L1 Schedule

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Name of The Project : CDWU-II OF IOCL AT HALDIA REFINERY.

Name of the Work : Composite Works ( Offsite)


Owner : Indian Oil Corporation Ltd.
PMC : Worley India Pvt Ltd
Contractor : PNP Engineering Works ( Pvt.) Ltd.
FOA/LOA No. & Date :
Subject : Baseline ( L1 ) Construction Schedule

Tentativ Duration in Months


Duration
Sl No. Activity UOM e Qty. as Start Date End Date Remarks
in days M1(9) M2(10)M3(11)M4(12) M5(1) M6(2) M7(3) M8(4) M9(5) M10(6)M11(7)M12(8)M13(9)
per SOP
A. General /Preparatory Acts
A.1 Issuance of FOA/LOA by IOCL 03-09-2021 03-09-2021 1
A.2 Obtaining Labour License by PNP 07-09-2021 10-09-2021 4
A.3 Completing required Labour Welfare Protocols by PNP 11-09-2021 14-09-2021 4
A.4 Organising K.O.M by PMC 11-09-2021 11-09-2021 1
A.5 Handing over of work site by PMC/Owner 12-09-2021 12-09-2021 1
A.5 Allotment of land for frabrication yard, store yard and office 12-09-2021 14-09-2021 3
A.6 Completing Site Enabling Works and mobilisation at Site by PNP 14-09-2021 23-09-2021
10
B. Civil & Structural Works
B.1 Piling Works
B.1.1 Issuance of GA, AFC Pile Layout Drawings, Geotech Report by PMC Lot 12-09-2021 14-09-2021
3
B.1.2 Site Clearance and release of front for piling Work Lot 1 12-09-2021 12-09-2021 1
B.1.3 can be
initiated after
B.1.3 R/F Detailing of Pile by PNP RM/No 1056/53 14-09-2021 25-09-2021
finishing of
B.1.1
12
B.1.4 is directly
B.1.4 Procurement of R/F Steel by PNP MT 35 25-09-2021 29-09-2021 related with
B.1.1 & B.1.3
5
B.1.5 Installation of test Piles No 1 04-10-2021 04-10-2021 1
Subjected
B.1.6 Installation of working Piles No 52 07-10-2021 30-10-2021 PMC/Client
24 Permission.
B.1.7 Installation of Initial Load Test Piles No 6 20-10-2021 26-10-2021 7
As per
B.1.8 Conducting Routine Load Test of Working Piles No 4 12-11-2021 11-12-2021 30 instruction of
PMC
C Civil & Structural Works
C.1 Issuance of AFC Drawings by PMC related to civil work Lot 1 20-09-2021 25-09-2021 6
C.2 can be
C.2 Procurement of R/F Steel incl.welded wire fabric by PNP MT 470 12-10-2021 15-02-2021 120 intiated after
finishing of C.1
C.3 Site Clearance and release of front for civil Work Lot 1 16-10-2021 16-10-2021 1
C.4 Earthwork in Excavation Cum 18,541 17-10-2021 15-05-2022 211
C.5 Breaking of Pile Heads No 53 22-10-2021 27-12-2021 67
C.6 PCC Cum 909 26-10-2021 30-06-2022 248
Tentativ Duration in Months
Duration
Sl No. Activity UOM e Qty. as Start Date End Date Remarks
in days M1(9) M2(10)M3(11)M4(12) M5(1) M6(2) M7(3) M8(4) M9(5) M10(6)M11(7)M12(8)M13(9)
per SOP
C.7 RCC in Sub-structure (Including Man hole, Drains, Pit etc) Cum 3,780 02-11-2021 15-07-2022 256
C.8 RCC in Super-structure Cum 534 12-11-2021 15-07-2022 246
Back filling after execution of work Cum 13037 21-11-2021 21-07-2022 243
C.9 Brickwork Cum 145 16-11-2021 30-07-2022 257
C.9.1 Structural Work including Gratings MT 5 05-08-2022 30-09-2022 57
C.9.2 Structural Work including Chq.Plate MT 5 05-08-2022 30-09-2022 57
C.9.3 Release of AFC Drawings by PMC related to structural work. MT 425 25-09-2021 30-09-2021 6

