Waukesha 200 Series Maintenance

Operation and Maintenance Manual
200 Series Centrifugal Pumps
Read and understand this manual

prior to installing, operating or servicing this equipment.
611 Sugar Creek Road
Delavan, WI 53115 USA
Tel: (800) 252-5200 or (262) 728-1900
Fax: (800) 252-5012 or (262) 728-4904
E-mail: [email protected]
Web site: www.spxprocessequipment.com
Information contained in this manual is subject to change Copyright © 2007 All Rights Reserved.
without notice and does not represent a commitment on Gore-Tex is a registered trademark of W.L. Gore & Associates, Inc.
the part of Waukesha Cherry-Burrell. No part of this Kalrez is a registered trademark of DuPont Dow Elastomers.
manual may be reproduced or transmitted in any form or Chemraz is a registered trademark of Greene, Tweed & Co.
by any means, electronic or mechanical, including Issued Date: December 2001
photocopying and recording, for any purpose, without the Revision Date: January 2007
express written permission of Waukesha Cherry-Burrell. Publication: 95-03009
Table of Contents
Waukesha Cherry-Burrell Warranty ...................................................................5
Shipping Damage or Loss ....................................................................................... 5
Warranty Claim ....................................................................................................... 5
Safety ........................................................................................................................6
Care of Stainless Steel .............................................................................................7
Stainless Steel Corrosion ........................................................................................ 7
Elastomer Seal Replacement Following Passivation .............................................. 7
Introduction .............................................................................................................8
Manual Content ....................................................................................................... 8
Factory Inspection ................................................................................................... 8
Receiving Your Pump ............................................................................................. 8
Receiving and Inspection ....................................................................................... 8
Pump Characteristics ............................................................................................... 8
200 Series Base Mount Description ........................................................................ 9
Base Mount Components ....................................................................................... 9
Motor Adapter ........................................................................................................ 9
Stand ....................................................................................................................... 9
Base (Optional) ...................................................................................................... 9
Performance Characteristics ................................................................................... 13
Quality Control ...................................................................................................... 13
Authorization ......................................................................................................... 13
Standard Construction ............................................................................................ 13
Construction Options ............................................................................................. 13
Operating Parameters .............................................................................................. 13
Capacities ................................................................................................................ 14
Dimensions .............................................................................................................. 15
Centrifugal 200 Series Pump and Pedestal Weights ............................................... 21
Installation ...............................................................................................................23
Pump Location ........................................................................................................ 23
Pump Leveling ........................................................................................................ 23
Supply and Discharge Piping/Valves ...................................................................... 23
Installations That May Cause Operation Problems ................................................ 24
Electrical Connections ............................................................................................ 25
Flush Seal Option .................................................................................................... 25
Type 4 Seal ............................................................................................................. 25
Before First Startup ................................................................................................. 26
Clean Pump and Piping .......................................................................................... 26
Cleaning Safety Procedures .................................................................................... 26
Manual Cleaning .................................................................................................... 26
Cleaning-In-Place (CIP) ......................................................................................... 26
Preliminary Test Run .............................................................................................. 26
Check For Possible Motor Overload Conditions ................................................... 26
Operation .................................................................................................................27
Starting the Pump .................................................................................................... 27
Priming the Pump .................................................................................................... 27
Priming the Pump With the Feed Source Above Pump Level ............................... 27
Priming the Pump With the Feed Source Below Pump Level ............................... 27
Stopping the Pump .................................................................................................. 28
Maintenance ............................................................................................................29
Scheduled Maintenance .......................................................................................... 29
Routine Maintenance ............................................................................................. 29
Disassembly of Pump With a Type 1 Seal .............................................................. 29
Removal of the Water Cascade .............................................................................. 29
Inspect Parts ........................................................................................................... 31
Page 4 95-03009 January 2007

Table of Contents
Assembly of Pump With a Type 1 Seal ................................................................... 31
Backplate Assembly .............................................................................................. 31
Backplate/Impeller Assembly ................................................................................ 31
Type 4 Double Seal ................................................................................................. 34
Disassembly Type 4 Seal ....................................................................................... 34
Removal of the Water Cascade .............................................................................. 34
Assembly of Type 4 Seal ......................................................................................... 36
Standard Seal Dimensions ....................................................................................... 39
Disassembly of Modular Base Mounted Pumps ..................................................... 40
Disassembling The Outer Seal Assemblies ........................................................... 40
Assembling the Outer Seal Assemblies ................................................................. 41
Pre-assembled (Cartridge) Seals .............................................................................. 41
Disassembly of Pre-assembled (Cartridge) Seals .................................................. 41
Assembly of a Pump With Pre-assembled (Cartridge) Seals ................................ 42
Pedestal Base Mounted Pump Housing Lubrication ............................................... 44
Lubrication Schedule ............................................................................................. 45
Pump Alignment ...................................................................................................... 45
Checking Angular Alignment ................................................................................ 45
Checking Parallel Alignment ................................................................................. 45
Cartridge Seal Dimensions ...................................................................................... 46
Servicing the Electric Motor ................................................................................... 47
General Service Information .................................................................................. 47
Motor Lubrication Instructions .............................................................................. 47
Parts Lists ................................................................................................................48
Seal Kits ................................................................................................................... 48
Basic Seal Kit - Type 1 Seal - Sanitary Pump Model ............................................ 48
Complete Seal Kit - Type 1 Seal - Sanitary Pump Model ..................................... 48
Basic Seal Kit - Type 4 Seal - Sanitary Pump Model ............................................ 48
Complete Seal Kit - Type 4 Seal - Sanitary Pump Model ..................................... 49
Motor Shaft Shims ................................................................................................. 49
Seal Components All Pumps ................................................................................... 50
2045 Components (Close Coupled) ......................................................................... 52
2065LV Components (Close Coupled) ................................................................... 56
2065HV Components (Close Coupled) ................................................................... 58
2085LV Components (Close Coupled) ................................................................... 64
Motor Mounts ......................................................................................................... 68
Pedestal Mounted Pumps Small Bore ..................................................................... 69
Metric System Parts ................................................................................................. 75
Troubleshooting ......................................................................................................76
January 2007 95-03009 Page 5

Warranty Waukesha Cherry-Burrell
Waukesha Cherry-Burrell Warranty
Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date
of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear or
to products which are subjected to accident, misuse or improper maintenance. This warranty extends only to the original
Buyer. Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to the
original manufacturer’s warranty.
Seller’s sole obligation under this warranty shall be to repair or replace any products that Seller determines, in its
discretion, to be defective. Seller reserves the right either to inspect the products in the field or to request their prepaid
return to Seller. Seller shall not be responsible for any transportation charges, duty, taxes, freight, labor or other costs. The
cost of removing and/or installing products which have been repaired or replaced shall be at Buyer’s expense.
Seller expressly disclaims all other warranties, express or implied, including without limitation any warranty of
merchantability of fitness for a particular purpose. The foregoing sets forth Seller’s entire and exclusive liability, and
Buyer’s exclusive and sole remedy, for any claim of damages in connection with the sale of products. In no event shall
Seller be liable for any special consequential incidental or indirect damages (including without limitation attorney’s fees
and expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the sale or operation
of the products based on contract, tort (including negligence), strict liability or otherwise.
Shipping Damage or Loss

If equipment is damaged or lost in transit, file a claim at once with the delivering carrier. The carrier has signed the Bill of
Lading acknowledging that the shipment has been received from WCB in good condition. WCB is not responsible for the
collection of claims or replacement of materials due to transit shortages or damages.
Warranty Claim
Warranty claims must have a Returned Goods Authorization (RGA) from the Seller before returns will be accepted.
Claims for shortages or other errors, exclusive of transit shortages or damages, must be made in writing to Seller within
ten (10) days after delivery. Failure to give such notice shall constitute acceptance and waiver of all such claims by Buyer.
Page 6 95-03009 January 2007

Waukesha Cherry-Burrell Safety
Safety
READ AND UNDERSTAND THIS MANUAL
PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT
Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards.
At a minimum, these should include the industrial safety requirements established by:
1. Occupational Safety and Health Administration (OSHA), Title 29 of the CFR

Section 1910.212- General Requirements for all Machines
2. National Fire Protection Association, ANSI/NFPA 79

ANSI/NFPA 79- Electrical Standards for Industrial Machinery
3. National Electrical Code, ANSI/NFPA 70

ANSI/NFPA 70- National Electrical Code
ANSI/NFPA 70E- Electrical Safety Requirement for Employee Workplaces
4. American National Standards Institute, Section B11
Attention: Servicing energized industrial equipment can be hazardous. Severe injury or death can result from electrical
shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout
industrial equipment from power sources, and release stored energy, if present. Refer to the National Fire Protection
Association Standard No. NFPA70E, Part II and (as applicable) OSHA rules for Control of Hazardous Energy Sources
(Lockout-Tagout) and OSHA Electrical Safety Related Work Practices, including procedural requirements for:
• Lockout-tagout
• Personnel qualifications and training requirements
• When it is not feasible to de-energize and lockout-tagout electrical circuits and equipment before working on or near
exposed circuit parts
Locking and Interlocking Devices: These devices should be checked for proper working condition and capability of
performing their intended functions. Make replacements only with the original manufacturer’s renewal parts or kits.
Adjust or repair in accordance with the manufacturer’s instructions.
Periodic Inspection: Industrial equipment should be inspected periodically. Inspection intervals should be based on
environmental and operating conditions and adjusted as indicated by experience. At a minimum, an initial inspection
within 3 to 4 months after installation is recommended. Inspection of the electrical control systems should meet the
recommendations as specified in the National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3,
Preventative Maintenance of Industrial Control and Systems Equipment, for the general guidelines for setting-up a
periodic maintenance program.
Replacement Equipment: Use only replacement parts and devices recommended by the manufacturer to maintain the
integrity of the equipment. Make sure the parts are properly matched to the equipment series, model, serial number, and
revision level of the equipment.
Warnings and cautions are provided in this manual to help avoid serious injury and/or possible damage to equipment:
DANGER: marked with a stop sign.

Immediate hazards which WILL result in severe personal injury or death.
WARNING: marked with a warning triangle.

Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION: marked with a warning triangle.

Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.
January 2007 95-03009 Page 7

Care of Stainless Steel Waukesha Cherry-Burrell
Care of Stainless Steel
Stainless Steel Corrosion

Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or
destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack.
Corrosion pitting, rusting and stress cracks may occur due to chemical attack. Use only cleaning chemicals specified by a
reputable chemical manufacturer for use with 300 series stainless steel. Do not use excessive concentrations, temperatures
or exposure times. Avoid contact with highly corrosive acids such as hydrofluoric, hydrochloric or sulfuric. Also avoid
prolonged contact with chloride-containing chemicals, especially in presence of acid. If chlorine-based sanitizers are used,
such as sodium hypochlorite (bleach), do not exceed concentrations of 150 ppm available chlorine, do not exceed contact
time of 20 minutes, and do not exceed temperatures of 104°F (40°C).
Corrosion discoloration, deposits or pitting may occur under product deposits or under gaskets. Keep surfaces clean,
including those under gaskets or in grooves or tight corners. Clean immediately after use. Do not allow equipment to set
idle, exposed to air with accumulated foreign material on the surface.
Corrosion pitting may occur when stray electrical currents come in contact with moist stainless steel. Ensure all electrical
devices connected to the equipment are correctly grounded.
Elastomer Seal Replacement Following Passivation

Passivation chemicals can damage product contact areas of WCB equipment. Elastomers (rubber components) are most
likely to be affected. Always inspect all elastomer seals after passivation is completed. Replace any seals showing signs of
chemical attack. Indications may include swelling, cracks, loss of elasticity or any other noticeable changes when
compared with new components.
Page 8 95-03009 January 2007

