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193 views746 pages

DSASW0052286

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© © All Rights Reserved
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Selection Guide

Kinetix Motion Control

Rotary Motion Servo Drives


MP-Series 2092 2097
TL-Series 2093 2098
HPK-Series 2094 2099
RDD-Series Motion Accessories
Linear Motion 2090
MP-Series 1394
TL-Series
LDC-Series
LDL-Series
Logix Motion Modules
1756
1768
Important User Information
This guide has been developed as a quick reference tool for Allen-Bradley motion controls and systems. It
is not intended to replace user manuals or technical documentation supplied with our Allen-Bradley
equipment, which should be referred to for actual installation, connection, operation, and maintenance of
Allen-Bradley equipment.

Because of the variety of uses for the products described in this publication, those responsible for the
application and use of this control equipment must satisfy themselves that all necessary steps have been
taken to ensure that each application and use meets all performance and safety requirements, including
any applicable laws, regulations, codes, and standards.

Reproduction of the contents of this copyrighted publication, in whole or in part, without written
permission of Rockwell Automation, is prohibited.

Contents of This Guide


This selection guide provides features, specifications, and dimensions for selecting Kinetix Motion Control
servo drives, motors, actuators, and accessory components.

Chapter Title Contents Page


An introduction to Kinetix Integrated Motion and tables for comparing features and
Preface 5
specifications from one family of motion control products to another.
MP-Series, TL-Series, and HPK-Series rotary servo motors. RDD-Series rotary direct
1 Rotary Motion 19
drive motors.
MP-Series integrated linear stages. MP-Series and TL-Series electric cylinders.
2 Linear Motion 91
LDC-Series and LDL-Series linear motors.
EtherNet/IP network modules, SERCOS interface modules, and analog servo
3 Logix Controller Platforms 219
modules for the ControlLogix and CompactLogix controller platforms.
Single-axis, EtherNet/IP network, indexing drive family and Bulletin 2097 drive
4 Kinetix 300 EtherNet/IP Indexing Servo Drives 231
accessories.
Kinetix 6200 and Kinetix 6500 Modular Multi- Modular, multi-axis, safe-speed servo drive family includes Bulletin 2094 IAM and
5 245
axis Servo Drives AM power modules, and Kinetix 6200 and Kinetix 6500 control modules.
Multi-axis servo drive family includes IAM (converter) modules and AM (inverter)
6 Kinetix 6000 Multi-axis Servo Drives 267
modules.
Multi-axis servo drive family includes IAM (converter) modules, AM (inverter)
7 Kinetix 2000 Multi-axis Servo Drives 291
modules, and Bulletin 2093 shunt module, slot-filler module, and power rails.
8 Kinetix 7000 High Power Servo Drives Single-axis high-power servo drives. 311
9 Ultra3000 Digital Servo Drives Single-axis digital servo drives. 331
10 Ultra5000 Intelligent Positioning Drives Single-axis standalone drives, ANSI C programmable. 349
11 Ultra1500 Digital Servo Drives Single-axis digital servo drives. 365
Cable selection by motor family; connector kits; Bulletin 2094 shunt module, slot-
12 Motion Control Accessories filler module, and power rails; and assorted power components for the Kinetix 375
Motion Control drive families.
Cable selection, performance specifications, and typical torque/speed curves for
13 Rotary Motion System Combinations 491
the optimum drive/rotary motor combinations (listed by drive family).
Cable information, performance specifications, and typical force/velocity curves for
14 Linear Motion System Combinations 639
the optimum drive/linear actuator combinations (listed by drive family).

2 Publication GMC-SG001O-EN-P — March 2010


Summary of Changes

This selection guide contains new products and updated information.

New and Updated This revision contains product specifications for these new Kinetix
motion control servo drives, motors, actuators, and accessory items:
Information
Section Changes Page
MP-Series (Bulletin MPM) medium-inertia motors 37
Chapter 1 RDD-Series (Bulletin RDB) direct-drive motors 62
HPK-B2510C servo motor for applications with 2099-BM12-S drives 70
MP-Series (Bulletin MPAR) electric cylinders
134
TL-Series (Bulletin TLAR) electric cylinders
Chapter 2 MP-Series (Bulletin MPAI) heavy-duty electric cylinders 170
LDC-Series iron core linear servo motors 188
LDL-Series ironless linear servo motors 206
Chapter 4 Kinetix 300 EtherNet/IP indexing servo drives 231
Chapter 5 Kinetix 6200 and Kinetix 6500 modular multi-axis servo drives 245
Motor power/brake and feedback continuous-flex cables 376
Continuous-flex extension cables for moving applications 377
Transition cables for Bulletin MPL motors with SpeedTec-ready connectors 378
Chapter 12 Ethernet cables for Kinetix 300 and Kinetix 6500 drive families 391
Motor-end connector kits for circular DIN motor connectors 411
Low-profile feedback modules for Heidenhain EnDat feedback 422
Bulletin 842HR sine/cosine external auxiliary encoders 448
Cables, performance specifications, and torque/speed curves for
Kinetix 300 and Kinetix 6200/6500 drives with compatible rotary motors
Chapter 13 491
Cables, performance specifications, and torque/speed curves for
Bulletin MPM, Bulletin RDB rotary motors and compatible drive families
Cables, performance specifications, and force/velocity curves for
Kinetix 300 and Kinetix 6200/6500 drives with compatible linear motors
and actuators
Chapter 14 639
Cables, performance specifications, and force/velocity curves for
Bulletin MPAR, Bulletin TLAR, and Bulletin MPAI electric cylinders;
LDC-Series and LDL-Series linear motors; and compatible drive families

Publication GMC-SG001O-EN-P — March 2010 3


Summary of Changes

Notes:

4 Publication GMC-SG001O-EN-P — March 2010


Preface

What Is Kinetix Integrated Motion?


Kinetix Integrated Motion solutions are a key element of the Rockwell Automation Integrated Architecture
platform. The Integrated Architecture platform brings together an outstanding range of pre-integrated
systems including Logix controllers, NetLinx-based networks, Kinetix Integrated Motion, ViewAnyWhere
visualization platforms, Intelligent Motor Control, and advanced software tools including RSLogix 5000
Enterprise series software.

Kinetix Integrated Motion solutions offer seamless integration of the Allen-Bradley Logix controllers,
SERCOS interface digital-motion modules, Allen-Bradley servo drives, motors and actuators, and extensive
application knowledge – to make integrated motion the new standard for machine control.

Kinetix Integrated Motion servo-drive families include the Kinetix 2000, Kinetix 6000, Kinetix 6200,
Kinetix 6500, Kinetix 7000, and Ultra3000-SE, letting you select the drive that matches the specific needs of
your application. They are seamlessly integrated into the Logix architecture and communicate with the
CompactLogix and ControlLogix controller platforms. All Kinetix drives support high-resolution feedback
encoders for improved system performance and have built-in support for multi-turn absolute encoders to
maintain position during power loss. As part of the Kinetix Integrated Motion solution, they offer:

• a single, comprehensive software package for simplified programming and development.


• plug and play configurability for fast integration and start up.
• superior diagnostic capabilities for reduced downtime.
• reduced wiring for lower installation costs.
• easy, intuitive access to data for process optimization.
• intuitive, tag-based addressing for reduced design time.

Kinetix Integrated Motion uses Smart Motor Technology to provide automatic identification of correct
motor-to-drive connectivity, reducing commissioning time. Accuracy and velocity stability are increased
with more than two million position counts per motor revolution. A variety of Allen-Bradley motors and
actuators are available to provide the ideal combination of performance and cost-effectiveness for your
application. Motors offer continuous torque as low as 0.10 N•m (0.85 lb•in) and up to 955 N•m (8452
lb•in). Linear actuators offer peak forces of up to 14,679 N (3300 lb).

Publication GMC-SG001O-EN-P — March 2010 5


Preface

Motion Analyzer Software


Motion Analyzer software is a comprehensive motion-application sizing tool used for analysis,
optimization, selection, and validation of your Kinetix motion control system.

Motion Analyzer software facilitates the machine design and investigation process by making it fast,
simple, and accurate. Motion Analyzer software offers a fact-based decision path and design optimization
approach that enables machine builders to:

• reduce motion system design risk.


• reduce time from machine design to shipment.
• optimize motion control system cost and size.
• enhance machine performance and reliability.
• create a bill of materials.

Motion Analyzer software includes the full range of Kinetix Motion Control products and features:

MP-Series Electric Cylinders - deliver off-the-shelf linear motion without the need to search through
catalogs looking for suitable ballscrews, timing belts, pulleys, and bearings. No mechanical data to enter,
just input load information and move profile. Output even includes an L10 life estimate.

Tuning simulation - is a tool to help predict how your machine will perform under real-world
conditions. Emulates tuning an axis in RSLogix 5000 software (including Auto-tune) and then simulates the
behavior of the load, motor, and drive. Factors-in the mechanical compliance or backlash to give a realistic
simulation.

Motor Velocity Feedback (Mtr Revs/s)


Load Velocity Feedback (Mtr Revs/s)

Torque Feedback %
RMS = 48.4%

6 Publication GMC-SG001O-EN-P — March 2010


Preface

Variable mains supply analysis - is especially useful for machine builders exporting machines overseas.

Motor thermal performance prediction - takes into account the motor ambient temperature to verify
performance in extreme-heat conditions.

Efficiency analysis - provides an understanding of where the torque produced by the motor is
consumed.

Shows most losses here

Motion Analyzer software also helps generate a


bill of materials (BOM). With its rule-based
approach, selecting the right drive, motor,
cables, I/O connectors, and other accessory
items is fast and error free.

You can have a system specified as a BOM or


have selections based on the results of motor/
actuator and drive sizing calculated by Motion
Analyzer software.

Once finished, you can printout the BOM or


export the BOM file to Microsoft Word or Excel
application files.

To download Motion Analyzer software, go to http://www.ab.com.

Publication GMC-SG001O-EN-P — March 2010 7


Preface

Kinetix Motion Control System Checklist

1 - Start with Motion Analyzer Software


Motion Analyzer software is a comprehensive sizing tool used for analysis, optimization, selection, and
validation of your Kinetix Motion Control system. Given any drive and compatible motor/actuator, Motion
Analyzer software will provide you with the data to determine the optimum drive and motor/actuator
combination for your application.

You can also use Motion Analyzer software to build your bill of materials and receive an itemized list of
system components with catalog numbers and product descriptions.

2 - Select System Components


Kinetix Motion Control System Component Product Family Chapter √
• MP-Series Low Inertia Motors
• MP-Series Medium Inertia Motors
• MP-Series Food Grade Motors
Rotary Servo Motors • MP-Series Stainless Steel Motors Chapter 1
(see features table on page 9)
• RDD-Series Direct Drive Motors
• HPK-Series Motors
• TL-Series Motors

Linear Servo Motors • LDC-Series Iron Core Linear Motors


(see features table on page 11) • LDL-Series Ironless Linear Motors
• MP-Series Integrated Linear Stages Chapter 2
Linear Actuators • MP-Series Integrated Multi-axis Linear Stages
(see features table on page 12)
• MP-Series and TL-Series Electric Cylinders
• 1756 ControlLogix Platform
Logix Controllers Chapter 3
• 1768 CompactLogix Platform
Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4
Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5
Kinetix 6000 Multi-axis Servo Drives Chapter 6

Servo Drives Kinetix 2000 Multi-axis Servo Drives Chapter 7


(see features table on page 14) Kinetix 7000 High Power Servo Drives Chapter 8
Ultra3000 Digital Servo Drives Chapter 9
Ultra5000 Intelligent Positioning Servo Drives Chapter 10
Ultra1500 Servo Drives Chapter 11
• Motor Cables
• Interface Cables
Motion Control Accessories Chapter 12
• Connector Kits
• Power Components

3 - Verify System Combinations


Rotary System Combinations, in chapter 13, include cable combinations, system performance
specifications tables, connector kit requirements, and torque/speed curves for the optimum drive/motor or
drive/actuator combination.

Linear System Combinations, in chapter 14, include cable combinations, system performance specifications
tables, connector kit requirements, and force/velocity curves for the optimum drive/actuator combination.

8 Publication GMC-SG001O-EN-P — March 2010


Preface

Rotary Servo Motors


Rotary motors (except TL-Series) are UL Recognized components to applicable UL and CSA standards. CE
marked for all applicable directives. Refer to http://www.ab.com for more information.

MP-Series Servo Motors


MP-Series (Bulletin MPL) MP-Series (Bulletin MPM) MP-Series (Bulletin MPF) MP-Series (Bulletin MPS)
Motor Features Low Inertia Motors Medium Inertia Motors Food Grade Motors Stainless Steel Motors
• High torque to size ratio • Combined characteristics of • Specifically designed for hygienic
• High torque to size ratio • Smart Motor Technology MP-Series low-inertia motors and environments for use with high
Main characteristics • Smart Motor Technology • Medium rotor inertia features specifically designed for pressure, highly caustic
food and beverage applications. washdown applications.
• Low rotor inertia • Easy migration from 1326AB
motors • Low rotor inertia • Low rotor inertia

• 230V and 460V windings • Smooth, passivated 300 series


• Epoxy coated stainless-steel cylindrical exterior.
• 230V and 460V windings • Multiple winding speed options
• 230V and 460V windings • Certified and listed to NSF/ANSI
• High-energy rare-earth magnets • High-energy rare-earth magnets Standard 169
• • Shaft end threaded hole
Features Shaft end threaded hole • Shaft end threaded hole • 230V and 460V windings
• SpeedTec-ready DIN connectors,
• DIN connectors, rotates 180° • SpeedTec-ready DIN connectors, • Shaft end threaded hole
rotates 180°
• Standard IEC 72-1 mounting rotates 180°

• Standard IEC 72-1 mounting Cable extensions, 3 m (9.8 ft)
dimensions • Standard IEC 72-1 mounting dimensions • Standard IEC 72-1 mounting
dimensions
dimensions

Motor type Brushless AC synchronous servo motors

• IP50 minimum, without shaft seal • IP50 minimum, without shaft seal • IP66/IP67 with shaft seal • IP66/IP67 with shaft seal
(standard). (standard). (standard) and use of (standard) and use of
Environmental rating • IP66 with optional shaft seal and • IP67 with optional shaft seal and environmentally sealed cable environmentally sealed cable
use of environmentally sealed use of environmentally sealed connectors. connectors.
cable connectors. cable connectors. • Food grade grease on shaft seal • IP69K for 1200 psi washdown

Continuous torque 0.26…163 N•m (2.3…1440 lb•in) 2.18…62.8 N•m (19.3…556 lb•in) 1.6…19.4 N•m (14…172 lb•in) 3.6…21.5 N•m (32…190 lb•in)

Peak torque 0.74…278 N•m (6.6…2460 lb•in) 6.6…154.2 N•m (58…1365 lb•in) 3.61…48.6 N•m (32…430 lb•in) 11.1…98 N•m (67.8…600 lb•in)

Speed Up to 8000 rpm Up to 7000 rpm Up to 5000 rpm 3000 and 5000 rpm

Motor rated output 0.16…18.6 kW 0.75…7.50 kW 0.73…4.1 kW 1.3…3.5 kW

• Multi-turn, high-resolution
• Multi-turn, high-resolution absolute position
absolute position • Multi-turn, high-resolution absolute position
Feedback options • Single-turn, high-resolution
• Single-turn, high-resolution absolute position • Single-turn, high-resolution absolute position
absolute position
• Resolver
• 24V DC brake • 24V DC brake • 24V DC brake • 24V DC brake
Motor options • Shaft seal kit • Shaft seal kit • Shaft seal kit • Shaft seal kit with slinger
• Keyless shaft (limited frame sizes) • Positive air pressure kit • Positive air pressure kit • Positive air pressure kit

• Packaging • Food packaging • Meat and poultry


• Printing • Volumetric filling
• Converting • Food slicing and filling
• Web handling • Form, fill, seal
• Material handling • Raw food handling
Typical applications • Converting • Food handling
• Electronic assembly • Processing
• Automotive • For meat and poultry applications,
• Automotive • Life science
• Metal forming the MP-Series Stainless Steel
• Metal forming motors are recommended. • Consumer products

Publication GMC-SG001O-EN-P — March 2010 9


Preface

RDD-Series and HPK-Series Servo Motors


Motor Features RDD-Series Motors HPK-Series Motors
• Smart Motor Technology
• High-power
Main characteristics • Direct coupling to the load
• Large load inertia
• Bearingless housed configuration
• 460V windings • 400V and 460V windings
• Multiple winding speed options • DIN connectors, rotates 180°
Features
• SpeedTec-ready DIN connectors, rotates 180° • Blower cooled
• Standard IEC 72-1 mounting dimensions • IEC flange or foot mount

Motor type Direct-drive rotary servo motor Asynchronous Induction Motors

Environmental rating IP65 with use of environmentally sealed cable connectors. IP54

Continuous torque 32.7…426 N•m (289…3770 lb•in) 96…482 N•m (849…4266 lb•in)

Peak torque 86.5…1050 N•m (766…9293 lb•in) 192…964 N•m (1699…8531 lb•in)

Speed Base speeds between 177…1836 rpm Base speeds of 1500 and 3000 rpm

Motor rated output 1.97…8.69 kW 17.1…150 kW

• Multi-turn, high-resolution Heidenhain EnDat 2.2 • Multi-turn, high-resolution absolute position


Feedback options
• Single-turn, high-resolution Heidenhain EnDat 2.2 • Single-turn, high-resolution absolute position

Motor options N/A 380…480V AC brake

• High power packaging


• Use to replace mechanical gear reduction (gear boxes, • Converting
belts, pulleys)
• Wind/unwind/rewind
Typical applications • Tight space constraints
• Sheeters
• Axes with high-power and high-performance
requirements • Flying knife
• Material handling

TL-Series Servo Motors


Motor Features TL-Series (Bulletin TL and TLY) Motors
• Compact size, high torque density
• Metric and NEMA frame sizes
Main characteristics
• Smart Motor Technology
• Low rotor inertia
• 230V windings
• High-energy Neodymium-Iron-Boron (NeFeB) magnets
Features
• Cable extensions, 1 m (3.2 ft)
• 17-bit serial communication

Motor type Brushless AC Synchronous Servo Motors

Environmental rating IP65 with optional shaft seal

Continuous torque 0.086…5.42 N•m (0.76…48 lb•in)

Peak torque 0.22…13 N•m (1.94…115 lb•in)

Speed 4500, 5000, and 6000 rpm

Motor rated output 0.037…2.0 kW

• Multi-turn, high-resolution absolute position


Feedback options
• Incremental (2000 counts)
• 24V DC brake
Motor options
• Shaft seal kit
• Robotics
• Material handling
• X-Y tables
• Specialty machinery
Typical applications
• Semiconductor manufacturing
• Medical/laboratory equipment
• Light packaging machines
• Office machinery

10 Publication GMC-SG001O-EN-P — March 2010


Preface

Linear Servo Motors


Linear motors are UL Recognized components to applicable UL and CSA standards. CE marked for all
applicable directives. Refer to http://www.ab.com for more information.

LDC-Series and LDL-Series Linear Servo Motors


Linear Motor Features LDC-Series Linear Servo Motors LDL-Series Linear Servo Motors
• Non-cogging technology for super smooth motion
• High thrust force to cost ratio for less costly solutions • No magnetic attraction between the coil and magnet channel allows for
the use of smaller, less expensive linear bearings
Main characteristics • Cogging torque < 5% of the continuous force
• No external magnetic field to have to shield in magnetic sensitive
• 230/400 and 460V AC operation applications
• 230V AC operation
• Speed capabilities to 10 m/s (32.8 ft/s) to increase machine productivity
• Direct drive technology for extreme servo responsiveness
Features
• No wear parts to increase machine productivity through less maintenance and replacement.
• Standard MP-Series motor power and feedback connectors to easily combine with Allen-Bradley extension and flex cables

Motor type Iron core coil and magnet track Ironless coil and magnet channel

Environmental rating IP65 and RoHS compliant

Continuous forces 74…2882 N (17…648 lb) 63…596 N (14…134 lb)

Peak forces 188…5246 N (42…1179 lb) 209…1977 N (47…444 lb)

Peak velocity 10 m/s (32.8 ft/s) 10 m/s (32.8 ft/s)

Cogging torque < 5% of the continuous force Zero

• Cooling plates
• Bulkhead connector kit
• Bulkhead connector kit
• Encoder connector kit
Field-installable accessories • Encoder connector kit
• Hall sensor for connectorized coil
• Hall sensor for connectorized coil
• Hall sensor for flying-lead coil
• Hall sensor for flying-lead coil
• Form-fill and seal packaging machines
• Large format gantries (pick and place, scribing and palletizing)
• Material handling (pallet movers and sheet glass) • Wafer cutting, handling and marking
• Plasma, laser and water jet cutting machines • Computer-to-plate printing machines
Typical applications • Machine tools • Large format printing (print head axis)
• Flying cut off machines • Solar and flat panel scribing (scribe head axis)
• Coordinate measuring machines • Axis requiring extremely smooth/constant velocity
• Large format routers
• Large format printers (step axis)

Publication GMC-SG001O-EN-P — March 2010 11


Preface

Linear Actuators
Actuators are UL Recognized components to applicable UL and CSA standards. CE marked for all
applicable directives. Refer to http://www.ab.com for more information.

MP-Series Integrated Linear Stages


MP-Series (Bulletin MPAS) MP-Series (Bulletin MPMA)
Actuator Features Integrated Linear Stages Integrated Multi-axis Linear Stages
• Out of box alignment of 30 arc seconds
• Field replaceable quick change cable management for ease of
maintenance
• Rugged linear stages with integrated direct-drive linear motor or
ballscrew with MP-Series servo motor • Sealed stages having IP30 rating for environmental protection
• Available in three frame sizes (base widths) to accommodate a variety • Caged ball-type linear guides that retain lubrication for longer bearing
Main characteristics of load requirements for general automation life and provide lower noise levels
• Smart Motor Technology (ballscrew) • Absolute encoders on ballscrew axis and incremental encoders on
direct-drive linear motor axis
• Very high linear speeds (direct drive)
• MP-Series motor power and feedback connectors for connection to
Allen-Bradley extension cables and drives
• Access holes for easy lubrication
• 200/230V and 400/460V operation (230V only for 150 mm direct-drive frame size)
• High-energy neodymium (NeFeB) magnets
• Heavy duty connectors
Features • Operation without limit and home switches
• Carriage and base mounting design allows 200 mm and 250 mm frame sizes to be stacked
• Standard MP-Series motor power and feedback connectors
• Optional air purge kit for added protection against ingress of foreign substances
• Direct-drive linear stage
Actuator type
• Ballscrew-drive linear stage

Environmental rating Unique, long life strip seal system provides IP30 environmental rating to prevent debris, larger than 2.5 mm (0.1 in.) diameter, from entering the linear stage.

Continuous forces 83…521 N (19…117 lb)

Peak forces 312…1212 N (70…273 lb)

Peak velocities 200…5000 mm/s (7.9…196.9 in./s)

Stroke lengths (1) 120…1940 mm (4.7…76.4 in.)

• Multi-turn, high-resolution absolute position (ballscrew)


Feedback options
• 5 micron resolution incremental magnetic linear encoder (direct drive)
• Cable track module replacement kit
• Cable track module replacement kit
• Strip seal replacement kits
• Strip seal replacement kit
• Top cover kits (for Y or Z-axis only)
• Top cover
• Side cover kits
• Side cover
• Coupling kits (for Y or Z-axis only)
Field-installable accessories • Coupling
• Tee-nut kit (package of 10)
• T-nut kit (package of 10)
• Tee-nut bar kit
• Toe-clip kit (package of 10)
• Grease gun kit
• Grease gun kit
• Grease replacement cartridge
• Grease replacement cartridge
• Rotary servo motor (for Y or Z-axis only)
• Electronic assembly • Material handling
• Pick and place • Pick and place
• Robots • Dispensing
Typical applications • Inspection • Scanning
• Labeling • Contouring
• Dispensing • Contoning
• Micro-arraying • Flying shape cutting

(1) Applies to Bulletin MPAS linear stages. Not all Bulletin MPAS stroke lengths (travels) are available with Bulletin MPMA multi-axis linear stages.

12 Publication GMC-SG001O-EN-P — March 2010


Preface

MP-Series and TL-Series Electric Cylinders


TL-Series (Bulletin TLAR) MP-Series (Bulletin MPAR) MP-Series (Bulletin MPAI)
Actuator Features Electric Cylinders Electric Cylinders Heavy Duty Electric Cylinders
• State-of-the-art design features ball-screw
State-of-the-art design features ball-screw and roller-screw construction driven by
State-of-the-art design features ball-screw construction MP-Series (Bulletin MPL) servo motors.
construction driven by MP-Series
driven by TL-Series (Bulletin TLY) servo motors.
(Bulletin MPL) servo motors. • Front flange-mount and front
Main characteristics trunnion-mount cylinders
• Fully assembled and ready to mount cylinders contribute to reductions in mechanical design engineering, wiring, and commissioning time
• Smart Motor Technology
• Very high linear speeds
• 200/230V operation
• Absolute, high-resolution feedback options • 200/230V and 400/460V operation
consistent with TL-Series (Bulletin TLY) servo motors • Absolute, high-resolution feedback options consistent with MP-Series servo motors
• Standard TL-Series motor power and feedback • Standard MP-Series motor power and feedback connectors
connectors
Features
• Rated for 100% duty cycle and designed for repeatable, reproducible performance over the actuator's operating life
• Absolute feedback allows operation without limit and home switches
• No piping, valving, air, or oil supply required
ISO 15552 pneumatic-class frame sizes 32, 40, and 63 mm Frame sizes 83 and 110 mm

Actuator type Ball-screw driven electric cylinders Ball-screw and roller-screw electric cylinders

• IP40 (complete unit) includes rod-end


seal and breather port
IP40 (complete unit) includes rod-end seal and breather IP67 with the use of environmentally sealed
Environmental rating port • IP66 for electronic components with the (Bulletin 2090) cable connectors
use of environmentally sealed
(Bulletin 2090) cable connectors

Continuous feed force 240…2000 N (54…450 lb) 2002…7784 N (450…1750 lb)

Max feed force 300…2500 N (67…562 lb) 4003…8896 N (900…2000 lb)

Peak velocities 0.15…1.0 m/s (5.9…39.4 in./s) 279…559 mm/s (11.0…22.0 in./s)

Stroke lengths (1) 100…800 mm (4.0…32.0 in.) 150, 300, 450 mm (6.0, 12.0, 18.0 in.)

Optional equipment 24V DC holding brakes 24V DC holding brakes

• Foot mounting for axial motor attachment


• Flange mounting • Mounting plates
• Trunnion mounting kit • Front flange mount
Field-installable accessories • Trunnion support • Rear clevis mount
• Mounting attachments (clevis foot, right-angle clevis foot) • Rod-end attachments (rod eye, rod clevis)
• Piston-rod attachments (rod eye, rod clevis, rod coupler, coupling piece) • Anti-rotation guide
• Guide rod
• Material handling (loading, unloading, lifts, pick and place, diverters, transfers, • Push, pull, eject, press, or clamp parts
gantries)
• Packaging (consumer products, automotive, medical)
• Volumetric filling and process control (web guides, valve, nozzle, van, and gate
Typical applications positioning) • Electronic assembly
• Fabrication (adjustments for machine backstops and cutting tools, works • Insertion systems
alignment) • Inspection and test equipment

(1) Not all stroke lengths (travels) are available with all frame sizes.

Publication GMC-SG001O-EN-P — March 2010 13


Preface

Servo Drives
Servo drives meet CE compliance and are UL Listed to U.S. and Canadian safety standards. Refer to
http://www.ab.com for more information.

Servo Drives
Drive Features Kinetix 6500 Kinetix 6200 Kinetix 6000 Kinetix 7000
• Multi-axis • Multi-axis
• High-power applications
• Common Bus • Common Bus
• Common Bus
• Modular Design • Enhanced Peak Performance (1)
Main characteristics • Integrated Motion Drive
• Integrated Motion Drive • Integrated Motion Drive
Safe Speed Monitoring and Safe Torque-off Control Safe-off Control
TÜV certified SIL CL3, PLe, category 4 TÜV certified SIL CL3, PLe, category 3

Drive configuration 1…8 Axes on Bulletin 2094 Power Rail Single-axis

195…265V AC, Three-phase


324…528V AC, Three-phase (230V systems)
Input voltage (460V systems)
342…528V AC Three-phase
324…528V AC, Three-phase
(460V systems)

Common-bus follower 275…375V DC (230V systems)


458…747V DC (460V systems) 450…750V DC
input voltage 458…747V DC (460V systems)

Continuous output 1.2…11 kW (230V systems)


1.8…6.6 kW (460V systems) 22…149 kW
power (inverter) 1.8…22 kW (460V systems)

Continuous output 3.7…34.6 A rms (230V systems)


2.8…10.3 A rms (460V systems) 40…248 A rms
current (inverter) 2.8…34.6 A rms (460V systems)
• Enable, Home, OverTravel ± • Enable, Home, OverTravel ±
Drive digital inputs
• High Speed Registration (2/axis) • High Speed Registration (2)

Drive digital outputs Motor Brake Relay Output (with suppression)

DPI connector N/A DriveExplorer software or DPI HIM Module

RSLogix 5000 software (Ladder Logic, Structured Text, and Sequential Function Charts)
Programming
Version 18 or later Version 17 or later Version 11 or later Version 15 or later

Logix module 1756-EN2T, 1756-EN2TR, • 1756-M03SE, 1756-M08SE, 1756-M16SE


compatibility 1756-EN3TR • 1768-M04SE

I/O control EtherNet/IP Fiber-optic SERCOS

• High-resolution absolute multi-turn • High-resolution absolute multi-turn


• High-resolution absolute multi-turn and single-turn encoder and single-turn encoder and single-turn encoder
• Incremental encoder • Incremental encoder • Incremental encoder
Feedback • EnDat 2.1 and 2.2 encoders • EnDat 2.1 and 2.2 encoder support with • EnDat 2.1 and 2.2 encoder support
(Kinetix 6200/6500 support has not been implemented) 2090-K6CK-KENDAT feedback module with 2090-K7CK-KENDAT feedback
• Resolver module

Feedback-only Auxiliary Axis


• MP-Series Low Inertia (Bulletin MPL)
• HPK-Series
• MP-Series Medium Inertia (Bulletin MPM) • MP-Series (Bulletin MPL/MPM/MPF/MPS)
Rotary motors • MP-Series Food Grade (Bulletin MPF) • RDD-Series Direct Drive (Bulletin RDB) • MP-Series (Bulletin MPL and MPM)
compatibility • RDD-Series Direct Drive
• MP-Series Stainless Steel (Bulletin MPS) • TL-Series (Bulletin TLY-Axxxx-H)
(Bulletin RDB)
• MP-Series RDD-Series Direct Drive (Bulletin RDB)

Linear motors • LDC-Series Iron Core


LDC-Series Iron Core N/A
compatibility • LDL-Series Ironless
• MP-Series Linear Stages (Bulletin MPAS)
• MP-Series Linear Stages (Bulletin MPAS)
Linear actuator • MP-Series Multi-axis Linear Stages (Bulletin MPMA)
• MP-Series Multi-axis Stages (Bulletin MPMA)
N/A
compatibility • MP-Series Electric Cylinders (Bulletin MPAR
• MP-Series Electric Cylinders (Bulletin MPAR and MPAI)
and MPAI)
• 2094 Line Interface Modules • 8720MC Regenerative PS
• 2094 Line Interface Modules
Accessory • 2090 Resistive Brake Modules • 8720MC Line Reactor
• 2090 Resistive Brake Modules
compatibility • 1394 External Passive Shunt • 1336 External Active Shunt
• 1394 External Passive Shunt
• 1336 External Active Shunt • 2094 Line Interface Modules

(1) Refer to Kinetix 6000 IAM/AM Module Series Change on page 268 for more information.

14 Publication GMC-SG001O-EN-P — March 2010


Preface

Servo Drives
Drive Features Kinetix 2000 Kinetix 300
• Single-axis solution for low-complexity motion applications
• Low cost EtherNet/IP network solution with integrated safe torque-off
functionality
• Low-power SERCOS interface solution for complex motion applications
• Flexible control architecture for simple analog, PTO, or EtherNet/IP Indexing
• Multi-axis control
Main characteristics
• Common Bus • 120V models drive 240V motors at full speed
• Integrated Motion Drive • Memory module for Automatic Device Replacement (ADR)
Safe Torque-off Control
ISO-13849-1 Certified, PLd, category 3

Drive configuration 1…8 Axes on Bulletin 2093 Power Rail Single-axis

• 120V AC, single-phase


• 240V AC, single-phase with integrated AC (EMC) line filter
Input voltage 170…264V AC, Single-phase or Three-phase (230V systems)
• 120V/240V AC, single-phase or three-phase
• 480V AC, three-phase

Common-bus follower 240…375V DC (230V systems) N/A


input voltage
0.4…1.7 kW (single-phase input)
Continuous output 0.3…3.0 kW 0.5…3.0 kW (single-phase or three-phase input)
power (inverter)
1.0…3.0 kW (three-phase input)

Continuous output 1.0…9.5 A rms 2.0…12.0 A rms


current (inverter)
• Enable and OverTravel ±
• Enable, Home, OverTravel ±
Drive digital inputs • High Speed Registration (1)
• High Speed Registration (2/axis)
• Eight configurable inputs
• Ready
Drive digital outputs Motor Brake Relay Output (with suppression)
• Four configurable outputs
• DriveExplorer software
DPI connector N/A
• DPI HIM module
• Built-in Web server for configuration and diagnostics
RSLogix 5000 software, version 16 or later
Programming (Ladder Logic, Structured Text, and Sequential Function Charts) • RSLogix 5000 software, version 17 or later
(Ladder Logic, Structured Text, and Sequential Function Charts)
• 1769-L23x or 1769-L3x controller with integrated EtherNet/IP port
Logix module • 1756-M03SE, 1756-M08SE, 1756-M16SE
• 1768-L4x controller with 1768-ENBT or 1768-EWEB module
compatibility • 1768-M04SE
• 1766-L32x controller with integrated EtherNet/IP port

I/O control Fiber-optic SERCOS EtherNet/IP

• High-resolution absolute multi-turn and single-turn encoder


Feedback • Incremental Encoder
Feedback-only Auxiliary Axis Auxiliary axis for master gearing mode
• MP-Series Low Inertia (Bulletin MPL)
• MP-Series Medium Inertia (Bulletin MPM)
Rotary motors • MP-Series Food Grade (Bulletin MPF)
compatibility
• MP-Series Stainless Steel (Bulletin MPS)
• TL-Series (Bulletin TLY-Axxxx-H and TLY-Axxxx-B)

Linear motors • LDC-Series Iron Core


N/A
compatibility • LDL-Series Ironless
• MP-Series Linear Stages (Bulletin MPAS) • MP-Series Linear Stages (Bulletin MPAS) ballscrew only
Linear actuator • MP-Series Multi-axis Linear Stages (Bulletin MPMA) • MP-Series Multi-axis Linear Stages (Bulletin MPMA) ballscrew only
compatibility
• MP-Series and TL-Series Electric Cylinders (Bulletin MPAR, MPAI, and TLAR) • MP-Series and TL-Series Electric Cylinders (Bulletin MPAR, MPAI, and TLAR)
• 2097 I/O Terminal Expansion Block
Accessory • 2094 Line Interface Modules • 2097 Memory Module Programmer
compatibility • 1336 External Active Shunt • 2097 AC (EMC) Line Filters
• 2097 Shunt Resistors

Publication GMC-SG001O-EN-P — March 2010 15


Preface

Servo Drives

Drive Features Ultra1500 Ultra3000 (SERCOS) Ultra3000 (Non-SERCOS) Ultra5000


• Standalone • Standalone • Standalone • Standalone
Main characteristics • Component Based • SERCOS Interface • Indexing • Integrated Control
• Low kW • Integrated Motion Drive • DeviceNet with Indexing • ANSI C Programmable

Drive configuration Single-axis Single-axis Single-axis

100…240V AC, Single-phase (230V systems)


200…240V AC Single-phase
Input voltage 240V AC, Three-phase (230V systems)
200…240V AC Three-phase 230/480V AC, Three-phase (460V systems)

Common-bus follower N/A N/A


input voltage
Continuous output 0.5…15 kW (230V systems)
N/A
power 3…22 kW (460V systems)

Continuous output 1.0…3.3 A rms Single-phase 1.8…45.9 A rms (230V systems)


current 7.6…11.6 A rms Three-phase 5.0…33.2 A rms (460V systems)
• Enable, Home, OverTravel ±
Drive digital inputs 7 Digital Inputs (sourcing) 8 Digital Inputs (sinking) 16 Digital Inputs (sinking or sourcing)
• High Speed Registration (2)
• 4 Digital Outputs • 7 Digital Outputs
Drive digital outputs 3 Digital Outputs Motor Brake Relay Output
• Normally Open Relay Output • Normally Open Relay Output

DPI connector N/A N/A

RSLogix 5000 software


Programming Ultraware software (Ladder Logic, Structured Text, and Ultraware software
Sequential Function Charts)
• 1756-M02AE
• 1756-M03SE
• 1756-HYD02 • 1756-M02AE
Logix module • 1756-M08SE
• 1756-M02AS • 1756-HYD02 N/A
compatibility • 1756-M16SE
• 1762-L24BXB • 1756-M02AS
• 1768-M04SE
• 1764-28BXB
• Analog ± 10V
• Preset Positions
• Preset Positions
• Analog ± 10V • Stepper/Follower
I/O control Fiber-optic SERCOS • Stepper/Follower
• Stepper/Follower/PTI • DeviceNet interface
• DeviceNet interface
• RS-485
• RS-485

• High-resolution absolute (17-bit) • High-resolution absolute (multi-turn) encoder


Feedback encoder • High-resolution (single-turn) encoder
• Incremental encoder • Incremental encoder
• MP-Series Low Inertia (Bulletin MPL) • MP-Series (Bulletin
• TL-Series (Bulletin TL-Axxxx-B)
• MP-Series Medium Inertia (Bulletin MPM) MPL-x3xxx…MPL-x9xxx)
Rotary motors • Incremental Encoder-based
• MP-Series Food Grade (Bulletin MPF) • MP-Series
compatibility Rotary
• MP-Series Stainless Steel (Bulletin MPS) (Bulletin MPM/MPF/MPS)
• Linear
• TL-Series (Bulletin TLY-Axxxx-H) • TL-Series (Bulletin TLY-Axxxx-H)

Linear motors • LDC-Series


N/A N/A
compatibility • LDL-Series
• MP-Series Linear Stages (Bulletin MPAS)
Linear actuator N/A • MP-Series Multi-axis Linear Stages (Bulletin MPMA) N/A
compatibility
• MP-Series Electric Cylinders (Bulletin MPAR and MPAI)
• 2090 External Shunt Modules
Accessory compatibility N/A
• 2090 Resistive Brake Modules

16 Publication GMC-SG001O-EN-P — March 2010


Preface

Additional Resources
Resource Description
Literature Library, Electronic copies of installation instructions, user manuals, and other publications
website http://www.rockwellautomation.com/literature related to your Kinetix Motion Control selection process.
Hardcopy motion control publications Your local Rockwell Automation distributor or sales representative.
Kinetix 6200 and Kinetix 6500 Safe Speed Monitoring Servo Information on wiring, configuring, and troubleshooting the safe-speed features of your
Drives Safety Reference Manual, publication 2094-RM001 Kinetix 6200 and Kinetix 6500 drives.
Kinetix 6200 and Kinetix 6500 Safe Torque-off Servo Drives Information on wiring, configuring, and troubleshooting the safe torque-off features of
Safety Reference Manual, publication 2094-RM002 your Kinetix 6200 and Kinetix 6500 drives.
Kinetix Safe-off Feature Safety Reference Manual, Information on wiring and troubleshooting your Kinetix 6000 and Kinetix 7000 servo
publication GMC-RM002 drives with the safe-off feature.
System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001 Information, examples, and techniques designed to minimize system failures caused by
electrical noise.
EMC Noise Management DVD, publication GMC-SP004
Information to determine which ControlLogix controller fits your application and the
ControlLogix Selection Guide, publication 1756-SG001 product specifications to help design a ControlLogix system and select the appropriate
components.
Information to determine which CompactLogix controller fits your application and the
CompactLogix Selection Guide, publication 1769-SG001 product specifications to help design a CompactLogix system and select the appropriate
components.
Phone 440-646-5800
Technical Support Fax 440-646-5801
Email [email protected]
Comprehensive motion application sizing tool used for analysis, optimization, selection,
Motion Analyzer software download from http://www.ab.com
and validation of your Kinetix Motion Control system.
Rockwell Automation Configuration and Selection Tools, Online product selection and system configuration tools, including AutoCad (DXF)
website http://www.ab.com drawings.

Publication GMC-SG001O-EN-P — March 2010 17


Preface

Notes:

18 Publication GMC-SG001O-EN-P — March 2010


Chapter 1

Rotary Motion

Use this chapter to become familiar with the Kinetix Motion Control rotary servo motors and select the
rotary motion components required for your application. To compare features from one family of rotary
motion components to another, refer to Rotary Servo Motors on page 9.

Topic Page

Common Rotary Motor Specifications 19


MP-Series Low Inertia Motors 21
MP-Series Medium Inertia Motors 37
MP-Series Food Grade Motors 49
MP-Series Stainless Steel Motors 56
RDD-Series Direct Drive Servo Motors 62
HPK-Series Asynchronous Servo Motors 69
TL-Series Motors 79

Common Rotary Motor Specifications


These rotary motor specifications are common to all motor families unless otherwise noted.

Environmental Specifications
Attribute MP-Series RDD-Series TL-Series HPK-Series
0…40 °C
Ambient temperature (32…104 °F)
-30…70 °C
Storage temperature (-22…158 °F)
Relative humidity 5…95%
(noncondensing)
10 g peak, 6 ms
Shock 20 g peak, 6 ms duration duration
Vibration 2.5 g peak @ 30…2000 Hz

Publication GMC-SG001O-EN-P — March 2010 19


Chapter 1 Rotary Motion

Environmental Ratings
IP Rating Dust Protection Liquid Protection Shaft Seal Motor
Bulletin MPL
IP50 Limited protection No protection from liquids. and MPM
from dust (no Motor without shaft seal.
harmful deposit). TL-Series,
IP54 Protected against sprays from all directions.
HPK-Series
Motor with shaft seal (cable TL-Series
connectors rated IP54).
IP65 Protected against low-pressure jets of water from all directions.
RDD-Series (1)

Total protection Bulletin MPL,


IP66 Protected against strong jets of water.
from dust. Motor with shaft seal and MPF, and MPS
Bulletin 2090 environmentally
sealed cable connectors. Bulletin MPF
IP67 Protected against the effects of temporary liquid immersion. MPS, and MPM
Protected against the effects of water/stream jets up to 100 bar
IP69K Bulletin MPS
(1200 psi) with nozzle temperature at approximately 80 °C (176 °F).
(1) Environmental rating applies from mounting face to rear of motor. Customer is responsible for providing environmental protection to mounting face of motor.

Motor Brake Application Guidelines

The brakes offered as options on these servo motors are holding brakes designed to hold the motor shaft
at 0 rpm up to the rated brake holding torque. The brakes release when voltage is applied to the brake
coil. Voltage and polarity supplied to the brake must be as specified to be sure of proper brake
performance.

The brakes are not designed for stopping rotation of the motor shaft. Servo drive inputs should be used to
stop motor shaft rotation. The recommended method of stopping motor shaft rotation is to command the
servo drive to decelerate the motor to 0 rpm, and engage the brake after the servo drive has decelerated
the motor to 0 rpm.

If system mains power fails, the brakes can withstand use as stopping brakes. However, use of the brakes
as stopping brakes creates rotational mechanical backlash that is potentially damaging to the system,
increases brake pad wear, and reduces brake life. The brakes are not designed nor are they intended to be
used as a safety device.

A separate power source is required to disengage the brake. This power source can be controlled by the
servo motor controls, in addition to manual operator controls. Electrical arcing may occur at the relay
contacts until the brake power dissipates. A customer supplied diode or metal oxide varistor (MOV) is
recommended to prevent arcing. Use of an MOV can also reduce the time to mechanically engage the
brake. For brake response time specifications, refer to the motor brake specification tables.

Suppression Device for Brake Relay Contacts


Customer Supplied
Servo
Diode or MOV Arc Suppressor
Motor
BR-
DC Power
to Brake Brake Relay
BR+

Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, and Kinetix 7000 servo drives provide motor brake relay outputs and supply an MOV arc suppressor, so customer supplied
arc suppressor is not required unless the coil current of motor brake is greater than the maximum brake current rating of the drive relay output.

20 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Low Inertia Motors


MP-Series low-inertia (Bulletin MPL), high output brushless servo
motors utilize innovative design characteristics to reduce motor
size while delivering significantly higher torque. These compact
and highly dynamic brushless servo motors are designed by
Allen-Bradley to meet the demanding requirements of high
performance motion systems.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Low Inertia Motor High Resolution Encoder Features

MP-Series low-inertia motors are available with high performance encoders with a choice of Single-turn
(-E, -S) or Multi-turn (-V, -M) high resolution feedback.

• Up to 2 million counts per revolution (-M and -S) for smooth performance (MPL-A/B3xx, MPL-A/B4xx,
MPL-A/B45xx, MPL-A/B5xx, MPL-B6xx, MPL-B8xx, and MPL-B9xx motors).
• Up to 260 thousand counts per revolution (-E and -V) for smooth performance (MPL-A/B15xx and
MPL-A/B2xx motors).
• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns. The
electromechanical design does not require a battery.

Circular DIN Connector/Cable Compatibility

MP-Series (Bulletin MPL) motors are equipped with either threaded or SpeedTec-ready DIN connectors.
O-ring SpeedTec (M7) Cable Plug

SpeedTec-ready
DIN Connectors
• 2090-CFBM7DF-CDAFxx (continuous-flex) feedback cables
• MPL-A/B3xxx…MPL-B9xxx motors • 2090-CPWM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power-only Cables
• Attach cable plug with one-quarter turn • 2090-CPBM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power/Brake Cables
• Receives M4 and M7 cable plugs
(remove the O-ring for M7) Threaded (M4) Cable Plug

• 2090-XXNFMF-Sxx (standard) Feedback Cables


• 2090-XXNPMF-xxSxx (standard) Power Cables
• 2090-CFBM4DF-CEAAxx (standard) Resolver Feedback Cables
Threaded DIN
Connectors

• 2090-XXNFMF-Sxx (standard) Feedback Cables


• MPL-A/B15xxx…MPL-A/B2xxx motors
• 2090-CFBM4DF-CDAFxx (continuous-flex) Feedback Cables
• Attach cable plug with 5…6 turns
• 2090-CFBM4DF-CEAAxx (standard) Resolver Feedback Cables
• Receives only M4 cable plugs
• 2090-XXNPMF-Sxx (standard) Power Cables
• 2090-CPWM4DF-16AFxx (continuous-flex) Power-only Cables
• 2090-CPBM4DF-16AFxx (continuous-flex) Power/Brake Cables
For information on transitioning your Bulletin MPL motor installation from bayonet cables to circular DIN
cables, refer to Motor Power and Feedback Transition Cables on page 378.

Publication GMC-SG001O-EN-P — March 2010 21


Chapter 1 Rotary Motion

MP-Series Low Inertia Motor Options

MP-Series low-inertia motors are available with these options:

• 24V DC brake.
• Shaft seal kit available for field installation. Shaft seals are made of nitrile. Kits include a lubricant to
reduce wear.
• Optional keyless shaft available in limited frame sizes with extended lead times (MPL-A/B3xx,
MPL-A/B4xx, MPL-A/B45xx, and MPL-A/B5xx motors).

Motor Shaft Seal Kit Combinations and Dimensions

Inside Diameter Outside Diameter Width


Motor Series Shaft Seal Cat. No. mm (in.) mm (in.) mm (in.)

MPL-A15xx and MPL-B15xx


MPL-SSN-F63F75 12 (0.47) 24 (0.95) 7 (0.28)
MPL-A2xx and MPL-B2xx

MPL-A3xx and MPL-B3xx MPL-SSN-A3B3 17 (0.67) 47 (1.85) 7 (0.28)

MPL-A4xx and MPL-B4xx MPL-SSN-A4B4 20 (0.79) 52 (2.05) 7 (0.28)

MPL-A45xx and MPL-B45xx MPL-SSN-A5B5 25 (0.98) 62 (2.44) 7 (0.28)

MPL-A520 and MPL-B520


MPL-A540 and MPL-B540 MPL-SSN-F165 30 (1.18) 72 (2.83) 8 (0.31)
MPL-A560 and MPL-B560

MPL-B580 MPL-SSN-F165-32MM 35 (1.38) 72 (2.83) 8 (0.31)

MPL-B6xx MPL-SSN-A6B6 40 (1.57) 90 (3.54) 8 (0.31)

MPL-B8xx MPL-SSN-A8B8 45 (1.77) 75 (2.95) 8 (0.31)

MPL-B9xx MPL-SSN-A9B9 52 (2.05) 72 (2.83) 8 (0.31)

22 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Low Inertia Motor Performance Specifications


MP-Series Low Inertia Motor (230V) Performance Specifications

Speed at
Continuous Peak Motor Rated
Motor Max Speed Motor Rated Rotor Inertia (1) Motor Weight, approx. (1)
Stall Torque Stall Torque Output
MPL- rpm Output kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
A1510V 8000 0.26 (2.3) 0.77 (6.8) 0.16 8000 0.0000074 (0.000065) 1.0 (2.2)
A1520U 7000 0.49 (4.3) 1.58 (14) 0.27 7000 0.000013 (0.00012) 1.2 (2.6)
A1530U 7000 0.90 (8.0) 2.80 (25) 0.39 7000 0.000023 (0.00020) 1.6 (3.4)
A210V 8000 0.55 (4.9) 1.50 (13.5) 0.37 8000 0.000015 (0.00013) 1.4 (3.1)
A220T 6000 1.61 (14.2) 4.74 (42) 0.62 6000 0.000039 (0.00035) 2.0 (4.4)
A230P 5000 2.10 (18.6) 8.20 (73) 0.86 5000 0.000063 (0.00056) 2.6 (5.7)
A310P 5000 1.58 (14) 3.61 (32) 0.73 4750
0.000044 (0.00039) 2.7 (5.8)
A310F 3000 1.58 (14) 3.61 (32) 0.46 3000
A320P 5000 3.05 (27) 7.91 (70) 1.3 4750
0.000078 (0.00069) 3.7 (8.0)
A320H 3500 3.05 (27) 7.91 (70) 1.0 3350
A330P 5000 4.18 (37) 11.1 (98) 1.8 5000 0.00012 (0.0010) 4.6 (10)
A420P 5000 4.74 (42) 10.2 (90) 2.0 5000 0.00026 (0.0023) 4.3 (9.4)
A430P 5000 5.99 (53) 19.8 (175) 2.2 5000
0.00038 (0.0033) 5.5 (12)
A430H 3500 6.21 (55) 19.8 (175) 1.8 3500
A4530K 4000 8.13 (72) 20.3 (180) 2.5 4000
0.00040 (0.0036) 7.3 (16)
A4530F 2800 8.36 (74) 20.3 (180) 1.9 2800
A4540C 1500 10.2 (90) 27.1 (240) 1.5 1500
0.00052 (0.0046) 8.6 (19)
A4540F 3000 10.2 (90) 27.1 (240) 2.6 3000
A4560F 3000 14.1 (125) 34.4 (305) 3.0 3000 0.00078 (0.0067) 11.82 (26)
A520K 4000 10.7 (95) 24.3 (215) 3.5 3500 0.000783 (0.0069) 9.8 (21.5)
A540K 4000 19.4 (172) 48.6 (430) 5.5 4000 0.00147 (0.013) 15.0 (33)
A560F 3000 26.8 (237) 61.0 (540) 5.3 3000 0.00213 (0.019) 20.2 (44.5)
(1) Refer to MP-Series Low Inertia Motor Brake Specifications on page 25 for Brake Rotor Inertia and Brake Motor Weight.

System Combinations (230V)

For MP-Series Low Inertia Motors and Refer to


Kinetix 300 (240V) drives page 492
Kinetix 6000 (230V) drives page 516
Kinetix 2000 (230V) drives page 562

Ultra3000/5000 (230V) drives (1) page 597

(1) MPL-A15xxx and MPL-A2xxx motors are not compatible with Ultra5000 drives. All
other MPL-Axxxx motors are compatible with both Ultra3000 and Ultra5000 drives.

Publication GMC-SG001O-EN-P — March 2010 23


Chapter 1 Rotary Motion

MP-Series Low Inertia Motor (460V) Performance Specifications

Speed at
Continuous Peak Motor Rated
Motor Max Speed Motor Rated Rotor Inertia (1) Motor Weight, approx. (1)
Stall Torque Stall Torque Output
MPL- rpm Output kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
B1510V 8000 0.26 (2.3) 0.77 (6.8) 0.16 8000 0.0000074 (0.000065) 1.0 (2.2)
B1520U 7000 0.49 (4.3) 1.58 (14) 0.27 7000 0.000013 (0.00012) 1.2 (2.6)
B1530U 7000 0.90 (8.0) 2.80 (25) 0.39 7000 0.000023 (0.00020) 1.6 (3.4)
B210V 8000 0.55 (4.9) 1.50 (13.5) 0.37 8000 0.000015 (0.00013) 1.4 (3.1)
B220T 6000 1.61 (14.2) 4.74 (42) 0.62 6000 0.000039 (0.00035) 2.0 (4.4)
B230P 5000 2.10 (18.6) 8.20 (73) 0.86 5000 0.000063 (0.00056) 2.6 (5.7)
B310P 5000 1.58 (14) 3.61 (32) 0.77 5000 0.000044 (0.00039) (2) 2.7 (5.8)
B320P 5000 3.05 (27) 7.91 (70) 1.5 5000 0.000078 (0.00069) (2) 3.7 (8.0)
B330P 5000 4.18 (37) 11.1 (98) 1.8 5000 0.00012 (0.0010) (2) 4.6 (10)

B420P 5000 4.74 (42) 13.5 (120) 1.9 5000 0.00026 (0.0023) (2) 4.3 (9.4)

B430P 5000 6.55 (58) 19.8 (175) 2.2 5000 0.00038 (0.0033) (2) 5.5 (12)
B4530F 3000 8.25 (73) 20.3 (180) 2.1 3000
0.00040 (0.0036) (2) 7.3 (16)
B4530K 4000 8.25 (73) 20.3 (180) 2.6 4000
B4540F 3000 10.2 (90) 27.1 (240) 2.6 3000 0.00052 (0.0046) (2) 8.6 (19)
B4560F 3000 14.1 (125) 34.4 (305) 3.2 3000 0.00078 (0.0067) (2) 11.82 (26)
B520K 4000 10.7 (95) 23.2 (205) 3.5 3500 0.000783 (0.0069) 9.8 (21.5)
B540D 2000 19.4 (172) 41.0 (362) 3.4 2000 0.00147 (0.013)
15 (33)
B540K 4000 19.4 (172) 48.6 (430) 5.4 4000 0.00147 (0.013)
B560F 3000 26.8 (237) 67.8 (600) 5.5 3000 0.00213 (0.019) 20.2 (44.5)
B580F 3000 34.0 (301) 87.0 (770) 7.1 3000
0.00289 (0.023) 25.4 (56)
B580J 3800 34.0 (301) 81.0 (716) 7.9 3800
B640F 3000 36.7 (325) 72.3 (640) 6.11 2000 0.004 (0.0354) 26.8 (59)
B660F 3000 48.0 (425) 101.1 (895) 6.15 2000 0.0058 (0.051) 35.0 (77)
B680D 2000 62.8 (556) 154.2 (1365) 9.3 2000
0.00775 (0.0685) 40.4 (89)
B680F 3000 60.0 (531) 108.5 (960) 7.5 2000
B860D 2000 83.0 (735) 152.5 (1350) 12.5 2000 0.0169 (0.150) 57.3 (126)
B880C 1500 110.0 (973) 203 (1800) 12.6 1500
0.0224 (0.198) 72.7 (160)
B880D 2000 110.0 (973) 147 (1300) 12.6 2000
B960B 1200 130.0 (1150) 231 (2050) 12.7 1200
B960C 1500 124.3 (1100) 226 (2000) 14.8 1500 0.0273 (0.242) 76.0 (167)
B960D 2000 124.3 (1100) 226 (2000) 15.0 2000
B980B 1000 162.7 (1440) 278 (2460) 15.2 1000
B980C 1500 158.2 (1400) 271 (2400) 16.8 1500 0.0354 (0.313) 94.5 (208)
B980D 2000 158.2 (1400) 260 (2300) 18.6 2000
(1) Refer to MP-Series Low Inertia Motor Brake Specifications on page 25 for Brake Rotor Inertia and Brake Motor Weight.
(2) Rotor inertia may vary slightly depending on feedback.

24 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

System Combinations (460V)

For MP-Series Low Inertia Motors and Refer to


Kinetix 300 (480V) drives page 497
Kinetix 6000 and Kinetix 6200/6500 (460V) drives page 522
Kinetix 7000 drives page 583

Ultra3000/5000 (460V) drives (1) page 603

(1) MPL-B15xxx and MPL-B2xxx motors are not compatible with Ultra5000 drives. All
other MPL-Bxxxx motors are compatible with both Ultra3000 and Ultra5000 drives.

MP-Series Low Inertia Motor Brake Specifications


Brake Response Time
Max Backlash Holding Coil Current Brake Motor
Motor (brake engaged) Torque at 24V DC Engage (using external Brake Rotor Inertia Weight, approx.
MPL- arc minutes Nm (lb-in) A
Release arc suppression device) kg-m2 (lb-in-s2)
ms kg (lb)
MOV ms Diode ms
A/B1510V 0.0000099 (0.000088) 1.2 (2.6)
A/B1520U 0.9 (8.0) 0.43…0.53 23 9 18 0.000015 (0.00013) 1.4 (3.1)
A/B1530U 0.000026 (0.00023) 1.8 (3.9)
0
A/B210V 0.000033 (0.00029) 1.8 (4.0)
A/B220T 4.5 (40) 0.46…0.56 58 20 42 0.000057 (0.00050) 2.4 (5.4)
A/B230P 0.000082 (0.00073) 3.0 (6.7)
A/B310 0.000057 (0.00050) 3.7 (8)
A/B320 45 4.18 (37) 0.45…0.55 50 20 110 0.000092 (0.00081) 4.6 (10)
A/B330 0.00013 (0.0011) 5.6 (12.4)
A/B420 0.00030 (0.0027) 6.0 (13.2)
A/B430 0.00042 (0.0038) 7.3 (16)
A/B4530 37 10.2 (90) 0.576…0.704 110 25 160 0.00044 (0.0039) 9.1 (20)
A/B4540 0.00056 (0.0050) 11.0 (24)
A/B4560 0.00084 (0.0072) 15.1 (33.2)
A/B520 0.000897 (0.0079) 12.38 (27.25)
A/B540 0.00157 (0.0139) 17.6 (38.75)
25 28.3 (250) 1.05…1.28 70 50 250
A/B560 0.00227 (0.020) 22.8 (50.1)
B580 0.0030 (0.026) 29.0 (63.8)
B640 0.00438 (0.03863) 37.27 (82.0)
B660 70.0 (619) 1.91…2.19 200 120 900 0.00628 (0.0555) 42.95 (94.5)
B680 0.0079 (0.0698) 50.8 (112.0)
B860 25 0.0177 (0.1570) 72.7 (160)
106.0 (938) 2.05…2.50 250 200 1000
B880 0.0232 (0.205) 87.7 (193)
B960 153.0 0.0290 (0.256) 89.5 (197)
3.85…4.70 300 200 1200
B980 (1350) 0.0378 (0.334) 116.5 (256)

Publication GMC-SG001O-EN-P — March 2010 25


Chapter 1 Rotary Motion

MP-Series Low Inertia Motor Dimensions


MP-Series Small Frame (230/460V) Motor Dimensions (MPL-A/B15xx and MPL-A/B2xx) Threaded DIN Connectors

Pilot Diameter Tolerances


Dimensions are in mm (in.)
MPL-A/B1510, -A/B1520, -A/B1530 Motors:
L Ø 39.995…40.011 (1.5746…1.5752)
MPL-A/B210, -A/B220, -A/B230 Motors:
LB Ø 59.993…60.012 (2.3619…2.3627)
L-LB
Connector housings may be S Diameter Holes on
LA M Diameter Bolt Circle
rotated within a range of 180° P
T

Shaft
D Diameter N

HD See Detail A
AD

Feedback
Connector
LE
53.9 Power/Brake Connector
(2.12) LD
Shaft End Threaded Hole
Detail A Shaft Diameter Tolerances MPL-A/B1510, -A/B1520, -A/B1530 Motors:
2.8 ±0.30
MPL-A/B1510, -A/B1520, -A/B1530 Motors: Thread - M3 x 0.5-6H
(0.110 ±0.012) Thread Depth - 9.0 (0.35)
Ø 8.998…9.007 (0.3543…0.3546)
MPL-A/B210, -A/B220, -A/B230 Motors:
MPL-A/B210, -A/B220, -A/B230 Motors:
MPL-A/B1510, -A/B1520, -A/B1530 and Thread - M4 x 0.7-6H
Ø 10,997…11.008 (0.4330…0.4334)
MPL-A/B210, -A/B220, -A/B230 Motors: Thread Depth - 10.0 (0.39)
Ø 11.89…11.95 (0.468…0.470)
Shaft, Pilot, and
Keyway Tolerances MPL-A/B15xx MPL-A/B2xx
Shaft Detail with Key
Optional Shaft Seal
Refer to page 22 Shaft Runout (T.I.R.) 0.030 (0.0012) 0.035 (0.0014)
for MP-Series Pilot Eccentricity (T.I.R.) 0.08 (0.0031) 0.08 (0.0031)
small frame motor G
shaft seal kit information. Max Face Runout (T.I.R.) 0.08 (0.0031) 0.08 (0.0031)
7.10…7.20 8.40…8.50
F Keyway Depth (G) (0.280…0.283) (0.331…0.335)
MPL-A/B1510, -A/B1520, -A/B1530 = 3 x 3 x 14 Key 2.971…2.996 3.97…4.00
MPL-A/B210, -A/B220, -A/B230 = 4 x 4 x 16 Key Keyway Width (F) (0.117…0.118) (0.156…0.157)

26 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Small Frame (230/460V) Motor Dimensions (MPL-A/B15xx and MPL-A/B2xx) Threaded DIN Connectors

Motor
Series AD HD T LA LD (1) LE (1) L (1) LB (1) D M S (3) N P G F
MPL-A mm mm mm mm L-LB (2) mm mm mm mm mm mm
mm mm mm mm mm
or (in.) (in.) (in.) (in.) mm (in.) (in.) (in.) (in.) (in.) (in.) (in.)
(in.) (in.) (in.) (in.) (in.)
MPL-B
78.3 39.2 133.2 113.5
1510 (3.08) (1.54) (5.25) (4.47)
66.5 94.0 2.50 9.0 91.3 52.4 146.2 126.5 19.7 9.0 63.0 5.80 40.0 55.0 7.2 3.0
1520 (2.62) (3.70) (0.098) (0.35) (3.60) (2.06) (5.76) (4.98) (0.776) (0.35) (2.480) (0.228) (1.57) (2.17) (0.283) (0.118)
116.3 77.2 171.2 151.5
1530 (4.58) (3.04) (6.74) (5.96)
78.6 39.6 137.3 114.6
210 (3.09) (1.56) (5.40) (4.51)
74.0 109 2.50 9.0 104.1 65.1 162.8 140.1 22.7 11.0 75.0 5.80 60.0 70.0 8.5 4.0
220 (2.91) (4.29) (0.098) (0.35) (4.10) (2.56) (6.41) (5.52) (0.894) (0.43) (2.953) (0.228) (2.36) (2.76) (0.335) (0.157)
129.6 90.6 188.3 165.6
230
(5.10) (3.57) (7.41) (6.52)
(1) If ordering an MPL-A/B1510, A/B1520, or A/B1530 motor with brake, add 36.1 mm (1.421 in.) to dimension L and LB, and add 33.4 mm (1.32 in.) to LD and LE.
If ordering an MPL-A/B210, A/B220, or A/B230 motor with brake, add 39.0 mm (1.535 in.) to dimension L and LB, and add 24.7 mm (0.97 in.) to LD and LE.

(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).


(3) Tolerance for this dimension is +0.3 mm (+0.012 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 27


28
End Cap L Dimensions are in mm (in.)
MPL-A520, LB
Chapter 1

MPL-A540, L-LB
Pilot Diameter
MPL-A560, LA Pilot Diameter Tolerances
MPL-B580 S Diameter Holes on P MPL-A/B310, -A/B320, -A/B330 Motors:
T
M Diameter Bolt Circle. Ø 79.993…80.012 (3.1493…3.1501)
MPL-A/B420, -A/B430 Motors:
Ø 94.991…95.013 (3.7398…3.7407)
D Shaft Diameter N MPL-A/B4530, -A/B4540, -A/B4560 Motors:
HD Ø 109.991…110.013 (4.3303…4.3312)
Rotary Motion

See Detail A MPL-A/B520, -A/B540, -A/B560, -B580 Motors:


AD Ø 129.989…130.014 (5.1177…5.1187)
MPL-A/B3xx,
LE MPL-A/B4xx,
Shaft End Threaded Hole
MPL-A/B45xx,
Feedback Power MPL-A/B310, -A/B320, -A/B330 Motors:
MPL-B520, MPL-B540,
MPL-A/B3xx = 66.1 (2.60) Connector Connector Thread - M5 x 0.8-6H
LD MPL-B560
MPL-A/B4xx = 67.7 (2.66) Thread Depth - 12.5 (0.49)
M23 Feedback and Power
MPL-A/B45xx = 67.7 (2.66) MPL-A/B420, -A/B430 Motors:
Connectors
MPL-B520, -B540, -B560 = 68.2 (2.68) Thread - M6 x 1.0-6H
MPL-A520, MPL-A540, Thread Depth - 16 (0.63)
AD HD
LE MPL-A560, MPL-B580 MPL-A/B4530, -A/B4540, -A/B4560 Motors:
M23 Feedback and Thread - M8 x 1.25-6H
M40 Power Connector Thread Depth - 19 (0.75)
Connector housings may be
rotated within a range of 180° MPL-A/B520, -A/B540, -A/B560, -B580 Motors:
71.2 Thread - M10 x 1.5-6H
Shaft Diameter Tolerances
Thread Depth - 22 (0.87)
(2.80) MPL-A/B310, -A/B320, -A/B330 Motors: MPL-A/B4530, -A/B4540, -A/B4560 Motors:
MPL-B580 Motors:
MPL-A/B3xx, -A/B4xx, Motors: Ø 15,997…16,008 (0.6298…0.6301) Ø 23,996…24,009 (0.9448…0.9451)
Detail A Thread - M12 x 1.75-6H
Flush to 2.87 (0.113) Pilot MPL-A/B420, -A/B430 Motors: MPL-A/B520, -A/B540, -A/B560 Motors: Thread Depth - 28 (1.10)
± 0,83 (0.032) Ø 18,996…19,009 (0.7479…0.7483) Ø 27,996…28,009 (1.1022…1.1027)
MPL-A/B45xx, -A/B5xx, Motors: Shaft Detail with Key MPL-A/B3xx = 5 x 5 x 25 Key
MPL-B580 Motors:
Flush to 3.38 (0.133) Pilot Ø 32,018…32,002 (1.2605…1.2599) MPL-A/B4xx = 6 x 6 x 25 Key
± 0,83 (0.032) MPL-A/B45xx = 8 x 7 x 32 Key
Optional Shaft Seal GE MPL-A/B520, MPL-A/B540, and
MPL-A/B310, -A/B320, -A/B330 Motors: Refer to page 22 MPL-A/B560 = 8 x 7 x 40 Key
Ø 16.94 ±0.05 (0.667 ±0.002) for MP-Series motor F MPL-A/B580 = 10 x 8 x 59 Key
shaft seal kit information.
MPL-A/B420, -A/B430 Motors:
Ø 19.94 ±0.05 (0.785 ±0.002)
Shaft, Pilot, and MPL-A/B3xx MPL-A/B4xx MPL-A/B45xx MPL-A/B5xx MPL-B580
MPL-A/B4530, -A/B4540, -A/B4560 Motors: Keyway Tolerances
Ø 24.94 ±0.05 (0.982 ±0.002)
Shaft Runout (T.I.R.) 0.035 (0.0014) 0.04 (0.0016) 0.04 (0.0016) 0.04 (0.0016) 0.05 (0.002)
MPL-A/B520, -A/B540, -A/B560, -B580 Motors:
Pilot Eccentricity (T.I.R.) 0.08 (0.0031) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039) 0.10 (0.0039)
Ø 29.92 ±0.05 (1.178 ±0.002)
Max Face Runout (T.I.R.) 0.08 (0.0031) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039) 0.10 (0.0039)

Keyway Depth (GE) 3.00…3.10 3.50…3.60 4.00…4.20 4.00…4.20 5.00…5.20


(0.118…0.122) (0.138…0.142) (0.158…0.165) (0.158…0.165) (0.197…0.205)

Keyway Width (F) 4.97…5.00 5.97…6.00 7.96…8.00 7.964…8.000 9.964…10.000


(0.196…0.197) (0.235…0.236) (0.314…0.315) (0.3135…0.3150) (0.3923…0.3937)
MP-Series Low Inertia Motor Dimensions (MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx) SpeedTec DIN Connectors

Publication GMC-SG001O-EN-P — March 2010


MP-Series Low Inertia Motor Dimensions (MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx) SpeedTec DIN Connectors
Motor AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D M S (3) N P GE F
Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
MPL-
102.0 62.0 168.0 128.0
A/B310 (4.03) (2.45) (6.62) (5.04)
87.2 132.0 2.74 9.90 128.0 88.0 193.0 153.0 40.0 16.0 100.0 7.0 80.0 89.4 3.0 5.0
A/B320 (3.44) (5.20) (0.108) (0.39) (5.03) (3.45) (7.62) (6.04) (1.58) (0.629) (3.937) (0.283) (3.15) (3.52) (0.118) (0.197)
153.0 113.0 219.0 179.0
A/B330 (6.03) (4.45) (8.62) (7.04)
124.0 84.0 190.0 150.0
A/B420
90.9 140.1 2.74 10.16 (4.89) (3.31) (7.48) (5.90) 40.0 19.0 115.0 10.0 95.0 98.3 3.5 6.0
(3.58) (5.52) (0.108) (0.40) (1.58) (0.748) (4.528) (0.401) (3.74) (3.87) (0.138) (0.236)

Publication GMC-SG001O-EN-P — March 2010


150.0 110.0 215.0 175.0
A/B430 (5.89) (4.31) (8.48) (6.90)
153.0 113.0 229.0 179.0
A/B4530 (6.02) (4.44) (9.0) (7.03)

A/B4540 98.6 155.4 2.74 12.19 178.0 138.0 254.0 204.0 50.0 24.0 130.0 10.0 110.0 113.7 4.0 8.0
(3.88) (6.12) (0.108) (0.48) (7.02) (5.44) (10.0) (8.03) (1.97) (0.945) (5.118) (0.401) (4.331) (4.48) (0.158) (0.315)
229.0 189.0 305.0 255.0
A/B4560 (9.02) (7.44) (12.0) (10.03)
151.0 80.0 236.0 176.0
A520 (5.95) (3.15) (9.28) (6.92)
136.4 208.1 3.12 14.0 202.0 131.0 287.0 227.0 60.0 28.0 165.0 12.0 130.0 143.5 4.0 8.0
A540 (5.37) (8.19) (0.123) (0.55) (7.95) (5.15) (11.28) (8.92) (2.362) (1.102) (6.496) (0.481) (5.118) (5.65) (0.158) (0.315)
253.0 182.0 337.0 277.0
A560 (9.95) (7.15) (13.28) (10.92)
149.0 109.0 236.0 176.0
B520 (5.88) (4.30) (9.28) (6.92)
113.4 185.2 3.12 14.0 200.0 160.0 287.0 227.0 60.0 28.0 4.0 8.0
B540 (4.47) (7.29) (0.123) (0.55) (7.88) (6.30) (11.28) (8.92) (2.38) (1.102) 165.0 12.0 130.0 143.5 (0.158) (0.315)
251.0 211.0 337.0 277.0 (6.496) (0.481) (5.118) (5.65)
B560 (9.88) (8.30) (13.28) (10.92)
136.4 208.1 3.12 14.0 304.0 232.0 408.0 328.0 80.0 32.0 5.0 10.0
B580 (5.37) (8.19) (0.123) (0.55) (11.95) (9.15) (16.07) (12.92) (3.15) (1.260) (0.198) (0.393)
(1) If ordering an MPL-A/B310, MPL-A/B320, or MPL-A/B330 motor with brake, add 35.0 mm (1.38 in.) to dimensions L, LB, LE, and LD.
Rotary Motion

If ordering an MPL-A/B420, MPL-A/B430, MPL-A/B4530, MPL-A/B4540, or MPL-A/B4560 motor with brake, add 48.0 mm (1.89 in.) to dimensions L, LB, LE, and LD.
If ordering an MPL-A/B520, MPL-A/B540, MPL-A/B560, or MPL-B580 motor with brake, add 52.0 mm (2.03 in.) to dimensions L, LB, LE, and LD.

(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.) in.


(3) Tolerance for this dimension is +0.36 mm (±0.007 in.) on MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, and +0.43 mm (±0.008 in.) on MPL-A/B5xx.

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.

29
Chapter 1
Chapter 1 Rotary Motion

MP-Series Low Inertia (460V) Motor Dimensions (MPL-B6xx) SpeedTec DIN Connectors
L
Pilot Diameter Tolerance
LB Ø 179.989…180.014
Dimensions are in mm (in.) L-LB
(7.0862…7.0872)
LA
P
T S Diameter Holes on
M Diameter Bolt Circle

N2
D
Shaft Diameter N1
HD
AD
See Detail A
LE
Optional Shaft Seal
94 Refer to page 22
LD
(3.70) for MP-Series motor
shaft seal kit information.
Connector housing may be rotated
for rearward connector orientation. Shaft Diameter Tolerances
Shaft, Pilot, and
Ø 38.002…38.018 (1.4961…1.4968) MPL-B6xx
Keyway Tolerances
Detail A Flush to 3.86 (0.152) Pilot Shaft Runout (T.I.R.) 0.05 (0.002)
Shaft Detail with Key
± 0.84 (0.033) Pilot Eccentricity (T.I.R.) 0.10 (0.0039)
Max Face Runout (T.I.R.) 0.10 (0.0039)
Ø 39.90 ±0.05 GE
(1.571 ±0.002) 5.00…5.20
Keyway Depth (GE)
F (0.197…0.205)
9.964…10.000
Key = 10 x 8 x 59 Keyway Width (F)
(0.3923…0.3937)

Motor AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D M S (3) N P GE F


Series mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
MPL- (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
184.0 113.0 304.0 224.0
B640 (7.23) (4.43) (11.96) (8.83)
154.0 246.5 3.73 17.8 234.0 163.0 355.0 275.0 80.0 38.0 215.0 14.50 180.0 184.9 5.0 10.0
B660 (6.06) (9.70) (0.147) (0.70) (9.23) (6.43) (13.96) (10.83) (3.15) (1.5) (8.465) (0.579) (7.09) (7.28) (0.197) (0.394)
285.0 214.0 405.0 325.0
B680 (11.23) (8.43) (15.96) (12.83)
(1) If ordering an MPL-B640, MPL-B660, or MPL-B680 motor with brake, add 89 mm (3.5 in.) to dimensions LD, LE, L, and LB.
(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).
(3) Tolerance for this dimension is ±0.215 mm (±0.008 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

30 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Low Inertia (460V) Motor Dimensions (MPL-B8xx) SpeedTec DIN Connectors

L Pilot Diameter Tolerance


LB Ø 229.987…230.016
Dimensions are in mm (in.) L-LB
(9.0546…9.0557)
LA
T S Diameter Holes on P
M Diameter Bolt Circle

N
D Shaft Diameter
HD
AD
See Detail A
MPL-B860D,
LE
MPL-B880C
M23 Feedback Connector Feedback Shaft-end
M40 Power/Brake Connector Connector Threaded Hole
94 (3.70)
LD Power/Brake Thread = M16 x 2.0-6H
AD HD
Connector Thread Depth = 36 (1.42)
+10 (0.39) +10 (0.39)

LE - 13 (0.51) MPL-B880D
M23 Feedback Connector
127 (5.0) M58 Power/Brake Connector Connector housing may be rotated
for rearward connector orientation.
Shaft Diameter Tolerances
Flush to Pilot Ø 42.002…42.018 (1.6536…1.6542)
Detail A Shaft, Pilot, and
± 0.84 (0.033) MPL-B8xx
Keyway Tolerances
Shaft Detail with Key
Shaft Runout (T.I.R.) 0.05 (0.0016)
Ø 44.91 ± 0.05
(1.768 ± 0.002) Pilot Eccentricity (T.I.R.) 0.10 (0.0039)
GE Max Face Runout (T.I.R.) 0.10 (0.0039)
5.00…5.20
Optional Shaft Seal F Keyway Depth (GE)
(0.197…0.205)
Refer to page 22 Key = 12 x 8 x 79 11.957…12.000
for MP-Series motor Keyway Width (F)
(0.4708…0.4724)
shaft seal kit information.

Motor AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D


Series mm mm mm mm mm mm mm mm mm mm
MPL- (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
243 171 394 284
B860
179 297 3.86 20.3 (9.55) (6.75) (15.53) (11.20) 110 42.0
(7.05) (11.67) (0.152) (0.80) 293 222 445 335 (4.33) (1.654)
B880 (11.55) (8.75) (17.53) (13.20)
(1) If ordering an MPL-B860 or MPL-B880 motor with brake, add 108 mm (4.24 in.) to dimensions LD, LE, L, and LB.
(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).

Motor M S (1) N P GE F
Series mm mm mm mm mm mm
MPL- (in.) (in.) (in.) (in.) (in.) (in.)
B860 265 14.50 230 235 5.0 12.0
B880 (10.43) (0.579) (9.055) (9.25) (0.197) (0.4724)

(1) Tolerance for this dimension is +0.43 mm (±0.008 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 31


Chapter 1 Rotary Motion

MP-Series Low Inertia (460V) Motor Dimensions (MPL-B9xx) SpeedTec DIN Connectors

L
LB Pilot Diameter Tolerance
Dimensions are in mm (in.) L-LB
Ø 249.987…250.016 (9.8420…9.8431)
LA
S Diameter Holes on P
T M Diameter Bolt Circle

N
D Shaft Diameter

AD HD
See Detail A

LE MPL-B960B, MPL-B980B
with M23 Feedback Connector Feedback Shaft End
M40 Power/Brake Connector Connector Threaded Hole
94 (3.70) LD Thread = M16 x 2.0-6H
AD HD Power/Brake
+11 (0.43) +11 (0.43) Connector Thread Depth = 36 (1.42)
MPL-B960C, MPL-B960D,
LE - 14 (0.55) MPL-B980C, MPL-980D
with M23 Feedback Connector
M58 Power/Brake Connector Connector housing may be rotated
131 (5.16)
for rearward connector orientation.
Shaft Diameter Tolerances
Ø 48.002…48.018 (1.8899…1.8905)
Detail A Flush to Pilot
± 0.84 (0.033) Shaft, Pilot, and
Keyway Tolerances MPL-B9xx
Shaft Detail with Key
Ø 51.89 ± 0.07 Shaft Runout (T.I.R.) 0.05 (0.002)
(2.043 ± 0.003) Pilot Eccentricity (T.I.R.) 0.125 (0.005)
GE Max Face Runout (T.I.R.) 0.125 (0.005)

F 5.50…5.70
Optional Shaft Seal Keyway Depth (GE) (0.217…0.224)
Refer to page 22 Key = 14 x 9 x 79
for MP-Series motor 13.957…14.000
Keyway Width (F) (0.5495…0.5512)
shaft seal kit information.

Motor AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D


Series mm mm mm mm mm mm mm mm mm mm
MPL- (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
249 178 403 293
B960
195 328 4.88 22.9 (9.80) (7.0) (15.87) (11.55) 110 42.0
(7.68) (12.92) (0.192) (0.90) 300 229 454 344 (4.33) (1.6)
B980 (11.80) (9.0) (17.87) (13.55)
(1) If ordering an MPL-B960 or MPL-B980 motor with brake, add 127 mm (5.0 in.) to dimensions LD, LE, L, and LB.
(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).

Motor M S (1) N P GE F
Series mm mm mm mm mm mm
MPL- (in.) (in.) (in.) (in.) (in.) (in.)
B960 300 18.50 250 267 5.50 14.0
B980 (11.81) (0.738) (9.84) (10.50) (0.217) (0.5512)

(1) Tolerance for this dimension is +0.52 mm (±0.010 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

32 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Low Inertia Motor Load Force Ratings

Bulletin MPL motors are capable of operating with the maximum radial or maximum axial shaft loads
listed in the following tables. Radial loads listed are applied in the middle of the shaft extension. The
tables starting below represent an L10 bearing fatigue life of 20,000 hours. This 20,000-hour life does not
account for possible application-specific life reduction that may occur due to bearing grease contamination
from external sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm 6000 rpm 7000 rpm 8000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPL-A/B1510 – 24 (52) 19 (41) – – 15 (33) – – – 12 (26)
MPL-A/B1520 – 25 (56) 20 (45) – – 16 (36) – – 14 (30) –
MPL-A/B1530 – 28 (62) 22 (49) – – 18 (39) – – 15 (33) –
MPL-A/B210 – 24 (52) 19 (41) – – 15 (33) – – – 12 (26)
MPL-A/B220 – 27 (59) 21 (47) – 18 (39) – – 15 (33) – –
MPL-A/B230 – 29 (64) 23 (51) – 19 (42) – 17 (37) – – –
MPL-A/B310 78 (172) 62 (137) 49 (108) – 40 (88) – 36 (79) – – –
MPL-A/B320 87 (192) 69 (152) 55 (121) – 45 (99) – 40 (88) – – –
MPL-A/B330 – 74 (163) 59 (130) – 49 (108) – 43 (95) – – –
MPL-A/B420 – 78 (172) 62 (137) – 51 (112) – 45 (99) – – –
MPL-A/B430 106 (234) 84 (185) 67 (148) – 55 (121) – 49 (108) – – –
MPL-A/B4530 133 (293) 105 (232) 84 (185) 73 (161) – 66 (146) – – – –
MPL-A4540C 140 ((309) 112 (245) 96 (211) – – – – – – –
MPL-A/B4540 140 (309) 111 (245) 89 (196) 77 (170) – – – – – –
MPL-A/B4560 – 151 (332) 119 (263) 95 (209) – – – – – –
MPL-A/B520 – 127 (280) 100 (222) 88 (194) – 80 (176) – – – –
MPL-A/B540 – 143 (316) 114 (251) 99 (219) – 90 (199) – – – –
MPL-A/B560 – 153 (338) 121 (268) 106 (234) – – – – – –
MPL-B580 – 153 (338) 121 (268) 106 (234) – – – – – –
MPL-B640 253 (557) 200 (442) 159 (351) 139 (307) – – – – – –
MPL-B660 275 (607) 219 (482) 173 (382) 151 (334) – – – – – –
MPL-B680 291 (641) 230 (508) 183 (404) 160 (353) – – – – – –
MPL-B860 347 (764) 276 (607) 219 (481) – – – – – – –
MPL-B880 368 (810) 292 (643) 231 (510) – – – – – – –
MPL-B960 466 (1028) 370 (816) 323 (713) – – – – – – –
MPL-B980 494 (1089) 392 (864) 352 (775) – – – – – – –

Publication GMC-SG001O-EN-P — March 2010 33


Chapter 1 Rotary Motion

MP-Series Low Inertia Motor Load Forces (MPL-xxxxx-xxxxAA)


Radial load force applied at center of shaft extension.

Axial Load Force

Axial Load Force Ratings (Maximum Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm 6000 rpm 7000 rpm 8000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPL-A/B1510 – 15 (33) 10 (22) – – 7 (15) – – – 5 (11)
MPL-A/B1520 – 14 (31) 10 (22) – – 6 (13) – – 4 (9) –
MPL-A/B1530 – 13 (29) 9 (20) – – 6 (13) – – 4 (8) –
MPL-A/B210 – 15 (33) 10 (22) – – 7 (15) – – – 5 (11)
MPL-A/B220 – 14 (30) 9 (20) – 7 (15) – – 5 (11) – –
MPL-A/B230 – 13 (28) 9 (19) – 6 (13) – 5 (11) – – –
MPL-A/B310 30 (66) 23 (51) 16 (35) – 13 (29) – 11 (24) – – –
MPL-A/B320 34 (75) 25 (55) 19 (42) – 15 (33) – 13 (29) – – –
MPL-A/B330 – 27 (60) 20 (44) – 16 (35) – 13 (29) – – –
MPL-A/B420 – 36 (79) 27 (60) – 21 (46) – 18 (40) – – –
MPL-A/B430 52 (115) 39 (86) 29 (64) – 22 (49) – 19 (42) – – –
MPL-A/B4530 45 (99) 34 (75) 25 (55) 21 (46) – 19 (42) – – – –
MPL-A4540C 31 (68) 37 (81) 49 (108) – – – – – – –
MPL-A/B4540 49 (108) 36 (79) 27 (60) 22 (49) – – – – – –
MPL-A/B4560 – 53 (117) 40 (88) 30 (65) – – – – – –
MPL-A/B520 – 42 (94) 30 (68) 26 (58) – 22 (50) – – – –
MPL-A/B540 – 48 (107) 35 (79) 30 (66) – 26 (58) – – – –
MPL-A/B560 – 52 (115) 43 (95) 32 (71) – – – – – –
MPL-B580 – 52 (115) 43 (95) 32 (71) – – – – – –
MPL-B640 89 (197) 66 (146) 48 (107) 41 (90) – – – – – –
MPL-B660 98 (217) 72 (159) 53 (118) 45 (99) – – – – – –
MPL-B680 104 (230) 77 (169) 34 (125) 47 (104) – – – – – –
MPL-B860 145 (320) 107 (237) 79 (175) – – – – – – –
MPL-B880 153 (338) 113 (250) 84 (185) – – – – – – –
MPL-B960 142 (314) 105 (232) 88 (194) – – – – – – –
MPL-B980 153 (338) 113 (249) 94 (207) – – – – – – –

34 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

Axial Load Force Ratings (Zero Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm 6000 rpm 7000 rpm 8000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPL-A/B1510 – 24 (53) 17 (37) – – 12 (26) – – – 8 (18)
MPL-A/B1520 – 24 (53) 17 (37) – – 12 (26) – – 9 (19) –
MPL-A/B1530 – 24 (53) 17 (37) – – 12 (26) – – 9 (19) –
MPL-A/B210 – 24 (53) 17 (37) – – 12 (26) – – – 8 (18)
MPL-A/B220 – 24 (53) 17 (37) – 13 (28) – – 10 (22) – –
MPL-A/B230 – 24 (53) 17 (37) – 13 (28) – 10 (22) – – –
MPL-A/B310 49 (108) 36 (79) 27 (60) – 21 (46) – 18 (40) – – –
MPL-A/B320 49 (108) 36 (79) 27 (60) – 21 (46) – 18 (40) – – –
MPL-A/B330 – 36 (79) 27 (60) – 21 (46) – 18 (40) – – –
MPL-A/B420 – 51 (112) 38 (84) – 30 (66) – 25 (55) – – –
MPL-A/B430 69 (152) 51 (112) 38 (84) – 30 (66) – 25 (55) – – –
MPL-A/B4530 69 (152) 51 (112) 38 (84) 31 (68) – 28 (62) – – – –
MPL-A4540C 68 (150) 51 (112) 43 (95) – – – – – – –
MPL-A/B4540 69 (152) 51 (112) 38 (84) 31 (68) – – – – – –
MPL-A/B4560 – 69 (152) 51 (112) 38 (84) – – – – – –
MPL-A/B520 – 67 (149) 49 (109) 41 (92) – 36 (81) – – – –
MPL-A/B540 – 67 (149) 49 (109) 41 (92) – 36 (81) – – – –
MPL-A/B560 – 67 (149) 49 (109) 41 (92) – – – – – –
MPL-B580 – 67 (149) 49 (109) 41 (92) – – – – – –
MPL-B640 136 (300) 99 (219) 74 (163) 62 (137) – – – – – –
MPL-B660 136 (300) 99 (219) 74 (163) 62 (137) – – – – – –
MPL-B680 136 (300) 99 (219) 74 (163) 62 (137) – – – – – –
MPL-B860 201 (443) 147 (323) 110 (242) – – – – – – –
MPL-B880 201 (443) 147 (323) 110 (242) – – – – – – –
MPL-B960 215 (473) 159 (350) 133 (293) – – – – – – –
MPL-B980 215 (473) 159 (350) 133 (293) – – – – – – –

Publication GMC-SG001O-EN-P — March 2010 35


Chapter 1 Rotary Motion

MP-Series Low Inertia Motor Catalog Number

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP L - x xx xx x -x x x x A A
Factory Options
A = Standard
Mounting Flange
A = IEC Metric, Free Mounting Holes (Type FF)
Brake
2 = No Brake
4 = 24V DC Brake
Connectors
4 = Circular DIN (threaded) Connector, Right Angle, 180° Rotatable (1)
7 = Circular DIN (SpeedTec) Connector, Right Angle, 180° Rotatable (2)
Enclosure/Shaft Key/Shaft Seal
J = Shaft Key/No Shaft Seal
K = No Shaft Key/No Shaft Seal (3)
Feedback
V = Multi-turn, 128 sin/cos, absolute encoder (Hiperface protocol) (1)
M = Multi-turn, 1024 sin/cos, absolute encoder (Hiperface protocol) (2)
E = Single-turn, 128 sin/cos, absolute encoder (Hiperface protocol) (1)
S = Single-turn, 1024 sin/cos, absolute encoder (Hiperface protocol) (2)
H = 2000 lines/revolution, incremental encoder (4)
R = Resolver (5)
Rated Speed (6)
B = 1000 rpm H = 3500 rpm T = 6000 rpm
C = 1500 rpm J = 3750 rpm U = 7000 rpm
D = 2000 rpm K = 4000 rpm V = 8000 rpm
F = 3000 rpm P = 5000 rpm
Magnet Stack Length (6)
10 = 25.4 mm (1.0 in.) 50 = 127.0 mm (5.0 in.)
20 = 50.8 mm (2.0 in.) 60 = 152.4 mm (6.0 in.)
30 = 76.2 mm (3.0 in.) 70 = 177.8 mm (7.0 in.)
40 = 101.6 mm (4.0 in.) 80 = 203.2 mm (8.0 in.)
Frame Size
15 = 63 mm (2.48 in.) 5 = 165 mm (6.50 in.)
2 = 75 mm (2.95 in.) 6 = 215 mm (8.64 in.)
3 = 100 mm (3.94 in.) 8 = 265 mm (10.43 in.)
4 = 115 mm (4.53 in.) 9 = 300 mm (11.81 in.)
45= 130 mm (5.12 in.)
Voltage Class
A = 200V
B = 400V
Series Type
L = Low Inertia
Series
MP = Premium permanent magnet rotary servo motor

(1) Applies to MPL-A/B15xx and MPL-A/B2xx motors.


(2) Applies to MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx, MPL-B6xx, MPL-B8xx, and MPL-B9xx motors.
(3) Requires longer lead times. Applies to limited frame sizes only.
(4) Applies to MPL-A/B15xxx-H, MPL-A/B2xxx-H, MPL-A/B3xxx-H, MPL-A/B4xxx-H, MPL-A/B45xxx-H motors.
(5) Applies to MPL-B3xxx-R, MPL-B4xxx-R, and MPL-B45xxx-R motors.
(6) Not all combinations are available. Only the configurations for rated speed and magnet stack length as listed in MP-Series Low Inertia Motor (230V) Performance
Specifications (page 23) and MP-Series Low Inertia Motor (460V) Performance Specifications (page 24) are available.

36 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Medium Inertia Motors


The MP-Series (Bulletin MPM) medium-inertia servo motors offer
a compact, power dense, feature-rich solution for applications
with heavier loads and greater inertia. Leveraging the proven
MP-Series motor technology and quality standards, these new
servo motors are ideal for users with print, converting, web
handling, automotive, and other applications requiring more
power in a smaller package.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Medium Inertia Motor High Resolution Encoder Features

MP-Series medium-inertia motors are available with high performance encoders with a choice of
Single-turn (-S) or Multi-turn (-M) high-resolution feedback.

• Up to 2 million counts per revolution (-M and -S) for smooth performance.
• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns. The
electromechanical design does not require a battery.

Circular DIN Connector/Cable Compatibility

MP-Series (Bulletin MPM) motors are equipped with SpeedTec-ready DIN connectors.

O-ring SpeedTec (M7) Cable Plug


SpeedTec-ready
DIN Connectors

• MPM-A/Bxxx motors • 2090-CFBM7DF-CDAFxx (continuous-flex) feedback cables


• Receives M4 and M7 cable plugs • 2090-CPWM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power-only Cables
(remove the O-ring for M7) • 2090-CPBM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power/Brake Cables
• Attach M7 cable plug with one-quarter turn
Threaded (M4) Cable Plug
• Attach M4 cable plug with 5…6 turns

• 2090-XXNFMF-Sxx (standard) feedback cables


• 2090-CFBM4DF-CEAAxx (standard) resolver feedback cables
• 2090-XXNPMF-Sxx (standard) power cables

Publication GMC-SG001O-EN-P — March 2010 37


Chapter 1 Rotary Motion

MP-Series Medium Inertia Motor Options

MP-Series medium-inertia motors are available with these options:

• 24V DC brake.
• Shaft seal kit available for field installation. Shaft seals are made of nitrile. Kits include a lubricant to
reduce wear.
• Positive Air Pressure kit (catalog number MPF-7-AIR-PURGE) O-ring
is mounted on the feedback connector to provide positive air
pressure to further reduce the chance of contamination =
inside the motor. Air Fitting

Refer to the MP-Series Medium Inertia Servo Motor


Installation Instructions, publication MPM-IN001, for more information.

Motor Shaft Seal Kit Combinations and Dimensions

Inside Diameter Outside Diameter Width


Motor Series Shaft Seal Cat. No. mm (in.) mm (in.) mm (in.)

MPM-A115xx and MPL-B115xx MPL-SSN-A4B4 20 (0.79) 52 (2.05)


7 (0.28)
MPM-A130xx and MPL-B130xx MPL-SSN-A5B5 25 (0.98) 62 (2.44)

MPM-A165xx and MPM-B165xx MPL-SSN-F165 30 (1.18) 72 (2.83)


8 (0.31)
MPM-A215xx and MPL-B215xx MPL-SSN-A6B6 40 (1.57) 90 (3.54)

38 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Medium Inertia Motor Performance Specifications


MP-Series Medium Inertia Motor (230V) Performance Specifications

Speed at
Motor Base Speed Max Speed Continuous Peak Motor Rated Motor Rated Rotor Inertia (1) Motor Weight, (1)
Stall Torque Stall Torque Output approx.
MPM- rpm rpm Output kg-m2 (lb-in-s2)
Nm (lb-in) Nm (lb-in) kW kg (lb)
rpm
A1151M 4500 6000 2.18 (19.3) 6.60 (58.0) 0.90 5000 0.00065 (0.00575) 3.45 (7.6)
A1152F 3000 5000 4.74 (42.0) 13.5 (119) 1.40 4000 0.00077 (0.00682) 5.20 (11.4)
A1153F 3000 5000 6.55 (58.0) 19.8 (175) 1.45 4000 0.00089 (0.00784) 6.4 (14.0)
A1302F 3000 4500 5.99 (53.0) 13.5 (119) 1.65 4000 0.000983 (0.00870) 6.8 (15.0)
A1304F 3000 4000 9.30 (82.0) 19.3 (171) 2.20 3500 0.001223 (0.01082) 9.6 (21.2)
A1651F 3000 5000 10.7 (95.0) 20.5 (181) 2.50 3000 0.006745 (0.05970) 15.3 (33.8)
A1652F 3000 4000 13.5 (119) 36.0 (319) 4.03 3500 0.007405 (0.06554) 20.6 (45.4)
A1653F 3000 4000 18.6 (165) 42.0 (372) 5.10 3000 0.008165 (0.07227) 25.6 (56.4)
A2152F 3000 4000 27.0 (239) 56.0 (496) 5.20 2000 0.02059 (0.18223) 35.8 (79.0)
A2153F 3000 3600 34.0 (301) 58.0 (513) 5.80 2000 0.02254 (0.19950) 44.6 (98.3)
A2154C 1500 2000 55.0 (487) 106 (938) 6.50 1750
0.02449 (0.21675) 53.6 (118)
A2154E 2250 2650 44.0 (389) 84.0 (743) 7.00 2000
(1) Refer to MP-Series Medium Inertia Motor Brake Specifications on page 41 for Rotor Inertia and Brake Motor Weight.

System Combinations (230V)

For MP-Series Medium Inertia Motors and Refer to


Kinetix 300 (240V) drives page 500
Kinetix 6000 (230V) drives page 532
Kinetix 2000 (230V) drives page 562
Ultra3000/5000 (230V) drives page 611

Publication GMC-SG001O-EN-P — March 2010 39


Chapter 1 Rotary Motion

MP-Series Medium Inertia Motor (460V) Performance Specifications

Speed at
Motor Base Speed Max Speed Continuous Peak Motor Rated Motor Rated Rotor Inertia (1) Motor Weight, (1)
Stall Torque Stall Torque Output approx.
MPM- rpm rpm Output kg-m2 (lb-in-s2)
Nm (lb-in) Nm (lb-in) kW kg (lb)
rpm
B1151F 3000 5000 0.75 4000
2.18 (19.3) 6.6 (58.0) 0.00065 (0.00575) 3.45 (7.6)
B1151T 6000 7000 0.90 5000
B1152C 1500 3000 1.20 2500
B1152F 3000 5200 4.74 (42.0) 13.5 (119) 0.00077 (0.00681) 5.20 (11.4)
1.40 4000
B1152T 6000 7000
B1153E 2250 3500 1.40 3000
B1153F 3000 5500 6.55 (58.0) 19.8 (175) 0.00089 (0.00788) 6.40 (14.0)
1.45 4000
B1153T 6000 7000
B1302F 3000 4500
B1302M 4500 6000 5.99 (53.0) 13.5 (119) 1.65 4000 0.000983 (0.00870) 6.80 (15.0)
B1302T 6000 7000
B1304C 1500 2750 2.00
B1304E 2250 4000 10.2 (90.0) 27.1 (240) 3500 0.001223 (0.01082) 9.60 (21.2)
2.20
B1304M 4500 6000
B1651C 1500 3500
B1651F 3000 5000 10.7 (95.0) 23.2 (205) 2.50 3000 0.006745 (0.05969) 15.3 (33.8)
B1651M 4500 5000
B1652C 1500 2500 16.0 (142) 40.0 (354) 3.80 2500
B1652E 2250 3500 0.007405 (0.06554) 20.6 (45.4)
19.4 (172) 48.0 (425) 4.30 3500
B1652F 3000 4500
B1653C 1500 2500 67.8 (600) 4.60 2000
B1653E 2250 3500 26.8 (237) 62.0 (549) 0.008165 (0.07227) 25.6 (56.4)
5.10 3000
B1653F 3000 4000 56.0 (496)
B2152C 1500 2500 36.7 (325) 5.60 2000
72.3 (640)
B2152F 3000 4500 33.0 (292) 0.02059 (0.18224) 35.8 (79.0)
5.90 2500
B2152M 4500 5000 30.0 (266) 50.0 (443)
B2153B 1300 2000 6.80 1750
48.0 (425) 101.1 (895)
B2153E 2250 3000 0.02254 (0.19949) 44.6 (98.3)
7.20 2000
B2153F 3000 3800 45.0 (398) 99.0 (876)
B2154B 1300 2000 62.8 (556) 154.2 (1365) 6.90 1750
B2154E 2250 3000 112.0 (991) 0.02449 (0.21675) 53.6 (118.2)
56.0 (496) 7.50 2000
B2154F 3000 3300 88.0 (779)
(1) Refer to MP-Series Medium Inertia Motor Brake Specifications on page 41 for Rotor Inertia and Brake Motor Weight.

System Combinations (460V)

For MP-Series Medium Inertia Motors and Refer to


Kinetix 300 (480V) drives page 501
Kinetix 6000 and Kinetix 6200/6500 (460V) drives page 534
Kinetix 7000 drives page 588
Ultra3000/5000 (460V) drives page 614

40 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Medium Inertia Motor Brake Specifications


Brake Response Time
Max Backlash Holding Coil Current Brake Motor
Motor (brake engaged) Torque at 24V DC Engage (using external Brake Rotor Inertia Weight, approx.
MPM- arc minutes Nm (lb-in) A
Release arc suppression device) kg-m2 (lb-in-s2)
ms kg (lb)
MOV ms Diode ms
A/B1151 0.00065 (0.00575) 5.2 (11.4)
A/B1152 45 4.18 (37) 0.45…0.55 50 20 110 0.00077 (0.00681) 6.9 (15.2)
A/B1153 0.00089 (0.00788) 8.1 (17.8)
A/B1302 0.000983 (0.00870) 8.6 (19.0)
48 10.2 (90) 0.576…0.704 110 25 160
A/B1304 0.001223 (0.01082) 11.7 (25.7)
A/B1651 0.006745 (0.05969) 17.9 (39.5)
A/B1652 25 28.3 (250) 1.05…1.28 70 50 250 0.007405 (0.06554) 23.2 (51.1)
A/B1653 0.008165 (0.07227) 28.2 (62.1)
A/B2152 0.02059 (0.18224) 43.8 (96.5)
A/B2153 25 70 (619) 1.84…2.25 200 120 900 0.02254 (0.19949) 53.6 (115.8)
A/B2154 0.02449 (0.21675) 61.6 (135.7)

Publication GMC-SG001O-EN-P — March 2010 41


42
L
LB Dimensions are in mm (in.)
L-LB
Chapter 1

End Cap
Pilot Diameter
MPM-A165xx, LA
MPM-B165xx S Diameter Holes on P
T Pilot Diameter Tolerances
M Diameter Bolt Circle
MPM-A/B115xx Motors:
Ø 94.991…95.013 (3.7398…3.7407)
N2
D Shaft Diameter MPM-A/B130xx Motors:
N1 Ø 109.991…110.013 (4.3303…4.3312)
HD
MPM-A/B165xx Motors:
Rotary Motion

See Detail A Ø 129.991…130.014 (5.1178…5.1187)


AD
MPM-A/B115xx, Shaft End Threaded Hole
LE
MPM-A/B130xx, MPM-A/B115xx Motors:
MPM-B165xx with Thread - M6 x 1.0-6H
MPM-A/B115xx = 67.7 (2.66) M23 Feedback Thread Depth - 16 (0.63)
LD Feedback Power
MPM-A/B130xx = 67.7 (2.66) and Power
Connector Connector MPM-A/B130xx Motors:
MPM-B165xx = 68.2 (2.68) Connectors
Thread - M8 x 1.25-6H
AD HD Thread Depth - 19 (0.75)
MPM-A/B165xx Motors:
MPM-A/B165xx with Thread - M10 x 1.5-6H
LE M23 Feedback Thread Depth - 22 (0.87)
MP-Series Medium Inertia Motor Dimensions

and M40 Power


Connector
71.2 Connector housings may be Shaft Detail with Key
(2.80) rotated within a range of 180°
Shaft Diameter Tolerances
MPM-A/B165xx
MPM-A/B115xx Motors: GE
Ø 18,996…19,009 (0.7479…0.7483) Optional Shaft Seal
Detail A MPM-A/B115xx Motors: MPM-A/B130xx Motors: Refer to page 38
Flush to 2.87 (0.113) Pilot ± 0,83 (0.032) F
Ø 23,996…24,009 (0.9448…0.9451) for MP-Series motor
MPM-A/B130xx, MPM-A/B165xx Motors: MPM-A/B115xx = 6 x 6 x 25 Key
MPM-A/B165xx Motors: shaft seal kit information.
Flush to 3.38 (0.133) Pilot ± 0,83 (0.032) MPM-A/B130xx = 8 x 7 x 32 Key
Ø 27,996…28,009 (1.1022…1.1027) MPM-A/B165xx = 8 x 7 x 40 Key

Power Connectors on Shaft, Pilot, and


MPM-A165xx MPM-B165xx Keyway Tolerances MPM-A/B115xx MPM-A/B130xx MPM-A/B165xx
MPM-A/B115xx Motors: MPM-A/B165xx Motors
Ø 19.94 ±0.05 (0.785 ±0.002) MPM-B1651F, Shaft Runout (T.I.R.) 0.04 (0.0016) 0.04 (0.0016) 0.04 (0.0016)
MPM-A/B130xx Motors: MPM-B1651C,
MP-Series Medium Inertia Motor Dimensions (MPM-A/B115xx, MPM-A/B130xx, MPM-A/B165xx)

M23 Power Connector N/A MPM-B1652C, Pilot Eccentricity (T.I.R.) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
Ø 24.94 ±0.05 (0.982 ±0.002)
MPM-B1652E, Max Face Runout (T.I.R.) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
MPM-A/B165xx Motors: MPM-B1653C
Ø 29.92 ±0.05 (1.178 ±0.002) 3.50…3.60 4.00…4.20 4.00…4.20
Keyway Depth (GE)
(0.138…0.142) (0.158…0.165) (0.158…0.165)
MPM-B1651M,
M40 Power Connector MPM-A165xx MPM-B1652F, 5.97…6.00 7.96…8.00 7.964…8.000
MPM-B1653E, Keyway Width (F)
(0.235…0.236) (0.314…0.315) (0.3135…0.3150)
MPM-B1653F

Publication GMC-SG001O-EN-P — March 2010


MP-Series Medium Inertia Motor Dimensions (MPM-A/B115x, MPM-A/B130x, MPM-A/B165x)

Motor
Series AD (1) HD (1) T LA LD (2) (3) LE (2) (4) L (2) LB (2) L-LB (5) D M S (6) N1 N2 P GE F
MPM- mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

124 84.1 190 150


A/B1151 (4.89) (3.31) (7.48) (5.90)
90.9 140.1 2.74 10.16 150 110 215 175 40.0 19.0 115.0 10.0 95.0 59.0 98.3 3.5 6.0
A/B1152 (3.58) (5.52) (0.108) (0.40) (5.89) (4.31) (8.48) (6.90) (1.58) (0.748) (4.528) (0.401) (3.74) (2.32) (3.87) (0.138) (0.236)
175 135 241 201
A/B1153 (6.89) (5.31) (9.48) (7.90)
153 113 229 179
A/B1302
98.6 155.4 2.74 12.19 (6.02) (4.44) (9.0) (7.03) 50.0 24.0 130.0 10.0 110.0 70.3 113.7 4.0 8.0

Publication GMC-SG001O-EN-P — March 2010


(3.88) (6.12) (0.108) (0.48) 204 164 279 229 (1.97) (0.945) (5.118) (0.401) (4.331) (2.77) (4.48) (0.158) (0.315)
A/B1304 (8.02) (6.44) (11.0) (9.03)
200 160 287 227
A/B1651 (7.88) (6.30) (11.28) (8.92)
113.4 185.2 3.12 14.0 251 211 337 277 60.0 28.0 165.0 12.0 130.0 81.0 143.5 4.0 8.0
A/B1652 (4.47) (7.29) (0.123) (0.55) (9.88) (8.30) (13.28) (10.92) (2.36) (1.102) (6.496) (0.481) (5.118) (3.19) (5.65) (0.158) (0.315)
302 262 388 328
A/B1653 (11.88) (10.30) (15.28) (12.92)
(1) This dimension applies to MPM-B165x motors with M23 connectors. For MPM-A/B165x motors with M40 connectors, add 23 mm (0.91 in.).
(2) If ordering an MPM-A/B115x or MPM-A/B130x motor with brake, add 48.5 mm (1.91 in.) to dimensions L, LB, LE, and LD.
If ordering an MPM-A/B165x, motor with brake, add 51.5 mm (2.03 in.) to dimensions L, LB, LE, and LD.

(3) This dimension applies to MPM-B165x motors with M23 connectors. For MPM-A/B165x motors with M40 connectors, add 2.0 mm (0.07 in.).
(4) This dimension applies to MPM-B165x motors with M23 connectors. For MPM-A/B165x motors with M40 connectors, subtract 29.0 mm (1.15 in.).
(5) The tolerance for this dimension is ±0.7 mm (±0.028 in.).
(6) For MPM-A/B115x and MPM-A/B130x motors, the tolerance for this dimension is +0.36 mm (±0.007 in.).
For MPM-A/B165x motors, the tolerance is +0.43 mm (±0.008 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Rotary Motion

43
Chapter 1
Chapter 1 Rotary Motion

MP-Series Medium Inertia Motor Dimensions (MPM-A/B215x)

L Pilot Diameter Tolerance


Ø 179.989…180.014
Dimensions are in mm (in.) LB (7.0862…7.0872)
L-LB
LA S Diameter Holes on P
T M Diameter Bolt Circle

N2
D Shaft Diameter
N1
HD
AD See Detail A

LE Optional Shaft Seal


Refer to page 38
94 LD for MP-Series motor
Shaft End Threaded Hole
(3.70) shaft seal kit information.
MPM-A/B215xx Motors:
Connector housing may be rotated Thread - M12 x 1.75-6H
for rearward connector orientation. Shaft Diameter Tolerances Thread Depth - 28 (1.10)
Ø 38.002…38.018 (1.4961…1.4968)
Shaft, Pilot, and
Detail A Flush to 3.86 (0.152) Pilot Keyway Tolerances MPM-A/B215x
Shaft Detail with Key
± 0.84 (0.033)
Shaft Runout (T.I.R.) 0.05 (0.002)
Pilot Eccentricity (T.I.R.) 0.10 (0.0039)
GE
Max Face Runout (T.I.R.) 0.10 (0.0039)
F 5.00…5.20
Keyway Depth (GE) (0.197…0.205)
Ø 39.90 ±0.05 Key = 10 x 8 x 59
(1.571 ±0.002) 9.964…10.000
Keyway Width (F) (0.3923…0.3937)

Motor AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D M S (3) N1 N2 P GE F


Series mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
MPM- (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)

A/B2152 234 163 355 275


(9.23) (6.43) (13.96) (10.81)
154 247 3.73 17.8 285 214 405 325 80.0 38.0 215 14.50 180 108 185 5.0 10.0
A/B2153 (6.06) (9.70) (0.147) (0.70) (11.23) (8.43) (15.96) (12.81) (3.150) (1.50) (8.465) (0.579) (7.09) (4.25) (7.28) (0.197) (0.394)
336 265 456 376
A/B2154
(13.23) (10.43) (17.96) (14.81)

(1) If ordering an MPM-A/B215x motor with brake, add 88.9 mm (3.5 in.) to dimensions LD, LE, L, and LB.
(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).
(3) Tolerance for this dimension is +0.43 mm (±0.008 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

44 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Medium Inertia Motor Load Force Ratings

Bulletin MPM motors are capable of operating with the maximum radial or maximum axial shaft loads
listed in the following tables. Radial loads listed are applied in the middle of the shaft extension. The
tables starting below represent an L10 bearing fatigue life of 20,000 hours. This 20,000-hour life does not
account for possible application-specific life reduction that may occur due to bearing grease contamination
from external sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings

1000 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPM-A/B1151 77 (170) 61 (134) 54 (119) 45 (99) 40 (88)
MPM-A/B1152 84 (185) 66 (145) 58 (128) 49 (108) 43 (95)
MPM-A/B1153 88 (194) 70 (154) 61 (134) 51 (112) 46 (101)
MPM-A/B1302 105 (231) 83 (183) 72 (159) 61 (134) 54 (119)
MPM-A/B1304 115 (253) 91 (200) 80 (176) 67 (148) –
MPM-A/B1651 141 (311) 112 (247) 97 (214) 82 (181) –
MPM-A/B1652 151 (333) 119 (262) 104 (229) – –
MPM-A/B1653 156 (344) 123 (271) 107 (236) – –
MPM-A/B2152 216 (476) 171 (377) 149 (328) – –
MPM-A/B2153 228 (502) 180 (396) 156 (344) – –
MPM-A/B2154 235 (518) 185 (407) 161 (355) – –

MP-Series Medium Inertia Motor Load Forces (MPM-xxxxx-xxxxAA)


Radial load force applied at center of shaft extension.

Axial Load Force

Publication GMC-SG001O-EN-P — March 2010 45


Chapter 1 Rotary Motion

Axial Load Force Ratings (Maximum Radial Load)

1000 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPM-A/B1151 29 (64) 22 (48) 18 (40) 14 (31) 12 (26)
MPM-A/B1152 31 (68) 23 (51) 19 (42) 15 (33) 13 (29)
MPM-A/B1153 33 (73) 24 (53) 20 (44) 16 (35) 14 (31)
MPM-A/B1302 26 (57) 19 (42) 16 (35) 13 (29) 11 (24)
MPM-A/B1304 30 (66) 22 (48) 18 (40) 15 (33) –
MPM-A/B1651 37 (81) 28 (62) 23 (51) 18 (40) –
MPM-A/B1652 41 (90) 30 (66) 25 (55) – –
MPM-A/B1653 43 (95) 32 (70) 27 (59) – –
MPM-A/B2152 55 (121) 40 (88) 34 (75) – –
MPM-A/B2153 60 (132) 44 (97) 36 (79) – –
MPM-A/B2154 63 (139) 46 (101) 38 (84) – –

Axial Load Force Ratings (Zero Radial Load)

1000 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPM-A/B1151 46 (101) 34 (75) 28 (62) 23 (51) 19 (42)
MPM-A/B1152 46 (101) 34 (75) 28 (62) 23 (51) 19 (42)
MPM-A/B1153 46 (101) 34 (75) 28 (62) 23 (51) 19 (42)
MPM-A/B1302 46 (101) 34 (75) 28 (62) 23 (51) 19 (42)
MPM-A/B1304 46 (101) 34 (75) 28 (62) 23 (51) –
MPM-A/B1651 61 (134) 44 (97) 38 (84) 30 (66) –
MPM-A/B1652 61 (134) 44 (97) 38 (84) – –
MPM-A/B1653 61 (134) 44 (97) 38 (84) – –
MPM-A/B2152 90 (198) 65 (143) 54 (119) – –
MPM-A/B2153 90 (198) 65 (143) 54 (119) – –
MPM-A/B2154 90 (198) 65 (143) 54 (119) – –

46 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Medium Inertia Motor Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP M - x xxx x x -x J 7 x A A
Factory Options
A = Standard
Mounting Flange
A = IEC Metric, Free Mounting Holes (Type FF)
Brake
2 = No Brake
4 = 24V DC Brake
Connectors
7 = Circular DIN (SpeedTec) Connector, Right Angle, 180° Rotatable
Enclosure/Shaft Key/Shaft Seal
J = Shaft Key/No Shaft Seal
Feedback
2 = Resolver, 4 pole (1)
M = Multi-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
S = Single-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
Base Speed (2)
B = 2300 rpm
C = 1500 rpm
E = 2250 rpm
F = 3000 rpm
M = 4500 rpm
T = 6000 rpm
Magnet Stacks (2)
1 = 1 stack
2 = 2 stacks
3 = 3 stacks
4 = 4 stacks
Frame Size - Bolt Circle Diameter (BCD)
115 = 115 mm
130 = 130 mm
165 = 165 mm
215 = 215 mm
Voltage Class
A = 200V
B = 400V
Series Type
M = Medium Inertia
Series
MP = Premium permanent magnet rotary servo motor

(1) Resolver feedback is not available on all models.


(2) Not all combinations are available. Only the configurations for rated speed and magnet stacks as listed in MP-Series Medium Inertia Motor (230V) Performance
Specifications (page 39) and MP-Series Medium Inertia Motor (460V) Performance Specifications (page 40) are available.

Publication GMC-SG001O-EN-P — March 2010 47


Chapter 1 Rotary Motion

Notes:

48 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Food Grade Motors


MP-Series (Bulletin MPF) food-grade motors combine the
characteristics of the MP-Series low-inertia servo motors with
features specifically designed to meet the unique needs of many
food and beverage applications. These high performance servo
motors address the challenges of food environments by
incorporating improved sealing techniques and noncorrosive
food-grade fasteners and coatings. For meat and poultry
applications, and for applications with high pressure wash and
caustic chemicals, the MP-Series stainless-steel servo motors are
recommended.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Food Grade Motor High Resolution Encoder Features


MP-Series Food Grade motors are available with high performance encoders with a choice of Single-turn
(-S) or Multi-turn (-M) high resolution feedback.
• Up to 2 million counts per revolution for smooth performance
• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns.

Circular DIN Connector/Cable Compatibility

MP-Series (Bulletin MPF) motors are equipped with SpeedTec-ready DIN connectors.

O-ring
SpeedTec (M7) Cable Plug
SpeedTec-ready DIN
Connectors

• MPF-A/Bxxx motors • 2090-CFBM7DF-CDAFxx (continuous-flex) feedback cables


• Attach cable plug with one-quarter turn • 2090-CPWM7DF-xxAFxx (continuous-flex) power-only cables
• Receives M4 and M7 cable plugs • 2090-CPBM7DF-xxAFxx (continuous-flex) power-with-brake cables
(remove the O-ring for M7)
Threaded (M4) Cable Plug

• 2090-XXNFMF-Sxx (standard) feedback cables


• 2090-XXNPMF-Sxx (standard) power cables

Publication GMC-SG001O-EN-P — March 2010 49


Chapter 1 Rotary Motion

MP-Series Food Grade Motor Options


MP-Series Food Grade motors are available with these options:
• 24V DC brake
• Shaft seal kit is available for field replacement. Shaft seals are made of PTFE. Kits include a lubricant to
reduce wear.
• Positive Air Pressure kit (catalog number MPF-7-AIR-PURGE) O-ring
is mounted on the feedback connector to provide positive air
pressure to further reduce the chance of contamination =
inside the motor. Air Fitting

• Refer to the MP-Series Food Grade Servo Motor Installation


Instructions, publication MP-IN004, for more information.
Motor Shaft Seal Kit Combinations and Dimensions

Inside Diameter Outside Diameter Width


Motor Series Shaft Seal Cat. No. mm (in.) mm (in.) mm (in.)

MPF-A3xx and MPF-B3xx MPF-SST-A3B3 23 (0.90) 47 (1.85) 6 (0.24)

MPF-A4xx and MPF-B4xx MPF-SST-A4B4 20 (0.79) 52 (2.05) 7 (0.28)

MPF-A45xx and MPF-B45xx MPF-SST-A45B45 31 (1.22) 62 (2.44) 7 (0.28)

MPF-A5xx and MPF-B5xx MPF-SST-F165 30 (1.18) 72 (2.84) 8 (0.32)

MP-Series Food Grade Motor Performance Specifications


MP-Series Food Grade (230V) Performance Specifications

Speed at
Continuous Peak Motor Rated
Motor Max Speed Motor Rated Rotor Inertia (1) Motor Weight, approx. (1)
Stall Torque Stall Torque Output
MPF- rpm Output kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
A310P 5000 1.58 (14) 3.61 (32) 0.73 4750 0.000044 (0.00039) 2.8 (6.1)
A320P 5000 3.05 (27) 7.91 (70) 1.3 4750
0.000078 (0.00069) 3.8 (8.3)
A320H 3500 3.05 (27) 7.91 (70) 1.0 3350
A330P 5000 4.18 (37) 11.1 (98) 1.6 5000 0.00012 (0.0010) 4.7 (10)
A430P 5000 5.99 (53) 19.8 (175) 1.9 5000
0.00038 (0.0033) 5.6 (12)
A430H 3500 6.21 (55) 19.8 (175) 1.8 3500
A4530K 4000 8.13 (72) 20.3 (180) 2.3 4000 0.00040 (0.0036) 7.4 (16)
A4540F 3000 10.2 (90) 27.1 (240) 2.5 3000 0.00052 (0.0046) 8.7 (19)
A540K 4000 19.4 (172) 48.6 (430) 4.1 4000 0.00147 (0.013) 16 (35)
(1) Refer to MP-Series Low Inertia Motor (230V) Performance Specifications on page 23 for Brake Rotor Inertia and Brake Motor Weight.

50 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

System Combinations (230V)

For MP-Series Food Grade Motors and Refer to


Kinetix 300 (240V) drives page 503
Kinetix 2000 drives page 568
Kinetix 6000 (230V) drives page 542
Ultra3000/5000 (230V) drives page 622

MP-Series Food Grade Motor (460V) Performance Specifications

Speed at
Continuous Peak Motor Rated
Motor Max Speed Motor Rated Rotor Inertia (1) Motor Weight, approx. (1)
Stall Torque Stall Torque Output
MPF- rpm Output kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
B310P 5000 1.58 (14) 3.61 (32) 0.77 5000 0.000044 (0.00039) 2.8 (6.1)
B320P 5000 3.05 (27) 7.91 (70) 1.5 5000 0.000078 (0.00069) 3.8 (8.3)
B330P 5000 4.18 (37) 11.1 (98) 1.6 5000 0.00012 (0.0010) 4.7 (10)
B430P 5000 6.55 (58) 19.8 (175) 2.0 5000 0.00038 (0.0033) 5.6 (12)
B4530K 4000 8.25 (73) 20.3 (180) 2.4 4000 0.00040 (0.0036) 7.4 (16)
B4540F 3000 10.2 (90) 27.1 (240) 2.5 3000 0.00052 (0.0046) 8.7 (19)
B540K 4000 19.4 (172) 48.6 (430) 4.1 4000 0.00147 (0.013) 16 (35)
(1) Refer to MP-Series Low Inertia Motor (230V) Performance Specifications on page 23 for Brake Rotor Inertia and Brake Motor Weight.

System Combinations (460V)

For MP-Series Food Grade Motors and Refer to


Kinetix 300 (480V) drives page 505
Kinetix 6000 and Kinetix 6200/6500 (460V) drives page 546
Ultra3000/5000 (460V) drives page 625

MP-Series Food Grade Motor Brake Specifications


Brake Response Time
Max Backlash Holding Coil Current Brake Rotor Brake Motor
Motor Engage (using external Inertia
(brake engaged) Torque at 24V DC Release Weight, approx.
MPF- arc suppression device)
arc minutes Nm (lb-in) A ms kg-m2 (lb-in-s2) kg (lb)
MOV ms Diode ms
A/B310 0.000057 (0.00050) 3.8 (8.3)
A/B320 45 4.18 (37) 0.45…0.55 50 20 110 0.000092 (0.00081) 4.7 (10)
A/B330 0.00013 (0.0011) 5.7 (13)
A/B430 0.00042 (0.0038) 7.4 (16)
A/B4530 37 10.2 (90) 0.576…0.704 110 25 160 0.00044 (0.0039) 9.2 (20)
A/B4540 0.00056 (0.0050) 11 (24)
A/B540 25 28.3 (250) 1.05…1.28 70 50 250 0.00157 (0.0139) 19 (41)

Publication GMC-SG001O-EN-P — March 2010 51


52
L
LB
L-LB Pilot Diameter
Chapter 1

LA
Pilot Diameter Tolerances
T S Diameter Holes on P MPF-A/B310, -A/B320, -A/B330 Motors:
M Diameter Bolt Circle Ø 79.993…80.012 (3.1493…3.1501)
MPF-A/B430 Motors:
Ø 94.991…95.013 (3.7398…3.7407)
D Shaft Diameter N
MPF-A/B4530, -A/B4540 Motors:
HD Ø 109.991…110.013 (4.3303…4.3312)
Rotary Motion

AD See Detail A MPF-A/B540 Motors:


End Cap Ø 129.989…130.014 (5.1177…5.1187)
MPF-A/B3xx,
MPF-A540 (power/feedback) MPF-A/B4xx,
MPF-B540 Shaft End Threaded Hole
LE MPF-A/B45xx
Power and Feedback Feedback Power MPF-A/B310, -A/B320, -A/B330 Motors:
AB
LD Connectors Connector Connector Thread - M5 x 0.8-6H
Thread Depth - 12.5 (0.49)
HD
131.0 MPF-A/B430 Motors:
AD (5.16) Thread - M6 x 1.0-6H
MPF-A/B540 Thread Depth - 16 (0.63)
MP-Series Food Grade Motor Dimensions

(power)
Power and Feedback
MPF-A/B4530, -A/B4540 Motors:
Connectors
Thread - M8 x 1.25-6H
Thread Depth - 19 (0.75)
LE Connector housings may be
AB rotated within a range of 180° MPF-A/B540 Motors:
(feedback) Thread - M10 x 1.5-6H
Thread Depth - 22 (0.87)

Detail A Flush to Pilot Shaft Diameter Tolerances Optional Shaft Seal


± 0.83 (0.032) MPF-A/B310, -A/B320, -A/B330 Motors: MPF-A/B4530, -A/B4540 Motors: Refer to page 50
Ø 15.989…16.013 (0.6295…0.6305) Ø 23.996…24.009 (0.9448…0.9451) for MP-Series
MPF-A/B310, -A/B320, -A/B330 Motors: Food Grade motors
Ø 16.94 ±0.05 (0.667 ±0.002) MPF-A/B430 Motors: MPF-A/B540 Motors:
shaft seal kit information.
Ø 18.996…19.009 (0.7479…0.7483) Ø 27.996…28.009 (1.1022…1.1027)
MPF-A/B430 Motors:
Ø 19.94 ±0.05 (0.785 ±0.002)
Shaft Detail with Key
MPF-A/B4530, -A/B4540 Motors: MPF-A/B310, -A/B320, -A/B330 = 5 x 5 x 25 Key
Ø 24.94 ±0.05 (0.982 ±0.002) MPF-A/B430 = 6 x 6 x 25 Key
MPF-A/B540 Motors: MPF-A/B4530, -A/B4540 = 8 x 7 x 32 Key
GE
Ø 28.0 ±0.05 (1.102 ±0.002) MPF-A/B540 = 8 x 7 x 40 Key
MP-Series Food Grade Motor Dimensions (MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx)

Shaft, Pilot, and


Keyway Tolerances MPF-A/B3xx MPF-A/B4xx MPF-A/B45xx MPF-A/B540

Shaft Runout (T.I.R.) 0.035 (0.0014) 0.04 (0.0016) 0.04 (0.0016) 0.04 (0.0016)
Pilot Eccentricity (T.I.R.) 0.08 (0.0031) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
Max Face Runout (T.I.R.) 0.08 (0.0031) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
Keyway Depth (GE) 3.00…3.10 (0.118…0.122) 3.50…3.60 (0.138…0.142) 4.00…4.20 (0.158…0.165) 4.00…4.20 (0.158…0.165)
Keyway Width (F) 4.97…5.00 (0.196…0.197) 5.97…6.00 (0.235…0.236) 7.96…8.00 (0.314…0.315) 7.964…8.000 (0.3135…0.3150)

Publication GMC-SG001O-EN-P — March 2010


MP-Series Food Grade Motor Dimensions (MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx)
)

Motor AB AD HD T LA LD (1) LE (1) L (1) LB (1) L-LB (2) D M S (3) N P GE F


Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
MPF-
102.0 62.0 168.0 128.0
A/B310 (4.03) (2.45) (6.62) (5.04)
66.0 87.25 133.4 2.74 9.91 128.0 88.0 193.0 153.0 40.0 16.0 100.0 7.0 80.0 92.39 3.0 5.0
A/B320 (2.60) (3.43) (5.25) (0.11) (0.39) (5.03) (3.45) (7.62) (6.04) (1.57) (0.629) (3.94) (0.283) (3.15) (3.64) (0.118) (0.197)
153.0 113.0 219.0 179.0
A/B330 (6.03) (4.45) (8.62) (7.04)
67.7 90.9 142.0 2.74 10.16 150.0 110.0 215.0 175.0 40.0 19.0 115.0 10.0 95.0 102.1 3.5 6.0
A/B430

Publication GMC-SG001O-EN-P — March 2010


(2.66) (3.58) (5.59) (0.11) (0.40) (5.89) (4.31) (8.48) (6.90) (1.57) (0.748) (4.53) (0.401) (3.74) (4.02) (0.138) (0.236)

A/B4530 153.0 113.0 229.0 179.0


67.7 98.6 157.6 2.74 12.19 (6.02) (4.44) (9.0) (7.03) 50.0 24.0 130.0 10.0 110.0 118.1 4.0 8.0
(2.66) (3.88) (6.20) (0.11) (0.48) 178.0 138.0 254.0 204.0 (1.97) (0.945) (5.12) (0.401) (4.33) (4.65) (0.158) (0.315)
A/B4540 (7.02) (5.44) (10.0) (8.03)
71.2 136.4 209.0 3.12 13.97 202.0 162.0 287.0 227.0 60.0 28.0 165.0 12.0 130.0 145.3 4.0 8.0
A/B540 (2.80) (5.37) (8.23) (0.12) (0.55) (7.95) (6.38) (11.30) (8.92) (2.36) (1.102) (6.50) (0.481) (5.12) (5.72) (0.158) (0.315)
(1) If ordering an MPF-A/B310, MPF-A/B320, or MPF-A/B330 motor with brake, add 35 mm (1.38 in.) to dimensions L, LB, LD, and LE.
If ordering an MPF-A/B430 motor with brake, add 48 mm (1.89 in.) to dimensions L, LB, LD, and LE.
If ordering an MPF-A/B4530 or MPF-A/B4540 motor with brake, add 23 mm (0.90 in.) to dimensions L, LB, LD, and LE.
If ordering an MPF-A/B540 motor with brake, add 51 mm (2.0 in.) to dimensions L, LB, LD, and LE.

(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).


(3) Tolerance for this dimension is: MPF-A/B3xx, MPF-A/B4xx, or MPF-A/B45xx +0.36 mm (±0.007 in.) and MPF-A/B5xx +0.43 mm (±0.008 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Rotary Motion

53
Chapter 1
Chapter 1 Rotary Motion

MP-Series Food Grade Motor Load Force Ratings

Bulletin MPF motors are capable of operating with the maximum radial or maximum axial shaft loads
listed in the following tables. Radial loads listed are applied in the middle of the shaft extension. The
tables below represent an L10 bearing fatigue life of 20,000 hours. This 20,000-hour life does not account
for possible application-specific life reduction that may occur due to bearing grease contamination from
external sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPF-A/B310 78 (172) 62 (137) 49 (108) – 40 (88) – 36 (79)
MPF-A/B320 87 (192) 69 (152) 55 (121) – 45 (99) – 40 (88)
MPF-A/B330 – 74 (163) 59 (130) – 49 (108) – 43 (95)
MPF-A/B430 106 (234) 84 (185) 67 (148) – 55 (121) – 49 (108)
MPF-A/B4530 133 (293) 105 (232) 84 (185) 73 (161) – 66 (146) –
MPF-A/B4540 140 (309) 111 (245) 89 (196) 77 (170) – – –
MPF-A/B540 – 143 (316) 114 (251) 99 (219) – 90 (199) –

MP-Series Food Grade Motor Load Forces (MPF-xxxxx-xJ7xAB)


Radial load force applied at center of shaft extension.

Axial Load Force

Axial Load Force Ratings (Maximum Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPF-A/B310 30 (66) 23 (51) 16 (35) – 13 (29) – 11 (24)
MPF-A/B320 34 (75) 25 (55) 19 (42) – 15 (33) – 13 (29)
MPF-A/B330 – 27 (60) 20 (44) – 16 (35) – 13 (29)
MPF-A/B430 52 (115) 39 (86) 29 (64) – 22 (49) – 19 (42)
MPF-A/B4530 45 (99) 34 (75) 25 (55) 21 (46) – 19 (42) –
MPF-A/B4540 49 (108) 36 (79) 27 (60) 22 (49) – – –
MPF-A/B540 – 48 (107) 35 (79) 30 (66) – 26 (58) –

54 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

Axial Load Force Ratings (Zero Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPF-A/B310 49 (108) 36 (79) 27 (60) – 21 (46) – 18 (40)
MPF-A/B320 49 (108) 36 (79) 27 (60) – 21 (46) – 18 (40)
MPF-A/B330 – 36 (79) 27 (60) – 21 (46) – 18 (40)
MPF-A/B430 69 (152) 51 (112) 38 (84) – 30 (66) – 25 (55)
MPF-A/B4530 69 (152) 51 (112) 38 (84) 31 (68) – 28 (62) –
MPF-A/B4540 69 (152) 51 (112) 38 (84) 31 (68) – – –
MPF-A/B540 – 67 (149) 49 (109) 41 (92) – 36 (81) –

MP-Series Food Grade Motor Catalog Number


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP F - x xx xx x -x J 7 x B A
Factory Options
A = Standard
Mounting Flange
B = IEC Metric (oversized), Free Mounting Holes (Type FF)
Brake
2 = No Brake
4 = 24V DC Brake
Connectors
7 = Circular DIN-style Connector, Right Angle, 180° Rotatable
Enclosure/Shaft Key
J = IP66/IP67 Housing/Keyed shaft
Feedback
M = Multi-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
S = Single-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
Rated Speed (1)
F = 3000 rpm
H = 3500 rpm
K = 4000 rpm
P = 5000 rpm
Magnet Stack Length (1)
10 = 25.4 mm (1.0 in.)
20 = 50.8 mm (2.0 in.)
30 = 76.2 mm (3.0 in.)
40 = 101.6 mm (4.0 in.)
Frame Size
3 = 100 mm (3.94 in.)
4 = 115 mm (4.53 in.)
45 = 130 mm (5.12 in.)
5 = 165 mm (6.50 in.)
Voltage Class
A = 200V
B = 400V
Series Type
F = Food Grade Enclosure (including shaft seal)
Series
MP = Premium permanent magnet rotary servo motor

(1) Not all combinations are available. Only the configurations for rated speed and magnet stack length as listed in MP-Series Food Grade (230V) Performance Specifications
(page 50) and MP-Series Food Grade Motor (460V) Performance Specifications (page 51) are available.

Publication GMC-SG001O-EN-P — March 2010 55


Chapter 1 Rotary Motion

MP-Series Stainless Steel Motors


The MP-Series stainless-steel motors are specifically designed to
meet the unique needs of hygienic environments. With these
servo motors, the benefits of Kinetix Integrated Motion are
available to a greater range of applications, allowing the use of
servo motors even in high pressure, highly caustic washdown
environments. The MP-Series Stainless Steel motors extend the
wide range of Allen-Bradley servo motors into new applications
on food, beverage, brewing, dairy, pharmaceutical, and health
and beauty manufacturing equipment.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Stainless Steel Motor High Resolution Encoder Features


MP-Series Stainless Steel motors are available with high performance encoders with a choice of Single-turn
(-S) or Multi-turn (-M) high resolution feedback.

• Up to 2 million counts per revolution for smooth performance


• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns.

Circular DIN Connector/Cable Compatibility

MP-Series (Bulletin MPS) motors are equipped with threaded DIN connectors.

Threaded DIN
Power Connector Threaded (M4) Cable Plug

• 2090-XXNPMF-Sxx (standard) power cables


• 2090-CPWM4DF-16AFxx (continuous-flex) power-only cables
• MPS-A/B3xxx…MPS-A/B5xxx motors
• 2090-CPBM4DF-16AFxx (continuous-flex) power-with-brake cables
• Attach cable plug with 5…6 turns
• Receives only M4 cable plugs

Threaded (M4) Cable Plug

Threaded DIN • 2090-XXNFMF-Sxx (standard) feedback cables


Feedback Connector • 2090-CFBM4DF-CDAFxx (continuous-flex) feedback cables

56 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Stainless Steel Motor Options

MP-Series Stainless Steel motors are available with these options:

• 24V DC brake.
• Shaft seal kit (with slinger) is available for field replacement. Shaft seals are made of PTFE. Kits include
a lubricant to reduce wear.
• Positive Air Pressure accessory kit (catalog number MPS-AIR-PURGE) is mounted to the rear cover of
the motor to provide positive air pressure and further reduce the chance of contamination inside the
motor. No special tool is required for installation and removal.
Refer to the MP-Series Stainless Steel Servo Motor Installation Instructions, publication MP-IN005, for
more information.

Motor Shaft Seal Kit Combinations and Dimensions

Shaft Seal Dimensions Slinger Dimensions


Motor Series Shaft Seal Cat. No. Inside Outside Inside Outside
Width Width
Diameter Diameter Diameter Diameter
mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.) mm (in.)

MPS-A3xx and MPF-B3xx MPS-SST-A3B3 23.0 (0.90) 47.0 (1.85) 6.0 (0.24) 16.0 (0.63) 50.8 (2.0) 5.1 (0.20)

MPS-A45xx and MPF-B45xx MPS-SST-A45B45 31.0 (1.22) 62.0 (2.44) 7.0 (0.27) 24.0 (0.94) 63.5 (2.50) 5.2 (0.20)

MPS-B5xx MPS-SST-F165 36 (1.42) 72 (2.84) 8 (0.32) 28 (1.10) 82.6 (3.25) 5.1 (0.20)

Publication GMC-SG001O-EN-P — March 2010 57


Chapter 1 Rotary Motion

MP-Series Stainless Steel Motor Performance Specifications


MP-Series Stainless Steel Motor (230V) Performance Specifications

Continuous Peak Motor Rated Speed at Motor


Motor Max Speed Rotor Inertia (1) Motor Weight, approx. (1)
Stall Torque Stall Torque Output Rated Output
MPS- rpm kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
A330P 5000 3.6 (32) 11.1 (98) 1.3 5000 0.00012 (0.0010) 7.4 (16.2)
A4540F 3000 8.1 (72) 27.1 (240) 1.4 3000 0.00052 (0.0046) 13 (28.5)
(1) Refer to MP-Series Stainless Steel Motor Brake Specifications on page 56 for Brake Rotor Inertia.

System Combinations (230V)

For MP-Series Stainless Steel Motors and Refer to


Kinetix 300 (240V) drives page 507
Kinetix 2000 drives page 570
Kinetix 6000 (230V) drives page 550
Ultra3000/5000 (230V) drives page 627

MP-Series Stainless Steel Motor (460V) Performance Specifications

Continuous Peak Motor Rated Speed at Motor


Motor Max Speed Rotor Inertia (1) (2) Motor Weight, approx. (1)
Stall Torque Stall Torque Output Rated Output
MPS- rpm kg-m2 (lb-in-s2) kg (lb)
Nm (lb-in) Nm (lb-in) kW rpm
B330P 5000 3.6 (32) 11.1 (98) 1.3 5000 0.00012 (0.0010) 7.4 (16.2)
B4540F 3000 8.1 (72) 27.1 (240) 1.4 3000 0.00052 (0.0046) 13 (28.5)
B560F 3000 21.5 (190) 67.8 (600) 3.5 3000 0.00227 (0.0200) 30 (66)
(1) Refer to MP-Series Stainless Steel Motor Brake Specifications on page 58 for Brake Rotor Inertia.
(2) Rotor inertia may vary slightly depending on feedback.

System Combinations (460V)

For MP-Series Stainless Steel Motors and Refer to


Kinetix 300 (480V) drives page 508
Kinetix 6000 and Kinetix 6200/6500 (460V) drives page 551
Ultra3000/5000 (460V) drives page 628

MP-Series Stainless Steel Motor Brake Specifications


MP-Series Stainless Steel Motor Brake Specifications

Brake Response Time


Max Backlash Holding Coil Current Brake Rotor Brake Motor
Motor Engage (using external Inertia
(brake engaged) Torque at 24V DC Release Weight, approx.
MPS- arc suppression device)
arc minutes Nm (lb-in) A ms kg-m2 (lb-in-s2) kg (lb)
MOV ms Diode ms
A/B330 45 4.18 (37) 0.45…0.55 50 20 110 0.00013 (0.0011) 8.8 (19.3)
A/B4540 48 10.2 (90) 0.576…0.704 110 25 160 0.00052 (0.0046) 15.4 (34.0)
B560 25 28.3 (250) 1.05…1.28 70 50 250 0.00227 (0.0200) 32.2 (70.8)

58 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Stainless Steel Motor Dimensions


MP-Series Stainless Steel Motor Dimensions (MPS-A/B330, MPS-A/B4540, and MPS-B560)
Pilot Diameter Tolerances
S Diameter Holes on MPS-A/B330 Motors:
Dimensions are in mm (in.)
M Diameter Bolt Circle Ø 79.993…80.012 (3.1493…3.1501)
L MPS-A/B4540 Motors:
Ø 109.991…110.013 (4.3303…4.3312)
LB
P L-LB MPS-B560 Motors:
Ø 129.991…130.014 (5.1178…5.1187)
T
Slinger
E
HD
Shaft
D Diameter DB N
Removable
Plug for Optional
Air Pressurization Kit
See Detail A
3m
(9.8 Feedback Connector (3)
ft)

Power/Brake Connector 3
MPS-A/B330 faceplate is shown. MPS-A/B4540 and LE Bolt Circle Threaded Hole Shaft End Threaded Hole
MPS-B560 faceplate has additional screws evenly spaced. MPS-A/B330 Motors: MPS-A/B330 Motors:
Shaft Diameter Tolerances Thread - M6 x 1.0 Thread - M5 x 0.8-6H
Detail A Flush to Pilot Thread Depth - 7.0 (0.28)
MPS-A/B330 Motors: Thread Depth - 12.5 (0.49)
± 0.83 (0.032) MPS-A/B4540 Motors: MPS-A/B4540 Motors:
Ø 15.997…16.008 (0.6298…0.6301)
Thread - M8 x 1.25-6H Thread - M8 x 1.25-6H
MPS-A/B4540 Motors:
Thread Depth - 9.0 (0.35) Thread Depth - 19 (0.75)
MPS-A/B330 Motors: Ø 23.996…24.009 (0.9448…0.9451)
MPS-B560 Motors: MPS-B560 Motors:
Ø 16.891…16.896 (0.6650…0.6652) MPS-B560 Motors: Thread - M10 x 1.5-6H Thread - M10 x 1.5-6H
MPS-A/B4540 Motors: Ø 27.996…28.009 (1.1022…1.1027) Thread Depth - 11 (0.43) Thread Depth - 22 (0.87)
Ø 24.94 ±0.05 (0.982 ±0.002)
MPS-A/B560 Motors: Shaft, Pilot, and Keyway Tolerances MPS-A/B330 MPS-A/B4540 MPS-B560
Ø 29.92 ±0.05 (1.178 ±0.002) Shaft Detail with Key
Shaft Runout (T.I.R.) 0.035 (0.0014) 0.04 (0.0016) 0.04 (0.0016)
Pilot Eccentricity (T.I.R.) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
Optional Shaft Seal
(with slinger) GE Max Face Runout (T.I.R.) 0.08 (0.0031) 0.10 (0.0039) 0.10 (0.0039)
Refer to page 57 3.00…3.10 4.00…4.20 4.00…4.20
F Keyway Depth (GE)
for MP-Series (0.118…0.122) (0.158…0.165) (0.158…0.165)
Stainless Steel motor MPS-A/B330 = 5 x 5 x 25 Key
4.97…5.00 7.96…8.00 7.96…8.00
shaft seal kit information. MPS-A/B4540 = 8 x 7 x 32 Key Keyway Width (F) (0.196…0.197) (0.314…0.315) (0.314…0.315)
MPS-B560 = 8 x 7 x 40 Key

Motor HD T E LE (1) L (1) LB (1) D DB M S N P GE F


Series mm mm mm L-LB (2) mm mm mm mm mm mm mm mm
mm mm mm
MPS- (in.) (in.) (in.) mm (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
(in.) (in.) (in.)
135 2.87 32.1 162 230 190 40.0 16.0 50.8 100 7.0 80.0 112 3.0 5.0
A/B330 (5.31) (0.113) (1.26) (6.38) (9.05) (7.49) (1.57) (0.63) (2.0) (3.94) (0.28) (3.15) (4.41) (0.118) (0.197)

A/B4540 164 3.38 41.4 185 266 216 50.0 24.0 63.5 130 9.0 110 143.2 4.0 8.0
(6.46) (0.133) (1.63) (7.30) (10.45) (8.48) (1.97) (0.945) (2.50) (5.12) (0.35) (4.33) (5.64) (0.158) (0.315)
198 3.38 51.52 302 396 336 60.0 28.0 82.6 165 11.0 130 181 4.0 8.0
B560 (7.79) (0.13) (2.03) (11.90) (15.60) (13.24) (2.36) (1.10) (3.25) (6.49) (0.43) (5.12) (7.13) (0.158) (0.315)
(1) If ordering an MPS-A/B330 motor with brake, add 35 mm (1.38 in.) to dimensions L and LB, and 34 mm (1.34 in.) to dimension LE.
If ordering an MPS-A/B4540 motor with brake add 48.5 mm (1.91 in.) to dimensions L, LB, and LE.

(2) Tolerance for this dimension is ±0.7 mm (±0.028 in.).


(3) Specifications for the 3 m (9.8 ft) power and feedback cable leads are identical to those of the 2090-XXNPMF-xxSxx (power) and 2090-XXNFMF-Sxx (feedback) cables.
Refer to Cables beginning on page 376 for more information.

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 59


Chapter 1 Rotary Motion

MP-Series Stainless Steel Motor Load Force Ratings

Bulletin MPS motors are capable of operating with the maximum radial or maximum axial shaft loads
listed in the following tables. Radial loads listed are applied in the middle of the shaft extension. The
tables starting below represent an L10 bearing fatigue life of 20,000 hours. This 20,000-hour life does not
account for possible application-specific life reduction that may occur due to bearing grease contamination
from external sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPS-A/B330 – 74 (163) 59 (130) – 49 (108) – 43 (95)
MPS-A/B4540 140 (309) 111 (245) 89 (195) 77 (170) – – –
MPS-B560 – 154 (338) 122 (268) 106 (234) – – –

MP-Series Stainless Steel Motor Load Forces (MPS-xxxxx-xJ5xDA)

Radial load force applied at center of shaft extension.

Axial Load Force

Axial Load Force Ratings (Maximum Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No.
kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPS-A/B330 – 27 (59) 20 (44) – 16 (35) – 13 (29)
MPS-A/B4540 49 (107) 36 (80) 27 (59) 22 (49) – – –
MPS-B560 – 52 (115) 39 (85) 32 (71) – – –

Axial Load Force Ratings (Zero Radial Load)

500 rpm 1000 rpm 2000 rpm 3000 rpm 3500 rpm 4000 rpm 5000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPS-A/B330 – 36 (79) 27 (59) – 21 (46) – 18 (40)
MPS-A/B4540 69 (152) 51 (112) 38 (83) 31 (69) – – –
MPS-B560 – 68 (149) 50 (109) 42 (92) – – –

60 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

MP-Series Stainless Steel Motor Catalog Number

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP S - x xx xx x -x J 5 x D A
Factory Options
A = Standard
Mounting Flange
D = IEC Metric, Tapped Mounting Holes (Type FT)
Brake
2 = No Brake
4 = 24V DC Brake
Connectors (1)
5 = Cables with Circular DIN (threaded) Connector
Enclosure/Shaft Key/Shaft Seal
J = IP66/IP67/IP69K Housing/Shaft Key/Shaft Seal
Feedback
M = Multi-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
S = Single-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
Rated Speed (2)
F = 3000 rpm
P = 5000 rpm
Magnet Stack Length (2)
30 = 76.2 mm (3.0 in.)
40 = 101.6 mm (4.0 in.)
60 = 152.4 mm (6.0 in.)
Frame Size
3 = 100 mm (3.94 in.)
45 = 130 mm (5.12 in.)
5 = 165 mm (6.50 in.)
Voltage Class
A = 200V
B = 400V
Series Type
S = Stainless Steel
Series
MP = Premium permanent magnet rotary servo motor

(1) The motor has 3 m (9.8 ft) cables with nickel-plated connector extensions.

IMPORTANT The connectors are O-ring sealed, but not designed to withstand direct high-pressure washdown with
aggressive cleaning compounds. The 3 m (9.8 ft) cables are provided so the connectors can be
positioned in an area away from direct exposure to the cleaning process, such as within
washdown-rated conduit or junction boxes.

(2) Not all combinations are available. Only the configurations for rated speed and magnet stack length as listed in MP-Series Stainless Steel Motor Performance
Specifications (page 58) and MP-Series Stainless Steel Motor (460V) Performance Specifications (page 58) are available.

Publication GMC-SG001O-EN-P — March 2010 61


Chapter 1 Rotary Motion

RDD-Series Direct Drive Servo Motors


The RDD-Series (Bulletin RDB) direct-drive servo motor design
provides direct-coupling to the load, thus improving system
performance and efficiency by eliminating the need for
inefficient mechanical power transmission devices, such as
gearboxes, timing belts and pulleys. The initial RDD-Series
offering incorporates a bearingless housed configuration
designed for applications where the load is already supported
by its own bearings.

For drive compatibility, refer to Servo Drives on page 14.

RDD-Series Direct-drive Motor High-resolution Encoder Features

RDD-Series direct drive motors are available with high performance encoders with a choice of Single-turn
(-3) or Multi-turn (-7) high-resolution feedback.

• Up to 4 million counts per revolution (-3 and -7) for smooth performance.
• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns. The
electromechanical design does not require a battery.

Use the 2090-K6CK-KENDAT feedback module (Kinetix 6000 drives) and 2090-K7CK-KENDAT feedback
module (Kinetix 7000 drives) for wiring motor feedback connections. The Kinetix 6200 and Kinetix 6500
drives require the 2090-K6CK-D15M low-profile connector kit.

Circular DIN Connector/Cable Compatibility


RDD-Series motors are equipped with SpeedTec-ready DIN connectors.

O-ring SpeedTec (M7) Cable Plug


SpeedTec-ready
DIN Connectors

• RDB-Bxxx motors • 2090-CFBM7DF-CDAFxx (continuous-flex) feedback cables


• Receives M4 and M7 cable plugs • 2090-CPWM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power-only Cables
(remove the O-ring for M7) • 2090-CPBM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power/Brake Cables
• Attach M7 cable plug with one-quarter turn
Threaded (M4) Cable Plug
• Attach M4 cable plug with 5…6 turn

• 2090-XXNFMF-Sxx (standard) feedback cables


• 2090-XXNPMF-Sxx (standard) power cables

62 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

RDD-Series Direct Drive Motor Performance Specifications


Speed at
Continuous Peak Motor Rated Rotor Inertia Motor Weight,
Motor Base Speed Max Speed Motor Rated
Stall Torque Stall Torque Output approx.
RDB- rpm rpm Nm (lb-in) Nm (lb-in) kW Output kg-m2 (lb-in-s2) kg (lb)
rpm
B21519 750 1235 3.64 1235
32.7 (289) 86.5 (766) 0.0094 (0.083) 19.1 (42)
B2151C 1500 2125 5.23 2125
B21529 750 1035 4.33 1035
45.4 (402) 116 (1027) 0.0126 (0.112) 24.5 (54)
B2152C 1500 2125 6.41 2125
B21539 750 1250 5.34 1250
53.7 (475) 143 (1266) 0.0157 (0.139) 29.5 (65)
B2153C 1500 2250 5.87 1772
B29014 200 450 1.97 391
B29016 375 785 49.2 (435) 110 (974) 3.18 729 0.028 (0.25) 28.6 (63)
B29019 750 1500 3.63 1128
B29024 200 435 3.33 413
B29026 375 885 98.0 (867) 214 (1894) 0.047 (0.42) 42.7 (94)
4.05 632
B29029 750 1200
B29034 200 500 5.16 493
140 (1239) 318 (2815)
B29036 375 750 5.49 646 0.066 (0.58) 55.4 (122)
B29039 750 1000 122 (1080) 318 (2815) 4.41 578
B41014 200 385 5.20 360
B41016 375 700 183 (1620) 340 (3009) 0.123 (1.09) 67.6 (149)
4.83 440
B41018 625 700
B41024 200 365 332 (2938)
690 (6107) 7.29 350 0.225 (1.99) 108 (238)
B41026 375 600 308 (2726)
B41035 250 490 426 (3770) 1050 (9293) 8.69 361 0.302 (2.67) 136 (300)

System Combinations (460V)

For RDD-Series Direct Drive Motors and Refer to


Kinetix 6000 and Kinetix 6200/6500 (460V) drives page 553
Kinetix 7000 drives page 593

Publication GMC-SG001O-EN-P — March 2010 63


64
Chapter 1

P Dimensions are in mm (in.) S Diameter Holes on


104.4 M Diameter Bolt Circle
T
(4.11) Pilot Diameter

HD

N
Rotary Motion

AD

M23 Feedback M23 Power LA Power Feedback


Connector Connector
Connector Connector
73.1 LE
(2.88) LD Pilot Diameter (N) Tolerance
HD AD
RDD-Series Direct Drive Motor Dimensions

Ø 163.989…164.014
LB
(6.4563…6.4572)
RDD-Series Direct Drive Motor Dimensions (RDB-B215xx)

M23 Feedback
Connector M40 Power Pilot Diameter (NB) Tolerance
Connector Ø 164.040…164.090
81.9 Shaft Diameter (D) Tolerance (6.4583…6.4602)
(3.22) Ø 70.985…71.000
(2.7947…2.7953) Machine Mounting Dimensions
Shaft Diameter (DB) Tolerance EB
Ø 71.985…72.000
(2.8340…2.8346)

E
NB
Shaft and Pilot
RDB-B215xx
Tolerances
Shaft Runout (T.I.R.) 0.13 (0.005)
Pilot Concentricity (T.I.R.) 0.10 (0.004)
Mounting Surface 0.10 (0.004)
Perpendicularity D DB

TB

Publication GMC-SG001O-EN-P — March 2010


RDD-Series Direct Drive Motor Dimensions (RDB-B215xx)
)

Motor AD (1) HD (1) T LA LD LE LB (2) D DB E (3) EB (4) TB M S (5) N NB P


Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
RDB-
166 124 226 49.0 104
B2151 (6.52) (4.90) (8.90) (1.93) (4.09)
136.7 230.9 5.0 14.0 200 158 260 71.0 72.0 83.0 138 5.5 215 13.50 164 164 189
B2152 (5.38) (9.09) (0.197) (0.55) (7.86) (6.24) (10.24) (2.795) (2.834) (3.27) (5.43) (0.22) (8.465) (0.5315) (6.456) (6.459) (7.44)
234 192 294 117 172
B2153 (9.20) (7.58) (11.58) (4.61) (6.77)
(1) Dimension is for motor with M23 power connector. For motor with M40 power connector, add 18.6 (0.73 in.).

Publication GMC-SG001O-EN-P — March 2010


(2) Tolerance for this dimension is ±0.52 mm (±0.02 in.).
(3) Tolerance for this dimension is ±0.40 mm (±0.015 in.).
(4) Tolerance for this dimension is ±1.50 mm (±0.06 in.) static, ±0.13 mm (±0.005 in.) dynamic.
(5) Tolerance for this dimension is +0.430, -0.000 mm (+0.0169, -0.0000 in.).

Power Connectors on RDB-B215xx


RDD-Series Motors
RDB-B21519,
RDB-B21529,
M23 Power Connector RDB-B2151C,
RDB-B21539,
RDB-B2152C

M40 Power Connector RDB-B2153C

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Rotary Motion

65
Chapter 1
66
Dimensions are in mm (in.) Machine Mounting Dimensions
Chapter 1

EB
Pilot Diameter E T
Shaft, Pilot, and G
RDB-B290xx RDB-B410xx
Keyway Tolerances
GD
Shaft Runout (T.I.R.) 0.038 (0.0015)
Pilot Concentricity (T.I.R.) 0.05 (0.002)
Rotary Motion

Mounting Surface 0.05 (0.002)


Perpendicularity N D

Keyway Depth (G) 24.80…24.99 29.80…29.99 F


(0.976…0.984) (1.173…1.181) Key Supplied
Shaft Key Detail With Motor DB
Keyway Depth (GD) 7.90…8.00
(0.311…0.315) LA
LD
Keyway Width (F) 11.957…12.000 LE
(0.4707…0.4724) Shaft Diameter (D) Tolerance Pilot Diameter Tolerance
LB RDB-B290xx Motors: RDB-B290xx Motors:
Ø 59.988…59.999 (2.3617…2.3622) Ø 232.92…232.96 (9.170…9.172)
RDB-B290xx and RDB-B410xx motors have RDB-B410xx Motors: RDB-B410xx Motors:
either M23 or M40 power connectors, with Ø 69.988…69.999 (2.7554…2.7559) Ø 333.94…333.98 (13.147…13.149)
no significant difference in dimensions.
Shaft Diameter (DB) Tolerance
M40 Power RDB-B290xx Motors:
Connector Ø 69.988…69.999 (2.7554…2.7559)
M23 Feedback P
Connectors RDB-B410xx Motors:
M23 Power Ø 79.988…79.999 (3.1491…3.1496)
Connector
RDD-Series Direct Drive Motor Dimensions (RDB-B290xx and RDB-B410xx)

AD

HD

R
S Diameter Holes on
M Diameter Bolt Circle

Publication GMC-SG001O-EN-P — March 2010


RDD-Series Direct Drive Motor Dimensions (RDB-B290xx and RDB-B410xx)
)

Motor AD HD T LA (1) LD LE LB (2) D DB E (3) EB (4) M S N P (5) G GD F


Series mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
RDB-
86.5 136 201 43.94 88.92
B2901 (3.40) (5.34) (7.92) (1.730) (3.540)
182.3 305.9 13.5 22.2 136 185 251 59.9 69.9 88.14 134.11 290 14.0 232.9 245.9 24.99 8.00 12.0
B2902 (7.18) (12.05) (0.53) (0.88) (5.36) (7.30) (9.90) (2.362) (2.755) (3.470) (5.280) (11.417) (0.551) (9.17) (9.68) (0.984) (0.315) (0.472)
186 235 301 124.7 170.69
B2903 (7.31) (9.25) (11.83) (4.910) (6.720)
105 164 230 40.39 114.05
B4101

Publication GMC-SG001O-EN-P — March 2010


(4.14) (6.46) (9.05) (1.590) (4.490)
256.3 432.1 17.8 25.4 174 233 300 69.9 79.9 83.82 167.89 410 17.5 333.9 350.0 29.99 8.00 12.0
B4102 (10.09) (17.01) (0.70) (1.00) (6.86) (9.18) (11.77) (2.755) (3.149) (3.300) (6.610) (16.142) (0.689) (13.14) (13.78) (1.181) (0.315) (0.472)
243 302 368 118.62 253.49
B4103 (9.58) (11.90) (14.49) (4.670) (9.980)
(1) Tolerance for this dimension is ±2.15 mm (±0.085 in.).
(2) Tolerance for this dimension is ±2.30 mm (±0.09 in.).
(3) Tolerance for this dimension is ±0.13 mm (±0.005 in.).
(4) Tolerance for this dimension is ±1.50 mm (±0.060 in.) static, ±0.05 mm (±0.002 in.) dynamic.
(5) Tolerance for this dimension is ±1.52 mm (±0.06 in.).

Power Connectors on RDB-B290xx RDB-B410xx


RDD-Series Motors
RDB-B29014,
RDB-B29016,
RDB-B29024,
M23 Power Connector N/A
RDB-B29019,
RDB-B29034,
RDB-B29026

RDB-B29036,
M40 Power Connector RDB-B29029, RDB-B410xx
RDB-B29039
Rotary Motion

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.

67
Chapter 1
Chapter 1 Rotary Motion

RDD-Series Direct Drive Servo Motor Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

RD B - B xxx x x - x B 7 2 AA

Factory Options
AA = Standard
Brake
2 = No brake
Connectors
7 = Circular DIN (SpeedTec) connector, right angle, 180° rotatable
Enclosure/Shaft
B = IP65 housing/blind bore
Feedback
7 = Multi-turn, 2048 sin/cos, absolute encoder (EnDat protocol)
3 = Single-turn, 2048 sin/cos, absolute encoder (EnDat protocol)
Base Speed @ 440V (1)
4 = 200 rpm
5 = 250
6 = 375 rpm
8 = 625
9 = 750 rpm
C = 1500 rpm
Magnet Stacks (1)
1 = 1 stack
2 = 2 stacks
3 = 3 stacks
4 = 4 stacks
Frame Size - Bolt Circle Diameter (BCD)
215 = 215 mm
290 = 290 mm
410 = 410 mm
Voltage Class
B = 400V
Housing Type
B = Bearingless housing
Series
RD = Rotary direct drive servo motor

(1) Not all combinations are available. Only the configurations for rated speed and magnet stacks as listed in RDD-Series Direct Drive Motor Performance Specifications on
page 63 are available.

68 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

HPK-Series Asynchronous Servo Motors


The HPK-Series Asynchronous Servo Motors employ proven
induction motor technology optimized for servo system
performance. These high horsepower motors offer exceptional
performance for rapid acceleration and deceleration. Team these
AC motors with the Kinetix 7000 high power servo drives to
extend the range of Kinetix Integrated Motion solutions up to
150 kW.

For drive compatibility, refer to Servo Drives on page 14.

HPK-Series Asynchronous Servo Motor Encoder Features

HPK-Series motors are available with high performance encoders with a choice of Single-turn (-S) or
Multi-turn (-M) high-resolution feedback.

• Up to 2 million counts per revolution for smooth performance.


• Single-turn encoder provides high-resolution absolute position feedback within one turn.
• Multi-turn encoder provides high-resolution absolute position feedback within 4096 turns.

Circular DIN Connector/Cable Compatibility

HPK-Series motors are equipped with threaded DIN connectors.

Threaded (M4) Cable Plug


Threaded DIN
Connectors

• HPK-B/Exxxx motors • 2090-XXNFMF-Sxx (standard) feedback cables


• Attach cable plug with 5…6 turns • 2090-CFBM4DF-CDAFxx (continuous-flex) feedback cables
• Receives only M4 cable plugs

HPK-Series Asynchronous Servo Motor Options


• Multiple junction box mounting locations (F1, F2, and F3)
• Holding brake, 380V…460V AC
• 460V and 400V windings
• Encoder kit (catalog number HPK-xxxxxx-ENC-xx) available for field
replacement. Kits are pre-programmed for a specific motor catalog
number. Kit includes cable and DIN connector.

