Mech 30a March 21 2022 Eteeap Module
Mech 30a March 21 2022 Eteeap Module
Mech 30a March 21 2022 Eteeap Module
Objectives:
After completing this course, the student must be able to:
Suggested References:
Hibbeler, Russell C. Mechanics of Materials, 5th ed. Prentice Hall, Inc., 2002.
Higdon, Archie, et al. Mechanics of Deformable Bodies, 4th ed. John Wiley & Sons,
1989.
McGill, David and Wilton M. King. Engineering Mechanics, An Introduction to Dynamics,
3rd ed. PWS Publishing Co., 1995.
Introduction
Strength of materials extends the study of forces that was begun in Engineering
Mechanics, but there is a sharp distinction between the two subjects. Fundamentally, the field
of mechanics covers the relations between forces acting on rigid bodies; in statics, the bodies
are in equilibrium, whereas in dynamics, they are accelerated but can be put in equilibrium by
applying correctly placed inertia forces.
1. Simple axial load = A force with its resultant passing through the centroid of a particular
section and being perpendicular to the plane of the section.
2. Twisting load
3. Bending load
Lesson 1: Stresses
Simple Stress
One of the basic problems of the engineer is to select the proper material and correctly use
and proportion it so as to enable a structure or machine to do most efficiently what it is
designed to do. For this purpose, it is essential to determine the strength, stiffness, and other
properties of materials. A tabulation of the average properties of common metals is given in
Table 1.
Normal Stress
Applied load P
Normal Stress = =
Cross − sec tional area A
Compressive load P
Compressive stress = c = c
Cross − sec tional area Ac
Tensile load Pt
Tensile stress = t =
Cross − sec tional area At
Example 1:
Two bars of equal length but different materials are suspended from a common support as
shown.
Bar 1 Bar 2
500 N 5000 N
Bars supporting maximum loads
Thus the material of bar 1 is ten times as strong as the material of bar 2.
Example 2: An aluminum tube is rigidly fastened between a bronze and steel as shown.
Axial loads are applied at the positions indicated. Determine the stress in each material.
Bronze Al Steel
20 kN 15 kN 15 kN 10 kN
Example 3: For the truss as shown, determine the stress in members AC and BD. The
cross-sectional area of each member is 900 mm2.
B 2 D F
1
3m
A Hx
C E G H
Ay 30 kN 70 kN Hy
4 panels at 4 m = 16 m
Answer
σAC = 59.3 MPa (tension)
σBD = 74.07 MPa (compression)
Exercise No 1
1. Determine the largest weight which can be supported by the two wires as shown. The
stresses in wires AB and AC are not to exceed 100 MPa and 150 MPa, respectively.
The cross sectional areas of the two wires are 400 mm 2 for wire AB and 200 mm2 for
wire AC.
Answer: W = 33.46 kN
B C
30º A 45º
2. Determine the outside diameter of a hollow steel tube that will carry a tensile load of 500
kN at a stress of 140 MN/m2. Assume the wall thickness to be one-tenth of the outside
diameter.
Answer: D = 112.39 mm
3. A 1000-kg homogeneous bar AB is suspended from two cables AC and BD, each with
cross- sectional area of 400 mm2 as shown. Determine the magnitude P and x of the
largest additional force which can be applied to the bar. The stresses in the cables AC
and BD are limited to 100 MPa and 50 MPa, respectively.
Answers: P = 50.2 kN; x = 0.602 m
C
1.8 m P 1.8 m
x
A B
2m
Shearing Stress
Shearing stress differs from both tensile and compressive stress in that it is caused by
forces acting along or parallel to the area resisting the forces, whereas tensile and
compressive stresses are caused by forces perpendicular to the areas on which they act. For
this reason, tensile and compressive stresses are frequently called normal stresses, whereas a
shearing stress may be called a tangential stress.
A shearing stress is produced whenever the applied loads cause one section of a body to
tend to slide past its adjacent section.
Re sul tan t shearing force
Shearing stress ( average ) =
Area (Parallel)
V P
= or = s
A As
Types of shears
1. Single shear: A rivet resists shear across its cross-sectional area.
P P
P
P
In each case, the shear occurs over an area parallel to the applied load. This may be called a
direct shear in contrast to the induced shear that may occur over sections inclined with the
resultant load.
Definition of Terms:
1. Shear = an action or force that causes or tends to cause two parts of a body to slide on
each other in a direction parallel to their plane of contact.
2. rivet = a metal bolt with a head at one end used for uniting two or more pieces by
passing the shank through a hole in each piece and then beating or pressing down the
plain end so as to make a second head.
3. shank = a part of something by which it can be attached.
Example 1: A hole is to be punched out of a plate having an ultimate shearing stress of 300
MPa. (a) If the compressive stress in the punch is limited to 400 MPa, determine the
maximum thickness of plate from which a hole 100 mm in diameter can be punched. (b) If the
plate is 10 mm thick, compute the smallest diameter hole which can be punched.
P
Pc Ps
a) c = =
Ac As
Pc = Ps
c A c = A s
c D2 = s Dt
4
N 2 N
400 mm2 4 (100 mm ) = 300 mm2 (100 mm ) t
t = 33.33 mm
N 2 N
b) 400 mm2 4 D = 300 mm2 D (10 mm )
D = 30 mm
Example 2: The end chord of a timber truss is framed into the bottom chord as shown.
Neglecting friction, compute dimension b if the allowable shearing stress is 900 kPa.
