14.2.

List of Fastening NG Judgments and Judging Lamps

At the occurrence of NG, the corresponding NG No. shown below and the channel No. or job No. are displayed alternatively.
When two or more NGs occur, the NG No. is displayed for the number of occurred NGs and then the channel No. or job No.
is displayed.
NG
Judging lamp Tool Lamp
Judgment Contents of NG Related Setting Item
Display Display
Entry
NG01 Exceeded the upper limit in seat. (Pre-fastening NG) P03-5. SEAT HI TRQ +TRQ Red
NG02 Fastening torque less than lower limit. P03-9. F MIN TRQ –TRQ Yellow
NG03 Fastening torque exceeded upper limit. P03-11. F MAX TRQ +TRQ Red
NG04 Peak hold torque is below lower limit. P03-12. P MIN TRQ –TRQ Yellow
NG05 Peak hold torque exceeded upper limit. P03-13. P MAX TRQ +TRQ Red
NG06 Measured Rundown angle is below lower limit P04-1.1. RUNDOWN MIN –ANG Yellow
NG07 Measured Rundown angle exceeded upper limit. P04-1.2. RUNDOWN MAX +ANG Red
NG08 Fastening angle is below lower limit. P04-2. MIN ANG –ANG Yellow
NG09 Fastening angle exceeded upper limit. P04-4. MAX ANG +ANG Red
NG10 Seat time is less than the set time during pre-fastening. (Double fastening) P05-2. PRE SEAT.t –TRQ Yellow
NG11 Reaching the target earlier than set time in final fastening. P05-3. FINAL MIN.t –TRQ, -ANG Yellow
NG12 Exceeded the upper limit of set time in final fastening. P05-4. FINAL MAX.t –TRQ Red
NG13 Exceeded the upper limit of operation time. P05-5. TOTAL.t –TRQ Red
P09-3.1. F-START MIN
NG14 Final monitor torque is below lower limit. –TRQ Yellow
P09-3.3. F-END MIN
P09-3.2. F-START MAX
NG15 Final monitor torque exceeded upper limit. +TRQ Red
P09-3.4. F-END MAX
NG16 Below ”section monitor torque” P09-2.3. S-TRQ MIN –TRQ Yellow
NG17 Over “section monitor torque P09-2.4. S-TRQ MAX +TRQ Red
NG18 Self tap monitor torque is below lower limit. P09-1.2. TRQ MIN –TRQ Yellow
NG19 Self tap monitor torque exceeded upper limit. P09-1.3 TRQ MAX +TRQ Red
NG20 Below “section current monitor value” P09-5.3. CURRENT MIN –TRQ, -ANG Yellow
NG21 Over “section current monitor value” P09-5.4. CURRENT MAX +TRQ, +ANG Red
NG22 Below “final current monitor value” P09-6.1. CURRENT MIN –-TRQ, –ANG Yellow
NG23 Over ”final current monitor value” P09-6.2. CURRENT MAX –TRQ, -ANG Red
NG24 Current limit functions. P07-9. PRE CUR LMT –TRQ, –ANG Yellow
NG25 Multi-channel is interrupted. –TRQ, –ANG Yellow
Trace job parameter
NG26 Fastening end position is out of allowable range. END POSITION –TRQ, –ANG Yellow
POSITION MONITOR
NG27 Fainal torque is larger than lower limit, but it does not reach the target. P09-7. UNDR TG.TRQ –TRQ Yellow
NG28 The fastening operation is aborted because of start trigger off. P09-8. REL S.TRIGR –TRQ, –ANG Yellow
NG30 Torque exceeds upper limit during reverse rotation. S04-1. RVS TRQ LMT +TRQ Red
The torque rate measured in the torque rate 1 zone exceeds the set upper
NG31 P15.5.4. MAX T/R1 –TRQ, –ANG Yellow
limit. (Available Ver. HA1400 or later)
The torque rate measured in the torque rate 1 zone falls below the set lower
NG32 P15.5.5. MIN T/R1 –TRQ, –ANG Yellow
limit. (Available Ver. HA1400 or later)
The torque rate measured in the torque rate 2 zone exceeds the set upper
NG33 P15.5.6. MAX T/R2 –TRQ, –ANG Yellow
limit. (Available Ver. HA1400 or later)
The torque rate measured in the torque rate 2 zone falls below the set lower
NG34 P15.5.7. MIN T/R2 –TRQ, –ANG Yellow
limit. (Available Ver. HA1400 or later)
The torque rate measured in the back rate zone exceeds the set upper limit.
NG35 P15.6.3. MAX BT/R –TRQ, –ANG Yellow
(Available Ver. HA1400 or later)
The torque rate measured in the back rate zone falls below the set lower
NG36 P15.6.4. MIN BT/R –TRQ, –ANG Yellow
limit. (Available Ver. HA1400 or later)
Fastening has completed without execution of calculation on torque rate
NG37 –TRQ, –ANG Yellow
section 1. (Available Ver. HA1400 or later)
Fastening has completed without execution of calculation on torque rate
NG38 –TRQ, –ANG Yellow
section 2. (Available Ver. HA1400 or later)
Fastening has completed without execution of calculation on back rate
NG39 –TRQ, –ANG Yellow
section. (Available Ver. HA1400 or later)
Fastening OK Judged – OK Green
SYSTEM Sky-blue
At occurrence of system error –
ERROR (Blinking)