Waukesha Cherry-Burrell Introduction
Introduction
Manual Content 3. In the case of damage or loss to the equipment, WCB

may perform three major functions:
Maintenance procedures in this manual do not cover
aseptic or high pressure pump applications. These are • Manufacturer Function - WCB manufactures quality
equipment and stands behind the WCB Standard
covered in special addendums available from your Warranty. Refer to the Standard Warranty.
Waukesha Cherry-Burrell representative.
• Assessor Function - WCB offers assessment services
NOTE: In addition to covering standard pump impeller for filing claims. The WCB assessor will accurately
shaft diameter and basic information, this manual also determine the extent of the damage (or loss), and cost
addresses metric impeller shaft diameter and basic of repairs to the equipment. Reimbursement for this
information on total metric pump system requirements. service will be agreed upon prior to the assessment.
See “Metric System Parts” on page 94.
• Repair House Function -WCB offers services for
repairing the damage(s) or replacement of loss(es) to
Factory Inspection the equipment. WCB has the option to alter the
Standard Warranty on refurbished or replacement
Each Waukesha pump is shipped completely assembled, parts. The cost of this service will be dependent upon
the assessment that is made.
lubricated and ready for use. (Make sure you review
“Operation” on page 28 before operating your pump).
Pump Characteristics
Receiving Your Pump The Waukesha 200 Series Pump is built for extremely
durable service. The casing, backplate and impeller/stub
All ports are covered at the factory to keep out foreign shaft are cast 316L stainless steel for extra strength and
objects during transit. If the covers are missing or resistance to line shock and corrosion. Large bearings and
damaged, a thorough inspection of fluid head, by shaft provide positive alignment and minimize vibration.
removing the pump cover, is recommended. Be sure
pumping head is clean and free of foreign material before The casing is clamped to the motor adapter bracket (close
rotating shaft. coupled) or bearing housing (base mount) for easy
disassembly while permitting 360 degree rotation of the
Receiving and Inspection discharge port.
1. WCB equipment is run tested or inspected prior to
shipment. When leaving the factory, it is well crated 200 Series pumps are available with three standard seal
for normal transportation procedures. WCB cannot, types.
however, guarantee safe arrival. Therefore, upon
receipt of this equipment, check the received items • Type 1- Single mechanical seal, external mounted and
balanced.
against the packing list for damaged or missing parts.
Check the packing material thoroughly for small • Type 1C- Single mechanical seal with water cascade
parts. flush.
• Type 4 - Double mechanical seal with flush housing.
2. Visually inspect for damage or loss. Damage or loss All seal components are interchangeable between models.
should be reported immediately to the delivery carrier All seal assemblies utilize an externally mounted,
while present. Following the immediate notification balanced rotary seal for longer seal life and better sealing
of the lost or damaged parts, a detailed description of capability. The stationary seal face is reversible and
the loss or damage, and a cash value should be replaceable.
claimed against the carrier. WCB's responsibility
terminates F.O.B. point of manufacture unless 200 Series pumps are designed for a broad range of
otherwise specified per the General Terms and sanitary and industrial applications. Sanitary models are
Conditions of Sale as published by WCB and designed for clean-in-place and meet U.S.D.A. and 3A
amended from time to time. Contact WCB Order Standards.
Services if shipping information is required for
handling claims.
January 2007 95-03009 Page 9

Introduction Waukesha Cherry-Burrell
200 Series Base Mount Description
The Waukesha 200 Series Modular Base Mounted
Centrifugal Pump design consists of four components (in
addition to pump and motor). These components are used
in various combinations and arrangements to provide
flexibility to meet various needs.
Base Mount Components

Bearing Housing (Pump Adapter) Figure 2 - Style C
• Bearing housing is made of epoxy coated cast iron w/
316 SS shaft, ball bearings. Motor Adapter
• The adapter mounts to the pump components (same • The motor adapter is made of epoxy coated cast iron.
components used for close coupled pumps).
• The motor adapter is used to mount a std. NEMA C-
• Bearing housing also includes coupling for motor face motor onto bearing housing.
shaft plus guards used in style "B" & "C"
arrangements. • The motor adapter is used to provide an accurate,
rigid shaft alignment.
Style "B" Arrangement
• The motor adapter is used in style "B" arrangements.
The style "B" arrangement is composed of the bearing
housing, motor adapter and base with stand attached
Stand
to bearing housing; for use with NEMA C-face
• The stand (pedestal) is made of epoxy coated cast
motors. All motors must have feet for attachment of iron.
supports. (Figure 1).
• The stand attaches under motor adapter or bearing
housing.
Base (Optional)
• The epoxy coated channel base - used in style "B" &
"C" arrangements. See “Table of Base Size Used On
Modular Base Mounted Centrifugal Pumps” on
page 20.
Figure 1 - Style B
Style "C" Arrangement

The style "C" arrangement is composed of the bearing
housing and base with stand attached to bearing
housing; for use with foot mounted T- frame motors.
Pump and motor are mounted and supported
independently. (Figure 2).
Page 10 95-03009 January 2007

Figure 3 - Common Part Identification
A. Motor Shims H. O-ring
B. Motor Adaptor J. Impeller
C. Lock Washer K. O-ring
D. Cap Screws L. Impeller Retainer
E. Seal Guard M. Clamp
F. Seals (detail not shown) N. Casing
G. Backplate
January 2007 95-03009 Page 11

Figure 4 - Type 1 Seal Assembly (Water Cascade Type 1C)
A. Motor Shims G. Rotary Seal
B. Deflector H. Cap Screws
C. Spring Retainer J. Seat Retainer
D. Springs K. Stationary Seal
E. Tabbed Washer L. L-gasket
F. O-ring M. Water Cascade Block
Page 12 95-03009 January 2007

Figure 5 - Type 4 Seal Assembly
A. Motor Shims L. Tabbed Washer
B. Slinger M. O-ring
C. L-gasket N. Rotary Seal
D. Stationary Seal P. Stationary Seal
E. Rotary Seal R. L-gasket
F. O-ring S. O-ring
G. Tabbed Washer T. Housing
H. Springs U. O-ring
J. Spring Retainer V. Seat Retainer
K. Springs W. Cap Screws
January 2007 95-03009 Page 13

Performance Characteristics Rotary Seal Material
Purebide
Silicone Carbide
Quality Control
Tungsten Carbide
Each pump undergoes a performance test for design flow
rate and design pressure prior to shipment. Stationary Seal
Silicone Carbide
Authorization Tungsten Carbide
3A/USDA (Sanitary Models)/EHEDG Elastomers
EPDM (FDA approved)
Standard Construction Silicone (FDA approved)
• Casing: 316L Stainless Steel. Teflon Encapsulated (FDA approved)
FFKM
• Port Connections: S-Line.
Finishes/Product Contact Surfaces
• Backplate: 316L Stainless Steel. 25RA
20RA
• Impeller W/Integral Shaft: 316L Stainless Steel. Electropolish
• Impeller Retainer: 316L Stainless Steel. Unpolished -Industrial
Leg Kit
• Shaft Seal: Single Mechanical, external balanced
(Type 1). See “Motor Mounts” on page 68.
Base Mounting
• Rotary Seal Material: Carbon.
Footless C-face motors
• Stationary Seal: Siliconized Graphite. Footed C-face motors
T-Frame motors
• Elastomers: FDA approved FKM. NOTE: T-Frame motors can be configured with or
without bases, couplings or coupling covers.
• Finish: All product contact surfaces provided with a
sanitary polish (150 Grit). Industrial, pumps are Pedestal Mounted
unpolished. Two types on stands see “Base Mount Components”
The motor adapter bracket is painted with a cast iron on page 10.
paint. This paint is a two-part epoxy, TNEMEC 104,
Sky-Blue #104-BB-42 - on motor bracket and motor Motors
(if ordered). NEMA JM (standard) totally enclosed fan cooled
(TEFC) for close-coupled pumps.
• Mounting: Close coupled for JM shafted motors.
1750 or 3500 RPM single phase 115/230 volt and 3
Construction Options phase 230/460 volt.
Ports Optional Enclosures
Bevel Seat Washdown
Female I-Line Explosion proof
Male I-Line Severe Duty/Chemical Duty
Q-Line
Butt-weld Operating Parameters
Female or Male N.P.T Nominal Capacity
150 Lb. Flange, DIN or SMS Up to 1150 U.S. GPM (260 Cubic Meters/Hr.)
Seal Type Viscosity

• Water Cascade (Type 1C). Up to 1500 CPS
• Double Mechanical w/flush (Type 4 Shaft Seal). Differential Pressure

UP to 340 Feet (100 Meters)
• WFI - Special Type 4 shaft seal for water for injection
applications. Temperature
Up to 450°F (230°C)
• Aseptic Shaft Seal - barrier flush design.
Nominal Speeds
• Commercially available seals (Contact your WCB
representative for details). 1450 or 2900 RPM - 50HZ
1750 or 3500 RPM - 60HZ
Page 14 95-03009 January 2007

Capacities
MAXIMUM
SANITARY INLET SIZE OUTLET SIZE
CAPACITY
MODEL INCH (MM) INCH (MM)
GPM (M3/HR)
2045 1.5 (40) 4.5 (115) 190 GPM (43)
2.0 (50) 4.5 (115) 190 GPM (43)
2065LV 1.5 (40) 6.5 (165) 200 GPM (45)
2.0 (50) 6.5 (165) 200 GPM (45)
2.5 (65) 6.5 (165) 200 GPM (45)
2065 2.5 (65) 6.5 (165) 400 GPM (91)
2065HV 3.0 (75) 6.5 (165) 500 GPM (114)
2075 3.0 (75) 8.5 (215) 143 GPM (33)
2085LV 2.0 (50) 8.5 (215) 143 GPM (33)
2085 3.0 (75) 8.5 (215) 840 GPM (191)
4.0 (100) 8.5 (215) 840 GPM (191)
2105 4.0 (100) 10.5 (265) 1400 GPM (318)
6.0 (150) 10.5 (265) 1400 GPM (318)
January 2007 95-03009 Page 15

Dimensions
Figure 6 - Foot Print Dimensions

SANITARY MODEL SIZE (INLET X OUTLET)
Motor 2045 2065LV 2065 2065HV 2085LV 2075 2085 2085 2105 2105
Frame All All 2-1/2x2 3x2 2x1-1/2 2x1-1/2 3x2-1/2 4x2-1/2 4x4 6x4
CP CP CP CP CP CP CP CP CP CP
Dim.
inch inch inch inch inch inch inch inch inch inch
Callout
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
18.94 16.35 16.94 17.04 16.16 16.16 17.50 17.05
145JM
(481) (415) (430) (433) (410) (410) (445) (433)
21.81 19.66 20.25 20.35 18.09 18.09 19.43 18.96
182JM
(554) (500) (514) (517) (459) (459) (494) (482)
19.66 20.25 20.35 18.09 18.09 19.43 18.96 25.13 25.16
184JM
(500) (514) (517) (459) (459) (494) (482) (638) (639)
21.91 22.50 22.60 21.72 21.72 23.05 22.55 23.88 23.91
213JM
(557) (572) (574) (552) (552) (585) (573) (607) (607)
21.91 22.50 22.60 21.72 21.72 23.05 22.55 26.56 26.59
215JM
(557) (572) (574) (552) (552) (585) (573) (675) (675)
25.47 26.06 26.17 25.53 25.53 26.87 26.43 27.63 27.66
254JM
(647) (662) (665) (648) (648) (682) (671) (702) (703)
27.81 27.92 25.53 25.53 26.87 26.43 29.38 29.41
256JM
(706) (709) (648) (648) (682) (671) (746) (747)
28.44 27.66 27.66 29.00 28.50 29.94 29.97
284JM
(722) (703) (703) (737) (724) (760) (761)
29.94 29.16 29.16 30.50 30.00 31.44 31.47
286JM
(760) (791) (791) (775) (762) (799) (799)
29.97 29.97 31.31 30.81 31.63 31.66
324JM
(761) (761) (795) (782) (803) (804)
31.47 31.47 32.81 32.31 32.87 32.91
326JM
(799) (799) (833) (821) (835) (836)
Page 16 95-03009 January 2007

TABLE OF DIMENSIONS
A B D AA AB F E G
Frame inch inch inch inch inch inch inch inch
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
8.56 6.87 3.5 .50 5.25 12.50 5.50 2.00

145JM
(218) (174) (89) (13) (133) (317) (140) (51)
9.81 8.44 4.50 .75 5.87 12.50 7.50

182JM
(249) (214) (114) (19) (149) (317) (190)
9.81 8.44 4.50 .75 5.87 12.50 7.50

184JM
(249) (214) (114) (19) (149) (317) (190)
12.18 10.06 5.25 .75 7.38 12.50 8.25

213JM
(309) (256) (133) (19) (187) (317) (209)
12.18 10.06 5.25 .75 7.38 16.0 8.25

215JM
(309) (256) (133) (19) (187) (406) (209)
14.68 12.0 6.25 1.0 8.94 16.0 10.0

254JM
(373) (305) (159) (25.4) (227) (406) (254)
14.68 12.0 6.25 1.0 8.94 25.5 10.0 2.50

256JM
(373) (305) (159) (25.4) (227) (648) (254) (64)
18.87 13.63 7.0 1.5 12.25 25.5 11.0

284JM
(225) (346) (178) (38) (311) (648) (279)
18.87 13.63 7.0 1.5 12.25 25.5 11.0

286JM
(225) (346) (178) (38) (311) (648) (279)
20.75 15.56 8.0 1.5 13.18 25.5 12.5

324JM
(527) (395) (203) (38) (335) (648) (317)
20.75 15.56 8.0 1.5 13.18 25.5 12.5

326JM
(527) (395) (203) (38) (335) (648) (317)
NOTE: Figure 6 dimensions for the Inlet, Outlet, items X,Y and Z are listed in Table on page 18.
January 2007 95-03009 Page 17

TABLE OF DIMENSIONS
Inlet Outlet X Y Z
Model
inch inch inch inch inch
(**)
(mm) (mm) (mm) (mm) (mm)
1.5 1.5 3.88 1.81 2.25

