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Defect Matrix 07.03.2022

This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.

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SACHIN KUMAR
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425 views2 pages

Defect Matrix 07.03.2022

This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.

Uploaded by

SACHIN KUMAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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S.

S TOOLS
SST DEFECT MATRIX
Month - 2021 - 22
Total Total Overall Occurence
S.No. Defect Name Process April May June July August September October November December January February March
Rejection Production PPM Rating

1 Dent .crack lining 0 0 15 16 31 9600176 3.23 3


Raw Material
2 Rust , Dust and Crack 0 0 6 5 11 9600176 1.15 3

3 Blank Short 7 2 8 9 26 9600176 2.71 3

4 Burr Blanking 14 7 14 26 61 9600176 6.35 3

5 Sharp Edge 4 0 0 0 4 9600176 0.42 2

6 Bending Out 0 0 6 0 6 9600176 0.62 2

7 Dim. Issue 0 0 9 24 33 9600176 3.44 3

8 Damage ,Crack Bending 9 8 0 8 25 9600176 2.60 3

9 Flatness 0 12 9 3 24 9600176 2.50 3

10 Hardness 0 0 4 4 8 9600176 0.83 2

11 Burr 0 0 0 0 0 9600176 0.00 1

12 Hole Out Punching 0 8 0 8 16 9600176 1.67 3

13 Dim. Issue 0 0 0 14 14 9600176 1.46 3

14 Dim. Issue 0 36 12 18 66 9600176 6.87 3


Forming
15 Flatness 0 0 0 8 8 9600176 0.83 2

16 Burr 0 2 18 25 45 9600176 4.69 3


Deburring
17 Rust 8 1 120 18 147 9600176 15.31 4

18 Mix-up of Other Part 0 0 5 20 25 9600176 2.60 3

Rejection Qty. Per Month 0 0 0 0 0 42 76 226 206 0 0 0 550

Production Per Month 2548867 2348885 2245640 2456784 9600176

Remarks - Rejection mentioned in Qty. for each month for a particular defect.

Prepared By - Approved By -

Format No. - SST/QA/33 Rev. No. - 00 Issue Date - 01.9.2021

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