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15. System Error
This system has an automatic self-diagnosis function. If a system error occurs at power-on or during use, the error No.
is displayed in the DATA section of the 7-segment LED. Fastening cannot be performed until the occurred system error
is reset. For the countermeasure to be taken against each error, refer to “16. Troubleshooting”.

Err. No Contents Description

E011 D-CL.V Power supply is insufficient due to instant stopping or insufficient power capacity.
E012 D-O.V Driver converter voltage is abnormally high due to regenerative energy.
E013 D-L.V The fall of input power supply voltage.
E014 D-O.C Output current value of build-in driver exceeded allowable value.
E015 D-O.H Build-in driver power element is abnormally heated.
Motor has been used for long period of time with current value exceeding the rated current value. (Motor
*1 E016 D-O.L
overloaded)
E018 D-O.R Regenerative energy voltage is exceeding the allowable value.
E026 D-O.S Motor rotating speed is exceeding the upper limit.
E036 D-ROM1 Built-in driver unit is in EEP-ROM data trouble.
E037 D-ROM2 Built-in driver unit is in EEP-ROM data trouble.
E067 RESOLVER1 Resolver (angle sensor) signal voltage error occurred due to disconnection etc.
E068 RESOLVER2 Resolver (angle sensor) signal voltage error occurred due to disconnection etc.
E070 D-CDOH The charging resistor for preventing rush current has overheated.
E071 D-RELV The voltage of the resolver signal has dropped less than the allowable value.
E072 D-POWFAIL Version of built-in driver is different from unit configuration.
E073 D-RGST The reverse-current absorption transistor has turned on for more than 100 msec.
E077 D-OCS The motor current value exceeds allowable value.
E078 D-VAS Speed amplifier of built-in driver is saturated and exceeds allowable value.
E079 D-MOL Temparature rise value of monitor exceeds allowable value.
E080 D-FESERR Abnormal status occurred within resolver counter value.
E095 D-CERR Built-in driver unit is in parameter trouble/.
E099 D-REST Other abnormal status occurred within built -in driver.
E100 F-ROM F-ROM date error occurred.
E101 SYSTEM-P Abnormal status occurred within memory stored system parameter.
E102 PROGRAM-P Abnormal status occurred within memory stored program parameter.
E103 MEMORY Abnormal status occurred within the data stored in backup battery RAM.
E104 D.POWER The power of internal driver is not established.
E105 D-COM A communication error occurred between the internal drive and CPU port.
E106 DIFFR-D Abnormal status occurred during build-in driver type checking.
E107 TOOLID-C TOOL ID board connection error occurred.
E108 TOOLID TOOL ID error occurred. (Located on the board)
NOT
E109 TOOL is not connected.
CONNECT
Tool type is different from previously connected tool type.
E111 TOOL MIS.
Additional external gear ratio is different from system parameter setting.
With the No. 1 contact of the dip switch (SW1) set to ON, a communication error took place during the output of
E112 COM. ERROR
data to a PC.
E113 FIELDBUS The specified Fieldbus type does not match the real hardware type.
E114 CLOCK An abnormal value is set to the internal clock IC.
Error occurred by parameter check of built-in driver.
E115 DIFFR-DP
Wattage setting is different from connected tool.
E120 ZERO POINT Zero point of torque sensor is out of allowable range. (Exceeded auto-zero calibration allowable range)
E121 OFFSET 0 Zero point is shifted by ±10% due to zero point data from execution of “D02: SYSTEM CHK” when tool starts.

