COLD CHAMBER

DIE CASTING MACHINE

Study Carefully Before Operating

MODEL：ZDC-560TCM

OPERATION MANUAL
ZITAI-PRECISION MACHINERY CO., LTD
No 172, Shi Tou Rd., Shen Kang Hsiang , 429, Taichung Hsien, Taiwan.

Tel：886-4-2561-1858 Fax：886-4-2561-1862 ; 886-4-2562-0715

Year of Construction： Serial No： E712-011
(Please write down Serial No. from machine)
URL:http://www.zitai.com
e-mail:[email protected]

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 Preface

WARNING: FAILURE TO FOLLOW THESE RULES MAY

CAUSE RESULT IN SERIOUS PERSONAL INJURY

To keep the machine in best condition, and to maintain the highest efficiency in its
performance，it is essential that the machine is treated with appropriate care.

Although we utilized our utmost attention when building the machine to make them display
the outstanding features. For this purpose, our fullest efforts have been exhausted in designing
and in processing the machining work to achieve their highest level of craftsmanship.
However, unless the machine is used with proper care and maintenance, it may not show up
its original function, even in worst case, it may exposed to serious damages and eventually
reducing machine life. In such case, we should not be held responsible for its outcomes.

In this manual, there described some of fundamental knowledge regarding the operation of
Die Casting Machine. Before starting to use the machine, the operator is requested to fully
read this manual, and sets about the operation in the correct manner. If you find any
description vague or any doubt in the manual, or if you are not satisfied with this manual, you
are kindly requested to contact us. Further, we are always taking up the improvement in
design, so, we are afraid that, in some case, the description of this manual may vary from the
actual unit in a very minute point. Should this happen, please feel free to contact us.

This operating manual is base on the safety principle , all optional equipment’s and
accessories are possibly include in the manual , but user cannot use the manual as a standard
of shipment.

All shipment contents shall be according to a contract.

Cold Chamber Die Casting Machine

ZITAI-PRECISION MACHINERY CO., LTD.

No 172, Shi Tou Road, Shen Kang Hsiang,
Taichung Hsian, Taiwan, R.O.C.,
Tel:886-4-25611858, Fax:886-4-25611862，886-4-25620715

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 1. Safety Introduction and Specification
1.1. Foreword:

Cold Chamber Die Casting Machine

The ; ZDC series cold chamber die casting machine is in the range of professional
machinery for forming of aluminum; zinc and bronze products, made by ZITAI-Precision
Machinery Co., Ltd.

ZDC series are equipped with high safety guard features. They offer easy to use control panels
and advanced features for machine operation in the topmost safety protecting condition. The
safety guard functions not only guarantee the safety of operators when using the machines but
also lower all possible damage caused to the machine.

It is so designed they only a skilled person is allowed to operate this machine, otherwise they
must be trained until he know how to operate it safely.

Under normal operating condition and with well maintenance, it will be not necessary to renew
many components except those are consumptive.

1.2. Using Restriction:

The series are suitable for forming products made of aluminum; zinc and bronze material.
If user want to try non-aluminum; zinc and bronze material such as plastic, wood, and stone
etc. For the safety considered, it is forbidden. If you have any question, please refer to our
agency or company.

The purpose of these introductions is to advise the customer and the operator on the design,
construction, operation and maintenance of Cold Chamber Die-Casting Machines. The
attached illustrations, drawings and diagrams are intended to show the outstanding features,
but are not binding for dimensional accuracy or minor details.
As with all machinery here are certain hazards involved with operation and use of the machine.
Using the machine with respect and caution will considerably lessen the possibility of personal
injury. However, if normal safety precautions are overlooked or ignored, personal injury to the
operator may result.
This machine was designed for certain applications only. We strongly recommend that this
machine NOT be modified and/or used for any application other than for which it was
designed. If you have any questions relative to its application DO NOT use the machine until
you have had detail instruction from your dealer.

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1.3. Safety Instruction:

1.3.1. General safety rules for all machines:

1. Read instruction manual before operating the machine for your own safety.
Person(s) who operate the machine must be trained, read and understood to use the safety
measures, and possess the ability to obey and execute the regulation stated in this manual.
Learn the machine's application and limitations as well as the specific hazards peculiar to
it.

2. Ground all machines.

A terminal for the connection of the external ground conductor is provided in the vicinity
of the associated phase conductor terminals with marked "PE". It should make sure the
"PE" terminal being connection before machine operating.

3. Keep guards in place.

Keep guards in place and in working order.

4. Keep working area clean.

Cluttered areas and benches invite accidents.

5. Don't use in dangerous environment.

Don't use machines in damp or wet locations, or expose them to rain.
Keep working area well lighted. If you do not get the information about lighting,
a light intensity of 300 Lux is the least value to be supplied.

6. Do not operate electric machines near flammable liquids or in gaseous or explosive

atmospheres.
Motors in these machines may spark and ignite fumes.
In particular, an appropriate ventilating device is necessary to keep operator from
hazardous vapor.

7. Keep children and visitors away.

All children and visitors should be kept at a safe distance from work area.

8. Make workshop kid proof.

With padlocks, master switches, or by removing starter keys.

9. Store idle tools.

When not in use, tools should be store in a dry, high or locked up place, out of reach of
children.

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 10. Wear proper apparel.
No loose clothing, glove neckties, rings bracelets, or other jewelry to get caught in
moving parts. No-slip footwear is recommended. Wear protective hair covering to contain
long hair.

11. Don't overreach.

Keep proper footing and balance at all times.

12. Remove adjusting keys and wrenches.

Form habit of checking to see that keys and adjusting wrenches are removed from
machine before turning it on.

13. Stay alert.

Watch what you are doing. Do not operate machine when you are tired.

14. Never stand on machine.

Don't step and climb on machines.
Serious injury could occur if the machine is tipped or if the machine is unintentionally
contacted. Before switch on the power, insure there is no person inside the danger zones.

15. Stand on proper position for operation.

Please stand in front of machine for operation.
Please see the drawing of workstation in the afterward pages.

16. Access position:

Please see the drawing of access position for the manual feeding material in the afterward
pages for marking of the machine. Be careful to balance your gravity to obviate
slipping and falling.

17. Don't force machines.

It will do the job better and be safer at the rate for which it was designed.

18. Use right tool.

Don't force tool or attachment to do a job for which it was not designed.

19. The machine can be operated in a factory, which built according to the regarding
regulations. Please sustain a suitable illumination, ventilation, and filtered cooling water.

1.3.2. Safety instructions for maintenance:

Under normal operating condition and with well maintenance, it will be not
necessary to renew many components except those are consumptive.

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 1. Have your machine repaired by a qualified person.
Repairs should only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.

2. Maintain machines with care.

Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.

3. Check damaged parts.

Before further use of the machine, a guard or other part that is damaged should be
carefully checked to determine what it will operate properly and perform its intended
function. Being check for alignment of moving parts, binding of moving parts, breakage
of parts, mounting and any other conditions that may affect its operation. A guard or other
part that is damaged should be properly repaired or replaced

4. Hydraulic oil replacement:

Fire and smoke are not allowed near the working area when hydraulic oil is replaced.

5. Disposing wasted material and wasted hydraulic oil shall obey the local regulation
and be deeply careful.
6. Fire extinguisher:
Workshop of user shall be with the fire extinguisher or other devices according to
the local safety regulations and be deeply careful.

1.3.3. Safe working practice:

It is so designed they only a skilled person is allowed to operate this machine, otherwise
they must be trained until he know how to operate it safely.

1. Operator training:
It is essential that all operators of Cold Chamber Die Casing Machine are adequately
trained in the use, adjustment and operation of this machine, this covers in particular:
(1) The dangers associated with the operation of the machine.
(2) The principles of machine operating, correct use and adjustment of the machine and its
special accessories.
(3) The completed knowledge about the safe function of this machine.
(4) The safe handling of workplace when necessary.

2. Stability:
For the machine to be used safely, it shall be stable and securely fixed to the floor.

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 3. Use recommended ancillary equipment.
The use of improper accessories may cause risk of injury to persons.

If ancillary equipment is removed the original guards or safety devices shall be replaced.
ZITAI and our authorized agency are responsible for a future connection of the
machine with ancillary equipment only if we ourselves have designed such
connection.
4. Material suitable for this machine:
The series are suitable for forming products made of aluminum; zinc and bronze material.

5. Handling of tools.
Care shall be exercised when handling tools, tool carriers shall be used whenever
practicable.

6. Setting the tool in the machine.

Use special equipment e.g. gauges for setting the tool when machine standstill.
The setting of tool can be carried out by the qualified person only.
The setting of tool can be carried out only when the power is disconnected from the
power source.

7. Direction of feeding.
Check the direction of motor when the power of machine is switching on.

8. Reduce the risk of unintentional starting.

Make sure switches of control panel are OFF position before operating hand-held
connecting device.

9. Never leave machine running unattended. Turn power off from the hand-held
disconnecting device. Don't leave machine until it comes to a complete stop.

10. Make sure machine is disconnected from power supply:

Make sure machine is disconnected from power supply before started the normal
maintenance and service, adjustment, or repairing.
Make sure hand-held disconnecting device is OFF position and locked with key.

11. Secure work.

Use tools to hold work when practical. It's safer than using your hand and it frees both
hands to operate machine.

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 12. Reaction with emergency situation:
This machine provides two emergency buttons. It is self-latching push-button on the
control panel. The emergency button is colored red and yellow background. After
emergency stop, follow the normal start up procedure and suitable operation to obviate
the hazard.

13. Application and prohibition of use:

(1) Do not operate this machine beyond the limit of its capacity. Refer to specification of this
manual.
(2) It is prohibited to modify this machine for the use beyond the specification or function
provided by the manufacture.
If user want to try non-aluminum materials such as plastic, wood, and stone…
etc.
For the safety reason, it is forbidden.
(3) It is prohibited for the operator to by-pass the switch of any interlocking system about
the safeguard of this machine in any situation.

14. Electrical equipment is constructed for the following conditions:

If the operation beyond the conditions described as follows is required, the assessment to
keep electrical equipment in a good and safe performance is necessary.
(1) Supply voltage: 0.9 - 1.1 nominal supply voltage.
(2) Source frequency: 0.99 - 1.01 nominal frequency.
(3) Ambient temperature: 50C - 400C.
(4) Relative humidity: not exceed 50% at 400C.
(Higher relative humidity may be permitted at lower temperature, e.g. 90% at 200C.)

(5) Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
(6) Avoid exposing to direct sunlight or heat rays which can change the environmental
temperature.
(7) Avoid exposing to abnormal vibration.
(8) Have to connect to earth.
(9) The limit of altitude: 0-1000 meters.
(10) Electrical equipment shall withstand the effects of transportation and storage temperature
within a range of -25oC to 55oC and for short periods not exceeding 24 hours at up to
+70oC.

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1.4. Additional Safety Rules:
1. Do not operate this machine without permission and being trained.
It is prohibited to operate the machine without the permission from administer of this
machine, without being trained, and without reading the instruction manual.
2. CAUTION: Always keep hands and fingers away from the mold when the machine is
running.
3. Always provide adequate protective guard before operating.
4. Use a fine mold and keep machine clean for best and safest performance.

5. SHUT OFF the power, remove the products, and clean the table before leaving the
machine.
6. Particular safety rule for storage condition of machine:
(1) If the machine is not to be operated for a long period of time it shall be stored with
the appropriate protection for the ingress of dust or the other substance in a suitable
environment and place.
(2) During storage, any kind of power should be disconnected, and the hydraulic oil,
cooled water, and plastic material should be removed from machine.
7. The connection of auxiliary equipment including any necessary modification of the
guarding of the machine shall not afford unprotected access to danger area of the
machine.
8. Stopping devices including emergency stopping devices shall function as described.
9. Particular safety rule for setting the mold.
Falling of the mold or its parts shall be prevented, e.g. by additional mechanical
restraint devices or by self retaining clamping elements.
Before lifting the mold, be sure that all components of the mold are fixed.
10. Mold selection.
These series machine have no setting mold of control system.
If you open the front door, all movements of mechanism will stop.
When you want to be setting the mold, you must select the manual mold of control
system.
11. Safety for the heating elements.
For the parts whose surface temperature is so high, that could scald touching the
appropriate warning ate given on the visible area of that part.
Always keep yourself away from those hot parts.
Due to maintenance of heating elements, thermal hazards shall be prevented by
appropriate personal protective equipment. That is thermo-isolated glove shall be

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 worn.

In addition, the operator shall know the temperature level for each area before
operation.
When the barrel temperature exceed operator’s setting allowable difference value
(maximum system rating temperature value 400 oC), buzzer will ring and switch off
power of heating.
12. The noise level when the machine is with mould may be higher because of pneumatic
air. Be careful to protect by ear protecting device.
13. Any other maintenance is welcome to be contacted manufacturer or our distributor.
14. There should be warning labels to warn the worker near the access positions of the
machine of the danger that any falling parts or equipment of the machine when shipped
and operated.

1.5. Machine Operation Cautions:

1. When casting work is processed, remember that the least rate of clamping force
should be applied. Should bigger than maximum clamping force be applied, machine
life will be shortened significantly.

2. Do not use defective die. The die mounting side of middle and moving platens has
been finished to its highest level. Therefore, if surface coarsely die or mal-parallel die
being used, it may damage toggle link, or may give bad habit to the die clamping
Unit, causing burr or breakage of the machine. The machine’s parallel tolerance:
0.05 mm.

3. Use recommended oil. Before start operation, be sure of checking oil everyday.

4. The grease replenish must be conducted at least once every 6 month. However, for
the machine that is used for more than 20 hour a day, the grease feeding must be
conducted at least once a month. We are liable for the use of recommended grease
of trouble causing. In case of grease shortage, the bush parts becomes abnormally
heated, and the toggle may become inoperable and/or machine it self may exposed
to breakage.

1.6. Operation Memo:

For the protection from critical danger, this machine is provided with safety devices.
Operator, however, should not be overconfident but should abide by the cautions given
below.

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 1. During operation, any part of human body or clothing should not be drawn into the
moving part.

2. The machine should not be operated without the safety device, safety covering being
positioned in place.

3. The safety device should never be modified.

4. Strictly in accordance with the instruction manual, the adjustment and inspection
must be conducted everyday.

5. Before start operation, be sure to confirm if safety hook and emergency stop buttons
function in normal condition.

6. The electric circuit soul not be altered in any case. In case of need to modify circuit
(other than timer setup), please contact us for verification.

1.7. To Safety Director And Factory Manager:

Nowadays, die-casting has been much improved in its automation, therefore safety
problem of die casting machine can not be discussed without referring to peripheral
equipment’s. Not only the safety device of decanting machine alone but also total safety
device over combined system must be fully considered altogether between user and
maker. In order to prevent accidents, special attention of safety director and factory
manager is directed to following points.

1. Factory manager shall always watch working staff to see if they abide by the
permanent cautions regarding safety.

2. To place employee to casting job only after sufficient training have been given in
regard to the correct method of machine operation.

3. Even if each unit of hydraulic, electric and mechanical device functioning in normal
condition, it is still necessary to see if maintenance and inspection being carried out
properly.

4. In case of damage on the part where safety device, protection cover etc. has been
installed, do not forget to contact us. Do not do any repair or remove any part of
them without our agreement.

5. When parts being needed for repair or replacement, use ZITAI designated parts.

6. In case of accident or disaster happened, contact us immediately.

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1.8. Explanation for the Safety Device:
Basically the guarding system was constructed in accordance with the relevant safety
standards. In order to ensure the safety of operation, be sure to get aware of and keep the their
normal function whenever you start your work..

The following table shows the safety devices used for this machine. Read in detail before you
start to operate this machine.
Drawing No. Description Normal Function
Safety guard 1. Emergency stop.
(Power operated guard) 2. Disconnect clamping unit.
3. Disconnect electric circuit.
4. Ignite the alarm and buzzer.
Heater cover Protect operator from getting burned
Belt cover Protect operator from being jammed by
the rotating belt
Front Safety Guard Limit Switch Indicates the mechanic motions are
effective.
Limit Switch Corresponding together to disconnect
air and oil circuit.
Emergency Button Emergency Stop
Fixed Guard Protect operators from harm when
intruding the machine
Die Head Fixed Cover Preventing hands from getting near the
die head and burned
Vent Pipe Connect pipes for ventilation

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 CONTENTS
PREFACE .............................................................................................

1. SPECIFICATION
1-1 Locking unit ..........................................................................................
1-2 Shot unit ................................................................................................
1-3 Ejection unit ..........................................................................................
1-4 Casting capacity ....................................................................................
1-5 Dry cycling ............................................................................................
1-6 Hydraulic ...............................................................................................
1-7 Hydraulic core pull unit ........................................................................
1-8 Lubrication of plunger tip .....................................................................
1-9 Cooling water ........................................................................................
1-10 Electric ...................................................................................................
1-11 Machine measurement ..........................................................................

2. INSTALLATION AND PREPARATION

2-1 Machine dimension.................................................................................
2-2 Installation place ...................................................................................
2-3 Foundation ............................................................................................
2-4 Cooling water ........................................................................................
2-5 Compressed air ......................................................................................
2-6 Gas ........................................................................................................
2-7 Machine unloading ................................................................................
2-8 Installation .............................................................................................
2-9 Installation of electrical power supply....................................................
2-10 Cooling water piping..............................................................................
2-11 Initial run with machine installation finished.........................................
Cooling sys. Diagram.............................................................................
Danger precaution<1>............................................................................
Danger precaution<2>............................................................................
Danger precaution<3>............................................................................
Pictorial danger <1>................................................................................
Pictorial danger <2>...............................................................................
Movement direction<1>..........................................................................

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 Movement direction<2>..........................................................................
Movement direction<3>..........................................................................
Operation area.........................................................................................
Closing safety device..............................................................................
Limit switch location..............................................................................
Emergency location.................................................................................
Ladler switch...........................................................................................
Extractor switch......................................................................................
Spray switch............................................................................................
Machine part list.....................................................................................
Junction box location..............................................................................
Spray fitting drawing..............................................................................
Extractor fitting drawing.........................................................................
Ladler fitting drawing.............................................................................
Ladle/furnace guard assembly.................................................................
Assembly drawing..................................................................................

3. REPLENISHING OF LUBRICATING OIL AND PUMP OIL

3-1 Indispensable conditions of oil...............................................................
3-2 Oil temperature.......................................................................................
3-3 Recommendable mineral hydraulic oil...................................................
3-4 Oil maintenance......................................................................................
3-5 Flushing...................................................................................................
3-6 Fire free oil.............................................................................................
3-7 Plunger tip lubrication.............................................................................
Plunger tip lubricant...............................................................................

4. INITIAL RUN AND OPERATION

4-1 Pump operation .....................................................................................
4-2 Pressure adjustment ...............................................................................
4-3 Bladder type accumulator nitrogen gas filling .......................................
4-4 Acc. gas pressure and hydraulic charge pressure ..................................
Die-close circuit......................................................................................
Die close/open hydraulic circuit.............................................................
Eject & core circuit.................................................................................

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 Eject and core motion.............................................................................
Injection circuit.......................................................................................
Injector motion........................................................................................
Air circuit................................................................................................
Air circuit................................................................................................
Hydraulic / air parts list...........................................................................
Shot end hydraulic circuit

5. OPERATION INSTRUCTION
5-1 Operation method .................................................................................
5-2 Power on ...............................................................................................
5-3 Hydraulic initial running .......................................................................
5-4 Emergency stop .....................................................................................
5-5 Manual operation....................................................................................
5-6 Auto operation........................................................................................
5-7 Full auto operation..................................................................................
5-8 Die height adjustment.............................................................................

6. Z1-SERIES OPERATION MANUAL

6-1 Operate panel functional specification ..................................................
6-2 Z1 system operation explanation............................................................

7. ELETRICAL/HYDRAULIC CIRCUIT AND SPARE PARTS LIST

7-1 View / display.........................................................................................
Electric control circuit ...........................................................................

8. MAINTENANCE AND INSPECTION

8-1 Importance of maintenance/inspection .................................................
8-2 Inspection list ........................................................................................
8-3 Lubrication of oil's bush .....................................................................
8-4 Incorrect operating machine to cause defective pores ..........................
8-5 Working cautions ...................................................................................
8-6 Manual operation break down and repair ..............................................
8-7 Auto. operation break down and repair .................................................

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8-8 Intensifying break down and repair .......................................................
8-9 Plunger Auto. lubrication .......................................................................
8-10 Spare parts...............................................................................................

9. SETTING OF SHOT CONDITION

9-1 Setting of casting condition ...................................................................
9-2 Recommendation in terms of machine and casting condition ...............
Injection unit (1) ....................................................................................
Injection unit (2) ....................................................................................
Injection unit (3) ....................................................................................
Injection unit (4) ....................................................................................

10. DIAGRAM LIST

Sleeve ....................................................................................................
Plunger tip .............................................................................................
Sleeve ring .............................................................................................
Shot plunger rod ....................................................................................
Plunger connector ..................................................................................
Plunger split coupling ...........................................................................
Spacer ....................................................................................................
Plunger cooling pipe .............................................................................
Die opening/closing cylinder assembly parts .......................................
Ejection assembly .................................................................................
Injection cylinder assembly ..................................................................
Injection cylinder assembly parts .........................................................
Die platen ejection drawing...................................................................
Platen and ejection ................................................................................
General ..................................................................................................
Machine installation ..............................................................................
Spacer drawing for front platen..............................................................
Level correct spacer drawing..................................................................
Shot end spacer drawing..................................................................…...
Extractor spacer drawing..................................................................…..

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 1. SPECIFICATIONS

1-1 Locking unit

Lock force 560 ton

Die platen size 1200x1200 mm

Clearance between tie bar 750x750 mm

Tie bar diameter ψ150 mm

Die stroke 550 mm

Die height distance 350 mm ~ 850 mm

Die adjustment speed 70 mm/min (50HZ)

85 mm/min (60HZ)

1-2 Shot unit

Shot force 50.8 ton
Intensification ratio 1:1.653

Intensifying pressure of injection (max.) 330 kgf/cm2

Shot plunger stroke 600 mm

Plunger tip penetration 250 mm

Shot position 0,-50,-90,-130,-180,-230 mm

Free shot speed (slow) 0.1 ~ 1.5 m/sec

Free shot speed (fast) 0.1 ~ 8.0 m/sec

Plunger tip diameter (standard) ψ80 mm

Tip diameter (min. ~ max.) ψ70 ~ψ90 mm

Casting pressure (standard dia.) 1010 kgf/cm2

1-2 Ejection unit

Ejection force 26.7 ton

Ejection stroke 0 ~ 130 mm

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1-4 Casting capacity
Following calculations are based on shot force 50.8 tons, 100% molten material
filled up, plunger stroke 600x0.60=360 mm and aluminum specific gravity 2.6.
Tip Diameter Casting Pressure Cast Area Shot Vol. Net shot weight
(mm) (kgf/cm2) (cm2) (cm3) (Kgf)
ψ70 600~1320 933~424 1385 3.60
ψ80 460~1010 1219~554 1810 4.70
ψ90 363~798 1542~701 2290 5.95

1-5 Dry cycling

Die closing  Core in  Shot out 
shot accumulator charging  Intensifier 
Die opening  core out  Ejector forward 
shot retracting  Ejector retracting 18 sec

1-6 Hydraulic
Working pressure (die open/close) 120 kgf/cm2
Working pressure (ejector；core) 160 kgf/cm2

Inject ACC. pressure 100 kgf/cm2

Intensify ACC. pressure 200 kgf/cm2

Intensification ratio 1:1.653

Intensifying pressure of injection (max.) 330 kgf/cm2

Pump delivery volume 199 liter/min (50HZ)

238.8 liter/min (60HZ)

Pump type (Double vane pump) SQP42-42-21VQ-86DC-18

Oil tank capacity 800 liter

Circulating oil 700 liter

ACC type AK50-220-25+

ZHPPS32N-115L

N2 tank 2 PCS

ACC type AK30-280-18

Water delivery of oil cooler 70 ~80 liter/min (25℃)

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1-7 Hydraulic core pull unit
Solenoid valve for core 3/4” x 3 SETS

Hydraulic core takes out port:

for core (1) 3/4” x 2 SETS
for core (2) 3/4” x 2 SETS

Front core 3/4” x 2 SETS

Core speed Adjustable

1-8 Lubrication of plunger tip

Shot sleeve and plunger tip lubricating pump: < Type : SP-000>
delivery volume (oil soluble) 0 ~ 4 c.c.
delivery volume (water soluble) 0 ~ 6 c.c.

Function (manual):
Both lubrication and air blow are operated by cam switch. <S26>

Function (auto):
Shot retract stop  Air blow 1  Tip lubrication  Air blow 2
*Air blow 2 is optional on or off

1-9 Cooling water system

Connection to dies (inlet) 1 1/4” PT x 1
Connection to dies (outlet) 2 1/2” PT x 2

Connection to oil cooler (inlet and outlet) 1 1/4” PT

Rubber hose inner diameter ψ9 mm

Quantity of water control valve

for ejector die half 3/8"PCx10 pc

for cover die half 3/8"PCx10 pc

Cooling water required of oil cooler 70 ~ 80 liter/min (25℃)

Cooling water required of dies 50 ~ 90 liter/min

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1-10 Electric system
Motor capacity:
for pump 37.5 KW-6P-AC220V(60HZ)

for die height adjustment 2.25 KW-6P-AC220V(60HZ)

Power source AC V ( 60HZ)

Capacity of power source 62 KVA

1-11 Machine measurement

Machine size (LxWxH) 8700x2300x2845 mm

Net weight 26 ton

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 2. Installation and Preparation
This machine accessories assemble equipment be allowed installation ladle, spray, extractor,
furnace, mould, conveyor, air tank, mixing tank, air compressor and cooling tower.

2.1. Machine Dimension:

Machine size is shown in the following diagram.

2.2. Installation place:

Around casting machine, sufficient space must be secured for maintenance, inspection and
operation. Also, care must be paid for lighting. And space for melting/holding furnace ingot and
products delivery containers, and for various equipment’s for secondary operation as well as
space for tie bar removal (as per foundation plan) must also be provided. Work place is to be kept
air ventilated for reason the gas comes out of furnace. Crane and/or block must be provided for
die installation.
1. Height of ceiling: 4~5m.
2. Air ventilation fans to be provided at ceiling.
3. Natural lighting and illumination.
4. Natural ventilation or big size electric fans.
5. Floor to be covered with concrete and all piping must be buried in concrete.
6. Drainage & waste water-die lubricant, waste oil , die cooling water.
7. Crane and/or chain block: 3~5 tons.
8. Storage - ingot, dies, die lubricant, lubricant oil, etc.
9. Duct for melting and holding furnace.

2.3. Foundation:
Location where machine to be installed must be strong enough. Ground resistance desired to be
more than 5 ton/m2, and prepare foundation in accordance with foundation plan. Ground, in
which should its resistance strength lower than above standard, must be reinforced by piles and
covered by concrete. Ground surface must be flat and even to have machine installed firmly.
Space for piping of cooling water, compressed air, gas, etc. and a reservoir of bunker, when using
shall be prepared beforehand. When foundation completed, pitch, size and depth of anchor bolt
must be confirmed in accordance with foundation plan.

2.4. Cooling water:

Provide cooling water piping to inlets and outlets in accordance with instruction given in
foundation plan as to its location and size. For water discharge, special care to be paid to let

E6PE2001.DOC

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 water go out smoothly. According to seasonal condition, working condition and water for dies
temperature, quantity of cooling water varies .For oil cooler, approx. 25~35 liter/min (25℃) for
dies 25~45 liter/min (25℃) water must be considered.

2.5. Compressed air:

For the purpose of die cleaning, spraying, extracting and tip lubrication, it is necessary to prepare
compressed air inlet with stop valve of about 3/4"PT piping. The air pressure to be more than
5 kgf/cm2. Capacity required 6 -8 kgf/cm2 for full-auto operation of die casting machine, auto
sprayer, and auto extractor at 1 cycle of 30 sec./shot. Compressor 15kw (20HP), 2000nl/min. Air
saving tank (reciprocating type compressor) is 300 liters.
* Main piping to be fitted with 1/100 slant.
* Branch to be fitted at upper portion of main piping.
* All piping must be of galvanized ones.
* Screw compressor can be used without air saving tank.
Compressed air is normally produced by compressing the air thrum air compressor. Accordingly,
the vapor and invisible dust in air being accumulated in air compressor in proportion to
compression ratio will eventually gets compressed air dirty. Usually, oil-fed air compressor
creates oxidation of lubricant and cause carbonic, tarred sludge owing to compression
heat/friction, etc. Also, oil free compressor creates carbon grain. To remove such impurities, it is
necessary to install after-cooler, drain separator, main line filter, submicron filter and air saving
tank. Only with filters fitted to the machine, it is not possible to make dirty air clean.

2.6. Gas:
For preheating the dies it is recommendable to provide gas supply inlet with stop valve at bottom
of the fixed die platen at operator side. Prior consideration is therefore needed.

Air saving tank

After-cooler
Snbmicron filter(far removal)

Main pipe 1/100

Branch pipe
Recipro-compressor
Drain separator
Main line filter (oil drop removal)
After-cooler
Drain trap

Main line filter (oil drop removal)

Screw type compressor
Drain separator

E6PE2001.DOC

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2.7.Machine unloading:
1. Electrical control cabinet will be shipped by attaching to the machine main frame base with
bracket. When the machine is installed in place, remove control cabinet from machine frame
base and firmly fix it with anchor bolt: If cabinet be left alone as it is on the machine frame
base, it might be damaged due to vibration of the machine.
2. Unloading
* Plenty waste cloth to be applied to tie bars of , shape frame and tail stock . And then use wire
rope.
* Put round bar thrum the hole of shape frame and both ends of round bar to be jacked up, letting
rollers be released. Thus machine to be installed in place on the floor.
* When unloading, care to be given so that no damage caused to all coverings and hydraulic
piping. (see following diagram)
* When jacked up and wire lifting, if machine is inclined lengthwise, special care must be taken so
that pump motor channel frame and hydraulic piping at shot end may not be suffered by machine
weight.

[Unloading Diagram]

"A" "B" "B" VIEW

"A" VIEW

CAUTION!
Ensure lifting rope be fixed up in appropriate area , shown as below the toggle in closed.
Take off top cover before moving to rid of damage.
Be sure the unloading tools can be supported weight from machine and must inform the
operator about this machine weight .

E6PE2001.DOC

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[Machine transport form container]
It need two fork lift for the carrying from container (as figure 2). ″A″ fork lift pull out the machine at
container entrance and ″B″ fork lift is stand by at the side . ″A″ and ″B″ fork lift up machine and lay it
down slowly .

<CONTAINER>

<A>

<CONTAINER>

<A>
<B>

E6PE2001.DOC

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 Make sure tail stock be fixed
firmly on machine chassis

No load permitted to pump

Ensure to keep it in balance during

transport of control cabinet and the rope
used to lift it to be fixed up diagonally
as shown above.

E6PE2001.DOC

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Caution!
The machine shall be moved by persons who are qualified.
Persons besides the worker are not allowed to stay in the work place during transporting
the machine.
1. Please refer to user’s manual in specifications and machine weight to arrange handling
equipment. Be sure to use capable fork-lifter referring to lift of machine.
2. The handling and transportation shall be carried out by qualified persons. Hoist must have
safety inspection sticker in use.
3. Wire rope must be checked whether is in good condition or not before using it.
4. Forklift can be used in handling and shall be operated by qualified driver.
5. Before handling, make sure all movable parts are secured in their positions and all
movable accessories should be removed from machine.
6. Make sure that the strength of lifting wire rope, hoist, or forklift is sufficient to handle
machine. The ropes should withstand at least 3 times the weight of machine.
7. During handling, people are strictly prohibited from entering into the path of machine
movement.
8. While transportation, keep attention to the balance of machine.

2.8. Installation:
When machine placed on foundation, level machine lengthwise and breadth wise. Then, fix the
location of anchor bolts of the machine and control cabinet with concrete or mortar. After
concrete / mortar dried up, level the machine with base plate. If required, weld the base plate to
the machine. Finally, fix the welded parts with concrete / mortar. Mixing ratio of concrete/mortar
as below: (Rated by volume)
Concrete ................................... Cement : Sand : Pebble = 1 : 2 : 3
Mortar ....................................... Cement : Sand = 1 : 2
Leveling, lengthwise and breadth wise
1. To measure breadth wise level (A) and lengthwise (B).
2. Place the level firmly on quenched steel plate.
3. Lengthwise level to be checked on top of tie bar.
4. Level to be checked on base plate for installation of Auto spray on top of fixed die platen
while check alignment of die platen at the same time.
5. Place a stretcher between two lower tie bar to check level across both tie bars.
6. Lengthwise and breadth wise leveling tolerance: ±0.03 mm/300 mm.
7. Machine full lengthwise tolerance: ±0.10 mm/machine length.

E6PE2001.DOC

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 (B)
Leveling

(A)
Leveling
(B)
Leveling

Leveling bolt M24x3.0P-80L

Foundation bolt M24x3.0P-80L

tank

floor

(Diagram)

E6PE2001.DOC

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2.9. Installation of electrical power supply:
Caution: Power supply has to be installed by a trained technician.
1. The machine should be connected to the power source and grounded properly.
2. The cross-section of incoming supply protective conductor and each phase conductors
must be in accordance with the following reference of supply conductor table. It is
important to identify the voltage of source with machine. The voltage of connecting
source should be marked on the electric cabinet.
3. During connecting the power supply, always connect the earth conductor with
yellow/green color before the connection of the other power conductors.
4. The conductors of each phase should be connected to incoming conductor terminals of
breaker sequentially. A terminal for the connection of the external ground conductor is
provided in the vicinity of the associated phase conductor terminals with marked "PE".
It should make sure the "PE" terminal being connection before machine operating.
5. Connection should be made to the terminals mark L1, L2, L3 at the
connecting seat in the electrical cabinet. The surface grinder which electric system is
equipped with one main switch, as a safety measure, the door of cabinet can not be
opened unless main switch is disconnected.
6. The machine must be wired correctly to prevent damage to the spindle to test for correct
wiring, use the cross traverse function of the machine. If the direction of the cross traverse
in the consistent with the traverse setting, the control panel, then the machine is wired
correctly. Otherwise, interchange any two wires of the main supply source leading into
the electrical cabinet.
7. On the contrary while disconnecting from the power supply disconnect the earth
conductor with yellow/green color after the all power conductors ate disconnected.
8. Always disconnect the power supply from the hand-operated disconnecting device
mounted on the door of electrical cabinet, before you intend to do the work of
maintenance or inspection.
9. After disconnecting the power for maintenance or inspection, be sure to lock the
disconnecting device in "OFF" position.
10. The allowable voltage fluctuation range is ±10%. If exceed the range, it is necessary to
install a voltage regulator to stabilizer the voltage. The voltage drop from the point of
supply to the load of machine will not exceed 10% of the nominal voltage under normal
operating condition.
11. The minimum cross-sectional area of conductors should be larger than 0.75 mm2 inside
enclosure, and larger than 0.75 mm2 for cable or 1.0 mm2 for single core outside enclosure.

E6PE2001.DOC

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2.10. Cooling water piping:
As shown in foundation plan, piping work to be carried out for water supply and discharge
manifold and also for oil discharge in accordance with pipe sizes.
1. Supply 1 1/4" PT (with stop valve).
2. Discharge manifold 2-1/2" PT.
3. Cooler discharge pipe 1-1/4" PT.
Inside diameter of die cooling rubber hose to beψ9 mm.
Water volume regulating cocks are provided at the connection.

2.11. Initial run with machine installation finished :

1).Check item before power on :
{ Confirm main electric source with connect ?
| Confirm hydraulic oil quantity has enough ?
} Confirm cooling water is working normal ?
~ Confirm compressed air supply enough ?
 Confirm electric terminal connected is normal ?
€ Confirm the hydraulic parts be locked ?
2). Check item with pump start :
{ Confirm the indicating light be lit on control panel when main power on ?
| Confirm ″MANUAL / AUTO″ select switch on operation panel at ″OFF″ position ?
} Confirm the indicating light be flash of ″PUMP START″ <S08> when press ″POWER ON″
<S06>
~ Confirm running direction when pump start ?
 Confirm ″POWER OFF″ <S05> is normal ?
€ Confirm ″EMERGENCY STOP″ <S01～S04> are normal ?
 Confirm ″pressure release″ <S27> is normal ?
3). Check item with motor running :
{ Confirm hydraulic junction , flange , joint don’t leakage ?
| Confirm accumulator pressure filling is normal ?
} Confirm clamping die , ejector , corn , injection , intensify …etc , that speed & pressure are
normal ?

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-52-
 3. REPLENISHING OF LUBRICATING OIL AND PUMP OIL
Filling the oil reservoir (1000ltrs required) . Use quality and clean hydraulic oil to ensure long time
operation of the machine . Fill the oil up to uppermost limit of oil level gauge fitted at the side of
reservoir . When oil level decreasing while working , replenish to its original level . When replenishing
care must be taken in order to avoid intrusion of impurities.(reference Fig. 3-2)

3-1 Indispensable conditions of oil

The oil is used not only for transmitting of pressure/motive power but also for lubricating friction
parts , sealing effect by viscosity , and anti-rust purposes.
For selection of oil , show following attributes to oil manufacturer for consultation.
1) Viscosity
Viscosity shows fluidity and varies according to temperature. Oil used in this machine must be
in range 220 SSU and 250 SSU viscosity under temperature of 38℃.
2) Viscosity index
Viscosity index shows alteration rate of viscosity owing to variation of Temperature . It is
recommendable to use the oil of index number 140 or over . However , it is not always
necessary to adopt the index number 140 while sacrificing other beneficial natures.
3) Flowing point
Flowing point means the lowest temperature with which oil can keep flowing . Flowing point is
an important factor to consider when machine being used in the area of severe coldness .
In any case , the oil is requested to be of good quality that can start flowing smoothly even at the
lowest temperature and viscosity must then be lower than 350 SSU .
4) Wear resistance
According to American Society for Test and Materials (ASTM) analyses and tests the vane pump
wear resistance of hydraulic oil (ASTM D2882) should reach the GRADE of AW to cope with
the long-term use in die casting machines
5) Others
In addition to the above , the oil is requested to be anti-emulsification , low counteractive rate
(acidity) and high anti-wearing features .For better utilization of additives , consult oil
manufacturer.

3-2 Oil temperature

The temperature would greatly affect the nature of oil and its life time. Also, it would cause leakage
and cavitation .Use oil between 55C and 15C in tank.

B6PE3001.doc

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3-3 Recommendable water-glycol type hydraulic oil
For the oil-hydraulic control of high-pressure die casting machines , we advice the use of
 Water-glycol type produced by competent firms:
BRAND PRODUCT NAME
DINIMICA DYNALUBE HGW
BP ENERGOL DFC-15
HOUGHTON HOUGHTO SAFE 620
CASTROL ANVOL WG-68
As long as condition stated above are met or the equivalent –ISO 6743/4 HFC.
 Mineral type produced by competent firms:
BRAND PRODUCT NAME
MARUZEN SUPER FLUID SP56
ESSO NUTO H68 or HP68
SHELL TELLUS 56 or K56
MOBIL MOBIL DTE16
CASTROL HYSPIN AWS-68
 The frigid zone produced by competent firms:
BRAND PRODUCT NAME
CASTROL HYSPIN AWH-M46
3-4 Oil maintenance
1) Supplementing
Oil level is always to be between upper and lower line of level indicator. When supplementing,
use same brand of oil. When it becomes deteriorated, it would accelerate deterioration of new
oil. It is only reasonable to refill entire quantity of used oil instead of partial supplementing.
When renewing oil, discharge the oil in accumulator by opening stop valve. And before filling
new oil , operate the machine with flushing oil.
2) Oil renewing
When the oil became deteriorated, it must be renewed entirely, usually once every two years .
It is recommend able to have oil manufacturer analogize used oil to check the difference of
property of the oil once a year.
3) Oil inspection
Once a year, send used oil to manufacturer for analysis.
Index for renewing:
Viscosity alteration: More than 10 (renew needed)
Total acidification: More than 1.0 mg KOH/g (renew needed)

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 Moisture: More than 0.2 VOL% (renew needed)
Sedimentation: More than 0.1 ml/10 ml (renew needed)
4) Oil cleaning (reference Fig. 3-2)
Once a year, it is recommendable to clean oil by manufacturer in order to lengthen service life,
and to reduce troubles of hydraulic equipment’s and wearing. The cleaning can be done even
while the machine is in operation.

3-5 Flushing
Whenever oil be renewed, it is necessary to be flushed. Flushing is effective to remove sludge
materials of oil stick to hydraulic components, rusts, non-oily materials and also to remove sediments
at bottom of reservoir .The service time of new oil would be shorten should oil sludge remain . Doing
flushing by completely discharge used oil and cleans all inside of reservoir with sponge. Viscosity of
flushing oil must be exactly same as that of hydraulic oil and can be mixed with new oil. Flush for
approximate. 24 hrs as machine is kept running.
When flushing is over, discharge the flushing oil, clear remaining oil in reservoir with sponge, and
then fill new oil.

3-6 Fire free oil

Usually, mineral oil is flammable. Therefore, fire free oil is recommendable to use. But its cost
are higher than ordinary oil and requires higher maintenance, though it is inflammable and free from
personnel injury due to fire . Although the fire free oil has been improved, in view of life time of
hydraulic equipment , it is still inferior to the ordinary mineral oil . In case of using fire free oil, please
kindly contact us beforehand.

3-7 Plunger tip lubrication

To avoid seizure of plunger tip , the plunger lubricant is automatically and compulsorily supplied
via lubricating pump. Both water/oil soluble lubricants can be used, and it has air blow function.
Air pressure: 5 kgf/cm2 or over
Delivery: oil-soluble 0 - 4cc (adjustable)
water-soluble 0 - 6cc (adjustable)
Operation: 1.Manual; lubricating and air blowing are independently operated by camswitch (S26).
2.Auto; injection return limit - air blow 1 (2 sec) - tip lubrication (2 sec)- air blow 2
(2sec).
3.If air blow 2 is unnecessary, air blow selection to be set at "OFF".

B6PE3001.doc

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 Timer setting: air blow 2 is turned off when pushbutton is pressed during die closing die closing,
so the timer setting must be done to match its cycle.
Plunger tip lubricant :
Following lubricants are available from market.
Manufacturer Type Graphite
Gra face No.385 contained
Hanano shoji
PL - 3S not contained
Oil - soluble Plunger ace No.66 contained
Nichibei
No.51 not contained
Matsumura Oil Neo caster B-200 not contained
Hanano shoji Gra face 1200 not contained
Nichibei Plunger ace No.24 not contained
Water - soluble
Neo caster PW-10 not contained
Matsumura Oil
Neo caster PW-20 not contained

Compressed air supply

Oil feeding adjusting nut:

oil soluble：0~4 cc Oil stop valve
water soluble：0~6 cc
Air blow flow control

Fig. 3-1

Fig. 3-2: Oil filling & tank cleaning

A: Oil filling inlet
B: Oil tank cleaning outlet
C: Exhaust orifice

B6PE3001.doc

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 4. INITIAL RUN AND OPERATION
4-1. Pump operation
The pump operation is to be done as below (see hydraulic circuit diagram) :
1) Open the gauge cocks <SG111, SG112 , SG113 , SG 114 , SG115 , SG116 , SG119> and
confirm it pointer of pressure gauge at 0 - 5 kgf/cm2 ,and check the monitor display pressure
is at 0 - 5 kgf/cm2
2) Turn the ”POWER HANDLE”<SQ>, then "EMERGENCY STOP”<S01 , S02 , S03 , S04>must
be reset
3) Turn all change over switches on operation to "OFF". Press pushbutton of "POWER ON”<S06>,
setting the injection ACC and intensifying ACC. pressure at "0" , <MONITOR SCREEN>.
4) Fully loosen pressure setting handle of relief valve <RP106 >. But don’t setting relief valve
<RP107>.
5) Press "PUMP START"<S08>;”POWER OFF”<S05>;”POWER ON”<S06>. Then press above
three pushbuttons alternatively for 2 ~ 3 times , with an interval of one second for the purpose of
inching operation of pump .Thus , the rotating direction of pump has been confirmed.
6) Repeat "POWER ON"<S06> and "POWER OFF"<S05> of pump with an interval of one
second to see if any oil leakage taking place. After this , start the continuos operation of
pump.

4-2. Pressure adjustment

Our die casting machine are select proportional pressure valves & proportional throttle valves
control system, so<die motion ; ejecting ; core and injection ACC. > pressure & speed setting on
monitor screen.
Intensify pressure:220kgf/cm2; pressing <EV03> solenoid , adjust <RP106> and pressure being
displayed at <SG112>
Med. pressure : Die motion ; ejecting ; core and injection ACC. pressure being displayed at
<SG111>. The control pressure must low then 120kgf/cm2 and they be set on monitor screen.
After above pressure setting completed , then proceed with setting of injection and intensify
accumulator pressure :injection ACC. pressure=100 kgf/cm2; intensify ACC. pressure=210
kgf/cm2

5ZHE4000-ZJJ.doc

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4-3 Bladder type accumulator nitrogen gas filling
1. Open slowly the drain cock of casting machine accumulator and clean inside.
2. Loosen valve cover (2) of accumulator top , and top cover (1) to be removed.
3. Guard nut (3) to be taken off , and confirm if "0" ring (4) is fitted.
4. Prepare a three way charging valve to which pressure gauge and hose adapter are fixed . This
valve (bladder type accumulator) is to be fitted to screw part of nitrogen bottle , with 5 kgf/cm2
torque.
5. Space between valve suction mouth and nitrogen bottle to be connected with charge hose.
6. Open relief valve of suction three way charging valve.
7. Open nitrogen bottle . Clean inside charge hose and suction three way charge valve ,then close
nitrogen bottle valve.
8. Relief valve of suction three way valve to be closed.
9. Open-Close valve of three way charge valve to be tightened up.
10. Open slowly nitrogen bottle valve and gas to be charged.
11. The charge pressure of gas to be higher than normal by some 5 - 10kgf/cm2. After gas
charging ,valve of nitrogen bottle to be closed , and loosen valve handle of three way charge
valve.
12. Open relief valve to release the gas inside , and then relief valve to be tightened again.
13. Tighten valve handle and confirm the pressure by gauge.
14. Slowly repeat opening/closing the relief valve , and set the valve at an adequate position to
charge proper volume of gas.

