Eaton 420 Parts

420 Mobile Piston Pump
Service Parts Manual
ADU041, ADU049, ADU062

Exploded
Assembly 420
Series Pumps
40
24
50 23
23
58
36
22
42
56
38 16
12
54 52
30
4
2
55
12
55
14
32
6 52
33
57
10
18
28
26
2 EATON Hydraulics 420 Mobile Piston Pump Service Parts Manual E-PUPI-TP002-E April 2004
Typical Cross
Section
Part item number/torque values
50 Torque 119±12 lbf•ft

2x After adjusting
36 compensator to correct
Assemble with longer pressure torque jam
22 segment towards top nut to 7±1 lbf•ft
of pump then install item 58
2x Torque
37±3.7 lbf•in 23 42
26 58
24
10
32
33 Steel side of
8
valve plate must
1 3 face endcover
18 Press to bottom
of endcover pocket
30 4x Torque
2 16 14 28 97±9.7 lbf•ft
.173±.005 6 Press to dim shown with split to be

+2 oriented away from bearing within 5˚
57 Torque 28 lbf•ft of centerline
-1
Side View
EATON Hydraulics 420 Mobile Piston Pump Service Parts Manual E-PUPI-TP002-E April 2004 3
Typical Cross
Section
Part item number/torque values (cont.)
40 4x Torque 11±1 lbf•ft

+1
54 Torque 4-0 lbf•ft
38 +1
52 2x Ttorque 4 lbf•ft
-0
35 34
31 Stake in place
12
55 2x Torque 11±1 lbf•ft
+2
Top View 56 Torque 28-1 lbf•ft Dual Shaft Seal Option
44 Torque 119±12 lbf•ft
84 48 Torque 20±5 lbf•ft

45
after adjusting
displacement
86 2x Torque
22+4 lbf•ft
-3
85 46
80 81
Thru-Drive Part Option Adjustable Maximum Stop

(Replaces plug sub-assembly item 50-
reference kit 9900194-004)
Part Identifcation -
420 Series Pumps
ITEM PART NUMBER QUANTITY DESCRIPTION

1 See Table 1 1 SHAFT, DRIVE
2 4997176-001 1 RING, CRUSH/BEARING SHIM KIT 9900194-008
3 See Table 1 1 KEY, DRIVESHAFT
4 See Table 4 1 ENDCOVER
6 16026-610 1 ROLL PIN (VALVE PLATE)
8 See Table 8 1 PLATE, VALVE
10 16015-58-90 1 O-RING (END COVER PILOT)
12 16003-405-90 2 O-RING (END COVER/HOUSING)
14 See Table 14 1 HOUSING
16 4994698-001 1 BEARING ASSY, SHAFT (FRONT)
18 4994699-001 1 BEARING ASSY, SHAFT (REAR)
22 4993209-002 2 BEARING, SWASHPLATE
23 4993411-050 2 SCREW, CAP, SOCKET, FLAT, CSK (SWASH BEARING)
24 4993194-001 1 SPRING, BIAS
26 4997172-001 1 SWASHPLATE
28 See Table 28 1 ROTATING GROUP S/A
30 16147-816 4 SCREW, CAP (HOUSING/ENDCOVER)
31 882993 1 VFO DRAIN HOLE FILTER (DOUBLE SHAFT SEAL)
32 See Table 32 1 SEAL, SHAFT
33 16077-32 1 RING, RETAINING, INTERNAL (SHAFT SEAL)
34 16077-32 1 RING, RETAINING, INTERNAL (DOUBLE SHAFT SEAL)
35 See Table 32 1 SEAL, SHAFT (DOUBLE SHAFT SEAL)
36 See Table 36 1 COMPENSATOR KIT
38 16003-405-90 3 O-RING (COMPENSATOR/HOUSING)
39 16003-405-90 3 O-RING (SECONDARY COMPENSATOR/HOUSING)
40 See Table 40 4 SCREW, CAP (COMPENSATOR MOUNTING)
42 4998393-001 1 PISTON, CONTROL
44 4993570-001 1 PLUG, ADJUSTABLE VOLUME STOP
45 16133-14 1 O-RING (ADJUSTABLE VOLUME STOP)
46 4993571-325 1 SCREW, SET (ADJUSTABLE VOLUME STOP)
48 692867 1 692855 – NUT, SEALING (ADJUSTABLE VOLUME STOP)
50 16103-314 1 PLUG ASSY (FIXED VOLUME STOP)
52 16103-302 2 PLUG (ENDCOVER)
54 16103-302 1 PLUG (HOUSING)
55 See Table 55 2 PLUG (DIAGNOSTIC PORTS)
56 See Table 55 1 PLUG (TOP CASE DRAIN PORT)
57 See Table 55 1 PLUG (BOTTOM CASE DRAIN PORT)
58 70422-618 1 COVER, TAMPER PROOF (COMPENSATOR ADJ. SCREWS)
80 See Table 80 1 COUPLER
81 16008-000 1 COUPLER LOCK RING
84 70142-600 1 COVER PLATE, AUX. MOUNT
85 16007-14 1 O-RING, COVER PLATE
86 16032-606 2 SCREW, CAP (COVER PLATE)
Standard Seal Kit: 9900194-003 (Polyacrylate Shaft Seal)/ Optional Seal Kit: 9900194-007 (Flurocarbon Shaft Seal)
Adjustable Maximum Displacement Volume Stop Kit: 9900194-004
Drive Shaft Table
Item 1 - Drive Shaft Table