C.9.4 is directly
C.9.4 Prepartion of Detail Fab.Drgs.by PNP MT 425 05-10-2021 30-12-2021
related to C.9.3
87
C.9.5 Procurement of Structural Steel by PNP MT 445 10-11-2021 10-03-2021 120
C.10 Fabrication of Structures MT 425 20-11-2021 30-05-2022 192
C.10.1 Erection , Alignment & Bolting/Welding of Str.incl. final painting MT 425 02-01-2022 30-07-2022
210
C.10.2 Road Work 1
C.10.3 150 mm thk.Granular Sub-base Sqm 706 01-09-2022 30-09-2022 30
C.11 150 thk.Granular WMM Sqm 706 15-09-2022 29-09-2022 15
C.12 Bituminous Macadum/Carpetting & Miscellaneus works. Sqm 706 03-09-2022 25-09-2022 23
C.13 Demolition , Dismantling of Extg.facilities Lot 1 15-10-2021 30-06-2022 259
D. A/G Piping Work (NIBR)
Issuance of AFC P&IDs , GADs,ISOs ,Line
D.1 Lot 1 20-09-2021 05-10-2021
Schedule/List,Linewise/Summary MTO by PMC 16
D.2 Issuance of 50% of matching materials by PMC/Owner Lot 1 15-10-2021 15-11-2021 32
D.3 Issuance of 75 % of matching materials by PMC/Owner Lot 1 16-11-2022 15-12-2021 30
D.4 Issuance of 100 % of matching materials incl.Top up MTO Lot 1 16-12-2021 15-01-2022 31
D.5 CS (NIBR)
D.5.1 Fabrication ID 77,955 20-11-2021 15-06-2022 208
D.5.2 Erection , Alignment , Field Welding IM 2,07,731 02-03-2022 15-08-2022 167
D.5.3 Fabrication , Erection , Welding of Supports MT 67 01-05-2022 20-08-2022 112
D.5.4 Installation of All Types of Manual Valves No 1640 15-05-2022 22-08-2022 100
D.5.5 Installtion of MOVs/CVs,SDVs.Safety Valves No 28 15-05-2022 22-08-2022 100
D.5.6 Steam Tracing Mtr 10,200 15-06-2022 22-08-2022 69
D.5.7 Carrying out NDT like RT , UT , DPT/MPT Lot 1 25-11-2021 25-08-2022 274
D.5.8 Carrying out PWHT Lot 1 01-12-2021 30-08-2022 273
D.5.9 Mechanical Clearance , Flushing , Testing IM 2,07,731 10-07-2022 15-09-2022 68
D.6 SS (NIBR)
D.6.1 Fabrication ID 563 01-03-2022 07-03-2022 7
D.6.2 Erection , Alignment , Field Welding IM 1150 08-03-2022 10-03-2022 3
D.6.3 Erection , Field Welding of Supports Lot 1 09-03-2022 11-03-2022 3
D.6.3 Carrying out NDT like RT , UT , DPT/MPT Lot 1 05-03-2022 12-03-2022 8
D.6.4 Mechanical Clearance , Flushing , Testing IM 1150 13-03-2022 14-03-2022 2
D.7 CS (IBR)

