840 E Series Brochure-2
840 E Series Brochure-2
840 E Series Brochure-2
MATERIAL HANDLER
User- Purpose
Purpose-Built –
Friendly Built
Operating Weight 100,000 lbs (45,360 kg) 130,072 lbs (59,000 kg)
Magnet System 25 kW 25 kW
3
Optional Boom & Stick Configurations With Reach Up To 115' (35 m)
Attachments MATERIAL HANDLER
PURPOSE-BUILT
R
Orange-Peel Grab
Clamshell
Magnet Plates
Magnet Plates
E270 Rubber Rubber Crawler Crawler Rail Gantry Crawler 4-Point Fixed Locomotive
Lifting Magnets
with Maxcab Tired Tired Special Gantry Underframe Mount Rail
Mobile ShearMobile
Types Shear Types Diesel-hydraulic Drive
Mobile Shear Types
Vacuum Lifting
Vacuum
DeviceLifting Device
E300/260 Electro-hydraulic Drive
with Maxcab
Waste/Trash Grapple
Transformer Transformer
Rubber Rubber Crawler Crawler Rail Gantry Crawler 4-Point Fixed Locomotive
Tired Tired Special Gantry Underframe Mount Rail
Rubber Rubber
Rubber Rubber
Crawler Crawler
Crawler Rail
Crawler Crawler
Gantry Rail Gantry Crawler
4-Point Fixed
4-Point Fixed
Locomotive Locomotive
Tired Tired
Tired Tired Special Special Gantry Gantry
Underframe Mount
Underframe Mount
Rail Rail
* SENNEBOGEN magnet systems are powered by Baldor generators with Hubbell controllers
UNDERCARRIAGE UPPER CHASSIS
3 Stable footprint 4 Multiple platforms 13 Upper carriage 16 OSHA-compliant
The centered point of rotation for the swing The modular 840 is designed to adapt to Guarding surrounds upper deck to enhance Continuous 3-point contact access to upper
bearing allows for 360° equal lift capacity standard wheeled, tracked and pedestal safety for service technicians deck with handrails and guarding from
mounts ground to cab
2 Swing system 14 One-piece center frame
The large-diameter slewing ring provides Optimizes distribution of stresses 17 Longitudinal engine mount
excellent cycle times and swing torque for and machine balance from boom Allows safe and easy access and unequaled
large loads pivot to counterweight fuel efficiency due to efficient cooling
SENNEBOGEN’s
Maxcab puts you in Maxcab’s maximized window area
and elevating mount gives the
the driver’s seat for operator an unobstructed wide-angle
jobsite safety. view of the work zone.
Accessible safety
switches including
emergency shut-off,
battery disconnect
and travel alarm.
7
PURPOSE-BUILT MATERIAL HANDLER
Creating a truly “green” machine takes more than a new energy-saving device.
Our “Green Efficiency” solution is built on layers of smart engineering and system
innovations aimed at doing more with less. The 840 E Series material handlers reduce 1800 ECO 1400 800 0
min-1 min-1 min-1 min-1
your costs and environmental footprint with multiple SENNEBOGEN initiatives.
0s 5s 8s 5 min
Longitudinally mounted engines provide a natural, flow-through air tunnel The large reversing fan provides up to 45% more of the cooling
for efficient cooling and additional fuel economy, while adding structural surface than comparable machines. Optional electrically powered eGreen
strength to the upper carriage from boom pin point to counterweight. models achieve an additional 50%
reduction of energy costs over diesel
models, along with low noise and
vibration-free operation.
ON DIESEL
• With the new ECO mode
switch turned on, the 840
operates normally but engine speed is reduced
from 1,800 rpm down to 1,400 rpm.
• The 840 E Series includes an automatic idling
mode that reduces engine speed to 40% of
working speed. In operations where a wait time
of 8 seconds or more is involved, such as loading
trucks or feeding shears and shredders, the
RPMs will drop to a fuel efficient 800!
• The automatic stop function switches the
engine off completely if no power is required
in a specified time.
9
PURPOSE-BUILT MATERIAL HANDLER
Attention To Details
Makes Us Stronger Fully hydraulic controls require no special software to
troubleshoot and all test ports are easily accessible in
Strong and smart SENNEBOGEN Dual motors extend
swing system life
one place.
machines stand up to your toughest while improving cycle
and grittiest work environments. times and torque.