P = 50 kN
30º
b
30º
150 mm
Ps
=
As
Ps = Pcos30º = 50,000 cos30º = 43,301.27 N
A s = 0.15b m
N 43,301.27 N
0.9 2
=
mm 150b mm
b = 321 mm
Bearing stress
Bearing stress is the contact pressure between separate bodies. It differs from compressive
stress, as it is an internal stress caused by compressive forces.
P
P d
Pb
b =
Ab
Example 1:
Assume that a 20-mm diameter rivet joins the plates which are each 100 mm wide. (a) If the
allowable stresses are 140 MN/m2 for bearing in the plate material and 80 MN/m2 for shearing
of the rivet, determine the minimum thickness of each plate.
P
= s
As
N Ps
80x106 =
2
m
( 0.02 m )
2
4
Ps = 25,132.74 N = Pb
Pb
b =
Ab
N 25,132.74 N
140x106 =
m2 ( 0.02 m ) t
t = 8.98 mm
Exercises
1. What force is required to punch a 20-mm-diameter hole in a plate that is 25 mm thick?
The shear strength is 350 MPa. Answer: P = 549.80 kN
2. Find the smallest diameter bolt that can be used in the clevis shown if P = 400 kN. The
shearing strength of the bolt is 300 MPa. Answer: d = 29.13 mm
3. The lap joint shown is fastened by four ¾-in.-diameter rivets. Calculate the maximum
safe load P that can be applied if the shearing stress in the rivets is limited to 14 ksi and
the bearing stress in the plates is limited to 18 ksi. Assume the applied load is uniformly
distributed among the four rivets. Answer: 24.74 kips
4. In the clevis shown, find the minimum bolt diameter and the minimum thickness of each
yoke that will support a load P = 14 kips without exceeding a shearing stress of 12 ksi
and a bearing stress of 20 ksi. Answer: d = 0.8618 in. t = 0.4061 in
Thin-Walled Cylindrical Vessel: A cylinder is regarded as thin walled when the wall thickness t
is less than 1/20 of the diameter D. When the wall is thicker than this, it is regarded as a thick
wall and it is treated differently as described later.
A tank or pipe carrying a fluid or gas under a pressure is subjected to tensile forces, which
resist bursting, developed across longitudinal and transverse sections.
2P = F
2 t A = pA
2 tLt = pDL
pD
t =
2t
where :
P = force exerted by the metal plate
F = force exerted by the fluid inside
t = tangentialstress
p = int ernal pressure
D = diameter
t = thickness
F
P
P=F
L A = pA
D2
L ( Dt ) = p
4
pD
L =
4t
Example 1:
1. A water tank is 8 m in diameter and 12 m high. If the tank is to be completely filled,
determine the minimum thickness of the tank plating if the stress is limited to 40 MPa.
t= t=
N N
2 40 2
4 40 2
mm mm
t = 11.77 mm t = 5.89 mm
To be safe, use t = 11.77 mm
Example 2:
P P
= 480 kN / m
L
2P = F
L 2P = pA
2P = pDL
P
2 = pD
L
480,000 N N
2 = 1.5
mm2
D
1000 mm
D = 640 mm
For girth joint (longitudinal stress):
P
= 200 kN / m
D
P=F
D2
L ( Dt ) = p
4
pD
L =
4t
pD
L t =
4
P
L t =
D
P pD
=
D 4
200,000 N N D
= 1.5
1000 mm mm2
4
D = 533 mm
Use the smaller diameter, D = 533 mm
Exercises
1. A cylindrical steel pressure vessel 400-mm in diameter with a wall thickness of 20-mm is
subjected to an internal pressure of 4.5 MN/m2. (a) Calculate the tangential and longitudinal
stresses in the steel. (b) To what value may the internal pressure be increased if the stress in
the vessel is limited to 120MN/m2? (c) If the internal pressure were increased until the vessel
burst, sketch the type of fracture that would occur.
(c) The bursting force will cause a stress on the longitudinal section that is twice
to that of the transverse section. Thus, fracture is expected as shown.
2. The wall thickness of a 4 feet diameter spherical tank is 5/16 inch. Calculate the allowable
pD
internal pressure if the stress is limited to 8000 psi. Use =
4t
3. Calculate the minimum wall thickness for a cylindrical vessel that is to carry a gas at a
pressure of 1400 psi. The diameter of the vessel is 2 feet and the stress is limited to 12 ksi.
4. A cylindrical pressure vessel is fabricated from steel plating that has a thickness of 20-mm.
The diameter of the pressure vessel is 450-mm and its length is 2.0-m. Determine the
maximum internal pressure that can be applied if the longitudinal stress is limited to 140-MPa
and the circumferential stress is limited to 60-MPa. Answer: 5.33-MPa
Spherical Shell
If a spherical tank of diameter D and thickness t contains gas under a pressure of p, the
stress at the wall can be expressed as:
pD
Wall stress, s W =
4t
Example: A spherical pressure vessel 400 mm in diameter has a uniform thickness of 6 mm.
The vessel contains gas under a pressure of 8000 kPa. If the ultimate tensile stress of the
material is 420 MPa, what is the factor of safety with respect to tensile failure?
pD
W =
4t
N
8 mm2 ( 400 mm )
W =
4 ( 6 mm )
W = 133 MPa
ut 420 MPa
Factor of Safety = = = 3.15
w 133 MPa
Thick-Walled Cylinder
In thin-walled cylinders, the wall thickness is very small compared to the tank diameter.
