Coral Sea Owners Manual Standard

Coral Sea
Owner’s Manual
Parker Hannifin
2630 E. El Presidio Street
Carson, CA 90810
www.parker.com/watermakers
TABLE OF CONTENTS
1 SYSTEM DESCRIPTION
2 PRE-INSTALLATION NOTES
3 ELECTRICAL INFORMATION
4 INSTALLATION REQUIREMENTS
5 OPERATIONS MANUAL
6 R.O. MEMBRANE INSTALL & CARE
7 MAINTENANCE AND REPAIR
8 COMPONENT USER MANUALS
9 DRAWING PULL-OUTS
10 SPARE PARTS LIST
Coral Sea Owner's Manual

SECTION 1
SYSTEM DESCRIPTION

SYSTEM DESCRIPTION:
CORAL SEA MODELS

GALLONS/DAY TONS/DAY VOLTAGE
Vertical 2800 10.5 460V/60Hz/3Ph or 380V/60Hz/3Ph
Vertical 4200 16 460V/60Hz/3Ph or 380V/60Hz/3Ph
Horizontal 2800 10.5 460V/60Hz/3Ph or 380V/60Hz/3Ph

Horizontal 4200 16 460V/60Hz/3Ph or 380V/60Hz/3Ph
SYSTEM SPECIFICATIONS:
HIGH REJECTION & HIGH YIELD MEMBRANE ELEMENTS:
Frame Configuration Single Length Membrane Element Vessels with Single Depth Membrane
Rack
PERFORMANCE:
RATED PERFORMANCE / PRODUCT WATER PRODUCED:
+-15% at 820 PSI 77◦ F & 35,000 PPM TDS typical seawater
56.6 bar 25◦ C & 35,000 PPM TDS typical seawater
5516 kPa 25◦ C & 35,000 PPM TDS typical seawater
57.7 Kg/cm2 25◦ C & 35,000 PPM TDS typical seawater
Model Number Gallons/Day Liters/Day

2800 2800 10,599
3600 3600 13,627
4200 4200 15,899
5200 5200 19,684
6200 6200 23,470
6800 6800 25,741

SALT REJECTION (CHLORIDE ION):
Per individual R.O. Membrane Element
Minimum 99.2%, Average 99.6%
PRODUCT WATER TEMPERATURE: Ambient to feed water temperature
SPECIFICATIONS:
SYSTEM FEED WATER:
FLOW:
GALLONS PER MINUTE LITERS PER MINUTE

ALL MODELS 15.6 59
SALINITY RANGE:
Seawater Systems up to 50,000 ppm TDS
TEMPERATURE RANGE: Max. 122◦ F (50◦ C), Min. 33◦ F (.5◦ C)
pH RANGE: 3-11 (typical seawater pH is 8)
REVERSE OSMOSIS MEMBRANE:

TYPE: Selected aromatic tri-polyamid, thin film composite, spiral wound, single pass reverse
osmosis membrane element.
CHLORINE TOLERANCE: 0.1 PPM
SYSTEM PRESSURE:
Minimum: 15 psi Maximum: 60 psi

1 bar 4.1 bar
103 kPa 414 kPa
1 Kg/cm2 4.2 Kg/cm2

SYSTEM OPERATION:
Seawater 820 psi

56.6 bar
5516 kPa
57.7 Kg/cm2
Brackish Varies w/PPM
DIMENSIONS & WEIGHT:

DIMENSIONS: REFER TO SECTION 9 DRAWING PULL-OUTS
WEIGHT:
MODEL POUNDS KILOGRAMS

ALL MODELS 425 -750 193 - 340
NOTE: System gross shipping weight add approximately 160 lbs. / 68 Kg
WATER CONNECTIONS:
Model 2800 3600 4200 5200 6200 6800

System Feed ¾ Inch ¾ Inch 1 Inch 1 Inch 1 Inch 1 Inch
Water Inlet Flange Flange Flange Flange Flange Flange
(American (American (American (American (American (American
Standard) Standard) Standard) Standard) Standard) Standard)
System ¾ Inch ¾ Inch 1 Inch 1 Inch 1 Inch 1 Inch
Rinse/Cleaning Flange Flange Flange Flange Flange Flange
Chemical Inlet (American (American (American (American (American (American
Brine Discharge ¾ Inch ¾ Inch 1 Inch 1 Inch 1 Inch 1 Inch
Flange Flange Flange Flange Flange Flange
Rinse/Cleaning ¾ Inch ¾ Inch 1 Inch 1 Inch 1 Inch 1 Inch
Chemical Flange Flange Flange Flange Flange Flange
Return (American (American (American (American (American (American
Product ½ Inch ½ Inch ¾ Inch ¾ Inch ¾ Inch ¾ Inch
Flange Flange Flange Flange Flange Flange
Standard) Standard Standard) Standard) Standard) Standard)

ELECTRICAL:
CAUTION: The Parker Hannifin Reverse Osmosis Desalination System is designed to be as
electrically efficient as possible. The High Pressure Pump’s RPM’s and Operating Pressure
govern the amount of energy required by the High Pressure Pump’s Electric Motor. In order to
maintain a sufficient flow of feed water into the Reverse Osmosis Membrane Element, Parker
Hannifin utilizes several different Driver/Driven pulley ratios. These different pulley ratios, in
turn, create different power requirements.
The Parker Hannifin Systems utilize a three phase, mono Cycle (Hz) Electric Motor of either 50
or 60 Hz. When operating on 50 Hz, the electric motor turns slower than a motor used in a 60
Hz operation. However, the High Pressure pump must be driven at a predetermined RPM. For
this reason, Parker Hannifin systems utilize different pulley ratios to drive the High Pressure
Pump (Optional Pump). The High Pressure Pump maintains it’s predetermined RPM when
operating on the specified power source.
Therefore, do not attempt to operate the Parker Hannifin system from a power source that
creates 50 Hz if you have a 60 Hz System. Likewise, do not attempt to operate the Parker
Hannifin system from a source that creates a 60 Hz if you have a 50 Hz System.
If the Parker Hannifin system is set up for 50 Hz and operated at 60 Hz, the motor will turn too
fast and require excessive power. This over stresses and overheats the motor. If the Parker
Hannifin system is set up for 60 Hz but operated at 50 Hz, R.O. Membrane Element fouling may
occur. This is because the motor turns too slowly and drives the High Pressure pump slower
than the required predetermined speed thus subjecting the R.O. Membrane Element to high
recovery (percentage ratio of feed to product).

CHEMICAL SAFETY & FIRST AID
Parker Hannifin SRC SC Storage Chemical
WARNING! CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED, AVOID BREATHING DUST &
FUMES. CAUSES IRRITATION TO EYES & MUCOUS MEMBRANES. DO NOT TAKE INTERNALLY. KEEP AWAY
FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER & INDUCE VOMITING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
MEDICAL PERSONNEL FAMILIAR WITH:

Parker Hannifin’s “SRC SC”, SYSTEM & MEMBRANE STORAGE CHEMICAL,
are available 24 HOURS A DAY, 7 DAYS A WEEK,
U.S.A. TOLL FREE MEDICAL EMERGENCY NUMBER 1-800-228-5635.
FOR INDUSTRIAL USE ONLY.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly was
contacted parts after handling. Do not allow powder to become wetted with small amounts of water.
Adding small amounts of water to powder may liberate irritating sulfur dioxide gas. Add powder to
specified amount of water only. Do not mix with other chemicals or cleaners. If spilled, sweep up as
much as possible then flush with water to drain.
KEEP OUT OF REACH OF CHILDREN.
Parker Hannifin SRC MCC-1 Membrane Cleaning Chemical
WARNING! CONTAINS SODIUM METASILICATE. HARMFUL IF SWALLOWED. MAY CAUSE BURNS. AVOID
CONTACT WITH EYES. AVOID PROLONGED CONTACT WITH SKIN. DO NOT TAKE INTERNALLY. KEEP AWAY
FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITTING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET
IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.

Parker Hannifin’s “SRC MCC1”, R.O. MEMBRANE ELEMENT ALKALINE DETERGENT CLEANING CHEMICAL
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly wash
Add powder to specified amount of water only. Do not mix with other chemicals or cleaners. If spilled,
sweep up as much as possible then flush with water to drain.

WARNING! CONTAINS SULFAMIC ACID. CAUSES BURNS, EYE & SKIN IRRITATION. HARMFUL IF
SWALLOWED. AVOID BREATHING DUST. DO NOT TAKE INTERNALLY. KEEP AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITTING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET
IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.

Parker Hannifin’s “SRC MCC2”, R.O. MEMBRANE ELEMENT ACID CLEANING CHEMICAL
DO NOT MIX WITH CHLORINATED SOLUTIONS OR COMPOUNDS. Use with adequate ventilation. Prevent
breathing dust & prevent contact with eyes. Thoroughly wash contacted parts after handling. Do not
allow powder to become wetted with small amounts of water. Add powder to specified amount of water
only. Do not mix with other chemicals or cleaners. If spilled, sweep up as much as possible then flush
with water to drain.
WARNING! CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED. AVOID BREATHING DUST

AND FUMES. CAUSES IRRITATION TO EYES AND MUCOUS MEMBRANES. DO NOT TAKE INTERNALLY.
KEEP AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER AND INDUCE VOMITTING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. CONTACT A PHYSICIAN IF
IRRITATION PERSISTS.

Parker Hannifin’s “SRC MCC3”, R.O. MEMBRANE ELEMENT RUST REMOVER CLEANING CHEMICAL
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly was
Adding small amounts of water to powder may liberate irritating sulfur dioxide gas. Add powder to
specified amount of water only. Do not mix with other chemicals or cleaners. If spilled, sweep up as
much as possible then flush with water to drain.

Coral Sea Vertical 6800
Parker Hannifin Corp. warrants that the Parker Hannifin Desalination System performs according to the specifications for a
period of twelve (12) months and specifically listed components are warranted for up to 5 years from the date of shipment.
Parker Hannifin, under no circumstances, is liable for damages arising out of or in any way connected with the failure of the
system to perform as set forth herein. This limited warranty is in lieu of all other expressed or implied warranties, including
Description
those of merchantability and fitness for a particular purpose.

The warranty period is from the date of original shipment from Parker Hannifin’s factory.
The following items are covered under warranty for the periods designated:
System and Accessories 1 (one) year
High Pressure Vessel 5 (five) years
HP Pump (Plunger) 5 (five) years (Optional)
HP Pump (Radial Axial) 1 (one) year
Repairs after warranty 3 (three) months
The following items are considered normal user maintenance and are not covered under warranty:
1. Sea Strainer Element 7. Pump Crankcase Oil (Optional Pump)
2. Cartridge Filter Elements 8. Gauge Instrument Calibration
3. Sand & Graven in the MMF 9. Fuses
4. Pump Packing Assemblies 10. Valve Seals and Packings
5. Pump Seal Assemblies 11. Exterior Corrosion
6. Pump Valve Assemblies
Installation of components not supplied by Parker Hannifin, are not covered by this or any limited warranty.
Improper installation, resulting in system failure or component failure or decline in performance is not covered by this or any
limited warranty.
The Reverse Osmosis Membrane Element is warranted for a period of one year from the date of shipment of the
membrane. Any misuse or improper operation or maintenance of the system that causes premature fouling of the
Membrane Element is not warranted. The Reverse Osmosis Membrane Element is also guaranteed to be cleanable for
a minimum of one year from the date of shipment, providing cleaning periods are adhered to and foulant is acid soluble
metal hydroxides and calcium carbonates or alkaline soluble organic, inorganic substances and microbiological slimes. The
Membrane Element is not warranted for iron fouling (rust), chemical or petroleum products attack, extreme temperatures
(over 120 F/under 32 F), drying out or extreme pressures (over 1000 psi).
In the event of a defect, malfunction or failure, specifically covered by this warranty and during the warranty period, Parker
Hannifin will repair or replace, at its option, the product or component therein, which upon examination by Parker Hannifin
appears to be defective.
To obtain warranty service, the defective product or part must be returned to an authorized Parker Hannifin Factory Service
Center (dealer) or direct to Parker Hannifin Corp. The end user must pay any transportation and labor expenses incurred
in removing and returning the product to the service center or Parker Hannifin pending evaluation and warranty approval.
Upon warranty approval, reasonable expenses will be reimbursed.
The limited warranty does not extend to any system or system component which has been subjected to alteration, misuse,
neglect, accident, improper installation, inadequate or improper repair or maintenance or subject to use in violation of
instructions furnished by Parker Hannifin, nor does the warranty extend to components on which the serial number has
been removed, defaced or changed.
Parker Hannifin Corp. reserves the right to make changes or improvements in its product, during subsequent production,
without incurring the obligation to install such changes or improvements on previously manufactured equipment.
The implied warranties, which the law imposes on the sale of this product, are expressly LIMITED in duration to the time
period above. Parker Hannifin Corp. shall not be liable for damages, consequential or otherwise, resulting from the use and
operation of this product, or from the breach of this LIMITED WARRANTY.
CAUTION: Use of non Parker Hannifin supplied parts and accessories, including but not limited to maintenance parts, pre-
filter elements, cleaning and storage chemical, pump oil, spare parts, replacement parts, system components, installation
components and/or system accessories, shall void all warranty expressed or implied.

Page 1-10
Some of the damages that may not be covered by the

warranty include:
a) Use of non-authorized or misuse of authorized
chemicals for storage will void any warranty.
b) Rust fouling of the R.O. Membrane Element is not
covered under warranty.
c) Damage to the System caused by a blocked brine
Description
discharge or product line will not be covered by
warranty.
d) High temperature will cause up to 40% flux loss (loss
of production) of the R.O. membrane element(s). This
damage is irreversible to the R.O. membrane element
and not covered by warranty.
e) Freezing temperatures will cause mechanical damage
to the System and R.O. membrane element due to
the expansion of water as it freezes. This damage is
irreversible and not covered by any warranty.
f) Damage caused by excessive vibration will not be
covered under warranty.

Page 1-11
TEMPERATURE & PRESSURE EFFECTS
Parker Hannifin® TEMPERATURE EFFECT COMPARISON CHART

(At 820 psi & 35,000 ppm feedwater TDS conditions)
The Temperature Effect Chart on this page illustrates the loss or gain of productivity across the R.O. Membrane.
To determine what normal (in spec.) flow of the system is at 77º F (25º C), follow these directions:
Description
1. Determine feed temperature.
2. Locate the corresponding temperature on the chart.
3. Follow the corresponding temperature in a vertical line up to the plotted production line.
4. From this temperature point at the production line, move left horizontally to the plotted productivity percent.
5. Calculate the system’s present productivity in U.S. gallons per day by multiplying the gallon per hour product water
flow meter reading by 24.
6. Divide the figure reached in step 5 above, present gallon per day productivity, by the plotted productivity percentage
from step 4 above. The answer will be equivalent to the membranes present productivity at specification test
parameters, 820 psi & 77º F (25º C).
Example:
1. With the system operating at 820 psi (57 bar).
2. The present feed temperature is 61º F (16º C).
3. Plotted productivity is therefore 72% of normal.
4. The system is a 14,530 gallon per day model and it is presently producing 9,000 gallons per day.
5. 9,000 per day divided by .72 equals 12,500 gallons per day calculated productivity. The system is rated at 14,530
gallons per day ± 15% (12,350 to 16,709 gallons per day). Therefore the system is within specifications at 12,500
gallons per day actual productivity at 61º F (16º C), 820 psi (57 bar), and 35,000 ppm feed.

Page 1-15
Parker Hannifin® TEMPERATURE EFFECT COMPARISON CHART

(Do not use this chart for brackish water systems & applications)
As the seawater temperature increases, the Parker Hannifin system pressure must be adjusted so that the system
achieves no greater than 100% of rated product water flow. Product water flow greater than 100% of rated capacity
causes premature fouling of the R.O. Membrane Element. This leads to more frequent required cleaning and voids all
warranties of the SRC R.O. Membrane Elements.
Description

Page 1-16
SECTION 2
PRE-INSTALLATION NOTES

2 PRE-INSTALLATION NOTES
2.1 PRECAUTIONS connect the inlet of the System to the ship’s potable
water system if the ships system contains chlorinated or
STORAGE PRIOR TO UNCRATING
brominated water. These chemicals destroy the copolymer
1. Adhere to crate markings: components within the RO system. These oxidants and
• DO NOT store in direct sunlight; others also damage the RO Membrane Element. The Sea
• DO NOT store above 103º F (39º C); Recovery Optional Fresh Water Flush Accessory removes
• DO NOT freeze; chlorine and bromine from the ship’s potable water
• STORE ONLY on base with ARROWS UP. system.
Pre-installation
• KEEP THE R.O. MEMBRANE ELEMENT WET AT ALL DO NOT PERFORM INSTALLATION UNLESS:
TIMES.
1. The System Feed Water Sea Cock Valve is closed.
2. If the R.O. System has been shipped new with
Reverse Osmosis Membrane Elements installed, the 2. The System main electrical disconnect switch is
System must be commissioned within 3 months. This switched “OFF”, LOCKED, and TAGGED.
is to avoid drying out or biological fouling of the R.O. 3. A Volt / Ohm Meter will be necessary.
Membranes. WARNING: ELECTRICAL SHOCK HAZARD.
3. Refer to Section 6 for further cautions of the R.O. The installation procedures expose the
Membrane Element. installer to High Voltage and electrical shock
hazard. Only attempt installation if you are a
UNCRATING: qualified electrician and only if surrounding
1. Disassemble crate from system as follows: top first; conditions are safe.
sides second, third, fourth, and fifth.
QUALIFICATIONS
2. Remove the System from the bottom of its shipping
crate only when the system is in place ready for the Technicians must have technical knowledge and ability in
final lift. Use caution in moving the System with a the following fields:
forklift after System is removed from the shipping a) Electrical, Electronic, Electric Motors & Circuits
crate. Place wood, cardboard or material onto the b) Electromechanical & Mechanical Systems
metal forks of the forklift.
c) Hydraulic and Liquid Pressure & Flow Systems
CAUTION: Metal forks will damage the
d) Piping and Plumbing Systems
powder coating on the underside of the skid.
e) Water Suction & Pressure Lines
REVERSE OSMOSIS MEMBRANE ELEMENT SUSCEPTIBILITY TO f) Thru-Hull Fitting below & above water level
CHEMICAL ATTACK
CAUTION: Do Not expose the System to NECESSARY COMPONENTS SUPPLIED BY OWNER:
intake Feed Water containing the following Refer to the P&ID and Interconnect Example on the
chemical: following pages.
Hydrogen peroxide chloramines-T 1. SHIP / VESSEL INSTALLATIONS:
Chlorine dioxide chlorine a. Thru-Hull Fitting with Inlet Sea Cock Valve: The
Bromine phenolic disinfectants Thru-Hull Fitting must include a 1/4 turn Sea Cock
Valve with either a ¾” MNPT connection (/3 systems)
chloramines N-chlorioisocyanurates
or a 1” MNPT connection (/4 systems) exposed for
hypochlorite iodine the supplied System Inlet Fitting. The entire fitting
Bromide petroleum products and valve assembly must be of corrosion resistant
Any chemical, not approved in writing by Sea Recovery. material such as Naval Bronze, PVC, CPVC, or
USE OF NON-AUTHORIZED OR MISUSE OF AUTHORIZED Stainless Steel. Any ferrous material causes rust
CHEMICALS VOIDS SYSTEM WARRANTY fouling of the Membrane Elements.
Do not connect any water line to the System that may b. Power cable with the proper gauge rating for this
contain any of the above chemicals. Example: Do not system’s power consumption.
Page 2-1
c. An electrical power source capable of supplying the during system operation.

proper current at the proper AC Voltage, Cycles and e. Potable Water Storage Tank [62] with Product Water
Phase to the System. Storage Tank Connection and product water line with
d. Brine Thru-Hull Fitting for overboard dump (above associated piping and fittings. This line must be sized
water level) for the Brine Discharge Line from the appropriately for the flow of Product Water over the
system. This fitting must be minimum ¾” {1”} size horizontal run and vertical incline of the Product Water
with a ¾” {1”} MNPT nipple exposed for coupling with line to the Storage Tank/Cistern. The Product Water
the supplied System Brine Discharge Connection. Storage system must be vented to ensure no pressure
The brine discharge line should be located above build up.
water level to minimize pressure build up on the Brine CAUTION: There should be no valves in the
Discharge Line. There should be no valves in the Brine Product Water Line. Damage to the System
Discharge Line. Damage occurs if the Brine Discharge occurs if a valve is closed during system
is blocked by a closed valve during System operation. operation.
Pre-installation
e. Ship’s Potable Water Storage Tank [62] with Product

Water Storage Tank Connection: This fitting must be 2.1 SPECIAL CONSIDERATIONS
minimum ½” {3/4”} FNPT size for coupling with the 1. BONDING OF THE HIGH PRESSURE PUMP, FEED PUMP,
System Product Water Fitting. The Product Water Line and BOOSTER PUMP:
should terminate above water level. The Product Water Vessel Installations. The High Pressure Pump, Feed Pump
Storage Tank must be vented to ensure no pressure and Booster Pump may be isolated from the ships bonding
build up during production. system because of the protective coating applied to the
CAUTION: There should be no valves in the pumps and their attached motor. As such, there may be
Product Water Line. Damage to the System no continuity between the pumps and the ships bonding
occurs if a valve is closed during System system. The path of stray current from the electric motors
operation. may be through the Feedwater Line. This is especially true
2. LAND INSTALLATIONS: if the electric motor grounding wire is insufficient. If left
unbonded, the pumps become sacrificial and corrosion by
a. Feed Source for the R.O. System. The feed source may electrolysis takes effect and destroys the pump manifolds,
be from a deep well, shallow well, directly from the chambers and impellers. Such destruction renders these
source, or other means. All necessary components pumps inoperable within just a few short months. The
required for Land Installations including screens, System Warranty does not cover damage resulting from
piping, valves, pumps, & gauges are available from electrolysis or improper or inadequate grounding.
Sea Recovery. Consult Sea Recovery’s Application
Engineers for assistance. The entire feed line, Therefore, the pump manifolds and volutes should be
including well casings, must be of non-ferrous individually and separately bonded to the ships Bonding
materials such as Naval Bronze, PVC, CPVC, or 316L System. The ships Bonding System is designed to provide
Stainless Steel. Any ferrous material causes rust the same electrical potential to all metal parts which come
fouling of the R.O. Membrane Element. in contact with the ocean. This minimizes the potential for
and effects of electrolysis.
The feed source and line must be appropriately sized
to prevent excessive friction losses. The proper feed CAUTION: Do not confuse the ships
flow and pressure required at the R.O. System varies electrical ground with the ships Bonding
depending upon the actual System configuration System. These are two separate and distinct
and installation. Consult Sea Recovery Application circuits, which have two separate and distinct
Engineers for assistance. functions. Using the ships electrical ground
as a means to bond the pumps would
b. Power cable with the proper gauge rating for this
enhance corrosion and rapidly destroy the
system’s power consumption.
pumps.
c. An electrical power source capable of supplying the
2. ELECTRICAL GROUNDING OF ALL PUMP MOTORS:
proper current at the proper AC Voltage, Cycles and
Phase to the system. Whether for ship or land applications, the Electric
Motors of all Pumps within the system must be properly
d. Brine Discharge line back to the source or other
electrically grounded. If left ungrounded, the Pump
suitable discharge location. For well applications do
becomes the grounding device and is rapidly destroyed by
not discharge the brine back into the feed well. Do not
electrolysis.
install any valves in the Brine Discharge Line. A closed
valve in the Brine Discharge line causes damage The Electric Motors must be individually and separately
Page 2-2
electrically grounded to a proper electrical grounding 8. Locate the System in a well-ventilated area.
source.
2.2 PIPING AND INTERCONNECT
3. LENGTH OF CONNECTION LINES: DIAGRAMS
The System operates most efficiently with interconnect The P&ID illustration foldout in Section 10. These
lines as short and straight as possible. As the distance illustrations may include Standard and Optional Accessory
of suction lines increase, the feed pressure decreases. configurations.
As the distance of discharge lines increase, the greater
Determine the Prefiltration and Post Filtration components
the backpressure on those lines. Maximum allowable
that were supplied with the system being installed. Locate
backpressure on the Brine Discharge line is 30 psi.
the appropriate diagram and interconnect the components
Maximum allowable backpressure on the Product Water
as per the appropriate diagram.
line is 20 psi.
NOTE: Restrictions in the Feed Line cause head loss and Note: Symbol Used in this Section.
Pre-installation
reduction of the Booster Pump Outlet Pressure. Ideal
* Optional Accessory.
maximum output performance of the Booster Pump is
important in order to maintain a proper pressure into ** Indicates items supplied by installer
the Pre-filtration Section. Feed Line restrictions reduce † Indicates optional items used on Land Based Installations
the pressure into the Pre-filters and may cause the and/or where a Feed Pump is used.
System to shut down due to low-pressure output from
the Booster Pump. Such Feed Line restrictions require 2.3 RO MEMBRANE ELEMENT NOTES
expensive plumbing rework to correct the friction losses. CAUTION: Some systems are shipped
This is considered an installation error, and any plumbing WITHOUT the Reverse Osmosis Membrane
or installation correction is the owner’s responsibility. Element. This is to accommodate Boat
Sea Recovery has no control over the system Feed Line Builders that will install the System well in
installations and does not cover such difficulties arising advance of commissioning the boat and the
from or attributed to the Feed Line installation. System.
4. SYSTEM FEED INLET
DOES THIS SYSTEM HAVE R.O. MEMBRANE(S) INSTALLED
The FEED INLET (THRU-HULL FITTING ON SHIP OR NOT?
INSTALLATIONS) must be in constant contact with the
If not, is it your intention to install the R.O. membrane(s)
Feedwater. Any air suction leaks coming into the System
at this time, or do you wish to install them at a later date
Feed Line may cause the system to shut down due to low
when the boat is commissioned?
feed pressure. If the installation is aboard a vessel, care
must be taken to plumb the Feed Line at the bottom of the If the R.O. membrane elements are not installed and you
Sea Chest. This ensures an uninterrupted supply of air free wish to install them at this time contact Sea Recovery
Feedwater. The Inlet Thru-Hull Fitting should be dedicated and supply us with your original Purchase Order Number,
for only the R.O. System. Using a single Thru-Hull Fitting Sea Recovery’s Invoice Number, and this System’s Serial
for several auxiliary Systems can cause air suction leaks Number.
from other Systems competing for the same feedwater. WARNING: IF THE REVERSE OSMOSIS
5. THE R.O. MEMBRANE VESSEL ASSEMBLY MEMBRANE ELEMENT IS NOT TO BE
The RO Membrane Vessel Assembly must not be exposed INSTALLED AT THIS TIME ENSURE THAT
to heat in excess of 103° F / 39.5 C. At temperatures YOU LEAVE A VISIBLE NOTE AT THE
above 103° F (39.5° C) the R.O. Membrane Elements SYSTEM CONTROLLER AND AT THE FRONT
experience irreversible flux loss (loss in production). OF THE CONTROL PANEL INFORMING
THE END USER THAT: THE REVERSE
6. ACCESS FOR MAINTENANCE OSMOSIS MEMBRANE ELEMENTS ARE
GIVE SPECIAL CONSIDERATION TO ACCESS FOR NOT INSTALLED; TO CONTACT THE
MAINTENANCE of all components. Such access would FACTORY FOR THE R.O. MEMBRANE
include, but not limited to: Pre-filtration Element removal, ELEMENTS; AND DO NOT OPERATE THE
High Pressure Pump oil changes, R.O. Membrane Element SYSTEM WITHOUT THE R.O. MEMBRANE
removal and Post Filtration Element removal. ELEMENTS INSTALLED.
7. THE CONTROLLER PANEL EXTENSIVE DAMAGE WILL OCCUR IF THE
Controller Panel contains System controls, which must be SYSTEM IS OPERATED WITHOUT THE
accessible for operation and viewing. R.O. MEMBRANE ELEMENTS INSTALLED.
Page 2-3
DAMAGE TO THE SYSTEM CAUSED natural filter bed.

BY THE OPERATION OF THE SYSTEM
WITHOUT R.O. MEMBRANE ELEMENTS B. SUCTION LINE SUBSYSTEM:
INSTALLED IS: NOT COVERED BY THE SEA This section of the System filters suspended solids
RECOVERY WARRANTY; IS THE LIABILITY from the feedwater of the system before it reaches the
OF THE INSTALLER IF THE INSTALLER High Pressure Pump and R.O. Membrane Elements. The
DID NOT NOTIFY THE END USER; OR IS Feedwater may be collected directly from the source,
THE LIABILITY OF THE END USER IF THE from a well, or through a ship’s Sea Chest / Inlet Thru Hull
INSTALLER NOTIFIED THE END USER Fitting. The raw feed water is filtered to remove suspended
THAT THE R.O. MEMBRANES WERE NOT solids larger than 5 Micron size (5/1,000,000 of a meter).
INSTALLED AND TO NOT OPERATE THE The pre-filtration protects the R.O. Membrane Elements
SYSTEM WITHOUT THE R.O. MEMBRANE from fouling.
ELEMENTS INSTALLED. Always ensure that the Pre-Filtration Subsystem is clear
Pre-installation
and monitor it frequently.

