0% found this document useful (0 votes)
66 views26 pages

Tech Catalog

The document discusses TECH SA's insulation solutions for industrial applications. It introduces TECH SA and its parent companies, and explains that TECH SA offers sustainable and efficient insulation solutions for thermal protection, fire protection, sound insulation, and corrosion protection. The solutions can be applied to various industrial equipment and processes, including boilers, chimneys, tanks, vessels, pipework, and process equipment.

Uploaded by

khader baddad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
66 views26 pages

Tech Catalog

The document discusses TECH SA's insulation solutions for industrial applications. It introduces TECH SA and its parent companies, and explains that TECH SA offers sustainable and efficient insulation solutions for thermal protection, fire protection, sound insulation, and corrosion protection. The solutions can be applied to various industrial equipment and processes, including boilers, chimneys, tanks, vessels, pipework, and process equipment.

Uploaded by

khader baddad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

 

  


   
Table of Contents

Company introduction .................................................................................................................................................. 1

TECH SA solutions for all industrial requirements ......................................................................................... 2


a. Thermal insulation for industry .................................................................................................................. 3
b. Corrosion & humidity protection for industry ..................................................................................... 4
c. Acoustic insulation for industry .................................................................................................................. 5
d. Fire protection for industry ........................................................................................................................... 6

TECH SA solution for any industrial applications ............................................................................................ 7


1. Boilers & oven ........................................................................................................................................................ 8
2. Chimneys & exhaust ......................................................................................................................................... 10
3. Tanks & vessels .................................................................................................................................................... 12
4. Pipework ................................................................................................................................................................ 14
5. Process equipment ............................................................................................................................................ 16

TECH SA product naming structure ...................................................................................................................... 17

SIIMCO TECH SA product range for all industry applications .................................................................... 18

TECH SA Slab ................................................................................................................................................................... 19

TECH SA Pipe Section .................................................................................................................................................. 20

TECH SA Wired Mat ..................................................................................................................................................... 21


Introduction
SAUDI INTERNATIONAL INSULATION MANUFACTURING COMPANY (SIIMCO) is a joint venture equally owned
by Alghanim industries (Kuwait) and Saint-Gobain (France).
SIIMCO will serve industrial and building insulation market segments in Saudi Arabia, GCC and Levant countries.
SIIMCO solutions will enable the construction sector to meet the increasing demand for eco-friendly and energy
efficient building materials. Stone wool (rock wool) insulation products are playing a key role in the successful
development of green and fire safe
building solutions as well as
efficiently insulated industry
equipment.

SIIMCO is manufacturing high


quality stone wool insulation
materials in different shapes (slab,
wired mat, roll, pipe section &
loose wool) for all types of buildings
(residential & non-residential) and
industrial facilities. The factory is
located in Yanbu – west of Saudi
Arabia.

About the joint venture companies:


Alghanim Industries is one of the largest, privately-owned companies in the Gulf region
founded in 1932. A multi-national company in outlook with operations in 40 countries employing over than
14,000 employees, Alghanim Industries is a multi-billion-dollar conglomerate with more than 30 businesses,
the company has been recognized as one of the best Employers in the Middle East and one of Asia’s Best
Employer Brands, as well as having the Best Corporate Governance in Kuwait.
Alghanim Industries has an 80+ year heritage as a successful commercial enterprise in the Gulf region, with a
proven track record of reacting to economic and market changes. As a result, this diversified multi-national
corporation has built a reputation synonymous with market leadership.

World leader in the habitat and construction market, with an experience of more than 350
years, Saint-Gobain designs, manufactures and distributes building and high-performance materials providing
innovative solutions to today’s critical challenges of growth, energy efficiency and environmental protection,
with 2015 sales of €39,6 billion, Saint-Gobain operates in 66 countries and has nearly 170,000 employees.

A group driven by innovation


For the third year in row, Saint-Gobain has been included in the Thomson Reuters Top 100 global innovators
ranking. The list is based on the number of unique patents, the number of patents accepted compared with
the number filed, and their international scope and renown.

1
TECH SA solution for all industrial requirement
SIIMCO understands the demands and specifics of industry related insulation projects. Together with you our
experts identify the right solutions to bring value added to your customers at any stage of the project.

         
With our long-term competence, TECH SA solutions are sustainably
services and tools together with fulfilling your demands of
an industry-adapted and certified process safety and personal
product portfolio we help you to protection but also help you to
plan and optimize the design of cut costs by reducing heat loss
insulation systems in terms of and CO2 emissions improving
costs and efficiency. the plant‘s energy efficiency.

       


We provide you with high TECH SA solutions are satisfying
performing, cost-efficient and high-quality demands of your
easy-to-use insulation solutions customers and are optimized to
that you can trust in – no matter if reduce transport and storage

for quick maintenance, demanding space, costs and energy to

turnaround or new projects locally improve service time and reduce


capital costs.
or with international scope.

