Operations, Service, and Parts Manual

3000C Force Feed Loader

Manual No. 1015203-02
This manual applies to
Serial Number 131024
and above.
 Thumb Index

Safety 1
Information and Specifications 2
Component Location 3
Operation 4
Maintenance 5
Schematics 6
Illustrated Parts List (IPL) 7
Legal
 Notices

Disclaimer
All information, illustrations and specifications in this manual are based on the latest information available
at the time of publishing. The illustrations used in this manual are intended as representative reference
views only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement. We reserve the right to make any change at any time without notice. ST Engineering
LeeBoy, Inc., dba LeeBoy, (“LeeBoy”), is referred to as LeeBoy throughout this manual.

Title 40, Code of Federal Regulations (CFR) 1068

This product meets certified-emission requirements set by the EPA (Environmental Protection Agency),
governed by Title 40 CFR 1068, which specifies actions that are prohibited by law and lists civil penalties
for noncompliance. As part of those regulations, modification or rendering inoperative any emission-
related component can subject you to government penalties (and void your warranty). Tampering with
emission controls is in violation of federal law, and can result in civil penalties of up to $3,750 each day an
engine or piece of equipment is operated in violation.
Please be aware that you are responsible for maintaining the machine and the certified emission engine
installation. Failure to comply to comply could result in penalties as listed above and void the warranty on
this engine and this machine.
For more information, visit: https://www.epa.gov/laws-regulations/regulations

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.

2019 LeeBoy
LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to
operate LeeBoy equipment.

iv 
 TABLE OF CONTENTS
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Tire Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-12
Information and Specifications. . . . . . . . . . . . . . . . . . . . . . . . 2-1
One Year Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General Information and Specifications. . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9

 v
Table
 of Contents

Component Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Control Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operating Control Console. . . . . . . . . . . . . . . . . . . . . . 3-4
Conveyor/Feeder Control Panel. . . . . . . . . . . . . . . . . . . . 3-5
Direction Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Selecting High or Low Speed . . . . . . . . . . . . . . . . . . . . . 4-5
Forward And Reverse . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Stopping The Engine. . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Operation Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Lever Linkages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Moldboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Feeder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Feeder Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Cam Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Centering Conveyor Belt. . . . . . . . . . . . . . . . . . . . . . . 4-9
Operating Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Lift and Lower Conveyor . . . . . . . . . . . . . . . . . . . . . . . 4-11
Swivel Conveyor (Option) . . . . . . . . . . . . . . . . . . . . . . . 4-11
Loading Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Safety Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-5
50-Hour Routine Maintenance. . . . . . . . . . . . . . . . . . . . 5-5
100-Hour or Monthly Routine Maintenance. . . . . . . . . . . . . . 5-5

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 Table of Contents

250-Hour or Quarterly Routine Maintenance. . . . . . . . . . . . . 5-5

500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-6
1000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
2000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
3000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Change Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Change Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . 5-9
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Crankcase Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . 5-11
Diesel Exhaust Fluid (DEF) System. . . . . . . . . . . . . . . . . . 5-11
DEF Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
DEF Dosing Unit Filter. . . . . . . . . . . . . . . . . . . . . . . . 5-13
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Radiator Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . 5-16
Changing Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . 5-16
Changing Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . 5-17
Charge Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Pump Drive Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Planetary Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Alternator Servicing . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

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Table
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Tire Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Replacing Components. . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Moldboard Cutting Edges . . . . . . . . . . . . . . . . . . . . . . 5-23
Moldboard Lift Cylinders. . . . . . . . . . . . . . . . . . . . . . . 5-23
Paddle Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Head Pulley Bearing. . . . . . . . . . . . . . . . . . . . 5-25
Conveyor Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . 5-25
Front Conveyor Lift Cylinder. . . . . . . . . . . . . . . . . . . . . 5-26
Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Discharge Deflector Cylinder. . . . . . . . . . . . . . . . . . . . . 5-27
Welding on Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Periodic Maintenance in Storage. . . . . . . . . . . . . . . . . . . 5-29
Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . 5-29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-30
Conveyor Chain Tension Slack Adjustment. . . . . . . . . . . . . . 5-31
Troubleshooting Chart. . . . . . . . . . . . . . . . . . . . . . . . 5-32
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Group, Relays, Grid Heater. . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Part # 1013393. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Panel, Instrument, Top Right (1 of 2). . . . . . . . . . . . . . . . . . . . . 6-5
Part # 1014275. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Panel, Instrument, Top Right (2 of 2) . . . . . . . . . . . . . . . . . . . . . 6-7
Part # 1014275. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Panel, Instrument, Lower Right . . . . . . . . . . . . . . . . . . . . . . . 6-9
Part # 1011646 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Harness, Main (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Part # 1011644 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Harness, Main (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Part # 1011644 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Engine (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Part # 1013785. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Harness, Engine (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Part # 1013785. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

