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Fired Heater Cause and Effects Table Chart

This document is an API 560 fired heater cause and effects chart that provides an overview of fired heater technology. It examines the key components of fired heaters like burners, refractory, and controls and how issues with those components can affect the performance and operation of the heater. The chart also lists potential causes of problems in fired heaters and the effects they can have on the system.

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chemical509
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
45 views1 page

Fired Heater Cause and Effects Table Chart

This document is an API 560 fired heater cause and effects chart that provides an overview of fired heater technology. It examines the key components of fired heaters like burners, refractory, and controls and how issues with those components can affect the performance and operation of the heater. The chart also lists potential causes of problems in fired heaters and the effects they can have on the system.

Uploaded by

chemical509
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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API Fired Heater

Cause & Effects Chart


API 560 Fired Heater Technology

ACTIVE

ACTIVE
CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE

CLOSE
OPEN

OPEN

OPEN

OPEN
FUNCTION PERFORMED

STOP

STOP
03

SHUTDOWN OR CONTROL DEVICE

SDV-06504

SDV-06203

SDV-06206

SDV-06205

SDV-06102

SDV-06103

SDV-06112

SDV-06222

SDV-06225

SDV-06224

SDV-06301

SDV-06302

SDV-06303

SDV-06304

SDV-06305

SDV-06306

SDV-06307

SDV-06308

SDV-06309

SDV-06310

SDV-06311

SDV-06312

SDV-06321

SDV-06322

SDV-06323

SDV-06324

SDV-06325

SDV-06326

SDV-06327

SDV-06328

SDV-06329

SDV-06330

SDV-06331

SDV-06332

SDV-06341

SDV-06342

SDV-06343

SDV-06344

SDV-06345

SDV-06346

SDV-06347

SDV-06348

SDV-06349

SDV-06350

SDV-06351

SDV-06352
PV-06022
Tag No.

Note 1

Note 1

Note 1

Note 1
MAIN FLAME IGNITION
SHUTDOWN VALVE 10

SHUTDOWN VALVE 11

SHUTDOWN VALVE 12

SHUTDOWN VALVE 10

SHUTDOWN VALVE 11

SHUTDOWN VALVE 12

SHUTDOWN VALVE 10

SHUTDOWN VALVE 11

SHUTDOWN VALVE 12
DIESEL SKID RETURN
MAIN FUEL GAS SKID

MAIN FUEL GAS SKID

ATOMISING AIR SKID

SHUTDOWN VALVE 1

SHUTDOWN VALVE 2

SHUTDOWN VALVE 3

SHUTDOWN VALVE 4

SHUTDOWN VALVE 5

SHUTDOWN VALVE 6

SHUTDOWN VALVE 7

SHUTDOWN VALVE 8

SHUTDOWN VALVE 9

SHUTDOWN VALVE 1

SHUTDOWN VALVE 2

SHUTDOWN VALVE 3

SHUTDOWN VALVE 4

SHUTDOWN VALVE 5

SHUTDOWN VALVE 6

SHUTDOWN VALVE 7

SHUTDOWN VALVE 8

SHUTDOWN VALVE 9

SHUTDOWN VALVE 1

SHUTDOWN VALVE 2

SHUTDOWN VALVE 3

SHUTDOWN VALVE 4

SHUTDOWN VALVE 5

SHUTDOWN VALVE 6

SHUTDOWN VALVE 7

SHUTDOWN VALVE 8

SHUTDOWN VALVE 9
DIESEL SKID BLOCK

IGNITION INHIBIT
PILOT SKID BLOCK

PILOT SKID BLOCK


ACTIVIATE DEVICE

ISOLATION VALVE
COMBUSTION AIR

PILOT SKID RELIF


STACK CONTROL

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER

DIESEL BURNER
FUEL GAS VENT

FD FAN A STOP

FD FAN B STOP
PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER

PILOT BURNER
BLOCK VALVE
BLOCK VALVE

BLOCK VALVE

BLOCK VALVE

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

MAIN BURNER

PILOT FLAME
INITIATING EVENT/PROTECTION INST.

