Pavement All
Pavement All
Unit -I
Deffination of pavement types
Flexible pavements
Flexible pavements will transmit wheel load stresses to the lower layers by
grain-to-grain transfer through the points of contact in the granular structure (see
Figure 19:1). The wheel load acting on the pavement will be distributed to a
wider area, and the stress decreases with the depth. Taking advantage of this
stress distribution characteristic, flexible pavements normally has many layers.
Hence, the design of flexible pavement uses the concept of layered system.
Based on this, flexible pavement may be constructed in a number of layers and
the top layer has to be of best quality to sustain maximum compressive stress, in
addition to wear and tear. The lower layers will experience lesser magnitude of
stress and low quality material can be used. Flexible pavements are constructed
using bituminous materials. These can be either in the form of surface treatments
(such as bituminous surface treatments generally found on low volume roads)
or, asphalt concrete surface courses (generally used on high volume roads such
as national highways). Flexible pavement layers reflect the deformation of the
lower layers on to the surface layer (e.g., if there is any undulation in sub-grade
then it will be transferred to the surface layer). In the case of flexible pavement,
the design is based on overall performance of flexible pavement, and the stresses
produced should be kept well below the allowable stresses of each pavement
layer.
Rigid pavements
Rigid pavements have sufficient flexural strength to transmit the wheel load
stresses to a wider area below. A typical cross section of the rigid pavement is
shown in Figure. Compared to flexible pavement, rigid pavements are placed
either directly on the prepared sub-grade or on a single layer of granular or
stabilized material. Since there is only one layer of material between the concrete
and the sub-grade, this layer can be called as base or sub-base course.
In rigid pavement, load is distributed by the slab action, and the pavement
behaves like an elastic plate resting on a viscous medium .Rigid pavements are
constructed by Portland cement concrete (PCC) and should be analyzed by plate
theory instead of layer theory, assuming an elastic plate resting on viscous
foundation. Plate theory is a simplified version of layer theory that assumes the
concrete slab as a medium thick plate which is plane before loading and to
remain plane after loading. Bending of the slab due to wheel load and
temperature variation and the resulting tensile and flexural stress.
When pavements are considered as linear elastic, the elastic moduli and
poisson ratio of subgrade and each component layer must be specified.
If the elastic modulus of a material varies with the time of loading, then the
resilient modulus, which is elastic modulus under repeated loads, must be
selected in accordance with a load duration corresponding to the vehicle
speed.
Precipitation
The precipitation from rain and snow affects the quantity of surface water
in filtrating
into the subgrade and the depth of ground water table. Poor drainage may bring
lack of shear strength,pumping, loss of support, etc.
There are three different approaches for considering vehicular and traffic
characteristics, which affects pavement design.
Fixed vehicle: In the fixed vehicle procedure, the thickness is governed by the
number of repetitions of a standard axle load. If the axle load is not a standard
one, then it must be converted to an equivalent axle load by number of
repetitions of given axle load and its equivalent axle load factor.
Variable traffic and vehicle: In this approach, both traffic and vehicle are
considered individually, so there is no need to assign an equivalent factor for
each axle load. The loads can be divided into a number of groups and the
stresses, strains, and deflections under each load group can be determined
separately; and used for design purposes. The traffic and loading factors to be
considered include axle loads, load repetitions, and tyre contact area.
Traffic is the most important factor in the pavement design. The key factors
include contact pressure, wheel load, axle configuration, moving loads, load, and
load repetitions.
Contact pressure: The tyre pressure is an important factor, as it determine the
contact area and the contact pressure between the wheel and the pavement
surface. Even though the shape of the contact area is elliptical, for sake of
simplicity in analysis, a circular area is often considered.
Wheel load: The next important factor is the wheel load which determines the
depth of the pavement required to ensure that the subgrade soil is not failed.
Wheel configuration affect the stress distribution and deflection within a
pavemnet. Many commercial vehicles have dual rear wheels which ensure that
the contact pressure is within the limits. The normal practice is to convert dual
wheel into an equivalent single wheel load so that the analysis is made simpler.
Moving loads: The damage to the pavement is much higher if the vehicle is
moving at creep speed. Many studies show that when the speed is increased from
2 km/hr to 24 km/hr, the stresses and deflection reduced by 40 per cent.
where P is the wheel load, S is the center to center distance between the two
wheels, d is the clear distance between two wheels, and z is the desired depth.
Failure Criteria
A and B are the critical locations for tensile strains ( t ). Maximum value of the
strain is adopted for design. C is the critical location for the vertical subgrade
strain ( z ) since the maximum value of the ( z ) occurs mostly at C.
Fatigue Criteria:
Rutting Criteria
The allowable
number of load repetitions to control permanent deformation can be expr
essed as
Design procedures for flexible pavement
For flexible pavements, structural design is mainly concerned with
determining appropriate layer thickness and composition. The main design
factors are stresses due to traffic load and temperature variations. Two methods
of flexible pavement structural design are common today: Empirical design and
mechanistic empirical design.
Empirical design
Some
of them are either based on physical properties or strength parameters of
soil subgrade. An empirical approach is one which is based on the results of
experimentation or experience. An empirical analysis of flexible pavement
design can be done with or with out a soil strength test. An example of design
without soil strength test is by using HRB soil classification system, in which
soils are grouped from A-1 to A-7 and a group index is added to differentiate
soils within each group. Example with soil strength test uses McLeod,
Stabilometer, California Bearing Ratio (CBR) test. CBR test is widely known
and will be discussed.
Mechanistic-Empirical Design
There are three different approaches for considering vehicular and traffic
characteristics, which affects pavement design.
Fixed vehicle: In the fixed vehicle procedure, the thickness is governed by the
number of repetitions of a standard axle load. If the axle load is not a standard
one, then it must be converted to an equivalent axle load by number of repetitions
of given axle load and its equivalent axle load factor.
Variable traffic and vehicle: In this approach, both traffic and vehicle are
considered individually, so there is no need to assign an equivalent factor for each
axle load. The loads can be divided into a number of groups and the stresses,
strains, and deflections under each load group can be determined separately; and
used for design purposes. The traffic and loading factors to be considered include
axle loads, load repetitions, and tyre contact area.
To carry maximum load with in the specified limit and to carry greater load, dual
wheel, or dual tandem assembly is often used. Equivalent single wheel load
(ESWL) is the single wheel load having the same contact pressure, which
produces same value of maximum stress, deflection, tensile stress or contact
pressure at the desired depth. The procedure of finding the ESWL for equal stress
criteria is provided below. This is a semi-rational method, known as Boyd and
Foster method, based on the following assumptions:
(
1
)
where is the wheel load, is the center to center distance between the two
wheels, is the clear distance between two wheels, and is the desired depth.
Figure: ESWL-Equal stress concept
Example 1
Find ESWL at depths of 5cm, 20cm and 40cm for a dual wheel carrying 2044 kg
each. The center to center tyre spacing is 20cm and distance between the walls of
the two tyres is 10cm.
Solution
For desired depth z=40cm, which is twice the tyre spacing, ESWL = 2P=2 2044
= 4088 kN. For z=5cm, which is half the distance between the walls of the tyre,
ESWL = P = 2044kN. For
z=20cm, =
Vehicles can have many axles which will distribute the load into different axles,
and in turn to the pavement through the wheels. A standard truck has two axles,
front axle with two wheels and rear axle with four wheels. But to carry large loads
multiple axles are provided. Since the design of flexible pavements is by layered
theory, only the wheels on one side needed to be considered. On the other hand,
the design of rigid pavement is by plate theory and hence the wheel load on both
sides of axle need to be considered. Legal axle load: The maximum allowed axle
load on the roads is called legal axle load. For highways the maximum legal axle
load in India, specified by IRC, is 10 tonnes. Standard axle load: It is a single
axle load with dual wheel carrying 80 KN load and the design of pavement is
based on the standard axle load.
Equivalent axle load factor: An equivalent axle load factor (EALF) defines the
damage per pass to a pavement by the type of axle relative to the damage per
pass of a standard axle load. While finding the EALF, the failure criterion is
important. Two types of failure criterias are commonly adopted: fatigue cracking
and ruttings. The fatigue cracking model has the following form:
(2)
cracking, is the tensile strain at the bottom of the binder course, is the
(3)
(4)
(5)
compressive strain at the top of the subgrade, and are constants. Once
we have the EALF, then we can get the ESAL as given below.
(6
)
where, is the number of axle load groups, for axle
load group, and is the number of passes of axle load group during the
design period.
Example 1
Solution:
i (KN)
( ) ( )
1 40 10000 625
= 0.0625
2 80 1000 1000
=1
Example 2
Let the number of load repetition expected by 120 kN axle is 1000, 160 kN is
100, and 40 kN is 10,000. Find the equivalent standard axle load if the
equivalence criteria is rutting. Assume 80 kN as standard axle load and the
Solution
3 40 10000 441.9
= 0.04419
Example 3
Let number of load repetition expected by 60kN standard axle is 1000, 120kN is
200 and 40 kN is 10000. Find the equivalent axle load using fatigue cracking as
Solution
i (KN)
( ) ( )
1 40 10000 2065
= 0.2065
2 60 1000 1000
=1
CONTACT PRESSURE
Contact pressure is the pressure exerted by the tyre on the road. If you assume
that the car’s weight is evenly distributed, then divide the car’s weight by 4 to get
the weight supported by each wheel. Then divide that by the area of rubber of
the tyre contacting the road. That’s the contact pressure. Friction is the coefficient
of friction x the weight and you may think it better to have a very high contact
pressure by having narrow tyres. But it’s the other way round; you’re far better
having wide tyres and therefore lots of area than having narrow tyres and lots of
contact pressure. Just look at how wide the tyres are on F1 cars.
Comparison between flexible and rigid pavement
COMPARISON OF RIGID AND FLEXIBLE PAVEMENT
Flexible pavement Rigid pavements
Deformation in the sub grade is
Deformation in the sub grade is transferred to subsequence
transferred to upper layers Layers
Have low flexural strength Have high flexural Strength
No such phenomenon of grain to grain
load transferred
Load transferred to gain to gain contract exist
Have low completion test but high Have low repairing cost but high
repairing cost completion cost
Damaged by oil and chemicals No damage by oil or Greece
Design based on Flexural strength or
Sesign Based on load distribution factor slab action
Pavement Design
Unit -2
Stresses in Pavements
Layered System Concepts: One Layer System: Boussinesq Theory. Two Layer
Theory: Burmister’s Theory. Three Layer System. Stresses in Rigid Pavements.
