Appendix IV.X Coating and Painting Specification - Rev.0
Appendix IV.X Coating and Painting Specification - Rev.0
APPENDIX IV.X
NOVEMBER 2018
INDEX
1.Scope
1.1 General
1.2 Standard Terms and Definitions
2.Codes and Standards
3.General Requirements
3.1 General
3.2 Qualification of Coating and Painting Systems
3.3 Painting of Stainless Steels
3.4 Use of Galvanising
3.5 Design Lives Structures
3.6 Equipment Protection
3.7 Design Ambient Conditions
3.8 Ambient Conditions During the Coating Process
3.9 Coating Materials
3.10 Shop Applied Coatings
3.11 Un-painted Surfaces
3.12 Handling and Shipping of Coated Items
3.13 Galvanising
3.14 Standard Stock Items
4.Surface Preparation of Metalic Substrates
4.1 Pre-Blast Cleaning Preparations
4.2 Blast Cleaning
4.3 Final Surface Condition
5.Paint and Coating Application on Metallic Substrates
5.1 General
5.2 Application Equipment
5.3 Application Coats and Stripe Coats
5.4 Application of Passive Fire Protection
6.Coating of Concrete
6.1 Surface Preparation
6.2 Coating Application
6.3 Inspection and Testing over Concrete
7.Inspection, Testing and Documentation
7.1 Inspection and Testin
7.2 Records and Reports
8.Coating System Data Sheets
8.1 Summary and brief review of Paint Systems
8.2 Details of each Type Paint
8.3 Coatings (Paints) Systems
9.Paint Colours and Pipe Service Codes
9.1 Paint Finish Colours
9.2 Pipe Service Codes
10. Quality Requirements
11. Health, Safety and Environment
12. Appendix A : Cross Reference Coating by Manufacturer
1. SCOPE
1.1 General
The general scope of this Technical Specification of Coatings and Lining is applicable in infrastructure of the
Oil Refineries of ENAP Con Con (V Region) and Bio Bio (VIII Region), Terminal Quintero and Talcahuano and
Jetty San Vicente
CON CON:
Con Con has a Mediterranean coastal climate influenced by the cold Humboldt Current. In January the
minimum temperatures oscillate between 12 ° C and 16 ° C, while the maximum oscillate between 20 ° C
and 24 ° C, very rarely the temperature exceeds 28 ° C. In July, minimum temperatures vary between 6 ° C
and 10 ° C, while maximum temperatures vary between 11 ° C and 15 ° C, rarely reaching values below 5 °
C. The precipitations fall especially in the autumn and winter being July the rainy month (they can surpass
the 250 mm); the annual historical average of precipitations is of 480 mm. The relative humidity is around
80%.
QUINTERO:
The local rainfall is about 350 mm / year, average daily air temperature is about 14ºC, typical relative
humidity is about 82 % (RH > 80 %), climate has typical continental and marine characteristics and
prevailing wind is from the south-west (beneficial)
According to the climatic typologies reported in recent years, the commune of Talcahuano has a
Mediterranean climate from the West Coast;. In January:
Minimum temperatures oscillate between 8 °C and 9 °C.
Maximum oscillate between 29 °C and 32 °C.
In July/August:
Minimum temperatures vary between 0 °C and 1 °C.
Maximum temperatures vary between 14 °C and 17 °C.
As for the relative humidity of the air, the upper average value is 86%; this specification gives the minimum
requirements for the selection of coating and painting materials, surface preparation, application
procedures and inspection for protective coatings for the process plant on the ENAP.
The preparation, application, Inspection and Testing Procedures (ITP) for the structures and infrastructure
of the ENAP Refinery are specified in the Inspection and Test Plan detailed in table, included in point nº 7.1
Inspection and Test. The specified controls will be made according to ITP in documents such as reports,
certificates, registers, protocols, etc. This information will be validated by ENAP or whoever it authorizes;
the information provided by the paint manufacturer must comply with this specification and its
requirements.
.Specifications or systems of coatings, specific for works of architecture or wood are not considered in this
document.
It is mandatory for the designer to specify and indicate in Drawings and Documents the coating system and
colour of termination indicated in chapter # 9, to be used in this project.
2.2 ASTM (American Society of Testing and Materials) Standards, (Last Revision).
Galvanized:
ASTM A 123/A123M Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
ASTM A 143 Safeguarding Against Embrittlement of Hot-Dip, Galvanized Structural Steel Products.
ASTM A 153/A153M Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
ASTM A 385 Standard Specification for Zinc Dust Pigment.
ASTM D 521 Test methods for chemical analysis of zinc dust (metallic zinc powder).
ASTM A 780 Specification for repair of damaged hot-dip galvanized coatings.
ASTM D-6386 Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product
and Hardware Surfaces for Painting. Last Revision.
Paints:
Tests:
ASTM D-562 Viscosity Determination KU Units (Krebs Stormer).
ASTM D 610 Standard Test Method for Evaluating Degree of Rusting on Painted Steel Surfaces.
ASTM D-714 Method to Evaluate the Degree of Blistering of Paints.
ASTM D-772 Method to Evaluate the Degree of Detachment of Paints.
ASTM D-1200 Test method for viscosity of paints, varnishes and lacquers by Ford viscosity Cup.
ASTM D-2697 Determination of Solids by Volume.
ASTM D-3363 Determination of Hardness.
