Cement - Mortar - Plaster Estimator
Cement - Mortar - Plaster Estimator
As 1:1,1:2,1:4,1:6 ?
Answers # 1:
The procedure to calculate quantity is given below: E.g. if the cement mortar ratio is
(1:6).
Suppose 1m3 of cement mortar work is to be done, then add 60% extra for voids &
cavities in case of plaster.
This is exact procedure. You can calculate for any ratio of cement & mortar.
Santosh Singh
Answer # 2:
Arjun
Answer # 4: How to calculate cement and sand quantities in cement mortar as 1:3?
Saritha
Answer # 5: How to calculate water for brick work , plaster , flooring, emergency.
Sagar
Note!!
(i) 50kg is mass of 1 bag of cement.
(ii) Other irregularities like covering voids, reduction in volume/shrinkage due to setting
of cement etc should be considered by factoring the total volume by say 1.4.
(iii) For water use about 30% of the raw volume of sand and cement.
Area to be Plastered = 10 m 2
Prakash
Answer # 8: I think Mr. Kamlesh is right. The consideration of voids for mortar is 25%
and rest method
is same as our conventional method.
But for plaster 30 % should be increased for undulation (uneven wall surface) also.
t.chandraseka
r
12 >>
ALLInterview.com :
CIVIL Engineer
then add 60% extra for voids & cavities in case of plaster
then add 60% extra for voids & cavities in case of plaster
RATIO (1:6)
#6
The consideration of voids for mortar is 25% and rest method is same as our
conventional method, but for plaster 30 % should be increase for undulation (
uneven wall surface)
also so total dry volume is 1 + 25% + 30% = 1.55 m 3.
For the calculation of cement mortar, let us assume that we use 1m3 of cement
mortar. Procedure for calculation is:
2. Now we calculate the volume of materials used in cement mortar based on its
proportions.
Let’s say, the proportion of cement and sand in mortar is 1:X, where X is the
volume of sand required.
Then, the volume of sand required for 1:X proportion of 1m 3 cement mortar will
be
1.6 * X / (1 + X).
(1 x 1.6) / (1 + X).
Example:
Sand quantity:
(1.6 x 6) / (1 + 6) = 1.371m3
For 1m3 of wet cement mortar, 1.3m3 of cement and sand is required, due to
presence of voids in sand in dry state. So, cement and sand quantity is
calculated for 1.3m3 of cement mortar.
Consider, we want to calculate quantity of cement and sand for CM 1:X, where, 1
is proportion of cement and X is proportion of sand. Then, quantity of cement
shall be calculated as:
For 1m3 of cement mortar, semi-skilled labour is required for 0.27 days for
mixing, unskilled labour for 0.26 for carrying of cement, sand and water. Hire
charges for mechanical mixer is taken in lump sum of can be taken as 0.27 days
for mixing 1cum of mortar.
Rate analysis of cement mortar requires the rate of cement and sand multiplied
with their respective quantity. Cost of labour and tools and tackles for the cement
mortar is also calculated. Cost of cement, sand, labour and tools depend on local
availability and local rates.
When, quantity of cement, sand, labour and tools are multiplied by its rates, and
a contractors profit of 10-20% is assumed, the total sum of the amount is taken
as the cost of 1m3 of cement mortar, which is shown in the file below.
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In the building construction, we use cement mortar for civil works from the foundation up to the
roof top.
The proportion of mixing of cement and sand will vary depend on the application of the
particular work. Therefore, contractors must know what should be the mixing ratio according to
the BOQ and specifications. If not required quality and strength will not be there with
construction work.
Now let's go for the quantity of cement and sand calculation in mortar for 1 Cu of dry volume.
Assume that for 1 Cu of dry volume required 1.33 Cu of cement and 1.33 Cu of sand of wet
volume. Which means to create a 1 Cu of a dry mortar volume is required 1.66 Cu of a wet
mortar volume.
Example:
1. Calculate the required amount of cement and sand for 3.2 Cu of mortar in 1:5 mix.
at 12:17:00 AM
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1.
Interesting stuff........
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2.
interesting stuff
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1.
No, we cannot use this formula for concrete. The formula for concrete is changed
depend on the grade of the concrete that you need to practice.
