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Appendix IV.X Coating and Painting Specification - Rev.0

This document provides specifications for coating and painting systems used at ENAP refineries and terminals. It covers the scope, codes and standards, surface preparation, application, inspection, and testing requirements. Specific paint systems and requirements are defined for different substrates including metal, concrete, and galvanized surfaces. The document aims to ensure protective coatings are applied according to approved specifications to withstand the design service conditions.

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0% found this document useful (0 votes)
323 views60 pages

Appendix IV.X Coating and Painting Specification - Rev.0

This document provides specifications for coating and painting systems used at ENAP refineries and terminals. It covers the scope, codes and standards, surface preparation, application, inspection, and testing requirements. Specific paint systems and requirements are defined for different substrates including metal, concrete, and galvanized surfaces. The document aims to ensure protective coatings are applied according to approved specifications to withstand the design service conditions.

Uploaded by

Willi Rivas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Coating and Painting Specification Appendix IV.

APPENDIX IV.X

COATING AND PAINTING SPECIFICATION

0 09.11.2018 SHA/JRV/FRV EMA/GNC MCB


Revision Date Prepared by Revised by Approved by

NOVEMBER 2018

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Coating and Painting Specification Appendix IV.X

INDEX

1.Scope
1.1 General
1.2 Standard Terms and Definitions
2.Codes and Standards
3.General Requirements
3.1 General
3.2 Qualification of Coating and Painting Systems
3.3 Painting of Stainless Steels
3.4 Use of Galvanising
3.5 Design Lives Structures
3.6 Equipment Protection
3.7 Design Ambient Conditions
3.8 Ambient Conditions During the Coating Process
3.9 Coating Materials
3.10 Shop Applied Coatings
3.11 Un-painted Surfaces
3.12 Handling and Shipping of Coated Items
3.13 Galvanising
3.14 Standard Stock Items
4.Surface Preparation of Metalic Substrates
4.1 Pre-Blast Cleaning Preparations
4.2 Blast Cleaning
4.3 Final Surface Condition
5.Paint and Coating Application on Metallic Substrates
5.1 General
5.2 Application Equipment
5.3 Application Coats and Stripe Coats
5.4 Application of Passive Fire Protection
6.Coating of Concrete
6.1 Surface Preparation
6.2 Coating Application
6.3 Inspection and Testing over Concrete
7.Inspection, Testing and Documentation
7.1 Inspection and Testin
7.2 Records and Reports
8.Coating System Data Sheets
8.1 Summary and brief review of Paint Systems
8.2 Details of each Type Paint
8.3 Coatings (Paints) Systems
9.Paint Colours and Pipe Service Codes
9.1 Paint Finish Colours
9.2 Pipe Service Codes
10. Quality Requirements
11. Health, Safety and Environment
12. Appendix A : Cross Reference Coating by Manufacturer

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Coating and Painting Specification Appendix IV.X

1. SCOPE

1.1 General
The general scope of this Technical Specification of Coatings and Lining is applicable in infrastructure of the
Oil Refineries of ENAP Con Con (V Region) and Bio Bio (VIII Region), Terminal Quintero and Talcahuano and
Jetty San Vicente

The climatic conditions of each of them are:

CON CON:
Con Con has a Mediterranean coastal climate influenced by the cold Humboldt Current. In January the
minimum temperatures oscillate between 12 ° C and 16 ° C, while the maximum oscillate between 20 ° C
and 24 ° C, very rarely the temperature exceeds 28 ° C. In July, minimum temperatures vary between 6 ° C
and 10 ° C, while maximum temperatures vary between 11 ° C and 15 ° C, rarely reaching values below 5 °
C. The precipitations fall especially in the autumn and winter being July the rainy month (they can surpass
the 250 mm); the annual historical average of precipitations is of 480 mm. The relative humidity is around
80%.

QUINTERO:
The local rainfall is about 350 mm / year, average daily air temperature is about 14ºC, typical relative
humidity is about 82 % (RH > 80 %), climate has typical continental and marine characteristics and
prevailing wind is from the south-west (beneficial)

TALCAHUANO AND JETTY SAN VICENTE:

According to the climatic typologies reported in recent years, the commune of Talcahuano has a
Mediterranean climate from the West Coast;. In January:
Minimum temperatures oscillate between 8 °C and 9 °C.
Maximum oscillate between 29 °C and 32 °C.
In July/August:
Minimum temperatures vary between 0 °C and 1 °C.
Maximum temperatures vary between 14 °C and 17 °C.
As for the relative humidity of the air, the upper average value is 86%; this specification gives the minimum
requirements for the selection of coating and painting materials, surface preparation, application
procedures and inspection for protective coatings for the process plant on the ENAP.

The preparation, application, Inspection and Testing Procedures (ITP) for the structures and infrastructure
of the ENAP Refinery are specified in the Inspection and Test Plan detailed in table, included in point nº 7.1
Inspection and Test. The specified controls will be made according to ITP in documents such as reports,
certificates, registers, protocols, etc. This information will be validated by ENAP or whoever it authorizes;
the information provided by the paint manufacturer must comply with this specification and its
requirements.

.Specifications or systems of coatings, specific for works of architecture or wood are not considered in this
document.
It is mandatory for the designer to specify and indicate in Drawings and Documents the coating system and
colour of termination indicated in chapter # 9, to be used in this project.

1.2 STANDARD TERMS AND DEFINITIONS


The following terms will be used:
Owner Client (or owner of the Plant).
Bidder Company that has been asked to tender a quotation.
Purchaser EPC Contractor.
Seller Company that has been awarded an order.

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Coating and Painting Specification Appendix IV.X

Contract The agreement between the Purchaser and Seller.


Purchase Order Document containing all commercial and technical requirements
of the Contract.
Goods Equipment / materials / spares etc. that are to be supplied under the Contract.
Drawings Documentation (drawings / certificates / diagrams / calculations) to be provided
under the Contract.
Services All work to be carried out under the Contract other than Goods
and Drawings.
Plant Facility into which the Goods will be incorporated.
Site Location of the Project.

2. CODES AND STANDARDS


All the documents specified in this document must correspond to the last revision in the market.
Product of this condition, if there are mandatory differences, this document should be updated.

2.1 Chilean Standards, Documents and Ordinances related, (Last Revision).


DTO Nº 594 Health Ordinance Ministry of Health: Regulation on basic health and environmental conditions
in workplaces. Revision 2018.
NCh 2245: Safety data sheets for chemical products. Note: The Safety Sheets must contain at least the
information indicated in this standard last revision.
DTO-148 Health Regulations on Hazardous Waste Management.
NCh 19 Hazard Prevention - Identification of pipes.
NCh 1410 Hazard Prevention - Safety Colours.

2.2 ASTM (American Society of Testing and Materials) Standards, (Last Revision).

Galvanized:
ASTM A 123/A123M Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
ASTM A 143 Safeguarding Against Embrittlement of Hot-Dip, Galvanized Structural Steel Products.
ASTM A 153/A153M Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
ASTM A 385 Standard Specification for Zinc Dust Pigment.
ASTM D 521 Test methods for chemical analysis of zinc dust (metallic zinc powder).
ASTM A 780 Specification for repair of damaged hot-dip galvanized coatings.
ASTM D-6386 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product
and Hardware Surfaces for Painting. Last Revision.

Paints:
Tests:
ASTM D-562 Viscosity Determination KU Units (Krebs Stormer).
ASTM D 610 Standard Test Method for Evaluating Degree of Rusting on Painted Steel Surfaces.
ASTM D-714 Method to Evaluate the Degree of Blistering of Paints.
ASTM D-772 Method to Evaluate the Degree of Detachment of Paints.
ASTM D-1200 Test method for viscosity of paints, varnishes and lacquers by Ford viscosity Cup.
ASTM D-2697 Determination of Solids by Volume.
ASTM D-3363 Determination of Hardness.
ASTM D 4752 Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich
Primers by Solvent Rub.
ASTM D-1640 Determination of drying times.
ASTM E 337 Standard Test Method for Measuring Humidity with a Psychrometer (Wet and Dry Bulb
Temperatures).
ASTM D-4285 Determination of oil and / or water in compressed air.
ASTM G 8 Test method for Cathodic Disbonding of pipeline coatings.

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Coating and Painting Specification Appendix IV.X

Thickness:
ASTM D-1212 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings.
ASTM D-1186 Standard Test Methods for Non-Destructive Measurement of Dry Film Thickness of Non-
Magnetic Coatings Applied to a Ferrous Base.
ASTM D-1186 Determination of dry film thickness.

Inspection, Adhesion, Porosity:


ASTM D 3276 Standard Guide for Painting Inspectors (Metal Substrates).
ASTM D-4417 Roughness of abrasive blast cleaning profile.
ASTM D 3359 Method for measuring Adhesion by Tape Test.
ASTM D 4541 Test method for Pull-Off Strength of Coatings using Portable Adhesion Testers.
ASTM D-5162 Holidays Detection Coating on Metal Structure.

Concrete:
ASTM D-4263 Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method.
ASTM F1869 Standard Test Method for Measuring Moisture Vapour Emission Rate of Concrete Subfloor
Using Anhydrous Calcium Chloride.

2.3 ICRI (International Concrete Repair Institute) , (Last Revision).


ICRI 310-2R-2013 Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, Polymer
Overlays, and Concrete Repair. Last Revision.

2.4 ISO (International Standards Organisation) , (Last Revision).


ISO 2409 Paints and Varnishes - Cross-Cut Test.
ISO 4624 Paints and varnishes - Pull-off test for Adhesion.
ISO 9223 Corrosion of metals and alloys; Corrosivity of atmospheres; Classification, determination and
estimation.
ISO 12944 Paints and varnishes; Corrosion protection of steel structures by protective paint systems. Cap.
Nº1 to Nº9.

2.5 NACE (National Association of Corrosion Engineers) , (Last Revision).


NACE RP0198 The Control of Corrosion Under Thermal Insulation and Fireproofing Materials – A Systems
Approach.

2.6 SSPC (Society for Protective Coatings) , (Last Revision).


SSPC SP1 Solvent Cleaning.
SSPC SP5 Abrasive Cleaning Grade White Metal.
SSPC SP10 Abrasive Cleaning Grade near White Metal.
SSPC SP11 Power Tool Cleaning to Bare Metal.
SSPC SP13 Surface Preparation of Concrete.
SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaning.
SSPC-PA 2 Measurement of Dry Paint Thickness with Magnetic Gages.

3. GENERAL REQUIREMENTS

3.1 General
In this project, the companies responsible for the engineering, quality control, manufacturing, construction,
assembly, application of paint, should clearly indicate the paints system(s) and colours, in internal
Specifications, Inspection and Test Plan (ITP), Protocols, Records, Procedures, Purchase Orders, etc.,
according to this ENAP Specification.
For carbon steel that will operate at ambient temperatures, the painting system(s) shall be suitable for long
term, low maintenance service under the site atmospheric conditions.
ENAP will accept for your projects of construction of structures, tanks, piping, supports, in carbon steel,
only state of initial corrosion Condition A according to Standard SSPC -VIS 1-01 “Guide to Reference
Photographs for Steel Surfaces Prepared by Dray Abrasive Blast Cleaning”

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Coating and Painting Specification Appendix IV.X

Note:
“Condition A: Steel surface completely covered con adherent mill scale; little or no rust visible.”

For ENAP Con-Con Refinery, the degree of atmospheric corrosivity is defined for outdoor environments in
Grade C5 Very High (Marine), according to ISO 12944 Rev. 2018.
For Bio-Bio Refinery, the degree of atmospheric corrosivity is defined for outdoor environments in Grade
C5 Very High (Marine), according to ISO 12944 Rev. 2018.

The ENAP Oil Refineries of Con-Con and Bio-Bio, will be located near to the coast and the corrosivity of the
atmosphere has been assessed and categorized in accordance with ISO 12944-2, Revision 2018, to allow
appropriate coating and painting systems to be selected.

