Pollens, S. The Manual of Musical Instrument Conservation
Pollens, S. The Manual of Musical Instrument Conservation
Pollens, S. The Manual of Musical Instrument Conservation
Conservation
This is the first book to combine museum-based conservation techniques with
practical instructions on the maintenance, repair, adjustment, and tuning of
virtually every type of historical musical instrument. As one of the world's
leading conservators of musical instruments, Stewart Pollens gives practical
advice on the handling, storage, display, and use of historic musical
instruments in museums and other settings, and provides technical
information on such wide-ranging subjects as acoustics, cleaning, climate
control, corrosion, disinfestation, conservation ethics, historic stringing
practice, measurement and historic metrology, retouching, tuning historic
temperaments, varnish, and writing reports. There are informative essays on
the conservation of each of the major musical instrument groups, the
treatment of paper, textiles, wood, and metal, as well as historic techniques of
wood- and metalworking as they apply to musical instrument making and
repair. This is a practical guide that includes equations, formulas, tables, and
step-by-step instructions.
STEWART POLLENS served between 1976 and 2006 as the conservator of
musical instruments at the Metropolitan Museum of Art, where he restored
and maintained a collection of over 5000 instruments. He is the author of
over eighty scholarly articles and six books, including Forgotten Instruments
(1980), The Violin Forms of Antonio Stradivari (1992), The Early Pianoforte
(1995; reprinted 2009), Giuseppe Guarneri del Gesù (1998), François-Xavier
Tourte: Bow Maker (2001), and Stradivari (2010), which won a 2011 Choice
award for “Outstanding Academic Title.” In 1997 he was the recipient of the
American Musical Instrument Society's Nicholas Bessaraboff Prize for The
Early Pianoforte, a study of the invention and early history of the pianoforte.
He is also a contributor to The New Grove Dictionary of Music and
Musicians and writes frequently for The Strad.
The Manual of Musical Instrument
Conservation
Stewart Pollens
University Printing House, Cambridge CB2 8BS, United Kingdom
www.cambridge.org
Information on this title: www.cambridge.org/9781107077805
© Stewart Pollens 2015
This publication is in copyright. Subject to statutory exception and to the
provisions of relevant collective licensing agreements, no reproduction of any
part may take place without the written permission of Cambridge University
Press.
Every effort has been made in preparing this book to provide accurate and
up-to-date information which is in accord with accepted standards and
practice at the time of publication. However, the author and publisher
disclaim all liability for direct or consequential damages resulting from the
use of material contained in this book. Readers are strongly advised to pay
careful attention to information provided by the manufacturer of any
chemicals or equipment that they plan to use.
Contents
List of figures
Introduction
Entries A–Z
Select bibliography
Index
List of figures
1 Composite trumpet with bell rim by Johann Georg Schmied, Pfaffendorf,
1736, shown prior to restoration. Ex-Rosenbaum collection;
Hamamatsu Museum of Musical Instruments
2a Anonymous brass bugle before treatment with trisodium EDTA.
Collection of the author
2b Bugle after treatment and light polishing with a slurry of precipitated
chalk
3 Dent removal tools, including stakes and hammers. Workshop of the
author
4 Bending a tube filled with lead or pitch at Boosey & Co. (from Algernon
Rose, Talks with Bandsmen, 1894)
5 Bronze disease on a brass bugle
6 Drafted clavichord tangent positions
7 X-ray of woodworm damage in a viola
8 Turning a graduated ivory cork adjuster for an English flute
9 Moth-eaten escapement cloths in a fortepiano by Conrad Graf, Vienna,
c.1839. The Metropolitan Museum of Art, 2001.272
10 Gilding tools. Workshop of the author
11a Clamping a loose bar in a flamenco guitar by Miguel Angel Senovilla,
Madrid, 1998
11b Clamping a separation between the back and sides with spool clamps.
Private collection
12 Copies of tuning-machine parts for a triple-necked guitar by André
Augustin Chevrier, Mirecourt, c.1830. The Metropolitan Museum of
Art, 1992.117.1
13 Exhibition of pianos at the Metropolitan Museum of Art in 1985
14 Harper's knot
15a Henry Greenway cross-strung harp, Brooklyn, after 1895. The
Metropolitan Museum of Art, 89.4.1235
15b Reconstruction of a damaged gilded-compo ornament on the Greenway
harp
16 Quilling a harpsichord jack
17 New parts fitted to a bentside spinet by Baker Harris, London, 1771.
Van Cortlandt House Museum, New York
18 Fading of varnish on a viola by Carleen Hutchins after one year's
exhibition at a luminance of 75 lux supplied by ceiling-mounted 60-
watt quartz-halogen lamp. The Metropolitan Museum of Art,
2002.571
19 Two methods of tying lute strings to the bridge. Lute by Stephen Barber
and Sandi Harris, collection of the author
20 Measuring instruments. Workshop of the author
21 Rubber mold with replicas of Broadwood square piano bolt covers
22 Cast copies of ormolu mounts from a Viennese fortepiano before cutting
off their sprues and electrogilding
23 Replacement mother-of-pearl parts ready to be glued into a nineteenth-
century qanun soundboard rosette. The Metropolitan Museum of Art,
89.4.330
24 Organ tuning and voicing tools. Workshop of the author
25 Organ windchest by William Crowell, New Hampshire, 1852. The
Metropolitan Museum of Art, 2001.272
26 Modern piano action. Line drawing from William Braid White's Piano
Tuning and Allied Arts, 1946
27 Standard set of piano action regulating tools. Workshop of the author
28 Piano tuning and voicing tools. Workshop of the author
29 Setting a sector with a pair of dividers. Ivory sector and drafting
instrument collection of the author
30 Spectrophotometry of Stradivari violin varnish (1694)
31 Front of Nicolò Paganini's Giuseppe Guarneri del Gesù violin showing
encrusted rosin. The city of Genoa
32a Interior of pianoforte by William Frecker, London, 1799. Private
collection
32b William Frecker pianoforte after restoration
33a Soundboard of a clavichord by J. C. Meerbach, Gotha, 1799, prior to
restoration. Moravian College, Bethlehem, PA
33b Soundboard after restoration
33c Underside of soundboard before restoration
33d Underside of soundboard after restoration
34a Loose bridge of a Conrad Graf fortepiano, Vienna, c.1838. The
Metropolitan Museum of Art, 2001.272
34b Clamping system used to reglue the bridge of the Conrad Graf
fortepiano using veneer press screws to apply pressure from above
and below the soundboard
35a Damper mechanism of a Conrad Graf fortepiano showing corroded
lead weight
35b Damper from a Conrad Graf fortepiano shown with replaced lead
weight
36a Padre Antonio Soler's monochord fretting template from his Theorica y
Practica del Temple para los Organos y Claves. With permission of
the Sociedad Española de Musicología
36b The author using a monochord fitted with Soler's fretting template to
assist in the tuning of a harpsichord
37 Werckmeister III tuning instructions from Andreas Werckmeister,
Musicalische Temperatur (Frankfurt and Leipzig, 1691)
38 Cross section of Stradivari varnish (1734) showing stratification
revealed by epi-fluorescence microscope
39 Gluing the lower bout of a violin made by Peter Guarneri, Venice, 1742.
Collection of Stephanie Chase
40 Gluing together a violin top
41 Method of attaching violin string to tuning peg
42 Stradivari tenor viola neck-foot template showing angled foot. Museo
Stradivariano
43 Original Stradivari bass-bars. Ex-Hill, Collection of James Warren
44 Overspun string made for a square piano by Alpheus Babcock, c.1820
45a Graves & Co. clarinet, Winchester, NH, c.1825, before restoration. Ex-
Lillian Caplin collection
45b Turning an ivory ferrule for the Graves & Co. clarinet
45c The Graves & Co. clarinet after restoration
46 Steps in making a key from the firm of H. Bettoney made for a didactic
display at the Metropolitan Museum of Art, c.1900
47 Woodworking tools. Workshop of the author
48 Preliminary fitting of replacement inlays in a Broadwood square piano,
London, 1801. Private collection
49 Turned bead-and-reel molding of rosewood for a Broadwood pianoforte
50 Scraped moldings
Introduction
References
Atti della giornata di studi sul restauro liutario (Cremona, 1976).
Robert L. Barclay, The Preservation and Use of Historic Musical Instruments
(London, 2005).
John Barnes, “Does Restoration Destroy Evidence?” Early Music 8/2 (1980),
pp. 213–218.
Code of Ethics and Guidelines for Practice (American Institute for
Conservation, 1994).
ICOM Code of Ethics (International Council of Museums, 2013).
Grant O'Brien, “The Conservation of the 1690 Spinetta Ovale by Bartolomeo
Cristofori,” Restauro e Conservazione degli Strumenti Musicali Antichi:
La Spinetta Ovale di Bartolomeo Cristofori (Florence, 2008), pp. 137–150.
Stewart Pollens, “Curt Sachs and Musical Instrument Restoration,” The
Musical Times 130/1760 (October, 1989), pp. 589–594.
Stewart Pollens, “Flemish Harpsichords and Virginals in The Metropolitan
Museum of Art: An Analysis of Early Alterations and Restorations,”
Metropolitan Museum Journal 32 (New York, 1997), pp. 85–110.
Stewart Pollens, “Early Alterations Made to Ruckers, Couchet, and Grouwels
Harpsichords in the Collection of The Metropolitan Museum of Art,”
Kielinstrumente aus der Werkstatt Ruckers zu Konzeption, Bauweise und
Ravelement sowie Restaurierung und Konservierung (Halle an der Saale,
1998), pp. 136–170.
Standards in the Museum Care of Musical Instruments 1995 (Museums and
Galleries Commission, 1995).
A
Acoustics
It is enough to conclude that one will know which string sounds better
than all the others on a proposed instrument when one knows the pitch
of the table [soundboard] of the instrument, for that [string] will produce
the best sound which, having the requisite length and tension, will be in
unison with the said table, and if one finds many of the same thickness,
length, and tension, which are in unison, the one with more uniform
parts will sound the better; and if all the parts of some are as even as
those of the others, they will sound equally.
If those who make as great a thing of a good string as of the whole
instrument take the trouble of finding the tone of the soundboard, I feel
that they will have some satisfaction in comparing these two unisons and
they will admit that the unison is the most powerful and the most
excellent of all the consonances, as I have proved in the Books of
Theory, since the union made of the tone of the table with that of the
string produces an exquisite harmony, for it builds almost a single tone
from the two. Still, I do not wish to reject the other reasons that can be
given for the goodness of strings, for example, that the air enclosed in
the body of the instrument must be very well proportioned to the length
of the string, which ought to find not too great a quantity of air to stir up.
The simplest means of determining the fundamental pitch of a musical
instrument soundboard is to tap it and listen to the sound it produces. It
should be noted that the actual frequencies of musical tones were not known
until around 1700, when the French physicist Joseph Sauveur (1653–1716)
employed the beat rate (which represents the difference in pitch between two
notes) between two low-pitched organ pipes whose interval ratio was known
to calculate the actual number of vibrations produced by both pipes. (For
example, if we know that the ratio between two notes is 17:18, and that two
pipes tuned to those notes beat at 5 cycles per second, then the pitch of the
higher-pitched pipe can be obtained by multiplying the beat rate by 18, which
gives 90 cycles per second, while the lower-pitched pipe is calculated by
multiplying 90 by 17/18, or 85 cycles per second.) In Stradivari's day, violin
makers may have tap-tested the front and back plates of their instruments, but
it was not until 100 years after the death of Stradivari that the French
physicist Félix Savart (1791–1841) wrote that the disassembled front and
back plates of fine violins by Stradivari, Guarneri, and Vuillaume (the latter a
contemporary of Savart) vibrated at particular frequencies when lightly
tapped with a finger. Savart determined that the front plate of a Stradivari
violin vibrated at 512 Hz (the equivalent of c2 at A=430 Hz) and that the back
plate was tuned about a half or whole tone higher. However, violin makers
and theorists have not always agreed upon the optimal tap tones of violin
plates. For example, the Russian theorist Anatoli Leman (1853–1913) notes
in The Acoustics of the Violin (1903) that violin plates exhibit three tap tones
located at the upper, middle, and lower sections of the front and back plates,
and he proposed that the front plate's tap tones should be tuned to F, D, and
B, while the back plate's tap tones should be tuned to G, E, and C♯.
Mersenne's observations about the sympathetic vibration between tuned
strings, wood, and air volume were published just before Stradivari was born,
so it is possible that Stradivari used some method (perhaps tap tones) to
establish the resonant pitches of the front and back plates of his instruments.
It is important to consider that pitch was not standardized in Stradivari's
time, though in most locales it was generally somewhere between a whole
and a half step lower than it is today (see Pitch). With higher pitch, there is
more string tension as well as downward pressure exerted by the bridge on
the front plate, which has the effect of raising the front plate's resonant
frequency. However, most instruments made during Stradivari's time were
later “regraduated” (a euphemistic term for “thinning”). This was primarily a
timbre-altering procedure that was first carried out on a large scale in the
third quarter of the eighteenth century and continues to this day. Though the
thinning of front and back plates has the general effect of lowering their
resonant frequencies, it does not fully compensate for the moderate rise in
resonant frequency caused by the increased downward pressure on the top,
but compounds the discrepancy between the plates' resonant frequencies and
present pitch standards. Thus, if Stradivari somehow optimized the structure
and resonances of his instruments to conform to pitch standards then in
vogue, his instruments are not functioning optimally today (unless later
restorers somehow surmised Stradivari's plate tuning principle and retuned
the plates of his instruments to accommodate later pitch and string tension).
Mersenne also makes reference to the air resonance of an instrument's body
(which is derived from the body outline, rib height, and f-hole dimensions).
Though the rib structures of most of Stradivari's violins and violas have been
reduced by a millimeter or two as a result of shrinkage and repair, many of
his cellos have had their ribs deliberately reduced in height and their entire
bodies cut down in length and width, often by as much as several centimeters,
in an effort to render them more comfortable to play. With violins and violas,
the rise in air resonance resulting from the slight reduction in body volume is
not significant, but with cut-down cellos, the lowest notes are certainly
affected.
The German historian and music theorist Athanasius Kircher (1601–1680)
wrote extensively on the reflection, spreading, and compression of sound. An
engraving in his Phonurgia nova (Kempten, 1673) illustrates the
phenomenon of an ellipsoidal “whispering room.” As an ellipse has two foci,
if someone whispers at one focus, the sound will be clearly heard by someone
else standing at the other. Kircher's use of ray tracing to explain the
projection of sound may have stemmed from contemporary theories on the
nature of light and optics that used similar diagrams to explain how light rays
and images were brought into focus by lenses.
Francis Bacon also makes several references to room acoustics in his Sylva
Sylvarum (1627) and describes the acoustical properties of an architectural
beam that is comparable to a violin's soundpost:
I remember in Trinity College in Cambridge, there was an upper
chamber, which being thought weak in the roof … was supported by a
pillar of iron of the bigness of one's arm in the midst of the chamber;
which if you had struck, it would make a little flat noise in the room
where it was struck, but it would make a great bomb [boom?] in the
chamber beneath.
In violins and harpsichords the tones are made wholly by the vibrating
strings, but the frame of the instrument adds much to the sound: for such
strings vibrating upon a flat rough board would yield but a faint and
pitifull sound.
The help that instruments give to the sound, is by reason that their sides
tremble and comply with any sound, and strike the air in the same
measure that the vibrations of the musick are, and so considerably
increase the sound.
This trembling is chiefly occasioned by the continuity of the side of the
instrument with the vibrating string; therefore if the bridge of a violin be
loaded with lead, the sound will be damp; and if there be not a stick
called the soundpost to promote the continuity between the back and
belly of the instrument, the sound will not be brisk and sprightly.
Such a continuity to the nerve of hearing will cause a sense of sound to a
man that hath stopped his ears, if he will hold a stick that touches the
sounding instrument between his teeth.
The sound of itself without such continuity would occasion some
trembling, as may be seen by the moving the unison strings in the
instance before given; but this is not considerable in respect of the other,
though it be all the assistance that the structure of a chamber can give to
musick, except what is by way of eccho.
This tremble of the instrument changes with every new sound; the spring
of the sides of the instrument standing indifferent to take any measure,
receives a new impression: but a vibrating string can take no measure
but according to its tension.
Therefore instruments that have nothing to stop the sounding strings
make an intolerable jangle to one that stands near, as bells to one that is
in the steeple, and hears the continuing sound of dissonant tones; such is
the dulcimer; but the harpsichord that hath rags upon the jacks by which
the vibration of the string is staid, gives no disturbance by the
sonorousness of the instrument, for that continues not the sound after the
vibrations determined, and another tone struck, but changes and
complies with the new sound.
I had a flute made with movable holes, and was thus enabled to adjust
all the tones higher or lower at pleasure. In this way I could easily
determine the best positions of the upper three small holes, but it was
not possible to determine the tuning of the other tones as perfectly as I
desired; for in endeavoring to produce an entire true scale in one key,
the tones were always thrown out of the proportions of the equal
temperament, without which the best possible tuning of wind
instruments with tone-holes cannot be obtained.
Boehm continues:
I made a tube in which all the twelve tone sections could be taken off
and again put together, and which was provided with a sliding joint in
the upper part of the tube to correct for any defects in tuning. To
establish the optimal diameter of the tubing, I constructed many thin,
hard-drawn tubes of brass upon which the fundamental tone C, and also
higher notes, could be produced by a breath and be brought to any
desired strength without their rising in pitch. The fact that the hissing
noise heard in other flutes was not perceptible convinced me that the
correct dimensions of the tube, and its smooth inner surface permitted
the formation of the sound waves without noticeable friction. From this
as well as from the fine quality of tone of the harmonics or acoustical
over-tones, can be inferred the perfect fitness of my tube for the flute;
and with this I began the determination of the amount of shortening or
cutting of the air column, required for producing the intervals of the first
octave.
Sound waves
where
F is the frequency
k is the force constant
m is the mass.
Sound waves have several basic properties associated with them: speed,
frequency, wavelength, and amplitude. Pitch is a psychoacoustical
phenomenon associated with frequency, which is linked with wavelength and
the speed at which sound travels through a particular medium. The formula
that defines the relationship between the speed, frequency, and wavelength of
sound is:
c = fλ
where
where
The speed of sound varies in different media and obeys the Newton-Laplace
Law:
where
For gases
where
At 20°C, sound travels at the following nominal speeds through the following
media:
An interesting phenomenon that is not reflected in the above table (or the
relationship c = fλ; see above) is the effect of tension upon the speed of sound
in stretched strings (be they of metal, gut, or other material): as the tension is
increased on a string of a given length, the frequency increases, though the
wavelength remains constant because the endpoints of the string have not
been altered; thus, the speed of sound is not constant in a stretched string but
increases as the tension is raised.
The amplitude of a sinusoidal sound wave is the difference between the
peak and trough of one complete vibrational cycle. Sound intensity, or
volume, is the average rate at which sound energy is transmitted through a
unit area perpendicular to a specified direction.
Sound intensity level (SIL) is a logarithmic measure of sound intensity
compared to a reference level:
SIL = 10 log10 (I/Iref) dB
where
where
Sound power level (SWL) is the logarithmic measure of the sound power of a
source compared to a reference level:
SWL = 10 log10 W/Wref dB
where
where
where
F is the frequency
c is the speed of sound in air
l is the length of the neck extending from the resonator (or thickness of
soundboard at opening)
v is the volume of the cavity or soundbox
a is the cross-sectional area of the neck or opening.
Sound is reflected by non-sound-absorbent surfaces and can be focused by
concave reflective surfaces (such as ellipsoidal “whispering rooms”); thus ray
tracing, which is employed in optics, has often been employed in
understanding room acoustics and in designing concert halls. Because sound
behaves like a wave, it exhibits diffraction, refraction, and interference
phenomena, such as bending around corners, spreading out after passing
through small openings, and confinement to narrow beams after passing
through openings that are large relative to their wavelength, alteration of
direction when traveling through media having different densities, as well as
the amplification and cancellation of multiple sources due to frequency and
phase relationships.
Sound waves are propagated in several ways. A longitudinal wave is
produced in a column of air inside an organ pipe when a stream of air is
blown across one end. This stream of air compresses the molecules of air in
the pipe standing just behind it, which then exert pressure on those beyond
them, and so on, until the pressure disturbance, or wave, travels down the
length of the tube. In the case of a stretched string, if it is plucked, a sideward
disturbance is propagated down the length of string, generating a traveling
wave. Two- and three-dimensional sound waves can be generated across
surfaces (such as a thin soundboard or stretched membrane) and through
solid, liquid, or gaseous bodies. Standing waves are created in stretched
strings when an impulse at one end rebounds at the other end and forms a
stationary pattern of nodes and antinodes. Standing waves formed in columns
of air, such as those in organ pipes, consist of masses of compressed and
rarefied air that are maintained by a steady stream of air supplied by the
pipe's mouth.
Vibrations in bars
A thin wood or metal bar that is free at both ends (such as those of a
xylophone) vibrates like an air column that is open at both ends. Its
fundamental frequency is approximately:
where
F is the frequency
a is the thickness
L is the length
d is the density of the bar
y is Young's modulus (Hall, 1980).
where
F is the frequency
a is the thickness
L is the length
d is the density
y is the Young’s modulus (Hall, 1980).
References
John Backus, The Acoustical Foundations of Music (New York and London,
1977).
Francis Bacon, Sylva Sylvarum: or a Natural History in Ten Centuries
(London, 1627).
Arthur H. Benade, Fundamentals of Musical Acoustics (New York, London,
and Toronto, 1976).
Leo L. Beranek, Acoustics (New York, Toronto, and London, 1954).
Theobald Boehm, Die Flöte und das Flötenspiel (Munich, 1871).
Theobald Boehm, The Flute and Flute Playing in Acoustical, Technical, and
Artistic Aspects, trans. Dayton Miller (New York, 1922).
Lothar Cremer, The Physics of the Violin (Cambridge, MA, and London,
1981).
Andrew Dipper, ‘Librem Segreti de Buttegha’: A Book of Workshop Secrets:
The Violin and Its Fabrication, in Italy, Circa 1725–1790 (Minneapolis,
2013).
Neville H. Fletcher and Thomas D. Rossing, The Physics of Musical
Instruments (New York, 2010).
Michael Forsyth, Buildings for Music: The Architect, the Musician, and the
Listener from the Seventeenth Century to the Present Day (Cambridge,
MA, n.d.).
Donald E. Hall, Musical Acoustics: An Introduction (Belmont, 1980).
Hermann L. F. Helmholtz, On the Sensations of Tone as a Physiological
Basis for the Theory of Music (New York, 1954); first published as Die
Lehre von den Tonempfindungen als physiologische Grundlage für die
Theorie der Musik (1863).
Frederick Vinton Hunt, Origins in Acoustics: The Science of Sound from
Antiquity to the Age of Newton (New Haven and London, 1978).
Carleen M. Hutchins, ed., Musical Acoustics, Part 1: Violin Family
Components (Stroudsburg, 1975).
Carleen M. Hutchins, ed., Musical Acoustics, Part 2: Violin Family
Functions (Stroudsburg, 1976).
Carleen M. Hutchins and Virginia Benade, eds., Research Papers in Violin
Acoustics 1975–1993, 2 vols. (Woodbury, 1997).
Charles Hutton, Recreations in Mathematics and Natural Philosophy
(London, 1803).
Athanasius Kircher, Phonurgia nova (Kempten, 1673).
Victor-Charles Mahillon, Elements d'Acoustique Musicale et Instrumentale
(Brussels, 1874; reprinted Brussels 1984).
Pierre Louis Maupertuis, “Sur la forme des instruments de musique,”
Histoire de l'Academié de Mathématique et de Physique (Paris, 1726), pp.
215–226.
Marin Mersenne, Harmonie universelle (Paris, 1636).
Philip M. Morse, Vibration and Sound (New York and London, 1936).
Cornelis J. Nederveen, Acoustical Aspects of Woodwind Instruments
(Amsterdam, 1969).
Francis North, Philosophical Essay of Music Directed to a Friend (London,
1677).
Euro Peluzzi, Tecnica Costruttive degli Antiche Liutai Italiani (Florence,
1978).
Stewart Pollens, “Some Thoughts on the Tuning of the Early Three-String
Violin,” The Galpin Society Journal 64 (March, 2011), pp. 61–66.
Stewart Pollens, Stradivari (Cambridge, 2010).
Lord Rayleigh, The Theory of Sound, 2 vols. (London: vol. I, 1877; vol. II,
1878).
Roberto Regazzi, Il Manoscritto Liutario di G. A. Marchi (Bologna, 1986).
Frederick A. Saunders, “The Mechanical Action of Violins,” Journal of the
Acoustical Society of America 9 (1937), pp. 81–98.
Frederick A. Saunders, “Recent Work on Violins,” Journal of the Acoustical
Society of America 25 (1953), pp. 491–498.
J. C. Shelleng, “The Violin as Circuit,” Journal of the Acoustical Society of
America 35 (1963), pp. 326–338.
J. C. Shelleng, “Acoustical Effects of Violin Varnish,” Journal of the
Acoustical Society of America 44 (1968), pp. 1175–1183.
J. C. Shelleng, “On Vibrational Patterns in Fiddle Plates,” Catgut Acoustical
Society Newsletter 9 (1968), pp. 4–10.
Abbé Sibire, La Chélonomie ou le parfait luthier (Paris, 1806; Brussels,
1823).
Don L. Smithers, The Music and History of the Baroque Trumpet before
1721 (Carbondale and Edwardsville, 1988).
Edward H. Tarr, “The ‘Bach Trumpet’ in the Nineteenth and Twentieth
Centuries,” in Michael Latcham, ed., Music of the Past – Instruments and
Imagination (Berne, 2006), pp. 17–48.
Giuseppe Tartini, Trattato di musica (Padua, 1754).
Vitruvius, The Ten Books on Architecture (New York, 1960).
Analysis of materials
References
N. S. Brommelle and Garry Thomson, eds., Science and Technology in the
Service of Conservation (London, 1982).
Michele R. Derrick, Dusan Stulik, and James M. Landry, Infrared
Spectroscopy in Conservation Science (Los Angeles, 1999).
Walter C. McCrone, Lucy B. McCrone, and John Gustav Delly, Polarized
Light Microscopy (Chicago, 2002).
John S. Mills and Raymond White, The Organic Chemistry of Museum
Objects (Oxford, 2003).
Stewart Pollens, “Recipe for Success,” The Strad 120/1429 (May, 2009), pp.
34–38.
Stewart Pollens, Stradivari (Cambridge, 2010).
Mary F. Striegel and Jo Hill, Thin-Layer Chromatography for Binding Media
Analysis (Los Angeles, 1996).
Barbara Stuart, Analytical Techniques in Materials Conservation (Chichester,
2007).
Authentication
References
Helen Hayes, mod., “The Messiah: A Panel Discussion,” Journal of the
Violin Society of America 17/3 (2001), pp. 181–222. The author was a
member of the panel.
H. L.C. Jaffé, J. Storm van Leeuwen, and L. H. van der Tweel, eds.,
Authentication in the Visual Arts: A Multi-disciplinary Symposium
(Amsterdam, 1979).
Mark Jones, Fake? The Art of Deception (Berkeley and Los Angeles, 1990).
Mark Jones, ed., Why Fakes Matter: Essays on Problems of Authenticity
(London, 1992).
Walter McCrone, Judgement Day for the Turin Shroud (Chicago, 1996).
Karel Moens, “De Viool[bouw] in de 16de en 17de eeuw, I,” Musica Antiqua
2/1 (1985), pp. 24–26.
Karel Moens, “De Viool[bouw] in de 16de en 17de eeuw, II,” Musica
Antiqua 2/2 (1985), pp. 38–41.
Karel Moens, “De Viool[bouw] in de 16de en 17de eeuw, III,” Musica
Antiqua 2/3 (1985), pp. 85–90.
Karel Moens, “De Viool[bouw] in de 16de en 17de eeuw, IV,” Musica
Antiqua 2/4 (1985), pp. 123–127.
Karel Moens, “Authenticiteitsproblemen bij Oude Strijkinstrumenten,”
Musica Antiqua 3/3 (1986), pp. 80–87.
Karel Moens, “Authenticiteitsproblemen bij Oude Strijkinstrumenten,”
Musica Antiqua 3/4 (1986), pp. 105–111.
Karel Moens, “Authenticiteitsproblemen bij Oude Strijkinstrumenten,”
Musica Antiqua 4/1 (1987), pp. 3–11.
Karel Moens, “Renaissance Gambas in het Brussels Instrumentenmuseum:
Vragen rond Toeschrijvingen, Verbouwingen en Authenticiteit,” Bulletin
van de Koninklijke Musea voor Kunst en Geschiedenis Jubelpark Brussels
66 (1995), pp. 161–237.
Karel Moens, “Problems of Authenticity in Sixteenth-Century Italian Viols in
the Brussels Collection,” in The Italian Viola da Gamba: Proceedings of
the International Symposium on the Italian Viola da Gamba: Magnano,
Italy, 29 April–1 May 2000 (Solignac, 2002), pp. 97–114.
Karel Moens, “Les ‘Violons’ de Charles IX,” Musique, Image, Instruments 5
(2003), pp. 71–96.
Karel Moens and Klaus Martius, “Wie Authentisch ist ein Original:
Untersuchungen an zwei alten Streichinstrumenten des Germanischen
Nationalmuseums Nürnberg,” Concerto 6 (1988), pp. 15–21.
Stefano Pio, Liuteri & Sonadori Venezia 1750–1870 (Venice, 2002), pp. 44–
51.
Stewart Pollens, “Le Messie,” Journal of the Violin Society of America 16/1
(1999), pp. 77–101.
Stewart Pollens, “Messiah on Trial,” The Strad 112/1336 (August, 2001), pp.
54–58.
Stewart Pollens, “Messiah Redux,” Journal of the Violin Society of America
17/3 (2001), pp. 159–179.
Stewart Pollens, Stradivari (Cambridge, 2010).
Kenneth W. Rendell, Forging History: The Detection of Fake Letters and
Documents (Norman and London, 1994).
Edwin M. Ripin, The Instrument Catalogs of Leopoldo Franciolini
(Hackensack, 1974).
Ingrid D. Rowland, The Scarith of Scornello (Chicago and London, 2004).
B
Benzotriazole
References
Linda Merk, “The Effectiveness of Benzotriazole in the Inhibition of the
Corrosive Behavior of Stripping Reagents on Bronzes,” Studies in
Conservation 26 (1981), pp. 73–76.
W. A. Oddy, “On the Toxicity of Benzotriazole,” Studies in Conservation 17
(1972), p. 135.
Catherine Sease, “Benzotriazole: A Review for Conservators,” Studies in
Conservation 23 (1978), pp. 76–85.
Bleach
(see also Paper, pencil, and ink, Stain removal, Textile cleaning, Wood)
Bleaching is best avoided as it can weaken the structure of paper, textiles,
and wood, and it does not actually remove the substances that cause stains
but merely reacts with chromophores (structures of certain molecules that
produce color) to de-colorize them. Paper or cloth that is primarily used for
physical reinforcement, such as bellows hinges, should not be bleached.
Bleaching can be accomplished through oxidation or reduction reactions.
Oxidizing bleaches include calcium hypochlorite and sodium hypochlorite (in
solution the latter is commonly known as eau de Javel, Javel water, and
ordinary household bleach), hydrogen peroxide, and sodium percarbonate
and sodium perborate (which are used in some household bleaches available
in powder form). Reducing bleaches include sodium dithionite and sodium
borohydride. Ultraviolet light, and to a lesser extent, visible light, also
produce a bleaching effect.
Bleaching should only be undertaken after testing to determine its effect on
the appearance and physical strength of the object being treated. For example,
paper and textiles made in early times rarely had the super-white appearance
of modern counterparts, and even mild bleaching may reduce or remove their
natural color and give them an unnatural appearance. Certain inks, dyes, and
pigments are adversely affected by bleaching. To test them, a cotton-tipped
applicator (or smaller applicator, if necessary) is moistened with a drop of the
bleaching solution and rolled against the dyed or pigmented area. If the color
is affected, then overall bleaching is unsafe.
Sodium hypochlorite and other chlorine bleaches are difficult to wash out
of paper, textiles, and wood, and thus cannot be recommended. Furthermore,
they require an antichlor (see below) to halt their bleaching action, and these
agents must also be cleared with thorough washing. Insufficiently cleared
sulfur-containing antichlors (see below) may continue the bleaching process.
The advantage of using hydrogen peroxide is that the only residue left after
bleaching is water. Hydrogen peroxide solution may be used to bleach light
stains in paper, textiles, and wood (see Paper, pencil and ink, Textile
cleaning, Wood). Hydrogen peroxide is often stabilized by the addition of a
small amount of acid (the 3% hydrogen peroxide sold in pharmacies
generally has a pH of about 4.5), which must be neutralized to help release
the oxygen required for bleaching. If the pH is brought much beyond 9, the
energetic release of oxygen in the form of bubbles may be harmful to some
delicate objects. Household-strength ammonia can be used to alter the pH,
though some materials are adversely affected by it (oak, for example, is
darkened by ammonia). If this is the case, hydrogen peroxide can be activated
by other alkalis, such as sodium hydroxide. In order not to dilute the strength
of the hydrogen peroxide, alkalis should be added in relatively concentrated
form, while checking with a pH meter. The advantage of using ammonia is
that no chemical residue is left after the ammonia gas dissipates, while alkalis
such as sodium hydroxide must be cleared after bleaching is completed.
Hydrogen peroxide is sometimes sold in “10-volume” or “20-volume”
concentrations. This indicates that per volume of hydrogen peroxide solution,
10 and 20 times the volume of oxygen gas is released upon decomposition.
10-volume hydrogen peroxide is equivalent to a 3% solution; 20-volume to a
6% solution; 100-volume to a 30% solution. Hydrogen peroxide can be
purchased in the higher concentrations and diluted for use. Commercial two-
part wood bleaches sold in hardware stores start with a wash of sodium
hydroxide followed by a strong hydrogen peroxide solution. This is a very
powerful combination that will remove not only stains but also the natural
coloration of the wood. Protective gloves and goggles should be worn when
using high concentrations of hydrogen peroxide, especially in combination
with strong alkalis (see Safety equipment). When preparing bleaching
solutions, it is important to use distilled or deionized water, otherwise the
bleach may interact with iron or other materials found in tap water and cause
staining.
Plenderleith and Werner (1979) provide instructions for preparing a non-
aqueous, ethereal solution of hydrogen peroxide by shaking together equal
parts of 20 vol. hydrogen peroxide and ether, and using the ethereal layer that
rises to the top. However, a mixture of hydrogen peroxide and ether is
potentially explosive, so this technique is not recommended.
Antichlors are chemical reducing agents that neutralize the action of
chlorine bleaches. These include sodium sulfite, sodium dithionite, sodium
thiosulfate, sodium borohydride, tetramethylammonium borohydride, and
tetraethylammonium borohydride. A 1–2% solution of sodium borohydride in
distilled or deionized water is an effective antichlor. After treatment with
chlorine bleaches and antichlors, paper and textiles must be thoroughly
washed in distilled or deionized water. Wood objects must be wiped down
repeatedly with distilled or deionized water to clear all of the above reagents.
References
Sheila Landi, The Textile Conservator's Manual (Oxford, 1992).
Guy Petherbridge, Conservation of Library and Archive Materials and the
Graphic Arts (London, 1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (Oxford, 1979).
Bluing
Brass can be blued by dipping into a solution of 5 drams ferric chloride and 1
ounce of sodium hyposulfite in 1 pint of water (Hasluck, Metalworking,
1904).
Another technique is to dissolve copper filings in nitric acid until it
becomes saturated, then dip the brass into this solution, dry it and heat it over
a moderate flame that is free from smoke.
Boxwood
% % %
Common name Additives/properties
copper zinc tin
Gilding metal 95 5
Medals 89 3 8
Tombac 88 6 6
Similor 85–90 10–
15
Red brass 85 15
Gun metal 85 10 5
Pinchbeck 83 17
Dutch brass 80 20
Cymbals and 80 20
gongs
Rolled sheet 75 25
brass
Ordinary brass 71 29
Yellow brass 67 33
British brass 66 34
Speculum metal 50 50
German brass 49 51
German 33 67
watchmaker's
Reference
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
Note: Solvol Autosol and other paste polishes intended primarily for
polishing automobile chrome are aggressive and should be avoided in
conservation work. Soaking in sodium hexametaphosphate is a standard
conservation procedure for removing calcareous accretions on ancient
bronzes that have been excavated or dredged up from the ocean floor, but it is
rarely required of modern-era brass instruments that have not suffered such
indignities.
References
P. Fiorentino, M. Marabelli, M. Matteini, and A. Moles, “The Condition of
the ‘Door of Paradise’ by L. Ghiberti: Tests and Proposals for Cleaning,”
Studies in Conservation 27/4 (November, 1982), pp. 145–153.
Donny L. Hamilton, Methods for Conserving Archaeological Material from
Underwater Sites (www.nautarch.tamu.edu, 2010).
Colin Pearson, Conservation of Marine Archaeological Objects (London,
1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (Oxford, 1971).
Ernest Spon, Workshop Receipts for the use of Manufacturers, Mechanics
and Scientific Amateurs, 5 vols. (London and New York, 1896). The
reference to cleaning brass instruments in US arsenals is on p. 111 of the
1896 edition. It does not appear in the later edition, Ernest Spon, Workshop
Receipts for Manufacturing and Scientific Amateurs, 4 vols. (London and
New York, 1909).
T. Stambolov, The Corrosion and Conservation of Metallic Antiquities and
Works of Art: A Preliminary Survey (Amsterdam, n.d.).
Glenn Wharton, Susan Lansing Maish, and William S. Ginell, “A
Comparative Study of Silver Cleaning Abrasives,” Journal of the
American Institute for Conservation 29/1 (Spring, 1990), pp. 13–31.
Brass instruments
Disassembly
Tuning slides, valves, and caps that were lubricated with commercial
greases and oils and then stored for many years are likely to become
immovable. Lightweight mineral oil or mineral spirits can be injected to try
to loosen these parts, but warming the area with a hot-air gun seems to be the
most efficient way of freeing up seized parts. Hot-air guns can generate
enough heat to melt soft-solder joints (see below and Soldering), so they
should be adjusted or held at a sufficient distance so that the joints are not
affected. A simple oven thermometer can be used to adjust the temperature.
Keep in mind that the lowest melting point for tin/lead alloy soft solders is
361°F (183°C), while “extra-easy” silver solder melts at 1145°F (618°C).
Sensitive areas can be protected with heat sinks or shaded with aluminum
foil.
A cloth or leather strap can be wrapped around the bouts of tuning slides
and used to pull them out, but it is important to distribute the applied force to
prevent kinking or distorting the metal. Leather work gloves are
recommended for getting a grip on recalcitrant valve caps. Moistening leather
often gives it a better grip on metal parts. Commercial mouthpiece-pullers
may be effective in removing stuck mouthpieces, but these should be lined
with cork or leather to prevent damage to the instrument and mouthpiece.
Bare metal-jawed pliers should never be used to loosen parts, as they will
mar the metal or distort threaded tubing, rendering disassembly even more
troublesome. Plastic-lined and curved-jawed pliers designed for the assembly
of optical equipment may be useful for grasping valve covers and other
threaded parts. Hammers (even those having rawhide or plastic heads) should
not be used for tapping on seized parts, as this technique is generally
ineffective and may damage the instrument.
Metal that is dented has often been stretched by the impact. When
correcting dents it is important to avoid stretching the metal further, but
rather to encourage compression of the stretched areas by judicial use of
pressure and support. A good deal of the work involved in removing general
distortion and even pressing out large, shallow dents can often be
accomplished with hand pressure alone. Small dents and creases in bells and
bell stems can be repaired with burnishers and various metalworking stakes
anchored to a stable bench. A “spear” or “fish-shaped” burnisher can be made
by taking an old double-curved crossing file, grinding off its teeth on a belt
sander, and polishing it to a high luster using emery, crocus, and chromium
oxide. The combination of curves and the pointed end enables it to reach
most dents while accommodating the curves of bells and flared tubing. The
annealed end of a half-round burnisher can be hammered to form a hook,
which is useful for removing dents in cylindrical tubing. The burnisher is
given a back-and-forth motion while the instrument is supported by or rotated
against the curved section of a mandrel, bell iron, blow-horn anvil, or stake.
Good hand coordination is required, as the burnisher and stake must be in
alignment with the damaged area in order to smooth it out. Soapy water can
be used as a lubricant when burnishing, though to protect the patina when
rubbing out dents, a thin sheet of mylar can be interposed between the
burnisher and the surface of the instrument. Rubbing out dents may not
require annealing, though kinks and deep creases may require localized
annealing (see below) to soften the metal sufficiently to prevent cracking.
Some dents may be hammered out by tapping with lightweight
silversmith's hammers (those weighing 100 grams or less are recommended;
Figure 3). Mallets having heads of resin-impregnated rawhide, cow horn,
plastic, or an alloy of lead and tin (see “soft hammers” under Metalworking)
are useful when reshaping grossly deformed bells and flared tubing. When
using hammers in conjunction with stakes, it is important to avoid making
hard contact, as the metal may stretch. The silversmith's concepts of loose
and tight regions in distorted sheet metal may be helpful when attempting to
restore the shape of brass instruments. If a flat sheet of metal is hammered
centrally, the center will expand (or become loose), forming a bulge that can
be snapped back and forth like the bottom of an oil can. This internal tension
can be relieved by hammering around the perimeter of the bulge, thereby
freeing up the central area. Alternately, by hammering the perimeter of a flat
sheet of metal, the center becomes tight, which is manifested by a buckled
perimeter. In this case, hammering the center will reduce the buckling.
Annealing cancels out almost all stresses that develop in fabrication or repair,
but it will not undo bulges and buckling due to stretched or distorted surfaces.
Figure 3 Dent removal tools, including stakes and hammers.
Annealing
Repairing cracks
Removing scratches
Again, it should be noted that any heating process will alter the physical
and acoustical characteristics of most metals. If heating and soldering are
inappropriate, synthetic adhesives (such as Paraloid B-48N, 50% in acetone,
or epoxy) can be used to reattach parts such as loose stays, or may even be
used in the reassembly of bouts and yards. Adhesive repairs, however, may
not be strong enough for instruments that will be frequently handled or
played, and when designing exhibition mounts, special precautions should be
taken to support the weight of parts that have been attached in this way.
Another approach to sealing small cracks, pinholes, or leaks is to fill them
with wax (such as beeswax or a microcrystalline wax, such as Cosmoloid
H80), a wax/resin mixture, or a hot-melt adhesive. An advantage of using
sealants and adhesives is their reversibility with solvents.
As indicated above, soft soldering, hard soldering, and brazing are three
distinct techniques used in the manufacture of brass instruments. Hard
soldering and brazing require high temperatures and are used to construct
tubing and to join up the seams of bells. Soft soldering is done at much lower
temperatures and is used to join lengths of tubing to bouts and to attach stays,
garlands, bosses, and other parts. Silver solder (which is classified as a hard
solder) is available in various alloys of silver, copper, and zinc that have
melting points ranging from “extra-easy” 1207°F (653°C) to “hard” 1450°F
(787°C). This range of melting points enables parts to be soldered in
sequence without loosening others that were previously soldered. Gold solder
is available in different alloys to match the colors of various karats of yellow
gold. These melt at somewhat higher temperatures than the silver solders,
1256–1512°F (680–822°C). Spelter is made by adding extra zinc to brass in
order to yield a melting point that is marginally below that of the typical
brass alloy used to make instruments, which is around 1710°F (930°C). For
example, one commercially available spelter has a composition of 59%
copper to 41% zinc and a flow point of 1650°F (899°C). Hard soldering and
brazing require heating the workpiece to a cherry-red color so that the solder
or spelter will flow. Soft soldering is done with tin/lead alloy solders that
have melting/flow points ranging from 361°F (183°C) to 594°F (312°C). A
60/40 tin-to-lead ratio solder is often used in the construction and repair of
brass instruments. This alloy has a melting point of 361°F (183°C) and a flow
point of 374°F (190°C). Between these temperatures, it is in a pasty state,
which is an advantage if workpieces have shifted in the course of heating and
need to be realigned before the solder has solidified.
Soldering technique
By far one of the greatest problems encountered with slides and valves is
disassembling them. Bare metal wrenches or pliers should not be used to
remove stuck parts, as they will mar or deform threaded parts – see
recommendations above.
During the nineteenth century, a great variety of valve systems was
developed, including the disc, box, Vienna (or double-piston), Berlin, Perinet,
and rotary valves. Though they may appear complex, their workings can
usually be understood upon examination. When disassembling valve parts,
sketches and photographs should be made if you are unfamiliar with the
system at hand, though it should not assumed that they were properly
reassembled in the past. Check the numbering and other markings (such as
scratch or prick marks) on valves, caps, etc. to determine if they are in the
proper sequence before removing them. Piston casings and covers were
generally numbered in order starting from the mouthpiece end of the
instrument; scratch marks are often found on rotary bearing plates and valve
casings to help realign them during reassembly. Closely examine the knurling
and decorative turning on valve covers and touches as these were often
replaced with ill-fitting parts cobbled from other instruments.
When removing screws and other parts, keep them in their proper sequence
by pressing them into a polyethylene foam block or labeling them. Dents in
valve casings can often be pushed out with dent balls, and those that are out-
of-round may be trued up with adjustable mandrels. One feature of some
early pistons is the use of cork plugs to seal the air passages; these must be
carefully pressed out before pistons are immersed in any cleaning solution.
Unfortunately, these cork plugs are often found in a shrunken or cracked state
and consequently do not seal properly, so it may be necessary to replace them
if the instrument is to be made playable. Cork plugs can be turned on a lathe
using a sharp knife supported on a raised tool rest. The edge of the knife
should be held nearly parallel to the cutting plane and light cuts made until
the proper diameter is reached. A sandpaper file can also be used to smooth
cork that is being turned on a lathe. A razor blade makes an excellent parting
tool when turning cork.
Pistons should not rotate in their casings; if they do, the valve key (or pin)
or key guide may have broken off or become worn. Some valve keys are
screwed on, while others are soldered in place. If soft-soldered, they can be
resoldered (though one must make certain that other parts will not be affected
by the heat); worn hard-soldered keys are best filed off and a new key fitted.
Hard-soldering a new key in place is dangerous as the heat may damage the
piston, so soft soldering is safer in this instance.
If old corks and cloth washers need to be replaced, use a valve gauge to
check whether the old ones bring the pistons into correct alignment with the
ports in the casings. The gauge is inserted into the valve casing and the depth
of the port is established. The setting on the gauge is then compared to the
corresponding point on the piston to establish the correct thickness of felt
washers and/or corks. If the old corks and felt washers are not the proper
height (very often they have become compressed through use) use an arch
punch to make new ones. When properly set up, the finger buttons should all
rise and fall to the same height. Spiral valve springs should be the proper
length so that the coils do not collapse upon themselves when the pistons are
fully depressed. If they are too long, the coils may collide and make a
clicking sound when the valve is depressed. The tops and bottoms of springs
should be normal to the axis of the spring and stand straight and centered so
that they do not scrape along the side of the valve casing. All of the valve
springs should have the same number of turns and provide equal resistance to
the touch.
Rotary valves are turned to a slight taper and generally rest on a removable
bearing. The lower screw cap is turned to adjust for play and wear. String
valves employ a gut cord that is about the diameter of a gut violin A string
(approximately 0.7–0.8 mm). If these must be replaced, note how the original
is dressed and copy this system. If the old cork bumpers must be replaced,
replacements should be carefully trimmed to the correct width to limit the
rotational motion of the valve so that the ports and conduits line up. Some
rotary valves use articulated crank actions with clock springs encased in
cylindrical spring boxes. If these springs are broken, replacements can be cut
from commercial clock mainsprings (which are available in a wide variety of
thicknesses and widths). A ratchet device is often fitted that allows the player
or restorer to “dial in” or adjust the speed and comfort of the valve action.
It may be unclear whether the scoring of pistons, rotaries, and casings, or
the lack of a good fit is an original manufacturing trait or due to wear. In
either case, pistons, rotaries, and other moving parts of historic brass wind
instruments should never be electroplated with copper or nickel in an effort to
“restore” their dimensions, nor should they be reground, lapped, or honed to
fit in accordance with modern standards.
If new cylindrical tubing must be fabricated, flat stock is cut out, shaped
around a mandrel, and both pulled together through a drawplate. The edges
that form the seam are filed to form a lap joint, and brazed or hard-soldered.
After brazing or hard soldering, the seam is cleaned up by scraping or filing.
Straight tubing may then be trued by again pulling it through a drawplate,
either manually or with the aid of a hydraulic draw bench. Slightly flared
tubing, such as trumpet lead-pipes, can be formed on a steel mandrel by using
a hydraulic draw bench or press. The mandrel is turned on a lathe to the exact
dimensions of the lead-pipe bore and then inserted within an oversize length
of brass tubing, and both are drawn, small end first, through a disposable
brass draw ring, which compresses the tubing against the mandrel.
To bend tubing, it must be temporarily filled to prevent it from collapsing
during the bending process. This can be done with soapy water (which is then
frozen), molten pitch (which is allowed to cool and harden), or molten lead
(which is allowed to cool and harden). If lead is used, the inside of the tubing
should be coated with oil so that the lead does not adhere and can be cleanly
melted out after bending. As a precaution, the tube must be free of water
droplets, as they may turn to steam when the molten lead is poured in and
cause the lead to erupt from the tubing. When pouring molten lead, wear
insulated gloves and eye protection or a face shield, and do not stand directly
over the open end of the tubing. Low-melting-temperature alloys, such as
Cerrobend, may also be used. Even though such alloys melt at relatively low
temperatures (some fuse below the boiling point of water), one must still
exercise care when handling them in a molten state. For example, do not pour
molten Cerrobend into a Pyrex glass tray or beaker, as it will shatter violently
due to the sudden and unequal application of heat. Instead, empty the molten
metal into a metal pot or can. Once the filler has frozen or hardened, the
tubing can be bent using a bending block or jig (Figure 4). If some flattening
occurs, the bent tubing can be rounded up by pushing dent balls through it or
by using a balling-out die.
Figure 4 Bending a tube filled with lead or pitch at Boosey & Co. (from
Algernon Rose, Talks with Bandsmen, 1894).
When joining sheet metal together to make highly flared tubing, such as
the bells of trumpets, the seam is generally “stitched” by cutting notches in
one of the edges, thus forming a series of tabs that are hammered down over
the adjoining edge. Sometimes a “gusset,” or an extra piece of roughly
triangular shape, is inserted when fabricating bells. After brazing or hard
soldering, the seam is flattened by hammering or rolling, or filing; the flared
tubing is then roughly hammered to shape on a blow-horn stake. The bell can
then be mounted on a metal spinning lathe, where it is directed against a
mandrel with long-handled burnishers. Widely flared bells, such as those
found on modern trombones and tubas, are often made by mounting discs of
brass on a metal spinning lathe. After the bells are spun, they are trimmed on
the lathe, and reinforcing bell wires are turned in with a notched burnisher or
roller. Soft or silver solder is then run into the rim to prevent the bell wire
from vibrating.
Unusually shaped parts (such as the bells of saxophones) that cannot be
formed by spinning are sometimes manufactured using a hydraulic blowout
press, which uses pressurized liquid to force the metal to expand into a die. In
the nineteenth century, firms such as Victor and Joseph Mahillon in Belgium
used pressurized steam to fabricate parts.
Protective coatings
Freshly cleaned or polished brass and other metals may be coated with
Agateen no. 27 (diluted 1:1 with lacquer thinner for spraying) or Paraloid B-
48N, (12.5% solids in xylene for spraying, 15% solids for brushing), or
Incralac (which contains Paraloid B-44, benzotriazole, and a UV stabilizer) in
concentrations similar to Paraloid B-48N. Microcrystalline wax may also be
used to retard corrosion.
Oils and greases are derived from plant, animal, and petroleum sources.
Lubricants derived from plant and animal sources tend to be acidic and will
attack brass, nickel silver, and other metals; some have a tendency to become
rancid or oxidize and become gummy or harden; others quickly evaporate.
For brass/wind instruments, lightweight (i.e. low-viscosity) lubricants are
used for valves and trombone slides, while more heavyweight or viscous
greases are used for tuning slides. For conservation purposes, it is best to
sacrifice performance characteristics and opt instead for lubricants that will
not attack the metal and are stable. Light- and heavyweight medicinal-grade
mineral oils, as well as petroleum jelly are relatively stable and non-acidic,
and can be used for general lubrication. Synthetic or partially synthetic clock
and watch oils and greases (such as those supplied by the Moebius, Nye and
Tillwich firms) are also recommended. Despite their heat resistance and
stability, silicone oils and greases are incompatible with mineral oils and
greases and their solvents, and are thus not recommended. Lubricants should
be cleaned off and renewed at regular intervals, regardless of whether
instruments are used or not.
Natural rubber parts and gaskets should not be lubricated with petroleum-
based products, and are best treated with a light dusting of talc.
References
Anthony Baines, Brass Instruments: Their History and Development
(London, 1976).
Murray Bovin, Silversmithing and Art Metal (Forest Hills and New York,
1995).
Erick D. Brand, Band Instrument Repairing Manual (Elkhart, IN, 1978).
Rupert Finegold and William Seitz, Silversmithing (Radnor, PA, 1983).
Herbert Maryon, Metalwork and Enamelling (New York, 1971).
Algernon Rose, Talks with Bandsmen (London, 1894).
Yamaha Band Instrument Repair Manual (Hamamatsu, 1988).
Bronze disease
Reference
H. J. Plenderleith and A. E. A Berner, The Conservation of Antiquities and
Works of Art (Oxford, 1971).
C
Calendar (historic)
Until 1750, many European countries began the New Year on the
Annunciation, March 25, rather than January 1 (the seventh, eighth, ninth,
and tenth months were thus named September, October, November, and
December). This should be taken into consideration when computing dates,
ages, and the sequences of events.
The French revolutionary (or Republican) calendar was used between 1792
and 1805. These years were renumbered I–XIV, and the months were
renamed. (See The Encyclopædia Britannica 11th edition, s.v. French
Revolution.) The months began on September 22, 23, or 24 of the old
calendar.
Cents conversion
where
C is cents
f1 and f2 are the frequencies or frequency ratios
log2 is the base-2 logarithm (if base-10 logarithms are used, multiply the
right side of the equation by 3.322038403).
Interval Cents
Unison 1:1 0
Octave 1200
Reference
www.sengpielaudio.com
Clavichord maintenance
Of the keys making up the middle octave, c1–c♯2, the first two notes are
fretted together, while the others are fretted three to a string. The string
lengths tabulated below for the various temperaments have been
computed from the longest string of each fretted group, not from c1.
Measurements in millimeters
c1 410 – – –
d1 382 – – –
f1 332 – – –
g♯1 285 – – –
a1 266 269 266 271
b1 240 – – –
The fretting of this clavichord thus more closely follows 1/4 comma
meantone than equal temperament (calculated using the ratio of the twelfth
root of two) and Pythagorean temperament.”
To take an investigation further, draft the positions of any temperaments
(such as 1/3, 1/5, 2/7 comma, etc.) on a line representing the length of the
temperament octave, and then use a pair of dividers to check the tangent
positions on the clavichord. This “rule” can be used to check the fretting of
other octaves (as well as clavichords having different scalings) by drawing a
line representing the alternate C string length at any acute angle from one
endpoint of the rule, connecting the opposing endpoints with another straight
line, and then marking off the new fret positions from the rule by replicating
the angle made by the line connecting the two endpoints. If drawn carefully
with a T-square and triangle or drafting machine, the fret positions on both
lines will have the same proportions (Figure 6).
Figure 6 Drafted clavichord tangent positions for an octave (see text).
Shown here are the 1/4 comma fret positions for C♯, F♯, G♯, B♭, and E♭ for
two different scalings.
References
Murray Barbour, Tuning and Temperament (East Lansing, 1951).
Peter Bavington, Clavichord Tuning and Maintenance (2007).
Angelo Mondino, “The Intarsia of Urbino,” De Clavicordio (Turin, 1994),
pp. 49–55.
Koen Vermeij, Tuning and Maintenance of the Clavichord (Amsterdam,
n.d.).
Compo, or pastiglia
A similar formula can be found in The Carver and Gilder (London, 1864),
though no quantities or proportions are given.
The Art and Science of Gilding: A Hand Book of Information for the
Picture Framer (Rochester, n.d.) provides the following instructions for
making compo:
It is necessary to have two pots. In one, put three pounds of glue and one
quart of water. After it is thoroughly soaked, place it on the stove to
melt. Into the other, put two pounds of rosin and one pint of rosin oil,
and place it on the stove to melt. After they are melted separately, allow
the rosin to cool for about fifteen minutes, then put it into the glue and
mix thoroughly. Into a box large enough for the purpose, put fifteen or
twenty pounds of bolted whiting. Bank this whiting around the sides to
prevent the mixture from sticking to the box. Then put the mixture into
it and stir with a stick until it becomes the consistency of dough, and
thick enough to handle. Sprinkle some whiting on a board or table, and
knead the compo until thoroughly mixed. In time the compo becomes
hard. It is softened by subjecting it to the action of live steam. In
factories and in places where it is in constant use, a steam box is used.
Where only used occasionally, a simple way is to make a stretcher and
cover with cheese cloth. Put the compo on this stretcher and place it
over a pan of boiling water, and over it put a box to keep the steam in.
References
The Art and Science of Gilding: A Hand Book of Information for the Picture
Framer (Rochester, n.d.).
The Carver and Gilder (London, 1864).
The Gilder's Manual (New York, 1876).
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
Conservation reports
(see-also Ethics)
The late John Brealey, former head of the Paintings Conservation
Department at the Metropolitan Museum of Art, referred to the next
generation of conservators that he helped train as “the young
documentarians” in recognition of their propensity for writing lengthy
conservation reports. Indeed, report writing has become an art unto itself,
with many conservators spending more time and effort writing up elaborate
reports than in treating objects. Hans Rudolf Hösli, Marc Soubeyran, and
Tom Wilder (2010) have proposed a “detailed documentation form” (29
pages in length) and a “concise examination form” (13 pages in length) as
exemplars for violin restorers to follow when preparing conservation reports.
Both of these forms require making hundreds of measurements, providing a
physical description of the instrument, and documenting its provenance, legal
status, and sales records. In fact, much of this information is not required of a
conservation report but is rather the province of curatorial cataloging. The
primary function of a conservation report is to document the treatment;
however, if parts, structures, construction marks, and inscriptions become
accessible when an instrument is disassembled, it behooves the restorer to
note them in the report and make any necessary photographs, measurements,
or drawings before the instrument is reassembled. It is not necessary to make
scores of measurements of a violin’s scroll, as Hösli et al. suggest, if the
treatment simply involves regluing an open seam. Fervent report writers
might keep in mind that researchers typically have little regard for
measurements made by others and usually insist upon making their own.
Some museums (such as the British Museum) maintain an open policy
regarding conservation records and post them online, while others (such as
the Metropolitan Museum of Art) do not. Not all museums include
conservation reports with their official internal catalog but file them
independently. This is highly unfortunate, as those consulting curatorial
records miss out on the technical data that have been collected by
conservators over the years, as well as their recommendations and cautionary
advice regarding handling, tuning, and use.
A conservation report should include the following:
Reference
Hans Rudolf Hösli, Marc Soubeyran, and Tom Wilder, “The Documentation
of Stringed Instruments,” in Tom Wilder, ed., The Conservation,
Restoration, and Repair of Stringed Instruments and Their Bows
(Montreal, 2010), pp. 290–363.