Note: Symbol Used in this Section. 1. Well water pump isolation valves allow for complete
* Optional Accessory. isolation and shut-off of the system feed water
** Indicates items supplied by installer pump. These valves allow the pump to be removed
for maintenance while maintaining the prime in the
† Indicates optional items used on Land Based Installations
system feed water line.
and/or where a Feed Pump is used.
2. The feed water pump supplies a positive pressure to
2.4 COMPONENT DESCRIPTIONS the inlet of the System booster pump. A feed water
pump may be required to deliver a positive pressure
Components are installed in several modular skids forming
into the booster pump. Consult Sea Recovery’s
a complete System. Refer to P&ID foldout in Section 10.
application engineering department for details if the
A. FEED SOURCE EXTERNAL TO THE SYSTEM: supplied booster pump is unable to suck and deliver
This section of the System collects, filters and delivers the the proper flow and pressure into the System.
system feed water into the system. The feed source may 3. System feed water pump priming / well purging valve
be collected directly from the source or through a well, is used to prime the feed water pump as well as
other natural filter bed or a ship’s sea chest. purge the beach well. Any new well must be purged
A beach well lateral or feed source screen pickup is the for several days in order to clear it from fines and
initial point at which the feed water enters the System line. establish consistent flow.
A lateral will be used if the inlet will be from a beach well 4. System feed water pump isolation valves allow for
or other natural Media Filter. If the feed is taken directly complete isolation and shut-off of the System feed
from the source then the suction line can be fitted with a water pump. These valves allow the pump to be
suction screen. removed for maintenance while maintaining the
1. Feed source which will be direct from the ocean, prime in the system feed water line.
river, well or other natural body of water, which is to 5. The booster pump skid inlet flange connection allows
be treated with the Sea Recovery Reverse Osmosis for connection of the feed line into the booster pump.
Desalination System. 6. The 3-way ball valve at the booster pump inlet
2. The feed line check valve (or non return valve) is used controls the feed source direction, which can either
in the suction line to ensure that the feed line remains be normal operating feed water or storage chemical,
full of feed water during shutdown periods. cleaning chemicals or fresh water for rinsing.
3. The coarse strainer is a basket filter body with a 7. Booster pump inlet pressure gauge (compound
cleanable fine mesh filter screen. Its design allows gauge) -30 to 60 psi (-2.1 to 4 bar) monitors feed
for quick bowl removal. The coarse strainer filters water pressure or suction into the booster pump from
out large particulate matter. The fine element traps the feed water source or feed water pump.
suspended particles that would otherwise enter and 8. The booster pump supplies a positive pressure to the
damage the feed water and/or booster pump. The pre-filtration section and, in turn, to the high pressure
result is lowered maintenance costs. The coarse pump. Positive pressure will provide longer life to the
strainer is designed for vacuum use and will not Media Filters and pre-filters, provide longer life to
withstand pressure. The coarse strainer is not the high pressure pump and also decrease required
necessary if the feed source is from a well or other maintenance and decrease associated maintenance
Page 2-4
costs. Sea Recovery utilizes a high efficiency, marine 3. Media Filter backwash flow control meter measures
quality pump which delivers approximately 40 psi (2.8 the rate of the backwash water progress through
bar) into the Media Filter. the Media Filter. The flow meter is calibrated in
9. The booster pump outlet 3-way ball valve controls gallon and liter per minute flow. This meter allows
the direction of flow from the booster pump. Here the operator to regulate the Media Filter backwash
the flow can be sent into the Media Filter for normal flow control valve to the required backwash velocity.
operation or to the R.O. membrane elements for Since the meter is clear, the operator will know when
cleaning purposes. the filter bed is clean by observing the condition and
clarity of the backwash water.
10. Flange connection, booster pump outlet to System
at booster pump skid edge allows for connection of 4. A low pressure gauges between the booster pump
the booster pump skid outlet to the Hydrocylone inlet outlet and Media Filter inlet allows the operator to
flange connection. monitor the condition of the booster pump and Media
Filter when correlated to pressure gauge.
Pre-installation
11. Hdrocyclone filter is an option that is recommended
for systems that will be used in areas where the sea 5. Media Filters are two RFP (Reinforced Fiberglass
water is heavily laden with suspended solids. Plastic) vessels, which contain a graduated Media
Filter bed (sand and gravel). The media traps
Seperation Range: 15-50 Microns
suspended solids, that are larger than 30 microns,
Capacities: Up to 250 GPM and thus, provides protection and longer life to the
Sizes: 3 in. (7.62 cm ) and 6 in. (15.24 cm ) pre-filter element. The Media Filter is backwashable,
12. Flange connection, Hydrocyclone outlet allows for which minimizes maintenance costs.
connection of the Prefilter inlet skid. 6. Media Filter outlet / backwash inlet directional control
3-way ball valve, when used in conjunction with valve
C. PREFILTRATION SUBSYSTEM: controls the direction of water flow out of or into the
This section of the system receives the raw feed water Media Filter. In the “DOWN” position, the valve is set
from the booster pump and filters any suspended solids to normal and allows filtered feed water to exit the
down to a minimum 5 micron size (5/1,000,000 meter). bottom of the Media Filter. In the “UP” position, the
Such controlled pre-filtration protects the SRC R.O. valve is set to the backwash mode allowing feed
Membrane Element from undue fouling. water to reverse flow from the bottom of the media
The pre-filtration subsystem must always be kept clean bed.
in order to allow the proper rate of System feed water 7. Media Filter drain valve allows draining of the Media
to flow through it and into the high pressure pump. A Filter for maintenance.
partially or fully fouled pre-filtration subsystem will cause 8. 20 microns cartridge pre-filters, installed after
cavitation damage to the high pressure pump and will also the Media Filter, further filter the feed water to 20
permanently “foul” the R.O. membrane element. microns. These primary cartridge pre-filters consist
Always ensure that the pre-filtration subsystem is clear, and of RFP housings with a removable lid and specially
monitor it frequently. treated cartridge filter elements. There are over 200
1. A 3-way directional control ball valve directs feed square feed of actual filter surface within the two
water flow into the Media Filter when in the normal primary pre-filter housings. These unique primary
position or allows backwash wastewater to exit the pre-filter elements efficiently filter suspended solids
Media Filter when in the backwash position. In the from the System feed water. It is essential that the
“Down” position the valve is set to normal which pre-filter elements be changed on a regular basis, as
allows feed water to enter the top of the Media Filter. they become fouled.
In the “Up” position the valve is set to allow the 9. The cartridge pre-filter drain valve allows for draining
backwash wastewater to exit the top of the Media of the cartridge filter canisters during pre-filter
Filter during the backwash maintenance operation. element changing and maintenance.
2. Media Filter backwash flow control valve controls the 10. The small ball valve located on top of each of
velocity (volume) of feed water allowed to backwash the cartridge pre-filter housing allow for air to be
the media bed. The velocity of water must be removed from the pre-filter housings. Air must be
controlled. If the backwash water velocity is too great, removed form the housings for safety reasons and
the media may be forced out of the filter housing to ensure full utilization of the cartridge pre-filter
and be flushed to discharge. If the backwash water elements.
velocity is too low, the media will not be properly 11. The low pressure gauges between the outlet of
cleaned.
Page 2-5
the Media Filter and inlet of the primary 20 micron Proper interpretation of the GPM water flow meter
cartridge pre-filter allow for observation of the readings, and movements, will allow the user
condition of the Media Filter when correlated to to determine the need for maintenance or the
pressure gauge. occurrence of a malfunction in other components. The
12. The 5 microns cartridge pre-filters, installed after GPM feed water flow meter is, therefore, important
the 20 micron cartridge pre-filters, accomplish final to the proper operation of the System and must be
polishing filtration of the Systems feed water down monitored on a regular basis.
to 5 microns. These secondary cartridge prefilters D. PRESSURIZATION SUBSYSTEM:
consist of RFP housings with a removable lid and
specially treated cartridge filter elements. There are Proper pressure and proper flow across the SRC R.O.
over 200 square feed of actual filter surface within membrane element are two of the basic requirements for
the two secondary pre-filter housings. These unique reverse osmosis. Both must be maintained at specified
secondary, or final polishing, pre-filter elements levels or the System simply will not function correctly. This
Pre-installation
efficiently filter suspended solids from the System is why it is important that the prefiltration subsystem be
feed water for final protection of the R.O. membrane maintained to ensure that the high pressure subsystem
element. It is essential that the pre-filter elements be receives a proper flow of feed water. The normal operating
changed on a regular basis, as they become fouled. pressure of the SRC system is 700-850 psi (48.1-55.2 bar)
for sea water use, or, 200 to 400 psi (13.8-27.6 bar) for
13. The small ball valve located on top of each of brackish water use. The maximum pressure the System
the cartridge pre-filter housing allow for air to be will develop is 975 psi (67.2 bar), because the high
removed from the pre-filter housings. Air must be pressure switch supplied with the System automatically
removed form the housings for safety reasons and shuts the System off at 925 psi +/-50 psi (63.8 bar +/-3.5
to ensure full utilization of the cartridge pre-filter bar).
elements.
Proper pressure into the System and flow across the SRC
14. The low pressure gauges between the outlet of the R.O. membrane is listed in the specification section of
primary 20 micron cartridge pre-filters and the inlet this manual. Over pressure will cause damage to the R.O.
of the secondary 5 micron cartridge pre-filter allow membrane element and under pressure results in low
for observation of the condition of the primary 20 product water production as well as higher salinity content
micron cartridge pre-filter elements when correlated in the product water. Under flow of the feed water into the
to pressure gauge. R.O. membrane element will cause rapid and premature
15. Low pressure protection switch will turn the System fouling of the R.O. membrane element as a result of higher
off automatically if feed water flow, through the pre- than normal recovery (percentage of recovered water to
filtration section, drops below the requirements of the feed water).
high pressure pump. Shutdown due to low pressure Fluctuations in temperature of the feed water will affect
would indicate that the pre-filtration section requires System productivity.
maintenance such as Media Filter backwashing
or cartridge pre-filter element changing. This low 1. Electric drive motor is an AC (alternating current)
pressure protection switch protects the high pressure electric motor and may be ordered with varying
pump, the R.O. membrane element, and the booster NEMA, or industry, specifications to fit virtually any
pump from damage. application or requirement. Consult Sea Recovery’s
Application Engineering Department for specific
16. The low pressure gauge [38] between the outlet of information on special drives.
the secondary 5 micron cartridge pre-filters and the
inlet of the high pressure pump allow for observation 2. High Pressure Pump (standard): The APP pumps
of the condition of the secondary 5 micron cartridge are based on the axial piston principle and they are
pre-filter elements when correlated to pressure designed so that lubrication of the moving parts
gauge. in the pumps is provided by the fluid itself. No oil
lubrication is thus required.
17. Gallon/liter per minute feed water flow meter
measures the rate of feed water progress through All parts included in the APP pumps are designed
the pre-filtration section, into the high pressure pump to provide long service life and minimum of service
and, in turn, into the R.O. membrane elements. The required.
flow meter is calibrated in gallons, and liters per The pumps are fixed displacement pumps in which
minute. This is one of the most important visual check the flow is proportional to the number of revolutions
points of the SRC System, and should be monitored of the input shaft and the pump displacement,
on a regular basis. regardless of any counter-pressure. .
Page 2-6
3. High pressure pump (optional): This is a marine water. The remainder, becomes a concentrated brine
quality positive displacement ceramic plunger pump solution which carries rejected salt ions away from
with stainless steel manifold. the membrane element and back to the feed water
4. The pressure relief valve (optional pump) works source. The proper flow of water is also essential
in conjunction with a over pressure switch to shut to minimize fouling of the R.O. membrane element.
the System off should over pressure develop. If the Reducing the flow of feed water, would cause the
System is over pressurized, the pressure relief valve R.O. membrane element to recover a higher
will open and allow water pressure to build up at the percentage of the feed water. Excessive recovery,
pressure switch, which, in turn, opens to shut the would rapidly foul the membrane.
System off. 11. High pressure lines transfer pressurized seawater
5. The high pressure hose connects the outlet of the from the pulsation dampener to the first SRC R.O.
high pressure pump to the inlet of the pulsation membrane element vessel assembly, between R.O.
dampener. membrane element vessel assemblies and from the
Pre-installation
6. The pulsation dampener (optional pump) is of the in last SRC R.O. membrane element vessel assembly
line design and has no repairable parts. The pulsation to the back pressure regulator assembly. These lines
dampener is, therefore, maintenance free. The are constructed of a special high grade stainless steel
pulsation dampener assists the high pressure pump alloy.
in delivering a smooth, pulsation free, supply of water 12. The pressure by-pass valve must be open at each
to the R.O. membrane elements. start up and during system storage or membrane
7. High pressure protection switch is a normally closed cleaning cycles in order to relieve all pressure at the
(N.C.) switch and set to open at 975 psi (67.2 bar). R.O. membrane element. The valve must be closed
At 975 psi (67.2 bar), when the high pressure switch for normal operation.
opens, the System will shut off for safety purposes. 13. The high pressure gauge located at the outlet of the
8. The high pressure gauge located at the outlet R.O. membrane vessel assemblies and inlet of the
of the high pressure pump and inlet of the first back pressure regulator valve, is a visual indication of
R.O. membrane element, is a visual indication of the differential pressure between the R.O. membrane
the pressure created by the high pressure pump vessel assemblies. Proper correlation of this pressure
and pressure within the R.O. membrane element gauge to pressure gauge [46] will allow the operator
assemblies. The high quality stainless steel gauge to determine R.O. membrane element fouling and
is glycerin oil filled for dampening, and provides an the necessity for cleaning of the R.O. membrane
accurate, smooth reading. elements.
9. The flow by-pass valve allows for the System to be 14. Back pressure regulator valve is of 316 Stainless
started with minimal shock to the R.O. membrane Steel construction. By turning the valve handle
elements. This valve should be opened at each start clockwise, a smaller orifice is created and this
up of the System which allows a large portion of results in pressure build up. By turning the valve
the feed water to by-pass the R.O. Membrane and handle clockwise and counter clockwise pressure is
discharge back to the feed water. This helps protect increased and decreased accordingly, which in turn
the membrane from the sudden thrust of water at increases and decreases System operating pressure
each start up and, in turn, prolong the life of the R.O. and productivity of the R.O. membrane element(s).
membrane element. E. BRINE DISCHARGE SUBSYSTEM:
10. Sea Recovery’s R.O. membrane & vessel assemblies This section of the System carries the Brine Discharge
consists of an exclusive, and unique, high pressure, expelled from the R.O. Membrane Element back to the
an corrosion resistant vessel, which houses two feed source.
or three special spiral wound reverse osmosis
membrane element. The R.O. membrane elements 1. The pressure gauge at the brine discharge line
reject the salt ions present in the feed water, yet allows the operator to determine if there is any
allow the potable H2O molecules to pass through the obstruction on the brine discharge line. This line must
thin membrane surface. A sufficient flow of water be kept free and clear of any blockages so that the
across the membrane surface must be continually brine water discharges with minimal pressure and
in progress in order for the correct percentage of restriction.
salt rejection to occur. Only about 5 to 10% (sea 2. Brine discharge pressure switch is a normally closed
water systems, per individual membrane element) switch and set at 70 psi (4.8 bar) when the brine
of the system feed water becomes fresh product disharge pressure exceeds 70 psi, the PLC will
Page 2-7
shutdown the System. from the product water storage tank or cistern.
3. Brine discharge line atmospheric check valve allows 5. Temperature compensated salinity probe is directly
for natural drainage of the discharge line without connected to the salinity controller, and sends a
creating a vacuum in the line. continuous signal to it. It electrically determines
4. Brine discharge outlet flange connection is the whether the salinity content of the product water is
connection point for the brine discharge line back to acceptable. This unique salinity probe compensates
the feed source. automatically for water temperature variations. A
salinity probe must be temperature compensated
F. PRODUCT WATER MONITORING SUBSYSTEM: in order to provide accurate readings, and protect
This section of the System gives a visual indication of the the health of the individuals consuming the product
clarity and quantity of product water being produced. By water.
correlating the quantity of product water produced to the 6. Gallon/Liter per minute product water flow meter has
System operating pressure, temperature and salinity of a flow-through design which allows it to measure the
Pre-installation
the system feed water the user can establish whether the rate of product water progress from the membrane
SRC R.O. membrane element requires cleaning. This also toward the product water storage tank. This flow
allows the user to estimate the running time required to fill meter is essential for plotting records of membrane
or refill the product water storage tank(s) or cistern(s). performance for maintenance purposes.
Post filtration of the SRC System, is the final step in 7. Product water line pressure gauge registers the
product water quality control. The type and quantity of pressure on the product water line and assists the
post filtration required is dependent on the quality of the operator in diagnosing any line blockages. The
System feed water and desired quality or conditions of product water line must be kept free and clear of any
the product water. By the time the product water reaches blockages.
the post filtration stage, the R.O. membrane element has 8. Three-way diversion actuator valve is made of solid
removed most of the dissolved solids present in the feed PVC and functions according to signals received
water. from the salinity controller. After the controller has
The Sea Recovery exclusive temperature compensated determined, from the temperature compensated
electronic subsystem has rejected any high salinity salinity probe, that potable (drinkable) water is
product water, so the water is potable from a salinity being produced, the controller energizes the valve
standpoint. The post filtration subsystem is designed to to the “Potable” position. If the product water being
limit unpleasant odor, taste, and biological matter such produced is “Unpotable” then the controller energizes
as bacteria, virus, and other microorganisms which may the valve to the “Unpotable” (discharge) position.
have passed through the R.O. Membrane Element and 9. Potable product water outlet flange connection is
would therefore be present in the product water. Optional provided at the skid edge for potable product routing
post treatment and post filtration, such as pH adjustment, into the booster pump skid edge where the post
hardness adjustment, biological control and others may be filtration components are located.
added to the product water line if specific conditions are
required by the owner. 10. Potable product water outlet flange connection at the
booster pump skid edge for inter connection of the
1. Product water test taps located at each end of the System product water outlet and booster pumps post
R.O. membrane element pressure vessel assemblies filtration section.
allow the user to draw water samples from each of
the individual R.O. membrane elements. 11. Hose wash down valve and connection is supplied to
the System skid edge allowing the operator to utilize
2. Product water manifold is designed to collect all the product water being produced by the System for
product water produced by the R.O. Membrane wash down and filling of the pretreatment or cleaning
Elements and routes the combined production on to tanks.
the Product Water Flow Meter.
12. Product water charcoal filter is designed to assist in
3. Product water line check valve is vented to the the removal of unpleasant odors from the product
atmosphere for relief of vacuum during the condition water. A second charcoal filter may be added
of natural osmosis occurring as a result of power between the product water storage tank or cistern
failure during normal pressurized operation, and, and the point of use. This would be desirable to
while the System is in operation, but not pressurized. remove impurities, sediment particles, or the taste of
4. Potable product water line check valve prevents chlorine, all of which may be present in the product
foreign chemical intrusion into the product water line storage tank or cistern, due to sources other than the
Page 2-8
SRC System. R.O. membrane vessel assemblies.

13. Product water ultraviolet sterilizer destroys at Cleaning system flow restricter limits the flow or
least 99.9% of any virus, bacteria and other velocity of the cleaning chemical to an effective flow
microorganisms which may pass through the SRC rate.
R.O. Membrane Element. The optional U.V. sterilizer,
is highly recommended if the product water storage H. CHEMICAL PRE/POST TREATMENT SUBSYSTEM:
tank, or cistern, is not otherwise treated by a means 1. Chemical pretreatment tank (optional):
such as chlorination. Use of the U.V. sterilizer is PRETREATMENT: Flocculent, Antiscalant, Sequestriant,
also recommended if the system feed inlet is near Sodium Bisulfite, Chlorine, Others
a polluted source such as a raw sewage outlet.
POST TREATMENT: Chlorine, Bromine, pH neutralizing,
However, such polluted sources should always be
Hardness adjustment, Others
avoided.
Flocculent pretreatment System is used in cases of
14. Product water delivery pump (optional) flow control
Pre-installation
extreme turbidity of the feed water. If the feed water is
switch activates the optional product water delivery
taken directly from the feed source, it may be necessary to
pump motor starter relay when potable product water
add chemical pretreatment to the System feed water prior
production is in progress.
to the Media Filter. Flocculent chemicals coagulate the
15. Product water delivery pump pushes the potable suspended solids and assist the Media Filter in trapping
product water onward from the SRC R.O. System them. If the System feed water is taken from a well, other
to the product water storage tank or cistern. This natural filter bed, or if the feed source is extremely clear, it
optional feature may or may not be necessary will not be necessary to add flocculent to the System feed
depending on the location of the product water line.
storage tank, or cistern. Consult Sea Recovery’s
Antiscalant or Sequestriant chemical protects the R.O.
Application Engineering Department if the routing of
membrane element from premature dissolved solids
the product water line will cause pressure build up on
fouling. Such chemical pretreatment will only be required
the product water line in excess of 20 psi (1.8 bar).
if the System is subjected to excessive recovery or if the
16. Potable product water outlet flange connection is feed water chemical make up indicates that fouling would
provided at the booster pump skid edge for final occur. Normal sea water feed will not require antiscalant
potable product water collection. or sequestriant pretreatment.
G. CLEANING & RINSING SUBSYSTEM: If the feed water has been treated with chlorine then it
must also be treated with sodium bisulfite in order to
Consists of supplied valves and required tank or container
neutralize the chlorine as free chlorine will attack and
for the cleaning, rinsing or storage of the R.O. System. The
damage the R.O. membrane element.
System should be rinsed, stored, and cleaned from time to
time or as appropriate. Post treatment chlorine or bromine may be desired if
the product water will be stored in a cistern or tank for
1. The flange connections at the booster pump skid
extended periods or if biological intrusion is likely from the
edge, cleaning tank skid edge and Controller skid
cistern, tank or plumbing.
edge allow for interconnection of the cleaning tank.
The product water from a R.O. System is aggressive and
2. Cleaning system drain valve used for draining the
slightly acidic. The product water, if not treated, will attack
cleaning tank.
metal piping systems. In order to neutralize the product
3. Cleaning solution tank holds the rinse water, R.O. water pH neutralizing and hardness adjustment chemicals
membrane cleaning chemical or storage solution are available.
during the appropriate operation.
2. Pump (optional), chemical metering
4. Cleaning system pressure gauges allow the operator
to monitor the amount of R.O. membrane fouling and I. ELECTRONIC SUBSYSTEM:
subsequent cleaning effectiveness. The greater the This group of components includes the salinity controller,
differential pressure observed at the onset of cleaning optional soft motor starters, and optional power disconnect
indicates a greater amount of R.O. membrane switches. This subsystem measures water quality, controls
element fouling. The lower the differential pressure the direction of product water flow, and, contains the
observed at the end of the cleaning indicates the central electrical connection point of the System. It also
success of the cleaning operation. serves as the safeguard ensuring only potable product
Vic connectors allow for simple connection of water is allowed to pass into the product water storage
cleaning chemical routing hoses into and out of the tank.
Page 2-9
1. Salinity Controller is the central point of connection 13. Flow meter - FL 1003 4-40 gpm (15.1-151 lpm)
for all electrical lines in the System. The controller measures the combined rate of the backwash water
monitors the salt content of the product water (by through the Media Filters.
means of the salinity probe), and signals the PVC
three-way diversion actuator valve, when potable K. ELECTRICAL CONTROLLER PANEL
water is being produced. The PVC three-way 1. Contactor, High Pressure Pump Motor Starter is rated
diversion actuator valve, motors, U.V. sterilizer, and for a maximum of 10 horsepower.
remote monitor are all directly connected to and
governed by the Salinity Controller.
Optional electrical equipment is also available such
as soft motor starters and disconnect switches.
Consult Sea Recovery’s Application Engineering
Department.
Pre-installation
J. FRONT CONTROL PANEL

1. Pressure gauge - PI 1000 - 30 in. Hg to 70 psi (-1 to
4.8 bar) registers booster pump inlet vacuum suction
or pressure.
2. Pressure gauge -PI 1001 0 to 160 psi (0 to 11 bar)
registers booster pump outlet pressure, which is also
inlet pressure to the Media Filter.
3. & 4. Pressure gauges -PI 1002 0 to 60 psi (0 to 11
bar) registers combined Media Filter outlet pressures
as well as the 20 micron cartridge pre-filter inlet
pressures.
5. & 6. Pressure gauges - PI 1003 0 to 160 psi (0 to 11)
registers combined 20 micron cartridge pre-filter
outlet pressures as well as the 5 micron cartridge
pre-filter inlet pressures.
7. Pressure gauge - PI 1004 0 to 160 psi (0 to 11 bar)
registers combined 5 micron cartridge pre-filter outlet
pressure as well as the high pressure pump inlet
pressure.
8. Pressure gauge - PI 1005 0-2000 psi (0-138 bar)
registers outlet pressure from the high pressure
pump as well as the inlet pressure to the R.O.
membrane vessel assemblies.
registers outlet pressure from the R.O. membrane
vessel assemblies as well as the inlet pressure to the
back pressure regulator.
registers the combined outlet pressure from the
product water port of the R.O. membrane vessels
(product water line pressure).
registers the pressure present in the brine discharge
line.
12. Flow meter - FL 1001 10-80 gpm (37.8-302 lpm)
measures the rate of the feed water progress through
the System.
Page 2-10
SECTION 3
ELECTRICAL INFORMATION

Coral Sea Horizontal 6800
3 ELECTRICAL INFORMATION
3.1 ELECTRICAL REQUIREMENTS &

INFORMATION High Pressure Pump Electric Motor starting amperage.
Following are general electrical requirements and Normal operational amperage equals the normal operating
information for Coral Sea. amperage of the Booster Pump Electric Motor plus the
normal operating amperage of the High Pressure Pump
CAUTION: DO NOT PERFORM Electric Motor.
INSTALLATION UNLESS:
1. The System Feed Water Sea Cock Valve is closed. B. POWER SOURCE REQUIREMENTS
Check line voltage and frequency to ensure that it agrees
2. The system main electrical disconnect switch is
with system nameplate. Grounding and circuit protection
switched “OFF”, LOCKED, and TAGGED.
should be done in accordance with National Electrical
WARNING: ELECTRICAL SHOCK HAZARD. Code. See connection diagram on nameplate of motor or
A Volt / Ohm Meter will be necessary. The refer to the diagrams within this manual.
following installation procedures expose
the installer to High Voltage and electrical C. MOTOR ROTATION
shock hazard. Only attempt this if you are a Refer to Booster Pump and High Pressure Pump markings
Electrical
qualified electrician and only if surrounding to determine proper rotation.
conditions are safe.
Three Phase Systems: Ensure proper rotation by jogging
CAUTION: Always allow slack in electrical each motor from the manual operation mode.
cables. Allow the cable to enter or leave
from the strain relief in a straight manner
for several inches to ensure proper
connection, to relieve stress to the cable
and fitting, and to allow ease of detachment
and reattachment for maintenance or
replacement. If electrical cables are pulled
tight causing them to bend at the strain relief,
they will pull out of the strain relief causing
a dangerous electrical shock condition, the
wire may break, and the strain relief will lose
its water-tight integrity.
A. AMPERAGE NOTES
The Electric Motors within the Systems start in series with
time delay between each motor starting after the Touch
Screen “Start” Switch is pressed. First, the Booster Pump
starts, then the main High Pressure Pump Electric Motor
starts. Alternatively, the Booster Pump and High Pressure
Pump may be started manually by accessing the manual
operation mode from the Touch Screen.
During start up, the current of the Booster Pump Electric
Motor surges to “Locked Rotor” amperage for a fraction of
a second after which the current drops to normal running
load. Then the High Pressure Pump Electric Motor starts
and surges to “locked Rotor” amperage for a fraction of
a second after which the current drops to normal running
load.
Therefore, the maximum surge current equals the Booster
Pump Electric Motor normal running amperage plus the
Page 3-1
Coral Sea Horizontal 5800
3.2 RECOMMENDED CIRCUIT BREAKER SIZE

The recommended Circuit Breaker Size assumes that the R.O. System is equipped
with up to three electric motors (Well Pump Motor, Booster Pump Motor, and
High Pressure Pump Motor). If an optional Feed Pump is not used, the Circuit
Breaker maybe resized appropriately to handle only two motors. Refer to System
Specifications on Section 1 for details.
3.3 ELECTRICAL WIRING DIAGRAMS

WARNING: ELECTRICAL SHOCK HAZARD. A Volt/Ohm Meter
will be necessary. The following installation procedures expose
the installer to High Voltage and electrical shock hazard. Only
attempt this if you are a qualified electrician and only if surrounding
conditions are safe.
Note: Larger prints in Section 10 of this manual.

Electrical

Page 3-2
SECTION 4
INSTALLATION REQUIREMENTS

4 INSTALLATION REQUIREMENTS
LAND INSTALLATION NOTE: REFER TO SECTION 4.4 American standard national pipe thread nipple for
REGARDING FEED WATER INSTRUCTIONS FOR LAND connection of the supplied 1 inch female national
INSTALLATIONS. REFER TO THE REST OF THIS SECTION pipe threaded flange fitting.
FOR INSTALLATION. Ferrous material should not be used as the product
All mounting surfaces must be flat in order to avoid water is very aggressive and slightly acidic. Product
warping of brackets and frames. Any damage caused water will turn red or brown if ferrous material is
by attaching the system or its components to an uneven used in the product water distribution line or storage
surface is attributed to improper installation, is the tank.
liability of the installer, and is not covered by the Parker There should be no valving in this line. Damage to the
Hannifin warranty. Grind flat or use appropriate shims on system caused by a blocked product water line will
uneven surfaces to ensure that mounting of the system not be covered by warranty.
components does not cause bending or warping. 4. Power cable with the proper gauge rating for this
Refer to the foldout illustrations at the back of this manual. system’s power consumption.
5. An electrical power source capable of supplying the
4.1 COMPONENTS SUPPLIED BY proper current and voltage to the system.
OWNER:
1 Suction piping of 1 inch inside diameter minimum. 4.2 FINAL LIFT OF THE SKID INTO PLACE
The suction line should include a 1/4 turn quick 1. Attach lift ropes to the top portion of the frame four
shut-off valve with a minimum 1” orifice and corner posts only. Use caution to protect the epoxy
terminate with a 1 inch American standard national coating with soft material. DO NOT attach guidelines
Installation
pipe thread nipple for connection of the supplied 1 to, or handle the Parker Hannifin System by any of
inch female national pipe threaded flange fitting. the piping, controls, or other components within the
The entire suction line, fitting and valve assembly System. Lift each skid into place.
must be of non-ferrous material. PVC, CPVC, Naval
bronze or another noncorrosive material is correct. 2. Set the skid onto wood blocks in order to suspend it
Any ferrous material will cause rust fouling of the above ground level while aligning mounting holes or
SRC R.O. Membrane Element. Rust fouling of the studs.
R.O. Membrane Element may not be cleanable and 3. Lift the skid and remove the wood blocks from the
may render the R.O. Membrane Element permanently final resting place. Once the skid is in its exact place
damaged. Fouling of the R.O. Membrane Element by for installation gently set the skid down to rest and
rust is not covered under warranty. secure it.
2. Brine discharge line sufficient to handle the system 4. Secure the each skid in place using Vibration Isolators
brine discharge along with unpotable product water as required.
discharge, and the media filter back flush waste
water. The line and fitting must be minimum 1” size, 4.3 INTERCONNECTING SKIDS
with 1” piping up to the Parker Hannifin System and
Refer to System Specifications regarding water line
terminate with a 1 inch American standard national
capacities and electrical power consumption.
pipe thread nipple for connection of the supplied 1
inch female national pipe threaded flange fitting. A. INSTALLING FLANGE PLUMBING
Ferrous material should not be used as the brine install the interconnecting hose or pipe to skid flanges and
discharge water is high in salt content and very fitting per Table 4-1 on Page 4-3.
corrosive. There should be no valving in this line.
Damage to the system caused by a blocked brine B. INSTALLING COMPONENT PLUMBING
discharge line will not be covered by warranty. Install the component interconnecting tube per Table 4-2
3. Product water storage tank connection: This fitting on Page 4-3.
must be minimum 1” size, with 1” piping up to the D. INSTALLING COMPONENT WIRNG
Parker Hannifin System and terminate with a 1 inch
install Booster Pump and HP Pump wiring to control box
Page 4-1
per system specification and wiring diagram in Section 3. instructions.

Install all other component wiring per system specification CAUTION: The Membrane and Vessel
and wiring diagram. assembly is packaged with storage solution.
Avoid skin and eye contact with this solution.
E. INSTALLING MAIN POWER CABLE
In case of skin contact, rinse the skin
install main power wiring per system specification and thoroughly with water. In case of eye contact,
wiring diagram in Section 10. flush repeatedly with water and notify a
physician immediately. (THE STORAGE
IF SYSTEM COMMISSIONING AND OPERATION CHEMICAL IS WATER, SODIUM BISULFITE
WILL BEGIN WITHIN 1 OR 2 DAYS THEN & PROPYLENE GLYCOL).
CONTINUE TO NEXT SECTION.
4.4 COMPONENT PREPARATION:
A. MEDIA FILTER
a. Remove the top entrance cover. The Filter Media used
in the Media Filter consists of two grades of sand,
which must be placed into the Media Filter from the
bottom up as follows:
1) First add approximately 50 lbs (22 kg) of Fine Angular
Gravel or Garnet 1/8 - 1/16 inches (3-1.5 mm). Fill to
1 - 3 inches (25 - 75 mm) above the bottom laterals.
2) Second add approximately 150 lbs (68 kg) of No. 20
grade Silica Sand.
b. Upon completion of the sand loading, wash off the top
Installation
of the filter to remove all sand from the o-ring groove.

Lubricate and replace the o-ring into its groove and
mount the top entrance cover onto the top of the filter
assembly.
c. Close the Media Filter Valve on the System. This
forces the flow of feedwater from the Booster Pump
through the Media Filter before it returns to the Pre-
Filter Inlet.
Media Filter Connections:

NOTE: Media Filter Flange Connections
are designed to mate directly to their
corresponding flanges on the side of the
System frame. If space limitations prevent
this, connect the System Flanges to their
corresponding Media Filter Flanges with
flexible hose or pipe.
B. RO MEMBRANE
If the System was shipped without R.O. Membrane
Elements installed, refer to Section 6 for installation
details.
Do not install the Membrane Elements until the system is
ready for commissioning. This ensures that the Membrane
Elements do not dry out and become fouled.
If the system was shipped with Membrane Elements
installed, refer to Section 6 for Storage and Cleaning
Page 4-2
TABLE 4-1 TABEL 4-2

Refer to the P&ID illustration at back of this manual. Refer to the P&ID illustration at the back of this manual.
Use the recommended hose or piping as required to Use the recommended tube to interconnect the System
interconnect the System skids: components:
1 ” Plumbing 1/4” Plumbing

Step Run Description Step Run Description
1. From: From Feed source 1. From: Booster Pump Press. Pickup
To: Booster Pump Feed Inlet To: BP Inlet Press. Guage
2. From: Booster Pump Feed Outlet 2. From: MMF Press. Pickup Tee
To: Cyclone Filter Inlet To: MMF Inlet Press. Gauge
3. From: Cyclone Filter Outlet 3. From: MMF Press. Tee
To: MMF Feed Inlet To: Pre-filter Tee
4. From: MMF Feed Outlet 4. From: Pre-filter Tee (4)
To: Pre-filter Inlet To: Pre-filter Press. Guage (4)
5. From: MMF Brine Discharge
To: Brine Discharge Line Notes:
6. From: Pre-filter Oulet 1: Connection from Clean/Rinse water tank should
To: HP Pump Inlet terminate below the water level.
7. From: HP Pump Outlet 2: Connection to Clean/Rinse water tank should terminate
To: Control Feed Inlet above the water level.
3: The Brine Discharge connection should terminate above
8. From: Control Brine Discharge water level.
Installation
To: Brine Discharge Line
9. From: Control Product Outlet
To: Post-filter Product Inlet
10. From: Post-filter Product Outlet
To: PH Nuetralizer Product Inlet
11. From: PH Nuetralizer Product Outlet
To: Storage Tank Product Inlet

Page 4-3
4.5 LAND FEED WATER PICK-UP

LAND INSTALLATION FEED WATER PICK-UP INFORMATION
Refer to the following illustrations.
Example of Feed Water Intake from a Deep Well for a Land Installation
Shut Off Valve for maintenance of

Check Valve Non Return to keep Strainer and Feed Water Pump
prime in place.
Deep Well Slide wall lined with PVC

Pipe or no lining if the natural
formation supports the wall. Do not
use iron piping. Recover any lost
Drill Bits.
Installation
Water Level
Deep Well Pump
If the System Booster Pump will be used then Size the
Well Pump to Deliver Minimum 5 psi, maximum 10 psi
into the inlet of the Booster Pump.
or
If the System Booster Pump will NOT be used then
Size the Well Pump to Deliver Minimum 25 psi, maxi-
mum 35 psi into the inlet of the System
Strainer Intake of the Deep Well

Pump Well below water level and
well below Draw Down Level.