Publication GMC-SG001O-EN-P — March 2010 69


Chapter 1 Rotary Motion

HPK-Series Asynchronous Servo Motor Performance Specifications


HPK-Series Asynchronous Servo Motor (460V) Performance Specifications

Base Continuous Peak Motor Rated Output at


Motor Rotor Inertia (1) Motor Weight, approx.
Speed Stall Torque Stall Torque Base Speed
HPK- kg-m2 (lb-in-s2) kg (lb)
rpm Nm (lb-in) Nm (lb-in) kW (Hp)
B1307C 112 (991) 260 (2301) 17.1 (22.9) 0.081 (0.7168) 135 (297)
B1308C 141 (1247) 262 (2319) 21.6 (28.9) 0.098 (0.8673) 152 (335)
B1310C 155 (1372) 325 (2876) 23.8 (31.9) 0.111 (0.9823) 166 (366)
B1613C 271 (2398) 541.9 (4796) 41.7 (55.9) 0.206 (1.8231) 275 (606)
1500
B1815C 360 (3186) 850 (7523) 55.9 (74.9) 0.468 (4.1418) 474 (1045)
B2010C 482 (4266) 970 (8585) 75.0 (100.5) 0.885 (7.8322) 531 (1170)
B2212C 714 (6319) 1356 (12,000) 112 (150) 1.900 (16.829) 1095 (2414)
B2510C 955 (8452) 1927 (17,054) 150 (200) 3.070 (27.192) 1005 (2216)
B1307E 96 (849) 165 (1460) 29.8 (39.9) 0.081 (0.7168) 135 (297)
B1308E 115 (1018) 230 (2035) 35.7 (47.8) 0.098 (0.8673) 152 (335)
B1609E 156 (1381) 270 (2390) 48.4 (64.8) 0.147 (1.3009) 231 (469)
3000
B1611E 183 (1619) 400 (3540) 57.0 (76.4) 0.177 (1.5664) 244 (538)
B1613E 237 (2097) 459 (4062) 73.7 (98.8) 0.206 (1.8231) 275 (606)
B2010E 295 (2610) 500 (4425) 92.0 (125) 0.885 (7.8322) 351 (1170)
(1) Rotor inertia may vary slightly depending on feedback.

HPK-Series Asynchronous Servo Motor (400V) Performance Specifications

Base Continuous Peak Motor Rated Output at


Motor Rotor Inertia (1) Motor Weight, approx.
Speed Stall Torque Stall Torque Base Speed
HPK- kg-m2 (lb-in-s2) kg (lb)
rpm Nm (lb-in) Nm (lb-in) kW (Hp)
E1307C 112 (991) 263 (2327) 17.1 (22.9) 0.081 (0.7168) 135 (297)
E1310C 155 (1372) 380 (3363) 23.8 (32.4) 0.111 (0.9823) 166 (366)
E1613C 1500 271 (2398) 625 (5531) 41.7 (55.9) 0.206 (1.8231) 275 (606)
E1815C 360 (3186) 840 (7434) 55.9 (74.9) 0.468 (4.1418) 474 (1045)
E2010C 482 (4266) 870 (7700) 75.0 (100.5) 0.885 (7.8322) 531 (1170)
E1307E 96.0 (849) 202 (1788) 29.8 (39.9) 0.081 (0.7168) 135 (297)
E1308E 107 (947) 200 (1770) 33.2 (45.0) 0.098 (0.8673) 152 (335)
E1609E 3000 156 (1381) 359 (3176) 48.4 (64.9) 0.147 (1.3009) 213 (469)
E1611E 183 (1619) 430 (3805) 57.0 (76.4) 0.177 (1.5664) 244 (538)
E1613E 237 (2097) 430 (3805) 73.7 (98.8) 0.206 (1.8231) 275 (606)
(1) Rotor inertia may vary slightly depending on feedback.

System Combinations

For HPK-Series Motors and Refer to


Kinetix 7000 drives page 577

70 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

HPK-Series Asynchronous Servo Motor Brake Specifications

Motor Cat. No. Holding Torque Motor Cat. No. Holding Torque
HPK- Nm (lb-in) HPK- Nm (lb-in)
B/E1307C B/E1307E
B/E1308C B/E1308E
20 (177)
B/E1310C B/E1609E 20 (177)
B/E1613C B/E1611E
B/E1815C B/E1613E
48 (425)
B/E2010C B/E2010E 48 (425)
B2212C 102 (903)

HPK-Series Asynchronous Servo Motor Dimensions


HPK-Series Motor (non-brake) Dimensions (HPK-B/E13xx and HPK-B/E16xx)

EA L
Dimensions are in mm (in.)
Junction box rotates in 90° increments
and is shown in F3 mount (top) location.
Encoder S Diameter Holes on
Connector LA M Diameter Bolt Circle

T HB
P

HD
Airflow
Clearance N HC
Required BD BE
H

AA AA K
B C E
B1 A
B2
BA BB BC C1 AB

AC

Shaft Diameter Tolerances Pilot Diameter Tolerances


HPK-B/E1307, 1308, 1310 HPK-B/E1307, 1308, 1310
Ø 48.003…48.016 (1.8899…1.8904) Ø 249.99…250.02 (9.842…9.844)
HPK-B/E1609, 1611, 1613 HPK-B/E1609, 1611, 1613
Ø 55.011…55.030 (2.1658…2.1665) Ø 299.99…300.02 (11.809…11.811)

Shaft, Pilot, and


Shaft Detail with Key HPK-B/E13xx HPK-B/E16xx
Keyway Tolerances
Key F Shaft Runout (T.I.R.) 0.06 (0.002) 0.06 (0.002)
Max Face Runout (T.I.R.) 0.13 (0.005) 0.13 (0.005)
D
Keyway Depth (GA) 51.30…51.9 58.67…58.92
(2.02…2.04) (2.31…2.32)
G GA
Keyway Depth (G) 42.42…42.92 48.50…49.00
HPK-B/E1307, 1308, 1310 = 14 x 9 x 80 Key (1.67…1.69) (1.91…1.93)
HPK-B/E1609, 1611, 1613 = 16 x 10 x 90 Key
Keyway Width (F) 13.94…13.99 15.95…16.00
(0.549…0.551) (0.628…0.630)

Publication GMC-SG001O-EN-P — March 2010 71


Chapter 1 Rotary Motion

HPK-Series Motor (non-brake) Dimensions (HPK-B/E13xx and HPK-B/E16xx)

Motor H HC HD HB L EA LA T P M S (1) N D G GA F
Series mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
HPK-B/E (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
806
1307 (31.7)
132 262 366 53.0 845 52.0 17.0 5.0 350 300 18.5 250 48.0 42.4 51.3 13.9
1308 (5.20) (10.3) (14.4) (2.09) (33.2) (2.05) (0.67) (0.20) (13.7) (11.8) (0.73) (9.84) (1.89) (1.67) (2.02) (0.55)
876
1310 (34.4)
444 886
1609 (17.4) (34.8)
160 316 62.0 937 52.0 21.0 5.0 400 350 18.5 300 55.0 48.5 58.7 16.0
1611 (6.30) (12.4) 450 (2.44) (36.8) (2.05) (0.83) (0.20) (15.7) (13.7) (0.73) (11.8) (2.16) (1.91) (2.31) (0.63)
(17.7) 987
1613 (38.8)
(1) Tolerance for this dimension is +0.52, -0.0 mm (+0.02, -0.0 in.).

Motor K A AA AB AC B B1 B2 BA BB BC C C1 E BD BE
Series mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
HPK-B/E (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
333 365 390 187 300
1307 (13.1) (14.3) (15.3) (7.36) (11.8)
12.0 216 108 260 279 371 403 428 154 226 95.0 89.0 57.0 110 91.0 338
1308 (0.47) (8.50) (4.25) (10.2) (10.9) (14.6) (15.8) (16.8) (6.06) (8.90) (3.74) (3.50) (2.24) (4.33) (3.58) (13.3)
403 435 462 257 369
1310 (15.8) (17.1) (18.1) (10.1) (14.5)
414 452 225 321
1609 N/A (16.3) (17.8) (8.86) 130 (12.6)
14.0 254 127 313 332 464 502 170 276 95.0 108 82.0 110 (5.12) 372
1611 (0.55) (10.0) (5.0) (12.3) (13.0) N/A (18.2) (19.7) (6.69) (10.8) (3.74) (4.25) (3.23) (4.33) (14.6)
515 548 327 125 423
1613 N/A (20.2) (21.5) (12.8) (4.92) (16.6)

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

72 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

HPK-Series Motor (brake) Dimensions (HPK-B/E13xx and HPK-B/E16xx)


Dimensions are in mm (in.)

L AD

LD AE

12.5 mm (0.5 in.)


Conduit
S Diameter Holes on
M Diameter Bolt Circle
HD
AF

Encoder
Connector

J1
Airflow
Clearance J2
Required BE

Junction box rotates in 90° increments


and is shown in F1 mount (left side) location,
motor is also available in F2 mount (right side) location.

HPK-Series Motor (brake) Dimensions (HPK-B/E13xx and HPK-B/E16xx)

Motor L LD BE AD AE AF HD J1 J2
Series mm mm mm mm mm mm mm mm mm
HPK-B/E (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
888 298
1307 (34.9) (11.7)
926 336 336 247 236 195 588 190 196
1308 (36.4) (13.2) (13.2) (9.72) (9.29) (7.68) (23.1) (7.48) (7.72)
957 368
1310 (37.7) (14.5)
967 328
1609 (38.0) (12.9)
1018 332 379 285 236 225 670 224 228
1611 (40.1) (13.0) (14.9) (11.2) (9.29) (8.86) (26.3) (8.82) (8.98)
1069 430
1613 (42.1) (16.9)

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

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Chapter 1 Rotary Motion

HPK-Series Motor (non-brake) Dimensions (HPK-B/E1815)

52.0 1116
(2.05) (43.9) Dimensions are in mm (in.)
Junction box rotates in 90° increments
and is shown in F3 mount (top) location. 16.0 350 16.0
(0.63) (13.8) (0.63)

Encoder
Connector
69.0
(2.72)

514
476 (20.2)
Airflow (18.7)
Clearance
Required
180
(7.09)
15.0
(0.59)
622 133 140 70 Ø 15.0
(24.5) (5.24) (5.51) (2.76) (0.59)
670 279
(26.4) (10.9)
174 420 65.0
(6.85) (16.5) (2.56) 350
(13.8)
Shaft Detail with Key
Shaft, Pilot, and
Keyway Tolerances HPK-B/E1815
20 x 12 x 110 Key 19.9
(0.78) Shaft Runout (T.I.R.) 0.06 (0.002)
Ø 70.0 Max Face Runout (T.I.R.) 0.13 (0.005)
(2.76)
Keyway Depth 73.90…74.50 (2.91…2.93)
Shaft Diameter Tolerances 62.5 74.5 Keyway Depth 62.00…62.50 (2.44…2.46)
HPK-B/E1815 (2.4) (2.9)
Ø 70.007…70.033 (2.7562…2.7572) Keyway Width 19.94…19.99 (0.785…0.787)

HPK-Series Motor (brake) Dimensions (HPK-B/E1815)

310
Dimensions are in mm (in.) (12.2)
250
1167 (9.84)
(45.9) 229
330
(9.02)
12.5 mm (0.5 in.) (13.0)
Conduit

Encoder
683
Connector
(26.9)

224
Airflow (8.82) 228
Clearance (8.98)
Required 472
(18.6)
87.0
(3.43)
Junction box rotates in 90° increments 395
and is shown in F1 mount (left side) location. (15.5)
Motor is also available in F2 mount (right side) location.

74 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

HPK-Series Motor (non-brake) Dimensions (HPK-B/E2010)


52.0 1153 489
(2.05) Junction box rotates in 90° increments (45.4) (19.2)
and is shown in F3 mount (top) location. 403
(15.9)

366 Dimensions are in mm (in.)


Encoder (14.4) 366
Connector (14.4) 69.0
(2.72)

691
450
(27.2)
(17.7)
Airflow
Clearance
Required
200
(7.87)
19.0
(0.73)
654 146 170 Ø 19.0
(25.7) 318
(5.75) (6.69) (0.75)
(12.5)
705
397
(27.7)
(15.6)
203 420 82.0
(8.0) (16.5) (3.23)
Shaft, Pilot, and
Shaft Detail with Key Keyway Tolerances HPK-B/E2010
22 x 14 x 140 Key 22.0 Shaft Runout (T.I.R.) 0.06 (0.002)
(0.86)
Ø 80.0 Max Face Runout (T.I.R.) 0.13 (0.005)
(3.15) Keyway Depth 84.50…85.10 (3.33…3.35)
Shaft Diameter Tolerances 85.0 Keyway Depth 70.60…71.10 (2.78…2.80)
71.0
HPK-B/E2010 (2.8) (3.3) Keyway Width 21.95…22.00 (0.864…0.866)
Ø 80.010…80.028 (3.1500…3.1507)

HPK-Series Motor (brake) Dimensions (HPK-B/E2010)


484
1245 (19.0)
(49.0) 360
330
(14.2)
12.5 mm (0.5 in.) (13.0)
Conduit

Dimensions are in mm (in.) 725


(28.5)
Encoder
Connector

244
447 (9.61)
Airflow (17.6)
Clearance
Required

161
435
Junction box rotates in 90° increments (6.34) (17.1)
and is shown in F1 mount (left side) location.
Motor is also available in F2 mount (right side) location.

Publication GMC-SG001O-EN-P — March 2010 75


Chapter 1 Rotary Motion

HPK-Series Motor (non-brake) Dimensions (HPK-B2212)


526
Dimensions are in mm (in.) (20.7)
1532 476
(60.3) (18.7)
Junction box rotates in 90° increments
Encoder and is shown in F3 mount (top) location.
Connector 71.0
254 (2.8)
(10.0)

Airflow 738
Clearance 447 (29.0)
Required (17.6)

588
225
(23.1)
(8.8)
140 23.0
806 (5.50) (0.91) 86.0
(3.40) Ø 19.0
(31.7) 156
356 (0.75)
864 (6.13)
(34.0) (14.0)
254 95.0 445
(10.0) (3.75) (17.5)

Shaft Detail with Key Shaft, Pilot, and


Keyway Tolerances HPK-B2212
18 x 11 x 110 Key 18.0
Shaft Runout (T.I.R.) 0.06 (0.002)
(0.70)
Ø 60.0 Max Face Runout (T.I.R.) 0.13 (0.005)
(2.36)
Keyway Depth 63.08…64.08 (2.48…2.59)
Shaft Diameter Tolerances 53.0 64.0 Keyway Depth 52.57…53.08 (2.07…2.09)
HPK-B2212 (2.0) (2.5)
Ø 60.010…60.030 (2.3626…2.3634) Keyway Width 21.95…22.00 (0.864…0.866)

HPK-Series Motor (brake) Dimensions (HPK-B2212)


1372 521
(54.0) (20.5)
383 396
(15.0) (15.6)

Dimensions are in mm (in.)


816
(32.1)
Encoder
Connector

585 244
Airflow (23.0) (9.61)
Clearance
Required

161
(6.35) 445
Junction box rotates in 90° increments
(17.5)
and is shown in F1 mount (left side) location.
Motor is also available in F2 mount (right side) location.

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters.
Dimensions without tolerances are for reference.

76 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

HPK-Series Asynchronous Servo Motor Load Force Ratings

HPK-Series motors are capable of operating with the maximum radial or maximum axial shaft loads listed
in the following tables. Radial loads listed are applied in the middle of the shaft extension. The tables
starting below represent an L10 bearing fatigue life of 10,000 hours. This 10,000-hour life does not account
for possible application-specific life reduction that may occur due to bearing grease contamination from
external sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings (Zero Axial Load)

850 rpm 1150 rpm 1750 rpm 2500 rpm


Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb)
HPK-B/E1307 320 (704) 290 (638) 250 (550) 220 (485)
HPK-B/E1308 320 (704) 290 (638) 250 (550) 220 (485)
HPK-B/E1310 320 (704) 290 (638) 250 (550) 220 (485)
HPK-B/E1609 500 (1100) 450 (990) 390 (858) 350 (770)
HPK-B/E1611 500 (1100) 450 (990) 390 (858) 350 (770)
HPK-B/E1613 500 (1100) 450 (990) 390 (858) 350 (770)
HPK-B/E1815 530 (1166) 530 (1166) 530 (1166) 450 (990)
HPK-B/E2010 660 (1452) 660 (1452) 660 (1452) 580 (1276)
HPK-B2212
730 (1609) 690 (1521) 600 (1323) 530 (1168)
HPK-B2510

HPK-Series Motor Load Forces (HPK-xxxxxx-xxxxxAA)

Radial load force applied at center of shaft extension

Axial load force

Axial Load Force Ratings (Zero Radial Load)

850 rpm 1150 rpm 1750 rpm 2500 rpm


Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb)
HPK-B/E1307 260 (572) 240 (528) 210 (462) 180 (396)
HPK-B/E1308 260 (572) 240 (528) 210 (462) 180 (396)
HPK-B/E1310 260 (572) 240 (528) 210 (462) 180 (396)
HPK-B/E1609 360 (796) 330 (726) 290 (638) 250 (550)
HPK-B/E1611 360 (796) 330 (726) 290 (638) 250 (550)
HPK-B/E1613 360 (796) 330 (726) 290 (638) 250 (550)
HPK-B/E1815 440 (970) 380 (838) 310 (682) 260 (572)
HPK-B/E2010 530 (1166) 460 (1012) 370 (814) 310 (682)
HPK-B2212
800 (1764) 730 (1609) 630 (1389) 560 (1235)
HPK-B2510

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Chapter 1 Rotary Motion

HPK-Series Asynchronous Servo Motor Catalog Number

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.

HPK - x xxxx x -x x x x x A

Factory Options
A = Standard
Mounting Type/Shaft Key
A = IEC Metric, Free Mounting Holes (Type FF), Foot Mount and Flange Mount/Keyed Shaft (1)
B = IEC Metric, Free Mounting Holes (Type FF), Foot Mount Only/Keyed Shaft (2)
Brake
2 = No Brake
4 = Holding Brake 380…460V AC
Connections
4 = Feedback - Right Angle, 180° Rotatable
Power - Junction Box
Blower/Junction Box Location
A = Inline Blower, F3 Junction Box (no brake only)
B = Top-mounted Blower, F1 Junction Box (brake only)
C = Top-mounted Blower, F2 Junction Box (brake only)
Feedback
M = Multi-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
S = Single-turn, 1024 sin/cos, absolute encoder (Hiperface protocol)
Base Speed (3)
C = 1500 rpm
E = 3000 rpm
Frame Size (3)
1307 1609 1815 2510
1308 1611 2010
1310 1613 2212
Voltage Class
B = 460V
E = 400V
Series
HPK = HPK-Series asynchronous servo motors

(1) Applies to HPK-B/E13xx and HPK-B/E16xx motors only.


(2) Applies to HPK-B/E18xx, HPK-B/E20xx, HPK-B22xx, and HPK-B25xx motors only.

(3) Not all combinations are available. Only the configurations for base speed and frame size as listed in HPK-Series Asynchronous Servo Motor (460V) Performance
Specifications (page 70) and HPK-Series Asynchronous Servo Motor (400V) Performance Specifications (page 70) are available.

78 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

TL-Series Motors
The TL-Series motors are low-inertia high-performance servo motors featuring metric and NEMA frame
sizes. They combine a compact size with a high torque density afforded by their superior stator design.
The result is a package that provides substantial power in a small footprint.

TL-Series (Bulletin TLY) Motors

The TL-Series (Bulletin TLY) motors are equipped with circular


plastic connectors and when used with the Kinetix 2000,
Kinetix 6000, or Ultra3000 drives, the TL-Series (Bulletin TLY)
motors are able to offer the benefits of Kinetix Integrated
Motion.

For drive compatibility, refer to Servo Drives on page 14.

TL-Series (Bulletin TL) Motors

The TL-Series (Bulletin TL) motor performance specifications


match the Bulletin TLY motor specifications identically, but are
available only in metric frame sizes and with high-resolution
absolute position encoders. Similar to the Bulletin TLY motors,
Bulletin TL motors support frame sizes TL-A110, TL-A120,
TL-A130, TL-A220, TL-A230, TL-A2530, TL-A2540, and TL-A410
(TL-A310 is not supported).

The Bulletin TL motors are equipped with rectangular plastic


connectors and are intended for use with Ultra1500 drives.

TL-Series Motor Encoder Features

TL-Series motors are available with high-resolution or industry standard incremental encoder feedback.

• High-resolution, high performance encoders providing multi-turn absolute position feedback (131,072
counts/revolution) for smooth performance.
• Industry standard incremental encoder feedback (2,000 counts/revolution) applies to Bulletin TLY
motors.

Publication GMC-SG001O-EN-P — March 2010 79


Chapter 1 Rotary Motion

Motor Connector/Cable Compatibility

TL-Series motors are equipped with either threaded or rectangular plastic connectors.

Bulletin TLY Motor Connectors

2090-CPWM6DF-16AAxx (standard, non-flex) power-only cables


Threaded Plastic
2090-CPBM6DF-16AAxx (standard, non-flex) power-with-brake cables
TLY-Axxxx Motors Connectors

2090-CFBM6DF-CBAFxx (standard, non-flex) feedback cables

Bulletin TL Motor Connectors

2090-DANPT-16Sxx (standard, non-flex) power cables

TL-Axxxx Motors

Plastic Rectangular 2090-DANBT-18Sxx (standard, non-flex) Brake Cables (optional)


Connectors

2090-DANFCT-Sxx (standard, non-flex) feedback cables

80 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

TL-Series Motor Options

TL-Series motors are available with these options:

• 24V DC brake.
• Shaft seal kit is available for field installation. Lubricant is provided with each shaft seal kit to reduce
wear.

Motor Shaft Seal Kit Combinations and Dimensions

Inside Diameter Outside Diameter Width


Motor Cat. No. Seal Kit Cat. No. mm (in.) mm (in.) mm (in.)

TLY/TL-A1xx TL-SSN-1 8.9 (0.35) 16 (0.71) 3 (0.12)

TLY/TL-A2xx TL-SSN-2 14 (0.55) 24 (0.95) 5 (0.20)

TLY/TL-A25xx
TL-SSN-3 19.8 (0.78) 30 (1.18) 5 (0.20)
TLY-A3xx

TL-A4xx TL-SSN-4 24.0 (0.95) 40 (1.57) 10 (0.39)

Transition Plates for N-Series Retrofit

Transition plates provide a means of retrofitting an existing N-Series motor with a TL-Series (Bulletin TLY)
NEMA motor. In most applications, the TL-Series (Bulletin TLY) NEMA motor will be physically smaller, but
will deliver the same torque rating as the N-Series motor it is replacing. Transition plates are not available
for the N-56xx motors. Select your transition plate catalog number from the table below.

N-Series to TL-Series Transition Plates

Transition Plate Converts from This


Description To This TL-Series NEMA Motor
Cat. No. N-Series Motor
TL-TRPLAT-17-23 TL-Series Transition Plate, NEMA 17 to 23 N-23xx TLY-A1xxx-HxxxAN
TL-TRPLAT-23-34 TL-Series Transition Plate, NEMA 23 to 34 N-34xx TLY-A2xxx-HxxxAN
TL-TRPLAT-34-42 TL-Series Transition Plate, NEMA 34 to 42 N-42xx TLY-A25xxx-HxxxAN

Publication GMC-SG001O-EN-P — March 2010 81


Chapter 1 Rotary Motion

TL-Series Motor Performance Specifications


TL-Series (non-brake) Motor Performance Specifications

Continuous Peak Motor Rated Speed at Motor


Motor Max Speed Rotor Inertia (1)
Stall Torque Stall Torque Output Rated Output
Cat. No. rpm kg-m2 (lb-in-s2)
Nm (lb-in) Nm (lb-in) kW rpm

TLY/TL-A110 (2) 0.096 (0.85) 0.20 (1.75) 0.041 5000 0.000001 (0.0000089)
TLY/TL-A120 0.181 (1.60) 0.36 (3.20) 0.086 5000 0.000002 (0.000018)
TLY/TL-A130 (3)
6000 0.325 (2.88) 0.76 (6.70) 0.14 5000 0.000003 (0.000027)
TLY/TL-A220 0.836 (7.40) 1.48 (13.1) 0.35 5000 0.000018 (0.00016)
TLY/TL-A230 1.30 (11.50) 3.05 (27.0) 0.44 5000 0.000034 (0.00030)
TLY/TL-A2530 2.60 (23.0) 5.20 (46.0) 0.69 4400 0.000098 (0.00087)
5000
TLY/TL-A2540 2.94 (26.0) 7.10 (63.0) 0.86 4575 0.00011 (0.00096)
TLY-A310 3.61 (32.0) 9.0 (80.0) 0.95 4000 0.00015 (0.0013)
4500
TL-A410 (2) 5.42 (48.0) 13.00 (115) 2.0 4500 0.00036 (0.0032)

(1) Refer to TL-Series Motor Weight Specifications on page 83 for Brake Motor Weight.
(2) The TLY/TL-A110 and TL-A410 motors are available only in metric frame sizes. All other motors are available in metric and NEMA frame sizes.
(3) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY/TL-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.

TL-Series (brake) Motor Performance Specifications

Continuous Peak Motor Rated Speed at Motor


Motor Max Speed Rotor Inertia (1)
Stall Torque Stall Torque Output Rated Output
Cat. No. rpm kg-m2 (lb-in-s2)
Nm (lb-in) Nm (lb-in) kW rpm

TLY/TL-A110 (2) 0.086 (0.76) 0.20 (1.75) 0.037 5000 0.000004 (0.000035)
TLY/TL-A120 0.163 (1.44) 0.36 (3.20) 0.077 5000 0.000005 (0.000044)
TLY/TL-A130 6000 (3) 0.293 (2.59) 0.76 (6.70) 0.13 5000 0.000006 (0.000053)
TLY/TL-A220 0.757 (6.70) 1.48 (13.1) 0.24 5000 0.000028 (0.00025)
TLY/TL-A230 1.16 (10.3) 3.05 (27.0) 0.32 4250 0.000044 (0.00039)
TLY/TL-A2530 2.60 (23.0) 5.20 (46.0) 0.55 3650 0.00012 (0.0011)
5000
TLY/TL-A2540 2.94 (26.0) 7.10 (63.0) 0.66 3750 0.00013 (0.0012)
TLY-A310 3.61 (32.0) 9.0 (80.0) 0.90 3900 0.00017 (0.0017)
4500
TL-A410 (2) 4.86 (43.0) 13.0 (115) 1.80 4500 0.00041 (0.0036)

(1) Refer to TL-Series Motor Weight Specifications on page 83 for Brake Motor Weight.
(2) The TLY/TL-A110 and TL-A410 motors are available only in metric frame sizes. All other motors are available in metric and NEMA frame sizes.
(3) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY/TL-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.

82 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

System Combinations

Feedback Option
For TL-Series Motors and Refer to
Compatibility
Kinetix 300 (240V) drives page 509
High-resolution or Incremental
Kinetix 2000 drives page 571
Kinetix 6000 (230V) drives Incremental only page 558
Ultra3000/5000 (230V) drives Incremental only page 630
Ultra1500 drives High-resolution only page 634

TL-Series Motor Weight Specifications


High Resolution Feedback Option Incremental Feedback Option
Motor TLY/TL-Axxxx-B Motors TLY-Axxxx-H Motors
Cat. No. Motor Weight, approx. Brake Motor Weight, approx. Motor Weight, approx. Brake Motor Weight, approx.
kg (lb) kg (lb) kg (lb) kg (lb)
TLY/TL-A110 0.29 (0.64) 0.55 (1.2) 0.29 (0.64) 0.55 (1.2)
TLY/TL-A120 0.34 (0.75) 0.59 (1.3) 0.35 (0.78) 0.59 (1.3)
TLY/TL-A130 0.46 (1.0) 0.68 (1.5) 0.50 (1.1) 0.68 (1.5)
TLY/TL-A220 0.95 (2.1) 1.4 (3.0) 1.1 (2.4) 1.5 (3.4)
TLY/TL-A230 1.4 (3.0) 1.8 (4.0) 1.5 (3.3) 2.0 (4.4)
TLY/TL-A2530 2.3 (5.0) 3.2 (7.0) 2.3 (5.1) 3.2 (7.0)
TLY/TL-A2540 2.6 (5.7) 3.5 (7.7) 2.6 (5.8) 3.5 (7.7)
TLY-A310 3.9 (8.6) 4.5 (10.0) 3.9 (8.6) 4.5 (10.0)
TL-A410 5.5 (12.0) 6.80 (15.0) 5.5 (12.0) 6.80 (15.0)

TL-Series Motor Brake Specifications


Brake Response Time
Max Backlash Holding Coil Current
Motor Engage (using external
(brake engaged) Torque at 24V DC Release
Cat. No. arc suppression device)
arc minutes Nm (lb-in) A ms
MOV ms Diode ms
TLY/TL-A110
TLY/TL-A120 0.32 (2.8) 0.18…0.22 21 7 40
TLY/TL-A130
TLY/TL-A220
1.24 (11.0) 0.333…0.407 22 13 73
TLY/TL-A230 60
TLY/TL-A2530
TLY/TL-A2540 2.5 (22.0) 0.351…0.429 42 14 86
TLY-A310
TL-A410 9.3 (82.0) 0.648…0.792 69 20 84

Publication GMC-SG001O-EN-P — March 2010 83


84
Chapter 1

Dimensions are in mm (in.)


Mounting pattern has two holes Pilot Diameter
for A110 through A130 (shown). L S Diameter Holes on P
All others have four holes. LB L-LB M Diameter Bolt Circle Pilot Diameter Tolerances
T NB
TB TLY/TL-A110, -A120, and -A130 Motors:
Key (supplied) Ø 29.979…30.000 (1.1803…1.1811)
TLY/TL-A220 and -A230 Motors:
D Shaft Diameter N Ø 49.975…50.000 (1.9675…1.9685)
HD
Rotary Motion

TLY/TL-A2530 and -A2540 Motors:


AD
Ø 69.970…70.000 (2.7547…2.7556)
Optional Shaft Seal
TL-Series Motor Dimensions

Refer to page 81 TLY-A310 Motors:


LE for TL-Series motor Ø 79.970…80.000 (3.1484…3.1496)
BE LA shaft seal kit information. TL-A410 Motors:
Ø 94.965…95.000 (3.7388…3.7402)
1000 (39.4)
±50 (1.97)
Shaft Detail with Key Shaft Diameter Tolerances
TLY/TL-A110, -A120, and -A130 Motors: TLY/TL-A2530 and -A2540 Motors:
G Ø 7.991…8.000 (0.3146…0.3150) Ø 15.989…16.000 (0.6295…0.6299)
F
Bulletin TLY TLY/TL-A220 and -A230 Motors: TLY-A310 Motors:
Connectors Ø 11.989…12.000 (0.4720…0.4724) Ø 15.989…16.000 (0.6295…0.6299)

Feedback TL-A410 Motors:


TLY/TL-A110, -A120, and -A130 Motors
Connector Ø 21.987…22.000 (0.8656…0.8661)
3 +0, -0.025 x 3 +0, -0.025 x 15 Key Power/Brake
TLY/TL-A220 and -A230 Motors Connector
4 +0, -0.030 x 4 +0, -0.030 x 15 Key
TL-Series Motor Dimensions (TLY-Axxxxx-xx6xAA or TL-Axxxxx-Bx3xAA)

Shaft, Pilot, and


TLY/TL-A1xx TLY/TL-A2xx TLY/TL-A25xx TLY-A3xx TL-A4xx
TLY/TL-A2530 and -A2540 Motors Keyway Tolerances
5 +0, -0.030 x 5 +0, -0.030 x 20 Key Shaft Runout (T.I.R.) 0.02 (0.001) 0.02 (0.001) 0.02 (0.001) 0.02 (0.001)
TLY-A310 Motors Pilot Eccentricity (T.I.R.) 0.06 (0.0024) 0.06 (0.0024) 0.06 (0.0024) 0.04 (0.0016)
5 +0, -0.030 x 5 +0, -0.030 x 20 Key
Max Face Runout (T.I.R.) 0.07 (0.003) 0.07 (0.003) 0.07 (0.003) 0.04 (0.0016)
TL-A410 Motors
8 +0, -0.036 x 7 +0, -0.036 x 25 Key Keyway (G) 6.00…6.20 9.30…9.50 12.8…13.0 17.8…18.0
(0.236…0.244) (0.366…0.374) (0.504…0.512) (0.701…0.709)
300 (11.8)
Bulletin TL ±50 (1.97) 2.969…2.994 3.958…3.998 4.958…4.988 7.949…7.985
Keyway (F)
Connectors (0.117…0.118) (0.156…0.157) (0.1952…0.1964) (0.313…0.314)

Feedback Power
Connector Connector

Brake
Connector
(option)

Publication GMC-SG001O-EN-P — March 2010


TL-Series Motor Dimensions (TLY-Axxxxx-xx6xAA or TL-Axxxxx-Bx3xAA)

AD BE D HD L (1) LA LB (1) LE (1) M N NB P S T TB G F


Motor mm mm mm mm mm L-LB (2) mm mm mm mm mm mm mm mm mm mm mm mm
Cat. No. (in.) (in.) (in.) (in.) (in.) mm (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
78.5 53.5
TLY/TL-A110 (3.09) (2.11)
31.1 21.0 8.0 51.1 84.5 25.0 5.0 59.5 39.1 46.0 30.0 20.0 40.0 4.5 2.5 4.5 6.2 3.0
TLY/TL-A120 (1.22) (0.83) (0.31) (2.01) (3.33) (0.98) (0.20) (2.34) (1.54) (1.81) (1.18) (0.79) (1.57) (0.18) (0.10) (0.18) (0.24) (0.12)
98.5 73.5
TLY/TL-A130 (3.88) (2.89)
106.1 76.1
TLY/TL-A220 (4.18) (3.00)

Publication GMC-SG001O-EN-P — March 2010


43.0 27.6 12.0 73.0 30.0 6.0 42.8 70.0 50.0 27.0 60.0 5.5 3.0 7.0 9.5 4.0
(1.69) (1.09) (0.47) (2.87) 128.0 (1.18) (0.24) 98.1 (1.69) (2.76) (1.97) (1.06) (2.36) (0.22) (0.12) (0.28) (0.37) (0.16)
TLY/TL-A230 (5.04) (3.86)
134.7 99.7
TLY/TL-A2530
53.0 93.0 (5.30) (3.93) 43.8 90.0 70.0 80.0
(2.09) 27.6 16.0 (3.66) 143.7 35.0 8.0 108.7 (1.72) (3.54) (2.76) 34.0 (3.15) 6.6 3.0 7.0 13.0 5.0
TLY/TL-A2540 (1.09) (0.63) (5.66) (1.38) (0.32) (4.28) (1.34) (0.26) (0.12) (0.28) (0.51) (0.20)
56.0 99.0 179.2 144.2 57.1 100.0 80.0 86.0
TLY-A310 (2.20) (3.90) (7.06) (5.68) (2.24) (3.94) (3.15) (3.39)
67.0 38.4 22.0 117.0 216.0 40.0 17.0 176.0 102.0 115.0 95.0 100.0 9.0 7.0 18.0 8.0
TL-A410 N/A N/A
(2.64) (1.51) (0.87) (4.61) (8.50) (1.57) (0.67) (6.93) (4.02) (4.53) (3.74) (3.94) (0.35) (0.28) (0.71) (0.32)
(1) If ordering an TLY/TL-A110, TLY/TL-A120 or TLY/TL-A130 motor with brake, add 35.6 mm (1.40 in.) to dimensions L, LB, and LE.
If ordering an TLY/TL-A220 or TLY/TL-A230 motor with brake, add 34.6 mm (1.36 in.) to dimensions L, LB, and LE.
If ordering an TLY/TL-A2530 or TLY/TL-A2540 motor with brake, add 36.6 mm (1.44 in.) to dimensions L, LB, and LE.
If ordering an TLY-A310 motor with brake, add 23.0 mm (0.90 in.) to dimensions L, LB, and LE.
If ordering an TL-A410 motor with brake, add 32.0 mm (1.26 in.) to dimensions L, LB, and LE.

(2) Tolerance for this dimension is ±1.0 mm (±0.039 in.).

Motors are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Rotary Motion

85
Chapter 1
86
Chapter 1

Mounting pattern has two holes Dimensions are in mm (in.)


for A120 through A130 (shown). S Diameter Holes on
All others have four holes. M Diameter Bolt Circle Pilot Diameter
L P
AC LB L-LB Pilot Diameter Tolerances
Rotary Motion

T TLY-A120 and -A130 Motors:


Key (supplied) Ø 21.979…22.000 (0.8653…0.8661)
TLY-A220 and -A230 Motors:
D Shaft Diameter N Ø 38.075…38.100 (1.4990…1.5000)
HD TLY-A2530 and -A2540 Motors:
AD Ø 72.99…73.02 (2.874…2.875)
Optional Shaft Seal
LA Refer to page 81
LE
for TL-Series motor
BE shaft seal kit information.

1000 (39.4)
TL-Series NEMA Motor Dimensions (TLY-Axxxxx-Hx6xAN)

Shaft Detail with Key ±50 (1.97) Shaft Diameter Tolerances


TL-Series (Bulletin TLY) NEMA Motor Dimensions

TLY-A120 and -A130 Motors: TLY-A2530 and -A2540 Motors:


G Ø 6.341…6.350 (0.2496…0.2500) Ø 15.864…15.875 (0.6246…0.6250)
F
TLY-A220 and -A230 Motors:
Ø 38.075…38.100 (0.4990…0.5000)

TLY-A220 and -A230 Feedback


Power Shaft, Pilot, and
0.125 +0, -0.002 x 0.125 +0, -0.002 x 0.9375 Key Connector TLY-A1xx TLY-A2xx TLY-A25xx
Connector Keyway Tolerances
TLY-A2530 and -A2540
0.187 +0, -0.002 x 0.187 +0, -0.002 x 1.156 Key Shaft Runout (T.I.R.) 0.02 (0.001) 0.02 (0.001) 0.02 (0.001)
Pilot Eccentricity (T.I.R.) 0.06 (0.0024) 0.06 (0.0024) 0.06 (0.0024)
Max Face Runout (T.I.R.) 0.07 (0.003) 0.07 (0.003) 0.07 (0.003)
10.54…10.92 12.75…13.13
Keyway (G) N/A
(0.415…0.430) (0.502…0.517)
3.124…3.175 4.763…4.814
Keyway (F) N/A
(0.123…0.125) (0.1875…0.1895)

Publication GMC-SG001O-EN-P — March 2010


TL-Series NEMA Motor Dimensions (TLY-Axxxxx-Hx6xAN)

AC AD BE D HD L (1) LA LB (1) LE (1) M N P S T G F


Motor L-LB (2)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Cat. No. mm (in.)
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
91.5 64.5
TLY-A120
31.10 21.0 6.35 52.0 (3.603) 27.0 5.0 (2.54) 39.1 43.8 22.0 42.0 8-32 2.0
N/A N/A N/A
(1.22) (0.83) (0.25) (2.05) 105.5 (1.06) (0.20) 78.5 (1.54) (1.725) (0.86) (1.65) Thread (0.08)
TLY-A130 (4.153) (3.09)
137.9 99.8
TLY-A220
60 43.0 12.70 73.0 (5.43) 38.1 6.0 (3.93) 43.3 66.7 38.1 56.4 5.5 1.5 10.92 3.175
(2.36) (1.69) (0.50) (2.87) 159.9 (1.50) (0.24) 121.8 (1.70) (2.625) (1.50) (2.22) (0.217) (0.06) (0.43) (0.125)
TLY-A230 (6.30) (4.80)

Publication GMC-SG001O-EN-P — March 2010


27.6
(1.09) 149.2 104.7
TLY-A2530 (4.12)
53.0 15.875 96.0 (5.872) 44.5 8.0 43.8 98.4 73.02 86.0 5.5 1.5 13.13 4.814
N/A (1.752) (0.32) (1.72) (3.875) (2.87) (3.39) (0.217) (0.06) (0.517) (0.189)
(2.09) (0.625) (3.78) 158.2 113.7
TLY-A2540 (6.205) (4.48)
(1) If ordering an TLY-A120 or TLY-A130 motor with brake, add 35.6 mm (1.40 in.) to dimensions L, LB, and LE.
If ordering an TLY-A220 or TLY-A230 motor with brake, add 34.6 mm (1.36 in.) to dimensions L, LB, and LE.
If ordering an TLY-A2530 or TLY-A2540 motor with brake, add 36.6 mm (1.44 in.) to dimensions L, LB, and LE.

(2) Tolerance for this dimension is ±1.0 mm (±0.039 in.).

NEMA motor flanges and shafts are designed to inch dimensions. Other frame areas are designed to metric dimensions. Conversions are
approximate values.
Rotary Motion

87
Chapter 1
Chapter 1 Rotary Motion

TL-Series Motor Load Force Ratings

TL-Series motors are capable of operating with the maximum radial or maximum axial shaft loads listed in
the following tables. Radial loads listed are applied in the middle of the shaft extension. The tables below
represent an L10 bearing fatigue life of 20,000 hours. This 20,000-hour life does not account for possible
application-specific life reduction that may occur due to bearing grease contamination from external
sources. Maximum operating speed is limited by motor winding.

Radial Load Force Ratings

1000 rpm 2000 rpm 3000 rpm 4000 rpm 4500 rpm 5000 rpm 6000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
TLY/TL-A110 11 (24) 9 (19) 7 (16) 7 (16) – 6 (13) 6 (13)
TLY/TL-A120 12 (26) 10 (21) 8 (18) 7 (16) – 7 (15) 6 (13)
TLY/TL-A130 13 (29) 10 (23) 9 (20) 8 (18) – 8 (17) 7 (15)
TLY/TL-A220 27 (60) 22 (48) 19 (42) 17 (37) – 16 (35) 15 (33)
TLY/TL-A230 31 (68) 24 (54) 21 (47) 19 (42) – 18 (40) 17 (37)
TLY/TL-A2530 48 (106) 38 (84) 34 (74) – – 28 (62) –
TLY/TL-A2540 50 (110) 39 (87) 34 (76) – – 29 (64) –
TLY-A310 80 (177) 63 (139) 56 (123) – 48 (106) – –
TL-A410 76 (168) 60 (133) 53 (117) – 44 (98) – –

TL-Series Motor Load Forces (TLY-Axxxx or TL-Axxxx)

Radial load force applied at center of shaft extension.

Axial Load Force

Axial Load Force Ratings (maximum radial load)

1000 rpm 2000 rpm 3000 rpm 4000 rpm 4500 rpm 5000 rpm 6000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
TLY/TL-A110 8 (18) 6 (13) 5 (11) 4 (9) – 4 (9) 3 (7)
TLY/TL-A120 9 (20) 7 (16) 5 (11) 4 (9) – 4 (9) 3 (7)
TLY/TL-A130 10 (22) 8 (17) 6 (13) 5 (12) – 5 (11) 4 (9)
TLY/TL-A220 15 (33) 11 (24) 9 (20) 8 (17) – 7 (16) 5 (11)
TLY/TL-A230 15 (33) 12 (26) 10 (21) 9 (20) – 8 (17) 6 (13)
TLY/TL-A2530 18 (39) 13 (29) 11 (24) – – 9 (19) –
TLY/TL-A2540 18 (39) 13 (29) 11 (25) – – 9 (20) –
TLY-A310 19 (42) 14 (31) 11 (25) – 10 (21) – –
TL-A410 29 (64) 21 (47) 18 (40) – 14 (31) – –

88 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion Chapter 1

Axial Load Force Ratings (zero radial load)

1000 rpm 2000 rpm 3000 rpm 4000 rpm 4500 rpm 5000 rpm 6000 rpm
Motor Cat. No. kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
TLY/TL-A110 12 (26) 9 (20) 7 (16) 6 (13) – 6 (13) 5 (11)
TLY/TL-A120 12 (26) 9 (20) 7 (16) 6 (13) – 6 (13) 5 (11)
TLY/TL-A130 12 (26) 9 (20) 7 (16) 6 (13) – 6 (13) 5 (11)
TLY/TL-A220 19 (41) 14 (30) 11 (25) 10 (21) – 9 (20) 8 (17)
TLY/TL-A230 19 (41) 14 (30) 11 (25) 10 (21) – 9 (20) 8 (17)
TLY/TL-A2530 23 (50) 17 (37) 14 (31) – – 11 (25) –
TLY/TL-A2540 23 (50) 17 (37) 14 (31) – – 11 (25) –
TLY-A310 26 (57) 19 (42) 16 (35) – 14 (31) – –
TL-A410 34 (75) 25 (55) 21 (47) – 17 (37) – –

TL-Series Motor Catalog Number


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your motor.
For questions regarding product availability, contact your Allen-Bradley distributor.
TL x - A xx xx x -x x x x Ax
Factory Options
AA = Standard metric (Bulletin TLY or TL)
AN = NEMA (Bulletin TLY)
Brake
2 = No brake
4 = 24V DC brake
Connectors
3 = Cables with rectangular connectors, 300 mm (11.8 in.) for Bulletin TL
6 = Cables with circular connectors, 1 m (39.4 in.) for Bulletin TLY
Enclosure/Shaft Key/Shaft Seal
J = IP65 housing/Shaft key/No shaft seal
K = IP65 housing/No shaft key/No shaft seal
Feedback
B = Multi-turn (1), 17-bit (131,072) counts/revolution, absolute, battery-backed encoder (serial protocol)
H = 2000 lines/revolution, incremental encoder
Rated Speed (2)
M = 4500 rpm
P = 5000 rpm
T = 6000 rpm (Bulletin TLY only)
Magnet Stack Length
Frame Size (2)
1 = 46 mm (1.81 in.) or NEMA 17 3 = 100 mm (3.94 in.) Bulletin TLY only
2 = 70 mm (2.75 in.) or NEMA 23 4 = 115 mm (4.52 in.) Bulletin TL only
25 = 90 mm (3.54 in.) or NEMA 34
Voltage Class
A = 200V
Series Type
Y = (Bulletin TLY) Kinetix 2000, Kinetix 6000, Ultra3000, or Ultra1500 drive compatible
Blank = (Bulletin TL) Ultra1500 drive compatible
Series
TL = TL-Series low-inertia motors
(1) Single-turn if used without battery backup.
(2) Not all combinations are available. Only the configurations for rated speed as listed in TL-Series Motor Performance Specifications on page 82 are available.

For TL-Series connector kit catalog numbers, refer to Motor-end Connector Kits on page 411.

Publication GMC-SG001O-EN-P — March 2010 89


Chapter 1 Rotary Motion

General Motor Performance Definitions


This section contains a list of general motor performance definitions.

Rated Speed - The operating speed of the drive and motor combination at which approximately 70% of
continuous rated torque (To) can be developed. This point is defined with the motor at 25 °C (77 °F).

Rated Operation Area - The boundary of the torque-speed curve where the motor and controller
combination may operate on a servo basis without exceeding the RMS rating of either.

Intermittent Operation Area - The boundary of the torque-speed curve where the motor and controller
combination may operate in acceleration/deceleration mode without exceeding peak rating of either,
provided that the duty cycle RMS continuous torque limit is not exceeded.
2 2 2 2
( Tpa ) ( t 1 ) + ( Tss ) ( t 2 ) + ( Tpd ) ( t 3 ) + ( Tr ) ( t 4 )
RMSTorque = -------------------------------------------------------------------------------------------------------------------------
-
t1 + t2 + t3 + t4

Continuous Current - The rated current of a motor with windings at a rated temperature and an ambient
temperature of 40 °C (104 °F).

Peak Current - The amount of current that can be applied to the motor without causing damage to the
motor.

Mechanical Time Constant - The time required for the motor to reach 63% of its final speed when a step
voltage is applied.

Electrical Time Constant - The time required for the motor to reach 63% of its rated current.

Maximum Ambient Temperature - The maximum environmental temperature in which the motor can
be operated at rated loads without exceeding its insulation-type temperature rise limits.

Insulation Class - The designation of the operating temperature limits for motor insulation materials.

Thermal Time Constant - The time required for the motor windings to reach 63% of continuous
temperature rise with constant watts loss.

Torque Constant - The amount of torque developed for one ampere of motor current at the stated motor
temperature.

Voltage Constant - The value of the generated voltage at a specified speed when the rotor is moved
mechanically in the magnetic field.

Terminal Resistance - The winding resistance.

Inductance - The winding inductance measured by a step input of zero impedance voltage applied to the
locked rotor.

Rotor Polar Moment of Inertia - The moment of inertia about the axis of rotation.

Motor Weight - The approximate weight of the complete motor (including brake, if supplied) less the
weight of options.

Balance - The compensation of rotor weight distribution to reduce vibrational resonance. Motors are
factory balanced under running speeds.

90 Publication GMC-SG001O-EN-P — March 2010


Chapter 2

Linear Motion

Use this chapter to become familiar with the Kinetix Motion Control linear motors and actuators and select
the linear motion components required for your application. To compare features from one family of
linear motion components to another, refer to Linear Servo Motors on page 11 and Linear Actuators on
page 12.

Topic Page

Common Linear Motion Specifications 91


MP-Series Integrated Linear Stages 93
MP-Series Integrated Multi-axis Linear Stages 110
MP-Series and TL-Series Electric Cylinders 134
MP-Series Heavy Duty Electric Cylinders 170
LDC-Series Iron Core Linear Servo Motors 188
LDL-Series Ironless Linear Servo Motors 206

Common Linear Motion Specifications


These linear motion specifications are common to Kinetix Motion Control linear motor/actuator families.

Environmental Specifications
MP-Series LDC-Series and
MP-Series and TL-Series Electric Cylinders
Attribute Integrated Linear Stages LDL-Series
Bulletin MPAS Bulletin MPMA Bulletin MPAR Bulletin TLAR Bulletin MPAI Linear Motors

Ambient temperature 0…40 °C (32…104 °F)


Storage temperature -30…70 °C (-22…158 °F) -25…60 °C (-13…140 °F) -30…70 °C (-22…158 °F)
Relative humidity 5…95%
(noncondensing)
Shock 20 g peak, 6 ms duration
Vibration 0.1 grms @ 30…2000 Hz 2.5 g peak @ 30…2000 Hz

Publication GMC-SG001O-EN-P — March 2010 91


Chapter 2 Linear Motion

Environmental Ratings
IP Rating Dust Protection Liquid Protection Actuator/Motor
Objects larger than
IP30 No protection from liquids. Bulletin MPAS and MPMA
2.5 mm (0.098 in.)
Objects larger than
IP40
1.0 mm (0.039 in.)
No protection from liquids. Bulletin MPAR and TLAR (1)

IP65 Protected against low-pressure jets of water from all directions. LDC-Series and LDL-Series
IP66 Total protection Protected against strong jets of water. Bulletin MPAR (2) (3)
from dust
IP67 Protected against the effects of temporary liquid immersion. Bulletin MPAI (3)
(1) Applies to complete unit, including rod-end seal and breather port.
(2) Applies to electronic components.
(3) Requires use of Bulletin 2090 environmentally sealed cable connectors.

Motor Brake Application Guidelines


The brakes offered as options on the ballscrew driven linear stages and electric cylinders are holding
brakes designed to hold the carriage/rod cylinder in position up to the rated brake holding torque. The
brakes release when voltage is applied to the brake coil. Voltage and polarity supplied to the brake must
be as specified to be sure of proper brake performance.

The brakes are not designed for stopping an actuator in motion. Servo drive inputs should be used to stop
carriage/rod cylinder motion before the brake is activated. The recommended method of stopping motion
is to command the servo drive to decelerate the carriage/rod cylinder to a complete stop and engage the
brake only after the carriage/rod cylinder has stopped.

If system main power fails, the brakes can withstand use as stopping brakes. However, use of the brakes
as stopping brakes can create mechanical backlash that is potentially damaging to the system, increases
brake pad wear and reduces brake life. The brakes are not designed nor are they intended to be used as a
safety device.

A separate power source is required to disengage the brake. This power source can be controlled by the
linear stage controls, in addition to manual operator controls. Electrical arcing may occur at the relay
contacts until the brake power dissipates. A customer supplied diode or metal oxide varistor (MOV) is
recommended to prevent arcing. Use of an MOV can also reduce the time to mechanically engage the
brake.

Example Suppression Device for Brake Relay Contacts


Customer Supplied
Diode or MOV Arc Suppressor
BR-
DC Power
to Brake
BR+
Brake Relay
Actuator with MP-Series or TL-Series Motor
MP-Series servo motor with linear
(ballscrew) stage is shown.

Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, and Kinetix 7000 servo drives provide motor/actuator brake relay outputs and supply an MOV arc suppressor, so
customer supplied arc suppressor is not required unless the coil current of the brake is greater than the maximum brake current rating of the drive relay output.

92 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Linear Stages


MP-Series integrated linear stages extend the performance and
reliability of MP-Series servo motor technology to ballscrew and
direct drive linear slide-type actuators. MP-Series linear stages
are specifically designed for abusive, high throughput industrial
automation applications instead of clean, high accuracy lab
environments. Wear items such as cable track and strip seals can
be changed in minutes to minimize machine down-time.
Because the MP-Series linear stages are provided as fully
integrated motor/actuators supported by Motion Analyzer and
RSLogix 5000 software, the time required for mechanical design,
installation, setup, and programming is dramatically reduced.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Direct-drive Linear Stage Features


• High performance linear motor, linear guide bearings, and 5 micron resolution linear encoder
integrated into single, compact package
• Extremely high speeds up to 5000 mm/s (197 in./s)
• Very long life due to elimination of mechanical transmission
• Quick-change cable track module to minimize downtime
• Available with and without cover/strip seal option
• Peak forces to 601 N (135 lb) and peak velocities to 5000 mm/s (197 in./s)
• Stroke lengths from 120…1940 mm (4.7…76.4 in.)

MP-Series Ballscrew-drive Linear Stage Features


• High performance MP-Series servo motor, ballscrew, and linear guide bearings integrated in to single,
compact package
• Peak forces to 1212 N (273 lb) and peak velocities to 1124 mm/s (44 in./s)
• Stroke lengths from 120…1020 mm (4.7…40.2 in.)

Publication GMC-SG001O-EN-P — March 2010 93


Chapter 2 Linear Motion

MP-Series Integrated Linear Stage Accessory Kits


• Cable track module replacement kits
• Strip seal replacement kits
• Top cover kits
• Side cover kits
• Coupling kits
• Tee-nut kit (package of 10)
• Toe-clip kit (package of 10)
• Grease gun kit
• Grease replacement cartridge

Accessory Kits Common to All Single-axis Linear Stages


Linear Stage Cat. No. Description Accessory Cat. No.
Kit, grease gun for all integrated linear stages. MPAS-GPUMP
MPAS-A/Bxxxx Grease gun refill cartridge for all integrated linear stages. MPAS-CART
Kit, toe clamps (10 per package) for all integrated linear stages. MPAS-TOE
MPAS-A6xxx, MPAS-B6xxx MPAS-6-TNUT
MPAS-A8xxx, MPAS-B8xxx Kit, Tee-nuts (10 per package). MPAS-8-TNUT
MPAS-A9xxx, MPAS-B9xxx MPAS-9-TNUT

Accessory Kits for Single-axis Direct-drive Linear Stages


Linear Stage Cat. No. Description Accessory Cat. No.
MPAS-x6xxxx-ALMx2A MPAS-6xxxB-CABLE (1)
MPAS-x8xxxx-ALMx2A Cable track module for direct-drive linear stage. MPAS-8xxxE-CABLE (2)
MPAS-x9xxxx-ALMx2A MPAS-9xxxK-CABLE (2)
MPAS-x6xxxx-ALMS2A MPAS-6xxxB-SEAL (1)
MPAS-x8xxxx-ALMS2A Kit, strip seal for direct-drive linear stage. MPAS-8xxxE-SEAL (2)
MPAS-x9xxxx-ALMS2A MPAS-9xxxK-SEAL (2)
MPAS-x6xxxx-ALMS2A MPAS-6xxxB-SIDE (1)
MPAS-x8xxxx-ALMS2A Kit, side covers for direct-drive linear stage. MPAS-8xxxE-SIDE (2)
MPAS-x9xxxx-ALMS2A MPAS-9xxxK-SIDE (2)
MPAS-x6xxxx-ALMS2A MPAS-6xxxB-TOP (1)
MPAS-x8xxxx-ALMS2A Kit, top cover for direct-drive linear stage. MPAS-8xxxE-TOP (2)
MPAS-x9xxxx-ALMS2A MPAS-9xxxK-TOP (2)
(1) Variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, 066, 078, 090, 102, or 114.
(2) Variable xxx (mm stroke x 10) is 014, 020, 026, 032, 038, 044, 056, 068, 080, 092, 104, 128, 152, 176, or 194.

94 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Accessory Kits for Single-axis Ballscrew Linear Stages


Linear Stage Cat. No. Description Accessory Cat. No.
MPAS-x6xxxx-VxxSxA MPAS-6-COUP
MPAS-x8xxxx-VxxSxA Coupler, for ballscrew linear stage. MPAS-8-COUP
MPAS-x9xxxx-VxxSxA MPAS-9-COUP
MPAS-Axxxx1-V05S2A Motor, 230V, without brake for 5 mm/rev ballscrew linear stage. MPLS-A210E-VJ42AA
MPAS-Axxxx1-V05S4A Motor, 230V, with brake for 5 mm/rev ballscrew linear stage. MPLS-A210E-VJ44AA
MPAS-Bxxxx1-V05S2A Motor, 460V, without brake for 5 mm/rev ballscrew linear stage. MPLS-B210E-VJ42AA
MPAS-Bxxxx1-V05S4A Motor, 460V, with brake for 5 mm/rev ballscrew linear stage. MPLS-B210E-VJ44AA
MPAS-Axxxx2-V20S2A Motor, 230V, without brake for 20 mm/rev ballscrew linear stage. MPLS-A220H-VJ42AA
MPAS-Axxxx2-V20S4A Motor, 230V with brake for 20 mm/rev ballscrew linear stage. MPLS-A220H-VJ44AA
MPAS-Bxxxx2-V20S2A Motor, 460V, without brake for 20 mm/rev ballscrew linear stage. MPLS-B220H-VJ42AA
MPAS-Bxxxx2-V20S4A Motor, 460V with brake for 20 mm/rev ballscrew linear stage. MPLS-B220H-VJ44AA
MPAS-x6xxxx-VxxSxA MPAS-6xxx1-SEAL (1)
MPAS-x8xxxx-VxxSxA Kit, strip seal for ballscrew linear stage. MPAS-8xxx1-SEAL (2)
MPAS-x9xxxx-VxxSxA MPAS-9xxx1-SEAL (2)
MPAS-x6xxxx-VxxSxA MPAS-6xxx1-SIDE (1)
MPAS-x8xxxx-VxxSxA Kit, side cover for ballscrew linear stage. MPAS-8xxx1-SIDE (2)
MPAS-x9xxxx-VxxSxA MPAS-9xxx1-SIDE (2)
MPAS-x6xxxx-VxxSxA MPAS-6xxx1-TOP (1)
MPAS-x8xxxx-VxxSxA Kit, top cover for ballscrew linear stage. MPAS-8xxx1-TOP (2)
MPAS-x9xxxx-VxxSxA MPAS-9xxx1-TOP (2)
(1) Variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, or 066.
(2) Variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, 066, 078, 090, or 102.

MP-Series Integrated Linear Stage Life Specifications


Attribute Value
10,000 km (6213.7 mi) or one year minimum life with a maximum load of 22.7 kg (50 lb) centered on
Linear bearings lubrication intervals every 5000 km (3106.8 mi) or three months.
300,000 krevs or one year minimum life with a maximum load of 11.3 kg (25 lb), 1 g maximum acceleration
Ballscrew in a clean dry, noncontaminating environment with lubrication every 150,000 krevs or three months.
Strip seal 10,000,000 cycles or 10,000 km min life in clean, dry, noncontaminating environment.
Cable track module 10,000,000 cycles minimum life.
Mechanical stop bumper 56.49 Nm (500 lb-in) potential energy.

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Chapter 2 Linear Motion

MP-Series Integrated Linear Stage Accuracy Specifications

Linear Stage Cat. No. Drive Bi-directional


Mechanism and Accuracy (1) Straightness Flatness
MPAS- Feedback Type Repeatability (1)

A/B6xxx1-V05SxA
A/B6xxx2-V20SxA Ballscrew with
A/B8xxx1-V05SxA ±60 µm 60 µm + 167 µm/m
absolute multi-turn
A/B8xxx2-V20SxA (±0.002 in.) (0.002 in. + 0.002 in./ft)
rotary encoder
A/B9xxx1-V05SxA
A/B9xxx2-V20SxA 10 µm + 50 µm/m 10 µm + 50 µm/m
A6xxxB-ALMx2C
A8xxxE-ALMx2C Linear Motor with ±15 µm 100 µm + 20 µm/m
B8xxxF-ALMx2C incremental linear (±0.0005 in.) (0.004 in. + 0.0002 in./ft)
A9xxxK-ALMx2C encoder
B9xxxL-ALMx2C
(1) Measured at 20 °C (68 °F).

MP-Series Integrated Linear Stage Load Force Ratings

The static moment and force ratings shown in the performance specifications tables are the maximum
permissible values possible before permanent damage to the linear stage can occur. To determine the
estimated L10 bearing and ballscrew life of MP-Series Integrated Linear Stages, use Motion Analyzer
software, version 4.4 or later.
Pitch Moment Load
Roll Moment Load
Yaw Moment Load
Reverse
Radial Force Load Radial Force Load
Lateral Force Load

MP-Series Integrated Linear Stage (230V) Performance Specifications


MP-Series Integrated Linear Stage Performance Specifications (150 mm frame size)

Cont. Peak Max Static Loads (1) Max Static Moment Loads (1)
Linear Stage Screw Stroke Velocity, Stall Stall
Cat. No. Lead Length max Reverse Pitch Yaw Roll
Force Force Radial Lateral
MPAS- mm (in.) mm (in.) mm/s (in./s) Radial Nm Nm Nm
N (lb) N (lb) N (lb) N (lb)
N (lb) (lb-ft) (lb-ft) (lb-ft)
A6xxx1-V05SxA 5.0 (0.2) 120…660 200 (7.9) 521 (117) 1212 (272)
A6xxx2-V20SxA 20.0 (0.8) (4.7…26.0) 1124 (44.3) 462 (104) 968 (218)
A6xxxB-ALMO2 5506 2367 2753 195 227 92
N/A 105 (24) 359 (81) (1238) (532) (619) (144) (167) (68)
C (no cover) 120…1140 5000 (196.9)
A6xxxB-ALMS2 (4.7…44.9)
N/A 83 (19) 312 (70)
C (covered)
(1) Values apply to bearing ratings only. Contact your Rockwell Automation sales representative for structural considerations.

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Linear Motion Chapter 2

MP-Series Integrated Linear Stage Performance Specifications (200 mm frame size)

Cont. Peak Max Static Loads (1) Max Static Moment Loads (1)
Linear Stage Screw Stroke Velocity, Stall Stall
Cat. No. Lead Length max Reverse Pitch Yaw Roll
Force Force Radial Lateral
MPAS- mm (in.) mm (in.) mm/s (in./s) Radial Nm Nm Nm
N (lb) N (lb) N (lb) N (lb)
N (lb) (lb-ft) (lb-ft) (lb-ft)
120…780
200 (7.9)
(4.7…30.7)
521 1212
A8xxx1-V05SxA 5.0 (0.2) 900 (35.4) 176 (6.9) (117) (273)
1020 (40.1) 143 (5.6)
9365 4027 4683 336 391 258
120…660 1124 (44.3) (2105) (905) (1053) (248) (288) (190)
(4.7…26.0)
780 (30.7) 889 (35.0) 462 968
A8xxx2-V20SxA 20.0 (0.8) (104) (218)
900 (35.4) 715 (28.1)
1020 (40.1) 582 (22.9)
A8xxxE-ALMO2C 189 456
N/A
(no cover) 140…1940 (43) (103) 9100 4100 4700 402 492 245
5000 (196.9)
A8xxxE-ALMS2C (5.5…76.4) 159 399 (2046) (922) (1057) (297) (363) (181)
N/A
(covered) (36) (90)
(1) Values apply to bearing ratings only. Contact your Rockwell Automation sales representative for structural considerations.

MP-Series Integrated Linear Stage Performance Specifications (250 mm frame size)

Cont. Peak Max Static Loads (1) Max Static Moment Loads (1)
Linear Stage Screw Stroke Velocity, Stall Stall
Cat. No. Lead Length max Reverse Lateral Pitch Yaw Roll
Force Force Radial
MPAS- mm (in.) mm (in.) mm/s (in./s) Radial Nm Nm Nm
N (lb) N (lb) N (lb) N (lb)
N (lb) (lb-ft) (lb-ft) (lb-ft)
120…780 200 (7.9)
(4.7…30.7)
521 1212
A9xxx1-V05SxA 5.0 (0.2) 900 (35.4) 176 (6.9) (117) (273)
1020 (40.1) 143 (5.6)
13,282 5711 6641 477 555 468
120…660 1124 (44.3) (2986) (1284) (1493) (352) (409) (345)
(4.7…26.0)
780 (30.7) 889 (35.0) 462 968
A9xxx2-V20SxA 20.0 (0.8) (104) (218)
900 (35.4) 715 (28.1)
1020 (40.1) 582 (22.9)
A9xxxK-ALMO2C 285 680
N/A
(no cover) 140…1940 (64) (153) 12900 5800 6600 582 714 444
5000 (196.9)
A9xxxK-ALMS2C (5.5…76.4) 245 601 (2900) (1304) (1484) (429) (527) (328)
N/A
(covered) (55) (135)
(1) Values apply to bearing ratings only. Contact your Rockwell Automation sales representative for structural considerations.

System Combinations
For MP-Series Integrated Linear Stages and Refer to
Kinetix 300 (240V) drives page 640
Kinetix 6000 (230V) drives page 654
Kinetix 2000 (230V) drives page 683
Ultra3000 (230V) drives page 703

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Chapter 2 Linear Motion

MP-Series Integrated Linear Stage (460V) Performance Specifications


MP-Series Integrated Linear Stage Performance Specifications (150 mm frame size)

Cont. Peak Max Static Loads Max Static Moment Loads


Linear Stage Screw Stroke Velocity, Stall Stall Reverse Lateral Pitch Yaw Roll
Cat. No. Lead Length max Radial
Force Force Radial Nm Nm Nm
MPAS- mm (in.) mm (in.) mm/s (in./s) N (lb) N (lb)
N (lb) N (lb) N (lb) (lb-ft) (lb-ft) (lb-ft)
521 1212
B6xxx1-V05SxA 5.0 (0.2) 200 (7.9)
120…660 (117) (273) 5506 2367 2753 195 227 92
(4.7…26.0) 462 968 (1238) (532) (619) (144) (167) (68)
B6xxx2-V20SxA 20.0 (0.8) 1124 (44.3) (104) (218)

MP-Series Integrated Linear Stage Performance Specifications (200 mm frame size)

Cont. Peak Max Static Loads Max Static Moment Loads


Linear Stage Screw Stroke Velocity, Stall Stall Reverse Lateral Pitch Yaw Roll
Cat. No. Lead Length max Radial
Force Force Radial Nm Nm Nm
MPAS- mm (in.) mm (in.) mm/s (in./s) N (lb) N (lb)
N (lb) N (lb) N (lb) (lb-ft) (lb-ft) (lb-ft)
120…780 200 (7.9)
(4.7…30.7)
521 1212
B8xxx1-V05SxA 5.0 (0.2) 900 (35.4) 176 (6.9) (117) (273)
1020 (40.1) 143 (5.6)
9365 4027 4683
120…660 336 (248) 391 (288) 258 (190)
1124 (44.3) (2105) (905) (1053)
(4.7…26.0)
780 (30.7) 889 (35.0) 462 968
B8xxx2-V20SxA 20.0 (0.8) (104) (218)
900 (35.4) 715 (28.1)
1020 (40.1) 582 (22.9)
B8xxxF-ALMO2C 189 456
N/A
(no cover) 140…1940 (43) (103) 9100 4100 4700
5000 (196.9) 402 (297) 492 (363) 245 (181)
B8xxxF-ALMS2C (5.5…76.4) 159 399 (2046) (922) (1057)
N/A
(covered) (36) (90)

98 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Linear Stage Performance Specifications (250 mm frame size)

Cont. Peak Max Static Loads Max Static Moment Loads


Linear Stage Screw Stroke Velocity, Stall Stall Reverse Lateral Pitch Yaw Roll
Cat. No. Lead Length max Radial
Force Force Radial Nm Nm Nm
MPAS- mm (in.) mm (in.) mm/s (in./s) N (lb) N (lb)
N (lb) N (lb) N (lb) (lb-ft) (lb-ft) (lb-ft)
120…780
200 (7.9)
(4.7…30.7)
521 1212
B9xxx1-V05SxA 5.0 (0.2) 900 (35.4) 176 (6.9) (117) (273)
1020 (40.1) 143 (5.6)
13,282 5711 6641 477 555 468
120…660 1124 (44.3) (2986) (1284) (1493) (352) (409) (345)
(4.7…26.0)
780 (30.7) 889 (35.0) 462 968
B9xxx2-V20SxA 20.0 (0.8) (104) (218)
900 (35.4) 715 (28.1)
1020 (40.1) 582 (22.9)
B9xxxL-ALMO2C N/A 285 680
(no cover) 140…1940 (64) (153) 12900 5800 6600 582 714 444
5000 (196.9)
B9xxxL-ALMS2C (5.5…76.4) 245 601 (2900) (1304) (1484) (429) (527) (328)
N/A
(covered) (55) (135)

System Combinations
For MP-Series Integrated Linear Stages and Refer to
Kinetix 300 (480V) drives page 642
Kinetix 6000 (460V) drives and page 657
Kinetix 6200 and Kinetix 6500 (460V) drives
Ultra3000 (460V) drives page 707

MP-Series Integrated Linear Stages Motor Brake Specifications


Brake Response Time
Max Backlash Coil Current
Linear Stage Cat. No. Holding Force Engage (using external arc
(brake engaged) at 24V DC Release
MPAS- µm (in.) N (lb) A suppression device)
ms
MOV ms Diode ms
A/Bxxxx1-V05SxA 5187 (1166)
100 (0.004) 0.46…0.56 58 20 42
A/Bxxxx2-V20SxA 1294 (291)

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Chapter 2 Linear Motion

MP-Series Integrated Linear Stage Standard Stroke Length and Weight Specifications
MP-Series Integrated Linear Stages, Ballscrew (150 mm frame size)
Standard Stroke Standard Stroke
Linear Stage Cat. No. Weight, approx. Linear Stage Cat. No. Weight, approx.
Lengths Lengths
MPAS- kg (lb) MPAS- kg (lb)
mm (in.) mm (in.)
120 (4.7) 14.5 (32.0) 120 (4.7) 13.9 (30.5)
180 (7.1) 15.4 (33.9) 180 (7.1) 14.7 (32.4)
240 (9.5) 16.3 (35.8) 240 (9.5) 15.6 (34.3)
A/B6xxx2-V20S2A A/B6xxx1-V05S2A
20 mm/rev 300 (11.8) 17.1 (37.7) 5 mm/rev 300 (11.8) 16.4 (36.2)
(0.8 in./rev) 360 (14.2) 18.0 (39.6) (0.2 in./rev) 360 (14.2) 17.3 (38.1)
Ballscrew without brake Ballscrew without brake
420 (16.5) 18.9 (41.5) 420 (16.5) 18.2 (40.0)
540 (21.3) 20.6 (45.4) 540 (21.3) 19.9 (43.7)
660 (26.0) 22.4 (49.2) 660 (26.0) 21.6 (47.5)
120 (4.7) 15.0 (33.0) 120 (4.7) 14.3 (31.5)
180 (7.1) 15.9 (34.9) 180 (7.1) 15.2 (33.4)
240 (9.5) 16.7 (36.8) 240 (9.5) 16.0 (35.3)
A/B6xxx2-V20S4A A/B6xxx1-V05S4A
20 mm/rev 300 (11.8) 17.6 (38.7) 5 mm/rev 300 (11.8) 16.9 (37.2)
(0.8 in./rev) 360 (14.2) 18.5 (40.6) (0.2 in./rev) 360 (14.2) 17.8 (39.1)
Ballscrew with brake Ballscrew with brake
420 (16.5) 19.3 (42.5) 420 (16.5) 18.6 (40.9)
540 (21.3) 21.1 (46.4) 540 (21.3) 20.3 (44.7)
660 (26.0) 22.8 (50.2) 660 (26.0) 22.1 (48.5)

MP-Series Integrated Linear Stages, Direct Drive (150 mm frame size)


Standard Stroke Weight, approx. Weight, approx.
Linear Stage Cat. No. Lengths without Cover with Cover
MPAS- mm (in.) kg (lb) kg (lb)
120 (4.7) 18.7 (41.0) 20.3 (44.7)
180 (7.1) 20.0 (44.0) 21.8 (48.0)
240 (9.5) 21.4 (47.1) 23.4 (51.4)
300 (11.8) 22.8 (50.1) 24.9 (54.8)
360 (14.2) 24.1 (53.1) 26.5 (58.2)
A6xxxB-ALMx2C 420 (16.5) 25.5 (56.1) 28.0 (61.6)
Direct drive without
brake 540 (21.3) 28.3 (62.3) 31.1 (68.4)
660 (26.0) 31.0 (68.3) 34.2 (75.2)
780 (30.7) 33.8 (74.3) 37.2 (81.9)
900 (35.4) 36.5 (80.4) 40.3 (88.7)
1020 (40.2) 39.5 (86.9) 43.6 (95.9)
1140 (44.9) 42.3 (93.0) 46.7 (102.7)

100 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Linear Stages, Ballscrew (200 mm frame size)


Standard Stroke Standard Stroke
Linear Stage Cat. No. Weight, approx. Linear Stage Cat. No. Weight, approx.
Lengths Lengths
MPAS- kg (lb) MPAS- kg (lb)
mm (in.) mm (in.)
120 (4.7) 16.5 (36.3) 120 (4.7) 15.9 (34.9)
180 (7.1) 17.5 (38.4) 180 (7.1) 16.8 (37.0)
240 (9.5) 18.4 (40.5) 240 (9.5) 17.8 (39.2)
300 (11.8) 19.4 (42.7) 300 (11.8) 18.8 (41.3)

A/B8xxx2-V20S2A 360 (14.2) 20.4 (44.8) A/B8xxx1-V05S2A 360 (14.2) 19.8 (43.5)
20 mm/rev 420 (16.5) 21.4 (47.0) 5 mm/rev 420 (16.5) 20.7 (45.6)
(0.8 in./rev) (0.2 in./rev)
Ballscrew without brake 540 (21.3) 23.3 (51.3) Ballscrew without brake 540 (21.3) 22.7 (49.9)
660 (26.0) 25.2 (55.5) 660 (26.0) 24.6 (54.2)
780 (30.7) 27.2 (59.8) 780 (30.7) 26.6 (58.5)
900 (35.4) 29.1 (64.1) 900 (35.4) 28.5 (62.7)
1020 (40.2) 31.1 (68.4) 1020 (40.2) 30.5 (67.1)
120 (4.7) 16.9 (37.2) 120 (4.7) 16.3 (35.9)
180 (7.1) 17.9 (39.4) 180 (7.1) 17.3 (38.0)
240 (9.5) 18.9 (41.5) 240 (9.5) 18.3 (40.2)
300 (11.8) 19.9 (43.7) 300 (11.8) 19.2 (42.3)

A/B8xxx2-V20S4A 360 (14.2) 20.8 (45.8) A/B8xxx1-V05S4A 360 (14.2) 20.2 (44.5)
20 mm/rev 5 mm/rev
(0.8 in./rev) 420 (16.5) 21.8 (48.0) (0.2 in./rev) 420 (16.5) 21.2 (46.6)
Ballscrew with brake 540 (21.3) 23.8 (52.3) Ballscrew with brake 540 (21.3) 23.1 (50.9)
660 (26.0) 25.7 (56.5) 660 (26.0) 25.1 (55.2)
780 (30.7) 27.7 (60.8) 780 (30.7) 27.0 (59.5)
900 (35.4) 29.6 (65.1) 900 (35.4) 29.0 (63.8)
1020 (40.2) 31.6 (69.4) 1020 (40.2) 30.9 (68.0)

MP-Series Integrated Linear Stages, Direct Drive (200 mm frame size)


Standard Weight, approx. Weight, approx. Standard Weight, approx. Weight, approx.
Linear Stage Cat. No. Stroke Lengths without Cover with Cover Stroke Lengths without Cover with Cover
MPAS- mm (in.) kg (lb) kg (lb) mm (in.) kg (lb) kg (lb)
140 (5.5) 21.0 (46.1) 22.6 (49.8) 800 (31.5) 31.9 (70.2) 35.5 (78.1)
200 (7.9) 21.9 (48.2) 23.7 (52.2) 920 (36.2) 34.1 (75.1) 38.1 (83.7)
260 (10.2) 22.8 (50.2) 24.9 (54.7) 1040 (40.9) 36.2 (79.6) 40.5 (89.1)
A8xxxE-ALMx2C
B8xxxF-ALMx2C 320 (12.6) 24.1 (53.0) 26.3 (57.8) 1280 (50.4) 39.9 (87.8) 44.9 (98.8)
Direct drive without 380 (15.0) 24.7 (54.3) 27.1 (59.5) 1520 (59.8) 44.4 (97.6) 50.1 (110.1)
brake
440 (17.3) 26.0 (57.1) 28.5 (62.7) 1760 (69.3) 48.1 (105.8) 54.5 (119.9)
560 (22.0) 27.9 (61.3) 30.8 (67.7) 1940 (76.4) 51.2 (112.7) 58.1 (127.9)
680 (26.8) 29.7 (65.4) 33.0 (72.5)

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Chapter 2 Linear Motion

MP-Series Integrated Linear Stages, Ballscrew (250 mm frame size)


Standard Stroke Standard Stroke
Linear Stage Cat. No. Weight, approx. Linear Stage Cat. No. Weight, approx.
Lengths Lengths
MPAS- kg (lb) MPAS- kg (lb)
mm (in.) mm (in.)
120 (4.7) 19.8 (43.6) 120 (4.7) 19.2 (42.3)
180 (7.1) 21.1 (46.4) 180 (7.1) 20.5 (45.0)
240 (9.5) 22.4 (49.2) 240 (9.5) 21.8 (47.9)
300 (11.8) 23.6 (52.0) 300 (11.8) 23.0 (50.6)

A/B9xxx2-V20S2A 360 (14.2) 24.9 (54.8) A/B9xxx1-V05S2A 360 (14.2) 24.3 (53.4)
20 mm/rev 420 (16.5) 26.2 (57.6) 5 mm/rev 420 (16.5) 25.6 (56.2)
(0.8 in./rev) (0.2 in./rev)
Ballscrew without brake 540 (21.3) 28.7 (63.2) Ballscrew without brake 540 (21.3) 28.1 (61.8)
660 (26.0) 31.3 (68.8) 660 (26.0) 30.6 (67.4)
780 (30.7) 33.8 (74.3) 780 (30.7) 33.2 (73.0)
900 (35.4) 36.3 (79.9) 900 (35.4) 35.7 (78.6)
1020 (40.2) 38.9 (85.5) 1020 (40.2) 38.2 (84.1)
120 (4.7) 20.3 (44.6) 120 (4.7) 19.7 (43.3)
180 (7.1) 21.5 (47.4) 180 (7.1) 20.9 (46.0)
240 (9.5) 22.8 (50.2) 240 (9.5) 22.2 (48.8)
300 (11.8) 24.1 (53.0) 300 (11.8) 23.5 (51.6)

A/B9xxx2-V20S4A 360 (14.2) 25.4 (55.8) A/B9xxx1-V05S4A 360 (14.2) 24.7 (54.4)
20 mm/rev 5 mm/rev
(0.8 in./rev) 420 (16.5) 26.6 (58.6) (0.2 in./rev) 420 (16.5) 26.0 (57.2)
Ballscrew with brake 540 (21.3) 29.2 (64.2) Ballscrew with brake 540 (21.3) 28.5 (62.8)
660 (26.0) 31.7 (69.7) 660 (26.0) 31.1 (68.4)
780 (30.7) 34.2 (75.3) 780 (30.7) 33.6 (74.0)
900 (35.4) 36.8 (80.9) 900 (35.4) 36.2 (79.6)
1020 (40.2) 39.3 (86.5) 1020 (40.2) 38.7 (85.1)

MP-Series Integrated Linear Stages, Direct Drive (250 mm frame size)


Standard Weight, approx. Weight, approx. Standard Weight, approx. Weight, approx.
Linear Stage Cat. No. Stroke Lengths without Cover with Cover Stroke Lengths without Cover with Cover
MPAS- mm (in.) kg (lb) kg (lb) mm (in.) kg (lb) kg (lb)
140 (5.5) 26.8 (59.0) 29.0 (63.7) 800 (31.5) 42.4 (93.2) 47.0 (103.4)
200 (7.9) 28.6 (62.8) 30.9 (68.0) 920 (36.2) 45.0 (98.9) 50.1 (110.1)
260 (10.2) 29.8 (65.6) 32.5 (71.4) 1040 (40.9) 47.8 (105.1) 53.3 (117.3)
A9xxxK-ALMx2C
B9xxxL-ALMx2C 320 (12.6) 31.1 (68.5) 34.0 (74.7) 1280 (50.4) 53.4 (117.4) 59.8 (131.6)
Direct drive without 380 (15.0) 32.4 (71.3) 35.5 (78.0) 1520 (59.8) 59.0 (129.8) 66.4 (146.0)
brake
440 (17.3) 33.7 (74.2) 37.0 (81.4) 1760 (69.3) 64.6 (142.1) 72.9 (160.3)
560 (22.0) 36.8 (80.9) 40.5 (89.1) 1940 (76.4) 68.5 (150.6) 77.4 (170.3)
680 (26.8) 40.0 (87.9) 43.5 (95.8)

102 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Linear Stage Dimensions


MPAS-A/B6xxx1/2-VxxSxA (ballscrew) Linear Stage

30.5 (1.20) (4X) M6 x 1.0-6H 12.0 (0.47) 30.5 (1.20)


Mechanical Overtravel 239 Travel Mechanical Overtravel
(9.41)
25.0 165 37.0 25.0
(0.98) (6.50) (1.46) (0.98)

165 167
(6.50) (6.57)

120 (4.72)
(4X) Ø 7.0 (0.28) 45.0 (1.80) Thru 54.5
130 Toe Clamp/Tee-nut Spacing
Pilot Hole (2.15)
(5.12)

Dimensions are in mm (in.) (4X) M10 x 1.5-6H Thru (2 per end cap)
Access point for lubricating linear bearings.
Provision to use lifting hooks (not provided).
See Detail A 46.8
(1.84) (OAL) Overall Length
181.5
(7.15) (S) Stage Length

125.5
(4.94)

8.5
(0.33) 123.8 Ground Screw 30.0
0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
92.0 M5 x 0.8-6H Flatness requirement for the surface
(4.87) (1.18) Ø 13.0 (0.51) Thru
(3.62) that this stage is being mounted to.
32.0 7.6 Access Point to Lubricate
(1.26) Detail A (0.30) Dimension OAL measures to the head of Ballscrew Nut
150 9.3 (0.37) the screws on the motor end cap.
(5.90) Depth, max

Toe Clamp is standard for T- Nut


covered stages. Mount to base Mount to base using
using M6 x 1.0 socket cap screw. M6 x 1.0 hardware (optional accessory).

Linear Stage OAL OAL Linear Stage OAL OAL


S S
Cat. No. (5 mm/rev) (1) (20 mm/rev) (2) Cat. No. (5 mm/rev) (1) (20 mm/rev) (2)
mm (in.) mm (in.)
MPAS- mm (in.) mm (in.) MPAS- mm (in.) mm (in.)
A/B6012x-VxxSxA 470 (18.5) 569 (22.4) 594 (23.4) A/B6036x-VxxSxA 710 (28.0) 809 (31.8) 834 (32.8)
A/B6018x-VxxSxA 530 (20.9) 629 (24.7) 654 (25.8) A/B6042x-VxxSxA 770 (30.3) 869 (34.2) 894 (35.2)
A/B6024x-VxxSxA 590 (23.2) 689 (27.1) 714 (28.1) A/B6054x-VxxSxA 890 (35.0) 989 (38.9) 1014 (39.9)
A/B6030x-VxxSxA 650 (25.6) 749 (29.5) 774 (30.5) A/B6066x-VxxSxA 1010 (39.8) 1109 (43.6) 1134 (44.6)
(1) If ordering an MPAS-A/B6xxx-V05S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.
(2) If ordering an MPAS-A/B6xxx-V20S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 103


Chapter 2 Linear Motion

MPAS-A/B8xxx1/2-VxxSxA (ballscrew) Linear Stage

239 (4X) M8 x 1.25-6H 12.0 (0.47)


(9.41) (4X) Ø 6.8 (0.27) 45.2 (1.78) Thru
25.4 (1.0)
Mechanical Overtravel 130.8 25.4 (1.0)
(5.15) Travel Mechanical Overtravel
25.4 44.2 25.4
(1.0) (1.74) (1.0)
Detail A 5.22
(0.206)
215.7 216.8
(8.49) (8.53)
6.0 (0.24)
Depth, max
Square Nut (2X) Ø 5.5 (0.22) Thru 120 (4.72)
Mount to base using 56.0
Pilot Hole Toe Clamp/Square Nut Spacing
M6 x 1.0 hardware (optional accessory). (2.20)

Toe Clamp is standard for


covered stages. Mount to base
Dimensions are in mm (in.) (4X) M10 x 1.5-6H Thru (2 per end cap)
using M6 x 1.0 socket cap screw.
Access point for lubricating linear bearings.
Provision to use lifting hooks (not provided).
See Detail A
232 (OAL) Overall Length
(9.13) (S) Stage Length
46.8
(1.84) 105.4
(4.15)
8.5 Ground Screw
(0.33) M5 x 0.8-6H 30.0 0.025 / 300 x 300 (0.001 / 12.0 x 12.0) Ø 13.0 (0.51) Thru
(1.18) Flatness requirement for the surface Access Point to Lubricate
130.8
37.8 that this stage is being mounted to. Ballscrew Nut
(5.15)
(1.49)
Dimension OAL measures to the head of
200
the screws on the motor end cap.
(7.9)

OAL OAL OAL OAL


Actuator Series S Actuator Series S
(5 mm/rev) (1) (20 mm/rev) (2) (5 mm/rev) (1) (20 mm/rev) (2)
MPAS- mm (in.) MPAS- mm (in.)
mm (in.) mm (in.) mm (in.) mm (in.)
A/B8012x-VxxSxA 461 (18.1) 557 (21.9) 582 (22.9) A/B8054x-VxxSxA 881 (34.7) 977 (38.5) 1002 (39.5)
A/B8018x-VxxSxA 521 (20.5) 617 (24.3) 642 (25.3) A/B8066x-VxxSxA 1001 (39.4) 1097 (43.2) 1122 (44.2)
A/B8024x-VxxSxA 581 (22.9) 677 (26.6) 702 (27.6) A/B8078x-VxxSxA 1121 (44.1) 1217 (47.9) 1242 (48.9)
A/B8030x-VxxSxA 641 (25.2) 737 (29.0) 762 (30.0) A/B8090x-VxxSxA 1241 (48.8) 1337 (52.6) 1362 (53.6)
A/B8036x-VxxSxA 701 (27.6) 797 (31.4) 822 (32.4) A/B8102x-VxxSxA 1361 (53.6) 1457 (57.4) 1482 (58.4)
A/B8042x-VxxSxA 761 (29.9) 857 (33.7) 882 (34.7)
(1) If ordering an MPAS-A/B8xxx-V05S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.
(2) If ordering an MPAS-A/B8xxx-V20S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

104 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MPAS-A/B9xxx1/2-VxxSxA (ballscrew) Linear Stage

239 (4X) M8 x 1.25-6H 12.0 (0.47)


(9.41) (4X) Ø 6.8 (0.27) 45.2 (1.78) Thru
25.4 (1.0)
Mechanical Overtravel 130.8 25.4 (1.0)
(5.15) Travel Mechanical Overtravel
25.4 44.2
25.4
(1.0) (1.74)
(1.0)

Detail A 5.60 264.7 265.8


(0.22) (10.42) (10.46)

6.5 (0.26)
Depth, max (2X) Ø 5.5 (0.22) Thru 56.4 120 (4.72)
T- Nut
Pilot Hole (2.22) Toe Clamp/Tee-nut Spacing
Mount to base using
M6 x 1.0 hardware (optional accessory).
Toe Clamp is standard for
covered stages. Mount to base (4X) 9/16-12 UNC Thru (2 per end cap)
using M6 x 1.0 socket cap screw. Dimensions are in mm (in.) Access point for lubricating linear bearings.
Provision to use lifting hooks (not provided).
See Detail A
(OAL) Overall Length
281
(11.06) (S) Stage Length
46.8
(1.84) 105.4
(4.15)
8.5
(0.33) Ground Screw
30.0 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
M5 x 0.8-6H Ø 13.0 (0.51) Thru
172.2 (1.18) Flatness requirement for the surface
38.3 Dimension OAL measures to the head of Access Point to Lubricate
(6.78) that this stage is being mounted to.
(1.51) the screws on the motor end cap. Ballscrew Nut
249
(9.8)

Linear Stage OAL OAL Linear Stage OAL OAL


S S
Cat. No. (5 mm/rev) (1) (20 mm/rev) (2) Cat. No. (5 mm/rev) (1) (20 mm/rev) (2)
mm (in.) mm (in.)
MPAS- mm (in.) mm (in.) MPAS- mm (in.) mm (in.)
A/B9012x-VxxSxA 461 (18.1) 557 (21.9) 582 (22.9) A/B9054x-VxxSxA 881 (34.7) 977 (38.5) 1002 (39.5)
A/B9018x-VxxSxA 521 (20.5) 617 (24.3) 642 (25.3) A/B9066x-VxxSxA 1001 (39.4) 1097 (43.2) 1122 (44.2)
A/B9024x-VxxSxA 581 (22.9) 677 (26.6) 702 (27.6) A/B9078x-VxxSxA 1121 (44.1) 1217 (47.9) 1242 (48.9)
A/B9030x-VxxSxA 641 (25.2) 737 (29.0) 762 (30.0) A/B9090x-VxxSxA 1241 (48.8) 1337 (52.6) 1362 (53.6)
A/B9036x-VxxSxA 701 (27.6) 797 (31.4) 822 (32.4) A/B9102x-VxxSxA 1361 (53.6) 1457 (57.4) 1482 (58.4)
A/B9042x-VxxSxA 761 (29.9) 857 (33.7) 882 (34.7)
(1) If ordering an MPAS-A/B9xxx-V05S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.
(2) If ordering an MPAS-A/B9xxx-V20S4A actuator with brake, add 39.0 mm (1.53 in.) to dimension OAL.

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 105


Chapter 2 Linear Motion

MPAS-A6xxxB-ALMx2C (direct drive) Linear Stage

(4X) M6 x 1.0-6H 12.0 (0.47)


30.5 (1.20) 30.5 (1.20)
Mechanical 339
Travel Mechanical
Overtravel (13.35) Overtravel
25.0 165 87.0 25.0
(0.98) (6.50) (3.43) (0.98)

167
(6.57)

120 (4.72)
130 104.5 Toe Clamp/
(4X) Ø 7.0 (0.28) 45.0 (1.80) Thru
(5.12) (4.11) Tee-nut Spacing
Pilot Hole

See Detail A (4X) M10 x 1.5-6H Thru (2 per end cap) Dimensions are in mm (in.)
Access point for lubricating linear bearings.
238.6 Provision to use lifting hooks (not provided).
46.8
(9.40)
(1.84) 181.5 Ground Screw (OAL) Overall Length
(7.15) M5 x 0.8-6H

123.8
(4.88)
8.5
(0.33) 30.0 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
92.0
(1.18) Flatness requirement for the surface
(3.62) (CE) Cable Extensions
32.0 that this stage is being mounted to.
From End of Cable Carrier
(1.26) 150
Detail A 7.6 Bracket located ±51 (2.0)
(5.9)
(0.30) from center of travel.
9.3 (0.37)
Depth, max

Toe Clamp is standard for T- Nut


covered stages. Mount to base Mount to base using M6 x 1.0 hardware
using M6 x 1.0 socket cap screw. (optional accessory).

Linear Stage Cat. No. OAL CE Linear Stage Cat. No. OAL CE
MPAS- mm (in.) mm (in.) MPAS- mm (in.) mm (in.)
A6012B-ALMx2C 570 (22.4) 1218 (48.0) A6054B-ALMx2C 990 (39.0) 1018 (40.0)
A6018B-ALMx2C 630 (24.8) 1193 (47.0) A6066B-ALMx2C 1110 (43.7) 943 (37.0)
A6024B-ALMx2C 690 (27.2) 1168 (46.0) A6078B-ALMx2C 1230 (48.4) 893 (35.0)
A6030B-ALMx2C 750 (29.5) 1118 (44.0) A6090B-ALMx2C 1350 (53.1) 818 (32.0)
A6036B-ALMx2C 810 (31.9) 1093 (43.0) A6102B-ALMx2C 1470 (57.9) 1768 (70.0)
A6042B-ALMx2C 870 (34.3) 1068 (42.0) A6114B-ALMx2C 1590 (62.6) 1718 (68.0)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

106 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MPAS-A/B8xxxx-ALMx2C (direct drive) Linear Stage

(4X) M8 x 1.25-6H 12.0 (0.47)


(4X) Ø 6.8 (0.27) 45.2 (1.78) Thru (2X) Ø 5.5 (0.22) Thru
Pilot Hole
25.4 (1.0) 25.4 (1.0)
Mechanical Overtravel 339 Travel Mechanical Overtravel
(13.35)
28.0 25.4 130.8 104.1 25.4
(1.10) (1.0) (5.15) (4.10) (1.0)

215.7
(8.49) 216.7
166.6 (8.53)
(6.56)

120 (4.72)
120 116.4 Toe Clamp/
(4.72) (4.58) Square Nut Spacing
Dimensions are in mm (in.)
Ø 5.8 (0.23) Thru
Ø 9.7 (0.38) Thru 14.2 (0.56)
See Detail A (4X) M10 x 1.5-6H Thru (2 per end cap)
Access point for lubricating linear bearings.
288.9 Provision to use lifting hooks (not provided).
46.8 (11.38)
(1.84) 232
(9.13) (OAL) Overall Length

Ground Screw
M5 x 0.8-6H 105.5
(4.15)

8.5 30.0 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)


130.8
(0.33) (1.18) Flatness requirement for the surface
(5.15)
37.8 that this stage is being mounted to.
200 (CE) Cable Extensions
(1.49) From End of Cable Carrier
(7.90) Bracket located ±51 (2.0)
Detail A from center of travel.
5.2
(0.206) 6.0 (0.24)
Depth, max

Toe Clamp is standard for Square Nut


covered stages. Mount to base Mount to base using M6 x 1.0 hardware
using M6 x 1.0 socket cap screw. (optional accessory).

Linear Stage Linear Stage Linear Stage


OAL CE OAL CE OAL CE
Cat. No. Cat. No. Cat. No.
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
MPAS- MPAS- MPAS-
A/B8014x-ALMx2C 581 (22.9) 1243 (49.0) A/B8044x-ALMx2C 881 (34.7) 1093 (43.0) A/B8104x-ALMx2C 1481 (58.3) 1793 (71.0)
A/B8020x-ALMx2C 641 (25.2) 1218 (48.0) A/B8056x-ALMx2C 1001 (39.4) 1018 (40.0) A/B8128x-ALMx2C 1721 (67.8) 1668 (66.0)
A/B8026x-ALMx2C 701 (27.6) 1168 (46.0) A/B8068x-ALMx2C 1121 (44.1) 968 (38.0) A/B8152x-ALMx2C 1961 (77.2) 1543 (61.0)
A/B8032x-ALMx2C 761 (30.0) 1143 (45.0) A/B8080x-ALMx2C 1241 (48.9) 918 (36.0) A/B8176x-ALMx2C 2201 (86.7) 1418 (56.0)
A/B8038x-ALMx2C 821 (32.3) 1118 (44.0) A/B8092x-ALMx2C 1361 (53.6) 843 (33.0) A/B8194x-ALMx2C 2381 (93.7) 1343 (53.0)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 107


Chapter 2 Linear Motion

MPAS-A/B9xxxx-ALMx2C (direct drive) Linear Stage

(4X) M8 x 1.25-6H 12.0 (0.47)


(4X) Ø 6.8 (0.27) 45.2 (1.78) Thru (2X) Ø 5.5 (0.22) Thru
Pilot Hole
25.4 (1.0) 25.4 (1.0)
Mechanical Overtravel 339 Mechanical Overtravel
Travel
(13.35)
28.0 25.4 130.8 104.1 25.4
(1.10) (1.0) (5.15) (4.10) (1.0)

264.7
(10.42) 265.7
208.6
(10.46)
(8.21)

Dimensions are in mm (in.) 120 (4.72)


120 116.4 Toe Clamp/T- Nut Spacing
(4.72) (4.58)
See Detail A Ø 5.8 (0.23) Thru
(4X) 9/16-12 UNC Thru (2 per end cap)
Ø 9.7 (0.38) Thru 14.2 (0.56)
Access point for lubricating linear bearings.
338.14 Provision to use lifting hooks (not provided).
46.8 (13.31)
(1.84) 281
(11.06) (OAL) Overall Length
Ground Screw
M5 x 0.8-6H
105.4
(4.15)
8.5 30.0
172.2 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
(0.33) (1.18)
(6.78) Flatness requirement for the surface
38.3 (CE) Cable Extensions that this stage is being mounted to.
(1.51) 249 From End of Cable Carrier
(9.8) Detail A Bracket located ±51 (2.0)
5.6 from center of travel.
(0.22)
6.5 (0.26)
Depth, max

Toe Clamp is standard for T- Nut


covered stages. Mount to base Mount to base using M6 x 1.0 hardware
using M6 x 1.0 socket cap screw. (optional accessory).

Linear Stage Linear Stage Linear Stage


OAL CE OAL CE OAL CE
Cat. No. Cat. No. Cat. No.
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
MPAS- MPAS- MPAS-
A/B9014x-ALMx2C 581 (22.9) 1240 (49.0) A/B9044x-ALMx2C 881 (34.7) 1090 (43.0) A/B9104x-ALMx2C 1481 (58.3) 1800 (71.0)
A/B9020x-ALMx2C 641 (25.2) 1220 (48.0) A/B9056x-ALMx2C 1001 (39.4) 1020 (40.0) A/B9128x-ALMx2C 1721 (67.8) 1670 (66.0)
A/B9026x-ALMx2C 701 (27.6) 1170 (46.0) A/B9068x-ALMx2C 1121 (44.1) 960 (38.0) A/B9152x-ALMx2C 1961 (77.2) 1550 (61.0)
A/B9032x-ALMx2C 761 (30.0) 1140 (45.0) A/B9080x-ALMx2C 1241 (48.9) 910 (36.0) A/B9176x-ALMx2C 2201 (86.7) 1420 (56.0)
A/B9038x-ALMx2C 821 (32.3) 1120 (44.0) A/B9092x-ALMx2C 1361 (53.6) 840 (33.0) A/B9194x-ALMx2C 2381 (93.7) 1350 (53.0)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

108 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Linear Stage Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP AS - x x xxx x - x xx x x x
Cable
A = No cable track module (ballscrew only)
C = Cable track module with IP67 intercontec connectors (direct drive only)
Brake
2 = No brake
4 = 24V DC brake (ballscrew only)
Cover
S = Covered with strip seals (IP30 protection)
O = Open (direct drive only)
Screw Lead/Motor Type
05 = 5.0 mm/rev (0.19 in./rev) ballscrew with rotary motor
20 = 20.0 mm/rev (0.79 in./rev) ballscrew with rotary motor
LM = Linear motor (direct drive only)
Feedback
V = Multi-turn High Resolution Encoder (absolute feedback) 128 cycle/rev. (ballscrew only)
A = 5 micron resolution incremental magnetic linear encoder (direct drive only)
Mechanical Drive/Motor Type
1 = Ballscrew/MPLS-x210E-V 2 = Ballscrew/MPLS-x220H-V
B = Direct Drive/6-frame, 230V K = Direct Drive/9-frame, 230V
E = Direct Drive/8-frame, 230V L = Direct Drive/9-frame, 460V
F = Direct Drive/8-frame, 460V
Stroke Length (1)
xxx = xxx mm x 10
Frame Size (2)
6 = 150 mm (5.9 in.) base width
8 = 200 mm (7.9 in.) base width
9 = 250 mm (9.9 in.) base width
Voltage Class
A = 200V
B = 400V
Actuator Type
AS = Actuator, linear stage
Actuator Series
MP = MP-Series
(1) For 6-frame direct-drive linear stages, variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, 066, 078, 090, 102, or 114.
For 8 and 9-frame direct-drive linear stages, variable xxx (mm stroke x 10) is 014, 020, 026, 032, 038, 044, 056, 068, 080, 092, 104, 128, 152, 176, or 194.
For 6-frame ballscrew linear stages, variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, or 066.
For 8 and 9-frame ballscrew linear stages, variable xxx (mm stroke x 10) is 012, 018, 024, 030, 036, 042, 054, 066, 078, 090, or 102.

(2) The 150 mm (6-frame) linear stages are available in ballscrew (230/460V) and direct drive (230V only).
The 200 mm (8-frame) linear stages are available in ballscrew and direct drive (230/460V).
The 250 mm (9-frame) linear stages are available in ballscrew and direct drive (230/460V).

Publication GMC-SG001O-EN-P — March 2010 109


Chapter 2 Linear Motion

MP-Series Integrated Multi-axis Linear Stages


MP-Series integrated multi-axis linear stages extend the
Allen-Bradley actuator portfolio into pre-defined and
pre-assembled multi-axis configurations to suit a variety of
manufacturing needs. These configurations come pre-assembled
with known orthogonality and cable management, and are
Cartesian X/Y Configuration
selectable in Motion Analyzer sizing software, version 4.7 or
later.

The Cartesian X/Y configuration is typically used when you


need to perform an operation on a workpiece from above such
as picking and placing, dispensing, or scanning. This
Center Stacked X/Y Configuration configuration is available with both direct-drive linear motors
and ballscrew-actuated stages.

The Center Stacked X/Y is a configuration that is often used to


position your workpiece under a stationary object such as a
camera or dispenser head. This configuration is available with
both direct-drive linear motors and ballscrew-actuated stages.

The Center Stacked X/Z configuration is often used in


applications where you need to pick an object from one line
and place it on a perpendicular line. This configuration is
available with both direct-drive linear motors and ballscrew
actuated X-axis stages, and ballscrew actuated Z-axis stages.

Center Stacked X/Z Configuration For drive compatibility, refer to Servo Drives on page 14.

MP-Series Integrated Multi-axis Linear Stage Features


• Your choice of direct-drive linear motor or ballscrew actuation. Direct-drive linear motor actuation
provides greater repeatability, increased reliability, and higher dynamics. Ballscrew actuation provides
greater linear thrust capabilities.
• Ease of selection in Motion Analyzer software, version 4.7 or later, that reduces the time and cost
associated with selecting a multi-axis linear stage solution.
• Ease of machine design with the availability of CAD and Solid Models that reduce the time needed to
generate machine drawings.
• Ease of configuration with the integration of RSLogix 5000 software that reduces set-up time.
• Factory-supplied cable management that is field replaceable for ease of maintenance.
• Orthogonality of 30 arc seconds.

110 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Multi-axis Linear Stage Accessory Kits


• Cable track module replacement kits
• Strip seal replacement kits
• Top cover kits (for Y or Z-axis only)
• Side cover kits
• Coupling kits (for Y or Z-axis only)
• Tee-nut kit (package of 10)
• Tee-nut bar kit
• Grease gun kit
• Grease replacement cartridge
• Rotary servo motor (for Y or Z-axis only)

Accessory Kits Common to All Multi-axis Linear Stages


Linear Stage Cat. No. Description Accessory Cat. No.
Kit, grease gun for all integrated linear stages. MPAS-GPUMP
MPAS-A/Bxxxx
Grease gun refill cartridge for all integrated linear stages. MPAS-CART
MPAS-A6xxx, MPAS-B6xxx MPAS-6-TNUT
MPAS-A8xxx, MPAS-B8xxx Kit, Tee-nuts (10 per package). MPAS-8-TNUT
MPAS-A9xxx, MPAS-B9xxx MPAS-9-TNUT

Accessory Kits for Multi-axis Direct-drive Linear Stages

Refer to Accessory Kits for Single-axis Direct-drive Linear Stages on page 94 for accessory kit descriptions
and catalog numbers.

Accessory Kits for Multi-axis Ballscrew Linear Stages

Refer to Accessory Kits for Single-axis Ballscrew Linear Stages on page 95 for accessory kit descriptions
and catalog numbers.

Publication GMC-SG001O-EN-P — March 2010 111


Chapter 2 Linear Motion

Accessory Kits for Center Stacked X/Y Cable Modules


Multi-axis Linear Stage Description Accessory Cat. No.
Cat. No.
MPMA-xABC0C0A0-xxx MPMA-xABC0C0A0-CBL
MPMA-xABC6C6A0-xxx MPMA-xABC6C6A0-CBL
MPMA-xABD2D2A0-xxx MPMA-xABD2D2A0-CBL
Cable track module for MPMA-xAB series X/Y Center Stacked Stages
MPMA-xABD8D8A0-xxx MPMA-xABD8D8A0-CBL
MPMA-xABE4E4A0-xxx MPMA-xABE4E4A0-CBL
MPMA-xABF6F6A0-xxx MPMA-xABF6F6A0-CBL
MPMA-xACB4B4A0-xxx MPMA-xACB4B4A0-CBL
MPMA-xACC0C0A0-xxx MPMA-xACC0C0A0-CBL
Cable track module for MPMA-xAC series X/Y Center Stacked Stages
MPMA-xACC6C6A0-xxx MPMA-xACC6C6A0-CBL
MPMA-xACD2D2A0-xxx MPMA-xACD2D2A0-CBL
MPMA-xAPB8B8A0-xxx MPMA-xAPB8B8A0-CBL
MPMA-xAPC4C4A0-xxx MPMA-xAPC4C4A0-CBL
MPMA-xAPD0D0A0-xxx Cable track module for MPMA-xAP series X/Y Center Stacked Stages MPMA-xAPD0D0A0-CBL
MPMA-xAPE2E2A0-xxx MPMA-xAPE2E2A0-CBL
MPMA-xAPG6G6A0-xxx MPMA-xAPG6G6A0-CBL

Accessory Kits for Cartesian Stacked X/Y Cable Modules


Multi-axis Linear Stage Description Accessory Cat. No.
Cat. No.
MPMA-xCBD2D2A0-xxx MPMA-xCBD2D2A0-CBL
MPMA-xCBE4D2A0-xxx MPMA-xCBE4D2A0-CBL
MPMA-xCBE4E4A0-xxx MPMA-xCBE4E4A0-CBL
MPMA-xCBF6E4A0-xxx MPMA-xCBF6E4A0-CBL
Cable track module for MPMA-xCB series X/Y Cartesian Stacked Stages
MPMA-xCBG8E4A0-xxx MPMA-xCBG8E4A0-CBL
MPMA-xCBG8F6A0-xxx MPMA-xCBG8F6A0-CBL
MPMA-xCBI0F6A0-xxx MPMA-xCBI0F6A0-CBL
MPMA-xCBJ2F6A0-xxx MPMA-xCBJ2F6A0-CBL
MPMA-xCQD0D0A0-xxx MPMA-xCQD0D0A0-CBL
MPMA-xCQE2D0A0-xxx MPMA-xCQE2D0A0-CBL
MPMA-xCQE2E2A0-xxx MPMA-xCQE2E2A0-CBL
MPMA-xCQG6E2A0-xxx Cable track module for MPMA-xCQ series X/Y Cartesian Stacked Stages MPMA-xCQG6E2A0-CBL
MPMA-xCQG6G6A0-xxx MPMA-xCQG6G6A0-CBL
MPMA-xCQH8G6A0-xxx MPMA-xCQH8G6A0-CBL
MPMA-xCQJ0G6A0-xxx MPMA-xCQJ0G6A0-CBL

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Linear Motion Chapter 2

Accessory Kits for Center Stacked X/Z Cable Modules


Multi-axis Linear Stage Description Accessory Cat. No.
Cat. No.
MPMA-xBDD2A0B8-xxx MPMA-xBDD2A0B8-CBL
MPMA-xBDD2A0D0-xxx MPMA-xBDD2A0D0-CBL
MPMA-xBDE4A0B8-xxx MPMA-xBDE4A0B8-CBL
MPMA-xBDE4A0D0-xxx MPMA-xBDE4A0D0-CBL
MPMA-xBDE4A0E2-xxx MPMA-xBDE4A0E2-CBL
MPMA-xBDG8A0B8-xxx MPMA-xBDG8A0B8-CBL
MPMA-xBDG8A0D0-xxx MPMA-xBDG8A0D0-CBL
Cable track module for MPMA-xBD series X/Z Center Stacked Stages
MPMA-xBDG8A0E2-xxx MPMA-xBDG8A0E2-CBL
MPMA-xBDI0A0B8-xxx MPMA-xBDI0A0B8-CBL
MPMA-xBDI0A0D0-xxx MPMA-xBDI0A0D0-CBL
MPMA-xBDI0A0E2-xxx MPMA-xBDI0A0E2-CBL
MPMA-xBDJ2A0D0-xxx MPMA-xBDJ2A0D0-CBL
MPMA-xBDJ2A0E2-xxx MPMA-xBDJ2A0E2-CBL
MPMA-xBDJ2A0F4-xxx MPMA-xBDJ2A0F4-CBL
MPMA-xBED2A0B8-xxx MPMA-xBED2A0B8-CBL
MPMA-xBED2A0D0-xxx MPMA-xBED2A0D0-CBL
MPMA-xBEE4A0B8-xxx MPMA-xBEE4A0B8-CBL
Cable track module for MPMA-xBE series X/Z Center Stacked Stages
MPMA-xBEE4A0D0-xxx MPMA-xBEE4A0D0-CBL
MPMA-xBEG8A0B8-xxx MPMA-xBEG8A0B8-CBL
MPMA-xBEG8A0D0-xxx MPMA-xBEG8A0D0-CBL
MPMA-xBID0A0B8-xxx MPMA-xBID0A0B8-CBL
MPMA-xBID0A0D0-xxx MPMA-xBID0A0D0-CBL
MPMA-xBIE2A0B8-xxx MPMA-xBIE2A0B8-CBL
Cable track module for MPMA-xBI series X/Z Center Stacked Stages
MPMA-xBIE2A0D0-xxx MPMA-xBIE2A0D0-CBL
MPMA-xBIG6A0B8-xxx MPMA-xBIG6A0B8-CBL
MPMP-xBIG6A0D0-xxx MPMP-xBIG6A0D0-CBL

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Chapter 2 Linear Motion

Mounting Bar Accessory Kits for Multi-axis X-axis Linear Stages


Multi-axis Linear Stage Description Accessory Cat. No.
Cat. No.
MPMA-xxxB4xxxx-xxx Mounting Bar for X-axis having B4 travel MPAS-TBAR-B4
MPMA-xxxB8xxxx-xxx Mounting Bar for X-axis having B8 travel MPAS-TBAR-B8
MPMA-xxxC0xxxx-xxx Mounting Bar for X-axis having C0 travel MPAS-TBAR-C0
MPMA-xxxC4xxxx-xxx Mounting Bar for X-axis having C4 travel MPAS-TBAR-C4
MPMA-xxxC6xxxx-xxx Mounting Bar for X-axis having C6 travel MPAS-TBAR-C6
MPMA-xxxD0xxxx-xxx Mounting Bar for X-axis having D0 travel MPAS-TBAR-D0
MPMA-xxxD2xxxx-xxx Mounting Bar for X-axis having D2 travel MPAS-TBAR-D2
MPMA-xxxD8xxxx-xxx Mounting Bar for X-axis having D8 travel MPAS-TBAR-D8
MPMA-xxxE2xxxx-xxx Mounting Bar for X-axis having E2 travel MPAS-TBAR-E2
MPMA-xxxE4xxxx-xxx Mounting Bar for X-axis having E4 travel MPAS-TBAR-E4
MPMA-xxxF6xxxx-xxx Mounting Bar for X-axis having F6 travel MPAS-TBAR-F6
MPMA-xxxG6xxxx-xxx Mounting Bar for X-axis having G6 travel MPAS-TBAR-G6
MPMA-xxxG8xxxx-xxx Mounting Bar for X-axis having G8 travel MPAS-TBAR-G8
MPMA-xxxH8xxxx-xxx Mounting Bar for X-axis having H8 travel MPAS-TBAR-H8
MPMA-xxxI0xxxx-xxx Mounting Bar for X-axis having I0 travel MPAS-TBAR-I0
MPMA-xxxJ0xxxx-xxx Mounting Bar for X-axis having J0 travel MPAS-TBAR-J0
MPMA-xxxJ2xxxx-xxx Mounting Bar for X-axis having J2 travel MPAS-TBAR-J2

MP-Series Integrated Multi-axis Linear Stage Life Specifications


Attribute Value
Strip seal 10,000,000 cycles or 10,000 km min life in clean, dry, noncontaminating environment.
Cable track module 10,000,000 cycles minimum life.
Mechanical stop bumper 56.49 Nm (500 lb-in) potential energy.

MP-Series Integrated Multi-axis Linear Stages Motor Brake Specifications


Brake Response Time
Max Backlash Coil Current
Multi-axis Linear Stage Holding Force Engage (using external arc
(brake engaged) at 24V DC Release
Cat. No. N (lb) suppression device)
µm (in.) A ms
MOV ms Diode ms
MPAS-A/Bxxxx2-V20SxA 100 (0.004) 1294 (291) 0.46…0.56 58 20 42

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Linear Motion Chapter 2

MP-Series Integrated Multi-axis Linear Stage System Combinations

The Bulletin MPMA multi-axis stages are based on the individual Bulletin MPAS stages, so the Bulletin
MPAS force-velocity system performance specifications also apply to the Bulletin MPMA stages. For the
Bulletin MPAS linear stage performance specifications with compatible servo drives, refer to Linear Motion
System Combinations, beginning on page 639.

Bulletin MPMA multi-axis stages are comprised of custom Bulletin MPAS stages. This is due to the different
cable management requirements for stacked-stage assemblies. Additionally, the Bulletin MPAS individual
stage identifier embedded in the Bulletin MPMA catalog number does not correspond directly to the
Bulletin MPAS catalog number used in the system combinations.

Bulletin MPAS Stage Identifier


For the full Bulletin MPMA catalog number explanation, refer to MP-Series
MP MA - x x x x x x x x x - x x x Integrated Multi-axis Linear Stage Catalog Numbers on page 133.

Bulletin MPAS Linear Stage


X-axis (base) Y-axis (secondary) Z-axis (secondary)
Direct-drive Example B = MPAS-x9xxxK/L-ALMS2x B = MPAS-x8xxxE/F-ALMS2x B = None
C = MPAS-x9xxxK/L-ALMS2x C = MPAS-x9xxxK/L-ALMS2x C = None
D = MPAS-x9xxxK/L-ALMS2x D = None D = MPAS-x6xxx2-V20S4x
E = MPAS-x8xxxE/F-ALMS2x E = None E = MPAS-x6xxx2-V20S4x
I = MPAS-x8xxx2-V20S2x I = None I = MPAS-x6xxx2-V20S4x
Ballscrew Example P = MPAS-x8xxx2-V20S2x P = MPAS-x8xxx2-V20S2x P = None
Q = MPAS-x9xxx2-V20S2x Q = MPAS-x8xxx2-V20S2x Q = None

MPAS-xxxxxx-ALM Direct-drive Linear Stage

Follow this example to determine the Bulletin MPAS stages for MPMA-AABC0C0A0-S1C multi-axis stages:
• Replace the Voltage Rating designator (x) with A (230V) or B (460V).
• Replace the Mechanical Drive/Motor Type designator.
– Replace (K/L) with K if 230V or L if 460V
– Replace (E/F) with E if 230V or F if 460V
• Replace the Cable designator (x), with the direct-drive standard C option.
• In this example: X-axis = MPAS-x9xxxK/L-ALMS2 and Y-axis = MPAS-x8xxxE/F-ALMS2.
– X-axis stage = MPAS-A9xxxK-ALMS2C
– Y-axis stage = MPAS-A8xxxE-ALMS2C

MPAS-xxxxxx-Vxx Ballscrew Linear Stage

Follow this example to determine the Bulletin MPAS stages for MPMA-BAPB8B8A0-S1C multi-axis stages:
• Replace the Voltage Rating designator (x) with A (230V) or B (460V).
• Holding brake (4) or no brake (2) option does not affect system performance.
• In this example: X-axis = MPAS-x8xxx2-V20S2x and Y-axis = MPAS-x8xxx2-V20S2x.
– X-axis stage = MPAS-B8xxx2-V20SxA
– Y-axis stage = MPAS-B8xxx2-V20SxA

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Chapter 2 Linear Motion

MPMA-xABxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Y stages with 250 mm


frame linear motor driven X-axis and 200 mm frame linear motor driven
Y-axis. Maximum payload is 15 kg (33.1 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xABxxxxxx-xxx Product Specifications


Bi-directional Repeatability Weight,
Multi-axis Linear Stage Travel mm (in.) Encoder Type (µm) approx.
Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xABC0C0A0-S1C 200 (7.9) 56.4 (124.1)


MPMA-xABC6C6A0-S1C 260 (10.2) 59.2 (130.2)
5 micron resolution
MPMA-xABD2D2A0-S1C 320 (12.6) incremental magnetic 62.1 (136.6)
N/A N/A 15 15 N/A
MPMA-xABD8D8A0-S1C 380 (15.0) linear encoder 64.4 (141.7)
(direct drive only)
MPMA-xABE4E4A0-S1C 440 (17.3) 67.3 (148.1)
MPMA-xABF6F6A0-S1C 560 (22.0) 73.1 (160.8)

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Linear Motion Chapter 2

MPMA-xABxxxxxx-xxx Product Dimensions


232
TL/2 (9.13) TL/2 25.4
25.4 215.7 (1.00)
25.4
(1.00) (8.49) Bumper Travel
(1.00)
Bumper Travel Bumper Travel
53.6
(2.11)

TU/2
See Detail A

65.4
(2.58)
86.1 248.7
(3.39) (9.79)
130.8 339
Base (13.35) Base
(5.15)
Carriage 172.2
(6.78)
B
104.1
(4.10)
117.7
(4.63)
TU/2

(4X) M8 X 1.25-6H 12.0 (0.47) (4X) M10 x 1.5-6H Thru (2 per end cap)
(4X) Ø 6.8 (0.27) 45.4 (1.79) Thru Access point for linear bearing
25.4 lubrication.
Secondary
Dimensions are in mm (in.) (1.00)
3.35 Secondary is not centered Bumper Travel
(0.132) on base carriage.
(4X) M10 x 1.5-6H Thru (2 per end cap) Detail A
Access point for linear bearing 6.5 max
lubrication. (0.26)
45.4 210.9
Ground Screw (1.79) (8.30) 5.6 min
(M5 x 0.8-6H) (0.22)
Quantity C
Mount to base using M6 x 1.0 hardware
at 120 mm spacing and the tee-nut bar
shipped with multi-axis stage.
Base 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
A Flatness requirement for assembly
mounting surface.

MPMA-xABxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Y-axis) (Y-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-AABC0C0A0-S1C 641 (25.2) 200 (7.9) 641 (25.2) 200 (7.9) 10
MPMA-AABC6C6A0-S1C 701 (27.6) 260 (10.2) 701 (27.6) 260 (10.2)
12
MPMA-AABD2D2A0-S1C 761 (30.0) 320 (12.6) 761 (30.0) 320 (12.6)
MPMA-AABD8D8A0-S1C 821 (32.3) 380 (15.0) 821 (32.3) 380 (15.0)
14
MPMA-AABE4E4A0-S1C 881 (34.7) 440 (17.3) 881 (34.7) 440 (17.3)
MPMA-AABF6F6A0-S1C 1001 (39.4) 560 (22.0) 1001 (39.4) 560 (22.0) 16
MPMA-BABC0C0A0-S1C 641 (25.2) 200 (7.9) 641 (25.2) 200 (7.9) 10
MPMA-BABC6C6A0-S1C 701 (27.6) 260 (10.2) 701 (27.6) 260 (10.2)
12
MPMA-BABD2D2A0-S1C 761 (30.0) 320 (12.6) 761 (30.0) 320 (12.6)
MPMA-BABD8D8A0-S1C 821 (32.3) 380 (15.0) 821 (32.3) 380 (15.0)
14
MPMA-BABE4E4A0-S1C 881 (34.7) 440 (17.3) 881 (34.7) 440 (17.3)
MPMA-BABF6F6A0-S1C 1001 (39.4) 560 (22.0) 1001 (39.4) 560 (22.0) 16

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

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Chapter 2 Linear Motion

MPMA-xACxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Y stages with 250 mm


frame linear motor driven X-axis and 250 mm frame linear motor driven
Y-axis. Maximum payload is 20 kg (44.0 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xACxxxxxx-xxx Product Specifications


Bi-directional Repeatability Weight,
Multi-axis Linear Stage Travel mm (in.) Encoder Type (µm) approx.
Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xACB4B4A0-S1C 140 (5.5) 62.2 (136.8)


5 micron resolution
MPMA-xACC0C0A0-S1C 200 (7.9) incremental magnetic 66.0 (145.2)
N/A N/A 15 15 N/A
MPMA-xACC6C6A0-S1C 260 (10.2) linear encoder 69.2 (152.2)
(direct drive only)
MPMA-xACD2D2A0-S1C 320 (12.6) 72.2 (158.8)

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MPMA-xACxxxxxx-xxx Product Dimensions


281
(11.06)
TL/2 TL/2 25.4
264.7
25.4 (10.42) 25.4 (1.00)
(1.00) (1.00) Bumper Travel
Bumper Travel Bumper Travel
53.5
(2.11)

(4X) M8 X 1.25-6H 12.0 (0.47) TU/2


(4X) Ø 6.8 (0.27) 45.4 (1.79) Thru
See Detail A

65.4
(2.57) 339
(13.35) 86.1 248.7
Carriage (3.39) (9.79)
130.8
Base B Base
(5.15) 172.2
(6.78)

104.1
(4.10)

117.7
(4.63)
TU/2

Dimensions are in mm (in.)


25.4 (4X) 9/16-12 UNC Thru (2 per end cap)
(4X) 9/16-12 UNC Thru (2 per end cap) Secondary (1.00) Access point for linear bearing
Access point for linear bearing
45.5 Bumper Travel lubrication.
lubrication.
(1.79)

Detail A
6.5 max
(0.26)
223.6
Ground Screw (8.80) 5.6 min
(M5 x 0.8-6H) (0.22)
Quantity C
Mount to base using M6 x 1.0 hardware
at 120 mm spacing and the tee-nut bar
shipped with multi-axis stage.
Base 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
A Flatness requirement for assembly
mounting surface.

MPMA-xACxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Y-axis) (Y-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-AACB4B4A0-S1C 581 (22.9) 140 (5.5) 581 (22.9) 140 (5.5)
10
MPMA-AACC0C0A0-S1C 641 (25.2) 200 (7.9) 641 (25.2) 200 (7.9)
MPMA-AACC6C6A0-S1C 701 (27.6) 260 (10.2) 701 (27.6) 260 (10.2)
12
MPMA-AACD2D2A0-S1C 761 (30.0) 320 (12.6) 761 (30.0) 320 (12.6)
MPMA-BACB4B4A0-S1C 581 (22.9) 140 (5.5) 581 (22.9) 140 (5.5)
10
MPMA-BACC0C0A0-S1C 641 (25.2) 200 (7.9) 641 (25.2) 200 (7.9)
MPMA-BACC6C6A0-S1C 701 (27.6) 260 (10.2) 701 (27.6) 260 (10.2)
12
MPMA-BACD2D2A0-S1C 761 (30.0) 320 (12.6) 761 (30.0) 320 (12.6)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

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Chapter 2 Linear Motion

MPMA-xAPxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Y stages with 200 mm


frame ballscrew driven X-axis and 200 mm frame ballscrew driven
Y-axis. Maximum payload is 20 kg (44.0 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xAPxxxxxx-xxx Product Specifications


Bi-directional Repeatability Weight,
Multi-axis Linear Stage Travel mm (in.) Encoder Type (µm) approx.
Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xAPB8B8A0-S1C 180 (7.1) 36.1 (79.4)


MPMA-xAPC4C4A0-S1C 240 (9.4) Multi-turn high 37.9 (83.4)
resolution encoder
MPMA-xAPD0D0A0-S1C 300 (11.8) N/A absolute feedback, N/A 60 60 N/A 39.9 (87.8)
128 cycle/rev.
MPMA-xAPE2E2A0-S1C 420 (16.5) (ballscrew only) 43.9 (96.6)
MPMA-xAPG6G6A0-S1C 660 (26.0) 51.5 (113.3)

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Linear Motion Chapter 2

MPMA-xAPxxxxxx-xxx Product Dimensions


232
25.4 (9.13) 25.4 25.4 (4X) M10 x 1.5-6H Thru (2 per end cap)
(1.00) TL/2 TL/2 (1.00) (1.00) Access point for linear bearing
215.7
Bumper Travel Bumper Travel Bumper Travel lubrication.
(8.49)

Ø13.0 (0.5)
Access point for ballscrew
nut lubrication.
TU/2 See Detail A
44.2
(1.74) 61.5
(2.42)

B
75.3
(2.97) 130.8 239
Base (5.15) (9.4) Base 130.8
(5.15) 199.7
Carriage
(7.86)

69.7
(2.74)
TU/2
(4X) M8 X 1.25-6H 12.0 (0.47)
(4X) Ø 6.8 (0.27) 45.1 (1.78) Thru Quantity C
Mounting holes are not Mount to base using M6 x 1.0
centered on carriage. hardware at 120 mm spacing.
25.4
121.7 (1.00)
(4.79) Dimensions are in mm (in.)
101.6 Bumper Travel
(4.00)
Clearance envelope required for
Secondary connectors at orientation shown.

Detail A
Secondary is not centered 6.6 6.0 max
on base carriage. (0.26) (4X) M10 x 1.5-6H Thru (2 per end cap)
Access point for linear bearing (0.24)
lubrication. 5.22 min
(0.21)
Ground Screw 45.1
(1.78) Quantity C
(M5 x 0.8-6H) 210.9 Mount to base using M6 x 1.0 hardware
(8.30) at 120 mm spacing and the tee-nut bar
shipped with multi-axis stage.

Base 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)


A Flatness requirement for assembly
mounting surface.

MPMA-xAPxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Y-axis) (Y-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-AAPB8B8A0-S1C 521 (20.5) 180 (7.1) 521 (20.5) 180 (7.1) 8
MPMA-AAPC4C4A0-S1C 581 (22.9) 240 (9.4) 581 (22.9) 240 (9.4)
10
MPMA-AAPD0D0A0-S1C 641 (25.2) 300 (11.8) 641 (25.2) 300 (11.8)
MPMA-AAPE2E2A0-S1C 761 (30.0) 420 (16.5) 761 (30.0) 420 (16.5) 12
MPMA-AAPG6G6A0-S1C 1001 (39.4) 660 (26.0) 1001 (39.4) 660 (26.0) 16
MPMA-BAPB8B8A0-S1C 521 (20.5) 180 (7.1) 521 (20.5) 180 (7.1) 8
MPMA-BAPC4C4A0-S1C 581 (22.9) 240 (9.4) 581 (22.9) 240 (9.4)
10
MPMA-BAPD0D0A0-S1C 641 (25.2) 300 (11.8) 641 (25.2) 300 (11.8)
MPMA-BAPE2E2A0-S1C 761 (30.0) 420 (16.5) 761 (30.0) 420 (16.5) 12
MPMA-BAPG6G6A0-S1C 1001 (39.4) 660 (26.0) 1001 (39.4) 660 (26.0) 16

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

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Chapter 2 Linear Motion

MPMA-xCBxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Cartesian Stacked X/Y stages with 250


mm frame linear motor driven X-axis and 200 mm frame linear motor
driven Y-axis. Maximum payload is 20 kg (44.0 lb). For heavier loads,
contact your Rockwell Automation sales representative.

MPMA-xCBxxxxxx-xxx Product Specifications


Bi-directional Repeatability Weight,
Multi-axis Linear Stage Travel mm (in.) Encoder Type (µm) approx.
Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xCBD2D2A0-S1C 320 (12.6) 69.7 (153.3)


320 (12.6)
MPMA-xCBE4D2A0-S1C 72.7 (159.9)
440 (17.3)
MPMA-xCBE4E4A0-S1C 74.9 (164.7)
5 micron resolution
MPMA-xCBF6E4A0-S1C 560 (22.0) 440 (17.3) incremental magnetic 78.4 (172.4)
N/A N/A 15 15 N/A
MPMA-xCBG8E4A0-S1C linear encoder 81.4 (179.0)
680 (26.8) (direct drive only)
MPMA-xCBG8F6A0-S1C 83.7 (184.1)
MPMA-xCBI0F6A0-S1C 800 (31.5) 560 (22.0) 87.2 (191.8)
MPMA-xCBJ2F6A0-S1C 920 (36.2) 90.3 (198.6)

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MPMA-xCBxxxxxx-xxx Product Dimensions


(4X) M8 X 1.25-6H 12.0 (0.47) 25.4 TL/2 TL/2
(4X) Ø 6.8 (0.27) 45.1 (1.77) Thru (1.00)
Bumper Travel 25.4
(1.00)
Bumper Travel
TU/2

(4X) 9/16-12 UNC Thru


104.1
(2 per end cap)
(4.10)
Access point for linear B
bearing lubrication. Secondary
130.8 Secondary
See Detail A (5.15)
339
(13.3) 198
Carriage (7.8)
248.7 86.1
(9.79) (3.39)
172.2 Base TU/2
Base
(6.78)

25.4
117.7 (1.00)
(4.63) 215.7 Bumper Travel
(8.49)
232
121.9 (9.13) Dimensions are in mm (in.) 45.1
(4.80) (1.77)

Detail A (4X) M10 x 1.5-6H Thru (2 per end cap)


6.5 max Access point for linear bearing
(0.26) lubrication.
5.6 min 411.1
Quantity C (0.22) (16.18)
Mount to base using M6 x 1.0 hardware Ground Screw 32.5
at 120 mm spacing and the tee-nut bar (M5 x 0.8-6H) (1.28)
shipped with multi-axis stage.

0.025 / 300 x 300 (0.001 / 12.0 x 12.0) 93.9


Flatness requirement for assembly (3.7) Base
mounting surface.
Position of secondary (Y) axis carriage at
center of travel of base (X) axis.
A

MPMA-xCBxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Y-axis) (Y-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-ACBD2D2A0-S1C 761 (30.0) 320 (12.6) 12
761 (30.0) 320 (12.6)
MPMA-ACBE4D2A0-S1C
881 (34.7) 440 (17.3) 14
MPMA-ACBE4E4A0-S1C
MPMA-ACBF6E4A0-S1C 1001 (39.4) 560 (22.0) 881 (34.7) 440 (17.3) 16
MPMA-ACBG8E4A0-S1C
1121 (44.1) 680 (26.8) 18
MPMA-ACBG8F6A0-S1C
MPMA-ACBI0F6A0-S1C 1241 (48.9) 800 (31.5) 1001 (39.4) 560 (22.0) 20
MPMA-ACBJ2F6A0-S1C 1361 (53.6) 920 (36.2) 22
MPMA-BCBD2D2A0-S1C 761 (30.0) 320 (12.6) 12
761 (30.0) 320 (12.6)
MPMA-BCBE4D2A0-S1C
881 (34.7) 440 (17.3) 14
MPMA-BCBE4E4A0-S1C
MPMA-BCBF6E4A0-S1C 1001 (39.4) 560 (22.0) 881 (34.7) 440 (17.3) 16
MPMA-BCBG8E4A0-S1C
1121 (44.1) 680 (26.8) 18
MPMA-BCBG8F6A0-S1C
MPMA-BCBI0F6A0-S1C 1241 (48.9) 800 (31.5) 1001 (39.4) 560 (22.0) 20
MPMA-BCBJ2F6A0-S1C 1361 (53.6) 920 (36.2) 22

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 123


Chapter 2 Linear Motion

MPMA-xCQxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Cartesian Stacked X/Y stages with


250 mm frame ballscrew driven X-axis and 200 mm frame ballscrew
driven Y-axis. Maximum payload is 25 kg (55.1 lb). For heavier loads,
contact your Rockwell Automation sales representative.

MPMA-xCQxxxxxx-xxx Product Specifications


Bi-directional Repeatability Weight,
Multi-axis Linear Stage Travel mm (in.) Encoder Type (µm) approx.
Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xCQD0D0A0-S1C 300 (11.8) 51.7 (113.7)


300 (11.8)
MPMA-xCQE2D0A0-S1C 54.3 (119.4)
420 (16.5)
MPMA-xCQE2E2A0-S1C Multi-turn high 56.3 (123.8)
420 (16.5) resolution encoder
MPMA-xCQG6E2A0-S1C N/A absolute feedback, N/A 60 60 N/A 61.4 (135.0)
660 (26.0) 128 cycle/rev.
MPMA-xCQG6G6A0-S1C (ballscrew only) 65.2 (143.4)
MPMA-xCQH8G6A0-S1C 780 (30.7) 660 (26.0) 67.7 (148.9)
MPMA-xCQJ0G6A0-S1C 900 (35.4) 70.2 (154.4)

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Linear Motion Chapter 2

MPMA-xCQxxxxxx-xxx Product Dimensions


25.4 TL/2 TL/2 25.4
25.4 (1.00) (1.00)
(1.00) Bumper Travel Bumper Travel
Bumper Travel

(4X) M8 X 1.25-6H 12.0 (0.47)


(4X) Ø 6.8 (0.27) 45.1 (1.77) Thru TU/2 44.2
Mounting holes are not
(1.74)
centered on carriage.

(4X) 9/16-12 UNC Thru 75.3


(2 per end cap) Secondary B
(2.96) 130.8 239 Secondary
Access point for linear (5.15) (9.4)
bearing lubrication. Carriage
298.7
See Detail A (11.76)

TU/2
248.7 86.8
(9.79) 172.2 Base (3.42)
Base
(6.78) 25.4
121.7 (1.00)
(4.79) Bumper Travel
69.7
(2.74) Cable 101.6
Clearance (4.00)

215.7 Dimensions are in mm (in.)


121.6 (8.49) (4X) M10 x 1.5-6H Thru
(4.79) (2 per end cap)
232
(9.13) Access point for linear
bearing lubrication.
Detail A 353.6
6.5 max (13.92)
Ground Screw
(0.26) (M5 x 0.8-6H)
5.6 min
(0.22)
Quantity C
Mount to base using M6 x 1.0 hardware 136.1 0.025 / 300 x 300 (0.001 / 12.0 x 12.0)
at 120 mm spacing and the tee-nut bar (5.36) Base Flatness requirement for assembly
shipped with multi-axis stage. Position of secondary (Y) axis carriage at mounting surface.
center of travel of base (X) axis.
A

MPMA-xCQxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Y-axis) (Y-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-ACQD0D0A0-S1C 641 (25.2) 300 (11.8) 10
641 (25.2) 300 (11.8)
MPMA-ACQE2D0A0-S1C
761 (30.0) 420 (16.5) 12
MPMA-ACQE2E2A0-S1C
761 (30.0) 420 (16.5)
MPMA-ACQG6E2A0-S1C
1001 (39.4) 660 (26.0) 16
MPMA-ACQG6G6A0-S1C
MPMA-ACQH8G6A0-S1C 1121 (44.1) 780 (30.7) 1001 (39.4) 660 (26.0) 18
MPMA-ACQJ0G6A0-S1C 1241 (48.9) 900 (35.4) 20
MPMA-BCQD0D0A0-S1C 641 (25.2) 300 (11.8) 10
641 (25.2) 300 (11.8)
MPMA-BCQE2D0A0-S1C
761 (30.0) 420 (16.5) 12
MPMA-BCQE2E2A0-S1C
761 (30.0) 420 (16.5)
MPMA-BCQG6E2A0-S1C
1001 (39.4) 660 (26.0) 16
MPMA-BCQG6G6A0-S1C
MPMA-BCQH8G6A0-S1C 1121 (44.1) 780 (30.7) 1001 (39.4) 660 (26.0) 18
MPMA-BCQJ0G6A0-S1C 1241 (48.9) 900 (35.4) 20

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 125


Chapter 2 Linear Motion

MPMA-xBExxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Z stages with 200 mm


frame linear motor driven X-axis and 150 mm frame ballscrew driven
Z-axis. Maximum payload is 20 kg (44.0 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xBExxxxxx-xxx Product Specifications


Bi-directional Weight,
Multi-axis Linear Travel mm (in.) Encoder Type Repeatability (µm) approx.
Stage Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xBED2A0B8-S2C 180 (7.1) 44.5 (98.0)


320 (12.6)
MPMA-xBED2A0D0-S2C 300 (11.8) 5 micron Multi-turn high 46.2 (101.7)
resolution resolution
MPMA-xBEE4A0B8-S2C 180 (7.1) incremental encoder 46.7 (102.8)
440 (17.3) N/A magnetic linear N/A absolute 15 N/A 60
MPMA-xBEE4A0D0-S2C 300 (11.8) encoder feedback, 48.4 (106.6)
(direct drive 128 cycle/rev.
MPMA-xBEG8A0B8-S2C 180 (7.1) only) (ballscrew only) 51.2 (112.7)
680 (26.8)
MPMA-xBEG8A0D0-S2C 300 (11.8) 52.9 (116.9)

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Linear Motion Chapter 2

MPMA-xBExxxxxx-xxx Product Dimensions


181.5
TL/2 (7.15) TL/2 30.0
25.4 165 25.4 (1.18)
(1.00) (6.5) (1.00) Bumper Travel
Bumper Travel Bumper Travel

(4X) Ø 7.00 (0.276) Thru See Detail A


TU/2
65.0 82.5 62.15
(2.56) (3.25) B (2.45)

239
165 (9.4) 199.7
Base Carriage Base 130.8 (7.86)
(6.5) (5.15)

130
117.7
(5.12)
TU/2 (4.63)

(4X) M8 X 1.25-6H 12.0 (0.47) (4X) M10 x 1.25 Thru


(2 per end cap)
30.0 Access point for linear
(1.18) bearing lubrication.
163.1 Bumper Travel
(6.42) Dimensions are in mm (in.)

25.4 Clearance required for connectors


45.1
Secondary (1.00) at orientation shown.
(4X) M10 x 1.25 Thru (1.78)
(2 per end cap)
Access point for linear Detail A
bearing lubrication. 6.0 max
241.3 (0.24)
(9.50) 5.22 min
Ground Screw
(M5 x 0.8-6H) (0.21)
Quantity C
Mount to base using M6 x 1.0 hardware
0.025 / 300 x 300 (0.001 / 12.0 x 12.0) at 120 mm spacing and the tee-nut bar
Base shipped with multi-axis stage.
Flatness requirement for assembly
A mounting surface.

MPMA-xBExxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Z-axis) (Z-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-ABED2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 320 (12.6) 12
MPMA-ABED2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABEE4A0B8-S2C 530 (20.9) 180 (7.1)
881 (34.7) 440 (17.3) 14
MPMA-ABEE4A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABEG8A0B8-S2C 530 (20.9) 180 (7.1)
1121 (44.1) 680 (26.8) 18
MPMA-ABEG8A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBED2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 320 (12.6) 12
MPMA-BBED2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBEE4A0B8-S2C 530 (20.9) 180 (7.1)
881 (34.7) 440 (17.3) 14
MPMA-BBEE4A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBEG8A0B8-S2C 530 (20.9) 180 (7.1)
1121 (44.1) 680 (26.8) 18
MPMA-BBEG8A0D0-S2C 650 (25.6) 300 (11.8)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 127


Chapter 2 Linear Motion

MPMA-xBIxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Z stages with 200 mm


frame ballscrew driven X-axis and 150 mm frame ballscrew driven
Z-axis. Maximum payload is 25 kg (55.1 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xBIxxxxxx-xxx Product Specifications


Bi-directional Weight,
Multi-axis Linear Travel mm (in.) Encoder Type Repeatability (µm) approx.
Stage Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xBID0A0B8-S2C 180 (7.1) 37.7 (83.0)


300 (11.8)
MPMA-xBID0A0D0-S2C 300 (11.8) Multi-turn high Multi-turn high 39.4 (86.8)
resolution resolution
MPMA-xBIE2A0B8-S2C 180 (7.1) encoder encoder 39.7 (87.4)
420 (16.5) N/A absolute N/A absolute 60 N/A 60
MPMA-xBIE2A0D0-S2C 300 (11.8) feedback, feedback, 41.4 (91.2)
128 cycle/rev. 128 cycle/rev.
MPMA-xBIG6A0B8-S2C 180 (7.1) (ballscrew only) (ballscrew only) 43.5 (95.8)
660 (26.0)
MPMP-xBIG6A0D0-S2C 300 (11.8) 45.2 (99.5)

128 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MPMA-xBIxxxxxx-xxx Product Dimensions


181.5
(7.15) 30.0 (4X) M10 x 1.25 Thru (2 per end cap)
25.4 TL/2 165 TL/2 25.4 (1.18) Access point for linear bearing
(1.00) (6.5) (1.00) Bumper Travel lubrication.
Bumper Travel Bumper Travel Ø13.0 (0.5)
Access point for ballscrew
nut lubrication.
37.0 TU/2
(4X) Ø7.00 (0.276) Thru (1.46) 82.5 62.1
(3.25) B (2.45)

65.0 165 239


(2.56) (6.5) (9.4) 130.8
Base Base
Carriage (5.15) 199.7
(7.86)

130 69.7
(5.12) (2.74)
TU/2
(4X) M8 X 1.25-6H 12.0 (0.47) See Detail A

30.0
163.1 (1.18)
(6.42) Dimensions are in mm (in.) Bumper Travel

25.4 Clearance required for connectors


(4X) M10 x 1.25 Thru Secondary (1.00) at orientation shown.
(2 per end cap)
Access point for linear Detail A
bearing lubrication. 6.0 max
45.1
Ground Screw (0.24)
(1.78)
(M5 x 0.8-6H) 241.3 5.22 min
(9.50) (0.21)
Quantity C
Mount to base using M6 x 1.0 hardware
at 120 mm spacing and the tee-nut bar
0.025 / 300 x 300 (0.001 / 12.0 x 12.0) shipped with multi-axis stage.
Base
A Flatness requirement for assembly
mounting surface.

MPMA-xBIxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Z-axis) (Z-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-ABID0A0B8-S2C 530 (20.9) 180 (7.1)
641 (25.2) 300 (11.8) 10
MPMA-ABID0A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABIE2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 420 (16.5) 12
MPMA-ABIE2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABIG6A0B8-S2C 530 (20.9) 180 (7.1)
1001 (39.4) 660 (26.0) 16
MPMA-ABIG6A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBID0A0B8-S2C 530 (20.9) 180 (7.1)
641 (25.2) 300 (11.8) 10
MPMA-BBID0A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBIE2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 420 (16.5) 12
MPMA-BBIE2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBIG6A0B8-S2C 530 (20.9) 180 (7.1)
1001 (39.4) 660 (26.0) 16
MPMA-BBIG6A0D0-S2C 650 (25.6) 300 (11.8)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

Publication GMC-SG001O-EN-P — March 2010 129


Chapter 2 Linear Motion

MPMA-xBDxxxxxx-xxx Product Specifications and Dimensions

These specifications apply to Center Stacked X/Z stages with 250 mm


frame linear motor driven X-axis and 150 mm frame ballscrew driven
Z-axis. Maximum payload is 20 kg (44.0 lb). For heavier loads, contact
your Rockwell Automation sales representative.

MPMA-xBDxxxxxx-xxx Product Specifications


Bi-directional Weight,
Multi-axis Linear Travel mm (in.) Encoder Type Repeatability (µm) approx.
Stage Cat. No.
X-axis Y-axis Z-axis X-axis Y-axis Z-axis X-axis Y-axis Z-axis kg (lb)

MPMA-xBDD2A0B8-S2C 180 (7.1) 52.2 (114.9)


320 (12.6)
MPMA-xBDD2A0D0-S2C 300 (11.8) 53.9 (118.7)
MPMA-xBDE4A0B8-S2C 180 (7.1) 55.2 (121.5)
MPMA-xBDE4A0D0-S2C 440 (17.3) 300 (11.8) 56.9 (125.3)
MPMA-xBDE4A0E2-S2C 420 (16.5) 58.6 (129.0)
MPMA-xBDG8A0B8-S2C 180 (7.1) 5 micron Multi-turn high 61.7 (135.8)
resolution resolution
MPMA-xBDG8A0D0-S2C 680 (26.8) 300 (11.8) incremental encoder 63.4 (139.6)
N/A magnetic linear N/A absolute 15 N/A 60
MPMA-xBDG8A0E2-S2C 420 (16.5) encoder feedback, 65.1 (143.3)
(direct drive 128 cycle/rev.
MPMA-xBDI0A0B8-S2C 180 (7.1) only) (ballscrew only) 65.2 (143.5)
MPMA-xBDI0A0D0-S2C 800 (31.5) 300 (11.8) 66.9 (147.3)
MPMA-xBDI0A0E2-S2C 420 (16.5) 68.6 (151.0)
MPMA-xBDJ2A0D0-S2C 300 (11.8) 70.0 (154.1)
MPMA-xBDJ2A0E2-S2C 920 (36.2) 420 (16.5) 71.7 (157.8)
MPMA-xBDJ2A0F4-S2C 540 (21.3) 73.5 (161.8)

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Linear Motion Chapter 2

MPMA-xBDxxxxxx-xxx Product Dimensions


181.5
30.0
TL/2 (7.15) TL/2 25.4
25.4 (1.18)
(1.00) 165 (1.00) Bumper Travel
Bumper Travel (6.5) Bumper Travel
(4X) 9/16-12 UNC Thru (2 per end cap)
Access point for linear bearing
lubrication.
(4X) Ø7.00 (0.276) Thru

TU/2 See Detail A


82.5
(3.25)

65 239 86.1 248.7


(2.56) 165 (9.4) (3.39) (9.79)
Base (6.5) Carriage Base
172.2
B (6.78)

130
(5.12)
(4X) M6 X 1.25-6H 12.0 (0.47) TU/2 117.7
(4.63)

Dimensions are in mm (in.) 30.0


(1.18)
163.1 Bumper Travel
(6.42)

25.4 Clearance required for connectors


Secondary 45.1 at orientation shown.
(1.00)
(1.78)
(4X) M10 x 1.5-6H Thru (2 per end cap)
Access point for linear bearing Detail A
lubrication. 6.0 max
(0.24)
241.3
(9.50) 5.22 min
(0.21)
Ground Screw
(M5 x 0.8-6H) Quantity C
Mount to base using M6 x 1.0 hardware
at 120 mm spacing and the tee-nut bar
0.025 / 300 x 300 (0.001 / 12.0 x 12.0) shipped with multi-axis stage.
Base
Flatness requirement for assembly
A
mounting surface.

Publication GMC-SG001O-EN-P — March 2010 131


Chapter 2 Linear Motion

MPMA-xBDxxxxxx-xxx Dimensions
A TL B TU C
Multi-axis Linear Stage Stage Length Travel Stage Length Travel Mounting Locations
Cat. No. (X-axis) (X-axis) (Z-axis) (Z-axis) (X-axis)
mm (in.) mm (in.) mm (in.) mm (in.) Qty
MPMA-ABDD2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 320 (12.6) 12
MPMA-ABDD2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABDE4A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-ABDE4A0D0-S2C 881 (34.7) 440 (17.3) 650 (25.6) 300 (11.8) 14
MPMA-ABDE4A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-ABDG8A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-ABDG8A0D0-S2C 1121 (44.1) 680 (26.8) 650 (25.6) 300 (11.8) 18
MPMA-ABDG8A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-ABDI0A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-ABDI0A0D0-S2C 1241 (48.9) 800 (31.5) 650 (25.6) 300 (11.8) 20
MPMA-ABDI0A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-ABDJ2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-ABDJ2A0E2-S2C 1361 (53.6) 920 (36.2) 770 (30.3) 420 (16.5) 22
MPMA-ABDJ2A0F4-S2C 890 (35.0) 540 (21.3)
MPMA-BBDD2A0B8-S2C 530 (20.9) 180 (7.1)
761 (30.0) 320 (12.6) 12
MPMA-BBDD2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBDE4A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-BBDE4A0D0-S2C 881 (34.7) 440 (17.3) 650 (25.6) 300 (11.8) 14
MPMA-BBDE4A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-BBDG8A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-BBDG8A0D0-S2C 1121 (44.1) 680 (26.8) 650 (25.6) 300 (11.8) 18
MPMA-BBDG8A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-BBDI0A0B8-S2C 530 (20.9) 180 (7.1)
MPMA-BBDI0A0D0-S2C 1241 (48.9) 800 (31.5) 650 (25.6) 300 (11.8) 20
MPMA-BBDI0A0E2-S2C 770 (30.3) 420 (16.5)
MPMA-BBDJ2A0D0-S2C 650 (25.6) 300 (11.8)
MPMA-BBDJ2A0E2-S2C 1361 (53.6) 920 (36.2) 770 (30.3) 420 (16.5) 22
MPMA-BBDJ2A0F4-S2C 890 (35.0) 540 (21.3)

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from
millimeters. Dimensions without tolerances are for reference.

132 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Integrated Multi-axis Linear Stage Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP MA - x x x x x x x x x - x x x
Cable
C = Cable track module with IP67 circular DIN-style connectors (applies to all Bulletin MPMA stages)
Limits and Brake Options
X-axis Y-axis Z-axis
1 = No brake, no limits 1 = No brake, no limits 1 = None
2 = No brake, no limits 2 = None 2 = 24V brake, no limits (ballscrew only)
Protection Options (same as Bulletin MPAS options)
S = Covered with strip seals (applies to all Bulletin MPMA stages)
Z-axis 10s of mm
0 = 0 mm 2 = 20 mm 4 = 40 mm 6 = 60 mm 8 = 80 mm
1 = 10 mm 3 = 30 mm 5 = 50 mm 7 = 70 mm 9 = 90 mm
Z-axis 100s of mm
A = 0 mm C = 200 mm E = 400 mm
B = 100 mm D = 300 mm F = 500 mm
Y-axis 10s of mm
0 = 0 mm 2 = 20 mm 4 = 40 mm 6 = 60 mm 8 = 80 mm
1 = 10 mm 3 = 30 mm 5 = 50 mm 7 = 70 mm 9 = 90 mm
Y-axis 100s of mm
A = 0 mm C = 200 mm E = 400 mm G = 600 mm
B = 100 mm D = 300 mm F = 500 mm
X-axis 10s of mm
0 = 0 mm 2 = 20 mm 4 = 40 mm 6 = 60 mm 8 = 80 mm
1 = 10 mm 3 = 30 mm 5 = 50 mm 7 = 70 mm 9 = 90 mm
X-axis 100s of mm
A = 0 mm C = 200 mm E = 400 mm G = 600 mm I = 800 mm
B = 100 mm D = 300 mm F = 500 mm H = 700 mm J = 900 mm
Bulletin MPAS Linear Stage
X-axis (base) Y-axis (secondary) Z-axis (secondary)
B = MPAS-x9xxxK/L-ALMS2x B = MPAS-x8xxxF/E-ALMS2x B = None
C = MPAS-x9xxxK/L-ALMS2x C = MPAS-x9xxxK/L-ALMS2x C = None
D = MPAS-x9xxxK/L-ALMS2x D = None D = MPAS-x6xxx2-V20S4x
E = MPAS-x8xxxF/E-ALMS2x E = None E = MPAS-x6xxx2-V20S4x
I = MPAS-x8xxx2-V20S2x I = None I = MPAS-x6xxx2-V20S4x
P = MPAS-x8xxx2-V20S2x P = MPAS-x8xxx2-V20S2x P = None
Q = MPAS-x9xxx2-V20S2x Q = MPAS-x8xxx2-V20S2x Q = None
Configuration
A = Center stacked XY
B = Center stacked XZ
C = Cantilever stacked XY (left-side cantilever)
Voltage Class
A = 200V
B = 400V
Actuator Type
MA = Actuator, multi-axis linear stage
Actuator Series
MP = MP-Series

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Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinders


With the MP-Series and TL-Series Electric Cylinders, your
applications will experience flexible servo control ideal for
solutions requiring forces to be built up quickly and positions
that need to be approached accurately. Available in three
ISO 15552 pneumatic-class frame sizes (32, 40, and 63), these
durable, quiet, and energy-efficient non-rotating stainless steel
MP-Series Electric Cylinders
piston rod actuators are an excellent upgrade for pneumatic
systems.

With the ability to synchronize and coordinate with multi-axis


machine motions, the MP-Series and TL-Series cylinders provide
a dynamic, precise response for a wide range of linear motion
applications. When seamlessly integrated into the Rockwell
Automation Integrated Architecture, MP-Series and TL-Series
electric cylinders use RSLogix 5000 software to extend and
TL-Series Electric Cylinders retract with precise positioning, velocity or force. In Force
mode, an electric cylinder continues to push the load in a
manner similar to an air cylinder, but with the convenience of a
limit established by using state-of-the art software.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series and TL-Series Electric Cylinder Features


• Fully assembled and ready to mount cylinders contribute to reductions in mechanical design
engineering, assembly, wiring, and commissioning time.
• State-of-the-art design features ballscrew construction with linear stroke lengths up to 800 mm (32 in.),
absolute high-resolution feedback, and speeds up to 1.0 m/s (39.4 in./s).
• Operates without externally mounted limit or home switches and retains position during power loss
for faster machine restart.
• Rated for 100% duty cycle and designed for repeatable,
reproducible performance over the actuator's operating life.
• Linear feed force of up to 2500 N (562 lb).
• Positioning repeatability of ±0.02 mm (0.0008 in.).
• No piping, valving, air, or oil supply required. Refer to your Rockwell Automation sales
representative for parallel mount availability.
• Sizing and engineering with compatible servo drives is made
easy with Motion Analyzer software and online CAD files.
• Commissioning is simplified by the use of standard Allen-Bradley motor power and feedback cables.
• Full set-up and programming support by using Allen-Bradley Logix Controller platforms. RSLogix 5000
and Ultraware software make setup and commissioning fast and easy.
• Optional 24V DC holding brakes.

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Linear Motion Chapter 2

MP-Series and TL-Series Electric Cylinders Accessories

These accessory items apply to MP-Series and TL-Series electric cylinders.

Mounting Attachments
Accessory Item Description Dimensions
1 Foot mounting kit Includes front face bracket, body clamps, and mounting bolts. page 156
2 Flange mounting page 157
For front face mounting. Includes mounting bolts.
3 Trunnion mounting page 157
4 Trunnion support Use with trunnion mounting. page 158
5 Trunnion mounting kit For mounting anywhere along the cylinder profile barrel. page 159
6 Clevis foot page 159
Use with rod eye.
7 Clevis foot (right angle) page 160

5
13

7 9

10 11

12
6

2
3

Rod-end Attachments 4

Accessory Item Description Dimensions


Use with Rod Clevis (spherical bearing), item 10 or Clevis Foot,
8 Rod eye page 161
items 6 and 7.
9 Rod clevis Permits a swivelling movement of the cylinder in one plane. page 162
10 Rod clevis For spherical connection of cylinders with rod eye. page 162
Links the piston rod-end of the cylinder to the machine parts to
11 Coupling piece page 164
be moved. Used to compensate for radial misalignment.
Links the piston rod-end of the cylinder to the machine parts to
12 Self-aligning rod be moved. Used to compensate for radial and angular page 165
coupler misalignment.
13 Rod guide Used to protect piston rod against radial or torsional side loads. page 168

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Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinders Rod Load Ratings

Electric cylinders must have the weight of the load supported and guided separately so that only axial
force (no radial load) is required of the piston rod throughout the complete extend and retract motion. If
some residual radial and/or torsional loading remains unavoidable, it may be necessary to add a rod
guide. Refer to Motion Analyzer software, version 4.7 or later, for assistance when making these
calculations and to determine when a rod guide is recommended.

Maximum Permissible Lateral Forces Fymax and Fzmax on the Piston Rod

If there are two or more forces and torques acting simultaneously


on the piston rod, the following equations must be true:

[Fy] [Fz] [My] [Mz]


Fy max
+ Fz max
+ My max + Mz max 1

[Fx] Fx max
[Mx] Mx max

Horizontal Mounting Position Vertical Mounting Position


1000 1000
500 500

100 100
Fy, Fz, (N)

Fy, Fz, (N)

50 50

10 10
5 5

1 1
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
l (mm) l (mm)

MP-Series or TL-Series (frame 32)


MP-Series or TL-Series (frame 40)
MP-Series or TL-Series (frame 63)

Load Force Ratings


MP-Series and TL-Series Electric Cylinders
Attribute
Frame 32 Frame 40 Frame 63
Fx max (static) 600 N (135 lb) 1400 N (315 lb) 3700 N (832 lb)
Mx max 1 Nm (8.8 lb-in) 1 Nm (8.8 lb-in) 1.5 Nm (13.3 lb-in)
My max, Mz max 8 Nm (70.7 lb-in) 20 Nm (177 lb-in) 27 Nm (239 lb-in)

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Linear Motion Chapter 2

MP-Series and TL-Series Electric Cylinders Piston Rod Deflection Specifications

These specifications are for determining the amount of shaft deflection to expect from a given load.

Piston-rod deflection specifications are a F


function of stroke length.
f

MP-Series and TL-Series Electric Cylinders (frame 32)

4
3.5 2.1 mm (0.083 in.) deflection at
3 stroke limit of 188 mm (7.40 in.)
for 45 N (10.1 lb) load.
2.5
f (mm)

2
1.5 Lateral Force F = 0 N
Lateral Force F = 10 N (2.25 lb)
1
Lateral Force F = 20 N (4.50 lb)
0.5
Lateral Force F = 45 N (10.10 lb)
0
0 50 100 150 200 250 300 350 400
l (mm)

MP-Series and TL-Series Electric Cylinders (frame 40)

7
6
5
1.9 mm (0.075 in.) deflection at
4 stroke limit of 185 mm (7.28 in.)
f (mm)

for 155 N (34.8 lb) load.


Lateral Force F = 0 N
3 Lateral Force F = 20 N (4.50 lb)
2 Lateral Force F = 30 N (6.74 lb)
1 Lateral Force F = 40 N (8.99 lb)
Lateral Force F = 115 N (25.85 lb)
0
0 100 200 300 400 500 600
l (mm)

MP-Series and TL-Series Electric Cylinders (frame 63)

7
6
3.1 mm (0.122 in.) deflection at
5 stroke limit of 389 mm (15.31 in.)
for 95 N (21.36 lb) load.
4
f (mm)

Lateral Force F = 0 N
3 Lateral Force F = 20 N (4.50 lb)
2 Lateral Force F = 30 N (6.74 lb)
1 Lateral Force F = 40 N (8.99 lb)
Lateral Force F = 95 N (21.36 lb)
0
0 100 200 300 400 500 600 700 800
l (mm)

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Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinders Life Specifications

Electric cylinder life specifications, running performance (L), are based on a combination of tested and
calculated data. If the parameters of your application are different, your results could be different. The
achievable running performance (L) is a function of mean feed force (F), according to DIN 69051-4 as
shown below and illustrated on page 139. Refer to Motion Analyzer software, version 4.7 or later, for
assistance when making these calculations and determining the running performance for your application.

Calculation of the Feed Force Fx

The peak feed force value must not exceed the maximum feed force within a movement
Fx Fx max
cycle. In the case of vertical operation, the peak value is generally achieved during the
and
acceleration phase of the upwards stroke. If the maximum feed force is exceeded, you
Vx Vx max
can increase wear and shorten the service life of the ballscrew. The maximum speed must
likewise not be exceeded.

During operation, the continuous feed force may be briefly exceeded up to the maximum
Fxm Fx cont
feed force. The continuous feed force must, however, be adhered to when averaged over
a movement cycle.

Mean Feed Speed (to DIN 69051-4)


vx2
vx max
|vx| x
q
+ |vx1| x
q1 q2 q3 vx (mm/s)
vxm = + |vx2| x + |vx3| x +
100 100 100 100 vx3 vxm
vx1

q1 q2 q3
q (100%)

Mean Feed Force (to DIN 69051-4)


3 Fx1
|vx| q
Fxm = |Fx|3 x x = Fx max
|vxm| 100
Fx3
Fx (N)

Fxm
Fx2
3
Fxm = |Fx1|3 x |vx1| x q1 + |Fx2|3 x |vx2| x q2 + |Fx3|3 x |vx3| x q3 +
|vxm| 100 |vxm| 100 |vxm| 100

q1 q2 q3
Fx = Feed Force Vx = Feed Speed q (100%)
Fxm = Mean Feed Force Vxm = Mean Feed Speed
Fxmax = Maximum Feed Force Vxmax = Maximum Feed Speed
Fxcont = Continuous Feed Force
q = % of Time

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Linear Motion Chapter 2

The achievable running performance (L) is a function of mean feed force (F), according to DIN 69051-4 as
illustrated in the figures below.

MP-Series and TL-Series Electric Cylinders (frame 32)

500

400

300
F (N)

200

100
MPAR-A/B1xxxB or TLAR-A1xxxB
MPAR-A/B1xxxE or TLAR-A1xxxE
0
0 2500 5000 7500 10000
L (km)

MP-Series and TL-Series Electric Cylinders (frame 40)

1000

800

600
F (N)

400

200
MPAR-A/B2xxxC or TLAR-A2xxxC
MPAR-A/B2xxxF or TLAR-A2xxxF
0
0 2500 5000 7500 10000
L (km)

MP-Series and TL-Series Electric Cylinders (frame 63)

3000

2500
2000

1500
F (N)

1000
500 MPAR-A/B3xxxE or TLAR-A3xxxE
MPAR-A/B3xxxH or TLAR-A3xxxH
0
0 2500 5000 7500 10000
L (km)

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Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinders Specifications


MP-Series and TL-Series Electric Cylinders General Specifications
Attribute Frame 32 Frame 40 Frame 63
Construction design Ballscrew servo-driven non-rotating piston rod (1)
Piston rod thread M10x1.25 M12x1.25 M16x1.50
100 mm (3.94 in.)
100 mm (3.94 in.)
100 mm (3.94 in.) 200 mm (7.87 in.)
200 mm (7.87 in.)
200 mm (7.87 in.) 300 mm (11.81 in.)
Working stroke 300 mm (11.81 in.)
300 mm (11.81 in.) 400 mm (15.75 in.)
400 mm (15.75 in.)
400 mm (15.75 in.) 600 mm (23.62 in.)
600 mm (23.62 in.) 800 mm (31.50 in.)
Protection against torsion/guide Plain bearing guide
Stroke reserve 0 mm
Angle of rotation at the piston rod, max ±0.30° ±0.25° ±0.20°
Impact energy (E) at the end positions
0.0001 J 0.0002 J 0.0004 J
E=0.5 x m x v2
±0.02 mm
Positioning repeatability, max (0.0008 in.)
0.05 mm
Reversing backlash, max (2) (0.002 in.)
Duty cycle 100%
Position sensing (feedback) Multi-turn absolute encoder
Via female threads
Type of mounting
Via accessories
Mounting position Any
(1) The maximum rotational force (Mx) applied in the application is limited as specified in Load Force Ratings on page 136.
(2) In new condition.

