Oteco Reief Valve

Page 1 of 9
Oteco Inc. Houston, Texas

3” Reset Relief Valve Maintenance
Issued: B.H.
OTECO INC.
3” RESET RELIEF VALVE
3 1/8”-5,000 PSI FLANGE INLET & OUTLET
INSTALLATION & MAINTENANCE
MANUAL
PART NO. 130348
OTECO, Inc. - P.O. Box 1849 - Houston, Texas USA 77251 - Phone 713-695-3693 Fax 713-695-3520
Web Address: www.oteco.com
Page 2 of 9
Issued: B.H.
1
2
3
4
OF BONNET ASSEMBLY
5
6
7
Page 3 of 9
Issued: B.H.
1.0 PERIODIC MAINTENANCE

WEEKLY
1
reset lever.
6 MONTHS
1
right load spring on bottom of bonnet. Pump grease through
grease fitting until new grease comes out of 7/16 hole.
Replace 1/8 plastic pipe plug.
2
12 MONTHS
1
grease.
Page 4 of 9
Issued: B.H.
2.0 SPARE PARTS LIST
QUANTITY
1
1
1
1
1
1
QUANTITY
2
2
2
2
2
2
1
2
2
2
2
1
5
1
1
Page 5 of 9
Issued: B.H.
QUANTITY
1
1
1
1
1
1
1
1
1
2
2
2
1
5
1
1
Page 6 of 9
Issued: B.H.
DISASSEMBLY
1
2
3
assembly away from body (item 37).
4
retainer (item 43), inner piston seal (item 44) from sub.
5
6
blast is used, protect threads and seal surfaces from erosion.
7
as needed.
Page 7 of 9
Issued: B.H.
ASSEMBLY
1
2
Secure seal with inner retainer (item 43), tighten inner
retainer to 55 ft-lbs torque.
3
“O” ring (item 46) into body (item 37).
4
body sub to 600 ft-lbs. torque.
5
(item 42) extending from bonnet assembly. Install cushion
ring (item 41) onto piston (item 42). Beveled end of
cushion should be facing toward large diameter of piston.
6
driver to start entry of cushion ring into body.
7
50 ft.-lbs. torque.
8
system. Precautions should be taken to protect personnel
while testing.
Page 8 of 9
Issued: B.H.
DISASSEMBLY
1
2
3
4
5
6
7
and lift bonnet assembly from body.
8
assembly. Clean with solvent.
Page 9 of 9
Issued: B.H.
4.0
ASSEMBLY:
1
extending from bonnet assembly. Install cushion ring (item 41) onto
piston (item 42). Beveled end of cushion should be facing toward
large diameter of piston.
2
start entry of cushion ring into body.
4
Lo - Temp grease, or equivalent. Approximately 16 oz. is required.
5
(item 34) using (4) socket head cap screws. Tighten to 50 ft-lbs.
torque.
6
7
8
pressure as indicated by pressure relief scale.
9
system. Precautions should be taken to protect personnel while
testing.
Date: 5/28/08
OUTLET
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
PERIODIC MAINTENANCE
SPARE PARTS LIST
PROCEDURES FOR MAINTENANCE AND REPAIR
PARTS LIST
EXPLODED DRAWING
INSTALLATION DRAWING
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
Unseat valve by striking release button at rear of valve.

Release pressure in system to 0 PSI and reset valve with
Lubrication-Remove 1/8 plastic pipe plug located behind
rease through
Replace seals as required.
Lubrication-Clean bonnet assembly and repack with new
Replace parts and seals as required
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
SEALS FOR 6 MONTHS NORMAL OPERATION

DESCRIPTION
Cushion Ring
Outer Seal
“O” Ring
Inner Seal
(4 above parts, Oteco repair kit 143215)
Stem Bushing O-ring, outside
Stem Bushing O-ring, inside
REPAIR PARTS FOR 12 MONTHS NORMAL OPERATION
DESCRIPTION
Cushion Ring
Outer Seal
“O” Ring
Inner Seal
(4 above parts, Oteco repair kit 143215, qty.2)
Stem Bushing O-ring, outside
Stem Bushing O-ring, inside
Top Crank Pin
Link Pins
and Piston
Bearing f/Bonnet
Bearing f/Crank
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
2.0 SPARE PARTS LIST (continued)
REPAIR PARTS FOR MAJOR REBUILD
DESCRIPTION
Cushion Ring
Outer Seal
“O” Ring
Inner Seal
Stem Bushing
Inner Retainer
Outer Retainer
Top Crank Pin

Link Pins
Bearing f/Bonnet
Bearing f/Crank
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
Remove pressure from relief valve.
Remove (4) cap screws (item 7). Lift piston and bonnet
Unscrew sub (item 48) from body (item 37). Remove inner
Remove internal parts from body (items 45, 46 and 47).
Thoroughly clean body, sub and parts. CAUTION: If grit

rom erosion.
Inspect all parts for wear or damage. Replace with new parts
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
3.0 REPLACEMENT OF SEALS: (continued)
Install piston inner seal (item 44) onto sub (item 48).
Install outer retainer (item 45), outer seal (item 47) and
Install body sub (item 48) into body (item 37). Tighten
Apply a light coat of grease to small diameter of piston

tall cushion
of piston.
Install bonnet assembly onto body assembly. Use screw
Install (4) socket head screws (item 7). Tighten to
Pressure test valve for correct operation before installing into

personnel
7251 - Phone 713-695-3693 Fax 713-695-3520

Date: 5/28/08
Remove pressure from relief valve.