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Schematic, Electrical (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Part # 1014932. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Schematic, Electrical (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Part # 1014932. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Harness, Emission Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Part # 1014278. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Hydraulic Schematic (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . 6-25
Part # 1014855. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Hydraulic Schematic (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . 6-27
Part # 1014855. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Hydraulic Hose Schematic (1 of 3). . . . . . . . . . . . . . . . . . . . . 6-29
Part # 1013188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Hydraulic Hose Schematic (2 of 3). . . . . . . . . . . . . . . . . . . . . 6-31
Part # 1013188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Hydraulic Hose Schematic (3 of 3). . . . . . . . . . . . . . . . . . . . . 6-33
Part # 1013188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Loader Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
3000 Force Feeder Loader Auger Moldboard . . . . . . . . . . . . . . . . 7-6
3000 Force Feed Loader Tapered Moldboard (1 of 2) . . . . . . . . . . . . 7-8
3000 Force Feed Loader Tapered Moldboard (2 of 2) . . . . . . . . . . . 7-10
FFLA Feeder Assembly - Auger (1 of 3) . . . . . . . . . . . . . . . . . . . 7-12
FFLA Feeder Assembly - Auger (2 of 3) . . . . . . . . . . . . . . . . . . 7-14
FFLA Feeder Assembly - Auger (3 of 3). . . . . . . . . . . . . . . . . . . 7-16
FFLT Feeder Assembly - Tapered (1 of 3). . . . . . . . . . . . . . . . . . 7-18
Feeder Assembly - Tapered (2 of 3). . . . . . . . . . . . . . . . . . . . 7-20
Feeder Assembly - Tapered (3 of 3). . . . . . . . . . . . . . . . . . . . 7-22
Front Axle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Rear End Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Gear Box (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Gear Box (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Hub Reduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

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Table
 of Contents

Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Fuel Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Tail Pulley Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Head Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Cab Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Cab Mirrors and Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Cab (with Glass). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Steering Wheel and Components . . . . . . . . . . . . . . . . . . . . . . 7-58
Instrument Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Relay Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Engine and Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Engine, T4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Muffler and Air Cleaner Arrangement. . . . . . . . . . . . . . . . . . . . 7-68
Radiator and Battery Arrangement . . . . . . . . . . . . . . . . . . . . . 7-70
Hydraulic Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72
Mechanical Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
Engine Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Direction Light Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
Air Conditioning/Heat Option. . . . . . . . . . . . . . . . . . . . . . . . 7-80
Radio Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82
Swivel Conveyor Option . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Swivel Conveyor - Hydraulics Option (1 of 2) . . . . . . . . . . . . . . . . 7-86
Swivel Conveyor - Hydraulics Option (2 of 2) . . . . . . . . . . . . . . . . 7-88
Swivel Conveyor Assembly (1 of 2) . . . . . . . . . . . . . . . . . . . . . 7-90
Swivel Conveyor Assembly (2 of 2) . . . . . . . . . . . . . . . . . . . . . 7-92
Swivel Stand Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-96