If in the case of thick-walls cylinders, the tangential stress sT and radial stress sR at any
distance r from the center is given by the following equations:
sH = +
ro2 − ri2 ( )
ro2 − ri2 r 2
sL = sR = −
ro2 − ri2 ro2 − ri2 ( )
ro2 − ri2 r 2
Example:
A thick cylinder is 100 mm outer diameter and 50 mm inner diameter. It is pressurized to 112
MPa gauge on the inside. Calculate the following.
1. The circumferential stress on the outside layer (74.64 MPa)
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Simple Strain is the ratio of the change in length caused by an applied force and the original
length.
=
L
where is the elongation, and L is the original length, thus is dimensionless.
Metallic engineering materials are classified as either ductile or brittle materials. A ductile
material is one having relatively large tensile strains up to the point of rapture like structural
steel and aluminum, whereas brittle materials has a relatively small strain up to the point of
rapture like cast iron and concrete. An arbitrary strain of 0.05 mm/mm is frequently taken as
the dividing line between these two classes.
Figure 1
U
R
Y
Stress, σ E
P P = Proportional limit
E = Elastic limit
Y = Yield limit
U = Ultimate strength
R = Rapture strength
O Strain, ε
Proportional Limit: From the origin, O to a point P called proportional limit, the stress-strain
curve is a straight line.
Elastic Limit: The elastic limit beyond which the material will no longer go back to the original
shape when the load is removed, or it is the maximum stress that may be developed such that
there is no permanent or residual deformation when the load is entirely removed.
Elastic and Plastic Ranges: The region in the stress-strain diagram from O to P is called the
elastic range. The region from P to R is called the plastic range.
Yield Point: The point at which the material will have an appreciable elongation or yielding
without any increase of load.
Ultimate Strength: The maximum ordinate in the stress-strain diagram is the ultimate strength
or tensile strength.
Rapture Strength: The strength of the material at rapture. This is also known as the breaking
strength.
Modulus of Resilience: Modulus of Resilience is the work done on a unit volume of material
as the force is gradually increased from O to P, N-m/m3. This may be calculated as the area
under the stress-strain curve from the origin O up to the elastic limit E. The resilience of a
material is its ability to absorb energy without creating a permanent distortion.
Modulus of Toughness: Modulus of Toughness is the work done on a unit volume of material
as the force is gradually increased from O to R, N-m/m3. This may be calculated as the area
under the entire stress-strain curve (from O to R). The toughness of a material is its ability to
absorb energy without causing it to break.
Working Stress, Allowable Stress and Factor of Safety: Working Stress is defined as the
actual stress of a material under a given loading. The maximum safe stress is that a material
can carry is termed as the allowable stress. The allowable stress should be limited to values
not exceeding the proportional limit. However, since proportional limit is difficult to determine
accurately, the allowable stress is taken as either the yield point or ultimate strength divided by
a factor of safety. The ratio of this strength (ultimate or yield strength) to the allowable strength
is called the factor of safety.
Hooke’s Law: Axial Deformation: The slope of the line in Figure 1 is the ratio of stress to
strain. It is called the modulus of elasticity and is denoted by E. E=
which is usually written in the form = E
In this form it is known as Hooke’s Law. Originally Hooke’s Law specified merely that stress
was proportional to strain, but Thomas Young in 1807 introduced a constant of proportionality
that came to be known as Young’s modulus. Eventually this name was superseded by the
P
phrase modulus of elasticity. Since = and = , then
A L
P PL
=E =
A L AE
To use this formula, the load must be axial, the bar must have a uniform cross-sectional area,
and the stress must not exceed the proportional limit.
Axial Deformation
Exercises:
1. A steel rod is 2.2 m long and must not stretch more than 1.2 mm when a 8.5 kN load is
applied to it. Knowing that E ~ 200 GPa, determine (a) the smallest diameter rod which should
be used, (b) the corresponding normal stress caused by the load.
Answers: a) 9.96 mm b) 109.10 MPa
2. A 4.8-ft long steel wire of 1 4 in. diameter steel wire is subjected to a 750-lb tensile load.
Knowing that E = 29 X 106 psi, determine (a) the elongation of the wire, (b) the corresponding
normal stress.
Answers: a) 0.0303 in b) 15.28 ksi
3. A control rod made of yellow brass must not stretch more than 3 mm when the tension in the
wire is 4 kN. Knowing that E = 105 GPa and that the maximum allowable normal stress is 180
MPa, determine (a) the smallest diameter that can be selected for the rod, (b) the
corresponding maximum length of the rod.
Answers: a) 5.32 mm b) 1.75 m
4. A 9-m length of 6-mm diameter steel wire is to be used in a hanger. It is noted that the wire
stretches 18 mm when a tensile force P is applied. Knowing that E = 200 GPa, determine (a)
the magnitude of the force P, (b) the corresponding normal stress in the wire.
Answers: a) 11.31 kN b) 400 MPa
5. A 9-kN tensile load will be applied to a 50-m length of steel wire with E = 200 GPa.
Determine the smallest diameter wire which can be used, knowing that the normal stress must
not exceed 150 MPa and that the increase in length of the wire should be at most 25 mm.
Answer: 10.70 mm
If however, the cross sectional area is not uniform, the axial deformation can be determined by
considering a differential length and applying integration.