Relative Stiffness of Slabs, Modulus of Subgrade Reaction, Stresses due to
Warping, Stresses due to Friction, Stresses due to Load, IRC Recommendations.
The material properties of each layer are homogeneous – property at point Ai is the same at Bi
• Each layer has a finite thickness except for the lower layer, and all are infinite in lateral directions. •
Each layer is isotropic, that is, the property at a specific point such as Ai is the same in every direction or
orientation.
• Surface shearing forces are not present at the surface. • The stress solutions are characterized by two
material properties for each layer, i.e., ( µ, E).
• At any point, 9 stresses exist. They are 3 normal stresses ( σz, σr, σt) and 6 shearing stresses ( τrz =τzr;
τrt =τtr; τtz =τzt )
• At each point in the system there exists a certain orientation of the element such that the shearing
stresses acting on each face are zero.
– The normal stresses under this condition are principal stresses and are denoted by σ1(major), σ2
(intermediate) and σ3 (minor)
1.
One –Layer Systems •
If, one-layer system is assumed as a homogeneous half space, Boussinesq equations can be applied. •
Half space is an infinite large area with infinite depth with a top plane on which loads are applied. •
Boussinesq equations are developed for computing stresses in a homogeneous, isotropic and elastic
media due to a point load at the surface. – Stress is independent of the properties of the transmitting
medium. – Maximum stress occurs on the vertical plane passing through the point of load application, on
a particular horizontal plane. – Pressure is maximum at shallow depths, theoretically becoming zero at
infinite depth. But, for all practical purposes, σz is taken as zero when z is sufficiently large.
σ z = k p/z2
• Load is not a point load – it is distributed over an elliptical area. This contact area can be approximated
to a circular shape.
• Vertical stress resulting from uniformly distributed circular load may be obtained by integration of
Boussinesq equation.
• Love has obtained the following closed from equation for the vertical stress beneath the centre of the
loaded area:
• Newmark has developed charts for foundation work for computing stresses
a= 152 mm;
E1 = 173 MPa;
µ2 = 0.4
(z=457, r=305) p:
(z=457, r=0)
Two-layer Systems
• The effect of layers above subgrade is to reduce the stress and deflections in the subgrade.
• Burmister (1958) obtained solutions for two-layer problem by using strain continuity equations.
• For example, for a/h1=1 and E1 / E2 = 1, σz at interface = 65% of contact pressure for a/h1=1 and E1 /
E2 = 100, σz at interface = 8% of contact pressure
• Burmister (1958) dveloped a chart for computing vertical surface deflection in a two-layer system. •
The deflection factor, F2, is obtained from the chart based on the values of a/ h 1 and E 1 / E2 .
– Deflection under a flexible Plate = – Deflection under a rigid Plate = 2 2 5.1 F E pa ∆ T = 2 2 18.1 F E pa ∆
T
Boussinesq's Equation
2.
In order to determine the stresses due to applied loads, foundation design engineers have
used the theory of elasticity. However, for the theory to be used, it is not necessary that the
soil be truly elastic or only the ratio of stress to strain should be constant. Hence, even in the
case of non-elastic soil masses, the elastic theory can be used, provided relatively small
orders of stress are dealt with. Since foundations are designed with a required factor of safety
against shear and bearing failure of soil, it is safe to assure that the stresses in soil are, in
fact, small enough to assume stress–strain proportionality.
Draw a soil medium subjected to point load on its upper surface and stress distribution as
shown in Figure (1)
Here, Q is the point load, and are the vertical stress and shear stress, respectively, at a
point O located at a depth of z and a horizontal distance of r from point load Q.
Boussinesq derived the equation of vertical stress and shear stress in a soil medium.
Here, the term is the number and is a function of ratio, and hence the vertical stress at a
Water-deposited sedimentary soils, which are quite common in occurrence, are deposited alternately
in the form of horizontal layers of silts and clays. For this condition, Westergaard’s solution is better
suited. Westergaard treated the soil as an elastic medium to be laterally reinforced with a large
number of infinitely thin, perfectly rigid horizontal sheets that allow only vertical movement but prevent
the mass as a whole from undergoing any lateral strain and showed that the vertical stress can be
expressed as follows:
Here, is the Poisson’s ratio of elastic soil medium and Poisson’s ratio range is 0-0.5 for linear
elastic materials and is the Westergaard influence factor.
The Boussinesq’s equation gives larger values of vertical stress when , which means that
the stress increase is significant. For larger , the values of are very small and are about the
same for both methods. In geotechnical engineering practice, the Boussinesq’s equation is widely
used for two reasons. It is simpler than the Westergaard’s equation and since the vertical stress
estimates are greater from the Boussinesq’s equation, it can only overestimate the loadings within the
soil, and hence be a conservative one.
Burmister’s Method
Burmister introduced a semi empirical method for the design of flexible pavements. In this
method, he considered pavement as number of layers. And some assumptions are
considered which are as follows:
next step, determine the deflection factor from the below formula
After obtaining the deflection factor from above formula, now select the value of
ratio of modulus of subgrade soil to the modulus of pavement material (Es/Ep) for
the given value of (h/a ratio from the graph. Now for the design load (P) and tire
pressure (p) determine the contact radius (a) from the below formula.
And again, find the new value of deflection factor F2 for the design deflection value
Neither can they be used for the analysis of the behavior of roads. A fundamental method for
the design of flexible roads is being developed by Thornton. The basis of this method is to
determine the thicknesses of the various layers so that the stresses and strains developed by
moving traffi
c are within the permissible limits for the materials. It is therefore necessary to be able to
calculate the values of these stresses and strains. A real road structure may be represented by a
system of elastic layers lying on a semi-infinite elastic mass. From a review of methods available
for calculating stresses in such systems,
it was concluded that the stresses should be obtained from rigorous solutions of the elastic
equations for layered systems. Suitable solutions for a wide range of the parameters involved
have been published by A. Jones of the Thornton Research Centre.
The stress fectors are tabulated at wide intervals of the four parameters involved. In the analysis
and design of road structures it is necessary to interpolate between the tabulated values. A
convenient graphical method of doing this is described. STRESS AND STRAIN FACTORS Figure
1 shows a three-layer road structure and the stresses for which factors have been calculated.
These have been confined to points at the interfaces on the vertical centerline through the
loaded area because they have their maximum values under these conditions if the load is
uniformly distributed.
The tables prepared by Jones (1) list the stress factors given in Table 1. The stresses are obtained
multiplying the contact stress by the stress factor. These were the six stress factors given by
Acum and Fox (2) whose tables were considerably extended by Jones (1).
The difference between the vertical and horizontal stresses was tabulated for convenience in
obtaining shear stresses.
Because in the design and analysis of flexible pavements the stresses and strains existing at the
bases of the upper two layers can be important, it would be convenient to have the stress
factors, RRl and RR'2, and the strain factors, Vz (RRl-ZZl) and % (RR'2 - ZZ2), tabulated directly.
They have been obtained from data in the Jones tables by computations carried out on the IBM
650 system computer at Wood River. The horizontal strain is obtained from the strain factor by
multiplying the factor by the contact stress and dividing by the elastic modulus of the lay
Stresses in Rigid Pavements
A. Stresses due to Environment
Interior Loading
Edge loading
Corner Loading
Shrinkage/Expansion Stresses
Interior Loading
(sufficiently away from the joints- no discontinuity effect) Edge loading Corner Loading
C. Other Stresses - Such as frictional forces between the slab and foundation
Stresses in CC Pavement •
Temperature Stresses – Due to the temperature differential between the top and bottom of the slab,
curling stresses (similar to bending stresses) are induced at the bottom or top of the slab
• Frictional stresses – Due to the contraction of slab due to shrinkage or due to drop in temperature
tensile stresses are induced at the middle portion of the slab
• E = modulus of elasticity
• T = temperature
• a = radius of contact
• t = temperature differential
2.2 Deftectio
- The amount of downward vertical movement of a horizonta1 surface due to the applieation of a load to
the surface.
2.3 K-value –
If the assumption that the reaction of the subgrade is proportional to the deflection is entirely correct,
the curve in Fig. 1 should be straight line and the slope of this line should give the modulus ofsubgrade
reaction measured in
The results, however, usually give a curve which is convex upwards and which has no straight portion
even initially, ~-value is, therefore, taken as the slope of the line passing through the origin and the point
on the curve corresponding to 1'25 rom settlement ( see Fig. 1 ):
divided by the corresponding settlement. That is when a standard 75 em diameter steel bearing plate is
subjected to
Nest of plates stacked on the bearing test plate for stiffening it. --~- , ·Glossary of terms and symbols
relating to soil engineering
3.1 Bearing Plates - It is a circular mild steel plate of 75 em diameter and 25 mm thickness. Smaller
bearing plates of 45, 40 or 30 em may also be used.
3.2 Loading Attachment - Loads are applied by means of a hydraulic jack or a screw jack working
against a reaction frame through bearing plates. The loading attachment should have a capacity of at
least 150 kN ( 15 000 kgf) equipped with ball and socket joint between the test load and the jack to avoid
eccentricity. The device should have an arrangement for attaching to a truck, trailer, truss or any other
equipment load reaction.
3.4 Proving RiDg - One calibrated proving ring of capacity I 150 kN ( 15 000 kgf) with dial gauge to
read to an accuracy of 0·002 mm, The proving ring should have an accuracy of one..half percent of the
load
3.5 Loading ReactioD -- The reaction for jacking can be provided by a truck, trailer or anchor frame
such that its reaction shall be at least 2·5 m away from the centre of the bearing plates. When the test is
to be conducted on granular subgrades, a reaction of at le-ast 150 kN ( 15 000 kgf ) will be required. For
cohesive soils a 50 kN ( 5 000 kgf) reaction may be sufficient,
3.6 MeaBuriag DeformatioD -- The vertical movement resulting from applied loads will be
measured by at least three ~ial gauges unifoi rilly ~p iced 120~ apart, preferably four uniformly placed at
90° apal t, and placed at about 10 rom away from the rim of 75-cm plate. The gauges will be 6 IS I 9214
• 1979 supported by an independent datum bar such that their positions are unaffected by the loading
operations. These supports should be at least 2·4 m from the plates and the wheels. The settlement of
the plate is taken as the average of the readings of the dial gauges used for the purpose. Gauges with an
accuracy of 0·002 mm are desirable; however, gauges with an accuracy of 0'01 mm may be . led if tlme-
readings are made.