x 3000C Force Feed Loader

 Introduction

Thank you for purchasing the LeeBoy Model 3000C Section 1 - Safety: Contains general and specific
Force Feed Loader. We wish you many years of safe safety guidelines for product and safety label locations.
and efficient operation of your LeeBoy product.
Section 2 - Information and Specifications: Contains
READ THIS MANUAL PRIOR TO OPERATING the ma- warranty, contact information, machine specification
chine. It is an important part of the machine and should tables, and machine dimensions.
be kept with in the dedicated storage container provided
at all times. Though you may be familiar with similar Section 3 - Component Location: Contains overview
equipment, you MUST read and understand this manual of major component locations and functions.
before operating the machine to help prevent injury or
damage. Section 4 - Operation: Contains instructions for safe
operation and information for optional equipment.
This manual is intended as a guide for the safe and
efficient use of your machine, including procedures for Section 5 - Maintenance: Contains routine mainte-
proper operation and maintenance. Use it with all relat- nance procedures, mechanical adjustments, com-
ed supplemental books, engine, transmission manuals, ponent replacement and troubleshooting charts for
and any other manuals supplied by other manufactur- common problems and corrections. (For specific
ers. Related Service Bulletins should also be reviewed engine maintenance procedures, refer to the engine
to provide information regarding some of the recent manufacturer manual.)
changes. If any questions arise concerning this publi-
cation or to order a replacement manual, contact your Section 6 - Schematics: Contains electrical and hy-
authorized LeeBoy dealer. draulic schematics for product functionality.

This manual contains information that was available Section 7 - Illustrated Parts List (IPL): Contains parts
at the time of printing and is subject to change without numbers and illustrations for serviceable components.
notice.

LeeBoy is proud to be ISO 9001 certified. The International Standards Organization

(ISO) establishes guidelines to ensure that products and services are safe, reliable,
and of good quality. ISO certifies companies who demonstrate compliance with all
aspects of product safety, customer satisfaction, efficiency, environmental
stewardship and social responsibility. Our teams work hard to deliver quality
industrial machines that exceed customer expectations and we strive for continuous
improvement in everything we do. The LeeBoy family of companies is committed to
total quality management with a strong focus on meeting customer needs.

LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification

process comprised of quality standards established by the American National
Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ
National Accreditation Board plays an important role in ensuring the safety and quality
of goods and services, along with protecting the environment.

3000C Force Feed Loader xi



NOTES

xii 3000C Force Feed Loader

 Section 1
SAFETY
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Snow Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Tire Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-12

3000C Force Feed Loader 1-1

Safety

NOTES

1-2 3000C Force Feed Loader

 Safety

INTRODUCTION LOOK FOR THESE SYMBOLS THROUGHOUT

THIS MANUAL. THESE ITEMS ARE EXTREMELY

1
This manual provides important information to familiarize IMPORTANT FOR THE SAFETY OF YOU AND
you with safe operating and maintenance procedures. YOUR COWORKERS. READ AND UNDERSTAND
Even though you may be familiar with similar equipment, THOROUGHLY. HEED THE WARNINGS AND
you MUST read and understand this manual before FOLLOW THE INSTRUCTIONS.
operating the 3000C Force Feed Loader and follow its
instructions when operating the loader.
Indicates a hazardous situation which,
Safety is everyone’s business and our top concern.
if not avoided, will result in death or serious injury.
Knowing the guidelines covered in this section will help
ensure your safety, the safety of those around you, and
proper loader operation.
Indicates a hazardous situation which,
Keep safety labels in good condition. If safety labels if not avoided, could result in death or serious injury.
become missing or damaged, replace them with
new matching labels. Replacement safety labels are
available from your LeeBoy dealer. Indicates a hazardous situation which,
if not avoided, could result in minor or moderate
injury.
You can find more information about occupational health
and safety in the paving industry on the internet. A few
resources are listed below: Indicates a situation which can cause
www.osha.gov damage to the equipment, personal property and/
or the environment, or cause the machine to operate
cdc.gov improperly.
www.asphaltpavement.org
www.safety.fhwa.dot.gov/ NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
machine or component to function in the
manner intended.

3000C Force Feed Loader 1-3

Safety

SAFETY PRECAUTIONS
The safety messages that follow have DANGER level
hazards.