CODE POSITION
PART NUMBER DESCRIPTION 8,9 24,25 26 ITEM 3 KEY
4997174-005 .875 DIA. W/KEY, 1.62 EXT 01 00 0,1,2 24500-619
4997177-013 .875 DIA. W/KEY, 1.62 EXT 01 AA 0,1,2 24500-619
4997177-014 .875 DIA. W/KEY, 1.62 EXT 01 AB 0,1,2 24500-619
4997177-015 .875 DIA. W/KEY, 1.62 EXT 01 AC 0,1,2 24500-619
4997174-004 1.00 DIA W/KEY, 1.81 EXT 02 00 0,1,2 16246-516
4997177-007 1.00 DIA W/KEY, 1.81 EXT 02 AA 0,1,2 16246-516
4997177-008 1.00 DIA W/KEY, 1.81 EXT 02 AB 0,1,2 16246-516
4997177-009 1.00 DIA W/KEY, 1.81 EXT 02 AC 0,1,2 16246-516
4997174-002 SAE J744- 25-3 TAPER 04 00 0,1,2 20100-25
4997177-002 SAE J744- 25-3 TAPER 04 AA 0,1,2 20100-25
4997177-003 SAE J744- 25-3 TAPER 04 AB 0,1,2 20100-25
4997177-004 SAE J744- 25-3 TAPER 04 AC 0,1,2 20100-25
4995082-003 13 TOOTH, 1.62 EXT (DUAL SEAL) 05 00 3 -
4997174-003 13 TOOTH 16/32, 1.62 EXT 05 00 0,1,2 -
4997177-010 13 TOOTH 05 AA 0,1,2 -
4997177-011 13 TOOTH 16/32, 1.62 EXT 05 AB 0,1,2 -
4997177-012 13 TOOTH 16/32, 1.62 EXT 05 AC 0,1,2 -
4995082-001 15 TOOTH, 1.81 EXT (DUAL SEAL) 08 00 3 -
4997174-001 15 TOOTH 16/32, 1.81 EXT 08 00 0,1,2 -
4997177-001 15 TOOTH 16/32, 1.81 EXT 08 AA 0,1,2 -
4997177-005 15 TOOTH 16/32, 1.81 EXT 08 AB 0,1,2 -
4997177-006 15 TOOTH 16/32, 1.81 EXT 08 AC 0,1,2 -
4997596-001 15 TOOTH, 1.81 EXT (DUAL SEAL) 08 AC 3 -
4997174-006 1.00 TAPER W/.375-24 THD 30 00 0,1,2 -
4997177-016 1.00 TAPER W/.375-24 THD 30 AA 0,1,2 -
4997177-017 1.00 TAPER W/.375-24 THD 30 AB 0,1,2 -
4997177-018 1.00 TAPER W/.375-24 THD 30 AC 0,1,2 -
4997174-007 1.00 DIA. W/KEY & .375 THD 31 00 0,1,2 16246-516
4998481-001 14 TOOTH 12/24, 2.18 EXT. 32 00 3 -
420 Series Eaton
Pumps
Kit 9900194-008 Shimming Process