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 Err. No Contents Description
E122 CAL CAL data is out of allowable range.
CAL data fluctuated out of range set in “S04: CHECK SYS =>2.PRECAL CHK” due to CAL data from
E123 PRE CAL
execution of “D02: SYSTEM CHK” when tool starts.
E124 PLS CHECK Angle pulse signal reading abnormal status occurred within built-in driver.
E125 TEMP Tool temperature is too high for an extended length of time.
E130 SERVO ON Built-in driver does not operate according to servo on operation command.
E131 SAFETY Abnormal status occurred in safety and protection device.
E132 S.LOCK System is stopped by safety and protection device.
E133 SPD D/A Operation is halted because speed command output error occurred.
E134 SERVO IM Error occurred in circuitry of current monitor.
E135 SAFETY ON System is stopped by safety and protection device.
E140 LOCAL COM Fastening was executed while the communication link with the local station was unestablished or disrupted.
E141 LOCAL SYNC An error was detected with the signal used for synchronization with the local station.
A fastening start signal was input to the master station while the local station could not start the fastening
E142 LOCAL NOT-R
operation because it was locked or because torque monitoring was instructed from the panel.
E143 LOCAL MISS The connected tool type differs between the master and local stations.
Fastening was executed while the communication link with the trace controller was not established or
E150 TCU COM
disrupted.
E151 TCU RDC1 Error occurred in trace controller resolver 1.
E152 TCU RDC2 Error occurred in trace controller resolver 2.
E153 TCU RDC3 Error occurred in trace controller resolver 3.
E154 TCU ENC1 Error occurred in trace controller encoder 1.
E155 TCU ENC2 Error occurred in trace controller encoder 2.
E156 TCU ENC3 Error occurred in trace controller encoder 3.
High torque tracer arm settings or vertical tracer arm settings were performed while connected to an
E157 TCU VER.MISS
unsupported controller and trace controller version.
E170 S-TRAY COM Communication error with Socket Tray occurred. (Available Ver. HA1400 or later)
E171 S-TRAY SETTING Settings of Socket Tray cannot be executed. (Available Ver. HA1400 or later)

*1 The alarm can be cleared by inputting RUN/RESET signal but it is possible only after lapse of at least 10 seconds.

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16. Troubleshooting
16.1. System error
In case of system error, take proper countermeasure with reference to the methods shown in the following.

MEMO

When replacing each unit to cope with a system error, be sure to turn off the power beforehand.
Turn on the power after completing the replacement.