The safety messages that follow have CAUTION level

Power Lines Hazard
hazards.
If your machine comes into contact with electric power
lines, observe the following:
Pre-Operation Hazard • Stay in the operators seat.
Read and understand this Operation Manual • Warn other workers to stay away and do not touch any
before operating or servicing the engine to control or any part of the machine.
ensure that safe operating practices and
maintenance procedures are followed. • If contact can be broken, drive the machine away from
the danger zone.
• Never permit anyone to service or operate the
machine without proper training. • If contact cannot be broken, stay in the operators seat
until told that power is off.
• Safety signs and labels are additional reminders for
safe operating and maintenance techniques. • Failure to observe these directions could result in
electrocution or death.
• Contact LeeBoy or an authorized LeeBoy dealer for
additional training.
• Make sure you are aware of all laws and regulations Electrocution Hazard
that are in effect for the location in which the machine
Disconnect the battery before welding anywhere on the
is operated.
machine.
• Make sure you have all necessary licenses to operate
the machine. Suffocation Hazard
• Never operate a unit in need of repair. Carbon monoxide poisoning is a serious
condition that occurs as a result of improper
• Ensure all covers are installed.
ventilation.
• Never operate the internal combustion engine on this
Poor Lighting Hazard machine in an enclosed area with poor ventilation.
Ensure proper ventilation to reduce risk of carbon
The work area must be well lit to ensure safe and proper monoxide poisoning or death.
operation.
• Ensure that the work area is adequately
illuminated. Exhaust Hazard
• Always install wire cages on portable All internal combustion engines create
safety lights. carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
Tool Hazard • Never block windows, vents or other means of
Always use tools appropriate for the task at hand and ventilation.
use the correct size tool for loosening or tightening • Always ensure that all connections are tightened to
LeeBoy machine parts. specifications after repair is made to the exhaust
system.

1-4 3000C Force Feed Loader

 Safety

Fire and Explosion Hazard

The safety messages that follow have WARNING The
safety messages that follow have WARNING level
hazards.
• Diesel fuel is flammable and explosive under certain
conditions.
1
• Never use a shop rag to catch fuel.
• Wipe up all spills immediately.
Crush Hazard
• Never refuel with the engine running.
Keep bystanders away from work area before and
during operation. • Store any containers containing fuel in a well-
ventilated area, away from any combustibles or
sources of ignition.
Modification Hazard Fire Hazard
Never modify the LeeBoy machine without the written When operating machinery there is a risk for
consent of LeeBoy. Any modification can affect the safe fire. Always have appropriate safety
operation of the machine and may cause personal injury equipment available.
or death.
• Keep a charged fire extinguisher within reach when
working in an environment where a fire may occur.
Exposure Hazard • Have all fire extinguishers checked periodically for
proper operation and/or readiness.
Operators must be aware of their work • Always read and follow safety-related precautions
environment and the equipment needed to found on containers of hazardous substances
work safely. like parts cleaners, primers, sealants and sealant
removers.

• Always wear personal protective equipment, including • Undersized wiring systems can cause electrical fires.
appropriate clothing, gloves, work shoes, and
protection for eyes and ears, as required by the task
at hand. Entanglement/Sever Hazard
Verify there are no people, obstacles or
other equipment near the machine before
Explosion Hazard starting the engine. Sound the horn as a
While the engine is running or the battery is warning before starting the engine.
charging, hydrogen gas is being produced
and can be easily ignited. Keep the area If the engine must be serviced while it is
around the battery well-ventilated and keep operating, remove all jewelry and tie back
sparks, open flame, and any other form of long hair before operating or servicing the
ignition out of the area. machine.
• Always disconnect the negative (-) battery cable • Keep hands, other body parts, and clothing away from
before servicing the machine. moving/rotating parts.
• Do not start the engine by shorting the starter circuit • Always stop the engine before beginning service.
or any other starting method not stated in this manual. Before maintenance, remove negative battery cable
Only use the starting procedure as described in this from battery post to ensure vehicle is not operated
manual to start the engine. during maintenance.
• Never charge a frozen battery. Always slowly warm the • Verify that all guards and covers are properly attached
battery to room temperature before charging. before starting the engine. Do not start the engine if
any guards or covers are not properly installed.