D
Dendrochronology and the dating of wood
There are several scientific methods of dating wood; the most often cited
are radiocarbon dating (otherwise known as carbon-14 dating) and
dendrochronology.
Radiocarbon dating
Dendrochronology
References
M. G. L. Baillie, Tree-Ring Dating and Archaeology (Chicago, 1982).
M. G. L. Baillie, A Slice Through Time: Dendrochronology and Precision
Dating (London, 1995).
Angelo Mondino and Matteo Avalle, Manual of Dendrochronology Applied
to the Dating of Musical Instruments (Cremona, 2005).
Angelo Mondino and Matteo Avalle, Nuova Procedura di Dendrodatazione
con Synchro Search Versione 2.2.1 (2010).
See cleaning
Common
Chemical name
term
brimstone sulfur
brimstone sulfuric acid
acid
coal tar dye synthetic dye made from coal tar derivatives
fuliggine soot
Genklene 1,1,1-trichloroethane
lampblack carbon
lixivium lye
neats-foot oil oil extracted from animal bones and feet used as a
leather dressing
plumbago graphite
quicksilver mercury
spirits of ethanol
wine
zieg urine
References
Charles Selwitz and Shin Maekawa, Inert Gases in the Control of Museum
Insect Pests (Getty Conservation Institute, 2003).
Linda A. Zycherman and J. Richard Schrock, A Guide to Museum Pest
Control (Washington, 1988).
Drill bit sizes (fractional inch, number and letter, and metric)
1 mm 0.0394 1.0000
2 mm 0.0787 2.0000
3 mm 0.1181 3.0000
4 mm 0.1575 4.0000
5 mm 0.1969 5.0000
A 0.2340 5.9436
6 mm 0.2362 6.0000
B 0.2380 6.0452
6.1 mm 0.2402 6.1000
C 0.2420 6.1468
D 0.2460 6.2484
E 0.2500 6.3500
F 0.2570 6.5278
G 0.2610 6.6294
H 0.2660 6.7564
I 0.2720 6.9088
7 mm 0.2756 7.0000
J 0.2770 7.0358
K 0.2810 7.1374
L 0.2900 7.3660
M 0.2950 7.4930
N 0.3020 7.6708
8 mm 0.3150 8.0000
O 0.3160 8.0264
8.1 mm 0.3189 8.1000
P 0.3230 8.2042
Q 0.3320 8.4328
R 0.3390 8.6106
S 0.3480 8.8392
9 mm 0.3543 9.0000
T 0.3580 9.0932
U 0.3680 9.3472
V 0.3770 9.5758
W 0.3860 9.8044
10 mm 0.3937 10.0000
X 0.3970 10.0838
Y 0.4040 10.2616
Z 0.4130 10.4902
11 mm 0.4331 11.0000
12 mm 0.4724 12.0000
13 mm 0.5118 13.0000
14 mm 0.5512 14.0000
16 mm 0.6299 16.0000
17 mm 0.6693 17.0000
18 mm 0.7087 18.0000
19 mm 0.7480 19.0000
20 mm 0.7874 20.0000
21 mm 0.8268 21.0000
22 mm 0.8661 22.0000
23 mm 0.9055 23.0000
24 mm 0.9449 24.0000
25 mm 0.9843 25.0000
1 in 1.0000 25.4000
E
Ebony and ebonizing
The plating of base metals with silver and gold dates back to antiquity. In
the West, this was first accomplished by the technique of foil gilding (i.e.
attaching silver or gold foil or leaf by the application of heat). The Romans,
for example, plated base-metal coins by melting grains of silver onto fluxed
base-metal coins. The Chinese perfected fire-gilding (mercury amalgam
gilding) in the fourth century BC, a technique that reached Rome about two
hundred years later. Mercury amalgam gilding is no longer widely practiced
because of the danger of inhaling poisonous mercury fumes, which are driven
off when the object is heated (see Gilding).
Electroplating dates back to 1772 when Giovanni Battista Beccaria (1716–
1781) deposited a layer of metal using the discharge from a Leyden jar. The
development of the voltaic pile, or battery, by Alessandro Volta (1745–1827)
in 1796 provided a stronger and more sustained source of direct electrical
current, though it was not until the development of the electromagnetic
dynamo by Michael Faraday (1791–1867) around 1830 that electroplating
became more than a laboratory curiosity; by 1860 electroplating had come
into wide use. Today, it is used to plate not only base metals with gold and
silver, but other metals as well, such as chromium, nickel, and copper. Plating
is sometimes done to disguise soldering or to improve appearance (such as
plating pure silver over sterling silver or rhodium over white gold).
Electroplating and electrocleaning are easily carried out using a direct
current (DC) power supply. These power supplies are available through
jeweler's suppliers or can be wired together using a schematic and readily
available transformers, rectifiers, potentiometers, voltmeters and ammeters,
fuses or circuit breakers, etc. Electroplating involves the use of an anode
(attached to the positive terminal of a DC power source) generally made of
the plating metal, an electrolyte containing salts of the metal being plated,
and the object, which is made the cathode (attached to the negative terminal).
To insure uniform thickness of the plating, the anode should have about the
same area and roughly conform to the shape of the object being plated. In
certain instances it is important to maintain a specific voltage and current
density, so the DC power supply should be equipped with voltage and
amperage meters. Highly recommended are models of DC power supplies
(such as those manufactured by Caswell, Inc.) that feature circuitry that
maintains constant current and voltage throughout the plating process.
Prepared copper, nickel, silver, and gold (in different karats and colors)
plating solutions are commercially available, but be aware that they generally
contain sodium or potassium cyanide, which are highly toxic. When
commercial plating solutions are used, follow the manufacturer’s suggestions
regarding voltage, plating bath temperature, and plating time. Certain metals
are not plated directly over others because they do not form a good bond. For
example, to plate chrome over brass, the brass is generally given a “copper
strike” (that is, a thin electroplating of copper), and then one of nickel. The
chrome is then plated over the nickel. When plating gold, silver, or rhodium
over brass, it is advisable to apply a thin, intermediate “flash” deposition of
copper over the brass object.
DC power supplies can also be used to strip plating. To do this, the object
is made the anode, and the electrolyte consists of commercially available
stripping salts (generally cyanide based). Stainless steel can be used as the
cathode. The voltage should be maintained at 6–12 volts.
There are two types of electrocleaning: cathodic, in which the object being
cleaned is made the cathode (negatively charged) and anodic, in which the
workpiece is made the anode and is positively charged. Cathodic
electrocleaning is most often employed in treating art objects. For robust
objects, current densities of 2–4 A/dm2 (ampere per square decimeter) can be
used for brass, 2–3 A/dm2 for nickel silver and silver, 2–5 A/dm2 for lead and
its alloys, and 5–10 A/dm2 for low-carbon steel. Considerably lower current
densities may be required in certain instances; for example a current as low as
0.01 A/dm2 might be employed when electrocleaning delicate objects,
especially to reduce the intensity of evolution of hydrogen bubbles at the
metal's surface. Though the turbulence created by hydrogen bubbles may
assist in the cleaning of robust objects, it might damage fragile ones. Certain
metals (such as high-strength steels) that are susceptible to a phenomenon
termed hydrogen embrittlement should not be cleaned cathodically. (Copper,
its alloys, and silver are not subject to hydrogen embrittlement.) A problem
that may occur when electrocleaning certain alloyed metals, such as silver
(which is often alloyed with copper), is the undesirable plating of one of the
constituent metals (or a metal inadvertently dissolved in the electrolyte) on
the surface of the workpiece. In some cases this can be prevented by making
certain that current densities do not fall below certain values. For example,
silver/copper alloys may develop a salmon-pink coating of copper if the
current density falls below 2 A/dm2. In other cases, it may be possible to
avoid the deposition of copper on silver by carefully controlling the voltage
so that it corresponds with the voltage required to reduce a particular
corrosion product, such as silver sulfide or silver chloride, in preference to
copper corrosion products that may be present. Voltage may be controlled by
use of specially designed constant-voltage-source power supplies or by use of
a reference electrode and a potentiostat controlled by a computer and special
software (Degrigny Jerôme, and Lacoudre, 1994; Espie et al., 2000). For
routine electrocleaning, a 5% sodium hydroxide solution can be used as an
electrolyte at a potential of 3–6 volts. For best results, the electrolyte should
be used close to the boiling point. Platinized titanium or no. 316 stainless
steel can be used as anodes for electrocleaning. To prevent dissolved metals
from plating on the surface of the workpiece, do not turn off the current
before it is withdrawn from the electrolyte. Furthermore, different types of
metal should not be electrocleaned in the same electrolyte bath. A 5 amp
power supply should be sufficient for cleaning musical instrument keys,
mouthpieces, and other small parts; a 50 amp power supply would be
required for cleaning moderate-size brass instruments.
It is important to remove lacquers, varnishes, waxes, oils, and greases from
the workpiece before electroplating, electrocleaning, and electrostripping.
Note that chemical and electrocleaning techniques may alter the surface
composition of alloys.
References
Murray Bovin, Jewelry Making for Schools, Tradesmen, Craftsmen (Forest
Hills, NY, 1971).
C. Degrigny, M. Jerôme and N. Lacoudre, “Surface Cleaning of Silvered
Brass Wind Instruments Belonging to the Sax Collection,” Corrosion
Australasia 18, no. 2 (1994) pp. 16–17.
Terry Drayman-Weisser, ed., Gilded Metals: History, Technology and
Conservation (London, 2000).
L. Espie, N. Lacoudre, T. Beldjoudi and J. Dugot, “L'electrochimie au service
du patrimoine musical,” Techne (2000), pp. 19–27.
Susan La Niece and Paul Craddock, Metal Plating and Patination: Cultural,
Technical and Historical Developments (Oxford, 2003).
Epoxy removal
OCTAVE
C C♯ D D♯ E
0
OCTAVE
C C♯ D D♯ E
1
OCTAVE
C C♯ D D♯ E
2
OCTAVE
C C♯ D D♯ E
3
OCTAVE
C C♯ D D♯ E
4
OCTAVE
C C♯ D D♯ E
6
OCTAVE
C C♯ D D♯ E
7
Ethics
Additional concerns
Many types of early musical instruments had limited lifespans or were not
generally altered to suit changing musical styles or tastes. For example,
instruments such as eighteenth-century one-keyed flutes and three-keyed
oboes could have been “modernized” with the addition of keys, though this
was infrequently done, often because the prevailing pitch had changed or
because such instruments could be replaced with more up-to-date ones at
comparatively little cost. Violins, on the other hand, have exhibited a
remarkable ability to adapt to different musical styles, and with a few minor
alterations and new fittings a violin made by Andrea Amati in the mid to late
sixteenth century can be used in a modern concert hall to perform twentieth-
century repertoire. Instruments such as the harpsichord were frequently
rebuilt to enlarge their keyboard range, to increase the number of registers, or
to alter their pitch. When such complex mechanical changes were made,
harpsichords were often repainted and placed on newer stands to better suit
contemporary décor. The restoration of an instrument that has had a complex
history of alteration poses a dilemma for the conservator, namely, to what
state should it be restored? Grant O'Brien, the noted musicologist and former
curator of the Raymond Russell Collection at the University of Edinburgh,
has addressed this issue at many conferences and most recently on his
website (www.claviantica.com):
One of the basic tenets of the ethical restoration of musical instruments
is that one should aim to restore the instrument to its last state of
historical use. This, in general, means two things. (1) Any accretions
added to an instrument after the historical period, such as lead weights in
the key levers, sound bars under the soundboard, or the use of any
modern material such as plastic, piano felts, leather plectra, etc. that
would not or could not have been used in the historical period should be
removed. The same would normally apply to any later decorations or
changes to the appearance of the instrument. (2) Although many
instruments have been altered from their original state during the
historical period, no attempt should be made to return the instrument to
its original state. It is the last historical state that should be considered in
the restoration. This means, for example, that a Ruckers harpsichord that
has undergone a petit ravalement or a grand ravalement should not be
returned to its original width, compass, disposition, and decoration. To
do so means that the history of the instrument, which is so important to
our understanding of musical style and performance practice in the
intervening historical period, is destroyed and a great deal of
information is lost in the process.
Certainly, there are many instruments that have been altered to suit changing
musical styles that one might consider restoring to their original
configuration – for example, an original arpeggione made by Johann Georg
Stauffer or a seven-string bass viola da gamba by Nicolas Bertrand that were
crudely converted into cellos, a guitar by Stradivari that was converted from
five double courses to six strings, or an eighteenth-century Parisian
harpsichord by Jean Goermans that was clumsily converted into a piano in
the nineteenth century. In their altered states, these instruments functioned in
a limited capacity, and though there may be sociological and musicological
interest in the historic use of converted instruments, with respect to these
examples compelling arguments could be made for undoing the alterations
and restoring them to their original states.
An earlier perspective
I. Keyboard instruments:
1. The Clavichord no. 1215
2. The Kirkman harpsichord no. 1678
3. The Cristofori piano no. 1219
4. The Grovvelius double spinet no. 1196
5. The Zenti harpsichord no. 1220
6. The German claviorganum no. 2741 (not yet completed).
II. Stringed instruments without keyboards:
21 items (viols, lutes, guitars, etc.).
III. Oriental instruments:
1. One of our workmen, Markert, is mending the broken
skins of Oriental drums.
2. The painters' shop of the Museum is restoring those
Oriental instruments of high value on which the lacquer
scales off as the wood shrinks.
The cooperation received from the other Museum employees has been
most helpful.
Respectfully yours,
Curt Sachs
The restoration carried out during the last year is a definite responsibility
because if the instruments are not looked after and kept in repair they
will deteriorate and the work will have to be done over again at a later
date. Musical instruments are like flowers. They demand a certain
amount of constant attention or they wilt. It seems a pity to think that the
money spent this year should be practically wasted for want of future
care … It is a pity to see visitors lingering about the room without
knowing how to approach this dead world of muted instruments.
Occasionally, when for a few minutes notes are heard in the gallery,
people float in from the adjoining rooms to listen to the sweet sounds of
the music of yesterday. This is perfectly natural. There is no doubt about
it that the instruments should be played at least once a day as they are in
Leipzig, Munich, Berlin and the other centers of musical instruments
abroad. The late Oscar Sonneck was keenly aware of the indifferent use
made of our collections of musical instruments in this country and he
pointed out long ago that old musical instruments did not have to be
silent continuously – indeed, their entire educational significance
depended on their being played. He might have added that music is a
wonderful relaxation in a museum primarily devoted to the eyes. The
Mannes concerts are of course a strong proof of this fact. Lectures on
the musical instruments could be given at regular intervals by expert
persons in the present gallery and musical illustrations should
accompany them. If something more formal could be arranged it could
perhaps take place in the auditorium with good results, as the concert put
on by the American Musicological Society so happily proved.
As for the replacement of the Cristofori piano's soundboard, despite several
consultations by Sachs and his workmen the wrong wood was selected for the
new soundboard (Atlantic white cedar was used rather than the original
Mediterranean cypress), and only around a square foot of the original was
preserved, which is insufficient to reconstruct the original scaling prior to a
later compass shift, or to determine whether in fact the case has been cut
down, according to a recently proposed theory (Schwarz, 2001).
Another ethical issue concerns the use of certain materials derived from
endangered species in conservation work. At present it is still legal in most
parts of the world to own musical instruments made of these materials,
though with the passage of resolutions by the Convention on International
Trade in Endangered Species of Wild Fauna and Flora (CITES) and the US
Department of the Interior Director's Order no. 210, the international and US
interstate transport, sale, and transfer of such musical instruments – of any
date of manufacture – that were purchased after 1976 are now restricted.
While the author condemns the killing of elephants, whales, and turtles, as
well as the destruction of tropical forests for any purpose, and promotes the
use of synthetic materials in the reconstruction of missing or damaged parts,
he fears that fine instruments will be stripped of parts or fittings made of
ivory, tortoiseshell, whalebone, rosewood, etc., in order to avoid legal action.
Clearly, nothing is gained and no species is spared by prying the ivory facing
off a 200-year-old bow, or even one made a year ago. Furthermore, musicians
must be able to travel freely in pursuing their international careers without
fear of having their instruments confiscated, as well as buy and sell them.
References
Instruments pour demain: Conservation et restauration des instruments de
musique (SFIIC: Champs-sur-Marne, 2000).
Keilinstrumente aus der Werkstatt Ruckers: Schriften des Händel-Hauses in
Halle 14 (Halle an der Saale, 1998).
Stewart Pollens, “Curt Sachs and Musical Instrument Restoration,” The
Musical Times 130/1760 (October, 1989), pp. 589–594.
Stewart Pollens, The Early Pianoforte (Cambridge, 1995), pp. 90–92.
Gabriele Rossi-Rognoni, ed., Restauro e conservazione degli strumenti
musicali antichi: la spinetta ovale di Bartolomeo Cristofori (Florence,
2008).
Kerstin Schwarz, “Bartolomeo Cristofori: Hammerflügel und Cembali im
Vergleich,” Scripta Artium 2 (Autumn, 2001), pp. 23–67.
F
Flute
Modern metal flutes have bodies made of plated brass, nickel silver, silver,
gold or platinum. To repair dents, deformations, and areas requiring soldering
see Brass Instruments and Soldering. Special mandrels are available for
reshaping dented or misshapen head and body joints of certain models or
flutes; mandrels can also be fabricated to fit other models (see
Metalworking). When flute tenons wear from repeated assembly and
disassembly, the head and foot joints may be at risk of sliding off. It is
dangerous to rely upon heavy greases to stabilize worn parts; special tenon
expanding tools and swedging dies are available that can be used to achieve a
proper fit. The sections on Electrocleaning and Electroplating and Silver
Cleaning describe techniques for refreshing the surfaces of metal parts.
See Vulcanite and ebonite for recommendations for cleaning head joints
and other parts made of these materials. Additional information can be found
under Boxwood and Ebony and ebonizing.
Fortepiano maintenance
Stringing
Action regulation
Miscellaneous repairs
If a broken shank and a new piece that is to be grafted onto it are held
together and planed at the same angle, they will line up perfectly when the
graft is turned around for gluing. If a block plane is clamped in a workbench
vise with the sole facing up, the planing operation is easier. If the break is
short (for example, straight across at the hammer head), the shank and new
extension can be planed at an acute angle without appreciably shortening the
original section, and thereby providing an extended gluing surface. Wrapping
with thread is a convenient method of holding the two pieces together, and
one can shove the action back into the piano while the glue dries. However,
the thread should be removed after the glue has set. The author suspects that
one often finds thread wrapped around old repaired hammer shanks because
tuners did not trouble themselves to come back the next day to remove it.
References
Claire Chevallier and Jos van Immerseel, eds., Matière et Musique: The
Cluny Encounter (Antwerp, 2000).
Peter Donhauser, ed., Restaurieren, renovieren, rekonstruieren: Methoden
für Hammerklaviere (Vienna, 1997).
Rosamond Harding, The Piano-Forte: Its History Traced to the Great
Exhibition of 1851 (Cambridge, 1933).
Stewart Pollens, “Early Nineteenth-Century German Language Works on
Piano Maintenance,” Early Keyboard Journal 8 (1990), pp. 91–109.
Thomas Steiner, ed., Instruments à Claviers – Expressivité et Flexibilité
Sonore (Bern, 2004).
H. Welcker von Gontershausen, Der Flügel (Frankfurt am Main, 1856).
French polishing
References
The Art and Science of Gilding: A Handbook of Information for the Picture
Framer (Rochester, NY, 1909).
The Cabinet-Maker's Guide, or Rules and Instructions in the Art of
Varnishing, Dying, Staining, Japanning, Polishing, Lackering, and
Beautifying Wood, Ivory, Tortoise-shell, and Metal (Concord, NH, 1827).
The French Polisher's Handbook, with a Section on Gilding and Bronzing by
“A Practical Man” (London, n.d.).
Paul N. Hasluck, Woodfinishing, Comprising Staining, Varnishing, and
Polishing (London, Paris, New York, and Melbourne, 1906).
R. Moore, The Artizans' Guide and Everybody's Assistant (Montreal, 1874).
N. Nosban and W. Maigne, Nouveau Manuel complet de l'ébéniste (Paris,
1887).
A. Romain, Nouveau Manuel complet de fabricant de vernis de toute espèce
(Paris, 1888).
André-Jacques Roubo, L'art du menuisier (Paris, 1769–1774),
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London and New York, 1909).
J. Stokes, The Cabinet-Maker and Upholsterer's Companion (Philadelphia,
1889).
Jean-Felix Watin, L'Art du peintre, doreur, vernisseur (Paris, 1772).
The Woodworker Series: Staining and Polishing (Philadelphia and London,
n.d.).
References
Robert Dowland, Varietie of Lute-Lessons (London, 1610).
Charles Ford, ed., Making Musical Instruments: Strings and Keyboard (New
York, 1979).
Vincenzo Galilei, Dialogo della musica antica et della moderna (Florence,
1581).
Paul N. Hasluck, Handbook of Knotting and Splicing (London, 1904).
Mark Lindley, Lutes, Viols and Temperaments (Cambridge, 1984).
Robert Lundberg, Historical Lute Construction (Tacoma, 2002).
Marin Mersenne, Harmonie universelle (Paris, 1636–1637).
Des Pawson, The Handbook of Knots (New York, 1998).
G
Gilding
Water gilding
Gesso sottile is then applied over the gesso grosso. Gesso sottile is made
with slaked plaster of Paris or gilder's whiting. Once slaked, the plaster of
Paris or gilder's whiting will no longer set or harden when remixed with
water. To slake plaster of Paris or whiting, it is sifted into a large quantity of
water (for example, a pound of plaster can be added to a gallon of water), and
is then left to stand for at least a few hours (some early recipes, such as that
found in Cennini's fifteenth-century Il Libro dell’ Arte, suggest letting the
plaster soak for a month, but this is not necessary). The water is then poured
off, and the slaked plaster is placed in a piece of cloth, which is wrung out to
remove most of the water. The plaster is then formed into little cakes and left
to dry. When needed, the cakes are soaked in water, thoroughly pulverized
with a glass muller, and then left to dry once more. This finely powdered
material is then sifted into a double boiler containing warm glue size until it
reaches the consistency of a light batter. It is important that this mixture not
be brought to a boil. The gesso sottile is then lightly brushed over the gesso
grosso. Several coats may be applied. One of the properties of gesso sottile is
that it can be water-polished, that is, rubbed over with a lightly moistened
cloth or pad to bring up a very smooth surface.
Bole is a soft clay, generally colored, though sometimes white, that is
emulsified with size until it reaches a creamy consistency. This is applied on
top of the gesso sottile and creates a surface that can be burnished after the
gold leaf has been applied to it. Bole is commercially available in several
forms: in dried cakes and in paste form. The paste form is easier to work with
as it eliminates the step of mulling the dried cakes with water. If the paste
form is used, take 4 parts of the bole paste and combine it with 3 parts warm
water until it reaches the consistency of light cream. If dried cakes are used,
add warm water until this creamy consistency is reached, though make sure
that the clay is well mulled on a glass slab to eliminate any coagulated
masses of clay. Then warm 1:10 rabbitskin glue (4 parts) and gradually stir it
into the above creamy mixture until it begins to stiffen and stand in a peak
(like mayonnaise). After it has reached that consistency, slowly add more
glue until it reaches the consistency of light cream. Several coats of bole may
be applied.
When repairing damaged surfaces, it is important to match the color of the
bole with the surrounding area, as this affects the hue of the gold that is
ultimately laid on top. Bole is available in several basic colors: black (or
gray), yellow (ochre-colored), red (burnt-sienna-colored), and white, but
these colors can be adjusted by mixing them together or by adding
watercolors from tubes. After the bole has dried, the gold (or silver) leaf is
laid down. Today, gold leaf comes in a variety of karats (24, 23¾, 23½, etc.),
which should be matched for color to the surrounding areas. When selecting
the proper karat leaf, keep in mind that old surfaces may be soiled or covered
with varnish, which affects their hue. It is helpful to have sample pieces of
veneer or cardboard gilded with different karats of leaf, sections of which can
be varnished and “patinated” to ascertain which karat of leaf to use when
reconstructing lost or damaged areas.
Double-weight gold is somewhat thicker than standard-weight leaves, and
thus it is easier to handle. So-called “patent” or “transfer” leaf comes lightly
adhered to a paper backing and is often used when gilding outdoors or in
drafty areas that might blow away regular leaf, which is generally interleaved
between sheets of thin paper dusted with rouge. Gold leaf is sold in “books”
of 25 leaves 3¼ inches square; silver leaves are generally 3¾ inches square.
Patent leaf can also be bought in rolls of various widths for applying
decorative banding, such as is found on harpsichord cases. When using loose
leaves of gold, they are generally spread out on a gilder's cushion, which can
be made with a piece of ¾ inch thick wood or plywood cut to about 6 inches
by 12 inches (150 mm × 300 mm) (Figure 10). Lay several sheets of felt or
cotton batting over the top side and cover with white (alum-cured) sheepskin,
flesh side up, which is stretched taut and tacked along the edges. A folding
draft-screen made of parchment or heavy paper can be fitted to the back end
of the cushion to prevent leaves from blowing off, which is useful in drafty
environments. Individual leaves can then be picked up with a gilder's knife
and carefully deposited on the leather surface of the front section of the
cushion. You then gently blow straight down on the leaf to flatten it out
against the cushion. The gilder's knife, which has a straight blade about 6
inches (150 mm) or 8 inches (200 mm) in length and a polished, nick-free
cutting edge, is used to cut pieces from the leaf to fit areas to be gilded. The
gilder's tip, a special brush made with long squirrel hairs projecting from a
folded card, is wiped along your cheek to pick up a little facial oil, which
helps the gold leaf adhere to it when it is transferred from the gilder's cushion
to the object being gilded. If your skin is insufficiently oily, rub some skin
cream or a little petroleum jelly on the back of your hand to rub the gilder's
tip across. Just before the leaf is laid down, the bole is brushed with water to
which a little ethanol has been added to reduce surface tension; once this is
done, the gold leaf is applied with a gilder's tip. As soon as the gold leaf
touches the wet surface of the bole, it immediately adheres. If there are any
“holidays” (i.e. areas not covered by leaf), the bole can be remoistened and
“faulted” with “skewings” (small fragments of gold). These skewings are best
handled with gilder's squirrelhair mops, which come in a variety of sizes.
Mops are also useful in tamping down the gold leaf against the wet bole.
Because they have a tendency to pick up moisture from the wet bole, it is
useful to have a number of dry ones on hand. Wads of cotton wool can also
be used to tamp down the gold leaf.
After the gilded areas have dried, areas of gold leaf can be burnished with
agate burnishers, which produce a lustrous surface that resembles polished
metal. Burnishing is sometimes restricted to highlights that contrast with
nonburnished areas. Water-gilded surfaces are fragile and can be damaged by
moisture, so after burnishing they should be given a thin coat of shellac or
synthetic varnish such as Soluvar or Paraloid B-72. Crevices, hollows, and
embossed areas that tend to collect grime can be subtly “antiqued” with
pigments mixed with thinned Soluvar, Paraloid B-72 varnish, or shellac. Be
aware that watercolor, egg tempera, and acrylic emulsion paints (which
contain water) may disturb water gilding. To further integrate newly gilded
areas, places that might have been subjected to gradual wear can be lightly
rubbed with a piece of coarse wool cloth to wear through the gilding and
reveal a bit of the underlying bole.
Oil gilding
This method, also called mordant gilding, is often used when gold leaf is
applied directly over painted surfaces, such as the gold banding on painted
harpsichord cases. It is also used directly on wood, metal, and glass. Briefly,
an oil varnish, or size, is applied in areas to be gilded, and when the surface
of the varnish becomes tacky, the gold leaf is applied to it. Japan gold size
dries very quickly and is convenient for gilding small areas. Commercially
gilding varnishes are available that have specified drying rates (such as 3 and
12 hours), which are useful when large areas of gold must be applied. Oil
gilding cannot be burnished.
Mercury gilding
Also known as fire-gilding, mercury gilding was often used in gilding brass
or bronze mounts, such as those found on early nineteenth-century Viennese
fortepianos, and sixteenth- through eighteenth-century silver-gilt trumpets
and sackbutts. This process, known since ancient times, involves combining
mercury and gold to form an amalgam. To form this amalgam, the gold does
not have to be fused, but only raised to red heat, though the mercury must be
close to its boiling point, which is about 600°F (316°C). At this and lesser
temperatures, mercury has an affinity for gold and will readily absorb it.
Traditionally, a crucible was lined with a slurry of yellow ochre, allowed to
dry, and then heated over glowing embers (without the use of bellows,
according to the sixteenth-century sculptor and goldsmith Benvenuto Cellini).
Thin sheets of gold and mercury in a 1:6 to 1:8 proportion were stirred with
an iron rod until the gold and mercury amalgamated. After cooling, the
amalgam was wrapped in a piece of leather and squeezed to remove excess
mercury. The object to be gilded had to be absolutely clean of oxidation and
oil or grease, and could be scratch-brushed or etched with nitric acid just
prior to gilding, not only to expose a fresh surface but also to provide tooth
for the amalgam, which was applied with a stiff brush. A ground made by
dissolving 1 g of mercury in 3.5 ml nitric acid was sometimes painted on just
prior to gilding. After the amalgam was brushed on, the object was placed in
glowing embers to drive off the mercury, while the gold adhered to the brass
or bronze object. The amalgam could be reapplied and refired to achieve a
thicker and more durable layer of gold. Another technique involved painting
the surface of the object with mercury (called “quicking”), laying gold leaf on
top, and then subjecting the object to heat. After firing, mercury-gilded
surfaces were matte, but they could be scratch-brushed or burnished with
polished agate to create a brilliant effect. As with water gilding, burnishing
was often used to create highlights that contrasted with matte areas. Mercury-
gilded surfaces could also be patinated, or colored, with solutions of
ammonium chloride, potassium nitrate, and cupric acetate.
Due to the obvious dangers of working with mercury and its vapors,
mercury gilding has been largely supplanted by electroplating, a process that
came into wide use around 1860 (see Electroplating and electrocleaning). It
may be difficult to discern whether an object has been mercury-gilded or
electroplated; however, unlike most electroplated objects, the undersides of
mercury-gilded objects were often left ungilded, and one may see brush
marks or drips where the mercury amalgam inadvertently ran. If the leafing
technique was used, one may see overlapping lines left by the square leaves
of gold. Electroplating is sometimes preceded by the application of mercury,
so its discovery by X-ray fluorescence, for example, does not necessarily
indicate that the object was mercury-gilded.
Gilding on leather
Gilded designs and lettering on leather are done with embossing tools,
patterned rollers, and metal type. Glair (slightly whisked egg white) is first
applied to the leather and allowed to dry thoroughly. The leaf is then laid
down on the leather, and the embossing tools, rollers, or type that have been
heated up to about 240°F (115°C) are pressed against the leaf for a few
moments, which softens the glair sufficiently for the leaf to adhere. After
cooling, the excess leaf is wiped off with a soft cloth. The gilded areas can be
given a thin coat of shellac or synthetic varnish (such as Soluvar retouching
varnish or Paraloid B-72, 10–15% in xylene) to protect it. If special
ornaments need to be matched, embossing tools can be fabricated out of
square or round brass stock using gravers and punches. Bookbinding and
leather-working suppliers sell a wide variety of shapes that may suffice.
The areas to be gilded are painted with bole that has been tempered with
rabbitskin glue (see above). After drying, breathe on the bole to activate the
glue and lay down the gold leaf. After it has set, it can be burnished with an
agate burnisher. Glair, a weak solution of gum arabic, or garlic juice can also
be used as mordants to attach gold leaf directly to paper or parchment. These
liquids are applied with a quill pen or brush, and when almost dry, the gold
leaf is laid down and rubbed with a burnisher until it adheres. Another
technique is to write or paint directly with shell gold, which is pulverized
gold leaf mixed with gum arabic. Shell gold (as well as shell silver) can be
made by grinding gold or silver leaf together with gum arabic using a pestle
and mortar. In earlier times, the resulting paste was deposited in a seashell
(hence the name “shell gold”), where it could be picked up with a quill or
brush. Shell gold and silver can be purchased today in little discs or tablets
glued onto a small plastic dish. Shell gold and silver cannot be burnished.
Do not use water to clean water-gilded areas, as this will remove the
gilding. Mineral spirits, or a mixture of mineral spirits with increasing
proportions of ethanol, acetone, or ethyl acetate, may be more effective, but
any combination of solvents must be tested in an inconspicuous area.
Small unburnished areas can be retouched with shell gold or gold powder
applied with Soluvar retouching varnish or Paraloid B-72 (10–15% in
xylene). If gesso and bole have been lost, they must be built up as described
above. Patination can be applied with watercolors, artist's quality acrylic
paints, or pigments applied in egg tempera, Soluvar retrouching varnish, or
Paraloid B-72.
On old, gilded work, some show-through of bole and gesso is acceptable
and even aesthetically desirable, particularly in areas that might have been
subjected to wear in the course of use or handling. However, fresh chips and
areas that look overtly damaged should be reconstructed, gilded, and
patinated to blend in with undamaged areas. (See sections on Mold making
and Compo, or pastiglia for techniques of reconstructing carved and gesso
ornaments.)
References
The Art and Science of Gilding: A Handbook of Information for the Picture
Framer (Rochester, 1909).
The Carver and Gilder (London, 1864).
Benvenuto Cellini, The Treatises of Benvenuto Cellini on Goldsmithing and
Sculpture, trans. C. R. Ashbee (New York, 1967).
Cennino D’Andrea Cennini, The Craftsman's Handbook: The Italian “Il
Libro Dell’ Arte”, trans. Daniel V. Thompson Jr. (New York, 1954).
The Gilder's Manual (New York, 1876).
Peter and Ann Mactaggart, Practical Gilding (Welwyn, 1984).
Animal-hide glue
The hides, horns, and bones of cattle, as well as the skins and parchment
derived from the skins of sheep, goats, and pigs, rabbits, and the swim-
bladders, or “sounds,” of certain fish are used to make animal glue. The
process of manufacturing glue from animal hides begins very much like the
process of making leather, in that the fresh hides are first “limed,” or steeped
in solutions of lime (calcium oxide) or caustic soda to remove the hair. In
making hide glue, the liming is continued somewhat further in order to
remove other unwanted material. After liming, the hides are neutralized with
acid or simply washed. Further treatment of the hides with alkali and acid
removes some of the grease, though boiling drives off the rest, which is
skimmed off. The resulting liquor may be bleached and preservatives added
before it is poured into pans or molds and cooled. The gelled glue is often cut
into sheets, thoroughly dried on metal netting, and then broken into flakes or
ground up.
Animal glue consists primarily of gelatin, though another constituent,
chondrin, has greater adhesive power. In the manufacture of gelatin, chondrin
and other materials are removed, yielding a pale jelly. While gelatin is
sometimes considered a “purer” substance than glue, it lacks adhesive
strength and is often used as a size or as an adhesive when great strength is
not required or desirable.
Bone glue is prepared in a similar fashion to hide glue, though the
considerable amount of grease contained in bones may require steaming or
treatment with petroleum solvents to remove it. The resulting liquor is
generally more dilute than that derived from hides and may not gel upon
cooling. Continued boiling to concentrate the stock would weaken the
resultant jelly, so excess water is extracted in a vacuum evaporator. Glue
made from bones is typically less flexible than that made from hides; for this
reason, it is sometimes preferred for gluing mortises and tenons, where
rigidity is desirable. The two kinds can be mixed to produce a glue having
intermediate properties. French woodworkers employ three types of wood
glue: colles de peaux (hide glues, considered the strongest and most
expensive), colles de nerfs (nerve glues, considered of good quality), and
colles d'os (bone glues, generally thought to be of lesser quality but
recognized for their rigidity). For veneering, hide and bone glues are
sometimes used in a proportion of 1:4; for general joinery, a proportion of 1:2
is advocated.
Commercial animal-hide and fish glues that are liquid at room temperature
have been chemically treated (often by the addition of urea) to prevent them
from gelling. They are generally not as strong as the glues that must be
heated, and in some cases may revert to a gummy state in high humidity.
Glues are graded according to their viscosity under standardized test
conditions, and various grading and numbering systems are employed (for
example, those of Peter Cooper and the National Association of Glue
Manufacturers). The Peter Cooper grades (which run from A extra, 1 Extra,
No. 1, 1X, 1¼, 1⅜, etc. down to No. 2) are determined by dissolving 25
grams of glue in 100 ml of water, heating to 180°F and allowing the liquid to
pass through a viscosimeter that has been adjusted so that 50 ml of water
passes through in 15 seconds. The various Peter Cooper grades pass through
the viscosimeter in the following times (in seconds):
A Extra 45
1 Extra 40
No. 1 35
1X opaque 32
1X clear 29
1¼ 27
1⅜ 25
1½ 23
1⅝ 21
1¾ 19½
1⅞ 18
No. 2 16½
Wheat paste
Stir 1 part wheat starch (such as Aytex-P) into 4 parts deionized or distilled
water.
Let stand for at least 1 hour.
Cook over a medium-high heat until thick and translucent for 15–25
minutes.
Remove from the heat and allow to cool.
Before use, strain well (in Japan, this was traditionally done with a special
horsehair paste strainer) and dilute with water until a creamy consistency is
reached.
Undiluted, cooked paste may be stored in the refrigerator for several
weeks.
Rice paste
Casein glue
References
R. Livingston Fernbach, Glues and Gelatin, a Practical Treatise on the
Methods of Testing and Use (New York, 1907).
C. V. Horie, Materials for Conservation (London, 1987).
Allen Rogers, Industrial Chemistry: A Manual for the Student and
Manufacturer (New York, 1931).
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
Reference
P. Fiorentino, M. Marabelli, M. Matteini, and A. Moles, “The Condition of
the ‘Door of Paradise’ by L. Ghiberti: Tests and Proposals for Cleaning,”
Studies in Conservation 27/4 (November, 1982), pp. 145–153.
Faux finishes have been used to decorate the cases of organs, harpsichords,
and other keyboard instruments since the sixteenth century (notably those
made by Flemish and “Antwerp” school makers). The elaborately carved legs
of many of the rosewood-veneered square and grand pianos made in the mid
to late nineteenth century were often not made of solid rosewood but were
grain-painted over cheap, light-colored woods such as poplar. Even smaller
instruments, such as lyre guitars and harps, often had grain-painted bodies.
In the nineteenth century, grain painting was a specialized craft that was
extensively employed in decorating interior woodwork, such as doors,
columns, wainscoting, and moldings, as well as furniture. Today it is largely
the domain of hobbyists, and perhaps because of its popularity, the
specialized tools that were once the province of this professional craft are
again widely available. These tools include steel and rubber graining combs,
graining rollers, and special brushes, such as hog-bristle mottlers and badger
blenders.
In the nineteenth century, professional grainers generally did their interior
wood-grain painting in distemper, or watercolor medium. The commonly
used pigments, such as raw and burnt umber, raw and burnt sienna, the
ochres, Venetian red, Vandyke brown, drop black (i.e. bone or “ivory”
black), and lead white, were available pre-mixed in a watercolor medium,
generally a solution of gum arabic. Some grainers ground dry pigments in a
mixture of water and ale or beer. Generally, a ground color was laid down
over a well-smoothed surface that was sometimes sealed with a thin coat or
two of shellac to prevent the resins in knots from breaking through the
painted surface. Graining was done over the ground tone, and the best
grainers were extremely deft at imitating the year-rings, rays, birds’ eyes, and
other characteristics of virtually every type of cabinet-grade wood. Marbling
was often done in oil colors, which was thought to provide a greater sense of
depth and transparency required of marble and other stones, such as porphyry
and granite.
Restorers must often retouch these faux finishes, or employ these
techniques in general retouching. For example, it is often necessary to
integrate new edgework in violins or to integrate fills in wood that have been
made with putties or other materials. For grain painting to be convincing, the
transitions from early to late year-ring growth, as well as from sapwood and
heartwood, must be imitated. Some of the techniques used in marbleizing
paper are also valuable in general restoration work.
For imitating mahogany, Ernest Spon, Workshop Receipts for
Manufacturers and Scientific Amateurs (London, 1909) provides the
following instructions:
Vandyke brown and a little crimson lake ground in ale laid on, allowed
to dry and then smoothed, form the ground. Then lay on a second thicker
coat, soften with a badger-hair brush, take out the lights while it is wet,
and imitate the feathery appearance of mahogany heart. Soften, and top
grain with Vandyke brown laid on with an overgraining brush of flat
hog-hair combed into detached tufts. In softening, be careful not to
disturb the under color.
Lay the color off in the direction of the grain. To remove any
objectionable brush marks use the badger blender. Stipple and blend
both with this brush. It will be observed that a panel of oak will have
coarse lines on one side, and that these gradually become finer as they
approach the opposite side. To make these growths use a 3-inch leather
coarse comb to begin with, and follow with steel combs of requisite
fineness to about the middle of the panel, or a little beyond, according to
the character of the wood sample you are imitating. The side opposite to
the coarse grain may be done with the rubbing-in brush, in some cases,
by drawing the side of the brush downward. Over these lines or grains
run a steel comb in a wavy manner, to produce the pores; use combs of
sizes corresponding to the grain … On top of this combing the figures
are made. With a dry rag held tight over the right thumb-nail and with
the loose end thereof held in the left hand proceed to wipe out the heart
growth; some call it the sap … This graining rag is used in several folds,
and sometimes, in place of the thumb, a piece of bone is used, it being
flat and about the width of the thumb-nail, which it is to replace, the left
hand keeping the loose end of the rag away from the work … Note,
when using the graining combs frequently wipe them off with a dry
clean rag. Another effect often made with the combs is had by placing a
piece of cheese-cloth over them, changing the cloth by drawing it with
the left hand as you work; this gives a softer grain effect than where the
plain combs are used. It is particularly good next to a wiped-out part,
where the clear-cut comb marks would be too harsh. It produces a more
woody appearance … After doing the wiping-out work it only remains
to do the overgraining. Overshading is also a feature of this part of the
work. The purpose of both is to furnish a natural variety of shade and
light, and should not be overdone. The color for the purpose must be
mixed specially, using distemper color, with burnt umber as the
pigment. Lines are put in with the bristle liner and then blended with the
badger brush. This work requires care, as it is liable to soften up the
undercoating of stippling, which is usually done. I have usually laid a
glaze of the graining color over the work when done and dry, for this
takes off the raw mechanical look of the job, and also makes it more
uniform of texture and color. In running the overgrainer, the hairs will
naturally separate, and, if [they do] not, then separate them with a coarse
comb, or with the finger of the hand that handles the brush. Fill the
brush with a weak color and draw it the way of the natural grain of the
wood. The overgraining should be lighter where the figures have been
made. Then, before the work is dry, draw the overgrainer lightly and
with a wavy motion across the grain … Vandyke brown is a useful color
for glazing with, owing to its richness of tone and its transparency, but
for a warm effect it is toned with burnt sienna, while for a cool effect a
little blue-black is added.
This gives some sense of the complexity of the wood-graining process. Kelly
also gives instructions for marbling. Here are his recommendations for
imitating porphyry:
Make the ground with purple, brown, and rose pink. The graining colors
are vermilion and white lead, ground separately in turpentine, with a
little gold size as binder; more turpentine must be added before the color
is applied. When the ground is dry, fill a large brush with the vermilion,
and remove nearly all of it by scraping it off with a palette knife over the
edge of a paint pot. Then, holding a short iron rod, or a piece of broom-
handle firmly in the left hand, strike the brush smartly upon it, which
will cause a shower of particles of color. These spots must appear very
fine on the surface of the work. Now repeat the operation with the red,
then lighten the color a little with white lead, and sprinkle again. Finally,
give it a shower of white lead spots. When the work is dry, place a few
white veins across it. Some put in the fine spots with a graining disc
wheel, and such work has greater regularity of form than that done by
sprinkling. Any parts that are not to be spotted will have to be protected
by paper. This marble may also be done in water color, with a coat of
varnish for protection; it is very good for interior work. Some varieties
of this marble have a narrow opaque white vein running among the
spots. It cannot be put in until the spots are dry. These veins are made
with a sable pencil [fine brush], while the threads are drawn out
afterward with the feather.
For imitating walnut, Kelly suggests that the heartwood can be formed with
crayons, which are also recommended for imitating certain features in oak
and other woods as well. These crayons were not the wax-based type in
general use today but were made in the following manner:
To make graining and marbling crayons take pipe clay and the color and
mix both together; then have ready some strong hot soapsuds, and mix
with the clay and color until like putty in consistency; roll it out on a
board to a thickness of about ¼ inch; with a broad-bladed knife cut it
into strips of about ¼ inch, making the crayon a little less than ¼ inch
square when dry.
To prevent distemper (water-based) media from drying out too quickly, and
to make the graining thicker so that it stands in relief, Kelly recommends use
of a preparation termed megilp. He states that megilp for water media can be
made by taking equal parts of soap and wax, the later being melted into the
hot soapy water, and then adding this liquid to the graining color in very
small amounts. Megilp for oil media was made in other ways, though very
often by mixing equal quantities of a drying oil (such as linseed oil to which
sugar of lead, or lead acetate, was added as a drier) with mastic varnish
(generally mastic resin dissolved in turpentine). Other proportions of drying
oil to mastic varnish were also used, but the net result was a medium having
the consistency of jelly or butter.
While professional grainers of the nineteenth and early twentieth centuries
were adept at imitating woods and stone with paint, the early grain painting
and marbling found on musical instruments (in particular the outer case
painting of Ruckers harpsichords, which were often painted in imitation of
porphyry) is sometimes extremely crude – almost a caricature of this art.
Though the Ruckers’ case painters typically got the basic ground color right,
the veining and other inclusions were often perfunctorily dashed in with a
few brush strokes. In later years, most of these original painted surfaces were
deemed expendable and were overpainted.
References
Phileas Boeck, Die Marmorirkunst (Vienna, Pest, and Leipzig, 1896).
Leslie Carlyle, The Artist's Assistant (London, 2001).
Ashmun Kelly, The Standard Grainer Stainer and Marbler (Philidelphia,
1923).
Spon's Workshop Reciepts for Manufacturers and Scientific Amateurs
(London, 1909).
J. Stokes, The Cabinet-Maker and Upholsterer's Companion (Philadelphia,
1889).
0.3 0.0000118
0.5 0.0000197
1.0 0.0000394
2.0 0.0000787
3.0 0.000118
4.0 0.000158
5.0 0.000197
6.0 0.000236
9.0 0.00035
12.0 0.00047
15.0 0.00059
20.0 0.00079
25.0 0.00098
30.0 0.00118
40.0 0.001575
50.0 0.00197
55.0 0.00217
Guitar
Stringing
Below are Antonio Stradivari's string recommendations written on his
guitar fingerboard pattern, Museo Stradivariano no. 375:
1st e1 0.64
2nd b 0.81
3rd g 1.02
4th d 1.36
5th A 1.82
6th E 2.42
Below are classical guitar gut string gauges recommended by the guitarist,
composer, and musicologist Emilio Pujol in his Escuela razonada de la
guitarra (1934). Pujol is known to have played a guitar made by Antonio de
Torres.
** Probably similar to the Pirastro gauge system, where each gauge number equals 0.05 mm.
Figures 11a, 11b, and 12 illustrate a few guitar repairs made by the author.
Figure 11a Clamping a loose bar in a flamenco guitar by Miguel Angel
Senovilla, Madrid, 1998.
Figure 11b Clamping a separation between the back and sides with spool
clamps.
Figure 12 Copies of tuning-machine parts for a triple-necked guitar by
André Augustin Chevrier, Mirecourt, c.1830. Bronze gears and tuners were
cast from silastic rubber molds. The steel screws were turned on a
watchmaker's lathe.
References
Stefano Grondona and Luca Waldner, La Chitarra di Liuteria (Sondrio,
2001), pp. 168–176.
Emilio Pujol, Escuela razonada de la guitarra (Buenos Aires, 1934).
Ephraim Segerman, “Shelley's Guitar and 19th Century Stringing Practices,”
FoMRHI Quarterly 67 (April, 1992), pp. 41–42.
Ephraim Segerman, Northern Renaissance Instruments website, February 16,
2014.
Gut strings
(see also Guitar, Harp, Lute stringing, Mersenne's Law, Viola da
gamba, Violin setup and stringing)
Gut strings for musical instruments were, and continue to be made, by
twisting prepared small intestines of sheep (though cow and hog gut are also
used). The intestines are first emptied of their contents by soaking them in
water and running them between the fingers, though today pressurized water
is used to clean them out. The guts are then soaked in brine for eight to ten
days and afterwards in fresh water for three or four days. They are then
placed on a bench and scraped with either a wooden blade or the back of a
knife until the softer interior membranes become detached and are pressed
out. The gut is soaked again for seven or eight days in a weak alkaline
solution made with 2 ounces of pearl ash (potassium carbonate or potassium
hydroxide) per gallon of water, and then lightly spun using an ordinary
spinning wheel. The number of strands of gut that are twisted together to
form musical instrument strings varies with the intended diameter; three or
four strands are commonly used for the thinner violin strings. After wiping
them down, the strings are passed through progressively smaller holes in a
brass plate, which makes them almost perfectly round, reduces them to the
proper diameters, and also polishes them. Gut strings are sometimes bleached
with sulfur fumes and oiled or varnished to preserve and strengthen them.
According to Robert Dowland's Varietie of Lute Lessons (1610), quality lute
strings were round, smooth, and clear when held up to the light, with the
thinnest strings having a whitish-gray or ashen color.
Gut strings are twisted to balance strength with flexibility. A low twist
provides the greatest strength because the individual fibers are more closely
aligned with the direction of force applied to the string; high twist provides
greater flexibility but the tensile strength is reduced because the fibers are at a
greater angle to the direction of force. When making roped strings, several
individual strings are twisted together. If the individual strings have been
twisted in a clockwise fashion and are then twisted together in a
counterclockwise manner, the fibers will realign along the length of the string
and thus will provide optimal strength along with flexibility. Unfortunately,
such roped strings do not have a smooth surface, as Dowland indicates.
In his Musick's Monument (1676), Thomas Mace describes four different
types of strings used in stringing lutes (see Lute stringing): Minikins, Venice-
Catlins and Lyons (for basses), and Pistoy Basses (which he suspected were
nothing more than thick Venice-Catlins dyed dark red). For the first three
choirs of the lute, as well as the octave strings (especially the sixth-course
octave string), he recommends Minikins. For the fourth, fifth, and most of the
other octave strings he recommends Venice-Catlins. For the great bass
strings, he recommended Pistoys or Lyons. Regarding the thick Venice-
Catlins and Pistoys used for bass strings, he describes them as being well-
twisted and smooth, which would seem to rule out the roped construction
described above. As it is improbable that roped strings would have been used
for the fourth, fifth, and octave courses, it is therefore unlikely that Venice-
Catlins were of roped construction, as is currently thought.
The tensile strength of gut strings varies considerably, and their breaking
frequency is not independent of diameter (as it is in metal strings) because of
the different twist rates used in various gauges (see Scaling); however, the
following formula is often used to calculate the safe pitch limit for a gut
string of a given length:
F = 240,000/L
where
Since the nineteenth century, a gut string gauge system has been used to
denote different diameters. The Pirastro gauge numbers used today follow
this system. Each gauge number is equal to 1/20 mm, so to convert a gut
string gauge number to millimeters, multiply by 0.05. The manufacturer's
gauging of strings is often not precise, so it is good practice to verify the
actual string diameters with a micrometer.
References
Robert Dowland, Varietie of Lute Lessons (London, 1610).
Thomas Mace, Musick's Monument (London, 1676).
Marin Mersenne, Harmonie universelle (Paris, 1636).
Leopold Mozart, Versuch einer gründlichen Violinschule (Augsburg, 1756).
Mimmo Peruffo, “The Mystery of Gut Bass Strings in the 16th and 17th
Centuries: The Role of Loaded Weighted Gut,” Lute Society of America
Quarterly vol. 29, no. 2 (May, 1994), pp. 5–14.
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
H
Handling, storing, and transporting of musical instruments: general
guidelines
Environmental considerations
Instruments that are made of wood, animal skins, and other organic
materials should be protected from extremes and fluctuations of temperature
and humidity: 70°F (20°C) and 50% humidity are considered optimal for
most instruments. Wood shrinks when the humidity decreases and swells
when it increases, but the rates of shrinking and swelling vary with grain
direction. Longitudinal dimensional changes are negligible, but the radial and
tangential changes are significantly greater (see Wood). Because instruments
such as violins, viols, lutes, guitars, harpsichords, and pianos have
soundboards and case structures that are constrained or reinforced by ribs and
bars that are glued across the grain, changes in humidity may cause these
parts to crack, warp, or separate. Changing humidity causes gut strings to
expand and contract and thus go out of tune, and temperature change will
have a similar effect upon metal strings. Because brass and steel strings
expand and contract at different rates, they will not rise and fall in pitch
together, thereby compounding the tuning problems of keyboard instruments.
Metal and wood organ pipes are affected differently by temperature and
humidity variations, causing them to go out of tune with each other.
Mechanical parts made of wood and other organic materials tend to go out of
adjustment or may cease to operate as a result of changes in humidity and
temperature.
Sustained humidity levels above 65% encourage the growth of mold and
mildew, which are especially destructive to key and action cloths, felt,
leather, and wood. It is also advisable to keep metal instruments at reduced
humidity levels, for at about 65% or higher, so-called “bronze disease” may
erupt in brass instruments, and steel and iron parts are prone to rust. In certain
instances, ethnographic instruments made in tropical environments may be
more safely stored and exhibited at higher humidity levels, but generally not
above 65%. Asian lacquered objects should be stored at 60% to prevent the
lacquer from buckling, cracking, and detaching from the underlying structure,
which in the case of musical instruments is generally of wood.
When instruments are made of both organic and inorganic materials – for
example, a wood flute fitted with silver keys – the environmental levels
suitable for the most sensitive component (in this case the wood) should take
priority.
Illumination levels should be kept as low as possible to prevent the fading
of varnishes, which are often tinted with fugitive organic dyes (see
Illumination levels: Figure 18). Cabinetry made of woods such as walnut,
mahogany, and rosewood is readily bleached by sustained exposure to light.
Ivory will turn yellow if stored in total darkness, though moderate levels of
natural or artificial illumination will keep it white. For this reason, ivory
instruments should be stored and exhibited so that a moderate amount of light
reaches all surfaces, otherwise masked or shaded areas will gradually turn
yellow. It is advisable to store pianos and other keyboard instruments with
their fall-boards in a raised position so that their ivory keys receive some
ambient light. Clear acrylic covers can be fitted to keep the keyboards clean
and prevent unauthorized handling.
Instruments and storage cases should be examined for woodworm, mites,
silverfish, and other pests. Chemical fumigants, desiccation, and freezing are
not appropriate methods of ridding musical instruments of these pests; anoxic
treatment is the best method, providing that the inert gas used to kill the pests
is humidified (see Disinfection, disinfestation, and fumigation).
Keyboard instruments
Organs
After playing, stop knobs should be pushed back and any couplers or
combination mechanisms that work against springs should be released or
disengaged. The dump-valve should be activated to empty the reservoir.
Stringed instruments
Stringed instrument cases are designed to safely hold the instrument and
several bows; extraneous objects (such as music, concert programs, rosin,
metronomes, and tuning devices) should be stored in outer pockets or
separately. When removed from their cases, violins, viols, lutes, and guitars
are safely carried by the neck with the other hand supporting the bottom of
the instrument. It is not necessary to wear protective gloves when handling
stringed instruments unless the neck itself is of special historic importance or
unusually fragile (nothing is more ludicrous to violinists than having an
instrument handed over to them before a performance by a conservator
wearing gloves). However, one should avoid touching varnished surfaces,
and any fingerprints, perspiration, or saliva that happen to land on the
instrument during handling or playing should be wiped off with a soft cloth.
After playing violins and viols, rosin dust (which is abrasive to varnish)
should be gently brushed or wiped off varnished surfaces as well as from the
strings and fingerboards. Musicians and researchers who visit collections
should not be allowed to use solvents, commercial cleaners, polishes, or
specially treated cloths (such as those impregnated with oil or silicone) to
remove rosin or to shine up instruments. Old, caked-on rosin should only be
removed by a conservator.
When handling bows, do not touch the hair as skin oil will prevent it from
drawing sound from the strings. Bows are safely held by the frog, leather
grip, or wrapping, and carried in an upright position. When examining the
head, one may support the tip of the head in the palm of the opposing hand,
but again, one should take care not to touch the hair. Bow hair should be
loosened after playing by giving the button a few twists or by unclipping the
frog. If left under playing tension, a bow may warp or lose its camber. Hair
that is reasonably loose under humid conditions during the summer months
may tighten up if the humidity drops in the winter.
Wind instruments
Before hand-carrying a woodwind or brass instrument, check to see that the
joints, tuning slides, bits, and crooks are sufficiently secure. Mouthpieces and
clarinet bells, for example, are relatively heavy and can fall off the instrument
if they are not properly fitted. Special oils and greases are employed in
lubricating tenons, valves, tuning slides, and crooks (see Brass instruments).
Over time, these lubricants may evaporate or harden, causing parts to seize. If
the various parts cannot be disassembled with a light touch, do not apply
force (again, see Woodwind instruments and Brass instruments). If a
woodwind instrument is new or has not been played regularly, it is advisable
to “break it in” by gradually increasing the playing time, beginning with
perhaps ten minutes the first day, and gradually increasing playing time to
about an hour over a period of a week or more (see Woodwind instruments).
This allows the moisture level in the wood to build up gradually. When a
woodwind instrument is played, condensed moisture drips down the bore,
where it is adsorbed, while the external surface remains comparatively dry,
thereby setting up tension in the wood that may result in cracking or warping.
After playing, an appropriate swab should be inserted and pulled through the
bore to absorb condensed moisture. A traditional method was to use a turkey
feather, which was inserted and twisted to spread the moisture evenly around
the bore to facilitate even evaporation. The bores of woodwind instruments
that are in regular use are swabbed with oil to help repel moisture. The types
of oil include almond oil, though it is apt to become rancid; linseed oil, which
hardens to form a varnishlike film; and mineral oil, which avoids the
problems of rancidity and hardening, but was not traditionally used. Oiling is
done periodically, not necessarily before each use. Historic woodwind
instruments that are not played and are kept in storage or on display should
not be oiled. Brass instruments, even if lacquered, should be handled with
cotton or nitrile gloves. Latex gloves should not be used because they are
vulcanized (processed with sulfur) and are thus potentially corrosive. For this
reason latex gloves must never be left inside carrying or storage cases. Before
playing brass instruments, pistons and slides should be cleaned of old
lubricants, and fresh oils and greases should be applied (see Brass
instruments). After playing, they should be rinsed with running water and
rotated to eject as much water as possible; bells and other accessible areas of
the bore should be wiped dry with a soft cloth. If metal instruments have been
played without gloves, they should be wiped down with a quick-drying,
grease-cutting solvent (such as hexanes) before putting them back on display
or in storage. Brass wind and woodwind instruments are easily damaged by
extraneous objects (such as music, concert programs, swabs, metronomes,
and tuning devices) placed in their fitted cases.
Percussion instruments
Keyboard instruments
Keyboard instruments that are no longer played should have their strings
tuned down. This should be done gradually (perhaps over a period of several
weeks) and evenly throughout the entire keyboard range. Some tension
should be retained to prevent tuning pin coils from springing loose and to
keep the strings reasonably straight. Keyboard instruments that are in regular
or frequent use should be maintained at their optimal pitch. Continually
raising and lowering the pitch disturbs the delicate equilibrium between
string tension and case structure that is required for tuning stability.