Page 4-4
Example of Water intake from a Feed Source
Installation
4.6 UV STERILIZER INSTALLATION
If applicable, the UV Sterilizer is normally installed when
the System is shipped; otherwise, install the UV Sterilizer
Assembly per System P&ID and Wiring diagram.

Page 4-5
This page is intentionally left blank.

Installation

Page 4-6
SECTION 5
OPERATIONS MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK
Operation

[CONTROL SYSTEM OPERATIONS MANUAL] May, 2015
Coral Sea Control System
Operations Manual
(Base System)
PLC Firmware Version: 4.01

HMI Firmware Version: 4.01
Project: Doc: Version:

Parker Sea Recovery Coral Sea 1010016 01c
Document Name: Author: Page:
Control System Operations Manual AGE Page 1 of 129

Document Revision:
Version Author Date Effected Pages Description

01a AGE 04-08-2011 All Initial Draft
System Size Correction, Correction to Transducer
01b AGE 04-27-2011 29, 79-81
Label, Message Item Numbering Modification
01c AGE 05-04-2015 All Company Logo Revision
Abbreviations:
LPS: Low Pressure Switch

HPS: High Pressure Switch
PT: Pressure Transducer
FT: Flow Transducer
PI: Pressure Indicator
Analog CH: Variable PLC Input, ranging from 4-20mA
mA: Milli-Ampers (1.0 E-03)
PSRC: Parker Sea Recovery Corporation
FWF: Fresh Water Flush
Modbus: High level communications protocol for industrial networks
Definitions:
Modbus: A high-level protocol for industrial networks developed in 1979 by Modicon (now
Schneider Automation Inc.). Providing services at layer 7 of the OSI model, it defines a
request/response message structure for a client/server environment. Modbus runs over
various data links including its own Modbus+ token passing network and serial links such
as RS-232 and RS-485.
It is widely used with TCP/IP over Ethernet. Individual device networks connected to
Modbus+ or serial links hook into Ethernet via gateways for transport over an IP
network or the Internet. Modbus is governed by the Modbus-IDA Organization, a
merger of the Modbus Organization and IDA Group in 2003. For more information, visit
www.modbus.org.


Table of Contents:
1. Settings Prior To Attempting Operation ..…………………………………………………….. 6
2. The Control Panel…….….………..………………………………………………………………..…… 8
3. Initial System Checks/Commissioning …………………………………………………......... 10

3.1 Entering Commissioning Mode …………………………………………….. 10
3.2 Motor and Pump rotation Checks…………………………………………. 14
3.3 Valve Operation Checks…………………………………………..……………. 16
4. Editing System Set-points ………………………………………………………………..………….. 19

4.1 Entering Set-point Editing Mode …………………………………….……… 19
4.2 Minimum FWF Pressure ………………………………………………….…….. 21
4.3 Fresh Water Flush Time ………………………………………………….……… 21
4.4 Minimum HP Pump Inlet Pressure ………………………………….……… 22
4.5 Maximum HP Pump Outlet Pressure ……………………………….…….. 22
4.6 System Minimum Operating Pressure .………………………………….. 22
4.7 System Maximum Operating Pressure .………………………………….. 23
4.8 System Membrane Health DP……………..……………………………….... 23
4.9 Maximum High Pressure Pump Hours …………………………….……… 23
4.10 Low Pressure Valve Actuation Time ……………………………….……… 24
4.11 System Minimum Brine Flow Rate ….……………………………………… 25
4.12 System Maximum Brine Flow Rate ….…………………………………..… 25
4.13 Domestic Max. Salinity Level …………………………………………..……. 26
4.14 Domestic Max. Salinity Level …………………………………………..……. 26
4.15 PPM Conversion Factor ………………………………………………………… 26
4.16 System Time and Date ………………………………………………………….. 26
4.17 System Size Selector …………………………………………………………….. 29
4.18 Special Level Control …………………………………………………………….. 29
4.19 Min Product ………………………………………………………………………….. 29
4.20 Max Product …………………………………………………………………………. 30
4.21 Max Membrane Loss …………………………………………………………….. 30
4.22 Saving System Set-point Data Changes …..…………………………….. 30
5. Normal Operation ………………………………………………………………………………………. 33

5.1 Overview ……………………………………………………………………………… 33
5.2 Starting the System Manually ………………………………………………. 33
5.3 Auxiliary Feed Pump Activation (if installed) ……………………….. 34


5.4 Booster Pump Activation ……………………………………………………… 34

5.5 High Pressure Pump Activation ……………………………………………. 35
5.6 Auxiliary Product Pump Activation (if installed) ………………….. 36
5.7 Automatic/Manual Activation of System Valves …………………. 36
5.8 Manual Salinity Control Operation ………………………………………. 41
6. Manual Shutdown ………………………………………………………………………………………. 44
7. Automatic Start-up Operation ………………………………………………………………………. 46
8. Automatic Shutdown Operation …………………………………………………………………… 59
9. Emergency Shutdown Operation ………………………………………………………………….. 61
10. System Critical Error Messages …………………………………………………………………….. 63

10.1 System Fault Codes and Possible Causes ……………………………….. 65
11. System Performance Messages …………………………………………………………………….. 75

11.1 System Performance Notification and Possible Causes ………….. 77
12. System Status Messages ……………………………………………………………………………….. 82
13. Menu Navigation …………………………………………………………………………………………… 83

13.1 Accessing the ‘System Operation’ Screen ……………………………….. 84
13.2 Accessing Product Salinity Level Screens .……………………………….. 84
13.3 Accessing System Pressure and Flow Screens …………………………. 86
13.4 Accessing Automatic Multi-Media System Pressure Screens…… 88
13.5 Accessing System Message Centers …………………………………………. 89
13.6 Accessing High Pressure Pump Hour Meter …………………………….. 92
13.7 Accessing Filed Sensor Zero Point Calibration Screen .…………….. 93
13.8 Accessing Salinity Sensor Calibration Screen …………………………… 94
14. System Maintenance …………………………………………………………………………………….. 96

14.1 Performing Pressure Sensor Zero-point Calibrations ……………… 96
14.2 Performing Salinity Sensor Calibrations …………………………………. 98
15. Emergency Operation …………………………………………………………………………………… 100

15.1 Accessing Emergency Override Menus …………………………………… 100
15.2 Accessing Emergency Override Operation Time …………………….. 103


16. Manual Actuation of System Valves ………...…………………………………………………… 107

16.1 Actuating the Product Diversion Valve …………………………….…….. 107
17. Fresh Water Flushing ……………………………………………………………………………………. 108
18. Activating Accessories ……………………………………………………………………………………. 110
19. Automatic Multi-Media Filter Functions ....…………………………………………………… 113

19.1 Accessing Multi-Media Filter Options….…….…………………………… 113
19.2 Auto MMF Sequence Delay Time (Minutes) ………..………….…….. 115
19.3 Auto MMF Backwashing Time (Minutes) ……………………………….. 115
19.4 Auto MMF Rinsing Time (Minutes) …………………………………………. 115
19.5 Auto MMF Differential Pressure (PSI) …………………………………….. 116
19.6 Booster Pump Min. Outlet Pressure (PSI) ………………………………. 116
19.7 Booster Pump Low Output Operation Time (Seconds) ………….. 116
19.8 Saving Multi-Media Filter Option Settings …………………………….. 117
19.9 Activating the backwash while operating in manual…………..…. 118
19.10 Activating the backwash manually while operating in auto ….. 120
19.11 Automatic activation of the backwash cycle ………………………….. 121
19.12 Activating the backwash manually while in standby ……………… 122
19.13 The automatic multi-media backwashing sequence ………………. 123
19.14 Aborting automatic backwashing cycles ………………………………… 127
19.15 Automatic multi-media faults ………………………………………………… 128


1. System Settings prior to attempting operation:
Refer to the system P&ID and ensure the following items are in the correct position:
Coral Sea Standard System Equipment:
MV-1001 Feed water selection valve Normal position (Tab Down)

PI-1000 Booster Pump Feed Pressure Indicator Minimum 11 PSI-A
BP-1000 Booster Pump Not relevant
MV-1002 Media filter by-pass valve Position Per System Spec
Note:
For Systems with a Media Filter This valve must be placed in correct position to ensure flow is directed
through media filter assembly.
For systems without media filter this valve must be placed in ‘By-pass’ position
Optional Media Filter System Equipment:
PI-1001 Media filter assembly inlet pressure gauge Not relevant

MV-1003 Media filter inlet valve Normal position (Tab Right)
MV-1004 Media filter outlet valve Normal position (Tab Left)
F-101A Media filter assembly Loaded with media
PI-1002 Media filter/Booster Pump outlet pressure gauge Not relevant
MV-1005 Media filter rinse valve Normal position (Tab Down)
CV-1002 Media System Check Valve Not relevant
Continuation of Coral Sea Standard System Equipment:
CV-1000 Feed System check Valve Not relevant

FIL-1000 20u Cartridge filter assembly Not relevant
PI-1003 20u Outlet 5u Inlet pressure gauge Not relevant
FIL-1001 5u Cartridge filter assembly Not relevant
MV-1007 Cartridge System Drain Valve Closed Position
PI-1004 High pressure pump inlet pressure gauge >20 PSI : < 75 PSI
PSL-1001 High pressure pump inlet pressure switch Not relevant
PT-1004 High pressure pump inlet pressure transmitter Not relevant
HPP-1001 High pressure pump Not relevant
CV-1007 High pressure pump bypass check valve Not relevant
CV-1008 High pressure pump output check valve Not relevant
PI-1005 High pressure pump outlet pressure gauge <950 PSI
PSH-1001 High pressure pump outlet pressure switch Not relevant
PT-1005 High pressure pump outlet pressure transmitter Not relevant


NV-1002 Back pressure regulator Fully Open

FT-1001 Brine water flow meter Not relevant
MV-1010 Brine water selection valve Normal Position (Tab Up)
FT-1002 Product water flow meter Not relevant
TDS-1001 Salinity probe Not relevant
DV-1008 Product water diversion valve Fully Closed
CV-1005 Fresh water flush inlet check valve Not relevant
FIL-1006 Fresh water flush carbon filter Not relevant
MV-1006 Fresh water flush control valve Fully Closed


2. The Control Panel
1
10
2 9
3 12
8
4
11
6
5
7
Item Number Item Description

--------------------------------------------------------------------
1 Touch Screen Interface
2 System Main Power Indicator
3 Emergency Stop Button
4 System Auto-Start Button
5 System Auto-Stop Button
6 Booster Pump Control Operator
7 High Pressure Pump Control Operator
8 Fresh Water Flush Indicator
9 System Fault Indicator
10 Main Power Disconnect
11 Media Filter Backwash Button/Indicator
12 Media Filter Rinse Indicator


The new Coral Sea control system incorporates the very latest in powerful control system technology as
well as highly intelligent programming. At the core of the control system is the all new 32 bit
Programmable Logic Controller (PLC); this device provides constant supervision of your water maker.
Should any problem arise during operation this intelligent hardware will first analyze if this fault could
possibly damage the water maker, if so it classifies this error as ‘critical’ and shuts the unit down to
prevent damage. However, if the controller deems the current problem as ‘non critical’ the water maker
is allowed to continue operating; meanwhile the control system will alert operators that service is
required by beeping and displaying a warning notification on the system touch screen; the controller will
continue to monitor the situation closely and if the current problem should become ‘critical’ the control
system will take action to prevent damage and shut the water maker down. The reason for the
shutdown will be displayed on the system touch screen.
The new Coral Sea controller has also been designed to ensure maximum water maker productivity; the
system contains multiple programs to allow for operation even in ‘critical’ fault situations, ensuring that
whenever possible your water maker can produce the water essential for survival. Please see
“emergency operations” section for further details.
This manual has been written to help walk you through the various features offered by the installed
control system. During fault situations your water maker control system produces messages to help
point you to the problem; contained within this manual is a list of trouble shooting tips based on these
messages; each tip will detail the likely possibilities which resulted in the call for the associated fault
message.
The new Coral Sea control system also comes with an available Modbus interface. This Modbus interface
can be used to create an open communications interface between locally hosted control systems and
the Coral Sea water maker. Via the Modbus interface it is possible to monitor all control system inputs
and outputs; it is also possible to monitor data normally displayed on the control system touch screen
including alarm information, performance information, system pressure information and salinity
information.
For further information on the Modbus interface, please refer to the Coral Sea Modbus Specification
documentation.


3. Initial System Checks/Commissioning.
The new Coral Sea control system comes loaded with a special utility tool designed to aid in the initial
system checks and commissioning of the system. This utility can be accessed in the following manner.
Please note it is not possible to enter commissioning mode while the water maker is operating. Trying to
enter commissioning mode while the unit is running will simply not be permitted, and the
commissioning screens shown in this section will fail to appear as stated in this document.
Stop system operation before attempting to enter commissioning mode.
3.1 Entering Commissioning Mode
From the Main Splash screen press the arrow in the lower right corner.
Press Here
This will take you to one of two main menu screens. Once again press the arrow in the lower right
corner.
Press Here


This will take you to the second of the two main menu screens. Press on the shown area to access the
hidden commissioning mode screens.
Press Here
If the unit was not running pressing the illustrated area will switch the controller into commissioning
mode. This is confirmed by the system menu being replaced with the first of four diagnostic screens. The
first screen as shown below details all of the inputs currently being received by the controller. This
screen can be used to check for proper external sensor functionality. A grey indicator as seen extensively
below signifies that an input is not present, when the indicator is illuminated this implies the input is
present and as expected (healthy).
Press Here


Key:
CH0: Analog CH0 (PT-1004). Illuminates if the input is enabled and the connected sensor is healthy
CH3: Analog CH3 (TDS-1001). Illuminates if the input is enabled and the connected sensor is healthy
CH4: Displays the current voltage being received from the brine flow sensor, start the system in
manual mode while in commissioning mode to watch the voltage readings from this sensor to
confirm if the sensor is functioning correctly. The sensor has a 4 to 20 GPM span over 0 to 10V
hence an 8GPM flow would result in approximately a 4.8 to 5.0v reading, and a 16 GPM flow
would result in a near 8.5 to 9.0v reading.
CH5: Displays the current voltage being received from the Product flow sensor, start the system in
manual mode while in commissioning mode to watch the voltage readings from this sensor to
confirm if the sensor is functioning correctly. The sensor has a 0 to 5 GPM span over 0 to 10V
hence a 2.5GPM flow would result in approximately a 4.8 to 5.0v reading, and a 4.2 GPM flow
would result in a near 8.5 to 9.0v reading.
LP Switch: Low Pressure Switch, Illuminates when the switch contact closes
HP Switch: High Pressure Switch, Illuminates when the switch contact closes
E-Stop: E-Stop Active, Illuminates whenever an E-Stop condition is present (inc. remotely)
Press on the ‘More’ button at the top right corner of the screen.
This will take you to the second of four commissioning screens. The second screen as shown below
details all of the outputs currently being powered by the controller. This screen can be used to check for
proper external equipment functionality. A grey indicator as seen extensively below signifies that an
output is currently turned off, when the indicator is illuminated this implies the output is powered and
the connected external device should be active.
Press Here


Key:
D-DV Valve: Product Diversion Valve, Illuminates if the controller is requesting the valve to open
FWF Valve: Fresh Water Flush Valve, Illuminates if the controller is requesting the valve to open
G. Alarm: General Alarm, Illuminates if the controller is reporting a fault condition
Auxiliary Pump: Feed or Product Pump, Illuminates if the controller is requesting pump operation
Booster Pump: Booster Pump, Illuminates if the controller is requesting pump operation
HP Pump: High Pressure Pump, Illuminates if the controller is requesting pump operation
UV Sterilizer: UV Sterilizer, Illuminates if the controller is requesting sterilizer operation
By-Pass Status: Signifies if the user has willingly overridden the sensors past their limited 200 hour
duration and in doing so accepted responsibility for voiding the factory warranty.
Press on the ‘More’ button at the top right corner of the screen.
This will take you to the third of four commissioning screens. This screen can be used to jog all
connected pumps. Each time the jog button is pressed, the pump is energized for ¼ of a second. For a
pump to jog successfully, the pump must be enabled, and the pump operator must be in the ‘Off’
position.
Press Here Press Here
Press Here
Press Here
Press Here


3.2 Motor and Pump Rotation Checks
Step 1.
Once at the motor jog screen press the auxiliary pump button to jog the external pump. If the button
will not activate this is because the auxiliary pump option is not enabled, therefore skip this step. If the
button does activate and the pump spins in the correct direction proceed to the next step. However, if
the pump spins in the incorrect direction switch the main power disconnect on the auxiliary pump
control panel door to the ‘Off’ position, using a screw driver release the lock on the control panel door
to the auxiliary pump and open the control panel door. Locate the external pump contactor (DCP-100).
Turn the switch at the top of the contactor to the ‘Off’ position. Loosen the screw clamps holding the
field L2 and L3 wires in the contactor output terminals, swap the wires over and re-secure them in the
contactor output terminals, turn the switch at the top of the device back to the ‘On’ position, close and
lock the enclosure door, and switch the main disconnect back to the ‘On’ position. Navigate back to the
commissioning screens and finally to the motor jog screen if the screen has moved away, jog the pump
once again to ensure correct rotation.
Extremely High Outgoing Voltage Present!

Always ensure incoming power to the unit has been disconnected and locked off
before proceeding with altering outgoing power connections. Failure to do so
could result in injury or death.


Step 2.
Once correct rotation of the auxiliary pump has been obtained (if fitted), press the booster pump jog
button, check to see if the booster pump spins in the correct direction, if it does proceed to step three, if
the booster pump does not spin in the correction direction shutdown main incoming power to the unit
and switch the main power disconnect on the control panel to the ‘Off’ position, using a screw driver
release the lock on the main control panel door and open the panel door. Locate the main incoming
power disconnect switch DS-100. Loosen the screw clamps holding the incoming power L2 and L3 wires
into the disconnect switch input terminals, swap the wires over and re-secure them into the disconnect
switch input terminals, close and lock the enclosure door. Switch main incoming power back on and
rotate the main disconnect switch back to the ‘On’ position. Navigate back to the commissioning screens
and finally to the motor jog screen, jog the booster pump once again to ensure correct rotation.
Extremely High Incoming Voltage Present!

before proceeding with altering incoming power connections. Failure to do so
Extremely High Outgoing Voltage Present!

before proceeding with altering outgoing power connections. Failure to do so
Step 3.
As correct rotation of both booster and High pressure pump are checked and confirmed during the FAT
test there is no need to check rotation of the High pressure pump. However, it is still recommended as a
final check that you still do so. Press the High Pressure pump jog button and confirm correct rotation of
the pump.
Once these tests have been completed and correct rotation of all connected pumps has been confirmed
exit commissioning mode by pressing the arrow in the top left corner four times. This will return you to
the main operations menu.


3.3 Valve Operation Checks
hile viewing the ‘Motor Rotation Checks’ Screen press on the ‘More’ button at the top right corner of
the screen. This will take you to the fourth of four commissioning screens. This screen can be used to
manually drive all of the automatic valves currently connected to the control system. To activate a valve
simply press on the action you require. If the tested valve indicates a fault condition, the ‘Fault Log’
button will appear which will allow you to view what fault has been detected.
Press Here
Press Here
Press Here
Press Here
If the tested valve indicates a fault condition, the ‘Fault Log’ button will appear which will allow you to
view what fault has been detected.
Fault Notice
Press the ‘Fault Log’ button to be taken to the fault message center screen as detailed on the next page


Pressing ‘Select’ will highlight the first alarm item.

Pressing ‘Move Up’ will scroll up through the alarm list
Pressing ‘Move Down’ will scroll down through the alarm list
Pressing ‘Clear’ will clear the listed alarm notifications and return you to the previous screen.
Pressing ‘Back’ will exit the alarm list. Please note the ‘Back’ button is only active if no faults or errors
are currently displayed, if errors or faults are displayed, press ‘Accept’ to exit this screen.


If your system is equipped with an automatic media filter additional ‘Media System Checks’ screens will
be available to you, this is indicated by the ‘More’ indicator and arrow in the upper right hand corner of
the primary ‘System Valve Checks’ Screen, if no such indicator is visible, the automatic media filter
option is not included in your system configuration, if this indicator is visible press on the arrow in the
upper right hand corner of the ‘System Valve Checks’ screen to access these additional screens, as
shown below:
Press Here
Press Here
Press Here
This ‘Media System Checks’ Screen also provides information regarding the health of the analog
channels associated with this system feature:
Key:


4. Editing System Set-points.
The new Coral Sea control system comes pre-loaded with typical alarm level set points, system
shutdown values, etc. However, these set-points can be accessed and changed should the need arise. It
should be noted that changing these configurations is not recommended unless prior authorization has
been granted by Parker Sea Recovery Engineering group. Hence access to the system set-point editing
mode has been restricted with a password. To gain access to these features, please contact Parker Sea
Recovery to obtain the required password.
4.1 Entering Set-point Editing Mode
From the Main Splash screen press the arrow in the lower right corner.
Press Here
This will take you to the first of two main menu screens. Press on the shown area to access the hidden
system set-point editing mode screens.
Press Here


Once this area has been pressed the password entry dialogue box will appear. Enter the password given
to you by Parker Sea Recovery, and press the ‘ENT’ key. To cancel this operation press the ‘CAN’ key as
shown below:
To cancel
press here
Enter Password
and press here
Entry of an incorrect password will result in the password prompt screen remaining visible. The
password you have entered will be erased and the password screen will wait for you to attempt again.
Press the ‘CAN’ key to cancel this request.
Entering the correct password will bring you to the following screen.
Press Here For

Press on value Next Page
to change
From this screen it is possible to change the following system set-points:


To change a value press on the currently entered value, a number entry pop up screen will be displayed.
Enter the newly required set-point and press the ‘ENT’ button to complete entry, to cancel the request
press the ‘CAN’ button as illustrated below:
Enter desired set-

point value here
To cancel
press here
Enter Value
and press here
4.2 Minimum FWF Pressure (PSI):
This value determines the alarm level associated with Fresh Water Flushing faults. In order for the fresh
water flush system to operate correctly there must be sufficient pressure in the system to ensure the
high pressure pump bypass check valve opens. If there is not sufficient pressure to allow this, the control
system will raise an alarm to notify the operator that Fresh Water Flushing is not taking place as
designed.
Typical values entered here are 30 PSI
4.3 Fresh Water Flush Time (Seconds):
The value entered here (in seconds) determines how long the fresh water system will operate for once
active pumps have been stopped by pressing the ‘Auto-Stop’ button. Once the allotted time has expired
the fresh water flush system will enter a dormant mode for 7 days before repeating the flushing cycle.
Typical values entered here are 600 Seconds in all applications


4.4 Minimum HP Pump Inlet Pressure (PSI):
This value determines at what minimum inlet pressure the system will shut down and indicate a High
Pressure pump inlet pressure low fault. In order for the Danfoss high pressure pump to operate
correctly there must always be a minimum inlet pressure of 20 PSI at the inlet of the pump, pressure
below this limit cause the pump to cavitate, if the control system is connected to a CAT pump this value
can be much lower.
Typical values entered here are 20 PSI in Danfoss pump applications

Typical values entered here are 10 PSI in CAT pump applications
4.5 Maximum HP Pump Inlet Pressure (PSI):
This value determines at what maximum inlet pressure the system will shut down and indicate a High
Pressure pump inlet pressure high fault. In order for the Danfoss high pressure pump to operate
correctly there cannot be a pressure greater than 75 PSI at the inlet of the pump, pressure above this
limit causes the pump to shear off the piston shoes as it initially begins to rotate. This type of damage is
not covered by warranty should these settings report being changed by the user, if the control system is
connected to a CAT pump this value should remain at 75 PSI.
Typical values entered here are 75 PSI in all pump applications
4.6 System Minimum Operating Pressure (PSI):
This value determines at what minimum outlet pressure the system will allow the high pressure pump to
operate for extended periods of time. Operation below the inputted value triggers an alarm, and after
10 minutes a total system shutdown. Setting this value too low can severely damage the high pressure
pump, as there is not enough internal pressure to lift the piston shoes off the pump back plate. This
causes rapid wear of the piston shoes and eventual failure of the pump. This type of damage is not
covered by warranty should these settings report being changed by the user, if the control system is
connected to a CAT pump this value can be reduced
Typical values entered here are 350 PSI in Danfoss pump applications
Typical values entered here are 100 PSI in CAT pump applications


4.7 System Maximum Operating Pressure (PSI):
This value determines at what maximum outlet pressure the system will allow the high pressure pump
to operate. Operation above the inputted value triggers an instant shutdown of the system. Setting this
value too high can severely damage the high pressure pump motor, as there is not enough available
horsepower to drive the high pressure pump beyond these limits. This causes rapid overheating of the
high pressure pump electric motor, and eventual failure of the motor. This type of damage is not
covered by warranty should these settings report being changed by the user, if the control system is
connected to a CAT pump this value should remain the same.
Typical values entered here are 975 PSI in all pump applications
4.8 Maximum Membrane Health DP (PSI): (if PT-1005 fitted only)
This value determines at what maximum differential pressure the system will allow the membrane chain
to operate. Detection of pressures above the number inputted here will result in performance warnings
(See Performance Warning Messages), stating an excessive membrane pressure differential. This will not
cause a system shutdown, but it is advisable upon seeing these warning messages to perform a chemical
cleaning of the system to remove scaling.
Typical values entered here are 45 PSI in all applications
4.9 Maximum High Pressure Pump Hours:
The value here determines at what number of operational hours the water maker will call for high
pressure pump servicing. Once the entered number of hours is exceeded the system will raise a
performance warning (See Performance Warning Messages), stating the high pressure pump is due for
servicing. Operation over these hours is allowed, but is not recommended.
Typical values entered here are 8000 Hrs in Danfoss pump applications
Typical values entered here are 2000 Hrs in CAT pump applications


4.10 Low Pressure Valve Actuation Time:
The value entered here (in seconds) determines how long the control system will wait for movement of
an automated low pressure valve to complete. If the correct feedback from the valve has not been
received before this time expires, the system will either generate a performance warning, or shutdown
the unit and generate a fault warning, the action taken depends on what operational state the water
maker was in at the time of failure.
Typical values entered here are 15 Seconds in all applications
Pressing the arrow in the top right hand corner of the screen will bring you to the following screen:
Press on value
to change
Press Here To
Save and Exit
Again from this screen it is possible to change the following system set-points:
press the ‘CAN’ button as illustrated on the next page:


Enter desired set-

point value here
To cancel
press here
Enter Value
and press here
4.11 System Minimum Brine Flow Rate (GPM):
This value determines at what brine flow rate the control system will alert you that the system is
experiencing difficulty. During normal operation the control system would expect to see approximately
8 to 16 GPM for all pump applications when the system is not in fresh water production mode. If the
control system sees flow drop below the value stated here it will not shutdown the water maker but it
will indicate the problem by flashing the brine system flow rate bar on the pressure and system flow
monitors page, it will also raise a ‘System Performance Monitor’ alarm indicating the detected problem.
If system flow drops below the value specified here it could indicate a high pressure pump failure is
imminent.
Typical values entered here are 5 GPM for 2600 and 3600 systems
Typical values entered here are 12 GPM for 4200 systems and above
4.12 System Maximum Brine Flow Rate (GPM):
This value determines at what brine flow rate the control system will alert you that the system is
experiencing difficulty. During normal operation the control system would expect to see approximately
8 to 16 GPM for all pump applications when the system is not in fresh water production mode. If the
control system sees flow rise above the value stated here it will not immediately shutdown the water
maker but it will indicate the problem by flashing the brine system flow rate bar on the pressure and
system flow monitors page, it will also raise a performance warning (See Performance Warning
Messages) indicating the detected problem. If system flow continues to exceed the value specified here
for 2 minutes the control system will shutdown the water maker. High flow rates can be an indication of
a breached line/significant leak, therefore after 2 minutes action is taken to protect the integrity of the
location in which the water maker is housed.
Typical values entered here are 10 GPM for 2600 and 3600 systems
Typical values entered here are 18 GPM for 4200 systems and above


4.13 Domestic Max. Salinity Level (uS/cm):
This value stated in uS/cm determines at what product water conductivity level the system will activate
the diversion valve and UV sterilizer (if fitted). Once the product water measured conductivity drops
below the number inputted here, the water maker deems the water as acceptable.
Typical values entered here are 1200 uS/cm in all applications
4.14 Domestic Min. Salinity Level (uS/cm):
This setting allows you to determine what minimum salinity level from the salinity probe will be
accepted. Domestic systems cannot produce product water with salinity lower than the value entered
here, therefore any readings below this value causes the water maker control system to reject the
salinity probe input under the suspicion that the salinity probe has been removed from the system pipe
work and is currently sitting in air.
Typical values entered here are 100 in domestic water applications
4.15 PPM Conversion Factor:
Europe and the US use different scaling factors when converting uS/cm in to PPM. Within the US a
scaling factor of approximately 0.5 is used, within Europe a factor of 0.67 is used. Press on the
conversion factor you desire, once set the selected conversion factor button will remain depressed.
Changing this scaling factor results in a different bar and numbering system on the product water
salinity monitoring page when ‘PPM’ is selected as the preferred viewing unit.
4.16 System Time and Date:
This will allow you to change the time and date stored within the touch screen. To access this high level
editing screen a password is required. Contact Parker Sea Recovery for further details
To exit the system settings screens you must press the “Save Settings’ button located in the lower right
hand corner of the second settings screen, even if you have not applied any changes to the system
settings, this button must be pressed to exit the settings screen. Failure to do so will result in an
automatic save after 60 seconds of inactivity.


This completes the usual system settings that need to be applied out in the field, all other settings have
been loaded into your water maker at the Sea Recovery Fabrication factory. However, in the cases
where the system has received a capacity upgrade in the field or other odd scenarios where access to
these Fabrication settings would need to be allowed, that can be done in the following manor:
From the Second System settings screen as shown below, press on the hidden activation area:
Press Here For

Super User Access
Pressing on the area shown will prompt the controller to ask you for the super user access password via
the illustrated dialogue box. This password must be obtained from Parker Sea Recovery. Enter the
password given to you by Parker Sea Recovery, and press the ‘ENT’ key. To cancel this operation press
the ‘CAN’ key as shown below:
To cancel
press here
Enter Password
and press here


System Size
Notification
Window Manual System
Size Program
System Size Button
Selection
Button
Press Here To
Special Level Save your
Control Activation Settings and Exit
Button These Screens
From this special screen it is possible to change the system size settings and to enabled manual override
of those size settings for harsh environments, it is also possible to enable special level control functions
if your water maker is equipped with such hardware.
Enter desired set-

point value here
To cancel
press here
Enter Value
and press here


4.17 System Size Selector
Pressing this button causes the control system scroll through the available system recovery sizes within
Coral Sea product line, each time the button is pressed the system will increment to the next available
size as listed here: 2800, 3600, 4200, 5200, 6200 & 6800. Once the maximum system size has been
reached pressing the system size selection button again will cause the system to return the beginning of
the list.
4.18 Special Level Control
Some control systems are specially requested with tank full and tank empty level control abilities, if your
control system has been built to accommodate these special functions, you may enable and disable this
function by pressing this button. AS you press the button the text within the button will change to
reflect the current state of the feature.
4.19 Min Product (GPM)
* Please note: *
Entering data into this field is only permitted if the user has selected ‘Force Manual Settings’,
confirmation that this mode is enabled is given by the ‘System Size Notification Window’. Once manual
settings are enabled the text within the window will change from a standard system production size to
‘MANUAL MODE’. To enter manual mode, press the ‘Manual System Production Variable Settings’
button.
This value determines what minimum permeate flow rates the controller should expect to see during
normal operation, if the controller sees permeate flow rates drop below this level consistently for 60
seconds it will alert you by raising a performance warning (See Performance Warning Messages)
indicating the detected problem, the water maker will not shut down and will continue to function at
these lower permeate flow rates. However attempts should be made to discover why permeate flow
rates have fallen.
Normal values are automatically entered here as system sizes are adjusted using the ‘System Size
Selector’ button. However in manual mode any value can be entered here.