System error
Inspection & Checking Methods Countermeasure
abbreviations
E011 (1) Please check supplying power voltage is within the following ranges [100 If using shared power, please
D-CL.V. V: 100–115 VAC±10%] or [200 V: 200–230 VAC±10%] change to a single power supply
(2) Power supply capacity is not enough, please check if voltage drops or not and secure the power capacity
due inrush current when power is supplied. for the exclusive use of Hand
N/R only.
E012 Please check that is there any attachment that enhance great rotation moment of Reduce moment of inertia
D-O.V. inertia is being installed on TOOL output spindle Reduce rotation speed.
E013 (1) Please check supplying power voltage is within the following ranges [100 If using shared power, please
D-L.V. V: 100–115 VAC±10%] or [200 V: 200–230 VAC±10%] change to a single power supply
(2) Power supply capacity is not enough, please check if voltage drops or not and secure the power capacity
due inrush current when power is supplied. for the exclusive use of Hand
N/R only.
E014 Shut down the power of controller and check winding resistance values between Change tool if resistance values
D-O.C. motor coiled lines. Please refer to “5.1.Tool Cable” for details about pin of winding lines are abnormal.
numbers. Change cable if values are
* Please refer to “17.1 Tool Inspections” for inspection methods. normal
E015 Please check temperature around controller and cooling conditions. Review cooling methods and
D-O.H. condition of controller.
E016 (1) Fastening time (time interval of high torque output for motor) may be too (1) Reduce loading time by
D-O.L. long. Please reset program to finish fastening process at least within 1 changing values of
second. parameter
(2) Please check that is the set current limitation values are too low with (2) Please review setting value
respect to seat torque settings in PROG “P07: DRIVE CONT =>9.PRE and make proper changes.
CUR LMT”
(3) Please make sure the winding resistance values of U phase, V phase, and W (3) Please change tool cable if
phase on both ends of tool cable connector are lower than 0.0269 Ω/m. winding resistances are out
Please refer to “5.1.Tool Cable” for details about pin numbers. of range.
<Attention>
Generally, D-O.L (overload) occurs due to motor overloading. It is possible
to clear this error; however, D-O.C (motor burn out) may occur if continue
using this system. When D-O.L occurs, perform operations only after cause
factor is solved.
E018 Please make sure the tool output spindle does not rotate in very high speed due Please review the way of
D-O.R. external forces. (This will not occur under normal usage.) operating.
E026 Please review and reset rotation speed and slope setting. Please change parameter
D-O.S. (especially operates during pulse mode) settings.
E036 D-ROM1 Please turn off power for more than 5 seconds and then turn on again. Please change controller if
E037 D-ROM2 problem still occurs after power
restart.
E067 Abnormality occurs among the connection with resolver sensor (angle sensor)
RESOLVER1 of tool.
E068 (1) Please check that are both ends of connector of tool cable are proper If problem still occurs after
RESOLVER2 connected, and check that are fitting rings fastened tightly enough. cable is changed, please change
(2) Please perform continuity check on tool cable to make sure there is no half tool.
connection. Please change cable if resistance value is higher than conductor
resistance value by using continuity check. Please refer to Inspection
section of “17.2 Tool Cable Inspection” for conductor resistance value.
E070 Please turn off power for more than 5 seconds and then turn on again. Please change controller if this
D-CROH happens after power restart.