Problem:
Compute the total elongation caused by an axial load of 100 kN applied to a flat bar 20 mm
thick, tapering from a width of 120 mm to 40 mm in a length of 10 m as shown. Assume E =
200x109 N/m2. Answer: 3.43 mm
For rod of unit mass m suspended vertically from one end, the total elongation due to its own
weight is
mgL gL2
= =
2AE 2E
Problem:
A steel wire 5-m long, hanging vertically supports a weight of 1200 N. Determine the required
wire diameter if the stress is limited to 140 MPa and the total elongation must not exceed 4
mm. Neglect the weight of the wire and assume E = 200 GPa. Answer: 3.30 mm
Shearing Deformation
Shearing forces cause shearing deformation. An element subject to shear does not change in
length but undergoes a change in shape.
The change in angle at the corner of an original rectangular element is called the shear strain
and expressed as
= s
L
The ratio of the shear stress and the shear strain is called the modulus of elasticity in
shear or modulus of rigidity and is denoted by G, in MPa.
G=
The relationship between the shearing deformation and the applied shearing force is
VL L
s = =
A sG G
where V is the shearing force acting over an area As.
Poisson's Ratio
When a bar is subjected to a tensile loading there is an increase in length of the bar in the
direction of the applied load, but there is also a decrease in a lateral dimension perpendicular
to the load. The ratio of the sidewise deformation (or strain) to the longitudinal deformation (or
strain) is called the Poisson's ratio and is denoted by . For most steel, it lies in the range of
0.25 to 0.3, and 0.20 for concrete.
y z
=− =−
x x
where εx is strain in the x-direction and εy and εz are the strains in the perpendicular direction.
The negative sign indicates a decrease in the transverse dimension when εx is positive.
Biaxial Deformation
If an element is subjected simultaneously by tensile stresses, σx and σy, in the x and y
directions, the strain in the x direction is σx/E and the strain in the y direction is σy/E.
Simultaneously, the stress in the y direction will produce a lateral contraction on the x direction
of the amount -ν εy or -ν σy/E. The resulting strain in the x direction will be
x =
x
− y or x =
( x + y ) E
E E 1 − 2
and
y =
y
−
x
or y =
( y + x ) E
E E 1 − 2
Triaxial Deformation
If an element is subjected simultaneously by three mutually perpendicular normal
stresses σx, σy, and σz, which are accompanied by strains εx, εy, and εz, respectively,
x − ( y + z )
1
x =
E
1
y = y − ( x + z )
E
z = z − ( x + y )
1
E
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Tensile stresses and elongation are taken as positive. Compressive stresses and contraction
are taken as negative.
Relationship of E, G, and
The relationship between modulus of elasticity E, shear modulus G and Poisson's ratio is:
E
G=
2 (1 + )
Bulk Modulus of Elasticity or Modulus of Volume Expansion, K
The bulk modulus of elasticity K is a measure of a resistance of a material to change in volume
without change in shape or form. It is given as
E
K= =
3 (1 − 2 ) V
V
where V is the volume and ΔV is change in volume. The ratio ΔV/V is called volumetric strain
and can be expressed as
V 3 (1 − 2 )
= =
V K E
Exercises
1. A 2-in.-diameter steel tube with a wall thickness of 0.05 inch just fits in a rigid hole. Find
the tangential stress if an axial compressive load of 3140 lb is applied. Assume ν = 0.30
and neglect the possibility of buckling.
Answer: 2298.5 psi
2. A 150-mm-long bronze tube, closed at its ends, is 80 mm in diameter and has a wall
thickness of 3 mm. It fits without clearance in an 80-mm hole in a rigid block. The tube is
then subjected to an internal pressure of 4.00 MPa. Assuming ν = 1/3 and E = 83 GPa,
determine the tangential stress in the tube. Answer: 8.89-MPa
3. A rectangular steel block is 3 inches long in the x direction, 2 inches long in the y
direction, and 4 inches long in the z direction. The block is subjected to a triaxial loading
of three uniformly distributed forces as follows: 48 kips tension in the x direction, 60 kips
compression in the y direction, and 54 kips tension in the z direction. If ν = 0.30 and E =
29 × 106 psi, determine the single uniformly distributed load in the x direction that would
produce the same deformation in the y direction as the original loading.
Answer: 253 kips
When the reactive forces or the internal resisting forces over a cross section exceed the
number of
independent equations of equilibrium, the structure is called statically indeterminate. These
cases require the use of additional relations that depend on the elastic deformations in the
members.
A static determinate structure can be transformed into a static indeterminate structure by:
1. increasing the number of support reaction than what is required.
2. increasing the number of internal members.
Example:
The composite bar as shown is firmly attached to unyielding supports. Compute the stress in
each material caused by the application of the axial load P = 50 kips.
Equilibrium condition :
X = 0
R1 + R2 − 50,000 = 0
R1 + R2 = 50,000
(1 equation, two unknowns )
Compatibility condition :
12 = 0
Al − st = 0
PL PL
AE − AE = 0
Al st
R1 (15 ) R (10 )
− 2
=0
( ) (
(1.25 ) 10x10 ( 2 ) 29x10 6
6
)
3 1
6
R1 − R2 = 0
2.5x10 5.8x106
R1 = 6,281.41 lb R 2 = 43,718.59 lb
6,281.41 43,718.59
Al = st =
1.25 2
Al = 5,025 psi st = 21,859 psi
Exercises:
1. The composite bar in Fig. P-247 is stress-free before the axial loads P1 and P2 are
applied. Assuming that the walls are rigid, calculate the stress in each material if P1 =
150 kN and P2 = 90 kN.
2. A rigid beam with negligible weight is pinned at one end and attached to two vertical
rods. The beam was initially horizontal before the load W = 50 kips was applied. Find
the vertical movement of W.