4-4. Accumulator gas pressure and hydraulic charge pressure

Shot accumulator
Zitai original setting : Nitrogen pressure 73kg/cm2

*Intensify acc. Pressure

Zitai original setting : Nitrogen pressure 100kg/cm2

5ZHE4000-ZJJ.doc

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 *Die close/open hydraulic circuit
Item Action
Solenoid No. EV01 EV02 EV03 EV04 EV05 EV06 EV07 EV11
Auto Middle/low speed Die close    
Die
Auto Die closing fast       
close
Manual Die closing    
Auto Die opening low    
Die
Auto Die opening fast       
open
Manual Die opening    
Solenoid No. EV01 EV02 EV19A EV19B EV21A EV21B
Item Action
Tiebar Rear nut open   
remove Rear nut close   
<rear Tiebar push out   
platen> Tiebar pull in   

EV06 VN83 EV05

VN86 VN89 VS66 VN85

EV07
VN84

VN82
EV02
VN82 SR118
VN88

EV11
SR117 EV01
VN87
RP105

RP107

EV03 VR54 EV04

E-7E4021.doc

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 SR117 EV11 RP107 RP108

EV03

EV04

VR47

RP106

VR52

EV03
EV04

SG111
SG113

VR46
VR48
SG112

RP106 VR51

VR53 VR50

E-7E4021.doc

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 VN88 EV07 EV05

VN87
VN85

VN84

VN83
VS66

EV06

VN85 VN86

VN89

E-7E4021.doc

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EJECT&CORE MOTION

73PE4050-ZIW.doc
-64-
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-66-
*Shot hydraulic circuit
EV EV EV EV EV EV EV EV EV EV EV
01 02a 03 12 13 14 15 16 17 18 255
Manual shot forward  
forward & retract by
manual / auto

Auto shot slow speed  
Auto shot high speed   
ACC. intensify    
Cylinder intensify     
Release 
Shot Acc. supplement
pressure   
Intensify Acc. 
supplement pressure

SR129
M80
SP104 OD131 VR60 SG118 OD133 VN92 VN95 OD132

SG116

SP103
SP101
M78
VN94
SG119
SR127
VR56
VN90 EV16

EV12 M79
VN93
SP102
SR128

VS68
SG115 EV13 EV17 VN91 VR57 EV14 VR62 VN101 EV18 EV15
VS67
VN96

5ZHE4070P-ZJJ.doc
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SG114 OD133 OD131 SG119 VR61 EV255 OD131

VA139

VR65

SG114 VR64

SP101
VR58
SG119

VR58 SP101

VN106 VN105 VR58

RP110 VA140 SG117

SP105

RP109

5ZHE4070P-ZJJ.doc
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 560TC-HV Hydraulic / Air parts list
Item Description Specification Q’ty Maker
EV01 Proportional Throttle Valve 0811402515 1 BOSCH
EV02 Proportional Relief Valve 0811402003 1 BOSCH
EV03 Hydraulic Solenoid Valve DG4V-3-0B-M-P2-T 1 TOKIMEC;YUKEN
EV04 Hydraulic Solenoid Valve DG4V-5-0A-M-PL-T 1 TOKIMEC;YUKEN
EV05 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
EV06 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
EV07 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
DG4V-3-6C-M-P2-T+
EV08 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C4
DG4V-3-6C-M-P2-T+
EV09 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
DG4V-3-6C-M-P2-T+
EV10 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
EV07 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
EV11 Hydraulic Solenoid Valve R901127681 1 BOSCH
EV12 Hydraulic Solenoid Valve DG4V-5-2A-M-PL-T 1 TOKIMEC;YUKEN
EV13 Two way interstitial valve EP-08W-2A-02-N05 1 WINNER
EV14 Hydraulic Solenoid Valve DG4V-5-2A-M-PL-T 1 TOKIMEC;YUKEN
EV15 Hydraulic Solenoid Valve DG4V-5-2A-M-PL-T 1 TOKIMEC;YUKEN
EV16 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
EV17 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
EV18 Two way interstitial valve EP-21E-2A-01-M05 1 WINNER
EV19 Hydraulic Solenoid Valve DG4V-3-6C-M-P2-T 1 TOKIMEC;YUKEN
EV20 Hydraulic Solenoid Valve DG4V-3-6C-M-P2-T 1 TOKIMEC;YUKEN
EV21 Hydraulic Solenoid Valve DG4V-3-6C-M-P2-T 1 TOKIMEC;YUKEN
DG4V-3-6C-M-P2-T+
EV25 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
EV255 Hydraulic Solenoid Valve DG4V-3-2A-M-P2-T 1 TOKIMEC;YUKEN
DG4V-3-6C-M-P2-T+
EV32 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
DG4V-3-6C-M-P2-T+
EV38 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
DG4V-3-6C-M-P2-T+
EV200 Hydraulic Solenoid Valve 1 TOKIMEC;YUKEN
DSHG-06-3C2-T
EA23 Air Solenoid Valve VXD2140-04-3GR1 1 SMC
EA24 Air Solenoid Valve VFS2120-3EB-02 1 SMC
EA25 Air Solenoid Valve PHS520S-8-110V 1 PARKER
EA26 Air Solenoid Valve PHS520S-8-110V 1 PARKER
EA27 Air Solenoid Valve VXD2130-02-3GR1 1 SMC
EA28 Air Solenoid Valve VXD2130-02-3GR1 1 SMC

NZHE4121P-ZJJ.doc
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 560TC-HV Hydraulic / Air parts list
Item Description Specification Q’ty Maker
VR45 Check valve CA-02C-03 1 ZITAI
VR46 Check valve CA-03C-30 1 ZITAI
VR47 Check valve CA-06C-03 1 ZITAI
VR48 Check valve CA-02C-03 1 ZITAI
VR50 Check valve CA-02C-03 1 ZITAI
VR51 Check valve CA-02C-03 1 ZITAI
VR52 Check valve CA-10C-30 1 ZITAI
VR53 Check valve CA-03C-03 1 ZITAI
VR54 Check valve CA-02C-03 1 ZITAI
VR55 Check valve CRG-06-04 1 ZITAI;YUKEN
VR56 Check valve CRG-03-04 1 ZITAI;YUKEN
VR57 Check valve CRG-03-04 1 ZITAI;YUKEN
VR58 Check valve ZHLG01A0101<LV80DC05> 1set ZITAI
59 Guiding check valve MCP-02W 1 ZITAI; YUKEN
VR60 Check valve CRG-03-50 1 ZITAI;YUKEN
VR61 Pilot check valve CPDG-10-04 1 ZITAI;YUKEN
VR64 Check valve CV-17E-22-50-N 1 WINNER
VR65 Check valve CV-17E-22-50-N 1 WINNER
73 Uni-flow adjusting check valve MPC-02-W-1-10 1 ZITAI; YUKEN
VS66 Shuttle valve V2-01360 1 ZITAI
VS67 Shuttle valve VA3-00738 1 ZITAI
VS68 Shuttle valve VA3-00755 1 ZITAI
M70 Spray motor 5IK90GU [5GU18KB] 1 SESAME
M71 Main motor 37.5kw*6P 1 TECO;TAIUNG
M72 Die adj. Motor 2.25 kw*6P 1 LI MING;CHEN BANG
M73 Arm motor<ZLB> 1.5 kw*4P(1/100) 1 LI MING;CHEN BANG
M74 Ladle motor<ZLB> 0.75 kw*4P(1/100) 1 LI MING;CHEN BANG
M76 Reducer motor<ZPU> 0.75 kw*4P(1/87) 1 LI MING;CHEN BANG
M77 Brake motor<ZPU> 0.75 kw*4P 1 LI MING;CHEN BANG
M78 Precision gear motor 4RK25GN-ATS+ 4GN75 1 SESAME
M79 Precision gear motor 4RK25GN-ATS+ 4GN75 1 SESAME
M80 Precision gear motor 4RK25GN-ATS+ 4GN75 1 SESAME
GP81 Pump SQP42-42-21VQ-86DC-18 1 TOKIMEC
VN82 Logic valve 1818509301 1 BOSCH
VN83 Logic valve LV25C20 1 ZITAI
VN84 Logic valve LV25D05 1 ZITAI
VN85 Logic valve LV32D05 1 ZITAI

NZHE4121P-ZJJ.doc
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 560TC-HV Hydraulic / Air parts list
Item Description Specification Q’ty Maker
VN86 Logic valve LV32C20 1 ZITAI
VN87 Logic valve (flow) 1-818-509-301 1 BOSCH
VN88 Logic valve R901090692 1 BOSCH
VN89 Logic valve LV16F20 1 ZITAI
VN90 Logic valve ZHLG05A0100<LV80F20> 1set ZITAI
VN91 Logic valve ZHLB02A0300<LV25F20> 1set ZITAI
VN92 Logic valve ZHLC03A0100<LV32DF20> 1set ZITAI
VN93 Logic valve ZHLE04A0100<LV50S20> 1set ZITAI
VN94 Logic valve ZHLA04A0100<LV16S20> 1set ZITAI
VN95 Logic valve ZHLA02A0300<LV16F20> 1set ZITAI
VN96 Logic valve ZHLB01A0100<LV25D05> 1set ZITAI
VN101 Logic valve ZHLA01A0100<LV16D05> 1set ZITAI
VN105 Logic valve ZHLC01A0100<LV32D05> 1set ZITAI
VN106 Logic valve ZHLC01A0100<LV32D05> 1set ZITAI
SP101 Pressure transmitter 691.99135 1 HUBA;TRAFAG
SP102 Pressure transmitter 691.99135 1 HUBA;TRAFAG
SP103 Pressure transmitter 691.99135 1 HUBA;TRAFAG
SP104 Pressure transmitter 691.99135 1 HUBA;TRAFAG
SP105 Pressure transmitter 691.99135 1 HUBA;TRAFAG
SP286 Pressure transmitter 691.99135 1 HUBA;TRAFAG
RP105 Pressure adj. valve DR-02G 1 ZITAI
RP106 Pressure adj. valve QBR-03C-HL 1 ZITAI
RP107 Pressure adj. valve 0 532 002 062 1 BOSCH
RP109 Pressure adj. valve 3.6x3067<280bar> 1 BSD
RP110 Pressure adj. valve DN-6PN220 1 BSD
SG111 Pressure gauge 2 1/2"-400 kgf/cm2 1 FIMR;VICKERS
2
SG112 Pressure gauge 2 1/2"-400 kgf/cm 1 FIMR;VICKERS
2
SG113 Pressure gauge 2 1/2"-400 kgf/cm 1 FIMR;VICKERS
2
SG114 Pressure gauge 4"-400 kgf/cm 1 FIMR;VICKERS
2
SG115 Pressure gauge 2 1/2"-400 kgf/cm 1 FIMR;VICKERS
SG116 Pressure gauge 2 1/2"-400 kgf/cm2 1 FIMR;VICKERS
2
SG117 Pressure gauge 2 1/2"-400 kgf/cm 1 FIMR;VICKERS
2
SG118 Pressure gauge 2 1/2"-400 kgf/cm 1 FIMR;VICKERS
SG119 Pressure gauge 2 1/2"-400 kgf/cm2 1 FIMR;VICKERS
VH121 Control valve #1/4" 1 ZITAI
VH122 Control valve #1/4" 1 ZITAI

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 560TC-HV Hydraulic / Air parts list
Item Description Specification Q’ty Maker
Manually operated DMG-02-3C2-50+
VH126 directional valves 1 ZITAI
AHHGDMG02ZA
Manually operated DMG-02-3C2-50+
VH127 directional valves 1 ZITAI
AHHGDMG02ZA
OD131 Accumulator AK-50-220-25 1 BSD
OD132 Accumulator AK-30-280-18 1 BSD
OD133 Nitrogen saving bottle ZHPPS32N-115L 2 ZITAI
CG133 Cooler CL-600LA 1 ZITAI
VA139 Flow control valve NV-08W-20-N-L 1 WINNER
VA140 Flow control valve NV-08W-20-N-L 1 WINNER
AA140 Air cylinder 20 1 ZITAI
AA141 Air cylinder DJ2-50N50E 1 ZITAI
AA142 Air cylinder DAI80X1100-LB 1 ZITAI
AF151 Air filter AF6000 1 SMC
AF152 Water separator AMG250-03D 1 SMC
AP156 Air regulator AR25-02G 1 SMC
AP158 Air regulator AR25-03HR 1 SMC
AN161 Muffler MSR-02-B 1 ZITAI
AN162 Muffler MSR-02-B 1 ZITAI
AN166 Muffler MSR-02-B 1 ZITAI
AR171 Metering valve CTRM02 1 ZITAI
OF402 Oil filter BU-100 1 ZITAI

NZHE4121P-ZJJ.doc
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-74-
 5. OPERATION INSTRUCTION
5-1 Operation method
<*Please kindly fulfill steps as following for sure, while you purchase Multiple Shot
Positions Type otherwise you can ignore those steps.>
This machine has up/down adjustable mechanism for shot position & Auto to ladle position. Therefore
operator has to locate shot unit and Auto ladle in appropriate position before installing shot sleeve &
plunger tip , and recheck closely of every step dictated as follow :

Press emergency
Die opening Shot stop to release Dismantle
stop stop-manual pressure plunger tip

Shot back stop<SL10

Positioning pin Open control ON>-manual;
upward-manual<VH125> valve<VH128> Pump / motor
Ladle arm restart
back-manual

Positioning
Shot unit checking-positi Shot unit downward
upward-manual<VH126> on block positioning-manual
selection <VH126>

Auto ladle upward Loosen lead

screw on Auto Placing positioning pin
-manual<VH127> downward-manual<VH125>
ladle

Auto ladle downward Close micro Press emergency

Positioning positioning-manual stop <S04 ON> to
checking-positi stop valve
<VH127> <VH128> release pressure &
on block shut off power
selection

Press emergency Change shot

stop to release Shot out Pump start Die loading
stop-manual sleeve and
pressure positioning pad

Shot back-ultra slow; ensure alignment

Placing plunger between plunger and shot sleeve
tip

42ZE5001.DOC
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5-1-1 When starting
Operation steps Confirmation
1 Inspection & cleaning of die cavity and sleeve If lubrication of slant pin & guide
2 Preheat cavity surface of die Heat up to 200℃ (use gas)
3 Open stop valve of air supply Reducing valve pressure to 5 kgf/cm2 or over
Confirm valve of cooling water
4 Water flow of oil cooler , tip and die . no leakage.
Is working
5 Make sure enough lubrication oil Check oil level scale , refill if necessary.
6 Turn on power handle<SQ> Indicating light be lit
7 Change over switch on operation panel at "OFF" operation panel
Press “POWER ON”<S06>on control panel be If above switch has not at "OFF" , it start alarming
8
set at "ON" and error code be displayed
Confirm if any abnormal noise comes out of pump .
9 Press hydraulic pump start button<S08>
If it has , make pump start by inching operation
10 Press "EMERGENCY STOP" button<S04> Make sure pump can be stopped by operation
11 Pump start again in same order as above (8) Same as above (8)
12 Check every part of machine As Item. 8-2 ,daily basis
Check temperature of melting furnace , flux Temperature at 650℃～680℃(Variable according
13
treatment & remove oxidized mater-ail to die and material)
Injection accumulator : check from monitor
screen general pressure.
Intensify accumulator : Observe the setting of
Confirm charge pressure of accumulator.
injection pressure (150~210kg/cm 2 ) on the
14 If changed over to "MANUAL" , assume- altar is computer screen whether it is the same as the
charged up testing valve of intensification pressure.
＊<730T & 900T are designed as the models
without intensify accumulators>
Make selection of die locking, ejection & core
Make dry operation before product operation for
15 speed then confirm injection speed intensifier
adjustment and confirmation
adjustment to start casting
Same as item. referring to locking reference table.
16 Confirm locking force and readjust.
<5-8>&<5-9> .

5-1-2 Finish operation

Operation steps Confirmation
Press "POWER OFF"<S05> (operation power On control panel , the indicating light is off
1 source)
Air supply and water supply to be closed Air and cooling water supply are stopped
2
Confirm remaining volume of molten metal , and
3 Gas valve or bunker valve of furnace to be closed
prepare for next day's job
Confirm the gauge
4 Turn "POWER HANDLE"<SQ> to "OFF" <SG111,SG112,SG113,SG114,SG115,SG116>,
that pressure at 0～5 kgf/cm2
Die cleaning and repair , especially confirm if any
5 Die inspection and adjustment
galling exists on fixed side of inner sleeve

42ZE5001.DOC
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 Confirmation
Operation steps
Oil leakage of hydraulic parts , any damage of
6 Inspect and clean entire machine lubricating parts or galling on die platen sliding
quenched steel
Lock injection pressure gauge (SG114、SG115、 Without monitoring injection gauges, please lock
7 SG116、SG118、SG119) pressure gauges to prevent gauges from
deterioration.

5-2 Power on
Sequence Operation steps Confirmation

Turn "POWER HANDLE"<SQ>to "ON"

1.
position .

5-3 Hydraulic initial running

Sequence Operation steps Confirmation
OFF
MANUAL AUTO
Turn [MANUAL/AUTO] selection switches
of operation panel to be set at "OFF" position
1.
Die casting machine: <S07>;
Ladle <S31>; Spray <S36>; Extractor <S42>
<S07,S31,S36,S42>

POWER ON
Press down the "POWER ON" pushbutton
2. <S06>

<S06>

PUMP START
Press down "PUMP START" pushbutton
3. <S08>, Indicating light be fully on , This W
means motor started entirely (Y-Δ)
<S08>

42ZE5001.DOC
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5-4 Emergency stop
Sequence Operation steps Confirmation
1. Press down "Emergency stop" <S04> button,
the machine stops instantly , All motor circuits
and operation circuits are cut off.

Restart the machine by turning right slightly

Restart pump after inspection.

5-5 Manual Operation

To turn to manual position of Auto-Manual change-over switch <S07> , It needs pump motor (Y
Δ) started entirely . Before adjusting to manual , It needs switches <S15,S16,S17,S19,S20> to "0"
position , and if there is abnormal happened it shall display automatically .
Thus avoiding trouble causing when Manual starts .
Operation methods

steps Operation items Operation steps Confirmation

1. Manual Turn <S15> to die close position , DIE
die MANUAL OFF AUTO but following steps shall be 0
OPEN CLOSE
closing reconfirmed :
1.Auto extractor arm return stop
<SQ13；ON>
2.Auto spray arm ascending stop <S15>
<S07> <SQ03；ON>
Then press "AUTO START (1)"
Turn <S07> to <S09> and "AUTO START (2)"
MANUAL <S10>, they must on time toge-
position ther unit die close stop.
Manual die close speed and Die close stop<SL05>OFF

pressure setting:
Speed: Full stroke low speed speed
(m/sec)
Pressure: Full stroke medium
pressure . 0 ST (mm)
medium
pressure
(kgf/cm2) Pressure
tracing
0 ST (mm)

42ZE5001.DOC
-78-
steps Operation items Operation steps Confirmation
2. Manual OFF
Turn <S15> to die open position DIE
die MANUAL AUTO OPEN
0
CLOSE
opening

<S15>
<S07> Manual die open speed and Die open stop<S01>OFF
pressure setting: speed
Turn <S07> to Speed: Full stroke low speed (m/sec)
"MANUAL" Pressure: Full stroke medium 0 ST (mm)
position pressure . medium
pressure
(kgf/cm2)

0 ST (mm)

3. Manual OFF
Turn <S16> to "FORWARD"
ejectingMANUAL AUTO position
(Forward) Confirmed: EJECTOR
1.Die open<SL01>limit switch RETURN 0 FORWARD
must "ON" already.
2.Manual ejection forwarding
<S07> position ; speed and pressure
<S16>
Turn <S07> to adjusting .According to
"MANUAL" "monitor screen" setting.
position
Manual MANUAL OFF AUTO Turn <S16> to "RETURN"
ejecting position EJECTOR
(Return) Manual ejection returning posit-
RETURN 0 FORWARD
ion ;speed and pressure adjusting.
According to "monitor screen"
<S07> setting.
Turn <S07> to <S16>
"MANUAL"
position

42ZE5001.DOC
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 steps Operation items Operation steps Confirmation
4. Core operation mode selection Select core operation can work
, it needs selecting mode and
be preset firstly . See figure below

Above figure
Please refer to the setting method 6-1-2 (core-setting).
NOTE :
<1> If core (1) and core (2) being selected from (CORE IN) mode , If still needs (CORE OUT) be decided
correctly to make it work .
<2> When under manual operation , please pay attention to sequence of core in – core out – die close –
die open . Because it would change in accordance with die changing .
<3>Operator shall take die attribute into consideration before selecting core operation mode , to avoid
causing damage to the die .
Memorandum:
Core (2) is used in the machine of 420T above (including) and it is optional in the machine of 420T below.
Core (3) is used in the machine of 560T above (including) and it is optional in the machine of 560T below.

42ZE5001.DOC
-80-
 steps Operation items Operation steps Confirmation
5. Manual OFF Turn core (1)(2)’s <S19> 0
core (IN) MANUAL AUTO
and <S20> to (IN) position IN OUT

<S19> <S20>
<S07> Manual core in permute;
speed and pressure adjusting.:
Setting on monitor screen
Turn <S07> to According to "monitor
"MANUAL" position screen".
Manual Set core (1)(2)’s <S19> and 0
core(OUT) OFF <S20> to (OUT) position.
MANUAL AUTO IN OUT

<S19> <S20>
Manual cores out permute;
<S07>
speed and pressure adjusting.
According to "monitor Setting on monitor screen
Turn <S07> to
screen".
"MANUAL" position
Core in stop and core out stop Core (1) in stop wiring :
limit switch wiring . (1) There are 2 sockets on
e.g. : core (1) core (1) forward stop.
(2) If one socket in use, the
short circuit protection
cover of the other socket
shall be linked.
(3) Limit switch shall be
linked with “A” joint.
Core (1) out return stop
wiring procedure is same as
above.

42ZE5001.DOC
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Steps Operation items Operation steps Confirmation
6. Manual OFF
Turn <S17> to be at forward SHOT
shot out MANUAL AUTO position 0
FORWARD RETURN
(Forward)

<S07> <S17>
Manual shot out forwarding stroke ;
SL10Setting on PC
speed and pressure adjusting : speed
Turn <S07> to (m/sec)
Speed : Setting on monitor screen .
"MANUAL"
Stroke : Setting on monitor screen . ST (mm)
0
position
Pressure : Setting on monitor Setting on PC SG115display
pressure
screen .<SG115 display> (kgf/cm2)
ST(mm)
0
Manual Turn <S17> to be at return position SHOT
shot out 0
OFF FORWARD RETURN
(Return) MANUAL AUTO

<S17>
<S07> Manual shot out returning speed and SL10
pressure adjusting :
Turn <S07> to VN95 setting
Speed : VN95 setting . speed
"MANUAL" (m/sec)
Pressure : Setting on monitor screen
position ST (mm)
<SG115 display>. 0
Setting on PC SG115 display
pressure
(kgf/cm2)
ST (mm)
0

42ZE5001.DOC
-82-
5-6 Auto operation :
5-6-1). Auto operation flow chart (Die casting machine only) :

Auto start Die closing core in Ready light lit on

<S09，S10> According to
Set to AUTO MODE
AUTO MODE <S07>

Push this button selected core

each cycle begins.
in mode sequence
position

Fast intensify Low speed Injection order

pressure
Push button
<S18>
PUMP START<S08>
Press down

Die open
core out Cooling counting
According selected Setting on monitor
core out mode screen
sequence
POWER ON<S06>

Shot
Press down

penetration

Ready return Shot Plunger tip

air blow(1) Air blow(2)
counting return
Setting on monitor
screen

Ejection read Ejection

counting forward

Ejection Ejection return

return ready counting

42ZE5001.DOC
-83-
steps Operation steps Confirmation
1. Press down the POWER ON push button POWER ON
<S06>

<S06>
2. Press down PUMP START pushbutton PUMP STARTS
<S08> , indicating light be fully on , this means
motor started entirely (Y-△)

<S08>
3. Set <S07> switch to "Auto" position
OFF
MANUAL AUTO

<S07>
4. If die in use has core hydraulic cylinder , the
core operation mode shall select properly.(same
as manual operation see page P.5-5 mode , Item
4 , 5)

5. If there is core hydraulic cylinder on the die , its

limit switch shall be connected properly (same
See page P.5-5 mode , Item 5 , check carefully .
as Manual operation)

6. Before die casting machine start Auto

operation , following limit switch shall be at
"ON" respectively . Die opening stop (SL01) ,
shot return stop (SL10) ,Ejection return stop
(SL06) When the core (1) <SL24 , SL25>， All limit switch shall be engaged
core(2) used <SL28 , SL29> , If option core(3) thoroughly to be at "ON" state .
<SL32，SL33> shall be on .

7. If Auto extractor , or Auto spray machine being

interlocked , its arm shall be at return stop .
Auto extractor :
arm return stop .(SQ13) : ON
Auto spray machine :
arm ascending stop . <SQ03> : ON
Ejecting return stop <SQ06> : ON

42ZE5001.DOC
-84-
5-7 Full auto operation : (Auto ladle , extractor , sprayer included)
5-7-1) Full auto operation flowing chart : Push this button with
beginning of each cycle

Die casting machine starts

(NO) single
Spray machine auto Spray machine (YES)
Mark?
start<S41> running Full auto
Push button at first
Set to AUTO MODE
AUTO MODE <S07>

auto cycling
position

Auto ladle auto starts<S31>

Push button at first

auto cycling

Liquid metal feeding Auto ladle auto running

PUMP START<S08>

Its sequence depend

Press down

upon core in selection mode

Shot ready
light flashing Die closing , core in

Shot order
(feeding time) Slow shot Fast shot Intensify

Its sequence depend upon core in selection mode

POWER ON <S06>

Cooling
Press down

Die closing , core in

counting

Shot penetration

Plunger oil feeding Shot

and air blowing return
Shot Ejection Auto extractor
return forward operation

Product
confirm

42ZE5001.DOC
-85-
5-7-2) Full auto operation
steps Operation items Operation steps Confirmation
1. Auto ladle Before wait and After wait selection to
be set at desired position . Fore
Setting on monitor screen . Back
Fore-angle

Set "Ladling time" ; "Ready scooping

time" .
Setting on monitor screen .

Turn selection switch <S31> to “Auto”

OFF
When <S31> be set at , “AUTO” the MANUAL AUTO
arm will return back the melting furnace
that it at any position .
<S31>
Turn ladle arm switch <S32> and ladle 0
switch <S33> to “ 0 ” position .

<S32> <S33>

If every part of ladle machine run AUTO START

normal , indicating light would flash
<H34> , this means allowing press push
button <S34> . W

<H34> <S34>
NOTE :
If ladle arm retract into furnace , and engaged with <SQ27> , or liquid surface
sensor broken , ladle are
would go up automatically to liquid volume measuring position , and stops under
above condition , alarming starts and error code would be displayed .

42ZE5001.DOC
-86-
steps Operation items Operation steps Confirmation
2. Auto Extractor Operation mode selection : On monitor screen :
No parallel movement No parallel movement
Waiting before parallel
 
movement
clamping Arm forward
Waiting after parallel
Arm retract waiting  movement
 Extracting & ejecting
Parallel synchronize
moving

Initial
position
Waiting before parallel movement
clamping Arm forward
  waiting

Parallel
retract 
Parallel
 moving

 
Initial
Arm retract position

Waiting after parallel movement

clamping

Parallel
Parallel 
moving
retract 
Arm forward  

waiting on initial
Arm retract
position
Extracting & ejecting synhronizely
clamping

extract lateral
moving

& eject 
synhro-
nizely Arm forward  

waiting on initial
Arm retract
position

Setting confirmation switch of product Setting mark    for use

extraction <on monitor screen> A，B，C，D
A=SL18 , B=SL19 , C=SL20 , D=SL21
Turn selection switch <S42> of auto extractor to MANUAL AUTO

"Auto" .
<S42>

42ZE5001.DOC
-87-
steps. operation items operation steps Confirmation
3. Setting Auto blowing operation mode Setting on monitor screen :
* up down blowing
Auto spray
* up-blowing
* down-blowing

42ZE5001.DOC
-88-
steps Operation items Operation steps Confirmation
4. Auto spray [Full auto] setting : * No marking<*>: OFF
e.g. Pressing with each cycle * Has marking<*> : Auto
recycling
D/M Auto start * S/M to D/M ON LINE

<NO>

spray finished Mark? <YES>

<On monitor screen>
D/M Auto operation
Auto spray (Auto-Manual) selection switch OFF
<S36> , turn to "Auto" MANUAL AUTO

<S36>

When Auto start indicating light flashing <H41> ,

this allows full auto operation by pressing <S41> . W
<H41> <S41>
5. Die casting Operation steps are same as .5-5 mode
machine If there is covered product to be made , in this * No marking<*>: OFF
case , must setting the monitor and marking * Has marking<*> :Auto
recycle
* S/M to D/M ON LINE
Turn selection switch <S36> to "AUTO" . OFF
MANUAL AUTO

<S36>
If Auto spray to die casting machine is marked , in
this case it needs only pressing <S41> for full
auto operation . Other wise , it shall operate W
according to following step .
<H41> <S41>
After auto spray operation finished , put core of AUTO START(1) AUTO START(2)
covered product in , then push <S09> and <S10>
simultaneously .
Same operation method with every cycle .
<S09> <S10>
Confirm : On monitor screen of “ FULL AUTO”
don’t mark “＊” PRESSING
SIMULTANEOUSLY

42ZE5001.DOC
-89-
§Die close/open motion selection or setting on monitor screen.

01
05

02

03

10 08

11 06

12

09

07

04

1. ：Die movement position setting that mast define fast stroke & low stroke.
2. ：Die movement speed control that must define medium & fast & low speed.
3. ：Die movement pressure setting that mast define begin & fast & low position’s pressure.
4. ：Die casting machine clamping force display <unit：TONS>
5. ：Machine working counter display.
6. ：Single cycle time calculate display.
7. ：If marking * to Full auto that making spray to die casting machine on line condition and Full auto
recycling running.
8. ：Machine error will being alarm，can you setting time for occurs time.
9. ：Eject forward / eject return ready time.
10. ：Eject movement position setting.
11. ：Eject movement speed control.
12. ：Eject movement pressure setting .

42ZE5001.DOC
-90-
5-8 Manual die height adjustment
This device use braking geared motor , operated by key switch and pushbutton .
steps Operation steps Confirmation
1. This adjusting device can operate only
X
after die open stops .
* If "X" distance not enough , referring to
below description .

2. Set <S11> switch from control panel at DIE HEIGHT ADJ.

"return" position .
OFF
RETURN FORWARD

<S11>
3. Die position in place on fixed platen , clear
the joint between sleeve and die . DIE CLIP FIXED FIRMLY

FIXED PLATEN

4. Operate manually to "DIE CLOSE" <S15>

5. Turn <S11> to "forward" position , having DIE HEIGHT ADJ.

moving platen against die while keep
OFF
<S11> at "forward" position . When the RETURN FORWARD
die stuck
between platens tightly enough , the auto
detection system would stop advancing
automatically . <S11>

6. After moving platen stops , turn <S11> to

DIE HEIGHT ADJ.
"OFF" and fix die on moving platen
OFF
firmly . RETURN FORWARD

<S11>

FIXED FIRMLY BY DIE CLIP

42ZE5001.DOC
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7. Operate manually to split dies no less than OFF
50 mm . OPEN 0 CLOSE

<S15>

50

8. When die is closed that monitor screen

will displa y clamping force .

42ZE5001.DOC
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5-9 Auto die clamping force detecting and die height adjustment
The machine has die clamping force sensing equipment which can set the range of die clamping force
and make auto detecting to prevent die damage which cause by die temperature difference or Alu. residue .
And increase machine components life , Caution : If you moulds are with bad quality or too old , we suggest
that don’t use auto die clamping force detecting function . “ OFF ” die locking clamping detecting
function : After auto clamping RESET completely , please turn (S11) into OFF position to prevent control
system making wrong judgment.

steps Operation items Operation steps Confirmation

1. clamping RESET 1. If die clamping force hasn’t been adjusted
before machine auto running , please turn
(S11) into clamping “ RESET “position
first. Auto die height adj.
2. Please set “ ON” for die clamping force OFF
reset correct
auto CORRECTION function on screen and
set the range of die clamping force (refer to
Z1 system operation manual with the
chapters of auto running monitor .
3. If die clamping force doesn’t reach the <S11>
setting range after auto die closing ,
machine will make auto clamping “ RESET
“ & adjustment and die closing repeatedly
till clamping force reach the setting range
and machine will close die completely and
waiting for shot action .
2. Clamping When clamping RESET complete and
Auto die height adj.
CORRECT machine auto running smoothly , please turn
(S11) into “ CORRECT ” position and OFF
reset correct
machine will accord with detected clamping
force to balance with setting range and auto
adjust clamping force.
<S11>

Clamping OFF When you turn (S11) to “ OFF “ position ,

Auto die height adj.
machine won’t do auto adjustment clamping
force OFF
reset correct

<S11>

42ZE5001.DOC
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 6. Z2-SERIES OPERATION MANUAL
6-1 Z2 system operation explanation:
6-1-1. Setting for die casting machine:
…

‡


Diagram 2-1 ‰ Œ
(1)Push “D/M-Data Setting” function
(2)Items explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.

†The setting values for die closing position , speed and pressure:
For figure 2-1 , die closing operation from 0mm to 50mm is middle speed (50%)
and pressure are 90kgf/cm2 .50mm to 300mm is high speed (90%) and pressure are
90kgf/cm2 , from 300mm to 497mm is low speed (30%) and pressure is
130kgf/cm2.

‡The setting values for die opening position , speed and pressure:
For figure 2-1 , die open to 420mm that is the core position of die loosing , from
497mm to 420mm is low speed (20%) and pressure are 120kgf/cm2 , from 350mm
to 0mm is high speed (90%) and pressure are 90kgf/cm2 .
Auto extractor starting position is 200mm.

ˆThe setting values for ejecting forward & return position , speed and pressure.
For figure 2-1 , ejecting return position is 10mm , ejecting return speed is 50% ,

42ZE6003.DOC

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 pressure are 120kgf/cm2. ejecting forward position is 100mm , ejecting forward
speed is 60% , pressure are 120kgf/cm2preparing. ejecting time is 1.0 second ,
preparing ejecting return time is 1.0 second.

‰Die clamping force display：

While die closing stop , it will display the actual die clamping force values。

ŠThe setting values &display of “Work counter”：

In auto running , if setting values is 0 , the machine will keep working , if it isn’t 0 ,
the working cycles will last till your setting values。
* Moving the courser to “Work counter” then enter “Reset” key and enter “OK”
key， that can be clear work counter values。

‹The setting values & display of “Cycle time”：

In the single cycle time are beyond the time that you have set , the error code will
comes up and the machine will also stop working。

ŒFull auto cycle setting：

When you set the” ” in the blank that represent the setting is ON , if no set in the
blank that represent the setting is OFF。
*While die casting machine assemble with whole set of accessory machines ,
you can set “” for full auto cycle , if the die casting machine assemble
without whole set of accessory machines , even set ON and it’s no working。

Error alarm time：

Set the alarm time。

42ZE6003.DOC

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6-1-2. Core setting: …

Š
‰

Diagram 2-2

(1)Push “Core” function .

(2)Items explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.

†Core in mode , speed , pressure setting:

{Accord the operation serial to input values , for example:
*Setting for core (1)(2) in , which work after die closing are as below:
Please set “1” for die closing , “2” for core(1) , “3” for core(2).
*Setting for core(1) in , which work before die closing are as below:
Please set “1” for core(1) , “2” for die closing.
*Setting for core(1) in , which work before spraying are as below:
Please set “1” for core(1) , “2” for spray , “3” for die closing.
|Settings for speed and pressure depend the working state.
}If core(1) use time control , when time is up means core in finishing.

*If core doesn’t be used , please set it for “0” , but have to set die opening blank
for “1” , otherwise , the die opening cannot work.
*If the core(1) , core(2) out working are before die opening or after die opening ,
the core(2) out working shall be before core(1).
*Because the system has detecting function , if you want to change the working
serials , you have to set all working serials blank at “0” then re-set the values
again , otherwise , will have the situation that cannot input values.

‡Setting for core out model , speed , pressure:

42ZE6003.DOC

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 {According the working serial to input values , for example:
Setting for core(1) , core(2) out which work after die operating are as below:
Please set “1” for die opening , “2” for core(1) , “3” for core(2).
Setting for core(1) , out which work before die operating are as below:
Please set 1 for core(1) , 2 for die opening.
Setting for core(1) , which is working at die loosing & core pin retracting:
Please set “1” for die loosing , “2” for core(1) , “3” for die closing.
|Setting for speed and pressure depend the working state.
}Regarding core(1) out time setting please refer to core(1) in.

*If core doesn’t be used , please set it for “0” , but have to set die closing blank
for “1” , otherwise , the die closing cannot work.
*If the core(1) , core(2) out working are before die opening or after die opening ,
the core(2) out working shall be before core(1).
*Because the system has detecting function , if you want to change the working
serials , you have to set all working serials blank at “0” then re-set the values
again , otherwise , will have the situation that cannot input values.

ˆCore-contro:<Limit switch , timer>

There are two selections for the control of core in stop and core out stop , if use
timer control , please notes if the time is enough for core in & core out , if not , it
will cause dies injury.

‰Core pressure filling setting:

While set core after die closing in , have to set pressure for filling pressure , speed
time, otherwise , can cause that shot pressure push core to move and make bad
production.
ŠCore squeeze:
When the function of core squeeze is selected, preliminary squeeze time can be set
up. The starting point of counting preliminary squeeze time is the position of
injection with high velocity. Setting time is from core squeeze (in) [regarding core
squeeze (out) time, it can be set up by time of underneath core (out)] [if core (out)
time has been set up too long] and cooling time to die-opening (before) can be
operated by program to enforce core squeeze (out).
‹ The control manner of core spray can be selected between non-use and use but
spray the mould is the first.
{ Use: After core (out), it will be in process of spraying.
| Spraying the mould: To spray the mould after core (in) and thereafter fulfill the
process of spraying once again.
Remark: While you set core , have to set core in and core out in the meantime , otherwise
can not save values.
1.Core in & core out motion mode has to be set simultaneously , it would not be able to
save data if otherwise.
2.Skip above procedure if it does rut have core function.

42ZE6003.DOC

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6-1-3. Shot setting:
…

ˆ †

Diagram 2-3
(1)Push “Control-Shot setting” function .
(2)Item explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.
†Shot working setting:
{Shot functions position setting form vacuum point to stop point.
Shot stop ≧ initial point ≧ intensifying pressure ≧high speed ≧ vacuum
|Opening proportion setting and testing values for logic valve.(Unit: % , 100% =
full opening)
‡Time & pressure setting of shot:
{Shot ready time: Time counting begin from ladle stop , when the time counting
finish and begin shot out.
|Return ready time: Time counter begin from shot stop , when the time counting
finish and begin shot return.
}Shot intensify time: Time counting begin form intensify position , when the time
counting finish and intensify stop.
~Cooling time: Time counting begin from shot start, when the time counting finish
and die open.
 Injection pressure: Needful injection pressure can be set up according to the
casting and the range of setting is between 150 and 320kg/cm2 .
€Shot accumulator pressure: To be set at 100 kgf/cm2 , right side is display values.
 Accumulator pressure of intensification: According to pressure setting value by
program calculation to gain the needful accumulator pressure
of intensification. Above is the display value of testing.

42ZE6003.DOC

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 ˆPlunger working values setting:
Plunger blow(1) , plunger lubricant and plunger blow(2).

(3)Push “Control-other setting” function .

‰Injection function selection (set “” means ON , if it’s blank means OFF):
{″Hi-speed″: set “”, high speed operate.
|″Intensify″: Set “” , injecting intensifying work.
}″Tip blow(2)″: Set “” , plunger blow(2) operate.
~″Hi-V test″: Set “” , when inject to high speed position , injection stop
automatically , that time , can check filling situation of aluminium in the die.
After injection stop , please change to manual model in operating of die opening
and injecting retracting).
″Valve adj.″: Set “” for auto adjusting , Set OFF for manual adjusting. (If
appear the auto adjusting system unusually , please set the function to OFF).
*In auto injecting , the injecting high speed , intensifying function work if turn
selecting switch (S14) of ”injecting high speed , intensifying” to OFF.

†-|

42ZE6003.DOC

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6-1-4. Auto ladling machine: † ‡
…

‰ Š

Diagram 2-4

(1)Push “L/M” function

(2)Item explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.

†Pouring time :<Die close slow ; Die close stop>: when the ladle arm forward to the
place above sleeve , can be setting pour with die close low speed position or die
close stop position.

‡The waiting model:<Sleeve ; Furnace ; Angle>

The waiting model divide to Sleeve waiting ; Furnace , and Angle.
Fore waiting: Ladle arm forward to the place above sleeve (ladle arm forward stop)
to wait.
Rear waiting : Ladle will wait at the place above furnace (Arm measuring point).

ˆTime setting for ladling machine:

{Ladle scoop: When time arrive , arm forward from ladling point which in furnace
to arm measuring point..
|Measure time: When time arrive ladle forward from measuring point to horizontal
point.
}Arm waiting time: Arm forward to waiting point then waiting time begin to count ,
if time is up without ladling action , arm will return to furnace and re-ladle.
~Ladling time: Count time from pouring finished , while time is up , shot start and
arm return to the place above furnace and preparing ladling.

42ZE6003.DOC

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 Ready scoop time: Finish pouring , beginning count time after arm return to the
place above furnace (preparing ladling point) , while time is up , .arm return into
furnace and start ladling.

‰Arm working speed setting (Unit % , 100% :full speed)

{Three steps speed for arm forwarding:
Forward 1: liquid surface point ¨ arm measuring point (slow speed)
Forward 2: arm measuring point ¨ arm forwarding slow speed point (high speed)
Forward 3: arm forwarding slow speed point ¨ arm forwarding stop (slow speed)
|Two steps speed for arm returning:
Return 1:Arm forwarding stop ¨ arm preparing ladling point (high speed)
Return 2:Arm preparing ladling ¨ liquid surface point (slow speed)

ŠLadle working speed setting (Unit % , 100% :full speed)

Four steps speed for ladle forwarding:
{Level LS: Ladle measuring point ¨ ladle horizontal point
|Ladle HS1:Ladle horizontal point ¨ pouring slow speed (the speed for
beginning pouring , before aluminium reaching to feeding mouth)
}Ladle LS: Pouring slow speed point ¨ pouring high speed point (the speed
for pouring aluminium)
~Ladle HS2:Pouring high speed point ¨ pouring stop point (the speed for
pouring is going to be finished)
Two steps speed for ladle returning:
{Reverse : Pouring stop point ¨ ladle horizontal point (high speed)
|Scoop LS :Ladle horizontal point ¨ ladle measuring point (slow speed)

‹Ladle working angle setting:

{Pour LS angle : Ladle slow speed point , pouring to this angle (slow speed).
|Pour HS angle :Ladle high speed point , pouring to this angle (high speed).
}Measure angle :Ladle measuring point , increase measuring angle and can ladle
more aluminum , otherwise , decrease the measuring angle.
*The ladle angle count from pouring stop position , horizontal point is 100 degrees ,
therefor , it’s more closer to pouring stop position and angle is lesser.

42ZE6003.DOC

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6-1-5. Auto extractor machine:
‡ … ˆ ‰

Diagram 2-5-1
(1)Push “E/M” function
(2)Item explanation
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.

†Working setting for lateral moving:

Set lateral returning, forwarding speed , returning stop , forwarding stop position.
(500T upward model need to set arm for-speed and arm ret-speed. )

‡Lateral moving waiting model:

There are four models for extractor waiting model:
{No moving :
Original point (lateral returning stop) ¨ lateral forwarding ¨ waiting ¨ arm
forwarding ¨ ejecting ¨ clamping ¨ arm returning.
|Front waiting:
Original point ¨ lateral forwarding ¨ waiting ¨ arm forwarding ¨ ejecting ¨
clamping ¨lateral returning ¨ arm returning
}Rear waiting:
Original point ¨ waiting ¨ arm forwarding ¨ lateral move forwarding ¨
ejecting ¨ clamping ¨ lateral returning ¨ arm returning
~Eject & extract synchronal:
Original point ¨ waiting ¨ arm forward ¨ lateral forwarding ¨ clamping ¨
lateral returning or ejecting forwarding ¨ arm returning
ˆSprayer starting model:
{Before confirming:

42ZE6003.DOC

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 Production clamp ¨ arm returning ¨ sprayer starting ¨ production confirming
¨ arm returning stop
|After confirming:
Production clamp ¨ arm returning ¨ production confirming ¨ sprayer starting
¨ arm returning stop

‰Extracting confirming:
Select production confirmation limit switch , set ON() at production confirming
serial NO.<A；B >
(500T upward model：Select production confirmation limit switch , set ON() at
production confirming serial NO.<A；B；C；D >)

ŠLateral moving low speed：

{Forward LS: Lateral forwarding speed &position .
|Return LS：Lateral returning speed &position .

Diagram 2-5-2 500T upward model to add set

42ZE6003.DOC

-103-
 6-1-6. Auto sprayer:
…

Diagram 2-6

(1)Push “S/M” function

(2)Item explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.
†Setting for air blowing time:
‡Setting for blowing type:
{Upper & down blowing:
mid blowing point time ¨ blowing(1) ¨ spraying ¨
blowing(2) ¨ ascending blowing
|Ascending blowing:
mid blowing point time ¨ blowing(1) ¨ spraying ¨ ascending blowing
}Descending blowing:
mid blowing point time ¨ blowing(1) ¨ spraying ¨ blowing(2)
ˆDie height stroke setting:
Set sprayer position (when set sprayer in auto model , it will adjust automatically).
‰Setting for spraying time: Moving die spray and fixed die spray

42ZE6003.DOC

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6-1-7. Monitoring image of filling lubrication oil:

Diagram 2-7

(1)Push “Control-Monitor” function

(2)Item explanation:
…Lubricant filling:
{If machine equip with automatic lubricant system , you can set the number of shot
and filling time on screen. While the shot numbers reach your setting values then
the system will lubricate automatically.
|Forcing lubrication function:
Set the function ON , that will lubricate automatically.

42ZE6003.DOC

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6-1-8. Auto operation monitoring:

Diagram 2-8

(1) Push “Control-Monitor” function .

(2) Item explanation:
…Range limit display:
Every setting values has the range limit , it can not be input if the values are beyond
the limit.
†Auto compensation function setting:
{Shot LS: shot low speed
Setting ON at auto compensation function for shot low speed , while the shot low
speed detecting values are not between the setting range , the logic valve of shot
low speed will do tiny adjustment..
|Shot HS: shot fast speed:
Set ON at auto compensation function for shot fast speed , while the shot fast
speed detecting values are not between the setting range , the logic valve of shot
fast speed will do tiny adjustment..
}Inten-time: shot intensify
Set ON at auto compensation function for shot intensifying , while the shot
intensifying detecting values are not in the setting range , the logic valve of shot
intensifying will do tiny adjustment.
*Shot fast speed & compensation function must in they setting “ON” (reference
item 2-3)

42ZE6003.DOC

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 ~Biscuit thickness:
When the function is “ON” and thickness of biscuit is below or beyond the setting
range , Auto ladler will increase or de crease metal volume automatically to fall
within setting volume.
Clamping force:
In auto model , turn the selections switch (S11) to "RESET" position while the
clamping force is byong range , machine will open die automatically & do die
height tiny adjustment. And appear unusual sign , while tiny adjustment finished ,
machine auto directing light will flash , in that time , push auto starting switch
(S09、S10) and re-close die in full auto model .
In full auto model , if clamping force adjustment finished that must turn the
selections switch (S11) to "CORRECT" position
*Set clamping force function on and turn the auto die height adjustment switch
(S11) to "CORRECT" position , the function just can work on.

6-1-9. System setting :

Diagram 2-9

(1)Push “File-Login” function.

(2)Item explanation:
Maintenance setting:
This blank is for our engineer modifying datum，because that need password。

42ZE6003.DOC

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6-1-10. Errors record checking:

Diagram 2-10

(1)Push “Other-Error” function.

(2)This part is error datum record , can record previous error information and error
occurring time.
(3)Push VW to change page.

42ZE6003.DOC

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6-1-11. : Injection record image

(1) Press the display button of "other injection record"

(2) Item description: it can be analyzed the casting during the injection process of having
data by historical record

42ZE6003.DOC

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6-1-12. Injection curve display:

Diagram 2-11

(1)Push “Curve” function

(2)Item explanation:
It is a cycle from injection to intensifying , when computer finish the datum memory ,
the cycle datum will display on the bottom then draw a draw a figure , upper side is
pressure curve , and the bottom side is speed curve.
Each cyclic figure display need few seconds.
…Pressure curve:
Y axis for pressure (kgf/cm2), X axis is for stroke (mm).
†Speed curve:
Y axis is for speed (MPS), X axis is for stroke (mm) , while injection stroke pass a
transition point (finish aluminium filling and begin solidifying) and Y axis become
for stroke (mm), X axis become for time (MS) which this area is the injection
moving quantity while injection stop.
‡Injection measuring values for each item.

42ZE6003.DOC

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6-1-13.Die management:

Diagram 2-12

(1)Item explanation:
…Die management:
Those parameters/data could be saved and therefore operators can recall by module.

†Saving papers:
Push “File-Save” function, Type File-Name, Press Save Icon.

‡Loading papers:
Push “File-Load” function, Select File-Name, Press Open Icon.

42ZE6003.DOC

-111-
 S-IO1

Input 16 point
Photocoupier Input Board
interface
circuit Buffer Number
circuit

External Decoder B
Connector circuit U
S

Output 16 point Photocoupier Output

interface
circuit Buffer
circuit

S-IN32

Input 16 point
Photocoupier Input Board
interface
circuit Buffer Number
circuit

External Decoder B
Connector circuit U
S

Input 16 point Photocoupier Input

interface
circuit Buffer
circuit

-112-
 S-DA8

Digit to WR Board
Photocoupier Data
analog
circuit Buffer Number
converter
±12V
RD B
External DC TO DC Decoder
U
Connector Converter circuit
S
±12V
Digit to
Photocoupier Data
analog
circuit Buffer WR
converter

S-AD8

0~10V Analog Analog to Shift RD

*8 Mulitplexes Digit converter Register
Photocoup WR
DC15V ier circuit B
External DC24V DC TO DC Decoder
DC5V U
Connector Converter circuit
S
PULSE
Photocoupier
Pulse Decoder Direction
circuit

Board
High speed counter BUS
Number

-113-
 S3-CPU

Round 8P A0~A15
B
U D0~D7
S
External Cystal
Connector RS232 C8051 B
RAM RAM 8448 Clock RD
/
RS422 32K FLASH 128K WR U
Serial port Frequency
Baud Rate S
Divider
9600
External 19200 Voltage Detector
Connector 38400 reset circuit
Interrupt
115200

9P/F

-114-
-115-
-116-
 0 1 2 3 4 5 6 7 8 9

DIN_DKB_1

NO. 9-1 LIU CHANG RD., CHUANG HOU VILLAGE, SHEN KANG DIST,
429 TAICHUNG CITY, TAIWAN, R.O.C.
FA自動化系統 控制盤設計承製
TEL: 886-4-25620278 FAX: 886-4-25611109
E-mail: [email protected] http://www.apha.com.tw PNC系統研展 專案開發控制系統

Document NO. : ZAV_CE5

Plant designation : Z2P-560T CE
Drawing Number : IEC-BAS001
Commission : ZITAI PRECISION MACHINERY CO., LTD.

-117-
Manufacturer (Company) : APHA AUTOMATE CO., LTD.