Issuance of IBR Documents like System ISOs in A0 Size with BOM


D.7.1 and total Pipe Length, Pipe Thickness calculation,Welding and Lot 1 20-09-2021 05-10-2021 16
Support Details ,Stress Analysis Report etc.by PMC
D.7.2 Obtaining IBR Approval by PNP Lot 1 15-10-2022 15-02-2022 120
D.7.3 Fabrication ID 11,800 17-02-2022 15-04-2022 58
D.7.3 Erection , Alignment , Field Welding IM 12,845 17-04-2022 16-05-2022 30
D.7.4 Fabrication , Erection , Welding of Supports Lot 1 10-05-2022 25-05-2022 16
D.7.5 Carrying out NDT like RT , UT , DPT/MPT Lot 1 07-05-2022 30-05-2022 24
Tentativ Duration in Months
Duration
Sl No. Activity UOM e Qty. as Start Date End Date Remarks
in days M1(9) M2(10)M3(11)M4(12) M5(1) M6(2) M7(3) M8(4) M9(5) M10(6)M11(7)M12(8)M13(9)
per SOP
D.7.6 Mechanical Clearance , Flushing , Testing IM 12,845 02-06-2022 15-06-2022 14
E. Hot tapping works NO 9 01-11-2021 30-07-2022 272
E. Miscellaneous Work
E.1 Degreasing , Chemical Cleaning , Passivation IM 3,000 22-08-2022 25-08-2022 4
E.2 Hydrolyzing of Pipeline IM 1,363 26-08-2022 27-08-2022 2
E.3 Painting of Piping Sqm $ 27-08-2022 30-09-2022 35
E.5 Insulation of Piping IM $ 31-08-2022 30-09-2022 31
E.4 HYdraulic Bolt Tensioning No 254/Set
F. Equipment Erection
F.1 Issuance of AFC GAD, Vendor Drawings by PMC Lot 1 15-02-2022 15-02-2022 1
F.2 Issue of Equipments by PMC/Owner MT 45 15-04-2022 20-04-2022 6
F.3 Erection , Alignment , Grouting of Rotating Equipment MT 35 22-04-2022 07-05-2022 16
F.4 Erection , Alignment , Grouting of Package Equipment MT 2 05-05-2022 06-05-2022 2
G. Instrumentation Work
15-11-2021 30-11-2021
Issuance of AFC Drawings like Cable Layout, Cable Schedule , JB
G.1 Schedule , Instrument Location Plan, I/O List ,DCS Control Room Lot 1
L/O, Interconnection Diagram , DCS Logic Diagram etc. by PMC
16
Issuance of FIMs like Field Instruments , Rack Items, Control,Signal
G.2 Lot 1
, Power and FO cables etc.by PMC/Owner 25-12-2021 07-02-2022 45
G.3 Release of Work Front by PMC Lot 1 15-02-2022 28-02-2022 14
Procurement of Materials like Cable Tray , Pipes Materials for Yoke
G.4 Lot 1
Supports , Earthing Materials by PNP 15-01-2022 15-03-2022 60
Time required
for
manufacturer
Cable Duck,JBs , Gland ,Plug & adapter,SS Tube &Compression
G.5 Lot 1 15-01-2022 28-05-2022 134 due to IIC
Fittings
material and
for drawing
aproval
G.6 Erection of Cable Trays/Ducts/Perforated Trays RM 10,100 20-03-2022 07-08-2022 141
G.7 Fabrication and Erection of Yoke Supports No 115 20-03-2022 15-08-2022 149
G.8 Calibration of Field Instruments No 146 15-02-2022 28-06-2022 134
According to
front availibility
G.9 Installation of Field Instruments No 91 25-05-2022 25-08-2022 93 by
mechanical(Aft
er hydro test)
G.10 Installation of Local Panels , Guage Boards , Rack Items No 17 05-05-2022 16-08-2022 104
According to
G.11 Instrument Impulse Piping/Tubing including testing, hook up. Lot 1 30-03-2022 10-08-2022 134 front availibility
by mechanical.
G.10 Fabrication , Erection , Testing of SS Instrument Airline RM 200 07-04-2022 15-07-2022 100
G.13 Installation of JBs No 14 30-05-2022 18-06-2022 20
G.14 Laying of Instrument Cables ( Power & Control) RM 27,400 08-04-2022 07-07-2022 91
G.15 Laying of Power Cables RM 2200 08-05-2022 10-07-2022 64
G.16 Laying of FO Cables RM 1000 11-05-2022 12-07-2022 63
G.17 Earthing Work RM 800 07-04-2022 11-08-2022 127
Tentativ Duration in Months
Duration
Sl No. Activity UOM e Qty. as Start Date End Date Remarks
in days M1(9) M2(10)M3(11)M4(12) M5(1) M6(2) M7(3) M8(4) M9(5) M10(6)M11(7)M12(8)M13(9)
per SOP
After Jb and
G.18 Cable Glanding& Terminations Lot 1 01-06-2022 30-08-2022 91 instrument
installation
G.19 Loop Checking No 139 01-08-2022 04-09-2022 35
H. Electrical Work
Issuance of AFC Drawings like Cable Layout, Cable Schedule , JB
Schedule , SLD, Substation /DCS Control Room L/O,
H.1 Lot 1 15-11-2021 25-11-2021 11
Interconnection Diagram , Lighting Layout , Earthing Layout etc. by
PMC
Issuance of FIMs like Cables , LCS , Control Panels , Misc.Control
H.2 Lot 1
Gears etc.by PMC/Owner 01-03-2022 25-03-2022 25
Release of Work Front and clearence for dismantling , removing
H.3 Lot 1 01-01-2022 07-01-2022 7
existing HT , LT cables , Equipment , Structures etc.