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4.
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5.
confused.
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6.
what is NR ?
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"Nr" - Numbers
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G.I Grating
Material requirement
Material Quantity
1. 18' x 2 nos
2. 2'-6" x 8 Nos x 7 Times
Material Cost
Labour cost
Total cost for constructing G.I Grating as per the design and specification above = 50,931+
15,000
= Rs. 65,931
Therefore rate per 2'-6" wide above design & specification grating is = 65,931/ 18 = Rs. 3,662.83
at 9:28:00 PM
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Taking-off Measurements
Estimating cost for a particular construction work can be divided into categories as follows.
1. Method of construction
2. Detail drawings
3. Measurements
4. Specification of materials
5. Availability of material and market price
6. Quantity (Labour and Material)
7. Transport and operational expenses
Measurements are one of the most important parts in estimating the construction cost. Estimate
the materials, labour, transport or whatever the expenses are prior to the quantities gathered from
the drawings. Therefore, quantities must be very accurate to estimate the construction cost.
Taking-off measurement is called the process of recording dimensions in a standard way which
is accepted by construction professionals. It is done in a particular sheet called TDS and it has
been explained in my previous article "How to Prepare a BOQ". Taking-off measurements and
estimating the project quantities are time-consuming, but it is required to be done. Because to
reduce errors and give a rational elucidation for the estimated quantity whenever necessary. The
measurements entered are should be accurate while it is clear and readable for others.
In this article, we will discuss how we take measurements for excavation work for the foundation
in a building.
Foundation Detail
Foundation Layout
According to given details in the drawings, we can find the center line girth of the building.
= 60’=0” + 20’-0”
= 80’-0”
= 60’-0” + 24’-0”
= 84’-0”
= 164’-0”
Let’s find the excavation volume of rubble foundation with following steps;
= 492 Cu.ft
Ddt
= (144 Cu.ft)
Therefore Total excavation for Rubble Foundation = 492 Cu.ft – 144 Cu.ft
= 348 Cu.ft
= 3.48 Cube
= 9.85 m3
= 216 Cu.ft
Total Excavation Work for the foundation of the Building = 348 Cu.ft + 216 Cu.ft
= 564 Cu.ft
= 5.64 Cube
= 15.96 m3
at 11:13:00 PM
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Introduction to Concrete
Concrete is an artificial stone which we used in construction. Concrete can be divided into two
main categories as follows;
1. Mass Concrete
2. RCC Concrete
The only different between Mass concrete and RCC concrete is reinforcement. The mass
concretes are designed without reinforcement while RCC concrete are designed with
considerable reinforcement. The mass concrete are not being used as structural concrete. It is
only used for leveling & as ground floor slabs and may be as some other architectural designs.
The concrete is basically made with cement, sand, metal and water to mix them together. The
metal used for increasing the volume and also to give a considerable strength to the concrete.
The sand used to fill the rest of the void which cannot be filled with metal. The cement is used in
concrete will make these components attached well together with the jelly kind of thing that they
produce in the mixing. Again the cement will make sure to fill other micro small voids which the
sand cannot go through.
How to Find the cement, sand & metal quantities used in different type of concrete mixing
designs.
Calculations are based on the following assumption;
This means (1.52m3) to produce a 1m3 of solid concrete requires a 1.52 m3 of the actual
quantity of the above material.
Hence, we can find the required material for the different type of concrete.
Number of 50 kg cement bags per 1m3 = 0.1 x 1.52 m3 / Volume of cement bag
= 0.152 / 0.035
= 4.343
= 4.343 x 1.05
= 4.560 Nr
Number of 50 kg cement bags per 1m3 = 0.14 x 1.52 m3 / Volume of cement bag
= 0.21 / 0.035
= 6.00
= 6.00 x 1.05
= 6.30 Nr
Number of 50 kg cement bags per 1m3 = 0.18 x 1.52 m3 / Volume of cement bag
= 0.27 / 0.035
= 7.71
= 7.71 x 1.05
= 8.1 Nr
Number of 50 kg cement bags per 1m3 = 0.25 x 1.52 m3 / Volume of cement bag
= 0.38 / 0.035
= 10.86
= 10.86 x 1.05
= 11.40 Nr
Step 1
When preparing a BOQ, there are certain steps to be carried out in order to make a proper BOQ.