Thermal Stresses
Temperature changes cause the body to expand or contract. The amount T , is given by
T = LT = L ( TF − Ti ) T = L = (LF − Li )
where is the coefficient of thermal expansion in m/m°C, L is the length in meter, Ti and TF
are the
initial and final temperatures, respectively in °C.
If temperature deformation is permitted to occur freely, no load or stress will be induced in the
structure.
In some cases where temperature deformation is not permitted, an internal stress is created.
For a homogeneous rod mounted between unyielding supports as shown, the thermal stress is
computed as:
T =
L
LT =
E
= ET
where is the thermal stress in MPa, E is the modulus of elasticity of the rod in MPa.
If the wall yields a distance of x as shown, the following calculations will be made:
T = x + P
L
LT = x +
E
Take note that as the temperature rises above the normal, the rod will be in compression, and
if the
temperature drops below the normal, the rod is in tension.
Table 1
Coefficient of Linear Expansion
Materials (per0C) (per 0F)
Aluminum 23 x 10-6 13 x 10-6
Brass 19 x 10-6 11 x 10-6
Copper 17 x 10-6 9.3 x 10-6
Glass 3.3-9 x10-6 1.8-5 x 10-6
Iron 12 x 10-6 6.6 x 10-6
Platinum 9 x10-6 5.0 x 10-6
Steel 11.7 x10-6 6.5 x 10-6
Tungsten 4.4 x 10-5 2.5 x 10-6
Uranium 15 x 10-6 8.2 x 10-6
Exercises:
1. A steel rod with a cross-sectional area of 0.25 in2 is stretched between two fixed points.
The tensile load at 70°F is 1200 lb. What will be the stress at 0°F? At what temperature
will the stress be zero? Assume α = 6.5 × 10-6 in/(in·°F) and E = 29 × 106 psi.
Answers: 18 ksi 95.46ºC
2. A steel rod is stretched between two rigid walls and carries a tensile load of 5000 N at
20°C. If the allowable stress is not to exceed 130 MPa at -20°C, what is the minimum
diameter of the rod? Assume α =11.7 μm/(m·°C) and E = 200 GPa.
Answer: 13.22 mm
4. A steel rod 3 feet long with a cross-sectional area of 0.25 in2 is stretched between two
fixed points. The tensile force is 1200 lb at 40°F. Using E = 29 × 106 psi and α = 6.5 ×
10-6 in./(in.·°F), calculate (a) the temperature at which the stress in the bar will be 10 ksi;
and (b) the temperature at which the stress will be zero.
Answers: 12.41ºF 65.46ºF
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Lesson 4: Torsion
Consider a bar to be rigidly attached at one end and twisted at the other end by a torque or
twisting moment T equivalent to F × d, which is applied perpendicular to the axis of the bar, as
shown in the figure. Such a bar is said to be in torsion.
T Tr
= and max =
J J
where J is the polar moment of inertia of the section and r is the outer radius.
Angle of Twist
TL
= in radians
JG
where T is the torque in N·mm, L is the length of shaft in mm, G is shear modulus in MPa, J is
the polar moment of inertia in mm4, D and d are diameter in mm, and r is the radius in mm.
Example 1:
A steel shaft 3 ft long that has a diameter of 4 in is subjected to a torque of 15 kip·ft. Determine
the maximum shearing stress and the angle of twist. Use G = 12 × 106 psi.
16T 16 (15 )(1000 )(12 )
max = =
D3 ( )
43
max = 14,324 psi
max = 14.30 ksi
= =
( )
TL 15 ( 3 )(1000 ) 12
2
4
JG
32
( )(
4 12x106 )
= 0.0215 rad
= 1.23º
Example 2:
What is the minimum diameter of a solid steel shaft that will not twist through more than 3° in a
6-m length when subjected to a torque of 12 kN·m? What maximum shearing stress is
developed? Use G = 83 GPa.
TL
=
JG
(
1 rad 12 ( 6 ) 1000
3
)
3º =
57.3º D 83000
4
( )
32
D = 113.98 mm
max =
16T 16 (12 ) 1000
=
(2
)
D3 (
113.983 )
max = 41.27 MPa
Example 3:
A steel marine propeller shaft 14 in. in diameter and 18 ft long is used to transmit 5000 hp at
189 rpm. If G = 12 × 106 psi, determine the maximum shearing stress.
P 5000 ( 396000 )
T= =
2f 2 (189 )
T = 1,667,337.50 lb − in
16T 16 (1,667,337.50 )
max = =
D3 (
143 )
max = 3,094.60 psi
1. A solid steel shaft 5 m long is stressed at 80 MPa when twisted through 4°. Using G =
83 GPa, compute the shaft diameter. What power can be transmitted by the shaft at 20
Hz?
Answers: D = 138 mm; P = 5.19 MW
2. A 2-in-diameter steel shaft rotates at 240 rpm. If the shearing stress is limited to 12 ksi,
determine the maximum horsepower that can be transmitted.
Answer: P = 71.78 hp
5. Determine the maximum torque that can be applied to a hollow circular steel shaft of
100-mm outside diameter and an 80-mm inside diameter without exceeding a shearing
stress of 60 MPa or a twist of 0.5 deg/m. Use G = 83 GPa.
Answer; T = 4,198.28 N·m.
d2
T = PRn = Rn
4
If a coupling has two concentric rows of bolts, the torque capacity is
T = PR
1 1n1 + P2R2n2
where the subscript 1 refer to bolts on the outer circle and subscript 2 refer to bolts on the
inner circle. See figure.
