Samsung DVM Chiller InstallationManual
Samsung DVM Chiller InstallationManual
Samsung DVM Chiller InstallationManual
RD✴✴✴MHXG Series
AM✴✴✴XMDEH Series
AM✴✴✴XMDGH Series
Air Conditioner
installation manual
For information on Samsung’s environmental commitments and product specific regulatory obligations e.g. REACH
visit: samsung.com/uk/aboutsamsung/samsungelectronics/corporatecitizenship/data_corner.html
2
Safety precautions
Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.
t Always disconnect the air conditioner from the power supply before servicing it or
accessing its internal components.
WARNING t Verify that installation and testing operations are performed by qualified personnel.
ENGLISH
t Verify that the air conditioner is not installed in an easily accessible area.
General information
fCarefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order
to be able to use it as reference after installation.
fFor maximum safety, installers should always carefully read the following warnings.
fStore the operation and installation manual in a safe location and remember to hand it over to the new owner if the air
conditioner is sold or transferred.
fThis manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types
of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be
responsible for damages arising from the use of non compliant units.
fThe manufacturer shall not be responsible for damage originating from unauthorized changes or the improper
connection of electric and requirements set forth in the “Operating limits” table, included in the manual. Making such
changes or improper connections may damage the units and invalidate the warranty.
fThe air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable
to be installed in areas used for laundry.
fDo not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply.
fIn order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact
SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
fAlways remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations
should be performed by qualified personnel only.
fThe unit contains moving parts, which should always be kept out of the reach of children.
fDo not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may
cause electric shocks or fires.
fDo not place containers with liquids or other objects on the unit.
fAll the materials used for the manufacture and packaging of the air conditioner are recyclable.
fThe packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with
current laws.
fThe air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air
conditioner must be disposed of in authorized centers or returned to the retailer so that it can be disposed of correctly
and safely.
fThis appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play
with the appliance.
fFor use in Europe : This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play
with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
fWhen the product operates in heat mode during winter time, it operates protection mode when the outdoor
temperature drops below 0°C. Therefore, supply the power during winter time. If the power is not supplied, compressor
protection mode will not operate and cause product malfunction.
3
Safety precautions
Installing the unit
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines. Always
disassemble the electric lines before the refrigerant tubes.
fUpon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears
damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the
authorized technician has collected the material from the retailer.)
fAfter completing the installation, always carry out a functional test and provide the instructions on how to operate the air
conditioner to the user.
fDo not use the air conditioner in environments with hazardous substances or close to equipment that release free flames
to avoid the occurrence of fires, explosions or injuries.
fOur units should be installed in compliance with the spaces shown in the installation manual, to ensure accessibility from
both sides and allow repairs or maintenance operations to be carried out. The unit’s components should be accessible
and easy to disassemble without endangering people and objects.
fFor this reason, when provisions of the installation manual are not complied with, the cost required to access and repair
the units (in SAFETY CONDITIONS, as set out in prevailing regulations) with harnesses, ladders, scaffolding or any other
elevation system will NOT be considered part of the warranty and will be charged to the end customer.
4
Outdoor unit type
Shape
ENGLISH
AM040✴XMDEH
1phase AM050✴XMDEH
AM060✴XMDEH
Model Cooling and Heating
AM040✴XMDGH
3phase AM050✴XMDGH
AM060✴XMDGH
Installation combination
fYou must install the indoor unit that uses R-410A only.
fIf sum capacity of the combined indoor units exceeds the capacity of an outdoor unit, the capacity of each indoor unit is
reduced below the rated capacity. Therefore, keeping the combination of indoor units within the capacity of an outdoor
unit is recommended.
5
Deciding to where to install the outdoor unit
Decide the installation location based on the following condition and obtain the user’s approval.
fAvoid a place that may disturb your neighbor. Noise may occur from the outdoor unit and the discharged air may run into
the neighborhood. (Be careful of the operation time in a residential area)
fInstall the outdoor unit on a hard and even area that can support its weight.
fChoose a flat place where rainwater does not settle or leak.
fChoose a place that will avoid strong winds.
fChoose a place that is well ventilated and allows enough space for repairs and service. (Discharge duct can be purchased
privately.)
fChoose a place where the connection of refrigerant pipe between an indoor unit and outdoor unit is within allowed
distance.
fMake sure that the condensed water dripping from the drain hose runs out properly and safely.
fChoose a place where flammable gas does not leak.
fChoose a place where the unit could not come into contact with snow and rain.
fWhen installing the outdoor unit near sea shore, make sure it is not directly exposed to sea breeze.
- When installing the outdoor unit near sea shore, consult the qualified installer since the places above require additional
measures for corrosion resistance. (You should remove salt and dust of a heat exchanger at least once a year.)
Outdoor unit
Sea Sea
6
t Install the indoor unit away from any interfering sources such as radio, computer, stereo equipment and also
CAUTION
select a place where the electrical wiring work and an indoor unit installation are possible.
- Especially keep the unit at least 3m away from the electrical equipment in an area where weak
electromagnetic waves are generated and install the protection tube to protect the main power cable and
communication cable.
- Make sure that there is no equipment that genetrates electromagnetic waves. If so, malfunction of the control
system may occur due to the effect of the electromagnetic wave. (For example: The remote control sensor of
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the indoor unit may not have good reception in an area with fluorescent lamp style lighting.)
t Make sure the outdoor unit is installed in a safe place where it will not be obstructed by snowfall. The frame
should be installed in a place where the air inlet and heat exchanger of the unit are not buried in the snow.
t A ventilation system may be required when the outdoor unit is installed in a closed space or room, even though
R-410a is not poisonous or flammable.
t Install railing around the outdoor unit to prevent it falling when the unit is installed on a high place such as the
roof of the building.
t Avoid installing the units in places near an exhaust pipe and ventilating opening exposed to corrosive gas,
oxides of sulfur, ammonia gas or sulfur gas herbicides. (These places need additional anticorrosive treatments.