Path
Project name : Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en
Make :
Type :
Mounting site :
Responsible for project :
Part feature :

Created on the
Changed on the 2013/8/1 from (Abr.) winnie Number of pages : 115

Date 2013/7/30 Blatt

Proj. winnie
Commission Title page / cover sheet: Z2P-560T CE Page 1
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

1 Title page / cover sheet: 2006/8/17 CARWASH
2 Table of contents : 1 - 30 2012/5/10 WINNIE
2.a Table of contents : 31 - 66.a 2012/5/10 WINNIE
2.b Table of contents : 67 - 85.b 2012/5/10 WINNIE
2.c Table of contents : 85.c - 95 2012/5/10 WINNIE
3 Power source, Main motor, Die height adj. motor 2013/7/30 winnie X
4 AC380V, Air conditioner, Voltage regulator 2013/7/30 winnie X
5 Power source, Air conditioner 2013/7/30 winnie X
6 AC Power 2013/7/30 winnie X
7 DC24V, DC5V, PNC Power 2013/7/30 winnie X
8 P.N.C. Layout 2013/7/30 winnie X
9 CPU,PC 2013/7/30 winnie X
10 L/M Liquid surface sensitive ( forced reversing ) 2013/7/30 winnie X
11 L/M Arm motor inverter 2013/7/30 winnie X
12 L/M Ladle motor inverter 2013/7/30 winnie X
13 E/M Arm motor inverter 2013/7/30 winnie X

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14 E/M Lateral motor inverter 2013/7/30 winnie X
15 Front safety door motor inverter 2013/7/30 winnie X
16 Rear safety door motor inverter 2013/7/30 winnie X
17 Power source, E-Stop Power 2013/7/30 winnie X
18 E-stop Safety relay U4, U4.1 2013/7/30 winnie X
19 Double push button Safety relay U5, U6 2013/7/30 winnie X
20 Safety door Safety relay U7 2013/7/30 winnie X
21 Guardrail Safety relay U8, U8.1 2013/7/30 winnie X
22 E-Stop 2013/7/30 winnie X
23 Analog output, Shot out stroke 2013/7/30 winnie X
24 Analog input 1-8 , Pressure sensitive 2013/7/30 winnie X
25 Die height encoder 2013/7/30 winnie X
26 Oil temp., Shot out sensitve, Clamping force display 2013/7/30 winnie X
27 Analog input 9-16 , Pressure sensitive 2013/7/30 winnie X
28 DC24V Output 2013/7/30 winnie X
29 DC24V Output 2013/7/30 winnie X
30 Pressure proportional, Fluid proportional Power 2013/7/30 winnie X

Date 2013/7/30 Blatt

Proj. winnie
Commission Table of contents : 1 - 30 Z2P-560T CE Page 2
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

31 Pressure proportional, Fluid proportional 2013/7/30 winnie X
32 S/M Die hight adj., Intensify, High-speed, Low-speed motor 2013/7/30 winnie X
33 X0-X17 Operation switch with the input 2013/7/30 winnie X
34 X20-X37 Operation switch with the input 2013/7/30 winnie X
35 X40-X57 Core, Die close, Shot out 2013/7/30 winnie X
36 X60-X77 Signal within the electrical plate 2013/7/30 winnie X
37 X100-X117 Openation switch within the Tie bar & Rear safety door 2013/7/30 winnie X
38 X120-X137 Signal within the L/M 2013/7/30 winnie X
39 X140-X157 L/M Ladler encoder 2013/7/30 winnie X
40 X160-X177 S/M Connection 2013/7/30 winnie X
41 X200-X217 Signal within the E/M 2013/7/30 winnie X
42 X220-X237 Signal within the E/M 2013/7/30 winnie X
43 X240-X257 S/M Connection 2013/7/30 winnie X
44 Y0-Y7 Converted to AC110V Output Contactor with 2013/7/30 winnie X
45 Y10-Y17 Enlarge output of the eject, core 2013/7/30 winnie X
46 Y20-Y27 Enlarge output of the die open / close 2013/7/30 winnie X

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47 Y30-Y37 Enlarge output of the shot out 2013/7/30 winnie X
48 Y40-Y57 The direct output, Indicator, Relay 2013/7/30 winnie X
49 Y60-Y67 Converted to AC110V Output Contactor with 2013/7/30 winnie X
50 Y70-Y77 Safety door & Vacuum 2013/7/30 winnie X
51 Y100-Y107 L/M Safety door with 2013/7/30 winnie X
52 Y110-Y117 The direct output, Indicator 2013/7/30 winnie X
53 Y120-Y127 Converted to AC110V Output Contactor with 2013/7/30 winnie X
54 Y130-Y137 E/M output, Indicator, Relay 2013/7/30 winnie X
55 Y140-Y147 S/M Connection 2013/7/30 winnie X
56 AP105 2013/7/30 winnie X
64 Terminal diagram B1XA 2013/7/30 WINNIE
64.a Terminal diagram B1XA 2013/7/30 WINNIE
64.b Terminal diagram B1XA 2013/7/30 WINNIE
65 Terminal diagram B1XB 2013/7/30 WINNIE
65.a Terminal diagram B1XB 2013/7/30 WINNIE
66 Terminal diagram B1XC 2013/7/30 WINNIE
66.a Terminal diagram B1XC 2013/7/30 WINNIE

Date 2013/7/30 Blatt

Proj. winnie
Commission Table of contents : 31 - 66.a Z2P-560T CE Page 2.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

67 Terminal diagram B1XD 2013/7/30 WINNIE
67.a Terminal diagram B1XD 2013/7/30 WINNIE
67.b Terminal diagram B1XD 2013/7/30 WINNIE
68 Terminal diagram B1XE 2013/7/30 WINNIE
68.a Terminal diagram B1XE 2013/7/30 WINNIE
68.b Terminal diagram B1XE 2013/7/30 WINNIE
69 Terminal diagram B2X 2013/7/30 WINNIE
69.a Terminal diagram B2X 2013/7/30 WINNIE
69.b Terminal diagram B2X 2013/7/30 WINNIE
70 Terminal diagram B3X 2013/7/30 WINNIE
70.a Terminal diagram B3X 2013/7/30 WINNIE
71 Terminal diagram B4X 2013/7/30 WINNIE
72 Terminal diagram B5X 2013/7/30 WINNIE
72.a Terminal diagram B5X 2013/7/30 WINNIE
73 Terminal diagram B6X 2013/7/30 WINNIE
74 Terminal diagram B7X 2013/7/30 WINNIE

-120-
74.a Terminal diagram B7X 2013/7/30 WINNIE
75 Terminal diagram B8X 2013/7/30 WINNIE
75.a Terminal diagram B8X 2013/7/30 WINNIE
76 Terminal diagram B10X 2013/7/30 WINNIE
77 Terminal diagram B12X 2013/7/30 WINNIE
78 Terminal diagram B14X 2013/7/30 WINNIE
79 Terminal diagram X2 2013/7/30 WINNIE
80 Terminal diagram X3 2013/7/30 WINNIE
81 Terminal diagram X4 2013/7/30 WINNIE
82 Terminal diagram X5 2013/7/30 WINNIE
83 Terminal diagram X6 2013/7/30 WINNIE
84 Terminal diagram X7 2013/7/30 WINNIE
84.a Terminal diagram X7 2013/7/30 WINNIE
84.b Terminal diagram X7 2013/7/30 WINNIE
85 Terminal diagram X8 2013/7/30 WINNIE
85.a Terminal diagram X8 2013/7/30 WINNIE
85.b Terminal diagram X8 2013/7/30 WINNIE

Date 2013/7/30 Blatt

Proj. winnie
Commission Table of contents : 67 - 85.b Z2P-560T CE Page 2.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

85.c Terminal diagram X8 2013/7/30 WINNIE
86 Terminal diagram X9 2013/7/30 WINNIE
87 Terminal diagram X10 2013/7/30 WINNIE
90 Plug diagram XB1 2013/7/30 WINNIE
90.a Plug diagram XB1 2013/7/30 WINNIE
90.b Plug diagram XB1 2013/7/30 WINNIE
90.c Plug diagram XB1 2013/7/30 WINNIE
91 Plug diagram XB2 2013/7/30 WINNIE
91.a Plug diagram XB2 2013/7/30 WINNIE
91.b Plug diagram XB2 2013/7/30 WINNIE
92 Plug diagram XB3 2013/7/30 WINNIE
92.a Plug diagram XB3 2013/7/30 WINNIE
93 Plug diagram XB7 2013/7/30 WINNIE
93.a Plug diagram XB7 2013/7/30 WINNIE
94 Plug diagram XB8 2013/7/30 WINNIE
95 Plug diagram XB9 2013/7/30 WINNIE

-121-
Date 2013/7/30 Blatt
Proj. winnie
Commission Table of contents : 85.c - 95 Z2P-560T CE Page 2.c
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

2L1 / 4.0

2L2 / 4.0

2L3 / 4.0

2L1 2L2 2L3

1L1 1L2 1L3 1L1 1L2 1L3
1L1 1L2 1L3 1 3 5 1 3 5
FU1 M 1 3 5 FU2 M
90A QS2 8A
36.3 30A 42.6
I> I> I> I> I> I>
2 4 6
2 4 6 I> I> I> 2 4 6
I> I> I> 2 4 6

QS1
150A 2L1 2L2 2L3
1 3 5

2 / 7.6

4 / 7.6 1L1 3L2 5L3 1L1 3L2 5L3

KM4 KM5
1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 18A 2T1 4T2 6T3 18A 2T1 4T2 6T3
KM1 KM3 KM2 44.8 44.9
17
40A 2T1 4T2 6T3 40A 2T1 4T2 6T3 40A 2T1 4T2 6T3
X5 3 44.2 44.4 44.3
16
+
13
P1 V

-122-
-
FR1 1/L 1/L
X5 4 37~50A KS4
2T1 4T2 6T3 KS3
36.2 SS-425DA 2/T 2/T SS-425DA
48.5 48.6
X2 1 2 3 X3 1 2 3

2 4 6 FR2
30A
44.7
36.3
29.1
PE CU BUSBAR PE PE PE

X8 1 2 3 4
B2X 88
7 8 9 E 10 11 12 XB3 24 25 26
3.7
BOX2
14 16 18
B1XE 33 34 35
B4X 28 29 30 27
U1 U2 V1 PE 18
X1 1 2 3 X4 1
U1 U2 V1 PE
M71
M
Power source 37.5kW 3~ M72
M YB1
3φ380V/60Hz Main motor V2 W1 W2 2.25kW 3~
Die height adjust motor V2 W1 W2

19

XB3= Motot plug

Date 2013/7/30 Blatt

Proj. winnie
Commission Power source, Main motor, Die height adj. motor Z2P-560T CE Page 3
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

2L1
3.8 / 2L1

2L2
3.8 / 2L2

2L3
3.8 / 2L3

1 3 5
2L1 2L2 2L3 FU4 M
4-6.3A
6A I> I> I>
1 3 5
2 4 6
FU3
20A
2 4 6 42
42 / 5.6
43
43 / 5.6
X8 98 100

1L1 3L2 5L3

0 380 415 440
KM7
18A 2T1 4T2 6T3 TS2
17.2
1.2kVA
0 100 110
U V W
37 38

U9

-123-
Voltage regulator
E

PE
U14
Power choke
X8 105 106 101 103 108

41 109

32 33 34 32 33 34 41 109
5.0 5.0

32 33 34 32.1 33.1 34.1

11.2 11.2 11.3 14.2 14.3 14.3
12.2 12.2 12.3 15.2 15.2 15.3
13.2 13.2 13.3 16.2 16.2 16.3

PE PE PE
Inverter power source

Date 2013/7/30 Blatt

Proj. winnie
Commission AC380V, Air conditioner, Voltage regulator Z2P-560T CE Page 4
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.4 / 109 109 / 7.1

4.6 4.6

4.4 / 41
42 43
41 / 6.1

FU6
42 43
2A
44
X8 97 99
X8 85 86
0 110 220 0 380 415 440

TS3 TS1
300VA 1.2kVA
0 20 22 0 12 0 12 0 220 220

23 22
250VA 25VA 25VA
47 51 35
X8 93 X8 94 95 X8 96
X8 87 88 89 90 92 91
FU7
FU9 FU5 6A
10A 2A
X5 6 5
45 48 50 52 39 36
21
AC 22V
GL1 50 52 39 36 U13
˜
KBPC2510 - + 10.1 10.2 10.5 10.6
˜
E
Air conditioner
DC 24V

X5 1
C1 X5 8 7

-124-
X7 1 2 B1XA 33 B1XA 34 X7 3 4
53
164 59
59 58 FU17 KM6
4A 17.3 54 58 58.2 58.1 58.S 59.S 59.1 59 59.2
26.6 33.1 28.6 48.0 33.0 21.4 10.2 33.0
X10 24 26.9 34.1 35.0 51.5 34.0 28.4 11.5 34.1
x1 28.1 35.1 36.0 54.5 36.4 34.0 12.5 35.0
S6 29.6 36.1 38.5 37.0 35.0 13.5 36.0
20 67 56.3 37.1 39.1
164 38.2 36.0 14.7 37.1
17.2 x2 36.3
Power lamp 38.0 41.0 41.0 37.0 15.5 38.1
39.1 42.1 42.7 38.5 16.7 39.0
FU18 40.0 43.2 39.5 18.1 40.1
4A 41.0 41.0 18.8 41.0
X10 19 42.1 42.0 19.0 42.0
x1
68
43.1 20.1 43.1
H12 XB2 26 44.6 21.0 45.6
x2 17.5 44.6 28.0 46.6
45.6 29.0 47.6
X9 2 20 68
46.6 56.8 48.1
18.1 10.4
47.6 49.6
199 19.0 10.8
48.0 50.1
20.1 28.4
49.6 51.1
84 21.0 29.0
50.0 52.1
KM7 51.0 53.6
4A 83 52.0 55.1
17.2 53.5
54.0
55.1 PE PE PE

Date 2013/8/1 Blatt

Proj. winnie
Commission Power source, Air conditioner Z2P-560T CE Page 5
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.2 / 41 41 / 7.1

1L1 3L2 5L3

KM6
9A 2T1 4T2 6T3
17.3
53

1 1 1

FU10 FU11 FU12

2A 6A 2A
2 2 2

27 28 29 408 26

27 28 29 408 26
10.2 44.1 17.1 32.1 30.1
17.1 45.1
46.1
47.1
49.1

-125-
53.1

Operation power
LY-16,LY-8 Power
Logical valve power

Other AC110V circuit

Pressure proportional, Fluid proportional Power

Date 2013/7/30 Blatt

Proj. winnie
Commission AC Power Z2P-560T CE Page 6
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

109
5.2 / 109 109 / 10.2
41
6.4 / 41 3.1 3.1
X8 102 104 2 4

LINE
PE 2 4
ZS1
FN2030-10-06
X8 107
LOAD

57
57 / 9.2
0 380 415 440

FU13 TS4
4A 50VA
119 0 200 220
119 / 9.1
118 49 25

X5 11

AC AC AC AC FU8
G1 PE
G2 PE 1A
DC 5V DC 24V
NES-35-5 NES-100-24
30
139 138 X5 10 9

-126-
H10
129 128 139.1 139 138 138.1
26.0 23.3 23.3 56.5
56.5 23.5 23.6 E
23.6 23.8
A0 23.8 24.6
8.0 GND +5V 24.6 25.5
S-14B 25.4 26.1
Controller base PE E 26.1 26.6
26.6 27.6
27.7
Fluorescent light

56.3

X5 2

PE PE PE PE PE

Date 2013/8/1 Blatt

Proj. winnie
Commission DC24V, DC5V, PNC Power Z2P-560T CE Page 7
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

24.1
9.1 25.0 23.1 27.1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13
A0
7.1 S-IO1 S-IO1 S-IO1 S-IO1 S-IN32 S3-CPU-01 S-AD8H S-DA8 S-IO1 S-IO1 S-IO1 S-AD8 S-IN32

DP2 DP2 DP2 DP2 DP2 CN1 CN1 CN1 DP2 DP2 DP2 CN1 DP2

+V A2/Z1 B2 -V -V A1 B1 +V

-127-
COM2 CA06
CA00 CA01 CA02 CA03 CA04 9.1 CA05 23.1 CA07 CA08 CA09 CA10 CA11

IO1 IO2 IO3 IO4 IN1 U1 IO5 IO6 IO7 IN2

33.0 34.0 35.0 36.0 37.0 9.1 CA05 CA06 39.0 40.0 41.0 42.0
CA10
44.0 46.0 48.0 50.0 38.0 24.6 23.4 51.0 54.0 55.0 43.0
27.7
45.0 47.0 49.0 52.0 53.0

COM1

IN32 CN1
IN32 CN1

IO32 CN1
IO32 CN1
IO32 CN1
IO32 CN1
IO32 CN1
IO32 CN1
IO32 CN1

電腦 MMI IPC

Date 2013/8/1 Blatt

Proj. winnie
Commission P.N.C. Layout Z2P-560T CE Page 8
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

7.4 / 119 119 / 56.1

7.4
57

57

FU14
4A

108 / 56.1

X6 21 20

119 108

U1
8.3 MMI IPC L N

COM1 COM2
2 3 5 4 6 7 8

PE

-128-
COM2
8.3 COM1
56.3

X10 26

PE
A6
8.3 2 3 4 5 PE
CN1
S3-CPU

Date 2013/7/30 Blatt

Proj. winnie
Commission CPU,PC Z2P-560T CE Page 9
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

7.3 / 109 109 / 17.1

5.7 / 59

6.2 / 27

5.2 5.2 5.2 5.2

50 52 39 36

50 52 39 36
AC12V AC12V
GL2 ˜ SLL1 GL3 ˜ SLL2
KBPC2510 - + KBPC2510 - +
˜ 61F-GP-N ˜ 61F-GP-N
68 68
1 6 1 6
DC12V 68 / 5.2 DC12V 68 / 5.2

C7 2 7 C8 2 7

+
+
61 27 504 65 27 365
3 8 504 / 11.7 3 8 365 / 11.7
14 x2 109 14 x2 63 109
63
KA1 V1 4 9 KA2 V2 10.4 / 63 4 9
13 x1 13 x1
60 62 62 59 64 66 66 59
5 10 5 10

251 252
11 251 / 39.6 11 252 / 39.6

-129-
X8 50 51 52 53 54

XB1 91 92 93 94 95
10.1
60 62 63 64 66
B1XB 43 44 45 46 47
XB7 19 XB7 14 15 16 17 18
11.2 11.2

B8X 35 36 37 38 39

63 / 10.7
SR119 SR119 SR120
10.3 10.2

PE

XB1= Input plug

NO NC NO NC
39.7 39.7

Date 2013/7/30 Blatt

Proj. winnie
Commission L/M Liquid surface sensitive ( forced reversing ) Z2P-560T CE Page 10
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.1 4.1 4.1

32 33 34

32 33 34
X4 2 5 8

BI1
KEB F5 L1 L2 L3
Inverter
REF COM I1 I2 I3 F R ST 0V RLA RLC FLA FLC
3HP
U V W E E E 1 2 10 11 12 14 15 16 22 24 26 27 29

X8 5 6 7 11

603 600 500 501 502 364 365 368 360 255 59 254 59
XB3 1 2 3
3.7

365
1 10.8

KA3
W1 G 70 71 72 603 600 38.9 360 255 254
9 10.4
23.1 23.3 12.4 39.8 39.7
504
B1XE 36 37 38 58
503

-130-
504
XB7 1 2 3
14 14 14 14 14
11.2
K1.1 K1.2 K1.3 K1.4 K1.5
51.1 11 51.2 11 51.2 11 51.3 11 51.3 11

W1.1

B8X 1 2 3 4
368 / 12.5
U1 V1 W1 PE 5.7 / 59

M73
M
1.5kW
3
L/M Arm motor

PE PE PE PE PE PE PE

XB7= L/M Plug

Date 2013/7/30 Blatt

Proj. winnie
Commission L/M Arm motor inverter Z2P-560T CE Page 11
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.1 4.1 4.1

32 33 34

X4 3 6 9

BI2
KEB F5 L1 L2 L3
Inverter
0V REF COM F R ST 24V RLA RLC FLA FLC
2HP
U V W E E E 22 1 2 14 15 16 20 24 26 27 29

X8 8 9 10
360 604 600 505 506 368 366 257 59 256 59
XB3 4 5 6 X4 1
3.7

14 14 34
K1.6 K1.7 U4.1
51.4 11 51.4 11 18.5 33

W2 76 77 78
367

-131-
B1XE 39 40 41 42 13
U8
XB7 6 7 8 21.1 14
11.2
360 604 600 257 256
11.7 23.2 23.3 39.9 39.8

W2.1
11.7 / 368
B8X 6 7 8 5
5.7 / 59
U1 V1 W1 PE

M74
M
0.75kW
3
L/M Ladle motor

PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission L/M Ladle motor inverter Z2P-560T CE Page 12
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.1 4.1 4.1

32 33 34

X4 4 7 10

32 33 34
BI3
KEB F5 L1 L2 L3
Inverter
REF COM I1 I2 F R ST 0V RLA RLC FLA FLC
2HP
U V W E E E 1 2 10 11 14 15 16 22 24 26 27 29

X8 12 13 14

XB3 7 8 9 X4 11
3.7 606 600 530 531 532 533 375 369 325 59 324 59

W3 G 85 69 87 606 600 369 325 324

23.2 23.3 14.4 42.4 42.3

B1XE 50 51 52 57

-132-
1 2 3 14 14 14 14
XB9
13.2 K2.1 K2.2 K2.3 K2.4
54.1 11 54.2 11 54.2 11 54.3 11

W3.1

B7X 1 2 3 4
375 / 14.5
U1 V1 W1 PE 5.7 / 59

M76
M
0.75kW
3
E/M Arm motor

PE PE PE PE PE PE PE

XB9= E/M Plug

Date 2013/7/30 Blatt

Proj. winnie
Commission E/M Arm motor inverter Z2P-560T CE Page 13
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.2 4.2 4.2

32.1 33.1 34.1

BI4
KEB F5 L1 L2 L3
Inverter
0V REF COM F R ST 24V RLA RLC FLA FLC
2HP
U V W E E E 22 1 2 14 15 16 20 24 26 27 29

X8 15 16 17 18

10 11 12
369 605 600 534 535 375 376 327 59 326 59
XB3
3.7

5 6 13
K2.5 K2.6 U4.1
W4 G 91 92 93 54.3 54.4 18.5
1 2 14

B1XE 53 54 55 56 369 605 600 327 326

13.7 23.2 23.3 42.5 42.4

-133-
XB9 6 7 8
13.2

W4.1
13.7 / 375 5.7 / 59
B7X 6 7 8 5

U1 V1 W1 PE

M77
M
0.75kW
3
E/M Lateral motor

PE PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission E/M Lateral motor inverter Z2P-560T CE Page 14
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.2 4.2 4.2

32.1 33.1 34.1

BI5
KEB F5 L1 L2 L3
Inverter
F R ST 24V 0V RLA RLC FLA FLC
1HP
U V W E E E 14 15 16 20 22 24 26 27 29

X8 22 23 24 25

518 519 377 378 379 167 59 166 59

XB3 17 18 19
3.7
5 5 23
W15 97 98 99 KP20 KP21 U4.1
29.5 1 29.7 1 18.5 24

-134-
B1XE 43 44 45 379 167 166
16.6 36.5 36.4
470 471
B10X 1 2 3 8

14 14
K3.1 K3.2
50.1 11 50.2 11
E
U1 V1 W1 PE
377 / 16.5
M81
M
0.375kW
3 5.7 / 59

Front safety door

PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Front safety door motor inverter Z2P-560T CE Page 15
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

4.2 4.2 4.2

32.1 33.1 34.1

BI6
KEB F5 L1 L2 L3
Inverter
F R ST 0V RLA RLC FLA FLC
1HP
U V W E E E 14 15 16 22 24 26 27 29

X8 19 20 21

528 529 377 379 217 59 216 59

XB3 14 15 16
3.7

W16 94 95 96 5 5
KP22 KP23
29.8 1 29.9 1

-135-
B1XE 46 47 48 49
379 217 216
15.7 37.9 37.8

472 473

B14X 10 12 13 14 11 14 14
K3.3 K3.4
E 50.2 50.3
11 11
U1 V1 W1 PE
15.6 / 377 5.7 / 59

M82
M
0.43kW
3
Rear safety door

PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Rear safety door motor inverter Z2P-560T CE Page 16
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

6.3 / 29

6.2 / 27

X9 9

XB3 34
3.7

X10 1 13 1/L 1/L

53 13 63 41 KP25 KS2 KS1
KM7 S6 KM7 U4 48.3 14 48.1 2/T 48.2 2/T
17.2 54 5.2 14 17.2 64 18.1 42

X10 3 X10 2
X8 82 83
35
149
X9 10 XB3
3.7 XB2 90 34 35
159 17.5

11 13
218 219 228 229
S5 U4
12 18.1 14 X5 13
PNOZ s4 B1XB 18 9 10
X10 4

XB3 36
3.7 B5X 25 26 27
44.6
198 47.8
H1
179
R
X9 11

-136-
Y
x1 x1 x1

G PE PE PE
A1 A1
KM7 KM6 YV255 YV15 YV14A
18A A2 9A A2 x2 x2 x2

B5X 21

10.9 / 109 109 / 30.0

Intensify

Manual shot

Selection of shot
intensify pressure

E-stop indicating light

B5X 20
NO NC NO NC
4.1 6.2 33.1 PE
4.1 6.3
4.1 6.4 XB2= Output plug
17.2 5.2
17.3 44.2
36.1
5.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Power source, E-Stop Power Z2P-560T CE Page 17
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

846 / 22.7

5.2 5.7 22.1 22.1 22.6

20 59 84 86 866

20 59 84 846 86 866
846
U4 U4.1 *
PNOZ s4 A1 A2 S11 S12 S21 S22 13 23 33 41 PNOZ s7 A1 A2 13 23 33 43 51

*
(~)* Input Input Input
K1 K1

K2 K2

-137-
Power Reset/ Power
Start

Interface expansion unit

* only when UB = 48 – 240 VAC/DC S34 Y32 14 24 34 42 * Safe separation in accordance with EN 60947-1, 6 kV 14 24 34 44 52

13 14
X8 72 13 14
17.3 14.7 90
41 42 23 24
17.4 XB3 42 15.6
3.7 34 33
12.7

88
8
B1XE 61 KP3
7
B2X 70

13
S103 59
5.7
14

NO NC
42.5

Date 2013/7/30 Blatt

Proj. winnie
Commission E-stop Safety relay U4, U4.1 Z2P-560T CE Page 18
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.7 / 59

5.2 / 20

13 11 13 11
S9 S10
14 12 14 12

1 3 1 3
KP1 KP2
B2X 66 67 68 69 52.1 5 52.2 5

B1XA 71 72 B1XC 38 39

XB3 38 136 137 138

3.7
20 59 80 81 82 83
X8 64 65 66 67

20 59 855 856 857 858

U5 U6
P2HZ X4P A1 A2 S11 S32 S33 S21 13 23 33 41 P2HZ X4P A1 A2 S11 S32 S33 S21 13 23 33 41

Input Input

-138-
K1 K1

K2 K2
Power Feed- Power Feed-
back back

Y1 Y2 14 24 34 42 Y1 Y2 14 24 34 42

13 14
13 14 33.3
33.2 33 34
46.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Double push button Safety relay U5, U6 Z2P-560T CE Page 19
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

11 6
SLD2 KP20
12 29.5 4

B10X 14 15

B1XC 57 58

XB2 73 74
17.5

75 79 73 74
X8 73 74

U7
PNOZ X3 A1 A2 S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41

Reset/ Reset/
Input Input Input
Start Start
K1

-139-
Power K2

24V

B1 B2 Y31 Y32 14 24 34 42

20 59

20 59
5.2 5.7

13 14
35.7
33 34
46.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Safety door Safety relay U7 Z2P-560T CE Page 20
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.2
20

4 3 3 3
KP18 KP19 KP17
29.3 6 5 29.4 5 52.3 5

X8 45 43 41 46

XB2 106 104 102 107

17.5
818 815 812 834
B1XC 55 53 51 56
B5X 51 49 47 52

10S1 21 41 31 E1
TZFWS
Safety switch 22 42 32 E2

B5X 50 48 46 41

B1XC 54 52 50 35

XB2 105 103 101 108

17.5
817 819 814 816 810 811 59
X8 44 42 40 47

-140-
59.1
5.7

U8
PNOZ X3 A1 A2 S11 S12 S21 S22 S31 S32 S13 S14 S33 S34 13 23 33 41

Reset/ Reset/
Input Input Input
Start Start

K1

Power
K2

24V

B1 B2 Y31 Y32 14 24 34 42

20 59

5.7 / 59

13 14
12.7
23 24
38.1
NO NC
21.2
21.3
21.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Guardrail Safety relay U8, U8.1 Z2P-560T CE Page 21
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

Electrical control box E/M Die open / close box

18.2 18.3 18.3 18.8

84 86 866 846

84 86

X9 6 5

11 11 11 11 11 11
S1 S2 S2B
12 12 12 12 12 12

X8 68 70 B1XC 30 32 33 31 X8 71 69

XB3 43 45 XB9 16 14 15 17 XB3 46 44

3.7 13.2 B3X 40 38 39 41 3.7
X9 3 4
B7X 38 36 37 39 B1XD 17 19 20 18

841 861 862 842 843 863 864 844 845 865 866 846
B8X 40 42 43 41

-141-
B1XB 11 13 14 12 B1XC 46 48 49 47
XB7 20 22 21 23
11.2 B2X 72 74 75 73
B5X 42 44 45 43
B1XB 28 26 27 29

11 11 11 11 11 11
S3 S2A S4
12 12 12 12 12 12

L/M Shot box Operation box

Date 2013/7/30 Blatt

Proj. winnie
Commission E-Stop Z2P-560T CE Page 22
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

7.3 7.3
138 139
7.3
139
A8 W8 / 25.0
8.4
56.1 / W4
S-DA8
Analog output PCB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
W8
25.0 G 138 139 568 569

CA06 W9 139 558 559 G E

8.5 601 602 603 604 605 606 138 600 139
U12
24V GND A1 B1 Z1 FG 24V GND A2 B2 Z2 FG

M-003
CA06/ 8.5
24V GND 12V GND A B Z FG

138 139
7.3 7.3
X6 1 2 4 5 8 9 3 10 12
XB1 121 122 123 124
10.1
X6 6 7
W12 188 189 578 579 G
601 602 603 604 605 606 600 600 138 139

-142-
601 602 603 604 605 606 600 600.1 138 139
31.3 31.5 11.4 12.5 14.5 13.4 11.5 31.3 7.3 7.3
E
12.5
13.5 B1XE 27 28 29 30
14.5
B5X 1 2 3 4

SR122
+12V 0V A B

Shot encoder

Date 2013/8/1 Blatt

Proj. winnie
Commission Analog output, Shot out stroke Z2P-560T CE Page 23
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

A7
8.3 S-AD8H
25.0 Analog input PCB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

56.4
W11.G
681 682 683 684 685 686 688 138 139

X7 10 11 12 13 14 15 17 18 19

XB1 133 134 135 136 138 139 140

10.1
W11
27.1
7.3 7.3
B1XE 12 13 10 11 15 16 17 138 139

CA05/ 8.4

-143-
683 684

683 684
26.4 26.8
B5X 18 8 16 14 B5X 18 9 16 14 B4X 3 2 1 B6X 13 12 14 XB9 37 36 35 34
13.2

CA5.2 682 139 138 CA5.4 686 139 138 CA5.5 688 139 138

B7X 41 42 40
CA5.1 681 139 138 CA5.3 685 139 138
2 3 1 2 3 1 2 1 3 2 3 1
SP126 SP102 SP125 SR126 SR131
VOUT GND IN VOUT GND IN VOUT IN GND VOUT GND IN VOUT GND IN
691.99135 691.99135 BTL6-A11-M0500-A1-S115 BTL6-A11-M0200-A1-S115 691.99135

Intensify ACC. pressure Shot ACC. pressure Die close / open stroke sensitive Ejector stroke sensitive Extractor lateral moving
transducer Sensitive

PE PE PE PE PE PE

Date 2013/8/1 Blatt

Proj. winnie
Commission Analog input 1-8 , Pressure sensitive Z2P-560T CE Page 24
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

A7
24.1
8.3
S-AD8H
CN1 +V B1 A1 -V -V B2 A2/Z1 +V

W8
23.7 G 138 569 568 139
X6 12 15 14 11

XB1 127 126 125 128

23.9 / W8 10.1

7.3 7.3
W10 139 138
25.4 139 599 598 138 G

-144-
B1XD 9 7 6 8

B4X 5 4

W10.1 139 599 598 138

SR123
0V B A +24V

Die height encoder

Date 2013/8/1 Blatt

Proj. winnie
Commission Die height encoder Z2P-560T CE Page 25
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 / 58 58 / 5.3

7.3 7.3 56.5 56.4 56.4 24.8 7.3 / 139

138 139 634 635 636 683
7.3 48.6 24.8
138 451 684

138 139 634 635 636 683 138 139 58 451 684 139

U10 U11
24V 0V A01 0V A02 0V SHIELD A03 0V A04 0V +24V GND FG TEST OUTRESET+ RESET- SIG OUT GND F-CTLR G

M-001RT M-002

A11 0V A12 0V SHIELD A13 0V A14 0V VIN1+ VIN1- GND VIN2+ VIN2- GND

XB1 130 131 132 XB2 17 18

W5 10.1 17.5
27.2
56.4 631 632 633
XB1 117 118 119 120
10.1

W7 G 561 562 563 564 565

B1XE 24 25 26
W6 576 577
B5X 5 6 7 B1XE 1 2 3 4 5
7.3 / 139.1

-145-
B1XE 31 32

B3X 33 34 B4X 6 7 8 9
W5.1 G 631 139 W5.2 632 139 G W5.3 G 633 139

SR135

1 2 3 1 2 3 1 2 3 A B b

SR127 SR128 SR129 SR134 Clamping force display

Sot out low Sot out fast Sot out D/M Oil temerature checking sensor
speed sensitive speed sensitive intensify sensitive

PE PE PE PE PE

Date 2013/8/1 Blatt

Proj. winnie
Commission Oil temp., Shot out sensitve, Clamping force display Z2P-560T CE Page 26
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

A12
8.6
S-AD8
Analog input PCB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

689 690 691 138 139

X7 7 6 5 8 9

XB1 141 142 143

10.1
W5
W11 26.0
24.0 56.4

B1XE 18 19 20 21 22 7.3 7.3

138 139

CA10/ 8.7

-146-
B3X 36 35 37 B5X 17 11 15 13 B5X 17 12 15 13

CA10.1 689 139 138 CA10.2 690 139 138 CA10.3 691 139 138
2 3 1 2 3 1 2 3 1
SP286 SP104 SP105
VOUT GND IN VOUT GND IN VOUT GND IN
691.99135 691.99135 691.99135

Die close pressure Shot ACC. N2 gas pressure Intensify ACC. N2 gas pressure

PE PE PE

Date 2013/8/1 Blatt

Proj. winnie
Commission Analog input 9-16 , Pressure sensitive Z2P-560T CE Page 27
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3
58 68
5.2 / 68 5.3
58.1
B3X 18 19

XB2 100
17.5

1 2 1 2 58
+ - + - 5 5
SR117 SR118 KP16 KP8 x1
52.3 3 48.2 1
4 4 PE

YA30
B3X 23 B3X 17 X8 61 62 x2
B1XD 23 24
XB2 97 98
XB2 95 96 17.5 B1XD 21
17.5
832 833
XB2 99
823 824 17.5
B1XD 22 B1XB 15
X8 59 60
168
B3X 16 B5X 32

X8 63
x1 x1
8 x2 8 x2 3
PE PE
KP5 V5 KP6 V6 KP7
7 x1 7 x1 YV11 YV18 50.5 5
x2 x2

-147-
B3X 20

59
5.7 / 59 5.7 / 59.1

leakage valve
Cooling water valve

D/M Accumulator pressure

Solenoid valve position confirm

Solenoid working sensor (EV11)

Solenoid working sensor (NV88)
PE PE PE
NO NC NO NC
42.6 42.7

Date 2013/7/30 Blatt

Proj. winnie
Commission DC24V Output Z2P-560T CE Page 28
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

68
5.2 / 68

XB2 91
17.5

B2X 65

B1XC 11
B10X 16
13
FR2 S104 SLA1 SLA2 SLD1
3.7 14 34.7 35.7 36.7 35.9
B2X 71 134 B10X 17 154 174 157
B1XA 18 B1XC 43 44 12

XB2 92 XB2 93 94 XB2 75

17.5 17.5 17.5

X8 56 X8 57 58 48
154 174 157
438 820 134 821 822 89

8 8 x2 3 8 x2 8 x2 8 x2 7 x2 7 x2 7 x2
KP9 V3 KP4 V4 KP4 KP18 V7 KP19 V8 KP20 V11 KP21 V12 KP22 V13 KP23 V14
7 7 x1 29.1 5 7 x1 7 x1 7 x1 8 x1 8 x1 8 x1

-148-
59 58
5.7 / 59 5.3 / 58

Setting model
Setting model
L/M Safety door A
L/M Safety door B
Rear safety door open stop

Rear safety door close stop

Front safety door open stop

Front safety door close stop

D/M Die height adjust overload

NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC
44.9 29.2 21.2 21.3 20.315.5 15.5 16.5 16.5
44.8 46.4 21.2

Date 2013/7/30 Blatt

Proj. winnie
Commission DC24V Output Z2P-560T CE Page 29
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

17.8 / 109 109 / 32.1

6.4
26

26 109
1

FU16
4A
2

54

LINE
PE
ZS2
FN2030-10-06
LOAD

56

55

AC AC AC AC
G4 PE G3 PE
DC 24V DC 24V

-149-
NES-100-24 NES-100-24

629 628 639 638

629 628 639 638

31.8 31.5 31.3 31.3

Fluid proportional valve power source Pressure proportional valve power source

PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Pressure proportional, Fluid proportional Power Z2P-560T CE Page 30
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

23.3
600.1
U2 U3
Pressure proportional Fluid proportional
600 600
Z12 z20 645
z14
- - 1/-
KS7
P2 V P3 V 48.5
646 2/+
+ + +z32
655 2/+
b32+
2/+
602
23.1 / 602 b20 KS6
KS5 48.4 1/-
601 647
48.4 1/- z10 601 / 23.1 z16
656 628
z16 638 30.1 / 628 z2+
b16 627
638 z4 C3
G
b18 638 / 30.3 z28 + 4700uf
637 63V
b28 C2 b2
4700uf 641
+ b30
63V
651 639 629
b26 b2 639 / 30.3 b4 629 / 30.1
642
b28

652 658 648

b24 b8 b8
643
z30

653 659 649

b14 b6 b6
644
b26

-150-
XB2 62 63 64 65 67 66 XB2 59 55 56 57 58 61 60
17.5 17.5
W14 651 652 653 G W13 G 641 642 643 644
B1XD 16 15 B1XD 14 13
B1XD 35 31 32 33 34
B1XD 36 37 38 39 B3X 13 12 B3X 15 14
B3X 24 25 26 27 28
B3X 30 31 32 29
x1 x1

PE PE

YV2 YV1
YV02BF YV01BF
x2 x2
1 2 3 1 2 3 3

U U
Pressure proportional valve Fluid proportional valve
S S

PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Pressure proportional, Fluid proportional Z2P-560T CE Page 31
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

408
6.3 / 408

FU15
1A
2

X10 6
409

4 4 4 4 4 4
KP10 KP11 KP12 KP13 KP14 KP15
56.8 6 56.8 6 56.7 6 56.6 6 56.6 6 56.5 6

C4 C5 C6

30.2 / 109 109 / 44.0

X8 32 33 34 35 36 37 38

XB3 33 27 28 29 30 31 32

-151-
3.7

B1XB 1 3 4 2 5 6 7 8

109 660 661 109 662 663 109 664 665

B5X 23 33 34 35 36 37 38

U1 V1 W1 U1 V1 W1 U1 V1 W1

M78
M M79
M M80
M
Intensify motor 3~ High speed motor 3~ Low speed motor 3~
PE PE PE

E E E

X8 39

PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M Die hight adj., Intensify, High-speed, Low-speed motor Z2P-560T CE Page 32
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO1
8.1
44.0
45.0 IO32

X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

106
56.8
X6 16 18
XB1 1 2 3 4 5 6 7 8 9 10 11 12 13
10.1

58 59 100 101 102 103 104 105 106 107 110 111 112 113 114 115 116 117

B1XA 41 B1XA 42 43 44 45 46 47 48 49 50 51 52 53

B2X 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

58.2
5.3

71 13 13 13 13 13 23 13 23 13 23 13 23 13 23 13
KM6 S8 U5 U6 S18 S27 S7 S26 S28 S15 S16
I OII I OII I OII I OII I OII
17.3 72 48.7 14 19.0 14 19.5 14 48.7 14 14 13 23 24 14 13 23 24 14 13 23 24 14 13 23 24 14 13 23 24 14
I I I I I
O O O O O
II II II II II

-152-
14 24 14 24 14 24 14 24 14 24

59
5.8 / 59.2

5.7 / 59.S
B2X 86

D/M Auto
D/M Manual

D/M Pump start

Emergency stop
D/M Auto start (1)
D/M Auto shot start
D/M Manual die open

D/M Manual die close

D/M Manual eject return

D/M Manual eject forward

D/M Manual die height return

D/M Manual die height forward

D/M Manual plunger tip air blow

D/M Manual plunger tip lubricating

D/M Accumulator pressure leakage

D/M Double-button safety Relay ON

Date 2013/7/30 Blatt
Proj. winnie
Commission X0-X17 Operation switch with the input Z2P-560T CE Page 33
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO2
8.1
46.0
47.0 IO32

X20 X21 X22 X23 X24 X25 X26 X27 X30 X31 X32 X33 X34 X35 X36 X37

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

130
56.7

XB1 14 15 16 17 18 19 20 21 22 23 24 25 27 69 70
10.1
58 59
120 121 122 123 124 125 126 127 130 131 132 133 134 135 136 137

B1XA 54 55 56 57 58 59 60 61 62 63 64 65 66 67 B1XD 4 5

B2X 25 26 27 28 29 30 31 32 33 34 35 36 37 B3X 22 21

58.2 59.2
5.3 5.8
134
29.2

13 23 13 23 13 23 13 23 13 13 23 13 13 11 11
S17 S19 S20 S72 S14 S11 S71 S79 SL9 SL8
I OII I OII I OII I OII I II I OII I OII I II
13 23 14 24 13 23 14 24 13 23 14 24 13 23 14 24 13 14 13 23 14 13 23 24 14 52.4 12 12
I I I I I I I 14
O O O O II O O
II II II II II II

-153-
14 24 14 24 14 24 14 24 14 14 24 14 24

5.7 / 59.S
B2X 87

5.7 / 59.1
Setting model
Protection fence unlock

D/M Manual shot return

D/M Manual shot forward

D/M Die height return stop

Manual fix mold core (4) in

D/M Die height forward stop

Manual fix mold core (4) out

Manual move mold core (1) in

Manual move mold core (2) in
D/M High speed intensify shot
D/M Die height adjust resetting

Manual move mold core (1) out

Manual move mold core (2) out
D/M Manual front side safety door open

D/M Manual front side safety door close

Date 2013/7/30 Blatt

Proj. winnie
Commission X20-X37 Operation switch with the input Z2P-560T CE Page 34
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO3
48.0
8.2
IO32-P

X40 X41 X42 X43 X44 X45 X46 X47 X50 X51 X52 X53 X54 X55 X56 X57

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

151 154 157

56.8 29.7 29.9

XB1 73 74 75 76 77 78 79 80 81 82 XB2 76 77 XB1 83 XB2 78

10.1 17.5 10.1 17.5
58 59
140 141 142 143 144 145 146 147 150 151 152 153 154 155 156 157

B1XB 32 33 34 35 B1XD 51 52 B1XD 42 43 B1XB 36 25 B6X 21 B1XC 13 14 B1XD 3 B1XC 7

58.2 B6X 15 16 17 18 B12X 19 20 B4X 13 14 B5X 39 B10X 13 18 12 B14X 3

5.3
150
56.4
13 13 13 13 13 13 SR133 13 SR121 4
SL1 4 SL5 4 SL10 4
SL34 SL36 13 U7 13 13 13
SL22 SL24 SL26 SL28
14 14 20.1 14 SLD4 SLD7 SLD6
14 14 14 14 + - + - + - + -
14 14 14 14
1 2 1 2 1 2 1 2
13 13 13 13 13 13
18 B1XD 1 2 B14X 1
SL23 SL25 SL27 SL29 SL35 SL37
14 14 14 14 14 14 B4X 10 11 B5X 40 41

-154-
B1XB 23 24 B6X 22 B1XC 1
B12X 14
XB1 84 96
10.1

59 X8 75 77
5.7 / 59.1
58
5.3 / 58.1

5.8 / 59.2

Die open stop

Front safety rod

Die close check

Shot return stop
Oil level abnomal

Shot system error

Auto lubrication check
Safety door safety ready on
Front side safety door open stop
Extractor side safety door open stop

Fix mold core (4) return stop limit switch

Fix mold core (4) forward stop limit switch

Move mold core (1) return stop limit switch

Move mold core (2) return stop limit switch

Move mold core (1) forward stop limit switch

Move mold core (2) forward stop limit switch
Date 2013/7/30 Blatt
Proj. winnie
Commission X40-X57 Core, Die close, Shot out Z2P-560T CE Page 35
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO4
50.0
8.2
49.0 IO32

X60 X61 X62 X63 X64 X65 X66 X67 X70 X71 X72 X73 X74 X75 X76 X77

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

X10 15 16 17 18 174
29.8

XB1 28 29 85 86 XB2 79 80 XB1 87 88

10.1 17.5 10.1
58
59 160 161 162 163 164 165 166 167 170 171 172 173 174 175 176 177
B1XC 40 41 B1XD 55 56 B1XC 8 9 45 B1XD 44

B2X 38 39 B12X 21 22 B14X 4 5 B2X 76 B4X 15

58.2 164 165 166 167
5.3 5.6 56.5 15.8 15.7 13 13 B10X 11
SL141 SL143
14 14 SR136 4 SQ30 4
73 14 98 31 97 13 23 13 13 13
KM7 KM3 FR1 FU1 FR2 S87 SLD9 SLD10 SLD11
I OII + - + -
17.2 84 44.4 13 3.2 97 3.2 32 3.7 98 13 23 14 24 14 14 14
I 1 2 1 2
O
II 13 13
14 24
SL142 SL144 B10X 10 9

-155-
14 14
B1XD 40 41

59 B1XC 35
5.8 / 59.2 5.7 / 59.S B14X 2

5.3 / 58.1

5.7 / 59.1

D/M Pump on

D/M Power on
Safety pin limit

Pump overload
Rear safety rod

Shot start signal

Safety light curtain

Air conditioner error

Die height overload

Manual fix mold core (5) in
Rear safety door close stop

Manual fix mold core (5) out

Front safety door inverter error

Fix mold core (5) return stop limit switch

Fix mold core (5) forward stop limit switch

Front safety door inverter motor brake signal

Date 2013/7/30 Blatt

Proj. winnie
Commission X60-X77 Signal within the electrical plate Z2P-560T CE Page 36
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IN1
38.0
8.3
IN32

X100 X101 X102 X103 X104 X105 X106 X107 X110 X111 X112 X113 X114 X115 X116 X117

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

X6 17 19

XB1 30 31 32 33 34 35 36 37 89 90 38 39 40 41
10.1
58 59
200 201 202 203 204 205 206 207 210 211 212 213 214 215 216 217

B1XA 35 36 37 38 39 40 70 69 B1XD 25 26 B1XA 68 75 76 77

B2X 42 43 44 45 46 47 B2X 77 78 B4X 16 17 B2X 79 81 B2X 48 49

58.2 59.2
5.3 5.8

13 23 13 23 13 23 13 13 13 13 13 13 13 23
S24 S23 S25 SL14 SL12 SL16 SL17 SL15 S58 S57
I OII I OII I OII I II I OII
13 23 14 24 13 23 14 24 13 23 14 24 14 14 14 14 14 14 13 23 14 24 216 217
I I I 13 I
O O O O 16.7 16.7
II II II 318 I II
14 24 14 24 14 24 II 14 24

-156-
14

13
SL13 B4X 12
14

59
5.7 / 59.S

5.7 / 59.1
brake signal

D/M Tie bar pull in

D/M Rear nut open

D/M Rear nut close

D/M Front nut open

D/M Front nut close

D/M Tie bar push out
Rear nut closing stop

Front nut closing stop

Rear safety use mode

Rear nut opening stop

Front nut opening stop

D/M Tie bar pull in stop
Manual rear safety door open

Manual rear safety door close

Rear safety door inverter error
Rear safety door inverter motor

Date 2013/7/30 Blatt

Proj. winnie
Commission X100-X117 Openation switch within the Tie bar Z2P-560T CE Page 37
Check. ZITAI PRECISION MACHINERY CO., LTD.
& Rear safety door 115
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en
 0 1 2 3 4 5 6 7 8 9

IN1
37.0
8.3
IN32

X120 X121 X122 X123 X124 X125 X126 X127 X130 X131 X132 X133 X134 X135 X136 X137

+24V COM L20 L21 L22 L23 L24 L25 L26 L27 L30 L31 L32 L33 L34 L35 L36 L37

XB1 42 43 44 45 46 47 48 109 110 111 112 113 114 115 116

10.1
220 221 222 223 224 225 226 227 230 231 232 233 234 235 236 237

B1XA 8 9 10 11 12 13 14 XB7 26 27 28 29 30 31 32 33
58 59 11.2

B2X 80 50 51 52 53 54 55 56 B1XB 57 58 59 60 61 62 63 64

B8X 18 19 20 21 22 23 24 25

23 13 23 13 13 23 13 23 SQ2 4 SQ1 4
S31 S32 S33 14 24 34 44 54 64
U8 S34
I OII I OII I OII
21.1 24 13 23 14 24 51.5 14 13 23 14 24 13 23 14 24 + - + - SQ22 SQ23 SQ24 SQ25 SQ26 SQ27 13 x1
I I I
O O O 1 2 1 2 13 23 33 43 53 63 KA3 V9
II II II
14 24 14 24 14 24 14 x2

-157-
B8X 16 14

XB7 24 25
11.2

59.2 59.S
5.8 5.7 58.1 59.1
5.3 5.7
5.3 / 58.2

L/M Auto

L/M Manual
L/M Pour limit

L/M Auto start

L/M Scoop limit
L/M Scoop limit

L/M Safety gate

L/M Scoop waiting
L/M Molten metal low

L/M Arm forward stop

L/M Manual ladle pour

L/M Manual arm return

L/M Manual ladle scoop

L/M Manual arm forward

L/M Arm measure position
L/M Arm forward low speed

NO NC
11.6

Date 2013/7/30 Blatt

Proj. winnie
Commission X120-X137 Signal within the L/M Z2P-560T CE Page 38
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO5
51.0
52.0
8.5 IO32

X140 X141 X142 X143 X144 X145 X146 X147 X150 X151 X152 X153 X154 X155 X156 X157

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

X8 76 78 XB1 97 98 99 100 101 102 103 104 105

10.1
58 59 240 241 242 243 244 245 246 247 250 251 252 253 254 255 256 257
B1XB 48 49 50 51 52 53 54 55 56

XB7 36 37 38 39 40 41 42 43 44
11.2

58.2
5.3 B8X 26 27 28 29 30 31 32 33 34

SR130
Red Orange Yellow Green Purple Grey White Black & white Red & white
251 252 254 255 256 257
10.4 10.8 11.8 11.8 12.8 12.7
Brown Blue

B8X 17 15

-158-
XB7 34 35
1 1
11.2
KA1 KA2
10.2 9 10.6 9
B1XB 31 30

58.1 59.1
5.3 5.7

5.8 / 59.2
Forced return

L/M Ladler encoder 2

L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Ladler encoder 2
L/M Arm inverter error

0
1
2
3
4
5
6
7
8
L/M Ladle inverter error

L/M Liquid surface check

Ladler probe wire checking
L/M Arm inverter motor brake signal
L/M Ladle inverter motor brake singal

Date 2013/7/30 Blatt

Proj. winnie
Commission X140-X157 L/M Ladler encoder Z2P-560T CE Page 39
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO6
54.0
8.6
53.0 IO32

X160 X161 X162 X163 X164 X165 X166 X167 X170 X171 X172 X173 X174 X175 X176 X177

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

XB8 C4 C5 C6 C9 C10 D9 D1 D2 D3 D4 D5 D6 D7 D8
55.2

58 59 Y40 Y41 Y42 Y45 Y46 Y47 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57

58.2 59.2
5.3 5.8

SM
43.2 Y40 Y41 Y42 Y45 Y46 Y47 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57
55.1

Alarm signal

-159-
S/M TO D/M Auto
Move mold core in
Die closing start-up

Move mold core out

Spraying is completed
S/M TO D/M Working mode / screen 1
S/M TO D/M Working mode / screen 2
S/M TO D/M Working mode / screen 3
S/M TO D/M Working mode / screen 4
S/M TO D/M Working mode / screen 5
S/M TO D/M Working mode / screen 6
S/M TO D/M Working mode / screen 7
S/M TO D/M Working mode comparison

Date 2013/7/30 Blatt

Proj. winnie
Commission X160-X177 S/M Connection Z2P-560T CE Page 40
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO7
55.0
8.6
IO32

X200 X201 X202 X203 X204 X205 X206 X207 X210 X211 X212 X213 X214 X215 X216 X217

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

XB1 61 62 63 64 65 66 67 68 XB2 81 82 83 84 85 86 87 88
10.1 17.5
58 59 300 301 302 303 304 305 306 307 310 311 312 313 314 315 316 317

B1XA 25 26 27 28 29 30 31 32 B1XC 21 22 23 24 25 26 27 28

B2X 1 2 3 4 5 6 7 8
XB9 26 27 28 29 30 31 32 33
B7X 32 33 34 35 13.2

58.2 59.2 B7X 23 24 27 28 29 30 31 26

5.3 5.8

B1XC 17 18 B1XC 19 20

XB9 19 20 21 22
13.2
S46 S45 SQ7 13 SQ8 13 SQ9 4 SQ10 4 SQ11 4 SQ12 4 SQ13 4 SQ6 4
13 23 23 13 23 13 23 13 23 13 11 11
S42 S43 S43 S44 S44
I OII I OII I OII I OII I OII I II I II + - + - + - + - + - + -
13 23 14 24 13 23 24 14 13 23 24 14 13 23 24 14 13 23 24 14 11 12 11 12

-160-
I I I I I I I 14 14 1 2 1 2 1 2 1 2 1 2 1 2
O O O O O II II
II II II II II
14 24 14 24 14 24 14 24 14 24 12 12

B7X 20 22 21

5.7 / 59.S XB9 25 XB9 24

13.2 13.2
5.7 / 59.1

5.3 / 58.1

E/M Auto

E/M Manual
E/M Arm return stop

E/M Chuck clamping

E/M Chuck swiveling
E/M Arm forward stop

E/M Manual arm return

E/M Manual arm forward

E/M Arm waiting position

E/M Chuck return stop 0°

E/M Arm return low speed

E/M Chuck swivel stop 90°

E/M Arm forward low speed
E/M Lateral move forward limit

E/M Manual lateral move return

E/M Manual lateral move forward

Date 2013/7/30 Blatt

Proj. winnie
Commission X200-X217 Signal within the E/M Z2P-560T CE Page 41
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IN2
43.0
8.7
IN32

X220 X221 X222 X223 X224 X225 X226 X227 X230 X231 X232 X233 X234 X235 X236 X237

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

XB2 89 XB1 106 107 108 XB1 49 50 51 52

17.5 10.1 10.1
58 59 320 321 322 323 324 325 326 327 330 331 332 333 334 335 336 337
B1XC 29 B1XD 47 48 49

XB9 23 B12X 15 16 17
13.2 X10 20 B1XA 73 74 B1XC 59 60
13
B7X 25 SL20 324 325 326 327 B2X 40 41 B6X 19 20
14 13.8 13.7 14.8 14.7
58.2 328 13 23 13 13
5.3
S21 SL30 SL32
4
B12X 18 I OII
13 13 13 13 23 14 24 14 14
I
SQ5 SL18 SL19 SL21 O
+ - II 13
14 14 14 8 41 3 3 14 24
1 2 SL31
KP3 FU2 KP5 KP6
18.8 4 3.7 42 28.1 5 28.2 5 14

-161-
58.1
5.3 B12X 13

X10 25 59.S
B1XD 50 5.7
5.8 / 59.2

5.7 / 59.1
Emergency stop

E/M Lateral move return limit

E/M Arm inverter error signal
E/M Arm inverter brake signal
Manual move mold core (3) in

E/M Product check sensor (A)

E/M Product check sensor (B)
D/M Die height adjust overload
Manual move mold core (3) out

Solenoid working sensor (EV11)

Solenoid working sensor (NV88)

E/M Product check sensor (C&D)

E/M Lateral move inverter error signal
E/M Lateral move inverter brake signal
Move mold core (3) return stop limit switch

Move mold core (3) forward stop limit switch

Date 2013/7/30 Blatt

Proj. winnie
Commission X220-X237 Signal within the E/M Z2P-560T CE Page 42
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IN2
42.0
8.7
IN32