Installation Information
Introduction
This shim kit is to replace the crush ring within the pump
housing. If the housing, drive shaft, shaft bearings or end
cover is replaced during servicing, the original crush ring can
no longer be used to assure proper bearing set.
Shimming procedures:
1 Measure the thickness of the existing crush ring.
2 To obtain a starting point, stack shims to a few thou-
sandth of an inch less than the measurement of existing
crush ring. Then insert shims into the housing in the
same location as the removed crush ring.
3 Assemble the housing (**without interface o-ring seals),
shaft bearings, shaft and end cover. Install the end cover cap Cap Screws 30
screws and torque to 97 +/- 9 lbf.ft.
4 Using a dial indicator, measure drive shaft end play. Target
bearing set range is .001" clearance to .002" interference
(preload). Add shims to achieve proper bearing set. If no
movement of the shaft is observed, shims will need to be End Cover 4
removed and steps 3 and 4 repeated.
5 Finish the assembly of the pump. Rear Bearing 18
Shaft 1
Crush Ring 2
Front Bearing 16
Shim Kit 9900194-008 2
Housing 14
End Cover Table
Item 4 - End Cover Table

CODE POSITION
KIT NUMBER PART NUMBER DESCRIPTION 4,5,6 10,11 13 24,25
9900267-001 4993702-001 ENDCOVER, THRU-DRIVE DUAL B, CODE 61, 62CC 062 AB 0 AC
9900267-002 4993702-002 ENDCOVER, THRU-DRIVE DUAL B, CODE 61, METRIC 62CC 062 AD 0 AC
9900267-003 4993704-001 ENDCOVER, THRU-DRIVE DUAL B, CODE 61, 49CC 049 AB 0 AC
9900267-004 4993704-002 ENDCOVER, THRU-DRIVE DUAL B, CODE 61, METRIC 49CC 049 AD 0 AC
9900267-005 4993941-001 ENDCOVER, SIDE PORT, CODE 61, 62CC 062 AB 0 00
9900267-006 4993941-002 ENDCOVER, SIDE PORT, CODE 61, 62CC METRIC 062 AD 0 00
9900267-007 4993943-001 ENDCOVER, SIDE PORT, CODE 61, 49CC 049 AB 3 00
9900267-008 4993943-002 ENDCOVER, SIDE PORT, CODE 61, 49CC METRIC 049 AD 0 00
9900267-009 4994658-001 ENDCOVER, REAR PORT, CODE 61, 49CC 049 AA 0 00
9900267-010 4994658-002 ENDCOVER, REAR PORT, CODE 61, 62CC METRIC 049 AC 0 00
9900267-011 4994660-001 ENDCOVER, REAR PORT, CODE 61, 62CC 062 AA 0 00
9900267-012 4994660-002 ENDCOVER, REAR PORT, CODE 61, 62CC METRIC 062 AC 0 00
9900267-013 4995208-001 ENDCOVER, REAR PORT, SAE THREADED, 41CC 041 AF 0 00
9900267-014 4995212-001 ENDCOVER, SIDE PORT, SAE THREADED, 41CC 041 AF 0 00
9900267-015 4996582-001 ENDCOVER, THRU-DRIVE DUAL A, SAE THREADED, 41CC 041 AF 0 AA
9900267-016 4996582-002 ENDCOVER, THRU-DRIVE DUAL B, SAE THREADED, 41CC 041 AF 0 AC
420 Series Mobile Piston Pump

End Cover Views
Rear Ported
Side Ported
Thru-Drive
Timing Plate Table
4995488-001 REV { } LH 4995489-001 REV { } RH
Item 8 - Timing Plate Table