Please contact manufacture to avoid corroding copper pipes or soldered parts.)
t There shouldn’t be any inflammable material such as wood and oil around the indoor unit. Otherwise, external
fire may spread to the product.
t According to the condition of power supply, electric noise or unstable voltage can occur malfunction of electric
parts or control system. (At the ship or places using power supply from electric generator… etc)
Breaker
1m or more
1.5m or m
ore
or m ore
ore
m
1.5 or m
or m
m Outdoor Unit
1.5
1m
more
3m or
Stereo
fMake sure that the water dripping from the drain hose runs away correctly and safely.
fYou should repaint or protect the damaged part so that the paint of the cabinet does not peel off and become rusty
during installation. When the cabinet becomes rusty, the life of an outdoor will be reduced.
7
Installation location
fMake a space for ventilation and service as seen in the picture.
fWhen multiple outdoor units are combined for installation, allow enough space for ventilation against a wall. If the
ventilation space is not allowed, product malfunction may occur.
fThe side with logo is the front side of the outdoor unit.
❋ Figure Description
❋ When the air outlet is opposite the wall ❋ When the air outlet is toward the wall (Unit : mm)
300 or more
1500 or more
❋ When 3 sides of the outdoor unit are blocked by the wall ❋ The upper part of the outdoor unit is blocked and the air
outlet is toward the wall
300 or more
1500 or more
2000 or more
❋ The upper part of the outdoor unit is blocked and the air ❋ When the walls are blocking front and the rear of the
outlet is opposite the wall outdoor unit
300 or more
500 or more
300 or more
1500 or more
8
When installing more than 1 outdoor unit
❋ When 3 sides of the outdoor unit are blocked by the wall (Unit : mm)
300 or more
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300 or more 600 or more 600 or more 600 or more
❋ When the walls are blocking front and the rear of the outdoor units
300 or more
1500 or more
❋ When front and rear side of the outdoor unit is toward the wall
1500 or more 600 or more 3000 or more 3000 or more 300 or more
t Should adopt bar type louver. Don’t use a type of rain resistance louver.
WARNING
[Bar type louver] [Rain resistance louver]
t Louver specifications.
- Angle criteria : less than 20˚
- Opening ratio criteria : greater than 80%
9
Installation location
Moving the Outdoor Unit
fSelect the moving route in advance.
fBe sure that moving route is safe from the weight of the outdoor unit.
fDo not slant the product more than 30˚ when carrying it. (Do not lay the product down sideways.)
fThe surface of the heat exchanger is sharp. Be careful not to get injured while moving and installing.
Wood palette
fMoving the outdoor unit by lifting up and carrying due to the short travel distance.
- Two people should carry the outdoor unit by holding transportation handle.
- Be careful not to damage the heat exchanger of the rear side of the outdoor unit during
transportation.
- Be careful not to get hurt by the sharp surface of the heat exchanger.
10
Base ground work
ENGLISH
< When installing on the ground > < When installing on the roof >
fThe outdoor unit should be supported within the range of measurement below for base ground work.
(Unit : mm)
Anchor bolt position
330
360
384
620
940
fWhen the outdoor unit needs to be supported, fix it with wire as shown in the picture.
- Slightly unwind the four screws on the cover top of the outdoor unit.
- Wind wires round the four screws and fasten the screws again.
- Fix the wires to the ground.
t If the outdoor unit is not fixed securely, product may fall and it might cause loss of life or property damage.
CAUTION t Do not install the outdoor unit on a wood palette.
t Fix the outdoor unit securely to the base ground with anchor bolts.
t The manufacturer is not responsible for the damage occurred by not adhering to the standard of the installation.
t To protect the outdoor unit from external condition such as rain, install it on the base ground and connect the
drain pipe to the drainage.
11
Refrigerant pipe installation
Refrigerant pipe work
fThe length of refrigerant pipe should be as short as possible and the height difference between an indoor unit and
outdoor unit should be minimized.
fThe piping length between the outdoor unit and the indoor unit may not exceed the allowable piping length, height
difference, and the allowable length after branching is done.
fThe pressure of the R-410A is high. Use only certified refrigerant pipe and follow the installation method.
fAfter pipe installation, charge the refrigerant according to the length of the pipe and R-410A refrigerant should be used.
fUse clean refrigerant pipe and there shouldn’t be any harmful ion, oxide, dust, iron content or moisture inside pipe.
fUse tools and accessories that fit on R-410A only.
t When installing, make sure there is no leakage. When collecting the refrigerant, stop the compressor first before
WARNING removing the connection pipe. If the refrigerant pipe is not properly connected and the compressor works
with the service valve open, the pipe inhales the air and it makes the pressure inside of the refrigerant cycle
abnormally high. It may cause explosion and injury.
12
Selecting refrigerant pipe
Temper grade and minimum thickness of the refrigerant pipe
ENGLISH
ø9.52 0.7
Annealed
ø12.70 0.8
ø15.88 1.0
ø19.05 0.9
Drawn
ø22.23 0.9
t For pipes larger than Ø 19.05, drawn type (C1220T-1/2H or C1220T-H) type copper pipe must be used. If a
CAUTION
annealed type (C1220T-O) copper pipe is used, pipe may break due to its low pressure resistance and cause
personal injury.
fInstall the refrigerant pipe according to main pipe size of each outdoor unit capacity.
fWhen the pipe length between an outdoor unit and the farthest indoor unit including elbow exceeds 90m, the gas pipe
size should be upgraded one step among the main pipes from the outdoor unit to the first Y-joint. (The liquid pipe size
will be maintained.)
fIf the capacity of the outdoor unit can decline due to the pipe length, upgrade the pipe size one step (gas pipe).
First Y-joint
13
Refrigerant pipe installation
Selecting Y-joint
fSelect the first Y-joint according to main pipe size of each outdoor unit capacity.
fSelect the other Y-joints according to the total indoor unit capacity under the selected Y-joint.
Pressure regulator
Taping
Flow meter
High pressure hose
14
Direction of the pipe when brazing
fBrazing the pipe should be done with the pipe headed downward or horizontally.
fAvoid brazing with the pipe headed upward.
t The test liquid used to detect leakage after pipe brazing should be the designated one. The use of the test liquid
CAUTION containing sulfur element may cause pipe corrosion.