4.20 Max Product (GPM)
* Please note: *
Entering data into this field is only permitted if the user has selected ‘Force Manual Settings’,
confirmation that this mode is enabled is given by the ‘System Size Notification Window’. Once manual
settings are enabled the text within the window will change from a standard system production size to
‘MANUAL MODE’. To enter manual mode, press the ‘Manual System Production Variable Settings’
button.
This value determines what maximum permeate flow rates the controller should expect to see during
normal operation, if the controller sees permeate flow rates rise above this level consistently for 60
seconds it will alert you by raising a performance warning (See Performance Warning Messages)
indicating the detected problem, the water maker will not shut down and will continue to function at
these higher permeate flow rates. However attempts should be made to discover why permeate flow
rates have risen, and corrections performed to bring them back to within normal levels before
membrane damage occurs.
Normal values are automatically entered here as system sizes are adjusted using the ‘System Size
Selector’ button. However in manual mode any value can be entered here.
4.21 Max Membrane Loss (PSI)
This value determines the calculated pressure differential allowable for the connected/configured
membrane rack. This number should not be tampered with unless absolutely required. This number is
only valid once the system commissioning engineer has successfully set up the ‘Maximum Membrane
Health DP (PSI)’ (4.10) entry field. This number is used by the system to calculate the current membrane
fouling state and drive the indication graphic in the ‘Monitors’ section.
4.22 Saving System Set-point Data Changes
Once you have completed your system changes you must save your data before being allowed to exit
the system set-point editing screens. To save your changes navigate to the second or third set-point
editing screen and press the ‘Save Setting’ button as illustrated on the next page:


Press Here
Successful Password Entry
Press Here
If you do not save your settings by pressing the button as shown, the system will automatically save your
settings if it monitors that you have not touched the touch screen for 60 seconds, in either case when
system settings are being saved the following screen will be shown briefly. Once the saving procedure
has been completed, the controller will return to the main splash screen as illustrated on the next page:


Once the system has returned to the main splash screen, set-point data saving is complete and set point
editing mode is canceled.


5. Normal Operation
5.1 Overview
The new Coral Sea control system has two possible methods of operation; these are manual mode and
automatic mode. In manual mode the controller requires that the operator activate the pumps by
turning the relative pump operator switches to the ‘Pump On’ position. If the user attempts to operate a
pump when it is determined by the control system as unsafe to do so, the controller will raise a
performance warning (See Performance Warning Messages) detailing the specific reason why the
requested pump cannot be started, it will also flash the appropriate pump control switch which is being
prevented from operating. The operator must correct the situation before attempting to run the pump
again. To request further attempts to run the pump simply turn the relative pump operator switch to
the ‘Off’ position, then back to the ‘Pump On’ position. If the problem has been rectified the pump will
start, if problems still persist further performance warning messages will be raised.
Once successful start up of all connected and enabled pumps has been completed by the operator, the
control system will attempt to automatically activate the connected system valves. If the connected
valves cannot be successfully activated the control system will raise performance warning messages
(See Performance Warning Messages), but will continue to hold the system in an operational state. In
the event of these types of failures manual actuation of the valves will be required.
5.2 Starting the System Manually
The Coral Sea has a variety of different pump configuration options available; therefore this manual
start up procedure will cover all available options. If your system does not have a discussed option
installed simply ignore the relative descriptions.
Before attempting a manual start up procedure it is important to check that all valves are in the correct
position as previously identified in the section titled, “System settings prior to attempting operation”.
Ensure that the main circuit breaker located in the top right corner of the control panel is in the ‘ON’
position and that the ‘Power On’ Indicator on the front of the control panel is illuminated.
Ensure that the E-Stop button is not pressed in. If the E-stop button is illuminated, the button is pressed
in, release it by turning the mushroom in a clockwise direction.
Ensure no alarms or faults are currently being indicated. If the alarm light is illuminated or flashing an
alarm or performance warning is present, accept or clear these alarms before attempting to proceed.


5.3 Auxiliary Feed Pump Activation: (If installed)
Turn the ‘Aux. Pump’ operator switch to the ‘Pump On’ position on the remote pump control panel. The
white stop light on the main control panel door as well as the ‘Aux. Pump’ operator switch indicator on
the remote pump control panel will illuminate. To stop the pump either turn the ‘Aux. Pump’ operator
back to the ‘Off’ position, or press the system ‘Auto-Stop’ button.
5.4 Booster Pump Activation:
Turn the ‘Booster Pump’ operator switch to the ‘Pump On’ position. If the optional feed pump is fitted
and running the ‘Booster Pump’ operator switch indicator will illuminate. If the optional feed pump is
fitted but not running the control system will raise a performance warning.
Press here to Press here

review error to ignore
Pressing ‘Ignore’ clears the performance warning; pressing ‘Show Log’ will open the performance
warning log window where details concerning the detected problem are given as shown below:



Pressing ‘Accept’ will clear the listed alarm notifications.
The operator must correct the situation before attempting to continue or restart the pump. To stop the
pump either turn the ‘Booster Pump’ operator back to the ‘Off’ position, or press the system ‘Auto-Stop’
button to stop all pumps simultaneously.
5.5 High Pressure Pump Activation:
Turn the ‘High Pressure Pump’ operator switch to the ‘Pump On’ position. If the optional feed pump is
fitted and running and the ‘Booster Pump’ is currently running, and no system faults are present, the
‘High Pressure Pump’ operator switch indicator will illuminate. If there are any problems preventing the
high pressure pump from operating the control system will raise a performance warning detailing the
problem.

warning log window where details concerning the detected problem are given as shown on the next
page:



The operator must correct the situation before attempting to continue or restart the pump. To stop the
pump either turn the ‘High Pressure Pump’ operator back to the ‘Off’ position, or press the system
‘Auto-Stop’ button to stop all pumps simultaneously.
5.6 Auxiliary Product Pump Activation: (If installed)
Turn the ‘Aux. Pump’ operator switch on the remote pump control panel to the ‘Pump On’ position. The
pump operator indicator will not illuminate and the pump will not run until potable water has been
detected and successful activation of the product diversion valve has been completed. To stop the pump
either turn the ‘Aux. Pump’ operator back to the ‘Off’ position, or press the system ‘Auto-Stop’ button to
stop all pumps simultaneously.
5.7 Automatic/Manual Activation of System Valves
Once the operator has successfully started all connected and enabled pumps the control system will
examine the health of the system salinity sensor, if the salinity sensor reports an unhealthy state refer to
the section labeled (Manual Salinity Control Operation), if the sensor reports a healthy state the control
system will begin to monitor membrane pressures. If the system detects pressure are below the


recommended minimum required to product potable water the control system will raise a performance
warning message detailing the problem.


The system will continue to run for a limited time (max 10 minutes), but during this limited time it will
not be able to progress any further. The operator must manually increase system pressure by turning
the ‘System Pressure Regulator’ in a clockwise direction. If the operator fails to increase system pressure


to acceptable levels within the time allowed. The control system will automatically shutdown the water
maker to prevent damage and wasted electricity. If the operator does manually increase the pressure to
acceptable levels as requested the controller will begin to monitor product water salinity levels. Once
acceptable salinity levels are detected the controller will activate the UV Sterilizer for 30 seconds (if
fitted), if the UV sterilizer is not fitted the controller will skip this step. Once the UV Sterilizer has
completed its warm up cycle, or if the controller has skipped this step, it will then attempt to activate
the product water diversion valve. If the valve fails to activate properly the control system will raise a
performance warning message detailing the problem.




The system will continue to run but will not be able to progress any further. The operator must manually
actuate the product diversion valve (See Manual Actuation of System Valves). Once the operator has
manually actuated the product diversion valve the controller will activate the product water pump (if
enabled) and continue to monitor product water salinity levels. If the salinity levels become
unacceptable the controller will attempt the close the diversion valve. If the valve fails to activate
properly the control system will raise a performance warning message detailing the problem.





The operator must now manually close the product diversion valve as soon as possible to prevent
contamination of the potable water supply.


5.8 Manual Salinity Control Operation:
When operating in manual mode, the control system monitors the health of the salinity sensor, if the
salinity sensor reports as unhealthy it is still possible to operate the system, however monitoring of the
salinity levels will not be available, therefore the operator is required to monitor the salinity levels of the
product water manually via the sample ports and using a hand held salinity meter.
In the event that the salinity sensor has failed the control system will present you with the following
screen immediately after successful high pressure pump start up.
From this screen you can monitor all available system pressures, flows and salinity readings if they
become available, you can also control system valves directly from this screen. In this mode the control
system will not continue to carry out any functions automatically, it is now in a fully manual mode. The
operator must keep checking the quality of the product water via the sample ports using a handheld
salinity meter, once the operator is satisfied that the water is of good quality, they may activate the UV
system (if fitted) by pressing the control button located next to it. As they do so, the Domestic Water
Diversion Valve control button will change state and display ‘WAIT!” in this state activation of the
diversion valve is not allowed until the UV system has completed it warm up cycle (approx. 30 seconds).
Once this warm up cycle is completed the button will change state to report the domestic diversion
valves current position, at this time the operator can activate the valve by pressing on the button. The
system will now attempt to open the product diversion valve. If the valve fails to activate properly the
control system will raise a performance warning message detailing the problem as shown on the next
page:




Pressing ‘Accept’ returns you to the manual control screen.
The operator must manually actuate the product diversion valve in order to continue (See Manual
Actuation of System Valves). Once the valve has been manually actuated, the system will report as
‘producing water in manual mode’. Manual control of the product pump is now available (if fitted).The
operator must continuously check product water salinity levels to ensure good product water. If high
salinity levels are measured again press the diversion valve control button to close the valve. Once this


button is pressed the control system will attempt to close the product diversion valve. If the valve fails
to activate properly the control system will raise a performance warning message detailing the problem.


Pressing ‘Accept’ returns you to the manual control screen.
The operator must manually actuate the product diversion valve as soon as possible to prevent
contamination of the potable water supply. (See Manual Actuation of System Valves).


6. Manual Shutdown
To stop the system at any point within manual mode operation simply press the ‘Auto-Stop’ button, all
pumps will stop simultaneously and all activated valves will be requested to return to their home
positions. If any valve fails to activate properly the control system will raise performance warning
messages or system fault messages detailing the problem(s). Once all pumps have successfully stopped
the control system will activate the fresh water flush (if fitted).
To perform a phased stop of the system in manual mode, individually turn off running pumps. To
prevent fault screens from being displayed, it is advisable to shut the pumps down in the reverse order
in which they were started.
Turn off the product pump (if fitted), turn off the high pressure pump, when doing so the control system
will attempt to return the domestic product water diversion valve to its home position. If this valve fails
to activate properly the control system will raise a performance warning message detailing the problem.

page:



The system will continue to run in this state, the operator should manually actuate the failed valve (See
Manual Actuation of Valves). Once valves have been manually placed in the correct position turn the
booster pump off, then turn off the feed pump (if fitted). When the system is shut down manually in this
manner fresh water flushing will not take place.


7. Automatic Start up Operation
Automatic start up operation is a new feature added to the Coral Sea Series of products. It allows for
virtually hands free start up of the system and all associated equipment. This automatic start up
operation can also be carried out remotely via the Modbus communications link (if installed).
Before attempting automatic start up, it is important to check that all valves are in the correct position
as previously identified in the section titled, “System settings prior to attempting operation”.
Ensure that the main circuit breaker located in the top right corner of the control panel is in the ‘ON’
position and that the ‘Power On’ Indicator on the front of the control panel is illuminated.
Ensure that the E-Stop button is not pressed in. If the E-stop button is illuminated, the button is pressed
in, release it by turning the mushroom in a clockwise direction.
Ensure no alarms or faults are currently being indicated. If the alarm light is illuminated or flashing an
alarm or performance warning is present, accept or clear these alarms before attempting to proceed.
To initiate an automatic start up of the system simply press the ‘Auto-Start’ button on the control panel
door or navigate to the ‘System Operation’ screen (See Menu Navigation). Once the screen has been
accessed press the ‘Start’ button.
Immediately after the ‘Auto-Start’ button is pressed, the green indicator light embedded in the button
will begin to flash rapidly, at this moment the system is performing system pre-checks, if a problem is
detected the system will abort the automatic start-up routine and display a system fault notification
screen detailing the problem (See System Critical Error Messages), as shown on the next page:


Press here to
review fault
Pressing ‘Show Log’ will open the system fault log window where details concerning the detected fault
are given as shown below:

Pressing ‘Clear’ will clear the listed alarm notifications.
are currently displayed, if errors or faults are displayed, press ‘Clear’ to exit this screen.
The operator must correct the detected problem before re-attempting automatic operation.
If no pre-check errors are detected the control system will begin a 10 second count-down. During the
count-down the system will beep intermittently and display a warning screen as shown on the next
page:


Once the 10 second count-down has been completed the control system will activate the auxiliary feed
pump (if fitted), once the auxiliary feed pump has successfully run for 10 seconds, or if the auxiliary feed
pump is not fitted the control system will start the booster pump. The control system now performs
system pressure checks before continuing. If system pressures fail to reach expected levels the system
will abort the automatic operation routine. All running pumps will be shutdown and the controller will
display a system fault notification screen detailing the problem (See System Critical Error Messages), as
shown below:
Press here to
review fault
are given as shown on the next page:



If pre-filtration pressures reach expected levels the control system will begin to monitor high pressure
pump inlet and outlet pressures, if inlet pressures drop below pre-set limits the automatic operation
routine is aborted. All running pumps are shutdown and the controller will display a system fault
notification screen detailing the problem (See System Critical Error Messages), as shown below:
Press here to
review fault



If inlet pressure remains at acceptable levels the system will monitor the high pressure pumps outlet
pressure. If after 60 seconds of operation the outlet pressure of the pump is too low the control system
will display a performance warning message detailing the problem.




The system will continue to operate in this state for a further 10 minutes. If the system pressure has not
been raised above minimum levels within this time the automatic operation routine will be aborted. All
running pumps are shutdown, and the controller will display a system fault notification screen detailing
the problem (See System Critical Error Messages), as shown below:
Press here to
review fault



The operator must increase pressure within the specified time in order to avoid this system fault. High
pressure pump outlet pressure monitoring is provided to protect the high pressure pumps internal
moving parts. If the high pressure pump is operated at too lower a pressure there is not enough internal
pressure to effectively lubricate the pumps moving surfaces, this will result in rapid wear of the pump
piston shoes and other essential moving parts, also while running the unit at such low pressures it is not
possible to produce potable water and therefore a waste of facility electricity.
If high pressure pump outlet pressures are deemed above minimum and below maximum the system
will begin monitoring product water salinity levels. If at any point high pressure pump outlet or inlet
pressures stray beyond acceptable levels the automatic operation routine will be aborted. All running
pumps are shutdown, and the controller will display a system fault notification screen detailing the
problem (See System Critical Error Messages), as shown on the next page:


Press here to
review fault



If all systems are reporting healthy and within expected limits, the system will continue monitoring
product water salinity levels. If acceptable salinity levels are not detected within 10 minutes of
operation the control system will display a performance warning message detailing the problem, as
shown below:




The system will continue to operate in this state continuously or until shutdown by the operator or a
fault is detected.
Once acceptable salinity levels have been detected and appear stable. On systems with UV Sterilizers (if
fitted), the control system will activate the UV Sterilizer warm up routine. Once the UV Sterilizer has
completed the warm up cycle, or if a UV Sterilizer is not fitted to the system, the control system will
attempt to activate the diversion valve. If the valve fails to activate correctly the automatic operation
routine will be aborted. All running pumps are shutdown, all activated valves are requested to return to
their home position, and the controller will display a system fault notification screen detailing the
problem (See System Critical Error Messages), as shown below:
Press here to
review fault



If the product diversion valve activates successfully the control system will activate the product auxiliary
pump (if fitted). At this point the unit is classified as fully operational. If product water salinity levels
stray beyond acceptable limits the control system will raise a performance warning detailing the
problem.




It will also de-activate the product diversion valve, deactivate the product auxiliary pump, and place the
UV Sterilizer system into a shutdown routine (if fitted). If acceptable salinity levels are detected once
again, the control system will activate the UV Sterilizer warm up routine (if fitted), and when
appropriate re-activate the product water diversion valve. The system will remain in this cycle until
shutdown by the operator or until a system fault is detected.
If the product diversion valve cycles 8 times within a 60 minute period, the control system will issue a
performance warning message detailing the problem; it is advisable to check system settings at this time
to ensure optimum performance. This type of message is usually generated when system pressures are
insufficient to generate acceptable potable water given the quality of the current feed water.

page:



The system will continue to operate in this state continuously or until shutdown by the operator, or a
fault is detected.


8. Automatic Shut down Operation:
At any time in the automatic start up process the system can be shut down by pressing the ‘Auto-Stop’
button, pressing this button results in a controlled shutdown of the system. This controlled shut down
can take up to 45 seconds to complete depending on where the system was in its automatic start up
routine at the time the ‘Auto-Stop’ button was pressed.
Once pressed the ‘Auto-Stop’ button will begin to flash. This response is to inform you a system
shutdown is now in progress. Once the system shut down is completed the ‘System Auto Stop’ light will
remain steadily illuminated.
If a system fault is detected during shutdown the controller will display a system fault notification screen
detailing the problem (See System Critical Error Messages), as shown below:
Press here to
review fault





9. Emergency Shutdown Operation:
To shut down the system in an emergency press the E-Stop button, pressing this button cause all
rotating equipment to cease immediately. It will also cause the ‘Auto-Stop’ button to flash. This flashing
indicator is signaling to you what will happen when you release the E-Stop button. Once the E-Stop is
released the system will move any activated valves to their home position (if applicable), the ‘Auto-Stop’
button will remain steadily illuminated once this action is completed.
The controller will also display a system fault notification screen detailing that the E-Stop button was
activated during operation (See System Critical Error Messages), as shown below:
Press here to
review fault



The operator must release the E-Stop button and accept this warning before re-attempting automatic
operation.


10. System Critical Error Messages
The Coral Sea control system contains three message centers, all of which are intended to provide as
much information to the operator as possible. The main of the three message centers is the critical error
message center.
During operation if a system failure occurs which could result in the unsafe operation of the water
maker, the fault is deemed as a ‘Critical Error’. These types or faults cause an immediate shutdown of
the water maker and all associated equipment. The critical error message center is the information
window used by the operator to examine system faults of this nature. Typically when these faults occur
they are preceded by a ‘System Warning’ screen as shown below:
Press here to
review fault



When a system fault is detected the system fault light remains steadily illuminated, and the general
alarm contact also changes state until the fault is cleared by the operator, this can be done by pressing
the clear button on the touch screen or by pressing and holding the ‘Auto-Stop’ button for 2 seconds.


10.1 System fault codes and possible causes
Number Fault Displayed Possible Causes
The E-Stop button was pressed in when an automatic

E-Stop Condition Present, Start-Up
1 start was requested. Release the E-stop button by
Aborted
turning it in a clockwise direction before continuing
Once the system was running the E-Stop button was

E-Stop Condition Present After
2 pressed. Release the E-Stop button by turning it in a
Automatic Run Started
clockwise direction before continuing
All enabled pump operator switches must be placed

Pump Operators Position
3 into the 'Auto' position. If these switches are not in
Incorrect. Start-Up Aborted
the 'Auto' position, auto starting will be prohibited.
The product diversion valve is not currently in the

Diversion Valve Position Error. correct position (closed) for starting. Check that the
4
Start-Up Aborted valve is switched to auto and that the current position
is correct.
5 Reserved Reserved For Future Use
The media filter inlet valve is not currently in the

Media Inlet Valve Position Error. correct position (closed) for starting. Check that the
6
Start-Up Aborted ** valve is switched to auto and that the current position
is correct
The media filter outlet valve is not currently in the
Media Outlet Valve Position Error. correct position (closed) for starting. Check that the
7
is correct
The media filter rinse valve is not currently in the
Media Rinse Valve Position Error. correct position (closed) for starting. Check that the
8
is correct
Pressure transducer PT-1004 is reporting a fault.
PT-1004 Sensor Malfunction. Check the system messaging area for help diagnosing
9
Start-Up Aborted the type of failure detected, and rectify before
continuing



10
Start-Up Aborted the type of failure detected, and rectify before
continuing
11
Start-Up Aborted ** the type of failure detected, and rectify before
continuing
Salinity transmitter TDS-100 is reporting a fault. Check

TDS-1001 Sensor Malfunction.
12 the system messaging area for help diagnosing the
Start-Up Aborted
type of failure detected, and rectify before continuing
Flow transducer FT-1001 is reporting a fault. Check the

FT-1001 Sensor Malfunction.
13 system messaging area for help diagnosing the type of
Start-Up Aborted
failure detected, and rectify before continuing
Flow transducer FT-1002 is reporting a fault. Check the

FT-1002 Sensor Malfunction.
14 system messaging area for help diagnosing the type of
Start-Up Aborted
failure detected, and rectify before continuing

15
continuing
16
continuing
17
continuing
18
continuing



19
continuing
20
continuing
The outlet pressure of the high pressure pump was
HP Pump Outlet Pressure Too driven too high; this caused the control system to
21
High. Start-Up Aborted shutdown the unit. Run the system at pressures below
maximum (975 PSI)
The system was operating in emergency mode (PT-
HP Sensor Overridden When HP 1005 By-passed) when the high pressure switch
22
Switch Detected Fault detected an over pressure situation. Check system
pressures and ensure they are below maximum.
High Pressure Sensor Override 1005 By-passed) for the maximum allowable time
23
Time Limit Reached (100hrs). Replace the by-passed sensor before
continuing, or contact PSRC for further help.
The outlet pressure of the membrane chain was
Membrane Outlet Pressure Too driven too high; this caused the control system to
24
High. Start-Up Aborted shutdown the unit. Run the system at pressures below
maximum (975 PSI)
Auto-start attempted to start the feed pump but for

Feed Pump Did Not Respond To
25 some reason the pump did not start, check system
Auto run Command
contactors and overloads for fault indication
Auto-start attempted to start the booster pump but

Booster Pump Did Not Respond To
26 for some reason the pump did not start, check system
Auto run Command
contactors and overloads for fault indication
Auto-start could not start the high pressure pump

HP Pump Inlet Pressure Too Low. because inlet pressures to the pump did not reach
27
Start-Up Aborted required values. Check the system filtration chain for
clogged filters, backwash the sand filter if required


Auto-start could not start the high pressure pump

because inlet pressures to the pump exceeded
HP Pump Inlet Pressure Too High.
28 specifications. Check feed line pressure regulation
Start-Up Aborted
equipment and ensure inlet pressure to the system is
not exceeding specified maximums (10 PSI)
Low Pressure Sensor Override 1004 By-passed) for the maximum allowable time
29
Time Limit Reached (100hrs). Replace the by-passed sensor before
continuing, or contact PSRC for further help.
1004 By-passed) when the low pressure switch
LP Sensor Overridden When LP
30 detected an under pressure situation. Check filtration
Switch Detected Fault
system for blockages, and backwash the sand filter if
required.
Auto-start attempted to start the high pressure pump

HP Pump Did Not Respond To
31 but for some reason the pump did not start, check
Auto run Command
system contactors and fuses for fault indication
Auto-start energized all connected pumps, but the

system operator did not increase system operating
Operator Did Not Increase System
32 pressure to above minimum within allowable time. Re-
Pressure Within Time
start unit and increase system pressures to within
normal operating specifications
Auto-start cannot start and control the system

TDS-1001 Commissioning Error. because the salinity sensor is reporting as disabled.
33
Start-Up Aborted This has been caused by a configuration error. Contact
PSRC for assistance
The system was attempting to backwash and rinse the
Booster Pump Outlet Pressure media filter when it detected the output of the
34
Below Minimum Set-Point** booster pump drop below minimum allowable set-
points, this condition triggered a shutdown of the unit
Backwash Fault Media Inlet Valve media filter when a position feedback failure of the
35
Position Inappropriate** media inlet valve was detected, the failure in position
feedback has triggered a shutdown.
Backwash Fault Media Outlet media filter when a position feedback failure of the
36
Valve Position Inappropriate** media outlet valve was detected, the failure in
position feedback has triggered a shutdown.



Backwash Fault Media Rinse Valve media filter when a position feedback failure of the
37
Position Inappropriate** media inlet valve was detected, the failure in position
feedback has triggered a shutdown
E-Stop Condition During media filter when the system operator pressed the E-
38
Backwash, Sequence Aborted** stop. This action triggered a full abort of the media
backwash cycle and shutdown the unit.
The system has detected brine flows in excess of 130%
of normal values. To protect the integrity of the
System Brine Flow Exceeded
39 location in which the water maker is installed the
Maximum Set-Point
controller shutdown the water maker for fear of a
large scale leak.
The system was operating in manual mode when the
40 High Pressure Pump Inlet Pressure inlet pressure to the high pressure pump dropped
Too Low (Manual) below minimum levels. Check filtration chain for
blockages and back wash media filter if required
The system was operating in manual mode when inlet

pressures to the high pressure pump exceeded
High Pressure Pump Inlet Pressure
41 specifications. Check feed line pressure regulation
Too High (Manual)
equipment and ensure inlet pressure to the system is
not exceeding specified maximums (10 PSI)
The outlet pressure of the high pressure pump was

High Pressure Pump Outlet driven too high; this caused the control system to
42
Pressure Too High (Manual) shutdown the unit. Run the system at pressures below
maximum (975 PSI)
The system was operating in manual mode when inlet

pressures to the high pressure pump dropped below
High Pressure Pump Inlet Low
43 minimum specifications and detected via the low
Pressure Switch Fault
pressure switch. Check filtration chain for blockages
and back wash the media filter if required
The system was operating in manual mode when

outlet pressures of the high pressure pump exceeded
High Pressure Pump Outlet High
44 specifications and detected via the high pressure
Pressure Switch Fault
switch. Run the system at pressures below maximum
(975 PSI)


The operator attempted to run the system in manual

mode but during the start-up procedure the control
system detected a fault with the low pressure sensor
Manual Start Failed. Low Pressure
45 (PT-1004) and the manual run was aborted to protect
Sensor Fault Detected
the system from damage. Enter the system status
message center for further details of the fault. Rectify
the fault or override the sensor before continuing.
The operator attempted to run the system in manual
mode but during the start-up procedure the control
system detected a fault with the high pressure sensor
Manual Start Failed. High Pressure
46 (PT-1005) and the manual run was aborted to protect
Sensor Fault Detected
the system from damage. Enter the system status
message center for further details of the fault. Rectify
the fault or override the sensor before continuing.
The control system has lost all position feedback from
Domestic Diversion Valve Position the product diversion valve. Check valve wiring for
47
Feedback Lost breaks or snags, check 5 x 20mm fuses within the
control panel for failures (indicated by red light)
The control system commanded the product diversion

valve to open but the valve did not respond to the
Domestic Diversion Valve Did Not command at all. Check that the valve is switch to
48
Attempt To Open 'Auto' and that all power wiring is free from breaks or
snags. Check 5 x 20mm fuses within the control panel
for failures (indicated by red light)

valve to open. The valve responded to the command
Domestic Diversion Valve Failed but failed to open fully in the time allowed. Probable
49
To Complete Open Motion cause of failure is either power loss to the valve, or a
worn and failing actuator. Check 5 x 20 mm fuses
within control panel for failures (indicated by red light)
This fault indicator is usually raised along with either a

Domestic Diversion Valve Opening
50 failure to respond to open command fault, or an open
Fault
command motion failed to complete.

Domestic Diversion Valve Closing
51 failure to respond to close command fault, or a close
Fault



valve to close but the valve did not respond to the
Domestic Diversion Valve Did Not command at all. Check that the valve is switch to
52
Attempt To Close 'Auto' and that all power wiring is free from breaks or

valve to close. The valve responded to the command
but failed to close completely in the time allowed.
Domestic Diversion Valve Failed
53 Probable cause of failure is either power loss to the
To Complete Close Motion
valve, or a worn and failing actuator. Check 5 x 20 mm
fuses within control panel for failures (indicated by red
light)

Media Filter Inlet Valve Position the media filter inlet valve. Check valve wiring for
54
Feedback Lost** breaks or snags, check 5 x 20mm fuses within the
The control system commanded the media filter inlet

55 Media Filter Inlet Valve Did Not command at all. Check that the valve is switch to
Attempt To Open** 'Auto' and that all power wiring is free from breaks or

Media Filter Inlet Valve Failed To but failed to open fully in the time allowed. Probable
56
Complete Open Motion** cause of failure is either power loss to the valve, or a

Media Filter Inlet Valve Opening
Fault**

Media Filter Inlet Valve Closing
Fault**



Media Filter Inlet Valve Did Not command at all. Check that the valve is switch to
59
Attempt To Close** 'Auto' and that all power wiring is free from breaks or

Media Filter Inlet Valve Failed To
Complete Close Motion**
light)

Media Filter Outlet Valve Position the media filter outlet valve. Check valve wiring for
61
The control system commanded the media filter outlet

Media Filter Outlet Valve Did Not command at all. Check that the valve is switch to
62

Media Filter Outlet Valve Failed To but failed to open fully in the time allowed. Probable
63

Media Filter Outlet Valve Opening
Fault**

Media Filter Outlet Valve Closing
Fault**



Media Filter Outlet Valve Did Not command at all. Check that the valve is switch to
66

Media Filter Outlet Valve Failed To
light)

Media Filter Rinse Valve Position the media filter inlet rinse. Check valve wiring for
68
The control system commanded the media filter rinse

Media Filter Rinse Valve Did Not command at all. Check that the valve is switch to
69

Media Filter Rinse Valve Failed To but failed to open fully in the time allowed. Probable
70

Media Filter Rinse Valve Opening
Fault**

Media Filter Rinse Valve Closing
Fault**



Media Filter Rinse Valve Did Not command at all. Check that the valve is switch to
73

Media Filter Rinse Valve Failed To
light)
** = Indicates optional components


11. System Performance Messages
much information to the operator as possible. The most commonly displayed of the three message
centers is the performance message center.
During operation, if a system fault which results in the water maker not operating at peak efficiency is
detected, the fault is deemed as a ‘Non Critical Error’. These types of faults do not require an immediate
shutdown of the water maker. While safe to do so the water maker will continue to run and prompt the
operator that attention is required by logging the fault in the performance message center. The
performance message center is the information window used by the operator to examine system faults
of this nature. Typically when these faults occur they are preceded by a ‘Performance Warning’ screen
as shown below:

page:



When a system performance fault is detected the system fault indicator will blink at 0.5 second
intervals, the general alarm contact will not change state in these situations. The system fault indicator
will continue to blink until the fault is accepted by the operator; this can be done by pressing the
‘Accept’ button in the performance message center or by pressing ‘Ignore’ in the preceding
performance warning screen. Once a fault has been accepted the system fault indicator will stop
blinking, but a log of the fault is kept within the performance message center. This list of potential
problems can be viewed at any time by manually navigating back to the performance message center
(See Menu Navigation)


11.1 System performance notifications and possible causes
Number Message Displayed Possible Causes

The operator is attempting to manually run the
Booster Pump Cannot Run booster pump but has neglected to start the enabled
1
Without Feed Pump auxiliary feed pump first. Switch off the booster, and
start the auxiliary feed pump before continuing
The operator is attempting to manually run the high

pressure pump but has neglected to start the enabled
HP Pump Cannot Run Without
2 auxiliary feed pump first. Switch off the high pressure
Feed Pump
pump, and start the auxiliary feed pump before
continuing

HP Pump Cannot Run Without pressure pump but has neglected to start the booster
3
Booster Pump pump first. Switch off the high pressure pump, and
start the booster pump before continuing

HP Pump Cannot Run Inlet pressure pump, but inlet pressure to the pump is too
4
Pressure is too Low low. Check the filtration chain, and backwash the
media filter if required

pressure pump, but inlet pressure to the pump is too
HP Pump Cannot Run Inlet
5 high. Check feed line pressure regulation equipment
Pressure is too High
and ensure inlet pressure to the system is not
exceeding specified maximums (10 PSI)

HP Pump Cannot Run Pump Outlet pressure pump, but the outlet pressure of the pump is
6
Pressure is too High currently too high. Relieve pressure in the system by
adjusting the back pressure regulator setting

pressure pump, but the outlet pressure of the
HP Pump Cannot Run Membrane
7 membrane chain is currently too high. Relieve
Outlet Pressure is too High
pressure in the system by adjusting the back pressure
regulator setting
The operator is attempting to run a pump, but the E-

Pumps Cannot Be Operated When Stop system has been activated. Check all E-Stop
8
E-Stop Button Activated buttons and release any currently pressed in by
turning in a clockwise direction


The operator has entered the emergency override

screen and activated the emergency by-pass of the PT-
9 Sensor PT-1004 In By-pass Mode 1004 pressure sensor. The system can only operate in
this state for a limited time. Consult PSRC for
additional information

screen and activated the emergency by-pass of the PT-
10 Sensor PT-1005 In By-pass Mode 1005 pressure sensor. The system can only operate in
this state for a limited time. Consult PSRC for
additional information

Sensor PT-1006 In By-pass
11 screen and activated the emergency by-pass of the PT-
Mode**
1006 pressure sensor.

screen and activated the emergency by-pass of the
Sensor TDS-1001 In By-pass Mode
12 TDS-1001 salinity transmitter. Operation of the unit is
(Manual Mode Active)
still possible. However operation of the product
diversion valve will need to be carried out manually.