CODE POSITION
PART NUMBER DESCRIPTION 4,5,6 7
4995488-003 PLATE, VALVE 49cc (LH, 3.00) 049 L
4995489-003 PLATE, VALVE 49cc (RH, 3.00) 049 R
LH RH
Part Number
Timing Plate Identification
Housing
Rotating Groups
Shaft Seals
Item 14 - Housing Table

CODE POSITION
PART NUMBER DESCRIPTION 8,9 12 26 27,28
4994972-001 HOUSING (DOUBLE SEAL) not 32 1,2 3 not AB, AC
4994972-002 HOUSING (DOUBLE SEAL, METRIC) not 32 3,4 3 not AB, AC
4994972-003 HOUSING (DOUBLE SEAL, SWASH SENSOR) not 32 1,2 3 AB
4997173-001 HOUSING not 32 1,2 not 3 not AB, AC
4997173-002 HOUSING (METRIC) not 32 3,4 not 3 not AB, AC
4997173-003 HOUSING (SWASH SENSOR) not 32 1,2 not 3 AB
4998580-001 HOUSING (C MOUNT, DOUBLE SEAL) 32 1,2 3 00
Item 28 - Rotating Group Table

CODE POSITION
PART NUMBER DESCRIPTION 4,5,6 27,28
4993463-001 ROTATING GROUP S/A 49cc (3.00 in3) 049 not AC
Item 32 - Shaft Seal

CODE POSITION
PART NUMBER DESCRIPTION 8,9 26
16253-218 SEAL, SHAFT, FLUOROCARBON, SAE B Not 32 2 or 3
4993012-001 SEAL, SHAFT, POLYACRYLATE, SAE B Not 32 1
4998834-001 SEAL, SHAFT, FLUOROCARBON, SAE C SHAFT 32 3
Compensator Kits -
Factory Set
Item 36 - Compensator (Pump Controls)

CONTROL
CODE CODE CODE CODE
KIT NUMBER 14 15,16 PRESSURE LIMIT SETTING 17,18 FLOW SETTING 21,22
9900250-003 A 27 199.9-206.8 bar [2900-3000 lbf/in2] 25 23.44-26.89 bar [340-390 lbf/in2] 00
9900250-013 A 28 206.8-213.7 bar [3000-3100 lbf/in2] 10 9.65-12.41 bar [140-180 lbf/in2] 0A
9900250-022 ❋ A 28 206.8-213.7 bar [3000-3100 lbf/in2] 14 12.41-15.17 bar [180-220 lbf/in2] 00
9900250-026 ❋ A 28 206.8-213.7 bar [3000-3100 lbf/in2] 14 12.41-15.17 bar [180-220 lbf/in2] 0A
9900250-010 ● A 43 275.8-282.7 bar [4000-4100 lbf/in2] 14 12.41-15.17 bar [180-220 lbf/in2] 00
9900250-015 ● A 43 275.8-282.7 bar [4000-4100 lbf/in2] 14 12.41-15.17 bar [180-220 lbf/in2] 0A
9900250-012 B 28 206.8-213.7 bar [3000-3100 lbf/in2] 24 22.75-25.51 bar [330-370 lbf/in2] 00

9900250-019 B 28 206.8-213.7 bar [3000-3100 lbf/in2] 28 26.20-28.96 bar [380-420 lbf/in2] 0A
9900250-011 B 43 275.8-282.7 bar [4000-4100 lbf/in2] 24 22.75-25.51 bar [330-370 lbf/in2] 00
9900250-021 C 12 137.9-144.8 bar [2000-2100 lbf/in2] 00 NO FLOW COMP. SETTING 00

9900250-009 ▲ C 43 275.8-282.7 bar [4000-4100 lbf/in2] 00 NO FLOW COMP. SETTING 00
Distributor Service Kits

❋ Low pressure range, pressure and flow compensator, SAE Ports
● High pressure range, pressure and flow compensator, SAE Ports
Low pressure range, pressure compensator
▲ High pressure range, pressure compensator
Mounting Screws
Plug Assemblies
Couplings
Item 40 - Compensator Mounting Screw