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Cutting or Flaring the pipes
fMake sure that you prepared the required tools.
- Pipe cutter, reamer, flaring tool and pipe holder, etc.
fIf you want to shorten the pipe, cut it using a pipe cutter ensuring that the cut edge remains at 90° with the side of the pipe.
- There are some examples of correctly and incorrectly cut edges below.
Pipe cutter
90° Oblique Rough Burr
Pipe
fTo prevent a gas leak, remove all burrs at the cut edge of the pipe using a reamer.
fCarry out flaring work using flaring tool as shown below.
[Flaring tool]
A
York
Flaring bar
Flaring bar
Pipe
Clutch type Wing nut type Pipe Flare nut
A(mm)
Pipe diameter (mm) Flare tool for R-410A Conventional flare tool
clutch type Clutch type Wing nut type
ø6.35 0~0.5 1.0~1.5 1.5~2.0
ø9.52 0~0.5 1.0~1.5 1.5~2.0
ø12.70 0~0.5 1.0~1.5 1.5~2.0
ø15.88 0~0.5 1.0~1.5 1.5~2.0
t If foreign matters or BURRs are not removed after cutting pipe, refrigerant gas may leak.
CAUTION t If foreign matters enter inside the pipe, the important interior parts of the unit may get damaged or product
efficiency will be reduced. So, the direction of pipe should be downward during pipe cutting or flaring.
15
Refrigerant pipe installation
Tightening flare connection area
fCheck that the flaring is properly made.
fAlign the center of the piping and sufficiently tighten the flare nut with fingers. Finally, tighten the flare nut with torque
wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening
follows the arrow on the wrench.
fMake sure to use ester oil to coat the flare connection section.
Pipe
45° ±2°
R 0.4~0.8
ø9.52 333~407 12.8~13.2
90° ±2°
D
ø12.70 505~615 16.2~16.6 L
16
Pipe installation for an outdoor unit
Pipe direction
The refrigerant pipe can be pulled out from front, flank, rear, and bottom side, so install it depending on the installation site
condition.
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Caution for using knock-out hole
CAUTION t Make sure not to damage the exterior of the outdoor unit.
t Remove all burrs at the edge of the knock-out hole and apply the paints it to prevent
rust.
t Use a cable tube and bushing to prevent a cable from being damaged when passing
through a knock-out hole.
t After installing pipes, block the unused knock hole to prevent small animal from
entering. However, the radiant heat hole (A) should be able to intake air.
Classification Front, flank, rear side of pipe connection Bottom side of pipe connection
t Separate the knock-out hole at the bottom
t First, remove the pipe cover from unit.
side of the unit and install the pipe.
t Separate the knock-out hole to use. If
t After installing and insulating the pipe,
Working process
the hole is open, small animals such as
close up the remaining gap. If the gap
squirrels and rats may get into the unit
remains open, small animals such as rats
through the hole and the unit may be
and squirrels may get inside the unit and
damaged.
cause damage to the unit.
17
Refrigerant pipe installation
Refrigerant pipe installation examples
18
Classification Y-joint connection Y-joint / EEV kit connection
The distance between the outdoor unit and the farthest indoor unit ≤ 150m
Actual Length Ex) 8 indoor units Ex) 6 indoor units
a+b+c+d+e+f+g+p≤ 150m a+b+c+d+j ≤ 150m
Maximum
Outdoor unit
allowable Equivalent
~ Indoor The distance between an outdoor unit and the farthest indoor unit ≤ 175m
length of length
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units
pipe
Main pipe The main pipe(a) from the outdoor unit to the first Y-joint should be less than
length 110m.
Total length The sum of the total length of pipes should be less then 300m.
Maximum Outdoor unit Height H1: The difference of height between an outdoor unit and indoor unit < 50m
allowable ~ Indoor
height units Height H2: The difference of height between indoor units ≤ 15m
❋ When the equivalent length between an outdoor unit and the farthest indoor unit exceeds 90m, upgrade the low
pressure pipe of the main pipe one step.
19
Refrigerant pipe installation
Connection by header joint
Outdoor unit
Header joint
Indoor unit
Header joint
f g
Y-joint
H1
c H2
Indoor unit
❋ When the equivalent length between an outdoor unit and the farthest indoor unit exceeds 90m, upgrade the low
pressure pipe of the main pipe one step.
20
Refrigerant pipe work
Refrigerant Y-joint installation
Install the Y-joint ‘horizontally’ or ‘vertically’.
fInstall horizontally
ENGLISH
fInstall vertically
t When using A~J type of Y-joint, connect the Y-joint to the pipe with the provided reducer.
NOTE t When using K~Z type of Y-joint, connect the Y-joint to the pipe by cutting the inlet of the Y-joint or provided
reducer properly.
10~15mm or more
Pipe connection
Reducer
Reducer
Rear
Pipe
Gas/liquid side Y-joint
Connect to Front
outdoor unit
Main pipe Minimum straight line distance
±15°
(500mm or more)
❋ Install the Y-joint within ±15° on the
horizontal or on the vertical.
21
Refrigerant pipe installation
Correct use Incorrect use
(The insertion depth of connecting pipe) (The insertion depth of connecting pipe)
Basic specification
When cutting
connection part
Connecting pipe Connecting pipe
t When inserting connecting pipe into the Y-joint, please comply with the installation regulation.
CAUTION
To indoor unit
To outdoor unit To indoor unit To outdoor unit
Reducer Reducer
fBlock the unused pipes end with caps if the number of connected indoor unit is fewer than header joint ports.
22
t When using A~J type of header joint, connect the header joint to the pipe with provided reducer.
CAUTION t When using K~Z type of header joint, connect the header joint to the pipe by cutting the provided reducer
properly.
t Connect the header joint in order respecting the number of the indoor unit.
t Connect the indoor unit as the highest capacity comes first.
ENGLISH
10~15mm or more
±10° or
Should be horizontal
less
Pipe
Liquid side
Should be horizontal
±15° or
less
Should be
horizontal
Should be horizontal
±15° or less
Should be horizontal
Gas side ±10° or less
23
Refrigerant pipe installation
Performing air tightening test
fUse tools for R-410A only to prevent the inflow of foreign substances and to resist the internal pressure.
fUse dry Nitrogen gas to do an airtight test as below.