Mainly, it can be Quantity and Rate for each work. As the first step in preparing a BOQ is taking
off quantities from the given drawings.Therefore, we need record these taking off measurements
properly in a particular order which we can easily edit and recognize the measurements for each
work. This measurement recording sheet is called TDS. The sheet arrangement will look like the
following document.
TDS - Sheet
Timesing:- In this column, we fill the number of repetitions of same work. for an example if we
have same size columns 10 nos. we put it in this raw as 10.
Dimension :- In this column, we put the dimensions of the work. When we enter the dimensions,
we should first add the length, width, and depth.
Sums:- In this column, we calculate the sums of work multiplying the Timesing & Dimensions.
Description:- In this field, we describe the work of the BOQ prior to the measurements we enter.
Completing the TDS is the first step when preparing a proper BOQ. because we can edit and adjust
quantities easily if we maintain a TDS sheet. Not only that but also we can justify how we estimate
the quantities to a senior or someone who's responsible for checking the quantities.
If a part of the drawing need to be changed, we need to estimate the quantities again. Even the
changes like this can easily be re-estimated easily, quickly and accurately by using a TDS sheet.
Once we complete the TDS sheet next step is preparing the abstract sheet which I am going to
explain in my future articles.
Cantilever Beams
Cantilever beam is a type of beams that one end of the beam is fixed and the other end is completely
free. Therefore, the fixed end should be able to bear the rest of the load of the beam itself. In that
case, supported end must be stiff and rigidly fixed. Though this is not a structurally proficient
method, it is being used In order to achieve some purposes in certain construction. Ex: improve
the space requirement & quality, the aesthetic of the buildings, etc.
I am going to explain the maximum bending moment theory with an example situation. Assume
that the part of a balcony design is supported by cantilever beam that is carrying a “w” uniformly
distributed load per unit. Length of the cantilever beam is “L”.
Now we will consider a point on the beam (c) where the vertical displacement is “x” from the
free end of the beam (B).
Let’s take the momentum force (M) around the point “C” considering the section “CB”.
Hence, Mmax where the x = L
Mmax = -wL2/2
You can draw the graph for the maximum bending moment. We can consider the above
equation as y = mx2
Preambles
Preamble notes are one of the most important parts in a tender. It is necessary to discuss the
preamble notes when pricing the tender. In preambles, we have all the information and
guidelines about the rates and specification. Generally preamble notes contain the general
specification of the construction work under each item and how the rate should be established.
Example:
Rates shall include for the plant for mixing, handling, hoisting, depositing compacting, vibrating,
curing making good after removal of formwork and any test establish the compliances with
specification whatever necessary.
Likewise, we will have a set of notes under each work of how the pricing must be done in the
quotation. Therefore, it is essential to refer the preamble notes carefully enough where we have
all the details to price the tender.
Tracking the actual cost of a construction project is very hard unless there is a proper cost
tracking system. In a construction project, cost can be divided into categories as follows;
1. Material Cost
2. Labor Cost
3. Tools & Equipment Cost
4. Transport Cost
5. Operational Cost (Accommodation, Electricity, Water, Sanitary, Safety, etc.)
Therefore, it is really important that we track each and every cost comes under above mentioned
items. To make this possible, it is necessary to each division of the project (Engineering,
Quantity Surveying, Project management team, Purchasing team and Accounting team) work as
one team.
The main object of this team is to set an appropriate and executable construction timeline for the
project. It should contain all necessary items that cover the whole project within the project
timeline. The field experience and knowledge of the different type of construction methods will
be key for project management team. Project management team should often contact with
engineering team to discuss that the timeline they provide is executable with the actual site
condition.
After finalizing the timeline by the project management team, a copy of that should be given
along the each team of the project. Therefore, once the project timeline handed over the quantity
surveying division they must prepare the material, labor, tools & equipment, transport items are
required prior to the timeline. This report should be given to the project purchasing team and the
accounting team.