CODE POSITION
PART NUMBER DESCRIPTION 14 19,20 21,22
16148-412 SCREW, CAP (COMPENSATOR MOUNTING) A,B,C 00 00,0A
16148-434 SCREW, CAP (PROP. COMP. MOUNTING) D 00 0B,0C
Items 55, 56, 57 - Plug Subassemblies

CODE POSITION
PART NUMBER DESCRIPTION 10,11 12 13 24,25
16103-304 PLUG (DIAGNOSTIC PORTS) .4375-20 THD Side 1,2 3 N/A
16103-306 PLUG (DIAGNOSTIC PORTS) .5625-18 THD Rear 1,2 1 -
9237-002 PLUG (DIAGNOSTIC PORTS) M12 x 1.5 THD Side 3,4 4 N/A
9237-003 PLUG (DIAGNOSTIC PORTS) M14 x 1.5 THD Rear 3,4 2 -
16103-310 PLUG (TOP CASE DRAIN PORT) .875-14 THD - 2 1,3 -
9237-005 PLUG (TOP CASE DRAIN PORT) M22 x 1.5 THD - 4 2,4 -
16103-310 PLUG (BOTTOM CASE DRAIN PORT) .875-14 THD - 1 1,3 -
9237-005 PLUG (BOTTOM CASE DRAIN PORT) M22 x 1.5 THD - 3 2,4 -
Item 80 - Thrudrive Couplings