Indoor Environments and unheated buildings, is defined according Grade C2 Low by ISO 12944 Rev. 2018.
ENAP Quintero Terminal and Jetty San Vicente are defined in Grade CX, according to ISO 12944 Rev.
2018, is located in an area of extreme corrosivity.
The results of the analyzes carried out in 2012 by Universidad Catolica de Valparaiso, Faculty of Sciences, in
the CORFO INNOVA Project, report for the Quintero area corrosion speed of 280 microns / year of speed
for carbon steel, after one year of exposure.
(Source of information: Project CORFO-INNOVA: Map of Corrosivity in Chile, developed by Pontifical University Catholic de
Valparaiso, Institute of Chemistry, Year 2012).

His corrosion rate is currently classified as CX grade, in ISO 12944-5 Revision March 2018
The most notorious agents in atmospheric corrosivity are Chlorides and Sulfur Dioxide, considering the
special conditions of atmospheric corrosivity of Quintero Bay.
Therefore coatings systems for Tanks (External Sides), Piping, Pipe-Rack and Structures will be a separate
coating system.

Area ENVIRONMENT CLASIFICATION BY ISO


12944-2018

REFINERY CON CON OUTDOORS C5


OUTDOORS C5
REFINERY BIO BIO
OUTDOORS CX
TERMINAL QUINTERO
OUTDOORS CX
JETTY SAN VICENTE

ENAP INDOORS C2

Corrosion Under Insulation (CUI)


The coating and painting systems specified herein will also be used to minimise the effects on steel and
stainless steel surfaces of corrosion under insulation (CUI).

Concrete basins will be lined with a suitable spray-applied liner coating system
applicable Coating Systems shall be as tabulated in Section 7.

Topcoat colours shall be in accordance with Section 9.

Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps, motors, piping, etc.
requiring painting shall be cleaned and shop primed by the fabricator or manufacturer.

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Coating and Painting Specification Appendix IV.X

ENAP or its representative, will evaluate, authorize or reject the suggestions or alternative techniques for
the application of paints proposed by the contractor.
For any coating system specified in this document, it is not authorized to use paints from a different paint
manufacturer.
In this way, the traceability and responsibility of the contractor, applicator and paint supplier is ensured.
In case of particular change of paint system, the contractor must demonstrate with the most traceable
documentary information and field application of this paint system, showing the eventual efficiency of this
proposal.

The areas that require coating, but are not within reach to be painted by means of spraying Equipment, the
contractor shall, once the means are exhausted, may present to ENAP alternatives that are safe to the
personnel and efficient in their use.
Notes:
A.-Buried elements:
-Piping: Coatings more Cathodic Protection.
-Piping: Only Coatings without cathodic protection.
B.- Off-Shore, Jetty (Underground, Submerged and Aerial Elements).
Piles, elements or sections, underground, submerged in seawater.
- Splash Zone. (Piles), from Level N.R.S. up to the level of Capitel plates of Beams / Piles.
- Air Zone (Beams, Railings, Stairs, Supports, etc.).

C.-Maintenance of Structures or Equipment:


For maintenance of previously coated surfaces, the condition of the existing coating and the surfaces shall
be checked using suitable methods, e.g. ISO 4628-1 to ISO 4628-6, to determine if partial or complete
repainting should be carried out.

3.2 Qualification of Coating and Painting Systems


Paint systems for structural steel are subject to atmospheric exposure and classified according to ISO
12944-6. They are qualified in chapter n ° 7 of this specification.
For ENAP projects (in their Con-Con and Bio-Bio Refinery), the paint systems specified in Standard ISO
12944-5, Grade C5.
Jetty San Vicente and Quintero Terminals have special systems for elevated grades of Atmospheric
Corrosivity, superior level to CX by ISO 12944 Rev. 2018, System ENPSP19.
3.3 Painting of Stainless Steels
Grades of stainless steel with pitting resistance equivalent (PRE) less than that of grade 316 shall be
externally painted. However, surfaces that will operate continuously at a temperature below -4oC do not
present a CUI (Corrosion under Insulation) risk and do not necessarily require external protective painting
(but, see below). In addition, piping that will run in a controlled atmosphere will be accepted from
painting.
Normally, a protective layer for grade 316L stainless steel or superior quality that will operate at a
temperature between -4 °C and 60 °C is not required.
However, for the construction phase, the effects of exposure to sunlight and salt spray on the performance
of stainless steels shall be assessed during detailed design and the coating requirement amended if
necessary. Shall be suitable protected for the shipping/storage/construction phase prior to the
conventional application of any insulation. All stainless steel surfaces operating above 60ºC shall be
painted. The paint system for stainless steels and high nickel alloys shall be a chemically cured system
which is free of metallic zinc and free of other materials possibly deleterious to the stainless steel and high
nickel alloys.

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Coating and Painting Specification Appendix IV.X

3.4 Use of Galvanising


Carbon steel and materials shall be suitable for hot-dip galvanising. Chemical composition limitation is
recommended for Si ≤ 0.25% and P ≤ 0.035%.
Considering the environments with atmospheric corrosivity C5 and CX, the minimum thickness of
galvanized by hot dip, will be 125 microns (890 gr/m2). Traditional thicknesses will not be considered, as
mentioned above.
In case of duplex systems, the corresponding paint system will be applied over this thickness.
For Full Coat or Touch Up: In outdoor environments, the use of electrodeposition (zinc plating) and / or
paints called "cold galvanized", either in liquid paint or aerosols, for protection in structural steels, bolts,
nuts, asparagus, stairs, etc., is not accepted.
Hot-dip galvanizing shall be in accordance with ISO 1461.
Galvanized by hot dip can be used, when the shape and size of the structure or component, are suitable to
be galvanized, and these structures or components are distant from marine environments or coastal edge.
The presence or corrosion by chlorides and sulphur dioxide decreases the thickness of zinc, depending on
the degree of atmospheric corrosivity, expressed loss in micron per year.

This is corroborated in standard ISO 12944-2, Table Nº1 of corrosivity of Zinc for environment with high
corrosivity:
Grade C5, indicates that the loss of thickness of zinc is between 4, 2 to 8.4 microns per year (this loss of
thickness per year is corrosion rate).
Grade CX, indicates that the loss of thickness of zinc is between 8, 4 a 25 microns per year (this loss of
thickness per year is corrosion rate).

Bolts shall be galvanised and centrifuged to the requirements of ISO 1461.


Electrical elements such as Panels, Boards, Cabinets, Ladder Cables, Conduits, ironmongery, for outdoor use
must comply with the requirements of anticorrosive protection for atmospheric corrosivity Grade C5.
In this particular case, in case of proposing protection systems other than those specified, the contractor
must present them to ENAP or who represents it, to evaluate its quality and efficiency.

3.5 Range of Durability according to ISO 12944


Note:
-It has been assumed that the First Mayor Maintenance Paint normally should be carried out for reasons of protection against
corrosion once the coating has deteriorated by corrosion up to the value RI 3, defined in ISO 4628-3. Based on this precondition,
durability has been indicated in this part of ISO 12944 in terms of three ranges:
a) Low (L): 2 years to 5 years.
b) Medium (M): 5 years to 15 years.
c) High (H): more than 15 years.

-The paint systems of this specification consider a degree of atmospheric corrosivity:


C5 para Con-Con and Bio- Bio.
CX for Quintero Terminal and Jetty San Vicente.
-And the estimated durability of the paints systems, High (more than 15 years).

3.6 Equipment Protection


All Equipment and structures shall be fully protected from mechanical damage, ingress of abrasives and
dust from blast cleaning.
For the duration of preparation and coating activities, adjacent areas not to be painted, or already painted,
shall be protected.
On completion of the work in any area, all masking materials, spent abrasives, Equipment etc. shall be
removed.

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Coating and Painting Specification Appendix IV.X

3.7 Design Ambient Conditions


The design ambient conditions used for the work are as per project design basis.

3.8 Ambient Conditions During the Coating Process


No final blast cleaning or coating application shall be carried out if the relative humidity is more than 80%
and when the steel temperature is less than 3°C above the dew point.
Only application of inorganic zinc primers may take place with a relative humidity of up to 90% subject to
approval.
Coating shall only be applied or cured at ambient and steel temperatures above 5°C and be in accordance
with coating manufacturer’s guidelines.
The coating manufacturer’s recommended maximum and minimum application and curing temperature
shall be followed.
Other relevant limitations regarding application and curing conditions for each product in any coating
system shall be met.
Coating shall not be applied if the local environment is windy, or dusty, unless suitable barriers are in place.

3.9 Coating Materials


In the Purchase Orders issued by the Builder, Contractor, Subcontractor or Paint Applicator, the paint
system or systems of this specification must be explicitly indicated, for the activity awarded in the
respective purchase order. .
Controls, protocols, procedures will be developed according to the Inspection and Testing Plan (ITP)
indicated in Item No. 7.1 Table: Inspection and Testing Schedule.
Once developed in Rev. A, the Contractor will present them to ENAP for review.
This information is important for traceability and subsequent development of project delivery folders.
All coating materials, including solvents, shall be protected from ignition sources and shall remain within
storage temperatures and storage conditions recommended by the coating manufacturer.
All coating materials and solvents shall be stored in the original container bearing the manufacturer's label
and instructions. Each product shall have a batch number showing year and month of manufacture and
giving full traceability of production. Shelf life shall be included.
Each paint manufacturer must provide the following information:

- Technical Data Sheet in last revision of each painting supplied.


- Safety Data Sheet (MSDS) in last revision of paint, of one or more components, separately. In the
information must mention the telephone numbers and address of permanent contact of supplier before
any incident.
- For each dispatch and / or billing guide, the paint manufacturer must issue a Laboratory Certificate
with the signature of the quality area of each manufacturer for each painting involved. In this document
that contains the laboratory information, must include the Batch No. or Lot of paint, indicating its date of
manufacture and expiration date (shelf-life). This information must be equivalent to the one indicated on
the label of the manufacturer adhered to the paint container on its external face; otherwise, the paint is
not accepted in job, shop, workshop, applicator, etc.

- This information must be included in each Purchase Order associated with Paints, Coatings or lining by
each Contractor, Subcontractor, Applicator or company that consumes or uses paint for this project.

3.10 Shop Applied Coatings


When piping is shop-fabricated before installation on site, the completed spools shall be shop coated with a
primer and mid-coat (if required), mid-coat for field weld and 50mm on each side shall be omitted until
welding and Post Weld Heat Treated (PWHT), where applicable are complete. Top-coat shall be applied
after welding and coating of field joints.

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Coating and Painting Specification Appendix IV.X

3.11 Unpainted Surfaces


The following items shall not be coated unless otherwise specified:
Titanium, copper, brass or high nickel alloys.
Threaded connections, machined surfaces.
Exceptions with Painting:
The anchor bolts, bolts, nuts and structural washers will be painted according to specified Coating System
No. ENPSP14 once they have the specified torque.
If the stainless steel is connected to the carbon steel, the carbon steel will be coated and the stainless steel
part will be coated 50 mm beyond the welding zone, or a mechanical connection, in the stainless steel.

3.12 Handling and Shipping of Coated Items


Coated items shall be carefully handled to avoid damage to coated surfaces.
No handling shall be performed before the coating system is cured to an acceptable level.
Packing, handling and storage facilities shall be of non-metallic type.

3.13 Standard Stock Items


Items such as electrical motors and panels may be supplied with a Seller’s standard coating system.
The Seller of such an item is to be informed of the exposure conditions for the Equipment and will need to
select coating system appropriately. The level of durability of the proposed ‘Seller’s standard’ coating
system shall be the same, or better, than the equivalent coating system specified herein.
Specifications for the standard coating systems shall be provided for review and approval if appropriate by
Purchaser.

4. SURFACE PREPARATION OF METALLIC SUBSTRATES

4.1 Pre-Blast Cleaning Preparations


ENAP will accept for your projects of construction of structures, tanks, piping, supports, in carbon steel,
only state of initial corrosion Condition A, B, C, according to Standard SSPC -VIS 1-01 , “Guide to Reference
Photographs for Steel Surfaces Prepared by Dray Abrasive Blast Cleaning” (see Note).
Note:
“Condition A: Steel surface completely covered con adherent mill scale; little or no rust visible.”