For rigid flanges, the shear deformations in the bolts are proportional to their radial distances
from the shaft axis. The shearing strains are related by
1 2
=
R1 R2
Using Hooke's law for shear, G = , we have
P1 P2
1 A1 = A 2
= 2 or
G1R1 G2R2 G1R1 G2R2
If the bolts on the two circles have the same area, A1 = A2, and if the bolts are made of the
same material, G1 = G2, the relation between P1 and P2 reduces to
P1 P2
=
R1 R2
Example 1:
A flanged bolt coupling consists of ten 20-mm-diameter bolts spaced evenly around a bolt
circle 400 mm in diameter. Determine the torque capacity of the coupling if the allowable
shearing stress in the bolts is 40 MPa.
d2
T = PRn = ARn = Rn
4
( 20 )
2
T= ( 40 )( 200 )(10 )
4
T = 8 x 106 N mm
T = 8 kN m = 25.13 kN m
Example 2: A flanged bolt coupling consists of ten steel ½-in.-diameter bolts spaced evenly
around a bolt circle 14 in. in diameter. Determine the torque capacity of the coupling if the
allowable shearing stress in the bolts is 6000 psi.
d2
T = PRn = ARn = Rn
4
( 0.5 )
2
T= ( 6000 )( 7 )(10 )
4
T = 26,250 lbF in
T = 6,872.23 lbF ft
Example 3:
A flanged bolt coupling consists of eight 10-mm-diameter steel bolts on a bolt circle 400 mm in
diameter, and six 10-mm-diameter steel bolts on a concentric bolt circle 300 mm in diameter,
as shown in Fig. 3-7. What torque can be applied without exceeding a shearing stress of 60
MPa in the bolts?
P1 = A = ( 60 )
4
P1 = 1500 N
Helical Springs
When close-coiled helical spring, composed of a wire of round rod of diameter d wound into a
helix of mean radius R with n number of turns, is subjected to an axial load P produces the
following stresses and elongation:
P
The maximum shearing stress is the sum of the direct shearing stress 1 = and the torsional
A
Tr
shearing stress 2 = , with T = PR .
J
= 1 + 2
P 16PR
= +
d2 d3
4
Equation 1
16PR d
= 1+
d 4R
3
This formula neglects the curvature of the spring. This is used for light spring where the ratio
d/4R is small.
For heavy springs and considering the curvature of the spring, A.M. Wahl formula a more
precise, it is given by: Equation 2
16PR 4m − 1 0.615
= +
d3 4m − 4 m
where m is called the spring index or the ratio of the mean diameter of the spring to the
D 2R
diameter of the spring wire, m = = , and ( 4m − 1)( 4m − 4 ) is the Wahl Factor.
d d
Springs in Series
For two or more springs with spring laid in series, the resulting spring constant k is given by
Ptotal = P1 = P2 = ...
total = 1 + 2 + ....
1 1 1
= + + ...
k effective k1 k 2
where k1, k2,... are the spring constants for different springs.
Springs in Parallel
For two or more springs in parallel, the resulting spring constant is
Ptotal = P1 + P2 + ...
total = 1 = 2 = ....
k effective = k1 + k 2 + ...
Example 1:
A helical spring is fabricated by wrapping wire 3/4 in. in diameter around a forming cylinder 8
in. in diameter. Compute the number of turns required to permit an elongation of 4 in. without
exceeding a shearing stress of 18 ksi. Use equation 1 and G = 12 × 106 psi.
16PR d
max = 1+
d 4R
3
16P ( 4 ) 0.75
18000 = 3
1+
( 0.75 ) 4 ( 4 )
P = 356.07 lb
64PR3n
=
Gd4
64 ( 356.07 )( 4 ) n
3
4=
(12x10 ) (0.75 )
6 4
Example 2:
Determine the maximum shearing stress and elongation in a helical steel spring composed of
20 turns of 20-mm-diameter wire on a mean radius of 90 mm when the spring is supporting a
load of 1.5 kN. Use Equation 2 and G = 83 GPa.
16PR 4m − 1 0.615
max = +
d3 4m − 4 m
where :
P = 1500 N
R = 90 mm
d = 20mm
n = 20 turns
2R 2 ( 90 )
m= = =9
d ( 20 )
16 (1500 )( 90 ) 4 ( 9 ) − 1 0.615
max = +
( 20 )
3
4 (9) − 4 9
max = 99.87 MPa
64PR3n 64 (1500 )( 90 ) ( 20 )
3
= =
( 83000 )( 20 )
4
Gd4
= 105.44 mm
Shear and Moment Diagrams: Consider a simple beam shown of length L that carries a
uniform load of w (N/m) throughout its length and is held in equilibrium by reactions R 1 and R2.
Assume that the beam is cut at point C a distance of x from the left support and the portion of
the beam to the right of C be removed. The portion removed must then be replaced by vertical
shearing force V together with a couple M to hold the left portion of the bar in equilibrium under
the action of R1 and wx
The couple M is called the resisting moment or moment and the force V is called the resisting
shear or shear. The sign of V and M are taken to be positive if they have the senses indicated
above.
Example:
For the beam loaded as shown. Draw the shear and moment diagrams.
MB = 0
5RD + 1( 30 ) = 3 ( 50 )
RD = 24 kN
FV = 0
RB + RD − 80 = 0
RB + 24 = 80
RB = 56 kN
Segment AB
VAB = −30 kN
MAB = −30x kN m
Segment BC
VBC = −30 + 56 = 26
MBC = −30x + 56 ( x − 1) = 26x − 56
Segment CD
Exercises:
For each beam, draw the shear and moment diagrams.