X240 X241 X242 X243 X244 X245 X246 X247

+24V COM L20 L21 L22 L23 L24 L25 L26 L27

B1XA 17 XB8 B10 C2 C1

55.2
B2X 9
58 59 340 341 Y35 Y34

11
S8B SM 13
40.1
12 KA12
55.1 Y35 Y34
14

59
58.2 59.2 59.S
5.3 5.8 5.7

-162-
D/M Pump stop
Not to close die

Y-axis increased by positioning

S/M TO D/M Safety door start-up

Date 2013/7/30 Blatt

Proj. winnie
Commission X240-X257 S/M Connection Z2P-560T CE Page 43
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.3
IO1 58.2 58.2
33.0 IO32 24V COM L20 L21 L22 L23 L24 L25 L26 L27
8.1
45.0
58 59 180 181 182 183 184 185 186 187
bn bk wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT1
45.0 1 2 3 4 5 6 7 8 9 10
CN1

R1 R3 R5 R7
LY-16
R0 R2 R4 R6

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
RC COM OUT COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

28 400 401 402 403 404 405 406 407

X10 7 8 X5 17 15 X10 9 10 11
73 53 63 4 3
KM6 KM1 KM1 KP9 KP9
17.3 74 44.2 54 44.2 64 29.1 6 29.1 5

258 259 17.3

-163-
X10 5 H3 268 269
47.8
21 21 22 22
R
249 KM3 KM2 KM5 KM4
44.4 22 44.3 22 44.9 21 44.8 21
Y
28 x1
298 299 PE 278 279
6.2 HA1 B
A2 A2 A2 x2 A1 A1 A1
KM1 KM2 KM3 FR2 KM4 KM5
A1 A1 A1 A2 A2 A2

X5 10 1

109 X10 12
32.6 / 109 109 / 45.0

NO NC NO NC NO NC NO NC NO NC NO NC
3.2 3.4 44.4 3.3 44.3 36.329.1 3.7 44.9 3.8 44.8
3.2 3.4 3.3 3.7 3.8
3.3 3.4 3.4 3.7 3.8
Alarm buzzer

44.3 36.2
44.4
D/M Alarm lamp

D/M Pump motor start-S

D/M Pump motor start-D

D/M Pump motor start-M

D/M Die height adjust return

D/M Die height adjust forward

PE
D/M Die height adjust motor overload

Date 2013/7/30 Blatt

Proj. winnie
Commission Y0-Y7 Converted to AC110V Output Contactor with Z2P-560T CE Page 44
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.8
IO1 58.2 59.2
33.0 IO32 L20 L21 L22 L23 L24 L25 L26 L27
8.1
44.0
190 191 192 193 194 195 196 197
wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT1
44.0 1 2 3 4 5 6 7 8 9 10
CN2

R11 R13 R15 R17

LY-16
R10 R12 R14 R16

Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17

RC COM OUT COM OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17

XB2 1 2 3 4 5 6 7 8
28 17.5

B1XB 37 38 39 40 41 42 B1XD 53 54

410 411 412 413 414 415 416 417

28
6.2

-164-
B6X 1 2 10 11 8 9 B12X 1 2

x1 x1 x1 x1 x1 x1 x1 x1

PE PE PE PE PE PE PE PE

YV8 A YV8 B YV9 A YV9 B YV10 A YV10 B YV32 A YV32 B

45.3 x2 45.2 x2 45.5 x2 45.4 x2 45.7 x2 45.6 x2 45.9 x2 45.8 x2

109 B6X 5
44.9 / 109 109 / 46.0

D/M Eject return

D/M Eject forward

Fix mode core (4) in
Fix mode core (4) out

Move mold core (1) in

Move mold core (2) in

Move mold core (1) out

Move mold core (2) out

B6X 7

PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Y10-Y17 Enlarge output of the eject, core Z2P-560T CE Page 45
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.8
IO2 58.2 59.2
34.0 IO32 24V COM L20 L21 L22 L23 L24 L25 L26 L27
8.1
47.0
58 59 280 281 282 283 284 285 286 287
bn bk wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT2
47.0 1 2 3 4 5 6 7 8 9 10
CN1

R1 R3 R5 R7
LY-16
R0 R2 R4 R6

Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27

RC COM OUT COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

209
XB2 9 10 33 33 XB2 12 13 14 15 16
28 17.5 U6 U7 17.5
19.5 34 20.1 34
208
4
420 421 KP4 423 424 425 426 427
29.1 6

-165-
B1XD 7 8 B1XD 10 11 12 B1XC 15 B1XD 59
28 X8 81
6.2 B3X 1 2
XB2 11 B3X 4 5 6 B10X 6 B12X 7
17.5
422
B1XD 9
B3X 3
x1 x1 x1 x1 x1 x1 x1

PE PE PE PE PE PE PE
YB6
YV3 YV4 YV5 YV6 YV7 YA54 YA23
x2 x2 x2 x2 x2 x2 x2
B3X 7 9 10 11 8
B10X 7
B12X 10 11
B1XD 6 B1XC 16
109
45.9 / 109 109 / 47.0

AC AC
B6
<meter out>

B1 B1

D/M Oil full volume

D/M Auto lubrication
D/M Plunger tip blow

Die open <meter out>

B10X 4 5
D/M Die open fast speed

D/M Die close <meter in>

D/M Die close differential &
D/M Front safety door brake

D/M Instensify pressure valve

PE PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Y20-Y27 Enlarge output of the die open / close Z2P-560T CE Page 46
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.8 56.8

IO2 58.2 59.2 291
34.0 IO32 L20 L21 L22 L23 L24 L25 L26 L27
8.1
46.0
290 291 292 293 294 295 296 297
wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT2
46.0 1 2 3 4 5 6 7 8 9 10
CN2

R11 R13 R15 R17

LY-16
R10 R12 R14 R16

Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37

RC COM OUT COM OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17

109 28 437
XB2 19 20 21 22 23 24 25
17.5 X5 14
430 431 432 433 434 435 436
17.3
28 B1XD 60 B1XB 19 20 21 22 B1XC 10 B1XD 45 H9
44.6
6.2 B4X 18 R

-166-
46.9 B5X 28 29 30 31 32 B14X 6
109 Y
B12X 8
x1
G
x1 x1 x1 x1 x1 PE
YB7
PE PE PE PE PE YA55
x2
YA24 YV12 YV13 YV16 YV17
x2 x2 x2 x2 x2
B4X 24
B14X 7
B12X 9 12
B1XD 46
B5X 22 23 24

AC AC
B7
back up
Safety pin

109
49.0
B2 B2
D/M Shot return

B14X 8 9
D/M Molten low lamp

D/M Accumulator pressure

D/M Shot out auxilary vavle

D/M Shot out fast speed (P)

D/M Rear safety door brake

D/M Plunger tip oil lubricating

PE PE PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Y30-Y37 Enlarge output of the shot out Z2P-560T CE Page 47
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO3
35.0
8.2
IO32

Y40 Y41 Y42 Y43 Y44 Y45 Y46 Y47 Y50 Y51 Y52 Y53 Y54 Y55 Y56 Y57

+24V COM L20 L21 L22 L23 L24 L25 L26 L27 L30 L31 L32 L33 L34 L35 L36 L37

XB2 68 69 70
17.5

58 59 440 441 442 444 445 446 447 450 451 452 453 454

451
26.8
59.2 X10 21 B1XA 4 5 6
5.8
B2X 57 58 59

4/- 4/- 7 7 4/- 4/- 4/- 4/- 4/- x1 x1 x1

KS2 KS1 KP8 KP25 KS5 KS6 KS7 KS3 KS4 H8 S8 S18
3/+ 3/+ 8 8 3/+ 3/+ 3/+ 3/+ 3/+ x2 33.2 x2 33.3 x2

58

-167-
5.3 / 58.2 B2X 84

5.4 / 58.S

rate control

Manual shot
leakage valve
D/M Pump start lamp

D/M Auto mode lamp

D/M Shot out intensify

D/M Clamping force reset
D/M Shot auto mode lamp

D/M Accumulator pressure

D/M Die height micor adjust

Proportional fluid differentiate

Proportional throttle valve start

Proportional pressure valve start

Selection of shot intensify pressure

D/M Shot out fast speed <meter out> &

SS-105DD SS-105DD SS-105DD SS-425DA SS-425DA

NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC
17.6 17.7 28.5 17.5 31.0 31.8 31.8 3.7 3.7

Date 2013/8/1 Blatt

Proj. winnie
Commission Y40-Y57 The direct output, Indicator, Relay Z2P-560T CE Page 48
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.8
IO4 58.2 59.2
36.0 IO32 24V COM L20 L21 L22 L23 L24 L25 L26 L27
50.0
8.2
58 59 380 381 382 383 384 385 386 387
bn bk wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT3
53.0 1 2 3 4 5 6 7 8 9 10
CN1

R1 R3 R5 R7
LY-16
R0 R2 R4 R6

Y60 Y61 Y62 Y63 Y64 Y65 Y66 Y67

RC COM OUT COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

XB2 26 27 28 29 30 31 32 33
17.5

28 460 461 462 463 464 465 466 467

B1XD 61 62 30 29 28 27 B1XC 61 62

-168-
28 B12X 5 6 B4X 19 20 21 22 B6X 3 4
6.2

x1 x1 x1 x1 x1 x1 x1 x1

PE PE PE PE PE PE PE PE

YV19 A YV19 B YV20 A YV20 B YV21 A YV21 B YV25 A YV25 B

49.3 x2 49.2 x2 49.5 x2 49.4 x2 49.7 x2 49.6 x2 49.9 x2 49.8 x2

B1XD 63 B6X 6 5
109 B4X 23 B1XC 63
47.0 / 109 109 / 53.0
Tie bar pull in
Tie bar push out

Tie bar rear nut open

Tie bar rear nut close

Tie bar front nut open

Tie bar front nut close

Move mold core (3) in
Move mold core (3) out

B4X 25 26

PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Y60-Y67 Converted to AC110V Output Contactor with Z2P-560T CE Page 49
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO4
36.0
8.2
49.0 IO32

Y70 Y71 Y72 Y73 Y74 Y75 Y76 Y77

+24V COM L30 L31 L32 L33 L34 L35 L36 L37

58 59 390 391 392 393 394 395 396 397

59.2
5.8

A2- A2- A2- A2- 7 7 7 7

K3.1 K3.2 K3.3 K3.4 KP37 KP38 KP39 KP7
A1+ A1+ A1+ A1+ 8 8 8 8

-169-
58
5.3 / 58.2

Shot vacuum
Vacuum dissolve
Cooling water valve

Rear safety door open

Rear safety door close

Front safety door open

Front safety door close

Vacuum dregs spraying out

NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC
15.5 15.5 16.5 16.5 28.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Y70-Y77 Safety door & Vacuum Z2P-560T CE Page 50
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO5
39.0
52.0
8.5 IO32

Y100 Y101 Y102 Y103 Y104 Y105 Y106 Y107

+24V COM L20 L21 L22 L23 L24 L25 L26 L27

XB2 72
17.5

58 59 480 481 482 483 484 485 486 487

B1XA 3
59.2
5.8 B2X 61

A2- A2- A2- A2- A2- A2- A2- x1

K1.1 K1.2 K1.3 K1.4 K1.5 K1.6 K1.7 S34
A1+ A1+ A1+ A1+ A1+ A1+ A1+ 38.3 x2

B2X 85

-170-
58.S
58 5.4
5.3 / 58.2

L/M Arm retract

L/M Arm forward

L/M Ladle retract

L/M Ladle forward

L/M Arm input IO1

L/M Arm input IO2
L/M Arm input IO3
L/M Auto start lamp

NO NC NO NC NO NC NO NC NO NC NO NC NO NC
11.5 11.5 11.6 11.6 11.7 12.6 12.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Y100-Y107 L/M Safety door with Z2P-560T CE Page 51
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO5
39.0
51.0
8.5 IO32

Y110 Y111 Y112 Y113 Y114 Y115 Y116 Y117

+24V COM L30 L31 L32 L33 L34 L35 L36 L37

XB1 60 XB2 36
10.1 17.5

510 511 512 513 514 515

58 59
B1XA 15 16

B2X 62 63
59.2
5.8

7 7 7 7 x1 x1
KP1 KP2 KP16 KP17 S79 S102
8 8 8 8 34.8 x2 x2

-171-
58
5.3 / 58.2

Double push button 1

Double push button 2
Protection fence unlock
Emergency confirmation

Guardrail unlock indicator light

Solenoid valve position confirm

NO NC NO NC NO NC NO NC
19.619.6 19.719.7 28.4 21.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Y110-Y117 The direct output, Indicator Z2P-560T CE Page 52
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

5.3 5.8
IO6 58.2 59.2
40.0 IO32 24V COM L20 L21 L22 L23 L24 L25 L26 L27
54.0
8.6
58 59 580 581 582 583 584 585 586 587
bn bk wh gy vi bu gn yl og rd

XH10P bn bk rd og yl gn bu vi gy wh

OUT3
49.0 1 2 3 4 5 6 7 8 9 10
CN2

R11 R13 R15 R17

LY-16
R10 R12 R14 R16

Y120 Y121 Y122 Y123 Y124 Y125 Y126 Y127

RC COM OUT COM OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17

XB2 45 46 47 48 49 50 51 52
17.5
520 521 522 523 524 525 526 527
109 28
B1XB 16 17 B1XD 57 58 B1XC 4 5 2 3

XB7 12 13 9 10 12 13
B12X 3 4 XB9
11.2 13.2
28
6.2
10

-172-
B8X 9
B7X 14 15 16 17

x1 x1 x1 x1
x1 x1 x1 AC AC
x1 AC AC

PE PE PE PE
B4 B5
YB2 R2 YB3 R3 YB4 R4 YB5 R5
YV38 A YV38 B YA37 YA38
x2 x2 53.5 53.4 x2 x2
x2 x2 x2 x2

AC AC
B1 19
B7X 18
B8X 13 B3 B3 B4 B4
B7X 9 10 B7X 11 12
XB7 11
XB9 11
11.2 B6 B6 13.2
B8X 11 12
B1XC 6

49.9 / 109

L/M Arm brake

L/M Ladle brake
E/M Chuck clamping
E/M Chuck swiveling
E/M Arm motor brake

Fix mode core (5) out

Fix mode core (5) out
E/M Lateral move brake

B7X 13

PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission Y120-Y127 Converted to AC110V Output Contactor with Z2P-560T CE Page 53
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO6
40.0
8.6
53.0 IO32

Y140 Y141 Y142 Y143 Y144 Y145 Y146 Y147

L30 L31 L32 L33 L34 L35 L36 L37

XB2 53 54
17.5

590 591 592 593 594 595 596 597

B1XA 1 2

B2X 64

A2- A2- A2- A2- A2- A2- x1 x1

K2.1 K2.2 K2.3 K2.4 K2.5 K2.6 H7 H6
A1+ A1+ A1+ A1+ A1+ A1+ x2 x2

-173-
58.S
5.4
58
5.3 / 58.2

E/M Arm return

E/M Arm forward

E/M Arm input IO1

E/M Arm input IO2
Full auto mode lamp

E/M Auto mode lamp

E/M Lateral move return

E/M Lateral move forward

NO NC NO NC NO NC NO NC NO NC NO NC
13.5 13.5 13.6 13.6 14.6 14.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Y130-Y137 E/M output, Indicator, Relay Z2P-560T CE Page 54
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

IO7
41.0
8.6
IO32

Y140 Y141 Y142 Y143 Y144 Y145 Y146 Y147 Y150 Y151 Y152 Y153 Y154 Y155 Y156 Y157

+24V COM L20 L21 L22 L23 L24 L25 L26 L27 L30 L31 L32 L33 L34 L35 L36 L37

XB8 A1 A7 A2 A3 A4 A5 A8 B1 B2 B3 B4 B5 B6 B7 B8
58 59 55.2

X0 X45 X40 X41 X42 X43 X46 X50 X51 X52 X53 X54 X55 X56 X57

XB8 A10
55.2

59

SM
40.1 59 X0 X45 X40 X41 X42 X43 X46 X50 X51 X52 X53 X54 X55 X56 X57
43.2

-174-
58.2 59.2
5.3 5.8

D/M Emergency stop

D/M TO S/M Start standby
E/M->S/M Sprayer is auto start
D/M TO S/M Permission of sprayer

D/M TO S/M Permission of entering

D/M TO S/M Mode comparison start

D/M TO S/M Die casting is automatic

D/M TO S/M Mode comparison perfection
D/M TO S/M Working mode comparison 1
D/M TO S/M Working mode comparison 2
D/M TO S/M Working mode comparison 3
D/M TO S/M Working mode comparison 4
D/M TO S/M Working mode comparison 5
D/M TO S/M Working mode comparison 6
D/M TO S/M Working mode comparison 7

XB8= S/M Connection

Date 2013/7/30 Blatt

Proj. winnie
Commission Y140-Y147 S/M Connection Z2P-560T CE Page 55
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

NO NC NO NC NO NC NO NC NO NC NO NC
32.656.6 32.556.5 32.456.7 32.456.6 32.256.8 32.256.8

58 X9 7
5.3 / 58

5 5 5 5 5 5

KP15 1 KP14 1 KP13 1 KP12 1 KP11 1 KP10 1

625 624 623 622 621 620

9.2 9.2 5 5 5 5 5 5
35.5 36.4
108 119 PE PE 150 165 KP14 KP15 KP12 KP13 KP10 KP11
56.6 1 56.5 1 56.7 1 56.6 1 56.8 1 56.8 1

150 165 615 614 613 612 611 610

108 119 E E

PLC2
AP-105 AC110/AC220 AC110/220 PE PE Y17 Y16 Y15 Y14 Y13 Y12 Y11 Y10 -V +V Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 -V +V

POWER IN

COM2
DA2 DA1 B1 A1 12G 12V 24G 24V 24G +24V AI8 AI7 AI6 AI5 AI4 AI3 AI2 AI1 X17 X16 X15 X14 X13 X12 X11 X10 -V +V X7 X6 X5 X4 X3 X2 X1 X0 -V +V

-175-
X7 20
139
W17 G 559 558 139
636 635 634 630 130 151 106 291 59

7.3 7.4
COM1 139 636 635 634 139.1 138.1 130 151 106 291 59
9.3 7.3 26.3 26.2 26.2 34.6 35.6 33.5 47.6 5.7
W4
23.5
24.0 / W11.G

W5 XB1 129
26.0 10.1
27.2 G 630 139 138
B1XE 23

B5X 10

SP101
VOUT GND IN

Shot pressure transducer

PE

Date 2013/8/1 Blatt

Proj. winnie
Commission AP105 Z2P-560T CE Page 56
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XA

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

E/M Auto mode lamp B2X 64 1 XB2 53 54.5

Full auto mode lamp H6 x1 2 XB2 54 54.5
L/M Auto start lamp B2X 61 3 XB2 72 51.5
D/M Auto mode lamp B2X 57 4 XB2 68 48.7
D/M Pump start lamp B2X 58 5 XB2 69 48.7
D/M Shot auto mode lamp B2X 59 6 XB2 70 48.7
L/M Manual B2X 50 8 XB1 42 38.2
L/M Auto B2X 51 9 XB1 43 38.2
L/M Auto start B2X 52 10 XB1 44 38.3
L/M Manual arm forward B2X 53 11 XB1 45 38.3
L/M Manual arm return B2X 54 12 XB1 46 38.4

-176-
L/M Manual ladle pour B2X 55 13 XB1 47 38.4
L/M Manual ladle scoop B2X 56 14 XB1 48 38.5
Guardrail unlock indicator light B2X 62 15 XB1 60 52.4
Emergency confirmation B2X 63 16 XB2 36 52.4
D/M Pump stop B2X 9 17 IN2 L20 43.2
Setting model XB2 92 18 B2X 71 29.1
B2X 1 25 XB1 61 41.1
E/M Manual B2X 2 26 XB1 62 41.1
E/M Auto B2X 3 27 XB1 63 41.1
E/M Manual arm forward B2X 4 28 XB1 64 41.2
E/M Manual lateral move forward B2X 5 29 XB1 65 41.3
E/M Manual lateral move return B2X 6 30 XB1 66 41.3
E/M Chuck clamping B2X 7 31 XB1 67 41.5
E/M Chuck swiveling B2X 8 32 XB1 68 41.5
H7 x2 33 X7 2 5.4
B2X 84
B2X 85
H6 x2
S8 14 34 KM7 83 5.7
S31 14 X7 3
S24 14
S42 14
S21 14
S8B 12

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XA Z2P-560T CE Page 64
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XA

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

B1XC 35
B2X 87
S31 24
S21 24
D/M Front nut close B2X 42 35 XB1 30 37.1
D/M Front nut open B2X 43 36 XB1 31 37.2
D/M Rear nut close B2X 44 37 XB1 32 37.2
D/M Rear nut open B2X 45 38 XB1 33 37.3
D/M Tie bar pull in B2X 46 39 XB1 34 37.3
D/M Tie bar push out B2X 47 40 XB1 35 37.4
D/M Pump start B2X 10 41 XB1 1 33.2

-177-
D/M Auto shot start B2X 13 42 XB1 2 33.3
D/M Accumulator pressure leakage B2X 14 43 XB1 3 33.4
D/M Auto B2X 15 44 XB1 4 33.4
D/M Manual B2X 16 45 XB1 5 33.5
D/M Manual plunger tip air blow B2X 17 46 XB1 6 33.5
D/M Manual plunger tip lubricating B2X 18 47 XB1 7 33.6
D/M Manual die height forward B2X 19 48 XB1 8 33.6
D/M Manual die height return B2X 20 49 XB1 9 33.7
D/M Manual die close B2X 21 50 XB1 10 33.7
D/M Manual die open B2X 22 51 XB1 11 33.8
D/M Manual eject forward B2X 23 52 XB1 12 33.8
D/M Manual eject return B2X 24 53 XB1 13 33.9
D/M Manual shot forward B2X 25 54 XB1 14 34.1
D/M Manual shot return B2X 26 55 XB1 15 34.2
Manual move mold core (1) in B2X 27 56 XB1 16 34.2
Manual move mold core (1) out B2X 28 57 XB1 17 34.3
Manual move mold core (2) in B2X 29 58 XB1 18 34.3
Manual move mold core (2) out B2X 30 59 XB1 19 34.4
Manual fix mold core (4) in B2X 31 60 XB1 20 34.4
Manual fix mold core (4) out B2X 32 61 XB1 21 34.5
D/M High speed intensify shot B2X 33 62 XB1 22 34.5
D/M Die height adjust resetting B2X 34 63 XB1 23 34.6
D/M Manual front side safety door close B2X 35 64 XB1 24 34.6
D/M Manual front side safety door open B2X 36 65 XB1 25 34.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XA Z2P-560T CE Page 64.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XA

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Setting model KP4 3 66 IO2 L14 34.7

Protection fence unlock B2X 37 67 XB1 27 34.8
D/M Tie bar pull in stop B2X 79 68 XB1 38 37.6
Front nut opening stop B2X 78 69 XB1 37 37.5
Front nut closing stop B2X 77 70 XB1 36 37.4
XB3 38 71 B2X 66 19.1
XB3 136 72 B2X 67 19.2
Manual move mold core (3) in B2X 40 73 XB1 49 42.7
Manual move mold core (3) out B2X 41 74 XB1 50 42.8
Rear safety use mode B2X 81 75 XB1 39 37.7
Manual rear safety door close B2X 48 76 XB1 40 37.7

-178-
Manual rear safety door open B2X 49 77 XB1 41 37.8

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XA Z2P-560T CE Page 64.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XB

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

B5X 23 1 XB3 33 32.2

M79 U1 2 X8 32 32.3
M80 U1
B5X 33 3 XB3 27 32.2
B5X 34 4 XB3 28 32.2
B5X 35 5 XB3 29 32.4
B5X 36 6 XB3 30 32.4
B5X 37 7 XB3 31 32.5
B5X 38 8 XB3 32 32.6
Manual shot B5X 26 9 XB2 34 17.6
Intensify B5X 27 10 XB2 35 17.7

-179-
B5X 42 11 B7X 37 22.3
B5X 43 12 B1XD 19 22.5
B5X 44 13 B7X 39 22.3
B5X 45 14 B1XD 17 22.4
D/M Accumulator pressure leakage valve B5X 32 15 XB2 98 28.5
L/M Arm brake XB7 12 16 XB2 45 53.1
L/M Ladle brake XB7 13 17 XB2 46 53.2
Selection of shot intensify pressure B5X 25 18 XB2 90 17.5
D/M Shot out fast speed (P) B5X 29 19 XB2 20 47.3
D/M Shot out auxilary vavle B5X 30 20 XB2 21 47.4
D/M Shot return B5X 31 21 XB2 22 47.5
D/M Accumulator pressure back up B5X 32 22 XB2 23 47.6
Die open stop XB1 84 23 B4X 10 35.4
B5X 40
Die open stop XB1 96 24 B4X 11 35.5
B5X 41
Shot return stop B5X 39 25 XB1 81 35.6
S3 12 26 XB7 22 22.1
S3 11 27 XB7 21 22.2
S3 12 28 XB7 20 22.1
S3 11 29 XB7 23 22.2
L/M Ladler encoder 2 X7 3 30 XB7 35 39.5
= X7 2 31 XB7 34 39.1
Move mold core (1) forward stop limit switch B6X 15 32 XB1 73 35.1

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XB Z2P-560T CE Page 65
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XB

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Move mold core (1) return stop limit switch B6X 16 33 XB1 74 35.2
Move mold core (2) forward stop limit switch B6X 17 34 XB1 75 35.2
Move mold core (2) return stop limit switch B6X 18 35 XB1 76 35.3
Shot system error PLC2 36 IO3 L10 35.5
D/M Eject forward B6X 1 37 XB2 1 45.2
D/M Eject return B6X 2 38 XB2 2 45.3
Move mold core (1) in B6X 10 39 XB2 3 45.4
Move mold core (1) out B6X 11 40 XB2 4 45.5
Move mold core (2) in B6X 8 41 XB2 5 45.6
Move mold core (2) out B6X 9 42 XB2 6 45.7
XB7 14 43 XB1 91 10.1

-180-
XB7 15 44 XB1 92 10.2
XB7 16 45 XB1 93 10.3
XB7 17 46 XB1 94 10.5
XB7 18 47 XB1 95 10.6
L/M Ladler encoder 2 XB7 36 48 XB1 97 39.1
= XB7 37 49 XB1 98 39.2
= XB7 38 50 XB1 99 39.2
= XB7 39 51 XB1 100 39.3
= XB7 40 52 XB1 101 39.3
= XB7 41 53 XB1 102 39.4
= XB7 42 54 XB1 103 39.4
= XB7 43 55 XB1 104 39.5
= XB7 44 56 XB1 105 39.5
L/M Pour limit B8X 18 57 XB7 26 38.5
L/M Scoop limit B8X 19 58 XB7 27 38.6
L/M Arm measure position B8X 20 59 XB7 28 38.6
L/M Arm forward low speed B8X 21 60 XB7 29 38.7
L/M Arm forward stop B8X 22 61 XB7 30 38.7
L/M Scoop waiting B8X 23 62 XB7 31 38.7
L/M Molten metal low B8X 24 63 XB7 32 38.8
L/M Scoop limit B8X 25 64 XB7 33 38.8

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XB Z2P-560T CE Page 65.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XC

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Extractor side safety door open stop 18 1 B14X 1 35.9

E/M Arm motor brake XB9 12 2 XB2 51 53.7
E/M Lateral move brake XB9 13 3 XB2 52 53.8
E/M Chuck clamping XB9 9 4 XB2 49 53.5
E/M Chuck swiveling XB9 10 5 XB2 50 53.6
E/M Chuck clamping YV38 x2 6 XB9 11 53.5
YV38 x2
Extractor side safety door open stop B14X 3 7 XB2 78 35.9
Rear safety door close stop B14X 4 8 XB2 79 36.7
Rear safety rod B14X 5 9 XB2 80 36.7
D/M Rear safety door brake B14X 6 10 XB2 24 47.6

-181-
Setting model S104 13 11 B2X 65 29.1
Front safety door close stop XB2 75 12 B10X 17 29.5
Front side safety door open stop B10X 13 13 XB2 76 35.7
Front safety rod B10X 18 14 XB2 77 35.8
D/M Front safety door brake B10X 6 15 XB2 15 46.7
= YA54 x2 16 B10X 7 46.7
B12X 11
E/M Manual arm return XB9 19 17 S43 23 41.2
= XB9 20 18 S43 13 41.3
E/M Manual lateral move return XB9 21 19 S44 23 41.4
= XB9 22 20 S44 13 41.4
E/M Chuck return stop 0° XB9 26 21 XB2 81 41.6
E/M Chuck swivel stop 90° XB9 27 22 XB2 82 41.6
E/M Arm forward stop XB9 28 23 XB2 83 41.7
E/M Arm forward low speed XB9 29 24 XB2 84 41.7
E/M Arm waiting position XB9 30 25 XB2 85 41.7
E/M Arm return low speed XB9 31 26 XB2 86 41.8
E/M Arm return stop XB9 32 27 XB2 87 41.8
E/M Lateral move forward limit XB9 33 28 XB2 88 41.9
E/M Lateral move return limit XB9 23 29 XB2 89 42.1
XB9 16 30 S2 11 22.2
XB9 17 31 S2 12 22.3
XB9 14 32 S2 11 22.2
XB9 15 33 S2 12 22.3

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XC Z2P-560T CE Page 66
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XC

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

XB2 108 35 B5X 41 21.4

Front safety door inverter motor brake signal S87 14 35 B1XA 34 36.5
XB3 137 38 B2X 68 19.2
XB3 138 39 B2X 69 19.3
Manual fix mold core (5) in B2X 38 40 XB1 28 36.5
Manual fix mold core (5) out B2X 39 41 XB1 29 36.5
L/M Safety door A XB2 93 43 SLA1 29.3
L/M Safety door B XB2 94 44 SLA2 29.4
Safety light curtain B2X 76 45 XB1 87 36.8
B2X 72 46 B1XD 20 22.5
B2X 73 47 XB3 44 22.7

-182-
B2X 74 48 B1XD 18 22.6
B2X 75 49 XB3 46 22.6
XB2 101 50 B5X 46 21.3
B5X 47 51 XB2 102 21.3
XB2 103 52 B5X 48 21.2
B5X 49 53 XB2 104 21.2
XB2 105 54 B5X 50 21.2
B5X 51 55 XB2 106 21.2
B5X 52 56 XB2 107 21.4
XB2 73 57 B10X 14 20.2
XB2 74 58 B10X 15 20.2
Move mold core (3) forward stop limit switch B6X 19 59 XB1 51 42.8
Move mold core (3) return stop limit switch B6X 20 60 XB1 52 42.9
Move mold core (3) in B6X 3 61 XB2 32 49.8
Move mold core (3) out B6X 4 62 XB2 33 49.9
Move mold core (3) in B4X 23 63 B6X 5 49.8
OUT3

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XC Z2P-560T CE Page 66.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip

W10.1
B1XD

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Oil level abnomal B5X 40 1 SR121 1 35.8

= B5X 41 2 SR121 2 35.8
= B10X 12 3 XB1 83 35.8
D/M Die height forward stop B3X 22 4 XB1 69 34.8
D/M Die height return stop B3X 21 5 XB1 70 34.9
B4X 4 6 2 25.3
D/M Instensify pressure valve OUT2 6 B3X 7 46.2
YA54 x2 YV4 x2
B4X 5 7 2 25.3
D/M Instensify pressure valve B3X 1 7 XB2 9 46.2
SR123 +24V 8 1 25.4

-183-
D/M Oil full volume B3X 2 8 XB2 10 46.3
SR123 0V 9 2 25.2
D/M Die close <meter in> B3X 3 9 XB2 11 46.4
D/M Die open fast speed <meter out> B3X 4 10 XB2 12 46.4
D/M Die close differential & Die open <meter out> B3X 5 11 XB2 13 46.5
D/M Auto lubrication B3X 6 12 XB2 14 46.6
Fluid proportional valve B3X 14 13 XB2 60 31.8
= B3X 15 14 XB2 61 31.8
Pressure proportional valve B3X 12 15 XB2 66 31.3
= B3X 13 16 XB2 67 31.3
B1XB 14 17 B3X 40 22.4
B1XC 48 18 B3X 41 22.6
B1XB 12 19 B3X 38 22.5
B1XC 46 20 B3X 39 22.5
Cooling water valve XB2 99 21 YA30 x2 28.6
Solenoid valve position confirm B3X 16 22 XB2 97 28.4
Solenoid working sensor (EV11) XB2 95 23 B3X 23 28.1
Solenoid working sensor (NV88) XB2 96 24 B3X 17 28.2
Rear nut closing stop B4X 16 25 XB1 89 37.5
Rear nut opening stop B4X 17 26 XB1 90 37.6
Tie bar push out B4X 22 27 XB2 31 49.7
Tie bar pull in B4X 21 28 XB2 30 49.6
Tie bar rear nut open B4X 20 29 XB2 29 49.5
Tie bar rear nut close B4X 19 30 XB2 28 49.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XD Z2P-560T CE Page 67
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XD

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Pressure proportional valve B3X 25 31 XB2 55 31.5

= B3X 26 32 XB2 56 31.5
= B3X 27 33 XB2 57 31.5
= B3X 28 34 XB2 58 31.5
= B3X 24 35 XB2 59 31.4
B3X 30 36 XB2 62 31.0
B3X 31 37 XB2 63 31.0
B3X 32 38 XB2 64 31.1
B3X 29 39 XB2 65 31.1
Safety pin limit B10X 10 40 SQ30 1 36.9
= B10X 9 41 SQ30 2 36.9

-184-
Die open stop B4X 13 42 XB1 79 35.4
Die close check B4X 14 43 XB1 80 35.5
Safety pin limit B4X 15 44 XB1 88 36.9
Safety pin B4X 18 45 XB2 25 47.8
= B14X 7 46 B4X 24 47.8
E/M Product check sensor (A) B12X 15 47 XB1 106 42.2
E/M Product check sensor (B) B12X 16 48 XB1 107 42.2
E/M Product check sensor (C&D) B12X 17 49 XB1 108 42.3
E/M Product check sensor (A) SQ5 2 50 B12X 13 42.2
SL31 14
SL32 14
Fix mold core (4) forward stop limit switch B12X 19 51 XB1 77 35.3
Fix mold core (4) return stop limit switch B12X 20 52 XB1 78 35.4
Fix mode core (4) in B12X 1 53 XB2 7 45.8
Fix mode core (4) out B12X 2 54 XB2 8 45.9
Fix mold core (5) forward stop limit switch B12X 21 55 XB1 85 36.6
Fix mold core (5) return stop limit switch B12X 22 56 XB1 86 36.6
Fix mode core (5) out B12X 3 57 XB2 47 53.4
= B12X 4 58 XB2 48 53.5
D/M Plunger tip blow B12X 7 59 XB2 16 46.9
D/M Plunger tip oil lubricating B5X 28 60 XB2 19 47.2
Tie bar front nut close B12X 5 61 XB2 26 49.2
Tie bar front nut open B12X 6 62 XB2 27 49.3
Tie bar front nut close OUT3 63 YV19 x2 49.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XD Z2P-560T CE Page 67.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B1XD

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

YV19 x2

-185-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram B1XD Z2P-560T CE Page 67.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W7
W5
W1

W11
Strip
B1XE

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

B4X 6 1 XB1 117 26.6

B4X 7 2 XB1 118 26.7
SR135 3 U11 GND 26.7
B4X 8 4 XB1 119 26.8
B4X 9 5 XB1 120 26.8
2 10 XB1 135 24.2
2 11 XB1 136 24.2
2 12 XB1 133 24.1
2 13 XB1 134 24.1
2 15 XB1 138 24.3
2 16 XB1 139 24.3

-186-
2 17 XB1 140 24.5
1 18 XB1 141 27.2
2 19 XB1 142 27.2
2 20 XB1 143 27.2
2 21 X7 8 27.4
2 22 X7 9 27.6
B5X 10 23 XB1 129 56.5
B5X 5 24 XB1 130 26.1
B5X 6 25 XB1 131 26.2
B5X 7 26 XB1 132 26.3
B5X 1 27 XB1 121 23.6
B5X 2 28 XB1 122 23.7

B5X 3 29 XB1 123 23.7

B5X 4 30 XB1 124 23.7
B3X 33 31 XB2 17 26.4
B3X 34 32 XB2 18 26.4
B4X 28 33 XB3 24 3.7
B4X 29 34 XB3 25 3.7
B4X 30 35 XB3 26 3.7
XB7 1 36 XB3 1 11.2
XB7 2 37 XB3 2 11.2
XB7 3 38 XB3 3 11.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XE Z2P-560T CE Page 68
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W2
W3

W15
W16
Strip
B1XE

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

XB7 6 39 XB3 4 12.2

XB7 7 40 XB3 5 12.2
XB7 8 41 XB3 6 12.2
B8X 5 42 PE 12.2
B10X 1 43 XB3 17 15.2
B10X 2 44 XB3 18 15.2
B10X 3 45 XB3 19 15.2
B14X 12 46 XB3 14 16.2
B14X 13 47 XB3 15 16.2
B14X 14 48 XB3 16 16.2
B14X 11 49 PE 16.2

-187-
XB9 1 50 XB3 7 13.2
XB9 2 51 XB3 8 13.2
XB9 3 52 XB3 9 13.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B1XE Z2P-560T CE Page 68.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W4
Strip
B1XE

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

XB9 6 53 XB3 10 14.2

XB9 7 54 XB3 11 14.2
XB9 8 55 XB3 12 14.3
B7X 5 56 PE 14.3
B7X 4 57 PE 13.3
B8X 4 58 PE 11.3
B2X 70 61 XB3 42 18.2

-188-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram B1XE Z2P-560T CE Page 68.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B2X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

S42 13 1 B1XA 25 41.1

E/M Manual S42 23 2 B1XA 26 41.1
E/M Auto B7X 32 3 B1XA 27 41.1
E/M Manual arm forward B7X 33 4 B1XA 28 41.2
E/M Manual lateral move forward B7X 34 5 B1XA 29 41.3
E/M Manual lateral move return B7X 35 6 B1XA 30 41.3
E/M Chuck clamping S46 11 7 B1XA 31 41.5
E/M Chuck swiveling S45 11 8 B1XA 32 41.5
D/M Pump stop S8B 11 9 B1XA 17 43.2
D/M Pump start S8 13 10 B1XA 41 33.2
D/M Auto start (1) U5 13 11 IO1 L2 33.2

-189-
D/M Double-button safety Relay ON U6 13 12 IO1 L3 33.3
D/M Auto shot start S18 13 13 B1XA 42 33.3
D/M Accumulator pressure leakage S27 13 14 B1XA 43 33.4
D/M Auto S7 23 15 B1XA 44 33.4
D/M Manual S7 13 16 B1XA 45 33.5
D/M Manual plunger tip air blow S26 23 17 B1XA 46 33.5
D/M Manual plunger tip lubricating S26 13 18 B1XA 47 33.6
D/M Manual die height forward S28 23 19 B1XA 48 33.6
D/M Manual die height return S28 13 20 B1XA 49 33.7
D/M Manual die close S15 23 21 B1XA 50 33.7
D/M Manual die open S15 13 22 B1XA 51 33.8
D/M Manual eject forward S16 23 23 B1XA 52 33.8
D/M Manual eject return S16 13 24 B1XA 53 33.9
D/M Manual shot forward S17 13 25 B1XA 54 34.1
D/M Manual shot return S17 23 26 B1XA 55 34.2
Manual move mold core (1) in S19 13 27 B1XA 56 34.2
Manual move mold core (1) out S19 23 28 B1XA 57 34.3
Manual move mold core (2) in S20 13 29 B1XA 58 34.3
Manual move mold core (2) out S20 23 30 B1XA 59 34.4
Manual fix mold core (4) in S72 13 31 B1XA 60 34.4
Manual fix mold core (4) out S72 23 32 B1XA 61 34.5
D/M High speed intensify shot S14 13 33 B1XA 62 34.5
D/M Die height adjust resetting S11 13 34 B1XA 63 34.6
D/M Manual front side safety door close S71 23 35 B1XA 64 34.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B2X Z2P-560T CE Page 69
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B2X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

D/M Manual front side safety door open S71 13 36 B1XA 65 34.7
Protection fence unlock S79 13 37 B1XA 67 34.8
Manual fix mold core (5) in S87 13 38 B1XC 40 36.5
Manual fix mold core (5) out S87 23 39 B1XC 41 36.5
Manual move mold core (3) in S21 13 40 B1XA 73 42.7
Manual move mold core (3) out S21 23 41 B1XA 74 42.8
D/M Front nut close S24 13 42 B1XA 35 37.1
D/M Front nut open S24 23 43 B1XA 36 37.2
D/M Rear nut close S23 13 44 B1XA 37 37.2
D/M Rear nut open S23 23 45 B1XA 38 37.3
D/M Tie bar pull in S25 13 46 B1XA 39 37.3

-190-
D/M Tie bar push out S25 23 47 B1XA 40 37.4
Manual rear safety door close S57 13 48 B1XA 76 37.7
Manual rear safety door open S57 23 49 B1XA 77 37.8
L/M Manual S31 13 50 B1XA 8 38.2
L/M Auto S31 23 51 B1XA 9 38.2
L/M Auto start S34 13 52 B1XA 10 38.3
L/M Manual arm forward S32 13 53 B1XA 11 38.3
L/M Manual arm return S32 23 54 B1XA 12 38.4
L/M Manual ladle pour S33 13 55 B1XA 13 38.4
L/M Manual ladle scoop S33 23 56 B1XA 14 38.5
D/M Auto mode lamp H8 x1 57 B1XA 4 48.7
D/M Pump start lamp S8 x1 58 B1XA 5 48.7
D/M Shot auto mode lamp S18 x1 59 B1XA 6 48.7
L/M Auto start lamp S34 x1 61 B1XA 3 51.5
Guardrail unlock indicator light S79 x1 62 B1XA 15 52.4
Emergency confirmation S102 x1 63 B1XA 16 52.4
E/M Auto mode lamp H7 x1 64 B1XA 1 54.5
Setting model B1XC 11 65 FR2 29.1
XB2 91
B1XA 71 66 S9 14 19.1
S9 12
B1XA 72 67 S9 11 19.2
S10 13
B1XC 38 68 S9 13 19.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B2X Z2P-560T CE Page 69.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B2X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

S10 11
B1XC 39 69 S10 14 19.3
S10 12
S103 13 70 B1XE 61 18.2
Setting model B1XA 18 71 S104 14 29.1
S4 12 72 B1XC 46 22.5
S4 11 73 B1XC 47 22.7
S4 12 74 B1XC 48 22.6
S4 11 75 B1XC 49 22.6
Safety light curtain B10X 11 76 B1XC 45 36.8
Front nut closing stop SL14 13 77 B1XA 70 37.4

-191-
Front nut opening stop SL12 13 78 B1XA 69 37.5
D/M Tie bar pull in stop SL15 13 79 B1XA 68 37.6
L/M Safety gate U8 23 80 IN1 L20 38.1
Rear safety use mode S58 13 81 B1XA 75 37.7
D/M Auto mode lamp B1XA 33 84 H8 x2 48.7
S8 x2
L/M Auto start lamp B1XA 33 85 S34 x2 51.5
D/M Auto start (1) S18 14 86 S8 14 33.3
S17 14 87 B1XA 34 34.1
BOX2 88 PE 3.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B2X Z2P-560T CE Page 69.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B3X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

D/M Instensify pressure valve YV3 x1 1 B1XD 7 46.2

D/M Oil full volume YV4 x1 2 B1XD 8 46.3
D/M Die close <meter in> YV5 x1 3 B1XD 9 46.4
D/M Die open fast speed <meter out> YV6 x1 4 B1XD 10 46.4
D/M Die close differential & Die open <meter out> YV7 x1 5 B1XD 11 46.5
D/M Auto lubrication YA54 x1 6 B1XD 12 46.6
D/M Instensify pressure valve B1XD 6 7 YV3 x2 46.2
D/M Die open fast speed <meter out> YV5 x2 8 YV6 x2 46.4
YV7 x2
D/M Instensify pressure valve PE 9 YV4 PE 46.2
D/M Oil full volume PE 10 YV5 PE 46.3

-192-
D/M Die close <meter in> PE 11 YV6 PE 46.4
Pressure proportional valve YV2 x2 12 B1XD 15 31.3
= YV2 x1 13 B1XD 16 31.3
Fluid proportional valve YV1 x2 14 B1XD 13 31.8
= YV1 x1 15 B1XD 14 31.8
Solenoid valve position confirm YV11 x1 16 B1XD 22 28.4
Solenoid working sensor (NV88) B1XD 24 17 SR118 4 28.2
Solenoid working sensor (EV11) SR117 1 18 X7 1 28.1
= SR117 2 19 KP6 7 28.1
V6 x1
Solenoid valve position confirm X7 3 20 YV11 x2 28.4
YV18 x2
D/M Die height return stop SL8 11 21 B1XD 5 34.9
D/M Die height forward stop SL9 11 22 B1XD 4 34.8
Solenoid working sensor (EV11) B1XD 23 23 SR117 4 28.1
Pressure proportional valve 24 B1XD 35 31.4
= YV01BF 1 25 B1XD 31 31.5
= YV01BF 2 26 B1XD 32 31.5
= YV01BF 3 27 B1XD 33 31.5
= YV01BF 3 28 B1XD 34 31.5
29 B1XD 39 31.1
YV02BF 1 30 B1XD 36 31.0
YV02BF 2 31 B1XD 37 31.0
YV02BF 3 32 B1XD 38 31.1

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B3X Z2P-560T CE Page 70
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B3X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

SR134 A 33 B1XE 31 26.4

SR134 B 34 B1XE 32 26.4
SP286 GND 35 2 27.2
SP286 VOUT 36 2 27.2
SP286 IN 37 1 27.2
B1XD 19 38 S2B 11 22.5
B1XD 20 39 S2B 12 22.5
B1XD 17 40 S2B 11 22.4
B1XD 18 41 S2B 12 22.6

-193-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram B3X Z2P-560T CE Page 70.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip

W10.1
B4X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

SP125 GND 1 1 24.4

SP125 IN 2 2 24.4
SP125 VOUT 3 2 24.4
SR123 A 4 B1XD 6 25.3
SR123 B 5 B1XD 7 25.3
SR135 6 B1XE 1 26.6
SR135 7 B1XE 2 26.7
SR135 8 B1XE 4 26.8
SR135 9 B1XE 5 26.8
Die open stop B1XB 23 10 SL1 1 35.4
= B1XB 24 11 SL1 2 35.5

-194-
SL5 1
Rear nut closing stop SL13 14 12 SL16 14 37.5
SL15 14 SL17 14
Die open stop SL1 4 13 B1XD 42 35.4
Die close check SL5 4 14 B1XD 43 35.5
Safety pin limit SQ30 4 15 B1XD 44 36.9
Rear nut closing stop SL16 13 16 B1XD 25 37.5
Rear nut opening stop SL17 13 17 B1XD 26 37.6
Safety pin YA55 x1 18 B1XD 45 47.8
Tie bar rear nut close YV20 x1 19 B1XD 30 49.4
Tie bar rear nut open YV20 x1 20 B1XD 29 49.5
Tie bar pull in YV21 x1 21 B1XD 28 49.6
Tie bar push out YV21 x1 22 B1XD 27 49.7
Tie bar rear nut close YV19 x2 23 YV20 x2 49.4
B1XC 63 YV20 x2
Safety pin B1XD 46 24 YA55 x2 47.8
Tie bar front nut open PE 25 YV20 PE 49.3
YV20 PE
Tie bar rear nut open PE 26 YV21 PE 49.5
YV21 PE
M72 PE 27 X8 4 3.8
M72 U1 28 B1XE 33 3.7
M72 U2 29 B1XE 34 3.7
M72 V1 30 B1XE 35 3.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B4X Z2P-560T CE Page 71
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W5.2
Strip

CA5.2
CA5.1
CA10.3
CA10.2
B5X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

SR122 +12V 1 B1XE 27 23.6

SR122 0V 2 B1XE 28 23.7
SR122 A 3 B1XE 29 23.7
SR122 B 4 B1XE 30 23.7
SR127 1 5 B1XE 24 26.1
SR128 1 6 B1XE 25 26.2
SR129 1 7 B1XE 26 26.3
SP126 VOUT 8 2 24.1
SP102 VOUT 9 2 24.2
SP101 VOUT 10 B1XE 23 56.5
SP104 VOUT 11 2 27.3

-195-
SP105 VOUT 12 2 27.5
SP104 IN 13 1 27.3
SP105 IN 13 1 27.5
SP126 IN 14 1 24.1
SP102 IN 14 1 24.3
SP104 GND 15 2 27.3
SP105 GND 15 2 27.5
SP126 GND 16 2 24.1
SP102 GND 16 2 24.3
PE 17 27.3
PE 17 27.4
PE 18 24.0
PE 18 24.2
E-stop indicating light PE 20 YV255 PE 17.4
YV15 PE
Selection of shot intensify pressure KM6 A2 21 YV255 x2 17.5
ZS2 YV15 x2
D/M Plunger tip oil lubricating OUT3 22 B12X 12 47.2
M78 U1 23 B1XB 1 32.2
D/M Shot out auxilary vavle 23 YV13 x2 47.4
D/M Shot return B14X 7 24 YV16 x2 47.5
YV17 x2
Selection of shot intensify pressure YV255 x1 25 B1XB 18 17.5
Manual shot YV15 x1 26 B1XB 9 17.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B5X Z2P-560T CE Page 72
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B5X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Intensify YV14A x1 27 B1XB 10 17.7

D/M Plunger tip oil lubricating B12X 8 28 B1XD 60 47.2
D/M Shot out fast speed (P) YV12 x1 29 B1XB 19 47.3
D/M Shot out auxilary vavle YV13 x1 30 B1XB 20 47.4
D/M Shot return YV16 x1 31 B1XB 21 47.5
D/M Accumulator pressure leakage valve YV18 x1 32 B1XB 15 28.5
D/M Accumulator pressure back up YV17 x1 32 B1XB 22 47.6
M78 V1 33 B1XB 3 32.2
M78 W1 34 B1XB 4 32.2
M79 V1 35 B1XB 5 32.4
M79 W1 36 B1XB 6 32.4

-196-
M80 V1 37 B1XB 7 32.5
M80 W1 38 B1XB 8 32.6
Shot return stop SL10 4 39 B1XB 25 35.6
= B1XB 23 40 SL10 1 35.6
B1XD 1
B1XC 35 41 10S1 E2 21.4
Shot return stop B1XB 24 41 SL10 2 35.6
B1XD 2
S2A 12 42 B1XB 11 22.3
S2A 11 43 B1XB 12 22.5
S2A 12 44 B1XB 13 22.3
S2A 11 45 B1XB 14 22.4
B1XC 50 46 10S1 32 21.3
10S1 31 47 B1XC 51 21.3
B1XC 52 48 10S1 42 21.2
10S1 41 49 B1XC 53 21.2
B1XC 54 50 10S1 22 21.2
10S1 21 51 B1XC 55 21.2
10S1 E1 52 B1XC 56 21.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B5X Z2P-560T CE Page 72.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B6X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

D/M Eject forward YV8 x1 1 B1XB 37 45.2

D/M Eject return YV8 x1 2 B1XB 38 45.3
Move mold core (3) in YV25 x1 3 B1XC 61 49.8
Move mold core (3) out YV25 x1 4 B1XC 62 49.9
D/M Eject forward OUT1 5 YV8 x2 45.2
YV32 x2 YV8 x2
YV32 x2
Move mold core (3) in B1XC 63 5 YV25 x2 49.8
YV25 x2
Tie bar push out PE 6 YV25 PE 49.7
PE 7 YV8 PE 45.1