Purchasing Team
Looking into this report issued by the QS team, purchasing team can have a premature idea of
the material and labor and other items to be available in the site prior to the timeline. Therefore,
they have enough time to contact suppliers and discuss the prices and deliver them without
having a delay.
Accounts Team
Same as purchasing team, accounts team can realize the expenses to be made with the timeline.
They can make the cash flow for the project stages wise of the project.
Engineering Team
The engineering team is the most important team in the project. Because they are the ones who
actually execute the project. If they do not follow the instructions are given to them, the project
will be unsuccessful.
When ordering a material or service for a particular work, it is necessary to make a material or
service requesting note by an authorized person before purchasing the materials or services. Then
these request order will be recorded under purchasing team of the project. Then they make the
purchasing of material or services according request order. Once the good received note or
service received note arrives from the supplier, we should make the manual Good Received Note
(GRN) or Service Received Note (SRN) for the work and record it. This should be done under
the financial management team of the project.
Therefore, all the departments have to work as a team to track the actual project cost. If any
mistake happens, this system can show it directly who is responsible for the mistake so everyone
will have to work properly and accurately.
Generally tender documents consist with the following sub documents stated below.
Instruction to Tenderers
Form of Tender
Articles of Agreement
General Conditions of Contract
Special Conditions of Contract
Specimen Forms
List of Drawings
General Specification
Particular Specification
General Notes
Bills of Quantities
Schedule of Rates
Appendix
The Scope of Bid :- Brief description about the project including construction period indicated
in the contract.
Qualification of the Bidders :- Tenderers must submit the required qualification and legal status
and other relevant documents asked by the client's consultant and those who do not comply with
the required qualifications will be rejected.
Bidding Cost :- All costs involve with the bidding to the contractor shall be borne by the
contractor himself with no claim by the client.
Site Visit :- It is Contractor's responsibility to visit the site and examine all necessary cost and
requirement to be fulfilled with the project and submit them accordingly. No allowance will be
given to the contractor to carry out these works and bidders shall bear the site visiting and
investigation expenses on their own.
Bidding Document :- These are the document listed under the first paragraph of this article.
Clarification of Bidding Documents :- Tenderers must inform if there are any doubts about the
designs, drawings, specification, etc.. and clarify it with the client's representative appointed in
the contract. Bidders should inform it prior to the deadline of the tender and no later than the
given period in the contract.
Preparation of Bid :- Language of the bid, Currency of Bid & payment, Validity period of Bid,
Bid Security, Bid Prices, Documents of the Bid, etc. should be provided.
The bidders should quote the tender rates and prices prior to the currency stated in the
contract
Bid Validity
Bidders should indicate the validity period of the bid with the quotation.
Bid Secuirity
Client can ask to provide a bid security by the tenderers together with their tender from a bank
draft or guarantee from a reputed bank in the state. It is a must to provide this guarantee with the
tender otherwise bid will be rejected.
Pre-Bid Meeting :- Bidders will be invited by the client to meet them and discuss their doubts
and clarify them with the consultant of the client. Bidders can raise their questions about
specifications, drawings, design and whichever things regarding the tender document and clarify
it with the consultant. Meeting minutes will be issued to all the tenderers stating all changes of
the specifications, drawings, design, etc.. whichever decision made as a result of the meeting as
soon as possible. Anyway absence for the pre-bid meeting will not cause to disqualification of a
tenderer.
Taking-off Measurement for the Foundation
Taking-off Measurements
Estimating cost for a particular construction work can be divided into categories as follows.
1. Method of construction
2. Detail drawings
3. Measurements
4. Specification of materials
5. Availability of material and market price
6. Quantity (Labour and Material)
7. Transport and operational expenses
Measurements are one of the most important parts in estimating the construction cost. Estimate
the materials, labour, transport or whatever the expenses are prior to the quantities gathered from
the drawings. Therefore, quantities must be very accurate to estimate the construction cost.
Taking-off measurement is called the process of recording dimensions in a standard way which
is accepted by construction professionals. It is done in a particular sheet called TDS and it has
been explained in my previous article "How to Prepare a BOQ". Taking-off measurements and
estimating the project quantities are time-consuming, but it is required to be done. Because to
reduce errors and give a rational elucidation for the estimated quantity whenever necessary. The
measurements entered are should be accurate while it is clear and readable for others.