ASTM D 4752 Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich
Primers by Solvent Rub.
ASTM D-1640 Determination of drying times.
ASTM E 337 Standard Test Method for Measuring Humidity with a Psychrometer (Wet and Dry Bulb
Temperatures).
ASTM D-4285 Determination of oil and / or water in compressed air.
ASTM G 8 Test method for Cathodic Disbonding of pipeline coatings.
Thickness:
ASTM D-1212 Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings.
ASTM D-1186 Standard Test Methods for Non-Destructive Measurement of Dry Film Thickness of Non-
Magnetic Coatings Applied to a Ferrous Base.
ASTM D-1186 Determination of dry film thickness.
Concrete:
ASTM D-4263 Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method.
ASTM F1869 Standard Test Method for Measuring Moisture Vapour Emission Rate of Concrete Subfloor
Using Anhydrous Calcium Chloride.
3. GENERAL REQUIREMENTS
3.1 General
In this project, the companies responsible for the engineering, quality control, manufacturing, construction,
assembly, application of paint, should clearly indicate the paints system(s) and colours, in internal
Specifications, Inspection and Test Plan (ITP), Protocols, Records, Procedures, Purchase Orders, etc.,
according to this ENAP Specification.
For carbon steel that will operate at ambient temperatures, the painting system(s) shall be suitable for long
term, low maintenance service under the site atmospheric conditions.
ENAP will accept for your projects of construction of structures, tanks, piping, supports, in carbon steel,
only state of initial corrosion Condition A according to Standard SSPC -VIS 1-01 “Guide to Reference
Photographs for Steel Surfaces Prepared by Dray Abrasive Blast Cleaning”
Note:
“Condition A: Steel surface completely covered con adherent mill scale; little or no rust visible.”
For ENAP Con-Con Refinery, the degree of atmospheric corrosivity is defined for outdoor environments in
Grade C5 Very High (Marine), according to ISO 12944 Rev. 2018.
For Bio-Bio Refinery, the degree of atmospheric corrosivity is defined for outdoor environments in Grade
C5 Very High (Marine), according to ISO 12944 Rev. 2018.
The ENAP Oil Refineries of Con-Con and Bio-Bio, will be located near to the coast and the corrosivity of the
atmosphere has been assessed and categorized in accordance with ISO 12944-2, Revision 2018, to allow
appropriate coating and painting systems to be selected.
Indoor Environments and unheated buildings, is defined according Grade C2 Low by ISO 12944 Rev. 2018.
ENAP Quintero Terminal and Jetty San Vicente are defined in Grade CX, according to ISO 12944 Rev.
2018, is located in an area of extreme corrosivity.
The results of the analyzes carried out in 2012 by Universidad Catolica de Valparaiso, Faculty of Sciences, in
the CORFO INNOVA Project, report for the Quintero area corrosion speed of 280 microns / year of speed
for carbon steel, after one year of exposure.
(Source of information: Project CORFO-INNOVA: Map of Corrosivity in Chile, developed by Pontifical University Catholic de
Valparaiso, Institute of Chemistry, Year 2012).
His corrosion rate is currently classified as CX grade, in ISO 12944-5 Revision March 2018
The most notorious agents in atmospheric corrosivity are Chlorides and Sulfur Dioxide, considering the
special conditions of atmospheric corrosivity of Quintero Bay.
Therefore coatings systems for Tanks (External Sides), Piping, Pipe-Rack and Structures will be a separate
coating system.
ENAP INDOORS C2
Concrete basins will be lined with a suitable spray-applied liner coating system
applicable Coating Systems shall be as tabulated in Section 7.
Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps, motors, piping, etc.
requiring painting shall be cleaned and shop primed by the fabricator or manufacturer.
ENAP or its representative, will evaluate, authorize or reject the suggestions or alternative techniques for
the application of paints proposed by the contractor.
For any coating system specified in this document, it is not authorized to use paints from a different paint
manufacturer.
In this way, the traceability and responsibility of the contractor, applicator and paint supplier is ensured.
In case of particular change of paint system, the contractor must demonstrate with the most traceable
documentary information and field application of this paint system, showing the eventual efficiency of this
proposal.
The areas that require coating, but are not within reach to be painted by means of spraying Equipment, the
contractor shall, once the means are exhausted, may present to ENAP alternatives that are safe to the
personnel and efficient in their use.
Notes:
A.-Buried elements:
-Piping: Coatings more Cathodic Protection.
-Piping: Only Coatings without cathodic protection.
B.- Off-Shore, Jetty (Underground, Submerged and Aerial Elements).
Piles, elements or sections, underground, submerged in seawater.
- Splash Zone. (Piles), from Level N.R.S. up to the level of Capitel plates of Beams / Piles.
- Air Zone (Beams, Railings, Stairs, Supports, etc.).
This is corroborated in standard ISO 12944-2, Table Nº1 of corrosivity of Zinc for environment with high
corrosivity:
Grade C5, indicates that the loss of thickness of zinc is between 4, 2 to 8.4 microns per year (this loss of
thickness per year is corrosion rate).
Grade CX, indicates that the loss of thickness of zinc is between 8, 4 a 25 microns per year (this loss of
thickness per year is corrosion rate).
- This information must be included in each Purchase Order associated with Paints, Coatings or lining by
each Contractor, Subcontractor, Applicator or company that consumes or uses paint for this project.