Continue to apply pressure for minimum After applying Nitrogen gas, check the change of pressure using
24 hours to check if the pressure drops. pressure regulator.
If the pressure is changed, apply soapy water to check the leak. Check
If the pressure drops, check if there is a gas leak.
the pressure of the gas again.
Nitrogen gas
t If the joint of high pressure side is disconnected and the nitrogen gas come into contact with human body, injury
CAUTION may occur. Tighten the joint connection firmly to prevent dangerous situation.
24
Vacuuming a pipe and an indoor unit
fUse the tools for R-410A only to prevent the inflow of foreign substances and resist
against the internal pressure.
fUse the vacuum pump with the check valve to prevent pump oil from flowing
backward while the vacuum pump is stopped suddenly.
fUse the vacuum pump that can be vacuumed up to 666.6Pa(5mmHg).
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fClose the service valve of the liquid side pipe, gas side pipe completely when
performing air tightening test or vacuum drying.
Vacuum
pump
Vacuum the liquid pipe and gas pipe Make sure to install check valve to prevent pump oil from
using the vacuum pump. flowing into the pipe.
Yes
Pressure Increase Vacuum destruction due to the
moisture inside the pipe
t Apply pressure with Nitrogen gas of
0.05 MPa (gauge pressure).
No
Perform vacuum drying again up to
-100.7 kPa (gauge pressure), 5 torr (for
Charging additional refrigerant according 2 hours or longer) and evaluate the
to piping length vacuum
No Yes
Pressure Increase
t If the pressure rises in an hour, either water remains inside the pipe, or there will be a leak.
CAUTION
25
Refrigerant pipe installation
Selecting additional refrigerant charging
fBasic refrigerant
The basic amount of additional refrigerant charged at a factory
Additional refrigerant charging calculation = The sum of total length of Ø 9.52 liquid pipe(m) x 60g + the sum of
total length of Ø 6.35 liquid pipe(m) x 20g
Ex) a(Ø 9.52)=40m, b+c+d(Ø 9.52)=15m, e+f+g(Ø 6.35)=15m
The amount of additional refrigerant = 55m x 60g + 15m x 20g = 3600g
26
2. The amount of additional refrigerant for each indoor unit
(Unit : kg)
Capacity (kW)
1.5 1.7 2.2 2.8 3.6 4.5 5.6 6 7.1 8.2 9 11.2 12.8 14 16
Model
Slim 1way cassette (JSF)
0.25 0.25 0.25 0.32 0.32
(AM✴✴✴FN1DEH✴ / AM✴✴✴JN1DEH✴)
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Interior 1way cassette (AM✴✴✴HN1DEH✴) 0.15 0.15
2way cassette (AM✴✴✴FN2DEH✴) 0.31 0.47
4Way Casette S (AM✴✴✴FN4DEH✴) 0.45 0.45 0.45 0.45 0.57 0.69 0.69
360 casette (AM✴✴✴KN4DEH✴) 0.45 0.45 0.45 0.45 0.69 0.69 0.69
Floor Standing Unit (AM✴✴✴FNFDEH✴) 0.22 0.32 0.32
4way cassette S (600×600) (AM✴✴✴FNNDEH✴) 0.29 0.29 0.29 0.29 0.37 0.37 0.37
Slim duct (AM✴✴✴FNLDEH✴) 0.17 0.17 0.17 0.26 0.35 0.35 0.45 0.42 0.42 0.62 0.62
MSP duct (AM✴✴✴FNMDEH✴) 0.24 0.24 0.24 0.28 0.28 0.28 0.32 0.54 0.68 0.68 0.91
Global duct (AM✴✴✴HNMPKH✴) 0.22 0.22 0.22 0.22 0.31 0.38 0.38 0.38
Global duct(HSP) (AM✴✴✴HNHPKH✴) 0.38 0.38 0.38
Ceiling (AM✴✴✴FNCDEH✴ / AM✴✴✴JNCDKH✴) 0.39 0.39 0.56 0.95
Console (AM✴✴✴FNJDEH✴) 0.16 0.27 0.27 0.27 0.27
Neo forte (AM✴✴✴FNTDEH✴) 0.24 0.24 0.24 0.24 0.36 0.36
Neo forte (with EEV) (AM✴✴✴FNQDEH✴) 0.34 0.34 0.34 0.34 0.51 0.51 0.51
AR5000 (AM✴✴✴JNADKH✴) 0.16 0.16 0.19 0.25 0.25 0.52 0.52 0.52
AR5000 (with EEV) (AM✴✴✴JNVDKH✴) 0.22 0.22 0.25 0.34 0.34 0.71 0.71 0.71
HSP duct (AM✴✴✴FNHDEH✴) 0.68 0.68 0.68
Boracay (AM✴✴✴KNTDEH) 0.24 0.24 0.32 0.32 0.49 0.49 0.49
Boracay (with EEV) (AM✴✴✴KNQDEH) 0.24 0.24 0.32 0.32 0.49 0.49 0.49
Ex) When the indoor unit AM022FN1DEH and AM056FN4DEH are combinated
Additional refrigerant charging = 250g + 450g = 700g
3. The total amount of additional refrigerant charging = the amount of refrigerant charging for pipe + the amount of
refrigerant for each indoor unit.
Ex) The amount of additional refrigerant charging = 3600g + 700g = 4300g
13mm
50mm
27
Refrigerant pipe installation
fBe sure to plug the rest of drain holes not connected with drain plugs using drain caps.
Drain cap
Drain plug
Insulation(Cooling, Heating)
Standard High humidity
Pipe Pipe size (mm) Remarks
[30°C, 85%] [30 °C, 85% or more]
EPDM, NBR
Ø6.35~Ø9.52 9t I
Liquid pipe
Ø12.70~Ø50.80 13t I
Ø6.35 13t 19t
Ø9.52 Heat resisting temperature is
Ø12.70 more than 120°C
Gas pipe
Ø15.88 19t 25t
Ø19.05
Ø22.23
28
Insulating refrigerant pipe
fYou must insulate refrigerant pipe, Y-joint, header joint, and pipe connection area.
fIf you insulate the pipes, the condensed water does not fall from the pipes.
fCheck if there are any insulation cracks on the bent pipe.