3.7 Jack.Pads - Due to variation in the depth of test points some distance pieces) for example,
spacers, will be required between jack and proving ring. These can be solid cylindrical pieces of
aluminium alloy or any other suitable material to withstand and help in transferring heavy loads on to the
bearing plate. These spacers should be at least 15, ~O and 30 em long, The exact requirement of these
jack pads will vary from one test point to another according to depth of test point below ground surface,
3.8 StUleDing Plates - These are mild steel plates of 60, 45 and 30 em diameter and 25 mm thickness. 3.9
Miscellaneous Apparat•• - Datum bar of 5 m length with suitable dial gauge attachments, pick axes,
showel, trowel, spatula, spirit level and plumb bob.
4. TEST PROCEDURE
4.1 Two alternative test procedures may be followed. More accurate tests are made with a 75-cm plate,
and a load reaction arrangement, a loading jack, a proving ring to measure the load and three dial gauges
placed diagonally apart about 10 mm from the rim to measure the vertical deflection
. 4.2 PreparatioD
01 Test Area - K-value tests should be conducted on representative area. Most soils exhibit a marked
reduction in the modulus ofsubgrade reaction with increase in moisture content, which cannot be
generalized, Conditions of moisture content, density, and type of material all enter into the
interpretation of test results to give a design value which will represent the condition of equilibrium that
ultimately will exist in the subgrade. Generally, subgrade is composed of either natural ground or fill-
material. Preparation of an area for testing will depend on composition of subgrade.
4.2.1.2 When the test is made on granular subgrade, extreme care shall be taken not to disturb the
natural condition of the subgrade while the test site is being prepared. Prior to placement of 75 em
diameter plate, the area should be cleared of loose material and levelled.
4.2.1.3 On gravely soils flat bearing surface can best be obtained with plaster of paris, which should be
levelled with the plate before the plaster has set. The K-value test should not be started until the plaster
has sufficiently hardened.
in layers.
4.2.2.1 The test should be conducted keeping in view elimination of bearing pressures of reaction frame
and datum bar, as mentioned in
4.2.1. The bearing plate with its lower surface oiled shall be placed on the prepared surface and rotated.
When the plate is removed all proud portions indicated by oil marks shall be as levelled as possible. If
levelling is difficult due to presence of granular material, a layer of fine dry sand at no place thicker than 5
mm may be laid and the plate seated properly.
4.3 LoadiDg Procedure - There are two methods for determination of modulus of subgrade reaction as
given in 4.3.1 and 4.3.2. 4.3.1
Method 1 - The loading system and bearing plate should be seated by applying a load of 3·1 kN (310 kgf)
(0·007 MPa for a standard 75 em diameter plate), when the design thickness ofpavement is less than 40
ern which is normally used for lightly loaded pavements. For heavy duty pavements a seating loading of
6·2 kN (620 kgf) should be used. The seating load will be allowed to remain until practically complete
deformation has taken place, at this time a reading should be taken on the dial gauges and adjusted to
'zero' reading. Cyclic loading under 3'1 kN ( 310 kgf) or 6·2 kN ( 620 kgf) seating load, as required, may be
8 18 I 9214
• 1979 used to assure ~ood seating of the bearing plate. Then without releasing the seating load an
additional 31 kN ( 3 100 kgf) [that is, a total 34'1 kN ( 3 410 kgf') or 37"2 kN (3 720 kgf) load depending on
the type of the pavement] should be applied to the plates and held until practically complete settlement
has taken place. For recording observations, pro forma given at Appendix A should be used. Prior to
releasing the 31 kN (3 100 kgf) load, a value of Ku win be computed for the average deflection at the
plate rim by the formula: 0·07 Ku == -d- MPa/cm, or 0·70 K U = -d- kgf fem'fem where d = deflection in
em. One of the procedures given in
4.3.1.1 and 4.3.1.2 should be then followed depending upon the type of subgrade and the value of
uncorrected modulus of subgrade Kg
.4
IRC method of design of flexible pavements
28.1 Overview
Indian roads congress has specified the design procedures for flexible
pavements based on CBR values. The Pavement designs given in the previous
edition IRC:37-1984 were applicable to design traffic upto only 30 million
standard axles (msa). The earlier code is empirical in nature which has
limitations regarding applicability and extrapolation.
This guidelines follows analytical designs and developed new set of designs up
to 150 msa in IRC:37-2001.
28.2 Scope
The flexible pavements has been modeled as a three layer structure and
stresses and strains at critical locations have been computed using the linear
elastic model. To give proper consideration to the aspects of performance, the
following three types of pavement distress resulting from repeated (cyclic)
application of traffic loads are considered:
1. vertical compressive strain at the top of the sub-grade which can cause sub-
grade deformation resulting in permanent deformation at the pavement
surface.
28.1 Tom V.
e 28:1: Critical Locations in Pavement that strains at the critical points are
within the allowable limits. For calculating tensile strains at the bottom of the
bituminous layer, the stiffness of dense bituminous macadam (DBM) layer with
60/70 bitumen has been used in the analysis.
28.4 Failure Criteria A and B are the critical locations for tensile strains (t).
Maximum value of the strain is adopted for design.
C is the critical location for the vertical subgrade strain (z) since the maximum
value of the (z) occurs mostly at C.
Fatigue Criteria:
28.1 would result in fatigue cracking of 20% of the total area. Rutting Criteria
The allowable number of load repetitions to control permanent deformation
can be expressed as Nr = 4.1656 × 10−8 × 1 z 4.5337 (28.2) Nr is the number of
cumulative standard axles to produce rutting of 20 mm. Introduction to
Transportation Engineering
28.2 Tom V. Mathew and K V Krishna Rao CHAPTER 28. IRC METHOD OF
DESIGN OF FLEXIBLE PAVEMENTS NPTEL May 3, 2007
28.5 Design procedure Based on the performance of existing designs and using
analytical approach, simple design charts and a catalogue of pavement designs
are added in the code. The pavement designs are given for subgrade CBR
values ranging from 2% to 10% and design traffic ranging from 1 msa to 150
msa for an average annual pavement temperature of 35 C.
The later thicknesses obtained from the analysis have been slightly modified
to adapt the designs to stage construction. Using the following simple input
parameters, appropriate designs could be chosen for the given traffic and soil
strength:
28.6 Design traffic The method considers traffic in terms of the cumulative
number of standard axles (8160 kg) to be carried by the pavement during the
design life. This requires the following information:
For the structural design of the pavement only commercial vehicles are
considered assuming laden weight of three tonnes or more and their axle
loading will be considered.
Estimate of the initial daily average traffic flow for any road should normally
be based on 7-day 24-hour classified traffic counts (ADT). In case of new roads,
traffic estimates can be made on the basis of potential land use and traffic on
existing routes in the area. Traffic growth rate Traffic growth rates can be
estimated (i) by studying the past trends of traffic growth, and (ii) by
establishing econometric models.
Tom V. Mathew and K V Krishna Rao CHAPTER 28. IRC METHOD OF DESIGN OF
FLEXIBLE PAVEMENTS NPTEL May 3, 2007 The vehicle damage factor (VDF) is a
multiplier for converting the number of commercial vehicles of different axle
loads and axle configurations to the number of standard axle-load repetitions.
It is defined as equivalent number of standard axles per commercial vehicle.
The VDF varies with the axle configuration, axle loading, terrain, type of road,
and from region to region. The axle load equivalency factors are used to
convert different axle load repetitions into equivalent standard axle load
repetitions. For these equivalency factors refer IRC:37 2001.
The exact VDF values are arrived after extensive field surveys.
Vehicle distribution
• Single lane roads: Traffic tends to be more channelized on single roads than
two lane roads and to allow for this concentration of wheel load repetitions,
the design should be based on total number of commercial vehicles in both
directions.
• Two-lane single carriageway roads: The design should be based on 75 % of
the commercial vehicles in both directions.
• Dual carriageway roads: For the design of dual two-lane carriageway roads
should be based on 75 % of the number of commercial vehicles in each
direction. For dual three-lane carriageway and dual four-lane carriageway the
distribution factor will be 60 % and 45 % respectively.
28.7 Pavement thickness design charts For the design of pavements to carry
traffic in the range of 1 to 10 msa, use chart 1 and for traffic in the range 10 to
150 msa, use chart 2 of IRC:37 2001. The design curves relate pavement
thickness to the cumulative number of standard axles to be carried over the
design life for different sub-grade CBR values ranging from 2 % to 10 %. The
design charts will give the total thickness of the pavement for the above
inputs. The total thickness consists of granular sub-base, granular base and
bituminous surfacing. The individual layers are designed based on the the
recommendations given below and the subsequent tables.
Sub-base usually consist of granular or WBM and the thickness should not be
less than 150 mm for design traffic less than 10 msa and 200 mm for design
traffic of 1:0 msa and above. Base The recommended designs are for
unbounded granular bases which comprise conventional water bound
macadam Introduction to Transportation Engineering
28.4 Tom V. Mathew and K V Krishna Rao CHAPTER 28. IRC METHOD OF
DESIGN OF FLEXIBLE PAVEMENTS NPTEL May 3, 2007 (WBM) or wet mix
macadam (WMM) or equivalent confirming to MOST specifications.
The materials should be of good quality with minimum thickness of 225 mm
for traffic up to 2 msa an 150 mm for traffic exceeding 2 msa.
consists of a wearing course or a binder course plus wearing course. The most
commonly used wearing courses are surface dressing, open graded premix
carpet, mix seal surfacing, semi-dense bituminous concrete and bituminous
concrete. For binder course, MOST specifies, it is desirable to use bituminous
macadam (BM) for traffic upto o 5 msa and dense bituminous macadam (DBM)
for traffic more than 5 msa.
Problem
28.9 Numerical example Design the pavement for construction of a new bypass
with the following data:
5. Vehicle damage factor based on axle load survey = 2.5 standard axle per
commercial vehicle
. Total pavement thickness for CBR 4% and traffic 7.2 msa from IRC:37 2001
chart1 = 660 mm
Design the pavement for construction of a new two lane carriageway for design life 15 years using IRC
method. The initial traffic in the year of completion in each direction is 150 CVPD and growth rate is 5%.
Vehicle damage factor based on axle load survey = 2.5 std axle per commercial vehicle. Design CBR of
subgrade soil=4%.
28.12 Solutions 1.
3. Total pavement thickness for CBR 4% and traffic 4.4 msa from IRC:37 2001 chart1 = 580 mm
4. Pavement composition can be obtained by interpolation from Pavement Design Catalogue (IRC:37
2001).