4. Cantilever beam carrying the uniformly varying load: let wo = 100 lb/ft and L= 10 ft
Shearing forces are unaligned forces pushing one part of a body in one direction,
and another part of the body in the opposite direction. When the forces are
aligned into each other, they are called compression forces.
2. Point of contra-flexure is the point at which bending moment is zero or at which “no
bending occurs”.
3. Literal meaning of contra-flexure = contra (opposite) + flexure (bending)
4. At point of contra-flexure, bending moment changes its sign from negative to positive or
vice versa. So in a structure or beam, reinforcement shall be provided in both sides (i.e.
lower or upper) for the safety of a structure.
Beam Deflections
Numerous methods are available for the determination of beam deflections. These methods
include:
1. Double-integration method
2. Area-moment method
3. Strain-energy method (Castigliano's Theorem)
4. Conjugate-beam method
5. Method of superposition
Of these methods, the first two are the ones that are commonly used.
Double-integration method
The double integration method is a powerful tool in solving deflection and slope of a beam at
any point because we will be able to get the equation of the elastic curve.
3
dy 2 2
1 +
3
1 + ( y ' )2 2
dx
= =
d2 y y"
dx 2
EI
=
M
Deflection of beams is so small, such that the slope of the elastic curve dy/dx is very small,
and squaring this expression the value becomes practically negligible, hence
1
=
d2 y
dx 2
EI 1
Thus, =
M y"
M
y" =
EI
EIy " = M
where x and y are the coordinates shown in the figure of the elastic curve of the beam under
load, y is the deflection of the beam at any distance x. E is the modulus of elasticity of the
beam, I represent the moment of inertia about the neutral axis, and M represents the bending
moment at a distance x from the end of the beam. The product EI is called the flexural
rigidity of the beam.
The first integration y' yields the slope of the elastic curve and the second integration y gives
the deflection of the beam at any distance x. The resulting solution must contain two constants
of integration since EI y" = M is of second order. These two constants must be evaluated from
known conditions concerning the slope deflection at certain points of the beam. For instance,
in the case of a simply supported beam with rigid supports, at x = 0 and x = L, the deflection y
= 0, and in locating the point of maximum deflection, we simply set the slope of the elastic
curve y' to zero.
Example:
Compute the value of EI δ at midspan for the beam loaded as shown. If E = 10 GPa, what
value of I is required to limit the midspan deflection to 1/360 of the span?
MR2 = 0
4R1 − 300 ( 2 )( 3 ) = 0
R1 = 450 N
FV = 0
450 + R 2 − 300 ( 2 ) = 0
R 2 = 150 N
EIy " = M
x x −2
EIy " = 450x − 300x + 300 ( x − 2 )
2 2
2
EIy " = 450x − 150x 2 + 150 x − 2
3
EIy ' = 225x 2 − 50x 3 + 50 x − 2 + c1
4
EIy = 75x 3 − 12.5x 4 + 12.5 x − 2 + c1x + c 2
Note : 1. That the term x − 2 is neglected for values of x less than 2.
2. That the terms between point ed brackets do not exist for negative values.
3. That the general moment equation is written u sing the definition M = ML ,
which means that we consider the effects of loads lying only to the left of an
exploratory sec tion.
At x = 0,y = 0
c2 = 0
At x = 4 m,y = 0
c1 = −450 N m2
EIy = 75x 3 − 12.5x 4 + 12.5 ( x − 2 ) − 450x
4
At x = 2 m (midspan)
EIy midspan = 75 ( 2 ) − 12.5 ( 2 ) + 12.5 ( 2 − 2 ) − 450 ( 2 )
3 4 4
Thus,
100
10,000 (I) = 500 (1000 )
3
9
I = 4.50x106 mm4
Exercises:
1. Compute the midspan value of EI δ for the beam loaded as shown.
EImidspan = 6962.5 N m3
2. For the beam loaded as shown, calculate the slope of the elastic curve over the right
support.
1040
y' = − lb ft 2
3EI
3. Compute the value of EIy at the right end of the overhanging beam shown.
EIy = −2850 lb ft 3
The moment-area method of finding the deflection of a beam will demand the accurate
computation of the area of a moment diagram, as well as the moment of such area about any
axis. To pave its way, this section will deal on how to draw moment diagram by parts and to
calculate the moment of such diagrams about a specified axis.
Basic Principles
1. The bending moment caused by all forces to the left or to the right of any section is
equal to the respective algebraic sum of the bending moments at that section caused by
each load acting separately.
M = ( M)L = ( M)R
2. The moment of a load about a specified axis is always defined by the equation of a
spandrel.
y = kxn
where n is the degree of power of x.
Concentrated Load
1
A = − PL2
2
Mx = −Px
1
x= L
3
Degree : first
1
A = − w oL3
6
1
Mx = − w o x 2
2
1
x= L
4
Degree : sec ond
1
A=− w oL3
24
1
Mx = − w o x2
6L
1
x= L
5
Degree : third
Example: For the beam loaded as shown, compute the moment of area of the M diagrams
between the reactions about both the left and the right reaction.
Moment diagram by parts can be drawn in different ways; three are shown below.
Answer:
( A AB ) x A = 11,733 N m3
( A AB ) xB = 9,867 N m3
Area-Moment Method
Another method of determining the slopes and deflections in beams is the area-moment
method, which involves the area of the moment diagram.
