CRANE DATA

1 General

Crane type ............................................................................... SHD32t I+II x 18m Hol:6m SP

Span ........................................................................................ 18.00 m
Crane load (SWL) ..................................................................... 32 000 kg
Number of MAIN hoists............................................................ 2 ps
Hoist 1 + 2
Trolley type ................................................................... Standard
Hoist load ..................................................................... 16 000 kg
Hoisting height MAIN ................................................... 6.0 m [max 8.5 m]
Hoist type MAIN ........................................................... SHR6040-12 4/1 L2
Hoist group MAIN......................................................... FEM M4
Hoisting speed ............................................................ 3.1/0.52 m/min 2 - speed
Weight of one hoist and trolley ..................................... 1 290 kg
Trolley traversing group ................................................ FEM M5
Trolley traversing speed ................................................ 20/5 m/min 2-speed
Hoist main power cable type ......................................... 4G10
Trolley rail gauge ..................................................................... 1 250 mm
Crane use................................................................................. Indoor
Crane group ............................................................................. FEM A3
Bridge traveling group.............................................................. FEM M5

Bridge traveling speed ............................................................. 32/8 m/min 2-speed

Dynamic coefficient for live load .............................................. 1.10
Dynamic coefficient for dead load ............................................ 1.05
Sideways pull factor ................................................................. 1.05
Crane acceleration ................................................................... 0.25 m/s²
Weight of crane (with hoists) ................................................... 13 930 kg
Weight of crane bridge (without hoists) ................................... 11 360 kg
Weight of one end carriage ...................................................... 620 kg
Weight of one crane traveling machinery ................................. 50 kg
Weight of bridge panel............................................................. 30 kg
Weight of one main girder ....................................................... 3 790 kg
Weight of crane service platform ............................................. 1 350 kg
Main girder type ...................................................................... BOX - 450/1200 CHECK WITH SECTION
2 Electrical

Main voltage............................................................................ 415 V /50 Hz

Control voltage ........................................................................ 48 V
Nominal power of crane........................................................... 23.0 kW
Main fuse size at bridge panel .................................................. 50 A
Maximum current of crane*)..................................................... 165.8 A
Nominal current of crane*) ....................................................... 42.4 A
Power factor at starting current ............................................... 0.77
Power factor at nominal current .............................................. 0.90

ElectroMech FZE
MAIN GIRDER DATA
1 Main girder data

Crane type ............................................................................... SHD32t I+II x 18m Hol:6m SP

Main girder type ...................................................................... BOX - 450/1200
Flange width (B__) ................................................................... 450 mm
Web height (H__)..................................................................... 1 200 mm
Flange flaps (F1_,F2_,F3_,F4_) ................................................. 50.0 / 50.0 / 50.0 / 50.0 mm
Trolley rail type ........................................................................ 40*30S
Crane service platform type ..................................................... Bottom 700 mm

2 Main girder (and service platform) weights

Number of main girders ........................................................... 2 ps
Weight of one main girder / length unit ................................... 208 kg/m
Weight of one main girder ....................................................... 3 790 kg
Weight of crane service platform ............................................. 1 350 kg

3 Main girder welding

Longitudinal welding of web-top plate under rail...................... Full penetration weld

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CRANE WHEEL LOAD DATA

WHEEL LOADS ARE BASED ON PROPOSED GIRDER

( AND SERVICE PLATFO RM) WEIGHT

1 Wheel load drawing

HM2 HM1

NR 1 NR 3

SWL

NR 2
HS2 HM2 S NR 4 HM1 HS4
Spa

NR 1 NR 2
NR 3 NR 4
Bf Bf

Wb
Rmax Stat
Rmin Stat
Rmax Dyn
Rmin Dyn

2 Crane information
Crane type SHD32t I+II x 18m Hol:6m SP Buffer type D2241
Span (Spa) 18.00 m Wheel base (Wb) 3 150 mm
Load (SWL) 32 000 kg Crane rail in calculation 70*40S
Crane group FEM A3 Wheel groove 84 mm
Crane speed 32/8 m/min
Crane weight 13 930 kg Crane travel limit switch 2-step