11
PURPOSE-BUILT MATERIAL HANDLER
Proven
With no bypass in the fluid
circuit, SENNEBOGEN’s
HydroClean system
Uptime
continuously protects
hydraulic components
with industry-leading
3-micron oil filtration.
12 SERVICEABILITY
SENCON
The advanced SENCON All the fuses and relays are in a Simple hydraulic controls replace complex
diagnostic and reporting centrally located box for easy access. electronics, so the 840 requires no special
system presents a multi- software or “black box” components to
colored user-friendly Test and service points are conveniently
troubleshoot your machine.
interface, now available arranged together behind the cab and
in multiple languages. within reach from ground level.
13
PURPOSE-BUILT MATERIAL HANDLER
Our Commitment
To Your Business
SENNEBOGEN’s investment in service support is unmatched in the industry,
providing the capabilities and resources to build success for our customers.
• Our headquarters in Stanley, NC is a 100,000 sq. ft. (9,300 m²)
multi-purpose facility dedicated to supporting SENNEBOGEN
material handlers throughout the Americas.
• Our coast-to-coast network of factory-trained distributors and
technicians sets the industry standard for outstanding field service.
• SENNEBOGEN application specialists provide customers and
dealer sales staff with expert insight into the unique challenges.
• Our in-house engineering services respond quickly to customer
needs for unique solutions.
Training Center
Service Level 2 E-Series
Parts Training
of Excellence
Operator Familiarization
Best-Trained Technicians
provides primary and advanced
Min 4 / Max 6 Students per class
courses. Offered free of charge for
Required: Completion of Level 1 Class
our dealers and their customers,
The main demonstration bay allows hands-on access to machines Course Content:
the Training Center has working • Remote Trouble Shooting
units, demonstration modules and while the meeting rooms and classrooms are all equipped with the
• Component Training & Repair
is staffed with professional trainers technology required for today’s interactive • Failure Analysis
each with many years of instruction methods. • In-Depth Trouble Shooting
in-field experience and hands-on Magnet System, Hydraulics, Electrics
Truly a Center for developing excellence in service
knowledge. Offered in English and Spanish sessions
and support for dealer and customer personnel,
Course fees: No charge to SENNEBOGEN
Visit us online at the SENNEBOGEN Training Center has earned dealers, staff and customers.
www.sennebogen-na.com/training accolades for the quality of the instructors, Level 2 classes are smaller & more intensive & build on Level 1.
facilities and materials.
15
PURPOSE-BUILT MATERIAL HANDLER
Facilities
SENNEBOGEN to machine, fabricate
and assemble all major components
to our own standards, in-house.
(Pictured here is our main plant
in Straubing, Germany)
With nearly 1,000,000 sq. ft. (93,000 m²) of production space in our four
manufacturing facilities, every step of production at SENNEBOGEN is
planned to serve individual customer needs. Every critical component and
process is completed in-house to assure quality, efficiency and flexibility on
the production line.
• We fabricate our own booms and sticks Modular components used across
multiple products allow SENNEBOGEN
• Our line-up is based on a full line of interchangeable platforms
to deliver purpose-built machines
• Our plants are designed to customize each machine, built-to-order competitively. Shared systems also
• Your machine is fully inspected and live-tested before it leaves the factory streamline aftersale parts inventories
for customers and their local
SENNEBOGEN distributors.
16 PURPOSE-BUILT FACILITIES
Every configuration of a
SENNEBOGEN begins as an
identical machine up until the
final stage of assembly. The unit
is then mounted on your choice
of undercarriage or platform, and
completed with your preferred
equipment and choice of cab.
17
PURPOSE-BUILT MATERIAL HANDLER
Maximum
• Rotator design with 360° rotation
• 4-tine and 5-tine scrap grapples
from .5 to 5.0 cu. yd.
Uptime
Keep your 840 E “purpose-built” from end to end with your choice of Lifting
genuine SENNEBOGEN attachments.