MP-Series and TL-Series Electric Cylinders Moving Load Specifications


MPAR-x1xxxB MPAR-x1xxxE MPAR-x2xxxC MPAR-x2xxxF MPAR-x3xxxE MPAR-x3xxxH
TLAR-A1xxxB TLAR-A1xxxE TLAR-A2xxxC TLAR-A2xxxF TLAR-A3xxxE TLAR-A3xxxH
Attribute
Frame 32, Weight, approx. Frame 40, Weight, approx. Frame 63, Weight, approx.
g (oz) g (oz) g (oz)
Moving load with 0 mm stroke 170 (6.0) 200 (7.05) 310 (10.93) 380 (13.40) 810 (28.57) 810 (1.79)
Moving load per 10 mm stroke 6.9 (0.24) 6.9 (0.24) 8.9 (0.31) 8.9 (0.31) 12.8 (0.45) 12.8 (0.028)

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Linear Motion Chapter 2

MP-Series Electric Cylinders Performance Specifications


Continuous Max Acceleration
Electric Cylinder (1) Frame Max Feed Force Feed Force Max Speed Stroke Lengths
Cat. No. N (lb) N (lb) m/s (in./s) mm (in.) m/s2 (in./s2)

MPAR-A1xxxB-VxA 100 (3.94)


300 (67) 240 (54) 0.15 (5.9)
MPAR-B1xxxB-VxA 200 (7.87)
32
MPAR-A1xxxE-VxA 300 (11.81)
350 (79) 280 (63) 0.50 (19.7) 400 (15.75)
MPAR-B1xxxE-VxA
MPAR-A2xxxC-VxA 100 (3.94)
525 (118) 420 (94) 0.25 (9.8)
MPAR-B2xxxC-VxA 200 (7.87)
40 300 (11.81)
MPAR-A2xxxF-VxA 400 (15.75) 6.0 (236)
800 (180) 640 (144) 0.64 (25.2)
MPAR-B2xxxF-VxA 600 (23.62)
MPAR-A3xxxE-MxA 100 (3.94)
2500 (562) 2000 (450) 0.50 (19.7)
MPAR-B3xxxE-MxA 200 (7.87)
300 (11.81)
63
MPAR-A3xxxH-MxA 400 (15.75)
1625 (365) 1300 (292) 1.0 (39.4) 600 (23.62)
MPAR-B3xxxH-MxA
800 (31.50)
(1) Stroke length replaces xxx in each catalog number.

TL-Series Electric Cylinders Performance Specifications


Continuous Max Acceleration
Electric Cylinder (1) Frame Max Feed Force Feed Force Max Speed Stroke Lengths
Cat. No. N (lb) N (lb) m/s (in./s) mm (in.) m/s2 (in./s2)

TLAR-A1xxxB-BxA 300 (67) 240 (54) 0.15 (5.9) 100 (3.94)


200 (7.87)
32
TLAR-A1xxxE-BxA 350 (79) 280 (63) 0.50 (19.7) 300 (11.81)
400 (15.75)
TLAR-A2xxxC-BxA 525 (118) 420 (94) 0.25 (9.8) 100 (3.94)
200 (7.87)
40 300 (11.81)
TLAR-A2xxxF-BxA 800 (180) 520 (117) 0.64 (25.2) 400 (15.75) 6.0 (236)
600 (23.62)
TLAR-A3xxxE-BxA 2500 (562) 1750 (393) 0.50 (19.7) 100 (3.94)
200 (7.87)
300 (11.81)
63
TLAR-A3xxxH-BxA 1625 (365) 975 (219) 1.0 (39.4) 400 (15.75)
600 (23.62)
800 (31.50)
(1) Stroke length replaces xxx in each catalog number.

MP-Series and TL-Series Electric Cylinders System Combinations


For Bulletin MPAR electric cylinders and Refer to For Bulletin TLAR electric cylinders and Refer to
Kinetix 300 (240V and 480V) drives page 644 Kinetix 300 (240V) drives page 650
Kinetix 6000 (230V and 460V) drives and page 661 Kinetix 2000 (230V) drives page 692
Kinetix 6200/Kinetix 6500 (460V drives)
Kinetix 2000 (230V) drives page 687
Ultra3000 (230V and 460V) drives page 710

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MP-Series and TL-Series Electric Cylinders Weight Specifications


MP-Series Electric Cylinders (weight of cylinder with non-brake motor)
Electric Cylinder Weight, approx. (1) Electric Cylinder Weight, approx. Electric Cylinder Weight, approx.
Cat. No. kg (lb) Cat. No. kg (lb) Cat. No. kg (lb)
MPAR-A/B1100B-V2A 2.6 (5.73) MPAR-A/B2100C-V2A 3.7 (8.16) (1) MPAR-A/B3100E-M2A 9.5 (20.94) (2)
MPAR-A/B1200B-V2A 2.9 (6.39) MPAR-A/B2200C-V2A 4.1 (9.04) (1) MPAR-A/B3200E-M2A 10.3 (22.71) (2)
MPAR-A/B1300B-V2A 3.2 (7.05) MPAR-A/B2300C-V2A 4.6 (10.14) (1) MPAR-A/B3300E-M2A 11.1 (24.47) (2)
MPAR-A/B1400B-V2A 3.5 (7.72) MPAR-A/B2400C-V2A 5.0 (11.02) (1) MPAR-A/B3400E-M2A 11.9 (26.23) (2)
MPAR-A/B1100E-V2A 3.0 (6.61) MPAR-A/B2600C-V2A 6.0 (11.02) (1) MPAR-A/B3600E-M2A 13.5 (29.76) (2)
MPAR-A/B1200E-V2A 3.3 (7.27) MPAR-A/B2100F-V2A 4.2 (9.26) (3) MPAR-A/B3800E-M2A 15.2 (33.51) (2)
MPAR-A/B1300E-V2A 3.6 (7.94) MPAR-A/B2200F-V2A 4.7 (10.36) (3) MPAR-A/B3100H-M2A 9.3 (20.50) (4)
MPAR-A/B1400E-V2A 4.0 (8.82) MPAR-A/B2300F-V2A 5.2 (11.46) (3) MPAR-A/B3200H-M2A 10.1 (22.27) (4)
MPAR-A/B2400F-V2A 5.6 (12.34) (3) MPAR-A/B3300H-M2A 10.9 (24.03) (4)
MPAR-A/B2600F-V2A 6.6 (14.55) (3) MPAR-A/B3400H-M2A 11.7 (25.79) (4)
MPAR-A/B3600H-M2A 13.4 (29.54) (4)
MPAR-A/B3800H-M2A 15.0 (33.07) (4)
(1) If ordering an MPAR-A/Bxxxxx-V4A electric cylinder with brake, add 0.2 kg (0.4 lb).
(2) If ordering an MPAR-A/Bxxxxx-M4A electric cylinder with brake, add 1.0 kg (2.2 lb).
(3) If ordering an MPAR-A/Bxxxxx-V4A electric cylinder with brake, add 0.4 kg (0.9 lb).
(4) If ordering an MPAR-A/Bxxxxx-M4A electric cylinder with brake, add 1.7 kg (3.7 lb).

TL-Series Electric Cylinders (weight of cylinder with non-brake motor)


Electric Cylinder Weight, approx. Electric Cylinder Weight, approx. (1) Electric Cylinder Weight, approx. (2)
Cat. No. kg (lb) Cat. No. kg (lb) Cat. No. kg (lb)
TLAR-A1100B-B2A 1.7 (3.75) (3) TLAR-A2100C-B2A 3.1 (6.83) TLAR-A3100E-B2A 9.5 (20.94)
TLAR-A1200B-B2A 2.0 (4.41) (3) TLAR-A2200C-B2A 3.6 (7.94) TLAR-A3200E-B2A 10.3 (22.71)
TLAR-A1300B-B2A 2.4 (5.29) (3) TLAR-A2300C-B2A 4.0 (8.82) TLAR-A3300E-B2A 11.1 (24.47)
TLAR-A1400B-B2A 2.7 (5.95) (3) TLAR-A2400C-B2A 4.5 (9.92) TLAR-A3400E-B2A 11.9 (26.23)
TLAR-A1100E-B2A 2.4 (5.29) (4) TLAR-A2600C-B2A 5.4 (11.90) TLAR-A3600E-B2A 13.5 (29.76)
TLAR-A1200E-B2A 2.8 (6.17) (4) TLAR-A2100F-B2A 3.7 (8.16) TLAR-A3800E-B2A 15.2 (33.51)
TLAR-A1300E-B2A 3.1 (6.83) (4) TLAR-A2200F-B2A 4.1 (9.04) TLAR-A3100H-B2A 9.3 (20.50)
TLAR-A1400E-B2A 3.4 (7.49) (4) TLAR-A2300F-B2A 4.6 (10.14) TLAR-A3200H-B2A 10.1 (22.27)
TLAR-A2400F-B2A 5.1 (11.24) TLAR-A3300H-B2A 10.9 (24.03)
TLAR-A2600F-B2A 6.0 (13.23) TLAR-A3400H-B2A 11.7 (25.79)
TLAR-A3600H-B2A 13.4 (29.54)
TLAR-A3800H-B2A 15.0 (33.07)
(1) If ordering an TLAR-Axxxxx-B4A electric cylinder with brake, add 0.4 kg (0.9 lb).
(2) If ordering an TLAR-Axxxxx-B4A electric cylinder with brake, add 0.6 kg (1.3 lb).
(3) If ordering an TLAR-Axxxxx-B4A electric cylinder with brake, add 0.2 kg (0.4 lb).
(4) If ordering an TLAR-Axxxxx-B4A electric cylinder with brake, add 0.5 kg (1.1 lb).

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Linear Motion Chapter 2

Actuator Cylinders (weight of replacement cylinder)

Actuator Cylinder (1) Weight, approx. Actuator Cylinder (1) Weight, approx. Actuator Cylinder (1) Weight, approx.
Cat. No. kg (lb) Cat. No. kg (lb) Cat. No. kg (lb)
MPAR-X1100B 1.1 (2.43) MPAR-X2100C 1.7 (3.75) MPAR-X3100E 3.8 (8.38)
MPAR-X1200B 1.4 (3.09) MPAR-X2200C 2.2 (4.85) MPAR-X3200E 4.6 (10.14)
MPAR-X1300B 1.7 (3.75) MPAR-X2300C 2.6 (5.73) MPAR-X3300E 5.4 (11.90)
MPAR-X1400B 2.1 (4.63) MPAR-X2400C 3.1 (6.83) MPAR-X3400E 6.3 (13.89)
MPAR-X1100E 1.1 (2.43) MPAR-X2600C 4.0 (8.82) MPAR-X3600E 7.9 (17.42)
MPAR-X1200E 1.4 (3.09) MPAR-X2100F 1.8 (3.97) MPAR-X3800E 9.5 (20.94)
MPAR-X1300E 1.8 (3.97) MPAR-X2200F 2.3 (5.07) MPAR-X3100H 3.8 (8.38)
MPAR-X1400E 2.1 (4.63) MPAR-X2300F 2.8 (6.17) MPAR-X3200H 4.6 (10.14)
MPAR-X2400F 3.2 (7.05) MPAR-X3300H 5.4 (11.90)
MPAR-X2600F 4.2 (9.26) MPAR-X3400H 6.3 (13.89)
MPAR-X3600H 7.9 (17.42)
MPAR-X3800H 9.5 (20.94)
(1) Replacement actuator cylinders apply to MP-Series and TL-Series electric cylinders. For example, if ordering a replacement cylinder for electric cylinder catalog numbers
MPAR-A2100C-V2A or TLAR-A2100C-B2A, the replacement actuator cylinder catalog number is MPAR-X2100C.

MP-Series and TL-Series Electric Cylinders Mounting Accessories


Weight, Weight,
Frame

Frame
Accessory Cat. No. approx. Accessory Cat. No. approx.
g (oz) g (oz)
32 MPAR-NA174991 240 (8.46) 32 MPAR-NA163525 210 (7.41)
Trunnion
Foot mounting 40 MPAR-NA174992 310 (10.93) 40 MPAR-NA163526 390 (13.76)
mounting kit
63 MPAR-NA174993 510 (17.99) 63 MPAR-NA163528 890 (31.39)
32 MPAR-NA31761 220 (7.76) 32 MPAR-NA31768 290 (10.23)
Clevis foot
Clevis foot 40 MPAR-NA31762 300 (10.58) 40 MPAR-NA31769 360 (12.70)
(right angle)
63 MPAR-NA31764 580 (20.46) 63 MPAR-NA31771 880 (31.0)
32 MPAR-NA174376 240 (8.46) 32 MPAR-NA161846 240 (8.46)
Flange mounting
Flange mounting 40 MPAR-NA174377 280 (9.88) (corrosion 40 MPAR-NA161847 300 (10.58)
resistant)
63 MPAR-NA174379 690 (24.34) 63 MPAR-NA161849 710 (25.04)
32 MPAR-NA174411 130 (4.58) 32 MPAR-NA161852 150 (5.29)
Trunnion flange
Trunnion flange 40 MPAR-NA174412 240 (8.46) (corrosion 40 MPAR-NA161853 260 (9.17)
resistant)
63 MPAR-NA174414 600 (21.16) 63 MPAR-NA161855 640 (22.57)
32 MPAR-NA32959 130 (4.58) 32 MPAR-NA161874 200 (7.05)
Trunnion support
Trunnion support 40 MPAR-NA32960 400 (14.11) (corrosion 40 MPAR-NA161875 330 (11.64)
resistant)
63 MPAR-NA32961 480 (16.93) 63 MPAR-NA161876 440 (11.64)

Publication GMC-SG001O-EN-P — March 2010 143


Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinders Rod-end Accessories

Frame

Frame
Weight, approx. Weight, approx.
Accessory Cat. No. Accessory Cat. No.
g (oz) g (oz)

32 MPAR-NE9261 70 (2.47) 32 MPAR-NE195582 70 (2.47)


Rod eye
Rod eye 40 MPAR-NE9262 110 (3.53) (corrosion resistant) 40 MPAR-NE195583 110 (3.53)
63 MPAR-NE9263 210 (7.41) 63 MPAR-NE195584 210 (7.41)
32 MPAR-NE32954 140 (4.94) 32 MPAR-NE6144 110 (3.88)
Rod clevis 40 MPAR-NE10767 210 (7.41) Rod clevis 40 MPAR-NE6145 170 (6.00)
63 MPAR-NE10768 500 (17.64) 63 MPAR-NE6146 390 (13.76)
32 MPAR-NE13569 110 (3.88) 32 MPAR-NE6140 210 (7.41)
Rod clevis Self-aligning
(corrosion resistant) 40 MPAR-NE13570 180 (6.35) 40 MPAR-NE6141 220 (7.76)
rod coupler
63 MPAR-NE13571 400 (14.11) 63 MPAR-NE6142 650 (22.93)
32 MPAR-NE36125 110 (3.88)
Coupling piece 40 MPAR-NE36126 180 (6.35)
63 MPAR-NE36127 250 (8.82)

MP-Series and TL-Series Electric Cylinders Rod Guide Accessories


Frame

Rod Guide Stroke Length Weight, approx.


Cat. No. mm (in.) kg (lb)

MPAR-NE34494 100 (3.9) 1.7 (3.75)


MPAR-NE34496 200 (7.9) 1.9 (4.19)
32
MPAR-NE34497 320 (12.6) 2.1 (4.63)
MPAR-NE150290 400 (15.7) 2.3 (5.07)
MPAR-NE34500 100 (3.9) 2.7 (5.95)
MPAR-NE34502 200 (7.9) 3.0 (6.61)
MPAR-NE34504 40 320 (12.6) 3.4 (7.50)
MPAR-NE150291 400 (15.7) 3.7 (8.16)
MPAR-NE34505 500 (19.7) 4.0 (8.82)
MPAR-NE34514 100 (3.9) 5.9 (13.01)
MPAR-NE34516 200 (7.9) 6.4 (14.11)
MPAR-NE34518 63 320 (12.6) 7.0 (15.43)
MPAR-NE34519 400 (15.7) 7.4 (16.31)
MPAR-NE34520 500 (19.7) 7.9 (17.42)

144 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series and TL-Series Electric Cylinders Motor Brake Specifications


Brake Response Time
Coil Current
Electric Cylinder Holding Force Engage (using external arc
at 24V DC Release
Cat. No. N (lb) suppression device)
A ms
MOV ms Diode ms
TLAR-A1xxxB 300 (67) 0.18…0.22 21 7 40
TLAR-A1xxxE 350 (79)
TLAR-A2xxxC 525 (118) 0.333…0.407 22 13 73
TLAR-A2xxxF 552 (124)
TLAR-A3xxxE 1414 (318)
0.351…0.429 42 14 86
TLAR-A3xxxH 707 (159)
MPAR-A/B1xxxB 300 (67)
MPAR-A/B1xxxE 350 (79) 0.43…0.53 23 9 18
MPAR-A/B2xxxC 525 (118)
MPAR-A/B2xxxF 800 (180) 0.46…0.56 58 20 42
MPAR-A/B3xxxE 2364 (531) 0.45…0.55 50 20 110
MPAR-A/B3xxxH 1625 (365) 0.576…0.704 110 25 160

Publication GMC-SG001O-EN-P — March 2010 145


146
Chapter 2

MP-Series Electric Cylinders Dimensions (frame 32 and 40)

E Dimensions are in mm (in.)


P
TG

E TG
Linear Motion

HD
See Detail A
K3 RT AD
4x 4x LE

WH LB
Feedback
Connector Power/Brake L1
Connector
VD
MP-Series Electric Cylinder Dimensions

AM

G GI
L2+
+ = Plus Stroke Length
ZJ+
Flat for Wrench L7
Dimensions ZJ and L7 are with piston rod fully retracted.

Ø16.0 Ø16.0 Ø20.0 Ø16.0


(0.63) h9 (0.63) (0.79) h9 (0.63)
M10x1.25 M12x1.25

Ø30.0 Ø35.0
(1.18) d11 (1.38) d11

12.0 10 16.0 13
Detail A Detail A
(0.47) Frame 32 (0.63) Frame 40

Publication GMC-SG001O-EN-P — March 2010


MP-Series Electric Cylinder Dimensions (frame 32)
Electric Cylinder L7 (1) LB (1) LE (2) P AD HD AM G G1 L1 L2 ZJ (3) VD WH E TG K3
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) RT mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.) mm (in.)
MPAR-A/B1100B-V2A 445.7 (17.55) 52.4
MPAR-A/B1200B-V2A 545.7 (21.48) (2.06)
126.5
MPAR-A/B1300B-V2A 645.7 (25.42) (4.98)
77.2
MPAR-A/B1400B-V2A 745.7 (29.36) (3.04)
55.0 66.5 94.0 22.0 24.0 26.0 18.0 122.0 148.0 10.0 26.0 45.5 32.5 6.0
(2.17) (2.62) (3.70) (0.87) (0.94) (1.02) (0.71) (4.80) (5.83) (0.39) (1.02) (1.79) M6 (1.28) (0.24)
MPAR-A/B1100E-V2A 470.7 (18.53) 85.8
MPAR-A/B1200E-V2A 570.7 (22.47) (3.38)
151.5
MPAR-A/B1300E-V2A 670.7 (26.41) (5.96)
110.6
MPAR-A/B1400E-V2A 770.7 (30.34) (4.35)

Publication GMC-SG001O-EN-P — March 2010


(1) If ordering MPAR-A/B1xxxx-V4A actuator with brake, add 36.1 mm (1.42 in.) to dimensions L7 and LB.
(2) If ordering MPAR-A/B1xxxx-V4A actuator with brake, add 33.4 mm (1.31 in.) to dimension LE.
(3) The tolerance for this dimension is ±1.0 mm (0.039 in.).

MP-Series Electric Cylinder Dimensions (frame 40)


Electric Cylinder L7 (1) LB (1) LE (2) P AD HD AM G G1 L1 L2 ZJ (3) VD WH E TG K3
RT
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
MPAR-A/B2100C-V2A 501.2 (19.73)
MPAR-A/B2200C-V2A 601.2 (23.67)
MPAR-A/B2300C-V2A 701.2 (27.61) 151.5 77.2 55.0 66.5 94.0
(5.96) (3.04) (2.17) (2.62) (3.70)
MPAR-A/B2400C-V2A 801.2 (31.54)
MPAR-A/B2600C-V2A 1001.2 (39.42) 24.0 28.5 30.0 21.5 146.5 176.5 10.5 30.0 54.0 38.0 6.0
(0.94) (1.12) (1.18) (0.85) (5.77) (6.95) (0.41) (1.18) (2.13) M6 (1.50) (0.24)
MPAR-A/B2100F-V2A 492.1 (19.37)
MPAR-A/B2200F-V2A 592.1 (23.31)
140.1 65.1 70.0 74.0 109.0
MPAR-A/B2300F-V2A 692.1 (27.25) (5.52) (2.56) (2.76) (2.91) (4.29)
MPAR-A/B2400F-V2A 792.1 (31.19)
MPAR-A/B2600F-V2A 992.1 (39.06)

(1) If ordering MPAR-A/B2xxxC-V4A actuator with brake, add 36.1 mm (1.42 in.) to dimensions L7 and LB.
If ordering MPAR-A/B2xxxF-V4A actuator with brake, add 39.0 mm (1.54 in.) to dimensions L7 and LB.
Linear Motion

(2) If ordering MPAR-A/B2xxxC-V4A actuator with brake, add 33.4 mm (1.31 in.) to dimension LE.
If ordering MPAR-A/B2xxxF-V4A actuator with brake, add 24.7 mm (0.97 in.) to dimension LE.
(3) The tolerance for this dimension is ±1.0 mm (0.039 in.).
Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.

147
Chapter 2
148
Chapter 2

MP-Series Electric Cylinders Dimensions (frame 63)

E Dimensions are in mm (in.)


P
TG

E TG
Linear Motion

HD
See Detail A
K3 RT AD
x4 x4 LE

Feedback WH LB
Connector Power/Brake
Connector VD

AM

G GI
L2+
+ = Plus Stroke Length
ZJ+
Flat for Wrench L7
Dimensions ZJ and L7 are with piston rod fully retracted.

Ø28.0 Ø17.0
(1.10) h9 (0.67)
M16x1.50

Ø45.0
(1.77) d11

20.0 17 Detail A
(0.79) Frame 63

Publication GMC-SG001O-EN-P — March 2010


MP-Series Electric Cylinder Dimensions (frame 63)
Electric Cylinder L7 (1) LB (1) LE (2) P AD HD AM G G1 L1 L2 ZJ (3) VD WH E TG K3
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) RT mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.) mm (in.)
MPAR-A/B3100E-M2A 603.8 (23.77)
MPAR-A/B3200E-M2A 703.8 (27.71)
MPAR-A/B3300E-M2A 803.8 (31.65) 178.8 121.5 89.4 80.9 125.7
MPAR-A/B3400E-M2A 903.8 (35.58) (7.04) (4.78) (3.52) (3.19) (4.95)

MPAR-A/B3600E-M2A 1103.8 (43.46)


MPAR-A/B3800E-M2A 1303.8 (51.33) 32.0 34.0 36.0 28.5 177.0 214.0 15.0 37.0 75.5 56.5 8.0
M8
MPAR-A/B3100H-M2A 574.8 (22.63) (1.26) (1.34) (1.42) (1.12) (6.97) (8.43) (0.59) (1.46) (2.97) (2.22) (0.31)

Publication GMC-SG001O-EN-P — March 2010


MPAR-A/B3200H-M2A 674.8 (26.57)
MPAR-A/B3300H-M2A 774.8 (30.50) 149.8 92.5 98.3 83.9 132.8
MPAR-A/B3400H-M2A 874.8 (34.44) (5.90) (3.64) (3.87) (3.30) (5.23)

MPAR-A/B3600H-M2A 1074.8 (42.31)


MPAR-A/B3800H-M2A 1274.8 (50.19)

(1) If ordering MPAR-A/B3xxxE-M4A actuator with brake, add 34.5 mm (1.36 in.) to dimensions L7 and LB.
If ordering MPAR-A/B3xxxH-M4A actuator with brake, add 48.5 mm (1.91 in.) to dimensions L7 and LB.
(2) If ordering MPAR-A/B3xxxE-M4A actuator with brake, add 34.5 mm (1.36 in.) to dimension LE.
If ordering MPAR-A/B3xxxH-M4A actuator with brake, add 48.5 mm (1.91 in.) to dimension LE.
(3) The tolerance for this dimension is ±1.0 mm (0.039 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Linear Motion

149
Chapter 2
150
TL-Series Electric Cylinders Dimensions (frame 32 and 40)
Chapter 2

TG P
Dimensions are in mm (in.)

AD
E M6
TG
(x4) HD
Linear Motion

See Detail A
6.0 (0.24)
(x4) 1000 (39.4)
±50 (1.97)

Power/Brake Feedback
Connector Connector
TL-Series Electric Cylinder Dimensions

WH
L1
VD
AM

G GI LB
L2+
+ = Plus Stroke Length
ZJ+
Flat for Wrench
L7
Dimensions ZJ and L7 are with piston rod fully retracted.

Ø16.0 16.0 Ø20.0 16.0


(0.63) h9 (0.63) (0.79) h9 (0.63)
M10x1.25 M12x1.25

Ø30.0 Ø35.0
(1.18) d11 (1.38) d11

12.0 10 Detail A 16.0 13 Detail A


(0.47) Frame 32 (0.63) Frame 40

Publication GMC-SG001O-EN-P — March 2010


TL-Series Electric Cylinder Dimensions (frame 32)
Electric Cylinder L7 (1) LB (1) P AD HD AM G G1 L1 L2 ZJ (2) VD WH E TG K3
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) RT mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.)
TLAR-A1100B-B2A 391.5 (15.41) 73.5
TLAR-A1200B-B2A 491.5 (19.35) (2.89)
40.0 31.1 51.1
TLAR-A1300B-B2A 591.5 (23.29) (1.57) (1.22) (2.01)
76.1
TLAR-A1400B-B2A 691.5 (27.22) (3.0)
22.0 24.0 26.0 18.0 122.0 148.0 10.0 26.0 45.5 32.5 6.0
M6
TLAR-A1100E-B2A 405.5 (15.96) (0.87) (0.94) (1.02) (0.71) (4.80) (5.83) (0.39) (1.02) (1.79) (1.28) (0.24)
109.1
TLAR-A1200E-B2A 505.5 (19.90) (4.30)
60.0 43.0 73.0
TLAR-A1300E-B2A 605.5 (23.84) (2.36) (1.69) (2.87)
110.7
(4.36)

Publication GMC-SG001O-EN-P — March 2010


TLAR-A1400E-B2A 705.5 (27.78)

(1) If ordering TLAR-A1xxxB-B4A actuator with brake, add 35.6 mm (1.40 in.) to dimensions L7 and LB.
If ordering TLAR-A2xxxE-B4A actuator with brake, add 34.6 mm (1.36 in.) to dimensions L7 and LB.
(2) The tolerance for this dimension is ±1.0 mm (0.039 in.).

TL-Series Electric Cylinder Dimensions (frame 40)


Electric Cylinder L7 (1) LB (1) P AD HD AM G G1 L1 L2 ZJ (2) VD WH E TG K3
RT
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

TLAR-A2100C-B2A 436.0 (17.17)


TLAR-A2200C-B2A 536.0 (21.10)
TLAR-A2300C-B2A 636.0 (25.04) 76.1
(3.0)
TLAR-A2400C-B2A 736.0 (28.98)
TLAR-A2600C-B2A 936.0 (36.85) 60.0 43.0 73.0 24.0 28.5 30.0 21.5 146.5 176.5 10.5 30.0 54.0 38.0 6.0
M6
TLAR-A2100F-B2A 457.9 (18.03) (2.36) (1.69) (2.87) (0.94) (1.12) (1.18) (0.85) (5.77) (6.95) (0.41) (1.18) (2.13) (1.50) (0.24)

TLAR-A2200F-B2A 557.9 (21.96)


TLAR-A2300F-B2A 657.9 (25.90) 98.1
(3.86)
TLAR-A2400F-B2A 757.9 (29.84)
TLAR-A2600F-B2A 957.9 (37.71)

(1) If ordering TLAR-A2xxxx-B4A actuator with brake, add 36.1 mm (1.42 in.) to dimensions L7 and LB.
Linear Motion

(2) The tolerance for this dimension is ±1.0 mm (0.039 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.

151
Chapter 2
152
TL-Series Electric Cylinders Dimensions (frame 63)
Chapter 2

TG P
Dimensions are in mm (in.)

AD
M8
E TG (x4) HD
Linear Motion

See Detail A
8.0 (0.31)
(x4) 1000 (39.4)
±50 (1.97)

Power/Brake Feedback
Connector Connector

WH
L1
VD
AM

G GI LB
L2+
+ = Plus Stroke Length
Flat for Wrench ZJ+
L7
Dimensions ZJ and L7 are with piston rod fully retracted.

Ø28.0 17.0
(1.10) h9 (0.67)
M16x1.50

Ø45.0
(1.77) d11

20.0 17 Detail A
(0.79) Frame 63

Publication GMC-SG001O-EN-P — March 2010


TL-Series Electric Cylinder Dimensions (frame 63)
Electric Cylinder L7 (1) LB (1) P AD HD AM G G1 L1 L2 ZJ (2) VD WH E TG K3
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) RT mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.)
TLAR-A3100E-B2A 564.6 (22.23)
TLAR-A3200E-B2A 664.6 (26.17)
TLAR-A3300E-B2A 764.6 (30.10)
TLAR-A3400E-B2A 864.6 (34.04)
TLAR-A3600E-B2A 1064.6 (41.91)
TLAR-A3800E-B2A 1264.6 (49.79) 144.2 86.0 56.0 99.0 32.0 34.0 36.0 28.5 177.0 214.0 15.0 37.0 75.5 56.5 8.0
M8
TLAR-A3100H-B2A 564.6 (22.23) (5.68) (3.39) (2.20) (3.90) (1.26) (1.34) (1.42) (1.12) (6.97) (8.43) (0.59) (1.46) (2.97) (2.22) (0.31)

Publication GMC-SG001O-EN-P — March 2010


TLAR-A3200H-B2A 664.6 (26.17)
TLAR-A3300H-B2A 764.6 (30.10)
TLAR-A3400H-B2A 864.6 (34.04)
TLAR-A3600H-B2A 1064.6 (41.91)
TLAR-A3800H-B2A 1264.6 (49.79)

(1) If ordering TLAR-A3xxxx-B4A actuator with brake, add 23.0 mm (0.91 in.) to dimensions L7 and LB.
(2) The tolerance for this dimension is ±1.0 mm (0.039 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Linear Motion

153
Chapter 2
154
Chapter 2

Electric Cylinder Dimensions (frame 32, 40, and 63)

E
Dimensions are in mm (in.) D4
TG
B2

E TG B1
Linear Motion

See Detail A
K3 RT B1
4x 4x B2

WH
L1
VD L4

AM

G GI D2 D3
VA
L2+
Flat for Wrench + = Plus Stroke Length
Electric Cylinder Dimensions (replacement components)

ZJ+ L3
Dimension ZJ is with piston rod fully retracted.

Ø16.0 16.0 Ø20.0 16.0 Ø28.0 17.0


(0.63) h9 M10x1.25 (0.63) (0.79) h9 M12x1.25 (0.63) (1.10) h9 M16x1.50 (0.67)

Ø30.0 12.0 10 16.0 13 Ø45.0 20.0 17


Detail A Ø35.0 Detail A Detail A
(1.18) d11 (0.47) (0.63) (1.77) d11 (0.79)
Frame 32 (1.38) d11 Frame 40 Frame 63

Publication GMC-SG001O-EN-P — March 2010


Electric Cylinder Replacement Components
Electric D2 D3
Cylinder AM G G1 L1 L2 L3 L4 ZJ (2) VA VD WH mm (in.) mm (in.) D4 B1 B2 E RT TG K3
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
h6 f7

Frame
Cat. No. (1)
MPAR-X1xxxB 22.0 24.0 26.0 18.0 122.0 15.9 8.0 148.0 7.0 10.0 26.0 6.0 32.0 19.0 32.0 45.5 32.5 6.0
32 (0.87) (0.94) (1.02) (0.71) (4.80) (0.63) (0.31) (5.83) (0.28) (0.39) (1.02) (0.24) (1.26) M3 (0.75) (1.26) (1.79) M6 (1.28) (0.24)
MPAR-X1xxxE
MPAR-X2xxxC 24.0 28.5 30.0 21.5 146.5 18.4 14.0 176.5 7.0 10.5 30.0 8.0 40.0 20.0 42.0 54.0 38.0 6.0
40 M4 M6
MPAR-X2xxxF (0.94) (1.12) (1.18) (0.85) (5.77) (0.72) (0.55) (6.95) (0.28) (0.41) (1.18) (0.31) (1.57) (0.79) (1.65) (2.13) (1.50) (0.24)

MPAR-X3xxxE 32.0 34.0 36.0 28.5 177.0 23.5 17.0 214.0 9.0 15.0 37.0 12.0 60.0 31.0 62.0 75.5 56.5 8.0
63 (1.26) (1.34) (1.42) (1.12) (6.97) (0.93) (0.67) (8.43) (0.35) (0.59) (1.46) (0.47) (2.36) M5 (1.22) (2.44) (2.97) M8 (2.22) (0.31)
MPAR-X3xxxH

(1) These catalog numbers apply to both MP-Series and TL-Series electric cylinders.

Publication GMC-SG001O-EN-P — March 2010


(2) The tolerance for this dimension is ±1.0 mm (0.039 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Linear Motion

155
Chapter 2
Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinder Mounting Accessories

These accessories apply to MP-Series and TL-Series electric cylinders. Components are designed to metric
dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without
tolerances are for reference.

Foot Mounting for Axial Motor Attachment


Dimensions are in mm (in.) AU
Frame ØAB ØD1
AO mm (in.) mm (in.)

32 7.0 6.6
(0.28) (0.26)
TR US 10.0 9.0
40
(0.39) (0.35)

63 10.0 9.0
2x Ø D1 THRU. (0.39) (0.35)
2x Ø AB
L1

H1
AT AH H2

SA+ B3
+ = Plus Stroke Length B2
XJ+ B1

AH AO AT AU B1 B2 B3 H1 H2 TR US XJ SA L1
Frame

Cat. No. (1) mm mm mm mm mm mm mm mm mm mm mm mm mm mm


(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
32.0 6.5 4.0 24.0 100 84.0 66.1 17.5 26.1 32.0 45.0 106 111 32.0
MPAR-NA174991 32 (1.26) (0.26) (0.16) (0.94) (3.94) (3.31) (2.60) (0.69) (1.03) (1.26) (1.77) (4.17) (4.37) (1.26)
36.0 9.0 4.0 28.0 130 108 85.2 15.7 23.3 36.0 54.0 129.5 133.8 34.0
MPAR-NA174992 40
(1.42) (0.35) (0.16) (1.10) (5.12) (4.25) (3.35) (0.62) (0.92) (1.42) (2.13) (5.10) (5.27) (1.34)
50.0 12.5 5.0 32.0 150 128 104.8 22.9 30.4 50.0 75.0 157.5 158.8 41.0
MPAR-NA174993 63 (1.97) (0.49) (0.20) (1.26) (5.91) (5.04) (4.13) (0.90) (1.20) (1.97) (2.95) (6.20) (6.25) (1.61)
(1) Material is galvanized steel and subject to low corrosion stress. Contains no copper, PTFE, or silicone.

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Linear Motion Chapter 2

Flange Mounting Attachment


W
4x Ø FB Dimensions are in mm (in.)

E R

TF Attachment includes:
UF MF • 1 Flange mounting
• 4 Mounting bolts

FB
Cat. No. (2)
Frame
E (in.) MF R TF UF W
Cat. No. (1) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
Corrosion Resistant H13
45.0 7.0 10.0 32.0 64.0 80.0 16.0
MPAR-NA174376 MPAR-NA161846 32 (1.77) (0.28) (0.39) (1.26) (2.52) (3.15) (0.63)
54.0 9.0 10.0 36.0 72.0 90.0 20.0
MPAR-NA174377 MPAR-NA161847 40 (2.13) (0.35) (0.39) (1.42) (2.83) (3.54) (0.79)
75.0 9.0 12.0 50.0 100 120 25.0
MPAR-NA174379 MPAR-NA161849 63 (2.95) (0.35) (0.47) (1.97) (3.94) (4.72) (0.98)
(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) Material is high-alloy steel for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.

Trunnion Flange Attachment

TL TM TL Dimensions are in mm (in.)


XH

US

TD
Attachment includes:
• 1 Trunnion mounting
C2 (3) TK • 4 Mounting bolts
C3 (3)

TD
Cat. No. (2)
Frame

C2 C3 (in.) TK TL TM US XH
Cat. No. (1) mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
Corrosion Resistant e9
71.0 86.0 12.0 12.0 12.0 50.0 45.0 18.0
MPAR-NA174411 MPAR-NA161852 32 (2.80) (3.39) (0.47) (0.47) (0.47) (1.97) (1.77) (0.71)
87.0 105 16.0 20.0 16.0 63.0 54.0 20.0
MPAR-NA174412 MPAR-NA161853 40 (3.43) (4.13) (0.63) (0.79) (0.63) (2.48) (2.13) (0.79)
116 136 20.0 24.0 20.0 90.0 75.0 25.0
MPAR-NA174414 MPAR-NA161855 63 (4.57) (5.35) (0.79) (0.94) (0.79) (3.54) (2.95) (0.98)
(1) Material is special steel casting and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) Material is electrolytically-polished special steel casting for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.
(3) These dimensions are drawn to the trunnion support attachment as shown on page 158 (not included with the trunnion flange attachment).

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Chapter 2 Linear Motion

Trunnion Support Attachments


CR
Dimensions are in mm (in.)

FS
H1 NH

TH
UL
KE
DA

Attachment includes two


trunnion supports as shown. FN
FK

HB

CR DA (2) HB TH (3)
Frame

mm (in.) FK FN FS H1 (in.) KE NH UL
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.)
D11 H13 H13
12.0 11.0 15.0 30.0 10.5 15.0 6.6 6.8 18.0 32.0 46.0
MPAR-NA32959 32 (0.47) (0.43) (0.59) (1.18) (0.41) (0.59) (0.26) (0.27) (0.71) (1.26) (1.81)
16.0 15.0 18.0 36.0 12.0 18.0 9.0 9.0 21.0 36.0 55.0
MPAR-NA32960 40 (0.63) (0.59) (0.71) (1.42) (0.47) (0.71) (0.35) (0.35) (0.83) (1.42) (2.17)
20.0 18.0 20.0 40.0 13.0 20.0 11.0 11.0 23.0 42.0 65.0
MPAR-NA32961 63 (0.79) (0.71) (0.79) (1.57) (0.51) (0.79) (0.43) (0.43) (0.91) (1.65) (2.56)
(1) Material is anodized aluminum and subject to moderate corrosion stress. Plain bearing: Polymer. Contains no copper, PTFE, or silicone.
(2) Tolerance for this dimension is ±0.1 mm (±0.0039 in.).
(3) Tolerance for this dimension is ±0.2 mm (±0.0079 in.).

Trunnion Support (corrosion resistant) Attachments


2x Ø HB CR
Dimensions are in mm (in.)
H1 NH
FS

TH
UL

Attachment includes two


trunnion supports as shown.
FN
FK

CR HB
FK (2) TH (3)
Frame

FN FS H1 NH UL
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
D11 H13
12.0 15.0 30.0 10.5 15.0 6.6 6.8 18.0 32.0
MPAR-NA161874 32 (0.47) (0.59) (1.18) (0.41) (0.59) (0.26) (0.27) (0.71) (1.26)
16.0 18.0 36.0 12.0 18.0 9.0 9.0 21.0 36.0
MPAR-NA161875 40 (0.63) (0.71) (1.42) (0.47) (0.71) (0.35) (0.35) (0.83) (1.42)
20.0 20.0 40.0 13.0 20.0 11.0 11.0 23.0 42.0
MPAR-NA161876 63 (0.79) (0.79) (1.57) (0.51) (0.79) (0.43) (0.43) (0.91) (1.65)
(1) Material is high-alloy steel for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.
(2) Tolerance for this dimension is ±0.1 mm (±0.0039 in.).
(3) Tolerance for this dimension is ±0.2 mm (±0.0079 in.).

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Linear Motion Chapter 2

Trunnion Mounting Kit


Dimensions are in mm (in.) B1
TL

C2 (5)
TM

C3 (5)

TL Ø TD XG
+ = Plus Stroke Length XV + 1/2
+ 1/2 = Plus Stroke Length UW
XJ +

TD Tightening
Frame

B1 C2 C3 TL TM UW XG XJ XV
Cat. No. (1) (2) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Torque
e9 Nm (lb-in)
30.0 71.0 86.0 12.0 12.0 50.0 65.0 65.0 107 86.0 4.0
MPAR-NA163525 32 (1.18) (2.80) (3.39) (0.47) (0.47) (1.97) (2.56) (2.56) (4.21) (3.39) (35.4) (3)
32.0 87.0 105 16.0 16.0 63.0 75.0 74.5 130.5 102.5 8.0
MPAR-NA163526 40 (1.26) (3.43) (4.13) (0.63) (0.63) (2.48) (2.95) (2.93) (5.14) (4.04) (70.7) (3)
41.0 116 136 20.0 20.0 90.0 105 91.5 157.5 124.5 18.0
MPAR-NA163528 63 (1.61) (4.57) (5.35) (0.79) (0.79) (3.54) (4.13) (3.60) (6.20) (4.90) (159) (4)
(1) Material is tempered steel and subject to moderate corrosion stress.
(2) You can attach the trunnion mounting kit anywhere along the cylinder barrel.
(3) Tolerance for this tightening torque value is +1.0 Nm (+8.8 lb-in).
(4) Tolerance for this tightening torque value is +2.0 Nm (+17.7 lb-in).
(5) These dimensions are drawn to the trunnion support attachment as shown on page 158 (not included with the trunnion flange attachment).

Clevis Foot Attachment


CL Dimensions are in mm (in.)
CM GL
EK MR

LE
HB FL

Attachment includes:
• 1 Clevis foot
RF S1
• 1 Pivot pin (2)
UK RG
• 1 Retaining clips UX
Frame

CL CM EK FL GL HB LE MR RF RG S1 UK UX
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

MPAR- 28.0 14.1 10.0 32.0 16.0 6.8 24.0 12.0 42.0 20.0 4.8 56.0 36.0
32
NA31761 (1.10) (0.56) (0.39) (1.26) (0.63) (0.27) (0.94) (0.47) (1.65) (0.79) (0.19) (2.20) (1.42)
MPAR- 30.0 16.1 12.0 36.0 20.0 6.8 26.0 14.0 44.0 26.0 5.8 58.0 41.5
40
NA31762 (1.18) (0.63) (0.47) (1.42) (0.79) (0.27) (1.02) (0.55) (1.73) (1.02) (0.23) (2.28) (1.63)
MPAR- 40.0 21.1 16.0 50.0 25.0 9.0 38.0 17.0 56.0 31.0 7.8 70.0 47.0
63
NA31764 (1.57) (0.83) (0.63) (1.97) (0.98) (0.35) (1.50) (0.67) (2.20) (1.22) (0.31) (2.76) (1.85)
(1) Material is nodular graphite cast iron for environments requiring moderate corrosion resistance. Contains no copper, PTFE, or silicone.
(2) The pivot pin is secured against rotation with a dowel pin.

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Clevis Foot (right-angle) Attachment


GL
MR LE Dimensions are in mm (in.)
EM CK
CM
CL
H3 H1
FL
EB
Attachment includes: H2
• 1 Clevis foot
HB S1
• 1 Pivot pin (5) RF
RG
• 1 Retaining clip UK UX

CK CM (2) FL (3) GL (3) H1 (4)


Frame

CL EB EM H2 H3 HB LE
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
h9
10.0 27.0 14.2 11.0 25.0 32.0 22.0 45.0 9.0 14.0 6.6 18.0
MPAR-NA31768 32 (0.39) (1.06) (0.56) (0.43) (0.98) (1.26) (0.87) (1.77) (0.35) (0.55) (0.26) (0.71)
12.0 31.0 16.2 11.0 25.0 36.0 22.0 52.0 9.0 15.0 6.6 22.0
MPAR-NA31769 40 (0.47) (1.22) (0.64) (0.43) (0.98) (1.42) (0.87) (2.05) (0.35) (0.59) (0.26) (0.87)
16.0 41.0 21.2 15.0 36.0 50.0 38.0 71.0 12.0 20.0 9.0 28.0
MPAR-NA31771 63 (0.63) (1.61) (0.83) (0.59) (1.42) (1.97) (1.50) (2.80) (0.47) (0.79) (0.35) (1.10)
(1) Material is nodular graphite cast iron for environments requiring moderate corrosion resistance.
(2) Tolerance for this dimension is +0.2 mm (+0.008 in.).
(3) Tolerance for this dimension is ±0.3 mm (±0.012 in.) for Frame 32. Tolerance is js14 for Frame 40 and Frame 63.
(4) Tolerance for this dimension is ±0.5 mm (±0.019 in.) for Frame 32 and Frame 40.
(5) The pivot pin is secured against rotation with a dowel pin.

RF (1) RG (1)
Frame

Cat. No. MR S1 UK UX
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

12.5 40.0 29.0 4.8 56.0 45.0


MPAR-NA31768 32 (0.49) (1.57) (1.14) (0.19) (2.20) (1.77)
15.0 40.0 29.0 5.8 56.0 45.0
MPAR-NA31769 40 (0.59) (1.57) (1.14) (0.23) (2.20) (1.77)
18.0 57.0 47.0 7.8 75.0 65.0
MPAR-NA31771 63 (0.71) (2.24) (1.85) (0.31) (2.95) (2.56)
(1) Tolerance for this dimension is ±0.3 mm (±0.012 in.) for Frame 32. Tolerance is js14 for
Frame 40 and Frame 63.

160 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series and TL-Series Electric Cylinder Rod-end Accessories

These accessories apply to MP-Series and TL-Series electric cylinders. Components are designed to metric
dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without
tolerances are for reference.

Rod-eye Attachment
CE
Dimensions are in mm (in.)
EF

D1

Attachment includes: EU Z AV
• 1 Rod eye
• 1 Hex nut
FL1 FL2

B1
EN CN KK

Cat. No. (2) AV (3) B1 CE CN D1 EF (4) EN EU Z FL1 FL2


Frame

Cat. No. (1) Corrosion mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) angle mm mm KK
Resistant
MPAR- MPAR- 20.0 5.0 43.0 10.0 19.0 14.0 14.0 10.5
32 13° 17 17 M10x1.25
NE9261 NE195582 (0.79) (0.20) (1.69) (0.39) (0.75) (0.55) (0.55) (0.41)
MPAR- MPAR- 22.0 6.0 50.0 12.0 22.0 16.0 16.0 12.0
40 13° 19 19 M12x1.25
NE9262 NE195583 (0.87) (0.24) (1.97) (0.47) (0.87) (0.63) (0.63) (0.47)
MPAR- MPAR- 28.0 8.0 64.0 16.0 27.0 21.0 21.0 15.0
63 15° 24 22 M16x1.50
NE9263 NE195584 (1.10) (0.31) (2.52) (0.63) (1.06) (0.83) (0.83) (0.59)
(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) Material is high-alloy steel for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.
(3) Tolerance for this dimension is -2.0 mm (-0.079 in.).
(4) Tolerance for this dimension is ±0.5 mm (±0.020 in.).

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Chapter 2 Linear Motion

Rod Clevis Attachment


CK 30° Dimensions are in mm (in.)
Attachment includes:
• 1 Rod clevis
120°

B2 CM KK D1
• 1 Pivot pin (2)
• 1 Retaining clip
T1
CV LE Use the rod clevis in combination with the
CE rod eye for spherical mounting of cylinders.


L4 L2


L3
B3

B1 Rod Clevis Rod Eye

B2 CK CM
Frame

B1 B3 CE CV D1 L2 L3 L4 LE T1
Cat. No. (1) mm (in.)
mm (in.)
mm (in.) mm (in.)
mm (in.) mm (in.)
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
KK
d12 F7/h9 B12
MPAR- 32 3.3 28.0 20.0 78.0 10.0 14.0 12.0 18.0 53.0 50.0 11.0 20.0 3.0 M10x1.25
NE32954 (0.13) (1.10) (0.79) (3.07) (0.39) (0.55) (0.47) (0.71) (2.09) (1.97) (0.43) (0.79) (0.12)
MPAR- 4.3 30.0 25.0 92.0 12.0 16.0 16.0 19.0 58.0 55.0 12.0 26.0 3.0
NE10767 40 (0.17) (1.18) (0.98) (3.62) (0.47) (0.63) (0.63) (0.75) (2.28) (2.17) (0.47) (1.02) (0.12) M12x1.25

MPAR- 4.3 40.0 35.0 108 16.0 21.0 21.0 24.0 65.0 62.0 14.0 31.0 3.0
63 M16x1.50
NE10768 (0.17) (1.57) (1.38) (4.25) (0.63) (0.83) (0.83) (0.94) (2.56) (2.44) (0.55) (1.22) (0.12)

(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) The pivot pin is secured against rotation with a dowel pin.

Rod Clevis Attachment


LE
Dimensions are in mm (in.)

D1 KK B2
CM
CK
CE CV

Attachment includes:
• 1 Rod clevis FL1 B3
• 1 Hinged spring pin
• 1 Hex nut
B1

CE (2) CK (3) LE (4) FL1


Frame

B1 B2 B3 CM CV D1
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm KK

MPAR-NE6144 32 5.0 26.0 20.0 40.0 10.0 10.0 (5) 12.0 18.0 20.0 17 M10x1.25
(0.20) (1.02) (0.79) (1.57) (0.39) (0.39) (0.47) (0.71) (0.79)

MPAR-NE6145 40 6.0 31.0 24.0 48.0 12.0 12.0 (6) 14.0 20.0 24.0 19 M12x1.25
(0.24) (1.22) (0.94) (1.89) (0.47) (0.47) (0.55) (0.79) (0.94)

MPAR-NE6146 63 8.0 39.0 32.0 64.0 16.0 16.0 (6) 19.0 26.0 32.0 24 M16x1.50
(0.31) (1.54) (1.26) (2.52) (0.63) (0.63) (0.75) (1.02) (1.26)

(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) Tolerance for this dimension is ±0.4 (0.016 in.).
(3) Tolerance for this dimension is H9.
(4) Tolerance for this dimension is ±0.5 (0.019 in.).
(5) Tolerance for this dimension is B13.
(6) Tolerance for this dimension is a range between +0.7…+0.15 mm (+0.027…0.006 in.).

162 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Rod Clevis Attachment (corrosion resistant)


LE
KK Dimensions are in mm (in.)
CM
B2 D1

CK
CV CE

Attachment includes:
• 1 Rod clevis B3 FL1
• 1 Pivot pin
• 1 Hex nut B1

CK
CE (2) LE (3) FL1
Frame

B1 B2 B3 (in.) CM CV D1
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.) mm KK
H9
MPAR- 32 5.0 27.0 20.0 40.0 10.0 10.0 (4) 12.0 18.0 20.0 16 M10x1.25
NE13569 (0.20) (1.06) (0.79) (1.57) (0.39) (0.39) (0.47) (0.71) (0.79)

MPAR- 40 6.0 33.0 24.0 48.0 12.0 12.0 (5) 14.0 20.0 24.0 18 M12x1.25
NE13570 (0.24) (1.30) (0.94) (1.89) (0.47) (0.47) (0.55) (0.79) (0.94)

MPAR- 63 8.0 43.0 32.0 64.0 16.0 16.0 (5) 19.0 26.0 32.0 24 M16x1.50
NE13571 (0.31) (1.69) (1.26) (2.52) (0.63) (0.63) (0.75) (1.02) (1.26)

(1) Material is high-alloy steel for environments requiring higher corrosion resistance. Contains no copper, PTFE, or silicone.
(2) Tolerance for this dimension is ±0.4 (0.016 in.).
(3) Tolerance for this dimension is ±0.5 (0.019 in.).
(4) Tolerance for this dimension is B13.
(5) Tolerance for this dimension is a range between +0.7…+0.15 mm (+0.027…0.006 in.).

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Chapter 2 Linear Motion

Coupling Piece Attachment


4x Ø D3 Dimensions are in mm (in.)
FL1 B4 B2
A

B3
B1
A

Attachment includes: D1
• 1 Flange plate
H2
• 1 Threaded coupling
T1 H1

KK
SECTION A - A D2

D3
D1 (3) FL1
Frame

B1 B2 B3 B4 D2 (in.) H1 H2 T1
Cat. No. (1) (2) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm KK
H13
40.0 35.0 30.0 25.0 17.0 26.0 5.5 20.0 10.0 0.10
MPAR-NE36125 32 15 M10x1.25
(1.57) (1.38) (1.18) (0.98) (0.67) (1.02) (0.22) (0.79) (0.39) (0.004)
50.0 40.0 40.0 30.0 17.0 26.0 5.5 22.0 12.0 0.10
MPAR-NE36126 40 15 M12x1.25
(1.97) (1.57) (1.57) (1.18) (0.67) (1.02) (0.22) (0.87) (0.47) (0.004)
60.0 45.0 48.0 33.0 22.0 34.0 6.6 25.0 12.0 0.10
MPAR-NE36127 63 19 M16x1.50
(2.36) (1.77) (1.89) (1.30) (0.87) (1.34) (0.26) (0.98) (0.47) (0.004)
(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or silicone.
(2) Coupling is for non-rotating piston rods with male threads. You can use these coupling pieces to connect a cylinder with a non-rotating piston rod to another component
with a defined orientation, without rotating either the cylinder or the other component.
(3) Tolerance for this dimension is -0.2 mm (-0.008 in.).

164 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Self-aligning Rod Coupler Attachment

L6 Dimensions are in mm (in.)


FL4 B1 L5 FL2
D3 KK
KK
D1
D2
FL3 L3
L4 FL1
L2
L1
0.2 (0.008 in.) max



Attachment includes:
• 1 Self-aligning rod coupler
• 1 Hex nut
Angular Compensation Radial Compensation of Central Axis
Frame

B1 D1 D2 D3 L1 L2 L3 L4 L5 L6
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

5.0 21.4 32.0 13.8 69.5 49.5 9.0 34.0 23.0 31.0
MPAR- NE6140 32 (0.20) (0.84) (1.26) (0.54) (2.74) (1.95) (0.35) (1.34) (0.91) (1.22)
6.0 21.4 32.0 13.8 74.5 50.5 10.0 34.0 24.0 32.0
MPAR-NE6141 40 (0.24) (0.84) (1.26) (0.54) (2.93) (1.99) (0.39) (1.34) (0.94) (1.26)
8.0 33.8 45.0 22.0 103 71.0 10.0 53.0 32.0 44.5
MPAR-NE6142 63 (0.31) (1.33) (1.77) (0.87) (4.06) (2.80) (0.39) (2.09) (1.26) (1.75)

FL1 FL2 FL3 FL4 Radial


Frame

Cat. No. (1) mm mm mm mm Deviation KK


mm (in.)
MPAR-NE6140 32 19 30 12 17 ±0.7 (±0.027) M10x1.25
MPAR-NE6141 40 19 30 12 19 ±0.7 (±0.027) M12x1.25
MPAR-NE6142 63 30 41 19 24 ±1.0 (±0.039) M16x1.50
(1) Material is galvanized steel and subject to moderate corrosion stress. Contains no copper, PTFE, or
silicone.

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Chapter 2 Linear Motion

MP-Series and TL-Series Electric Cylinder Rod Guide Specifications

Rod guides protect ISO standard cylinders from torsion when subjected to radial or torsional side loads.
They provide high-precision guidance for workpiece handling and other handling applications.

Rod Guides for Fixed Strokes


Cat. No. Stroke Cat. No. Stroke Cat. No. Stroke
Rod Guide Frame 32 mm (in.) Frame 40 mm (in.) Frame 63 mm (in.)
10…100 10…100 10…100
MPAR-NE34494 MPAR-NE34500 MPAR-NE34514
(0.39…3.94) (0.39…3.94) (0.39…3.94)
10…200 10…200 10…200
MPAR-NE34496 MPAR-NE34502 MPAR-NE34516
(0.39…7.87) (0.39…7.87) (0.39…7.87)
10…320 10…320 10…320
MPAR-NE34497 MPAR-NE34504 MPAR-NE34518
(0.39…12.60) (0.39…12.60) (0.39…12.60)
10…400 10…400
MPAR-NE150291 MPAR-NE34519
10…400 (0.39…15.75) (0.39…15.75)
MPAR-NE150290 (0.39…15.75) 10…500 10…500
MPAR-NE34505 MPAR-NE34520
(0.39…19.68) (0.39…19.68)

Material Specifications

1 2 3 4 5

Recirculating
Ball-bearing Guide

Item Attribute Value (1)


1 Yoke Plate Aluminium
2 Coupling Steel
3 Guide Aluminium
4 Bearing Steel
5 Guide Rods Steel
(1) Contains no copper, PTFE, or silicone.

166 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Maximum Working Load (F) as a Function of Cantilever Extension A


A X

A = Cantilever Extension
X = Distance for Center of Gravity of Working Load
S = Center of Gravity of Working Load
S

Maximum Load Forces (frame 32)

400
350
300
250
F (N)

200
150
100
50

0 100 200 300 400 500


A + X (mm)

Maximum Load Forces (frame 40)

400
350
300
250
F (N)

200
150
100
50

0 100 200 300 400 500


A + X (mm)

Maximum Load Forces (frame 63)

400
350
300
250
F (N)

200
150
100
50

0 100 200 300 400 500


A + X (mm)

Publication GMC-SG001O-EN-P — March 2010 167


Chapter 2 Linear Motion

Rod Guide Dimensions


L1 +
+ = Plus Stroke Length
Dimensions are in mm (in.)
L11

D3
L12

L15
D4 L12
L13
SECTION A - A You can drill additional mounting
Compensating Coupling for L14
Radial and Axial Misalignment holes along these axes as required.
L4

B2 L5 L6 B1
D6 FL1

H2
D2 H4
L12 D1 KK B4 H1 H3
B3

L12 L10 Piston Rod Cylinder D2


L11 L16
L9 Shown for Reference L16
L2 + + = Plus Stroke Length

D6
B1 (1) B3 (2) B4 (3) H3 (2) H4 (2)
Frame

B2 D1 D3 D4 (in.) H1 H2
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) D2 mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.) KK
h6

32 50.0 45.0 74.0 50.5 44.0 M6 11.0 6.6 12.0 97.0 (4) 90.0 61.0 78.0 M10x1.25
(1.97) (1.77) (2.91) (1.99) (1.73) (0.43) (0.26) (0.47) (3.82) (3.54) (2.40) (3.07)

40 58.0 54.0 87.0 58.5 44.0 M6 11.0 6.6 16.0 115 (4) 110 69.0 84.0 M12x1.25
(2.28) (2.13) (3.43) (2.30) (1.73) (0.43) (0.26) (0.63) (4.53) (4.33) (2.72) (3.31)

63 85.0 80.0 119 85.5 60.0 M8 15.0 9.0 20.0 152 (5) 145 100 105 M16x1.50
(3.35) (3.15) (4.69) (3.37) (2.36) (0.59) (0.35) (0.79) (5.98) (5.71) (3.94) (4.13)

(1) Tolerance for this dimension is -0.3 mm (-0.012 in.).


(2) Tolerance for this dimension is ±0.2 mm (±0.008 in.).
(3) Tolerance for this dimension is ±0.3 mm (±0.012 in.).
(4) Tolerance for this dimension is -0.4 mm (-0.016 in.).
(5) Tolerance for this dimension is -0.5 mm (-0.019 in.).

L12 (1) L13 (1) L14 (1) FL1


Frame

L1 L2 L4 L5 L6 L9 L10 L11 L15 L16


mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm

32 155 67.0 (2) 125 24.0 76.0 20.0 12.0 4.3 32.5 70.3 78.0 6.5 12.0 15
(6.10) (2.64) (4.92) (0.94) (2.99) (0.79) (0.47) (0.17) (1.28) (2.77) (3.07) (0.26) (0.47)

40 170 75.0 (2) 140 28.0 81.0 22.0 12.0 11.0 38.0 84.0 – 6.5 14.0 15
(6.69) (2.95) (5.51) (1.10) (3.19) (0.87) (0.47) (0.43) (1.50) (3.31) (0.26) (0.55)

63 220 89.0 (3) 182 34.0 111 25.0 15.0 15.3 56.5 105 – 9.0 16.0 19
(8.66) (3.50) (7.17) (1.34) (4.37) (0.98) (0.59) (0.60) (2.22) (4.13) (0.35) (0.63)

(1) Tolerance for this dimension is ±0.2 mm (±0.008 in.).


(2) Tolerance for this dimension is +5.0 mm (+0.197 in.).
(3) Tolerance for this dimension is +10.0 mm (+0.394 in.).

168 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series and TL-Series Electric Cylinder Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP-Series and TL-Series Electric Cylinder Catalog Numbers


x x AR - x x x x x x - x x A
Motor Mounting (1)
A = Axial (in-line)
B = Top, Bulletin MPAR parallel
D = Left, Bulletin MPAR parallel
E = Right, Bulletin MPAR parallel MP-Series Electric Cylinder Parallel Mounting
Holding Brake (1) (catalog number MPAR-A1100B-V2B is shown)
2 = No Brake
4 = 24V DC Brake
Feedback (1)
B = Multi-turn, absolute 17-bit encoder, battery backed (TL-Series, all frame sizes)
M = Multi-turn, (absolute) high-resolution encoder (MP-Series, frame size 63)
V = Multi-turn, (absolute) high-resolution encoder (MP-Series, frame size 32 and 40)
Mechanical Drive/Screw Lead, Motor Type (2)
B = 3.0 mm/rev (0.118 in./rev)
C = 5.0 mm/rev (0.197 in./rev)
E = 10.0 mm/rev (0.394 in./rev)
F = 12.7 mm/rev (0.50 in./rev)
H = 20.0 mm/rev (0.787 in./rev)
Rod Stroke Length (2)
100 = 100 mm (3.94 in.) 400 = 400 mm (15.75 in.)
200 = 200 mm (7.87 in.) 600 = 600 mm (23.62 in.)
300 = 300 mm (11.81 in.) 800 = 800 mm (31.50 in.)
Actuator Frame Size
1 = 32
2 = 40
3 = 63
Voltage Class/Designator
A = 200V (applies to MP-Series and TL-Series actuators)
B = 400V (applies to MP-Series actuators)
X = Actuator cylinder replacement part (refer to Actuator Cylinders on page 143 for ordering examples)
Actuator Type
AR = Actuator Rod
Actuator Series
MP = MP-Series
TL = TL-Series
(1) This field does not apply to actuator cylinder replacement parts. Refer to your Rockwell Automation sales representative for parallel mount availability.
(3) Not all combinations are available. Only the configurations as listed in MP-Series Electric Cylinders Performance Specifications, on page 141, and TL-Series Electric
Cylinders Performance Specifications, on page 141, are available.

MP-Series and TL-Series Electric Cylinder Accessory Catalog Numbers


MP AR - xx xxxxxx
Accessory Item Number
Accessory Type
NA = Axial (in-line) Mounting Accessory
NP = Parallel Mounting Accessory
NE = Rod-end Accessory
Actuator Type
AR = Actuator Rod
Actuator Series
MP = MP-Series or TL-Series Actuator Accessory

Publication GMC-SG001O-EN-P — March 2010 169


Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinders


The MP-Series (Bulletin MPAI) heavy-duty electric cylinders are
Frame 110
compact, lightweight, high-force actuators that serve as a
cost-effective alternative to fluid power solutions. These
ready-to-install electric cylinders are energy efficient and provide
machine flexibility, including precise, multi-point (positioning or
force) motion profiles, which can be customized for movements
Frame 83
with smooth startup and soft stops.

For drive compatibility, refer to Servo Drives on page 14.

MP-Series Heavy Duty Electric Cylinder Features


• Fully integrated servo motor and mechanics, these ready to install cylinders contribute to reductions in
mechanical design engineering, assembly, wiring, and commissioning time.
• Standard and front trunnion mount configurations are available in 83 mm and 110 mm frames sizes.
• State-of-the-art design features ballscrew or roller screw construction with linear stroke lengths up to
450 mm (18 in.), absolute high-resolution feedback, and speeds up to 559 mm/s (22 in./s).
• Lower operating costs… energy efficient actuators for 230V or 460V motion control systems.
• Extend and retract accurately. End with a soft touch.
• Linear feed force of up to 8896 N (2000 lb).
• Sizing and engineering with compatible servo drives is made easy with Motion Analyzer software and
online CAD files.
• Commissioning is simplified by the use of standard Allen-Bradley motor power and feedback cables.
• Full set-up and programming support by using Allen-Bradley Logix controller platforms. RSLogix 5000
and Ultraware software make setup and commissioning fast and easy.
• Closed loop control (absolute encoder feedback, standard).
• IP67 environmental rating, standard.

MP-Series Heavy Duty Electric Cylinder Accessories and Options


• 24V DC holding brake.
• Rod-end attachments, mounting attachments, and anti-rotation guide accessories.
• Positive Air Pressure kit (catalog number MPF-7-AIR-PURGE) O-ring
is mounted on the feedback connector to provide positive air
pressure to further reduce the chance of contamination =
inside the electric cylinder. Air Fitting

Refer to the MP-Series Heavy Duty Electric Cylinders


Installation Instructions, publication MPAI-IN001, for more information on the positive air pressure kit.

170 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Heavy Duty Electric Cylinders and Accessories

The Bulletin MPAI electric cylinders are available in standard and front trunnion mount configurations. The
standard mount cylinders provide tapped holes for mounting attachments. The front trunnion mount
cylinders are compatible only with the rod-end attachments.

Mounting Attachments
Accessory Item Description Dimensions
14 Mounting plates Includes two mounting plates and mounting hardware. page 156

15 Rear clevis mounting kit Includes replacement gasket to maintain IP rating, end-cap page 157
mounting bolts are reused.
16 Front flange mount For front face mounting. Includes mounting hardware. page 157
Used to protect piston rod against radial or torsional side loads.
17 Anti-rotation guide page 168
Includes mounting hardware.

MPAI-xxxxxxM32A Electric Cylinder


Standard Mount

3 4

MPAI-xxxxxxM32B Electric Cylinder


Front Trunnion Mount

Rod-end Attachments
Accessory Item Description Dimensions
5 Rod eye Includes mounting hardware. page 161
Permits a swivelling movement of the cylinder in one plane.
6 Rod clevis page 162
Includes mounting hardware.

Publication GMC-SG001O-EN-P — March 2010 171


Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinders Life Specifications

Electric cylinder life specifications, the total running performance (L), are based on a combination of tested
and calculated data. If the parameters of your application are different, your results could be different. The
achievable running performance (L) is a function of mean feed force (F), according to DIN 69051-4 as
illustrated below. Refer to Motion Analyzer software, version 4.8 or later, for assistance when making these
calculations for determining the running performance for your application.

Ball Screw Expected Life Specifications

Load (lb)

0 450 899 1349 1798 2248 2698 3147 3597


1,000,000 39,370

100,000 3937
Expected Life (millions of mm)

Expected Life (millions of in.)


10,000 393.7

Frame 110
1000 39.37

100 3.937

Frame 83
10 0.3937

1 0.03937
0 2000 4000 6000 8000 10,000 12,000 14,000 16,000
Load (N)
Load = Mean cubic feed force. The underlying formula that
Life = Accumulated total travel running performance. Legend defines this value is:
All curves represent properly lubricated and maintained actuators.
10 mm Lead 3
Frame 110 C
The L10 expected life of a ball-screw linear actuator is expressed as the 5 mm Lead L 10 = P
F
linear travel distance that 90% of properly maintained ball-screws are 10 mm Lead
expected to meet or exceed. This is not a guarantee and this graph Frame 83 Where:
should be used only for estimation purposes. 5 mm Lead L10 = Travel life in m (in.)
C = Dynamic load rating N (lb)
F = Cubic mean applied load N (lb)
P = Screw lead mm (in.)

172 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Roller Screw Expected Life Specifications

Load (lb)
0 450 899 1349 1798 2248 2698 3147 3597
10,000,000 393,700

1,000,000 39,370
Expected Life (millioins of mm)

Expected Life (millions of in.)


100,000 Frame 110 3937

10,000 393.7

Frame 83
1000 39.37

100 3.937

10 0.3937
0 2000 4000 6000 8000 10,000 12,000 14,000 16,000
Load (N)
Load = Mean cubic feed force. The underlying formula that
Life = Accumulated total travel running performance. Legend defines this value is:
All curves represent properly lubricated and maintained actuators.
10 mm Lead 3
Frame 110 C
The L10 expected life of a roller-screw linear actuator is expressed as 5 mm Lead L 10 = P
F
the linear travel distance that 90% of properly maintained roller-screws
are expected to meet or exceed. This is not a guarantee and this graph 10 mm Lead Where:
Frame 83
should be used only for estimation purposes. 5 mm Lead L10 = Travel life in millions of mm (in.)
C = Dynamic load rating N (lb)
F = Cubic mean applied load N (lb)
P = Screw lead mm (in.)

Application Guidelines

All Loads must be separately supported and guided (1). Loads should align along
the line-of-thrust rod motion. Actuators have been lubricated at the factory and Grease
are ready for installation. For moderate to light use, no lubrication is required for Fitting
the life of the actuator. For more severe duty use (higher loads and/or higher
duty cycles), periodic lubrication is necessary to achieve actuator expected life
(2)
. Grease should be added via the built-in grease fitting. Removing the cylinder
from the machine is seldom necessary (3).

(1)
Bulletin MPAI actuators are not meant for use where side loading occurs.
(2)
Refer to the MP-Series Heavy Duty Electric Cylinders Installation Instructions, publication MPAI-IN001, for lubrication guidelines and specifications.
(3)
You can extend or retract the rod to a point where the grease fitting is more accessible.

Publication GMC-SG001O-EN-P — March 2010 173


Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinders Specifications


General Specifications
Attribute Frame 83 Frame 110
Construction design Ball screw or roller screw servo-driven actuator
Piston rod thread M16 x 1.50 M20 x 1.50
152.4 mm (6.0 in.)
Working stroke length 304.8 mm (12.0 in.)
457.2 mm (18.0 in.)
Protection against torsion/guide Plain bearing guide
Stroke reserve 0 mm
Positioning repeatability, max ±0.02 mm (0.0008 in.)

Reversing backlash, max (1)


Ball screw 0.10 mm (0.004 in.) 0.13 mm (0.005 in.)
Roller screw 0.03 mm (0.001 in.) 0.03 mm (0.001 in.)
Duty cycle 100%
Position sensing (feedback) Multi-turn absolute encoder
Mounting position Any
• Black anodized aluminum body, feedback housing, and end caps
• Stainless steel helicoils in tapped holes
Materials • Melonited carbon steel thrust rod
• Clear zinc carbon steel rod end
• Black oxide high strength steel hardware
(1) In new condition.

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Linear Motion Chapter 2

Performance Specifications (Ball Screw)

System Continuous (2)


(1) Max Feed Stall Force Max Ball Screw Dynamic Load Rating
Electric Cylinder Stroke Lengths
Force N (lb) Speed Pitch (1 million revs)

Frame
Cat. No. N (lb) mm/s (in./s) mm/rev (in./rev) mm (in.) N (lb)
25 °C (77 °F) 40 °C (104 °F)
MPAI-x3xxxCM32x 4448 (1000) 4003 (900) 3176 (714) 279 (11) 5.0 (0.197) 7602 (1709)
83
MPAI-x3xxxEM32x 4003 (900) 2002 (450) 1588 (357) 559 (22) 10.0 (0.394) 152.4 mm (6.0 in.) 5400 (1214)
304.8 mm (12.0 in.)
MPAI-x4xxxCM32x 8896 (2000) 7784 (1750) 6179 (1389) 279 (11) 5.0 (0.197) 457.2 mm (18.0 in.) (3) 15,100 (3395)
110
MPAI-x4xxxEM32x 7784 (1750) 3892 (875) 3092 (695) 559 (22) 10.0 (0.394) 15,000 (3372)
(1) MPAI-A (230V) or MPAI-B (460V) replaces x in catalog number. Stroke length replaces xxx in catalog number.
(2) Characteristics when mounted to 279 x 279 x 12.7 mm (11 x 11 x 0.5 in.) aluminum mounting surface.
(3) For this stroke length, maximum speed is reduced by 33% for the 83 mm frame and by 12% for the 110 mm frame.

Performance Specifications (Roller Screw)

System Continuous (2)


Max Feed Stall Force Max Ball Screw Dynamic Load Rating
Electric Cylinder (1) Force Speed Pitch Stroke Lengths (1 million revs)
N (lb)
Frame

Cat. No. mm (in.) N (lb)


N (lb) mm/s (in./s) mm/rev
25 °C (77 °F) 40 °C (104 °F)
MPAI-x3xxxRM32x 7562 (1700) 3781 (850) 3003 (675) 279 (11) 5.0 (0.197) 29,198 (6564)
83
(4) 3781 (850) 1891 (425) 1499 (337) 559 (22) 10.0 (0.394) 152.4 mm (6.0 in.) 26,013 (5848)
MPAI-x3xxxSM32x
304.8 mm (12.0 in.)
MPAI-x4xxxRM32x 14,679 (3300) 7340 (1650) 5827 (1310) 279 (11) 5.0 (0.197) 457.2 mm (18.0 in.) (3) 36,831 (8280)
110
MPAI-x4xxxSM32x (4) 7340 (1650) 3670 (825) 2914 (655) 559 (22) 10.0 (0.394) 34,193 (7687)

(1) MPAI-A (230V) or MPAI-B (460V) replaces x in catalog number. Stroke length replaces xxx in catalog number.
(2) Characteristics when mounted to 279 x 279 x 12.7 mm (11 x 11 x 0.5 in.) aluminum mounting surface.
(3) For this stroke length, maximum speed is reduced by 37% for the 83 mm frame and by 30% for the 110 mm frame.
(4) Refer to your Rockwell Automation sales representative for availability.

MP-Series Heavy Duty Electric Cylinders System Combinations


For Bulletin MPAI electric cylinders and Refer to
Kinetix 300 (240V and 480V) drives page 646
Kinetix 6000 (230V and 460V) drives and page 661
Kinetix 6200/Kinetix 6500 (460V) drives
Kinetix 2000 (230V) drives page 689
Ultra3000 (230V and 460V) drives page 713

Publication GMC-SG001O-EN-P — March 2010 175


Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinder Weight Specifications


Standard Mount and Trunnion Mount Electric Cylinders
Weight, approx. Weight, approx.
Electric Cylinder (frame 83) Cat. No. Electric Cylinder (frame 110) Cat. No.
kg (lb) kg (lb)
MPAI-x3150xM32x 8.3 (18.3) MPAI-x4150xM32x 15.8 (34.8)
MPAI-x3300xM32x 10.1 (22.2) MPAI-x4300xM32x 18.8 (41.4)
MPAI-x3450xM32x 11.9 (26.2) MPAI-x4450xM32x 21.8 (48.0)
MPAI-x3150xM34x 9.3 (20.5) MPAI-x4150xM34x 17.3 (38.1)
MPAI-x3300xM34x 11.1 (24.4) MPAI-x4300xM34x 20.3 (44.7)
MPAI-x3450xM34x 12.9 (28.4) MPAI-x4450xM34x 23.3 (51.4)

Mounting Accessories
Frame

Frame
Accessory Weight, approx. Weight, approx.
Cat. No. Accessory Cat. No.
g (oz) g (oz)

83 MPAI-NA306 920 (32.5) Front flange 83 MPAI-NA301 1070 (37.7)


Mounting plates
110 MPAI-NA406 1150 (40.6) mount 110 MPAI-NA401 1740 (61.4)
83 MPAI-NA303 110 (3.88)
Rear clevis mount
110 MPAI-NA403 350 (12.3)

Rod-end Accessories
Frame

Frame

Weight, approx. Weight, approx.


Accessory Cat. No. g (oz) Accessory Cat. No. g (oz)

83 MPAI-NE303 255 (8.99) 83 MPAI-NE304 350 (12.3)


Rod eye Rod clevis
110 MPAI-NE403 497 (17.5) 110 MPAI-NE404 710 (25.0)

Anti-rotation Guide Accessories


Frame

Frame

Accessory Weight, approx. Weight, approx.


Cat. No. Accessory Cat. No.
g (oz) g (oz)

MPAI-NE30215 870 (30.7) MPAI-NE40215 950 (33.5)


Anti-rotation Anti-rotation
83 MPAI-NE30230 1020 (36.0) 110 MPAI-NE40230 1110 (39.2)
guide guide
MPAI-NE30245 1170 (41.3) MPAI-NE40245 1260 (44.4)

176 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Heavy Duty Electric Cylinder Motor Brake Specifications


Brake Response Time
Coil Current
Electric Cylinder Static Torque at 24V DC Engage
Cat. No. N•m (lb•in) Release (using external arc suppression device)
Apeak ms
MOV ms Diode ms
MPAI-x3xxxxM34x 4.0 (35.4) 0.43 50 40 80
MPAI-x4xxxxM34x 10.0 (88.5) 0.67 35 25 50

Estimated Brake Holding Force

Electric Cylinder MPAI-xxxxxCM34x (1) MPAI-xxxxxEM34x (1) MPAI-xxxxxRM34x (2) MPAI-xxxxxSM34x (2)
Cat. No. N (lb) N (lb) N (lb) N (lb)
MPAI-x3xxxxM34x 5494 (1235) 2745 (617) 6423 (1444) 3212 (722)
MPAI-x4xxxxM34x 13,736 (3088) 6868 (1544) 16,063 (3611) 8029 (1805)
(1) MPAI-xxxxxCM34x is a 5 mm ball-screw actuator and MPAI-xxxxxEM34x is a 10 mm ball-screw actuator.
(2) MPAI-xxxxxRM34x is a 5 mm roller-screw actuator and MPAI-xxxxxSM34x is a 10 mm roller-screw actuator.

In vertical applications, an unpowered Bulletin MPAI electric cylinder requires a holding brake to maintain
position if the load on the actuator exceeds these values.

Back Drive Force


Electric Cylinder MPAI-xxxxxCM34x MPAI-xxxxxEM34x MPAI-xxxxxRM34x MPAI-xxxxxSM34x
Cat. No. N (lb) N (lb) N (lb) N (lb)
MPAI-x3xxxxM34x 0.54 (4.8) 0.54 (4.8) 0.60 (5.3) Refer to your Rockwell Automation
sales representative for availability
MPAI-x4xxxxM34x 0.63 (5.6) 0.63 (5.6) 0.70 (6.2) of these actuators.

Publication GMC-SG001O-EN-P — March 2010 177


178
MP-Series Heavy Duty Electric Cylinder Dimensions (frame 83 and 110)
Chapter 2

Dimensions are in mm (in.) S Diameter Holes on P


M Diameter Bolt Circle
TG1
See
Detail A

TG2
HD
AD
Linear Motion

B
M8 x 1.25 x 8 (0.05 x 0.31)
Mounting Bolts (4x)
G1
Feedback Power/Brake
Connector Connector G2
AM
Grease Fitting WH
1.5 (0.06)
MP-Series Electric Cylinder Dimensions

1.5 (0.06)

L1 B
Flat for Wrench L2
See Detail A ZJ Dimensions ZJ and L7 are the length
L7 when piston rod is fully retracted.

M20 x 1.5 x 41.4 (0.06 x 1.63)


M16 x1.5 x 34.3 (0.06 x 1.35) Threaded Length, Min
Threaded Length, Min

Ø 59.955…60.000 Ø 30.13 (1.186) Ø 71.955…72.000 Ø 38.08 (1.499)


(2.3604…2.3622) Rod Diameter (2.8328…2.8346) Rod Diameter
Pilot Diameter Pilot Diameter

26.72…26.97 34.73…34.98
(1.052…1.062) Detail A (1.367…1.377)
Across Flats Frame 83 Across Flats Detail A
Frame 110

Publication GMC-SG001O-EN-P — March 2010


MP-Series Heavy Duty Electric Cylinder Dimensions (frame 83)
Electric Cylinder AD AM B G1 G2 (1) HD L1 L2 L7 (1) M (2) P S TG1 TG2 WH ZJ (1)
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

MPAI-A/B3150xM32x 253.1 413.6 376.3


(9.97) (16.29) (14.81)

MPAI-A/B3300xM32x 82.8 54.6 44.0 30.4 127.5 124.6 405.5 21.0 566.0 92.0 83.6 M8 x 1.25 x12 69.0 36.0 17.3 528.7
(3.26) (2.15) (1.73) (1.20) (5.02) (4.90) (15.97) (0.83) (22.29) (3.622) (3.29) (0.05 x 0.47) (2.72) (1.42) (0.68) (20.81)

MPAI-A/B3450xM32x 557.9 718.4 681.1


(21.97) (28.29) (26.81)

(1) If ordering MPAI-A/B3xxxxM34A actuator with brake, add 47.7 mm (1.88 in.) to dimensions G2, L7, and ZJ.
(2) The tolerance for this dimension is +0.0, -0.038 mm (+0.0, -0.0015 in.).

Publication GMC-SG001O-EN-P — March 2010


MP-Series Heavy Duty Electric Cylinder Dimensions (frame 110)
Electric Cylinder AD AM B G1 G2 (1) HD L1 L2 L7 (1) M (2) P S TG1 TG2 WH ZJ (1)
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
295.4 466.6 422.1
MPAI-A/B4150xM32x
(11.63) (18.37) (16.62)
96.3 61.3 50.0 30.4 130.7 151.5 447.8 25.0 619.0 127.0 110.5 M8 x 1.25 x12 85.0 55.0 16.8 574.5
MPAI-A/B4300xM32x
(3.79) (2.41) (1.97) (1.20) (5.15) (5.96) (17.63) (0.98) (24.37) (5.0) (4.35) (0.05 x 0.47) (3.35) (2.17) (0.66) (22.62)
600.2 771.4 726.9
MPAI-A/B4450xM32x
(23.63) (30.37) (28.62)

(1) If ordering MPAI-A/B4xxxxM34A actuator with brake, add 47.7 mm (1.88 in.) to dimensions G2, L7, and ZJ.
(2) The tolerance for this dimension is +0.0, -0.038 mm (+0.0, -0.0015 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Linear Motion

179
Chapter 2
180
MP-Series Heavy Duty Electric Cylinder Trunnion Mount Dimensions (frame 83 and 110)
Chapter 2

TB1 Dimensions are in mm (in.) S Diameter Holes on P


TB2 M Diameter Bolt Circle
See
Detail A

HD
AD
Linear Motion

MD
G1
Feedback Power/Brake MD
Connector AM G2
Connector
WH
1.5 (0.06)
Grease Fitting
L1
1.5 (0.06)

Flat for Wrench ZJ Dimensions ZJ and L7 are the length


See Detail A L7 when piston rod is fully retracted.

M20 x 1.5 x 41.4 (0.06 x 1.63)


M16 x1.5 x 34.3 (0.06 x 1.35) Threaded Length, Min
Threaded Length, Min Ø 19.96…19.99
Ø 15.96…15.98
(0.786…0.787)
(0.628…0.629)

Ø 59.955…60.000 Ø 30.13 (1.186) Ø 38.08 (1.499)


(2.3604…2.3622) Ø 71.955…72.000 Rod Diameter
Rod Diameter (2.8328…2.8346)
Pilot Diameter
Pilot Diameter

26.72…26.97 34.73…34.98
(1.052…1.062) Detail A
(1.367…1.377)
Across Flats Frame 83 Detail A
Across Flats
Frame 110

Publication GMC-SG001O-EN-P — March 2010


MP-Series Heavy Duty Electric Cylinder Trunnion Mount Dimensions (frame 83)
Electric Cylinder AD AM G1 G2 (1) HD L7 (1) M (2) MD P S TB1 TB2 WH ZJ (1)
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

MPAI-A/B3150xM32x 413.6 376.3


(16.29) (14.81)

MPAI-A/B3300xM32x 82.8 54.6 30.4 127.5 124.6 566.0 92.0 16.8 83.6 M8 x 1.25 x12 16.0 3.2 17.3 528.7
(3.26) (2.15) (1.20) (5.02) (4.90) (22.29) (3.622) (0.66) (3.29) (0.05 x 0.47) (0.63) (0.13) (0.68) (20.81)

MPAI-A/B3450xM32x 718.4 681.1


(28.29) (26.81)

(1) If ordering MPAI-A/B3xxxxM34B actuator with brake, add 47.7 mm (1.88 in.) to dimensions G2, L7, and ZJ.
(2) The tolerance for this dimension is +0.0, -0.038 mm (+0.0, -0.0015 in.).

Publication GMC-SG001O-EN-P — March 2010


MP-Series Heavy Duty Electric Cylinder Trunnion Mount Dimensions (frame 110)
Electric Cylinder AD AM G1 G2 (1) HD L7 (1) M (2) MD P S TB1 TB2 WH ZJ (1)
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
466.6 422.1
MPAI-A/B4150xM32x
(18.37) (16.62)
96.3 61.3 30.4 130.7 151.5 619.0 127.0 22.2 110.5 M8 x 1.25 x12 20.05 6.25 16.8 574.5
MPAI-A/B4300xM32x
(3.79) (2.41) (1.20) (5.15) (5.96) (24.37) (5.0) (0.87) (4.35) (0.05 x 0.47) (0.79) (0.25) (0.66) (22.62)
771.4 726.9
MPAI-A/B4450xM32x
(30.37) (28.62)

(1) If ordering MPAI-A/B4xxxxM34B actuator with brake, add 47.7 mm (1.88 in.) to dimensions G2, L7, and ZJ.
(2) The tolerance for this dimension is +0.0, -0.038 mm (+0.0, -0.0015 in.).

Actuators are designed to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without tolerances
are for reference.
Linear Motion

181
Chapter 2
Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinder Mounting Accessories

These accessories apply to standard-mount electric cylinders. Components are designed to metric
dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without
tolerances are for reference.

Mounting Plates Attachment


P
ØD Dimensions are in mm (in.)
HP

SW W

Piston Rod Cylinder


Shown for Reference H
L = X + Stroke FL

X FL D P HP SW W H
Frame

Cat. No. (1) mm mm mm mm mm mm mm mm


(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
100.7 21.0 102 125
MPAI-NA306 83 (3.96) (0.83) 10.7 38.1 19.05 (4.02) (4.92) 12.7
(0.42) (1.50) (0.75) (0.50) Attachment includes:
143 25.0 130 155 • 2 mounting plates
MPAI-NA406 110 (5.63) (0.98) (5.12) (6.10)
• Mounting hardware
(1) Material is carbon steel and finish is melonite. Contains no copper, PTFE, or silicone.

Rear Clevis Mount Attachment


Dimensions are in mm (in.)
OT
IN H

Cylinder Shown
for Reference
W

Attachment includes
ØD replacement gasket.

D (2) IN (3) OT (4)


Frame

W H
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

12.0 32.0 60.0 24.0 16.0


MPAI-NA303 83 (0.47) (1.26) (2.36) (0.94) (0.63)
16.0 50.0 90.0 36.0 22.0
MPAI-NA403 110 (0.63) (1.97) (3.54) (1.42) (0.87)
(1) Material is carbon steel and finish is melonite. Contains no copper, PTFE, or silicone.
(2) Tolerance for this dimension is +0.043, -0 mm (+0.017, -0 in.).
(3) Tolerance for this dimension is +0.62, -0 mm (+0.024, -0 in.).
(4) Tolerance for this dimension is +0, -0.62 mm (+0, -0.024 in.).

182 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Front Flange Attachment


4X Ø FB
Dimensions are in mm (in.)

E R

Piston Rod Cylinder


Shown for Reference
Attachment includes
TF
MF mounting hardware.
You can rotate the UF
front flange 90°.
Frame

E FB MF R TF UF
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

87.0 12.3 15.0 63.0 126 150


MPAI-NA301 83 (3.43) (0.48) (0.59) (2.48) (4.96) (5.90)
110.5 14.7 16.0 75.0 150 170
MPAI-NA401 110 (4.35) (0.58) (0.63) (2.95) (5.90) (6.69)
(1) Material is carbon steel and finish is melonite. Contains no copper, PTFE, or silicone.

MP-Series Heavy Duty Electric Cylinder Anti-rotation Guide Accessory

Anti-rotation guides protect standard cylinders from torsion when subjected to radial or torsional side
loads. They provide high-precision guidance for workpiece handling and other loading applications.

Anti-rotation Guides for Fixed Strokes


Cat. No. Stroke Cat. No. Stroke
Frame 83 mm (in.) Frame 110 mm (in.)
MPAI-NE30215 152.4 (6.0) MPAI-NE40215 152.4 (6.0)
MPAI-NE30230 304.8 (12.0) MPAI-NE40230 304.8 (12.0)
MPAI-NE30245 457.2 (18.0) MPAI-NE40245 457.2 (18.0)

Material Specifications

You can mount the anti-rotation


guide from either side of the
standard mount cylinder.
1

3 2

Item Attribute Value (1)


1 Rod C1060 ground hardened steel
2 Bearing block Anodized aluminium
3 Clamp Zinc-plated carbon steel
(1) Contains no copper, PTFE, or silicone.

Publication GMC-SG001O-EN-P — March 2010 183


Chapter 2 Linear Motion

Anti-rotation Guide Dimensions


Dimensions are in mm (in.)
W AL BL
DL

MH H

CW EW Piston Rod Cylinder


Shown for Reference L = X + Stroke
FW
Frame

X L AL BL DL W CW EW FW H MH
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

257.6
MPAI-NE30215 (10.14)
105.2 410.0 16.1 89.0 12.7 72.3 15.9 57.0 69.7 62.7 38.1
MPAI-NE30230 83 (4.14) (16.14) (0.63) (3.50) (0.50) (2.85) (0.63) (2.24) (2.74) (2.47) (1.50)
562.4
MPAI-NE30245 (22.14)
260.9
MPAI-NE40215 (10.27)
108.5 413.3 15.5 93.0 12.7 85.7 19.8 70.5 83.2 62.7 45.9
MPAI-NE40230 110 (4.27) (16.27) (0.61) (3.66) (0.50) (3.37) (0.78) (2.78) (3.28) (2.47) (1.81)
565.7
MPAI-NE40245 (22.27)

184 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Heavy Duty Electric Cylinder Rod-end Accessories

These accessories apply to standard and front trunnion-mount electric cylinders. Components are designed
to metric dimensions. Inch dimensions are approximate conversions from millimeters. Dimensions without
tolerances are for reference.

Rod-eye Attachment
Dimensions are in mm (in.)
GAP ØD SW

10°

Piston Rod Cylinder Attachment includes


P W
L Shown for Reference mounting hardware.
Frame

D P L W SW GAP
Cat. No. (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

16.0 17.3 72.0 15.0 21.0 3.0…19.0


MPAI-NE303 83 (0.63) (0.68) (2.83) (0.59) (0.83) (0.12…0.75)
20.0 16.8 87.0 18.0 25.0 3.0…24.5
MPAI-NE403 110 (0.79) (0.66) (3.43) (0.71) (0.98) (0.12…0.96)
(1) Material is steel and finish is clear zinc.

IMPORTANT The spherical rod-eye attachment must be used with an anti-rotation guide or the load that the actuator is
attached to must be kept from rotating. Without one of these two methods, the spherical rod-eye will let
the actuator rod rotate and result in inaccurate positioning due to lost rotational motion.

Rod Clevis Attachment


L
P
Dimensions are in mm (in.)
LE

B2

CM
CK
GAP
Piston Rod Cylinder
CV
Shown for Reference

Attachment includes:
B3 • 1 Rod clevis
• 1 Hinged spring pin
• 1 Hex nut

CK
Frame

B2 B3 (in.) CM CV LE L P GAP
Cat. No. (1) mm (in.) mm (in.) mm mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
H9
40.0 32.0 16.0 16.0 19.0 32.0 72.0 17.3 3.0…19.0
MPAI-NE304 83 (1.57) (1.26) (0.63) (0.63) (0.75) (1.26) (2.83) (0.68) (0.12…0.75)
48.0 40.0 20.0 20.0 25.0 40.0 90.0 16.8 3.0…24.5
MPAI-NE404 110 (1.89) (1.57) (0.79) (0.79) (0.98) (1.57) (3.54) (0.66) (0.12…0.96)
(1) Material is galvanized steel.

Publication GMC-SG001O-EN-P — March 2010 185


Chapter 2 Linear Motion

MP-Series Heavy Duty Electric Cylinder Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

MP-Series Heavy Duty Electric Cylinder Catalog Numbers


MP AI - x x xxx x M3 x x xxx
Special Feature (1)
Blank = IP67 rating, standard
Actuator Mounting
A = Front face, side front, bottom front, and rear tapped mounting holes
B = Front trunnion, no tapped mounting holes
Holding Brake
2 = No brake
4 = 24V DC brake
Feedback
M3 = 17-bit multi-turn, absolute high-resolution encoder
Mechanical Drive/Screw Lead, Motor Type (2)
C = 5.0 mm/rev ball screw (0.197 in./rev)
E = 10.0 mm/rev ball screw (0.394 in./rev)
R = 5.0 mm/rev roller screw (0.197 in./rev)
S = 10.0 mm/rev roller screw (0.394 in./rev)
Rod Stroke Length (2)
150 = 152.4 mm (6.0 in.)
300 = 304.8 mm (12.0 in.)
450 = 457.2 mm (18.0 in.)
Actuator Frame Size
3 = 83 mm (3.27 in.)
4 = 110 mm (4.33 in.)
Voltage Class
A = 200V
B = 400V
Actuator Type
AI = Actuator rod (threaded male rod end)
Actuator Series
MP = MP-Series
(1) The Special Feature field is used for customer-specific coding.
(2) Not all combinations are available. Only the configurations as listed in MP-Series Electric Cylinders Performance Specifications and Performance Specifications (Roller
Screw), on page 175, are available.
Refer to your Rockwell Automation sales representative for the availability of MPAI-xxxxxRM3 and MPAI-xxxxxSM3 (roller screw) electric cylinders.

186 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

MP-Series Heavy Duty Electric Cylinder Accessory Catalog Numbers


MP AI - xx x xx xx
Stroke Length (applies to NEx02 anti-rotation guide only)
15 = 152.4 mm (6.0 in.)
30 = 304.8 mm (12.0 in.)
45 = 457.2 mm (18.0 in.)
Option Number
01 = Front face mounting flange
02 = If NAx02 = Mounting flange
If NEx02 = Anti-rotation guide
03 = If NAx03 = Rear clevis
If NEx03 = Spherical rod-eye
04 = Clevis
06 = Mounting plate kit
Actuator Frame Size
3 = 83 mm (3.27 in.)
4 = 110 mm (4.33 in.)
Accessory Type
NA = Mounting accessory
NE = Rod-end accessory
Actuator Type
AI = Actuator rod (threaded male rod end)
Actuator Series
MP = MP-Series

Publication GMC-SG001O-EN-P — March 2010 187


Chapter 2 Linear Motion

LDC-Series Iron Core Linear Servo Motors


The LDC-Series iron core linear motors address a growing
interest in linear motor technology as it becomes more
affordable and is increasingly recognized as a practical means of
improving machine performance. With the iron core product
design, you now have cost-effective options to help you
improve machine throughput while reducing maintenance and
downtime.

For drive compatibility, refer to Servo Drives on page 14.

LDC-Series Iron Core Linear Motor Features


• High thrust force to cost ratio lets you use smaller, less expensive motors.
• Cogging torque less than 5% of continuous force.
• Very high acceleration and speeds up to 10 m/s (32.8 ft/s) greatly increase the throughput of your
machine.
• No limits to travel distance. Ability to achieve high speeds over short and long travels.
• Direct drive technology for extreme servo responsiveness.
• No-wear, high reliability parts increase productivity.
• Peak forces to 5246 N (1179 lb).
• Ability to size and optimize LDC-Series linear motors and corresponding servo drives by using Motion
Analyzer software reduces product selection time and minimizes cost.
• Full set-up and programming support through RSLogix 5000 software reduces set-up time.

LDC-Series Iron Core Linear Motor Accessories


• Cooling plates.
• Bulk head connector kit.
• Encoder connector kit.
• Hall effect replacement module for connectorized coil.
• Hall effect replacement module for flying-lead coil.

Accessories for LDC-Series Iron Core Linear Motors


Cat. No. Accessory Description
For easy mounting of flex cable to non-flex cables. Kit includes flange for feedback and power
LDC-BULK-HD Bulk head connector kit connectors, o-rings, and nut. Refer to Bulk Head Connector Flange Dimensions on page 207.
LDC-ENC-CNCT Encoder connector kit Adapts your encoder to the feedback cable on the Hall effect module.
LDC-HALL-C Replacement module for use with connectorized coil.
Hall effect module
LDC-HALL-F Replacement module for use with flying-lead coil.

188 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Cooling Plate Accessories for LDC-Series Iron Core Linear Motors


Cat. No. Cat. No.
Coil Cooling Plate
LDC-C030100-xxxxx LDC-030-100-CP
LDC-C030200-xxxxx LDC-030-200-CP
LDC-C050100-xxxxx LCC-050-100-CP
LDC-C050200-xxxxx LDC-050-200-CP
LDC-C050300-xxxxx LCC-050-300-CP
LDC-C075200-xxxxx LDC-075-200-CP
LDC-C075300-xxxxx LDC-075-300-CP
LDC-C075400-xxxxx LDC-075-400-CP
LDC-C100300-xxxxx LDC-100-300-CP
LDC-C100400-xxxxx LDC-100-400-CP
LDC-C100600-xxxxx LDC-100-600-CP
LDC-C150400-xxxxx LDC-150-400-CP
LDC-C150600-xxxxx LDC-150-600-CP

LDC-Series Iron Core Linear Motor Performance Specifications

These performance specifications apply to all LDC-Series iron core linear motors.

Common Performance Specifications


Attribute Value
3 phase, wye winding, synchronous permanent
Motor type magnet stator, non-ventilated linear motor
Operating speed, max 10 m/s (32.8 ft/s)
Operating voltage, (not for direct connection to AC line) 460V AC rms

Dielectric rating of motor power connections (U,V,W), to ground for 1.0 s (1) 2500V AC rms 50/60 Hz

Cogging torque < 5% of the continuous force

Applied bus voltage, max (2) 650V DC


Electrical cycle length 50 mm (1.9685 in.)
Coil temperature, max 130 °C (266 °F)
Insulation class 130 °C (266 °F) Class B
Thermal time constant, Ref, winding to ambient 45 min
Paint color Black
(1) Tested during manufacturing process. Do not re-apply test voltage. Contact Application Engineering (631.344.6600) for advice on testing coils
post production.
(2) Maximum cable length is 10 m (32.8 ft). Consult Application Engineering (631.344.6600) for applications requiring longer cables.

Publication GMC-SG001O-EN-P — March 2010 189


Chapter 2 Linear Motion

Motor performance specifications are with sinusoidal commutation. Cooling options include NC
(no cooling), AC (air cooling), and WC (water cooling).

LDC-Series Iron Core Linear Motors (30 mm frame size)


LDC-C030100-DxTxx LDC-C030200-DxTxx LDC-C030200-ExTxx
Attribute Units Symbol
NC AC WC NC AC WC NC AC WC
N 74 93 111 148 185 222 148 185 222
Force, continuous (1) (2) (3) (lbf)
Fc
(17) (21) (25) (33) (42) (50) (33) (42) (50)
N 188 375
Force, peak (4) (lbf)
Fp
(42) (84)
Thermal resistance °C/W Rth 2.24 1.43 1.00 1.12 0.72 0.50 1.12 0.72 0.50
N/Apk 18.2 18.2 36.4
Force constant (5) (6) (7) (lbf/Apk)
Kf
(4.1) (4.1) (8.2)
Vp/m/s 21.5 21.5 43.0
Back EMF constant p-p (5) (6) (7) (Vp/in/s)
Ke
(0.55) (0.55) (1.09)
Apk 12.1 24.3 12.1
Current, peak (4) (6) (A rms)
Ip
(8.6) (17.1) (8.6)
Apk 4.1 5.1 6.1 8.1 10.2 12.2 4.1 5.1 6.1
Current, continuous (1) (2) (3) (6) (Arms)
Ic
(2.88) (3.6) (4.3) (5.8) (7.2) (8.6) (2.9) (3.6) (4.3)

Resistance p-p @ 20 °C (68 °F) (5) (7) Ohms R20 2.256 1.128 4.51

Inductance p-p (5) (7) mH L 21.6 10.8 43.0


N 393 786
Magnetic attraction (8) (lbf)
Fa
(88) (177)
(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 196, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Calculated at 20% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(5) Winding parameters listed are measured line-to-line (phase-to-phase).
(6) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(7) Specifications are ±10%. Phase-to-phase inductance is ±30%.
(8) All specifications are at the standard reference air gap as shown in the drawing on page 198 and page 200.

190 Publication GMC-SG001O-EN-P — March 2010


LDC-Series Iron Core Linear Motors (50 mm frame size)
LDC-C050100-DxTxx LDC-C050200-DxTxx LDC-C050200-ExTxx LDC-C050300-DxTxx LDC-C050300-ExTxx
Attribute Units Symbol
NC AC WC NC AC WC NC AC WC NC AC WC NC AC WC
N Fc 119 149 179 240 299 359 240 299 359 363 453 544 363 453 544
Force, continuous (1) (2) (3) (lbf) (27) (34) (40) (54) (67) (81) (54) (67) (81) (82) (102) (122) (82) (102) (122)
N Fp 302 600 941
Force, peak (4) (lbf) (68) (135) (212)
Thermal resistance °C/W Rth 1.44 0.92 0.64 0.71 0.46 0.32 0.71 0.46 0.32 0.48 0.31 0.21 0.48 0.31 0.21
N/Apk
Kf 30.3 30.3 60.7 30.8 92.4
Force constant (5) (6) (7) (lbf/Apk) (6.8) (6.8) (13.6) (6.9) (20.8)

Publication GMC-SG001O-EN-P — March 2010


Vp/m/s
Ke 35.8 35.8 71.7 36.4 109.1
Back EMF constant p-p (5) (6) (7) (Vp/in/s) (0.91) (0.91) (1.82) (0.92) (2.77)
Apk
Ip 11.7 23.3 11.6 35.9 12.0
Current, peak (4) (6) (A rms) (8.3) (16.5) (8.2) (25.4) (8.5)
Apk
Ic 3.9 4.9 5.9 7.9 9.9 11.8 3.9 4.9 5.9 11.8 14.7 17.7 3.9 4.9 5.9
Current, continuous (1) (2) (3) (6) (Arms) (2.8) (3.5) (4.2) (5.6) (7.0) (8.4) (2.8) (3.5) (4.2) (8.3) (10.4) (12.5) (2.8) (3.5) (4.2)

Resistance p-p @ 20 °C (68 °F) (5) (7) Ohms R20 3.76 1.88 7.52 1.25 11.28

Inductance p-p (5) (7) mH L 36 18 72 12 108


N Fa 690 1379 2069
Magnetic attraction (8) (lbf) (155) (310) (465)
(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 196, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Calculated at 20% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(5) Winding parameters listed are measured line-to-line (phase-to-phase).
(6) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(7) Specifications are ±10%. Phase-to-phase inductance is ±30%.
(8) All specifications are at the standard reference air gap as shown in the drawing on page 198 and page 200.
Linear Motion

191
Chapter 2
LDC-Series Iron Core Linear Motors (75 mm frame size)

192
LDC-C075200-DxTxx LDC-C075200-ExTxx LDC-C075300-DxTxx LDC-C075300-ExTxx LDC-C075400-DxTxx LDC-C075400-ExTxx
Chapter 2

Attribute Units Symbol


NC AC WC NC AC WC NC AC WC NC AC WC NC AC WC NC AC WC
N Fc 348 435 523 348 435 523 523 653 784 523 653 784 697 871 1045 697 871 1045
Force, continuous (1) (2) (3) (lbf) (78) (98) (117) (78) (98) (117) (117) (147) (176) (117) (147) (176) (157) (196) (235) (157) (196) (235)
N Fp 882 1368 1824
Force, peak (4) (lbf) (198) (308) (410)
Thermal resistance °C/W Rth 0.58 0.37 0.26 0.58 0.37 0.26 0.39 0.25 0.17 0.39 0.25 0.17 0.29 0.19 0.13 0.29 0.19 0.13
Linear Motion

N/Apk 45.5 91.0 45.5 136.5 45.5 91.0


Force constant (5) (6) (7) Kf (10.2) (20.5) (10.2) (30.7) (10.2) (20.5)
(lbf/Apk)

Vp/m/s 53.7 107.5 53.7 161.2 53.7 107.5


Back EMF constant p-p (5) (6) (7) Ke (1.37) (2.73) (1.37) (4.10) (1.37) (2.73)
(Vp/in/s)

Apk 22.9 11.5 35.6 11.9 47.4 23.7


Current, peak (4) (6) Ip (16.2) (8.1) (25.1) (8.4) (33.5) (16.8)
(A rms)

Apk 7.7 9.6 11.5 3.8 4.8 5.7 11.5 14.4 17.2 3.8 4.8 5.7 15.3 19.1 23.0 7.7 9.6 11.5
Current, continuous (1) (2) (3) (6) Ic (5.4) (6.8) (8.1) (2.7) (3.4) (4.1) (8.1) (10.2) (12.2) (2.7) (3.4) (4.1) (10.8) (13.5) (16.2) (5.4) (6.8) (8.1)
(Arms)

Resistance p-p @ 20 °C (68 °F) (5) (7) Ohms R20 2.47 9.88 1.65 14.82 1.24 4.94

Inductance p-p (5) (7) mH L 24 95 16 142 12 47

N Fa 2000 2999 3999


Magnetic attraction (8) (lbf) (450) (674) (899)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 196, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Calculated at 20% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(5) Winding parameters listed are measured line-to-line (phase-to-phase).
(6) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(7) Specifications are ±10%. Phase-to-phase inductance is ±30%.
(8) All specifications are at the standard reference air gap as shown in the drawing on page 198 and page 200.

Publication GMC-SG001O-EN-P — March 2010


LDC-Series Iron Core Linear Motors (100 mm frame size)
LDC-C100300-DxTxx LDC-C100300-ExTxx LDC-C100400-DxTxx LDC-C100400-ExTxx LDC-C100600-DxTxx LDC-C100600-ExTxx
Attribute Units Symbol
NC AC WC NC AC WC NC AC WC NC AC WC NC AC WC NC AC WC
N Fc 674 843 1012 674 843 1012 899 1124 1349 899 1124 1349 1349 1686 2023 1349 1686 2023
Force, continuous (1) (2) (3) (lbf) (152) (190) (227) (152) (190) (227) (202) (253) (303) (202) (253) (303) (303) (379) (455) (303) (379) (455)
N Fp 1767 2356 3534
Force, peak (4) (lbf) (397) (530) (794)
Thermal resistance °C/W Rth 0.33 0.21 0.15 0.33 0.21 0.15 0.25 0.16 0.11 0.25 0.16 0.11 0.17 0.11 0.07 0.17 0.11 0.07

N/Apk 60.7 182.0 60.7 121.3 60.7 121.3


Force constant (5) (6) (7) Kf (13.6) (40.9) (13.6) (27.3) (13.6) (27.3)
(lbf/Apk)

Vp/m/s 71.7 215.0 71.7 143.3 71.7 143.3


Back EMF constant p-p (5) (6) (7) Ke (1.82) (5.46) (1.82) (3.64) (1.82) (3.64)

Publication GMC-SG001O-EN-P — March 2010


(Vp/in/s)

Apk 34.3 11.4 45.7 22.8 68.5 34.3


Current, peak (4) (6) Ip (24.2) (8.1) (32.3) (16.1) (48.4) (24.2)
(A rms)

Apk 11.1 13.9 16.7 3.7 4.6 5.6 14.8 18.5 22.2 7.4 9.3 11.1 22.2 27.8 33.3 11.1 13.9 16.7
Current, continuous (1) (2) (3) (6) Ic (7.9) (9.8) (11.8) (2.6) (3.3) (3.9) (10.5) (13.1) (15.7) (5.2) (6.5) (7.9) (15.7) (19.7) (23.6) (7.9) (9.8) (11.8)
(Arms)

Resistance p-p @ 20 °C (68 °F) (5) (7) Ohms R20 2.04 18.36 1.53 6.12 1.02 4.08

Inductance p-p (5) (7) mH L 20 184 15 61 10 41

N Fa 3930 5240 7860


Magnetic attraction (8) (lbf) (883) (1178) (1767)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 196, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Calculated at 20% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(5) Winding parameters listed are measured line-to-line (phase-to-phase).
(6) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(7) Specifications are ±10%. Phase-to-phase inductance is ±30%.
(8) All specifications are at the standard reference air gap as shown in the drawing on page 198 and page 200.
Linear Motion

193
Chapter 2
LDC-Series Iron Core Linear Motors (150 mm frame size)

194
LDC-C150400-DxTxx LDC-C150400-ExTxx LDC-C150600-DxTxx LDC-C150600-ExTxx
Chapter 2

Attribute Units Symbol


NC AC WC NC AC WC NC AC WC NC AC WC
N Fc 1281 1601 1922 1281 1601 1922 1922 2402 2882 1922 2402 2882
Force, continuous (1) (2) (3) (lbf) (288) (360) (432) (288) (360) (432) (432) (540) (648) (432) (540) (648)
N Fp 3498 5246
Force, peak (4) (lbf) (786) (1179)
Thermal resistance °C/W Rth 0.20 0.13 0.09 0.20 0.13 0.09 0.13 0.09 0.06 0.13 0.09 0.06
Linear Motion

N/Apk 91.0 182.0 91.0 182.0


Force constant (5) (6) (7) Kf (20.5) (40.9) (20.5) (40.9)
(lbf/Apk)
Vp/m/s 107.5 215.0 107.5 215.0
Back EMF constant p-p (5) (6) (7) Ke (2.73) (5.46) (2.73) (5.46)
(Vp/in/s)
Apk 45.2 22.6 67.8 33.9
Current, peak (4) (6) Ip (32.0) (16.0) (47.9) (24.0)
(A rms)
Apk 14.1 17.6 21.1 7.0 8.8 10.6 21.1 26.4 31.7 10.6 13.2 15.8
Current, continuous (1) (2) (3) (6) Ic (10.0) (12.4) (14.9) (5.0) (6.2) (7.5) (14.9) (18.7) (22.4) (7.5) (9.3) (11.2)
(Arms)

Resistance p-p @ 20 °C (68 °F) (5) (7) Ohms R20 2.12 8.48 1.41 5.65

Inductance p-p (5) (7) mH L 22 86 14 58

N Fa 7860 11790
Magnetic attraction (8) (lbf) (1768) (2652)
(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 196, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Calculated at 20% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(5) Winding parameters listed are measured line-to-line (phase-to-phase).
(6) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(7) Specifications are ±10%. Phase-to-phase inductance is ±30%.
(8) All specifications are at the standard reference air gap as shown in the drawing on page 198 and page 200.

Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

LDC-Series Linear Motors System Combinations


For LDC-Series linear motors and Refer to For LDC-Series linear motors and Refer to
Kinetix 6000 (460V) drives page 668 Kinetix 2000 (230V drives) page 695

Kinetix 6000 (460V) drives and Ultra3000 (230V drives page 717
page 672
Kinetix 6200/Kinetix 6500 (460V) drives Ultra3000 (460V) drives page 721

LDC-Series Iron Core Linear Motor General Specifications


Weight Specifications - Motor Coil with Flying Leads and Cooling Plate
Coil and Cooling Plate (combined)
Cat. No. Weight, approx. Cat. No. Weight, approx. Weight, approx.
Coil kg (lb) Cooling Plate kg (lb) kg (lb)
LDC-C030100-DHT20 1.41 (3.1) LDC-030-100-CP 0.12 (0.26) 1.53 (3.4)
LDC-C030200-xHT20 2.27 (5.0) LDC-030-200-CP 0.20 (0.44) 2.47 (5.4)
LDC-C050100-DHT20 2.05 (4.5) LDC-050-100-CP 0.15 (0.32) 2.19 (4.8)
LDC-C050200-xHT20 3.18 (7.0) LDC-050-200-CP 0.25 (0.55) 3.43 (7.6)
LDC-C050300-xHT20 4.55 (10.0) LDC-050-300-CP 0.36 (0.79) 4.91 (10.8)
LDC-C075200-xHT20 4.55 (10.0) LDC-075-200-CP 0.39 (0.85) 4.93 (10.9)
LDC-C075300-xHT20 6.36 (14.0) LDC-075-300-CP 0.56 (1.23) 6.92 (15.2)
LDC-C075400-xHT20 8.18 (18.0) LDC-075-400-CP 0.73 (1.60) 8.91 (19.6)
LDC-C100300-xHT20 7.73 (17.0) LDC-100-300-CP 0.73 (1.60) 8.46 (18.6)
LDC-C100400-xHT20 10.0 (22.0) LDC-100-400-CP 0.96 (2.10) 10.96 (24.1)
LDC-C100600-xHT20 15.45 (34.0) LDC-100-600-CP 1.39 (3.05) 16.84 (37.0)
LDC-C150400-xHT20 14.55 (32.0) LDC-150-400-CP 1.93 (4.24) 16.47 (36.2)
LDC-C150600-xHT20 21.36 (47.0) LDC-150-600-CP 2.86 (6.29) 24.22 (53.3)

Weight Specifications - Motor Coil with Connectors and Cooling Plate


Coil and Cooling Plate (combined)
Cat. No. Weight, approx. Cat. No. Weight, approx.
Weight, approx.
Coil kg (lb) Cooling Plate kg (lb) kg (lb)
LDC-C030100-DHT11 1.61 (3.55) LDC-030-100-CP 0.12 (0.26) 1.73 (3.81)
LDC-C030200-xHT11 2.47 (5.44) LDC-030-200-CP 0.20 (0.44) 2.67 (5.89)
LDC-C050100-DHT11 2.25 (4.96) LDC-050-100-CP 0.15 (0.32) 2.40 (5.29)
LDC-C050200-xHT11 3.38 (7.45) LDC-050-200-CP 0.25 (0.55) 3.63 (8.00)
LDC-C050300-xHT11 4.75 (10.47) LDC-050-300-CP 0.36 (0.79) 5.11 (11.3)
LDC-C075200-xHT11 4.75 (10.47) LDC-075-200-CP 0.39 (0.85) 5.14 (11.33)
LDC-C075300-xHT11 6.56 (14.46) LDC-075-300-CP 0.56 (1.23) 7.12 (15.70)
LDC-C075400-xHT11 8.38 (18.47) LDC-075-400-CP 0.73 (1.60) 9.11 (20.08)
LDC-C100300-xHT11 7.91 (17.4) LDC-100-300-CP 0.73 (1.60) 8.64 (18.6)
LDC-C100400-xHT11 10.2 (22.5) LDC-100-400-CP 0.96 (2.10) 11.16 (24.60)
LDC-C100600-xHT11 15.65 (34.5) LDC-100-600-CP 1.39 (3.05) 17.04 (37.57)
LDC-C150400-xHT11 14.75 (32.5) LDC-150-400-CP 1.93 (4.24) 16.19 (35.69)
LDC-C150600-xHT11 21.56 (47.5) LDC-150-600-CP 2.86 (6.29) 23.69 (52.23)

Publication GMC-SG001O-EN-P — March 2010 195


Chapter 2 Linear Motion

Weight Specifications - Motor Magnet Track


Cat. No. Weight, approx.
Magnet Track kg (lb)
LDC-M030100 0.47 (1.02)
LDC-M050100 0.66 (1.46)
LDC-M075100 0.90 (1.98)
LDC-M100100 1.14 (2.51)
LDC-M150100 1.62 (3.57)
LDC-M030500 2.35 (5.12)
LDC-M050500 3.32 (7.28)
LDC-M075500 4.5 (9.92)
LDC-M100500 5.7 (12.57)
LDC-M150500 8.08 (17.81)

Carriage Weight and Heat Sink Area Requirements

Required Heat Sink Area Required Carriage Plate


Cat. No. Weight, approx.
cm2 (in.2) kg (lb)
LDC-C030100-DHTxx 150 X 200 (6 X 8) 1.1 (2.6)
LDC-C030200-xHTxx 150 X 300 (6 X 12) 1.6 (3.6)
LDC-C050100-DHTxx 200 X 200 (8 X 8) 1.8 (4)
LDC-C050200-xHTxx 200 X 300 (8 X 12) 2.7 (6)
LDC-C050300-xHTxx 200 X 400 (8 X 16) 3.6 (8)
LDC-C075200-xHTxx 250 X 300 (10 X 12) 5.4 (12)
LDC-C075300-xHTxx 250 X 400 (10 X 16) 7.3 (16)
LDC-C075400-xHTxx 250 X 500 (10 X 20) 9.1 (20)
LDC-C100300-xHTxx 300 X 400 (12 X 16) 8.7 (19.2)
LDC-C100400-xHTxx 300 X 500 (12 X 20) 10.9 (24)
LDC-C100600-xHTxx 300 X 750 (12 X 30) 19.6 (43.2)
LDC-C150400-xHTxx 400 X 500 (16 X 20) 21.8 (48)
LDC-C150600-xHTxx 400 X 750 (16 X 30) 32.7 (72)

196 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Cooling Plate Flow Rate Specifications

Cat. No. Cat. No. Air Flow Rate (1) Water Flow Rate (2)
Coil Cooling Plate L/min (ft3/hr) bar (psi)
LDC-C030100-xxxxx LDC-030-100-CP N/A (3) N/A (3)
LDC-C030200-xxxxx LDC-030-200-CP N/A (3) N/A (3)
LDC-C050100-xxxxx LCC-050-100-CP N/A (3) 0.41 (6)

LDC-C050200-xxxxx LDC-050-200-CP N/A (3) 0.48 (7)

LDC-C050300-xxxxx LCC-050-300-CP N/A (3) 0.55 (8)

LDC-C075200-xxxxx LDC-075-200-CP N/A (3) 0.48 (7)

LDC-C075300-xxxxx LDC-075-300-CP N/A (3) 0.55 (8)

LDC-C075400-xxxxx LDC-075-400-CP N/A (3) 0.69 (10)

LDC-C100300-xxxxx LDC-100-300-CP 61.4 (130) 0.69 (10)


LDC-C100400-xxxxx LDC-100-400-CP N/A (3) 0.83 (12)

LDC-C100600-xxxxx LDC-100-600-CP 47.2 (100) 0.97 (14)


LDC-C150400-xxxxx LDC-150-400-CP N/A (3) 0.83 (12I) (4)
LDC-C150600-xxxxx LDC-150-600-CP N/A (3) 0.93 (13.5) (4)

(1) These are the flow rates required to maintain air pressure at 0.689 bar (10 lb/in.2).
(2) These are the flow rates required to maintain water pressure at 3.8 L/min (1 gal/min).
(3) This flow rate is not available. Call Application Engineering (631-344-6600) for assistance.
(4) These are the flow rates required to maintain water pressure at 7.57 L/min (2 gal/min).

LDC-Series Iron Core Linear Motor Component Dimensions

LDC-Series iron core linear motor components are designed to metric dimensions. Inch dimensions are
conversions from millimeters. Untoleranced dimensions are for reference.

Publication GMC-SG001O-EN-P — March 2010 197


198
LDC-C030/050/075/100xxx-xHT20 Motor Coil Dimensions (flying leads)
Dimensions are in mm (in.)
Chapter 2

E These dimensions are


Refer to the table on
critical to maintain the
D page 199 for lettered
proper air gap.
dimensions.
C 53.72 ± 0.13
B (2.115 ± 0.005)
A Cooling plate
33.65 45.72 ± 0.13
66.67 assembly shown
Linear Motion

(1.325) (1.800 ± 0.005)


(2.625) for reference.
30.00
(1.181) Hall Effect Module
Flying Leads
R (ref.)
W H Thermistor Cables
Flying Leads Magnet track
shown for
Motor Power reference.
M
Flying Leads

L 1000 ±20
M5 x 0.8 15 (0.59) total depth, (39.4 ±0.8) 31.24
threads start at 5 (0.20). (1.230)
See table on page 199 for flatness
See table for hole quantity. of coil mounting surface.
LDC-Series Iron Core Linear Motor Coil Dimensions

LDC-C030/050/075/100xxx-xHT11 Motor Coil Dimensions (connectors)


F Dimensions are in mm (in.)
E
Refer to the table on These dimensions are
D page 199 for lettered critical to maintain the
C dimensions. proper air gap.
B 53.72 ± 0.13
A Cooling plate (2.115 ± 0.005)
66.67 33.65 assembly shown
for reference. 45.72 ± 0.13
(2.625) (1.325) (1.800 ± 0.005)
600
(24)
350
(13.9) R (ref.)
W H Magnet track
shown for
M reference.

L 30.00
(1.181) 31.24
M5 x 0.8 15 (0.59) total depth, (1.230)
threads start at 5 (0.20). Encoder Connector Feedback Connector
See table for hole quantity. See table on page 199 for flatness
Power Connector of coil mounting surface.

Publication GMC-SG001O-EN-P — March 2010


LDC-C030/050/075/100xxx-xHTxx Motor Coil Dimensions

L W (1) A B C D E F H M R Hole
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty
LDC-C030100-DHTxx 134.0 (5.28) 65.00 – – – – – – 15.00 25.00 60.00 4
LDC-C030200-xHTxx 234.0 (9.21) (2.559) 100.00 (3.937) 166.67 (6.562) – – – – (0.591) (0.984) (2.362) 8
LDC-C050100-DHTxx 134.0 (5.28) – – – – – – 4
LDC-C050200-xHTxx 234.0 (9.21) 85.00 100.00 (3.937) 166.67 (6.562) – – – – 25.00 30.00 80.00 8
(3.346) (0.984) (1.181) (3.150)
LDC-C050300-xHTxx 334.0 (13.15) 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 10
LDC-C075200-xHTxx 234.0 (9.21) 100.00 (3.937) 166.67 (6.562) – – – – 8
110.00 40.00 35.00 105.00
LDC-C075300-xHTxx 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 10

Publication GMC-SG001O-EN-P — March 2010


334.0 (13.15) (4.331) (1.575) (1.378) (4.134)
LDC-C075400-xHTxx 434.0 (17.09) 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 12
LDC-C100300-xHTxx 334.0 (13.15) 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 10
60.00 37.50 130.00
LDC-C100400-xHTxx 434.0 (17.09) 135.00 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 12
(5.315) (2.362) (1.476) (5.118)
LDC-C100600-xHTxx 634.0 (25.31) 133.33 (5.249) 233.33 (9.186) 333.33 (13.123) 433.33 (17.060) 500.00 (19.686) 566.66 (22.310) 16
(1) Tolerance for W dimension is +1.00 mm (+0.039 in.), -0.00 mm (-0.000 in.)

Power Cable Gauge (1) Flatness


Cat. No. Cat. No.
mm2 (AWG) mm/300 x 300 (in./12 x 12)

LDC-C030xxx-xHTxx LDC-C030xxx-xHTxx
LDC-C050xxx-xHTxx LDC-C050100-DHTxx 0.25 (0.01)
LDC-C075xxx-xHTxx 0.75 (18) LDC-C050200-xHTxx
LDC-C100300-xHTxx LDC-C050300-xHTxx 0.38 (0.15)
LDC-C100400-xHTxx LDC-C075200-xHTxx 0.25 (0.01)
LDC-C100600-DHTxx 1.5 (16) LDC-C075300-xHTxx 0.38 (0.015)
LDC-C100600-EHTxx 0.75 (18) LDC-C075400-xHTxx 0.64 (0.25)
LDC-C100300-xHTxx 0.38 (0.015)
LDC-C100400-xHTxx 0.64 (0.25)
Linear Motion

LDC-C100600-xHTxx 0.89 (0.035)


(1) Refer to Cable Specifications on page 201 for additional cable specifications.

199
Chapter 2
200
LDC-C0150xxx-xHT20 Motor Coil Dimensions (flying leads)
F Dimensions are in mm (in.)
Chapter 2

E These dimensions are


critical to maintain the
Refer to the table on D
proper air gap.
page 201 for lettered C
dimensions. 61.72 ± 0.13
B (2.430 ± 0.005)
A 49.72 ± 0.13
Cooling plate
66.67 33.65 assembly shown (1.957 ± 0.005)
(2.625) (1.325) for reference.
Linear Motion

30.00 180.00
(1.181) (7.087)
185.00 +1.00 Hall Effect Module
- 0.00 120.00 Flying Leads Ref.
(4.724)
(7.283 +0.039 Magnet track
-0.000) 60.00 Thermistor Cables
shown for
(2.362) Flying Leads
reference.
Motor Power
Flying Leads
32.50 1000 ± 20
(1.280) L 31.24
(39.4 ± 0.8)
M5 x 0.8 15 (0.59) total depth, (1.230)
threads start at 5 (0.20). See table on page 201 for flatness
See table for hole quantity. of coil mounting surface.

LDC-C150xxx-xHT11 Motor Coil Dimensions (connectors)


These dimensions are
F Dimensions are in mm (in.) critical to maintain the
E
proper air gap.
Refer to the table on D
page 201 for lettered C 61.72 ± 0.13
dimensions. B (2.430 ± 0.005)
A
66.67 33.65 49.72 ± 0.13
Cooling plate
(2.625) (1.325) (1.957 ± 0.005)
assembly shown
for reference.
180.00
600 (7.087)
120.00 (24)
185.00 +1.00 (4.724) 350 Ref.
-0.00 (13.9)
60.00 Magnet track
(7.283 +0.039
(2.362) shown for
-0.000)
reference.

32.50 30.00 31.24


L
(1.280) (1.181) (1.23)
M5 x 0.8 15 (0.59) total depth,
Encoder Connector Feedback Connector
threads start at 5 (0.20). See table on page 201 for flatness
See table for hole quantity. Power Connector of coil mounting surface.

Publication GMC-SG001O-EN-P — March 2010


LDC-C150xxx-xHTxx Motor Coil Dimensions

L A B C D E F Hole
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty
LDC-C150400-xHTxx 434.0 (17.09) 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 18
LDC-C150600-xHTxx 634.0 (25.31) 133.33 (5.249) 233.33 (9.186) 333.33 (13.123) 433.33 (17.060) 500.00 (19.686) 566.66 (22.310) 24

Cable Specifications
Gauge Cable Dia. Static Bend Radius Power Cable Gauge Flatness
Cable (1) Conductors Shield Type Cat. No.
mm2 (AWG) mm (in.) mm (in.) mm2 (AWG) mm/300 x 300 (in./12 x 12)

Publication GMC-SG001O-EN-P — March 2010


Power (2) 4 0.75 (18) Braid 7.0 (0.28) 18.0 (0.70) LDC-C150400-xHTxx 0.64 (0.025)
0.82 (18)
4 1.5 (16) Braid 8.0 (0.32) 17.0 (0.67) LDC-C150600-DHTxx
Power (2) 0.89 (0.035)
LDC-C150600-EHTxx 1.31 (16)
(2) 4 0.50 (20) Braid 6.4 (0.25) 17.0 (0.67)
Power
Thermistor 2 0.14 (26) None 4.0 (0.16) 10.0 (0.40)
Hall Module 6 0.25 (24) Foil 5.0 (0.20) 15.0 (0.59)
(1) All cables are non-flex.
(2) Power cable specification is dependent on coil used. See Power Cable Gauge tables on page 199 and page 201.
Linear Motion

201
Chapter 2
202
LDC-Series Iron Core Linear Motor Magnet Track Dimensions
Mounting Hole Ø 5.50 (0.216)
Dimensions Ø 9.50 (0.375) 5.0 (0.20)
Chapter 2

L
50.00 See table for hole quantity.
24.50 50.00 Dimensions are in mm (in.) (1.969)
(0.965) (1.969) H
N Places
Linear Motion

Ø 3.99 +0.03
M
-0.00
(0.157 +0.001
-0.000)

12.50
6.00 (0.492) T
N Places
(0.236) Y 25.00
Gap will result from setting the (0.984) See table for flatness of
plates to set up dimensions shown. Set-up Dimension coil mounting surface.

L (1) Y (2) W M H (3) T Hole Flatness (4)


Cat. No. N
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty mm/300 x 300 (in./12 x 12)

LDC-M030100 60.0 (2.36) 48.00 (1.890) 0.06


LDC-Series Iron Core Linear Motor Magnet Track Dimensions

LDC-M050100 80.0 (3.15) 68.00 (2.677) (0.002)


13.26 (0.522) 8.00 (0.315)
LDC-M075100 99.0 (3.90) 75.00 (2.953) 105.0 (4.13) 93.00 (3.661) 1 4
0.13
LDC-M100100 130.0 (5.12) 118.00 (4.646) (0.005)
LDC-M150100 180.0 (7.09) 168.00 (6.614) 17.26 (0.680) 12.00 (0.472)
LDC-M030500 60.0 (2.36) 48.00 (1.890) 0.50
LDC-M050500 80.0 (3.15) 68.00 (2.677) (0.20)
13.26 (0.522) 8.00 (0.315)
LDC-M075500 499.0 (19.65) 475.00 (18.70) 105.0 (4.13) 93.00 (3.661) 9 20
0.90
LDC-M100500 130.0 (5.12) 118.00 (4.646) (0.035)
LDC-M150500 180.0 (7.09) 168.00 (6.614) 17.26 (0.680) 12.00 (0.472)
(1) Tolerance for L dimension is ±0.25 mm (±0.010 in.).
(2) Tolerance for Y dimension is ±0.08 mm (±0.003 in.).
(3) Tolerance for H dimension is ±0.16 mm (±0.006 in.).
(4) Specified flatness is in the free state.

Publication GMC-SG001O-EN-P — March 2010


LDC-030/050/075/100-xxx-CP Motor Coil Cooling Plate Dimensions
F
E
D
Dimensions are in mm (in.)
C
B
A
8.00 ± 0.13
66.67 33.65
(0.315 ± 0.005)
(2.625) (1.325)

Publication GMC-SG001O-EN-P — March 2010


H T W

30.0 S
L Ø 6.35 (0.250)
M (1.18)
Ø 5.50 (0.216) OD copper
See table for quantity. 4.0 tubing
(0.157)

H M T S
L W A B C D E F Hole
Cat. No. mm mm mm mm
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty
(in.) (in.) (in.) (in.)
LDC-030-100-CP 134.0 (5.28) 38.00 – – – – – – 15.00 11.50 27.5 5.25 4
LDC-030-200-CP 234.0 (9.21) (1.496) 100.00 (3.937) 166.67 (6.562) – – – – (0.591) (0.453) (1.08) (0207) 8
LDC-Series Iron Core Linear Motor Coil Cooling Plate Dimensions

LCC-050-100-CP 134.0 (5.28) – – – – – – 4


50.00 25.00 12.50 38.1 5.95
LDC-050-200-CP 234.0 (9.21) 100.00 (3.937) 166.67 (6.562) – – – –
(1.969) (0.984) (0.492) (1.50) (0.234) 8
LCC-050-300-CP 334.0 (131.15) 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 10
LDC-075-200-CP 234.0 (9.21) 100.00 (3.937) 166.67 (6.562) – – – – 8
40.00 17.50 50.8
LDC-075-300-CP 334.0 (131.15) 75.00 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 12.10 10
(2.953) (1.575) (0.689) (2.00) (0.476)
LDC-075-400-CP 434.0 (17.09) 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 12
LDC-100-300-CP 334.0 (131.15) 133.33 (5.249) 200.00 (7.874) 266.67 (10.499) – – – 10
Linear Motion

100.00 60.00 20.00 73.4 13.30


LDC-100-400-CP 434.0 (17.09) 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 12
(3.937) (2.362) (0.787) (2.89) 0.524)
LDC-100-600-CP 634.0 (25.31) 133.33 (5.249) 233.33 (9.186) 333.33 (13.123) 433.33 (17.060) 500.00 (19.686) 566.66 (22.310) 16
Chapter 2

203
204
Chapter 2

LDC-150-xxx-CP Motor Coil Cooling Plate Dimensions


Dimensions are in mm (in.)
F
E
D
C
Linear Motion

12.00 ± 0.13
B (0.472 ± 0.005)
A
66.67 33.65
(2.625) (1.325)

120.00 137.0 150.00


(4.724) (5.39) (5.906)
60.00
(2.362)

15.00 L 30.0
(0.591) (1.18)
Ø 9.525 (0.3750)
OD Copper Tubing
Ø 5.50 (0.216)
See table for hole quantity.

L A B C D E F Hole
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty
LDC-150-400-CP 434.0 (17.09) 133.33 (5.249) 233.33 (9.186) 300.00 (11.811) 366.67 (14.436) – – 18
LDC-150-600-CP 634.0 (25.31) 133.33 (5.249) 233.33 (9.186) 333.33 (13.123) 433.33 (17.060) 500.00 (19.686) 566.66 (22.310) 24

Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

LDC-Series Iron Core Linear Motor Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

LDC-Series Iron Core Linear Motor Catalog Numbers


LDC - C xxx xxx - x x T x x

Cable Termination
0 = Flying leads
1 = Circular DIN connector
Cable Length
0 = 300 mm (12.45 in.)
1 = 600 mm (23.62in.)
2 = 1000 mm (39.37 in.)
Thermal Protection
T = PTC Thermal sensor and switch
Feedback
H = Hall effect (trapezoidal)
N = No feedback
Winding Code
D = D winding
E = E winding
Coil Length (1)
100 = 100 mm (4.15 in.) 400 = 400 mm (16.60 in.)
200 = 200 mm (8.30 in.) 600 = 600 mm (23.62 in.)
300 = 300 mm (12.45 in.)
Frame Size (1)
030 075 150
050 100
Coil Designation
C = Standard coil
Motor Series
LDC = LDC-Series
(1) Not all combinations are available. Only the configurations as listed in LDC-Series Iron Core Linear Motor Performance Specifications on page 189 are available.

LDC-Series Iron Core Linear Motor Magnet Track and Cooling Plate Catalog Numbers
LDC - M xxx xxx LDC - xxx - xxx - CP
Magnet Track Length Cooling Plate
100 = 100 mm (4.15 in.) Coil Length
500 = 500 mm (19.68 in.) 100 = 100 mm (4.15 in.) 400 = 400 mm (16.60 in.)
Frame Size 200 = 200 mm (8.30 in.) 600 = 600 mm (23.62 in.)
030 075 150 300 = 300 mm (12.45 in.)
050 100 Frame Size
Magnet Plate Designation 030 075 150
M = Magnet plate 050 100
Motor Series Motor Series
LDC = LDC-Series LDC = LDC-Series

Publication GMC-SG001O-EN-P — March 2010 205


Chapter 2 Linear Motion

LDL-Series Ironless Linear Servo Motors


The LDL-Series ironless linear motors address a growing interest
in linear motor technology as it becomes more affordable and is
increasingly recognized as a practical means of improving
machine performance. With the ironless product design, you
now have cost-effective options to help you improve machine
throughput while reducing maintenance and downtime.

For drive compatibility, refer to Servo Drives on page 14.

LDL-Series Ironless Linear Motor Features


• No magnetic attraction between the coil and magnet channel allows for the use of smaller, less
expensive linear bearings.
• No external magnetic field to have to shield in magnetic sensitive applications.
• Non-cogging technology for super smooth motion.
• Very high acceleration and speeds up to 10 m/s (32.8 ft/s) greatly increase the throughput of your
machine.
• No limits to travel distance. Ability to achieve high speeds over short and long travels.
• Direct drive technology for extreme servo responsiveness.
• No-wear, high reliability parts increase productivity.
• Peak forces to 1977 N (444 lb).
• Ability to size and optimize LDC-Series linear motors and corresponding servo drives by using Motion
Analyzer software reduces product selection time and minimizes cost.
• Full set-up and programming support through RSLogix 5000 software reduces set-up time.

LDL-Series Ironless Linear Motor Accessories


• Bulk head connector kit.
• Encoder connector kit.
• Hall effect replacement module for connectorized coil.
• Hall effect replacement module for flying-lead coil.

Accessories for LDL-Series Ironless Linear Motors


Cat. No. Accessory Description
For easy mounting of flex cable to non-flex cables. Kit includes flange for feedback and power
LDC-BULK-HD Bulk head connector kit connectors, o-rings, and nut.
LDC-ENC-CNCT Encoder connector kit Adapts your encoder to the feedback cable on the Hall effect module.
LDL-HALL-C Replacement module for use with connectorized coil.
Hall effect module
LDL-HALL-F Replacement module for use with flying-lead coil.

206 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Bulk Head Connector Flange Dimensions

Dimensions are in mm (in.) Ø 25


Ø 27
(0.99)
(1.06)

Feedback Connector Power Connector


Flange 36.8 Flange 36.8
(1.45) (1.45)

M4

Ø4
M4

Ø4
28.3 28.3

0(

0 (1
1.5
(1.11) (1.11)

7)

.57
)
Box, Cabinet Box, Cabinet Mounting Hole
Mounting Hole

Sealing 28.3 Sealing 28.3


(1.11) (1.11)
.57)
0 (1 7)
Ø4 0 (1.5
Ø4
Flange 28.6 H11
6.5 Flange Ø 27.6 H11
(1.13 H11) 6.5
(0.26) (1.09 H11)
Front Panel Mounting M3 (0.26)
Back Panel Mounting Ø 4.2 Front Panel Mounting M3
Back Panel Mounting Ø 4.2

LDL-Series Ironless Linear Motor Performance Specifications


These performance specifications apply to all LDL-Series ironless linear motors.

Common Performance Specifications


Attribute Value
3 phase, wye winding, synchronous permanent
Motor type magnet stator, non-ventilated linear motor.
Operating speed, max 10 m/s (32.8 ft/s)
Operating voltage, (not for direct connection to AC line) 230V AC rms
(1) 1500V AC rms, 50/60 Hz
Dielectric rating of motor power connections (U,V,W), to ground for 1.0 s
Cogging torque Zero

Applied bus voltage, max (2) 325V DC


Electrical cycle length 60 mm (2.36 in.)
Coil temperature, max 130 °C (266 °F)
Insulation class 130 °C (266 °F) Class B
Thermal time constant, Ref, winding to ambient 35 min
Paint color Black
(1) Tested during manufacturing process, Do not re-apply test voltage. Contact Application Engineering (631.344.6600) for advice on testing coils
post production.
(2) Maximum cable length 10 m (32.8 ft). Contact Application Engineering (631.344.6600) for applications requiring longer cables.

Publication GMC-SG001O-EN-P — March 2010 207


Chapter 2 Linear Motion

LDL-Series Ironless Linear Motor (standard 30 mm frame size)


Attribute Units Symbol LDL-N030120-DxTxx LDL-N030240-DxTxx LDL-N030240-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 63 (14) 126 (28)

Force, peak (5) N (lbf) Fp 209 (47) 417 (94)

Thermal resistance °C/W Rth 1.73 0.86


N/Apk 21.0 21.0 42.0
Force constant (6) (7) (8) (lbf/Apk)
Kf
(4.7) (4.7) (9.4)
Vp/m/s 24.8 24.8 49.6
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(0.6) (0.6) (1.3)

Current, peak (5) (7) Apk (A rms) Ip 9.9 (7.0) 19.9 (14.0) 9.9 (7.0)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 3.0 (2.1) 6.0 (4.2) 3.0 (2.1)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 5.41 2.70 10.82

Inductance p-p (6) (8) mH L 8.43 4.22 16.86

Magnetic attraction N (lbf) Fa 0 (0)

LDL-Series Ironless Linear Motor (thick 30 mm frame size)


Attribute Units Symbol LDL-T030120-DxTxx LDL-T030240-DxTxx LDL-T030240-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 72 (16) 144 (32)

Force, peak (5) N (lbf) Fp 239 (54) 479 (108)

Thermal resistance °C/W Rth 1.31 0.65


N/Apk 24.1 24.1 48.2
Force constant (6) (7) (8) (lbf/Apk)
Kf
(5.4) (5.4) (10.8)
Vp/m/s 28.5 28.5 56.9
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(0.7) (0.7) (1.4)

Current, peak (5) (7) Apk (A rms) Ip 9.9 (7.0) 19.9 (14.0) 9.9 (7.0)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 3.0 (2.1) 6.0 (4.2) 3.0 (2.1)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 7.15 3.57 14.29

Inductance p-p (6) (8) mH L 13.40 6.70 26.80

Magnetic attraction N (lbf) Fa 0 (0)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 213, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Coil mountings on either of the two narrow sides reduces continuous force by 10%.
(5) Calculated at 11% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(6) Winding parameters listed are measured line-to-line (phase-to-phase).
(7) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(8) Specifications are ±10%. Phase-to-phase inductance is ±30%.

208 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

LDL-Series Ironless Linear Motor (standard 50 mm frame size)


Attribute Units Symbol LDL-N050120-DxTxx LDL-N050240-DxTxx LDL-N050240-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 96 (22) 191 (43)

Force, peak (5) N (lbf) Fp 317 (71) 635 (143)

Thermal resistance °C/W Rth 1.58 0.79


N/Apk 35.0 35.0 70.0
Force constant (6) (7) (8) (lbf/Apk)
Kf
(7.9) (7.9) (15.7)
Vp/m/s 41.3 41.3 82.7
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.1) (1.1) (2.1)

Current, peak (5) (7) Apk (A rms) Ip 9.1 (6.4) 18.1 (12.8) 9.1 (6.4)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 2.7 (1.9) 5.5 (3.9) 2.7 (1.9)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 7.11 3.56 14.22

Inductance p-p (6) (8) mH L 11.08 5.54 22.16

Magnetic attraction N (lbf) Fa 0 (0)

Attribute Units Symbol LDL-N050360-DxTxx LDL-N050360-ExTxx LDL-N050480-DxTxx LDL-N050480-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 287 (65) 383 (86)

Force, peak (5) N (lbf) Fp 952 (214) 1269 (285)

Thermal resistance °C/W Rth 0.53 0.39


N/Apk 35.0 105.0 35.0 70.0
Force constant (6) (7) (8) (lbf/Apk)
Kf
(7.9) (23.6) (7.9) (15.7)
Vp/m/s 41.3 124.0 41.3 82.7
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.1) (3.2) (1.1) (2.1)

Current, peak (5) (7) Apk (A rms) Ip 27.2 (19.2) 9.1 (6.4) 36.3 (25.6) 18.1 (12.8)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 8.2 (5.8) 2.7 (1.9) 10.9 (7.7) 5.5 (3.9)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 2.37 21.33 1.78 7.11

Inductance p-p (6) (8) mH L 3.69 33.25 2.77 11.08

Magnetic attraction N (lbf) Fa 0 (0)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 213, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Coil mountings on either of the two narrow sides reduces continuous force by 10%.
(5) Calculated at 11% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(6) Winding parameters listed are measured line-to-line (phase-to-phase).
(7) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(8) Specifications are ±10%. Phase-to-phase inductance is ±30%.

Publication GMC-SG001O-EN-P — March 2010 209


Chapter 2 Linear Motion

LDL-Series Ironless Linear Motor (thick 50 mm frame size)


Attribute Units Symbol LDL-T050120-DxTxx LDL-T050240-DxTxx LDL-T050240-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 110 (25) 220 (49)

Force, peak (5) N (lbf) Fp 364 (82) 728 (164)

Thermal resistance °C/W Rth 1.19 0.60


N/Apk 40.2 40.2 80.4
Force constant (6) (7) (8) (lbf/Apk)
Kf
(9.0) (9.0) (18.1)
Vp/m/s 47.4 47.4 94.9
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.2) (1.2) (2.4)

Current, peak (5) (7) Apk (A rms) Ip 9.1 (6.4) 18.1 (12.8) 9.1 (6.4)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 2.7 (1.9) 5.5 (3.9) 2.7 (1.9)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 9.42 4.71 18.83

Inductance p-p (6) (8) mH L 18 9 35.31

Magnetic attraction N (lbf) Fa 0 (0)

Attribute Units Symbol LDL-T050360-DxTxx LDL-T050360-ExTxx LDL-T050480-DxTxx LDL-T050480-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 329 (74) 439 (99)

Force, peak (5) N (lbf) Fp 1093 (246) 1457 (327)

Thermal resistance °C/W Rth 0.40 0.30


N/Apk 40.2 120.5 40.2 80.4
Force constant (6) (7) (8) (lbf/Apk)
Kf
(9.0) (27.1) (9.0) (18.1)
Vp/m/s 47.4 142.3 47.4 94.9
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.2) (3.6) (1.2) (2.4)

Current, peak (5) (7) Apk (A rms) Ip 27.2 (19.2) 9.1 (6.4) 36.3 (25.6) 18.1 (12.8)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 8.2 (5.8) 2.7 (1.9) 10.9 (7.7) 5.5 (3.9)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 3.14 28.25 2.35 9.42

Inductance p-p (6) (8) mH L 5.88 52.96 4.41 17.65

Magnetic attraction N (lbf) Fa 0 (0)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 213, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Coil mountings on either of the two narrow sides reduces continuous force by 10%.
(5) Calculated at 11% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(6) Winding parameters listed are measured line-to-line (phase-to-phase).
(7) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(8) Specifications are ±10%. Phase-to-phase inductance is ±30%.

210 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

LDL-Series Ironless Linear Motor (standard 75 mm frame size)


Attribute Units Symbol LDL-N075480-DxTxx LDL-N075480-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 519 (117)

Force, peak (5) N (lbf) Fp 1723 (387)

Thermal resistance °C/W Rth 0.37


N/Apk 52.5 105.0
Force constant (6) (7) (8) (lbf/Apk)
Kf
(11.8) (23.6)
Vp/m/s 62.0 124.0
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.6) (3.2)

Current, peak (5) (7) Apk (A rms) Ip 32.8 (23.2) 16.4 (11.6)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 9.9 (7.0) 4.9 (3.5)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 2.31 9.24

Inductance p-p (6) (8) mH L 3.60 14.40

Magnetic attraction N (lbf) Fa 0 (0)

LDL-Series Ironless Linear Motor (thick 75 mm frame size)


Attribute Units Symbol LDL-T075480-DxTxx LDL-T075480-ExTxx

Force, continuous (1) (2) (3) (4) N (lbf) Fc 596 (134)

Force, peak (5) N (lbf) Fp 1977 (444)

Thermal resistance °C/W Rth 0.28


N/Apk 60.3 120.5
Force constant (6) (7) (8) (lbf/Apk)
Kf
(13.5) (27.1)
Vp/m/s 71.2 142.3
Back EMF constant p-p (6) (7) (8) (Vp/in/s)
Ke
(1.8) (3.6)

Current, peak (5) (7) Apk (A rms) Ip 32.8 (23.2) 16.4 (11.6)

Current, continuous (1) (2) (3) (4) Apk (Arms) Ic 9.9 (7.0) 4.9 (3.5)

Resistance p-p @ 20 °C (68 °F) (6) (8) Ohms R20 3.06 12.25

Inductance p-p (6) (8) mH L 5.74 22.97

Magnetic attraction N (lbf) Fa 0 (0)

(1) Coils at maximum temperature, 130 °C (266 °F), mounted to an aluminium heat sink whose area is noted in table on page 213, and at 40 °C (104 °F) ambient.
(2) Continuous force and current based on coil moving with all phases sharing the same load in sinusoidal commutation.
(3) For standstill conditions, multiply continuous force and continuous current by 0.9.
(4) Coil mountings on either of the two narrow sides reduces continuous force by 10%.
(5) Calculated at 11% duty cycle for 1.0 second max. Some applications may produce significantly higher peak forces. Call Applications Engineering (631.344.6600) for details.
(6) Winding parameters listed are measured line-to-line (phase-to-phase).
(7) Currents and voltages listed are measured 0-peak of the sine wave unless noted as rms.
(8) Specifications are ±10%. Phase-to-phase inductance is ±30%.

Publication GMC-SG001O-EN-P — March 2010 211


Chapter 2 Linear Motion

LDL-Series Linear Motors System Combinations


For LDL-Series linear motors and Refer to
Kinetix 6000 (230V) drives page 679
Kinetix 2000 (230V drives) page 699
Ultra3000 (230V) drives page 727

LDL-Series Ironless Linear Motor General Specifications


Weight Specifications - Motor Coil with Flying Leads
Weight, approx. Weight, approx.
Cat. No. Cat. No.
kg (lb) kg (lb)
LDL-N030120-DHT20 0.63 (1.38) LDL-T050240-xHT20 1.71 (3.77)
LDL-T030120-DHT20 0.74 (1.64) LDL-N050360-xHT20 2.03 (4.47)
LDL-N030240-xHT20 1.14 (2.51) LDL-T050360-xHT20 2.50 (5.52)
LDL-T030240-xHT20 1.37 (3.02) LDL-N050480-xHT20 2.67 (5.88)
LDL-N050120-DHT20 0.75 (1.66) LDL-T050480-xHT20 3.30 (7.28)
LDL-T050120-DHT20 0.91 (2.01) LDL-N075480-xHT20 3.32 (7.32)
LDL-N050240-xHT20 1.39 (3.07) LDL-T075480-xHT20 4.16 (9.18)

Weight Specifications - Motor Coil with Connectors


Weight, approx. Weight, approx.
Cat. No. Cat. No.
kg (lb) kg (lb)
LDL-N030120-DHT11 0.83 (1.83) LDL-T050240-xHT11 1.91 (4.21)
LDL-T030120-DHT11 0.94 (2.07) LDL-N050360-xHT11 2.23 (4.92)
LDL-N030240-xHT11 1.34 (2.95) LDL-T050360-xHT11 2.70 (5.95)
LDL-T030240-xHT11 1.57 (3.46) LDL-N050480-xHT11 3.50 (7.72)
LDL-N050120-DHT11 0.95 (2.09) LDL-T050480-xHT11 4.36 (9.61)
LDL-T050120-DHT11 1.01 (2.22) LDL-N075480-xHT11 3.52 (7.76)
LDL-N050240-xHT11 1.41 (3.11) LDL-T075480-xHT11 4.36 (9.61)

Weight Specifications - Motor Magnet Channel


Weight, approx. Weight, approx.
Cat. No. Cat. No.
kg (lb) kg (lb)
LDL-NM030120 1.37 (3.02) LDL-TM050120 1.89 (4.17)
LDL-NM030480 5.51 (12.15) LDL-TM050480 7.57 (16.69)
LDL-TM030120 1.40 (3.08) LDL-NM075120 2.91 (6.42)
LDL-TM030480 5.60 (12.35) LDL-NM075480 11.64 (25.66)
LDL-NM050120 1.87 (4.12) LDL-TM075120 2.94 (6.48)
LDL-NM050480 7.48 (116.49) LDL-TM075480 11.76 (25.93)

212 Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

Carriage Weight and Heat Sink Area Requirements


Required Required
Cat. No. Heat Sink Area Carriage Plate Weight
cm2 (in.2) kg (lb)
LDL-x030120-DHTxx 774 (120) 1.4 (3)
LDL-x030240-xHTxx 1160 (180) 2.0 (4.5)
LDL-x050120-DHTxx 774 (120) 2.7 (6)
LDL-x050240-DHTxx 1160 (180) 4.0 (9)
LDL-x050360-DHTxx 1680 (260) 5.9 (13)
LDL-x050480-DHTxx 2060 (320) 7.3 (16)
LDL-x075480-xHTxx 2060 (320) 7.3 (16)

LDL-Series Ironless Linear Motor Component Dimensions


LDL-Series ironless linear motor components are designed to metric dimensions. Inch dimensions are
conversions from millimeters. Untoleranced dimensions are for reference.

Publication GMC-SG001O-EN-P — March 2010 213


LDL-xxxxxxx-xHT20 Motor Coil Dimensions (flying leads)

214
F
Chapter 2

E Dimensions are in mm (in.)


D
C
B
A Thermistor Cable
28.00 Flying Leads
80.00
(1.102)
(3.150) 1000 mm (39.37 in.)
35.00 26.00
(1.378) (1.024)
Linear Motion

Power Cable
4.50 L Flying Leads
(0.177) Mounting holes 1000 mm (39.37 in.)
M4 x 0.7 8.5 (0.33),
Mounting holes quantity A1.
60.00 22.00 Magnet Channel
M4 x 0.7 7 (0.28) (2.362) 38.00
typical both sides, Refer to table on page 215 for coil mounting surface flatness requirement. (0.866) shown for reference.
Typical (1.496)
quantity A2.

Hall Effect Module


Flying Leads I J
Dimensions for side view of linear motor coil with connectors is identical to this view with flying leads.
1000 mm (39.37 in.)
LDL-Series Ironless Linear Motor Coil Dimensions

H 32.00 T
(1.260) 0.83±0.30
0.260 (0.010)
Coil Face Runout (T.I.R.) (0.033±.011)
Air Gap

LDL-xxxxxxx-xHT11 Motor Coil Dimensions (connectors)


F
E
D 350
Encoder (13.9)
C
Connector Feedback
B
Connector
A
80.00 28.00
(3.150) (1.102)
35.00 26.00 Power
(1.378) (1.024) Connector
4.50 L 600
(0.177) Mounting holes (24)
M4 x 0.7 8.5 (0.33),
quantity A1.

Publication GMC-SG001O-EN-P — March 2010


LDL-xxxx-xHTxx Motor Coil Dimensions
L A B C D E F G H I J (1) T A1 A2 Power Cable Gauge Flatness
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty Qty mm/300 x 300 (in./12 x 12)
mm (in.) mm2 (AWG)
LDL-N030120-DHTxx 136.0 60.00 126.00 8.30 (0.33)
– – – – – – 4 2
LDL-T030120-DHTxx (5.35) (2.362) (4.961) 10.80 (0.43)
70.50 80.00
LDL-N030240-xHTxx (2.776) (3.149) 8.30 (0.33)
256.0 120.00 200.00 180.00 246.00
– – – – 8 4
LDL-T030240-xHTxx (10.08) (4.724) (7.874) (7.087) (9.685) 10.80 (0.43)
0.25 (0.010)
LDL-N050120-DHTxx 136.0 60.00 126.00 8.30 (0.33)
– – – – – – 4 2 0.50 (20)
LDL-T050120-DHTxx (5.35) (2.362) (4.961) 10.80 (0.43)
LDL-T050240-xHTxx 256.0 120.0 200 180.00 246.00 8.30 (0.33)
– – – – 8 4
(10.08) (4.724) (7.874) (7.087) (9.685)

Publication GMC-SG001O-EN-P — March 2010


LDL-N050240-xHTxx 10.80 (0.43)
90.50 100.00
LDL-T050360-xHTxx 376.0 120.00 200 240.00 320.00 300.00 366.00 8.30 (0.33)
– – (3.563) (3.937) 12 6 0.38 (0.015)
LDL-N050360-xHTxx (14.80) (4.724) (7.874) (9.449) (12.598) (11.811) (14.409) 10.80 (0.43)
LDL-N050480-DHTxx 0.75 (18)
8.30 (0.33)
LDL-N050480-EHTxx 0.50 (20)
LDL-T050480-xHTxx 10.80 (0.43) 0.50 (20)
496.0 120.00 200 240.00 320.00 360.00 440.00 420.00 486.00
LDL-N075480-DHTxx 16 8 0.75 (18) 0.64 (0.025)
(19.53) (4.724) (7.874) (9.449) (12.598) (14.173) (17.323) (16.535) (19.134) 8.30 (0.33)
LDL-N075480-EHTxx 115.50 130.00 0.50 (20)
LDL-T075480-DHTxx (4.547) (5.118) 0.75 (18)
10.80 (0.43)
LDL-T075480-EHTxx 0.50 (20)

(1) Tolerance for J dimension is ±0.26 mm (0.010 in.).

Cable Specifications
Gauge Cable Dia. Static Bend Radius
Cable (1) Conductors Shield Type
mm2 (AWG) mm (in.) mm (in.)

Power (2) 4 0.82 (18) Braid 7.0 (0.28) 18.0 (0.70)

Power (2) 4 0.52 (20) Braid 6.4 (0.25) 17.0 (0.67)

Thermistor 2 0.20 (26) None 4.0 (0.16) 10.0 (0.40)


Linear Motion

Hall Module 6 0.13 (24) Foil 5.0 (0.20) 15.0 (0.59)

(1) All cables are non-flex.


(2) Power cable specification is dependent on coil used. See Power Cable Gauge table on this page.

215
Chapter 2
LDL-Series Ironless Linear Motor Magnet Channel Dimensions

216
L
Dimensions are in mm (in.)
Chapter 2

Y 25.00 G
(0.984) Set-up Dimension

9.50
M (0.374) H
Linear Motion

17.50 Ø 5.00 (0.197) Thru T


(0.689) 60.00 Ø10.00 (0.394) Ø 4.00 (0.157) +0.06 (+0.002) W
(2.362) See table for hole quantity. 60.00
29.5 N Places - 0.00 (-0.000)
Gap will result from setting the (2.362)
(1.16) 6.35 (0.25) DP Both Sides
plates to set up dimension shown. Mounting Hole Dimensions

D
Refer to table for magnet channel mounting surface flatness requirement.
60.00
29.5 60.00 M6 x 1.0-6H thru
(2.362)
(1.16) (2.362) See table for hole quantity. Mounting Hole Dimensions
N Places

W H T G (1) D L (2) M Hole Y (3) Flatness


Cat. No. N
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) Qty mm (in.) mm/300 x 300 (in./12 x 12)
LDL-NM030120 119.00 (4.685) 1 2 95.00 (3.740) 0.13 (0.005)
37.80 (1.1488) 9.86 (0.388) 18.90 (0.744)
LDL-NM030480 479.00 (18.858) 7 8 455.00 (17.913) 0.26 (0.010)
56.00 (2.205) 6.35 (0250) 14.00 (0.551)
LDL-Series Ironless Linear Motor Magnet Channel Dimensions

LDL-TM030120 119.00 (4.685) 1 2 95.00 (3.740) 0.13 (0.005)


40.65 (1.600) 12.57 (0.494) 20.33 (0.800)
LDL-TM030480 479.00 (18.858) 7 8 455.00 (17.913) 0.26 (0.010)
LDL-NM050120 119.00 (4.685) 1 2 95.00 (3.74) 0.13 (0.005)
37.80 (1.488) 9.86 (0.388) 18.90 (0.744)
LDL-NM050480 479.00 18.858) 7 8 455.00 (17.913) 0.26 (0.010)
76.00 (2.992) 6.35 (0.250) 14.00 (0.551)
LDL-TM050120 119.00 (4.685) 1 2 94.00 (3.740) 0.13 (0.005)
40.65 (1.600) 12.57 (0.494) 20.33 (0.800)
LDL-TM050480 479.00 (18.858) 7 8 455.00 (17.913) 0.26 (0.010)
LDL-NM075120 119.00 (4.685) 1 2 95.00 3.740) 0.13 (0.005)
41.1 (1.62) 9.86 (0.388) 20.55 (0.809)
LDL-NM075480 479.00 (18.858) 7 8 455.00 (17.913) 0.26 (0.010)
106.0 (4.173) 8.00 (0.315) 19.00 (0.748)
LDL-TM075120 119.00 (4.685) 1 2 95.00 (3.740) 0.13 (0.005)
43.7 (1.72) 12.57 (0.494) 21.85 (0.860)
LDL-TM075480 479.00 (18.858) 7 8 455.00 (17.913) 0.26 (0.010)
(1) Tolerance for G dimension is +0.35 mm (+0.012 in.), -0.12 mm (-0.004 in.)
(2) Tolerance for L dimension is ±0.25 mm (±0.010 in.)
(3) Tolerance for Y dimension is ±0.05 mm (±0 in.002 in.)

Publication GMC-SG001O-EN-P — March 2010


Linear Motion Chapter 2

LDL-Series Ironless Linear Motor Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your actuator.
For questions regarding product availability, contact your Allen-Bradley distributor.

LDL-Series Ironless Linear Motor Catalog Numbers


LDL - x xxx xxx - x x T x x

Cable Termination
0 = Flying leads
1 = Circular DIN connector
Cable Length
0 = 300 mm (12.45 in.)
1 = 600 mm (23.62in.)
2 = 1000 mm (39.37 in.)
Thermal Protection
T = PTC Thermal sensor and switch
Feedback
H = Hall effect (trapezoidal)
N = No feedback
Winding Code
D = D winding
E = E winding
Coil Length (1)
120 = 120 mm (4.72 in.)
240 = 240 mm (9.45 in.)
360 = 360 mm (14.17 in.)
480 = 480 mm (18.90 in.)
Frame Size (1)
030
050
075
Coil Designation
N = Standard coil
T = Thick coil
Motor Series
LDL = LDL-Series
(1) Not all combinations are available. Only the configurations as listed in LDL-Series Ironless Linear Motor Performance Specifications on page 207 are available.

LDL-Series Ironless Linear Motor Magnet Channel Catalog Numbers


LDL - x xxx xxx
Magnet Track Length
120 = 120 mm (4.72 in.)
480 = 480 mm (18.90 in.)
Frame Size
030
050
075
Coil Designation
NM = Standard coil
TM = Thick coil
Motor Series
LDL = LDL-Series

Publication GMC-SG001O-EN-P — March 2010 217


Chapter 2 Linear Motion

Notes:

218 Publication GMC-SG001O-EN-P — March 2010


Chapter 3

Logix Controller Platforms

The Logix platforms that support your SERCOS interface and EtherNet/IP network motion applications
include ControlLogix and CompactLogix controllers. Analog motion applications are supported by the
ControlLogix platform.

Topic Page
ControlLogix System Overview 219
CompactLogix System Overview 221
SERCOS interface Modules 223
Analog Servo Modules 226

ControlLogix System Overview


The ControlLogix platform is a modular system capable of handling your most intensive applications.
Modules are inserted into slots on the ControlLogix chassis. The ControlLogix products available for your
motion control application include:

• 1756-EN2T, 1756-EN2F, 1756-EN2TR, and 1756-EN3TR EtherNet/IP network modules.