3 Hoist Information
Hoist Hoist type Hoist group Hoisting speed
Hoist 1 + 2 SHR6040-12 4/1 L2 FEM M4 3.1/0.52 m/min
Main
Hoist 1 + 2 Aux

4 Vertical wheel loads

Wheel NR1 NR2 NR3 NR4
Rmax Stc 186.6 kN 171.8 kN - -
Rmin Stc - - 49.9 kN 42.3 kN
Rmax Dyn 203.7 kN 187.7 kN - -
Rmin Dyn - - 53.4 kN 45.4 kN

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5 Horizontal wheel loads (according to DIN 4132 + 15018 and FEM)

5.1 Inertia forces (from driving mechanisms) HM1 = 5.9 kN HM2 = 23.1 kN
5.2 Wheel loads along crane runway 15.0 kN
5.3 Buffer force for dimensioning the crane runway end stop Bf = 66 kN
5.4 Forces coming from skewing
5.4.1 Guiding (contact) force (S= HS2 + HS4) S = 59.9 kN
5.4.2 Friction forces due to oblique travel HS2 = 47.7 kN HS4 = 12.3 kN

TROLLEY WHEEL LOAD DATA

Hoist 1 + 2

1 General
Hoist load (SWL) ...................................................................... 16 000 kg
Hoisting height ....................................................................... 6.0 m [max 8.5 m]
Hoist type .............................................................................. SHR6040-12 4/1 L2
Hoist group ............................................................................ FEM M4
Trolley traversing duty group ................................................... FEM M5
Hoisting speed ....................................................................... 3.1/0.52 m/min 2-speed
Trolley traversing speed ........................................................... 20/5 m/min 2-speed
Dynamic coefficient for live load .............................................. 1.10
Dynamic coefficient for dead load ............................................ 1.05
Sideways pull factor ................................................................. 1.05
Weight of hoist and trolley....................................................... 1 290 kg

2 Wheel load drawing

3 Wheel load data

Distance between wheel centers (L15) ..................................... 1 250 mm
Trolley rail gauge (Gau__) ........................................................ 1 250 mm
Static Wheel load (load + trolley / trolley only) (NR1) ............... 4 389 kg / 270 kg
Static Wheel load (load + trolley / trolley only) (NR2) ............... 5 071 kg / 503 kg

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 Static Wheel load (load + trolley / trolley only) (NR3) ............... 3 632 kg / 180 kg
Static Wheel load (load + trolley / trolley only) (NR4) ............... 4 196 kg / 335 kg
Dynamic Wheel load (load and trolley wgt.) (NR1).................... 53.0 kN
Dynamic Wheel load (load and trolley wgt.) (NR2).................... 61.0 kN
Dynamic Wheel load (load and trolley wgt.) (NR3).................... 41.1 kN
Dynamic Wheel load (load and trolley wgt.) (NR4).................... 47.7 kN

ELECTRICAL COMPONENT DATA

1 General
Crane type ............................................................................... SHD32t I+II x 18m Hol:6m SP
Crane main / control voltage .................................................... 415 V - 50 Hz / 48 V
Nominal power of crane........................................................... 23.0 kW
Maximum / nominal current of crane*) ..................................... 165.8 A / 42.4 A
Power factor at starting / nominal current ............................... 0.77 / 0.90
2 Bridge panel
Bridge panel type ..................................................................... KSH71-2226V3-22H0
Bridge panel length / weight (preliminary) ............................... 1 000 mm / 30 kg
Main fuse size at bridge panel .................................................. 50 A
3 Hoist speed control
Hoist 1 + 2
Type MAIN...................................................................... 2 - speed
Control method / Location ............................................... 2 - step / Trolley panel
4 Trolley speed control
Hoist 1 + 2
Type ................................................................................ 2 - speed
Control method / Location ............................................... 2 -step / Trolley panel
Adjusted acceleration time .............................................. N/A
Nominal current margin (max. allowed / required) ........... N/A
Maximum current margin (max allowed / required) ......... N/A