Sharp edges, fillets, corners and welds shall be rounded or smoothed by grinding (minimum radius 2 mm).
Hard surface layers (e.g. resulting from flame cutting) shall be removed by grinding prior to blast cleaning.
The surfaces shall be free from any foreign matter such as weld flux residue, oil, grease, salt, etc.
Surfaces should be free from all visible contamination. Visible contamination shall be removed by washing
with clean, fresh potable water.
Prior to blasting operations, any oil and grease contamination shall be removed in accordance with SSPC
SP1.
Any major surface defects, particularly surface laminations, slivers or scabs, detrimental to the protective
coating system, shall be removed by suitable dressing. Where such defects have been revealed during blast
cleaning, and dressing has been performed, the dressed area shall be re-blast cleaned to the specified
standard.
All welds shall be inspected prior to final blast cleaning of the area. Imperfections such as surface pores,
cavities, etc. shall be flagged for removal by suitable dressing or weld repair (where allowed).
Also for materials such as Stainless Steel, Aluminium, Nickel, Bronze, Elastomers, Plastics, FRP, GRE, etc.,
initial surface preparation conditions must be controlled when they are painted.
Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height (anchor
pattern profile) is in accordance with the requirements specified in section 8 for the applicable coating
system and in accordance with the coating manufacturer’s printed instructions. The surface profile shall be
graded in accordance with ISO 8503.
Stainless steel shall be sweep blast cleaned with a non-metallic, chloride free abrasive.
Care shall be taken to avoid contamination of stainless steel from iron blasting media or any surface
preparation Equipment previously used on carbon steel surfaces. Stainless steel wire brushes shall be used
if required on stainless steel items.
The cleanliness of the blast cleaned surface shall be as referred to for each coating system in accordance
with ISO 8501-1.
5.1 General
Contrasting colours shall be used for each coat of paint.
The coating manufacturer shall provide to ENAP or ITO ENAP:
The paint manufacturer must supply for each product (paint, lining, thinner) Laboratory Certificate, Safety
Sheet, Technical Sheet, Test Data, Application history with, contact to validate the information.
The manufacturer will additionally submit a technical report with the following information:
- Surface pre-treatment requirements.
- Dry film thickness (maximum, minimum and specified).
- Maximum and minimum re-coating intervals at relevant temperatures.
- Information on thinners to be used (quantities and type).
6. COATING OF CONCRETE
Environmental Ambient and steel Before start of Relative humidity is Paint / Coating No blasting or coating
conditions temperature. each shift and more than 80% and cert. per shift
Relative humidity. minimum twice when the steel (to note
per shift temperature is less applicable
Dew point.
(including within than 3°C above the batch / area)
last half hour of dew point.
each shift). Coating shall only
be applied at
ambient and steel
temperatures
above 5°C
Sharp edges, Visual Inspection 100% of all No existence of Each report, No blasting or coating
fillets, corners and identified sharp or rough record or
welds shall be surfaces. ends. control must be
rounded or noted and allow
smoothed by traceability to
grinding each part or
(minimum radius piece structure.
2 mm).
Visual Visual for sharp edges 100 % of all No defects: sharp Paint / Coating Defects to be repaired
examination of weld spatter slivers, rust- surfaces edges weld spatter cert. per shift
substrate grade, etc. slivers, rust-grade, (to note
etc. applicable
batch / area)
Cleanliness of ASTM D 3276 Standard a) 100 % visual of a) Initial Condition Paint / Coating a) Recleaning and re-
substrate Guide for Painting all surfaces of Steel Grade cert. per shift testing until acceptable
Inspectors (Metal Initial Corrosion: A, (to note b) Reblasting
Substrates and B, C. The surface applicable
Standard SSPC -VIS 1-01 must be free of oil, batch / area)
grease, shop paints,
salts, dust, or any
contaminants.
Salt test (metallic SSPC Guide 15 One per shift per Maximum Paint / Coating Repeated washing with
surfaces only) metal type conductivity cert. per shift potable water and re-
4 tests per 2,000 corresponding to (to note testing until acceptable
2
m
2 30 mg/m NaCl applicable
average and 40 batch / area)
2
mg/m NaCl spot.
Roughness of Comparator or stylus Each component The measured Paint / Coating Re-blast cleaning
substrate instrument ASTM D- or once per 10 roughness with cert. per shift
2
4417 (For metallic m , whichever is Replica Tester will (to note
surfaces) more stringent. be between the applicable
ranges specified for batch / area)
each Paint System.
Curing test (for ASTM D4752 Each component Rating 4-5 Paint / Coating Allow to cure
Zinc silicate only) or once per 100 cert. per shift
2
m , whichever is (to note
more stringent. applicable
batch / area)
Stripe Coat over Specified in EETT ENAP 100% for each Existence of each Each report, Re-blast cleaning
Sharp edges, Coating and Painting coat (full-coat) a coat of Stripe Coat, record or
fillets, corners and Specification coat must be of different colour control must be
welds rounded applied by brush, for differentiation noted and allow
without dilution. traceability to
Equivalent coat in each part or
these piece structure.
reinforcement
zones.
Visual Visual to determine 100 % of surface Free from all visual Paint / Coating Repair of defects
examination of curing, contamination, after each coat defects associated cert. per shift
coating solvent retention, with reduced (to note
pinholes / popping, performance of the applicable
sagging and surface coating system in batch / area)
defects service.