Insulation Clamp
Insulation
ENGLISH
Indoor unit
Indoor unit
Gas side pipe
Liquid side pipe Install the insulation to be
overlapped
Liquid pipe
Gas pipe
Gas pipe Liquid pipe
t Install the insulation not to be get wider and use adhesive on the connection part of it to prevent moisture
CAUTION
entering.
t Bind the refrigerant pipe with insulation tape if it is exposed to outside sunlight. (When binding the pipe with
finishing tape, be careful not to reduce the thickness of the insulation.)
t Install the refrigerant pipe respecting that the insulation does not get thinner on the bent part or hanger of pipe.
t When the thickness of insulation is reduced, supplement the reduced thickness with additional insulation.
Hanger
Additional insulation
29
Refrigerant pipe installation
Insulating the header joint
fFasten the header joint using a cable tie and cover the connected part. Insulation
fInsulate the header joint and the brazing part and wrap the connected part with an
adhesive insulation tape to prevent dew formation.
30
Wiring work
fWiring work should be performed in accordance with related laws such as ‘Technical specification on electric installation’,
‘Wiring regulations’ or ‘Installation manual’.
fCopper cable should be used for wiring work and all the wires or parts should be rated products.
fWiring work should be performed by a company certified by an electric power company.
ENGLISH
fRefer to the circuit diagram attached to the outdoor unit for detailed wiring work.
fWiring work should be performed after disconnecting main circuit breaker and Y-joint switch.
fYou must perform grounding work .
(Grounding resistance value should be less than 100Ω.)
When ELCB is installed, protective grounding resistance value can be applied.
(When the ELCB is 100mA, 0.1sec, protective grounding resistance value should be less than 250Ω at a place where
electric danger is high and should be less than 500Ω at other places. )
fElectric wiring circuit diagram displays outline only.
fDo not connect a heater to an outdoor unit and do not install a duct which you arbitrarily remodeled.
- Failure to do so may result in reduced capacity of an air conditioner, electric shock, and fire.
fDo not connect the grounding wire to that of gas pipe, water pipe, lightning rod, or telephone.
- Gas pipe: If the gas leaks, explosion or ignition may occur.
- Water pipe: If rigid vinyl pipe is used, grounding effect will not work.
- Grounding wire and lightning rod of telephone: The electric potential of grounding wire may rise abnormally in the
falling of a thunderbolt.
fThe ELB for ground-fault protection only should be combined with MCCB or fuse equipped load breaker switch. In this
case, you should use the one that has at least the same or more capcity as fuse capacity or the rated current of MCCB.
fUse the wires that comply with regulated specification and firmly connect to the terminal board. Then tighten it with the
screws provided so that the terminal board cannot be moved by external force. (The connecting cable and the grounding
terminal should be locally procured). When wiring, the connection cable shouldn’t be too tight.
fApply silicon at the end of CD pipe so that rainwater does not enter.
Silicone
31
Wiring work
Overall System Configuration
Connection of the power cable (1 phase 2 wires)
Distribution board Outdoor unit Indoor unit
1 phase 1 phase
2 wires 2 wires
220V-240~ 220V-240V~
Or
Or MCCB + ELCB
ELCB MCCB + ELB
ELB
220V
Earth
Communication
cable
Wired remote Earth
controller
1 phase 1 phase
2 wires 2 wires
220V-240~ 220V-240V~
Or Or
ELCB MCCB + MCCB + ELCB
ELB ELB
Wired remote
Earth controller
EEV kit
Communication
cable
32
Connection of the power cable (3 phase 4 wires)
Distribution board Outdoor unit Indoor unit
3 phase 1 phase
4 wires 2 wires
380V~ 220V-240V~
Or
Or MCCB + ELCB
ENGLISH
ELCB MCCB + ELB
ELB
220V
Earth
Communication
cable
Wired remote Earth
controller
3 phase 1 phase
4 wires 2 wires
380V~ 220V-240V~
Or Or
ELCB MCCB + MCCB + ELCB
ELB ELB
Wired remote
Earth controller
EEV kit
Communication
cable
33
Wiring work
Specification for circuit breaker and power supply cord
fPower supply cord is not supplied with air conditioner.
fSelect the power supply cord in accordance with relevant local and national regulations.
fWire size must comply with the applicable local and national code.
fThe appliance shall be provided with a certified power supply cord and interconnection cord complying with the national
regulations of the countries in which the appliance is to be sold.
fPower supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible
cord. (Code designation IEC : 60245 IEC 57 / CENELEC : H05RN-F)
(Note2) This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal
to Ssc value at the interface point between the user’s supply and the public system. It is the responsibility of the
installer or user of the equipment to ensure, by consultation with distribution network operator if necessary, that the
equipment is connected only to a supply with a short-circuit power Ssc greater than or equal to Ssc value.
5JHIUFOJOHUPSRVF LHGtDN
Communication : F1, F2
M4 12.0~18.0
3 phase AC power: 1(L), 2(N), L, N, L1(R), L2(S), L3(T), N
M5 20.0~30.0 1 phase AC power : 1(L), 2(N), L, N
34
Selecting compressed ring terminal
fSelect a compressed ring terminal of a connecting power cable based on a nominal dimensions for cable.
fCover a compressed ring terminal and a connector part of the power cable and then connect it.