• 1756-M03SE, 1756-M08SE, and 1756-M16SE SERCOS interface modules.
• 1756-M02AE, 1756-HYD02, and 1756-M02AS analog servo modules.

For more information regarding the ControlLogix platform, including the 1756-ENxTx EtherNet/IP
modules, refer to the ControlLogix Selection Guide, publication 1756-SG001.

ControlLogix Platform
1756-ENxTx EtherNet/IP Network Module

1756-MxxSE SERCOS interface Module

1756-xxxxx Servo Module


ControlLogix
Controller Module

ControlLogix Chassis

This in not a typical ControlLogix configuration, but illustrates the


DeviceNet Network Module ControlLogix modules used in Kinetix Motion Control applications.
ControlNet Network Module

Publication GMC-SG001O-EN-P — March 2010 219


Chapter 3 Logix Controller Platforms

Select the network module and number of controllers based on the needs of your application. This
flexibility lets you share system resources and divide applications across multiple controllers.

ControlLogix System (SERCOS)


ControlLogix Controller Programming Network

1756-M16SE SERCOS Interface Module


1756-xxxxx Servo Module
Analog RSLogix 5000
A quad B/LDT/SSI Feedback Input Interface Software
ControlLogix Platform Analog Command Output Drive or
Actuator

Control Interface Cable


Ultra3000-SE
SERCOS interface
Servo Drive SERCOS Fiber-optic Ring

Kinetix 2000 Kinetix 7000


Multi-axis High Power
Servo Drives Servo Drive

SERCOS Fiber-optic Ring

Kinetix 6000 Kinetix 6200


Multi-axis Modular
Servo Drives Servo Drives
6200 6200 6200
SAFE SPEED SAFE SPEED SAFE SPEED

ControlLogix System (EtherNet/IP)

ControlLogix Controller Programming Network

1756-ENxT
EtherNet/IP Module

RSLogix 5000 1783-ETAP Modules


ControlLogix Chassis Software

1734-AENT Point I/O


EtherNet/IP Adapter
Kinetix 6500
Modular
Servo Drives

PanelView Plus
Display Terminal

PowerFlex 755
Drive Modules
1585J-M8CBJM-x
Ethernet (shielded) Cable

220 Publication GMC-SG001O-EN-P — March 2010


Logix Controller Platforms Chapter 3

CompactLogix System Overview


The CompactLogix platform is a modular system that provides cost-effective control for smaller
applications. Modules snap together side-by-side on a DIN rail. The CompactLogix products available for
your motion control application include:

• 1768-L4x controller with 1768-M04SE SERCOS interface module.


• 1769-L23x controller with an EtherNet/IP network.

For more information regarding the CompactLogix platform, refer to the CompactLogix Selection Guide,
publication 1769-SG001.

CompactLogix Platform

EtherNet/IP Network Modules 1768-M04SE SERCOS interface Modules


Controller Module

1769 I/O Module

CompactLogix L4x Controller

This in not a typical CompactLogix configuration, but illustrates the


CompactLogix modules used in Kinetix Motion Control applications.

Publication GMC-SG001O-EN-P — March 2010 221


Chapter 3 Logix Controller Platforms

CompactLogix System (SERCOS)

1768-M04SE SERCOS interface Modules CompactLogix Controller Programming Network

EtherNet Network Module 1769 I/O Module


DeviceNet Network Module

RSLogix 5000
Software
CompactLogix
1769-L45x Controller

Ultra3000-SE
SERCOS interface
Servo Drive SERCOS Fiber-optic Ring

SERCOS Fiber-optic Ring

Kinetix 2000 Kinetix 6000 Kinetix 7000


Kinetix 6200
Multi-axis Multi-axis High Power
Modular
Servo Drive Servo Drives Servo Drive
Servo Drives
6200 6200 6200
SAFE SPEED SAFE SPEED SAFE SPEED

CompactLogix System (EtherNet/IP)

1783-EMS08T CompactLogix L23E


CompactLogix Controller Platform
Stratix 6000 1769-L23E-QB1B Shown
Switch

EtherNet/IP Network

RSLogix 5000
Kinetix 300 EtherNet/IP
Software
Indexing Servo Drive
00
300

1585J-M8CBJM-x
Ethernet (shielded) Cable

222 Publication GMC-SG001O-EN-P — March 2010


Logix Controller Platforms Chapter 3

SERCOS interface Modules


The SERCOS interface modules/PCI cards provide a fiber-optic link between the Logix platforms and servo
drives. The communication link between the module and the drive is via IEC/EN-61491 SErial Real-time
COmmunication System (SERCOS) using a fiber-optic medium. This fiber-optic medium ensures reliable
high-speed data transmission with excellent noise immunity, improved communication speed, and
simplified interconnect wiring between the drive and motion module.

ControlLogix CompactLogix
1756-M03SE, 1756-M08SE and 1768-M04SE
1756-M16SE SERCOS interface Module
SERCOS interface Module

SERCOS interface Module Features


• Drive, motor setup, and configuration by using RSLogix 5000 software.
• Real-time optical serial interface from the ControlLogix controller to Kinetix 2000, Kinetix 6200,
Kinetix 6000, Kinetix 7000, and Ultra3000-SE drives for parameter updates.
• Support for up to 16 servo drive axes for greater application flexibility.
• Support for up to 32 m (105 ft) of plastic fiber-optic cable and 200 m (657 ft) of glass fiber-optic cable
for distributed, convenient drive support and an overall reduction of wiring.
• Support for high-resolution motor position feedback for superior performance.
• Support for single-turn and multi-turn absolute feedback for elimination of costly downtime and
homing as a result of power outages.

Certifications
• ControlLogix and CompactLogix SERCOS interface modules are UL Listed for U.S. and Canada.
ControlLogix SERCOS interface combination module is UL Listed and CSA Certified.
Refer to http://www.ab.com for more information.
• CE marked for all applicable directives.

Publication GMC-SG001O-EN-P — March 2010 223


Chapter 3 Logix Controller Platforms

SERCOS Interface Module Specifications


This section contains general, communication, and environmental specifications for the ControlLogix and
CompactLogix SERCOS interface modules.

General Specifications

Attribute 1756-M03SE 1756-M08SE 1756-M16SE 1768-M04SE


4 axes max
Number of nodes 3 axes max 8 axes max 16 axes max 2 additional feedback
axes.
1768 CompactLogix DIN
Module location 1756 ControlLogix chassis
rail mounted
Module keying Electronic
Power dissipation 5W 5.04 W
• 760 mA @ 5.1V DC
Backplane current 969 mA @ 5.2V DC
• 2.5 mA @ 24V DC
Fiber-optic cable Refer to Chapter 12 for fiber-optic cable descriptions, dimensions, and specifications.

SERCOS Communication Specifications

Number of Axes and Data Rate


Description Logix SERCOS Module Number of Axes Data Rate
1756-M03SE Up to 3

Logix module 1756-M08SE Up to 8


4 or 8 Mbps
specifications 1756-M16SE Up to 16
1768-M04SE Up to 4

SERCOS Interface Cycle Time


Description Data Rate (1) Number of Axes Cycle Time (2)
Up to 2 0.5 ms
Up to 4 1 ms
4 Mbps
Up to 8 2 ms
SERCOS interface
No support for 9…16 axes
cycle time
Up to 4 0.5 ms
8 Mbps Up to 8 1 ms
Up to 16 2 ms
(1) Software selectable.

(2) Only Kinetix 2000, Kinetix 6200, Kinetix 6000, and Kinetix 7000 drives support the 0.5 ms cycle time.

224 Publication GMC-SG001O-EN-P — March 2010


Logix Controller Platforms Chapter 3

Environmental Specifications

Value
Attribute
1756-M03SE 1756-M08SE 1756-M16SE 1768-M04SE
Ambient temperature
0…60 °C (32…140 °F)
(operating)
Ambient temperature
-40…85 °C (-40…185 °F)
(storage)
Relative humidity 5…95% noncondensing
Vibration 2 g @ 10…500 Hz 5 g @ 10…500 Hz
Shock (operating) 30 g
Shock (nonoperating) 50 g

SERCOS Interface Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your interface
module. For questions regarding product availability, contact your Allen-Bradley distributor.

1756 - M xx SE
SERCOS Interface Module
Axis Capacity
03 = Up to 3 axes
08 = Up to 8 axes
16 = Up to 16 axes
Motion Module
Bulletin Number

1768 - M 04 SE
SERCOS Interface Module
Axis Capacity
04 = Up to 4 axes
Motion Module
Bulletin Number

Publication GMC-SG001O-EN-P — March 2010 225


Chapter 3 Logix Controller Platforms

Analog Servo Modules


The ControlLogix family of analog servo modules is a cost effective option for closed or open-loop motion
control devices that support an analog interface. The analog servo modules provide a ±10V analog output
command reference and support a variety of different position feedback devices. As many as two axes can
be controlled per module, and multiple modules can be used to provide as many as 32 axes of control per
ControlLogix controller.

ControlLogix
1756-M02AE
1756-HYD02
1756-M02AS
Analog Servo Module

Analog Servo Module Features


Module Features

The 1756-M02AE and 1756-PM02AE modules are two-axis servo modules/PCI cards optimized for control of drives or actuators that
1756-M02AE require an ±10V velocity or torque reference input. Both provide a quadrature position feedback input and are compatible with a wide
range of quadrature output rotary and linear transducers.

The 1756-HYD02 module is a two-axis servo module optimized for control of hydraulic actuators that require an ±10V velocity reference
input. The 1756-HYD02 module provides a LDT feedback input. Typical actuators include hydraulic motors and hydraulic cylinders. The
1756-HYD02 module is compatible with a wide range of magnostrictive linear transducers (LDT) feedback devices.
1756-HYD02 Compatible LDTs include the following:
• Temposonics II: RPM or DPM • Santest: GYRP or GYRG
• Balluff: BTL-2-L2 or BTL-2-M2 • Gemco Quick-Stick II: 951 VP or 951 RS

The 1756-M02AS module is a two-axis servo module optimized for control of drives/actuators that require an ±10V velocity or torque
reference input. The 1756-M02AS module provides a Serial Synchronous Input (SSI) position feedback input and is compatible with a
wide range of SSI output rotary and linear transducers.
SSI devices are available in many versions.
1756-M02AS
• Linear absolute and incremental encoders • Linear magnostrictive
• Rotary absolute and incremental encoders • Linear laser distance
• Linear absolute glass scales

226 Publication GMC-SG001O-EN-P — March 2010


Logix Controller Platforms Chapter 3

Certifications
• ControlLogix modules are UL Listed and CSA Certified. Refer to http://www.ab.com for more
information.
• CE marked for all applicable directives.

IMPORTANT The servo module must be in the same chassis as the ControlLogix controller that controls the servo
module. If you distribute motion control across different locations, place a ControlLogix controller in each
chassis that has a servo module.

Analog Servo Module Specifications

This section contains general, input, output, servo loop, and environmental specifications for the
ControlLogix analog servo modules.

General Specifications

Value
Attribute
1756-M02AE 1756-HYD02 1756-M02AS
Number of axes per controller 32 axes max (that is, 16 cards controlled by 1 ControlLogix controller)
Number of axes per module 2 axes max
Module location 1756 ControlLogix chassis
Module keying Electronic
Power dissipation 5.5 W max
• 700 mA @ 5.1V DC
Backplane current
• 2.5 mA@ 24V DC

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Chapter 3 Logix Controller Platforms

Input Specifications

Value
Attribute
1756-M02AE 1756-HYD02 1756-M02AS
Encoder input
Type Incremental AB Linear displacement Synchronous serial
quadrature with marker transducer interface
Number of inputs 2 per module
Electrical interface Optically isolated 5V differential
Registration inputs
Type Optically isolated, current sinking input
Number of inputs 2 per module
24V input voltage +24V DC, nom
5V input voltage +5V DC, nom
Response time
1 µs 1 servo update period (250…2000 µs)
(position latched)
Drive faults and home inputs
Type Optically isolated, current sinking input
Number of inputs 2 per module
Input voltage +24V DC, nom

Output Specifications

Value
Attribute
1756-M02AE 1756-HYD02 1756-M02AS
Servo output
Type Analog voltage
Number of inputs 2 per module
Voltage range ±10V
Voltage resolution 16 bits
Drive enable
Type Solid-state isolated relay contacts
Number of inputs 2 per module
Operating voltage +24V DC, nom (Class 2 source)

Servo Loop Specifications

Value
Attribute
1756-M02AE 1756-HYD02 1756-M02AS
Servo loop type
External drive = torque Position Loop: PID with Velocity N/A Position Loop: PID with Velocity
Feedforward. Feedforward.
Velocity Loop: PI with Accel Velocity Loop: PI with Accel
Feedforward (nested) with directional Feedforward (nested) with directional
Scaling and Friction Compensation. Scaling and Friction Compensation.
External drive = velocity or Position Loop: PID with Velocity Proportional, Integral, and Position Loop: PID with Velocity
hydraulic Feedforward and Accel Feedforward Differential (PID) with feed-forwards Feedforward and Accel Feedforward
with directional Scaling and Friction and directional scale. with directional Scaling and Friction
Compensation. Compensation.
Velocity Loop: N/A (handled by drive Velocity Loop: N/A (handled by drive
or valve). or valve).

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Logix Controller Platforms Chapter 3

Environmental Specifications

Value
Attribute
1756-M02AE 1756-HYD02 1756-M02AS
Ambient temperature
0…60 °C (32…140 °F)
(operating)
Ambient temperature
-40…85 °C (-40…185 °F)
(storage)
Relative humidity 5…95% noncondensing
Vibration 2 g @ 10…500 Hz
Shock (operating) 30 g
Shock (nonoperating) 50 g

Analog Servo Module Catalog Number

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your servo
module. For questions regarding product availability, contact your Allen-Bradley distributor.

1756 - xx 02 xx
Encoder Type
AE = Analog Encoder
AS = Synchronous Serial Interface
Axis Capacity
02 = Up to 2 axes
Module Type
M = Motion Servo
HYD = Hydraulic Servo
Bulletin Number

Analog Servo Module Terminal Block

One 1756-TBxxH servo module terminal block is required for each 1756-M02AE, 1756-M02AS, or
1756-HYD02 module. The terminal block provides wire terminations so that performance can be
controlled. It is removable and can be installed by opening the servo module door and sliding it into
place.

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Chapter 3 Logix Controller Platforms

Terminal Block Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your terminal
block. For questions regarding product availability, contact your Allen-Bradley distributor.

1756 - TB xxH
Options
CH = 36-position cage clamp
removable terminal board.
S6H = 36-position spring clamp
removable terminal board.
Terminal Block
Bulletin Number

230 Publication GMC-SG001O-EN-P — March 2010


Chapter 4

Kinetix 300 EtherNet/IP Indexing Servo Drives

The Kinetix 300 EtherNet/IP indexing drive provides a


cost-effective single-axis solution for low axis count motion
control applications. Using one standard Ethernet/IP
network for an entire machine - including Motion, Control,
I/O, and HMI simplifies wiring, reduces panel layout costs,
and allows easy integration into manufacturing and
enterprise systems. In addition, safe torque-off functionality
helps protect personnel while increasing machine
productivity.

Topic Page
Kinetix 300 Servo Drive Components 231
Kinetix 300 Drive Power Specifications 233
Kinetix 300 Drive Accessory Specifications 235
Kinetix 300 General System Specifications 239
Kinetix 300 Connector and Indicator Locations 244
Kinetix 300 Drive Catalog Numbers 244

Kinetix 300 Servo Drive Components


Kinetix 300 servo drive systems consist of these required components:

• One 2097-V3xxxx indexing drive


• One MP-Series or TL-Series servo motor or linear actuator
• One motor power and motor feedback cable
• One 2090-K2CK-D15M low-profile connector kit for motor feedback
• One 2097-TB1 I/O terminal expansion block
• 1585J-M8CBJM-x (shielded) Ethernet cable

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Kinetix 300 servo drive systems may also include any of these optional components:

• One 2097-Fx or 2090-XXLF-TC116 AC line filter


• One 2097-Rx shunt resistor

Typical Configuration - Kinetix 300 Drive System

1783-EMS08T CompactLogix L23E


Three-phase
Stratix 6000 CompactLogix Controller Platform Input Power
Switch 1769-L23E-QB1B Shown
Line
Disconnect
Device
RSLogix 5000
Software
Input
1585J-M8CBJM-x Fusing
Ethernet (shielded) Cable

2097-Rx
2090-XXLF-TC116 or Shunt Resistor
2097-V3xxxx 2097-Fx (optional equipment)
Kinetix 300 Drive AC Line Filter (optional equipment)
00
300 2097-F1 Filter Shown
24V DC Control
Back-up Power Supply
2097-TB1 Terminal
(optional equipment)
Expansion Block

MP-Series Integrated Linear Stages


2090-K2CK-D15M (MPAS-B9xxx ballscrew shown)
Low-profile Connector Kit
Bulletin 2090
Bulletin 2090 Motor Power Cables
Motor Feedback Cables MP-Series and TL-Series Electric Cylinders
(MPAR-Bxxxx electric cylinders shown)
MP-Series and TL-Series
Rotary Motors
(MPL-Bxxxx motors shown) MP-Series Heavy Duty Electric Cylinders
(MPAI-Bxxxx electric cylinders shown)

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

Kinetix 300 Drive Power Specifications


The 2097-V31PRx drives are capable of driving 240V motors at full speed.

Kinetix 300 Drive (single-phase) Power Specifications


Attribute 2097-V31PR0 2097-V31PR2 2097-V32PR0 2097-V32PR2 2097-V32PR4
AC input voltage 120/240V rms single-phase 240V rms single-phase
AC input frequency 48…62 Hz

Main AC input current (1)


Nom (rms) 120V input 9.7 A 16.8 A
Max inrush (0-pk) 120V input 2.3 A 2.3A

Nom (rms) 240V input 5.0 A 8.6 A 5.0 A 8.6 A 15.0 A


Max inrush (0-pk) 240V input 1.1 A 1.1 A 136 A 2.3 A 2.3 A
Integrated AC line filter No No Yes Yes Yes
Control power back-up input voltage 20…26V DC
Control power back-up input current
Nom 500 mA
Max inrush (0-pk) 30 A
Continuous output current (rms) 2.0 A 4.0 A 2.0 A 4.0 A 8.0 A
Continuous output current (0-pk) 2.8 A 5.7 A 2.8 A 5.7 A 11.3 A

Peak output current (rms) (2) 6.0 A 12.0 A 6.0 A 12.0 A 24.0 A
Peak output current (0-pk) 8.5 A 17.0 A 8.5 A 17.0 A 33.9 A
Continuous power output 0.40 kW 0.80 kW 0.40 kW 0.80 kW 1.70 kW
Shunt On 390V DC
Shunt Off 375V DC
Overvoltage 430V DC
Short circuit current rating 100,000 A (rms) symmetrical
(1) Kinetix 300 drive modules are limited to 1 AC mains power cycling per minute.
(2) Peak RMS current allowed for up to 2 seconds with a 50% duty cycle.

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Kinetix 300 Drive (single-phase and three-phase) Power Specifications


Attribute 2097-V33PR1 2097-V33PR3 2097-V33PR5 2097-V33PR6
AC input voltage 120/240V rms single-phase or three-phase
AC input frequency 48…62 Hz

Main AC input current (1)


Nom (rms) 120V input 5.0 A 8.6 A 15.0 A 24.0 A
Max inrush (0-pk) 120V input 136 A 2.3 A 2.3 A 11.3 A

Nom (rms) 240V input 3.0A 5.0A 8.7A 13.9 A


Max inrush (0-pk) 240V input 136 A 2.3 A 2.3 A 11.3 A
Integrated AC line filter No No No No
Control power back-up input voltage 20…26V DC
Control power back-up input current
Nom 500 mA
Max inrush (0-pk) 30 A
Continuous output current (rms) 2.0 A 4.0 A 8.0 A 12.0 A
Continuous output current (0-pk) 2.8 A 5.7 A 11.3 A 17.0 A

Peak output current (rms) (2) 6.0 A 12.0 A 24.0 A 36.0 A


Peak output current (0-pk) 8.5 A 17.0 A 33.9 A 50.9 A
Continuous power output 0.50 kW 1.00 kW 2.00 kW 3.00 kW
Shunt On 390 V DC
Shunt Off 375V DC
Overvoltage 430V DC
Short circuit current rating 100,000 A (rms) symmetrical
(1) Kinetix 300 drive modules are limited to 1 AC mains power cycling per minute.
(2) Peak RMS current allowed for up to 2 seconds with a 50% duty cycle.

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

Kinetix 300 Drive (three-phase) Power Specifications


Attribute 2097-V34PR3 2097-V34PR5 2097-V34PR6
AC input voltage 480V rms three-phase
AC input frequency 48…62 Hz

Main AC input current (1)


Nom (rms) 2.7A 5.5 A 7.9 A
Max inrush (0-pk) 4.5 A 4.5 A 22.6 A
Integrated AC line filter No No No
Control power back-up input voltage 20…26V DC
Control power back-up input current
Nom 500 mA
Max inrush (0-pk) 30 A
Continuous output current (rms) 2.0 A 4.0 A 6.0 A
Continuous output current (0-pk) 2.8 A 5.7 A 8.5 A

Peak output current (rms) (2) 6.0 A 12.0 A 18.0 A


Peak output current (0-pk) 8.5 A 17.0 A 25.5 A
Continuous power output 1.00 kW 2.00 kW 3.00 kW
Shunt On 780V DC
Shunt Off 750V DC
Overvoltage 850V DC
Short circuit current rating 100,000 A (rms) symmetrical
(1) Kinetix 300 drive modules are limited to 1 AC mains power cycling per minute.
(2) Peak RMS current allowed for up to 2 seconds with a 50% duty cycle.

Kinetix 300 Drive Accessory Specifications


Kinetix 300 drive accessories include the I/O terminal block, memory module programmer, memory
modules, AC line filters, and shunt resistors.

I/O Terminal Expansion Block

The 2097-TB1 I/O terminal expansion block is a


drive-mounted breakout board for making flying-lead Kinetix 300
Drive
cable connections to the 50-pin IOD connector.

I/O Terminal Block Specifications (2097-TB1)

Wire Size Change in Width (1) Change in Depth (1)


2097-TB1 Terminal
1.5…0.2 mm2 10 mm 11 mm Expansion Block 50-pin I/O (IOD)
(16…24 AWG) (0.38 in.) (0.42 in.) Connector

(1) Add this value to the dimensions of your Kinetix 300 drive.

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Memory Module Programmer

The 2097-PGMR memory module programmer is a


hand-held device for duplicating your Kinetix 300 drive
configuration to reduce down-time and troubleshooting. Dimensions are in mm (in.)
4.0
(0.16)
Memory Module Programmer Specifications (2097-PGMR)
Attribute Value
+ 6V DC, min 150 mA supply
Internal batteries
4 mono-cells (type D), 1.5V DC each 105
DC supply
External power (4.1)
+ 6V DC, 300 mA, stabilized
supply unit
Type LCD
Display format Text
Display 155
Lines x characters 1 x 16
(6.1)
Contrast setting Via menu
Up to 120 parameter files for
Memory Data memory 2097-PGMR
inverter drive controllers
Memory Module Programmer 76
Serial interface DB9 connector RS-232 (3.0)

Weight 2097-PGMR 1.3 kg (2.87 lb), with batteries

Memory Module 12-packs


2097-MEM
The 2097-MEM memory modules use EEPROM Memory Module
technology in a plastic casing for protection and
ruggedness to safe-guard your Kinetix 300 drive
configuration. Front View Rear View

Use the 2097-MEM memory modules to back up your


drive configuration for easy Automatic Device
Replacement (ADR).

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

AC Line Filters

The Kinetix 300 drives were tested by using recommended line filters. Use of these filters is also needed to
meet CE requirements. 2097-V32PR0, 2097-V32PR2, 2097-V32PR4 drives have integrated AC line filters.

AC Line Filter Dimensions

Dimensions are in mm (in.) 2097-F1 and 2097-F2 side-mount line


This connector ships filters add 35.8 mm (1.41 in.) to the
prewired to the AC line filter. width of your drive.
Kinetix 300
Drive
00
300

2097-F1 or 2097-F2
150 Side Mount
(5.90) AC Line Filters

2097-F4, 2097-F5, and 2097-F6


35.8
rear-mount line filters add 48 mm
166
(1.41) (6.52) (1.89 in.) to the depth of your drive.

Dimensions are in mm (in.)


4.1 219
(0.16) (8.62)
211 15.2
48.0 (8.31) (0.60)
Ø 4.6
(1.89)
(0.18)

2097-F4, 2097-F5, or 2097-F6


68.6 Rear Mount AC Line Filters 38.1
4.6
(2.70) (1.50)
(0.18)

Kinetix 300
Drive
This connector ships
prewired to the AC line filter.
48.0
(1.89)

AC Line Filter Specifications


Current Leakage
AC Line Filter Mount Voltage Phase A@ Power Loss Current Weight, approx. Kinetix 300 Drive (1)
Cat. No. 50/60 Hz W kg (lb) Cat. No.
40 °C (104 °F) mA
2097-F1 120/240V AC 1 or 3 24.0 5.2 9.0 2097-V33PR6
Side 0.6 (0.13)
2097-F2 480V AC 3 10.0 2.8 2097-V34PR6
120/240V AC 1 or 3 2097-V33PR1
2097-F4 (2) 4.40 1.2
2097-V34PR3
480V AC 3 1.0
Rear 0.8 (0.18) 2097-V34PR5
2097-F5 (2) 6.90 1.3
2097-V33PR3
120/240V AC 1 or 3
2097-F6 (2) 15.0 4.1 2097-V33PR5

(1) Use 2090-XXLF-TC116 line filter for 2097-V31PR0 and 2097-V31PR2 drives. Refer to AC Line Filter Specifications on page 463 for more information.
(2) This filter is rated for multiple voltage/phase line conditions.

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Shunt Resistor Specifications

The Bulletin 2097 passive shunt resistor wires directly to the Kinetix 300 drive.

Shunt Resistor Dimensions

Dimensions are in mm (in.)

500 Flying Leads


(19.68)
2.5 mm2
(14 AWG)

12.0
(0.47 10.0
(0.39
4.3
(0.17)
Shunt Resistor L1 L2 L3
Cat. No.
2097-R2 210 (8.3) 197 (7.7) 170 (6.7)
2097-R3 210 (8.3) 197 (7.7) 170 (6.7)
L2
L1 L3 2097-R4 150 (5.9) 137 (5.4) 110 (4.3)
2097-R6 210 (8.3) 197 (7.7) 170 (6.7)
2097-R7 150 (5.9) 137 (5.4) 110 (4.3)

10.0
(0.39 12.0 41.0
(0.47 (1.6)

Shunt Resistor Power Specifications


Specifications
Shunt Module Continuous Peak Peak Kinetix 300 Drive
Cat. No. Resistance Power Power Current D_Application, Max (1) Weight Cat. No.
Ω % kg (lb)
W kW A
2097-V32PR4
2097-R2 20 7.6 19.5 1.97
150 0.3 (0.7) 2097-V33PR5
2097-R3 30 5.1 13.0 2.96 2097-V33PR6
2097-V31PR0
2097-V31PR2
2097-V32PR0
2097-R4 40 80 3.8 9.8 2.10 0.2 (0.4) 2097-V32PR2
2097-V33PR1
2097-V33PR3
2097-V34PR5
2097-R6 75 150 7.9 10.3 1.90 0.3 (0.7) 2097-V34PR6
2097-R7 150 80 4.0 5.1 2.02 0.2 (0.4) 2097-V34PR3
(1) D_Application is the application duty cycle in percent. For the intermittent regeneration applications, use D_Application = t/T, where t is the duration when regeneration is
needed and T is the time interval between two regenerations. Both t and T must use the same time units, for example, seconds.

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

Kinetix 300 General System Specifications


This section contains environmental, weight, power dissipation, circuit breaker/fuse, transformer, and
contactor specifications. Also included are maximum feedback cable length specifications and dimensions
for mounting your Kinetix 300 drive.

Environmental Specifications
Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…40 ° C (32…104 ° F) -10…70 ° C (14…158 ° F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
Altitude De-rate by 1% per 300 m (1000 ft) above 1500 m (5000 ft) 3000 m (9842 ft) during transport
Vibration 5…2000 Hz @ 2.5 g peak, 0.015 mm (.0006 in.) maximum displacement
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Weight Specifications
Weight, approx. Weight, approx.
Drive Cat. No. Drive Cat. No.
kg (lb) kg (lb)
2097-V31PRO 1.3 (2.9) 2097-V33PR3 1.5 (3.3)
2097-V31PR2 1.5 (3.3) 2097-V33PR5 2.0 (4.4)
2097-V32PRO 1.4 (3.1) 2097-V33PR6 1.9 (4.2)
2097-V32PR2 1.7 (3.7) 2097-V34PR3 1.5 (3.3)
2097-V32PR4 2.2 (4.9) 2097-V34PR5 2.0 (4.4)
2097-V33PR1 1.3 (2.9) 2097-V34PR6 1.8 (4.0)

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 300 drive system.

Loss, Max Loss, Max


Drive Cat. No. Drive Cat. No.
W W
2097-V31PRO 28 2097-V33PR3 39
2097-V31PR2 39 2097-V33PR5 67
2097-V32PRO 28 2097-V33PR6 117
2097-V32PR2 39 2097-V34PR3 39
2097-V32PR4 67 2097-V34PR5 58
2097-V33PR1 28 2097-V34PR6 99

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Circuit Breaker/Fuse Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Use class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Use Bussman KTK-R, JJN,
JJS or equivalent. Thermal-magnetic type breakers preferred. The following fuse examples and
Allen-Bradley circuit breakers are recommended for use with Kinetix 300 drives.

Fuse and Circuit Breaker Specifications


Mains VAC

Allen Bradley Circuit Breaker (1)


Drive Cat. No.
Bussman Fuse Magnetic
Disconnect (2)
Contactor (3)
2097-V31PR0
2097-V31PR2
KTK-R-20 (20 A) 1492-SP3D300 140M-F8T-C32
2097-V32PR0
2097-V32PR2
2097-V32PR4 LPJ-45SP (45 A) 1492-SP3D400 140M-F8E-C45
2097-V33PR1
2097-V33PR3 KTK-R-20 (20 A) 1492-SP3D300 140M-D8T-C20
2097-V33PR5
2097-V33PR6 KTK-R-30 (30 A) N/A 140U-F8T-C32
2097-V34PR3
2097-V34PR5 KTK-R-20 (20 A) 1492-SP3D400 140M-F8T-C32
2097-V34PR6
(1) When using Bulletin 1492 circuit protection devices, the maximum short circuit current
available from the source is limited to 5000 A.
(2) Use fully-rated short-circuit protection circuit breaker for device branch circuit protection only
when there is an upstream fully-rated breaker.
(3) Fully-rated breaker for overload current and short circuit rating.

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

Contactor Ratings

This table lists the recommended contactor ratings for Kinetix 300 Drive.

Kinetix 300 Drive (120/240V) Contactor


Cat. No.
2097-V31PR0 100-C30x10 (AC coil)
2097-V31PR2 100-C30Zx10 (DC coil)

Kinetix 300 Drive (240V)


Cat. No.
2097-V32PR0 100-C30x10 (AC coil)
2097-V32PR2 100-C30Zx10 (DC coil)

100-C37x10 (AC coil)


2097-V32PR4 100-C23Zx10 (DC coil)
2097-V33PR1
100-C23x10 (AC coil)
2097-V33PR3 100-C23Zx10 (DC coil)
2097-V33PR5
100-C30x10 (AC coil)
2097-V33PR6 100-C30x10 (DC coil)
Kinetix 300 Drive (480V)
Cat. No.
2097-V34PR3
100-C37x10 (AC coil)
2097-V34PR5 100-C23Zx10 (DC coil)
2097-V34PR6

Transformer Specifications for Control Input Power


Attribute Value (460V system)
Input volt-amperes 750VA
Input voltage 460V AC
Output voltage 120…240V AC

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Maximum Feedback Cable Lengths

Although motor power and feedback cables are available in standard lengths up to 90 m (295.3 ft),
Kinetix 300 drive maximum feedback cable length is 20 m (65.6 ft). These tables assume the use of
recommended cables as shown in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute High-resolution Absolute High-resolution Incremental/TTL Absolute High-resolution
Motor Cat. No. (5V) Encoder (9V) Encoder (5V) Encoder (5V) 17-bit Encoder
m (ft) m (ft) m (ft) m (ft)
MPL-A3xxx…
20 (65.6)
MPL-A5xxx-S/M (1)
MPL-A15xxx… 20 (65.6)
MPL-A2xxx-E/V
MPL-B3xxx… 20 (65.6)
MPL-B9xxx-S/M
MPL-B15xxx… 20 (65.6)
MPL-B2xxx-E/V
MPL-A/B15xxx… 20 (65.6)
MPL-A/B45xxx-H
MPM-Axxxxx-S/M 20 (65.6)
MPM-Bxxxxx-S/M 20 (65.6)

MPF-Axxxx-S/M (1) 20 (65.6)


MPF-Bxxxx-S/M 20 (65.6)
MPS-Axxxx-S/M 20 (65.6)
MPS-Bxxxx-S/M 20 (65.6)
TLY-Axxxx-B 20 (65.6)
TLY-Axxxx-H 20 (65.6)
(1) MPL-A5xxx and MPF-A5xxx motor encoders are rated for 9V, the remaining Bulletin MPL and MPF (230V) motor encoders are rated for 5V.

Cable Lengths for Compatible Linear Actuators


Absolute High-resolution Absolute High-resolution Absolute High-resolution
Actuator Cat. No. (5V) Encoder (9V) Encoder (5V) 17-bit Encoder
m (ft) m (ft) m (ft)
MPMA-Axxxxx or 20 (65.6)
MPAS-Axxxxx-V (ballscrew)
MPMA-Bxxxxx or 20 (65.6)
MPAS-Bxxxxx-V (ballscrew)
MPAR-Axxxxx-V/M 20 (65.6)
MPAR-Bxxxxx-V/M 20 (65.6)
TLAR-Axxxxx-B 20 (65.6)
MPAI-AxxxxxM3 20 (65.6)
MPAI-BxxxxxM3 20 (65.6)

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Kinetix 300 EtherNet/IP Indexing Servo Drives Chapter 4

Kinetix 300 Drive Dimensions


30.8
7.1 (1.2) Ø 4.57
Dimensions are in mm (in.) (0.18)
(0.28)

Kinetix 300 Drive


(2097-V31PR0 is shown)
182.4
(7.18)

190.5
(7.50)

6.6
(0.26)

38.1 4.57
11.8 (0.18)
(0.46) (1.5)

A B

A B A B
Cat. No. Cat. No.
mm (in.) mm (in.) mm (in.) mm (in.)
2097-V31PR0 185.1 (7.29) 68.0 (2.68) 2097-V33PR3 185.1 (7.29) 68.5 (2.70)
2097-V31PR2 185.1 (7.29) 68.5 (2.70) 2097-V33PR5 185.1 (7.29) 94.4 (3.72)
2097-V32PR0 229.6 (9.04) 68.0 (2.68) 2097-V33PR6 229.6 (9.04) 68.0 (2.68)
2097-V32PR2 229.6 (9.04) 68.5 (2.70) 2097-V34PR3 185.1 (7.29) 68.5 (2.70)
2097-V32PR4 229.6 (9.04) 86.8 (3.42) 2097-V34PR5 185.1 (7.29) 94.4 (3.72)
2097-V33PR1 185.1 (7.29) 68.0 (2.68) 2097-V34PR6 229.6 (9.04) 68.0 (2.68)

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Chapter 4 Kinetix 300 EtherNet/IP Indexing Servo Drives

Kinetix 300 Connector and Indicator Locations


7

3 10
00
300 11

9
5
12
1
8

7
Kinetix 300 Drive, Top View Kinetix 300 Drive, Front View Kinetix 300 Drive, Bottom View
(2097-V33PR5 drive is shown) (2097-V33PR5 drive is shown) (2097-V33PR5 drive is shown)

Item Description Item Description


1 Mains (IPD) connector 7 Ground lug
2 Status and diagnostic display 8 Shunt resistor and DC bus (BC) connector
3 Memory module socket 9 Back-up power (BP) connector
4 Ethernet communication port (Port 1) 10 Display control push buttons (3)
5 I/O (IOD) connector 11 Motor power (MP) connector
6 Motor feedback (MF) connector (1) 12 Safe torque-off (STO) connector

(1) The MF (15-pin) connector requires the 2090-K2CK-D15M low-profile connector kit.

For connector kit options, refer to Breakout Components and Connector Kits beginning on page 418.

Kinetix 300 Drive Catalog Numbers


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your drive.
For questions regarding product availability, contact your Allen-Bradley distributor.
2097 - V3x PRx
Drive Power Rating
PR0 = 400 W PR3 = 1.0 kW PR5 = 2.0 kW
PR1 = 500 W PR4 = 1.7 kW PR6 = 3.0 kW
PR2 = 800 W
Drive Input Voltage
V31 = 120/240V AC, single-phase
V32 = 240V AC, single-phase with integrated AC (EMC) line filter
V33 = 120/240V AC, single-phase or three-phase
V34 = 480V AC, three-phase
Bulletin Number

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Chapter 5

Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

The Kinetix 6500 servo drives provide Integrated Motion


capability over the EtherNet/IP network by using CIP Motion
and CIP Sync technology from ODVA, all built on the
Common Industrial Protocol (CIP).

The Kinetix 6200 servo drives provide Integrated Motion


capability through SERCOS interface and compatibility with
Kinetix 6000 drives, letting you migrate to the enhanced
features exactly when and where you need them.

The Kinetix 6200 and Kinetix 6500 drive families are part of
the Kinetix Integrated Motion solution.

These modular safe-speed servo drives help increase productivity and protect personnel with embedded
safety features. Modular design and control provides ease of maintenance and greater flexibility as the
drive easily transitions from safe torque-off to safe speed.

Topic Page
Kinetix 6200 and Kinetix 6500 Servo Drive Components 245
Kinetix 6000 Drive Component Compatibility 246
Kinetix 6200 and Kinetix 6500 Integrated Axis Modules 254
Kinetix 6200 and Kinetix 6500 Axis Modules 257
Kinetix 6200 and Kinetix 6500 Control Modules 259
Kinetix 6200 and Kinetix 6500 General System Specifications 260
Kinetix 6200 and Kinetix 6500 Features and Indicators 264

Kinetix 6200 and Kinetix 6500 Servo Drive Components


Kinetix 6200 and Kinetix 6500 modular servo drive systems consist of these required components:

• One integrated axis power module (IAM or leader IAM), 2094-BCxx-Mxx-M (460V)
• Up to seven axis power modules (AM), 2094-BMxx-M (460V)
• Up to eight control modules, 2094-SE02F-M00-Sx (SERCOS interface) or 2094-EN02D-M01-Sx
(EtherNet/IP network)
• One power rail, 2094-PRS1, 2094-PRS2, 2094-PRS3, 2094-PRS4, 2094-PRS5, 2094-PRS6, 2094-PRS7, or
2094-PRS8

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

• One to eight MP-Series, RDD-Series, or LDC-Series rotary/linear motors or linear actuators (support for
Heidenhain EnDat high-resolution feedback on RDD-Series motors has not been implemented)
• One to eight motor power and feedback cables
• Two to nine SERCOS fiber-optic cables
• Ethernet cables for Logix control and programming the safety configuration

Kinetix 6200 and Kinetix 6500 systems may also include any of these optional components:

• One or more IAM power modules used as a follower IAM, 2094-BCxx-Mxx-M (460V) and associated
axis modules, power rails, motors, and cables as required for the application.
• One shunt module, 2094-BSP2 with optional Bulletin 1394 external passive shunt module
• Slot-filler modules, 2094-PRF
• Bulletin 2094 Line Interface Module (LIM)
• Bulletin 2090 Resistive Brake Module (RBM)

Kinetix 6000 Drive Component Compatibility


The 2094-BCxx-Mxx-M and 2094-BMxx-M power modules contain the same power structure as the
2094-BCxx-Mxx-S and 2094-BMxx-S drive modules. Because of this, the 2094-BSP2 shunt module,
2094-PRF slot-filler module, and 2094-PRSx power rails are supported by both drive families.

In addition, 2094-BMxx-M AM power modules with SERCOS interface are supported on power rails with a
2094-BCxx-Mxx-S IAM drive module. Conversely, 2094-BMxx-S AM drive modules are supported on
power rails with a 2094-BCxx-Mxx-M IAM power module with SERCOS interface.

IMPORTANT Kinetix 6500 EtherNet/IP control modules (catalog numbers 2094-EN02D-M01-Sx) are not compatible with
IAM/AM modules on the same Bulletin 2094 power rail where SERCOS interface is used.

IAM/AM Module Compatibility


2094-BMxx-M
2094-xMxx-S AM Power Modules
IAM Module Control Module Kinetix 6000 AM Module 2094-SE02F-M00-Sx 2094-EN02D-M01-Sx
Kinetix 6200 Control Module Kinetix 6500 Control Module
2094-xCxx-Mxx-S N/A
2094-SE02F-M00-Sx Fully compatible Fully compatible Not compatible
2094-BCxx-Mxx-M SERCOS interface
(IAM power module) 2094-EN02D-M01-Sx Not compatible Not compatible Fully compatible
EtherNet/IP network

For more information on the Kinetix 6000 IAM and AM modules, catalog numbers 2094-xCxx-Mxx-S and
2094-xMxx-S, refer to Kinetix 6000 Multi-axis Servo Drives in Chapter 6.

For more information on the Bulletin 2094 power rails, shunt module, slot-filler module, RBM and LIM modules,
refer to Motion Control Accessories in Chapter 12.

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Typical Hardware Configurations

These are typical hardware configurations for Kinetix 6200 and Kinetix 6500 modular drive systems.

Modular Drive System (with LIM module)


2090-XXLF-xxxx
Three-phase AC Line Filter
Input Power (required for CE)

Kinetix 6200 or Kinetix 6500 Multi-axis Servo Drive System

2094-BSP2
Shunt Module
(optional component)
115/230V Control Power

2094-BCxx-Mxx-M
IAM Power Module
with
MAIN VAC Bulletin 2094 2094-PRF
Control Module Slot Filler Module
(required to fill
any unused slots)

2094-PRSx
Power Rail
2094-xLxxS
Line Interface Module
(optional component) 2094-BMxx-M
I/O Connections AM Power Modules (5) with
Bulletin 2094
Control Modules (5)
To Input Sensors
and Control String Low Profile Connector Kits for I/O, Safety,
Motor Feedback, and Aux Feedback
Bulletin 2090 2090-K6CK-DxxM
Motor Feedback Cables Bulletin 2090
Motor Power Cables

MP-Series Rotary Motors


(MPL-Bxxxx motors shown) MP-Series Integrated Linear Stages
(MPAS-B9xxx ballscrew shown)

RDD-Series Direct Drive Motors (1)


(RDB-Bxxxx motor shown) LDC-Series Linear Motors
(LDC-Cxxxxxxx linear motor shown)

MP-Series Heavy Duty Electric Cylinders MP-Series Electric Cylinders


(MPAI-Bxxxx electric cylinders shown) (MPAR-Bxxxx electric cylinder shown)

(1) Kinetix 6200/6500 support for Heidenhain EnDat high-resolution feedback has not been implemented.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Modular Drive System (without LIM module)

Three-phase
Input Power

Line
Disconnect
Device

Input
Fusing

Single-phase
Control Power
Magnetic
Contactor 2090-XXLF-xxxx Kinetix 6200 or Kinetix 6500 Multi-axis Servo Drive System
AC Line Filter
(required for CE)
2094-BSP2
Shunt Module
(optional component)

2094-BCxx-Mxx-M 2094-PRF
IAM Power Module Slot Filler Module
with (required to fill
Bulletin 2094 any unused slots)
Control Module

2094-PRSx
Power Rail
I/O Connections

To Input Sensors
and Control String
2094-BMxx-M
AM Power Modules (5) with
Bulletin 2094
Control Modules (5)
Low Profile Connector Kits for I/O, Safety,
Bulletin 2090 Motor Feedback, and Aux Feedback
2090-K6CK-DxxM Bulletin 2090
Motor Feedback Cables Motor Power Cables

MP-Series Rotary Motors


(MPL-Bxxxx motors shown) MP-Series Integrated Linear Stages
(MPAS-B9xxx ballscrew shown)

RDD-Series Direct Drive Motors (1)


(RDB-Bxxxx motor shown) LDC-Series Linear Motors
(LDC-Cxxxxxxx linear motor shown)

MP-Series Heavy Duty Electric Cylinders MP-Series Electric Cylinders


(MPAI-Bxxxx electric cylinders shown) (MPAR-Bxxxx electric cylinder shown)

(1) Kinetix 6200/6500 support for Heidenhain EnDat high-resolution feedback has not been implemented.

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

In the system configuration below, the leader IAM power module is connected to the follower IAM
module via the DC common bus. When planning your panel layout, you must calculate the total bus
capacitance of your DC common bus system to make sure that the leader IAM power module is sized
sufficiently to pre-charge the entire system. Refer to the Kinetix 6200 and Kinetix 6500 Modular Servo
Drive User Manual, publication 2094-UM002, when making this calculation.

IMPORTANT If total bus capacitance of your system exceeds the leader IAM power module pre-charge rating, the IAM
module four-character display scrolls a power cycle user limit condition. If input power is applied, the
display scrolls a power cycle fault limit condition.
To correct this condition, you must replace the leader IAM power module with a larger module or decrease
the total bus capacitance by removing AM power modules.

Modular Drive System (DC Common Bus)

Three-phase 2090-XXLF-xxxx
Input Power AC Line Filter
(required for CE)

Kinetix 6200 or Kinetix 6500 Multi-axis Servo Drive System


115/230V Control Power 2094-BSP2
Shunt Module
(optional component)

2094-BCxx-Mxx-M 2094-PRF
IAM Power Module Slot Filler Module
with (required to fill
Bulletin 2094 any unused slots)
Control Module

2094-PRSx
Power Rail
2094-xLxxS
Line Interface Module
(optional component) 2094-BMxx-M
AM Power Modules (5) with
DC Common Bus Motors and other details common to both three-phase Bulletin 2094 Control Modules (5)
AC and DC common-bus configurations are removed.

2094-BCxx-Mxx-M 2094-PRF
IAM Power Module Slot Filler Module
with (required to fill
Bulletin 2094 any unused slots)
Control Module

2094-PRSx
Power Rail

2094-BMxx-M
AM Power Modules (5) with
Bulletin 2094 Control Modules (5)

Motors and other details common to both three-phase AC and DC common-bus configurations are
removed.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Typical Communication Configurations

The Kinetix 6200 control modules use SERCOS interface for configuring the Logix module and EtherNet/IP
network for access to the safety configuration tool.

In this example, an ethernet cable is connected to each control module when programming the safety
configuration. EtherNet/IP network connectivity is not required during runtime. Also shown are
drive-to-drive SERCOS cable lengths and catalog numbers when Kinetix 6000 and Kinetix 6200 drive
modules exist on the same power rail.

Kinetix 6200 Drive Communication (SERCOS)


Logix Controller Programming Network

Logix SERCOS interface Module

SERCOS interface

CP OK

Logix Platform RSLogix 5000


(ControlLogix is shown) Software
Tx (rear)

Rx (front)

SERCOS Fiber-optic Cable Ethernet (RJ45) connections are


(2090-SCxxx-x) required only for programming
the 2094-SE02F-M00-S1
0.2 m (7.0 in.) safety configuration.
Kinetix 6200 Drive-to-Drive SERCOS Cables

2094-BCxx-Mxx-M
IAM Power Module
with
2094-SE02F-M00-Sx
Control Module 6200
SAFE SPEED
6200
SAFE SPEED
6200
SAFE SPEED
6200
SAFE SPEED
6200
SAFE SPEED
6200
SAFE SPEED

Ethernet Cable
(1585J-M8TBJM-x)

2094-BMxx-M
AM Power Modules (5)
with 2094-SE02F-M00-Sx
0.1 m Control Modules (5)
0.2 m (5.1 in.) 0.2 m
(7.0 in.) (7.0 in.)

Drive-to-Drive SERCOS Cable Selection


2094-BCxx-Mxx-M 2094-BCxx-Mxx-M or
IAM Power Module 2094-BMxx-M to 2094-BMxx-M = 2090-SCEP0-2
with
2094-SE02F-M00-Sx 6200 6200 6200
2094-BCxx-Mxx-M or
Control Module
SAFE SPEED SAFE SPEED SAFE SPEED

2094-BMxx-M to 2094-BMxx-S = 2090-SCEP0-1

2094-BCxx-Mxx-S or
2094-BMxx-S to 2094-BMxx-S = 2090-SCEP0-1

2094-BCxx-Mxx-S or
2094-BMxx-S to 2094-BMxx-M = 2090-SCEP0-2

2094-BMxx-S
AM Modules
2094-BMxx-M AM Power Modules with
2094-SE02F-M00-Sx Control Modules

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

The Kinetix 6500 control modules can use any Ethernet topology including star, linear, and device-level
ring (DLR). DLR is an ODVA standard and provides fault tolerant connectivity.

IMPORTANT Shielded Ethernet cable, catalog number 1585J-M8CBJM-x, is available in lengths up to 78 m (256 ft).
However, the total length of Ethernet cable connecting drive-to-drive, drive-to-controller, or drive-to-switch
must not exceed 100 m (328 ft).

In this example, all devices are connected in linear topology. The Kinetix 6500 control module includes
dual-port connectivity. Devices without dual ports should include the 1783-ETAP module or be connected
at the end of the line.

• Linear configurations support up to 64 devices.


• No redundancy. If any device becomes disconnected, all the devices downstream loose
communication.

Kinetix 6500 Linear Communication (EtherNet/IP network)


ControlLogix Controller Programming Network

1756-ENxT EtherNet/IP Module

RSLogix 5000
Logix Platform Software
(ControlLogix is shown)

Kinetix 6500 Modular Multi-axis Servo Drive System

2094-BCxx-Mxx-M
Integrated
Axis Module
with
2094-EN02D-M01-Sx
Control Module

1585J-M8CBJM-x
Ethernet (shielded) Cable

1585J-M8CBJM-OM3
0.3 m (1.0 ft) Ethernet cable 2094-BMxx-M Axis Modules (5) with
for drive-to-drive connections. 2094-EN02D-M01-Sx Control Modules (5)

PanelView Plus 1734-AENT POINT I/O


EtherNet/IP Adapter 1783-ETAP
Display Terminal Modules

PowerFlex 755
Drive Modules

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

In this example, the devices are connected by using device-level ring (DLR) topology. DLR topology is
fault tolerant. For example, if a device in the ring is disconnected, the rest of the devices in the ring
continue to maintain communication.

• DLR configurations support up to 64 devices.


• All devices in a DLR ring should have dual-port connectivity or be connected in the ring by using a
1783-ETAP module.

Kinetix 6500 Ring Communication (EtherNet/IP network)


ControlLogix Controller Programming Network

1756-ENxTR EtherNet/IP Module

RSLogix 5000
ControlLogix Platform Software

1734-AENT POINT I/O


EtherNet/IP Adapter

1783-ETAP
Module
PowerFlex 755
Drive Module
755

Kinetix 6500 Modular Multi-axis Servo Drive System

2094-BCxx-Mxx-M
Integrated
Axis Module
with
2094-EN02D-M01-Sx
Control Module

1585J-M8CBJM-x
Ethernet (shielded) Cable

1585J-M8CBJM-OM3
2094-BMxx-M Axis Modules (5) with
0.3 m (1.0 ft) Ethernet cable 2094-EN02D-M01-Sx Control Modules (5)
for drive-to-drive connections.

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

In this example, the devices are connected by using star topology. Each device is connected directly to the
switch, making this topology fault tolerant. The 2094 power rail modules and other devices operate
independently. The loss of one device does not impact the operation of the other devices.

Kinetix 6500 Star Communication (EtherNet/IP network)


ControlLogix Controller Programming Network

1756-ENxT EtherNet/IP Module

RSLogix 5000
ControlLogix Platform Software

Kinetix 6500 Modular Multi-axis Servo Drive System

2094-BCxx-Mxx-M
Integrated
Axis Module
with
2094-EN02D-M01-Sx
Control Module

1585J-M8CBJM-x
Ethernet (shielded) Cable

1585J-M8CBJM-OM3
0.3 m (1.0 ft) Ethernet cable 2094-BMxx-M Axis Modules (5) with
for drive-to-drive connections. 2094-EN02D-M01-Sx Control Modules (5)

Bulletin 1783 PanelView Plus


Stratix Switch Display Terminal

1734-AENT POINT I/O


PowerFlex 755 PowerFlex 755 EtherNet/IP Adapter
Drive Module Drive Module

755 755

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Kinetix 6200 and Kinetix 6500 Integrated Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the modular
Bulletin 2094 (460V) IAM power modules. Choose your IAM power module based on the converter and
inverter power requirements of your application.

Integrated Axis Module (converter) Power Specifications


IAM Module (460V) Power Specifications
Attribute 2094-BC01-MP5-M 2094-BC01-M01-M 2094-BC02-M02-M 2094-BC04-M03-M 2094-BC07-M05-M
AC input voltage 324…528V rms three-phase (360…480V nom)
AC input frequency 47…63 Hz
Main AC input current
Nom (rms) 10.0 A 24.0 A
Max inrush (0-pk) (1) 11.0 A 22.0 A
DC input voltage
(common bus follower) 458…747V DC
DC input current
(common-bus follower) 9.0 A 22.6 A
Control power AC input voltage 95…264V rms single-phase (230V nom)

Control power AC input current


Nom (@ 220/230V AC) rms 3A
Nom (@ 110/115V AC) rms 6A
Max inrush (0-pk) 98 A (2)
Nominal bus output voltage 650V DC
Line loss ride through 20 ms
Contact your Rockwell Contact your Rockwell
Continuous output current to bus (Adc) 9.0 A 22.6 A Automation sales Automation sales
representative for the representative for the
Peak output current to bus (Adc) (3) 22.6 A 56.4 A availability of this IAM availability of this IAM
power module. power module.
Bus overvoltage 825V DC
Bus undervoltage 275V DC
Internal shunt
Continuous power 50 W
Peak power 5.6 kW
Internal shunt resistor 115 Ω
Shunt on 805V DC
Shunt off 765V DC
Continuous power output to bus 6 kW 15 kW
Peak power output at 480V (3) 15 kW 37.5 kW
Efficiency 97%
Converter inductance 500 μH
Converter capacitance 110 μF 220 μF
Short circuit current rating 200,000 A (rms) symmetrical

(1) All IAM power modules are limited to 2 contactor cycles per minute (with up to 4 axes), or 1 contactor cycle per minute (with 5…8 axes). The cycle capability also depends
on the converter power rating and the total system capacitance. To calculate cycle capability, refer to the Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives
User Manual, publication 2094-UM002.
(2) For eight axis systems with 230V AC control input voltage and 50 °C (122°F) ambient temperature the maximum inrush duration is less than 1/2 line cycle. To calculate the
maximum inrush duration for other configurations, refer to the Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual, publication 2094-UM002.
(3) Converter peak output duration equals 400 ms with a duty cycle of 16%.

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Control Power Current Requirements


110/115V AC 220/230V AC Power Modules 110/115V AC 220/230V AC
Power Modules Input Input VA Input VA
Input Input Input
on Power Rail VA on Power Rail VA
A A A A
IAM only 0.75 0.35 150 IAM, 4 AM 3.75 1.70 450
IAM, 1 AM 1.50 0.70 200 IAM, 5 AM 4.50 2.0 550
IAM, 2 AM 2.25 1.0 275 IAM, 6 AM 5.25 2.40 650
IAM, 3 AM 3.0 1.35 350 IAM, 7 AM 6.0 3.0 750

Integrated Axis Module Dimensions


2094-BC01-MP5-M, 2094-BC01-M01-M, and 2094-BC02-M02-M IAM Modules
Dimensions are in millimeters (inches)
A 5.0 125
(0.20) (4.9)
B

Bulletin 2094
2094-BC01-M01-M Control Module F
(460V) is shown

E
Power Rail

2090-K6CK-D44M 2090-K6CK-D15M
D Low-profile Connector Kit Low-profile Connector Kit
for Auxiliary Feedback, Safety, and I/O for Motor Feedback

The IAM power module is shown mounted to the power rail with the control module attached.

IAM Power Module Dimensions


IAM Power Module A B D E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-BC01-MP5-M
2094-BC01-M01-M 302 (11.9) 290 (11.4) 80.0 (3.2) 260 (10.25) 290 (11.4)
2094-BC02-M02-M

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Integrated Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - x C xx - M xx - x
Power Module
M = Modular
Inverter Current Rating (peak of sine)
P5 = 4 A (460V input voltage)
01 = 9 A (460V input voltage)
02 = 15 A (460V input voltage)

Inverter (Axis Module)


Converter Power Rating
01 = 6 kW (460V input voltage)
02 = 15 kW (460V input voltage)

Converter
Input Voltage
B = 460V AC, 50/60 Hz

Bulletin Number

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Kinetix 6200 and Kinetix 6500 Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the modular
Bulletin 2094 (460V) axis modules (AM). Choose your AM power module based on the inverter power
requirements of your application.

Axis Module (inverter) Power Specifications

These specifications apply to the axis module specified in the column heading by catalog number and the same axis
module (inverter section) that resides within an IAM power module.

AM Module (inverter) 460V Power Specifications


2094-BMP5-M 2094-BM01-M 2094-BM02-M 2094-BM03-M 2094-BM05-M
Attribute (2094-BC01-MP5-M) (2094-BC01-M01-M) (2094-BC02-M02-M) (2094-BC04-M03-M) (2094-BC07-M05-M)

Bandwidth (1)
Velocity loop 500 Hz
Current loop 1300 Hz
PWM frequency 8 kHz 4 kHz
Nominal input voltage 650V DC
Continuous current (rms) 2.8 A 6.1 A 10.3 A
Continuous current (sine) 0-pk 4.0 A 8.6 A 14.6 A

Peak current (rms) (2) 7.0 A 15.3 A 25.8 A

Peak current (0-pk) (2) 9.9 A 21.6 A 36.4 A Contact your Contact your
Rockwell Automation Rockwell Automation
Continuous power out (nom) 1.8 kW 3.9 kW 6.6 kW sales representative sales representative
for the availability of for the availability of
Internal shunt this AM power this AM power
Continuous power 50 W module. module.
Peak power 5.6 kW
Internal shunt resistor 115 Ω
Shunt on 805V DC
Shunt off 765V DC
Efficiency 98%
Capacitance 75 μF 150 μF 270 μF
Capacitive energy absorption 10 J 19 J 35 J
Short circuit current rating 200,000 A (rms) symmetrical
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Refer to the Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual, publication 2094-UM002, for duty cycle capability information.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Axis Module Dimensions


2094-BMP5-M, 2094-BM01-M, and 2094-BM02-M AM Modules

A
Dimensions are in millimeters (inches) 70
B (2.76)

Bulletin 2094
Control Module F
2094-BM01-M
(460V) is shown

E
Power Rail

2090-K6CK-D44M 2090-K6CK-D15M
D Low-profile Connector Kit Low-profile Connector Kit
for Auxiliary Feedback, Safety, and I/O for Motor Feedback

The AM power module is shown mounted to the power rail with the control module attached.

AM Power Module Dimensions


AM Power Module A B D E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-BMP5-M
2094-BM01-M 302 (11.9) 290 (11.4) 80.0 (3.2) 260 (10.25) 290 (11.4)
2094-BM02-M

Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - x M xx - x
Power Module
M = Modular
Inverter Current Rating (peak of sine)
P5 = 4 A (460V input voltage)
01 = 9 A (460V input voltage)
02 = 15 A (460V input voltage)

Module Input Voltage


BM = 460V AC, 50/60 Hz

Bulletin Number

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Kinetix 6200 and Kinetix 6500 Control Modules


This section contains specifications and catalog numbers for the modular Bulletin 2094 SERCOS interface
and EtherNet/IP network control modules. Choose your control module based on the communication and
safety requirements of your application.

Control Module Specifications

Control modules couple with IAM and AM power modules to provide drive status indicators and an
interface to I/O, communication, safety functionality, and feedback.

Safe Torque-off Safe Speed Monitoring


Feature
2094-EN02D-M01-S0 2094-SE02F-M00-S0 2094-EN02D-M01-S1 2094-SE02F-M00-S1
Ethernet ports 2 1 2 1
SERCOS ports – Rx/Tx – Rx/Tx
DC Bus status indicator √ √ √ √
Network status indicator √ – √ –
Module status indicator √ – √ –
Drive status indicator – √ – √
Comm status indicator – √ – √
Safety lock status indicator – – √ √
PORT 1 status indicator √ √ √ √
PORT 2 status indicator √ – √ –
IOD connector for I/O, safety, and √ √ √ √
auxiliary feedback
MF connector for motor feedback √ √ √ √

Control Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.
2094 - xx 02 x - M0x - Sx
Safety Features
S0 = Safe torque-off
S1 = Safe speed monitoring
Control Features
M00 = SERCOS interface control
M01 = EtherNet/IP network control
Network Media
D = Twisted pair, dual port (EtherNet/IP network)
F = Fiber optic (SERCOS interface)
Axis Performance
02 = 500 µs
Network Communication
EN = EtherNet/IP network
SE = SERCOS interface
Bulletin Number

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Kinetix 6200 and Kinetix 6500 General System Specifications


This section contains environmental, weight, power dissipation, circuit breaker/fuse, transformer, and
contactor specifications.

Environmental Specifications
Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 ° C (32…122 ° F) -40…70 ° C (-40…158 ° F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
1000 m (3281 ft)
Altitude 3000 m (9843 ft) during transport
3000 m (9843 ft) with derating
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration (10 sweeps in each of 3 mutually perpendicular directions)
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Weight Specifications
IAM Weight, approx. AM Weight, approx.
Cat. No. Cat. No.
Power Module kg (lb) Power Module kg (lb)
2094-BC01-MP5-M 5.67 (12.5) 2094-BMP5-M 3.18 (7.0)
IAM AM
2094-BC01-M01-M 5.67 (12.5) 2094-BM01-M 3.18 (7.0)
(460V) (460V)
2094-BC02-M02-M 5.90 (13.0) 2094-BM02-M 3.40 (7.5)

Kinetix 6200 Weight, approx. Kinetix 6500 Weight, approx.


Cat. No. Cat. No.
Control Module kg (lb) Control Module kg (lb)
2094-SE02F-M00-S0 EtherNet/IP 2094-EN02D-M01-S0
SERCOS interface 0.68 (1.5) 0.68 (1.5)
2094-SE02F-M00-S1 network 2094-EN02D-M01-S1

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Maximum Feedback Cable Lengths


Although motor feedback cables are available in standard lengths up to 90 m (295.3 ft), the drive/motor/
feedback combination may limit the maximum feedback cable length. These tables assume the use of
recommended cables as shown in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute Absolute Incremental/TTL (5V)
High-resolution (5V) High-resolution (9V)
Motor Cat. No. Encoder
Encoder Encoder m (ft)
m (ft) m (ft)
MPL-B15xxx…
MPL-B2xxx-E/V 90 (295.3)

MPL-B3xxx… 90 (295.3)
MPL-B5xxx-S/M
MPL-B15xxx… 30 (98.4)
MPL-B45xxx-H
MPM-Bxxxxx-S/M 90 (295.3)
MPF-Bxxxx-S/M 90 (295.3)
MPS-Bxxxx-S/M 90 (295.3)

RDB-B215xx-7/3 (1) 30 (98.4)

RDB-B290xx-7/3 or (1) 90 (295.3)


RDB-B410xx-7/3
(1) Support for Heidenhain EnDat high-resolution feedback has not been implemented.

Cable Lengths for Compatible Linear Actuators


Absolute Incremental/TTL
High-resolution (9V)
Actuator Cat. No. (5V) Encoder
Encoder m (ft)
m (ft)
MPMA-Bxxxxx or 90 (295.3)
MPAS-Bxxxxx-V (ballscrew)
MPMA-Bxxxxx or 30 (98.4)
MPAS-Bxxxxx-A (direct drive)
MPAR-Bxxxxx-V/M 90 (295.3)
MPAI-BxxxxxM3 90 (295.3)

Cable Lengths for Compatible Linear Motors


Absolute Incremental/TTL (5V)
High-resolution (5V)
Motor Cat. No. Encoder
Encoder m (ft)
m (ft)
LDC-Series 30 (98.4) 30 (98.4)

Maximum Power Cable Length


Although motor power cables are available in standard lengths up to 90 m (295.3 ft) and the Kinetix 6000
power rail is available in sizes up to eight axes, to meet CE requirements and improve system performance
the combined motor power length for all axes on the same DC bus must not exceed 240 m (787 ft) for
460V systems.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Circuit Breaker/Fuse Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Use class CC, J, L, or R fuses, with current rating as indicated in the table below. The following fuse
examples and Allen-Bradley circuit breakers are recommended for use with 2094-BCxx-Mxx-M IAM power
modules when the Line Interface Module (LIM) is not used.

IMPORTANT LIM Modules (catalog numbers 2094-BLxxS and 2094-XL75S-Cx) provide branch circuit protection to the
IAM power module. Follow all applicable NEC and local codes.

V AC Input Power Control Input Power DC Common Bus Fuse


IAM Power Allen-Bradley Circuit Breaker
Module Cat. No. Bussmann Bussmann Allen-Bradley Bussmann Ferraz
Fuse Magnetic Fuse Circuit Breaker Fuse Shawmut Fuse
Disconnect Contactor
2094-BC01-MP5-M
KTK-R-20 (20 A) 1492-SP3D300 140M-F8E-C32 N/A A100P20-1
2094-BC01-M01-M FNQ-R-10 (10 A) 1492-SP2D060
2094-BC02-M02-M KTK-R-30 (30 A) 1492-SP3D400 140M-F8E-C45 FWJ-40A A100P40-1

Contactor Ratings

This table provides the recommended contactor ratings for IAM power modules installed without a LIM
module.

IAM Power Contactor


Module Cat. No.
2094-BC01-MP5-M 100-C23x10 (AC coil)
2094-BC01-M01-M 100-C23Zx10 (DC coil)

100-C37x10 (AC coil)


2094-BC02-M02-M 100-C37Zx10 (DC coil)

Input Transformer for Control Power


Attribute Value
Input volt-amperes 750VA
Input voltage 460V AC
Output voltage 120…240V AC

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 6200 and
Kinetix 6500 drive system.

Usage as % of Rated Power Output


Kinetix 6200 and Kinetix 6500 (1) (watts)
Drive Modules
20% 40% 60% 80% 100%

IAM (converter) module (2)


2094-BC01-MP5-M
18 21 25 29 34
2094-BC01-M01-M
2094-BC02-M02-M 36 44 54 64 75
(2)
IAM (inverter) module or AM module
2094-BC01-MP5-M or 2094-BMP5-M 46 54 61 69 77
2094-BC01-M01-M or 2094-BM01-M 57 73 90 108 126
2094-BC02-M02-M or 2094-BM02-M 53 72 93 116 142
Shunt module
2094-BSP2 68 121 174 227 280
(1) Power dissipation for the Bulletin 2094 control modules, catalog numbers 2094-SE02F-M00-Sx and 2094-EN02D-M01-Sx, is included in the IAM and AM power module
specifications.
(2) Internal shunt power is not included in the calculations and must be added based on utilization.

Power dissipation specifications are based on these calculations. For example:

2094-BC02-M02-M with 4.52 Adc (=20%) converter DC current and 10.3 Arms (=100%) inverter output
current.

Converter loss (36 W) + Inverter loss (142 W) = 178 W total power dissipation.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Kinetix 6200 and Kinetix 6500 Features and Indicators


These are the features and indicators for the Kinetix 6200 and Kinetix 6500 IAM and AM power modules
and control modules.

2094-BCxx-Mxx-M IAM Power Module Features and Indicators

Kinetix 6200 or Kinetix 6500


IAM Power Module, Top View
(2094-BC01-MP5-M module is shown)

Kinetix 6200 or Kinetix 6500


4 IAM Power Module, Front View
(2094-BC01-MP5-M module is shown)
CTRL 2
1 2

1
CTRL 1
Item Description
1 2 3 4

DC- W 7
1 2 3 4 5 6

DC+ V 5
U
1 Control power (CPD) connector 8
2 MBRK -
1 2 3 4 5 6

L3 MBRK + 2 DC bus/AC input power (IPD) connector


L2 COM
PWR 6
L1 DBRK - 3 Contactor Enable (CED) connector
DBRK +
1 2

CONT EN-
3 CONT EN+ 4 Motor cable shield clamp
5 Motor power (MP) connector
6 Motor/resistive brake (BC) connector 9
7 Node address switch
8 Power-applied indicator
9 Mounting screw

2094-BMxx-M AM Power Module Features and Indicators

Kinetix 6200 or Kinetix 6500


AM Power Module, Top View
(2094-BMP5-M module is shown)

Kinetix 6200 or Kinetix 6500


AM Power Module, Front View
(2094-BMP5-M module is shown)
1 2 3 4

1 W
4
V 2
U
MBRK -
1 2 3 4 5 6

MBRK +
COM
PWR 3
DBRK -
DBRK + Item Description
1 Motor cable shield clamp
2 Motor power (MP) connector
5
3 Motor/resistive brake (BC) connector
4 Power-applied indicator
5 Mounting screw

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Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives Chapter 5

Control Module Features and Indicators (SERCOS)

1 Item Description
2 3
1 Guide pins (2x)
Kinetix 6200 4
2 Captive screw
Control Module, Top View 5
(2094-SE02F-M00-S1 module is shown) SERCOS communication rate and
3 optical power switches
4 SERCOS transmit (Tx) connector
5 SERCOS receive (Rx) connector
2

Kinetix 6200 6
Control Module, Front View Item Description
(2094-SE02F-M00-S1 module is shown)
6 Four-character status display
7 8 9
7 PORT 1 status Indicator
8 Drive status indicator
10
11 9 Comm status indicator
6200
SAFE SPEED
10 DC bus status indicator
Safety lock status indicator
11 (2094-SE02F-M00-S1 modules only)
12
I/O, safety, and aux feedback (IOD)
12 connector
13
Power module mounting screw access
13 hole
14
14 Motor feedback (MF) connector

Kinetix 6200 15
Control Module, Bottom View Item Description
(2094-SE02F-M00-S1 module is shown)
15 Ethernet (PORT1) connector

For connector kit options, refer to Breakout Components and Connector Kits beginning on page 418.

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Chapter 5 Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives

Control Module Features and Indicators (EtherNet/IP network)

1
2 Item Description
Kinetix 6500 1 Guide pins (2x)
Control Module, Top View
(2094-EN02D-M01-S1 is shown) 2 Captive screw

2 Item Description

Kinetix 6500
3 Four-character status display
Control Module, Front View 3 4 PORT 1 status indicator
(2094-EN02D-M01-S1 is shown)
5 PORT 2 status indicator
4 5 6 6 Module status indicator
7 Network status indicator
7
8 DC bus status indicator
8
Safety lock status indicator
9
9 (2094-EN02D-M01-S1 modules only)
I/O, safety, and aux feedback (IOD)
10
10
connector
Power module mounting screw access
11 hole
11
12 Motor feedback (MF) connector
12

Item Description
Kinetix 6500 13 Ethernet (PORT1) connector
13
Control Module, Bottom View
(2094-EN02D-M01-S1 is shown) 14 Ethernet (PORT2) connector
14

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Chapter 6

Kinetix 6000 Multi-axis Servo Drives

The Kinetix 6000 multi-axis servo drives provide powerful


simplicity to handle even the most demanding applications
quickly, easily, and cost-effectively. By providing advanced
control capability along with innovative design and
installation features, the Kinetix 6000 drives significantly
improve system performance while saving time and money.
The compact size, simplified wiring, and easy-to-use
components make the Kinetix 6000 drives an ideal choice
for both OEMs and end-users. Target applications for the
Kinetix 6000 drives include packaging, material handling,
converting, and assembly.

The Kinetix 6000 multi-axis servo drives are part of the Kinetix Integrated Motion solution.

Topic Page
Kinetix 6000 Servo Drive Components 267
Kinetix 6000 Integrated Axis Modules 274
Kinetix 6000 Axis Modules 279
Kinetix 6000 General System Specifications 283
Kinetix 6000 Connector, Indicator, and Switch Locations 289

Kinetix 6000 Servo Drive Components


Kinetix 6000 servo drive systems consist of these required components:

• One integrated axis module (IAM or leader IAM), 2094-ACxx-Mxx-S (230V) or


2094-BCxx-Mxx-S (460V)
• Up to seven axis modules, 2094-AMxx-S (230V) or 2094-BMxx-S (460V)
• One power rail, 2094-PRS1, 2094-PRS2, 2094-PRS3, 2094-PRS4, 2094-PRS5, 2094-PRS6, 2094-PRS7, or
2094-PRS8
• One to eight MP-Series, TL-Series, LDC-Series, LDL-Series, or RDD-Series rotary servo motors or linear
motors/actuators. RDD-Series motors require the 2090-K6CK-KENDAT low-profile feedback module,
all others require the 2090-K6CK-D15M low-profile connector kit for flying-lead feedback cables.
• One to eight motor power and feedback cables
• Two to nine SERCOS fiber-optic cables

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

Kinetix 6000 systems may also include any of these optional components:

• One or more integrated axis modules used as follower IAM, 2094-ACxx-Mxx-S (230V) or
2094-BCxx-Mxx-S (460V) and associated axis modules, power rails, motors, and cables as required for
the application
• One shunt module, 2094-BSP2 with optional Bulletin 1394 external passive shunt module
• Slot-filler modules, 2094-PRF
• Bulletin 2094 Line Interface Module (LIM)
• Bulletin 2090 Resistive Brake Module (RBM)
• Bulletin 1336 external active shunt module (dynamic brake)

Kinetix 6000 IAM/AM Module Series Change

The peak current ratings of the Kinetix 6000 AM modules (series A and B) are configured at the factory as
150% of continuous current. You can program 460V (series B) AM modules and the equivalent IAM
(inverter) modules, for up to 250% of continuous inverter current.

Kinetix 6000 Series Change


Peak Current Rating
IAM Module (1) AM Module (1)
Cat. No. Cat. No. Series A (inverter) Series B (inverter)
2094-BC01-MP5-S 2094-BMP5-S 150% 250%
2094-BC01-M01-S 2094-BM01-S 150% 250%
2094-BC02-M02-S 2094-BM02-S 150% 250%
(1) Contact your Rockwell Automation sales representative for availability of 2094-BC04-M03-S, 2094-BM03-S,
2094-BC07-M05-S, and 2094-BM05-S series-B drive modules.

IMPORTANT Before your drive will deliver 250% peak performance, you must enable the peak enhancement feature by
configuring your drive by using DriveExplorer or RSLogix 5000 software.
Refer to the interactive Peak Enhancement Configuration Utility to recalculate torque and accel/decel limit
values, and paste them into the appropriate Axis Properties dialog box in RSLogix 5000 software. To
download the utility, go to http://ab.com/motion/software/peak.html.
For sizing your drive/motor combination by using series-B drives and the peak enhancement feature, use
Motion Analyzer software, version 4.6 or later.

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

Typical Configuration - Kinetix 6000 System (with LIM module)


Logix Controller Programming Network

Logix SERCOS interface Module

SERCOS interfaceTM

CP OK
RSLogix 5000
Logix Platform Software
(ControlLogix is shown)
Tx (rear)

Rx (front)
Kinetix 6000 Multi-axis Servo Drive System

AC Line Filter SERCOS Fiber-optic Ring


2090-XXLF-xxxx 2090-SCxxx-x
(required for CE)

Shunt Module
Three-Phase
115/230V Control Power (optional component)
Input Power
2094-BSP2

Integrated
Axis Module Slot-filler Module
MAIN VAC
2094-xCxx-Mxx-S (required to fill
any unused slots)
2094-PRF

Power Rail
2094-PRSx
Line Interface Module Axis Modules (5)
(optional component) 2094-xMxx-S
2094-xLxxS
I/O Connections

To Input Sensors Low Profile Connector Kits for


and Control String I/O, Motor Feedback, and Aux Feedback
Bulletin 2090 2090-K6CK-Dxxx Bulletin 2090
Motor Feedback Cables Motor Power Cables

MP-Series and TL-Series Rotary Motors


(MPL-Bxxxx motors shown) MP-Series Integrated Linear Stages
(MPAS-B9xxx ballscrew shown)

RDD-Series Direct Drive Motors (1)


(RDB-Bxxxx motor shown) LDC-Series and LDL-Series Linear Motors
(LDC-Cxxxxxxx linear motor shown)

MP-Series Heavy Duty Electric Cylinders MP-Series Electric Cylinders


(MPAI-Bxxxx electric cylinders shown) (MPAR-Bxxxx electric cylinder shown)

(1) RDD-Series direct-drive motors require the 2090-K6CK-KENDAT low-profile feedback module for Kinetix 6000 drive applications.

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

Typical Configuration - Kinetix 6000 System (without LIM module)

Three-phase Logix Controller Programming Network


Input Power Logix SERCOS interface Module

Logix Platform
Line (ControlLogix is shown)
Disconnect
Device
RSLogix 5000
Software
Input
Fusing Kinetix 6000 Multi-axis Servo Drive System
Single-phase
Control Power
Magnetic SERCOS Fiber-optic Ring
Contactor AC Line Filter 2090-SCxxx-x
2090-XXLF-xxxx
(required for CE)

Shunt Module
(optional component)
2094-BSP2

Integrated Slot-filler Module


Axis Module (required to fill
2094-xCxx-Mxx-S any unused slots)
2094-PRF

I/O Connections Power Rail


2094-PRSx
To Input Sensors
and Control String Axis Modules (5)
2094-xMxx-S

Low Profile Connector Kits for


Bulletin 2090 I/O, Motor Feedback, and Aux Feedback Bulletin 2090
Motor Feedback Cables 2090-K6CK-Dxxx Motor Power Cables

MP-Series and TL-Series Rotary Motors


(MPL-xxxx motors shown) MP-Series Integrated Linear Stages
(MPAS-B9xxx ballscrew shown)

RDD-Series Direct Drive Motors (1)


(RDB-Bxxxx motor shown) LDC-Series and LDL-Series Linear Motors
(LDC-Cxxxxxxx linear motor shown)

MP-Series Heavy Duty Electric Cylinders


MP-Series Electric Cylinders
(MPAI-Bxxxx electric cylinders shown)
(MPAR-Bxxxx electric cylinder shown)

(1) RDD-Series direct-drive motors require the 2090-K6CK-KENDAT low-profile feedback module for Kinetix 6000 drive applications.

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

In the Kinetix 6000 system configuration below, the leader IAM module is connected to the follower IAM
module via the DC common bus. When planning your panel layout, you must calculate the total bus
capacitance of your DC common bus system to make sure that the leader IAM module is sized sufficiently
to pre-charge the entire system. Refer to the Kinetix 6000 Servo Drive User Manual, publication
2094-UM001, when making this calculation.

IMPORTANT If total bus capacitance of your system exceeds the leader IAM module pre-charge rating, the IAM module
seven-segment status will display error code E90 (pre-charge timeout fault) if input power is applied.
To correct this condition, you must replace the leader IAM module with a larger module or decrease the
total bus capacitance by removing axis modules.

Typical Configuration - Kinetix 6000 System (DC common bus)


Logix Controller Programming Network

Logix SERCOS interface Module


AC Line Filter
Three-phase 2090-XXLF-xxxx SERCOS interface

Input Power (required for CE) Logix Platform


CP OK

RSLogix 5000
(ControlLogix is shown)
Software

Tx (rear)

Rx (front)
Kinetix 6000 Multi-axis Servo Drive

SERCOS Fiber-optic Ring


115/230V Control Power 2090-SCxxx-x
Shunt Module
(optional component)
2094-BSP2

Integrated
Axis Module Slot-filler Module
2094-xCxx-Mxx-S
(required to fill
Common Bus Leader
any unused slots)
2094-PRF

Power Rail
2094-PRSx
Line Interface Module
(optional component) DC Common Bus Axis Modules (5)
2094-xLxxS 2094-xMxx-S

SERCOS Fiber-optic Ring


2090-SCxxx-x

Integrated
Axis Module Slot-filler Module
2094-xCxx-Mxx-S (required to fill
Common Bus Follower any unused slots)
2094-PRF

Power Rail
2094-PRSx
Axis Modules (5)
2094-xMxx-S

Motors and other details common to both three-phase AC and DC common-bus configurations are
removed.

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

Peak Enhancement Specifications


Drives that support the Peak Enhanced mode have the capability of increasing the maximum inverter peak
current to achieve greater overload performance.

IMPORTANT The Peak Enhancement feature requires use of RSLogix 5000 software version 16 and drive firmware
revision 1.111 or later.

Kinetix 6000 Peak Overload Support


IAM/AM Module Module Safe-off Drive Series A Series B
Cat. No.
2094-BCxx-Mxx IAM
Non safe-off Standard Standard
2094-BMxx AM
2094-BCxx-Mxx-S IAM Standard or
Safe-off Standard
2094-BMxx-S AM Peak enhanced (1)

(1) Standard mode is enabled by default to preserve backward compatibility, but you can enable the Peak Enhanced mode to achieve increased peak
current performance. Refer to Kinetix 6000 IAM/AM Module Series Change on page 268 for information on enabling the Peak Enhanced mode.

Kinetix 6000 Peak Current Ratings


Peak Inverter Current Rating
IAM/AM Module (1) Peak Enhanced Converter
Cat. No. Standard Peak Enhanced Current Rating

2094-BC01-MP5-S 150% 250% 250%


2094-BC01-M01-S 150% 250% 250%
2094-BC02-M02-S 150% 250% 250%
2094-BMP5-S 150% 250% N/A
2094-BM01-S 150% 250% N/A
2094-BM02-S 150% 250% N/A
(1) Contact your Rockwell Automation sales representative for availability of 2094-BC04-M03-S, 2094-BM03-S, 2094-BC07-M05-S, and
2094-BM05-S series-B drive modules.

Load Duty-cycle Profile Example

I PK

I Cont

D = T PK x 100%
T
I Base

TPK
T

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

Peak Enhanced Mode Definition of Terms


Term Definition
Continuous current rating (ICont) The maximum value of current that can be output continuously.

Peak current rating (IPKmax) The maximum value of peak current that the drive can output. This
rating is valid only for short periods of time.
The ratio of time at peak to the Application Period and is defined
as:
Duty cycle (D)
D = T PK x 100%
T

Time at peak (TPK) The time at peak current (IPK) for a given loading profile.
The level of peak current for a given loading profile. IPK must be
Peak current (IPK)
less than or equal to the Peak Current Rating of the drive.
The level of current between the pulses of peak current for a
Base current (IBase) given loading profile. IBase must be less than or equal to the
continuous current rating (ICont) of the drive.
The loading profile is comprised of IPK, IBase, TPK, and D (or T)
Loading profile values and completely specify the operation of the drive in an
overload situation. These values are collectively defined as the
Loading Profile of the drive.
Application period (T) The sum of the times at IPK (TPK) and IBase.

Kinetix 6000 Peak Enhanced Inverter Mode (TPK < 2.0 s)

50%

45%

40%
Maximum Duty Cycle (D max )

35% (1)
Legend
30%
I PK = 150%
25%
I PK = 200%
20%

15% I PK = 250%
10%

5%

0%
0% 20% 40% 60% 80% 100%

% Base Current (I Base /ICont )

(1) Base current (IBase) and peak current (IPK are a percentage of the continuous drive current rating (ICont).

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

Kinetix 6000 Integrated Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the Bulletin
2094 (230V and 460V) integrated axis modules (IAM). Choose your IAM module based on the converter
and inverter power requirements of your application.

Integrated Axis Module (converter) Power Specifications


IAM Module (230V) Power Specifications
Attribute 2094-AC05-MP5-S 2094-AC05-M01-S 2094-AC09-M02-S 2094-AC16-M03-S 2094-AC32-M05-S
AC input voltage 195…264V rms three-phase (230V nom)
AC input frequency 47…63 Hz

Main AC input current (1)


Nom (rms) 10 A 19 A 36 A 71 A
Max inrush (0-pk) 19 A 37 A 73 A 138 A
DC input voltage
(common-bus follower) 275…375V DC
DC input current
(common-bus follower) 10 A 19 A 36 A 71 A
Control power AC input voltage 95…264V rms single-phase (230V nom)

Control power AC input current


Nom (@ 220/230V AC) rms 3A 3A
Nom (@ 110/115V AC) rms 6A 6A
Max inrush (0-pk) 20 A 83 A (2)
Nominal bus output voltage 325V DC
Line loss ride through 20 ms
Continuous output current 10 A 19 A 36 A 71 A
to bus (Adc)
Peak output current
20 A 38 A 72 A 142 A
to bus (Adc) (3)

Bus overvoltage 415V DC


Bus undervoltage 138V DC
Internal shunt
Continuous power N/A 50 W 200 W 200 W
Peak power N/A 8200 W 5700 W 5700 W
Internal shunt resistor N/A 20 Ω 28.75 Ω 28.75 Ω
Shunt on N/A 405V DC
Shunt off N/A 375V DC
Continuous power output to bus 3 kW 6 kW 11.3 kW 22.5 kW
Peak power output 6 kW 12 kW 22.6 kW 45.0 kW
Efficiency 95%
Converter inductance N/A 150 μH 75 μH
Converter capacitance 270 μF 540 μF 1320 μF 1980 μF
Short circuit current rating 200,000 A (rms) symmetrical

(1) All 2094-xCxx IAM modules are limited to 2 contactor cycles per minute (with up to 4 axis modules), or 1 contactor cycle per minute (with 5 to 8 axis modules).
(2) Maximum inrush duration is less than 1/2 line cycle.
(3) Peak output current duration equals 250 ms.

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IAM Module (460V) Power Specifications (series A and B)


Attribute 2094-BC01-MP5-S 2094-BC01-M01-S 2094-BC02-M02-S 2094-BC04-M03-S 2094-BC07-M05-S
AC input voltage 324…528V rms three-phase (360…480V nom)
AC input frequency 47…63 Hz
Main AC input current
Nom (rms) 10.0 A 24.0 A 44.0 A 71.0 A
Max inrush (0-pk) (1) 11.0 A 22.0 A 31.1 A 62.2 A
DC input voltage (common bus follower) 458…747V DC
DC input current
(common-bus follower) 9.0 A 22.6 A 41.5 A 67.7 A
Control power AC input voltage 95…264V rms single-phase (230V nom)
Control power AC input current
Nom (@ 220/230V AC) rms 3A
Nom (@ 110/115V AC) rms 6A
Max inrush (0-pk) 30 A (2)
Nominal bus output voltage 650V DC
Line loss ride through 20 ms
Continuous output current to bus (Adc) 9.0 A 22.6 A 41.5 A 67.7 A
Peak output current to bus (Adc)
Series A drives (3) 18.1 A (3) 45.2 A (3) 83.1 A (3) 135.4 A (3)
Series B drives (4) 22.6 A (4) 56.4 A (4)
Bus overvoltage 825V DC
Bus undervoltage 275V DC
Internal shunt
Continuous power 50 W 200 W
Peak power 5.6 kW 22.5 kW
Internal shunt resistor 115 Ω 28.75 Ω
Shunt on 805V DC
Shunt off 755V DC
Continuous power output to bus 6 kW 15 kW 27.6 kW 45 kW
Peak power output
Series A drives (3) 12 kW (3) 30 kW (3) 55.2 kW (3) 90 kW (3)
Series B drives (4) 15 kW (4) 37.5 kW (4)
Efficiency 97%
Converter inductance 500 μH 125 μH 75 μH
Converter capacitance 110 μF 220 μF 940 μF 1410 μF
Short circuit current rating 200,000 A (rms) symmetrical
(1) All 2094-xCxx IAM modules are limited to 2 contactor cycles per minute (with up to 4 axis modules), or 1 contactor cycle per minute (with 5 to 8 axis modules).
(2) Maximum inrush duration is less than 1/2 line cycle.
(3) Peak output current duration equals 250 ms.
(4) Converter peak output duration equals 400 ms with a duty cycle of 16%.

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Control Power Current Requirements


110/115V AC 220/230V AC 110/115V AC 220/230V AC
Modules on Input VA Modules on Input VA
Input Input Input Input
Power Rail VA Power Rail VA
A A A A
IAM only 0.75 0.35 150 IAM, 4 AM 3.75 1.70 450
IAM, 1 AM 1.50 0.70 200 IAM, 5 AM 4.50 2.0 550
IAM, 2 AM 2.25 1.0 275 IAM, 6 AM 5.25 2.40 650
IAM, 3 AM 3.0 1.35 350 IAM, 7 AM 6.0 3.0 750

Integrated Axis Module Dimensions


2094-AC05-MP5-S, 2094-AC05-M01-S, and 2094-AC09-M02-S Dimensions (230V)
2094-BC01-MP5-S, 2094-BC01-M01-S, and 2094-BC02-M02-S Dimensions (460V)

A Dimensions are in mm (in.)


B
125
20 (4.9)
(0.8) 8.9
(0.35)

F
2094-AC05-M01-S (230V) shown

Bulletin 2090 (flying lead)


Feedback Cable with
2090-K6CK-D15M
Low Profile Connector Kit

Power Rail
Important: Additional clearance below
the connector is necessary to provide
the recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the depth of the module.

IAM Module A B D E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-AC05-MP5-S
2094-AC05-M01-S 198 (7.8) 176 (7.0) 51 (2.0) 206 (8.2) 231 (9.1)
2094-AC09-M02-S
2094-BC01-MP5-S
2094-BC01-M01-S 272 (10.7) 249 (9.8) 0 (0) 256 (10.1) 281 (11.0)
2094-BC02-M02-S

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2094-AC16-M03-S and 2094-AC32-M05-S Dimensions (230V)


2094-BC04-M03-S and 2094-BC07-M05-S Dimensions (460V)

A Dimensions are in mm (in.)

B C

8.9
(0.35)

2094-BC04-M03-S (460V) shown F

Bulletin 2090 (flying lead)


Power Rail Feedback Cable with
2090-K6CK-D15M
Important: Additional clearance below Low Profile Connector Kit
the connector is necessary to provide
the recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the depth of the module.

IAM Module A B C E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-AC16-M03-S 125 (4.9)
198 (7.8) 176 (7.0) 302 (11.9) 420 (16.5)
2094-AC32-M05-S 196 (7.7)
2094-BC04-M03-S 256 (10.1) 374 (14.7)
272 (10.7) 249 (9.8) 196 (7.7)
2094-BC07-M05-S 318 (12.5) 436 (17.2)

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Integrated Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - x C xx - M xx - x
Safety Feature
S = Safe-off
Inverter Current Rating (peak of sine)
P5 = 5 A (230V input voltage) P5 = 4 A (460V input voltage)
01 = 9 A (230V input voltage) 01 = 9 A (460V input voltage)
02 = 15 A (230V input voltage) 02 = 15 A (460V input voltage)
03 = 24 A (230V input voltage) 03 = 30 A 460V input voltage)
05 = 49 A (230V input voltage) 05 = 49 A (460V input voltage)
Inverter (Axis Module)
Converter Power Rating
05 = 3 kW (230V input voltage) 01 = 6 kW (460V input voltage)
09 = 6 kW (230V input voltage) 02 = 15 kW (460V input voltage)
16 = 11 kW (230V input voltage) 04 = 28 kW (460V input voltage)
32 = 23 kW (230V input voltage) 07 = 45 kW (460V input voltage)
Converter
Input Voltage
A = 230V AC, 50/60 Hz
B = 460V AC, 50/60 Hz
Bulletin Number

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

Kinetix 6000 Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the Bulletin
2094 (230V and 460V) axis modules (AM). Choose your AM module based on the inverter power
requirements of your application.

Axis Module (inverter) Power Specifications

These specifications apply to the axis module specified in the column heading by catalog number and the
same axis module (inverter section) that resides within an IAM module.

AM Module (inverter) 230V Power Specifications


2094-AMP5-S 2094-AM01-S 2094-AM02-S 2094-AM03-S 2094-AM05-S
Attribute (2094-AC05-MP5-S) (2094-AC05-M01-S) (2094-AC09-M02-S) (2094-AC16-M03-S) (2094-AC32-M05-S)

Bandwidth (1)
Velocity loop 500 Hz
Current loop 1300 Hz
PWM frequency 8 kHz 4 kHz
Input voltage (nom) 325V DC
Continuous current (rms) 3.7 A 6.0 A 10.6 A 17.3 A 34.6 A
Continuous current (0-pk) 5.2 A 8.5 A 15.0 A 24.5 A 48.9 A

Peak current (rms) (2) 7.4 A 12.0 A 21.2 A 34.6 A 51.9 A


(2)
Peak current (0-pk) 10.5 A 17.0 A 30.0 A 48.9 A 73.4 A
Continuous power out (nom) 1.2 kW 1.9 kW 3.4 kW 5.5 kW 11.0 kW
Internal shunt
Continuous power N/A 50 W
Peak power N/A 1400 W
Internal shunt resistor N/A 115 Ω
Shunt on N/A 405V DC
Shunt off N/A 375V DC
Efficiency 98%
Capacitance 390 μF 660 μF 780 μF 1320 μF 2640 μF
Capacitive energy absorption 15 J 25 J 29 J 50 J 99 J
Short circuit current rating 200,000 A (rms) symmetrical
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Peak current duration equals 2.5 seconds.

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IMPORTANT The peak current ratings of the Kinetix 6000 AM modules (series A and B) are configured at the factory as
150% of continuous current. You can program 2094-BMP5-S, 2094-BM01-S, and 2094-BM02-S series-B
drives and their equivalent IAM (inverter) modules, up to 250% of continuous inverter current.

AM Module (inverter) 460V Power Specifications (series A and B)


2094-BMP5-S 2094-BM01-S 2094-BM02-S 2094-BM03-S 2094-BM05-S
Attribute (2094-BC01-MP5-S) (2094-BC01-M01-S) (2094-BC02-M02-S) (2094-BC04-M03-S) (2094-BC07-M05-S)

Bandwidth (1)
Velocity loop 500 Hz
Current loop 1300 Hz
PWM frequency 8 kHz 4 kHz
Nominal input voltage 650V DC
Continuous current (rms) 2.8 A 6.1 A 10.3 A 21.2 A 34.6 A
Continuous current (sine) 0-pk 4.0 A 8.6 A 14.6 A 30.0 A 48.9 A

4.2 A (2) 9.2 A (2) 15.5 A (2) 31.8 A (2) 51.9 A (2)
Peak current (rms)
7.0 A (3) 15.3 A (3) 25.8 A (3)

5.9 A (2) 12.9 A (2) 21.8 A (2) 45.0 A (2) 73.4 A (2)
Peak current (0-pk)
9.9 A (3) 21.6 A (3) 36.4 A (3)
Continuous power out (nom) 1.8 kW 3.9 kW 6.6 kW 13.5 kW 22.0 kW
Internal shunt
Continuous power 50 W 200 W
Peak power 5.6 kW 22.5 kW
Internal shunt resistor 115 Ω 28.75 Ω
Shunt on 805V DC
Shunt off 755V DC
Efficiency 98%
Capacitance 75 μF 150 μF 270 μF 840 μF 1175 μF
Capacitive energy absorption 10 J 19 J 35 J 108 J 152 J
Short circuit current rating 200,000 A (rms) symmetrical
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Applies to Series A drives.
(3) Applies to Series B drives when configured for Peak-enhanced mode. For more information on drive performance in the Peak-enhanced mode, refer to Peak Enhancement
Specifications on page 272.

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Axis Module Dimensions


2094-AMP5-S, 2094-AM01-S, and 2094-AM02-S Dimensions (230V)
2094-BMP5-S, 2094-BM01-S, and 2094-BM02-S Dimensions (460V)

A
B
Dimensions are in mm (in.) 70
20 (2.76)
(0.8) 8.9
(0.35)

F
2094-AM01 (230V) shown

Bulletin 2090 (flying lead)


Feedback Cable with
2090-K6CK-D15M
Low Profile Connector Kit

Power Rail
Important: Additional clearance below
the connector is necessary to provide
the recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the depth of the module.

AM Module A B D E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-AMP5-S
2094-AM01-S 198 (7.8) 176 (7.0) 51 (2.0) 206 (8.2) 231 (9.1)
2094-AM02-S
2094-BMP5-S
2094-BM01-S 272 (10.7) 249 (9.8) 0 (0) 256 (10.1) 281 (11.0)
2094-BM02-S

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2094-AM03-S and 2094-AM05-S Dimensions (230V)


2094-BM03-S and 2094-BM05-S Dimensions (460V)

A Dimensions are in mm (in.)

B C

8.9
(0.35)

2094-BM03-S (460V) shown


F

Power Rail Bulletin 2090 (flying lead)


Feedback Cable with
2090-K6CK-D15M
Important: Additional clearance below Low Profile Connector Kit
the connector is necessary to provide
the recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the depth of the module.

AM Module A B C E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2094-AM03-S
198 (7.8) 176 (7.0) 70 (2.8) 302 (11.9) 420 (16.5)
2094-AM05-S
2094-BM03-S 256 (10.1) 374 (14.7)
272 (10.7) 249 (9.8) 141 (5.5)
2094-BM05-S 318 (12.5) 436 (17.2)

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Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - x M xx - x
Safety Feature
S = Safe-off
Inverter Current Rating (peak of sine)
P5 = 5 A (230V input voltage) P5 = 4 A (460V input voltage)
01 = 9 A (230V input voltage) 01 = 9 A (460V input voltage)
02 = 15 A (230V input voltage) 02 = 15 A (460V input voltage)
03 = 24 A (230V input voltage) 03 = 30 A 460V input voltage)
05 = 49 A (230V input voltage) 05 = 49 A (460V input voltage)
Module Input Voltage
AM = 230V AC, 50/60 Hz
BM = 460V AC, 50/60 Hz
Bulletin Number

Kinetix 6000 General System Specifications


This section contains Kinetix 6000 drive environmental, weight, power dissipation, circuit breaker/fuse,
transformer, and contactor specifications.

Environmental Specifications
Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 ° C (32…122 ° F) -40…70 ° C (-40…158 ° F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
1000 m (3281 ft)
Altitude 3000 m (9843 ft) during transport
3000 m (9843 ft) with derating
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration (10 sweeps in each of 3 mutually perpendicular directions).
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

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Weight Specifications
Kinetix 6000 Weight, approx. Kinetix 6000 Weight, approx.
Cat. No. Cat. No.
Module kg (lb) Module kg (lb)
2094-AC05-MP5-S 2.23 (4.9) 2094-BC01-MP5-S 4.98 (11.0)
2094-AC05-M01-S 2.27 (5.0) 2094-BC01-M01-S 5.03 (11.1)
IAM IAM
(230V) 2094-AC09-M02-S 2.31 (5.1) (460V) 2094-BC02-M02-S 5.08 (11.2)
2094-AC16-M03-S 4.71 (10.4) 2094-BC04-M03-S 9.60 (21.1)
2094-AC32-M05-S 7.43 (16.4) 2094-BC07-M05-S 10.1 (22.3)
2094-AMP5-S 1.46 (3.2) 2094-BMP5-S 2.44 (5.4)
2094-AM01-S 1.50 (3.3) 2094-BM01-S 2.49 (5.5)
AM AM
2094-AM02-S 1.54 (3.4) 2094-BM02-S 2.54 (5.6)
(230V) (460V)
2094-AM03-S 3.13 (6.9) 2094-BM03-S 4.58 (10.1)
2094-AM05-S 3.18 (7.0) 2094-BM05-S 4.98 (11.0)
2094-PRS1 1.05 (2.3)
2094-PRS2 1.59 (3.5) Shunt module 2094-BSP2 3.10 (6.8)
2094-PRS3 2.14 (4.7) Slot-filler module 2094-PRF 0.45 (1.0)

Power rails 2094-PRS4 2.67 (5.9)


(Slim) 2094-PRS5 3.11 (6.8)
2094-PRS6 3.55 (7.8)
2094-PRS7 3.99 (8.8)
2094-PRS8 4.43 (9.7)

Maximum Feedback Cable Lengths

Although motor feedback cables are available in standard lengths up to 90 m (295.3 ft), the drive/motor/
feedback combination may limit the maximum feedback cable length. These tables assume the use of
recommended cables as shown in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute Absolute Incremental/TTL
High-resolution (5V) High-resolution (9V) Resolver
Motor Cat. No. (5V) Encoder
Encoder Encoder m (ft)
m (ft)
m (ft) m (ft)
MPL-A15xxx… 30 (98.4)
MPL-A2xxx-E/V
MPL-A3xxx…
30 (98.4)
MPL-A5xxx-S/M (1)
MPL-B15xxx… 90 (295.3)
MPL-B2xxx-E/V
MPL-B3xxx… 90 (295.3)
MPL-B5xxx-S/M
MPL-A/B15xxx… 30 (98.4)
MPL-A/B45xxx-H
MPL-Bxxxx-R 90 (295.3)
MPM-Axxxxx-S/M 30 (98.4)

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

Cable Lengths for Compatible Rotary Motors (continued)


Absolute Absolute Incremental/TTL
High-resolution (5V) High-resolution (9V) Resolver
Motor Cat. No. (5V) Encoder
Encoder Encoder m (ft)
m (ft)
m (ft) m (ft)
MPM-Bxxxxx-S/M 90 (295.3)
MPM-A/Bxxxxx-2 90 (295.3)
(1) 30 (98.4)
MPF-Axxxx-S/M
MPF-Bxxxx-S/M 90 (295.3)
MPS-Axxxx-S/M 30 (98.4)
MPS-Bxxxx-S/M 90 (295.3)
RDB-B215xx-7/3 30 (98.4)
RDB-B290xx-7/3 or 90 (295.3)
RDB-B410xx-7/3
TLY-Axxxx-H 30 (98.4)
(1) MPL-A5xxx and MPF-A5xxx motor encoders are rated for 9V, the remaining Bulletin MPL and MPF (230V) motor encoders are rated for 5V.

Cable Lengths for Compatible Linear Actuators


Absolute Absolute Absolute
Incremental/TTL
High-resolution (5V) High-resolution (9V) High-resolution (5V)
Actuator Cat. No. (5V) Encoder
Encoder Encoder 17-bit Encoder
m (ft)
m (ft) m (ft) m (ft)
MPMA-Axxxxx or 30 (98.4)
MPAS-Axxxxx-V (ballscrew)
MPMA-Axxxxx or 30 (98.4)
MPAS-Axxxxx-A (direct drive)
MPMA-Bxxxxx or 90 (295.3)
MPAS-Bxxxxx-V (ballscrew)
MPMA-Bxxxxx or 30 (98.4)
MPAS-Bxxxxx-A (direct drive)
MPAR-Axxxxx-V/M 30 (98.4)
MPAR-Bxxxxx-V/M 90 (295.3)
TLAR-Axxxxx-B 30 (98.4)
MPAI-AxxxxxM3 30 (98.4)
MPAI-BxxxxxM3 90 (295.3)

Cable Lengths for Compatible Linear Motors


Absolute High-resolution (5V) Encoder Incremental/TTL (5V) Encoder
Motor Cat. No. m (ft) m (ft)
LDC-Series or LDL-Series 30 (98.4) 30 (98.4)

Maximum Power Cable Length

Although motor power cables are available in standard lengths up to 90 m (295.3 ft) and the Kinetix 6000
power rail is available in sizes up to eight axes, to meet CE requirements and improve system performance
the combined motor power length for all axes on the same DC bus must not exceed 160 m (525 ft) for
230V systems and 240 m (787 ft) for 460V systems.

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Circuit Breaker/Fuse Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Use class CC, J, L, or R fuses, with current rating as indicated in the table below. The following fuse
examples and Allen-Bradley circuit breakers are recommended for use with 2094-xCxx-Mxx-S IAM
modules when the Line Interface Module (LIM) is not used.

IMPORTANT LIM Modules (catalog numbers 2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx) provide branch circuit
protection to the IAM module. Follow all applicable NEC and local codes.

V AC Input Power Control Input Power DC Common Bus Fuse


IAM Module Allen-Bradley Circuit Breaker
Cat. No. Bussmann Bussmann Allen-Bradley Bussmann Ferraz
Fuse Magnetic Fuse Circuit Breaker Fuse Shawmut Fuse
Disconnect Contactor
2094-AC05-MP5-S
KTK-R-20 (20 A) 1492-SP3D300 140M-F8E-C16 N/A A50P20-1
2094-AC05-M01-S 1492-SP2D060
2094-AC09-M02-S KTK-R-30 (30 A) 1492-SP3D400 140M-F8E-C20 FWH-35B A50P35-4
2094-AC16-M03-S LPJ-45SP (45 A) N/A 140U-H6C3-C50 FWH-60B A50P60-4
1492-SP2D200
2094-AC32-M05-S LPJ-80SP (80 A) N/A 140U-H6C3-C90 FWH-125B A50P125-4
FNQ-R-10 (10 A)
2094-BC01-MP5-S
KTK-R-20 (20 A) 1492-SP3D300 140M-F8E-C32 N/A A100P20-1
2094-BC01-M01-S
2094-BC02-M02-S KTK-R-30 (30 A) 1492-SP3D400 140M-F8E-C45 1492-SP2D060 FWJ-40A A100P40-1
2094-BC04-M03-S LPJ-45SP (45 A) 140U-H6C3-C50 FWJ-70A A100P70-1
N/A
2094-BC07-M05-S LPJ-80SP (80 A) 140U-H6C3-C90 FWJ-125A A100P125-1

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Contactor Ratings

The table below lists the recommended contactor ratings for integrated axis modules installed without a
line interface module.

IAM Module (230V) IAM Module (460V)


Contactor Contactor
Cat. No. Cat. No.
2094-AC05-MP5-S 100-C23x10 (AC coil) 2094-BC01-MP5-S 100-C23x10 (AC coil)
2094-AC05-M01-S 100-C23Zx10 (DC coil) 2094-BC01-M01-S 100-C23Zx10 (DC coil)

100-C37x10 (AC coil) 100-C37x10 (AC coil)


2094-AC09-M02-S 2094-BC02-M02-S
100-C37Zx10 (DC coil) 100-C37Zx10 (DC coil)
100-C72x10 (AC coil) 100-C60x10 (AC coil)
2094-AC16-M03-S 2094-BC04-M03-S
100-C72Zx10 (DC coil) 100-C60Zx10 (DC coil)
100-C85x10 (AC coil) 100-C72x10 (AC coil)
2094-AC32-M05-S 2094-BC07-M05-S
100-C85Zx10 (DC coil) 100-C72Zx10 (DC coil)

Input Transformer for Control Power


Attribute Value
Input volt-amperes 750VA
Input voltage 460V AC
Output voltage 120…240V AC

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 6000 drive system..

Usage as % of Rated Power Output


Kinetix 6000 Modules (watts)
20% 40% 60% 80% 100%
(1)
IAM (converter) module
2094-AC05-MP5-S
9 12 16 20 25
2094-AC05-M01-S
2094-AC09-M02-S 14 20 28 36 46
2094-AC16-M03-S 19 30 43 58 74
2094-AC32-M05-S 41 68 100 136 176
2094-BC01-MP5-S
18 21 25 29 34
2094-BC01-M01-S
2094-BC02-M02-S 36 44 54 64 75
2094-BC04-M03-S 50 67 87 110 135
2094-BC07-M05-S 71 101 137 179 226

IAM (inverter) module or AM module (1)


2094-AC05-MP5-S or 2094-AMP5-S 28 32 37 41 46
2094-AC05-M01-S or 2094-AM01-S 31 38 46 54 62
2094-AC09-M02-S or 2094-AM02-S 34 45 57 70 84
2094-AC16-M03-S or 2094-AM03-S 48 68 91 116 144
2094-AC32-M05-S or 2094-AM05-S 104 156 212 274 342
2094-BC01-MP5-S or 2094-BMP5-S 46 54 61 69 77
2094-BC01-M01-S or 2094-BM01-S 57 73 90 108 126
2094-BC02-M02-S or 2094-BM02-S 53 72 93 116 142
2094-BC04-M03-S or 2094-BM03-S 94 130 169 211 255
2094-BC07-M05-S or 2094-BM05-S 121 183 252 326 407
Shunt module
2094-BSP2 68 121 174 227 280
(1) Internal shunt power is not included in the calculations and must be added based on utilization.

Power dissipation specifications are based on these calculations. For example:

2094-BC02-M02-S with 4.52 Adc (=20%) converter DC current and 10.3 Arms (=100%) inverter output
current.

Converter loss (36 W) + Inverter loss (142 W) = 178 W total power dissipation.

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Kinetix 6000 Multi-axis Servo Drives Chapter 6

Kinetix 6000 Connector, Indicator, and Switch Locations


This section contains connector, indicator, and switch locations for the Kinetix 6000 IAM and AM modules.

2094-ACxx-Mxx-S and 2094-BCxx-Mxx-S IAM Connectors

Integrated Axis Module


(2094-AC05-M01-S top view is shown)
14
5
CTRL 2
Integrated Axis Module
1 2

4 CTRL 1 15
(2094-AC05-M01-S front view is shown)
1 2 3 4

DC-
1 2 3

W
DC+
V
6
16
3 L3
U
17
4 5 6

1 2 3 4 5 6 7 8 9

MBRK -
L2
1 2 3 4 5 6

L1
MBRK +
COM
18
PWR 7
CONT EN- DBRK -
1 2

2 CONT EN+ DBRK +

19
1 RX TX BAUD
DPI RATE

8 13 20

9 12
10
11

Item Description Item Description


1 Safe-off (SO) connector 11 SERCOS receive (Rx) connector
2 Contactor enable (CED) connector 12 Mounting screw
3 DC bus/AC input power (IPD) connector 13 I/O (IOD) connector
4 Control power (CPD) connector 14 SERCOS node address switch
5 Motor cable shield clamp 15 Seven-segment fault status indicator
6 Motor power (MP) connector 16 Drive status indicator
7 Motor/resistive brake (BC) connector 17 COMM status indicator
SERCOS communication rate and
8 18 Bus status indicator
optical power switches
9 SERCOS transmit (Tx) connector 19 Motor feedback (MF) connector
10 DPI connector 20 Auxiliary feedback (AF) connector

For connector kit options, refer to Breakout Components and Connector Kits beginning on page 418.

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Chapter 6 Kinetix 6000 Multi-axis Servo Drives

2094-AMxx-S and 2094-BMxx-S AM Connectors

Axis Module Axis Module


(2094-AM01-S top view is shown) (2094-AM01-S front view is shown)

10
2
1 2 3 4

W
V
3
U 11
12
1 2 3 4 5 6 7 8 9

MBRK -
1 2 3 4 5 6

MBRK +
COM
4 13
1 PWR
DBRK -
DBRK +

14
RX TX
BAUD
RATE

5 9 15

6 8
7

Item Description Item Description Item Description


1 Safe-off (SO) connector 6 SERCOS transmit (Tx) connector 11 Drive status indicator
2 Motor cable shield clamp 7 SERCOS receive (Rx) connector 12 COMM status indicator
3 Motor power (MP) connector 8 Mounting screw 13 Bus status indicator
4 Motor/resistive brake (BC) connector 9 I/O (IOD) connector 14 Motor feedback (MF) connector
SERCOS communication rate and
5 10 Seven-segment fault status indicator 15 Auxiliary feedback (AF) connector
optical power switches

For connector kit options, refer to Breakout Components and Connector Kits beginning on page 418.

290 Publication GMC-SG001O-EN-P — March 2010


Chapter 7

Kinetix 2000 Multi-axis Servo Drives

Extend the benefits of Kinetix Integrated Motion to


low-power motion control applications with the Kinetix 2000
servo drive. This multi-axis servo drive provides simplicity at
its best, letting you save time and money from initial wiring
and programming to operation and diagnostics. With a
continuous output current (rms) from 1.0…9.5 amps, the
Kinetix 2000 offers the same compact design, exceptional
performance, and cost saving features as the Kinetix 6000
servo drives. The commonality among the Kinetix drives will
let you to learn once and reuse your product knowledge.
Paired with the CompactLogix 1768-L4x controller, the
Kinetix 2000 is ideal for small and mid-sized applications
looking to improve productivity, quality, and time to market
while reducing the total cost of ownership.

The Kinetix 2000 multi-axis servo drives are part of the Kinetix Integrated Motion solution.

Topic Page
Kinetix 2000 Servo Drive Components 292
Kinetix 2000 Integrated Axis Modules 296
Kinetix 2000 Axis Modules 298
Kinetix 2000 Power Rail 300
Kinetix 2000 Shunt Module 303
Kinetix 2000 Slot-filler Module 304
Kinetix 2000 General System Specifications 305
Kinetix 2000 Connector, Indicator, and Switch Locations 309

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Kinetix 2000 Servo Drive Components


Kinetix 2000 servo drive systems consist of these required components:

• One integrated axis module (IAM or leader IAM), 2093-AC05-MPx


• Up to seven axis modules, 2093-AMxx
• One power rail, 2093-PRS1, 2093-PRS2, 2093-PRS3, 2093-PRS4, 2093-PRS5, 2093-PRS7, or 2093-PRS8S
• One to eight rotary/linear motors or linear actuators (MP-Series, TL-Series, LDC-Series, or LDL-Series)
• One to eight motor power and feedback cables
• Two to nine SERCOS fiber-optic cables

Kinetix 2000 systems may also include any of these optional components:

• One or more integrated axis modules used as a follower IAM (2093-AC05-MPx) and associated
axis modules, power rails, motors, and cables as required for the application
• One shunt module, 2093-ASP06
• Slot-filler modules, 2093-PRF
• Bulletin 2094 Line Interface Module (LIM), 2094-ALxxS, 2094-XL75S-C2, or 2094-AL09

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Typical Configuration - Kinetix 2000 System (with LIM module)

Logix Controller Programming Network

Logix SERCOS interface Module

SERCOS interfaceTM

RSLogix 5000
CP OK
Logix Platform
Software
(ControlLogix is shown)

Tx (rear)
Kinetix 2000 Multi-axis Servo Drive System
Rx (front)

SERCOS Fiber-optic Ring 2090-SCxxx-x


Input Integrated Axis Module
Fusing
2093-AC05-MPx
AC Line Filter
2090-XXLF-TCxxx Axis Modules (4)
(required for CE) 2093-AMxx
Three-phase
Input Power Shunt Module
230V Control Power (optional component)
2093-ASP06
Line Interface Module
(optional component)
2094-ALxxS
MAIN VAC Slot-filler Module
(required to fill
any unused slots)
2093-PRF
Power Rail
2093-PRSx

I/O Connections

To Input Sensors Low Profile Connector Kit


and Control String for Motor Feedback and I/O
2090-K2CK-D15M or
Bulletin 2090 2090-K2CK-COMBO
Bulletin 2090
Motor Power Cables Motor Feedback Cables

MP-Series and TL-Series Rotary Motors


(MPL-Axxxx rotary motor shown)
Kinetix 2000 IAM or AM
Module (side view)

MP-Series Integrated Linear Stages


(MPAS-A9xxx ballscrew shown)
2090-K2CK-D15M
Low-profile Connector Kit
(optional component)
2090-K2KSCLAMP-4
Cable Clamp Bracket Kit
LDC-Series Linear Motors (optional component)
(LDC-Cxxxxxxx linear motor shown)

LDL-Series Linear Motors


MP-Series Electric Cylinders
(LDL-xxxxxxx linear motor shown) (MPAR-Axxxx electric cylinder shown)

MP-Series Heavy Duty Electric Cylinders


(MPAI-Axxxx electric cylinders shown) TL-Series Electric Cylinders
(TLAR-Axxxx electric cylinder shown)

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Typical Configuration - Kinetix 2000 System (without LIM module)

Logix Controller Programming Network

Logix SERCOS interface Module

SERCOS interfaceTM

RSLogix 5000
CP OK

Logix Platform
Software
(ControlLogix is shown)
Three-phase
Input Power Tx (rear)

Rx (front)
Kinetix 2000 Multi-axis Servo Drive System

SERCOS Fiber-optic Ring 2090-SCxxx-x


Line
Disconnect
Device
Axis Modules (4)
2093-AMxx
Input
Fusing Integrated Axis Module Shunt Module
2093-AC05-MPx (optional component)
2093-ASP06

Magnetic 230V Control Power Slot-filler Module


Contactor (required to fill
any unused slots)
2093-PRF
AC Line Filter
2090-XXLF-TCxxx
(required for CE) Power Rail
2093-PRSx

I/O Connections

To Input Sensors Low Profile Connector Kit


and Control String for Motor Feedback and I/O
2090-K2CK-D15M or
2090-K2CK-COMBO
Bulletin 2090 Bulletin 2090
Motor Power Cables Motor Feedback Cables

MP-Series and TL-Series Rotary Motors


(MPL-Axxxx rotary motor shown)
Kinetix 2000 IAM or AM
Modules (side view)

MP-Series Integrated Linear Stages


(MPAS-A9xxx ballscrew shown)

2090-K2CK-D15M
Low-profile Connector Kit
(optional component)
2090-K2KSCLAMP-4
LDC-Series Linear Motors Cable Clamp Bracket Kit
(LDC-Cxxxxxxx linear motor shown) (optional component)

LDL-Series Linear Motors MP-Series Electric Cylinders


(LDL-xxxxxxx linear motor shown) (MPAR-Axxxx electric cylinder shown)

MP-Series Heavy Duty Electric Cylinders


(MPAI-Axxxx electric cylinders shown) TL-Series Electric Cylinders
(TLAR-Axxxx electric cylinder shown)

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

In the Kinetix 2000 drive configuration below, the leader IAM is connected to the follower IAM via the
DC common bus. When planning your panel layout, you must calculate the total bus capacitance of your
DC common bus system to make sure that the leader IAM is sized sufficiently to pre-charge the entire
system. Refer to the Kinetix 2000 Servo Drive User Manual, publication 2093-UM001, when making this
calculation.

IMPORTANT If total bus capacitance of your system exceeds the leader IAM pre-charge rating, the IAM seven-segment
status indicator will display error code E90 (pre-charge timeout fault) if input power is applied.
To correct this condition, you must remove axis modules from the power rail to decrease the total bus
capacitance.

Typical Configuration - Kinetix 2000 System (DC Common Bus)

Logix Controller Programming Network

Logix SERCOS interface Module

SERCOS interfaceTM

CP OK
Logix Platform RSLogix 5000
(ControlLogix is shown) Software

Tx (rear)
Kinetix 2000 Multi-axis Servo Drive System
Rx (front)

SERCOS Fiber-optic Ring 2090-SCxxx-x

Integrated Axis Module


Input 2093-AC05-MPx
Fusing
AC Line Filter Axis Modules (4)
2090-XXLF-TCxxx 2093-AMxx
(required for CE)
Three-phase Shunt Module
Input Power (optional component)
230V Control Power 2093-ASP06

Line Interface Module Slot-filler Module


(optional component)
(required to fill
2094-ALxxS
MAIN VAC
any unused slots)
2093-PRF

Power Rail
DC Common Bus
2093-PRSx

SERCOS Fiber-optic Ring 2090-SCxxx-x


Shunt Module
(optional component)
2093-ASP06

Slot-filler Module
(required to fill
any unused slots)
2093-PRF

Power Rail
2093-PRSx

Integrated Axis Module Axis Modules (4)


2093-AC05-MPx 2093-AMxx

Motors and other details common to both three-phase AC and DC common-bus configurations are
removed.

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Kinetix 2000 Integrated Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the
2093-AC05-MP1, 2093-AC05-MP2, and 2093-AC05-MP5 integrated axis modules (IAM). The converter
section of these modules is identical. Choose your IAM module based on the inverter requirements of your
application.

Integrated Axis Module (converter) Power Specifications


IAM (three-phase and single-phase) Power Specifications
Value
Attribute 2093-AC05-MPx 2093-AC05-MPx
Three-phase Input (230V nom) Single-phase Input (230V nom)
AC input voltage 170…264V rms
AC input frequency 47…63 Hz

Main AC input current (1)


Nom (rms) 11.66 A 10.95 A
Max inrush (0-pk) 34.0 A 34.0 A
DC input voltage (common bus follower) 240…375V DC
DC input current (common bus follower) 9.76 A 6.42 A
Control power AC input voltage 170…264V rms single-phase (230V nom)
Control power AC input current
Nom (@ 230V AC) rms 1.25 A
Max inrush (0-pk) 93.0 A (2)
Nominal bus output voltage 325V DC
Line loss ride through 20 ms
Continuous output current to bus (Adc) 9.67 A 6.42 A

Peak output current to bus (Adc) (3) 19.34 A 12.84 A

Bus overvoltage 415V DC


Bus undervoltage 135.5V DC
Internal shunt
Continuous power 15 W
Peak power 3000 W
Internal shunt resistor 50 Ω
Shunt on 405V
Shunt off 375V
Continuous power output to bus 3.0 kW 2.0 kW
Peak power output 6.0 kW 4.0 kW
Efficiency 95%
Converter inductance N/A
Converter capacitance 540 μF
Converter leakage current (max) 2.0 mA
(1) All 2093-AC05 integrated axis modules are limited to 2 contactor cycles per minute (with up to 4 axis modules), or 1 contactor cycle per minute (with 5…8 axis modules).
(2) Maximum inrush duration is less than 1/2 line cycle.
(3) Peak output current duration equals 250 ms.

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Control Power Current Requirements


220/230V AC Input Input VA
Modules on Power Rail A VA
IAM only 0.15 50
IAM, 1 AM 0.30 99
IAM, 2 AM 0.45 148
IAM, 3 AM 0.60 197
IAM, 4 AM 0.75 247
IAM, 5 AM 0.90 296
IAM, 6 AM 1.05 345
IAM, 7 AM 1.20 395
IAM, 7 AM, 1 Shunt module 1.25 410

Integrated Axis Module Dimensions


2093-AC05-MP1, 2093-AC05-MP2, and 2093-AC05-MP5 Dimensions

192 Dimensions are in mm (in.)


(7.5)
173 90
(6.8) (3.5)

167.5
(6.6)

Power 225
Rail (8.8)

2090-K2KSCLAMP-4 2090-XXxFxx-Sxx or
2090-CFBMxDF-xxAxxx (flying lead)
Cable Clamp Bracket Kit
Feedback Cable with
for Motor Power Cable
2090-K2CK-D15M 77
Low-profile Connector Kit (3.0)
Refer to Kinetix 2000
Cable Clamp Bracket Kit Feedback and I/O cable connector kit
on page 445 for more (2090-K2CK-COMBO) is also available.
information. 137 Refer to Low-profile Connector Kit Examples Important: Additional clearance below
(5.4) on page 418 for more information. the connectors is necessary to provide the
recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the height and depth of
the module.

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Integrated Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2093 - A C 05 - M xx
Inverter Current Rating (peak of sine)
P1 = 1.41 A
P2 = 2.83 A
P5 = 4.24 A
Inverter (Axis Module)
Converter Power Rating
05 = 3 kW (230V three-phase input voltage)
= 2 kW (230V single-phase input voltage)
Converter
Input Voltage
A = 230V AC, 50/60 Hz
Bulletin Number

Kinetix 2000 Axis Modules


This section contains power specifications, mounting dimensions, and catalog numbers for the 2093-AMxx
axis modules (AM). Choose your AM based on the inverter power requirements of your application.

Axis Module (inverter) Power Specifications

These specifications apply to the axis module specified in the column heading by catalog number and the
same axis module (inverter section) that resides within an integrated axis module.
Value
Attribute 2093-AMP1 2093-AMP2 2093-AMP5 2093-AM01 2093-AM02
(2093-AC05-MP1) (2093-AC05-MP2) (2093-AC05-MP5)

Bandwidth (1)
Velocity Loop 500 Hz
Current Loop 1300 Hz
PWM frequency 8 kHz
Nominal input voltage 325V DC
Continuous current (rms) 1.0 A 2.0 A 3.0 A 6.0 A 9.5 A
Continuous current (0-pk) 1.41 A 2.83 A 4.24 A 8.48 A 13.4 A
Peak current (rms) 3.0 A 6.0 A 9.0 A 18.0 A 28.5 A
Peak current (0-pk) 4.20 A 8.48 A 12.7 A 25.5 A 40.3 A
Peak output current time (max) 3 s from 0% drive utilization (0% soak)
Continuous power out (nom) 0.3 kW 0.6 kW 0.9 kW 1.9 kW 3.0 kW
Efficiency 98%
Capacitance 200 μF 540 μF
Capacitive energy absorption 7.5 J 20 J
Inverter PCB leakage current 1 mA
(1) Bandwidth values vary based on tuning parameters and mechanical components.

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Axis Module Dimensions


Dimensions 2093-AMP1, 2093-AMP2, 2093-AMP5, 2093-AM01, and 2093-AM02

192 Dimensions are in mm (in.)


(7.5) 80 40
173
(3.1) (1.6)
(6.8)

2090-K2KSCLAMP-4 167.5
Cable Clamp Bracket Kit (6.6)
for Motor Power Cable

Power Refer to Kinetix 2000


Cable Clamp Bracket Kit 225
Rail (8.8)
on page 445 for more
information.
2090-XXNFxx-Sxx or
2090-CFBM6DF-CBAAxx (flying lead) 2093-AM01, 2093-AMP1,
Feedback Cable with 2093-AM02 2093-AMP2,
2090-K2CK-D15M 77
2093-AMP5
Low-profile Connector Kit (3.0)

Feedback and I/O cable connector kit


(2090-K2CK-COMBO) is also available.
137 Refer to Low-profile Connector Kit Examples Important: Additional clearance below
(5.4) on page 418 for more information. the connectors is necessary to provide the
recommended cable bend radius.

Modules are shown mounted to the power rail and the dimensions reflect that in the depth of the module.

Axis Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2093 - AM xx
Inverter Current Rating (peak of sine)
P1 = 1.41 A
P2 = 2.83 A
P5 = 4.24 A
01 = 8.48 A
02 = 13.4 A
Module Input Voltage
AM = 230V AC, 50/60 Hz
Bulletin Number

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Kinetix 2000 Power Rail


This section contains selection information, mounting dimensions, and catalog numbers for the 2093-PRSx
power rails.

Kinetix 2000 IAM, AM, and Shunt Module Slot Requirements


Converter Inverter Converter Inverter
IAM Cat. No. AM Cat. No.
Slot Used Slots Used Slot Used Slots Used
2093-AC05-MP1 1 2093-AMP1 1
2093-AC05-MP2 1 1 2093-AMP2 1
2093-AC05-MP5 1 2093-AMP5 0 1
2093-AM01 2
2093-AM02 2

Shunt Module Converter Inverter


Cat. No. Slot Used Slots Used
2093-ASP06 0 1

2093-AM01 and 2093-AM02 axis modules are double-wide modules and require two slots on the power
rail.

The far-left slot on each power rail is the converter slot and used only by the IAM. All other slots are
inverter slots and are used by the IAM, AM, or shunt module (refer to the figure below). The power rail
catalog number indicates the maximum number axes that each power rail will hold.

Power Rail Slots

Power Rail
2093-PRS1

Converter Slot Inverter Slot


IAM Module IAM Module

Power Rail
2093-PRS8S

Converter Slot Inverter Slot (9)


IAM Module Shunt Module, Slot-filler
Module, or
Double-wide AM Module
Inverter Slots (1…8)
IAM Module,
Single-wide AM,
Double-wide AM,
Shunt Module, or
Slot-filler Module

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

For example, the 2093-PRS1 power rail contains one inverter slot. This limits the use of this power rail to
systems requiring only one inverter slot. Similarly, the 2093-PRS2 power rail contains two inverter slots.
This limits the use of this power rail to systems requiring up to two inverter slots. When selecting a power
rail, determine the number of inverter slots required by all rail-mounted modules and choose a power rail
with that minimum number of inverter slots.

IMPORTANT If you select a power rail with slots exceeding the minimum required for your system, you must install a
2093-PRF slot-filler module in each unused slot.

The 2093-PRS8S power rail is unique in that it accommodates eight axes, but has nine inverter slots. The
far-right (ninth) inverter slot is reserved for a shunt module, but could also be occupied by a slot-filler
module or double-wide axis module. These power rail configurations are supported.

2093-PRS8S Configurations
8-axis 7-axis 6-axis 5-axis
IAM IAM IAM IAM IAM IAM IAM IAM IAM
AM AM AM AM AM AM AM AM AM
AM AM (double-wide) (double-wide) (double-wide) (double-wide) (double-wide) (double-wide) (double-wide)

AM AM AM AM AM AM AM AM AM
AM AM AM AM (double-wide) (double-wide) (double-wide) (double-wide) (double-wide)

AM AM AM AM AM AM AM AM AM
AM AM AM AM AM AM (double-wide) (double-wide) (double-wide)

AM AM AM AM AM AM AM AM
AM
Slot-filler Slot-filler Slot-filler (double-wide) Slot-filler
Shunt module Shunt module Shunt module Shunt module
module module module module

IMPORTANT The maximum number of axes supported by the 2093-PRS8S power rail is eight axes. Do not install an axis
module (AM) in the far-right (ninth) inverter slot.

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Power Rail Dimensions


2093-PRS1, 2093-PRS2, 2093-PRS3, 2093-PRS4, 2093-PRS5, 2093-PRS7, and 2093-PRS8S Dimensions

A 32.6
45 (1.3)
15.1 B
(1.8)
(0.59) C M4 Screw

76
(3.0)
167.5
(6.6)

M4 Screw
Dimensions are in mm (in.)

Power Rail Dimension A Dimension B Dimension C


Description
Cat. No. mm (in.) mm (in.) mm (in.)
2093-PRS1 1 axis power rail 90 (3.54) N/A N/A
2093-PRS2 2 axis power rail 130 (5.12) 40 (1.57) N/A
2093-PRS3 3 axis power rail 170 (6.69) 80 (3.15) N/A
2093-PRS4 4 axis power rail 210 (8.26) 120 (4.72) N/A
2093-PRS5 5 axis power rail 250 (9.84) 160 (6.30) N/A
2093-PRS7 7 axis power rail 330 (12.99) 240 (9.45) 120 (4.72)
2093-PRS8S 8 axis power rail 410 (16.14) 320 (12.60) 160 (6.30)

Power Rail Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your power
rail. For questions regarding product availability, contact your Allen-Bradley distributor.

2093 - PRS x
Module Capacity
1 = IAM and no additional modules
2 = IAM and 1 additional module
3 = IAM and up to 2 additional modules
4 = IAM and up to 3 additional modules
5 = IAM and up to 4 additional modules
7 = IAM and up to 6 additional modules
8S = IAM and up to 8 additional modules
Power Rail
PRS = Power Rail (slim), available in 1, 2, 3, 4, 5, 7, and 8 axis capacity
Bulletin Number

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Kinetix 2000 Shunt Module


This section contains specifications, mounting dimensions, and catalog numbers for the 2093-ASP06
Shunt Module.

Shunt Module Power Specifications


Specifications
Shunt Module Drive Peak Peak Continuous
Drive Cat. No. Fuse Replacement
Cat. No. Voltage Resistance Power Current Power Capacitance
V AC Ω kW A W μF
2093-AC05-MP1
2093-AC05-MP2 2093-ASP06 230 15.0 10.9 27.0 50 164 N/A (no internal fuse)
2093-AC05-MP5

For specifications and dimensions of external shunt resistors compatible with the Kinetix 2000 drive, refer to External
Shunt Modules beginning on page 471.

Shunt Module Dimensions


183 Dimensions are in mm (in.)
(7.2) 40
173 (1.6)
(6.8)
2093-ASP06
Shunt Module

167.5
(6.6)

Power
Rail

Modules are shown mounted to the power rail and the dimensions reflect that.

Shunt Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2093 - ASP06
Input Voltage/kW Rating
ASP06 = 230V input voltage, 50 W
Bulletin Number

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Kinetix 2000 Slot-filler Module


This section contains dimensions and catalog numbers for the 2093-PRF slot-filler module.

IMPORTANT The Kinetix 2000 slot-filler module (catalog number 2093-PRF) is compatible with all Kinetix 2000 systems.
Power rail slots not occupied by an IAM, AM, or shunt module, must have a slot-filler module installed.

Slot-filler Module Dimensions


Dimensions are in mm (in.)

53 40
(2.1) (1.6)

2093-PRF
Slot-filler Module

167.5
(6.6)

Power
Rail

Slot-filler Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2093 - PRF
Power Rail Filler
Bulletin Number

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Kinetix 2000 General System Specifications


This section contains Kinetix 2000 environmental, weight, power dissipation, circuit breaker/fuse,
transformer, and contactor specifications.

Environmental Specifications
Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 ° C (32…122 ° F) -40…85 ° C (-40…185 ° F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
1000 m (3281 ft)
Altitude 3000 m (9843 ft) during transport
3000 m (9843 ft) with derating
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration (10 sweeps in each of 3 mutually perpendicular directions)
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Weight Specifications
Kinetix 2000 Weight, approx. Kinetix 2000 Weight, approx.
Cat. No. Cat. No.
Module kg (lb) Module kg (lb)
2093-AC05-MP1 2093-PRS1 0.27 (0.6)
IAM 2093-AC05-MP2 1.32 (2.9) 2093-PRS2 0.38 (0.8)
2093-AC05-MP5 2093-PRS3 0.51 (1.1)
Power Rails
2093-AMP1 2093-PRS4 0.64 (1.4)
(Slim)
2093-AMP2 0.67 (1.5) 2093-PRS5 0.77 (1.7)
AM 2093-AMP5 2093-PRS7 1.03 (2.3)
2093-AM01 2093-PRS8S 1.28 (2.8)
0.95 (2.1)
2093-AM02
Shunt module 2093-ASP06 0.59 (1.3) Slot-filler module 2093-PRF 0.15 (0.3)

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Maximum Feedback Cable Length

Although motor feedback cables are available in standard lengths up to 90 m (295.3 ft), the Kinetix 2000
drive maximum feedback cable length is 30 m (98.4 ft). These tables assume the use of recommended
cables as shown in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute High-resolution Incremental/TTL Absolute High-resolution
Motor Cat. No. (5V) Encoder (5V) Encoder (5V) 17-bit Encoder
m (ft) m (ft) m (ft)
MPL-A3xxx… 30 (98.4)
MPL-A5xxx-S/M (1)
MPL-A15xxx… 30 (98.4)
MPL-A2xxx-E/V
MPL-A15xxx… 30 (98.4)
MPL-A45xxx-H
MPM-Axxxxx-S/M 30 (98.4)
MPF-Axxxx-S/M (1) 30 (98.4)
MPS-Axxxx-S/M 30 (98.4)
TLY-Axxxx-B 30 (98.4)
TLY-Axxxx-H 30 (98.4)
(1) MPL-A5xxx and MPF-A5xxx motor encoders are rated for 9V, the remaining Bulletin MPL and MPF (230V) motor encoders are rated for 5V.

Cable Lengths for Compatible Linear Actuators


Absolute High-resolution Incremental/TTL Absolute High-resolution
Actuator Cat. No. (5V) Encoder (5V) Encoder (5V) 17-bit Encoder
m (ft) m (ft) m (ft)
MPMA-Axxxxx or 30 (98.4)
MPAS-Axxxxx-V (ballscrew)
MPMA-Axxxxx or 30 (98.4)
MPAS-Axxxxx-A (direct drive)
MPAR-Axxxxx-V/M 30 (98.4)
TLAR-Axxxxx-B 30 (98.4)
MPAI-AxxxxxM3 30 (98.4)

Cable Lengths for Compatible Linear Motors


Absolute High-resolution Incremental/TTL
Motor Cat. No. (5V) Encoder (5V) Encoder
m (ft) m (ft)
LDC-Series or LDL-Series 30 (98.4) 30 (98.4)

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Maximum Power Cable Length

Although motor power cables are available in standard lengths up to 90 m (295.3 ft) and the Kinetix 2000
power rail is available in sizes up to eight axes, to meet CE requirements and improve system performance
the combined motor power length for all axes on the same DC bus must not exceed 160 m (525 ft).

IMPORTANT Operating the Kinetix 2000 drive at maximum temperature with maximum cable length may necessitate
derating of the drive.

Circuit Breaker/Fuse Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Use class CC, J, L, or R fuses, with current rating as indicated in the table below. The following fuse
examples and Allen-Bradley circuit breakers are recommended for use with the 2093-xCxx-Mxx IAM
modules when the Line Interface Module (LIM) is not used.

IMPORTANT 2094-ALxxS and 2094-XL75S-C2 LIM modules provide branch circuit protection to the IAM module. Follow
all applicable NEC and local codes.

Fuse Specifications
V AC Input Power Control Input Power DC Common Bus
Drive Cat. No. Input Bussmann Bussmann Allen-Bradley Ferraz Shawmut
Allen-Bradley Circuit Breaker
Voltage Fuse Fuse Circuit Breaker Fuse
2093-AC05-MP1
170…264 AC KTK-R-20 (20 A) 1492-SP3D300
2093-AC05-MP2 140M-F8E-C16 A50P20-1
three-phase FNQ-R-10 (10 A)
2093-AC05-MP5 Class CC
or 1492-CB2H060
2093-AC05-MP1 LPJ-10SP (10 A)
170…264 AC KTK-R-20 (20 A) 1492-SP2D300 Class J
2093-AC05-MP2 N/A A50P20-1
single-phase
2093-AC05-MP5

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 2000 drive system.
Usage as % of Rated Power Output
Kinetix 2000 Modules (watts)
20% 40% 60% 80% 100%

Integrated Axis Module (IAM Converter) (1)


2093-AC05-MP1
2093-AC05-MP2 Three-phase input 7.0 10.5 14.0 17.4 20.9
2093-AC05-MP5
2093-AC05-MP1
2093-AC05-MP2 Single-phase input 5.8 8.0 10.3 12.6 14.8
2093-AC05-MP5

Integrated Axis Module (IAM Inverter) or Axis Module (AM) (1)


2093-AC05-MP1 or 2093-AMP1 31.6 33.6 35.6 37.6 39.6
2093-AC05-MP2 or 2093-AMP2 33.0 36.4 39.8 43.3 46.8
2093-AC05-MP5 or 2093-AMP5 36.2 42.9 49.8 56.8 63.9
2093-AM01 38.3 46.7 55.3 64.1 73.1
2093-AM02 44.3 55.6 67.3 79.2 91.4
Shunt Module
2093-ASP06 35.8 45.8 55.8 65.8 75.8
(1) Internal shunt power is not included in the calculations and must be added based on utilization.

Transformer Specifications for Control Power Input

You can use any general purpose transformer with these ratings.

Attribute Value
Input volt-amperes 500VA
Output voltage 200…240V AC

Contactor Ratings

The table below lists the recommended contactor ratings for integrated axis modules installed without a
line interface module.

IAM Cat. No. Input Voltage Contactor


2093-AC05-MP1
170…264 AC 100-C23x10 (AC coil)
2093-AC05-MP2 single-phase or 100-C23Zx10 (DC coil)
three-phase operation
2093-AC05-MP5

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Kinetix 2000 Multi-axis Servo Drives Chapter 7

Kinetix 2000 Connector, Indicator, and Switch Locations


This section contains connector, indicator, and switch locations for the Kinetix 2000 Integrated Axis
Module (IAM), Axis Module (AM), and Shunt Module.

IAM Connectors (2093-AC05-MPx)


Item Description
7 8
1 DC Bus / AC input power (IPD) connector
6 9
2 Control power (CPD) connector
3 Contactor enable (CED) connector
SERCOS communication rate and
4 optical power switches
5 10
5 SERCOS node address switch

4 6 DPI connector (facing up)

11
7 Mounting screw
1 2

3 12 8 SERCOS receive (Rx) connector


1 2 3 4

17 13
9 SERCOS transmit (Tx) connector
1 2

2
14 10 Seven-segment fault status indicator
1 2 3 4

11 Drive status indicator


1 2 3 4 5 6

16
1 12 COMM status indicator

15 13 Bus status indicator


14 I/O and auxiliary feedback (IOD/AF) connector
15 Motor feedback (MF) connector
Integrated Axis Module 16 Motor power (MP) connector
(2093-AC05-MPx front view)
17 Motor brake (BC) connector

For motor feedback connector kit catalog numbers, refer to Low-profile Connector Kit Components on
page 419. For replacement connector sets, refer to Connector Sets on page 442.

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Chapter 7 Kinetix 2000 Multi-axis Servo Drives

2093-AMxx AM Connectors

5
4 6

Item Description

Axis Module 1 Motor power (MP) connector


(2093-AMxx front view)
2 Motor brake (BC) connector
3 7
SERCOS communication rate and
3 optical power switches
4 SERCOS receive (Rx) connector
8
5 Mounting screw
9
1 2 3 4

2 6 SERCOS transmit (Tx) connector


10
7 Seven-segment fault status indicator
11
8 Drive status indicator
1 2 3 4

1
9 COMM status indicator
10 Bus status indicator
12
11 I/O and auxiliary feedback (IOD/AF) connector
12 Motor feedback (MF) connector

For motor feedback connector kit catalog numbers, refer to Low-profile Connector Kit Components on
page 419. For replacement connector sets, refer to Connector Sets on page 442.

2093-ASP06 Shunt Module Connectors

Shunt Module Item Description


(2093-ASP06 front view)
1 External shunt resistor (RC) connector
2 External thermal switch (TS) connector
3 Mounting screw
4 4 Shunt fault status indicator
5
6 5 Over-temp fault status indicator
1 2

2
6 Bus status indicator
1 2 3

For replacement connector sets, refer to Connector Sets on page 442.

310 Publication GMC-SG001O-EN-P — March 2010


Chapter 8

Kinetix 7000 High Power Servo Drives

The Kinetix 7000 high power servo drive is designed to


accommodate the most demanding requirements and
extends the benefits of Kinetix Integrated Motion to
applications up to 149 kW. The Kinetix 7000 high power
drive supports three-phase AC input power (380…480V AC)
and DC input for common bus applications. In addition, the
safe-off capability integrated into this drive increases
productivity by allowing manufacturers and machine
builders to implement machine solutions that provide both
safety and maximum machine availability.

The Kinetix 7000 high power servo drives are part of the
Kinetix Integrated Motion solution.

Topic Page
Kinetix 7000 Servo Drive Components 312
Kinetix 7000 System Component Compatibility Charts 318
Kinetix 7000 High Power Drive Specifications 321
Kinetix 7000 High Power Drive Dimensions 325
Kinetix 7000 Connector, Indicator, and Switch Locations 328
Kinetix 7000 High Power Drive Catalog Numbers 329

Publication GMC-SG001O-EN-P — March 2010 311


Chapter 8 Kinetix 7000 High Power Servo Drives

Kinetix 7000 Servo Drive Components


Kinetix 7000 Servo Drive systems consist of these required components:

• One Kinetix 7000 high power drive, 2099-BMxx-S


• One HPK-Series, MP-Series (Bulletin MPL or Bulletin MPM), or RDD-Series motor. RDD-Series motors
require the 2090-K7CK-KENDAT low-profile feedback module, all others require the 2090-K6CK-D15M
low-profile connector kit for flying-lead feedback cables.
• One motor power and feedback cable
• Two SERCOS fiber-optic cables, 2090-SCxxx-x

Kinetix 7000 systems may also include any of these optional components:

• Bulletin 8720MC Regenerative Power Supply (RPS), 8720MC-RPSxxx (DC common bus operation) with
harmonic filter and varistor
• Bulletin 8720MC-LRxx-xxxx line reactor
• Bulletin 1336-MOD-KBxxx external active shunt module (dynamic brake)
• Bulletin 1336-WBxxx brake chopper module
• Bulletin 2094-BL75S (460V) Line Interface Module (LIM)

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Kinetix 7000 High Power Servo Drives Chapter 8

Typical Configuration - Kinetix 7000 (AC input) System (with LIM module)

Logix Controller Programming Network


Logix SERCOS interface Module

Logix Platform
(ControlLogix is shown)
RSLogix 5000
Software

Kinetix 7000 High Power Servo Drive System SERCOS Fiber-optic Ring
2090-SCxxx-x
Three-phase
Input Power
Kinetix 7000 Drive
2099-BM06-S, 2099-BM07-S, or 2099-BM08-S

Line Interface Module Low Profile Connector Kits for


(optional component) I/O, Motor Feedback, and Auxiliary Feedback
2090-K6CK-Dxxx
2094-BL75S
MAIN VAC

24V DC
Control Power

Motor Encoder
AC Line Filter Power Feedback
2090-XXLF-TCxxxx Cable Cable
(required for CE)

External Shunt Module


A–B P\N 151076 REV 01

(optional component) BULLETIN 1336 BRAKING CHOPPER


CAT1336-WB035 SER A
INPUT750 VDC 35.0 ADC (RMS)
460 VAC A.F. DRIVES
FOR USE WITH
DC POWER

BRAKE ON

Chopper Module MADE IN U.S.A.

1336-WBxxx (shown) GND

1 2 3 4 5 6

E11 E12

HPK-Series, RDD-Series (1), and MP-Series


(Bulletin MPL or MPM) Servo Motors

(1) RDD-Series direct-drive motors require the 2090-K7CK-KENDAT low-profile feedback module for Kinetix 7000 drive applications.

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Chapter 8 Kinetix 7000 High Power Servo Drives

Typical Configuration - Kinetix 7000 (AC input) System (without LIM module)

Logix Controller Programming Network


Logix SERCOS interface Module

Logix Platform
RSLogix 5000 (ControlLogix is shown)
Software

Kinetix 7000 High Power Servo Drive System SERCOS Fiber-optic Ring
2090-SCxxx-x

Three-phase Kinetix 7000 Drive


Input Power 2099-BMxx-S

Line
Disconnect
Device
Low Profile Connector Kits for
I/O, Motor Feedback, and Auxiliary Feedback
Input 2090-K6CK-Dxxx
Fusing 24V DC Allen-Bradley

1606-XL
Power Supply

Control Power
1606-XLxxx Input

Magnetic Control Power


Contactor Supply Input

Motor Encoder
Power Feedback
Cable Cable

AC Line Filter
2090-XXLF-TCxxxx
(required for CE)

External Shunt Module


A–B P\N 151076 REV 01

(optional component) BULLETIN 1336 BRAKING CHOPPER


CAT1336-WB035 SER A
INPUT750 VDC 35.0 ADC (RMS)
460 VAC A.F. DRIVES
FOR USE WITH
DC POWER

BRAKE ON

Chopper Module
MADE IN U.S.A.

1336-WBxxx (shown) GND

1 2 3 4 5 6

E11 E12

HPK-Series, RDD-Series (1), and MP-Series


(Bulletin MPL or MPM) Servo Motors

(1) RDD-Series direct-drive motors require the 2090-K7CK-KENDAT low-profile feedback module for Kinetix 7000 drive applications.

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Kinetix 7000 High Power Servo Drives Chapter 8

In the figure below, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply
(RPS) in a regenerative braking configuration. Harmonic filter and varistor are available separately, but are
included with the RPS unit when ordering catalog number 8720MC-RPS065-BM-HV2. In this configuration,
the Kinetix 7000 drive provides motoring power and the RPS unit provides regenerative braking.

Typical Configuration - Kinetix 7000 (AC input) System (with regenerative braking)
AC Line Filter Logix Controller
Input 8720MC-RFI80 Programming Network Logix SERCOS
Fusing (required for CE) interface Module

Three-phase Logix Platform


Input Power (ControlLogix is shown)

RSLogix 5000
Software

Harmonic Filter (8720MC-HF-B2)


Included with
8720MC-RPS065-BM-HV2.

Magnetic Varistor (8720MC-VA-B)


Line Reactor Contactor
8720MC-LRxx Included with
8720MC-RPS065-BM-HV2.

Regenerative Power Supply


8720MC-RPS065-BM-HV2 SERCOS Fiber-optic Ring
Common Bus Leader 2090-SCxxx-x

Kinetix 7000 Drive


2099-BMxx-S
READY

FAULT
A

V Common Bus Follower


Kinetix 7000 High Power Servo Drive System
PROGRAM kW

RST PRG ENT

Low Profile Connector


8720 MC
REGENERATIVE POWER
REGENERATIVE POWER SUPPLY
SUPPLY Kits for I/O, Motor and
Auxiliary Feedback
2090-K6CK-Dxxx

24V DC
Control Power Allen-Bradley

1606-XL
Po w e r Su p p l y

1606-XLxxx
Input

Control Power
Supply Input
Motor Encoder
Power Feedback
Regenerative Cable Cable
DC Bus
Braking Only

Three-phase
Input Power

Input Magnetic AC Line Filter Line Reactor HPK-Series, RDD-Series, and MP-Series
Fusing Contactor 2090-XXLF-TCxxxx 8720MC-LRxx (Bulletin MPL or MPM) Servo Motors
(required for CE)

IMPORTANT Regenerative braking applications are limited to only one Kinetix 7000 common bus follower drive.

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Chapter 8 Kinetix 7000 High Power Servo Drives

In the figure below, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply
(RPS) in DC common bus configuration with two follower Kinetix 7000 drives. Harmonic filter and varistor
are available separately, but are included with the when ordering the 8720MC-RPS065-BM-HV2 RPS unit.

In Full-line Regenerative mode the 8720MC-RPS065 unit provides motoring power and regenerative
braking.

Typical Configuration - Kinetix 7000 (DC input from RPS unit) System (with full-line regeneration)
AC Line Filter
Logix Controller
Input 8720MC-RFI80
Programming Network Logix SERCOS
Fusing (required for CE)
interface Module

Three-phase Logix Platform


Input Power (ControlLogix is shown)

RSLogix 5000
Software

Harmonic Filter (8720MC-HF-B2)


Included with
8720MC-RPS065-BM-HV2.

Magnetic Varistor (8720MC-VA-B)


Line Reactor Contactor Included with
8720MC-LRxx 8720MC-RPS065-BM-HV2.

Regenerative Power Supply


SERCOS Fiber-optic Ring
8720MC-RPS065-BM-HV2
2090-SCxxx-x
Common Bus Leader

Kinetix 7000 Drive Kinetix 7000 Drive


2099-BMxx-S 2099-BMxx-S
READY

FAULT

PROGRAM
A

kW
Common Bus Follower Common Bus Follower
RST PRG ENT

Low Profile Connector Low Profile Connector


8720 MC Kits for I/O, Motor and
REGENERATIVE POWER
REGENERATIVE POWER SUPPLY
SUPPLY Kits for I/O, Motor and
Auxiliary Feedback Auxiliary Feedback
2090-K6CK-Dxxx 2090-K6CK-Dxxx

24V DC Allen-Bradley
24V DC Allen-Bradley

Control Power 1606-XL


Power Supply Control Power 1606-XL
Power Supply

1606-XLxxx 1606-XLxxx
Input Input

Control Power Control Power


Supply Input Supply Input
DC Bus DC Bus
Fusing Fusing

Full Regenerative DC Bus

Motor Encoder Motor Encoder


Power Feedback Power Feedback
Cable Cable Cable Cable

HPK-Series Asynchronous MP-Series (Bulletin MPL or MPM)


Servo Motors and RDD-Series Servo Motors

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Kinetix 7000 High Power Servo Drives Chapter 8

In the figure below, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply
(RPS) in DC common bus configuration with two follower 2099-BM11-S drives. Harmonic filter, varistor,
and magnetic contactor are included when ordering the 8720MC-EF190-VB EMC line filter.

In Full-line Regenerative mode the 8720MC-RPS190 unit provides motoring power and regenerative
braking.

Typical Configuration - Kinetix 7000 (DC input from RPS unit) System (with full-line regeneration)
Three-phase
Input Power
Logix SERCOS
Input interface Module
Fusing
Logix Controller
Programming Network

EMC Line Filter


8720MC-EF190-VB
This unit includes an AC line filter (required for CE),
magnetic contactor, harmonic filter, and varistor.
RSLogix 5000
IMPORTANT The Bulletin 8720MC line filter unit Logix Platform
READY A

FAULT
FAUL V

PROGRAM kW

RST PRG ENT

Software
8720MC
MC
REGENERATIVE POWER SUPPLY
and line reactor are required when using the (ControlLogix is shown)
8720MC-RPS190 regenerative power supply.

Line Reactor
8720MC-LR10-100B
(two units in parallel)

Regenerative Power Supply SERCOS Fiber-optic Ring


8720MC-RPS190-BM 2090-SCxxx-x
Common Bus Leader

Kinetix 7000 Drive


Kinetix 7000 Drive 2099-BM11-S
2099-BM11-S Common Bus Follower
Common Bus Follower
READY A

Low Profile Connector


FAULT V

PROGRAM kW

RST PRG ENT


Low Profile Connector Kits for I/O, Motor and
Kits for I/O, Motor and Auxiliary Feedback
8720 MC
POWER SUPPLY
REGENERATIVE POWER
REGENERATIVE SUPPLY Auxiliary Feedback 2090-K6CK-Dxxx
2090-K6CK-Dxxx

24V DC 24V DC
Control Power
Allen-Bradley Allen-Bradley

Control Power 1606-XL


Power Supply
1606-XL
Power Supply

1606-XLxxx 1606-XLxxx
Input Input

Control Power Control Power


Supply Input Supply Input
DC Bus DC Bus
Fusing Fusing

Full Regenerative DC Bus

Motor Encoder Motor Encoder


Power Feedback Power Feedback
Cable Cable Cable Cable

HPK-Series Asynchronous MP-Series (Bulletin MPL or MPM)


Servo Motors and RDD-Series Servo Motors

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Chapter 8 Kinetix 7000 High Power Servo Drives

Kinetix 7000 System Component Compatibility Charts


These tables provide input power component combinations with Kinetix 7000 compatible motors.
Combinations are designed to provide peak performance.

Input Power Components with HPK-B (460V) Motors


Common Bus Accessories
Kinetix 7000 Drive 8720MC Regenerative Compatible Motors
Cat. No.
Power Supply (1) 8720MC Line Reactor (1)
8720MC-RPS
HPK-B1307C
2099-BM07-S
HPK-B1308C
8720MC-LR05-048B
8720MC-RPS065BM HPK-B1307E
2099-BM08-S
HPK-B1310C
8720MC-LR10-062B HPK-B1308E
2099-BM09-S 8720MC-LR05-048B HPK-B1609E
(two units) HPK-B1613C
8720MC-RPS065BM and
8720MC-RPS065BS HPK-B1611E
8720MC-LR10-062B
(two units) HPK-B1815C
HPK-B1613E
2099-BM11-S
HPK-B2010C
HPK-B2010E
8720MC-LR10-100B
8720MC-RPS190BM HPK-B2212C
(two units)
HPK-B2010E
2099-BM12-S HPK-B2212C
HPK-B2510C
(1) Regenerative Power Supply (RPS) selection is for this single motor/drive combination. When combining multiple drives on the same
RPS module, the selection will change.

318 Publication GMC-SG001O-EN-P — March 2010


Kinetix 7000 High Power Servo Drives Chapter 8

Input Power Components with HPK-E (400V) Motors


Common Bus Accessories
Kinetix 7000 Drive
8720MC Regenerative Compatible Motors
Cat. No. 8720MC Line Reactor (1)
Power Supply (1) 8720MC-LRxx-xxxB
2099-BM08-S 8720MC-LR05-048B HPK-E1307C
8720MC-RPS065BM 8720MC-LR14-070B HPK-E1308E
2099-BM09-S
8720MC-LR10-062B HPK-E1310C
8720MC-LR05-048B
HPK-E1613C
(two units)
8720MC-RPS065BM and HPK-E1609E
8720MC-RPS065BS 8720MC-LR10-062B
2099-BM11-S HPK-E1611E
(two units)
HPK-E1815C

8720MC-LR10-100B HPK-E1613E
8720MC-RPS190BM
(two units) HPK-E2010C
(1) Regenerative Power Supply (RPS) selection is for this single motor/drive combination. When combining multiple drives on the same
RPS module, the selection will change.

Input Power Components with MPL-B (460V) Motors


Common Bus Accessories
Kinetix 7000 Drive
8720MC Regenerative Compatible Motors
Cat. No.
Power Supply (1) 8720MC Line Reactor (1)

HPK-B540K
HPK-B560F
HPK-B580F
HPK-B580J
HPK-B640F
2099-BM06-S HPK-B660F
8720MC-LR05-048B
HPK-B680D
HPK-B680F
8720MC-RPS065BM HPK-B860D
HPK-B960B
HPK-B980B
HPK-B880C
2099-BM07-S
HPK-B880D
2099-BM08-S HPK-B960C
8720MC-LR10-062B HPK-B960D
HPK-B980C
HPK-B980D
(1) Regenerative Power Supply (RPS) selection is for this single motor/drive combination. When combining multiple drives on the same
RPS module, the selection will change.

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Chapter 8 Kinetix 7000 High Power Servo Drives

Input Power Components with MPM-B (480V) Motors


Common Bus Accessories
Kinetix 7000 Drive
8720MC Regenerative Compatible Motors
Cat. No.
8720MC Line Reactor (1)
Power Supply (1)
2099-BM06-S MPM-B1651M
2099-BM06-S MPM-B1652E
2099-BM06-S MPM-B1652F
2099-BM06-S MPM-B1653C
2099-BM06-S MPM-B1653E
2099-BM06-S MPM-B1653F
2099-BM06-S MPM-B2152C
2099-BM07-S 8720MC-RPS065BM 8720MC-LR05-048B MPM-B2152F
2099-BM06-S MPM-B2152M
2099-BM06-S MPM-B2153B
2099-BM07-S MPM-B2153E
2099-BM07-S MPM-B2153F
2099-BM07-S MPM-B2154B
2099-BM07-S MPM-B2154E
2099-BM06-S MPM-B2154F
(1) Regenerative Power Supply (RPS) selection is for this single motor/drive combination. When combining multiple drives on the same
RPS module, the selection will change.

Input Power Components with RDB-B (480V) Motors


Common Bus Accessories
Kinetix 7000 Drive
8720MC Regenerative Compatible Motors
Cat. No.
Power Supply (1) 8720MC Line Reactor (1)

2099-BM06-S RDB-B2152C
2099-BM06-S RDB-B2153C
2099-BM07-S RDB-B29029
2099-BM06-S RDB-B29036
2099-BM08-S RDB-B29039
8720MC-RPS065BM 8720MC-LR05-048B
2099-BM06-S RDB-B41016
2099-BM08-S RDB-B41018
2099-BM06-S RDB-B41024
2099-BM09-S RDB-B41026
2099-BM09-S RDB-B41035
(1) Regenerative Power Supply (RPS) selection is for this single motor/drive combination. When combining multiple drives on the same
RPS module, the selection will change.

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Kinetix 7000 High Power Servo Drives Chapter 8

Kinetix 7000 High Power Drive Specifications


This section contains specifications, mounting dimensions, and catalog numbers for the Kinetix 7000
(2099-BMxx-S) drives.

Power Specifications
Value
Attribute
2099-BM06-S 2099-BM07-S 2099-BM08-S 2099-BM09-S 2099-BM10-S 2099-BM11-S 2099-BM12-S
AC input voltage 342…528V AC rms three-phase (380…480V nom)
AC input frequency 47…63 Hz
(1)
Bandwidth
Velocity loop 500 Hz 500 Hz
Current loop 1300 Hz 500 Hz
PWM frequency 4 kHz 2 kHz
Main AC input current
Nom (rms) 36.7 A 47.7 A 59.6 A 90.1 A 117 A 169 A 233 A
Max inrush (A peak) 18.0 A 18.0 A 18.0 A 96.0 A 118 A 141 A 141 A
DC input voltage 450…750V DC
DC input current 42.9 A 55.7 A 69.7 A 105 A 137 A 204 A 281 A
Control power input Voltage 18…30V DC (24V DC, nom)
Control power DC input current
Nom (rms) 3.3 A
Maximum inrush (rms) 6.0 A
Continuous output current (rms) 40.0 A 52.0 A 65.0 A 96.0 A 125 A 180 A 248 A
Continuous output current (0-pk) 56.0 A 73.0 A 92.0 A 135 A 176 A 254 A 351 A
Peak output current (rms)
3 s duration 68.0 A 80.0 A 104 A 154 A 163 A 312 A 372 A
60 s duration 51.0 A 60.0 A 78.0A 115 A 138 A 234 A 273 A
Peak output current (0-pk)
3 s duration 96.0 A 113 A 147 A 217.7 A 230.5 A 441 A 526 A
60 s duration 72.0 A 84.8 A 110 A 162.6 A 195 A 331 A 386 A
Bus overvoltage 800V DC
Bus undervoltage 275…560V DC (2)
Continuous power output, nom 22 kW 30 kW 37 kW 56 kW 75 kW 112 kW 149 kW
Continuous power output (Hp) 30 Hp 40 Hp 50 Hp 75 Hp 100 Hp 150 Hp 200 Hp
Maximum power cycles/minute
AC line 4 per minute (pre-charge provided by drive)
DC bus 2 per minute (DC pre-charge provided by the regenerative power supply)
DC bus discharge time 3 minutes after removal of main AC power
Efficiency 97.5%

Total capacitance (3) 1800 μF 2400 μF 3000 μF 4500 μF 6000 μF 8400 μF 8400 μF
Short circuit current rating 200,000 A (rms) symmetrical
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Bus undervoltage will vary based on input line voltage.
(3) If DC input is supplied to 2099-BM09-S, 2099-BM10-S, or 2099-BM11-S drives, the precharge capability must be provided at the system level. Disconnect switches must
not be used between the input of the drive and a common DC bus without the use of an external precharge device.

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Chapter 8 Kinetix 7000 High Power Servo Drives

Environmental Specifications
Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 ° C (32…122 ° F) -40…70 ° C (-40…158 ° F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
1000 m (3281 ft)
Altitude 3000 m (9843 ft) during transport
3000 m (9843 ft) with derating
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration (10 sweeps in each of 3 mutually perpendicular directions).
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Weight Specifications
Weight, approx.
Drive Cat. No. kg (lb)
2099-BM06-S
2099-BM07-S 18.55 (40.9)
2099-BM08-S
2099-BM09-S
37.2 (82.0)
2099-BM10-S
2099-BM11-S
71.4 (157.5)
2099-BM12-S

Power Dissipation Specifications


Use this table to size an enclosure and calculate required ventilation for your Kinetix 7000 drive system.
Usage as % of Rated Power Output
Drive Cat. No. W
50% 100%
2099-BM06-S 294 465
2099-BM07-S 388 619
2099-BM08-S 452 730
2099-BM09-S 645 1072
2099-BM10-S 882 1479
2099-BM11-S 1275 2125
2099-BM12-S 1438 2437

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Kinetix 7000 High Power Servo Drives Chapter 8

Circuit Breaker/Fuse Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Use class CC, T, RK1, or J fuses, with current rating as indicated in the table below. The following fuse
examples and short-circuit current ratings are recommended for use with the 2099-BMxx-S drives when
the Line Interface Module (LIM) is not used.