3000C Force Feed Loader 1-5

Safety

• If you must run the engine during maintenance Flying Object Hazard
procedures, make sure you have a helper to
keep bystanders clear of the machine and make Always wear eye protection when cleaning
observations of moving parts as requested by the the machine with compressed air or high-
operator. pressure water.

• Always turn the start switch to the OFF position after Dust, flying debris, compressed air,
operation is complete and remove the key from the pressurized water or steam may cause eye
switch. Keep the key in your possession when the injury.
machine is not operating. Coolant Hazard
• Attach a “Do Not Operate” tag near the key switch
while performing maintenance on the equipment. Coolant must be handled properly to ensure
operator safety.
• Never operate the engine while wearing a headset to
listen to a radio or music because it will be difficult to • Wear eye protection and rubber gloves when handling
hear the warning signals. engine coolant.

• Always start the engine and operate the controls while • If contact with the eyes occurs, flush eyes with clean
seated in the operators seat. water for 15 minutes.
• If contact with skin occurs, wash immediately with
soap and clean water.
Alcohol and Drug Hazard

Never operate the machine while Burn Hazard

under the influence of alcohol, drugs, or
when ill. Some of the machine’s surfaces become
very hot during operation and shortly after
shutdown.
Piercing Hazard • Keep hands and other body parts away from hot
machine surfaces.
High-pressure hydraulic fluid or fuel can
penetrate your skin and result in serious • Handle hot components with heat-resistant gloves.
injury. Avoid skin contact with high-pressure
hydraulic fluid or diesel fuel spray caused by
a hydraulic or fuel system leak such as a
broken hydraulic hose, fuel injection or high-pressure,
common-rail engine line.
If you are exposed to high-pressure hydraulic fluid or
fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic fluid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy dealer or distributor
repair the damaged parts.

1-6 3000C Force Feed Loader

 Safety

MACHINE PRECAUTIONS

The safety messages that follow have NOTICE level

hazards.
Hot Material Precautions
• Wear protective gear for face, hands, feet, and body
when operating the machine.
1
• Allow machine to cool before repairing or maintaining
• Any part that is found defective as a result of working components.
inspection or any part whose measured value does • If hot asphalt touches skin, flush area immediately with
not satisfy the standard or limit must be replaced. cold water. DO NOT apply ice to the affected area.
• Always tighten components to the specified torque. DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT
Loose parts can cause damage to the machine or with products containing solvents or ammonia.
cause it to operate improperly. Natural separation will occur in about 48 to 72 hours.
Get medical attention as soon as possible.
• Only use replacement parts approved by LeeBoy.
Other replacement parts may affect warranty • DO NOT remove radiator cap, drain plugs, service
coverage. grease fittings, or pressure taps while engine is hot.
Add coolant to the radiator and perform other services
Follow the guidelines of the EPA or other
only when the engine is stopped and fully cooled.
governmental agencies for the proper
disposal of hazardous materials such as • Ensure the machine is properly equipped for
oils, diesel fuel, coolant, etc. Consult the emergencies, i.e., fire extinguisher, first aid kit, etc.
local authorities or reclamation facility.
• Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of Hydraulic Systems Precautions
hazardous materials by dumping them into a sewer, on • Ensure all components are in good working condition.
the ground, or into groundwater or waterways. Replace any worn, cut, abraded, flattened or crimped
• Clean all accumulated dirt and debris away from hoses and metal lines.
the body of the machine and its components before • DO NOT attempt makeshift repairs using tape, clamps
you inspect the machine or perform preventive or cements. The hydraulic system operates under
maintenance procedures or repairs. Operating extremely high pressure and such repairs could
a machine with accumulated dirt and debris will cause serious injury.
cause premature wear of machine components.
Accumulated dirt and debris also hinders effective • Wear proper hand and eye protection when checking
machine inspection. for a high pressure leak. Use a piece of wood or
cardboard as a back stop to isolate and identify leaks.
• Retrieve any tools or parts that may have dropped
inside of the machine to avoid improper machine Hydraulic oil under pressure can
operation. cause serious personal injury. Check for oil leaks
with a piece of cardboard. DO NOT expose hands to
possible high-pressure oil. Turn off engine before
attempting to tighten oil lines and fittings.
• Escaping pressurized hydraulic fluid has force
sufficient to penetrate the skin, which could cause
serious personal injury. Ensure all pressure is
relieved before disconnecting line, hoses or valves.
• If injury from concentrated high pressure steam
or hydraulic fluid occurs, seek medical attention
immediately. Injuries resulting from hydraulic fluid
penetrating the skin’s surface can result in serious
infections or toxic reactions.