Stringed instruments
Stringed instruments that are no longer played or that are infrequently used
are best tuned down to reduce tension on the soundboard and body of the
instrument. De-tuning should be done gradually and evenly throughout the
entire range of the instrument, leaving sufficient tension to prevent bridges
and soundposts from falling and string coils from springing loose from their
tuning pegs. A pad of soft cloth or cotton batting should be fitted under the
tailpieces of violins and viols to prevent damage to the instrument's top
should the tailpiece come loose (this is especially important if metal fine-
tuners are installed on the tailpiece). Stringed instruments should be checked
from time to time to determine if their strings have broken; if so, they should
be replaced to rebalance the tension on the bridge, tailpiece, and other
fittings. If it is unlikely that a stringed instrument will ever be used, consider
removing all the strings and fittings and storing them securely. Before putting
bows away, make sure that the hair is well loosened; if the humidity drops,
moderately slackened bow hair may shrink sufficiently to damage the stick.
When placing harps in storage, lower their pitch to reduce string tension and
hitch the pedals in the highest position to reduce tension on springs. Unless
they are on display, the pedals should be folded up to avoid damage.
Wind instruments
Wind instruments made of metal or having metal key work and fittings
should not be stored in their carrying cases, as most commercial cases are
made of materials that are potentially corrosive. In general, it is advisable to
store wind instruments in a disassembled state so that joints, slides, and
tuning bits do not become cemented together by aging grease and other
lubricants. To prevent tarnishing, silver instruments may be wrapped or
stored in sacks made of cloth impregnated with colloidal silver (such as
Pacific Silver Cloth) or placed in special polyethylene bags impregnated with
copper. Glass trays filled with activated charcoal (which absorbs airborne
sulfur compounds and other corrosive gases) can also be placed in drawers
and cabinets. These specially treated cloth and plastic bags, as well as the
activated charcoal, must be replaced periodically. If metal instruments are
stored in cabinets or drawers, avoid using foam rubber or wool carpeting as
padding, as they generally contains sulfur that will tarnish metal.
Polyethylene foam sheets and blocks are safe for padding cabinets and
drawers. Woodwind instruments that have bells and other protuberances that
extend beyond the body of the instrument should not be stored or displayed in
a horizontal position unless some provision is made to support the body of
the instrument to prevent weight-induced distortion. Corked and thread-
wrapped tenons of assembled woodwind instruments should be checked and
lubricated periodically to prevent sockets and tenons from seizing. Brass
wind instruments displayed in an assembled state should have their sliding
parts and valves cleaned of old grease and oil and relubricated with stable
lubricants on a regular basis (see Brass instruments). Do not attach tags or
labels with rubber bands, as they will tarnish metal.
Music boxes and automatic instruments
Those with wind-up mechanisms should be stored with their springs let
down. The safest way of doing this is to allow the music box to run down on
its own, as the quick release of the mainspring may damage the gear train.
Never touch reeds, combs, or other metal parts with bare fingers. Paper
treated with a vapor phase corrosion inhibitor (VPI or VCI) can be cut to
shape and placed over exposed mechanical parts, such as steel combs,
cylinders, and discs, to prevent rust.
Ethnographic instruments
Transport
Keyboard instruments
Stringed instruments
Violins can be safely transported in their fitted cases. The best carrying
cases employ a suspension system that isolates the instrument from shock.
Dampits or other means of maintaining humidity in the case should be
employed, especially when transporting instruments in airplanes or to dry
climates. Never leave an instrument in a sealed car or trunk because of heat
buildup under the sun. Do not place heavy objects on top of an instrument
case. Music, programs, metronomes, tuners, and other extraneous materials
that might cause damage to the instrument should not be placed inside the
case but in outside pockets.
If a fitted carrying case is not available for transport, the instrument will
have to be packed in such a manner that minimal pressure is exerted on the
body of the instrument. The bridge and strings of violin- and viol-family
instruments must be completely isolated from pressure by the case or packing
material, as an impulse delivered to the bridge or strings may cause great
damage to the body of the instrument. It is advisable to de-tune stringed
instruments during shipment, but leave enough tension so that the bridge and
soundpost will not fall.
Whenever transporting instruments of the violin or viol families, it is
advisable to place a folded cloth under the tailpiece to prevent it from
damaging the instrument should the bridge fall in transit. Violins with neck
stability problems are sometimes stored or shipped with a thick strip of
cardboard gently wedged between the fingerboard and the top of the
instrument. Fitting and installing this strip should be done by a specialized
conservator.
Wind instruments
Percussion instruments
Ethnographic instruments
References
Robert Barclay, Anatomy of an Exhibition: The Look of Music (Ottawa,
1983).
Robert Barclay, Florence Gétreau, Friedemann Hellwig, Cary Karp, Jeannine
Lambrechts-Douillez, and Frances Palmer, CICIM Recommendations for
Regulating the Access to Musical Instruments in Public Collections (1985).
Mario Igrec, Pianos Inside Out (Mandeville, LA, 2013).
Simon Knell, ed., Care of Collections (London and New York, 1994).
Nathan Stolow, Conservation and Exhibitions (London, 1987).
John M. A. Thompson, ed., Manual of Curatorship: A Guide to Museum
Practice (Oxford, 1994).
Garry Thomson, The Museum Environment (London, 1978).
Harp
0 octave
G 0.022
F 0.022
1st octave
E 0.022
D 0.023
C 0.024
B 0.024
A 0.025
G 0.026
F 0.026
2nd octave
E 0.028
D 0.029
C 0.030
B 0.031
A 0.033
G 0.035
F 0.036
3rd octave
E 0.037
D 0.039
C 0.041
B 0.043
A 0.046
G 0.047
F 0.049
4th octave
E 0.051
D 0.053
C 0.057
B 0.061
A 0.063
G 0.067
F 0.071
5th octave
E 0.073
D 0.077
C 0.082
B 0.086
A 0.090
Concert “wires”
5th octave
G 0.062
F 0.066
6th octave
E 0.071
D 0.075
C 0.078
B 0.082
A 0.084
G 0.089
F 0.091
7th octave
E 0.098
D 1.002
C 1.011
1st octave
G 0.026 Red
F 0.028 Purple
2nd octave
E 0.0275 Red
D 0.0285 Red
C 0.032 Green
B 0.033 Red
A 0.034 Red
G 0.035 Red
F 0.036 Purple
3rd octave
E 0.037 Red
D 0.038 Red
C 0.043 Green
B 0.048 Red
A 0.048 Red
G 0.048 Red
F 0.048 Purple
4th octave
E 0.049 Red
D 0.055 Red
C 0.058 Green
B 0.060 Red
A 0.063 Red
G 0.067 Red
F 0.068 Purple
Metal-wound strings
1 0.40
2 0.48
3 0.42 Blue
4 0.50
5 0.56
6 0.60 Red
7 0.60
8 0.60–0.66
9 0.70
10 0.78 Blue
11 0.80
12 0.80
13 0.80 Red
14 0.86
15 0.90
16 0.96
17 1.0 Blue
18 1.0
19 1.2
20 1.2 Red
21 1.2
22 1.3
23 1.4
24 1.4
25 1.4
26 1.6
27 1.6
* The specific gravities of silk and gut are similar, so these diameters may serve as a guide when
stringing in gut.
Figure 15a Henry Greenway cross-strung harp, Brooklyn, after 1895
(Metropolitan Museum of Art, 89.4.1235). This harp required extensive
restoration, including removal and repair of both soundboards, cleaning of
gilded and varnished surfaces, removal of corrosion from metal parts,
rebuilding lost gilded-compo ornaments, and restringing.
Figure 15b Reconstruction of a damaged gilded-compo ornament on the
Greenway harp (see Figure 15a) using casts of grape leaves made from other
areas of the harp and hand-fabricated stems and clusters of grapes. This
photograph was taken prior to completion of the reconstruction, the use of
recutting tools to sharpen details (see text) and gilding.
References
Aspects of the Historical Harp: Proceedings of the International Historical
Harp Symposium, Utrecht,1992, ed. Martin van Schaik (Utrecht, 1994).
Albert Cohen, “A Cache of 18th-Century Strings,” The Galpin Society
Journal 36 (March, 1983), pp. 37–48.
Rajka Dobronić-Mazzoni, The Harp (Zagreb, 1989).
Happiness is a Contented Harp: A Manual on the Care and Regulation of the
Harp (Chicago, 1970).
Roslyn Rensch, The Harp, Its History, Technique and Repertoire (New York,
1971).
Zur Baugeschichte der Harfe vom Mittelalter bis zum 19. Jahrhundert; 13.
Musikinstrumentenbau-symposium in Michaelstein am 6. und 7.
November, 1992, ed. Monika Lustig (Michaelstein, 1995).
Harpsichord maintenance
Quilling
Regulation
When regulating an old instrument, one should first determine the original
plucking order of the registers. In the absence of evidence to the contrary, one
may adhere to the modern convention for single-manual harpsichords that
calls for the 4-foot to pluck first, followed by the close-plucking 8-foot, and
then the back 8-foot. If there is a 16-foot that should pluck last. To stagger
the plucking, the back 8-foot plectra should sit about 1/16 inch below the
strings and the front 8-foot a bit closer. The 4-foot plectra, which are
generally quite a bit weaker than the 8-foot plectra, tend to pluck somewhat
quicker, so it may not be necessary to position them closer to the strings than
the front 8-foot rank. The 16-foot plectra should be positioned below the back
8-foot. In double-manual harpsichords, the order of the 8-foot registers is
generally reversed, with the lower-manual 8-foot plucking before the upper
manual 8-foot. If the plucking order is not staggered, the key action will
become progressively heavier as one engages registers. With wood jacks, an
overall adjustment to the heights of the plectra relative to the strings can be
made by placing or removing shims under the key frame, or to individual
registers by placing slips of paper or cardboard under the cloth or leather
padding that their jacks rest on. If just a few jacks need adjustment, it may be
easier to extend their lengths by gluing shims at the bottom end of each jack,
though it is inadvisable to trim old jacks, as trimming is irreversible. The
author worked on the 1744 Jacob Kirckman harpsichord whose jacks had
been lengthened by the application of sealing wax at the bottom. The
solidified sealing wax (see Sealing wax) had been carefully filed to the
precise width and breadth of the jacks, and then filed to provide the required
added length. If all the jacks sit too high, check to see if shims have been
placed under the key frame. If so, removing these shims may restore the
proper position of the jacks. If this is not the case, one may have to replace
the cloth or leather strips at the ends of the keys with thinner material. As a
last resort, the jacks themselves may need to be shortened, but this should be
avoided if possible. If original key cloths and leather are replaced, the old
material should be preserved for future reference.
In most early harpsichords, key dip is established by the jack rail, which is
fitted with layers of cloth or leather padding. Again, a careful examination of
all the original action cloths and leathers, even if greatly deteriorated, may
provide sufficient guidance for establishing (or reestablishing) the original
key dip, as well as the fore- and after-touch. If they are not serviceable and
must be replaced, it is important to save the old material and document how it
was positioned and secured (for example, by gluing, nailing, or sewing).
Problems caused by changes in humidity
Changes in humidity may cause all of the jacks to sit too high or too low
relative to the strings due to the swelling or shrinkage of the case sides. If all
of the jacks sit too low or hang from their dampers, the easiest solution is to
place shims under the key frame in order to raise the keyboard. These shims
can be removed when weather conditions change or the instrument is moved
to a more favorable climate. If the jacks sit too high and the plectra do not
clear the strings, check to see if shims are present under the key bed before
making changes to the key cloths, leathers, or jack length. Modern
instruments fitted with plastic jacks often have individual adjustment screws
that can be turned in or out to lower or raise the jacks, though this is a chore
if seasonal adjustments must be made on a regular basis to 180 or so jacks.
Some makers install screws in the bottom of the instrument that can be used
to raise or lower the key frame in order to adjust the height of the keyboard
and jacks simultaneously.
Changing humidity may also cause entire registers of jacks to over- or
under-pluck. In early instruments, this can be fixed by installing or removing
shims in order to limit or increase the register's travel. Many modern
instruments use capstan screws located at the ends of the registers to make
these adjustments. In spinets and virginals that have fixed registers with jacks
plucking alternately to the left and to the right, variations in humidity or
general dimensional changes occurring over time may cause the left- or right-
facing jacks to over- or under-pluck. If the register's proper orientation
relative to the strings cannot be restored, the only recourse (other than
repinning or replacing the nut) is to adjust the lengths of the plectra, which
unfortunately may make the touch uneven from note to note.
Stringing
See also Wire gauges for early keyboard instruments for information on
stringing.
Figure 17 is a detail of the jacks of a restored bentside spinet made by
Baker Harris of London in 1771, which were originally quilled in leather.
The photograph shows an intermingling of old and new replacement parts.
The new leather plectra were made from hard sole leather purchased from a
shoemaker and split by him to a workable thickness. Vestiges of the old
plectra, which had decomposed due to red rot (see Leather), served as models
for the replacements, which were shaped with a sharp knife. The new strings
seen here were made with Malcolm Rose type “A” iron wire.
References
Frank Hubbard, Harpsichord Regulating and Repairing (Boston, 1963).
Edward Kottick, The Harpsichord Owner's Guide (Chapel Hill, 1987).
Helmholtz resonator
(see-also Acoustics)
Musical instruments having soundboxes with openings (such as
harpsichords, guitars, lutes, violins, viols, etc.) behave like Helmholtz
resonators (Helmholtz, 1885) in that the enclosed air resonates at a particular
frequency. Optimally, the air resonance should be at or below the lowest
frequency produced by the instrument's strings.
The formula for the resonant frequency of a Helmholtz resonator is:
where F is the resonant frequency
Reference
Hermann Helmholtz, On the Sensations of Tone (London, 1885).
Historical metrology
The italicized form letters in the first column are Stradivari's own
designations written on the forms. In each case the MS no. given is the
Museo Stradivariano (Cremona) inventory number.
Inventory
Form Length Width Width Width
no.
MB [MS no. 1] 8 3 2 4
S [MS no. 2] 8 3 2 4
T [MS no. 8 3 2 4
11]
Q [MS no. 8 3 2 4
16]
PG [MS no. 8 4 2 5
21]
SL [MS no. 8 3 2 4
28]
B [MS no. 8 3 2 4
33]
B [MS no. 8 3 2 4
38]
S [MS no. 8 3 2 4
39]
P [MS no. 8 4 2 5
44]
G [MS no. 8 4 2 5
49]
V. [MS no. 6 2 1 3
Piccolo 54]
CV [MS no. 9 4 2 5
205]
TV [MS no. 11 5 3 6
229]
Reference works
Before the adoption of the metric system, merchants who bought and sold
commodities in other cities, as well as in foreign countries, had to be versed
not only in currency conversion but also in the various weights and measures
used by their clients in other towns and countries. Numerous handbooks of
conversion tables were published to assist local merchants in their
commercial ventures, and similar tables were included in early encyclopedias
and other reference works. Some of the encyclopedic reference works that
predate the adoption of the metric system convert various local units into the
old French or English foot, which were de facto standards before the
introduction of the metric system, whereas most reference works that
postdate the metric system convert those units directly into metric
measurements. Unfortunately, many of the reference works that are currently
being used by organologists to study the dimensions of musical instruments
rarely indicate the sources of their data or reveal how their tables of
equivalents were compiled, though most appear to have acquired their
information from earlier secondary sources rather than by measuring old
rulers or consulting measurement standards preserved by municipalities,
bureaus of standards, or museums. Abraham Rees's Cyclopaedia is one of the
few that gives sources, though they are all of a secondary nature (see below).
Another point to consider is the fact that many local units of length changed
over time – for example in 1782 the Florentine braccio was increased by
decree from about 551.2 mm to 583.6 mm, while in 1765 the Spanish
pulgada was increased from around 23.2–25.6 mm to around 27 mm in
accordance with the length of the old French pouce (though in modern-day
Spain, rulers and tape measures are manufactured with a pulgada that has
reverted back to around 23 mm). Unfortunately, most of the secondary
reference sources do not indicate periods of use for the various units found in
their tables. To further complicate matters, though municipalities may have
adopted new measurement standards, this did not mean that instrument
makers had to change the dimensions of their instruments. As a case in point,
while the Viennese pianoforte maker Conrad Graf appears to have adopted
metric units when laying out his keyboards (he used an octave span of 160
mm), his contemporary, Nannette Streicher & Sohn, retained a marginally
smaller pre-metric octave span of 6 Viennese inches.
In reviewing a number of recently published organological studies, the
author noted a number of discrepancies in the metric equivalents of old local
units of measurement. In Ruckers: A Harpsichord and Virginal Building
Tradition (1990), author Grant O’Brien acknowledges several possible metric
equivalents for the Antwerp duim (thumb, or the eleventh division of the
voet, or foot): 25.7 mm, 26.6 mm, 25.8, mm, 26.07 mm, 25.879 mm, 25.881
mm, and 25.477 mm; Herbert Heyde's Musikinstrumentenbau 15.–19.
Jahrhundert Kunst-Handwerk Entwurf (1986) provides a few more: 25.83
mm, 25.73 mm, 25.96 mm, and 25.84 mm. Both these authors cite only
secondary sources for these equivalents. Though a few of the minor
discrepancies are due to rounding off of the figures, the major differences are
significant when one is dealing with large instruments such as a harpsichord.
For example, a harpsichord that measures 2300 mm in length would be 86.47
duimen in length when the overall length is divided by 26.6 mm/duim and
90.28 duimen in length when divided by 25.477 mm/duim. In examining
several other eighteenth- and nineteenth-century encyclopedias and
specialized treatises that have not been previously cited, the author
discovered scores of discrepancies in local unit equivalents that call into
question the reliability of these secondary reference works as well as
conclusions that have been drawn from them.
Despite these caveats, historical metrology now plays an important role in
the analysis of early musical instrument design and construction. Listed
below are local unit equivalents adapted from Nicolas Bion's The
Construction and Principal Uses of Mathematical Instruments (1758), Denis
Diderot and Jean le Rond D’Alembert's Encyclopédie ou dictionnaire
raisonné des sciences, des arts et des métiers (1780), Charles Hutton's
Recreations in Mathematics and Natural Philosophy (1840), John Henry
Alexander's Universal Dictionary of Weights and Measures, Ancient and
Modern: Reduced to the Standards of the United States of America (1850),
and Abraham Rees's The Cyclopaedia, or, Universal Dictionary of Arts
(Philadelphia, no date). The author makes no claim that the equivalents given
in these sources are any more accurate than those that have been cited in
recently published studies. While researchers may find the following tables
useful, they should note any discrepancies among them and exercise caution
when drawing conclusions from the data they contain.
Source: Nicolas Bion, The Construction and Principal Uses of Mathematical Instruments (1758), pp. 87–88.
Source: Denis Diderot and Jean le Rond D’Alembert, Encyclopédie ou dictionnaire raisonné des sciences, des arts et des
métiers vol. 21 (1780), pp. 637–638.
Source: Charles Hutton, Recreations in Mathematics and Natural Philosophy (1840), pp. 188–190.
Source: John Henry Alexander, Universal Dictionary of Weights and Measures, Ancient and Modern: Reduced to the
Standards of the United States of America (1850).
In 1845 John Henry Alexander (1812–1867) prepared a report on standard
weights and measures for the State of Maryland, and in 1857 he published An
Inquiry into the English System of Weights and Measures. His Universal
Dictionary of Weights and Measures was dedicated to Alexander Dallas
Bache, then the Superintendent of Weights and Measures of the United
States. In this work, local units are given in US yard equivalents, the US yard
itself being equivalent to 0.9144 meter. To obtain the millimeter equivalents
listed below, the measurements tabulated in his work were multiplied by
0.9144 and then by 1000.
Franche-Compté 357.5
Source: Abraham Rees, The Cyclopaedia, or, Universal Dictionary of Arts, vol. 24 (undated Philadelphia edition of the
London edition of vol. 22, 1812).
Rees credits Dr. Young (Thomas Young, see below) for gathering the
equivalents from various sources, which are identified by the following
initials and names that are listed in column one of the table below: Bernard is
Edward Bernard (1638–1697) a British astronomer who published a work on
ancient measurement systems, De mensuris et ponderibus antiquis (1688);
Celsius refers to Anders Celsius (1701–1744), the Swedish physicist and
astronomer for whom the temperature scale is named; Eytelwein is the
German engineer Johann Albert Eytelwein (1764–1848) who served on a
commission that established weight and measurement standards for Prussia. C
refers to E. Cavalli, the author of a subsequently published work entitled
Tables de comparison des mesures (Marseille, 1869); F refers to Folkes,
likely Martin Folkes (1690–1754), who published Dissertations on the
Weights and Values of Ancient Coins in 1733; H refers to Charles Hutto (see
above); Howard is John Howard (1753–1799), the British mathematician
noted for his work on spherical geometry; V refers to Vega, the Slovenian
mathematician Georg von Vega (1754–1802), author of Natürliches Mass-,
Gewichts- und Münz-system, Vienna, 1803; Thomas Young (1773–1829), the
distinguished English physicist and polymath who was one of a group of
scientists involved in calculating the length of the meter (which was intended
to be one ten-millionth of the distance measured along the earth's meridian
from the equator to the north pole), though he was opposed to the meter's
decimal division. He also devised a system for tuning keyboard instruments
that is today called “Young's temperament” (see Tuning and temperament);
Wolfe is likely Nathanael Matthaeus von Wolf (1724–1784), a Polish
physician and astronomer who published an article that makes passing
reference to the Dresden system of measurement in the Philosophical
Transactions of the Royal Society (London) in 1769; Ph. M. is an
abbreviation for the noted British scientific journal Philosophical Magazine
founded in 1798.
The figures given below are from Rees's Table XXVI entitled “Modern
Measures of various Countries compared with those of England.” In this
table, the English foot is given a value of 1, and all other local units are
expressed in terms of a decimal factor; for example, the Altdorf foot is given
as 0.775 while the Amsterdam ell is given as 2.233. In his Table XXV, the
meter is defined as equaling 3.281 feet. The English foot is equivalent to
304.785 mm, which was used here to calculate the millimeter equivalents of
the factors given in Table XXVI.
Frankfurt, H 284.4
Grenoble, H 341.1
Lyons, H 341.1
Provence, H 248.1
Rhineland foot, H 311.8
Rouen, H 324.9
Savoy, H 337.4
Saville, H 302.3
Saville vara, C 841.2
Toledo, H 278.9
References
John Henry Alexander, Universal Dictionary of Weights and Measures,
Ancient and Modern: Reduced to the Standards of the United States of
America (Baltimore, 1850).
Nicolas Bion, The Construction and Principal Uses of Mathematical
Instruments; Translated from the French of M. Bion, Chief Instrument
Maker to the French King by Edmund Stone (London, 1758).
E. Cavalli, Tables de comparaison des mesures, poids et monnaies anciens et
modernes (Marseilles, 1869).
F. W. Clarke, Weights, Measures, and Money of all Nations (New York,
1876).
Denis Diderot and Jean le Rond D’Alembert, Encyclopédie ou dictionnaire
raisonné des sciences, des arts et des métiers vol. 21 (Lausanne, Berne,
1780).
Herbert Heyde, Musikinstrumentenbau 15.–19. Jahrhundert Kunst-Handwerk
Entwurf (Wiesbaden, 1986), pp. 68–85.
Charles Hutton, Recreations in Mathematics and Natural Philosophy
(London, 1840).
Grant O'Brien, Ruckers: A Harpsichord and Virginal Building Tradition
(1990)
Grant O’Brien, “The Development of an Idea: From the Design to the
Instrument,” in Gabriele Rossi-Rognoni, ed., Bartolomeo Cristofori: La
Spinetta Ovale del 1690 (Florence, 2002), pp. 62–79.
Abraham Rees, The Cyclopaedia, or, Universal Dictionary of Arts, vol. 24
(Philadelphia, n.d.).
Georg von Vega, Natürliches, aus der wirklichen Grösse unserer Erdkugel
abgeleitetes … Maß, Gewichts- und Münz-System (Vienna, 1803).
Ronald Edward Zupko, French Weights and Measures before the Revolution
(Bloomington and London, 1978).
Ronald Edward Zupko, A Dictionary of Weights and Measures for the British
Isles: The Middle Ages to the Twentieth Century (Philadelphia, 1985).
Ronald Edward Zupko, Revolution in Measurement: Western European
Weights and Measures since the Age of Science (Philadelphia, 1990).
Humidity control
Reference
Susan Palmer and Samuel Palmer, The Hurdy Gurdy (London, 1980).
I
Illumination levels
Lux and foot candles are measures of illuminance. 1 lux equals 1 lumen per
square meter, while one foot candle equals 1 lumen per square foot. To
convert from foot candle to lux, multiply by 10.764.
The consensus on a safe illumination level for the display of easel
paintings, undyed leather, wood, bone, and ivory is 200 lux, while
watercolors, drawings, textiles, dyed leather, and natural history exhibits
should be subjected to no more than 50 lux (Thompson, 1994). Special light
meters for the direct measurement of lux are available from suppliers of
conservation equipment, though a conventional camera or light meter can
also be used to determine illuminance levels. To do this, set the camera or
light meter to ASA 50 (18 DIN) and point it at an 18% gray card, or use the
incident light diffuser on the light meter. An exposure value (EV) of 3 (which
is equivalent to an f-stop/shutter-speed combination of 8 seconds at f/8)
indicates 44 lux, and an EV of 4 (equivalent to 4 seconds at f/8) indicates 88
lux, while an EV of 5 (equivalent to 2 seconds at f/8) indicates 175 lux. The
Gossen Luna-Pro SBC light meter features a lux table. Another popular light
meter, the Sekonic Studio Meter L-398M, reads directly in foot candles and
is calibrated down to 2.5 fc.
In the author's experience, a level of illumination of 75 lux over a one-year
period does not insure that fading will not occur in violin varnish (Figure 18).
On the positive side, even this low level of illumination is sufficient to
prevent ivory from yellowing, and over time it will even bleach an existing
yellow cast. Ivory objects should not be exhibited or stored in such a way that
one side is shielded from light, as that side will gradually turn yellow while
the illuminated side will become white.
Figure 18 Fading of varnish on a viola by Carleen Hutchins after one year's
exhibition at a luminance of 75 lux supplied by a ceiling-mounted 60-watt
quartz-halogen lamp. Note the “shadows” of the bridge and tailpiece.
References
Barbara Appelbaum, Guide to Environmental Protection of Collections
(Madison, 1991).
Knell, Simon, ed., Care of Collections (London and New York, 1994).
Nathan Stolow, Conservation and Exhibitions (London, 1987).
John M. A. Thompson, ed., Manual of Curatorship: A Guide to Museum
Practice (Oxford, 1994).
Garry Thomson, The Museum Environment (London, 1978).
Inscriptions, faded
Old, faded, or even scraped-off iron-gall ink inscriptions can often be made
legible under long-wavelength (approximately 365 nanometers) ultraviolet
(UV) light. UV lamps emit invisible ultraviolet rays that cause certain
substances to emit (fluoresce) visible wavelengths, while other substances
absorb these rays and appear dark. This fluorescence is generally weak, so it
is necessary to work in a completely darkened room to prevent ambient light
from overwhelming the fluorescent inscription. The effect of this ultraviolet
fluorescence may be enhanced through photography, using either film or
digital cameras.
Ultraviolet lamps consist of fluorescent tubes or mercury vapor lamps that
have been fitted with an exciter filter, such as a Wratten 18A filter, which
absorbs most of the visible light and transmits the ultraviolet rays. To capture
the visible light fluorescence on film, a UV-blocking filter (such as a Wratten
2A or 2E) is placed over a camera's lens. If a hand-held exposure meter is
used, position the UV filter over the sensor when taking a light reading.
Exposure times are generally fairly long, ranging from several seconds to
minutes. Unfortunately, many amateur-grade digital cameras will not record
images at this low level of illumination, and there is a further problem caused
by infrared (IR) radiation transmitted by the 18A filter (as well as various
coatings found on many UV lamps and tubes) that may penetrate the so-
called “hot mirrors” and infrared filters that are installed in most digital
cameras and mask the weak UV fluorescence. Conventional black-and-white
film, however, is relatively insensitive to IR, so this problem does not occur
with the 18A filter.
Infrared (IR) imaging is another technique for enhancing faded
inscriptions. Special devices are available for IR reflectography, but they are
rather costly. Unfortunately, the “hot mirrors” and infrared filters fitted over
the sensors of most digital cameras render them somewhat insensitive to
infrared and thus unusable for IR photography – though for a modest sum,
the IR filters can sometimes be removed by camera repairmen. (A few digital
cameras, such as the Leica M8, which lacks an IR filter, and Sony models
equipped for night viewing, can be used directly for IR photography.)
Conventional tungsten or quartz-halogen lamps are good sources of IR. An
infrared-passing filter (such as a Wratten 87 or 87C) must be placed over the
lens, but because this type of filter passes virtually no visible light, the
camera must be aimed and focused before attaching the filter. Most lenses
exhibit a focus shift in the infrared region, so some manufacturers engrave a
red line on the lens barrel that indicates how much to offset the focusing ring
after focusing in visible light. Refocusing is not necessary when
apochromatic lenses are used. Infrared film must be used to record IR
images. Unfortunately, it is very grainy and has low acutance (sharpness),
which is a disadvantage when using 35 mm film; however, 4in. × 5in.
infrared sheet film (for use in view cameras) provides better results. When
using IR film, a Wratten 87 or 87C filter must be placed over the lens before
making the exposure.
Attempting to revive faded or scraped-off iron-gall ink inscriptions by
chemical means is risky because the inscription may run or wash away, or the
surrounding area may become discolored. The application of a 1–2% solution
of gallic acid or potassium ferricyanide may “develop” the remains of iron
left from a faded ink inscription. An old recipe (Spon’s Workshop Receipts,
1909) suggests brushing a decoction of oak galls in wine on the faded
inscription to make it visible. Ammonium sulfide vapors have been used to
revive faded iron-gall ink inscriptions.
References
Norman Brommelle and Perry Smith, eds., Conservation and Restoration of
Pictorial Art (London and Boston, 1978).
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
Intervals
Unison 1:1
Schisma 32805:32768 (1.001)
Meantone :1 (1.12)
To determine the frequency ratio when intervals are added, convert the
proportions to fractional form and multiply; to subtract intervals, cross-
multiply or divide the fractions. For example, to add a fourth to a fifth,
, an octave. To subtract a fifth from an octave,
, a fourth. To determine how many cents there are in an interval see Cents
conversion.
There is another sort of Iron used for making Wyer, which of all Sorts is
the softest and toughest: But this Sort is not peculiar to any Country, but
is indifferently made where any Iron is made, though of the worst sort;
for it is the first iron that runs from the Stone when it is melting, and is
only preserved for the making of Wyer.
According to Goodway and Odell (1987), the Westphalian process of fining
iron burnt off the residual carbon and removed inclusions, but left
phosphorus, thus producing a type of iron that was uniquely suited for
drawing musical instrument wire. High-tensile-strength steel music wire was
developed in the mid nineteenth century as a result of the invention of the
Bessemer steelmaking process.
The study of the composition and properties of early iron wire continues,
though the limited quantity required by the world's instrument makers and
restorers may make production of such wire unfeasible.
To removal rust mechanically from iron and steel objects, flat or relatively
smooth areas can be scraped with a razor blade, jeweler's wire brush, or glass
bristle brush. Graded abrasive cloths or Micromesh can also be used. Crudely
made iron objects such as early tuning pins and wood screws can be
immersed for several hours or overnight in mineral spirits and then wire-
brushed to remove rust. Keep in mind that the use of abrasives, as well as of
wire and glass bristle brushes, will affect the finish and possibly the size of an
object (an important consideration when cleaning tuning pins). Tumbling is
an effective and efficient method of removing rust and corrosion when
dealing with hundreds of small objects. There are two types of tumbler, one
that has a chamber (containing the parts to be cleaned and the cleaning
medium) that rotates, and another that vibrates. Tumbling media include
ground walnut shells and corn cobs; more aggressive media, such as shaped
ceramics and plastics, will erode the object. To remove light deposits of rust
from delicate parts (such as harmonica reeds), dental-grade sodium
bicarbonate can be sprayed on with an air brush.
Chemical cleaning
Electrolytic reduction
Iron or steel objects to be cleaned are made the cathode (attached to the
negative terminal of a rectified power supply), and mild steel or No. 316
stainless steel is used as the anode (attached to the positive terminal). If large
or unusually shaped objects are being cleaned, the anode can be made of
flexible mesh or screening and shaped to enclose the object, but it should not
touch the object, otherwise the power supply will short out. A glass tank can
be used to hold the electrolyte, such as a 5% solution of sodium carbonate or
2–5% sodium hydroxide. If the current of the power supply is adjusted to
provide a density of about 0.1 amp/cm2, there will be vigorous evolution of
hydrogen gas at the surface of the object. This activity assists in cleaning, but
it may be injurious to delicate objects, in which case the current density can
be reduced to 0.001 or even to 0.0001 amp/cm2, though cleaning will proceed
at a much slower rate.
Tannic and phosphoric acids have been recommended for treating iron
objects to prevent corrosion because they produce a protective surface
coating of ferrous tannate or ferrous phosphate. However, these acids tend to
etch the surface and produce a bluish or grayish surface coloration that this
author finds unacceptable.
Derusted iron objects can be coated with microcrystalline wax, or
varnished with nitrocellulose lacquer such as Agateen no. 27 or an acrylic
varnish such as Paraloid B-48N (12.5% dissolved solids for spraying, 15%
dissolved solids for brushing). Tuning pins, however, should not be treated
with wax (which will cause them to slip) or varnish (which may cause them
to stick).
References
Georgius Agricola, De Re Metallica, trans. Herbert Clark Hoover and Lou
Henry Hoover (New York, 1950).
Vannoccio Biringuccio, De La Pirotechnia (1540), trans. Cyril Stanley Smith
and Martha Teach Gnudi (New York, 1959).
Martha Goodway and Jay Scott Odell, The Metallurgy of 17th- and 18th-
Century Music Wire, The Historical Harpsichord no. 2 (Stuyvesant, 1987).
Donny L. Hamilton, Methods of Conserving Archaeological Material from
Underwater Sites (www.nautarch.tamu.edu, 1999).
Geoffrey Michael Lemmer, “The Cleaning and Protective Coating of Ferrous
Metals,” Bulletin of the American Group – The International Institute for
Conservation of Historic and Artistic Works, 12/2 (1972), pp. 97–108.
Joseph Moxon, Mechanick Exercises (London, 1677).
Colin Pearson, Conservation of Marine Archaeological Objects (London,
1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (Oxford, 1979).
T. Stambolov, The Corrosion and Conservation of Metallic Antiquities and
Works of Art: a Preliminary Survey (Amsterdam, n.d.).
Ivory
Cleaning
Antique ivory objects should not be immersed in water, as they may crack,
warp, or become distorted; however, they may be gently swabbed with
distilled or deionized water or with a 1:1 mixture of distilled or deionized
water and ethanol. A nonionic surfactant may be added to assist cleaning, but
afterwards it must be cleared with fresh distilled or deionized water. Blot dry
with a soft cloth after swabbing with water.
Ivory may be polished with a soft cloth moistened with ethanol.
The Victoria and Albert Museum (1971) recommends a teaspoon of
ammonia in a cupful of acetone to clean ivory, but ammonia may dissolve
proteinaceous material from ivory and possibly etch its surface.
In general, bleaching should be avoided, though, if necessary, 3%
hydrogen peroxide can be mixed with whiting to form a paste and applied
locally to bleach organic stains. Iron stains can be removed with 5–10%
oxalic acid, 5% ammonium citrate, or 5% disodium EDTA. After treatment,
these chemicals must be cleared with deionized water.
Paraloid B-72 in acetone can be used to glue ivory. When gluing on piano
ivories, whiting is often added to animal-hide glue in order to mask the color
of the wood key levers below.
Ivory can be made flexible by placing it in warm (140°F) water.
Modest levels of illumination, even from incandescent lamps, will prevent
ivory from yellowing, and it will gradually whiten ivory that has turned
yellow (see Illumination levels).
Mammoth ivory can be distinguished from elephant ivory by observing the
Schreger lines (cross-hatching that resembles engine turning) that are visible
in cross sections. If the Schreger lines intersect at less than 90°, it is
mammoth ivory; if they intersect at more than 90°, it is elephant ivory.
Unfortunately, many of the ivory parts used in musical instruments (such as
the facings of violin bows, the edgework of guitars, and piano key platings)
are too thin to identify by this method.
Ivory from African and Asian elephants can often be distinguished
visually: African ivory is somewhat translucent and often “ivory”-colored;
Asian ivory is more opaque and whiter. African ivory tends to be harder than
the Indian variety.
The author received the following letter, from Dr. Sabine Haag, Curator, in
response to his inquiry regarding the cleaning of ivory at the
Kunsthistorisches Museum in Vienna:
References
The Care of Ivory, Technical Notes on the Care of Art Objects no. 6 (Victoria
and Albert Museum, London; 1971).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (London, 1979).
J
Japanning
amber 12 oz
asphaltum 2 oz
resin 12 oz
oil of turpentine 16 oz
The amber, asphaltum, and resin were fused, the hot oil was added, and as
it cooled, the oil of turpentine was added.
After application of the varnish, the object was placed in an oven heated to
200–300°F (93–149°C) for several hours (termed “stoving”), which drives
off the solvent and fuses the resinous components so that they flow and
produce a glossy surface that hardens upon cooling.
Japanning was sometimes used to decorate the cast-iron plates and other
metal parts of nineteenth-century pianos. One decorative technique involved
embedding small pieces of mother-of-pearl (see Mother-of-pearl and abalone)
into the Japan varnish, either by cementing the pieces down to the underlying
surface prior to brushing on the varnish or by pressing the pieces down into
the wet or molten varnish. After the varnish cooled, it was ground down with
pumice and finally rottenstone to expose the mother-of-pearl pieces and to
level the surface. Gilding and painting were also used to further embellish
japanned surfaces.
Reference
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
K
Keyboard instruments
References
Willibald Leo Freiherrn von Lütgendorff, Die Geigen- und Lautenmacher
vom Mittelalter bis zur Gegenwart (Frankfurt, 1913).
Stewart Pollens, The Early Pianoforte (Cambridge, 1995).
Kenneth W. Rendell, Forging History: The Detection of Fake Letters and
Documents (Norman and London, 1994).
René Vannes, Dictionnaire Universel des Luthiers (Brussels, 1951).
Paul de Wit, Geigenzettel alter Meister vom 16. zur Mitte des 19.
Jahrhunderts (Leipzig, 1910).
Lacquer
Urushi is the Japanese term for the sap of the Rhus vernicifera (or
verniciflua) tree that grows in Japan, China, and Korea. Like the sap of
poison ivy (Rhus toxicodendron), it is a skin irritant in its uncured state.
Enzymes and carbohydrates in the sap, in conjunction with heat and
humidity, catalyze the cross-linking of urushiol, the main component of
urushi, resulting in an extremely hard and durable film that is highly resistant
to water, moisture, and many solvents. Nitric acid is one of the few agents
that can attack this remarkable material. Up through the eighteenth century,
European artisans were mystified by Asian lacquer and unsuccessfully
attempted to replicate it with conventional resins.
Lacquering is a complex art, and there are many ways to apply it. When it
is used to decorate wooden objects, the ground layer may consist of a
preliminary coating of lacquer followed by layers of silk or linen cloth
impregnated with a mixture of urushi and rice flour, which are applied as
reinforcement. After smoothing with whetstones, multiple layers of lacquer
are applied, including mixtures of urushi and coarsely pulverized
earthenware called jinoko, followed by applications of increasingly finer
grades of pulverized clay called tonoko mixed with urushi. Each application
of urushi must be allowed to dry before the next layer is applied. Drying
takes about three or four days, but this can be hastened if the object is placed
in a box or chamber that is kept warm, about 100°F (40° C) and at 70–80%
relative humidity. After drying, the layers are gone over with whetstones or
abrasives until a perfectly smooth surface has been created. Layers of colored
urushi are then applied, and after drying, the surface is polished with water
and magnolia wood charcoal, followed by finer grades of camellia wood
charcoal. Another layer of clear urushi is then applied with cotton wool, and
after thorough drying, it is polished with tonoko and finally with oil and
calcined deer's horn (called tsunoko). The final layer consists of diluted
urushi rubbed into the surface and wiped off with matted rice paper. This in
turn may also be polished with oil and calcined deer's horn. Again, it should
be noted that there are innumerable variations to the basic technique of
applying lacquer, and many methods of ornamentation, including the
application of gold (and other metals) in the form of leaf and powders,
inlaying shell and other decorative objects, and carving.
As lacquer ages, it becomes somewhat transparent and there may be subtle
color shifts. It can be irreversibly bleached (blacks turn brown, for example)
by exposure to strong light. Ultraviolet is especially destructive and causes
not only bleaching but loss of gloss and more serious surface deterioration.
Lacquered objects should not be subjected to UV or continuous illumination
above 200 lux (plus filtration to remove UV). Lacquer may become detached
from a wooden substrate if subjected to low humidity. To protect lacquered
objects, they should be stored at 60% relative humidity. Other forms of
deterioration include corrosion of inlaid metals, such as silver and copper.
Lacquered objects should preferably be handled with gloves; any fingerprints
must be wiped clean before placing the objects in storage or on display.
When cleaning lacquered wooden objects, solvents such as distilled or
deionized water, water with nonionic detergents, and mineral spirits are
relatively safe to use, though they should be tested first, especially on very
old lacquered pieces whose surfaces have lost their gloss and become
absorbent. Loose or detached lacquer can be reattached using natural urushi,
which is sometimes mixed with wheat or rice paste and fillers. Fine cracks
may be filled with multiple applications of urushi diluted with mineral spirits.
Surface gloss can be revived by polishing with camellia wood charcoal or
calcined deer horn and water and by rubbing with raw urushi.
If the conservator is not familiar with the technique of applying natural
lacquer, animal-hide glue or synthetic resin adhesives (such as Paraloid B-72)
may be used. In the past, molten wax–resin mixtures have been used to
consolidate flaking lacquer. This mixture was allowed to run under the loose
lacquer, which was pressed down with a heated spatula. One disadvantage to
using wax–resin mixtures to consolidate lacquer is that it interferes with the
curing of urushi, and thus it must be completely removed if urushi is used at
a later date for consolidating or rebuilding lost areas. Losses and cracks can
be built up using the natural lacquering technique, though pigmented wax or
wax–resin combinations can also be used to fill voids. One advantage to
using wax and wax–resin fills is that they can be leveled and polished using
solvents that will not affect the surrounding lacquer. Watercolor, acrylic
paint, or pigments mixed with synthetic resin varnish can be used for
retouching, though these invariably dry to a different surface luster and thus
must be overcoated with varnish, such as Paraloid B-72, to provide an even
gloss. In the past, surface gloss was sometimes revived by French-polishing
with shellac, but this too is not recommended. The pigments used in making
traditional lacquered objects include a black made by immersing finely
powdered iron in rice vinegar, as well as carbon black; reds include cinnabar
(mercuric sulfide) and iron oxide; orpiment (arsenic trisulphide) is used for
yellow.
While the restoration of classically lacquered objects with Western
materials and techniques corrupts their structure and alters their appearance,
it is difficult to achieve effective matches when filling and retouching with
urushi because it undergoes color changes as it cures and ages.
Western lacquer
References
N. S. Brommelle and Perry Smith, eds., Urushi (Marina del Rey, 1988).
John S. Mills, Perry Smith, and Kazuo Yamasaki, eds., The Conservation of
Far Eastern Art (London, 1988).
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
Lake pigments
References
George Hurst, Painters' Colours, Oils, and Varnishes: A Practical Manual
(London, 1901).
A. P. Laurie, The Materials of the Painter's Craft in Europe and Egypt from
Earliest Times to the End of the XVIIth Century (London, 1910).
Jean René Denis Riffault, Armand Denis Vergnaud, and Claude Jacques
Toussaint, A Practical Treatise on the Manufacture of Colors for Painting
(Philadelphia, 1874).
Pierre François Tingry, The Painter and Varnisher's Guide (London, 1804).
References
Donny L. Hamilton, Methods of Conserving Archaeological Material from
Underwater Sites (www.nautarch.tamu.edu, 1999).
Colin Pearson, Conservation of Marine Archaeological Objects (London,
1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (Oxford, 1979).
T. Stambolov, The Corrosion and Conservation of Metallic Antiquities and
Works of Art: A Preliminary Survey (Amsterdam, n.d.).
Leather
Causes of deterioration
Atmospheric sulfur dioxide caused by the burning of oil and gas lamps and
industrial pollution have been the major causes of “red rot” (a powdery
condition) in vegetable-tanned leather. Airborne sulfur dioxide should not
exceed 0.06 parts per billion in museum galleries and storage areas. Oxygen,
ozone, and nitrogen dioxide are also responsible for the deterioration of
leather. Excessive heat and low humidity (below 40%) dry out leather and
render it inflexible, and excessive levels of illumination and ultraviolet (see
Illumination levels) cause dyes and natural coloration to fade. Leather should
be kept at 70°F (18°C) and 50% humidity.
Cleaning leather
Vegetable-tanned leather, such as sole leather and split skins, may be dry-
cleaned with hexanes, 1,1,1-trichloroethane, or 2% potassium methyl
cyclohexyloleate soap (such as Vulpex) in mineral spirits. If potassium oleate
soap is used, it must be cleared afterwards with multiple applications of the
solvent. Saddle soap can also be used to clean tanned leather that has a
smooth surface. It consists of a mixture of conventional soap and emulsified
oils that is worked up into a lather and applied with a cloth pad or sponge;
after the excess is removed with a moist cloth, the leather surface is buffed
with a soft dry cloth.
Tawed (alum- and salt-cured) leathers, which are generally white in color
and very supple, should never be cleaned with or immersed in water because
it will dissolve the alum or salts. To remove superficial dirt, tawed skins may
be lightly sponged with hexanes, 1,1,1-trichloroethane, or 2% potassium
oleate soap in mineral spirits followed by clearing with mineral spirits.
Chromium-tanned skins and “white leather” made by the
zirconium/aldehyde process can be lightly sponged with soap and water, and
then cleared with fresh water, or 2% potassium oleate soap in mineral spirits
cleared with fresh mineral spirits.
If “red rot” has not begun, the leather may be protected by treating with a
solution of potassium lactate. Because the working solution is unstable, it
should be diluted (1:9) from a stock solution of 50% potassium lactate just
prior to use. Distilled or deionized water should be used to prepare both the
stock and the working solutions. The working solution is lightly sponged on.
Before cleaning gilded or painted leather, first test any gilding, painting,
and coatings for sensitivity to solvents.
Apply sparingly with soft cloth. Buff with a soft cloth or brush after a few
days.
Substitute ceresin for beeswax if used in a warm climate.
Apply sparingly with a soft cloth. Buff with a soft cloth or brush after a few
days.
or
25% glycerin
75% ethyl alcohol
Note: glycerin restores flexibility to brittle leather but supports mold growth
(hence the addition of the disinfectant Dowicide 1) and attracts dirt.
This is a leather lubricant; not sticky like the British Museum or Library of
Congress dressings.
Use 10% in either mineral spirits or 1,1,1-trichloroethane. Up to ten coats
can be applied with a brush to leather at fifteen-minute intervals.
Lightly pad wheat or rice paste (see Glues, pastes, and other adhesives)
over the surface and allow to dry. This removes superficial dirt and adds
gloss.
Microcrystalline wax
Prepare a 50% stock solution of potassium lactate; dilute the stock solution
1:9 with deionized water to produce a working solution, and sponge this on
both sides of the leather. If red rot has begun, this treatment is ineffective.
Leather that has badly deteriorated due to this condition can be consolidated
by applying several coats of hydroxylpropylcellulose (such as Klucel or
Cellugel), 10% in ethyl alcohol.
References
N. R. Briggs, The American Tanner (New York, 1802).
C. N. Calnan, Fungicides Used on Leather (Northampton, 1985).
James Jackman, ed., Leather Conservation: A Current Survey (London,
1982).
Marion Kite and Roy Thomson, Conservation of Leather and Related
Materials (Oxford, 2007).
Ernest Spon, Workshop Receipts for the use of Manufacturers, Mechanics,
and Scientific Amateurs (London, 1909).
D. H. Tuck, Oils and Lubricants Used on Leather (Northhampton, 1983).
John Waterer, John Waterer's Guide to Leather Conservation and
Restoration (London, 1972).
Lubricants
Reference
George S. Brady, Henry R. Clauser, and John A. Vaccari, Materials
Handbook (New York, 1997).
Lute stringing
The first thing you are to consider, is the Size of your Lute; 2ly. The
Substance and Strength of it.
And as to the Size, if it be a Large Lute, it must have the Rounder
Strings; and a Small Lute, the Smaller.
Then again (as to the Substance) if it be a Strong firm-made Lute, it may
bear the Thicker Strings; but if Weak and Crazy, then the Smaller
Strings.
Yet I rather advise to String it, according to the Size, than the Strength,
&c.
First, Because a Lute has more Natural Right done it, and will return
you, more Acceptable Content, in token of Its Gratefulness.
2ly. Because a Lute that is Crazy and Weak, may have Ease done it, in
setting it at a Lower Pitch, (if you see cause) sometimes.
But if you be to use your Lute in Consort, then you must String it, with
such siz'd Strings, so as it may be Plump, and Full Sounded, that it may
bear up, and be heard, equal with the other Instruments, or else you do
little to the purpose …
The first and Chief Thing is, to be careful to get Good Strings, which
would be of three sorts, viz. Minikins, Venice-Catlins, and Lyons (for
Basses). There is another sort of Strings, which they call Pistoy Basses,
which I conceive are none other than Thick Venice-Catlins, which are
commonly Dyed, with a deep dark red colour. They are indeed the very
Best, for the Basses, being smooth and well-twisted Strings, but are hard
to come by; however, out of a Good parcel of Lyon Strings, you may
(with care) pick those which will serve very well.
And out of these three sorts, First chuse for your Trebles, 2nds, 3rds,
and some of your small Octaves (especially the sixth) out of your
Minikins.
Then out of your Venice-Catlins, for your 4ths, 5ths, and most of your
other Octaves.
Your Pistoys, or Lyons, only for the Great Basses.
There is a small sort of Lyons, which many use, for the Octaves; but I
care not for Them, they being constantly Rotten, and good for little, but
to make Frets of.
Now that you may know, all these strings, and also how to know Good,
from Bad, take these following Observations.
First know, that Minikins are made up always, in long-thin-small Knots,
and 60 are to be in a Bundle.
Venice-Catlins are made up, in short double Knots, and 30 doubles in a
Bundle.
Both which, are (generally) at the same Price, and the signs of
Goodness, both the same; which are, first the Clearness of the String to
the Eye, the Smoothness, and Stiffness to the Finger, and if they have
Those two qualities, dispute their Goodness no further.
The Lyon String, is made up in a double Knot; but as Long as the
Minikin.
They are sold (commonly) by the Dozens, and not made up in Bundles.
Their Goodness may be perceiv'd, as were the other; But they are much
more Inferiour Strings, than the other.
I have sometimes seen Strings of a Yellowish Colour, very Good; yet,
but seldom; for that Colour is a general sign of Rottenness, or of the
decay of the String.
There are several Sorts of Coloured Strings, very Good; But the Best (to
my observation) was always the clear Blue; the Red, commonly Rotten;
sometimes Green, very good.
As concerning the keeping of your Strings, you must know, there ought
to be a Choice Care taken; for they may be very Good when you buy
them, but spoiled in a quarter of an hours time, if they take any wet, or
moist Air. Therefore your best way is, to wrap them up close, either in
an Oyl'd Paper, a Bladder, or a piece of Sear-cloath, such as often
comes over with Them, which you may (haply) procure, of them who
sell your Strings: Yet they are not very willing to part with it, except
they sell a Good quantity of Strings together.
See Gut strings for a discussion of the distinctions between Minikins, Venice-
Catlins, Lyons, and Pistoy Basses.
To compute the maximum safe pitch (about a semitone below the breaking
point) to which a gut-strung instrument can be tuned, divide 240,000 by the
string length in millimeters. Thus, the top string of a lute having a string
length of 580 mm can be safely brought up to about 413.8 Hz, which would
allow the top G string of a Renaissance-style lute to be safely tuned to 392
Hz, the pitch of g1 at A=440 Hz.
As with metal strings, the mass and strength of gut strings are both
proportional to the cross-sectional area of the string, so simply increasing the
diameter of a gut string does not increase the breaking pitch (see Scaling).
However, unlike plain metal wire strings, gut strings are made of multiple
filaments that are twisted together, and the degree of twist affects both the
strength and the flexibility of the string: low-twist gut strings have the
greatest strength (tensile strength around 392 MPa) though the least
flexibility, while high-twist strings have decreased strength (tensile strength
around 294 MPa) but increased flexibility. Thus, the breaking pitch varies
with the twist rate. With instruments such as the lute, mandolin, guitar, viol,
and violin, only the top string is tuned close to its breaking point, and as one
descends to the bass, the strings are tuned further away from their breaking
point, though they are made thicker to provide similar tension from string to
string. Thick, slack strings have a poor tone quality and tend to play out of
tune when fretted in higher positions. A higher twist rate, which renders them
more flexible, alleviates these defects.
Marin Mersenne (1636) advocated increasing or decreasing the diameter of
lute strings in proportion to the pitch; that is, a string a fourth lower should be
4/3 times thicker (see Gut strings for calculations of string diameters), which
yields equal tension among the strings. Some modern-day lutenists feel that
this results in bass strings that are too thick (if one calculates backwards from
the top string), so they use thinner strings than those considered ideal by
Mersenne (see table below). This results in a gradual reduction in tension as
one proceeds from treble to bass.
g′ 0.40 mm 0.40 mm
d′ 0.53 mm 0.48 mm
a 0.71 mm 0.60 mm
f 0.89 mm 0.74 mm
* As recommended by Olav Chris Henriksen of Boston Catlines for the author's eight-course
lute having a 630 mm string length.
f1 0.42 mm
d1 0.50 mm
a 0.58 mm
f 0.72 mm
d 0.86 mm
Methods of tying gut strings to a lute bridge are illustrated in Figure 19.
Figure 19 Two methods of tying lute strings to the bridge.
References
Thomas Mace, Musick's Monument; or Remembrancer of the Best Practical
Musick, both Divine, and Civil, That Has Ever Been Known, to Have Been
in the World (London, 1676).
Marin Mersenne, Harmonie universelle (Paris, 1636).
M
Measurement
While not the last word in accuracy, cloth measuring tapes have been used
by generations of violin dealers for measuring body lengths and widths over
the arching. Such measurements are slightly inflated when compared to those
made around the arching with a caliper, which should be taken into
consideration when consulting measurements found in old certificates.
Steel rule
These are generally made of tempered stainless steel and have accurately
engraved scales. They come in various lengths and widths and in rigid and
flexible types. The smaller sizes are sometimes fitted with a hook, which is
useful when making outside measurements of objects, but it may interfere
with measuring the length of a string from the middle of a bridge or nut pin.
The finest graduations of steel rules are generally 1/64 in. and 0.5 mm. Every
restorer should have a basic set consisting of 6 in./150 mm, 12 in./300 mm,
18 in./450 mm, 24 in./600 mm, 36 in./900 mm, and 48 in./1200 mm.
These are not measuring instruments as such, but are used to gather
dimensions from objects and are then held up against a steel rule or other
graduated device to ascertain the measurement. Dividers generally have
sharp, straight points, while most calipers have rounded, curved ends that are
used to take dimensions from the inside or outside of an object. The best type
is the so-called “spring” divider or caliper, which has legs that are held in
position by a strong bow spring and are adjusted by turning a knurled nut. So-
called “firm-joint” dividers and calipers have legs that pivot from a friction
joint and are simply collapsed or expanded to fit against or within an object.
Hermaphrodite calipers have one pointed foot and one curved foot (the latter
can be rotated to take inside or outside dimensions) and are used to measure
or scribe lines from an edge. These are usually available with firm-joint
construction. Spring-bow dividers and calipers come in a wide variety of
sizes up to 12 inches, while firm-joint calipers are made up to 36 inches. A
beam compass or a pair of trammel heads with interchangeable points fitted
to a straightedge can be used to take dimensions of larger work. One of the
most useful calipers is the “transfer” caliper, which is equipped with a short
locking arm that rotates with one of the legs. After the legs have been
positioned around an object and tightened, the leg attached to the locking arm
is temporarily released so that the caliper can be removed or extracted from
the object; the leg is then returned to the position it was in when the
dimension was taken and is locked in place.
Measuring caliper
In the past, most were equipped with vernier or dial gauges, but now many
are available with electronic digital readouts, which are much easier to read
and provide measurements in both inches and metric units. The 6 in./150 mm
size is the most common and is generally equipped with long jaws for
measuring outside dimensions, as well as a shorter pair of blade-shaped jaws
for making inside measurements and a rod or beam that extends for use as a
depth gauge. For making accurate measurements of the lengths of violins and
violas, an 18 in./450 mm or 24 in./600 mm size is useful. Larger-size calipers
are available, but in musical instrument work, it is generally unnecessary to
measure very large objects with the precision that a mechanical or electronic
caliper provides (0.001 in. or 0.02 mm).
Micrometers
Depth gauges
Height gauges
These are available in vernier, dial, and digital type. 12 in./300 mm and 24
in./600 mm are the most useful sizes.
These are very useful for measuring violin plate and soundboard thickness.
They are made in various sizes with throats up to around 400 mm for
measuring the plate thicknesses of double basses. One type is constructed
with a very deep frame that enables the caliper to reach over and around cello
ribs.
Reinert caliper
This device is shaped in such a way that one of its legs can pass through
violin f-holes to take thickness measurements of violin tops. It has a limited
reach and precision and has been supplanted by the Hacklinger thickness
gauge.
Like dividers and calipers, these do not measure directly but are used to
take dimensions of the insides of circular recesses (such as the bores of
woodwind and brass instruments) and then transfer them to micrometers or
vernier calipers for measurement. Small-hole gauges are available singly or
in sets, which range from 0.125–0.500 in. (3.2–12.7 mm); sets of telescoping
gauges generally range from about 0.5–6 in. (12.7–152 mm). Extension
handles can be fitted that allow dimensions to be taken deep within the bores
of wind instruments. The measuring surfaces of small-hole gauges are
adjusted with a knurled knob, while telescoping gauges have rods with
rounded ends that extend under spring pressure and are then locked in place
with a knurled knob.
Screw gauges
Screws have four basic measurements: the major diameter, which is the
outer diameter of the thread; the minor diameter, which is measured at the
roots of the thread; the pitch diameter, which is an imaginary intermediate
diameter located at a point where the thread and the space between the
threads are the same width; and the pitch, which is the distance between
points of the threads measured parallel to the longitudinal axis of the screw.
The major diameter must be determined in order to select cylindrical stock
for threading or when drilling holes for the free passage of threaded parts; the
minor diameter must be determined in order to drill holes that will be tapped;
the pitch is required to select the correct tap or die or to set up the change
gears of a machine lathe if one is turning the threads. There are several
methods of determining pitch and diameters: screw pitch gauges are used to
determine the number of threads per inch or the spacing of threads in
millimeters of both inside and outside threads; screw-checker gauges are used
to determine the pitch as well as the size of outside threads; plug gauges are
used to measure the pitch, size, and degree of fit of inside threads; while
screw-thread micrometers with interchangeable anvils are used to measure
the pitch diameter of threads (this diameter can also be measured by the
three-wire system, which uses sets of measuring wires in conjunction with an
ordinary outside micrometer).
Machinist's squares
These are made of precision-ground hardened steel and are generally more
accurate than woodworker's squares. They are invaluable when squaring-up
work and setting up machinery. Every shop should have several sizes ranging
up to 6 in. (150 mm).
Force gauges
References
Edward G. Hoffman, Student's Shop Reference Handbook (New York, 1986).
John E. Traister, Machinists’ Ready Reference Manual (New York, 1988).