2045
(40) (40) (98) (46) (57)
2.0 1.5 3.88 1.81 2.25

2045
(50) (40) (98) (46) (57)
1.5 1.5 4.75 1.94 3.19

2065LV
(40) (40) (120) (49) (81)
2.0 1.5 4.75 1 94 3.19

2065LV
(50) (40) (120) (49) (81)
2.5 1.5 4.75 1.94 3.19

2065LV
(65) (40) (120) (49) (81)
2.5 2.0 4.44 1.94 3.94

2065
(65) (50) (113) (49) (100)
3.0 2.0 4.44 1.94 3.94

2065HV
(75) (50) (113) (49) (100)
3.0 1.5 6.69 1.75 4.5

2075
(75) (40) (170) (44) (114)
2.0 1.5 6.69 1.75 4.5

2085LV
(50) (40) (170) (44) (114)
3.0 2.5 5.63 2.53 5.06

2085
(75) (65) (143) (64) (129)
4.0 2.5 5.63 2.03 5.06

2085
(100) (65) (143) (52) (129)
4.0 4.0 6.94 2.86 6.75

2105
(100) (100) (176) (73) (171)
6.0 4.0 6.94 2.90 6.75

2105
(150) (100) (176) (74) (171)
Page 18 95-03009 January 2007

Figure 7 - Style "B" and "C" Less Base Plate
B D
Inlet
Outlet Sm Bore Lg Bore Sm Bore Lg Bore X Y Z
Model inch
inch inch inch inch inch inch inch inch
(mm)
1.5 1.5 16.39 3.0 3.88 1.81 2.25
P2045 --- ---
(40) (40) (416) (76) (98) (45) (57)
2.0 1.5 16.39 3.0 3.88 1.81 2.25
P2045 --- ---
(50) (40) (416) (76) (98) (45) (57)
1.5 1.5 16.71 2.0 5.2 4.75 1.94 3.19
P2065LV ---
(40) (40) (224) (50) (132) (120) (49) (81)
2.0 1.5 16.71 2.0 5.2 4.75 1.94 3.19
P2065LV ---
(50) (40) (224) (50) (132) (120) (49) (81)
2.5 1.5 16.71 2.0 5.2 4.75 1.94 3.19
P2065LV ---
(65) (40) (224) (50) (132) (120) (49) (81)
2.5 2.0 17.30 2.0 5.2 4.44 1.94 3.94
P2065 ---
(65) (50) (439) (50) (132) (112) (49) (100)
3.0 2.0 17.93 21.30 2.0 5.2 4.44 1.94 3.94
P2065HV
(75) (50) (455) (541) (50) (132) (112) (49) (100)
3.0 1.5 17.19 20.42 1.0 4.2 6.69 1.75 4.50
P2075
(75) (40) (436) (581) (25) (106) (176) (44) (114)
2.0 1.5 17.19 20.42 1.0 4.2 6.69 1.75 4.50
P2085LV
(50) (40) (436) (581) (25) (106) (176) (44) (114)
3.0 2.5 18.41 21.90 1.0 4.2 5.63 2.53 5.06
P2085
(75) (65) (467) (556) (25) (106) (143) (64) (128)
4.0 2.5 17.91 21.40 1.0 4.2 5.63 2.03 5.06
P2085
(100) (65) (454) (543) (25) (106) (143) (51) (128)
4.0 22.57 3.2 6.94 2.86 6.75
P2105 --- --- ---
(100) (573) (81) (176) (72) (171)
6.0 22.60 3.2 6.94 2.90 6.75
P2105 --- --- ---
(150) (574) (81) (176) (73) (171)
NOTE: Dimensions X,Y, B apply to pumps with clamp connections.
January 2007 95-03009 Page 19

TABLE OF BASE SIZE USED ON MODULAR BASE MOUNTED CENTRIFUGAL PUMPS
Sanitary Models
Motor HP & RPM
P2045 P2065LV P2065 P2065HV P2075 P2085LV P2085 P2105
Up to 5HP 1750 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
Up to 5HP 3500 RPM SM.B. SM.B. SM.B.
7½HP 1750 RPM SM.B. LG.B.
7½HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
10HP 1750 RPM SM.B. LG.B.
10HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B. SM.B.
15HP 1750 RPM LG.B.
15HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B.
20HP 1750 RPM LG.B.
20HP 3500 RPM SM.B. SM.B. SM.B. SM.B. SM.B.
25HP 1750 RPM LG.B.
25HP 3500 RPM LG.B. LG.B.
30HP 1750 RPM LG.B.
30HP 3500 RPM LG.B. LG.B.
40HP 1750 RPM LG.B.
40HP 3500 RPM LG.B.
50HP 1750 RPM LG.B.
50HP 3500 RPM LG.B.
60HP 3500 RPM LG.B.
75HP 3500 RPM LG.B.
SM.B. = Small Base
LG.B. = Large Base
Page 20 95-03009 January 2007

Figure 8 - Base Plate Dimensions for Modular Base Mounted Centrifugal Pumps
Base plates (optional) are provided in three widths and

five lengths (depending on motor frame and pump model).
Widths Available
10 inches
15 inches
18 inches
Lengths Available
20 inches (Style A Only)
24 inches
32 inches
38 inches
50 inches
January 2007 95-03009 Page 21

Centrifugal 200 Series Pump and Pedestal Weights
Figure 9 - Close Coupled Pump (Less Motor and Legs)
Pump Model
Motor Frame 2045 2065LV 2065 2065HV 2075 2085LV 2085 2105
LBS LBS LBS LBS LBS LBS LBS LBS
(KG) (KG) (KG) (KG) (KG) (KG) (KG) (KG)
21 31 33 35 57 57 51 60
142-184JM
(9.5) (14) (14.9) (15.8) (25.8) (25.8) (23.1) (27.2)
35 37 39 60 54 54 78
213-215JM
(15.8) (16.7) (17.6) (27.2) (24.4) (24.4) (35.3)
37 39 41 63 57 57 79
254-256JM
(16.7) (17.6) (18.5) (28.5) (25.8) (25.8) (35.8)
51 53 71 64 82 82
284-326JM
(23.1) (24) (32.2) (29) (37.1) (37.1)
Add 5LB. For Pumps With Double Seals
ADD LISTED WEIGHT FOR LEGS
Weight
Motor Frame
lBS (KG)
142-213JM 10.5 (4.7)
215-254JM 12.5 (5.6)
254-326JM 42.5 (19.2)

Figure 10 - Legs
Page 22 95-03009 January 2007

Figure 11 - Pedestal Pump (Less Base and Motor)
PUMP MODEL
2045 2065LV 2065 2065HV 2075 2085LV 2085 2105

PEDESTAL lbs lbs lbs lbs lbs lbs lbs lbs
(KG) (KG) (KG) (KG) (KG) (KG) (KG) (KG)
92 108 110 131 131 125

SMALL BORE 106 (48)
(41) (48.9) (49.8) (59.4) (59.4) (56.6)
235 240
LARGE BORE
(106.5) (108.8)
SMALL LARGE
MOTOR BORE BORE
LBS (KG) LBS (KG)
48 30 (13.6)
56 30 (13.6)
143/145T 31 (14.6)
182/184T 32 (14.5) 50 (22.6)

Figure 12 - Base Weight (Add to Pedestal Weight)
213/215T 33 (14.9) 50 (22.6)
254/256T 40 (18.1) 52 (23.5)
284/286T 35 (15.8) 62 (28.1)
284/286TS 64 (29.0)
324/326T 65 (29.4)
324/326TS 65 (29.4)
364TS 65 (29.4)
January 2007 95-03009 Page 23

Installation Waukesha Cherry-Burrell
Installation
Unpack all parts of your equipment and inspect for Supply and Discharge Piping/Valves
damages that may have occurred during shipping. Report
any damage to the carrier. The following considerations should be addressed when
determining supply/discharge piping and valve installation
All ports are covered at the factory to keep out foreign of your pump.
objects during transit. If the covers are missing or
damaged, remove the pump cover and thoroughly inspect • Use line size equal to, or larger than, connection size
the fluid head. Be sure the pump head is clean and free of on pump, especially the inlet supply line.
foreign material before rotating shaft.
• Keep supply line as short and straight as possible and
use as few elbows, valves or other types of restriction
Pump Location as possible. Avoid up and down rises which will trap
air.
The following considerations should be addressed when
• Be certain all joints in the suction line are well sealed
determining a location for the installation of your pump. to prevent air leaks.
• Locate pump as near as practical to the liquid • Maintain a straight length of pipe (Figure 2, item A) at
supply. least 8 diameters long at the pump inlet.
• Keep supply piping short and straight to keep

pump supplied with liquid and prevent damaging
cavitation.
• Pump should be accessible for service and inspection

during operation.
• Motor must be protected from flooding.
Pump Leveling
Figure 2 - Straight Pipe Length
Level the pump by loosening the set screws (Figure 1,
• The pump casing may be rotated with the discharge
item A) to adjust the length of the legs. connection pointing in any direction. The best pump
performance will be with the outlet up, to the left or
positions in between; these positions insure a flooded
casing and prevent problems due to air in the system.
(Figure 2).
Figure 1 - Leveling Leg Set Screw Location
Figure 3 - Recommended Discharge Positions
Page 24 95-03009 January 2007

Waukesha Cherry-Burrell Installation
• All joints in suction line must be well sealed to • Install shutoff valves to isolate pump from supply and
prevent air from being sucked into the system. discharge lines. This will allow pump service without
draining the system.
• Support supply and discharge piping near the pump so
that no strain is put on the pump casing. • This pump is not self priming. If pump is installed
above supply liquid level, install foot valve or other
system check valve to keep system flooded for
priming. (Figure 6, item A).
• A throttling valve may be required to control pump

flow rate to prevent motor overload. Always install
throttling valve (Figure 6, item B) in discharge piping
and at least 10 diameters from pump outlet.
• Never install throttling valve in supply piping.

(Figure 6, item C).
Figure 4 - Pipe Supports
• If an expansion joint is used, install a pipe anchor

between the joint and the pump.
• If a reducer is connected to inlet, use eccentric type to

prevent problems due to trapped air. (Figure 5).
Figure 6 - Valve Piping Installation
Installations That May Cause Operation

Problems
• Any system throttling valves or similar devices to
control flow rate must be installed in the discharge
line. Do not install any system throttling valves or
similar devices to control flow rate in the supply line.
Restriction in the supply line may cause cavitation
and pump damage.
• "Water hammer" in the system can damage the pump

and other system components. Water hammer often
Figure 5 - Correct Eccentric Installation occurs when valves in the system are suddenly closed
causing lines to move violently and with a loud noise.
CAUTION: The pump and piping may contain When this condition is present, find and eliminate the
sharp edges. Wear gloves during installation and source of the water hammer. One way to eliminate
service of the pump to help avoid injuries from water hammer is to slow down the actuation speed of
these hazards. the valve.
• Line slope will depend on application requirements; • Do not expose pump to freezing temperatures with
best pump operation is with supply line sloped liquid in casing. Frozen liquid in casing will damage
slightly upward toward pump to prevent trapping air. pump. Drain casing before exposing to freezing
If system must drain into pump casing, keep temperatures.
downward slope to a minimum or priming problems
may occur.
January 2007 95-03009 Page 25

Installation Waukesha Cherry-Burrell
Electrical Connections NOTE: To prevent hose contact with rotating shaft and
seal parts during operation, pull excess hose to outside of
seal guard.
WARNING: To avoid electrocution, ALL
electrical installation should be done by a
registered Electrician, following Industry Safety
Standards. All power must be OFF and LOCKED
OUT during installation.
• Read motor manufacturer's instructions before

making installation. Follow manufacturer's
lubrication schedules.
• Check motor nameplate to be sure motor is

compatible with electrical supply and all wiring,
switches, starters. Make sure all overload protections
are correctly sized. (Figure 7).
Figure 8 - Cascade System Installation
Type 4 Seal
(Double mechanical with flush)
Attach seal flush supply to the bottom 1/4-inch pipe

threaded hole in the flush housing. Drain tubing attached
to the top hole allows moderate pressure to be supplied to
the seals and continuous flooding. (Figure 9).
Figure 7 - Replaceable Label Location
• Check pump rotation following electrical installation.