Procurement of Materials like Cable Trays , JBs , Glands,Lugs,


Lighting Poles , Lighting Fixures , HT Cable Box, HT/LT Straight
H.4 Lot 1 01-01-2022 15-05-2022 135
Through Joints kit, Earthing materials, RS 85 Cables , FO cables, HT
End Termination kit etc. by PNP
According to
H.5 Dismantling of Existing End Terminations , Equipment etc. No 62 10-01-2022 15-03-2022 65 Front
availibility
H.6 Removal of Existing HT/LT Cables RM 18,000 16-01-2022 30-05-2022 135
H.7 Installation of Cable Trays RM 28,700 15-04-2022 15-07-2022 92
Laying of Cable X'ings with HDPE Pipe below Roads including allied
H.8 RM 13,220 15-02-2022 07-06-2022 113
Civil Works
H.9 Installation of 33 KV Cable Box in Substations No 28 01-03-2022 10-05-2022 71
H.10 Laying of HT/LT cables RM 36,900 16-03-2022 30-07-2022 137
H.11 Staright Thro' Joints LT No 10 16-07-2022 05-08-2022 21
H.12 Straight Thro' Joints ( HT )-33 KV/6.6 KV No 54 16-07-2022 05-08-2022 21
H.13 HT End Termination No 16 16-07-2022 05-08-2022 21
H.14 Installation of FLP/WP JBs No 41 15-04-2022 19-07-2022 96
H.15 Installation of Misc.Control Panels(ET Panel) No 5 20-04-2022 05-05-2022 16
After motor
H.16 Installation of Misc.Control Gears No 15 23-05-2022 25-07-2022 64
installation
After motor
H.17 Installation of LCS( PBS) No 26 26-05-2022 30-07-2022 66
installation
H.18 Installation of FLP/Commercial SWitch Sockets/Welding Outlets No 9 15-06-2022 10-08-2022 57
H.19 Installation of Lighting Poles including allied works No 29 15-06-2022 10-08-2022 57
H.20 Installation of Indudstrial/Commercial Lighting Fixures No 60 30-05-2022 15-07-2022 47
Installation of Earth Electrodes including allied works like layer
H.21 No 41 02-05-2022 30-05-2022 29
wise salt and charcol filling. masonry works
H.22 Laying and jointing of Earth Strips RM 15,200 15-04-2022 15-07-2022 92
After
H.23 Equipment earthing with Flexible GI/Copper Wire/Rope RM 880 26-06-2022 30-08-2022 66 Equipment
Installation
H.24 Glanding , Termination of Cables Lot 1 01-05-2022 30-08-2022 122
H.26 Testing of Cables and Earthing System Lot 1 17-06-2022 30-08-2022 75
H.27 Testing of LT Motors No 10 20-07-2022 24-08-2022 36
H.28 Testing of HT Motors No 5 25-07-2022 29-08-2022 36
H.29 Misc.Civil & Structural Works Lot 1 01-08-2022 30-08-2022 30
Tentativ Duration in Months
Duration
Sl No. Activity UOM e Qty. as Start Date End Date Remarks
in days M1(9) M2(10)M3(11)M4(12) M5(1) M6(2) M7(3) M8(4) M9(5) M10(6)M11(7)M12(8)M13(9)
per SOP
Issuance of Technical Dossiers including compilation of Field Test
H.30 Lot 1 01-08-2022 02-09-2022 33
Reportsby PMC
H.31 Coordination and obtaining approval by PNP Lot 1 16-08-2022 15-09-2022 31

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