Holiday detection ASTM D-5162. 100% of all No holidays Each recording Repair and retesting.
(metallic surfaces) See Note2: Table Test surfaces in to be noted and
only by Immersion Voltage immersion service allow
in Clean Water, or underground traceability to
Sea Water or service individual item
Underground.
Cathodic ASTM G8 - "Cathodic 2 x 225µm dft Typically less than Each recording Re-blasting
Disbondment Disbonding of Pipeline applied directly to 3mm disbondment to be noted and
Coatings" , Method A Sa2.5 blasted following 30 days allow
steel, (aluminum exposure. traceability to
1st coat) individual item
Dry Film Thickness Calibration of zero and SSPC SP A2 SSPC SP A2, and Paint / Coating Repair, additional coats
Measurement. with plastic gauges of coating system data cert. per shift or recoating as
thickness, on steel with sheet (to note appropriate
preparation of specified applicable
surface. batch / area)
Wet Film ASTM D 4414 Standard According to For measurement Paint / Coating Recoat immediately.
Thickness Practice for alternatives of paint cert. per shift
Measurement Measurement of Wet indicated in ASTM applications on (to note
Film Thickness by Notch D 4414. non-ferrous applicable
Gages substrates, for batch / area)
example FRP.
Adhesion ASTM D 4541 using Randomly Minimum 5 MPa Paint / Coating Coating to be rejected
(metallic surfaces Equipment with an (minimum once cert. per shift
only) automatic centred per batch / shift) (to note
(Note 1) pulling force, and carried applicable
out when coating system batch / area)
are fully cured
Note:
1. The specified and self-calibrated Standard in Inspection and Test Plan (ITP) is ASTM D 4541 Adhesion Pull Test.
Only with authorization from ENAP and considering:
Limitations of geometry and accessibility could be considered the norm ASTM D 3359.
Maximum thickness of paint to be tested by this method is 250 microns.
Separation between knives specified in this standard and reaching the base metal.
2: Table Test Voltage:
ENPSP14 Structural Bolts and Anchor Bolts, Painted (After Torque Specified):
Protection of bolts, nuts, threads and springs.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Un-insulated Carbon Steel, 111ºC to 200ºC.:
ENPSP2 Surfaces including structural steel, piping (bulk and fabricated), exchangers, vessels,
heaters, stacks, fire network, tap fire, hydrants, pipes, monitors, railings and handrails,
metal cabinets for fire network.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per Solids by Volume (%)
Type Product by coat.
Coat Nº Details by Coat
Coat
(microns)
See Note 2
Epoxy Phenolic
Coating
P4 Primer bicomponent 150 microns 65 to 75
See Note 3.
Epoxy Phenolic
Coating
P4 Top Coat Bicomponent. 150 microns 65 to 75
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited, should be consulted to the manufacturer.
TOTAL THICKNESS SYSTEM: 300 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Un-insulated Carbon Steel. 201ºC to 540ºC.
ENPSP3 Surfaces including structural steel, piping (bulk and fabricated), exchangers, vessels,
heaters, stacks etc.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat. Solids by Volume
Coat Nº Details by Coat (microns)
Coat (%)
See Note 2
Inorganic Zinc
P5 Primer Ethyl Silicate 75 microns. 58 - 65
See Note 3.
Silicone Paint
based on silicone
wet curing. 50 microns.
P6 Top Coat 40 - 50
See Note 2 (applied in 2 coats)
See Note 4.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 coat of Stripe-Coat of Silicone Aluminum, according to the
corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Inorganic Zinc (Ethyl Silicate): It must contain a minimum of 85% zinc dust by weight in the dry film. Must meet SSPC
Paint No. 20, Level No. 1.
The quality of zinc dust will be Type II, according to ASTM D 520.
Note 4: For this temperature range, the colour of this paint is Aluminum.
TOTAL THICKNESS SYSTEM: 125 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel. Up to 200ºC :
ENPSP4
Surfaces including piping (non-bulk), exchangers, vessels, heaters, stacks etc.…
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10,
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat. 1 Solids by Volume
Coat Nº Details by Coat
Coat (%)
(microns)
See Note 2
Epoxy Phenolic
coating
P4 Primer bicomponent 130 microns 65 - 75
See Note 3.
Epoxy Phenolic
coating
P4 Top Coat bicomponent 130 microns 65 - 75
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited; this condition is not a problem. This applied coating system will be
isolated.
TOTAL THICKNESS SYSTEM: 260 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel surfaces. 201ºC to 540ºC (continuously).
ENPSP5
Including piping (non-bulk), exchangers, vessels, heaters, stacks etc.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry
Film Thickness per
Type Product by coat. 1
Coat Nº Details by Coat Solids by Volume (%)
Coat
(microns)
See Note 2
Inorganic Zinc Ethyl
P5 Primer Silicate 75 microns 55 – 65
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 coat of Stripe-Coat, applied with
conventional equipment with the same product immediately, controlling on thickness to avoid the mud-
cracking defect.
Note 3: Inorganic Zinc (Ethyl Silicate): It must contain a minimum of 85% zinc dust by weight in the dry film.
Must meet SSPC Paint No. 20, Level No. 1. The quality of zinc dust will be Type II, according to ASTM D 520.