Sharp edges, fillets, corners and welds shall be rounded or smoothed by grinding (minimum radius 2 mm).
Hard surface layers (e.g. resulting from flame cutting) shall be removed by grinding prior to blast cleaning.
The surfaces shall be free from any foreign matter such as weld flux residue, oil, grease, salt, etc.
Surfaces should be free from all visible contamination. Visible contamination shall be removed by washing
with clean, fresh potable water.
Prior to blasting operations, any oil and grease contamination shall be removed in accordance with SSPC
SP1.
Any major surface defects, particularly surface laminations, slivers or scabs, detrimental to the protective
coating system, shall be removed by suitable dressing. Where such defects have been revealed during blast
cleaning, and dressing has been performed, the dressed area shall be re-blast cleaned to the specified
standard.
All welds shall be inspected prior to final blast cleaning of the area. Imperfections such as surface pores,
cavities, etc. shall be flagged for removal by suitable dressing or weld repair (where allowed).
Also for materials such as Stainless Steel, Aluminium, Nickel, Bronze, Elastomers, Plastics, FRP, GRE, etc.,
initial surface preparation conditions must be controlled when they are painted.

4.2 Blast Cleaning


Blasting abrasives shall be dry, clean and free from contaminants which could be detrimental to the
performance of the coating.
Blasting of carbon steel shall be performed with chilled iron grit (where applicable, mixed with shot if
approved).

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Coating and Painting Specification Appendix IV.X

Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height (anchor
pattern profile) is in accordance with the requirements specified in section 8 for the applicable coating
system and in accordance with the coating manufacturer’s printed instructions. The surface profile shall be
graded in accordance with ISO 8503.
Stainless steel shall be sweep blast cleaned with a non-metallic, chloride free abrasive.
Care shall be taken to avoid contamination of stainless steel from iron blasting media or any surface
preparation Equipment previously used on carbon steel surfaces. Stainless steel wire brushes shall be used
if required on stainless steel items.
The cleanliness of the blast cleaned surface shall be as referred to for each coating system in accordance
with ISO 8501-1.

4.3 Final Surface Condition


The preparation of the surface and the application of primers, intermediate layers and top coats, these
paint systems can be painted completely or partially, either in workshops or in the field, according to the
procedure that best benefits the project, respecting the quality, times of repainting and adhesion between
layers according to these technical specifications, this scope is for pipes, tube supports, steel structures and
equipment assembled in the field.
The surface to be coated (painted) shall be clean, dry, free from oil/grease, and have the specified
roughness and cleanliness until the first coat layer is applied.
Dust, blast abrasives etc. shall be removed from the surface after blast cleaning such that the particle
quantity and particle size do not exceed rating 2 of ISO 8502-3.
The maximum content of soluble impurities on the blasted surface as sampled using ISO 8502-6 and
distilled water, shall not exceed a conductivity measured in accordance with ISO 8502-9 corresponding to
an average sodium chloride (NaCl) content of 30 mg/m2 (3 micro.g/cm2) with a maximum (spot) content of
40 mg/m2.

5. PAINT AND COATING APPLICATION ON METALLIC SUBSTRATES

5.1 General
Contrasting colours shall be used for each coat of paint.
The coating manufacturer shall provide to ENAP or ITO ENAP:
The paint manufacturer must supply for each product (paint, lining, thinner) Laboratory Certificate, Safety
Sheet, Technical Sheet, Test Data, Application history with, contact to validate the information.

The manufacturer will additionally submit a technical report with the following information:
- Surface pre-treatment requirements.
- Dry film thickness (maximum, minimum and specified).
- Maximum and minimum re-coating intervals at relevant temperatures.
- Information on thinners to be used (quantities and type).

5.2 Application Equipment


The application shall be in accordance with the coating manufacturer's written recommendation for the
particular coating being applied.
Roller application of the first primer coat is not acceptable.
When paints are applied by brush (for example: the application of Stripe coat), the brush shall be of a style
and quality acceptable to the coating manufacturer. Brush application shall be done so that a smooth,
uniform coat is obtained.

5.3 Application Coats and Stripe Coats


For each coat, a stripe coat shall be applied by brush to all welds, corners, behind angles, edges of beams
etc., and areas not fully reachable by spray in order to obtain the specified coverage and thickness.
Edges of existing coating shall be feathered towards the substrate prior to over coating.
Each coat shall be applied uniformly over the entire surface.
Skips, runs, sags and drips shall be avoided.

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Coating and Painting Specification Appendix IV.X

Each coat shall be free from pinholes and blisters.


Contamination of painted surfaces between coats shall be avoided. Any contamination shall be remove
5.4 Application of Passive Fire Protection
The systems of passive fire protection for Oil and Gas will correspond to fireproofing type, resistant to
sources of ignition of the hydrocarbon type.
The type of fireproofing can be cementitious or epoxy.
According to your requirements, ENAP or whoever you designate, will define the type of product to apply.
Application shall comply with the written recommendations of the manufacturer of the passive fire
protection system.
Application of Systems ENPSP17 or ENPSP18 these must be certified in terms of fire resistance, training and
advising applicators in the field by the manufacturer of passive fire protection system and shall be certified
by an internationally recognised Certifying Authority as suitable for the application.

6. COATING OF CONCRETE

6.1 Surface Preparation


Surface preparation shall be in accordance with SSPC-SP13.
Prior to surface preparation all concrete surfaces shall be inspected for defects, damage and contamination
and any defects made good. Concrete shall be fully cured before commencement of preparation and no
preparation shall commence before 28 days after concrete placement, with exception when the moisture
test is less than 7%.
Surfaces shall be cleaned by one of the methods listed on SSPC-SP13 prior to blast cleaning.
Blast cleaning is required to remove laitance and curing agents and to produce a surface with a level of
coarseness equal to ICRI Technical Guideline 03732 grade CSP3.
Chemical and Flame surface preparation methods shall not be used.
Prior to coating the moisture content of the concrete surface shall be tested by both:
- Plastic Sheet Method (ASTM D 4263): Pass/Fail.
Calcium Chloride Test (ASTM F1869) acceptance criteria “less than 5 pounds per 1000 square feet per 24
hours”.
- Maximum moisture content shall be 7%.

6.2 Coating Application


Coatings shall be applied in accordance with the manufacturer’s instructions using the heated airless spray
technique.
Prior to application any voids, blow holes or shrinkage defects shall be filled using polymer modified filler
approved by the coating manufacturer.
A sealer coat shall be applied to the prepared surface prior to application of the top coat.
Coating repair system (in accordance with the same coating manufacturer standard as the initial paint
system)

6.3 Inspection and Testing Coating over Concrete


Following the application of each coat, the coated surfaces shall be inspected visually for improperly cured
material, blisters, inadequate and/or excessive coating thickness, and other defects. Defective coating shall
be made good before application of the repair / next coating layer.

7. Inspection, Testing And Documentation

7.1 Inspection and Testing


Inspections and tests are mandatory; they will be carried out according to the content of table 7.1 below.
The surfaces and activities to be controlled must be accessible until the final inspection is carried out.

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Coating and Painting Specification Appendix IV.X

Table : 7.1 Inspection and Testing Plan (ITP)


Consequence of Failure
Certification
Test Type Method Frequency Acceptance Criteria to Meet Acceptance
requirement
Criteria

Environmental Ambient and steel Before start of Relative humidity is Paint / Coating No blasting or coating
conditions temperature. each shift and more than 80% and cert. per shift
Relative humidity. minimum twice when the steel (to note
per shift temperature is less applicable
Dew point.
(including within than 3°C above the batch / area)
last half hour of dew point.
each shift). Coating shall only
be applied at
ambient and steel
temperatures
above 5°C

Sharp edges, Visual Inspection 100% of all No existence of Each report, No blasting or coating
fillets, corners and identified sharp or rough record or
welds shall be surfaces. ends. control must be
rounded or noted and allow
smoothed by traceability to
grinding each part or
(minimum radius piece structure.
2 mm).

Visual Visual for sharp edges 100 % of all No defects: sharp Paint / Coating Defects to be repaired
examination of weld spatter slivers, rust- surfaces edges weld spatter cert. per shift
substrate grade, etc. slivers, rust-grade, (to note
etc. applicable
batch / area)

Cleanliness of ASTM D 3276 Standard a) 100 % visual of a) Initial Condition Paint / Coating a) Recleaning and re-
substrate Guide for Painting all surfaces of Steel Grade cert. per shift testing until acceptable
Inspectors (Metal Initial Corrosion: A, (to note b) Reblasting
Substrates and B, C. The surface applicable
Standard SSPC -VIS 1-01 must be free of oil, batch / area)
grease, shop paints,
salts, dust, or any
contaminants.

Salt test (metallic SSPC Guide 15 One per shift per Maximum Paint / Coating Repeated washing with
surfaces only) metal type conductivity cert. per shift potable water and re-
4 tests per 2,000 corresponding to (to note testing until acceptable
2
m
2 30 mg/m NaCl applicable
average and 40 batch / area)
2
mg/m NaCl spot.

Roughness of Comparator or stylus Each component The measured Paint / Coating Re-blast cleaning
substrate instrument ASTM D- or once per 10 roughness with cert. per shift
2
4417 (For metallic m , whichever is Replica Tester will (to note
surfaces) more stringent. be between the applicable
ranges specified for batch / area)
each Paint System.

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Coating and Painting Specification Appendix IV.X

Table : 7.1 Inspection and Testing Plan (ITP)


Consequence of Failure
Certification
Test Type Method Frequency Acceptance Criteria to Meet Acceptance
requirement
Criteria

See section for concrete Remove laitance Re-blasting


surfaces and curing agents
and to produce a
surface with a level
of coarseness equal
to ICRI Technical
Guideline 03732
grade CSP3

Curing test (for ASTM D4752 Each component Rating 4-5 Paint / Coating Allow to cure
Zinc silicate only) or once per 100 cert. per shift
2
m , whichever is (to note
more stringent. applicable
batch / area)

Stripe Coat over Specified in EETT ENAP 100% for each Existence of each Each report, Re-blast cleaning
Sharp edges, Coating and Painting coat (full-coat) a coat of Stripe Coat, record or
fillets, corners and Specification coat must be of different colour control must be
welds rounded applied by brush, for differentiation noted and allow
without dilution. traceability to
Equivalent coat in each part or
these piece structure.
reinforcement
zones.

Visual Visual to determine 100 % of surface Free from all visual Paint / Coating Repair of defects
examination of curing, contamination, after each coat defects associated cert. per shift
coating solvent retention, with reduced (to note
pinholes / popping, performance of the applicable
sagging and surface coating system in batch / area)
defects service.

Holiday detection ASTM D-5162. 100% of all No holidays Each recording Repair and retesting.
(metallic surfaces) See Note2: Table Test surfaces in to be noted and
only by Immersion Voltage immersion service allow
in Clean Water, or underground traceability to
Sea Water or service individual item
Underground.

Cathodic ASTM G8 - "Cathodic 2 x 225µm dft Typically less than Each recording Re-blasting
Disbondment Disbonding of Pipeline applied directly to 3mm disbondment to be noted and
Coatings" , Method A Sa2.5 blasted following 30 days allow
steel, (aluminum exposure. traceability to
1st coat) individual item

Dry Film Thickness Calibration of zero and SSPC SP A2 SSPC SP A2, and Paint / Coating Repair, additional coats
Measurement. with plastic gauges of coating system data cert. per shift or recoating as
thickness, on steel with sheet (to note appropriate
preparation of specified applicable
surface. batch / area)

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Coating and Painting Specification Appendix IV.X

Table : 7.1 Inspection and Testing Plan (ITP)


Consequence of Failure
Certification
Test Type Method Frequency Acceptance Criteria to Meet Acceptance
requirement
Criteria

Wet Film ASTM D 4414 Standard According to For measurement Paint / Coating Recoat immediately.
Thickness Practice for alternatives of paint cert. per shift
Measurement Measurement of Wet indicated in ASTM applications on (to note
Film Thickness by Notch D 4414. non-ferrous applicable
Gages substrates, for batch / area)
example FRP.