Length
Weight (apothecary)
Force
Mersenne's Law
or as
where
F is the frequency in Hz
L is the length of the string in meters
T is the tension in newtons
M is the mass per unit length in kilograms per meter
D is the diameter of the string in meters
ρ is the density of the string (the density of gut is around 1300 kg/m3, a
sample of old iron wire is around 7690 kg/m3; modern steel piano wire is
around 7830 kg/m3; a sample of old yellow brass wire is around 8240
kg/m3, a sample of old red brass is around 8680 kg/m3; copper is
8940kg.m3 (Goodway and Odell, 1987).
(The newton is a unit of force in the metric system. Though the kilogram is
more properly a unit of mass rather than of force, another metric unit, termed
the kilogram-force, or kgf, is often used for convenience when calculating
string tensions. 1 kgf is equal to 9.80665 newtons.)
Reference
Martha Goodway and Scot Odell, The Metallurgy of 17th- and 18th-Century
Music Wire (Stuyvesant, 1987).
Metallurgy
(see-also Brass and brass alloys, Iron and steel, Lead and lead alloys,
Nickel silver, Gilding)
Properties of metals
Heat treatment
Work-hardening
When metals such as steel, brass, nickel silver, and silver are bent,
hammered, or undergo forming operations, they are gradually hardened.
Hammering or rolling causes a reduction in thickness, and the reduction of
thickness is proportional to an increase in hardness. For example, a 10.9%
reduction in the thickness of soft, fully annealed brass results in what is
termed 1/4 hard brass; a 20.7% reduction in thickness results in 1/2 hard
brass; a 29.4% reduction in thickness results in 3/4 hard brass, and a 37.1%
reduction in thickness results in what is termed hard brass. High-grade steel
used to make piano wire can sustain up to forty draws through successively
smaller dies without fracture (this however, is not done in practice – see Wire
gauges for early keyboard instruments). The alloys of brass that are
customarily used to make wire (i.e. the so-called alpha brasses, which are at
least 65% copper and can be cold-worked) are generally sufficiently work-
hardened after seven or eight passes through dies that annealing is required to
continue drawing them. Similarly, repeated annealing is required to safely
hammer brass to the desired shape without cracking. The strengthening of
iron and brass as a result of successive passes through wire drawing dies is
termed tensile pickup.
Stress and strain
where
σ is stress
E is the modulus of elasticity
ε is strain.
Metallurgical analysis
Metal identification
Reference
William D. Callister Jr., Material Science and Engineering (New York,
1997).
Metalworking
References
Erick Brand, Band Instrument Repairing Manual (Elkhart, 1978).
Donald de Carle, Practical Clock Repairing (London, 1994).
Donald de Carle, Practical Watch Repairing (London, 1995).
Rupert Finegold and William Seitz, Silversmithing (Radnor, 1983).
Henry B. Fried, Bench Practices for Watch and Clockmakers (Fairfax, 1997).
Ward Goodrich, The Watchmakers’ Lathe (Fairfax, 1999).
Paul N. Hasluck, Metalworking Tools, Materials and Processes for the
Handyman (London, 1904).
Edward G. Hoffman, Student's Shop Reference Handbook (New York, 1985).
Richard R. Kibbe, John E. Neely, Roland O. Meyer, and Warren T. White,
Machine Tool Practice (Englewood Cliffs, 1995).
Herbert Maryon, Metalwork and Enamelling (New York, 1971).
T. McCreight, The Complete Metalsmith (Worcester, 1991).
Erik Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook 29th Edition (New York, 2012).
Harold O’Conner, The Jeweler's Bench Reference (Taos, 1988).
Spon's Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
John E. Traister, Machinists' Ready Reference Manual (New York, 1987).
Metronome
where
f is the frequency
g is the acceleration due to gravity (9.81 m/sec2)
l is the length of the pendulum.
f is the frequency
g is the acceleration due to gravity
M is the mass of the heavier weight mounted below the pivot
R is the distance of the heavier weight below the pivot
m is the mass of the upper movable weight
r is the distance of the upper movable weight above the pivot.
The number of “beats” per minute can be calculated from the frequency as
follows:
beats = 60f/π
References
Sture Forsén, Harry B. Gray, L. K. Olof Lindgren, and Shirley B. Gray, “Was
Something Wrong with Beethoven's Metronome?”, Notices of the
American Mathematical Society 60/9 (October, 2013), pp. 1146–1153.
Rosamond E. M. Harding, The Metronome and Its Precursors (Henley-on-
Thames, 1983).
Mold making
Musical instruments are often missing small metal parts (bolt covers,
casters, decorative mounts, hinges, keys, etc.), and if similar parts are
available, molds can be made from the originals and replacements cast using
the lost-wax process (Figure 21).
Figure 21 Rubber mold with replicas of Broadwood square piano bolt
covers, six of which have been patinated.
References
Murray Bovin, Centrifugal or Lost Wax Jewelry Casting for Schools,
Tradesmen, Craftsmen (Forest Hills, 1995).
Benvenuto Cellini, The Treatises of Benvenuto Cellini on Goldsmithing and
Sculpture (New York, 1967).
Cennino d’Andrea Cennini, The Craftsman's Handbook “Il Libro dell’ Arte”
(New York, 1960).
Herbert Maryon, Metalworking and Enamelling: A Practical Treatise on
Gold and Silversmiths’ Work and Their Allied Crafts (New York, 1971).
References
Hermann Kühn, Conservation and Restoration of Works of Art and
Antiquities vol. I (London, 1986).
Tom Wilder, ed., The Conservation, Restoration, and Repair of Stringed
Instruments and Their Bows (Montreal, 2010).
N
Nickel silver
The Oddy test is used to determine whether materials are safe for use in
storing or displaying artwork. It involves enclosing a sample of the material
from which the artwork is made (for example, a polished coupon of silver or
brass) along with the material to be tested (for example, a piece of fabric used
to upholster an exhibition case). A moisture buffer, such as a wad of cotton
moistened with distilled or deionized water, is placed in the container, which
is then sealed and placed in an incubator at 60°C for 28 days, after which the
coupon is examined for traces of tarnish or corrosion.
Organ restoration
Wind supply
Assuming for a moment that the organ's wind is supplied by hand or foot
power and not by an electric blower, one of the first problems that one
encounters may be leaky feeders. Feeders may be operated by the organist
using a foot pedal or by an assistant operating a pump handle behind or at the
side of the instrument. In some early designs, such as regals and some chest
or cabinet organs, the feeders are themselves the reservoirs. These are
generally operated in pairs; as one falls, the other is lifted. In this way, a
continuous flow of air is maintained. Most early organs employ a two-part
wind supply, consisting of one or more cuneiform feeders and a parallel
reservoir. As the feeders are pumped, the folds of the reservoir rise. The folds
are often controlled by a pair of regulators, which consist of pivoted strips of
wood mounted on either side of a central, floating frame; these cause the
reservoir to rise evenly. Weights of cast lead or stone slabs placed on top of
the reservoir regulate the wind pressure.
One of the feeder's valves permits the intake of air while another allows air
to be delivered from the feeder to the reservoir. “Puff” or “flap” valves
consist of either a hinged flap of leather or a piece of leather loosely tacked
around a series of holes. Air pressure within the feeder forces the feeder valve
to seal when it is delivering air and to open when air is drawn in; air pressure
from the feeder causes the reservoir valve to open, and internal pressure
within the reservoir causes it to shut when the feeder is drawn open for air
intake. Another valve, a safety valve, is generally located on top of the
reservoir to prevent it from bursting if overinflated. This valve may be held
shut with a moderately strong spring and is either pulled open (as the
reservoir reaches full extension) by a cord fastened within the reservoir or
pushed open by a block of wood located above the reservoir. Valves are often
sources of leaks and should be checked to see if they are sealing properly.
Unfortunately, it is often necessary to cut open the feeders or reservoir to
gain access to the valves for repair.
Many early organs originally operated by hand or foot feeders were later
refitted with electric blowers. The simplest way of attaching an electric
blower is to make another pallet-box bung board that is equipped with a hose
coupling. In this way, the hand- or foot-operated feeder can be left intact and
may always be employed if desired. Air supplied by manual or foot-operated
feeders is often less turbulent and of a more stable temperature than that
supplied by an electric blower, and is thus preferable for concerts and
recordings, while the blower can be used for practice or normal day-to-day
use. Very often, however, the feeders have been discarded and an electric
blower has been installed in their place. If this is the case, one must decide
whether to reconstruct the missing feeders or retain the blower. In museums,
the general public gets a thrill out of seeing an organ being hand-pumped; if
an organ is situated where the pumping can be observed, it is advisable to use
or restore the original mechanism. In some organs of recent manufacture, no
reservoir is used. Instead, the blower supplies air to a rigid wind chamber
fitted with Schwimmers (a shallow bellows fitted with springs), which
maintain steady pressure as the wind is depleted.
Even a small rent in the leather hinges or gussets may render the bellows
totally ineffective. Defective valves may also make a bellows inoperative.
Sometimes the leather couplings of wind conduits or trunks may be ripped
(this often occurs as wood parts shrink or parts of the case shift or settle),
resulting in loss of wind pressure. For centuries, tawed (alum-cured)
sheepskin has been used to make organ bellows (see Leather). Vegetable-
tanned skins are avoided because their acidic tannins are corrosive to
pipework, and tanned skins are subject to “red rot.” Nevertheless, modern
pneumatic pouch leather is generally prepared from vegetable- or chromium-
tanned sheep or goat skins. Its ready availability and the fact that it comes
skived to a remarkable thinness have made it a choice for patching bellows;
however, because this leather is acidic (and unsightly), it should not be used
for this purpose; nor should white-colored leather tanned with zirconium salts
and formaldehyde, which is sometimes fraudulently offered as “alum leather”
by firms that sell organ supplies. Its strong chemical smell distinguishes it
from tawed skins, and it generally lacks suppleness; furthermore, it is highly
corrosive to pipe metal. Therefore, it is best to use alum-tawed skins for
repairs and for reconstructing hinges and gussets.
If bellows leather appears to be original and essentially sound, localized
splits and holes can be patched rather than resorting to complete releathering.
Patches should have their edges carefully skived (i.e., beveled on the flesh, or
gluing side). This is done not only for the sake of neatness, but also to reduce
the tendency of edges to curl away from the wood as time goes by. When
skiving, a razor-sharp knife is used to pare away the flesh side of the skin
while the hair side is supported by a hard, smooth surface. Small skiving
devices employing replaceable razor blades (such as the Scharf-Fix) can be
used to bevel the edges of strips and patches. When gluing on a patch, hot
animal-hide glue is applied to the flesh side and a cloth lightly dampened
with hot water is used to press it into place and to wipe away any drops of
glue. A polished bone or ivory paper folder (of the type used in bookbinding)
can be used to press down the leather and squeeze out excess glue. In places
where the thickness of a leather patch may interfere with some operation of
the mechanism, goldbeater's skin may be glued over a split. Rubberized cloth
(also known as tosh or mackintosh), which was historically used in reed-
organ bellows, should not be used in reconstructing or repairing the wind
supplies of pipe organs.
If all of the leather is suspect, then it must be replaced. Before releathering,
it is helpful to make paper templates of gussets and corner pieces before the
pieces are removed (or afterwards, if they can be removed intact or their
shapes can be reconstructed). Carefully observe and copy the system of cloth
hinges or tapes (generally made of artist's-grade linen canvas) that are used
on the inside of the ribs, as well as hemp rope, gut, or sinew hinges that are
sometimes employed at the vertex of diagonal feeders.
The internal surfaces of bellows ribs were sometimes lined with parchment
to make them airtight. If the parchment is well adhered, it should be left in
place; if not, it can be soaked off by applying cool damp cloths, and the ribs
can then be carefully dried under pressure so that they remain flat. The
parchment must then be cleaned of old glue and reglued (or replaced, as
required) using animal-hide glue. When gluing parchment, it should first be
moistened until it becomes supple. Fresh parchment may have to be
roughened a bit (either by scraping or sandpapering) before glue is applied, or
else it may not adhere well. If grease is preventing good adhesion, rubbing
the parchment with ethanol or acetone is generally effective in removing the
grease. As the glue and parchment dry, the parchment shrinks and tends to
curl at the edges and corners. These curls can be pressed down with a
dampened cloth, and, if necessary, fresh glue can be applied where the
parchment has failed to adhere. A bone or ivory paper folder can be used to
rub down the edges until the glue sets. Some makers sized the inside surfaces
of ribs with hot animal-hide glue to make it more airtight. If so, a fresh
application of thinned glue may be brushed on.
When releathering bellows, skins should be selected that are similar in
thickness and quality to the originals. Hinges and gusset leather must be
strong and especially pliant. A dial gauge with wide contacts (such as a
violinmaker's thickness gauge) can be used to determine the thickness. If
necessary, skins can be reduced in thickness with a skiving knife or skiving
machine. Again, and especially if one is not overly familiar with this type of
work, one should make detail photographs and sketches of the hinging,
taping, and leathering before and during the various stages of disassembly in
order to facilitate reconstruction of the original system. Sharp knives and
heavy, steel straightedges can be used to cut the strips used for hinges. To
prevent straightedges from slipping, their bottom surfaces can be lined with
thin cork or rubber; this will also keep the leather from being pulled towards
the knife blade during cutting. Work should be neatly executed, with edges
carefully beveled where necessary. Hot animal-hide glue should be used to
attach the leather. Again, a damp cloth and polished ivory or bone paper
folder can be used to press down the leather. All drips and visible traces of
glue should be wiped off with a damp cloth or sponge while the glue is still
wet. In some organs, the bellows ribs are lined on the outside with decorative
paper, so care must be taken that it does not get damaged by water and glue
during releathering operations. Keep in mind that alum-cured leather should
not be allowed to get too wet. Neatness and good organization are important
when leathering bellows, reservoirs, and conduits. When releathering valves
and pallets, glue should not be allowed to drip on the face that serves as the
seal, as it will stiffen the leather and prevent it from making good contact.
Very often the top and bottom boards of the feeders and reservoir have
shrinkage cracks. If these cracks are relatively small and do not impair
physical stability (which might be the case if the boards are bread-boarded)
but are merely leaking air, it may suffice to seal the cracks with strips of
parchment or leather. If the boards are unstable, the cracks should be closed
with animal-hide glue and bar clamps, though this may require complete
disassembly of the reservoir. If the shrinkage cracks are very wide,
compressing them will alter the widths of the boards, and the ribs would then
have to be trimmed. If this is the case, the cracks should be shimmed to
preserve the original dimensions of the boards.
If the reservoir and bellows are disassembled for releathering, this is a
perfect opportunity to check the leather valves to determine whether or not
they are sealing properly. If they have curled or become stiff with age, they
should be replaced. Intake valves are sometimes made of two pieces of
leather glued hair-side to hair-side to lessen their tendency to curl, though
single layers are often employed.
If the organ is very old and the leathering is original or of some antiquity, it
may be preferable to make a replica of the existing bellows, preserving the
original as found. This is particularly true if maker's marks are located inside,
or if interesting parchment or paper manuscripts have been used in their
construction. In any case, all interior inscriptions should be transcribed and/or
photographed before repairs are made and the bellows are closed up.
The windchest
Pipework
Organ pipes are readily damaged by careless tuning and rough handling,
especially when organs are disassembled or moved. Before working on pipes,
one should examine them closely to determine if they were made by the same
hand and whether inscribed note designations correspond to the notes the
pipes actually play. It is important to make this assessment, as pipes are often
cobbled from other instruments or transposed upwards or downwards to alter
the pitch. Also check for alterations in the pipe mouths, as they may have
been cut up or the pipe may have been disassembled and recut so as to lower
the mouth.
Pipes are made of various alloys of tin and lead, though bismuth or
antimony are sometimes added for stiffness. Because of its low cost, sheet
zinc has sometimes been used to make larger pipes. Sheets of tin/lead alloy
pipe metal are formed by pouring the molten metal into a trough that is drawn
along a casting table. An adjustable slot in the trough allows the metal to pour
out in a uniform thickness. In some schools of organ building, the casting
table was covered with cloth, and one can see the cloth pattern on the inner
surfaces of the pipes. Because the melting point of pipe metal is lower than
the burning point of cloth, the cloth did not scorch. After the metal cooled, it
was peeled off the casting table. Pipe metal was sometimes hammered to
increase its density and stiffness and to reduce thickness. Today, drum
planers are often used to reduce metal to the required thickness (the parallel
marks made by their cutters are clearly recognizable). While drum-planing
reduces thickness, it does not impart the same physical changes that
hammering does. Pipe metal is sometimes stored at room temperature to
“season” it, which causes it to become stiffer. Special temperature-controlled
ovens are sometimes used to accelerate this seasoning through a process
termed precipitation heat treatment. To construct pipes, tables or graphs of
dimensions are consulted when marking out the various components (such as
the resonator, foot, languid, etc.) on the sheets of cast metal, which are then
cut out and soldered together (see discussion of pipe soldering below). Wood
pipes are joined up with hide glue and clamps in the usual manner.
When handling pipes, gloves should be worn to protect the metal from
perspiration, which has a corrosive action due to the presence of oils, lactic
acid, salt, and moisture. Pipe metal is quite soft and must be treated with
great care. Typical damage includes general shape distortion, dents, open
seams, tears due to excessive or improper tuning, misshapen mouths and
displaced languids (either from manhandling or abortive attempts at voicing),
as well as dirt and corrosion.
If pipes are removed so that work can commence on other parts of an
organ, or when an organ is moved, pipe trays should be made to store the
pipes safely. Cleats should be fastened to the sides of the trays to prevent the
trays from falling into one another when they are stacked. In storing mixture
ranks, the pipes associated with each note can be gently bundled together
with flat, braided cotton tape or cord.
Check to see if pipes are clean before voicing or tuning them. Over time,
dust and debris may settle in their mouths and windways and affect their
speech. Sometimes brushing with a soft camel-hair brush is sufficient
(gilding mops are the softest brushes, but stiffer brushes may be required to
loosen dirt). A vacuum cleaner can be used, with soft, supplementary brushes
used to push the dirt in the direction of the vacuum nozzle. Care should be
taken that pipes are not marked or dented in cleaning. If the dirt is resistant to
simple brushing and vacuuming, washing may be required. As pipes may be
quite large, washing can present a problem. Ideally, a wet room with long
troughs and sinks should be available. Softened, distilled, or deionized water
should not be used for soaking or protracted washing of metal pipes as lead is
attacked by absorbed carbon dioxide. Soaps and detergents should also be
avoided. Pipes can be lightly brushed with soft bristle brushes to remove
caked-on dust while soaking, and then given a final wash in tap water. They
should be inverted for drying and blotted with a soft, clean cloth to prevent
spotting. Display pipes, if of tin or high-tin alloy, may be polished with a
slurry of precipitated chalk and water applied with a soft cloth, but be aware
that the surfaces of burnished display pipes will be altered by any type of
abrasive action. Especially after washing and polishing, pipes should not be
touched with bare hands; cotton gloves should be worn when handling and
reinstalling the pipes.
Bent or dented pipes can be straightened on mandrels. If one does not have
access to the facilities of a pipe-making shop, wood or metal mandrels can be
fabricated on a lathe. When turning mandrels, all cutting tool marks must be
removed, otherwise they will be impressed into the surface of the pipe during
reshaping. For small pipes, ground drill rod works well as it comes in a wide
variety of sizes (both English and metric) and is usually very well finished.
The ends of these rods should be beveled or rounded off at the end to prevent
damage while inserting them into the pipe. Dent balls and cylindrical slugs
used in brass instrument repair (see Brass instruments) can also be used to
push out dents in organ pipes, but they must be mounted on wood or metal
rods to facilitate insertion and retrieval. It may be possible to push out dents
in pipe feet through the bottom opening; however, if a pipe foot is badly
deformed or crushed, it may be necessary to cut it off with a sharp knife, re-
form it on a stake or conical mandrel, and then resolder it to the body of the
pipe.
Languids and pipe lips can be straightened, smoothed, raised, lowered, and
otherwise adjusted with steel blades, chisels, and probes specially made or
adapted for this function. Standard voicing tools (see discussion below) may
also come in handy when re-forming damaged mouths and languids.
Neighboring pipes should be closely studied to serve as guides in re-forming
damaged ones. The rudiments of pipe voicing are discussed below.
Rips, holes, and open seams of pipes require soldering. Sometimes the tops
or feet of pipes have become so distorted and torn that it is necessary to trim
them down and solder on new pieces. Pipe extensions can be trimmed using a
rotary hand trimmer available from organ supply houses. A chisel can also be
used to “plane” a pipe to length or to straighten a ragged top.
Soldering organ pipes (see Soldering) is a tricky operation owing to the
fact that the melting point of soft solders is precariously close to that of most
pipe metals, and the heat of the soldering iron will be considerably higher
than both the solder and the pipe. In the days of Dom Bedos (1706–1799),
soldering irons (which were generally made of copper rather than iron) were
heated in a coal fire and used in rotation (as one cooled in use, the other was
being heated). Today, temperature-controlled electric soldering irons are
available. These differ from conventional soldering irons used in electrical
soldering in having massive copper tips that retain a great deal of heat and
permit long seams to be smoothly soldered. Despite the element of control
provided by their variable transformers, electrically heated irons used in
soldering organ pipes must still be hotter than the melting point of the solder
and pipe.
To solder a seam or rip, the pipe must first be sized. The sizing prevents
molten solder from spreading beyond the seam or rip and also insulates the
pipe from heat. The size is made with whiting and hot animal-hide glue or
gum arabic, which is prepared by placing one part pulverized glue or gum
arabic in two parts of water, allowing it to swell overnight, heating to around
140°F (60°C), and straining before use. Commercial whiting is sifted into the
hot glue or gum arabic until it reaches the consistency of heavy cream. The
size is then painted on the pipe metal along the seam, making a band
sufficiently wide to protect the pipe from the tip of the hot iron. After drying,
the first coat is rubbed until it turns gray and a second coat is added. Spotted
metal should be sized on both sides; common pipe metal may be sized on one
side. When the size is dry, if one presses a thumbnail against the size, it
should not flake off. One should also be able to cut the sized metal with a
knife or file across it without the size chipping. If it chips, a greater
proportion of glue or gum arabic should be used. When the sizing is
thoroughly dry, the edges of the metal to be soldered are beveled at a 45-
degree angle with a sharp block plane (if the seam is straight) or filed, so that
when the edges are brought together they form a V-shaped trough. Before
soldering commences, a file or abrasive cloth should be used to remove
oxidation from the tip of the iron. The iron can also be rubbed against a block
of sal ammoniac (ammonium chloride) to clean its tip. After cleaning, the
iron is heated, fluxed, and tinned (i.e. coated with a thin layer of molten
solder). Tinning the iron is vital as molten solder will not adhere to it if it is
not prepared in this way. Puddles of solder deposited on a stone or brick slab
are picked up as required by the hot iron. Low-temperature eutectic solder
(63/37 tin-to-lead) may be used; however this alloy passes from solid to
liquid without exhibiting a pasty stage. While this is generally acceptable, a
pasty stage may be advantageous in certain soldering procedures. In his L’Art
du Facteur d’Orgues (1766–1778) Dom Bédos in fact provides instructions
for preparing four different types of solder for a range of tasks: he begins by
making solder having a 6:1 tin-to-lead ratio, which he advocates for soldering
common pipe metal; to this alloy more lead is added to produce solder for
soldering pure tin pipes; additional lead is added to make “turning” solder,
which is suitable for joining pipe feet to bodies, and finally more lead is
added to make solder for repairing reed blocks. Dom Bédos produces these
solders in sequence, pouring some out to form little ingots before adding lead
to make the next batch.
To solder the seam or rip, the V-shaped trough is fluxed with tallow or
drippings from a stearin candle and lightly tacked with bits of solder to hold
it together. Solder picked up from the stone or brick is then drawn along the
seam and drawn along the trough. The tip of the iron should be held at an
angle to the pipe body – the degree of inclination depending upon the heat of
the iron (a very hot iron is held at a steeper angle). Finally, the seam is
refluxed, and the iron is drawn in one smooth motion to unite the solder in a
continuous strip. When soldering around the circumference of the pipe, it is
helpful to have an assistant rotate the pipe, using a cradle to avoid jerky
movement. After soldering, the sizing is washed off with water and a soft
brush, leaving the neatly soldered seam.
If new sections of metal must be added or new pipes made, it may be
necessary to cast sheets of the proper alloy. The composition of pipe metal
may be roughly ascertained from its appearance (high tin and spotted metal
instantly reveal themselves) or more accurately by determining the specific
gravity of a sample. This can be calculated by weighing a sample or pipe in
grams and then dividing its weight by the volume in milliliters, which can be
ascertained by submerging the sample or pipe in a narrow graduated cylinder,
taking care to dislodge trapped air bubbles, and noting the amount of water
that is displaced. Another method is to suspend a sample or pipe from a
balance using a fine thread. The sample or pipe is weighed in air and then
submerged in water and weighed again. The difference is the weight of the
water (one milliliter of water weighs one gram) displaced by the submerged
pipe. To calculate the specific gravity, the weight difference is divided into
the weight of the pipe in air – the quotient is the specific gravity. Töpfer's
four-volume Lehrbuch der Orgelbaukunst (1955–1960 edition prepared by
Paul Smets) provides the following table of specific gravities and melting
points for various proportions of tin to lead:
10:3 7.927 –
7:3 8.150 –
5:3 8.408 –
3:2 8.498 190
The alloy of pipe metal can also be determined by casting a slug with a pair
of casting pliers and comparing its weight against cast slugs of metals of
known composition (a set of casting pliers and reference slugs can be
obtained from organ suppliers). Because pipe metal is not uniform in
composition (spotted metal is an obvious case in point), analytical techniques
that measure small areas, such as X-ray fluorescence spectroscopy, may yield
wildly inaccurate results.
Wood pipes are generally more rugged than metal pipes, and though they
may get knocked around, scratched, and dented, these marks generally do not
impair the tone of the pipe. Open seams, loose caps, and ill-fitting stoppers
are the problems most encountered. Wood parts should be repaired with hot
animal-hide glue, though to make a good airtight joint, all of the old hide glue
should first be washed off and the joint cleaned. If stoppers must be
releathered, choose skins of the proper thickness or skive them down to
achieve a fit that will allow the stopper to seal well and move smoothly. The
front cap of a wood pipe forms the lower lip and one face of the windway,
and its position is vitally important to the working of the pipe. The grain
direction of most caps runs vertically; in others the grain is oriented
horizontally. In the latter, the caps often shrink or curl away from the body of
the pipe. If this happens, the cap should be unglued and shifted upward so
that it is in proper alignment with the top of the lower block, and then
clamped and glued in place.
Reed pipes are composed of the boot, reed block, shallot, tongue, wedge,
tuning wire, and resonator. The boot and block are usually made of pipe
metal, though they are sometime made of wood. The shallot is generally a
tapered tube of brass, capped at the bottom and having the front cut away to
provide a seat for the tongue. The tongue, generally made of brass, is held in
place over the front of the shallot by a wedge of wood. The tuning wire
passes through a hole in the block and is bent in such a way that it bears
against the tongue. A common problem with reed pipes is instability of the
parts assembled in the reed block. If the wedge does not fit snugly, the tongue
may shift around during tuning, or the tuning will be unstable, requiring
frequent attention. It is important to make sure that the tongues are well
secured by properly fitted wedges.
Reeds that do not speak may be fouled with dirt. Sometimes raising and
lowering the tuning wire will allow dirt particles to fall away. A soft brush
(camel hair or sable) can be used or a thin sheet of paper may be drawn
between the tongue and the shallot face to clear debris. If necessary, the
entire reed assembly may be disassembled and blown or brushed out. If the
tongue does not seat properly because of localized corrosion, the corroded
area can be smoothed with fine emery or crocus cloth. If this occurs on the
shallot's face, take care to preserve its flatness or curvature. Corroded brass
can be treated chemically by immersion in a solution of the trisodium salt of
EDTA (see Brass and nickel silver cleaning).
If tongues are misshapen, they can sometimes be gently bent back into
shape by hand, using neighboring tongues as guides. More serious bends or
creases may need to be peened or burnished on a reed block (Figure 24),
though this may harden the metal and alter its acoustical properties. Severely
damaged tongues are generally replaced. Stock for making reeds is available
from organ suppliers, though if the correct thickness is not available, the
closest available gauge can be drawfiled or rubbed against a sanding block to
bring it to the proper dimension. A rolling mill should not be used to alter the
thickness of a reed blank because each pass will harden the metal somewhat.
When cutting out tongues from sheet stock, use a straightedge and a stout
knife to score the brass. The sheet can then be clamped in a smooth-jawed
vise or between wood chops with the score mark on the edge of the vise jaw
or chop, and the tongue broken away. A special reed guillotine can be used,
though a heavy-duty guillotine-type paper cutter may be used for lighter
tongues. Final fitting is accomplished by holding the tongue up to the shallot
face and marking it with a scriber, then clamping it between wood chops and
planing or filing it to shape. The surface that beats against the shallot must be
perfectly smooth and finely finished.
The curvature of a new tongue should be modeled closely on its neighbors.
The curve is formed by drawing a steel burnisher down the length of the
tongue while it is supported against a flat or curved steel reed block. The
degree of curvature varies with the type of stop and voicing; soft-toned reeds
such as the oboe generally begin with a gentle curve that increases at the tip
while trumpet reeds typically begin more sharply. As a rule, the stronger the
curve, the louder the tone and the slower the speech; the weaker the curve,
the softer the sound and the quicker the speech. However, if curved too
strongly, the tongue may not beat against the shallot and there will be no
sound; if too weak, buzzing and rattling may occur or the tongue may remain
fixed against the shallot, again resulting in no sound. It may be necessary to
alter the burnishing pressure as one moves down the tongue to achieve the
correct curve. Whatever the ultimate curve, the mounted tongue should make
continuous contact with the shallot face when it is pressed down with a
fingertip at its extreme end. This can be checked against a strong light: if
there is any discontinuity, curve reversal, or lifting away from the shallot, the
light will shine through and reveal the flaw, which can generally be corrected
by burnishing or direct manipulation by hand.
Bass reeds are sometimes weighted to lower their resonant frequency. Bits
of lead may be soldered to the end of the tongue, though around 1900,
“Chatterton compound” was sometimes used to attach felted lead weights.
This compound was formerly used by electricians and consisted of 3 parts
gutta percha, 1 part rosin, and 1 part Stockholm tar. If encountered, it can be
remelted through the gentle application of heat to reseat loose weights.
The free reeds of harmoniums are shaped differently than beating reeds.
They are sometimes given an S shape along their length and may have a
slight twist at the free end to make the tone more mellow. Free reeds are
typically riveted to their frame. Loose rivets will cause the reed to chatter; to
alleviate this problem the rivets may be tightened by hammering them with a
steel punch. The chattering also may be caused by the reed touching the
reed's frame. If the reed has shifted, it may be straightened relative to the
frame by holding a flat tool against the riveted end and giving it a light tap. If
the reed is bent, it should be carefully straightened, taking care not to alter the
intended curve. Neighboring reeds should always be examined and used as
reference when adjusting the curvature of a damaged or replacement reed.
If pipes or reeds are missing, it is necessary to make measurements of
metal or wood thickness, length, width, circumference, mouth width, mouth
height, and all other vital dimensions of pipes in the rank, and then plot these
dimensions on graph paper. In this way, the dimensions of the missing pipes
or reeds can be interpolated. If facilities are not on hand for casting pipe
metal and fabricating the pipes, the specifications can be sent to a pipe maker.
Pipes can be made slightly over length and with the upper lip left uncut so
that the restorer can tune and voice the new pipe to match its neighbors. A
proportional divider is used to establish the cut-up of the upper lip, which is
generally trimmed with a sharp knife.
Keywork
Voicing
The voicing of pipes is a complex art. Once a pipe has been straightened
and the dents have been removed, then the careful adjustment of the upper
and lower lip and of the position of the languid may commence. As indicated
above, many organs contain pipes that were drawn from different instruments
and may even be a collection of entire ranks that were originally voiced at
different wind pressures or designed to speak at different pitches. In general,
the cut-ups of flue pipes of the same pitch in different ranks of the same
division should be at approximately the same height. If this is not the case, it
may indicate that ranks have been assembled from different divisions or
sources, and it may be impossible to get them to work together in an artful
manner. It is often the case that a conservator is given the hopeless task of
“restoring” a composite instrument that never worked well in the first place.
In the discussion that follows, it is assumed that the instrument is not a
composite and that the pipework is original to the instrument.
Flue pipes work by directing a stream of air at the edge of the upper lip of
the pipe's mouth. In metal pipes this sheet of air is created by the languid and
the lower lip, which are in close proximity and form a narrow slit. In wood
pipes the sheet of air is created by a gap between the lower block and its cap.
The pitch of a flue pipe is determined by the resonant frequency of the air in
the resonator (i.e. the pipe body), which interacts with the thin stream of air
generated at the pipe mouth and causes it to vibrate back and forth and create
a sound. The resonant frequency of a closed, or stopped, pipe is
approximately half that of an open pipe of the same length.
The timbre of a pipe is determined by a number of factors. Open,
cylindrical flue pipes produce even- and odd-order harmonics, while closed
cylindrical tubes produce the odd-order harmonics. The “scaling,” or ratio
between the length and the diameter or width of a pipe, is an important factor:
wide-scaled pipes produce a mellow, flute-like sound due to the lack of
development of higher harmonics, while narrow-scaled pipes produce a
string-like sound due to the presence of these harmonics. The science (or,
more properly, the “art”) of establishing the rate at which pipe diameters
increase or decrease as one moves down or up the rank is documented in an
extensive literature extending back to the Middle Ages (see Scaling). Pipes
are made in a wide variety of shapes in order to produce different timbres,
often in imitation of various types of wind instruments. Other factors
generally affecting timbre include:
1 The ratio of the width of the mouth to the circumference of the pipe (a
wide mouth tends to produce greater volume and enhances the
fundamental, while a narrow mouth produces a softer sound with
greater development of harmonics).
2 The height of the mouth (a high cut-up tends to cause the tone to
become flutelike while a low cut-up generally yields a brighter
string-like tone).
3 The shape and position of the languid (a strongly beveled front edge
produces a brighter sound), while its height affects the quickness of
speech (raising it slows the speech while lowering it quickens the
speech).
4 Nicking of the languid (no nicking or light nicking produces a rougher
sound that is slow in speech and tends to begin with a “chiff,” while
heavy nicking smooths the tone, though if excessive may dull it).
5 The shape of the lower lip (a vertical lower lip coupled with a squarish
languid tends to produce a soft, flutelike timbre, while an incurved
lower lip and a sharply beveled languid produce a more strident
tone).
6 The shape of the upper lip (a sharply cut and burnished upper lip
encourages overtone production while rounding and leathering it
reduce overtones).
7 The use of “ears,” “beards,” “roller beards,” and “harmonic bridges”
(these help maintain the direction of the airflow and tend to stabilize
pitch and prevent overblowing).
8 The thickness of pipe walls and the tin/lead content (thin metal pipes
cannot be blown as hard and are typically used for softly voiced
stops; high-tin alloy and hammered pipe metal tend to reinforce
higher harmonics).
9 The shape and dimensions of the pipe foot (an open toe admits more
wind and produces a louder and more strident tone; a closed-in toe
produces a softer tone).
When conserving an organ one should not revoice ranks or attempt to change
an instrument's sound. For example, in the late nineteenth century, “chiff,”
which was so much treasured in the Baroque period for the articulation it
provided, was considered a defect. Consequently, pipes exhibiting
pronounced “chiff” were nicked to soften their attack. Certainly, it is
inappropriate to “nick” pipes in the course of conservation work; however,
burnishing or attempting to fill in nicks should be given careful consideration
because it may further damage the pipe and may even be inconsequential if
the pipe has been altered in other ways. It is sometimes necessary to accept
changes that have been made to an instrument as part of its history (see
Ethics).
The following faults in flue pipes may be correctable by simple voicing
techniques: slowness of speech, overblowing the octave, excessive loudness
or softness, windiness, hollowness, excessive reediness, excessive flutiness.
Pipes may be slow of speech or fail to speak if there is gross misalignment of
the upper and lower lips. This may be due to the pipe having been twisted as
a result of improper cone tuning technique (tuning cones should be pressed or
lightly dropped into the pipe, rather than twisted). This problem may be
alleviated by manually untwisting the pipe. Mouth alignment should in any
case be checked by sighting down the pipe. In general, the upper and lower
lips of the mouth should be aligned with each other, and the languid should
be flat and in line with the lower lip. Sometimes the lower lip may become
slightly convex and needs to be pushed in to straighten it. Convexity (or
concavity) may be due to the pipe being out-of-round. If this is slight, hand or
finger pressure may be sufficient to round up the pipe. If extreme, it may be
necessary to use mandrels to round up the pipe.
Slowness of speech can often be corrected by directing the upper lip
outwards or by lowering the languid. If the lower lip is pressed in too far, no
sound may develop, and this can be corrected by pulling out the lip with a
lancette or lip tool. A flat chisel or lip tool is useful for straightening or
redirecting the upper or lower lips; rods inserted either through the foot or
resonator may be used to raise or lower the languid.
If the pipe sounds an overtone before settling into its fundamental, or if the
fundamental does not develop, the pipe is said to overblow. Pushing the
upper lip inward or raising the front edge of the languid will generally correct
this. The problem may also be caused by too much wind reaching the pipe,
which may be resolved by closing up the foot with a toe cone or knocking-up
cup. If a pipe is too soft, the foot can be opened with a tapered mandrel. With
wood pipes, strips of wood may be wedged into the foot or removed to
regulate volume.
Windiness is sometimes caused by air rushing past rough edges or
obstructions. If the roughening has been caused by damage, edges may be
smoothed over with a burnisher. Dust or obstructions in the mouth or
windway may also be the cause. Windiness can sometimes be reduced by
pushing in the lower lip. Very light nicking, or “feathering” will often reduce
windiness, but this should be avoided in conservation work as it alters the
original tonal characteristics of the instrument.
Reeds may be softened or strengthened by adjusting the curve of the
tongue. Slowness in speech is often due to excessive curvature, which may be
reduced by gently burnishing the striking side of the reed. Overblowing is
often due to insufficient curvature, which again can be corrected by
burnishing the outer surface. A replacement tongue that is too thick may
produce a dull sound and the attack may be slow. A tongue that has been
made too thin may produce a harsh sound or rattle. Adjusting the length of
the resonator (by use of tuning flaps, slots, or rolls) is part and parcel of reed
voicing. Though resonator length is generally not changed to alter the tuning
of a reed pipe (this is accomplished by adjusting the length of the reed tongue
by manipulating the tuning wire; see below), the resonator must be in
reasonable tune with the reed. Subtle changes in the resonator's effective
length can be made to adjust the pipe's volume, though a resonator that is too
long or too short will cause the pitch of the reed to be unstable. If a resonator
is shaded at the top and the pipe does not return to its proper pitch when the
obstruction is removed, the resonator's tuning flap or roll should be adjusted
to bring the resonator into better tune with the reed.
Before attempting to tune an old organ it is important to assess its pitch and
temperament. If the organ is in a reasonably good state of preservation, it
may be possible to recognize the temperament (see Tuning and
temperament). For purposes of documentation, it is advisable to measure and
record the pitch of each note of the principal and other major ranks with an
accurate electronic tuner, particularly if the pitch and temperament cannot be
firmly established prior to restoration and tuning. Before measuring the pitch
or temperament, check that all of the pipes are properly racked, well seated,
and standing vertically. The mouths of nondisplay pipes generally face
outward, though due to crowding, it may be necessary to reorient some to
prevent them from being shaded or from blowing into the mouths of their
neighbors. If the wind supply is not operational, the pipes can be mounted on
a voicing jack to document pitch. A voicing jack can be improvised by
attaching a hose from the exhaust of a vacuum cleaner to an airtight box that
is fitted with a manometer, an adjustable valve (such as a hole with a sliding
cover) to regulate the air pressure in the box, and a countersunk opening to
plant the feet of the pipes.
When tuning an organ, the principal, prestant, or Octave 4 foot of the
Great or principal manual division should be the first rank checked, for it is
from this rank that all of the other ranks are tuned. It is of the utmost
importance that the original temperament be retained, and for that reason one
hopes that the principal has not been damaged or strayed significantly from
its original temperament. Before any pipe is adjusted in this rank, be certain
that it is the one that is out of tune. To determine this, begin by making all of
the interval tests that are appropriate for the most likely temperaments in
order to establish any wayward notes. After carefully adjusting the
temperament octave, tune upwards and downwards by octaves until the entire
rank is tuned. Carefully recheck the temperament octave and the entire rank
before continuing, otherwise any errors will be duplicated in the other stops
and divisions. After tuning the principal of the Great, those of other divisions
should next be brought into tune with it, and then the other ranks in each
division with the principals of their respective division. It may not be
possible to tune soft-voiced ranks directly from the principal, as they may be
overwhelmed or drawn into tune by this loud stop. In such cases a less
brilliant rank may be used to tune them. Soft-voiced ranks should be gone
over separately to check that they are in tune with themselves. When tuning
mixture ranks, the pipes that are not being tuned should be silenced with a
mute (i.e. a fringe of cloth mounted on a handle). Reeds are generally tuned
last. In general, one should tune one's way out of an organ to avoid reaching
over previously tuned ranks.
Tuning technique
The tuner requires an assistant to press the keys and operate the stops, as
well as a pumper to supply the air if there is no electric blower. Pipework is
susceptible to the heat of the tuner's hands and body (holding one's hand
close to the resonator of a sounding pipe will cause it to go flat due to
expansion of the pipe metal due to the radiant heat), so it is important to keep
clear of it as much as possible. Cloth or leather gloves should be worn as
insulation if pipes must be handled. Open flue pipes are tuned by several
means. Most small-diameter pipes are generally tuned with tuning cones
(Figure 24). To sharpen a pipe, the pointed end of the cone is carefully held
directly above and pressed or dropped into the pipe, thereby causing the pipe
to flare out and rise in pitch. To flatten the pitch, the hollow end of the cone
is used to constrict the pipe, thereby lowering its pitch. Tuning cones should
not be twisted as this may cause the pipe mouth to become distorted. Cones
may be lightly lubricated with petroleum jelly prior to use. Frequent cone
tuning takes its toll on pipes, and excessive pressure can distort a pipe or even
rip open a seam. One solution to the wear and tear of cone tuning is the
installation of tuning sleeves. Larger open pipes that cannot be cone-tuned
are fitted with sleeves, flaps, rolls, or slots. These should be adjusted with the
appropriate tools (Figure 24) rather than by hand. Stopped pipes are tuned by
gripping the handle of the stopper and raising or lowering it as required.
Reeds are adjusted with a special reed tuning knife, which is used to tap the
tuning wire up or down. To ascertain whether an open flue pipe is sharp or
flat, the top of the pipe can be shaded. This will flatten the pipe and enable
one to determine where it stands. A stopped pipe can be checked by shading
its mouth. As the ambient temperature increases, the pitch of labial pipes rises
because the air becomes less dense, while the pitch of lingual pipes falls due
to the expansion of their reeds; thus, the labial and lingual ranks will go out
of tune with one another. Though the lingual pipes are generally less affected
by temperature change, it is the reeds that are often tuned to the flue pipes
because of the relative ease of manipulating their tuning wires. To further
complicate matters, humidity fluctuations cause wood pipework to go out of
tune relative to metal pipes. Thus, it is unwise to tune an organ at times of the
year when the temperature and humidity are in the process of changing.
Furthermore, organs should never be tuned when sunlight is striking the case
or pipes. Swell shutters should be opened the day before tuning to allow the
temperature of the enclosed pipes to reach that of other divisions.
References
J. Adlung, Musica Mechanica Organoedi (Berlin, 1768).
Paul-Gerhard Andersen, Organ Building and Design (New York, 1969).
George Ashdown Audsley, The Art of Organ Building (New York, 1905).
François Bédos de Celles, L’Art du Facteur d’Orgues (Paris, 1766–1778).
Thomas Elliston, Organs and Tuning: A Practical Handbook for Organists
(Sudbury, Suffolk; 1898).
A. Hemstock, On Tuning the Organ (London, 1924).
Walter and Thomas Lewis, Modern Organ Building (London, 1939).
L. G. Monette, The Art of Organ Voicing (Kalamazoo, 1992).
Henry Nicholson, The Organ Manual for the Use of Amateurs and Church
Committees (Boston, 1879).
Organ Voicing and Tuning (Cincinnati, 1881).
Johann Gottlob Töpfer, Lehrbuch der Orgelbaukunst, 4 vols., ed. Paul Smets
(Mainz, 1955–1960).
Andreas Werckmeister, Orgelprobe (Quedlingburg, 1698).
Reginald Whitworth, The Electric Organ (London, 1930).
Overspun strings
The formula (Rose, 1995) for the string tension of overspun strings is:
where
References
Stewart Pollens, “Flemish Harpsichords and Virginals in the Metropolitan
Museum of Art: An Analysis of Early Alterations and Restorations,”
Metropolitan Museum Journal 32 (1997), pp. 85–110.
Stewart Pollens, “Early Alterations Made to Ruckers, Couchet and Grouwels
Harpsichords in the Collection of the Metropolitan Museum of Art,”
Kielinstrumente aus der Werkstatt Ruckers (Haale an der Saale, 1998), pp.
136–170.
Michael Praetorius, Syntagma Musicum 2: De Organographia (Wolfenbüttel,
1619), p. 47.
Malcolm Rose and David Law, A Handbook of Historical Stringing Practice
for Keyboard Instruments (Lewes, 1995).
P
Paper, pencil, and ink
Paper
Paper was invented in China around 100 CE, or possibly earlier, and was
introduced into Europe in the twelfth century. Prior to the invention of the
paper-making machine in France in 1799 (Henry Fourdrinier's English patent
dates from 1806), paper was made by casting macerated rags in a rectangular
mold, termed a deckle, fitted with a brass screen that consisted of closely
spaced wires crossed by widely spaced ones. This produced so-called “laid
paper,” which when held up to the light shows closely spaced “laid lines” and
widely spaced “chain lines,” which are oriented at 90 degrees to the laid
lines. Laid paper has been made in Europe since the late fourteenth century.
So-called “wove” paper (without the conspicuous laid and chain lines)
became popular in Europe around 1750 and in America around 1800. The
casting molds employed in making wove paper use a screen of fine brass wire
that is woven like cloth. Because of its smoother surface, this kind of paper
was favored by John Baskerville (1706–1775) and other printers because it
enabled metal type to produce a cleaner impression. Watermarks are
produced by stitching designs made of wire onto the casting screen. A
“deckle edge” is an untrimmed edge of a sheet of cast paper. Today, the
deckle edge is often produced artificially on machine-made paper by sawing
(rather than guillotining) through a stack of paper or by moistening individual
sheets and tearing them against a ruler. The cotton gin was invented in 1793,
which led to the gradual replacement of linen with cotton fiber in the making
of rag paper. The paper-making machine enabled long sheets to be made by
linking together a number of casting molds. Most paper is now manufactured
in continuous rolls, which are cut into large sheets of various standard sizes
depending upon the type of paper. Paper made in rolls has a distinct grain
direction and does not fold or tear evenly against the grain. To produce
smaller sheets for folding (such as leaflets or personal stationery), the grain
direction must be properly oriented when cutting from large stock. Alum-
rosin size was first used in 1807, while clay and barite fillers were introduced
in 1810; these coatings help control the absorption of ink and improve
printing and writing properties. Paper made with ground wood pulp appeared
around 1840; it was refined by the soda process around 1850, the sulfite
process in 1857, and the sulfate process in 1884 (the latter processes greatly
increased the longevity of wood pulp paper). Foxing is a brownish
discoloration of paper due to fungal action. While it can develop in books
stored under damp conditions, the root cause may be the deposition of mold
spores during the manufacturing process when wet sheets were turned out
onto felt pads for drying.
Paper documents should be stored in a relative humidity of between 50 and
65 percent and at a temperature of around 20°C (68°–70°F).
Pencil
From the fifteenth through the nineteenth century the word “pencil” was
often used to denote an artist's brush. One of the earliest references to
graphite pencils is found in Johann Mathesius's Bergpostille published in
Nuremberg in 1564, though sticks of graphite may have been used for
drawing as early as 1500. Prior to the invention of the lead pencil (which in
fact is a misnomer as it does not contain lead), drawings were done with
wood or bone styli tipped with lead metal, which rubbed off and left a dark
mark similar to that of graphite. Silver point was also used from the fifteenth
century for drawing, though the line it created was initially a very light shade
of gray that darkened with time as the silver turned to silver sulfide. It was
not until around 1790 that graphite pencils came into wide use as a result of a
manufacturing process developed by Nicolas Jacques Conté in France. Pierre
François Tingry (1803) mentions the lead pencil and the use of caoutchouc
(natural rubber) erasers. Today, graphite pencils are made by mixing graphite
and clay with water to form a paste that is extruded into rods and then fired in
a kiln; the hardened rods are then sandwiched between pieces of wood or
used in mechanical holders. Pencil “leads” are graded by hardness, 9H being
the hardest and 9B the softest. The hardness is increased by increasing the
proportion of clay to graphite. The best method of removing pencil marks on
paper and wood remains the rubber or plastic eraser. Graphite is difficult to
remove from porous materials such as stone because it is a lubricant, and
rubbing or brushing tends to drive it into the surface. Alcohol is sometimes
useful in loosening binders in pencil lead and thus removing pencil marks
from nonporous surfaces, such as metal.
Ink
Robert Dossie's The Handmaid to the Arts (London, 1764) gives a formula
for preparing common black iron-gall writing ink.
Dossie gives the following formula for black printing ink formula. Boil nut
oil in an iron pot, and then allow it to catch fire. Allow it to burn for half an
hour with stirring, and then extinguish the fire. This is termed “weak oil,” and
is the principal oil used in making printing ink.
To make so-called “strong oil,” prepare as above but permit the oil to
remain on fire until it becomes “very thick and glutinous, and when cool is
extremely adhesive and ropy, so as to be drawn out in long threads.”
To prepare the ink, take one-half pound of “Frankfort black” (a charcoal
black possibly made by burning lees of wine from which the tartar has been
removed, or simply wood charcoal) or any other good black and grind it on a
stone with about half that weight of the weak oil. To prepare for use, grind in
“a quantity” of the strong oil.
References
Robert Dossie, The Handmaid to the Arts (London, 1764).
Dard Hunter, Papermaking through Eighteen Centuries (New York, 1930).
Hermann Kühn, Conservation and Restoration of Works of Art and
Antiquities vol. 1 (London, 1986).
Guy Petherbridge, Conservation of Library and Archive Materials and the
Graphic Arts (London, 1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (London, 1979).
Kenneth W. Rendell, Forging History: The Detection of Fake Letters and
Documents (Norman and London, 1994).
Pierre François Tingry, Traité théorique et pratique sur l'art de faire et
d'appliquer les vernis (Geneva, 1803).
References
Marion Kite and Roy Thomson, Conservation of Leather and Related
Materials (Oxford, 2007).
Guy Petherbridge, Conservation of Library and Archive Materials and the
Graphic Arts (London, 1987).
Patination
No effective method has been developed for patinating wood, which is the
bane of violin makers attempting to make copies as well as those involved in
the conservation of wooden objects. As far back as the sixteenth century,
Alessio Piemontese (1555) advocated the use of horse manure to darken
wood, a material that does not lend itself to modern conservation work.
New parts that have been fabricated of light-colored woods (such as
spruce, fir, pine, and maple) are especially difficult to “age,” though they can
be darkened somewhat by prolonged exposure to sunlight or by placing them
in “sunning boxes” equipped with long-wavelength ultraviolet lamps. The
nineteenth-century violin maker J. B. Vuillaume is said to have baked his
wood in an oven to darken it, though this method is only effective at
temperatures that cause resins in the wood to exude and form spots on the
surface. Baking also produces a somewhat lifeless appearance, as well as
causing excessive dehydration and shrinkage of the wood. Some modern
violin makers have experimented with ozone chambers to darken wood. They
place their instruments (prior to varnishing) in a sealed chamber with a high-
voltage arc generator. The arc produces ozone, nitrogen dioxide, and nitric
acid fumes in the presence of moisture. Unfortunately, this procedure is
damaging to wood and glue joints, as well as to human mucous membranes
and respiratory organs. Caustic chemicals such as strong alkalis, ammonia
fumes, a solution of potassium dichromate, and nitric acid have been used,
but again, these tend to have a deleterious effect upon the physical structure
of wood and glue, and it is difficult to predict the final outcome. Other
popular chemical treatments include painting the wood with a solution of
ferric acetate (made by placing iron filings in acetic acid or vinegar) followed
by an application of a solution of tannic acid (derived from steeped tea
leaves), the use of saltpeter (potassium or sodium nitrate), potassium
permanganate, and other oxidizers. Colorants such as coffee, tea, chicory,
walnut hulls, fuliggine (fireplace soot), and tars extracted from old cigarette
butts have also been used to color wood. Synthetic and natural dyes are
sometimes effective, but in softwood they tend to be absorbed to a greater
degree by the spring growth than by the summer growth and thus produce an
unnatural visual effect of “grain reversal,” in which the late growth appears
lighter (or may even disappear entirely) against the more heavily stained
early growth. Painting the surface with artist's pigments (such as burnt umber,
ochre, etc.) suspended in water (watercolor) or organic solvents tends to
produce a masked effect.
The flute maker Rod Cameron uses the following method to darken
boxwood: he places iron nails in warm nitric acid (this evolves nitrous oxide,
which is poisonous, so this should be done outdoors or in a fume hood;
furthermore, the evolution of this gas may also cause containers to explode if
they are tightly sealed). The resulting solution of ferric nitrate is applied to
the boxwood, and after the desired color is achieved the acid is “neutralized”
by applying warm linseed oil. He creates artificial figuration in boxwood by
playing the surface with a torch.
The violin bow maker and restorer Henryk Kaston developed an effective
method for patinating newly made ivory fittings for bows: he moistened
wood shavings with alcohol and set them aflame. He then sprinkled them
with water to extinguish the flame and generate smoke. The fully polished
ivory part was then exposed to this smoke. If necessary the process was
repeated until the desired yellowish appearance was achieved.
References
William T. Brannt, The Metal Worker's Handy Book of Recipes and
Processes (London, 1896).
J.-P. Coutrait, Nouveaux Trucs et procédés du bois (Paris, 1991).
George Frank, Adventures in Wood Finishing (Newtown, 1981).
Richard Hughes and Michael Rowe, The Colouring, Bronzing and Patination
of Metals (London, 1982).
Susan La Niece and Paul Craddock, Metal Plating and Patination (Oxford,
1993).
Herbert Maryon, Metalwork and Enamelling (New York, 1971).
Alessio Piemontese, De' Secreti del Reverendo donno Alessio Piemontese
(Venice, 1555).
Ronald D. Young, Contemporary Patination (San Rafael, 1988).
Pegs
Peg shapers and reamers are available with a 1/30 taper (for modern violin
and viola pegs), 1/25 taper (for cello pegs), and 1/17 taper (for cello endpins).
3° and 5° reamers are available for fitting guitar bridge pins and harp board
pins (see Tapered reamers). Some early violin pegs have a steeper taper of
around 1/20, and when working with early stringed instruments having
pegboxes that have not been reamed out with modern tools, it may be
necessary to make pegs to fit those nonstandard tapers. To set the angle of the
compound slide of a machine lathe to turn the proper taper on the shaft of a
new peg, use a caliper to measure the major and minor diameters of the
tuning peg holes at the outer walls of the pegbox, as well as the distance
between these walls. Calculate half the angle of the taper (which is the angle
to which the compound slide should be offset) by subtracting the minor
diameter from the major diameter and dividing by twice the distance between
them: this is the tangent of half the taper angle (the angle itself can be
determined with an electronic calculator, slide rule, or table). If an old peg
exists, its taper angle can be measured directly with a vernier protractor fitted
with an acute-angle attachment. The measured angle should be halved to set
the compound slide. If no lathe is available, an alternative is to make a peg
shaper that matches the taper. This can be made out of hardwood and fitted
with a cutter from a standard peg shaper or the blade from a plane; the
tapered hole in the shaper can be made by drilling a hole having the minor
diameter of the peg and then enlarging it with a rat-tail file. One can also
make a peg reamer by shaping the appropriate taper in a length of hardwood
with a spokeshave, plane, or file, then sawing a groove in it and inserting a
piece of tempered steel (such as a fretsaw blade) that has been beveled like a
cabinet scraper (see Woodworking and Sharpening tools). The cutting edge
of the blade should project just beyond the surface of the reamer, and some
wood should be trimmed away in front of the cutter to provide clearance for
the shavings. This reamer can be used to refresh the holes in the pegbox as
well as to adjust the taper in the improvised peg shaper (described above) to
produce a perfectly matched set of cutting tools.
When using peg shapers to fit violin pegs, use a sharp knife to score around
the shaft of the peg just beyond the decorative turnings. This will prevent
them from chipping or breaking off when the shaft is turned into the shaper.
A shaper blade works best when it is well sharpened and projects beyond the
mouth of the shaper by about 0.25–0.75 mm. It should also project past the
front of the shaper's opening by about 0.5–1.0 mm. Do not apply excessive
inward pressure while rotating the peg into the shaper as this may cause the
wood to tear or crumble.
When using a reamer (the new, multi-flute helical reamers work well),
make very light cuts and continually check the fit of the shaped peg to avoid
reaming out too much wood. If the pegbox holes have been widened to the
extent that standard-size pegs are too small, they will have to be plugged,
drilled, and reamed – a complex process.
Peg dope
When the air gets dry, pegs tend to loosen because they shrink and the peg
holes widen (as a result of the pegbox walls shrinking). In humid weather
pegs tend to stick because they swell and the peg holes narrow due to
swelling of the pegbox walls. Pegs will slip if their shafts become burnished
from continued turning. Baillot (1835) recommends rubbing the pegs with
soap if they stick and applying lead white or chalk if they slip. To lubricate
pegs, use a dry bar of “toilet soap,” but avoid “floating soap,” as this type
contains about 30% water. To provide friction, use commercial whiting and
avoid chalk that contains oil (such as blackboard chalk). Some of the
commercial peg dopes (such as Hills') are too slippery.
Reference
Pierre Marie François de Sales Baillot, L'art du violon (Paris, 1835).
1 Prior to regulating the action, make sure that the key frame makes
good contact with the key bed. If not, adjust the frame studs until
they make firm contact with the key bed (it may be necessary to
retract all of the studs and then systematically retighten them). If
there are no studs, paper or cardboard shims can be placed under the
frame so that it makes contact with the key bed. When pressing down
on various parts of the framework from bass to treble, there should
be no movement of the key frame and no knocking sound made by it
striking the key bed.
2 Each key lever should be checked for smooth action. Sometimes
overall tightness of the key levers and action parts is due to high
humidity. If so, the action can be dried out in a box or cabinet
containing a tray of silica gel or warmed by a source of modest heat,
such as an incandescent light bulb. There should be a slight amount
of side-to-side play at the front- and balance-rail pins, but no front-
to-back motion when the keys are grasped at the front and pushed
and pulled back and forth. If so, the hole at the bottom of the key at
the balance rail may have become enlarged. If so, plug the hole with
a basswood dowel and redrill the hole. If the hole is only slightly
enlarged, it may respond to sizing with dilute hot animal-hide glue
(allow the glue to dry completely before reinstalling the key lever).