Correct rotation is counterclockwise when facing
pump inlet connection. (Figure 3) and Figure 7.
Flush Seal Option

When this option is ordered, a fitting assembly (Part
Number 60112) (Figure 8, item B) is supplied for directing
a flow of water onto the backplate/seal area.
• The water cascade block (Figure 8, item A) must be

above the seal on the assembled backplate to flow
water onto the seal face.
• The connection is 1/4 inch O.D. tubing.
• Required flow is approximately 5 U.S. gallons per

hour.
Figure 9 - Type 4 Flush Housing
• The recommended water supply is cool and filtered. If
product solidifies at cool temperature, warm or hot
water can be used.
Page 26 95-03009 January 2007

Waukesha Cherry-Burrell Installation
Before First Startup Preliminary Test Run
Clean Pump and Piping The system should be tested using a preliminary run with
Disassemble pump and clean all product contact parts and the materials that will be pumped. DO NOT run the pump
seal parts prior to first operation. Follow instructions in the at this time to produce final product.
“Cleaning Safety Procedures” on page 27 and “Routine
Maintenance” on page 29. The pump should be thoroughly See “Starting the Pump” on page 28.
cleaned of any materials which could have accumulated
during installation. Check For Possible Motor Overload Condi-
tions
Cleaning Safety Procedures Certain combinations will overload motor when operated
with open unrestricted discharge which results in too high
flow rate. Additional discharge restriction may be required
Manual Cleaning
to lower flow rate and lower horsepower requirement. DO
The following considerations should be addressed when
NOT add restriction to supply line. If pump was
manually cleaning your pump.
incorrectly selected, a smaller impeller may be required or
a higher motor horsepower may be required.
• Do not use toxic and/or flammable solvents.
• Lock out electrical power and shut off all air prior to If uncertain about pump selection and application,
cleaning equipment. temporarily install an ammeter in the electrical service.
• Keep electrical panel covers closed and power off Ammeter Test
when washing equipment.
WARNING: To avoid electrocution and equipment
WARNING: To prevent an accidental start-up the damage, only a qualified electrician should install
power source should be locked out using your lock the ammeter.
and key.
Operate pump under process conditions and check motor
• Clean up spills as soon as possible. amp draw versus nameplate full load rating. If amp draw
• Never attempt cleaning equipment while it is exceeds motor rating, a system change or pump change is
operating. required.
• Wear proper protective clothing. If process conditions and/or liquid changes (higher
viscosity, higher specific gravity) recheck motor amp
Cleaning-In-Place (CIP) draw.
When performing CIP do the following:
1. Make certain that all connections in cleaning circuit

are properly applied and tight to avoid contact with
hot water or cleaning solutions.
2. When cleaning cycle is controlled from remote or

automated cleaning center, establish safe procedures
to avoid automatic start-up while servicing equipment
in the circuit.
NOTE: Always replace o-rings when reassembling the

pump. If the area behind these seals becomes soiled,
contact WCB Application Engineering for a specific
cleaning and sanitizing procedure validated to remove
bacteria.
January 2007 95-03009 Page 27

Operation Waukesha Cherry-Burrell
Operation
Before proceeding make sure your pump has been Priming the Pump With the Feed Source
correctly installed as described in “Installation” on Below Pump Level
page 24. The pump will not self prime if liquid supply is below
pump level. When liquid supply is below pump level an
Starting the Pump outside source must be provided for priming.
The following is the procedure for starting the pump.
1. If pump has the flush seal option, start flow of flush

water (approximately 5 US gallons per hour
recommended rate) before operating the pump.
2. Prime the pump by flooding the pump casing with

liquid BEFORE starting pump to avoid damage to
pump parts. See “Priming the Pump With the Feed
Source Above Pump Level” on page 28 or “Priming
the Pump With the Feed Source Below Pump Level”
on page 28.
3. Start pump motor.
4. Check the pump to see that liquid is flowing and that

all piping connections and seals are leak free.
5. Make sure that the pump is not operating against a

closed discharge. Continued operation against a
closed discharge will heat liquid in casing to boiling
and lead to pump damage.
Figure 2 - Pump Above Supply
6. Slowly open discharge valve until desired flow is
obtained. Observe pressure gauges and if pressure is 1. Close discharge valve (Figure 2, item C) and open air
not attained quickly, stop pump and prime again. vents.
Priming the Pump 2. Open the valve installed in the outside supply line
(Figure 2, item A) until liquid flows from vent valves.
Priming the Pump With the Feed Source 3. Close vent valves.
Above Pump Level
1. Fill supply tank with liquid; open supply line valve 4. Close outside supply line.
(suction) (Figure 1, item B).
NOTE: Use a check valve system (Figure 2, item B) to
2. Vent any air trapped in supply line or casing by keep supply line and pump casing flooded with liquid.
opening the discharge valve. (Figure 1, item A). Otherwise the pump must be primed before each
operation.
3. Start the pump.
Stopping the Pump
1. To stop pump, shut off power to pump motor.
NOTE: Liquid in system can flow freely through the

pump; the pump does not act as a shutoff valve.
2. Shut off supply and discharge lines.
Figure 1 - Pump Below Supply
Page 28 95-03009 January 2007

Waukesha Cherry-Burrell Maintenance
Maintenance
Scheduled Maintenance Removal of the Water Cascade

1. Loosen socket head screws holding water cascade
A routine maintenance program can extend the life of your block on the stationary seat retainer and remove
pump. Make sure to keep maintenance records. These plastic hose.
records will help pinpoint potential problems and causes.
Routine Maintenance
Your scheduled routine maintenance should include the
following items:
• Check for unusual noise, vibration and bearing

temperatures.
• Inspect pump and piping for leaks.
• Check Mechanical Seal area for leakage.

No leakage is desired.
• Check backplate gasket for wear/damage.

Figure 1 - Removal of the Water Cascade System
• Bearing lubrication (See motor manufacturer for
correct specifications). 2. Pull off impeller/backplate assembly and place on a
clean flat surface with impeller shaft up.
• Seal Monitoring.
• Vibration analysis. NOTE: If assembly cannot be removed from motor shaft

by hand contact Waukesha Cherry-Burrell Customer
• Check discharge pressure. Service.
• Temperature monitoring. 3. Locate shims on motor shaft and remove.
NOTE: Motor shaft shims may fall off motor shaft or

Disassembly of Pump With a Type 1 hang-up inside the deflector. Be sure to place all shims
Seal back on motor shaft.
The following procedure covers the disassembly a of CAUTION: Handle the impeller/backplate
assembly with care to prevent damage to seal
pump with a type 1 seal. components.
1. Shut off product flow to pump and relieve any 4. Remove deflector. (Figure 2, item B).
product pressure.
2. Shut off and lockout power to pump.
3. Disconnect the suction and discharge pipe fittings.
4. Remove casing clamp and casing.
5. Slide O-ring off of backplate.
6. Remove impeller retainer bolt and shaft O-ring.
NOTE: Retainer bolt has standard right hand threads.
January 2007 95-03009 Page 29

Maintenance Waukesha Cherry-Burrell
5. Loosen set screws (2) (Figure 2, item D) in spring 7. With the backplate resting on the impeller, push the
retainer (Figure 2, item C) and slide retainer and rotary seal toward the backplate until the O-ring is
washer (Figure 2, item F) off shaft. Save springs (3) free. (Figure 4).
(Figure 2, item E).
Figure 2 - Type 1 Seal Items

Figure 4 - Push Rotary Seal Down Until the O-ring is
6. Use backplate to slide rotary seal up the impeller shaft Released.
approximately 1-1/2 inches. (Figure 3).
8. Remove O-ring, then lift rotary seal off shaft. (Figure
2, items G and H).
CAUTION: To avoid seal failure, DO NOT place

fingers on the carbon seal face.
9. Lift the backplate off the impeller.
10. Remove four 1/4" hex bolts and stationary seat

retainer ring. (Figure 5, items A and B).
Figure 3 - Moving the Rotary Seal up the Shaft
Figure 5 - Removing Stationary Seal
11. Pull the stationary seal and L-gasket out of backplate.

(Figure 5, items C and D).
Page 30 95-03009 January 2007

NOTE: The stationary seal is brittle. Prying or Assembly of Pump With a Type 1 Seal
hammering on the seal plate can shatter the seal. If the
stationary seal cannot be removed by hand, place a 2-1/4
inch diameter plastic or wood rod on the impeller side of The following procedure covers the assembly of a pump
the seal and apply even pressure to dislodge the seal. with a Type 1 seal.
Inspect Parts Backplate Assembly

Once disassembly is complete perform the following
inspections.
• Examine all seal surfaces and replace seals that

become scratched, cracked and/or braised.
• Inspect all O-rings and O-ring seats for abrasions, cuts

or other wear that could cause leakage.
• Clean all seat areas and alignment surfaces.
NOTE: Stationary seals are reversible. Use both sides

before replacing.
NOTE: Replace the rotary seal when the seal face extends
less than 1/32 inch (1mm) from the body (Figure 6).
Figure 7 - Stationary Seal Assembly
1. Lightly lubricate both sides of the L-gasket (Figure 7,
item D) with a sanitary lubricant and insert into the
backplate seal cavity.
2. Place the stationary seal into the L-gasket. (Figure 7,

items C and D).
3. Place the seat retainer over the stationary seal and

secure retainer with four 1/4-20 x 1/2 inch hex head
cap screws. (Figure 7, items B and A).
4. Tighten the cap screws evenly.
Backplate/Impeller Assembly
Figure 6 - Replace Rotary Seal if Less Than Minimum
1. Place impeller on a clean flat surface, shaft end up,
and slide the assembled backplate onto the impeller
shaft.
NOTE: Avoid hitting the stationary seal against the

impeller shaft. It could break the seal.
2. Carefully place the rotary seal in position over the

impeller shaft and down against the stationary seal.
January 2007 95-03009 Page 31

3. Lubricate and slide the seal O-ring onto the impeller 9. Install the deflector on to the impeller shaft. (Figure 9,
shaft. (Use the spring retainer as a tool to push the O- item B).
ring into the rotary seal). (Figure 19).
10. If your system has a water cascade, thread water
cascade hose through the guard and install cascade
block on backplate. (Figure 10, items A and B).
Figure 8 - Installing O-ring Using the Spring Retainer.

Figure 10 - Installing the Water Cascade System
4. Slide the tabbed washer (Figure 7, item F) over the
impeller shaft and engage the tabs of the washer into
11. Slide the motor shims onto the shaft. The same
notches on the outside of rotary seal. (Figure 9, items
number of shims that where removed when the pump
F and H).
was disassembled must be used.
12. Install the impeller assembly on the stub shaft of the

motor.
13. Hand tighten the impeller retainer bolt on the shaft.
14. Check the space between the back of the impeller and
the backplate with a feeler gauge (.030 nominal)
while holding the backplate tight against the bearing
housing flange. (Any axial movement of the shaft
should not be added to the .030 nominal clearance).
(Figure 11). If needed, change this clearance by
adding or removing shims. Shims (Figure 12, item A)
are added on the drive shaft (Figure 12, item C)
Figure 9 - Type 1 Seal Assembly behind the impeller shaft (Figure 12, item B).
5. Install the three seal springs into holes in the spring
retainer. (Figure 9, items C and E). Hold the springs in
place with RTV silicone sealant.
6. Slide the spring retainer over the impeller shaft until

the slots in the spring retainer engage the drive tabs on
washer and springs rest against the washer. (Figure 9).
7. With the backplate against the impeller, push the

spring retainer down to compress the springs until the
length of visible spring is approximately 1/8".
8. Lock the spring retainer in place by tightening the set

screws. (Figure 9, item D).
Page 32 95-03009 January 2007

NOTE: Rotate impeller manually to ensure it does not rub
on the backplate or casing.
Figure 13 - Install Casing

Figure 11 - Clearance Between Impeller and Backplate
Figure 12 - Locations of Shims

15. Confirm operating clearances by clamping the casing
to the bearing housing flange and rotating the shaft/
impeller manually to be sure the impeller does not
touch the casing or backplate.
16. When proper shim pack is confirmed remove the

casing, impeller and backplate leaving the shim pack
on the shaft.
17. Remove backplate/impeller assembly and apply anti-

seize or equal compound to the motor shaft and install
key.
NOTE: Always replace o-rings and L-gasket when

reassembling the pump. If the area behind these seals
becomes soiled, contact WCB Application Engineering for
a specific cleaning and sanitizing procedure validated to
remove bacteria.
18. Install casing O-ring on backplate and clamp casing in

place. (Figure 13).
January 2007 95-03009 Page 33

Type 4 Double Seal
Figure 14 - Type 4 Seal Components
A. Impeller F. O-ring L. Rotary Seal S. Stationary Seal
B. Backplate G. Washer M. O-ring T. L-gasket
C. L-gasket H. Spring Retainer N. NPT Port U. Seat Retainer
D. Stationary Seal J. Spring P. Flush Housing V. Hex Head Screw (4)
E. Rotary Seal K. Washer R. O-ring W. Set Screw
The Type 4 Seal is essentially two Type 1 seals assembled 4. Remove casing clamp and casing. Slide O-ring off of
back to back in a chamber which bolts to the backplate in backplate.
place of the stationary seat retainer. Except for the
additional components, (e.g. chamber, seals) Type 1 and 5. Remove impeller retainer bolt and shaft O-ring.
Type 4 components are interchangeable. (Figure 14).
NOTE: Retainer bolt has standard right hand threads.
CAUTION: Handle the impeller/backplate
components.
Disassembly Type 4 Seal

The following procedure covers the disassembly of a
pump with a Type 4 seal.
1. Shut off product flow to pump and relieve any

product pressure.
Page 34 95-03009 January 2007

Removal of the Water Cascade Springs (there are six springs, 3 up and 3 down)
If your system is equipped with a water cascade system, it (Figure 14, item J)
is necessary to remove it before proceeding. Washer (Figure 14, item G)
8. Use backplate to slide rotary seal up the impeller shaft
1. Loosen socket head screws holding water cascade approximately 1-1/2 inches. (Figure 3).
block on the stationary seat retainer and remove
plastic hose.
Figure 15 - Removal of the Water Cascade System

Figure 16 - Moving the Rotary Seal up the Shaft
2. Pull off impeller/backplate assembly and place on a
clean flat surface with impeller shaft up. 9. With the backplate resting on the impeller, push the
rotary seal toward the backplate until the O-ring is
NOTE: If assembly cannot be removed from motor shaft free. (Figure 4).
by hand contact Waukesha Cherry-Burrell Customer
Service.
3. Locate shims on motor shaft and remove.
NOTE: Motor shaft shims may fall off motor shaft or

hang-up inside the deflector. Be sure to place all shims
back on motor shaft.

components.
4. Place impeller assembly Face Down (on impeller

vanes) and remove hex head screws (Figure 14, item
V) from back of seal assembly.
5. Carefully lift off seat retainer, O-ring, L-gasket,

stationary seal and flush housing (Figure 14, items P,
R, T, S and U). Figure 17 - Push Rotary Seal Down Until the O-ring is
Released.
6. Loosen (2) set screws in the spring retainer. (Figure
14, items W and H). 10. Remove stationary seal and L-gasket from backplate.
(Figure 14, items D and C).
7. Lift off rotating seal components:
NOTE: The stationary seal is brittle. Prying or
hammering on the seal plate can shatter the seal. If the
Rotary Seal (Figure 14, item L) stationary seal cannot be removed by hand, place a 2-1/4
O-ring (Figure 14, item M) inch diameter plastic or wood rod on the impeller side of
Washer (Figure 14, item K) the seal and apply even pressure to dislodge the seal.
Spring Retainer (Figure 14, item H)
11. Inspect and replace all damaged and worn parts.
January 2007 95-03009 Page 35

Assembly of Type 4 Seal
Figure 18 - Type 4 Seal Components
A. Impeller F. O-ring L. Rotary Seal S. Stationary Seal
B. Backplate G. Washer M. O-ring T. L-gasket
C. L-gasket H. Spring Retainer N. NPT Port U. Seat Retainer
D. Stationary Seal J. Spring P. Flush Housing V. Hex Head Screw (4)
E. Rotary Seal K. Washer R. O-ring W. Set Screw
The following procedure covers the assembly of a pump 6. Temporarily put 0.03" shims between the impeller
with a Type 4 seal. vane and back plate to preset clearance. Be sure to
remove shims before final assembly. (Figure 19)
1. Clean all parts and lubricate all elastomer (Rubber-
like) parts.

components.
2. Install L-gasket in backplate. (Figure 18, items B and

C).
3. Install L-gasket in seat retainer. (Figure 18, item T).
4. Install stationary seals (Figure 18, item S) in L-

gaskets.
5. Place backplate and rotary seal onto impeller shaft.