Pavement Design
IRC Method of Flexible Pavement Design, AASHTO Method of Flexible Pavement Design, IRC
Method for Rigid Pavements, use of Geosynthatics in pavements
Overview
Indian roads congress has specified the design procedures for flexible pavements
based on CBR values. The Pavement designs given in the previous edition IRC:37-
1984 were applicable to design traffic upto only 30 million standard axles (msa). The
earlier code is empirical in nature which has limitations regarding applicability and
extrapolation. This guidelines follows analytical designs and developed new set of
designs up to 150 msa in IRC:37-2001.
28.1 Scope
These guidelines will apply to design of flexible pavements for Expressway, National
Highways, State Highways, Major District Roads, and other categories of roads. Flexible
pavements are considered to include the pavements which have bituminous surfacing and
granular base and sub-base courses conforming to IRC/ MOST standards. These
guidelines apply to new pavements.
The flexible pavements has been modeled as a three layer structure and stresses and
strains at critical locations have been computed using the linear elastic model. To give
proper consideration to the aspects of performance, the following three types of pavement
distress resulting from repeated (cyclic) application of traffic loads are considered:
1. vertical compressive strain at the top of the sub-grade which can cause sub-grade
deformation resulting in permanent deformation at the pavement surface.
2. horizontal tensile strain or stress at the bottom of the bituminous layer which can
cause fracture of the bituminous layer.
Binder Course
Tensile Strain
Compressive Strain
that strains at the critical points are within the allowable limits. For calculating tensile
strains at the bottom of the bituminous layer, the stiffness of dense bituminous macadam
(DBM) layer with 60/70 bitumen has been used in the analysis.
A and B are the critical locations for tensile strains (ϵt). Maximum value of the strain is
adopted for design. C is the critical location for the vertical subgrade strain (ϵz) since
the maximum value of the (ϵz) occurs mostly at C.
Fatigue Criteria:
Bituminous surfacings of pavements display flexural fatigue cracking if the tensile strain
at the bottom of the bituminous layer is beyond certain limit. The relation between the
fatigue life of the pavement and the tensile strain in the bottom of the bituminous layer
was obtained as
Design procedure
Based on the performance of existing designs and using analytical approach, simple design charts
and a catalogue of pavement designs are added in the code. The pavement designs are given for
subgrade CBR values ranging from 2% to 10% and design traffic ranging from 1 msa to 150 msa for
an average annual pavement temperature of 35 C. The later thicknesses obtained from the analysis
have been slightly modified to adapt the designs to stage construction. Using the following simple
input parameters, appropriate designs could be chosen for the given traffic and soil strength:
Design traffic
The method considers traffic in terms of the cumulative number of standard axles (8160 kg) to be
carried by the pavement during the design life. This requires the following information:
Initial traffic
Initial traffic is determined in terms of commercial vehicles per day (CVPD). For the structural
design of the pavement only commercial vehicles are considered assuming laden weight of three
tonnes or more and their axle loading will be considered. Estimate of the initial daily average traffic
flow for any road should normally be based on 7-day 24-hour classified traffic counts (ADT). In
case of new roads, traffic estimates can be made on the basis of potential land use and traffic on
existing routes in the area.
Traffic growth rates can be estimated (i) by studying the past trends of traffic growth, and (ii) by
establishing econometric models. If adequate data is not available, it is recommended that an
average annual growth rate of 7.5 percent may be adopted.
Design life
For the purpose of the pavement design, the design life is defined in terms of the cumulative number
of standard axles that can be carried before strengthening of the pavement is necessary. It is
recommended that pavements for arterial roads like NH, SH should be designed for a life of 15
years, EH and urban roads for 20 years and other categories of roads for 10 to 15 years.
The vehicle damage factor (VDF) is a multiplier for converting the number of commercial vehicles
of different axle loads and axle configurations to the number of standard axle-load repetitions. It is
defined as equivalent number of standard axles per commercial vehicle. The VDF varies with the
axle configuration, axle loading, terrain, type of road, and from region to region. The axle load
equivalency factors are used to convert different axle load repetitions into equivalent standard axle
load repetitions. For these equivalency factors refer IRC:37 2001. The exact VDF values are
arrived after extensive field surveys.
Vehicle distribution
• Single lane roads: Traffic tends to be more channelized on single roads than two lane roads and to
allow for this concentration of wheel load repetitions, the design should be based on total number of
commercial vehicles in both directions.
• Two-lane single carriageway roads: The design should be based on 75 % of the commercial
vehicles in both directions.
• Four-lane single carriageway roads: The design should be based on 40 % of the total number
of commercial vehicles in both directions.
• Dual carriageway roads: For the design of dual two-lane carriageway roads should be based on
75 % of the number of commercial vehicles in each direction. For dual three-lane carriageway and
dual four-lane carriageway the distribution factor will be 60 % and 45 % respectively.
%. The design charts will give the total thickness of the pavement for the above inputs. The total
thickness consists of granular sub-base, granular base and bituminous surfacing. The individual
layers are designed based on the the recommendations given below and the subsequent tables.
Sub-base materials comprise natural sand, gravel, laterite, brick metal, crushed stone or
combinations thereof meeting the prescribed grading and physical requirements. The sub-base
material should have a minimum CBR of 20 % and 30 % for traffic upto 2 msa and traffic exceeding
2 msa respectively. Sub-base usually consist of granular or WBM and the thickness should not be
less than 150 mm for design traffic less than 10 msa and 200 mm for design traffic of 1:0 msa and
above.
Base
The recommended designs are for unbounded granular bases which comprise conventional water
bound macadam
C.1 Introduction
The AASHTO Guide for Design of Pavement Structures (AASHTO, 1993) is the primary document used to
design new and rehabilitated highway pavements. Approximately 80% of all states use the AASHTO pavement
design procedures, with the majority using the 1993 version. All versions of the AASHTO Design Guide are
empirical design methods based on field performance data measured at the AASHO Road Test in 1958-60.
Chapter 3 of this manual describes the evolution of the various versions of the AASHTO Design Guide.
Geotechnical inputs to the 1993 AASHTO design procedure are detailed in Chapter 5. Chapter 6 provides
some design examples using the 1993 AASHTO procedures.
The overall approach of the 1993 AASHTO procedure for both flexible and rigid pavements is to design for a
specified serviceability loss at the end of the design life of the pavement. Serviceability is defined in terms of
the Present Serviceability Index, PSI, which varies between the limits of 5 (best) and 0 (worst). Serviceability
loss at end of design life, ΔPSI, is partitioned between traffic and environmental effects, as follows (see also
Figure 3.8):
(C.1)
in which ΔPSITR, ΔPSISW and ΔPSIFH are the components of serviceability loss attributable to traffic, swelling,
and frost heave, respectively. The structural design procedures for swelling and frost heave are the same for
both flexible and rigid pavements; these are detailed in Appendix G of the 1993 AASHTO Guide. The structural
design procedures for traffic are different for flexible and rigid pavement types. These procedures are
summarized below in Sections C.2 and C.3, respectively. For simplicity, only the design procedures for new
construction are summarized here. The design procedures for reconstruction are similar, except that
characterization of recycled materials may be required. See the 1993 AASHTO Guide for details of additional
procedures (e.g., determination of remaining structural life for overlay design) relevant to rehabilitation design.
Design Equation
The empirical expression relating traffic, pavement structure, and pavement performance for flexible
pavements is:
(C.2)
ΔPSI
log10
4.2 - 1.5
1094
0.40 +
( SN + 1 )5.19
in which:
W18 = number of 18 kip equivalent single axle loads (ESALs)
The first five parameters typically are the inputs to the design equation, and SN is the output. Equation (C.2)
must be solved implicitly for the structural number SN as a function of the input parameters. The structural
number SN is defined as:
(C.3)
SN = a1 D1 + a2 D2 m2 + a3 D3 m3
in which D1, D2, and D3 are the thicknesses (inches) of the surface, base, and subbase layers,
respectively, a1, a2, and a3 are corresponding structural layer coefficients, and m2 and m3 are drainage
coefficients for the base and subbase layers, respectively. Equation (C.3) can be generalized for additional
bound and/or unbound layers. Note that there may be many combinations of layer thicknesses that can provide
satisfactory SN values; cost and other issues must be considered to determine the optimal final design.
Design Inputs
Analysis Period
Performance period refers to the time that a pavement design is intended to last before it needs rehabilitation. It
is equivalent to the time elapsed as a new, reconstructed, or rehabilitated pavement structure deteriorates from
its initial serviceability to its terminal serviceability. The term "analysis period" refers to the overall duration that
the design strategy must cover. It may be identical to the performance period. However, realistic performance
limitations may require planned rehabilitation within the desired analysis period, in which case, the analysis
period may encompass multiple performance periods. Analysis period in this context is synonymous with
design life in the 1993 AASHTO Guide. AASHTO recommendations for analysis periods for different types of
roads are summarized in Table C-1.
High-volume urban 30 - 50
Table C-1. Guidelines for length of analysis period (AASHTO, 1993).
Highway conditions Analysis period (years)
High-volume rural 20 - 50
Low-volume paved 15 - 25
Traffic
Traffic is one of the most important factors in pavement design, and every effort should be made to collect
accurate data specific to each project. Traffic analysis requires the evaluation of initial traffic volume, traffic
growth, directional distribution, and traffic type.
The AASHTO Design Guide is based on cumulative 18 kip (80 KN) equivalent single-axle loads (ESALs).
Detailed traffic analysis is beyond the scope of this reference manual. However, ESALs may be estimated
using the following equation:
(C.4)
in which:
AASHTO (1993) and standard pavement engineering textbooks (e.g., Huang, 2004) provide details on the
determination of all of these parameters and estimation of design ESALs.
Reliability
Design reliability is defined as the probability that a pavement section will perform satisfactorily over the design
period. It must account for uncertainties in traffic loading, environmental conditions, and construction materials.
The AASHTO design method accounts for these uncertainties by incorporating a reliability level R to provide a
factor of safety into the pavement design and thereby increase the probability that the pavement will perform as
intended over its design life. The levels of reliability recommended by AASHTO for various classes of roads are
summarized in Table C-2.
Table C-2. Suggested levels of reliability for various functional classifications (AASHTO, 1993).
Urban Rural
Principal arterials 80 - 99 75 - 95
Collectors 80 - 95 75 - 95
Local 50 - 80 50 - 80
The reliability level is not included directly in the AASHTO design equations. Rather, it is used to determine the
standard normal deviate ZR. Values of ZR corresponding to selected levels of reliability are summarized in Table
C-3.