Sensor FT-1001 In By-pass
13 screen and activated the emergency by-pass of the FT-
Mode
1001 flow sensor.

Sensor FT-1002 In By-pass
14 screen and activated the emergency by-pass of the FT-
Mode
1002 flow sensor.

Mode**

Mode**



Mode**

Mode**

Mode**

Mode**
The operator has activated the emergency by-pass of

pressure sensor PT-1005, and is now operating the
PT-1005 In Bypass Mode,
22 system. Operation is allowed to continue until the
Emergency Mode Active
maximum preset time has elapsed (100hrs). Contact
PSRC for additional information
The operator has activated the emergency by-pass of

pressure sensor PT-1004, and is now operating the
PT-1004 In Bypass Mode,
23 system. Operation is allowed to continue until the
Emergency Mode Active
maximum preset time has elapsed (100hrs). Contact
PSRC for additional information
The operator is running the system in automatic

mode, but has failed to increase system operating
System Membrane Pressure
24 pressures to normal levels. The currently pressure is
Below Min Specifications
too low for continuous operation; failure to increase
pressure will result in an automatic shutdown.
The system is running in automatic mode, but has not

Not Currently Producing Potable
25 been able to product potable water within the normal
Water (Extended)
time frames. Check system pressure settings


The system is running in automatic mode and was

producing potable water, but for some unknown
Potable Water Quality Dropped
26 reason the water quality of the product water
Below Specifications
deteriorated and is no longer acceptable. Check
system pressure settings
The system is running in automatic mode and was

producing potable water, but for some unknown
Diversion Valve Has Cycled 8 reason the water quality of the product water
27
Times In the Past 60 Minutes fluctuated between potable and non potable 8 times
within the last 60 minutes. Check system pressure
settings
High Pressure Pump Requires The high pressure pump has run for more than 8000
28
Servicing hrs and now requires servicing
29 Reserved Reserved For Future Use
The operator is running the system manually, and

Domestic Diversion Valve Has automatic activation of the product diversion valve
30
Failed To Activate (Man) failed to complete successfully. To continue the
operator must actuate the valve manually
Fresh water flush mode is currently active but

Insufficient Fresh Water Flush
31 insufficient pressure is detected at the fresh water
Inlet Pressure**
flush inlet.

System Operator Has Placed LP
32 screen and activated the emergency by-pass of the
Switch In By-pass Mode
low pressure switch.

System Operator Has Placed HP
33 screen and activated the emergency by-pass of the
Switch In By-pass Mode
high pressure switch.
The system has been running in emergency override

Operation Not Possible Max.
34 mode for the maximum allowable time. The damaged
Emergency Hours Reached
sensor must be replaced to continue.


The differential pressure across the membrane chain

Membrane Differential Pressure has exceeded specifications. Chemical cleaning is
35
Exceeds Specifications** required to remove scaling. If this does not solve the
problem, membrane replacement may be required.
The salinity probe is reporting values only seen when
the probe element is not submerged in water. This can
happen when the system has been dormant for
Domestic Salinity Probe Reads as extended periods of time. In these eventualities
36
‘In Air’, Values Not Trusted running the system in manual salinity control mode is
possible. Once the probe senses water this mode will
be turned off. On the next automatic start up
automatic mode will be used.
The operator ran the system in manual mode during
the last run, and for some reason was forced to
operate the product diversion valve manually.
Domestic Diversion Valve In Open
37 However, when the operator shut the system down
Position. Please Close
they did not return the product diversion valve to the
closed position. The valve must be manually turned to
the closed position before you can continue
The system has detected the differential pressure

Multi-Media Filter Differential
38 across the media filter has exceeded specified set-
Pressure Exceeds Limits**
points; the filter should be backwashed soon.
The system has detected a problem with sensors

Automatic Media Filter Function required for the operation of the automatic
39
Has been Disabled** multimedia function, therefore until these sensors
have been repaired, this function has been disabled
The system has detected that brine flow rates are in
System Brine Flow Rate Is excess of 130% of normal. This has triggered an alarm
40
Unusually High. Possible Leak due to the fact that it could indicate a large scale leak
within the system
The system has detected that brine flow rates are

System Brine Flow Rate Is Low.
41 below 70% of normal; this could indicate massive High
Possible HP Pump Wear
Pressure pump wear.
** = Indicates optional components


12. System Status Messages
much information to the operator as possible. The most commonly used of the three message centers is
usually the system status message center.
During operation, anytime the water maker senses a change in external input, or if the water maker
makes a decision to operate any part of the water maker a message detailing what is currently
happening will be displayed in the system status message center. The system status message center is
the information window used by the operator to examine any internal messages generated by the water
maker.
To access this messaging screen navigate to the system message selection menu (See Menu Navigation)
and press the arrow alongside the ‘System Status Messages’ text. Doing so will present you with the
following screen:
Pressing ‘Select’ will highlight the first message item.

Pressing ‘Move Up’ will scroll up through the message list
Pressing ‘Move Down’ will scroll down through the message list
Pressing ‘Back’ will return you to the system message selection menu.
When a system status message is displayed, the system fault indicator will not illuminate and the
general alarm contact will not change state.


13. Menu Navigation
The new Coral Sea control system has many user interface menus and screens, all of which are designed
to present as much information to the operator as possible. Navigating these screens is quite simple and
begins when moving from the home screen by pressing the arrow in the lower right corner of the
screen. Once you press this arrow the screen will change to the first of two main operation menus as
shown below:
Accessing the second main menu can be achieved by pressing the arrow in the lower right hand corner
of the first main menu screen as shown below:
Pressing the arrow in the top left hand corner of the second menu screen will return you to the first
menu screen.


13.1 Accessing the ‘System Operation’ Screen:
From the first menu screen, system functions and secondary menu systems can be accessed. To enter
the system operation screen press on the arrow next to the text ‘System Operation’ as shown below:
Pressing the arrow in the top left hand corner of the system operation screen will return you to the first
menu screen.
13.2 Accessing Product Salinity Level Screens:
To view product water salinity readings, access the ‘System Monitoring’ screen. This is done in the
following manner; from the first menu screen press on the arrow next to the text ‘System Monitoring’ as
shown below:
This will display the ‘System Monitoring Menu’ Screen, from this screen you can access various machine
monitors including the product water salinity monitor. Accessing the salinity monitor requires one
further step. Press on the arrow next to the’ System Salinity’ text as detailed on the next page:


The current product water salinity readings are displayed. By default the system will display product
water salinity in uS/cm. This can be changed to PPM if the user prefers this measuring system. To
change from uS/cm to PPM press the ‘PPM’ button in the lower section of the salinity monitoring
screen. As you press the ‘PPM’ button it will change to ‘uS’, to return to uS/cm display press the ‘uS’
button and vice versa as shown below:
Conversion unit
as specified in
regional setting
PPM or uS/cm
As you press the ‘PPM’ button the type of display you see will differ depending on what the regional
settings are within the water maker (US/EU) as shown on the next page:


US Region Settings EU Regional Settings
When switching between uS/cm and PPM the system will remember the last chosen unit of display and
will automatically return to it when you next access the product salinity monitoring feature.
13.3 Accessing System Pressure and Flow Screens:
To view system pressures and flows, access the ‘System Monitoring’ screen. This is done in the following
manner; from the first menu screen press on the arrow next to the text ‘System Monitoring’ as shown
below:
The ‘System Monitoring Menu’ Screen is displayed. To navigate to the pressure and flow readings screen
press the arrow next to the ‘System Pressures & Flows’ text. Pressing this arrow will take you to the
pressure monitoring screen as shown on the next page:


By default the system will display system pressures in PSI and flows in GPM. This can be changed to
pressures in Bar and flows in m3/hr if the user prefers this measuring system. To change from PSI/GPM
to Bar/m3 press the ‘MET’ button in the upper right section of the pressure monitoring screen. As you
press the ‘MET’ button it will change to ‘IMP’, to return to PSI/GPM display press the ‘IMP’ button and
vice versa as shown below:
PSI/GPM or Bar/m3
When switching between PSI/GPM and Bar/m3 the system will remember the last chosen unit of display
and will automatically return to it when you next access the system pressures and flows display feature.


13.4 Accessing Automatic Multi-Media System Pressure Screens: (If Equipped)
To view the inlet and outlet pressures of your multi-media filter, access the ‘System Monitoring’ screen.
This is done in the following manner; from the first menu screen press on the arrow next to the text
‘System Monitoring’ as shown below:
The ‘System Monitoring Menu’ Screen is displayed. To navigate to the multi-media pressure readings
screen press the arrow next to the ‘Automatic Media Filter’ text. Pressing this arrow will take you to the
pressure monitoring screen as shown on the next screen:
By default the system will display system pressures in PSI. This can be changed to Bar if the user prefers
this measuring system. To change from PSI to Bar press the ‘MET’ button in the upper right section of


the pressure monitoring screen. As you press the ‘MET’ button it will change to ‘IMP’, to return to PSI
display press the ‘IMP’ button and vice versa as shown below:
13.5 Accessing System Message Centers
To view system message centers, press on the arrow next to the text ‘System Messages’ as shown
below:
Pressing this button will lead you to the ‘System Message Selection’ Screen, from here you can access all
three of the control system message centers.


To access the ‘System Critical Fault’ message center, press on the arrow next to the text ‘System Critical
Fault Messages’, doing so will open the requested message center as shown below:
Press here
to go back
To return back to the menu screen press the back button
To access the ‘System Performance’ message center, press on the arrow next to the text ‘System
Performance Messages’, doing so will open the requested message center as shown below:
Press here
to go back


To access the ‘System Status’ message center, press on the arrow next to the text ‘System Status
Messages’, doing so will open the requested message center as shown below:
Press here
to go back
To return to the main menu screen press the arrow in the top left corner of the screen, pressing this
button will return you to the main menu screen as shown below:


13.6 Accessing High Pressure Pump Hour Meter
To view the number of hours endured by the high pressure pump, press on the arrow next to the text
‘HP Pump Hour Meter’ as shown below:
Press Here To
Go Back
Press Here To
Reset Meter
Pressing this button will lead you to ‘HP Pump Hour Meter’ screen as seen above:
From this ‘HP Pump Hour Meter’ screen it is possible to view the total amount of running hours endured
by the high pressure pump. It is also possible to reset this number after servicing has been completed to
prevent continuous system performance warning messages from being called during operation.
Resetting of this accumulated hour meter can only be done once the counter has reached 8000hrs for
Danfoss Pumps/2000hrs for CAT Pumps or over, until this time, the ‘Reset’ button is not active.
Pressing the arrow in the top left hand corner of the screen will return you to the ‘System Menu’ screen.


13.7 Accessing Field Sensor Zero Point Calibration Screens
To access the field sensor zero point calibration screen, press on the arrow next to the text ‘Field Sensor
Zero Point Calibration’. Pressing this button will bring you to the ‘Password Required’ screen as shown
below:
To cancel
press here
Enter Password
and press here
Press Here
To Go Back
From this screen you can perform a zero-pressure calibration of the pressure sensor system. Please see
the ‘System Maintenance’ section for further details.


Pressing the arrow in the top left had corner of the ‘Pressure Sensor Zero’ screen will return you to the
‘System Menu’ screen.
13.8 Accessing Salinity Sensor Calibration
To access the salinity sensor calibration screen, press on the arrow next to the text ‘Salinity Sensor
Calibration’. Pressing this button will bring you to the ‘Password Required’ screen as shown below:
To cancel
press here
Enter Password
and press here
Press Here
To Go Back


From this screen you can perform a calibration of the salinity sensor system. Please see the ‘System
Maintenance’ section for further details.
Pressing the arrow in the top left had corner of the ‘Salinity Sensor Calibration’ screen will return you to
the ‘System Menu’ screen.


14. System Maintenance
14.1 Performing field sensor zero-point calibrations
To access the field sensor zero point calibration screen, press on the arrow next to the text ‘Field Sensor
Zero Point Calibration’. Pressing this button will bring you to the ‘Password Required’ screen as shown
below:
To cancel
press here
Enter Password
and press here
Press Here
To Go Back


From this screen it is possible to perform a zero-point calibration of all field sensors simultaneously.
Before performing zero point calibrations please perform the requested actions listed on the screen,
these requests have been expanded here for further clarification.
1. Shut the system down

2. Perform a complete system drain
3. Remove the power plug from the top of each pressure sensor.
4. Unscrew the pressure sensors from the manifold.
5. Re-secure the power plug to the top of each pressure sensor.
6. Do not attempt to remove the flow sensors from the pipe work.
Wait a brief moment to allow the control system to complete analog channel health tests, these tests
will be automatically instigated once a sensor signal was lost due to the power plug being removed.
Once all internal tests are complete you will see the current pressure readings of each connected
pressure sensor and flow readings of each connected flow sensor on the display.
Press the ‘Zero Pressure Sensors’ button. The current readings displayed for each sensor will be zeroed
out. If the button fails to respond to being pressed, or “Not Available” is displayed above the button
there is an analog channel health issue preventing the system from calibrating. Back out of the ‘Field
Sensor Zero Point Calibration’ screen and navigate to the ‘System Status Messages’ screen (See Menu
Navigation) to obtain further information on the reported failure. Correct the problem and return to the
‘Field Sensor Zero Point Calibration’ screen once again to perform the sensor calibration.


14.2 Performing Salinity Sensor Calibration
To access the salinity sensor calibration screen, press on the arrow next to the text ‘Salinity Sensor
Calibration’ screen. Pressing this button will bring you to the ‘Password Required’ screen as shown
below:
To cancel
press here
Enter Password
and press here
Press Here
To Go Back
Press here to Press here to

enter value calibrate sensor


From this screen it is possible to perform a calibration of the salinity sensor system.
Before performing a calibration please perform the requested actions listed on the screen, these
requests have been expanded here for further clarification.
1. Shut the system down

2. Isolate the clients permeate line pipe work (if applicable) and drain the product water line
within the water maker frame.
3. Remove the salinity sensor from the water maker.
4. Place the salinity sensor probe into a bag of uS/cm testing solution.
If required change the value of the testing solution within the controller calibration software by pressing
on the value currently entered, a number entry pop up screen will be displayed. Enter the newly
required calibration solution value and press the ‘ENT’ button to complete entry, to cancel the request
Enter desired set-

point value here
To cancel
press here
Enter Value
and press here
Once the new value has been entered or if this step is not required, simply press the ‘Calibrate Salinity
Probe’ button, the moment this button is pressed the displayed salinity reading will be automatically
adjusted to reflect the same value as the testing solution.
5. Remove the salinity sensor probe from the bag of testing solution and re fit it into the water
maker.
6. Open all product water valves on the clients pipe work (if required)
Salinity sensor calibration is now complete.
If the ‘Calibrate Salinity Probe’ button did not function or the current salinity reading was blank and the
text above the display areas was missing, this indicates an analog channel health issue preventing the
system from calibrating. Back out of the ‘Salinity Sensor Calibration’ screen and navigate to the ‘System
Status Messages’ screen (See Menu Navigation) to obtain further information on the reported failure.
Correct the problem and return to the ‘Salinity Sensor Calibration’ screen once again to perform the
sensor calibration.


15. Emergency Operation
15.1 Accessing Emergency Override Menus:
One of the newer features of the Coral Sea control system is the ability to operate with damaged
sensors. It is possible to override faulty/damaged sensors and still run the system in these emergencies
to ensure potable water is still available.
Operation in emergency mode is only possible for brief periods of time; therefore it is vital that the
required sensor is ordered as soon as possible to prevent water shortages.
Once emergency mode has completed its full operation cycle, it cannot be activated again. Each time
the unit is started the control system will abort operation automatically and indicate to the operator
that the maximum allowable time for emergency mode operation has been reached. Manual operation
of the system is also inhibited.
Accessing the emergency override system is a password restricted procedure. Passwords must be
obtained from PSRC. To access the emergency override menu screen press in the top left hand corner of
the first ‘System Menu’ screen, this will return you to the water maker home screen, as shown below:
From the home screen press on the indicated area to access the ‘Emergency Sensor Override’ menu as
shown on the next page:


To cancel
press here
Enter Password
and press here
Or
The illustrated ‘User Error’ screen will only appear if the system was in operation at the time you tired to
access the emergency by-pass menu. Shutdown the system and try to access this feature again. If the
system was off-line the ‘Emergency Sensor Override’ screen would have been displayed.


From the ‘Emergency Sensor Override’ screen it is possible to disable system sensors by pressing on the
associated sensor button, as you press the button the buttons face changes to reflect the current
operational state of the associated sensor.
It is not possible to disable both the low pressure sensor and the low pressure switch at the same time.
If you attempt to do this, the button to the second device being disabled will become un-responsive.
Each time you disable a sensor the system fault light will begin to flash, this indicates that a ‘System
Performance Warning’ has been raised. Once you exit the ‘Emergency Sensor Override’ screen the
control system will provide you with a performance warning prompt so you can review new messages as
shown below:




Once ‘Ignore’ or ‘Accept’ has been pressed the system fault light will cease flashing, and remain off until
new messages are raised.
15.2 Accessing Emergency Override Operation Time:
To view the total number of operational hours in emergency mode you must first access the ‘Emergency
Sensor Override’ screen. Accessing the emergency override system is a password restricted procedure.
Passwords must be obtained from PSRC. To access the emergency override menu screen press in the top
left hand corner of the first ‘System Menu’ screen, this will return you to the water maker home screen,
as shown below:
From the home screen press on the indicated area to access the ‘Emergency Sensor Override’ menu.


To cancel
press here
Enter Password
and press here
Or
The illustrated ‘User Error’ screen will only appear if the system was in operation at the time you tired to
access the emergency by-pass menu. Shutdown the system and try to access this feature again. If the
system was off-line the ‘Emergency Sensor Override’ screen would have been displayed.


From the ‘Emergency Sensor Override’ screen press the arrow in the upper right hand corner of the
screen. Pressing this area will change the display over to the current emergency operation timer display.
Press here
to reset
From this screen it is possible to view the total accumulated emergency operation hours. As these
timers approach 100Hrs the system will shut down and further operation in any mode will not be
permitted.
If the operator presses the ‘Reset’ button the emergency override time will not be cleared. Instead the
control system will prompt for a secondary password as shown below:
To cancel
press here
Press here
to Enter
In extreme emergencies it is possible to clear the timers and allow the system to run for a further 100
Hours, in these situations PSRC will void all equipment warranties.


Once the damaged sensor has been replaced with a new one, the control system will automatically
detect this and clear the ‘Emergency Override Operation’ timer associated with the replaced part. The
operator must manually remove the override to prevent further system shutdowns. Failure to do so will
result in the system still operating in emergency sensor override mode, and faulting out after the 100
hour limit has been reached.
An easy way to remove sensor overrides is to simply cycle power to the water maker, each time power
to the water maker is turned off and then back on again, any disabled sensors are automatically re-
enabled.


16. Manual Actuation of System Valves.
Manual actuation of system valves maybe required in emergency situations. Actuating these valves can
be carried out in the following manner:
16.1 Actuating the Product Diversion Valve
To manually actuate this valve the operator must first select manual mode on the value actuator body.
This can be done by locating the small switch located beneath the valve actuator power and feedback
plugs. Once this switch is located, switch it to the ‘Manual’ position. (See figure 1.1)
Figure 1.1
Once the switch has been set to the ‘Manual’ Position the valve can be actuated by turning the handle
on top of the valve to the position required (See figure 1.2)
Figure 1.2


17. Fresh Water Flushing
Each time a running pump is stopped using the ‘Auto-Stop’ button the fresh water flush system will
automatically be activated. Once all running pumps have been stopped the fresh water flush valve will
open allowing fresh water into the system. The valve will remain open for 10 minutes to allow fresh
water to completely fill the water maker pipe work and membrane vessels, during this time the fresh
water flush indicator on the control panel door will remain steadily illuminated.
After the 10 minute fresh water flush cycle has ended, the valve will close and the fresh water flush
indicator light on the panel door will extinguish. The control system will now enter ‘Sleep Mode’, while
in this state the fresh water flush indicator light will illuminate for 1 second each hour. This brief flashing
is indicating that the fresh water flush mode is still active but currently waiting for the next fresh water
flush cycle to begin.
7 Days after the initial fresh water flush cycle completed, a secondary fresh water flush cycle will begin;
the valve will re-open for 10 minutes allowing fresh water to flood the system once again. While the
valve is open the fresh water flush indicator light on the panel door will remain steadily illuminated.
After the 10 minute cycle has elapsed the control system will return to ‘Sleep Mode’.
This cycle will continue indefinitely, unless a system pump is started by the operator, or the operator
cancels the fresh water flush sequence by pressing and holding the “Auto-Stop’ button for 2 seconds.
When the fresh water flush system is flushing; the control system examines the available fresh water
pressure, if pressures are detected as being below the system set-point a performance warning
notification is raised by the control system as shown below:




If fresh water pressure increases above the set-point, this warning screen will be canceled. The fresh
water flush system will continue to operate while this warning is present.


18. Activating Accessories
To access the accessory activation screen, press on the arrow in the lower right corner of the ‘System
Menu’ screen as shown below to access the ‘System Accessories’ screen:
Press Here
From this screen you can access all available system accessories, to switch on or off a system accessory
press on the arrow next to the text describing your required accessory. Doing so will call up the
accessory password request screen. If you do not have the password to your required accessory contact
Parker Sea Recovery in order to obtain it (A surcharge for accessories may be applied if your unit was
not originally purchased with the currently selected accessory)
To cancel
press here
Enter Password
and press here


Once the correct password has been entered, the control system will pass you on to the accessory
enable/disable screen, form this screen it is possible to activate or de-activate your selected accessory.
The text within the control button reflects the accessories current state. To change the state press on
the control button, as you do so the text within the control button will change to show the accessories
new state as shown below:
Press to
save
changes
Press for additional
Press to change state
accessory functions
Some accessory enable/disable control screens also offer additional abilities as seen here. These
additional abilities relate directly to the functionality of accessory itself, as seen in this example you are
given the option to test if the connected UV sterilizer system is actually functioning correctly or not by
being given the ability to manually force the UV system into an ‘ON’ state. Please note however that
these additional function buttons are only active once you have enabled the accessory. If you accidently
leave the accessory in the ‘ON’ state, it will automatically be switched off when you exit this screen.
Once you have changed the accessory state to your requirements, press ‘Save Setting To EEPROM ’
button in the lower right corner of the screen to store these changes into system EEPROM. Once the
‘Save Setting TO EEPROM’ button has been pressed the system will advise you that these changes are
being stored, once the store is complete the system will return to the main splash screen as shown on
the next page:


Wait approx. 3 seconds
Your accessory state has been saved and the system is now ready for operation.


19. Automatic Multi-Media Filter Functions
If your system is equipped with an automatic media filter you will be able to perform backwash and
rinse cycles of your media filter at the press of a button, your control system will also perform these
cleaning cycles automatically when needed.
19.1 Accessing Multi-Media Filter Options
To access the multi-media filter options screen, press on the arrow in the lower right corner of the
‘System Menu’ screen as shown below:
Press Here
Press on the arrow next to the text ‘Automatic Media Filter’. Doing so will call up the accessory
password request screen. If you do not have the password to your required accessory contact Parker
Sea Recovery in order to obtain it.
To cancel
press here
Enter Password
and press here


Once the correct password has been entered, the control system will pass you on to the multi-media
enable/disable screen, form this screen it is possible to enter into the multi-media system settings
screens. To do this, simply press on the button labeled ‘Multi-Media Filter Settings’ as shown below:
Press to change
Pressing the indicated button will bring you to the following screen: media settings
Press on value
to change
press the ‘CAN’ button as illustrated on the next page:


Enter desired set-

point value here
To cancel
press here
Enter Value
and press here
From this screen it is possible to change the following system set-points:
19.2 Auto MMF Sequence Delay Time (Minutes):
This value stated in minutes determines how long the system will wait before initiating an automatic
backwash cycle once the pre-determined differential pressure across the media filter housing has been
detected. Once this time expires the controller will shutdown the water maker and prepare the system
for an automatic backwash cycle.
Typical values entered here are 5 minutes in all applications
19.3 Auto MMF Backwashing Time (Minutes):
This value stated in minutes determines how long the system will backwash the multi-media filter for.
Once this time has expired the controller will shutdown the water maker booster pump and prepare the
system for rinsing.
19.4 Auto MMF Rinsing Time (Minutes):
This value stated in minutes determines how long the system will rinse the multi-media filter for. Once
this time has expired the controller will shutdown the water maker booster pump and prepare the
system for normal operation.


19.5 Auto MMF Differential Pressure (PSI):
This value stated in PSI determines at what differential pressure the controller will initiate an automatic
backwashing of the multi-media filter assembly. Once the measured differential pressure reaches this
set point the control system will initiate a shutdown timer (if operating in automatic mode) or display a
performance warning (if operating in manual mode).
19.6 Booster Pump Min. Outlet Pressure (PSI):
This value stated in PSI determines what the minimum allowable outlet pressure of the booster pump is,
if the outlet pressure of the booster pump falls below this set point for a pre-determined period of time
the control system will shutdown the pump to protect it from damage.
19.7 Booster Pump Low Output Operation Time (Seconds):
This value stated in seconds determines how long the booster pump is allowed to run with low output
pressure before the system considers this a fault. If the booster pump output is below the pre-
determined level for this entire amount of time the control system will shutdown the pump to protect it
from damage.
Typical values entered here are 30 seconds in all applications


19.8 Saving Multi-Media Filter Option Settings
Once you are finished inputting these settings press the arrow in the top left hand corner of the screen
until you return to the screen as detailed below:
Press to
save
changes
Once you have changed the multi-media system settings to your requirements, press ‘Save Setting’
button in the lower right corner of the screen to store these changes into system EEPROM. Once the
‘Save Setting’ button has been pressed the system will advise you that these changes are being stored,
once the store is complete the system will return to the main splash screen as shown below:
Wait approx. 3 seconds
Your multi-media system settings have now been saved and the system is now ready for operation.


19.9 Activating the backwash cycle while operating the system in manual mode
The Coral Sea control system is fully capable of initiating multi-media backwash cycles automatically
however this will only occur if the system is operating in fully automatic mode. If the system is operating
in manual mode automatic backwashing of the multi-media filter assembly is disabled, instead the
system will raise a performance warning notification indicating to the user that the detected multi-
media filter differential pressure has exceeded specifications, as shown below:




Once the user has accepted this alarm the system will continue to function in manual mode and no
further notifications will be given. Please note that ultimately a clogged multi-media filter will lead to a
filtration chain failure, so although the system will continue to operate please bear in mind that it will
not operate for too much longer before shutting down due to low feed system output pressure faults.
Once you have received the above indicated notification you can activate the multi-media sequence by
pressing panel button #12 ‘Back Wash Status’ (illustrated on page 7), once you press this button the
controller touch screen will display the following screen:
Press Here To
Cancel Request
Press Here To
Start Backwash
If you wish to cancel your request to initiate the backwashing cycle at this time press the ‘Cancel
Request’ button or simply ignore this screen, after 60 seconds it will self cancel. If you wish to initiate
the backwashing procedure press the ‘Stop System’ button on the touch screen or press panel button
#12 ‘Back Wash Status’ again.
Once you press either panel button #11 or the ‘Stop System’ button on the touch screen the system will
enter the automatic backwashing sequence.


19.10 Activating the backwash cycle manually while operating the system in automatic mode
If your system is operating in automatic mode the control system will automatically initiate multi-media
backwashing cycles when needed, however you can still initiate these backwash cycles manually if you
choose to do so. Please note that if you manually initiate a backwash cycle during automatic operation
the system will see this as a manual intervention; hence once the backwash cycle has been completed
the system will remain shutdown and will not automatically re-start and re-enter production mode by
itself.
To manually initiate a backwashing cycle during automatic mode press panel button #11 ‘Back Wash
Status’ (illustrated on page 7), once you press this button the controller touch screen will display the
following screen:
Press Here To
Cancel Request
Press Here To
Start Backwash
If you wish to cancel your request to initiate the backwashing cycle at this time press the ‘No’ button,
doing so will cancel the above screen and automatically schedule a backwashing cycle for the next time
the system is shutdown normally, if you do not wish to initiate a backwash or schedule a backwash for
later simply ignore this screen, after 60 seconds it will self cancel. If you wish to initiate the backwashing
procedure press the ‘Yes’ button on the touch screen or press panel button #11 ‘Back Wash Status’
again.
Once you press either panel button #11 or the ‘Yes’ button on the touch screen the system will begin an
automatic shutdown of the water maker and enter the automatic backwashing sequence.


19.11 Automatic activation of the backwash cycle
If your system is operating in automatic mode the control system will automatically initiate multi-media
backwashing cycles when needed, when the control system initiates a backwashing cycle automatically
its begins by shutting down the water maker, once the backwashing cycle has completed the control
system will automatically re-start the water maker and place it back into production. The control system
initiates an automatic backwashing cycle when it detects a high differential pressure across the multi-
media filter assembly, before initiating the automatic shutdown procedure the control system will alert
the system operator by displaying the following screen:
Delay time before

backwash starts
Once the indicated time has elapsed the system will begin an automatic shutdown of the water maker
and enter the automatic backwashing sequence. Once the backwashing sequence has completed the
system will re-start and re-enter production mode automatically.
If you wish to skip the countdown time and initiate a backwash cycle manually press the panel button
#11 ‘Back Wash Status’ twice, pressing this button in this manner will abort the 5 minute count down
and initiate the backwashing cycle immediately. Please note, as a manual intervention was detected the
system will no longer automatically re-start and re-enter production mode, instead it will simply remain
in shutdown mode once the backwashing cycle has completed.


19.12 Activating the backwash cycle manually while in standby mode
If your system is currently in standby mode you can initiate a backwash cycle by pressing panel button
#11 ‘Back Wash Status’ (illustrated on page 7), once you press this button the controller touch screen
will display the following screen as shown on the next page:
Press Here To
Cancel Request
Press Here To
Start Backwash
If you wish to cancel your request to initiate the backwashing cycle at this time press the ‘Cancel
Request’ button, doing so will cancel the above screen and return you to the previously displayed screen
If you do not wish to initiate a backwash or cancel the request within 60 seconds this screen will self
cancel. If you wish to initiate the backwashing procedure press the ‘Backwash Now’ button on the touch
screen or press panel button #11 ‘Back Wash Status’ again.
Once you press either panel button #11 or the ‘Yes’ button on the touch screen the system will begin an
automatic backwashing sequence, once the sequence has completed the water maker will return to
standby mode.


19.13 The automatic multi-media backwashing sequence
Once the automatic backwashing sequence begins the system will display the following screen:
While this screen is displayed the control system is preparing the water maker for backwashing, this
means that if the water maker was operating when the request was initiated the system is being
shutdown before the backwashing process starts. Once the system is ready for backwashing this screen
will be replaced with the following screen as shown on the next page:
During the time this screen is displayed the water maker will beep, once the warning time has elapsed
this screen will be replaced with the following screen as detailed on the next page:


The water maker is now backwashing the multi-media filter, this action will continue until the time has
elapsed or unless a fault is detected. Once the back flushing timer has elapsed this screen will be
replaced with the following screen:
The water maker is now preparing the system for rinsing the multi-media filter. Once the system is ready
for rinsing this screen will be replaced with the screen shown on the next page:


During the time this screen is displayed the water maker will beep, once the warning time has elapsed
this screen will be replaced with the following screen:
The water maker is now rinsing the multi-media filter, this action will continue until the time has elapsed
or unless a fault is detected. Once the rinsing timer has elapsed this screen will be replaced with the
following screen as detailed on the next page:


The water maker is now preparing the system for return to normal operation. Once the system is ready
this screen will be replaced with the screen shown on the next page:
This screen will remain displayed for approximately 4 seconds, after this delay the system will return to
the main menu. If your control system initiated the backwash cycle automatically, the system will now
automatically re-start and re-enter production mode. If not, the unit will remain in a standby state.
After a manual backwashing cycle has been completed a 10 minute timer begins, if the unit is not
operated during this time a fresh water flushing cycle is initiated. This cycle repeats every 7 days as
described in the ‘Fresh Water Flushing’ section of this manual.