Note 4: For this temperature range, the colour of this paint is Aluminum.
Note 5: Watch welding fixation clips and fastening the insulation cladding
TOTAL THICKNESS SYSTEM: 75 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Insulated Carbon Steel surfaces: Up to 110ºC.
ENPSP7
Non-fabricated (bulk) piping.
Wash and rinse: SSPC Sp1 (See Note 1).
Surface
Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Preparation
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by
Coat Nº Details by Coat Thickness per coat. Solids by Volume (%)
Coat
(microns)See Note 2
Zinc Rich Epoxy
P1 Primer 60 microns 55 - 65
See Note 3.
P2 Intermediate Coat Epoxy HB 150 microns 70 – 75
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: Zinc Rich Epoxy: By SSPC Paint 20 Type II Level 1 (is equal to or greater than 85% zinc in dry film by
weight).
Note 4: The final coat colour (in this case intermediate layer) does not matter, since the steel is insulated.
TOTAL THICKNESS SYSTEM: 210 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
SYSTEM
SCOPE OF PAINT
PAINT Nº
Inorganic
copolymer with
P7 Self-Priming 125 microns 50 -75
environmental
curing.
Inorganic
copolymer with
P7 Top Coat 125 microns 50 -75
environmental
curing.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 3: The variety of colours is limited, (Black, Light Gray, Gray) this condition is not a problem. This
applied coating system will be insulated.
Field welds shall be suitable protected for all period of construction phase.
TOTAL THICKNESS SYSTEM: 250 microns.
SYSTEM PAINT
SCOPE OF PAINT
Nº
Note 1: All borders, radius , and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, their application of brush-to-brush.
Note 2: Dry thickness shall be inferred through wet thickness measurement and %S.V.
TOTAL WET THICKNESS SYSTEM: 500 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
SYSTEM
SCOPE OF PAINT
PAINT Nº
SYSTEM PAINT
SCOPE OF PAINT
Nº
SYSTEM
SCOPE OF PAINT
PAINT Nº
SYSTEM
SCOPE OF PAINT
PAINT Nº
ENPSP15 Safety markings on concrete surfaces
Clean and Degrease and SSPC –SP13.
Surface
Abrade or scabble to provide the roughness.
Preparation
Roughness: 30 to 40 microns
Application to Dry Film
Type Product by Solids by Volume
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
P13 Primer Epoxy Enamel 50 microns 40-50
Aliphatic Acrylic
P3 Top Coat Polyurethane 100 microns 50-60
See Note 1.
Note 1: The colours of signaling or security, to be applied on concrete, are defined in Table of Colours.
TOTAL THICKNESS SYSTEM: 150 microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
Elements manufactured in FRP, GRE (Piping, Fitting, Grating, etc.), Aluminum, Non-
ENPSP16 ferrous substrate: For Aesthetic Protection, Signal, Safe, UV Protection, Solar,
Identification and painting of piping, Tanks, etc.,
Clean and degrease.
Sand the surface smoothly, producing slight roughness.
Surface
Preparation Care must be taken in some cases, the presence of demolding agents on the pipes or
tanks. It must be sanded and verify the adhesion of the primer. Roughness: 20 to 35
microns
Application to Wet
Type Product by Solids by Volume
Coat Nº Details by Coat Film Thickness per
Coat (%)
coat. (microns)
75 a 87 wet microns
P14 Primer Epoxy Isocyanate 18 -30
See Note 2 and 3
Aliphatic Acrylic
P3 Top Coat Polyurethane 181 wet microns 50-60
See Note 1.
Note 1: The colours are defined in Table of Colours.
Note 2: The thickness of the primer must not be greater than 20 microns
Note 3: Dry thickness shall be inferred through wet thickness measurement and %S.V.
TOTAL WET THICKNESS SYSTEM: 268 wet microns.
SYSTEM
SCOPE OF PAINT
PAINT Nº
ENPSP17 Fireproofing: Lightweight concrete Passive Fire Protection applied to Carbon steel
Abrasive Blasting
Surface
Cleanliness: SSPC-SP10
Preparation
Roughness: 50 – 70 microns.
Application to Dry Film
Type Product by Solids by Volume
Coat Nº Details by Coat Thickness per coat.
Coat (%)
(microns)
Zinc Rich Epoxy
P1 Primer 60 microns 55 - 65
Primer
Reinforcement
mesh and
attachment pins
- Reinforcement N/A
Galvanized or
corrosion
resistant
Variable according to
Protection
Lightweight Manufacturer and EETT
P16 Fireproofing 100
concrete Design (2000 to 4000
Passive
microns).
Polyamide-
Amine Epoxy,
P15 Seal Coat (Epoxy Seal to 200 microns 50-60
Saturate
Fireproofing)
1. Thickness of passive fire protection applied to be defined by PFP supplier on receipt of project fire case, on
the basis of certified fire test data. May be applied as more than one coat.
2. Epoxy primer shall be approved for use by PFP supplier.
3 Reinforcement mesh and attachment pins to be required to be installed prior to coating, where required to
meet PFP suppliers requirements. The quality mesh and pins shall be material corrosion resistant.
4. Grade and thickness of key coat to be as PFP manufacturer’s recommendations
The thickness of Fireproofing is variable, according to the fire load and escape time defined by Engineering,
which may be exposed to an area or structure before a fire of hydrocarbon origin. The manufacturer of this
system must certify by international organizations, for example UL Laboratories that the specified exhaust time
is obtained at a certain thickness.