Adhesion ASTM D 4541 using Randomly Minimum 5 MPa Paint / Coating Coating to be rejected
(metallic surfaces Equipment with an (minimum once cert. per shift
only) automatic centred per batch / shift) (to note
(Note 1) pulling force, and carried applicable
out when coating system batch / area)
are fully cured

Note:
1. The specified and self-calibrated Standard in Inspection and Test Plan (ITP) is ASTM D 4541 Adhesion Pull Test.
Only with authorization from ENAP and considering:
Limitations of geometry and accessibility could be considered the norm ASTM D 3359.
Maximum thickness of paint to be tested by this method is 250 microns.
Separation between knives specified in this standard and reaching the base metal.
2: Table Test Voltage:

7.2 Records and Reports


All measurements and inspection results required by this specification shall be recorded as per Table: 7.1
and the records shall provide traceability to the required parts of the coated objects. Contractor shall
prepare and maintain reports that include these records.
Defective work shall be reported and included in the records.

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Coating and Painting Specification Appendix IV.X

8. COATING (PAINT) SYSTEM DATASHEETS


8.1 Summary and brief review of Paint Systems

Paint System General Service, Material and Temperature Range.

ENPSP1 Un-insulated Carbon Steel surfaces: Up to 110 ºC (for Con-Con and


Bio-Bio Refinery).
Including structural steel, piping (bulk and fabricated), exchangers,
vessels, heaters, stacks, network against fire, taps, hydrants, pipes,
monitors, railings and handrails, metal cabinets for fire network.

ENPSP2 Un-insulated Carbon Steel surfaces: 111ºC to 200ºC.


Including structural steel, piping (bulk and fabricated), exchangers,
vessels, heaters, stacks, etc.
ENPSP3 Un-insulated Carbon Steel surfaces: 201ºC to 540ºC.
Including structural steel, piping (bulk and fabricated), exchangers,
vessels, heaters, stacks etc.
ENPSP4 Insulated Carbon Steel surfaces: Up to 200ºC.
Insulated Storage Tanks Exterior ( surface under Insulation), piping
(non-bulk), exchangers, vessels, heaters, stacks etc.
ENPSP5 Insulated Carbon Steel surfaces: 201ºC to 540ºC (continuously).
Including piping (non-bulk), exchangers, vessels, heaters, stacks etc.
ENPSP6 Insulated Carbon Steel surfaces: 201ºC to 540ºC (intermittent).
Including piping (non- bulk), exchangers, vessels, heaters, stacks etc.
ENPSP7 Insulated Carbon Steel surfaces: Up to 110ºC.
Non-fabricated (bulk) piping.
ENPSP8 Insulated Austenitic Stainless Steel: Up to 200ºC.
Equipment and piping.
ENPSP9 Insulated Austenitic Stainless Steel: 201 to 430ºC.
Equipment and piping.
ENPSP10 Concrete Floors without exposure to corrosive environments.
Floor coverings, patio trucks, rile pools, parapets.

ENPSP11 Over-Coating of galvanised surfaces.


SSPC SP 7 (Sweep Blasting).
Galvanized Hot-Dip Elements: Structures, Rails, Skirting, Grating,
Steps, Piping Supports, Signage (Pillars, Signals and Fixings), etc.

ENPSP12 Touch Up (Punctual repair) of galvanized.

ENPSP13 Piping Underground.


Cathodically protected carbon steel (Resistant to Cathodic
Disbonding)

ENPSP14 Structural Bolts and Anchor Bolts, Painted (After Torque Specified):
Protection of bolts, nuts, threads and springs.

ENPSP15 Safety markings on concrete surfaces

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Coating and Painting Specification Appendix IV.X

ENPSP16 Elements manufactured in FRP, GRE (Piping, Fitting, Grating, etc.),


Aluminum, Non-ferrous substrate:
For Aesthetic Protection, Signal, Safe, UV Protection, Solar,
Identification and painting of piping, Tanks, etc.,
ENPSP17 Fireproofing: Lightweight concrete Passive Fire Protection applied to
Carbon steel
ENPSP18 Fireproofing Epoxy Passive Fire Protection applied to Carbon steel
ENPSP19 TERMINAL QUINTERO: Terminal Tanks, Line Pipes, Pipe Rack , Pipe
Track, Structures, Up to 110 ºC
ENPSP20 Underground elements:
Piping: Only Coatings without cathodic protection. Up to 120 ºC.
ENPSP21 Off-Shore , Jetty (Underground, Submerged and Aerial Elements):
Piles, elements or sections, underground, submerged in seawater
ENPSP22 Off-Shore, Jetty (Underground, Submerged and Aerial Elements):
Splash Zone. (Piles), from Level N.R.S. up to the level of Capitel plates
of Beams / Piles.
ENPSP23 Off-Shore, Jetty (Underground, Submerged and Aerial Elements): Air
Zone (Beams, Railings, Stairs, Supports, etc.).

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Coating and Painting Specification Appendix IV.X

8.2 Details of each Type Paint.

PAINT GENÉRIC NAME


P1 Zinc Rich Epoxy:
By SSPC Paint 20 Type II Level 1 (is equal to or greater than 85% zinc in dry film by weight).
P2 Epoxy High Solids
(70 a 80 %S.V) Use as primer or intermediate coat.
P3 Aliphatic Acrylic Polyurethane, 2 Components.
(50 a 65 %S.V)High Gloss and Retention of Colour.

P4 Epoxy Phenolic , for Un-insulated Carbon Steel , 111ºC to 200ºC


(C.U.I.) Corrosion Under Insulation Resistant.
P5 Inorganic Zinc Ethyl Silicate
It must contain a minimum of 85% zinc dust by weight in the dry film. Must meet SSPC Paint No.
20, Level No. 1. The quality of zinc dust will be Type II, according to ASTM D 520.
P6 Silicone Paint based on Silicone wet curing.
Un-insulated Carbon Steel. 201ºC to 540ºC.
P7 Inorganic copolymer with environmental curing.
Resistant Corrosion Under Insulation (CUI)
Over Stainless Steel 201 to 430ºC.
P8 Phenolic Epoxy (Lining / Coating): Chemical Resistance.
P9 Primer Epoxy Tie-Coat over coat on Hot dip Galvanized.
(40-50%S.V.)
P10 Epoxy HS Top Coat, over Zinc Rich Epoxy.
(80% - 90 % S.V.).
Substrate: Hot Dip Galvanized damaged and or Carbon Steel exposure. Colour: Gris 7046.
P11 Epoxy Glass Flake Piping Under Ground
P12 Self-priming and Intermediate Coat
85% S.V. or more for Protection of bolts, nuts and springs, threads.
P13 Epoxy Enamel, as a primer on concrete.
P14 Epoxy Isocyanate, Thin layer primer over FRP, Aluminum, Non-ferrous substrate.
(20 - 40% SV.)
P15 Epoxy Seal to Saturate Fireproofing
P16 Fireproofing Light Concrete
P17 Intumescent Epoxy Coating Fireproofing

Piping UnderGround Only Coatings without cathodic protection. Up to 120 ºC.


P18 Primer:Rubber, synthetic resin. Solvent: Aliphatic Petroleum.
Type Primer TRANTEX Nº27 or Equivalent.

Piping Underground: Only Coatings without cathodic protection. Up to 120 ºC.


P19 Tape (Innerwrap) : Polyethylene, stabilized. Adhesive: Butyl rubber, resin. Tape
Type TRANTEX 10-35 or Equivalent

Piping Underground): Only Coatings without cathodic protection. Up to 120 ºC.


Tape (Outerwrap: Polyethylene
P20
Adhesive: Butyl rubber.
Tape Type TRANTEX 75-15 or Equivalent.

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Coating and Painting Specification Appendix IV.X

8.3 Coatings (Paints) Systems


SYSTEM
SCOPE OF PAINT
PAINT Nº
Un-insulated Carbon Steel , Up to 110 ºC.: Surfaces including Structural Steel, Exterior
Storage Tanks, Piping (bulk and fabricated), exchangers, vessels, heaters, stacks, fire
network, tap fire, hydrants, pipes, monitors, railings and handrails, metal cabinets for fire
ENPSP1 network.
JETTY SAN VICENTE:
Ladders.
Quality C.S New Grade A.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat
(microns)
See Note 2
Zinc Rich Epoxy
P1 Primer 75 microns 55 - 60
See Note 3.
P2 Intermediate Coat Epoxy HB 200 microns 70 – 75
Aliphatic Acrylic
P3 Top Coat Polyurethane See 100 microns 48 – 60
Note 4.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Zinc Rich Epoxy: By SSPC Paint 20 Type II Level 1 (is equal to or greater than 85% zinc in dry film by
weight).
Note 4: Colours are defined at the end of the document for the final layer, depending on the process.
TOTAL THICKNESS SYSTEM: 375 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
Un-insulated Carbon Steel, 111ºC to 200ºC.:
ENPSP2 Surfaces including structural steel, piping (bulk and fabricated), exchangers, vessels,
heaters, stacks, fire network, tap fire, hydrants, pipes, monitors, railings and handrails,
metal cabinets for fire network.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per Solids by Volume (%)
Type Product by coat.
Coat Nº Details by Coat
Coat
(microns)
See Note 2
Epoxy Phenolic
Coating
P4 Primer bicomponent 150 microns 65 to 75
See Note 3.
Epoxy Phenolic
Coating
P4 Top Coat Bicomponent. 150 microns 65 to 75
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited, should be consulted to the manufacturer.
TOTAL THICKNESS SYSTEM: 300 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
Un-insulated Carbon Steel. 201ºC to 540ºC.
ENPSP3 Surfaces including structural steel, piping (bulk and fabricated), exchangers, vessels,
heaters, stacks etc.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat. Solids by Volume
Coat Nº Details by Coat (microns)
Coat (%)
See Note 2

Inorganic Zinc
P5 Primer Ethyl Silicate 75 microns. 58 - 65
See Note 3.
Silicone Paint
based on silicone
wet curing. 50 microns.
P6 Top Coat 40 - 50
See Note 2 (applied in 2 coats)
See Note 4.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 coat of Stripe-Coat of Silicone Aluminum, according to the
corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Inorganic Zinc (Ethyl Silicate): It must contain a minimum of 85% zinc dust by weight in the dry film. Must meet SSPC
Paint No. 20, Level No. 1.
The quality of zinc dust will be Type II, according to ASTM D 520.
Note 4: For this temperature range, the colour of this paint is Aluminum.
TOTAL THICKNESS SYSTEM: 125 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel. Up to 200ºC :
ENPSP4
Surfaces including piping (non-bulk), exchangers, vessels, heaters, stacks etc.…
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10,
Preparation
Roughness: 50 to 70 microns.