19.14 Aborting automatic backwashing cycles
During a backwashing cycle you can abort the cycle at any time by simply pressing panel button #5
‘System Auto-Stop’, once you press this button the system will stop al pumps and display the following
screen:
The control system will now reset all valves and return the water maker to standby mode, once this has
been completed the display will switch back to the main operation menu, as shown below:


19.15 Automatic multi-media faults
During multi-media backwashing sequences the control system constantly monitors all critical system
elements for health, if a fault is detected the backwashing cycle is aborted, all pumps are de-activated
the system resets all valves to their home position and returns the water maker to standby mode.
During the abort the system will display the following screens to notify the user which alarm caused the
abort and shutdown:
This screen will be displayed as soon as a system fault is detected. Once the system reset has completed
this screen switch to the fault warning screen as shown below:
Press here to
review fault



The operator must correct the detected problem before re-attempting automatic backwashing
operation.


Intentionally Left Blank

SECTION 6
R.O. MEMBRANE INSTALL &

CARE

Page Intentionally Left Blank

R.O. MEMBRANE

Page 6-ii
TMM-200
Installation of RO elements
TORAY REVERSE OSMOSIS ELEMENTS section page: 1/11
Prior to installation - preparations
1) Before directing any pre-treated feed water to elements, make sure piping
system and pressure vessels are free of dust, oil, metal residues, organic
deposits etc. This check should also be made when elements are reloaded
or replaced.
2) Verify feed water quality matches system design values.
3) Flush system (without elements loaded) with pre-treated feed water for
approx. 30 minutes.
4) Remove end plates from both ends of pressure vessel, check inside of the
vessel and if necessary clean mechanically.
If the inside of the pressure vessels are dirty, they should be

cleaned. A soft mop or swab should be used, occasionally
flushing with pre-treated water. Care must be taken not to
scratch the inside surface of the vessels.
5) Install brine end adapter with O-rings into the permeate port of brine
side end plate. Lubricate both parts using glycerin. Thrust ring should
be used according to following note.
Note: with “thrust ring” without “thrust ring”
TM-series 8inch others
Make sure “thrust ring” for absorption of axial thrust (this is a part of the
pressure vessel) is installed for TM-series 8inch such that it will transmit
axial forces from brine side element (this is the first element to be installed).
6) Optionally, permeate adapter with O-rings is inserted into the permeate port
of brine side end plate at this stage. The risk of seal damage can, however,
be minimized if this installation is done as last step, before re-fitting piping
connections.
7) Attach brine side end plate onto the brine side of the vessel and install
retaining ring set according to instruction manual of the pressure
vessels.
Operation, Maintenance and Handling Manual rev.: 105

Version: October 2012
Page16of 24
Page Coral Sea Owner's Manual
TMM-200
To facilitate final control of element installation, it is useful to remove
the head seal prior to insertion. Verification of full element insertion
is easier this way, since the installed head seal usually provides for
additional resistance upon removal of the end plate.
All required parts (except the vessel permeate adaptors) are
shipped with each element package from Toray.
Permeate adaptors and thrust devices are typically supplied by the
pressure vessel manufacturer.
When ordering pressure vessels, please specify type of RO
element to be installed to ensure correct parts are provided by the
vessel manufacturer.
Unpack the elements.
1) Open element boxes, and remove RO elements and accessories. The

accessories are separately packaged in small plastic bags inside the
element box. Put empty boxes aside.
2) Prepare necessary parts as shown in the following table:
Parts Required quantity

Brine seals One per element
O-Rings 4 per element
Permeate port adaptor (open) One per pressure vessel
Permeate plug adaptor (solid) One per pressure vessel
Interconnectors (qty. of elements) (qty. of pressure vessels)
3) Assemble interconnectors with supplied O-rings carefully to avoid any

scratches. Use glycerine as lubricant. Keep assembled interconnectors in a
clean place until insertion into permeate tubes.

Page2 7of 24
TMM-200
4) Safety considerations prior to opening of element packing bags:
As shipped from Toray, new elements are packaged in

approx. 0.5-1.0% sodium bisulfite solution, or sodium
chloride solution with deoxidizer. Do not ingest these
solutions. Solutions may be irritating to eyes and skin.
Protection equipment is required. For details, see MSDS of
sodium bisulfite solution.
The element shell is FRP (Fiber Reinforced Plastic). Beware
of glass fiber strands and use correct safety equipment.
5) Cut open the element's shipping bag and prepare for insertion, following
illustrations provided below.
Toray elements come with a “flow direction arrow” laminated into the
element shell. The arrow is simply provided to help ensure the brine
seal is oriented in the right direction during installation. The arrow does
not indicate a mandatory installation direction – the element can in fact
be installed either way. The important point is the correct installation of
the brine seal relative to direction of brine flow (see illustrations below)

Page3 8of 24
TMM-200
Sample procedure
The shipping bags are made of a special material which is a

barrier to oxygen. This improves the useful lifetime of the
preservation solution in the bag. If the bags are carefully and
cleanly cut open at one end, some can be kept and re-used in
case any RO elements need to be conserved or shipped.

Page
Page 49of 24 Coral Sea Owner's Manual
TMM-200
Assembly of element and accessories

1) Install brine seal:
Toray elements shipped from Toray Membrane USA will come with brine
seal pre-installed, so this step can be omitted. Just check correct position
of seal in this case. For other regions, follow subject illustration.
2) Install interconnector. Lubricate using glycerine as necessary.

Page510
Page of 24 Coral Sea Owner's Manual
TMM-200
Insertion of elements
This is best done by a team of two persons.
Verify position and direction of the V-shaped brine seal as in illustration

TMM-200.1.
Illustration TMM-200.1: Orientation of brine seal
Only one brine seal per element is required. Do NOT

install two. The brine seal is typically fitted at the feed
end of the element.
If not already performed, open the RO pressure vessel's feed side
This procedure can be prepared by removing any head locking devices, prior to
starting unpacking of elements, if site conditions allow this.
Lubricate the inside of RO pressure vessel with water and glycerine. This will
Page611
TMM-200
facilitate installation of elements (especially with longer pressure vessels
containing multiple elements). Consider using approximately 100 ml of glycerine
for each pressure vessel. If the viscosity of the glycerine is too high, dilute with
clean water as needed for better lubrication.
Limit ingress of foreign matter, dust and dirt to vessels to a minimum by only
opening/ closing one vessel at a time.
Use of a clean, soft mop or swab or similar tool will enable lubrication of the full
length of the vessel. Take care not to scratch the inner surface of the pressure
vessel.
After lubricating brine seals and vessel’s inner surface with glycerine, insert
element from feed side end into the pressure vessel. Approximately 2/3 of its
length should be in the vessel, and 1/3 outside the vessel (see Illustration
TMM-200.2), Insert element carefully and smoothly, especially the first element.
Illustration TMM-200.2: Insertion of first element

Page
Page7 12
of 24 Coral Sea Owner's Manual
TMM-200
Attach brine seal to the second element as described for first element. Connect
the two elements at the inter-connector, see Illustration TMM-200.3. The partly
inserted element is best held in place by a helper. Now push both elements
smoothly and firmly into vessel, keeping them in line to avoid damages to
inter-connector or brine seal.
Illustration TMM-200.3: Insertion of following elements
Repeat procedure (see Illustration TMM-200.3). Insert elements one by one into
the pressure vessel.
Insert the last element until only 1/3 of the element is outside the vessel
Locate and install correct brine end permeate adaptor (with O-rings) into the
internal permeate port of the brine side end plate.
Note: if permeate is to be collected from the brine end of the vessel install the
permeate port adaptor. If permeate is not to be collected at the brine end install
the solid permeate plug adaptor.
Lubricate all O-rings with glycerine. (Note: this step can wait until just prior to end
plate installation into the pressure vessel to minimize any risk of O-ring damage)
Locate and install Thrust ring into the brine side end of the pressure vessel (if
provided)
A Thrust Ring is typically necessary for 8 inch (and larger)

diameter elements. It’s purpose is to help absorb axial loads
transmitted through the elements in the vessel during
operation. It should not be omitted. Omission may result in
the possibility of mechanical damage to the downstream
elements.
Insert brine side end cap into the brine side of the vessel and install retaining
ring set according to pressure vessel manufacturer’s instructions

Page813
TMM-200
It can be useful to check for complete adaptor insertion into the
downstream element and correct position of the brine side end
plate relative to the retaining ring groove by first removing the end
plate seal (located on the circumference of the end plate). This
reduces the resistance to movement of the end plate. The end plate
seal MUST be replaced prior to final installation of the end plate.
Push the last element home until the downstream element permeate adaptor
tube is firmly connected, and brine side end plate is securely located against the
retaining ring set
To prevent premature wear of permeate seal rings, the elements cannot be

allowed to move in the axial direction. The permeate ports are typically supplied
by the pressure vessel manufacturer. Shim rings are also typically available from
the pressure vessel manufacturer to fill remaining gaps or tolerances (see
Illustration TMM-200.4).
Feed flow
Brine flow
Brine side Feed side
Toray
TM style elements
(1 to 8 elements)
B rine flow
Plastic washers
(“ shim rings ”)
Thrust ring (for TM-series 8inch)
Permeate adaptor
closed vers ion
Illustration TMM-200.4: Applying shim rings
After installing all membranes, check distance “A” (see Illustration TMM-200.5).
If distance “A” is bigger than the thickness of shim provided by the pressure
vessel manufacturer, use the shim to fill the excess distance. Remained distance
should be smaller than the thickness of shim. Shims must be positioned on the
upstream end of the vessel.
The risk of mechanical disconnection of permeate adapters is especially high if
the permeate header is connected to feed side of pressure vessel. The pressure
vessel brine side is preferable over the feed side for installation of the permeate
output connection to pipework.

Page9 of
Page 1424 Coral Sea Owner's Manual
TMM-200
Feed side Feed side
Permeate Adapter Shim
C B
S A
S
(Distance A = S – B – C)
Illustration TMM-200.5: Shimming procedure
Permeate ports not used are best plugged with “closed” or “solid” type permeate
adaptors (Permeate plugs) supplied by pressure vessel manufacturer. This
provides the best protection against brine entering the permeate stream
Attach the feed side end plate of pressure vessel, and fit piping system to end
plates. IMPORTANT: Make sure head seals for all pressure vessel end plates
are installed at this time.

Page10
TMM-210
Element Removal
Element Removal
Elements may have to be removed from the pressure vessels. Some possible
reasons are:
x Inspection
x Long term storage
x Shipment
x Replacement
The procedure to remove elements is as follows:
Before removing connection from the feed, brine and permeate

piping ports on the pressure vessel, the remaining water in
pressure vessel should be drained out to release the pressure
inside.
1) Remove connection fittings from the feed, brine and permeate piping ports
on the pressure vessel.
For side port and multiport pressure vessel configurations,

removal of the permeate piping connections from the end plates is
all that is required.
2) Remove the pressure vessel end plates from both the feed and
concentrate ends of the pressure vessel.
3) Push the element stack into the vessel from the feed end of the pressure
vessel. Push the element stack forward so the brine end element sticks out
of the pressure vessel far enough for the operator to be able to grip the
element and pull the reminder of the element out of the pressure vessel.
4) When removing the downstream element from the brine end of the
pressure vessel, pull the element straight out. Do not apply any load up,
down, or side to side on the interconnector that connects the element
being removed to the upstream element(s) still remaining in the pressure
vessel. Excessive load can damage the interconnector, product tube, brine
seal, or interconnector O-rings.
5) Repeat procedures 3) and 4) to remove the remaining element(s) in the

pressure vessel. A section of PVC pipe can be used to push the elements
forward towards the brine end of the vessel for removal.
Operation, Maintenance and Handling Manual rev: 105
Page 11
TMM-210
Element Removal
6) As elements are removed, take care to remove and retain all
interconnectors and permeate end plate adapters. These parts may be
reused. It is good engineering practice to replace all 0-ring seals with new
ones prior to replacement.
If re-installation of elements is expected in the near future, it is recommended
the elements are packed immediately into clean plastic bags, (see TMM-500:
Storage).
For reloading elements, proceed according to TMM-200: Installation of RO

elements.
For proper disposal of removed elements as industrial waste, please check

local regulations and dispose accordingly.
Operation, Maintenance and Handling Manual rev: 105

Page1218of 24
TMM-240
Shutdown considerations for RO systems

1) When shutting down a RO system the system should be thoroughly
flushed at low pressure with sufficient quality flushing water to displace
all the brine from the pressure vessels. (see TMM-250 Flushing
procedures)
Acceptable water for flushing are: Pre-treated feed water (refer to table
240-1), or RO product water
Water used for flushing should not contain any oxidants, Maintain the
flush water solution pH between 3-8.5 at all times
Table 240-1: Suggested flushing water for various RO

feed water treatment system
RO feed water type Flushing water
Sea water Pre-treated feed water
Brackish water Pre-treated feed water
Waste water RO product water
High pH Feed water, x Pre-treated feed
(such as 2nd pass water without NaOH
high pH feed water) x 1st pass product
water without NaOH
2) Ensure membrane elements are kept wet, properly sanitized, and

protected from freezing at all times during the shut-down period.
3) Ensure guidelines for temperature and pH of the preservative solution

are observed during shut-down period.
Take care that product back pressure never exceeds 0.05 MPa at any time.
Product back pressure should be assessed on an individual stage basis.
Product backpressure is defined as product pressure minus feed resp. brine
pressure.

Page1353of 24
TMM-240
If multiple RO trains are running in parallel, and one

train is to be shut down, care should be taken to
assure the train to be shut down is properly isolated
from the common header piping using check valves
or isolation valves. It is most important that
pressure relief valves be present and installed on
each individual train permeate line.
4) Membrane elements should not, under any circumstances, be exposed

to chlorine or other chemical oxidants. Any such exposure may result in
damage to the membrane, possibly resulting in irreversible increase in
salt passage.
5) Extra care must be taken to avoid chlorine exposure
㺃 When disinfecting piping or pretreatment equipment upstream of the

membrane
㺃 When preparing cleaning or storage solutions
㺃 Care must be taken to ensure that no trace of chlorine is present in the

feed water to the RO membrane elements.
㺃 If residual chlorine is known to be present in the RO feed, it must be

removed with sodium bisulfite (SBS) solution in stoichiometric
excess , allowing sufficient contact time to accomplish complete
dechlorination.
Short-Term Shut-down
Definition:
Short-term shut-down is for periods where an RO plant must remain out of
operation for more than one day, but fewer than four days, with the RO
elements remaining loaded in the vessels.
Prepare each RO train as follows:

Flush the RO section with flushing water, while simultaneously venting any
air from the system feed piping.

Page 54of 24
TMM-240
1) When the pressure vessels are filled with flushing water, isolate the
train by closing all isolation valves.
2) Repeat 1) and 2) above every 24 hours.
For detailed instructions of flushing procedures, see TMM-250: Flushing

procedure.
Long-Term Shut-down
Definition:
Long-term shut-down is for periods where an RO plant must remain out of
operation for more than four days with the RO elements remaining in the
pressure vessels.
Prepare each RO train as follows:

Case.1) Flushing the RO system when sufficient flushing water is
available.
Flush with flushing water for 0.5-1.0 hour at least every 2 days,
while simultaneously venting any air from the system. When the
pressure tubes are filled, close the valves.
For detailed instructions, see TMM-250 Flushing procedure
Case.2) Flushing the RO system when no flushing water source is

available
a) Circulate permeate through the system. While circulating

permeate through the system inject the RO system flush line
with a 500 to 1000 mg/l (maximum) SBS solution. This
solution will serve to inhibit biological growth during the shut
down period. Circulate for 30 – 60 minutes.
b) Make sure the RO system is completely filled with the SBS

solution . To prevent the solution from draining from the
system take care to close all system isolation valves.
c) The pH of the preservative solution should never be allowed to

drop below 3.0. The pH should be checked regularly. If the pH
drops below 3.2, the preservative solution should be drained
and replaced as soon as possible.

Page1555
TMM-240
d) If pH measurement of preservation solution is not possible,

repeat Steps a) and b) with fresh solution.
x Every thirty (30) days if the temperature is less than 80°F
(27°C)
x Every fifteen (15) days if the temperature is equal to or
greater than 80°F (27°C)
Notes: Any contact of the SBS solution with air (atmospheric oxygen) will
oxidize SBS to sulfate, and the preservative solution pH will begin to drop. Care
should be taken to keep the SBS preservative solution isolated from
atmospheric oxygen. If the SBS is allowed to revert to sulfate the potential for
biological activity will increase.

Page1656
TMM-250
Flushing procedures
TORAY REVERSE OSMOSIS ELEMENTS section page:1/2
Flushing procedures
One simple procedure for removal of foulants is to flush the system with flushing
water. Flushing scours the membrane surface by taking advantage of high
velocity at low pressure. A large volume of flush water is required. This
procedure can be an effective method for the removal of light organic fouling
provided it is applied before significant performance decline has been observed.
General operating conditions for flushing are as follows:
Flushing water: Use pre-treated feed water (refer to table 250-1), or RO

product water.
Flushing water should not contain any oxidants
Flushing water pH range should be maintained between

3-8.5.
Table 250-1: Flushing water to use for various RO feed

water treatment systems
High pH Feed water, x Pre-treated feed
(such as 2nd pass water without NaOH
high pH feed water) x 1st pass product
water without NaOH
Pressure: Low pressure (0.1 – 0.2 MPa [15 - 30 psi])
Water flow rate: High flush water flow rate is best but do not exceed
recommended vessel pressure drop.
Limit pressure drop to max 0.2 MPa [30 psi] per stage.

version: October 2012
Page
Page17
57of 24 Coral Sea Owner's Manual
TMM-250
Flushing procedures
TORAY REVERSE OSMOSIS ELEMENTS section page:2/2
Maximum feed flow

rate per vessel
x 8.0 inch element: x 200 l/min (53gpm)
x 4.0 inch element x 50 l/min (13gpm)
Temperature: < 40°C (104°F)

Period: 0.5 - 1.0 hour
It is important to keep the permeate side isolation valve(s) open to keep the
permeate back pressure to a minimum during the flushing procedure
Feed/brine pressure should always be higher than permeate pressure to
avoid any membrane damage.
Flush each stage (bank) separately.
Do not re-circulate flushing water.

Page1858of 24
TMM-260
Preservation procedures for RO elements

The objective is to store elements under clean conditions to maintain performance
and to prevent bacteria growth.
After system shut-down, displace brine in the system

with flushing water.
General conditions for preservation:
Flushing water: Use Pre-treated feed water (see Table 260-1),

or RO product water.
Water for the flushing should not contain any

oxidants
Flushing water pH range should be maintained

between 3-8.5.
Table 260-1: Flushing water of various RO feed water

treatment system

High pH Feed water z Pre-treated Pass 1
(such as 2nd pass feed water without
high pH feed water) NaOH
z 1st pass product
water without NaOH
If potential for scaling and fouling exists,
membranes must be flushed on shutdown
according to TMM-250 Flushing procedures.
1) To maintain performance, elements must be wet at all times.
2) To prevent bacterial growth in the pressure vessels, sanitization procedures

may be required - see TMM-400: Sanitization Methods

Page
Page1959
of 24 Coral Sea Owner's Manual
TMM-260
3) If elements are contaminated/fouled and extended shutdown is scheduled, it is
recommended to perform chemical cleaning prior to preservation. This
removes foulant from membranes and minimizes bacterial growth. Please
review:
x TMM-300: General instructions and conditions for RO cleaning
x TMM-310: Guidelines for RO cleaning
x TMM-320: Instructions for chemical cleaning.
4) Allowable temperature range for preservation solutions 5° – 35°C (41 – 95°F )
5) Allowable pH range during preservation in the pressure vessel is 3 – 8.5
6) Make-up water for preservation solution must be free from residual chlorine or
other oxidizing agents.
For preservation of elements, use sodium bisulfite solution. For details see section
TMM-400: Sanitization Methods

Page2060
TMM-300
General instructions and conditions for RO cleaning
General instructions and conditions for RO cleaning

The surface of an RO membrane is subject to fouling by suspended solids,
colloids and precipitation. Pre-treatment of feed water prior to the RO process
should be designed to avoid contamination/fouling of membrane surface as
much as possible.
Operation at optimum conditions (permeate flow rate, pressure, recovery and
pH-value) will result in less fouling of the membranes.
SDI15 is a measurement of particulates present in the feed water. With high
SDI15 values (even in allowable range), membrane fouling due to particulates
can cause performance decline in long-term operation.
Fouling can also be a consequence of large variations in raw water quality, or of
errors in RO operation mode.
Fouling of the membrane surface will result in a performance decline, i.e. lower
permeate flow rate and/or higher solute passage and/or increased differential
pressure loss from feed side of a stage to the brine side.
Illustration 1 illustrates the effect of flux decrease due to fouling, and restoration
of flux through cleaning. If the source of the foulant is not addressed and
corrected, foulant removal will only bring temporary relief, as illustrated by the
“saw tooth” pattern of the permeate flow in Illustration TMM-300.1.
Normalized Permeate Flow Rate

typical
10
6
㹫3/㹦
m³/h
2 Periodical cleanings
0
days
Illustration TMM-300.1: Effect of fouling on permeate flow rate
It should be noted that the best solution is typically to remove the foulant
through improved pretreatment rather than subject the membranes to repeated
cleanings.

Page 61of 24
TMM-310
Guidelines for RO cleaning
When to clean:
For best efficiency of cleaning procedure, elements must be cleaned before
fouling has fully developed. If cleaning is postponed for too long, it will be
difficult or impossible to completely remove foulants from the membrane surface
and re-establish full performance.
Commence cleaning when
1. Normalized differential pressure increases more than 20%

OR
2. normalized permeate flow rate decreases by more than 10 %
OR
3. normalized salt passage increases by more than 20 %.
Weighing an element is an easy check for the occurrence of fouling. If the

weight of the element is much higher than that of new element, fouling has
occurred. Before weighing the element, stand it vertically on a perforated plate
or drain for 60 minutes to allow drainage of fluids.
The approximate weight of new elements (drained condition) are:

x 4 inch diameter x 40 inch long: 4Kg,
x 8-inch diameter x 40 inch long (400ft2 membrane area): 15Kg
x 8-inch diameter x 40 inch long (440ft2 membrane area): 16 kg
Determination of foulant type

It is important to determine the type of foulants on the membrane surface before
cleaning. The best approach for this is a chemical analysis of residues collected
with a membrane filter during an SDI15 value determination for pretreated water.
In situations where chemical analysis is not available, it is often
possible to classify foulants by color and consistency of residue on
the membrane filter. A brownish color residue will typically indicate
iron fouling. White or beige color typically indicates silica, loam,
calcium scale, or biological fouling. Crystalline constitution is a
feature of calcium scale or inorganic colloids. Bio-fouling or organic
material will – besides the smell - often show slimy/sticky
consistency.

Page 62of 24
TMM-310
Selection of cleaning procedure
Once contamination of the membrane surface has been identified, the correct
cleaning procedure must be selected.
z If foulants are believed to be metal hydroxides, such as ferric
hydroxide, or calcium scale, acidic cleaning procedures are
promising, (see TMM-320: Instructions for chemical cleaning,
TMM-330: Citric acid cleaning procedure).
z If foulant is believed to be organic or biological fouling, a

cleaning procedure with detergents is recommended, (see
TMM-320 Instructions for chemical cleaning, and TMM-
340.Dodecyl Sodium Sulfate (DSS) Detergent Cleaning
Procedure).
Evaluation of the effectiveness of cleaning
Descriptions of various cleaning procedures are given in TMM-320: Instructions

for chemical cleaning. If the recommendations are followed, good results are
generally obtained in many cases. Pressure drop across the modules should be
reduced to initial value while permeate flow rate and solute rejection will be
restored.
If performance is not sufficiently improved after cleaning, a different cleaning

procedure may lead to a better result. Foulants will frequently adhere to
membrane surface or remain in spacer material. Final removal may take several
successive cleaning procedures. As foulants may be present as layers on the
membrane surface, alternating citric acid and detergent (acid/ alkali) cleans are
frequently more effective than repeated cleans with only one type of cleaner..

Page2363
TMM-320
Instructions for chemical cleaning
Instructions for chemical cleaning
General guidelines
Chemical maintenance cleanings are performed to remove contaminates from
membrane surfaces by dissolving and/or separating through physical and
chemical interaction with cleaning chemicals.
It is good practice to perform a system flush prior to initiating a

chemical maintenance cleaning If the RO system is to be shut down
for and extended time it is recommended that a chemical cleaning be
performed prior to the introduction of any chemical preservatives
After any chemical cleaning, it is recommended that the system be
thoroughly flushed with either pre-treated raw water or permeate to
insure removal of any residual cleaning chemicals dissolved or
suspended solids from the RO system. See TMM Section 250 for
flushing procedures.
CIP agents: Generic cleaning chemicals are listed in Table 320-1
Make-up water: Softened water or permeate, free of heavy metals, residual

chlorine or other oxidizing agents.
Required quantity of x 40 – 80 liters (11 - 22 gallons) per 8 - inch element

CIP solution: (depending on the severity of the fouling)
x 10 – 20 liters (3 - 6 gallons)per 4 - inch element
(depending on the severity of the fouling)
CIP pressure: Low pressure (0.1 – 0.2 MPa [15 – 30 psi])
CIP flow rate
Recommended 100̺150 L/min ([25-40gpm], [6-9m3/h]) per 8inch Vessel;

flow rate: 25̺36 L/min ([6.5-10gpm], [1.5-2.2m3/h]) per 4inch Vessel;
The goal is to try and achieve the recommended cleaning
flow rates above while keeping the cleaning solution pressure
within the CIP pressure range of 15-30 psi.
Min. feed flow rate: 50 l/min (13.2 gallons/min) for each 8 - inch vessel
10 l/min (2.7gallons/min) for each 4 - inch vessel

Page 64of 24
SECTION 7
MAINTENANCE AND REPAIR

Maintenance

7 MAINTENANCE & REPAIR
From time to time, Parker Hannifin may make System and void all Warranty. USE ONLY SRC
programming changes to the Control Logic. SUPPLIED PARTS.
Other production changes are tracked by Parker Hannifin WARNING: ELECTRICAL SHOCK HAZARD.
through the System Serial Number. A Volt / Ohm Meter will be necessary. The
Troubleshooting methods and results can vary depending following installation procedures expose
on the operating conditions indicated on the SYSTEM the installer to High Voltage and electrical
control panels. shock hazard. Only attempt this if you are a
qualified electrician and only if surrounding
When ever requesting assistance from Parker Hannifin or conditions are safe.
one of Parker Hannifin’s service dealers,
REVERSE OSMOSIS MEMBRANE ELEMENT SUSCEPTIBILITY
ALWAYS PROVIDE ALL INFORMATION AND TO CHEMICAL ATTACK:
OPERATION CONDITIONS DISPLAYED AT THE
SYSTEM CONTROL PANELS. CAUTION: Do not expose the Parker
Hannifin System to these chemicals:
SERIAL NUMBER: Helps us to determine the latest
physical version and configuration of your system which is Hydrogen peroxide chloramines-T
necessary to ensure that we provide you with the correct Chlorine dioxide chlorine
information or parts.
Bromine phenolic disinfectants
TYPE: Tells us the production capacity of your system chloramines N-chlorioisocyanurates
which gives us a bench mark in diagnosing product water
hypochlorite iodine
flow and pressure concerns.
Bromide petroleum products
TIME RUNNING: Assists us in diagnosing abnormalities
that can occur at given operational time intervals such as or any other specific chemical not approved in writing by
required pump maintenance, or R.O. membrane element Parker Hannifin Corp. Use of non authorized or misuse
condition. of authorized chemicals voids warranty. Never use
third party so called “Reverse Osmosis Chemicals” for
VERSION: Allows us to determine the specific sequential
storage or cleaning. Third Party chemicals will dissolve
operation of the system based on the version of the
copolymer components within the Parker Hannifin
programmed control logic.
System and will destroy the R.O. membrane element.
AND Always provide us with the System Operating Voltage, Use of and subsequent damage caused by non Parker
Cycles, and Phase. Hannifin Chemicals are the liability and responsibility of
QUALIFICATIONS
the operator and are not covered by the Parker Hannifin
Warranty.
Technicians must have technical knowledge and ability in
the following fields: Do not connect any water line to the Parker Hannifin
R.O. System that may contain any of the above listed
a) Electrical, Electronic, Electric Motors & Circuits
chemicals. Examples: Do not connect the Parker Hannifin
b) Electromechanical & Mechanical Systems R.O. System to the ships potable product water tank if
c) Hydraulic and Liquid Pressure & Flow Systems that tank has been treated with a Brominator as Bromine
d) Piping and Plumbing Systems destroys the copolymer components within the system.
Maintenance
Do not connect the Parker Hannifin R.O. System to any line

e) Water Suction & Pressure Lines that may contain chlorine or other oxidants as they destroy
f) Thru-Hull Fitting below & above water level the R.O. membrane element.
DO NOT PERFORM MAINTENANCE UNLESS: If you use detergents to clean the internal wetted parts of
the system ensure that they are rinsed thoroughly, wiped
1. The System Feed Water Sea Cock Valve is closed.
and dried prior to reassembly. After the components have
2. The system main electrical disconnect switch is been reassembled, product water can be used to remove
switched “OFF”, LOCKED, and TAGGED. any feed water residue from the exterior surfaces of the
3. Section 10, Drawings Section is available. components.
4. Use of non SRC parts will cause damage to the
Page 7-1
USE OF NON-AUTHORIZED OR MISUSE OF a “come along”. The pipes must be aligned prior
AUTHORIZED CHEMICALS VOIDS SYSTEM to installing the Vic gasket and fitting. Do not over
WARRANTY. tighten the Vic nuts and bolts..
7.1 50 HOURS CHECK 7.2 OPERATOR MAINTENANCE

Approximately every 50 hours of use, the System should INTERVALS
be inspected as part of a preventive maintenance program. The frequency of required maintenance is dependent on
The following steps should be taken to ensure that the regularity of usage, the condition of the intake water
potential problems are resolved prior to leading into major (the location of use), the length of time the System is
repairs. Any electro-mechanical pumping system requires exposed to water, the total running time and, in some
similar preventive maintenance. cases, the manner in which the System is installed.
1. Mounting Hardware: Because the system is subject Because of these factors, the Operator Maintenance
to vibrations transferred from the drive source, Intervals are a guideline for recommended actions. The
inspect all mounting hardware for tightness. Inspect following maintenance timetable is an estimate of the
all screws, brackets, nuts and bolts. Pay special time intervals at which maintenance may be required
attention to the mounting of the high-pressure pump on various systems components. This is based upon
and its electric motor as they are subject to more factual data compiled from installations around the world.
vibration than the rest of the system. However, this schedule must be adjusted to each individual
2. High-pressure Pump (optional): Regularly check system depending upon the variables mentioned above.
the level of the crankcase oil. When the pump is Refer to the Table on the opposite page.
horizontal, the oil level should be at the high level
mark on the dipstick gauge. Over filling does not 7.3 SUCTION LINE EXTERNAL TO SYSTEM
harm the pump. Use only Parker Hannifin SRC PO 2.5 Refer to P&ID illustration in Section 10.
high-pressure pump crankcase oil, which is available
1. Beach well and lateral assembly: In time the beach
in 2.5 gallon containers.
well may become fouled with suspended solids.
3. Regularly clean any salt water or salt deposits off any Should this occur, the well must be relocated or
part of the system by rinsing with a rag wetted with recharged with fresh clean sand. If a deep well
fresh water. Dry all parts, and as protection against should develop iron bacteria the well must then be
the salt water environment, apply a thin coating of shock treated with a high dosage of chlorine.
light oil such as WD-40 to the external metal parts.
2. PVC low-pressure ball and check valves: If a check
4. Regularly check drive belt wear and tension (optional valve allows water to leak or siphon back through the
pump). The Tasman Sea Series Systems utilizes a line, this would indicate that debris is lodged in the
“toothed” timing gear type belt. It does not require valve or that the seat or seal is worn or damaged and
excessive tightening. Pay special attention to requires replacing. Clean the valve cavity of debris or
alignment, but do not over tighten the drive belt. replace the seal and seat as required.
5. Check regularly for fluid leaks; either oil from If a ball valve allows water to leak or bypass through
the high-pressure pump (optional) or water from the line, this would indicate that debris is lodged in
anywhere in the system. Do not arbitrarily tighten the valve or that the seat or seal is worn or damaged
water fittings unless they are obviously loose or and requires replacing. Clean the valve cavity of
leaking. Do not over tighten the fittings. Be sure to debris or replace the seal and seat as required.
tighten the black tube fittings by hand only, without
3. Coarse strainer (not required if feed source is from a
tools. Use caution in tightening the gray PVC fittings.
well) mesh screen cleaning or replacement:
Maintenance
6. Regularly check all tubing and high-pressure hoses