-197-
YV8 PE
Move mold core (2) in YV10 x1 8 B1XB 41 45.6
Move mold core (2) out YV10 x1 9 B1XB 42 45.7
Move mold core (1) in YV9 x1 10 B1XB 39 45.4
Move mold core (1) out YV9 x1 11 B1XB 40 45.5
SR126 GND 12 2 24.6
SR126 VOUT 13 2 24.6
SR126 IN 14 1 24.6
Move mold core (1) forward stop limit switch SL22 13 15 B1XB 32 35.1
Move mold core (1) return stop limit switch SL24 13 16 B1XB 33 35.2
Move mold core (2) forward stop limit switch SL26 13 17 B1XB 34 35.2
Move mold core (2) return stop limit switch SL28 13 18 B1XB 35 35.3
Move mold core (3) forward stop limit switch SL30 13 19 B1XC 59 42.8
Move mold core (3) return stop limit switch SL32 13 20 B1XC 60 42.9
Auto lubrication check SR133 13 21 XB1 82 35.6
= X8 77 22 SR133 14 35.6
SLD4 14

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B6X Z2P-560T CE Page 73
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W3.1
W4.1
Strip
B7X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

M76 U1 1 XB9 1 13.2

M76 V1 2 XB9 2 13.2
M76 W1 3 XB9 3 13.2
M76 PE 4 B1XE 57 13.3
M77 PE 5 B1XE 56 14.3
M77 U1 6 XB9 6 14.2
M77 V1 7 XB9 7 14.2
M77 W1 8 XB9 8 14.3
E/M Arm motor brake 9 B4 53.7
= 10 B4 53.8
E/M Lateral move brake 11 B5 53.9

-198-
= 12 B5 53.9
Fix mode core (5) out PE 13 YA37 PE 53.5
YA38 PE
E/M Chuck clamping YA37 x1 14 XB9 9 53.5
E/M Chuck swiveling YA38 x1 15 XB9 10 53.6
E/M Arm motor brake YB4 16 XB9 12 53.7
E/M Lateral move brake YB5 17 XB9 13 53.8
E/M Chuck clamping XB9 11 18 YA37 x2 53.5
YA38 x2
E/M Arm motor brake XB9 11 19 YB4 53.7
R4 x2
E/M Chuck return stop 0° XB9 25 20 SQ7 14 41.6
SQ8 14
E/M Arm forward stop XB9 25 21 SQ9 2 41.7
SQ10 2
E/M Arm forward stop XB9 24 22 SQ9 1 41.7
SQ10 1
E/M Chuck return stop 0° SQ7 13 23 XB9 26 41.6
E/M Chuck swivel stop 90° SQ8 13 24 XB9 27 41.6
E/M Lateral move return limit SQ5 4 25 XB9 23 42.1
E/M Lateral move forward limit SQ6 4 26 XB9 33 41.9
E/M Arm forward stop SQ9 4 27 XB9 28 41.7
E/M Arm forward low speed SQ10 4 28 XB9 29 41.7
E/M Arm waiting position SQ11 4 29 XB9 30 41.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B7X Z2P-560T CE Page 74
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B7X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

E/M Arm return low speed SQ12 4 30 XB9 31 41.8

E/M Arm return stop SQ13 4 31 XB9 32 41.8
E/M Auto S43 23 32 B2X 3 41.1
E/M Manual arm forward S43 13 33 B2X 4 41.2
E/M Manual lateral move forward S44 23 34 B2X 5 41.3
E/M Manual lateral move return S44 13 35 B2X 6 41.3
B8X 41 36 XB9 14 22.2
B1XB 11 37 XB9 15 22.3
B8X 43 38 XB9 16 22.2
B1XB 13 39 XB9 17 22.3
SR131 IN 40 XB9 34 24.7

-199-
SR131 VOUT 41 XB9 36 24.7
SR131 GND 42 XB9 35 24.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B7X Z2P-560T CE Page 74.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

W1.1
W2.1
Strip
B8X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

M73 U1 1 XB7 1 11.2

M73 V1 2 XB7 2 11.2
M73 W1 3 XB7 3 11.2
M73 PE 4 B1XE 58 11.3
M74 PE 5 B1XE 42 12.2
M74 U1 6 XB7 6 12.2
M74 V1 7 XB7 7 12.2
M74 W1 8 XB7 8 12.2
L/M Arm brake YB2 9 XB7 12 53.1
L/M Ladle brake YB3 10 XB7 13 53.2
= 11 B1 53.3

-200-
= 12 B1 53.3
L/M Arm brake XB7 11 13 YB2 53.1
R2 x2
L/M Pour limit XB7 25 14 SQ2 2 38.5
SQ1 2
L/M Ladler encoder 2 XB7 35 15 SR130 Blue 39.5
L/M Pour limit XB7 24 16 SQ2 1 38.5
SQ1 1
L/M Ladler encoder 2 XB7 34 17 SR130 Brown 39.1
L/M Pour limit SQ2 4 18 B1XB 57 38.5
L/M Scoop limit SQ1 4 19 B1XB 58 38.6
L/M Arm measure position SQ22 14 20 B1XB 59 38.6
L/M Arm forward low speed SQ23 24 21 B1XB 60 38.7
L/M Arm forward stop SQ24 34 22 B1XB 61 38.7
L/M Scoop waiting SQ25 44 23 B1XB 62 38.7
L/M Molten metal low SQ26 54 24 B1XB 63 38.8
L/M Scoop limit SQ27 64 25 B1XB 64 38.8
L/M Ladler encoder 2 SR130 Red 26 XB7 36 39.1
= SR130 Orange 27 XB7 37 39.2
= SR130 Yellow 28 XB7 38 39.2
= SR130 Green 29 XB7 39 39.3
= SR130 Purple 30 XB7 40 39.3
= SR130 Grey 31 XB7 41 39.4
= SR130 White 32 XB7 42 39.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B8X Z2P-560T CE Page 75
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B8X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

L/M Ladler encoder 2 SR130 Black & white 33 XB7 43 39.5

= SR130 Red & white 34 XB7 44 39.5
1 35 XB7 14 10.1
2 36 XB7 15 10.2
SR119 37 XB7 16 10.3
1 38 XB7 17 10.5
2 39 XB7 18 10.6
XB7 20 40 X9 3 22.1
XB7 23 41 B7X 36 22.2
XB7 22 42 X9 4 22.1
XB7 21 43 B7X 38 22.2

-201-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram B8X Z2P-560T CE Page 75.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B10X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

M81 U1 1 B1XE 43 15.2

M81 V1 2 B1XE 44 15.2
M81 W1 3 B1XE 45 15.2
D/M Front safety door brake 4 B6 46.8
= 5 B6 46.8
= YB6 6 B1XC 15 46.7
= B1XC 16 7 YB6 46.7
B6
M81 PE 8 PE 15.2
Safety light curtain X7 3 9 SR136 2 36.8
B1XD 41

-202-
Safety light curtain B14X 2 10 SR136 1 36.8
B1XD 40
Safety light curtain SR136 4 11 B2X 76 36.8
Oil level abnomal SR121 4 12 B1XD 3 35.8
Front side safety door open stop SLD4 13 13 B1XC 13 35.7
B1XC 57 14 SLD2 12 20.2
B1XC 58 15 SLD2 11 20.2
Front safety door close stop SLD1 16 SLA2 29.5
= B1XC 12 17 SLD1 29.5
Front safety rod SLD7 13 18 B1XC 14 35.8

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B10X Z2P-560T CE Page 76
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B12X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Fix mode core (4) in YV32 x1 1 B1XD 53 45.8

Fix mode core (4) out YV32 x1 2 B1XD 54 45.9
Fix mode core (5) out YV38 x1 3 B1XD 57 53.4
= YV38 x1 4 B1XD 58 53.5
Tie bar front nut close YV19 x1 5 B1XD 61 49.2
Tie bar front nut open YV19 x1 6 B1XD 62 49.3
D/M Plunger tip blow YA23 x1 7 B1XD 59 46.9
D/M Plunger tip oil lubricating YA24 x1 8 B5X 28 47.2
PE 9 YA24 PE 47.1
D/M Front safety door brake PE 10 YA23 PE 46.8
D/M Plunger tip blow B1XC 16 11 YA23 x2 46.9

-203-
OUT3
D/M Plunger tip oil lubricating B5X 22 12 YA24 x2 47.2
YV12 x2
E/M Product check sensor (A) B1XD 50 13 SL18 14 42.2
SL19 14
Fix mold core (4) forward stop limit switch SL23 14 14 SL35 14 35.3
SL25 14 SL37 14
X8 77
E/M Product check sensor (A) SL18 13 15 B1XD 47 42.2
E/M Product check sensor (B) SL19 13 16 B1XD 48 42.2
E/M Product check sensor (C&D) SL20 13 17 B1XD 49 42.3
= SL21 13 18 SL20 14 42.3
Fix mold core (4) forward stop limit switch SL34 13 19 B1XD 51 35.3
Fix mold core (4) return stop limit switch SL36 13 20 B1XD 52 35.4
Fix mold core (5) forward stop limit switch SL141 13 21 B1XD 55 36.6
Fix mold core (5) return stop limit switch SL143 13 22 B1XD 56 36.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B12X Z2P-560T CE Page 77
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B14X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Extractor side safety door open stop B1XC 1 1 SLD6 14 35.9

Rear safety door close stop SL142 14 2 SLD9 14 36.7
SL144 14 SLD10 14
B10X 10
Extractor side safety door open stop SLD6 13 3 B1XC 7 35.9
Rear safety door close stop SLD9 13 4 B1XC 8 36.7
Rear safety rod SLD10 13 5 B1XC 9 36.7
D/M Rear safety door brake YB7 6 B1XC 10 47.6
= B5X 24 7 YB7 47.6
B1XD 46 B7
D/M Rear safety door brake 8 B7 47.7

-204-
= 9 B7 47.7
PE 10 16.1
M82 PE 11 B1XE 49 16.2
M82 U1 12 B1XE 46 16.2
M82 V1 13 B1XE 47 16.2
M82 W1 14 B1XE 48 16.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B14X Z2P-560T CE Page 78
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X2

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

M71 U1 1 FR1 2T1 3.2

M71 U2 2 FR1 4T2 3.2
M71 V1 3 FR1 6T3 3.3

-205-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram X2 Z2P-560T CE Page 79
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X3

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

M71 W2 1 KM3 2T1 3.3

KM2 2T1
M71 W1 2 KM3 4T2 3.3
KM2 4T2
M71 V2 3 KM3 6T3 3.4
KM2 6T3

-206-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram X3 Z2P-560T CE Page 80
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X4

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

PE 1 BI2 E 12.3
BI1 L1 2 BI5 L1 11.2
BI6 L1
U14
BI4 L1
BI2 L1 3 U14 12.2
BI4 L1
BI3 L1 4 U14 13.2
BI4 L1
BI1 L2 5 BI5 L2 11.2
BI6 L2

-207-
U14
BI4 L2
BI2 L2 6 U14 12.2
BI4 L2
BI3 L2 7 U14 13.2
BI4 L2
BI1 L3 8 BI5 L3 11.3
BI6 L3
U14
BI4 L3
BI2 L3 9 U14 12.3
BI4 L3
BI3 L3 10 U14 13.3
BI4 L3
PE 11 BI3 E 13.3

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X4 Z2P-560T CE Page 81
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X5

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

PE 1 U13 E 5.5
Alarm buzzer PE 1 HA1 PE 44.5
Fluorescent light PE 2 H10 7.7
P1 + 3 X1 1 3.1
X1 2 4 P1 - 3.1
U13 5 FU7 5.6
U13 6 X8 94 5.6
KM7 83 7 U13 5.6
IO4 L4 8 U13 5.6
Fluorescent light H10 9 FU8 7.7
H10 10 TS4 0 7.6

-208-
Alarm buzzer X10 12 10 HA1 x2 44.5
OUT1 H0 B
Fluorescent light FU8 11 TS4 220 7.7
E-stop indicating light H0 R 13 U4 42 17.4
D/M Molten low lamp H0 G 14 OUT2 OUT17 47.9
D/M Alarm lamp H0 Y 15 OUT1 OUT4 44.6
Alarm buzzer HA1 x1 17 OUT1 OUT3 44.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X5 Z2P-560T CE Page 82
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X6

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

P2 + 1 2 23.1
P3 + 2 2 23.1
3 2 23.3
BI1 1 4 2 23.1
BI2 1 5 2 23.2
BI1 2 6 23.3
BI2 2
BI4 2
BI3 2
P2 - 7 23.3
P3 -

-209-
BI4 1 8 2 23.2
BI3 1 9 2 23.2
G2 10 2 23.3
SP101 IN
XB1 128 11 A7 +V 25.4
SP101 GND 12 1 23.3
G2
SR127 3
XB1 127 12 A7 -V 25.2
XB1 125 14 A7 A2/Z1 25.3
XB1 126 15 A7 B2 25.3
X7 1 16 IO1 33.1
X7 2
X7 1 17 IN1 37.1
X7 2
X7 4 18 IO1 33.1
KM6 72
X7 4 19 IN1 37.1
U1 N 20 FU14 9.2
PLC2
U1 L 21 G2 9.2
PLC2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X6 Z2P-560T CE Page 83
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X7

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

U11 RESET+ 1 IO2 5.3

U11 RESET+ IO3
KP21 8 IO4
X9 7 IN1
B3X 18 IO6
V12 x1 3
3
3
3
IO3
3

-210-
IO4
IO7
IN2
IO5
K2.1 A1+
IO5
X6 17
X8 76
IN2
3
IO7
KM6 53
X6 16
SL142 14 2 IO2 5.3
SQ5 1 IO3
XB2 100 IO4
XB7 24 IN1
XB9 24 IO6
X8 75 3
B1XB 31 3
SL144 14 3
3
IO3
3

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X7 Z2P-560T CE Page 84
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X7

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

IO4
IO7
IN2
IO5
K2.1 A1+
IO5
X6 16
X6 17
X8 76
IN2
3

-211-
IO7
B1XA 33
SL9 12 3 B1XA 34 5.7
SL23 14
S43 24
SQ5 2
XB7 25
X8 47
SL14 14
B1XB 30
B3X 20
B10X 9
SL25 14
SLL1 10 4 IO2 5.7
BI1 26 IO3
BI2 26 IO4
BI4 26 IN1
BI5 26 IO6
U4 A2 IO3
U5 A2 IO4
U7 B2 PLC2
U8 B2 IO7
KP5 7 IN2
PLC2 IO5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X7 Z2P-560T CE Page 84.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X7

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

BI3 26 IO5
BI6 26 X6 19
KP9 7 X8 78
KP3 7 IN2
V5 x1 IO7
V3 U8 24
X6 18
XB8 A10
XB1 143 5 A12 3 27.2
XB1 142 6 A12 2 27.2
XB1 141 7 A12 1 27.2

-212-
B1XE 21 8 A12 9 27.4
B1XE 22 9 A12 15 27.6
XB1 133 10 A7 1 24.1
XB1 134 11 A7 2 24.1
2 12 A7 3 24.2
2 13 A7 4 24.2
XB1 135 14 A7 5 24.2
XB1 136 15 A7 6 24.2
XB1 138 17 A7 8 24.3
XB1 139 18 A7 9 24.3
XB1 140 19 A7 15 24.5
XB1 129 20 PLC2 56.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X7 Z2P-560T CE Page 84.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X8

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

XB3 24 1 KS3 2/T 3.7

XB3 25 2 KM4 4T2 3.7
KM5 4T2
XB3 26 3 KS4 2/T 3.7
YB1
B4X 27 4 PE 3.8
XB3 1 5 BI1 U 11.2
XB3 2 6 BI1 V 11.2
XB3 3 7 BI1 W 11.2
XB3 4 8 BI2 U 12.2
XB3 5 9 BI2 V 12.2

-213-
XB3 6 10 BI2 W 12.2
PE 11 BI1 E 11.3
XB3 7 12 BI3 U 13.2
XB3 8 13 BI3 V 13.2
XB3 9 14 BI3 W 13.2
XB3 10 15 BI4 U 14.2
XB3 11 16 BI4 V 14.2
XB3 12 17 BI4 W 14.3
PE 18 BI4 E 14.3
XB3 14 19 BI6 U 16.2
XB3 15 20 BI6 V 16.2
XB3 16 21 BI6 W 16.2
XB3 17 22 BI5 U 15.2
XB3 18 23 BI5 V 15.2
XB3 19 24 BI5 W 15.2
PE 25 BI5 E 15.3
XB3 33 32 ZS2 32.2
B1XB 2
XB3 27 33 KP10 6 32.2
C4
XB3 28 34 C4 32.2
KP11 6
XB3 29 35 KP12 6 32.4
C5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X8 Z2P-560T CE Page 85
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X8

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

XB3 30 36 C5 32.4
KP13 6
XB3 31 37 KP14 6 32.5
C6
XB3 32 38 C6 32.6
KP15 6
PE 39 M78 PE 32.2
U8 S14 40 XB2 101 21.3
XB2 102 41 KP19 5 21.3
U8 S31 42 XB2 103 21.2
XB2 104 43 KP18 5 21.2

-214-
U8 S21 44 XB2 105 21.2
XB2 106 45 KP18 6 21.2
XB2 107 46 KP17 5 21.4
X7 3 47 XB2 108 21.4
Front safety door close stop KP20 8 48 XB2 75 29.5
XB1 91 50 GL2 10.1
C7
XB1 92 51 KA1 13 10.2
V1 x1
XB1 93 52 SLL1 4 10.3
XB1 94 53 GL3 10.5
C8
XB1 95 54 KA2 13 10.6
V2 x1
Setting model KP4 8 56 XB2 92 29.1
L/M Safety door A KP18 8 57 XB2 93 29.3
L/M Safety door B KP19 8 58 XB2 94 29.4
Solenoid working sensor (EV11) KP5 8 59 XB2 95 28.1
Solenoid working sensor (NV88) KP6 8 60 XB2 96 28.2
Solenoid valve position confirm XB2 97 61 KP16 3 28.4
D/M Accumulator pressure leakage valve XB2 98 62 KP8 1 28.5
Cooling water valve KP7 3 63 XB2 99 28.6
U5 S11 64 XB3 38 19.1
U5 S32 65 XB3 136 19.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X8 Z2P-560T CE Page 85.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X8

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

U5 S33 66 XB3 137 19.2

U5 S21 67 XB3 138 19.3
XB3 43 68 S1 12 22.1
XB3 44 69 U4.1 51 22.7
XB3 45 70 S1 12 22.1
XB3 46 71 U4 S22 22.6
XB3 42 72 U4 S34 18.2
U7 S21 73 XB2 73 20.2
U7 S22 74 XB2 74 20.2
Die open stop X7 2 75 XB1 84 35.4
X7 1 76 IO5 39.1

-215-
X7 2
Die open stop B12X 14 77 XB1 96 35.5
B6X 22
X7 4 78 IO5 39.1
KA1 9
D/M Die close <meter in> XB2 11 81 KP4 6 46.4
U7 34
Manual shot XB2 34 82 KS2 2/T 17.6
Intensify XB2 35 83 KS1 2/T 17.7
TS3 0 85 5.1
TS3 110 86 FU6 5.2
GL1 87 TS3 0 5.1
FU9 88 TS3 22 5.1
GL2 89 TS3 0 5.2
FU5 90 TS3 12 5.2
FU5 91 TS3 12 5.2
GL3 92 TS3 0 5.2
PE 93 TS3 5.4
X5 6 94 TS1 0 5.6
FU7 95 TS1 220 5.6
PE 96 TS1 5.8
TS1 0 97 5.6
TS2 0 98 FU4 2 4.4
TS1 380 99 FU4 6 5.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X8 Z2P-560T CE Page 85.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X8

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

TS2 380 100 FU4 6 4.4

FU6 101 U9 4.4
ZS1 102 KM6 5L3 7.1
103 U9 4.4
ZS1 104 SLL1 9 7.2
PE 105 U14 PE 4.2
PE 106 U9 E 4.3
PE 107 ZS1 PE 7.4
PE 108 TS2 4.5

-216-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram X8 Z2P-560T CE Page 85.c
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X9

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

KM7 84 2 XB2 26 5.2

B8X 40 3 XB3 43 22.1
B8X 42 4 XB3 45 22.1
S1 11 5 U4 S21 22.1
S1 11 6 U4 S11 22.1
KP15 5 7 X7 1 56.5
XB3 34 9 KM7 53 17.2
KM7 63
S5 11 10 KM7 54 17.2
KM7 A1 11 XB3 36 17.2

-217-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram X9 Z2P-560T CE Page 86
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X10

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

S6 13 1 XB3 34 17.2
U4 13 2 KM7 64 17.3
XB3 35 3 S6 14 17.2
XB3 36 4 S5 12 17.2
D/M Pump motor start-M KM1 A2 5 KM6 74 44.2
KP10 4 6 FU15 2 32.2
D/M Pump motor start-S KM1 53 7 OUT1 OUT1 44.3
D/M Pump motor start-D KM1 63 8 OUT1 OUT2 44.4
D/M Die height adjust motor overload FR2 A1 9 OUT1 OUT5 44.7
D/M Die height adjust forward KP9 4 10 OUT1 OUT6 44.8
D/M Die height adjust return KP9 3 11 OUT1 OUT7 44.9

-218-
D/M Pump motor start-M OUT1 12 KM1 A1 44.2
X5 10 KM2 A1
D/M Power on KM7 73 15 IO4 L0 36.1
D/M Pump on KM3 14 16 IO4 L1 36.2
Pump overload FR1 98 17 IO4 L2 36.2
Die height overload FR2 97 18 IO4 L3 36.3
XB2 26 19 S6 x2 5.2
D/M Die height adjust overload FU2 41 20 IN2 L11 42.6
D/M Die height micor adjust KS3 4/- 21 IO3 L30 48.5
S6 x1 24 FU17 5.2
H12 x1
D/M Die height adjust overload KP3 4 25 FU2 42 42.6
KP5 5
PE 26 U1 PE 9.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X10 Z2P-560T CE Page 87
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB1

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
D/M Pump start B1XA 41 1 101 X1 IO1 L1 33.2
D/M Auto shot start B1XA 42 2 104 X4 IO1 L4 33.3
D/M Accumulator pressure leakage B1XA 43 3 105 X5 IO1 L5 33.4
D/M Auto B1XA 44 4 106 X6 IO1 L6 33.4
D/M Manual B1XA 45 5 107 X7 IO1 L7 33.5
D/M Manual plunger tip air blow B1XA 46 6 110 X10 IO1 L10 33.5
D/M Manual plunger tip lubricating B1XA 47 7 111 X11 IO1 L11 33.6
D/M Manual die height forward B1XA 48 8 112 X12 IO1 L12 33.6
D/M Manual die height return B1XA 49 9 113 X13 IO1 L13 33.7
D/M Manual die close B1XA 50 10 114 X14 IO1 L14 33.7
D/M Manual die open B1XA 51 11 115 X15 IO1 L15 33.8
116

-219-
D/M Manual eject forward B1XA 52 12 X16 IO1 L16 33.8
D/M Manual eject return B1XA 53 13 117 X17 IO1 L17 33.9
D/M Manual shot forward B1XA 54 14 120 X20 IO2 L0 34.1
D/M Manual shot return B1XA 55 15 121 X21 IO2 L1 34.2
Manual move mold core (1) in B1XA 56 16 122 X22 IO2 L2 34.2
Manual move mold core (1) out B1XA 57 17 123 X23 IO2 L3 34.3
Manual move mold core (2) in B1XA 58 18 124 X24 IO2 L4 34.3
Manual move mold core (2) out B1XA 59 19 125 X25 IO2 L5 34.4
Manual fix mold core (4) in B1XA 60 20 126 X26 IO2 L6 34.4
Manual fix mold core (4) out B1XA 61 21 127 X27 IO2 L7 34.5
D/M High speed intensify shot B1XA 62 22 130 X30 IO2 L10 34.5
D/M Die height adjust resetting B1XA 63 23 131 X31 IO2 L11 34.6
D/M Manual front side safety door close B1XA 64 24 132 X32 IO2 L12 34.6
D/M Manual front side safety door open B1XA 65 25 133 X33 IO2 L13 34.7
Protection fence unlock B1XA 67 27 135 X35 IO2 L15 34.8
Manual fix mold core (5) in B1XC 40 28 170 X70 IO4 L10 36.5
Manual fix mold core (5) out B1XC 41 29 171 X71 IO4 L11 36.5
D/M Front nut close B1XA 35 30 200 X100 IN1 L0 37.1
D/M Front nut open B1XA 36 31 201 X101 IN1 L1 37.2
D/M Rear nut close B1XA 37 32 202 X102 IN1 L2 37.2
D/M Rear nut open B1XA 38 33 203 X103 IN1 L3 37.3
D/M Tie bar pull in B1XA 39 34 204 X104 IN1 L4 37.3
D/M Tie bar push out B1XA 40 35 205 X105 IN1 L5 37.4
Front nut closing stop B1XA 70 36 206 X106 IN1 L6 37.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB1 Z2P-560T CE Page 90
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB1

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
Front nut opening stop B1XA 69 37 207 X107 IN1 L7 37.5
D/M Tie bar pull in stop B1XA 68 38 212 X112 IN1 L12 37.6
Rear safety use mode B1XA 75 39 213 X113 IN1 L13 37.7
Manual rear safety door close B1XA 76 40 214 X114 IN1 L14 37.7
Manual rear safety door open B1XA 77 41 215 X115 IN1 L15 37.8
L/M Manual B1XA 8 42 221 X121 IN1 L21 38.2
L/M Auto B1XA 9 43 222 X122 IN1 L22 38.2
L/M Auto start B1XA 10 44 223 X123 IN1 L23 38.3
L/M Manual arm forward B1XA 11 45 224 X124 IN1 L24 38.3
L/M Manual arm return B1XA 12 46 225 X125 IN1 L25 38.4
L/M Manual ladle pour B1XA 13 47 226 X126 IN1 L26 38.4
227

-220-
L/M Manual ladle scoop B1XA 14 48 X127 IN1 L27 38.5
Manual move mold core (3) in B1XA 73 49 334 X234 IN2 L14 42.7
Manual move mold core (3) out B1XA 74 50 335 X235 IN2 L15 42.8
Move mold core (3) forward stop limit switch B1XC 59 51 336 X236 IN2 L16 42.8
Move mold core (3) return stop limit switch B1XC 60 52 337 X237 IN2 L17 42.9
Guardrail unlock indicator light B1XA 15 60 514 Y114 IO5 L34 52.4
B1XA 25 61 300 X200 IO7 L0 41.1
E/M Manual B1XA 26 62 301 X201 IO7 L1 41.1
E/M Auto B1XA 27 63 302 X202 IO7 L2 41.1
E/M Manual arm forward B1XA 28 64 303 X203 IO7 L3 41.2
E/M Manual lateral move forward B1XA 29 65 304 X204 IO7 L4 41.3
E/M Manual lateral move return B1XA 30 66 305 X205 IO7 L5 41.3
E/M Chuck clamping B1XA 31 67 306 X206 IO7 L6 41.5
E/M Chuck swiveling B1XA 32 68 307 X207 IO7 L7 41.5
D/M Die height forward stop B1XD 4 69 136 X36 IO2 L16 34.8
D/M Die height return stop B1XD 5 70 137 X37 IO2 L17 34.9
Move mold core (1) forward stop limit switch B1XB 32 73 140 X40 IO3 L0 35.1
Move mold core (1) return stop limit switch B1XB 33 74 141 X41 IO3 L1 35.2
Move mold core (2) forward stop limit switch B1XB 34 75 142 X42 IO3 L2 35.2
Move mold core (2) return stop limit switch B1XB 35 76 143 X43 IO3 L3 35.3
Fix mold core (4) forward stop limit switch B1XD 51 77 144 X44 IO3 L4 35.3
Fix mold core (4) return stop limit switch B1XD 52 78 145 X45 IO3 L5 35.4
Die open stop B1XD 42 79 146 X46 IO3 L6 35.4
Die close check B1XD 43 80 147 X47 IO3 L7 35.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB1 Z2P-560T CE Page 90.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB1

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
Shot return stop B1XB 25 81 151 X51 IO3 L11 35.6
Auto lubrication check B6X 21 82 152 X52 IO3 L12 35.6
Oil level abnomal B1XD 3 83 156 X56 IO3 L16 35.8
Die open stop X8 75 84 58 B1XB 23 35.4
Fix mold core (5) forward stop limit switch B1XD 55 85 172 X72 IO4 L12 36.6
Fix mold core (5) return stop limit switch B1XD 56 86 173 X73 IO4 L13 36.6
Safety light curtain B1XC 45 87 176 X76 IO4 L16 36.8
Safety pin limit B1XD 44 88 177 X77 IO4 L17 36.9
Rear nut closing stop B1XD 25 89 210 X110 IN1 L10 37.5
Rear nut opening stop B1XD 26 90 211 X111 IN1 L11 37.6
B1XB 43 91 60 X8 50 10.1
62

-221-
B1XB 44 92 X8 51 10.2
B1XB 45 93 63 X8 52 10.3
B1XB 46 94 64 X8 53 10.5
B1XB 47 95 66 X8 54 10.6
Die open stop X8 77 96 59 B1XB 24 35.5
L/M Ladler encoder 2 B1XB 48 97 240 X140 IO5 L0 39.1
= B1XB 49 98 241 X141 IO5 L1 39.2
= B1XB 50 99 242 X142 IO5 L2 39.2
= B1XB 51 100 243 X143 IO5 L3 39.3
= B1XB 52 101 244 X144 IO5 L4 39.3
= B1XB 53 102 245 X145 IO5 L5 39.4
= B1XB 54 103 246 X146 IO5 L6 39.4
= B1XB 55 104 247 X147 IO5 L7 39.5
= B1XB 56 105 250 X150 IO5 L10 39.5
E/M Product check sensor (A) B1XD 47 106 321 X221 IN2 L1 42.2
E/M Product check sensor (B) B1XD 48 107 322 X222 IN2 L2 42.2
E/M Product check sensor (C&D) B1XD 49 108 323 X223 IN2 L3 42.3
L/M Pour limit XB7 26 109 230 X130 IN1 L30 38.5
L/M Scoop limit XB7 27 110 231 X131 IN1 L31 38.6
L/M Arm measure position XB7 28 111 232 X132 IN1 L32 38.6
L/M Arm forward low speed XB7 29 112 233 X133 IN1 L33 38.7
L/M Arm forward stop XB7 30 113 234 X134 IN1 L34 38.7
L/M Scoop waiting XB7 31 114 235 X135 IN1 L35 38.7
L/M Molten metal low XB7 32 115 236 X136 IN1 L36 38.8

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB1 Z2P-560T CE Page 90.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB1

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
L/M Scoop limit XB7 33 116 237 X137 IN1 L37 38.8
B1XE 1 117 561 U11 VIN1+ 26.6
B1XE 2 118 562 U11 VIN1- 26.7
B1XE 4 119 564 U11 VIN2+ 26.8
B1XE 5 120 565 U11 VIN2- 26.8
B1XE 27 121 188 U12 12V 23.6
B1XE 28 122 189 U12 GND 23.7
B1XE 29 123 578 U12 A 23.7
B1XE 30 124 579 U12 B 23.7
2 125 598 X6 14 25.3
2 126 599 X6 15 25.3
139

-222-
1 127 X6 12 25.2
2 128 138 X6 11 25.4
B1XE 23 129 630 AI1 X7 20 56.5
B1XE 24 130 631 U10 A11 26.1
B1XE 25 131 632 U10 A12 26.2
B1XE 26 132 633 U10 A13 26.3
B1XE 12 133 681 1 X7 10 24.1
B1XE 13 134 682 2 X7 11 24.1
B1XE 10 135 685 5 X7 14 24.2
B1XE 11 136 686 6 X7 15 24.2
B1XE 15 138 688 8 X7 17 24.3
B1XE 16 139 138 9 X7 18 24.3
B1XE 17 140 139 15 X7 19 24.5
B1XE 18 141 689 1 X7 7 27.2
B1XE 19 142 690 2 X7 6 27.2
B1XE 20 143 3 X7 5 27.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB1 Z2P-560T CE Page 90.c
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB2
Output plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
D/M Eject forward B1XB 37 1 Y10 OUT1 OUT10 45.2
D/M Eject return B1XB 38 2 Y11 OUT1 OUT11 45.3
Move mold core (1) in B1XB 39 3 Y12 OUT1 OUT12 45.4
Move mold core (1) out B1XB 40 4 Y13 OUT1 OUT13 45.5
Move mold core (2) in B1XB 41 5 Y14 OUT1 OUT14 45.6
Move mold core (2) out B1XB 42 6 Y15 OUT1 OUT15 45.7
Fix mode core (4) in B1XD 53 7 Y16 OUT1 OUT16 45.8
Fix mode core (4) out B1XD 54 8 Y17 OUT1 OUT17 45.9
D/M Instensify pressure valve B1XD 7 9 420 Y20 OUT2 OUT0 46.2
D/M Oil full volume B1XD 8 10 421 Y21 OUT2 OUT1 46.3
D/M Die close <meter in> B1XD 9 11 422 X8 81 46.4
423

-223-
D/M Die open fast speed <meter out> B1XD 10 12 Y23 OUT2 OUT3 46.4
D/M Die close differential & Die open <meter out> B1XD 11 13 424 Y24 OUT2 OUT4 46.5
D/M Auto lubrication B1XD 12 14 425 Y25 OUT2 OUT5 46.6
D/M Front safety door brake B1XC 15 15 426 Y26 OUT2 OUT6 46.7
D/M Plunger tip blow B1XD 59 16 427 Y27 OUT2 OUT7 46.9
B1XE 31 17 576 U10 A14 26.4
B1XE 32 18 577 U10 0V 26.4
D/M Plunger tip oil lubricating B1XD 60 19 430 Y30 OUT2 OUT10 47.2
D/M Shot out fast speed (P) B1XB 19 20 431 Y31 OUT2 OUT11 47.3
D/M Shot out auxilary vavle B1XB 20 21 432 Y32 OUT2 OUT12 47.4
D/M Shot return B1XB 21 22 433 Y33 OUT2 OUT13 47.5
D/M Accumulator pressure back up B1XB 22 23 434 Y34 OUT2 OUT14 47.6
D/M Rear safety door brake B1XC 10 24 435 Y35 OUT2 OUT15 47.6
Safety pin B1XD 45 25 436 Y36 OUT2 OUT16 47.8
X9 2 26 X10 19 5.2
Tie bar front nut close B1XD 61 26 460 Y60 OUT3 OUT0 49.2
Tie bar front nut open B1XD 62 27 461 Y61 OUT3 OUT1 49.3
Tie bar rear nut close B1XD 30 28 462 Y62 OUT3 OUT2 49.4
Tie bar rear nut open B1XD 29 29 463 Y63 OUT3 OUT3 49.5
Tie bar pull in B1XD 28 30 464 Y64 OUT3 OUT4 49.6
Tie bar push out B1XD 27 31 465 Y65 OUT3 OUT5 49.7
Move mold core (3) in B1XC 61 32 466 Y66 OUT3 OUT6 49.8
Move mold core (3) out B1XC 62 33 467 Y67 OUT3 OUT7 49.9
Manual shot B1XB 9 34 228 X8 82 17.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB2 Z2P-560T CE Page 91
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB2
Output plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
Intensify B1XB 10 35 229 X8 83 17.7
Emergency confirmation B1XA 16 36 515 Y115 IO5 L35 52.4
L/M Arm brake B1XB 16 45 520 Y120 OUT3 OUT10 53.1
L/M Ladle brake B1XB 17 46 521 Y121 OUT3 OUT11 53.2
Fix mode core (5) out B1XD 57 47 522 Y122 OUT3 OUT12 53.4
= B1XD 58 48 523 Y123 OUT3 OUT13 53.5
E/M Chuck clamping B1XC 4 49 524 Y124 OUT3 OUT14 53.5
E/M Chuck swiveling B1XC 5 50 525 Y125 OUT3 OUT15 53.6
E/M Arm motor brake B1XC 2 51 526 Y126 OUT3 OUT16 53.7
E/M Lateral move brake B1XC 3 52 527 Y127 OUT3 OUT17 53.8
E/M Auto mode lamp B1XA 1 53 596 Y146 IO6 L36 54.5
597

-224-
Full auto mode lamp B1XA 2 54 Y147 IO6 L37 54.5
Pressure proportional valve B1XD 31 55 641 U3 b30 31.5
= B1XD 32 56 642 U3 b28 31.5
= B1XD 33 57 643 U3 z30 31.5
= B1XD 34 58 644 U3 b26 31.5
= B1XD 35 59 G U3 z28 31.4
Fluid proportional valve B1XD 13 60 648 U3 b8 31.8
= B1XD 14 61 649 U3 b6 31.8
B1XD 36 62 651 U2 b26 31.0
B1XD 37 63 652 U2 b24 31.0
B1XD 38 64 653 XB2 65 31.1
B1XD 39 65 G XB2 64 31.1
Pressure proportional valve B1XD 15 66 658 U2 b8 31.3
= B1XD 16 67 659 U2 b6 31.3
D/M Auto mode lamp B1XA 4 68 452 Y52 IO3 L32 48.7
D/M Pump start lamp B1XA 5 69 453 Y53 IO3 L33 48.7
D/M Shot auto mode lamp B1XA 6 70 454 Y54 IO3 L34 48.7
L/M Auto start lamp B1XA 3 72 487 Y107 IO5 L27 51.5
X8 73 73 75 B1XC 57 20.2
X8 74 74 79 B1XC 58 20.2
Front safety door close stop X8 48 75 B1XC 12 29.5
Front side safety door open stop B1XC 13 76 154 X54 IO3 L14 35.7
Front safety rod B1XC 14 77 155 X55 IO3 L15 35.8
Extractor side safety door open stop B1XC 7 78 157 X57 IO3 L17 35.9

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB2 Z2P-560T CE Page 91.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB2
Output plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
Rear safety door close stop B1XC 8 79 174 X74 IO4 L14 36.7
Rear safety rod B1XC 9 80 175 X75 IO4 L15 36.7
E/M Chuck return stop 0° B1XC 21 81 310 X210 IO7 L10 41.6
E/M Chuck swivel stop 90° B1XC 22 82 311 X211 IO7 L11 41.6
E/M Arm forward stop B1XC 23 83 312 X212 IO7 L12 41.7
E/M Arm forward low speed B1XC 24 84 313 X213 IO7 L13 41.7
E/M Arm waiting position B1XC 25 85 314 X214 IO7 L14 41.7
E/M Arm return low speed B1XC 26 86 315 X215 IO7 L15 41.8
E/M Arm return stop B1XC 27 87 316 X216 IO7 L16 41.8
E/M Lateral move forward limit B1XC 28 88 317 X217 IO7 L17 41.9
E/M Lateral move return limit B1XC 29 89 320 X220 IN2 L0 42.1
219

-225-
Selection of shot intensify pressure B1XB 18 90 KP25 14 17.5
L/M Safety door A SLA1 91 B2X 65 29.3
Setting model X8 56 92 B1XA 18 29.1
L/M Safety door A X8 57 93 B1XC 43 29.3
L/M Safety door B X8 58 94 B1XC 44 29.4
Solenoid working sensor (EV11) X8 59 95 823 B1XD 23 28.1
Solenoid working sensor (NV88) X8 60 96 824 B1XD 24 28.2
Solenoid valve position confirm B1XD 22 97 832 X8 61 28.4
D/M Accumulator pressure leakage valve B1XB 15 98 833 X8 62 28.5
Cooling water valve X8 63 99 168 B1XD 21 28.6
= YA30 x1 100 58 X7 2 28.6
X8 40 101 811 B1XC 50 21.3
B1XC 51 102 812 X8 41 21.3
X8 42 103 814 B1XC 52 21.2
B1XC 53 104 815 X8 43 21.2
X8 44 105 817 B1XC 54 21.2
B1XC 55 106 818 X8 45 21.2
B1XC 56 107 834 X8 46 21.4
X8 47 108 59 B1XC 35 21.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB2 Z2P-560T CE Page 91.b
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB3
Motot plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B1XE 36 1 70 X8 5 11.2
B1XE 37 2 71 X8 6 11.2
B1XE 38 3 72 X8 7 11.2
B1XE 39 4 76 X8 8 12.2
B1XE 40 5 77 X8 9 12.2
B1XE 41 6 78 X8 10 12.2
B1XE 50 7 85 X8 12 13.2
B1XE 51 8 69 X8 13 13.2
B1XE 52 9 87 X8 14 13.2
B1XE 53 10 91 X8 15 14.2
B1XE 54 11 92 X8 16 14.2
93

-226-
B1XE 55 12 X8 17 14.3
B1XE 46 14 94 X8 19 16.2
B1XE 47 15 95 X8 20 16.2
B1XE 48 16 96 X8 21 16.2
B1XE 43 17 97 X8 22 15.2
B1XE 44 18 98 X8 23 15.2
B1XE 45 19 99 X8 24 15.2
B1XE 33 24 14 X8 1 3.7
B1XE 34 25 16 X8 2 3.7
B1XE 35 26 18 X8 3 3.7
B1XB 3 27 X8 33 32.2
B1XB 4 28 X8 34 32.2
B1XB 5 29 X8 35 32.4
B1XB 6 30 X8 36 32.4
B1XB 7 31 X8 37 32.5
B1XB 8 32 X8 38 32.6
B1XB 1 33 X8 32 32.2
X10 1 34 27 X9 9 17.2
S5 11 35 159 X10 3 17.2
X9 11 36 179 X10 4 17.2
X8 64 38 80 B1XA 71 19.1
B1XE 61 42 88 X8 72 18.2
X9 3 43 X8 68 22.1
B1XC 47 44 846 X8 69 22.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB3 Z2P-560T CE Page 92
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB3
Motot plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
X9 4 45 X8 70 22.1
B1XC 49 46 866 X8 71 22.6
X8 65 136 81 B1XA 72 19.2
X8 66 137 82 B1XC 38 19.2
X8 67 138 83 B1XC 39 19.3

-227-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram XB3 Z2P-560T CE Page 92.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB7
L/M Plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B8X 1 1 70 B1XE 36 11.2
B8X 2 2 71 B1XE 37 11.2
B8X 3 3 72 B1XE 38 11.2
B8X 6 6 76 B1XE 39 12.2
B8X 7 7 77 B1XE 40 12.2
B8X 8 8 78 B1XE 41 12.2
L/M Arm brake OUT3;YV38;YV38 11109;109;109 B8X 13 53.1
= B8X 9 12 520 Y120 B1XB 16 53.1
L/M Ladle brake B8X 10 13 521 Y121 B1XB 17 53.2
B8X 35 14 60 B1XB 43 10.1
B8X 36 15 62 B1XB 44 10.2
63

-228-
B8X 37 16 B1XB 45 10.3
B8X 38 17 64 B1XB 46 10.5
B8X 39 18 66 B1XB 47 10.6
PE 19 G 10.1
B1XB 28 20 841 B8X 40 22.1
B1XB 27 21 862 B8X 43 22.2
B1XB 26 22 861 B8X 42 22.1
B1XB 29 23 842 B8X 41 22.2
L/M Pour limit X7 2 24 58 B8X 16 38.5
= X7 3 25 59 B8X 14 38.5
= B1XB 57 26 230 X130 XB1 109 38.5
L/M Scoop limit B1XB 58 27 231 X131 XB1 110 38.6
L/M Arm measure position B1XB 59 28 232 X132 XB1 111 38.6
L/M Arm forward low speed B1XB 60 29 233 X133 XB1 112 38.7
L/M Arm forward stop B1XB 61 30 234 X134 XB1 113 38.7
L/M Scoop waiting B1XB 62 31 235 X135 XB1 114 38.7
L/M Molten metal low B1XB 63 32 236 X136 XB1 115 38.8
L/M Scoop limit B1XB 64 33 237 X137 XB1 116 38.8
L/M Ladler encoder 2 B1XB 31 34 58 B8X 17 39.1
= B1XB 30 35 59 B8X 15 39.5
= B8X 26 36 240 X140 B1XB 48 39.1
= B8X 27 37 241 X141 B1XB 49 39.2
= B8X 28 38 242 X142 B1XB 50 39.2
= B8X 29 39 243 X143 B1XB 51 39.3

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB7 Z2P-560T CE Page 93
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB7
L/M Plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
L/M Ladler encoder 2 B8X 30 40 244 X144 B1XB 52 39.3
= B8X 31 41 245 X145 B1XB 53 39.4
= B8X 32 42 246 X146 B1XB 54 39.4
= B8X 33 43 247 X147 B1XB 55 39.5
= B8X 34 44 250 X150 B1XB 56 39.5

-229-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram XB7 Z2P-560T CE Page 93.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB8
S/M Connection

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
D/M Emergency stop SM X0 A1 X0 Y141 IO7 L21 55.2
D/M TO S/M Die casting is automatic SM X40 A2 X40 Y143 IO7 L23 55.3
D/M TO S/M Permission of entering SM X41 A3 X41 Y144 IO7 L24 55.3
E/M->S/M Sprayer is auto start SM X42 A4 X42 Y145 IO7 L25 55.4
D/M TO S/M Permission of sprayer SM X43 A5 X43 Y146 IO7 L26 55.4
D/M TO S/M Start standby SM X45 A7 X45 Y142 IO7 L22 55.2
D/M TO S/M Mode comparison perfection SM X46 A8 X46 Y147 IO7 L27 55.5
SM 59 A10 59 X7 4 55.1
D/M TO S/M Working mode comparison 1 SM X50 B1 X50 Y150 IO7 L30 55.5
D/M TO S/M Working mode comparison 2 SM X51 B2 X51 Y151 IO7 L31 55.6
D/M TO S/M Working mode comparison 3 SM X52 B3 X52 Y152 IO7 L32 55.6
X53

-230-
D/M TO S/M Working mode comparison 4 SM X53 B4 Y153 IO7 L33 55.7
D/M TO S/M Working mode comparison 5 SM X54 B5 X54 Y154 IO7 L34 55.7
D/M TO S/M Working mode comparison 6 SM X55 B6 X55 Y155 IO7 L35 55.8
D/M TO S/M Working mode comparison 7 SM X56 B7 X56 Y156 IO7 L36 55.8
D/M TO S/M Mode comparison start SM X57 B8 X57 Y157 IO7 L37 55.9
Y-axis increased by positioning KA12 13 B10 341 X241 IN2 L21 43.2
Not to close die KA12 Y34 C1 Y34 X247 IN2 L27 43.7
S/M TO D/M Safety door start-up KA12 Y35 C2 Y35 X246 IN2 L26 43.6
S/M TO D/M Auto SM Y40 C4 Y40 X160 IO6 L0 40.1
Move mold core in SM Y41 C5 Y41 X161 IO6 L1 40.2
Move mold core out SM Y42 C6 Y42 X162 IO6 L2 40.2
Spraying is completed SM Y45 C9 Y45 X165 IO6 L5 40.4
Die closing start-up SM Y46 C10 Y46 X166 IO6 L6 40.4
S/M TO D/M Working mode / screen 1 SM Y50 D1 Y50 X170 IO6 L10 40.5
S/M TO D/M Working mode / screen 2 SM Y51 D2 Y51 X171 IO6 L11 40.6
S/M TO D/M Working mode / screen 3 SM Y52 D3 Y52 X172 IO6 L12 40.6
S/M TO D/M Working mode / screen 4 SM Y53 D4 Y53 X173 IO6 L13 40.7
S/M TO D/M Working mode / screen 5 SM Y54 D5 Y54 X174 IO6 L14 40.7
S/M TO D/M Working mode / screen 6 SM Y55 D6 Y55 X175 IO6 L15 40.8
S/M TO D/M Working mode / screen 7 SM Y56 D7 Y56 X176 IO6 L16 40.8
S/M TO D/M Working mode comparison SM Y57 D8 Y57 X177 IO6 L17 40.9
Alarm signal SM Y47 D9 Y47 X167 IO6 L7 40.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB8 Z2P-560T CE Page 94
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XB9
E/M Plug

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B7X 1 1 85 B1XE 50 13.2
B7X 2 2 69 B1XE 51 13.2
B7X 3 3 87 B1XE 52 13.2
B7X 6 6 91 B1XE 53 14.2
B7X 7 7 92 B1XE 54 14.2
B7X 8 8 93 B1XE 55 14.3
E/M Chuck clamping B7X 14 9 524 Y124 B1XC 4 53.5
E/M Chuck swiveling B7X 15 10 525 Y125 B1XC 5 53.6
E/M Chuck clamping B1XC 6 11 109 B7X 18 53.5
E/M Arm motor brake B7X 16 12 526 Y126 B1XC 2 53.7
E/M Lateral move brake B7X 17 13 527 Y127 B1XC 3 53.8

-231-
B7X 36 14 B1XC 32 22.2
B7X 37 15 B1XC 33 22.3
B7X 38 16 B1XC 30 22.2
B7X 39 17 B1XC 31 22.3
E/M Manual arm return S43 23 19 302 B1XC 17 41.2
= S43 13 20 303 B1XC 18 41.3
E/M Manual lateral move return S44 23 21 304 B1XC 19 41.4
= S44 13 22 305 B1XC 20 41.4
E/M Lateral move return limit B7X 25 23 320 X220 B1XC 29 42.1
E/M Arm forward stop X7 2 24 58 B7X 22 41.7
E/M Chuck return stop 0° S44 14 25 59 B7X 20 41.6
= B7X 23 26 310 X210 B1XC 21 41.6
E/M Chuck swivel stop 90° B7X 24 27 311 X211 B1XC 22 41.6
E/M Arm forward stop B7X 27 28 312 X212 B1XC 23 41.7
E/M Arm forward low speed B7X 28 29 313 X213 B1XC 24 41.7
E/M Arm waiting position B7X 29 30 314 X214 B1XC 25 41.7
E/M Arm return low speed B7X 30 31 315 X215 B1XC 26 41.8
E/M Arm return stop B7X 31 32 316 X216 B1XC 27 41.8
E/M Lateral move forward limit B7X 26 33 317 X217 B1XC 28 41.9
B7X 40 34 138 1 24.7
B7X 42 35 139 2 24.7
B7X 41 36 688 2 24.7
PE 37 24.7

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram XB9 Z2P-560T CE Page 95
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm Z2P-560T CE A9C23D2E2F3G5HIJLM1P2_AA_2013_en 115
 S-IO1

Input 16 point
Photocoupier Input Board
interface
circuit Buffer Number
circuit

External Decoder B
Connector circuit U
S

Output 16 point Photocoupier Output

interface
circuit Buffer
circuit

S-IN32

Input 16 point
Photocoupier Input Board
interface
circuit Buffer Number
circuit

External Decoder B
Connector circuit U
S

Input 16 point Photocoupier Input

interface
circuit Buffer
circuit

-232-
 S3-CPU

Round 8P A0~A15
B
U D0~D7
S
External Cystal
Connector RS232 C8051 B
RAM RAM 8448 Clock RD
/
RS422 32K FLASH 128K WR U
Serial port Frequency
Baud Rate S
Divider
9600
External 19200 Voltage Detector
Connector 38400 reset circuit
Interrupt
115200

9P/F

-233-
-234-
 0 1 2 3 4 5 6 7 8 9

DIN_DKB_1

NO. 9-1 LIU CHANG RD., CHUANG HOU VILLAGE, SHEN KANG DIST,
429 TAICHUNG CITY, TAIWAN, R.O.C.
FA自動化系統 控制盤設計承製
TEL: 886-4-25620278 FAX: 886-4-25611109
E-mail: [email protected] http://www.apha.com.tw PNC系統研展 專案開發控制系統

Document NO. :
Plant designation : Servo control of the sprayer
Drawing Number : IEC-BAS001
Commission : ZITAI PRECISION MACHINERY CO., LTD.

-235-
Manufacturer (Company) : APHA AUTOMATE CO., LTD.