Application to Dry
Film Thickness per
Type Product by coat. 1 Solids by Volume
Coat Nº Details by Coat
Coat (%)
(microns)
See Note 2

Epoxy Phenolic
coating
P4 Primer bicomponent 130 microns 65 - 75
See Note 3.
Epoxy Phenolic
coating
P4 Top Coat bicomponent 130 microns 65 - 75
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited; this condition is not a problem. This applied coating system will be
isolated.
TOTAL THICKNESS SYSTEM: 260 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel surfaces. 201ºC to 540ºC (continuously).
ENPSP5
Including piping (non-bulk), exchangers, vessels, heaters, stacks etc.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat. 1
Coat Nº Details by Coat Solids by Volume (%)
Coat
(microns)
See Note 2
Inorganic Zinc Ethyl
P5 Primer Silicate 75 microns 55 – 65
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 coat of Stripe-Coat, applied with
conventional equipment with the same product immediately, controlling on thickness to avoid the mud-
cracking defect.
Note 3: Inorganic Zinc (Ethyl Silicate): It must contain a minimum of 85% zinc dust by weight in the dry film.
Must meet SSPC Paint No. 20, Level No. 1. The quality of zinc dust will be Type II, according to ASTM D 520.
Note 4: For this temperature range, the colour of this paint is Aluminum.
Note 5: Watch welding fixation clips and fastening the insulation cladding
TOTAL THICKNESS SYSTEM: 75 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT Nº SCOPE OF PAINT


Insulated Carbon Steel. 201ºC to 540ºC (intermittent):
ENPSP6
Surfaces including piping (non- bulk), exchangers, vessels, heaters, stacks etc.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product Solids by Volume
Coat Nº Details by Coat Thickness per coat.
by Coat (%)
(microns)
Inorganic Zinc
P5 Primer Ethyl Silicate 75 microns 55 - 63
See Note 3.
Silicone Paint
based on
silicone wet 60 microns
P6 Top Coat curing. 40 - 50
(applied in 2 coats)
See Note 2 and
Note 4.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 coat of Stripe-Coat of Silicone Aluminum,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Inorganic Zinc (Ethyl Silicate): It must contain a minimum of 85% zinc dust by weight in the dry film.
Must meet SSPC Paint No. 20, Level No. 1.
The quality of zinc dust will be Type II, according to ASTM D 520.
Note 4: For this temperature range, the colour of this paint is Aluminum.
Note 5: Watch protection welding fixation clips and fastening the insulation cladding.
TOTAL THICKNESS SYSTEM: 135 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel surfaces: Up to 110ºC.
ENPSP7
Non-fabricated (bulk) piping.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by
Coat Nº Details by Coat Thickness per coat. Solids by Volume (%)
Coat
(microns)See Note 2
Zinc Rich Epoxy
P1 Primer 60 microns 55 - 65
See Note 3.
P2 Intermediate Coat Epoxy HB 150 microns 70 – 75
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Zinc Rich Epoxy: By SSPC Paint 20 Type II Level 1 (is equal to or greater than 85% zinc in dry film by
weight).
Note 4: The final coat colour (in this case intermediate layer) does not matter, since the steel is insulated.
TOTAL THICKNESS SYSTEM: 210 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Insulated Austenitic Stainless Steel Up to 200ºC.


ENPSP8
Equipment and piping.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Stainless steel shall be sweep blasted to attain the required anchor profile.
Preparation
Roughness: 50 – 85 microns.
Application to Dry Film
Type Product by
Coat Nº Details by Coat Thickness per coat. Solids by Volume (%)
Coat
(microns)
Epoxy Phenolic
coating Bi-
P4 Primer component 130 microns 65 - 75
See Note 3.
Epoxy Phenolic
coating Bi-
P4 Top Coat component 130 microns 65 - 75
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited; this condition is not a problem. This applied coating system will be
insulated.
Field welds shall be suitable protected for all period of construction phase.
TOTAL THICKNESS SYSTEM: 260 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Insulated Austenitic stainless steel 201 to 430ºC. (CUI)


ENPSP9
Equipment and piping.
Wash and rinse: SSPC Sp1 (See Note 1).
Stainless steel shall be sweep blasted to attain the required anchor profile or SSPC SP11
Surface
power tools with abrasives discs free chloride and carbon steel wires shall be stainless
Preparation
steel wires disc.
Roughness: 40 to 50 microns.
Application to Dry
Type Product by Film Thickness per
Coat Nº Details by Coat coat. (microns) Solids by Volume (%)
Coat

Inorganic
copolymer with
P7 Self-Priming 125 microns 50 -75
environmental
curing.
Inorganic
copolymer with
P7 Top Coat 125 microns 50 -75
environmental
curing.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited, (Black, Light Gray, Gray) this condition is not a problem. This
applied coating system will be insulated.
Field welds shall be suitable protected for all period of construction phase.
TOTAL THICKNESS SYSTEM: 250 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

Concrete Floors Without exposure to corrosive environments: Up to 95ºC.


ENPSP10 Floor coverings, patio trucks, riles pools, parapets.
Interior concrete tank, for Service Water.
SSPC SP13: Surface Preparation of Concrete.
Surface NACE RP0390-2006 Maintenance and Rehabilitation Considerations for Steel-Reinforced
Preparation Concrete Structures.
ICRI 310-2R-2013 Selecting and Specifying Concrete.
Application to Wet
Type Product by
Coat Nº Details by Coat Film Thickness per Solids by Volume (%)
Coat
coat. (microns)
Phenolic Epoxy 500 microns wet
coating with two
Note: 2 Coats x 250
P8 Self Priming components , 70-85
microns wet ea.
Chemical
Resistance See Note 1 and 2

Note 1: All borders, radius , and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 2: Dry thickness shall be inferred through wet thickness measurement and %S.V.
TOTAL WET THICKNESS SYSTEM: 500 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Over-Coating of Galvanized Surfaces: Up to 110ºC.


This system will be applied as additional protection due to high atmospheric corrosivity
ENPSP11 (ISO 12944-Cap. Nº5: Grade C5).
It must be considered in special cases, in which the requirements correspond to aesthetic
or architectural needs.
Surface SSPC –SP7 (Sweep Blasting).
Preparation Roughness: 30 to 50 microns
Application to Dry Film
Type Product by
Coat Nº Details by Coat Thickness per coat. Solids by Volume (%)
Coat
(microns)
P9 Primer Primer Epoxy 40 45-50
P2 Intermediate Coat Epoxy HB 210 70-75
Aliphatic Acrylic
P3 Top Coat 70 53-60
Polyurethane
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 4: Colours are defined at the end of the document for the final layer, depending on the process.
TOTAL THICKNESS SYSTEM: 320 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Touch Up (punctual repair) of Galvanized: Up to 110ºC.


ENPSP12
Specific damages, where the carbon steel is exposed.
SSPC –SP11
Surface
Roughness: 25 to 30 microns
Preparation
See Note 1 and Note 4
Application to Dry Film Solids by Volume
Type Product by
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
Zinc Rich Epoxy
P1 Primer 75 microns 55 - 65
See Note 2.
Epoxy HS
P10 Finish Coat See 370 microns 80 - 85
Note 3 and Note 4
Note 1: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 2: Zinc Rich Epoxy: By SSPC Paint 20 Type II Level 1 (is equal to or greater than 85% zinc in dry film by
weight).
Note 3: It is suggested as a colour similar to Galvanized Colour GRAY RAL 7046, which will be validated by
the ENAP Inspection, depending on the colour of the zinc around the repair.
Note 4: The damaged areas where the touch-ups will be made should be identified on their edges with
maskin-tape type tape, to make the surface preparation and application of paint system in rectangular or
square shapes, good finished. The application will be by brush.
TOTAL THICKNESS SYSTEM: 445 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

Piping Underground, Cathodically protected, Room temperature.


ENPSP13 ISO 12944 Cap 5 :Grade IM3 Underground ,
Sistema A6.08 : High Life Expectancy: 800 um ( Primer Epoxy : 80 + Epoxy Glass Flake: 720)
Surface SSPC –SP10 ( minimum)
Preparation Roughness: 50 to 80 microns
Application to Dry Film
Type Product by Thickness per coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat
(microns)
P2 Self Priming Epoxy HB 80 microns 70-75
P10 Finish Coats Epoxy Glass Flake 780 microns 90-100
Note 1: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours, according to the
corresponding coat thickness in this system, their application of brush-to-brush.
Note 2: According to the Inspection and Test Plan, this protection system, buried corresponds to IM3 Grade, must have
control of Spark Test to 100% of the surface, Certificate of resistance to cathodic disbonding and thickness and adhesion
controls.
TOTAL THICKNESS SYSTEM: 860 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Structural Bolts and Anchor Bolts, Painted (After Torque Specified):


ENPSP14
Protection of bolts, nuts, threads and springs.
Surface SSPC –SP11 ( minimum)
Preparation Roughness: 30 to 40 microns
Application to Dry Film
Type Product by Solids by Volume
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
P12 Full Coat Epoxy High Solid 600 microns 80-90
Note 1: The applications of this system will be done with brushes of short hair, without dilution, at least
in 2 or 3 coats, until completing the specified thickness.
The sharp of the threads must disappear, as well as the edges.
The colour of this system will correspond to the colour of the respective structure.
TOTAL THICKNESS SYSTEM: 600 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
ENPSP15 Safety markings on concrete surfaces
Clean and Degrease and SSPC –SP13.
Surface
Abrade or scabble to provide the roughness.
Preparation
Roughness: 30 to 40 microns
Application to Dry Film
Type Product by Solids by Volume
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
P13 Primer Epoxy Enamel 50 microns 40-50
Aliphatic Acrylic
P3 Top Coat Polyurethane 100 microns 50-60
See Note 1.
Note 1: The colours of signaling or security, to be applied on concrete, are defined in Table of Colours.
TOTAL THICKNESS SYSTEM: 150 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº

Elements manufactured in FRP, GRE (Piping, Fitting, Grating, etc.), Aluminum, Non-
ENPSP16 ferrous substrate: For Aesthetic Protection, Signal, Safe, UV Protection, Solar,
Identification and painting of piping, Tanks, etc.,
Clean and degrease.
Sand the surface smoothly, producing slight roughness.
Surface
Preparation Care must be taken in some cases, the presence of demolding agents on the pipes or
tanks. It must be sanded and verify the adhesion of the primer. Roughness: 20 to 35
microns
Application to Wet
Type Product by Solids by Volume
Coat Nº Details by Coat Film Thickness per
Coat (%)
coat. (microns)
75 a 87 wet microns
P14 Primer Epoxy Isocyanate 18 -30
See Note 2 and 3
Aliphatic Acrylic
P3 Top Coat Polyurethane 181 wet microns 50-60
See Note 1.
Note 1: The colours are defined in Table of Colours.
Note 2: The thickness of the primer must not be greater than 20 microns
Note 3: Dry thickness shall be inferred through wet thickness measurement and %S.V.
TOTAL WET THICKNESS SYSTEM: 268 wet microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM
SCOPE OF PAINT
PAINT Nº
ENPSP17 Fireproofing: Lightweight concrete Passive Fire Protection applied to Carbon steel
Abrasive Blasting
Surface
Cleanliness: SSPC-SP10
Preparation
Roughness: 50 – 70 microns.
Application to Dry Film
Type Product by Solids by Volume
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
Zinc Rich Epoxy
P1 Primer 60 microns 55 - 65
Primer
Reinforcement
mesh and
attachment pins
- Reinforcement N/A
Galvanized or
corrosion
resistant
Variable according to
Protection
Lightweight Manufacturer and EETT
P16 Fireproofing 100
concrete Design (2000 to 4000
Passive
microns).
Polyamide-
Amine Epoxy,
P15 Seal Coat (Epoxy Seal to 200 microns 50-60
Saturate
Fireproofing)
1. Thickness of passive fire protection applied to be defined by PFP supplier on receipt of project fire case, on
the basis of certified fire test data. May be applied as more than one coat.
2. Epoxy primer shall be approved for use by PFP supplier.
3 Reinforcement mesh and attachment pins to be required to be installed prior to coating, where required to
meet PFP suppliers requirements. The quality mesh and pins shall be material corrosion resistant.
4. Grade and thickness of key coat to be as PFP manufacturer’s recommendations
The thickness of Fireproofing is variable, according to the fire load and escape time defined by Engineering,
which may be exposed to an area or structure before a fire of hydrocarbon origin. The manufacturer of this
system must certify by international organizations, for example UL Laboratories that the specified exhaust time
is obtained at a certain thickness.
5. Quality, Colour and Type of Seal Coat, should be suggested by PFP supplier and approval ENAP, the
application of this layer should saturate the Fireproofing, leaving the soft touch and finished at least semi-
bright
TOTAL THICKNESS SYSTEM: 2260 a 4260 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT Nº SCOPE OF PAINT