DAMPER

VALVE 1

VALVE 2

INHIBIT
VALVE

VALVE

VALVE
DEVICE TAG No.

REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 15

LL COMBUSTION AIR PRESSURE PT-07505 1 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X


HH COMBUSTION AIR PRESSURE PT-07505 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
LL COMBUSTION AIR FLOW FT-07502 3 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
FIRE & GAS DETECTION 079-GDM-38832 4 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
5

HH RADIANT SECTION PRESSURE PT-07025 6 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X


HH STACK SECTION TEMPERATURE TT-07023 7 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
HH RADIANT SECTION TEMPERATURE TT-07023 8 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
9

LL MAIN FUEL GAS HEADER PRESSURE PT-07202/07204/07208 10 X X X X X X X X X X X X X X X


HH MAIN FUEL GAS HEADER PRESSURE BL-07372 11 X X X X X X X X X X X X X X X
LL PILOT GAS HEADER PRESSURE PT-07223/07223/07227 12 X X X X X X X X X X X X X X X
HH PILOT GAS HEADER PRESSURE BL-07383 13 X X X X X X X X X X X X X X X
14

LL DIESEL HEADER PRESSURE PT-07305 15 X X X X X X X X X X X X X X X


HH DIESEL HEADER PRESSURE PT-07333 16 X X X X X X X X X X X X X X X
LL ATOMISING AIR HEADER PRESSURE PT-07333 17 X X X X X X X X X X X X X X X
PDT DIFFERENIAL PRESSURE TRIP TAG -TBC 18 X X X X X X X X X X X X X X X
19

LOSS OF MAIN FLAME 1 BL-07373 20 X X


LOSS OF MAIN FLAME 2 BL-07372 21 X X
LOSS OF MAIN FLAME 3 BL-07373 22 X X
LOSS OF MAIN FLAME 4 BL-07374 23 X X
LOSS OF MAIN FLAME 5 BL-07375 24 X X
LOSS OF MAIN FLAME 6 BL-07377 25 X X
LOSS OF MAIN FLAME 7 BL-07377 26 X X
LOSS OF MAIN FLAME 8 BL-07378 27 X X
LOSS OF MAIN FLAME 9 BL-07379 28 X X
LOSS OF MAIN FLAME 10 BL-07370 29 X X
LOSS OF MAIN FLAME 11 BL-07373 30 X X
LOSS OF MAIN FLAME 12 BL-07372 31 X X
LOSS OF PILOT FLAME 1 BL-07383 32 X
LOSS OF PILOT FLAME 2 BL-07382 33 X
LOSS OF PILOT FLAME 3 BL-07383 34 X
LOSS OF PILOT FLAME 4 BL-07384 35 X
LOSS OF PILOT FLAME 5 BL-07385 36 X
LOSS OF PILOT FLAME 6 BL-07387 37 X
LOSS OF PILOT FLAME 7 BL-07387 38 X
LOSS OF PILOT FLAME 8 BL-07388 39 X
LOSS OF PILOT FLAME 9 BL-07389 40 X
LOSS OF PILOT FLAME 10 BL-07390 41 X
LOSS OF PILOT FLAME 11 BL-07393 42 X
LOSS OF PILOT FLAME 12 BL-07392 43 X
FD FAN A FAILURE (2) U F303A 44 X
FD FAN B FAILURE (2) U F303B 45 X
ALL FANS FAILURE U F303A & U F303B 46 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
47

EXTERNAL LOW PROCESS FLOW TRIP F 00047 48 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X


49

BMS EMERGENCY STOP HS-03742 50 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X


EXTERNAL ESD SIGNAL U 00037 51 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Document Title Fired Heater Cause and Effects Chart - BMS Interlock Functions

Project No: API 560 Fired Heater Project

Client Refinery Facility

Location
Document Number API Fired Heater Safety and Control System- Cause and Effects Chart

HeaterSIM Fired Heater Software Simulation Technology

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