Remove the lid from the Coarse strainer by turning
for wear and friction against abrasive surfaces. Hoses
the lid counter clockwise. Take care to not damage
should not be in contact with heated or abrasive
the sealing gasket O-Ring attached to the lid. Clean
surfaces.
the mesh screen, and ensure that the screen is intact.
7. Ensure that all high-pressure piping align properly If the welded seam is ruptured or if the mesh screen
to their respective mating pipe. Misalignment remains plugged after cleaning, replace it with a new
causes the Vic gasket, within the Vic fitting, to leak. element. This strainer is a consumable, and is not a
Misalignment also causes wear and premature failure warranty replacement component.
of the Vic fitting. Do not attempt to compress, align
Wipe the O-Ring with a damp cloth. Lubricate it
or bring piping together by using the Vic fitting as
with Parker O-Ring lubricant. Seat the mesh screen
Page 7-2
Maintenance Timetable:
COMPONENT MAINTENANCE REQUIRED TIME INTERVAL TIME INTERVAL

INTERMITTENT DUTY CONTINUOUS DUTY
Coarse Strainer Inspect & Clean Screen & 100 hours weekly
Housing
Booster Pump Replace Seals 3 months 2000 hrs
Multi Media Filter Back wash & Rinse 200 hrs weekly
Pre-filter Replace element(s) & Clean Low Pressure <6 psi (x BAR) Low Pressure <6 psi (x BAR)
housing
Flow Meters Clean inside the clear face. When dirty. When dirty.
HP Pump Danfoss (opt) Replace or refurbish 8000 hrs 8000 hrs
HP Pump Plunger (std) Check internal components 500 hrs 500 hrs
R. O. Membrane Clean Element When normalized product flow or When normalized product flow or
salt rejection decreases by 10% salt rejection decreases by 10%
Salinity Probe Clean Probes Annually Annually
Charcoal Filter Replace Element Monthly Monthlys
UV Sterilizer Replace lamp & quartz 6 months 2000 Hours
sleeve
back into the bowl. Screw the lid on clockwise. Hand 212 degrees to loosen and then slip from shaft. Force
tighten only enough to seal water in and air out. of any type is not recommended.
4. Feed water pump and booster pump (type A-10, B-15 Reassembly:
or C-20): Replace the ceramic seal approximately
every 2000 hours, or at the sign of leakage. The a) Clean motor shaft thoroughly. If solvents or liquids are
following procedures are to be followed. used, dry thoroughly. Apply Loctite RC/609 to inside
diameter of shaft sleeve. A vial of Loctite RC/609 is
Disassembly: supplied with the repair kit or replacement sleeve.
a) Loosen pump base bolts. b) Install shaft sleeve onto motor shaft, tapping into
b) Loosen 8 volume bolts and slide pump away from place to ensure it is sealed against motor shaft
volume. Volume may be left in piping. shoulder.
c) Insert large screwdriver between vanes of impeller c) Thoroughly clean seal seat cavity in bracket.
to hold the impeller and remove impeller lock screw d) Place small amount of vegetable oil on white ceramic
from motor shaft. seat cup and start it into seat cavity. Do not scratch
d) Remove impeller from motor shaft. Two screw drivers seat surface.
180 degrees apart or other suitable levers against e) Tap white ceramic seat into cavity using a smooth
bracket will help, or use gear puller. Do not bend wood dowel, plastic rod or other soft material tool.
impeller shrouds. f) Install bracket onto motor using 4 bracket bolts.
e) Pry carbon seal head from shaft sleeve. Again two Tighten bolts evenly.
Maintenance
screwdrivers as levers will help. Do not attempt to g) Place a small amount of vegetable oil on the rubber
salvage the old carbon seal head. parts of black carbon seal head and slip black carbon
f) Loosen four motor bolts and remove bracket from seal with black carbon face toward white ceramic
motor. seat over stainless steel shaft sleeve. Turn black
g) Remove seal seat from bracket. Do not attempt to carbon seal head 1/4 turn while pushing towards
salvage the old seal seat. white ceramic seat.
h) Inspect the stainless steel shaft sleeve. If scored, h) Push carbon seal head down shaft sleeve until carbon
it should be replaced unless it can be polished to face touches stationary ceramic seat.
remove score marks. i) Install new sleeve gasket into shaft sleeve.
i) Remove shaft sleeve if necessary. Heat sleeve to 200- j) Install seal spring and retainer over shaft.
Page 7-3
k) Install impeller onto motor shaft being careful to align pressure the switch may be recalibrated.
key way of impeller with key way in motor shaft. Be a. Remove the calibration sealing cap located in the
careful seal spring retainer fits inside lip of impeller center top of the pressure switch canister to expose
hub. Push impeller on until impeller bottoms out on the calibration hole and calibration screw.
shaft sleeve.
b. Insert a medium size flat blade screwdriver into
l) Install new impeller lock screw gasket into impeller the calibration hole. Adjust the calibration screw
lock screw. Install impeller lock screw into motor shaft maximum 1/8 th turn (45 degrees) at a time clockwise
and tighten. to increase the set point or counter clockwise to
m) Return pump to motor and install using new gasket decrease the set point as appropriate to adjust the
and tighten 8 volume bolts evenly. switch.
n) Jog the motor with the feed water pump switch (SW- c. Repeat this procedure as necessary to properly
1) to ensure free rotation. calibrate the switch.
5. Pretreatment tank: As the tank gets dirty, clean it with
product water and a brush or cloth. 7.5 PRESSURIZATION SUBSYSTEM
6. Pretreatment pump: The pretreatment pump may 1. HP Pump (standard): Refer to Danfoss APP Pump
be repaired as per the instructions supplied with the instructions in Appendix A.
pump. 2. High-pressure pump (optional): Parker Hannifin
Positive Displacement Split Manifold Plunger Pump
7.4 LOW-PRESSURE PRE-FILTRATION (see below).
SUBSYSTEM
a. Servicing the valves:
1. Multi-Media Filter: As required perform multi media
backwashing per Section 7.2 1) Disassembly:
2. Flow Meters: Since the flow meter bodies are a) Remove the 6 M41 Hex Valve Plugs.
clear acrylic, light can penetrate them and support b) Using standard pliers, remove the valve retainer by
biological growth within. In order to gain access for grasping the top tab. The valve assembly should
cleaning of the flow meter body, first loosen the union remain together. If the assembly separates, the parts
locking rings then remove the body. To clean the flow will lift out without any tools.
meter body, pull a wetted soft cloth back and forth c) Remove the O-Ring in the groove at the bottom of the
through it. valve chamber.
3. Cartridge pre-filter element replacement: The pre- d) Inspect machined sealing surfaces on manifold. If
filter elements must be replaced when plugged pitting is present replace manifold.
to the extent that the high-pressure pump is not
2) Reassembly:
receiving a positive head and the lowpressure switch
is activating and stopping the system due to low feed a) Examine the O-Rings and back-up rings on the seat
water pressure to the highpressure pump. Determine and replace if cut or worn. Lubricate the O-Ring with
if both the 25 and/or just the 5 micron pre-filter silicone based O-Ring lubricant before installing the
elements are fouled by reviewing the feed line valve and seat.
pressure gauge readings. The pressure differential b) Examine the surface of the valve seat for pitting,
reading across these gauges will determine which or grooves or wear and replace if necessary.
if both stages of the cartridge pre-filters are fouled c) Assemble valve retainer, spring, valve and seat by
and require replacement. Proceed as follows for snapping together securely.
the respective pre-filter element replacement. See
Maintenance
Section onf Component Manuals. d) Lubricate outer O-Ring and back-up ring surface and
walls of valve chamber with silicone based O-Ring
4. Pressure gauges: The pressure gauges used in the lubricant and press valve assembly squarely into
Parker Hannifin R.O. system are non repairable. chamber.
Replace the gauge should it loose calibration or e) Examine the O-Ring and back-up ring on the valve
develop a defect or malfunction. plug and replace if cut or worn.
5. Low-pressure switch: The low-pressure switch is Lubricate new O-Ring and back-up ring with silicone
normally open and will close on the rise at the factory based O-Ring lubricant before
set pressure of approximately 6-10 psi.
installing on plug to avoid damaging as they are
Should the pressure setting drift from the factory set worked over the plug threads.
Page 7-4
f) Lubricate outer surface of O-Ring and back-up ring down.

with silicone based O-Ring lubricant and slowly thread b) If a press is not available, use the head of a 5/16” x 4”
plug into chamber. Exercise caution to avoid extruding bolt head to drive the seals out.
the back-up ring.
NOTE: Reverse pliers may also be used to
b. Removing discharge manifold: remove the seal.
1) Remove the 8 M16 x 110mm hex socket screws. c) Separate the stainless steel washer from the adapter.
2) Tap the back side of the discharge manifold with a soft d) Place the adapter on a block or packing case and
mallet and gradually work head from pump. drive out the low-pressure seal using a socket sized
to fit.
c. Removing the inlet manifold:
4) Reassembly of Low-pressure Seal:
1) Remove the 8 M16 hex nut and M16 split lock
washer. a) Examine the O-Ring on the adapter and replace it if it
is cut or worn.
2) Rotate crankshaft to separate inlet manifold from the
crankcase. Tap the rear of the inlet manifold with a b) Lubricate inside of the adapter, insert new pre-
soft mallet and gradually work from pump. greased lo-pressure seal into adapter with garter
spring facing up and press squarely into position.
NOTE: Exercise caution and keep manifold
aligned with plungers to avoid damaging c) With crankcase side of the inlet manifold facing up,
plungers as manifold is removed. insert washer into seal chamber.
d) Lubricate inside of seal chamber and outer surface of
d. Servicing the packings: adapter O-Ring.
1) Disassembly of High-pressure Seal: e) Insert lo-pressure seal assembly with garter spring
a) Place the crankcase side of the inlet manifold down. facing down and press squarely into position.
b) With reverse pliers, remove discharge valve spacer f) Servicing the plungers:
then lift packings and adapter assembly from 1) Disassembly:
chamber.
a) Remove the seal retainers from the ceramic plungers.
NOTE: If reverse pliers are not available, b) Remove the inner collar from the front of the seal
remove the exposed O-Ring and back-up retainer.
ring from the discharge valve spacer. Insert
screwdrivers on opposite sides of the O-Ring c) Remove the used wick and install new wick.
groove, partially pry the discharge valve NOTE: If replacing plungers, do not lubricate
spacers from the inlet manifold, then work the new wick. Allow grease from new seal
out by hand. to lubricate plunger. If plunger is reused,
c) Remove the male adapter, v-packings and female saturate wick with 40 weight hydraulic oil
adapter by hand. before installing in seal retainer.
2) Reassembly of High-pressure Seal: d) Replace collar in seal retainer.

a) Insert the female adapter into the seal chamber. e) Loosen plunger retainer 4-5 turns. Push plunger
towards crankcase until plunger retainer pops out.
b) Assemble both v-packings. Lubricate the outer
surface of the packings with graphite based silicone f) Unscrew and remove plunger retainer and gasket and
lube, and insert into the seal chamber with the “v” remove ceramic plunger.
side up. 2) Reassembly:
Maintenance
c) Install the male adapter. a) Carefully examine each plunger for scoring or cracks
d) Examine the O-Ring and back-up ring on the and replace if worn.
discharge valve spacer and replace if cut or worn. NOTE: Ceramic plunger can only be installed
e) Lubricate outer surface with graphite based silicone one direction {Front to back}. Do not force
lube and insert discharge valve spacer into seal onto rod.
chambers. Spacer with springs should be installed b) Replace stainless steel gasket.
with springs towards the male adapter.
c) Examine gasket O-Ring and back-up ring on plunger
3) Disassembly of Low-pressure Seal: retainer and replace if cut or worn. Lubricate O-Ring
a) Place the inlet manifold on blocks with crankcase side with silicone based O-Ring lubricant for ease of
Page 7-5
installation and to avoid damaging O-Ring.

NOTE: Insert gasket first, then back-up ring
and O-Ring.
d) Thread plunger retainer and stud assembly onto
plunger rod. Exercise caution not to over torque.
e) Slip seal retainers over plungers. Insert smaller
diameter first.
NOTE: Line up wicks with the oil holes in the
crankcase and tabs on the oil pan.
f) Rotate shaft and line up two outside plungers.
g) Carefully replace inlet manifold onto plungers and
press into crankcase. Keep manifold aligned to avoid h. Lubrication:
damaging plungers. Fill the crankcase with 10 quarts of oil to the high oil level
h) Replace 4 hex socket screws and torque per chart. mark on the oil dipstick as per specifications with SRC
i) Lubricate the plungers, the outer surface of the pump oil. ORIGINAL CRANKCASE OIL
packing case, O-Rings and valve chamber walls with MUST BE CHANGED AFTER THE INITIAL 50 HOURS OF
graphite based silicone lube. OPERATION. Change oil every 2 weeks or at 500 hour
j) Press O-Ring end of packing case into inlet manifold intervals thereafter. GOOD LUBRICATION IS THE EASIEST,
chambers. MOST EFFICIENT, AND LEAST EXPENSIVE PREVENTIVE
MAINTENANCE. The pump crankcase holds 10 quarts of
k) Examine inlet port O-Ring at bottom of manifold and
oil.
replace if cut or worn.
2. High-pressure pump motor: This is a ball bearing
l) Lubricate outer surface of discharge valve spacer,
motor. No lubrication need be added before start up.
O-Rings and valve chamber walls and carefully slip
The bearings have been lubricated at the factory.
discharge manifold over discharge valve spacer.
a. Relubrication: The following interval is suggested as
m) Hand tighten the bottom center 2 hex socket screws
a guide. Relubricate the front and rear grease jerks
first. Then hand tighten the remaining six hex socket
every 4-6 months. Use 2-3 strokes of high quality ball
screws. Follow sequence and torque per chart.
bearing grease. Use Shell Dolium R Polyurea medium
consistency grease.
CAUTION: Keep grease clean.
Lubricate motors at standstill. Remove and replace
drain plugs at standstill. Do not mix petroleum grease
and silicone grease in motor bearings.
3. Gear belt:
e. Servicing crankcase section:
1) While inlet manifold, plungers and seal retainers are CAUTION: Switch the system disconnect
removed, examine crankcase seals for wear. switch to the “OFF” position, tag and lock for
maintenance.
2) Check oil level and for evidence of water in oil.
3) Rotate crankshaft by hand to feel for smooth bearing Note: The belt should be tight enough to
movement. allow lateral slip on the pulley of 1/8”. When
Maintenance
applying 8-16 lbs (3.6-7.3 kg) of downward force

4) Examine crankshaft oil seal externally for drying, the belt should deflect 5/16 inch (8 mm). When
cracking or leaking. adjusting the belt, the pump must be drawn away
5) Consult factory if crankcase service is required. from the motor.
f. Torque chart: a. Remove the pulley guard.
b. Slacken the pump frame hold-down bolts completely
on the pulley side of the pump.
c. Slacken the pump frame hold-down bolts slightly
only enough to allow movement on the side opposite
Page 7-6
the pulley. A degree of “drag” must be left between difficult.

the pump and its frame to counteract the imbalance 3. Ultraviolet Sterilizer Assembly: Maintenance of the
caused by the drag from the pulley belt. U.V. Sterilizer will consist of lamp replacement and
d. Move the pump forward only enough to provide quartz sleeve cleaning. Replace the lamp at the
correct tension. Ensure that the motor pulley is still interval suggested on the Maintenance Timetable, or
aligned correctly, square to the pump pulley. if the lamp fails to start, whichever comes first. The
e. Carefully tighten the hold down bolts. lamp becomes progressively weaker over time, so
after six months of use, it may be ineffective though it
f. Recheck pulley alignment and if proper, replace the
still lights.
pulley guard.
4. High-pressure pulsation dampener: The high- CAUTION: Make sure that system power
pressure pulsation dampener is of the in line type is turned off before beginning sterilizer
which has no moving or repairable parts. maintenance.
4. Product water delivery pump flow control switch: This
7.6 POST FILTRATION SUBSYTEM switch is a normally open (N.O.) electrical switch and
the electrical contacts of the switch close when there
1. Salinity probe: The salinity probe will require cleaning
is product water flow in progress. The switch is set
approximately once a year.
for a minimum of 1/2 gallon per minute flow. Upon
a. To clean the probe, disconnect the three electrical closing, the switch sends a 24 VAC signal to a control
salinity probe leads from the electrical controller relay, which in turn operates the pump contactor
taking care to note which color goes on which relay.
terminal.
5. Product water delivery pump (type SC-100 SS):
b. Unscrew the probe from its tee housing (counter Replace the ceramic seal approximately every 2000
clockwise). hours, or at the first sign of leakage.
c. Using a soft bristle brush scrub the monel probes to CAUTION: Switch the system disconnect
remove any built up debris. switch to the “OFF” position, lock and tag the
d. Reinstall the probe assembly into the tee housing and switch for maintenance. Close the system shut-off
reconnect the electrical wires. valve.
2. Charcoal Filter: A sulfurous smell (like rotten eggs)
A. Disassembly:
from the product water indicates that replacement
of the activated charcoal is necessary. If no such 1. Remove 8 volume bolts from volume. Volume may be
smell develops beforehand, the charcoal should be left in piping.
replaced monthly. The charcoal filter elements are 2. Remove pump assembly with motor if possible.
not cleanable. To replace the charcoal filter elements Observe and make mental note of all parts prior to
proceed as follows: any further disassembly.
a. Unscrew the bowl from each of the charcoal filter 3. Remove impeller locking screw and washer from
housings (counter clockwise). Do not lose the lid shaft.
O-Ring. 4. Remove impeller from motor shaft by clamping down
b. Remove the old charcoal elements and discard them. on shaft with a 6” pair of “C” clamp vise grips. Place
c. Clean the lid O-Ring with a cloth and apply silicon “C” clamp vise grips through vented slots in bracket
based O-Ring lubricant. and clamp down on shaft. Take a heavy screw driver
or file and wedge it between veins of impeller. Turn
d. Clean the bowl with a mild detergent and rinse it out
counter clockwise and unscrew impeller from shaft.
Maintenance
thoroughly.
e. Insert a new charcoal filter element, SRC CFE/20, into Note: If “C” clamp is not available and Allen
each of the three charcoal filter bowls. wrench inserted in one of the pump shaft
setscrews can be used to keep shaft from
f. Place the lid O-Ring into the groove in the bowl. turning.
g. Screw the bowl onto the lid clockwise, hand tight, and
5. Remove spring and spring retainer of seal. Using two
slightly snug by hand.
screwdrivers wedged in seal at 180 degrees pry off
CAUTION: Do not over tighten the bowl onto seal. Remove 4 motor bolts, remove base and slide
the base. Over tightening will cause cracking bracket over shaft. Pry ceramic seat from seal cavity
of the lid or bowl and will make removal in bracket. Do not attempt to salvage seal or seat.
Page 7-7
6. Thoroughly clean seal cavity in bracket and pump 7.7 CLEANING STATION SUBSYSTEM
shaft with appropriate solvents or cleaners. 1. Solution tank: Clean the tank as required with product
water and a cloth.
B. Reassembly:
1. If shaft was removed, install pump shaft onto motor
shaft while aligning setscrews of pump shaft with
key way of motor shaft. Ensure that all debris and
burrs are removed from motor shaft. Also, ensure that
slinger is aligned between the two setscrews of pump
shaft.
2. Place bracket on firm surface with seat cavity (pump
end) up. Place a small amount of vegetable oil on the
seat cup or O-Ring of seat. Place seat in seat cavity
with ceramic end up toward pump end. Be careful not
to scratch sealing surface of seat with sharp objects
or a leaking pump is the result. Gently tap seat into
place with a wooden dowel or plastic rod (1-1/8 inch
diameter) and to help insure seat is not damaged, use
a cloth or clean rag over dowel or rod).
3. Place bracket on motor end, align base in place.
Secure with 4 bolts.
Note: The longer 1 1/4 inch bolts are used
with base.
4. Pull out pump shaft as far as it will go toward volume
end and slightly snug one setscrew to hold shaft in
place.
5. Lubricate pump shaft with a few drops of vegetable
oil. Push seal in a rotating motion onto shaft evenly
with carbon face toward ceramic seat. Be careful not
to pull viton bellows from assembly. A tapered device
placed over pump shaft threads (5/8” maximum O.D.)
can simplify this operation.
6. Screw impeller onto shaft ensuring that the spring
retainer of seal does not slip between the shoulder
of the shaft and the impeller hub. Tighten impeller
securely and reinstall impeller locking screw and
washer. A screwdriver or flat file wedged between
impeller vanes may be used as a tool.
7. Place gasket on bracket and install volume. Secure
with 8 volume bolts and tighten bolts.
8. Set impeller by moving shaft toward motor
approximately 0.010” - 0.015” (a screw driver
Maintenance
against the shoulder can be used). Slightly tighten

one setscrew of pump shaft to hold shaft in position.
Rotate shaft by hand to ensure impeller clears
volume. If impeller strikes volume, loosen setscrew
and move shaft back further, repeat and check. When
proper clearance between volume and impeller is
achieved tighten setscrews on pump shaft securely.
9. Jog the motor by manually tripping the product water
pump contactor to determine if rotation is free.

Page 7-8
SECTION 8
COMPONENT USER MANUALS

Page Intentionally Left Blank

CORAL SEA
PRE-FILTER REPLACEMENT PROCEDURE
CORAL SEA
PRE-FILTER REPLACEMENT
PROCEDURE
Document P/N B651970001
Revision A (Aug 1, 2011)
Sea Recovery Corp.

P.O. Box 5288
Carson, Ca 90745-5288
www.searecovery.com • [email protected]
Page 1 of 5
CORAL SEA
Main Control Box – Turn Booster Pump Off Reduce Pressure Press Bleeder Valve Lever Down
Open Discharge Valve to Drain Filter Housings Remove Retainer Ring by Turning Counter-
Clockwise
Pull up the Cover by the Handles Provided & Remove Filter Assembly from Housing
Inspect the O-Ring Seal
Page 2 of 5
CORAL SEA
Inspect and Check for O-Ring Seals (Top & Bottom)
Wash & Rinse the Filter Housing Install New Filter Cartridge Ensuring the Filter
is Bottomed out on the Bottom O-Ring Seal
Place Cover Back on Filter Housing Press Firmly Until Cover & Housing Make Contact
Page 3 of 5
CORAL SEA
Correct Cover Installation Place Retainer Ring Over Cover and Tighten
Clockwise
Booster Pump Can now be Started Run for Close Bleeder Valve Lever by Pressing Up when
5 Minutes to Flush Any Dirt A steady stream of Water Comes Out the Valve
Page 4 of 5
CORAL SEA
Main Control Box – Turn Booster Pump Off Close Discharge Drain Valve
Page 5 of 5
CORAL SEA
AUTOMATIC MULTIMEDIA VALVE
DESCRIPTIONS AND POSITIONING GUIDE
CORAL SEA
MULTIMEDIA
VALVE DESCRIPTION & POSITIONING
GUIDE
Document P/N B651970040
Revision A (September 15th, 2013)
Sea Recovery Corp.
P.O. Box 5288
Carson, Ca 90745-5288
www.searecovery.com • [email protected]

Coral Sea
Automatic MultiMedia Valve
Position Guide
The Backwash operation is automatically controlled.
Use the Coral Sea electrical schematics to reference the

proper wiring between the main control panel and the
multimedia junction box.
Use this guide to reference and verify the correct

directions of the MultiMedia Valves during installation
and commissioning.

Normal Operation Positions / System Stopped Positions
MV-1003 Media Inlet Valve
This valve is pointing UP (“Closed”)

during normal operation.
MV-1004 Media Outlet Valve
This valve is pointing DOWN (“Closed”)

MV-1005 Media Rinse Valve


Backwash Operation Positions
This valve is pointing DOWN (“OPEN”)

during backwash operation.
This valve is pointing UP (“Open”)



Rinse Operation Positions
This valve is pointing UP (“Closed”)

during rinse operation.

This valve is pointing UP (“Open”)


SECTION 9
DRAWING PULL-OUTS

Page Left Intentionally Blank

8 7 6 5 4 3 2 1
REVISION HISTORY
REV DATE DESCRIPTION DRAWN BY CHECKED BY APPROVED BY
A 09/26/2014 AS BUILT RD JB CP
B 10/14/2014 CORE MODIFIED RD JB CP
C 06/09/2015 AS BUILT RD JB CP
15.00 [381]
MAINTENANCE AREA
H H
26.63 [676]
LIFTING RING LOCATION

MAINTENANCE AREA
G G
4X LIFTING RINGS
2.38 [60]
0.00 [0]
26.63 [676]
2.38 [60]
0.00 [0]
25.00 [635]
MAINTENANCE AREA
F F
25.00 [635]
29.34 [745] 29.00 [737]
59.00 [1499]
E E
61.14 [1553]
D D
TIE - 1007 CLEANING OUTLET

1" PVC ANSI FLANGE
24.23 [615]
TIE - 1005 BRAIN WATER OUTLET
1" PVC ANSI FLANGE
19.52 [496]
TIE - 1004 PRODUCT WATER OUTLET
3/4" PVC ANSI FLANGE
TIE - 1003 MEDIA FILTER INLET
1" PVC ANSI FLANGE 14.73 [374]
TIE - 1006 CLEANING INLET
Z:\Water-Purification\WR-066\WIP\Workspace\Workspace\A550 CORAL SEA SYSTEMS (VERT)\A550-CORAL SEA VERTICAL-3600,460V-60Hz-3PH,BASIC,PVC-ANSI,FWF-Rev C.iam

1" PVC ANSI FLANGE
TIE - 1008 MEDIA FILTER DRAIN OUTLET
1" PVC ANSI FLANGE 9.98 [253] 8.56 [217]
7.50 [191]
TIE - 1002 MEDIA FILTER OUTLET
5.23 [133]
C C
TIE - 1010 FRESH WATER FLUSH INLET

1/2" PVC ANSI FLANGE
0.00 [0] 0.00 [0]
TIE - 1009 PREFILTER DRAIN OUTLET TIE - 1001 FEED WATER INLET
29.00 [737]
12.13 [308]
7.50 [191]
0.00 [0]
29.00 [737]
19.68 [500]
9.59 [244]
0.00 [0]
1" PVC ANSI FLANGE
DETAIL A
28.63 [727]
B 4X 0.66 [17] B
DRAWING STATUS:
PRODUCTION RELEASE
PROPRIETARY NOTICE: This drawing includes confidential
information of Parker Hannifin Corporation, which is provided for the
sole purpose of permitting the recipient to evaluate the design or
proposal submitted herewith. In consideration of receipt of this
document, the recipient agrees to maintain such information in
confidence and not reproduce or otherwise disclose the information to
any person outside the group directly responsible for evaluation of its
contents, except that there is no obligation to maintain the
confidentiality of any information that becomes publicly known through
no fault of recipient. By receiving and accepting this drawing the
recipient agrees to the stated terms.
TOLERANCES:
UNLESS OTHERWISE NOTED,
Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
2630 El Presidio St FRACTIONS 1/16" 1.5mm
Carson, California, 90810 USA .X 0.1" 2.5mm
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
4.38 [111] www.parker.com ANGLES 1 DEG.
SCALE:
CUSTOMER: PROJECT:
CORAL SEA (VERT)
0.00 [0]
A TITLE: A
CORAL SEA VERTICAL-3600,460V-60Hz-3PH,BASIC,PVC-ANSI,FWF
26.63 [676]
2.38 [60]
0.00 [0]
MOUNTING HOLE LOCATION
07/18/2014 DWG NO.: REV.:

PREPARED BY: RD DATE: A550-13030200010201
CUSTOMER P.O. C
CHECKED BY: JB DATE: 07/18/2014
SHT:
APPROVED BY: CP DATE: 07/18/2014 WEIGHT: 824.265 lbmass
1 OF 2
8 7 6 5 4 3 2 1 Coral Sea Owner's Manual
8 7 6 5 4 3 2 1
1
3
5
D D
C C
Z:\Water-Purification\WR-066\WIP\Workspace\Workspace\A550 CORAL SEA SYSTEMS (VERT)\A550-CORAL SEA VERTICAL-3600,460V-60Hz-3PH,BASIC,PVC-ANSI,FWF-Rev C.iam

P550-05-01 (Flange - ANSI PVC)-Rev A
B BILL OF MATERIAL (B.O.M.) B

P550-01-13 (3600-460V,60Hz,3Ph)-Rev B
ITEM NO QTY. DESCRIPTION FILE/DWG. NAME
P550-00-00 (Core)-Rev C 1 1 CORAL SEA (Core) P550-00-00
2 1 CORAL SEA (3600-460V,60Hz,3Ph) P550-01-13
3 1 CORAL SEA (BASIC-460V,60Hz,3Ph) P550-02-03
4 1 CORAL SEA (380-460V,50-60Hz,3Ph) P550-03-04
P550-02-03 (BASIC-460V,60Hz,3Ph)-Rev A 5 1 CORAL SEA (Flange - ANSI PVC) P550-05-01
6 1 CORAL SEA (FWF - Yes) (ANSI PVC) P550-06-02
P550-06-02 (FWF - Yes)-Rev A
DRAWING STATUS:
4 PRODUCTION RELEASE
TOLERANCES:
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
www.parker.com ANGLES 1 DEG.
SCALE:
CUSTOMER: PROJECT:
CORAL SEA (VERT)
A TITLE:
A
CORAL SEA VERTICAL-3600,460V-60Hz-3PH,BASIC,PVC-ANSI,FWF
07/18/2014 DWG NO.: REV.:

P550-03-04 (380-460V,50-60Hz,3Ph)-Rev A PREPARED BY: RD DATE: A550-13030200010201
CUSTOMER P.O. C
SHT:
2 OF 2
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
REVISION HISTORY
29.00 [737] B 10/14/2014 HOSES CORRECTED RD JB CP
C 06/09/2015 AS BUILT RD JB CP
26.63 [676]
D D
2.38 [60]
0.00 [0]
4X n0.66 [17]
29.00 [737]
26.63 [676]
2.38 [60]
0.00 [0]
LIFTING RING LOCATIONS
29.00 [737]
C C
59.00 [1499]
TIE - 1003
MEDIA FILTER INLET
TIE - 1007
TIE - 1008 CLEANING OUTLET
MEDIA FILTER OUTLET DRAIN
24.23 [615]
TIE - 1005
TIE - 1002
BRINE WATER OUTLET
MEDIA FILTER OUTLET
19.48 [495]
TIE - 1004
TIE - 1010 PRODUCT WATER OUTLET
FRESH WATER FLUSH INLET 14.73 [374]
TIE - 1006
TIE - 1009
E:\Engineering\SRC\Commercial\Projects 2015\Inventor\1 JB Wkg Folder\Coral sea\Workspace\P550-00-00 (Core)-Rev C.iam