IMPORTANT LIM modules (catalog numbers 2094-BLxxS and 2094-XL75S-Cx) provide branch circuit protection to the
Kinetix 7000 drive. Follow all applicable NEC and local codes.

Fuse Specifications
Dual Element Time Non-Time Delay Motor Circuit
Drive Cat. No. Bussmann Fuse Delay Fuse (min/max) Fuse (min/max) Protector (max)
A rms A rms A rms
2099-BM06-S LPJ-90SP 50/90 50/150 50
2099-BM07-S LPJ-110SP 60/110 60/200 70
2099-BM08-S LPJ-125SP 80/125 80/250 100
2099-BM09-S LPJ-200SP 125/200 125/300 125
2099-BM10-S LPJ-250SP 150/250 150/500 150
2099-BM11-S LPJ-400SP 225/400 225/600 250
2099-BM12-S LPJ-500SP 300/550 300/700 400

Contactor Ratings

The table below lists the recommended contactor ratings for Kinetix 7000 drives installed without a Line
Interface Module.

Drive Cat. No. Contactor Safety Contactor Coil Type Coil Voltage Requirements
2099-BM06-S 100-C43DJ01 100S-C43-DJD4C Standard with Diode 24V DC
2099-BM07-S
2099-BM08-S 100-D95EN11 100S-D95EN22C
2099-BM09-S
Electronic Coil (1) 24V DC for control and 480V AC for coil power
2099-BM10-S 100-D140EN11 100S-D140EN22C
2099-BM11-S 100-D180EN11 100S-D180EN22C
2099-BM12-S 100-D250EN11 100S-D250EN22C
(1) Electronic coil control power requirements = 24V DC @ 15 mA.

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Chapter 8 Kinetix 7000 High Power Servo Drives

Maximum Feedback Cable Lengths

Although motor power and feedback cables are available in standard lengths up to 90 m (295.3 ft), the
drive/motor/feedback combination may limit the maximum feedback cable length. This table assumes the
use of recommended cables as shown in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute High-resolution Absolute High-resolution
Motor Cat. No. (5V) Encoder (9V) Encoder
m (ft) m (ft)
MPL-B5xxx… 90 (295.3)
MPL-B9xxx-S/M
MPM-B165xx…
MPM-B215xx-S/M 90 (295.3)

RDB-B215xx-7/3 30 (98.4)
RDB-B290xx-7/3 or 90 (295.3)
RDB-B410xx-7/3
HPK-Bxxxxx-S/M or 90 (295.3)
HPK-Exxxxx-S/M

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Kinetix 7000 High Power Servo Drives Chapter 8

Kinetix 7000 High Power Drive Dimensions


2099-BM06-S, 2099-BM07-S, and 2099-BM08-S Dimensions
Ø 7.0
(0.28) X2
Dimensions are in mm (in.)
192 15.27 224.3
(7.56) (0.60) (8.82)

517.5
(20.37)
495.0
(19.49)

8.0 7.0 7.0


(0.31) (0.28) (0.28)
31.9
(1.26)
254.12
(10.00)

Ø 22.4 Ø 47.0
(0.88) Ø 37.3 (1.85) 2X
Ø 28.7 (1.47) X2 Ø 28.7
(1.13) (1.13)

165.9 160.1 165.9 160.1


(6.53) (6.30) (6.53) (6.30)
151.1 165.1 Ø 34.9
165.1
(5.95) (6.50) (1.37) 2X
(6.50)

31.9 66.0 31.9 66.0


(1.26) (2.60) (1.26) (2.60)
130.0
97.0 (5.19)
(3.82) 186.0
137.2 (7.32)
(5.40)
187.0 Bottom View
(7.36)
(2099-BM08-S)
Bottom View
(2099-BM06-S and 2099-BM07-S)

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Chapter 8 Kinetix 7000 High Power Servo Drives

2099-BM09-S and 2099-BM10-S Dimensions


Ø 6.5
(0.26) 2X
Dimensions are in mm (in.)
Ø 15.0
225.0 37.5 286.7
(0.59) 2X
(8.86) (1.48) (11.29)

7.0
(0.28)

644.5
(25.37)
644.5 2099-BM09
(25.37)
625.0
(24.61)

690.3
(27.18)
2099-BM10

12.0 6.5
(0.47) (0.26) 2X
259.1 20.4
(10.20) 2X (0.80) 2X
31.9 300.0
(1.26) (11.81)

Some Components are Removed for Clarity


Ø 22.2
(0.87) 3X
Ø 34.9 Ø 22.2 (0.87) Ø 34.9
(1.37) 2X Ø 62.7
Ø 62.7 (2.47) 2X (1.37)
(2.47) 2X
45.5 31.8
(1.79) (1.25)

60.4 70
(2.38) (2.75) 35
(1.38)

24.5
(0.96) 2X
159.5 153.5
(6.28) (6.04) 2X

31.9 85.1 34.1 22.4


(1.26) (3.35) (1.34) (0.88)
65.0 128.1 53.0
(2.56) 2X (5.04) (2.08) 2X
104.3
130 (4.10)
(5.12)
170 Bottom View
(6.69)
(2099-BM10-S)
Bottom View
(2099-BM09-S)

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Kinetix 7000 High Power Servo Drives Chapter 8

2099-BM11-S and 2099-BM12-S Dimensions


8.5
(0.33) 2X Dimensions are in mm (in.)
Ø 18.0 300.0 49.6 282.8
(0.71) 2X (11.81) (1.95) (11.13)

7.9
(0.31)

849.97
(33.46)
850.0
(33.46)
824.0
(32.44)
977.1
(38.47)

14.5
(0.04)

8.5
(0.33) 2X
360.6
(14.20) 2X
30.0 399.2
(1.18) (15.72)

Ø 22.2 (0.87) 4X Ø 62.7 (2.47) 2X


Ø 34.9
(1.37)

73.8 67.2
(2.90) 36.9 (1.45) 4X (2.64)

148.4 151.7
(5.84) (5.97)

45.0
31.69 (1.25)
(1.77)
22.0 (0.86) 2X
128 100
(5.04) (3.94)
150 (5.90) 2X
200 (7.87)

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Chapter 8 Kinetix 7000 High Power Servo Drives

Kinetix 7000 Connector, Indicator, and Switch Locations


This section contains connector, indicator, switch, and terminal block locations for the Kinetix 7000 drive
modules.

Kinetix 7000 Connectors

Kinetix 7000 Drive Module


(2099-BM07-S top view is shown)
13
14
Kinetix 7000 Drive Module
(2099-BM07-S front view is shown)
15
16
17
12
4
11
3 5
2 6 10
1 7 9

Power Terminal Block


(beneath cover)
Refer to page 329 for terminal
block configurations.

Item Description Item Description Item Description


1 General purpose (GPR) connector 7 SERCOS receive (Rx) connector 13 SERCOS node address switches
Control power (CP) connector
2 General purpose (GPIO) connector 8 14 Seven-segment fault status indicator
(facing down)
3 Safe-off (SO) connector 9 Auxiliary feedback (AF) connector 15 Drive status indicator
SERCOS communication rate and
4 10 Motor feedback (MF) connector 16 COMM status indicator
optical power switches
5 SERCOS transmit (Tx) connector 11 I/O (IOD) connector 17 Bus status indicator
6 DPI connector 12 Control power status indicator

For connector kit options, refer to Breakout Components and Connector Kits beginning on page 418.

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Kinetix 7000 High Power Servo Drives Chapter 8

Kinetix 7000 Power Terminal Blocks

Kinetix 7000 Drive Module, front view


(2099-BM07-S is shown)

Power Terminal Block


2099-BM06-S, 2099-BM07-S, and 2099-BM08-S

R (L1)
S (L2)
T (L3)
DC+
DC-
NC
NC

W
U
V
Cable Shield Clamps for PE
Motor and AC Inputs

Power Terminal Block Power Terminal Block


(beneath cover) 2099-BM09-S
Reserved for
DC Motor Fan Pwr AC Line
Factory Use
Power Terminal Block Bus Power
2099-BM11-S and 2099-BM12-S
Reserved for
Factory Use DC Bus Fan Pwr

R (L1)
S (L2)
T (L3)
120V AC
240V AC
DC+
PS+

DC-
PS-

PE
W

0V AC

PE
U
V
240V AC
PS+ DC+ DC-
Power Terminal Block
PS- 120V AC 2099-BM10-S
0V AC
Reserved for
DC Bus Motor Power Fan Pwr AC Line
Motor Power AC Line Factory Use

120V AC
240V AC
U V W PE PE R S T
0V AC

R (L1)

S (L2)

T (L3)
T1 T2 T3 L1 L2 L3
DC+
PS+

DC-
PS-

PE
W

PE
OUTPUT INPUT
U

Kinetix 7000 High Power Drive Catalog Numbers


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2099 - BM xx - S
Safe-off Feature
Inverter Current Rating Continuous
BM06 = 056 A 0-pk 040 A rms 22 kW
BM07 = 073 A 0-pk 052 A rms 30 kW
BM08 = 092 A 0-pk 065 A rms 37 kW
BM09 = 135 A 0-pk 096 A rms 56 kW
BM10 = 176 A 0-pk 125 A rms 75 kW
BM11 = 254 A 0-pk 180 A rms 112 kW
BM12 = 351 A 0-pk 248 A rms 149 kW
Input Voltage
B = 380…480V AC or 450…750V DC
Bulletin Number

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Chapter 8 Kinetix 7000 High Power Servo Drives

Notes:

330 Publication GMC-SG001O-EN-P — March 2010


Chapter 9

Ultra3000 Digital Servo Drives

The Ultra3000, Ultra3000i, Ultra3000-SE, Ultra3000-DN, and


Ultra3000X-DN drives make up a family of flexible, high-performance
digital servo drives for a variety of motion control applications and
architectures. The wide range of power platforms, connectivity options
and functions makes the Ultra3000 digital servo drive family an attractive
solution for a variety of machine control architectures including Logix,
SLC, and third-party machine and motion control systems. In addition,
the Ultra3000i indexing, Ultra3000-SE, Ultra3000-DN, Ultra3000X-DN
drives are positioning drives designed for applications requiring either
simple or complex motion profiles.

Only the 2098-DSD-xxx-SE and 2098-DSD-HVxxx-SE (SERCOS interface)


drives are part of the Kinetix Integrated Motion solution.

Topic Page
Ultra3000 Digital Servo Drive Architectures 331
Ultra3000 Digital Servo Drive Components 332
Ultra3000 Digital Servo Drive Specifications 334
Ultra3000 Digital Servo Drive Dimensions 341
Ultra3000 Connector, Indicator, and Switch Locations 344
Ultra3000 Digital Servo Drive Catalog Numbers 347

Ultra3000 Digital Servo Drive Architectures


Drive Type Drive Cat. No. Command Interface
2098-DSD-xxx-SE and
SERCOS interface drive Fiber-optic SERCOS ring
2098-DSD-HVxxx-SE
Analog drive 2098-DSD-xxx and 2098-DSD-HVxxx Analog command interface
Digital drive with 2098-DSD-xxx-DN and
DeviceNet communication interface
DeviceNet interface 2098-DSD-HVxxx-DN
2098-DSD-xxxX and
Indexing drive
2098-DSD-HVxxxX
Standalone control
Indexing DeviceNet 2098-DSD-xxxX-DN and
interface drives 2098-DSD-HVxxxX-DN

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Chapter 9 Ultra3000 Digital Servo Drives

Ultra3000 Digital Servo Drive Components


Ultra3000 digital servo drive systems consist of these required components:

• One Ultra3000 digital servo drive


• One rotary servo motor or linear motor/actuator (MP-Series, TL-Series, LDC-Series, or LDL-Series)
• One motor power and feedback cable
• Two SERCOS fiber-optic cables for Ultra3000-SE drives

Ultra3000 systems may also include any of these optional components:

• Bulletin 2090 external active or passive shunt module


• Bulletin 2090 Resistive Brake Module (RBM)

Typical Configuration - Ultra3000-SE (SERCOS) Digital Servo Drive System

Logix Controller Programming Network Logix SERCOS


interface Module

Logix Platform
(ControlLogix is shown)
RSLogix 5000
Software

SERCOS Fiber-optic Ring

Ultra3000-SE Ultra3000-SE
Servo Drive Servo Drive

Motor
SERCOS Fiber-optic Ring Feedback

Motor Power Motor Feedback Motor Power

MP-Series or TL-Series Rotary Motors


(MPL-Axxxx motors shown)
MP-Series Integrated Linear Stages
(MPAS-A9xx ballscrew shown)
LDC-Series Linear Motors
(LDC-Cxxxxxxx linear motor shown)

LDL-Series Linear Motors MP-Series Electric Cylinders


(LDL-xxxxxxx linear motor shown) (MPAR-Axxxx electric cylinder shown)

MP-Series Heavy Duty Electric Cylinders


(MPAI-Bxxxx electric cylinders shown)

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Ultra3000 Digital Servo Drives Chapter 9

Typical Configuration - Ultra3000 Digital Servo Drive System

Ultra3000 Commissioning and Communication


Drive
Input Output
Logix Controller Logix Interface Module
Motor Feedback
I/O and Commands Logix Platform Ultraware
(ControlLogix is shown) Software

Other compatible motors/actuators include:


Motor Power
• MP-Series Integrated Linear Stages
• MP-Series Electric Cylinders
MP-Series and TL-Series Rotary Motors
• LDC-Series and LDL-Series Linear Motors
(MPL-Axxxx motors shown)

Typical Configuration - Ultra3000-DN (DeviceNet) Digital Servo Drive System


Ultra3000-DN Commissioning and Communication
Drive
Input Output
Logix Controller DeviceNet Network Card
Motor Feedback

Logix Platform Ultraware


(ControlLogix is shown) Software

I/O and Commands


DeviceNet Network
Other compatible motors/actuators include:
Motor Power
• MP-Series Integrated Linear Stages
• MP-Series Electric Cylinders
MP-Series and TL-Series Rotary Motors
• LDC-Series and LDL-Series Linear Motors
(MPL-Axxxx motors shown)

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Chapter 9 Ultra3000 Digital Servo Drives

Ultra3000 Digital Servo Drive Specifications


This section contains general power, physical/environmental, power dissipation, controller, I/O, operating
modes command sources, serial communication, network communication, feedback, and connector
specifications for the Ultra3000 digital servo drives.

Specifications apply to these Ultra3000 drive models:

• SE indicates the 2098-DSD-xxx-SE SERCOS interface drive


• DN indicates the 2098-DSD-xxx-DN DeviceNet interface drive
• X indicates the 2098-DSD-xxxX indexing drive
• X-DN indicates the 2098-DSD-xxxX-DN indexing DeviceNet interface drive

Power Specifications
2098-DSD-005x-xx, 2098-DSD-010x-xx, and 2098-DSD-020x-xx Ultra3000 (230V) Drives
Value
Attribute
2098-DSD-005 2098-DSD-010 2098-DSD-020

AC input voltage (1) 100…240V rms Single-phase

AC input frequency 47…63 Hz

AC input current (2) (3)


Nom (rms) 5A 9A 18 A
230V AC (0-pk) max inrush (4) 100 A - Series A or B 100 A - Series A or B 100 A - Series A or B
20 A - Series C 20 A - Series C 20 A - Series C
Continuous output current (rms) 1.8 A 3.5 A 7.1 A
Continuous output current (0-pk) 2.5 A 5.0 A 10 A
Peak output current (rms) 5.3 A 10.6 A 21.2 A
Peak output current (0-pk) 7.5 A 15 A 30 A
Bus capacitance 1410 µF 1880 µF 1880 µF
Internal shunt resistance N/A N/A N/A
Shunt on N/A N/A N/A
Shunt off N/A N/A N/A
Bus overvoltage 400V DC 400V DC 400V DC
Energy absorption capability
115V AC input 93 J 125 J
230V AC input 38 J 51 J
Continuous power output
115V AC input 0.25 kW 0.5 kW 1.0 kW
230V AC input 0.5 kW 1.0 kW 2.0 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 88…265V rms.
(2) The 2098-DSD-005x-xx, 2098-DSD-010x-xx, and 2098-DSD-020x-xx (230V) drives are limited to:
Series A or B - one contactor cycle every two minutes.
Series C - one contactor cycle every 10 s for up to two minutes, not to exceed 12 cycles in five minutes.

(3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended (refer to Fuse Specifications on page 337).
(4) In-rush current limiting circuitry is enabled within 3 s after removal of AC line power.

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Ultra3000 Digital Servo Drives Chapter 9

2098-DSD-030x-xx, 2098-DSD-075x-xx, and 2098-DSD-150x-xx Ultra3000 (230V) Drives


Value
Attribute
2098-DSD-030 2098-DSD-075 2098-DSD-150
100…240V rms 240V rms
AC input voltage (1) Single-phase Three-phase
AC input frequency 47…63 Hz

Main AC input current (2) (3)


Nom (rms) 28 A 30 A 46 A
230V AC (0-pk) max inrush 50 A 50 A 68 A
Auxiliary AC input current
115V AC (rms) nom 1.0 A 1.0 A 1.0 A
230V AC (rms) nom 0.5 A 0.5 A 0.5 A
115V AC (0-pk) max inrush (4) 47 A 47 A 47 A
230V AC (0-pk) max inrush (4) 95 A 95 A 95 A
Continuous output current (rms) 10.6 A 24.7 A 45.9 A
Continuous output current (0-pk) 15 A 35 A 65 A
Peak output current (rms) 21.2 A 53 A 106 A
Peak output current (0-pk) 30 A 75 A 150 A
Bus capacitance 2820 µF 4290 µF 7520 µF
Internal shunt resistance 35 Ω 16.5 Ω 9.1 Ω
Shunt on 420V DC 420V DC 420V DC
Shunt off 402V DC 402V DC 402V DC
Bus overvoltage 452V DC 452V DC 452V DC
Internal shunt
Continuous power 50 W 50 W 180 W
Peak power 4.5 kW 10 kW 18 kW
External shunt
Resistance 30 Ω (-0/+5%) 16.5 Ω (-0/+5%) 9 Ω (-0/+5%)
Continuous power 2.4 kW 4 kW 8 kW
Peak power 6 kW 10 kW 19 kW
Energy absorption capability
115V AC input 251 J 381 J 669 J
230V AC input 139 J 211 J 370 J
Continuous power output
115V AC input 1.5 kW N/A N/A
230V AC input 3 kW 7.5 kW 15 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 88…265V rms.
(2) The 2098-DSD-030x-xx, 2098-DSD-075x-xx, and 2098-DSD-150x-xx (230V) drives are limited to one contactor cycles per two minutes.
(3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended (refer to Fuse Specifications on page 337).
(4) 400 μs half wave sine.

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Chapter 9 Ultra3000 Digital Servo Drives

Ultra3000 460V Drives


Value
Attribute
2098-DSD-HV030 2098-DSD-HV050 2098-DSD-HV100 2098-DSD-HV150 2098-DSD-HV220
230/480V rms
AC input voltage (1) (2) Three-phase
AC input Frequency 47…63 Hz

Main AC input current (3) (4)


460V AC (rms) nom 4A 7A 14 A 20 A 28 A
460V AC (rms) max inrush 6A 6A 6A 6A 6A
Auxiliary AC input current
230V AC (rms) nom 0.55 A
360V AC (rms) nom 0.35 A
480V AC (rms) nom 0.25 A
230V AC (0-pk) max inrush (5) 47 A
480V AC (0-pk) max inrush (5) 68 A
Continuous output current (rms) 5.0 A 7.8 A 16.3 A 24.0 A 33.2 A
Continuous output current (0-pk) 7.0 A 11 A 23 A 34 A 47 A
Peak output current (rms) 9.9 A 15.6 A 32.5 A 48.1 A 66.5 A
Peak output current (0-pk) 14 A 22 A 46 A 68 A 94 A
Bus capacitance 470 µF 705 µF 940 µF 1880 µF
Internal shunt resistance 120 Ω 40 Ω 25 Ω 20 Ω
Shunt on
230V AC input 400V DC
480V AC input 800V DC
Shunt off
230V AC input 375V DC
480V AC input 750V DC
Bus overvoltage
230V AC input 410V DC
480V AC input 810V DC
Internal shunt
Continuous power 100 W 200 W 200 W 400 W
Peak power 5.3 kW 16 kW 25.6 kW 32 kW
External shunt
Resistance (-0/+5%) 120 Ω 40 Ω 25 Ω 20 Ω
Continuous power 3 kW 10 kW 15 kW 22 kW
Peak power 5.3 kW 16 kW 25.6 kW 32 kW
Energy absorption capability
230V AC input with 230V motor 15 J 22 J 29 J 59 J
230V AC input with 460V motor 129 J 194 J 259 J 517 J
480V AC input 55 J 82 J 109 J 219 J
Continuous power output
230V AC input 1.5 kW 2.5 kW 5.0 kW 7.5 kW 11 kW
480V AC input 3.0 kW 5.0 kW 10 kW 15 kW 22 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 207…264V rms and 324…528V rms.
(2) The 2098-DSD-HVxxx-xx drives can be powered with 230V rms and used with motors designed for 230V operation. In such cases, the voltage levels used for shunting and
DC bus overvoltage limits are adjusted to be compatible with the voltage limit of the motor.
The 2098-DSD-HVxxx-xx drives can be powered with 480V rms and used with motors designed for 480V operation. In such cases, the voltage levels used for shunting and
DC bus overvoltage limits are adjusted to be compatible with the voltage limit of the motor.

(3) The 2098-DSD-HVxxx -xx (460V) drives are limited to three contactor cycles per minute.
(4) Power initialization requires a short period of inrush current (processor controlled via soft start circuitry). Dual element time delay (slow blow) fuses are recommended
(refer to Fuse Specifications on page 337).

(5) 400 μs half wave sine.

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Ultra3000 Digital Servo Drives Chapter 9

Fuse Specifications

Use class CC, G, J, L, R, or T fuses, with current ratings as indicated in the table below. The table below
lists fuse examples recommended for use with the Ultra3000 (230V and 460V) drives.

Fuse Examples for Ultra3000 Drives


Recommended Fuse
Input
Drive Cat. No. Input Type
Voltage
Class CC (1) Class J (1)
2098-DSD-005 FNQ-R-6 LPJ-6SP
2098-DSD-010 FNQ-R-10 LPJ-10SP
2098-DSD-020 FNQ-R-20 LPJ-20SP
Input Power
2098-DSD-030 230V AC FNQ-R-30 LPJ-30SP
2098-DSD-075 FNQ-R-30 LPJ-30SP
2098-DSD-150 N/A LPJ-60SP
2098-DSD-xxx Auxiliary Input Power FNQ-R-10 LPJ-10SP
2098-DSD-HV030 KTK-R-5 LPJ-5SP
2098-DSD-HV050 KTK-R-8 LPJ-8SP
2098-DSD-HV100 Input Power KTK-R-20 LPJ-17-1/2SP
460V AC
2098-DSD-HV150 KTK-R-30 LPJ-30SP
2098-DSD-HV220 N/A LPJ-35SP
2098-DSD-HVxxx Auxiliary Input Power FNQ-R-10 LPJ-10SP
(1) Part numbers shown are examples of Bussmann fuses.

Circuit Breaker Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Circuit Breaker Examples for Ultra3000 (460V) Drives


Input
Drive Cat. No. Circuit Breakers
Voltage
2098-DSD-HV030 140M-F8E-C16
2098-DSD-HV050 140M-F8E-C20
2098-DSD-HV100 460V 140M-F8E-C32
2098-DSD-HV150 140M-F8E-C45
2098-DSD-HV220 N/A

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Chapter 9 Ultra3000 Digital Servo Drives

Contactor Ratings
Input
Drive Cat. No. Contactor
Voltage
100-C23x10 (AC coil)
2098-DSD-HV030 100-C23Zx10 (DC coil)
100-C30x10 (AC coil)
2098-DSD-HV050 100-C30Zx10 (DC coil)
100-C37x10 (AC coil)
2098-DSD-HV100 460V 100-C37Zx10 (DC coil)
100-C43x10 (AC coil)
2098-DSD-HV150 100-C43Zx10 (DC coil)
100-C60x10 (AC coil)
2098-DSD-HV220 100-C60Zx10 (DC coil)

Power Dissipation Specifications


Max Loss Max Loss
Drive Cat. No. Drive Cat. No.
W W
2098-DSD-005 48 2098-DSD-HV030 175 + dissipative shunt
2098-DSD-010 48 2098-DSD-HV050 175 + dissipative shunt
2098-DSD-020 50 2098-DSD-HV100 350 + dissipative shunt
2098-DSD-030 150 + dissipative shunt 2098-DSD-HV150 350 + dissipative shunt
2098-DSD-075 300 + dissipative shunt 2098-DSD-HV220 600 + dissipative shunt
2098-DSD-150 500 + dissipative shunt

Communication Specifications
Attribute Value
SERCOS (option)
Communication rates 4 and 8 Mbps
Node addresses 01…99
DeviceNet (option)
Power consumption from
60 mA
network
Data rates 125, 250, and 500 kps, and auto-baud
Node addresses 00…63
Messaging capabilities Explicit, Polled I/O, Change of State, and Cyclic Messaging
Serial
Ports One RS-232/RS-422/RS-485
Communication rates 1200, 2400, 4800, 9600, 19,200, and 38,400 bps

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Inputs/Outputs Specifications
Attribute Value
Digital inputs 8 optically isolated, 12…24V, active high, current sinking
Digital outputs 4 optically isolated, 12…24V, active high, current sourcing
Relay output One normally open relay, 30V DC, max, 1 A, max
I/O response 100 µs
Digital I/O firmware scan period 1 ms
Analog inputs
COMMAND 14-bit A/D, ±10V
ILIMIT 10-bit A/D, 0 to 10V
Analog output ±10V, 8 bits, 2 mA max

Auxiliary Feedback Specifications


Attribute Value
Input modes A quad B, Step/Direction, CW/CCW
Maximum input frequency 2.5 MHz
Input types Differential, single-ended, open collector (1)
(1) Differential input types are recommended.

Physical and Environmental Specifications


Attribute Value Attribute Value
Weight, approx. Weight, approx.
2098-DSD-005 1.80 kg (4.1 lb) 2098-DSD-HV030 8.55 kg (18.8 lb)
2098-DSD-010 2.10 kg (4.6 lb) 2098-DSD-HV050 8.55 kg (18.8 lb)
2098-DSD-020 2.10 kg (4.6 lb) 2098-DSD-HV100 10.44 kg (22.9 lb)
2098-DSD-030 6.20 kg (13.6 lb) 2098-DSD-HV150 10.44 kg (22.9 lb)
2098-DSD-075 9.30 kg (20.6 lb) 2098-DSD-HV220 14.1 kg (31.0 lb)
2098-DSD-150 14.1 kg (31.0 lb)
Storage: -40…70 °C (-40…158 °F)
Ambient temperature
Operation: 0…55 °C (32…131 °F)
Relative humidity 5…95% noncondensing
Altitude 1500 m (4921.5 ft) - Derate 3% per 300 m (984.3 ft) above 1500 m (4921.5 ft)
Vibration 5…2000 Hz @ 2.5 g peak, 0.0006 mm (0.015 in.) max displacement
Shock 15 g, 11 ms half-sine

Connector Specifications
Connector Description Specification
CN1 User input/output 44-pin high-density female D-sub connector
CN2 Motor feedback connector 15-pin high-density female D-sub connector
CN3 Serial port connector 9-pin female D-sub connector
Main and auxiliary AC, DC bus, motor power,
TB1 and TB2 Screw terminal block
and shunt connectors

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Chapter 9 Ultra3000 Digital Servo Drives

Maximum Feedback Cable Lengths

Although motor feedback cables are available in standard lengths up to 90 m (295.3 ft), the drive/motor/
feedback combination may limit the maximum cable length, as shown in the tables below. These tables
assume the use of cables recommended in Motor/Actuator Cable Selection table on page 380.

Maximum Cable Lengths for Compatible Rotary Motors


Absolute High-resolution Absolute High-resolution Incremental/TTL
Motor Cat. No. (5V) Encoder (9V) Encoder (5V) Encoder
m (ft) m (ft) m (ft)
MPL-A15xxx…MPL-A2xxx-E/V 90 (295.3)
(1)
MPL-A3xxx…MPL-A5xxx-S/M 90 (295.3)
MPL-B15xxx…MPL-B2xxx-E/V 90 (295.3)
MPL-B3xxx…MPL-B9xxx-S/M 90 (295.3)
MPL-A/B15xxx…MPL-A/B45xxx-H 45 (147.6)
MPM-Axxxxx-S/M 30 (98.4)
MPM-Bxxxxx-S/M 90 (295.3)
MPF-Axxxx-S/M (1) 90 (295.3)
MPF-Bxxxx-S/M 90 (295.3)
MPS-Axxxx-S/M 90 (295.3)
MPS-Bxxxx-S/M 90 (295.3)
TLY-Axxxx-H 30 (98.4)
(1) MPL-A5xxx and MPF-A5xxx motor encoders are rated for 9V, the remaining Bulletin MPL and MPF (230V) motor encoders are rated for 5V.

Maximum Cable Lengths for Compatible Linear Actuators


Absolute High-resolution Absolute High-resolution Incremental/TTL
Actuator Cat. No. (5V) Encoder (9V) Encoder (5V) Encoder
m (ft) m (ft) m (ft)
MPMA-Axxxxx or MPAS-Axxxxx-V 90 (295.3)
(ballscrew)
MPMA-Axxxxx or MPAS-Axxxxx-A 45 (147.6)
(direct drive)
MPMA-Bxxxxx or MPAS-Bxxxxx-V
(ballscrew) 90 (295.3)

MPMA-Bxxxxx or MPAS-Bxxxxx-A 45 (147.6)


(direct drive)
MPAR-Axxxxx-V/M 30 (98.4)
MPAR-Bxxxxx-V/M 90 (295.3)
MPAI-AxxxxxM3 30 (98.4)
MPAI-BxxxxxM3 90 (295.3)

Maximum Cable Lengths for Compatible Linear Motors


Absolute High-resolution Incremental/TTL
Motor Cat. No. (5V) Encoder (5V) Encoder
m (ft) m (ft)
LDC-Series or LDL-Series 30 (98.4) 30 (98.4)

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Ultra3000 Digital Servo Drives Chapter 9

Ultra3000 Digital Servo Drive Dimensions


This section contains dimensions for the Ultra3000 digital servo drives (X indicates indexing, -SE indicates
SERCOS interface, -DN indicates DeviceNet interface, and X-DN indicates indexing DeviceNet interface).

In the figure below, -xxx is replaced by -005, -010, or -020 to represent the Ultra3000 500 W, 1 kW, and
2 kW drives respectively.

2098-DSD-xxx, 2098-DSD-xxxX, 2098-DSD-xxx-SE, 2098-DSD-xxx-DN, 2098-DSD-xxxX-DN Dimensions (230V)

A 129.03
38.1 C (5.08)
(1.5)

Dimensions are in mm (in.)


186.18 165.1 198.12 Unit shown is the 2098-DSD-005-SE
(7.33) (6.5) (7.8)

E 144.27
(5.68)
F

A C E F
Ultra3000 Drives mm (in.) mm (in.) mm (in.) mm (in.)
2098-DSD-005, 72.64
2098-DSD-005X (2.86)
2098-DSD-010, 65.02 13.26 32.77
2098-DSD-010X, (2.56) (0.52) (1.29) 98.1
2098-DSD-020, (3.89)
2098-DSD-020X
2098-DSD-005-SE,
95.5
2098-DSD-005-DN,
(3.76)
2098-DSD-005X-DN
2098-DSD-010-SE, 87.88 24.64 43.94
2098-DSD-010-DN, (3.46) (0.97) (1.73)
2098-DSD-010X-DN, 121.54
2098-DSD-020-SE, (4.79)
2098-DSD-020-DN,
2098-DSD-020X-DN

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Chapter 9 Ultra3000 Digital Servo Drives

In the figure below, -xxx is replaced by -030, -075, or -150 to represent the Ultra3000 3, 7.5, and
15 kW drives respectively.

2098-DSD-xxx, 2098-DSD-xxxX, 2098-DSD-xxx-SE, 2098-DSD-xxx-DN, 2098-DSD-xxxX-DN Dimensions (230V)

A
B 227.08
C (8.94)

Dimensions are in mm (in.)


349.25 360.68
(13.75) (14.2)
331.47 Unit shown is the 2098-DSD-030
(13.05)

C
B J

A B C J
Ultra3000 Drives mm (in.) mm (in.) mm (in.) mm (in.)
2098-DSD-030,
2098-DSD-030X,
91.44 50.8 20.32 243.84
2098-DSD-030-SE,
(3.6) (2.0) (0.8) (9.6)
2098-DSD-030-DN,
2098-DSD-030X-DN
2098-DSD-075,
2098-DSD-075X,
138.68 88.9 24.89 247.14
2098-DSD-075-SE,
(5.41) (3.5) (0.96) (9.73)
2098-DSD-075-DN,
2098-DSD-075X-DN
2098-DSD-150,
2098-DSD-150X,
188.97 139.7 24.6 241.05
2098-DSD-150-SE,
(7.44) (5.5) (0.97) (9.49)
2098-DSD-150-DN,
2098-DSD-150X-DN

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Ultra3000 Digital Servo Drives Chapter 9

In the figure below, xxx is replaced by 030, 050, 100, 150, or 220 to represent the Ultra3000 3, 5, 10, 15,
and 22 kW drives respectively.

2098-DSD-HVxxx, 2098-DSD-HVxxxX, 2098-DSD-HVxxx-SE, 2098-DSD-HVxxx-DN, 2098-DSD-HVxxxX-DN Dimensions (460V)

A
225.8
B B C (8.89)

Dimensions are in mm (in.)


D H
I Unit shown is the 2098-DSD-HV030

B B C 242.2
(9.54)

A C B D H I
Ultra3000 Drives (1) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2098-DSD-HV030x,
2098-DSD-HV030-xx, 138.7 18.5
2098-DSD-HV050x, 5.46) (0.73)
2098-DSD-HV050-xx 50.8 349.3 331.5 360.7
2098-DSD-HV100x, (2.0) (13.75) (13.05) (14.2)
2098-DSD-HV100-xx, 151.6 25
2098-DSD-HV150x, (5.97) (0.99)
2098-DSD-HV150-xx
2098-DSD-HV220x, 203.2 25.4 76.2 380.4 362.6 391.8
2098-DSD-HV220-xx (8.0) (1.0) (3.0) (14.98) 14.26) (15.43)
(1) The x represents the indexing (X) option. The -xx represents the SERCOS interface (SE) or DeviceNet interface (DN) option. SERCOS interface is
not available with the DeviceNet interface option.

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Chapter 9 Ultra3000 Digital Servo Drives

Ultra3000 Connector, Indicator, and Switch Locations


This section provides the connector, indicator, and switch locations for the Ultra3000 Digital Servo Drives
(X indicates indexing, -SE indicates SERCOS interface, -DN indicates DeviceNet interface, and X-DN
indicates indexing DeviceNet interface).

2098-DSD-005, 2098-DSD-010, 2098-DSD-020 Ultra3000 (230V) Connectors

5
9

4
6 10

11
3
7

2 12

8 13
1 15

14

2098-DSD-xxx and 2098-DSD-xxx-DN and


2098-DSD-xxxX 2098-DSD-xxx-SE 2098-DSD-xxxX-DN
Ultra3000 and Ultra3000 Ultra3000 SERCOS Interface Drives Ultra3000 DeviceNet and
Indexing Drives DeviceNet Indexing Drives

Item Description Item Description Item Description


1 Motor power connections 6 CN3 9-pin serial port connector 11 SERCOS node address switches
CN2 15-pin motor feedback
2 AC input power connections 7 12 Data rate switch
connector
DC bus connections for active shunt
3 8 CN1 44-pin user I/O connector 13 SERCOS receive (Rx) connector
resistor kit
4 Logic power 9 Module status indicator 14 SERCOS transmit (Tx) connector
5 Seven-segment fault status indicator 10 Network status indicator 15 DeviceNet interface connector

For CN1, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits beginning
on page 418.

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Ultra3000 Digital Servo Drives Chapter 9

2098-DSD-030, 2098-DSD-075, and 2098-DSD-150 Ultra3000 (230V) Connectors

5
1
Internal

4 External
2 6
Shunt
3
10
TB2 11

12

13

7
U

V
Motor
3 W

8
+
DC Bus
2 -

L1

L2

L3
9
1 100-240 VAC
50/60 Hz

L1
AUX

L2/N DeviceNet
AUX
14 V-

TB1 Can_L

15 16 Shield
Can_H
V+

2098-DSD-xxx and 2098-DSD-xxx-SE 2098-DSD-xxx-DN and


2098-DSD-xxxX Ultra3000 SERCOS Interface Drives 2098-DSD-xxxX-DN
Ultra3000 and Ultra3000 Ultra3000 DeviceNet and
Indexing Drives DeviceNet Indexing Drives

Item Description Item Description


1 AC input power connections (1) 9 CN1 44-pin user I/O connector
DC bus connections for active shunt
2 10 Module status indicator
resistor kit
3 Motor power connections 11 Network status indicator
4 Passive shunt resistor connections 12 SERCOS node address switches
5 Seven-segment fault status indicator 13 Data rate switch
6 Logic power 14 SERCOS receive (Rx) connector
7 CN3 9-pin serial port connector 15 SERCOS transmit (Tx) connector
8 CN2 15-pin motor feedback connector 16 DeviceNet interface connector
(1) The 2098-DSD-030x-xx drives do not have an L3 power terminal.

For CN1, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits beginning
on page 418.

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Chapter 9 Ultra3000 Digital Servo Drives

2098-DSD-HV030, 2098-DSD-HV050, 2098-DSD-HV100, 2098-DSD-HV150, and 2098-DSD-HV220 Ultra3000 (460V) Connectors

6
10
11
(00-63, PGM)

12
1
Internal
External Shunt

125kB

4 2
13 250kB
500kB
AUTO
3 PGM

TB2
7
DANGER
Hazardous voltage
exists after power down.

+
DC Bus

3 -
8
W

V
Motor

2 U

9
L3

L2
230-480 VAC
50/60 Hz

1 L1 DeviceNet

L1
AUX 14 V-

Can_L
L2
AUX
16
Shield

15 Can_H

V+
TB1

2098-DSD-HVxxx and 2098-DSD-HVxxx-SE 2098-DSD-HVxxx-DN and


2098-DSD-HVxxxX Ultra3000 SERCOS Interface Drives 2098-DSD-HVxxxX-DN
Ultra3000 and Ultra3000 Ultra3000 DeviceNet and
Indexing Drives DeviceNet Indexing Drives

Item Description Item Description


1 AC input power connections 9 CN1 44-pin user I/O connector
DC bus connections for active shunt
2 10 Module status indicator
resistor kit
3 Motor power connections 11 Network status indicator
4 Passive shunt resistor connections 12 SERCOS node address switches
5 Seven-segment fault status indicator 13 Data rate switch
6 Logic power 14 SERCOS receive (Rx) connector
7 CN3 9-pin serial port connector 15 SERCOS transmit (Tx) connector
8 CN2 15-pin motor feedback connector 16 DeviceNet interface connector

For CN1, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits beginning
on page 418.

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Ultra3000 Digital Servo Drives Chapter 9

Ultra3000 Digital Servo Drive Catalog Numbers


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your drive. For
questions regarding product availability, contact your Allen-Bradley distributor.

2098-DSD- xx xxx x-xx


Connectivity Option
DN = DeviceNet interface
SE = SERCOS interface
Blank = No network connectivity
Indexing Capability
X = Indexing
Blank = No indexing
Continuous Output Power
005 = 500 W 030 = 3 kW 100 = 10 kW
010 = 1 kW 050 = 5 kW 150 = 15 kW
020 = 2 kW 075 = 7.5 kW 220 = 22 kW
Input Power (VAC)
HV = High Voltage (230…480V AC)
Blank = Standard (115…230V AC)
Digital Servo Drive
Bulletin Number

Ultraware Software Catalog Number

Ultra3000, Ultra3000 with indexing, Ultra3000-DN, and Ultra3000-DN with indexing drives are configured
by using Ultraware software (catalog number 2098-UWCPRG). The Ultra3000-SE drives are configured by
using RSLogix 5000 software.

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Chapter 9 Ultra3000 Digital Servo Drives

Notes:

348 Publication GMC-SG001O-EN-P — March 2010


Chapter 10

Ultra5000 Intelligent Positioning Drives

The Ultra5000 and Ultra5000-DN Intelligent Positioning Drives make up a


high-performance, fully-programmable positioning servo drive family. The
Ultra5000 servo drive family incorporates a state-of-the-art DSP-based control
architecture and a rugged Integrated Power Module (IPM)-based power
section. Ultra5000 drives are programmed by using motion commands in an
ANSI C format. The Ultra5000 design is optimized for high-speed position
capturing and calculations. Position capture latency is less than 1.0 µs, and
processing time for position-based calculations can be as low as 125 µs.

Topic Page
Ultra5000 Intelligent Positioning Drive Architectures 349
Ultra5000 Intelligent Positioning Drive Components 350
Ultra5000 Intelligent Positioning Drive Specifications 351
Ultra5000 Intelligent Positioning Drive Dimensions 358
Ultra5000 Connector, Indicator, and Switch Locations 361
Ultra5000 Intelligent Positioning Drives Catalog Numbers 364

Ultra5000 Intelligent Positioning Drive Architectures


Drive Option Drive Cat. No. Command Interface
2098-IPD-xxx and
Positioning drive Control interface
2098-IPD-HVxxx
2098-IPD-xxx-DN and
Positioning drive with DeviceNet interface Control interface with factory installed DeviceNet communication
2098-IPD-HVxxx-DN

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Chapter 10 Ultra5000 Intelligent Positioning Drives

Ultra5000 Intelligent Positioning Drive Components


Ultra5000 intelligent positioning drive systems consist of these components:

• One Ultra5000 intelligent positioning drive


• One MP-Series or TL-Series rotary motors
• One motor power and feedback cable

Ultra5000 systems may also include a Bulletin 2090 external active or passive shunt module.

To learn about the C programming environment or library of motion commands used to program an
Ultra5000 intelligent positioning drive, refer to the Ultra5000 Programming Manual, publication
2098-PM001.

Typical Configuration - Ultra5000 Intelligent Positioning Drive System


Commissioning and Communication
Ultra5000
Drive
Inputs
I/O and Commands
Outputs
Commands
Ultraware
PanelView
Software
DF1 Interface

Motor Feedback

Motor Power
MP-Series and TL-Series Rotary Motors
(MPL-xxxx motors shown)

Typical Configuration - Ultra5000-DN Intelligent Positioning Drive System


Input Card Output Card
ControlLogix Controller DeviceNet Network Card

PanelView ControlLogix Platform

DeviceNet Network DeviceNet Network


Ultra5000-DN
Drive
Inputs
Outputs
Commands

Commissioning and Communication

Motor Feedback

Motor Power
MP-Series and TL-Series Rotary Motors Ultraware
(MPL-xxxx motors shown) Software

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Ultra5000 Intelligent Positioning Drives Chapter 10

Ultra5000 Intelligent Positioning Drive Specifications


This section contains general power, physical and environmental, power dissipation, controller, inputs/
outputs, auxiliary feedback, communication, and connector specifications for the Ultra5000 and
Ultra5000-DN Intelligent Positioning Drives.

Power Specifications
2098-IPD-005-xx, 2098-IPD-010-xx, and 2098-IPD-020-xx Ultra5000 (230V) Drives
Value
Attribute
2098-IPD-005 2098-IPD-010 2098-IPD-020

AC input voltage (1) 100…240V rms single-phase

AC input frequency 47…63 Hz


(2) (3)
AC input current
Nom (rms) 5A 9A 18 A
230V AC (0-pk) max inrush (4) 100 A - Series A 100 A - Series A 100 A - Series A
20 A - Series B 20 A - Series B 20 A - Series B
Continuous output current (rms) 1.8 A 3.5 A 7.1 A
Continuous output current (0-pk) 2.5 A 5.0 A 10 A
Peak output current (rms) 5.3 A 10.6 A 21.2 A
Peak output current (0-pk) 7.5 A 15 A 30 A
Bus capacitance 1410 µF 1880 µF 1880 µF
Internal shunt resistance N/A N/A N/A
Shunt on N/A N/A N/A
Shunt off N/A N/A N/A
Bus overvoltage 400V DC 400V DC 400V DC
Energy absorption capability
115V AC input 93 J 125 J
230V AC input 38 J 51 J
Continuous power output
115V AC input 0.25 kW 0.5 kW 1.0 kW
230V AC input 0.5 kW 1.0 kW 2.0 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 88…265V rms.
(2) The 2098-IPD-005x-xx, 2098-IPD-010x-xx, and 2098-IPD-020x-xx (230V) drives are limited to:
Series A - one contactor cycle every two minutes.
Series B - one contactor cycle every 10 s for up to two minutes, not to exceed 12 cycles in five minutes.
(3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended (refer to Fuse Specifications on page 354).
(4) In-rush current limiting circuitry is enabled within 3 s after removal of AC line power.

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2098-IPD-030-xx, 2098-IPD-075-xx, and 2098-IPD-150-xx Ultra5000 (230V) Drives


Value
Attribute
2098-IPD-030 2098-IPD-075 2098-IPD-150
100…240V rms 240V rms
AC input voltage (1) Single-phase Three-phase
AC input frequency 47…63 Hz

Main AC input current (2) (3)


Nom (rms) 28 A 30 A 46 A
230V AC (0-pk) max inrush 50 A 50 A 68 A
Auxiliary AC input current
115V AC (rms) nom 1.0 A 1.0 A 1.0 A
230V AC (rms) nom 0.5 A 0.5 A 0.5 A
115V AC (0-pk) max inrush (4) 47 A 47 A 47 A
230V AC (0-pk) max inrush (4) 95 A 95 A 95 A
Continuous output current (rms) 10.6 A 24.7 A 45.9 A
Continuous output current (0-pk) 15 A 35 A 65 A
Peak output current (rms) 21.2 A 53 A 106 A
Peak output current (0-pk) 30 A 75 A 150 A
Bus capacitance 2820 µF 4290 µF 7520 µF
Internal shunt resistance 35 Ω 16.5 Ω 9.1 Ω
Shunt on 420V DC 420V DC 420V DC
Shunt off 402V DC 402V DC 402V DC
Bus overvoltage 452V DC 452V DC 452V DC
Internal shunt
Continuous power 50 W 50 W 180 W
Peak power 4.5 kW 10 kW 18 kW
External shunt
Resistance 30 Ω (-0/+5%) 16.5 Ω (-0/+5%) 9 Ω (-0/+5%)
Continuous power 2.4 kW 4 kW 8 kW
Peak power 6 kW 10 kW 19 kW
Energy absorption capability
115V AC input 251 J 381 J 669 J
230V AC input 139 J 211 J 370 J
Continuous power output
115V AC input 1.5 kW N/A N/A
230V AC input 3 kW 7.5 kW 15 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 88…265V rms.
(2) The 2098-IPD-030x-xx, 2098-IPD-075x-xx, and 2098-IPD-150x-xx (230V) drives are limited to one contactor cycles per two minutes.
(3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended (refer to Fuse Specifications on page 354).
(4) 400 μs half wave sine.

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Ultra5000 (460V) Drives


Value
Attribute
2098-IPD-HV030 2098-IPD-HV050 2098-IPD-HV100 2098-IPD-HV150 2098-IPD-HV220
230/480V rms
AC input voltage (1) (2) Three-phase
AC input frequency 47…63 Hz

Main AC input current (3) (4)


460V AC (rms) nom 4A 7A 14 A 20 A 28 A
460V AC (rms) max inrush 6A 6A 6A 6A 6A
Auxiliary AC input current
230V AC (rms) nom 0.55 A 0.55 A 0.55 A 0.55 A 0.55 A
360V AC (rms) nom 0.35 A 0.35 A 0.35 A 0.35 A 0.35 A
480V AC (rms) nom 0.25 A 0.25 A 0.25 A 0.25 A 0.25 A
230V AC (0-pk) max inrush (5) 47 A 47 A 47 A 47 A 47 A
480V AC (0-pk) max inrush (5) 68 A 68 A 68 A 68 A 68 A
Continuous output current (rms) 5.0 A 7.8 A 16.3 A 24.0 A 33.2 A
Continuous output current (0-pk) 7.0 A 11 A 23 A 34 A 47 A
Peak output current (rms) 9.9 A 15.6 A 32.5 A 48.1 A 66.5 A
Peak output current (0-pk) 14 A 22 A 46 A 68 A 94 A
Bus capacitance 470 µF 470 µF 705 µF 940 µF 1880 µF
Internal shunt resistance 120 Ω 120 Ω 40 Ω 25 Ω 20 Ω
Shunt on
230V AC input 400V DC
480V AC input 800V DC
Shunt off
230V AC input 375V DC
480V AC input 750V DC
Bus overvoltage
230V AC input 410V DC
480V AC input 810V DC
Internal shunt
Continuous power 100 W 100 W 200 W 200 W 400 W
Peak power 5.3 kW 5.3 kW 16 kW 25.6 kW 32 kW
External shunt
Resistance (-0/+5%) 120 Ω 120 Ω 40 Ω 25 Ω 20 Ω
Continuous power 3 kW 5 kW 10 kW 15 kW 22 kW
Peak power 5.3 kW 5.3 kW 16 kW 25.6 kW 32 kW
Energy absorption capability
230V AC input with 230V motor 15 J 15 J 22 J 29 J 59 J
230V AC input with 460V motor 129 J 129 J 194 J 259 J 517 J
480V AC input 55 J 55 J 82 J 109 J 219 J
Continuous power output
230V AC input 1.5 kW 2.5 kW 5.0 kW 7.5 kW 11 kW
480V AC input 3.0 kW 5.0 kW 10 kW 15 kW 22 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 207…264V rms and 324…528V rms.
(2) The 2098-IPD-HVxxx-xx drives can be powered with 230V rms and used with motors designed for 230V operation. In such cases, the voltage levels used for shunting and
DC bus overvoltage limits are adjusted to be compatible with the voltage limit of the motor.
The 2098-IPD-HVxxx-xx drives can be powered with 480V rms and used with motors designed for 480V operation. In such cases, the voltage levels used for shunting and
DC bus overvoltage limits are adjusted to be compatible with the voltage limit of the motor.

(3) The 2098-IPD-HVxxx -xx (460V) drives are limited to three contactor cycles per minute.
(4) Power initialization requires a short period of inrush current (processor controlled via soft start circuitry). Dual element time delay (slow blow) fuses are recommended
(refer to Fuse Specifications on page 354).

(5) 400 μs half wave sine.

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Fuse Specifications

Use class CC, G, J, L, R, or T class fuses, with current ratings as indicated in the table below. The table
below lists fuse examples recommended for use with the Ultra5000 (230V and 460V) drives.

Recommended Fuse
Input
Drive Cat. No. Input Type
Voltage
Class CC (1) Class J (1)
2098-IPD-005 FNQ-R-6 LPJ-6SP
2098-IPD-010 FNQ-R-10 LPJ-10SP
2098-IPD-020 FNQ-R-20 LPJ-20SP
Input power
2098-IPD-030 230V AC FNQ-R-30 LPJ-30SP
2098-IPD-075 FNQ-R-30 LPJ-30SP
2098-IPD-150 N/A LPJ-60SP
2098-IPD-xxx Auxiliary input power FNQ-R-10 LPJ-10SP
2098-IPD-HV030 KTK-R-5 LPJ-5SP
2098-IPD-HV050 KTK-R-8 LPJ-8SP
2098-IPD-HV100 Input power KTK-R-20 LPJ-17-1/2SP
460V AC
2098-IPD-HV150 KTK-R-30 LPJ-30SP
2098-IPD-HV220 N/A LPJ-35SP
2098-IPD-HVxxx Auxiliary input power FNQ-R-10 LPJ-10SP
(1) Part numbers shown are examples of Bussmann fuses.

Circuit Breaker Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Circuit Breaker Examples for Ultra5000 (460V) Drives


Input
Drive Cat. No. Circuit Breakers
Voltage
2098-IPD-HV030 140M-F8E-C16
2098-IPD-HV050 140M-F8E-C20
2098-IPD-HV100 460V 140M-F8E-C32
2098-IPD-HV150 140M-F8E-C45
2098-IPD-HV220 N/A

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Contactor Ratings
Input
Drive Cat. No. Contactor
Voltage
100-C23x10 (AC coil)
2098-IPD-HV030 100-C23Zx10 (DC coil)
100-C30x10 (AC coil)
2098-IPD-HV050 100-C30Zx10 (DC coil)
100-C37x10 (AC coil)
2098-IPD-HV100 460V 100-C37Zx10 (DC coil)
100-C43x10 (AC coil)
2098-IPD-HV150 100-C43Zx10 (DC coil)
100-C60x10 (AC coil)
2098-IPD-HV220 100-C60Zx10 (DC coil)

Power Dissipation Specifications

Max Loss Max Loss


Drive Cat. No. Drive Cat. No.
W W
2098-IPD-005 48 2098-IPD-HV030 175 + dissipative shunt
2098-IPD-010 48 2098-IPD-HV050 175 + dissipative shunt
2098-IPD-020 50 2098-IPD-HV100 350 + dissipative shunt
2098-IPD-030 150 + dissipative shunt 2098-IPD-HV150 350 + dissipative shunt
2098-IPD-075 300 + dissipative shunt 2098-IPD-HV220 600 + dissipative shunt
2098-IPD-150 500 + dissipative shunt

Communication Specifications
Attribute Value
Serial
Ports Two RS-232/RS-422/RS-485
Communication rates 1200, 2400, 4800, 9600, 19200, and 38400 bps
DeviceNet interface (option)
Power consumption from
60 mA
network
Data rates 125, 250, and 500 kbps
Node addresses 00…63
Messaging capabilities Explicit, polled I/O

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Inputs/Outputs Specifications
Attribute Value
General purpose digital inputs 16 optically isolated 12…24V inputs
Inputs/outputs -
Software selectable as a group to be active high, current sinking or active low, current sourcing
sinking/sourcing selection
General purpose digital outputs 7 optically isolated 12…24V Outputs - 50 mA max
General purpose relay output 1 normally open relay - 30V DC max, 1 A max current
General purpose I/O response 100 µs
High speed input response < 1 µs (inputs 1 and 2)
Position capture response < 1 µs (input 1, input 2, motor encoder index, and auxiliary encoder index)
General purpose analog inputs 2 12-Bit analog to digital converters (+/- 10V, single-ended)
General purpose analog outputs 2 12-Bit digital to analog converters (+/- 10V, +/- 2mA, single-ended)

Memory Specifications
Attribute Value
User program memory capacity 512 Kbps
User program memory storage medium Flash memory, 100,000 write cycles
Non-volatile memory capacity 32 Kbps (approximately 8000 nonvolatile user variables)
Non-volatile memory storage medium nvSRAM (high-speed SRAM/EEPROM)

Auxiliary Feedback Specifications


Attribute Value
Input modes A quad B
Max signal frequency 2.5 MHz
Input types Differential

Connector Specifications
Connector Description Specification
28-position plugable spring clamp
CN1A Digital I/O connector terminal block
Auxiliary feedback/analog I/O 14-position plugable spring clamp
CN1B connector terminal block
15-pin high-density female D-sub
CN2 Motor feedback connector connector
CN3A and CN3B Serial port connectors 9-pin female D-sub connector
Main and auxiliary AC, DC bus,
TB1 and TB2 Screw terminal block
motor power, and shunt connectors

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Physical and Environmental Specifications


Attribute Value Attribute Value
Weight, approx. kg (lb) Weight, approx. kg (lb)
2098-IPD-005 1.77 (3.9) 2098-IPD-HV030 8.55 (18.8)
2098-IPD-010 2.07 (4.55) 2098-IPD-HV050 8.55 (18.8)
2098-IPD-020 2.05 (4.51) 2098-IPD-HV100 10.44 (22.96)
2098-IPD-030 6.16 (13.58) 2098-IPD-HV150 10.44 (22.96)
2098-IPD-075 9.23 (20.35) 2098-IPD-HV220 14.1 (31.0)
2098-IPD-150 13.96 (30.78) 2098-IPD-HV030-DN 8.89 (19.6)
2098-IPD-005-DN 2.11 (4.7) 2098-IPD-HV050-DN 8.89 (19.6)
2098-IPD-010-DN 2.41 (5.3) 2098-IPD-HV100-DN 10.78 (23.72)
2098-IPD-020-DN 2.39 (5.3) 2098-IPD-HV150-DN 10.78 (23.72)
2098-IPD-030-DN 6.55 (14.43) 2098-IPD-HV220-DN 14.44 (31.77)
2098-IPD-075-DN 9.62 (21.20)
2098-IPD-150-DN 14.35 (31.63)
Operating temperature 0…55 °C (32…131 °F)
Storage temperature -40…70 °C (-40…158 °F)
Humidity 5…90% noncondensing
Altitude 1500 m (5000 ft) Derate 3% for each 300 m above 1500 m
Vibration
Operating/ 10…2000 Hz, 2 g peak, 0.015 in.
Nonoperating max displacement
Shock
Nonoperating 15 g 11 ms half sine
UL Listed to U.S. and
UL 508 C File E145959
Canadian safety standards

Maximum Feedback Cable Lengths

Although motor power and feedback cables are available in standard lengths up to 90 m (295.3 ft), the
drive/motor/feedback combination may limit the maximum feedback cable length. This table assumes the
use of cables recommended in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute High-resolution Absolute High-resolution Incremental/TTL
Motor Cat. No. (5V) Encoder (9V) Encoder (5V) Encoder
m (ft) m (ft) m (ft)
MPL-A3xxx…MPL-A5xxx-S/M (1) 30 (98.4)
MPL-B3xxx…MPL-B9xxx-S/M 30 (98.4)
MPL-A/B3xxx…MPL-A/B45xxx-H 30 (98.4)
MPM-Axxxxx-S/M 30 (98.4)
MPM-Bxxxxx-S/M 30 (98.4)
MPF-Axxxx-S/M (1) 30 (98.4)
MPF-Bxxxx-S/M 30 (98.4)
MPS-Axxxx-S/M 30 (98.4)
MPS-Bxxxx-S/M 30 (98.4)
TLY-Axxxx-H 30 (98.4)
(1) MPL-A5xxx and MPF-A5xxx motor encoders are rated for 9V, the remaining Bulletin MPL and MPF (230V) motor encoders are rated for 5V.

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Ultra5000 Intelligent Positioning Drive Dimensions


This section contains dimensions for the Ultra5000 and Ultra5000 DeviceNet interface drives (-DN indicates
DeviceNet interface).

In the figure below, -xxx is replaced by -005, -010, or -020 to represent the Ultra5000 500 W, 1 kW, and
2 kW drives respectively.

2098-IPD-xxx and 2098-IPD-xxx-DN Dimensions (230V)

83.82
(3.30)
43.18 20.32 131.83
(1.70) (0.80) (5.19)

Dimensions are in mm (in.)

184.91 205.23 Model shown is the 2098-IPD-xxx-DN


193.55
(7.62) (7.28) (8.08)

(1) 144.53
25.4
(1.0) (5.69)
43.18 20.32
(1.70) (0.80)
F

(1) This dimension applies to only the 2098-IPD-005-DN, 2098-IPD-010-DN, and 2098-IPD-020-DN (Ultra5000 with DeviceNet interface) models.

Ultra5000 Drive F
mm (in.)
91.19
2098-IPD-005
(3.59)
2098-IPD-010-DN, 114.30
2098-IPD-020-DN (4.50)

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In the figure below, -xxx is replaced by -030, -075, or -150 to represent the Ultra5000 3, 7.5, and 15 kW
drives respectively.

2098-IPD-xxx and 2098-IPD-xxx-DN Dimensions (230V)

A
B C 227.0
(8.94)

Dimensions are in mm (in.)

360.7 Model shown is the 2098-IPD-030-DN


349.3
(13.75) 335.1 (14.20)
(13.19)

(1)
172.3
(6.78)

(1) (1)
25.4 K
(1.0)
B C J

(1) This dimension only applies to the 2098-IPD-030-DN, 2098-IPD-075-DN, and 2098-IPD-150-DN (Ultra5000 with DeviceNet interface) models.

A B C J K
Ultra5000 Drive mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2098-IPD-030 92.7 50.8 20.3 243.9 149.3
2098-IPD-030-DN (3.65) (2.0) (0.8) (9.60) (5.88)
2098-IPD-075 141.0 88.9 24.3 247.3 152.7
2098-IPD-075-DN (5.55) (3.50) (0.96) (9.73) (6.01)
2098-IPD-150 190.5 69.9 24.9 245.1 146.5
2098-IPD-150-DN (7.5) (2.75) (0.98) (9.49) (5.77)

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Chapter 10 Ultra5000 Intelligent Positioning Drives

In the figure below, -xxx is replaced by -030, -050, -100, -150, or -220 to represent the Ultra5000 3, 5, 10,
15, and 22 kW drives respectively.

2098-IPD-HVxxx and 2098-IPD-HVxxx-DN Dimensions (460V)

A 225.8
B B C (8.89)

Dimensions are in mm (in.)

Model shown is the 2098-IPD-HV030-DN


D H I

(1)
172.3
(6.78)

(1) (1)
25.4 148.8
B B
1.0 (5.86)
C 242.2
(9.54)

(1) This dimension applies to only the 2098-IPD-HV030-DN, 2098-IPD-HV050-DN, 2098-IPD-HV100-DN, 2098-IPD-HV150-DN, and 2098-IPD-HV220-DN (Ultra5000 with
DeviceNet interface) models.

A B C D H I
Ultra5000 Drive mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2098-IPD-HV030,
2098-IPD-HV030-DN, 138.7 18.5
2098-IPD-HV050, (5.46) (0.73)
2098-IPD-HV050-DN 50.8 349.3 331.5 360.7
2098-IPD-HV100, (2.0) (13.75) (13.05) (14.20)
2098-IPD-HV100-DN, 151.6 25.0
2098-IPD-HV150, (5.97) (0.99)
2098-IPD-HV150-DN
2098-IPD-HV220 203.2 76.2 25.4 380.41 362.6 391.8
2098-IPD-HV220-DN (8.0) (3.0) (1.0) (14.98) (14.28) (15.43)

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Ultra5000 Intelligent Positioning Drives Chapter 10

Ultra5000 Connector, Indicator, and Switch Locations


This section provides the connector, indicator, and switch locations for the Ultra5000 and Ultra5000
DeviceNet interface drives (-DN indicates DeviceNet interface).

2098-IPD-005, 2098-IPD-010, and 2098-IPD-020 Ultra5000 (230V) Connectors

DeviceNet

11
5 12
PWR
13
4
6
14

7
2
8

1 9

10

2098-IPD-005, 2098-IPD-010, 2098-IPD-005-DN, 2098-IPD-010-DN,


and 2098-IPD-020 and 2098-IPD-020-DN
Ultra5000 Drives Ultra5000 DeviceNet Interface Drives

Item Description Item Description


CN1B 14-pin auxiliary feedback and
1 Motor power connections 8 analog I/O connector
2 AC input power connections 9 CN3B 9-pin auxiliary serial port connector
DC bus connections for active shunt
3 10 CN2 15-pin motor feedback connector
resistor kit
4 CN1A 28-pin digital I/O connector 11 Module status indicator
5 Seven-segment fault status indicator 12 Network status indicator
6 Node address switches 13 Data rate switch
7 CN3A 9-pin serial port connector 14 DeviceNet interface connector

For CN1A, CN1B, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits
beginning on page 418.

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Chapter 10 Ultra5000 Intelligent Positioning Drives

2098-IPD-030, 2098-IPD-075, and 2098-IPD-150 Ultra5000 (230V) Connectors

Statu
St at uss

Internal
1 5
PWR

4 2
External Nodee Addr eess
Nod ss
Shunt ( 00-6
00-63,
3, PPGM)
GM)
3

TB 2
TB2 6

C
N
3 7
A

C
DANGER N
3 8
B

D C Bu s

DeviceNet
U
12
V
3 M otor
ot or 13
W C
N
2
9 14

+ CN 1A
CN1A
2 D C Bu s
15
-

L1

L2
10

L3
1 1 00
0 0 --2244 0 VA C
5 0/
0 / 6 0 Hz
Hz

L1
A UX

L2 / N
A UX 11
TB 1
TB1

C N1B

2098-IPD-030, 2098-IPD-075, 2098-IPD-030-DN, 2098-IPD-075-DN,


and 2098-IPD-150 and 2098-IPD-150-DN
Ultra5000 Drives Ultra5000 DeviceNet Interface Drives

Item Description Item Description Item Description


CN1B 14-pin auxiliary feedback and
1 AC input power connections (1) 6 Node address switches 11 analog I/O connector
DC bus connections for active shunt
2 7 CN3A 9-pin serial port connector 12 Module status indicator
resistor kit
CN3B 9-pin auxiliary serial port
3 Motor power connections 8 13 Network status indicator
connector
CN2 15-pin motor feedback
4 Passive shunt connections 9 14 Data rate switch
connector
5 Seven-segment fault status indicator 10 CN1A 28-pin digital I/O connector 15 DeviceNet interface connector
(1) The 2098-IPD-030x-xx drives do not have an L3 power terminal.

For CN1A, CN1B, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits
beginning on page 418.

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Ultra5000 Intelligent Positioning Drives Chapter 10

2098-IPD-HV030, 2098-IPD-HV050, 2098-IPD-HV100, 2098-IPD-HV150, and 2098-IPD-HV220 Ultra5000 (460V) Connectors

Nodee Addr eess s


Nod
(00 -63, PGM)
(00-63,

DANGER
DeviceNet

12
13
3
9 14

15
2

10

11

2098-IPD-HV030-DN, 2098-IPD-HV050-DN,
2098-IPD-HV030, 2098-IPD-HV050, 2098-IPD-HV100, 2098-IPD-HV100-DN, 2098-IPD-HV150-DN,
2098-IPD-HV150, and 2098-IPD-HV220 and 2098-IPD-HV220-DN
Ultra5000 Drives Ultra5000 DeviceNet Interface Drives

Item Description Item Description Item Description


CN1B 14-pin auxiliary feedback and
1 AC input power connections 6 Node address switches 11 analog I/O connector
DC bus connections for active shunt
2 7 CN3A 9-pin serial port connector 12 Module status indicator
resistor kit
CN3B 9-pin auxiliary serial port
3 Motor power connections 8 13 Network status indicator
connector
CN2 15-pin motor feedback
4 Passive shunt connections 9 14 Data rate switch
connector
5 Seven-segment fault status indicator 10 CN1A 28-pin digital I/O connector 15 DeviceNet interface connector

For CN1A, CN1B, CN2, and CN3 connector options, refer to Breakout Components and Connector Kits
beginning on page 418.

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Chapter 10 Ultra5000 Intelligent Positioning Drives

Ultra5000 Intelligent Positioning Drives Catalog Numbers


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your drive. For
questions regarding product availability, contact your Allen-Bradley distributor.

2098 - IPD - xx xxx - xx


Connectivity Option
DN = DeviceNet interface
Blank = No network connectivity
Continuous Output Power
005 = 500 W 030 = 3 kW 100 = 10 kW
010 = 1 kW 050 = 5 kW 150 = 15 kW
020 = 2 kW 075 = 7.5 kW 220 = 22 kW
Input Power (VAC)
HV = High voltage (230…480V AC)
Blank = Standard (115…230V AC)
Intelligent Positioning Drive
Bulletin Number

Ultraware Software Catalog Number


The Ultra5000 drives are configured by using Ultraware software (catalog number 2098-UWCPRG).

364 Publication GMC-SG001O-EN-P — March 2010


Chapter 11

Ultra1500 Digital Servo Drives

The Ultra1500 drive is an easy to use servo drive for simple servo motion
control applications and architectures. The low power platform and focused
function set makes the Ultra1500 servo drive family an attractive solution for
simple machine control architectures including Logix, SLC, and third-party
machine and motion control systems.

Topic Page
Ultra1500 Servo Drive Components 365
Ultra1500 Servo Drive Specifications 367
Ultra1500 Servo Drive Dimensions 371
Ultra1500 Connector, Indicator, and Switch Locations 372
Ultra1500 Servo Drive Catalog Numbers 373

Ultra1500 Servo Drive Components


Ultra1500 servo drive systems consist of these required components:

• One Ultra1500 servo drive


• One TL-Series (Bulletin TL) motor
• One motor power and feedback cable

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Chapter 11 Ultra1500 Digital Servo Drives

Typical Configuration - Ultra1500 Servo Drive System (with motion controller)

Commissioning and Communication

Ultra1500 Drive

I/O and Commands


Ultraware
Motor Feedback Motion Controller (1) Software

Motor Power

Linear Motor

(1) Third party motion controller can be used under required speed reference. Speed reference can be ±10V or pulse train input (PTI).

Typical Configuration - Ultra1500 Servo Drive System (with Logix platform)


Commissioning and Communication

Input Output
Ultra1500 Drive Logix Controller Logix Interface Module

I/O and Commands


Logix Platform Ultraware
Motor Feedback (ControlLogix is shown) Software

Motor Power

TL-Series
(Bulletin TL) Servo Motor

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Ultra1500 Digital Servo Drives Chapter 11

Ultra1500 Servo Drive Specifications


This section contains general power, physical/environmental, power dissipation, controller, I/O, operating
modes command sources, serial communication, network communication, feedback, and connector
specifications for the Ultra1500 digital servo drives.

Ultra1500 Servo Drive Power Specifications


Value
Attribute
2092-DA1 2092-DA2 2092-DA3 2092-DA4 2092-DA5

AC input voltage (1) (2) 200…240V rms single-phase 200…240V rms three-phase

AC input frequency 50/60 Hz 50/60 Hz

Main AC input current (3)


Nom (rms) 3.3 A 5.5 A 8.0 A 11 A 15 A
Max inrush (0-pk) 240V AC input 200 A 200 A 200 A 200 A 200 A
Control AC input current
Nom (rms) 240V AC input 2.0 A 2.0 A 2.0 A 2.0 A 2.0 A
Max inrush (0-pk) 240V AC input 75 A 75 A 75 A 75 A 75 A
Continuous output current (rms) 1.0 A 1.7 A 3.3 A 7.6 A 11.6 A
Continuous output current (0-pk) 1.4 A 2.4 A 4.7 A 10.7 A 16.4 A
Peak output current (rms) 2.4 A 5.1 A 8.0 A 17.5 A 30.7A
Peak output current (0-pk) 3.4 A 7.2 A 11.3 A 24.8 A 43.4 A
Bus capacitance 660 µF 990 µF
Internal shunt resistance N/A N/A 50 Ω 50 Ω 30 Ω
Shunt on N/A N/A 390V DC
Shunt off N/A N/A 380V DC
Bus overvoltage 410V DC
Internal shunt
Continuous power N/A N/A 30 W 50 W 70 W
Peak power N/A N/A 3 kW 3 kW 5 kW
(1) Specification is for nominal voltage. The absolute limits are ±10%, or 180…264V rms.
(2) The AC input voltage between any two input power pins (L1, L2, L3, L1C, L2C, and chassis) must not exceed this rating. This note also applies to the chassis ground
connection, which implies that transformer secondaries must be grounded.

(3) The 2092-DAx Ultra1500 drives are limited to one contactor cycles per two minutes.

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Chapter 11 Ultra1500 Digital Servo Drives

Fuse Specifications
Recommended Main Power Fuses (1) Recommended Control Power Fuses (1)
Drive Cat. No.
Group 1 (2) Group 2 (3) Group 1 (4) Group 2 (2) Group 3 (3)
2092-DA1
FNQ-R-7
2092-DA2 N/A
2092-DA3 FNQ-R-10 FRS-R-2-1/2 FNQ-R-7-1/2 LPJ-6
2092-DA4 FNQ-R-15 LPJ-15
2092-DA5 FNQ-R-20 LPJ-20
(1) Part numbers shown are examples of Bussmann fuses.
(2) FNQ-R fuses are time-delay Fuses, class CC.
(3) LPJ fuses are dual-element, time-delay fuses, class J.
(4) FRS-R fuses are dual-element, time-delay fuses, class RK5.

Circuit Breaker Specifications

While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not
handle high current inrush as well as fuses.

Make sure the selected components are properly coordinated and meet acceptable codes including any
requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and
must be kept below the short-circuit current rating of the circuit breaker.

Contactor Ratings
Drive Cat. No. Contactor (1)
2092-DA1 100-M05Nxy
2092-DA2 100-M09Nxy
2092-DA3 100-M12Nxy
2092-DA4 100-C16xy
2092-DA5 100-C23xy
(1) For contactors: x represents coil voltage, and y represents number of contacts.

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Ultra1500 Digital Servo Drives Chapter 11

Power Dissipation Specifications


Max Loss
Drive Cat. No. W
2092-DA1 50
2092-DA2 50
2092-DA3 50 + 30 (internal shunt)
2092-DA4 100 + 50 (internal shunt)
2092-DA5 150 + 70 (internal shunt)

Communication Specifications
Attribute Value
Serial
Ports One RS-232
Communication 38,400 bps
rates

Inputs/Outputs Specifications
Attribute Value
Digital inputs 7 optically isolated, 24V, active low, current sinking
Digital outputs 3 optically isolated, 24V, active low or active high, current sinking or sourcing
I/O response 100 µs
Digital I/O firmware scan delay 6 ms
Velocity command 16-bit A/D, ±10V
Analog inputs
Current command 12-bit A/D, ±10V
Analog output ±10V, 8 bits, 10 mA max

Position Command Specifications


Attribute Value
Input modes A quad B, step/direction, CW/CCW

Max input frequency 250 kHz with open collector input


and type 900 kHz with differential driver input

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Chapter 11 Ultra1500 Digital Servo Drives

Physical and Environmental Specifications


Attribute Value
Weight, approx.
2092-DA1 0.90 kg (1.98 lb)
2092-DA2 0.90 kg (1.98 lb)
2092-DA3 1.20 kg (2.65 lb)
2092-DA4 2.10 kg (4.63 lb)
2092-DA5 2.10 kg (4.63 lb)
Storage: -20…80 °C (-4…176 °F)
Ambient temperature
Operation: 0…50 °C (32…122 °F)
Relative humidity 5…95% noncondensing
1500 m (4921.5 ft) - Derate 3% per 300 m
Altitude
(984.3 ft) above 1500 m (4,921.5 ft)

Vibration 5…500 Hz @ 2.5 g, 0.381 mm (0.015 in.)


max displacement
Shock 15 g, 11 ms half-sine

Connector Specifications
Connector Description Specification
CN1 User input/output 50-pin mini-D connector
CN2 Motor feedback connector 20-pin mini-D connector
CN3 Serial interface connector 20-pin female-D connector
Main AC input, DC bus, motor power, and shunt Single-row, spring clamp
connections connectors with 7.5 mm spacing

Maximum Feedback Cable Lengths

Although motor power and feedback cables are available in standard lengths up to 90 m (295.3 ft), the
drive/motor/feedback combination may limit the maximum feedback cable length. This table assumes the
use of cables recommended in the Motor/Actuator Cable Selection table on page 380.

Cable Lengths for Compatible Rotary Motors


Absolute High-resolution (5V) 17-bit Encoder
Motor Cat. No. m (ft)
TL-Axxxx-B 30 (98.4)

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Ultra1500 Digital Servo Drives Chapter 11

Ultra1500 Servo Drive Dimensions


Dimensions are in mm (in.)

A Unit shown is the 2092-DA1 and -DA2

5.0 B C
12.0
(0.20) (0.47)

145 155
(5.70) (6.10)

5.0
D E (0.20) Mounting hole (top) and slot (bottom) require:
M4 x 10 bolts (2092-DA1, -DA2, and -DA3)
M5 x 10 bolts (2092-DA4 and -DA5)

A B C D E
Ultra1500 Drive mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2092-DA1 55 5.0
2092-DA2 153 140 (2.17) (0.20) 50
(6.02) (5.51) (1.97)
70 20
2092-DA3
(2.76) (0.79)
2092-DA4 198 185 90 27 63
2092-DA5 (7.80) (7.28) (3.54) (1.06) (2.48)

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Chapter 11 Ultra1500 Digital Servo Drives

Ultra1500 Connector, Indicator, and Switch Locations

7
5
8

4 9

10

11

12
1

13

Item Description Item Description


1 Motor power connections 8 Enter key
2 DC Bus and shunt power connections 9 Control panel indicator
3 Input power connections 10 Battery compartment
4 Main power indicator 11 CN1 50-pin user I/O connector
5 Left/right and up/down key 12 CN2 20-pin motor feedback connector
6 Seven-segment status display 13 CN3 20-pin serial interface connector
7 Mode/set key

For CN1, CN2, and CN3 connector options, refer to Drive-end Connector Kits on page 414.

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Ultra1500 Digital Servo Drives Chapter 11

Ultra1500 Servo Drive Catalog Numbers


Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering chart below to understand the configuration of your drive. For
questions regarding product availability, contact your Allen-Bradley distributor.

2092 - DA x

Continuous Output Current


1 = 1.4 A 0-pk
2 = 2.4 A 0-pk
3 = 4.7 A 0-pk
4 = 10.7 A 0-pk
5 = 16.4 A 0-pk
DA = Digital Amplifier
Bulletin Number

Ultra1500 Battery Catalog Number

The Ultra1500 3.6V lithium battery (catalog number 2090-DA-BAT2) provides multi-turn encoder operation
to TL-Series motors when installed in an Ultra1500 drive. Lithium batteries have special storage, shipping,
and disposal requirements. Refer to the Ultra1500 Servo Drive User Manual, publication 2092-UM001, for
more information.

Ultraware Software Catalog Number


The Ultra1500 drives are configured by using Ultraware software (catalog number 2098-UWCPRG).

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Chapter 11 Ultra1500 Digital Servo Drives

Notes:

374 Publication GMC-SG001O-EN-P — March 2010


Chapter 12

Motion Control Accessories

This chapter includes compatibility tables, dimensions, specifications, and catalog numbers for the
accessories that support the Kinetix Motion Control drive families.

Motor and Interface Cables Page Bulletin 2094 Drive Components for Kinetix 6000,
Page
Kinetix 6200, and Kinetix 6500 Drive Families
Motor/Actuator Cable Descriptions
376
and Examples Bulletin 2094 Power Rail 432
Motor/Actuator Cable Selection 380 Bulletin 2094 Shunt Module 435
Cable Selection Fiber-optic Cable Connection Bulletin 2094 Slot-filler Module 441
389
Examples
Ethernet Cable Connection Examples 391
Interface Cable Combinations 392 Drive Accessories Kits Page
Cable Lengths Standard Cable Lengths 393 Connector Sets 442
Motor Power Cable Dimensions 396 Kinetix Safe-off Headers 443
Motor Feedback Cable Dimensions 399 Kinetix 2000 Cable Clamp Bracket Kit 445
Extension Cable Dimensions 402 Bulletin 2094 Mounting Brackets 446
Cable Dimensions
Transition Cable Dimensions 403 Kinetix 7000 DC-DC Converter and Control Board Kits 447
Motor Brake Cable Dimensions 404 External Auxiliary Encoders 448
Interface Cable Dimensions 404
Motor Power Cable Specifications 408
Drive Power Components Page
Cable Motor Feedback Cable Specifications 409
Specifications Line Interface Modules 450
Motor Brake Cable Specifications 408
AC Line Filters 462
Interface Cable Specifications 410
External Shunt Modules 471
Cable Connector Motor-end Connector Kits 411
Kits Resistive Brake Modules 479
Drive-end Connector Kits 414
8720MC Regenerative Power Supplies 483
Cable Catalog
Bulletin 2090 Cable Catalog Numbers 415
Numbers 8720MC Line Reactors 488

Breakout Boards and Connector Kits for


Page
I/O, Safety, and Feedback Connections
Low-profile Connector Kits 418

Examples and Low-profile Feedback Modules 422


Specifications Drive-mounted Breakout Boards 423
Panel-mounted Breakout Boards 427

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Chapter 12 Motion Control Accessories

Cables
A wide variety of cable products are available for connecting your motion control system. Motor power
and feedback cables are available for all Allen-Bradley servo motors. Continuous-flex rated cables,
intended for moving applications, are available for servo motors and actuators with rugged DIN
connectors. Communication and interface cables are available for connecting servo drives to ControlLogix
and CompactLogix controllers, and to other Allen-Bradley products.

IMPORTANT All flying-lead feedback cables require breakout components or connector kits for drive-end terminations.
Refer to Breakout Components and Connector Kits beginning on page 418 for catalog numbers and
descriptions.

IMPORTANT Standard (non-flex) cables have a static or one-time bend radius of ten times (10x) the cable diameter. For
flexing applications, continuous-flex cables have an operational bend radius of twelve times (12x) the cable
diameter.

Feedback Cable Descriptions


Standard Cable Connector Continuous-flex Cable Connector
Description Description
Cat. No. Style Cat. No. Style
2090-XXNFMF-Sxx Feedback 2090-CFBM4DF-xxAFxx Threaded DIN
Feedback
2090-CFBM4DF-CEAAxx Feedback (resolver) Threaded DIN 2090-CFBM7DF-xxAFxx
SpeedTec DIN
2090-CFBM4E2-CATR Feedback transition (1) 2090-CPBM7E7-xxAFxx Feedback extension
Feedback
2090-CFBM6DF-CBAAxx
(drive-end flying-lead)
Circular Plastic
Feedback
2090-CFBM6DD-CCAAxx
(drive-end connector)
Rectangular
2090-DANFCT-Sxx Feedback
Plastic
(1) Threaded DIN connector (motor end) and bayonet connector for existing 2090-XXNFMP-Sxx cable. Refer to Continuous-flex Extension Cables on page 377.

Power/Brake Cable Descriptions


Standard Cable Connector Continuous-flex Cable Connector
Description Description
Cat. No. Style Cat. No. Style
2090-XXNPMF-xxSxx Threaded DIN 2090-CPBM4DF-xxAFxx Power/brake
Power/brake Threaded DIN
2090-CPBM7DF-xxAAxx SpeedTec DIN 2090-CPWM4DF-xxAFxx Power only
2090-CPBM4E2-xxTR Power/brake transition (1) 2090-CPBM7DF-xxAFxx Power/brake
Threaded DIN
2090-CPWM4E2-xxTR Power-only transition (1) 2090-CPWM7DF-xxAFxx Power only SpeedTec DIN

2090-CPBM6DF-16AAxx Power/brake 2090-CPBM7E7-xxAFxx Power/brake extension


Circular Plastic
2090-CPWM6DF-16AAxx
Power-only
2090-DANPT-16Sxx Rectangular
2090-DANBT-18Sxx Brake Plastic

(1) Threaded DIN connector (motor end) and bayonet connector for existing 2090-XXNPMP-xxSxx cable. Refer to Continuous-flex Extension Cables on page 377.

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Motion Control Accessories Chapter 12

Continuous-flex Extension Cables

Motor power and feedback extension cables provide continuous-flex cable technology between your
standard cable and the continuous-flex application. Extension cables are available in lengths up to 30 m
(98.4 ft). Extension power cables are available in 16, 14, and 10 AWG.

Typical Extension Cable Application with Bulkhead Adapter


2090-KPB47-xxCF
Bulkhead Adapter
(power/brake)

2090-XXNPMF-xxSxx (standard) or 2090-CPBM7E7-xxAFxx


2090-CPBM7DF-xxAFxx (continuous-flex) Continuous-flex (power/brake)
Circular DIN Power/Brake Cables Extension Cable

2090-XXNFMF-Sxx (standard) or 2090-CFBM7E7-CDAFxx


2090-CFBM7DF-CDAFxx (continuous-flex) Continuous-flex (feedback)
Servo Drive Circular DIN Feedback Cables Extension Cable
Servo Motor

6200
2090-KFB47-CF
SAFE SPEED

Bulkhead Adapter
Machine with
(feedback)
Continuous-flex Cable Application

Use the Bulletin 2090 bulkhead adapters to secure your


standard (non-flex) cable to the machine or cabinet.

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Chapter 12 Motion Control Accessories

Motor Power and Feedback Transition Cables

Motor power/brake and feedback transition cables support installations where MP-Series (Bulletin MPL)
motors with bayonet connectors were recently replaced by the same motor with circular DIN connectors.
These 0.5 m (19.7 in.) cables provide a seamless transition between your new motor and existing power,
brake, and feedback cables.

TIP Brake contacts for motors with bayonet connectors are in a separate connector. Power/brake cables with
circular DIN connectors (either threaded or SpeedTec) include brake contacts in the power/brake connector.

Bayonet and Circular DIN Motor Connectors


Bayonet Connectors Bayonet Connectors Circular DIN Connectors
Threaded SpeedTec-ready
with Brake without Brake

Feedback / Power / Brake Feedback / Power


Motor Connectors Motor Connectors Power/Brake Feedback
Motor Connector Motor Connector
(threaded or SpeedTec-ready DIN connectors)

Transition Cable Application (power-only cable)

2090-XXNPMP-xxSxx (standard) or
2090-XXTPMP-xxSxx (continuous-flex) 2090-CPWM4E2-xxTR
Bayonet Power Cables Power-only Transition Cables

MP-Series
Bulletin MPL
2090-CDNFDMP-Sxx, 2090-CFBM4E2-CATR Servo Motor
2090-UXNFBMP-Sxx, and Feedback Transition Cables
2090-XXNFMP-xxSxx (standard) or
Servo drive in 2090-XXTFMP-xxSxx (continuous-flex Machine transitioning from MP-Series
existing application. Bayonet Feedback Cables (Bulletin MPL) motor with bayonet connectors to
motor with threaded or SpeedTec-ready DIN connectors.

Transition Cable Application (power/brake cable)

2090-XXNPMP-xxSxx (standard) or
2090-XXTPMP-xxSxx (continuous-flex) 2090-CPBM4E2-xxTR
Bayonet Power Cables Power/Brake Transition Cables

MP-Series
2090-XXNBMP-18Sxx (standard) or Bulletin MPL
2090-XXTBMP-18Sxx (continuous-flex Servo Motor
Bayonet Brake Cables

Servo drive in
2090-CFBM4E2-CATR
existing application. 2090-XXNFMP-xxSxx and
Feedback Transition Cables
2090-UXNFBMP-Sxx (standard) or
2090-XXTFMP-xxSxx (continuous-flex Machine transitioning from MP-Series
Bayonet Feedback Cables (Bulletin MPL) motor with bayonet connectors to
motor with threaded or SpeedTec-ready DIN connectors.

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Motion Control Accessories Chapter 12

Circular DIN Motor Connectors and Cable Plugs

Motors equipped with either threaded or SpeedTec circular DIN connectors are listed below. Circular DIN
motor connectors rotate up to 180° and combine power and brake wires in the same connector.

Motor Connector/Cable Plug Compatibility


Power-only or
Motor/Actuator Cat. No. Connector Type Feedback
Power/Brake
MPL-A/B3xxx, MPL-A/B4xxx, MPL-A/B45xxx, MPL-A/B5xxx 2090-CPxM7DF-xxAxxx 2090-CFBM7DF-CDAFxx
MPL-B6xxx, MPL-B8xxx, and MPL-B9xxx
MPM-A/Bxxxx • M7 cable plugs
MPF-A/Bxxxx • Remove the O-ring
SpeedTec-ready DIN
RDB-Bxxxx
MPAR-A/B3xxxx • Adapts to SpeedTec-ready connectors only
MPAI-A/Bxxxxx
LDC-Cxxxxxxx and LDL-xxxxxxx
MPL-A/B15xxx and MPL-A/B2xxx 2090-XXNPMF-Sxx or 2090-XXNFMF-Sxx or
MPAS-A/Bxxxx 2090-CPxM4DF-xxAxxx 2090-CFBM4DF-CxAFxx
MPMA-A/Bxxxx Threaded DIN
MPAR-A/B1xxxx and MPAR-A/B2xxxx • M4 cable plugs
HPK-B/Exxxxx • Adapts to threaded or SpeedTec-ready connectors
Threaded DIN with • O-ring required for proper seal of the connector interface
MPS-A/Bxxxx 3 m (9.8 ft) cable
extensions

IMPORTANT Motors equipped with SpeedTec-ready DIN connectors are fully compatible with threaded (M4) cable
plugs. SpeedTec-ready DIN motor connectors are also compatible with SpeedTec (M7/E7) cable plugs when
the o-ring on the motor connector is removed.
Motors equipped with threaded DIN (M4) connectors are compatible only with threaded (M4) cable plugs.

Typical Circular DIN Cable Applications


SpeedTec (M7) Cable Plug
O-ring

SpeedTec-ready
DIN Connector
• 2090-CFBM7DF-CDAFxx (continuous-flex) feedback cables
• 2090-CPWM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power-only Cables
• Attach cable plug with one-quarter turn
• 2090-CPBM7DF-xxAFxx (continuous-flex) or -xxAAxx (standard) Power/Brake Cables
• Receives M4 and M7 cable plugs
(remove the O-ring for M7) Threaded (M4) Cable Plug

• 2090-XXNFMF-Sxx (standard) Feedback Cables


• 2090-XXNPMF-xxSxx (standard) Power Cables
Threaded
• 2090-CFBM4DF-CEAAxx (standard) Resolver Feedback Cables
DIN Connectors
• Attach cable plug with 5…6 turns
• Receives M4 cable plugs only

• 2090-XXNFMF-Sxx (standard) Feedback Cables


• 2090-CFBM4DF-CDAFxx (continuous-flex) Feedback Cables
• 2090-CFBM4DF-CEAAxx (standard) Resolver Feedback Cables
• Attach cable plug with 5…6 turns
• 2090-XXNPMF-xxSxx (standard) Power Cables
• Receives M4 cable plugs only
• 2090-CPWM4DF-16AFxx (continuous-flex) Power-only Cables
• 3 m (9.8 ft) cable extensions
• 2090-CPBM4DF-16AFxx (continuous-flex) Power/Brake Cables

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Chapter 12 Motion Control Accessories

Motor/Actuator Cable Selection

These tables provide flying-lead motor cable catalog numbers for drive/motor combinations. Most motor
brake wires are in the power cable, so a separate brake cable is not required (except where noted).

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNFMP-Sxx (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

MP-Series (Bulletin MPL) Motor Feedback Cables


Motor Cat. No. Compatible Drive Cat. No. Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
MPL-A15xxx-V/Ex4xAA, 2094-ACxx-Mxx-S or 2094-AMxx-S
MPL-A2xxx-V/Ex4xAA 2097-V3xxxx
2098-DSD-xxx 2090-XXNFMF-Sxx (standard)
2090-CFBM4DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S
MPL-B15xxx-V/Ex4xAA,
2097-V3xxxx
MPL-B2xxx-V/Ex4xAA
2098-DSD-HVxxx Multi-turn High-resolution
2093-AC05-MPx or 2093-AMxx Absolute
2094-ACxx-Mxx-S or 2094-AMxx-S or
MPL-A3xxx-M/Sx7xAA, Single-turn High-resolution
2097-V3xxxx
MPL-A5xxx-M/Sx7xAA Encoder Feedback
2098-DSD-xxx
2098-IPD-xxx 2090-XXNFMF-Sxx (standard)
2094-BCxx-Mxx-S or 2094-BMxx-S 2090-CFBM7DF-CDAFxx (continuous-flex)
2097-V3xxxx
MPL-B3xxx-M/Sx7xAA,
2098-DSD-HVxxx
MPL-B9xxx-M/Sx7xAA
2098-IPD-HVxxx
2099-BMxx-S
2093-AC05-MPx or 2093-AMxx
MPL-A15xxx-Hx4xAA, 2094-ACxx-Mxx-S or 2094-AMxx-S
MPL-A2xxx-Hx4xAA 2097-V3xxxx
2098-DSD-xxx 2090-XXNFMF-Sxx (standard)
2090-CFBM4DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S
MPL-B15xxx-Hx4xAA,
MPL-B2xxx-Hx4xAA
2097-V3xxxx Incremental (1)
2098-DSD-HVxxx Feedback
2093-AC05-MPx or 2093-AMxx
MPL-A3xxx-Hx7xAA, 2094-ACxx-Mxx-S or 2094-AMxx-S
2090-XXNFMF-Sxx (standard)
MPL-A4xxx-Hx7xAA, 2097-V3xxxx
2090-CFBM7DF-CDAFxx (continuous-flex)
MPL-A45xxx-Hx7xAA 2098-DSD-xxx
2098-IPD-xxx
MPL-Bxxxx-Rx4xAA 2094-BCxx-Mxx-S or 2094-BMxx-S Resolver Feedback (1) 2090-CFBM4DF-CEAAxx (standard)

(1) Not all MP-Series low-inertia motors are available with incremental and resolver feedback options.

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNPMP-xxSxx (bayonet) cables. For help
with migration or to select bayonet cables, contact your Rockwell Automation sales representative.

MP-Series (230V) Low Inertia Motors Power Cable Cat. No.


MPL-A15xxx-xx4xAA, 2090-XXNPMF-16Sxx (standard)
MPL-A2xxx-xx4xAA 2090-CPxM4DF-16AFxx (continuous-flex)
MPL-A3xxx-xx7xAA
MPL-A420P-xx7xAA,
2090-XXNPMF-16Sxx (standard)
MPL-A430H-xx7xAA
2090-CPxM7DF-16AFxx (continuous-flex)
MPL-A4530F-xx7xAA,
MPL-A4540C-xx7xAA
MPL-A430P-xx7xAA,
2090-XXNPMF-14Sxx (standard)
MPL-A4530K-xx7xAA,
2090-CPxM7DF-14AFxx (continuous-flex)
MPL-A4540F-xx7xAA
MPL-A4560F-xx7xAA 2090-CPxM7DF-12AAxx (standard)
2090-XXNPMF-10Sxx (standard)
MPL-A520K-xx7xAA
2090-CPxM7DF-10AFxx (continuous-flex)
MPL-A540K-xx7xAA,
2090-CPBM7DF-08AAxx (standard)
MPL-A560F-xx7xAA

MP-Series (460V) Low Inertia Motors Power Cable Cat. No.


MPL-B15xxx-xx4xAA, 2090-XXNPMF-16Sxx (standard)
MPL-B2xxx-xx4xAA 2090-CPxM4DF-16AFxx (continuous-flex)
MPL-B3xxx-xx7xAA
MPL-B4xxx-xx7xAA 2090-XXNPMF-16Sxx (standard)
MPL-B45xxx-xx7xAA 2090-CPxM7DF-16AFxx (continuous-flex)

MPL-B520K-xx7xAA
MPL-B540D-xx7xAA,
2090-XXNPMF-14Sxx (standard)
MPL-B540K-xx7xAA,
2090-CPxM7DF-14AFxx (continuous-flex)
MPL-B560F-xx7xAA
MPL-B580F-xx7xAA,
MPL-B580J-xx7xAA 2090-XXNPMF-10Sxx (standard)
2090-CPxM7DF-10AFxx (continuous-flex)
MPL-B640F-xx7xAA
MPL-B660F-xx7xAA, MPL-B680D-xx7xAA,
2090-CPBM7DF-08AAxx (standard)
MPL-B960B-xx7xAA, MPL-B980B-xx7xAA
MPL-B680F-xx7xAA,
MPL-B860D-xx7xAA, MPL-B880C-xx7xAA, 2090-CPBM7DF-06AAxx (standard)
MPL-B960C-xx7xAA
MPL-B880D-xx7xAA
MPL-B960D-xx7xAA, 2090-CPBM7DF-04AAxx (standard)
MPL-B980C-xx7xAA,
MPL-B980D-xx7xAA

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 12 Motion Control Accessories

MP-Series Food Grade Motors


Motor Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
2094-ACxx-Mxx-S or 2094-AMxx-S
MPF-Axxxx-M/S 2097-V3xxxx
2098-DSD-xxx Multi-turn High Resolution
2098-IPD-xxx Absolute or 2090-XXNFMF-Sxx (standard)
Single-turn High Resolution 2090-CFBM7DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback
2097-V3xxxx
MPF-Bxxxx-M/S
2098-DSD-HVxxx
2098-IPD-HVxxx

MP-Series (230V) Food Grade Motors Power Cable Cat. No.


MPF-A310P, MPF-A320H, MPF-A320P, and MPF-A330P 2090-XXNPMF-16Sxx (standard)
MPF-A430H 2090-CPxM7DF-16AFxx (continuous-flex)

2090-XXNPMF-14Sxx (standard)
MPF-A430P, MPF-A4530K and MPF-A4540F
2090-CPxM7DF-14AFxx (continuous-flex)
MPF-A540K 2090-CPBM7DF-08AAxx (standard)

MP-Series (460V) Food Grade Motors Power Cable Cat. No.


MPF-B310P, MPF-B320P, and MPF-B330P 2090-XXNPMF-16Sxx (standard)
MPF-B430P, MPF-B4530K, and MPF-B4540F 2090-CPxM7DF-16AFxx (continuous-flex)

2090-XXNPMF-10Sxx (standard)
MPF-B540K
2090-CPxM7DF-10AFxx (continuous-flex)

MP-Series Stainless Steel Motors


Motor Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
2094-ACxx-Mxx-S or 2094-AMxx-S
MPS-Axxxx-M/S 2097-V3xxxx
2098-DSD-xxx Multi-turn High Resolution Absolute
2098-IPD-xxx or 2090-XXNFMF-Sxx (standard)
Single-turn High Resolution 2090-CFBM4DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback
2097-V3xxxx
MPS-Bxxxx-M/S
2098-DSD-HVxxx
2098-IPD-HVxxx

MP-Series (230V) Stainless Steel Motors Power Cable Cat. No.


MPS-A330P 2090-XXNPMF-16Sxx (standard)
MPS-A4540F 2090-CPxM4DF-16AFxx (continuous-flex)

MP-Series (460V) Stainless Steel Motors Power Cable Cat. No.


MPS-B330P 2090-XXNPMF-16Sxx (standard)
MPS-B4540F 2090-CPxM4DF-16AFxx (continuous-flex)

2090-XXNPMF-14Sxx (standard)
MPS-B560F
2090-CPxM4DF-14AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

MP-Series Medium Inertia Motors


Motor Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
2094-ACxx-Mxx-S or 2094-AMxx-S
MPM-Axxxxx-M/S
2097-V3xxxx
2098-DSD-xxx Multi-turn High Resolution Absolute
or 2090-XXNFMF-Sxx (standard)
2094-BCxx-Mxx-S or 2094-BMxx-S Single-turn High Resolution 2090-CFBM7DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-M or 2094-BMxx-M Encoder Feedback
MPM-Bxxxxx-M/S 2097-V3xxxx
2098-DSD-HVxxx
2099-BMxx-S
MPM-Axxxxx-2 2094-ACxx-Mxx-S or 2094-AMxx-S
Resolver Feedback (1) 2090-CFBM4DF-CEAAxx (standard)
MPM-Bxxxxx-2 2094-BCxx-Mxx-S or 2094-BMxx-S
(1) Not all MP-Series medium-inertia motors are available with the resolver feedback option.

MP-Series (200V Class) Medium Inertia Motors Power Cable Cat. No.
2090-XXNPMF-16Sxx (standard)
MPM-A115xx
2090-CPxM7DF-16AFxx (continuous-flex)
2090-XXNPMF-14Sxx (standard)
MPM-A1302F
2090-CPxM7DF-14AFxx (continuous-flex)
MPM-A1304F 2090-CPxM7DF-12AAxx (standard)
2090-XXNPMF-10Sxx (standard)
MPM-A1651F
2090-CPxM7DF-10AFxx (continuous-flex)
MPM-A1652F, MPM-A1653F 2090-CPBM7DF-08AAxx (standard)
MPM-A215xx 2090-CPBM7DF-06AAxx (standard)

MP-Series (400V Class) Medium Inertia Motors Power Cable Cat. No.
MPM-B1151x, MPM-B1152x
MPM-B1153E, MPM-B1153F 2090-XXNPMF-16Sxx (standard)
MPM-B1302F, MPM-B1302M, MPM-B1304C, MPM-B1304E 2090-CPxM7DF-16AFxx (continuous-flex)

MPM-B1651C, MPM-B1652C
MPM-B1153T
2090-XXNPMF-14Sxx (standard)
MPM-B1302T, MPM-B1304M
2090-CPxM7DF-14AFxx (continuous-flex)
MPM-B1651F, MPM-B1653C
MPM-B1652E 2090-CPxM7DF-12AAxx (standard)
MPM-B1651M, MPM-B1652F, MPM-B1653E 2090-XXNPMF-10Sxx (standard)
MPM-B2152C, MPM-B2153B 2090-CPxM7DF-10AFxx (continuous-flex)

MPM-B1653F
2090-CPBM7DF-08AAxx (standard)
MPM-B2152F, MPM-B2152M, MPM-B2153E, MPM-B2153F, MPM-B2154B, MPM-B2154E, MPM-B2154F

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 12 Motion Control Accessories

RDD-Series Direct Drive Motors


Motor Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2094-BCxx-Mxx-S or 2094-BMxx-S Multi-turn High Resolution Absolute
2090-XXNFMF-Sxx (standard)
2094-BCxx-Mxx-M or 2094-BMxx-M or
RDB-Bxxxx-7/3 2090-CFBM7DF-CDAFxx (continuous-flex)
2097-V3xxxx Single-turn High Resolution
flying-lead
2099-BMxx-S Encoder Feedback

RDD-Series (400V Class) Direct Drive Motors Power Cable Cat. No.
RDB-B21519, RDB-B21529 2090-XXNPMF-16Sxx (standard)
RDB-B29014, RDB-B29016, RDB-B29024 2090-CPxM7DF-16AFxx (continuous-flex)

RDB-B2151C, RDB-B21539 2090-XXNPMF-14Sxx (standard)


RDB-B29019, RDB-B29034 2090-CPxM7DF-14AFxx (continuous-flex)

RDB-B2152C
2090-CPxM7DF-12AAxx (standard)
RDB-B29026
RDB-B2153C 2090-XXNPMF-10Sxx (standard)
RDB-B29036, RDB-B41014 2090-CPxM7DF-10AFxx (continuous-flex)

RDB-B29029, RDB-B41016, RDB-B41024 2090-CPBM7DF-08AAxx (standard)


RDB-B29039, RDB-B41018, RDB-B41026, RDB-B41035 2090-CPBM7DF-06AAxx (standard)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

HPK-Series Asynchronous Servo Motors


Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
Multi-turn High Resolution Absolute
HPK-Bxxxxx-M/S or 2090-XXNFMF-Sxx (standard)
2099-BMxx-S
HPK-Exxxxx-M/S Single-turn High Resolution 2090-CFBM4DF-CDAFxx (continuous-flex)
Encoder Feedback

HPK-Series Asynchronous Servo Motors Power Cable Cat. No.


All HPK-Bxxxx or HPK-Exxxx motors Customer Supplied

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

TL-Series Low Inertia Motors


Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
2094-ACxx-Mxx-S or 2094-AMxx-S
TLY-Axxxx-H 2097-V3xxxx Incremental 2090-CFBM6DF-CBAAxx (flying lead) or
2098-DSD-xxx 2090-CFBM6DD-CCAAxx
2098-IPD-xxx (premolded connector)
2093-AC05-MPx or 2093-AMxx
TLY-Axxxx-B Multi-turn High Resolution Absolute
2097-V3xxxx
Encoder Feedback
TL-Axxxx-B 2092-DAx 2090-DANFCT-Sxx

TL-Series (230V) Motors Drive Compatibility Power Cable Cat. No.


2093-AC05-MPx or 2093-AMxx 2090-CPBM6DF-16AAxx
2094-ACxx-Mxx-S or 2094-AMxx-S (power and brake)
TLY-Axxxx-H
2098-DSD-xxx
2098-IPD-xxx 2090-CPWM6DF-16AAxx
TLY-Axxxx-B 2093-AC05-MPx or 2093-AMxx (power without brake)

TL-Axxxx-B 2092-DAx 2090-DANPT-16Sxx

TL-Series (230V) Motors Brake Cable Cat. No.


TL-Axxxx-B motors 2090-DANBT-18Sxx

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393. For N-Series retrofit
cable information, refer to Transition Plates for N-Series Retrofit on page 81.

IMPORTANT TL-Axxxx motors have rectangular plastic connectors and are intended for use with Ultra1500 (Bulletin
2092) servo drives. The TLY-Axxxx motors have circular plastic connectors and are intended for use with
Bulletin 2093, 2094, 2097, and 2098 (230V) servo drives.

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Chapter 12 Motion Control Accessories

MP-Series Integrated Linear Stages


Actuator Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
MPAS-Axxxxx-V/A or 2094-ACxx-Mxx-S or 2094-AMxx-S
MPMA-A 2097-V3xxxx
2098-DSD-xxx 2090-XXNFMF-Sxx (standard)
Multi-turn High Resolution Absolute
2090-CFBM4DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback
flying-lead
MPAS-Bxxxxx-V/A or 2094-BCxx-Mxx-M or 2094-BMxx-M
MPMA-B 2097-V3xxxx
2098-DSD-HVxxx

MP-Series (230V) Integrated Linear Stages Power Cable Cat. No.


MPAS-Axxxxx-V/A or 2090-XXNPMF-16Sxx (standard)
MPMA-A 2090-CPxM4DF-16AFxx (continuous-flex)

MP-Series (460V) Integrated Linear Stages Power Cable Cat. No.


MPAS-Bxxxxx-V/A or 2090-XXNPMF-16Sxx (standard)
MPMA-B 2090-CPxM4DF-16AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

TL-Series Electric Cylinders


Actuator Cat. No. Drive Compatibility Feedback Type Motor Feedback Cable
2090-CFBM6DF-CBAAxx (flying-lead) or
2093-AC05-MPx or 2093-AMxx Multi-turn High Resolution Absolute
TLAR-Axxxxx 2090-CFBM6DD-CCAAxx
2097-V3xxxx Encoder Feedback
(premolded connector) standard

TL-Series (230V) Electric Cylinders Motor Power Cable


2090-CPBM6DF-16AAxx
(power and brake) standard
TLAR-Axxxxx
2090-CPWM6DF-16AAxx
(power without brake) standard

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

MP-Series Electric Cylinders


Actuator Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
MPAR-A1xxxx 2093-AC05-MPx or 2093-AMxx
MPAR-A2xxxx 2094-ACxx-Mxx-S or 2094-AMxx-S
2097-V3xxxx 2090-XXNFMF-Sxx (standard)
MPAR-A3xxxx 2098-DSD-xxx 2090-CFBM4DF-CDAFxx (continuous-flex)
Multi-turn High Resolution Absolute flying-lead
MPAR-B1xxxx
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback
MPAR-B2xxxx
2094-BCxx-Mxx-M or 2094-BMxx-M
2097-V3xxxx 2090-XXNFMF-Sxx (standard)
MPAR-B3xxxx 2098-DSD-HVxxx 2090-CFBM7DF-CDAFxx (continuous-flex)
flying-lead

MP-Series (230V) Electric Cylinders Power Cable Cat. No.


MPAR-A1xxxx 2090-XXNPMF-16Sxx (standard)
MPAR-A2xxxx 2090-CPxM4DF-16AFxx (continuous-flex)
2090-XXNPMF-16Sxx (standard)
MPAR-A3xxxx
2090-CPxM7DF-16AFxx (continuous-flex)

MP-Series (460V) Electric Cylinders Power Cable Cat. No.


MPAR-B1xxxx 2090-XXNPMF-16Sxx (standard)
MPAR-B2xxxx 2090-CPxM4DF-16AFxx (continuous-flex)
2090-XXNPMF-16Sxx (standard)
MPAR-B3xxxx
2090-CPxM7DF-16AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

MP-Series Heavy Duty Electric Cylinders


Actuator Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
MPAI-A3xxxx 2094-ACxx-Mxx-S or 2094-AMxx-S
MPAI-A4xxxx 2097-V3xxxx
2098-DSD-xxx 2090-XXNFMF-Sxx (standard)
Multi-turn High Resolution Absolute
2090-CFBM7DF-CDAFxx (continuous-flex)
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback
flying-lead
MPAI-B3xxxx 2094-BCxx-Mxx-M or 2094-BMxx-M
MPAI-B4xxxx 2097-V3xxxx
2098-DSD-HVxxx

MP-Series (230V) Heavy Duty Electric Cylinders Power Cable Cat. No.
MPAI-A3xxxx 2090-XXNPMF-16Sxx (standard)
MPAI-A4xxxx 2090-CPxM7DF-16AFxx (continuous-flex)

MP-Series (460V) Heavy Duty Electric Cylinders Power Cable Cat. No.
MPAI-B3xxxx 2090-XXNPMF-16Sxx (standard)
MPAI-B4xxxx 2090-CPxM7DF-16AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 12 Motion Control Accessories

LDC-Series Linear Motors


Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
LDC-Cxxxxxx-xxTx1
2094-ACxx-Mxx-S or 2094-AMxx-S
(230V operation)
2098-DSD-xxx Sin/Cos or TTL 2090-XXNFMF-Sxx (standard)
2094-BCxx-Mxx-S or 2094-BMxx-S Encoder Feedback 2090-CFBM7DF-CDAFxx (continuous-flex)
LDC-Cxxxxxx-xxTx1
2094-BCxx-Mxx-M or 2094-BMxx-M
(460V operation)
2098-DSD-HVxxx

LDC-Series (230V or 460V operation) Linear Motors Power Cable Cat. No.
2090-XXNPMF-16Sxx (standard)
LDC-Cxxxxxx-xxTx1
2090-CPWM7DF-16AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDL-Series Linear Motors


Cat. No. Drive Compatibility Feedback Type Feedback Cable Cat. No.
2093-AC05-MPx or 2093-AMxx
Sin/Cos or TTL 2090-XXNFMF-Sxx (standard)
LDL-xxxxxxx-xxTx1 2094-ACxx-Mxx-S or 2094-AMxx-S
Encoder Feedback 2090-CFBM7DF-CDAFxx (continuous-flex)
2098-DSD-xxx

LDL-Series Linear Motors Power Cable Cat. No.


2090-XXNPMF-16Sxx (standard)
LDL-xxxxxxx-xxTx1
2090-CPWM7DF-16AFxx (continuous-flex)

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

Fiber-optic Cable Connection Examples

The length of each transmission section (point A to B) can be up to 32 m (105 ft) for plastic cable and
50…200 m (164.2…656.7 ft) for glass cable. In this example, the second Kinetix 7000 drive is located in a
separate cabinet and connected with bulkhead adapters.

Fiber-optic Cable Example for Single-axis Connections


1756-M16SE SERCOS SERCOS Fiber Optic
Interface Module Bulkhead Adapter

ControlLogix
Chassis SERCOS Fiber-optic Ring SERCOS Fiber-optic Ring

A B A B
B A SERCOS Fiber Optic
Bulkhead Adapter

A A
B B
Kinetix 7000 Drive Kinetix 7000 Drive
Ultra3000-SE Ultra3000-SE
Drive Drive

IMPORTANT To avoid signal loss, do not use bulkhead adapters to connect glass cables. Use bulkhead adapters for
making plastic-to-plastic cable connections only.

Multi-axis servo drives with SERCOS interface have specific cable lengths for making drive-to-drive
connections for single-wide and double-wide modules.

Drive-to-Drive Cable Length for Multi-axis Drive Families


IAM Module Adjacent AM Module Cable Cat. No. Cable Length
2093-AMP1, 2093-AMP2, or 2093-AMP5 Single-wide 2090-SCEP0-1 0.1 m (5.1 in.)
Kinetix 2000
2093-AM01 or 2093-AM02 Double-wide 2090-SCEP0-2 0.2 m (7.0 in.)
2094-AMxx-S, 2094-BMP5-S, 2094-BM01-S, or
2090-SCEP0-1 0.1 m (5.1 in.)
2094-BM02-S Single-wide
Kinetix 6000
2094-BMP5-M, 2094-BM01-M, or 2094-BM02-M
2090-SCEP0-2 0.2 m (7.0 in.)
2094-BM03-S and 2094-BM05-S Double-wide
2094-BMP5-M, 2094-BM01-M, or 2094-BM02-M 2090-SCEP0-2 0.2 m (7.0 in.)
Kinetix 6200 2094-AMxx-S, 2094-BMP5-S, 2094-BM01-S, or Single-wide
2090-SCEP0-1 0.1 m (5.1 in.)
2094-BM02-S

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Chapter 12 Motion Control Accessories

Drive-to-Drive Fiber-optic Cable Length Example (Kinetix 2000 and Kinetix 6000 drives)
1756-M16SE SERCOS
Interface Module
SERCOS interfaceTM
SERCOS Fiber-optic Ring
CP OK

Logix Platform
0.2 m 0.1 m
Tx (rear)

Rx (front)
0.2 m 0.1 m (7.0 in.) (5.1 in.)
(7.0 in.) (5.1 in.)

Kinetix 6000 IAM Module Kinetix 2000 IAM Module


(Bulletin 2094 5-axis power rail) (Bulletin 2093 3-axis power rail)

Drive-to-Drive Fiber-optic Cable Length Example (Kinetix 6000 and Kinetix 6200 drives)
1756-M16SE SERCOS
Interface Module
SERCOS interfaceTM

CP OK

Logix Platform SERCOS Fiber-optic Ring

Tx (rear)

Rx (front) 0.1 m 0.2 m


0.2 m (5.1 in.) (7.0 in.) 0.2 m 0.1 m
(7.0 in.) (7.0 in.) (5.1 in.)

Kinetix 6200 Kinetix 6000 IAM Module


IAM Power Module (Bulletin 2094 3-axis power rail)
(Bulletin 2094 6-axis power rail)

2094-SE02F-M00-Sx Control Module 2094-BCxx-Mxx-S 2094-BMxx-S


2094-BMxx-S IAM Module AM Module
2094-BMxx-M AM Power Modules with AM Modules
2094-SE02F-M00-Sx Control Modules
2094-BMxx-M AM Power Module with
2094-SE02F-M00-Sx Control Module

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Motion Control Accessories Chapter 12

Ethernet Cable Connection Examples

Shielded Ethernet cable is available in lengths up to 78 m (256 ft). However, the total length of Ethernet
cable (point A to point B) connecting drive-to-drive, drive-to-controller, or drive-to-switch must not exceed
100 m (328 ft).

Drive-to-Drive Ethernet Cable Length Example (Kinetix 6500 drives)

Logix Controller Programming Network

1756-ENxTR EtherNet/IP
Module
RSLogix 5000
Software
ControlLogix Platform

1585J-M8CBJM-x
Double-ended Ethernet Cable
A B 1585J-M8CBJM-x (shielded) Ethernet Cable

Kinetix 6500
Modular
Servo Drives

1585J-M8CC-H
RJ45 Insulation Displacement
Connector (IDC)
B A

Use 0.3 (1.0 ft) Ethernet cable from drive-to-drive.

Ethernet Cable Example for Single-axis Connections (Kinetix 300 drives)

1783-EMS08T CompactLogix L23E


CompactLogix Controller Platform
Stratix 6000 1769-L23E-QB1B Shown
A
Switch

RSLogix 5000
Software

Kinetix 300
EtherNet/IP
B 300
Indexing Drive
1585J-M8CBJM-x
Ethernet (shielded) Cable

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Chapter 12 Motion Control Accessories

Interface Cable Combinations

Cat. No. Cable Description Drive Compatibility


2090-UXPC-D09xx Serial cable to computer, 9-pin Ultra3000/5000 drives

2090-U3CC-D44xx (1) CN1 connector to flying leads for 1756-M02AE module, 44-pin, single-axis cable Ultra3000, Ultra3000 with indexing drives
and
2090-U3AE-D44xx (1) CN1 connector to premolded 1756-M02AE module connector, 44-pin, two-axis cable Ultra3000-DN, Ultra3000-DN with
indexing drives
SERCOS fiber optic plastic cables suitable only for use inside an enclosure.
2090-SCEPx-x Connectors are provided at both ends.
SERCOS fiber optic plastic cables suitable for use outside an enclosure. Connectors
2090-SCVPx-x are provided at both ends.
ControlLogix 1756-MxxSE modules to
SERCOS fiber optic plastic cables suitable for use outside an enclosure in harsh duty Kinetix 2000, Kinetix 6000, Kinetix 6200,
2090-SCNPx-x applications. Connectors are provided at both ends. Kinetix 7000, and Ultra3000-SE drives
SERCOS fiber optic glass cables suitable for use outside an enclosure. Connectors
2090-SCVGx-x are provided at both ends.
2090-S-BLHD SERCOS fiber optic cable bulkhead adapter (2 per pack).
1202-C02 Drive-to-drive safety cable for connecting single-wide Kinetix 6000 axis modules.
Kinetix 6000 drives with safe-off feature
1202-C03 Drive-to-drive safety cable for connecting double-wide Kinetix 6000 axis modules.
(2094-BCxx-Mxx-S and 2094-BMxx-S) and
Drive-to-drive safety cable for connections between two Kinetix 6000 power rails, Kinetix 7000 drives (2099-BMxx-S)
1202-C10
two Kinetix 7000 drives, or from the Kinetix 6000 power rail to Kinetix 7000 drive.
Double-ended (shielded) Ethernet cables for use when programming the safety
1585J-M8CBJM-x 2094-SE02F-M00-S0 or
configuration and the Logix EtherNet/IP network module.
2094-SE02F-M00-S1
Single-ended (shielded) Ethernet cables for use when programming the safety Kinetix 6200 control modules
1585J-M8CB-x and
configuration and the Logix EtherNet/IP network module.
2094-EN02D-M01-S0 or
1585J-M8CC-H RJ45 insulation displacement connector (IDC) for use when making your own cables. 2094-EN02D-M01-S1
Kinetix 6500 control modules
1585-C8CB-Sxxx Shielded Ethernet (bulk) cable for use when making your own cables.
2090-DAPC-D09xx Ultra1500 serial interface to computer
Ultra1500 drives
2090-DAIO-D50xxx Ultra1500 control interface to flying leads
2090-U5PM-D09xx Ultra5000 to PanelView 300 Micro, 1761-NET-ENI, and MicroLogix DF-1
Ultra5000 drives
2090-U5PV-D09xx Ultra5000 to PanelView 300 Keypad 500/600/1000 Standard DF-1
Kinetix 6000/Kinetix 6200/Kinetix 6500
2090-XXNRB-10F0P5
Resistive Brake Module (RBM) to drive interface cable, 10 AWG drives
2090-UXNRB-10F1P3 Ultra3000 drives
Kinetix 6000/Kinetix 6200/Kinetix 6500
2090-XXNRB-8F0P6
Resistive Brake Module (RBM) to drive interface cable, 8 AWG drives
2090-UXNRB-8F1P4 Ultra3000 drives
2090-UXNRB-6F1P5 Resistive Brake Module (RBM) to drive interface cable, 6 AWG Ultra3000 drives
(1) This cable does not carry the unbuffered motor encoder signals (CN1 pins 10-15). Contact your Allen-Bradley sales representative if these signals are required for your
application.

Cable length xx or x-x is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Motion Control Accessories Chapter 12

Standard Cable Lengths

Motor, breakout, and interface cables are available in standard lengths as shown in the tables below. For
all other cable catalog numbers, refer to your local Allen-Bradley representative.

Motor Power Cable Standard Lengths


Standard Cable Lengths
Cat. No. Used with
m (ft)
1 (3.2) 7 (22.9) 25 (82.0)
2 (6.5) 9 (29.5) 30 (98.4)
2090-XXNPMF-xxSxx 3 (9.8) 12 (39.4) 40 (131.2)
MPL-A/B15xx, MPL-A/B2xx, MPS-A/Bxxx, or 4 (13.1) 15 (49.2) 60 (196.8)
HPK-Bxxx, HPK-Exxx motors; and MPAS-A/Bxxx, MPAR-A/B1xx, and 5 (16.4) 20 (65.6) 90 (295.3)
MPAR-A/B2xx linear actuators (threaded DIN connectors)
2090-CPBM4DF-16AFxx 1 (3.2) 9 (29.5)
40 (131.2)
2 (6.5) 12 (39.4)
2090-CPWM4DF-16AFxx 50 (164.0)
3 (9.8) 15 (49.2)
60 (196.8)
2090-CPBM7DF-xxAFxx MPL-A/B3xxx…MPL-B9xxx, MPM-A/Bxxx, MPF-A/Bxxx, RDB-Bxxx, 4 (13.1) 20 (65.6)
75 (264.0)
rotary motors; MPAI-A/Bxxx and MPAR-A/B3xx linear actuators; and 5 (16.4) 25 (82.0)
90 (295.3)
2090-CPWM7DF-xxAFxx LDC-Series/LDL-Series linear motors (SpeedTec DIN connectors) 7 (22.9) 30 (98.4)
2090-XXNPMF-xxSxx (threaded) or 2090-CPBM7DF-xxAFxx
2090-CPBM7E7-xxAFxx
(SpeedTec DIN) cables
1 (3.2) 5 (16.4) 15 (49.2)
2090-CPBM6DF-16AAxx 2 (6.5) 7 (22.9) 20 (65.6)
TLY-Axxx rotary motors and TLAR-Axxx linear actuators (circular 3 (9.8) 9 (29.5) 25 (82.0)
2090-CPWM6DF-16AAxx plastic connectors) 4 (13.1) 12 (39.4) 30 (98.4)
2090-DANPT-16Sxx TL-Axxx motors (rectangular plastic connectors)

Motor Brake Cable Standard Lengths


Standard Cable Lengths
Cat. No. Used with
m (ft)
1 (3.2) 5 (16.4) 15 (49.2)
2 (6.5) 7 (22.9) 20 (65.6)
2090-DANBT-18Sxx TL-Axxx motors (rectangular plastic connectors) 3 (9.8) 9 (29.5) 25 (82.0)
4 (13.1) 12 (39.4) 30 (98.4)

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Chapter 12 Motion Control Accessories

Motor Feedback Cable Standard Lengths


Standard Cable Lengths
Cat. No. Used with
m (ft)
1 (3.2) 7 (22.9) 25 (82.0)
2 (6.5) 9 (29.5) 30 (98.4)
2090-XXNFMF-Sxx MPL-A/B15xx, MPL-A/B2xx, MPS-A/Bxxx, or 3 (9.8) 12 (39.4) 40 (131.2)
HPK-Bxxx, HPK-Exxx motors; and MPAS-A/Bxxx, MPAR-A/B1xx, and 4 (13.1) 15 (49.2) 60 (196.8)
MPAR-A/B2xx linear actuators (threaded DIN connectors) 5 (16.4) 20 (65.6) 90 (295.3)
2090-CFBM4DF-CDAFxx 1 (3.2) 9 (29.5)
40 (131.2)
2 (6.5) 12 (39.4)
50 (164.0)
MPL-A/B3xxx…MPL-B9xxx, MPM-A/Bxxx, MPF-A/Bxxx, RDB-Bxxx, 3 (9.8) 15 (49.2)
60 (196.8)
2090-CFBM7DF-CDAFxx rotary motors; MPAI-A/Bxxx and MPAR-A/B3xx linear actuators; and 4 (13.1) 20 (65.6)
75 (264.0)
LDC-Series/LDL-Series linear motors (SpeedTec DIN connectors) 5 (16.4) 25 (82.0)
90 (295.3)
7 (22.9) 30 (98.4)
2090-XXNFMF-Sxx (threaded) or 2090-CFBM7DF-CDAFxx
2090-CFBM7E7-CDAFxx
(SpeedTec DIN) cables
1 (3.2) 5 (16.4) 15 (49.2)
2090-CFBM6DF-CBAAxx 2 (6.5) 7 (22.9) 20 (65.6)
TLY-Axxx rotary motors and TLAR-Axxx linear actuators (circular 3 (9.8) 9 (29.5) 25 (82.0)
2090-CFBM6DD-CCAAxx plastic connectors) 4 (13.1) 12 (39.4) 30 (98.4)
2090-DANFCT-Sxx TL-Axxx motors (rectangular plastic connector)

Kinetix 300, Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, 1 (3.2)
2090-UXNFM-Sxx (1) 15 (49.2)
3 (9.8)
Kinetix 7000, and Ultra3000/5000 drives 30 (98.4)
9 (29.5)
5 (16.4)
15 (49.2)
MPL-B3xxx-R…MPL-B45xxx-R and MPM-A/Bxxxxx-2 resolver motors
2090-CFBM4DF-CEAAxx 30 (98.4)
(circular DIN connectors)
60 (196.8)
90 (295.3)
(1) Use with 2090-KFBM4-CAAA (threaded) or 2090-KFBM7-CAAA (SpeedTec) DIN connector kit.

Breakout Cable Standard Lengths


Standard Cable Lengths
Cat. No. Used with
m (ft)
Kinetix 2000, Kinetix 6000, and Kinetix 7000 motor feedback (MF) 1 (3.2)
2090-UXBC-D15xx
connectors, and Ultra3000/5000 (CN2) motor feedback connectors 3 (9.8)
9 (29.5)
2090-U3BC-D44xx Kinetix 2000 (IOD/AF), Ultra3000 (CN1) control interface connector 15 (49.2)

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Motion Control Accessories Chapter 12

Interface Cable Standard Lengths


Standard Cable Lengths
Cat. No. Used with
m (ft)
2090-UXPC-D09xx Ultra3000/5000 serial interface to computer 1 (3.2)
3 (9.8)
2090-U3CC-D44xx Single-axis flying lead Ultra3000 drive to 1756-M02AE module 9 (29.5)
15 (49.2)
2090-U3AE-D44xx Two-axis pre-wired Ultra3000 drive to 1756-M02AE module 30 (98.4)

1 (3.2)
2090-DAPC-D09xx Ultra1500 serial interface to computer 3 (9.8)
9 (29.5)
1 (3.2)
2090-DAIO-D50xxx Ultra1500 control interface to flying leads
3 (9.8)
2090-U5PM-D09xx Ultra5000 drive to PanelView 300 Micro DF-1 terminal and MicroLogix system 1 (3.2)
3 (9.8)
2090-U5PV-D09xx Ultra5000 drive to PanelView Standard DF-1 terminal 9 (29.5)

2090-SCEPx-x
0-1 (5.1 in.) (1) 3-0 (9.8) 15-0 (49.2)
0-2 (7.1 in.) (1) 5-0 (16.4) 20-0 (65.5)
2090-SCNPx-x
0-3 (1.0) (1) 8-0 (26.2) 25-0 (82.0)
SERCOS interface fiber-optic cable for drive to drive connections, 1-0 (3.2) 10-0 (32.8) 32-0 (105.0)
2090-SCVPx-x
drive to 1756-MxxSE module, or drive to 1768-M04SE module.
50-0 (164.2)
100-0 (328.3)
2090-SCVGx-x
150-0 (492.5)
200-0 (656.7)
1 (3.2)
0M3 = 0.3 (1.0)
2 (6.6)
1585J-M8CBJM-x 0M4 = 0.4 (1.3)
5 (16.4)
0M6 = 0.6 (2.0)
10 (32.8)
Shielded Ethernet cable for use when programming the Kinetix 6200 and 2 (6.6)
1585J-M8CB-x Kinetix 6500 safety configuration, and the Logix EtherNet/IP network module. 5 (16.4)
10 (32.8)
100 (328)
1585J-C8CB-Sxxx 300 (984)
600 (1968)
1202-C02 Drive-to-drive safety cable for connecting single-wide Kinetix 6000 axis modules 200 mm (7.9 in.)

1202-C03 Drive-to-drive safety cable for connecting double-wide Kinetix 6000 axis modules 350 mm (13.8 in.)
Drive-to-drive safety cable for connections between two Kinetix 6000 power rails,
1202-C10 1050 mm (41.3 in.)
two Kinetix 7000 drives, or from the Kinetix 6000 power rail to Kinetix 7000 drive
2090-XXNRB-10F0P5 10 AWG 0.5 (1.6)
Resistive Brake Module (RBM) to Kinetix 6000/
Kinetix 6200/Kinetix 6500 drives
2090-XXNRB-8F0P6 8 AWG 0.6 (2.0)

2090-UXNRB-10F1P3 10 AWG 1.3 (4.3)

2090-UXNRB-8F1P4 Resistive Brake Module (RBM) to Ultra3000 drives 8 AWG 1.4 (4.6)

2090-UXNRB-6F1P5 6 AWG 1.5 (5.0)

(1) Only available as 2090-SCEPx-x.

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Chapter 12 Motion Control Accessories

Motor Power Cable Dimensions

Power Cable Dimensions (threaded DIN connector)


300 (11.8) Continuous Flexing 300 (11.8)
One-time Flex Area Area One-time Flex Area Brown
for Installation for Installation Black
A Blue
Green/Yellow
BR+
BR-

Cable Shield
BR Cable Shield
(overall)
Bend Radius (for brake wires) 2090-XXNPMF-xxSxx
Typical End View
Brown
C Black
D E Blue
Green/Yellow

Cable Cable Shield Cable Shield


Connector Dimensions are in mm (in.) (overall) (for brake wires)
Diameter
Diameter (reference only) 2090-CPBM4DF-xxAFxx

Brown
Black
Blue
Cable Shield Green/Yellow
(overall) 2090-CPWM4DF-xxAFxx

Power Cable Dimensions (standard)

Power Cable A BR (1) C D E


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-XXNPMF-16Sxx 142 (5.6) 27.5 (1.1) 14 (0.55) 150 (5.9)
75 (2.9)
2090-XXNPMF-14Sxx 148 (5.8) 28.0 (1.1) 15 (0.59)
90.0 (3.5)
2090-XXNPMF-10Sxx 96 (3.8) 187 (7.4) 45.0 (1.8) 19 (0.75)
(1) Standard cables have a static or one-time bend radius of ten times (10x) the cable diameter.

Power Cable Dimensions (continuous-flex rated)

Power Cable A BR (1) C D E


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-CPBM4DF-16AFxx 150 (6.0) 12.5 (0.49)
75 (2.9) 27.5 (1.1) 150 (5.9)
2090-CPWM4DF-16AFxx 120 (5.0) 9.7 (0.38)
(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure the installation
area, approximately 300 mm (12 in.) at both ends of the cable, with a rigid mount that prevents the cable from flexing
where it connects to other components.

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Motion Control Accessories Chapter 12

Power Cable Dimensions (SpeedTec DIN connector)

300 (11.8) Continuous Flexing 300 (11.8)


One-time Flex Area Area One-time Flex Area Brown
for Installation for Installation Black
A Blue
E
Green/Yellow

Cable Shield Cable Shield


BR (overall) (for brake wires)
Bend Radius 2090-CPBM7DF-16AFxx
Typical End View 2090-CPBM7DF-14AFxx
Dimensions are in mm (in.) 2090-CPBM7DF-10AFxx
C (reference only)
D Brown
Black
Blue
Cable Cable Shield Green/Yellow
Connector Diameter (overall)
Diameter 2090-CPWM7DF-16AFxx
2090-CPWM7DF-14AFxx
2090-CPWM7DF-10AFxx
A A

2090-CPxM7DF-10AFxx
2090-CPBM7DF-08AAxx
2090-CPBM7DF-06AAxx 2090-CPBM7DF-04AAxx

Power Cable Dimensions (standard)

Power Cable A BR (1) C D E


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-CPBM7DF-12AAxx 140 (5.5) 14.3 (0.56)
80 (3.15) 27 (1.0) 150 (5.9)
2090-CPWM7DF-12AAxx 115 (4.5) 11.2 (0.44)
2090-CPBM7DF-08AAxx 205 (8.0) 20.5 (0.81)
97 (3.8) 45 (1.8)
2090-CPBM7DF-06AAxx 25.1 (0.99) 90 (3.5)
250 (10.0)
2090-CPBM7DF-04AAxx 150 (5.9) 63 (2.5) 25.4 (1.0)
(1) Standard cables have a static or one-time bend radius of ten times (10x) the cable diameter.

Power Cable Dimensions (continuous-flex rated)

Power Cable A BR (1) C D E


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-CPBM7DF-16AFxx 150 (6.0) 12.5 (0.49)
2090-CPWM7DF-16AFxx 120 (5.0) 9.7 (0.38)
146 (5.7) 28.0 (1.1) 150 (5.9)
2090-CPBM7DF-14AFxx 165 (6.5) 13.7 (0.54)
2090-CPWM7DF-14AFxx 125 (5.0) 10.4 (0.41)
2090-CPBM7DF-10AFxx 17.8 (0.70)
100.4 (3.9) 187 (7.4) 45.0 (1.8) 90 (3.5)
2090-CPWM7DF-10AFxx 15.7 (0.62)
(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure the installation
area, approximately 300 mm (12 in.) at both ends of the cable, with a rigid mount that prevents the cable from flexing
where it connects to other components.

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Chapter 12 Motion Control Accessories

Power Cable Dimensions (catalog number 2090-CPxM6DF-16AAxx)

28.0 Dimensions are in mm (in.)


(1.10) (reference only)
9.2 2090-CPWM6DF-16AAxx
(0.36) Cable Shield (overall) Brown
Black
Blue

Cable Green/Yellow
Connector Diameter
Diameter
2090-CPBM6DF-16AAxx
Brown
12.2 Black
(0.48) Cable Shield (overall)
Blue
Green/Yellow
MBRK+

50.8 Cable MBRK-


Cable Shield
(2.0) Diameter
(for brake wires)

Power Cable Dimensions (catalog number 2090-DANPT-16Sxx)


Dimensions are in mm (in.)
200 (reference only)
(7.87)
17.0 Ultra1500 Drives with TL-Axxxx Motors
(0.67) Shield Green
11.4 U-Phase Brown
(0.49) V-Phase Black
W-Phase Blue
Ground
Green
27.5 60
(1.08) (2.36)
32.0 30
(1.26) 100
(1.18) (3.94)

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Motion Control Accessories Chapter 12

Motor Feedback Cable Dimensions

Feedback Cable Dimensions (threaded DIN connector)

300 (11.8) Continuous Flexing


One-time Flex Area Area
for Installation
Dimensions are in mm (in.)
A (reference only)

2090-XXNFMF-Sxx
BR Bend Radius 2090-CFBM4DF-CDAFxx
2090-CFBM4DF-CEAFxx
C
D

Cable
Connector Diameter
Diameter

Feedback Cable Dimensions (standard)

Feedback Cable A BR (1) C D


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2090-XXNFMF-Sxx
57.0 (2.2) 100 (4.0) 26.0 (1.0) 10.0 (0.40)
2090-CFBM4DF-CEAAxx
(1) Standard cables have a static or one-time bend radius of ten times (10x) the cable diameter.

Feedback Cable Dimensions (continuous-flex rated)

Feedback Cable A BR (1) C D


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2090-CFBM4DF-CDAFxx 57.0 (2.2) 140 (5.5) 26.0 (1.0) 11.7 (0.46)
(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure the installation
area, approximately 300 mm (12 in.) at both ends of the cable, with a rigid mount that prevents the cable from flexing
where it connects to other components.

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Chapter 12 Motion Control Accessories

Feedback Cable Dimensions (SpeedTec DIN connector)

300 (11.8) Continuous Flexing


One-time Flex Area Area
for Installation
Dimensions are in mm (in.)
146 (5.7) (reference only)

2090-CFBM7DF-CDAFxx
BR
Bend Radius (1)

C
11.7 (0.46)

Cable
Connector Diameter
Diameter
(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure the installation area, approximately 300 mm (12 in.) at both ends
of the cable, with a rigid mount that prevents the cable from flexing where it connects to other components.

Feedback Cable Dimensions (catalog number 2090-UXNFM-Sxx)


Dimensions are in mm (in.)
(reference only) 50.0
(2.0)
9.6
(0.38)
45°

16.0
Cable Minimum Bend Radius = 96.5 (3.8) (0.6)
Diameter

34.0
(1.3)
33.5
(1.3)

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Motion Control Accessories Chapter 12

Feedback Cable Dimensions (catalog numbers 2090-CFBM6DF-CBAAxx and 2090-CFBM6DD-CCAAxx)

34.2 Dimensions are in mm (in.)


(1.3) (reference only)
9.7
(0.4)
2090-CFBM6DF-CBAAxx

Cable
Diameter 2090-CFBM6DD-CCAAxx
Connector
Diameter 16.0
(0.6)
50.0
(2.0)
9.7
(0.4)
45°

47.6 Cable
(1.9) Diameter
34.0
(1.3)
33.5
(1.3)

Feedback Cable Dimensions (catalog number 2090-DANFCT-Sxx)

16.0 Dimensions are in mm (in.)


(0.63) (reference only)

56.9 15
35
(2.24) (0.60)
(1.38) 24
45° or 60° (0.93)
41.2 30.0
(1.62) (1.18)
9.6
14.0 (0.38) Minimum Bend Radius = 64 (2.5)
(0.55)

Ultra1500 Drives with TL-Axxxx Motors


36.1
(1.42)

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Chapter 12 Motion Control Accessories

Extension Cable Dimensions

Power Cable Dimensions (SpeedTec DIN)

300 (11.8) Continuous Flexing 300 (11.8)


One-time Flex Area Area One-time Flex Area
for Installation for Installation
Dimensions are in mm (in.)
(reference only)
A A

2090-CPBM7E7-16AFxx
BR
Bend Radius 2090-CPBM7E7-14AFxx

C
D

Cable
Connector Diameter 2090-CPBM7E7-10AFxx
Diameter

Power Cable Dimensions (continuous-flex rated)

Power Cable A BR (1) C D


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2090-CPBM7E7-16AFxx 150 (5.9) 12.5 (0.49)
146 (5.7) 28.0 (1.1)
2090-CPBM7E7-14AFxx 165 (6.5) 13.7 (0.54)
2090-CPBM7E7-10AFxx 97 (3.8) 215 (8.5) 45.0 (1.8) 17.8 (0.70)
(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure
the installation area, approximately 300 mm (12 in.) at both ends of the cable, with a rigid mount that
prevents the cable from flexing where it connects to other components.

Feedback Cable Dimensions (SpeedTec DIN)

300 (11.8) Continuous Flexing 300 (11.8)


One-time Flex Area Area One-time Flex Area
for Installation for Installation
Dimensions are in mm (in.)
146 (5.7) (reference only)
26 (1.0)
11.7 (0.46) 146 (5.7)

Cable Diameter
Connector 2090-CFBM7E7-CDAFxx
140
Diameter
(5.5) Bend Radius (1)

(1) Continuous-flex cables have an operational bend radius of twelve times (12x) the cable diameter. Secure the installation area, approximately 300 mm (12 in.) at both ends
of the cable, with a rigid mount that prevents the cable from flexing where it connects to other components.

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Motion Control Accessories Chapter 12

Transition Cable Dimensions

Power Cable Dimensions


2090-CPWM4E2-xxTR
500 (19.7)
C A Dimensions are in mm (in.) 90
(reference only) D (3.54)

Connector Cable
BR Bend Radius Diameter
Diameter

2090-CPBM4E2-xxTR
500 (19.7)
90
(3.54)
C A D

Cable
Connector
Diameter
Diameter 24
(0.94)

Power Cable Dimensions (standard)

Power Cable A BR (1) C D E


Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-CPBM4E2-14TR 148 (5.83) 14.8 (0.58) 52.3 (2.06)
80 (3.15) 28.0 (1.10)
2090-CPWM4E2-14TR 104 (4.09) 10.4 (0.41) 31.0 (1.22)
2090-CPBM4E2-10TR 80 (3.15) 187 (7.36) 28.0 (1.10) 18.7 (0.74) 46.0 (1.81)
2090-CPWM4E2-10TR 95 (3.74) 156 (6.14) 45.0 (1.77) 15.6 (0.61) 31.0 (1.22)
2090-CPBM4E2-08TR 80 (3.15) 205 (8.07) 28.0 (1.10) 20.5 (0.81) 46.0 (1.81)
2090-CPWM4E2-08TR 95 (3.74) 189 (7.44) 45.0 (1.77) 18.9 (0.74) 35.0 (1.38)
2090-CPBM4E2-04TR 80 (3.15)
287 (11.30) 63.4 (2.48) 28.7 (1.13) 52.3 (2.06)
2090-CPWM4E2-04TR 95 (3.74)
(1) Standard cables have a static or one-time bend radius of ten times (10x) the cable diameter.

Feedback Cable Dimensions (catalog number 2090-CFBM4E2-CATR)

26 500 (19.7)
(1.0) 58 Dimensions are in mm (in.) 10 90
(2.3) (reference only) (0.39) (3.5)
31
(1.2)

Cable
Connector Diameter
BR Bend Radius
Diameter

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Chapter 12 Motion Control Accessories

Motor Brake Cable Dimensions

Brake Cable Dimensions (catalog number 2090-DANBT-18Sxx)

5.6 Dimensions are in mm (in.)


(0.22) 24 30 (reference only)
70
(0.9) (1.2) (2.76)

12
(0.47) Bend Radius = 15 (0.59) 7.6
(0.30)

Interface Cable Dimensions

Serial Interface Cable Dimensions (catalog number 2090-UXPC-D09xx)

Dimensions are in mm (in.)


49.78 (reference only)
(1.96)

53.85
304.8 (2.12)
(12) 6.43
(0.25)
16.51 45°
(0.65) 33.32
(1.31)

Minimum Bend Radius = 64 (2.5) Cable


Diameter
34.04
(1.34)
33.53
(1.32)

Serial Interface Cable Dimensions (catalog number 2090-DAPC-D09xx)

16 Dimensions are in mm (in.)


(0.63) (reference only)

250
56.9 (9.84)
(2.24) 53.85
(2.12)
Cable
Diameter
60˚
41.2
14 (1.62) 33.32
(0.55) (1.31)

9.6
(0.38)

Minimum Bend Radius = 64 (2.5)

36.1
(1.42)

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Motion Control Accessories Chapter 12

RBM to Drive Interface Cable Dimensions


(catalog numbers 2090-XXNRB-xxFxxx 2090-UXNRB-xxFxxx)
Dimensions are in mm (in.)
(reference only)
A
B C E F
D H G

RBM Drive

RBM Cable A B C D E F G H
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2090-XXNRB-10F0P5 517 (20.3) 74 (2.9)
16 (0.63)
2090-UXNRB-10F1P3 1320 (52.0) 105 (4.1)
2090-XXNRB-8F0P6 619 (24.4) 115 (4.5) 50 (1.9) 16 (0.6) 120 (4.7) 74 (2.9) 16 (0.6)
19 (0.75)
2090-UXNRB-8F1P4 1395 (54.9) 117 (4.6)
2090-UXNRB-6F1P5 1527 (60.1) 129 (5.1) 23 (0.90)

Control Interface Cable Dimensions (catalog number 2090-U3CC-D44xx)


Dimensions are in mm (in.)
304.8 (12.0) (reference only)
11.94
(0.47) 127
45 (5)
12.7
15.88 (0.5)
0.63
Cable
Diameter
33.32
(1.31) Minimum Bend Radius = 119 (4.7) 1500
55.47 (59.1)
(2.18)

ControlLogix 1756-M02AE Card Encoder Cable Dimensions (catalog number 2090-U3AE-D44xx)


Dimensions are in mm (in.)
55.5 (reference only)
(2.2)
1500 (59)

Axis 0 - CN1
12.7
(0.5)
6.35
(0.25)

Axis 1 - CN1
11.94 Minimum Bend Radius = 119 (4.7)
(0.47)
Cable
55.5 Diameter
(2.2)

Publication GMC-SG001O-EN-P — March 2010 405


Chapter 12 Motion Control Accessories

Control Interface Cable Dimensions (catalog number 2090-DAIO-D50xx)


Dimensions are in mm (in.)
19 (reference only)
(0.75)
57.9 250
(2.28) (9.84)

37.1
60˚
(1.46)
14
(0.55)

11.4
35
(0.55)
(1.37)
Minimum Bend Radius = 64 (2.5)

55.1
(2.17)

SERCOS Interface Fiber-optic Cable Dimensions (catalog number 2090-SCxxx-x)


D Dimensions are in mm (in.)
C
A (reference only)

Start of B
Bend Radius BR Cable Diameter Connector
Diameter

Bulkhead Adapter Dimensions (2090-S-BLHD)


Fiber-optic Cable A B BR (1) C D 7.1 (0.3)

Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)


2090-SCEPx-x 3.2 (0.1)
25 (0.98) 2.2 (0.09)
2090-SCNPx-x
7 (0.27) 18 (0.71) 10 (0.39) 9.6 HEX. Panel Cutout
23.5 (0.9)
2090-SCVPx-x 40 (1.6)
5.0 (0.2)
2090-SCVGx-x 30 (1.2)
(1) Standard cables have a static or one-time bend radius of ten times (10x) the cable diameter.

406 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Ultra5000 Drive to PanelView Terminal Cable Dimensions (catalog number 2090-U5PM-D09xx)

Dimensions are in mm (in.) M


(reference only) 305 29.3
50
(1.9) (12) (1.2)

45˚ 33
(1.3) 23.9
(0.9)
16 28
(0.6) 5.9
(1.1) (0.2)
34
(1.3) 14 15
(0.5) (0.6)
34
(1.3)

Ultra5000 Drive to PanelView Terminal Cable Dimensions (catalog number 2090-U5PV-D09xx)


Dimensions are in mm (in.)
(reference only)
50
(1.9)
M
54
100
(2.1)
(4.0) 41
(1.6)
16 45˚
(0.6) 33
(1.3)

34
(1.3) 15
(0.6)
34
(1.3)

Publication GMC-SG001O-EN-P — March 2010 407


Chapter 12 Motion Control Accessories

Cable Specifications

Motor Power Cable Specifications


Weight,
Power Cables (1) Cable Type Description Wire Size Jacket Color approx.
Cat. No. AWG kg/m (lb/ft)
2090-XXNPMF-16Sxx Four conductor, 600V, shielded cable for 16 0.276 (0.186)
three-phase power with additional four
2090-XXNPMF-14Sxx 14 0.315 (0.212)
conductors, 18 AWG, shielded, for motor brake
2090-XXNPMF-10Sxx and spares. 10 0.521 (0.350)
2090-CPBM6DF-16AAxx 16 0.180 (0.121)
2090-CPBM7DF-12AAxx Four conductor, 600V, shielded cable for 12 0.349 (0.235)
three-phase power with additional two
2090-CPBM7DF-08AAxx conductors 18 AWG for motor brake. 8 0.698 (0.469)
Standard cable Black
2090-CPBM7DF-06AAxx 6 1.038 (0.698)
Four conductor, 600V, shielded cable for
2090-CPBM7DF-04AAxx three-phase power with additional two 4 1.549 (1.04)
conductors 16 AWG for motor brake.
2090-CPWM6DF-16AAxx 16 0.138 (0.093)
Four conductor, 600V, shielded cable for
2090-CPWM7DF-12AAxx 12 0.240 (0.161)
three-phase power.
2090-DANPT-16Sxx 16 0.138 (0.093)
2090-CPBM4DF-16AFxx 16 0.228 (0.153)
2090-CPBM7DF-16AFxx Four conductor, 600V, shielded cable for 16 0.228 (0.153)
three-phase power with additional two
2090-CPBM7DF-14AFxx conductors 18 AWG for motor brake. 14 0.289 (0.194)
Industrial TPE,
2090-CPBM7DF-10AFxx Continuous-flex 10 Orange 0.513 (0.345)
2090-CPWM4DF-16AFxx cable 16 (DESINA, RAL 0.154 (0.104)
2003)
2090-CPWM7DF-16AFxx Four conductor, 600V, shielded cable for 16 0.154 (0.104)
2090-CPWM7DF-14AFxx three-phase power. 14 0.196 (0.132)
2090-CPWM7DF-10AFxx 10 0.452 (0.304)
(1) 2090-CPxM4DF and 2090-CPxM7DF power cables are UL Listed, bulk cable, type TC-ER.

Motor Brake Cable Specifications


Weight,
Brake Cables Wire Size
Cable Type Description Jacket Color approx.
Cat. No. AWG kg/m (lb/ft)
Two conductor, 600V, 18 AWG, shielded cable for
2090-DANBT-18Sxx Standard cable 18 Black 0.070 (0.047)
motor brake.

408 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Motor Feedback Cable Specifications

Feedback Cables (1) Cable Type Description Wire Size Jacket Color Weight, approx.
Cat. No. AWG kg/m (lb/ft)
Threaded DIN connector (motor end) to flying leads
2090-XXNFMF-Sxx 28 Feedback
(drive end), 30V.
16 Power, 5V
Flying-leads (motor end) to premolded connector 22 Power, 9V
2090-UXNFM-Sxx
(drive end), 30V.
28 Feedback 0.120 (1.35)
Circular plastic connector (motor end) to premolded
2090-CFBM6DF-CBAAxx 16 Power, 5V
Standard connector (drive end), 300V.
22 BAT+ Black
cable
Circular plastic connector (motor end) to premolded 28 Feedback
2090-CFBM6DD-CCAAxx
connector (drive end), 300V. 16 Power, 5V
28 Feedback
Rectangular plastic connector (motor end) to
2090-DANFCT-Sxx 16 Power, 5V
premolded connector (drive end), 30V. 0.130 (0.088)
22 BAT+
2090-CFBM4DF-CEAAxx Threaded DIN connector (motor end) to flying leads 22 All conductors
2090-CFBM4DF-CDAFxx (drive end), 600V.
26 Feedback
Continuous- Green,
SpeedTec DIN connector (motor end) to flying leads 16 Power, 5V 0.153 (0.103)
2090-CFBM7DF-CDAFxx flex cable (RAL 6018)
(drive end), 600V. 22 Power, 9V

(1) 2090-CFBM4DF and 2090-CFBM7DF power cables are UL Listed, bulk cable, type CM.

Continuous-flex Extension Cable Specifications


Weight, approx.
Cat. No. Cable Type Description Jacket Color kg/m (lb/ft)
2090-CPBM7E7-16AFxx 0.228 (0.153)
SpeedTec DIN connector plug on motor end to Industrial TPE,
2090-CPBM7E7-14AFxx Power with brake (1) SpeedTec DIN receptacle for mating with standard Orange (DESINA, 0.289 (0.194)
2090-XXNPMF-Sxx cable, 600V. RAL 2003)
2090-CPBM7E7-10AFxx 0.513 (0.345)
SpeedTec DIN connector plug on motor end to
Green,
2090-CFBM7E7-CDAFxx Feedback (2) SpeedTec DIN receptacle for mating with standard
(RAL 6018)
0.153 (0.103)
2090-XXNFMF-Sxx cable, 600V.
(1) 2090-CPBM7E7 extension power cables are UL Listed, bulk cable, type TC-ER.
(2) 2090-CFBM7E7 extension feedback cables are UL Listed, bulk cable, type CM.

Motor Power and Feedback Transition Cable Specifications


Cat. No. Cable Type Description Jacket Color
2090-CPBM4E2-14TR
2090-CPBM4E2-10TR
Power with brake
2090-CPBM4E2-08TR
2090-CPBM4E2-04TR Threaded DIN connector on motor end to bayonet
receptacle for mating with existing bayonet cable,
2090-CPWM4E2-14TR 600V, 500 mm (19.7 in.).
Black
2090-CPWM4E2-10TR
Power (only)
2090-CPWM4E2-08TR
2090-CPWM4E2-04TR
Threaded DIN connector on motor end to bayonet
2090-CFBM4E2-CATR Feedback receptacle for mating with existing bayonet cable,
300V, 500 mm (19.7 in.).

Publication GMC-SG001O-EN-P — March 2010 409


Chapter 12 Motion Control Accessories

Interface Cable Specifications

Interface Cable Specifications


Description
Cat. No. Ratings Shield Jacket Material
2090-UXPC-D09xx Ultra3000/5000 serial interface to computer
2090-DAPC-D09xx Ultra1500 serial interface to computer 90 ° C (194 ° F), 30V
2090-DAIO-D50xx Ultra1500 control interface cable, flying leads
TPE
Single-axis flying lead Ultra3000 drive to
2090-U3CC-D44xx
1756-M02AE module Aluminum Polyester
80 ° C (176 ° F), 30V
Two-axis pre-wired Ultra3000 drive to 1756-M02AE 100% coverage
2090-U3AE-D44xx Braid shield coverage,
module
85% min
Ultra5000 drive to PanelView 300 Micro DF-1
2090-U5PM-D09xx 60 ° C (140 ° F), 30V PVC
terminal and MicroLogix system
Ultra5000 drive to PanelView Standard DF-1
2090-U5PV-D09xx 80 ° C (176 ° F), 30V
terminal TPE
2090-xXNRB-xxFxxx Resistive Brake Module (RBM) to drive interface 105 ° C (221 ° F), 600V
Chlorinated
2090-SCEPx-x
Polyethylene
2090-SCNPx-x SERCOS interface fiber-optic cable -55…85° C (-67...185 ° F) Nylon
(drive to drive, drive to 1756-MxxSE module, or
drive to 1768-M04SE module) Polyethylene/Kevlar
2090-SCVPx-x
covered by PVC
2090-SCVGx-x -20…75 ° C (-4...67 ° F) Kevlar and PVC

410 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Motor-end Connector Kits

Motor-end connector kits are available for building your own cables. Also available are the crimping tools
required for properly attaching the power wires to sockets and pins. Refer to the tables beginning on
page 412.

Feedback Cable Connector Kits

M23 Cable Plug


Connector Kits

‘Click’
2090-KFBM4-CAAA
2090-KFBM7-CAAA Connector pins and sockets in
Motor-end Connector Kits these kits are soldered.

M23 Cable Extension


Connector Kits

‘Click’
2090-KFBE7-CAAA
Motor-end Connector Kits

Power Cable Connector Kits

M23 or M40 Cable Plug


Connector Kits

2090-KPBM4-12AA
2090-KPBM4-06AA Connector pins and sockets in
2090-KPBM7-12AA these kits are crimped.
2090-KPBM7-06AA
Motor-end Connector Kits

M23 or M40 Cable Extension


Connector Kits

2090-KPBE7-12AA
2090-KPBE7-06AA
Motor-end Connector Kits

Bulkhead Adapter Kits


2090-KPB47-12CF
2090-KFB47-CF 2090-KPB47-06CF
Bulkhead Adapters Bulkhead Adapters
O-ring 28.3 mm (1.1 in.) 42.4 mm (1.7 in.)
Position
45°

45°

Ø27.3 Ø47.0
H11 H11

0 0
Ø4 Ø6
M3 Ø4.2 mm M4 Ø5.2 mm
(0.16 in.) (0.20 in.)
Dimensions are in mm (in.) Motor Power and Feedback Motor Power
M23 Connectors M40 Connectors

Publication GMC-SG001O-EN-P — March 2010 411


Power Cable Connector Kits (SpeedTec DIN)

412
Connector Kit Description Crimp Tool Bulkhead Adapter Motor Series
Cat. No. Cat. No. Cat. No.
Chapter 12

MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx,


MPL-B520, MPL-B540, MPL-B560

Motor-end cable connector MPM-A/B115xx, MPM-A/B130xx,


SpeedTec plug, M23 connector MPM-B1651C, MPM-B1651F, MPM-B1652C, MPM-B1653C, MPM-B1652E
2090-KPBM7-12AA 2090-TCR47-M23 2090-KPB47-12CF
16, 14, and 12 AWG motor power MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx
18 AWG motor brake
RDB-B130xx, RDB-B165xx,
RDB-B21519, RDB-B2151C, RDB-B21529, RDB-B2152C, RDB-B21539,
RDB-B2901x, RDB-B29024, RDB-B29026, RDB-B29034
MPL-A5xx, MPL-B580, MPL-B6xx,
Motion Control Accessories

MPL-B860, MPL-B880C, MPL-B960B,


MPL-B980B
2090-TCR47-M40
Motor-end cable connector
(power pins) MPM-A1651F, MPM-B1651M, MPM-B1652E, MPM-A/B1652F, MPM-B1653E, MPM-A/B1653F,
SpeedTec plug, M40 connector
2090-KPBM7-06AA 2090-KPB47-06CF MPM-A/B215xx
10, 8, and 6 AWG motor power
2090-TCR47-M23
18 AWG motor brake MPF-A/B5xx
(brake pins)
RDB-B2151F, RDB-B2152F, RDB-B2153C, RDB-B2153E,
RDB-B29029, RDB-B29036, RDB-B410xx
MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx,
MPL-B520, MPL-B540, MPL-B560

Extension cable connector MPM-A/B115xx, MPM-A/B130xx, MPM-B1651C, MPM-B1651F, MPM-B1652C, MPM-B1653C,


SpeedTec plug, M23 connector MPM-B1652E
2090-KPBE7-12AA 2090-TCR47-M23 2090-KPB47-12CF
16, 14, and 12 AWG motor power MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx
18 AWG motor brake
RDB-B130xx, RDB-B165xx,
RDB-B21519, RDB-B2151C, RDB-B21529, RDB-B2152C, RDB-B21539,
RDB-B2901x, RDB-B29024, RDB-B29026, RDB-B29034
MPL-A5xx, MPL-B580, MPL-B6xx,
MPL-B860, MPL-B880C,
MPL-B960B, MPL-B980B
2090-TCR47-M40
Extension cable connector
(power pins) MPM-A1651F, MPM-B1651M, MPM-B1652E, MPM-A/B1652F, MPM-B1653E, MPM-A/B1653F,
SpeedTec plug, M40 connector
2090-KPBE7-06AA 2090-KPB47-06CF MPM-A/B215xx
10, 8, and 6 AWG motor power
2090-TCR47-M23
18 AWG motor brake MPF-A/B5xx
(brake pins)
RDB-B2151F, RDB-B2152F, RDB-B2153C, RDB-B2153E,
RDB-B29029, RDB-B29036, RDB-B410xx

Publication GMC-SG001O-EN-P — March 2010


Power Cable Connector Kits (threaded DIN)
Connector Kit Crimp Tool
Description Bulkhead Adapter Motor Series
Cat. No. Cat. No. Cat. No.
Motor-end cable connector MPL-A/B15xx, MPL-A/B2xx
Threaded plug, M23 connector
2090-KPBM4-12AA 2090-TCR47-M23 2090-KPB47-12CF MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx
16, 14, and 12 AWG motor power
18 AWG motor brake MPS-A/B3xx, MPS-A/B45xx, MPS-B5xx
2090-TCR47-M40
Motor-end cable connector
(power pins)
Threaded plug, M40 connector
2090-KPBM4-06AA 2090-KPB47-06CF MPF-A/B5xx
10, 8, and 6 AWG motor power
2090-TCR47-M23
18 AWG motor brake
(brake pins)

Publication GMC-SG001O-EN-P — March 2010


Feedback Cable Connector Kits (circular DIN)
Connector Kit Crimp Tool
Description Bulkhead Adapter Motor Series
Cat. No. Cat. No. Cat. No.
MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx
MPL-B6xx, MPL-B8xx, MPL-B9xx
Motor-end cable connector
2090-KFBM7-CAAA MPM-A/B115xx, MPM-A/B130xx, MPM-A/B165xx, MPM-A/B215xx
SpeedTec plug, M23 connector
MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx
RDB-B130xx, RDB-B165xx, RDB-B215xx, RDB-B290xx, RDB-B410xx,
MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx,
N/A MPL-B6xx, MPL-B8xx, MPL-B9xx
(soldered 2090-KFB47-CF
Extension cable connector MPM-A/B115xx, MPM-A/B130xx, MPM-A/B165xx, MPM-A/B215xx
2090-KFBE7-CAAA contacts)
SpeedTec plug, M23 connector
MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx
RDB-B130xx, RDB-B165xx, RDB-B215xx, RDB-B290xx, RDB-B410xx
MPL-A/B15xx or MPL-A/B2xx
Motor-end cable connector
2090-KFBM4-CAAA MPF-A/B3xx, MPF-A/B4xx, MPF-A/B45xx, MPF-A/B5xx
Threaded plug, M23 connector
MPS-A/B3xx, MPS-A/B45xx, MPS-A/B5xx
Motion Control Accessories

413
Chapter 12
Chapter 12 Motion Control Accessories

Motor-end Cable Connector Kits (bayonet)


Connector Kit
Motor Series Description
Cat. No.
MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx
MPL-A520K Straight Power Connector Kit,
MPL-B520K, MPL-B540K, MPL-B540D, MPL-B560F, and MPL-B580F 2090-MPPC-S
12 AWG max
1326AB-B4xxx and 1326AB-B5xxx (M2L/S2L)
Straight Power Connector Kit,
MPL-B6xx, MPL-B8xx, MPL-B960B, MPL-B960C, MPL-B980B, MPL-B980C 2090-MPPC-08S
8 AWG max
MPL-A/B3xx, MPL-A/B4xx, MPL-A/B45xx, MPL-A/B5xx
2090-MPFC-S Straight Feedback Connector Kit
MPL-B6xx, MPL-B8xx, MPL-B9xx
All MPL-A/Bxxx 2090-MPBC-S Straight Brake Connector Kit
Straight Power and Feedback
All TLY-Axxx 9106-0066
Connector Kit

Drive-end Connector Kits

Drive Family Kit Cat. No. Description


Ultra3000/5000 2090-UXCK-D09 Mating Connector Kit (9-pin standard density D-shell) CN3
Ultra3000/5000 2090-UXCK-D15 Mating Connector Kit (15-pin high density D-shell) CN2
Ultra3000 2090-U3CK-D44 Mating Connector Kit (44-pin high density D-shell) CN1
Ultra1500 9101-1476 Mating Connector Kit (50-pin mini-D solder cup) CN1
Ultra1500 9101-1477 Mating Connector Kit (20-pin mini-D solder cup) CN2 and CN3
Ultra5000 2090-U5CK-TB Mating Connector Kit (28 and 15 position spring terminal) CN1A and CN1B

414 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Bulletin 2090 Cable Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your cables. For
questions regarding product availability, contact your Allen-Bradley distributor.