TECH SA solution for any industrial application

Excelent thermal insulation Effective fire protection

Optimal sound insulation Corrosion protection

SIIMCO offers insulation solutions for thermal, fire, From cryogenic tanks to process pipelines and vessels
sound and corrosion protection for any industrial to high-temperature boilers or special equipment.
application no matter if in power generation, oil & gas SIIMCO solutions provide you with a safe, comfortable
or process industry. and sustainable answer to your project’s specific needs.

2
Thermal insulation for Industry
Thermal insulation is required for safety, to reduce heat loss and to increase sustainability
of processes. SIIMCO offers the right solutions for all these requirements. There are
numerous reasons for thermal insulation of equipment and processes:

Personal protection Reduce environmental impacts


To protect personnel from contact Optimizing insulation efficiency will
injuries and skin burns when working maximize the potential for CO2 saving, as
close to hot pipe and equipment surfaces well as provide a buffer against future
and very cold surfaces. rising energy costs. Insulation is certainly
the easiest and most cost effective way
to improve thermal efficiency. The use of
new insulation system, will help to
provide maximize potential energy
savings and improved environmental
protection on industrial equipment.

Improved sustainability through


maxium thermal performance
TECH SA product range is designed to
Process security give optimum thermal conductivity for
Thermal insulation allows to maintain each application and temperature. The
optimum of temperatures for transported thermal conductivity of the insulation is
or stored media (liquid or gaseous), to measured over the full temperature
prevent corrosion due to high humidity scale in accordance with the internation-
levels/ dew point, and to prevent al standards. The thermal performance
pipework and equipment from freezing of TECH SA products is guaranteed by
in very low ambient temperatures. tight quality control, both internally and
externally.
Reduce heat loss
Decreasing heat loss or gains allows to
reduce the amount of energy needed to
maintain process equilibrium and save
cost. Optimizing the initial insulation will
reduce installation costs and provide
maximum energy savings throughout
the lifetime of the installation.

3
Corrosion and humidity protection
for industry
Highly alloyed austenitic steels (alloys of chrome, nickel and molybdenum) are
predisposed to tensile stress corrosion (stress corrosion cracking), caused
mainly by water soluble ions, such as chlorides. As temperature increases, so
does the risk of stress corrosion cracking. SIIMCO industrial products are
therefore low in chlorides. Standards and
Moistur & water repellence guidelines
Low chloride insulation products are the basis for preventing corrosion under
insulation (CUI), especially where higher temperature surfaces are There are different standards
involved. In addition, all SIIMCO industrial insulation products for external to define the limits for
use are hydrophobic and non-hygroscopic, thus limiting potential water water-leachable ions in
absorption. The open cell structure allows products to dry out quickly, should insulation products:
they become wet, without loss of their mechanical or insulating properties
 ASTM C 795, for instance,
Acceptable analysis of water-leachable ions in mineral wool according to Karnes diagram concerns the water-leacha-
ble content of chloride,
10.000
sodium and silicate ions.
 Karnes diagram defines
Unacceptable
1.000 an acceptable area which
Analysis
is identified as not supporting
stress corrosion. SIIMCO
100 industrial solutions fall
Acceptable within the acceptable area.
Analysis
ppm CI

10  AS-Quality (AGI-Q 132):


10ppm (Na + SiOj) 100 1.000 10.000 100.000 even more demanding is
the AGI-Q 132 which sets
Hydrophobic performance is tested the maximum content of
and measured according to EN 1609 & chloride ions at 10ppm or
AGI-Q 132, which allows for water 10mg per 1 kg of insulation
absorption of less than 1kg/m2� after
material. Insulation materials
24 hours. Nevertheless mineral wool
which satisfy this standard
products should always be stored inside
are certified for AS-Quality.
and in dry conditions, in order to maintain
Austenitic (AS) is a term
their performance and low chloride
content, when used for outdoor which describes a particular
applications or on cold surfaces, type of crystalline steel
metal sheet jacketing or equivalent structure.
vapor barriers should always be used.

4
Acoustic insulation for Industry

Many industrial installations work at high pressure, with fast moving media and often
turbulence, all of which can cause high noise levels.

Acoustic insulation in this field therefore TECH SA solutions are characterized by


has two main objectives - to protect the high longitudinal air-flow resistance and
hearing of personnel working close by uniform porosity, resulting in high sound
and, particularly in urban areas, to attenuation levels. Their outstanding
reduce ambient sound in the local performance is a direct result of their
environment. That improves the elastic properties and low modulus of
productivity & personal safety. elasticity, which gives TECH SA solutions
a low dynamic toughness, and makes
them superior to other insulants, such
as plastic foams.