Excessive side-to-side motion or rattling may be fixed by rotating the
front guide pins, which are oval; by turning them a few degrees with
the appropriate piano technician's tool (Figure 27), the play can be
reduced. If this adjustment is insufficient to remove excessive
motion, the front pin mortise can be rebushed with new felt. Bent
front or balance pins may cause key levers to stick; these pins can be
straightened with standard piano technician's tools. Key levers can be
spaced and any tilt removed using these same tools. The heights of
the key levers relative to the key bed are adjusted (see table below)
by increasing or decreasing the thickness of the back rail key cloth
and/or by adding or removing paper and cardboard punchings under
the balance-rail felts. The keys should be about 1/32 in. (about 1
mm) higher at middle C than at the top and bottom keys (a batten of
wood planed to this subtle curve can be used as a guide). With this
slight convexity in mind, adjust the key dip by adding or removing
paper and/or cardboard punchings under the front rail felts (see table
below). The accidental key levers should also stand about 1/32 in.
higher than the natural key levers. When fully depressed, the fronts
of the sharps should not descend below the natural keys, but come to
rest about 1/32 in. above the tops of the naturals. The key-stop rail
should be adjusted so that it is 1/16 in. above the top of the
accidental key levers.
3 Other points to check before regulating the action include: the
condition of the leather coverings of the hammer rollers (also called
the “knuckles”), which if hardened can be softened by needling with
a hammer voicing tool; the spacing of the jacks (also known as
“flies”) within their repetition-lever mortises; the adjustment of the
back edges of the jacks, which should align with the centers of the
wooden cores of the rollers (this is done by turning the jack's
regulating screw); and the height of the repetition levers, which
should be adjusted with the regulating screw so that the tops of the
these levers are just in contact with the rollers. (This last adjustment
can be checked by depressing the jack's arm [or “tender”] and noting
if the hammer moves slightly.) Check the pivots of the hammers,
jacks, wippen flanges, and repetition levers. The hammer and wippen
flanges should be free-acting, though firm enough that the flange
drops slowly by the weight of its screw. The jack should move freely
on its pivot but not rattle or exhibit excessive side-to-side movement.
Pivot pins that are slightly tight may respond to the application of a
drop of ethanol diluted with water in a 3:1 ratio (or 1:1 in severe
cases). If the pins are still too tight, the cloth bushing can be reamed
or burnished, or a smaller pin can be installed. If pins are loose, a
larger pin can be installed. Center pins come in graded sizes, and
specially designed sets of tapered, hexagonal reamers and burnishers
are available for this work. If the felt bushings of the hammer and
wippen flanges are worn, the bushings should be drilled out and the
holes rebushed with new felt. Finally, check and correct the string
spacing with the appropriate tool, and center the hammers relative to
the strings by loosening the hammer flange screw. When this general
maintenance has been completed, regulation can begin.
Figure 26 Modern piano action. Line drawing from William Braid White's
Piano Tuning and Allied Arts, 1946.
Regulation
Before removing the action from the piano:
1 Adjust the distance between the hammers at rest and the strings (see
table below) by turning the capstan screws that are located directly
beneath the wippens. This is an extremely important first step (that is
generally not mentioned in maintenance manuals) because the action
cloths of older pianos may be greatly compressed, causing the
hammers to sit very low relative to the strings. If the hammers are
not raised to the recommended height, it may be impossible to adjust
the let-off, for example. The capstan screws below the wippens are
also used to level the hammers. When set at the proper distance from
the strings, the hammer shanks should rest about 3/16 in. above the
hammer cushions mounted on the wippens.
2 Adjust the hammer let-off (see table below) by turning the regulation
screws or buttons.
1 Adjust the hammer drop to 1/8 in. by turning the drop screws.
2 Adjust the back checks so that the hammers check at the proper height
(see table below).
3 Check the strength of the repetition springs by hitting each key solidly
so that the hammer is caught by the back check. Then slowly release
the key and note whether the hammer rises smoothly without
jumping. The strength of repetition springs can be adjusted by
turning small adjustment screws located on the repetition levers (in
actions lacking these screws, each spring can be adjusted by flexing
it with the appropriate piano technician's tool).
4 Adjust damper under levers so that they engage the key levers when
the hammer is about halfway between its rest position and the
strings. This is done by loosening the under lever top flange screw
and adjusting the length of the damper wire.
H. Steinway 65 47 mm 1 mm 10 15 mm
mm mm
G. Steinweg 69 45 mm 2 mm 9.66 15 mm
mm mm
Blüthner 71 45 mm 1.5 9 mm 24 mm
mm mm
Voicing
References
Franz Rudolf Dietz, Das Intonieren von Flügeln (Frankfurt, 1968).
Alfred H. Howe, Scientific Piano Tuning and Servicing (Clifton, 1976).
Walter Pfeiffer, The Piano Key and Whippen (Frankfurt, 1967).
Piano Action Handbook (Seattle, 1971).
Steinway Grand Key and Action Regulation (New York, 1949).
William Braid White, Piano Tuning and Allied Arts (Boston, 1946).
Pitch
For thorough treatments of this subject see Ellis and Mendel (1968) and
Haynes (2002).
In the seventeenth and eighteenth centuries the terms low and high
chamber pitch (Cammer-Ton), choir pitch (Chor-Ton), and cornett pitch
(Cornett-Ton) referred to distinct relative pitches, each separated by about a
semitone, with low chamber pitch being the lowest and cornett pitch the
highest. Regional pitch differences may have overridden these distinctions
(Praetorius, 1619).
Today, for practical purposes, when tuning early keyboard instruments and
stringed instruments, especially for use with modern copies of early wind
instruments, Renaissance pitch is often set at A=440 or A=466, low French
Baroque pitch is often set at A=392 Hz, late Baroque pitch is set at A=415
Hz, and Classical and early Romantic pitch is set at A=430 Hz. Modern pitch
is supposedly standardized at A=440 Hz, though many orchestras and concert
halls (such as the New York Philharmonic and the house piano at Carnegie
Hall in New York) are at A=442 Hz. The pitches 392, 415, 440, and 466 are
approximately equal semitones apart. Some modern harpsichords have
provision for transposing between two or three pitches that are semitones
apart.
Nominal pitch
Perfect pitch
Some musicians can detect whether an instrument is tuned a few cycles per
second above or below standard pitch and may be completely thrown off by
the “transposition” when they sit down at or play along with a keyboard
instrument that is tuned a half or full tone below modern pitch. There are
those who argue that perfect pitch is an innate ability, while others believe
that it can be learned. For those of us who must work with instruments from
various periods and locales, perfect pitch is a hindrance, so to whatever
extent it can be learned, it is best not to cultivate this skill. Musical
instruments should not be retuned to pitches they were not designed for in
order to accommodate musicians encumbered with perfect pitch.
References
Alexander J. Ellis and Arthur Mendel, Studies in the History of Musical Pitch
(Amsterdam, 1968).
Bruce Haynes, A History of Performing Pitch: The Story of “A” (Lanham
and Oxford, 2002).
Hermann Helmholtz, On the Sensations of Tone, translated by Alexander J.
Ellis (New York, 1954). (This includes Ellis's table of historical pitches.)
Arnold Myers, Historic Musical Instruments in the Edinburgh University
Collection (Edinburgh, 1990), p. 14.
Michael Praetorius, Syntagma musicum (Wolfenbüttel, 1619).
Proportion
Arithmetic proportion b – a = c – b
Arithmetic mean b = (a + c)/2
Geometric proportion a/b = b/c
Geometric mean
Harmonic proportion a/c = (b – a)/(c – b)
Harmonic mean b = 2ac/(a + c)
The idea that ratios and proportions are the basis of musical intervals (see
Intervals) can be traced back to a discovery said to have been made by
Pythagoras in the sixth century BC while he listened to the sound of
blacksmith's hammers striking an anvil: two hammers having weights in the
ratio of 1:2 produced a clanging sound an octave apart, those having weights
in the ratio of 2:3 produced sounds a fifth apart, while those having weights
in the ratio of 3:4 produced sounds a fourth apart. This was a brilliant
discovery, because up until that point, the concept of consonance had been a
purely aesthetic matter with no mathematical or physical basis. An example
of consonance occurs as a violinist tunes one string to another: the interval of
a perfect fifth stands out in an arresting manner amidst the discordance on
either side of that very distinct pitch. The music theorist Boethius (480–524
CE) credited Pythagoras with having invented the monochord, which is a
simple device consisting of a single string stretched across a soundbox (hence
the name “monochord”). By sliding the monochord's bridges back and forth,
one can hear the sounds produced by various proportional string lengths.
Many late fifteenth-, sixteenth-, and seventeenth-century treatises devoted
to music theory (such as those written by Ludovico Fogliani, Franchino
Gafurio, Athanasius Kircher, Marin Mersenne, Nicola Vicentino, and
Gioseffo Zarlino) include dissertations on the mathematics of musical
intervals, the construction of musical scales, and geometric methods for
dividing the monochord. For example, Zarlino's Le istitutioni harmoniche
(Venice, 1558) provides instructions for adding and subtracting musical
intervals by multiplying and cross-multiplying the numerators and
denominators of their ratios: adding a fifth (3/2) to a fourth (4/3) by
multiplying the numerators and denominators produces the ratio of the octave
(12/6, or 2:1); subtracting a fourth from a fifth by cross-multiplying produces
a ratio of 8/9, or a whole tone. Zarlino also describes the mesolabio (an
ancient geometric calculating device consisting of a set of rectangular frames
sliding between parallel tracks) that could be used, for example, to divide the
Pythagorean whole tone into two equal parts.
This reliance upon a pair of compasses, straightedge, and set square is telling,
for these drafting instruments are directly related to Euclid's five fundamental
postulates (which involve straight lines, circles, and right angles) and they are
the only drafting tools used in the geometric proofs of his theorems.
The basic ratios and proportions that underlie the design of the violin, viol,
lute, mandolin, guitar, and other instruments are associated with fundamental
musical intervals, such as the ratios of the octave (2:1), fifth (3:2), fourth
(4:3), and major third (5:4). Early keyboard instruments exhibit what is
termed “Pythagorean” scaling (see Scaling), meaning that through most of
the keyboard range the string lengths double or halve on the octave. Though
the gross case dimensions of keyboard instrument cases rarely follow
proportional rules, the bodies of stringed instruments such as the violin and
guitar often do.
The classical violin form developed in Cremona exhibits the following
basic proportions: upper bout width to lower bout width to overall length
have the ratio 4:5:9; the neck stop to body stop forms a ratio of 2:3; the body
is divided by the bridge in a ratio of 5:4; f-hole length to body length is 1:5;
and the bridge divides the length of the f-hole in half. From the lute,
mandolin, and viola da gamba neck and fingerboard patterns preserved in the
Museo Stradivariano in Cremona, it is clear that Antonio Stradivari was
familiar with laying out tempered fret positions and designing families of
instruments that were proportionately scaled to different pitch relationships
(Pollens, 2010). Several of his patterns have simple arithmetic calculations
scribbled on them, though none of these calculations appears to relate to
musical instrument construction.
Using simple arithmetic and the basic proportional relationships, it would
have been possible for an instrument maker to calculate the dimensions of an
instrument of any size, but this task was greatly simplified with a device
termed the sector (also known as a pantometer), a type of proportional divider
that was often included with sets of drafting instruments made in the
sixteenth through nineteenth centuries. There is documentary evidence that
Stradivari owned a sector, though his heirs evidently lent it to the violin
maker Carlo Bergonzi after Antonio's death and unfortunately failed to
recover it when most of the other shop materials were gathered up and sold to
Count Cozio di Salabue in 1775–1776 (Pollens, 1992, 2010).
To use a sector, the legs are opened to the distance one needs to divide, and
then an ordinary pair of dividers is used to take the actual length of whatever
subdivision one requires from the engraved scales (Figure 29). Most sectors
are engraved with scales for subdividing lines, surfaces, circles (in order to
draw polygons), and solids, and some have scales for determining
trigonometric functions and for comparing the weights of objects made of
different metals. A few have scales designed for marking off musical
intervals. In Athanasius Kircher's Musurgia universalis (Rome, 1650), there
is a description and illustration of a sector having a specially engraved scale
that was designed to subdivide any length into the intervals of diatonic,
chromatic, and enharmonic genera; however, even a conventional sector
lacking this special scale could have been used to mark out the basic
proportions of musical intervals.
Figure 29 Setting a sector with a pair of dividers.
Recording the sound of instruments that one has restored can be part of the
documentation process. The moderately priced digital recording equipment
that is available today can provide audio quality that is equal to or better than
the most sophisticated analog equipment that was used in professional
recording studios just a few decades ago. For recording individual
instruments or small ensembles, all one needs are a pair of high-quality
microphones (or a stereo microphone) and an analog-to-digital converter
hooked up to a laptop computer or a dedicated digital recorder.
Room acoustics are the most critical factor with regard to producing a good
sounding recording. For example, a harpsichord, a fortepiano, or a small
ensemble of stringed or wind instruments placed in a furnished period room
will tend to produce a sense of ambience that is appropriate for such
instrumentation. However, more often than not, one is confronted with an
environment that is not ideal: there may be too much reverberation, or not
enough. The latter can be remedied electronically, but an overly reverberant
room can be difficult to record in. It may be necessary to put down carpeting
or to position acoustical damping materials around the room to limit
reverberation. If recordings are made of live concerts, one should be aware
that the acoustics of auditoriums tend to become drier (less reverberant) once
an audience enters the hall.
Positioning of microphones
The purpose of stereophonic recording is to capture sound the way our ears
do and thus create a sense of space in which we can locate and distinguish
discrete sources of sound. This sense of space is created by the time delay or
sound-pressure differences captured by the spaced microphones. A simple
pair of microphones is thus a more accurate means of creating a sense of
auditory space than the technique of multiple miking that is typically used by
most recording studios, in which sections of an orchestra or ensemble are
recorded on separate tracks and later mixed to create an artificial balance.
Because the sounds of the instruments are picked up at slightly different
times by arrays of widely spaced microphones, the composite mix lacks
detail and the illusion of acoustical space. This is why virtually all
commercial recordings, especially those of large ensembles such as
orchestras, sound terrible.
When using a pair of microphones, several methods are employed: the very
popular “X-Y” technique uses two directional microphones (often cardioid
pattern) with the head of one placed directly above the other with both heads
facing at a 45° angle away from the sound source (thus, they are at a 90°
angle with respect to each other); if the microphones have a figure-eight
pickup pattern and have their heads crossed as in the X-Y technique, they are
termed a “Blumlein pair.” The so-called “A-B” technique employs two
omnidirectional microphones set a distance apart (often several feet) and
parallel to each other. The near-coincident technique (which the author
favors) uses a pair of cardioid microphones placed more closely than in the
A-B method. In one popular near-coincident technique, termed ORTF
(abbreviation for Office de Radiodiffusion-Télévision Français), two cardioid
microphone heads are placed 17 cm apart and held at an angle of 110°,
covering an angle of about 180°. Another technique used by the Dutch
Broadcasting System (NOS) also uses two cardioid microphones but spaces
them 30 cm apart with the heads mounted at an angle of 90°, which covers an
angle of about 160°. Because of the spacing and angling of the microphone
heads, these systems are good for miking larger ensembles, such as orchestras
and choral groups. Another interesting technique that mimics the way we
hear employs two omnidirectional microphones spaced about 16.5 cm apart
and separated by a sound-absorbent disc (termed a Jecklin disc).
In the author's experience of recording early keyboard instruments, the
near-coincident technique, with closely spaced microphones positioned about
four or five feet from the open lid and facing in the general direction of the
soundboard, produces a pleasing effect, particularly if the room acoustics are
less than favorable. To create a sense of ambience, the microphones can be
moved back. When recording a small ensemble of string instruments (such as
a string trio or quartet), the closely spaced pair of microphones should be
placed fairly high (consider the direction of the tops of violins and cellos,
which face slightly upward) and not too far away from the musicians. Again,
as the microphones are moved further from the musicians, the sense of room
ambience increases. Cardioid-pattern microphones, which have a heart-
shaped sensitivity that has negligible sensitivity at the audience side of the
microphone, may be placed somewhat further from musicians than
omnidirectional microphones, which tend to pick up more room sound and
background noise. Omnidirectional microphones are generally considered the
most accurate transducers and the best choice unless an audience is present.
There are several types of microphones. Dynamic microphones (these are
the cheap, rugged microphones used in public address systems and by rock-
and-roll singers on-stage) are not appropriate for recording classical music.
Condenser microphones tend to have a much flatter and extended frequency
response and lower distortion, but require an external source of power
(termed phantom power); these come in small- and large-diaphragm types,
the best of the large-diaphragm type tending to be more highly regarded,
though they can be extremely expensive. Ribbon microphones are said to
produce a warmer sound than condenser microphones, although they tend to
be less sensitive and may require a supplemental microphone preamplifier.
Stereo microphones (which consist of two microphone cartridges mounted in
a single housing) are generally set up in X-Y configuration; the best of these
feature a pair of condenser cartridges or ribbon units.
Reference
Leo L. Beranek, Acoustics (New York, 1954).
Relative humidity
% Relative humidity
1 90 91 91 92 92 92 93 93
2 80 82 83 84 85 85 86 87
3 71 73 75 76 77 78 79 80
4 62 65 67 68 70 71 73 74
5 53 57 59 61 64 65 67 69
6 44 49 52 54 57 59 61 63
7 36 42 45 47 51 53 55 58
8 28 34 38 41 45 47 50 53
9 21 27 31 34 39 41 45 48
10 13 20 25 28 33 36 40 43
Retouching
If the original varnish and ground can withstand the application of steam,
dents in the wood can often be raised by placing a piece of cotton wool or
cloth dampened with distilled or deionized water over the dent and warming
with a heated spatula or tacking iron. Deep scratches in varnish are best filled
with varnish rather than with an opaque filler. Violin restorers have
traditionally used fillers consisting of combinations of sandarac, shellac, and
other resins dissolved in alcohol. Today, some restorers use synthetic-resin
floor varnishes (such as polyurethane) or even clear nail polish to fill cracks,
but these materials should not be used because they require extremely strong
solvents to remove them, and thus are essentially irreversible. Synthetic resin
varnishes such as Soluvar picture varnish and Regalrez 1078 and 1094 can be
used to fill scratches and dents in natural resin finishes. One advantage of the
Regalrez resins is that they dissolve in aliphatic solvents and after drying
remain soluble in them indefinitely (see Solvents and solvent cleaning).
While natural resin fills must be leveled mechanically or by abrasion,
Regalrez and Soluvar can be leveled and polished by wiping with a wad of
lint-free cloth or a piece of paper moistened with mineral spirits. This
procedure is much less disruptive to the surrounding varnish than mechanical
or abrasive leveling. Because Regalrez resins are insensitive to alcohol, one
may French-polish over them. By the use of Regalrez as a barrier, French
polish that has been applied over it can be later removed along with the
Regalrez. When filling scratches with any type of varnish, the scratch should
first be brushed with thinned varnish in order to saturate minute fractures,
followed by more viscous preparations. If the fill must be tinted to match the
surrounding varnish, color is best built up with successive layers (see below).
Whether filling with natural or synthetic resin varnishes, the refractive
index (RI) of the filler should match the surrounding varnish. If the RI of a
varnish fill is within 0.01 of that of the surrounding area, the repair will be
nearly invisible. A discrepancy of 0.04 or greater will create an optical
disturbance (visible when the instrument is tilted or rotated) that draws
attention to the fill. The RI of the surrounding varnish can be determined
under a microscope by placing a sample of the dried varnish in fluids of
known RI (such as those made by Cargille, Locke, and Dow Corning) and
employing the Becke line test to determine whether the sample lies above or
below the RI of the medium. (The Becke line is a halo surrounding a
transparent particle that moves towards a region of higher RI as the
microscope is focused upwards and towards a region of lower RI as the
microscope is focused downwards.) An inexpensive gemological
refractometer can also be used to determine RI. Once the RI of the damaged
varnish has been determined, the RI of the crack filler can be adjusted by
combining resins of different refractive indices. Use a weighted average of
the resins’ refractive indices and check a thoroughly dried sample by the
above methods. Below are the refractive indices of some commonly used
varnish-making materials:
Amber 1.546
Dammar 1.539
Mastic 1.536
MS2A 1.518
Polymethacrylate 1.48–1.52
Rosin 1.525
Sandarac 1.545
Shellac 1.516
Violin varnish color extends from yellows, oranges, and reds to broken
hues of light straw to deep brown. This coloration is the net result of the
colored resins, plant extracts, dyes, and pigments used in the original
formulation, as well as the effects of age. A 200–300-year-old varnish will
not appear the same today as it did when it was first applied because the
original colorants may have faded or shifted in hue or the resins themselves
may have deepened in color. Furthermore, the refractive indices of certain
components of varnish (such as the drying oils) tend to increase, which may
render embedded pigments less opaque. Therefore, even if the original
varnish formula can be re-created, it might not be completely effective for
retouching. Nevertheless, we do have at our disposal many old violin varnish
recipes (see Varnish), and most of the natural materials used to make them
are still available. With our knowledge of these formulas and materials, it is
often possible to use or modify these old recipes to provide a reasonably good
retouching varnish. One such formulation, termed “1704” (which was
claimed by Giacomo Stradivari [1822–1901] to have been written alongside
that date in the Stradivari family bible) can be made by combining 45g of
seedlac, 9 ml of oil of spike, 7.5g of gum elemi, and 180 ml of ethanol.
Though this formula is probably spurious from a historical standpoint, it is
used in some major violin shops as a basic retouching varnish for fine
Cremonese violins.
When retouching, it is often more effective to use an almost dry brush and
apply color with a dotting or dabbing motion rather than with long, wet brush
strokes. Color is best built up gradually rather than by attempting to achieve
the final shade and concentration in a single application. The traditional
colorants used in violin varnish include insect and plant extracts (such as
kermes, cochineal, alkanet root, and buckthorn berries), lake pigments (such
as madder and alizarin; see Lake pigments), and earth pigments (such as
burnt umber, red ochre, and cinnabar). The unfixed plant extracts, and to
some extent the lake pigments, tend to be fugitive, though they are sometimes
useful in retouching. Effective retouching of scratched or damaged wood and
varnished surfaces can be carried out with watercolors or with dry pigments
that are mulled on a glass plate with virtually any solvent, medium, or
varnish. If mulled and applied with ethanol, pigments will adhere to the
underlying varnish by virtue of the ethanol's solvent power. For retouching
varnishes that are tinted with old aniline dyes (developed in the 1850s,
followed by the azo dyes in the 1880s), or when great transparency is
required, the newer, relatively light-fast Orasol dyes may be used. These can
be dissolved in ethanol and allowed to dry on a glass plate or a porcelain
mixing pan; for use, the colors are picked up with a retouching brush that has
been lightly moistened with ethanol. It is best to touch the wet brush to a
piece of absorbent paper to draw off any excess liquid before beginning to
retouch with these dyes.
Color theory
Broken hues
Complementary colors
Chroma
Chroma refers to the saturation of a color. Pure colors are fully saturated.
Saturation is diminished by the addition of white, black, gray, or the
complementary color.
Value
The term value refers to relative lightness or darkness. Pure yellow, for
example, has a higher value than its complement, violet. Mixed colors tend to
have reduced saturation and are darker than pure colors, which is a point to
consider when retouching.
Dichroism
Certain pigments and dyes reflect a different color than the one they
transmit. The aniline dye eosin, for example, reflects a metallic yellow-green
color, though it transmits red. Gold leaf reflects the color yellow but
transmits green.
Transparency, translucency, and opacity
Colors that tend towards red, orange, and yellow are termed warm; those
that tend towards blue and violet are said to be cool. Certain reds, such as
alizarin and carmine, are considered cool because they have a purplish cast.
Vermilion, which has an orange cast, is considered a “warm” red.
There are two types of light receptors in the retina of the eye: rods and
cones. Rods do not convey color information but are extremely sensitive to
light (a single photon of light may be enough to activate them) and respond in
low-light vision. Cones have chromophores that exhibit different spectral
sensitivities; some cones peak in the red region, some in the blue, and some
in the green. (This is very much like the dye-coupled silver grains used in
photographic color film, though the spectral response of color film does not
match that of the human eye). A particular wavelength or combination of
wavelengths of light will stimulate individual cones to different degrees. The
brain compares the strengths of the impulses produced by these receptors,
and color is perceived. It is well known that red and yellow combine to form
orange, but in fact, when red and yellow pigments are mixed together, their
wavelengths are not actually transformed into the wavelength of orange (a
spectrophotometer would show that the two distinct wavelengths are still
present). Thus, the color orange may be perceived directly by the wavelength
of spectral orange or by the reception of pairs of wavelengths whose average
equals that of orange. This is unlike the auditory sense, in which sounds of
different frequencies are heard as distinct tones (such as the notes of a chord)
rather than as averages of the individual frequencies.
Phenomena such as complementary-color afterimages and the Purkinje
effect (in which color shifts are perceived as the eye adapts to different
intensities of illumination) are physiological in nature. These may be factors
to consider in retouching; for example, neutral retouches may appear to take
on a hue that is complementary to the surrounding area. Concepts such as
color harmony and the association of colors with moods and musical pitches
are psychological or cultural in nature.
Mixing colors
Most pigments and dyes do not behave like pure spectral colors, so
mixtures of them tend to produce somewhat dull secondary and tertiary
colors, and sometimes even unexpected effects. An example of this can be
observed when certain black pigments are mixed with ochre, which results in
a dull green. This occurs because pigments such as bone black and lampblack
have a slight bluish cast that mingles with ochre to form green. For a darker
shade of yellow, a more neutral black (such as true ivory black), or the
addition of a warmer color such as burnt umber, is needed. Generally
speaking, it is difficult to create a vibrant secondary or tertiary color by
mixing pigments; this is why attempting to replicate a particular hue through
the use of “primary” pigments and dyes invariably fails to produce a true
spectrographic match and may result in metameric defects (i.e. colors that
appear to change hue when viewed in light sources having different spectra).
Unfortunately, there is often no recourse but to work with a primary palette
or to combine colors.
References
Philip Ball, Bright Earth: Art and the Invention of Color (New York, 2002).
Faber Birren, Principles of Color (Atglen, 1987).
M. E. Chevreul, The Principles of Harmony and Contrast of Colors and
Their Application to the Arts (London, 1859).
Arthur H. Church, The Chemistry of Paints and Painting (London, 1915).
Edith Anderson Feisner, Color Studies (New York, 2001).
George Field, Chromatics or, an Essay on the Analogy and Harmony of
Colours (London, 1817).
George Field, Field's Chromatography, or, Treatise on Colours and
Pigments as Used by Artists (London, c.1869).
Trevor Lamb and Janine Bourriau, eds., Color, Art, and Science (Cambridge,
1995).
A. P. Laurie, The Painter's Methods and Materials (London, 1960).
Ian Sidaway, Color Mixing Bible (New York, 2002).
Rosin
References
Robert L. Feller, Nathan Stolow, and Elizabeth H. Jones, On Picture
Varnishes and Their Solvents (Cleveland, 1971).
Knut Nicolaus, The Restoration of Paintings (Cologne, 1998).
Helmut Ruhemann, The Cleaning of Paintings: Problems and Potentialities
(New York, 1982).
Richard Wolbers, Cleaning Painted Surfaces (London, 2000).
S
Safety equipment
Scaling
where
F is the frequency in Hz
L is the length of the string in meters
T is the tensile strength in pascals (Pa; substituted for “tension”)
ρ is the density in kg/m3 (substituted for “mass per unit length”).
Using data reported by Mersenne in 1635 for a particular sample of iron wire
having a diameter equivalent to 0.38 mm and a breaking load of 19 livres, the
tensile strength of this wire would have been 821 MPa (equivalent to
821,000,000 Pa; Goodway and Odell 1987), while the density of an unrelated
sample of old iron wire has been measured at 7690 kg/m3 (Goodway and
Odell, 1987). Using the above formula and these data, the breaking frequency
for Mersenne's wire at a c2 length of 315 mm (0.315 m) would have been 519
Hz. This would have provided a safety margin of about 84 cents at a pitch of
A=415. If an instrument with a c2 string length of 290 mm were strung in
brass having a tensile strength of 634 MPa (as derived from data reported by
Coulomb in 1784) and a density of 8240 kg/m3 (Goodway and Odell, 1987),
the breaking frequency of c2 would have been around 478 Hz, or about 44
cents above c2 at a pitch of A=392 (French Baroque pitch). These meager
safety margins may be reflections of uncharacteristically weak samples of
wire or inaccurate measurements of tensile strength.
where
While the lengths of the pipes cannot be foreshortened, if the pipes' widths
doubled on the octave they would require enormous quantities of wind for
them to speak, and windchests would have to be much larger to accommodate
their girth. Rather than doubling in diameter from octave to octave, pipe
diameters are scaled differently. For example, in his Lehrbuch der
Orgelbaukunst (Weimar, 1855), Johann Gottlob Töpfer suggests that pipes
double in diameter on the 16th, 17th, or 18th note rather than on the octave; a
1: ratio was preferred by many early German and French organ builders.
References
John Barnes, “Pitch Variations in Italian Keyboard Instruments,” Galpin
Society Journal 18 (1965), pp. 110–116.
John Barnes, “The Specious Uniformity of Italian Harpsichords,” in Edwin
M. Ripin, ed., Keyboard Instruments: Studies in Organology (Edinburgh,
1971).
Martha Goodway and Jay Scott Odell, The Metallurgy of 17th- and 18th-
Century Music Wire (Stuyvesant, 1987).
John Koster, Keyboard Instruments in the Museum of Fine Arts, Boston
(Boston, 1994).
Grant O'Brien, “Some Principles of Eighteenth-Century Harpsichords and
Their Application,” The Organ Yearbook 12 (1981), pp. 160–176.
Grant O'Brien, Ruckers: A Harpsichord and Virginal Building Tradition
(Cambridge, 1990), pp. 55–66.
Stewart Pollens, Stradivari (Cambridge, 2010).
Michael Praetorius, Syntagma Musicum: De Organographia (Wolfenbüttel,
1619).
John D. Shortridge, “Italian Harpsichord Building in the 16th and 17th
Centuries,” Contributions from the Museum of History and Technology,
United States National Museum Bulletin 225, Paper 15 (Washington, DC,
1960), pp. 93–107.
William R. Thomas and John J. K. Rhodes, “The String Scales of Italian
Keyboard Instruments,” Galpin Society Journal 20 (1967), p. 48.
Johann Gottlob Töpfer, Lehrbuch der Orgelbaukunst, 4 vols., ed. Paul Smets
(Mainz, 1955–1960).
Samuel Wolfenden, A Treatise on the Art of Pianoforte Construction (Old
Woking, 1975).
Denzil Wraight, “The Stringing of Italian Keyboard Instruments c.1500–
c.1650,” PhD thesis (Queen's University Belfast, 1997).
Sealing wax
Wax seals are occasionally found affixed to the makers' labels of early
keyboard instruments as well as to the backs or pegboxes of violins and viols
as marks of ownership. Sealing wax has also been used to attach woodwind
instrument pads to keys, to lengthen harpsichord jacks, and as a quick-drying
sealant and cement.
According to Robert Dossie's The Handmaid of the Arts (London, 1764),
there were two types of sealing wax: soft and hard. Soft sealing wax was used
for charters, patents, and other documents, while the hard sealing wax was
intended for closing up letters (in Dossie's time, posted letters were typically
folded up to enclose the writing and to form an integral “envelope,” which
was sealed with wax).
Dossie's soft sealing wax was made by heating the following together:
16 ounces beeswax
3 ounces turpentine
1 ounce olive oil
1 ounce of coloring matter: vermilion (red), red lead (coarser red), ivory
black (black), verdigris (green), smalt (blue), verditer (light blue),
massicot (yellow), or a mixture of vermilion and smalt (purple).
The hard sealing wax was made by heating the following together:
Conservation issues
Seals made of shellac, seedlac, and rosin are sensitive to alcohols, acetone,
cellosolve, chlorinated solvents, and many other solvents, while those
containing beeswax may also be sensitive to aliphatic and aromatic
hydrocarbon solvents. If casts must be made of seals, plaster of Paris or
Hydrocal are safer than silicone rubber impression materials, which may
contain oily release agents or produce alcohol during curing.
Reference
Robert Dossie, The Handmaid of the Arts (London, 1764).
Sharpening tools
General
New cutting tools, such as chisels, carving gouges, and plane blades,
generally come from the factory with their primary bevels ground at too great
an angle, and some manufacturers unfortunately grind a small bevel on the
underside of the blade that interferes with sharpening and must be ground off.
Motorized bench grinders with 6-inch and 8-inch abrasive wheels can be
used to regrind primary bevels. If there is a bevel on the underside of the tool
or blade, it is important to grind this off while regrinding the primary bevel of
the top surface. Bench grinders equipped with half-horsepower 60-cycle AC
motors generally turn at very fast speeds (often 1725 r.p.m.), which can
quickly heat the blade and draw its temper (the oxidation color at the cutting
edge should never extend beyond a straw color; see section on Tempering
steel). By working slowly, with light pressure, and with frequent immersion
of the tool in cool water, these relatively inexpensive and ubiquitous
motorized grinders will suffice. The gray-colored aluminum oxide abrasive
wheels that normally come with these grinders are the toughest, but the white
or pink aluminum oxide abrasive wheels are preferable because the abrasive
particles are not bound together as tightly and tend to wear off, providing a
fresh grinding surface rather than becoming clogged with metal debris. They
are also less likely to heat up the tool and draw its temper. The white-colored
wheels are the most friable, with pink classified as semi-friable. If grinding
wheels become scored or glazed, the surface can be renewed with a dressing
stick or diamond-pointed dressing tool. Gray, white, and pink grinding
wheels should not be used with nonferrous metals. If a nonferrous metal is
inadvertently ground on a wheel, it will have to be resurfaced with a dressing
stick. To grind nonferrous metals such as aluminum and brass, special black
silicon carbide wheels are available. Ruby-colored grinding wheels are used
to shape hard tool steels. Green silicon carbide wheels are used for carbide or
carbide-tipped cutters. Because of the relatively small diameter of 6–8-inch
grinding wheels, they produce a distinct hollow-ground bevel, which is an
advantage when creating the secondary bevel (see below). A 60 grit abrasive
wheel is useful for removing metal quickly; a 120 grit wheel is more suitable
for regrinding primary bevels.
Grinding wheels are often marked with series of code letters and numbers
that indicate the abrasive type (such as aluminum oxide and silicon carbide),
grain size (60, 80, 150, etc.; see grit size comparison chart), grade (soft to
hard), structure (density of abrasive particles), and bond type (such as
vitrified, shellac, or resin). See Oberg, et al., Machinery's Handbook (2012)
for details.
To maintain the proper angle when grinding, motorized grinding wheels
have adjustable tool rests that can be set at the proper angle with a protractor.
On the better grinders, these tool rests are made of cast iron that has been
ground flat; less expensive models have tool rests made of bent sheet metal
that are often not perfectly shaped. The tool rest must have a true surface so
that the blade can be smoothly shifted from side to side during grinding,
which is necessary for achieving a perfectly straight bevel. If the blade is
wider than the grinding wheel, this back-and-forth motion will have a planing
effect and maintain a perfectly straight bevel. If one does not have facilities
for regrinding or milling the tool rest, it can be trued up by the technique of
flat-filing (see Metalworking).
After the primary bevel has been ground on a grinding wheel, the
secondary bevel is ground and refined by hand on a series of flat bench
stones. Because of the hollow ground primary bevel produced by a 6–8-inch
grinding wheel, one can use the back edge of the bevel to maintain a constant
angle on the bench stone while forming and refining the secondary bevel,
which is the cutting edge of the tool or blade. Do not use a trailing motion
when working with a bench stone; instead, push the cutting edge against the
stone or use an elliptical or circular motion. Make a few passes on the bevel
side and then turn the blade over and do the same to the back, keeping the
back of the blade perfectly flat against the sharpening stone. A few strokes on
a 1000 grit waterstone should produce a relatively smooth secondary bevel
that can be further refined with 4000 and 8000 grit waterstones. The
secondary bevel should ideally be as narrow as possible (around 1–2 mm) to
reduce cutting friction. With repeated sharpening, the secondary bevel will
gradually widen, ultimately requiring regrinding of the primary bevel.
Cutting edges can be further refined by honing them against a plank of soft
and evenly textured wood (such as lime or basswood) that has been smeared
with chromium oxide polishing compound or the pastes used on strops for
sharpening old-fashioned cut-throat razors. Here, a trailing motion should be
employed, with the blade being flipped from one side to the other after each
stroke. Blades honed by this method should be sharp enough to shave the hair
off one's arm. Do not hone blades on muslin or flannel buffing wheels, as this
will destroy their flatness and effectively increase the cutting angle.
Chisels
Cabinet and paring chisels should have their primary bevels reground at an
angle of 25°. For fine work on soft woods (such as spruce and other
soundboard woods), the primary bevel can be reduced to about 20°, while
mortise and firmer chisels, which are intended to be struck with a mallet, may
be ground at 30°. With the exception of skew chisels, the primary bevel is
generally ground at 90° relative to the length of the blade. The bottom faces
of woodworking chisels should be perfectly flat, with no bevel.
Plane blades
For block and smooth planes used for planing broad surfaces, such as the
soundboards of lutes, guitars, and keyboard instruments, the blade should be
ground so that it is perfectly straight through most of its width, though at the
corners the cutting edge should be relieved or curved back a bit so that sharp
corners do not project past the plane's mouth; projecting corners would create
disfiguring ridges and marks in the planed surface. The blades of jointing
planes, which are primarily used for planing the edges of boards, and those of
rabbet planes, should have their blades ground perfectly straight through their
corners. The secondary bevel and honing procedures are the same as for
chisels.
Carving gouges
Knives
Scrapers
Drill bits
The geometry of twist drill bits is complex, and special grinding jigs or
grinding machines are required to sharpen them. The cost of these grinding
machines is now quite reasonable, though modern high-speed steel bits hold
their cutting edge rather well (especially in wood), and it may be more
economical to replace bits rather than resharpen them when they become dull.
A note on sharpening stones
References
Paul N. Hasluck, Manual of Traditional Wood Carving (London, 1911).
Albert Jackson, David Day, and Simon Jennings, The Complete Manual of
Woodworking (New York, 1994).
Erik Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook 29th Edition (New York, 2012).
Harry Walton, Home and Workshop Guide to Sharpening (New York, 1967).
Silver cleaning
Chemical cleaning
The author has never had much success with the technique of using
aluminum foil and a baking soda (or sodium hydroxide) electrolyte to remove
tarnish from silver.
The electrocleaning of silver and silver-plated instruments is risky because
of the possibility that dissolved copper (from either the silver alloy or the
base metal of plated instruments) will be deposited on the silver surface
unless the voltage and current density are closely controlled and the anode is
carefully shaped to follow the contours of the instrument. Degrigny et al.
(1994) and Espie et al. (2000) describe the successful electrolytic cleaning of
tarnished silver-plated instruments in the collection of the Musée de la
Musique in Paris. This work was not carried out in the museum but by a
private firm that is specially equipped for electrocleaning and plating.
Perhaps the most famous electrolytic treatment of a musical instrument was
the reduction of wholly mineralized silver parts of an ancient lyre from Ur,
which was carried out in 1962 by R. M. Organ of the British Museum. The
silver parts were made the cathodes (attached to the negative terminal of a
partially rectified AC power supply) and immersed in an electrolyte
consisting of 3% sodium hydroxide (which was replaced periodically with
fresh solutions). A carbon rod was used as the anode, and the current density
was set at 10 mA/dm2. After three to four weeks, the corroded fragments
were converted into metallic silver, which was then polished with a glass-
bristle brush (Organ, 1965).
Silvered objects
Small areas where silver plating has worn off underlying brass or copper
can be replated with the following:
Mix these together and moisten with water. The resulting paste is then picked
up with a piece of soft cloth and rubbed over the worn area, which should be
clean and free of corrosion. The freshly applied silver can then be polished
with a soft cloth and precipitated chalk or a slurry of optical-quality rouge.
Heavier deposits of silver can be applied electrolytically (see
Electroplating and electrocleaning).
Precautions
Protective coatings
References
C. Degrigny, M. Jerôme, and N. Lacoudre, “Surface Cleaning of Silvered
Brass Wind Instruments Belonging to the Sax Collection,” Corrosion
Australasia 18, no. 2. 1994, pp. 16–17.
L. Espie, N. Lacoudre, T. Beldjoudi, and J. Dugot, “L'electrochimie au
service du patrimoine musical,” Techne (2000), pp. 19–27.
Rupert Finegold and William Seitz, Silversmithing (Radnor, 1983).
P. Fiorentino, M. Marabelli, and A. Moles, “The Condition of the ‘Door of
Paradise’ by L. Ghiberti: Tests and Proposals for Cleaning,” Studies in
Conservation 27/4 (November, 1982), pp. 145–153.
Donny L. Hamilton, Methods of Conserving Archaeological Materials from
Underwater Sites (www.nautarch.tamu.edu, 2010).
Tim McCreight, The Complete Metalsmith (Worcester, 1991).
Harold O'Conner, The Jeweler's Bench Reference (Taos, 1988).
R. M. Organ, “The Reclamation of the Wholly-Mineralized Silver in the Ur
Lyre,” Application of Science in Examination of Works of Art (Boston,
1965), pp. 126–144.
Colin Pearson, Conservation of Marine Archaeological Objects (London,
1987).
H. J. Plenderleith and A. E. A. Werner, The Conservation of Antiquities and
Works of Art (Oxford, 1971).
Jiří Šrámek, Toe. B. Jakobsen, and Jiří B. Pelikán, “Corrosion and
Conservation of a Silver Visceral Vessel from the Beginning of the
Seventeenth Century,” Studies in Conservation 23/3 (August, 1978), pp.
114–117.
T. Stambolov, The Corrosion and Conservation of Metallic Antiquities and
Works of Art (Amsterdam, no date).
Aive Villus and Mart Viljus, “The Conservation of Early Post-Medieval
Period Coins Found in Estonia,” Journal of Conservation and Museum
Studies 10/2 (2013), pp. 30–44.
Soldering
Soft soldering
This type of soldering is often used in joining the bouts, yards, and stays of
brass instruments. Because soft soldering is done at around 400°F (200°C),
areas that have been previously subject to silver, or “hard,” soldering (which
is carried out at much higher temperatures) will not be affected.
For soldering brass instruments, so-called “60/40” solder (60% tin, 40%
lead) is often used. A soldering iron may be sufficient for small joints or
repairs, but a propane or air/acetylene torch (such as the Prest-O-Lite torch)
may be required to heat large areas evenly. Prior to fluxing, the pieces to be
soldered must be completely free of oxidation, oil, grease, or wax. Liquid or
paste flux should only be applied where the solder should flow. “Killed” acid
flux (zinc chloride) may be used and can either be purchased or made by
placing pieces of zinc in hydrochloric acid until the ebullition of hydrogen
ceases. Rosin may also be used as a flux, and is less corrosive. Crushed rosin
can be mixed with petroleum jelly to make a paste.
Parts can be held in position with a soldering jig or with annealed iron
binding wire. If holding the work together with clamps, be careful that the
clamps do not insulate or draw heat from the work, as this may interfere with
the flow of solder, and do not clamp the pieces together too firmly, as there
will be no space for the solder to flow. If a soldering iron is used, the heated
tip must first be cleaned by rubbing against a block of sal ammoniac
(ammonium chloride), then “tinned” with solder, and the excess wiped off
with a rag. Apply solder only when the work is sufficiently heated, and use it
sparingly. Never apply solder at the source of heat (such as the tip of the
soldering iron or torch) but rather at the metal parts being joined. Molten
solder tends to flow towards the source of heat, so if the solder is applied at
the point most distant from the iron or torch tip and melts freely, one can be
reasonably certain that the solder has reached the entire joint. Excess soft
solder can be removed by reheating and wiping with a rag, wicking it off with
braided copper tape, or by using a suction bulb. Scrapers are used to clean off
solder after it has solidified, but care should be taken that the workpiece is
not scratched or damaged in the process.
In addition to the 60/40 solder commonly used in brass instrument work,
there are other types of soft solders, including common plumber's solder,
which has a 50/50 tin-to-lead proportion. This solder passes through a pasty
stage between its melting point (361°F; 183°C) and flow point (421°F;
216°C), which is useful when parts must be repositioned before the solder has
completely solidified. The eutectic invariant point (the lowest melting point)
for a tin/lead alloy (61.9% tin, 38.1% lead) is 361°F (183°C), which is very
close to 60/40 solder. This alloy goes directly from solid to liquid at this
temperature and thus has no pasty stage. Some tables of solder melting points
refer to the solidus and liquidus temperatures for various proportions of lead
and tin. The solidus temperature is the point at which the alloy leaves its solid
state (its melting point), while the liquidus temperature is the point at which
the solder is in a liquid state (its flow point).
95 5 361/183 460/238
90 10 361/183 415/213
70 30 361/183 379/193
63 37 361/183 361/183
60 40 361/183 370/188
50 50 361/183 421/216
40 60 361/183 477/247
30 70 361/183 495/257
20 80 361/183 536/280
10 90 527/275 576/302
Hard soldering
Hard soldering, which includes silver and gold soldering, employs solders
consisting of various alloys of silver, gold, copper, and zinc. These alloys
melt at much higher temperatures than soft solders, and the metal being
soldered must be brought to red heat. For this, an air/acetylene torch (such as
a Presto-O-Lite unit) is generally sufficient for musical instrument work. For
hard soldering, adjust the torch to produce a neutral flame (blue with a slight
amount of yellow), rather than a reducing (yellow) or oxidizing flame
(intense blue accompanied by a rushing noise), which tends to leave oxides
and firescale on the surface of the workpiece. As with soft soldering, the
work must be clean of oil, grease, wax, and oxidation. A paste of borax
(sodium tetraborate) is generally used as a flux. Jewelers traditionally use
cone borax (i.e. borax cast in the shape of a cone), which is rubbed with
water on a hollowed slate to form a paste, and then brushed onto the parts
that are to be joined.
Solder will only flow where there is flux. A paste of yellow-ochre pigment
and water can be painted on areas where one does not want solder to flow.
Use as little solder as possible when soldering; a well-made joint should
show only the smallest fillet of solder where parts have been joined. Silver
solder can be purchased in low-, medium-, and high-melting-point alloys
(termed “extra-easy,” “easy,” “medium,” and “hard”; see table below). The
higher the melting point, the stronger the solder joint, but the true utility of
these different grades is that they permit pieces to be soldered in sequence
without loosening previously soldered work. Silver solder is sold in wire
form and sheets. Jeweler's suppliers also sell silver solder in small squares
termed paillons that are about 1/16 in. (1.5 mm) square. These small squares
of solder are positioned around the area to be joined and are held in place by
the flux as it is heated and the water is driven off. Small bits of solder can
also be melted on a block of charcoal and allowed to harden; they can then be
picked up on a steel point (termed a “solder pick”) that has been heated red-
hot, and the solder deposited on the heated work. If wire solder is used, do
not apply the torch directly to the solder, but rather touch the solder to the
heated work. As with soft soldering, hard solder tends to flow toward the
source of heat or towards the hottest area; therefore, if a small piece is to be
joined to a larger one, it is best to apply heat to the larger part. If too much
heat is applied to the work, the solder may fail to flow and form into little
spheres.
Brazing is done at a higher temperature than most hard soldering and
employs spelter rather than solder. Spelter is an alloy of brass that contains
about 15% extra zinc to reduce its melting point below that of ordinary brass.
Brazing has been used in the manufacture of brass instrument tubing and
bells since the late nineteenth century. It can be employed in repair work, but
its melting point is very close to that of brass so great care must be exercised
to prevent the workpiece from melting.
When heating copper alloy metals (which include brass, and bronze, as
well as sterling silver and coin silver) to red heat for hard soldering or
brazing, the formation of firescale can be prevented by dipping or spraying
the workpiece with a solution of boric acid in methanol (300 g boric acid / 1
liter methanol) or a combination of borax, trisodium phosphate, and boric
acid in water (80 g borax / 80 g trisodium phosphate / 120 g boric acid /1 liter
of water) and allowing it to dry before applying heat.
Approximate melting points (MP) and flow points (FP) of hard solders
and spelter
Copper Zinc
Pickling
After hard soldering and brazing, the work may be covered with oxides and
dried flux. These oxides and deposits can be removed either by quenching the
work in a pickling solution while it is hot (which anneals metals such as
silver, copper, and some alloys of brass) or after it has cooled (to preserve
hardness). A standard pickling solution for silver, nickel silver, copper, and
brass can be made by adding 1 part sulfuric acid to 9 parts water; gold is
pickled in 1 part nitric acid to 19 parts water. When placing any metal alloyed
with copper in pickling solutions, do not use iron tongs, otherwise copper
may plate out on the surface of the workpiece; as a further precaution, if iron
binding wire has been used in the soldering process, make sure that it has
been removed before dropping the work into the pickling solution. Pickles
may be used at room temperature, but they are more effective when heated to
about 180°F (80°C).
Excess solder can be scraped off, though it can also be removed from silver
and gold by immersing the object in the following:
References
W. M. Haynes, ed., Handbook of Chemistry and Physics (Boca Raton,
London, New York, 2010).
Herbert Maryon, Metalwork and Enamelling (New York, 1971).
Timothy McCreight, The Complete Metalsmith (Worcester, 1991).
Eric Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook (New York, 2012).
Harold O'Conner, The Jeweler's Bench Reference (Taos, 1988).
www.smarttec.de
Solvent action
Selecting a solvent
Petroleum distillates
Alcohols
Water
Recently, there has been much discussion regarding the use of solvents in
gel or emulsion form (Wolbers 2000). Most people are familiar with paint
strippers such as Zip-Strip (Star Bronze Co.), which contains methylene
chloride, ethyl and methyl alcohols, and mineral spirits suspended in a gelling
agent. Gelled or emulsified solvent systems offer certain advantages: the
solvent can be precisely positioned and held in place, even on vertical
surfaces or overhead; evaporation of the solvent is slowed; and absorption of
the solvent is reduced and thus can be more precisely controlled. However, it
is vital that the gelling or emulsifying agent be completely removed after
cleaning, and this may not be as simple as wiping it away with the dissolved
material – it generally involves repeated applications of one or more solvents.
Because gelling agents may be absorbed by the object being cleaned, it may
not be possible to remove them completely (Dorge, 2004). For this reason,
they are not recommended.
References
Roberto Bellucci, Paolo Cremonesi, and Ginevra Pignagnoli, “A Preliminary
Note on the Use of Enzymes in Conservation,” Studies in Conservation 44
(1999), pp. 278–281.
Pia C. DeSantis, “Some Observations on the Use of Enzymes in Paper
Conservation,” Journal of the American Institute for Conservation vol. 23,
no. 1 (Fall, 1983), pp. 7–27.
Valerie Dorge, ed., Solvent Gels for the Cleaning of Works of Art (Los
Angeles, 2004).
Robert L. Feller, Nathan Stolow, and Elizabeth H. Jones, On Picture
Varnishes and Their Solvents (Washington, DC, 1985).
W. M. Haynes, editor, Handbook of Chemistry and Physics (Boca Raton,
2010).
C. V. Horie, Materials for Conservation (London, 1987).
Knut Nicolaus, The Restoration of Paintings (Cologne, 1998).
Helmut Ruhemann, The Cleaning of Paintings (New York, 1982).
Helen Wilkes, ed., Science for Conservators, 3 vols. (London, 1987).
Richard Wolbers, Cleaning Painted Surfaces (London, 2000).
Specific gravity
At 20°C temperature
For liquids denser than water, specific gravity (s.g.) = 145/(145 – degrees
Baumé)
For liquids less dense than water, specific gravity (s.g.) = 140/(degrees
Baumé + 130)
A common concentration of ammonia in water of 28–29% (“Spirit of
Hartshorn”), 26° Bé, has a s.g. of 0.897.
To determine specific gravity see under Organ restoration.
Stain removal
(see-also Bleach, Paper, pencil, and ink, Solvents and solvent cleaning,
Textile cleaning, Wood)
Light stains in paper, wood, and textiles can often be removed with 1.5–3%
hydrogen peroxide (see Bleach).
Copper corrosion stains (green) can be removed with 1–5% ammonium
hydroxide.
Iron stains (gray, black, or brown) can be removed with 5% disodium
EDTA, 2–5% ammonium citrate, or 5% oxalic or citric acid.
Grease (including airborne cooking grease that has settled on objects) can
be removed with dilute ammonia (note that many dyes, especially those
derived from plants, and even the color of shellac, can be dramatically
affected by changes in pH caused by the application of ammonia). Mineral
spirits are actually more effective in removing oil and grease than
ammoniated solutions and alkalis such as soaps.
Oil, fat, tar: mineral spirits; pyridine
Wax and candle residue: mineral spirits
Fly stains: 20% hydrogen peroxide and ethanol, 1:1, or 2% Chloramine-T
(see Bleach)
Tea and coffee stains: 2% potassium perborate or sodium percarbonate;
wash thoroughly after application.
Ink stains: 2% Chloramine-T, 5% oxalic acid, or 2–5% ammonium citrate;
wash thoroughly after application.
Fresh blood stains: 3% hydrogen peroxide.
Enzyme digestion of protein stains: 1 gram pepsin in 25 ml warm
deionized water and 2 drops of hydrochloric acid. Keep moist; may take
several hours. Clear with deionized water.
Staining wood
(see-also Patination)
Darkening boxwood
Nitric acid and deionized water 1:1 (note: always add acid to water); add
two iron nails (this will evolve nitrous oxide which is poisonous, so do this
under a fume hood or outdoors). Apply warm. After the wood has achieved
the desired color, apply warm linseed oil to neutralize residual acid.
Darkening mahogany
Ammonia vapors.
Black stain
Dissolve walnut hulls, coffee, tea, or chicory in water; apply with brush or
rag.
Stradivari's varnish
The findings below are a summary of analysis carried out by the author in
2008 in collaboration with the Objects Conservation Department of the
Metropolitan Museum of Art and the McCrone Laboratory.
1708 violin
1710 violin
Two distinct layers were detected: in the top layer there were particles of a
black pigment, possibly crushed charcoal or soot; in the bottom layer there
were light brown particles and a few orange–red pigments.
FTIR detected shellac, protein, talc or other silicate, gum ammoniac,
charcoal or soot.
GC/MS detected a drying oil and pine colophony.
1734 violin
Five distinct layers were observed, but they were too thin to distinguish the
components of the individual layers.
FTIR detected calcium carbonate, protein, a drying oil, pine colophony,
and possibly shellac.
GC/MS detected a drying oil and pine colophony.
Stringed-keyboard restoration
Case structure
Before the introduction of metal struts, tubes, and cast frames, keyboard
instruments relied upon wood case structures to support their considerable
string tension. Generally speaking, there are several national styles of case
construction: the classic form of Italian harpsichord consists of a thin-walled
case of cypress wood with the sides built around a softwood bottom and
supported by triangular knees; the more heavily constructed
Flemish/Antwerp school and French harpsichords often have painted heavy-
walled cases made of solid limewood or softwood, with side-to-side
buttressing and a bottom that is nailed or trenailed beneath the case sides;
English construction is similar to that of the Flemish school but often features
fine walnut- or mahogany-veneered oak-core casework; north German
harpsichord makers tended to employ features of other northern European
makers, while south German and Austrian makers adopted some Italian traits;
Spanish and Portuguese makers sometimes employed north German and
Flemish case design, though others exhibit Italian influence. In addition to
certain “national” traits, there were also “city” styles, such as the Neapolitan
style of harpsichord construction featuring recessed case bottoms, and
Viennese fortepiano construction employing brickwork-style interlocking of
internal case buttresses. There are also some strong individual styles, such as
the double-bentside developed by Bartolomeo Cristofori in Florence. In
recent decades a number of museums have made full-scale drawings of
keyboard instruments in their collections. The Comité International des
Musées et Collections d'Instruments de Musique (CIMCIM) has produced an
online catalog of these drawings, most of which are available for purchase.
They are excellent resources for studying different styles of construction.
String tension is responsible for case distortion and ultimately the failure of
glued joints. This distortion is often dramatically evident in English
harpsichords and pianofortes, which invariably have severely cocked cheeks,
as well as in square pianos and clavichords, whose right front corners are
generally pulled upwards. In the case of English harpsichords and
pianofortes, one of the causes of this distortion is the fact that the bottom is in
two sections, the main part extending from tail to belly rail, and the front
section oriented cross-grain beneath the keyboard or keyboards and joining
the cheek and front part of the spine. Because the bottom is divided at the
belly rail, it acts rather like a hinge and thus fails to provide much resistance
against the pull of the strings. Dovetailed joinery generally prevents the case
joints from failing, but the resulting distortion creates problems with string
down-bearing, the function of keyboard and action, as well as stress,
distortion, and the formation of cracks in the soundboard. Ideally, instruments
that are in storage should have their string tension slackened to reduce stress
on their cases. To straighten out case distortion, string tension must be
lowered and the cases allowed to relax. Some restorers clamp cases against a
solid support for a length of time, though because of their inherent structural
weakness, they will eventually retwist once string tension is reapplied. Some
amount of case distortion must be expected in any wood-frame keyboard
instrument, though it should be monitored by measuring the height of the
lifted corner (generally the front right corner of wing-shaped harpsichords,
grand pianofortes, square pianofortes, and clavichords). There is no rule of
thumb regarding the amount of twist that is acceptable, though it should be
considered excessive if it creates insurmountable mechanical problems with
the keyboard and action and prevents reasonable downward pressure of the
strings against the nuts and bridges.
It may be necessary to gain access to the case interior in order to reglue
loose buttresses or soundboard barring (Figures 32a and 32b). One often
encounters rectangular openings that have been sawn in case bottoms to gain
access to the insides, but it is not advisable to make such openings as they
weaken the bottom, which was intended to serve as a structural part of the
case. Removing the bottom is relatively easy with English, French, and
Flemish/Antwerp school instruments. In fact, many of these bottoms were not
even glued on but held in place with trenails or nails, which are easy to locate
and withdraw. Removing the bottom is problematic if the case sides have
been built around it, as was done in most Italian harpsichords and many
German and Austrian fortepianos. In these instances, it may be easier to gain
access to the interior by removing the soundboard, but this too may be
difficult in some early German and Viennese fortepianos in which the
soundboard is overlaid by a massive hitchpin rail that is trenailed or nailed
onto the case structure. Later Viennese fortepianos often have soundboards
that do not extend beneath the hitchpin rail but rest on their own narrow liner,
making them relatively easy to lift out. Again, familiarity with the maker's
work or school is paramount when disassembling case structures. Consulting
technical drawings of similar instruments is instructive, though in some
instances it may be necessary to X-ray the entire case or employ an
endoscope or borescope to determine how it is constructed.
Figure 32a Interior of pianoforte by William Frecker, London, 1799. This
photograph was taken after loose soundboard ribs and case bracing were
reglued.
Wrestplank
The wrestplank is often the stumbling block that renders an otherwise well-
preserved instrument unplayable. Tremendous force is placed not only on this
plank of wood, which tends to cause it to bow outward and upward, but also
upon the glue joints that hold it in place. Loose tuning pins can often be
tightened by inserting a strip of paper or a shaving of maple or beech in the
tuning pin hole and reinserting the pin. Cracks running from tuning pin hole
to tuning pin hole may render groups of pins unstable and the instrument
incapable of being tuned. To check for cracks (which may be concealed
beneath an upper lamination or veneer), one can X-ray the wrestplank or use
a borescope fitted with a right-angle mirror to examine each tuning pin hole.