In this article, we will discuss how we take measurements for excavation work for the foundation
in a building.
Foundation Detail
Foundation Layout
According to given details in the drawings, we can find the center line girth of the building.
= 60’=0” + 20’-0”
= 80’-0”
= 60’-0” + 24’-0”
= 84’-0”
= 164’-0”
Let’s find the excavation volume of rubble foundation with following steps;
= 492 Cu.ft
Ddt
= (144 Cu.ft)
Therefore Total excavation for Rubble Foundation = 492 Cu.ft – 144 Cu.ft
= 348 Cu.ft
= 3.48 Cube
= 9.85 m3
= 216 Cu.ft
Total Excavation Work for the foundation of the Building = 348 Cu.ft + 216 Cu.ft
= 564 Cu.ft
= 5.64 Cube
= 15.96 m3
The Activity earthwork can be divided into many types based on depth and type of soil. For
example, an excavation of 1.5m deep in soft soil, an excavation of 3m deep in hard soil.
Likewise, concrete work can be divided into many types based on its mix proportions and its
placement. For example, M25 reinforced concrete work in foundation, M30 reinforced concrete
work in columns, slabs etc. Likewise, there can be many small civil works in every construction
project.
The cost of any construction project is calculated based on each works associated with every
construction activity. Thus it is essential to calculate cost of each small works.
Rate analysis of Civil Works or Building Works is the determination of cost of each construction
work per unit quantity. This cost includes the cost of materials, labours, machinery, contractors
profit and other miscellaneous petty expenses required for the particular work to be complete in
unit quantity. For example, cost of 1 cubic meter of M20 RCC work in slab, Cost of 1 cubic
meter of excavation in soft soil of 1.5m depth, cost of 1 square meter of plastering of 20mm, cost
of 1 square meter of painting work with specified paint in 2 layers or 3 layers as required.
The cost of materials in rate analysis is calculated as combination of cost of material at origin, its
transportation costs, taxes. The rate of labour is based on skill of the labour, such as skilled
labour, semi-skilled and unskilled labour. The cost of materials and labours vary from place to
place. Thus, the cost of each construction work varies from place to place.
Specification of the civil work and materials such as quality of materials, proportion of
mortar or concrete, thickness of plastering, number of coats of painting, depth of
excavation, type of soil etc.
Location of the construction site – Distance of construction site from source of materials,
availability of labours, availability of water, machinery etc. influence the rate analysis of
construction work.
Quantity of materials, number of different types of labours and rates of materials and
labours influence the rate analysis.
Profit of the contractor, miscellaneous expenses and other overheads also influence the
rate analysis.
b) Labour cost
d) Water charges
e) Taxes
f) Insurance/ risk coverage charges
For the purpose of tendering. In the case of tendering, the contractor may calculate cost
of unit work involved in each construction activity for justified quoting of rates. The
client may also require rate analysis to calculate the cost of construction project.
To assess the requirements of quantities of labours, materials, machineries and capital to
complete the project.
To optimise the use of labour, materials and machineries and to know the alternatives to
optimize the resources.
To assess the rate of unit work from time to time for payment increase in material or
labour costs or any deviations in work specifications, extra items of work to the
contractor.
To compare the cost of project with the sanctioned capital of the project to take necessary
action or regularization of excess or less cost.
To workout the budget of the construction project and control the cash flows at various
stages of construction work.
To find out the irrational rates quoted by the contractors during tendering process.
To serve as the basic data in case of dispute among project owner and contractor.
There are different grades of mortar that can be used for plastering of masonry structural
members such as in CM 1:2, 1:4, 1:6, 1:8 etc. Cement Mortar in ratio 1:6 is generally used for
plastering work.
For the calculation of quantity of cement and sand in mortar, volume of mortar required for
plastering is calculated based on thickness of plastering surface and surface area of the structural
member.
Let us take an example of a wall to be plastered:
Length of wall = 2m
The quantity of cement mortar required will be: 2 x 1.5 x (20/1000) = 0.06 m3 of mortar.