5. Quality, Colour and Type of Seal Coat, should be suggested by PFP supplier and approval ENAP, the
application of this layer should saturate the Fireproofing, leaving the soft touch and finished at least semi-
bright
TOTAL THICKNESS SYSTEM: 2260 a 4260 microns.
SYSTEM PAINT
SCOPE OF PAINT
Nº
TERMINAL QUINTERO:
Terminal Tanks, Line Pipes, Pipe Rack, Up to 110 ºC.: Exterior Storage Tanks Surfaces
including Structural Steel, Piping (bulk and fabricated), fire network, tap fire, hydrants,
ENPSP19 pipes, Structures and supports for Pipe Rack and Pipe Track, monitors, railings and
handrails, metal cabinets for fire network.
JETTY SAN VICENTE:
Structures over splash zone such as wood beams, walkways mesh, etc.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Abrasive Blast Cleaning Near White Metal Grade: SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness per coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
P12 Self-priming Epoxy HB 250 microns 80-85
P12 Intermediate Coat Epoxy HB 250 microns 80-85
Aliphatic Acrylic
P3 Top Coat Polyurethane 100 microns 48 – 60
See Note 3.
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 2 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process.
TOTAL THICKNESS SYSTEM: 600 microns.
SYSTEM PAINT
SCOPE OF PAINT
Nº
Underground elements:
ENPSP20
Piping: Only Coatings without cathodic protection. Temperatura de servicio: -34 a 94ºC
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Power Tools Cleaning Grade: SSPC SP11 or SSPC Sp10 .
Roughness: 30 to 60 microns.
Application to Dry Film
Type Product by Thickness x coat.
Coat Nº Details by Coat Coat Solids by Volume (%)
(microns)
See Note 3
See Note 2
Primer
Rubber, synthetic Tipo Primer
P18 resin. TRANTEX Nº27 or 60 37%
Solvent: Aliphatic Equivalent
Petroleum
Tape:
Polyethylene, Tape Tipo
stabilized. TRANTEX 10-35
P19 888 100
(Innerwrap) or
Adhesive: Butyl Equivalent
rubber, resin.
Tape: Tape Type
Polyethylene TRANTEX 75-15
P20 381 100
Adhesive: Butyl (Outerwrap) or
rubber. Equivalent
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All overlaps of the tapes must be at least 30% of the commercial width of the tape.
This system should be reviewed in terms of Adhesion, Thickness, Porosity Detection (Holydays Detector).
Note 3:
SYSTEM PAINT
SCOPE OF PAINT
Nº
Off-Shore , Jetty (Underground, Submerged and Aerial Elements):
ENPSP21 Piles: from height –1.1 (NRS) to 3.0 meters under the existing height at the bottom of the
sea.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Cleaning Grade Near White Metal : SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness per coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
Epoxy Glass Flake
P11 Primer Piping Under 300 80-90
Ground
Epoxy Glass Flake
P11 Top Coat Piping Under 300 80-90
Ground
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process
Note 4: System controlled by porosity detection (Holiday Detector), 100% of the coating.
TOTAL THICKNESS SYSTEM: 600 microns.
SYSTEM PAINT
SCOPE OF PAINT
Nº
Off-Shore , Jetty (Underground, Submerged and Aerial Elements):
ENPSP22
Splash Zone. (Piles), from Level N.R.S. up to the level of Capitel plates of Beams / Piles.
Quality C.S New Grade A, B, C.
Surface Wash and rinse: SSPC Sp1 (See Note 1).
Preparation Cleaning Grade Near White Metal : SSPC SP10.
Roughness: 50 to 70 microns.
Application to Dry Film
Type Product by Thickness x coat.
Coat Nº Details by Coat Solids by Volume (%)
Coat (microns)
See Note 2
Epoxy Glass Flake
P11 Primer 400 80-90
Piping
Epoxy Glass Flake
P11 Intermediate Coat 400 80-90
Piping
Epoxy Glass Flake
P11 Top Coat 400 80-90
Piping
Note 1: All edges, weld seams and edges must be smoothed.
Note 2: All edges, weld seams and edges must receive at least 1 layers of Stripe-Coat of different colours,
according to the corresponding coat thickness in this system, the application of Stripe Coat will be by brush.
Note 3: Colours are defined at the end of the document for the final layer, depending on the process
Note 4: System controlled by porosity detection (Holiday Detector), 100% of the coating.
TOTAL THICKNESS SYSTEM: 1200 microns.
In Processing Zones (Various Plants), Supply Plant, Lpg Area, Tank Area, Yards Of Pipes, Etc.
Platforms:
Metallic Structures 6016
- Floor (Grill Ó Grating)
Scales:
Metallic Structures 6016
- Steps Floor, subfloor, steps, 9004 9004
nurseries
- Danger 2008
- Interior Tapas 2008
Pump Motors
Case 7004
Fan Cover 1018
Platforms, Ladders
And Cat Ladders:
Reactors:
Not Isolated, T °
Operation Above
120ºc
- Walls 9006
- Hatches 9006
- Davit 2008
Isolated:
- Walls n/a
- Hatches 7035
- Davit 2008
Security:
Signaling: In Barriers,
Cranes, Elevation
Devices, Harrows,
Danger Areas, Etc
Crane Pens
Delimitation of Areas
(Floors)
Rolling Equipment
Material Transport:
- Tricycles
- Cranes, Hysters, Etc.