Remove valve from piping system and grip in vise.
Remove load springs (item 31).
Remove bonnet cover assembly (item 9).
Remove (4) socket head cap screws (item 7) from body (item 37)
Remove old grease from bonnet assembly and bonnet cover
Inspect and replace worn parts as needed.
7251 - Phone 713-695-3693 Fax 713-695-3520
Date: 5/28/08
REPAIR OF BONNET ASSEMBLY (Continued)
Apply a light coat of grease to small diameter of piston (item 42)

on ring (item 41) onto
d be facing toward
Install bonnet assembly onto body assembly. Use screwdriver to
Install (4) socket head screws (item 7). Tighten to 50 ft-lbs. torque.
Repack upper part of bonnet assembly (item 34) with Lubriplate

ly 16 oz. is required.
Install bonnet cover assembly (item 9) onto bonnet assembly

ghten to 50 ft-lbs.
Install (2) load springs (item 31).

Install upper spring retainer (item 4).
Install adjusting nut (item 1). Tighten nut to obtain desired relief
Pressure test valve for correct operation before installing into

personnel while
7251 - Phone 713-695-3693 Fax 713-695-3520

Manual: OS-130348 Rev.B
Revision Date: 5/27/15
Approved: WU Date: 5/28/08

TABLE OF CONTENTS
PROCEDURES FOR REPLACEMENT OF SEALS
CE AND REPAIR

t rear of valve.
eset valve with
g located behind
repack with new

OPERATION
PART NO.
143130
302686
143150
302687
302750
302752
RMAL OPERATION
PART NO.
143130
302686
143150
302687
302750
302752
142200
142403
Bearing f/Upper Link 142423
142424
142422
Bearing f/Bonnet Cover 142425
Spiral Pin 1/8 X 5/8 142432
Spiral Pin 1/4 X 1-1/2 142435
Spiral Pin 5/16 X 1-3/8 142434

PART NO.
143130
302686
143150
302687
Piston/Bearing assy. 143110
143140
143160
143170
(8 above parts, Oteco major repair kit 143216)
142200
142403
142424
142422
Bearing f/Bonnet Cover 142425
Spiral Pin 1/8 X 5/8 142432
Spiral Pin 1/4 X 1-1/2 142435
Spiral Pin 5/16 X 1-3/8 142434

3.0 REPLACEMENT OF SEALS: Ref. Drawings 18650 and 20209
Remove valve from piping system and grip in vise.
ton and bonnet
37). Remove inner

45, 46 and 47).
CAUTION: If grit
place with new parts

continued)
Apply a light coat of grease to items 43, 44, 45, 46 and 47.
b (item 48).
(item 47) and
m 37). Tighten
meter of piston
bly. Use screw
before installing into

4.0 REPAIR OF BONNET ASSEMBLY: Ref. Drawings 18650 and 20209
rip in vise.
Remove adjusting nut (item 1) and upper spring retainer (item 4).
Remove (4) socket head cap screws (item 7) from bonnet (item 34).
m 7) from body (item 37)
y and bonnet cover

(Continued)
meter of piston (item 42)
bly. Use screwdriver to
Tighten to 50 ft-lbs. torque.
em 34) with Lubriplate
nto bonnet assembly

t to obtain desired relief
before installing into

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Page 1 of 9

Oteco Inc. Houston, Texas

1.0 PERIODIC MAINTENANCE

7251 - Phone 713-695-3693 Fax 713-695-3520

PROCEDURES FOR MAINTENANCE AND REPAIR

7251 - Phone 713-695-3693 Fax 713-695-3520

Unseat valve by striking release button at rear of valve.

Replace seals as required.

Lubrication-Clean bonnet assembly and repack with new

Replace parts and seals as required

7251 - Phone 713-695-3693 Fax 713-695-3520

SEALS FOR 6 MONTHS NORMAL OPERATION

Top Crank Pin

7251 - Phone 713-695-3693 Fax 713-695-3520

Remove pressure from relief valve.

Thoroughly clean body, sub and parts. CAUTION: If grit

7251 - Phone 713-695-3693 Fax 713-695-3520

Apply a light coat of grease to small diameter of piston

Install bonnet assembly onto body assembly. Use screw

Install (4) socket head screws (item 7). Tighten to

Pressure test valve for correct operation before installing into

7251 - Phone 713-695-3693 Fax 713-695-3520

Remove pressure from relief valve.

Remove load springs (item 31).

Remove bonnet cover assembly (item 9).

Remove old grease from bonnet assembly and bonnet cover

Inspect and replace worn parts as needed.

7251 - Phone 713-695-3693 Fax 713-695-3520

Apply a light coat of grease to small diameter of piston (item 42)

Install bonnet assembly onto body assembly. Use screwdriver to

Repack upper part of bonnet assembly (item 34) with Lubriplate

Install bonnet cover assembly (item 9) onto bonnet assembly

Install (2) load springs (item 31).

Pressure test valve for correct operation before installing into

7251 - Phone 713-695-3693 Fax 713-695-3520

Manual: OS-130348 Rev.B

PROCEDURES FOR REPLACEMENT OF SEALS

Manual: OS-130348 Rev.B

repack with new

Manual: OS-130348 Rev.B

Manual: OS-130348 Rev.B

Manual: OS-130348 Rev.B

Remove valve from piping system and grip in vise.

ton and bonnet

37). Remove inner

place with new parts

Manual: OS-130348 Rev.B

(item 47) and

bly. Use screw

before installing into

m 7) from body (item 37)

y and bonnet cover

Manual: OS-130348 Rev.B

meter of piston (item 42)

bly. Use screwdriver to

Tighten to 50 ft-lbs. torque.

em 34) with Lubriplate

nto bonnet assembly

before installing into