Sound absorption
TECH SA products offer excellent acoustic absorption of sound
energy at certain frequencies, even when exposed to higher
temperatures, as found for instance in exhaust gas and
desulphurization equipment.

Sound reduction
In noisy working areas, sound reducing techniques can be used to
supplement sound absorption. Sound reducing constructions using
the mass-spring-mass principle, or sound capsules, can be
particularly useful in reducing noise emissions from industrial
processes into the ambient environment.

5
Fire protection for Industry
The risk of fire in industrial environments is much higher than in building and other
applications, particularly when working with welding and grinding equipment in high
temperature environments containing flammable and /or explosive media.
Fire protection
To protect personnel and equipment it is therefore important that
all steps be taken to protect possible fire sources and prevent fires
starting.
Passive fire protection using non-combustible materials is the best
way to eliminate these risks from the beginning or prevent fire from
spreading. That is why all SIIMCO industrial insulation products offer
outstanding fire safety properties.
Best-in-class
SIIMCO industrial insulation solutions offer 'best in class' fire safety properties. They are non-combustible and are
classified in Euroclass group A - the top classification for fire performance

Class Characteristics
A1, A2 Non-Flammable, Flashover not possible
B Low-Flammability, Flashover not possible
C Normally Flammable, Flashover after more than 10 minutes
D Easily Flammable, Flashover in the space of 2-10 minutes
E Easily Flammable, Flashover in less than 2 minutes
F Easily Flammable

SIIMCO insulation materials will not ignite, so there is no risk of fire caused by flying sparks from welding and grinding
work carried out close to the insulation. In addition, SIIMCO insulating materials generate practically no smoke and no
toxic gases, which is critically important for your employees, and for fire brigade personnel, should the worst come to
the worst and a fire occur.
With TECH SA industrial insulation solutions, you can feel safe in the knowledge that you will never be exposed to
harmful gases from the insulation materials - and that you have done everything you possibly can to protect your
plant and your business.

Fire resistance
You can't always prevent a fire starting, but with SIIMCO insulation you can help to prevent it spreading. TECH SA
solutions give you maximum safety in the event of fire. Whilst it is sometimes difficult to prevent a fire from starting, it
is very important once it does start to prevent it spreading to surrounding areas, and particularly to prevent it
encroaching on escape and evacuation routes.
Additionally SIIMCO TECH SA fire-safe solutions are helping in the event of fire to keep the economic impact as low as
possible by protecting surrounding industrial equipment. For fire-resistant solutions of industrial buildings please refer
to our dedicated SIIMCO COMFORT SA building product range.

6
TECH SA solutions for any industrial application

Chimneys & exhausts

Tanks & vessels

Boilers & ovens

Pipe work

Process equipment

The insulation of industrial process plants and equipment places high demands on the system designer,
installer and the insulation supplier.

SIIMCO is working closely with industrial process designers, operators and contractors to develop a range of
industry solutions that meet any insulation requirement:
 Providing a choice of products that meet demands for flexibility and ease of installation.
 Are able to cope with the daily stresses of expansion and contraction, vibration and fluctuating temperature.
 On tanks, vessels, pipes and other process equipment.
 In power generation, oil & gas, chemical and other processing industry.

7
1. Boilers & Ovens
          
           
            
         
          
         
          
           
       
TECH SA           
         
             
              
 
a. Boiler walls
b. Boiler tops
c. Dead spaces

a. Boiler walls
             
          
           
       TECH SA   
              
           
            
     TECH SA Wired Mat     
       TECH SA Wired Mat  TECH SA Slab
               
                 
       TECH SA Wired Mat  TECH SA Slab    
            
     

8
TECH SA solutions for any industrial application

b. Boiler Tops

            

         

          

       

TECH SA Wired Mat     

     

      

       

    

TECH SA Slab       


         
            
    

c. Dead Spaces
          
    …    
         
   
   TECH SA Loose Wool      
           
         
        

9
2. Chimneys & exhausts
          
           
           
            
          
           
          
        
  

Industrial chimneys and exhausts – TECH SA solutions for circular and


rectangular structures

                  
            
TECH SA               
        

      TECH SA slab   
        
          
          
         
          
      

TECH SA Wired Mat         
          

TECH SA Pipes Section         
             
  TECH SA Pipe Section        
      

10
TECH SA solutions for any industrial application

a. Industrial chimneys – TECH SA flexible and safe


solutions
       
       
        
   TECH SA Pipe Section   
        
         
          
TECH SA Wired Mat     
       
           
      

b. Flue gas and hot air ducts – TECH SA solutions


combining thermal efficiency and safety
          
         
      
  TECH SA      
         
 
           
       
          
          
       
       
        
         
     

11
3. Tanks & vessels
             
           
            