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 System error
Inspection & Checking Methods Countermeasure
abbreviations
E071 Abnormality occurs among the connection with resolver sensor (angle sensor)
D-RELV of tool.
(1) Please check that are both ends of connector of tool cable are proper If problem still occurs after
connected, and check that are fitting rings fastened tightly enough. cable is changed, please change
(2) Please perform continuity check on tool cable to make sure there is no half tool.
connection. Please change cable if resistance value is higher than
conductor resistance value by using continuity check. Please refer to
Inspection section of “17.2 Tool Cable Inspection” for conductor
resistance value.
E072 Please turn off power for more than 5 seconds and then turn on again. Please change controller if this
D-POWFAIL happens after power restart.
E073 Please turn off power for more than 5 seconds and then turn on again. Please change controller if this
D-RGST happens after power restart.
E077 (1) Please check that is there any stress put on tool output spindle. If no problem is found after
D-OCS (2) Please make sure the winding resistance values of U phase, V phase, and W checking (1) and (2), please
phase on both ends of tool cable connector are lower than 0.0269 Ω/m, and change tool.
do not have short circuit or ground fault. Please refer to “5.1.Tool Cable” Please change cable if problem
for details about pin numbers. is found after checking (2)
E078 (1) Please check that is there any stress put on tool output spindle. Please change parameter after
D-VAS (2) Please review and reset rotation speed and slope setting. no problem is found at (1)
(3) When input voltage of 100V is used, please check if the maximum speed
does not exeed its allowable maximum speed of 100V.
E079 (1) Fastening time (time interval of high torque output for motor) may be too (1) Reduce loading time by
D-MOL long. Please reset program to finish fastening process at least within 1 changing values of
second. parameter
(2) Fastening cycle (time interval of high torque output for motor) may be too (2) Make the time interval of
short. high torque output longer.
E080 Abnormality occurs among the connection with resolver sensor (angle sensor)
D-FESERR of tool.
(1) Please check that are both ends of connector of tool cable are proper If problem still occurs after
connected, and check that are fitting rings fastened tightly enough. cable is changed, please change
(2) Please perform continuity check on tool cable to make sure there is no half tool.
connection. Please change cable if resistance value is higher than
conductor resistance value by using continuity check. Please refer to
Inspection section of “17.2 Tool Cable Inspection” for conductor
resistance value.
E095 D-CERR Please turn off power for more than 5 seconds and then turn on again. Please change controller if this
E099 D-REST happens after power restart.
E100 Please turn off power for more than 5 seconds and then turn on again. Please change controller if this
F-ROM happens after power restart.
E101 There exists incompatible data in the contents of stored memory parameter Please change controller if this
SYSTEM-P setting. Please follow the instructions on panel LCD screen to initialize happens again after parameter
E102 parameter. initialization.
PROGRAM-P
E103 Backup battery voltage is too low inside controller. Please change controller.
MEMORY * Please be aware that operation will carry on after system error is cleared, but
calendar setting and torque curve history data will be deleted.
E104 Please make sure there is no sudden change or stop on power supply ranges. If no problem is found, change
D-POWER Ranges are 100–115 VAC±10% and 200–230 VAC±10%. controller and check its
operation.
E105 Please turn off power for more than 5 seconds and then turn on again. If it happens again, please
D-COM change controller.
E106 Please follow the procedure indicated on the front panel for the re-setting of If it happens again, please
DIFFR-D driver parameter. change controller.
E107 (1) Please check that both ends of connector of tool cable are properly If this problem occurs again,
TOOLID-C connected, and check that the fitting rings fastened tightly enough. please change cable, tool, and
(2) It may be influenced by electrical noise in the background. Please check controller in order and check
routing of connection cable. If source of electrical noise can be detected, their operations.
please take proper countermeasure of it.