Figure 19 - Place Shims Between Impeller and Back-
plate
Page 36 95-03009 January 2007

7. Place O-ring (Figure 18, item F) on shaft and use NOTE: Be sure to tighten screws evenly until full metal to
spring retainer to push O-ring into rotary seal. (Figure metal contact is made on backplate and seat retainer.
20. Install original shims on the motor adaptor shaft.
21. Install backplate with seal assembly and impeller on

motor shaft.
22. Check impeller/backplate clearance with the

backplate held firmly in position against motor
adapter. Check the space between the back of the
impeller and the backplate with a feeler gauge (.030
nominal) while holding the backplate tight against the
bearing housing flange. (Any axial movement of the
shaft should not be added to the .030 nominal
clearance). (Figure 21). If needed, change this
clearance by adding or removing shims. Shims
Figure 20 - Installing the O-ring using the Spring
(Figure 22, item A) are added on the drive shaft
Retainer.
(Figure 22, item C) behind the impeller shaft (Figure
20). 22, item B).
8. Place washer (Figure 18, item G) over rotary seal with

tabs in the outside diameter notches.
9. Place three springs (Figure 18, item J) in one side of

spring retainer (hold them in place with silicone
sealer) and slide the spring retainer (with the springs
down) onto impeller shaft against washer.
10. Place the remaining three (3) springs in the spring

retainer.
11. Slide the washer and O-ring (Figure 18, items K and
F) onto the shaft against the spring retainer.
12. Use the spring retainer to press the O-ring into the
rotary seal.
13. Remove 1/4 NPT plug from center port on flush

housing. (Figure 18, item N).
14. Install an O-ring (Figure 18, items R and M) in both

ends of housing.
15. Install L-gasket in seat retainer. (Figure 18, items T

and U).
16. Install stationary seal (Figure 18, item S) in L-gasket.
17. Install housing over seal assembly.

Figure 22 - Locations of Shims
18. With flush ports facing away from the backplate place
seat retainer (Figure 18, item U) on housing.
19. Tighten seat retainer in place with four (4) hex screws
(Figure 18, item V).
January 2007 95-03009 Page 37

24. Tighten set screws in the spring retainer through 1/4

NPT center port in flush housing. (Figure 18, item N).
25. Insert plug in port and tighten.
26. Remove backplate/impeller assembly and apply anti-

seize or equal compound to the motor shaft and install
key.
27. Install backplate/impeller assembly and lock in place

using O-ring and impeller retainer bolt.
NOTE: Always replace o-rings and L-gasket when

reassembling the pump. If the area behind these seals
becomes soiled, contact WCB Application Engineering for
a specific cleaning and sanitizing procedure validated to
remove bacteria.
28. Install casing O-ring on backplate and clamp casing in

place (Figure 23).
Figure 23 - Install Casing

NOTE: Rotate impeller manually to insure it does not rub
on the backplate or casing.
Page 38 95-03009 January 2007

Standard Seal Dimensions
Figure 24 - Installed Seal Length (For Aid of Assembly)
January 2007 95-03009 Page 39

Disassembly of Modular Base Mounted 8. Loosen the set screws on the pump coupling. (Figure
Pumps 26, item A).
9. For Style B; Remove bolts from adapter and stand.

Refer to see “Disassembly of Pump With a Type 1 Seal”
Remove housing and stand as a unit.
on page 29 and “Type 4 Double Seal” on page 34 for
information on disassembling the pump seal items.
10. For Style C; Remove stand/housing assembly, than
remove end cap. (Figure 30, item C on page 41).
1. Shut off product flow to pump and relieve any
product pressure.
11. Push the shaft and bearing assembly out of the
housing from the impeller end. (Figure 27).
4. Remove casing clamp and casing (Figure 25, item C).

Slide O-ring off of backplate.
Figure 27 - Bearing Shaft Assembly Removal
12. Remove the retaining ring and press the bearings off
the shaft. (Figure 27, items A and B).
Disassembling The Outer Seal Assemblies

1. Using an l/8" hex wrench, loosen set screws (Figure
Figure 25 - Removing the Impeller Assembly
28, item A).
5. Remove impeller retainer bolt and shaft O-ring
(Figure 25, item B). NOTE: The set screws are located opposite the grease
fittings in the adapter or end cap.
6. Pull impeller/backplate assembly off bearing housing
2. Remove the impeller end of the bearing housing
shaft (Figure 25, items D and A).
(Figure 28, item B).
7. Remove the coupling cover cap screws. (Figure 26,
item B).
Figure 28 - Remove Set Screws
3. Remove the outer seal ring assemblies (the inner seal

ring and O-rings). (Figure 28) and Figure 29.
Figure 26 - Removing Coupling Covers
Page 40 95-03009 January 2007

Assembling the Outer Seal Assemblies Pre-assembled (Cartridge) Seals
Reverse the above disassembly procedure with the added
step of installing new O-rings in the seal rings. Pre-assembled (Cartridge) seals have all of the seal
components mounted to a flange. They are pre-adjusted at
NOTE: Figure 29 shows seal position at motor end. Seals the factory. Follow the seal manufacturer's (John Crane,
at pump end face inward. Make sure to tighten set screws A.W. Chesterton, etc.) recommendations regarding
when installing outer seal assemblies. (Figure 30).
application, operation and maintenance.
NOTE: The cartridge seal comes with a set of removable

lugs/spacers in place that are used to hold the assembly
together until installation is final. Do not remove these
lugs until installation is complete and you are told to do so
in step 17 on page 44.
Disassembly of Pre-assembled (Cartridge)

Seals
The following procedure covers the disassembly of pre-
assembled (cartridge) seals.
1. Remove all flush connections and fittings.
2. Remove the casing clamp, casing and O-ring from the

housing flange. (Figure 31).
Figure 29 - Seal Configuration
Figure 31 - Remove Casing Clamp, Casing and O-ring
3. Remove the impeller retainer bolt and O-ring; then

loosen the seal set screws. (Figure 32, item A).
Figure 30 - Outer Seal Assemblies
A. Outer Seal Assembly D. Set Screw
B. Set Screw E. Adaptor
C. End Cap F. Stand
NOTE: It is recommended that all rubber parts be

replaced whenever a unit is dismantled for inspection or
repair. Lubricate rubber parts with an approved/sanitary
lubricant prior to assembly.
Figure 32 - Removal of Wet End
January 2007 95-03009 Page 41

4. Pull the impeller, backplate and seal off the bearing 1. Place shims, backplate and impeller on the shaft
shaft as a unit. Set the assembly face down (on the assembly. Hand tighten the impeller retainer bolt on
impeller). the shaft.
NOTE: The clearance shims that position the impeller 2. Check impeller/backplate clearance with the
within the casing are at the end of the impeller hub (inside backplate held firmly in position against motor
the seal.) Keep shims together as a set for reassembly. adapter. Check the space between the back of the
(Figure 33).
impeller and the backplate with a feeler gauge (.030
5. Remove cap screws (Figure 33, item B) holding the nominal) while holding the backplate tight against the
cartridge seal to the seal adapter. (Figure 33, items C bearing housing flange. (Any axial movement of the
and E). shaft should not be added to the .030 nominal
clearance). (Figure 34). If needed, change this
6. Remove seal unit from the backplate assembly. clearance by adding or removing shims. Shims
(Figure 33, item A) are added on the drive shaft
7. Pull seal from seal adapter. (Figure 33, items C and behind the impeller shaft (Figure 33, item G).
E).
8. Remove seal adapter by removing socket head cap

screws (Figure 33, item D) holding adapter to the
back plate.

4. When proper shim pack is confirmed remove the

casing, impeller and backplate leaving the shim pack
Figure 33 - Remove Seal Assembly. on the shaft.
A. Shims E. Adaptor 5. Insert L-gasket into the backplate. (Figure 35, items B
and C).
B. Cap Screw F. Backplate
6. Insert cartridge adapter (Figure 35, item A) into the
C. Cartridge Seal G. Impeller backplate (Figure 35, item C) and tighten with four
D. Socket Head Screw socket head cap screws.(Figure 35, item D).
Assembly of a Pump With Pre-assembled

(Cartridge) Seals
The following procedure covers the disassembly of pre-
assembled (cartridge) seals.
Page 42 95-03009 January 2007

10. Slide the impeller, backplate and seal unit onto the
shaft.
NOTE: Be sure the flushing ports in the cartridge seal are

positioned with the inlet toward the bottom and the outlet
toward the top. (Figure 39, item C).
11. Install the impeller key. (Figure 38, item A).
12. Install the O-ring on the impeller retainer bolt. (Figure

38, item C).
13. Install impeller retainer bolt and tighten (Figure 38,

Figure 35 - Insert L-gasket and Fasten Adapter in Place
item B).
7. Install the cartridge seal unit and use retaining bolts
(Figure 36, item B) and flat washers (Figure 36, item
A) to secure unit to the cartridge adapter. Make sure
to not tighten the retaining bolts yet.
Figure 38 - Installing Impeller Assembly
14. Hold the backplate in place and tighten the cartridge

seal into the cartridge adapter by tightening the cap
screws (Figure 39, item E).
NOTE: The backplate and seal can be rotated to give

access to the bolts through the holes in the guard.
Figure 36 - Fasten Seal Unit in Place
CAUTION: Be sure the removable lugs/spacers

that position the rotating part of the seal in the
housing are in place at this time.
8. Apply FDA approved anti-seize compound to the

shaft.
9. Install and position the seal guard. (Figure 37).
Figure 39 - Typical Cartridge Seal
Table 1: Call Outs For Figure 39

A. Lugs/Spacers D. Seal Adaptor
B. Set Screw (2) E. Cap Screws

Figure 37 - Installing the Guard C. Flush Pots
January 2007 95-03009 Page 43

15. Install O-ring and casing; clamp in place. (Figure 40). For compatible lubricants contact Waukesha Cherry-
Burrell Application Engineering at 1-800-252-5200 or
262-728-1900.
Lubrication Schedule
SIZE/RPM HOURS
Small Bore/1750 RPM 4400
Small Bore/3500 RPM 2000
Large Bore/1750 RPM 2000

Figure 40 - Install O-ring, Casing And Clamp
Large Bore/3500 RPM 1000
16. Tighten the two set screws to the shaft. (Figure 39,
item B). NOTE: If operating temperatures are over 158°F. (70°C.)
reduce hours by half for every 27°F.(15°C.) over the
17. Remove the lugs/spacers. (Figure 39, item A). operating temperature.
NOTE: Keep lugs/spacers to reinstall on seal cartridge if

removal is ever required.
18. Connect flushing fluid and flood seal.
19. Turn the shaft manually to be sure shaft rotates

without the impeller hitting or binding.
Pedestal Base Mounted Pump Housing

Lubrication
Waukesha Series 200 Pedestal Pumps are lubricated with
GOA Micro-Plate 555 Lithium Complex Grease. Use only
NLGI grade 2 Lithium Complex thickened greases to
replenish bearing grease supply. Grease fittings indicated
in Figure 41.
NOTE: Mixing greases that will not mix with the above
products can change the viscosity/consistency of the
grease resulting in bearing damage. If there is doubt
remove the bearings, clean and re-pack.
Figure 41 - Grease Fittings on the Pedestal Pump
Page 44 95-03009 January 2007