50 0.000 93 -1.476
60 -0.253 94 -1.555
70 -0.524 95 -1.645
75 -0.674 96 -1.751
80 -0.841 97 -1.881
Table C-3. Standard normal deviates for various levels of reliability.
Reliability (%) Standard normal deviate (ZR) Reliability (%) Standard normal deviate (ZR)
85 -1.037 98 -2.054
90 -1.282 99 -2.327
The AASHTO design equations also require specification of the overall standard deviation S0. For flexible
pavements, values for S0 typically range between 0.35 and 0.50, with a value of 0.45 commonly used for
design.
Serviceability
Serviceability is quantified by the Present Serviceability Index, PSI. Although PSI theoretically ranges between
5 and 0, the actual range for real pavements is between about 4.5 to 1.5.
The initial serviceability index po corresponds to road conditions immediately after construction. A typical value
of po for flexible pavements is 4.2. The terminal serviceability index pt is defined as the lowest serviceability that
will be tolerated before rehabilitation or reconstruction becomes necessary. A terminal serviceability index of
2.5 or higher is recommended for design of major highways. Thus, a typical allowable serviceability loss due to
traffic for flexible pavements can be expressed as:
(C.5)
Pavement subgrade quality is defined in terms of its resilient modulus MR. The resilient modulus MR is a basic
material property that can be measured directly in the laboratory, evaluated in-situ from nondestructive tests, or
estimated using various empirical relations as detailed in Chapter 5. The 1993 AASHTO Design Guide also
incorporates a procedure for considering seasonal fluctuations in MR to determine a seasonally averaged value
for use in design. This procedure is summarized in Section 5.4.3.
Layer Properties
The material properties required for each layer are the structural layer coefficients ai and, for unbound
materials, the drainage coefficients mi. Methods for evaluating the ai and mi values for unbound materials are
detailed in Sections 5.4.5 and 5.5.1, respectively. The chart in Figure C-1 can be used to estimate the structural
layer coefficient for asphalt concrete in terms of its elastic modulus at 68°F. Values of a1 between 0.4 and 0.44
are typically used for dense graded asphalt concrete.
Figure C-1. Chart for estimating structural layer coefficient of dense-graded asphalt concrete based on the
elastic (resilient) modulus (AASHTO, 1993).
Click here for text version of image
Procedure
The steps in the 1993 AASHTO flexible pavement design procedure are summarized below in the context of
the example baseline scenario presented in Section 6.2.1:
1. Determine the analysis period. For the example design scenario, a 30-year design life is specified.
2. Evaluate the design traffic: W18 = 11.6 million ESALs.
3. Determine the design reliability factors: Reliability = 90% (usually set by agency policy), ZR = -
1.282, S0 = 0.45.
4. Determine the allowable serviceability loss due to traffic: ΔPSI = 1.7 (this may be reduced if frost heave
or swelling soils are an issue).
5. Evaluate the seasonally averaged subgrade resilient modulus MR using the procedures described in
Section 5.4.3: MR = 7,500 psi.
6. Determine the layer properties:
o Structural layer coefficients ai for all bound layers (see Section 0 for asphalt concrete, 1993
AASHTO Guide for other stabilized materials) and unbound layers (Section 5.4.5).
Recommendations for appropriate ai values for rehabilitation design are given in Table 5-44 in
Section 5.4.5. Values for example design:
a1 = 0.44, a2 = 0.17.
o Drainage coefficients mi for all unbound layers (Section 5.5.1): m2 = 1.0.
7. Solve Eq. (C.2) for the required overall structural number: SN = 5.07.
8. Determine the design layer thicknesses for the pavement section:
o Using Eq. (C.2) with MR set equal to the granular base resilient modulus EBS = 40,000 psi (from
the correlation in Eq. 5.16), solve for the required structural number for the asphalt concrete
surface layer: SN1 = 2.62.
o Convert SN1 to the required thickness of asphalt: D1 = SN1 / a1 = 5.95 → 6 inches1.
o Assign the remaining required structural number to the granular base layer:
SN2 = SN - D1 a1 = 2.43.
o Convert SN2 to the required thickness of granular base: D2 = SN2 / m2 a2 = 14.3 → 14 inches.1
Design Equation
The empirical expression relating traffic, pavement structure, and pavement performance for rigid pavements
is:
(C.6)
ΔPSI
4.5 - 1.5
1+ 215.63 J D0.75 -
( D + 1 )8.46 ( Ec / k )0.25
in which:
pt = terminal serviceability
k = modulus of subgrade reaction (pci)
The first ten parameters typically are the inputs to the design equation, and D is the output. Equation (C.6)
must be solved implicitly for the slab thickness D as a function of the input parameters.
The design of JRCP and CRCP pavements also requires design of the steel reinforcement. Reinforcement
design is beyond the scope of this manual; refer to the 1993 AASHTO Guide for details on this.
Design Inputs
Analysis Period
Traffic
Same as for flexible pavements; see Section 0. Note that the truck factor Tf will not in general be the same for
rigid and flexible pavements. Refer to the 1993 AASHTO Design Guide or standard pavement engineering
textbooks like Huang (2004) for determination of the truck factor.
Reliability
Similar to flexible pavements; see Section 0. For rigid pavements, values for S0 typically range between 0.3 and
0.45, with a value of 0.35 commonly used for design.
Serviceability
Similar to flexible pavements; see Section 0. A typical value of po for rigid pavements is 4.4. As for flexible
pavements, a terminal serviceability index of 2.5 or higher is recommended for design of major highways. Thus,
a typical allowable serviceability loss due to traffic for rigid pavements can be expressed as:
(C.7)
ΔPSI = pt - po = 4.4 - 2.5 = 1.9
The design modulus of subgrade reaction k is a computed quantity that is a function of the following properties:
See Section 5.4.6 for the procedure for determining the design value for the modulus of subgrade reaction k.
Other layer properties include the modulus of rupture Sc and elastic modulus Ec for the Portland cement
concrete slabs, an empirical joint load transfer coefficient J, and the subbase drainage coefficient Cd. The PCC
parameters Sc and Ec are standard material properties; mean values should be used for the pavement design
inputs. The joint load transfer coefficient J is a function of the shoulder type and the load transfer condition
between the pavement slab and shoulders; recommended values are summarized in Table C-4. See Section
5.5.1 for determination of the drainage coefficient Cd.
Table C-4. Recommended load transfer coefficients for various pavement types and design conditions
(AASHTO, 1993).
No Shoulders Asphalt Shoulders Tied PCC Shoulders
With Load Without Load With Load Without Load With Load Without Load
Transfer Transfer Transfer Transfer Transfer Transfer
Devices Devices Devices Devices Devices Devices
JPCP / 3.2 3.8 - 4.4 3.2 3.8 - 4.4 2.5 - 3.1 3.6 - 4.2
JRCP
Procedure
The steps in the 1993 AASHTO rigid pavement design procedure are summarized below in the context of the
example baseline scenario presented in Section 6.2.1:
1. Determine the analysis period. For the example design scenario, a 30-year design life is specified.
2. Evaluate the design traffic: W18 = 18.9 million ESALs
3. Determine the design reliability factors: Reliability = 90% (usually set by agency policy), ZR = -
1.282, S0 = 0.45.
4. Determine the terminal serviceability and allowable serviceability loss due to traffic: pt = 2.5, ΔPSI =
1.9 (this may be reduced if frost heave or swelling soils are an issue).
5. Evaluate the effective modulus of subgrade reaction k using the procedures described in Section 5.4.6.
Specific design inputs to this procedure are the seasonally averaged subgrade resilient modulus MR =
7,500 psi, the assumed thickness of the granular subbase DSB, the seasonally averaged subbase
resilient modulus ESB = 40,000 psi, the depth to bedrock DSG (if less than 10 feet-not the case for this
example design), and the loss of service coefficient LS = 2.
6. Specify the PCC properties: Sc = 690 psi, Ec = 4.4 × 106 psi (these would typically be from material
specifications; mean values should be used for inputs).
7. Determine the other input parameters: joint load transfer coefficient J = 3.2, drainage coefficient Cd =
1.0.
8. Solve Eq. (C.6) for the required slab thickness: D = 10.55 ≈ 10.5 inches.
Note that the thickness assumed for the granular subbase in Step 5 can influence the required slab thickness
computed in Step 8. If desired, several design alternatives can be evaluated to arrive at the optimal design.
Overview
As the name implies, rigid pavements are rigid i.e, they do not flex much under loading like flexible
pavements. They are constructed using cement concrete. In this case, the load carrying capacity is
mainly due to the rigidity ad high modulus of elasticity of the slab (slab action). H. M. Westergaard is
considered the pioneer in providing the rational treatment of the rigid pavement analysis.
kg/cm given by where is the displacement level taken as 0.125 cm and is the
pressure sustained by the rigid plate of 75 cm diameter at a deflection of 0.125 cm.
equation .
(1)
where E is the modulus of elasticity of cement concrete in kg/cm (3.0 10 ), is the Poisson's
ratio of concrete (0.15), is the slab thickness in cm and is the modulus of sub-grade reaction.
equation .
(2)
where is the radius of the wheel load distribution in cm and is the slab thickness in cm.
relationships for the stress at interior, edge and corner regions, denoted as in kg/cm
(3)
(4)
(5)
where is the slab thickness in cm, is the wheel load in kg, is the radius of the wheel load
distribution in cm, the radius of the relative stiffness in cm and is the radius of the resisting
section in cm
Temperature stresses
Temperature stresses are developed in cement concrete pavement due to variation in slab
temperature. This is caused by (i) daily variation resulting in a temperature gradient across the
thickness of the slab and (ii) seasonal variation resulting in overall change in the slab temperature.
The former results in warping stresses and the later in frictional stresses.
Warping stress
The warping stress at the interior, edge and corner regions, denoted as in kg/cm
(7)
(8)
concrete per C (1 10 ) is the temperature difference between the top and bottom of the
slab, and are the coefficient based on in the desired direction and right angle
to the desired direction, is the Poisson's ration (0.15), is the radius of the contact area and is
the radius of the relative stiffness.
Frictional stresses
(9)
where is the unit weight of concrete in kg/cm (2400), is the coefficient of sub grade friction
(1.5) and is the length of the slab in meters.