The rate analysis of mortar need to be done for the calculated quantity required. Read here the
rate analysis of cement mortar to know how to calculate quantity of cement and sand in
mortar.
Once the quantity of cement and sand is calculated, the labor cost required for mixing of mortar
is calculated. The coefficients of labor for plastering work are taken from the Rate Analysis by
CPWD.
The cost of mixing of calculated quantity of mortar remains constant, but the cost of application
of mortar varies with number of layers in which the mortar is applied. Thus, the cost of mason
depends on area to be plastered and number of layers of plaster to be applied. The cost of other
labors varies with the quantity of cement mortar to be mixed and number of layers of plasters to
be applied.
The coefficients of mason and labors are as follows per m2 area per layer of plaster to be
applied:
Bhishti – 0.0929 days (the one who carries materials and water for mixing)
These coefficients are multiplied with the given quantity of cement mortar required for plaster in
m3 and number of layers or plasters.
The number of days of mason required = 0.07435 x No. of layers x surface area
For Labors and Bhishti = 0.0929 x 2 x (2 x 1.5) = 0.5574 days for each.
The labor and bhishti days required for mixing of cement mortar is also calculated as given in
rate analysis of cement mortar.
Thus total number of days for plastering in two-layers of plaster for 1.5mx2mx20mm plaster:
The daily wages of masons and labors are multiplied with number of days required by them to
get the cost.
For 1m3 of wet cement mortar, 1.3m3 of cement and sand is required, due to presence of voids in
sand in dry state. So, cement and sand quantity is calculated for 1.3m 3 of cement mortar.
Steps for calculation of quantity of cement and sand for cement mortar:
Consider, we want to calculate quantity of cement and sand for CM 1:X, where, 1 is proportion
of cement and X is proportion of sand. Then, quantity of cement shall be calculated as:
Quantity of cement =
Above formula gives quantity in volume. To calculate the quantity of cement in number of bags,
we have to divide it by volume of cement of one bags. The volume of one bag of cement is
0.0347 m3.
Quantity of sand =
For example, for a proportion of CM 1:4,
For 1m3 of cement mortar, semi-skilled labour is required for 0.27 days for mixing, unskilled
labour for 0.26 for carrying of cement, sand and water. Hire charges for mechanical mixer is
taken in lumpsum of can be taken as 0.27 days for mixing 1cum of mortar.
Rate analysis of cement mortar requires the rate of cement and sand multiplied with their
respective quantity. Cost of labour and tools and tackles for the cement mortar is also calculated.
Cost of cement, sand, labour and tools depend on local availability and local rates.
When, quantity of cement, sand, labour and tools are multiplied by its rates, and a contractors
profit of 10-20% is assumed, the total sum of the amount is taken as the cost of 1m 3 of cement
mortar, which is shown in the file below.
For the rate analysis of brick masonry, we will consider 1m3 of brick masonry.
For 1m3 of brick masonry, the number of standard size of bricks required is 494.
For 1m3 of brickwork, the quantity of the mortar required is 25 – 30%, i.e. 0.25m3 – 0.3m3 of
cement masonry. For this example, we will consider 0.3m3 of cement mortar.
We have already discussed how to calculate the quantity of materials, i.e. cement and sand for
mortar here.
Labours that are required for brick masonry are mason for brick work, labours for carriage of
materials (sand, cement, bricks, and water), mixing and transporting mortar.
The quantity of labour is expressed as requirement of labour in days for 1m 3 of brick masonry.
1. Mason: The quantity of mason required for 1m3 of brickwork is taken as 0.94 days.
2. Labour: The quantity of labour for various works like carriage of materials, mixing of mortar,
transporting of mortar etc. are clubbed. The labour required for 1m3 of brick masonry is for 1.57
days.
The cost of various tools, transportation of materials etc. shall be suitably taken as lumpsum for
the given location.
Rate Analysis of brickwork now requires rates of various materials like cement, sand, bricks, and
rates for labour i.e. mason and other labours. The rates of these varies with location and time.
These may be obtained from the schedule of rates of particular location or can be taken from
local market and shall be multiplied with the quantities of materials and labours we have
estimated to get the rate analysis.