Pump Alignment
A flexible coupling is used to compensate for end play and
small differences in alignment. The pump and drive shaft
should be aligned as closely as possible.
Checking Angular Alignment
Using feeler gauges or taper gauges, adjust to get equal
dimension at all points. At the same time, set space
between coupling halves to manufacturer’s recommended
distance.
Figure 42 - Checking Angular Alignment
Checking Parallel Alignment

Using straight edges and shims, move drive and shim
height as needed.
Figure 43 - Checking Parallel Alignment
January 2007 95-03009 Page 45

Cartridge Seal Dimensions
The following pictorial list of cartridge seals is provided to assist in identifying some of the seals provided with the Model
200 centrifugal pumps. Use of these cartridges requires a cartridge seal adapter.
Figure 44 - Installed Cartridge Seal Length (For Aid of Assembly)
A. Socket Head Cap Screw
B. Cartridge Seal Assembly
C. Set Screw (2)
D. Cap Screw
E. Bearing Shaft
F. Clearance Shims
Figure 45 - Typical Cartridge Seal Installation
Page 46 95-03009 January 2007

Servicing the Electric Motor
See the motors manufacturer’s instructions for specific
service information.
General Service Information

Inspect units at regular intervals.
Keep units clean, and ventilation openings clear of dust,

dirt or other debris.
Lubricate units per manufacturer’s instructions and

instruction plate on Unit.
CAUTION: Do not over grease. Excessive

lubrication may damage the unit.
WARNING: Disconnect all power sources to the

unit and discharge all parts which may retain an
electrical charge before attempting any
maintenance or repair. Screens and covers must be
maintained in place when unit is in operation.
Motor Lubrication Instructions

Some small motors have sealed for life bearings which
require no lubrication.
Greasable bearings are shipped with a high quality wide

temperature range grease in the bearings.
Some motors can be greased. Refer to the motor

manufacturer’s instructions for more information
regarding lubrication procedures and additional service
procedures.
January 2007 95-03009 Page 47

Parts Lists Waukesha Cherry-Burrell
Parts Lists
Seal Kits
Basic Seal Kit - Type 1 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
2045 2065* 2075 2085* 2105
CARBON SEAL 1 9-225A 9-225A 9-225A 9-225A 9-225A

SEAL O-RING 1 V70224 V70224 V70224 V70224 V70224
CASING O-RING 1 V70252 V70439 V70446 V70446 V70450
IMPELLER O-RING 1 V70214 V70220 V70220 V70220 V70220
KIT ORDER # 309-241 309-242 309-243 309-243 309-244
Complete Seal Kit - Type 1 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
2045 2065* 2075 2085* 2105

SEAL O-RING 1 V70224 V70224 9 10V 9 10V V70224
STATIONARY SEAL 1 23-17 23-17 23-17 23-17 23-17
L - GASKET 1 9-37 9-37 9-37 9-37 9-37
KIT ORDER # 309-245 309-246 309-247 309-247 309-248
Basic Seal Kit - Type 4 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
2045 2065* 2075 2085* 2105

SEAL O-RING 2 V70224 V70224 V70224 V70224 V70224
HOUSING O-RING 2 V70039 V70039 V70039 V70039 V70039
KIT ORDER # 309-249 309-250 309-251 309-251 309-252
*Includes LV and HV models
Page 48 95-03009 January 2007

Waukesha Cherry-Burrell Parts Lists
Complete Seal Kit - Type 4 Seal - Sanitary Pump Model
MODEL
KIT CONTAINS QTY
2045 2065* 2075 2085* 2105
SEAL O-RING 2 V70224 V70224 V70224 V70224 V70224
HOUSING O-RING 2 V70039 V70039 V70039 V70039 V70039
STATIONARY SEAL 2 23-17 23-17 2317 2317 23-17
L - GASKET 2 9-37 9-37 9-37 9-37 9-37
KIT ORDER # 309-253 309-254 309-255 309-255 309-256
*Includes LV and HV models
NOTE: Metric dimensions on the outer diameter of the impeller shaft require metric seals.
NOTE: Systems using NEMA standard motors may have metric dimensions on the outer diameter of the impeller shaft to
allow use of metric seal assemblies in areas where only metric seal replacements are available on short notice or where a
larger system uses all metric seal materials in its operations.
To determine if you have a metric (43mm) impeller, measure the outside diameter of the impeller shaft. 1.693 inch
(43mm)
For information on 43mm impellers see “Metric System Parts” on page 75 and page 50 for metric seal components.
Motor Shaft Shims
MOTOR NEMA
MOTOR SHAFT SHIM PART # QTY
FRAME SIZE
005" THK. 35-4 254JM-326JM AS REQUIRED
.010" THK. 35-5 254JM-326JM AS REQUIRED
January 2007 95-03009 Page 49

Seal Components All Pumps
TYPE 1/1C TYPE 4

ITEM PART # DESCRIPTION
SEAL QTY SEAL QTY
1 69-1 DEFLECTOR 1 -
*2 23-17 STATIONARY SEAL -PURBIDE (1.75") 1 2
23-17A STATIONARY SEAL -S/CARBIDE (1.75") 1 2
23-17E STATIONARY SEAL -CERAMIC (1.75") 1 2
23-17F STATIONARY SEAL -T/CARBIDE (1.75") 1 2
23-111 STATIONARY SEAL -PURBIDE (43mm) 1 2
23-111A STATIONARY SEAL -S/CARBIDE (43mm) 1 2
23-111B STATIONARY SEAL -CERAMIC (43mm) 1 2
23-111F STATIONARY SEAL -T/CARBIDE (43mm) 1 2
3 23-78 SEAL RETAINER 4 -
4 30-62 1/4-20 X 1/2 BOLT (4 each) 4 -
*5 9-225A ROTARY SEAL-CARBON (1.75") 1 2
9-225B ROTARY SEAL-PURBIDE (1.75") 1 2
9-225C ROTARY SEAL- S/CARBIDE (1.75") 1 2
9-225F ROTARY SEAL- T/CARBIDE (1.75") 1 2
Page 50 95-03009 January 2007

TYPE 1/1C TYPE 4

ITEM PART # DESCRIPTION
SEAL QTY SEAL QTY
9-262A ROTARY SEAL-CARBON (43mm) 1 2

9-262B ROTARY SEAL-PURBIDE (43mm) 1 2
9-262C ROTARY SEAL-S/CARBIDE (43mm) 1 2
9-262F ROTARY SEAL-T/CARBIDE (43mm) 1 2
*6 30-178 1/4-20 X 3/8 SET SCREW (2 each) 1 1
*7 23-77 SPRING RETAINER (1.75) 1 -
23-110 SPRING RETAINER (43mm) 1 -
*8 9-37 L-GASKET-FKM 1 2
9-37E L-GASKET-EPDM 1 2
9-37K L-GASKET-FFKM 1 2
9-37R L-GASKET-SILICONE 1 2
*9 V70224 O-RING-FKM (1.75) 1 2
E70224 O-RING-EPDM (1.75) 1 2
C75224 O-RING-CHEMREZ® (1.75) 1 2
K75224 O-RING-FFKM (1.75) 1 2
S75224 O-RING-SILICONE (1.75) 1 2
V70223 O-RING-FKM (43mm) 1 2
K75223 O-RING-FFKM (43mm) 1 2
S75223 O-RING-SILICONE (43mm) 1 2
*10 43-87 WASHER, TABBED 1 2
*11 24-65 SPRING 4 6
*12 V70039 O-RING, HOUSING 2 2
13 23-80 HOUSING, SEAL 1 1
14 23-79 RETAINER, SEAT 1 1
15 30-175 1/4-20 X 3 CAP SCREW 4 4
16 69-4 SLINGER, 142-215JM - 1
17 78-72 1/4 N.P.T. PLUG -
18 134-2 BLOCK, WATER CASCADE 1 1
19 30-176 8-32 X 1/4 SOCKET HEAD 1 1
20 74-1 1/4" PLASTIC HOSE -
21 78-18 1/4" HOSE FITTING -
* Recommended spare parts.

Item #22: See “Motor Shaft Shims” on page 59.
January 2007 95-03009 Page 51

2045 Components (Close Coupled)
ITEM PART # DESCRIPTION QTY
1 301-57BX CASING 1-1/2 X 1-1/2 BEVELED SEAT 1
301-57EX CASING 40mm X 40mm DIN 1
301-57FX** CASING 1-1/2 X 1-1/2 FLANGED 1
301-57HX CASING 1-1/2 X 1-1/2 FEMALE I-LINE 1
301-57JX CASING 1-1/2 X 1-1/2 MALE I-LINE 1
301-57KX CASING 1-1/2 X 1-1/2 “S” CLAMP 1
301-57NX** CASING 1-1/2 X I 1/2 N.P.T MALE 1
301-57MX** CASING 1-1/2 X 1-1/2 N.P.T. FEMALE 1
301-57WX CASING 1-1/2 X 1-1/2 WELD 1
301-57QX CASING 1-1/2 X 1-1/2 “Q” CLAMP 1
301-58BX CASING 2 X 1-1/2 BEVELED SEAT 1
301-58FX** CASING 2 X 1-1/2 FLANGED 1
301-58HX CASING 2 X 1-1/2 FEMALE I-LINE 1
301-58JX CASING 2 X 1-1/2 MALE I-LINE 1
Page 52 95-03009 January 2007

301-58KX CASING 2 X 1-1/2 “S” CLAMP 1
301-58NX** CASING 2 X 1-1/2 N.P.T. FEMALE 1
301-58MX** CASING 2 X 1-1/2 N.P.T. MALE 1
301-58WX CASING 2 X 1-1/2 WELD 1
301-58QX CASING 2 X 1-1/2 “Q” CLAMP 1
2 5-80X ***IMPELLER, 4-1/2 DIA. 1
3 129-773X RETAINER, IMPELLER 1
*4 V70214 O-RING, FKM 1
E70214 O-RING, EPDM 1
K75214 O-RING, FFKM 1
5 2-235 ADAPTER, MOTOR 1
6 70-27 SEAL GUARD 1
7 30-50 3/8-16 X 3/4 HEX SCREW 4
8 43-28 3/8 LOCK WASHER 4
*9 V70252 O-RING, FKM 1
E70252 O-RING EPDM 1
S75252 O-RING SILICONE 1
T80252 O-RING, PTFE encap. 1
10 1-59X BACKPLATE 1
11 119-71 CASING CLAMP 1
12 65-3 KEY -3/16" 184-215JM FRAME MOTOR 1
*Recommended spare parts.

**These casings do not meet the requirements of 3A Sanitary Standards.
*** Trimmed impellers are same part number; specify diameter to 1/16-inch (1.59mm) increments.
See “Seal Components All Pumps” on page 50 for metric seal kits.
See “Metric System Parts” on page 75 for metric parts.
January 2007 95-03009 Page 53

1 301-8KX CASING 2-1/2 X 2 "S" CLAMP (MP) 1
301-8BX CASING 2-1/2 X 2 BEVELED SEAT 1
301-8HX CASING 2-1/2 X 2 FEMALE l-LINE 1
301-8JX CASING 2-1/2 X 2 MALE l-LINE 1
301-8QX CASING 2-1/2 X 2 "Q" CLAMP 1
301-8WX CASING 2-1/2 X 2 WELD 1
301-8MX** CASING 2-1/2 X 2 N.P.T MALE 1
301-8NX** CASING 2-1/2 X 2 N.P.T FEMALE 1
301-8FX** CASING 2-1/2 X 2 150 LB FLANGE 1
2 109260 ***IMPELLER 6-1/2 DIA 142-215JM MOTOR 1
109262 ***IMPELLER 6-1/2 DIA 254-326JM MOTOR 1
3 129-771X RETAINER, IMPELLER 142-215JM MOTOR 1
129-772X RETAINER, IMPELLER 254-326JM MOTOR 1
*4 V70220 O-RING, FKM 1
S75220 O-RING, SILICONE 1
Page 54 95-03009 January 2007

5 2-168 ADAPTER, MOTOR 142-184JM FRAME 1
2-169 ADAPTER, MOTOR 213-215JM FRAME 1
2-170 ADAPTER MOTOR 254-256JM FRAME 1
6 70-23 SEAL GUARD 142-215JM MOTORS 1
70-24 SEAL GUARD 254-256JM MOTORS 1
114508 SEAL GUARD 284-326JM MOTORS
7 30-21 1/2-13 X 1-1/4 BOLT 213-256JM MOTORS 4
30-30 3/8-16 X 1 BOLT 142-184JM MOTORS 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTORS 4
43-16 1/2 LOCK WASHER 4
*9 V70439 O-RING, FKM 1
12 65-3 KEY -3/16"; 142-215JM FRAME MOTOR 1
65-4 KEY -1/4"; 254-326JM FRAME MOTOR 1

See “Seal Components All Pumps” on page 50 for metric seal its.
January 2007 95-03009 Page 55

2065LV Components (Close Coupled)
1 301-62-X CASING 1-1/2 X 1-1/2 "S" CLAMP 1
301-62BX CASING 1-1/2 X 1-1/2 BEVELED SEAT 1
301 -62EX CASING 40mm X 40mm DIN 1
301-62NX** CASING 1-1/2 X 1-1/2 N.P.T FEMALE 1
301-62MX** CASING 1-1/2 X 1-1/2 N.P.T MALE 1
301-62FX** CASING 1-1/2 X 1-1/2 FLANGE 1
301-62WX CASING 1-1/2 X 1-1/2 WELD 1
301-62HX CASING 1-1/2 X 1-1/2 FEMALE l-LINE 1
301-62JX CASING 1-1/2 X 1-1/2 MALE l-LINE 1
301 -62QX CASING 1-1/2 X 1-1/2 "Q" CLAMP 1
301-63KX CASING 2 X 1-1/2 "S" CLAMP 1
301 -63BX CASING 2 X 1-1/2 BEVELED SEAT 1
301-63NX** CASING 2 X 1-1/2 N.P.T FEMALE 1
301-63MX** CASING 2 X 1-1/2 N.P.T MALE 1
301-63FX** CASING 2 X 1-1/2 FLANGE 1
Page 56 95-03009 January 2007

301-63HX CASING 2 X 1-1/2 FEMALE l-LINE 1
301 -63JX CASING 2 X 1-1/2 MALE l-LINE 1
301-63QX CASING 2X 1 1/2 "Q" CLAMP 1
301-64KX CASING 1-1/2 X 1-1/2 "S" CLAMP (MP) 1
301-64BX CASING 2-1/2 X 1-1/2 BEVELED SEAT 1
301-64NX** CASING 2-1/2 X 1-1/2 N.P.T FEMALE 1
301-64MX** CASING 2-1/2 X 1-1/2 N.P.T MALE 1
301-64FX** CASING 2-1/2 X 1 1/2 FLANGE 1
301-64WX CASING 2-1/2 X 1-1/2 WELD 1
301-64HX CASING 2-1/2 X 1-1/2 FEMALE l-LINE 1
301-64JX CASING 2-1/2 X 1-1/2 MALE l-LINE 1
301-64QX CASING 2-1/2 X 1-1/2 "Q" CLAMP 1
NOTE: Refer to “2065 Components (Close Coupled)” on page 54 for items 3-12.