Silver solder
ENGLISH
Nominal dimensions for cable (mm2) 4/6 10 16 25 35 50 70
Nominal dimensions for screw (mm) 4 8 8 8 8 8 8 8 8 8
Standard dimension (mm) 9.5 15 15 16 12 16.5 16 22 22 24
B
Allowance (mm) ±0.2 ±0.2 ±0.2 ±0.3 ±0.3 ±0.3 ±0.4
Standard dimension (mm) 5.6 7.1 9 11.5 13.3 13.5 17.5
D +0.3 +0.3 +0.3 +0.5 +0.5 +0.5 +0.5
Allowance (mm)
-0.2 -0.2 -0.2 -0.2 -0.2 -0.2 -0.4
Standard dimension (mm) 3.4 4.5 5.8 7.7 9.4 11.4 13.3
d1
Allowance (mm) ±0.2 ±0.2 ±0.2 ±0.2 ±0.2 ±0.3 ±0.4
E Min. 6 7.9 9.5 11 12.5 17.5 18.5
F Min. 5 9 9 13 15 13 13 14 20
L Max. 20 28.5 30 33 34 38 43 50 51
Standard dimension (mm) 4.3 8.4 8.4 8.4 8.4 8.4 8.4 8.4
d2 + 0.2 +0.4 +0.4 +0.4 +0.4 +0.4 +0.4 +0.4
Allowance (mm)
0 0 0 0 0 0 0 0
t Min. 0.9 1.15 1.45 1.7 1.8 1.8 2.0
35
Wiring work
Installing grounding wire
fGrounding must be done by a qualified installer for your safety.
fUse the grounding wire by referring to the specification of the electric cable of the outdoor unit.
Installation place
High humidity Average humidity Low humidity
Power condition
Perform the grounding work Perform the grounding work 3 if
Voltage of lower than 150V
3. Note 1) possible for your safety. Note 2)
Must perform the grounding work 3. Note 1)
Voltage of higher than 150V
(In case of installing circuit breaker as well)
1. Grounding work 3
NOTE t Grounding must be done by your installation specialist.
t Check if the grounding resistance is lower than 100Ω. When installing a circuit breaker that can cut the electric
circuit within 0.5 second in case of a short circuit, the allowable grounding resistance should be 30~500Ω.
2. Grounding at dry place
t The grounding resistance is should be lower than 100Ω. (It should not be higher than 250Ω)
- Use the rated grounding wire by referring to the specification of the electric cable of the outdoor unit.
When using the terminal for grounding only When using grounding of the switch board
36
Grounding work
If the power distribution circuit does not have a grounding or the grounding does not comply with specifications, a ground
rod must be installed.
The corresponding accessories are not supplied with the air conditioner.
1. Select a grounding rod that complies with the specifications given in the illustration.
ENGLISH
Copper wire
Carbon rod Compressed ring terminal (Terminal M4)
30cm
t The grounding wire for the telephone line cannot be used to ground the air conditioner.
CAUTION
t When the grounding rod is installed in a place where many people pass by, you must fix it firmly.
CAUTION
4. Carefully check the installation, by measuring the grounding resistance with a ground resistance tester.
- If the resistance is above required level, drive the grounding rod deeper into the ground or increase the number of
grounding rods.
5. Connect the grounding wire to the electrical component box inside of the outdoor unit.
37
Setting indoor unit option switch and key function
PBA shape
AM✴✴✴✴XMD✴H Series
FLOW SWITCH
External Con
S/W for setting number of connecting indoor units
38
Setting the number of connecting indoor units
Ex : When you connect 3 indoor units, set SW02 to 3
AM✴✴✴✴XMD✴H Series
SW01 SW02
ENGLISH
Unit digit Unit digit
S/W function
AM✴✴✴✴XMD✴H Series
39
Setting indoor unit option switch and key function
DIP S/W specification setting
AM✴✴✴✴XMD✴H Series
TACT Number of
Content SEG1 SEG2 SEG3 SEG4 Remark
switch presses
Press and hold
Check operation
1 time
4 Vacuum
5 Completion
K2
3 Cooling pump down
5 Completion
K3 Reset
❋ If you perform Cooling refrigerant charging or Cooling pump down in high temperature environment,
E407 (High pressure protection control) error or high pressure protection switch may operate.
fK4 input display order
(1) Current frequency l (2) Low pressure value l (3) Outdoor temperature l (4) Discharge temperature l (5) OLP
temperature l (6) COND temperature l (7) Double pipe out tube temperature l (8) High pressure value l (9) FAN
RPM l (10) ESC(EVI) EEV l (11) MAIN EEV l (12) Present running current l (13) Number of connected indoor units l
(14) Number of operating indoor units l (15) Sum of indoor unit capacity l (16) Mode Master indoor address
40
fK5: Automatic / Manual Silent mode operation setting
Switch
Function (Silent mode operation control)
K5
ON Automatic Silent mode operation
OFF Manual Silent mode operation
ENGLISH
❋ You can use the Manual Silent mode operation, if you set the K5 DIP switch to ‘OFF’ and connect some external contact
switch to the ‘External Con’ port of MAIN PBA (shown in p.38)
Switch
Function (Snow prevention control)
K6
ON Disuse snow prevention control (Default)
OFF Use snow prevention control
❋ When you set the snow prevention control as ‘Use’, outdoor fan will operate for one minute every 30minutes in the
condition of Cooling/heating stop status at below 5°C.
Switch
Function (Target evaporating temperature)
K7 K8
ON ON 7 ~ 9 °C (Factory default setting)
ON OFF 5 ~ 7 °C
OFF ON 9 ~ 11 °C
OFF OFF 10 ~ 12 °C
❋ Upgrade the performance by referring to the cooling long pipe performance data of the technical data book.
❋ If you upgrade the performance at your discretion, low discharge air temperature of an indoor unit might cause
discomfort. This is the option for performance correction during long pipe installation only.
fK9, K10: Silent mode option. This reduces FAM RPM to operate the outdoor unit quietly during night operation.
Switch
Function (Silent mode)
K9 K10
ON ON Disuse Silent mode
ON OFF STEP - 1
OFF ON STEP - 2
OFF OFF STEP - 3
❋ Enables the silent mode for night-time in cooling mode. (It operates automatically depending on the temperature.)
❋ However, if the external contact interface module (MIM-B14) is used, entering the silent mode is available with contact
signal in cooling and heating mode.
41
Setting indoor unit option switch and key function
fK11, K12: Changing heating capacity correction table
Switch
Function
K11 K12
ON ON Default
ON OFF Default -196 kPa
OFF ON Default - 98 kPa
OFF OFF Default + 98 kPa
❋ Heating operation increases frequency when current high pressure is higher than target high pressure; vice versa,
decreases frequency. When target high pressure is high, the discharge air temperature of an indoor unit will increase but
energy consumption will increase as well.