QUANTITY & RATE ANALYSIS FOR
REINFORCED CONCRETE
Today we will see how to prepare rate analysis for Reinforced Concrete (RCC) work. First step
to rate analysis is the estimation of labour, materials, equipments and miscellaneous items for
particular quantity of reinforced concrete.
The second step is to determine the component of structure for which the RCC rate analysis is
required, as the quantity of reinforcement steel varies with slabs, beams, columns, foundation,
RCC Roads etc., though the quantity of other materials like sand, coarse aggregate and cement
remain the same with the same mix design (mix proportion) of concrete. Labour rates for
reinforcement work changes with type of structural component as the quantity of reinforcement
steel changes. The Quantity of materials like sand, cement and coarse aggregates vary with mix
design such as M15 (1:2:4), M20 (1:1.5:3), M25, M30 etc..
Here we will see the rate analysis for 1m3 of reinforced concrete.
1. Estimation of materials:
Material estimation include sand, cement, coarse aggregate and steel for a particular mix design.
Let us consider a mix design of 1:1.5:3 for our estimation practice. The dry volume of total
materials required is considered as 1.54 times the wet volume of concrete, due to voids present in
sand and aggregates in dry stage. Therefore, for our calculation, we will consider the total
volume of materials required as 1.54 m3 for 1 m3 of wet concrete.
=0.28 m3
Quantity of steel required depends on components of structure, i.e. slabs, beams, columns,
foundations, roads etc. To estimate the steel required, there are two methods.
First method is, when we have the drawing available, we can calculate the total weight of steel
required divided by total volume of concrete for different components. This will give us the
weight of reinforcement steel per cubic meter of concrete.
Second method is assuming the percentage of reinforcement for different components. Following
are the percentage of reinforcement steel generally required per different components. Its values
can vary from structure to structure, and can be assumed from past experiences of similar
structure.
Lets take example of RCC Column, where reinforcement required is 2.5% of concrete volume,
weight of steel required will be:
=196.25 kg.
2. Labour Requirement for 1m3 of RCC:
Labours required are presented in terms of days required by particular labour to complete its
work for the given quantity of concrete. Following are the various labours required:
a) Mason: As per Standard Schedule of Rates and Analysis of Rates, One mason is required for
0.37 days.
d) Bar Bender: Bar bender requirement depends on weight of reinforcement. Lets consider one
bar bender required for 100 kg of steel as for 1 day.
Equipment and other charges, such as water charges, miscellaneous items, tools and tackles etc
can be assumed as some percentage of total cost of materials and labours. Lets say it as 7.5%.
4. Contractor’s Profit:
Contractor’s profit depends on place to place, organization to organization and work to work. It
varies from 10 – 20%. For our case lets assume it as 15% of total cost of materials, labours and
equipments.
We have calculated the quantity of every item in above 1 – 3 steps. For rate analysis of RCC, we
need to multiply each quantity with their rates to get the amount for every item of work. Rates
vary from place to place and time to time. It is advisable to assume local rates or standard rates
of the place.
The sum total of all the four items above will give the rate or cost for 1m 3 of concrete.
Any earthwork is classified under any of the following categories; in accordance with IS-1200 –
part-I.
a) Ordinary soils
These includes all kinds of soils containing kankar, sand, silt, hard and soft murrum and/or
shingle, gravel, clay, loam, peat, ash, shale, etc., which can generally be excavated by spade,
pick axes and shovel, and which is not classified under "soft and decomposed" and "hard rock"
defined below.
This also includes embedded rock, rubble not longer than 500 mm in one direction and not more
than 300 mm in the other two directions.
Removal of such ordinary soils by mechanical excavators, shovels, draglines etc. is payable at
the rate for ‘Ordinary soils’.
This includes rock, boulders, slag, chalk, slate, hard mica schist, laterite and all other materials
which is rock, but does not need blasting and could be removed with picks, hammer, crow bars,
wedges and pneumatic breaking equipment. The mere fact that Contractor resorts to blasting for
reasons of his own, does not qualify for classification under ‘hard rock’. This also includes
excavation in macadam and tarred roads and pavements. This also includes rock boulders longer
than 500 mm in one direction and not more than 500 mm in any one of the other two directions.