Motor Power/Brake and Feedback Cables


2090 - C xx Mx Dx - Cx Ax xx

Cable Length
Refer to Standard Cable Lengths beginning on page 393.
Cable Type
AA = Standard
AF = Continuous-flex
Encoder Type (applies to feedback cables)
CB = Serial incremental/Serial absolute - Battery backup
CC = Serial incremental/Incremental
CD = SIN/COS High-resolution/Incremental
CE = Resolver
Wire Gauge Size (applies to power cables)
16, 14, 12, 10, 8, 6, and 4 AWG
Drive-end Connector Type
DF = Drive-end, flying-lead
DD = Drive-end, D-sub
E7 = Extension receptacle (SpeedTec ready)
Motor-end Connector Type
M6 = Circular plastic connector
M4 = Threaded DIN connector
M7 = SpeedTec DIN connector
Cable Type
PB = Motor power with brake wires
PW = Motor power only
FB = Motor feedback only
Accessory Component
C = Cable
Bulletin Number

Transition Cables
Cat. No. Cable Type Description
2090-CPBM4E2-14TR
2090-CPBM4E2-10TR
Power/brake
2090-CPBM4E2-08TR
2090-CPBM4E2-04TR
Threaded DIN connector on motor-end to
2090-CPWM4E2-14TR bayonet receptacle for mating with
existing bayonet cable, 500 mm (19.7 in.).
2090-CPWM4E2-10TR
Power (only)
2090-CPWM4E2-08TR
2090-CPWM4E2-04TR
2090-CFBM4E2-CATR Feedback

Publication GMC-SG001O-EN-P — March 2010 415


Chapter 12 Motion Control Accessories

Motor Power, Feedback, and Brake Cables

2090 - xx x xx xx - xx S xx
Cable Length
Refer to Standard Cable Lengths beginning on page 393.
Motor Connector
S = Straight
Wire Gauge Size (AWG)
16 = Motor power cable
18 = Motor brake cables
Blank = Feedback cables
Motor/Actuator Series
MF = Threaded DIN Connectors
MPS-A/Bxxxx (MPS-A/Bxxxx-M/S)
HPK-B/Exxxx (HPK-B/Exxxxx-M/S)
MPAS-A/Bxxxx (MPAS-A/Bxxxxx-V/A) or MPMA-A/Bxxxx
T = TLY-Axxxx (TLY-Axxxx-B/H)
Cable Type
P = Motor power
F = Motor feedback connector (flying-leads at drive)
FC = Motor feedback (connectors at both ends, TL-Series)
FM = Motor feedback (flying-leads to D-sub at drive)
B = Motor brake
Flex Option
N = Standard cable (non-flex)
Drive Family
DA = Ultra1500 drives
XX = All other drives
Bulletin Number

Control and Serial Interface Cables


2090 - xx xx - Dxx xx
Cable Length
Refer to Standard Cable Lengths beginning on page 393.
Connector Type
D09 = 9-pin D-Shell
D44 = 44-pin, D-Shell
D50 = 50-pin, mini-D
Host
AE or CC= Ultra3000 to ControlLogix 1756-M02AE Cable
IO= Ultra1500 controller cable
PM = Ultra5000 to PanelView 300 MicroLogix DF-1
PV = Ultra5000 to standard PanelView DF-1
PC = Personal computer RS232/RS485 serial interface
Drive
U3 = Ultra3000
U5 = Ultra5000
UX = Ultra3000 or Ultra5000
DA = Ultra1500
Bulletin Number

416 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

SERCOS Interface Fiber-optic Cables


2090 - S C x x x-x

Cable Length
Refer to Standard Cable Lengths beginning on page 393.
Cable Option
P = Plastic
G = Glass
Enclosure Option
E = Enclosure Only
V = PVC Jacket
N = Nylon Jacket
Connector Option
C = Mating Connectors (at both ends)
Type
S = SERCOS interface
Bulletin Number

Publication GMC-SG001O-EN-P — March 2010 417


Chapter 12 Motion Control Accessories

Breakout Components and Connector Kits


This section contain examples, descriptions, dimensions, specifications, and catalog numbers for breakout
components and connector kits.

Low-profile Connector Kit Examples

Use these examples to identify the best solution for wiring flying-lead feedback and I/O cables to servo
drive or Line Interface Modules (LIM).

In this example, the Kinetix 2000 (IAM/AM) is shown with catalog number 2090-K2CK-D15M, for use with
the motor feedback (MF) connector. Also shown is catalog number 2090-K2CK-COMBO for use with the
motor feedback (MF) and I/O (IOD/AF) connectors. Refer to Low-profile Connector Kit Components on
page 419 for more information.

Kinetix 2000 (IAM/AM) and Kinetix 300 Examples

192 Dimensions are in mm (in.) 204


(7.5) 19.0 31.0 (8.0)
(0.75) (1.24)
Kinetix 2000 Drives (IAM/AM)
(2093-AC05-MPx are shown)

2090-K2CK-D15M 2090-K2CK-COMBO
Low-profile Connector Kit Low-profile Connector Kit
61.0 for MF Connectors for MF and IOD/AF Connectors
76.0
(2.4) (3.0)

In this example, the Kinetix 6000 and Kinetix 7000 drives are shown with low-profile connector kits
(catalog numbers 2090-K6CK-Dxxx). Use these kits with the I/O (IOD), motor feedback (MF), and
auxiliary feedback (AF) connectors. The 2090-K6CK-Dxxx kits also apply to the Kinetix 6200 and Kinetix
6500 drives. The Refer to Low-profile Connector Kit Components on page 419 for more information.

Kinetix 6000, Kinetix 6200, Kinetix 6500, and Kinetix 7000 Low-profile Connector Examples
8.9 Dimensions are in mm (in.) 8.9
(0.35) (0.35)

Kinetix 6000, Kinetix 6200, Kinetix 7000 Drive


or Kinetix 6500 Drive (2099-BM07 is shown)
(Kinetix 6000 drive is shown)

2090-K6CK-Dxxxx
Low-profile Connector Kits
for IOD, MF, and AF Connectors

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Motion Control Accessories Chapter 12

In this example, the LIM module is shown with low-profile connector kit (catalog number
2090-K6CK-D26M). Use this connector with the I/O (IOL) connector on the 2094-AL09 and 2090-BL02 LIM
modules. Refer to Low-profile Connector Kit Components for more information.

LIM Module Low-profile Connector Example

Dimensions are in mm (in.) 8.9


(0.35)

2090-K6CK-D26M
Low-profile Connector
with LIM Module
(2094-AL09 is shown)
IOL Connector

Low-profile Connector Kit Components

Low-profile connector kits are designed for use with the Kinetix 2000 IAM/AM, Kinetix 6000 IAM/AM, and
Kinetix 7000 drives, and LIM modules. Use this table to identify the low-profile connector kit for your
feedback or I/O connector.

IMPORTANT The flying-lead compatible cables listed below require connector kits to complete feedback and I/O
connections to the drive.

Cat. No. Description Cable Compatibility


Low-profile connector kit for motor feedback (15-pin, male, D-sub). Use with any Kinetix 2000 IAM/AM
module or Kinetix 300 drive and compatible motors with incremental or high-resolution feedback. Does
2090-K2CK-D15M not include 3.6V battery (catalog number 2090-DA-BAT2) required for use with TLY-Axxxx-B
high-resolution motors and 17-bit encoders.
Low-profile connector kit for motor feedback (15-pin, male, D-sub) and IO (44-pin, male, D-sub). Use 2090-XXNFMF-Sxx
with any Kinetix 2000 IAM/AM module and compatible motors with incremental or high-resolution 2090-CFBM4DF-CDAFxx
2090-K2CK-COMBO feedback. Does not include 3.6V battery (catalog number 2090-DA-BAT2) required for use with 2090-CFBM7DF-CDAFxx
TLY-Axxxx-B high-resolution motors and 17-bit encoders. The 2090-K2CK-COMBO kit, mounted on the 2090-CFBM6DF-CBAAxx
Kinetix 2000 (IAM/AM) drive, fits in a standard 10 in. enclosure.
Low-profile connector kit for motor feedback (15-pin, male, D-sub). Use with any Kinetix 6000,
Kinetix 6200, Kinetix 6500, or Kinetix 7000 drive and compatible motors with incremental or
2090-K6CK-D15M high-resolution feedback.
Low-profile connector kit for motor feedback (15-pin, male, D-sub). Use with any Kinetix 6000 IAM/AM 2090-CFBM4DF-CEAAxx
module and MPL-Bxxxx-R or MPM-A/Bxxxxx-2 (resolver feedback) motors.
Low-profile connector kit for auxiliary feedback (15-pin, female, D-sub). Use with any Kinetix 6000
2090-K6CK-D15F IAM/AM module or Kinetix 7000 drive auxiliary feedback application.
Low-profile connector kit for I/O (26-pin, male, D-sub). For use with any Kinetix 6000 IAM/AM module,
2090-K6CK-D26M Customer Supplied
Kinetix 7000 drive, or 2094-AL09 and 2094-BL02 LIM module.
Low-profile connector kit for I/O, safety, and auxiliary feedback (44-pin, male, D-sub). For use with any
2090-K6CK-D44M Kinetix 6200 or Kinetix 6500 control module.

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Chapter 12 Motion Control Accessories

Low-profile Connector Kit Dimensions


(catalog numbers 2090-K6CK-D26M, 2090-K6CK-D15M, 2090-K6CK-D15F)
42
Dimensions are in mm (in.) (1.6)
19 8.0
(0.75) (0.3)

111
S 26 25 24 S 23 22 21 20 19 18 17 16 15 14 13

0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(4.3)
9 8 7 6 5 4 3 2 1

12 11 10

61
(2.4)

2090-K6CK-D26M 2090-K6CK-D15M (motor feedback)


26-pin I/O Connector 2090-K6CK-D15F (auxiliary feedback)
15-pin Feedback Connector 20
(0.8)

Low-profile Connector Kit Dimensions


(catalog number 2090-K2CK-D15M)
45
(1.7)
20 Dimensions are in mm (in.)
(0.8)
0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

3.6V battery (catalog number 103


2090-DA-BAT2) for use only with (4.0)
TLY-Axxxx-B motors (high-resolution 61
17-bit encoders). (2.4)

2090-K2CK-D15M (motor feedback) 20


15-pin Feedback Connector (0.8)

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Motion Control Accessories Chapter 12

Low-profile Connector Kit Dimensions


(catalog number 2090-K2CK-COMBO)
76 Dimensions are in mm (in.)
(3.0)
31
11
(1.2)
(0.43)

3.6V battery (catalog number 2090-DA-BAT2)


for use only with TLY-Axxxx-B motors
174
(high-resolution 17-bit encoders).
(6.9)

76
(3.0)

2090-K2CK-COMBO (motor feedback and I/O) 19


15-pin and 44-pin Connector (0.75)

Low-profile Connector Kit Dimensions


(catalog number 2090-K6CK-D44M)
72
(2.8)
25 Dimensions are in mm (in.)
(1.0)

Motion-allowed jumper is included. 201


Use with 2094-xxxxx-Mxx-S0 (7.9)
control modules.
0 38 37 36 35 34 33 32 31 30 29 28 27 28 27 28 27 28 27
0 39 41 40 39 42 40 39 43 40 39 44 40

S1 ONLY
2 1

28 27 26 25 24 23 22 21 20 19 18 17 15 14 0
S0&S1 W/S0 DISABLED
4 3

AUX FEEDBACK

INPUTS
7 6 5

89
0 11 10 9 8

(3.5)
S1 ONLY

2090-K6CK-D44M Ø 11 (0.44) 21
(auxiliary feedback, safety, and I/O) (0.82)
44-pin Connector

R 6 (0.22) 12
(0.48)

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Chapter 12 Motion Control Accessories

Low-profile Feedback Modules

This low-profile feedback module is designed for use with the Kinetix 6000 IAM/AM modules and
Kinetix 7000 drives.

Cat. No. Description Cable Compatibility

2090-K6CK-KENDAT Low-profile feedback module (15-pin, male, D-sub) for EnDat to Stegmann Hiperface encoder signal
conversion. Use with any Kinetix 6000 IAM/AM module and compatible motors with Endat encoders. 2090-XXNFMF-Sxx
2090-CFBM4DF-CDAFxx
2090-K7CK-KENDAT Low-profile feedback module (15-pin, male, D-sub) for EnDat to Stegmann Hiperface encoder signal 2090-CFBM7DF-CDAFxx
conversion. Use with any Kinetix 7000 drive and compatible motors with Endat encoders.

Low-profile Feedback Module Dimensions


(catalog number 2090-KxCK-KENDAT)
42 Dimensions are in mm (in.)
(1.6)
19 8.0
(0.75) (0.3)

111
(4.3)
13 12 11 10 9 8 7 6 5 4 3 2 1

61
(2.4)

2090-KxCK-KENDAT
15-pin Feedback Connector
20
(0.8)

Low-profile Connector Kit Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your component.
For questions regarding product availability, contact your Allen-Bradley distributor.

2090 - KxCK - xxxxx


Connector Type
D15M = 15-pin, male, D-sub, for motor feedback
D15F = 15-pin, female, D-sub, for auxiliary feedback
D15MF = 15-pin, male, with filter, D-sub, for motor feedback
D26M = 26-pin, male, D-sub, for I/O
D44M = 44-pin, D-sub, for I/O, safety, and auxiliary feedback
COMBO = 15-pin and 44-pin, D-sub, for feedback and I/O
KENDAT = 15-pin, D-sub, for EnDat to Stegmann Hiperface feedback conversion
Drive
K2CK = Kinetix 2000 and Kinetix 300 drives
K6CK = Kinetix 6000 or Kinetix 7000 drives, and LIM modules (2094-AL09 and 2094-BL02 only)
K7CK = Kinetix 7000 drives
Bulletin Number

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Motion Control Accessories Chapter 12

Drive-mounted Breakout Board Kit Examples

Use these examples to identify the best solution for wiring your flying-lead control interface, motor
feedback, and serial cables to Ultra3000, Ultra5000, and Ultra1500 drives.

In this example, the Ultra3000/5000 drives are shown with drive-mounted breakout board kits (catalog
number 2090-Uxxx-DMxx). Drive-mounted breakout board kits are available for the control interface
(CN1), motor feedback (CN2), and serial interface (CN3) connectors. Refer to Drive-mounted Breakout
Board Components on page 424 for more information.

Ultra3000/5000 Drive-mounted Breakout Board Examples


2090-U3CBB-DMxx 2090-U3BBx-DMxx 2090-UXBB-DM15 2090-UXBB-DM09
Drive-mounted Breakout Board Drive-mounted Breakout Board Drive-mounted Breakout Board Drive-mounted Breakout Board
for CN1 Control Interface Connector for CN1 Control Interface Connector for CN2 Feedback Connector for CN3 Serial Connector

54.1
(2.1)
66.1
Ultra3000 Ultra3000 (2.6) Ultra3000 Ultra3000
or or or or
Ultra5000 Ultra5000 Ultra5000 Ultra5000
Drive Drive Drive Drive

50.9
50.9 (2.0)
(2.0) Dimensions are in mm (in.)

The 2090-UXBB-DM15 (feedback) kit is also compatible with the Kinetix 2000 IAM/AM,
Kinetix 6000 IAM/AM, and Kinetix 7000 drives (MF feedback connectors only).

In this example, the Ultra1500 drive is shown with drive-mounted breakout boards (catalog numbers
9101-1779 and 9101-1780). Drive-mounted breakout boards are available for the control interface (CN1)
and motor feedback (CN2) connectors. Refer to Drive-mounted Breakout Board Components on page 424
for more information.

Ultra1500 Drive-mounted Breakout Board Examples


9101-1779 9101-1780
Drive-mounted Breakout Board Drive-mounted Breakout Board
for CN1 Control Interface Connector for CN2 Feedback Connector

1 2 3 4 5 6 7 8 9 10 S
T/B ROW 1

T/B ROW 2 67.5


11 12 13 14 15 16 17 18 19 20 S
T/B ROW 3

Ultra1500 (2.7) Ultra1500


21 22 23 24 25 26 27 28 29 30 S
31 32 33 34 35 42 43 44 45 49 50
T/B ROW 4
Drive 1 2 3 4 5 6 7 8 9 10 S
Drive

11 12 13 14 15 16 17 18 19 20 S

67.5
(2.7)
Dimensions are in mm (in.)

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Chapter 12 Motion Control Accessories

Drive-mounted Breakout Board Components

Drive-mounted breakout boards are designed for use with Ultra3000, Ultra5000, and Ultra1500 drives. Use
this table to identify the drive-mounted breakout board for your CN1, CN2, and CN3 connector.

IMPORTANT The 2090-XXNFMF-Sxx and 2090-CFBMxDF-xxAxxx flying-lead feedback cables require either
2090-UXBB-DM15 (drive-mounted) or 2090-UXBB-D15 (panel-mounted) breakout board connector kits to
complete feedback connections to the drive.

Drive-mounted Breakout Boards


Cat. No. Description
(1) 12-pin, drive-mounted breakout board for Ultra3000 CN1 connector recommended for use with SERCOS interface applications.
2090-U3BB-DM12

2090-U3BB2-DM44 (1) (2) 44-pin, drive-mounted breakout board for Ultra3000 CN1 control interface connector.
12-pin, drive-mounted breakout board for Ultra3000 CN1 connector recommended for use with SERCOS interface applications
2090-U3CBB-DM12 (3) with 24V to 5V auxiliary power converter.

2090-U3CBB-DM44 (3) 44-pin, drive-mounted breakout board for Ultra3000 CN1 connector with 24V to 5V auxiliary power converter.

2090-UXBB-DM15 (4) 15-pin, drive-mounted breakout board for Ultra3000/5000 CN2 feedback connector.
2090-UXBB-DM09 9-pin, drive-mounted breakout board for Ultra3000/5000 CN3 serial interface.
9101-1779 50-pin, drive-mounted breakout board for Ultra1500 CN1 I/O connector.
9101-1780 20-pin, drive-mounted breakout board for Ultra1500 CN2 feedback connector.
(1) For specifications, refer to the CN1 Control Interface Breakout Boards Installation Instructions, publication 2090-IN007.

(2) This breakout board accepts 1.5 to 0.14 mm2 (16 to 26 AWG) wire. For applications that require a 44-pin drive-mounted breakout board that accepts 4 to 0.34 mm2
(12 to 22 AWG) wire, contact your local Allen-Bradley representative.
(3) Only for use with the Ultra3000 (2098-DSD-005x-xx, 2098-DSD-010x-xx, 2098-DSD-020x-xx) drives. Requires an external +24V DC power supply. For specifications, refer to
the CN1 Control Interface Breakout Boards with Integral 24V to 5V Auxiliary Power Converter Installation Instructions, publication 2090-IN008.

(4) For specifications, refer to the CN2 Motor Feedback Breakout Board Installation Instructions, publication 2090-IN006.

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Motion Control Accessories Chapter 12

These (CN1) breakout boards apply to Ultra3000 drives (catalog numbers 2098-DSD-005, 2098-DSD-010,
and 2098-DSD-020) in applications where 5V DC control power (if required) is user-supplied. The 12-pin
board is intended for use with SERCOS drives, but may be used in non-SERCOS applications with minimal
I/O requirements.

IMPORTANT The 2090-U3BB-DMxx is required when wiring to the Ultra3000 (2098-DSD-030-SE/DN, 2098-DSD-075-SE/
DN, 2098-DSD-150-SE/DN, or 2098-DSD-HVxxx-SE/DN) SERCOS/DeviceNet interface drives due to space
restrictions when connecting the SERCOS or DeviceNet interface cables.

Drive-mounted Breakout Board Dimensions (catalog numbers 2090-U3BB-DM12 and 2090-U3BB2-DM44)

50.9 4.8 9.4


Dimensions are in mm (in.)
(2.0) (0.19) (0.37) 12.4
(0.49)

65.4
(2.58)

2X 4-40 UNC

48.8
44-pin CN1 connector 12-pin CN1 connector (1.92) 21.8
(shown without cover) (shown without cover) Ø 12.7
(0.86)
2090-U3BB2-DM44 2090-U3BB-DM12 (0.50)

These (CN1) breakout boards apply to Ultra3000 drives (catalog numbers 2098-DSD-005, 2098-DSD-010,
and 2098-DSD-020) in applications where a 24…5V DC converter for control power is required. The
12-pin board is intended for use with SERCOS drives, but may be used in non-SERCOS applications with
minimal I/O requirements.

IMPORTANT Do not use the 2090-U3CBB-DMxx when wiring to the Ultra3000 (2098-DSD-030-SE/DN,
2098-DSD-075-SE/DN, 2098-DSD-150-SE/DN, or 2098-DSD-HVxxx-SE/DN) drives.

Drive-mounted Breakout Board Dimensions (catalog numbers 2090-U3CBB-DM12 and 2090-U3CBB-DM44)

50.9 4.8 9.4


Dimensions are in mm (in.)
(2.0) (0.19) (0.37) 12.4
(0.49)

84.6
(3.33)

2X 4-40 UNC

48.8
44-pin CN1 connector 12-pin CN1 connector Ø 12.7 (1.92) 21.8
(shown without cover) (shown without cover) (0.50) (0.86)
2090-U3CBB-DM44 2090-U3CBB-DM12

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Chapter 12 Motion Control Accessories

Drive-mounted Breakout Board Dimensions (catalog number 2090-UXBB-DM09)

54.1 Top View


(2.1)

7.1 30.7
(0.2) (1.2)

8.6
(0.3) Front View
Connector End
Dimensions are in mm (in.) 5.08 2.3
(0.2) (0.09)
Ultra3000/5000 (CN3)
Breakout Board for 9-pin 1.5
Serial Connections (0.06)
4.5
(0.18)

Drive-mounted Breakout Board Dimensions (catalog number 2090-UXBB-DM15)

9.4
Dimensions are in mm (in.) (0.37)
5.2 12.4
66.1
(0.21) (0.49)
(2.60)

35.5
(1.40)

21.8
2X 4-40 UNC
(0.86)
Connector shown without cover. Connector shown with cover.
Ultra3000/5000 (CN2)
Ø 11.4 Breakout Board for 15-pin
(0.45) Motor Feedback Connections

Drive-mounted Breakout Board Dimensions (catalog numbers 9101-1779 and 9101-1780)

Ultra1500 (CN1) Ultra1500 (CN2)


Breakout Board for 15-pin Breakout Board for 15-pin
Control Interface Connections Motor Feedback Connections
9101-1779 9101-1780

67.5 67.5
(2.7) (2.7)
1 2 3 4 5 6 7 8 9 10 S
1 2 3 4 5 6 7 8 9 10 S
T/B ROW 1

T/B ROW 2

66.0 11 12 13 14 15 16 17 18 19 20 S 11 12 13 14 15 16 17 18 19 20 S
T/B ROW 3
(2.6)
21 22 23 24 25 26 27 28 29 30 S
31 32 33 34 35 42 43 44 45 49 50
T/B ROW 4 12.7 14.0 11 12 13 14 15 16 17 18 19 20 S

(0.5) (0.6)

5.0
(0.2)
Dimensions are in mm (in.)
14.0
(0.6)

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Motion Control Accessories Chapter 12

Drive-mounted Breakout Board Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your component.
For questions regarding product availability, contact your Allen-Bradley distributor.

2090 - xx xxx - DMxx


Connector Type
DM44 = 44-pin, male, D-sub, 44 connections
DM12 = 44-pin, male, D-sub, 12 connections
DM15 = 15-pin, male, D-sub
DM09 = 9-pin, male, D-sub
Kit Type
BB = Breakout board
BB2 = Breakout board (applies to catalog number 2090-U3BB2-DM44 only)
CBB = Breakout board with 24V…5V auxiliary power converter
Drive
UX = Ultra3000 and Ultra5000 drives
U3 = Ultra3000 drives
Bulletin Number

Panel-mounted Breakout Board Kit Examples

Panel-mounted breakout board kits for motor feedback (catalog number 2090-UXBK-D15xx) and control
interface (catalog number 2090-U3BK-D44xx) are designed for use with Ultra3000, Ultra5000, Kinetix 300
Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, and Kinetix 7000 drives. Refer to Panel-mounted
Breakout Board Components on page 428 for more information.

Panel-mounted Breakout Board Examples


Ultra3000/
Kinetix 2000
Ultra5000
Servo Drives
Kinetix 7000 Servo Drives
Kinetix 6200/
Servo Drives 2090-U3BB-D44
Kinetix 6500
Panel-mounted
Modular Drives 2090-U3BC-D44xx Breakout Board
Kinetix 6000 Breakout Cable
Kinetix 300
Servo Drives Servo Drives

44-pin
(IOD/AF) Control Wire Terminations
Interface

44-pin 2090-UXBB-D15
(CN1) Panel-mounted
2090-UXBC-D15xx Breakout Board
Breakout Cable

15-pin 15-pin 15-pin 15-pin 15-pin 15-pin Motor


(MF) (MF) (MF) (MF) (CN2) Wire Terminations
(MF) Feedback

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Chapter 12 Motion Control Accessories

Panel-mounted Breakout Board Components

Breakout boards, cables, and kits (designed for DIN rail mounting on the panel) and for use with
Ultra3000/5000, Kinetix 2000, Kinetix 6000, and Kinetix 7000 drives are shown below. These breakout
board components can be ordered separately, or as a kit containing both terminal block and cable.

Panel-mounted Breakout Board Kits


Cat. No. Description Cable Compatibility
DIN rail terminal block (catalog number 2090-UxBB-Dxx) and cable (catalog number 2090-UxBC-Dxxxx) 2090-XXNFMF-Sxx
for motor feedback connector (15-pin, male, D-sub). Use with any Kinetix 300, Kinetix 2000, 2090-CFBM4DF-CDAFxx
Kinetix 6000, Kinetix 6200, Kinetix 6500, or Kinetix 7000 drives (MF connector) or Ultra3000/5000 2090-CFBM7DF-CDAFxx
2090-UXBK-D15xx drives (CN2 connector) for motor feedback connections. 2090-CFBM6DF-CBAAxx
Terminal block and cable for motor feedback connector (15-pin, male, D-sub). Use with Kinetix 6000
2090-CFBM4DF-CEAAxx
drives, MPL-BxxxxR, and MPM-A/Bxxxxx-2 (resolver feedback) motors.
Terminal block and cable for control interface connector (44-pin, male, D-sub). Use with Ultra3000
2090-U3BK-D44xx Customer Supplied
drives (CN1 connector) or Kinetix 2000 drives (IOD/AF connector).

Panel-mounted Breakout Boards


Cat. No. Description
15-pin terminal block with D-sub connector. Use with any Kinetix 300, Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, or
2090-UXBB-D15
Kinetix 7000 drives (MF connector) or Ultra3000/5000 drives (CN2 connector) for motor feedback connections.
44-pin terminal block with D-sub connector. Use with Ultra3000 drives (CN1 connector) or Kinetix 2000 drives (IOD/AF connector)
2090-U3BB-D44
for control interface connections.

IMPORTANT The flying-lead compatible cables listed above require either 2090-UXBB-DM15 (drive-mounted) or
2090-UXBB-D15 (panel-mounted) breakout board connector kits to complete feedback and I/O connections
to the drive.

Panel-mounted Breakout Cables


Cat. No. Description
15-pin cable with D-sub connector. Use with any Kinetix 300, Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, or Kinetix
2090-UXBC-D15xx
7000 drives (MF connector) or Ultra3000/5000 drives (CN2 connector) for motor feedback connections.
44-pin cable with D-sub connector. Use with Ultra3000 drives (CN1 connector) or Kinetix 2000 drives (IOD/AF connector) for
2090-U3BC-D44xx (1) control interface connections.
(1) This cable does not carry the unbuffered motor encoder signals (CN1 pins 10…15). Contact your Allen-Bradley sales representative if these signals are required for your
application.

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Motion Control Accessories Chapter 12

Panel-mounted Breakout Board Dimensions (catalog number 2090-UXBB-D15)

49.6 Dimensions are in mm (in.)


(1.9)

87.1
Side View
(3.4) Front View

56.6
69.8
(2.2)
(2.7)
29.1
(1.1)

Bottom View

Panel-mounted Breakout Board Dimensions (catalog number 2090-U3BB-D44)

49.63
(1.954)
Dimensions are in mm (in.)

87.12
Side View (3.43) Front View

69.85
125.98 (4.96)
(2.75)

62.3 (2.48)

Bottom View

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Chapter 12 Motion Control Accessories

Panel-mounted Breakout Cable Dimensions (catalog number 2090-UXBC-D15xx)


15.8 64.9
(0.6) Dimensions are in mm (in.)
(2.5)

41.7 (1.6)

9.6 (0.38) Minimum Bend Radius = 96 (3.8)

33.5 (1.3)

Panel-mounted Breakout Cable Dimensions (catalog number 2090-U3BC-D44xx)

19.05
Dimensions are in mm (in.) (0.75)
19.05 59.13
(0.75) (2.3)
44.45
10.9 (0.43) (1.75)
45º 0.6
(15.9)
70.2 (2.7)

83.3 33.3 (1.3)


(3.2) Minimum Bend Radius = 109 (04.3) 55.4
(2.1)

Panel-mounted Breakout Cable Specifications

Specifications
Breakout Cable Description
Rating Shield Coverage Jacket Material
° C (° F)
15-pin, high density D-shell for Kinetix 6000
2090-UXBC-D15xx motor/auxiliary feedback and Ultra3000/ 100% Aluminum Foil
5000 CN2 feedback connector 90 ° C (194 ° F) (with 85% braid TPE
44-pin, high density D-shell for Ultra3000 overshield)
2090-U3BC-D44xx
CN1 control interface connector

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Motion Control Accessories Chapter 12

Panel-mounted Breakout Board Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your component.
For questions regarding product availability, contact your Allen-Bradley distributor.

2090 - xx xx - Dxx xx
Length
Refer to Standard Cable Lengths beginning on page 393.
Blank = N/A
Connector Type
D44 = 44-pin, male, D-sub, 44 connections
D15 = 15-pin, male, D-sub, 15 connections
Kit Type
BK = Breakout board and cable kit
BC = Breakout cable only
BB = Breakout board only
Drive
UX = Kinetix 300, Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, Kinetix 7000,
Ultra3000, and Ultra5000 drives
U3 = Ultra3000 or Kinetix 2000 drives
Bulletin Number

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Chapter 12 Motion Control Accessories

Bulletin 2094 Power Rail


The Bulletin 2094 power rail is compatible with Kinetix 6000, Kinetix 6200, and Kinetix 6500 drive
families. This section contains selection information, mounting dimensions, and catalog numbers for the
2094-PRSx (Slim) power rails. Bulletin 2094 power rails are compatible with all 230V and 460V drive
modules.

IAM, AM, and Shunt Module Slot Requirements


Converter Inverter Converter Inverter
IAM Module Cat. No. AM Module Cat. No.
Slot Used Slots Used Slot Used Slots Used
2094-AC05-MP5-S 1 2094-AMP5-S 1
2094-AC05-M01-S 1 2094-AM01-S 1
2094-AC09-M02-S 230V 1 2094-AM02-S 230V 1
2094-AC16-M03-S 1 2094-AM03-S 1
2094-AC32-M05-S 2 2094-AM05-S 1
2094-BC01-MP5-S 2094-BMP5-S
1 1 0 1
2094-BC01-MP5-M 2094-BMP5-M
2094-BC01-M01-S 2094-BM01-S
1 1
2094-BC01-M01-M 2094-BM01-M
460V 460V
2094-BC02-M02-S 2094-BM02-S
1 1
2094-BC02-M02-M 2094-BM02-M
2094-BC04-M03-S 2 2094-BM03-S 2
2094-BC07-M05-S 2 2094-BM05-S 2

Converter Inverter
Shunt Module Cat. No. Slot Used Slots Used
230/
2094-BSP2 0 1
460V

Integrated axis modules (2094-AC32-M05-S, 2094-BC04-M03-S, and 2094-BC07-M05-S) and axis modules
(2094-BM03-S and 2094-BM05-S) are double-wide modules and require two slots on the power rail.

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Motion Control Accessories Chapter 12

The leftmost slot on each power rail is the converter slot and only used by the IAM. All other slots are
inverter slots and are used by the IAM, AM, or shunt module (refer to the figure below). The power rail
catalog number indicates the number of available inverter slots.

For example, the 2094-PRS1 power rail contains one inverter slot. This limits the use of this power rail to
systems requiring only one inverter slot. Similarly, the 2094-PRS8 power rail contains eight inverter slots.
This limits the use of this power rail to systems requiring up to eight inverter slots.

When selecting a power rail, determine the number of inverter slots required by all rail-mounted modules
and choose a power rail with that minimum number of inverter slots.

IMPORTANT If you select a power rail with slots exceeding the minimum required for your system, you must install a
2094-PRF slot-filler module in each unused slot.

Power Rail Slots

2094-PRS1
Power Rail

Converter Slot Inverter Slot (1)

2094-PRS8
Power Rail

Converter Slot

Inverter Slots (1-8)

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Chapter 12 Motion Control Accessories

Power Rail Dimensions


Dimensions (catalog number 2094-PRS1)

134.6
22.9 (5.3)
(0.90) 88.9
(3.5) Ø 7.95 25.4
(O.313) TYP. (1.0)

25.4
Dimensions are in mm (in.) 241.3 (1.0)
(9.5)

190.5
(7.5)

Ø 15.88 12.4
69.9 (O.625) TYP.
(2.75) (0.49)

Dimensions (catalog numbers 2094-PRS2, 2094-PRS3, 2094-PRS4, 2094-PRS5, 2094-PRS6, 2094-PRS7, and 2094-PRS8)

22.9 A
(0.90) B Ø 7.95
C (O.313) TYP. 25.4
Dimensions are in mm (in.) (1.0)

25.4
241.3 (1.0)
(9.5)

190.5
(7.5)

Ø 15.88
(O.625) TYP. 12.4
(0.49)

Power Rail Dimension A Dimension B Dimension C


Description
Cat. No. mm (in.) mm (in.) mm (in.)
2094-PRS1 Refer to figure on page 434.
2094-PRS2 2 axis power rail 205.7 (8.10) 124.5 (4.90) N/A
2094-PRS3 3 axis power rail 276.9 (10.90) 195.6 (7.70) N/A
2094-PRS4 4 axis power rail 348.0 (13.70) 266.7 (10.50) N/A
2094-PRS5 5 axis power rail 419.1 (16.50) 337.8 (13.30) 195.6 (7.70)
2094-PRS6 6 axis power rail 490.2 (19.30) 408.9 (16.10) 195.6 (7.70)
2094-PRS7 7 axis power rail 561.3 (22.10) 480.1 (18.90) 266.7 (10.50)
2094-PRS8 8 axis power rail 632.5 (24.90) 551.2 (21.70) 266.7 (10.50)

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Power Rail Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your power
rail. For questions regarding product availability, contact your Allen-Bradley distributor.
2094 - PRS x
Module Capacity
1 = IAM and no additional modules
2 = IAM and up to 1 additional module
3 = IAM and up to 2 additional modules
4 = IAM and up to 3 additional modules
5 = IAM and up to 4 additional modules
6 = IAM and up to 5 additional modules
7 = IAM and up to 6 additional modules
8 = IAM and up to 7 additional modules
Power Rail
PRS = Power Rail (Slim), available in 1, 2, 3, 4, 5, 6, 7, and 8 axis capacity
Bulletin Number

Bulletin 2094 Shunt Module


The Bulletin 2094 shunt module is compatible with Kinetix 6000, Kinetix 6200, and Kinetix 6500 drive
families. This section contains specifications, mounting dimensions, and catalog numbers for the
2094-BSP2 shunt module.

IMPORTANT The 2094-BSP2 shunt module is compatible with all 230V and 460V systems, however, the 2094-BSP2
shunt module is physically larger than the 230V drives and additional clearance is required beneath and in
front of the module.

Bulletin 2094 Shunt Module Power Specifications

The table below lists the power specifications for the Bulletin 2094 shunt module. Refer to page 436 for
tables with the Bulletin 2094 shunt module in combination with an IAM module internal shunt (when
present) and the various external passive shunt resistors available for 230V and 460V drive systems. Use
these tables to determine the combination you need based on the requirements of your application.

Shunt Module Power Specifications


Specifications
Short Circuit
Shunt Module Drive Peak Peak Continuous Fuse
Current Rating
Cat. No. Voltage Resistance Power Current Power Capacitance Replacement
A
V AC Ω kW A W μF
230 5.7 14 200,000 N/A
2094-BSP2 28.75 200 470
460 22.5 28 symmetrical (no internal fuse)

For specifications and dimensions of external shunt resistors compatible with your Kinetix 6000 or Kinetix
6200 drive, refer to External Shunt Modules beginning on page 471.

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Chapter 12 Motion Control Accessories

Bulletin 2094 Shunt Module (230V) System Specifications

In this table, the 230V system specifications are given for the IAM module internal shunt resistors, the
2094-BSP2 shunt module, and the Bulletin 1394 external shunt modules.

Specifications System
IAM Module Number of Shunt
Peak Peak Continuous External Passive Continuous
Cat. No. Axis Modules Module Resistance Current Power Power Shunt Module (1) Shunt Power
2094- Qty Cat. No. Ω A kW W W

AC05-MP5-S – – – – 0
AC05-M01-S – – – – 0
(2)
AC09-M02-S 0 to 7 N/A (2) – – – – N/A 50 (3)
AC16-M03-S – – – –
200 plus (4)
AC32-M05-S – – – –
ACxx-Mxx-S 0 to 6 2094-BSP2 28.75 14.1 5.7 200 N/A (2) 200 plus (5)
ACxx-Mxx-S 300 1394-SR9A 300 (6)
ACxx-Mxx-S 900 1394-SR9AF 900 (6)
0 to 6 2094-BSP2 4 101.3 41
ACxx-Mxx-S 1800 1394-SR36A 1800 (6)
ACxx-Mxx-S 3600 1394-SR36AF 3600 (6)
(1) Refer to External Shunt Modules beginning on page 471 for shunt module specifications.
(2) Module not part of system configuration.
(3) Shunt power equals 50 or the sum of the AM module internal shunt ratings.
(4) Shunt power equals 200 plus the sum of the AM module internal shunt ratings.
(5) Shunt power equals 200 plus the sum of the IAM module (2094-AC16-M03-S and 2094-AC32-M05-S only) and AM module internal shunt ratings.
(6) Use of external shunt module disables internal IAM/AM shunt modules.

IMPORTANT Use of the 2094-BSP2 shunt module in combination with the 2094-AC09-M02-S IAM module disables the
shunt resistor internal to that IAM module. This situation is unique to the 2094-AC09-M02-S IAM module.
Shunt resistors internal to adjacent AM modules are not disabled. Refer to the 230V Shunt Power Example
(catalog number 2094-AC09-M02-S) shown below.

In this example, the continuous shunt power is 300 W. The 50 W resistor in the IAM module is disabled
when used in combination with the 2094-BSP2 shunt module. This example is unique to the
2094-AC09-M02-S IAM module.

230V Shunt Power Example (catalog number 2094-AC09-M02-S)

Kinetix 6000 (230V) Shunt Power Example


300 W Continuous Shunt Power

Shunt (2094-BSP2) 200 W shunt module


AM (2094-AMP5-S) no internal shunt
AM (2094-AM03-S) 50 W internal shunt
AM (2094-AM03-S) 50 W internal shunt
IAM (2094-AC09-M02-S) 50 W internal shunt

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Motion Control Accessories Chapter 12

Bulletin 2094 Shunt Module (460V) System Specifications

In this table, the 460V system specifications are given for the IAM module internal shunt resistors, the
2094-BSP2 shunt module, and the Bulletin 1394 external shunt modules.

Specifications System
IAM Module Number of Shunt External
Cat. No. Axis Modules Module Peak Peak Continuous Passive Continuous
Resistance
2094- Qty Cat. No. Ω Current Power Power Shunt Module (1) Shunt Power
A kW W W

BC01-MP5-S – – – – 50 plus (3)


BC01-MP5-M
BC01-M01-S – – – – 50 plus (3)
BC01-M01-M
0 to 7 N/A (2) N/A (2)
BC02-M02-S – – – – 50 plus (3)
BC02-M02-M
BC04-M03-S – – – –
200 plus (4)
BC07-M05-S – – – –
BCxx-Mxx-x 1 to 6 2094-BSP2 28.75 28 22.5 200 N/A (2) 200 plus (5)
BCxx-Mxx-x 300 1394-SR9A 300 (6)
BCxx-Mxx-x 900 1394-SR9AF 900 (6)
1 to 6 2094-BSP2 4 201.3 162
BCxx-Mxx-x 1800 1394-SR36A 1800 (6)
BCxx-Mxx-x 3600 1394-SR36AF 3600 (6)
(1) Refer to External Shunt Modules beginning on page 471 for shunt module specifications.
(2) Module not part of system configuration.
(3) Shunt power equals 50 or the sum of the AM module internal shunt ratings.
(4) Shunt power equals 200 plus the sum of the AM module internal shunt ratings.
(5) Shunt power equals 200 plus the sum of the IAM and AM module internal shunt ratings.
(6) Use of external shunt module disables internal IAM/AM shunt modules.

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Chapter 12 Motion Control Accessories

Bulletin 2094 Shunt Power Examples

In this example, the sum of the IAM, AM, and shunt modules equal 500 W of continuous shunt power.
Although a 230V system is shown, a 460V IAM, AM, and shunt module power adds up the same way.

Shunt Power Example for (230V) Kinetix 6000 Drives (without external shunt)

Shunt Power Example


500 W Continuous Shunt Power
Kinetix 6000 (230V) system is shown.

Shunt (2094-BSP2) 200 W shunt module


AM (2094-AM02-S) no internal shunt
AM (2094-AM03-S) 50 W internal shunt
AM (2094-AM03-S) 50 W internal shunt
IAM (2094-AC16-M03-S) 200 W internal shunt

In this example, the sum of the IAM/AM modules and shunt module equal 400 W of continuous shunt
power.

TIP Shunt power adds up the same way for 230V (IAM/AM, and shunt module) systems too.

Shunt Power Example (without external shunt)

Kinetix 6000 (460V) Shunt Power Example


400 W Continuous Shunt Power

2094-BSP2 200 W Shunt Module


2094-BMP5-x AM Module, 50 W Internal Shunt
2094-BM01-x AM Module, 50 W Internal Shunt
2094-BM01-x AM Module, 50 W Internal Shunt
2094-BC02-M02-x IAM Module, 50 W Internal Shunt

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Motion Control Accessories Chapter 12

Shunt Power Example for Kinetix 6200 or Kinetix 6000 Drives (without external shunt)

Shunt Power Example


400 W Continuous Shunt Power
Kinetix 6200 (460V) system is shown.

2094-BSP2 200 W Shunt Module


2094-BMP5-M AM Power Module, 50 W Internal Shunt
2094-BM01-M AM Power Module, 50 W Internal Shunt
2094-BM01-M AM Power Module, 50 W Internal Shunt
2094-BC02-M02-M IAM Power Module, 50 W Internal Shunt

IMPORTANT When the 2094-BSP2 shunt module is wired to a Bulletin 1394 external shunt module, the IAM/AM
(internal shunt) and 2094-BSP2 shunt module is disabled and the continuous shunt power is equal to that of
the external shunt module alone.

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Chapter 12 Motion Control Accessories

Shunt Module Dimensions


263
(10.3) 70
249 (2.76)
(9.8) Dimensions are in mm (in.)
123 (Model shown is 2094-BSP2) 43
20 (4.8) 20 (1.7)
(0.8) (0.8)

281
(11.0)
2094-BSP2
Shunt Module
256
(10.1)

Power Rail

Modules are shown mounted to the power rail and the dimensions reflect that.

Bulletin 2094 Shunt Module Connectors and Indicators


Shunt Module Connectors (catalog number 2094-BSP2)

Shunt Module Shunt Module


(top view) (front view)

1 Item Description
COL
1 2 3

INT 2 1 Motor cable shield clamp


5
DC+
6
TS2 2 External shunt resistor (RC) connector
1 2

TS1 3 7
3 External thermal switch (TS) connector
4 Mounting screw
5 Shunt fault status indicator
6 Over-temp fault status indicator
4 7 Bus status indicator

For replacement connector set catalog number, refer to Connector Sets on page 442.

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Motion Control Accessories Chapter 12

Shunt Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - BSP2
Input Voltage/kW Rating
BSP2 = 230/460V input voltage, 200 W
Bulletin Number

Bulletin 2094 Slot-filler Module


The Bulletin 2094 slot-filler module is compatible with Kinetix 6000, Kinetix 6200, and Kinetix 6500 drive
families. This section contains dimensions and catalog numbers for the 2094-PRF slot-filler module.

IMPORTANT The 2094-PRF slot-filler module is compatible with all 230V and 460V systems. Power rail slots not
occupied by an IAM, AM, or shunt module, must have a slot-filler module installed.

Slot-filler Module Dimensions


75 Dimensions are in mm (in.)
2.9
56 70
2.2 2.76

2094-PRF
Slot-filler Module

206
8.2

Slot-filler Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.

2094 - PRF
Power Rail Filler
Bulletin Number

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Chapter 12 Motion Control Accessories

Connector Sets
Kinetix 300 Drive Family
Module Cat. No. Description Cat. No.
Includes AC input (IPD), back-up power (CPD), shunt and DC
Kinetix 300 Drive 2097-V3xxxx bus (BC), motor power (MP), and safe-off (STO) replacement 2097-CONN1
connectors for all Kinetix 300 drives.

Kinetix 6000, Kinetix 6200, Kinetix 6500 Drive Families


Module Cat. No. Description Cat. No.
2094-AC05-Mxx-S and 2094-AC09-M02-S 2094-ANCON-1
2094-AC16-M03-S and 2094-AC32-M05-S Includes control power (CPD), DC bus/AC input (IPD), and 2094-XNCON-2
IAM Module
2094-BC01-Mxx-S and 2094-BC02-M02-S contactor enable (CED) replacement connectors for the IAM
(converter connectors) 2094-BNCON-1
2094-BC01-Mxx-M and 2094-BC02-M02-M (converter).

2094-BC04-M03-S and 2094-BC07-M05-S 2094-XNCON-2


2094-AC05-Mxx-S, 2094-AC09-M02-S,
2094-XNINV-1
2094-AMP5-S, 2094-AM01-S, 2094-AM02-S
2094-AC16-M03-S and 2094-AC32-M05-S
2094-AM03-S, 2094-AM05-S Includes motor power (MP), motor/resistive brake (BC), and 2094-ANINV-2
IAM/AM Module 2094-BC04-M03-S, 2094-BM03-S safe-off (SO), replacement connectors for the IAM (inverter)
(inverter connectors) 2094-BC01-Mxx-S and 2094-BC02-M02-S and AM. Also includes bracket kit for SERCOS fiber-optic
2094-BC01-Mxx-S and 2094-BC02-M02-M cable connectors.
2094-XNINV-1
2094-BMP5-M, 2094-BM01-M, 2094-BM02-S
2094-BMP5-M, 2094-BM01-M, 2094-BM02-M
2094-BC07-M05-S, 2094-BM05-S 2094-BNINV-2
Includes external shunt resistor (RC) and external thermal
Shunt Module 2094-BSP2 2094-XNSHT-1
switch (TS) replacement connectors for the SM.

Kinetix 7000 Drive Family


Module Cat. No. Description Cat. No.
Includes safe-off (SO), general purpose I/O (GPIO), general
Kinetix 7000 Drive 2099-BMxx-S purpose relay (GPR), and control power (CP) replacement 2099-K7KCK-1
connectors for Kinetix 7000 drives.

Line Interface Module (LIM) and Resistive Brake Module (RBM)


Module Cat. No. Description Cat. No.
Line Interface Module Includes VAC line (IPL), VAC load (OPL), control power (CPL),
2094-AL09 and 2094-BL02 2094-XNLIM-1
(LIM) and 24V brake power (PSL) replacement connectors.
Includes I/O (IOL), VAC line (IPL), VAC load (OPL), control
Line Interface Module power (CPL), 230V auxiliary output (P2L), 24V brake power
2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx 2094-XNLIM-2
(LIM) (P1L), and 230V auxiliary input (APL) replacement
connectors.
Includes I/O connector (TB3), drive connector (TB1), and
2090-XB33-xx 2090-XNRBM-1
Resistive Brake motor connector (TB2).
Module (RBM) Includes I/O connector (TB3), 230V input power connector
2090-XB120-xx 2090-XNRBM-2
(TB4), drive connector (TB1), and motor connector (TB2).

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Motion Control Accessories Chapter 12

Kinetix Safe-off Headers


The safe-off feature is available with Kinetix 6000 and Kinetix 7000 drives. You can implement the safe-off
function in a single drive or extended to as many as eight drives in a multiple safety drive configuration.
The safe-off (SO) connector can also be jumpered to effectively remove the safe-off function (this is the
default setting). For more information on wiring the safe-off connector, refer to the Kinetix Safe-off Feature
Safety Reference Manual, publication GMC-RM002.

Safe-off Header Examples

In this example, a single Kinetix 6000 safe-off drive is shown using the wiring plug header. The second
and third drives do not use the safe-off feature, so the motion-allowed jumpers remain installed. This
single drive configuration also applies to Kinetix 7000 safe-off applications.

Typical Single Drive Safe-off Configuration

Safe-off Control Circuit Wiring plug header with


Connections motion-allowed jumper removed.
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9

Wiring plug headers with


motion-allowed jumper installed (default).

Replacement header with jumper is included in


connector sets for the Kinetix 6000 and Kinetix 7000
drives. Refer to Connector Sets on page 442 for
catalog numbers.

Kinetix 6000 or Kinetix 7000 Drives


(Kinetix 6000 is shown)

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Chapter 12 Motion Control Accessories

In this example, system 1 contains two (single-wide) Kinetix 6000 drives using the safe-off feature wired
with two (double-wide) Kinetix 6000 drives in system 2. The wiring headers with motion allowed jumpers
have been replaced as shown. The third axis in system 1 does not use the safe-off feature, so the wiring
header and motion allowed jumper remain installed.

This multiple drive configuration also applies to the Kinetix 7000 drives. When wiring the Kinetix 7000
modules from drive-to-drive, use 1202-C10 cables.

Typical Multiple Drive Safe-off Configuration


Safe-off Control Circuit
Connections
2090-XNSM-M
Middle-drive Headers

2090-XNSM-T
Last-drive Header
2090-XNSM-W
First-drive Wiring Header
1 2 3 4 5 6 7 8 9

Wiring Plug Headers with


Motion-allowed Jumper

1202-C02 1202-C10 Drive-to-drive Safe-off Cables 1202-C03

Kinetix 6000 Drives Kinetix 6000 Drives


System 1 System 2

IMPORTANT Due to the current capacity limitation of the safe-off cable connectors, multiple safe-off drive
configurations must not exceed eight Kinetix 6000 or Kinetix 7000 drive modules.

Safe-off Header Components

Description Cat. No.


Safe-off wiring header for the first drive in multiple safety drive configurations. 2090-XNSM-W
Safe-off middle header for drive-to-drive connections in multiple safety drive configurations with three or more drives. 2090-XNSM-M
Safe-off terminating header for the last drive in multiple safety drive configurations. 2090-XNSM-T

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Motion Control Accessories Chapter 12

Kinetix 2000 Cable Clamp Bracket Kit


The cable clamp bracket kit (catalog number 2090-K2KSCLAMP-4) is designed for use with the
Kinetix 2000 IAM and AM drive modules. The clamp mounts to the power rail and provides stress relief for
the motor power cable and an electrical path from the cable shield to machine ground. You can mount the
bracket to the top or bottom of the power rail, depending on the layout of cables within your panel.

Cable Clamp Bracket Kit (catalog number 2090-K2KSCLAMP-4)

137
(5.4)

2090-K2KSCLAMP-4
Cable Clamp Bracket Kit
for Motor Power Cable
(top mount)

Power
Rail
Kinetix 2000 Kinetix 2000
Integrated Axis Modules Kinetix 2000 Axis Modules
2093-AC05-MP1 Axis Modules 2093-AMP1
2093-AC05-MP2 2093-AM01 2093-AMP2
Dimensions are in mm (in.) 2093-AC05-MP5 2093-AM02 2093-AMP5

2090-K2KSCLAMP-4
Power
Cable Clamp Bracket Kit
Rail
for Motor Power Cable
(bottom mount)

77 77 77
(3.0) (3.0) (3.0)

137 IMPORTANT: Additional clearance below the connector is


(5.4) necessary to provide the recommended cable bend radius.

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Chapter 12 Motion Control Accessories

Bulletin 2094 Mounting Brackets


The Bulletin 2094 mounting brackets (catalog number 2094-XNBRKT-1) are designed to save panel space
by letting you mount the Bulletin 2094 power rail or line interface module (LIM) over the AC line filter.

Each bracket provides threaded holes for mounting the 2094 power rail or LIM (catalog numbers
2094-ALxxS and 2094-XL75S-Cx). The number of brackets required for use with the power rail and LIM are
shown in the table below.

Module to Mount Brackets Required


LIM (2094-ALxxS and -XL75S-Cx) 2
Power Rail (PRSx) 1-4 axis 2
Power Rail (PRSx) 5-8 axis 3

IMPORTANT The 2094-BLxxS, 2094-AL09, and 2094-BL02 LIM models are not compatible with the 2094 mounting
brackets.

Mounting Bracket Dimensions

The mounting bracket dimensions are shown in the figure below. Additional mounting dimensions for
applications when brackets are used with the LIM, are shown on page 447.

Dimensions (catalog number 2094-XNBRKT-1)

Ø 7.9 (0.31) TYP. REF 4.2


12.7
(0.16) REF
Ø 15.9 (0.62) TYP. (0.50) TYP.
M6 x 1 holes
(6 Locations) 23.4
(0.92)
40.6
55.3
(1.60)
(2.18)
LIM

PR/PRS
301 ±0.5
(11.86 ±0.020)

356 ±0.5 401 ±0.5


Dimensions are in mm (in.) (14.03 ±0.020) (15.79 ±0.020)

PR

PRS
LIM

Ground
Stud
76.2 89.3 ±0.5
(3.0) (3.51 ±0.020)

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Motion Control Accessories Chapter 12

Mounting Bracket Configurations

In the figure below, the power rail (catalog number 2094-PRSx) is shown mounted on Bulletin 2094
Mounting Brackets.

Power Rail on 2094 Mounting Brackets

LIM

LIM

LIM
PR/PRS PR/PRS PR/PRS
Power Rail
(2094-PRS8 is shown)

Space for AC line filter


beneath brackets and power rail.
PR PR PR

PRS PRS PRS


LIM

LIM

LIM
Mounting Brackets
(2094-XNBRKT-1)

In the figure below, the LIM module (catalog numbers 2094-ALxxS or 2094-XL75S-Cx) is shown mounted
on Bulletin 2094 Mounting Brackets.

LIM Module on 2094 Mounting Brackets


PR/PRS

Mounting Bracket
PRS
PR
PR

LIM LIM

Line Interface Module (2094-XNBRKT-1)


(2094-ALxxS is shown)

352.4
(13.87) MAIN VAC

Space for AC line filter


276.2 beneath brackets and LIM module.
Dimensions are in mm (in.) (10.87)
PR/PRS

Mounting Bracket
PRS
PR
PR

LIM LIM

(2094-XNBRKT-1)

IMPORTANT Only the 2094-ALxxS and 2094-XL75S-Cx Line Interface Modules are compatible with the 2094 Mounting
Brackets. The 2094-BLxxS, 2094-AL09, and 2094-BL02 models are not compatible.

Kinetix 7000 DC-DC Converter and Control Board Kits

Cat. No. Description


2099-K7KCB-1 Control board assembly kit. Replacement control board for 2099-BMxx-S drives.
2099-K7KCP-1 DC-DC converter cassette kit. Replacement DC-DC converter for 2099-BMxx-S drives.

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Chapter 12 Motion Control Accessories

External Auxiliary Encoders


These Allen-Bradley sine/cosine and incremental encoders are suitable for use when auxiliary feedback
connections are required for your servo drive application.

Bulletin 842HR Sine/Cosine Encoders

Bulletin 842HR sine/cosine encoders combine the advantages of incremental and absolute encoder
technologies in a single, standalone unit targeted for high-performance digital servo drive systems. The
Bulletin 842HR is a 15-bit encoder featuring a hybrid digital/analog interface, transmitting sine/cosine
signals via analog channels for incremental feedback and delivering absolute position information through
the digital RS-485 channel.

Bulletin 842HR, Size 25, Sine/Cosine Encoder Specifications


Cat. No. Description Features
842HR-MJDZ115FWYD • Square flange • Absolute feedback for position control
• 3/8 in. solid-shaft • RS-485 interface
842HR-SJDZ115FWYD • 17-pin connector • Hiperface interface compatible
• 5…12V operating voltage • IP66 (IEC 529)

Refer to 842HR Sine Cosine/Serial Encoders catalog, publication C115-CA600, for more information.

Bulletin 844D Incremental Encoders

Bulletin 844D through-shaft incremental encoders are used to electronically monitor the position or speed
of a rotating shaft. Shaft position is converted to digital pulses in an A quad B format. A Zero Index
Channel is also included with all models.

Bulletin 844D Hollow Shaft (HS35 Style) Encoder Specifications


Cat. No. Resolution Description
844D-B5CC1FW 1024 PPR • 5/8 in. through-shaft
844D-B5CC1CS 2048 PPR • 3/8 in. bolt on 2.5…4.0 in. diameter radius
• 10-pin connector
844D-B5CC1DR 5000 PPR
• 5V DC input /5V DC DLD output (3487)

Refer to 844D Hollow Shaft Incremental Encoders catalog, publication 844D-CA500, for more information.

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Motion Control Accessories Chapter 12

Bulletin 845H Incremental Encoders

The Bulletin 845H optical incremental encoders electronically digitize shaft motion of a rotating element
by converting mechanical motion to an electronic digital format. Incremental square waves are
accumulated in a counter as position feedback. The encoder provides code disk resolutions up to 5000
pulses per revolution at a signal frequency response of 210 kHz.

The Bulletin 845H encoder is housed in a size 25, NEMA Type 4 and 13, IP66 (IEC 529), enclosure making
it suitable for many of today’s industrial environments.

Bulletin 845H, Size 25, High Performance, Encoder Specifications


Cat. No. Resolution Description
845H-SJDN14FWY2 1024 PPR • Square flange
845H-SJDN14CSY2 2048 PPR • 3/8 in. w/flat shaft
• 5V DC input /5V DC DLD RS-422 output
845H-SJDN14DRY2 5000 PPR
• Radial connector (side)

Refer to 845H Size 25 Incremental Encoders catalog, publication 845H-CA500, for more information.

Bulletin 845T Incremental Encoders

Bulletin 845T optical incremental encoders are used to electronically monitor the position of a rotating
shaft. Shaft motion is converted to digital pulses that are accumulated and evaluated by various electronic
controllers. The Bulletin 845T encoder provides code disk resolutions of up to 3000 pulses per revolution,
and a frequency response of up to 100 kHz.

The Bulletin 845T encoder is a heavy duty, NEMA Type 4, and IP66 (IEC 529) rated optical incremental
shaft encoder that is housed in a two inch diameter enclosure. Typical applications for the 845T include
machine tools, packaging machinery, motion controls, and robotics. The heavy duty bearing assembly,
rugged construction and high shaft loading capabilities make the Bulletin 845T encoder suitable for many
of today’s harsh industrial environments.

Bulletin 845T, Size 20, Heavy Duty Encoder Specifications


Cat. No. Resolution Description
845T-DN13EFW 1024 PPR • Square flange
• 3/8 in. w/flat shaft
• 5V DC input /5V DC DLD output
845T-DN13ECS 2048 PPR
• Channel A, B, and Z signals
• 10-pin connector

Refer to 845T Size 20 Incremental Encoders catalog, publication 845T-CA500, for more information.

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Chapter 12 Motion Control Accessories

Line Interface Modules


The Bulletin 2094 Line Interface Module (LIM) is designed to replace many of the common input power
devices required for your servo drive system. Using the LIM module saves panel space and reduces the
amount of wiring when compared with individual components mounted separately. In this example, the
2094-BLxxS module is compared to a similar configuration of discrete components. Auxiliary and control
power (230V) is developed from the LIM module three-phase input power.

Comparing the LIM Module with Discrete Components (catalog number 2094-BLxxS)

Three-phase Three-phase
Line Input (460V) Line Input (460V)

Contactor
Components require Control and
Circuit Breaker more time for: Fuse Block Disconnect Status I/O
(CB3)
• Panel Layout/Design Line Interface Module
MAIN VAC

Three-phase • Sizing the System (2094-BLxxS)


Single Stage,
• Making 100 Wire 460V to 230V Circuit Breaker • Compact, Cost-effective
Line Filter Transformer (CB1)
Terminations • Reduced Labor for Design,
• Mounting 9+ Components Panel Layout, and Mounting
24V DC Contactor
Power Supply • Testing Circuit Breaker Safety Contactor Control and
• Extra Filtering
(CB2) Status I/O • Safety Contactor
• 230V Auxiliary/Control Power
Single-phase
Single Stage,
• Factory Tested
Line Filter (230V)

Auxiliary I/O Auxiliary Control Three-phase Auxiliary I/O Auxiliary Control Three-phase
Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output
(24V DC) to: (24V DC) to: (230V) to: to Drive to Drive (24V DC) to: (24V DC) to: (230V) to: to Drive to Drive
Motor Brake Sensors PLC (230V AC) (460V AC) Motor Brake Sensors PLC (230V AC) (460V AC)
other PLC HMI other PLC HMI
other other AC Line other other AC Line
Filter Filter
SERCOS interfaceTM
SERCOS interfaceTM

CP OK
CP OK

Tx (rear)
Tx (rear)
Rx (front)
Rx (front)

MP-Series Photoelectric ControlLogix PanelView Plus Kinetix 6000, Kinetix 6200, MP-Series Photoelectric ControlLogix PanelView Plus Kinetix 6000, Kinetix 6200,
Motor Sensors Chassis Terminal Kinetix 6500, or Kinetix 7000 Drive Motor Sensors Chassis Terminal Kinetix 6500, or Kinetix 7000 Drive

An example comparing the 2094-ALxxS module to discrete components would be similar to the example
above, but with 230V three-phase input power and without the 460V to 230V step-down transformer.

Examples comparing the 2094-AL09 and 2094-BL02 modules to discrete components would also be similar
to the examples above and include the features that apply to those models.

Drive/LIM Module Compatibility


Drive Family Drive Cat. No. Compatible LIM Module Cat. No.
Kinetix 2000 2093-AC05-Mxx 2094-ALxxS, 2094-XL75S-C2, 2094-AL09
Kinetix 6200/
2094-BCxx-Mxx-M 2094-BLxxS, 2094-BL02, 2094-XL75S-Cx
Kinetix 6500
Kinetix 6000 2094-xCxx-Mxx-S 2094-ALxxS, 2094-AL09, 2094-BLxxS, 2094-BL02, 2094-XL75S-Cx
Kinetix 7000 2099-BM06, 2099-BM07, 2099-BM08 2094-BL75S

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Motion Control Accessories Chapter 12

In this example, the 2094-XL75S-C1 and 2094-XL75S-C2 modules are compared to a similar configuration
of discrete components. Both of these units provide a connector for an external (customer-supplied)
auxiliary and control power input. The 2094-XL75S-C1 module is designed for 110V auxiliary and control
power input/output. The 2094-XL75S-C2 module is designed for 230V auxiliary and control power input/
output.

Comparing the LIM Module with Discrete Components (catalog number 2094-XL75S-Cx)

Single-phase Three-phase Single-phase Three-phase


Line Input (110/230V) Line Input (230/460V) Line Input (110/230V) Line Input (230/460V)

Contactor
Components require Control and
Circuit Breaker Status I/O
(CB3)
more time for: Fuse Block Disconnect

• Panel Layout/Design Line Interface Module


MAIN VAC
(2094-XL75S-Cx)
Three-phase • Sizing the System
Single Stage, Circuit Breaker • Compact, Cost-effective
Line Filter • Making 100 Wire
Terminations
(CB1) • Reduced Labor for Design,
Panel Layout, and Mounting
24V DC • Mounting 9+ Components • Extra Filtering
Contactor
Power Supply • Testing Circuit Breaker Safety Contactor Control and • Safety Contactor
(CB2) Status I/O
• 110/230V Auxiliary Power
• Factory Tested
Single-phase
Single Stage,
Line Filter (230V)

Auxiliary I/O Auxiliary Control Three-phase Auxiliary I/O Auxiliary Control Three-phase
Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output Power Output
(24V DC) to: (24V DC) to: (110/230V) to: to Drive to Drive (24V DC) to: (24V DC) to: (110/230V) to: to Drive to Drive
Motor Brake Sensors PLC (110/230V AC) (230/460V AC) Motor Brake Sensors PLC (110/230V AC) (230/460V AC)
other PLC HMI other PLC HMI
other other AC Line other other AC Line
Filter Filter
SERCOS interfaceTM
SERCOS interfaceTM

CP OK
CP OK

Tx (rear)
Tx (rear)
Rx (front)
Rx (front)

MP-Series Photoelectric ControlLogix PanelView Plus Kinetix 2000, Kinetix 6000, MP-Series Photoelectric ControlLogix PanelView Plus Kinetix 2000, Kinetix 6000,
Sensors Chassis Terminal Kinetix 6200, or Kinetix 6500 drives Motor Sensors Chassis Terminal Kinetix 6200, or Kinetix 6500 drives
Motor

Branch circuit protection for the 2094-ALxxS and 2094-BLxxS modules is customer configurable. By
moving the CB2/CB3 wiring harness (P4) from one side of CB1 to the other, you can change the module
operation. To understand this option, refer to the simplified block diagram below.

Simplified Block Diagram (catalog numbers 2094-ALxxS and 2094-BLxxS)

Three-phase
Input (OPL)

Line Interface Module Default Connection


P4 J4
(before CB1)
Disconnect
Fuse Block (140U-H-RM12B)
Optional Connection
J4_B
(after CB1)
Transformer Circuit Breaker
(460V only) (CB1)

Circuit Breaker Circuit Breaker


(CB3) (CB2) Safety Contactor

Aux Power I/O Power Aux Power Control Power Three-phase Power
Output (P1L) Output (IOL) Output (P2L) Output (CPL) Output (OPL)
24V DC 24V DC 230V AC 230V AC to Drive

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Chapter 12 Motion Control Accessories

Features

Features available with the Line Interface Module (LIM) include the following:

• Power production for drive, motor brakes, and auxiliary use.


– Branch circuit protection and disconnect for three-phase power is provided by an Allen-Bradley
Bulletin 140U molded case circuit breaker. The 140U includes both magnetic and thermal
protection, eliminating the need for fuses on the three-phase line. Variable Depth Rotary
Mechanism (140U-H-RM12B) is required for disconnect feature.
– Customer configurable branch circuit protection (catalog numbers 2094-ALxxS and 2094-BLxxS)
provides the option of using the Bulletin 140U circuit breaker to control all output power
(optional) or only three-phase output power (default).
– Three-phase (230V or 460V) output power to drive controlled by a safety power contactor.
– 24V DC supply rated at 20 A (catalog numbers 2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx) or 8
A (catalog numbers 2094-AL09 and 2094-BL02).
– Single-phase auxiliary power and control power sourced from internal three-phase input power or
external (customer-supplied) input power supply.
• Provides power to single or multiple Kinetix 2000 or Kinetix 6000 power rails. Cumulative IAM input
current must not exceed LIM module output current (applies to catalog numbers 2094-ALxxS,
2094-BLxxS, and 2094-XL75S-Cx only).
• Internal line filter (catalog numbers 2094-AL09 and 2094-BL02). External (customer-supplied) line filter
(catalog numbers 2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx).
• 2094 mounting bracket compatibility for additional panel space saving. Using mounting brackets
(catalog number 2094-XNBRKT-1) in your system (2094-ALxxS and 2094-XL75S-Cx modules only) lets
you mount the AC line filter behind the LIM module. Refer to Bulletin 2094 Mounting Brackets on
page 446 for specifications.
• Plugable connectors let you remove and replace each connector for easy wiring.

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Motion Control Accessories Chapter 12

Line Interface Module Selection

This table provides a summary of the features available with each Line Interface Module. Use this table
and Line Interface Module Selection Flowchart on page 454 to select a LIM module for your drive system.

Line Interface Module Cat. No.


Features
2094-ALxxS 2094-BLxxS 2094-XL75S-C1 2094-XL75S-C2 2094-AL09 2094-BL02
Input Power 230V 460V 230V or 460V 230V 460V
Auxiliary and Control Power Input N/A N/A
(customer-supplied)
110V 230V
Auxiliary Power Output 230V (1) N/A
Control Power Output 230V 230V
24V DC Power Output Current 20 A 8A
Capacity
Configurable Branch Circuit
Protection No No

Branch Circuit Protection and


Disconnect Yes
Yes No No
Power to Multiple Power Rails (2) Yes Yes
DC Line Filter
Mounting Bracket Compatibility No
AC Line Filter External (customer-supplied) Internal Internal
Auxiliary/Control Power Line Filter Yes
(1) Auxiliary power output developed internal to LIM module.
(2) For more information on powering multiple power rails from one Line Interface Module, refer to Rockwell Automation technical support.

Use this flowchart to select a LIM module for your drive system based on the input voltage and features
you need.

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Chapter 12 Motion Control Accessories

Line Interface Module Selection Flowchart

LIM SELECTION PROCESS

230V 460V
230V or 460V
Input Power?

DO YOU NEED: LIM 3-phase LIM 3-phase


DO YOU NEED:
No Auxiliary Power? Auxiliary and Auxiliary and Auxiliary Power? No
Supply Source Supply Source
Multi-Power Rail? Control Power Source: Control Power Source: Multi-Power Rail?
Mounting Bracket Compatibility? LIM 3-phase or LIM 3-phase or Mounting Bracket Compatibility?
Branch Circuit Protection Separate? Separate? Branch Circuit Protection
and Disconnect? and Disconnect?

Separate (external)
Customer-supplied
Yes Source Yes

Features that apply include: Features that apply include:


20A AC Output Current 30A AC Output Current
Internal AC Line Filter Additional features that apply include: Internal AC Line Filter
24V DC @ 8 A Auxiliary Power Output 24V DC @ 8 A
Multi-Power Rail Compatibility
Mounting Bracket Compatibility
75A AC Output Current
Additional features that apply: External AC Line Filter Additional features that apply:
Configurable Branch Circuit Protection 24V DC @ 20 A Configurable Branch Circuit Protection
15, 25, 50, or 75A AC Output Current Branch Circuit Protection 10, 25, 50, or 75A AC Output Current
External AC Line Filter and Disconnect External AC Line Filter
24V DC @ 20 A 24V DC @ 20 A

110V 110V or 230V 230V


2094-AL09 2094-ALxxS 2094-XL75S-C1 Auxiliary and 2094-XL75S-C2 2094-BLxxS 2094-BL02
Control Power?

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Motion Control Accessories Chapter 12

Line Interface Module Specifications

Power Specifications (catalog numbers 2094-ALxxS and 2094-BLxxS)


Value
Designators Attribute 2094-ALxxS (230V) 2094-BLxxS (460V)
AL15S AL25S AL50S AL75S BL10S BL25S BL50S BL75S
195…265V rms three-phase 380…520V rms three-phase
VAC Line AC input voltage
(230V nom) (460V nom)
(IPL) Connector
AC input frequency 47…63 Hz 47…63 Hz
VAC Load
Main AC output current (rms) 15 A 25 A 50 A 75 A 10 A 25 A 50 A 75 A
(OPL) Connector
Control Power Output AC output current (rms) 3 A (1) 3 A (1)
(CPL) Connector
and 195…265V rms single-phase 190…260V rms single-phase
Auxiliary Power Output AC output voltage
(230V nom) (230V nom)
(P2L) Connector
Brake Power Output
(P1L) Connector
and
24V DC Power Supply 20 A (2) 20 A (2)
I/O (IOL) Connector
Contactor control voltage (3) 21.6…26.4V DC 21.6…26.4V DC
Contactor control current (3) 12…9 mA 12…9 mA

Contactor pickup current (4) N/A (Internal) N/A (Internal)

Contactor hold-in current (4) N/A (Internal) N/A (Internal)


Contactor (CR1)
Contactor voltage N/A (Internal) N/A (Internal)
18.5 ms (min) 18.5 ms (min)
Contactor pickup time
30.0 ms (max) 30.0 ms (max)
10.0 ms (min) 10.0 ms (min)
Contactor dropout time
60.0 ms (max) 60.0 ms (max)
(1) Sum of CPL and P2L current must not exceed 3 A.
(2) Sum of P1L and IOL current must not exceed 20 A.
(3) Power specifications for DC Interface Module (100 JE) COIL_E1 and COIL_E2 input.
(4) Current provided by auxiliary VAC input.

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Chapter 12 Motion Control Accessories

Power Specifications (catalog number 2094-XL75S-Cx)


Value
Designators Attribute
2094-XL75S-C1 (230/460V) 2094-XL75S-C2 (230/460V)

VAC Line AC input voltage 195…520V rms three-phase (230…460V nom)


(IPL) Connector AC input frequency 47…63 Hz
VAC Load
Main AC output current (rms) 75 A
(OPL) Connector

Auxiliary Power Input Auxiliary AC input voltage 93…121V rms single-phase (110V nom) 196…253V rms single-phase (230V nom)
(APL) Connector Auxiliary AC input current (rms) 20 A 11 A
Control Power Output AC output current (rms) 12 A 5A
(CPL) Connector
and
Auxiliary Power Output AC output voltage 93…121V rms single-phase (110V nom) 196…253V rms single-phase (230V nom)
(P2L) Connector
Brake Power Output
(P1L) Connector
24V DC Power Supply 20 A
and
I/O (IOL) Connector
Contactor control voltage (1) 21.6…26.4V DC
Contactor control current (1) 12…9 mA

Contactor pickup current (2) 1.75 A 0.87 A

Contactor hold-in current (2) 0.14 A 0.07 A


Contactor (CR1)
Contactor voltage 93…121V rms single-phase (110V nom) 196…253V rms single-phase (230V nom)
18.5 ms (min)
Contactor pickup time
30.0 ms (max)
10.0 ms (min)
Contactor dropout Time
60.0 ms (max)
(1) Power specifications for DC Interface Module (100 JE) COIL_E1 and COIL_E2 input.
(2) Current provided by auxiliary VAC input.

Power Specifications (catalog numbers 2094-AL09 and 2094-BL02)


Value
Designator Attribute
2094-AL09 (230V) 2094-BL02 (460V)

VAC Line AC input voltage 195-265V rms three-phase (230V nom) 380-520V rms three-phase (460V nom)
(IPL) Connector AC input frequency 47…63 Hz
VAC Load
Main AC output current 20 A rms 30 A rms
(OPL) Connector

Control Power Output AC output current 3A


(CPL) Connector AC output voltage 195-265V rms three-phase (230V nom) 190-260V rms three-phase (230V nom)

Brake Power Output Brake power 24V DC 2.0 A


(PSL) Connector I/O brake power 24V DC 5.7 A
Contactor pickup current 383 mA
Contactor hold-in current 383 mA
LIM Contactor
Contactor voltage 24V DC
(CR1)
Contactor pickup time 50 ms (min) 80 ms (max)
Contactor dropout time 80 ms (min) 125 ms (max)

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Motion Control Accessories Chapter 12

Line Interface Module Dimensions

Dimensions (catalog numbers 2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx)

259.8
(10.23)

CONTROL VAC
CTRL2

CTRL1
195-265 VAC LINE, 50/60 Hz

AUX2

230 VAC SUPPLY


L3
AUX2
L2 AUX1

L1
AUX1

Dimensions are in mm (in.)


2094-XL75S-Cx is shown
195-265 VAC LOAD, 50/60 Hz

I/O_COM

24 VDC SUPPLY
I/O_PWR
I/O_COM
L3' I/O_PWR
I/O_COM
I/O_PWR
L2'

L1'

Mounting features sized for


M6 (1/4”) hardware.
Connectors not shown for clarity.
10.8 (0.425)
2x 33 (1.30) 26.7 A
4x 40.6 (1.60) 2x 12.69 (0.50)
(1.05)

375.9 MAIN VAC

(14.80)
2x 352.4 309.9
309.9 (13.87) (12.20)
(12.20)

2x 33 (1.30) 220
(8.66)

Dimension A
Cat. No. mm (in.)
2094-ALxxS
198.3 (7.81)
2094-XL75S-Cx
2094-BLxxS 248.0 (9.76)

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Chapter 12 Motion Control Accessories

Line Interface Module Dimensions (catalog number 2094-AL09)

325
(12.8)

Dimensions are in mm (in.)

184.7 187.7
(7.27) (7.39)

197
(7.75)
3x Ø 16 6x Ø 7.9 12.7 22
(0.63) (0.31) 187.7
(0.5) (0.87)
(7.39)
3x 28.7 (1.13)

8.9
225 (0.35)
(8.86)
253.1
(9.97)
286.8
(11.29)

28
30.9 142.5 12.7 (1.1)
(1.22) (5.61) (0.5)
20 285 Flying Lead I/O Cable with 2090-K6CK-D26Mxx
(0.79) (11.22) Low-profile Connector Kit

IMPORTANT: Additional clearance below the


connector is necessary to provide the recommended
cable bend radius.

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Motion Control Accessories Chapter 12

Line Interface Module Dimensions (catalog number 2094-BL02)

400
(15.75)

100
(3.9)
2x 206
(8.11) Dimensions are in mm (in.)
280
(11.02)
277
(10.9)

2x 28.5 (1.2)

2x 40.4 27.6
280 (1.59) (1.09)
(11.02)
3x Ø 16 6x Ø 7.9
(0.63) (0.31) 289
12.7
(11.37)
(0.50)
3x 28.7 (1.13)

8.9
(0.35)
252.2
(9.93)

312
(12.28) 197 IMPORTANT: Additional clearance
278.4 below the connector is necessary to
(7.8) 250 (10.96) provide the recommended cable bend
(9.84) radius.

1.22 (31) 2.5


12.7 (0.1)
20 180
(0.50)
(0.79) (7.09) Flying Lead I/O Cable with 2090-K6CK-D26Mxx
360
Low-profile Connector Kit
(14.17)

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Chapter 12 Motion Control Accessories

Line Interface Module Connectors and Indicators

Catalog Numbers 2094-ALxxS, 2094-BLxxS, and 2094-XL75S-Cx

1 2
L2N
L1

CONTROL VAC
1 2
CTRL2

195-265 VAC LINE, 50/60 Hz


CTRL1 8

1 2 3 4
AUX2

230 VAC SUPPLY


2
L3

6 L2
AUX2

9
3
AUX1

AUX1
L1
4

12 3 4 5 6
I/O_COM
195-265 VAC LOAD, 50/60 Hz

24 VDC SUPPLY
I/O_PWR
1

I/O_COM
I/O_PWR 10
2

L3'
5 I/O_COM
I/O_PWR
3

L2'

L1'
Line Interface Module
4

(2094-XL75S-Cx top view is shown)

11

12
4
OFF

CB1 13
ON
MAIN VAC

IOL Connector
(viewed from side)

Line Interface Module


(2094-XL75S-Cx front view is shown)

3
2
1

Item Description Item Description


1 CB2 - Control and auxiliary VAC 8 Control power output (CPL) connector
2 FB1 - Fuse block 9 Auxiliary power output (P2L) connector
3 CB3 - Brake and I/O VAC 10 24V DC brake power output (P1L) connector
4 CB1 - Main VAC disconnect 11 24V power status indicator
5 VAC load (OPL) connector 12 I/O (IOL) connector access door
6 VAC line (IPL) connector 13 I/O (IOL) connector
7 Auxiliary power input (APL) connector (1)
(1) Auxiliary Power Input (APL) connector is present only on the 2094-XL75S-Cx model.

For replacement connector set catalog numbers, refer to Connector Sets on page 442.

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Motion Control Accessories Chapter 12

Catalog Numbers 2094-AL09 and 2094-BL02

Line Interface Module


(2094-AL09 top view is shown)

230 VAC LOAD


L1
8

1 2
L2/N

Item Description

24 VDC BRAKE SUPPLY

195-264 VAC LOAD


195-264 VAC LINE

1
PE PE
1 2 3 4

1 2 3 4
50/60 Hz

50/60 Hz
L3 MBRK PWR L3
7

4321
L2 MBRK COM L2 1 9
L1
MBRK PWR
MBRK COM L1 1
1 CB3 - Brake and I/O VAC
2 CB2 - Control and auxiliary VAC
10
3 CB1 - Main VAC
4 I/O (IOL) connector
5 I/O power status indicator
6 Brake power status indicator
7 VAC line (IPL) connector
6
8 Control power output (CPL) connector
MAIN VAC AUX VAC BRAKE - I/O VAC
9 VAC load output (OPL) connector
5
10 24V DC brake power output (PSL) connector
Line Interface Module 2094-AL09
200/230V AC 20A Output

4
3 2 1
Line Interface Module
(2094-AL09 front view is shown)

For I/O connector kit, refer to Low-profile Connector Kit Components on page 419.

Line Interface Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your module.
For questions regarding product availability, contact your Allen-Bradley distributor.
2094 - x L xxx - Cx
Features
AL09 = 20 A, 24V DC @ 8 A, Internal Three-phase Line Filter
BL02 = 30 A, 24V DC @ 8 A, Internal Three-phase Line Filter
AL15S = 15 A, 230V AC Auxiliary Power Output, 24V DC @ 20 A, Configurable Branch Circuit Protection
BL10S = 10 A, 230V AC Auxiliary Power Output, 24V DC @ 20 A, Configurable Branch Circuit Protection
AL/BL25S = 25 A, 230V AC Auxiliary Power Output, 24V DC @ 20 A, Configurable Branch Circuit Protection
AL/BL50S = 50 A, 230V AC Auxiliary Power Output, 24V DC @ 20 A, Configurable Branch Circuit Protection
AL/BL75S = 75 A, 230V AC Auxiliary Power Output, 24V DC @ 20 A, Configurable Branch Circuit Protection
XL75S-C1 = 75 A, Input for 110V AC (customer-supplied) Auxiliary Power, 24V DC @ 20 A
XL75S-C2 = 75 A, Input for 230V AC (customer-supplied) Auxiliary Power, 24V DC @ 20 A
Module Input Voltage
AL = 230V AC, 50/60 Hz
BL = 460V AC, 50/60 Hz
XL = 230/460V AC, 50/60 Hz
Bulletin Number

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Chapter 12 Motion Control Accessories

AC Line Filters
This section contains AC line filter selection tables, specification tables, and dimension drawings. Use the
tables below to match an AC line filter to your servo drive.

AC Line Filter Selection


Drive AC Line Filter Drive AC Line Filter
Drive Family (1) Cat. No. Cat. No. Drive Family Cat. No. Cat. No.
2090-XXLF-TC116 2094-BC01-MP5-M
Kinetix 2000 2093-AC05-Mxx Kinetix 6200/
2090-XXLF-TC316 2094-BC01-M01-M 2090-XXLF-X330B
Kinetix 6500
2094-AC05-MP5-S 2094-BC02-M02-M
2094-AC05-M01-S 2090-XXLF-X330B 2099-BM06-S
2090-XXLF-TC350
2094-AC09-M02-S 2099-BM07-S
2094-AC16-M03-S 2090-XXLF-375 2099-BM08-S 2090-XXLF-TC365
2094-AC32-M05-S 2090-XXLF-3100 Kinetix 7000 2099-BM09-S 2090-XXLF-TC3100
Kinetix 6000
2094-BC01-MP5-S 2099-BM10-S 2090-XXLF-TC3150
2094-BC01-M01-S 2090-XXLF-X330B 2099-BM11-S 2090-XXLF-TC3200
2094-BC02-M02-S 2099-BM12-S 2090-XXLF-TC3250
2094-BC04-M03-S 2090-XXLF-375B 8720MC-RPS065-Bx 8720MC-RFI80
8720MC-RPS
2094-BC07-M05-S 2090-XXLF-3100 8720MC-RPS190-Bx 8720MC-EF190-VB (2)

(1) For Bulletin 2097 line filters used with the Kinetix 300 drive family, refer to AC Line Filters on page 237.
(2) Line filter unit includes magnetic contactor, harmonic filter, and varistor.

AC Line Filter Selection


Drive AC Line Filter
Drive Family Motor Cables > 30 m
Cat. No. Cat. No.
2098-xxx-005 2090-UXLF-106 2090-UXLF-110
2098-xxx-010 2090-UXLF-110 2090-UXLF-110
2098-xxx-020 2090-UXLF-123 2090-UXLF-123
2098-xxx-030 2090-UXLF-136 2090-UXLF-132
2098-xxx-075 2090-UXLF-336 2090-UXLF-HV330
Ultra3000/5000
2098-xxx-150 2090-UXLF-350 2090-UXLF-HV350
2098-xxx-HV030,
2098-xxx-HV050,
2090-UXLF-HV323 2090-UXLF-HV323
2098-xxx-HV100,
2098-xxx-HV150
2098-xxx-HV220 2090-UXLF-HV330 2090-UXLF-HV330
2092-DA1,
2090-UXLF-106 N/A
2092-DA2
Ultra1500 2092-DA3 2090-UXLF-110 N/A
2092-DA4,
2090-UXLF-HV323 N/A
2092-DA5

462 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

AC Line Filter Specifications

Specifications (1) (2)


AC Line Filter Current Leakage Weight, Dimensions
Cat. No. A@ Power Loss Operating
Voltage Phase W Current approx. Temperature
50 °C (122 °F) mA kg (lb)
2090-UXLF-106 6 3.5 2.26 0.3 (0.66)
2090-UXLF-110 10 2.7 45 0.95 (2.0)
-25…85 °C page 464
2090-UXLF-123 23 10 90
1.6 (3.5) (-13…185 °F)
2090-UXLF-132 Single 32 20 90
250V AC
2090-UXLF-136 50/60 Hz 36 – 200 1.75 (3.9) page 465
-25…100 °C
2090-XXLF-TC116 16 – 87 0.80 (1.7) page 469
(-13…212 °F)
2090-UXLF-336 36 – 138
2.7 (5.9) page 465
2090-UXLF-350 50 25 138
2090-UXLF-HV323 520V AC 23 20 80 1.6 (3.5) page 464
2090-UXLF-HV330 50/60 Hz 30 51 24 1.8 (4.0)
-25…85 °C page 466
2090-XXLF-X330B 30 38 64 2.7 (5.9)
(-13…185 °F)
2090-UXLF-HV350 50 25 35 4.8 (10.6)
500V AC
2090-XXLF-375 50
50/60 Hz 75 57 5.2 (11.4) page 467
2090-XXLF-375B 108
2090-XXLF-3100 100 75 73 9.5 (20.9)
Three
2090-XXLF-TC316 16 – 38 0.80 (1.7) page 468
2090-XXLF-TC350 50 – 38 2.4 (5.3)
2090-XXLF-TC365 65 – 38 2.4 (5.3) page 468
-25…100 °C
2090-XXLF-TC3100 100 – 38 5.2 (11.5) (-13…212 °F)
520V AC
2090-XXLF-TC3150 150 – 76 7.5 (16.5)
50/60 Hz
2090-XXLF-TC3200 200 – 76 7.5 (16.5) page 469
2090-XXLF-TC3250 250 – 76 7.5 (16.5)
8720MC-RFI80 80 25.9 – 5.3 (11.7) -25…85 °C page 470
8720MC-EF190-VB 190 – – 34.0 (74.8) (-13…185 °F)

(1) For all filters, 90% relative humidity.


(2) For all filters, 10…200 Hz @ 1.8 g vibration.

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Chapter 12 Motion Control Accessories

AC Line Filter Dimensions

AC Line Filter Dimensions


Dimensions are in mm (in.)
Ø 5 (0.20) 2090-UXLF-132
A Terminal Configuration
(4) M4 studs required
B for back mounting.

25
(1.0)

Line C Load I

25
Detail A (1.0)

E J
Nut (2) PCB Board
F Ø 7 (0.27)
H (2) M6 studs required
G for side mounting. Plain Washer (2)
Detail A
M5 Stud Set
(earth terminals are M5)

A B C D E F G H I J
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
9.0 152.0 55.0 18.0 170.0 9.0 10.0 152.0 92.0 25.0
2090-UXLF-106
(0.35) (5.99) (2.17) (0.71) (6.69) (0.35) (0.39) (5.99) (3.62) (0.98)
104.0 16.0 145.0 40.0
2090-UXLF-110
(4.0) (0.63) (5.71) (1.58)
2090-UXLF-123 11.0 192.0 20.0 214.0 11.0 192.0
(0.43) (7.56) 164.0 (0.79) (8.42) (0.43) 19.0 (7.56) 204 47.0
2090-UXLF-132
(6.46) (0.75) (8.04) (1.85)
2090-UXLF-HV323

464 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

AC Line Filter Dimensions


(catalog number 2090-UXLF-136)

Radius = 3.0 (0.12) Ø = 12 (0.47)

Detail A

101 Line Load


(3.98)
12
(0.47)

Dimensions are in mm (in.)


20 80
(0.79) Detail A
(3.15) 86
(3.39)
104 M6
(4.10) 60
22 (2.36)
(0.87)
M6 x 12
55
(2.17)

174
(6.8) 120
20 (4.7)
(0.79)

AC Line Filter Dimensions


(catalog numbers 2090-UXLF-336 and 2090-UXLF-350)
Radius = 3.0 (0.12) Ø = 12 (0.47)

L1 L1' Detail A

Line L2 L2' Load


128 M6
(5.0) 12
L3 L3'
(0.47)
E
Dimensions are in mm (in.)

113
120
Detail A (4.4)
(4.7)
25
25 (0.9) 25
110 (0.9) (0.9)
(4.3)
22
(0.9)

55
(2.2)

230 147
(9.0) (5.8)

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Chapter 12 Motion Control Accessories

AC Line Filters Dimensions


(4) M5 studs required
A B
for back mounting.

L3 L3'
D
L2 L2'

Load
G
Line

L1 L1'

E E'
Detail A

C H

Dimensions are in mm (in.) (2) M8 studs required Nylon


Nut (2)
for side mounting. Bushing
A B

F Plain Washer (2)


Detail A
M5 Stud Set
(earth terminals are M5)

A B C D E F G H
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
11.0 338 145 29.5 16.0 204 40.0
2090-UXLF-HV330
(0.4) (13.3) 360 (5.7) (1.1) (0.63) (8.0) (1.6)
15.0 330 (14.2) 155 20.0 32.5 195 65.0
2090-XXLF-X330B
(0.6) (13.0) (6.1) (0.8) (1.3) (7.7) (2.5)

466 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

AC Line Filter Dimensions


Dimensions are in mm (in.)
(4) M5 studs required for
back mounting (dual keyway).
Detail A

L3 L3'

L2 L2'
F
Line

Load
L1 L1'

E E'

A E
B Nylon
Nut (2)
Bushing
G H

Washer (3)
I Detail A
J
M6 Stud Set
(earth terminals are M8)

(4) M6 studs required


for side mounting. K

A B C D E F G H I J K
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
578 618 160 230 578
2090-UXLF-HV350
(22.7) (24.3) (6.3) 35 20 (9.0) (22.7) 35 70 20
2090-XXLF-375 646 686 192 (1.4) (0.8) 262 646 15 (1.4) (2.7) (0.8)
2090-XXLF-375B (25.4) (27.0) (7.5) (10.3) (25.4) (0.6)
741 785 215 30 21.5 275 741 47 80 18
2090-XXLF-3100
(29.2) (30.9) (8.4) (1.2) (0.85) (10.8) (29.2) (1.8) (3.1) (0.7)

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Chapter 12 Motion Control Accessories

AC Line Filter Dimensions


G F G

C
H

J
TYP

AA
D B Dimensions are in mm (in.)

E
A

A B C D E F G H I J K
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
230 50 25 215 200 12
2090-XXLF-TC316
(9.0) (1.96) (0.98) (8.46) (7.87) (0.47)
80 1.0 5.5 15
M6x25
2090-XXLF-TC350 180 85 (3.15) 65 164 150 39 (0.04) (0.21) (0.59)
2090-XXLF-TC365 (7.08) (3.35) (2.56) (6.45) (5.90) (1.53)

240 95 90 75 223 210 43 1.5 5.5 16


2090-XXLF-TC3100 M8x40
(9.45) (3.74) (3.54) (2.95) (8.78) (8.27) (1.69) (0.06) (0.21) (0.63)

468 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

AC Line Filter Dimensions


(catalog numbers 2090-XXLF-TC3150, 2090-XXLF-TC3200, and 2090-XXLF-TC3250)
330
(12.9)
310
(12.2)
250
(9.8)

37 (1.4)
90
(3.54)

96 200
(3.8) 37 (1.4) (7.8)

2x 285
(11.2) 43.5 (1.7)
Ø 4x 11
(0.43)

52 (2.0)
2x 165
(6.5) Dimensions are in mm (in.)

52 (2.0)

M10 x 30

43.5 (1.7)
310
(12.2)

AC Line Filter Dimensions


(catalog number 2090-XXLF-TC116)
12 200 12
(0.47) (7.87) (0.47)

80
(3.15)
M6x25

1.0
(0.04) 15
(0.59)
5.5
(0.21)
L1' Load N'

TYP
L1 PE N

25 50
Line

Dimensions are in mm (in.)


PE

(0.98) (1.96)

215
(8.46)
230
(9.0)

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Chapter 12 Motion Control Accessories

AC Line Filter (catalog number 8720MC-RFI80)

65
(2.5)

6.5
(0.25)

364
(14.3) Dimensions are in mm (in.)
379
(14.9)
350 90
(13.7) (3.5)

220
M10 (8.6)

AC Line Filter (catalog number 8720MC-EF190)

10
240 (0.39) dia.
(9.4) 20
31 180 (0.78) dia. Dimensions are in mm (in.)
(1.2) (7.1) 13
30 30
(1.18)
(0.5)
(1.18)

L1 L2 L3 E
L1/L2/L3

M8

371
(14.6)

455
READY A
(17.9)
FAULT V

PROGRAM kW

RST PRG ENT

8720MC
MC
REGENERATIVE
REGENERATIVE POWER
POWER SUPPLY
SUPPLY

L4/L5/L6

E E

10 303
10 M8 10 (0.39) (11.9)
(0.39) 390
(0.39) (15.4)
180
(7.1)

470 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

External Shunt Modules


This section contains external shunt module/resistor kit specifications, dimensions, and catalog number
information. Use the tables below to match a shunt module to your servo drive.

For Bulletin 2097 shunt modules intended for use with Kinetix 300 servo drives, refer to Shunt Resistor
Specifications on page 238.

Bulletin 1394 Passive Shunt Modules

Select one of these Bulletin 1394 passive shunt modules when your Kinetix 6000, Kinetix 6200 or
Kinetix 6500 drive application exceeds the capacity of the internal (IAM/AM module) shunt resistor. These
external passive shunt modules wire to the Kinetix 6000 (catalog number 2094-BSP2) shunt module.

Specifications
External Shunt Shipping Weight, Bussmann
Cat. No. Drive Resistance Peak Power Peak Current Cont. Power Replacement Fuse
approx.
Voltage Ω kW A W kg (lb)
230V AC 1 41.0 101.25 FNQ-R-20-R1 (1)
1394-SR9A 4 300 3.63 (8)
460V AC 160 200 FWP50A14F
1
230V AC 41.0 101.25 FNQ-R-20-R1 (1)
1394-SR9AF 4 900 3.63 (8)
460V AC 160 200 FWP50A14F
230V AC 1 41.0 101.25 FNQ-R-20-R1 (1)
1394-SR36A 4 1800 8.6 (19)
460V AC 160 200 FWP50A14F
230V AC 1 41.0 101.25 FNQ-R-25-R1 (1)
1394-SR36AF 4 3600 9.0 (20)
460V AC 160 200 FWP50A14F
(1) Requires the use of an FNQ fuse with an adapter to allow the smaller body fuse to fit the larger FWP fuse holder.

Publication GMC-SG001O-EN-P — March 2010 471


Chapter 12 Motion Control Accessories

Bulletin 1336 Active Shunt Modules

Select one of these Bulletin 1336 active shunt modules when your Kinetix 2000, Kinetix 6200,
Kinetix 6500,Kinetix 6000, or Kinetix 7000 drive application exceeds the capacity of the internal shunt
resistor. These Bulletin 1336 external shunt modules wire directly to the DC bus.

Bulletin 1336 Chopper Shunt Module Specifications


Specifications

Drive Cat. No. External Shunt (1) Peak Fuse Replacement


Module Cat. No. Drive Turn-on Transistor Resistor Shipping (Ferraz Shawmut)
Voltage Value Current Value, min (2) Weight, approx.
V AC V A Ω kg (lb)
1336-WA115 400 1.25 11.34 (25) A70Q
2094-ACxx-Mxx-S
1336-WA070 200 2.3 4.08 (9) A70Q
230 375
2093-ACxx-Mxx or
1336-WA018 50 9.0 3.18 (7) A60Q
2094-ACxx-Mxx-S
2094-BCxx-Mxx-S 1336-WB110 400 2.5 11.34 (25) A70Q
2094-BCxx-Mxx-M
1336-WB035 460 750 100 9.0 4.08 (9) A70Q
or
2099-BMxx-S 1336-WB009 25 37.0 3.18 (7) A60Q
(1) The Bulletin 1336 Chopper modules require an external resistor.
(2) Customer-supplied component.

TIP You can use Motion Analyzer software to make the selection based on application requirements.

Refer to the Common DC Bus Selection Guide, publication DRIVES-SG001, for dimensions and catalog
number information for the chopper modules listed in the table above.

472 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Bulletin 2090 Passive Shunt Modules

Select one of these passive shunt modules when your Ultra3000 or Ultra5000 drive application exceeds the
capacity of the internal shunt resistor.

Specifications
Ultra3000/5000 Shunt Module Fan Fuse
Resistance Peak Peak Continuous Shipping
Drives Cat. No. Drive Replacement
Voltage Voltage Power Current Power Weight
Ω
V AC kW A W kg (lb)
2098-xxx-005,
2098-xxx--010, 2090-UCSR-A300 36 4.0 10.5 300 1.51 (3.3) —
2098-xxx--020
230V AC N/A
2098-xxx-030 9101-1183 30 5.9 14.0 200 — CCMR-4-½ (1)
2098-xxx-075,
2098-xxx--150
2090-UCSR-P900 18 10.0 23.3 4.08 (9.0) FWP-10A14F (2)

2090-SR120-09 N/A 120 5.3 6.7 3.63 (8.0) FWP-2.5A14F (2)


2098-xxx-HV030, 900
2098-xxx--HV050 M3575R-H6MF,C (3) 115
120…148 4.9 6.0 6.3 (14.0) N/A
M3575R-H6MFL,C (3) 230

2090-SR040-09 N/A 40 20.0 3.63 (8.0) FWP-5A14F (2)


16.0
2090-SR040-18 N/A 40 20.0 8.6 (19.0) FWP-6.3A14F (2)
2098-xxx-HV100
M3575R-H16BF,C (3) 115 1800
460V AC 40…49 14.2 18.0 10.0 (22.0) N/A
M3575R-H16BFL,C (3) 230

M3575R-H27B0,C(3) N/A 900

2098-xxx-HV150 M3575R-H27BF,C (3) 115 25…31 25.6 31.0 11.3 (25.0) N/A
1800
M3575R-H27BFL,C (3) 230

M3575R-H33BF,C (3) 115


2098-xxx-HV220 20…25 32.0 36.0 3600 12.7 (28.0) N/A
M3575R-H33BFL,C (3) 230

(1) LittelFuse part number.


(2) Bussmann part number.
(3) Bonitron part number. For more information contact:

Bonitron, Inc.
521 Fairground Court,
Nashville, TN 37211
Tel: (615) 244-2825
http://www.BONITRON.com

Publication GMC-SG001O-EN-P — March 2010 473


Chapter 12 Motion Control Accessories

Shunt Resistor Kit Dimensions

Refer to the Common DC Bus Selection Guide, publication DRIVES-SG001, for the Bulletin 1336 shunt
module and chopper module dimensions.

Dimensions (catalog number 2090-UCSR-A300)

65.1
(2.5)
13.21 Clearance holes for #10 (M5) screws.
38.1 (0.5)
(1.5)
18.6 129
(0.7) (5.0)
6.35
(0.25)

Active Shunt

Adjust
Allen Bradley

Overtemp
DC Bus
UltraSeries

Active
Dimensions are in mm (in.)

186.7
(7.3) 198
(7.8)

97.3
(3.8)

143
5.6 (5.6)
(0.22)

Dimensions (catalog number 9101-1183)

77.4 (3.0)
Dimensions are in mm (in.)
50.8 (2)
25.4 (1) 218.4 (8.6)

132 120.6 101.6


(5.2) (4.7) (4.0)

474 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Dimensions (catalog number 2090-UCSR-P900)

150 Mounting Hole Detail


(5.9) Dimensions are in mm (in.)
8.0
25.0 100 25 (0.31)
(0.98) (0.97) 10.1 280
(3.9) (0.40) (11.0)
8.0 15.9
(0.32) (0.63)
8.0
(0.31)
12.0
(0.47)
155 (1) 175 125
(6.1) (6.9) (4.9)
All slots accept M6 or
1/4-20 mounting screws.

(1) Dimension shown is for mounting


hardware location and does not reflect
the location of the lower slot radius.
Front View Side View

Dimensions (catalog numbers 2090-SR120-09, 2090-SR040-09, 1394-SR9A, and 1394-SR9AF)

150 Mounting Hole Detail


Dimensions are in mm (in.)
(5.9) 8.0
25.0 100 25 (0.31)
(0.98) (0.97) 10.1 280
(3.9) (0.40) (11.0)
8.0 15.9
(0.32) (0.63)
8.0
(0.31)
12.0
(0.47)
(1)
155 175 125
Shunt Module
(6.1) (6.9) (4.9)
ALLEN-BRADLEY R
All slots accept M6 or
BULLETIN 1394 300W SHUNT MODULE
CAT.
INPUT DC
PART
INPUT AC
SER. 1/4-20 mounting screws.
FOR FUSE REPLACEMENT USE:
BUSSMAN CAT. NO.
FOR USE WITH 1394-SJT22-X SYSTEM MODULE

(1) Dimension shown is for mounting


hardware location and does not reflect
the location of the lower slot radius.
Front View Side View

Publication GMC-SG001O-EN-P — March 2010 475


Chapter 12 Motion Control Accessories

Dimensions (catalog numbers 2090-SR040-18, 1394-SR36A, and 1394-SR36AF)

150
Dimensions are in mm (in.)
8.0 (5.9) 25.0
(0.32) 100 (0.98)
280
(3.9) (11.0)
24.8
(0.98)

Mounting Hole Detail


8.0
(0.31) 10.1
(0.40) 350
Shunt Module 15.9 400
(13.7)
350 (0.63) (15.7)
(1) (13.7) 8.0
385 (0.31)
(15.2) 12.0
(0.47)

All slots accept M6 or


1/4-20 mounting screws.

(1) Dimension shown is for mounting


ALLEN-BRADLEY R
hardware location and does not reflect
BULLETIN 1394 3600W SHUNT MODULE
CAT. PART SER.
the location of the lower slot radius.
INPUT DC INPUT AC
FOR FUSE REPLACEMENT USE:
BUSSMAN CAT. NO.
FOR USE WITH 1394-SJT22-X SYSTEM MODULE

Side View
Front View

476 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

Dimensions (Bonitron shunt modules)

G Dimensions are in mm (in.)


19
(0.75)

F
E (1)

Terminal Strip

All slots accept M6 or


1/4-20 mounting screws.

(1) Dimension shown is for mounting


7.1 hardware location and does not reflect
(0.28) the location of the lower slot radius.
25.4 D C
(1.0)
B H

Front View Side View

Chassis A B C D E F G H
Bonitron Cat. No. (1) Size mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
322 305 267 29 221
M3575R-H6MF,C M7
(12.7) (12.0) (10.5) (1.13) (8.7)
127
M3575R-H16BF,C B7 178 (5.0) 234
M3575R-H27B0,C (7.0) 196 (9.2)
B10 451 (7.7) 425 381 35 246
M3575R-H27BF,C (17.7) (16.7) (15.0) (1.38)
203 (9.7)
254 (8.0) 292
M3575R-H33BF,C B10D
(10.0) (11.5)
(1) Bonitron part numbers. For more information contact:

Bonitron, Inc.
521 Fairground Court,
Nashville, TN 37211
Tel: (615) 244-2825
http://www.BONITRON.com

Publication GMC-SG001O-EN-P — March 2010 477


Chapter 12 Motion Control Accessories

Shunt Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your shunt. For
questions regarding product availability, contact your Allen-Bradley distributor.

1336 Shunt Modules for Kinetix 6200, Kinetix 6500, Kinetix 6000, or Kinetix 7000 Servo Drives

Refer to the Common DC Bus Selection Guide, publication DRIVES-SG001, for the Bulletin 1336 shunt
module and chopper module catalog number description.

2090 Shunt Resistor Kits for Ultra3000/5000 230V Drives


Cat. No. Description
2090-UCSR-A300 Active shunt, 300 W for use with 500 W, 1 kW, and 2 kW drives
9101-1183 Passive shunt, 200 W for use with 3 kW drives
2090-UCSR-P900 Passive shunt, 900 W for use with 7.5 and 15 kW drives

2090 Shunt Modules for Ultra3000/5000 460V Drives


2090 - SR xxx - xx
Continuous Power Rating
09 = 900 W
18 = 1800 W
Resistance Rating
120 = 120 Ω
040 = 40 Ω
SR = Shunt Resistor
Bulletin Number

1394 Shunt Modules for Kinetix 6200, Kinetix 6500, and Kinetix 6000 Servo Drives
1394 - SR xxxx

kW Rating
9A = 300 W Continuous, 160,000 W Peak, No Fan
9AF = 900 W Continuous, 160,000 W Peak, No Fan
36A = 1800 W Continuous, 160,000 W Peak, No Fan
36AF = 3600 W Continuous, 160,000 W Peak, Fan-cooled

SR = Shunt Resistor
Bulletin Number

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Motion Control Accessories Chapter 12

Resistive Brake Modules


This section contains Resistive Brake Module (RBM) descriptions, dimensions, and catalog number
information.

Resistive Brake Module Specifications


Peak Drive Current Continuous Weight,
Cat. No.
Drive Resistance (1) Peak Energy
Power approx.
Voltage Ω J A 0-pk A rms W kg (lb)
2090-XB33-32 32
150 33 23 30 1.91 (4.22)
2090-XB33-16 16
230 or
2090-XB120-06 6
460V AC
2090-XB120-03 3 290 106 75 45 2.75 (6.06)
2090-XB120-01 1
(1) Tolerance = ± 10%.

Use Motion Analyzer software to match an RBM module to your servo motor compatible with
Kinetix 2000, Kinetix 6000, Kinetix 6200, Kinetix 6500, and Ultra3000-SE drive systems.

IMPORTANT Drive commands are the preferred and quickest method to bring your drive system to a controlled stop.
When using drive commands, the time between braking cycles is limited by the drive/motor/load
combination. When the RBM resistors are used to stop the motor, these conditions apply:
• One minute between braking cycles
• Maximum 15:1 motor inertia
• Maximum motor velocity at the start of braking
• Application must not exceed the current rating of the brake module

Typical RBM Module Curve

MPL-B230P Motor and 2094-BM01 Drive


with 2090-XB33-16 RBM Module
Speed 5000
(rpm) 4500
4000
3500
3000
2500
2000
1500
1000
500
0
0 0.1 0.2 0.3 0.4 0.5
Time (s)

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Chapter 12 Motion Control Accessories

Resistive Brake Module Dimensions

Dimensions (catalog numbers 2090-XB33-16 and 2090-XB33-32)

198.6
(7.82)

6.1
(0.24)

226.5
205.4 (8.92) Dimensions are in mm (in.)
(8.09) 238.3
(9.38)

11.7
(0.46)

35
190.6 4.6
(1.38)
(7.50) 70.0 (0.18)
(2.76)

Dimensions (catalog numbers 2090-XB120-01, 2090-XB120-03, and 2090-XB120-06)

195
(7.68)

16
(0.63)

328
(12.92)

305.6
340 Dimensions are in mm (in.)
(12.03)
(13.38)

10.4
(0.41)

55.6 4.6
190
(2.19) (0.18)
(7.49) 111
(4.38)

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Motion Control Accessories Chapter 12

RBM Connectors and Indicators

RBM Connectors (catalog numbers 2090-XB33-xx and 2090-XB120-xx)

2
3

Resistive Brake Module, front view 4


(catalog number 2090-XB120-xx is shown)

Item Description 1 6
1 Drive connections (TB1) connector
2 230V AC auxiliary power input (TB4) connector (1)
3 I/O (TB3) connector
4 Contactor status indicator
5 Auxiliary power status indicator (1)
6 Motor connections (TB2) connector
7 Motor cable shield clamps
7
(1) The 230V AC auxiliary power input (TB4) connector and auxiliary power
status indicator are present only on 2090-XB120-xx resistive brake modules.

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Chapter 12 Motion Control Accessories

RBM to Drive Interface Cables

RBM interface cables (motor power, RBM to drive) are available for Kinetix 6000/Kinetix 6200/
Kinetix 6500 and Ultra3000-SE drives. Refer to the table below for specific RBM to drive interface cable
information.

For This Information Refer to


Cable catalog numbers for compatible drives page 392
Available cable lengths page 395
Cable dimensions page 405
Cable specifications page 410

Resistive Brake Module Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering charts below to understand the configuration of your module. For
questions regarding product availability, contact your Allen-Bradley distributor.

2090 - XB xx - xx
Resistance Rating
32 = 32 Ω
16 = 16 Ω
6=6Ω
3=3Ω
1=1Ω
Current Rating
33 = 33 A 0-pk
120 = 106 A 0-pk
XB = Resistive Brake
Bulletin Number

482 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

8720MC Regenerative Power Supplies


This section contains specifications and catalog number information for the 8720MC-RPSxxx Regenerative
Power Supplies (RPS). The 8720MC-RPS modules are compatible with Kinetix 6200, Kinetix 6000, and
Kinetix 7000 drives when used in DC common bus applications. Refer to the drive chapters for sizing
information.

The 8720MC Regenerative Power Supplies support these features:

• Full line regeneration


• Regenerative braking
• Multiple DC common bus drives
• Leader and Follower modes for parallel operation of multiple units
• Adjustable DC output voltage
• CE compliance and UL Listed to U.S. and Canadian safety standards. Refer to http://www.ab.com for
more information.

8720MC-RPS Power Specifications

The table below lists general power specifications and requirements for the 8720MC-RPS modules (catalog
numbers 8720MC-RPS065 and 8720MC-RPS190).

Value
Attribute
8720MC-RPS065 8720MC-RPS190
AC input voltage 324…506V AC rms three-phase
AC input frequency 47…63 Hz
AC input current
Nom 65 A rms 92 A 0-pk 190 A rms 268 A 0-pk
Max (1 minute) 98 A rms 138 A 0-pk 285 A rms 403 A 0-pk
Continuous output current 64 A DC 190 A DC
Output current (1 minute) 96 A DC 285 A DC

Refer to 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001, for additional
specifications and dimensions for the 8720MC-RPS modules listed in the table above.

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Chapter 12 Motion Control Accessories

8720MC-RPS Precharge Specifications

The table below lists internal (built-in) and external precharge capacitance of the 8720MC-RPS modules.

Value
Attribute
8720MC-RPS065 8720MC-RPS190
Capacitance of built-in capacitor 1900 μF 7600 μF
7000 μF 25000 μF
Built-in resistor (value/wattage)
(22 Ω/120 W) (10 Ω/400 W)
External resistor (min resistance value) 110000 μF 165000 μF
Connect to PR1 and PR2 (20 Ω) (10 Ω)
220000 μF 495000 μF
External circuit (min resistance value)
(4.7 Ω) (1.5 Ω)

IMPORTANT Large levels of load capacitance may require modification of the 8720MC-RPS internal precharge/discharge
circuit.
Refer to the wiring instructions in the 8720MC Regenerative Power Supply Installation Manual, publication
8720MC-RM001, for information on how to determine the appropriate precharge/discharge resistance
power value (ohms/watt) to accommodate the capacitance of your system.

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Motion Control Accessories Chapter 12

8720MC Regenerative Power Supply Dimensions

Dimensions (catalog number 8720MC-RPS065)

Ø 9.0
(0.35) 10.0
(0.39) Dimensions are in mm (in.)
127
Ø 18.0
(5.0)
(0.71)
30.0
(1.2)

9.0
(0.35)

395
(15.6)

333
(13.1)
READY A

FAULT V

PROGRAM kW

RST PRG ENT

8720 MC
REGENERATIVE POWER SUPPLY
REGENERATIVE POWER SUPPLY

9.0 318
127 (0.35) 10.0 30.0 (12.2)
(5.0) (0.39) (1.2)
179
(7.0)

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Chapter 12 Motion Control Accessories

Dimensions (catalog number 8720MC-RPS190)

59.5 125 10 (0.39) dia.


(2.34) (4.92) Dimensions are in mm (in.)
20 (0.79) dia.
20 (0.79)

30 58

13 (0.5)
40 (1.6)
(1.2) (2.3) 86 (3.4)
M10 110 (4.3) 110 (4.3)
L2
L 1, L 3 L1 L2 L3

14 (0.6)

550 (21.7)
573 (22.6)
503 (19.8)
639.5 (25.18)

566.5 (22.30)

READY A

FAULT V

PROGRAM kW

RST PRG ENT

8720 MC
REGENERATIVE POWER SUPPLY

E
P E
M8
(1.3)

P 10
33

30 (1.2)

(0.4)
10 (0.4)

N 45 N 83
30 125 (4.9) (1.8) (3.3)
20 (0.79)

(1.2) 435 (17.1)


59.5
(2.34)
242 (9.6)

486 Publication GMC-SG001O-EN-P — March 2010


Motion Control Accessories Chapter 12

8720MC Regenerative Power Supply Connectors and Indicators

8720MC-RPS Connectors (catalog number 8720MC-RPS065)

8720MC-RPS065 8720MC-RPS065
(with front cover) (with front cover removed)

8720MC 2
Regenerative
Power Supply
8720MC-RPS065
3

READY A
READY A
FAULT V
FAULT V
PROGRAM kW
PROGRAM kW

RST PRG ENT 1 RST PRG ENT

8720 MC 4
POWER SUPPLY
REGENERATIVE POWER SUPPLY

8720MC-RPS065
(front cover and regulator board removed)

Item Description
1 Operation panel (master unit only)
2 Power status indicator
3 Main power (TB1) terminal block
4 Regulator board (master unit only)
5 Sequence signal (TB3) terminal block
6
6 Control power (TB2) terminal block

8720MC-RPS Connectors (catalog number 8720MC-RPS190)


8720MC-RPS190 8720MC-RPS190
(with front cover) (with front cover removed)

L1
L2 L3 4
Item Description
L1AUX
3 L2AUX
1 DC bus terminals
L3AUX
PR1
PR2
5
PR3 2 Operation panel (master unit only)
+24V3
0V3
SENS 3 Power status indicator
+24V2 6
0V2
MC1 4 Main power terminals
MC2

READY A READY A
5 Control power (TB2) terminal block
7
FAULT V FAULT V

PROGRAM kW PROGRAM kW

RST PRG ENT


2 RST PRG ENT
6 Control power (TB4) terminal block
8720 MC 7 Regulator board (master unit only)
POWER SUPPLY
REGENERATIVE POWER SUPPLY 8
8 Sequence signal (TB3) terminal block

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Chapter 12 Motion Control Accessories

8720MC-RPS Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your 8720MC
Regenerative Power Supply. For questions regarding product availability, contact your Allen-Bradley
distributor.

8720MC - RPSxxx B x - xxx


Options
Blank = None
HV2 = Includes harmonic filter and varistor. Option available only with 8720MC-RPS065.
Type
M = Master (Leader)
S = Slave (Follower)
Input Voltage
B = 380 to 460V AC
Size (maximum motor amps)
RPS065 = 64 A rms
RPS190 = 190 A rms

Bulletin Number

8720MC Line Reactors


This section contains 8720MC line reactor specifications, dimensions, and catalog numbers.

8720MC Line Reactor Specifications


Specifications
Line Reactor Maximum Continuous
8720MC- Inductance Inductance as % Weight, approx.
Current uH Voltage Drop kg (lb)
A
LR03-032B 32 850 3% 17 (37.47)
LR05-048B 48 800 5% 21 (46.29)
LR10-062B 62 1100 10% 27 (59.52)
LR14-070B 70 1200 14% 38 (83.77)

LR10-100B (1) 100 800 10% 100 (220)


(1) Order two 8720MC-LR10-100B line reactor units and wire in parallel for 200 A rating when used with the 8720MC-RPS190 RPS modules.

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Motion Control Accessories Chapter 12

8720MC Line Reactor Dimensions

Dimensions (catalog numbers 8720MC-LR03-032B, 8720MC-LR048B, 8720MC-LR062B, and 8720MC-LR070B)

B C D

F
E

L G G

J K Dimensions are in mm (in.)


J

Line
Reactor A (1) B C (2) D E F (3) G H (4) I (5) J K K
8720MC- mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

LR03-032B 345 112.5 120 112.5 140 100 4 to 7 127 80 15 4 to 15 6-(R22-6)


(13.58) (4.42) (4.72) (4.42) (5.51) (3.93) (0.15 to 0.27) (4.99) (3.14) (0.59) (0.15 to 0.59) (0.23)

LR05-048B 400 132.5 135 132.5 155 105 4 to 7 125 80 15 4 to 15 6-(R22-6)


(15.74) (5.21) (5.31) (5.21) (6.10) (4.13) (0.15 to 0.27) (4.92) (3.14) (0.59) (0.15 to 0.59) (0.23)

LR10-062B 440 145 150 145 160 110 4 to 9.5 (0.15 125 80 15 4 to 15 6-(R22-6)
(17.32) (5.70) (5.90) (5.70) (6.29) (4.33) to 0.37) (4.92) (3.14) (0.59) (0.15 to 0.59) (0.23)

LR14-070B 460 155 150 155 180 125 4 to 9.5 (0.15 140 80 15 4 to 15 6-(R38-6)
(18.11) (6.10) (5.90) (6.10) (7.08) (4.92) to 0.37) (5.51) (3.14) (0.59) (0.15 to 0.59) (0.23)
(1) The tolerance is +/-2 mm (0.07 in.).
(2) The tolerance is +/-1 mm (0.03 in.).
(3) The tolerance is +1/-5 mm (+0.03/-0.19 in.).
(4) The tolerance is +/-5 mm (0.19 in.).
(5) The tolerance is +/-10 mm (0.39 in.).

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Chapter 12 Motion Control Accessories

Dimensions (catalog number 8720MC-LR10-100B)


Dimensions are in mm (in.) 10
360
38.6 (0.39)
217 (14.2) max
217 (1.5) 10 260 26.6
(8.5) (8.5) (0.39) (10.25) (1.0)

L1 L1
80
(3.15)

L4 L4
75
(2.9)
467.2
L2 L2 (18.4) 414
80
(16.3)
(3.15)

L5 L5
75 488
(2.9) (19.2) max

L3 L3
80
(3.15) 29
(1.1)
L6 L6

26.6
38.6 AIR FLOW 10
(1.0)
(1.5) 6 x R38-8 (0.39)
Shown are two 8720MC-LR10-100B units in a typical
configuration for use with the 8720MC-RPS190 RPS module.

8720MC Line Reactor Catalog Numbers

Catalog numbers consist of various characters, each of which identifies a specific option for that
component. Use the catalog numbering table chart below to understand the configuration of your 8720MC
Line Reactors. For questions regarding product availability, contact your Allen-Bradley distributor.

8720MC - LRxx x x x
Voltage
B = 380…460V AC

Current Rating
032 = 32 A
048 = 48 A
062 = 62 A
070 = 70 A
100 = 200 A (two 100 A units)

Enclosure Type
Blank = Open
A = NEMA Type 1
Inductance as % Voltage Drop
03 = 3%
05 = 5%
10 = 10%
14 = 14%
Bulletin Number

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Chapter 13

Rotary Motion System Combinations

This chapter provides Kinetix Motion Control servo drive and rotary motor combinations. Each drive
family/motor section includes:

• a motor/cable combinations table.


• a drive/motor performance specification table.
• torque/speed curves with each motor matched to the drive with optimum performance.

Performance specification data and curves reflect nominal system performance of a typical system with
motor/drive at rated ambient temperature and line voltage. For additional information on ambients, line
conditions, and valid combinations not shown in this chapter, refer to Motion Analyzer software.

IMPORTANT This system combinations chapter does not include all possible motor/drive combinations.
Please refer to Motion Analyzer software to verify compatibility. Download is available at
http://www.rockwellautomation.com/en/e-tools.

Rotary Motion System Combinations


Drive Family Rotary Motor Series Class Page Drive Family Rotary Motor Series Class Page
MP-Series Low Inertia Motors 492 MP-Series Low Inertia Motors 562
MP-Series Medium Inertia Motors 200V 500 MP-Series Medium Inertia Motors 567
Kinetix 300 and Kinetix 2000
MP-Series Food Grade Motors 400V 503 MP-Series Food Grade Motors 200V 568
Servo Drives Servo Drives
MP-Series Stainless Steel Motors 507 MP-Series Stainless Steel Motors 570
TL-Series (Bulletin TLY) Motors 200V 509 TL-Series (Bulletin TLY) Motors 571
Kinetix 6000 Peak Enhancement Example 515 HPK-Series Asychronous Servo Motors 577
MP-Series Low Inertia Motors 516 Kinetix 7000 MP-Series Low Inertia Motors 583
Kinetix 6000 200V 400V
MP-Series Medium Inertia Motors 532 Servo Drives MP-Series Medium Inertia Motors 588
and and
Kinetix 6200/ MP-Series Food Grade Motors 400V 542 RDD-Series Direct Drive Motors 593
Kinetix 6500
Servo Drives MP-Series Stainless Steel Motors 550 MP-Series Low Inertia Motors 597
RDD-Series Direct Drive Motors 400V 553 Ultra3000 MP-Series Medium Inertia Motors 200V 611
and and
TL-Series (Bulletin TLY) Motors 200V 558 MP-Series Food Grade Motors 400V 622
Ultra5000
Servo Drives MP-Series Stainless Steel Motors 627
TL-Series (Bulletin TLY) Motors 200V 630
Ultra1500
TL-Series (Bulletin TL) Motors 200V 634
Servo Drives

IMPORTANT You can configure Kinetix 6000 460V (series B) drives to operate with 250% peak current for limited duty
cycles. Drive/actuator performance specifications are given with and without the peak enhancement
feature enabled. For more information, refer to Kinetix 6000 Drive Performance Example with Peak
Enhancement Feature on page 515.

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Chapter 13 Rotary Motion System Combinations

Kinetix 300 (240V) Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Kinetix 300 (240V) drives when matched
with MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-A1510V-xx4xAA, MPL-A1520U-xx4xAA, MPL-A1530U-xx4xAA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution or
MPL-A210V-xx4xAA, MPL-A220T-xx4xAA, MPL-A230P-xx4xAA Incremental Feedback
MPL-A310F-xx7xAA, MPL-A310P-xx7xAA, MPL-A320H-xx7xAA,
MPL-A320P-xx7xAA, MPL-A330P-xx7xAA
MPL-A420P-xx7xAA, MPL-A430H-xx7xAA 2090-XXNPMF-16Sxx (4)
2090-XXNFMF-Sxx (5)
MPL-A4530F-xx7xAA, MPL-A4540C-xx7xAA Absolute High-resolution or
Incremental Feedback
MPL-A430P-xx7xAA
2090-XXNPMF-14Sxx (4)
MPL-A4530K-xx7xAA, MPL-A4540F-xx7xAA
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

Bulletin MPL Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPL-A1510V 8000 1.05 0.26 (2.3) 3.40 0.77 (6.8) 0.16 2097-V33PR1
MPL-A1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2097-V33PR1
MPL-A1530U 7000 2.82 0.90 (8.0) 10.1 2.82 (24.9) 0.39 2097-V33PR3
MPL-A210V 8000 3.09 0.55 (4.8) 10.2 1.52 (13.5) 0.37 2097-V33PR3
MPL-A220T 6000 4.54 1.61 (14.2) 15.5 4.74 (41.9) 0.62 2097-V33PR3
MPL-A230P 5000 5.40 2.10 (18) 23.0 8.2 (72.5) 0.86 2097-V33PR5
MPL-A310F 3000 3.20 1.58 (14) 9.3 3.61 (32) 0.46 2097-V33PR3
MPL-A310P 5000 4.85 1.58 (14) 14 3.61 (32) 0.73 2097-V33PR3
MPL-A320H 3500 6.1 3.05 (27) 19.3 7.91 (70) 1.0 2097-V33PR5
MPL-A320P 5000 9.0 3.05 (27) 29.5 7.91 (70) 1.3 2097-V33PR5
MPL-A330P 5000 12.0 4.18 (37) 38 11.1 (98) 1.8 2097-V33PR6
MPL-A420P 5000 12.7 4.74 (42) 46 13.5 (120) 2.0 2097-V33PR6
MPL-A430H 3500 12.2 6.21 (55) 45 19.8 (175) 1.8 2097-V33PR6
MPL-A430P 5000 16.8 5.99 (53) 51 15.7 (139) 2.2 2097-V33PR6
MPL-A4530F 2800 13.4 8.36 (74) 42 20.3 (180) 1.9 2097-V33PR6

MPL-A4540C 1500 9.4 10.2 (90) 29 27.1 (240) 1.5 2097-V33PR6

Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 493


Chapter 13 Rotary Motion System Combinations

Kinetix 300 (240V) Drives/MP-Series Low Inertia Motor Curves

2097-V33PR1 and MPL-A1510V 2097-V33PR1 and MPL-A1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 10.6

0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2097-V33PR3 and MPL-A1530U 2097-V33PR3 and MPL-A210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2097-V33PR3 and MPL-A220T 2097-V33PR5 and MPL-A230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N•m) (lb•in) (N•m) (lb•in)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Rotary Motion System Combinations Chapter 13

Kinetix 300 (240V) Drives/MP-Series Low Inertia Motor Curves, Continued

2097-V33PR3 and MPL-A310F 2097-V33PR3 and MPL-A310P


4.0 35.4 4.0 35.4
Torque Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR5 and MPL-A320H 2097-V33PR5 and MPL-A320P


8.0 70.8 8.0 70.8
Torque Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR6 and MPL-A330P 2097-V33PR6 and MPL-A420P


12.0 106 Torque 16.0 141
Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 300 (240V) Drives/MP-Series Low Inertia Motor Curves, Continued

2097-V33PR6 and MPL-A430H 2097-V33PR6 and MPL-A430P


20.0 177 20.0 177
Torque Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)

15.0 133 15.0 133

10.0 88.5 10.0 88.5

5.0 44.2 5.0 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR6 and MPL-A4530F 2097-V33PR6 and MPL-A4540C


Torque 25 221 Torque Torque 30 265 Torque
(N•m) (lb•in) (N•m) (lb•in)
25 221
20 177
20 177
15 133
15 133
10 88.5
10 88.5

5 44.2 5 44.2

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

496 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (480V) Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Kinetix 300 (480V) drives when matched
with MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-B1510V-xx4xAA, MPL-B1520U-xx4xAA, MPL-B1530U-xx4xAA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution or
MPL-B210V-xx4xAA, MPL-B220T-xx4xAA, MPL-B230P-xx4xAA Incremental Feedback
MPL-B310P-xx7xAA, MPL-B320P-xx7xAA, MPL-B330P-xx7xAA
2090-XXNFMF-Sxx (5)
MPL-B420P-xx7xAA 2090-XXNPMF-16Sxx (4) Absolute High-resolution
Feedback
MPL-B4530F-xx7xAA
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPL Motor Performance Specifications with Kinetix 300 (480V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 480V Drives
A (0-pk) N•m (lb•in) kW
A (0-pk) N•m (lb•in)
MPL-B1510V 8000 0.95 0.26 (2.3) 3.10 0.77 (6.80) 0.16 2097-V34PR3
MPL-B1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2097-V34PR3
MPL-B1530U 7000 2.0 0.90 (8.0) 7.20 2.82 (24.9) 0.39 2097-V34PR3
MPL-B210V 8000 1.75 0.55 (4.8) 5.80 1.52 (13.5) 0.37 2097-V34PR3
MPL-B220T 6000 3.30 1.61 (14.2) 11.3 4.74 (41.9) 0.62 2097-V34PR5
MPL-B230P 5000 2.60 2.10 (18.6) 11.3 8.20 (73.0) 0.86 2097-V34PR5
MPL-B310P 5000 2.4 1.58 (14) 7.1 3.61 (32) 0.77 2097-V34PR3
MPL-B320P 5000 4.5 2.94 (26) 14.0 7.91 (70) 1.5 2097-V34PR5
MPL-B330P 5000 6.1 4.18 (37) 19.0 11.1 (98) 1.8 2097-V34PR6
MPL-B420P 5000 6.4 4.74 (42) 22.0 13.5 (120) 1.9 2097-V34PR6
MPL-B4530F 3000 6.7 8.36 (74) 21.0 20.3 (180) 2.1 2097-V34PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 300 (480V) Drives/MP-Series Low Inertia Motor Curves

2097-V34PR3 and MPL-B1510V 2097-V34PR3 and MPL-B1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 Intermittent curve represents 10.6


460V and 400V inputs
0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2097-V34PR3 and MPL-B1530U 2097-V34PR3 and MPL-B210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2097-V34PR5 and MPL-B220T 2097-V34PR5 and MPL-B230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N•m) (lb•in) (N•m) (lb•in)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

498 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (480V) Drives/MP-Series Low Inertia Motors, Continued

2097-V34PR3 and MPL-B310P 2097-V34PR5 and MPL-B320P


Torque 4.0 35.4 Torque Torque 8.0 70.8 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.5 31.0 7.0 61.9
3.0 26.5 6.0 53.1

2.5 22.1 5.0 44.2


2.0 17.7 4.0 35.4

1.5 13.3 3.0 26.5

1.0 8.85 2.0 17.7


0.5 4.42 1.0 8.85
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V34PR6 and MPL-B330P 2097-V34PR6 and MPL-B420P


Torque 12.0 106 Torque Torque 16.0 141 Torque
(N•m) (lb•in) (N•m) (lb•in)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V34PR6 and MPL-B4530F


Torque 25 221 Torque
(N•m) (lb•in)

20 177

15 133

10 88.5

5 44.2

0 0
0 500 1000 1500 2000 2500 3000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 300 (240V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Kinetix 300 (240V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)

2090-XXNFMF-Sxx (3)
MPM-A1151M, MPM-A1152F 2090-XXNPMF-16Sxx (2)
Absolute High-resolution Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPM Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPM-A1151M 6000 10.3 2.3 (20.3) 30.5 6.6 (58.4) 0.90 2097-V33PR5
MPM-A1152F 5000 14.9 4.7 (41.6) 44.8 13.5 (119) 1.40 2097-V33PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 300 (240V) Drives/MP-Series Medium Inertia Motor Curves

2097-V33PR5 and MPM-A1151M 2097-V33PR6 and MPM-A1152F


Torque 7.0 61.9 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 12.0 106

5.0 44.2 10.0 88.5

4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

500 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (480V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Kinetix 300 (480V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-B1151F, MPM-B1151T,
MPM-B1152C, MPM-B1152F, 2090-XXNFMF-Sxx (3)
MPM-B1153E 2090-XXNPMF-16Sxx (2)
Absolute High-resolution Feedback
MPM-B1302F, MPM-B1304C
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPM Motor Performance Specifications with Kinetix 300 (480V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 480V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPM-B1151F 5000 3.1 2.3 (20.3) 9.9 6.6 (58.4) 0.75 2097-V34PR5
MPM-B1151T 7000 6.9 2.3 (20.3) 20.5 5.8 (51.3) 0.90 2097-V34PR6
MPM-B1152C 3000 4.1 5.0 (44.2) 12.4 13.5 (119) 1.20 2097-V34PR5
MPM-B1152F 5200 7.0 5.0 (44.2) 21.1 13.3 (118) 1.40 2097-V34PR6
MPM-B1153E 3500 7.1 6.5 (57.5) 21.6 19.7 (174) 1.40 2097-V34PR6
MPM-B1302F 4500 9.8 6.6 (58.4) 22.0 13.2 (117) 1.65 2097-V34PR6
MPM-B1304C 2750 8.0 10.3 (91.1) 22.3 27.1 (240) 2.00 2097-V34PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 501


Chapter 13 Rotary Motion System Combinations

Kinetix 300 (480V) Drives/MP-Series Medium Inertia Motor Curves

2097-V34PR5 and MPM-B1151F 2097-V34PR6 and MPM-B1151T


7.0 61.9 Torque 7.0 61.9 Torque
Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 6.0 53.1

5.0 44.2 5.0 44.2

4.0 35.4 4.0 35.4

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 2000 4000 6000 8000

Speed (rpm) Speed (rpm)

2097-V34PR5 and MPM-B1152C 2097-V34PR6 and MPM-B1152F


Torque 14.0 124 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 12.0 106

10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2097-V34PR6 and MPM-B1153E 2097-V34PR6 and MPM-B1302F


Torque 21.0 186 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 12.0 106

15.0 133 10.0 88.5

12.0 106 8.0 70.8

9.0 79.6 6.0 53.1

6.0 53.1 4.0 35.4

3.0 26.5 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

502 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (480V) Drives/MP-Series Medium Inertia Motor Curves, Continued


2097-V34PR6 and MPM-B1304C
Torque 28.0 248 Torque
(N•m) (lb•in)
24.0 212

20.0 177

16.0 142

12.0 106

8.0 70.8

4.0 35.4

0 0
= Intermittent operating region
0 500 1000 1500 2000 2500 3000 = Continuous operating region
Speed (rpm) = Drive operation with 400V AC (rms) input voltage

Kinetix 300 (240V) Drives with MP-Series Food Grade Motors


This section provides system combination information for the Kinetix 300 (240V) drives when matched
with MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power Cable Motor Feedback Cable (1)
MPF-A310P, MPF-A320H, MPF-A320P, MPF-A330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPF-A430H Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPF Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 300
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPF-A310P 5000 4.85 1.58 (14) 14 3.61 (32) 0.73 2097-V33PR3
MPF-A320H 3500 6.1 3.05 (27) 19.3 7.91 (70) 1.0 2097-V33PR5
MPF-A320P 5000 9.0 3.05 (27) 29.5 7.91 (70) 1.3 2097-V33PR3
MPF-A330P 5000 12.0 4.18 (37) 38 11.1 (98) 1.6 2097-V33PR6
MPF-A430H 3500 12.2 6.21 (55) 45 19.8 (175) 1.8 2097-V33PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 503


Chapter 13 Rotary Motion System Combinations

Kinetix 300 (240V) Drives/MP-Series Food Grade Motor Curves

2097-V33PR3 and MPF-A310P 2097-V33PR5 and MPF-A320H


4.0 35.4 8.0 70.8
Torque Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)

3.0 26.5 6.0 53.0

2.0 17.7 4.0 35.4

1.0 8.8 2.0 17.6

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2097-V33PR3 and MPF-A320P 2097-V33PR6 and MPF-A330P


8.0 70.8 12.0 106
Torque Torque Torque Torque
(N•m) (lb•in) (N•m) (lb•in)

6.0 53.0 9.0 80

4.0 35.4 6.0 53

2.0 17.6 3.0 26

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR6 and MPF-A430H


24.0 212
Torque Torque
(N•m) (lb•in)

18.0 159

12.0 106

6.0 53

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region
= Continuous operating region

504 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (480V) Drives with MP-Series Food Grade Motors


This section provides system combination information for the Kinetix 300 (480V) drives when matched
with MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power Cable Motor Feedback Cable (1)

2090-XXNFMF-Sxx (3)
MPF-B310P, MPF-B320P, MPF-B330P 2090-XXNPMF-16Sxx (2) Absolute High-resolution
Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPF Motor Performance Specifications with Kinetix 300 (480V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 480V Drives
A (0-pk) N•m (lb•in) kW
A (0-pk) N•m (lb•in)
MPF-B310P 5000 2.30 1.58 (14) 7.1 3.61 (32) 0.77 2097-V34PR3
MPF-B320P 5000 4.24 3.05 (27) 14.0 7.34 (65) 1.5 2097-V34PR5
16.9 10.0 (88) 2097-V34PR5
MPF-B330P 5000 5.70 4.18 (37) 1.6
19.0 11.1 (98) 2097-V34PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 505


Chapter 13 Rotary Motion System Combinations

Kinetix 300 (480V) Drives/MP-Series Food Grade Motor Curves

2097-V34PR3 and MPF-B310P 2097-V34PR5 and MPF-B320P


Torque 4.0 35.4 Torque Torque 8 70.8 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.5 31.0 7 61.9

3.0 26.5 6 53.1

2.5 22.1 5 44.2

2.0 17.7 4 35.4

1.5 13.3 3 26.5

1.0 8.85 2 17.7

0.5 4.42 1 8.85


0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V34PR6 and MPF-B330P


Torque 12.0 106 Torque
(N•m) (lb•in)
10.0 88.5

8.0 70.8

6.0 53.1

4.0 35.4

2.0 17.7

0 0
0 1000 2000 3000 4000 5000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

506 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (240V) Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Kinetix 300 (240V) drives when matched
with MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power Cable Motor Feedback Cable (1)
MPS-A330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPS-A4540F Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
33.9 10.1 (89.4) 2097-V33PR5
MPS-A330P 5000 9.80 3.60 (32) 1.3
38.0 11.1 (98.2) 2097-V33PR6
MPS-A4540F 3000 14.4 8.1 (72) 50.9 24.8 (219) 1.4 2097-V33PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 300 (240V) Drives/MP-Series Stainless Steel Motor Curves

2097-V33PR6 and MPS-A330P 2097-V33PR6 and MPS-A4540F


Torque 12.0 106 Torque Torque 30 265 Torque
(N•m) (lb•in) (N•m) (lb•in)
10.0 88.5 25 221

8.0 70.8 20 177

6.0 53.1 15 133

4.0 35.4 10 88.5

2.0 17.7 5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 300 (480V) Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Ultra3000 (460V) drives when matched with
MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power Cable Motor Feedback Cable (1)
MPS-B330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPS-B4540F Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Kinetix 300 (480V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 480V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
16.9 10.1 (89.4) 2097-V34PR5
MPS-B330P 5000 4.90 3.6 (32) 1.3
19.0 11.1 (98.2) 2097-V34PR6
MPS-B4540F 3000 7.1 8.1 (72) 25.4 26.3 (233) 1.4 2097-V34PR6
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 300 (480V) Drives/MP-Series Stainless Steel Motor Curves


2097-V34PR6 and MPS-B330P
2097-V34PR6 and MPS-B4540F
Torque 12.0 106 Torque
Torque 30 265 Torque
(N•m) (lb•in)
(N•m) (lb•in)
10.0 88.5
25 221

8.0 70.8
20 177

6.0 53.1
15 133

4.0 35.4
10 88.5

2.0 17.7 5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000
0 500 1000 1500 2000 2500 3000
Speed (rpm)
= Intermittent operating region Speed (rpm)
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

508 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (240V) Drives with TL-Series Low Inertia Motors


This section provides system combination information for the Kinetix 300 drives when matched with
TL-Series (Bulletin TLY) low-inertia motors. Compatible TL-Series motors are equipped with absolute
high-resolution or incremental encoder feedback. Included are motor power/brake and feedback cable
catalog numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin TLY Motor Cable Combinations


Motor Cat. No. Motor Power/Brake Cable Motor Feedback Cable (1)
TLY-A110x, TLY-A120x, TLY-A130x
2090-CPWM6DF-16AAxx (standard)
TLY-A220x, TLY-A230x (without brake) 2090-CFBM6DF-CBAAxx (standard)
Absolute High-resolution or
TLY-A2530P, TLY-A2540P 2090-CPBM6DF-16AAxx (standard) Incremental Feedback
(with brake)
TLY-A310M
(1) For TLY-Axxxx-H motors with incremental encoder feedback, use 2090-CFBM6DF-CBAAxx flying-lead cables and 2090-K2CK-D15M connector kit (battery not required) or
panel-mounted breakout components on the drive end. Premolded (drive end) feedback cables (catalog number 2090-CFBM6DD-CCAAxx) are also available for Kinetix 300
drives. Refer to Breakout Components and Connector Kits beginning on page 418 for more information.
The TLY-Axxxx-B motors with 17-bit high resolution encoder feedback require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and 2090-K2CK-D15M connector kit
with 2090-DA-BAT2 battery.
TL-Series (Bulletin TLY) motors are characterized as having 1000 mm (39.4 in.) cable extensions with circular plastic connectors and TLY-Axxx catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin TLY (non-brake) Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TLY-110x 0.55 0.096 (0.85) 1.30 0.20 (1.75) 0.041 2097-V32PR0
TLY-120x 1.03 0.181 (1.60) 2.50 0.36 (3.20) 0.086 2097-V32PR0
TLY-130x 6000 (1) 1.85 0.325 (2.88) 4.90 0.76 (6.70) 0.14 2097-V32PR0
TLY-220x 3.50 0.836 (7.40) 7.90 1.48 (13.1) 0.35 2097-V33PR1
TLY-230x 5.50 1.30 (11.5) 15.5 3.05 (27.0) 0.44 2097-V33PR3
TLY-2530P 10.0 2.60 (23.0) 21.0 5.20 (46.0) 0.69 2097-V33PR5
5000
TLY-2540P 10.0 2.94 (26.0) 24.8 7.10 (63.0) 0.86 2097-V33PR5
TLY-310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.95 2097-V33PR5
(1) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Bulletin TLY (brake) Motor Performance Specifications with Kinetix 300 (240V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 300
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque 240V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TLY-A110x 0.50 0.086 (0.76) 1.30 0.20 (1.75) 0.037 2097-V32PR0
TLY-A120x 0.93 0.163 (1.44) 2.50 0.36 (3.20) 0.077 2097-V32PR0
TLY-A130x 6000 (1) 1.67 0.293 (2.59) 4.90 0.76 (6.70) 0.13 2097-V32PR0
TLY-A220x 3.15 0.757 (6.70) 7.90 1.48 (13.1) 0.24 2097-V33PR1
TLY-A230x 4.95 1.16 (10.3) 15.5 3.05 (27.0) 0.32 2097-V33PR3
TLY-A2530P 10.0 2.60 (23.0) 21.0 5.20 (46.0) 0.55 2097-V33PR5
5000
TLY-A2540P 10.0 2.94 (26.0) 24.8 7.10 (63.0) 0.66 2097-V33PR5
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.90 2097-V33PR5
(1) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient, and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 300 (240V) Drives/TLY-AxxxP-B (absolute high-resolution) Motor Curves


2097-V32PR0 and TLY-A110P-B 2097-V32PR0 and TLY-A110P-B (Brake)
Torque 0.250 2.21 Torque Torque 0.250 2.21 Torque
(N•m) (lb•in) (N•m) (lb•in)
0.200 1.77 0.200 1.77

Intermittent curve represents Intermittent curve represents


0.150 single-phase input. 1.33 0.150 single-phase input. 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V32PR0 and TLY-A120P-B 2097-V32PR0 and TLY-A120P-B (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(N•m) 0.350 3.10 (lb•in) (N•m) 0.350 3.10 (lb•in)

0.300 Intermittent curve represents 2.65 0.300 Intermittent curve represents 2.65
single-phase input. single-phase input.
0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) = Intermittent operating region (three-phase input) Speed (rpm)
= Continuous operating region
= Drive operation (single-phase input)

510 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 300 (240V) Drives/TLY-AxxxP-B (absolute high-resolution) Motor Curves, Continued

2097-V32PR0 and TLY-A130P-B 2097-V32PR0 and TLY-A130P-B (Brake)


Torque 0.800 7.08 Torque Torque 0.800 7.08 Torque
(N•m) (N•m) 6.19 (lb•in)
0.700 6.19 (lb•in) 0.700

0.600 Intermittent curve represents 5.31 0.600 Intermittent curve represents 5.31
single-phase input. single-phase input.
0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR1 and TLY-A220P-B 2097-V33PR1 and TLY-A220P-B (Brake)


Torque 1.600 14.1 Torque Torque 1.600 14.1 Torque
(N•m) 1.400 12.4 (lb•in) (N•m) 1.400 12.4 (lb•in)

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR3 and TLY-A230P-B 2097-V33PR3 and TLY-A230P-B (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(N•m) 3.50 31.0 (lb•in) (N•m) 3.50 31.0 (lb•in)

3.00 26.5 3.00 26.5

2.50 Intermittent curve represents 22.1 2.50 Intermittent curve represents 22.1
three-phase and single-phase inputs. three-phase and single-phase inputs.
2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.85 1.00 8.85

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Kinetix 300 (240V) Drives/TLY-AxxxT-H (incremental) Motor Curves

2097-V32PR0 and TLY-A110T-H 2097-V32PR0 and TLY-A110T-H (Brake)


Torque 0.250 2.21 Torque Torque 0.250 2.21 Torque
(N•m) (lb•in) (N•m) (lb•in)
0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2097-V32PR0 and TLY-A120T-H 2097-V32PR0 and TLY-A120T-H (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(N•m) 0.350 3.10 (lb•in) (N•m) 0.350 3.10 (lb•in)

0.300 Intermittent curve represents 2.65 0.300 Intermittent curve represents 2.65
single-phase input. three-phase and single-phase inputs.
0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2097-V32PR0 and TLY-A130T-H 2097-V32PR0 and TLY-A130T-H (Brake)


Torque 0.800 7.08 Torque Torque 0.800 7.08 Torque
(N•m) 0.700 6.19 (lb•in) (N•m) 0.700 6.19 (lb•in)

0.600 Intermittent curve represents 5.31 0.600 Intermittent curve represents 5.31
single-phase input. single-phase input.
0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 300 (240V) Drives/TLY-AxxxT-H (incremental) Motor Curves, Continued


2097-V33PR1 and TLY-A220T-H 2097-V33PR1 and TLY-A220T-H (Brake)
Torque 1.600 14.1 Torque Torque 1.600 14.1 Torque
(N•m) 1.400 12.4 (lb•in) (N•m) 1.400 12.4 (lb•in)

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2097-V33PR3 and TLY-A230T-H 2097-V33PR3 and TLY-A230T-H (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(N•m) 3.50 31.0 (lb•in) (N•m) 3.50 31.0 (lb•in)

3.00 26.5 3.00 26.5

2.50 Intermittent curve represents 22.1 2.50 Intermittent curve represents 22.1
three-phase and single-phase inputs. three-phase and single-phase inputs.
2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.85 1.00 8.85

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Kinetix 300 (240V) Drives/TLY-Axxxx-x Motor Curves

2097-V33PR5 and TLY-A2530P-x 2097-V33PR5 and TLY-A2530P-x (Brake)


Torque 6.00 53.1 Torque Torque 6.00 53.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 8.85 1.00 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR5 and TLY-A2540P-x 2097-V33PR5 and TLY-A2540P-x (Brake)


Torque 8.00 70.8 Torque Torque 8.00 70.8 Torque
(N•m) 7.00 61.9 (lb•in) (N•m) 7.00 61.9 (lb•in)

6.00 53.1 6.00 53.1

5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 88.5 1.00 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2097-V33PR5 and TLY-A310M-x 2097-V33PR5 and TLY-A310M-x (Brake)


Torque 12.0 106 Torque Torque 12.0 106 Torque
(N•m) (lb•in) (N•m) (lb•in)
10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 Drive Performance Example with Peak Enhancement Feature


The peak current ratings of the Kinetix 6000 AM modules (series A and B) are configured at the factory as 150% of
continuous current. You can program 460V (series B) AM modules and the equivalent IAM (inverter) modules, for up
to 250% of continuous inverter current. Refer to Peak Enhancement Specifications on page 272 for more
information.

IMPORTANT Before your Kinetix 6000 drive will deliver 250% peak performance, you must enable the peak
enhancement feature by configuring your drive by using DriveExplorer or RSLogix 5000 software.
Refer to the interactive Peak Enhancement Configuration Utility to recalculate torque and accel/decel limit
values, and paste them into the appropriate Axis Properties dialog box in RSLogix 5000 software. To
download the utility, go to http://www.ab.com/motion/software/peak.html.
For sizing your drive/motor combination by using series-B drives and the peak enhancement feature, use
Motion Analyzer software, version 4.6 or later.

In this example, the MPL-B330P motor, usually paired with the 2094-BM02 (series A) AM module, is shown
paired with the 2094-BM01-S (series B) AM module. The two curves illustrate how the 2094-BM01-S
(series B) drive, when configured for 250% peak, can achieve full motor performance.

Rotary Motor Performance Specifications Example with Kinetix 6000 Drives


System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
13.0 8.0 (71) 2094-BM01-S @ 150%
MPL-B330P 5000 6.10 4.18 (37) 1.8 2094-BM01-S @ 250%
19.0 11.1 (98)
2094-BM02-S @ 150%

2094-BM01-S @ 250% or 2094-BM02-S @150%


2094-BM01-S @ 150% and MPL-B330P and MPL-B330P
Torque 12.0 106 Torque Torque 12.0 106 Torque
(Nm) (lb-in) (N•m) (lb•in)
10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-A1510V-xx4xAA, MPL-A1520U-xx4xAA, MPL-A1530U-xx4xAA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution or
MPL-A210V-xx4xAA, MPL-A220T-xx4xAA, MPL-A230P-xx4xAA Incremental Feedback
MPL-A310F-xx7xAA, MPL-A310P-xx7xAA,
MPL-A320H-xx7xAA, MPL-A320P,-xx7xAA, MPL-A330P-xx7xAA
MPL-A420P-xx7xAA, MPL-A430H-xx7xAA 2090-XXNPMF-16Sxx (4)

MPL-A4530F-xx7xAA, MPL-A4540C-xx7xAA 2090-XXNFMF-Sxx (5)


MPL-A430P-xx7xAA Absolute High-resolution or
2090-XXNPMF-14Sxx (4) Incremental Feedback
MPL-A4530K-xx7xAA, MPL-A4540F-xx7xAA
MPL-A520K-xx7xAA 2090-XXNPMF-10Sxx (4)
MPL-A540K-xx7xAA, MPL-A560F-xx7xAA 2090-CPBM7DF-08AAxx (standard)
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPL Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 6000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPL-1510V 8000 1.05 0.26 (2.3) 3.40 0.77 (6.8) 0.16 2094-AMP5-S
MPL-1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2094-AMP5-S
MPL-1530U 7000 2.82 0.90 (8.0) 10.1 2.82 (24.9) 0.39 2094-AMP5-S
MPL-210V 8000 3.09 0.55 (4.8) 10.2 1.52 (13.4) 0.37 2094-AMP5-S
10.5 3.45 (30.0) 2094-AMP5-S
MPL-220T 6000 4.54 1.61 (14.2) 0.62
15.5 4.74 (41.9) 2094-AM01-S

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Rotary Motion System Combinations Chapter 13

System System System Peak System Peak Motor Rated


Rotary Motor Max Speed Continuous Continuous Kinetix 6000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
17.0 8.0 (70.8) 2094-AM01-S
MPL-230P 5000 5.40 2.10 (18.6) 0.86
23.0 8.2 (73.0) 2094-AM02-S
MPL-310F 3000 3.24 1.58 (14.0) 9.30 3.61 (31.9) 0.46 2094-AMP5-S
10.5 2.90 (25.6) 2094-AMP5-S
MPL-310P 5000 4.91 1.58 (14.0) 0.73
14.0 3.61 (31.9) 2094-AM01-S
17.0 7.13 (63.0) 2094-AM01-S
MPL-A320H 3500 6.10 3.05 (27.0) 1.0
19.3 7.91 (70.0) 2094-AM02-S
8.50 2.88 (25.5) 17.0 5.07 (44.8) 2094-AM01-S
MPL-A320P 5000 1.3
9.00 3.05 (27.0) 29.5 7.91 (70.0) 2094-AM02-S
30.0 9.10 (80.5) 2094-AM02-S
MPL-A330P 5000 12.0 4.18 (37.0) 1.8
38.0 11.1 (98.2) 2094-AM03-S
30.0 9.67 (85.5) 2094-AM02-S
MPL-A420P 5000 12.9 4.79 (42.3) 2.0
46.0 13.6 (119) 2094-AM03-S
30.0 13.9 (123) 2094-AM02-S
MPL-A430H 3500 12.2 6.21 (55.0) 1.8
45.0 19.8 (175) 2094-AM03-S
15.0 5.35 (47.3) 30.0 9.99 (88.3) 2094-AM02-S
MPL-A430P 5000 49.0 15.4 (136) 2.2 2094-AM03-S
16.80 5.99 (52.9)
67.0 19.8 (175) 2094-AM05-S
30.0 15.8 (139) 2094-AM02-S
MPL-A4530F 2800 13.40 8.36 (74.0) 1.9
42.0 20.3 (179) 2094-AM03-S
15.0 6.21 (54.9) 30.0 11.3 (99.9) 2094-AM02-S
MPL-A4530K 4000 49.0 17.0 (150) 2.5 2094-AM03-S
19.50 8.13 (71.9)
62.0 20.3 (179) 2094-AM05-S
8.50 9.15 (80.9) 17.0 16.9 (150) 2094-AM01-S
MPL-A4540C 1500 1.5
9.55 10.30 (91.1) 29.0 27.1 (239) 2094-AM02-S
15.0 8.32 (73.6) 30.0 15.3 (135) 2094-AM02-S
MPL-A4540F 3000 49.0 23.6 (208) 2.6 2094-AM03-S
18.40 10.19 (90.1)
58.0 27.1 (239) 2094-AM05-S
15.0 6.98 (61.7) 30.0 12.6 (111) 2094-AM02-S
MPL-A520K 4000 49.0 19.3 (171) 3.5 2094-AM03-S
23.31 10.77 (95.2)
65.0 24.2 (214) 2094-AM05-S
24.5 11.26 (99.5) 49.0 21.5 (190) 2094-AM03-S
MPL-A540K 4000 5.5
42.0 19.42 (171) 73.4 31.3 (277) 2094-AM05-S
24.5 15.65 (138) 49.0 28.1 (249) 2094-AM03-S
MPL-A560F 3000 5.3
42.7 27.39 (242) 73.4 39.6 (350) 2094-AM05-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Kinetix 6000 (230V) Drives/MP-Series Low Inertia Motor Curves

2094-AMP5-S and MPL-A1510V 2094-AMP5-S and MPL-A1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 10.6

0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2094-AMP5-S and MPL-A1530U 2094-AMP5-S and MPL-A210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2094-AM01-S and MPL-A220T 2094-AM02-S and MPL-A230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Kinetix 6000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-AMP5-S and MPL-A310F 2094-AM01-S and MPL-A310P


4.0 35.4 4.0 35.4
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.8.5

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM02-S and MPL-A320H 2094-AM02-S and MPL-A320P


8.0 70.8 8.0 70.8 Torque
Torque Torque Torque
(N-m) (lb-in.) (N-m) 7.0 (lb-in.)
61.9

6.0 53.1 6.0 53.1

5.0 44.2

4.0 35.4 4.0 35.4

3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM03-S and MPL-A330P 2094-AM03-S and MPL-A420P


12.0 106 Torque 16.0 141
Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Kinetix 6000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-AM03-S and MPL-A430H 2094-AM05-S and MPL-A430P


Torque 25 221 Torque Torque 25 221 Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM03-S and MPL-A4530F 2094-AM05-S and MPL-A4530K


Torque 25 221 Torque Torque 25 221 Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2094-AM02-S and MPL-A4540C 2094-AM05-S and MPL-A4540F


Torque 30 265 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221 25 221

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 250 500 750 1000 1250 1500 0 1000 2000 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Kinetix 6000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-AM05-S and MPL-A520K 2094-AM05-S and MPL-A540K


Torque 30 265 Torque 32 283
Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221
24 212
20 177

15 133 16 141

10 88.5
8 70.8
5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2094-AM05-S and MPL-A560F


Torque 50 443 Torque
(N-m) (lb-in.)

40 354

30 265

20 177

10 88.5

0 0
0 1000 2000 3000
Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives with MP-Series Low Inertia Motors
This section provides system combination information for the Kinetix 6000 and the Kinetix 6200/6500
(460V) drives when matched with MP-Series low-inertia motors. Included are motor power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum torque/speed
curves.

When using the Kinetix 6000 (series B) drives, configured for 250% peak performance, you can usually achieve full
IMPORTANT
motor performance with a smaller drive. The drive/motor performance specifications table reflects the standard 150%
peak current rating and the peak-enhanced rating for the series-B drive. The torque/speed curves include the smallest
drive that provides full motor performance.
Refer to Kinetix 6000 IAM/AM Module Series Change on page 268 for more information about using the peak
enhancement feature.
Kinetix 6200 and Kinetix 6500 drives are configured for 250% peak performance by default. Expect the same peak
performance from Kinetix 6200/6500 drives and Kinetix 6000 (series B) drives configured for 250% peak performance.