❋ Maintaining factory default status is recommended. However, if you want to reduce energy consumption or you are not
satisfied with heating performance, control the operation according to the surrounding environment. As you decrease
the target high pressure, energy consumption and noise may decrease but indoor air discharge temperature decreases
as well.
Switch Function
K13 K14 4 HP 5 HP 6 HP
ON ON Default Default Default
ON OFF Default - 4(A) Default - 2(A) Default - 2(A)
OFF ON Default - 6(A) Default - 4(A) Default - 4(A)
OFF OFF Default - 8(A) Default - 6(A) Default - 6(A)
42
fK15, K16: Defrost Option l This is to control entering condition of defrost mode
Switch
Function
K15 K16
ON ON MID
ON ON LOW1
ENGLISH
OFF OFF LOW2
❋ Defrost mode will start when the temperature difference between outdoor and outdoor heat exchanger has become
more than certain standard.
❋ Factory default status is MID. When the function changes to LOW with option control, defrost entering temperature
decreases. When defrost entering temperature decreases, the operation hour will be long but this means that the
operation hour with the reduced heating capacity increases. This option is used at places where humidity is high and the
defrost mode enters too frequently.
❋ Maintaining factory default status is recommended.
- Seg 1 and Seg 2 will display the number for selected option.
- Seg 3 and Seg 4 will display the number for set value of the selected option.
2. If you have entered option setting, you can shortly press the K1 switch to adjust the value of the Seg 1, Seg 2 and select
the desired option. (Refer to pages 45~47 for the Seg number of the function for each option)
Example)
Z
3. If you have selected desired option, you can shortly press the K2 switch to adjust the value of the Seg 3, Seg 4 and change
the function for the selected option. (Refer to pages 45~47 for the Seg number of the function for each option)
Example)
43
Setting indoor unit option switch and key function
4. After selecting the function for options, press and hold the K2 switch for 2 seconds. Edited value of the option will be
saved when entire segments blinks and tracking mode begins.
t Edited option will not be saved if you do not end the option setting as explained in above instruction.
CAUTION
❋ While you are setting the option, you may press and hold the K1 button to reset the value to previous setting.
❋ If you want to restore the setting to factory default, press and hold the K4 button while you are in the option setting mode.
- If you press and hold the K4 button, setting will be restored to factory default but it doesn’t mean that restored setting is
saved. Press and hold the K2 button. When the segments shows that tracking mode is in progress, setting will be saved.
Optional Input
SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
item unit
Automatic setting
A U
Channel (Factory default) Address for classifying the product from upper
Main 0 0
address Manual setting for level 0 ~ 15 controller (DMS, S-NET 3, etc.)
0 ~ 15
channel (0 ~ 15)
t Supply power to the outdoor unit 3 hours before check operation to pre-heat the crank case heater.
CAUTION
44
6. Guaranteed range of check operation
For correct judgment, you must perform check operation in below indoor/outdoor temperature condition.
50
40
Outdoor temperature (°C)
30
ENGLISH
20
Cooling
10
Heating
0
-10
-20
5 10 15 20 25 30 35 40 45
Indoor temperature (°C)
Check operation
1. Use KEY MODE to run check operation.
- When the check operation is not completed, UP (unprepared) will appear on the LED after the communication check
and restrict compressor from operating. (UP Mode will be cleared automatically when check operation is completed.)
- Check operation may proceed from 30 minutes maximum 50 minutes depending on the operation status.
- During check operation, noise can be generated due to valve inspection. (Check the product if abnormal noise occurs
continuously)
2. When error occurs during check operation, check the error code and take appropriate measures.
- Refer to service manual if you need inspection or when other errors occur.
3. When check operation ends, use S-NET pro or S-CHECKER to issue a result report.
- Refer to service manual for further actions if you have any items with “inspection required” sign on the result report.
- After taking appropriate measure for the items with “inspection needed” sign, run the check operation again.
4. Check the following items by running (cooling/heating) trial operation.
- Check if cooling/heating operation performs normally.
- Individual indoor unit control: Check for air flow direction and fan speed.
- Check for abnormal operation noise from the indoor and outdoor unit.
- Check for proper draining from the indoor unit during cooling operation.
- Use S-NET pro to check the detail operation status.
5. Explain to the user how to use the air conditioner according to the user’s manual.
6. Hand over the installation manual to the customer so they can keep it with them.
Automatic refrigerant amount detection function (Checking th amount of refrigerant)
45
Charging refrigerant
fThe R-410A refrigerant is blended refrigerant. Add only liquid refrigerant.
fMeasure the quantity of the refrigerant according to the length of the liquid side pipe. Add quantity of the refrigerant
using a scale.
Please fill in the following with indelible ink on the refrigerant charge label supplied with this product and on this
manual.
f① : The factory refrigerant charge of the product.
f② : The additional refrigerant amount charged in the field.
f①+② : The total refrigerant charge.
t The filled-out label must be adhered in the proximity of the product charging port.
CAUTION (ex. onto the inside of the stop valve cover.)
46
Charging refrigerant
fOpen the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant.
fIf you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped, open the gas side and liquid
side service valve. Then, add remaining refrigerant by pressing the refrigerant adding button of the outdoor PCB.
Outdoor unit
Gas side Liquid side
ENGLISH
R-410A (Inject
liquid refrigerant)
Service valve
Manifold gage
Scale
Vacuum port
t Open the gas side and liquid side service valve completely after charging the refrigerant. (If you operate the air
CAUTION conditioner with the service valve closed, the important parts may be damaged.)
t Put on safety equipment when charging refrigerant.
t Do not charge the refrigerant when you adjust or control other product such as indoor units or EEV kits.
t When the ambient temperature is low in winter time, do not heat the refrigerant container to speed up the
charging process. There is risk of explosion.
t Beware for possibility of refrigerant leakage when you connect the manifold gauge to the charging port for
heating.
t Close the valve of the refrigerant container immediately after charging the refrigerant. If not, there might be a
change in entire amount of refrigerant.