Pressure Vessels Ó Drums:
Not Isolated, T ° 9004 - 1018
Operation Up to 120 °
C
- Walls 6019
- Hatches 6019
- Davit 2008
Towers:
Isolated, T ° Operation
Above 120 ° C:
- Walls n/a
- Hatches 9006
- Davit 2008
Not Isolated, T °
Operation Up to 120 °
C:
- Walls 9016
- Hatches 9016
Davit 2008
Turbines:
Case 9006
- Regulation Box 2008
- Metallic base 9004
Landings 2008
Pipeline Valves San
Fernando:
Manual: - Steering 9004
wheel
-Body 9006
Automatic: - Actuator 6019
-Body 9006
Boilers:
Isolated Walls n/a
Walls Without 9006
Insulation
Ceiling (See Note 5) 7035
Fireplace (See Note 8) 9006
Dome 9006
Without Insulation 9006
Preheating Duct:
With Insulation n/a
Span And Valves
Cameras
Tel Plant:
Bomb 9016
Tank 9016
Pipes Tel 9016
Gasoline Pipelines: White four yellow 9016/1018
rings of 5 cm., Every 5
cm.
Pipes Tel + Gasoline: White two red rings of 9016/3020
5 cm each 5 cm.
Valves two red rings of 5 cm 3020
each 5 cm.
Platform And Scales two yellow zinc rings 1018
of 5 cm each 5 cm
Marking colours is based on the definitions indicated in the ASME standard A 13.1 "Scheme for the
identification of piping systems" last revision.
Scope:
This Engineering Standard is applicable to all existing ENAP pipelines that are part of the process plants,
pipe racks, and in general all the existing ground pipes in ENAP.
ENAP Logo
- Dimension: Proportional according to your location
- Colours: According to what is defined in the "Pantone Coated Colours" file that ENAP must provide.
Note: Pantone Colours Primer is only valid for use in inks, printing or xeligraphy, paint colours must be
approved in CODE RAL
Colour. - The colours must be used to indicate the characteristic peel of the contents of the pipeline and
must be applied using the painting procedures used in ENAP. Its use must be combined with the written
legend of the signaling and can be applied continuously or intermittently.
Density of signals.
A large density of signals causes fatigue and the overall vision of the signal is lost. The system of
indication and signals of the pipeline must be rational and orderly. This must deliver with the minimum
of signals, the maximum information.
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Painting Specification
of the letters. Signaling of pipes with a diameter smaller than ¾ "must be done by installing a
permanent tag, as well as for valves and fittings.
TABLE Minimum dimensions of identification bands and letters, in relation to the diameter of the
pipe, in inches (mm)
Gasoline Water
Fire systems
Gases or mixtures of non-hazardous gases, and pressure and temperature close to the environment
Water against.
Note: They must be installed near valves or flanges, in direction changes or branch circuits, in separation
barriers, in long stretches at distances that allow identification
GENERAL NOTES:
1.- Equipment must be painted, legibly, the date of completion of the work and the name of the Contractor,
this should be done on the north axis of each team.
2.- In general, the execution of finishing painting works by construction contracts, consider that all the
materials required are supply and scope of the respective Contractor, unless otherwise indicated in the
corresponding construction specification.
3.- The mentioned colours are those standardized by this ENAP document.
5. - The paint should be made on non-insulated surfaces; except in those specific cases duly specified, where
it will be made on the roof of the insulation.
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Painting Specification
6. - The skirting boards of all Tanks should have finishing paint all around it to identify the stored product.
The above is also valid for isolated Tanks; therefore, in these cases, it should be painted over the insulation
cover. The base is defined as the surface of the mantle between the bottoms of the Tank up to 1.80 m in
height. For the particular case of Tanks whose total mantle height is less than 4.5 m, the plinth will have a
height of 0.9 m.
7. - The TAG number of the Tanks should be painted in black according to code (RAL 9004). The TAG number
should be painted on the mantle, with legible handwriting and at half height.
8. - The upper two meters of the chimney should be painted black, (RAL 9004).
9. - Those Tanks that require sampling of the stored product should consider black paint (RAL 9004), on the
surface of the mantle vertically aligned with the sampling nozzle. The surface to be painted will have a width
of six meters and the length will be the total height of the mantle. For Tanks with an isolated mantle, they
should be painted on the respective cover.
10.- The services indicated in point 2.3 of pipelines are the most commonly present in the different plants
and facilities of the refinery; notwithstanding the foregoing, there are other services that are not included,
but that come from those already specified; For this reason, they must be painted according to the colour
specified for the pipe of origin. As an example, we have the following services:
(a) Air e from: Combustion, Process, Utilities, Plant, etc.
(b) Water from: Boiler feed, Process, Washing, Demineralized, Temperate, etc.
11. - The service "Product without insulation" specified in point 2.3 (pipes) corresponds to a generalized
designation for the different fluids that are handled in the refinery, which we can basically define as those
hydrocarbons or petroleum derivatives that are part of the process of the different plants. As an example, we
have the following products:
Ethylene,
Propylene,
Propane,
Diesel,
Fuel Oil,
Raw,
Gasoline,
Kerosene,
Naphtha,
Gasoil,
MTBE, etc.