In some instances, fine cracks may be successfully reinforced by sealing the
perimeters of the tuning pin holes with pieces of adhesive tape and filling the
cracks with epoxy. In more extreme cases (such as those with woodworm
damage, wide cracks or that are badly warped), it may be necessary to replace
the wrestplank in order to render the instrument tunable. If this is the case,
serious consideration should be given to preserving the instrument as a study
piece rather than restoring it to playability, as the replacement of this major
structure may result in alterations to the scaling, plucking and striking points,
and the relationships between various structural and mechanical parts. In fact,
many keyboard scholars are suspicious of measurements drawn from
instruments whose wrestplanks have been replaced, and as a consequence
may not include such data in their statistical workups. However, if the
decision is made to replace the wrestplank, any laminations or veneers, as
well as the nuts, should be transferred to the new wrestplank, for in addition
to disguising the new wood below, it will also serve as a positioning guide for
the nuts as well as for drilling tuning pin holes. Obviously, before an
instrument can be restrung and tuned, old or new wrestplanks must be firmly
glued into the instrument, and any laminations and reinforcements (such as
the saddle, gap spacers, etc.) must be securely reattached. The best glue for
this is hot animal-hide glue; modern carpenter glues (such as Titebond,
Elmer's, etc.) are inappropriate for this task because structural elements under
tension that are glued with them have a tendency to slide.
When drilling new holes for tuning pins, it is best to wait until the tuning
pins have been cleaned of corrosion products (see below) before the holes are
drilled and reamed to size. Generally speaking, the holes used to
accommodate the small-diameter tuning pins used in clavichords,
harpsichords and early fortepianos should be around 0.006 in. (0.15 mm)
undersize, while later (early-nineteenth century) fortepianos should be drilled
around 0.008 in. (0.20 mm) undersize. In comparison, modern pianos may be
drilled as much as 0.016 in. (0.40 mm) undersize in the treble and tenor and
about 0.021–0.025 in. (0.53–0.64 mm) in the bass. A torque wrench can be
used to test out various size holes and gripping strengths on scrap stock
before drilling and reaming the new wrestplank. The final diameter of the
holes should be achieved by reaming, which is more accurate than drilling
with conventional twist drill bits and provides cleaner holes. If reamers are
used, the hole should be drilled about six thousandths of an inch (.15 mm)
undersize to accommodate the reamer. If twist drill bits alone are used, make
sure they are sharp, and do not allow the bit to get overheated or clogged with
wood chips, as this may cause the holes to become scored or enlarged.
Drilling speed and feed rate will both affect the final diameter and the
tightness of pins. Reaming can be done by hand with the reamers chucked in
a T-handle tap wrench. While tight pins are important for tuning stability,
making the holes too tight will make tuning difficult (tuning pins may jump
rather than turn smoothly) and may lead to the formation of cracks. Changes
in relative humidity will affect the size of holes drilled in wood; as humidity
increases, holes will shrink, and as humidity decreases, holes will expand.
This should be kept in mind when wrestplanks are drilled in extreme
conditions.
Soundboard
Original key cloths and leathers, if present, are rarely serviceable due to
wear and attack by moths (see Fortepiano maintenance: Figure 9). Any
unevenness or discontinuity in balance rail or back rail cloths or leathers will
make it difficult to level the playing surfaces of the keys. Front rail and/or
back over-rail rail cloths or leathers, if of the wrong thickness, will adversely
affect key dip as well as the function of harpsichord jacks and piano
escapement mechanisms. If present, the original cloths and leathers may
retain enough of their original thickness and texture to serve as guides for
replacements. Cloth of suitable thickness and weave can be dyed to match the
color of the original if necessary; replacement leather must have the proper
thickness (this can be adjusted with a skiving knife or skiving machine such
as the Scharf-Fix) and have similar texture and resilience. If the original
materials are not present, the thickness of replacement key and action cloths
and leathers will have to be determined by trial and error.
When restoring an early keyboard instrument to playability, one alternative
is to make a replica keyboard and action and preserve the original as is.
Accurately made jack guides are vital to the working of harpsichords. Not
only must they hold the entire rack of jacks at precisely the correct distance
from their respective strings, but they must permit them to move up and
down without undue play. Furthermore, allowances must be made for
fluctuations in temperature and humidity so that the jacks will not bind in
humid weather or rattle during dry spells. If original jack guides are worn or
for some reason do not support the jacks a uniform distance from the strings,
it may be necessary to make new ones. Some French harpsichords had
leathered slides, though it is very rare for the original leather to be in usable
condition.
An example of a thorny problem that may be encountered when dealing
with jack guides can be found in some English bentside spinets, such as those
made by Baker Harris. His guides were made by planing a groove in a strip
of maple, and then sawing up the grooved strip to produce a series of
parallelopiped-shaped blocks, which were then glued side by side so that the
grooves formed a sequence of mortises for the jacks. This box-guide was then
glued between the belly rail and the wrestplank. This type of guide was
evidently fabricated before the key levers were sawn out of a joined-up plank,
and before the nut was pinned. To mark out the keyboard, the joined-up plank
and key frame were positioned in the key well, and a tool shaped like a jack
was inserted into each of the guide's mortises and used to impress a series of
marks onto the back end of the plank (these marks are still visible if the
padding at the back end of the key levers is peeled back). The marks were
used to lay out the key levers so that when they were sawed out, they would
be in alignment with their respective jacks. In all likelihood, a quilled jack
was moved from mortise to mortise to accurately position the strings when
pinning the nut. In English bentside spinets, the plucking direction alternates
from note to note, so any subsequent shifting of the jack guide relative to the
string band will result in short plectra alternating with long plectra, which is
inimical to even voicing and key touch. What invariably happens with such
instruments is that the jack guides shrink over time, and the parallelopipedal
blocks come apart in groups. If they are then glued back together, and the
reassembled guide is reinstalled, the jacks will no longer be in alignment with
the strings. If this is the case, a new nut will then have to be made or the old
one plugged and repinned; it is to be hoped that the key levers will be able to
accommodate jacks that are slightly out of position. Alternatively, a new jack
guide could be made, though it would be quite a trick to fabricate it in the
original manner and expect it to align perfectly with the strings.
Early harpsichord jacks and fortepiano hammers and escapement parts
were generally exquisitely fabricated; when making copies or replacement
parts, the best way of achieving the same precision and appearance is by
recreating the original manufacturing process. This requires a close
examination of layout and tool marks and the construction of appropriate jigs
and specialized tools (see Woodworking).
See Clavichord maintenance, Fortepiano maintenance, and Harpsichord
maintenance, as well as Wire gauges for early keyboard instruments for
further information on action regulation, stringing, voicing, and
miscellaneous repairs drawn from early nineteenth-century fortepiano
maintenance manuals.
For treatment of active woodworm and other pests, see Disinfection,
disinfestation. and fumigation.
Note: unless adequate climate control (50% humidity and 70°F/20°C) can
be arranged for a keyboard instrument following its restoration, it is fruitless
to restore it, especially in locales where there is considerable fluctuation in
temperature and humidity during the year. For example, an early nineteenth-
century Viennese fortepiano that has been tuned up and regulated in the
summer when the humidity is 90% might experience a drop in pitch by a
third and have its hammer mechanism go completely out of regulation when
the radiators come on in the winter and the humidity drops to 10%. Under
such conditions, one should expect to spend most of one's time tuning and
adjusting the mechanism (rather than playing the instrument), and within a
short period of time, major structural problems would likely develop.
References
General
A. Berner, J. H. van der Meer, G. Thibault, and N. Brommelle, Preservation
and Restoration of Musical Instruments (London, 1967).
Claire Chevallier and Jos van Immerseel, eds., Matière et musique: The
Cluny Encounter (Antwerp, 2000).
Peter Donhauser, ed., Restaurieren, Renovieren, Rekonstruieren: Methoden
für Hammerklaviere (Vienna, 1997).
L'instrument de musique dans les musées: quelle restauration pour quelle
esthétique. Actes du colloque AMS-ICOM Lausanne, November, 1996
(Basle, 1997).
Instruments pour demain: conservation et restauration des instruments de
musique, 9es journées d'études de la Section française de l'institut
international de conservation, Limoges 15–16 juin 2000 (Champes-sur-
Marne, 2000).
Kielinstrumente aus der Werkstatt Ruckers zu Konzeption, Bauweise und
Ravalement sowie Restaurierung und Konservierung: Bericht über die
Internationale Konferenz vom 13. bis 15. September 1996 im Handel-Haus
Halle. Schriften des Handel-Hauses in Halle 14 (Halle an der Saale, 1998).
Per una carta europea del restauro: conservazione, restauro e riuso degli
strumenti musicali antichi: atti del convegno internazionale Venezia, 16–
19 ottobre, 1985. Quaderni della Rivista Italiana de Musicologia, Societa
Italiana di Musicologia (Florence, 1987).
Restauro, conservazione e recupero di antichi strumenti musicali: atti del
Convegno Internazionale Modena 2–4 aprile, 1982). Historiae Musicae
Cultores Biblioteca 40 (Florence, 1986).
Christiane Rieche, ed., Kielinstrumente aus der Werkstatt Ruckers (Halle an
der Saale, 1998).
Gabriele Rossi-Rognoni, ed., Bartolomeo Cristofori: la spinetta ovale del
1690 (Florence, 2002).
Gabriele Rossi Rognoni, ed., Restauro e conservazione degli strumenti
musicali antichi: la spinette ovale di Bartolomeo Cristofori. Proceedings
of the International Workshop organized by the Department of Musical
Instruments of the Galleria dell' Accademia on October 21, 2002
(Florence, 2008).
-24 NF I - 0.2720
References
Edward G. Hoffman, Student's Shop Reference Manual (New York, 1985).
Erik Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook 29th Edition (New York, 2012).
John E. Traister, Machinists' Ready Reference Manual (New York, 1987).
Tapered reamers
0 0.2503 0.3574 2¼
1 0.3674 0.5170 3
2 0.5696 0.7444 3½
3 0.7748 0.9881 4¼
4 1.0167 1.2893 5¼
5 1.4717 1.8005 6¼
Morse taper reamers are available with straight or left-hand spiral flutes.
1 0.1974 0.3176 2⅞
2 0.2474 0.3781 3⅛
3 0.3099 0.4510 3⅜
4 0.3474 0.5017 3
5 0.4474 0.6145 4
6 0.4974 0.6808 4⅜
7 0.5974 0.8011 4⅞
8 0.7474 0.9770 5½
9 0.8974 1.1530 6⅛
10 1.0420 1.3376 6⅞
Brown & Sharpe taper reamers are available with straight and left-hand
spiral flutes.
Taper pin reamers taper ¼ in. per foot. They are available with straight
and left-hand spiral flutes.
AA 0.065 0.080 1⅛
A 0.075 0.090 1⅛
B 0.085 0.103 1⅜
C 0.095 0.113 1⅜
D 0.105 0.126 1⅝
E 0.115 0.136 1⅝
F 0.125 0.148 1¾
G 0.135 0.158 1¾
H 0.145 0.169 1⅞
I 0.160 0.184 1⅞
J 0.175 0.199 1⅞
K 0.190 0.219 2¼
L 0.205 0.234 2¼
M 0.220 0.252 2½
N 0.235 0.274 3
O 0.250 0.296 3½
P 0.275 0.327 4
Q 0.300 0.358 4½
R 0.335 0.397 4¾
S 0.370 0.435 5
T 0.405 0.473 5¼
U 0.440 0.511 5½
Measurements in millimeters
Cello 8 16 200
Bass 23 36 221
References
Edward G. Hoffman, Student's Shop Reference Manual (New York, 1985).
Erik Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook 29th Edition (New York, 2012).
Temperature
Tempering steel
To temper steel, first heat the steel red-hot and quench it in water (brine or
oil are used to quench certain alloys). When quenching an oblong piece of
steel, it should be held straight and immersed quickly to prevent warping.
Quenching brings steel to its maximum hardness and brittleness. It is then
tempered (softened) by carefully reheating it over a column of hot air from a
torch, hot coals, or stove until the desired oxidation color appears. When
tempering a tool with a beveled cutting edge, heat should be applied at the
thickest part of the tool and conducted to the cutting edge. Take care, as the
thinner sections heat up more quickly than the thicker parts, and one does not
want to overly soften the cutting edge. If the reheating is done slowly, one
can observe the oxidation colors advance to the cutting edge and then halt the
tempering at just the right moment by removing the tool from the source of
heat and dipping it into cool water. A properly tempered cutting tool will be
less prone to break or chip while cutting or during impact. When regrinding
cutting edges, it is important not to overheat the tool and upset the temper. If
using motorized grinding wheels, use a light touch and dip the tool in a cup
of water at room temperature to keep the edge cool (see Sharpening tools).
Temper colors
Yellow- 490/254
brown
Red-brown 510/266
200/93 66–67
300/149 64–65
400/204 61–62
500/260 58–59
600/316 54–55
700/371 50–51
800/427 46–47
300/149 63–65
400/204 61–62
500/260 58–60
600/316 54–56
700/371 51–53
800/427 46–48
900/482 43–45
References
Thomas J. Glover, Pocket Ref (Littleton, 2006).
Erik Oberg, Franklin D. Jones, Holbrook L. Horton, and Henry H. Ryffel,
Machinery's Handbook 29th Edition (New York, 2012).
John E. Traister, Machinists' Ready Reference Manual (New York, 1987).
Textile cleaning
(see also Bleach, Cleaning: soaps and detergents, Solvents and solvent
cleaning, Stain removal, Water)
The natural-fiber textiles most often encountered in early musical
instruments are cotton, linen, silk, and wool. The animal fibers (silk and
wool) are primarily protein, while the plant fibers are primarily cellulose.
These four fibers are readily identified under a simple light microscope:
cotton fibers are somewhat flattened and twisted; linen fibers are cylindrical
with spiral or x-shaped transverse nodes; silk is roughly triangular in cross
section, relatively smooth throughout its length, and translucent (raw silk
consists of two connected filaments, while spun silk has had these two
connected fibers separated); wool fibers are roughly cylindrical and have
overlapping cuticle cells resembling scales (the scale patterns vary according
to the animal species; see Teerink, 1991).
Natural fibers deteriorate due to mold and mildew, insect infestation (such
as by moths, which often lay their eggs in wool), excessive heat and dryness
(which cause fibers to become brittle), exposure to ozone, visible light, and
UV (which cause dyes to fade and fibers to weaken, known as “tendering”),
as well as contact with certain chemicals (such as the acidic vapors exuded by
many woods and noxious gases in the atmosphere).
Textiles should only be cleaned after thorough testing to determine the
strength of fibers and the stability of dyes. Keyboard and action cloths, front-
and balance-pin punchings, and dampers, which are very often made of wool
cloth or felt, may be vacuum-cleaned by placing or stretching a synthetic-
fiber (such as nylon) screen or netting over them to prevent them from being
drawn into the vacuum cleaner and adjusting the suction so that it does not
damage the weave or pull the fibers free (especially with felted materials).
Cleaning with water (see Water) and organic solvents (see Solvents and
solvent cleaning) both present risks. Water causes most natural fibers to relax
and swell, which may be beneficial in terms of restoring a textile's original
tactile qualities, though there may be shrinkage, wrinkling, or shape
distortion upon drying. Water may also leach out dyes and other substances.
Hot water (above 120°F/50°C) should generally be avoided and never used to
wash wool or silk. Dyed silk should not be washed in temperatures higher
than about 60°F (15°C). Because the thicknesses of felted-wool key
punchings and wool key cloths are critical to the proper functioning of
keyboard-instrument mechanisms, it is preferable to “dry,” or solvent, clean
them rather than risk shrinkage that might result from wet cleaning. Velvets
should never be cleaned with water, and nor should weighted or watered
(moiré) silk. However, for most other fabrics, wet cleaning is generally
considered to be safer than dry cleaning, and distilled or deionized water
alone is often sufficient to remove dust and other particulates from them.
Many types of soil (such as salts, sugars, starches, blood, coffee, tea, wine,
etc.) are largely soluble in water, though oils and grease require the addition
of soaps or detergents or the use of organic solvents to release them.
Mold
Wet cleaning
Soaps are salts of fatty acids and are made by treating animal fats or plant
oils with an alkali: traditionally caustic potash (potassium hydroxide) or
caustic soda (sodium hydroxide). Soaps are not generally recommended in
conservation work because they tend to form an insoluble scum or film,
especially with hard water, and they are by nature “ionic.” So-called “neutral
soaps” are not in fact pH neutral but simply contain a reduced amount of free
alkali. Many types of soil are acidic in nature, which tends to neutralize the
alkalinity of soapy water, so extra alkali is often added to commercial
laundering soaps to increase their effectiveness; these are known as “built” or
“heavy-duty” soaps, and they are not recommended for conservation work,
especially with delicate fabrics.
Softeners are sometimes added to water to prevent the formation of hard-
water scum by soaps. There are two types of softeners, precipitating (such as
sodium carbonate, commonly known as washing soda) and non-precipitating
(such as Calgon; sodium hexametaphosphate). The first type of softener
reacts chemically with minerals in the water, and the resulting compounds
precipitate or settle out of solution. Non-precipitating softeners also combine
with these minerals but keep them in suspension.
In home and commercial laundering, residual alkalinity is sometimes
neutralized by the addition of acetic acid (white vinegar), sodium bisulfate, or
oxalic acid to the rinse water. However, residual alkalinity left by soap may
in some cases be beneficial in that it offers protection from acidic vapors in
the atmosphere or those exuded by backing or mounting materials (Kajitani,
1989).
Vulpex (potassium methyl cyclohexl oleate) is a spirit soap that can be
added to water (5%) or mineral spirits (see below).
There are three types of detergents: anionic detergents, which have a
negative ionic charge; cationic detergents, which have a positive ionic
charge; and nonionic detergents, which have no ionic charge. All three types
are commonly used: the popular household wool cleaner Woolite contains
both anionic and nonionic detergents, as well as other ingredients; cationic
detergents are often used in shampoos; and nonionic detergents are often
found in dishwashing detergents. Nonionic detergents are generally preferred
for conservation work because of their lower reactivity, especially with
sensitive dyes. Unlike soaps, synthetic detergents do not form scum or film in
hard water; unfortunately, they tend to be much less efficient in dirt removal
than soap. Commercial laundering detergents generally often contain a range
of chemicals in addition to the detergent; these may include soaps, complex
builders and chelating agents (such as sodium tripolyphosphate, sodium
carbonate, sodium citrate, sodium silicate, and EDTA), dirt redeposition
inhibitors (such as carboxymethyl cellulose), bleaching agents (such as
sodium perborate), fluorescent whiteners, disinfectants, fabric softeners,
starches, dyes, and perfumes. In conservation work, some of these additives
may not be desirable, so it is more prudent to compose one's own washing
agents or to use those commercial products that have been tested and
approved by leading textile conservators (see below).
When diluting a detergent for use, it is desirable to know its critical micelle
concentration (CMC) value; unfortunately, this value is often not supplied by
manufacturers. Micelles are groups of detergent molecules that surround dirt
particles and cause them to be suspended in water. The CMC value refers to
the number of grams of the detergent per liter of water. Below the critical
level, the detergent may not be completely effective. By using a multiple of
the CMC value (for example, 5 times the CMC for nonionic detergents and
2–3 times the CMC for anionic detergents), there will be a surfeit of detergent
molecules to reduce the possibility of the solution becoming exhausted
during cleaning. Below are CMCs for several detergents commonly used in
conservation work:
*** Ecological issues have led some conservators to replace this once popular detergent with
Dehypon LS45.
5 g sodium hydroxide
5 g sodium carbonate anhydrous
20 g sodium metasilicate
50 ml of 100 volume (30%) hydrogen peroxide
1 liter of deionized or distilled water.
Dry cleaning
Dry cleaning is generally more effective than water in the removal of oil
and grease stains. The most frequently used solvent for dry cleaning of
textiles is 1,1,1-trichloroethane (Genklene is a popular brand). 1% Vulpex
spirit soap may be added to 1,1,1-trichloroethane, though this soap must be
cleared with clean, unadulterated solvent afterwards. When dry-cleaning
wool, the natural lanolin may be leached out by the organic solvents, leaving
the fabric brittle and dull in appearance. A small amount of lanolin or
glycerin dissolved in hexanes may be lightly sprayed on the fabric after
cleaning to restore flexibility and sheen.
Drying
Key cloths and punchings (which are generally made of wool cloth or wool
felt) should be blotted after cleaning and left to air-dry. Long cloth strips
(such as key cloths and jack rail cloths) may be pinned to a block of polyester
foam after washing to keep them straight as they dry.
Pressing
Ironing and pressing may be harmful to fabrics, especially those that have a
textured surface. Fabrics that can bear contact with water are best pressed
when slightly damp. Linen and cotton require relatively high heat for
pressing, while synthetic fabrics must be pressed under low heat to prevent
the fibers from melting. Creases in wool cloth can be removed with steam or
ironed under low heat through a dampened cloth. Creases in velvet are best
removed with a fabric steamer; a soft natural bristle brush can be used in
conjunction with steam to straighten or orient the pile. To prevent the
formation of an unwanted sheen on silks, acetates, and rayon, they should be
ironed on the back side. Textured fabrics should be tested to determine
whether they will be adversely affected by heat. Ironing is not recommended
for cloth used in keyboard actions as it tends to alter its thickness and
resilience, which might adversely affect action regulation.
Cabinet upright and giraffe pianos are often fitted with “sunburst” or
pleated silk panels. In some cases, the fabric can be disassembled from its
wooden frame, cleaned, and then remounted. This work should preferably be
done by a textile conservator and upholsterer. If the pleating is complex and
would be difficult to re-create, or the fabric is badly damaged, it may be
preferable to remove and preserve the original framed panel and substitute a
replica.
An anionic detergent having a nearly neutral pH that can be used to clean wool and silk
References
Ágnes Tímár Balázsy and Dinah Eastop, Chemical Principles of Textile
Conservation (Oxford, 1998).
John A. Fields, Andrew Wingham, Frances Hartog, and Vincent Daniels,
“Finding Substitute Surfactants for Synperonic N,” Journal of the
American Institute for Conservation vol. 43, no. 1 (Spring, 2004), pp. 55–
73.
Judith H. Hofenk-de Graaff, “The Constitution of Detergents in Connection
with the Cleaning of Ancient Textiles,” Studies in Conservation 13/3
(August, 1968), pp. 122–141.
Nobuko Kajitani, “Conservation Maintenance of Tapestries at the
Metropolitan Museum of Art, 1987,” The Conservation of Tapestries and
Embroideries: Proceedings of Meetings at the Institut Royal du Patrimoine
Artistique, Brussels, Belgium, September 21–24, 1987 (Los Angeles,
1989).
Sheila Landi, The Textile Conservator's Manual (Oxford, 2002).
B. J. Teerink, Atlas and Identification Key: Hair of West-European Mammals
(Cambridge, 1991).
Phyllis G. Tortora, Understanding Textiles (New York and London, 1978).
Tinning
Reference
Denis Diderot and Jean le Rond D'Alembert, Encyclopedie ou dictionnaire
raisonné des sciences, des arts et des métiers, vol. V (Paris, 1755).
Most of the so-called “tortoiseshell” that has been used in making violin
bow frogs and for veneering stringed instruments was not obtained from
tortoises but rather from hawk's-bill turtles. Tortoisehell can be softened by
immersion in boiling water or through the application of dry heat. After
softening, it can be clamped into molds to emboss or raise decorations on its
surface.
To make blocks of tortoiseshell (for example, to fabricate violin bow
frogs), thin plates of tortoiseshell that have been filed, scraped, or sanded flat
so that they fit together can be fused by immersion in brine for several days,
boiling in fresh water, and then clamping them together. Clamping
compresses the tortoiseshell during the fusing process, but soaking the fused
block in fresh water will cause the fused plates to swell back to nearly their
original thickness. Sheets of tortoiseshell may also be joined by scarfing the
edges and clamping them between hot metal clamps or tongs.
The transparent areas surrounding the dark brown spots of tortoiseshell
veneer are often a bright red color. This is generally not the natural color of
tortoiseshell but may be due to the application of paint, varnish, or glue
colored with red pigment, such as vermilion or red lead, to the underside of
the tortoiseshell. This is often done to disguise the underlying wood.
Isinglass and fish glue are recommended for mending or bonding
tortoiseshell to wood.
The author has successfully replaced missing chips and filled fissures in
tortoiseshell with molten shellac that has either been darkened through
heating or colored with pigments to match the surrounding area. After the
shellac has cooled, it can be leveled by rubbing with a block of hard felt
moistened with alcohol. Shellac fills are reputed to shrink and crumble away,
but those that the author made over forty years ago have remained intact and
unchanged in color, transparency, and surface texture.
Horn has similar physical and working properties to tortoiseshell, and the
lighter, more transparent varieties have sometimes been colored or painted on
the underside in imitation of tortoiseshell. The darker type is almost black in
color and was often used to make turned ferrules for woodwind instruments.
In light of the international restrictions on the import, export, and sale of
tortoiseshell, it is advisable to replace missing pieces with synthetic materials.
Polyester, acrylic, or epoxy resins are easily cast into sheets or blocks, and
while in a liquid state, they can be tinted with dyes or pigments to replicate
the color and mottling found in natural tortoiseshell.
So-called “whalebone” is not bone but the baleen of whales, which consists
of horny plates of fused hair that grow in the mouths of certain whales and
are used to filter krill and other edible material from sea water. It is a springy
material that was once used to make such things as corset stays and buggy
whips. In instrument making, it was used to make damper springs of early
English square pianos, violin-bow wrapping, and violin purfling. It can be
softened by the application of heat or soaking in warm water. Again, in light
of international restrictions, various plastics (such as black Delrin) can be
used in place of true whalebone.
Tuning and temperament
Temperament
C D E F G
Note that in this type of scale there are two sizes of whole tones, the major
whole tone (9:8) and the minor whole tone (10:9), and one size of semitone
(16:15). The ratios between the notes are determined by subtracting the
smaller interval from the larger. This is done by dividing their ratios or cross-
multiplying them in fractional form. To add musical intervals, their ratios,
expressed as fractions, are multiplied.
In Pythagorean temperament, only the intervals of the octave (2:1) and fifth
(3:2) are employed in building up the other notes of the scale. However, a
major problem encountered with Pythagorean temperament is that a sequence
of twelve perfect fifths exceeds seven perfect octaves by a small amount
termed the ditonic comma, which can be calculated by multiplying 3/2 (the
ratio of the fifth) by itself 12 times, multiplying 2/1 (the ratio of the octave)
by itself 7 times, and then dividing the first figure by the second, or (3/2)12 ÷
27, which yields 531441/524288, or roughly 1.013643265 (the ratio of this
comma). Furthermore, in this system of tuning, the notes derived from an
ascending series of fifths (C–G–D–A–E–B–F♯–C♯–G♯–D♯–A♯–E♯–B♯, etc.)
do not coincide precisely with those produced by a descending series of fifths
(C–F–B♭–E♭–A♭–D♭–G♭–C♭–F♭–B♭♭–E♭♭–A♭♭–D♭♭, etc.). Thus, in the
Pythagorean temperament there are no enharmonics (i.e. tones in a scale that
can serve two functions – for example in equal temperament the piano's black
key between C and D may serve as both C♯ and D♭). In Pythagorean tuning,
its major third has a ratio of 81/64, making it wider than a 5:4 third; similarly,
the Pythagorean minor third has a ratio of 32:27, rendering it narrower than a
6:5 minor third. The Pythagorean diatonic scale has one size whole step (9:8),
and one size half step (256:243):
C D E F G A
The Pythagorean chromatic scale has two types of half steps, the minor
second, such as C–D♭ (256:243), and the augmented prime, such as C–C♯
(2187:2048), the latter being a ditonic comma larger. This can be
demonstrated by subtracting the ratios of the smaller interval from the larger
(i.e. dividing or cross-multiplying), which yields the ratio of the comma
given above.
When tuning keyboard instruments, adjustments are made to form a
workable scale by using divisions of the commas. For example, in so-called
“equal temperament,” each fifth used in building the temperament octave is
narrowed by a twelfth of the ditonic comma. As a consequence, all of the
fourths are widened and the major thirds become very wide. When listening
to a piano tuned in equal temperament (as are most pianos these days),
audiences are accustomed to the cacophony of the out-of tune major and
minor thirds and their inversions, but in earlier times this type of keyboard
temperament was not generally considered acceptable.
The equally tempered scale can also be constructed by multiplying the first
note of the scale and each successive half-step by a factor of . The
semitone divisions of the equal-tempered scale can be thought of as
consisting of 100 “cents,” which form a ratio of :1; thus, the octave
contains 1200 cents (see Cents conversion). Many books and articles on
temperament provide cent deviations for the notes in various tempered scales.
These figures indicate how far the notes deviate from those in the equal-
tempered scale. While useful for comparing the sizes of intervals and for
programming electronic tuners, the cent values of non-equally tempered
intervals can be misleading because equal-tempered notes and intervals are
themselves tempered (for example, an equal-tempered third consists of a nice
round 400 cents, whereas a 5/4 major third consists of 386 cents, or 14 cents
short of an equally tempered third).
A problem encountered with constructing a scale with perfect fifths is that
four perfect fifths exceed two octaves and a 5:4 major third by a small
amount, which can be calculated by multiplying 3:2 (the ratio of the perfect
fifth) by itself four times and then subtracting 4:1 (the ratio of two octaves)
and 5:4 (the ratio of the pure major third). The difference between four
perfect fifths and two octaves plus a major third can be expressed by the ratio
81:80 (1.0125), which is known as the syntonic comma (also known as the
comma of Didymus or Ptolemy). In so-called “meantone temperament,” the
syntonic comma is divided up among certain tempered intervals used to
construct the scale. If the syntonic comma is distributed evenly among the
four fifths C–G, G–D, D–A, and A–E, as it is in so-called “strict quarter-
comma” meantone temperament, the interval C–E becomes a pure major
third; however, unlike the third in the just diatonic scale, it is not composed
of two sizes of whole tones (C–D, 8:9; and D–E, 9:10) because the narrowed
fifths used to arrive at the third C–E produce a D that is the “mean tone”
(having the ratio of :1) between C and E – hence the term “meantone
temperament.” The proof of this is as follows: . In
quarter-comma meantone temperament, there are eleven fifths tempered by ¼
syntonic comma, with the remaining twelfth fifth being wider by 1¾ syntonic
comma (see Terminology below and Intervals). This twelfth fifth is known as
the “wolf fifth,” and it is ordinarily placed between G♯ and E♭, though D♯–
B♭ and C♯–A♭ are other possible positions for it.
Two, three, five, six, and 2/7 divisions of the syntonic comma have also
been used in constructing temperaments, but pure 5:4 thirds do not result. In
third-comma temperament, for example, the minor thirds are pure, though the
major thirds are not. One of the conveniences of tuning quarter-comma
meantone is that after tuning four successive tempered fifths, the accuracy of
their tempering can be confirmed if the resulting third is pure, or beatless.
The rest of the notes in the temperament octave can be tuned by pure thirds.
In equal temperament, the confirmation occurs only after all twelve fifths
have been properly tempered and the final note is a perfect octave above the
starting point. One interesting feature of meantone temperament is that the
pitch-order of sharps and flats is reversed from that of Pythagorean
intonation; that is, in meantone tuning, the sharps are lower than the flats (so
C♯ is lower in pitch than D♭), whereas in Pythagorean intonation the sharps
are higher in pitch than the flats.
Terminology
Beats are periodic fluctuations in amplitude that occur when two notes are
played together and there is a small frequency difference between the two
notes or their coincident overtones (the latter is calculated by cross-
multiplying the fundamental frequencies by the numbers that form the ratio
of the interval). For example, if an A tuned to 440 Hz is played against
another A tuned to 442 Hz, one will hear 2 beats per second (442 – 440 = 2);
if an A tuned to 440 Hz is played along with an E that has been tuned to 658
Hz, rather than as a perfect fifth tuned to 660 Hz, one will hear 4 beats per
second (440 × 3 = 1320; 658 × 2 = 1316; 1320 – 1316 = 4).
The circle of fifths is a graphic arrangement of consecutive fifths, generally
starting with C and progressing in clockwise order to G, D, A, E, B, F♯, etc.,
and in counterclockwise order to F, B♭, E♭, A♭, D♭, etc. When Pythagorean
intonation is represented, the circle does not close because the twelfth fifth
overlaps the starting point by a small amount termed the Pythagorean comma
– in effect, if one continues, there is a spiral of fifths. Furthermore, the
counterclockwise ratios do not coincide with the clockwise ones. When
closed systems (such as equal temperament) are represented as a circle of
fifths, comma divisions are generally written in between each of the intervals;
in open systems such as meantone, the location of the wolf fifth is usually
indicated.
Circulating temperament is a temperament in which all keys are playable
in which the fifths (and perhaps other intervals) are all tempered to about the
same degree. Though equal temperament fulfills this description, it is not
classified as a circulating temperament.
Closed system is a tuning method consisting of a circle of reasonably
acceptable fifths, such as equal temperament.
Dieses. There are two dieses: the so-called “greater diesis” is the difference
between four pure minor thirds and an octave (which is found between
chromatic pairs, such as C♯ and D♭), and has the ratio of 648:625; the “lesser
diesis,” which is the difference between three pure major thirds and an
octave, has the ratio of 128:125.
Ditonic comma (also called the Pythagorean comma): this is the interval
associated with equal temperament that represents the amount twelve
successive perfect fifths exceeds twelve perfect octaves. Its ratio is (3/2)12: 27
or 531441:524288. The ditonic comma is also the interval between
enharmonic notes in Pythagorean intonation.
Enharmonics are tones in a scale that can be expressed as different notes,
such as C♯ and D♭ and F♯ and G♭ in equal temperament.
Equal-beating temperament is a modern English term derived from the
German gleichschwebende Temperature, as used by Marpurg and others.
Equal-beating temperaments employ two or more intervals that beat at a
similar rate. Though a boon to tuners, fifths (for example) that beat at the
same rate may not be proportionally equivalent in size. The term “equal
beating” should not be confused with “equal temperament.” (See schweben.)
Equal temperament is a closed, regular system in which all of the
semitones are equal and form the ratio of :1. Equal temperament can also
be constructed by diminishing each pure fifth by one-twelfth of a ditonic
comma.
An irregular system is a tuning method in which the fifths vary in size, for
example tunings that include pure as well as tempered fifths.
A just interval (see Intervals) is a beatless interval.
Just intonation is a scale made up of just, or pure, intervals.
Meantone is the mean between the major (9:8) and minor (10:9) whole
tone of just intonation. Because a major and minor tone make up a pure major
third, the meantone can also be expressed as :1.
Meantone temperament is an open, regular system of tuning based upon
divisions of the syntonic comma. Strict quarter-comma meantone
temperament divides the syntonic comma equally among four consecutive
fifths so that the resulting third is pure.
Multiple division involves the division of the octave into more than twelve
notes in order to provide better intonation. Popular divisions have included
19 (Zarlino, 1558), 31 (Vicentino,1555), and 43 (Sauveur, 1701).
An open system is a temperament that does not involve a circle of fifths
and that generally has at least one bad or “wolf” fifth, such as meantone.
A Pythagorean scale is constructed using only two intervals, the fifth (or
its inversion) and the octave.
A Pythagorean third forms a ratio of 81:64, which is a syntonic comma
larger than a pure, 5:4, third (5/4 x 81/80).
Ratio is the quotient of one quantity divided by another.
A regular system is a tuning method constructed with invariable fifths.
Schisma is the difference between a diatonic and syntonic comma.
Schweben is a German term that has come to mean “beating.”
A syntonic comma (also called the comma of Didymus or comma of
Ptolemy) is a small interval associated with meantone temperament that
represents the amount four successive perfect fifths exceeds two perfect
octaves plus a pure major third. Its ratio is 81:80.
Well-temperament is a modern term derived from the title of J. S. Bach's
keyboard composition Das wohltemperierte Clavier (Book I, 1722; Book II,
1738–1742), which consists of forty-eight preludes and fugues written in all
of the major and minor keys. To play this work in its entirety without
recourse to retuning certain intervals requires a closed system of tuning, such
as equal temperament or one approaching it.
A wolf fifth is found in open systems, such as meantone and Pythagorean
temperaments. In meantone temperament, the wolf is an unacceptably wide
fifth; in Pythagorean intonation, the wolf fifth is narrow. (Note that there is a
distinction between a “wolf fifth” and a “wolf tone,” the latter being an
unacceptable sympathetic vibration associated with bowed string
instruments.)
Tune c1.
Tune c1–g1 narrowed by ¼-syntonic comma.
Tune g1–d2 narrowed by ¼-syntonic comma.
Tune d2–d1 pure.
Tune d1–a1 narrowed by ¼-syntonic comma.
Tune a1–a pure.
Tune a–e1 narrowed by ¼-syntonic comma.
c1–e1 should be a pure, beatless third. If not, readjust the fifths.
Then tune pure major thirds upwards from the above tuned notes:
d1–f♯1
g1–b1
a–c♯1
Finally, set e♭1 down from g1 or make it d♯1 by tuning up from b. Set g♯1 up
from e1, or make it a♭1 by tuning down from c2.
To calculate the frequencies of the tempered fifths of quarter-comma
meantone, multiply the frequency of the lower note by 3/2 to find the perfect
fifth and then temper by dividing by the fourth root of the syntonic comma,
(approx. 1.00311). To determine the beat rate, multiply the frequency
of the lower note by 3 and that of the upper note by 2 to determine the
coincident harmonic. The beat rate is the difference between these products.
The thirds (which can be ascertained by multiplying the lower note by 5/4)
that are tuned in this temperament are pure and do not beat. To compute the
frequencies of fifths tempered by - or -syntonic comma, temper by a
factor of (approx. 1.00248) or (approx. 1.00207),
respectively. Fifth-comma temperament is of interest because the tempered
thirds beat at the same rate as the fifths in the root position major triad.
Unfortunately, there is still a wolf fifth.
Around 1775 the composer Padre Antonio Soler attempted to correct
certain well-known problems associated with quarter-comma meantone in his
undated manuscript entitled Theorica, y practica del temple para los
organos, y claves. These problems included the inability to modulate to
distant keys and the presence of the so-called “wolf fifth,” which is the wide
fifth that remains after the others have been tempered. He proposed adjusting
the chromatic semitones by making them the geometric means of their
adjacent notes (for example, F♯ becomes the geometric mean of F and G) –
much in the way that quarter-comma meantone equalizes the size of the two
whole tones forming the third. Soler devised a special monochord fitted with
a fretting template that assisted in tuning this temperament (Figures 36a and
36b; Pollens, 2014).
Figure 36a Padre Antonio Soler's monochord fretting template from his
Theorica y Practica del Temple para los Organos y Claves.
Figure 36b The author using a monochord fitted with Soler's fretting
template to assist in the tuning of a harpsichord.
Jean Denis
The following tuning instructions described by Jean Denis in his Traité de
l'accord de l'espinette (1650) are thought by some (Panetta, 1987) to
represent meantone temperament and by others (Barbour, 1972) to be
consistent with equal temperament:
f –f1 perfect
f –c1 narrow, tolerable
c1–c perfect
c–g narrow, tolerable
g–g1 perfect
g–d1 narrow, tolerable
f1–b♭ narrow, tolerable
b♭–d1–f1 test; thirds should sound “good”
d1–d perfect
d–a narrow, tolerable
a–a1 perfect
f–a–c1 test
a–e1 narrow, tolerable
e1–e perfect
c–g–c1–e1–g1 test
e–b narrow, tolerable
g–b–d1–g1 test
b–f♯1 narrow, tolerable
f♯1–f♯ perfect
f♯–c♯1 narrow, tolerable
a–c♯1–e1 test
c♯1–c♯ perfect
c♯–g♯ narrow, tolerable
e–g♯–b–e1 test
b♭–e♭ narrow, tolerable
e♭–g–b♭ test
g♯–e♭1 “fault of the tuning”
The remark “fault of the tuning” suggests this interval is the wolf tone of
meantone temperament. However, elsewhere Denis states:
When we tune the harpsichord to perfection, we narrow all the fifths by
a bit in such a way that the fifth still seems good, even though it is not
pure. And over the sum of fifths, which are twelve in all, the others are
nothing but duplicates. They are all narrowed a bit, making it as small as
you would like. There must be twelve pitches, which is the difference
from the first to the last fifth, and all the fifths must be tempered
equally, all in like manner. (Panetta, 1987)
The tuning of all twelve fifths in this manner is consistent with equal
temperament.
Werckmeister III
c1–f
f–f1
f1–b♭
b♭–b♭1
b♭1–e♭1
e♭1–a♭
a♭–a♭1
a♭1–d♭1
e1–b1
b1–b
b–f♯1.
Young's temperament
Make C to E too sharp by a quarter comma, E:G♯ and A♭:C equal, and
F♯:A♯ too sharp by a quarter comma. Major thirds of all intermediate
keys should be tuned more or less perfect, as they approach more or less
to C in order of modulation. The fifths are perfect enough in every
system. In practice, nearly the same effect may be very simply produced
by tuning from C to F, B♭, E♭, G♯, C♯, F♯ six perfect fourths and C, G,
D, A, E, B, F♯ six equally imperfect fifths. If the unavoidable
imperfections of the fourths be such as to incline them to sharpness, the
temperament will approach more nearly to equality, which is preferable
to an inaccuracy on the other side.
Equal temperament
When tuning the temperament octave (for example c1–c2, though some
piano tuners prefer f–f1), one method is to start at c1 and tune a sequence of
upward fifths and downward fourths, very slightly narrowing each of the
fifths and widening each the fourths as one proceeds, tuning back down an
octave when one reaches c♯2, then continuing with upward fifths and
downward fourths until finally reaching c2, which, if one has tempered all of
the fourths and fifths properly, should make a perfect octave with c1. To do
an accurate job, one must keep track of the beat rates (see below).
Beats between intervals occur when there are pitch discrepancies between
the coincident overtones of the two notes. For example, to calculate the equal
temperament beat rate for c1–g1, look up the pitches in the equal temperament
frequency table and multiply the lower note by 3 (261.6256 x 3) and from
this subtract the upper note multiplied by 2 (391.9954 × 2), or 784.8768 –
783.9908 = 0.886. The resultant beat rate is 0.886 beats per second. This rate
is difficult to ascertain by ear, but by multiplying by 5, we get 4.43, or about
4½ beats in 5 seconds, which is easier to estimate. For the fourths, multiply
the lower note by 4 and the upper note by 3 (the inverse of the ratio of the
fourth) and subtract the lower frequency from the higher to find the beat rate.
The beat rates for tuning the temperament octave c1–c2 at A=440 Hz are as
follows:
Approx. beats/5
Tune Interval Beats/second
seconds
c2–c1 octave 0 0
down
Note that as one moves up the temperament octave, the beat rates for the
fifths and fourths steadily increase. The major thirds in equal temperament
beat very fast, about 10.38 beats per second for c1–e1, again gradually
increasing as one moves up the octave. Though it is impossible to count such
fast beats by ear, one should learn to sense this rate and ascertain whether it
gradually increases as one ascends the temperament octave third by third.
When setting the temperament octave, set the beat rates as accurately as
possible in order to avoid a cumulative error, which will only become evident
when one tunes c2 and checks it against c1.
In his book Tuning (1991), Owen Jorgensen asserts that equal temperament
was not accurately tuned until the twentieth century. He makes this claim
because precise beat rates were never indicated in any instructions for setting
that temperament until the publication of William Braid White's Modern
Piano Tuning and Allied Arts in 1917. In defense of this claim, he cites a late-
nineteenth-century survey conducted by Alexander John Ellis, who used a
device called a tonometer (which consisted of 105 tuning forks) to evaluate
the accuracy of equal temperaments tuned by noted piano tuners, including
those working for the Broadwood firm in London. Ellis discovered that none
of them succeeded in tuning the temperament accurately. The tonometer was
invented by Johann Heinrich Scheibler (1777–1837) and described by him in
a publication entitled Der physikalische und musikalische Tonmesser dated
1834. An English translation of this work was published in 1853. His original
tonometer had 52 forks, but one having 56 tuning forks tuned 4 Hz apart
came to the attention of Ellis and was described by him in a paper read before
the Society of Arts in 1880. In setting or evaluating an equally tempered
scale, Scheibler used his forks to assess the beat rates. In instances where the
beats did not coincide precisely with seconds, Scheibler used a finely
calibrated metronome to calculate the rates. Ellis indicates that sets of equally
tempered tuning forks were available at the time he delivered his paper,
which suggests that certain tuners may have been tuning equal temperament
more accurately than Jorgensen states, and well before 1917.
References
Pietro Aaron, Thoscanello de la Musica (Venice, 1523).
Murray Barbour, Tuning and Temperament (New York, 1972).
François Bédos de Celles, L'art du facteur d'orgues, 4 vols. (Paris, 1766–
1778).
Jean Denis, Traité de l'accord de l'espinette (Paris, 1650; facsimile, New
York, 1969).
Alexander J. Ellis and Arthur Mendel, Studies in the History of Musical Pitch
(Amsterdam, 1968).
Hermann Helmholtz, On the Sensations of Tone (London, 1885).
James Jeans, Science and Music (Cambridge, 1937).
Owen Jorgensen, The Equal-Beating Temperaments (Raleigh, 1981).
Owen Jorgensen, Tuning (East Lansing, 1991).
H. A. Kellner, The Tuning of My Harpsichord (Frankfurt, 1980).
Johann Philipp Kirnberger, Die Kunst des reinen Satzes in der Musik (Berlin,
1771–1779).
G. C. Klop, Harpsichord Tuning (Garderen, 1983).
Mark Lindley, “Early 16th-Century Keyboard Temperaments,” Musica
Disciplina 28 (1974), pp. 129–151.
Mark Lindley, Lutes, Viols, and Temperament (Cambridge, 1984).
John W. Link, Jr., Theory and Tuning: Aron's Meantone Temperament and
Marpurg's Temperament “I” (Boston, 1972). (Highly recommended, but
unfortunately out of print.)
Scipione Maffei, “Nuova invenzione d'un gravecembalo col piano e forte,”
Giornale dei letterati d'Italia (Venice, 1711), pp. 144–159.
Friedrich Wilhelm Marpurg, Versuch über die musikalische Temperatur
(Breslau, 1776).
Angelo Mondino, “The Intarsia of Urbino,” De Clavicordio (Turin, 1994),
pp. 49–55.
Claude Montal, L'art d'accorder soi-même son piano (Paris, 1836).
Vincent J. Panetta, Treatise on Harpsichord Tuning by Jean Denis
(Cambridge, 1987).
Stewart Pollens, “Soler's Temperament and His Acordante,” Proceedings of
the 13th International Symposium on Spanish Keyboard Music, FIMTE,
2012 (Mojácar-Garrucha, forthcoming).
Johann Joachim Quantz, Versuch einer Anweisung die Flöte traversiere zu
spielen (Berlin, 1752).
Stanley Ritchie, Before the Chinrest (Bloomington, 2012).
Joseph Sauveur, “Système general des intervalles des sons,” Mémoires de
l'académie royale des sciences (Paris, 1701), pp. 403–498.
Johann Heinrich Scheibler, Der physikalische und musikalische Tonmesser
(Essen, 1834).
Johann Heinrich Scheibler, An Essay on the Theory and Practice of Tuning in
General and on Schiebler's Invention of Tuning Pianofortes and Organs by
the Metronome in Particular, translated by Augustus Wehrhan (London,
1853).
Antonio Soler, Theorica, y practica del temple para los organos, y claves
(MS, circa 1775; facsimile published by Sociedad Española de
Musicologia, Madrid, 1983).
Nicola Vicentino, L'antica musica ridotta alla moderna pratica (Rome,
1555).
Andreas Werckmeister, Musikalische Temperatur (Frankfurt and Leipzig,
1691).
William Braid White, Modern Piano Tuning and Allied Arts (New York,
1917).
Gioseffo Zarlino, Istitutioni armonische (Venice, 1558).
V
Vapor phase inhibitor (VPI or VCI)
Vapor phase inhibitors (or vapor corrosion inhibitors) are chemicals that
sublime and form a protective film on metals. Kraft or wrapping paper
impregnated with these chemicals can be used as a cover or wrapping. To
protect steel, dicyclohexylamine nitrite or ammonium nitrate are often used,
while benzotriazole can be used to protect copper, brass, and bronze.
Varnish
General
There are three basic types of classic varnish: alcohol, drying oil, and spirit
oil. Alcohol varnish consists of one or more resins dissolved in ethanol. This
type of varnish dries quickly by the evaporation of the solvent. Drying-oil
varnish consists of one or more resins dissolved in a drying oil such as
linseed, poppy seed, or walnut oil. Oil varnish often has a spirit oil (such as
turpentine oil, oil of spike lavender, or mineral spirits) added as a diluent. For
this type of varnish to dry, the diluent must evaporate and the drying oil must
oxidize. The oxidation process may be extremely slow and can take months
or even years to complete. Spirit oil varnish consists of one or more resins
dissolved in a spirit oil, such as oil of turpentine. The simplest of this type is
known as turpentine varnish, which consists of pine colophony (rosin)
dissolved in oil of turpentine. As with alcohol varnish, the spirit oil (in this
case turpentine) must evaporate for the varnish to dry.
In addition to the three basic varnishes, there are hybrid varnishes. For
example, a small amount of linseed oil added to a spirit oil varnish to toughen
or plasticize the dried film will produce a hybrid varnish. Similarly, the
addition of a balsam, such as Venice or Strasbourg turpentine, to an alcohol
varnish creates a hybrid due to the spirit oil component of the balsam.
Though the great violin makers of the past did not record their varnish
formulas for posterity, a few lute and violin varnish formulas from the
sixteenth through the eighteenth centuries have been preserved in general
writings on varnish making, and it is worth the violin restorer's while to
become acquainted with them (see below).
Each of the basic varnish types remains sensitive to different types of
solvent. Alcohol varnishes tend to remain sensitive to alcohol, though some
ingredients may cross-link (link polymer chains) over time, a process that
gradually reduces their solubility in alcohol. Shellac is an example of a resin
that crosslinks. Drying-oil varnishes also tend to become less soluble as they
age. Their original diluents, such as turpentine and mineral spirits, may
readily soften or remove them before they have completely dried, but mature,
oxidized oil–varnish films are generally resistant to these solvents and may
require more polar solvents, such as acetone, to dissolve them. In their natural
state, amber and certain fossilized copals are intractable resins that are
resistant to most solvents and oils. To make them soluble, they first must be
“run” (heated to about 572°F [300°C]). After they have been heat-treated in
this way, amber and the fossilized copals are readily dissolved in turpentine
or mineral spirits.
Varnish analysis
Microscopy
All varnishes undergo changes as they age. Many of the dyes and unfixed
botanical extracts that are used to create yellows, oranges, and reds fade if
exposed to moderate amounts of light (see Illumination levels). Commonly
used botanical colorants include alkanet root, aloes, annatto seed, brazil
wood, campeachy wood, dragon's blood, fustic, gamboge, indigo, logwood,
madder root, orchil, buckthorn berries, quercitron, safflower, saffron,
sandalwood, turmeric (curcuma), and weld. Insect-derived colorants, such as
those found in seedlac, shellac, kermes, and cochineal, are also fugitive.
Though most natural colorants fade, natural resins tend to develop a warm
hue that may over time compensate for the faded colorants. Even the clearest
natural resins like mastic and dammar eventually turn yellow, then orange
and finally brown. This is a gradual process brought about by heat, light, and
oxygen. In addition to color change, a general physical breakdown of varnish
may also occur, resulting in the development of microscopic fissures (causing
a matte appearance), crazing, craquelure, alligatoring, wrinkling, tenting, and
flaking. Aging also causes the refractive index of drying oils to increase (that
of linseed oil increases from about 1.48 to 1.57), causing some pigments
bound within the oil to appear more transparent – an effect that is impossible
to replicate with fresh materials.
Some traditional varnish formulas for musical instruments (see also Stradivari's varnish)
Item, a most excellent varnish of mastic for lutes, leather, panels, cloth,
wood, and pasteboard. Take 3 ounces of strained and clear linseed oil
and boil it. Then take half an ounce of mastic pounded and ground, and
add it gradually to the oil, mixing it in such a manner that it may be
entirely dissolved and incorporated with the oil, and that it be properly
evaporated and made into a varnish. Then put in a little pulverized roche
alum at discretion, but sufficient to affect all the varnish; keep it over the
fire until it is entirely dissolved and incorporated with the varnish and
evaporated, after which you may take it off the fire, and strain it through
an old and good linen cloth, then it is finished. But observe that
everything should be done over a charcoal fire and with great care.
The recipe for another varnish used for lutes and other musical instrument
can be found in the early seventeenth-century De Mayerne Manuscript
preserved in the British Library. (Theodore de Mayerne was a prominent
physician and chemist whose knowledge of artists' materials rendered him a
valuable consultant to many important painters, including Rubens and Van
Dyck.)
The true varnish of lutes and viols. Recipe: Take carabé [amber] that is
yellow verging on a reddish color, as much as you like, place it in a
lead-glazed pot on a slow charcoal fire, and stir with an iron rod. It is
heated until it darkens and resembles colophony. The molten resin is
then poured upon paper or onto a marble stone.
To degrease [desgraisser] the oil, filter it through pure linen and place it
in a glazed pot on a fire. Let it boil and skim well. Take a chicken's
feather and dip it into the oil. If it burns, then the oil is not ready.
Continue to boil the oil until the feather does not burn. Filter through
linen.
To prepare the varnish, take a London pint of a chopine de Paris of the
above oil, carabé, prepared as above, pulverized, about 6 ounces, place
on a small fire and stir until all is dissolved. If the varnish is too liquid,
adjust the amount of carabé; if it is too thick, adjust the amount of oil.
The varnish is applied cold and dries with the sun. The varnish is of a
good consistency if it passes through a linen cloth while hot.
Several violin and lute varnish formulas can be found in Johann Kunckel's
Der neu Kunst- und Werck-Schul published in Nuremberg in 1707. “A white,
good Venetian violin varnish” (formula number LXXXII) is prepared as
follows:
Take one pound clear linseed oil and let it boil in a kettle. Take a full
vessel of Beern or Agtstein [amber]. Put in 2 Loth [1 Loth = 1/32 pound]
of cream of tartar and place over a strong charcoal fire. Stir with a hot
glowing iron until fully melted and then pour in the hot oil and stir. Let
cool a little and then add 2 Loth of Silberglett [litharge, or white lead
oxide] and 2 or 3 Loth of Postolin [ground porcelain] of the best and
cleanest variety. Filter through a cloth. The older the varnish the better it
is.
Another varnish from Der neu Kunst- und Werck-Schul (number XC) is
described as “a beautiful light or golden varnish for lutes and violins by
Melchior Schmieden.” It is prepared as follows:
Sandarac, one and a half Loth; fine turpentine that is very light in color,
3 Loth, mastic and Agtstein [amber] each one quintlein [1 quintlein = ¼
Loth]. Mix together in an earthenware container. Filter it through a clean
cloth and add an equal volume of oil of turpentine. Place on a fire. To
prevent evaporation, place in a glass container. If it becomes too thick,
then one can add a little oil of turpentine.
Another formula from the same book (number CXXVIII), termed “a beautiful
glossy violin and wood varnish,” is prepared as follows:
Take the best and lightest gum sandarac, one pound, and Agtstein
[amber], 8 Loth, that have been prepared by steeping in strong lye. Pour
over seven times the quantity of the best rectified spirits of wine. Place
in a double alembic and agitate for two hours. Then place for eight to ten
days in hot ashes or in the hot summer sun. Agitate frequently. The
varnish should develop the color and viscosity of old linseed oil. Pour
through a clean cloth and place in a clean glass with a narrow neck.
A formula (number CLXXVI) for making “an excellent violin and lute
varnish” is prepared as follows:
one pound of light linseed oil is left to stand for 24 hours in rain water.
Two Loth of common turpentine are heated until it will burn a feather
that is thrust into it. Take 2 Loth of pulverized Agtstein [amber] that has
also been left to stand in rain water, heat it until it is molten, and the
varnish is thick enough.
Varnish number 109, again from the same source, is entitled a “beautiful
violin varnish.” It is made as follows:
Gum arabic is dissolved in water. This is mixed with oil and then
cooked until the water has boiled away. (The violin maker) says that this
gives the varnish a beautiful gloss.
Johann Christian Müller provides two violin varnish formulas in his
Praktische Anweisung zum lakkiren published in Leipzig, 1801. The first is as
follows:
One takes gum copal, as much as one wants, and melts it over a fire in a
clean ladle, and then pour it out so that the unclean comes out, and the
copal becomes beautifully clear. Then melt colophonium in a ladle, and
decant it in the same way so that it becomes clean. Then take 1 part of
the copal and 1 part of the colophonium and melt them together in a
ladle over a fire. After this procedure, spoon out the colophonium and
copal; this mass will then easily go into alcohol solution, and will
varnish light and clear.
To make this varnish well and properly, it is best to use three glass
containers. In the first vial, put the most beautiful and finest gum lac
[shellac or possibly seedlac] in grains, 8 Loth, clean sandarac, 6 or 8
Loth, pulverize both together so that it is very fine and pour in 4 fingers
high of the best rectified spirits of wine. Then seal the glass, mix well
for an hour, put the glass for a while in a slightly warm place so that the
gum lac dissolves and the spirit of wine becomes reddish, just like thick
brown beer.
In another vial, take the finest dragon's blood in tears, 10 Loth, red
Beenwürzel 6 Loth, mix well, pour in the best spirits of wine 4 good
fingers high, seal, and leave in a slightly warm place. The spirits of wine
will become colored a deep red, like blood or beautiful red wine.
In the third vial, put beautiful colophonium, 6 Loth, gummi gutt, 4 Loth,
curcume, 2 Loth, mix well together, and pour in the best spirits of wine.
Seal up the glass, and keep slightly warm until a beautiful tincture is
extracted that is golden yellow.
When one needs the varnish, then pour together all the solutions, warm
slightly, and strain through a linen cloth into a clean glass. This is good
not only for beautiful woodwork, but also for violins, citterns, and lutes.
Take gum sandarac, 4 ounces, seedlac, 2 ounces, gum mastic and gum
benzoin, 1 ounce each, pounded glass, 4 ounces, Venice turpentine, 2
ounces, and rectified spirit of wine, 32 ounces. The gum sandarac and
lac render this varnish durable. It may be colored with a little saffron or
dragon's blood.
Sandarac 32 g
Shellac 16 g
Mastic 8g
Ground glass 32 g
Alcohol 250 ml
Elemi 8g
Allow it to stand in the sun for 24 hours, then heat over a low flame to fully
fuse the gums.
The apocryphal “1704” varnish, said to have been used by Stradivari,
contains the following ingredients:
Seedlac 45 g
Spike oil 9 ml
Elemi 7.5 g
Alcohol 180 g
Gum lac 4 oz
Sandarac 2 oz
Mastic 2 oz
Alcohol 1 pint
Venetian turpentine 4 oz
Curcuma 23 g
Saffron 6.5 g
Gomme gutte 23 g
Sandarac 60 g
Elemi 60 g
Dragon's blood 30 g
Seedlac 30 g
Sandarac 5 oz
Mastic 2 oz
Elemi 1 oz
Oil of spike 1 oz
Alcohol 1 pint
Sandarac 90 g
Alcohol 375 ml
Refined alcohol 80 g
Shellac 8g
Sandarac 16 g
Elemi 4g
Benzoin 4g
[Venice] Turpentine 8g
Aloe 5 cg
Shellac 6 oz
Alcohol quart
References
Paul Otto Apian-Bennewitz, Die Geige, der Geigenbau, und die
Bogenverfertigung (Weimar, 1892).
Alberto Bachman, An Encyclopedia of the Violin (New York, 1925).
John Broadhouse, The Violin: Its Construction Practically Treated (London).
Ignazio Alessandro Cozio di Salabue, Carteggio (Milan, 1950).
Johann Melchior Cröker, Der wohl anführende Mahler (Jena, 1778).
E. René de la Rie and Christopher W. McGlinchey, “New Synthetic Resins
for Picture Varnishes,” Cleaning, Retouching and Coatings: Preprints of
the Contributions to the Brusssels IIC Congress, 3–7 September 1990
(London, 1990).