SENNEBOGEN grapples and lifting magnets are all heavy-duty Magnets
production-rated tools, built to SENNEBOGEN’s exacting standards Made-in-America magnets
for reliable, efficient service. Specified to match the fittings and power engineered to operate 24/7
ratings for your SENNEBOGEN material handler, these attachments with consistent lifting strength
ensure that you always get the most productivity from your machine. throughout every working shift
Available only from your authorized SENNEBOGEN dealer, green • Deep field and extra deep
machine attachments qualify as part of your total SENNEBOGEN field models with aluminum
Capital financing package. or copper coils
• All common sizes from 30” to 72”
(762 mm to 1,828 mm)
18 ATTACHMENTS
Waste
Grapples
Extra wide jaw and elongated
head structure to grab large
loads in transfer stations and
wood waste handling
• Heavy-duty 5,000 PSI
hydraulic cylinders 360 0
• Load capacity
0.4 and 0.6 yard
Mag
Grapples
Combination 4-tine grapple and
magnet to sort and separate scrap
metals from mixed loads and debris
• 360° rotation; designed for both
high radial and axial loads
• Grapples from .75 to 1.5 cu. yd.
with magnets from 30” to 44”
(762 mm to 1,118 mm) diameter
19
PURPOSE-BUILT MATERIAL HANDLER
SPECIFICATIONS INDEX
840 M “E”
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dimensions / Transport Dimensions . . . . . . . . . . . . . . . 23
Lifting Capacities - K17-1. . . . . . . . . . . . . . . . . . . . . . . . . . 24
Lifting Capacities - K18-1. . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lifting Capacities - K19-1. . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lifting Capacities - B18-1. . . . . . . . . . . . . . . . . . . . . . . . . . 27
20 SPECIFICATIONS INDEX
21
PURPOSE-BUILT MATERIAL HANDLER
8'7"(2,650)
12'1" (3,675) 11' (3,340)
2'2" (675) 9'8" (3,000)
20'8" (6,300)
12' (3,650)
5'6" (1,685)
7.7" (195)
11.8" (300) 12.4" (315)
11'5" (3,480) 11'10" (3,600)
Reach Boom Length Stick Length Transport Length Transport Height* Transport Width
K17-1 34'9" (10.6 m) 23'4" (7.1 m) 49'3" (15 m) 12' (3.65 m) 11.6' (3.5 m)
K18-1 34'9" (10.6 m) 26'3" (8 m) 49'3" (15 m) 12' (3.65 m) 11.6' (3.5 m)
B18-1 36'1" (11.0 m) banana 26'3" (8 m) 50'2" (15.3 m) 12' (3.65 m) 11.6' (3.5 m)
K19-1 36'1" (11 m) 26'3" (8 m) 50'2" (15.3 m) 12' (3.65 m) 11.6' (3.5 m)
12' (3,648)
transport dimensions only valid for boom position 1 only • boom position 2 may increase transport height & transport length • handrails, catwalks & other
accessories are disassembled for transportation • *optional cab E300/260 will increase machine transport height by 2” (50 mm)
23
PURPOSE-BUILT MATERIAL HANDLER
Meters Feet
Feet 0 5 10 15 20 25 30 35 40 45 50 55 60
Feet 0 5 10 15 20 25 30 35 40 45 50 55 60 65
25
PURPOSE-BUILT MATERIAL HANDLER
Meters Feet
Feet 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Feet 0 5 10 15 20 25 30 35 40 45 50 55 60 65
27
PURPOSE-BUILT MATERIAL HANDLER
8'8" (2,650)
12'1" (3,670)
11' (3,340)
2'3" 9'10" (3,000)
(675)
19'9" (6,030)
11'1" (3,380)
2'4"
(700)
3'8" (1,120)
(1,430)
4'8"
1'7" (485)
12'6" (3,800) 16'5" (5,015)
14'9" (4,500) 19'9" (6,020)
track dimensions
H
ca.1125
transport dimensions valid for boom position 1 only • boom position 2 may increase transport height & transport length • handrails, catwalks & other
accessories are disassembled for transportation • *optional cab E300/260 will increase machine transport height by 2" (50 mm)
29
PURPOSE-BUILT MATERIAL HANDLER
Meters Feet
31
PURPOSE-BUILT MATERIAL HANDLER
Meters Feet