Theorem I
The change in slope between the tangents drawn to the elastic curve at any two points A and
B is equal to the product of 1/EI multiplied by the area of the moment diagram between these
two points.
1
AB = ( AreaAB )
EI
Theorem II
The deviation of any point B relative to the tangent drawn to the elastic curve at any other point
A, in a direction perpendicular to the original position of the beam, is equal to the product of
1/EI multiplied by the moment of an area about B of that part of the moment diagram between
points A and B.
1
tB/ A = ( AreaAB ) XB
EI
and
1
t A /B = ( AreaAB ) X A
EI
Rules of Sign
1. The deviation at any point is positive if the point lies above the tangent, negative if the
point is below the tangent.
2. Measured from left tangent, if θ is counterclockwise, the change of slope is positive,
negative if θ is clockwise.
1
1. Compute t C/ A = ( AreaAC ) XC
EI
1
2. Compute tB/ A = ( AreaAB ) XB
EI
3. Solve by ratio and proportion (see figure above).
+ tB/A tC/A
=
x L
Example: Compute the midspan value of EI for the beam shown. (Hint: Draw the M
diagram by parts, starting from midspan toward the ends. Also take advantage of symmetry to
note that the tangent drawn to the elastic curve at midspan is horizontal.)
R1 = R2 = 1,200 N
3350
t A /B =
EI
EI = 3,350 N m3
Exercies:
1. For the beam loaded as shown, compute the moment of area of the M diagrams
between the reactions about both the left and the right reaction. (Hint: Draw the moment
diagram by parts from right to left.)
R1 = 1000 N
R2 = 700 N
( A AB ) x A = 5,450 N m3
( A AB ) xB = 7,750 N m3
2. For the beam as shown, find the value of EI at 2 ft from R2. (Hint: Draw the reference
tangent to the elastic curve at R2.)
640
R1 = N
3
320
R2 = N
3
2,560
EIB = lb ft 3
3
Generally, the tangential deviation t is not equal to the beam deflection. In cantilever beams,
however, the tangent drawn to the elastic curve at the wall is horizontal and coincidence
therefore with the neutral axis of the beam. The tangential deviation in this case is equal to the
deflection of the beam as shown below.
From the figure above, the deflection at B denoted as B is equal to the deviation of B from a
tangent line through A denoted as tB/A. This is because the tangent line through A lies with the
neutral axis of the beam.
Example: The cantilever beam shown in Fig. P-636 has a rectangular cross-section 50 mm
wide by h mm high. Find the height h if the maximum deflection is not to exceed 10 mm. Use E
= 10 GPa.
Solution
1
t A /B = ( A AB ) x A
EI
320 1 10 1 8
−10 = − ( 2 )( 4 ) − ( 4 )(16 ) 1000 4
50h 2
3
3 2 3
10,000
12
h = 618.67mm
Exercises: For the beam loaded as shown, determine the deflection 6 ft from the wall. Use E =
1.5 × 106 psi and I = 40 in4.
1. For the cantilever beam shown, determine the value of EI at the left end. Is this
deflection upward or downward?
From the previous section, we see that the maximum moment occurs at a point of zero shears.
For beams loaded with concentrated loads, the point of zero shears usually occurs under a
concentrated load and so the maximum moment.
Beams and girders such as in a bridge or an overhead crane are subject to moving
concentrated loads, which are at fixed distance with each other. The problem here is to
determine the moment under each load when each load is in a position to cause a maximum
moment. The largest value of these moments governs the design of the beam.
where Ps is the smaller load, Pb is the bigger load, and P is the total load (P = Ps + Pb).
The maximum shear occurs at the reaction where the resultant load is nearest. Usually, it
happens if the biggest load is over that support and as many a possible of the remaining loads
are still on the span.
In determining the largest moment and shear, it is sometimes necessary to check the condition
when the bigger loads are on the span and the rest of the smaller loads are outside.
Example:
A truck with axle loads of 40 kN and 60 kN on a wheel base of 5 m rolls across a 10-m span.
Compute the maximum bending moment and the maximum shearing force.
Thus, answer
Thus, answer
Exercises:
1. Repeat Illustrative Example using axle loads of 30 kN and 50 kN on a wheel base of 4
m crossing an 8-m span.
Answers: Mmax = 105.63 kN-m; Vmax = 65 kN
2. A tractor weighing 3000 lb, with a wheel base of 9 ft, carries 1800 lb of its load on the
rear wheels. Compute the maximum moment and maximum shear when crossing a 14
ft-span.
Answers: Mmax = 6300 lb-ft; Vmax = 2228.57 lb
Stresses caused by the bending moment are known as flexural or bending stresses. Consider
a beam to be loaded as shown.
Consider a fiber at a distance from the neutral axis, because of the beam's curvature, as the
effect of bending moment, the fiber is stretched by an amount of . Since the curvature of the
beam is very small, and are considered as similar triangles. The strain on this fiber is
which means that the stress is proportional to the distance from the neutral axis.
Considering a differential area at a distance from N.A., the force acting over the area is
The resultant of all the elemental moment about N.A. must be equal to the bending moment on
the section.
but , then
substituting
then
and
where is the radius of curvature of the beam in mm (in), is the bending moment in N·mm
(lb·in), is the flexural stress in MPa (psi), is the centroidal moment of inertia in mm4 (in4),
and is the distance from the neutral axis to the outermost fiber in mm (in).
In the formula
answer
Stress in a fiber located 0.5 in from the top of the beam at midspan:
answer