January 2007 95-03009 Page 57

2065HV Components (Close Coupled)
1 301-17BX CASING 3 X 2 BEVELED SEAT 1
301-17FX** CASING 3 X 2 FLANGED 1
301-17HX CASING 3 X 2 FEMALE l-LINE 1
301-17JX CASING 3 X 2 MALE l-LINE 1
301-17KX CASING 3 X 2 "S" CLAMP 1
301-17NX** CASING 3 X 2 N.P.T. FEMALE 1
301-17MX** CASING 3 X 2 N.P.T MALE 1
301-17QX** CASING 3 X 2 "Q" CLAMP 1
*4 V70220 O-RING, FKM 1
Page 58 95-03009 January 2007

6 70-23 SEAL GUARD 142-215 MOTORS 1
70-24 SEAL GUARD 254-256 MOTORS 1
114508 SEAL GUARD 284-326 MOTORS 1
7 30-21 1/2-13 X 1-1/4 BOLT 213-256JM MOTORS 4
30-30 3/8-16 X 1 BOLT 142-184JM MOTORS 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTORS 4
*9 V70439 O-RING, FKM 1

January 2007 95-03009 Page 59

1 CENTPT00747 CASING 50mm X 40mm DIN 1
CENTPT00669 CASING 3 X 1-1/2 "S" LINE 1
CENTPT00670 CASING 3 X 1-1/2 BEVEL 1
CENTPT00671 CASING 3 X 1-1/2 FEMALE "I" LINE 1
CENTPT00672 CASING 3 X 1-1/2 MALE "I" LINE 1
CENTPT00673 CASING 3 X 1-1/2 "Q" LINE 1
CENTPT00674 CASING 3 X 1-1/2 WELD 1
CENTPT00675** CASING 3 X 1-1/2 N.P.T MALE 1
CENTPT00676** CASING 3 X 1-1/2 N.P.T FEMALE 1
CENTPT00677** CASING 3 X 1-1/2 FLANGE 150# 1
2 109723 ***IMPELLER 8.7 DIA. 142-215JM MOTOR 1
109741 ***IMPELLER 8.7 DIA. 254-326JM MOTOR 1
129-772X RETAINER, IMPELLER 254JM AND LARGER MOTOR 1
*4 V70220 O-RING, FKM 1
Page 60 95-03009 January 2007

2-174 ADAPTER, MOTOR 284-326JM MOTOR 1
6 70-23 SEAL GUARD 142-215JM MOTOR 1
70-24 SEAL GUARD 254-256JM MOTOR 1
114508 SEAL GUARD 284-326JM MOTOR 1
7 30-30 3/8-16 X 1 BOLT 142-184JM MOTOR 4
30-36X 1/2-13 X 1 1/4 BOLT 213-256JM MOTOR 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTOR 4
*9 V70446 O-RING, FKM 1

January 2007 95-03009 Page 61


1 301-5BX CASING 3 X 2-1/2 BEVELED SEAT 1
301-5HX CASING 3 X 2-1/2 MALE "I" LINE 1
301-5JX CASING 3X 2-1/2 FEMALE "I" LINE 1
301-5KX CASING 3X2-1/2 CLAMP 1
301-5NX** CASING 3 X 2-1/2 N.P.T FEMALE 1
301-5MX** CASING 3X2-1/2 N.P.T MALE 1
301 -5WX CASING 3 X 2-1/2 WELD 1
301-5QX CASING 3 X 2-1/2 "Q" CLAMP 1
301-7BX CASING 4 X 2-1/2 BEVELED SEAT 1
301-7HX CASING 4 X 2-1/2 MALE "I" LINE 1
301-7JX CASING 4 X 2-1/2 FEMALE "I" LINE 1
301-7KX CASING 4 X 2-1/2 "S" CLAMP 1
301-7NX** CASING 4 X 2-1/2 N.P.T. FEMALE 1
301-7MX** CASING 4 X 2-1/2 N.P.T. MALE 1
301 -7WX CASING 4 X 2-1/2 WELD 1
Page 62 95-03009 January 2007


*4 V70220 O-RING, FKM 1
7 30-30 3/8-16 X 1 BOLT 142-184JM MOTOR 4
30-36X 1/2-13 X 1 1 /4 BOLT 213-256JM MOTOR 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTOR 4
*9 V70446 O-RING, FKM 1
*Recommended spare parts

January 2007 95-03009 Page 63

2085LV Components (Close Coupled)
1 301-18EX CASING 50mm X 40mm DIN 1
301-1 8HX CASING 2 X 1-1/2 FEMALE " I" LINE 1
301-18JX CASING 2 X 1-1/2 MALE "I" LINE 1
301-18KX CASING 2X 1-1/2 "S" CLAMP 1
301 -18NX** CASING 2 X 1-1/2 N.P.T FEMALE 1
301-18MX** CASING 2 X 1-1/2 N.P.T MALE 1
*4 V70220 O-RING, FKM 1
Page 64 95-03009 January 2007

7 30-30 3/8-16 X 1 BOLT 142-184JM MOTOR 4
30-36X 1/2-13 X 1 1/4 BOLT 213-256JM MOTOR 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTOR 4
*9 V70446 O-RING, FKM 1

January 2007 95-03009 Page 65


1 301-28BX CASING 4 X 4 BEVELED SEAT 1
301-28FX** CASING 4 X 4 FLANGE 1
301-28JX CASING 4 X 4 MALE l-LINE 1
301-28NX** CASING 4 X 4 N.P.T FEMALE 1
301-28MX** CASING 4 X 4 N.P.T. MALE 1
301-28WX CASING 4 X 4 WELD 1
301-28QX CASING 4 X 4 "Q" CLAMP 1
301-56BX CASING 6 X 4 BEVELED SEAT 1
301-56FX** CASING 6 X 4 150 LB FLANGE 1
301-56NX** CASING 6 X 4 NPT FEMALE 1
301-56MX** CASING 6 X 4 NPT MALE 1
301-56JX CASING 6X 4 MALE l-LINE 1
301-56WX CASING 6 X 4 WELD 1
Page 66 95-03009 January 2007


2 5-72X ***IMPELLER 10-1/2 DIA 184-215JM MOTORS 1
5-70X ***IMPELLER 10-1/2 DIA 254-326JM MOTOR 1
3 129-771X RETAINER, IMPELLER 142-215JM MOTORS 1
*4 V70220 O-RING, FKM 1
7 30-30 3/8-16 X 1 BOLT 142-184JM MOTOR 4
30-36X 1/2-13 X 1-1/4 BOLT 213-256JM MOTOR 4
30-105 5/8-11 X 1-1/2 BOLT 284-326JM MOTOR 4
43-33 5/8 LOCK WASH ER 4
*9 E70450 O-RING, EPDM 1

January 2007 95-03009 Page 67

Motor Mounts
COMPLETE
ITEM 1 ITEM 2 ITEM 3 ITEM 4 ITEM 5 A IN
FRAME MOUNTING
PART # PART # PART # PART # PART # INCHES
KIT #
56 355-1 55-1 4-1 30-30 43-28 30-22 3
143 355-2 55-2 4-1 30-30 43-28 30-22 4
145 355-3 55-3 4-1 30-30 43-28 30-22 5
182 355-4 55-4 4-1 30-30 43-28 30-38 4-1/2
184/213 355-5 55-5 4-1 30-30 43-28 30-38 5-1/2
215 355-6 55-6 4-1 30-30 43-28 30-38 7
254 355-7 55-7 4-1 30-36 43-16 30-38 8-1/4
256 355-8 55-8 4-2 30-36 43-16 30-23 10
284 355-9 55-9 4-2 30-36 43-16 30-23 9-1/2
286 355-10 55-10 4-2 30-36 43-16 30-23 11
324 355-11 55-11 4-2 30-24 43-33 30-23 10-1/2
326 355-12 55-12 4-2 30-24 43-33 30-23 12
Page 68 95-03009 January 2007

Pedestal Mounted Pumps Small Bore
January 2007 95-03009 Page 69

ITEM PART # DESCRIPTION STYLE MOTOR

1 68-6 BEARING HOUSING 2045 B,C ALL
68-7 BEARING HOUSING 2065 B,C ALL
68-8 BEARING HOUSING 2075/2085 B,C ALL
2 62-528X SHAFT B,C ALL
3 23-101 BEARING 6309 B,C ALL
*4 23-100 BEARING 6209 B,C ALL
*5 43-139 RETAINING RING B,C ALL
6 23-90 SEAL OUTER B,C ALL
7 23-89 SEAL INNER B,C ALL
*9 N70031 031 O-RING INNER B,C ALL
11 30-138X HHCS 1/2-13 X 2 ALL ALL
13 30-178 SHSS 1/4-20 X 3/8 B,C ALL
14 BD0092000 GREASE FITTING B,C ALL
15 4-34 STAND B,C ALL
16 30-78X HHCS 1/2-13 X 1 B,C ALL
*17 N70041 041 O RING OUTER B,C ALL
18 70-33 COVER SEAL 2065/2075/2085 B,C ALL
70-32 COVER SEAL 2045 B,C ALL
19 70-31 COVER COUPLING ADAP B ALL
23 30-62 HHCS 1/4-20 X 1/2 LG. B,C ALL
24 2-247 ADAPTER 56C B 56C
2-247 ADAPTER 56C B 143TC
2-247 ADAPTER 56C B 145TC
2-248 ADAPTER 182TC B 182TC
Page 70 95-03009 January 2007


25 43-134 SPACER ADAPTER 213TC B 213TC
43-134 SPACER ADAPTER 213TC B 215TC
27 11-37 COUPLING HALF.625 W B,C 56
11-101 COUPLING HALF.875 5S B,C 143
11-101 COUPLING HALF.875 5S B,C 145
11-102 COUPLING HALF 1.125 5S B,C 182
11-102 COUPLING. HALF 1.125 5S B,C 184
*28 11-29 COUPLING SLEEVE 4J B,C 56
11-30 COUPLING SLEEVE 5JE B,C 143/184
29 11-95 COUPLING HALF 1.0 4J B,C 56
11-94 COUPLING HALF 1.0 5S B,C 143/184
30 30-35 HHCS 3/8-16 X 1 B 56/145
30-78X HHCS 1/2-13 X 1 B 182/184
30-127X HHCS 1/2-13 X1-3/4 B 213/215
30-87X HHCS 1/2-13 X 2-1/2 B 254/256
32 30-103 HHCS 1/2-13 X 1-1/2 B,C ALL
33 43-31 WASHER 1/2 B,C ALL
34 43-16 LOCK WASHER 1/2 B,C ALL
35 30-222X SHCS 1/4-20 X 1-1/2 B,C ALL
36 23-91X ADAPTER, CART. SEAL B,C ALL
37 30-127X HHCS 1/2-13 X 1-3/4 B,C ALL
38 43-31X FLAT WASHER 1/2 B,C ALL
*39 9-37 L-GASKET FKM B,C ALL
9-37E L-GASKET EPDM B,C ALL
9-37K L-CASKET FFKM B,C ALL
January 2007 95-03009 Page 71