CODE POSITION
PART NUMBER DESCRIPTION 24,25
70111-687 COUPLER, 11 TOOTH (SAE A) AB
70411-638 COUPLER S/A, 13 TOOTH (SAE B) AC
Model Codes
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 Pump Series 08 – 2 Bolt B (SAE J744-101-2) AD – Side Ports, Suction - 2.00 12 Case Drain Ports
with 15 Tooth 16/32 4-Bolt Split Flange Port
ADU – 420 Series Open Spline (ANSI B92. 1-1996 Standard Pressure Series
1 – .875-14 UNF-2B O-Ring
Circuit Piston Pump MOD.), Shaft Extension (Code 61) with M12 x
Port - Top
2 – .875-14 UNF-2B O-Ring
4 5 6 Pump Displacement 46mm (1.81in.) 1.75 Thread; Pressure -
Port - Bottom
30 – 2 Bolt B (SAE J744-101-2) 1.00 4-Bolt Split Flange
041 – 41.0 cm3/r [2.50 in3/r] 3 – M22 x 1.5 O-Ring
with .125:1 25.4mm Port Standard Pressure
049 – 49.2 cm3/r [3.00 in3/r] Port - Top
(1.00in.) Diameter Tapered Series (Code 61) with
062 – 62.3 cm3/r [3.80 in3/r] 4 – M22 x 1.5 O-Ring
Shaft, 6.38mm (.251in.) M10 x 1.5 Thread
Port - Bottom
7 Input Shaft Rotation
Wide x 19.8mm (0.78in.) AE – Rear Ports, Suction -
Long Keyway, .375-24 1.875-12 UN-2B SAE 13 Diagnostic Pressure Ports•
R – Right Hand (Clockwise) UNF-2B Thread; 35.1mm O-Ring Port; Pressure -
Right Side Suction Port; (1.38in.) Shaft Extension 1.3125-12 UN-2B SAE 0 – No Diagnostic Pressure
Left Side Pressure Port 31 – 2 Bolt B (SAE J744-101-2) O-Ring Port (ADU041 and Ports
L – Left Hand with 25.4 [1.00] Diameter ADU049 Only) 1 – .5625-18 UNF-2B SAE
(Counter-clockwise) Straight Key Shaft AF – Side Ports, Suction - O-Ring Ports - Suction and
Left Side Suction Port; w/Internal .375-24 UNF- 1.875-12 UN-2B SAE Pressure Ports - Plugged
Right Side Pressure Port 2B Thread O-Ring Port; Pressure - (Rear Ports Only)
1.3125-12 UN-2B SAE 2 – M14 x 1.5 Metric O-Ring
8 9 Front Mount and Shaft 10 11Main Ports Size & O-Ring Port (ADU041 and Ports - Suction and
01 – 2 Bolt B (SAE J744-101-2) Location ADU049 Only) Pressure Ports - Plugged
with 22.2mm (0.88in.) AG – Rear Ports, Suction - (Rear Ports Only)
AA – Rear Ports; Suction -
Diameter Straight Key M48 x 2 Metric O-Ring 3 – .4375-20 UNF-2B SAE O-
2.00 SAE J518 4-Bolt
Shaft (SAE J744-22-1) Port; Pressure - M33 x Ring Ports - Suction and
Split Flange Port
(Key Included) 2 Metric O-Ring Port Pressure Ports - Plugged
Standard Pressure Series
02 – 2 Bolt B (SAE J744-101-2) (ADU041 and ADU049 (Side Ports Only)
(Code 61); Pressure -
with 25.4mm (1.00in.) Only) 4 – M12 x 1.5 Metric O-Ring
1.00 SAE J518 4-Bolt
Diameter Straight Key AH – Side Ports, Suction - Ports - Suction and
Split Flange Port
Shaft (SAE J744-25-1) M48 x 2 Metric O-Ring Pressure Ports - Plugged
Standard Pressure Series
(Key Included) Port; Pressure - M33 x (Side Ports Only)
(Code 61)
04 – 2 Bolt B (SAE J744-101-2) AB – Side Ports, Suction - 2.00 2 Metric O-Ring Port 14
with 25.4mm (1.00in.) (ADU041 and ADU049 Controller Type
SAE J518 4-Bolt Split
Diameter Tapered Key Flange Port Standard Only) A – Pressure Flow
Shaft (SAE J744-25-3) Pressure Series (Code AK – Rear Ports, Suction - Compensator With
(Key Included), .750-16 61); Pressure - 1.00 SAE 2.00 SAE J518 4-Bolt .4375-20 SAE O-Ring
UNF-2B Thread, Shaft J518 4-Bolt Split Flange Split Flange Port Load Sense Port
Extension 69.8mm Port Standard Pressure Standard Pressure B – Pressure Flow
(2.75in.) Series (Code 61) Series (Code 61); Compensator With
05 – 2 Bolt B (SAE J744-101-2) AC – Rear Ports, Suction - 2.00 Pressure - 1.3125-12 M14 x 1.5 Metric O-Ring
with 13 Tooth 16/32 4-Bolt Split Flange Port UN-2B SAE O-Ring Port Load Sense Port
Spline (ANSI B92. 1-1996 Standard Pressure Series (ADU062 Only) C – Pressure Compensator
MOD.), Shaft Extension (Code 61) with M12 x Only
41.1mm (1.62in.) 1.75 Thread; Pressure - *Not availble on thru-drive end covers
1.00 4-Bolt Split Flange
Port Standard Pressure
Series (Code 61) with
M10 x 1.5 Thread
Model Codes
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
15 16 Pressure Compensator 21 22 Control Special Features 26 Shaft Seal 31 Identification/Packaging

Setting (Tolerance on 00 – No Control Special Features 0 – No Shaft Seal 0 – Standard Eaton
Setting) 0A – Bleed Down Orifice 1 – Standard Polyacrylate Identification Box
28 – 206.8-213.7 bar Shaft Seal Packaging
23 Maximum Displacement 2 – Fluorocarbon Rubber
[3000-3100 lbf/in2]
Option Shaft Seal 32 Design Level
35 – 241.3-248.2 bar
[3500-3600 lbf/in2] 1 – Standard Displacement (As 3 – Double, Two-Way Shaft A – First Design
43 – 275.8-282.7 bar Given In Code Title) Seal, Fluorocarbon With
[4000-4100 lbf/in2] 2 – External Manual VHO Filter
Stroke Adjustment
17 18 Flow Compensator 27 28Pump Special Features
Setting (Tolerance on 24 25 Auxiliary (Rear) Mount 00 – No Special Features
Setting) & Output Shaft AA – Auxiliary Mounting
00 – No Flow Compensator 00 – No Auxiliary Mounting Cover Plate
Setting Features AB – Swash Position Sensor
10 – 9.65-12.41 bar AA – Dual SAE J744 Flange AC – Shaft Speed Sensor
[140-180 lbf/in2] 82-2 (2 Bolt A); Accepts
29 30 Paint
14 – 12.41-15.17 bar 9T 16/32 Spline with 31.7
[180-220 lbf/in2] [1.25] Shaft Extension 00 – No Paint
20 – 17.24-19.99 bar (No Coupler Required) CD – Blue Per Spec 209-13CD
[250-290 lbf/in2] AB – Dual SAE J744 Flange
24 – 22.75-25.51 bar 82-2 (2 Bolt A); Accepts
[330-370 lbf/in2] 11T 16/32 Spline with
31.7 [1.25] Shaft SERIAL NUMBER/DATE CODE INTERPRETATION
19 20 Secondary
17 I 03 UF 1010
Extension (Coupler
Compensator Setting Included)
00 – No Secondary AC – Dual SAE J744 Flange
Compensator 101-2 (2 Bolt B); Accepts Serial Number
13T 16/32 Spline with Manufacturing Plant - Hutchinson, KS
41.2 [1.62] Extension
(Coupler Included) Year Built
Month Code - A = January, etc.
Day of Month
Eaton product number or