3000C Force Feed Loader 1-7

Safety

Refueling Precautions • DO NOT bypass the machine neutral-start system.

• Do NOT overfill the fuel tank as overflow creates a fire • Be aware of job site conditions and terrain. Adjust
hazard when spilled on hot components. your speed if operating in rough or hilly conditions.

• DO NOT smoke when refueling and never refuel when DO NOT operate the engine in an
the engine is running. Fuel is highly flammable and enclosed area without proper ventilation. Exhaust
should be handled with care. Death or serious injury gasses are odorless and deadly.
can occur due to explosion and/or fire.
• DO NOT fill tank to capacity. Allow room for expansion
to reduce the risk of fuel expanding and spilling from
Parking Precautions
the tank. • Park machine on level ground whenever possible.
• Tighten fuel cap securely. Should fuel cap be lost, Apply the parking brake. Park the machine with
replace it with an original manufacturer’s approved wheels securely blocked on grades.
cap. Pressurization of the tank may result from use of • ALWAYS lower the moldboard and any attachments (if
non-approved cap. equipped) to the ground.
• Prevent fires by keeping the machine clean of • Remove ignition key when leaving machine parked or
accumulated debris, grease, and spilled fuel. unattended.
• Use ultra-low sulfur diesel fuel (ULSD) only. Before leaving operator’s station:
1. Place Forward/Reverse lever in neutral.

Battery Precautions 2. Turn off all accessories.

• Keep all sparks and flames away from batteries, as 3. Set parking brake.
gas given off by electrolytes is explosive. 4. Shut off engine.
• Acid propelled by an explosion can cause blindness
if it comes in contact with eyes. Always wear safety
glasses when working near batteries. Operating Precautions
• If you come in contact with battery electrolyte solution, • Always comply with local regulations regarding
wash off immediately. Chemicals can cause burns. moving equipment on public roads and highways.
• Always disconnect the battery ground cable before • Know and use the hand signals required for a
working on the electrical system to avoid injury from particular job. Know who has the responsibility for
spark or short circuit. Electrical shock and burns can signaling.
occur.
• Make sure that all lights and reflectors comply with
• To avoid electrolyte loss, DO NOT tip batteries more state and local regulations. Make sure that they are
than 45 degrees. clean, in good working order, and can be seen clearly
by all traffic.
• DO NOT ride on attachments. or allow riders in or on
Starting and Stopping the machine.
Precautions • Check all gauges and warning instruments for proper
• Check all around the machine to make sure there are operation. If malfunctions are found, shut down the
no people working on the machine or in the path of the machine and report the problem for resolution. If
machine before starting. DO NOT start until area is the failure causes loss of steering control, loss of
clear. Death or serious injury can occur to bystanders brake control, or loss of engine power, stop machine
from being crushed under a moving machine. motion as quickly as possible. Apply parking brake (if
equipped). Keep the machine securely parked until
• Check brakes, steering and other control devices in the failure is corrected or the machine can be safely
accordance with instructions before starting. Be sure towed.
the engine is in neutral with the park brake engaged.