The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the catalog
IMPORTANT
number) and are not compatible with cables designed for motors equipped with bayonet connectors (specified by 2 in
the catalog number). The motors with bayonet connectors (for example, MPL-A310P-xx2xAA) are being discontinued
and require 2090-XXNxMP- (bayonet) cables. For help with migration or to select bayonet cables, contact your
Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-B1510V-xx4xAA, MPL-B1520U-xx4xAA, MPL-B1530U-xx4xAA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution or
MPL-B210V-xx4xAA, MPL-B220T-xx4xAA, MPL-B230P-xx4xAA Incremental Feedback
MPL-B310P-xx7xAA, MPL-B320P-xx7xAA, MPL-B330P-xx7xAA
MPL-B420P-xx7xAA, MPL-B430P-xx7xAA
MPL-B4530F-xx7xAA, MPL-B4530K-xx7xAA, MPL-B4540F-xx7xAA, 2090-XXNPMF-16Sxx (4)
MPL-B4560F-xx7xAA 2090-XXNFMF-Sxx (5)
Absolute High-resolution
MPL-B520K-xx7xAA Feedback
MPL-B540D-xx7xAA, MPL-B540K-xx7xAA, MPL-B560F-xx7xAA 2090-XXNPMF-14Sxx (4)
2090-CFBM4DF-CEAAxx (6)
MPL-B580F-xx7xAA, MPL-B580J-xx7xAA, MPL-B640F-xx7xAA 2090-XXNPMF-10Sxx (4) (standard) Resolver
Feedback
MPL-B660F-xx7xAA, MPL-B680D-xx7xAA, MPL-B960B-xx7xAA, MPL-B980B-xx7xAA 2090-CPBM7DF-08AAxx (standard)
MPL-B680F-xx7xAA, MPL-B860D-xx7xAA, MPL-B880C-xx7xAA, MPL-B960C-xx7xAA 2090-CPBM7DF-06AAxx (standard)
MPL-B880D-xx7xAA, MPL-B960D-xx7xAA, MPL-B980C-xx7xAA, MPL-B980D-xx7xAA 2090-CPBM7DF-04AAxx (standard)
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
(6) Applies to Kinetix 6000 drives and MPL-B3xxx-R…MPL-B45xxx-R motors with resolver feedback.
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

Bulletin MPL Motor Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System System Peak System Peak Motor Rated Kinetix 6200/
Rotary Motor Max Speed Continuous Continuous Stall Current Stall Torque Output Kinetix 6500
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
MPL-B1510V 8000 0.95 0.26 (2.3) 3.10 0.77 (6.8) 0.16 2094-BMP5-M
MPL-B1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2094-BMP5-M
MPL-B1530U 7000 2.0 0.90 (8.0) 7.20 2.82 (24.9) 0.39 2094-BMP5-M
MPL-B210V 8000 1.75 0.55 (4.9) 5.80 1.52 (13.4) 0.37 2094-BMP5-M
9.90 4.12 (36.4) 2094-BMP5-M
MPL-B220T 6000 3.30 1.61 (14.2) 0.62
11.3 4.74 (41.9) 2094-BM01-M
9.90 7.24 (64.0) 2094-BMP5-M
MPL-B230P 5000 2.60 2.10 (18.6) 0.86
11.3 8.20 (73.0) 2094-BM01-M
MPL-B310P 5000 2.4 1.6 (14.1) 7.10 3.6 (32) 0.77 2094-BMP5-M
4.0 2.7 (23.9) 9.90 5.9 (52.2) 2094-BMP5-M
MPL-B320P 5000 1.5
4.5 3.10 (27) 14.0 8.2 (72.5) 2094-BM01-M
4.0 2.7 (23.9) 9.90 6.8 (60.2) 2094-BMP5-M
MPL-B330P 5000 1.8
6.1 4.18 (37) 19.0 11.1 (98) 2094-BM01-M
4.0 3.0 (26.5) 9.90 6.8 (60.2) 2094-BMP5-M
MPL-B420P 5000 21.6 13.1 (116) 1.9 2094-BM01-M
6.3 4.74 (42)
22.0 13.5 (119) 2094-BM02-M
8.6 6.2 (54.9) 21.6 13.9 (123) 2094-BM01-M
MPL-B430P 5000 2.2
9.2 6.55 (58) 32.0 19.8 (175) 2094-BM02-M
4.0 4.9 (43.3) 9.90 11.0 (97.3) 2094-BMP5-M
MPL-B4530F 3000 2.1
6.7 8.36 (74) 21.0 20.3 (180) 2094-BM01-M
8.6 7.1 (62.8) 21.6 15.1 (133) 2094-BM01-M
MPL-B4530K 4000 2.6
9.9 8.25 (73) 31.0 20.3 (179) 2094-BM02-M
8.6 9.5 (84.1) 21.6 20.9 (185) 2094-BM01-M
MPL-B4540F 3000 2.6
9.1 10.20 (90) 29.0 27.1 (240) 2094-BM02-M
8.6 10.5 (92.9) 21.6 22.7 (201) 2094-BM01-M
MPL-B4560F 3000 3.2
11.8 14.0 (124) 36.0 34.4 (304) 2094-BM02-M
8.6 7.9 (69.9) 21.6 16.6 (147) 2094-BM01-M
MPL-B520K 4000 3.5
11.5 10.7 (95) 33.0 23.2 (205) 2094-BM02-M
8.6 15.8 (139) 21.6 37.9 (335) 2094-BM01-M
MPL-B540D 2000 3.4
10.5 19.4 (172) 23.0 41.0 (362) 2094-BM02-M
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Bulletin MPL Motor Performance Specifications with Kinetix 6000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPL-B1510V 8000 0.95 0.26 (2.3) 3.10 0.77 (6.8) 0.16 BMP5-S @ 150%
5.90 1.53 (13.3) BMP5-S @ 150%
MPL-B1520U 7000 1.80 0.49 (4.3) 0.27 BMP5-S @ 250%
6.10 1.58 (13.9)
BM01-S @ 150%
5.90 2.34 (20.7) BMP5-S @ 150%
MPL-B1530U 7000 2.0 0.90 (8.0) 0.39 BMP5-S @ 250%
7.20 2.82 (24.9)
BM01-S @ 150%
MPL-B210V 8000 1.75 0.55 (4.9) 5.80 1.52 (13.4) 0.37 BMP5-S @ 150%
5.90 2.50 (21.3) BMP5-S @ 150%
MPL-B220T 6000 3.30 1.61 (14.2) 9.90 4.12 (36.4) 0.62 BMP5-S @ 250%
11.3 4.74 (41.9) BM01-S @ 150%
5.90 4.30 (38.0) BMP5-S @ 150%
MPL-B230P 5000 2.60 2.10 (18.6) 9.90 7.24 (64.0) 0.86 BMP5-S @ 250%
11.3 8.20 (73.0) BM01-S @ 150%
5.90 3.2 (28) BMP5-S @ 150%
MPL-B310P 5000 2.4 1.6 (14) 0.77 BMP5-S @ 250%
7.10 3.6 (32)
BM01-S @ 150%
4.0 2.70 (24) 5.90 3.9 (34) BMP5-S @ 150%
MPL-B320P 5000 13.0 7.5 (66) 1.5 BM01-S @ 150%
4.5 3.10 (27)
14.0 8.2 (72.5) BM01-S @ 250%
13.0 8.0 (71) BM01-S @ 150%
MPL-B330P 5000 6.1 4.18 (37) 1.8 BM01-S @ 250%
19.0 11.1 (98)
BM02-S @ 150%
13.0 8.7 (77) BM01-S @ 150%
21.8 13.4 (118) BM02-S @ 150%
MPL-B420P 5000 6.3 4.74 (42) 1.9
BM02-S @ 250%
22.0 13.5 (119)
BM03-S @ 150%
21.8 14.4 (127) BM02-S @ 150%
MPL-B430P 5000 9.2 6.55 (58) 2.2 BM02-S @ 250%
32.0 19.8 (175)
BM03-S @ 150%
13.0 13.9 (123) BM01-S @ 150%
MPL-B4530F 3000 6.7 8.36 (74) 2.1 BM01-S @ 250%
21.0 20.3 (180)
BM02-S @ 150%
21.8 15.5 (137) BM02-S @ 150%
MPL-B4530K 4000 9.9 8.25 (73) 2.6 BM02-S @ 250%
31.0 20.3 (179)
BM03-S @ 150%

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Rotary Motion System Combinations Chapter 13

System System System Peak System Peak Motor Rated


Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
21.8 21.4 (189) BM02-S @ 150%
MPL-B4540F 3000 9.1 10.20 (90) 2.6 BM02-S @ 250%
29.0 27.1 (240)
BM03-S @ 150%
21.8 23.3 (206) BM02-S @ 150%
MPL-B4560F 3000 11.8 14.0 (124) 3.2 BM02-S @ 250%
36.0 34.4 (304)
BM03-S @ 150%
21.8 17.0 (150) BM02-S @ 150%
MPL-B520K 4000 11.5 10.7 (95) 3.5 BM02-S @ 250%
33.0 23.2 (205)
BM03-S @ 150%
21.8 38.8 (343) BM02-S @ 150%
MPL-B540D 2000 10.5 19.4 (172) 3.4 BM02-S @ 250%
23.0 41.0 (362)
BM03-S @ 150%
45.0 38.1 (337) BM03-S @ 150%
MPL-B540K 4000 20.4 19.4 (171) 5.4
60.0 48.6 (430) BM05-S @ 150%
45.0 49.3 (436) BM03-S @ 150%
MPL-B560F 3000 20.9 26.7 (236) 5.5
68.0 67.7 (599) BM05-S @ 150%
45.0 51.0 (451) BM03-S @ 150%
MPL-B580F 3000 26.1 34.0 (300) 7.1
73.4 74.3 (657) BM05-S @ 150%
30.0 31.8 (281) 45.0 43.7 (386) BM03-S @ 150%
MPL-B580J 3800 7.9
32.0 33.9 (299) 73.4 66.6 (589) BM05-S @ 150%
30.0 34.2 (302) 45.0 50.8 (449) BM03-S @ 150%
MPL-B640F 3000 6.1
32.0 36.7 (324) 65.0 72.7 (643) BM05-S @ 150%
MPL-B660F 3000 38.5 47.9 (423) 73.4 81.0 (716) 6.1 BM05-S @ 150%
MPL-B680D 2000 34.0 62.8 (555) 73.4 124 (1098) 9.3 BM05-S @ 150%
MPL-B680F 3000 47.9 59.7 (528) 73.4 85.4 (755) 7.5 BM05-S @ 150%
MPL-B860D 2000 47.3 83.2 (736) 73.4 120 (1065) 12.5 BM05-S @ 150%
MPL-B880C 1500 47.5 109 (965) 73.4 157 (1387) 12.6 BM05-S @ 150%
MPL-B880D 2000 48.9 79.9 (706) 73.4 114 (1011) 12.6 BM05-S @ 150%
MPL-B960B 1200 42.5 130 (1150) 73.4 190 (1684) 12.7 BM05-S @ 150%
MPL-B960C 1500 48.9 110 (975) 73.4 146 (1296) 14.8 BM05-S @ 150%
MPL-B960D 2000 48.9 86 (760) 73.4 131 (1158) 15.0 BM05-S @ 150%
MPL-B980B 1000 40.0 162 (1440) 73.4 235 (2077) 15.2 BM05-S @ 150%
MPL-B980C 1500 48.9 112 (996) 73.4 157 (1387) 16.8 BM05-S @ 150%
MPL-B980D 2000 48.9 97 (858) 73.4 147 (1300) 18.6 BM05-S @ 150%
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves
2094-BMP5-S @ 150% 2094-BMP5-S @ 250%, 2094-BM01 @ 150%,
or 2094-BMP5-M and MPL-B1510V or 2094-BMP5-M and MPL-B1520U
Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
0.700 6.19 1.400 12.4

0.600 Peak curve represents 5.31 1.200 Peak curve represents 10.6
460V and 400V inputs 460V and 400V inputs
0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2094-BMP5-S @ 250%, 2094-BM01 @ 150%, 2094-BMP5-S @ 150% or 2094-BMP5-M


or 2094-BMP5-M and MPL-B1530U and MPL-B210V
Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 Peak curve represents 10.6


460V and 400V inputs
2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2094-BM01-S @ 150% or 2094-BM01-M 2094-BM01-S @ 150% or 2094-BM01-M


and MPL-B220T and MPL-B230P
Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N•m) (lb•in) (N•m) (lb•in)
4.0 35.4 8.0 70.8
Peak curve represents
460V and 400V inputs
3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued
2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BM01-S @ 250% or 2094-BM01-M
or 2094-BMP5-M and MPL-B310P and MPL-B320P
Torque 4.0 35.4 Torque Torque 8.0 70.8 Torque
(N•m) (lb•in) (N•m) (lb•in)
3.5 31.0 7.0 61.9

3.0 26.5 6.0 53.1

2.5 22.1 5.0 44.2

2.0 17.7 4.0 35.4

1.5 13.3 3.0 26.5

1.0 8.85 2.0 17.7

0.5 4.42 1.0 8.85


0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-BM01-S @ 250%, 2094-BM02-S @150%, 2094-BM02-S @ 250%, 2094-BM03-S @ 150%


or 2094-BM01-M and MPL-B330P or 2094-BM02-M and MPL-B420P
Torque 12.0 106 Torque 16 141
Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
10.0 88.5
12 106
8.0 70.8

6.0 53.1 8 70.8

4.0 35.4
4 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM01-S @ 250%, 2094-BM02-S @ 150%,


or 2094-BM02-M and MPL-B430P or 2094-BM01-M and MPL-B4530F
Torque 20 177 Torque 25 221 Torque
Torque
(N•m) (lb•in) (N•m) (lb•in)

20 177
15 133

15 133
10 88
10 88.5

5 44
5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued
2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,
or 2094-BM02-M and MPL-B4530K or 2094-BM02-M and MPL-B4540F
Torque 25 221 Torque Torque 30 265 Torque
(N•m) (lb•in) (N•m) (lb•in)
25 221
20 177

20 177
15 133
15 133
10 88.5
10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


or 2094-BM02-M and MPL-B4560F or 2094-BM02-M and MPL-B520K
Torque 40 354 Torque 25 221 Torque
Torque
(N•m) (lb•in) (N•m) (lb•in)

20 177
30 265

15 133
20 177
10 88.5

10 88.5
5 44.2

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM05-S @ 150% and MPL-B540K


or 2094-BM02-M and MPL-B540D
Torque 50 442 Torque
Torque 50 442 Torque (N•m) (lb•in)
(N•m) (lb•in)
40 354
40 354

30 265
30 265

20 177
20 177

10 88.5
10 88.5

0 0
0 0 0 1000 2000 3000 4000
0 500 1000 1500 2000
Speed (rpm)
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

528 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPL-B560F 2094-BM05-S @ 150% and MPL-B580F


Torque 70 619 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
60 531
80 708
50 442
60 531
40 354

30 265
40 354
20 177
20 177
10 88.5

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPL-B580J 2094-BM05-S @ 150% and MPL-B640F


Torque 100 885 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPL-B660F 2094-BM05-S @ 150% and MPL-B680D


Torque 120 1062 Torque Torque 160 1416 Torque
(N•m) (lb•in) (N•m) (lb•in)
140 1239
100 885
120 1062
80 708
100 885
60 531 80 708

40 354 60 531

40 354
20 177
20 177
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPL-B680F 2094-BM05-S @ 150% and MPL-B860D


Torque 120 1062 Torque Torque 160 1416 Torque
(N•m) (lb•in) (N•m) (lb•in)
100 885 140 1239

120 1062
80 708
100 885
60 531 80 708

40 354 60 531

40 354
20 177
20 177
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPL-B880C 2094-BM05-S @ 150% and MPL-B880D


Torque 160 1416 Torque Torque 160 1416 Torque
(N•m) (lb•in) (N•m) (lb•in)
140 1239 140 1239

120 1062 120 1062

100 885 100 885

80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPL-B960B 2094-BM05-S @ 150% and MPL-B960C


Torque 250 2213 Torque Torque 160 1416 Torque
(N•m) (lb•in) (N•m) (lb•in)
140 1239
200 1770
120 1062

150 100 885


1328
80 708
100 885 60 531

40 354
50 442
20 177

0 0 0 0
0 300 600 900 1200 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

530 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPL-B960D 2094-BM05-S @ 150% and MPL-B980B


Torque 160 1416 Torque Torque 250 2213 Torque
(N•m) (lb•in) (N•m) (lb•in)
140 1239
200 1770
120 1062

100 885 150 1328


80 708

60 531 100 885

40 354
50 442
20 177

0 0 0 0
0 500 1000 1500 2000 0 250 500 750 1000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPL-B980C 2094-BM05-S @ 150% and MPL-B980D


Torque 160 1416 Torque Torque 160 1416 Torque
(N•m) (lb•in) (N•m) (lb•in)
140 1239 140 1239

120 1062 120 1062

100 885 100 885


80 708 80 708
60 531 60 531
40 354 40 354
20 177 20 177
0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-A1151M, MPM-A1152F, MPM-A1153F 2090-XXNPMF-16Sxx (2)
MPM-A1302F 2090-XXNPMF-14Sxx (2) 2090-XXNFMF-Sxx (3)
Absolute High-resolution Feedback
MPM-A1304F 2090-CPxM7DF-12AAxx (standard)
2090-CFBM4DF-CEAAxx (4)
MPM-A1651F 2090-XXNPMF-10Sxx (2) (standard) Resolver Feedback
MPM-A1652F, MPM-A1653F 2090-CPBM7DF-08AAxx (standard)
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
(4) These cables apply to Kinetix 6000 drives and MPM-Axxxxx-2 motors (resolver feedback).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPM Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
30.0 6.5 (57.5) 2094-AM02-S
MPM-A1151M 6000 10.3 2.3 (20.3) 0.90
30.5 6.6 (58.4) 2094-AM03-S
30.0 9.9 (87.6) 2094-AM02-S
MPM-A1152F 5000 14.9 4.7 (41.6) 1.40
44.8 13.5 (119) 2094-AM03-S
15.0 6.0 (53.1) 30.0 10.7 (94.7) 2094-AM02-S
MPM-A1153F 5000 1.45
18.6 6.5 (57.5) 49.0 16.1 (142) 2094-AM03-S
49.0 13.2 (117) 2094-AM03-S
MPM-A1302F 4500 19.8 6.6 (58.4) 1.65
50.2 13.5 (119) 2094-AM05-S
15.0 7.6 (67.2) 30.0 13.2 (117) 2094-AM02-S
MPM-A1304F 4000 2.20
22.5 9.2 (81.4) 48.3 19.3 (171) 2094-AM03-S
24.5 9.3 (82.3) 49.0 15.2 (134) 2094-AM03-S
MPM-A1651F 5000 2.50
35.6 10.7 (94.7) 73.4 20.3 (179) 2094-AM05-S
24.5 11.0 (97.3) 49.0 19.7 (174) 2094-AM03-S
MPM-A1652F 4000 4.03
38.5 13.4 (119) 73.4 27.7 (245) 2094-AM05-S
24.5 11.7 (103) 49.0 21.1 (187) 2094-AM03-S
MPM-A1653F 4000 5.10
48.7 18.6 (165) 73.4 29.6 (262) 2094-AM05-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

532 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 (230V) Drives/MP-Series Medium Inertia Motor Curves

2094-AM03-S and MPM-A1151M 2094-AM03-S and MPM-A1152F


Torque 7.0 61.9 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 12.0 106

5.0 44.2 10.0 88.5

4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM03-S and MPM-A1153F 2094-AM05-S and MPM-A1302F


Torque 21.0 186 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 12.0 106

15.0 133 10.0 88.5

12.0 106 8.0 70.8

9.0 79.6 6.0 53.1

6.0 53.1 4.0 35.4

3.0 26.5 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM03-S and MPM-A1304F 2094-AM05-S and MPM-A1651F


Torque 21.0 186 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 24.0 212

15.0 133 20.0 177

12.0 106 16.0 142

9.0 79.6 12.0 106

6.0 53.1 8.0 70.8

3.0 26.5 4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-AM05-S and MPM-A1652F 2094-AM05-S and MPM-A1653F


Torque 28.0 248 Torque Torque 35.0 310 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212 30.0 265

20.0 177 25.0 221

16.0 142 20.0 177

12.0 106 15.0 133

8.0 70.8 10.0 88.5

4.0 35.4 5.0 44.2

0 0 0 0
0 1000 2000 3000 4000 = Intermittent operating region 0 1000 2000 3000 4000
Speed (rpm) = Continuous operating region Speed (rpm)

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives with MP-Series Medium Inertia Motors
This section provides system combination information for the Kinetix 6000 and Kinetix 6200/6500 (460V)
drives when matched with MP-Series medium-inertia motors. Included are motor power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum torque/speed
curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-B1151x, MPM-B1152x, MPM-B1153E, MPM-B1153F
MPM-B1302F, MPM-B1302M, MPM-B1304C, MPM-B1304E 2090-XXNPMF-16Sxx (2)
MPM-B1651C, MPM-B1652C
MPM-B1153T
MPM-B1302T, MPM-B1304M 2090-XXNPMF-14Sxx (2) 2090-XXNFMF-Sxx (3)
Absolute High-resolution Feedback
MPM-B1651F, MPM-B1653C
MPM-B1652E 2090-CPxM7DF-12AAxx (standard) 2090-CFBM4DF-CEAAxx (4)
(standard) Resolver Feedback
MPM-B1651M, MPM-B1652F, MPM-B1653E
2090-XXNPMF-10Sxx (2)
MPM-B2152C, MPM-B2153B
MPM-B1653F
MPM-B2152F, MPM-B2152M, MPM-B2153E, MPM-B2153F, 2090-CPBM7DF-08AAxx (standard)
MPM-B2154B, MPM-B2154E, MPM-B2154F
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
(4) These cables apply to Kinetix 6000 drives and MPM-Bxxxxx-2 motors (resolver feedback).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

534 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Bulletin MPM Motor Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System System Peak System Peak Motor Rated Kinetix 6200/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Kinetix 6500
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
MPM-B1151F 5000 3.1 2.3 (20.3) 9.9 6.6 (58.4) 0.75 2094-BMP5-M
MPM-B1151T 7000 6.9 2.3 (20.3) 20.5 5.8 (51.3) 0.90 2094-BM01-M
MPM-B1152C 3000 4.1 5.0 (44.2) 12.4 13.5 (119) 1.20 2094-BM02-M
MPM-B1152F 5200 7.0 5.0 (44.2) 21.1 13.3 (118) 1.40 2094-BM01-M
MPM-B1152T 7000 12.6 5.0 (44.2) 36.5 13.1 (116) 1.40 2094-BM02-M
MPM-B1153E 3500 7.1 6.5 (57.5) 21.6 19.7 (174) 1.40 2094-BM01-M
MPM-B1153F 5500 10.5 6.4 (56.6) 32.0 19.7 (174) 1.40 2094-BM02-M
MPM-B1302F 4500 8.6 6.6 (58.4) 21.5 13.0 (115) 1.65 2094-BM01-M
MPM-B1302M 6000 14.4 6.6 (58.4) 32.4 13.3 (118) 1.65 2094-BM02-M
MPM-B1304C 2750 8.0 10.3 (91.1) 21.5 26.4 (233) 2.00 2094-BM01-M
MPM-B1304E 4000 12.3 10.2 (90.3) 34.2 27.1 (240) 2.20 2094-BM02-M
MPM-B1651C 3500 11.7 11.4 (101) 29.2 23.2 (205) 2.50 2094-BM02-M
MPM-B1652C 2500 13.2 16.4 (145) 33.6 40.2 (356) 3.80 2094-BM02-M
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Bulletin MPM Motor Performance Specifications with Kinetix 6000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
5.9 4.3 (38.0) 2094-BMP5-S @ 150%
MPM-B1151F 5000 3.1 2.3 (20.3) 0.75
9.9 6.6 (58.4) 2094-BMP5-S @ 250%
13.0 4.1 (36.3) 2094-BM01-S @ 150%
MPM-B1151T 7000 6.9 2.3 (20.3) 0.90
20.5 5.8 (51.3) 2094-BM01-S @ 250%
5.9 7.2 (63.7) 2094-BMP5-S @ 150%
MPM-B1152C 3000 4.1 5.0 (44.2) 10.0 11.3 (100) 1.20 2094-BMP5-S @ 250%
12.4 13.5 (119) 2094-BM01-S @ 150%
13.0 9.0 (79.6) 2094-BM01-S @ 150%
MPM-B1152F 5200 7.0 5.0 (44.2) 1.40
21.1 13.3 (118) 2094-BM01-S @ 250%
21.8 8.5 (75.2) 2094-BM02-S @ 150%
MPM-B1152T 7000 12.6 5.0 (44.2) 1.40
36.5 13.1 (116) 2094-BM02-S @ 250%
21.5 13.0 (115) 2094-BM01-S @ 150%
MPM-B1153E 3500 7.1 6.5 (57.5) 1.40
21.6 19.7 (174) 2094-BM01-S @ 250%
21.8 14.4 (127) 2094-BM02-S @ 150%
MPM-B1153F 5500 10.5 6.4 (56.6) 1.40
32.0 19.7 (174) 2094-BM02-S @ 250%
MPM-B1153T 7000 18.3 6.4 (56.6) 45.0 14.5 (128) 1.45 2094-BM03-S @ 150%
13.0 8.9 (78.8) 2094-BM01-S @ 150%
MPM-B1302F 4500 8.6 6.6 (58.4) 1.65
21.5 13.0 (115) 2094-BM01-S @ 250%

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Chapter 13 Rotary Motion System Combinations

System System System Peak System Peak Motor Rated


Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
21.8 9.9 (87.6) 2094-BM02-S @ 150%
MPM-B1302M 6000 14.4 6.6 (58.4) 1.65
32.4 13.3 (118) 2094-BM02-S @ 250%
14.6 6.0 (53.1) 36.5 11.8 (104) 2094-BM02-S @ 250%
MPM-B1302T 7000 1.65
19.3 6.7 (59.3) 43.4 13.3 (118) 2094-BM03-S @ 150%
13.0 17.6 (156) 2094-BM01-S @ 150%
MPM-B1304C 2750 8.0 10.3 (91.1) 2.00
21.5 26.4 (233) 2094-BM01-S @ 250%
21.8 19.0 (168) 2094-BM02-S @ 150%
MPM-B1304E 4000 12.3 10.2 (90.3) 2.20
34.2 27.1 (240) 2094-BM02-S @ 250%
45.0 21.5 (190) 2094-BM03-S @ 150%
MPM-B1304M 6000 21.8 10.4 (92.0) 2.20
60.6 27.1 (240) 2094-BM05-S @ 150%
21.8 19.4 (172) 2094-BM02-S @ 150%
MPM-B1651C 3500 11.7 11.4 (101) 2.50
29.2 23.2 (205) 2094-BM02-S @ 250%
45.0 21.6 (191) 2094-BM03-S @ 150%
MPM-B1651F 5000 20.4 11.4 (101) 2.50
50.9 23.2 (205) 2094-BM05-S @ 150%
45.0 18.8 (166) 2094-BM03-S @ 150%
MPM-B1651M 5000 25.8 11.3 (100) 2.50
56.8 21.4 (189) 2094-BM05-S @ 150%
21.8 28.7 (254) 2094-BM02-S @ 150%
MPM-B1652C 2500 13.2 16.4 (145) 3.80
33.6 40.2 (356) 2094-BM02-S @ 250%
45.0 38.4 (340) 2094-BM03-S @ 150%
MPM-B1652E 3500 24.0 21.1 (187) 3500
60.5 48.0 (425) 2094-BM05-S @ 150%
MPM-B1652F 4500 33.0 21.1 (187) 73.4 41.1 (364) 4.30 2094-BM05-S @ 150%
45.0 55.0 (487) 2094-BM03-S @ 150%
MPM-B1653C 2500 23.0 26.7 (236) 4.60
59.2 67.7 (599) 2094-BM05-S @ 150%
30.0 45.0 42.5 (376) 2094-BM03-S @ 150%
MPM-B1653E 3500 26.8 (237) 5.10
31.0 72.9 62.0 (549) 2094-BM05-S @ 150%
MPM-B1653F 4000 40.1 31.0 (274) 73.4 47.8 (423) 5.10 2094-BM05-S @ 150%
30.0 45.0 60.3 (534) 2094-BM03-S @ 150%
MPM-B2152C 2500 36.7 (325) 5.60
31.5 55.4 72.2 (639) 2094-BM05-S @ 150%
MPM-B2152F 4500 48.9 34.1 (302) 73.4 56.2 (497) 5.90 2094-BM05-S @ 150%
MPM-B2152M 5000 48.9 34.1 (302) 73.4 51.0 (451) 5.90 2094-BM05-S @ 150%
45.0 80.0 (708) 2094-BM03-S @ 150%
MPM-B2153B 2000 27.6 48.0 (425) 6.80
60.0 101.2 (895) 2094-BM05-S @ 150%
MPM-B2153E 3000 45.5 47.9 (424) 73.4 79.4 (703)
7.20
MPM-B2153F 3800 48.9 45.6 (403) 73.4 75.0 (664)
MPM-B2154B 2000 40.7 62.7 (555) 73.4 121 (1071) 6.90 2094-BM05-S @ 150%
MPM-B2154E 3000 48.9 55.9 (495) 73.4 87.7 (776)
7.50
MPM-B2154F 3300 48.9 56.2 (497) 73.4 78.8 (697)
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves

2094-BMP5-S @ 250% or 2094-BMP5-M 2094-BM01-S @ 250% or 2094-BM01-M


and MPM-B1151F and MPM-B1151T
7.0 61.9 Torque 7.0 61.9 Torque
Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 6.0 53.1

5.0 44.2 5.0 44.2

4.0 35.4 4.0 35.4

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 2000 4000 6000 8000

Speed (rpm) Speed (rpm)

2094-BM01-S @ 150% or 2094-BM02-M 2094-BM01-S @ 250% or 2094-BM01-M


and MPM-B1152C and MPM-B1152F
Torque 14.0 124 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 12.0 106

10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250% or 2094-BM02-M 2094-BM01-S @ 250% or 2094-BM01-M


and MPM-B1152T and MPM-B1153E
14.0 124 Torque 21.0 186 Torque
Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 18.0 159

10.0 88.5 15.0 133

8.0 70.8 12.0 106

6.0 53.1 9.0 79.6

4.0 35.4 6.0 53.1

2.0 17.7 3.0 26.5

0 0 0 0
0 2000 4000 6000 8000 0 1000 2000 3000 4000

Speed (rpm) Speed (rpm)


= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-BM02-S @ 250% or 2094-BM02-M


and MPM-B1153F 2094-BM03-S @ 150% and MPM-B1153T
Torque 21.0 186 Torque Torque 21.0 186 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 18.0 159

15.0 133 15.0 133

12.0 106 12.0 106

9.0 79.6 9.0 79.6

6.0 53.1 6.0 53.1

3.0 26.5 3.0 26.5

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2094-BM01-S @ 250% or 2094-BM01-M 2094-BM02-S @ 250% or 2094-BM02-M


and MPM-B1302F and MPM-B1302M
Torque 14.0 124 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 12.0 106

10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-BM01-S @ 250% or 2094-BM01-M


2094-BM03-S @ 150% and MPM-B1302T and MPM-B1304C
Torque 14.0 124 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 24.0 212

10.0 88.5 20.0 177

8.0 70.8 16.0 142

6.0 53.1 12.0 106

4.0 35.4 8.0 70.8

2.0 17.7 4.0 35.4

0 0 0 0
0 2000 4000 6000 8000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-BM02-S @ 250% or 2094-BM02-M


and MPM-B1304E 2094-BM05-S @ 150% and MPM-B1304M
Torque 28.0 248 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212 24.0 212

20.0 177 20.0 177

16.0 142 16.0 142

12.0 106 12.0 106

8.0 70.8 8.0 70.8

4.0 35.4 4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250% or 2094-BM02-M 2094-BM05-S @ 150% and MPM-B1651F


and MPM-B1651C Torque 28.0 248 Torque
Torque 28.0 248 Torque (N•m) (lb•in)
(N•m) (lb•in) 24.0 212
24.0 212
20.0 177
20.0 177
16.0 142
16.0 142
12.0 106
12.0 106
8.0 70.8
8.0 70.8
4.0 35.4
4.0 35.4
0 0
0 0 0 1000 2000 3000 4000 5000
0 1000 2000 3000 4000
Speed (rpm)
Speed (rpm)

2094-BM02-S @ 250% or 2094-BM02-M


2094-BM05-S @ 150% and MPM-B1651M and MPM-B1652C
Torque 28.0 248 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212
40 354
20.0 177

16.0 30 265
142

12.0 106
20 177
8.0 70.8
10 88.5
4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPM-B1652E 2094-BM05-S @ 150% and MPM-B1652F


Torque 50 442 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)

40 354 40 354

30 265 30 265

20 177 20 177

10 88.5 10 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPM-B1653C 2094-BM05-S @ 150% and MPM-B1653E


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPM-B1653F 2098-xxx-HV150 and MPM-B2152C


Torque 50 442 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)

40 354 80 708

30 265 60 531

20 177 40 354

10 88.5 20 177

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPM-B2152F 2094-BM05-S @ 150% and MPM-B2152M


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPM-B2153B 2094-BM05-S @ 150% and MPM-B2153E


Torque 105 929 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
90 796
80 708
75 664
60 531
60 531

45 398
40 354
30 265
20 177
15 133

0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPM-B2153F 2094-BM05-S @ 150% and MPM-B2154B


Torque 100 885 Torque Torque 140 1239 Torque
(N•m) (lb•in) (N•m) (lb•in)
120 1062
80 708
100 885
60 531
80 708

60 531
40 354
40 354
20 177
20 177

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2094-BM05-S @ 150% and MPM-B2154E 2094-BM05-S @ 150% and MPM-B2154F


Torque 100 885 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

Kinetix 6000 (230V) Drives with MP-Series Food Grade Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPF-A310P, MPF-A320H, MPF-A320P, MPF-A330P
2090-XXNPMF-16Sxx (2)
MPF-A430H
2090-XXNFMF-Sxx (3)
MPF-A430P Absolute High-resolution Feedback
MPF-A4540F, MPF-A4530K 2090-XXNPMF-14Sxx (2)

MPF-A540K 2090-CPBM7DF-08AAxx (standard)


(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

Bulletin MPF Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 6000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
10.5 2.91 (25.7) 2094-AMP5-S
MPF-A310P 5000 4.91 1.58 (14.0) 0.73
14.0 3.61 (31.9) 2094-AM01-S
17.0 6.97 (61.6) 2094-AM01-S
MPF-A320H 3500 6.10 3.05 (27.0) 1.0
19.3 7.91 (70.0) 2094-AM02-S
8.50 2.88 (25.5) 17.0 5.07 (44.8) 2094-AM01-S
MPF-A320P 5000 1.3
9.00 3.05 (27.0) 29.5 7.91 (70.0) 2094-AM02-S
30.0 8.47 (74.9) 2094-AM02-S
MPF-A330P 5000 12.0 3.85 (34.0) 1.6
38.0 10.32 (91.2) 2094-AM03-S
30.0 13.20 (117) 2094-AM02-S
MPF-A430H 3500 12.2 6.21 (55.0) 1.8
45.0 19.82 (175) 2094-AM03-S
15.0 5.28 (46.6) 30.0 9.99 (88.3) 2094-AM02-S
MPF-A430P 5000 49.0 15.36 (136) 1.9 2094-AM03-S
16.80 5.94 (52.5)
67.0 19.80 (175) 2094-AM05-S
15.0 6.17 (54.5) 30.0 11.30 (44.8) 2094-AM02-S
MPF-A4530K 4000 49.0 17.01 (150) 2.3 2094-AM03-S
19.50 8.08 (71.4)
62.0 20.30 (179) 2094-AM05-S
15.0 8.25 (72.9) 30.0 15.30 (135) 2094-AM02-S
MPF-A4540F 3000 49.0 23.56 (208) 2.5 2094-AM03-S
18.40 10.15 (89.7)
58.0 27.10 (239) 2094-AM05-S
24.5 11.40 (100) 49.0 21.68 (192) 2094-AM03-S
MPF-A540K 4000 4.1
41.5 19.42 (171) 73.4 31.55 (279) 2094-AM05-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives/MP-Series Food Grade Motor Curves

2094-AM01-S and MPF-A310P 2094-AM02-S and MPF-A320H


4.0 35.4 8.0 70.8
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2094-AM02-S and MPF-A320P 2094-AM03-S and MPF-A330P


8.0 70.8
Torque Torque Torque 12.0 106 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
6.0 53.1
8.0 70.8

4.0 35.4 6.0 53.1

4.0 35.4
2.0 17.7
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM03-S and MPF-A430H 2094-AM05-S and MPF-A430P


Torque 25 221 Torque Torque 25 221 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 (230V) Drives/MP-Series Food Grade Motor Curves

2094-AM05-S and MPF-A4530K 2094-AM05-S and MPF-A4540F


Torque 25 221 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221
20 177

20 177
15 133
15 133
10 88.5
10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000
Speed (rpm) Speed (rpm)

2094-AM05-S and MPF-A540K


32 283
Torque Torque
(N-m) (lb-in.)

24 212

16 141

8 70.8

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives with MP-Series Food Grade Motors
This section provides system combination information for the Kinetix 6000 and the Kinetix 6200/6500
(460V) drives when matched with MP-Series food-grade motors. Included are motor power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum torque/speed
curves.

IMPORTANT When using the Kinetix 6000 (series B) drives, configured for 250% peak performance, you can usually
achieve full motor performance with a smaller drive. The drive/motor performance specifications table
reflects the standard 150% peak current rating and the peak-enhanced rating for the series-B drive. The
torque/speed curves include the smallest drive that provides full motor performance.
Refer to Kinetix 6000 IAM/AM Module Series Change on page 268 for more information about using the
peak enhancement feature.
Kinetix 6200 and Kinetix 6500 drives are configured for 250% peak performance by default. Expect the
same peak performance from Kinetix 6200/6500 drives and Kinetix 6000 (series B) drives configured for
250% peak performance.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPF-B310P, MPF-B320P, MPF-B330P
MPF-B430P 2090-XXNPMF-16Sxx (2) 2090-XXNFMF-Sxx (3)
MPF-B4530K, MPF-B4540F Absolute High-resolution Feedback

MPF-B540K 2090-XXNPMF-10Sxx (2)


(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

Bulletin MPF Motor Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System System Peak System Peak Motor Rated Kinetix 6200/
Rotary Motor Max Speed Continuous Continuous Stall Current Stall Torque Output Kinetix 6500
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
MPF-B310P 5000 2.30 1.60 (14) 7.10 3.6 (32) 0.77 2094-BMP5-M
4.0 2.90 (25.6) 9.90 6.0 (53.1) 2094-BMP5-M
MPF-B320P 5000 1.5
4.24 3.10 (27) 14.0 7.8 (69) 2094-BM01-M
4.0 2.90 (25.6) 9.90 6.5 (57.5) 2094-BMP5-M
MPF-B330P 5000 1.6
5.70 4.18 (37) 19.0 11.1 (98) 2094-BM01-M
8.60 6.20 (54.9) 21.5 13.9 (123) 2094-BM01-M
MPF-B430P 5000 2.0
9.20 6.55 (58) 32.0 19.8 (175) 2094-BM02-M
8.60 7.10 (62.8) 21.5 15.1 (133) 2094-BM01-M
MPF-B4530K 4000 2.4
9.90 8.25 (73) 31.0 20.3 (179) 2094-BM02-M
8.60 9.50 (84.1) 21.5 20.9 (185) 2094-BM01-M
MPF-B4540F 3000 2.5
9.10 10.20 (90) 29.0 27.1 (240) 2094-BM02-M
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Bulletin MPF Motor Performance Specifications with Kinetix 6000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
5.90 3.2 (28) 2094-BMP5-S @ 150%
MPF-B310P 5000 2.30 1.6 (14) 0.77 2094-BMP5-S @ 250%
7.10 3.6 (32)
2094-BM01-S @ 150%
4.00 2.90 (26) 5.90 3.9 (34) 2094-BMP5-S @ 150%
MPF-B320P 5000 13.0 7.5 (66) 1.5 2094-BM01-S @ 150%
4.24 3.10 (27)
14.0 7.8 (69) 2094-BM01-S @ 250%
13.0 8.2 (72) 2094-BM01-S @ 150%
MPF-B330P 5000 5.70 4.18 (37) 1.6 2094-BM01-S @ 250%
19.0 11.1 (98)
2094-BM02-S @ 150%
21.8 14.2 (125) 2094-BM02-S @ 150%
MPF-B430P 5000 9.20 6.55 (58) 2.0 2094-BM02-S @ 250%
32.0 19.8 (175)
2094-BM03-S @ 150%
21.8 15.4 (136) 2094-BM02-S @ 150%
MPF-B4530K 4000 9.90 8.25 (73) 2.4 2094-BM02-S @ 250%
31.0 20.3 (179)
2094-BM03-S @ 150%
21.8 21.4 (189) 2094-BM02-S @ 150%
MPF-B4540F 3000 9.10 10.20 (90) 2.5 2094-BM02-S@ 250%
29.0 27.1 (240)
2094-BM03-S @ 150%
14.6 13.7 (121) 21.8 19.6 (173) 2094-BM02-S @ 150%
MPF-B540K 4000 45.0 37.9 (335) 4.1 2094-BM03-S @ 150%
20.5 19.4 (171)
60.0 48.6 (430) 2094-BM05-S @ 150%
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Food Grade Motor Curves
2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BM01-S @ 250% or 2094-BM01-M
or 2094-BMP5-M and MPF-B310P and MPF-B320P
Torque 4.0 35.4 Torque Torque 8.0 70.8 Torque
(Nm) (lb-in) (Nm) (lb-in)
3.5 31.0 7.0 61.9

3.0 26.5 6.0 53.1

2.5 22.1 5.0 44.2

2.0 17.7 4.0 35.4

1.5 13.3 3.0 26.5

1.0 8.85 2.0 17.7

0.5 4.42 1.0 8.85


0 0 0 0
0 1000 2000 3000 4000 5000 = Intermittent operating region 0 1000 2000 3000 4000 5000
Speed (rpm) = Continuous operating region Speed (rpm)
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Food Grade Motor Curves, Continued

2094-BM01-S @ 250%, 2094-BM02-S @ 150% 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


or 2094-BM01-M and MPF-B330P or 2094-BM02-M and MPF-B430P
20 177
Torque 12.0 106 Torque Torque Torque
(Nm) (lb-in) (Nm) (lb-in)
10.0 88.5
15 133
8.0 70.8

6.0 53.1 10 88

4.0 35.4
5 44
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


or 2094-BM02-M and MPF-B4530K or 2094-BM02-M and MPF-B4540F
Torque 25 221 Torque Torque 30 265 Torque
(Nm) (lb-in) (Nm) (lb-in)
25 221
20 177

20 177
15 133
15 133
10 88.5
10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM05-S and MPF-B540K


Torque 60 531 Torque
(Nm) (lb-in)
50 442

40 354

30 265

20 177

10 88.5

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPS-A330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPS-A4540F Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 6000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
8.50 3.10 (27) 17.0 5.80 (51) 2094-AM01-S
MPS-A330P 5000 30.0 9.30 (82) 1.3 2094-AM02-S
9.80 3.60 (32.0)
38.0 11.10 (98) 2094-AM03-S
30.0 15.9 (140) 2094-AM02-S
MPS-A4540F 3000 14.4 8.1 (72) 49.0 24.2 (214) 1.4 2094-AM03-S
56.0 27.1 (240) 2094-AM05-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 (230V) Drives/MP-Series Stainless Steel Motor Curves


2094-AM03-S and MPS-A330P 2094-AM05-S and MPS-A4540F
Torque 12.0 106 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5 25 221

8.0 70.8 20 177

6.0 53.1 15 133

4.0 35.4 10 88.5

2.0 17.7 5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000
= Intermittent operating region Speed (rpm)
Speed (rpm)
= Continuous operating region

550 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 / Kinetix 6200/6500 (460V) Drives with MP-Series Stainless Steel Motors
This section provides system combination information for the Kinetix 6000 and the Kinetix 6200/
Kinetix 6500 (460V) drives when matched with MP-Series stainless-steel motors. Included are motor
power/brake and feedback cable catalog numbers, system performance specifications, and the optimum
torque/speed curves.

IMPORTANT When using the Kinetix 6000 (series B) drives, configured for 250% peak performance, you can usually
achieve full motor performance with a smaller drive. The drive/motor performance specifications table
reflects the standard 150% peak current rating and the peak-enhanced rating for the series-B drive. The
torque/speed curves include the smallest drive that provides full motor performance.
Refer to Kinetix 6000 IAM/AM Module Series Change on page 268 for more information about using the
peak enhancement feature.
Kinetix 6200 and Kinetix 6500 drives are configured for 250% peak performance by default. Expect the
same peak performance from Kinetix 6200/6500 drives and Kinetix 6000 (series B) drives configured for
250% peak performance.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power Cable Motor Feedback Cable (1)
MPS-B330P
2090-XXNPMF-16Sxx (2) 2090-XXNFMF-Sxx (3)
MPS-B4540F Absolute High-resolution
Feedback
MPS-B560F 2090-XXNPMF-14Sxx (2)
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System System Peak System Peak Motor Rated Kinetix 6200/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Kinetix 6500
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
4.0 3.0 (26.5) 9.90 6.6 (58.4) 2094-BM01-M
MPS-B330P 5000 1.3
4.9 3.6 (32) 19.0 11.0 (97.2) 2094-BM01-M
8.6 8.4 (74.3) 21.5 22.7 (201) 2094-BM01-M
MPS-B4540F 3000 1.4
7.1 8.1 (72) 26.0 27.1 (240) 2094-BM02-M
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Bulletin MPS Motor Performance Specifications with Kinetix 6000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
13.0 8.2 (72.5) 2094-BM01-S @ 150%
MPS-B330P 5000 4.9 3.60 (32) 1.3
19.0 11.0 (97.2) 2094-BM01-S @ 250%
13.0 14.5 (128) 2094-BM01-S @ 150%
21.8 23.2 (205) 2094-BM02-S @ 150%
MPS-B4540F 3000 7.1 8.1 (72) 1.4
2094-BM02-S @ 250%
26.0 27.1 (240)
2094-BM03-S @ 150%
45.0 49.2 (435) 2094-BM03-S @ 150%
MPS-B560F 3000 17.0 21.5 (190) 3.5
68.0 67.7 (599) 2094-BM05-S @ 150%
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Stainless Steel Motor Curves
2094-BM01-S @ 250% or 2094-BM01-M 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,
and MPS-B330P or 2094-BM02-M and MPS-B4540F
Torque 12.0 106 Torque Torque 30 265 Torque
(Nm) (lb-in) (Nm) (lb-in)
10.0 88.5 25 221

8.0 70.8 20 177

6.0 53.1 15 133

4.0 35.4 10 88.5

2.0 17.7 5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and MPS-B560F


Torque 70 619 Torque
(Nm) (lb-in)
60 531

50 442

40 354

30 265

20 177

10 88.5

0 0
0 500 1000 1500 2000 2500 3000 = Intermittent operating region
= Continuous operating region
Speed (rpm)
= Drive operation with 400V AC (rms) input voltage

552 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives with RDD-Series Direct Drive Motors
This section provides system combination information for the Kinetix 6000 and Kinetix 6200/6500 (460V)
drives when matched with RDD-Series direct drive motors. Included are motor power/brake and feedback
cable catalog numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin RDB Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
RDB-B21519, RDB-B21529
2090-XXNPMF-16Sxx (2)
RDB-B29014, RDB-B29016, RDB-B29024
RDB-B2151C, RDB-B21539
2090-XXNFMF-Sxx (3)
2090-XXNPMF-14Sxx (2)
RDB-B29019, RDB-B29034 Absolute High-resolution Feedback
RDB-B2152C Kinetix 6200/6500 support for
2090-CPxM7DF-12AAxx (standard) Heidenhain EnDat high-resolution
RDB-B29026 feedback has not been
RDB-B2153C implemented.
2090-XXNPMF-10Sxx (2)
RDB-B29036, RDB-B41014
RDB-B29029, RDB-B41016, RDB-B41024 2090-CPBM7DF-08AAxx (standard)
(1) For Kinetix 6200/6500 drives, use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on the drive end.
For Kinetix 6000 drives, use low-profile feedback module (catalog number 2090-K6CK-KENDAT). Refer to Breakout Components and Connector Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin RDB Motor Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System System Peak System Peak Motor Rated Kinetix 6200/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Kinetix 6500
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
RDB-B21519 1235 10.3 31.2 (276) 27.3 83.1 (735) 3.64 2094-BM02-M
RDB-B21529 1035 12.2 43.4 (384) 32.8 111 (982) 4.33 2094-BM02-M
RDB-B29014 450 5.9 48.9 (433) 17.6 110 (973) 1.97 2094-BM01-M
RDB-B29016 785 10.0 48.9 (433) 31.0 110 (973) 3.18 2094-BM02-M
RDB-B29024 435 11.0 97.8 (865) 33.0 214 (1894) 3.33 2094-BM02-M
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Bulletin RDB Motor Performance Specifications with Kinetix 6000 (460V) Drives
System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 6000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
21.8 66.8 (591) 2094-BM02-S @ 150%
RDB-B21519 1235 10.3 31.2 (276) 3.64
27.3 83.1 (735) 2094-BM02-S @ 250%
RDB-B2151C 2125 17.3 31.3 (277) 45.0 80.2 (710) 5.23 2094-BM03-S @ 150%
21.8 76.8 (680) 2094-BM02-S @ 150%
RDB-B21529 1035 12.2 43.4 (384) 4.33
32.8 111 (982) 2094-BM02-S @ 250%
45.0 80.4 (711) 2094-BM03-S @ 150%
RDB-B2152C 2125 23.5 43.4 (384) 6.41
63.2 111 (982) 2094-BM05-S @ 150%
RDB-B21539 1250 15.8 51.5 (456) 45.0 130 (1150) 5.34 2094-BM03-S @ 150%
45.0 77.7 (688) 2094-BM03-S @ 150%
RDB-B2153C 2250 29.4 51.5 (456) 5.87
73.4 122 (1080) 2094-BM05-S @ 150%
13.0 89.2 (789) 2094-BM01-S @ 150%
RDB-B29014 450 5.9 48.9 (167) 1.97
17.6 110 (973) 2094-BM01-S @ 250%
21.8 86.6 (766) 2094-BM02-S @ 150%
RDB-B29016 785 10.0 48.9 (167) 3.18
31.0 110 (973) 2094-BM02-S @ 250%
45.0 90.8 (803) 2094-BM03-S @ 150%
RDB-B29019 1500 20.0 48.9 (167) 3.63
58.7 110 (973) 2094-BM05-S @ 150%
21.8 159 (1407) 2094-BM02-S @ 150%
RDB-B29024 435 11.0 97.8 (865) 3.33
33.0 214 (1894) 2094-BM02-S @ 250%
45.0 161 (1425) 2094-BM03-S @ 150%
RDB-B29026 885 22.3 97.8 (865) 4.05
67.2 214 (1894) 2094-BM05-S @ 150%
RDB-B29029 1200 40.0 97.5 (863) 73.4 156 (1381) 4.05 2094-BM05-S @ 150%
RDB-B29034 500 18.2 140 (1239) 45.0 274 (2425) 5.16 2094-BM03-S @ 150%
45.0 200 (1770) 2094-BM03-S @ 150%
RDB-B29036 750 27.0 140 (1239) 5.49
73.4 289 (2558) 2094-BM05-S @ 150%
RDB-B41014 385 18.3 183 (1619) 45.0 317 (2805) 5.20 2094-BM03-S @ 150%
RDB-B41016 700 33.8 183 (1619) 73.4 292 (2584) 4.83 2094-BM05-S @ 150%
RDB-B41024 365 31.5 330 (2929) 73.4 593 (5248) 7.29 2094-BM05-S @ 150%
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

554 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 6000 (460V) Drives with RDD-Series Direct Drive Motor Curves

2094-BM02-S @ 250% or 2094-BM02-M


and RDB-B21519 2094-BM03-S @ 150% and RDB-B2151C
Torque 100 885 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)

80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000 2500
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250% or 2094-BM02-M


and RDB-B21529 2094-BM05-S @ 150% and RDB-B2152C
Torque 125 1106 Torque Torque 125 1106 Torque
(N•m) (lb•in) (N•m) (lb•in)

100 885 100 885

75 664 75 664

50 442 50 442

25 221 25 221

0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000 2500
Speed (rpm) Speed (rpm)

2094-BM03-S @ 150% and RDB-21539 2094-BM05-S @ 150% and RDB-2153C


Torque 140 1239 Torque Torque 140 1239 Torque
(N•m) (lb•in) (N•m) (lb•in)
120 1062 120 1062

100 885 100 885

80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000 2500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (460V) Drives with RDD-Series Direct Drive Motor Curves, Continued
2094-BM01-S @ 250% or 2094-BM01-M 2094-BM02-S @ 250% or 2094-BM02-M
and RDB-B29014 and RDB-B29016
Torque 125 1106 Torque Torque 125 1106 Torque
(N•m) (lb•in) (N•m) (lb•in)

100 885 100 885

75 664 75 664

50 442 50 442

25 221 25 221

0 0 0 0
0 100 200 300 400 500 0 200 400 600 800 1000
Speed (rpm) Speed (rpm)

2094-BM02-S @ 250% or 2094-BM02-M


2094-BM05-S @ 150% and RDB-B29019 and RDB-B29024
Torque 125 1106 Torque Torque 250 2213 Torque
(N•m) (lb•in) (N•m) (lb•in)

100 885 200 1770

75 664 150 1328

50 442 100 885

25 221 50 442

0 0 0 0
0 250 500 750 1000 1250 1500 0 100 200 300 400 500
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and RDB-B29026 2094-BM05-S @ 150% and RDB-B29029


Torque 250 2213 Torque Torque 180 1106 Torque
(N•m) (lb•in) (N•m) (lb•in)
200 1770 140 885

150 1328 120 664

100 885 80 442

50 442 40 221

0 0 0 0
0 200 400 600 800 1000 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 (460V) Drives with RDD-Series Direct Drive Motor Curves, Continued

2094-BM03-S @ 150% and RDB-B29034 2094-BM05-S @ 150% and RDB-B29036


Torque 300 2655 Torque Torque 300 2655 Torque
(N•m) (lb•in) (N•m) (lb•in)

240 2124 240 2124

180 1593 180 1593

120 1062 120 1062

60 531 60 531

0 0 0 0
0 100 200 300 400 500 0 200 400 600 800 1000
Speed (rpm) Speed (rpm)

2094-BM03-S @ 150% and RDB-B41014 2094-BM05-S @ 150% and RDB-B41016


Torque 350 3098 Torque Torque 300 2655 Torque
(N•m) (lb•in) (N•m) (lb•in)

280 2478 240 2124

210 1859 180 1593

140 1239 120 1062

70 619 60 531

0 0 0 0
0 100 200 300 400 500 0 200 400 600 800 1000
Speed (rpm) Speed (rpm)

2094-BM05-S @ 150% and RDB-B41024


Torque 600 2655 Torque
(N•m) (lb•in)

480 2124

360 1593

240 1062

120 531

0 0
0 100 200 300 400 500
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives with TL-Series Low Inertia Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with TL-Series (Bulletin TLY) low-inertia motors. Compatible TL-Series motors are equipped with
incremental encoder feedback. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin TLY Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
TLY-A110T, TLY-A120T, TLY-A130T 2090-CPWM6DF-16AAxx
TLY-A220T, TLY-A230T (standard) without brake
2090-CFBM6DF-CBAAxx (2)
TLY-A2530P, TLY-A2540P 2090-CPBM6DF-16AAxx (standard) Incremental Feedback
TLY-A310M (standard) with brake

(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418 for more information.
(2) Premolded (drive end) feedback cables (catalog number 2090-CFBM6DD-CCAAxx) are also available for Kinetix 6000 drives.
TL-Series (Bulletin TLY-Axxx) motors are characterized as having 1000 mm (39.4 in.) cable extensions with circular plastic connectors.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin TLY (non-brake) Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TLY-A110T 0.55 0.096 (0.85) 1.50 0.20 (1.75) 0.041 2094-AMP5-S
TLY-A120T 1.03 0.181 (1.60) 2.50 0.36 (3.20) 0.086 2094-AMP5-S
TLY-A130T 1.85 0.325 (2.88) 4.90 0.76 (6.70) 0.14 2094-AMP5-S
6000
TLY-A220T 3.50 0.836 (7.40) 7.90 1.48 (13.1) 0.35 2094-AMP5-S
5.20 1.23 (10.9) 10.5 2.07 (18.3) 2094-AMP5-S
TLY-A230T 0.44
5.50 1.30 (11.5) 15.5 3.05 (27.0) 2094-AM01-S
8.50 2.20 (19.5) 17.0 4.18 (37.0) 2094-AM01-S
TLY-A2530P 0.69
10.0 2.60 (23.0) 21.0 5.20 (46.0) 2094-AM02-S
5000
8.50 2.48 (22.0) 17.0 4.97 (44.0) 2094-AM01-S
TLY-A2540P 0.86
10.0 2.94 (26.0) 24.8 7.10 (63.0) 2094-AM02-S
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.95 2094-AM02-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Rotary Motion System Combinations Chapter 13

Bulletin TLY (brake) Motor Performance Specifications with Kinetix 6000 (230V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 6000
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque 230V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TLY-A110T 0.50 0.086 (0.76) 1.50 0.20 (1.75) 0.041 2094-AMP5-S
TLY-A120T 0.93 0.163 (1.44) 2.50 0.36 (3.20) 0.086 2094-AMP5-S
TLY-A130T 1.67 0.293 (2.59) 4.90 0.76 (6.70) 0.14 2094-AMP5-S
6000
TLY-A220T 3.15 0.757 (6.70) 7.90 1.48 (13.1) 0.35 2094-AMP5-S
4.95 1.16 (10.3) 10.5 2.07 (18.3) 2094-AMP5-S
TLY-A230T 0.44
4.95 1.16 (10.3) 15.5 3.05 (27.0) 2094-AM01-S
5.20 1.41 (12.5) 10.5 2.71 (24.0) 2094-AMP5-S
TLY-A2530P 8.50 2.20 (19.5) 17.0 4.18 (37.0) 0.69 2094-AM01-S
10.0 2.60 (23.0) 21.0 5.20 (46.0) 2094-AM02-S
5000
5.20 1.56 (13.8) 10.5 3.05 (27.0) 2094-AMP5-S
TLY-A2540P 8.50 2.48 (22.0) 17.0 4.97 (44.0) 0.86 2094-AM01-S
10.0 2.94 (26.0) 24.8 7.10 (63.0) 2094-AM02-S
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.90 2094-AM02-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves

2094-AMP5-S and TLY-A110T-H 2094-AMP5-S and TLY-A110T-H (Brake)


Torque 0.250 2.21 Torque Torque 0.250 2.21 Torque
(Nm) (lb-in) (Nm) (lb-in)
0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Kinetix 6000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2094-AMP5-S and TLY-A120T-H 2094-AMP5-S and TLY-A120T-H (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(Nm) 3.10 (lb-in) (Nm)
0.350 0.350 3.10 (lb-in)

0.300 2.65 0.300 2.65

0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-AMP5-S and TLY-A130T-H 2094-AMP5-S and TLY-A130T-H (Brake)


Torque 0.800 7.08 Torque 0.800 7.08 Torque
Torque
(Nm) 6.19 (lb-in) (Nm)
0.700 0.700 6.19 (lb-in)

0.600 5.31 0.600 5.31

0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-AMP5-S and TLY-A220T-H 2094-AMP5-S and TLY-A220T-H (Brake)


1.600 14.1 Torque Torque 1.600 14.1 Torque
Torque
(Nm) (Nm) 12.4 (lb-in)
1.400 12.4 (lb-in) 1.400

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Rotary Motion System Combinations Chapter 13

Kinetix 6000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2094-AM01-S and TLY-A230T-H 2094-AM01-S and TLY-A230T-H (Brake)


Torque 4.00 35.4 Torque 4.00 35.4 Torque
Torque
(Nm) 31.0 (lb-in) (Nm)
3.50 3.50 31.0 (lb-in)
3.00 26.5 3.00 26.5
2.50 22.1 2.50 22.1
2.00 17.7 2.00 17.7
1.50 13.3 1.50 13.3
1.00 8.85 1.00 8.85
0.50 4.42 0.50 4.42
0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2094-AM02-S and TLY-A2530P-H 2094-AM02-S and TLY-A2530P-H (Brake)


Torque 6.00 53.1 Torque Torque 6.00 53.1 Torque
(Nm) (lb-in) (Nm) (lb-in)
5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 8.85 1.00 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2094-AM02-S and TLY-A2540P-H 2094-AM02-S and TLY-A2540P-H (Brake)


Torque 8.00 70.8 Torque 8.00 70.8 Torque
Torque
(Nm) 61.9 (lb-in) (Nm)
7.00 7.00 61.9 (lb-in)

6.00 53.1 6.00 53.1

5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 88.5 1.00 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 6000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2094-AM02-S and TLY-A310M-H 2094-AM02-S and TLY-A310M-H (Brake)


Torque 12.0 106 Torque Torque 12.0 106 Torque
(Nm) (lb-in) (Nm) (lb-in)
10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) = Intermittent operating region Speed (rpm)
= Continuous operating region

Kinetix 2000 Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-A1510V-xx4xAA, MPL-A1520U-xx4xAA, MPL-A1530U-xx4xAA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution or
MPL-A210V-xx4xAA, MPL-A220T-xx4xAA, MPL-A230P-xx4xAA Incremental Feedback
MPL-A310F-xx7xAA, MPL-A310P-xx7xAA, MPL-A320H-xx7xAA, MPL-A320P-xx7xAA,
MPL-A330P-xx7xAA 2090-XXNFMF-Sxx (5)
MPL-A420P-xx7xAA, MPL-A430H-xx7xAA 2090-XXNPMF-16Sxx (4) Absolute High-resolution or
Incremental Feedback
MPL-A4530F-xx7xAA, MPL-A4540C-xx7xAA
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

Bulletin MPL Motor Performance Specifications with Kinetix 2000 Drives


System System System Peak System Peak Motor Rated Kinetix 2000
Rotary Motor Max Speed Continuous Continuous Stall Current Stall Torque Output IAM/AM
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW Module
A 0-pk N•m (lb•in)
MPL-A1510V 8000 1.05 0.26 (2.3) 3.40 0.77 (6.8) 0.16 2093-AMP1
MPL-1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2093-AMP2
MPL-1530U 7000 2.82 0.90 (8.0) 10.1 2.82 (24.9) 0.39 2093-AMP5
MPL-210V 8000 3.09 0.55 (4.8) 10.2 1.52 (13.4) 0.37 2093-AMP5
MPL-220T 6000 4.54 1.61 (14.2) 15.5 4.74 (41.9) 0.62 2093-AM01
MPL-230P 5000 5.40 2.10 (18.6) 23.0 8.2 (73.0) 0.86 2093-AM01
MPL-310F 3000 3.24 1.58 (14.0) 9.30 3.61 (31.9) 0.46 2093-AMP5
MPL-310P 5000 4.91 1.58 (14.0) 14.0 3.61 (31.9) 0.73 2093-AM01
MPL-320H 3500 6.10 3.05 (27.0) 19.3 7.91 (70.0) 1.0 2093-AM01
MPL-320P 5000 9.00 3.05 (27.0) 29.5 7.91 (70.0) 1.3 2093-AM02
MPL-330P 5000 12.0 4.18 (37.0) 38.0 11.1 (98.2) 1.8 2093-AM02
MPL-420P 5000 12.9 4.79 (42.3) 46.0 12.3 (109) 2.0 2093-AM02
MPL-430H 3500 12.2 6.21 (55.0) 45.0 18.7 (165) 1.8 2093-AM02
MPL-4530F 2800 13.40 8.36 (74.0) 42.0 19.7 (174) 1.9 2093-AM02
MPL-4540C 1500 9.55 10.30 (91.1) 29.0 27.1 (239) 1.5 2093-AM02
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives with MP-Series Low Inertia Motor Curves

2093-AMP1 and MPL-A1510V 2093-AMP2 and MPL-A1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 10.6

0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2093-AMP5 and MPL-A1530U 2093-AMP5 and MPL-A210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2093-AM01 and MPL-A220T 2093-AM02 and MPL-A230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives with MP-Series Low Inertia Motor Curves, Continued

2093-AMP5 and MPL-A310F 2093-AM01 and MPL-A310P


4.0 35.4 4.0 35.4
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM01 and MPL-A320H 2093-AM02 and MPL-A320P


8.0 70.8 8.0 70.8 Torque
Torque Torque Torque
(N-m) (lb-in.) (N-m) 7.0 (lb-in.)
61.9

6.0 53.1 6.0 53.1

5.0 44.2

4.0 35.4 4.0 35.4

3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85
0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM02 and MPL-A330P 2093-AM02 and MPL-A420P


12.0 106 Torque 16.0 141
Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives with MP-Series Low Inertia Motor Curves, Continued

2093-AM02 and MPL-A430H 2093-AM02 and MPL-A4530F


Torque 25 221 Torque Torque 25 221 Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000
Speed (rpm) Speed (rpm)

2093-AM02 and MPL-A4540C


Torque 30 265 Torque
(N-m) (lb-in.)
25 221

20 177

15 133

10 88.5

5 44.2

0 0
0 250 500 750 1000 1250 1500
Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Kinetix 2000 (230V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)

2090-XXNFMF-Sxx (3)
MPM-A1151M, MPM-A1152F 2090-XXNPMF-16Sxx (2)
Absolute High-resolution Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPM Motor Performance Specifications with Kinetix 2000 Drives


System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 2000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque AM Module
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
8.40 25.5 5.7 (50.4) 2093-AM01
MPM-A1151M 6000 2.3 (20.3) 0.90
10.3 30.5 6.6 (58.4) 2093-AM02
MPM-A1152F 5000 13.4 4.7 (41.6) 40.3 12.4 (110) 1.40 2093-AM02
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 2000 Drives with MP-Series Medium Inertia Motor Curves

2093-AM02 and MPM-A1151M 2093-AM02 and MPM-A1152F


Torque 7.0 61.9 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 12.0 106

5.0 44.2 10.0 88.5

4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives with MP-Series Food Grade Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. Motor Power/Brake Cable Motor Feedback Cable (1)
MPF-A310P, MPF-320H, MPF-A320P, MPF-A330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2) Absolute High-resolution
MPF-A430H Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPF Motor Performance Specifications with Kinetix 2000 Drives


System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 2000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque AM Module
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPF-A310P 5000 4.91 1.58 (14.0) 14.0 3.61 (31.9) 0.73 2093-AM01
MPF-A320H 3500 6.10 3.05 (27.0) 19.3 7.91 (70.0) 1.0 2093-AM01
MPF-A320P 5000 9.00 3.05 (27.0) 29.5 7.91 (70.0) 1.3 2093-AM02
MPF-A330P 5000 12.0 4.18 (37.0) 38.0 10.32 (91.2) 1.6 2093-AM02
MPF-A430H 3500 12.2 6.21 (55.0) 45.0 18.0 (159) 1.8 2093-AM02
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives/MP-Series Food Grade Motor Curves

2093-AM01 and MPF-A310P 2093-AM01 and MPF-A320H


4.0 35.4 8.0 70.8
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2093-AM02 and MPF-A320P 2093-AM02 and MPF-A330P


8.0 70.8
Torque Torque Torque 12.0 106 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
6.0 53.1
8.0 70.8

4.0 35.4 6.0 53.1

4.0 35.4
2.0 17.7
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM02 and MPF-A430H


Torque 25 221 Torque
(N-m) (lb-in.)

20 177

15 133

10 88.5

5 44.2

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)

2090-XXNFMF-Sxx (3)
MPS-A330P 2090-XXNPMF-16Sxx (2) Absolute High-resolution
Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Kinetix 2000 Drives


System System System Peak System Peak Motor Rated
Rotary Motor Max Speed Continuous Continuous Kinetix 2000
Stall Current Stall Torque Output
rpm Stall Current Stall Torque AM Module
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPS-A330P 5000 9.80 3.60 (32.0) 38.0 11.10 (98) 1.3 2093-AM02
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 2000 Drives with MP-Series Stainless Steel Motor Curves


2093-AM02 and MPS-A330P
Torque 12.0 106 Torque
(N-m) (lb-in.)
10.0 88.5

8.0 70.8

6.0 53.1

4.0 35.4

2.0 17.7

0 0
0 1000 2000 3000 4000 5000
Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives with TL-Series Low Inertia Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
TL-Series (Bulletin TLY) low-inertia motors. Compatible TL-Series motors are equipped with absolute
high-resolution or incremental encoder feedback. Included are motor power/brake and feedback cable
catalog numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin TLY Motor Cable Combinations


Motor Cat. No. Motor Power/Brake Cable Motor Feedback Cable (1)
TLY-A110x, TLY-A120x, TLY-A130x
2090-CPWM6DF-16AAxx (standard)
TLY-A220x, TLY-A230x (without brake) 2090-CFBM6DF-CBAAxx (standard)
Absolute High-resolution or
TLY-A2530P, TLY-A2540P 2090-CPBM6DF-16AAxx (standard) Incremental Feedback
(with brake)
TLY-A310M
(1) For TLY-Axxxx-H motors with incremental encoder feedback, use 2090-CFBM6DF-CBAAxx flying-lead cables and 2090-K2CK-D15M connector kit (battery not required) or
panel-mounted breakout components on the drive end. Premolded (drive end) feedback cables (catalog number 2090-CFBM6DD-CCAAxx) are also available for Kinetix 2000
drives. Refer to Breakout Components and Connector Kits beginning on page 418 for more information.
The TLY-Axxxx-B motors with 17-bit high resolution encoder feedback require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and 2090-K2CK-D15M connector kit
with 2090-DA-BAT2 battery.
TL-Series (Bulletin TLY) motors are characterized as having 1000 mm (39.4 in.) cable extensions with circular plastic connectors and TLY-Axxx catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin TLY (non-brake) Motor Performance Specifications with Kinetix 2000 Drives
System System System Peak System Peak Motor Rated Kinetix 2000
Max Speed Continuous Continuous
Rotary Motor Stall Current Torque Output IAM/AM
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW Module
A 0-pk N•m (lb•in)
TLY-110x 0.55 0.096 (0.85) 1.30 0.20 (1.75) 0.041 2093-AMP1
TLY-120x 1.03 0.181 (1.60) 2.50 0.36 (3.20) 0.086 2093-AMP1
TLY-130x 6000 (1) 1.85 0.325 (2.88) 4.90 0.76 (6.70) 0.14 2093-AMP2
TLY-220x 3.50 0.836 (7.40) 7.90 1.48 (13.1) 0.35 2093-AMP5
TLY-230x 5.50 1.30 (11.5) 15.5 3.05 (27.0) 0.44 2093-AM01
TLY-2530P 10.0 2.60 (23.0) 21.0 5.20 (46.0) 0.69 2093-AM02
5000
TLY-2540P 10.0 2.94 (26.0) 24.8 7.10 (63.0) 0.86 2093-AM02
TLY-310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.95 2093-AM02
(1) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Bulletin TLY (brake) Motor Performance Specifications with Kinetix 2000 Drives
System System System Peak System Peak Motor Rated Kinetix 2000
Max Speed Continuous Continuous
Rotary Motor Stall Current Torque Output IAM/AM
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW Module
A 0-pk N•m (lb•in)
TLY-A110x 0.50 0.086 (0.76) 1.30 0.20 (1.75) 0.037 2093-AMP1
TLY-A120x 0.93 0.163 (1.44) 2.50 0.36 (3.20) 0.077 2093-AMP1
TLY-A130x 6000 (1) 1.67 0.293 (2.59) 4.90 0.76 (6.70) 0.13 2093-AMP2
TLY-A220x 3.15 0.757 (6.70) 7.90 1.48 (13.1) 0.24 2093-AMP5
TLY-A230x 4.95 1.16 (10.3) 15.5 3.05 (27.0) 0.32 2093-AM01
TLY-A2530P 10.0 2.60 (23.0) 21.0 5.20 (46.0) 0.55 2093-AM02
5000
TLY-A2540P 10.0 2.94 (26.0) 24.8 7.10 (63.0) 0.66 2093-AM02
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.90 2093-AM02
(1) Applies to TLY-AxxxT-H motors with incremental feedback. The TLY-AxxxP-B motors with absolute high-resolution encoders are rated at 5000 rpm.
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 2000 Drives/TLY-AxxxP-B (absolute high-resolution) Motor Curves


2093-AMP1 and TLY-A110P-B 2093-AMP1 and TLY-A110P-B (Brake)
Torque 0.250 2.21 Torque Torque 0.250 2.21 Torque
(Nm) (lb-in) (Nm) (lb-in)
0.200 1.77 0.200 1.77

Intermittent curve represents Intermittent curve represents


0.150 three-phase and single-phase inputs. 1.33 0.150 three-phase and single-phase inputs. 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AMP1 and TLY-A120P-B 2093-AMP1 and TLY-A120P-B (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(Nm) 0.350 3.10 (lb-in) (Nm) 0.350 3.10 (lb-in)

0.300 Intermittent curve represents 2.65 0.300 Intermittent curve represents 2.65
three-phase and single-phase inputs. three-phase and single-phase inputs.
0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) = Intermittent operating region (three-phase input) Speed (rpm)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives/TLY-AxxxP-B (absolute high-resolution) Motor Curves, Continued

2093-AMP1 and TLY-A130P-B 2093-AMP2 and TLY-A130P-B (Brake)


Torque 0.800 7.08 Torque Torque 0.800 7.08 Torque
(Nm) (Nm) 6.19 (lb-in)
0.700 6.19 (lb-in) 0.700

0.600 Intermittent curve represents 5.31 0.600 Intermittent curve represents 5.31
three-phase and single-phase inputs. three-phase and single-phase inputs.
0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AMP5 and TLY-A220P-B 2093-AMP5 and TLY-A220P-B (Brake)


Torque 1.600 14.1 Torque Torque 1.600 14.1 Torque
(Nm) 1.400 12.4 (lb-in) (Nm) 1.400 12.4 (lb-in)

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM01 and TLY-A230P-B 2093-AM01 and TLY-A230P-B (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(Nm) 3.50 31.0 (lb-in) (Nm) 3.50 31.0 (lb-in)

3.00 26.5 3.00 26.5

2.50 Intermittent curve represents 22.1 2.50 Intermittent curve represents 22.1
three-phase and single-phase inputs. three-phase and single-phase inputs.
2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.85 1.00 8.85

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives/TLY-AxxxT-H (incremental) Motor Curves

2093-AMP1 and TLY-A110T-H 2093-AMP1 and TLY-A110T-H (Brake)


Torque 0.250 2.21 Torque Torque 0.250 2.21 Torque
(Nm) (lb-in) (Nm) (lb-in)
0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2093-AMP1 and TLY-A120T-H 2093-AMP1 and TLY-A120T-H (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(Nm) 0.350 3.10 (lb-in) (Nm) 0.350 3.10 (lb-in)

0.300 Intermittent curve represents 2.65 0.300 Intermittent curve represents 2.65
three-phase and single-phase inputs. three-phase and single-phase inputs.
0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2093-AMP1 and TLY-A130T-H 2093-AMP2 and TLY-A130T-H (Brake)


Torque 0.800 7.08 Torque Torque 0.800 7.08 Torque
(Nm) 0.700 6.19 (lb-in) (Nm) 0.700 6.19 (lb-in)

0.600 Intermittent curve represents 5.31 0.600 Intermittent curve represents 5.31
three-phase and single-phase inputs. three-phase and single-phase inputs.
0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 2000 Drives/TLY-AxxxT-H (incremental) Motor Curves, Continued


2093-AMP5 and TLY-A220T-H 2093-AMP5 and TLY-A220T-H (Brake)
Torque 1.600 14.1 Torque Torque 1.600 14.1 Torque
(Nm) 1.400 12.4 (lb-in) (Nm) 1.400 12.4 (lb-in)

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2093-AM01 and TLY-A230T-H 2093-AM01 and TLY-A230T-H (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(Nm) 3.50 31.0 (lb-in) (Nm) 3.50 31.0 (lb-in)

3.00 26.5 3.00 26.5

2.50 Intermittent curve represents 22.1 2.50 Intermittent curve represents 22.1
three-phase and single-phase inputs. three-phase and single-phase inputs.
2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.85 1.00 8.85

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Chapter 13 Rotary Motion System Combinations

Kinetix 2000 Drives/TLY-Axxxx-x Motor Curves

2093-AM02 and TLY-A2530P-x 2093-AM02 and TLY-A2530P-x (Brake)


Torque 6.00 53.1 Torque Torque 6.00 53.1 Torque
(Nm) (lb-in) (Nm) (lb-in)
5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 8.85 1.00 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM02 and TLY-A2540P-x 2093-AM02 and TLY-A2540P-x (Brake)


Torque 8.00 70.8 Torque Torque 8.00 70.8 Torque
(Nm) 7.00 61.9 (lb-in) (Nm) 7.00 61.9 (lb-in)

6.00 53.1 6.00 53.1

5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 88.5 1.00 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2093-AM02 and TLY-A310M-x 2093-AM02 and TLY-A310M-x (Brake)


Torque 12.0 106 Torque Torque 12.0 106 Torque
(Nm) (lb-in) (Nm) (lb-in)
10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region (three-phase input)
= Continuous operating region
= Drive operation (single-phase input)

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Rotary Motion System Combinations Chapter 13

Kinetix 7000 Drives with HPK-Series Asynchronous Servo Motors


This section provides system combination information for the Kinetix 7000 drives when matched with
HPK-Series motors. These motors are available with 460V and 400V windings. Included are motor power/
brake and feedback cable catalog numbers, system performance specifications, and the optimum torque/
speed curves.

Bulletin MPL Motor Cable Combinations (460V Motors)


Motor Cat. No. Motor Power Cable Motor Feedback Cable (1)
HPK-B1307C and HPK-B1308C
HPK-B1307E and HPK-B1310C
HPK-B1308E, HPK-B1609E, and HPK-B1613C
2090-XXNFMF-Sxx (2)
HPK-B1611E and HPK-B1613E Customer Supplied Absolute High-resolution
Feedback
HPK-B1815C
HPK-B2010C, HPK-B2010E
HPK-B2212C, HPK-B2510C
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

HPK-Series (460V) Performance Specifications with Kinetix 7000 (460V) Drives


System System System Peak System Peak Motor Rated
Base Speed Continuous Continuous Kinetix 7000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW (Hp)
A 0-pk N•m (lb•in)
HPK-B1307C 102.0 112 (991) 113.0 257 (2274) 17.1 (22.9) 2099-BM07
HPK-B1308C 59.6 141 (1248) 119.3 262 (2319) 21.6 (28.9) 2099-BM07
HPK-B1310C 64.9 155 (1372) 144.0 325 (2876) 23.8 (31.9) 2099-BM08
HPK-B1613C 109.8 271 (2398) 217.0 542 (4797) 41.7 (55.9) 2099-BM09
1500
HPK-B1815C 153.7 360 (3186) 402.0 850 (7523) 55.9 (74.9) 2099-BM11
HPK-B2010C 196.4 482 (4266) 440.0 970 (8585) 75.0 (100.5) 2099-BM11
HPK-B2212C 278.0 714 (6319) 524.0 1356 (12,000) 112 (151) 2099-BM12
HPK-B2510C 351.0 865 (7656) 526.0 1216 (10,762) 136 (180) 2099-BM12
HPK-B1307E 81.0 96.0 (849) 146.6 165 (1460) 29.8 (39.9) 2099-BM08
HPK-B1308E 91.4 115 (1018) 190.3 230 (2035) 35.7 (47.8) 2099-BM09
HPK-B1609E 124.4 156 (1381) 217.0 270 (2390) 48.4 (64.8) 2099-BM09
3000
HPK-B1611E 149.0 183 (1619) 338.4 400 (3540) 57.0 (76.4) 2099-BM11
HPK-B1613E 191.0 237 (2097) 440.0 459 (4062) 73.7 (98.8) 2099-BM11
HPK-B2010E 254.0 295 (2610) 440.0 500 (4425) 92.0 (125.0) 2099-BM11
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/HPK-Series (460V) Motor Curves

2099-BM07 and HPK-B1307C 2099-BM07 and HPK-B1308C


Torque Torque Torque Torque
300 2655 300 2655
(Nm) (lb-in) (Nm) (lb-in)
270 2390 270 2390
240 2124 240 2124
210 1859 210 1859
180 1593 180 1593
150 1328 150 1328
120 1062 120 1062
90 797 90 797
60 531 60 531
30 265 30 265
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM08 and HPK-B1310C 2099-BM09 and HPK-B1613C


Torque Torque Torque Torque
500 4425 (lb-in) 600 5310
(Nm) (Nm) (lb-in)
450 3982 540 4749
400 3540 480 4248
350 3098 420 3717
300 2655 360 3186
250 2213 300 2655
200 1770 240 2124
150 1328 180 1593
100 885 120 1062
50 442 60 531
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM11 and HPK-B1815C 2099-BM11 and HPK-B2010C


Torque Torque Torque Torque
1000 8850 (lb-in) 1000 8850 (lb-in)
(Nm) (Nm)
900 7965 900 7965
800 7080 800 7080
700 6195 700 6195
600 5310 600 5310
500 4425 500 4425
400 3540 400 3540
300 2655 300 2655
200 1770 200 1770
100 885 100 885
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 750V DC (rms) input voltage

578 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives/HPK-Series (460V) Motor Curves, Continued

2099-BM12 and HPK-B2212C 2099-BM12 and HPK-B2510C


Torque Torque Torque Torque
1500 13,276 (lb-in) 1500 13,276 (lb-in)
(Nm) (Nm)
1350 11,948 1350 11,948
1200 10,621 1200 10,621
1050 9293 1050 9293
900 7966 900 7966
750 6638 750 6638
600 5310 600 5310
450 3983 450 3983
300 2655 300 2655
150 1327 150 1327
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM08 and HPK-B1307E 2099-BM09 and HPK-B1308E


Torque Torque Torque Torque
300 2655 (lb-in) 300 2655 (lb-in)
(Nm) (Nm)
270 2390 270 2390
240 2124 240 2124
210 1859 210 1859
180 1593 180 1593
150 1328 150 1328
120 1062 120 1062
90 797 90 797
60 531 60 531
30 265 30 265
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM09 and HPK-B1609E 2099-BM11 and HPK-B1611E


Torque Torque Torque Torque
300 2655 (lb-in) 500 4425 (lb-in)
(Nm) (Nm)
270 2390 450 3982
240 2124 400 3540
210 1859 350 3098
180 1593 300 2655
150 1328 250 2213
120 1062 200 1770
90 797 150 1328
60 531 100 885
30 265 50 442
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 750V DC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/HPK-Series (460V) Motor Curves, Continued


2099-BM11 and HPK-B1613E 2099-BM11 and HPK-B2010E
Torque Torque Torque Torque
500 4425 (lb-in) 600 5310
(Nm) (Nm) (lb-in)
450 3982 540 4749
400 3540 480 4248
350 3098 420 3717
300 2655 360 3186
250 2213 300 2655
200 1770 240 2124
150 1328 180 1593
100 885 120 1062
50 442 60 531
0 0 0 0
0 500 1000 1500 2000 2500 3000 = Intermittent operating region 0 500 1000 1500 2000 2500 3000
= Continuous operating region
Speed (rpm) Speed (rpm)
= Drive operation with 750V DC (rms) input voltage

HPK-Series Motor Cable Combinations (400V Motors)


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
HPK-E1307C
HPK-E1307E, HPK-E1308E, and HPK-E1310C 2090-XXNFMF-Sxx (2)
Customer Supplied Absolute High-resolution
HPK-E1609E, HPK-E1611E, HPK-E1613C, and HPK-E1613E Feedback
HPK-E1815C and HPK-E2010C
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

HPK-Series (400V) Performance Specifications with Kinetix 7000 (460V) Drives


System System System Peak System Peak Motor Rated
Base Speed Continuous Continuous Kinetix 7000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW (Hp)
A 0-pk N•m (lb•in)
HPK-E1307C 58.5 112 (991) 146.6 263 (2327) 17.1 (22.9) 2099-BM08
HPK-E1310C 80.0 155 (1372) 200.0 380 (3363) 23.8 (32.4) 2099-BM09
HPK-E1613C 1500 133.0 271 (2398) 310.0 625 (5531) 41.7 (55.9) 2099-BM11
HPK-E1815C 187.0 360 (3186) 440.0 840 (7434) 55.9 (74.9) 2099-BM11
HPK-E2010C 243.0 482 (4266) 440.0 870 (7700) 75.0 (100.5) 2099-BM11
HPK-E1307E 102.0 96.0 (849) 217.0 202 (1788) 29.8 (39.9) 2099-BM09
HPK-E1308E 112.8 107 (947) 217.7 200 (1770) 33.2 (45.0) 2099-BM09
HPK-E1609E 3000 153.7 156 (1381) 356.7 359 (3176) 48.4 (64.9) 2099-BM11
HPK-E1611E 185.0 183 (1619) 440.0 430 (3805) 57.0 (76.4) 2099-BM11
HPK-E1613E 242.5 237 (2097) 440.0 430 (3805) 73.7 (98.8) 2099-BM11
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

580 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives/HPK-Series (400V) Motor Curves

2099-BM08 and HPK-E1307C 2099-BM09 and HPK-E1310C


Torque Torque Torque Torque
300 2655 500 4425 (lb-in)
(Nm) (lb-in) (Nm)
270 2390 450 3982
240 2124 400 3540
210 1859 350 3098
180 1593 300 2655
150 1328 250 2213
120 1062 200 1770
90 797 150 1328
60 531 100 885
30 265 50 442
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM11 and HPK-E1613C 2099-BM11 and HPK-E1815C


Torque Torque Torque Torque
1000 8850 (lb-in) 1000 8850 (lb-in)
(Nm) (Nm)
900 7965 900 7965
800 7080 800 7080
700 6195 700 6195
600 5310 600 5310
500 4425 500 4425
400 3540 400 3540
300 2655 300 2655
200 1770 200 1770
100 885 100 885
0 0 0 0
0 250 500 750 1000 1250 1500 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM11 and HPK-E2010C 2099-BM09 and HPK-E1307E


Torque Torque Torque Torque
1000 8850 (lb-in) 250 2213 (lb-in)
(Nm) (Nm)
900 7965 225 1991
800 7080 200 1770
700 6195 175 1549
600 5310 150 1328
500 4425 125 1106
400 3540 100 885
300 2655 75 664
200 1770 50 442
100 885 25 221
0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 750V DC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/HPK-Series (400V) Motor Curves, Continued

2099-BM09 and HPK-E1308E 2099-BM11 and HPK-E1609E


Torque Torque Torque Torque
250 2213 (lb-in) 500 4425 (lb-in)
(Nm) (Nm)
225 1991 450 3982
200 1770 400 3540
175 1549 350 3098
150 1328 300 2655
125 1106 250 2213
100 885 200 1770
75 664 150 1328
50 442 100 885
25 221 50 442
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM11 and HPK-E1611E 2099-BM11 and HPK-E1613E


Torque Torque Torque Torque
500 4425 (lb-in) 500 4425 (lb-in)
(Nm) (Nm)
450 3982 450 3982
400 3540 400 3540
350 3098 350 3098
300 2655 300 2655
250 2213 250 2213
200 1770 200 1770
150 1328 150 1328
100 885 100 885
50 442 50 442
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 750V DC (rms) input voltage

582 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Kinetix 7000 drives when matched with
MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. Motor Power/Brake Cable Motor Feedback Cable (1)
MPL-B540K-xx7xAA, MPL-B560F-xx7xAA 2090-XXNPMF-14Sxx (2)
MPL-B580F-xx7xAA, MPL-B580J-xx7xAA
MPL-B640F-xx7xAA 2090-XXNPMF-10Sxx (2)

MPL-B660F-xx7xAA, MPL-B680D-xx7xAA,
2090-CPBM7DF-08AAxx (standard)
MPL-B960B-xx7xAA, MPL-B980B-xx7xAA
2090-XXNFMF-Sxx (3)
MPL-B680F-xx7xAA, MPL-B860D-xx7xAA Absolute High-resolution Feedback
MPL-B960C-xx7xAA 2090-CPBM7DF-06AAxx (standard)
MPL-B880C-xx7xAA
MPL-B880D-xx7xAA
2090-CPBM7DF-04AAxx (standard)
MPL-B960D-xx7xAA, MPL-B980C-xx7xAA, MPL-B980D-xx7xAA
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.

(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 13 Rotary Motion System Combinations

Bulletin MPL Motor Performance Specifications with Kinetix 7000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 7000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPL-B540K 3000 20.4 19.5 (172) 60.0 48.6 (430) 5.4 2099-BM06
MPL-B560F 3000 20.9 27.0 (239) 68.0 67.7 (599) 5.5 2099-BM06
MPL-B580F 3000 26.0 34.0 (301) 94.0 87.0 (770) 7.1 2099-BM06
MPL-B580J 3800 32.0 34.0 (301) 94.0 81.0 (717) 7.9 2099-BM06
MPL-B640F 3000 27.8 36.7 (325) 65.0 72.3 (640) 6.1 2099-BM06
MPL-B660F 3000 33.0 48.0 (425) 96.0 101 (894) 6.1 2099-BM06
MPL-B680D 2000 29.4 62.8 (556) 94.0 154 (1363) 9.3 2099-BM06
MPL-B680F 3000 41.5 59.4 (526) 96.0 108 (956) 7.5 2099-BM06
MPL-B860D 2000 40.9 83.1 (735) 95.5 152 (1345) 12.5 2099-BM06
108 (956) 96.0 200 (1796) 2099-BM06
MPL-B880C 1500 41.1 12.6
109 (965) 97.5 203 (1770) 2099-BM07
57.0 92.5 (818) 2099-BM06
MPL-B880D 2000 96.0 147 (1301) 12.6
58.0 110 (973) 2099-BM07
MPL-B960B 1200 36.8 130 (1150) 94.0 231 (2044) 12.7 2099-BM06
96.0 184 (1628) 2099-BM06
MPL-B960C 1500 47.6 124 (1097) 113 209 (1850) 14.8 2099-BM07
125 226 (2000) 2099-BM08
57.0 100 (885) 96.0 171 (1513) 2099-BM06
MPL-B960D 2000 113 201 (1779) 15.0 2099-BM07
60.6 124 (1097)
125 223 (1973) 2099-BM08
MPL-B980B 1000 34.6 162 (1434) 94.0 278 (2460) 15.2 2099-BM06
57.0 131 (1159) 96.0 198 (1752) 2099-BM06
MPL-B980C 1500 113 227 (2009) 16.8 2099-BM07
59.0 158 (1398)
140 270 (2389) 2099-BM08
57.0 113 (1000) 96.0 183 (1619) 2099-BM06
MPL-B980D 2000 148 (1310) 113 213 (1885) 18.6 2099-BM07
68.4
158 (1398) 140 259 (2292) 2099-BM08
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

584 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives/MP-Series Low Inertia Motor Curves

2099-BM06 and MPL-B540K 2099-BM06 and MPL-B560F


Torque 50 442 Torque Torque 70 619 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
60 531
40 354
50 442
30 265
40 354

30 265
20 177
20 177
10 88.5
10 88.5

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM06 and MPL-B580F 2099-BM06 and MPL-B580J


Torque 100 885 Torque Torque 100 885 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2099-BM06 and MPL-B640F 2099-BM06 and MPL-B660F


Torque 100 885 Torque 120 1062 Torque
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
100 885
80 708
80 708
60 531
60 531

40 354
40 354

20 177 20 177

0 0 0
0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued


2099-BM06 and MPL-B680D 2099-BM06 and MPL-B680F
Torque 160 1416 Torque Torque 120 1062 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
140 1239 100 885
120 1062
80 708
100 885

80 708 60 531

60 531 40 354
40 354
20 177
20 177

0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM06 and MPL-B860D 2099-BM07 and MPL-B880C


Torque 160 1416 Torque Torque 250 2213 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
140 1239
200 1770
120 1062

100 885 150 1328


80 708

60 531 100 885

40 354
50 442
20 177

0 0 0
0 500 1000 1500 2000 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM07 and MPL-B880D 2099-BM06 and MPL-B960B


Torque 160 1416 Torque Torque 250 2213 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
140 1239
200 1770
120 1062

100 885 150 1328


80 708

60 531 100 885

40 354
50 442
20 177

0 0 0 0
0 500 1000 1500 2000 0 300 600 900 1200
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

586 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives/MP-Series Low Inertia Motor Curves, Continued

2099-BM08 and MPL-B960C 2099-BM08 and MPL-B960D


Torque 250 2213 Torque Torque 250 2213 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
200 1770 200 1770

150 1328 150 1328

100 885 100 885

50 442 50 442

0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2099-BM08 and MPL-B980B 2099-BM08 and MPL-B980C


Torque 300 2655 Torque Torque 300 2655 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
250 2213 250 2213

200 1770 200 1770

150 1328 150 1328

100 885 100 885

50 442 50 442

0 0 0 0
0 200 400 600 800 1000 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2099-BM08 and MPL-B980D


Torque 300 2655 Torque
(N-m) (lb-in.)
250 2213

200 1770

150 1328

100 885

50 442

0 0
0 400 800 1200 1600 2000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

Publication GMC-SG001O-EN-P — March 2010 587


Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Kinetix 7000 (460V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-B1151x, MPM-B1152x, MPM-B1153E, MPM-B1153F
MPM-B1302F, MPM-B1302M, MPM-B1304C, MPM-B1304E 2090-XXNPMF-16Sxx (2)
MPM-B1651C, MPM-B1652C
MPM-B1153T
MPM-B1302T, MPM-B1304M 2090-XXNPMF-14Sxx (2)
MPM-B1651F, MPM-B1653C 2090-XXNFMF-Sxx (3)
Absolute High-resolution Feedback
MPM-B1652E 2090-CPxM7DF-12AAxx (standard)
MPM-B1651M, MPM-B1652F, MPM-B1653E
2090-XXNPMF-10Sxx (2)
MPM-B2152C, MPM-B2153B
MPM-B1653F
MPM-B2152F, MPM-B2152M, MPM-B2153E, MPM-B2153F, 2090-CPBM7DF-08AAxx (standard)
MPM-B2154B, MPM-B2154E, MPM-B2154F
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

588 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Bulletin MPM Motor Performance Specifications with Kinetix 7000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 7000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
MPM-B1651M 5000 25.8 11.3 (100) 56.8 21.4 (189) 2.50 2099-BM06-S
MPM-B1652E 3500 24.0 21.1 (187) 60.5 48.0 (425) 4.30 2099-BM06-S
MPM-B1652F 4500 33.0 21.1 (187) 84.1 45.0 (398) 4.30 2099-BM06-S
MPM-B1653C 2500 23.0 26.7 (236) 59.2 67.7 (599) 4.60 2099-BM06-S
MPM-B1653E 3500 31.0 26.8 (237) 72.9 62.0 (549) 5.10 2099-BM06-S
MPM-B1653F 4000 40.1 31.0 (274) 94.3 56.1 (496) 5.10 2099-BM06-S
MPM-B2152C 2500 31.5 36.7 (325) 55.4 72.2 (639) 5.60 2099-BM06-S
96.0 70.8 (626) 2099-BM06-S
MPM-B2152F 4500 50.0 34.1 (302) 5.90
98.0 72.2 (639) 2099-BM07-S
MPM-B2152M 5000 51.2 34.1 (302) 76.3 52.9 (468) 5.90 2099-BM06-S
MPM-B2153B 2000 27.6 48.0 (425) 60.0 101 (895) 6.80 2099-BM06-S
96.0 98.8 (468) 2099-BM06-S
MPM-B2153E 3000 45.5 47.9 (424) 7.20
98.6 101 (895) 2099-BM07-S
96.0 96.6 (855) 2099-BM06-S
MPM-B2153F 3800 50.4 45.6 (403) 7.20
98.4 98.9 (875) 2099-BM07-S
96.0 151 (1336) 2099-BM06-S
MPM-B2154B 2000 40.7 62.7 (555) 6.90
98.0 154 (1363) 2099-BM07-S
96.0 110 (973) 2099-BM06-S
MPM-B2154E 3000 50.2 55.9 (495) 7.50
98.3 112 (991) 2099-BM07-S
MPM-B2154F 3300 51.0 56.2 (497) 83.6 87.9 (778) 7.50 2099-BM06-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/MP-Series Medium Inertia Motor Curves

2099-BM06-S and MPM-B1651M 2099-BM06-S and MPM-B1652E


Torque 28.0 248 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212
40 354
20.0 177

16.0 30 265
142

12.0 106
20 177
8.0 70.8
10 88.5
4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2099-BM06-S and MPM-B1652F 2099-BM06-S and MPM-B1653C


Torque 50 442 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531
40 354
50.0 442
30 265 40.0 354

30.0 265
20 177
20.0 177
10 88.5
10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM06-S and MPM-B1653E 2099-BM06-S and MPM-B1653F


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

590 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2099-BM06-S and MPM-B2152C 2099-BM07-S and MPM-B2152F


Torque 100 885 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)

80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2099-BM06-S and MPM-B2152M 2099-BM06-S and MPM-B2153B


Torque 70.0 619 Torque Torque 105 929 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 90 796

50.0 442 75 664

40.0 354 60 531

30.0 265 45 398

20.0 177 30 265

10.0 88.5 15 133

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2099-BM07-S and MPM-B2153E 2099-BM07-S and MPM-B2153F


Torque 105 929 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
90 796
80 708
75 664

60 60 531
531

45 398
40 354
30 265
20 177
15 133

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2099-BM07-S and MPM-B2154B 2099-BM07-S and MPM-B2154E


Torque 175 1549 Torque Torque 125 1106 Torque
(N•m) (lb•in) (N•m) (lb•in)
150 1327
100 885
125 1106
75 664
100 885

75 664
50 442
50 442
25 221
25 221

0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2099-BM06-S and MPM-B2154F


Torque 100 885 Torque
(N•m) (lb•in)

80 708

60 531

40 354

20 177

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

592 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 Drives with RDD-Series Direct Drive Motors


This section provides system combination information for the Kinetix 7000 (460V) drives when matched
with RDD-Series direct-drive motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin RDB Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
RDB-B21519, RDB-B21529
2090-XXNPMF-16Sxx (2)
RDB-B29014, RDB-B29016, RDB-B29024
RDB-B2151C, RDB-B21539
2090-XXNPMF-14Sxx (2)
RDB-B29019, RDB-B29034
RDB-B2152C
2090-CPxM7DF-12AAxx (standard) 2090-XXNFMF-Sxx (3)
RDB-B29026
Absolute High-resolution Feedback
RDB-B2151F, RDB-B2153C
2090-XXNPMF-10Sxx (2)
RDB-B29036, RDB-B41014
RDB-B2152F, RDB-B2153E
2090-CPBM7DF-08AAxx (standard)
RDB-B29029, RDB-B41016, RDB-B41024
RDB-B29039, RDB-B41018, RDB-B41026, RDB-B41035 2090-CPBM7DF-06AAxx (standard)
(1) Use low-profile feedback module (catalog number 2090-K7CK-KENDAT). Refer to Breakout Components and Connector Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 13 Rotary Motion System Combinations

Bulletin RDB Motor Performance Specifications with Kinetix 7000 (460V) Drives
System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Kinetix 7000
Rotary Motor Stall Current Stall Torque Output
rpm Stall Current Stall Torque 460V Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
RDB-B2152C 2125 23.5 43.4 (384) 63.2 111 (982) 6.41 2099-BM06-S
RDB-B2153C 2250 29.4 51.5 (456) 82.6 137 (1212) 5.87 2099-BM06-S
96.0 193 (1708) 2099-BM06-S
RDB-B29029 1200 40.0 97.5 (863) 4.05
111 214 (1894) 2099-BM07-S
RDB-B29036 750 27.0 140 (1239) 84.9 318 (2814) 5.49 2099-BM06-S
RDB-B29039 1000 52.7 122 (1080) 147 268 (2372) 4.41 2099-BM08-S
RDB-B41016 700 33.8 183 (1619) 95.5 339 (3000) 4.83 2099-BM06-S
113 299 (2646) 2099-BM07-S
RDB-B41018 700 51.3 183 (1619) 4.83
140 339 (3000) 2099-BM08-S
RDB-B41024 365 31.5 330 (2929) 95.5 690 (6107) 7.29 2099-BM06-S
147 626 (5540) 2099-BM08-S
RDB-B41026 600 52.0 308 (2726) 7.29
218 688 (6089) 2099-BM09-S
147 897 (7939) 2099-BM08-S
RDB-B41035 490 52.6 425 (3761) 8.69
218 1050 (9293) 2099-BM09-S
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 7000 (460V) Drives with RDD-Series Direct Drive Motor Curves
2099-BM06-S and RDB-B2152C 2099-BM06-S and RDB-2153C
Torque 125 1106 Torque Torque 140 1239 Torque
(N•m) (lb•in) (N•m) (lb•in)
120 1062
100 885
100 885
75 664 80 708

60 531
50 442
40 354
25 221
20 177

0 0 0 0
0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

594 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Kinetix 7000 (460V) Drives with RDD-Series Direct Drive Motor Curves, Continued

2099-BM07-S and RDB-B29029 2099-BM06-S and RDB-B29036


Torque 250 2212 Torque Torque 350 3098 Torque
(N•m) (lb•in) (N•m) (lb•in)
300 2655
200 1770
250 2212
150 1327 200 1770

150 1327
100 885
100 885
50 442
50 442

0 0 0 0
0 250 500 750 1000 1250 1500 0 200 400 600 800 1000
Speed (rpm) Speed (rpm)

2099-BM08-S and RDB-B29039 2099-BM06-S and RDB-B41016


Torque 300 2655 Torque Torque 350 3098 Torque
(N•m) (lb•in) (N•m) (lb•in)
300 2655
240 2124
Peak curve represents 250 2212
480V and 400V inputs
180 1593 200 1770

150 1327
120 1062
100 885
60 531
50 442

0 0 0 0
0 200 400 600 800 1000 0 200 400 600 800 1000
Speed (rpm) Speed (rpm)

2099-BM08-S and RDB-B41018 2099-BM06-S and RDB-B41024


Torque 350 3098 Torque Torque 750 6638 Torque
(N•m) (lb•in) (N•m) (lb•in)
300 2655
600 5310
250 2212

200 1770 450 3983

150 1327
300 2655
100 885
150 1327
50 442

0 0 0 0
0 200 400 600 800 1000 0 100 200 300 400 500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Kinetix 7000 (460V) Drives with RDD-Series Direct Drive Motor Curves, Continued

2099-BM06-S and RDB-B41024 2099-BM09-S and RDB-B41026


Torque 750 6638 Torque Torque 750 6638 Torque
(N•m) (lb•in) (N•m) (lb•in)

600 5310 600 5310

450 3983 450 3983

300 2655 300 2655

150 1327 150 1327

0 0 0 0
0 100 200 300 400 500 0 100 200 300 400 500 600
Speed (rpm) Speed (rpm)

2099-BM09-S and RDB-B41035


Torque 1250 11,063 Torque
(N•m) (lb•in)

1000 8851

750 6638

500 4425

250 2212

0 0
0 100 200 300 400 500
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

596 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (230V) Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Ultra3000/5000 (230V) drives when matched
with MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (200V class) (1) Motor Power/Brake Cable Motor Feedback Cable (2)
MPL-A1510V-xx4xAA, MPL-A1520U-xx4xAA, MPL-A1530U-xx4xAA 2090-XXNFMF-Sxx (4)
2090-XXNPMF-16Sxx (3) Absolute High-resolution or
MPL-A210V-xx4xAA, MPL-A220T-xx4xAA, MPL-A230P-xx4xAA Incremental Feedback
MPL-A310F-xx7xAA, MPL-A310P-xx7xAA, MPL-A320H-xx7xAA,
MPL-A320P-xx7xAA, MPL-A330P-xx7xAA
MPL-A420P-xx7xAA, MPL-A430H-xx7xAA 2090-XXNPMF-16Sxx (5)

MPL-A4530F-xx7xAA, MPL-A4540C-xx7xAA 2090-XXNFMF-Sxx (6)


MPL-A430P-xx7xAA Absolute High-resolution or
2090-XXNPMF-14Sxx (5) Incremental Feedback
MPL-A4530K-xx7xAA, MPL-A4540F-xx7xAA
MPL-A520K-xx7xAA 2090-XXNPMF-10Sxx (5)
MPL-A540K-xx7xAA, MPL-A560F-xx7xAA 2090-CPBM7DF-08AAxx (standard)
(1) MPL-A15xx and MPL-A2xx motors are not compatible with Ultra5000 drives.
(2) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(3) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(4) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(5) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(6) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPL Motor Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
MPL-A1510V 8000 1.05 0.26 (2.3) 3.40 0.77 (6.8) 0.16 2098-DSD-005
MPL-A1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2098-DSD-005
MPL-A1530U 7000 2.82 0.90 (8.0) 10.1 2.82 (24.9) 0.39 2098-DSD-010
MPL-A210V 8000 3.09 0.55 (4.8) 10.2 1.52 (13.5) 0.37 2098-DSD-010
MPL-A220T 6000 4.54 1.61 (14.2) 15.5 4.74 (41.9) 0.62 2098-DSD-020
MPL-A230P 5000 5.40 2.10 (18) 23.0 8.2 (72.5) 0.86 2098-DSD-020

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Chapter 13 Rotary Motion System Combinations

System System System Peak System Peak Motor Rated Ultra3000/


Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
2.50 1.24 (11) 7.5 2.94 (26) 2098-xxx-005
MPL-A310F 3000 0.46
3.20 1.58 (14) 9.3 3.61 (32) 2098-xxx-010
2.50 0.79 (6.9) 7.5 1.92 (17) 2098-xxx-005
MPL-A310P 5000 0.73
4.85 1.58 (14) 14 3.61 (32) 2098-xxx-010
2.50 1.24 (11) 7.5 3.16 (28) 2098-xxx-005
MPL-A320H 3500 5.0 2.48 (22) 15 6.44 (57) 1.0 2098-xxx-010
6.1 3.05 (27) 19.3 7.91 (70) 2098-xxx-020
2.50 0.85 (7.5) 7.5 2.03 (18) 2098-xxx-005
MPL-A320P 5000 5.0 1.69 (15) 15 3.95 (35) 1.3 2098-xxx-010
9.0 3.05 (27) 29.5 7.91 (70) 2098-xxx-020
10.0 3.50 (31) 2098-xxx-020
30 9.60 (85)
MPL-A330P 5000 1.8 2098-xxx-030
12.0 4.18 (37)
38 11.1 (98) 2098-xxx-075
10.0 3.73 (33) 2098-xxx-020
30 10.2 (90)
MPL-A420P 5000 2.0 2098-xxx-030
12.7 4.74 (42)
46 13.5 (120) 2098-xxx-075
10.0 5.08 (45) 2098-xxx-020
30 14.7 (130)
MPL-A430H 3500 6.21 (55) 1.8 2098-xxx-030
12.2
6.21 (55) 45 19.8 (175) 2098-xxx-075
10.0 3.50 (31) 2098-xxx-020
30 10.2 (90)
MPL-A430P 5000 15.0 5.42 (48) 2.2 2098-xxx-030
16.8 5.99 (53) 67 19.8 (175) 2098-xxx-075
10.0 6.21 (55) 2098-xxx-020
30 17.5 (155)
MPL-A4530F 2800 1.9 2098-xxx-030
13.4 8.36 (74)
42 20.3 (180) 2098-xxx-075

10.0 4.18 (35) 2098-xxx-020


30 11.3 (100)
MPL-A4530K 4000 15.0 6.21 (55) 2.5 2098-xxx-030

19.5 8.13 (72) 62 20.3 (180) 2098-xxx-075

MPL-A4540C 1500 9.4 10.2 (90) 29 27.1 (240) 1.5 2098-xxx-020

10.0 5.54 (49) 2098-xxx-020


30 15.8 (140)
MPL-A4540F 3000 15.0 8.25 (73) 2.6 2098-xxx-030

18.4 10.2 (90) 58 27.1 (240) 2098-xxx-075

24.0 (212) 2098-xxx-075


MPL-A520K 4000 23 10.7 (95.0) 65 3.5
24.3 (215) 2098-xxx-150
MPL-A540K 4000 41.5 19.4 (172) 48.6 (430) 5.5 2098-xxx-150
120
MPL-A560F 3000 42.0 26.8 (237) 61.0 (540) 5.3 2098-xxx-150
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

598 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000 (230V) Drives/MP-Series Low Inertia Motor Curves

2098-DSD-005 and MPL-A1510V 2098-DSD-005 and MPL-A1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 10.6

0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2098-DSD-010 and MPL-A1530U 2098-DSD-010 and MPL-A210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2098-DSD-020 and MPL-A220T 2098-DSD-020 and MPL-A230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2098-xxx-010 and MPL-A310F 2098-xxx-010 and MPL-A310P


4.0 35.4 4.0 35.4
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-020 and MPL-A320H 2098-xxx-020 and MPL-A320P


8.0 70.8 8.0 70.8
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPL-A330P 2098-xxx-075 and MPL-A420P


12.0 106 Torque 16.0 141
Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

600 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2098-xxx-075 and MPL-A430H 2098-xxx-075 and MPL-A430P


20.0 177 20.0 177
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

15.0 133 15.0 133

10.0 88.5 10.0 88.5

5.0 44.2 5.0 44.2

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPL-A4530F 2098-xxx-075 and MPL-A4530K


Torque 25 221 Torque Torque 25 221 Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPL-A4540F 2098-xxx-020 and MPL-A4540C


Torque 30 265 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221 25 221

20 177 20 177

15 133 15 133

10 88.5 10 88.5

5 44.2 5 44.2

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/MP-Series Low Inertia Motor Curves, Continued

2098-xxx-150 and MPL-A520K 2098-xxx-150 and MPL-A540K


Torque 30 265 Torque Torque 60 531 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221 50 442

20 177 40 354

15 133 30 265

10 88.5 20 177

5 44.2 10 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-150 and MPL-A560F


Torque 70 619 Torque
(N-m) (lb-in.)
60 531

50 442

40 354

30 265

20 177

10 88.5

0 0
0 500 1000 1500 2000 2500 3000
Speed (rpm)
= Intermittent operating region
= Continuous operating region

602 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives with MP-Series Low Inertia Motors


This section provides system combination information for the Ultra3000/5000 (460V) drives when matched
with MP-Series low-inertia motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the
catalog number) and are not compatible with cables designed for motors equipped with bayonet
connectors (specified by 2 in the catalog number). The motors with bayonet connectors (for example,
MPL-A310P-xx2xAA) are being discontinued and require 2090-XXNxMP- (bayonet) cables. For help with
migration or to select bayonet cables, contact your Rockwell Automation sales representative.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. (400V class) (1) Motor Power/Brake Cable Motor Feedback Cable (2)
MPL-B1510V-xx4xAA, MPL-B1520U-xx4xAA, MPL-B1530U-xx4xAA 2090-XXNFMF-Sxx (4)
2090-XXNPMF-16Sxx (3) Absolute High-resolution or
MPL-B210V-xx4xAA, MPL-B220T-xx4xAA, MPL-B230P-xx4xAA Incremental Feedback
MPL-B310P-xx7xAA, MPL-B320P-xx7xAA, MPL-B330P-xx7xAA
MPL-B420P-xx7xAA, MPL-B430P-xx7xAA
MPL-B4530F-xx7xAA, MPL-B4530K-xx7xAA, 2090-XXNPMF-16Sxx (5)
MPL-B4540F-xx7xAA, MPL-B4560F-xx7xAA
MPL-B520K-xx7xAA
2090-XXNFMF-Sxx (6)
MPL-B540D-xx7xAA, MPL-B540K-xx7xAA, MPL-B560F-xx7xAA 2090-XXNPMF-14Sxx (5) Absolute High-resolution
Feedback
MPL-B580F-xx7xAA, MPL-B580J-xx7xAA, MPL-B640F-xx7xAA 2090-XXNPMF-10Sxx (5)
MPL-B660F-xx7xAA, MPL-B680D-xx7xAA, MPL-B960B-xx7xAA, MPL-B980B-xx7xAA 2090-CPBM7DF-08AAxx (standard)
MPL-B680F-xx7xAA, MPL-B860D-xx7xAA, MPL-B880C-xx7xAA, MPL-B960C-xx7xAA 2090-CPBM7DF-06AAxx (standard)
MPL-B880D-xx7xAA, MPL-B960D-xx7xAA,
2090-CPBM7DF-04AAxx (standard)
MPL-B980C-xx7xAA, MPL-B980D-xx7xAA
(1) MPL-A15xx and MPL-A2xx motors are not compatible with Ultra5000 drives.
(2) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(3) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(4) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(5) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(6) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Publication GMC-SG001O-EN-P — March 2010 603


Chapter 13 Rotary Motion System Combinations

Bulletin MPL Motor Performance Specifications with Ultra3000/5000 (460V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A (0-pk) N•m (lb•in) kW 460V Drives
A (0-pk) N•m (lb•in)
MPL-B1510V 8000 0.95 0.26 (2.3) 3.10 0.77 (6.80) 0.16 2098-DSD-HV030
MPL-B1520U 7000 1.80 0.49 (4.3) 6.10 1.58 (13.9) 0.27 2098-DSD-HV030
MPL-B1530U 7000 2.0 0.90 (8.0) 7.20 2.82 (24.9) 0.39 2098-DSD-HV030
MPL-B210V 8000 1.75 0.55 (4.8) 5.80 1.52 (13.5) 0.37 2098-DSD-HV030
MPL-B220T 6000 3.30 1.61 (14.2) 11.3 4.74 (41.9) 0.62 2098-DSD-HV030
MPL-B230P 5000 2.60 2.10 (18.6) 11.3 8.20 (73.0) 0.86 2098-DSD-HV030
MPL-B310P 5000 2.4 1.58 (14) 7.1 3.61 (32) 0.77 2098-xxx-HV030
MPL-B320P 5000 4.5 2.94 (26) 13.0 7.91 (70) 1.5 2098-xxx-HV030
14.0 8.59 (76) 2098-xxx-HV030
MPL-B330P 5000 6.1 4.18 (37) 1.8
17.0 11.1 (98) 2098-xxx-HV050
14.0 8.59 (76) 2098-xxx-HV030
MPL-B420P 5000 6.4 4.74 (42) 22.0 12.9 (114) 1.9 2098-xxx-HV050
23.0 13.5 (120) 2098-xxx-HV100
22.0 12.9 (114) 2098-xxx-HV050
MPL-B430P 5000 9.2 6.55 (58) 2.2
31.0 19.8 (175) 2098-xxx-HV100
7.0 8.25 (73) 14.0 13.5 (120) 2098-xxx-HV030
MPL-B4530F 3000 2.1
7.1 8.36 (74) 21.0 20.3 (180) 2098-xxx-HV050
22.0 14.5 (128) 2098-xxx-HV050
MPL-B4530K 4000 11.0 8.36 (74) 2.6
31.0 20.3 (180) 2098-xxx-HV100
22.0 22.0 (195) 2098-xxx-HV050
MPL-B4540F 3000 9.1 10.2 (90) 2.6
26.0 27.1 (240) 2098-xxx-HV100
11.0 13.1 (116) 22.0 21.0 (186) 2098-xxx-HV050
MPL-B4560F 3000 3.2
11.8 14.1 (125) 36.0 34.4 (305) 2098-xxx-HV100
11.0 10.3 (91) 22.0 15.8 (140) 2098-xxx-HV050
MPL-B520K 4000 3.5
11.5 10.7 (95) 33.0 23.2 (205) 2098-xxx-HV100
22.0 39.2 (346) 2098-xxx-HV050
MPL-B540D 2000 10.5 19.4 (172) 3.4
23.0 41.0 (362) 2098-xxx-HV100
46.0 33.9 (300) 2098-xxx-HV100
MPL-B540K 4000 20.5 19.4 (172) 5.4
60.0 45.2 (400) 2098-xxx-HV150
46.0 50.4 (446) 2098-xxx-HV100
MPL-B560F 3000 20.6 26.8 (237) 5.5
68.0 67.8 (600) 2098-xxx-HV150
68.0 70.5 (623) 2098-xxx-HV150
MPL-B580F 3000 26.0 34.0 (301) 7.1
94.0 87.0 (769) 2098-xxx-HV220
68.0 62.4 (552) 2098-xxx-HV150
MPL-B580J 3800 32.0 34.0 (301) 7.9
94.0 81.0 (717) 2098-xxx-HV220
MPL-B640F 3000 32.1 36.7 (325) 65.0 72.3 (640) 6.1 2098-xxx-HV220
34.0 40.7 (360) 68.0 73.4 (650) 2098-xxx-HV150
MPL-B660F 3000 6.1
38.5 48.0 (425) 94.0 96.0 (850) 2098-xxx-HV220

604 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

System System System Peak System Peak Motor Rated Ultra3000/


Rotary Motor Max Speed Continuous Continuous Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A (0-pk) N•m (lb•in) kW 460V Drives
A (0-pk) N•m (lb•in)
MPL-B680D 2000 34.0 62.8 (556) 94.0 154.2 (1365) 9.3 2098-xxx-HV220
MPL-B680F 3000 48.0 58.2 (515) 94.0 101.7 (900) 7.5 2098-xxx-HV220
MPL-B860D 2000 47.5 83.1 (735) 94.0 151 (1335) 12.5 2098-xxx-HV220
MPL-B880C 1500 47.5 109.9 (973) 94.0 197 (1742) 12.6 2098-xxx-HV220
MPL-B880D 2000 47.0 77.4 (685) 94.0 144 (1275) 12.6 2098-xxx-HV220
MPL-B960B 1200 42.5 130 (1150) 94.0 231 (2050) 12.7 2098-xxx-HV220
MPL-B960C 1500 41.5 112 (990) 94.0 181 (1600) 14.8 2098-xxx-HV220
MPL-B980B 1000 40.0 163 (1440) 94.0 278 (2460) 15.2 2098-xxx-HV220
MPL-B980C 1500 47.5 118.6 (1050) 94.0 213 (1890) 16.8 2098-xxx-HV220
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000 (460V) Drives/MP-Series Low Inertia Motor Curves

2098-DSD-HV030 and MPL-B1510V 2098-DSD-HV030 and MPL-B1520U


Torque 0.800 7.08 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
0.700 6.19 1.400 12.4

0.600 5.31 1.200 Intermittent curve represents 10.6


460V and 400V inputs
0.500 4.42 1.000 8.85

0.400 3.54 0.800 7.08

0.300 2.65 0.600 5.31

0.200 1.77 0.400 3.54

0.100 0.88 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)

2098-DSD-HV030 and MPL-B1530U 2098-DSD-HV030 and MPL-B210V


Torque 4.00 35.4 Torque Torque 1.600 14.1 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.50 30.9 1.400 12.4

3.00 26.5 1.200 10.6

2.50 22.1 1.000 8.85

2.00 17.7 0.800 7.08

1.50 13.3 0.600 5.31

1.00 8.84 0.400 3.54

0.50 4.42 0.200 1.77

0 0 0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Low Inertia Motors, Continued

2098-DSD-HV030 and MPL-B220T 2098-DSD-HV030 and MPL-B230P


Torque 5.0 44.2 Torque Torque 10.0 88.5
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-HV030 and MPL-B310P 2098-xxx-HV030 and MPL-B320P


Torque 4.0 35.4 Torque Torque 8.0 70.8 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.5 31.0 7.0 61.9

3.0 26.5 6.0 53.1

2.5 22.1 5.0 44.2

2.0 17.7 4.0 35.4

1.5 13.3 3.0 26.5

1.0 8.85 2.0 17.7


0.5 4.42 1.0 8.85
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-HV050 and MPL-B330P 2098-xxx-HV100 and MPL-B420P


Torque 16.0 141
Torque 12.0 106 Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
12.0 106
8.0 70.8

6.0 53.1 8.0 70.8

4.0 35.4
4.0 35.4
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

606 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Low Inertia Motors, Continued

2098-xxx-HV100 and MPL-B430P 2098-xxx-HV050 and MPL-B4530F


Torque 20 177 Torque 25 221 Torque
Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177
15 133

15 133
10 88.5
10 88.5

5 44.2
5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPL-B4530K 2098-xxx-HV100 and MPL-B4540F


Torque 25 221 Torque 30 265 Torque
Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221
20 177
20 177
15 133
15 133

10 88.5
10 88.5

5 44.2 5 44.2

0 0 0
0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPL-B4560F 2098-xxx-HV100 and MPL-B520K


40 354 Torque 25 221 Torque
Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

20 177
30 265

15 133
20 177
10 88.5

10 88.5
5 44.2

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Low Inertia Motors, Continued

2098-xxx-HV100 and MPL-B540D 2098-xxx-HV150 and MPL-B540K


Torque 50 442 Torque Torque 50 442 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
40 354 40 354

30 265 30 265

20 177 20 177

10 88.5 10 88.5

0 0 0 0
0 500 1000 1500 2000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPL-B560F 2098-xxx-HV220 and MPL-B580F


Torque 70 619 Torque Torque 100 885 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
60 531
80 708
50 442
60 531
40 354

30 265
40 354
20 177
20 177
10 88.5

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPL-B580J 2098-xxx-HV220 and MPL-B640F


Torque 100 885 Torque Torque 100 885 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
80 708 80 708

60 531 60 531

40 354 40 354

20 177 20 177

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

608 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Low Inertia Motors, Continued

2098-xxx-HV220 and MPL-B660F 2098-xxx-HV220 and MPL-B680D


Torque 120 1062 Torque Torque 160 1416 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
100 885 140 1239

120 1062
80 708
100 885
60 531 80 708

40 354 60 531

40 354
20 177
20 177
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPL-B680F 2098-xxx-HV220 and MPL-B860D


Torque 120 1062 Torque Torque 160 1416 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
100 885 140 1239

120 1062
80 708
100 885
60 531 80 708

40 354 60 531

40 354
20 177
20 177
0 0 0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPL-B880C 2098-xxx-HV220 and MPL-B880D


Torque 250 2213 Torque Torque 160 1416 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
140 1239
200 1770
120 1062

150 1328 100 885

80 708
100 885 60 531

40 354
50 442
20 177

0 0 0 0
0 250 500 750 1000 1250 1500 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Low Inertia Motors, Continued

2098-xxx-HV220 and MPL-B960B 2098-xxx-HV220 and MPL-B960C


Torque 250 2213 Torque Torque 250 2213 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
200 1770 200 1770

150 1328 150 1328

100 885 100 885

50 442 50 442

0 0 0 0
0 300 600 900 1200 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPL-B980B 2098-xxx-HV220 and MPL-B980C


Torque 300 2655 Torque Torque 250 2213 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
250 2213
200 1770

200 1770
150 1328
150 1328
100 885
100 885

50 442
50 442

0 0 0 0
0 250 500 750 1000 0 250 500 750 1000 1250 1500
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

610 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (230V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Ultra3000/5000 (230V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-A1151M, MPM-A1152F, MPM-A1153F 2090-XXNPMF-16Sxx (2)
MPM-A1302F 2090-XXNPMF-14Sxx (2)
MPM-A1304F 2090-CPxM7DF-12AAxx (standard) 2090-XXNFMF-Sxx (3)
Absolute High-resolution Feedback
MPM-A1651F 2090-XXNPMF-10Sxx (2)
MPM-A1652F, MPM-A1653F 2090-CPBM7DF-08AAxx (standard)
MPM-A2152F, MPM-A2153F, MPM-A2154C, MPM-A2154E 2090-CPBM7DF-06AAxx (standard)
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPM Motor Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
MPM-A1151M 6000 10.3 2.3 (20.3) 30.5 6.6 (58.4) 0.90 2098-xxx-030
MPM-A1152F 5000 14.9 4.7 (41.6) 44.8 13.5 (119) 1.40 2098-xxx-075
MPM-A1153F 5000 18.6 6.5 (57.5) 64.5 19.8 (175) 1.45 2098-xxx-075
MPM-A1302F 4500 19.8 6.6 (58.4) 50.2 13.5 (119) 1.65 2098-xxx-075
MPM-A1304F 4000 22.5 9.2 (81.4) 48.3 19.3 (171) 2.20 2098-xxx-075
MPM-A1651F 5000 35.6 10.7 (94.7) 75.0 20.4 (180) 2.50 2098-xxx-075
MPM-A1652F 4000 38.5 13.4 (119) 103.2 36.0 (318) 4.03 2098-xxx-150
MPM-A1653F 4000 48.7 18.6 (165) 119.1 41.9 (371) 5.10 2098-xxx-150
MPM-A2152F 4000 65.0 26.9 (238) 125.8 56.0 (495) 5.20 2098-xxx-150
MPM-A2153F 3600 65.0 35.2 (311) 120.4 58.0 (513) 5.80 2098-xxx-150
MPM-A2154C 2000 65.0 55.5 (491) 127.3 106 (938) 6.50 2098-xxx-150
MPM-A2154E 3000 65.0 44.0 (389) 128.2 83.9 (742) 7.00 2098-xxx-150
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 611


Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/MP-Series Medium Inertia Motor Curves

2098-xxx-030 and MPM-A1151M 2098-xxx-075 and MPM-A1152F


Torque 7.0 61.9 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 12.0 106

5.0 44.2 10.0 88.5

4.0 35.4 8.0 70.8

3.0 26.5 6.0 53.1

2.0 17.7 4.0 35.4

1.0 8.85 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPM-A1153F 2098-xxx-075 and MPM-A1302F


Torque 21.0 186 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 12.0 106

15.0 133 10.0 88.5

12.0 106 8.0 70.8

9.0 79.6 6.0 53.1

6.0 53.1 4.0 35.4

3.0 26.5 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPM-A1304F 2098-xxx-075 and MPM-A1651F


Torque 21.0 186 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 24.0 212

15.0 133 20.0 177

12.0 106 16.0 142

9.0 79.6 12.0 106

6.0 53.1 8.0 70.8

3.0 26.5 4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

612 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (230V) Drives/MP-Series Medium Inertia Motor Curves, Continued


2098-xxx-HV150 and MPM-A1652F 2098-xxx-HV150 and MPM-A1653F
Torque 50 442 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)
40 354 40 354

30 265 30 265

20 177 20 177

10 88.5 10 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPM-A2152F 2098-xxx-HV150 and MPM-A2153F


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPM-A2154C 2098-xxx-150 and MPM-A2154E


Torque 125 442 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)

100 354 80 708

75 265 60 531

50 177 40 354

25 88.5 20 177

0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 613


Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives with MP-Series Medium Inertia Motors


This section provides system combination information for the Ultra3000/5000 (460V) drives when matched
with MP-Series medium-inertia motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPM Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power/Brake Cable Motor Feedback Cable (1)
MPM-B1151x, MPM-B1152x, MPM-B1153E, MPM-B1153F
MPM-B1302F, MPM-B1302M, MPM-B1304C, MPM-B1304E 2090-XXNPMF-16Sxx (2)
MPM-B1651C, MPM-B1652C
MPM-B1153T
MPM-B1302T, MPM-B1304M 2090-XXNPMF-14Sxx (2)
MPM-B1651F, MPM-B1653C 2090-XXNFMF-Sxx (3)
Absolute High-resolution Feedback
MPM-B1652E 2090-CPxM7DF-12AAxx (standard)
MPM-B1651M, MPM-B1652F, MPM-B1653E
2090-XXNPMF-10Sxx (2)
MPM-B2152C, MPM-B2153B
MPM-B1653F
MPM-B2152F, MPM-B2152M, MPM-B2153E, MPM-B2153F, 2090-CPBM7DF-08AAxx (standard)
MPM-B2154B, MPM-B2154E, MPM-B2154F
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

614 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Bulletin MPM Motor Performance Specifications with Ultra3000/5000 (460V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
MPM-B1151F 5000 3.1 2.3 (20.3) 9.9 6.6 (58.4) 0.75 2098-xxx-HV030
14.0 4.4 (38.9) 2098-xxx-HV030
MPM-B1151T 7000 6.9 2.3 (20.3) 0.90
20.5 5.8 (51.3) 2098-xxx-HV050
MPM-B1152C 3000 4.1 5.0 (44.2) 12.4 13.5 (119) 1.20 2098-xxx-HV030
14.0 9.6 (84.9) 2098-xxx-HV030
MPM-B1152F 5200 7.0 5.0 (44.2) 1.40
21.1 13.3 (118) 2098-xxx-HV050
22.0 8.6 (76.1) 2098-xxx-HV050
MPM-B1152T 7000 12.6 5.0 (44.2) 1.40
37.8 13.5 (119) 2098-xxx-HV100
14.0 13.8 (122) 2098-xxx-HV030
MPM-B1153E 3500 7.1 6.5 (57.5) 1.40
21.6 19.7 (174) 2098-xxx-HV050
22.0 14.6 (129) 2098-xxx-HV050
MPM-B1153F 5500 10.5 6.4 (56.6) 1.40
32.0 19.7 (174) 2098-xxx-HV100
46.0 14.8 (131) 2098-xxx-HV100
MPM-B1153T 7000 18.3 6.4 (56.6) 1.45
55.4 16.5 (146) 2098-xxx-HV150
MPM-B1302F 4500 9.8 6.6 (58.4) 22.0 13.2 (117) 1.65 2098-xxx-HV050
MPM-B1302M 6000 14.4 6.6 (58.4) 32.4 13.3 (118) 1.65 2098-xxx-HV100
MPM-B1302T 7000 19.3 6.7 (59.3) 43.4 13.3 (118) 1.65 2098-xxx-HV100
14.0 18.7 (165) 2098-xxx-HV030
MPM-B1304C 2750 8.0 10.3 (91.1) 2.00
22.0 26.8 (237) 2098-xxx-HV050
22.0 19.1 (169) 2098-xxx-HV050
MPM-B1304E 4000 12.3 10.2 (90.3) 2.20
34.2 27.1 (240) 2098-xxx-HV100
46.0 21.9 (194) 2098-xxx-HV100
MPM-B1304M 6000 21.8 10.4 (92.0) 2.20
60.6 27.1 (240) 2098-xxx-HV150
22.0 19.5 (172) 2098-xxx-HV050
MPM-B1651C 3500 11.7 11.4 (101) 2.50
29.2 23.2 (205) 2098-xxx-HV100
46.0 21.8 (193) 2098-xxx-HV100
MPM-B1651F 5000 20.4 11.4 (101) 2.50
50.9 23.2 (205) 2098-xxx-HV150
46.0 18.5 (164) 2098-xxx-HV100
MPM-B1651M 5000 25.8 11.3 (100) 2.50
56.8 21.4 (189) 2098-xxx-HV150
22.0 30.0 (265) 2098-xxx-HV050
MPM-B1652C 2500 13.2 16.4 (145) 3.80
33.6 40.2 (356) 2098-xxx-HV100
46.0 39.1 (346) 2098-xxx-HV100
MPM-B1652E 3500 24.0 21.1 (187) 4.30
60.5 48.0 (425) 2098-xxx-HV150
68.0 39.1 (346) 2098-xxx-HV150
MPM-B1652F 4500 33.0 21.1 (187) 4.30
84.1 45.0 (398) 2098-xxx-HV220
46.0 56.1 (496) 2098-xxx-HV100
MPM-B1653C 2500 23.0 26.7 (236) 4.60
59.2 67.7 (599) 2098-xxx-HV150

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Chapter 13 Rotary Motion System Combinations

System System System Peak System Peak Motor Rated Ultra3000/


Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
68.0 58.8 (520) 2098-xxx-HV150
MPM-B1653E 3500 31.0 26.8 (237) 5.10
72.9 62.0 (549) 2098-xxx-HV220
MPM-B1653F 4000 40.1 31.0 (274) 94.0 56.1 (496) 5.10 2098-xxx-HV220
MPM-B2152C 2500 31.5 36.7 (325) 55.4 72.2 (639) 5.60 2098-xxx-HV150
MPM-B2152F 4500 47.0 33.9 (300) 94.0 69.8 (618) 5.90 2098-xxx-HV220
MPM-B2152M 5000 47.0 34.1 (302) 94.0 52.9 (468) 5.90 2098-xxx-HV220
23.0 47.1 (417) 46.0 81.5 (721) 2098-xxx-HV100
MPM-B2153B 2000 6.80
27.6 48.0 (425) 60.0 101.2 (895) 2098-xxx-HV150
MPM-B2153E 3000 45.5 47.9 (424) 94.0 97.1 (859) 7.20 2098-xxx-HV220
MPM-B2153F 3800 47.0 45.6 (403) 94.0 94.8 (839) 7.20 2098-xxx-HV220
MPM-B2154B 2000 40.7 62.7 (555) 94.0 149 (1319) 6.90 2098-xxx-HV220
MPM-B2154E 3000 47.0 55.9 (495) 94.0 108 (956) 7.50 2098-xxx-HV220
MPM-B2154F 3300 47.0 56.2 (497) 83.6 87.9 (778) 7.50 2098-xxx-HV220
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves

2098-xxx-HV030 and MPM-B1151F 2098-xxx-HV050 and MPM-B1151T


7.0 61.9 Torque 7.0 61.9 Torque
Torque Torque
(N•m) (lb•in) (N•m) (lb•in)
6.0 53.1 6.0 53.1

5.0 44.2 5.0 44.2

4.0 35.4 4.0 35.4

3.0 26.5 3.0 26.5

2.0 17.7 2.0 17.7

1.0 8.85 1.0 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 2000 4000 6000 8000

Speed (rpm) Speed (rpm)


= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued


2098-xxx-HV030 and MPM-B1152C 2098-xxx-HV050 and MPM-B1152F
Torque 14.0 124 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 12.0 106

10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPM-B1152T 2098-xxx-HV050 and MPM-B1153E


Torque 14.0 124 Torque Torque 21.0 186 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 18.0 159

10.0 88.5 15.0 133

8.0 70.8 12.0 106

6.0 53.1 9.0 79.6

4.0 35.4 6.0 53.1

2.0 17.7 3.0 26.5

0 0 0 0
0 2000 4000 6000 8000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPM-B1153F 2098-xxx-HV150 and MPM-B1153T


Torque 21.0 186 Torque Torque 21.0 186 Torque
(N•m) (lb•in) (N•m) (lb•in)
18.0 159 18.0 159

15.0 133 15.0 133

12.0 106 12.0 106

9.0 79.6 9.0 79.6

6.0 53.1 6.0 53.1

3.0 26.5 3.0 26.5

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 2000 4000 6000 8000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2098-xxx-HV050 and MPM-B1302F 2098-xxx-HV100 and MPM-B1302M


Torque 14.0 124 Torque Torque 14.0 124 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 12.0 106

10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPM-B1302T 2098-xxx-HV050 and MPM-B1304C


Torque 14.0 124 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
12.0 106 24.0 212

10.0 88.5 20.0 177

8.0 70.8 16.0 142

6.0 53.1 12.0 106

4.0 35.4 8.0 70.8

2.0 17.7 4.0 35.4

0 0 0 0
0 2000 4000 6000 8000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPM-B1304E 2098-xxx-HV150 and MPM-B1304M


Torque 28.0 248 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212 24.0 212

20.0 177 20.0 177

16.0 142 16.0 142

12.0 106 12.0 106

8.0 70.8 8.0 70.8

4.0 35.4 4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

618 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2098-xxx-HV100 and MPM-B1651C 2098-xxx-HV150 and MPM-B1651F


Torque 28.0 248 Torque Torque 28.0 248 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212 24.0 212

20.0 177 20.0 177

16.0 142 16.0 142

12.0 106 12.0 106

8.0 70.8 8.0 70.8

4.0 35.4 4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPM-B1651M 2098-xxx-HV100 and MPM-B1652C


Torque 28.0 248 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)
24.0 212
40 354
20.0 177

16.0 30 265
142

12.0 106
20 177
8.0 70.8
10 88.5
4.0 35.4

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPM-B1652E 2098-xxx-HV220 and MPM-B1652F


Torque 50 442 Torque Torque 50 442 Torque
(N•m) (lb•in) (N•m) (lb•in)

40 354 40 354

30 265 30 265

20 177 20 177

10 88.5 10 88.5

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2098-xxx-HV150 and MPM-B1653C 2098-xxx-HV220 and MPM-B1653E


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPM-B1653F 2098-xxx-HV150 and MPM-B2152C


Torque 70.0 619 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531
80 708
50.0 442

40.0 60 531
354

30.0 265
40 354
20.0 177
20 177
10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPM-B2152F 2098-xxx-HV220 and MPM-B2152M


Torque 70.0 619 Torque Torque 70.0 619 Torque
(N•m) (lb•in) (N•m) (lb•in)
60.0 531 60.0 531

50.0 442 50.0 442

40.0 354 40.0 354

30.0 265 30.0 265

20.0 177 20.0 177

10.0 88.5 10.0 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

620 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Medium Inertia Motor Curves, Continued

2098-xxx-HV150 and MPM-B2153B 2098-xxx-HV220 and MPM-B2153E


Torque 105 929 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
90 796
80 708
75 664
60 531
60 531

45 398
40 354
30 265
20 177
15 133

0 0 0 0
0 500 1000 1500 2000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPM-B2153F 2098-xxx-HV220 and MPM-B2154B


Torque 100 885 Torque Torque 175 1549 Torque
(N•m) (lb•in) (N•m) (lb•in)
150 1327
80 708
125 1106
60 531
100 885

75 664
40 354
50 442
20 177
25 221

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000
Speed (rpm) Speed (rpm)

2098-xxx-HV220 and MPM-B2154E 2098-xxx-HV220 and MPM-B2154F


Torque 125 1106 Torque Torque 100 885 Torque
(N•m) (lb•in) (N•m) (lb•in)
100 885 80 708

75 664 60 531

50 442 40 354

25 221 20 177

0 0 0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives with MP-Series Food Grade Motors


This section provides system combination information for the Ultra3000/5000 (230V) drives when matched
with MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power Cable Motor Feedback Cable (1)
MPF-A310P, MPF-A320H, MPF-A320P, MPF-A330P
2090-XXNPMF-16Sxx (2)
MPF-A430H
MPF-A430P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-14Sxx (2) Absolute High-resolution Feedback
MPF-A4530K, MPF-A4540F
MPF-A540K 2090-CPBM7DF-08AAxx (standard)
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and
Connector Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPF Motor Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
2.50 0.79 (7) 7.5 1.92 (17) 2098-xxx-005
MPF-A310P 5000 0.73
4.85 1.58 (14) 14 3.61 (32) 2098-xxx-010
2.50 1.24 (11) 7.5 3.16 (28) 2098-xxx-005
MPF-A320H 3500 5.0 2.48 (22) 15 6.44 (57) 1.0 2098-xxx-010
6.1 3.05 (27) 19.3 7.91 (70) 2098-xxx-020
2.50 0.85 (7.5) 7.5 2.03 (18) 2098-xxx-005
MPF-A320P 5000 5.0 1.69 (15) 15 3.95 (35) 1.3 2098-xxx-010
9.0 3.05 (27) 29.5 7.91 (70) 2098-xxx-020
10.0 3.50 (31) 2098-xxx-020
30 9.60 (85)
MPF-A330P 5000 1.6 2098-xxx-030
12.0 4.18 (37)
38 11.1 (98) 2098-xxx-075
10.0 5.08 (45) 2098-xxx-020
30 14.7 (130)
MPF-A430H 3500 6.21 (55) 1.8 2098-xxx-030
12.2
6.21 (55) 45 19.8 (175) 2098-xxx-075
10.0 3.50 (31) 2098-xxx-020
30 10.2 (90)
MPF-A430P 5000 15.0 5.42 (48) 1.9 2098-xxx-030
16.8 5.99 (53) 67 19.8 (175) 2098-xxx-075

622 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

System System System Peak System Peak Motor Rated Ultra3000/


Rotary Motor Max Speed Continuous Continuous Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
10.0 4.18 (35) 2098-xxx-020
30 11.3 (100)
MPF-A4530K 4000 15.0 6.21 (55) 2.3 2098-xxx-030

19.5 8.13 (72) 62 20.3 (180) 2098-xxx-075

10.0 5.54 (49) 2098-xxx-020


30 15.8 (140)
MPF-A4540F 3000 15.0 8.25 (73) 2.5 2098-xxx-030

18.4 10.2 (90) 58 27.1 (240) 2098-xxx-075


MPF-A540K 4000 41.5 19.4 (172) 120 48.6 (430) 4.1 2098-xxx-150
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000/5000 (230V) Drives/MP-Series Food Grade Motor Curves

2098-xxx-010 and MPF-A310P 2098-xxx-020 and MPF-A320H


4.0 35.4 8.0 70.8
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

3.0 26.5 6.0 53.0

2.0 17.7 4.0 35.4

1.0 8.8 2.0 17.6

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000
Speed (rpm) Speed (rpm)

2098-xxx-020 and MPF-A320P 2098-xxx-075 and MPF-A330P


8.0 70.8 12.0 106
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

6.0 53.0 9.0 80

4.0 35.4 6.0 53

2.0 17.6 3.0 26

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 623


Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/MP-Series Food Grade Motor Curves, Continued

2098-xxx-075 and MPF-A430H 2098-xxx-075 and MPF-A430P


24.0 212 24.0 212
Torque Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)

18.0 159 18.0 159

12.0 106 12.0 106

6.0 53 6.0 53

0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-075 and MPF-A4530K 2098-xxx-075 and MPF-A4540F


24.0 212 30 265 Torque
Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221
18.0 159
20 177

12.0 106 15 133

10 88
6.0 53
5 44

0 0 0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-150 and MPF-A540K


Torque 60 530 Torque
(N-m) (lb-in.)
50 442

40 354

30 266

20 176

10 88

0 0
0 1000 2000 3000 4000
Speed (rpm)
= Intermittent operating region
= Continuous operating region

624 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives with MP-Series Food Grade Motors


This section provides system combination information for the Ultra3000/5000 (460V) drives when matched
with MP-Series food-grade motors. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin MPF Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power Cable Motor Feedback Cable (1)
MPF-B310P, MPF-B320P, MPF-B330P
MPF-B430P 2090-XXNPMF-16Sxx (2) 2090-XXNFMF-Sxx (3)
Absolute High-resolution
MPF-B4530K, MPF-B4540F Feedback
MPF-B540K 2090-XXNPMF-10Sxx (2)
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPF Motor Performance Specifications with Ultra3000/5000 (460V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A (0-pk) N•m (lb•in) kW 460V Drives
A (0-pk) N•m (lb•in)
MPF-B310P 5000 2.30 1.58 (14) 7.1 3.61 (32) 0.77 2098-xxx-HV030
MPF-B320P 5000 4.24 3.05 (27) 14.0 7.34 (65) 1.5 2098-xxx-HV030
14.0 8.59 (76) 2098-xxx-HV030
MPF-B330P 5000 5.70 4.18 (37) 1.6
19.0 11.1 (98) 2098-xxx-HV050
22.0 12.9 (114) 2098-xxx-HV050
MPF-B430P 5000 9.20 6.55 (58) 2.0
32.0 19.8 (175) 2098-xxx-HV100
22.0 14.5 (128) 2098-xxx-HV050
MPF-B4530K 4000 9.90 8.25 (73) 2.4
31.0 20.3 (180) 2098-xxx-HV100
22.0 22.0 (195) 2098-xxx-HV050
MPF-B4540F 3000 9.10 10.2 (90) 2.5
29.0 27.1 (240) 2098-xxx-HV100
46.0 33.9 (300) 2098-xxx-HV100
MPF-B540K 4000 20.5 19.4 (172) 4.1
60.0 45.2 (400) 2098-xxx-HV150
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 625


Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (460V) Drives/MP-Series Food Grade Motor Curves

2098-xxx-HV030 and MPF-B310P 2098-xxx-HV030 and MPF-B320P


Torque 4.0 35.4 Torque Torque 8 70.8 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
3.5 31.0 7 61.9

3.0 26.5 6 53.1

2.5 22.1 5 44.2

2.0 17.7 4 35.4

1.5 13.3 3 26.5

1.0 8.85 2 17.7

0.5 4.42 1 8.85


0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-HV050 and MPF-B330P 2098-xxx-HV100 and MPF-B430P


20 177
Torque 12.0 106 Torque Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5
15 133
8.0 70.8

6.0 53.1 10 88.5

4.0 35.4
5 44.2
2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-HV100 and MPF-B4530K 2098-xxx-HV100 and MPF-B4540F


25 221 Torque 30 265 Torque
Torque Torque
(N-m) (lb-in.) (N-m) (lb-in.)
25 221
20 177
20 177
15 133
15 133

10 88.5
10 88.5

5 44.2 5 44.2

0 0
0 0
0 1000 2000 3000 4000
0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (460V) Drives/MP-Series Food Grade Motor Curves, Continued


2098-xxx-150 and MPF-B540K
Torque 60 531 Torque
(N-m) (lb-in.)
50 442

40 354

30 265

20 177

10 88.5

0 0
= Intermittent operating region
0 1000 2000 3000 4000 = Continuous operating region
Speed (rpm) = Drive operation with 400V AC (rms) input voltage

Ultra3000/5000 (230V) Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Ultra3000/5000 (230V) drives when matched
with MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power Cable Motor Feedback Cable (1)
MPS-A330P 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPS-A4540F Absolute High-resolution Feedback

(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and
Connector Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Bulletin MPS Motor Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
5.0 1.80 (16) 15.0 5.20 (46) 2098-xxx-010
MPS-A330P 5000 1.3
9.80 3.60 (32) 30.0 9.30 (82) 2098-xxx-020
10.0 5.5 (49) 30.0 2098-xxx-020
15.9 (141)
MPS-A4540F 3000 30.0 1.4 2098-xxx-030
14.4 8.1 (72)
56.0 27.1 (240) 2098-xxx-075
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/MP-Series Stainless Steel Motor Curves

2098-xxx-020 and MPS-A330P 2098-xxx-075 and MPS-A4540F


Torque 12.0 106 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.4 25 221

8.0 70.8 20 177

6.0 53.1 15 133

4.0 35.4 10 88

2.0 17.6 5 44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

Ultra3000/5000 (460V) Drives with MP-Series Stainless Steel Motors


This section provides system combination information for the Ultra3000/5000 (460V) drives when matched
with MP-Series stainless-steel motors. Included are motor power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPS Motor Cable Combinations


Motor Cat. No. (400V class) Motor Power Cable Motor Feedback Cable (1)
MPS-B330P
2090-XXNPMF-16Sxx (2) 2090-XXNFMF-Sxx (3)
MPS-B4540F
Absolute High-resolution Feedback
MPS-B560F 2090-XXNPMF-14Sxx (2)
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-xxSxx) or continuous-flex (catalog number 2090-CPxM7DF-xxAFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

628 Publication GMC-SG001O-EN-P — March 2010


Rotary Motion System Combinations Chapter 13

Bulletin MPS Motor Performance Specifications with Ultra3000/5000 (460V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Stall Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 460V Drives
A 0-pk N•m (lb•in)
14.0 8.80 (78) 2098-xxx-HV030
MPS-B330P 5000 4.90 3.6 (32) 1.3
19.0 11.10 (98) 2098-xxx-HV050
7.0 8.0 (71) 14.0 15.6 (138) 2098-xxx-HV030
MPS-B4540F 3000 22.0 23.5 (208) 1.4 2098-xxx-HV050
7.1 8.1 (72)
26.0 27.1 (240) 2098-xxx-HV100
46.0 50.1 (443) 2098-xxx-HV100
MPS-B560F 3000 17.0 21.5 (190) 3.5
68.0 67.7 (599) 2098-xxx-HV150
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000/5000 (460V) Drives/MP-Series Stainless Steel Motor Curves


2098-xxx-HV050 and MPS-B330P 2098-xxx-HV100 and MPS-B4540F
Torque 12.0 106 Torque Torque 30 265 Torque
(N-m) (lb-in.) (N-m) (lb-in.)
10.0 88.5 25 221

8.0 70.8 20 177

6.0 53.1 15 133

4.0 35.4 10 88.5

2.0 17.7 5 44.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 500 1000 1500 2000 2500 3000
Speed (rpm) Speed (rpm)

2098-xxx-HV150 and MPS-B560F


Torque 70 619 Torque
(N-m) (lb-in.)
60 531

50 442

40 354

30 265

20 177

10 88.5

0 0
0 500 1000 1500 2000 2500 3000
Speed (rpm)
= Intermittent operating region
= Continuous operating region
= Drive operation with 400V AC (rms) input voltage

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 Drives with TL-Series Low Inertia Motors


This section provides system combination information for the Ultra3000/5000 (230V) drives when matched
with TL-Series (Bulletin TLY) low-inertia motors. Compatible TL-Series motors are equipped with
incremental encoder feedback. Included are motor power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum torque/speed curves.

Bulletin TLY Motor Cable Combinations


Motor Cat. No. (200V class) Motor Power/Brake Cable Motor Feedback Cable (1)
TLY-A110T, TLY-A120T, TLY-A130T
2090-CPWM6DF-16AAxx
TLY-A220T, TLY-A230T (standard) without brake
2090-CFBM6DF-CBAAxx (2)
TLY-A2530P, TLY-A2540P 2090-CPBM6DF-16AAxx (standard) Incremental Feedback
(standard) with brake
TLY-A310M
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
beginning on page 418 for more information.
(2) Premolded (drive end) feedback cables (catalog number 2090-CFBM6DD-CCAAxx) are also available for Kinetix 6000 drives.
TL-Series (Bulletin TLY-Axxx) motors are characterized as having 1000 mm (39.4 in.) cable extensions with circular plastic connectors.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

TL-Series (non-brake) Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Max Speed Continuous Continuous
Rotary Motor Stall Current Torque Output Ultra5000
rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
TLY-A110T 0.55 0.096 (0.85) 1.50 0.20 (1.75) 0.041 2098-xxx-005
TLY-A120T 1.03 0.181 (1.60) 2.50 0.36 (3.20) 0.086 2098-xxx-005
TLY-A130T 1.85 0.325 (2.88) 4.90 0.76 (6.70) 0.14 2098-xxx-005
2.50 0.576 (5.10) 7.50 1.40 (12.4) 2098-xxx-005
TLY-A220T 6000 0.35
3.50 0.836 (7.40) 7.90 1.48 (13.1) 2098-xxx-010
2.50 0.576 (5.10) 7.50 1.40 (12.4) 2098-xxx-005
TLY-A230T 5.00 1.17 (10.4) 15.0 2.94 (26.0) 0.44 2098-xxx-010
5.50 1.30 (11.5) 15.5 3.05 (27.0) 2098-xxx-020
5.00 1.32 (11.7) 15.0 3.73 (33.0) 2098-xxx-010
TLY-A2530P 0.69
10.0 2.60 (23.0) 21.0 5.20 (46.0) 2098-xxx-020
5000
5.00 1.49 (13.2) 15.0 4.40 (39.0) 2098-xxx-010
TLY-A2540P 0.86
10.0 2.94 (26.0) 24.8 7.10 (63.0) 2098-xxx-020
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.95 2098-xxx-020
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Rotary Motion System Combinations Chapter 13

TL-Series (brake) Performance Specifications with Ultra3000/5000 (230V) Drives


System System System Peak System Peak Motor Rated Ultra3000/
Rotary Max Speed Continuous Continuous Stall Current Torque Output Ultra5000
Motor rpm Stall Current Stall Torque A 0-pk N•m (lb•in) kW 230V Drives
A 0-pk N•m (lb•in)
TLY-A110T 0.50 0.086 (0.76) 1.50 0.20 (1.75) 0.037 2098-xxx-005
TLY-A120T 0.93 0.163 (1.44) 2.50 0.36 (3.20) 0.077 2098-xxx-005
TLY-A130T 1.67 0.293 (2.59) 4.90 0.76 (6.70) 0.13 2098-xxx-005
2.50 0.576 (5.10) 7.50 1.40 (12.4) 2098-xxx-005
TLY-A220T 6000 0.24
3.15 0.757 (6.70) 7.90 1.48 (13.1) 2098-xxx-010
2.50 0.576 (5.10) 7.50 1.40 (12.4) 2098-xxx-005
TLY-A230T 4.95 1.16 (10.3) 15.0 2.94 (26.0) 0.32 2098-xxx-010
4.95 1.16 (10.3) 15.5 3.05 (27.0) 2098-xxx-020
5.00 1.32 (11.7) 15.0 3.73 (33.0) 2098-xxx-010
TLY-A2530P 0.55
10.0 2.60 (23.0) 21.0 5.20 (46.0) 2098-xxx-020
5000
5.0 1.49 (13.2) 15.0 4.40 (39.0) 2098-xxx-010
TLY-A2540P 0.66
10.0 2.94 (26.0) 24.8 7.10 (63.0) 2098-xxx-020
TLY-A310M 4500 10.0 3.61 (31.9) 30.0 9.0 (79.6) 0.90 2098-xxx-020
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000/5000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves

2098-xxx-005 and TLY-A110T-H 2098-xxx-005 and TLY-A110T-H (Brake)


Torque 0.250 2.21 Torque 0.250 2.21 Torque
Torque
(Nm) (lb-in) (Nm) (lb-in)
0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2098-xxx-005 and TLY-A120T-H 2098-xxx-005 and TLY-A120T-H (Brake)


Torque 0.400 3.54 Torque Torque 0.400 3.54 Torque
(Nm) 0.350 3.10 (lb-in) (Nm) 0.350 3.10 (lb-in)

0.300 2.65 0.300 2.65

0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2098-xxx-005 and TLY-A130T-H 2098-xxx-005 and TLY-A130T-H (Brake)


Torque 0.800 7.08 Torque 0.800 7.08 Torque
Torque
(Nm) 6.19 (lb-in) (Nm)
0.700 0.700 6.19 (lb-in)

0.600 5.31 0.600 5.31

0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2098-xxx-010 and TLY-A220T-H 2098-xxx-010 and TLY-A220T-H (Brake)


Torque 1.600 14.1 Torque 1.600 14.1 Torque
Torque
(Nm) 12.4 (lb-in) (Nm)
1.400 1.400 12.4 (lb-in)

1.200 10.6 1.200 10.6

1.000 8.85 1.000 8.85

0.800 7.08 0.800 7.08

0.600 5.31 0.600 5.31

0.400 3.54 0.400 3.54

0.200 1.77 0.200 1.77

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Rotary Motion System Combinations Chapter 13

Ultra3000/5000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2098-xxx-020 and TLY-A230T-H 2098-xxx-020 and TLY-A230T-H (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(Nm) 31.0 (lb-in) (Nm)
3.50 3.50 31.0 (lb-in)

3.00 26.5 3.00 26.5

2.50 22.1 2.50 22.1

2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.85 1.00 8.85

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)

2098-xxx-020 and TLY-A2530P-H 2098-xxx-020 and TLY-A2530P-H (Brake)


Torque 6.00 53.1 Torque Torque 6.00 53.1 Torque
(Nm) (lb-in) (Nm) (lb-in)
5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 8.85 1.00 8.85

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2098-xxx-020 and TLY-A2540P-H 2098-xxx-020 and TLY-A2540P-H (Brake)


Torque 8.00 70.8 Torque Torque 8.00 70.8 Torque
(Nm) 7.00 61.9 (lb-in) (Nm) 7.00 61.9 (lb-in)

6.00 53.1 6.00 53.1

5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 88.5 1.00 88.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Chapter 13 Rotary Motion System Combinations

Ultra3000/5000 (230V) Drives/TLY-Axxxx-H (incremental) Motor Curves, Continued

2098-xxx-020 and TLY-A310M-H 2098-xxx-020 and TLY-A310M-H (Brake)


Torque 12.0 106 Torque Torque 12.0 106 Torque
(Nm) (lb-in) (Nm) (lb-in)
10.0 88.5 10.0 88.5

8.0 70.8 8.0 70.8

6.0 53.1 6.0 53.1

4.0 35.4 4.0 35.4

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

Ultra1500 Drives with TL-Series Low Inertia Motors


This section provides system combination information for the Ultra1500 servo drives when matched with
TL-Series (Bulletin TL) low-inertia motors. Bulletin TL-Axxx motors are equipped with absolute
high-resolution encoder feedback and are characterized as having 300 mm (11.8 in.) cable extensions with
rectangular connectors. Included in this section are motor power, feedback, and brake cable catalog
numbers, system performance specifications, and the optimum torque/speed curves.

Bulletin MPL Motor Cable Combinations


Motor Cat. No. Motor Power Cable Motor Feedback Cable Motor Brake Cable
TL-A110P, TL-A120P, TL-A130P
TL-A220P, TL-A230P 2090-DANFCT-Sxx
2090-DANPT-16Sxx 2090-DANBT-18Sxx
TL-A2530P, TL-A2540P Absolute High-resolution

TL-A410M
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Rotary Motion System Combinations Chapter 13

TL-Series (non-brake) Performance Specifications with Ultra1500 Drives


System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Ultra1500
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TL-A110P 0.55 0.096 (0.85) 1.50 0.20 (1.75) 0.041
2092-DA1
TL-A120P 1.03 0.181 (1.60) 2.50 0.36 (3.20) 0.086
1.40 0.246 (2.18) 3.40 0.53 (4.70) 2092-DA1
TL-A130P 0.14
1.85 0.325 (2.88) 4.90 0.76 (6.70) 2092-DA2
2.40 0.549 (4.86) 7.20 1.34 (11.9) 2092-DA2
TL-A220P 0.35
3.50 0.836 (7.40) 7.90 1.48 (13.1) 2092-DA3
5000
4.70 1.10 (9.80) 11.3 2.22 (19.7) 2092-DA3
TL-A230P 0.44
5.50 1.30 (11.5) 15.5 3.05 (27.0) 2092-DA4
4.70 1.24 (11.0) 11.3 2.82 (25.0) 2092-DA3
TL-A2530P 0.69
10.0 2.60 (23.0) 21.0 5.20 (46.0) 2092-DA4
4.70 1.41 (12.5) 11.3 3.27 (29.0) 2092-DA3
TL-A2540P 0.86
10.0 2.94 (26.0) 24.8 7.10 (63.0) 2092-DA4
10.7 3.73 (33.0) 24.8 7.46 (66.0) 2092-DA4
TL-A410M 4500 2.0
15.5 5.42 (48.0) 43.4 13.0 (115.0) 2092-DA5
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

TL-Series (brake) Performance Specifications with Ultra1500 Drives


System System System Peak System Peak Motor Rated
Max Speed Continuous Continuous Ultra1500
Rotary Motor Stall Current Torque Output
rpm Stall Current Stall Torque Drives
A 0-pk N•m (lb•in) kW
A 0-pk N•m (lb•in)
TL-A110P 0.50 0.086 (0.76) 1.50 0.20 (1.75) 0.037
2092-DA1
TL-A120P 0.93 0.163 (1.44) 2.50 0.36 (3.20) 0.077
1.40 0.246 (2.18) 3.40 0.53 (4.70) 2092-DA1
TL-A130P 0.13
1.67 0.293 (2.59) 4.90 0.76 (6.70) 2092-DA2
2.40 0.549 (4.86) 7.20 1.34 (11.90) 2092-DA2
TL-A220P 0.24
3.15 0.757 (6.70) 7.90 1.48 (13.10) 2092-DA3
5000
4.70 1.100 (9.80) 11.3 2.22 (19.70) 2092-DA3
TL-A230P 0.32
4.95 1.160 (10.30) 15.5 3.05 (27.0) 2092-DA4
4.70 1.24 (11.0) 11.3 2.82 (25.0) 2092-DA3
TL-A2530P 0.55
10.0 2.600 (23.0) 21.0 5.20 (46.0) 2092-DA4
4.70 1.41 (12.5) 11.3 3.27 (29.0) 2092-DA3
TL-A2540P 0.66
10.0 2.940 (26.00) 24.8 7.10 (63.0) 2092-DA4
10.70 3.73 (33.0) 24.8 7.46 (66.0) 2092-DA4
TL-A410M 4500 1.8
14.0 4.860 (43.0) 43.4 13.0 (115.0) 2092-DA5
Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 13 Rotary Motion System Combinations

Ultra1500 Drives/TL-Axxxx-B (absolute high-resolution) Motor Curves

2092-DA1 and TL-A110P-B 2092-DA1 and TL-A110P-B (Brake)


Torque 0.250 2.21 Torque 0.250 2.21 Torque
Torque
(Nm) (lb-in) (Nm) (lb-in)
0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2092-DA1 and TL-A120P-B 2092-DA1 and TL-A120P-B (Brake)


Torque 0.400 3.54 Torque 0.400 3.54 Torque
Torque
(Nm) 3.09 (lb-in) (Nm)
0.350 0.350 3.09 (lb-in)

0.300 2.65 0.300 2.65

0.250 2.21 0.250 2.21

0.200 1.77 0.200 1.77

0.150 1.33 0.150 1.33

0.100 0.88 0.100 0.88

0.050 0.44 0.050 0.44

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2092-DA2 and TL-A130P-B 2092-DA2 and TL-A130P-B (Brake)


Torque 0.800 7.07 Torque 0.800 7.07 Torque
Torque
(Nm) 6.19 (lb-in) (Nm)
0.700 0.700 6.19 (lb-in)

0.600 5.31 0.600 5.31

0.500 4.42 0.500 4.42

0.400 3.54 0.400 3.54

0.300 2.65 0.300 2.65

0.200 1.77 0.200 1.77

0.100 0.88 0.100 0.88

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

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Rotary Motion System Combinations Chapter 13

Ultra1500 Drives/TL-Axxxx-B (absolute high-resolution) Motor Curves, Continued

2092-DA3 and TL-A220P-B 2092-DA3 and TL-A220P-B (Brake)


Torque 1.600 14.1 Torque 1.600 14.1 Torque
Torque
(Nm) 12.4 (lb-in) (Nm)
1.400 1.400 12.4 (lb-in)
1.200 10.6 1.200 10.6
1.000 8.84 1.000 8.84
0.800 7.07 0.800 7.07
0.600 5.31 0.600 5.31
0.400 3.54 0.400 3.54
0.200 1.77 0.200 1.77
0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2092-DA4 and TL-A230P-B 2092-DA4 and TL-A230P-B (Brake)


Torque 4.00 35.4 Torque Torque 4.00 35.4 Torque
(Nm) 3.50 30.9 (lb-in) (Nm) 3.50 30.9 (lb-in)

3.00 26.5 3.00 26.5

2.50 22.1 2.50 22.1

2.00 17.7 2.00 17.7

1.50 13.3 1.50 13.3

1.00 8.84 1.00 8.84

0.50 4.42 0.50 4.42

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2092-DA4 and TL-A2530P-B 2092-DA4 and TL-A2530P-B (Brake)


Torque 6.00 53.1 Torque 6.00 53.1 Torque
Torque
(Nm) (lb-in) (Nm) (lb-in)
5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 8.84 1.00 8.84

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 637


Chapter 13 Rotary Motion System Combinations

Ultra1500 Drives/TL-Axxxx-B (absolute high-resolution) Motor Curves, Continued

2092-DA4 and TL-A2540P-B 2092-DA4 and TL-A2540P-B (Brake)


Torque 8.00 70.7 Torque Torque 8.00 70.7 Torque
(Nm) 7.00 61.9 (lb-in) (Nm) 7.00 61.9 (lb-in)

6.00 53.1 6.00 53.1

5.00 44.2 5.00 44.2

4.00 35.4 4.00 35.4

3.00 26.5 3.00 26.5

2.00 17.7 2.00 17.7

1.00 88.4 1.00 88.4

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)

2092-DA5 and TL-A410M-B 2092-DA5 and TL-A410M-B (Brake)


Torque 16.0 141 Torque 16.0 141 Torque
Torque
(Nm) 124 (lb-in) (Nm)
14.0 14.0 124 (lb-in)

12.0 106 12.0 106

10.0 88.4 10.0 88.4

8.0 70.7 8.0 70.7

6.0 35.4 6.0 35.4

4.0 26.5 4.0 26.5

2.0 17.7 2.0 17.7

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed (rpm) Speed (rpm)
= Intermittent operating region
= Continuous operating region

638 Publication GMC-SG001O-EN-P — March 2010


Chapter 14

Linear Motion System Combinations

This chapter provides the Kinetix Motion Control servo drive and actuator combinations. Each drive
family/actuator section includes:

• an actuator/cable combinations table.


• a drive/actuator performance specifications table.
• force/velocity curves with each actuator matched to the drive with optimum performance.

Performance specification data and curves reflect nominal system performance of a typical system with
actuator/drive at rated ambient temperature and line voltage. For additional information on ambients, line
conditions, and valid combinations not shown in this chapter, refer to Motion Analyzer software.

IMPORTANT This system combinations chapter does not include all possible actuator/drive combinations.
Please refer to Motion Analyzer software to verify compatibility. Download is available at
http://www.rockwellautomation.com/en/e-tools.

Linear Motion System Combinations


Drive Family Linear Motor/Actuator Series Class Page Drive Family Linear Motor/Actuator Series Class Page
MP-Series Integrated Linear Stages 200V 640 MP-Series Integrated Linear Stages 683
MP-Series Integrated Linear Stages 400V 642 MP-Series Electric Cylinders 687
MP-Series Heavy Duty Electric
Kinetix 300 MP-Series Electric Cylinders 200V 644 689
Kinetix 2000 Cylinders
Servo Drives and 200V
MP-Series Heavy Duty Electric Servo Drives
400V 646 TL-Series Electric Cylinders 692
Cylinders
TL-Series Electric Cylinders 200V 650 LDC-Series Linear Motors 695
Kinetix 6000 Peak Enhancement Example 653 LDL-Series Linear Motors 699
MP-Series Integrated Linear Stages 200V 654 MP-Series Integrated Linear Stages 200V 703
MP-Series Integrated Linear Stages 400V 657 MP-Series Integrated Linear Stages 400V 707
Kinetix 6000
and MP-Series Electric Cylinders 200V 661 MP-Series Electric Cylinders 200V 710
Kinetix 6200/ MP-Series Heavy Duty Electric and Ultra3000 MP-Series Heavy Duty Electric and
Kinetix 6500 400V 664 400V 713
Cylinders Servo Drives Cylinders
Servo Drives
LDC-Series Linear Motors 200V 668 LDC-Series Linear Motors 200V 717
LDC-Series Linear Motors 400V 672 LDC-Series Linear Motors 400V 721
LDL-Series Linear Motors 200V 679 LDL-Series Linear Motors 200V 727

IMPORTANT You can configure Kinetix 6000 460V (series B) drives to operate with 250% peak current for limited duty
cycles. Drive/actuator performance specifications are given with and without the peak enhancement
feature enabled. For more information, refer to Kinetix 6000 Drive Performance Example with Peak
Enhancement Feature on page 653.