Path
Project name : SM LV2 CE_PSLV302N5AA_2013_ch
Make :
Type :
Mounting site :
Responsible for project :
Part feature :

Created on the
Changed on the 2013/7/30 from (Abr.) winnie Number of pages : 37

Date 2013/7/30 Blatt

Proj. winnie
Commission Title page / cover sheet: Servo control of the sprayerPage 1
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

1 Title page / cover sheet: 2006/8/17 CARWASH
2 Table of contents : 1 - 28.a 2013/7/30 WINNIE
2.a Table of contents : 29 - 32 2013/7/30 WINNIE
3 Power 2013/7/30 winnie X
4 AC 100V, DC 24V, DC 5V POWER SOURCE 2013/7/30 winnie X
5 PNC 2013/7/30 winnie X
6 S3-CPU <-> P.O.D. 2013/7/30 winnie X
7 X-axis servo motor 2013/7/30 winnie X
8 Y-axis servo motor 2013/7/30 winnie X
9 M-003,HANDY PULSER 2013/7/30 winnie X
10 INPUT 2013/7/30 winnie X
11 S/M X0-X17 2013/7/30 winnie X
12 S/M X20-X37 2013/7/30 winnie X
13 S/M X40-X57 2013/7/30 winnie X
14 S/M Y0-Y7 2013/7/30 winnie X
15 S/M Y10-Y17 2013/7/30 winnie X

-236-
16 S/M Y20-Y27 2013/7/30 winnie X
17 S/M Y30-Y37 2013/7/30 winnie X
18 S/M Y40-Y57 2013/7/30 winnie X
19 Terminal diagram B9X 2013/7/30 WINNIE
19.a Terminal diagram B9X 2013/7/30 WINNIE
20 Terminal diagram B16X 2013/7/30 WINNIE
20.a Terminal diagram B16X 2013/7/30 WINNIE
21 Terminal diagram B18X 2013/7/30 WINNIE
22 Terminal diagram X2 2013/7/30 WINNIE
23 Terminal diagram X3 2013/7/30 WINNIE
24 Terminal diagram X4 2013/7/30 WINNIE
24.a Terminal diagram X4 2013/7/30 WINNIE
25 Plug diagram SXB1 2013/7/30 WINNIE
26 Plug diagram SXB2 2013/7/30 WINNIE
27 Plug diagram SXB4 2013/7/30 WINNIE
28 Plug diagram SXB5 2013/7/30 WINNIE
28.a Plug diagram SXB5 2013/7/30 WINNIE

Date 2013/7/30 Blatt

Proj. winnie
Commission Table of contents : 1 - 28.a Servo control of the sprayerPage 2
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

29 Plug diagram SXB6 2013/7/30 WINNIE
30 Plug diagram SXB7 2013/7/30 WINNIE
31 Plug diagram XCA 2013/7/30 WINNIE
32 Plug diagram XCB 2013/7/30 WINNIE

-237-
Date 2013/7/30 Blatt
Proj. winnie
Commission Table of contents : 29 - 32 Servo control of the sprayerPage 2.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

0 220 380 415 440

1L1 3L2 5L3
KM8 TS2
3.3 2T1 4T2 6T3 600VA
0 100 110 0 12 0 12
921 922 923
109 7
X4 40 41 42
380V
1
TS1
4kVA FU1 KM8
1A 3.3
220V SXB5 D10
2
X2 1 2 3 3.3
R S T X3 1
8 11
X4 43 44 45
11 / 4.1
13
R S T 1
S74B KM8
7.1 7.1 7.1
4.2 14 3.3 FU2
8.1 8.1 8.2
2A
9 2

X3 26
2 4 6 X3 2 SXB5 D9
I> I> I> 11 3.3
S68B 148

-238-
QS1 12
30A 1 3 5 B16X 3
X3 3
PE
EHI
10
A1
KM8
A2
B16X 2 1

2 4 6 25
X3
109 / 4.1
操作電源 熱交換器
Power on Heat exchanger
PE CU BUSBAR
PE

SXB5= Operation Box

X1 1 2 3 E

NO NC
Power source 3.4
3.4
3φ380V/60Hz 4.2
3.1
3.2
3.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Power Servo control of the sprayerPage 3
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

X3 24
3.5 / 109 109 / 14.0

3.5 / 11

1
1
FU3
4A FU4
2
4A
2

109 13
X3 23

PE
ZS1 158

15
158
14.1

14

AC AC AC AC
G1 G2
NES-100-24 NES-35-5

-239-
+ + - - + -

138 139

X4 48 49 128 129
KM8
3.3
138 139
6.4 6.4 A02
16 5.1
S-07B + -
X3 7
x1
S74B PE
3.3 x2

PE PE PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission AC 100V, DC 24V, DC 5V POWER SOURCE Servo control of the sprayerPage 4
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

6.1 7.3 8.3

A21 A22 A23 A24 A25 A26
A02 S-IO1 S-IO1 S-NCP2 S-NCP2
4.3
S3-CPU-01 S-IO1

CN2
CN1 CN1

DP2 DP2 DP2

-240-
CA00
6.1 CA04 CA05
6.4 CA01 CA02 CA03 7.2 8.2

SU1 SIO1 SIO2 SIO3

6.4 11.0 12.0 13.0
14.0 17.0 18.0
15.0 16.0

CA04 CA05

25PIN
7.3 8.3

IO32 CN1
IO32 CN1
IO32 CN1

人機 LCD PANEL
Date 2013/7/30 Blatt
Proj. winnie
Commission PNC Servo control of the sprayerPage 5
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

4.2 / 139 139 / 7.3

4.2 / 138 138 / 7.3

X3 12 13

SXB5 D6 D7
3.3
138 139
B16X 4 5

SU1
5.1 L N E
A21 人機
5.1 S3-CPU LCD PANEL
CN2 8P CN1 UG220H-SC4
RX- RX+ TX+ TX- +SDTX+ -SDTX- +RD -RD
12 13 24 25
1 2 3 4 5 6 7 8

SXB5 D4 D3 D2 D1 D5
CA00 903 902 901 900 3.3

CA00 902 903 900 901 G

-241-
B16X 8 9 6 7 10

X3 17 18 15 16 14

PE PE

Date 2013/7/30 Blatt

Proj. winnie
Commission S3-CPU <-> P.O.D. Servo control of the sprayerPage 6
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

M70
7.1 譯碼器 ENCODER
A B Z /A /B /Z +5V GND

3.1 3.2 3.2

R S T SXB6 1 3 5 2 4 6 8 9 7
7.7
A01 A03 A05 A02 A04 A06 A08 A09 A07
SXB6= X SERVO ENCODER
T 1 2 3 4 5 6 7 8 9
XCA
S 7.7 A C F B D G S R L XCA= X SERVO ENCODER

R 29L 27L 25L 28L 26L 24L 22L 21L 23L

B9X

SU3
R S T L1 L2 5 7 10 4 * 2 14,16 13,15

X軸伺服驅動器 CN2
X-axis servo drive
ASD-A1521-AB
CN1
U V W E 36 37 43 41 50 24 45 7 6 11 9 28 27 47 30 31 32 2 3

7.9
58
XU3 G 36 37 43 41 50 24 45 7 6 11 9 28 27 47 30 31 32 2 3
CN1

58 6.5 / 139 139 / 8.3 CA16.1 A20 A21 A22 A23 A24 A25
6.5 / 138 138 / 8.3
8

-242-
X3 KA14
7.9 9.2 9.2
X4 38 X18 X19
KA11 A26
10.1
59 X27 59 58 Y30 X30 59 59
SXB7 13 1 2 3 4
7.1
A14 A11 A12 A13
5.3 /CA04
E-STOP

SXB1 G F I B
7.1
Forward limit
Reverse Limit

B9X 34L 31L 32L 33L 30L

X27 Y30 X30 x1
CA04 12.5 17.1 12.6 KA14 V1
5.3 138 139 A29 X18 X19 A20 A21 A22 A23 A24 A25
M70 U1 V1 W1 x2
1.5kW 8A
X軸伺服馬達 x1 M
X-axis servo motor 3~ A25
x2 PE 5.3 15 8 12 7 14 10 3 9 2 11 4
E +24 24G DOG (INO) PB PA Pulse+ Puluse- DIR+ DIR- PZ /PZ

SXB1 E S-NCP2 NO NC
B9X 35L 7.1 CN1 7.1
59
SXB1 H
7.1 PE PE PE

SXB1= X SERVO MOTOR

X4 37
SXB7= SERVO MOTOR
X3 10 59
7.8 / 59 59 / 7.1
58
58 / 7.0
Date 2013/7/30 Blatt
Proj. winnie
Commission X-axis servo motor Servo control of the sprayerPage 7
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

M85
8.1 譯碼器 ENCODER
A B Z /A /B /Z +5V GND

3.1 3.2 3.2

R S T SXB6 11 13 15 12 14 16 18 19 17
7.7
B01 B03 B05 B02 B04 B06 B08 B09 B07
T XCB 1 2 3 4 5 6 7 8 9
S 8.7 A C F B D G S R L XCB= Y SERVO ENCODER

B9X 20L 18L 16L 19L 17L 15L 13L 12L 14L
R

SU4
R S T L1 L2 5 7 10 4 * 2 14,16 13,15
Y軸伺服驅動器 CN2
Y-axis servo drive
ASD-A1021-AB
CN1
U V W E 43 41 36 37 50 24 45 7 6 11 9 28 27 47 30 31 32 2 3

8.9
XU4 G 43 41 36 37 50 24 45 7 6 11 9 28 27 47 30 31 32 2 3
CN1
58
7.3 / 139 139 / 9.1 CA17.1 B20 B21 B22 B23 B24 B25

58 7.3 / 138 138 / 9.1

-243-
9.2 9.2

X3 9 X18 X19
KA15
8.9 KA12
10.3
59 X31 59 58 Y31 X32 59 59 B26
B16X 40 X4 39
5.4 /CA05
14 5 6 7 8
E-STOP

SXB7
7.1
B14 B11 B12 B13
Forward limit
Reverse Limit

SXB2 G F I B
8.1 x1
X31 Y31 X32
CA05 12.6 17.2 12.7 KA15 V2
5.4 138 139 B29 X18 X19 B20 B21 B22 B23 B24 B25
B9X 36L 40L 39L 38L 37L x2

M85 U1 V1 W1
8.4
1kW 6.2A M A26
x1 5.3 15 8 12 7 14 10 3 9 2 11 4
Y軸伺服馬達 3~ +24 24G DOG (INO) PB PA Pulse+ Puluse- DIR+ DIR- PZ /PZ
Y-axis servo motor x2 PE
E S-NCP2 NO NC
CN1 8.1
SXB2 E
8.1
59
SXB2 H
8.1 PE PE PE

SXB2= Y SERVO MOTOR

X3 11 59
8.8 / 59 59 / 8.1
58
58 / 8.0
Date 2013/7/30 Blatt
Proj. winnie
Commission Y-axis servo motor Servo control of the sprayerPage 8
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

7.4 7.4
8.4 8.4
X18 X19

X18 X19 E
SU12

SU11 HP-L01-2D-200
A1 B1 A2 B2 FG
HANDY PULSER

M-003 L5
橙 綠 紅 黃 棕 白 黑 白/黑 白/紅 白橙 白/藍 白/綠 藍 紫 紅/藍
B /B A /A +V - COM D0 D1 D2 S2 S1 C0 C1
藍 黃 白 紅
24V GND 5V GND /A /B A B

SXB5 A7 A3 A5 A4 A6 A1 A2 A9 B1 B2 B3 B7 B6 B4 B5 B8
3.3
G X08 X38 X09 X39 X48 X49 59 X10 X11 X12 X16 X15 X13 X14 X17
B16X 20 21 31 22 32 33 34 37 23 24 25 26 27 28 29 30
138 139 X48 X49 X39 X38 X09 X08

-244-
X10 X11 X12 X16 X15 X13 X14 X17
138 139 X48 X49 X39 X38 X09 X08 X08 X38 X09 X39 X48 X49 11.5 11.6 11.6 11.8 11.8 11.7 11.7 11.9
8.3 8.3 9.5 9.6 9.5 9.5 9.5 9.4 9.3 9.2 9.3 9.2 9.1 9.2

9.8 / 59 59 / 9.5

PE

Date 2013/7/30 Blatt

Proj. winnie
Commission M-003,HANDY PULSER Servo control of the sprayerPage 9
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

x2 DM
11.2
V4 X241 59
KA11 13.1
x1
17.3
12.3 18.1
X22
A30

SXB4 A2
12.2
X22
341 59

B9X 11 13 x1
11 V6
SQ3 KA12 x2 KA12
12 10.3

B9X 12

X4 47 X4 46

59
10.6 / 59 59 / 10.0
58
10.6 / 58 58 / 10.0

-245-
Y軸原點
Y軸上升定位

X軸右極限/原點
Right limit of X-axis
Home point of Y-axis
Y-axis increased by positioning
NO NC NO NC
12.2 7.4 8.4
10.4

Date 2013/7/30 Blatt

Proj. winnie
Commission INPUT Servo control of the sprayerPage 10
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

SIO1
5.2
14.0
15.0 IO32
INPUT
X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

SXB5 B9 C1 C2 C3 C4 C5 C6 C7
3.3

58 59 X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17

DM
10.3 Y141
13.1
17.3
18.1
B16X 11 12 13 14 15 16 17 18

11 13 23 13 13 23 13 13
S78B S36 S41 S35 S39 S37
I OII I OII X10 X11 X12 X13 X14 X15 X16 X17
12 13 23 14 24 17.3 14 13 23 14 24 14 14
I I 9.6 9.7 9.7 9.8 9.8 9.7 9.7 9.8
O O
II II
14 24 14 24
SXB5 B10
3.3

-246-
11.9 / 59 59 / 11.0

11.9 / 58 58 / 11.0

急停
手動
自動
慢速
快速
模擬

Auto
倍率 2
倍率 2

Rate 2
Rate 2

0
1

Manual
0
1

自動啟動
左功能鍵
右功能鍵

Auto start
Simulation
軸選開關 2
軸選開關 2
軸選開關 2

Low speed
High speed
0
1
2

機械原點覆歸
手搖輪急停開關

Emergency stop
Left function key
Right function key

M/C home position

Axis-selection switch 2
Axis-selection switch 2
Axis-selection switch 2

0
1
2
Handy pulser emergency stop

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M X0-X17 Servo control of the sprayerPage 11
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

SIO2
17.0
5.2
16.0 IO32
INPUT
X20 X21 X22 X23 X24 X25 X26 X27 X30 X31 X32 X33 X34 X35 X36 X37

+24V COM L0 L1 L2 L3 L4 L5 L6 L7 L10 L11 L12 L13 L14 L15 L16 L17

SXB4 A1 A3 A4 A5
12.2

X20 X21 X22 X23 X24 X27 X30 X31 X32

B9X 10 18 17 16

58 59
B18X 3 7 8

X22
10.3
11 11 11
SQ4 KA11 SQ32 SQ33 X27 X30 X31 X32
12 10.1 4 12 12 7.6 7.7 8.6 8.7

SQ34
+ -
1 2

B18X 6 1 2

B16X 39 38

-247-
SXB4 A10 A9
12.2
59
12.9 / 59 59 / 12.0
58
12.9 / 58 58 / 12.0

Y軸原點
Y軸上極限
Y軸下極限

X軸左移極限
X軸伺服異常
Y軸伺服異常

X軸右極限/原點
Up limit of Y-axis
X軸伺服準備完成
Y軸伺服準備完成

Left limit of X-axis

Right limit of X-axis
Down limit of Y-axis

Home point of Y-axis

X-axis servo is abnormal
Y-axis servo is abnormal

Completion of X-axis servo ready

Completion of Y-axis servo ready

SXB4= INPUT / OUTPUT

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M X20-X37 Servo control of the sprayerPage 12
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 37
X57
9

D/M TO S/M 模組比對開始

Y157
X57

L17
D/M TO S/M Mode comparison start

13
Servo control of the sprayerPage
X56

Blatt
D/M TO S/M 工作模式比對 7

Y156
X56

L16
D/M TO S/M Working mode comparison 7

X55
8

D/M TO S/M 工作模式比對 6

Y155
X55

L15

D/M TO S/M Working mode comparison 6

X54
D/M TO S/M 工作模式比對 5

Y154
X54

L14

X53 D/M TO S/M Working mode comparison 5

D/M TO S/M 工作模式比對 4

7

Y153
X53

L13

D/M TO S/M Working mode comparison 4

X52

D/M TO S/M 工作模式比對 3

Y152
X52

L12

D/M TO S/M Working mode comparison 3

X51

D/M TO S/M 工作模式比對 2

6

Y151
X51

L11

D/M TO S/M Working mode comparison 2

X50

D/M TO S/M 工作模式比對 1

Y150
X50

L10

D/M TO S/M Working mode comparison 1

5

X47

L7

X46

D/M TO S/M 模組比對完成

Y147
X46

L6

D/M TO S/M Mode comparison perfection

S/M X40-X57
X45

D/M TO S/M 待機啟動

Y142
X45
4

L5

D/M TO S/M Start standby

X44

L4

X43

D/M TO S/M 許可噴霧

ZITAI PRECISION MACHINERY CO., LTD.

Y146
X43

L3
3

D/M TO S/M Permission of sprayer

X42

E/M TO S/M 自動啟動

Y145
X42

L2

E/M TO S/M Auto start

SM LV2 CE_PSLV302N5AA_2013_ch
X41

D/M TO S/M 許可進入

Y144
X41

L1

D/M TO S/M Permission of entering

2

Commission
59 / 13.0

58 / 13.0
X40

D/M TO S/M 自動
Y143
X40

L0

D/M TO S/M Auto

DM
10.3
11.2
17.3
18.1

2013/7/30
59
COM

winnie
1

INPUT
IO32

Check.
Norm
Date
Proj.
58
+24V

Name
SIO3
18.0
5.3

13.1 / 59

13.1 / 58

Modification Date
0

-248-
 0 1 2 3 4 5 6 7 8 9

SIO1 IO32
11.0
5.2 L20 L21 L22 L23 L24 L25 L26 L27 COM 24V
OUTPUT
15.0

Y70 Y71 Y72 Y73 Y74 Y75 Y76 Y77 59 / 14.8 58 / 14.9
59 58
59 / 14.8 58 / 14.9
SOUT1
15.0 10 9 8 7 6 5 4 3 2 1
CN1

LY-16 R1 R3 R5 R7

R0 R2 R4 R6

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
RC COM OUT COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

X4 1 2 3 4 5 6 7 8

SXB4 B10 B1 B2 B3 B4 B5 B6 B7 B8
12.2
B9X 30 29 28 27 26 25 24 23

109 158 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
B18X 22 21 20 19 18 17 16 15

-249-
YA34A YA34B YA34C YA34D YA34E YA34F YA33A YA33B
158
4.5
B18X 9

B9X 31
109
4.4 / 109 109 / 15.0

固定模噴霧第1組
固定模噴霧第2組
固定模噴霧第3組
固定模噴霧第4組
固定模噴霧第5組
固定模噴霧第6組
活動模噴霧第1組
活動模噴霧第2組

Spray 1 set in fixed platen

Spray 2 set in fixed platen
Spray 3 set in fixed platen
Spray 4 set in fixed platen
Spray 5 set in fixed platen
Spray 6 set in fixed platen
Spray 1 set in moving platen
Spray 2 set in moving platen

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M Y0-Y7 Servo control of the sprayerPage 14
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

SIO1 IO32
11.0
5.2 L30 L31 L32 L33 L34 L35 L36 L37
OUTPUT
14.0

58
Y80 Y81 Y82 Y83 Y84 Y85 Y86 Y87 15.9 / 58 58 / 15.7
59
15.8 / 59 59 / 15.7
SOUT1
14.0 10 9 8 7 6 5 4 3 2 1
CN2

LY-16 R11 R13 R15 R17

R10 R12 R14 R16

Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17

RC COM OUT COM OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17

X4 11 12 13 14
X3 22 21 20

SXB4 C10 C1 C2 C3 C4
12.2 B9X 9 8 7

109 158 Y10 Y11 Y12 Y13 Y14 Y15 Y16

B9X 22 21 20 19

B18X 14 13 12 11
R

-250-
YA33C YA33D YA33E YA33F x1
Y PE
158 HA1
16.1 x2
10 B
B18X

X4 10 X4 49L 50L
109 X3 24
14.9 / 109 109 / 16.0
蜂鳴器

D/M 警示燈
Alarm buzzer

動作中指示燈

D/M Alarm lamp

活動模噴霧第3組
活動模噴霧第4組
活動模噴霧第5組
活動模噴霧第6組
Running indicator

PE

Spray 3 set in moving platen

Spray 4 set in moving platen
Spray 5 set in moving platen
Spray 6 set in moving platen

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M Y10-Y17 Servo control of the sprayerPage 15
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

SIO2 IO32
12.0
17.0 L20 L21 L22 L23 L24 L25 L26 L27 COM 24V
OUTPUT
5.2

Y90 Y91 Y92 Y93 Y94 Y95 Y96 Y97 59 / 16.8 58 / 16.9
59 58
59 / 16.8 58 / 16.9
SOUT2
10 9 8 7 6 5 4 3 2 1
CN1

LY-8 R1 R3 R5 R7

R0 R2 R4 R6

Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27

RC COM OUT COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

X4 21 22 23 24 25 26 27 28

SXB4 D1 D2 D3 D4 D5 D6 D7 D8
12.2

158 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27

B9X 40 39 38 37 36 35 33 32

-251-
YA51A YA51B YA51C YA50A YA50B YA50C YA35 YA36
158
15.1
B9X 34

X4 20
109
15.9 / 109
固定模吹氣
活動模吹氣

固定模水量控制1
固定模水量控制2
固定模水量控制3
活動模水量控制1
活動模水量控制2
活動模水量控制3
Air-blowing in fixed platen
Air-blowing in moving platen

1 Water control 1 in fixed platen

2 Water control 2 in fixed platen
3 Water control 3 in fixed platen
1 Water control 1 in moving platen
2 Water control 2 in moving platen
3 Water control 3 in moving platen

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M Y20-Y27 Servo control of the sprayerPage 16
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

SIO2
12.0
5.2
16.0 IO32
OUTPUT
Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37

L30 L31 L32 L33 L34 L35 L36 L37

X3 19

SXB5 A10
3.3

Y30 Y31 Y33 Y34 Y35

B16X 19

x1 DM
10.3 X247 X245
S41
11.3 11.2
x2
13.1
18.1

Y30 Y31
7.7 8.7 SXB5 A10
3.3
58

-252-
17.4 / 58 58 / 17.1

X軸伺服ON
Y軸伺服ON
自動啟動指示燈

X-axis servo ON
Y-axis servo ON
Auto start indicator
S/M TO D/M 不可關模
S/M TO D/M啟動安全門

S/M TO D/M Not to close die

S/M TO D/M Safety door start-up

Date 2013/7/30 Blatt

Proj. winnie
Commission S/M Y30-Y37 Servo control of the sprayerPage 17
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 37
9

18
Y57
S/M TO D/M 工作模組比對

X177
Y57

Servo control of the sprayerPage

L37
S/M TO D/M Working mode comparison

Blatt
Y56
S/M TO D/M 工作模組/畫面7

X176
Y56

L36

S/M TO D/M Working mode / screen 7

8

Y55 S/M TO D/M 工作模組/畫面6

X175
Y55

L35

S/M TO D/M Working mode / screen 6

Y54

S/M TO D/M 工作模組/畫面5

X174
Y54

L34

S/M TO D/M Working mode / screen 5

7

Y53

S/M TO D/M 工作模組/畫面4

X173
Y53

L33

S/M TO D/M Working mode / screen 4

Y52

S/M TO D/M 工作模組/畫面3

X172
Y52

L32

S/M TO D/M Working mode / screen 3

6

Y51

S/M TO D/M 工作模組/畫面2

X171
Y51

L31

S/M TO D/M Working mode / screen 2

Y50

S/M TO D/M 工作模組/畫面1

X170
Y50

L30

S/M TO D/M Working mode / screen 1

5

Y47

警報訊號
X167
Y47

L27

Alarm signal
Y46

啟動關模
X166

S/M Y40-Y57
Y46

L26

Die closing start-up

4

Y45

噴霧完成
X165
Y45

L25

Spraying is completed
Y44

L24

ZITAI PRECISION MACHINERY CO., LTD.

3

Y43

L23

SM LV2 CE_PSLV302N5AA_2013_ch
Y42

活動模中子出
X162
Y42

L22

Move mold core out

2

Y41

活動模中子入
Commission
X161
Y41

L21

Move mold core in

Y40

S/M TO D/M 自動
X160
Y40

L20

S/M TO D/M Auto

2013/7/30
winnie
1

DM
10.3
11.2
13.1
17.3
OUTPUT

59

Check.
IO32

COM

Norm
59

Date
Proj.
58
+24V

Name
58
SIO3
13.0
5.3

Modification Date
0

-253-
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B9X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

蜂鳴器 Alarm buzzer HA1 x1 7 X3 20 15.7

動作中指示燈 Running indicator H Y 8 X3 21 15.7
D/M 警示燈 D/M Alarm lamp H R 9 X3 22 15.6
X軸左移極限 Left limit of X-axis SQ4 11 10 SXB4 A1 12.2
X軸右極限/原點 Right limit of X-axis SQ3 11 11 SXB4 A2 10.1
= X4 47 12 SQ3 12 10.1
SU4 13,15 12L XCB 8 8.6
X軸右極限/原點 Right limit of X-axis X4 46 13 KA11 10.2
SU4 14,16 13L XCB 7 8.6
14L XCB 9 8.7
SU4 2 15L XCB 6 8.6

-254-
Y軸下極限 Down limit of Y-axis B18X 8 16 SXB4 A5 12.4
SU4 10 16L XCB 3 8.5
Y軸上極限 Up limit of Y-axis B18X 7 17 SXB4 A4 12.3
SU4 * 17L XCB 5 8.6
Y軸原點 Home point of Y-axis B18X 3 18 SXB4 A3 12.3
SU4 7 18L XCB 2 8.5
活動模噴霧第6組 Spray 6 set in moving platen B18X 11 19 SXB4 C4 15.5
SU4 4 19L XCB 4 8.5
活動模噴霧第5組 Spray 5 set in moving platen B18X 12 20 SXB4 C3 15.4
SU4 5 20L XCB 1 8.4
活動模噴霧第4組 Spray 4 set in moving platen B18X 13 21 SXB4 C2 15.3
SU3 13,15 21L XCA 8 7.6
活動模噴霧第3組 Spray 3 set in moving platen B18X 14 22 SXB4 C1 15.2
SU3 14,16 22L XCA 7 7.6
活動模噴霧第2組 Spray 2 set in moving platen B18X 15 23 SXB4 B8 14.8
23L XCA 9 7.7
活動模噴霧第1組 Spray 1 set in moving platen B18X 16 24 SXB4 B7 14.7
SU3 2 24L XCA 6 7.6
固定模噴霧第6組 Spray 6 set in fixed platen B18X 17 25 SXB4 B6 14.7
SU3 10 25L XCA 3 7.5
固定模噴霧第5組 Spray 5 set in fixed platen B18X 18 26 SXB4 B5 14.6
SU3 * 26L XCA 5 7.5
固定模噴霧第4組 Spray 4 set in fixed platen B18X 19 27 SXB4 B4 14.5
SU3 7 27L XCA 2 7.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B9X Servo control of the sprayerPage 19
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B9X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

固定模噴霧第3組 Spray 3 set in fixed platen B18X 20 28 SXB4 B3 14.4

SU3 4 28L XCA 4 7.5
固定模噴霧第2組 Spray 2 set in fixed platen B18X 21 29 SXB4 B2 14.3
SU3 5 29L XCA 1 7.4
固定模噴霧第1組 Spray 1 set in fixed platen B18X 22 30 SXB4 B1 14.2
PE 30L SXB7 4 7.2
固定模噴霧第1組 Spray 1 set in fixed platen SXB4 B10 31 B18X 9 14.2
YA34B
M70 U1 31L SXB1 F 7.1
活動模吹氣 Air-blowing in moving platen YA36 32 SXB4 D8 16.8
M70 V1 32L SXB1 I 7.1

-255-
固定模吹氣 Air-blowing in fixed platen YA35 33 SXB4 D7 16.7
M70 W1 33L SXB1 B 7.2
固定模水量控制1 1 Water control 1 in fixed platen X4 20 34 YA51A 16.2
M70 x1 34L SXB1 G 7.1
活動模水量控制3 3 Water control 3 in moving platen YA50C 35 SXB4 D6 16.7
SXB1 H 35L M70 x2 7.1
活動模水量控制2 2 Water control 2 in moving platen YA50B 36 SXB4 D5 16.6
M85 x1 36L SXB2 G 8.1
活動模水量控制1 1 Water control 1 in moving platen YA50A 37 SXB4 D4 16.5
PE 37L SXB7 8 8.2
固定模水量控制3 3 Water control 3 in fixed platen YA51C 38 SXB4 D3 16.4
M85 W1 38L SXB2 B 8.2
固定模水量控制2 2 Water control 2 in fixed platen YA51B 39 SXB4 D2 16.3
M85 V1 39L SXB2 I 8.2
固定模水量控制1 1 Water control 1 in fixed platen YA51A 40 SXB4 D1 16.2
M85 U1 40L SXB2 F 8.1

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B9X Servo control of the sprayerPage 19.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

CA00
Strip
B16X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

熱交換器 Heat exchanger PE 1 EHI PE 3.5

= X3 25 2 EHI 3.4
= EHI 3 SXB5 D9 3.4
SU1 L 4 SXB5 D6 6.4
SU1 N 5 SXB5 D7 6.4
X3 15 6 SXB5 D2 6.4
X3 16 7 SXB5 D1 6.5
X3 17 8 SXB5 D4 6.4
X3 18 9 SXB5 D3 6.4
X3 14 10 SXB5 D5 6.5
急停 Emergency stop S78B 11 11 SXB5 B9 11.1

-256-
手動 Manual S36 13 12 SXB5 C1 11.2
自動 Auto S36 23 13 SXB5 C2 11.3
自動啟動 Auto start S41 13 14 SXB5 C3 11.3
慢速 Low speed S35 13 15 SXB5 C4 11.3
快速 High speed S35 23 16 SXB5 C5 11.4
機械原點覆歸 M/C home position S39 13 17 SXB5 C6 11.4
模擬 Simulation S37 13 18 SXB5 C7 11.5
自動啟動指示燈 Auto start indicator S41 x1 19 SXB5 A10 17.3
PE 20 SXB5 A7 9.3
SU11 B 21 SXB5 A3 9.4
SU11 A 22 SXB5 A4 9.5
SIO1 L10 23 SXB5 B1 9.6
SIO1 L11 24 SXB5 B2 9.7
SIO1 L12 25 SXB5 B3 9.7
SIO1 L16 26 SXB5 B7 9.7
SIO1 L15 27 SXB5 B6 9.7
SIO1 L13 28 SXB5 B4 9.8
SIO1 L14 29 SXB5 B5 9.8
SIO1 L17 30 SXB5 B8 9.8
SU11 /B 31 SXB5 A5 9.5
SU11 /A 32 SXB5 A6 9.5
SU11 5V 33 SXB5 A1 9.5
SU11 GND 34 SXB5 A2 9.6
37 SXB5 A9 9.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B16X Servo control of the sprayerPage 20
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B16X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Y軸原點 Home point of Y-axis SXB4 A9 38 B18X 1 12.3

= SXB4 A10 39 B18X 6 12.3
XU4 40 X3 9 8.0

-257-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram B16X Servo control of the sprayerPage 20.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
B18X

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

Y軸原點 Home point of Y-axis B16X 38 1 SQ34 2 12.3

Y軸上極限 Up limit of Y-axis SXB4 A9 2 SQ32 12 12.3
SQ33 12
Y軸原點 Home point of Y-axis SQ34 4 3 B9X 18 12.3
= B16X 39 6 SQ34 1 12.3
Y軸上極限 Up limit of Y-axis SQ32 11 7 B9X 17 12.3
Y軸下極限 Down limit of Y-axis SQ33 11 8 B9X 16 12.4
固定模噴霧第1組 Spray 1 set in fixed platen B9X 31 9 YA34A 14.2
活動模噴霧第3組 Spray 3 set in moving platen X4 10 10 YA33C 15.2
活動模噴霧第6組 Spray 6 set in moving platen YA33F 11 B9X 19 15.5
活動模噴霧第5組 Spray 5 set in moving platen YA33E 12 B9X 20 15.4

-258-
活動模噴霧第4組 Spray 4 set in moving platen YA33D 13 B9X 21 15.3
活動模噴霧第3組 Spray 3 set in moving platen YA33C 14 B9X 22 15.2
活動模噴霧第2組 Spray 2 set in moving platen YA33B 15 B9X 23 14.8
活動模噴霧第1組 Spray 1 set in moving platen YA33A 16 B9X 24 14.7
固定模噴霧第6組 Spray 6 set in fixed platen YA34F 17 B9X 25 14.7
固定模噴霧第5組 Spray 5 set in fixed platen YA34E 18 B9X 26 14.6
固定模噴霧第4組 Spray 4 set in fixed platen YA34D 19 B9X 27 14.5
固定模噴霧第3組 Spray 3 set in fixed platen YA34C 20 B9X 28 14.4
固定模噴霧第2組 Spray 2 set in fixed platen YA34B 21 B9X 29 14.3
固定模噴霧第1組 Spray 1 set in fixed platen YA34A 22 B9X 30 14.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram B18X Servo control of the sprayerPage 21
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X2

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

QS1 2 1 KM8 1L1 3.0

QS1 4 2 KM8 3L2 3.0
QS1 6 3 KM8 5L3 3.1

-259-
Date 2013/7/30 Blatt
Proj. winnie
Commission Terminal diagram X2 Servo control of the sprayerPage 22
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X3

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

操作電源 Power on S74B 13 1 FU1 2 3.3

= S68B 11 2 S74B 14 3.3
KM8
操作電源 Power on KM8 A1 3 S68B 12 3.3
S74B x1 7 KM8 4.2
XU3 8 KA14 7.0
V1 x2
KA14
B16X 40 9 KA15 8.0
KA15
V2 x2

-260-
XU3 10 X4 37 7.3
XU4 11 SXB2 H 8.3
SXB5 D6 12 X4 48 6.4
2
SXB5 D7 13 X4 49 6.4
2
PE 14 B16X 10 6.5
2 15 B16X 6 6.4
3 16 B16X 7 6.5
1 17 B16X 8 6.4
2 18 B16X 9 6.4
自動啟動指示燈 Auto start indicator SXB5 A10 19 SIO2 L33 17.3
蜂鳴器 Alarm buzzer B9X 7 20 SOUT1 OUT16 15.7
動作中指示燈 Running indicator B9X 8 21 SOUT1 OUT15 15.7
D/M 警示燈 D/M Alarm lamp B9X 9 22 SOUT1 OUT14 15.6
SOUT1 23 FU4 2 4.5
SXB4 B10 24 ZS1 4.3
D/M 警示燈 D/M Alarm lamp X4 50L 24 H B 15.6
HA1 x2
熱交換器 Heat exchanger KM8 A2 25 B16X 2 3.4
ZS1
熱交換器 Heat exchanger SXB5 D9 26 FU2 2 3.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X3 Servo control of the sprayerPage 23
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X4

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

固定模噴霧第1組 Spray 1 set in fixed platen SXB4 B1 1 SOUT1 OUT0 14.2

固定模噴霧第2組 Spray 2 set in fixed platen SXB4 B2 2 SOUT1 OUT1 14.3
固定模噴霧第3組 Spray 3 set in fixed platen SXB4 B3 3 SOUT1 OUT2 14.4
固定模噴霧第4組 Spray 4 set in fixed platen SXB4 B4 4 SOUT1 OUT3 14.5
固定模噴霧第5組 Spray 5 set in fixed platen SXB4 B5 5 SOUT1 OUT4 14.6
固定模噴霧第6組 Spray 6 set in fixed platen SXB4 B6 6 SOUT1 OUT5 14.7
活動模噴霧第1組 Spray 1 set in moving platen SXB4 B7 7 SOUT1 OUT6 14.7
活動模噴霧第2組 Spray 2 set in moving platen SXB4 B8 8 SOUT1 OUT7 14.8
活動模噴霧第3組 Spray 3 set in moving platen SXB4 C10 10 B18X 10 15.2
YA33D
活動模噴霧第3組 Spray 3 set in moving platen SXB4 C1 11 SOUT1 OUT10 15.2

-261-
活動模噴霧第4組 Spray 4 set in moving platen SXB4 C2 12 SOUT1 OUT11 15.3
活動模噴霧第5組 Spray 5 set in moving platen SXB4 C3 13 SOUT1 OUT12 15.4
活動模噴霧第6組 Spray 6 set in moving platen SXB4 C4 14 SOUT1 OUT13 15.5
固定模水量控制1 1 Water control 1 in fixed platen SOUT2 20 B9X 34 16.2
YA51B
固定模水量控制1 1 Water control 1 in fixed platen SXB4 D1 21 SOUT2 OUT0 16.2
固定模水量控制2 2 Water control 2 in fixed platen SXB4 D2 22 SOUT2 OUT1 16.3
固定模水量控制3 3 Water control 3 in fixed platen SXB4 D3 23 SOUT2 OUT2 16.4
活動模水量控制1 1 Water control 1 in moving platen SXB4 D4 24 SOUT2 OUT3 16.5
活動模水量控制2 2 Water control 2 in moving platen SXB4 D5 25 SOUT2 OUT4 16.6
活動模水量控制3 3 Water control 3 in moving platen SXB4 D6 26 SOUT2 OUT5 16.7
固定模吹氣 Air-blowing in fixed platen SXB4 D7 27 SOUT2 OUT6 16.7
活動模吹氣 Air-blowing in moving platen SXB4 D8 28 SOUT2 OUT7 16.8
XU3 37 SXB1 H 7.1
XU3
X3 10
SXB7 13 38 KA14 7.1
SXB7 14 39 KA15 8.1
TS1 40 KM8 2T1 3.1
TS1 41 KM8 4T2 3.2
TS1 380V 42 KM8 6T3 3.2
SU3 R 43 TS1 3.1
SU4 R
SU3 S 44 TS1 3.2

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X4 Servo control of the sprayerPage 24
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

F13_001

Strip
X4

Cable name
Cable name

point
point

jumper

terminal

cable type
cable type

Connection
Connection
function text Target designation Target designation Page / column

SU4 S
SU3 T 45 TS1 220V 3.2
SU4 T
X軸右極限/原點 Right limit of X-axis KA12 46 B9X 13 10.2
V6 x2
KA12
V6 x2
X軸右極限/原點 Right limit of X-axis DM 59 47 B9X 12 10.1
KA12
X3 12 48 G1 + 4.2
KM8

-262-
X3 13 49 G1 - 4.2
S74B x2
活動模噴霧第5組 Spray 5 set in moving platen YA33D 49L YA33E 15.4
活動模噴霧第6組 Spray 6 set in moving platen X3 24 50L YA33F 15.5

Date 2013/7/30 Blatt

Proj. winnie
Commission Terminal diagram X4 Servo control of the sprayerPage 24.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB1
X SERVO MOTOR

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B9X 33L B A13 SXB7 3 7.2
PE E M70 PE 7.2
B9X 31L F A11 SXB7 1 7.1
B9X 34L G A14 SXB7 13 7.1
X4 37 H 59 B9X 35L 7.1
B9X 32L I A12 SXB7 2 7.1

-263-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram SXB1 Servo control of the sprayerPage 25
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB2
Y SERVO MOTOR

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B9X 38L B B13 SXB7 7 8.2
PE E M85 PE 8.2
B9X 40L F B11 SXB7 5 8.1
B9X 36L G B14 SXB7 14 8.1
XU4;XU4;X3 H 59;59;59 M85 x2 8.1
B9X 39L I B12 SXB7 6 8.2

-264-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram SXB2 Servo control of the sprayerPage 26
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB4
INPUT / OUTPUT

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
X軸左移極限 Left limit of X-axis B9X 10 A1 X20 X20 SIO2 L0 12.2
X軸右極限/原點 Right limit of X-axis B9X 11 A2 A30 KA11 10.1
Y軸原點 Home point of Y-axis B9X 18 A3 X22 X22 SIO2 L2 12.3
Y軸上極限 Up limit of Y-axis B9X 17 A4 X23 X23 SIO2 L3 12.3
Y軸下極限 Down limit of Y-axis B9X 16 A5 X24 X24 SIO2 L4 12.4
Y軸原點 Home point of Y-axis KA11;B18X A9 59;59 B16X 38 12.3
= SIO2;SIO2 A10 58;58 B16X 39 12.3
固定模噴霧第1組 Spray 1 set in fixed platen B9X 30 B1 Y0 X4 1 14.2
固定模噴霧第2組 Spray 2 set in fixed platen B9X 29 B2 Y1 X4 2 14.3
固定模噴霧第3組 Spray 3 set in fixed platen B9X 28 B3 Y2 X4 3 14.4
固定模噴霧第4組 Spray 4 set in fixed platen B9X 27 B4 Y3 X4 4 14.5

-265-
固定模噴霧第5組 Spray 5 set in fixed platen B9X 26 B5 Y4 X4 5 14.6
固定模噴霧第6組 Spray 6 set in fixed platen B9X 25 B6 Y5 X4 6 14.7
活動模噴霧第1組 Spray 1 set in moving platen B9X 24 B7 Y6 X4 7 14.7
活動模噴霧第2組 Spray 2 set in moving platen B9X 23 B8 Y7 X4 8 14.8
X3;B9X 24 B10 109;109 SOUT1 14.0
活動模噴霧第3組 Spray 3 set in moving platen B9X 22 C1 Y10 Y10 X4 11 15.2
活動模噴霧第4組 Spray 4 set in moving platen B9X 21 C2 Y11 Y11 X4 12 15.3
活動模噴霧第5組 Spray 5 set in moving platen B9X 20 C3 Y12 Y12 X4 13 15.4
活動模噴霧第6組 Spray 6 set in moving platen B9X 19 C4 Y13 Y13 X4 14 15.5
YA33B;X4 C10 109;109 SOUT1 15.0
固定模水量控制1 1 Water control 1 in fixed platen B9X 40 D1 Y20 Y20 X4 21 16.2
固定模水量控制2 2 Water control 2 in fixed platen B9X 39 D2 Y21 Y21 X4 22 16.3
固定模水量控制3 3 Water control 3 in fixed platen B9X 38 D3 Y22 Y22 X4 23 16.4
活動模水量控制1 1 Water control 1 in moving platen B9X 37 D4 Y23 Y23 X4 24 16.5
活動模水量控制2 2 Water control 2 in moving platen B9X 36 D5 Y24 Y24 X4 25 16.6
活動模水量控制3 3 Water control 3 in moving platen B9X 35 D6 Y25 Y25 X4 26 16.7
固定模吹氣 Air-blowing in fixed platen B9X 33 D7 Y26 Y26 X4 27 16.7
活動模吹氣 Air-blowing in moving platen B9X 32 D8 Y27 Y27 X4 28 16.8

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram SXB4 Servo control of the sprayerPage 27
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB5
Operation Box

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B16X 33 A1 X48 SU12 +V 9.5
B16X 34 A2 X49 SU12 - 9.6
B16X 21 A3 X08 SU12 B 9.4
B16X 22 A4 X09 SU12 A 9.5
B16X 31 A5 X38 SU12 /B 9.5
B16X 32 A6 X39 SU12 /A 9.5
B16X 20 A7 G SU11 FG 9.3
B16X 37 A9 59 SU12 COM 9.6
自動啟動指示燈 Auto start indicator B16X 19 A10 Y33 Y33 X3 19 17.3
= SXB5;SXB5 A10 A10 58;58 S41 x2 17.3
B16X 23 B1 X10 X10 SU12 D0 9.6
X11

-266-
B16X 24 B2 X11 SU12 D1 9.7
B16X 25 B3 X12 X12 SU12 D2 9.7
B16X 28 B4 X13 X13 SU12 C0 9.8
B16X 29 B5 X14 X14 SU12 C1 9.8
B16X 27 B6 X15 X15 SU12 S1 9.7
B16X 26 B7 X16 X16 SU12 S2 9.7
B16X 30 B8 X17 X17 SU12 9.8
急停 Emergency stop B16X 11 B9 X0 X0 SIO1 L0 11.1
= SIO1;S36 B10 59;59 S78B 12 11.1
手動 Manual B16X 12 C1 X1 X1 SIO1 L1 11.2
自動 Auto B16X 13 C2 X2 X2 SIO1 L2 11.3
自動啟動 Auto start B16X 14 C3 X3 X3 SIO1 L3 11.3
慢速 Low speed B16X 15 C4 X4 X4 SIO1 L4 11.3
快速 High speed B16X 16 C5 X5 X5 SIO1 L5 11.4
機械原點覆歸 M/C home position B16X 17 C6 X6 X6 SIO1 L6 11.4
模擬 Simulation B16X 18 C7 X7 X7 SIO1 L7 11.5
B16X 7 D1 901 SU1 25 6.5
B16X 6 D2 900 SU1 24 6.4
B16X 9 D3 903 SU1 13 6.4
B16X 8 D4 902 SU1 12 6.4
B16X 10 D5 G 6.5
B16X 4 D6 138 X3 12 6.4
B16X 5 D7 139 X3 13 6.4
熱交換器 Heat exchanger B16X 3 D9 148 X3 26 3.4

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram SXB5 Servo control of the sprayerPage 28
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB5
Operation Box

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
KM8 A2 D10 109 TS2 0 3.3

-267-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram SXB5 Servo control of the sprayerPage 28.a
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB6
X SERVO ENCODER

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
XCA 1:A 1 A01 M70 A 7.4
XCA 4:B 2 A02 M70 /A 7.5
XCA 2:C 3 A03 M70 B 7.5
XCA 5:D 4 A04 M70 /B 7.5
XCA 3:F 5 A05 M70 Z 7.5
XCA 6:G 6 A06 M70 /Z 7.6
XCA 9:L 7 A07 M70 7.7
XCA 7:S 8 A08 M70 +5V 7.6
XCA 8:R 9 A09 M70 GND 7.6
XCB 1:A 11 B01 M85 A 8.4
XCB 4:B 12 B02 M85 /A 8.5
B03

-268-
XCB 2:C 13 M85 B 8.5
XCB 5:D 14 B04 M85 /B 8.6
XCB 3:F 15 B05 M85 Z 8.5
XCB 6:G 16 B06 M85 /Z 8.6
XCB 9:L 17 B07 M85 8.7
XCB 7:S 18 B08 M85 +5V 8.6
XCB 8:R 19 B09 M85 GND 8.6

Date 2013/7/30 Blatt

Proj. winnie
Commission Plug diagram SXB6 Servo control of the sprayerPage 29
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
SXB7
SERVO MOTOR

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
SXB1 F 1 A11 SU3 U 7.1
SXB1 I 2 A12 SU3 V 7.1
SXB1 B 3 A13 SU3 W 7.2
B9X 30L 4 E XU3 7.2
SXB2 F 5 B11 SU4 U 8.1
SXB2 I 6 B12 SU4 V 8.2
SXB2 B 7 B13 SU4 W 8.2
B9X 37L 8 E XU4 8.2
SXB1 G 13 A14 X4 38 7.1
SXB2 G 14 B14 X4 39 8.1

-269-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram SXB7 Servo control of the sprayerPage 30
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XCA
X SERVO ENCODER

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B9X 29L 1 A01 SXB6 1 7.4
B9X 27L 2 A03 SXB6 3 7.5
B9X 25L 3 A05 SXB6 5 7.5
B9X 28L 4 A02 SXB6 2 7.5
B9X 26L 5 A04 SXB6 4 7.5
B9X 24L 6 A06 SXB6 6 7.6
B9X 22L 7 A08 SXB6 8 7.6
B9X 21L 8 A09 SXB6 9 7.6
B9X 23L 9 A07 SXB6 7 7.7

-270-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram XCA Servo control of the sprayerPage 31
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
 0 1 2 3 4 5 6 7 8 9

WNF22_001

Strip designation
XCB
Y SERVO ENCODER

Plug

point
point

device
Target

Connection
Connection

designation

designation
Wire number
Function text

Page / column

connection point

Target designation
B9X 20L 1 B01 SXB6 11 8.4
B9X 18L 2 B03 SXB6 13 8.5
B9X 16L 3 B05 SXB6 15 8.5
B9X 19L 4 B02 SXB6 12 8.5
B9X 17L 5 B04 SXB6 14 8.6
B9X 15L 6 B06 SXB6 16 8.6
B9X 13L 7 B08 SXB6 18 8.6
B9X 12L 8 B09 SXB6 19 8.6
B9X 14L 9 B07 SXB6 17 8.7

-271-
Date 2013/7/30 Blatt
Proj. winnie
Commission Plug diagram XCB Servo control of the sprayerPage 32
Check. ZITAI PRECISION MACHINERY CO., LTD.
Modification Date Name Norm SM LV2 CE_PSLV302N5AA_2013_ch 37
MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 1 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
變頻器 Inverter 3HP F5 KEB 1 BI1
變頻器 Inverter 2HP F5 KEB 3 BI2〜BI4

變頻器 Inverter 1HP F5 KEB 2 BI5,BI6 Safety door

電解電容 Electro analysis capacitance 15000μf/50V DC 1 C1

電解電容 Electro analysis capacitance 4700μf/50V DC 2 C2,C3

啟動電容 Startup capacitance 8μf/U/250VAC 3 C4〜C6

馬達保護器 Motor Protecors 3RV1041-4LA10 90A TE 1

FU1
輔助接點 Auxiliary contact block 3RV1901-1A TE 1

馬達保護器 Motor Protecors 3RV2011-1HA10 8A TE 1

FU2
輔助接點 Auxiliary contact block 3RV1901-1A TE 1

馬達保護器 Motor Protecors 3RV2011-1GA10 6.3A TE 1 FU4

保險絲座附燈 Fuse socket appose light DF103V 3P TE 1
FU3
保險絲 Fuse 10*38AM 16A DF 3+3
保險絲座附燈 Fuse socket appose light DF102V 2P TE 1
FU5
保險絲 Fuse 10*38AM 2A DF 2+2
保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU6
保險絲 Fuse 10*38AM 2A DF 2+2 FU10

保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU7

保險絲 Fuse 10*38AM 6A DF 2+2 FU11

保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU8

保險絲 Fuse 10*38AM 1A DF 2+2 FU15

保險絲座附燈 Fuse socket appose light DF101V 1P TE 1

FU9
保險絲 Fuse 10*38AM 8A DF 1+1
保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU12
保險絲 Fuse 10*38AM 2A DF 2+2 FU18

保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU13

保險絲 Fuse 10*38AM 4A DF 2+2 FU14

保險絲座附燈 Fuse socket appose light DF101V 1P TE 2 FU16

保險絲 Fuse 10*38AM 4A DF 2+2 FU17

電源供應器 Power supply NES-35-5 Mean Well 1 G1

電源供應器 Power supply NES-100-24 Mean Well 3 G2〜G4
D/M*1
橋式整流 AC adaptor KBPC2510 3 GL1〜GL3 L/M*2

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MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 2 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
三層警示燈 Alarm lamp LGL-110V-GRY-D2 ARC 1 H1〜H3

蜂鳴器 Buzzer RBY 110V 雷力 1 HA1

指示燈 Indicate lamp ZB4BV033+ZB4BVB3 TE 1 H7 E/M

指示燈 Indicate lamp ZB4BV053+ZB4BVB5 TE 1 H8 D/M

指示燈 Indicate lamp ZB4BV013+ZB4BVB5 TE 1 H12 電源 Power

日光吸燈 Fluorescent lamp L20103 220V 1 H10

變壓器 Transformer TR30VA 順亮 1 TS4

P.C.B IN32S APHA 1 IN32-5

IO32-1〜4
P.C.B IO32-S APHA 6
IO32-6〜7
繼電器 Relay RT3S-24 Panasonic 3 K1〜K3

繼電器 Relay PT22AL12B DC12V TYCO 2 KA1

L/M
連接座 Socket PYF-08A OMRON 2 KA2

繼電器 Relay HC-4 DC24V Panasonic 1

KA3 L/M
連接座 Socket PTF-14A-E OMRON 1

繼電器 Relay SCL-L-DPDT DC24V Song Chuan 21 KP1,2,4,5

KP6〜KP19
連接座 Socket STF-08A 21 KP37〜KP39

電磁接觸器 Contactor LC1D40AF7 TE 1

KM1
輔助接點 Auxiliary contact block LADN20 TE 1
熱動電驛 Overload LRD350 37-50A TE 1 FR1
電磁接觸器 Contactor LC1D40AF7 TE 1
KM2
機械連鎖片 Accessories LAD-4CM TE 1
電磁接觸器 Contactor LC1D40AF7 TE 1 KM3
電磁接觸器 Contactor LC1D18F7 TE 2 KM4
機械連鎖片 Accessories LAD-9R1 TE 1 KM5