47
Pump Down
The object of pump down
fYou can reduce as much refrigerant leakage as possible during product movement or repair by collecting the refrigerant
to the outdoor unit.
t When putting refrigerant into the refrigerant container, you must use the exclusive container that can be
CAUTION recharged. When remodeling normal refrigerant container illegally, explosion might occur.
48
How to put the refrigerant into the refrigerant container before pump down operation
❋ When the amount of refrigerant charged in the system exceeds maximum receptive capacity, collect the refrigerant into
the refrigerant container at first and then perform the pump down.
fPrepare the exclusive refrigerant container that can be recharged, scale, and manifold gage that can be recharged.
fCheck the current amount of refrigerant within the system.
fAfter connecting the refrigerant container to an outdoor unit, operate 50% of all indoor units as cooling mode.
ENGLISH
fCheck the pressure of high pressure side for manifold gage after 10 minutes from cooling operation. When the pressure
of high pressure side is above 30kg/cm²,g decrease the number of operating indoor unit and make the pressure below
30kg/cm²,g.
fAfter checking that the pressure of high pressure side went below 30kg/cm²,g, open the manifold gage side valve(2) that
is connected to the liquid pipe and refrigerant container valve. Then run the refrigerant from liquid pipe to refrigerant
container.
fCheck whether the proper amount of refrigerant are put into the container using a scale, turn off the valve and remove
the manifold gage.
fThe amount of refrigerant that can be put into the refrigerant container should be about 50% of all refrigerant of the
whole system.
fDo not collect too much refrigerant in one refrigerant container.
Outdoor unit
R-410A Refrigerant
container valve
Valve(1)
Valve(2)
Service valve
Manifold gage
Scale
49
Checking lists after finishing installation
fBefore supplying power, measure the power terminal (L, N) and outdoor unit grounding using insulation-resistance
tester.
- The measured value should be above 30MΩ.
t You must not measure the communication terminal since the communication circuit may get damaged.
CAUTION t Check the short circuit using a circuit tester.
t Have you secured air discharge profile at the bottom of service cover?
t Have you checked the external surface and the inside of the outdoor unit?
Outdoor unit t Is there any possibility of short circuit due to the heat of an outdoor unit?
t Is the place well-ventilated and ensures space for service?
Installation t Is the outdoor unit fixed securely?
t Have you checked the external surface and the inside of the indoor unit?
t Is the place well-ventilated and has enough space been allowed for service?
Indoor unit
t Have you checked if the center of the indoor unit is ensured and it is installed
horizontally?
t Have you selected correct pipes?
t Are the liquid and gas valve open?
t Is the total number of connecting indoor units within the allowable range?
t Are the length and the height difference between the refrigerant pipes within
the allowable range?
t Is the refrigerant Y-joint properly installed?
Refrigerant pipe work t Has the connection of liquid and gas pipes been correctly performed?
t Have you chosen correct insulation for pipes and have you insulated them
correctly?
t Is the pipe or connection part properly insulated?
t Is the quantity of the additional refrigerant correctly weighed in? (You must
record the amount of additional refrigerant charging on the service record paper
placed outside the outdoor unit.)
t Have you checked whether the drain pipes of the indoor unit and outdoor unit
are connected together?
Installing the drain pipe
t Have you completed the drain test?
t Is the drain pipe properly insulated?
t Are the power cable and communication cable tightened firmly on the terminal
board within the range of rated tightening torque?
t Have you performed the earthing work 3 to the outdoor unit?
Wiring work
t Is 2-core cable used for the communication cable?
t Is the length of the wire is in the limited range?
t Is the wiring route correct?
t Are the ADDRESSES of the indoor and outdoor units properly set?
Setting ADDRESS t Are the ADDRESSES of the remote controller properly set?
(When using multiple remote controllers)
t Have you checked whether the vibration-resistance frame is correctly installed if
Option
there is a possible vibration of the outdoor unit.
50
Trial operation
fCheck the power supply between the outdoor unit and the cabinet panel.
- 1 phase power supply : L, N
- 3 phase power supply : R,S,T,N
fCheck the indoor unit.
ENGLISH
- Check whether you have connected the power and communication cables correctly. (The communication cables
between an indoor unit and outdoor unit are F1, F2.)
- Check the thermistor sensor, drain pump/hose, and display are connected correctly.
fCheck with Key mode or S-Net Pro.
- At first, operate all the indoor units with Key mode and operate the indoor units individually with S-Net Pro.
- In the beginning of operation, check the compressor operation sound. If there is a boom sound, stop the trial operation.
fCheck the operation status of indoor and outdoor unit.
- Check whether the cooling operation is done correctly.
- Check the individual indoor unit control, wind velocity, and wind flow direction.
- Check whether you can hear abnormal sound from indoor unit and outdoor unit.
- Check whether the drainage is done correctly in cooling.
- Check S-net Pro for detailed operation.
fExplain to the user the usage of the air conditioner by referring to the users manual.
t Turn on the outdoor unit 3 hours before the test operation to preheat the compressor.
CAUTION t If the compressor is not preheated, ‘CH’ may appear on the outdoor unit PCB depending on the outdoor
temperature.
51
Trial operation
Net weight Net size
Type Model
(kg) (W × H × D, mm)
RD040MHXEA 100 940×1,210×330
RD050MHXEA 100 940×1,210×330
RD040MHXGA 100 940×1,210×330
Outdoor unit AM050FXMDGH/EA 100 940×1,210×330
RD060MHXEA 103 940×1,210×330
RD060MHXGA 103 940×1,210×330
AM060FXMDEH/EA 103 940×1,210×330
52
ENGLISH
53
MEMO
MEMO
54
ENGLISH
55
MEMO
SAMSUNG ELECTRONICS CO., LTD.
107, Hanamsandan 6beon-ro, Gwangsan-gu, Gwangju-si, Korea 62218
Samsung Electronics
Service Department
PO Box 12987, Blackrock, Co. Dublin. Ireland
or
Blackbushe Business Park, Yateley, GU46 6GG. UK
This product is RoHS compliant DB98-33604A-15