Charles Lock Eastlake, Materials for a History of Oil Painting (London,
1847).
Robert L. Feller, Nathan Stolow, and Elizabeth H. Jones, On Picture
Varnishes and Their Solvents (Washington, 1985).
William M. Fulton, Turpentine Violin Varnish (1988).
Edward Heron-Allen, Violin-Making: As It Was and Is (London, 1885).
C. V. Horie, Materials for Conservation (London, 1987).
Johann Kunckel, Der neu Kunst- und Werck-Schul (Nuremberg, 1707).
E. Mailand, Découverte des anciens vernis italiens (Paris, 1859).
J. C. Maugin, Manuel du Luthier (Paris, 1869).
Walter C. McCrone, Lucy B. McCrone, and John Gustav Delly, Polarized
Light Microscopy (Chicago, 2002).
Mary P. Merrifield, Medieval and Renaissance Treatises on the Arts of
Painting (London, 1849).
John S. Mills and Raymond White, The Organic Chemistry of Museum
Objects (Oxford, 2003).
Otto Möckel, Die Kunst des Geigenbaues (Berlin, 1933).
Johann Christian Müller, Praktische Anweisung zum lakkiren (Leipzig,
1801).
Stewart Pollens, “Travelling Apprenticeship,” The Strad 97/1160 (December,
1986), pp. 559–564.
Rohm and Haas website.
André-Jacques Roubo, L'Art du menuisier (Paris, 1769–1774).
Pierre François Tingry, The Varnisher's Guide (London, 1832).
Auguste Tolbecque, L'Art du luthier (Paris, 1903).
Jean-Felix Watin, L'Art du peintre, doreur, vernisseur (Paris, 1772).
2nd 0.64
3rd 0.86
4th 1.08
5th 1.44
6th 1.92
1st 0.51
2nd 0.64
3rd 0.86
4th 1.21
5th 1.92
1st 0.546
2nd 0.686
3rd 0.914
4th 1.14
5th 1.52
6th 2.03
1st 0.572
2nd 0.724
3rd 0.965
4th 1.22
5th 1.626
6th 2.159
1st 0.635
2nd 0.813
3rd 1.092
4th 1.372
5th 1.829
6th 2.413
7th 3.226
Violone, G tuning, medium thickness gut, in mm
1st 1.02
2nd 1.28
3rd 1.71
4th 2.16
5th 2.88
6th 3.85
Violin adjustment
General principles
Bridge
The violin bridge acts like a low-pass filter, partially blocking high
frequencies, such as bowing noise. The standard bridge blank provides some
latitude in adjusting the tonal characteristics of an instrument or
compensating for certain deficiencies. By cutting away wood or forming an
arch between the feet of a violin or viola bridge, one may be able to brighten
the sound of an instrument. Increasing the diameter of the eyes and heart may
reduce an overly bright or strident tonal quality. The French-style cello bridge
is recommended for bright-sounding instruments, while the Belgian-style
cello bridge, with its longer legs and reduced mass above the heart, tends to
increase sound production in general, which may compensate for cellos that
have a dark sound.
Soundpost
For highly arched instruments use a post of 6.5 mm diameter; for flat
arched instrument use a post of 6.2 mm. If the soundpost is too tight, the
tone will be harsh. Correct by pushing the post inward. If the post is too
close to the bridge, the tone will be too hard. If the violin is thin or
highly arched, place the post closer to the bridge. If the arching is flat or
the thickness great, move it away from the bridge. To give the E string
brilliance, bring the soundpost closer to the bridge or move it towards
the edge of the f-hole. This will be to the detriment to the bass.
Bass-bar
The bar is like a spring that helps to resist the tension of the strings on
the table. This bar should not follow the interior curve of the table
exactly. Mark the center of the bar on both sides and adjust the top half
by checking that the bottom part is two to three millimeters above the
table. Then press down on the bottom and check to see that the top
stands two to three millimeters above the table. Be careful to adjust the
bar so that it stands perpendicular to the edge of the table. Thus the
glued surface of the bass-bar will not be perpendicular to the sides of the
bar. With a smooth file, remove any irregularities. The pressure of the
bar should not be directed immediately under the bridge, but
progressively along the entire top. When gluing, apply the glue very hot.
Start by clamping the extreme ends first. The rest of the bar is then
clamped. After the glue is dry, shape the bar. First mark the maximum
height, 13–17 mm, then cut away the wood up to that height. Then
diminish the extreme ends to 2–3 mm. Continue making the bar lighter
and lighter according to your inclination. Then use a file and glass
paper. Finish by beveling with a knife and rounding the edges with a file
and glass paper.
Not all violin makers “spring” their bars; some prefer to fit them perfectly
without any tension.
See Violin: Baroque fittings and strings for dimensions of early bass-bars.
A great variety of clamps are available for the various gluing operations
involved in maintaining and restoring stringed instruments (Figures 39, 40).
These include garland, spool, and special assembly clamps for gluing the
belly and back plates to the ribs, crack clamps, corner repair clamps, edge
clamps, deep-engagement clamps for cleating and gluing in bass-bars, endpin
rib clamps, and clamps designed for gluing saddles and fingerboards. Some
of the newly designed clamps are made of lightweight materials, such as
aluminum and carbon fiber, which reduce the tendency of clamps to distort
the shape of the workpiece.
Figure 39 Gluing the lower bout of a violin made by Peter Guarneri,
Venice, 1742.
References
Roger Millant and Max Millant, Manuel pratique de lutherie (Paris, 1952).
Jacob Augustus Otto, A Treatise on the Structure and Preservation of the
Violin (London, 1875).
Simone F. Sacconi, The “Secrets” of Stradivari (Cremona, 1979).
Hans Weisshaar and Margaret Shipman, Violin Restoration: A Manual for
Violin Makers (Los Angeles, 1988).
Neck
The Baroque violin featured a tapered neck and wedge-shaped fingerboard
that required the player to change the shape of his or her grip while shifting
up and down the neck. The modern angled-back neck, together with a
thinner, solid ebony fingerboard, provide a nearly parallel glide path for the
left hand. The transition to the modern-style neck and fingerboard was
gradual and began around the third quarter of the eighteenth century (Pollens,
2014). Violins made in earlier periods (including those by Stradivari and his
contemporaries) were modernized to accommodate evolving performance
technique and new repertoire, which require quicker shifts and playing in
higher positions.
Though a number of Stradivari's viola and cello neck patterns are preserved
in the Museo Stradivariano, none of his violin neck patterns survive, and the
few original violin necks that are still mounted on his instruments have all
been reshaped and extended at the heel so that they could be mortised into the
top block. In their 1902 biography of Antonio Stradivari, the Hills state that
they knew of seven Stradivari instruments that retained their original necks,
though they name only five: the 1715 “Alard,” the 1714 “Soil,” the 1721
“Blunt,” the 1724 “Sarasate,” and the 1716 “Messiah.” The 1690 “Medici”
tenor viola and the 1693 “Harrison” violin are two other Stradivari
instruments that retain their original necks – perhaps these were the other two
they had in mind. The altered neck of the “Soil” violin is no longer mounted
on the instrument but is preserved in the Museo Stradivariano (MS no. 128).
Because the “Soil” and other original Stradivari violin necks all have heel
grafts, it is not possible to establish their original lengths with precision.
Despite the lack of direct evidence of the original neck lengths of Stradivari's
violins, the author has deduced their dimensions from original fingerboards
and fingerboard patterns (see below), and it appears that they had virtually
the same effective length (as measured from the nut to the upper edge of the
instrument's belly) as modern necks. The heel grafts on the extant original
necks provide enough extra length to form a dovetailed tenon that was
mortised into the top block (Stradivari's original violin and viola necks were
butted up against the upper rib and held in place with iron nails driven
through the top block). The graft also permitted these necks to be angled back
several degrees further than they were originally, though the neck angle was
primarily increased to compensate for the non-wedge-shaped fingerboard (see
below).
One significant change made in the design of the modern violin and viola
neck and fingerboard was the extension of the neck foot beyond the upper
surface of the belly to provide what is termed “overstand” (or appui). Today,
this is generally between 6–8 mm in violins and violas and 20–22 mm in
cellos. The Baroque violin and viola neck foot did not project beyond the
upper surface of the instrument's belly; instead, a wedge-shaped fingerboard
provided the requisite height and inclination to the slightly angled neck.
The neck, tailpiece, and bridge of the “Medici” tenor viola (1690) are
original – this remarkable instrument is the only extant example of
Stradivari's work to survive with these fittings intact. The neck has not been
reset, though a wedge has been inserted between the neck and the
fingerboard, presumably to compensate for the neck pulling forward due to
string tension. It should be noted that the fingerboard on this viola is
considerably longer than the pattern for the original fingerboard preserved in
the Museo Stradivariano, which suggests it may be a replacement. Though
inventory and maintenance records for this instrument extend as far back as
1700 (including a major intervention by the violin maker Giuseppe
Scarampella in 1869 that required the removal of the top), there is no mention
of the insertion of the wedge between the neck and fingerboard in any of
these records. It is conceivable that this repair dates from the eighteenth
century or might even have been an adjustment made shortly after the
instrument was delivered to the Medici court in Florence in 1690.
The “Medici” tenor viola neck is not mounted at a 90-degree angle relative
to the upper rib, but is set at approximately 86 degrees. The wedge-shaped
fingerboard produces a composite angle of about 83 degrees, which is within
a degree or two of that used in the modern viola setup. The neck pattern for
this instrument is preserved in the Museo Stradivariano (MS no. 237), but the
dimensions and shape of the neck foot are not clearly indicated, and it would
appear that the pattern was left oversize to provide extra wood for final
fitting; however, a supplemental pattern for the foot (MS no. 240; Figure 42)
also provides a bit of leeway for final trimming (the heel length is 43 mm,
whereas the upper rib width of the “Medici” tenor viola is 39.5 mm) but the
bottom of the foot is cut at an angle of 86º, which matches the original neck
presently mounted on the viola. This confirms that Stradivari did not mount
the neck of this tenor viola in line with the body of the instrument, but tilted it
back 4 degrees. The nut-to-heel length of the original neck is 152.5 mm, and
the body stop is 263.3 mm, which indicates that the neck is about 23 mm
short of the 2:3 mensur (German measurement; the ratio of neck length to
body length). This effectively reduced the string length, undoubtedly to make
this rather unwieldy instrument easier to play. The tenor viola was generally
played in low positions that did not make extensive use of the neck heel for
orienting the hand; thus, it was not as important to maintain the 2:3 mensur
that was used with the violin and contralto viola. The string angle over the
bridge of the “Medici” tenor viola is presently about 158 degrees, compared
to 154 degrees used in a typical modern viola setup.
Like the neck pattern for the tenor viola, the final dimensions for the foot
of the neck pattern for the contralto viola (MS no. 213) are not clearly
indicated, though there are a number of reference marks on it. These include
two pin holes approximately 4 mm from the bottom edge of the foot (these
pin holes may have been made in an early nineteenth-century Museo
Stradivariano installation), a short ink mark about 8.5 mm from the bottom of
the foot (which may represent the point where the neck meets the upper edge
of the instrument's top), and a line drawn roughly parallel to the bottom edge
of the foot and about 15 mm above it (the function of this line is unclear,
though it evidently does not represent a cutoff point as it is too close to the
top of the heel to provide for a full-size button). The cello-style pegbox
cheeks (which originally coincided with the end of the nut and the beginning
of the fingerboard) are denoted on the pattern by a series of inked dots. The
distance between these dots and the short ink mark on the foot (which may
indicate the trimmed dimension) indicates a nut-to-heel length of about 147
mm.
The 1690 “Tuscan” contralto viola is believed to have been made for the
same Medici commission as the tenor viola discussed above. It has a body
stop of 224.5 mm, and if we multiply the body stop by two-thirds, we arrive
at a theoretical nut-to-body length of 149.6 mm, which is close to the distance
between the inked marks on the neck pattern. This indicates that Stradivari
employed a 2:3 mensur in designing this viola (the neck is not foreshortened
as in the tenor viola). The “Tuscan” viola does not have its original neck, and
the new one is presently fitted with a nut mounted in line with the bottom of
the pegbox (that is, well below the cello-style pegbox cheeks). This suits
violists and violinists who find it comfortable to use the chin of the pegbox to
orient their hand in first position. Thus, the mensur of the “Tuscan” is not
presently set at a 2:3 ratio as it was originally designed. Again, the final
dimensions and shape of the heel are not indicated on MS no. 213, but the
supplemental pattern for the foot, MS no. 216, provides a neck angle of 86
degrees, just like that of Stradivari's tenor viola.
Several of Stradivari's cello neck patterns are preserved, and from these we
can clearly see that his cello necks were also angled back. The length of the
neck feet and the presence of scribe lines parallel to the bottom of the feet
suggest that the necks may have been mortised into the top blocks, though
they were apparently reinforced with nails like those of the violins and violas,
though in the case of cellos six nails were used rather than three. From the
patterns, it appears that the neck feet extended beyond the top of the
instrument, very much like the modern cello neck. As with the violin and
viola, a wedge-shaped fingerboard was used. The “Batta” Stradivari cello of
1714 appears to have been made on the B form because the B-form f-hole
positioning template preserved in the Museo Stradivariano (MS no. 272
recto) matches that cello's C-bouts, corners, and f-hole placement. A cello-
neck pattern also marked with the letter B (presumably used to make B-form
cellos) has a nut-to-heel length of 286 mm, which forms a 7:10 ratio with the
“Batta's” body stop of 406 mm. This 7:10 mensur is also used today in setting
up most cellos.
Three cello neck patterns in the Museo Stradivariano, as well as a
supplementary cello neck-foot pattern marked B (MS no. 279) all provide
about an 84-degree angle relative to the upper rib. Though the overall length
of the foot of the neck pattern MS no. 276 is 158 mm, there is an inked line
that indicates it was intended to be trimmed back to 134 mm. The trimmed
length would provide an overstand of about 6 mm with cellos having an
upper rib depth of 128 mm, which is very likely close to the uncut dimension
of a B-form cello upper rib. Though this is considerably less than the 20–22
mm overstand that is used today, a wedge-shaped fingerboard 29 mm thick at
the neck heel (see discussion of cello fingerboard pattern MS no. 280, below)
would have increased the distance between the playing surface of the
fingerboard and the upper edge of the top plate to about 35 mm, which is
close to that used today. The wedge-shaped fingerboard would have
increased the effective neck/fingerboard angle to within a degree or two of
that used in modern cello setup.
Fingerboard
The fingerboards used in the Baroque were quite different from those used
today. The modern fingerboard is made out of a relatively thin slab of solid
ebony, a hard and extremely dense wood that creates a rigid platform for the
stopped string. As indicated above, Stradivari's violin and viola necks were
not angled back to the same extent as modern necks, nor did they extend
beyond the edge of the top as do modern necks. Instead, the final angle and
elevation of the strings were provided by wedge-shaped fingerboards.
Stradivari's violin fingerboards ranged from about 15 to 18 mm thick at the
neck foot (the modern violin fingerboard is about 8 or 9 mm thick at that
point); his viola fingerboard patterns MS nos. 217 and 241 have markings
indicating a thickness of 23 mm at the neck foot; his cello fingerboard pattern
MS no. 280 has inscribed markings indicating a thickness of 29 mm at the
neck foot.
The feet of Baroque violin and viola necks were rabbeted to clear the
bellies where the tops overlapped the ribs. Baroque fingerboards were
notched at their juncture with this rabbet and were undercut to follow the
arching of the top. Stradivari's fingerboard patterns generally mark the
position of this notch and provide a pair of compass arcs that indicate the
thickness of the fingerboard at that point. Because this notch aligns precisely
with the upper edge of the instrument's top plate, it provides a definitive point
for determining the neck stop, which is needed to calculate the string length
of the instrument for which the fingerboard was intended. Fingerboard
patterns MS nos. 131, 132, 133, and 134 are marked with the form letters P,
G, G, and PG, respectively. A number of violins have been matched with
these forms, and by comparing the distances from the nut to the body, which
are indicated on the fingerboard patterns, with the body-stop lengths of these
instruments, it becomes evident that Stradivari employed a 2:3 mensur in his
violins. For example, the “Soil” Stradivari violin has a body stop of 198 mm,
which requires a neck having a nut-to-body length of 132 mm to provide a
2:3 mensur. We know that this instrument was made on the G form because
the original neck of this instrument, MS no. 128, has a pegbox inscription G.
The G-form fingerboard patterns MS nos. 132 and 133 have a nut-to-body
length of 129 mm, which is just 3 mm short of the theoretical length
calculated using the 2:3 ratio and the “Soil” violin's body stop. Today, full-
size violin necks are generally set at 130 mm, which is only one millimeter
longer than the neck length calculated from fingerboard patterns made for use
with Stradivari's full-size violin forms P and G. This contradicts current
dogma that the “modern” violin neck is significantly longer than those
originally fitted by makers in the Baroque.
An original Stradivari violin fingerboard, MS no. 129, has a core of willow
edged with figured maple and faced with ebony on the playing surface. It is
213 mm long and has a nut-to-body length of 120 mm, so it was presumably
fitted to a small violin having a body stop of about 180 mm. The fingerboard
is 26 mm wide at the nut and 40 mm wide at the bottom; it is 5 mm thick just
beyond the nut and 15 mm thick where it met the violin's top plate, producing
a 4.5-degree angle. The ebony facing is bordered by an inlay of ivory and
ebony, a decorative touch that contrasts with today's solid ebony
fingerboards. The figured maple facings on the sides bear traces of varnish
along the entire length, indicating that Stradivari varnished the necks of his
instruments. Willow is very light and was undoubtedly used as the core to
reduce weight. Though to face and inlay was a labor-intensive process, it
conserved ebony, which was a precious commodity. Baroque tailpieces were
constructed in the same manner.
An important distinction between Baroque and modern fingerboards is the
difference in their lengths. The modern violin fingerboard is about 270 mm
long, whereas Stradivari's patterns and original fingerboards are between 190
and 213 mm long, 207–213 mm being the apparent range for full-size violins
made on the P, PG, and G forms. This length represents the uppermost note
that can be stopped on the fingerboard, which in the case of full-size violins
is shy of an octave and a fifth above e2, or b3 (to stop a string a full octave
and a fifth above a typical string length of 327 mm would require a
fingerboard of 218 mm). Stradivari's template for the fingerboard of the
contralto viola made for the Medicis in 1690 (MS no. 217) is 236 mm long,
whereas modern viola fingerboards range from around 290 mm to 310 mm in
length. His fingerboard pattern for the B-form cello (MS no. 280) has an
overall length of just 424 mm, which would have been adequate for playing
up to the fifth position, which is the uppermost position given in Michel
Corrette's cello tutor of 1741. Thus, the fingerboards fitted in Stradivari's day
were too short to accommodate music written just a few decades later (for
example, Mozart's fifth violin concerto, composed in 1775, extends up to
c♯4), so it is little wonder that no Stradivari violins, violas (with the possible
exception of the “Medici” tenor), or cellos are still equipped with their
original fingerboards.
Strings
Strings are the most ephemeral of the violin's fittings, and very few survive
from Stradivari's time. Two partial sets of strings for a contralto viola and a
cello are preserved in the Museo Stradivariano in Cremona. Three viola
strings (MS no. 222) are sewn onto a sheet of heavy paper that is inscribed
Adi agosto 1727 queste Quattro corde sono la grosezza per finire la viola a
Quattro corde ciovè il contraldo (In the year of our Lord, August 1727, these
four sounding strings are of a size to finish the viola of four strings, namely
the contralto). Three cello strings (MS no. 309) are mounted onto a sheet of
paper that reads Queste sono le mostre del tre corde grosse quella mostra che
sono di budelo va filata è vidalba (These are examples of three thick strings
of gut that are overspun and polished [?]). Overspun strings came into use
around 1660 (see below). Like the cello and viola, violins in Stradivari's day
most likely used an overspun lowest string. The earliest overspun strings
employed a thin wire filament (copper, tinned or silvered copper, or silver)
spun directly over a plain gut core (without the “silking” that is commonly
inserted between the core and the wire filament in the manufacture of most of
today's overspun strings).
No original Stradivari violin strings survive, but a number of attempts have
been made to reconstruct their diameters from various documentary and
iconographic sources. The diameters of violin strings used in Stradivari's day
may be deduced from experiments conducted in 1734 by the violinist
Giuseppe Tartini, which were recounted by the music historian François-
Joseph Fétis (1784–1871) in 1856. According to Fétis:
Tartini found, by experiments made in 1734, that the pressure of the four
strings on the instrument was equal to 63 pounds [63 livres is given in
the original 1856 French edition; l'ancienne livre was equivalent to
489.5 grams, whereas the modern pound is equivalent to 453.6 grams].
It must be observed that the strings of Tartini were smaller than those
with which violins are now mounted, and that his bridge was lower, so
that the angle formed by the strings was considerably less. Twenty years
ago, the first string required a weight of 22 pounds in order to bridge it
up to pitch, and the other strings a little less; so that the total pressure
was, then, about 80 pounds. After 1734, the pitch was raised a semitone,
the instruments were mounted with thicker strings, and the angle which
they formed on the bridge was more acute: hence the necessity of re-
barring the violins. Since then, so excessive has been the rise in pitch,
through the craving for a brilliant sonority, that there is nearly a
difference of a semitone between the pitch of 1830 and that of 1856. If a
new experiment were now made to ascertain the pressure of the four
strings on the belly of a violin, no doubt it would be found greatly
augmented. This enormous weight incessantly tends to effect the
destruction of the old instruments, and demands increased power of
resistance in the bar underneath the bridge. Such is the real cause of the
necessity of substituting for the old, weak bar, in the violins of
Stradivarius, one of stronger proportions.
Fétis was himself a violinist, and in the preface to his published account he
acknowledges the technical assistance provided by the violin maker J. B.
Vuillaume. Though doubts have been cast upon the reliability of Tartini's
measurements of string tension and their conversion to modern units of
weight, the 63 pound (or livre) figure itself has not been disputed. Oddly, 63
pounds (28.6 kg) or 63 livres (30.8 kg) is considerably greater than used
today at higher pitch (a set of medium-weight Dominant strings produce a
total tension of 22.1 kg, or 48.6 pounds); the 80 pounds mentioned by Fétis
would be excessive by today's standards.
Tartini's total string tension (as reported by Fétis) is similar to that given in
Abbé Sibire's La Chélonomie ou le parfait luthier (Paris, 1806; Brussels,
1823). Sibire, whose informant was the French violin maker Nicolas Lupot
(1758–1824), indicates that a violin's strings had a total tension of 64 livres
(19 livres for the chanterelle, or first string, 17 livres for the second, 15 livres
for the third, and 13 livres for the fourth).
Nevertheless, the precise diameters, and hence the distribution of tension
among the strings, remains a subject of debate that has been clouded rather
than clarified by several seventeenth- and eighteenth-century writers, who
indicated that the relative thicknesses of strings should be in proportion to
their relative pitches and that tension should be equal from string to string.
Marin Mersenne (1636), for example, wrote that the violin E string was
equivalent in thickness to the fourth string of a lute, which he indicated was
equal to one-third of a ligne (in the old pied d'roi, or about 0.75 mm). He
further indicated that “the strings will be perfectly proportioned among
themselves when they follow the ratios of the said notes.” Taken literally,
impractical sequences of string diameters would result: for example, starting
with a violin E string of 0.75 mm, it then follows that the A string would be
1.13 mm, D would be 1.69 mm, and G would be 2.53 mm (much too thick);
working backwards from a more reasonably proportioned gut G string of 1.9
mm, D would be 1.27 mm, A 0.84 mm, and E 0.56 mm (much too thin).
Leopold Mozart, however, advocated the same principle of proportionality in
his Versuch einer gründlichen Violinschule (1756):
The violin is strung with four strings, each of which must be of the right
thickness in relation to the other. I say “right thickness,” for if one string
be a little too thick in proportion to another it is impossible to obtain an
even or a good tone. It is true that violinists and violin-makers
frequently judge these thicknesses by the eye, but it cannot be denied
that the result is often very bad. Indeed, one must go to work with the
greatest patience and care if one wishes to string the violin properly and
in such fashion that the strings have their intervals in the right
proportion to each other, and the right notes lie therefore opposite each
other. He who is willing to take the trouble, can test them according to
mathematical principles. He can take two well-stretched strings, an A
and E, a D and A, or a D and G, each of which is as exactly as possible
of the same thickness throughout. That is: the diameter or cross-section
must be uniform. To each of the two strings equal weights can be
attached. Now, if the two strings have been well chosen, they should, on
being struck, give forth the interval of a perfect fifth, but if one string
sounds too sharp and oversteps the fifth, this is a sign that it is too weak
and a thicker string is then selected; or the string which sounds flat and
is therefore too thick may be exchanged for a thinner string. One must
proceed thus until the perfect fifth is attained and the strings are in
proportion and truly chosen. But how difficult it is to find evenly made
thick strings! Are they not mostly thicker at one end than at the other?
How can one make a sure test with an uneven string? I would therefore
remind you that the choice of strings must be made with the greatest
care and not merely at random.
Jetzo ist in Engelland noch etwas sonderbares darzu erfunden dass unter
den rechten gemeinen sechs Säitten noch acht andere Stälen und
gedrehete Messings-Säitten uff ein Messingen Steige (gleich die uff den
Pandorren gebraucht werden liegen).
(Presently something curious has been invented in England, that under
the ordinary six strings there are in addition eight other steel and spun
brass strings on a brass bridge, just as they would lie on the pandora.)
where
e2 = 0.64 mm
a1 = 0.95 mm
d1 = 1.43 mm
g = 2.14 mm.
The G string of the violin would not have been plain gut but rather gut
overspun with fine metal wire. According to Francesco Galeazzi's Elementi
teorico-pratici di musica (1791), the core of the G string was made with una
seconda non molto grossa (a second [string] not too large) and overspun with
Peruffo suggests that wire having a diameter of 0.12–0.13 mm was used for
overspinning, but wire of such fineness was not readily available in
Stradivari's day, or even in the late eighteenth century when Galeazzi wrote
his account of string making. Patrizio Barbieri (1985) has attempted to
reconstruct the diameters of strings found on a harpsichord made in 1559 by
Vito Trasuntino based upon the weights of the strings published in 1767 by
Giordano Riccati (though Riccati did not specify the material from which the
strings were made, which is essential for calculating the string diameters if
only the total weight of the string is known). According to Barbieri's
calculations, the finest strings found on this harpsichord had a diameter of
0.15 mm. The finest gauge of wire generally employed in musical instrument
making was used in the top strings of the 4-foot choir of harpsichords.
Original wire fragments found in the 4-foot choir of a harpsichord by
François Blanchet dated 1733 are 0.17–0.18 mm in diameter, which is
probably a more accurate figure than those suggested by Peruffo and
calculated by Barbieri.
If we substitute a plain gut A string of 0.95 mm diameter for the gut G
string of 2.14 mm diameter, it alone would require a tension of only 13.78
newtons (1.41 kg-force) to bring it to 187 Hz (the pitch of G at A=420 Hz),
which would be insufficient to produce a good-quality sound. A 2.14 mm
diameter gut string 327 mm in length would have a mass of about 1.53
grams, whereas a 0.95 mm diameter string of equal length would have a mass
of about 0.30 grams. Therefore, a mass of 1.23 grams would have to be added
to the 0.95 mm string to bring it up to the requisite tension of 70.06 newtons
(7.14 kg-force). If wound over a 327 mm length of gut, a winding of copper
wire 0.17 mm in diameter would have a length of 6254 mm, and at a density
of 8940 kg/m3 it would provide a mass of about 1.27 grams, yielding a total
string mass of 1.57 grams, very close to and only marginally greater than the
calculated ideal mass.
To compute the length of a winding over a core:
Lw = π(Dc + Dw/2)·(Ls/Dw)
where
Bass-bar
References
Patrizio Barbieri, “Giordano Riccati on the Diameters of Strings and Pipes,”
Galpin Society Journal 38 (1985), pp. 20–34.
Michel Corrette, Méthode théorique et pratique pour apprendre en peu de
temps le violoncello dans sa perfection (Paris, 1741)
François-Joseph Fétis, Antoine Stradivari, luthier célèbre connu sous le nom
de Stradivarius (Paris, 1856).
Francesco Galeazzi, Elementi teorico-pratici di musica (Rome, 1791).
William Henry Hill, Arthur F. Hill, and Alfred Ebsworth Hill, Antonio
Stradivari: His Life and Work (1644–1737), (London, 1902).
Marin Mersenne, Harmonie universelle: traité des instrumens à chords
(Paris, 1636).
Leopold Mozart, Versuch einer gründlichen Violinschule (1756), trans. by
Editha Knocker as A Treatise on the Fundamental Principles of Violin
Playing (Oxford, 1990).
Mimmo Peruffo, “The Mystery of Gut Strings in the 16th and 17th Centuries:
The Role of Loaded Weighted Gut,” Lute Society of America Quarterly
29/2 (May, 1994), pp. 5–14.
John Playford, Introduction to the Skill of Music (London, 1664).
Stewart Pollens, Stradivari (Cambridge, 2010).
Stewart Pollens, “Some Misconceptions about the Baroque Violin,”
Performance Practice Review 14 (2010), 1–13.
Stewart Pollens, “Transitional Violin Setup,” Journal of the Violin Society of
America: VSA Papers (2014).
Michael Praetorius, Syntagma Musicum II: De Organographia
(Wolfenbüttel, 1619).
Malcolm Rose and David Law, A Handbook of Historical Stringing Practice
for Keyboard Instruments (Lewes and Long Compton, 1991).
Abbé Sébastien-André Sibire, La Chélonomie ou le parfait luthier (Brussels,
1823; repr. Geneva, 1984; first published Paris, 1806).
What we term “modern” setup with fully inclined neck (generally set at
about 8 degrees) and non-wedge-shaped, solid ebony fingerboard 270 mm in
length, along with a stouter bass-bar, and the now ubiquitous French-style
bridge (with ovoid eyes, kidney-shaped central opening, and slender feet;
apparently developed around 1815) did not come into widespread use until
around the 1830s. The process of moving away from the Baroque setup,
however, was a gradual one that began in the second half of the eighteenth
century, and thus we cannot ascribe a codified set of dimensions as we do
with the modern “orthodox” setup. By the end of the eighteenth century,
violins that had been made in earlier times were having their necks reset and
reshaped and their shorter fingerboards replaced with longer ones. New
bridges had to be fitted in coordination with the increased neck angle, and
bass-bars were being removed and replaced with stronger ones. In 1804 the
violin collector and historian Count Ignazio Alessandro Cozio de Salabue
(1755–1840) wrote to a fellow enthusiast, Count Alessandro Maggi, that
upon purchasing violins in 1774 from Paolo Stradivari (the youngest,
merchant son of Antonio Stradivari) he sent them to the Mantegazza brothers
in Milan (active 1747–1801) for “thinning” – what we today euphemistically
refer to as “regraduation” – and replacement of the original bass-bars (Cozio
di Salabue, 1950). In effect Cozio was beginning the modernization process
on instruments that had been made just fifty years earlier in the Baroque
style. Presumably he also had work done on the necks and replaced the
original fingerboards, as those fitted by Stradivari were of insufficient length
to play all of the music of Mozart, not to mention the works of Beethoven,
Mendelssohn, and Paganini that were written within Cozio's lifetime. As an
amateur violinist, Cozio undoubtedly would have had his instruments refitted
to accommodate the latest repertoire. One of the most remarkable aspects of
the violin has been its chameleonic ability to adapt to different styles of
music and performance practice.
Paganini's 1743 violin made by Giuseppe Guarneri del Gesù, known as the
Cannone, is a notable example of a violin whose original neck was reset and
reshaped around 1828 by Carl Nicolas Sawicki, a Polish-born violin maker
who had settled in Vienna. However, even at this date Sawicki's alteration
was not what we would today consider a “modern” setup. For example, the
original neck was retained but was extended slightly at the foot so that it
could be angled back a few degrees. The extended neck was then renailed to
the top block, just as it had been in Guarneri's time, rather than being
mortised into the block as it is today. The back of the neck was also thinned
and squared off a bit at the heel, presumably to make the instrument easier to
play in higher positions. Sawicki then fitted a new Baroque-style, wedge-
shaped fingerboard, though one that was 262 mm in length, or considerably
longer than Guarneri's original, which was probably around 207–213 mm.
This new fingerboard is a bit shorter than the standard 270 mm length used
today. The tailpiece used by Paganini was 135 mm in length, or about 20 mm
longer than modern ones. Sawicki retained the old bridge (which may be the
original one made by Guarneri del Gesù), and thus the composite inclination
of the reset neck and new fingerboard was apparently adjusted to
accommodate it. However, despite this violin's considerable historical
importance and the vigorous debate as to how its setup may have contributed
to Paganini's virtuosic prowess, it was recently modified to bring it closer to
modern specifications (Carlson, 2004).
Though it is very rare to find violins that preserve either their original
fittings or transitional setups from the Classical and early Romantic periods,
one can occasionally find them in museum storerooms. Two such violins are
preserved in the Museo Correr in Venice: one is attributed to Santo Serafin
(1699–1776), the other to his nephew Giorgio Serafin (1726–1775).
The violin attributed to Giorgio Serafin retains its original neck as well as
its original fingerboard. There is the typical Baroque-style rectangular cutout
in the heel of the neck foot to accommodate the overhanging edge of the top
plate and the fingerboard also has the Baroque notch. The cutout in the heel
has a small rectangular wood fill and the fingerboard notch is mounted about
2 mm behind the upper edge of the top plate). The reason for this
displacement is unclear, as the foot of the neck does not appear to have been
extended and the top plate appears to be positioned properly relative to the
ribs. This unusual feature, however, is found on several violins with original
necks pictured in the Catalogo degli strumente dell' Istituto della Pieta
Venezia (1990). Vestiges of these fills can also be seen in some of the old
necks that have been extended at the foot.
The top block of this violin may be original, and the neck is presently held
in place by a single, rectangular-headed, flat-cut nail that has been driven
through the block and the upper rib. The wedge-shaped fingerboard is in the
Baroque style, with a core of spruce and a veneer of ebony on the upper
surface and maple edging on the sides. Both the neck and the maple facings
on the sides of the fingerboard are covered with the same varnish as the body
of the violin, which was the style in the Baroque period (for example,
Stradivari's necks and the sides of his fingerboards were also originally
varnished).
The neck of the Giorgio Serafin violin is inclined at an angle of about 3
degrees (similar to the inclination used by Stradivari), and the wedge-shaped
fingerboard also forms about a 3-degree angle, providing a composite angle
of about 6 degrees. The distance from the nut to the cutout in the neck foot is
118 mm, while the nut to the nick in the fingerboard is about 119.5 mm.
Because of the present gap between the neck cutout and the upper edge of the
top plate, the present distance between the nut and the upper edge of the top
plate is 121.5 mm. The “stop” of this violin is a somewhat lengthy 200 mm,
which means that a 2:3 mensur (the neck length-to-stop ratio) was not strictly
adhered to. A 2:3 ratio would have required a neck having a nut-to-notch
length of 133 mm.
The length of this original fingerboard is 218 mm, with a width at the nut
of 26 mm and a width at the bridge end of 38.5 mm. Because the neck does
not stand above the upper surface of the top plate (there is no “overstand” as
in the modern neck), the Baroque-style, wedge-shaped fingerboard provides
the needed offset, which in this case is about 8 mm at the upper edge of the
top plate. The bridge end of the fingerboard stands about 12 mm above the
top plate.
The old neck of the violin attributed to Santo Serafin is presently held in
place with a single flat-headed screw driven in through the non original top
block and the upper rib. The slot in the screw head is considerably off-center,
which suggests it is not of very recent manufacture, though it undoubtedly
replaces an earlier nail. The foot has had a wedge-shaped shoe added where it
meets the upper bout, and there is a thin, wedge-shaped piece added between
the button and the back of the heel, which causes the neck to stand proud of
the top edge of the body by about a millimeter and at an angle of about 5
degrees relative to the body. The neck has been thinned slightly and reshaped
at the foot. With the extension, the effective neck length is now 123 mm,
which is about 7 mm short of a 2:3 mensur (the stop is 196 mm).
The non original, transitional fingerboard is made of spruce veneered with
ebony on the upper surface and on the sides – giving it the appearance of a
solid ebony fingerboard. It is 256 mm in length and about 4 mm thick at the
nut, 7 mm thick at the bridge end, 25.5 mm wide at the nut, and 45 mm wide
at the bridge end. This fingerboard lacks the so-called Baroque notch, though
it is wedge-shaped and adds about an additional 2-degree angle, making a
composite angle of about 7 degrees. At the bridge end, the center of the
fingerboard sits about 15 mm from the surface of the violin's top. The overall
curvature is somewhat flatter than today's fingerboards.
The tailpiece of the Santo Serafin violin may be original. It has a walnut
core veneered with ebony, and it has two holes drilled in through the front for
the tailgut. Its length is 104 mm, with an upper width of 38 mm and a lower
width of 22.5 mm. The diameters of the four holes to accommodate the
strings are 1.95 mm (Pollens, 2014).
References
Bruce Carlson, “The ‘Cannone’ and the Original Fittings,” Atti del Convegno
Internazionale di Liuteria Recupero e conservazione del violino Guarneri
“del Gesù” (1743) detto “Cannone”, (Genoa, 2004), pp. 43–50.
Ignazio Alessandro Cozio di Salabue, Carteggio, transcribed and ed. Renzo
Bacchetta (Milan, 1950).
Stewart Pollens, “Transitional Violin Setup,” Journal of the Violin Society of
America: VSA Papers 24/2 (2014).
Violin sizes
Violin
⅞ ¾ ½ ¼ ⅛
Body 356 346 335 310 280 255 230 215 182
length
mm
Viola
Cello
¾ ½ ¼ ⅛
Double bass
¾ ½ ¼ ⅛
Sources
MENC (Music Educators National Conference).
Henry A. Strobel, Useful Measurements for Violin Makers (Aumsville,
2003).
E A D G C
References
John S. Mills and Raymond White, The Organic Chemistry of Museum
Objects (London, 2003).
Ernest Spon, Workshop Receipts for Manufacturers and Scientific Amateurs
(London, 1909).
W
Water
The following two emulsions were developed many years ago in the
Objects Conservation Department of the Metropolitan Museum of Art for
cleaning and polishing furniture.
Because of the combination of solvents and waxes, the first of these
emulsions has remarkable cleaning action and also supplies a wax finish.
Beeswax 30 g
Ceresin 30 g
Xylene 60 ml
Ethanol 60 g
Water 120 ml
Triethanolamine 15 ml
Oleic acid 40 g
Triethanolamine 15 ml
Wheat paste
The following recipe is recommended for making a wheat paste for gluing
paper.
Add water gradually until the paste achieves the consistency of cream; warm
in a double boiler for about ten minutes, but do not allow the paste to boil.
Thin with a little water for use. Apply thinly. Dry under pressure with wax or
silicone release paper between the glued paper and applied weight.
0 1
2/0 0
3/0 2/0
4/0 3/0
5/0 5/0
6/0 7/0
7/0 8/0
8/0 9/0
9/0 10/0
10/0 12/0
11/0 14/0
12/0 16/0
Montal's equivalents for the English and Berlin gauge systems
7 4 fort. [strong]
9 2 id.
10 1
11 0 fin. [fine]
12 0 fort.
13 2/0
14 3/0 fin.
15 4/0 id.
16 5/0 id.
17 6/0
18 7/0
19 8/0 fin.
20 8/0 fort.
The first two columns of numbers in the table below are inch and metric
equivalents derived from Grant O’Brien’s “Some Principles of Eighteenth-
Century Harpsichord Stringing and their Application,” The Organ Yearbook
12 (1981) and his current website www.claviantica.com. These are followed
by metric diameters proposed by Denzil Wraight in “Principles and Practice
in Stringing Italian Keyboard Instruments,” Early Keyboard Journal 18
(2000). Despite discrepancies in gauge equivalences found in these and other
sources, some theorize that the gauge system used in France and throughout
continental Europe is the same as the Nuremberg system given below, and
that differences are simply due to inconsistencies in manufacture.
12 0.154 mm
“Antwerp school” wire gauges
00 0.745 mm
0 0.687 mm
1 0.634 mm
2 0.585 mm
3 0.539 mm
4 0.498 mm
5 0.459 mm
6 0.424 mm
7 0.391 mm
8 0.361 mm
9 0.333 mm
10 0.307 mm
11 0.283 mm
12 0.261 mm
Nuremberg gauges
8/0 1.06 mm
7/0 0.97 mm
6/0 0.87 mm
5/0 0.83 mm
4/0 0.76 mm
3/0 0.66 mm
2/0 0.60 mm
1/0 0.56 mm
1 0.51 mm
2 0.46 mm
3 0.41 mm
4 0.37 mm
5 0.32 mm
6 0.28 mm
7 0.25 mm
Vienna gauges
8/0 1.339 mm
7/0 1.196 mm
6/0 1.068 mm
5/0 0.954 mm
4/0 0.852 mm
3/0 0.761 mm
2/0 0.680 mm
1/0 0.607 mm
1 0.542 mm
2 0.484mm
3 0.432 mm
4 0.386 mm
5 0.345 mm
6 0.308 mm
7 0.275 mm
8 0.246 mm
9 0.219 mm
Original strings found on a Conrad Graf fortepiano, Vienna, c.1826, no. 609
9/0 1.44 mm
8/0 1.30 mm
8/0½ 1.25 mm
7/0 1.14 mm
7/0½ 1.06 mm
6/0 1.01 mm
6/0½ 0.95 mm
5/0 0.89 mm
5/0½ 0.85 mm
4/0 0.79 mm
4/0½ 0.76 mm
3/0 0.72 mm
3/0½ 0.68 mm
2/0 0.64 mm
2/0½ 0.61 mm
1/0 0.59 mm
1/0½ 0.55 mm
1 0.53 mm
1½ 0.50 mm
2 0.47 mm
3 0.42 mm
Wire gauge caliper used by the Viennese Streicher piano firm, c.1825 (source: Huber, 1988)
8/0 1.39 mm
8/0½ 1.32 mm
7/0 1.25 mm
7/0½ 1.19 mm
6/0 1.13 mm
6/0½ 1.09 mm
5/0 1.05 mm
5/0½ 0.99 mm
4/0 0.93 mm
4/0½ 0.90 mm
3/0 0.87 mm
3/0½ 0.82 mm
2/0 0.78 mm
2/0½ 0.73 mm
1/0 0.68 mm
1/0½ 0.64 mm
1 0.59 mm
[ ] denotes wire material deduced by the author, though not marked on the
instrument.
Serial no. 93, compass FF–f3 with FF♯ omitted, c2=265 mm. Gauges
marked in pencil on nut.
FF 14
GG 13
GG♯ 12
AA♯ 11
C♯ 10
F 9
A 8
c♯ 7
g 6
d♯1 5
c♯2 4
b2 3
8-foot
CC 15
EE♭ 14
FF♯ 13
GG♯ 12
BB♭ 11
C 10
E♭ 9
F♯ 8
c 7
f 6
b 5
c2 4
4-foot
CC 12
FF♯ 11
AA 10
C♯ 9
F 8
B♭ 7
c♯ 6
f♯ 5
c1 4
FF 13
GG 12
AA 11
BB 10
D 9
F♯ 8 [brass]
A 8 [iron]
c♯ 7
f♯ 6
c1 5
c2 4
8-foot
FF 16 [red brass]
GG 15
AA 14
BB♭ 13
BB 12
C 11
D 10 [yellow brass]
E 9
F♯ 8
A 8 [iron]
c♯ 7
f♯ 6
c♯1 5
c♯2 4
4-foot
FF 11[red brass]
GG♯ 10
C♯ 9
E 8
G 8 [iron]
B 7
e 6
c♯1 5
c♯2 4
8-foot
FF 0.66 mm [red brass]
GG 0.63 mm
GG♯ 0.59 mm
AA 0.54 mm
C♯ 0.48 mm
F 0.42 mm
G♯ 0.38 mm
B 0.39 mm [iron]
c♯ 0.31 mm
g♯ 0.25 mm
d♯1 0.22 mm
4-foot
FF♯ 0.48 mm
GG 0.41 mm
AA 0.35 mm
C 0.32 mm
D♯ 0.32 mm [yellow brass]
A 0.28 mm
A♯ 0.30 mm [iron]
d♯ 0.25 mm
a 0.22 mm
d1 0.21 mm
a1 0.20 mm
d2 0.19 mm
g2 0.18 mm
a2 0.17 mm
c3 0.20 mm [?]
d3 0.20 mm [?]
8-foot
EE 0
GG 1
BB♭ 2
C♯ 3
E 4
G♯ 5
d♯ 6
c1 7
c♯2 8
g♯2 9
The soundboard is fitted with an authentic Andreas Ruckers rose and bears
the date 1636. Gauge markings on wrestplank.
8-foot
GG 0
AA 1
C 2
F 3
G 4
A 5
c 5 Blanc (iron)
f 6
a 7
g1 8
e2 9
4-foot
GG 3
AA♯ 4
E 5
G 6
A♯ 6 Blanc (iron)
d♯ 7
a♯ 8
g♯1 9
c3 10
B 4
d♯ 5
g 6
c1 7
f♯1 8
c♯2 9
GG 3
BB♭ 4
D 5
G 6
c 7
g 8
e1 9
c2 10
D 5
G♯ 6
d♯ 7
a♯ 8
f♯1 9
d♯2 10
4-foot
B 8
G 9
e1 10
d2 11
2-foot
D♯ 8
A 9
e 10
c1 11
D 5
G♯ 6
f♯ 7
a♯ 8
f♯1 9
d♯2 10
8-foot
F 5
A♯ 6
g 7
b 8
g1 9
e2 10
d 3
f 4
a 5
f1 6
g2 7
Note: For other gauges used by this maker, see Vermeij (2000).
8-foot
FF 000
GG♯ 00
BB 0
D♯ 1
F♯ 2
B♭ 3
f 4
c1 5
c2 6
d♯3 7
4-foot
FF 2
GG♯ 3
C 4
F 5
B♭ 6
C 1
G 2
B 3
f 4
b 5
f♯1 6
c♯2 7
a2 8
8-foot
F 0 [red brass]
F♯ 0 [yellow brass]
G♯ 1
A♯ 1 [iron]
B 2
d 3
f 4
c1 5
c2 6
f3 7
4-foot
FF 1 [red brass]
GG♯ 2
BB 3
D 4
F 4 [yellow brass]
F♯ 5
G♯ 5 [iron]
8-foot
c 2
e 3
g♯ 3½
a♯ 4
d 4½
f 5
c2 5½
e2 6
d3 7
4-foot unmarked
F♯ 14 [brass]
G♯ 13
B 12
d 11
f 11 [iron]
b 10
g♯1 9
FF 0.68/0.41
FF♯ 0.64/0.41
GG 0.64/0.43
AA 0.62/0.38
BB 0.55/0.33
C 0.53/0.37
C♯ 0.49/0.32
D 0.48/0.33
D♯ 0.48/0.34
CC 0000000/4
DD 000000/4
FF 00000/8
FF♯ 00000
GG♯ 0000
BB 000
D 00
E 0
c♯ 1
c1 2
a1 3
g♯2 4
AA 6/0½
C♯ 5/0
F 5/0½
A 4/0 [iron]
d 4/0½
g 3/0
c♯1 3/0½
f1 2/0
c♯2 2/0½
g♯2 0
d3 ½
g♯3 1
c♯4 1½
Original strings on a Conrad Graf fortepiano, Vienna, c.1838, serial number 2564
Gauges of overspun strings are not marked. Overspun strings have an iron
core and brass winding.
FF 7/0 [brass]
GG 6/0
AA 5/0
BB 4/0
D♯ 3/0
F♯ 3/0 [iron]
A 2/0
c 1/0
f♯ 1
a1 2
f2 3
c♯3 4
g3 5
CC 7½ [brass]
DD♯ 6
GG 6½
BB 5
D♯ 5½
G 4
A 3 [iron]
d1 3½
c2 2
g♯2 2½
d♯3 0
a3 0½
d4 1
Fortepiano with down-striking action by Johann Baptist Streicher, Vienna, 1837, c2=273 mm
CC 12/0
CC♯ 11/0
DD 10/0
DD♯ 9/0
EE 8/0
FF♯ 8/0½
GG 7/0
GG♯ 7/0½
AA 6/0
BB♭ 6/0½
BB 5/0
C♯ 5/0½
D 4/0
E 4/0½
F♯ 6/0
G♯ 6/0½
B♭ 5/0
c♯ 5/0½
f 4/0
e1 4/0½
a1 3/0
d♯2 3/0½
a2 2/0
d♯3 2/0½
g♯3 0
d4 0½
D, E 2
A, B [B♭] 4
H [B], c, c♯ 5
g♯–d1 7
eb1–a1 8
b1 [bb1]–e2 9
f2–c3 10
C 1 Red
D 2
E 3
F, G 4 Yellow
A, B [B♭] 5
H [B], c, c♯ 6
d–g 7 White
g♯–d1 8 White
e♭1–a1 9 White
b1 [b♭1]–e2 10 White
f2–c3 11 White
C 2 Red
D 3
E 4
F, G 5
A, B [B♭] 6
H [B], c, c♯ 7
d–g 8 White
g♯–e♭1 9
e1–h1 [b1] 10
c2–g2 11
g♯2–c3 12
C 3 Red
D 4
E 5
F, G 6 Yellow
A, B [B♭] 7
H [B], c, c♯ 8
d–a 9 White
b [b♭]–f♯1 10
g1–e♭2 11
e2–c3 12
C 4 Red
D 5
E 6
F, G, A 7 Yellow
B [B♭]–c♯ 8
d–g 9 White
g♯–e♭1 10
e1–c♯2 11
d2–c3 12
C 1 Red
D, E 2
F, G 3 Yellow
A, B [B♭] 4
H [B]–d 5
e♭–a 6
b [b♭]–f♯1 7
g1–e♭2 8
f2–c3 9
D, E 3
F, G, A 4 Yellow
B [B♭]–c♯ 5
d–g♯ 6
a–f♯1 7
g1–e2 8
f2–c3 9
C 3 red
D, E 4
F–A 5 yellow
B [B♭]–c♯ 6
d–g♯ 7
a–f♯1 8
g1–e2 9
f2–c3 10
The Talbot manuscript (c.1695) lists wire gauges for a harpsichord,
possibly an English harpsichord with a short-octave compass. The
handwriting of the MS is difficult to read, though several authors have made
efforts to decipher it (Hubbard, 1965; Mould, 1968; Martin, 2009). This
author's reading is as follows:
GG 11 brass or copper
AA 10 or 9
C 9 or 8
D 8
E♭ 7
E 7 or 6
F, G 6 or 5
A, B 5
c 5 or 4
c♯, d 4
to c1 3
then to a2 2
to b2, c3, d3 1
GG 0
BB♭ 1
GG 1 or 2
D 2
E 2 or 3
F 3
G♯ 4
A 4 or 5
B♭ 5
c 6 Yellow or 4 White
c♯ 6 Yellow or 5 White
d 5 White
e♭ 5 or 6
e 6
g 6 or 7
g♯ 7
d1 8
c♯2 9
AA 1
D♯ 2
G 3
c 4
f 5 steel
h 6
f♯1 7
f2 8
FF 0
BB 1
D♯ 2
G♯ 3
c♯ 4
f♯ 5
c♯1 6
g♯1 7
f2 8
C 00 brass
D 0
F 1
c 2
d♯ 3
a 4
d1 5
g1 6
c2 7
g2 8
C 00
D 0
G 1
c 2
d♯ 3
a 4
d1 5
g1 6
c2 7
g2 8
FF 000
GG 00
AA 0
C 1
D♯ 2
G 3
B 4
E 5
d♯1 6
g2 7
FF 000
GG 00
AA 0
C 1
D 2
F 3
A 4
d 5
a 6
f1 7
f2 7 steel
AA 00000 brass
BB 0000
D 000
G 00 steel
d 0
f 1
g 2
a 3
h 4
f1 5
FF 0000000
GG 000000
C 00000
C♯ 0000
E 000
G 00
H 0
e♯ 1 steel
g♯ 2
d1 3
g♯1 4
e♯2 5
h2 6
References
John Barnes, “Pitch Variations in Italian Keyboard Instruments,” The Galpin
Society Journal (1965), pp. 110–116.
Michel Corrette, Le Maitre de Clavecin (Paris, 1753).
Claas Douwes, Grondig Ondersoek van de Toonen der Musijk (Franeker,
1699).
Franz Josef Gall, Clavier-Stimmbuch oder Deutliche Anweisung wie jeder
Musikfreund sein Clavier-flügel, Forte-piano und Flügel-fortepiano selbst
stimmen, repairiren, und bestmöglichst gut erhalten könne. Nebst einer
Nachricht von einigen neuerfundenen musikalischen Instrumenten des
herrn Joseph Wachtl (Vienna, 1805).
Martha Goodway and Jay Scott Odell, The Metallurgy of 17th- and 18th-
Century Music Wire (Stuyvesant, NY, 1987).
Frank Hubbard, Three Centuries of Harpsichord Making (Cambridge, MA,
1965).
Alfons Huber, “Saitendrahtsysteme im Wiener Klavierbau zwischen 1780
und 1880,” Salzburger Museum Carolino Augusteum Jahresschrift 34
(Salzburg, 1988), pp. 193–222.
Karl Kamarsch, Jahrbücher des Kaiserlichen königlichen polytechnischen
Institutes in Wien 13 (Vienna, 1828).
John Koster, “Toward the Reconstruction of the Ruckers' Geometric
Methods,” Keilinstrumente aus der Werkstatt Ruckers zu Konzeption,
Bauweise und und Ravalement sowie Restaurierung und Konservierung
(Halle an der Saale, 1998), pp. 22–47.
Michael Latcham, The Stringing, Scaling, and Pitch of Hammerflügel Built in
the Southern German and Viennese Traditions 1780–1820 (Munich, 2000).
Darryl Martin, “The Native Tradition in Transition: English Harpsichords
circa 1680–1725,” Aspects of Harpsichord Making in the British Isles: The
Historical Harpsichord 5 (Hillsdale, 2009).
Claude Montal, L'Art d'accorder soi-même son piano (Paris, 1836).
Charles Mould, “James Talbot's Manuscript, VIII. Harpsichord,” The Galpin
Society Journal 21 (March, 1968), pp. 40–51.
Grant O'Brien, “Some Principles of Eighteenth-Century Harpsichord
Stringing and Their Application,” The Organ Yearbook 12 (1981), pp.
160–176.
Grant O'Brien, Ruckers: A Harpsichord and Virginal Building Tradition
(Cambridge, 1990), pp. 284–295.
Paul Poletti, “The Interpretation of Early Wire Gauge Systems – Fixed
Diameters or Proportional Relationships,” Matière et Musique: The Cluny
Encounter (2000), pp. 201–226.
Stewart Pollens, The Early Pianoforte (Cambridge, 1995).
Malcolm Rose and David Law, A Handbook of Historical Stringing Practice
for Keyboard Instruments (Lewes and Long Compton, 2005).
John Shortridge, “Harpsichord Building in the 16th and 17th Centuries,”
United States National Museum Bulletin 225/15 (1960), pp. 93–107.
W. R. Thomas and J. J. K. Rhodes, “The String Scales of Italian Keyboard
Instruments,” The Galpin Society Journal 20 (1967), pp. 48–62.
H. Thomée, “Untersuchungen über Draht- und Blechlehren,” Zeitschrift des
Vereines Deutscher Ingineure 10 (1866).
Koen Vermeij, The Hubert Clavichord Data Book (Bennebroek, 2000).
Denzil Wraight, “The Stringing of Italian Keyboard Instruments c.1500–
c.1650,” PhD thesis, Queen’s University Belfast (1997).
Denzil Wraight, “Principles and Practice in Stringing Italian Keyboard
Instruments,” Early Keyboard Journal 18 (2000).
Wood
Softwoods
Most species of trees that grow in temperate climates form annual growth
rings (or year-rings). When the trunk of a tree is viewed in cross section, at
the center one finds the pith, followed by dark annual rings forming what is
called the heartwood, then lighter-colored rings termed the sapwood,
followed by the cambium and inner bark, and then the outer bark. Some
species of trees exhibit a clear distinction between the heartwood and
sapwood, while in others the sapwood may consist of only one or two year-
rings, or it may be indistinguishable from the heartwood. Only the cambium,
inner bark, and some cellular structures of sapwood are living tissue. The
heartwood does not contribute to the conduction of water or storage of
nutrients, but serves primarily as the structural support of the tree. Some
craftsmen deliberately discard the sapwood of some species because of its
lighter color and use only the heartwood, while others make use of the wood
right out to the last year-ring. As indicated above, the bodies of many early
lutes and chitarroni were made of so-called shaded yew, which displayed
both heartwood and sapwood as a decorative element. A dendrochronological
study of the wood used by Giuseppe Guarneri indicated that the last year-ring
of the spruce tops of a number of his violins often dated just a few years
before the date on the instrument's label, which indicates that this maker did
not discard the sapwood (see Dendrochronology and the dating of wood).
Knots are sections of branches that have become overgrown by the trunk of a
tree as it grows. Figure is a distinctive pattern (such as “tiger-stripe” or
“fiddleback” maple) that results either from the tree's normal structure or
from environmental disturbances. For example bear-claw figure results from
indented growth rings, while bird's-eye figure is created by indented wood
fibers that form numerous small circular disturbances. Bird's-eye figure is
commonly found in sugar maple (Acer saccharum), an American species.
Many European-made violins, such as those made by Joachim Tielke and
Jacob Stainer, feature backs and sides of bird's-eye maple, and thus it is
widely believed that they used New World maple.
Micro structure
Radial Tangential
Wood
shrinkage shrinkage
References
Theobald Boehm, The Flute and Flute Playing (New York, 1964).
J. D. Brazier and G. L. Franklin, Identification of Hardwoods: A Microscope
Key (London, 1961).
Conservation of Stone and Wooden Objects: 1970 New York Conference
(London, 1970).
Albert Constantine Jr., Know Your Woods (New York, 1959).
H. A. Core, W. A. Côté, and A. C. Day, Wood Structure and Identification
(Syracuse, 1979).
William Dowd, “The Surviving Instruments of the Blanchet Workshop,” The
Historical Harpsichord 1, Howard Schott, editor (Brookline, 1984), pp.
17–107.
R. Bruce Hoadley, Understanding Wood (Newtown, 1980).
R. Bruce Hoadley, Identifying Wood (Newtown, 1990).
Romeyn Beck Hough, The Wood Book (Cologne, 2002).
A. J. Panshin and Carl de Zeeuw, Textbook of Wood Technology (New York,
1980).
Stewart Pollens. “Bartolomeo Cristofori in Florence,” The Galpin Society
Journal 66 (March, 2013), pp. 7–42.
Proceedings of the ICOM Waterlogged Wood Working Group Conference,
Ottawa 1981 (Ottawa, 1982).
Fritz Hans Schweingruber, Anatomie europäischer Hölzer (Bern and
Stuttgart, 1990).
Pierre Verlet, French Furniture of the Eighteenth Century (Charlottesville
and London, 1991).
Waterlogged Wood: Proceedings of the 2nd ICOM Waterlogged Wood
Working Group Conference (Grenoble, 1985).
E. A. Wheeler, P. Baas, and P. E. Gasson, IAWA List of Microscopic
Features for Hardwood Identification (Leiden, 1989).
Wood Handbook: Wood as an Engineering Material (Madison, 1999).
