Prepare : CPK PWOG-HZL-6033-PR-RE-004

Draft Losses / Pressure drop Review : CPK Rev A

calculations for revised gas
Approve : NVR Sheet 1 of 2
profile / duct configuration
Date :23.04.2021

Draft Losses / Pressure drop calculations for revised gas

profile / duct configuration

OWNER
HINDUSTHAN ZINC LIMITED

PREPARED BY
M/S PWOG PLANT ENGINEERING PVT LTD

A 23.04.2021 ISSUED FOR APPROVAL CPK CPK NVR

REV REV DATE PURPOSE PREPD REVWD APPD
FLUID PHASE CODE: Gas
ITEM SYMBOL UNITS
Dust collector 2 outlet Dust collector 2 outlet Dust collector 2 outlet
1 Point Furnace Top Dust collector 1 (East Inlet cooling (Middle Inlet cooling (West Inlet cooling Tube Cooler Outlet Tube Cooler Outlet Tube Cooler Outlet Tube cooler Outlet HDR DCV Bag filter -Outlet
duct-Inlet) duct-Inlet) duct-Inlet) REMARKS
From
East Inlet cooling duct- Middle Inlet cooling West Inlet cooling duct-
2 Dust Collector 1 Dust collector 2 Tube Cooler Inlet Tube Cooler Inlet Tube Cooler Inlet DCV Bag filter -Inlet ID fan Inlet
To Outlet duct-Outlet Outlet
3 Line Number
4 Fluid Code 3 3 3 3 3 3 3 3 3 3
5 Fluid Phase V V V V V V V V V V
9 Pressure Inlet Pin bara 1.0130 1.0082 1.0050 1.0050 1.0050 0.9948 0.9948 0.9948 0.9946 0.9778
10 Pag -30.00 -509.00 -829.00 -829.00 -829.00 -1849.00 -1849.00 -1849.00 -1869.00 -3549.00
11 Pressure Outlet Pout bara 1.008160 1.00 1.00 1.00 1.00 0.99 0.99 0.99 0.99 0.97
12 Pag -509.00 -829.00 -849.00 -849.00 -849.00 -1869.00 -1869.00 -1869.00 -2249.00 -3839.00
13 Op. Temp. T °C 800.00 800.00 800.00 800.00 800.00 800.00 800.00 800.00 800.00 800.00
14 °F 1073.15 1073.15 1073.15 1073.15 1073.15 1073.15 1073.15 1073.15 1073.15 1073.15
Nett Pressure available at ID fan
15 Flow Rate Design Margin % 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
22 Gas Flow Rate Qg kg/hr 52500 52500 17500 17500 17500 17500 17500 17500 52500 52500
inlet is -3840 Pa due to
23 MMSCFD 36.3 36.3 12.1 12.1 12.1 12.1 12.1 12.1 36.3 36.3 additional duct of new Dust
24 Gas Mol. Wt. M.W. 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 collector.
25 Gas Z Factor Z 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
26 Cp/Cv k 1.29 1.29 1.29 1.29 1.29 1.29 1.29 1.29 1.29 1.29
27 Fluid Viscosity μ cP 0.009000 0.009000 0.009000 0.009000 0.009000 0.009000 0.009000 0.009000 0.009000 0.009000
31 Duct Roughness ε mm 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500
32 Empirical Constant C 150 150 150 150 150 150 150 150 150 150
33 Str. Duct Length m 28.0 16.3 6.0 6.0 6.0 6.0 6.0 6.0 16.3 28.0
35 Elbow 70 QTY. 2 2 2 3
39 Reducer 100 QTY. 1
46 Nozzle entrance 0.78 QTY. 1 1 1 1
47 exit 1 QTY. 1 1 1 1
49 Duct Spec.
51 Duct I.D. di inches 62.99 62.99 35.43 35.43 35.43 35.43 35.43 35.43 62.99 62.99
52 di mm 1600.00 1600.00 900.00 900.00 900.00 900.00 900.00 900.00 1600.00 1600.00
53 Gas Vol. Fraction % 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0
54 Mixture Density ρm kg/m3 0.33 0.33 0.33 0.33 0.33 0.32 0.32 0.32 0.32 0.32
55 Erosional Velocity Ve m/s N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A
56 Liq. Sp. Gr. Sl N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
57 Total Weight flow W kg/h 52,500 52,500 17,500 17,500 17,675 17,675 17,675 17,675 53,025 53,025
58 Total Volume Flow Q m3/hr 160214.7 160724.8 53585.6 53574.9 54110.7 54665.5 54665.5 54665.5 164029.6 166847.9
59 Actual Velocity V m/s 22.15 22.22 23.41 23.40 23.64 23.88 23.88 23.88 22.67 23.06
60 Ratio of Ve % N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.
61 Mach Number @ outlet 0.035 0.035 0.037 0.037 0.038 0.038 0.038 0.038 0.036 0.037
62 ρv2 Pa 161 161 179 179 183 184 184 184 166 169
63 Noise/Vibration Check OK OK OK OK OK OK OK OK OK OK
64 Duct relative roughness ε' 0.00156 0.00156 0.00278 0.00278 0.00278 0.00278 0.00278 0.00278 0.00156 0.00156
65 Reynolds no. Re 1,290,104 1,290,104 764,506 764,506 772,151 772,151 772,151 772,151 1,303,005 1,303,005
69 Moody Factor f 0.0221 0.0221 0.0258 0.0258 0.0258 0.0258 0.0258 0.0258 0.0221 0.0221
76 Friction Loss per 100 m bar / 100 m 0.00111 0.001 0.003 0.003 0.003 0.003 0.003 0.003 0.001 0.001
81 Total Pressure Losses ΔPT bar 0.00480 0.0032 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0038 0.0035

NOTES

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