Publication GMC-SG001O-EN-P — March 2010 639


Chapter 14 Linear Motion System Combinations

Kinetix 300 (240V) Drives with MP-Series Integrated Linear Stages


This section provides system combination information for the Kinetix 300 (240V) drives when matched
with MP-Series (230V) integrated ballscrew linear stages. Included are motor power/brake and feedback
cable catalog numbers, system performance specifications, and force/velocity curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Axxxx1-V05SxA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAS-Axxxx2-V20SxA Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Linear Stage Performance Specifications with Kinetix 300 (240V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Kinetix 300
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 240V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
MPAS-Axxxx1-V05SxA 200 (7.9) 1 3.09 521 (117) 6.10 1212 (272) 0.37 2097-V33PR1

MPAS-Axxxx2-V20SxA 1124 (44.3) 2 4.54 462 (104) 9.10 968 (218) 0.62 2097-V33PR3

1 For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
2 For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

640 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 300 (240V) Drives/MP-Series Integrated Linear Stage Curves


2097-V33PR1 and MPAS-A6xxx1-V05SxA 2097-V33PR3 and MPAS-A6xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9

400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2097-V33PR1 and MPAS-A8xxx1-V05SxA 2097-V33PR3 and MPAS-A8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
200 45.0
1020 mm 780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2097-V33PR1 and MPAS-A9xxx1-V05SxA 2097-V33PR3 and MPAS-A9xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm

1020 mm
200 45.0
780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 641


Chapter 14 Linear Motion System Combinations

Kinetix 300 (480V) Drives with MP-Series Linear Stages


This section provides system combination information for the Kinetix 300 (480V) drives when matched
with MP-Series (460V) integrated ballscrew linear stages. Included are power/brake and feedback cable
catalog numbers, system performance specifications, and the optimum force/velocity curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Bxxxx1-V05SxA 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAS-Bxxxx2-V20SxA Absolute High-resolution Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Linear Stage Performance Specifications with Kinetix 300 (480V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Kinetix 300
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 480V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
MPAS-Bxxxx1-V05SxA 200 (7.9) (1) 1.75 521 (117) 3.50 1212 (272) 0.138 2097-V34PR3

MPAS-Bxxxx2-V20SxA 1124 (44.3) (2) 3.30 462 (104) 6.60 968 (218) 0.52 2097-V34PR5

(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

642 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 300 (480V) Drives/MP-Series Integrated Linear Stage Curves

2097-V34PR3 and MPAS-B6xxx1-V05SxA 2097-V34PR5 and MPAS-B6xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8

800 600 Intermittent curve represents 134.9


179.8
Intermittent curve represents 460V and 400V inputs
460V and 400V inputs
600 134.9 400 89.9
400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2097-V34PR3 and MPAS-B8xxx1-V05SxA 2097-V34PR5 and MPAS-B8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve
800 600 134.9
represents 460V and 179.8
400V inputs

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
1020 mm 200 45.0
200 45.0 780 mm
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2097-V34PR3 and MPAS-B9xxx1-V05SxA 2097-V34PR5 and MPAS-B9xxx2-V20SxA


Force 1400 314.7 Force
Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve
800 represents 460V and 179.8 600 134.9
400V inputs

600 134.9
400 89.9
1020 mm
400 89.9 900 mm
1020 mm 200 45.0
200 45.0 780 mm
900 mm
< 780 mm < 660 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 643


Chapter 14 Linear Motion System Combinations

Kinetix 300 Drives with MP-Series Electric Cylinders


This section provides system combination information for the Kinetix 300 drives when matched with
MP-Series electric cylinders. Included are power/brake and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAR-A/B1xxxB
MPAR-A/B1xxxE 2090-XXNFMF-Sxx (3)
MPAR-A/B2xxxC 2090-XXNPMF-16Sxx (2)
Absolute High-resolution Feedback
MPAR-A/B2xxxF
MPAR-A/B3xxxE 2090-XXNFMF-Sxx (5)
MPAR-A/B3xxxH 2090-XXNPMF-16Sxx (4)
Absolute High-resolution Feedback
(1) Use low-profile connector kit (2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 300 Drives


Performance Specifications with Kinetix 300 (240V) Drives
System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Kinetix 300
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-A1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036
MPAR-A1xxxE 500 2.16 280 (62.9) 2.48 350 (78.7) 0.140
2097-V33PR1
MPAR-A2xxxC 250 2.42 420 (94.4) 2.72 525 (118) 0.105
MPAR-A2xxxF 640 4.54 640 (144) 5.41 800 (180) 0.410
MPAR-A3xxxE 500 10.33 2000 (450) 12.34 2500 (562) 1.00
2097-V33PR5
MPAR-A3xxxH 1000 12.20 1300 (292) 16.40 1625 (365) 1.30

Performance Specifications with Kinetix 300 (480V) Drives


System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Kinetix 300
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-B1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036
MPAR-B1xxxE 500 1.49 280 (62.9) 1.71 350 (78.7) 0.140
MPAR-B2xxxC 250 1.67 420 (94.4) 1.90 525 (118) 0.105
2097-V34PR3
MPAR-B2xxxF 640 3.29 640 (144) 3.93 800 (180) 0.410
MPAR-B3xxxE 500 5.16 2000 (450) 6.17 2500 (562) 1.00
MPAR-B3xxxH 1000 6.13 1300 (292) 6.79 1625 (365) 1.30
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

644 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 300 Drives/MP-Series Electric Cylinder Curves


2097-V33PR1 and MPAR-A1xxxB-VxA 2097-V33PR1 and MPAR-A1xxxE-VxA
2097-V34PR3 and MPAR-B1xxxB-VxA 2097-V34PR3 and MPAR-B1xxxE-VxA
Force 500 112 500 112
Force Force Force
(N) (lb) (N) (lb)
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2097-V33PR1 and MPAR-A2xxxC-VxA 2097-V33PR1 and MPAR-A2xxxF-VxA


2097-V34PR3 and MPAR-B2xxxC-VxA 2097-V34PR3 and MPAR-B2xxxF-VxA
700 157 Force 1000 225
Force Force Force
(N) (lb) (N) (lb)
600 135
800 180
500 112
600 135
400 89.9

300 67.4 400 89.9

200 45.0
200 45.0
100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2097-V33PR5 and MPAR-A3xxxE-VxA 2097-V33PR5 and MPAR-A3xxxH-VxA


2097-V34PR3 and MPAR-B3xxxE-VxA 2097-V34PR3 and MPAR-B3xxxH-VxA

Force 3000 674


Force Force 2000 450 Force
(N) (lb) (N) (lb)
2400 540 1600 360

1800 405 1200 270

1200 270 800 180

600 135 400 89.9

0 0 0 0
0 100 200 300 400 500 600 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 645


Chapter 14 Linear Motion System Combinations

Kinetix 300 Drives/MP-Series Heavy Duty Electric Cylinders


This section provides system combination information for the Kinetix 300 drives when matched with
MP-Series heavy-duty electric cylinders. Included are power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAI-A/B3xxxC
MPAI-A/B3xxxE
MPAI-A/B3xxxR
MPAI-A/B3xxxS 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAI-A/B4xxxC Absolute High-resolution Feedback
MPAI-A/B4xxxE
MPAI-A/B4xxxR
MPAI-A/B4xxxS
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 300 (240V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 300
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 240V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxC 279 (11) 4003 (900) 3176 (714) 8.40 4448 (1000)
5.61 0.39 2097-V33PR3
MPAI-A3xxxE 559 (22) 2002 (450) 1588 (357) 14.14 4003 (900)
MPAI-A4xxxC 279 (11) 7784 (1750) 6179 (1389) 17.07 8896 (2000)
10.89 0.43 2097-V33PR5
MPAI-A4xxxE 559 (22) 3892 (875) 3092 (695) 27.44 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 300
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 240V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
5.61 14.14 0.39 2097-V33PR3
MPAI-A3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-A4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
10.89 27.44 0.43 2097-V33PR5
MPAI-A4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

646 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Electric Cylinder Performance Specifications with Kinetix 300 (480V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 300
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 480V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxC 279 (11) 4003 (900) 3176 (714) 4.30 4448 (1000)
2.81 0.39 2097-V34PR3
MPAI-B3xxxE 559 (22) 2002 (450) 1588 (357) 7.07 4003 (900)
MPAI-B4xxxC 279 (11) 7784 (1750) 6179 (1389) 8.68 8896 (2000)
5.61 0.43 2097-V34PR5
MPAI-B4xxxE 559 (22) 3892 (875) 3092 (695) 14.14 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 300
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 480V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
2.81 7.07 0.39 2097-V34PR3
MPAI-B3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-B4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
5.61 14.14 0.43 2097-V34PR5
MPAI-B4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

Publication GMC-SG001O-EN-P — March 2010 647


Chapter 14 Linear Motion System Combinations

Kinetix 300 Drives/MP-Series Heavy Duty (ball screw) Electric Cylinder Curves
2097-V33PR3 and MPAI-A3xxxC 2097-V33PR3 and MPAI-A3xxxE
2097-V34PR3 and MPAI-B3xxxC 2097-V34PR3 and MPAI-B3xxxE
Force 5000 1124 Force Force 5000 1124 Force
(N) (lb) (N) (lb)
4000 899 4000 899

3000 674 3000 674

2000 450 2000 450

1000 225 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2097-V33PR5 and MPAI-A4xxxC 2097-V33PR5 and MPAI-A4xxxE


2097-V34PR5 and MPAI-B4xxxC 2097-V34PR5 and MPAI-B4xxxE
Force 10,000 2248 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
7000 1573
8000 1798
6000 1349

6000 1349 5000 1124

4000 899
4000 899 3000 674

2000 450
2000 450
1000 225
0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

648 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 300 Drives/MP-Series Heavy Duty (roller screw) Electric Cylinder Curves
2097-V33PR5 and MPAI-A3xxxR 2097-V33PR3 and MPAI-A3xxxS
2097-V34PR5 and MPAI-B3xxxR 2097-V34PR3 and MPAI-B3xxxS
Force 8000 1798 Force Force 4000 899 Force
(N) (lb) (N) (lb)
7000 1573 3500 787

6000 1349 3000 674

5000 1124 2500 562

4000 899 2000 450

3000 674 1500 337

2000 450 1000 225

1000 225 500 122

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2097-V33PR5 and MPAI-A4xxxR 2097-V33PR5 and MPAI-A4xxxS


2097-V34PR5 and MPAI-B4xxxR 2097-V34PR5 and MPAI-B4xxxS
Force 16,000 3597 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
14,000 3147 7000 1573

12,000 2698 6000 1349

10,000 2248 5000 1124

8000 1798 4000 899

6000 1349 3000 674

4000 899 2000 450

2000 450 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

Publication GMC-SG001O-EN-P — March 2010 649


Chapter 14 Linear Motion System Combinations

Kinetix 300 (240V) Drives with TL-Series Electric Cylinders


This section provides system combination information for the Kinetix 300 drives when matched with
TL-Series electric cylinders. Included are power/brake and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
TLAR-A1xxxB
TLAR-A1xxxE 2090-CPWM6DF-16AAxx (standard)
(without brake)
TLAR-A2xxxC 2090-CFBM6DF-CBAAxx (standard)
TLAR-A2xxxF Absolute High-resolution Feedback
2090-CPBM6DF-16AAxx (standard)
TLAR-A3xxxE (with brake)
TLAR-A3xxxH
(1) The TLY-Axxxx-B motors with 17-bit high-resolution encoder feedback (mounted to the electric cylinder) require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and
2090-K2CK-D15M connector kit with 2090-DA-BAT2 battery. Refer to Breakout Components and Connector Kits beginning on page 418 for more information.

Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder (non-brake) Performance Specifications with Kinetix 300 Drives


System System
Maximum System Peak System Peak
Continuous Continuous Rated Output Kinetix 300
Electric Cylinder Speed Stall Current Stall Force
Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
TLAR-A1xxxB 150 1.36 240 (53.9) 1.79 300 (67.4) 0.036
TLAR-A1xxxE 500 2.59 280 (62.9) 3.03 350 (78.7) 0.140
2097-V33PR1
TLAR-A2xxxC 250 3.03 420 (94.4) 3.41 525 (118) 0.105
TLAR-A2xxxF 640 5.50 640 (144) 7.25 800 (180) 0.350
TLAR-A3xxxE 500 2000 (450) 12.9 2500 (562)
10.0 0.930 2097-V33PR5
TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)

Electric Cylinder (brake) Performance Specifications with Kinetix 300 Drives


System System
Maximum System Peak System Peak
Continuous Continuous Rated Output Kinetix 300
Electric Cylinder Speed Stall Current Stall Force
Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
TLAR-A1xxxB 150 1.18 240 (53.9) 1.79 300 (67.4) 0.036
TLAR-A1xxxE 500 2.24 280 (62.9) 3.03 350 (78.7) 0.140
2097-V33PR1
TLAR-A2xxxC 250 2.68 420 (94.4) 3.41 525 (118) 0.105
TLAR-A2xxxF 640 4.95 640 (144) 7.25 800 (180) 0.350
TLAR-A3xxxE 500 2000 (450) 12.9 2500 (562)
10.0 0.930 2097-V33PR5
TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 40 °C (104 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

650 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 300 (240V) Drives/TL-Series Electric Cylinder Curves


2097-V33PR1 and TLAR-A1xxxB-B2A 2097-V33PR1 and TLAR-A1xxxB-B4A (Brake)
Force 500 112 Force 500 112
Force Force
(N) (lb) (N) (lb)
Intermittent curve represents Intermittent curve represents
400 3-phase and 1-phase inputs 89.9 400 3-phase and 1-phase inputs 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 50 100 150 200
Velocity (mm/s) Velocity (mm/s)

2097-V33PR1 and TLAR-A1xxxE-B2A 2097-V33PR1 and TLAR-A1xxxE-B4A (Brake)


500 112 Force 500 112
Force Force Force
(N) Intermittent curve represents (lb) (N) Intermittent curve represents (lb)
3-phase and 1-phase inputs 3-phase and 1-phase inputs
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and TLAR-A2xxxC-B2A 2097-V33PR1 and TLAR-A2xxxC-B4A (Brake)


700 157 Force 700 157
Force Force Force
(N) Intermittent curve represents (lb) (N) Intermittent curve represents (lb)
600 3-phase and 1-phase inputs 135 600 3-phase and 1-phase inputs 135

500 112 500 112

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 651


Chapter 14 Linear Motion System Combinations

Kinetix 300 (240V) Drives/TL-Series Electric Cylinder Curves, Continued


2097-V33PR1 and TLAR-A2xxxF-B2A 2097-V33PR1 and TLAR-A2xxxF-B4A (Brake)
Force 1000 225 Force 1000 225
Force Force
(N) (lb) (N) (lb)
800 180 800 180
Intermittent curve represents Intermittent curve represents
3-phase and 1-phase inputs 3-phase and 1-phase inputs
600 135 600 135

400 89.9 400 89.9

200 45.0 200 45.0

0 0 0 0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2097-V33PR5 and TLAR-A3xxxE-B2A 2097-V33PR5 and TLAR-A3xxxE-B4A (Brake)


674 Force 3000 674
Force 3000 Force Force
(N) (lb) (N) (lb)
2400 540 2400 540

1800 405 1800 405

1200 Intermittent curve represents 270 1200 Intermittent curve represents 270
3-phase and 1-phase inputs 3-phase and 1-phase inputs

600 135 600 135

0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2097-V33PR5 and TLAR-A3xxxH-B2A 2097-V33PR5 and TLAR-A3xxxH-B4A (Brake)

Force 2000 450 Force 2000 450 Force


Force
(N) (N) (lb)
(lb)
1600 1600 360
360

1200 1200 270


270

800 800 180


180 Intermittent curve represents
Intermittent curve represents
3-phase and 1-phase inputs
3-phase and 1-phase inputs

400 400 89.9


89.9

0 0 0
0
1000 1200 0 200 400 600 800 1000 1200
0 200 400 600 800
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

652 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 Drive Performance Example with Peak Enhancement Feature


The peak current ratings of the Kinetix 6000 AM modules (series A and B) are configured at the factory as 150% of
continuous current. You can program 460V (series B) AM modules and the equivalent IAM (inverter) modules, for up
to 250% of continuous inverter current. Refer to Peak Enhancement Specifications on page 272 for more
information.

IMPORTANT Before your Kinetix 6000 drive will deliver 250% peak performance, you must enable the peak
enhancement feature by configuring your drive by using DriveExplorer or RSLogix 5000 software.
Refer to the interactive Peak Enhancement Configuration Utility to recalculate torque and accel/decel limit
values, and paste them into the appropriate Axis Properties dialog box in RSLogix 5000 software. To
download the utility, go to http://www.ab.com/motion/software/peak.html.
For sizing your drive/motor combination by using series-B drives and the peak enhancement feature, use
Motion Analyzer software, version 4.6 or later.

In this example, the MPAS-Bxxxx2-V20SxA linear stage, usually paired with the 2094-BM01 (series A) AM
module, is shown paired with the 2094-BMP5-S (series B) AM module. The two curves illustrate how the
2094-BMP5-S (series B) drive, when configured for 250% peak, can achieve full performance.

Linear Stage Performance Specifications Example with Kinetix 6000 Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Kinetix 6000
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 460V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
5.90 865 (194) 2094-BMP5-S @ 150%
MPAS-Bxxxx2-V20SxA 1124 (44.3) 3.30 462 (104) 0.52 2094-BMP5-S @ 250%
6.60 968 (218)
2094-BM01-S @ 150%

2094-BMP5 and MPAS-B6xxx2-V20SxA 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,


or 2094-BMP5-M and MPAS-B6xxx2-V20SxA
Force 1000 224.8 Force
(N) (lb) Force 1000 224.8 Force
(N) (lb)
800 179.8
800 179.8

600 Intermittent curve represents 134.9 Intermittent curve represents


460V and 400V inputs 600 460V and 400V inputs 134.9

400 89.9
400 89.9

200 45.0
200 45.0

0 0
0 0
0 200 400 600 800 1000 1200
0 200 400 600 800 1000 1200
Velocity (mm/s)
= Intermittent operating region Velocity (mm/s)
= Continuous operating region
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 653


Chapter 14 Linear Motion System Combinations

Kinetix 6000 (230V) Drives with MP-Series Integrated Linear Stages


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with MP-Series (230V) integrated direct-drive or ballscrew linear stages. Included are motor power and
feedback cable catalog numbers, system performance specifications, and force/velocity curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Axxxx1-V05SxA, 2090-XXNFMF-Sxx (3)
MPAS-Axxxx2-V20SxA Absolute High-resolution Feedback
MPAS-A6xxxB-ALMx2C, 2090-XXNPMF-16Sxx (2)
MPAS-A8xxxE-ALMx2C, 2090-XXNFMF-Sxx (1)
MPAS-A9xxxK-ALMx2C Incremental Feedback

(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Linear Stage Performance Specifications with Kinetix 6000 (230V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Kinetix 6000
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
MPAS-Axxxx1-V05SxA 200 (7.9) 1 3.09 521 (117) 6.10 1212 (272) 0.37 2094-AMP5-S

MPAS-Axxxx2-V20SxA 1124 (44.3) 2 4.54 462 (104) 9.10 968 (218) 0.62 2094-AMP5-S
5.2 103 (23.2) 10.5 231 (51.9) 2094-AMP5-S
MPAS-A6xxxB-ALMO2C 5000 (200) 0.32
5.3 105 (23.6) 15.8 359 (80.7) 2094-AM01-S
10.5 222 (49.9) 2094-AMP5-S
MPAS-A6xxxB-ALMS2C 5000 (200) 4.7 83.0 (18.7) 0.29
14.2 312 (70.1) 2094-AM01-S
5.2 136 (30.6) 10.5 249 (56.0) 2094-AMP5-S
MPAS-A8xxxE-ALMO2C 5000 (200) 17.0 417 (93.7) 0.53 2094-AM01-S
7.0 189 (42.5)
18.5 456 (103) 2094-AM02-S
5.2 127 (28.5) 10.5 240 (53.9) 2094-AMP5-S
MPAS-A8xxxE-ALMS2C 5000 (200) 0.48
6.3 159 (35.7) 16.7 399 (89.7) 2094-AM01-S
5.2 218 (49.0) 10.5 381 (85.6) 2094-AMP5-S
MPAS-A9xxxK-ALMO2C 5000 (200) 17.0 630 (142) 0.77 2094-AM01-S
6.7 285 (64.1)
18.3 680 (153) 2094-AM02-S
5.2 206 (46.3) 10.5 372 (83.6) 2094-AMP5-S
MPAS-A9xxxK-ALMS2C 5000 (200) 0.69
6.1 245 (55.1) 16.5 601 (135) 2094-AM01-S
1 For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
2 For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

654 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 (230V) Drives/MP-Series Integrated Linear Stage Curves


2094-AMP5-S and MPAS-A6xxx1-V05SxA 2094-AMP5-S and MPAS-A6xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9

400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2094-AM01-S and MPAS-A6xxxB-ALMO2C 2094-AM01-S and MPAS-A6xxxB-ALMS2C


Force 400 89.9 Force Force 400 89.9 Force
(N) (lb) (N) (lb)
350 78.7 350 78.7

300 67.4 300 67.4

250 56.2 250 56.2

200 45.0 200 45.0

150 33.7 150 33.7

100 22.5 100 22.5

50 11.2 50 11.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2094-AMP5-S and MPAS-A8xxx1-V05SxA 2094-AMP5-S and MPAS-A8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
200 45.0
1020 mm 780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 655


Chapter 14 Linear Motion System Combinations

Kinetix 6000 (230V) Drives/MP-Series Integrated Linear Stage Curves, Continued

2094-AM02-S and MPAS-A8xxxE-ALMO2C 2094-AM01-S and MPAS-A8xxxE-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2094-AMP5-S and MPAS-A9xxx1-V05SxA 2094-AMP5-S and MPAS-A9xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm

1020 mm
200 45.0
780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2094-AM02-S and MPAS-A9xxxK-ALMO2C 2094-AM01-S and MPAS-A9xxxK-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

656 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives with MP-Series Linear Stages
This section provides system combination information for the Kinetix 6000 and Kinetix 6200/6500 (460V)
drives when matched with MP-Series (460V) integrated direct-drive or ballscrew linear stages. Included are
power/brake and feedback cable catalog numbers, system performance specifications, and the optimum
force/velocity curves.

IMPORTANT When using Kinetix 6000 (series B) drives, configured for 250% peak performance, you can usually achieve
full actuator performance with a smaller drive. The drive/actuator performance specifications table reflects
the standard 150% peak current rating and the peak-enhanced rating for the series B drive. The force/
velocity curves include the smallest drive that provides full actuator performance.
Refer to Kinetix 6000 Drive Performance Example with Peak Enhancement Feature on page 653 for more
information about using the peak enhancement feature.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Bxxxx1-V05SxA 2090-XXNFMF-Sxx (3)
MPAS-Bxxxx2-V20SxA Absolute High-resolution Feedback
2090-XXNPMF-16Sxx (2)
MPAS-B8xxxx-ALMx2C 2090-XXNFMF-Sxx (3)
MPAS-B9xxxx-ALMx2C Incremental Feedback
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Linear Stage Performance Specifications with Kinetix 6200/Kinetix 6500 (460V) Drives
System System
Maximum System Peak System Peak Linear Stage Kinetix 6200/
Continuous Continuous
Linear Stage Speed Stall Current Stall Force Rated Output Kinetix 6500
Stall Current Stall Force
mm/s (in./s) Amps 0-pk N (lb) kW 460V Drives
Amps 0-pk N (lb)
MPAS-Bxxxx1-V05SxA 200 (7.9) (1) 1.75 521 (117) 3.50 1212 (272) 0.138 2094-BMP5-M

MPAS-Bxxxx2-V20SxA 1124 (44.3) (2) 3.30 462 (104) 6.60 968 (218) 0.52 2094-BMP5-M
MPAS-B8xxxF-ALMO2C 5000 (200) 3.50 189 (42.5) 9.30 456 (103) 0.527 2094-BMP5-M
MPAS-B8xxxF-ALMS2C 5000 (200) 3.15 159 (35.7) 8.37 399 (89.7) 0.475 2094-BMP5-M
MPAS-B9xxxL-ALMO2C 5000 (200) 3.40 285 (64.1) 9.10 680 (153) 0.768 2094-BMP5-M
MPAS-B9xxxL-ALMS2C 5000 (200) 3.03 245 (55.1) 8.19 601 (135) 0.69 2094-BMP5-M
(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 657


Chapter 14 Linear Motion System Combinations

Linear Stage Performance Specifications with Kinetix 6000 (460V) Drives


System System
Maximum System Peak System Peak Linear Stage Kinetix 6000
Continuous Continuous
Linear Stage Speed Stall Current Stall Force Rated Output 460V Drives
Stall Current Stall Force
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
MPAS-Bxxxx1-V05SxA 200 (7.9) (1) 1.75 521 (117) 3.50 1212 (272) 0.138 2094-BMP5-S @ 150%
5.90 865 (194) 2094-BMP5-S @ 150%
MPAS-Bxxxx2-V20SxA (2) 3.30 462 (104) 0.52 2094-BMP5-S @ 250%
1124 (44.3)
6.60 968 (218)
2094-BM01-S @ 150%
5.90 281 (63.2) 2094-BMP5-S @ 150%
MPAS-B8xxxF-ALMO2C 5000 (200) 3.50 189 (42.5) 0.527 2094-BMP5-S @ 250%
9.30 456 (103)
2094-BM01-S @ 150%
5.90 272 (61.1) 2094-BMP5-S @ 150%
MPAS-B8xxxF-ALMS2C 5000 (200) 3.15 159 (35.7) 0.475 2094-BMP5-S @ 250%
8.37 399 (89.7)
2094-BM01-S @ 150%
5.90 433 (97.3) 2094-BMP5-S @ 150%
MPAS-B9xxxL-ALMO2C 5000 (200) 3.40 285 (64.1) 0.768 2094-BMP5-S @ 250%
9.10 680 (153)
2094-BM01-S @ 150%
5.90 424 (95.3) 2094-BMP5-S @ 150%
MPAS-B9xxxL-ALMS2C 5000 (200) 3.03 245 (55.1) 0.69 2094-BMP5-S @ 250%
8.19 601 (135)
2094-BM01-S @ 150%
(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Linear Stage Curves
2094-BMP5-S @ 150% or 2094-BMP5-M 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,
and MPAS-B6xxx1-V05SxA or 2094-BMP5-M and MPAS-B6xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
Intermittent curve represents
600 460V and 400V inputs 134.9
800 179.8
Intermittent curve represents
460V and 400V inputs
600 134.9 400 89.9

400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation with 400V AC (rms) input voltage
= System operation for specified stroke length

658 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Linear Stage Curves, Continued
2094-BMP5-S @ 150% or 2094-BMP5-M 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%
and MPAS-B8xxx1-V05SxA or 2094-BMP5-M and MPAS-B8xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve
800 600 134.9
represents 460V and 179.8
400V inputs

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
1020 mm 200 45.0
200 45.0 780 mm
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,


or 2094-BMP5-M and MPAS-B8xxxF-ALMO2C or 2094-BMP5-M and MPAS-B8xxxF-ALMS2C
Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2094-BMP5-S @ 150% or 2094-BMP5-M 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,


and MPAS-B9xxx1-V05SxA or 2094-BMP5-M and MPAS-B9xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve 600 134.9
800 represents 460V and 179.8
400V inputs

600 134.9 400 89.9


1020 mm
400 89.9 900 mm

1020 mm 200 45.0


780 mm
200 45.0
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation with 400V AC (rms) input voltage
= System operation for specified stroke length

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Chapter 14 Linear Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/MP-Series Linear Stage Curves, Continued

2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BMP5-S @ 250%, 2094-BM01 @ 150%,


or 2094-BMP5-M and MPAS-B9xxxL-ALMO2C or 2094-BMP5-M and MPAS-B9xxxL-ALMS2C
Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation with 400V AC (rms) input voltage
= System operation for specified stroke length

660 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 Drives with MP-Series Electric Cylinders
This section provides system combination information for the Kinetix 6000 and Kinetix 6200/6500 drives
when matched with MP-Series electric cylinders. Included are power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAR-A/B1xxxB
MPAR-A/B1xxxE 2090-XXNFMF-Sxx (3)
MPAR-A/B2xxxC 2090-XXNPMF-16Sxx (2)
Absolute High-resolution Feedback
MPAR-A/B2xxxF
MPAR-A/B3xxxE 2090-XXNFMF-Sxx (5)
MPAR-A/B3xxxH 2090-XXNPMF-16Sxx (4)
Absolute High-resolution Feedback
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 6000 and Kinetix 6200/6500 Drives
Performance Specifications with Kinetix 6200/6500 (460V) Drives
System System
Maximum System Peak System Peak Kinetix 6200/
Electric Continuous Continuous Rated Output
Speed Stall Current Stall Force Kinetix 6500
Cylinder Stall Current Stall Force kW
mm/s (in./s) Amps 0-pk N (lb) 460V Drives
Amps 0-pk N (lb)
MPAR-B1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036 2094-BMP5-M
MPAR-B1xxxE 500 1.49 280 (62.9) 1.71 350 (78.7) 0.140 2094-BMP5-M
MPAR-B2xxxC 250 1.67 420 (94.4) 1.90 525 (118) 0.105 2094-BMP5-M
MPAR-B2xxxF 640 3.29 640 (144) 3.93 800 (180) 0.410 2094-BMP5-M
MPAR-B3xxxE 500 5.16 2000 (450) 6.17 2500 (562) 1.00 2094-BMP5-M
MPAR-B3xxxH 1000 6.13 1300 (292) 6.79 1625 (365) 1.30 2094-BMP5-M

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

Performance Specifications with Kinetix 6000 (230V) Drives


System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Kinetix 6000
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-A1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036 2094-AMP5-S
MPAR-A1xxxE 500 2.16 280 (62.9) 2.48 350 (78.7) 0.140 2094-AMP5-S
MPAR-A2xxxC 250 2.42 420 (94.4) 2.72 525 (118) 0.105 2094-AMP5-S
MPAR-A2xxxF 640 4.54 640 (144) 5.41 800 (180) 0.410 2094-AM01-S
MPAR-A3xxxE 500 10.33 2000 (450) 12.34 2500 (562) 1.00 2094-AM02-S
MPAR-A3xxxH 1000 12.20 1300 (292) 16.40 1625 (365) 1.30 2094-AM02-S

Performance Specifications with Kinetix 6000 (460V) Drives


System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Kinetix 6000
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW 460V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-B1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036 2094-BMP5-S @ 150%
MPAR-B1xxxE 500 1.49 280 (62.9) 1.71 350 (78.7) 0.140 2094-BMP5-S @ 150%
MPAR-B2xxxC 250 1.67 420 (94.4) 1.90 525 (118) 0.105 2094-BMP5-S @ 150%
MPAR-B2xxxF 640 3.29 640 (144) 3.93 800 (180) 0.410 2094-BMP5-S @ 150%
2094-BMP5-S @ 250%
MPAR-B3xxxE 500 5.16 2000 (450) 6.17 2500 (562) 1.00
2094-BM01-S @ 150%
2094-BMP5-S @ 250%
MPAR-B3xxxH 1000 6.13 1300 (292) 6.79 1625 (365) 1.30
2094-BM01-S @ 150%

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

662 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 Drives/MP-Series Electric Cylinder Curves


2094-AMP5-S and MPAR-A1xxxB-VxA 2094-AMP5-S and MPAR-A1xxxE-VxA
2094-BMP5-S or 2094-BMP5-M 2094-BMP5-S or 2094-BMP5-M
and MPAR-B1xxxB-VxA and MPAR-B1xxxE-VxA
Force 500 112 500 112
Force Force Force
(N) (lb) (N) (lb)
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2094-AMP5-S and MPAR-A2xxxC-VxA 2094-AM01-S and MPAR-A2xxxF-VxA


2094-BMP5-S or 2094-BMP5-M 2094-BMP5-S or 2094-BMP5-M
and MPAR-B2xxxC-VxA and MPAR-B2xxxF-VxA
700 157 Force 1000 225
Force Force Force
(N) (lb) (N) (lb)
600 135
800 180
500 112
600 135
400 89.9

300 67.4 400 89.9

200 45.0
200 45.0
100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2094-AM02-S and MPAR-A3xxxE-MxA 2094-AM02-S and MPAR-A3xxxH-MxA


2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,
or 2094-BMP5-M and MPAR-B3xxxE-MxA or 2094-BMP5-M and MPAR-B3xxxH-MxA
Force 3000 674 Force 2000 450
Force Force
(N) (lb) (N) (lb)
2400 540 1600 360

1800 405 1200 270

1200 270 800 180

600 135 400 89.9

0 0 0 0
0 100 200 300 400 500 600 0 200 400 600 800 1000 1200
Velocity (mm/s) = Intermittent operating region Velocity (mm/s)
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 663


Chapter 14 Linear Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 Drives/MP-Series Heavy Duty Electric Cylinders
This section provides system combination information for the Kinetix 6000 and the Kinetix 6200/6500
drives when matched with MP-Series heavy-duty electric cylinders. Included are power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum force/velocity
curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAI-A/B3xxxC
MPAI-A/B3xxxE
MPAI-A/B3xxxR
MPAI-A/B3xxxS 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAI-A/B4xxxC Absolute High-resolution Feedback
MPAI-A/B4xxxE
MPAI-A/B4xxxR
MPAI-A/B4xxxS
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 6200/6500 (460V)Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak Kinetix 6200/
Electric Continuous Rated Output
Speed N (lb) Stall Current Stall Force Kinetix 6500
Cylinder Stall Current kW
mm/s (in./s) Amps 0-pk N (lb) 460V Drives
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxC 279 (11) 4003 (900) 3176 (714) 4.30 4448 (1000)
2.81 0.39 2094-BMP5-M
MPAI-B3xxxE 559 (22) 2002 (450) 1588 (357) 7.07 4003 (900)
MPAI-B4xxxC 279 (11) 7784 (1750) 6179 (1389) 8.68 8896 (2000)
5.61 0.43 2094-BM01-M
MPAI-B4xxxE 559 (22) 3892 (875) 3092 (695) 14.14 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak Kinetix 6200/
Electric Continuous Rated Output
Speed N (lb) Stall Current Stall Force Kinetix 6500
Cylinder Stall Current kW
mm/s (in./s) Amps 0-pk N (lb) 460V Drives
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
2.81 7.07 0.39 2094-BMP5-M
MPAI-B3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-B4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
5.61 14.14 0.43 2094-BM01-M
MPAI-B4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

664 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Electric Cylinder Performance Specifications with Kinetix 6000 (230V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 6000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxC 279 (11) 4003 (900) 3176 (714) 8.40 4448 (1000)
5.61 0.39 2094-AM01-S
MPAI-A3xxxE 559 (22) 2002 (450) 1588 (357) 14.14 4003 (900)
MPAI-A4xxxC 279 (11) 7784 (1750) 6179 (1389) 17.07 8896 (2000)
10.89 0.43 2094-AM02-S
MPAI-A4xxxE 559 (22) 3892 (875) 3092 (695) 27.44 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 6000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
5.61 14.14 0.39 2094-AM01-S
MPAI-A3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-A4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
10.89 27.44 0.43 2094-AM02-S
MPAI-A4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

Electric Cylinder Performance Specifications with Kinetix 6000 (460V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak Rated
Electric Continuous Kinetix 6000
Speed N (lb) Stall Current Stall Force Output
Cylinder Stall Current 460V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxC 279 (11) 4003 (900) 3176 (714) 4.30 4448 (1000) 2094-BMP5-S @ 150%
2.81 0.39 2094-BMP5-S @ 250%
MPAI-B3xxxE 559 (22) 2002 (450) 1588 (357) 7.07 4003 (900) 2094-BM01-S @ 150%
MPAI-B4xxxC 279 (11) 7784 (1750) 6179 (1389) 8.68 8896 (2000) 2094-BM01-S @ 150%
5.61 0.43 2094-BM01-S @ 250%
MPAI-B4xxxE 559 (22) 3892 (875) 3092 (695) 14.14 7784 (1750) 2094-BM02-S @ 150%

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Chapter 14 Linear Motion System Combinations

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 6000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 460V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700) 2094-BMP5-S @ 250%
2.81 7.07 0.39
MPAI-B3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850) 2094-BM01-S @ 150%

MPAI-B4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300) 2094-BM01-S @ 250%
5.61 14.14 0.43
MPAI-B4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650) 2094-BM02-S @ 150%

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

Kinetix 6000 and Kinetix 6200/6500 Drives/MP-Series (ball screw) Electric Cylinder Curves

2094-AM01-S and MPAI-A3xxxC 2094-AM01-S and MPAI-A3xxxE


2094-BMP5-S @ 150% or 2094-BMP5-M 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,
and MPAI-B3xxxC or 2094-BMP5-M and MPAI-B3xxxE
Force 5000 1124 Force Force 5000 1124 Force
(N) (lb) (N) (lb)
4000 899 4000 899

3000 674 3000 674

2000 450 2000 450

1000 225 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2094-AM02-S and MPAI-A4xxxC 2094-AM02-S and MPAI-A4xxxE


2094-BM01-S @ 150% or 2094-BM01-M 2094-BM01-S @ 150% or 2094-BM01-M
and MPAI-B4xxxC and MPAI-B4xxxE
Force 10,000 2248 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
7000 1573
8000 1798
6000 1349

5000 1124
6000 1349
4000 899
4000 899 3000 674

2000 450
2000 450
1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

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Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 Drives/MP-Series (roller screw) Electric Cylinder Curves

2094-AM01-S and MPAI-A3xxxR 2094-AM01-S and MPAI-A3xxxS


2094-BMP5-S @ 250%, 2094-BM01-S @ 150%, 2094-BMP5-S @ 250%, 2094-BM01-S @ 150%,
or 2094-BMP5-M and MPAI-B3xxxR or 2094-BMP5-M and MPAI-B3xxxS
Force 8000 1798 Force Force 4000 899 Force
(N) (lb) (N) (lb)
7000 1573 3500 787

6000 1349 3000 674

5000 1124 2500 562

4000 899 2000 450

3000 674 1500 337

2000 450 1000 225

1000 225 500 122

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2094-AM02-S and MPAI-A4xxxR 2094-AM02-S and MPAI-A4xxxS


2094-BM01-S @ 250%, 2094-BM02-S @ 150%, 2094-BM01-S @ 250%, 2094-BM02-S @ 150%,
or 2094-BM01-M and MPAI-B4xxxR or 2094-BM01-M and MPAI-B4xxxS
Force 16,000 3597 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
14,000 3147 7000 1573

12,000 2698 6000 1349

10,000 2248 5000 1124

8000 1798 4000 899

6000 1349 3000 674

4000 899 2000 450

2000 450 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

Publication GMC-SG001O-EN-P — March 2010 667


Chapter 14 Linear Motion System Combinations

Kinetix 6000 (230V) Drives with LDC-Series Linear Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with LDC-Series iron-core linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motor Motor Power Cable Motor Feedback Cable (1)
LDC-C030100-DHT, LDC-C030200-DHT, LDC-C030200-EHT
LDC-C050100-DHT, LDC-C050200-DHT, LDC-C050200-EHT,
LDC-C050300-DHT, LDC-C050300-EHT
LDC-C075200-DHT, LDC-C075200-EHT,
2090-XXNFMF-Sxx (3)
LDC-C075300-DHT, LDC-C075300-EHT, 2090-XXNPMF-16Sxx (2)
LDC-C075400-DHT, LDC-C075400-EHT Sin/Cos or TTL Encoder Feedback

LDC-C100300-DHT, LDC-C100300-EHT,
LDC-C100400-DHT, LDC-C100400-EHT, LDC-C100600-DHT
LDC-C150400-DHT, LDC-C150600-DHT
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDC-Series Performance Specifications with Kinetix 6000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Stall Continuous Kinetix 6000
Linear Motor Speed Stall Current Stall Force Rated Output
Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2094-AM01-S
(17…25)
LDC-C030200-DHT 10.0 (32.8) 8.1…12.2 148…222 24.3 2094-AM02-S
375 (84) 0.74…1.11
LDC-C030200-EHT 4.1…6.1 (33…50) 12.1 2094-AM01-S
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2094-AM01-S
(27…40)
LDC-C050200-DHT 7.9…11.8 240…359 23.3 2094-AM02-S
10.0 (32.8) 600 (135) 1.20…1.79
LDC-C050200-EHT 3.9…5.9 (54…81) 11.6 2094-AMP5-S
LDC-C050300-DHT 11.8…17.7 363…544 35.9 2094-AM03-S
941 (212) 1.81…2.72
LDC-C050300-EHT 3.9…5.9 (82…122) 12.0 2094-AMP5-S
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

668 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

LDC-Series Performance Specifications with Kinetix 6000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 6000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDC-C075200-DHT 7.7…11.5 348…523 22.9 2094-AM02-S
882 (198) 1.74…2.61
LDC-C075200-EHT 3.8…5.7 (78…117) 11.5 2094-AMP5-S
LDC-C075300-DHT 11.5…17.2 523…784 35.6 2094-AM03-S
10.0 (32.8) (117…176) 1368 (308) 2.61…3.92
LDC-C075300-EHT 3.8…5.7 11.9 2094-AM01-S
LDC-C075400-DHT 15.3…23.0 697…1045 47.4 2094-AM03-S
1824 (410) 3.48…5.22
LDC-C075400-EHT 7.7…11.5 (157…235) 23.7 2094-AM02-S
LDC-C100300-DHT 11.1…16.7 674…1012 34.3 2094-AM03-S
1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2094-AM01-S
LDC-C100400-DHT 10.0 (32.8) 14.8…22.2 899…1349 45.7 2094-AM03-S
2356 (530) 4.49…6.74
LDC-C100400-EHT 7.4…11.1 (202…303) 22.8 2094-AM02-S
1349…2023
LDC-C100600-DHT 22.2…33.3 68.5 3534 (794) 6.74…10.11 2094-AM05-S
(303…455)
1281…1922
LDC-C150400-DHT 14.1…21.1 45.2 3498 (786) 6.40…9.61 2094-AM03-S
(288…432)
10.0 (32.8)
1922…2882
LDC-C150600-DHT 21.1…31.7 67.8 5246 (1179) 9.61…14.41 2094-AM05-S
(432…648)
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 (230V) Drives/LDC-Series Linear Motor Curves


2094-AM02-S and LDC-C030200-DHT
2094-AM01-S and LDC-C030100-DHT 2094-AM01-S and LDC-C030200-EHT
Force 200 45.0 Force 400 89.9
Force Force
(N) (lb) (N) (lb)
160 36.0 320 71.9

120 27.0 240 53.9


Water Cooling Water Cooling
Air Cooling Air Cooling
80 18.0 160 36.0
No Cooling No Cooling

40 9.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 669


Chapter 14 Linear Motion System Combinations

Kinetix 6000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2094-AM02-S and LDC-C050200-DHT
2094-AM01-S and LDC-C050100-DHT 2094-AMP5-S and LDC-C050200-EHT
Force 400 89.9 Force 800 180
Force Force
(N) (lb) (N) (lb)
320 71.9 640 144

240 53.9 480 108

160 Water Cooling 36.0 320 Water Cooling 72.0


Air Cooling Air Cooling
No Cooling No Cooling
80 18.0 160 36.0

0 0 0 0
0 2 4 6 8 0 2 4 6 8
Velocity (m/s) Velocity (m/s)

2094-AM03-S and LDC-C050300-DHT 2094-AM02-S and LDC-C075200-DHT


2094-AMP5-S and LDC-C050300-EHT 2094-AMP5-S and LDC-C075200-EHT
Force 1000 225 Force 1000 225 Force
Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling
400 Air Cooling 89.9 400 Air Cooling 90.0
No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-AM03-S and LDC-C075300-DHT 2094-AM03-S and LDC-C075400-DHT


2094-AM01-S and LDC-C075300-EHT 2094-AM02-S and LDC-C075400-EHT
Force 1400 315 Force Force 2000 450 Force
(N) (lb) (N) (lb)
1200 270
1600 360
1000 225
1200 270
800 180
Water Cooling
Water Cooling
600 Air Cooling 135 800 Air Cooling 180
No Cooling No Cooling
400 90.0
400 90.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

670 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2094-AM03-S and LDC-C100300-DHT 2094-AM03-S and LDC-C100400-DHT
2094-AM01-S and LDC-C100300-EHT 2094-AM02-S and LDC-C100400-EHT
2000
Force 450
Force Force 2500 562 Force
(N) 1750 393 (lb) (N) (lb)
2000 450
1500 337

1250 281 1500 337


1000 225 Water Cooling
Water Cooling
750 1000 Air Cooling 225
Air Cooling 169
No Cooling
No Cooling
500 112
500 112
250 56.0

0 0 0 0
0 1 2 3 4 0 1 2 3 4
Velocity (m/s) Velocity (m/s)

2094-AM05-S and LDC-C100600-DHT 2094-AM03-S and LDC-C150400-DHT


4000 899 4000 899
Force Force Force Force
(N) 3500 (lb) (N) 3500 787 (lb)
787

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 1 2 3 4 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2094-AM05-S and LDC-C150600-DHT


Force 6000 1349 Force
(N) (lb)
5000 1124

4000 899

3000 674
Water Cooling
Air Cooling
2000 450
No Cooling

1000 225

0 0
0 0.5 1 1.5 2 2.5 3
Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives with LDC-Series Linear Motors
This section provides system combination information for the Kinetix 6000 and Kinetix 6200/6500 (460V)
drives when matched with LDC-Series iron-core linear motors. Included are power and feedback cable
catalog numbers, system performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motor Motor Power Cable Motor Feedback Cable (1)
LDC-C030100-DHT, LDC-C030200-DHT, LDC-C030200-EHT
LDC-C050100-DHT, LDC-C050200-DHT, LDC-C050200-EHT,
LDC-C050300-DHT, LDC-C050300-EHT
LDC-C075200-DHT, LDC-C075200-EHT,
2090-XXNFMF-Sxx (3)
LDC-C075300-DHT, LDC-C075300-EHT, 2090-XXNPMF-16Sxx (2)
LDC-C075400-DHT, LDC-C075400-EHT Sin/Cos or TTL Encoder Feedback

LDC-C100300-DHT, LDC-C100300-EHT,
LDC-C100400-DHT, LDC-C100400-EHT, LDC-C100600-DHT
LDC-C150400-DHT, LDC-C150600-DHT
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDC-Series Performance Specifications with Kinetix 6200/6500 (460V) Drives


System System
Maximum System Peak System Peak Linear Motor Kinetix 6200/
Continuous Stall Continuous
Linear Motor Speed Stall Current Stall Force Rated Output Kinetix 6500
Current (1) Stall Force (1)
m/s (ft/s) Amps 0-pk N (lb) kW 460V Drives
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2094-BM01-M
(17…25)
10.0 (32.8)
LDC-C030200-DHT 8.1…12.2 148…222 24.3 2094-BM02-M
375 (84) 0.74…1.11
LDC-C030200-EHT 4.1…6.1 (33…50) 12.1 2094-BM01-M
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2094-BM01-M
(27…40)
LDC-C050200-DHT 7.9…11.8 240…359 23.3 2094-BM02-M
10.0 (32.8) 600 (135) 1.20…1.79
LDC-C050200-EHT 3.9…5.9 (54…81) 11.6 2094-BM01-M
LDC-C050300-DHT 11.8…17.7 363…544 35.9 2094-BM02-M
941 (212) 1.81…2.72
LDC-C050300-EHT 3.9…5.9 (82…122) 12.0 2094-BM01-M
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

672 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

LDC-Series Performance Specifications with Kinetix 6200/6500 (460V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor Kinetix 6200/
Continuous Stall Continuous
Linear Motor Speed Stall Current Stall Force Rated Output Kinetix 6500
Current (1) Stall Force (1)
m/s (ft/s) Amps 0-pk N (lb) kW 460V Drives
Amps 0-pk N (lb)
LDC-C075200-DHT 7.7…11.5 348…523 22.9 2094-BM02-M
882 (198) 1.74…2.61
LDC-C075200-EHT 3.8…5.7 (78…117) 11.5 2094-BM01-M
LDC-C075300-DHT 11.5…17.2 523…784 35.6 2094-BM02-M
10.0 (32.8) 1368 (308) 2.61…3.92
LDC-C075300-EHT 3.8…5.7 (117…176) 11.9 2094-BM01-M
697…1045
LDC-C075400-EHT 7.7…11.5 23.7 1824 (410) 3.48…5.22 2094-BM02-M
(157…235)
LDC-C100300-DHT 11.1…16.7 674…1012 34.3 2094-BM02-M
1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2094-BM01-M
10.0 (32.8) 899…1349
LDC-C100400-EHT 7.4…11.1 22.8 2356 (530) 4.49…6.74 2094-BM02-M
(202…303)
1349…2023
LDC-C100600-EHT 11.1…16.7 34.3 3534 (794) 6.74…10.11 2094-BM02-M
(303…455)
1281…1922
LDC-C150400-EHT 7.0…10.6 22.6 3498 (786) 6.40…9.61 2094-BM02-M
(288…432)
10.0 (32.8)
1922…2882
LDC-C150600-EHT 10.6…15.8 33.9 5246 (1179) 9.61…14.41 2094-BM02-M
(432…648)
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

LDC-Series Performance Specifications with Kinetix 6000 (460V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 6000
Linear Motor Speed
Stall Force (1) Stall
Stall Current (1) Current Stall Force Rated Output
m/s (ft/s) 460V Drives
Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2094-BM01-S @ 150%
(17…25)
10.0 (32.8) 2094-BM03-S @ 150%
LDC-C030200-DHT 8.1…12.2 148…222 24.3
375 (84) 0.74…1.11 2094-BM02-S @ 250%
(33…50)
LDC-C030200-EHT 4.1…6.1 12.1 2094-BM01-S @ 150%
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2094-BM01-S @ 150%
(27…40)
2094-BM03-S @ 150%
LDC-C050200-DHT 7.9…11.8 240…359 23.3
600 (135) 1.20…1.79 2094-BM02-S @ 250%
10.0 (32.8) (54…81)
LDC-C050200-EHT 3.9…5.9 11.6 2094-BM01-S @ 150%
2094-BM03-S @ 150%
LDC-C050300-DHT 11.8…17.7 363…544 35.9
941 (212) 1.81…2.72 2094-BM02-S @ 250%
(82…122)
LDC-C050300-EHT 3.9…5.9 12.0 2094-BM01-S @ 150%
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

LDC-Series Performance Specifications with Kinetix 6000 (460V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 6000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 460V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
2094-BM03-S @ 150%
LDC-C075200-DHT 7.7…11.5 348…523 22.9
882 (198) 1.74…2.61 2094-BM02-S @ 250%
(78…117)
LDC-C075200-EHT 3.8…5.7 11.5 2094-BM01-S @ 150%
2094-BM03-S @ 150%
LDC-C075300-DHT 10.0 (32.8) 11.5…17.2 523…784 35.6
1368 (308) 2.61…3.92 2094-BM02-S @ 250%
(117…176)
LDC-C075300-EHT 3.8…5.7 11.9 2094-BM01-S @ 150%
LDC-C075400-DHT 15.3…23.0 697…1045 47.4 2094-BM05-S @ 150%
1824 (410) 3.48…5.22
LDC-C075400-EHT 7.7…11.5 (157…235) 23.7 2094-BM03-S @ 150%
LDC-C100300-DHT 11.1…16.7 34.3 2094-BM02-S @ 250%
674…1012 1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2094-BM01-S @ 150%
LDC-C100400-DHT 14.8…22.2 45.7 2094-BM05-S @ 150%
899…1349 2356 (530) 4.49…6.74 2094-BM03-S @ 150%
LDC-C100400-EHT 10.0 (32.8) 7.4…11.1 (202…303) 22.8 2094-BM02-S @ 250%
LDC-C100600-DHT 22.2…33.3 68.5 2094-BM05-S @ 150%
1349…2023 3534 (794) 6.74…10.11 2094-BM03-S @ 150%
LDC-C100600-EHT 11.1…16.7 (303…455) 34.3 2094-BM02-S @ 250%
LDC-C150400-DHT 14.1…21.1 45.2 2094-BM03-S @ 150%
1281…1922 3498 (786) 6.40…9.61 2094-BM03-S @ 150%
LDC-C150400-EHT 7.0…10.6 (288…432) 22.6 2094-BM02-S @ 250%
10.0 (32.8)
LDC-C150600-DHT 21.1…31.7 67.8 2094-BM05-S @ 150%
1922…2882 5246 (1179) 9.61…14.41 2094-BM03-S @ 150%
LDC-C150600-EHT 10.6…15.8 (432…648) 33.9 2094-BM02-S @ 250%
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

674 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/LDC-Series Linear Motor Curves

2094-BM01-S @ 150% or 2094-BM01-M 2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


and LDC-C030100-DHT or 2094-BM02-M and LDC-C030200-DHT
Force 200 45.0 Force 400 89.9
Force Force
(N) (lb) (N) (lb)
160 Intermittent curve represents 36.0 320 Intermittent curve represents 71.9
460V and 400V inputs 460V and 400V inputs

120 27.0 240 53.9


Water Cooling Water Cooling
Air Cooling Air Cooling
80 18.0 160 36.0
No Cooling No Cooling

40 9.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2094-BM01-S @ 150% or 2094-BM01-M 2094-BM01-S @ 150% or 2094-BM01-M


and LDC-C030200-EHT and LDC-C050100-DHT
400 89.9 Force 400 89.9
Force Force Force
(N) (lb) (N) (lb)
320 71.9 320 71.9

240 53.9 240 53.9


Water Cooling
Air Cooling Water Cooling
160 36.0 160 36.0
No Cooling Air Cooling
No Cooling
80 18.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM01-S @ 150% or 2094-BM01-M


or 2094-BM02-M and LDC-C050200-DHT and LDC-C050200-EHT
800 180 Force 800 180
Force Force Force
(N) (lb) (N) (lb)
640 144 640 144

480 108 480 108

Water Cooling 320 Water Cooling 72.0


320 72.0
Air Cooling Air Cooling
No Cooling No Cooling
160 36.0 160 36.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/LDC-Series Linear Motor Curves, Continued
2094-BM02-S @ 250%, 2094-BM03-S @ 150% 2094-BM01-S @ 150% or 2094-BM01-M
or 2094-BM02-M and LDC-C050300-DHT and LDC-C050300-EHT
Force 1000 225 225
Force Force 1000 Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling

400 Air Cooling 89.9 400 Air Cooling 89.9


No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM01-S @ 150% or 2094-BM01-M


or 2094-BM02-M and LDC-C075200-DHT and LDC-C075200-EHT
Force 1000 225 Force Force 1000 225 Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling
400 Air Cooling 90.0 400 Air Cooling 90.0
No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM01-S @ 150% or 2094-BM01-M


or 2094-BM02-M and LDC-C075300-DHT and LDC-C075300-EHT
Force 1400 315 Force Force 1400 315 Force
(N) (lb) (N) (lb)
1200 270 1200 270

1000 225 1000 225

800 180 800 180


Water Cooling Water Cooling

600 Air Cooling 135 600 Air Cooling 135


No Cooling No Cooling
400 90.0 400 90.0

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

676 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/LDC-Series Linear Motor Curves, Continued
2094-BM02-S @ 250%, 2094-BM03-S @ 150%,
2094-BM05-S and LDC-C075400-DHT or 2094-BM02-M and LDC-C075400-EHT
Force 2000 450 Force Force 2000 450 Force
(N) (lb) (N) (lb)
1600 360 1600 360

1200 270 1200 270


Water Cooling Water Cooling
800 Air Cooling 180 800 Air Cooling 180
No Cooling No Cooling

400 90.0 400 90.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%, 2094-BM01-S @ 150% or 2094-BM01-M


or 2094-BM02-M and LDC-C100300-DHT and LDC-C100300-EHT
2000 450 2000 450
Force Force Force Force
(N) 1750 393 (lb) (N) 1750 393 (lb)

1500 337 1500 337

1250 281 1250 281

1000 225 1000 225


Water Cooling Water Cooling
750 Air Cooling 169 750 Air Cooling 169
No Cooling No Cooling
500 112 500 112

250 56.0 250 56.0

0 0 0 0
0 2 4 6 8 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


2094-BM05-S and LDC-C100400-DHT or 2094-BM02-M and LDC-C100400-EHT
Force 2500 562 Force Force 2500 562 Force
(N) (lb) (N) (lb)
2000 450 2000 450

1500 337 1500 337


Water Cooling Water Cooling
1000 Air Cooling 225 1000 Air Cooling 225
No Cooling No Cooling

500 112 500 112

0 0 0 0
0 2 4 6 8 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 6000 and Kinetix 6200/6500 (460V) Drives/LDC-Series Linear Motor Curves, Continued
2094-BM02-S @ 250%, 2094-BM03-S @ 150%,
2094-BM05-S and LDC-C100600-DHT or 2094-BM02-M and LDC-C100600-EHT
4000 899 4000 899
Force Force Force Force
(N) 3500 787 (lb) (N) 3500 787 (lb)

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 2 4 6 8 0 1 2 3 4
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


2094-BM03-S and LDC-C150400-DHT or 2094-BM02-M and LDC-C150400-EHT
4000 899 4000 899
Force Force Force Force
(N) 3500 787 (lb) (N) 3500 787 (lb)

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2094-BM02-S @ 250%, 2094-BM03-S @ 150%,


2094-BM05-S and LDC-C150600-DHT or 2094-BM02-M and LDC-C150600-DHT
1349 6000 1349
Force 6000 Force Force Force
(N) (lb) (N) (lb)
5000 1124 5000 1124

4000 899 4000 899

3000 674 3000 674


Water Cooling Water Cooling
Air Cooling Air Cooling
2000 450 2000 450
No Cooling No Cooling

1000 225 1000 225

0 0 0 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

678 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 (230V) Drives with LDL-Series Linear Motors


This section provides system combination information for the Kinetix 6000 (230V) drives when matched
with LDL-Series ironless linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motors Motor Power Cable Motor Feedback Cable (1)
LDL-N030120-DHT, LDL-N030240-DHT, LDL-N030240-EHT
LDL-N050120-DHT, LDL-N050240-DHT, LDL-N050240-EHT,
LDL-N050360-DHT, LDL-N050360-EHT, LDL-N050480-DHT, LDL-N050480-EHT
LDL-N075480-DHT, LDL-N075480-EHT 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
LDL-T030120-DHT, LDL-T030240-DHT, LDL-T030240-EHT Sin/Cos or TTL Encoder Feedback

LDL-T050120-DHT, LDL-T050240-DHT, LDL-T050240-EHT, LDL-T050360-DHT,


LDL-T050480-DHT, LDL-T050480-EHT
LDL-T075480-EHT, LDL-T075480-EHT
(1) Use low-profile connector kit (catalog number 2090-K6CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDL-Series Performance Specifications with Kinetix 6000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 6000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N030120-DHT 3.0 63 (14) 9.9 209 (47) 0.31 2094-AMP5-S
LDL-N030240-DHT 6.0 19.9 2094-AM01-S
126 (28) 417 (94) 0.63
LDL-N030240-EHT 3.0 9.9 2094-AMP5-S
10.0 (32.8)
LDL-T030120-DHT 3.0 72 (16) 9.9 239 (54) 0.36 2094-AMP5-S
LDL-T030240-DHT 6.0 19.9 2094-AM01-S
144 (32) 479 (108) 0.72
LDL-T030240-EHT 3.0 9.9 2094-AMP5-S
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

LDL-Series Performance Specifications with Kinetix 6000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 6000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N050120-DHT 2.7 96 (22) 9.1 317 (71) 0.48 2094-AMP5-S
LDL-N050240-DHT 5.5 18.1 2094-AM01-S
191 (43) 635 (143) 0.95
LDL-N050240-EHT 2.7 9.1 2094-AMP5-S
LDL-N050360-DHT 8.2 27.2 2094-AM02-S
287 (65) 952 (214) 1.43
LDL-N050360-EHT 2.7 9.1 2094-AMP5-S
LDL-N050480-DHT 10.9 36.3 2094-AM03-S
383 (86) 1269 (285) 1.91
LDL-N050480-EHT 10.0 (32.8) 5.5 18.1 2094-AM01-S
LDL-T050120-DHT 2.7 110 (25) 9.1 364 (82) 0.55 2094-AMP5-S
LDL-T050240-DHT 5.5 18.1 2094-AM01-S
220 (49) 728 (164) 1.10
LDL-T050240-EHT 2.7 9.1 2094-AMP5-S
LDL-T050360-DHT 8.2 329 (74) 27.2 1093 (246) 1.64 2094-AM02-S
LDL-T050480-DHT 10.9 36.3 2094-AM03-S
439 (99) 1457 (327) 2.19
LDL-T050480-EHT 5.5 18.1 2094-AM01-S
LDL-N075480-DHT 9.9 32.8 2094-AM03-S
519 (117) 1723 (387) 2.59
LDL-N075480-EHT 4.9 16.4 2094-AM01-S
10.0 (32.8)
LDL-T075480-DHT 9.9 32.8 2094-AM03-S
596 (134) 1977 (444) 2.98
LDL-T075480-EHT 4.9 16.4 2094-AM01-S
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 6000 (230V) Drives/LDL-Series Linear Motor Curves


2094-AM01-S and LDL-N030240-DHT
2094-AMP5-S and LDL-N030120-DHT 2094-AMP5-S and LDL-N030240-EHT
Force 250 56.2 Force 500 112
Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

680 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 6000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2094-AM01-S and LDL-T030240-DHT
2094-AMP5-S and LDL-T030120-DHT 2094-AMP5-S and LDL-T030240-EHT
Force 250 56.2 500 112
Force Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2094-AM01-S and LDL-N050240-DHT,


2094-AMP5-S and LDL-N050120-DHT 2094-AMP5-S and LDL-N050240-EHT
Force 350 78.7 Force 700 157
Force Force
(N) (lb) (N) (lb)
300 67.4 600 135

250 56.2 500 112

200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 225

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)

2094-AM02-S and LDL-N050360-DHT 2094-AM03-S and LDL-N050480-DHT


2094-AMP5-S and LDL-N050360-EHT 2094-AM01-S and LDL-N050480-EHT

Force 1000 225


Force Force 1400 315 Force
(N) (lb) (N) (lb)
1200 270
800 180
1000 225
600 135 800 180

600 135
400 89.9
400 90.0
200 45.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 6000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2094-AM01-S and LDL-T050240-DHT
2094-AMP5-S and LDL-T050120-DHT 2094-AMP5-S and LDL-T050240-EHT
500 112 Force 750 169
Force Force Force
(N) (lb) (N) (lb)
400 89.9 600 135

300 67.4 450 101

200 45.0 300 67.4

100 22.4 150 33.7

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-AM03-S and LDL-T050480-DHT


2094-AM02-S and LDL-T050360-DHT 2094-AM01-S and LDL-T050480-EHT
Force 1400 315 Force Force 1500 337 Force
(N) (lb) (N) (lb)
1200 270
1200 270
1000 225
900 202
800 180

600 135 600 135


400 90.0
300 67.4
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2094-AM03-S and LDL-N075480-DHT 2094-AM03-S and LDL-T075480-DHT


2094-AM01-S and LDL-N075480-EHT 2094-AM01-S and LDL-T075480-EHT
Force 2000 450 Force Force
2000 450
Force
(N) (lb) (N) 1750 (lb)
393
1600 360
1500 337

1200 270 1250 281

1000 225
800 180
750 169

500 112
400 90.0
250 56.0
0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

682 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives with MP-Series Integrated Linear Stages


This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series (230V) integrated direct-drive or ballscrew linear stages. Included are power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum force/velocity
curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Axxxx1-V05SxA 2090-XXNFMF-Sxx (3)
MPAS-Axxxx2-V20SxA Absolute High-resolution Feedback
2090-XXNPMF-16Sxx (2)
MPAS-A6xxxB-ALMx2C,
MPAS-A8xxxE-ALMx2C, 2090-XXNFMF-Sxx (3)
MPAS-A9xxxK-ALMx2C Incremental Feedback

(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

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Chapter 14 Linear Motion System Combinations

Linear Stage Performance Specifications with Kinetix 2000 (230V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Kinetix 2000
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
1.41 238 (53.5) 4.20 835 (188) 2093-AMP1
MPAS-Axxxx1-V05SxA 200 (7.9) (1) 2.83 477 (100) 0.37 2093-AMP2
6.10 1212 (272)
3.09 521 (117) 2093-AMP5
2.83 288 (64.7) 8.48 902 (203) 2093-AMP2
MPAS-Axxxx2-V20SxA 1124 (44.3) (2) 4.24 432 (97.1) 0.62 2093-AMP5
9.10 968 (218)
4.54 462 (104) 2093-AM01
2.8 45.7 (10.3) 8.5 182 (40.9) 2093-AMP2
MPAS-A6xxxB-ALMO2C 5000 (200) 4.2 79.6 (17.9) 12.7 284 (63.8) 0.32 2093-AMP5
5.3 105 (23.6) 15.8 359 (80.7) 2093-AM01
2.8 37.6 (8.45) 8.5 173 (38.9) 2093-AMP2
MPAS-A6xxxB-ALMS2C 5000 (200) 4.2 71.8 (16.1) 12.7 275 (61.8) 0.29 2093-AMP5
4.7 83.0 (18.6) 14.2 312 (70.1) 2093-AM01
2.8 63.2 (14.2) 8.5 197 (44.3) 2093-AMP2
MPAS-A8xxxE-ALMO2C 5000 (200) 4.2 106 (23.8) 12.7 306 (68.8) 0.53 2093-AMP5
7.0 189 (42.5) 18.5 456 (103) 2093-AM01
2.8 54.3 (12.2) 8.5 188 (42.3) 2093-AMP2
MPAS-A8xxxE-ALMS2C 5000 (200) 4.2 96.8 (21.8) 12.7 297 (66.8) 0.48 2093-AMP5
6.3 159 (35.7) 16.7 399 (89.7) 2093-AM01
2.8 108 (24.3) 8.5 303 (68.1) 2093-AMP2
MPAS-A9xxxK-ALMO2C 5000 (200) 4.2 172 (38.7) 12.7 465 (105) 0.77 2093-AMP5
6.7 285 (64.1) 18.3 680 (153) 2093-AM01
2.8 97.0 (21.8) 8.5 294 (66.1) 2093-AMP2
MPAS-A9xxxK-ALMS2C 5000 (200) 4.2 161 (36.2) 12.7 456 (103) 0.69 2093-AMP5
6.1 245 (55.1) 16.5 601 (135) 2093-AM01
(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

684 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives/MP-Series Integrated Linear Stage Curves


2093-AMP5 and MPAS-A6xxx1-V05SxA 2093-AM01 and MPAS-A6xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
Intermittent curve represents
600 3-phase and 1-phase inputs 134.9
800 179.8
Intermittent curve represents
3-phase and 1-phase inputs
600 134.9 400 89.9

400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2093-AM01 and MPAS-A6xxxB-ALMO2C 2093-AM01 and MPAS-A6xxxB-ALMS2C


Force 400 89.9 Force Force 400 89.9 Force
(N) (lb) (N) (lb)
350 78.7 350 78.7

300 67.4 300 67.4

250 56.2 250 56.2


Intermittent curve represents
3-phase and 1-phase inputs
200 45.0 200 45.0
Intermittent curve represents
3-phase and 1-phase inputs
150 33.7 150 33.7

100 22.5 100 22.5

50 11.2 50 11.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and MPAS-A8xxx1-V05SxA 2093-AM01 and MPAS-A8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
200 45.0
1020 mm 780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 (230V) Drives/MP-Series Integrated Linear Stage Curves, Continued


2093-AM01 and MPAS-A8xxxE-ALMO2C 2093-AM01 and MPAS-A8xxxE-ALMS2C
Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and MPAS-A9xxx1-V05SxA 2093-AM01 and MPAS-A9xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm

1020 mm
200 45.0
780 mm
200 45.0
900 mm
< 660 mm
< 780 mm 0 0
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2093-AM01 and MPAS-A9xxxK-ALMO2C 2093-AM01 and MPAS-A9xxxK-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation (single-phase input)
= System operation for specified stroke length

686 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives with MP-Series Electric Cylinders


This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series (230V) electric cylinders. Included are power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAR-A1xxxB
MPAR-A1xxxE 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAR-A2xxxC Absolute High-resolution Feedback
MPAR-A2xxxF
MPAR-A3xxxE 2090-XXNFMF-Sxx (5)
MPAR-A3xxxH 2090-XXNPMF-16Sxx (4)
Absolute High-resolution Feedback
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 2000 Drives


System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Kinetix 2000
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-A1xxxB 150 1.15 240 (53.9) 1.34 300 (67.4) 0.036 2093-AMP2
MPAR-A1xxxE 500 2.15 280 (62.9) 2.48 350 (78.7) 0.140
2093-AMP5
MPAR-A2xxxC 250 2.41 420 (94.4) 2.71 525 (118) 0.105
MPAR-A2xxxF 640 4.54 640 (144) 5.41 800 (180) 0.409 2093-AM01
MPAR-A3xxxE 500 10.33 2000 (450) 12.34 2500 (562) 1.000
2093-AM02
MPAR-A3xxxH 1000 12.2 1300 (292) 16.4 1625 (365) 1.300
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 Drives/MP-Series Electric Cylinder Curves

2093-AMP2 and MPAR-A1xxxB-VxA 2093-AMP5 and MPAR-A1xxxE-VxA


Force 500 112 500 112
Force Force Force
(N) (lb) (N) (lb)
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and MPAR-A2xxxC-VxA 2093-AM01 and MPAR-A2xxxF-VxA


700 157 Force 1000 225
Force Force Force
(N) (lb) (N) (lb)
600 135
800 180
500 112
600 135
400 89.9

300 67.4 400 89.9

200 45.0
200 45.0
100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2093-AM02 and MPAR-A3xxxE-MxA 2093-AM02 and MPAR-A3xxxH-MxA


Force 3000 674
Force Force 2000 450 Force
(N) (lb) (N) (lb)
2400 540 1600 360

1800 405 1200 270

1200 270 800 180

600 135 400 89.9

0 0 0 0
0 100 200 300 400 500 600 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

688 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives with MP-Series Heavy Duty Electric Cylinders
This section provides system combination information for the Kinetix 2000 drives when matched with
MP-Series (230V) heavy-duty electric cylinders. Included are power/brake and feedback cable catalog
numbers, system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
MPAI-A3xxxC
MPAI-A3xxxE
MPAI-A3xxxR
MPAI-A3xxxS 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAI-A4xxxC Absolute High-resolution Feedback
MPAI-A4xxxE
MPAI-A4xxxR
MPAI-A4xxxS
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Kinetix 2000 Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 2000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxC 279 (11) 4003 (900) 3176 (714) 8.40 4448 (1000)
5.61 0.39 2093-AM01
MPAI-A3xxxE 559 (22) 2002 (450) 1588 (357) 14.14 4003 (900)
MPAI-A4xxxC 279 (11) 7784 (1750) 6179 (1389) 17.07 8896 (2000)
10.89 0.43 2093-AM02
MPAI-A4xxxE 559 (22) 3892 (875) 3092 (695) 27.44 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Kinetix 2000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
5.61 14.14 0.39 2093-AM01
MPAI-A3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-A4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
10.89 27.44 0.43 2093-AM02
MPAI-A4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 Drives/MP-Series Heavy Duty (ball screw) Electric Cylinder Curves
2093-AM01 and MPAI-A3xxxC 2093-AM01 and MPAI-A3xxxE
Force 5000 1124 Force
Force 5000 1124 Force
(N) (lb) (N) (lb)
4000 899 4000 899

3000 674 3000 674

2000 450 2000 450

1000 225 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AM02 and MPAI-A4xxxC 2093-AM02 and MPAI-A4xxxE


Force 10,000 2248 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
7000 1573
8000 1798
6000 1349

5000 1124
6000 1349
4000 899
4000 899 3000 674

2000 450
2000 450
1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

690 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 Drives/MP-Series Heavy Duty (roller screw) Electric Cylinder Curves

2093-AM01 and MPAI-A3xxxR 2093-AM01 and MPAI-A3xxxS


Force 8000 1798 Force Force 4000 899 Force
(N) (lb) (N) (lb)
7000 1573 3500 787

6000 1349 3000 674

5000 1124 2500 562

4000 899 2000 450

3000 674 1500 337

2000 450 1000 225

1000 225 500 122

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AM02 and MPAI-A4xxxR 2093-AM02 and MPAI-A4xxxS


Force 16,000 3597 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
14,000 3147 7000 1573

12,000 2698 6000 1349

10,000 2248 5000 1124

8000 1798 4000 899

6000 1349 3000 674

4000 899 2000 450

2000 450 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 (230V) Drives with TL-Series Electric Cylinders


This section provides system combination information for the Kinetix 2000 drives when matched with
TL-Series (230V) electric cylinders. Included are power/brake and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinder Motor Power/Brake Cable Motor Feedback Cable (1)
TLAR-A1xxxB
TLAR-A1xxxE 2090-CPWM6DF-16AAxx (standard)
(without brake)
TLAR-A2xxxC 2090-CFBM6DF-CBAAxx (standard)
TLAR-A2xxxF Absolute High-resolution Feedback
2090-CPBM6DF-16AAxx (standard)
TLAR-A3xxxE (with brake)
TLAR-A3xxxH
(1) The TLY-Axxxx-B motors with 17-bit high-resolution encoder feedback (mounted to the electric cylinder) require the 2090-CFBM6DF-CBAAxx flying-lead feedback cable and
2090-K2CK-D15M connector kit with 2090-DA-BAT2 battery. Refer to Breakout Components and Connector Kits beginning on page 418 for more information.

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder (non-brake) Performance Specifications with Kinetix 2000 Drives


System System
Maximum System Peak System Peak
Continuous Continuous Rated Output Kinetix 2000
Electric Cylinder Speed Stall Current Stall Force
Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
TLAR-A1xxxB 150 1.36 240 (53.9) 1.79 300 (67.4) 0.036 2093-AMP2
TLAR-A1xxxE 500 2.59 280 (62.9) 3.03 350 (78.7) 0.140
2093-AMP5
TLAR-A2xxxC 250 3.03 420 (94.4) 3.41 525 (118) 0.105
TLAR-A2xxxF 640 5.50 640 (144) 7.25 800 (180) 0.350 2093-AM01
TLAR-A3xxxE 500 2000 (450) 12.9 2500 (562)
10.0 0.930 2093-AM02
TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)

Electric Cylinder (brake) Performance Specifications with Kinetix 2000 Drives


System System
Maximum System Peak System Peak
Continuous Continuous Rated Output Kinetix 2000
Electric Cylinder Speed Stall Current Stall Force
Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
TLAR-A1xxxB 150 1.18 240 (53.9) 1.79 300 (67.4) 0.036 2093-AMP2
TLAR-A1xxxE 500 2.24 280 (62.9) 3.03 350 (78.7) 0.140
2093-AMP5
TLAR-A2xxxC 250 2.68 420 (94.4) 3.41 525 (118) 0.105
TLAR-A2xxxF 640 4.95 640 (144) 7.25 800 (180) 0.350 2093-AM01
TLAR-A3xxxE 500 2000 (450) 12.9 2500 (562)
10.0 0.930 2093-AM02
TLAR-A3xxxH 1000 1300 (292) 17.2 1625 (365)
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

692 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives/TL-Series Electric Cylinder Curves


2093-AMP2 and TLAR-A1xxxB-B2A 2093-AMP2 and TLAR-A1xxxB-B4A (Brake)
Force 500 112 Force 500 112
Force Force
(N) (lb) (N) (lb)
Intermittent curve represents Intermittent curve represents
400 3-phase and 1-phase inputs 89.9 400 3-phase and 1-phase inputs 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 50 100 150 200
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and TLAR-A1xxxE-B2A 2093-AMP5 and TLAR-A1xxxE-B4A (Brake)


500 112 Force 500 112
Force Force Force
(N) Intermittent curve represents (lb) (N) Intermittent curve represents (lb)
3-phase and 1-phase inputs 3-phase and 1-phase inputs
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AMP5 and TLAR-A2xxxC-B2A 2093-AMP5 and TLAR-A2xxxC-B4A (Brake)


700 157 Force 700 157
Force Force Force
(N) Intermittent curve represents (lb) (N) Intermittent curve represents (lb)
600 3-phase and 1-phase inputs 135 600 3-phase and 1-phase inputs 135

500 112 500 112

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 (230V) Drives/TL-Series Electric Cylinder Curves, Continued


2093-AM01 and TLAR-A2xxxF-B2A 2093-AM01 and TLAR-A2xxxF-B4A (Brake)
Force 1000 225 Force 1000 225
Force Force
(N) (lb) (N) (lb)
800 180 800 180
Intermittent curve represents Intermittent curve represents
3-phase and 1-phase inputs 3-phase and 1-phase inputs
600 135 600 135

400 89.9 400 89.9

200 45.0 200 45.0

0 0 0 0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2093-AM02 and TLAR-A3xxxE-B2A 2093-AM02 and TLAR-A3xxxE-B4A (Brake)


674 Force 3000 674
Force 3000 Force Force
(N) (lb) (N) (lb)
2400 540 2400 540

1800 405 1800 405

1200 Intermittent curve represents 270 1200 Intermittent curve represents 270
3-phase and 1-phase inputs 3-phase and 1-phase inputs

600 135 600 135

0 0 0 0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2093-AM02 and TLAR-A3xxxH-B2A 2093-AM02 and TLAR-A3xxxH-B4A (Brake)

Force 2000 450 Force 2000 450 Force


Force
(N) (N) (lb)
(lb)
1600 1600 360
360

1200 1200 270


270

800 800 180


180 Intermittent curve represents
Intermittent curve represents
3-phase and 1-phase inputs
3-phase and 1-phase inputs

400 400 89.9


89.9

0 0 0
0
1000 1200 0 200 400 600 800 1000 1200
0 200 400 600 800
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

694 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives with LDC-Series Linear Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
LDC-Series iron-core linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motor Motor Power Cable Motor Feedback Cable (1)
LDC-C030100-DHT, LDC-C030200-DHT, LDC-C030200-EHT
LDC-C050100-DHT, LDC-C050200-DHT, LDC-C050200-EHT,
LDC-C050300-DHT, LDC-C050300-EHT
LDC-C075200-DHT, LDC-C075200-EHT,
2090-XXNFMF-Sxx (3)
LDC-C075300-DHT, LDC-C075300-EHT, 2090-XXNPMF-16Sxx (2)
LDC-C075400-DHT, LDC-C075400-EHT Sin/Cos or TTL Encoder Feedback

LDC-C100300-DHT, LDC-C100300-EHT,
LDC-C100400-DHT, LDC-C100400-EHT, LDC-C100600-DHT
LDC-C150400-DHT, LDC-C150600-DHT
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDC-Series Performance Specifications with Kinetix 2000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 2000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2093-AMP5
(17…25)
LDC-C030200-DHT 10.0 (32.8) 8.1…12.2 148…222 24.3 2093-AM01
375 (84) 0.74…1.11
LDC-C030200-EHT 4.1…6.1 (33…50) 12.1 2093-AMP5
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2093-AMP5
(27…40)
LDC-C050200-DHT 7.9…11.8 240…359 23.3 2093-AM01
10.0 (32.8) 600 (135) 1.20…1.79
LDC-C050200-EHT 3.9…5.9 (54…81) 11.6 2093-AMP5
LDC-C050300-DHT 11.8…17.7 363…544 35.9 2093-AM02
941 (212) 1.81…2.72
LDC-C050300-EHT 3.9…5.9 (82…122) 12.0 2093-AMP5
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

LDC-Series Performance Specifications with Kinetix 2000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 2000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDC-C075200-DHT 7.7…11.5 348…523 22.9 2093-AM01
882 (198) 1.74…2.61
LDC-C075200-EHT 3.8…5.7 (78…117) 11.5 2093-AMP5
LDC-C075300-DHT 11.5…17.2 523…784 35.6 2093-AM02
10.0 (32.8) (117…176) 1368 (308) 2.61…3.92
LDC-C075300-EHT 3.8…5.7 11.9 2093-AMP5
LDC-C075400-DHT 15.3…23.0 697…1045 47.4 2093-AM02
1824 (410) 3.48…5.22
LDC-C075400-EHT 7.7…11.5 (157…235) 23.7 2093-AM01
LDC-C100300-DHT 11.1…16.7 674…1012 34.3 2093-AM02
1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2093-AMP5
LDC-C100400-DHT 10.0 (32.8) 14.8…22.2 899…1349 45.7 2093-AM02
2356 (530) 4.49…6.74
LDC-C100400-EHT 7.4…11.1 (202…303) 22.8 2093-AM01
1349…2023
LDC-C100600-DHT 22.2…33.3 68.5 3534 (794) 6.74…10.11 2093-AM02
(303…455)
1281…1922
LDC-C150400-DHT 14.1…21.1 45.2 3498 (786) 6.40…9.61 2093-AM02
(288…432)
10.0 (32.8)
1922…2882
LDC-C150600-DHT 21.1…31.7 67.8 5246 (1179) 9.61…14.41 2093-AM02
(432…648)
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 2000 (230V) Drives/LDC-Series Linear Motor Curves


2093-AM01 and LDC-C030200-DHT
2093-AMP5 and LDC-C030100-DHT 2093-AMP5 and LDC-C030200-EHT
Force 200 45.0 Force 400 89.9
Force Force
(N) (lb) (N) (lb)
160 36.0 320 71.9

120 27.0 240 53.9


Water Cooling Water Cooling
Air Cooling Air Cooling
80 18.0 160 36.0
No Cooling No Cooling

40 9.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

696 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2093-AM01 and LDC-C050200-DHT
2093-AMP5 and LDC-C050100-DHT 2093-AMP5 and LDC-C050200-EHT
Force 400 89.9 Force 800 180
Force Force
(N) (lb) (N) (lb)
320 71.9 640 144

240 53.9 480 108

160 Water Cooling 36.0 320 Water Cooling 72.0


Air Cooling Air Cooling
No Cooling No Cooling
80 18.0 160 36.0

0 0 0 0
0 2 4 6 8 0 2 4 6 8
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDC-C050300-DHT 2093-AM01 and LDC-C075200-DHT


2093-AMP5 and LDC-C050300-EHT 2093-AMP5 and LDC-C075200-EHT
Force 1000 225 Force 1000 225 Force
Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling
400 Air Cooling 89.9 400 Air Cooling 90.0
No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDC-C075300-DHT 2093-AM02 and LDC-C075400-DHT


2093-AMP5 and LDC-C075300-EHT 2093-AM01 and LDC-C075400-EHT
Force 1400 315 Force Force 2000 450 Force
(N) (lb) (N) (lb)
1200 270
1600 360
1000 225
1200 270
800 180
Water Cooling
Water Cooling
600 Air Cooling 135 800 Air Cooling 180
No Cooling No Cooling
400 90.0
400 90.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2093-AM02 and LDC-C100300-DHT 2093-AM02 and LDC-C100400-DHT
2093-AMP5 and LDC-C100300-EHT 2093-AM01 and LDC-C100400-EHT
2000
Force 450
Force Force 2500 562 Force
(N) 1750 393 (lb) (N) (lb)
2000 450
1500 337

1250 281 1500 337


1000 225 Water Cooling
Water Cooling
750 1000 Air Cooling 225
Air Cooling 169
No Cooling
No Cooling
500 112
500 112
250 56.0

0 0 0 0
0 1 2 3 4 0 1 2 3 4
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDC-C100600-DHT 2093-AM02 and LDC-C150400-DHT


4000 899 4000 899
Force Force Force Force
(N) 3500 (lb) (N) 3500 787 (lb)
787

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 1 2 3 4 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDC-C150600-DHT


Force 6000 1349 Force
(N) (lb)
5000 1124

4000 899

3000 674
Water Cooling
Air Cooling
2000 450
No Cooling

1000 225

0 0
0 0.5 1 1.5 2 2.5 3
Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

698 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives with LDL-Series Linear Motors


This section provides system combination information for the Kinetix 2000 drives when matched with
LDL-Series ironless linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motors Motor Power Cable Motor Feedback Cable (1)
LDL-N030120-DHT, LDL-N030240-DHT, LDL-N030240-EHT
LDL-N050120-DHT, LDL-N050240-DHT, LDL-N050240-EHT,
LDL-N050360-DHT, LDL-N050360-EHT, LDL-N050480-DHT, LDL-N050480-EHT
LDL-N075480-DHT, LDL-N075480-EHT 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
LDL-T030120-DHT, LDL-T030240-DHT, LDL-T030240-EHT Sin/Cos or TTL Encoder Feedback

LDL-T050120-DHT, LDL-T050240-DHT, LDL-T050240-EHT, LDL-T050360-DHT,


LDL-T050480-DHT, LDL-T050480-EHT
LDL-T075480-EHT, LDL-T075480-EHT
(1) Use low-profile connector kit (catalog number 2090-K2CK-D15M) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector Kits
on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDL-Series Performance Specifications with Kinetix 2000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 2000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N030120-DHT 3.0 63 (14) 9.9 209 (47) 0.31 2093-AMP5
LDL-N030240-DHT 6.0 19.9 2093-AM01
126 (28) 417 (94) 0.63
LDL-N030240-EHT 3.0 9.9 2093-AMP5
10.0 (32.8)
LDL-T030120-DHT 3.0 72 (16) 9.9 239 (54) 0.36 2093-AMP5
LDL-T030240-DHT 6.0 19.9 2093-AM01
144 (32) 479 (108) 0.72
LDL-T030240-EHT 3.0 9.9 2093-AMP5
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 699


Chapter 14 Linear Motion System Combinations

LDL-Series Performance Specifications with Kinetix 2000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Kinetix 2000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N050120-DHT 2.7 96 (22) 9.1 317 (71) 0.48 2093-AMP5
LDL-N050240-DHT 5.5 18.1 2093-AM01
191 (43) 635 (143) 0.95
LDL-N050240-EHT 2.7 9.1 2093-AMP5
LDL-N050360-DHT 8.2 27.2 2093-AM02
287 (65) 952 (214) 1.43
LDL-N050360-EHT 2.7 9.1 2093-AMP5
LDL-N050480-DHT 10.9 36.3 2093-AM02
383 (86) 1269 (285) 1.91
LDL-N050480-EHT 10.0 (32.8) 5.5 18.1 2093-AM01
LDL-T050120-DHT 2.7 110 (25) 9.1 364 (82) 0.55 2093-AMP5
LDL-T050240-DHT 5.5 18.1 2093-AM01
220 (49) 728 (164) 1.10
LDL-T050240-EHT 2.7 9.1 2093-AMP5
LDL-T050360-DHT 8.2 329 (74) 27.2 1093 (246) 1.64 2093-AM02
LDL-T050480-DHT 10.9 36.3 2093-AM02
439 (99) 1457 (327) 2.19
LDL-T050480-EHT 5.5 18.1 2093-AM01
LDL-N075480-DHT 9.9 32.8 2093-AM02
519 (117) 1723 (387) 2.59
LDL-N075480-EHT 4.9 16.4 2093-AM01
10.0 (32.8)
LDL-T075480-DHT 9.9 32.8 2093-AM02
596 (134) 1977 (444) 2.98
LDL-T075480-EHT 4.9 16.4 2093-AM01
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Kinetix 2000 (230V) Drives/LDL-Series Linear Motor Curves


2093-AM01 and LDL-N030240-DHT
2093-AMP5 and LDL-N030120-DHT 2093-AMP5 and LDL-N030240-EHT
Force 250 56.2 Force 500 112
Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

700 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Kinetix 2000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2093-AM01 and LDL-T030240-DHT
2093-AMP5 and LDL-T030120-DHT 2093-AMP5 and LDL-T030240-EHT
Force 250 56.2 500 112
Force Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2093-AM01 and LDL-N050240-DHT,


2093-AMP5 and LDL-N050120-DHT 2093-AMP5 and LDL-N050240-EHT
Force 350 78.7 Force 700 157
Force Force
(N) (lb) (N) (lb)
300 67.4 600 135

250 56.2 500 112

200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 225

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDL-N050360-DHT 2093-AM02 and LDL-N050480-DHT


2093-AMP5 and LDL-N050360-EHT 2093-AM01 and LDL-N050480-EHT

Force 1000 225


Force Force 1400 315 Force
(N) (lb) (N) (lb)
1200 270
800 180
1000 225
600 135 800 180

600 135
400 89.9
400 90.0
200 45.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

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Chapter 14 Linear Motion System Combinations

Kinetix 2000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2093-AM01 and LDL-T050240-DHT
2093-AMP5 and LDL-T050120-DHT 2093-AMP5 and LDL-T050240-EHT
500 112 Force 750 169
Force Force Force
(N) (lb) (N) (lb)
400 89.9 600 135

300 67.4 450 101

200 45.0 300 67.4

100 22.4 150 33.7

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDL-T050480-DHT


2093-AM02 and LDL-T050360-DHT 2093-AM01 and LDL-T050480-EHT
Force 1400 315 Force Force 1500 337 Force
(N) (lb) (N) (lb)
1200 270
1200 270
1000 225
900 202
800 180

600 135 600 135


400 90.0
300 67.4
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2093-AM02 and LDL-N075480-DHT 2093-AM02 and LDL-T075480-DHT


2093-AM01 and LDL-N075480-EHT 2093-AM01 and LDL-T075480-EHT
Force 2000 450 Force Force
2000 450
Force
(N) (lb) (N) 1750 (lb)
393
1600 360
1500 337

1200 270 1250 281

1000 225
800 180
750 169

500 112
400 90.0
250 56.0
0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

702 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives with MP-Series Integrated Linear Stages


This section provides system combination information for the Ultra3000 (230V) drives when matched with
MP-Series (230V) integrated direct-drive or ballscrew linear stages. Included are power/brake and
feedback cable catalog numbers, system performance specifications, and the optimum force/velocity
curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Axxxx1-V05SxA, 2090-XXNFMF-Sxx (3)
MPAS-Axxxx2-V20SxA Absolute High-resolution Feedback
MPAS-A6xxxB-ALMx2C, 2090-XXNPMF-16Sxx (2)
MPAS-A8xxxE-ALMx2C, 2090-XXNFMF-Sxx (3)
MPAS-A9xxxK-ALMx2C Incremental Feedback

(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and
Connector Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Publication GMC-SG001O-EN-P — March 2010 703


Chapter 14 Linear Motion System Combinations

Linear Stage Performance Specifications with Ultra3000 (230V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Ultra3000
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
2.50 422 (94.9) 2098-DSD-005
MPAS-Axxxx1-V05SxA 200 (7.9) (1) 6.10 1212 (272) 0.37
3.09 521 (117) 2098-DSD-010
2.50 254 (57.1) 7.50 798 (179) 2098-DSD-005
MPAS-Axxxx2-V20SxA 1124 (44.3) (2) 0.62
4.54 462 (104) 9.10 968 (218) 2098-DSD-010
2.5 37.8 (8.50) 7.5 159 (35.7) 2098-DSD-005
MPAS-A6xxxB-ALMO2C 5000 (200) 5.0 97.8 (22.0) 15.0 340 (76.4) 0.32 2098-DSD-010
5.3 105 (23.6) 15.8 359 (80.7) 2098-DSD-020
2.5 29.6 (6.65) 7.5 150 (33.7) 2098-DSD-005
MPAS-A6xxxB-ALMS2C 5000 (200) 0.29
4.7 83.0 (18.7) 14.2 312 (70.1) 2098-DSD-010
2.5 53.2 (12.0) 7.5 172 (38.7) 2098-DSD-005
MPAS-A8xxxE-ALMO2C 5000 (200) 5.0 129 (29.0) 15.0 366 (82.3) 0.53 2098-DSD-010
7.0 189 (42.5) 18.5 456 (103) 2098-DSD-020
2.5 44.3 (10.0) 7.5 163 (36.6) 2098-DSD-005
MPAS-A8xxxE-ALMS2C 5000 (200) 5.0 120 (27.0) 15.0 356 (80.0) 0.48 2098-DSD-010
6.3 159 (35.7) 16.7 399 (89.7) 2098-DSD-020
2.5 92.4 (20.8) 7.5 266 (59.8) 2098-DSD-005
MPAS-A9xxxK-ALMO2C 5000 (200) 5.0 207 (46.5) 15.0 553 (124) 0.77 2098-DSD-010
6.7 285 (64.1) 18.3 680 (153) 2098-DSD-020
2.5 82.0 (18.4) 7.5 257 (57.8) 2098-DSD-005
MPAS-A9xxxK-ALMS2C 5000 (200) 5.0 195 (43.8) 15.0 545 (123) 0.69 2098-DSD-010
6.1 245 (55.1) 16.5 601 (135) 2098-DSD-020
(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

704 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives/MP-Series Integrated Linear Stage Curves

2098-DSD-010 and MPAS-A6xxx1-V05SxA 2098-DSD-010 and MPAS-A6xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9

400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2098-DSD-020 and MPAS-A6xxxB-ALMO2C 2098-DSD-010 and MPAS-A6xxxB-ALMS2C


Force 400 89.9 Force Force 400 89.9 Force
(N) (lb) (N) (lb)
350 78.7 350 78.7

300 67.4 300 67.4

250 56.2 250 56.2

200 45.0 200 45.0

150 33.7 150 33.7

100 22.5 100 22.5

50 11.2 50 11.2

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2098-DSD-010 and MPAS-A8xxx1-V05SxA 2098-DSD-010 and MPAS-A8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm

1020 mm 200 45.0


780 mm
200 45.0
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 705


Chapter 14 Linear Motion System Combinations

Ultra3000 (230V) Drives/MP-Series Integrated Linear Stage Curves, Continued

2098-DSD-020 and MPAS-A8xxxE-ALMO2C 2098-DSD-020 and MPAS-A8xxxE-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)

2098-DSD-010 and MPAS-A9xxx1-V05SxA 2098-DSD-010 and MPAS-A9xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8
600 134.9
800 179.8

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
1020 mm 200 45.0
780 mm
200 45.0
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2098-DSD-020 and MPAS-A9xxxK-ALMO2C 2098-DSD-020 and MPAS-A9xxxK-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation for specified stroke length

706 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (460V) Drives with MP-Series Integrated Linear Stages


This section provides system combination information for the Ultra3000 (460V) drives when matched with
MP-Series (460V) integrated direct-drive or ballscrew linear stages. Included are motor power and
feedback cable catalog numbers, system performance specifications, and the optimum force/velocity
curves.

Linear Stage Cable Combinations


Linear Stage Motor Power/Brake Cable Motor Feedback Cable (1)
MPAS-Bxxxx1-V05SxA, 2090-XXNFMF-Sxx (3)
MPAS-Bxxxx2-V20SxA Absolute High-resolution Feedback
2090-XXNPMF-16Sxx (2)
MPAS-B8xxxF-ALMx2C, 2090-XXNFMF-Sxx (1)
MPAS-B9xxxL-ALMx2C Incremental Feedback
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits beginning on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Linear Stage Performance Specifications with Ultra3000 (460V) Drives


System System
Maximum System Peak System Peak Linear Stage
Continuous Continuous Ultra3000
Linear Stage Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 460V Drives
mm/s (in./s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
MPAS-Bxxxx1-V05SxA 200 (7.9) (1) 1.75 521 (117) 3.50 1212 (272) 0.138 2098-DSD-HV030

MPAS-Bxxxx2-V20SxA 1124 (44.3) (2) 3.30 462 (104) 6.60 968 (218) 0.52 2098-DSD-HV030
MPAS-B8xxxF-ALMO2C 5000 (200) 3.50 189 (42.5) 9.30 456 (103) 0.527 2098-DSD-HV030
MPAS-B8xxxF-ALMS2C 5000 (200) 3.15 159 (35.7) 8.37 399 (89.7) 0.475 2098-DSD-HV030
MPAS-B9xxxL-ALMO2C 5000 (200) 3.40 285 (64.1) 9.10 680 (153) 0.768 2098-DSD-HV030
MPAS-B9xxxL-ALMS2C 5000 (200) 3.03 245 (55.1) 8.19 601 (135) 0.69 2098-DSD-HV030
(1) For 900 mm stroke length, maximum speed is 176 mm/s (6.9 in./s). For 1020 mm stroke length, maximum speed is 143 mm/s (5.6 in./s).
(2) For 780 mm stroke length, maximum speed is 889 mm/s (35.0 in./s). For 900 mm stroke length, maximum speed is 715 mm/s (28.2 in./s). For 1020 mm stroke length,
maximum speed is 582 mm/s (22.9 in./s).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 707


Chapter 14 Linear Motion System Combinations

Ultra3000 (460V) Drives/MP-Series Integrated Linear Stage Curves


2098-DSD-HV030 and MPAS-B6xxx1-V05SxA 2098-DSD-HV030 and MPAS-B6xxx2-V20SxA
Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 179.8
1000 224.8

800 600 134.9


179.8

600 134.9 400 89.9


400 89.9
200 45.0
200 45.0

0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2098-DSD-HV030 and MPAS-B8xxx1-V05SxA 2098-DSD-HV030 and MPAS-B8xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve
800 600 134.9
represents 460V and 179.8
400V inputs

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
1020 mm 200 45.0
200 45.0 780 mm
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2098-DSD-HV030 and MPAS-B8xxxF-ALMO2C 2098-DSD-HV030 and MPAS-B8xxxF-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) = Intermittent operating region Velocity (mm/s)
= Continuous operating region
= System operation with 400V AC (rms) input voltage
= System operation for specified stroke length

708 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (460V) Drives/MP-Series Integrated Linear Stage Curves, Continued

2098-DSD-HV030 and MPAS-B9xxx1-V05SxA 2098-DSD-HV030 and MPAS-B9xxx2-V20SxA


Force 1400 314.7 Force Force 1000 224.8 Force
(N) (lb) (N) (lb)
1200 269.8
800 Intermittent curve 179.8
represents 460V and
1000 224.8 400V inputs
Intermittent curve
600 134.9
800 represents 460V and 179.8
400V inputs

600 134.9 400 89.9


1020 mm
400 89.9 900 mm
1020 mm 200 45.0
780 mm
200 45.0
900 mm
< 660 mm
< 780 mm
0 0 0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)

2098-DSD-HV030 and MPAS-B9xxxL-ALMO2C 2098-DSD-HV030 and MPAS-B9xxxL-ALMS2C


Force 800 179.8 Force Force 800 179.8 Force
(N) (N)
700 157.4 (lb) 700 157.4 (lb)

600 134.9 600 134.9

500 112.4 500 112.4

400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region
= System operation with 400V AC (rms) input voltage
= System operation for specified stroke length

Publication GMC-SG001O-EN-P — March 2010 709


Chapter 14 Linear Motion System Combinations

Ultra3000 Drives with MP-Series Electric Cylinders


This section provides system combination information for the Ultra3000 drives when matched with
MP-Series electric cylinders. Included are power/brake and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinders Motor Power/Brake Cable Motor Feedback Cable (1)
MPAR-A/B1xxxB
MPAR-A/B1xxxE 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAR-A/B2xxxC Absolute High-resolution Feedback
MPAR-A/B2xxxF
MPAR-A/B3xxxE 2090-XXNFMF-Sxx (5)
MPAR-A/B3xxxH 2090-XXNPMF-16Sxx (4)
Absolute High-resolution Feedback
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM4DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM4DF-CDAFxx).
(4) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(5) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

710 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Electric Cylinder Performance Specifications with Ultra3000 Drives


Performance Specifications with Ultra3000 (230V) Drives
System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Ultra3000
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-A1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036
2098-DSD-005
MPAR-A1xxxE 500 2.16 280 (62.9) 2.48 350 (78.7) 0.140
MPAR-A2xxxC 250 2.42 420 (94.4) 2.72 525 (118) 0.105
2098-DSD-010
MPAR-A2xxxF 640 4.54 640 (144) 5.41 800 (180) 0.410
MPAR-A3xxxE 500 10.33 2000 (450) 12.34 2500 (562) 1.00 2098-DSD-030 (1)
MPAR-A3xxxH 1000 12.20 1300 (292) 16.40 1625 (365) 1.30 2098-DSD-030
(1) Use of catalog number 2098-DSD020x-xx is acceptable for applications with actuators and continuous force are derated by 5%.

Performance Specifications with Ultra3000 (460V) Drives


System System
Maximum System Peak System Peak
Electric Continuous Continuous Rated Output Ultra3000
Speed Stall Current Stall Force
Cylinder Stall Current Stall Force kW 460V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk N (lb)
MPAR-B1xxxB 150 1.15 240 (53.9) 1.35 300 (67.4) 0.036
MPAR-B1xxxE 500 1.49 280 (62.9) 1.71 350 (78.7) 0.140
MPAR-B2xxxC 250 1.67 420 (94.4) 1.90 525 (118) 0.105
2098-DSD-HV030
MPAR-B2xxxF 640 3.29 640 (144) 3.93 800 (180) 0.410
MPAR-B3xxxE 500 5.16 2000 (450) 6.17 2500 (562) 1.00
MPAR-B3xxxH 1000 6.13 1300 (292) 6.79 1625 (365) 1.30

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

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Chapter 14 Linear Motion System Combinations

Ultra3000 Drives/MP-Series Electric Cylinder Curves


2098-DSD-005 and MPAR-A1xxxB-VxA 2098-DSD-005 and MPAR-A1xxxE-VxA
2098-DSD-HV030 and MPAR-B1xxxB-VxA 2098-DSD-HV030 and MPAR-B1xxxE-VxA
500 112 Force 500 112
Force Force Force
(N) (lb) (N) (lb)
400 89.9 400 89.9

300 67.4 300 67.4

200 45.0 200 45.0

100 22.5 100 22.5

0 0 0 0
0 50 100 150 200 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2098-DSD-010 and MPAR-A2xxxC-VxA 2098-DSD-010 and MPAR-A2xxxF-VxA


2098-DSD-HV030 and MPAR-B2xxxC-VxA 2098-DSD-HV030 and MPAR-B2xxxF-VxA
700 157 Force 1000 225
Force Force Force
(N) (lb) (N) (lb)
600 135
800 180
500 112
600 135
400 89.9

300 67.4 400 89.9

200 45.0
200 45.0
100 22.5

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600 700 800
Velocity (mm/s) Velocity (mm/s)

2098-DSD-030 and MPAR-A3xxxE-MxA 2098-DSD-030 and MPAR-A3xxxH-MxA


2098-DSD-HV030 and MPAR-B3xxxE-MxA 2098-DSD-HV030 and MPAR-B3xxxH-MxA
Force 3000 674
Force Force 2000 450 Force
(N) (lb) (N) (lb)
2400 540 1600 360

1800 405 1200 270

1200 270 800 180

600 135 400 89.9

0 0 0 0
0 100 200 300 400 500 600 0 200 400 600 800 1000 1200
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region

712 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 Drives with MP-Series Heavy Duty Electric Cylinders


This section provides system combination information for the Ultra3000 drives when matched with
MP-Series heavy-duty electric cylinders. Included are power/brake and feedback cable catalog numbers,
system performance specifications, and the optimum force/velocity curves.

Electric Cylinder Cable Combinations


Electric Cylinders Motor Power/Brake Cable Motor Feedback Cable (1)
MPAI-A/B3xxxC
MPAI-A/B3xxxE
MPAI-A/B3xxxR
MPAI-A/B3xxxS 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
MPAI-A/B4xxxC Absolute High-resolution Feedback
MPAI-A/B4xxxE
MPAI-A/B4xxxR
MPAI-A/B4xxxS
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and
Connector Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPxM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

Electric Cylinder Performance Specifications with Ultra3000 (230V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Ultra3000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxC 279 (11) 4003 (900) 3176 (714) 8.40 4448 (1000)
5.61 0.39 2098-DSD-020
MPAI-A3xxxE 559 (22) 2002 (450) 1588 (357) 14.14 4003 (900)
MPAI-A4xxxC 279 (11) 7784 (1750) 6179 (1389) 17.07 8896 (2000)
10.89 0.43 2098-DSD-030
MPAI-A4xxxE 559 (22) 3892 (875) 3092 (695) 27.44 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Ultra3000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 230V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-A3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
5.61 14.14 0.39 2098-DSD-020
MPAI-A3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
MPAI-A4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
10.89 27.44 0.43 2098-DSD-030
MPAI-A4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

Publication GMC-SG001O-EN-P — March 2010 713


Chapter 14 Linear Motion System Combinations

Electric Cylinder Performance Specifications with Ultra3000 (460V) Drives


Performance Specifications with Ball Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Ultra3000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 460V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxC 279 (11) 4003 (900) 3176 (714) 4.30 4448 (1000)
2.81 0.39
MPAI-B3xxxE 559 (22) 2002 (450) 1588 (357) 7.07 4003 (900)
2098-DSD-HV030
MPAI-B4xxxC 279 (11) 7784 (1750) 6179 (1389) 8.68 8896 (2000)
5.61 0.43
MPAI-B4xxxE 559 (22) 3892 (875) 3092 (695) 14.14 7784 (1750)

Performance Specifications with Roller Screw Electric Cylinders

System System Continuous


Maximum Stall Force System Peak System Peak
Electric Continuous Rated Output Ultra3000
Speed N (lb) Stall Current Stall Force
Cylinder Stall Current kW 460V Drives
mm/s (in./s) Amps 0-pk N (lb)
Amps 0-pk 25 °C (77 °F) 40 °C (104 °F)
MPAI-B3xxxR 279 (11) 3781 (850) 3003 (675) 7562 (1700)
2.81 7.07 0.39
MPAI-B3xxxS 559 (22) 1891 (425) 1499 (337) 3781 (850)
2098-DSD-HV030
MPAI-B4xxxR 279 (11) 7340 (1650) 5827 (1310) 14,679 (3300)
5.61 14.14 0.43
MPAI-B4xxxS 559 (22) 3670 (825) 2914 (655) 7340 (1650)

Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.8 or later.

714 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 Drives/MP-Series Heavy Duty (ball screw) Electric Cylinder Curves

2098-DSD-020 and MPAI-A3xxxC 2098-DSD-020 and MPAI-A3xxxE


2098-DSD-HV030 and MPAI-B3xxxC 2098-DSD-HV030 and MPAI-B3xxxE
Force 5000 1124 Force Force 5000 1124 Force
(N) (lb) (N) (lb)
4000 899 4000 899

3000 674 3000 674

2000 450 2000 450

1000 225 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2098-DSD-030 and MPAI-A4xxxC 2098-DSD-030 and MPAI-A4xxxE


2098-DSD-HV030 and MPAI-B4xxxC 2098-DSD-HV030 and MPAI-B4xxxE
Force 10,000 2248 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
7000 1573
8000 1798
6000 1349

6000 5000 1124


1349
4000 899
4000 899 3000 674

2000 450
2000 450
1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

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Chapter 14 Linear Motion System Combinations

Ultra3000 Drives/MP-Series Heavy Duty (roller screw) Electric Cylinder Curves


2098-DSD-020 and MPAI-A3xxxR 2098-DSD-020 and MPAI-A3xxxS
2098-DSD-HV030 and MPAI-B3xxxR 2098-DSD-HV030 and MPAI-B3xxxS
Force 8000 1798 Force Force 4000 899 Force
(N) (lb) (N) (lb)
7000 1573 3500 787

6000 1349 3000 674

5000 1124 2500 562

4000 899 2000 450

3000 674 1500 337

2000 450 1000 225

1000 225 500 122

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)

2098-DSD-030 and MPAI-A4xxxR 2098-DSD-030 and MPAI-A4xxxS


2098-DSD-HV030 and MPAI-B4xxxR 2098-DSD-HV030 and MPAI-B4xxxS
Force 16,000 3597 Force Force 8000 1798 Force
(N) (lb) (N) (lb)
14,000 3147 7000 1573

12,000 2698 6000 1349

10,000 2248 5000 1124

8000 1798 4000 899

6000 1349 3000 674

4000 899 2000 450

2000 450 1000 225

0 0 0 0
0 50 100 150 200 250 300 0 100 200 300 400 500 600
Velocity (mm/s) Velocity (mm/s)
= Intermittent operating region
= Continuous operating region @ 25 °C (77 °F)
= Continuous operating region @ 40 °C (104 °F)

716 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives with LDC-Series Linear Motors


This section provides system combination information for the Ultra3000 (230V) drives when matched with
LDC-Series iron-core linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motor Motor Power Cable Motor Feedback Cable (1)
LDC-C030100-DHT, LDC-C030200-DHT, LDC-C030200-EHT
LDC-C050100-DHT, LDC-C050200-DHT, LDC-C050200-EHT,
LDC-C050300-DHT, LDC-C050300-EHT
LDC-C075200-DHT, LDC-C075200-EHT,
2090-XXNFMF-Sxx (3)
LDC-C075300-DHT, LDC-C075300-EHT, 2090-XXNPMF-16Sxx (2)
LDC-C075400-DHT, LDC-C075400-EHT Sin/Cos or TTL Encoder Feedback

LDC-C100300-DHT, LDC-C100300-EHT,
LDC-C100400-DHT, LDC-C100400-EHT, LDC-C100600-DHT
LDC-C150400-DHT, LDC-C150600-DHT
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDC-Series Performance Specifications with Ultra3000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2098-DSD-010
(17…25)
10.0 (32.8)
LDC-C030200-DHT 8.1…12.2 148…222 24.3 2098-DSD-020
375 (84) 0.74…1.11
LDC-C030200-EHT 4.1…6.1 (33…50) 12.1 2098-DSD-010
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2098-DSD-010
(27…40)
LDC-C050200-DHT 7.9…11.8 240…359 23.3 2098-DSD-020
10.0 (32.8) 600 (135) 1.20…1.79
LDC-C050200-EHT 3.9…5.9 (54…81) 11.6 2098-DSD-010
LDC-C050300-DHT 11.8…17.7 363…544 35.9 2098-DSD-075
941 (212) 1.81…2.72
LDC-C050300-EHT 3.9…5.9 (82…122) 12.0 2098-DSD-010
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 717


Chapter 14 Linear Motion System Combinations

LDC-Series Performance Specifications with Ultra3000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDC-C075200-DHT 7.7…11.5 348…523 22.9 2098-DSD-020
882 (198) 1.74…2.61
LDC-C075200-EHT 3.8…5.7 (78…117) 11.5 2098-DSD-010
LDC-C075300-DHT 11.5…17.2 523…784 35.6 2098-DSD-075
10.0 (32.8) (117…176) 1368 (308) 2.61…3.92
LDC-C075300-EHT 3.8…5.7 11.9 2098-DSD-010
LDC-C075400-DHT 15.3…23.0 697…1045 47.4 2098-DSD-075
1824 (410) 3.48…5.22
LDC-C075400-EHT 7.7…11.5 (157…235) 23.7 2098-DSD-020
LDC-C100300-DHT 11.1…16.7 674…1012 34.3 2098-DSD-075
1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2098-DSD-010
LDC-C100400-DHT 10.0 (32.8) 14.8…22.2 899…1349 45.7 2098-DSD-075
2356 (530) 4.49…6.74
LDC-C100400-EHT 7.4…11.1 (202…303) 22.8 2098-DSD-020
1349…2023
LDC-C100600-DHT 22.2…33.3 68.5 3534 (794) 6.74…10.11 2098-DSD-075
(303…455)
1281…1922
LDC-C150400-DHT 14.1…21.1 45.2 3498 (786) 6.40…9.61 2098-DSD-075
(288…432)
10.0 (32.8)
1922…2882
LDC-C150600-DHT 21.1…31.7 67.8 5246 (1179) 9.61…14.41 2098-DSD-075
(432…648)
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000 (230V) Drives/LDC-Series Linear Motor Curves


2098-DSD-020 and LDC-C030200-DHT
2098-DSD-010 and LDC-C030100-DHT 2098-DSD-010 and LDC-C030200-EHT
Force 200 45.0 Force 400 89.9
Force Force
(N) (lb) (N) (lb)
160 36.0 320 71.9

120 27.0 240 53.9


Water Cooling Water Cooling
Air Cooling Air Cooling
80 18.0 160 36.0
No Cooling No Cooling

40 9.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

718 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2098-DSD-020 and LDC-C050200-DHT
2098-DSD-010 and LDC-C050100-DHT 2098-DSD-010 and LDC-C050200-EHT
Force 400 89.9 Force 800 180
Force Force
(N) (lb) (N) (lb)
320 71.9 640 144

240 53.9 480 108

160 Water Cooling 36.0 320 Water Cooling 72.0


Air Cooling Air Cooling
No Cooling No Cooling
80 18.0 160 36.0

0 0 0 0
0 2 4 6 8 0 2 4 6 8
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDC-C050300-DHT 2098-DSD-020 and LDC-C075200-DHT


2098-DSD-010 and LDC-C050300-EHT 2098-DSD-010 and LDC-C075200-EHT
Force 1000 225 Force 1000 225 Force
Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling
400 Air Cooling 89.9 400 Air Cooling 90.0
No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDC-C075300-DHT 2098-DSD-075 and LDC-C075400-DHT


2098-DSD-010 and LDC-C075300-EHT 2098-DSD-020 and LDC-C075400-EHT
Force 1400 315 Force Force 2000 450 Force
(N) (lb) (N) (lb)
1200 270
1600 360
1000 225
1200 270
800 180
Water Cooling
Water Cooling
600 Air Cooling 135 800 Air Cooling 180
No Cooling No Cooling
400 90.0
400 90.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 719


Chapter 14 Linear Motion System Combinations

Ultra3000 (230V) Drives/LDC-Series Linear Motor Curves, Continued


2098-DSD-075 and LDC-C100300-DHT 2098-DSD-075 and LDC-C100400-DHT
2098-DSD-010 and LDC-C100300-EHT 2098-DSD-020 and LDC-C100400-EHT
2000
Force 450
Force Force 2500 562 Force
(N) 1750 393 (lb) (N) (lb)
2000 450
1500 337

1250 281 1500 337


1000 225 Water Cooling
Water Cooling
750 1000 Air Cooling 225
Air Cooling 169
No Cooling
No Cooling
500 112
500 112
250 56.0

0 0 0 0
0 1 2 3 4 0 1 2 3 4
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDC-C100600-DHT 2098-DSD-075 and LDC-C150400-DHT


4000 899 4000 899
Force Force Force Force
(N) 3500 (lb) (N) 3500 787 (lb)
787

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 1 2 3 4 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDC-C150600-DHT


Force 6000 1349 Force
(N) (lb)
5000 1124

4000 899

3000 674
Water Cooling
Air Cooling
2000 450
No Cooling

1000 225

0 0
0 0.5 1 1.5 2 2.5 3
Velocity (m/s)
= Intermittent operating region (LDC-Cxxxxxx-DHT)
= Intermittent operating region (LDC-Cxxxxxx-EHT)
= Continuous operating region

720 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (460V) Drives with LDC-Series Linear Motors


This section provides system combination information for the Ultra3000 (460V) drives when matched with
LDC-Series iron-core linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motor Motor Power Cable Motor Feedback Cable (1)
LDC-C030100-DHT, LDC-C030200-DHT, LDC-C030200-EHT
LDC-C050100-DHT, LDC-C050200-DHT, LDC-C050200-EHT,
LDC-C050300-DHT, LDC-C050300-EHT
LDC-C075200-DHT, LDC-C075200-EHT,
2090-XXNFMF-Sxx (3)
LDC-C075300-DHT, LDC-C075300-EHT, 2090-XXNPMF-16Sxx (2)
LDC-C075400-DHT, LDC-C075400-EHT Sin/Cos or TTL Encoder Feedback

LDC-C100300-DHT, LDC-C100300-EHT,
LDC-C100400-DHT, LDC-C100400-EHT, LDC-C100600-DHT
LDC-C150400-DHT, LDC-C150600-DHT
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and
Connector Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDC-Series Performance Specifications with Ultra3000 (460V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 460V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
74…111
LDC-C030100-DHT 4.1…6.1 12.1 188 (42) 0.37…0.55 2098-DSD-HV030
(17…25)
10.0 (32.8)
LDC-C030200-DHT 8.1…12.2 148…222 24.3 2098-DSD-HV100
375 (84) 0.74…1.11
LDC-C030200-EHT 4.1…6.1 (33…50) 12.1 2098-DSD-HV030
119…179
LDC-C050100-DHT 3.9…5.9 11.7 302 (68) 0.59…0.89 2098-DSD-HV030
(27…40)
LDC-C050200-DHT 7.9…11.8 240…359 23.3 2098-DSD-HV100
10.0 (32.8) 600 (135) 1.20…1.79
LDC-C050200-EHT 3.9…5.9 (54…81) 11.6 2098-DSD-HV030
LDC-C050300-DHT 11.8…17.7 363…544 35.9 2098-DSD-HV100
941 (212) 1.81…2.72
LDC-C050300-EHT 3.9…5.9 (82…122) 12.0 2098-DSD-HV030
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 721


Chapter 14 Linear Motion System Combinations

LDC-Series Performance Specifications with Ultra3000 (460V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current (1) Stall Force (1) 460V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDC-C075200-DHT 7.7…11.5 348…523 22.9 2098-DSD-HV100
882 (198) 1.74…2.61
LDC-C075200-EHT 3.8…5.7 (78…117) 11.5 2098-DSD-HV030
LDC-C075300-DHT 11.5…17.2 523…784 35.6 2098-DSD-HV100
10.0 (32.8) (117…176) 1368 (308) 2.61…3.92
LDC-C075300-EHT 3.8…5.7 11.9 2098-DSD-HV030
LDC-C075400-DHT 15.3…23.0 697…1045 47.4 2098-DSD-HV150
1824 (410) 3.48…5.22
LDC-C075400-EHT 7.7…11.5 (157…235) 23.7 2098-DSD-HV100
LDC-C100300-DHT 11.1…16.7 674…1012 34.3 2098-DSD-HV100
1767 (397) 3.37…5.06
LDC-C100300-EHT 3.7…5.6 (152…227) 11.4 2098-DSD-HV030
LDC-C100400-DHT 14.8…22.2 899…1349 45.7 2098-DSD-HV150
10.0 (32.8) (202…303) 2356 (530) 4.49…6.74
LDC-C100400-EHT 7.4…11.1 22.8 2098-DSD-HV100
LDC-C100600-DHT 22.2…33.3 1349…2023 68.5 2098-DSD-HV220
3534 (794) 6.74…10.11
LDC-C100600-EHT 11.1…16.7 (303…455) 34.3 2098-DSD-HV100
LDC-C150400-DHT 14.1…21.1 1281…1922 45.2 2098-DSD-HV150
3498 (786) 6.40…9.61
LDC-C150400-EHT 7.0…10.6 (288…432) 22.6 2098-DSD-HV100
10.0 (32.8)
LDC-C150600-DHT 21.1…31.7 1922…2882 67.8 2098-DSD-HV220
5246 (1179) 9.61…14.41
LDC-C150600-EHT 10.6…15.8 (432…648) 33.9 2098-DSD-HV100
(1) Values represent the range between no cooling (low value) and water cooling (high value).
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

722 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (460V) Drives/LDC-Series Linear Motor Curves

2098-DSD-HV030 and LDC-C030100-DHT 2098-DSD-HV100 and LDC-C030200-DHT


200 45.0 Force 400 89.9
Force Force Force
(N) (lb) (N) (lb)
160 Intermittent curve represents 36.0 320 Intermittent curve represents 71.9
460V and 400V inputs 460V and 400V inputs

120 27.0 240 53.9


Water Cooling Water Cooling

Air Cooling Air Cooling


80 18.0 160 36.0
No Cooling No Cooling

40 9.0 80 18.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2098-DSD-HV030 and LDC-C030200-EHT


2098-DSD-HV030 and LDC-C050100-DHT
Force 400 89.9 Force 400 89.9
(N) (lb) Force Force
(N) (lb)
320 71.9
320 71.9

240 53.9
240 53.9
Water Cooling
Air Cooling
160 36.0
160 Water Cooling 36.0
No Cooling
Air Cooling

80 18.0 No Cooling
80 18.0

0 0
0 0
0 2 4 6 8 10 12
0 2 4 6 8 10 12
Velocity (m/s)
Velocity (m/s)

2098-DSD-HV100 and LDC-C050200-DHT 2098-DSD-HV030 and LDC-C050200-EHT


800 180 Force 800 180
Force Force Force
(N) (lb) (N) (lb)
640 144 640 144

480 108 480 108

Water Cooling 320 Water Cooling 72.0


320 72.0
Air Cooling Air Cooling
No Cooling No Cooling
160 36.0 160 36.0

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 723


Chapter 14 Linear Motion System Combinations

Ultra3000 (460V) Drives/LDC-Series Linear Motor Curves, Continued

2098-DSD-HV100 and LDC-C050300-DHT 2098-DSD-HV030 and LDC-C050300-EHT


Force 1000 225 225
Force Force 1000 Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling

400 Air Cooling 89.9 400 Air Cooling 89.9


No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2098-DSD-HV100 and LDC-C075200-DHT 2098-DSD-HV030 and LDC-C075200-EHT


Force 1000 225 Force Force 1000 225 Force
(N) (lb) (N) (lb)
800 180 800 180

600 135 600 135


Water Cooling Water Cooling
400 Air Cooling 90.0 400 Air Cooling 90.0
No Cooling No Cooling

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2098-DSD-HV100 and LDC-C075300-DHT 2098-DSD-HV030 and LDC-C075300-EHT


Force 1400 315 Force Force 1400 315 Force
(N) (lb) (N) (lb)
1200 270 1200 270

1000 225 1000 225

800 180 800 180


Water Cooling Water Cooling

600 Air Cooling 135 600 Air Cooling 135


No Cooling No Cooling
400 90.0 400 90.0

200 45.0 200 45.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

724 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (460V) Drives/LDC-Series Linear Motor Curves, Continued

2098-DSD-HV150 and LDC-C075400-DHT 2098-DSD-HV100 and LDC-C075400-EHT


Force 2000 450 Force Force 2000 450 Force
(N) (lb) (N) (lb)
1600 360 1600 360

1200 270 1200 270


Water Cooling Water Cooling
800 Air Cooling 180 800 Air Cooling 180
No Cooling No Cooling

400 90.0 400 90.0

0 0 0 0
0 2 4 6 8 10 12 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2098-DSD-HV100 and LDC-C100300-DHT 2098-DSD-HV030 and LDC-C100300-EHT


2000 450 2000 450
Force Force Force Force
(N) 1750 393 (lb) (N) 1750 393 (lb)

1500 337 1500 337

1250 281 1250 281

1000 225 1000 225


Water Cooling Water Cooling
750 Air Cooling 169 750 Air Cooling 169
No Cooling No Cooling
500 112 500 112

250 56.0 250 56.0

0 0 0 0
0 2 4 6 8 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2098-DSD-HV150 and LDC-C100400-DHT 2098-DSD-HV100 and LDC-C100400-EHT


Force 2500 562 Force Force 2500 562 Force
(N) (lb) (N) (lb)
2000 450 2000 450

1500 337 1500 337


Water Cooling Water Cooling
1000 Air Cooling 225 1000 Air Cooling 225
No Cooling No Cooling

500 112 500 112

0 0 0 0
0 2 4 6 8 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 725


Chapter 14 Linear Motion System Combinations

Ultra3000 (460V) Drives/LDC-Series Linear Motor Curves, Continued

2098-DSD-HV220 and LDC-C100600-DHT 2098-DSD-HV100 and LDC-C100600-EHT


4000 899 4000 899
Force Force Force Force
(N) 3500 787 (lb) (N) 3500 787 (lb)

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 2 4 6 8 0 1 2 3 4
Velocity (m/s) Velocity (m/s)

2098-DSD-HV150 and LDC-C150400-DHT 2098-DSD-HV100 and LDC-C150400-EHT


4000 899 4000 899
Force Force Force Force
(N) 3500 787 (lb) (N) 3500 787 (lb)

3000 674 3000 674

2500 562 2500 562

2000 450 2000 450


Water Cooling Water Cooling
1500 Air Cooling 337 1500 Air Cooling 337
No Cooling No Cooling
1000 225 1000 225

500 112 500 112

0 0 0 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)

2098-DSD-HV220 and LDC-C150600-DHT 2098-DSD-HV100 and LDC-C150600-EHT


1349 Force 6000 1349
Force 6000 Force Force
(N) (lb) (N) (lb)
5000 1124 5000 1124

4000 899 4000 899

3000 674 3000 674


Water Cooling Water Cooling
Air Cooling Air Cooling
2000 450 2000 450
No Cooling No Cooling

1000 225 1000 225

0 0 0 0
0 1 2 3 4 5 6 0 0.5 1 1.5 2 2.5 3
Velocity (m/s) Velocity (m/s)
= Intermittent operating region
= Intermittent operating region with 400V AC (rms) input voltage
= Continuous operating region

726 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives with LDL-Series Linear Motors


This section provides system combination information for the Ultra3000 (230V) drives when matched with
LDL-Series ironless linear motors. Included are power and feedback cable catalog numbers, system
performance specifications, and the optimum force/velocity curves.

Linear Motor Cable Combinations


Linear Motors Motor Power Cable Motor Feedback Cable (1)
LDL-N030120-DHT, LDL-N030240-DHT, LDL-N030240-EHT
LDL-N050120-DHT, LDL-N050240-DHT, LDL-N050240-EHT,
LDL-N050360-DHT, LDL-N050360-EHT, LDL-N050480-DHT, LDL-N050480-EHT
LDL-N075480-DHT, LDL-N075480-EHT 2090-XXNFMF-Sxx (3)
2090-XXNPMF-16Sxx (2)
LDL-T030120-DHT, LDL-T030240-DHT, LDL-T030240-EHT Sin/Cos or TTL Encoder Feedback

LDL-T050120-DHT, LDL-T050240-DHT, LDL-T050240-EHT, LDL-T050360-DHT,


LDL-T050480-DHT, LDL-T050480-EHT
LDL-T075480-EHT, LDL-T075480-EHT
(1) Use drive-mounted breakout board (catalog number 2090-UXBB-DM15) or panel-mounted breakout components on drive end. Refer to Breakout Components and Connector
Kits on page 418.
(2) These cables are available as standard (catalog number 2090-XXNPMF-16Sxx) or continuous-flex (catalog number 2090-CPWM7DF-16AFxx).
(3) These cables are available as standard (catalog number 2090-XXNFMF-Sxx) or continuous-flex (catalog number 2090-CFBM7DF-CDAFxx).

Motor-end connector kits are available for motor power/brake and feedback cables. Refer to Motor-end Connector Kits on page 411 for catalog numbers.
Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page 393.

LDL-Series Performance Specifications with Ultra3000 (230V) Drives


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000 230V
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N030120-DHT 3.0 63 (14) 9.9 209 (47) 0.31 2098-DSD-010
LDL-N030240-DHT 6.0 19.9 2098-DSD-020
126 (28) 417 (94) 0.63
LDL-N030240-EHT 3.0 9.9 2098-DSD-010
10.0 (32.8)
LDL-T030120-DHT 3.0 72 (16) 9.9 239 (54) 0.36 2098-DSD-010
LDL-T030240-DHT 6.0 19.9 2098-DSD-020
144 (32) 479 (108) 0.72
LDL-T030240-EHT 3.0 9.9 2098-DSD-010
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Publication GMC-SG001O-EN-P — March 2010 727


Chapter 14 Linear Motion System Combinations

LDL-Series Performance Specifications with Ultra3000 (230V) Drives, Continued


System System
Maximum System Peak System Peak Linear Motor
Continuous Continuous Ultra3000
Linear Motor Speed Stall Current Stall Force Rated Output
Stall Current Stall Force 230V Drives
m/s (ft/s) Amps 0-pk N (lb) kW
Amps 0-pk N (lb)
LDL-N050120-DHT 2.7 96 (22) 9.1 317 (71) 0.48 2098-DSD-010
LDL-N050240-DHT 5.5 18.1 2098-DSD-020
191 (43) 635 (143) 0.95
LDL-N050240-EHT 2.7 9.1 2098-DSD-010
LDL-N050360-DHT 8.2 27.2 2098-DSD-020
287 (65) 952 (214) 1.43
LDL-N050360-EHT 2.7 9.1 2098-DSD-010
LDL-N050480-DHT 10.9 36.3 2098-DSD-075
383 (86) 1269 (285) 1.91
LDL-N050480-EHT 10.0 (32.8) 5.5 18.1 2098-DSD-020
LDL-T050120-DHT 2.7 110 (25) 9.1 364 (82) 0.55 2098-DSD-010
LDL-T050240-DHT 5.5 18.1 2098-DSD-020
220 (49) 728 (164) 1.10
LDL-T050240-EHT 2.7 9.1 2098-DSD-010
LDL-T050360-DHT 8.2 329 (74) 27.2 1093 (246) 1.64 2098-DSD-020
LDL-T050480-DHT 10.9 36.3 2098-DSD-075
439 (99) 1457 (327) 2.19
LDL-T050480-EHT 5.5 18.1 2098-DSD-020
LDL-N075480-DHT 9.9 32.8 2098-DSD-075
519 (117) 1723 (387) 2.59
LDL-N075480-EHT 4.9 16.4 2098-DSD-020
10.0 (32.8)
LDL-T075480-DHT 9.9 32.8 2098-DSD-075
596 (134) 1977 (444) 2.98
LDL-T075480-EHT 4.9 16.4 2098-DSD-020
Performance specification data and curves reflect nominal system performance of a typical system with actuator at 40 °C (104 °F) and drive at 50 °C (122 °F) ambient and rated
line voltage. For additional information on ambient and line conditions, refer to Motion Analyzer software, version 4.7 or later.

Ultra3000 (230V) Drives/LDL-Series Linear Motor Curves


2098-DSD-020 and LDL-N030240-DHT
2098-DSD-010 and LDL-N030120-DHT 2098-DSD-010 and LDL-N030240-EHT
Force 250 56.2 Force 500 112
Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

728 Publication GMC-SG001O-EN-P — March 2010


Linear Motion System Combinations Chapter 14

Ultra3000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2098-DSD-010 and LDL-T030120-DHT 2098-DSD-020 and LDL-T030240-DHT
250 56.2 2098-DSD-010 and LDL-T030240-EHT
Force Force
(N) Force 500 112
(lb) Force
(N) (lb)
200 45.0
400 89.9

150 33.7
300 67.4

100 22.5
200 45.0

50 11.2
100 22.4

0 0
0 2 4 6 8 10 12 0 0
Velocity (m/s) 0 2 4 6 8 10 12

2098-DSD-020 and LDL-N050240-DHT,


2098-DSD-010 and LDL-N050120-DHT 2098-DSD-010 and LDL-N050240-EHT
Force 350 78.7 Force 700 157
Force Force
(N) (lb) (N) (lb)
300 67.4 600 135

250 56.2 500 112

200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 225

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)

2098-DSD-020 and LDL-N050360-DHT 2098-DSD-075 and LDL-N050480-DHT


2098-DSD-010 and LDL-N050360-EHT 2098-DSD-020 and LDL-N050480-EHT

Force 1000 225


Force Force 1400 315 Force
(N) (lb) (N) (lb)
1200 270
800 180
1000 225
600 135 800 180

600 135
400 89.9
400 90.0
200 45.0
200 45.0

0 0 0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

Publication GMC-SG001O-EN-P — March 2010 729


Chapter 14 Linear Motion System Combinations

Ultra3000 (230V) Drives/LDL-Series Linear Motor Curves, Continued


2098-DSD-020 and LDL-T030240-DHT
2098-DSD-010 and LDL-T030120-DHT 2098-DSD-010 and LDL-T030240-EHT
Force 250 56.2 Force 500 112
Force Force
(N) (lb) (N) (lb)
200 45.0 400 89.9

150 33.7 300 67.4

100 22.5 200 45.0

50 11.2 100 22.4

0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDL-T050480-DHT


2098-DSD-020 and LDL-T050360-DHT 2098-DSD-020 and LDL-T050480-EHT
Force 1400 315 Force Force 1500 337 Force
(N) (lb) (N) (lb)
1200 270
1200 270
1000 225
900 202
800 180

600 135 600 135


400 90.0
300 67.4
200 45.0

0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Velocity (m/s) Velocity (m/s)

2098-DSD-075 and LDL-N075480-DHT 2098-DSD-075 and LDL-T075480-DHT


2098-DSD-020 and LDL-N075480-EHT 2098-DSD-020 and LDL-T075480-EHT
Force 2000 450 Force Force
2000 450
Force
(N) (lb) (N) 1750 (lb)
393
1600 360
1500 337

1200 270 1250 281

1000 225
800 180
750 169

500 112
400 90.0
250 56.0
0 0 0 0
0 1 2 3 4 5 6 0 1 2 3 4
Velocity (m/s) Velocity (m/s)
= Intermittent operating region (LDL-xxxxxxx-DHT)
= Intermittent operating region (LDL-xxxxxxx-EHT)
= Continuous operating region

730 Publication GMC-SG001O-EN-P — March 2010


Index

Numerics shunt module 435


1756 terminal block 229, 230 slot-filler module 441
Kinetix 7000 control board kit 447
1756-HYD02 226
LDC-Series linear motors 188
1756-M02AE 226 LDL-Series linear motors 206
1756-M02AS 226 LIM modules 450
1756-M03SE 223 motor cable selection 380
1756-M08SE 223 motor-end connector kits 411
1756-M16SE 223 MP-Series integrated linear stages
24V…5V converter 424 94
8720MC line reactors MP-Series multi-axis linear stages
catalog number 490 111
dimensions 489 resistive brake modules 479
specifications 488 safe-off headers 443
8720MC-RPS shunt modules, external 471
catalog numbers 488 accuracy specifications
certifications 483 MP-Series integrated linear stages
connector locations 487 96
dimensions 485, 486 actuators
power specifications 483 MP-Series electric cylinders 134
precharge specifications 484 MP-Series heavy-duty electric
cylinders 170
MP-Series integrated linear stages
A 93
ac line filters MP-Series multi-axis linear stages
dimensions 464 110
selecting 462 specifications, common 91
specifications 463 TL-Series electric cylinders 134
accessories 375 additional resources 17
8720MC line reactors 488 analog servo modules 226
ac line filters 462 catalog numbers 229
breakout components 418 certifications 227
Bulletin MPAI 171 features 226
anti-rotation guide 183 specifications 227
mounting 182 architectures
Bulletin MPAR and TLAR 135 CompactLogix 221
mounting 156 ControlLogix 219
rod guide 166 Ultra3000 331
rod-end 161 Ultra5000 349
cables 376 aux feedback specifications
circular DIN 379 Ultra3000 339
extension 377 Ultra5000 356
transition 378 axis modules
connector sets 442 Kinetix 2000 298
DC-DC converter kit 447 Kinetix 6000 279
drive-end connector kits 414 Kinetix 6200/6500 257
Ethernet examples 391 series change 268
external encoders 448
fiber-optic example 389
interface cable combinations 392 B
Kinetix 2000 cable bracket kit 445 brake specifications
Kinetix 300 235 Bulletin MPAI electric cylinders
Kinetix 6000 177
mounting brackets 446 Bulletin MPAR and TLAR electric
power rail 432 cylinders 145

Publication GMC-SG001O-EN-P — March 2010 731


Index

HPK-Series motors 71 rod-end 161


MP-Series food-grade motors 51 brake specifications 145
MP-Series integrated linear stages catalog number 169
99 dimensions 146, 150
MP-Series low-inertia motors 25 features 134
MP-Series medium-inertia motors life specifications 138
41 load ratings 136
MP-Series multi-axis linear stages performance specifications 140
114 rod deflection 137
MP-Series stainless-steel motors stroke lengths 140
58 weight specifications 142
TL-Series motors 83 Bulletin TL motors 79
breakout components 418 Bulletin TLY motors 79
24V…5V converter 424
breakout boards
drive-mounted 424 C
panel-mounted 428 cable clamp bracket, Kinetix 2000
catalog numbers 445
drive-mounted 427 cables
low-profile connectors 422 accessories 376
panel-mounted 431 cable combinations
dimensions interface 392
breakout cables 430 cable examples
drive-mounted 425, 426 Ethernet 391
low-profile connectors 420, fiber-optic 389
421, 422 catalog numbers
panel-mounted breakout control interface 416
boards 429 fiber-optic 417
examples motor power, feedback 415
drive-mounted connectors 423 motor power, feedback, brake
low-profile connectors 418, 416
419 serial interface 416
panel-mounted connectors kits transition 415
427 circular DIN 379
low-profile connectors 419, 422 combinations
specifications, breakout cables 430 see system combinations
Bulletin MPAI electric cylinders dimensions
accessories 171 interface 404
anti-rotation guide 183 motor brake 404
mounting 182 motor feedback 399
rod-end 185 motor power 396
brake specifications 177 drive-to-drive, safe-off 444
catalog number 186 Ethernet 251
dimensions 178 Ethernet cable length 391
features 170 extension cables 377
life specifications 172 maximum fdbk cable length 242,
options 170 261, 284, 306, 324, 340,
performance specifications 174 357, 370
stroke lengths 174 maximum power cable length 261,
weight specifications 176 285, 307
Bulletin MPAR and TLAR electric motor cable selection 380
cylinders specifications
accessories 135 extension 409
mounting 156 interface 410
rod guide 166 motor brake 408

732 Publication GMC-SG001O-EN-P — March 2010


Index

motor feedback 409 RDD-Series direct-drive motors 68


motor power 408 resistive brake modules 482
transition 409 SERCOS interface modules 225
standard cable lengths 393 serial interface cables 416
transition cables 378 shunt modules, external 478
catalog number TL-Series motors 89
1756 terminal block 230 transition cables 415
8720MC line reactors 490 Ultra1500 373
8720MC-RPS 488 Ultra1500 battery 373
analog servo modules 229 Ultra3000 347
breakout components Ultra5000 364
drive-mounted 427 Ultraware software 347, 364, 373
low-profile connectors 422 certifications
panel-mounted 431 8720MC-RPS 483
Bulletin MPAI electric cylinders 186 analog servo modules 227
Bulletin MPAR and TLAR electric linear actuators 12
cylinders 169 linear motors 11
control interface cables 416 rotary motors 9
fiber-optic cables 417 SERCOS interface modules 223
HPK-Series motors 78 servo drives 14
Kinetix 2000 checklist
AM 299 Kinetix integrated-motion system 8
IAM 298 circuit breaker specifications
power rail 302 Kinetix 2000 307
shunt module 303 Kinetix 300 240
slot filler module 304 Kinetix 6000 286
Kinetix 300 244 Kinetix 6200/6500 262
Kinetix 6000 Kinetix 7000 323
AM 283 Ultra1500 368
IAM 278 Ultra3000 337
power rail 435 Ultra5000 354
shunt module 441 circular DIN cables 379
slot filler module 441 combinations
Kinetix 6200/6500 see system combinations
AM 258 common actuator specifications 91
control modules 259 common motor specifications 19
IAM 256
communication specifications
Kinetix 7000 329
LDC-Series linear motors 205 EtherNet/IP, Kinetix 300 232
LDL-Series linear motors 217 EtherNet/IP, Kinetix 6500 251, 252,
LIM 461 253
motor power, feedback cables 415 SERCOS, Kinetix 6200 250
motor power, feedback, brake Ultra1500 369
cables 416 Ultra3000 338
mounting bracket 446 Ultra5000 355
MP-Series food-grade motors 55 CompactLogix
MP-Series integrated linear stages system overview 221
109 components
MP-Series low-inertia motors 36 Kinetix 2000 292
MP-Series medium-inertia motors Kinetix 300 231
47 Kinetix 6000 267
MP-Series multi-axis linear stages Kinetix 6200/6500 245
133 Kinetix 7000 312
MP-Series stainless-steel motors Ultra1500 365
61 Ultra3000 332

Publication GMC-SG001O-EN-P — March 2010 733


Index

Ultra5000 350 ControlLogix


connector kits system overview 219
catalog numbers 422, 427, 431 curves
drive-end connectors 414 see system combinations
drive-mounted example 423
low-profile 419, 422
low-profile example 418, 419 D
motor end 411 dc common bus
panel-mounted example 427 follower IAM 249, 271, 295
connector locations leader IAM 249, 271, 295
8720MC-RPS 487 pre-charge 249, 271, 295, 484
Kinetix 2000 total bus capacitance 249, 271, 295
AM 310 DC-DC converter, Kinetix 7000 447
IAM 309 dimensions
shunt module 310 8720MC line reactors 489
Kinetix 300 244 8720MC-RPS 485, 486
Kinetix 6000 ac line filters 464
AM 290 Bulletin MPAI electric cylinders 178
IAM 289 electric cylinders, replacement 154
shunt module 440 interface cables 404
Kinetix 6200/6500 Kinetix 2000
AM 264 AM 299
control modules 265, 266 IAM 297
IAM 264 power rail 302
Kinetix 7000 328 shunt module 303
LIM 460 slot filler 304
resistive brake modules 481 Kinetix 300
Ultra1500 372 drives 243
Ultra3000, 230V 344, 345 line filter 237
Ultra3000, 460V 346 shunt modules 238
Ultra5000, 230V 361, 362 Kinetix 6000
Ultra5000, 460V 363 AM 281
connector sets IAM 276
Kinetix 300 442 mounting bracket 446
Kinetix 6000 442 power rail 434
Kinetix 6200/6500 442 shunt module 440
Kinetix 7000 442 slot filler 441
line interface modules 442 Kinetix 6200/6500
resistive brake modules 442 AM 258
connector specifications IAM 255
Ultra1500 370 Kinetix 7000 325
Ultra3000 339 LDC-Series linear motors 197
Ultra5000 356 cooling plate 203
contactor specifications magnet track 202
Kinetix 2000 308 LDL-Series linear motors 213
Kinetix 300 241 magnet channel 216
Kinetix 6000 287 motor coil 214
Kinetix 6200/6500 262 LIM 457
Kinetix 7000 323 motor brake cable 404
Ultra1500 368 motor feedback cables 399
Ultra3000 338 motor power cables 396
Ultra5000 355 MP-Series electric cylinders 146
control board, Kinetix 7000 447 MP-Series food-grade motors 52
control module MP-Series integrated linear stages,
Kinetix 6200/6500 259 ballscrew 103

734 Publication GMC-SG001O-EN-P — March 2010


Index

MP-Series integrated linear stages, Kinetix 6000 283


direct drive 106 Kinetix 6200/6500 260
MP-Series low-inertia motors 26 Kinetix 7000 322
MP-Series medium-inertia motors linear actuators 91
42 linear motors 91
MP-Series stainless-steel motors rotary motors 19
59 Ultra1500 370
RDD-Series direct-drive motors 64 Ultra3000 339
resistive brake modules 480 Ultra5000 357
shaft seal kits Ethernet cable example 391
MP-Series food-grade motors extension cables 377
50 external encoders 448
MP-Series low-inertia motors
22
MP-Series medium-inertia F
motors 38 features
MP-Series stainless-steel analog servo modules 226
motors 57 Bulletin MPAI electric cylinders 170
TL-Series motors 81 HPK-Series motors 10
shunt modules, external 474 Kinetix 2000 15
TL-Series electric cylinders 150 Kinetix 300 15
TL-Series motors 84 Kinetix 6000 14
TL-Series NEMA motors 86 Kinetix 6200/6500 14
Ultra1500 371 Kinetix 7000 14
Ultra3000, 230V 341, 342 LDC-Series linear motors 11, 188
Ultra3000, 460V 343 LDL-Series linear motors 11, 206
Ultra5000, 230V 358, 359 line interface modules 452
Ultra5000, 460V 360 MP-Series ballscrew linear stages
download Motion Analyzer 17 93
drive-end connector kits 414 MP-Series direct-drive linear
drive-mounted breakout boards 424 stages 93, 110
MP-Series electric cylinders 13,
134
E MP-Series food-grade motors 9
electric cylinders MP-Series integrated linear stages
Bulletin MPAI 170 12
Bulletin MPAR 134 MP-Series low-inertia motors 9
Bulletin TLAR 134 MP-Series medium-inertia motors
enclosure sizing 9
Kinetix 2000 308 MP-Series stainless-steel motors 9
Kinetix 300 239 RDD-Series motors 10
Kinetix 6000 288 SERCOS interface modules 223
Kinetix 6200/6500 263 TL-Series electric cylinders 13, 134
Kinetix 7000 322 TL-Series motors 10
Ultra1500 369 Ultra1500 16
Ultra3000 338 Ultra3000 16
Ultra5000 355 Ultra5000 16
encoders 448 feedback options
environmental ratings HPK-Series motors 69
linear actuators 92 MP-Series food-grade motors 49
linear motors 92 MP-Series low-inertia motors 21
rotary motors 20 MP-Series medium-inertia motors
environmental specifications 37
Kinetix 2000 305 MP-Series stainless-steel motors
Kinetix 300 239 56

Publication GMC-SG001O-EN-P — March 2010 735


Index

RDD-Series direct-drive motors 62 IAM 298


TL-Series motors 79 power rail 302
fiber-optic cable example 389 shunt module 303
follower IAM 249, 271, 295 slot filler module 304
force/velocity curves connector locations
see system combinations AM 310
fuse specifications IAM 309
Kinetix 2000 307 shunt module 310
Kinetix 300 240 dimensions
Kinetix 6000 286 AM 299
Kinetix 6200/6500 262 IAM 297
Kinetix 7000 323 power rail 302
Ultra1500 368 shunt module 303
Ultra3000 337 slot filler 304
Ultra5000 354 drive components 292
features 15
fiber-optic cable example 389
G integrated axis modules 296
general motor performance specifications
definitions 90 circuit breaker/fuse 307
contactor ratings 308
enclosure sizing 308
H environmental 305
headers, safe-off 443 maximum fdbk cable length
HPK-Series motors 69 306
brake specifications 71 maximum power cable length
catalog number 78 285, 307
encoder features 69 power dissipation 308
features 10 power, AM 298
load force ratings 77 power, IAM 296
motor connectors 69 power, shunt module 303
options 69 transformer, control 308
performance specifications 70 weight 305
typical configuration
common bus 295
I with LIM 293
I/O specifications without LIM 294
Ultra1500 369 Kinetix 300
Ultra3000 339 accessories 235
Ultra5000 356 catalog numbers 244
integrated axis modules connector locations 244
Kinetix 2000 296 connector sets 442
Kinetix 6000 274 dimensions 243
Kinetix 6200/6500 254 drive components 231
series change 268 Ethernet cable example 391
interface cable combinations 392 features 15
interface cables, RBM 482 I/O terminal block 235
line filters 237
memory module programmer 236
K memory modules 236
Kinetix 2000 shunt modules 238
axis modules 298 specifications
cable clamp bracket kit 445 circuit breaker/fuse 240
catalog numbers contactor ratings 241
AM 299 enclosure sizing 239

736 Publication GMC-SG001O-EN-P — March 2010


Index

environmental 239 typical configuration


maximum fdbk cable length common bus 271
242 with LIM 269
power 233 without LIM 270
power dissipation 239 Kinetix 6200/6500
shunt 238 axis modules 257
transformer, control 241 catalog numbers
weight 239 AM 258
typical configuration 232 control modules 259
Kinetix 6000 IAM 256
axis modules 279 communication
catalog numbers EtherNet/IP 251, 252, 253
AM 283 fiber-optic example 390
IAM 278 SERCOS 250
mounting bracket 446 connector locations
power rail 435 AM 264
shunt module 441 control modules 265, 266
slot filler module 441 IAM 264
connector locations connector sets 442
AM 290 control modules 259
IAM 289 dimensions
shunt module 440 AM 258
connector sets 442 IAM 255
dimensions drive components 245
AM 281 features 14
IAM 276 integrated axis modules 254
mounting bracket 446 specifications
power rail 434 circuit breaker/fuse 262
shunt module 440 contactor ratings 262
slot filler 441 enclosure sizing 263
drive components 267 environmental 260
features 14 maximum fdbk cable length
fiber-optic cable example 389 261
integrated axis modules 274 maximum power cable length
peak enhancement 515, 653 261
power rails 432 power dissipation 263
safe-off cables power, AM 460V 257
drive-to-drive 444 power, IAM 460V 254
safe-off headers 443 transformer, control 262
specifications weight 260
circuit breaker/fuse 286 typical configuration
contactor ratings 287 common bus 249
enclosure sizing 288 with LIM 247
environmental 283 without LIM 248
maximum fdbk cable length Kinetix 7000
284 catalog numbers 329
power dissipation 288 connector locations 328
power, AM 230V 279 connector sets 442
power, AM 460V 280 control board kit 447
power, IAM 230V 274 DC-DC converter kit 447
power, IAM 460V 275 dimensions 325
power, shunt module 435, 436, drive components 312
437 features 14
transformer, control 287 fiber-optic cable example 389
weight 284 specifications

Publication GMC-SG001O-EN-P — March 2010 737


Index

circuit breaker/fuse 323 selection flowchart 454


contactor ratings 323 selection table 453
enclosure sizing 322 specifications 455
environmental 322 line reactors
maximum fdbk cable length 8720MC 488
324 linear actuators
power 321 brake applications 92
power dissipation 322 Bulletin MPAI 170
weight 322 Bulletin MPAR and TLAR 134
system components, common bus Bulletin MPAS 93
318 Bulletin MPMA 110
terminal blocks 328 certifications 12
typical configuration features 12
full regen 316, 317 linear motors
regen braking 315 brake applications 92
without LIM 314 certifications 11
Kinetix Integrated Motion 5 LDC-Series 188
checklist 8 LDL-Series 206
selection 11
L load force ratings
HPK-Series motors 77
LDC-Series linear motors 188 MP-Series and TL-Series electric
accessories 188 cylinders 136
catalog number 205 MP-Series food-grade motors 54
dimensions 197 MP-Series integrated linear stages
cooling plate 203 96
magnet track 202 MP-Series low-inertia motors 33
features 11, 188 MP-Series medium-inertia motors
performance specifications 189 45
weight specfications 195 MP-Series stainless-steel motors
LDL-Series linear motors 206 60
accessories 206 TL-Series motors 88
catalog number 217 Logix modules 219
dimensions 213 low profile connector kits 419, 422
magnet channel 216
motor coil 214
features 11, 206 M
performance specifications 207 maximum fdbk cable length 242,
weight specifications 212 261, 284, 306, 324, 340, 357,
leader IAM 249, 271, 295 370
life specifications maximum power cable length 261,
Bulletin MPAI electric cylinders 172 285, 307
Bulletin MPAR and TLAR electric
memory module programmer
cylinders 138
Bulletin MPAS linear stages 95 Kinetix 300 236
Bulletin MPMA linear stages 114 memory modules
line interface modules Kinetix 300 236
auxiliary input 451 memory specifications
auxiliary output 450 Ultra5000 356
catalog numbers 461 Motion Analyzer
connector locations 460 download 17
connector sets 442 software 6, 8
dimensions 457 motion control accessories 375
features 452 motor brake applications
mounting brackets 446 linear actuators 92

738 Publication GMC-SG001O-EN-P — March 2010


Index

linear motors 92 brake specifications 99


rotary motors 20 catalog number 109
motor cable selection dimensions, ballscrew 103
HPK-Series motors 384 dimensions, direct drive 106
LDC-Series linear motors 388 direct-drive features 93
LDL-Series linear motors 388 features 12
MPAI-A/B electric cylinders 387 life specifications 95
MPAR-A/B electric cylinders 387 load force ratings 96
MPAS-A/B linear stages 386 performance specifications, 230V
MPF-A/B motors 382 96
MPL-A/B motors 380 stroke lengths 100
MPM-A/B motors 383 weight specifications 100
MPS-A/B motors 382 MP-Series low-inertia motors 21
RDD-Series motors 384 brake specifications 25
TLAR-A electric cylinders 386 catalog number 36
TL-Series motors 385 dimensions 26
motor connectors encoder features 21
Bulletin MPF 49 features 9
Bulletin MPL 21 load force ratings 33
Bulletin MPM 37 motor connectors 21
Bulletin MPS 56 options 22
Bulletin RDB 62 performance specifications 23
HPK-Series 69 shaft seal kit dimensions 22
motor-end connector kits 411 MP-Series medium-inertia motors
motors 37
external encoders 448 brake specifications 41
HPK-Series 69 catalog number 47
MP-Series food-grade 49 dimensions 42
MP-Series low-inertia 21 encoder features 37
MP-Series medium-inertia 37 features 9
MP-Series stainless-steel 56 load force ratings 45
RDD-Series direct-drive 62 motor connectors 37
selection 9 options 38
specifications, common 19 performance specifications 39
MP-Series electric cylinders 134 shaft seal kit dimensions 38
see Bulletin MPAI electric cylinders MP-Series multi-axis linear stages
see Bulletin MPAR and TLAR 110
electric cylinders accessory kits 111
MP-Series food-grade motors 49 brake specifications 114
brake specifications 51 catalog number 133
catalog number 55 direct-drive features 110
dimensions 52 life specifications 114
encoder features 49 system combinations 115
features 9 MP-Series stainless-steel motors
load force ratings 54 56
motor connectors 49 brake specifications 58
options 50 catalog number 61
performance specifications 50 dimensions 59
shaft seal kit dimensions 50 encoder features 56
MP-Series integrated linear stages features 9
93 load force ratings 60
accessory kits 94 motor connectors 56
accuracy specifications 96 options 57
ballscrew features 93 performance specifications 58
shaft seal kit dimensions 57

Publication GMC-SG001O-EN-P — March 2010 739


Index

N motor connectors 62
N-Series motors performance specifications 63
resistive brake modules 479
retrofit with TL-Series NEMA 81
catalog numbers 482
connector locations 481
P connector sets 442
panel mounted breakout boards 428 dimensions 480
peak enhancement interface cables 482
peak enhancement utility 268, 515, specifications 479
653 rod deflection 137
specifications 272
performance specifications S
also see system combinations safe-off
Bulletin MPAI electric cylinders 175
cables, drive-to-drive 444
Bulletin MPAR electric cylinders
headers 443
141
selection
Bulletin TLAR electric cylinders 141
HPK-Series motors 70 drive-mounted breakout 424
LDC-Series linear motors 189 linear actuators 12
LDL-Series linear motors 207 linear motors 11
MP-Series food-grade motors 50 low-profile connector kits 419, 422
MP-Series integrated linear stages motor cables 380
96 panel-mounted breakout 428
MP-Series low-inertia motors 23 power rail 300, 432
MP-Series medium-inertia motors rotary actuators 9
39 rotary motors 9
MP-Series stainless-steel motors system components 8
58 SERCOS interface modules 223
RDD-Series direct-drive motors 63 catalog numbers 225
TL-Series motors 82 certifications 223
position command specifications features 223
Ultra1500 369 specifications 224
power dissipation specifications series change 268
Kinetix 2000 308 peak enhancement feature 268,
Kinetix 300 239 515, 653
Kinetix 6000 288 peak enhancement specifications
Kinetix 6200/6500 263 272
Kinetix 7000 322 servo drives 14
Ultra3000 338, 369 shaft seal kits
Ultra5000 355 MP-Series food-grade motors 50
power rail MP-Series low-inertia motors 22
catalog numbers 302, 435 MP-Series medium-inertia motors
dimensions 302, 434 38
selection 300, 432 MP-Series stainless-steel motors
pre-charge 249, 271, 295, 484 57
TL-Series motors 81
shunt modules, external
R Bulletin 1336 472
RBM 479 Bulletin 1394 471
RDD-Series direct-drive motors 62 Bulletin 2090 473
catalog number 68 catalog numbers 478
dimensions 64 dimensions 474
encoder features 62 slot filler module 304, 441
features 10 software

740 Publication GMC-SG001O-EN-P — March 2010


Index

Motion Analyzer 6, 8 maximum fdbk cable length


Ultraware 347, 364, 373 284
specifications power dissipation 288
8720MC power, AM 230V 279
line reactors 488 power, AM 460V 280
8720MC-RPS power, IAM 230V 274
power 483 power, IAM 460V 275
precharge 484 power, shunt module 435, 436,
ac line filters 463 437
actuators, common 91 transformer, control 287
analog servo modules 227 weight 284
Bulletin 1336 shunts 472 Kinetix 6200/6500
Bulletin 1394 shunts 471 circuit breaker/fuse 262
Bulletin 2090 shunts 473 contactor ratings 262
Bulletin 2097 shunts 238 environmental 260
Bulletin MPAI electric cylinders 174 maximum fdbk cable length
Bulletin MPAR and TLAR electric 261
cylinders 140 maximum power cable length
environmental 261
linear actuators 91, 92 power dissipation 263
linear motors 91, 92 power, AM 460V 257
rotary motors 19, 20 power, IAM 460V 254
extension cables 409 transformer, control 262
interface cables 410 weight 260
Kinetix 2000 Kinetix 7000
circuit breaker/fuse 307 circuit breaker/fuse 323
contactor ratings 308 contactor ratings 323
environmental 305 environmental 322
maximum fdbk cable length maximum fdbk cable length
306 324
maximum power cable length power 321
285, 307 power dissipation 322
power dissipation 308 weight 322
power, AM 230V 298 LDC-Series linear motors 189
power, IAM 230V 296 LDL-Series linear motors 207
power, shunt module 303 LIM 455
transformer, control 308 motor brake cables 408
weight 305 motor feedback cables 409
Kinetix 300 motor power cables 408
circuit breaker/fuse 240 motor, common 19
contactor ratings 241 peak enhancement 272
environmental 239 resistive brake modules 479
I/O terminal block 235 SERCOS interface modules 224
line filters 237 transition cables 409
maximum fdbk cable length Ultra1500
242 circuit breakers 368
power 233 communication 369
power dissipation 239 connectors 370
shunt modules 238 contactors 368
transformer, control 241 environmental 370
weight 239 fuse 368
Kinetix 6000 I/O 369
circuit breaker/fuse 286 maximum fdbk cable length
contactor ratings 287 370
environmental 283 position command 369

Publication GMC-SG001O-EN-P — March 2010 741


Index

power 367 644


power dissipation 369 MPAS-A linear stages 640
Ultra3000 MPAS-B linear stages 642
aux feedback 339 MPF-A motors 503
circuit breakers 337 MPF-B motors 505
communication 338 MPL-A motors 492
connectors 339 MPL-B motors 497
contactors 338 MPM-A motors 500
environmental 339 MPM-B motors 501
fuse 337 MPS-A motors 507
I/O 339 MPS-B motors 508
maximum fdbk cable length TLAR-A electric cylinders 650
340 TLY-A motors 509
power dissipation 338 Kinetix 6000
power, 230V 334, 335 LDC-Series linear motors 668,
power, 460V 336 672
Ultra5000 LDL-Series linear motors 679
aux feedback 356 MPAI-A/B electric cylinders
circuit breakers 354 664
communication 355 MPAR-A/B electric cylinders
connectors 356 661
contactors 355 MPAS-A linear stages 654
environmental 357 MPAS-B linear stages 657
fuse 354 MPF-A motors 542
I/O 356 MPF-B motors 546
maximum fdbk cable length MPL-A motors 516
357 MPL-B motors 522
memory 356 MPM-A motors 532
power dissipation 355 MPM-B motors 534
power, 230V 351, 352 MPS-A motors 550
power, 460V 353 MPS-B motors 551
standard cable lengths 393 RDB-B motors 553
stroke lengths TLY-A motors 558
Bulletin MPAI electric cylinders 174 Kinetix 6200/6500
Bulletin MPAR electric cylinders LDC-Series linear motors 672
140 MPAI-B electric cylinders 664
Bulletin MPAS linear stages 100 MPAR-B electric cylinders 661
Bulletin TLAR electric cylinders 140 MPAS-B linear stages 657
system combinations MPF-B motors 546
Kinetix 2000 MPL-B motors 522
LDC-Series linear motors 695 MPM-B motors 534
LDL-Series linear motors 699 MPS-B motors 551
MPAI-A electric cylinders 689 RDB-B motors 553
MPAR-A electric cylinders 687 Kinetix 7000
MPAS-A linear stages 683 HPK-Series motors 577
MPF-A motors 568 MPL-B motors 583
MPL-A motors 562 MPM-B motors 588
MPM-A motors 567 RDB-B motors 593
MPS-A motors 570 MP-Series multi-axis linear stages
TLAR-A electric cylinders 692 115
TLY-A motors 571 Ultra1500
Kinetix 300 TL-A motors 634
MPAI-A/B electric cylinders Ultra3000
646 LDC-Series linear motors 717,
MPAR-A/B electric cylinders 721

742 Publication GMC-SG001O-EN-P — March 2010


Index

LDL-Series linear motors 727 Kinetix 300 232


MPAI-A/B electric cylinders Kinetix 6000
713 common bus 271
MPAR-A/B electric cylinders with LIM 269
710 without LIM 270
MPAS-A linear stages 703 Kinetix 6200/6500
MPAS-B linear stages 707 common bus 249
Ultra3000/5000 with LIM 247
MPF-A motors 622 without LIM 248
MPF-B motors 625 Kinetix 7000
MPL-A motors 597 full regen 316, 317
MPL-B motors 603 regen braking 315
MPM-A motors 611 without LIM 314
MPM-B motors 614 Ultra1500 366
MPS-A motors 627 Ultra3000
MPS-B motors 628 analog 333
TLY-A motors 630 DeviceNet 333
SERCOS 332
Ultra5000 350
T DeviceNet 350
technical support 17
terminal blocks
Kinetix 7000 328 U
TL-Series electric cylinders 134 Ultra1500
see Bulletin MPAR and TLAR battery 373
electric cylinders catalog numbers 373
TL-Series motors connector locations 372
brake specifications 83 dimensions 371
Bulletin TL 79 drive components 365
Bulletin TLY 79 features 16
catalog number 89 software 373
dimensions 84 specifications
dimensions, NEMA 86 circuit breakers 368
encoder features 79 communication 369
features 10 connectors 370
load force ratings 88 contactors 368
N-Series retrofit 81 enclosure sizing 369
options 81 environmental 370
performance specifications 82 fuse 368
shaft seal kit dimensions 81 I/O 369
weight specifications 83 maximum fdbk cable length
torque/speed curves 370
see system combinations position command 369
total bus capacitance 249, 271, 295 power 367
transformer specifications power dissipation 369
typical configuration 366
Kinetix 2000 308
Ultra3000
Kinetix 300 241
Kinetix 6000 287 architectures 331
Kinetix 6200/6500 262 catalog numbers 347
transition cables 378 connector locations, 230V 344, 345
connector locations, 460V 346
typical configuration
dimensions, 230V 341, 342
Kinetix 2000 dimensions, 460V 343
common bus 295 drive components 332
with LIM 293 features 16
without LIM 294

Publication GMC-SG001O-EN-P — March 2010 743


Index

fiber-optic cable example 389 fuse 354


software 347 I/O 356
specifications maximum fdbk cable length
aux feedback 339 357
circuit breakers 337 memory 356
communication 338 power dissipation 355
connectors 339 power, 230V 351, 352
contactors 338 power, 460V 353
enclosure sizing 338 typical configuration 350
environmental 339 DeviceNet 350
fuse 337 Ultraware software 347, 364, 373
I/O 339
maximum fdbk cable length
340 W
power dissipation 338 weight specifications
power, 230V 334, 335 Bulletin MPAI electric cylinders 176
power, 460V 336 Bulletin MPAR 142
typical configuration Bulletin TLAR 142
analog 333 HPK-Series motors 70
DeviceNet 333 Kinetix 2000 305
SERCOS 332 Kinetix 300 239
Ultra5000 Kinetix 6000 284
architectures 349 Kinetix 6200/6500 260
catalog numbers 364 Kinetix 7000 322
connector locations, 230V 361, 362 LDL-Series linear motors 212
connector locations, 460V 363 MP-Series food-grade motors 50,
dimensions, 230V 358, 359 51
dimensions, 460V 360 MP-Series integrated linear stages
drive components 350 100
features 16 MP-Series low-inertia motors 23
software 364 MP-Series medium-inertia motors
specifications 39
aux feedback 356 MP-Series stainless-steel motors
circuit breakers 354 58
communication 355 TL-Series motors 83
connectors 356 Ultra1500 370
contactors 355 Ultra3000 339
enclosure sizing 355 Ultra5000 357
environmental 357

744 Publication GMC-SG001O-EN-P — March 2010


For more information, refer to our website: http://www.ab.com/motion
For Allen-Bradley Technical Support information, refer to: http://www.ab.com/support or Tel: (1) 440.646.5800

Allen-Bradley, CompactLogix, ControlLogix, ControlNet, DriveExplorer, HPK-Series, Integrated Architecture, Kinetix, LDC-Series, LDL-Series,
MicroLogix, MP-Series, NetLinx, PanelView Plus, POINT I/O, PowerFlex, RSLogix 5000, SLC, Ultra1500, Ultra3000, Ultra5000, ViewAnyWhere,
Rockwell Automation, Rockwell Software, SLC, Stratix 6000, and TL-Series are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication GMC-SG001O-EN-P — March 2010


Supersedes Publication GMC-SG001N-EN-P — January 2009 Copyright © 2010 Rockwell Automation. All rights reserved. Printed in USA.

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