Combination of stresses
The cumulative effect of the different stress give rise to the following thee critical cases
by
• Mid-nights: The critical combination of stress is for the corner region given
by
Design of joints
Expansion joints
The purpose of the expansion joint is to allow the expansion of the pavement due to rise in
temperature with respect to construction temperature. The design consideration are:
Contraction joints
The purpose of the contraction joint is to allow the contraction of the slab due to fall in slab
temperature below the construction temperature. The design considerations are:
(10)
•
• where, is the allowable stress in tension in cement concrete and is taken as 0.8 kg/cm
, is the unit weight of the concrete which can be taken as 2400 kg/cm and is the
coefficient of sub-grade friction which can be taken as 1.5.
• Steel reinforcements can be use, however with a maximum spacing of 4.5 m as per IRC.
Dowel bars
The purpose of the dowel bar is to effectively transfer the load between two concrete slabs and to
keep the two slabs in same height. The dowel bars are provided in the direction of the traffic
(longitudinal). The design considerations are:
Bradbury's analysis
Bradbury's analysis gives load transfer capacity of single dowel bar in shear, bending and bearing as
follows:
(11)
(12)
(13)
where, is the load transfer capacity of a single dowel bar in shear , bending and bearing
, is the diameter of the bar in cm, is the length of the embedment of dowel bar in cm, is the
joint width in cm, are the permissible stress in shear, bending and bearing for the
dowel bar in kg/cm .
Design procedure
Step Find the length of the dowel bar embedded in slab by equating Eq. =Eq. , i.e.
(14)
Step Find the load transfer capacities , , and of single dowel bar with the
Step Assume load capacity of dowel bar is 40 percent wheel load, find the load capacity factor f as
(15)
• Effective distance upto which effective load transfer take place is given by , where is
the radius of relative stiffness.
• Assume a linear variation of capacity factor of 1.0 under load to 0 at .
• Assume a dowel spacing and find the capacity factor of the above spacing.
• Actual capacity factor should be greater than the required capacity factor.
• If not, do one more iteration with new spacing.
Example
Design size and spacing of dowel bars at an expansion joint of concrete pavement of thickness 25
cm. Given the radius of relative stiffness of 80 cm. design wheel load 5000 kg. Load capacity of the
dowel system is 40 percent of design wheel load. Joint width is 2.0 cm and the permissible stress in
shear, bending and bearing stress in dowel bars are 1000,1400 and 100 respectively.
Solution:
Given, , , , ,
Therefore .
Actual capacity is
Step Diameter and spacing: The diameter and the spacing is first found out by equating the total sub-
grade friction tot he total tensile stress for a unit length (one meter). Hence the area of steel per one
meter in is given by:
(16)
where, is the width of the pavement panel in , is the depth of the pavement in , is the
Step Length of the tie bar: Length of the tie bar is twice the length needed to develop bond stress
equal to the working tensile stress and is given by:
(17)
where, is the diameter of the bar, is the allowable tensile stress in , and is the
allowable bond stress and can be assumed for plain and deformed bars respectively
as and .
Example
A cement concrete pavement of thickness 18 cm, has two lanes of 7.2 m with a joint. Design the tie
bars. (Solution:) Given h=18 cm,
b=7.2/2=3.6m,
Summary
Design of rigid pavements is based on Westergaard's analysis, where modulus of subgrade reaction,
radius of relative stiffness, radius of wheel load distribution are used. For critical design, a
combination of load stress, frictional stress and warping stress is considered. Different types of joints
are required like expansion and contraction joints. Their design is also dealt with.
Problems
1. Design size and spacing of dowel bars at an expansion joint of concrete pavement of thickness
20 cm. Given the radius of relative stiffness of 90 cm. design wheel load 4000 kg. Load capacity
of the dowel system is 40 percent of design wheel load. Joint width is 3.0 cm and the permissible
stress in shear, bending and bearing stress in dowel bars are 1000,1500 and
100 respectively.
2. Design the length and spacing of tie bars given that the pavement thickness is 20cm and width
of the road is 7m with one longitudinal joint. The unit weight of concrete is 2400 , the
coefficient of friction is 1.5, allowable working tensile stress in steel is 1750 , and
Solutions
1. Given, , , , ,
Solving for by trial and error, it is =39.5cm Minimum length of the dowel bar
Therefore .
Actual capacity is
So we should consider 2.52>2.335 as it is greater and more near to other value. Therefore
b=7/2=3.5m,
A typical flexible pavement system includes four distinct layers: asphalt concrete, base course,
subbase, and subgrade (Fig. 1). The surface layer is typically asphalt concrete, which is a
bituminous hot-mix aggregate obtained from distillation of crude petroleum. The asphalt
concrete is underlain by a layer of base course, typically consisting of 0.2 m to 0.3 m of unbound
coarse aggregate.
An optional subbase layer, which generally involves lower quality crushed aggregate, can be
placed under the base course in order to reduce costs or to minimize capillary action under the
pavement.
Fig. 1 Cross-section of flexible pavement system (Muench 2006) Pavement distress may occur
due to either traffic or environmental loads. Traffic loads result from the repetition of wheel
loads, which can cause either structural or functional failure. Environmental loads are induced
by climatic conditions, such as variations in temperature or moisture in the subgrade, which
can cause surface irregularities and structural distress. Cycles of wetting and drying (or freezing
and thawing) may cause the breakdown of base course material. Construction practices also
affect pavement performance
. For example, the use of aggregates with excessive fines may lead to rapid pavement
deterioration. Finally, pavement distress is also a function of maintenance or, more correctly,
lack of maintenance (Yoder and Witczak 1975). For example, sealing cracks and joints at proper
intervals and maintaining the shoulders improve pavement performance. The various distress
mechanisms induced by traffic and environmental loads can be enhanced through the use of
geosynthetics, as discussed next.
India, September 23-24, Vol. 1, pp. 3-21. KN-4 Jorge G. Zornberg in pavement projects to minimize
intrusion of subgrade soil into the aggregate base or sub-base. Also, geosynthetics can perform a
filtration function by restricting the movement of soil particles from the subgrade while allowing
water to move to the coarser adjacent base material. In-plane drainage function of a geosynthetic
can provide lateral drainage within its plane. In addition, geosynthetics have been used to mitigate
the propagation of cracks by sealing the asphalt layer when used in pavement overlays. Finally,
geosynthetics can be used in flexible pavements for a reinforcement function. While the
reinforcement function has often been accomplished using geogrids, geotextiles have also been
used as reinforcement inclusions in transportation applications (Bueno et al. 2005, Benjamin et al.
2007).
The stresses over the subgrade are higher in unreinforced flexible pavements than in
geosynthetic-reinforced pavement (Fig. 2). The geosynthetic reinforcement is often placed at the
interface between the base and sub-base layers or the interface between the sub-base and
subgrade layers or within the base course layer of the flexible pavement. The improved
performance of the pavement due to geosynthetic reinforcement has been attributed to three
mechanisms:
(3) tensioned membrane effect (Giroud and Noiray 1981, Giroud et al. 1984, Perkins and Ismeik
1997, Holtz et al. 1998). These three mechanisms are illustrated in Fig.
(c) Membrane support The primary mechanism associated with the reinforcement function for
flexible pavements
(Fig. 3a) is lateral restraint or confinement (Bender and Barenberg 1978). The name may be
misleading as lateral restraint develops through interfacial friction between the geosynthetic and
the aggregate, thus the mechanism is one of a shear-resisting interface (Perkins 1999).
When an aggregate layer is subjected to traffic loading, the aggregate tends to move laterally
unless it is restrained by the subgrade or by geosynthetic reinforcement. Interaction between the
base aggregate and the geosynthetic allows transfer of the shearing load from the base layer to a
tensile load in the geosynthetic. The tensile stiffness of the geosynthetic limits the lateral strains
in the base layer.
Furthermore, a geosynthetic layer confines the base course layer thereby increasing its mean
stress and leading to an increase in shear strength. KN-5 Advances in the Use of Geosynthetics in
Pavement Design Both
Geosynthetics have been used in roadway systems for reinforcement, layer separation, drainage,
stress relief, and as moisture barriers. For separation function, the proper geosynthetic prevents the
subgrade soil fines from migrating into the unbound aggregate layers, and prevents the aggregate of
this layer from penetrating into the subgrade while allowing free water movement.
To reinforce aggregate layers, the geosynthetic should be applied within the aggregate layer at the
highest shear location. The geosynthetic may enhance the interlock, but it may also introduce a
slippage plane. Impermeable geosynthetic application underneath an open-graded drainage layer
for pavement built on a subgrade with a low water table level would significantly improve the
pavement performance.
The use of a geosynthetic drainage layer, at the appropriate location within the pavement system,
appears to be promising. For cracked surfaces, it is vital to correctly bond the reinforcement to the
overlay to make it effective. However,
a low modulus geosynthetic that has the appropriate thickness would dissipate most of the available
strain energy at the crack tip. The potential stripping in HMA, excessive deflection, failure in the
pavement materials, and compatibility and appropriate use of geosynthetics in pavements should
not be overlooked. For the covering abstract see ITRD E117244.
use of Geosynthatics
This study was primarily concerned with the use of geotextile, a geosynthetic membrane to strengthen the
foundation of a flexible pavement. Three soil samples were collected from FUTA environs and all of the
samples underwent primary soil tests such as natural moisture content,
sieve analysis, compaction and California bearing ratio (CBR) test to determine the geotechnical
properties of the samples. In carrying out the project, a flexible pavement model using tested soil samples
was constructed with the geotextile material incorporated
. The slope of the model was 4% to serve as camber and for proper drainage. From the pavement model
test, the average moisture content of the three soil samples used as sub-grades in the model with
geotextile were 25.7%, 20.4% and 18.7% for samples labelled A, B and C. A control sample of A without
geotextile in the pavement model had a moisture content of 30.6% after being exposed to same external
weather conditions of rainfall and sunshine for 8 weeks. These moisture content results were compared
with the natural moisture content values of the samples.
It was found that the 3 soil samples with geotextile had lower moisture content and the sub-bases were
properly separated from their respective sub-grades, as opposed to sample A without the geotextile
material. Geotextile material design and selection should be based on sound engineering principles as
they will serve the long-term interest of both user and industry.
The use of geotextiles should be incorporated into the construction of roads as they are economical in
reducing the stress of 'borrowing to fill', enhance strength of the sub-grade and increase service life of the
roadway
UNIT -IV
Pavement Inventories
Serviceability Concepts, Visual Rating, Pavement Serviceability Index,
Roughness Measurements, Measurement of Distress Modes Cracking, Rutting,
Rebound Deflection using Benkleman Beam Deflection Method, Load Man
Concept, Skid Resistance Measurement.