電子式過載 Overload LT4730F7S 110V TE 1 FR2

控制電驛 Control relay LC1K0910F7 TE 1
KM6
輔助接點 Auxiliary contact block LA1KN40 TE 1
電磁接觸器 Contactor LC1D18F7 TE 1
KM7
輔助接點 Auxiliary contact block LADN40 TE 1
電磁接觸器 Contactor LC1D09F7 TE 2 KM15
機械連鎖片 Accessories LAD9R1 TE 1 KM16

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MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 3 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
固態電驛 Solid state relay SS-210DA 10A CONCH 2 KS1,KS2
固態電驛 Solid state relay SS-425DA 25A CONCH 2 KS3,KS4
固態電驛 Solid state relay SS-105DD DC5A CONCH 3 KS5〜KS7

P.C.B LY-16 APHA 3

OUT-1〜3
Relay SCL-L-DPDT Song Chuan 48

P.C.B LY-8 APHA 1

OUT-4
Relay SCL-L-DPDT Song Chuan 7
電壓表+蓋 Volt meter SR-96 600V 1 P1
電壓(流)表+蓋 Volt meter SR-96 DC15V 2 P2,P3
銅條 Ground copper stick PW-028030 威米樂 1 PE
銅條 Ground copper stick 20mm*2t*100mm 豐鑌 1
鋁箱 14 槽 Box A013-7 3630181 APHA 1
P.C.B S-14B V3.0 APHA 1
P.C.B S3-CPU V1.1 APHA 1
P.C.B S-IO1 V5.0 APHA 7
PLC1
P.C.B S-IN32 APHA 2
P.C.B S-AD8H V3.1 APHA 1
P.C.B S-AD8 V3.1 APHA 1
P.C.B S-DA8 V1.1 APHA 1
控制器 AP-105 APHA 1 PLC2
無熔絲開關 No fuse breaker BW250B 3P150A Fuji 1 門式開關
Main switch
把手 Handle BW9V0GA Fuji 1 QS1 Disconnect of
door
保護蓋 Protecting hood cover BW9BTGA-L3 Fuji 1
無熔絲開關 No fuse breaker EZC100F3030 3P30A TE 1 QS2
安全模組 Safety relay PNOZ s4C Pilz 1 U4
安全模組 Safety relay PNOZ s7 Pilz 1 U4.1
安全模組 Safety relay P2HZ X4P Pilz 2 U5,U6
安全模組 Safety relay PNOZ X3 Pilz 2 U7,U8

Safety switch TP4-4121K-024M EUCHNER 1

10S1
Safety switch KEY 059227 EUCHNER 1

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MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 4 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
REST 22ø KDR50RT+EF103.1*2 ELAN 5 S1〜S4

平頭按鈕 Push-button ZB4BA4+ZB4BZ102 TE 2 S5,S08B

平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 2 S6,S8

選擇 3 段 Selector switch ZB4BD3+ZB4BZ103 TE 1 S7

平頭按鈕 30ø Push-button DTN28GN+ENA15+絕緣套 ELAN 2 S9,S10 D/M

選擇 3 段+KEY Key switch ZB4BG3+ZB4BZ101 TE 1 S11

選擇 2 段 Selector switch ZB4BD2+ZB4BZ101 TE 1 S14
選擇 3 段半自復 Selector switch ZB4BJ7+ZB4BZ103 TE 1 S15
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 2 S17,S16

平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 1 S18

S19,S20
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 6
S23〜S26
平頭按鈕 Push-button ZB4BA5+ZB4BZ101 TE 1 S27
選擇 3 段+KEY Key switch ZB4BG+ZB4BZ103 TE 1 S28
選擇 2 段+KEY Key switch ZB4BG2+ZB4BZ101 TE 2 S29,S58
選擇 3 段 Selector switch ZB4BD3+ZB4BZ103 TE 1 S31
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 2 S32,S33 L/M
平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 1 S34
選擇 3 段 Selector switch ZB4BD3+ZB4BZ103 TE 0 S36
選擇 2 段 Selector switch ZB4BD2+ZB4BZ102 TE 0 S37 S/M
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 0 S38〜S40
平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 1 S41
選擇 3 段 Selector switch ZB4BD3+ZB4BZ103 TE 1 S42
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 4 S43,S44 E/M
選擇 2 段 Selector switch ZB4BD2+ZB4BZ102 TE 2 S45,S46
選擇 2 段 Selector switch ZB4BD2+ZB4BZ101 TE 1 S65
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 2 S71,S72
選擇 3 段自復 Selector switch ZB4BJ5+ZB4BZ103 TE 2 S57,S87
選擇 2 段+KEY Key switch ZB4BG4+ZB4BZ101 TE 1 S97
平頭照光按鈕 Push-button ZB4BW353+ZB4BW0B51 TE 1 S56
平頭照光按鈕 Push-button ZB4BW343+ZB4BW0B41 TE 1 S96
選擇 2 段+照光 Selector switch ZB4BBK1253+ZB4BW0B51 TE 1 SZHA2

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MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 5 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
近接開關 Magnetic Proximity Switches BES M12MI-NSC40B-BV03 BALLUFF 2 SL1
近接開關護套 Accessories TFIO-F12mT PMC 2 SL5
SLD7,8
限動開關 Limit switch SHL-Q2255 OMRON 4
SLD10,11
近接開關 Magnetic Proximity Switches BES M12MI-NSC40B-BV03 BALLUFF 1
SL10
近接開關護套 Accessories TFIO-F12mT PMC 1
限動開關 Limit switch XCKJ10513 TE 1 SLA1, L/M

限動開關 Limit switch ZCKJ1H7+ZCKE08 TE 4 SL18〜SL21

限動開關 Limit switch XCKJ10513 TE 10
電源接頭 Connecter PLT252-P 錩鋼 10
保護管 Protector tube AT50310*3M+MG20A 欣軍 10 中子 Core

電源接頭 Connecter PLT252-R 錩鋼 20

短路蓋 Short lid PLT252-RCa-1 錩鋼 20
SLD1,2,4
限動開關 Limit switch XCKJ10513 TE 7 SLD6,9
SL8,SL9
限動開關 Limit switch XCKJ10513 TE 6 SL12〜SL17

液位計 Floater level controller 60F-GP-N-110V OMRON 2 SLL1

連接座 Socket PF-113A 2 SLL2

譯碼器 Encoder TRD-NA360-NWF KOYO 1 SR130 L/M

感溫棒 PT 小圓頭 Temperature sensor 6.3ø*400mm 三分管牙 Yeou Jenq 1

SR134
接頭 Joint 5020.052.209 AD13-3/8” 航電 1
CARLO
近接開關 Magnetic Proximity Switches ICB 12SF04NO3219 GAVAZZI 2 SQ1,SQ2 L/M

CARLO
近接開關 Magnetic Proximity Switches ICB 12LF04NO3219 GAVAZZI 7 SQ5,SQ6
SQ9〜SQ13
近接開關護套 Accessories TFIO-F12mT PMC 7
光電開關 Photoelectic Sensor E3S-CD12 OMRON 1 SR136
變壓器 Transformer 1I-1.2KVA-0629102 順亮 1 TS1
變壓器 Transformer 1I-1.2KVA-0629159 順亮 1 TS2
變壓器 Transformer 1I-300VA-0629103 順亮 1 TS3
變壓器 Transformer 1I-50VA-0629076 順亮 1 TS4

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MACHINE NUMBER：E712-011
MACHINE TYPE：Z2-560T (Full auto)S/M-LV2 CE 380V Page 6 of 6

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
電腦 Computer 10.4” PPC Advantech 1
鍵盤 Keyboard 1 U3
滑鼠 Mouse 1
比流板 Proportional throttle 0 811 415 074 BOSCH 1
U11
連接座 Socket 1 834 486 001 BOSCH 1
比壓板 Proportional pressure 0 811 405 097-102 BOSCH 1
U10
連接座 Socket 1 834 486 001 BOSCH 1
P.C.B M-002 Module APHA 1 U12
P.C.B M-003 Module APHA 1 U14
P.C.B M-001RT Module APHA 1 U13
穏壓器 Voltage regulator APS-11002BB 2KVA 110V 鎰福 1
U9
Z 型架 Rack 064J15 38*120*15 富統 2
空調冷卻機 Air conditioner HA-260AF-2 HABOR 1 U15
電抗器 Power choke 2,2KW 415V-0629216 順亮 1 U19
歐式連接器 Connecter Han 144DD PG36 側出 HARTING 1
保護管 Protector tube 1-1/4” CYLG-36B.30 凌特 1 XB1
接頭+螺帽 Accessories BFNO-P366G (1-1/4”)直 凌特 2
歐式連接器 Connecter Han 108DD PG29 側出 HARTING 1
保護管 Protector tube 1” CYLG-29B.50 * 凌特 1 XB2
接頭+螺帽 Accessories BFNO-P299G (1”)直 凌特 2
歐式連接器 Connecter Han 46EE PG36 HARTING 1
保護管 Protector tube 1-1/4” CYLG-36B.30 凌特 1 XB3
接頭+螺帽 Accessories BFNO-P299G (1”)直 凌特 2
歐式連接器 Connecter Han 46EE PG29 側出 HARTING 1
XB4 L/M
保護管 Protector tube 1” NK70710 ABB+PG29 1
歐式連接器 Connecter Han 24E PG21 側出 HARTING 0
XB6 S/M
保護管 Protector tube 3/4” NK70706 ABB+PG21 0
歐式連接器 Connecter Han 46EE PG29 側出 HARTING 1
XB8 E/M
保護管 Protector tube 1” NK70710 ABB+PG29 1
電源濾波器 Filter FN2030-10-06 2 ZS5,ZS6

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MACHINE NUMBER：E712-011
MACHINE TYPE： LV2 380V Page 1 of 2

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
保險絲座附燈 Fuse socket appose light CT-FB101LA 1P QDQ 1
FU1
保險絲 Fuse 10*38AM 1A DF 1+1
保險絲座附燈 Fuse socket appose light CT-FB101LA 1P QDQ 1
FU2
保險絲 Fuse 10*38AM 2A DF 1+1
保險絲座附燈 Fuse socket appose light CT-FB101LA 1P QDQ 1
FU3
保險絲 Fuse 10*38AM 4A DF 1+1
保險絲座附燈 Fuse socket appose light CT-FB101LA 1P QDQ 1
FU4
保險絲 Fuse 10*38AM 4A DF 1+1
電源供應器 Power supply NES-35-5 Mean Well 1 G1
電源供應器 Power supply NES-150-24 Mean Well 1 G2
雙層警示燈 Alarm lamp LGL-110V-RY-D2 ARC 1 H
蜂鳴器 Buzzer Y-Type 110V 雷力 1 HA1
變壓器 Transformer 3I-4KVA-0629045-CE 順亮 1 TS1
變壓器 Transformer 1I-600VA 0629105 順亮 1 TS2

P.C.B IO32-S APHA 3 SIO1〜3

繼電器 Relay SCL-L-DODT Song Chuan 4

KA11〜14
連接座 Socket STF-08A 4

電磁接觸器 Contactor LC1D25F7 TE 1

KM8
輔助接點 Auxiliary contact block LADN20 TE 1
電源濾波器 Filter EMI 05BA1 大新 1 ZS5
P.C.B LY-16 APHA 1
SOUT-1
Relay SCL-L-DODT Song Chuan 12

P.C.B LY-8 APHA 1

SOUT-2
Relay SCL-L-DODT Song Chuan 8

銅條 Ground copper stick 20mm*3t*150mm 1

鋁箱 7 槽 Box APHA 1
P.C.B S-07B V2.0 APHA 1
P.C.B S3-CPU V1.1 APHA 1 PLC3
P.C.B S-NCP2 V1.1 APHA 2
P.C.B S-IO1 V4.0 APHA 3
P.C.B M-003L5 APHA 1 SU11

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MACHINE NUMBER：E712-011
MACHINE TYPE： LV2 380V Page 2 of 2

名稱 規格 廠牌 數量 元件編號 備註
Quantit Element
Name Type Brand Remark
y number
無熔絲開關 No fuse breaker BW100EAG 3P100A Fuji 1 門式開關
Main switch
把手 Handle BZ-6V10C Fuji 1 QS1 Disconnect of
保護蓋 Protecting hood cover door
BW9BTAA-L3W Fuji 1
平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 1 S74B
平頭按鈕 Push-button ZB4BA4+ZB4BZ102 TE 1 S68B
選擇 3 段 Selector switch ZB4BD3+ZB4BZ103 TE 2 S35,S36
平頭按鈕 Push-button ZB4BA3+ZB4BZ101 TE 1 S37
平頭按鈕 Push-button ZB4BA5+ZB4BZ101 TE 1 S39
平頭照光按鈕 Push-button ZB4BW333+ZB4BW0B31 TE 1 S41

AC SERVO DRIVE ASD-A1521-AB DELTA 1 SU3

AC SERVO DRIVE ASD-A1021-AB DELTA 1 SU4

S/M T.B 3M-MDR50 + 3M-MDR50/1.0M JUWEY 2 XU3〜XU4

人機 POD V606Ec20 (5.7〞) UG221H-SR4 Fuji 1 SU1

手搖輪 XPS2-1D5-E3-2 1 SU12
限動開關 Limit switch SHL-Q2255 OMRON 4 SQ32,33,3,4
近接開關 Magnetic Proximity Switches BEAS 516-329-E4-C-03 BALLUFF 1 SQ34
近接開關 Magnetic Proximity Switches BEAS 516-375-G-E4-C-02 BALLUFF 0 SQ40,SQ41
端子台 Terminal 3P60A 山河 1 X1
電源濾波器 Filter FN2030-6-06 1 ZS1
歐式連接器 Connecter Han 40D PG21 側出 HARTING 1
SXB4
保護管 Protector tube NK70706 ABB+PG29 12M 1
歐式連接器 Connecter Han 40D PG29 側出 HARTING 1
SXB5
保護管 Protector tube NK70710 90°+PG29 6M 1
歐式連接器 Connecter Han 32EE PG21 側出 HARTING 1
SXB6
保護管 Protector tube NK70706 ABB+PG21 12M 1
歐式連接器 Connecter Han 16E PG29 側出 HARTING 1
SXB7
保護管 Protector tube NK70710 ABB+PG29 12M 1
歐式連接器 Connecter Han 40D PG21 側出 HARTING 1
XB8
保護管 Protector tube NK70706 ABB+PG29 1

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 8. MAINTENANCE AND INSPECTION
8-1 Importance of maintenance/inspection

Die casting machine is generally used under such condition that a great deal of metal residue

and various sorts of dust are dispersing in air and machine is forced to function under long hours

in such hard surroundings. The machine is specially designed to with stand such handicaps.

However, if no attention is paid for good maintenance and machine is left under severe working

condition without proper maintenance, it is possible that the machine becomes unable to

demonstrate originally designed superiority.

The "CHECK LIST" described below is prepared with our desire that the customer will

undertake a pertinent maintenance and inspection to keep our machine in best condition whereby

they will be able to promote quality control for the finished products and to achieve higher

productivity.

Regular inspection and treatment are prerequisite to have machine work in its best condition

all the time. It is desired that work staff in the factory is well trained to become acquainted with

every details of "CHECK LIST" so that they can enhance their efficiency in producing better

quality of goods.

Regular clean operation:

Part of motion in machine Daily before pump start

Standard
The surface of die casting machine Monthly

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 Preventive maintenance schedule

MACHINE ITEM MAINTENANCE TIMING

Cooler Cleaning scale 6 moths
Oiless bush Fill lubricant 3 moths
Shot stroke pack Fill lubricant 1 week
Sleeve surface Apply coating agent Replacement
Die casting
Platen sliding steel plate Cleaning Daily
machine
Moving platen Fill lubricant 2 moths
Tie bar Cleaning Daily
Limit switch bar Fill lubricant 1 moth
Die high adj. gears Fill lubricant 6 moths
Ladle cup Apply coating agent Daily
Auto ladle Bearing Fill Lubricant 1 week
Oiless bush Fill lubricant 1 moth
Arm bearing &chain Fill graphite powder 3 moths
Bearing Fill lubricant 1 week
Extractor Oils bushing Fill lubricant 1 moth
Ball screw bar Cleaning & fill lubricant 1 week
Spraying pipe Cleaning with diesel 3 moths
Filter set Cleaning scale 1 moth
Sprayer
Release agent filter mash Cleaning 1 week
Adjusting screw Cleaning & greasing 1 moth

8-2 Inspection list

1. ACC. gas/hydraulic pressure

Low/high speed injection accumulator
*Original setting：hydraulic oil pressure 0kgf/cm2，Ambient temperature 25℃ Nitrogen pressure
73kgf/cm2，please check per month.

Intensifying accumulator
*Original setting：hydraulic oil pressure 0kgf/cm2，Ambient temperature 25℃ Nitrogen pressure
100kgf/cm2，please check per month.

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 2. Pressure gauge inspection
Inspection item Standard cycle
Main pressure gauge<SG111> 0~5 kgf/cm2
Pump intensifying pressure gauge<SG112> 0~5 kgf/cm2
Working pressure gauge<SG113> 0~5 kgf/cm2
Daily before
Shot injection pressure gauge<SG114> 0~5 kgf/cm2
pump start
Injection accumulator pressure gauge<SG115> 0~5 kgf/cm2
Intensifying accumulator pressure gauge<SG116> 0~5 kgf/cm2
Intensifying pressure gauge<SG119> 0~5 kgf/cm2
*Check above item after the pump stopped and all accumulators’ discharged completely.
*Without monitoring injection gauges (SG114、SG115、SG116、SG118、SG119), please lock
pressure gauges to prevent gauges from deterioration.

3. Pump pressure setting

low die open & close 80 kgf/cm2
Med. die close pressure 120 kgf/cm2 See 4-1
Standard ejection pressure pressure monthly
High 160 kgf/cm2
core pressure adjustment
Intensify intensifying pressure 200 kgf/cm2

4. Inspection of suction vacuum gauge for pump

Needle to be within blue color range
Standard Clean filter parts Dilly before pump start
Needle pulsating drastically

5. Shot pressure
1. Proceed auto operation.
2. Turn oil valve (VN94) fully, then set "FAST&INT.” switch at "OFF"<S14>.
During auto shot , pressure gauge<SG114>and injection pressure display value on
monitor screen are same that to be kept below 100 kgf/cm2<if screen setting 100>
3. "FAST&INT.” switch to be set at "ON"<S14>. During auto shot, pressure
Standard gauge<SG114>and injection pressure display value on monitor screen are same Weekly
2
that to be kept below 200 kgf/cm <if screen setting 200>
4. During accumulator pressure compensation , pressure gauge<SG115>and
injection ACC. pressure display value on monitor screen are same
5. During accumulator pressure intensifying , pressure gauge<SG116>and
intensifying ACC. pressure display value on monitor screen are same

6. Inspection of oil
Lubricant inspection and refueling daily
Delivery pressure of lubricant to be 2 kgf/cm2 daily
Standard When die opened/closed , no creaky sound comes out of toggle system daily
No breakage no damage to piping appurtenance and hose daily
Cleaning of lubricant pump filter daily

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 7. Inspection of hydraulic oil
Send the specimen of hydraulic oil to oil maker for analysis of its viscosity , total
yearly
Standard oxidation , moisture , deposits value , iron
Renew entirely its used hydraulic oil biyearly

8. Plunger tip inspection

Check and refuel of lubricant , damage of piping ; delivery outlet shall be at center of
daily
tip
Exchange of piston "O" ring of lubricating system yearly
Standard
Abnormal abrasion of plunger tip
Plunger tip must be rotating smoothly at the section of sleeve and fixed die inner daily
sleeve

9. Cleaning of tip cooling pipe

Remove rear plug of plunger. Take out cooper cooling pipe inside and remove water
Standard residue and rust monthly

10 Inspection of oil leakage

Inspect oil leaking in way of hydraulic machinery, cylinders and piping. Inspect oil
Standard leaking of injection cylinder rod packing weekly

11. Inspection of electric system

Variation of voltage to be within 10% above rated voltage daily
Relay connection : If abnormal comes out , exchange it
Loosening of joint : tighten up
weekly
Standard Measurement of insulation resistance: more than 1 megohm at 500 V meg. (confirm
electric leakage breaker)
Confirm emergency stop
Operation switches checked, and all indicators light checked. Replace those damaged daily
and breakage .

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 12. Other inspection
MACHINE ITEM EMPHASIS TIMING
Oil inlet filter Take apart & check 6 moths
Oil deterioration , capacity 3 moths
Hydraulic oil
Oil temperature Machine
Plunger lubricating filter Take apart & check Lubricant
Hydraulic pressure Pressure Daily
Motor Strange sound Machine
Pump Strange sound Machine
Limit switch Pulley loose & water permeate 1 moth
Die casting Die adjust reduce motor Gear oil capacity 1 moth
machine High pressure pipe Deformation & leaking 1 moth
Plunger lubricating set Lubricating amount & blow Daily
Accumulator Nitrogen pressure 1 moth
Oil pressure pipe diagram Leaking 1 week
Pressure gauge Return to zero after pressure Daily
Platen sliding steel plate Looking Daily
Coupler between motor and pump Gap too big Daily
Emergency stop circuit Function Daily
Voltage Tolerance ±10% Daily
Surface sensor-bar Stick with Aluminum Daily
Surface sensor wire Wire surface broken Daily
Auto ladle
Chain Loosing 3 moths
Isolated bush Broken or not 1 moth
Castings detecting limit switch Bad contact 1 moth
Absorber Spring & function 1 moth
Extractor
Air pipe Loosing or broken 1 week
Air releasing throttle Block or not 1 week
Absorber Spring & function 1 moth
Proximity switch Loosing or stick with Aluminum Daily
Sprayer
Air pipe Loosing or broken 1 moth
Air releasing throttle Block or not 1 moth

5ZHE8003-ZJJ.doc
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8-3 Lubrication of oil’s bush

This machine use oil’s bush instead, rather then conventional bush on fixed platen,

moving platen, tail stock and every toggles. Its lubrication methods are as below:

1) Replenish lubricant after initial operation of 5,000 cycles.

2) Second replenish after 10,000 cycles.

3) Third replenish after 20,000 cycles.

4) Fourth replenish after 30,000 cycles.

5) Fifth replenish after 50,000 cycles.

6) Hereafter replenishes once after every 50,000 cycles.

Recommended lubricant for oil’s bush :

Item MOS2(Designated grease)
No. GLEITMO-500
Marker GLEITMOLYBDAN GERMANY

5ZHE8003-ZJJ.doc
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8-4 Incorrect operating die casting machine to cause defective pores

tb=20-35
Rest material too thick or too thin will
cause defective pores .

When molten aluminum spurt from chamber head ,

casting pressure will decreased and causing defective
pores .

Shot room and rush head sticks on Real shot out force = F-f
F : Shot force
f : Resistance of rush head and shot room
Shot room and rush head - stick on , die casting
pressure will be reduced and caused defective pores .

overflow - happened . die casting pressure will be

decreased and causing defective .

5ZHE8003-ZJJ.doc
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8-5 Working cautions:
(1) In normal operation, manual or auto. operation starts , main control box indicated light will be on

all the time , and will be off automatically when motion stops .

(2) From main control box, preset required motion, and set required time, then adjust and set motion

speeds, pressure by hydraulic valve.

(3) If there is core cylinder on the die, oil pipe and limit switch direction must meet to manual

switching direction make sure limit switch sensor engaged.

(4) When power on, if the electric anti-leakage unit in the main control box skip off, that shows some

parts are electric leaking, if this happens, must thoroughly inspect immediately. Most probably,

this is out of electric wire wear down or damage by hi - temperature of molten aluminum.

(5) When need to disassemble any hydraulic parts must relieve the pressure of accumulator to no

pressure condition.

8-6 Manual operation break down and repair

Whenever manual operation failure, it probably has following conditions:

1. Might be flow control valve has been adjusted too small. <Under indicating light> solution:

adjust to faster speed.

2. Solenoids burned out or wire disconnected. Solution : replace solenoid and connect wires again

3. Control box relay broke down or disconnected.

8-7 Auto operation break down and repair

<1> Probably has following problems when auto operation starts:
1. Auto die close can not move:
1). Auto push button <S09,S10>breakdown. <Not use full auto.run>
2). When using core, core in limit switch <SL22 or SL23 or SL26 or SL27> has not contacted
fully.
3). Ejector return stop has not locate fully.
4). Extractor arm return limit switch<SQ13> has not contacted fully.
5). Sprayer arm ascend limit switch<SQ03> has not contacted fully.
6). Safety door has not closed<SLD1 or SLD2 or SLD3> has not contacted fully.
7). “ CLOSE ON ” <S12> has not press on control box <BOX02>.

5ZHE8003-ZJJ.doc
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 2. Die close finished, shot out can not move:
1). Die close limit switch<SL05> has not contacted, or limits sensor disengaging.
2). "AUTO SHOT START " pushbutton <S18> breakdown.
3). Die temperature too high, too tight to close die.
4). Ladler pouring has not finished or limit switch <SQ20> has not contacted
5). Shot stroke setting error on shot screen of monitor
3. When under auto shot out condition that no fast speed motion occur, if probably has problem
as below :
1). "FAST & INT. SHOT" select switch <S14> on control box<BOX02> has not turn "ON".
2). Hi-speed shot has not marking " * ".
3). Hi-speed shot position setting error on monitor screen .
4). Shot out encoder <SR122> was broke down.

5). Shot out fast speed hydraulic valve <VN90> has not opened enough.

8-8 Intensifying break down and solution

NO INTENSIFYING PRESSURE ON DISPLAY, IT PROBABLY CAUSED BY
FOLLOWING CONDITIONS:
1). "FAST & INT. SHOT" select switch <S14> on control box<BOX02> has not turn "ON".
2). Intensifying shot has not marking " * ".
3). Intensifying shot position setting error on monitor screen .
4). Shot out encoder<SR122> was broke down.

5). Shot out intensifying hydraulic valve<VN92> has not opened enough.
6). Intensifying time on monitor screen setting too short, required time 1.5 seconds.
7). Intensify ACC. pressure on monitor screen setting too low; the pressure can not exceed 220
kgf/cm2.
8). If all above measures have been tried and the problem left unsolved, most probably the
intensifying pressure sensor <SP103> has broken down , it must be replaced .

8-9 Plunger auto. lubrication :

<1> Setting value on monitor of " shot screen". The "Tip air blow(2) " is between 1.5 - 2 sec.

<2> Adjust lubricant adjusting nut (P3-5) to required volume.

<3> Adjust <P.3-5> lubricant speed not too fast, then lubricant won't be too strong.

5ZHE8003-ZJJ.doc
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8-10 Spare parts:

MACHINE ITEM SPECIFICATION BRAND

ZB2-BJ5
Cam switch TE
BT2-BD4
Push button ZB2-BA5 TE
HL2-DC24
Relay HC4-DC24 NATIONAL
DIE CASTING HC2-DC12
MACHINE ZB2-BD2
Selection switch TE
ZB2-BD3
Limit switch XCJ-10513 TE
ψ2 1/2”-400kg/cm2
Pressure gauge FIRM
ψ4”-400kg/cm2
Solenoid DG4V-TYPE TOKIMEC
Ladle anti-heat bearing #6205JN FAG
AUTO LADLE Surface sensor wire  ZITAI
Chain adjuster (ladle , arm) RS40 , RS50 
EXTRACTOR Air solenoid VF-TYPE SMC
SPRAYER Air solenoid VF-TYPE SMC
Sleeve ψ70~ψ90 ZITAI
CONSUMING Plunger tip ψ70~ψ90 ZITAI
PARTS Ladle cup 3, 5, 7 Kg ZITAI
Spraying pipe ZASV03A0600 ZITAI

5ZHE8003-ZJJ.doc
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8-11 Shot sensor installation & maintenance:

<A> Dismantle Sensor housing

<B>Loosen the terminal & dismantle the fixed

screw of connector

<C>Use the spanner to loosen the Sensor

connection wires. <Attention: Before
dismantling, please remember the installed
location of Sensor connection wires in order to
install the new Sensor wires.>

<D>Dismantle and arrange the wires together

with binders.

<E>Dismantle the Sensor positioning base. 2

clamping screws on front side can be loosened
firstly.<Red mark indicated>

<F>Take out the whole Sensor set upward.

5ZHE8003-ZJJ.doc
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<G>Take out thickness 0.15mm of copper slice.

<H>Loosen the Sensor positioning base which is

on the backside of screws.

<I>Dismantle 2 clamping screws on front side

can be loosened firstly.

<J>Install the new Sensor sensor and pay

attention to the installed direction (sensor
surface should be the same as clamping side)
*Removing the copper sheet with thickness
0.15mm should be ensured

<K>Install the sensor set. Adjust it to the

Sensor and the piston. After touching please
fasten 2 clamping screws on front side.

<L>Take out the whole sensor set and fasten on

the backside of screws.

5ZHE8003-ZJJ.doc
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<M>Put thickness 0.15mm of copper slice.

<N>Fasten the Sensor positioning base.

<O>Dismantle 2 clamping screws on front side

in proper order together with cleaning by
alcohol. Spread out the screw glue 243(blue
color) and fasten.<Attention: fasten 1st screw
and dismantle the other later on>.

<P>As dismantling, fasten wires on the terminal

base in proper order and arrange them by
binder.

<Q>Fasten the connector plate and terminal

base.

<R>Install Sensor protective cover.

5ZHE8003-ZJJ.doc
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 9. SETTING OF SHOT CONDITION
9-1 Setting of casting condition :
9-1-1 Setting of shot cylinder return stop sensor . (SL10)
This position to be set 5-10 mm ahead of cylinder start returning and it has been set before machine
been delivered .
9-1-2 Setting of injection forward stop
1) Die closing - by manual , forward slowly , plunger tip to be contacted with die as diagram (1)
shows .
2) For sake of high performance , a stroke of 15-20 mm to be added to shot forward stop on
displayer is necessary . see diagram (2) shot stop = L+15~20 mm

Shot stroke sensor<SR122>

Shotting return sensor<SL10>

Origin position

(diagram 1)

Shot stop position Setting value 515 mm

Injection origin position Setting value 500 mm
Intensifying shot position Setting value 445 mm
Hi-speed shot position Setting value 382 mm

(diagram 2)

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 3) For reducing products defective rate while increase its productivity , the minimum biscuit
thickness of more than 20 mm is necessary .
Note : sleeve dia. φ70-φ85 mm , biscuit thickness 20-25 mm
Note : sleeve dia. φ85-φ100 mm , biscuit thickness 25-30 mm
9-1-3 Position of hi-speed injection
The method of how to set position by calculation is shown as below :
1) The weight of casting products ahead of gate : W (g)
(casting product + overflow = W)
2) The volume of cast products ahead of gate : W1 (cm3)
W
W1 = aluminum gravity
3) Sleeve surface area : A (cm2)
π × (sleeve dia.)2
A= 4
4) Hi-speed injection stroke : L1 (cm)
L1= W1 (cm)
A
5) Hi-speed injection position :
Hi-speed injection : L - (L1 + L2 + L3 +L4)
L : initial position
L1 : hi-speed injection stroke
L2 : electricity , oil delay = 1.0 cm
L3 : hi-speed rising = 1.5 - 2.5 cm
L4 : biscuit thickness = 2.0 – 2.5 cm (sleeve dia .φ90 mm)
e.g. W = 1125 g , ID. =φ90 mm
1125
W1 = = 432.7 cm3
2.6

π × 92
A= = 63.6 cm2
4

432.7
L1 = = 6.8 cm = 68mm
63.6

N7PE9001P.DOC

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 Hi-speed injection position = 0500 - (68+10+20+20)
= 0500 - 118
= 382 mm
6) From above calculating procedure , its result can be keyed in from upper left of operation control
panel .
7) When some pieces of products are produced , if molten metal does not come up to runner evenly ,
it is necessary to carry out hi-speed injection at earlier stage than the above calculation . In this
case , care must be taken so that no defects like "flow line " . "pin-hole porosity" or "misrun"
may take place due to improper air venting .
9-1-4 Position of injection intensification <monitor screen>
e.g. initial position : L - (biscuit thickness + 30~40)
= injection intensification position (see diagram 2)
Lsip = 0500 - (20+35) = 445 mm
The above result can be set by same method as hi-speed injection .

9-2 Recommendation in terms of machine and casting condition

9-2-1 Setting of injection slow speed

1) When initial start , the injection cyclinder must not pulsating and its speed shall be kept within
0.2~0.25 m/sec .
2) In case of violent pulsating or speed too hi-speed , the molten metal may splash out of sleeve mouth ,
or the air sucked in at injection start and causing blow hole in casting products .
9-2-2 Setting of injection high speed
1) When die casting , if high speed injection is done , the aluminum will be filled up in cavity in foggy
condition and soon become solid state . Should high speed filling time last too long , there will be a
possiblity of causing a "cold shut" or "flow line" in molten metal . (between two group of molten
aluminum , the one came in first and the other latter)

2) Thus , high speed filling time shall be within 0.03~0.04 seconds .

T : high speed injection filling time

L3 + L1 : high speed acceleration + high speed injection stroke .

V : high speed
L3 + L1 L3 + L1
T= V V= T

N7PE9001P.DOC

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 0.025 + 0.068
e.g. : V= = 2.33 m/sec
0.04
3) Proper gate speed

In general , gate speed shall be within 40~60 m/sec . If gate speed is faster than 90 m/sec , it may

cause "seizure of gate and pin" or "damage" that affects life time of the die .

Gate speed calculation :

biscuit area : A
gate speed : V = gate section area : S1 × injection cylinder speed : V

gate section area = gate thickness : S × gate width

π × 92
e.g. : A = = 63.6 cm2 (∅90 mm)
4
gate section area = gate thickness × gate width

S1 = 0.3 cm × 8 cm = 2.4 cm2

A 63.6cm 2
gate speed = V × = 2.33 m/sec × =61.74 m/sec
S1 2.4cm 2
when gate speed is required to be 90 m/sec or over due to condition of the dies , it will cause hegher

percentage of defective rate . We sincerely recommended the customer should reconsider in this

regard .

9-2-3 Setting of intensification pressure

1) Casting pressure

P1 : injection cylinder pressure (e.g. 330 kgf/cm2)

A1 : tip section area

A2 : injection cylinder ares

A2
e.g. : P = P1 ×
A1
π × 92
A1 = = 63.6 cm2 (dia . φ90 mm)
4
π × 14 2
A2 = = 153.93 cm2
(dia. φ140 mm)
4
153.93
P = 330 × = 800 kgf/cm2 (casting pressure)
63.6

N7PE9001P.DOC

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 2) Casting area

casting area A = dielockingforce

castingpressure
A = 560000 = 700 cm2
800
A = product area + runner area + biscuit area + overflow area + burr

In consideration of burr , die design shall be based on A × 0.8

When casting area exceeds above figure , casting isa to be carried on with shot intensifying force . But

in case of product of 1 mm or smaller gate thickness , the calculation may be done on the basis that

castable area is A × 1.0 , even if the burr exists to certain extent .

In jection force is general believed to be best in range of 500~900 kgf/cm2 , When it exceeds ; product

damage , improper dimension of product , sticking of core and shortening of die life time are likely to

occur . In case of lower than above range , defects of "blow hole" , "shrinkage" tends to take place .

N7PE9001P.DOC

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 Shot ready , metal liquid feeding completed
1. Set different speed manually on mointor screen .

2. The auto operation can procced only after above has been completed .

3. Setting caution :

1) Hi-speed and intecsifying injection position <on monitor screen>

can be overlayed as below :

√
0445 0445
Intensifying Hi-speed

2) Intensifying position can not exceed hi-speed injection position.

×
0445 0445
Intensifying Hi-speed
4. Stroke value of 0 to 182 on displayer is first step speed . (slow injection)

Shot stroke display

Shot stroke sensor<SR122>

Shotting return sensor<SL10>

Origin position

N7PE9001P.DOC

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 Fast shot
1. Shot stroke volue : 382 to 445 is sencond step speed .(Hi-speed injection)

2. It setting is as bellow :

Shot stroke display

Shot stroke sensor<SR122>

Shotting return sensor<SL10>

Origin position

N7PE9001P.DOC

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 Shot intensification
1. Shot stroke value between 445 and 515 is intensifying shot , also proceed in hi-speed shot , thus can
be called " hi-speed and high pressure shot"
2. Its setting recommended as bellow :

Shot stroke display

Shot stroke sensor<SR122>

Shotting return sensor<SL10>

Origin position

N7PE9001P.DOC

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Intensifying time counting finished ; then cooling time counting .
<Setting on monitor screen>

Shot stroke display

Shot stroke sensor<SR122>

Shotting return sensor<SL10>

Origin position

N7PE9001P.DOC

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-303-
-304-
-305-
-306-
-307-
-308-
-309-
-310-
-311-
-312-
 NO. Item Qty. Serial No.
1 Ejection platen 1 ZDCN14B1800
2 Ejection platen 2 ZDCN14B0100
3 Piston Rod Mounting Base 2 ZDCN14B1900
"B" 4 Ejecting cylinder 2 ZDCN14B0300
5 Eject rod cover 4 ZDCN14B0500
"A"
6 Bush of rear cover 2 ZDCN14BB800
2 3 10
7 Bush of rod cover 2 ZDCN14BB900
8 Ejection piston 2 ZDCN14B0400
9 Anti-dust oil ring cover 4 ZDCN11B2800
10 Ejecting Flange Connector 2 ZDCDW4B1201
11 Ejecting Fixed Key 2 ZDCN14B2600
12 Bush 2 ABYAQ175150160ACC
13 O-type seal<BG-125> 4 ACANCO0220B
14 Back-up ring-P-125 4 ACZNGN0985A0
15 U-type seal-USH-90 2 ACBNCU1024K0
16 U-type seal-USH-70 2 ACBNCU0849K0
1
17 U-type seal-UPH-110 4 ACBNCU1165D1
18 Dust-resistance seal-DSI-150 4 ACENFQ0101D0

6 5 8 4 7 5

10

16

13
14
9 13 15
17 14

18
"A" 12 11
"B" Detailed diagram
Scale: 1 : 4

"A"-"A" Sectional area

Remark
Applied sect. Hyaraulic cyliner for ejection plate

No. ZDCN14A1800

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-314-
NO. Item Material Qty Serial No.
1 Stationary die platen FCD55 1
2 Sleeve SKD61 1
3 Sleeve ring SS41 1
4 M/C base tank **** 1
5 Plunger tip FC25 1
6 Plunger connector SCM4 1
7 O-type seal NOK 1 BP39
8 Shot plunger rod SCM4 1
9 Plunger split coupling SS41 1
10 Connecting washer S45C 1
11 Washer cover plate SS41 1
12 Connecting fixed plate S25C 1
13 Returning pipe STPG42 1
14 Returning pipe cover SS41 1
Returning pipe protective
15 SS41 1
pipe
16 Up connector plate FCD55 1
17 Down connector plate FCD55 1
18 Hydraulic pipe Flange SS41 1
19 Dust-resistance seal **** 1 LBH75*85*6t*8h
20 O-type seal NOK 1 BP75
21 O-type seal NOK 1 BG100
22 O-type seal NOK 1 BP70
23 Back-up ring TEFLON 1 P70
24 Up/down protecting cover(1) SS41 1
25 Proximity switch cover SS41 1
26 Up/down slide setting FCD55 1
27 Sliding block FCD60 1
28 Seal front cover **** 1
29 Dust-resistance seal **** 1 WEF201000-M12
30 Injecting bush FCD45 1
31 Multi-function seal **** 1 RSV301000-M12
copper sleeve of injection
32 BC6C 1
piston rod
33 O-type seal NOK 2 BP165
34 Back-up ring TEFLON 2 P165
35 Shot cylinder STPG42 1

NVPEA124P.doc

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NO. Item Material Qty Serial No.
36 Shot piston rod SCM4 1
37 Multi-function seal B+S 1 PT0401400-T46V
38 shot piston **** 1
39 Injecting rod S45C 1
40 Wear ring B+S 2 GP7301400-T51
41 Multi-function seal B+S 1 PT0401400-T46V
42 Up/down Piston rod Fixed seat S25C 1
43 Up/down cylinder **** 1
44 Fixed position seat **** 1
45 Multi-function seal B+S 1 RSK301000-T46V
46 Elevated positioning block S45C 1
47 Transducer base BC6C 1
48 Shot piston rod Nut SS41 1
49 O-type seal NOK 1 BG60
50 O-type seal NOK 1 BP44
51 Transducer protective cover A6061 1
52 Copper spacer BC3 1
53 Collar FCD45 1
54 O-type seal NOK 1 BG155
55 Back-up ring TEFLON 1 G155
56 O-type seal NOK 1 BG175
57 Back-up ring TEFLON 1 G175
58 Intensify cylinder FCD55 1
59 O-type seal NOK 1 BP50
60 Intensify Piston FCD25 1
61 Wear ring B+S 1 GP7401800-T51
62 Multi-function seal B+S 1 PT0401800-T46V
63 O-type seal NOK 1 BP65
64 O-type seal NOK 1 BG120
65 Back-up ring TEFLON 1 G120
66 Nut of injection piston SS41 1

NVPEA124P.doc

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 AUTO LADLER MACHINE
Study Carefully Before Operating

MODEL：ZLB-80B

INSTRUCTION MANUAL
ZITAI-PRECISION MACHINERY CO., LTD
No 172, Shi Tou Rd., Shen Kang Hsiang , 429, Taichung Hsien, Taiwan.

Tel：886-4-2561-1858 Fax：886-4-2561-1862 ; 886-4-2562-0715

Year of Construction： Serial No：
(Please write down Serial No. from machine)
URL:http://www.zitai.com
e-mail:[email protected]

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 1. LADLING MACHINE SPECIFICATIONS
1-1. MODEL： ZLB-80B

1-2. APPLICABLE DIE CASTING MACHINE：

ZDC-560T、730T、 900T、1250T

1-3. MEASUREMENT：
Machine weight 900 kg
Machine size 1450x1280x785 mm

1-4. POWER UNIT：

Power supply AC220V(50/60HZ)
Ladling arm motor 1.5 kw AC INVERTER
Ladle motor 0.75 kw AC INVERTER
Power supply current 3.5 KVA

1-5. MACHINE SPECIFICATIONS：

Ladle arm stroke 2500 mm
(from melting furnace center to sleeve center)
Max capacity 11 kg
Volume adjustable range 0.8 ~ 15 kg
Ladling machine fastest cycling 4 cycle/min.
Feeding volume tolerance ±5% kgf

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 2. OPERATIONAL SAFETY RULES
(1). Skilled technician for the compatibility and optimum productivity of die casting machine
must carry out the installation of this machine.

(2). The operator shall not alter the interlocking circuit between Die casting machine and Auto
sprayer and Auto extractor and Auto ladler, without consulting our engineer beforehand. In
above event, we are not responsible for its outcome.

(3). Modification of any kind of its original design is not allowed without prior permission of
manufacturer, we may otherwise held no responsibility for its consequence.

(4). It is for the good of user to call us for repair or replacement when machine broken down.

2-1 SAFETY RULES

For safety reasons, operator must abide by following rules:

1). This machine will not move unless safety gate has been lowered down.

2). Removal of safety gate and limit switch (SLA1) is prohibited under any circumstance.

3).Any part of anyone’s body is prohibited to move into dangerous area during machine
operation.

4).Always rid the machine and floor of oil of any kind for fear of fire caused by squirting
molten metal.

(SLA1)Limit switch
Fixed guard

Ladle guard

Dangerous area

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 3. FINE TURNING DESCRIPTION
3-1. CONTROL PANEL
DIE EJECTOR SHOT
OPEN 0 CLOSE RETURN 0 FORWARD FORWARD 0 RETURN AUTO SHOT START

CORE<1> CORE<2> CORE<3> SHOT-BASE MOVE

IN 0 OUT IN 0 OUT IN 0 OUT OFF ON

LADLER
REAR NUT FRONT NUT TIEBAR MOVEMENT LUBR- TIP AIR
OPEN 0 CLOSE OPEN 0 CLOSE PULL 0 PUSH ICATE 0 BLOW OFF ARM LADLE
MANUAL AUTO FORWARD 0 RETURN POUR 0 SCOOP AUTO START

MANUAL DIE HEIGHT ADJ.

PRESSURE RELEASE RETURN OFF FORWARD
EMERGENCY STOP

AUTO START<2> SAFETY DOOR

NOT USE AUTO MANUAL CLOSE

OFF ARM
LADLER
LADLE
S31 S32 S33 S34/H34
MANUAL AUTO FORWARD 0 RETURN POUR 0 SCOOP AUTO START

OFF
MANUAL AUTO

Operation mode selection switch (S31)

AUTO START Auto operation push button (S34)

Auto operation indicating light (H34)
(S34) can be pushed down for auto operation when (H34) is ON

Arm waiting mode selection is to be set at

auto ladler parameter setting screen.

Front waiting mode：

The ladle filled with molten metal will wait beside sleeve for a permission
signal to pour in (die closing signal) should this signal has not appeared in time,
the ladle will go back to the molten metal level inside furnace and start the
process over again.
Back waiting mode：
The ladle filled will only wait over furnace for proceeding the same as
above. Should the signal fail to appear in time, it will go back to the starting
position (over furnace).

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3-2. MODE SELECTION UNDER MANUAL OPERATION

ARM
FORWARD 0 RETURN

Arm advancing： Moving from over the furnace toward sleeve.(S32)

ARM
FORWARD 0 RETURN

Arm retracting： Moving from sleeve back to furnace.(S32)

LADLE
POUR 0 SCOOP
Ladle pouring： Ladle turning counter-clockwise.(S33)

LADLE
POUR 0 SCOOP
Ladle scooping： Ladle turning clockwise.(S33)

The feeding molten metal volume can be controlled by, the tilting angle of ladle.
This can be set by “Measure angle”. Operator should make
trial operation to seek for suitable tilting angle and ladle it
needs, then recording these data for reference. When tilting
angle is below 120°or beyond 170°, the ladle should be
replaced with bigger or smaller one.

The lower tilting angle, the more molten metal.

30°

The higher is tilting angle, the less molten metal.

60°

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3-3 LIMIT SWITCH DESCRIPTION
To make the best use of this machine, it has been gone through test and fine-tuning by the
manufacturer before delivery. Please do not make adjustment indiscriminately before reading
its manual thoroughly.

Ladling arm

SQ22 SQ24 SQ26

SQ23 SQ25 SQ27

Ladling arm description

SQ22: ladling arm measuring position
SQ23: slow speed forwarding position
SQ24: ladling arm forwarding stop
SQ25: ready for scooping position
SQ26: insufficient molten metal
SQ27: scooping limit

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3-4 LADING ARM MOVEMENT DESCRIPTION

SQ25

SQ26
SQ23 SQ22
SQ24
SQ27

Ladler arm advancing speed 1 (slowly)

Ladler arm advancing speed 2 (fast)

Ladler arm advancing speed 3 (slowly)

Ladler arm retracting speed 1 (fast)

Ladler arm retracting speed 2 (slowly) The adjustment of cam

should be in accordance
with "C" direction

SQ22: Arm measuring

position
Arm slow speed
SQ23:
advance position
Arm advancing
SQ24: stop position
Arm ready for
SQ25:
scooping position
Insufficient molten
SQ26:
metal alarm position
Scooping limit
SQ27:
position
"C"
position

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3-4-1. MEASURING SETTING (SQ22)

35~50mm
The setting of ladling arm measuring level is
to keep the ladle bottom to be atop of full
molten metal level within 35 ~ 50 mm.

It will be prong to damage by overheat Maximum level

should the distance is too close. And will
Insufficient level
increase cycling time should this distance is too
far.

3-4-2. LADLING ARM SLOW SPEED

ADVANCING (SQ23) SETTING
For stabilizing of molten metal inside the ladle during its high-speed movement, there is
slow speed (SQ23) before this stage to make it slow down. Thus enabling the ladle to proceed
more smoothly. The point of this setting is to make every step of the process to proceed timely.
E.g. should this speed slow down process comes too late, molten metal inside the ladle might
squirt out by trembling of instant stop of the ladle.

3-4-3. LADLING ARM ADVANCING STOP (SQ24) SETTING

One should adjust to (SQ24) – to make pouring complete.

3-4-4. READY SCOOPING POSITION (SQ25) SETTING

After feeding cycling finished, the ladle will go back to the

restart position of this cycle ready scooping. This position
Ready should not be too close, or too far from molten metal level to
scooping
position avoid overheat and over cycle. Meanwhile, this timing should
be in accordance with the cycle of extractor and spray
machine.
Furnace
wall

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3-4-5. INSUFFICIENT MOLTEN METAL ALARM (SQ26) SETTING

This ladling machine will signals insufficient alarm when scooping lowered to some extent,
this means refill of aluminum ingot is needed. Ladling machine will proceeds continuously
until it reach scooping limit level (SQ27) and stops, if no aluminum ingot has been put into
furnace.

If yours is a holding furnace, then this alarm level must be set 5-10 kg less than the
maximum volume to avoid overflow of molten metal.

And alarm level setting should be higher in case of melting furnace.

3-4-6. SCOOPING LIMIT POSITION (SQ27)

Safety volume
5~10 kg

Refilling container

Insufficient molten metal

Maximum refilling

alarm level(SQ26)
Scooping limit
(SQ27)
volume

25°
。

By lowering down ladling machine arm to the angle 25°.

Then make the bottom of ladle be 30 ~50 mm up from bottom
of crucible.
Please note: The lowering should exceed 25 ° , it may
otherwise cause mechanical breakdown.
30~50mm

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3-5 THE SETTING OF LADLING MACHINE

Feeding stop
Fast advancing

Slow advancing

Ladle leveling

Measuring setting

Ladle inward turning speed (1)

(Slowly)

Ladle inward turning speed (2)

(Fast)Ladle HS1

Ladle inward turning speed (3)

(Slowly)Ladle LS

Ladle inward turning speed (4)

(Fast)Ladle HS2

Ladle inverse turning speed (1)

(Fast)

Ladle inverse turning speed (2)

(Slowly)

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3-5-1. LADLE LINEAR ADVANCING POSITION SETTING
The setting of this position is to ensure the molten metal inside the ladle would not squirt out
during advancing movement. And it can move only it is leveling when under manual
operation.(Setting by ladle inward turning speed < Level LS>)

3-5-2. LADLE POURING

When ladling arm-advancing stops (SQ24:ON), the ladle starts turning at fast speed (setting
by ”Ladle HS1”). Right before the ladle pouring into sleeve, the ladle engage with slow feeding
(setting by “Ladle LS”) thus slow down the ladle turning speed to avoid squirting out of molten
metal. In case the molten metal inside the ladle is too little, it is easily get solidified. This needs
feeding faster than it should be. (Setting by “Ladle HS2”)

3-5-3. FEEDING STOP

When the ladle turn outwardly at high speed (Ladle HS2)and auto stop, the ladle will stop for
a while, just right after pouring finished the die casting machine will then start injection. “Shot

High speed
High speed Low speed

ready time” controls this timing.

3-5-4. LADLE LEVELING RETRACTING POSITION

This is to ensure the ladle after pouring finished would retract in leveling.