CLEANING INLET
PREFILTER DRAIN OUTLET 9.98 [253]
TIE - 1001
B FEED WATER INLET B
5.23 [133]
0.00 [0]
26.63 [676]
29.00 [737]
15.00 [381]
12.13 [308]
7.50 [191]
0.00 [0]
2.38 [60]
0.00 [0]
DRAWING STATUS:
PRODUCTION RELEASE
0.00 [0]
2.38 [60] confidence and not reproduce or otherwise disclose the information to
TOLERANCES:
2630 El Presidio St FRACTIONS ±1/16" ±1.5mm
Carson, California, 90810 USA .X ±0.1" ±2.5mm
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
www.parker.com ANGLES ±1 DEG.
SCALE:
CUSTOMER: PROJECT:
CORAL SEA VERTICAL
A TITLE:
A
CORAL SEA (Core)
26.63 [676]
4X n0.66 [17]
RD 7/7/2014 REV.:
MOUNTING HOLE LOCATIONS
PREPARED BY: DATE: DWG NO.: P550-00-00
C
CHECKED BY: JB DATE: 7/7/2014 CUSTOMER P.O.
CP 7/7/2014
SHT:
APPROVED BY: DATE: WEIGHT: N/A
1 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
BILL OF MATERIAL (B.O.M.) BILL OF MATERIAL (B.O.M.) BILL OF MATERIAL (B.O.M.)
ITEM NO QTY. DESCRIPTION FILE/DWG. NAME ITEM NO QTY. DESCRIPTION FILE/DWG. NAME ITEM NO QTY. DESCRIPTION FILE/DWG. NAME
95 106 2 PIPE,PVC,S80,1.00x3.00L 0301099000 62 3 PLUG SOC ,0.25 MT SS316L 0117340800 1 1 FRAME ASSY AL6061 3.00-4.00 C-S VERT B586610010
107 2 PIPE,PVC,S80,1.00x3.25L 0301099000 63 1 TEE ST .50 FT X .50 MT X .50 FT SS 0117492569 2 3 NIPPLE 1.00 NPT x SL x 1.75 LG 0101394416
108 2 PIPE,PVC,S80,1.00x4.25L 0301099000 64 4 RB SR 1.00 SL x 0.25 FT 0170314083 3 2 RING,SEALING,FILTER 0701100800
95
109 2 PIPE,PVC,S80,1.00x5.00L 0301099000 65 4 ELBOW,PP,1/4 ODx1/4 FT 0204010869 4 1 PANEL PREFILTER CORAL SEA HORIZONTAL 2020026103
110 1 PIPE,PVC,S80,1.00x5.38L 0301099000 66 16 ELBOW,PP,1/4 ODx1/4 MT 0204020869 5 1 BRACKET,VALVE,ACTUATOR 2020040407
D 93 111 1 PIPE,PVC,S80,1.00x5.50L 0301099000 67 1 ELBOW,PP,1/2 ODx1/2 MT 0204022569 6 1 PLATE,MTG,FLANGE,6061-T6,27.50x25.50x0.188TH 2020056318 D
112 2 PIPE,PVC,S80,1.00x5.75L 0301099000 68 3 FITTING,PP,1/4 ODx1/4 MT 0204090869 7 1 BRACKET,GROUNDING,COMMERCIAL,BRASS 2021041000
113 1 PIPE,PVC,S80,1.00x7.50L 0301099000 69 2 ELB90 .25 TUBE x .25 MT SS 0217020887 8 1 MANIFOLD,XMTR,6 PORT w 2 SW,PRESS,LOW 5301650800
94
114 2 PIPE,PVC,S80,1.00x7.88L 0301099000 70 1 ELB90 .50 MPT X .25 TUBE SS 0217021087 9 1 MANIFOLD,XMTR,2 PORT w 1 SW,PRESS,HIGH 5353650900
115 2 PIPE,PVC,S80,1.00x9.75L 0301099000 71 12 NUT HEX .25-20 W-INSERT SS 061060045000 10 4 FITTING,PP,3/8 ODx1/2 MT 0204091969
93 116 1 LABELS,CORAL SEA, A550 B588640010 72 4 O-RING 233 ADAP FLOW METER 2614012453 11 2 FILTER HOUSING CPF OWS 07620302WA
73 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x 41.00L 0328026600 12 1 ELEMENT,CPFE-AS,5 MICRON 0801064057
74 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x19.00L 0328026600 13 1 ELEMENT,CPFE-AS,20 MICRON 0801143557
7
75 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x 44.00L 0328026600 14 1 GAUGE -30-0-70 CBM.NPT 10181532CC
76 1 HOSE,SPIRAL WIRE,CLEAR,0.75 x12.00L 0328026600 15 3 GAUGE 0-160 CBM.NPT 10181533CC
77 1 HOSE,SPIRAL WIRE,CLEAR,1.00 x 30.00L 0328027600 16 2 GAUGE 0-2000 CBM.NPT 10181534CC
78 1 HOSE,SPIRAL WIRE,CLEAR,1.00 x44.00L 0328027600 17 1 FLOWMETER,RFA,0-10VDC,RFA,4.0-20GPM 1121202100
79 2 SUPPORT,PIPE,1.00 0501164400 18 1 FLOWMETER,ROTO,0-10VDC,RFA,0.5-5.0 GPM 1121532100
80 6 SUPPORT,PIPE,0.75 0501164900 19 1 SWITCH,PRESS,LOW,6 PSI,DIN CONN 2301020758
81 16 CLAMP,HOSE,SS,3/4" 05181434AA 20 1 TRANSDUCER,PRESSURE,LOW,0-300 PSI 2317100601
82 8 CLAMP,HOSE,SS,1" 05181435AA 21 1 TRANSDUCER,PRESSURE,HIGH,0-2000 PSI 2317102001
92 94 93 96 96 96
83 4 NUT,HEX,5/8-11,SS 061010077000 22 1 SWITCH,PRESS,HIGH,900 PSI,DIN CONN 2321020558
DETAIL A 84 8 WASHER FLAT #10 SS 061080028000 23 1 SENSOR,CONDUCTIVITY,PP,SS316L,0.50-2.50 IN 31314212RH
SCALE 1 : 3 85 4 WASHER,FLAT,5/8",SS 061080076000 24 2 CONNECTOR,PLUG,SWITCH,4 DIN 3131680100
86 16 WASHER,FLAT,OS,1/4",SS 061100043000 25 1 ACTUATOR,VALVE,PLASTOMATIC 14010719RH
87 8 WASHER,LOCK,1/4",SS 061120043000 26 4 VALVE,CHECK,TU,PVC,1.00 1401271942
88 8 SCREW,HEX HEAD,.25-20x3/4",SS 061142145012 27 4 VALVE,BALL,.25 FT x MT 14015506AR-01
89 12 SCREW,HEX HEAD,.25-20x1",SS 061142145016 28 2 VALVE BALL .25 FTx MT 14015506AR-02
90 8 SC PHIL PAN A #10 X 1 SS 061170628016 29 1 VALVE,BALL,3 HOLE,3W,VER,PVC,1.00 S 14018019RH
C 91 4 RING,LIFTING,5/8"-11 w STAR KEY 06243157700LI 30 1 VALVE,BALL,3W,VER,PVC,1.00 SL 14018119RH C
B 1 92 1 NUT,HEX,5/8-11,BRASS 066012177000 31 1 VALVE,REGULATOR,PRESSURE 1417018396
93 3 WASHER,FLAT,5/8",BRASS 066080076000 32 2 VALVE,SHUT OFF,SS,0.25 FPT x FPT 1417123987
94 2 WASHER,LOCK,5/8",BRASS 066120076000 33 1 ELB90 0.75 FPT x FPT 0101013783
95 2 SCREW,HEX HEAD,.63-11x1.50,BRASS 0661421177024 34 1 ELB90 0.75 SL x FPT 0101043783
96 3 LUG,5/8" BOLT,AL 067470076000 35 1 ELB90 1.00 SL x FPT 0101044483
97 6 PIPE,PVC,S80,0.75 x 3.00L 0301096600 36 1 ELB90 0.75 SL x SL 0101053783
98 1 PIPE,PVC,S80,1.00x10.13L 0301099000 37 31 ELB90 1.00 SL x SL 0101054483
99 1 PIPE,PVC,S80,1.00x13.25L 0301099000 38 1 ELB90 1.00 FPT x BARB 0101064483
100 1 PIPE,PVC,S80,1.00x18.25L 0301099000 39 1 ELB90 0.50 MPT x 1.00 BARB 0101072783
101 12 PIPE,PVC,S80,1.00x2.25L 0301099000 40 5 ELB90 0.75 MPT x BARB 0101073783
102 2 PIPE,PVC,S80,1.00x2.38L 0301099000 41 1 ELB90 1.00 MPT x BARB 0101074483
103 6 PIPE,PVC,S80,1.00x2.50L 0301099000 42 3 RB 0.75 MT x 0.25 FT 0101293483
104 1 PIPE,PVC,S80,1.00x2.63L 0301099000 43 1 RB 1.00 MT x 0.50 FT 0101294283
105 1 PIPE,PVC,S80,1.00x2.75L 0301099000 44 6 RB 0.75 SL x 0.50 FT 0101313683
45 1 RB 1.00 SL x 0.50 FT 0101314283
46 5 RB 1.00 SL x 0.75 FT 0101314383
47 1 RB 0.75 SL x 0.25 FT 0101323483
48 7 PLUG 0.25 MT 0101340883
49 2 PLUG 0.50 MT 0101342583
50 2 NIPPLE 0.25 NPT x CL 01013708CL
51 1 NIPPLE 0.50 NPT x CL 01013725CL

4
52 1 NIPPLE 0.75 NPT x CL 01013737CL
53 1 NIPPLE 1.00 NPT x SL x 3.50 LG 0101394435
B 54 2 TEE 0.75 FT x FT x FT 0101423783 B
116
55 5 TEE 0.75 SL x SL x SL 0101463783
56 7 TEE 1.00 SL x SL x SL 0101464483
57 1 ADAPTER 0.75 FPT x BARB 0101613783
58 1 ADAPTER 0.50 MPT x 1.00 BARB 0101652783
91 59 2 ADAPTER 0.75 MPT x BARB 0101653783
60 1 ADAPTER 1.00 MPT x BARB 0101654483
61 2 TEE,STREET,1.00 SL x SL x SPIG 0101AG4400
DRAWING STATUS:
PRODUCTION RELEASE
TOLERANCES:
.XX ±0.01 ±0.51mm
A Tel: 310-637-3400 Fax: 310-999-6262
www.parker.com
.XXX
ANGLES
±0.005"
±1 DEG.
±0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA VERTICAL
A 85 A
TITLE:
CORAL SEA (Core)
6
83
DETAIL B PREPARED BY: RD DATE: 7/7/2014 DWG NO.: P550-00-00 REV.:

C
SCALE 1 : 3 CHECKED BY: JB DATE: 7/7/2014 CUSTOMER P.O.
CP 7/7/2014
SHT:
2 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
D D
TIE - 1003
MEDIA FILTER
INLET
TIE - 1002 FROM BOOSTER

MEDIA FILTER OUTLET PUMP
TIE - 1004
C C
PRODUCT WATER
OUTLET
MEDIA FILTER PIPING

PRESSURE VESSEL ASSY GAUGES AND MANIFOLDS
PRODUCT WATER FLOW METER PIPING
FILTER ASSY
TO BOOSTER PUMP
TIE - 1006
CLEANING
INLET

B B
TIE - 1001
FEED WATER
INLET
FEED WATER AND CLEANING INLET PIPING
DRAWING STATUS:
PRODUCTION RELEASE
TIE - 1007 PROPRIETARY NOTICE: This drawing includes confidential
CLEANING information of Parker Hannifin Corporation, which is provided for the
OUTLET TO HP MOTOR sole purpose of permitting the recipient to evaluate the design or
TOLERANCES:
TIE - 1008 Carson, California, 90810 USA .X ±0.1" ±2.5mm
.XX ±0.01 ±0.51mm
MEDIA FILTER DRAIN Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
OUTLET www.parker.com ANGLES ±1 DEG.
SCALE:
TIE - 1005
CUSTOMER: PROJECT:
BRINE WATER CORAL SEA VERTICAL
OUTLET
A TITLE:
A
CORAL SEA (Core)
TIE - 1009
BACK PRESSURE REGULATOR PIPING PREFILTER DRAIN DRAIN DISCHARGE PIPING
BRINE DISCHARGE PIPING OUTLET
PREPARED BY: RD DATE: 7/7/2014 DWG NO.: P550-00-00 REV.:
C
CP 7/7/2014
SHT:
3 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
40
81
44
76
10 46
D 36 D
80
84 89
90 C 86
5
29
86
71
81
97
44
10 40
55
25 46
80
97
44
40
10
81
DETAIL C 55
SCALE 1 : 1
80
97
44
C 55 C
10
TIE - 1004
80 PRODUCT WATER
OUTLET
97
44
74
49
55 PRODUCT WATER FLOW METER PIPING
81
80
97
44
49 54
55
80 40
97
47

B 66 B
34
59
33 59
81 101
56
75
81 DRAWING STATUS:
40 PROPRIETARY NOTICE: This drawing includes confidential
46 information of Parker Hannifin Corporation, which is provided for the
23 proposal submitted herewith. In consideration of receipt of this
42 document, the recipient agrees to maintain such information in
50 81 any person outside the group directly responsible for evaluation of its
18 TOLERANCES:
50 Parker Water Purification UNLESS OTHERWISE NOTED,
ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
42 2630 El Presidio St FRACTIONS ±1/16" ±1.5mm
57 Carson, California, 90810 USA .X ±0.1" ±2.5mm
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
73 www.parker.com ANGLES ±1 DEG.
SCALE:
CUSTOMER: PROJECT:
81 CORAL SEA VERTICAL
A TITLE:
A
CORAL SEA (Core)
PRESSURE VESSEL ASSY

C
CP 7/7/2014
SHT:
4 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
54
37 37
52
D D
46
105 101 101
107
61 37
42
37 56
26
68
101
114
37 26
103
106 37
37
61
37
101
101 101 112
115
C C
37
37
30 37 101
101
26
37
102 103
108
103
37
37
107
37

TIE - 1007
B B
CLEANING
OUTLET
DRAWING STATUS:
PRODUCTION RELEASE
TIE - 1003 proposal submitted herewith. In consideration of receipt of this
MEDIA FILTER document, the recipient agrees to maintain such information in
INLET any person outside the group directly responsible for evaluation of its
TIE - 1008 contents, except that there is no obligation to maintain the
MEDIA FILTER DRAIN confidentiality of any information that becomes publicly known through
OUTLET recipient agrees to the stated terms.
TOLERANCES:
2630 El Presidio St
TIE - 1005 FRACTIONS ±1/16" ±1.5mm
BRINE WATER .XX ±0.01 ±0.51mm
OUTLET
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA VERTICAL
TIE - 1002 FROM BOOSTER
A MEDIA FILTER OUTLET PUMP TITLE:
A
BRINE DISCHARGE PIPING CORAL SEA (Core)
MEDIA FILTER PIPING

C
CP 7/7/2014
SHT:
5 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
37
90
79
99
78
D D
37 100
66
64 37
82 37 79
56
114
39
103 106
37
31 101 90
84
35
56 101
63
37
60
64 37
70
102
66
104 98
C C
58 101
82
17 77
37 103
51 37
103 37
43 37
115
38 113
37
112
41
37

B B
TO BOOSTER PUMP
TIE - 1006
CLEANING
INLET
DRAWING STATUS:
PRODUCTION RELEASE
TO HP MOTOR contents, except that there is no obligation to maintain the
TOLERANCES:
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
SCALE:
TIE - 1001 CUSTOMER: PROJECT:

FEED WATER CORAL SEA VERTICAL
A INLET A
TITLE:
CORAL SEA (Core)
TIE - 1009
FEED WATER AND CLEANING INLET PIPING PREFILTER DRAIN DRAIN DISCHARGE PIPING
BACK PRESSURE REGULATOR PIPING OUTLET
C
CP 7/7/2014
SHT:
6 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
28
21
68
88
87
86
D D
62
9 66
32 72 UPPER
16
28 3
62 12
69
69
68 72 LOWER
24
62
65
27 11
66
72 UPPER
14 32
22 13
16 3
20 65
27 72 LOWER
24
C C
66
15
48 66
65
19 66
66 27
89
11
15
71
86
87
15
88
65
27 89
66 8
66
66 37
71
66 2
66 FILTER ASSY
66

B B
109 2
109 37
37
DRAWING STATUS:
66
110 confidentiality of any information that becomes publicly known through
TOLERANCES:
2 UNLESS OTHERWISE NOTED,
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
64 SCALE:
CUSTOMER: PROJECT:
56 CORAL SEA VERTICAL
A TITLE:
A
53
CORAL SEA (Core)
108 111
67 56

GAUGES AND MANIFOLDS 45
CHECKED BY: JB DATE: 7/7/2014 CUSTOMER P.O. C
CP 7/7/2014
SHT:
7 OF 7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISION HISTORY
A 09/24/2014 PRESSURE VESSELS ROUTING MODIFIED RD JB CP
B 06/09/2015 AS BUILT RD JB CP
D D
24.50
53.56
C C
14.50
27.84
B B
Z:\Water-Purification\WR-066\WIP\Workspace\Workspace\P550-01-13 (3600-460V,60Hz,3Ph)-Rev B.iam

DRAWING STATUS:
PRODUCTION RELEASE
TOLERANCES:
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA
A TITLE:
A
CORAL SEA (3600-460V,60Hz,3Ph)
07/17/2014 DWG NO.: REV.:

PREPARED BY: RD DATE: P550-01-13
CUSTOMER P.O. B
SHT:
1 OF 3
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
29
D D
22
16
26
18
9
36 17 1
34
19
24
BILL OF MATERIAL (B.O.M.)
1 1 RB 0.75 MT X 0.50 FT SS316L 0117293669
2 2 ADAP SEAL ORING 3-4BPS-ISO 2617102200
3 2 HP NIPPLE 0.25 MPT 0117410800
4 2 PLATE,SUPPORT,VESSEL,3 IN,23.00x2.50x0.25TH 0520052000
5 8 BRACKET,MVA U-CLAMP,3 IN 05202401GR
6 2 MOUNT,MOTOR,DAMPENER,VSM-215-B 21320703MI
7 3 INTERCONNECT MVA SS 2417430800
11 8 4 900 GPD MEM-VESSEL ASSY (SEAFARI) B196900007
13 9 1 PUMP,DANFOSS,APP1 .5,6.6 GPM 12572406DS
C 10 1 BELL HSG &COUPLER,APP 1.5-3.5-213TC 12572413DS-1 C
2
11 1 MOTOR,10HP,460-60-3,7.5HP,380-50-3 1579274112
12 8 FELT ADHESIVE 0.125 X 0.75 STRIP 2615180100
19 13 1 ELB90 0.75 MPT x 1.00 BARB 0101074383
14 2 ELB90 ST 0.50 MPT x 0.50 FPT SS 0117232569
38
15 2 RB 0.50 MT x 0.25 FT SS 0117292387
35 16 1 RB 0.75 MT X 0.25 FT SS316L 0117293469
17 1 NIPPLE HEX .75 NPT X SH SS 01173837SH
32
18 1 TEE .75 FT X .75 FT X .75 FT SS 0117423769
19 2 ADAPTER .75-14 MBSP X .75 FPT 0117669200
20 1 UNION 0.50 FPT x FPT SS 0117672500
21 4 ELBOW,PP,3/8 ODx1/4 FT 0204011769
22 1 ELB90 -4 FLARE x 0.25 MT SS 1317020869
10 23 2 ELB90 -8 FLARE x 0.50 MT SS 1317022669
24 1 CONN -8 FLARE x .50 MPT SS 1317092600
36 25 4 FITTING,HOSE,-8 SWIVEL,SS 1317482369
26 1 HOSE,SPIRAL WIRE,CLEAR,1.00 x 16.00L 0328027600
27 1 HOSE,BLU,HP,-8 x 17.00L 2432180869
34 28 1 HOSE,BLU,HP,-8 x 47.00L 2432180869
29 4 CLAMP,HOSE,SS,1" 05181435AA
33 30 4 NUT,HEX,3/8-16,SS 061010057000
31 4 WASHER,FLAT,1/4",SS 061080043000
32 4 WASHER,FLAT,1/2",SS 061080066000
37 33 12 WASHER,FLAT,OS,3/8",SS 061100056000
B 34 14 WASHER,LOCK,3/8",SS 061120056000 B
34 35 4 WASHER,LOCK,1/2",SS 061120066000
36 6 SCREW,HEX HEAD,3/8-16x1",SS 061142157016

37 4 SCREW,HEX HEAD,3/8-16x1-1/2",SS 061142157024
33 38 4 061142167024
SCREW,HEX HEAD,1/2-13x1 1/2",SS
39 16 SC ALLEN FLAT .25-20 X .75 SS 061161845012
6 40 4 SCREX,HEX A,.25x1.00,SS 061172143016
41 1 FLARE-8 X 0.50 FT STRAIGHT SS 1317102669
33 DRAWING STATUS:
PRODUCTION RELEASE
34 sole purpose of permitting the recipient to evaluate the design or
30 any person outside the group directly responsible for evaluation of its
TOLERANCES:
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
CUSTOMER: PROJECT:
A
MOTOR CORAL SEA
A
TITLE:
07/17/2014 DWG NO.: REV.:

CUSTOMER P.O. B
SHT:
2 OF 3
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
D D
21
21
7
40
31
5
C 7 C
39
23
25 12
41
14
15
8
25
3
28
21
B 5 B
7

39
DRAWING STATUS:
PRODUCTION RELEASE
12 PROPRIETARY NOTICE: This drawing includes confidential
3 contents, except that there is no obligation to maintain the
4 confidentiality of any information that becomes publicly known through
15 no fault of recipient. By receiving and accepting this drawing the
TOLERANCES:
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
14 SCALE:
25 CUSTOMER: PROJECT:
CORAL SEA
20
A 27 A
PRESSURE VESSEL 23
TITLE:
25
07/17/2014 DWG NO.: REV.:

CUSTOMER P.O. B
SHT:
3 OF 3
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REVISION HISTORY
A 06/09/2015 AS BUILT. RD JB CP
D D
C C
B BILL OF MATERIAL (B.O.M.) B

1 1 PANEL,CONTROL,24x16x9 B59564C001
Z:\Water-Purification\WR-066\WIP\Workspace\Workspace\P550-02-03 (BASIC-460V,60Hz,3Ph)-Rev A.iam

2 3 VALVE,BALL,3W,VER,PVC,1.00 SL 14018119RH
2 3 4 WASHER,FLAT,OS,5/16",SS 061100049000
4 4 WASHER,LOCK,5-16 IN,SS 061120049000
5 4 SCREW,HEX HEAD,.31-18x0.75,SS 061142150012
6 1 KIT, ELECTRICAL, INTERCONNECT P595640001
DRAWING STATUS:
PRODUCTION RELEASE
TOLERANCES:
3 2630 El Presidio St FRACTIONS 1/16" 1.5mm
.XX 0.01 0.51mm
4 Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
5 CUSTOMER: PROJECT:
CORAL SEA
A TITLE:
A
CORAL SEA (BASIC-460V,60Hz,3Ph)
DETAIL A
SCALE 1 : 1
07/04/2014 DWG NO.: REV.:
CUSTOMER P.O. A
SHT:
1 OF 1
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REVISION HISTORY
D D
1
4
Z:\Water-Purification\WIP\WR-011\A550 CORAL SEA SYSTEMS & OPTIONS - RD\A550 CORAL SEA SYSTEMS & OPTIONS - RD\A550 Coral Sea System Options - RD\P550-03-04 (380-460V,50-60Hz,3Ph)-Rev A.iam
C C

B 1 1 NIPPLE 1.00 NPT x SL x 2.50 LONG 0101394425 B
2 1 BOOSTER PUMP HEAD HP75 SS, 1.0 NPT 1217514773
8 3 1 BRACKET,MTG,PUMP,BOOSTER 1221514722-3
4 1 MOTOR,2HP,460-60-3,1.5HP,380-50-3 1544182210
6 5 4 NUT,HEX,3/8-16,SS 061010057000
6 8 WASHER,FLAT,3/8",SS 061080056000
7 4 WASHER,LOCK,3/8",SS 061120056000
8 4 SCREW,HEX HEAD,3/8-16x1-1/4",SS 061142157020
3 DRAWING STATUS:
PRODUCTION RELEASE
6 document, the recipient agrees to maintain such information in
TOLERANCES:
5 Parker Water Purification ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA
A TITLE:
A
CORAL SEA (380-460V,50-60Hz,3Ph)
07/04/2014 DWG NO.: REV.:

CUSTOMER P.O. A
SHT:
1 OF 1
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REVISION HISTORY
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10
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5
1
1
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9
9
10
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10
10
5
5
8
8
3
2 6 13
Z:\Water-Purification\WIP\WR-011\A550 CORAL SEA SYSTEMS & OPTIONS - RD\A550 CORAL SEA SYSTEMS & OPTIONS - RD\A550 Coral Sea System Options - RD\P550-05-01 (Flange - ANSI PVC)-Rev A.iam
9
9 10
10 11
C 12 C
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12
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5
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8 1
13
1 9
6
9 11 10
11 10 10 12
10 12
5
5
8
1 6 NIPPLE 1.00 NPT x SL x 1.75 LG 0101394416
8 2 2 NIPPLE 1.00 NPT x SL x 2.50 LONG 0101394425
1
13 3 1 NIPPLE 0.75 NPT x CL 01013737CL
9 4 1 FLANGE 0.75 FPT 0101783783
2 6 5 8 FLANGE 1.00 FPT 0101784483
B 11 10 6 3 FLANGE 1.00 BLIND 0101804483 B
7 1 GASKET,FLANGE,EDPM,0.75 2635103700
9
10 10 12 8 8 GASKET,FLANGE,EPDM,1.00 2635104400
9 36 NUT,HEX,1/2-13,SS 061010067000
11 12
5 10 72 WASHER,FLAT,OS,1/2",SS 061100066000
10 11 36 WASHER,LOCK,1/2",SS 061120066000
12 36 SCREW,HEX HEAD,1/2-13x2 1/2",SS 061142167040
5 8 13 24 PIPE,PVC,S80,.50x0.75L 0301098800
DRAWING STATUS:
PRODUCTION RELEASE
10 any person outside the group directly responsible for evaluation of its
13 contents, except that there is no obligation to maintain the
10 TOLERANCES:
12
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA
A TITLE:
A
CORAL SEA (Flange - ANSI PVC)
07/07/2014 DWG NO.: REV.:

CUSTOMER P.O. A
SHT:
1 OF 1
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
REVISION HISTORY
A 06/10/2015 ADDED PART NO. 0803004773 RD JB CP
D D
10
7
15 11
25
20
23
1 19
19
11 13 16
6
C C
2
8
3
5 1 1 BRACKET,FWF,FILTER,CARBON - PR 2020040006
2 1 FILTER HOUSING .50 X 10 0713020873
3 1 CHARCOAL FILTER 10IN 0803004773
4 1 KZ VALVE FWF 0.50 1401105698
5 1 VALVE CHECK .50 FPT WITH VITO 14012117Ar
12 6 1 ELB90 0.50 FPT x FPT 0101012583
7 1 NIPPLE 0.50 NPT x 3.00 0101372530
8 2 NIPPLE 0.50 NPT x CL 01013725CL
9 1 FLANGE 0.50 FPT 0101782583
10 1 ELBOW,PP,1/2 ODx1/2 FT 0204012569
11 4 ELBOW,PP,1/2 ODx1/2 MT 0204022569
12 1 FITTING,PP,1/2 ODx1/2 MT 0204092569
13 5 NUT HEX .25-20 W-INSERT SS 061060045000
14 1 GASKET,FLANGE,EDPM,0.50 2635102000
17 15 1 TUBING,PARAFLEX,BLACK,0.50 x 3.00L 0312124269
11
16 1 TUBING,PARAFLEX,BLACK,0.50 x 33.00L 0312124269
17 1 TUBING,PARAFLEX,BLACK,0.50 x 47.00L 0312124269
18 4 NUT,HEX,1/2-13,SS 061010067000
B 19 10 WASHER,FLAT,OS,1/4",SS 061100043000 B
20 4 WASHER,FLAT,OS,5/16",SS 061100049000
24 21 8 WASHER,FLAT,OS,1/2",SS 061100066000
Z:\Water-Purification\WR-066\WIP\Workspace\Workspace\P550-06-02 (FWF - Yes) (ANSI PVC)-Rev A.iam

22 4 WASHER,LOCK,1/2",SS 061120066000
21 23 5 SCREW,HEX HEAD,.25-20x1",SS 061142145016
24 4 SCREW,HEX HEAD,1/2-13x2 1/2",SS 061142167040
25 4 SCREW,HEX A,.31x1.25,SS 061172149020
26
26 4 PIPE,PVC,S80,.50x0.75L 0301098800
DRAWING STATUS:
21 confidence and not reproduce or otherwise disclose the information to
TOLERANCES:
18 Parker Water Purification UNLESS OTHERWISE NOTED,
ALL DIMENSIONS ARE IN INCHES (IN.) AND MILLIMETER (mm)
.XX 0.01 0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX 0.005" 0.127mm
SCALE:
CUSTOMER: PROJECT:
CORAL SEA
A TITLE:
A
CORAL SEA (FWF - Yes) (ANSI PVC)
11
07/08/2014 DWG NO.: REV.:

CUSTOMER P.O. A
SHT:
1 OF 1
8 7 6 5 4 3 2 1

DRAWING STATUS:
RELEASED FOR PRODUCTION
TOLERANCES:
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
SCALE: NTS
CUSTOMER: PROJECT:
STANDARD STANDARD
TITLE:
CORAL SEA 6800 REVERSE OSMOSIS SYSTEM
PROCESS AND INSTRUMENTATION DIAGRAM
PREPARED BY: DATE: DWG NO.: REV.:

CS6800-A551-PID
CHECKED BY: DATE: CUSTOMER P.O.

DRAWING STATUS:
TOLERANCES:
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
SCALE: NTS
CUSTOMER: PROJECT:
STANDARD STANDARD
TITLE:

CS6800-A551-PID

DRAWING STATUS:
TOLERANCES:
.XX ±0.01 ±0.51mm
Tel: 310-637-3400 Fax: 310-999-6262 .XXX ±0.005" ±0.127mm
SCALE: NTS
CUSTOMER: PROJECT:
STANDARD STANDARD
TITLE:

CS6800-A551-PID

DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610 SOUTH RANCHO WAY
RANCHO DOMINGUEZ
CALIFORNIA, 90220
U.S.A.
www.SeaRecovery.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
DANFOSS
SEA SEA RECOVERY
RECOVERY
19610EAST
2630 SOUTH
EL RANCHO
PRESIDIOWAY
ST.
RANCHO DOMINGUEZ
CARSON
CALIFORNIA, 90810
90220
U.S.A.
www.SeaRecovery.com
www.parker.com
SECTION 10
SPARE PARTS LIST

CORAL SEA
RECOMMENDED SPARE PARTS LIST
1 YEAR
Part Number Description QTY

0801063057 ELEMENT CPFE/AW 5 MIC >3/02 12
08020622KD ELEMENT OWSE/AW >3/02 6
2625130172 SEAL/SEAT BOOSTER PUMP HP75 1
1732850546 DRIVE BELT 8MGT 1000021 1
0803004773 ELEMENT CHARCOAL 10" 6
B647800003 PUMP OIL 16 OZ. 1
B646800001 CLEANING KIT MCC 1 & 2 6
B645800003 STORAGE CHEMICAL 6
0803004906 ELEMENT CARBON BRIQUETTE 10" 1

Coral Sea Owners Manual Standard

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Coral Sea

6 R.O. MEMBRANE INSTALL & CARE

7 MAINTENANCE AND REPAIR

8 COMPONENT USER MANUALS

10 SPARE PARTS LIST

Coral Sea Owner's Manual

Coral Sea Owner's Manual

CORAL SEA MODELS

Horizontal 2800 10.5 460V/60Hz/3Ph or 380V/60Hz/3Ph

Model Number Gallons/Day Liters/Day

Coral Sea Owner's Manual

GALLONS PER MINUTE LITERS PER MINUTE

REVERSE OSMOSIS MEMBRANE:

Minimum: 15 psi Maximum: 60 psi

Coral Sea Owner's Manual

Seawater 820 psi

DIMENSIONS & WEIGHT:

MODEL POUNDS KILOGRAMS

Model 2800 3600 4200 5200 6200 6800

Coral Sea Owner's Manual

Coral Sea Owner's Manual

Parker Hannifin SRC SC Storage Chemical

MEDICAL PERSONNEL FAMILIAR WITH:

FOR INDUSTRIAL USE ONLY.

KEEP OUT OF REACH OF CHILDREN.

Parker Hannifin SRC MCC-1 Membrane Cleaning Chemical

MEDICAL PERSONNEL FAMILIAR WITH:

FOR INDUSTRIAL USE ONLY.

KEEP OUT OF REACH OF CHILDREN.

Coral Sea Owner's Manual

MEDICAL PERSONNEL FAMILIAR WITH:

FOR INDUSTRIAL USE ONLY.

KEEP OUT OF REACH OF CHILDREN.

Parker Hannifin SRC MCC-3 Membrane Cleaning Chemical

WARNING! CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED. AVOID BREATHING DUST

MEDICAL PERSONNEL FAMILIAR WITH:

FOR INDUSTRIAL USE ONLY.

KEEP OUT OF REACH OF CHILDREN.

Coral Sea Owner's Manual

those of merchantability and fitness for a particular purpose.

Coral Sea Owner's Manual

Some of the damages that may not be covered by the

Coral Sea Owner's Manual

TEMPERATURE & PRESSURE EFFECTS

Parker Hannifin® TEMPERATURE EFFECT COMPARISON CHART

Coral Sea Owner's Manual

Parker Hannifin® TEMPERATURE EFFECT COMPARISON CHART

Coral Sea Owner's Manual

Coral Sea Owner's Manual

c. An electrical power source capable of supplying the during system operation.

e. Ship’s Potable Water Storage Tank [62] with Product

DAMAGE TO THE SYSTEM CAUSED natural filter bed.

and monitor it frequently.

SRC System. R.O. membrane vessel assemblies.

J. FRONT CONTROL PANEL

Coral Sea Owner's Manual

3.1 ELECTRICAL REQUIREMENTS &

3.2 RECOMMENDED CIRCUIT BREAKER SIZE

3.3 ELECTRICAL WIRING DIAGRAMS