5 Bridge speed control

Type ........................................................................................ 2 - speed
Voltage .................................................................................... 415 V
Control method / Location ....................................................... 2 - step / Bridge panel
Adjusted acceleration time ...................................................... N/A
Nominal current margin (max. allowed / required) ................... N/A
Maximum current margin (max allowed / required) ................. N/A
6 Trolley power supply [festoon]
Hoist 1
Type ................................................................................ GQSMD2EHX0H7122180E
Hoist main power cable type............................................ 4G10
Distance between cable trolleys ....................................... 1600 mm
Cable trolley type............................................................. KC-023571
Free cable length at bridge panel end .............................. 7 250 mm
Free cable length at hoist panel end................................. 5 750 mm

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 Hoist 2
Type ................................................................................ GQSMD2EHX0H7122180E
Hoist main power cable type............................................ 4G10
Distance between cable trolleys ....................................... mm
Cable trolley type............................................................. KC-023571
Free cable length at bridge panel end .............................. 7 250 mm
Free cable length at hoist panel end................................. 5 750 mm

7 Crane control
Pendant type ........................................................................... CACON12-2221NDV3-053P0
Pendant cable length ............................................................... 5 290 mm
Remote control type ................................................................ N/A
Radio frequency....................................................................... N/A
Control method ....................................................................... Pendant - 2 step push-button

8 Crane power supply

Type ........................................................................................
Runway length ......................................................................... 35.00 m
Voltage drop of crane (conductor) power supply ...................... % <= 4.0 %
Power feeding cable type ......................................................... Not Included
Power feeding cable length ...................................................... 20.00 m
Main switch type ..................................................................... Not Included

MOTOR DATA
1 General
Crane type ............................................................................... SHD32t I+II x 18m Hol:6m SP
Span ........................................................................................ 18.00 m
Crane load (SWL) ..................................................................... 32 000 kg
Crane voltage........................................................................... 415 V

2 Hoisting motor
Hoist 1 + 2
Motor code ............................................................................ H71
Motor type ............................................................................. 1 x H71
Synchronized speed ............................................................... 2 680 / 335 r/min
Duty group ............................................................................. FEM M4
Nominal power ...................................................................... 9/1.4 kW
Duty factor ............................................................................. % ED
Starting torque (High Speed) .................................................. 67.0 Nm
Starting current (High Speed) ................................................. 80.0 A
Nominal current (High Speed) ................................................ 18.3 A
Power factor at starting current ............................................. 0.77
Power factor at nominal current ............................................. 0.90

3 Trolley traversing motor

Hoist 1 + 2
Motor type .............................................................................. 8/2F31
Motor voltage .......................................................................... V

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 Number of motors ................................................................... 1 ps
Synchronized speed ................................................................. / r/min
Nominal speed......................................................................... 2 550 / 660 r/min
Duty group............................................................................... FEM M5
Nominal power ........................................................................ 1.25/0.3 kW
Duty factor............................................................................... 40 % ED
Starting torque (High Speed) .................................................... 10.5 Nm
Starting current (High Speed) ................................................... A
Nominal current (High Speed) .................................................. A

4 Bridge traveling motor

Motor type .............................................................................. 8/2F31
Motor voltage .......................................................................... 415 V
Number of motors ................................................................... 2 ps
Synchronized speed ................................................................. 3 000 / 750 r/min
Nominal speed......................................................................... 2 550 / 638 r/min
Duty group............................................................................... FEM M5
Nominal power ........................................................................ 1.25/0.32 kW
Duty factor............................................................................... 40 % ED
Starting torque (High Speed) .................................................... 10.5 Nm
Starting current (High Speed) ................................................... 8.9 A
Nominal current (High Speed) .................................................. 2.9 A

ElectroMech FZE