9 30
Model E300/260 Maxcab [8.8] [7.8] [7.0] [6.4] [5.9] [4.3]
23,810 20,282 17,857 15,873 14,330 13,007 11,684 8
hydraulic elevating and 25
forward moving (optional) [10.8] [9.2] [8.1] [7.2] [6.5] [5.9] [5.3] 7
45.549 31,746 25,573 21,385 18,519 16,314 14,550 13,228 11,905 20
Eye level approx. 20'4" (6.2 m) [19.3] [14.4] [11.6] [9.7] [8.4] [7.4] [6.6] [6.0] [5.4]
6
3 10
Model R44D/380 [4.0] [12.8] [13.1] [10.6] [9.0] [7.8] [6.8] [6.1] [5.4]
6,393 14,991 29,542 24,030 20,062 17,196 15,212 13,448 11,905 2
5
Tracks B7 [2.9] [6.8] [13.4] [10.9] [9.1] [7.8] [6.9] [6.1] [5.4] 1
triple grouser shoes 6,834 12,346 23,369 24,030 20,062 17,196 14,991 13,228 11,464
0 0
27.6" (700 mm) [3.1] [5.6] [10.6] [10.9] [9.1] [7.8] [6.8] [6.0] [5.2]
machine shown -1
in mirror image 7,937 11,905 19,401 23,369 19,621 16,975 14,550 12,787 11,023
-5
[3.6] [5.4] [8.8] [10.6] [8.9] [7.7] [6.6] [5.8] [5.0] -2
9,039 12,125 18,078 22,267 18,739 16,094 13,889 11,905 10,141
-3 -10
[4.1] [5.5] [8.2] [10.1] [8.5] [7.3] [6.3] [5.4] [4.6]
12,787 18,078 20,282 17,416 14,991 12,787 10,803 -4
-15
[5.8] [8.2] [9.2] [7.9] [6.8] [5.8] [4.9] -5
18,519 17,857 15,432 13,228 11,243 9,259
-6 -20
[8.4] [8.1] [7.0] [6.0] [5.1] [4.2] LBS
Lift capacities are stated in pounds. Values in [ ] are stated in metric tons. Indicated figures are based on ISO
[Metric Tons] -7
10567 and do not exceed 75% or tipping and 87% of hydraulic capacity and machine standing on firm, level
-25
supporting surface. Loads are valid for 360° with machine support outriggers. Lifting capacities do not include
-8
working equipment such as orange peel grapples, magnets, clamshells, etc. The load point is the center line of
the attachment pivot mounting pin on the stick. Their weights must be deducted from the numbers indicated in
Meters 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
the lift charts. Please contact SENNEBOGEN or your local dealer for optimum attachment selection. The operator
/ user of the machine should be fully acquainted with the operator’s & safety manual provided be SENNEBOGEN. Feet 0 5 10 15 20 25 30 35 40 45 50 55 60 65
Capacities apply only to the machine as originally manufactured and equipped by SENNEBOGEN.
K19-1
22
Lift Capacities - 840 R-HD “E” 21 65
16,094 13,669 20
[7.3] [6.2] 19 60
Working Equipment K19-1 16,314 14,109 11,464
18
[7.4] [6.4] [5.2] 55
Reach 62'8" (19.11 m) 16,314 14,330 11,684 17
Boom 38'4" (11.7 m) [7.4] [6.5] [5.3] 16 50
17,637 16,314 14,330 11,464
Stick 26'3" (8.0 m) 15
[8.0] [7.4] [6.5] [5.2]
45
18,960 17,857 16,314 13,889 10,582 14
Boom pos. 1
[8.6] [8.1] [7.4] [6.3] [4.8] 13 40
20,503 18,519 16,535 14,771 13,228
12
Operator’s Cab [9.3] [8.4] [7.5] [6.7] [6.0]
35
22,267 21,605 18,739 16,535 14,771 13,448 11,464 11
Model E270 Maxcab [10.1] [9.8] [8.5] [7.5] [6.7] [6.1] [5.2]
10
hydraulic elevating up 23,810 25,133 22,046 19,180 16,755 30
14,991 13,448 11,684
9
Eye level approx. 19' (5.8 m) [10.8] [11.4] [10.0] [8.7] [7.6] [6.8] [6.1] [5.3]
26,676 30,203 27,337 22,707 19,401 16,975 14,991 13,448 11,464 9,921 8 25
[12.1] [13.7] [12.4] [10.3] [8.8] [7.7] [6.8] [6.1] [5.2] [4.5] 7
Undercarriage 49,824 36,156 28,439 23,369 19,841 17,196 14,991 13,007 11,243 9,700
6
20
[22.6] [16.4][12.9] [10.6] [9.0] [7.8] [6.8] [5.9] [5.1] [4.4]
Model R44D/380 37,919 29,321 23,810 20,062 17,196 14,991 12,787 11,023 9,480 5 15
[17.2] [13.3] [10.8] [9.1] [7.8] [6.8] [5.8] [5.0] [4.3] 4
Tracks B7 13,228 29,542 24,030 20,062 16,975 14,330 12,346 10,803 9,259 10
triple grouser shoes [6.0] [13.4] [10.9] [9.1] [7.7] [6.5] [5.6] [4.9] [4.2]