ENPSP18 Fireproofing Epoxy Passive Fire Protection applied to Carbon steel
Abrasive Blasting
Surface
Cleanliness: SSPC-SP10
Preparation
Roughness: 50 – 70 microns.
Solids
Application to Dry Film by
Coat Nº Details by Coat Type Product by Coat Thickness per coat. Volum
(microns) e
(%)
P1 Primer Primer Epoxy Red 40 microns 45 - 53
Reinforcement mesh and
- Reinforcement attachment pins N/A
Galvanized
Variable according to
Intumescent Epoxy Protection Fireproofing Manufacturer and EETT
P17 100
Coating Passive Design (2000 to 4000
microns).
Aliphatic Acrylic
P3 Top Coat 100 microns 50 - 60
Polyurethane
1. Thickness of passive fire protection applied to be defined by PFP supplier on receipt of project fire case, on the
basis of certified fire test data. May be applied as more than one coat.
2. Epoxy primer shall be approved for use by PFP supplier.
3 Reinforcement mesh and attachment pins to be required to be installed prior to coating, where required to
meet PFP suppliers requirements.
4. Grade and thickness of key coat to be as PFP manufacturer’s recommendations
The thickness of Fireproofing is variable, according to the fire load and escape time defined by Engineering,
which may be exposed to an area or structure before a fire of hydrocarbon origin. The manufacturer of this
system must certify by international organizations, for example UL Laboratories, that the specified exhaust time
is obtained at a certain thickness.
5. Quality, Colour and Type of Seal Coat, should be suggested by PFP supplier and approval ENAP, the
application of this layer should saturate the Fireproofing, leaving the soft touch and finished at least semi-bright
TOTAL THICKNESS SYSTEM: 2260 a 4260 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

TERMINAL QUINTERO:
Terminal Tanks, Line Pipes, Pipe Rack, Up to 110 ºC.: Exterior Storage Tanks Surfaces
including Structural Steel, Piping (bulk and fabricated), fire network, tap fire, hydrants,
ENPSP19 pipes, Structures and supports for Pipe Rack and Pipe Track, monitors, railings and
handrails, metal cabinets for fire network.
JETTY SAN VICENTE:
Structures over splash zone such as wood beams, walkways mesh, etc.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness per coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
P12 Self-priming Epoxy HB 250 microns 80-85
P12 Intermediate Coat Epoxy HB 250 microns 80-85
Aliphatic Acrylic
P3 Top Coat Polyurethane 100 microns 48 – 60
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process.
TOTAL THICKNESS SYSTEM: 600 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

Underground elements:
ENPSP20
Piping: Only Coatings without cathodic protection. Temperatura de servicio: -34 a 94ºC
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Power Tools Cleaning Grade: SSPC SP11 or SSPC Sp10 .
Roughness: 30 to 60 microns.
Application to Dry Film
Type Product by Thickness x coat.
Coat Nº Details by Coat Coat Solids by Volume (%)
(microns)
See Note 3
See Note 2
Primer
Rubber, synthetic Tipo Primer
P18 resin. TRANTEX Nº27 or 60 37%
Solvent: Aliphatic Equivalent
Petroleum
Tape:
Polyethylene, Tape Tipo
stabilized. TRANTEX 10-35
P19 888 100
(Innerwrap) or
Adhesive: Butyl Equivalent
rubber, resin.
Tape: Tape Type
Polyethylene TRANTEX 75-15
P20 381 100
Adhesive: Butyl (Outerwrap) or
rubber. Equivalent
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All overlaps of the tapes must be at least 30% of the commercial width of the tape.
This system should be reviewed in terms of Adhesion, Thickness, Porosity Detection (Holydays Detector).
Note 3:

TOTAL THICKNESS SYSTEM:1.320 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

Off-Shore , Jetty (Underground, Submerged and Aerial Elements):
ENPSP21 Piles: from height –1.1 (NRS) to 3.0 meters under the existing height at the bottom of the
sea.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Cleaning Grade Near White Metal : SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness per coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
Epoxy Glass Flake
P11 Primer Piping Under 300 80-90
Ground
Epoxy Glass Flake
P11 Top Coat Piping Under 300 80-90
Ground
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process
Note 4: System controlled by porosity detection (Holiday Detector), 100% of the coating.
TOTAL THICKNESS SYSTEM: 600 microns.

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Coating and Painting Specification Appendix IV.X

SYSTEM PAINT
SCOPE OF PAINT

Off-Shore , Jetty (Underground, Submerged and Aerial Elements):
ENPSP22
Splash Zone. (Piles), from Level N.R.S. up to the level of Capitel plates of Beams / Piles.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Cleaning Grade Near White Metal : SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness x coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
Epoxy Glass Flake
P11 Primer 400 80-90
Piping
Epoxy Glass Flake
P11 Intermediate Coat 400 80-90
Piping
Epoxy Glass Flake
P11 Top Coat 400 80-90
Piping
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process
Note 4: System controlled by porosity detection (Holiday Detector), 100% of the coating.
TOTAL THICKNESS SYSTEM: 1200 microns.

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Coating and Painting Specification Appendix IV.X

9. PAINT COLOURS AND PIPE SERVICE CODES

9.1 Paint Finish Colours


Colour coding shall be compatible with the table below and compliant with Standard ENAP

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Coating and Painting Specification Appendix IV.X

Equipment, Structures, Details ENAP CON CON ENAP BIO BIO


Instruments.
Pumps: Operation Services CODIGO RAL CODIGO RAL
Tº to 66 ºC
Case 7046 7004
Button 2008 2008
Rack 1003 1003
Estopa Press Cover 2008 2008
Metallic base 9004 9004
Landings 2008 2008
Carcass pumps 7040 7040
Fan Cover 1003 1003
Button Stand 6005 6005
Split Button 6005 6005
Stop Button 3020 3020
Level of Glass 1003 1003
Oil 1003 1003
Concrete Base 9004 9004
Pumps: T ° Operation
Above 66 ° C:
Case 7035 9006
Button 2008 2008
Rack 1003 1018
Estopa Press Cover 2008 9006
Metallic base 9004 9004
Landings 2008 2008
Button Stand 6005 6005
Split Button 6005 6005
Stop Button 3020 3020
Level of Glass 1003 1003
Oil 1003 1003
Concrete Base 9004 9004
Carcass pumps 7035 7035
Fan Cover 1003 1003
Blow-Down Bottle:
Walls 9006
Walls 9016
Stack 9006
Piping
The painting here defined is contemplated to apply only to the walls of the pipe. The colour of the pipe will
depend on the fluid that this transport.

Oil Lubrication 9004 9004

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Coating and Painting Specification Appendix IV.X

Washing oil 7046


Sulfuric Oil 2008
Sulfuric Acid Orange With Green 2008 2008/6001
rings of 5 cm, every
50 cm
Water Cooling 5013 5001
Filtered or Cycloned 5013 5024
Water
Water Against Fire 3020 3020
Drinking water 5019 5017
Hot Drinking Water 5019/3020
Cooling Return Water 5013
Acid Water Navy Blue with 5 cm 5001/2008
Orange rings, every
30 cm
Treated Water
(Deodorized)
Oily Water 7046 7004
Air Plant Or Service 5019 6001
Air Instruments 9016 9016
Hot air 7040
Amina Ó MDEA Rich 4008/1014
Amina Ó MDEA Poor 1014/2008
Ammonia 2008
Torch (Line) 7040 7004
Col Y Cop 9006
Carbonate + Sodium 7046
Nitro
Condensed 9006
Cold Condensate 7046
Low Pressure 7040
Condensate
Decoded 7046 9016/1011
Download Catalyst 9006
Closed Drainage 7046 7004
Dietalimine 7046
Dietertiary Novyl 7046
Polysalphide
Fuel Gas To Ovens 7046 1011
Acid Gases 7046 4008
(Hydrochloric)
Decoded 7046 9016/1011
Liquid gas 7035
Natural gas 1016 1018
Hydrogen 4010 9016/5017

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Coating and Painting Specification Appendix IV.X

Corrosion Inhibitor 7046


Nitrogen 9016/3020 9016/3020
Oxygen 9016/6001
Processes (Oil) 7046
Return of Fuel Oil 7046
Soda 2008
Fuel Oil Supply 7046
Trichloroetamino 7046
Empty 1014
Steam Of 15 Lb. 7040
Steam 50 Lb. 7040
Steam 150 Lb. 7040
Steam Of 600 Lb. 7040
Venteo 7040
Process Venteo 7040
Chemical product 9016/1018
Products, Without
Isolation:
- T ° Operation Up to 120 7035 7004
°C
Products, Without
Isolation:
- T ° Operation Above 7040 9006
120 °C
Caustic soda 2008 2008
Cylinders For Gases
Carbon dioxide 3020
Polyclinic Oxygen 6001
Oxygen 6001
Helium n/a
Nitrogen 5017
Chlorine 1018
Acetylene 2008
Butane 9006/3020
Argon 6037
Hydrogen 3020
Nitrous oxide 5010
Propane 9006
Compressed air 1014
Freon 9016
Sulfur anhydride 6019
Note: The Name With Colour White Or Black Will Be Painted In Each Cylinder.
Coolers (Box Cooler)

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Coating and Painting Specification Appendix IV.X

Metal Drawer (Walls) 6019


Concrete Drawer 6019
(Walls)
Fire Equipment
All The Surface 3020
Electric equipment
Furniture Switch 7004
Boxes: Walls
Furniture Switch 2008
Boxes: Lever
Furniture Switch 2008
Boxes: Interior Side
Cover
Boxes Of Girls And 9016
Buttons Switch
Terminals: Start
Walls transformers 7004
Conduit A La Vista 7004
Walls
Walls Metal Poles 9016
Plugs A Walls 2008
Connections
Stop Walls 9004
Storage Tanks:
Sulfuric Acid Walls and ceiling 2008 2008
Sulfuric Acid Plinth 9004 9016
Raw Walls and ceiling 9016 9016
Raw Plinth 9004 9004
Raw Isolated Walls 7035
Raw Isolated Ceiling 9016
Special Gasoline Walls and ceiling 9016
Special Gasoline Plinth 6000
D.E.A. Walls and ceiling 9016 1014/2008
D.E.A. Metallic Support 1014
Diesel Walls and ceiling 9016 9016
Diesel Plinth 8002 1011
Ethylene Isolated Walls and chair 9016
Ethylene Isolated Concrete Support 5005
Fuel Oil Isolated Walls 7035 n/a
Fuel Oil Isolated Ceiling 7035 7004
Fuel Oil Isolated Plinth 9004
Fuel Oil Not Isolated Walls and ceiling 7004
Fuel Oil Not Isolated Plinth 9004
Gasoline Walls and ceiling 9016 9016
Gas Oil Isolated Plinth 6000 6019

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Coating and Painting Specification Appendix IV.X

Gas Oil Isolated Walls


Gas Oil Isolated Ceiling (See Note 5) 7004
Gas Oil Not Isolated Plinth 1011
Gas Oil Not Isolated Walls and ceiling 7004
Hydrogen Plinth 6000 1011
Hydrogen Walls 9016 9016
Alquilate Walls and ceiling 9016
Alquilate Plinth 6000
Kerosene Plinth 9004
Kerosene Walls and ceiling 9016
Tolueno Walls and ceiling 9016
Tolueno Plinth 6005/6000
Xylene Walls and ceiling 9016
Xylene Plinth 6005/6000
Kerosene Domestic Walls and ceiling 9016
Kerosene Domestic Plinth 7046
Lpg Plinth 7004
Lpg Walls and Chair 9016
Lpg Concrete Support 5005
Mtbe Walls and ceiling 9016
Mtbe Plinth 6019
Naphtha Walls and ceiling 9016
Naphtha Plinth 6019
Nitrogen Walls 9016
Nitrogen Metallic base 5017
Nitrogen Walls n/a
Asphalt Pitch Isolated Plinth 7004
Asphalt Pitch Isolated Walls 9004
Asphalt Pitch Isolated Ceiling 7004
Asphalt Pitch Not Plinth 1018
Isolated
Asphalt Pitch Not Walls n/a
Isolated
Chemical Product Plinth 9004
Chemical Product Walls and ceiling 9016
Siop Isolated Ceiling 9016
Siop Isolated Plinth 9004
Siop Not Isolated Walls and ceiling 9016 9016
Siop Not Isolated Plinth 9004 9004
White Gasoline Walls and ceiling 9016
White Gasoline Plinth 7035
Hot water Walls and ceiling 7040