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 System error
Inspection & Checking Methods Countermeasure
abbreviations
E108 Please turn off power for more than 5 seconds and turn on again If this happens again, please
TOOL ID either change tool or controller.
E109 (1) If tool is not connected, please connect tool. If this happens again after cable
NOT CONNECT (2) Make sure both ends of connector are properly connected and tighten ring is replaced, please change tool.
is fastened till the end.
(3) Please perform continuity check to see if there is any disconnection on tool
cable. Please change cable if there exists resistance that is higher than
conductor resistance by continuity check. Please refer to (2) of “17.2. Tool
Cable Inspection” for conductor resistance detail.
E111 (1) Tool type is different from previous usage, or additional external gear ratio If different type of tool is
TOOL is different from setting of “S02:SYS SETUP => EX-GEAR”. In order to connected by mistake, please
MISMATCH start the operation, please clear previous system settings and programs and change back to previous tool
setup new parameters for the new type of tool. type, and perform system power
(2) To start the operation, press the RESET key on the front panel, change restart.
“NSET” in the SUB-DATA section to “SET” with the  and  keys and
press the SET key. “――――” is displayed in the DATA section. When
this is completed, “POFF” is displayed in the DATA section and “END” is
displayed in SUB-DATA section. Turn on the power again to make the new
tool recognized. Because the set fastening parameters are cleared, set the
parameters newly.
E112 Refer to “5-8.DIP Switch”. For more detail on
COM.ERROR communication, refer top “13.2.
PC Serial Output Format”.
E113 FIELDBUS type installed on the control unit needs to be checked. Please make Changing the Fieldbus type
FIELDBUS FIELDBUS type match with the actual type by using FIELDBUS type setting requires that the controller be
on Management Software. returned to manufacturer
temporarily.
E114 Repeat the time setting procedure. Replace the controller if the
CLOCK problem persists.
E115 Take a same measure as E111,then restart the power. Replace the controller if the
DIFFR-DP problem persists.
E120 (1) Is there any stress put on tool output spindle? Please do not add any load
ZERO POINT on torque direction except fastening process.
(2) Please make sure continuity resistance for each pin number “J, K, L, M” is Please change cable if
lower than 0.138Ω/m on both ends of connection. continuity resistance is out of
(3) Please make sure resistances of tool connector pin between “J–K” and range at (2).
“L–M” are both within the range of 700Ω±1%. Furthermore, make sure the Please change tool if resistance
resistances between pins are not varied. is out of range at (3).
(4) Please use system monitor function to check zero-voltage.
E121 (1) Is there any load added when inputting RUN signal? Please do not add any If this happens again, please
OFFSET load on torque direction except during fastening process. change cable.
ZERO (2) Executes “D02 SYSTEM CHK” under system setting and set CAL/ZERO
again when there tool is not loaded.

* There is no problem in system operation if system comes back to normal by

above procedure; however, it is possible that “E120 ZERO POINT” could
happen again. Please perform cable and tool maintenance as soon as possible.
Maintenance method is same as “E120 ZERO POINT”
E122 Tool cable might be broken or partially connected. Please perform tool cable If this problem occurs after
CAL inspection. Please refer to “17.2. Tool Cable Inspection” replacing a cable, please change
tool unit then controller.
E123 (1) Is the value of PRECAL CHK, which can be found under system setting Please change setting.
PRE CAL “S04 CHECK SYS => 2.PRECAL CHK”, set lower than necessary? MAX±10%
(2) Execute the system check (SC) from the front panel to set the CAL/ZERO
again. Please change cable if value
(3) Monitor the CAL data with “Torque and angle monitor” of the varies widely.
management software and check the following.
• Is there any big change in percentage of set CAL data when shaking tool
cable? Please change controller if this
• If displayed voltage(%) varies without doing anything, it is probably happens again even after cable
being affected by background noise. Please change cable routing. routing is changed.