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3-6 HEATING SENSOR ADJUSTMENT
When heating sensor engage with molten metal, an electric circuit is formed to stop ladle arm
movement. Hence the positioning of the heating sensor should be in accordance with the size of
ladle. The optimum positioning is to keep the ladle flow rim 15 ~ 30 mm below molten metal
surface.

High

Low

Molten
Molten Molten metal
metal 15mm~30mm
metal surface
surface surface

CAUTION:
1. Do not coat heating sensor with insulator of any kind. It might otherwise fail to perform its
function.
2. The electric wire of heating sensor should be inspected weekly due to easily rip off of wire
insulator. It should be replaced with new one immediately had the wire wore down by long
time of exposing to high temperature.
3. Be sure the screw has been tightened after adjustment of heating sensor.

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 4-1 MACHINE OPERATION FLOW CHART
Ladling Arm
arm waiting
retracting time up

Auto Ladling
Auto Auto Back Ladle

4. MACHINE OPERATION
operation Scooping Measuring arm
mode retracting start waiting advancing feeding

Ladling
arm Front
advancing waiting

Ladling Arm D/C

arm waiting machine
retracting time up injection

Ladling
Scooping arm
ready retracting

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4-2. UNDER AUTO OPERATION MODE
Under auto operation mode, the ladle will turn outwardly for scooping while ladle arm retract,
and then move down till heating sensor engage with molten metal. The auto operation light (H34) will
flash on, this is permissible signal for pressing auto start button .on the contrary, the ladle machine will
not run even (S34) auto start push button has been pressed before auto operation light (H34) is on.

4-3. FEEDING PROCESS DESCRIPTION:

When auto start button has been pressed, then scooping time counting finished (refer to note 1),
and ladling arm goes up. Follow by time counting of molten metal measuring (refer to note 2). After
ladling arm advancing toward engaged with measuring position (Hence turn SQ22 is ON), it then stops.
Till measuring time counting finished, the ladle will turn leveling. Should arm wait mode is set on back
mode, the ladle would then stop the furnace. And the ladle waiting over sleeve inlet should arm wait
mode is set on front mode.
4-3-1. BACK WAITING：
When the ladle posed leveling and it begins the time counting of this waiting. The ladling arm
would go back for re-scooping should the D/C machine platens has not closed within this waiting time.
If the D/C machine platens closed in time< SL05 is ON>, the ladling arm then advances in arm
forwarding speed 2 (fast), till it engaged with slow advancing limit switch (SQ23), then shift to speed3
(slowly). It then proceeds to reach advancing stop limit switch (SQ24) and stops. Follow by ladle
pouring.
4-3-2. FRONT WAITING：
When the ladle posed leveling and the ladling arm then advance by arm forwarding speed 2 (fast)
to engage with slow advancing limit switch (SQ23) and switch to arm forwarding speed 3 (slowly).
When it reaches advancing stop limit switch (SQ24), it then stops while starts time counting of this
waiting. Should the D/C machine platens closing finish, it then proceeds with pouring. Otherwise the
ladling arm would goes back re-scooping.

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 hen the ladling arm reaches advancing stop, the ladle will turn inwardly in ladle turning
W speed 2 (fast), till ladle slow turning tilting on, the ladle then turning in ladle turning speed
3 (slowly), till ladle fast turning tilting on, then the ladle turn in ladle turning speed 4 (fast). When the
ladle engage with feeding stop, the ladle then stop while feeding time counting begins. Should one turn
selection mode to “OFF” during feeding process, the ladle then stop.

The D/C machine starts injection after ladle time counting finished while the ladle turning
outwardly in ladle inverse turn speed 1 (fast). It then proceeds till engage with retract leveling. It then
stops, while the ladle arm began retract to reach the ready scooping limit switch (SQ25) by arm retract
speed 1 (fast), and it stops when ready scooping time counting begins.

After this time counting finished, the ladle arm descends in speed 2 (slowly) while the ladle turn
outwardly in ladle inverse turn speed 2 (slowly) till ladle measuring turning tilting on, it then stops.
When the ladle arm descends, and heating begins. After counting finished, it repeats all over again.

NOTE 1：SCOOPING TIME DESCRIPTION

Under the condition in which the ladling machine is in auto operation mode and the ladle is
empty, the scooping time starts counting whenever the heating sensor engage with molten metal.

But if the ladle has fulled with molten metal, the scooping time counting would start only till
the ladle has turned to reach volume-measuring position. We recommend this scooping time to be 1
second. Since this is the time to have the ladle full. We suggest this time duration to be 2 ~ 4
seconds, is appropriate.
NOTE 2：LADLE ARM VOLUME MEASURING DESCRIPTION
Here we suppose the time is 3 seconds from the ladle full with molten metal to it goes up to
the volume measuring position; it has two course to proceed as below.
Situation 1：the ladle measuring time set more 3 seconds
After the ladle is full, it goes up in arm forwarding speed 1 (slow). Meanwhile, the
【Measuring time】starts counting once the ladle depart from the furnace molten metal. When the
ladle reach the ladle measuring turning tilting【SQ22】ON, it stops. And after the
【Measuring time】finished the ladle will turn leveling of【Forward 1】. If the position then
happens to be in back waiting position, then this is its back waiting position. If not the ladle will
speed toward over sleeve inlet, and waiting.
Situation 2：the ladle measuring time set fewer 3 seconds
After the ladle is full, it goes up in slow speed. Meanwhile, the 【Measuring time】starts
counting once the ladle depart from the furnace molten metal. The ladle stops after time counting
finished (the ladle has not reached measuring position at this time【SQ22】), it then turn leveling.
If the position then happens to be in back waiting position, then this is its back waiting position.

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 If not, then ladle will speed toward over sleeve inlet, and waiting.
Ladle measuring time counting：
The timing is for the ladle to be full with molten metal and before it that starts to overflow.
We suggest this time duration to be 3 seconds, is appropriate.

Ladle arm speed & ladle cup speed: To be setting by computer.

NOTE 3：ARM WAITING TIME

This time shall not be too long in order to avoid the molten metal might getting cold and
become solidified。 We suggest 4 ~ 10 seconds is a proper time.

4-4. Multiple position explanation for auto ladler [optional function]：

When the die casting machine’s shot may unit move the position auto ladler must also move the
position , so that Ladle cup and shot sleeve can’t mutually interfere when ladle arm goes forward to
shot sleeve above.
When request to alter shot position , of shot unit you need to operate below step by step:
(1) should let auto ladler’s elevating mechanism to rise to the highest position and
temporarily locate it locks solidly.
(2) Carry on shot position’s location changed and casting mold’s lock fixed.
(3) After complete adjustment , let ladle arm go forward to in front of shot sleeve. Then ,
let auto ladler’s elevating mechanism down appropriate position (shot sleeve above)

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 5. LUBRICATION SYSTEM

T o ensure smooth movement of each moving part, it is in dispensable to apply proper lubricants
regularly. We hereby introduce our lubricants for reference. Should these brand names are
unavailable form your market. Please make sure that you use a compatible

5-1. OILESS BUSH LUBRICATION

The oiless bush has been employed in all axles in side gear box, and it needs to be lubricated
monthly with specific lubricant as below:
Description MOS2 (Designated grease)
No. GLEITMO – 500
Maker GLEITMOLYBDAN GERMANY

5-2. ROLLER BEARING LUBRICATION

The roller bearing has been used in ladle arm axles; they need to be applied monthly with
lubricant as below:
Description Energrease LS2 (Semifluid lubricant)
No. NLGI 2
Maker B.P. (BRITAIN)

5-3. CHAIN LUBRICATION

The ladle chain shall be lubricated monthly by using high temperature lubricants.

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5-4. LUBRICANT FILLER POSITION FOR OILESS BUSH
MOS2 (DESIGNATED GREASE)

Filler Oilless bush

Oilless bush
Bearing

filler

Oilless bush

Filler

Oilless bush

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5-5. ROLLER BEARING & FILLER POSITION
ENERGREASE (SEMIFLUID LUBRICANT)

Bearing

Filler

Bearing

Bearing

Filler

Bearing

Filler
Bearing

Bearing

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5-6. CHAIN POSITION & ADJUSTMENT OF TIGHTNESS

D chain
tightness adjustment
screw
B chain
Remove this cover to C chain
lubricate Remove this cover to
lubricate
A chain
Remove the cover to
lubricate with graphite C chain
powder tightness adjustment
screw
brake adjustment
D chain
B chain
tightness adjustment
screw

A chain
tightness adjustment
screw

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5-7. LADLE ARM MAINTENANCE
5-7-1 Since the ladler arm chain is always working under high temperature situation, it is there
fore necessary to do maintenance monthly by removing the ladler arm cover and clean the
chain by air spray gun, and fill with one spoon graphite powder into a small hole on ladler
arm.

Ladle arm cover

Graphite powder
inlet

Bearing cover
A Bearing cover
Fixed screw B

5-7-2 Every time when replacing the ladle, always remember to cover the fixed screw with
anti-stuck paste to prevent the screw be stuck.

5-7-3 Do not forget to coat the ladle with ladle coating agent every day before working.

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 6. DIAGRAM LIST
6-1. LADLING MACHINE PLANE VIEW

A B C D E
560T 22 1750 2580 2210 1760
730T 22 1750 2545 2140 1770
900T 50 1750 2640 2000 2040
1250T 50 1750 2760 2310 2065

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6-2．LADLING MACHINE ERONT VIEW

A B C D
560T 1570 2720 1200 850
730T 1660 2810 1200 850
900T 1680 2830 1330 1125
1250T 1975~2325 3500 1850 1150

Floor

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 6-3. ASSEMBLY DIAGRAM
57
58
55

59
54
46
53
60
52
06 04
08
38
03 50
05 02 51
07
09
01
48 47
49
08 08
46

11 45 44

12 29
43

13 42

15 14 29
41

16
56 40

39

38
37
35
33
31
25 29 36
10
34
22 27 30 32
18 24
20 28
17 19 26
21 23

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6-4. ASSEMBLY DIAGRAM PART LIST
NO. DESCRIPTION Part # Q’ty SPECIFICATION
01 Chain wheel ZALN02B1101 1 RS50-41T
02 Cover ZALN02B1701 1 1138x219x133
03 Chain wheel ZALN02B0801 1 RS60-18T
04 Bearing ABAA6015Z 4 #6015Z
05 Ladling arm ZALN02B0101 1 995x254x120
06 Differential axle ZALN02B0601 1 Φ130x199
07 Bush cover ZALN02B0700 1 Φ130x29
08 Oiless bush ABYASPB304025 3 SPB-30x40x25
09 Axle ZALN02B0400 1 Φ69x305
10 Ladle axle ZALN02B0500 1 Φ69x150
11 Ladle arm ZALN02B02A1 1 1030x130x60
12 Chain connector ZALL02B2300 1 RS50
13 Arm cover ZALN02B2000 1 235x100x2
14 Bearing cover ZALN02B1400 1 Φ130x19
15 Bearing ABAA6205H 2 #6205H
16 Ladle ZALN00B1500 1 342.5x297x230
17 Bearing cover ZALN02B1500 1 Φ130x19
18 Counter mass ZALN02B0301 1 436x350x215
19 Bearing ABAA6014Z 2 #6014Z
20 Chain wheel ZALN01B1601 1 RS60-33T
21 Chain wheel ZALN01B1800 1 RS50-41T
22 Gripping device ZALN01B1100 1 80x70x70
23 Bearing ABAA6920ZZ #6920ZZ
24 Bush ABYBLFB160100 1 LFB 160x100
25 Axle cover ZALN01B1501 1 Φ260x165
26 Bearing ABAA6920ZZ 5 #6920ZZ
27 Lever ZALN01B0800 1 347x150x45
28 Lever pivot ZALN01B1700 2 Φ30x96
29 Oiless bush ABYASPB304050 4 SPB-30x40x50
30 Lever ZALN01B0700 1 387x131x50
31 Lever ZALN01B0500 1 293x271x50
32 Lever ZALN01B0400 1 223x135x45
33 Gear ZALN01B2500 1 Φ300x50(98T)
34 Shaft-hub connection ADAA080120028 1 80-120-28
35 Bearing ABAA6216 1 #6216

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NO. DESCRIPTION Part # Qty SPECIFICATION
36 Axle ZALN01B0201 1 Φ90x631
37 Limit switch ANBASN06R12S02M 1 SN-06R-12S02M
38 Cam axle ZALL01B0902 1 Φ50x95.5
39 Limit switch cam ZALL06B2102 5 58x12
40 Motor AKCBCV1500100SF1D 1 CV1500-100S-FC-G1LD
41 Gear ZALN01B2600 1 Φ192x69(62T)
42 Lever arm ZALN01B0600 1 307x160x70
43 Lever pivot ZALN01B0301 1 Φ40x295
44 Axle fixer ZALL01B3300 1 Φ25x170
45 Cover ZALN01B3602 1 540x300x404
46 Encoder AMKBRDNA360NWF5M 1 TRD-NA360-NWF-5M
47 Encoder fixer ZALL03B0503 1 140x75x50
48 Flexible coupling ADCAMC208800A 1 MC-20-Φ8XΦ8
49 Cam axle ZALL01B3803 1 Φ50x100
50 Sensors ANCABES516329E00 2 BES 516-329-E4-C-03
51 Bearing ABAA6009Z 4 #6009Z
52 Gear ZALL01B2201 1 Φ165x30(53T)
53 Axle ZALN01B1900 1 Φ50x151
54 Chain wheel ZALN01B2300 1 Φ216x25
55 Gear ZALL01B3901 1 Φ147x30(41T)
56 Gear box cover ZALN01B14A1 1 630x390x38(47T)
57 Connector fixer ZALL01B3402 1 63x60x60
58 Connector fixer ZALL01B3402 1 63x60x60
59 Motor AKCBCH750100SF3L 1 CH750-80S-FC-G3TL
60 Adjustable plate ZALL01B1305 1 340x295x223.5

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 AUTO EXTRACTOR MACHINE
Study Carefully Before Operating

MODEL：ZPU-80C

INSTRUCTION MANUAL
ZITAI-PRECISION MACHINERY CO., LTD
No 172, Shi Tou Rd., Shen Kang Hsiang , 429, Taichung Hsien, Taiwan.

Tel：886-4-2561-1858 Fax：886-4-2561-1862 ; 886-4-2562-0715

Year of Construction： Serial No：
(Please write down Serial No. from machine)
URL:http://www.zitai.com
e-mail:[email protected]

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 1. SPECIFICATIONS

(01) Type………………………………………………… ZPU-80C

(02) Suitable die casting machine……………………….. ZDC-560T；730T；900T
(03) Lateral stretching strength…………………………. 50 kgf
(04) Air consumption……………………………………. 2 NL/cycle
(05) Operational air pressure…………………………….. 5~7 kgf/cm2
(06) Extracting movement range………………………… 2120 mm
(07) Lateral movement range……………………….…… 0~500 mm
(08) Clamping product thickness………………………… 70~100 mm
(09) Chuck swivel angle………………………………….. ±90°
(10) Product checking…………………………………….. Limit switch×4pcs
(11) Net weight…………………………………………… 1200 kg
(12) Maximum product weight…………………………… max：13 kg
(13) Running time………………………………………… 15 see/cycle
(14) Chuck selection mode……………………………….. axial clamping

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 2. SAFETY RULES

(01) Best of all , the installation of auto extractor shall be executed by our technician . When
unavailable , shall at least under guidance of our engineer.

(02) Safety concern must be taken into consideration during machine operation. Therefore , its
safety rail shall not tear down under any circumstance or we may not liable for accident
incurred from. Make sure extracting arm would not interfere with die casting machine
before initial operation by setting die height at proper thickness to avoid colliding with dies.
(setting manually under no air pressure left)

(03) The operator shall not alter the interlocking circuit between die casting machine and Auto
sprayer and Auto extractor and Auto ladle , without consulting our engineer be for hand. In
above event , we are not responsible for its outcome.

(04) Also , to ensure a smoothly movement , user shall not alter connection reds at will.

(05) It is for the good of user to call us repair or replacement when machine broken down.

-353- Q2PEZ100.doc
 3. ADJUSTMENT
3-1 Position setting (see diagram 1)
(1) Lateral movement setting:
This is to ensure when the product being clamped it would not collide with dies when
extracting , through the adjustment of a proper distance. Pushing extracting arm to the
proper position for extracting according to the die height , the stroke distance is adjusted.

(2) Chuck positioning:

Chuck head center shall be in line with sleeve center to ensure it would clamp the product
effectively , Adjusting method:
After platens open , operating extractor machine manually without doing ejection. If there is
no arm wobbling during extracting , this means it has centered correctly .Otherwise , it has
to continue its fine tuning until it surely got there.

(a) Connecting arm swivel positioning:

Adjust screw rod﹝C﹞and absorber ﹝D﹞till it is rightly positioned.

(b) Connecting arm vertical positioning:

Adjust screw rod﹝E﹞and manage to make extractor M/C level to be exactly in line with
Decanting M/C level.

(c) Chuck head swivel positioning:

Usually , the chuck head swivel angel should be 90°. When it turn up , it should be vertically
against platen surface to ensure clamping effectively. This should adjust screw rod﹝G﹞.

(d) Chuck head replacing in terms of sleeve:(see diagram 2)

For the efficacy reason , different size of sleeve should watch with different chuck head
correspond dingy. We have made our chuck head to be replaced quickly and easily. See
diagram(2).
3-2 Speed adjustment
Since this machine is driven by pneumatic power source , it is favorable in employing back
pressure control to stabilize its speed. Hence it has been set in optimum stag to ensure
smooth operation. Operator shall not alter at will.

(1) Chuck section adjustment:

The swiveling speed of rotary actuator can be adjusted by throttle valve. The swivel speed
shall not too fast to avoid causing inertia force. (Since it swivel fast enough , there fore the
cycling of Decanting M/C would not be affected)
(2) Arm swivel and lateral movement adjusting:
(a) Arm swivel and lateral movement adjusting：
The pneumatic control of this machine has utilize pneumatic circuit assembly。There fore，it
is easy to adjust。 Caution: when swivel reaches to its limit , the absorber should be able to
absorb all its torque and inertia force thus incurred without causing wobble.

-354- Q2PEZ100.doc
(b) Lateral movement: Computer setting controls swivel speed, with main features described
below. .
a
b
c
d
e
f
a. Lateral movement forward stop position.
b. Lateral movement return stop position.
c. Lateral movement forward speed.
d. Lateral movement return speed.
e. Arm forward speed
f. Arm return speed

3-3 Setting of cycling mode (waiting mode setting)<setting on computer

screen >

(a) Lateral movement wait mode

(1) No moving (see diagram3)

This is for clamping of small and thin products. Operation cycle: Arm forward → Product
extracting → Arm return → Chuck swivel → Chuck release → Chuck return and wait.

(2) Front wait (see diagram 4)

This is for clamping of small but thick products. Operation cycle: Arm forward → Product
extracting → Lateral return → Arm return → Chuck head swivel → Chuck head release
→ Chuck return → Wait before lateral forwarding.

(3) Rear wait (see diagram5)

This is for clamping of thick and heavy products. Operation cycle: Arm forward → Lateral
forwarding → Product extraction → Lateral return → Arm return → Chuck swivel →
Chuck head release → Chuck return and wait.

(4) Synchronous：﹝see diagram 6﹞

This is for clamping of deep hole and heavy products。Operation cycle：Arm forward→
Lateral forward→Product clamping→Lateral return、Ejecting forward synchronize→Arm
return→Chuck swivel→Chuck open→Chuck return and waiting。

(b) Arm wait mode

-355- Q2PEZ100.doc
(1) Home point :Arm return rear position <SQ13:ON> wait.
(2) Mold near Arm forward to mold near <SQ11:ON> , when die open stop <SL01:ON>,arm
forward start again.

(c) Spring mode

(1) Before confirm: When extractor arm return start that spray arm descending start motion.
(2) After confirm: When extractor chuck product return touch limiter switch A or B or C or D
ON. That spray arm descending start motion.

-356- Q2PEZ100.doc
 4. MACHINE OPERATION
This machine can operate automatically and manually. When operate manually , every
motion running independently without consequential effect. But in auto operation , every motion
interlock with previous one for a smooth and efficient operation. Operation cycle: moving platen
opened fully (casting machine)→ Extractor arm forward → Lateral forwarding (optional)
→Ejection (casting machine) →Product extracting →Extractor arm return → Chuck head swivel
→ Chuck head release → Chuck return.

4-1 Manual operation : (see diagram 7)

There are two manual operation mode : (1) manual operation , (2) inching operation.
(1) Turn switch﹝S42﹞to〝Manual〞for manual operation. Then , operated by sequence order as
above.

(2) There are 3 inching operation mode; arm rotation , lateral motion and instant switch. There
are for inching positioning and extracting positioning to be more precisely while save die
rigging time.

4-2 Auto operation : (see diagram 7)

Firstly , reset each machine to initial state (die casting machine , Auto spray machine, Auto
ladle machine and Auto extractor machine).﹝S43：Arm retract；S44：Lateral retract；S45：
Chuck head release；S46：Chuck return﹞.Set﹝S42﹞at 〝Auto〞position , indicating light
﹝H07﹞would flash. However , during auto operation﹝H07﹞, The indication light would be
lit on. The product would be extracted out auto magically when every motion would completed
in order.

-357- Q2PEZ100.doc
 5. LU BRICATION
To ensure smooth movement of each moving part , it is indispensable to apply proper
lubricate regularly. We here by introduce our lubricants for reference. Should these brand names
are unavailable form your market. Please make sure that you use a compatible substitute.

5-1 Chuck lubrication

There are 2 oils bush on 2 toothed rods which conduct the movement of chuck head. The
oils bush need to replenish special lubricant every 1 months shown below:

Description MOS2 (Designated grease)

No. GLEITMO-500
Maker GLEITMOLYBDAN GERMANY

5-2 Lubrication of extractor arm rotating shaft

Between these rotating shafts , it employs roller bearing for self turning and need refill
lubricant every 1 months as below:

Description Energrease LS2 (semifluid lubricant)

No. NLGI 2
Maker B.P. (BRITAIN)

5-3 Lubrication of twin axle inside housing box

We utilize oils bush and slide guide block for axial movement , it shall apply lubricant
monthly as below:

Description MOS2 (Designated grease)

No. GLEITMO-500
Maker GLEITMOLYBDAN GERMANY

5-4 Lubrication of pneumatic parts

There is lubricator in F.R.L. combination for moisturizing of lubricant which is supposed
for the lubrication of pneumatic parts and avoiding corrosion:

Description Energrease LS2 (semifluid lubricant)

No. NLGI 2
Maker B.P. (BRITAIN)

-358- Q2PEZ100.doc
6. MAINTENACE OF E. R. L COMBINATION

This device consists of air filter , regulator , lubricator.

6-1 Air filter

Inspect max. drain level on container , make sure the water inside below this level. The
water might seep into pneumatic parts. If it is over max. drain level.

6-2 Regulator
Spare special concern of maintenance since there is air filter beside.

6-3 Lubricator
Inspect lubricant level regularly , and adjust lubricant volume to proper level for full
atomization. (On drop of oil for ten cycles).

-359- Q2PEZ100.doc
 2120

Parallel
Safety

movement
range
【Diagram 1】

500
500
A
Fixed platen

Moving platen C H
D

J I

-360-
M1
M2 L K
M3
N1

250
M4
N2
F

680
G
Ground floor
E

65

Q2PEZ100.doc
 Installation and speed adjustment description

Part No. Description Specification Q,ty Function Part #

A Proximity switch BES 1 Max. parallel movement for ANCABSEM12MIN
M12MI-NSC40B-
B Proximity switch 1 advance and retract S00
BV02
C Screw rod M20X2.5P 2 Arm advance position AANAM200250AB
D Shock absorber MA-4550-2144-RF 2 Advancing force absorption AEZAMA45502144RF

E Screw rod M30X3.5P 4 Arm vertical positioning AANAM300350AB

F Screw rod M12x1.75Px70L-A 1 Chuck return positioning AABAM120175070A

G Screw rod M12x1.75Px70L-A 1 Chuck rotation positioning AABAM120175070A

H Proximity switch 1 Arm advancing stop position

I Proximity switch 1 Arm slow advancing position
BES
ANCABSEM12MIN
J Proximity switch M12MI-NSC40B- 1 Arm waiting position
S00
BV02
K Proximity switch 1 Arm slow retract position
L Proximity switch 1 Arm retracting stop position
M1 Limit switch (A) 1
M2 Limit switch (B) ZCKJ1H7+ 1 ANBAZCKJ1H7+
Product extract confirmation
M3 Limit switch (C) ZCKE08 1 ANBZZCKE08

M4 Limit switch (D) 1

Chuck head swivel speed
N1 Throttle valve 1
AJDSVFS21203E adjusting
VFS2120-3EB-02
B02 Chuck head return speed
N2 Throttle valve 1
adjusting

-361- Q2PEZ100.doc
【Diagram 2】

ZAPP04B2201
B

ZAPQ04B1001

ZAPQ04B0901

Biscuit diameter chuck Screw rod

70 A+B M61.0P20L
75 A+B M61.0P20L
80 A+B M61.0P20L
85 A ―
90 A ―
95 A ―
100 A ―

-362- Q2PEZ100.doc
 setting on monitor
<Diagram 3>
screen


clamping Arm forward
waiting 
Arm retract
 
No moving
Lateral waiting

Initial position

<Diagram 4> setting on monitor

screen

 
 clamping Arm forward waiting

Front wait

 Parallel retract Arm retract Parallel forwarding


Initial position

-363- Q2PEZ100.doc
 setting on monitor
<Diagram 5>
screen

 clamping


  Rear wait
parallel parallel
 Arm forward initial
retract forwarding
position
Arm retract


setting on monitor
<Diagram 6>
screen

 clamping
Parallel forwarding

4-1 Synchronous

 
parallel
4-2 Arm forwarding initial
forwarding
position
Arm retract


-364- Q2PEZ100.doc
 01 02
Pneumatic circuit diagram

04 04

03 03

SP03 SP04

05 05

04
02
04
05

05

03 03 01

Pneumatic part list

No. DESCRIPTION Part # Q´TY SPECIFICATION
01 Compact cylinder AJNAMCJS1210030 1 MCJS-12-100-30
02 Rotary actuator AJNSCDRB1BW80270S 1 CDRB1BW80-270S
03 5W/3P Pressure center valve AJDSVFS21203EB02 2 VFS2120-3EB-02
04 Speed controller AHDHAS2301F0208S 2 AS230IF-02-08
05 Muffler AJMAMSR03B 2 MSR03-B

-365- Q2PEZ100.doc
【Diagram 7】
7-5 Switches on control panel

自動取出機 EXTRACTOR

S42 OFF 自 動
AUTO
H07
手 動 自 動
MANUAL AUTO

平 移
PARALLEL 夾 頭
手 臂 夾 頭
MOVEMENT CHUCK
ARM CHUCK
前 進 後 退 前 進 後 退 旋 轉 歸 位 夾 取 放 開
ADVANCE RETRACT ADVANCE RETRACT SWIVEL RETURN CLAMP OPEN

壓 鑄 機 DIE CASTING

S43 S44 S45 S46

Switch No. Function description

S42 Manual / Auto operation selection switch
S43 Arm motion
S44 Parallel motion
S45 Chuck head release
S46 Chuck head swivel
H07 Auto operation indication light

-366- Q2PEZ100.doc
-367-
Extractor assembly parts list
No. Item Part # Q’ty Serial No.
01 Parallel base ZAPQ02B10A6 1 1320x705x640
02 Arm base ZAPQ04B0206 1 588x345x170
03 Clamping arm set Refer to Q2ECLAMP 1 Refer to Q2ECLAMP
04 Right chuck ZAPQ04B0901 1 155x125x30
05 Left chuck ZAPQ04B1001 1 155x125x30
06 Connecting rod base ZAPQ02B0303 1 835x765x25
07 Front crank (2) ZAPQ03B03A1 1 860x110x90
08 Anti-water cover ZAPQ03B1400 2 Ø93x28
09 Bearing cover ZAPQ03B0900 2 Ø52x8
10 Bearing ABAA6008Z 4 #6008Z
11 Positioning fixer ZAPQ02B0400 1 256x120x120
12 Arm motor AKCARNVM1411587B 1 RNVM1-4115-FCB-87
13 Fixing cover for arm motor ZAPQ01B04A2 1 250x250x90
14 Main gear ZAPQ01B0304 1 Ø208x75
15 Main axis ZAPQ01B0501 1 Ø90x715
16 Sub gear ZAPQ01B1002 1 Ø208x50
17 Arm motor cover ZAPQ01B0202 1 250x250x15
18 Rear crank cover ZAPQ03B0501 1 Ø123x50
19 End cover for main axis ZAPQ01B0801 1 88x88x40
20 Limit switch fixing ZAPQ02B1900 1 150x70x48
21 Cam switch shaft ZAPQ01B0701 1 Ø20x140
22 Proximity switch sensor ZAPP01B1800 5 60x50x19
23 Parallel adjustment seat ZAPQ02B0204 1 565x520x505
24 End cap for rear crank ZAPQ03B0100 1 42x72x133
25 Rear crank (1) ZAPQ03B02A1 1 682x130x90
26 Washer for main bearing ZAPQ03B1000 1 Ø140x32
27 Main bearing cover ZAPQ01B0600 1 220x220x200
28 Upper cover for rear crank ZAPQ03B1700 1 Ø123x50
29 Axis for rear crank ZAPQ03B0600 1 Ø78x135
30 Oils bush ABAYASPB405030 1 SPB405030
31 Parallel motor cover ZAPQ02B3405 1 450x214x202
32 Parallel motor AKCBCV750SBG1LT 1 CV750-SB-G1-LB(1HP)
33 Cushion block for parallel motor ZAPQ02B09A4 1 210x210x110
34 Parallel transmission rod ZAPQ02B1601 1 Ø25x800
35 Transmission rod ring ZAPQ02B1500 1 Ø100x16
36 Front cover for transmission rod ZAPQ02B2101 1 Ø100x52

Q2PEZPU.doc
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Extractor assembly parts list
No. Item Part # Q’ty Serial No.
37 Transmission rod bush ZAPQ02B1800 2 Φ30x15
38 Oils bush ABYASPB607530 1 SPB-60x75x30
39 Bearing ABAA6908ZZ 1 #6908ZZ
40 Bearing ABBA51107 1 #51107
41 Seal ring ACANCO0060B 1 BP70
42 Bearing ABAA6014Z 1 #6014Z
43 Bearing ABAA6014 1 #6014
44 Seal ring ACDNAE1666F0 2 TC30428
45 Bearing ABAA6204ZZ 2 #6204ZZ
AEZAMA45502144R
46 Absorber 2 MA-4550-2144-RF
F
47 Bearing ABAA6008Z 4 #6008Z
48 Bearing ABAA6014Z 1 #6014Z
49 Bearing ABAA6008 1 #6008
50 Bearing ABAA6008Z 1 #6008Z
51 Seal ring ACDNAE1666F0 2 TC30428

Q2PEZPU.doc
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-370-
Extractor’s clamping set assembly parts list
No. Item Part # Q’ty Serial No.
01 Arm base ZAPQ04B0206 1 588x345x170
02 Rotary cylinder seat ZAPQ04B14A1 1 110x90x80
03 Rotary gear ZAPQ04B1301 1 Ø48x55
04 Swivel gear ZAPQ04B0400 1 Ø111x33
05 Transmission rod ZAPQ04B0301 1 Ø28x550
06 Supporting axis ZAPQ04B1200 1 295x130x130
07 Swivel axis ZAPQ04B11A1 1 383x100x85
08 Gear rod seat ZAPQ04B0102 1 323x147x85
09 Gear positioning axis ZAPQ04B0701 1 Ø70x85
10 Transmission gear ZAPQ04B0802 1 Ø54x30
11 Right chuck ZAPQ04B0901 1 155x125x30
12 Left chuck ZAPQ04B1001 1 155x125x30
13 Clamper gear rod (2) ZAPQ04B0602 1 Ø30x398
14 Clamper gear rod (1) ZAPQ04B0502 1 Ø30x385
15 Solenoid valve AJDSVFS21203EB02 2 VFS2120-02-3G
16 Clamping cylinder AJNAMCJS1210030 1 MCJS-12-100-30
17 Universal joint AFMAMFC1020 1 MFC1020
18 Rotary cylinder AJNSCDRB1BW80270S 1 CDRB1BW80-270S
AAXAAN09+
19 Screw nut 1 M45x3.0P
AAXBAW09
20 Bearing ABAA6911Z 1 #6911Z
21 Bearing ABAA6911 1 #6911
22 Oils bush ABYBLFB2825 1 LFB 2825
23 Bearing ABAA6913ZZ 1 #6913ZZ
24 Bearing ABAA6913Z 2 #6913Z
25 Universal valve AFMAJA6316200 1 JA63-16-200
26 Oils bush ABYASPB182430 1 SPB-18x24x30
27 Oils bush ABYASPB303830 4 SPB 303830
28 Oils bush ABYASPB303830 1 SPB 303830
29 Oils bush ABYASPB182430 2 SPB 182430
30 Round head pin ADHA050050030B 1 5x5x30L

Q2PECLAMP.doc

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 AUTO SPRAYER MACHINE
Study Carefully Before Operating

MODEL：ZSP-56LV2

INSTRUCTION MANUAL
ZITAI-PRECISION MACHINERY CO., LTD
No 172, Shi Tou Rd., Shen Kang Hsiang , 429, Taichung Hsien, Taiwan.

Tel：886-4-2561-1858 Fax：886-4-2561-1862 ; 886-4-2562-0715

Year of Construction： Serial No：
(Please write down Serial No. from machine)
URL:http://www.zitai.com
e-mail:[email protected]

M0PEZSP.doc

-372-
 CHAPTER
Specification of servo sprayer

1. Mechanical type ZSP-56LV3

2. Adaptable type for die casting machine ZDC-560T
Mechanical packing
Mechanical weight 580kg
Mechanical outer dimension 1820X970X2600 mm
3. Power device
Power supply AC220
X-axis motor 1.5KW servo motor
Y-axis motor 1.0KW servo motor
4. Mechanical specification
X-axis (horizontal direction) 700mm
Y-axis (vertical direction) 1100mm
Flow control 7 steps
Spraying circuit 12
Air-blowing circuit 2
Nozzle quantity 24 units
Average speed X-axis (horizontal direction) 290mm/sec
Y-axis (vertical direction) 410mm/sec
2
5. Power source with compressed air 5-7kgf/cm (normal maintain)
6. Air consumption 3200NL/MIN
7. Pressure of release agent 3~4 kgf/cm2
8. Connector of compressed air PT 1 1/4”
9. Connector of release agent PT 1/2”

SM2PE001.doc

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 2. INSTALLATION

Prior to delivering this sprayer, performances and life testing have already been done in
ZITAI. In order to ensure proper performances, Chapter 1 specification and below
attentions should be followed up during installation.

2-1 Installation atmosphere environment

1. The sprayer should be installed on top of fixed plate in the die casting machine.
Therefore, pay much attention to factory height (MIN: 5000mm).
2. The sprayer will generate large amount of aqueous vapor during the process of spraying.
Therefore, pay attention of exhaust equipment and protection of electrical equipment are
extremely critical in factories.
3. Sprayer installation should have wastewater drains in the surrounding die casting
machines to discharge remained release agent during the process of spraying. Operator
side of die casting machine should have sufficient room to place the air saving tank and
the release-agent pressurized tank.
2-2 Piping installation
1. Stainless copper tubes and hydraulic rubber tubes with inner diameter of
MIN1-1/2”should be used them to construct MIN1-1/2”.
2. If tubes with above specification are used to construct, length can not be over 3000mm
(the air saving tank and the air seam area of sprayer). If tubes need to be extended,
inner diameter should be enlarged without affecting functions of sprayer.
3. Using the air compressor of piston reciprocating should be installed the air compressing
accumulator (capacity 660L) to ensure its performances.
2-3 Installation preparation
1. Before installation, ensure whether HP (horse power) of air compressing tank will meet
the demand of specifications (based on confirmation of Chapter 1 Specification).
2. Preparing the air saving tank and the release-agent pressurized tank together with
installation according to the sprayer circuit (customers should install by themselves).
3. According to the condition of die formation and casting performances, prepare release
agent for moulds and tools.

SM2PE001.doc

-374-
 3. OPERATION OF SERVO SPRAYER

3-1 Attention before operation

1. Open the switch of air compressor and confirm whether pressure of air saving tank
reaches 6~8kg/cm2. Operative air pressure can not be lower than 6kg/cm2
2. Confirm whether pressure of release-agent in the pressurized tank reaches 3~4 kg/cm2
and check whether release-agent level is sufficient.
3. Before operation, please confirm whether the chain circuit between the sprayer and the
die casting machine is normal or not.
3-2 Introduction of operative panel

Manual Auto
Manual/Auto selected switch of sprayer <S36>

Auto start switch <S41> includes the indicator of auto permission.

Auto Start
When the indicator is flash, it stands for pressing the switch and starting
auto operation.

SM2PE001.doc
-375-
 Simulation When manual setting of selected switch is completed, simulation can be
OFF ON
used to process path confirmation and modification. As the hand wheel,
press “Button D” and “Button E” at the same time. Therefore, the hand
shaking encoder will be active. Clockwise direction is for moving UP to
the next point and counter clockwise is for moving DOWN to the next
point. The hand-shaking encoder should be stayed 1 second and then
move to the next point.
MID S
Low S Hi S Selected switch <S38> can have 3-step speed variation while using
auto start.

Home point reverting Button switch <S39>

Before home-position reversion, raise X-axis to the home
position of Y-axis.

3-3 Introduction of hand shaking encoder

Switch A

Switch C
Switch B

Switch D Switch E

Hand Shaking Encoder F

< Diagram 1>

SM2PE001.doc

-376-
 Switch A
Switch A: Emergency stop
Switch B: 6-step selector switch
X: Control X-axis movement
Y: Control Y-axis movement
Switch B Switch C
4: Speed setting between the position
point and the position point
5: Control spraying variation of
position point

Switch C: 3-step selected switch to control manual movement in terms of speed variation
and parameter-entering in the operative images.

Button D: Different functions are based on different

Button D Button E
operative time.
1) A press stands for the editing cursor which moves UP
slightly.
2) Hold a press more than 1 second to confirm positions
and load existing values of X and Y to the setting
column of editing point.
Button E: Editing cursor which moves UP slightly.
1) A press stands for the edition cursor which moves
DOWN slightly.
2) Hold a press more than 1 second to complete this step
edition and type values of editing point.
※ This confirmation includes the position point of
editing point regarding all setting valves, such as
Hand Shaking Encoder F movable speed and spray setting.

Hand shaking encoder F: All position control, value increasing and decreasing should be
controlled by hand shaking encoder. Due to safety consideration, rotate the hand shaking
encoder is efficient if the hand shaking encoder is used according to user instructions
<NOTE 1>. Therefore, the hand shaking encoder is effective.
<NOTE 1> Press “Button D” and “Button E” at the same time is to operate the hand
shaking encoder.

SM2PE001.doc

-377-
 3-4 Image interpretation

OFF Sprayer Auto and annuals

Manual Auto
witch <S36>Switch to
the OFF condition which is
the robot image.

A B

Manual
OFF Auto

F D

Sprayer Auto and Manual switch <S36>

Switch to the Manual condition which is the robot image.
A: Actual position of sprayer
B: Memory model group
Touch “Save” to select memory
model group.
After selecting needful model
group, touch “Read” to process
this information of reading model.

SM2PE001.doc

-378-
C: Position point setting of walking path
Sprayer movement is based on the movement of point to point as a theory and the
following is the method of entering position point:
The hand wheel moves to the needful spraying position for the mould. Hold “Button D”
for 1 second is to process the position confirmation. Load existing values of X and Y to
the setting column of editing point. Thereafter, hold “Button E” for more than 1 second
to complete setting of position point. <With the red mark, it will be moved the next point
automatically to finish setup>.
Setting path of finishing point for the next position point should be set V speed as 0.
(Below diagram)

※(1)The red mark area of position point is the “editing point”.

※(2)“Button D” and “Button E” can be used to move the needful modified editing point.
D: Movement speed
Movement speed from the point to the point is for the sprayer movement. There are 2
modified methods for speed setting of moving to the position point:
<1> Shift “Switch B” to 4. After operating the hand wheel, rotate hand-shaking encoder
<Note 1>. Clockwise direction is for the value increasing and counter clockwise is for the
value decreasing.
<2>Touch the red circle area <3-4 Diagram 2 (D area)> and the image will be the mode of
touchable number buttons to process value modification.
<NOTE 1> Press “Button D” and “Button E” at the same time is to operate the hand
shaking encoder.

SM2PE001.doc

Switch B
-379-
After completion, touch “ENT” to confirm so the image of number button will be closed
automatically.
E: Spray and core spray setting
Shift “switch C” as “5” is to process the position area of needful spraying or air-blowing.
The displayed image is in the following:

Switch B

Above number 1-6 is to control the 6 sets of nozzles for the moving die and the 6 sets of
nozzles for the fixed die.
0: OFF condition
1: ON condition
Based on demands, nozzle operation can be set up. Use “Button D” and “Button E” can
be modified by moving the cursor of red mark or using the touched monitor.
A: Air-blowing <Air-blowing will be implemented forcefully while using nozzle spraying>
D: From the point to the point, the process will constantly implement spraying or
air-blowing.
※If it is shifted to the position of 0 <OFF>, it stands for the completion of setting
spraying time. Then, it will not have spraying operation or air-blowing operation in
order to move to the next point.
CI<Call In>: Core spray IN CO<Call Out>: Core spray OUT
T: Stop time of position point <Set
the position point for spraying and
air-blowing time>
Q: Setting spraying flow: It has 7
steps to control spraying flow. Button D Button E
Spray testing: Move the cursor of red
mark to spray testing by hold
“Button D” and “Button E”.

SM2PE001.doc

-380-
F parameter setting

Die-closing position: When the process of spraying is completed, Y-axis moves the home
position. X-axis returns the home position and starts die-closing position.

SM2PE001.doc

-381-
3-5 Add and delete the position point
Add the position point

Move the cursor of red mark to the position of additional point and touch <INS>.

Touch <Confirm>

It will move DOWN the existing cursor of red mark together with adding one more
position point

SM2PE001.doc

-382-
Position point deletion

Move the cursor of marked red to the position of deleted point and touch <Del>

Touch <Confirm>

Touch “confirm” will delete the position point of original red-bottom cursor. Original
position points under position will be moved up

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3-6 Example of core spraying
Example 1:
Take an example of position point 2 to use core spraying in moving die.
Core IN of the same position->Air->Blowing->Spraying->Air->Blowing->Core OUT

Shift “Switch B” as “5”

Moving die CI: Set up 1 <ON> Core in of moving die <ON>
Moving die A: Set up 1 <ON> Air-blowing of moving die <ON>
Stop time of position point T: Set up air-blowing time
Shift “Switch B” OFF
Press ‘Button E” <3-3 diagram 1> and completion of set up
after 2 seconds.
Core IN and air-blowing will be operated at this moment.

Button D Button E

Set up the position point 03 to process the 6 sets of nozzles for the moving die to process
spraying and time is 2 seconds along with the flow which is “1”.

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Set up the position point 04 to process air-blowing for the moving die and time is 2
seconds.

Set up the position point “05”. CO is “1” <ON>. Core OUT to complete core spraying.
※Movement and core out will be operated at this moment.

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3-7 Correct water flow under AUTO condition:

Under AUTO condition, click "Modify" to correct water flow.

※If saving is needed after correction, "cluster" can be the total saving.

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3-7 Flow adjustment of release agent

Output port of
Flow adjustment of release agent for spraying release agent
1. General flow can be adjusted by output
port of pressurized tank of release agent. Pressurised tank of
release agent
2. Spray setting by HMI interface can be distinguished each 3 solenoid valves for moving
and fixed dies and solenoid valves can also be distinguished 7 steps for controlling flow
(refer to diagram)
※Each solenoid valve can be adjusted and set by flow adjustment valve of release agent.
Operative methods of 7-step flow in moving die are in the following:
1st step: Small flow <EA50A>
2nd step: Mid flow <EA50B>
3rd step: Small flow <EA50A> + Mid flow of moving platen
4th step: Large flow <EA50C>
5th step: Small flow <EA50A>
6th step: Mid flow <EA50B>
7th step: Small flow <EA50A> + Mid flow <EA50B> + Large flow <EA50C>
Operative methods of 7-step flow in moving die are in the following:
1st step: Small flow <EA51A>
2nd step: Mid flow <EA51B>
3rd step: Small flow <EA51A> + Mid flow in moving die <YA51B>
4th step: Large flow <EA51C>
5th step: Small flow <EA51A> + large flow <EA51C>
6th step: Mid flow <EA51B> + large flow <EA51C>
7th step: Small flow <EA51A> + Mid flow <EA51B> + Large flow <EA51C>

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 AP05 AP06 AP07 AP04 AP03 AP02

Large flow of moving die

<EA50C>

Mid flow of moving die

<EA50B>

Small flow of moving die

<EA50A>

Large flow of fixed die

Mid flow of fixed die Mid flow of fixed die
<EA51C>
<EA51A> <EA51B>

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3-8 Position diagram of limit switch
SQ03：X left limit (home point
Function attached)
SQ04：X right limit

SQ04

SQ03

SQ32 ：Ascending ending of

Y-axis
SQ33 ：Descending ending of
Y-axis
SQ33

SQ32

SQ34：Home point of Y-axis

SQ40：Front limit of Z-axis
(Optional)
SQ41：Rear limit of Z-axis
(Optional)
(Home point function attached)
SQ40
SQ41

SQ34

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 3-9 Position graph of oil-supplying aperture
Oil-supplying aperture
on the front of X-axis

Oil-supplying aperture
on the back of X-axis

Oil-supplying aperture Oil-supplying aperture

on Y-axis on Y-axis

Oil-supplying aperture Oil-supplying aperture

of Z-axis (Optional) Of Z-axis (Optional)

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3-10 Air adjustment

AP09
EA36

AP08 EA35

AP10

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*Constitutional diagram

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* Spraying position（ZSP-42LV and ZSP-56LV）
Condition:<01>Air pressure: 6kg/cm2
<02>Release agent pressure: 3.5kg/cm2

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* Drawing interpretation of nozzle：
1. Bore dia. of spout:1mm,C1.5mm,2mm.
2. Adjustable working angle within 15∘circumference.

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*WORKING GRAPH OF SOLENOID VALVE

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* GRAPH OF PNEUMATIC CIRCUIT

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 ZSP-42LV Hydraulic / Air parts list
Item Description Specification Q'ty Maker
AP01 Manual valve 1 ZITAI
AP02 Adjusted valve MSC20008A 1 ZITAI
AP03 Adjusted valve MSC20008A 1 ZITAI
AP04 Adjusted valve MSC20008A 1 ZITAI
AP05 Adjusted valve MSC20008A 1 ZITAI
AP06 Adjusted valve MSC20008A 1 ZITAI
AP07 Adjusted valve MSC20008A 1 ZITAI
AP08 Adjusted valve AR50-10G 1 SMC
AP09 Adjusted valve AR50-10G 1 SMC
AP10 Adjusted valve AR25-03G 1 SMC
EA33A Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA33B Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA33C Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA33D Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA33E Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA33F Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34A Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34B Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34C Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34D Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34E Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA34F Air Solenoid Valve VQZ2121-3YW1-C6 1 SMC
EA35 Air Solenoid Valve VXD2260-10-3G 1 SMC
EA36 Air Solenoid Valve VXD2260-10-3G 1 SMC
EA50A Air Solenoid Valve 21T2BV28-F 1 ODE
EA50B Air Solenoid Valve 21T2BV28-F 1 ODE
EA50C Air Solenoid Valve 21T2BV28-F 1 ODE
EA51A Air Solenoid Valve 21T2BV28-F 1 ODE
EA51B Air Solenoid Valve 21T2BV28-F 1 ODE
EA51C Air Solenoid Valve 21T2BV28-F 1 ODE

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 Prüfbescheinigung
nach EN 10 204 : 2004

Abnahmeprüfzeugnis (3.1) [1] Seite 1 von 1

Hersteller: Siemens s.r.o. Besteller: [2] Nine Fine Co Ltd
Works Elektromotory Mohelnice Christine Hu TW
Industry Sector 11006060
Anschrift: VOGELWEIHERSTR. 1-15 PO-1102-M1-2(XW)
D - 90441 Nuernberg Germany Kunde: Nine Fine Co Ltd
LIAZ 1343586-006 Bz-Pos.

MEZ [CE] [IE2] [H]

Made in Czech Rep.
3~MOT 1TZ90011BC222FA4_UD 1104/1343586-006
IEC/EN 60034 112M IMB5 IP55
30kg Th.Cl. 155(F) -20˚C <=TAMB<=40˚C
Bearing
DE 6206-2ZC3
NE 6206-2ZC3

V Hz A kW cos NOM.EFF 1/min IE-CL

230 D 50 9.0 2.2 0.75 81.8 965 IE2
400 Y 50 5.2 2.2 0.75 81.8 965 IE2
460 Y 60 4.75 2.55 0.77 87.5 1165 IE2
460 Y 60 4.30 2.2 0.73 87.5 1170 IE2

Meßwerte Mot-Nr. Frequenz Spannung Strom Drehzahl Aufn.P1 AbgabeP2 cos.phi M Eta Polzahl
[3] [5] [6] [7] [9] [8] [16] [17] [15]
XXX [Hz] [V] [A] [1/min] [W] [W] [Nm] [%]
Leerl[10] 1 50 400,0 3,123 1000 165,3 6
2 50 400,0 2,993 1000 166,6 6
3 50 400,0 3,057 1000 149,2 6
4 50 400,0 3,047 1000 162,8 6
5 50 400,0 3,020 1000 166,3 6
6 50 400,0 3,053 1000 167,5 6
7 50 400,0 3,047 1000 169,1 6
8 50 400,0 3,007 1000 169,4 6
9 50 400,0 3,067 1000 176,6 6
10 50 400,0 2,990 1000 171,1 6

Kurzschlußläufer [11] Ausführung: EN 60034 Teil 1, IEC 34-1 [12]

U1-U2
Widerstand zwischen Klemmen [13] V1-V2 2,57 [Ohm]
W1-W2

Prüfung der Isolierung bestanden [14] Kühllufttemperatur max. 40˚C [20]

bzw. nach Leistungsschildangabe [21]

English / Francais / česky

[1] Test report / Fiche d´essais / Osvědčení o zkoušce [13] Resistance between terminals / Résistance entre
[2] Reference / Réference / Objednavatel bornes / Odpor na svorkách
[3] Frequency / Fréquence / Kmitočet [14] Withstand voltage test / Essais de pension de tenue /
[4] Stator / Stator / Stator Zkouška vinutí
[5] Voltage / Tension / Napětí [15] Number of poles / Nombres des póles/Polarita
[6] Current / Courant / Proud [16] Torque / Couple / Moment
[7] Speed r.p.m. / Vitesse tr/min / Otáčky [17 ] Efficiency / Rendement / Účinnost
[8] Output / Puissance nominale / Výkon [18] Load / Mesure á..charge / Zátěž
[9] Input / Puissance absorbée / Příkon [19 ] Locked rotor test / Test en court circuit / Zkouška nakrátko
[10] No load test / Marche á vide / Naprázdno [20 ] Cooling air temperature max...˚C / Temp. de l´air de
[11] Squirrel-cage rotor / Rotor en court-circuit / Rotor nakrátko refroifdissement max...˚C / Teplota okolí
[12] According to standard / Exécution selon rescription [21] For indication on name plate / ou indiques sur la plaque /
/ Provedení pro údaj na výkonovém štítku

I DT LD MF-MOH R&D Datum: 07.09.2011 gez./sgd. Jiří Rajčula, Leiter des Prüffeldes
MOHELNICE, CZ DV erstellt, ohne Unterschift gültig

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