            
          
   

TECH SA insulation solutions for conserving heat and cold


        
            
     TECH SA   
 
TECH SA Slab  TECH SA Wired Mat     
        TECH SA  
          
    TECH SA    
      

a. Tank roofs – TECH SA thermal insulation with high mechanical strength


      TECH SA          
               
    TECH SA Slab         
         TECH SA Slab     
    
  
    
     
    
    
   
   
   
  

12
TECH SA solutions for any industrial application

b. Tank walls
         

         

     TECH SA Slab  TECH SA

Wired Mat     

    

c. Dead spaces – TECH SA insulation for difficult-to-access


areas
            
          
       TECH SA loose wool    
         
      

13
4. Pipe Work
         
        
       
         

         

   


         

       

         

        

TECH SA solutions            
                 
                
        
          TECH SA Pipe Section    
                
               
               
     TECH SA Wired Mat    

a. Small & Medium process pipes – TECH SA pipe section


preformed range
TECH SA Pipe Section          
         
            

TECH SA Pipe Section         
             
              
          – 

14
TECH SA solutions for any industrial application

b. Large process pipe – TECH SA flexible pipe insulation range

           
       TECH SA Wired Mat    
     

TECH SA Wired Mat          
              
        

c. Pipe flanges and valves


         
          
   
          
         

   TECH SA Wired Mat  


        
     
       
     
        
      

Loose wool               
         

15
5. Process equipment
           
          
          
               
         
  

TECH SA Wired Mat      


        
        
         
   

a. Heat exchangers and small equipment


          
        TECH SA Wired Mat
               
             
              
             0.

b. Turbine insulation, which withstands heat and vibration


           
           
            
       
       
             
          
          
        TECH SA Wired Mat 
   
16
TECH SA product naming structure

Example: TECH SA Slab 100


1 2 3 4

1. Product group
           
       

2. Product form

         

3. Indicating performance and specific characteristic of the product.

4. Facing & wire mesh type:


  
      
       

17
SIIMCO TECH SA product range
for all industrial applications

                
              
  
               

                 
            
            
             
    
      COMFORT and TECH       
            
  
COMFORT SA product range             
             
TECH SA product range         0   
     
     
   
      
    
    
    
    
     
    
 

18
SIIMCO TECH SA product range

TECH SA slab
TECH SA Slab 100

Characteristic Symbol Unit Quantities and measured values Standard

   °          
λ [W / (m•K)] 0.041 0.047 0.065 0.086 0.115 0.150 0.195  

  
     
 

       


   
      


      
   

     

          

TECH SA Slab 130

Characteristic Symbol Unit Quantities and measured values Standard

   °          
λ [W / (m•K)] 0.041 0.047 0.062 0.080 0.106 0.134 0.170  

  
     
 

       


   
      


      
   

     

      

19
TECH SA Pipe Section
TECH SA Pipe Section 100
Characteristic Symbol Unit Quantities and measured values Standard
 °       
 
 
λ [W / (m•K)] 0.041 0.048 0.065 0.088
 
  
     
 
       
    
      

      
   

   ≤     


     .   
     
         
 
  
         

         

TECH SA Pipe Section 130


Characteristic Symbol Unit Quantities and measured values Standard
 °       
 
 
λ [W / (m•K)] 0.041 0.047 0.063 0.085
 
  
     
 
       
    
      

      
   

   ≤     


   .   
 
     
         
 
  
         

         

20
SIIMCO TECH SA product range

TECH SA Wired Mat


TECH SA WM 80
Characteristic Symbol Unit Quantities and measured values Standard
 °          
 
λ [W / (m•K)] 0.041 0.048 0.068 0.097 0.134 0.183 0.248  

       


   
      
  
       
   

      
   
  
     ≤   
    
   
 
     
             

       


 
         

TECH SA WM 100
Characteristic Symbol Unit Quantities and measured values Standard
 °          
 
λ [W / (m•K)] 0.041 0.047 0.065 0.086 0.115 0.150 0.195  

       


   
      
  
       
   

      
   
  
     ≤   
    
   
 
     
          

       


 
         

21
TECH SA WM 130
Characteristic Symbol Unit Quantities and measured values Standard
 °          
 
λ [W / (m•K)] 0.041 0.047 0.062 0.080 0.106 0.134 0.170  

       


   
      
  
     
 


      
   

   ≤     


        
     
     
        

       


 
         

    


       
22
TECH SA solutions for any industry application
To learn more, please visit www.siimco.com.sa

23
Tel : +966(0)143927666
Fax: +966(0)143928999
P.O. BOX 57774
Yanbu Industrial area 11574
Kingdom Of Saudi Arabia
[email protected]
www.siimco.com.sa Saudi International Insulation Manufacturing Co. (SIIMCO)

You might also like