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User Manual Checker - English

The document describes a ValveExpert Checker service case with a test unit for testing servo and proportional valves. The test unit can generate control signals, read feedback signals, and test the functionality of valves. It has adjustable settings for control mode, feedback mode, power supply, and more. The service case includes the test unit, optional power supply, cables, and is designed for simple and robust valve testing.

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Wallie Billingsley
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89 views8 pages

User Manual Checker - English

The document describes a ValveExpert Checker service case with a test unit for testing servo and proportional valves. The test unit can generate control signals, read feedback signals, and test the functionality of valves. It has adjustable settings for control mode, feedback mode, power supply, and more. The service case includes the test unit, optional power supply, cables, and is designed for simple and robust valve testing.

Uploaded by

Wallie Billingsley
Copyright
© Public Domain
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DIETZ automation GmbH

Brunnenstr. 53, Neunkirchen, 66538, Germany


http://www.dietzautomation.com/

ValveExpert Checker –
service case with test unit for
servo and proportional valves
with integrated electronics

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Features
• The test unit can be used to control and carry out functional tests on servo and
proportional valves with integral electronics and operating voltages of ±15V or +24V
• Simplifies commissioning and troubleshooting in hydraulic systems with servo and
proportional valves
• All standard servo- and proportional valves with 6+PE connectors are supported
(MOOG, Parker-Hannifin, Bosch-Rexroth, Eaton, and many others)
• Builtin multimeters for control and feedback signals
• Comfortable bright LED indications
• Supports three control modes: -10V...+10V, -10mA...+10mA, +4mA...+20mA
• Support current (mA) and voltage (V) feedback signals
• The service case comprises a test unit as well as optional power supply unit (+24V,
3A), connecting cables, and adapter cables
• Intuitively simple and comfortable interface
• Additional control for ON/OFF pilot valve
• Compact and robust construction

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Functional description and operating instructions

This test unit can be used to control and carry out functional tests on servo and
proportional valves with integral electronics and an operating voltage of ±15V or +24V.

Caution
The test unit may only be used by persons who are familiar with the unit, the valve and the
hydraulic system. When set accordingly, the unit ignores control signals that come from
the system. If safety fea tures are provided on the control side, these are deactivated. We
assume no responsibility for damage caused by misuse!

Voltage supply
The test unit can be supplied with +24V or ±15V, depending on the operating voltage
required by the valve. To this end, the "power selector" switch must be set accordingly
before commissioning. An internal DC/DC converter generates the required auxiliary
voltages of ±15V for the internal command value signal. The "power selector" switch
connects, among other things, the internal reference potential L0 to the mass potential
applied externally.
Switch position +24V → input pin B = reference potential
Switch position ±15V → input pin C = reference potential

Connectors (Pin assigments)

Pin Valve version with operating Valve version with operating


voltage +24V voltage ± 15 V
A +24V +15V
B 0V -15V
C Enable or Reference potential for actual 0V
value e.g. with 4WRSE (Rexroth)
D Command value + Command value +
E Command value - Command value -
F Actual value Actual value
PE Protective earth Protective earth

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Unit drawing

1 2 3

4
7
5
6

8 9

10

11 14

12 13

15 17
16

18 19 20

For the item numbers, see the following page

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Function description

Functional element Label Position


Input plug “ES”: Connection on the control side 1
(CM02E14S-61P)
Output socket “PL”: Connection for the pilot valve 2
(Binder 09-0404-00-02)
Output socket “AB”: Connection on the valve side 3
(TR1208RFS1NB)
LED indicator for current mode feedback signal mA 4
LED indicator for voltage mode feedback signal V 5
Digital LED indicator for feedback value 6
Switch of feedback mode (mA/V) Feedback 7
LED indicator of enable signal for input plug Enable In 8
LED indicator of enable signal for output socket Enable Out 9
LED indicator for +4mA...+20mA control signal 4-20mA 10
LED indicator for -10V...+10V control signal ±10V 11
LED indicator for -10mA...+10mA control signal ±10mA 12
Digital LED indicator for control value 13
Switch of control mode (4-20mA, ±10V, ±10mA) Control 14
Switch for pilot valve Pilot ON / Pilot OFF 15
Potentiometer for adjusting the internal command value -100%...+100% 16
signal (4-20mA, ±10V, ±10mA)
Switch for Internal / External mode of control Internal / External 17
Power supply switch ±15V / +24V ±15V / +24V 18
Enable / Disable switch for the generation of an eneble Enable / Disable 19
signal for the valve
Functional switch for pin C (Enable or Reference potential C-Ref. / C-En./0 20
for actual valve value)

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Power supply and cables

Power supply unit (Input 100-240VAC, Output


+24VDC, 3A)

Cable for pilot valve (+24VDC...+30VDC, Cabel for connection the test unit
1.6A max) with servo- or proportional valve

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Switches

Switch Switch Function


position
Power selector Internal reference potential is connected to "ES" - pin B.
(18) +24V Power supply is +24V. The enable signal can be generated
using switch "enable" or switched off (19).
±15V Internal reference potential is connected to "ES" - pin C.
Power supply is ±15V. The enable signal generation
(19) is deactivated.
Enable/Disable Enable Set point switch (17) in Exernal position -> an external
(19) enable signal applied to the valve ("ES" - pin C).
+24V operation Set point switch (17) in Internal position -> enable signal for
only the valve is set.
Disable Enable signal output is connected with reference potential
(0V).
Set point External External command value applied to the valve via pin D and
(17) pin E
Internal Command value from potentiometer (16) is applied to the
valve
Control mode 4-20mA -100%...+100% of the command from potentiometer (16)
(14) corresponds to +4mA...+20mA control signal
±10V -100%...+100% of the command from potentiometer (16)
corresponds to -10V...+10V control signal
±10mA -100%...+100% of the command from potentiometer (16)
corresponds to -10mA...+10mA control signal
Feedback mode mA Feedback signal is current (mA)
(7)
V Feedback signal is voltage (V)

Mode of pin C C – Ref. Pin C is a reference for the feedback value of the valve
(20)
C – En./0 Pin C is unused or used for enable signal

Pilot ON/OFF Pilot ON Activates the pilot valve over connector (2). 24VDC (for
(15) +24V operation) or 30VDC (for ±15V operation) goes from
"ES" – pin A and pin B. Maximal current 1.6A.
Pilot OFF Deactivates the pilot valve (2)

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]
DIETZ automation GmbH
Brunnenstr. 53, Neunkirchen, 66538, Germany
http://www.dietzautomation.com/

Notes

If you have questions, please contact Dr. Mikhail Shashkov


+49 6821 8691762, [email protected]

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