1-8 3000C Force Feed Loader

 Safety

• Adjust seat and fasten the seatbelt before driving the • Use reflective tape on the sides of machines when
machine. The seat belt must fit snug with the holding working at night. Ensure all workers wear reflective

1
strap free of slack. safety vests. Use impact barriers (movable or
stationary) to protect workers and direct the traffic
• Drive the machine with care. Make sure speed is
flow safely away from the work site.
compatible with conditions. Use caution on rough
ground, slopes, and while turning.
• Be alert for hazards and obstructions such as ditches, Storage Precautions
trees, cliffs, overhead power lines, and areas where
there is danger of a slide. • Store machine in an area away from human activity.
• Be aware of and understand the job site traffic flow • DO NOT permit children to play on or around the
patterns. stored machine. Serious injury or death can occur
from improper/unauthorized use of the machine.
• Obey flagmen, road signs, and signals.
• Make sure the unit is stored on a surface that is firm,
• Watch for bystanders. Never allow anyone near the
level, and free of debris.
machine during operation. Never allow anyone to
reach into the machine during use. • Store the machine inside a building or cover securely
with a weatherproof tarpaulin.
• Operator must know how to use signaling devices
when driving the machine. Operator must also
understand which circumstances require use of each
signal. Use tail lights, slow moving vehicle signs, and Maintenance Precautions
warning beacon as needed when traveling on public
• DO NOT attempt repairs unless trained to do so.
roads. It is recommended that you provide an escort
Refer to manuals and experienced repair personnel
on the road.
for help.
• DO NOT tow the machine, except to remove from road
• Before working on the machine, securely block the
or to load on trailer.
machine and any components that may fall. Block
• When moving the machine, adjust speed and direction any working components to prevent unexpected
of travel for the terrain and ground conditions present. movement while repairs are being made.
Always consider adjusting travel speed to match
• Always wear safety glasses and other required safety
ground conditions.
equipment when servicing or making repairs.
• DO NOT stop or turn the machine around on curves
• Avoid lubrication or mechanical adjustments while the
or at the crest of hills. Use extra care when grading
machine is in motion or while engine is operating.
against oncoming traffic.
• Never make repairs on pressurized components such
as fluid lines, the gas system, or mechanical items until
Poor Visibility the pressure has been relieved.
• When servicing or replacing hardened pins, use a
Increasingly, road construction equipment is used
brass drift or other suitable material between the
during less than ideal lighting conditions such as fog
hammer and pin.
and smog or at night. These conditions present safety
hazards for workers, bystanders and passing traffic. • Keep brake and steering systems in good operating
condition.
When operating under restricted light
conditions, equip the machine with special lighting to
prevent serious injury.
• While the machine is equipped with a beacon and a
work light, contact your authorized LeeBoy dealer for
additional lighting packages if working under these
conditions.

3000C Force Feed Loader 1-9

Safety

Tire Precautions • Remove valve core to exhaust all air from tire.
ALWAYS exhaust all air from tire prior to removing
DO NOT mount or demount tires rim components or wheel components such as nuts
without proper training. A violent explosion can or rim clamps. Check the valve stem by running a
occur. piece of wire through the stem to make sure it is not
Follow all procedures and safety instructions. Charts plugged.
containing mounting and demounting instructions are • DO NOT attempt to demount a tire unless you have
available from OSHA at www.osha.gov/pls/publications. the proper equipment and experience to do the job.
Contact your authorized dealer or • DO NOT try to seat rings or other components by
a qualified tire dealer or repair service to perform hammering unless tire is fully deflated. Double-check
required tire maintenance. all components prior to inflation.
• Clean rims and repaint to stop corrosion and facilitate • DO NOT inflate a tire before all components are
checking air level and tire mounting. Be careful to properly in place. Recheck components for proper
clean all dirt and rust from the lock ring and gutter. assembly. If improperly assembled, deflate and
This is important to secure lock ring in its the proper correct.
position. • Never hammer on a tire/rim assembly that is not fully
• Check rim components periodically for cracks. deflated. If assembly is proper at 10 psi (68,947.572
Replace all cracked, badly worn, severely rusted, and Pa), continue to inflate to fully seat the tire beads. Then
otherwise damaged components with new parts of the completely deflate the tire to prevent overly stretching
same size and type. If you are not sure about proper the tube. Reinflate to recommended operating
mating of tire and wheel parts, consult your authorized pressure.
dealer or a wheel and rim expert. • NEVER sit on or stand in front of a tire/rim assembly
DO NOT attempt to rework, weld, during inflation. Use a clip-on chuck and make sure
heat or braze any rim components that are cracked, inflation hose is long enough permit the person
broken or damaged. Replace damaged components inflating the tire to stand to the side of the tire.
with new parts of the same size and type. Mixing • DO NOT hammer components with steel hammers.
parts of one type with those of another is potentially Use rubber, lead, plastic, or brass-faced mallets to tap
dangerous. components together.
DO NOT reinflate a tire that has been • DO NOT try to drive an assembled or partially-
run flat without first inspecting the tire, tube, flap, rim, assembled tire or rim over a cast spoke wheel by
and wheel assembly. Double-check the side ring and hammering. DEFLATE and examine to determine
O-ring for damage, ensuring they are secured in the the reason for the improper fit. Look for distortion or
gutter before inflation. components that are not properly locked or sealed.
Mismatched rim parts are dangerous • Block the tire and wheel on opposite sides of the
and could cause SEVERE injury. vehicle before you place the jack in position. Always
put hardwood blocks under the jack and crib up the
vehicle in case the jack slips.
• DO NOT inflate tires beyond the maximum
recommended inflation pressure.
• NEVER operate a vehicle on a single tire of a dual
assembly. The carrying capacity of the single tire and
rim is dangerously exceeded and operating a vehicle
in this manner can result in damage to the rim and tire.