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Coating and Painting Specification Appendix IV.X

Turpentine Walls and ceiling 9016


Turpentine Plinth 7035
Solvent No. 3,4 and 7 Walls and ceiling 9016
Solvent No. 3,4 and 7 Plinth 7046
Caustic Soda Walls and ceiling 2008
Caustic Soda Plinth 9004
Solvent Walls and ceiling 9016
Solvent Plinth 9016
Kerojet Walls and ceiling 7040
Kerojet Plinth 9016
Kerosene Aviation Walls and ceiling 9016
Kerosene Aviation Plinth 7046
Condensed Walls and ceiling 7035
Drinking water Walls and ceiling 9016
Drinking water Plinth 5019
Spheres Walls 9016
Spheres Base supports 5013
Spheres Concrete base 7035
Naphtha Walls and ceiling 9016
Lpg cylinders Walls and heads 9016
Lpg cylinders Metal chairs 6005
Lpg cylinders Concrete base 7035
Asphalt Isolated Walls 7035
Asphalt Isolated Ceiling 7046
Asphalt Not Isolated Walls and ceiling 7046
Asphalt Not Isolated Plinth 9004
Gas Oil Isolated Walls 7035
Gas Oil Isolated Ceiling 7046
Walls and ceiling 7035
Raw Recovered Walls and ceiling 7035
Soda Walls and ceiling 2008
Soda Plinth 9004
Structures:

In Processing Zones (Various Plants), Supply Plant, Lpg Area, Tank Area, Yards Of Pipes, Etc.
Platforms:
Metallic Structures 6016
- Floor (Grill Ó Grating)
Scales:
Metallic Structures 6016
- Steps Floor, subfloor, steps, 9004 9004
nurseries

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Coating and Painting Specification Appendix IV.X

Handrail protections Railings 1003 1018


- Rail Handrail Railing 9004 9004
Cat Stairs:
Metallic Structures Platforms, cat scales, 1003 1018
stairs:
- Rolls 9004
Pipe Rack Pipe Rack 6005 6016
- Support Chairs Cylindrical equipment 9004 6016
chairs (exchangers,
drums, LPG tanks, etc.)
- Support Of Pipes Pipe supports 6005 6016
Equipment Support: Angles and sleeper 7046 6016
guides
Reinforced concrete:
O-shaped Pillars And About 1.5 m or 2 m. 6005 1014
Pillars In Concrete
O-shaped Pillars And Up to 1.5 m or 2 m 9004 5005
Pillars In Concrete
Staircases
Ovens: 6005
Metallic Structures
Supports And Walls (Except
This Indicates More Down)
Concrete Pillars 9006
5005
- Front and Rear Wall 9004
- Smoke Box 9006
Stack 9006
Heat Exchangers: (Tube-
Casing Type)
Surfaces Without Heads 6016
Insulation, T °
Operation Up to120 °
C
Surfaces Without Case 6016
Insulation, T °
Operation Up to 120 °
C:
Surfaces Without Heads 9006
Insulation, T °
Operation Above 120 °
C:
Surfaces Without Case 9006
Insulation, T °
Operation Above 120 °
C:
Machine Tools:
Case 6016
- Work Point 1014

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Coating and Painting Specification Appendix IV.X

- Danger 2008
- Interior Tapas 2008
Pump Motors
Case 7004
Fan Cover 1018
Platforms, Ladders
And Cat Ladders:
Reactors:
Not Isolated, T °
Operation Above
120ºc
- Walls 9006
- Hatches 9006
- Davit 2008
Isolated:
- Walls n/a
- Hatches 7035
- Davit 2008
Security:
Signaling: In Barriers,
Cranes, Elevation
Devices, Harrows,
Danger Areas, Etc
Crane Pens
Delimitation of Areas
(Floors)
Rolling Equipment
Material Transport:
- Tricycles
- Cranes, Hysters, Etc.
Pressure Vessels Ó Drums:
Not Isolated, T ° 9004 - 1018
Operation Up to 120 °
C
- Walls 6019
- Hatches 6019
- Davit 2008
Towers:
Isolated, T ° Operation
Above 120 ° C:
- Walls n/a
- Hatches 9006
- Davit 2008
Not Isolated, T °
Operation Up to 120 °
C:

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Coating and Painting Specification Appendix IV.X

- Walls 9016
- Hatches 9016
Davit 2008
Turbines:
Case 9006
- Regulation Box 2008
- Metallic base 9004
Landings 2008
Pipeline Valves San
Fernando:
Manual: - Steering 9004
wheel
-Body 9006
Automatic: - Actuator 6019
-Body 9006
Boilers:
Isolated Walls n/a
Walls Without 9006
Insulation
Ceiling (See Note 5) 7035
Fireplace (See Note 8) 9006
Dome 9006
Without Insulation 9006
Preheating Duct:
With Insulation n/a
Span And Valves
Cameras
Tel Plant:
Bomb 9016
Tank 9016
Pipes Tel 9016
Gasoline Pipelines: White four yellow 9016/1018
rings of 5 cm., Every 5
cm.
Pipes Tel + Gasoline: White two red rings of 9016/3020
5 cm each 5 cm.
Valves two red rings of 5 cm 3020
each 5 cm.
Platform And Scales two yellow zinc rings 1018
of 5 cm each 5 cm

November 2018 Page 50 of 60 Revision 0


Painting Specification
9.2 Pipe Service Codes
Colour coding for piping shall be applied as banding, spaced in accordance with NCh19 “Hazard
Prevention – Identification of pipes” Table below. Piping shall also be marked with arrows indicating the
direction of flow, and letter size and background length as per NCh19-Table 4. The primary colours shall
generally conform to NCh1410.
NCh19 describes the identification of the materials contained in the piping systems of industrial plants
and all those premises of public affluence in general. It does not cover the underground pipes or electrical
conductors.
If proprietary colour banding materials are to be applied to un-painted stainless steel, banding shall be
proven not to promote corrosion or contain leachable chlorides.

Marking colours is based on the definitions indicated in the ASME standard A 13.1 "Scheme for the
identification of piping systems" last revision.

Scope:
This Engineering Standard is applicable to all existing ENAP pipelines that are part of the process plants,
pipe racks, and in general all the existing ground pipes in ENAP.

ENAP Logo
- Dimension: Proportional according to your location
- Colours: According to what is defined in the "Pantone Coated Colours" file that ENAP must provide.

Note: Pantone Colours Primer is only valid for use in inks, printing or xeligraphy, paint colours must be
approved in CODE RAL

Legend of the signage.-


The standard considers, a legend written as the primary and explicit indication of the con tents of the
pipeline. The identification of a plumbing system such as ENAP must be written indicating the name of the
content in full or abbreviated form.
In the signaling the direction of flow must be indicated with an arrow in one direction, or in both. The
legend must include data such as pressure, temperature and others that are relevant to identify a
dangerous condition. It must be brief, informative, timely and simple to achieve great effectiveness. It
should be located close to valves or flanges and adjacent to changes of direction, branches and where the
pipe crosses walls and floors. In straight sections, sufficient signage will be installed to identify the
pipeline quickly.

Colour. - The colours must be used to indicate the characteristic peel of the contents of the pipeline and
must be applied using the painting procedures used in ENAP. Its use must be combined with the written
legend of the signaling and can be applied continuously or intermittently.

Visibility and lighting.


The place where the signage will be located must have sufficient visibility to be observed immediately
and without difficulty. In addition, you must have enough lighting to be read easily by the observer.
When the pipe is located above or below the normal line of sight, the signaling will be located below or
above the pipeline.

Density of signals.
A large density of signals causes fatigue and the overall vision of the signal is lost. The system of
indication and signals of the pipeline must be rational and orderly. This must deliver with the minimum
of signals, the maximum information.

Type and size of the letter.


The signal must provide control between the background colour and the legend to facilitate an efficient
reading. Letters should be used in sizes ranging from ½ "(13 mm.). Table 3.3 indicates the specific size

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Painting Specification
of the letters. Signaling of pipes with a diameter smaller than ¾ "must be done by installing a
permanent tag, as well as for valves and fittings.

TABLE Minimum dimensions of identification bands and letters, in relation to the diameter of the
pipe, in inches (mm)

Outside diameter of Length of the Size of the letters, in.


the pipe, in. (mm) identification band, in. (mm) Dimension "B".
¾ a 1 ¼ “ (19 a 32) (mm)
8 (200)Dimension "A" ½ (13)
1 ½ a 2 “ (38 a 5) 8 (200) ¾ (19)
2 ½ a 6 “ (64 a 150) 12 (300) 1 ¼ (32)
8 a 10” (200 a 250 24 (600) 2 ½ (64)
Sobre 10” (> 250) 32 (800) 3 ½ (89)

Example of Legend and Signage

Hazardous products, or high pressure / temperatures

Non-hazardous liquids, and low pressure and / or temperature

Gasoline Water

Fire systems

Gases or mixtures of non-hazardous gases, and pressure and temperature close to the environment

Water against.

Note: They must be installed near valves or flanges, in direction changes or branch circuits, in separation
barriers, in long stretches at distances that allow identification

GENERAL NOTES:

1.- Equipment must be painted, legibly, the date of completion of the work and the name of the Contractor,
this should be done on the north axis of each team.

2.- In general, the execution of finishing painting works by construction contracts, consider that all the
materials required are supply and scope of the respective Contractor, unless otherwise indicated in the
corresponding construction specification.

3.- The mentioned colours are those standardized by this ENAP document.

4.- Cameras (CCTV):


- Perales
- Camarico
- Florida
- Itata Sur and Itata Norte

5. - The paint should be made on non-insulated surfaces; except in those specific cases duly specified, where
it will be made on the roof of the insulation.

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Painting Specification
6. - The skirting boards of all Tanks should have finishing paint all around it to identify the stored product.
The above is also valid for isolated Tanks; therefore, in these cases, it should be painted over the insulation
cover. The base is defined as the surface of the mantle between the bottoms of the Tank up to 1.80 m in
height. For the particular case of Tanks whose total mantle height is less than 4.5 m, the plinth will have a
height of 0.9 m.

7. - The TAG number of the Tanks should be painted in black according to code (RAL 9004). The TAG number
should be painted on the mantle, with legible handwriting and at half height.

8. - The upper two meters of the chimney should be painted black, (RAL 9004).

9. - Those Tanks that require sampling of the stored product should consider black paint (RAL 9004), on the
surface of the mantle vertically aligned with the sampling nozzle. The surface to be painted will have a width
of six meters and the length will be the total height of the mantle. For Tanks with an isolated mantle, they
should be painted on the respective cover.

10.- The services indicated in point 2.3 of pipelines are the most commonly present in the different plants
and facilities of the refinery; notwithstanding the foregoing, there are other services that are not included,
but that come from those already specified; For this reason, they must be painted according to the colour
specified for the pipe of origin. As an example, we have the following services:
(a) Air e from: Combustion, Process, Utilities, Plant, etc.
(b) Water from: Boiler feed, Process, Washing, Demineralized, Temperate, etc.

11. - The service "Product without insulation" specified in point 2.3 (pipes) corresponds to a generalized
designation for the different fluids that are handled in the refinery, which we can basically define as those
hydrocarbons or petroleum derivatives that are part of the process of the different plants. As an example, we
have the following products:
Ethylene,
Propylene,
Propane,
Diesel,
Fuel Oil,
Raw,
Gasoline,
Kerosene,
Naphtha,
Gasoil,
MTBE, etc.
12. - The service of Amina or MDEA is classified in two types:
(a) Rich: With Sulfidic.
(b) Poor: Without Sulfidic.

13. - The "Chemical Product" service (Tanks) corresponds to a generalized designation for the different fluids
that are stored in the different units of the refinery. Within this definition there are fluids such as:
Corrosion Inhibitors,
Demulsifiers,
Lubricity additives,
Defoamers,
Surfactants,
Ammonia,
Sulfate,
Hypochlorite,
Chloric acid,
Viscosity reducers, etc.