customer number
Serial number/date code
Complete model code or
model code up to rotation
if requested (no bar code)
Parts list revision level
Pump Startup
Make sure the reservoir and Before starting the pump, fill bleed valve. All inlet connec- After the pump is primed,
circuit are clean and free of with fluid through one of the tions must be tight to pre- tighten the loose outlet con-
dirt and debris prior to filling ports. This is particularly vent air leaks. nections, then operate for
with hydraulic fluid. important if the pump is Once the pump is started, it five to ten minutes
Fill the reservoir with filtered above the fluid level of the should prime within a few (unloaded) to remove all
oil to a level sufficient to pre- reservoir. seconds. If the pump does trapped air from the circuit. If
vent vortexing at suction When initially starting the not prime, check to make reservoir has a sight gage,
connection to pump inlet. pump, remove all trapped air sure that there are no air make sure the fluid is
It is good practice to clean from the system. This can be leaks in the inlet line and con- clear–not milky.
the system by flushing and accomplished by loosening nections. Also check to make Add fluid to the reservior up
filtering using an external the pump outlet fittings or sure that trapped air can to the proper fill level.
slave pump. connections before starting escape at the pump outlet.
the pump, or by using an air
Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714
© 2004 Eaton Corporation

All rights reserved
Printed in USA
Document No. E-PUPI-TP002-E
April 2004

Eaton 420 Parts

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420 Mobile Piston Pump

Service Parts Manual

ADU041, ADU049, ADU062

Part item number/torque values

50 Torque 119±12 lbf•ft

.173±.005 6 Press to dim shown with split to be

Part item number/torque values (cont.)

40 4x Torque 11±1 lbf•ft

44 Torque 119±12 lbf•ft

84 48 Torque 20±5 lbf•ft

Thru-Drive Part Option Adjustable Maximum Stop

ITEM PART NUMBER QUANTITY DESCRIPTION

Item 1 - Drive Shaft Table

Kit 9900194-008 Shimming Process

Shim Kit 9900194-008 2

Item 4 - End Cover Table

420 Series Mobile Piston Pump

4995488-001 REV { } LH 4995489-001 REV { } RH

Item 8 - Timing Plate Table

Timing Plate Identification

Item 14 - Housing Table

Item 28 - Rotating Group Table

Item 32 - Shaft Seal

Item 36 - Compensator (Pump Controls)

9900250-012 B 28 206.8-213.7 bar [3000-3100 lbf/in2] 24 22.75-25.51 bar [330-370 lbf/in2] 00

9900250-021 C 12 137.9-144.8 bar [2000-2100 lbf/in2] 00 NO FLOW COMP. SETTING 00

Distributor Service Kits

Item 40 - Compensator Mounting Screw

Items 55, 56, 57 - Plug Subassemblies

Item 80 - Thrudrive Couplings

15 16 Pressure Compensator 21 22 Control Special Features 26 Shaft Seal 31 Identification/Packaging

Eaton product number or

© 2004 Eaton Corporation

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