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 System error
Inspection & Checking Methods Countermeasure
abbreviations
E124 It may be influenced by electrical noise on background. Please check routing of If this problem happens again
PLS CHECK connection cable. If source of electrical noise can be detected, please take after the cable routing is
proper countermeasure for it. changed, please change
controller.
E125 Stop operating the tool until its temperature falls below 65C. Operative under 65C
TEMP
E130 Please turn off power and wait for about 5 seconds and then turn it on again. If system does not recover,
SERVO ON check operation of controller
E131 SAFETY (1) Did you set “P07.3.FIRST SLOPE” to a low value? When installing and tool in order and change
them.
external gear, or using a tool with a high-rated torque, an error may occur if
the set value is too low. Please change the setting or change the safety
* Please contact our service or
parameter. sales office if problems occur
(2) Please check if load by friction is generated while the tool is running with frequently after each unit is
high speed. If this is the case, lower the rotating speed or adjust the safety changed.
parameters.
(3) Is there a load on the tool output shaft? Please do not apply a load in the
torque direction except when performing tightening operations.
(4) Please check that the resistance across “J–K” and “L–M” of the tool
connector is within 700Ω +/-1% and there is no deviation between them.
(5) Please make sure that the resistance value for pin numbers J to K and L to M
of the tool connector is within the range of 700Ω±1, and that there is no
varation in the resistance value between pins.
Please refer to “17.4. Safety Parameters” for details on safety parameters.
(Available Ver. HA1540 or later)
E132 S.LOCK Please turn off power and wait for about 5 seconds and then turn it on again.
E133 SPD D/A Did you set “P07.9. PRE CURRENT LIMIT” low for seat torque?
E134 (1) Did you set “P07.3.FIRST SLOPE” to a low value? When installing
SERVO IM external gear or using a tool with a high-rated torque, an error may occur if
the set value is too low. Please change the setting or change the safety
parameter.
(2) Is there a load on the tool output shaft? Please do not apply a load in the
torque direction except when performing tightening operations.
(3) Please check that the resistance across “J–K” and “L–M” of the tool
connector is within 700Ω +/-1% and there is no deviation between them.
(4) Please make sure that the resistance value for pin numbers J to K and L to M
of the tool connector is within the range of 700Ω±1, and that there is no
varation in the resistance value between pins.
Please refer to “17.4. Safety Parameters” for details on safety parameters.
(Available Ver. HA1540 or later)
E135 (1) Monitoring current level is exceeding the set value under Please check operations of cable
SAFETY ON SYSTEM “S04: CHECK SYS => 3. SAFETY LEVEL” during fastening and tool in order, and then
process. change them.
(2) If system error occurs at the time of initial adjustment, please compare the
setting contents between monitoring current level during fastening process
and “S04:CHECK SYS => 3.SAFETY LEVEL, 4.SAFETY TIME” and
then adjust setting value 5–10% higher than monitoring current level.
E140 Check the connection referring to descriptions about the multi spindle feature. If the problem persists, try
LOCAL COM Check the spindle numbers for omissions and duplications. replacing the NET cable and
Check the controller’s power and cable connections. then the controller.
E141 Check cable connections.
LOCAL SYNC
E142 If the local station is locked by the lock signal, turn the signal off. If torque
LOCAL NOT-R monitoring has been performed on the panel, press the RESET key to display
the initial screen.
E143 Match the tool type between the master and local stations.
LOCAL MISS

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 System error
Inspection & Checking Methods Countermeasure
abbreviations
E150 (1) Check that the trace controller is powered. If the problem persists, try
TCU COM (2) Check that the NET cable is connected properly. replacing the NET cable, trace
controller and controller in this
order.
E151 Check that the position detection sensor cable of the trace controller is If the problem persists, try
TCU RDC1 connected properly. replacing the position detection
E152 sensor cable, tracer arm, trace
TCU RDC2 controller and controller in this
E153 order.
TCU RDC3
E154
TCU ENC1
E155
TCU ENC2
E156
TCU ENC3
E157 Check the firmware version of Controller and Trace Control Unit. When using a high torque or
TCU VER.MISS ･High Torque Tracer Arm is available on verion HA1440 or later on Controller, vertical tracer arm, please
version VA1010 or later on Trace Control Unit. change to a supported controller
･Vertical Tracer Arm is available on verion HA1590 or later on Controller, and trace controller version.
version VA1040 or later on Trace Control Unit.
E170 (1) Check if the cable is properly connected to Socket Tray. If it does not solve the problem,
S-TRAY COM (2) Check if setting of soekct number matched with actual socket numbers replace the unit by order of
connected. Cable, Socket Tray, Controller.
(3) Check if rotary dip switch setting is properly set.
E171 Check Socket Tray settings.
S-TRAY
SETTING

MEMO

• In troubleshooting, if a spare tool and spare cable are available, the problem can be checked by
carrying out the replacement and test. Also, the system down time can be minimized and therefore
it is advisable to prepare spares whenever possible.
• Tool cable connection occupies more than 50% of all system trouble. So, it is important to prepare
spare cables considering that tool cables are consumable.
• In case of controller trouble, it is necessary to input the parameters again. It is recommended to
back up the parameters at the start of system operation and regularly using the management
software. Thus the recovery time will be minimized in case of trouble.

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