Serviceability Concepts
Serviceability is an indicator that represents the level of service a pavement provides to the
users. This subjective opinion is closely related to objective aspects,
which can be measured on the pavement's surface. This research aims specifically at relating
serviceability results obtained by a 9-member evaluation panel,
Portland cement concrete, and asphalt overlay, respectively. Results show that prediction of
serviceability is quite accurate based on roughness evaluation
, while also revealing that, by comparison to studies in more developed countries, Chileans are
seemingly more tolerant, in that they assign a somewhat higher rating to ride quality.
Furthermore, visible distress does not have a significant influence on serviceability values for
Chilean users. A ratio between International Roughness Index (IRI) and Serviceability,
as defined by AASHTO, was developed and may be used in this design method. Results for the
final pavement condition of urban pavements were obtained (IRI-asphalt final = 5.9; IRI-concrete
final = 8.1).
Serviceability OF PAVEMENTS
A system is described wherein the serviceability of pavements is rated
subjectively by a panel made up of men selected to represent many important
groups of highway users.
Through multiple regression analysis a mathematical index is derived and
validated through which pavement ratings can be satisfactorily estimated from
objective measurements taken on the pavements.
These serviceability indices (or the direct ratings) always refer to the
conditions existing at the time the measurements (or ratings) are made.
Performance of a pavement may then be determined by summarizing the
serviceability record over a period of time.
The system, developed at the AASHO Road Test, has potential for wide
application in the highway field, particularly in sufficiency rating, evaluation of
design systems, and evaluation of paving materials and construction
techniques through the provision of an objective means for evaluation of
performance.
Performance
In the preceding section the steps in the formulation of a present serviceability
index were delineated. The index is computed from a formula containing terms
related to objective measurements that may be made on any section of
highway at any time.
At the AASHO Road Test these measurements are made and the index
computed for each test section every two weeks. Thus a serviceability-time
history is available for each test section beginning with the time test traffic
operation was started.
As can be seen from Figure 1, the present serviceability values range in
numerical value from zero to five. In order to fulfill the first Road Test
objective, to find relationships between performance and pavement structure
design, some summarization of the serviceabilitytime history is implied.
Performance may be said to be related to the ability of the pavement to serve
traffic over a period of time. A pavement with a low serviceability during much
of its life would not have performed its function of serving traffic as well as one
that had high serviceability during most of its life,
even if both ultimately reached the same state of repair. The Road Test staff
studied many alternate techniques for summarizing the serviceability-time
history into an index of performance.
The performance index chosen consisted of the mean ordinate of the
serviceability-time history record. The choice of mean ordinate of
serviceability-time record was largely due to its simplicity and the ease with
which it can be understood by those interested in the Road Test f
Roughness Measurements
Pavement roughness is generally defined as an expression of irregularities in the
pavement surface that adversely affect the ride quality of a vehicle (and thus the
user). Roughness is an important pavement characteristic because it affects not
only ride quality but also vehicle delay costs, fuel consumption and maintenance
costs. The World Bank found road roughness to be a primary factor in the
analyses and trade-offs involving road quality vs. user cost (UMTRI, 1998[1]).
Roughness is also referred to as “smoothness” although both terms refer to the
same pavement qualities.
Measurement
The IRI is based on the average rectified slope (ARS), which is a filtered
ratio of a standard vehicle’s accumulated suspension motion (in mm,
inches, etc.) divided by the distance traveled by the vehicle during the
measurement (km, mi, etc.). IRI is then equal to ARS multiplied by 1,000.
The open-ended IRI scale is shown in Figure 2.
Various correlations have been developed between PSR and IRI. Two are
presented here. One was reported in 1986 by Paterson:
This study used data from the states of Indiana, Louisiana, Michigan, New
Mexico, and Ohio for both flexible and rigid pavements. The associated
regression statistics are R2 = 0.73, SEE = 0.39, and n = 332 sections.
Correlations are highly dependent upon the data that are used.
Measurement Techniques
The equipment for roughness survey data collection can be categorized
into the four broad categories shown in Table 1.
Profilographs simple
The following discussion with a few modifications was taken directly from the
“Pavement Condition Data Collection Equipment” article in the FHWA Pavement
Notebook (1989[4]).
Survey
A survey (performed by a survey crew) can provide an accurate measurement of
the pavement profile. The use of surveys for large projects, however, is
impractical and cost prohibitive.
Dipstick Profiler
The dipstick profiler can be used to collect a relatively small quantity of
pavement profile measurements. The Dipstick Profiler (see Figures 3 and 4)
consists of an inclinometer enclosed in a case supported by two legs separated
by 305 mm (12 in.). Two digital displays are provided, one at each end of the
instrument. Each display reads the elevation of the leg at its end relative to the
elevation of the other leg. The operator then “walks” the dipstick down a
premarked pavement section by alternately pivoting the instrument about each
leg. Readings are recorded sequentially as the operator traverses the section.
The device records 10 to 15 readings per minute. Software analysis provides a
profile accurate to ± 0.127 mm (± 0.005 in.). A strip can be surveyed by a single
operator in about one-half the time of a traditional survey crew. The dipstick is
commonly used to measure a profile for calibration of more complex
instruments
Profiling Devices
Profiling devices are used to provide accurate, scaled, and complete reproductions
of the pavement profile within a certain range. They are available in several forms,
and can be used for calibration of RTRRMs. The equipment can become fairly
expensive and complex. Three generic types of profiling systems are in use today:
The earliest profiling devices used a measurement system in direct contact with the
pavement to measure profile. Several contact systems have been used, and are still
in use today. The French Road Research Laboratory developed the Longitudinal
Profile Analyzer (APL) in 1968.
Systems used today in the United States are frequently installed in vans (Figure 7)
which contain microcomputers and other data handling and processing
instrumentation. Older profiling devices are usually contact systems, while the more
recently manufactured devices use non-contact sensors. The non-contact systems
use probes, either acoustic or light, to measure differences in the pavement surface.
For instance, the South Dakota road profiler simultaneously collects three ultrasonic
profiles, one for each wheelpath and one for the lane center. These profiles are used
to calculate (by computer) a mathematical measure of roughness and an estimate of
rutting at specified intervals along the roadway. A hybridized South Dakota road
profiler combines the three ultrasonic sensors with two laser sensors, one for each
wheelpath, for simultaneous measurement of the same roadway by two different
sensor types under identical conditions (Virginia Transportation Research Council,
1996[5]). Integrated analysis units can continuously collect a wide variety of data at
highway speeds such as:
• Transverse profile/rutting
• Grade, cross-slope
• Pavement texture
• Pavement condition or distress
• GPS coordinates
• Panoramic right-of-way video
• Pavement video
SURFACE DISTRESS
Surface distress is any indication of poor or unfavorable pavement performance or signs of
impending failure. The general surface distresses can be grouped under the following three
broad groups. The distresses under each of the groups are also mentioned along with the
unit of measurement in parentheses
• Distortion - localized settlements and depression (depth in mm), rutting (rut depth in mm)
and shoving
A simple example of a subjective measurement may be rating of each type of defect based
on visual inspection on a scale of 0-5 as Very Poor, Poor, Fair, Good and Very Good as in
PSR.
Objective measurements, which are generally more expensive to obtain, use different types
of automated distress detection equipment.
Older techniques,
used teams of individuals who drove across every km of pavement to be measured. The
measurements were made using simple instruments and by visual estimation.
The rut depths were measured using straight edge and the area of cracking, patching,
raveling, etc were visually estimated. Based on the objective measurements the Present
Serviceability Index (PSI) could be obtained using the AASHTO equation.
Current methods record pavement surface distresses using video imaging using a specially
equipped van that is fitted with high-resolution cameras.
The van can travel at the usual highway speeds. Evaluation is either done manually by
playing the video back on specially designed workstations while trained crews rate the
recorded road surface or automatically by computer image processing software.
In more advanced Integrated Pavement Analysis Units, in addition to high resolution video
cameras, other instruments such as non-contact (laser) profilometers for mapping
longitudinal as well as transverse pavement profile, distance measuring instrument and
computer workstations for processing the data are fitted.
Automatic Road Analyser and Laser Road Surface Tester fall in this category. Using
Integrated Pavement Analysis Units one can obtain the following measurements.
• Roughness
• Pavement texture The rating suggested by IRC in its guidelines for maintenance
management of primary, secondary and urban roads is given in the following table.
Pavement Condition Rating Based on Different Types of Defects Defects Range of Distress
Cracking (%) >30 21 to 30 11 to 20 5 to 10 30 11 to 30 6 to 10 1 to 5 0 Pothole (%) >1 0.6 to
1.0 0.1 to 0.5 0.10 0 Shoving (%) >1 0.6 to 1.0 0.1 to 0.5 0.10 0 Patch (%) >30 16 to 30 6 to
15 2 to 5 5 3 to 5 Up to 2 Up to 1 0 Rutting (mm) >50 21 to 50 11 to 20 5 to 10
SKID RESISTANCE
Skid resistance is the force developed when a tyre that is prevented from rotating
slides along the pavement surface (Highway Research Board, 1972). Skid resistance
is an important pavement evaluation parameter because inadequate skid resistance
will lead to higher incidences of skid related accidents.
Skid resistance depends on pavement surface texture. Skid resistance changes over
time. Typically it increases in the first two years following construction as the
roadway is worn away by traffic and rough aggregate surfaces become exposed,
then decreases over the remaining pavement life as aggregates become more
polished.
SN = 100(f) where:
The locked wheel tester This method uses a locked wheel skidding along the tested
surface to measure friction resistance.
It is possible to measure skid resistance at different speeds in this method. The spin
up tester A spin up tester has the same basic setup as a locked wheel tester but
operates in an opposite manner.
For a spin up tester, the vehicle (or trailer) is brought to the desired testing speed
(typically 64 km/hr ) and a locked test wheel is lowered to the pavement surface.
The test wheel braking system is then released and the test wheel is allowed to "spin
up" to normal traveling speed due to its contact with the pavement.
The friction force can be computed by knowing the test wheel's moment of inertia
and its rotational acceleration.
This avoids the use of costly force measuring equipment. Pavement surface texture
measurement In this method the pavement skid resistance is correlated with the
pavement macrotexture. By measuring the pavement texture and using the
established correlation between the macrotexture and the skid resistance, the skid
resistance is obtained.
Using the above standard one can design the overlays after arriving at the
pavement characteristic rebound deflection.