3
27.6" (700 mm) 8,157 21,164 23,589 19,621 16,314 13,889 11,905 10,362 9,259 2
5
[3.7] [9.6] [10.7] [8.9] [7.4] [6.3] [5.4] [4.7] [4.2] 1
7,716 15,432 22,487 18,739 15,873 13,448 11,684 10,362 8,598
0 0
[3.5] [7.0] [10.2] [8.5] [7.2] [6.1] [5.3] [4.7] [3.9]
machine shown
in mirror image 8,157 14,109 20,723 17,857 15,212 13,227 11,243 9,480 7,716 -1
[3.7] [6.4] [9.4] [8.1] [6.9] [6.0] [5.1] [4.3] [3.5] -5
-2
14,109 18,519 16,094 13,889 11,905 10,141 8,377 6,393
-3 -10
[6.4] [8.4] [7.3] [6.3] [5.4] [4.6] [3.8] [2.9]
15,432 13,669 11,905 10,362 8,598 6,834 -4
Lift capacities are stated in pounds. Values in [ ] are stated in metric tons. Indicated figures are based on ISO LBS [7.0] [6.2] [5.4] [4.7] [3.9] [3.1] -15
[Metric Tons] -5
10567 and do not exceed 75% or tipping and 87% of hydraulic capacity and machine standing on firm, level
supporting surface. Loads are valid for 360° with machine support outriggers. Lifting capacities do not include -6
working equipment such as orange peel grapples, magnets, clamshells, etc. The load point is the center line of the -20
attachment pivot mounting pin on the stick. Their weights must be deducted from the numbers indicated in the lift
charts. Please contact SENNEBOGEN or your local dealer for optimum attachment selection. The operator / user of
Meters 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
the machine should be fully acquainted with the operator’s & safety manual provided be SENNEBOGEN. Capacities
Feet 0 5 10 15 20 25 30 35 40 45 50 55 60 65
apply only to the machine as originally manufactured and equipped by SENNEBOGEN.
33
PURPOSE-BUILT MATERIAL HANDLER
Outside mirror Solid rubber tires 14.00-24 (8x) incl. intermediate ring N/A
Optical and acoustic warning system Front axle automatic oscillating w/axle unlock (travel position) N/A
Positive filtered ventilation (pressurized cab) Strong hydraulic motors, direct mounted to each axle N/A
Safety check valves for elevating cab cylinder Drive train protection guards N/A
Polycarbonate side windows Crawler under carriage with mechanical adjustable tracks N/A
Fixed cab elevation 27.6“ (700 mm) triple grouser track shoes, canted N/A
Hydraulic elevating up and out cab E300/260 Maintenance free crawlers B6 N/A
Operator’s cab with floor window Hydraulic chain tension device N/A
Steering column instead of joystick steering N/A Increased size outrigger pads to decrease ground pressure N/A
Steering column in combination with joystick steering N/A 31.5“ (800 mm) triple grouser track shoes, canted N/A
Additional cameras 27.6“ (700 mm) forged flat track shoes, canted N/A
Crawler under carriage with hydraulic adjustable tracks N/A
WORKING EQUIPMENT
Purpose-built material handling boom ATTACHMENTS
Purpose-built material handling stick Orange peel grapple
Attachment hydraulic line connections with ball valves Mag grapple
Boom position 1 Clamshell
Safety check valves for stick cylinders Magnet
Safety check valves for boom cylinders Log grapple
Cylinder end position dumping Scrap shear
Boom hoist limitation Power attachment
Bronze bushings connected to automatic lubrication system Pipe handler
Stick limitation
LED light package boom
LED light package stick
Purpose-built material handling stick with reversing linkage
Purpose-built material handling boom for scrap shears
Boom position 2
35
GO FOR GREEN www.sennebogen-na.com
SENNEBOGEN LLC
840E/M/RHD-0419
Phone +1 (704) 347-4910
1957 Sennebogen Trail Fax +1 (704) 347-8894
Stanley, NC 28164 USA Email [email protected]