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Painting Specification
Additionally, for these fluids the name of the fluid (e.g. "Sulphate") must be indicated in the corresponding
Tank, with a legible letter (smaller or equal to the TAG number), black, located under the TAG number. If it is
feasible, said indication in the Tank should be visible from the battery limit of the plant or unit to which they
belong. Note that Sulfuric Acid and Caustic Soda do not fall within the classification of "Chemical Product"
defined in this specification; therefore their identification colour must consider the particular requirements
defined for them.

14. - The "Chemical Product" service, specified in point 2.3 (Pipes) corresponds to a generalized
designation for the different fluids that are injected or that are added in the different stages of the
refining process. Within this definition there are fluids such as:
Corrosion Inhibitors,
Demulsifiers,
Lubricity additives,
Defoamers,
Surfactants,
Ammonia,
Viscosity reducers, etc.
Additionally, for these fluids, the direction of flow (using an arrow) and the name of the fluid (by
legible letter) corresponding to the point of delivery (near the skid, pump, etc.) must be indicated on
the corresponding line. ) and the point of arrival (near the injection).

15. - For greater clarity of the changes to this specification, the changes made in the last issued
revision should always be indicated, whether they correspond to a modification or an incorporation of
what was previously written. To be more precise, the specific change made at some point should be
highlighted in bold. If a new point is added, it will be completely highlighted and if part of an existing
point is changed, only what has changed should be highlighted. Any deleted notes must be crossed out
and their associated number may be reused in the subsequent revision. Each time a new revision of
this specification is issued, only the changes of the previous revision should be indicated and
highlighted; the other brands must be left without effect.

16. - This specification defines the colours of the finishing paint that must be applied in the different
installations, as long as the corresponding paint schemes define the finishing paint requirement.

17. - When the termination paint requirement is specified, the colour defined in this specification
must be enforced in the new facilities, as well as in the maintenance of the existing facilities.
Modifications in this regard must only be authorized by the person in charge of the project or
corresponding work and by the person in charge of the Maintenance; respectively.

18.- Historically there have been differences between the colours of the termination paint specified
here and the termination colours associated with the supply of new equipment and platform
structure; which in some cases arrive galvanized. In the case where galvanized termination is
authorized for said equipments, the associated safety and / or protection elements (stair rails and
ladder protections) must necessarily consider the colour of the finishing paint specified in this
document.

19. - Considerations of Standard EI-016 regarding national and international standards:


19.1. - ASME A 13.1-2007. - In point 1 -Objective and Scope of this regulation-, it states: "It should be
considered that existing standards for pipe identification meet the requirements of ASME 13.1 -2007 if:
a) These standards are written.
b) If the staff and employees have been properly trained in its use.
19.2.-NCh.-19 1979. - Considers in its scope, point 1.1. "This standard establishes a common system to
help in the identification of the fluids conducted in piping systems. The use of this Standard must
provide greater security and decrease the causes of error, confusion or inoperability in cases of
emergency. It is stated in its preamble "This standard fully coincides with ASME Standard A13.1 -1975.

Page 54 of 60
Painting Specification
19.3.-Decree 160.-Indicates, in its article 4 "In those matters contemplated in the present regulation
that do not have national technical dispositions, it will be necessary to apply norms, codes, foreign
specifications, as well as recommended engineering practices, internationally recognized, among
others: ASME. The decree does not specifically refer to colours and signs of pipes, but it contemplates
the National and foreign regulations that our standard considers. The above allows us to conclude that
our standard complies with DS 160.

10. QUALIFICATION REQUIREMENTS.

10.1 Qualification of Paint and Coating Operators:


Operators shall be qualified to tradesman level as blast-cleaner, painter, applicator etc. The personnel shall
have relevant knowledge of health and safety hazard, use of protection Equipment, coating materials, mixing
and thinning of coatings, coating pot-life, surface requirements etc.
Personnel not qualified to tradesman level, shall document training and experience to the same level as a
formalized tradesman education.
Where doubt as to the ability of a given coating applicator, or inspector exists, Purchaser/Owner may require
that person to undergo appropriate trade testing to prove his competence.
Operators applying systems Fireproofing shall be qualified for the work and be certified by the manufacturer
of the passive fire protection system as a competent applicator.

10.2 Qualification of Supervisors, Foremen and QC Personnel


The Technical Inspection personnel representative of ENAP or whoever is delegated by it in Coatings and
Linings, Contractor, Subcontractor, must comply with some of the following requirements:
- Professional with at least 10 years verifiable in the specialty of coatings and industrial paints.
-Inspector NACE with Certification to date, with verifiable experience of at least 10 years.
- Its equivalence in Inspector FROSIO.

10.3 Qualification of Coating Procedure Specification (CPS)


In line with ISO 12944-8 Development of specifications for new work and maintenance, a detailed CPS (which
will also cover painting) based on the requirements herein shall be established. The CPS shall contain the
following:
Identification of equipment for surface preparation and application
Information given on CSDS
Personal protective Equipment to be used
Materials safety data sheets (MSDS) for each product
Product technical data sheets
The qualified CPS shall be followed during all coating and painting work.
The following changes in the coating application parameters shall require the CPS to be re-qualified:
- Any change of coating material
- Change of method or Equipment for surface preparation or for coating application

10.4 Qualification of Coating Procedure Test (CPT)


In line with ISO 12944-5 Protective Paint Systems, a CPT shall be used to qualify coating and painting
procedures for the following systems, see Section 8:
Coatings for concrete shall be tested either on the component or on a separate concrete test panel.
The coating procedures shall be qualified under realistic conditions likely to be present during coating
application.
Inspection and testing requirements for the CPT, including acceptance criteria, shall be as given in Section 7.
Curing time prior to carry out the adhesion test shall be according to time for fully cured in coating supplier’s
data sheet.

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Painting Specification
11. HEALTH, SAFETY AND ENVIRONMENT

11.1 Material Safety Data Sheet


All component parts of coating systems shall be supplied with the relevant materials safety data sheet
(MSDS). As a minimum, this shall include the following information:
- Chemical name of organic solvent and volatile organic content (VOC) in g/l
- Content of hazardous substances
- Specification of hazardous thermal degradation components
- Combustibility
- Special handling precautions and personal protection
All coating products shall as a minimum be in accordance with relevant regulatory requirements.

11.2 Occupational Exposure Limit


Where applicable, the occupational exposure limit (OEL) and maximum exposure limit (MEL), shall be
provided for all materials, for example, as per EH40/98, and these shall meet the requirements of the local
regulations.

11.3 Responsible Behavior:


The contractor and his delegates are obliged to give full traceability to the destination of the remains of the
supplies used in the painting activity

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Painting Specification
12. Cross Reference Coating By Manufacturer
Table of Equivalence, according to its use: Type Paints versus Paint Manufacturers
PINTURA NOMBRE GENÉRICO INTERNATIONAL HEMPEL PPG RENNER CARBOLINE SHERWIN WILLIAMS JOTUN

Zinc Rich Epoxy:


By SSPC Paint 20 Type II
AMERCOAT 68SP/SIGMA
P1 Level 1 (is equal to or INTERZINC 52 AVANTGUARD 1736G REZINCHB 789 S/I ZINC CLAD III BARRIER 90
ZINC 109
greater than 85% zinc in
dry film by weight).

Epoxy High Solids


(70 a 80 %S.V) Use as HEMPADUR MASTIC JOTAMASTIC 80
P2 INTERSEAL 670HS SIGMACOVER 435 EPOMAX HS 720 S/I MACROPOXY 646
primer or intermediate 45880 /JOTAMASTIC 90
coat.

Aliphatic Acrylic
Polyurethane, 2
Components.
P3 INTERTHANE 990 HEMPATHANE 55210 SIGMADUR 550 RETHANE HS 555 S/I ACROLON 7300 HARDTOP XP/HARDTOP AX
(50 a 65 %S.V)
High Gloss and
Retention of Colour

Epoxy Phenolic , for Un-


insulated Carbon Steel ,
P4 111ºC to 200ºC INTERTHERM 228 HS HEMPADUR 85671 SIGMATHERM 230 REVCHEM EF 100 S/I NOVAPLATE UHS EPOXY HR
(C.U.I.) Corrosion Under
Insulation Resistant.

Page 57 of 60
Painting Specification

Inorganic Zinc (Ethyl


Silicate) :
It must contain a
minimum of 85% zinc
dust by weight in the
P5 dry film. Must meet INTERZINC 22 REZINC DFT 900 S/I ZINC CLAD II RESIST 86
GALVOSIL 15700 DIMETCOTE 9 SERIES
SSPC Paint No. 20, Level
No. 1. The quality of zinc
dust will be Type II,
according to ASTM D
520.

Silicone Paint based on


Silicone wet curing.
P6 INTERTHERM 50 SILICONE AL 56914 SIGMATHERM 540 REKOSIL MAT S/I HEATFLEX 5000 SOLVALITT /SOLVALITT ALU
Un-insulated Carbon
Steel. 201ºC to 540ºC.

Inorganic copolymer
with environmental
curing. Resistant
P7 Corrosion Under INTERBOND 1202UPC SILICONE 56900 PPG HI-TEMP 1027 REKOSIL FMT S/I HEATFLEX 5000 SOLVALITT/SOLVALITT ALU
Insulation (CUI)
Over Stainless Steel 201
to 430ºC.

Phenolic Epoxy (Lining /


INTERLINE 984
P8 Coating): Chemical HEMPADUR 85671 NOVAGUARD 615 REVCHEM EF 100 S/I PHENICON HS TANKGUARD STORAGE
Resistance.

Primer Epoxy Tie-Coat


over coat on Hot dips INTERGARD 251
P9 HEMPADUR 15570 SIGMAPRIME 200 EPOMAR TTF S/I IPONLAC 331-315 PENGUARD EXPRESS
Galvanized.
(40-50% S.V.)

Page 58 of 60
Painting Specification

Epoxy HS Top Coat, over


Zinc Rich Epoxy.
(80% - 90 % S.V.).
Substrate: Hot Dip JOTAMASTIC 80 /
P10 INTERSEAL 670 HS HEMPADUR 45880 SIGMAFAST 278 EPOMAX HB 850 S/I MACROPOXY 851
Galvanized damaged JOTAMASTIC 90
and or Carbon Steel
exposure. Colour: Gris
7046.

Epoxy Glass Flake Piping


P11 INTERZONE 505 HEMPADUR GF 35870 SIGMASHIELD 880GF EPOMAX ULTRA 100 GF S/I COR COTE HCR FF JOTAMASTIC 87 GF
Under Ground.

Selfpriming and
Intermediate Coat
JOTAMASTIC 87
P12 85% S.V. or more for INTERZONE 954 HEMPADUR 45880 SIGMASHIELD 880 OXIBOND DHS 907 S/I COAL TAR FREE 388-907
ALUMINIUM
Protection of bolts, nuts
and springs, threads.

JOTAFLOOR SOLVENT FREE


Epoxy Enamel, as a NU-KLAD IMP CONCRETO EPOMAX 100
P13 INTERGARD 740 HEMPADUR 17634 S/I 3579 GP PRIMER / JOTAFLOOR
primer on concrete. AMERLOCK SEALER BARNIZ
TOPCOAT

Epoxy Isocyanate.
Thin layer primer over
SIGMA COVER 198
P14 FRP, Aluminum, Non- INTERPLATE 341 HEMPADUR 15570 EPOMAR TTF S/I MACROPOXY 530 PENGUARD PRIMER
SIGMACOVER 200
ferrous substrate.
(20 - 40% SV.)

Epoxy Seal to Saturate


P15 S/I S/I PYROCOTE 1340
Fireproofing

Fireproofing Light
P16 CHARTEK 1709 S/I S/I PYROCRETE 241
Concrete

Page 59 of 60
Painting Specification

Intumescent Epoxy FIRETEX M90-02


P17 INTERKOTE 1560 S/I PITT-CHAR XP- PSX 700 JOTACHAR 1709
Coating Fireproofing EPOXY FIREPROOFING

Page 60 of 60

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