Falling Weight Deflectometer (FWD)
is an impact load device that delivers a transient impulse load to the
pavement surface and the resulting pavement response (deflection
basin) is measured by a series of sensors (geophones). Vertical
deflection of the pavement in multiple locations is recorded by the
geophones, which provides a more complete characterization of
pavement deflection. The area of pavement deflection under and near
the load application is collectively known as the "deflection basin". One
of the advantages of FWD is that multiple tests can be performed on the
same location using different weight drop heights. The advantage of
FWD over BB is that it is quicker, the impact load can be easily varied
and it more accurately simulates the standard loading of trucks, both
with respect to time of application of the load as well as the magnitude of
the load. Therefore, using FWD deflection data one can characterize the
existing pavement layers in terms of their layer modulii using
backcalculation procedures with the help of mechanistic structural
models. Once the pavement layers are characterised in terms of their
present resilient modulii, overlays can be designed using mechanistic
procedures. The characteristics of important equipment for the
pavement performance evaluation is documented in “Guidelines for
Maintenance Management of Primary, Secondary and Urban Roads,”
IRC, 2004. The same is provided in Ta
1. Structural evaluation
2. Functional evaluation
the tip of the beam is measured by a dial gauge, which is in contact with.
The Benkelman Beam deflections should be measured at 20 points in each
kilometre, staggered at 50 m interval in both directions with truck having
rear axle load of 8.17 tones and Tyre pressure of 5.6 kg/cm 2 . The
measurements should be made in accordance CGRA procedure laid down in
IRC: 81-1997.
The truck should be driven slowly parallel to the edge of road and stopped
such that the left side of the rear dual wheel placed centrally over the point
of deflection measurement. The probe end of the Benkelman beam inserted
between the gaps of the dual wheel and is placed exactly over the deflection
observation point. When the dial gauge reading is stationary note the initial
dial gauge reading as D 0 . The truck moved forward slowly through a
distance of 2.7 m from the initial point and stopped. The intermediate dial
gauge reading noted as D i . Typically, intermediate reading noted when the
rate of recovery of the pavement is less than 0.025 mm per minute. The
truck is then further driven forward through a distance of 9.0 m and the final
dial gauge reading D f is recorded. The three deflection dial readings D 0 , D i ,
and D f forms a set of readings at one deflection point under con sideration.
Similarly, the truck is moved to the next deflection point and the procedure
is repeated. The temperature of the pavement surface should also be
recorded at intervals of an hour during the observations. The moisture
content of the sub grade soil is also to be determined at suitable intervals,
the rebound deflection value D at any point is given by one of the following
two conditions
Correction applied is
D = 2 (D 0 – D f ) + 2 K (D i – D f ) divisions.
Then Temperature and sub-grade moisture correction should be applied.
Strong Upto 1
Moderate 1 to 2
Weak 2 to 3
Possible Causes: Inadequate structural support for the given loading, which can
be caused by a myriad of things. A few of the more common ones are:
Bleeding
Possible Causes: Bleeding occurs when asphalt binder fills the aggregate voids
during hot weather or traffic compaction, and then expands onto the pavement
surface. Since bleeding is not reversible during cold weather or periods of low
loading, asphalt binder will accumulate on the pavement surface over time.
Likely causes are:
• Excessive asphalt binder in the HMA (either due to a poor mix design or
manufacturing problems)
• Excessive application of asphalt binder during BST application
• Low HMA air void content (e.g., not enough void space for the asphalt to
occupy), likely a mix design problem
Repair: The following repair measures may eliminate or reduce the asphalt
binder film on the pavement’s surface but may not correct the underlying
problem that caused the bleeding:
Block Cracking
Block cracking in a parking lane. Parking lanes see little if Block cracking in a parking lane.
any traffic, therefore the only likely distresses that will
occur are raveling and block cracking. These cracks are
probably too wide to be effectively crack sealed.
Description: Interconnected cracks that divide the pavement up into
rectangular pieces. Blocks range in size from approximately 1 ft2 to 100 ft2.
Larger blocks are generally classified as longitudinal and transverse cracking.
Block cracking normally occurs over a large portion of pavement area but
sometimes will occur only in non-traffic areas.
Possible Causes: HMA shrinkage and daily temperature cycling. Typically caused
by an inability of asphalt binder to expand and contract with temperature cycles
because of:
Repair: Strategies depend upon the severity and extent of the block cracking:
• Low severity cracks (< 1/2 inch wide). Crack seal to prevent (1) entry of
moisture into the subgrade through the cracks and (2) further raveling of
the crack edges. HMA can provide years of satisfactory service after
developing small cracks if they are kept sealed (Roberts et. al., 1996[1]). If
looks are important, or cracking is extensive, a slurry seal can be placed
over the sealed cracks.
• High severity cracks (> 1/2 inch wide and cracks with raveled edges).
Remove and replace the cracked pavement layer with an overlay.
Problem: Roughness
Depression
Problem: Roughness, depressions filled with substantial water can cause vehicle
hydroplaning
Joint
reflective cracking on a low-use industrial road.
Joint reflective cracking on an urban arteri
Description: Cracks in a flexible overlay of a rigid pavement. The cracks occur
directly over the underlying rigid pavement joints. Joint reflection cracking does
not include reflection cracks that occur away from an underlying joint or from
any other type of base (e.g., cement or lime stabilized).
Possible Causes: Movement of the rigid pavement slab beneath the HMA
surface because of thermal and moisture changes. Generally not load initiated,
however loading can hasten deterioration.
Repair: Strategies depend upon the severity and extent of the cracking:
• Low severity cracks (< 1/2 inch wide and infrequent cracks). Crack seal to
prevent (1) entry of moisture into the subgrade through the cracks and (2)
further raveling of the crack edges. In general, rigid pavement joints will
eventually reflect through an HMA overlay without proper surface
preparation.
• High severity cracks (> 1/2 inch wide and numerous cracks). Remove and
replace the cracked pavement layer with an overlay after proper
preparation of the underlying rigid pavement.
Longitudinal Cracking
Longitudinal cracking. The cracking appears
Longitudinal cracking on a collector street.
to be the onset of alligator (fatigue) cracking
The cracking appears to be the onset of
and may be occurring on the longitudinal
alligator (fatigue) cracking and may be
joints.
occurring on the longitudinal joints.
Description: Cracks parallel to the pavement’s centerline or laydown direction.
Usually a type of fatigue cracking.
Possible Causes:
• Poor joint construction or location. Joints are generally the least dense
areas of a pavement. Therefore, they should be constructed outside of the
wheelpath so that they are only infrequently loaded. Joints in the
wheelpath will general fail prematurely.
• A reflective crack from an underlying layer (not including joint reflection
cracking)
• HMA fatigue (indicates the onset of future fatigue cracking)
• Top-down cracking
Repair: Strategies depend upon the severity and extent of the cracking:
• Low severity cracks (< 1/2 inch wide and infrequent cracks). Crack seal to
prevent (1) entry of moisture into the subgrade through the cracks and (2)
further raveling of the crack edges. HMA can provide years of satisfactory
service after developing small cracks if they are kept sealed (Roberts et.
al., 1996[1]).
• High severity cracks (> 1/2 inch wide and numerous cracks). Remove and
replace the cracked pavement layer with an overlay.
Patching
Description: An area of pavement that has been replaced with new material to
repair the existing pavement. A patch is considered a defect no matter how well
it performs.
Problem: Roughness
Possible Causes:
Repair: Patches are themselves a repair action. The only way they can be
removed from a pavement’s surface is by either a structural or non-structural
overlay.
Polished Aggregate
Two adjacent SMA pavements at the NCAT Test Track
near Auburn, AL. The pavement on the right uses river
rock, which is more susceptible to abrasion, as its This close-up picture of a road
aggregate and is showing some signs of aggregate surface shows aggregate wear after
polishing. about 5 years of wear.
Description: Areas of HMA pavement where the portion of aggregate extending
above the asphalt binder is either very small or there are no rough or angular
aggregate particles.
Potholes
Problem: Roughness (serious vehicular damage can result from driving across
potholes at higher speeds), moisture infiltration
Possible Causes: Generally, potholes are the end result of fatigue cracking. As
fatigue cracking becomes severe, the interconnected cracks create small chunks
of pavement, which can be dislodged as vehicles drive over them. The remaining
hole after the pavement chunk is dislodged is called a pothole.
Raveling
Possible Causes:
Rutting
Problem: Ruts filled with water can cause vehicle hydroplaning, can be
hazardous because ruts tend to pull a vehicle towards the rut path as it is
steered across the rut.
Slippage Cracking
Slippage crack on a truck haul road.
Possible Causes: Braking or turning wheels cause the pavement surface to slide
and deform. The resulting sliding and deformation is caused by a low-strength
surface mix or poor bonding between the surface HMA layer and the next
underlying layer in the pavement structure.
Stripping
A small
A sma
pavement core showing stripping at the bottom of
pavement core showing stripping at
the pavement section. Picture taken in Washington
the bottom of the pavement section.
State.
Picture taken in Washington State.
Description: The loss of bond between aggregates and asphalt binder that
typically begins at the bottom of the HMA layer and progresses upward. When
stripping begins at the surface and progresses downward it is usually called
raveling.
Transverse crack.
Transverse crack near Loveland Pass,
Colorado.
Description: Cracks perpendicular to the pavement’s centerline or laydown
direction. Usually a type of thermal cracking.
Possible Causes:
Repair: Strategies depend upon the severity and extent of the cracking:
• Low severity cracks (< 1/2 inch wide and infrequent cracks). Crack seal to
prevent (1) entry of moisture into the subgrade through the cracks and (2)
further raveling of the crack edges. HMA can provide years of satisfactory
service after developing small cracks if they are kept sealed (Roberts et.
al., 1996[1]).
• High severity cracks (> 1/2 inch wide and numerous cracks). Remove and
replace the cracked pavement layer with an overlay.
Water Bleeding and Pumping
Possible Causes:
But considering the code, CBR value is taken as 7 % for the ease of
calculations and design.
TABLE IV - LABORATORY TEST RESULTS FOR SITE
02 Tests Performed Sample 1 Sample 2 Sample 3 Moisture Content
1.13% 1.12% 1.13% Plasticity Index NP NP NP CBR Value 8.03%
8.03% 8.03%
But considering the code, CBR value is taken as 8 % for the ease of
calculations and design.
VII. TRAFFIC SURVEY
The design traffic is considered in terms of the cumulative number of
standard axles to be carried out during the design life of the road. It’s
computation involves estimation of the initial volume of commercial
vehicles per day, lateral distribution of traffic, growth rate, design life (in
years) and the vehicle damage factor (number of standard axle per
commercial vehicle) to convert commercial vehicles to standard axles.
TABLE