12. - The service of Amina or MDEA is classified in two types:
(a) Rich: With Sulfidic.
(b) Poor: Without Sulfidic.
13. - The "Chemical Product" service (Tanks) corresponds to a generalized designation for the different fluids
that are stored in the different units of the refinery. Within this definition there are fluids such as:
Corrosion Inhibitors,
Demulsifiers,
Lubricity additives,
Defoamers,
Surfactants,
Ammonia,
Sulfate,
Hypochlorite,
Chloric acid,
Viscosity reducers, etc.
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Painting Specification
Additionally, for these fluids the name of the fluid (e.g. "Sulphate") must be indicated in the corresponding
Tank, with a legible letter (smaller or equal to the TAG number), black, located under the TAG number. If it is
feasible, said indication in the Tank should be visible from the battery limit of the plant or unit to which they
belong. Note that Sulfuric Acid and Caustic Soda do not fall within the classification of "Chemical Product"
defined in this specification; therefore their identification colour must consider the particular requirements
defined for them.
14. - The "Chemical Product" service, specified in point 2.3 (Pipes) corresponds to a generalized
designation for the different fluids that are injected or that are added in the different stages of the
refining process. Within this definition there are fluids such as:
Corrosion Inhibitors,
Demulsifiers,
Lubricity additives,
Defoamers,
Surfactants,
Ammonia,
Viscosity reducers, etc.
Additionally, for these fluids, the direction of flow (using an arrow) and the name of the fluid (by
legible letter) corresponding to the point of delivery (near the skid, pump, etc.) must be indicated on
the corresponding line. ) and the point of arrival (near the injection).
15. - For greater clarity of the changes to this specification, the changes made in the last issued
revision should always be indicated, whether they correspond to a modification or an incorporation of
what was previously written. To be more precise, the specific change made at some point should be
highlighted in bold. If a new point is added, it will be completely highlighted and if part of an existing
point is changed, only what has changed should be highlighted. Any deleted notes must be crossed out
and their associated number may be reused in the subsequent revision. Each time a new revision of
this specification is issued, only the changes of the previous revision should be indicated and
highlighted; the other brands must be left without effect.
16. - This specification defines the colours of the finishing paint that must be applied in the different
installations, as long as the corresponding paint schemes define the finishing paint requirement.
17. - When the termination paint requirement is specified, the colour defined in this specification
must be enforced in the new facilities, as well as in the maintenance of the existing facilities.
Modifications in this regard must only be authorized by the person in charge of the project or
corresponding work and by the person in charge of the Maintenance; respectively.
18.- Historically there have been differences between the colours of the termination paint specified
here and the termination colours associated with the supply of new equipment and platform
structure; which in some cases arrive galvanized. In the case where galvanized termination is
authorized for said equipments, the associated safety and / or protection elements (stair rails and
ladder protections) must necessarily consider the colour of the finishing paint specified in this
document.
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Painting Specification
19.3.-Decree 160.-Indicates, in its article 4 "In those matters contemplated in the present regulation
that do not have national technical dispositions, it will be necessary to apply norms, codes, foreign
specifications, as well as recommended engineering practices, internationally recognized, among
others: ASME. The decree does not specifically refer to colours and signs of pipes, but it contemplates
the National and foreign regulations that our standard considers. The above allows us to conclude that
our standard complies with DS 160.
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Painting Specification
11. HEALTH, SAFETY AND ENVIRONMENT
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Painting Specification
12. Cross Reference Coating By Manufacturer
Table of Equivalence, according to its use: Type Paints versus Paint Manufacturers
PINTURA NOMBRE GENÉRICO INTERNATIONAL HEMPEL PPG RENNER CARBOLINE SHERWIN WILLIAMS JOTUN
Aliphatic Acrylic
Polyurethane, 2
Components.
P3 INTERTHANE 990 HEMPATHANE 55210 SIGMADUR 550 RETHANE HS 555 S/I ACROLON 7300 HARDTOP XP/HARDTOP AX
(50 a 65 %S.V)
High Gloss and
Retention of Colour
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Painting Specification
Inorganic copolymer
with environmental
curing. Resistant
P7 Corrosion Under INTERBOND 1202UPC SILICONE 56900 PPG HI-TEMP 1027 REKOSIL FMT S/I HEATFLEX 5000 SOLVALITT/SOLVALITT ALU
Insulation (CUI)
Over Stainless Steel 201
to 430ºC.
Page 58 of 60
Painting Specification
Selfpriming and
Intermediate Coat
JOTAMASTIC 87
P12 85% S.V. or more for INTERZONE 954 HEMPADUR 45880 SIGMASHIELD 880 OXIBOND DHS 907 S/I COAL TAR FREE 388-907
ALUMINIUM
Protection of bolts, nuts
and springs, threads.
Epoxy Isocyanate.
Thin layer primer over
SIGMA COVER 198
P14 FRP, Aluminum, Non- INTERPLATE 341 HEMPADUR 15570 EPOMAR TTF S/I MACROPOXY 530 PENGUARD PRIMER
SIGMACOVER 200
ferrous substrate.
(20 - 40% SV.)
Fireproofing Light
P16 CHARTEK 1709 S/I S/I PYROCRETE 241
Concrete
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Painting Specification
Page 60 of 60