Pedestal Mounted Pumps Large Bore
Page 72 95-03009 January 2007


1 68-9 BEARING HOUSING 2065 B,C ALL
68-10 BEARING HOUSING 2075/2085 B,C ALL
68-11 BEARING HOUSING 2105 B,C ALL
2 62-539X SHAFT B,C ALL
*5 43-138 RETAINING RING B,C ALL
6 23-95 SEAL OUTER B,C ALL
7 23-94 SEAL INNER MOTOR END B,C ALL
8 23-93 SEAL INNER IMP. END B,C ALL
*9 N70035 035 O-RING INNER B,C ALL
*10 N70033 033 O-RING INNER IMP. B,C ALL
11 30-221X HHCS 1/2-13 X 3-1/4 ALL ALL
13 30-178 SHSS 1/4-20 X 3/8 B,C ALL
14 BD0092000 GREASE FITTING B,C ALL
15 4-35 STAND B,C ALL
16 30-21 HHCS 1/2-13 X 1-1/4 B,C ALL
*17 N70045 045 O-RING OUTER B,C ALL
18 70-37 SEAL GUARD 2105 B,C ALL
70-33 SEAL GUARD 2065/2075/2085 B,C ALL
19 70-34 COVER COUPLING ADAP. B ALL
20 70-35 COVER COUPLING L.H. C ALL
21 70-36 COVER COUPLING R. H. C ALL
22 2-252 BRACE,COVER COUPLING C ALL
23 30-62 HHCS 1/4-20 X 1/2 LG. B,C ALL
24 2-249 ADAPTER 213TC B 213TC
January 2007 95-03009 Page 73

25 43-134 SPACER ADAPTER 213TC B 254TC
25 43-137 SPACER ADAPTER 364TC B,C 364TC
43-137 SPACER ADAPTER 364TC B,C 365TC
26 23-97 END CAP HOUSING LB C ALL
27 11-103 COUP. HALF 1.375 6S B,C 213
11-103 COUP. HALF 1.375 5S B,C 215
11-41 COUP. HALF.1.625 7S B,C 254
11-41 COUP HALF 1.625 7S B,C 256
11-105 COUP. HALF 1.875 7S B,C 284
11-105 COUP. HALF 1.875 7S B,C 286
11-106 COUP. HALF 2.125 8S B,C 324
11-106 COUP. HALF 2.125 8S B,C 326
11-107 COUP. HALF 2.375 8S B,C 364
11-107 COUP. HALF 2.375 8S B,C 365
*28 11-31 COUP. SLEEVE 6JE B,C 213/215
11-32 COUP. SLEEVE 7JE B,C 254/286
11-33 COUP. SLEEVE 8JE B,C 324/326
11-108 COUP. SLEEVE 8H B,C 364/365
29 11-98 COUP. HALF1.250 6S B,C 213/215
11-99 COUP. HALF1.250 7S B,C 254/289
11-100 COUP. HALF1.250 8S B,C 324/365
30 30-21 HHCS 1/2-13 X 1-1/4 B 213/215
30-21 HHCS 1/2-13 X 1-1/4 B 324/365
31 30-227X SHCS 5/8-11 X 1 B 324/326
30-228X SHCS 5/8-11 X 1-3/4 B 364/365
32 30-103X HHCS 1/2-13 X 1-1/2 B,C ALL
33 43-31 WASHER 1/2 B,C ALL
34 43-16 LOCK WASHER 1/2 B,C ALL
35 30-222X SHCS 1/4-20 X 1-1/2 B,C ALL
36 23-91X ADAPTER, CART. SEAL B,C ALL
37 30-127X HHCS 1/2-13 X 1-3/4 B,C ALL
38 43-31X FLAT WASHER 1/2 B,C ALL
*39 9-37 L-GASKET FKM B,C ALL
9-37E L-GASKET EPDM B,C ALL
9-37K L-CASKET FFKM B,C ALL
Page 74 95-03009 January 2007

Metric System Parts
METRIC IMPELLERS USING METRIC METRIC MOTORS
PART # MODEL MOTORS REQUIRES: FRAME SIZE

5-224X 2045 *Metric Key 200
5-230X 2065 Metric Impeller 180
5-242X 2085 *Metric Adapter 160
5-234X 2065HV *Metric Fasteners 132
5-238X 2075/2085LV **Metric Seal Components 112
5-226X 2065LV *Metric Impeller Bolt 100
5-246X 2105 90
* For part numbers not listed contact your distributor.

**43mm impeller shaft seals are listed on page 50.
*43 MM. (SHAFT DIAMETER) IMPELLERS
MODEL PART# PEDESTAL TYPE DIAMETER

2045 5-170XA SM. BORE INDUSTRIAL 4.500
2045 5-170X SM. BORE SANITARY 4.500
2065LV 5-172XA SM. BORE INDUSTRIAL 6.500
2065LV 5-172X SM. BORE SANITARY 6.500
2065LV 5-174XA LG. BORE INDUSTRIAL 6.500
2065 5-178XA LG. BORE INDUSTRIAL 6.500
2065 5-178X LG. BORE SANITARY 6.500
2065HV 5-180XA SM. BORE INDUSTRIAL 6.500
2065HV 5-180X SM. BORE SANITARY 6.500
2065HV 5-182XA LG. BORE INDUSTRIAL 6.500
2065HV 5-182X SM. BORE SANITARY 6.500
2075/2085LV 5-184XA SM. BORE INDUSTRIAL 8.500
2085LV 5-184X SM. BORE SANITARY. 8.500
2085LV 5-186XA LG. BORE INDUSTRIAL 8.500
2085LV 5-186X LG. BORE SANITARY 8.500
2085 5-190X LG. BORE SANITARY 8.500
*43mm Shafts measure 1.693 outside shaft diameter.
January 2007 95-03009 Page 75

Troubleshooting Waukesha Cherry-Burrell
Troubleshooting
PROBLEM POSSIBLE CAUSE SUGGESTED ACTION
Not Enough Liquid Pump not primed. Prime pump. Install a priming system if
Delivered possible.
Suction or discharge plugged or Open suction. If plugged shutdown pump and

closed. remove blockage.
Air leak in supply or at seal area. Check system for air leaks and repair as
necessary. Replace seals if required.
Wrong direction of rotation. Adjust motor electrical wiring to correct

rotation.
Discharge head too high. Lower discharge head until pump can move
material without turning to freely, causing
overload.
Suction lift too high. Lower pump in system until the pump is
easily supplied with material.
Speed too slow (low voltage, wrong Adjust voltage and frequency. Change motor
frequency, wrong motor). if necessary.
Excessive air in material. Adjust system to remove excess air from

material before it reaches the pump.
Insufficient NPSH (Net Positive Adjust system to provide correct NPSH.

Suction Head) available.
Impeller diameter too small for duty. Contact your Waukesha Cherry-Burrell
customer service representative for sizing
information.
WCB Customer Service:
1-800-252-5200 or 262-728-1900
Not Enough Pressure Air leak in supply or at seal area. Check system for air leaks and repair as
necessary. Replace seals if required.
Wrong direction of rotation. Adjust motor electrical wiring to correct

rotation.
Speed too slow (low voltage, wrong Adjust voltage and frequency. Change motor
frequency, wrong motor). if necessary.

Impeller diameter too small for duty. Contact your Waukesha Cherry-Burrell
information.
1-800-252-5200 or 262-728-1900
Page 76 95-03009 January 2007

Waukesha Cherry-Burrell Troubleshooting
Motor Overload Faulty electrical connections. Check wiring and repair/replace as necessary.
Unrestricted discharge resulting in too Add discharge restriction to lower flow rate.
high a flow rate.
Impeller interference. Disassemble pump and inspect for damage.

Remove interference if still present. Replace
worn/damaged parts.
Seal binding. Disassemble pump and inspect for damage.

Check for material crystallization on seals.
Discharge head too low allowing Raise discharge head until pump achieves
pump to deliver too much liquid. proper resistance to flow.
Liquid heavier or more viscous than Contact your Waukesha Cherry-Burrell

rating. customer service representative for sizing
information.
1-800-252-5200 or 262-728-1900
Overload heaters too small for motor. Inspect and replace as necessary.
Electrical supply, voltage, frequency, Adjust voltage and frequency. Change motor
incorrect. if necessary.
Impeller diameter too large for duty. Contact your Waukesha Cherry-Burrell
information.
1-800-252-5200 or 262-728-1900
Defective motor. Replace motor.
Vibration/Noise Pump not level. Make sure all legs are touching the floor.
Level pump.
Piping not supported. Support all piping as described in the

installation section.
Starved suction/Supply line blocked. Shut down pump and remove blockage.
Foreign material in pump. Disassemble pump, remove all foreign

material and inspect for damage. Replace
worn/damaged parts.
Starved suction/Insufficient NPSH Adjust system to provide correct NPSH.

(Net Positive Suction Head)
available.
Impeller hub/impeller shaft worn. Disassemble pump and inspect for damage.
Replace worn parts.
Impeller shaft loose or bent. Disassemble pump and inspect for damage.
Impeller out of balance. Disassemble pump and inspect for damage.

Replace impeller.
January 2007 95-03009 Page 77

Troubleshooting Waukesha Cherry-Burrell
Motor bearings worn. Disassemble motor and inspect for damage.

Replace worn parts.
Starved suction/supply line too long. Shorten system supply line.
Starved suction/supply line too small. Install larger supply lines.

Rapid Seal Wear Incorrect impeller shaft location; Adjust pump alignment to motor and piping.
excessive spring loading.
Water Hammer. Adjust system to reduce air in system and

sudden starts or stops in flow.
Impeller shaft loose or bent. Disassemble pump and inspect for damage.
Replace worn/damaged parts.
Abrasive product. Contact your Waukesha Cherry-Burrell

information.
1-800-252-5200 or 262-728-1900
Prolonged “dry” running. Adjust process to insure pump has a continual

fresh supply of product during operation.
Abrasive solids (unfiltered) in flush Use only filtered water in seal flush system.
water supplied to seal.
Seal Leaks Gasket damaged or worn. Disassemble pump and inspect for damage.
Seal not installed correctly. Disassemble pump and inspect seal for
damage (replace if necessary). Install seal
correctly and assemble pump.
Carbon seal worn or damaged. Disassemble pump and inspect seal for
damage (replace if necessary).
Inlet/Outlet connection loose or no Inspect Inlet/outlet connection for gasket and

gasket. tighten connection.
Casing clamp loose. Tighten clamp.
Page 78 95-03009 January 2007

611 Sugar Creek Road • Delavan, WI 53115 USA
Tel: (800) 252-5200 or (262) 728-1900 • Fax: (800) 252-5012 or (262) 728-4904
E-mail: [email protected] • Web site: www.spxprocessequipment.com
Issued: December 2001 • Revised: January 2007
95-03009

Waukesha 200 Series Maintenance

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Waukesha 200 Series Maintenance

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Operation and Maintenance Manual

200 Series Centrifugal Pumps

Read and understand this manual

Page 4 95-03009 January 2007

January 2007 95-03009 Page 5

Waukesha Cherry-Burrell Warranty

Shipping Damage or Loss

Page 6 95-03009 January 2007

1. Occupational Safety and Health Administration (OSHA), Title 29 of the CFR

2. National Fire Protection Association, ANSI/NFPA 79

3. National Electrical Code, ANSI/NFPA 70

4. American National Standards Institute, Section B11

DANGER: marked with a stop sign.

WARNING: marked with a warning triangle.

CAUTION: marked with a warning triangle.

January 2007 95-03009 Page 7

Stainless Steel Corrosion

Elastomer Seal Replacement Following Passivation

Page 8 95-03009 January 2007

Manual Content 3. In the case of damage or loss to the equipment, WCB

January 2007 95-03009 Page 9

Base Mount Components

Style "C" Arrangement

Page 10 95-03009 January 2007

Figure 3 - Common Part Identification

A. Motor Shims H. O-ring

B. Motor Adaptor J. Impeller

C. Lock Washer K. O-ring

D. Cap Screws L. Impeller Retainer

E. Seal Guard M. Clamp

F. Seals (detail not shown) N. Casing

January 2007 95-03009 Page 11

Figure 4 - Type 1 Seal Assembly (Water Cascade Type 1C)

A. Motor Shims G. Rotary Seal

B. Deflector H. Cap Screws

C. Spring Retainer J. Seat Retainer

D. Springs K. Stationary Seal

E. Tabbed Washer L. L-gasket

F. O-ring M. Water Cascade Block

Page 12 95-03009 January 2007

Figure 5 - Type 4 Seal Assembly

A. Motor Shims L. Tabbed Washer

C. L-gasket N. Rotary Seal

D. Stationary Seal P. Stationary Seal

E. Rotary Seal R. L-gasket

G. Tabbed Washer T. Housing

J. Spring Retainer V. Seat Retainer

K. Springs W. Cap Screws

January 2007 95-03009 Page 13

Seal Type Viscosity

• Double Mechanical w/flush (Type 4 Shaft Seal). Differential Pressure

Page 14 95-03009 January 2007

2045 1.5 (40) 4.5 (115) 190 GPM (43)

2.0 (50) 4.5 (115) 190 GPM (43)

2065LV 1.5 (40) 6.5 (165) 200 GPM (45)

2.0 (50) 6.5 (165) 200 GPM (45)

2.5 (65) 6.5 (165) 200 GPM (45)

2065 2.5 (65) 6.5 (165) 400 GPM (91)

2065HV 3.0 (75) 6.5 (165) 500 GPM (114)