Woodwind instruments
Wind instruments that are made of wood or ivory tend to shrink as they
age. This does not affect their length as much as it causes the diameters of
bores to become smaller and ovoid. These changes adversely affect tuning,
pitch, and voicing. Aside from warping, which it is sometimes possible to
correct through the use of heat and moisture, the only means of correcting
tuning and intonation problems that arise from shrinkage would be to re-ream
the bore, alter the undercutting of tone holes, change the dimensions of flute
embouchures, and reshape the windways and labia of recorders. Such
interventions have long been considered ruinous to historic woodwind
instruments; for example, in 1791 Johann George Tromlitz railed against the
reboring of shrunken or warped joints of flutes. Nevertheless, many examples
of early flutes found in museum collections show evidence of bore
alterations, the enlargement of embouchures, and the recutting of tone holes.
Some otherwise competent makers have used electronic tuners calibrated for
equal temperament when retuning and voicing historic woodwinds, thereby
obliterating evidence of their original temperaments. Similarly, the pitches of
many historic woodwind instruments have been altered to adjust them to
modern early music “standards” (such as A=392, A=415, etc.).
About the only conservation procedures that can be sanctioned are
superficial cleaning, removing tarnish and corrosion from keys, springs, pivot
rods, screws, etc., straightening bent keys, making replacements for missing
ferrules, end caps, and bell rims (Figures 45a–45c), replacing broken or
missing springs, relapping tenons, repadding keys, adjusting the position of
flute end corks, and any tuning or voicing that can be accomplished by
applying removable materials, such as applying bits of beeswax to the edges
or undersides of embouchures and tone holes or pieces of removable tape to
the bores. New blocks can be made for recorders if the damaged originals can
be safely pressed out. All old parts (including old pads, lapping thread, and
broken keys, springs, etc.) should be saved and documented in conservation
reports (see Conservation reports).
Figure 45a Graves & Co. clarinet, Winchester, New Hampshire, c.1825,
before restoration.
Figure 45b Turning an ivory ferrule for the Graves & Co. clarinet.
Figure 45c The Graves & Co. clarinet after restoration.
The tenons of most early wood and ivory flutes were originally wrapped
with linen or cotton thread that was held in place and lubricated with
beeswax, a mixture of beeswax and tallow, or goose grease; the London
makers Hawkes & Son recommended fresh butter or petroleum jelly for this
task (see Spon, 1909). However, substances such as butter, tallow, and goose
grease turn rancid and tend to harden over time, and thus are not
recommended. A combination of beeswax and petroleum jelly (a 2:1
proportion works well) can be used to lubricate thread-wrapped or corked
tenons, as well as the metal tenons of modern flutes.
After many years, woodwind instrument joints may become difficult to
disassemble because the old lubricants have thickened and become sticky.
The usual method of separating the joints is to gently pull as one twists back
and forth, taking care not to wrap one's hands around keys or other
mechanical parts that might get bent or broken, and disengaging or removing
any bridge keys before twisting. If the lubricant has solidified, it may help to
inject mineral spirits or a combination of mineral spirits and xylene to loosen
the joint. Another technique is to place the instrument in a warmer and drier
environment or apply a moderate amount of heat from a hairdrier or hot-air
gun, which will cause the tenon to shrink and the socket to widen – though
these techniques should be used with caution on wood and ivory instruments,
as they may lead to cracking. (For repairing broken tenons, see below.)
When rewrapping tenons with thread, Johann George Tromlitz (1791)
suggests starting at the free end of the tenon and wrapping the waxed thread
tightly and evenly towards the body of the joint. He then advises winding
backwards and forwards diagonally. This diagonal back-and-forth winding
helps hold the thread in place and prevents it from bunching up and
potentially locking the two joints together.
The removal of metal pivot pins that guide the keys in early wood or ivory
woodwind instruments is often difficult because the pins have corroded or the
wood or ivory has shrunk around them. These pins (which are generally made
of brass or nickel silver) often have a hammered or bent-over extension that
was intended to assist in removing them; however, if a fingernail or piece of
hardwood is not sufficiently strong to pull them out, the conservator may
have to resort to using pliers; these should have brass jaws or, better yet, a
lining of leather or cloth electrical tape to protect the pivot pin from being
damaged. Another approach is to use a pin-punch or a metal rod of slightly
smaller diameter than the pivot pin (such as a drill bit mounted backwards in
a pin vise) to push out the pivot pin. If that method is used, make sure the rod
does not slip and damage the surrounding wood. It is also a good idea to wrap
the head of the pin vise with tape to prevent it from damaging the body of the
flute should the pivot pin give way suddenly.
A set of jeweler's screwdrivers is generally sufficient for disassembly work
up through the Boehm system, though special long-blade screwdrivers
(available through woodwind instrument suppliers) are sometimes required to
reach screws in posts that are set far back from the ends of the joint. Short
pivot screws and the long rods used as pivots for tubular hinge keys are often
very difficult to remove due to corrosion. Penetrating (low-viscosity) oil or
mineral spirits may assist in loosening seized screws, though often, the slots
in the head of these screws and rods have become so worn or damaged that
the blade of a screwdriver cannot be properly seated. In this case, special
screw removal tools (available from woodwind instrument suppliers) can be
used to cut a new slot in the head. These are pushed against the head of the
screw and worked back and forth until a footing for a screwdriver is made. If
this does not work, or the head has broken off the end of the screw, a small
hole can be drilled in the broken end and a miniature screw extractor inserted.
Such screw extractors can be fabricated by grinding a carbon or high-speed
steel drill bit to a four-cornered pyramid, which is then tapped into the hole
made in the broken screw until it grabs. The free end can be held in a pin
vise, which is turned to unscrew the pivot screw or rod. As a last resort, a
broken or immovable screw can be drilled out with a carefully centered drill
bit just slightly smaller than the screw. For this operation, it is advisable to
use a lathe or drill press in conjunction with a post jig (or some means of
centering the head of the screw relative to the drill bit). The thin remains of
the screw can then be removed from the post, key, or hinge tube with a pair
of jeweler's tweezers.
Broken tenons
For historic instruments that are not in regular use (such as those in
museums and collections), the best method is to attempt to glue the broken
tenon back in place, as this preserves the original tenon and bore. Epoxy glue
can be used for this repair, though animal-hide glue can also be used,
especially if the instrument is not subjected to condensed moisture from
playing. Replacing a broken tenon with a plug of new wood is a delicate and
complex operation that requires an accurate lathe. To do this, the joint must
be held by a mandrel and the bore very accurately centered. The broken tenon
is turned off (with care taken to preserve the length of the joint) and a boring
bar or fly cutter is then used to bore out the joint to provide a socket for a
new piece of wood that will serve as the tenon. If possible, this socket should
not intrude upon a tone hole. After the new piece of wood has been carefully
turned to the correct diameter, it is glued into the socket. The new tenon must
then be bored and reamed to the precise diameter or taper to match the
dimensions of the original tenon. Obviously, if the bore of the joint has not
been centered perfectly, or if it is out-of-round, there will be some difficulty
in achieving perfect continuity between the old joint and the new tenon. In
some cases, it may be necessary to leave the machine-made bore somewhat
undersize and to finish the work by hand using fine scrapers or abrasive
paper. A special tenon-and-socket cutting tool is also available for boring out
the joint. To use this tool, it is mounted in the headstock chuck of the lathe,
while the broken joint's bore is aligned by a pilot extending from the tool and
a live center mounted in the tailstock. As the joint is advanced against the
tool's two cutters by the tail-stock hand wheel it simultaneously cuts the
socket for the new tenon and refaces the broken end of the joint.
Repadding
The flat pieces of soft leather used in padding early woodwind instruments
were traditionally attached to the keys with molten sealing wax, which was
made with a combination of wax, resins, and pigments (see Sealing wax).
After the old pad and sealing wax have been removed (either by scraping
mechanically or by letting the key sit in acetone until the sealing wax has
dissolved), the key is inverted over an alcohol lamp (if acetone has been used
to remove the sealing wax, the key should be thoroughly dried before
subjecting it to an open flame) and heated sufficiently to melt enough sealing
wax to lightly cover the underside of the key where the new pad is to be
attached. The pad of leather is then pressed down onto the molten sealing
wax and the key is allowed to cool. After cooling, the pad and excess wax are
trimmed around the key with a sharp knife. An alternative to using this
traditional method is to glue the pad with viscous Paraloid B-72 (dissolved in
acetone), or even with modern hot-melt glues. In selecting leather for the pad,
it is important to use the correct thickness so that the leather forms a good
seal when the key is released. A bookbinder's skiving machine (such as the
Scharf-Fix) is the perfect device for reducing the thickness of skins, as it can
be finely adjusted to produce just the right thickness. It is not advisable to
bend the keys of early woodwind instruments in order to create a good seal
between the leather pad and the body of the instrument because old metal
keys are often brittle and may crack if bent. Tromlitz recommends fine,
white, downy leather for flute pads. This suggests the use of tawed (alum-
cured) skins, which is surprising, as they do not hold up well if they become
wet (water dissolves the alum leaving the skin vulnerable to decomposition).
Soft, oil-cured skins also make good pads. The hair side generally makes a
good seal with the hole. Tromlitz advises against oiling pads, as the oil
eventually becomes sticky causing the pad to stick to the hole. Old, sticky
pads can sometimes be revived by swabbing them with mineral spirits to
remove gummy deposits. A light dusting with finely powdered talc may solve
the problem of sticky, noisy keys.
Around the beginning of the nineteenth century, woodwind instrument
makers began using so-called “salt spoon” keys, which had hemispherical
key cups. These were fitted with “purse pads” (also called “stuffed pads”),
which were generally made of soft, white tawed kid or calfskin that was sewn
around a wad of lamb's wool. Thread was first stitched around the perimeter
of a disc of leather, a ball of wool was placed in the middle of the disc, and
the thread was then drawn up to close the pad. The “purse” was generally not
fully closed up, leaving the central area open and the lamb's wool partially
exposed. Like flat leather pads, these were cemented onto the key with
sealing wax. The sealing wax often permeates the wool to some extent.
With the development of the Boehm and other later keying systems, the
flute's “salt-spoon” key cups gave way to the modern flat cups that often
employ a small screw to secure the pads rather than sealing wax. The pads
designed to fit these new keys are flat rather than purse-shaped and generally
consist of kidskin or one or two layers of bladder or goldbeater's skin
wrapped around a flat wool-felt punching backed with a cardboard disc.
Flutes fitted with closed-hole keys generally have their pads pierced to admit
a small screw that secures the pad to the cup. A metal washer or plastic “tone
booster” is sometimes held in place by the screw. Open-hole or French model
flutes have a metal bushing or grommet that holds the pad in place. Open-
hole pads, including those used in oboes, must be punched to create an
opening, and special self-centering punches are available for this purpose.
Pads that are screwed to their cups are sometimes shimmed with full or
partial discs or rings of paper or cardboard to effect a perfect seal.
In repadding modern woodwind instruments, it is important to use pads of
the correct diameter and thickness. Woodwind instrument supply houses
generally stock a wide variety of diameters, thicknesses, and types of pads for
flutes, clarinets, oboes, bassoons, etc. If the old pads are of the proper
thickness, they can be used as guides. Modern flutes generally use bladder-
skin pads that are held in place with screws and washers. To replace them,
the keys must be removed and new pads screwed on. The pressure of the
washers may cause the thin bladder skins to become wrinkled; if so, they can
be moistened slightly and ironed with a key slick that has been heated slightly
with an alcohol lamp. The slick should be heated just enough to generate
steam, but not to the point where it scorches the bladder skin.
Some woodwind instruments (such as oboes) use cork pads. These can be
purchased or fabricated from sheets of cork with sharp arch punches. They
can also be sliced from a turned cork rod or tubes using a very sharp knife or
straight razor. In either case, it is important to use fine-quality cork, as any
holes, pits, or other flaws will prevent a tight seal. As with conventional pads,
it is imperative to use cork of the correct thickness. When fabricating cork
pads, it is advisable to bevel the edges or backs slightly so that they fit snugly
into the key cup. To do this, the pad can be temporarily attached to a dowel
with double-stick tape, and the dowel twisted between one's fingers as the
cork is held at an angle against a sheet of fine sandpaper.
To repad keys that employ pads that are “floated in” with French cement or
shellac, the keys must first be disassembled from the instrument. The old
pads are then removed by heating each cup over an alcohol lamp and picking
the pad out with a needle spring. The old cement or shellac should be
removed with alcohol or acetone, or scraped clean if the key is lacquered or
has some other protective coating that needs to be preserved. To repad a key,
the new bladder-skin pad should first be pricked on the side with a needle
spring (this allows air and moisture to escape when the pad is heated by the
molten shellac). Shellac flakes are placed in the key cup (or stick shellac is
melted into the cup), the key cup is then heated over an alcohol lamp, and the
new pad is pressed in. The key is then remounted on the instrument and the
new pad is checked to see if it seats well. This is done with a narrow strip of
cigarette paper or bladder skin that has been glued to a matchstick or thin
sliver of wood. The paper or bladder skin is pulled between the pad and the
tone-hole seat while the cup is held down (either by pressing the key or
releasing it, as the case may be). The strip of paper or bladder skin acts like a
feeler gauge to determine whether there is even pressure all around the pad. If
not, the cup can be reheated until the shellac softens. To prevent the alcohol
lamp's flame from burning the wood body of the instrument, rotate the joint
so that the key cup is nearly on its side, but facing downward slightly so that
the flame reaches only the key cup and not the body of the instrument. When
the cement softens, a key slick is inserted between the pad and the tone hole,
and the cup is pressed down to reorient the pad. Finally, the pads can be
clamped in place overnight with special spring clamps; this helps seat the
pads. Another way of checking to see if all the pads are sealing is to cork or
tape up one end of the joint, cover all the finger holes, vents, etc., and blow
through the other end. It should be easy to detect the presence of leaks.
Late woodwind instruments often have cork pads under the touches. In
replacing these, it is important that they be neatly trimmed around the
perimeter of the key, that they fit squarely against the body of the instrument
when the key is depressed, and, most important, that they are trimmed to the
correct thickness, as this controls the height of the key pad above the hole. A
pad that is raised to the wrong height when the key is depressed can
adversely affect tuning or cause “stuffiness” if it does not open sufficiently.
Again, assuming that the old pads are the correct thickness, they can be used
as guides for cutting new ones. Cork is best trimmed with a razor-sharp knife;
it is sometimes helpful to moisten the blade with water. Because cork is so
soft and compressible, to make a smooth edge, most of the excess cork
should be cut back before the final slicing cut is made. A sandpaper file can
also be used for final shaping, but one should be careful not to abrade the key
or round off the bevel angle.
The end cork of flutes must be accurately positioned relative to the
midpoint of the embouchure or blow-hole to insure proper tuning. Generally,
the distance from the end of the cork to the center of the embouchure is equal
to the diameter of the bore at the center of the embouchure. This is about 17–
17.5 mm for modern flutes and 8–8.5 mm for piccolos. The swab sticks
supplied with flutes and piccolos often have a mark on them for checking the
position of the end cork. When removing end corks, they should be pushed
out in the direction of the tenon (because the head joint tapers outward
towards the tenon end of the head joint. New corks can be turned on a lathe.
They are sometimes screwed onto ivory or metal devices that thread into the
end caps; these devices permit the cork to be adjusted, and some have marks
engraved on them for adjusting the cork's position (Figure 8). Modern flutes
employ a metal face plate that is attached to a threaded rod that passes
through a hole drilled in the cork and is secured by a stopper nut. This nut can
be tightened so that the cork bulges out a bit to provide just the right fit. End
corks should be lubricated with cork grease (such as a mixture of beeswax
and petroleum jelly).
Modern flutes, oboes, clarinets, bassoons, and other woodwind instruments
are generally fitted with a number of tiny screws that permit adjustments
between keys and other parts that are interconnected. For example, in the
oboe, one screw regulates the pressure exerted by the B♭ and C vent keys in
the top joint, which together are opened by the F♯ key. The pressure exerted
by these two vent keys can be checked by pulling a strip of cigarette paper or
bladder skin across the closed pads; if one pad is found to be exerting greater
pressure than the other, the appropriate adjustment screw can be turned with a
watchmaker's screwdriver to equalize the pressure. (Providing step-by-step
instructions for regulating every type and size of woodwind instrument is
beyond the scope of this handbook. See References below for published
guides to adjusting modern woodwind instruments; strangely, firms such as
Selmer, Buffet, Lorée, Powell, etc. do not publish or supply service manuals.)
Dents in modern metal flutes can be pressed out very much like the dents
in brass wind instruments (see Brass instruments). Special mandrels are
available (or can be turned on a lathe) for removing dents from flute bodies
and head joints. Tenons in metal flutes can be expanded with adjustable
mandrels or shrunk with swedging dies. See Soldering for information on
soft- and silver-soldering. Metal flute ribs, tenon rings and plates are
generally soft-soldered, while posts and keys are generally silver-soldered.
Cracks in wood and ivory woodwind instruments have traditionally been
stabilized by pinning. This is an irreversible procedure and is not
recommended for repairing historically important woodwind instruments.
Pinning and crack filling are usually disfiguring in ivory, boxwood, maple,
and other light-colored woods, though these techniques can often be
successfully employed when repairing dark woods such as African
blackwood, cocuswood, ebony, granadilla, and kingwood. For pinning, brass
and nickel-silver wire were generally used in the past, but stainless steel,
titanium, and carbon fiber rods are better choices as they do not corrode
(which can cause additional splitting of the wood). To pin cracks, a series of
small-diameter holes is drilled through the wall of the instrument across the
crack, sometimes in a zigzag pattern. In “blind” pinning, the holes are not
drilled completely through the wall of the instrument. Pinning wire is
sometimes lightly threaded to give it a better grip. If the wire is threaded, one
end can be chucked in a hand drill or drill press and driven into an undersize
hole that has been drilled in the instrument's wall (the diameter of the drill bit
should be the root diameter of the threaded wire; see Metalworking). Before
the wire is driven in, a notch is sawn or filed across the wire so that when it is
fully screwed in, the saw mark or notch will be positioned just within the
hole, so that the wire can be broken off beneath the surface of the instrument
by bending it back and forth. This will leave a recess that can be filled with
wax, sealing wax, stick shellac, or other compound that has been
appropriately tinted to match the surrounding wood. If the wire is left flush
with the hole, it can be painted to match the wood, but this often chips or
wears off leaving the bright end of the metal wire clearly visible.
Crack fillers should be reversible with solvents that will not affect the
wood or finish of the instrument. Wax, wax–resin mixtures, sealing wax,
stick shellac, or some modern adhesives and compounds can be used. Cured
epoxy is difficult to remove and should not be used on historically important
examples. Fillers can sometimes be effectively disguised by coloring them
with filings or shavings from the same type of wood. Fillers should be left a
bit proud of the crack while they set; after hardening they can be carefully
scraped or taken down with various grades of abrasive paper or cloth until
they are perfectly level with the surrounding wood. With historically
important instruments, if a decision is made to fill cracks, it may be best to
use fillers (such as wax or resins) that can be leveled and polished with
solvents rather than by mechanical or abrasive means.
It should be noted that it is improper to adapt keys to accept modern-style
pads (such as sawing off original “salt-spoon” cups and soldering on modern
Armstrong cups). (Figure 46). Assuming that one can secure the proper types
of leather, bladder skin, lamb's wool, etc., historic-style pads are relatively
easy to make. Though it is generally advisable to follow historic practice
when setting up and adjusting musical instruments, some of the old nostrums
(such as Hawkes & Son's recommendation for the use of butter to lubricate
tenons cited above) are obviously not suitable from a conservation
standpoint.
Figure 46 Steps in making a key from the firm of H. Bettoney made for a
didactic display at the Metropolitan Museum of Art, c.1900, starting with a
rod of nickel silver, rolling, hand-forging, and final assembly.
References
Anthony Baines, Woodwind Instruments and Their History (New York,
1962).
Theobald Boehm, The Flute and Flute-Playing in Acoustical, Technical, and
Artistic Aspects, trans. Dayton C. Miller (New York, 1964).
Erick D. Brand, Band Instrument Repairing Manual (Elkhart, 1978).
Adrian Brown, The Recorder: A Basic Workshop Manual (2009).
Ernst Ferron, The Clarinet Revealed (Paris, 1996).
J. James Phelan and Lillian Burkart, The Complete Guide to the Flute and
Piccolo (Shirley, MA, no date).
Johann Joachim Quantz, Essay of a Method for Playing the Transverse Flute,
trans. Edward R. Reilly (New York, 1966).
Georgina M. Rockstro, A Treatise on the Construction, the History, and the
Practice of the Flute, Including a Sketch of the Elements of Acoustics and
Critical Notices of Sixty Celebrated Flute-Players (London, 1928).
Ronald Saska, A Guide to Repairing Woodwinds (Glenmoore, 1997).
Carl J. Sawicki, A Method for Adjusting the Oboe and English Horn
(Fredericksburg, 1986).
Ernest Spon, Workshop Receipts for Manufacturing and Scientific Amateurs
vol. III (London, 1909), pp. 207–210.
Johann George Tromlitz, Ausführlicher und gründlicher Unterricht die Flöte
zu spielen (Leipzig, 1791).
Johann George Tromlitz, The Virtuoso Flute-Player, trans. Ardal Powell
(Cambridge, 1991).
Yamaha Band Instruments Repair Manual (Hamamatsu, n.d.).
Woodworking
Marking out
Wood-shaping techniques
Sawing
The frame saw has been used for making straight cuts in wood since at
least medieval times. It uses a relatively narrow and flexible blade that is
mounted between two end pieces that are connected by a central beam. The
blade is brought under tension by a twisted wire or a cord. The bow saw is a
smaller version generally fitted with a narrower blade that is used for sawing
curved shapes. In both the frame and the bow saw, the blade can be rotated so
that the frame can clear the work; nevertheless, the size of the frame may
limit the depth of the cut.
The so-called hand saw uses a wider blade with a handle at one end. The
blade is broad at the handle and tapers towards the far end. Though the blade
is fairly thin and somewhat flexible, its width allows it to follow a reasonably
straight line, and because there is no framework surrounding the blade (as in
the frame or bow saw), it is not limited with regard to the depth of the cut.
Hand saws are generally 22 to 26 inches in length and come with either
chisel-shaped teeth for ripping with the grain or knife-shaped teeth for cross-
cutting. A slightly smaller version, called the panel saw, comes in lengths of
20 to 22 inches and generally has finer cross-cut teeth. Common metric sizes
are 300 mm, 350 mm, 500 mm, 550 mm, and 600 mm. The panel saw was
chiefly designed for sawing plywood, but it can be used on solid lumber as
well.
Several techniques exist for sawing a tree trunk into lumber: in plain-sawn
wood the year-rings are tangential or nearly tangential to the face of the
board; in quarter-sawn wood the year-rings are perpendicular to the face of
the board; in rift-sawn wood the year-rings are at 30 to 60 degrees relative to
the face of the board.
Back, dovetail, tenon, and bead saws have their non-cutting edge
reinforced with a heavy folded-over length of brass or steel, which adds
rigidity to the relatively thin blade. These saws are used for cutoff work,
mitering (often in conjunction with a miter box), and cutting dovetails and
tenons. They come in a variety of sizes and numbers of teeth per inch. Most
are equipped with cross-cutting teeth, though various models are now
available with rip-cutting teeth, which are designed for sawing tenons with
the grain. So-called gentleman's saws are scaled-down versions of dovetail
and tenon saws. The “blitz,” or model-maker's saw has very fine teeth, which
are useful when sawing out old parchment hinges in square piano escapement
jacks, for example.
Coping and scroll saws employ a U-shaped frame to hold a very narrow
blade under tension. They are used in sawing very fine and tight curves,
mostly in thin material. The scroll saw has a deeper frame than the coping
saw, permitting it to reach further. In earlier times, treadle-operated scroll
saws and fretsaws were used for sawing out intricate designs in wood and
veneer. The jeweler's saw is a more delicate version of the coping saw.
Jeweler's saw blades are primarily designed for working with metal, though
they can be used to cut designs in thin pieces of wood (such as veneer), as
well as mother-of-pearl, tortoiseshell, and ivory. When using a jeweler's saw
for cutting out small, intricate shapes, it is helpful to use a jeweler's slotted
bench pin with a V-shaped opening to support the work. This clamps onto the
edge of the workbench and projects from it, providing a platform for the
workpiece to rest on, while the V-shaped cutout permits the blade to be
brought up to the workpiece. The saw is held vertically and operated with one
hand while the workpiece is held against the platform and positioned and
moved against the blade by the other hand. When sawing veneer, a traditional
technique employed a “donkey,” which was a bench equipped with a foot-
operated vise for supporting the veneer (generally backed up with a piece of
wood called a “waster”). A foot-operated vise enabled the workpiece to be
quickly repositioned relative to the saw, which was hand-operated (see
section on Veneering below).
Keyhole, pad, and compass saws have narrow blades that come to a point.
They are useful for starting straight or curved cuts in the middle of wide
boards, for example, cutting a circular opening in a panel that is too deep for
the reach of a bow saw.
To sharpen and condition wood saws, the teeth should first be leveled with
a single-cut flat file, then set with a tool called a saw-set, which bends
alternating teeth to the left and to the right by an amount determined by the
number of teeth per inch (saw-sets employ a graduated anvil to adjust the
amount of deflection), and finally sharpened with a triangular (“three-
square”) file using a saw clamp to hold the blade straight and prevent it from
vibrating while filing. Rip saw teeth are filed at a right angle to the blade,
while cross-cut teeth are generally filed to a point at around a 65° angle to the
blade. Properly set and sharpened teeth not only saw much faster and cleaner,
but they are less likely to bind in the saw cut or wander from the line or
direction that one wishes to follow (this is also true of motorized band saw
blades). The set given to most back and tenon saws by the manufacturers is
often excessive and produces a wide, rough cut; reducing the set will often
produce cleaner, more accurate cuts.
Splitting
Sections of logs can be easily split with a hatchet, or more accurately with
a froe and mallet. This was the traditional way that violin makers (or their
wood dealers) produced perfectly quarter-sawn wedges of spruce and maple
for their instruments. There are other advantages to splitting wood: no wood
is lost as sawdust, it is much quicker, and it is less arduous than sawing.
Planing
Block planes (around 6 to 7 inches in length, or 150 mm) often have blades
set a lower angle (between 12° and 20°) than bench planes, which makes
them better suited for planing end-grain. To prevent fragments of wood from
splitting off the edge when planing end-grain, the back edge of the workpiece
should be supported by or clamped against a block of wood.
Rabbet planes have blades that are generally mounted at 25° to the sole and
extend out to the sides of the plane body, which are accurately machined
perpendicular to the sole. These are designed for forming or truing rabbets
and dadoes (flat-bottomed grooves) and come in a variety of widths
corresponding to the widths of commonly used dadoes and grooves (½ in., ¾
in., 1 in.), in different lengths, and with different length noses. These sole
widths harken back to a tradition that persisted in woodworking beyond the
adoption of the metric system, and planes having these dimensions are still
manufactured by the English Stanley and Record firms. The shoulder rabbet
plane has a long nose that helps guide the plane when making grooves; the
bullnose plane (which has a very short nose) and chisel plane (which has no
nose) are principally used for forming stopped dadoes and planing into
corners. The mouths of shoulder and bullnose rabbet planes can generally be
widened or narrowed by loosening the front of the plane and adjusting a set
screw.
Compass planes have an adjustable, curved sole for planing concave or
convex surfaces.
Molding planes, traditionally made of wood with shaped soles and
matching blades, were once available in a staggering variety of
configurations for cutting tongues, grooves, beads, ovolos, ogees, fluting,
reeding, fillets, quarter and half rounds, and window sashes. An eighteenth-
or nineteenth-century carpenter or cabinetmaker might have dozens of these
wood molding planes in his tool box or workshop. In the late nineteenth
century, the Stanley firm developed the combination plane, which was sold
with sets of cutters (45 and finally 55 in number in its last, most complex
version). It dispensed with the shaped sole and instead employed two parallel
runners (one of which could be raised or lowered by a screw device) that
served as guides for the cutters and prevented them from digging too deeply
into the wood. These planes were fitted with adjustable fences, depth stops,
and cutting spurs, making them highly versatile and ultimately less expensive
than dozens of molding planes. Though a bit troublesome to set up and often
frustrating to use (the bladelike runners are sometimes not as effective as a
fully shaped sole), these planes are especially useful in restoration work, as
cutters can be ground to any shape and used with this type of plane. The
Clifton firm has fortunately reintroduced the long-discontinued Stanley 55
plane.
When grinding and sharpening the blades of planes (see Sharpening tools),
consider the type of wood to be planed. If the plane will be used primarily
with softwoods, the primary bevel can be ground at around 25°; if hardwoods
or woods of a tough or abrasive nature are being planed, 30° to 35° may be
preferable. In any case, the secondary bevel should be kept very narrow.
Repetitive sharpening and honing will gradually widen the secondary bevel;
when it reaches several millimeters in width, the primary bevel should be
reground.
One of the myths regarding hand planes is that they generate a perfectly
straight edge or flat surface. This is not the case because the blade projects a
bit below the flat sole, thereby generating a slight curve in the workpiece.
(The motorized jointer is not set up this way, as the “sole” consists of two
separate plates, one in front of the rotating cutter and the other behind it. The
plate in front of the cutter can be raised and lowered to adjust the depth of
cut, while the plate behind the cutter is maintained level with the very top of
the rotating blades. Because the sole is on two levels, the planed edge formed
by the cutter will be perfectly straight.) Despite this fault of the hand plane,
there is actually an advantage to using it when preparing the edges of long
boards that will be glued together: the slight convexity of the planed edges
brings the ends of the boards together and assures a tighter joint.
Violinmaker's planes
Violinmaker's planes, or finger planes, are very small planes having either
flat or curved soles, the latter being used in shaping the arching of tops and
backs after preliminary gouging. They are generally between 1 inch and 2
inches (25 mm to 50 mm) in length. So-called palm planes are a bit larger
(about 3½ inches, or 90 mm) and are useful for general planing small work.
Japanese planes
Spokeshave
The spokeshave is a variant of the plane having a very short sole and
handles on either side to help draw it across the workpiece. Spokeshaves are
made with flat or convex soles, as well as half-round and radial shapes.
Spokeshaves are excellent for shaping and smoothing the curved surfaces of
such objects as cabriole legs, as well as harpsichord, clavichord, and
fortepiano bridges.
Drawknives
These handle somewhat like spokeshaves but lack a sole to limit the cut.
They are useful for the rough forming of curved surfaces, such as cabriole
legs.
Chisels
Gouges
Turning
Scrapers
Scrapers are flat sheets of steel whose edges are ground and sharpened at
either a 90° or 45° angle, and then have a burr raised that serves as the cutter.
For fine instrument work, the 45° bevel, or even a more acute angle, works
better because the burr is sharper. Many books advise simply filing the edge
prior to raising the burr, but a finer cutting edge can be achieved if the bevel
is properly ground and sharpened prior to raising the burr. The burr is raised
by holding a hardened steel burnisher at several degrees' inclination to the
bevel and giving a firm stroke; several more strokes are then given,
increasing the burnisher's angle a few degrees with each stroke. When drawn
across the surface of wood, the scraper removes extremely thin shavings and
produces a surface that is superior to sanding. For cabinet work and finishing
large flat areas such as tabletops, soundboards, lids, etc., the scraper plane
produces a glistening surface that is without equal. For work on violins and
other instruments having delicately curved surfaces, very thin, flexible curved
scrapers are used. These also function at their best if their cutting edges are
ground at an angle prior to sharpening and raising the burr. Sets of seven
scrapers, which generally include two straight, three curved, and two
elliptical scrapers, are sold by violin makers' suppliers; however, these can be
reground to different shapes and sizes. In violin making, the scraper is used
not only for refining the surface finish but also in the subtle contouring of the
arching and edgework and in fluting the back of the pegbox. These thin
scrapers can be flexed between the fingertips to alter the radius of the cut.
The scraper can also be used to replicate fine hardwood moldings. The shape
of the molding is first carefully traced onto the corner of a scraper blade,
which is then ground or filed to shape with jeweler's files. After turning the
burr, the blade is then attached to a fence (such as a block of hardwood) that
guides the scraper along the edge of the board or strip of wood that is being
used to make the molding. Even rather deep molding profiles can be formed
in this way. This is an excellent method of fabricating missing molded key
fronts for English square and grand pianos, for example. It also works
splendidly when making moldings in very hard materials such as ebony and
ivory (Figure 50). Scrapers with toothed cutting edges can be used to roughen
wood surfaces prior to gluing.
Figure 50 Scraped moldings. The top molding, of ebony, was made for a
sixteenth-century organ case. Below it is a maple molding to be cut into key
fronts for an English square piano.
Knives
Rasps have sharp, pointed teeth that grind away at the wood, while files
have parallel rows, or two sets of crisscrossing rows of sharp protrusions that
shear off the wood. Floats employ a series of parallel rows, sometimes
curved, that act like a series of plane blades. Whereas rasps are specifically
designed for shaping wood, files can be used on metal as well as wood. Rasps
come in various shapes: flat, half-round, and round, and in various cuts (fine,
medium, and coarse). Files come in a great number of shapes and cuts (see
Metalworking). Floats are used by makers of wooden planes for truing and
adjusting the dimensions of throats and the seatings for blades.
Drilling holes
First a distinction in terms: drills are the tools that turn bits (a twist drill bit
should not be referred to simply as a “drill”). Ordinary twist drill bits have
their points ground at a 59° angle and are designed for drilling metal, but the
small sizes (1/2 inch or under) can be used to drill wood, especially if they
are driven by a high-speed electric hand drill or a drill press. An egg-beater-
type hand drill, a push-drill employing an Archimedean spiral, and even a
hand-turned pin vise can be used to drill holes with smaller-size twist drill
bits. For larger holes, brad-point, multi-spur, and Forstner bits are preferred
because they have a cutting spur or rim that scores the perimeter of the hole,
thereby reducing chipping and tear-out and producing a cleaner hole. The
old-fashioned bit-and-brace has a special chuck for holding solid-center auger
or Jennings-type double-spiral twist bits. These bits have a central point that
has spiral grooves that dig in under pressure from the brace and help pull the
bit through the wood. The Jennings-pattern bits run in size from 1/4 inch to 1
inch, and are numbered from 4 to 16 (the numbers refer to the diameter in
sixteenths of an inch). A similar type, called “solid-center auger bits” are
available in sizes ranging from 1/4 inch (6.35 mm) through 1½ inches (38
mm). Spade bits run up to about 1½ inches in diameter, while expansion bits
can be adjusted to produce holes up to 3 inches in diameter.
To drill a hole for a wood screw, specially designed, tapered wood-screw
bits, with adjustable stop collars and countersinks, are available in sets
covering the most commonly used sizes of wood screws. If these are not on
hand, one can use ordinary twist drill bits, but at least two sizes of bits are
required plus a countersink if a flat-headed screw is used. Wood screws
generally have a wide, unthreaded section just below the head (termed the
shank), and a tapered threaded section extending down to the pointed tip.
When connecting two pieces of wood with a wood screw, the top piece is
drilled out to provide clearance for the wider, unthreaded shank so that it can
be pushed through, while the lower piece is drilled undersize so that the
threaded section will be able to cut into the wood, thereby drawing the two
pieces of wood together as the screw is tightened. If the upper board is drilled
to the same diameter as the lower piece, the screw may bind at the top end
and fail to pull the two pieces of wood together effectively. To drill a hole for
the threaded part of the screw (which will also serve as a pilot for the larger-
diameter bit used for the shank), the following table can be used as a guide
(recommended bits are from the numbered and lettered series):
0 52 58 69
1 47 55 65
2 42 53 59
3 37 51 56
4 32 48 55
5 30 44 53
6 27 42 52
7 22 38 50
8 18 35 48
9 14 32 46
10 10 30 44
11 4 29 43
12 2 27 39
14 D 20 34
16 I 16 31
18 N 10 29
20 P 3 26
24 V D 18
When drilling, start with the bit for the threaded section of the screw. If it
is necessary to drill to a certain depth (for example, when drilling holes for
piano lid-hinge screws where one does not want to drill clear through the
lid!), mark the bit with a piece of masking tape to serve as a visual indicator
of when to stop drilling. When using a drill press, the depth stop can be used
to limit the travel of the bit. After this hole is drilled, select a bit to provide
clearance for the shank, and mark it with a piece of masking tape (or readjust
the drill press's depth stop) so that the drilled hole will not extend beyond the
shank when the screw is inserted. Finally, if a countersink is required, drill
that as the last step. Keep in mind that it very easy to make a countersink too
deep, so it is best to employ the “cut and try” method. When countersinking
wood with a hand-held drill, single-flute countersinks work well; if a drill
press is used, multi-fluted countersinks can be used.
Reamers are used to refine the surface of holes and to produce accurately
dimensioned holes, such as those intended for tuning pins and pegs. Special
tapered reamers and matching peg shapers are available for violin pegs
having a taper rate of 1/30, for cello pegs having a taper rate of 1/25, and
cello endpins having a taper rate of 1/17 (see Tapered reamers). Straight
reamers are available in fractional and numbered twist drill sizes as well as in
a special numbering system that is used when drilling wrestplanks for modern
piano tuning pin sizes. Adjustable reamers are also available. Metalworking
reamers that have multiple straight flutes tend to chatter in wood; however,
spiral reamers work beautifully in wood, and are recommended when fitting
violin, viola, and cello pegs.
Power tools
Though most conservation work can be accomplished with hand tools, the
following power tools are also recommended: the band saw (useful for
sawing curves and ripping lengths of wood, as well as for resawing planks of
moderate dimensions), the scroll saw (for finer work, useful for cutting small
irregularly shaped inlays), the drill press (for accurate drilling of holes),
stationary disc and belt sanders (for finishing and shaping), as well as wood,
machine, and jewelers' (or model makers') lathes.
Clamps
Probably the most useful accoutrements of the musical instrument
conservator (after the glue pot and a pile of rags) are clamps. For work on
large keyboard instruments, such as harpsichords and fortepianos, bar and
pipe clamps of 8-feet (2.4 meters) length and greater are often necessary for
casework. Deep-engagement bar clamps are also useful. Iron C-clamps (with
full-length screws for tightening) or fast-acting deep-engagement clamps with
shorter tightening screws should be stocked by the dozen in lengths of 1 foot,
2 feet, and 3 feet, though if purchased in metric lengths, the standard sizes are
300 mm, 400 mm, 600 mm, 800 mm, and 1000 mm. Cam clamps with cork
facing are very handy, and it is generally useful to have several dozen of
these in the 1-foot and 2-feet lengths (300 mm and 600 mm). Jorgenson
hand-screw clamps come in a variety of sizes and are very useful because
their jaws can be set at an angle, with full clamping force applied over their
large wood faces. One disadvantage of Jorgenson clamps is that the
manufacturers soak the wood jaws in crude oil, and even after many years,
this oil is readily absorbed by wood parts that are being clamped. Thus, it is
necessary to place a nonabsorbent barrier (such as aluminum foil, wax paper,
mylar sheets, etc.) between the clamp jaws and the work.
Violin makers' suppliers sell a vast array of specialized clamps for gluing
together and repairing violins, violas, and cellos. These include spool,
garland, and specially designed assembly clamps for gluing the belly and
back plates to their rib structures, and crack-repair clamps that can span
across the upper, lower, and center bouts to draw cracks together (see Figures
39 and 40). For working on other sizes of stringed instruments, such as treble,
tenor, and bass viols, it is often necessary to fabricate one's own clamps; for
example, the wooden parts of spool clamps can be turned on a lathe, and
carriage bolts and wing nuts can be used for the screw-tightening mechanism.
Also available are myriad sizes of lightweight C-clamps for gluing cleats,
special clamps for drawing together cracks at the edges of belly and back
plates, rib-corner clamps, clamps for gluing in saddles, and clamps for
applying pressure under the fingerboard when regluing bellies. Guitar
makers' suppliers offer special deep-engagement clamps for gluing loose bars
through the sound hole (see Figure 11a). The longer clamps have leveling
screws that prevent the weight of the clamps from distorting the soundboard.
When gluing ribs and bridges to large keyboard instrument soundboards, as
well as those of lutes and guitars, the best clamping system consists of go-
bars and a go-bar deck. This involves a flat, rigid surface supported several
feet above a bench top (if a workbench is about 3 feet (1 meter) high and the
workshop ceiling is no higher than about 8 feet (2.5–3 meters), one may be
able to use the ceiling to brace the go-bars). The go-bars are strips of supple
wood (such as spruce or pine) that are flexed between the overhead support
and the workpiece. In addition to assisting in gluing on ribs and bridges, the
go-bar deck is helpful when gluing soundboard cracks, as downward pressure
can be maintained along their entire length in order to hold them in alignment
while side-to-side pressure is exerted by clamps.
Workbenches
Glue
Veneering
Stain removal
Bleach for stained wood: for mold and mildew stains, 3% hydrogen
peroxide can be used. Because hydrogen peroxide is generally stabilized by
the addition of acid, a small amount of alkali (such as household-strength
ammonia) must be added to release the oxygen. The ammonia should be
added drop by drop until a pH of about 9 is achieved (this can be monitored
with an electronic pH meter).
For iron-gall ink and rust stains, a 5% solution of oxalic acid or 10% citric
acid can be brushed over the stain; neutralize with sodium carbonate solution
(check with pH meter); and rinse with distilled or deionized water.
For oil, grease, and tar stains, apply mineral spirits, xylene, or pyridine.
Fuller's earth or French chalk may be effective in absorbing fresh oil and
grease stains. These powders can be applied over the stain, left overnight, and
then brushed or vacuumed off.
For wax and candle grease, apply mineral spirits, xylene, or
trichloroethane.
For fly stains, apply 3–6% hydrogen peroxide mixed with ethanol 1:1.
For tea and coffee stains, apply 2% potassium perborate with a brush, rinse
with distilled or deionized water, and expose to mild UV or sunlight for an
hour or two.
For ink stains (other than India ink), apply 2% Chloramine-T (followed by
antichlor; see Bleach), 5% oxalic acid, or 10% citric acid, rinse with distilled
or deionized water.
Embedded or ground-in dirt in both finished and unfinished wood can
sometimes be removed by rubbing with plastic erasers (avoid those
impregnated with abrasives, such as those used to remove ink inscriptions) or
with a draftsman's cleaning pad (this is a cloth sack filled with pulverized
rubber). The draftsman's cleaning pad is twisted or tapped to release the
pulverized rubber, and the pad is then rolled over these bits of rubber to clean
the soiled surface. After cleaning, remove all traces of the pulverized rubber,
as the sulfur it contains may have a corrosive effect upon certain metals.
References
Denis Diderot and Jean le Rond D'Alembert, eds., Encyclopédie ou
dictionnaire raisonné des sciences, des arts et des métiers (Paris, 1751–
1772).
Paul N. Hasluck, The Manual of Traditional Wood Carving (London, 1911).
Albert Jackson, David Day, and Simon Jennings, The Complete Manual of
Woodworking (New York, 1994).
W. A. Lincoln, The Complete Manual of Wood Veneering (New York, 1984).
David Middleton and Alan Townsend, Marquetry Techniques (London,
1993).
N. Nosban and W. Maigne, Nouveau Manuel complet de l'ébéniste (Paris,
1887).
André-Jacques Roubo, L'Art du menuisier (Paris, 1769–1774).
Select bibliography
Acoustics
Backus, John. The Acoustical Foundations of Music (New York and London,
1977).
Bacon, Francis. Sylva Sylvarum: or A Natural History in Ten Centuries
(London, 1627).
Benade, Arthur H. Fundamentals of Musical Acoustics (New York, London,
and Toronto, 1976).
Beranek, Leo L. Acoustics (New York, Toronto, and London, 1954).
Cremer, Lothar. The Physics of the Violin (Cambridge, MA, and London,
1981).
Dipper, Andrew. ‘Librem Segreti de Buttegha’: A Book of Workshop Secrets:
The Violin and Its Fabrication, in Italy, Circa 1725–1790 (Minneapolis,
2013).
Fletcher, Neville H. and Thomas D. Rossing. The Physics of Musical
Instruments (New York, 2010).
Forsyth, Michael. Buildings for Music: The Architect, the Musician, and the
Listener from the Seventeenth Century to the Present Day (Cambridge,
MA, n.d.).
Hall, Donald E. Musical Acoustics: An Introduction (Belmont, CA; 1980).
Helmholtz, Hermann L. F. On the Sensations of Tone as a Physiological
Basis for the Theory of Music (New York, 1954).
Hunt, Frederick Vinton. Origins in Acoustics: the Science of Sound from
Antiquity to the Age of Newton (New Haven and London, 1978).
Hutchins, Carleen M., ed. Musical Acoustics, Part 1: Violin Family
Components (Stroudsburg, 1975).
Hutchins, Carleen M., Musical Acoustics, Part 2: Violin Family Functions
(Stroudsburg, PA; 1976).
Hutchins, Carleen M. and Virginia Benade, eds. Research Papers in Violin
Acoustics 1975–1993, 2 vols. (Woodbury, NY; 1997).
Hutton, Charles. Recreations in Mathematics and Natural Philosophy
(London, 1803/1840).
Mahillon, Victor-Charles. Elements d'Acoustique Musicale et Instrumentale
(Brussels, 1874; reprinted Brussels 1984).
Maupertuis, Pierre Louis. “Sur la forme des instruments de musique,”
Histoire de l'Academié de Mathématique et de Physique (Paris, 1726), pp.
215–226.
Mersenne, Marin. Harmonie universelle (Paris, 1636).
Miller, Regis. et al. Wood Handbook: Wood as an Engineering Material
(Madison, WI; 1999).
Morse, Philip M. Vibration and Sound (New York and London, 1936).
Nederveen, Cornelis J. Acoustical Aspects of Woodwind Instruments
(Amsterdam, 1969).
North, Francis. Philosophical Essay of Music Directed to a Friend (London,
1677).
Peluzzi, Euro. Tecnica Costruttive degli Antiche Liutai Italiani (Florence,
1978).
Rayleigh, Lord. The Theory of Sound, 2 vols. (London: vol. I, 1877; vol. II,
1878).
Regazzi, Roberto. Il Manoscritto Liutario di G. A. Marchi (Bologna, 1986).
Saunders, Frederick A. “The Mechanical Action of Violins,” Journal of the
Acoustical Society of America 9 (1937), pp. 81–98.
Saunders, Frederick A. “Recent Work on Violins,” Journal of the Acoustical
Society of America 25 (1953), pp. 491–498.
J. C. Shelleng, “The Violin as Circuit,” Journal of the Acoustical Society of
America 35 (1963), pp. 326–338.
J. C. Shelleng, “Acoustical Effects of Violin Varnish,” Journal of the
Acoustical Society of America 44 (1968), pp. 1175–1183.
J. C. Shelleng, “On Vibrational Patterns in Fiddle Plates,” Catgut Acoustical
Society Newsletter 9 (1968), pp. 4–10.
Sibire, Abbé. La Chélonomie ou le parfait luthier (Paris, 1806; Brussels,
1823).
Tartini, Giuseppe. Trattato di musica (Padua, 1754).
Vitruvius, The Ten Books on Architecture (New York, 1960).
Temperament
Aaron, Pietro. Thoscanello de la Musica (Venice, 1523).
Barbour, Murray. Tuning and Temperament (New York, 1972).
Bédos de Celles, François. L'art du facteur d'orgues, 4 vols. (Paris, 1766–
1778).
Denis, Jean. Traité de l'accord de l'espinette (Paris, 1650; facsimile, New
York, 1969).
Denis, Jean. Treatise on Harpsichord Tuning by Jean Denis, trans. Vincent J.
Panetta (Cambridge, 1987).
Helmholtz, Hermann. On the Sensations of Tone (London, 1885).
Jeans, James. Science and Music (Cambridge, 1937).
Jorgensen, Owen. The Equal-Beating Temperaments (Raleigh, 1981).
Jorgensen, Owen. Tuning (East Lansing, MI; 1991).
Kellner, H. A. The Tuning of My Harpsichord (Frankfurt, 1980).
Kirnberger, Johann Philipp. Die Kunst des reinen Satzes in der Musik (Berlin,
1771–1779).
Klop, G. C. Harpsichord Tuning (Garderen, 1983).
Lindley, Mark. “Early 16th-Century Keyboard Temperaments,” Musica
Disciplina 28 (1974), pp. 129–151.
Lindley, Mark. Lutes, Viols, and Temperament (Cambridge, 1984).
Link, John. W., Jr. Theory and Tuning: Aron's Meantone Temperament and
Marpurg's Temperament “I” (Boston, 1972). [Highly recommended, but
unfortunately out of print.]
Maffei, Scipione. “Nuova invenzione d'un gravecembalo col piano e forte,”
Giornale dei letterati d'Italia (Venice, 1711), pp. 144–159.
Marpurg, Friedrich Wilhelm. Versuch über die musikalische Temperatur
(Breslau, 1776).
Montal, Claude. L'Art d'accorder soi-même son piano (Paris, 1836).
Peluzzi, Euro. Tecnica Costruttive degli Antiche Liutai Italiani (Florence,
1978).
Pollens, Stewart. “Soler's Temperament and His Acordante,” Proceedings of
the 13th International Symposium on Spanish Keyboard Music, FIMTE,
2012 (Mojácar-Garrucha, forthcoming).
Quantz, Johann Joachim. Versuch einer Anweisung die Flöte traversiere zu
spielen (Berlin, 1752).
Ritchie, Stanley. Before the Chinrest (Bloomington, IL; 2012).
Soler, Antonio. Theorica, y practica del temple para los organos, y claves
(MS, circa 1775; facsimile published by Sociedad Española de
Musicologia, Madrid, 1983).
Werckmeister, Andreas. Musikalische Temperatur (Frankfurt and Leipzig,
1691).
White, William Braid. Modern Piano Tuning and Allied Arts (New York,
1917).
dammar 329
dampers 112, 140, 152, 190–192, 250, 297, 315
damping board 40
dapping 208
de Mayerne, Theodore 330
De Mayerne Manuscript 330
decibel 13
deckle edge 241
Deconet, Michele 19
deerskin 111
Dehypon LS45 44, 275, 310, 312
deionized water 22, 126, 184, 187–192, 207, 221, 229, 241–242, 258, 275–
276, 283–285, 289, 312–313, 356–357, 420
Delrin 150, 315
dendrochronology 20, 46–48, 393, 422
Denis, Jean 158, 160, 177, 314, 320–321, 326, 406, 424, 427, 432–434
dent balls 29, 229
dent removal tools viii, 29
Dentmaster 30
dents 26, 28–30, 206, 210–211, 228–229, 235, 258, 404
Derham, William 9
detergents 43, 188, 229, 266, 280, 310–312
dezincification 24, 206
diacetone alcohol 281
dial test indicators 200
diatonic scale 315–316
dichroism 261
dicyclohexylamine nitrite 327
Diderot, Denis 158, 160, 177, 314, 406, 420, 432
die-maker’s reamers 306
dieses 317
diethyl ether 52, 280–281
Dieudonné, Carl 109
dimethylformamide 72, 280
Dipper, Andrew 9, 16, 421
disinfection 58
disinfestation 58, 135, 301
display cases viii, 137, 405
distemper 126–128
distilled water 283, 356
ditonic comma 315–317
dogfish skin 112, 117
Dominant strings 345
Dossie, Robert 243, 271, 432
Douwes, Claas 154, 379, 386, 432
dovetail saw 407
Dowd, William 301, 388, 396
Dowicide 1 60, 192
Dowicide A 60
Dowland, Robert 116–117, 133–134, 432
dragon’s blood 328, 331–332
draw filing 210
draw-bench 34
drawknife 411
drawplate 30–31, 34, 209
drill bits 60, 208–209, 215, 274, 302, 414
drill press 208
drilling 200, 208–209, 215, 227, 246, 291, 414
drop black 70, 126
drum planer 228
drums 15, 106, 137, 141, 244–245, 389
Du Hamel, Jean Baptiste 9
Duco Cement 125
ductility 204–205
Dutch Broadcasting System 256
dyes 17, 21, 43, 49, 135, 191, 241–242, 244, 246, 259–260, 262–263, 285,
310–311, 314, 328
dyes, fugitive 135, 260, 286, 329
Fagotzug 112
Fahrenheit temperature scale 308
Faraday, Michael 70
fatigue 204
faux finishes 126
feather 139, 141, 150
feeler gauges 200
felt 112, 135, 143, 186, 249, 310, 313, 402
felt-tipped pen 186
ferric acetate 246
ferric chloride 22
ferrous sulfate 51–52, 58, 286
Fétis, François-Joseph 344, 351
fiddleback maple 391, 393
file, screw-slot 215
files 209–210, 212, 274, 414
filters, UV and IR 18, 180, 334
fingerboard 70, 116, 130, 141, 253, 269, 340, 343–344, 348
fingerboards, Baroque 343–344
finite element analysis 4
fir 109, 245, 292, 338, 387–388, 392
fire extinguishers 267
fire safety 267
firescale 32, 206, 276, 278, 280
fish glue 121–125, 289, 314
Fitzpatrick, Horace 27
flamenco guitars 392
Flamsteed, John 10
flap valves 223
Flemish harpsichords 126, 288–289, 294, 301, 379, 389
Fletcher, Neville H. 11, 16
floats 414
Florence, Italy 16, 19, 371–372, 388
Florentine soldo 156
flute viii, 10–11, 15, 20, 104, 108, 135, 246, 275, 387, 389, 396–397, 399–
400, 402, 404
flute end cork 403
flux 31–33, 70, 267, 277–278, 280
flux, solder 33, 230
fly stains 285, 420
Fodara Vedla Alm chronology 48
Fogliani, Ludovico 252
Folkes, Martin 171
Food and Drug Administration 268
force gauges 201
forging metal 20, 187, 210
formaldehyde 49–50, 192
formic acid 25, 275
fortepiano viii, 60, 108, 111, 141, 251, 289, 296, 362, 365, 376–378, 383, 385
fortepiano hammer 111, 300
fortepiano maintenance manuals 109
Fourdrinier, Henry 241
Fourier transform 4
Fourier-transform infrared spectroscopy 17, 286, 327
foxing 241
frame saw 406–407
Franciolini, Leopoldo 19–20
Frankfort black 243
Frecker, William viii, 289
free reeds 221, 232
free-cutting brass 204, 209
French Baroque pitch 251, 269
French cement 403
French Classical organ 233
French harpsichords 289, 300
French polishing 70, 114–116, 188, 258, 283–284, 290, 328, 334
French Revolutionary (or Republican) calendar 38
French Royal Academy 8
French soundboard painting 294
French standard silver 275
French wire gauges 362
frequency 11, 13–15, 39, 133, 217, 235, 269, 324
frequency counter 4, 201
fret law 41–42, 253, 270
frets 116, 156, 194, 315
fretting 42, 116, 156, 318–320
fuliggine 52, 246
fumigation 58
fundamental 11, 14–15
furniture beetle 58
fusing, tortoiseshell 50, 314
fustic 328
oak 22, 47, 109, 126–127, 180, 286, 288, 388, 390–391
Oakite 43, 54
oboe 104, 252, 389, 400, 402, 404
O’Brien, Grant 1, 3, 104, 156–157, 177, 255, 269–270, 301, 359–360, 379,
387, 426, 429–430
Occupational Safety and Health Administration 268
ochre 32, 54, 118, 126, 246, 260, 262
Oddy test 138, 221, 277
Odell, Jay Scott 182–183, 203, 269–270, 361, 386, 422, 425
Office de Radiodiffusion-Télévision Français 256
oil 17, 50–51, 54, 57–58, 115, 119, 185, 243, 259–260, 286, 309, 327, 332
oil, grease, and tar stains 420
oil curing of leather 190
oil gilding 119
oil varnish 263, 327
oiling woodwind instruments 137
oils 16–17, 36, 190, 260
oilstones 274
open system (temperament) 318
Optisil 144
Orasol dyes 260
orchil 329
organ 136, 221–225, 227, 233–235
Organ, R. M. 276–277
organ bellows 190, 192, 222–225
organ pipe metal 207, 222–223, 228, 230–231, 233, 236, 238
organ pipes 5, 14, 135, 154, 189, 207, 210, 221–222, 225–231, 233, 235–238,
268, 270
organ restoration 221
organ voicing tools 229
organ wind pressure 221–223, 227
organ wind supply 222
organ windchest 225
Orléans, France 9
ormolu viii, 25, 219
orpharion 6
orpiment 188
Orvus WA 44, 312–313
Ostwald, Wilhelm 261
Otto, Jacob Augustus 338, 340
overspun strings 110, 238, 344, 346–348, 359, 362, 373–377
over-varnishing 115
oxalic acid 25, 184, 243, 285, 311–312, 417, 420
Ozanam, Jacques 9
ozone 191, 245, 310, 355
qin 392
Quantz, Johann Joachim 325–326, 405, 431, 433, 435
quarter-comma meantone temperament 316, 318
quarter-sawn wood 395, 407
quartz halogen lamps 180
quercitron 329
quicking 120
quilling harpsichords viii, 150–151, 298–299
walnut 47, 109, 127, 135, 286, 288, 387–388, 390, 392
walnut hulls 246, 286, 294
walnut oil 327, 405
Watco 289
water 12, 207, 283, 310, 356
water gilding 117, 119–120
watercolor 119, 127, 178, 188, 244, 260, 294
waterlogged wood 396
watermarks 241
water-of-Ayr stone 355
waterstones 274
Watin, Jean-Felix 114, 116, 331, 335, 434
wavelength 10–11, 13–14
wax 16, 25, 32, 35, 55, 128, 152, 192–193, 217, 219, 258, 271, 285, 401
wax seals 271
wax stains 420
Weisshaar, Hans 337, 340
weld 329
well temperament 318
Werckmeister, Andreas viii, 238, 321–322, 326
Werckmeister III viii, 321–322
West System epoxy 124
Westphalian process 182
whalebone 107, 314–315
wheat paste 124, 357
whispering room 6, 14
White, William Braid viii, 248, 251, 324, 326
whiting 25, 32, 44–45, 50–52, 55, 58, 112, 117, 184, 230, 247
Williams, Jane 130
Wills, Andrew 361
wind instruments 15, 36, 137–138, 141, 200
wire 198, 204, 268, 277, 288, 314, 344, 347, 360
wire drawing 182
wire gauges 357
wire gauges, half 359
Wittkower, Rudolf 254–255, 435
wolf fifth 39, 316–319
wolf tone 201, 318
Wolfenden, Samuel 268, 271, 428, 431
wood 15, 22, 44, 46, 49, 55, 57–58, 114, 116, 121, 125, 127–128, 135, 138,
177–178, 201, 231, 245, 247, 258, 260, 285, 330, 387, 389
wood, dating of 46
wood, kiln drying 393
wood, macro structure 392
wood, micro structure 393
wood, physical properties 393
wood, seasoning of 393
wood identification 388
wood planes 409
wood screws 414
wood shrinkage 40
wood pulp paper 241
wood-grain painting 126
Wood’s lamp 328
woodwind instruments 16, 23, 108, 136–137, 190, 214, 251, 314, 355, 388–
391, 393, 396
woodwind instruments, oiling 405
woodworking 406
woodworm viii, 25, 58–59, 135, 287, 291, 301, 396
wool 44, 275, 310, 312–313, 404
Woolite 311
work hardening of metal 205
wove paper 241
Wraight, Denzil 271, 387
Wratten 2A and 2E filters 180, 328
Wratten 18A filter 180, 328
Wratten 87 and 87C filters 180
wrestplank 121, 291, 295, 370, 387
Wurlitzer, Rembert 332
X-ray diffraction 24, 206, 327
X-ray fluorescence 18, 120, 206–207, 275
X-ray fluorescence spectroscopy 17, 231
Xylamon 396
xylene 25, 36–37, 51, 72, 120–121, 125, 264, 266, 277, 280–281, 284, 335,
357, 399, 420
xylophone 14