1-10 3000C Force Feed Loader

 Safety

SAFETY LABELS
Location
If your machine is repainted, it is extremely important
that you replace all the CAUTION, WARNING and
NOTE: It is the responsibility of the owner and
operator to make sure that all safety labels are
1
DANGER safety decals in the proper locations. (Figure readable and located on the grader as designated
1-1) Contact your authorized dealer to order a safety by LeeBoy.
decal replacement kit.

(Swivel option only)

WARNING
KEEP DOOR CLOSED WHEN IN OPERATION!
Failure to comply could result in death or serious
injury. 856605

(Both sides)

CAUTION CAUTION
HYDRAULIC CHANGE FILTER:
OIL ONLY!
Hydraulic Return: 500 hours
Keep clean Hydraulic Suction: 500 hours
(Fuel Cap) 856601
856599

(Both sides)

Figure 4-1. Safety Label Locations

3000C Force Feed Loader 1-11

Safety

Safety Decals Care Decal Installation (Top

• Keep safety decals and signs clean and legible at all Protected)
times.
1. If the decal has a protective top paper, use hot
• Become familiar with the content and position of each soapy water on the surface where the decal will be
safety decal. Decals include important information. applied. Leave wet.
• Replace decals and signs that are missing or become 2. After determining the correct decal location, remove
impossible to read. the protective back paper and soak decal in clean,
soapy water before application. This will help to
• When replacing parts that display a safety decal,
alleviate air bubbles in the applied decal.
ensure that the new part is fitted with a decal as well.
3. Smooth the decal into place with a squeegee and
• Obtain safety decals or signs from your authorized
check for air bubbles.
LeeBoy dealer.
4. Small air pockets can be pierced with a pin and
smoothed using a piece of the decal backing.
Decal Installation (Sticker Type) 5. When the decal is completely smooth, carefully
remove the top paper.
1. Be sure that the installation area is clean and dry.
Use hot, soapy water to clean the surface where the
decal will be applied. Thoroughly dry the surface.
2. Measure and test fitting before removing the decal
paper backing to position.
3. Align the decal over the specified area and carefully
press exposed portion into place.
4. Slowly remove the remaining backing and carefully
smooth the remaining portion of the decal into place.
5. Small air pockets can be pierced with a pin and
smoothed using a piece of the decal backing.

1-12 3000C Force Feed Loader

 Section 2
INFORMATION AND SPECIFICATIONS
Page
Section 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General Information and Specifications. . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9

3000C Force Feed Loader 2-1

Information and Specifications

ONE YEAR LIMITED WARRANTY

Limited Warranty Exclusions and Limitations

If a manufacturing defect in factory supplied materials or factory LeeBoy has no obligation under this warranty for any defects or
workmanship is found and the authorized LeeBoy dealer (“Dealer”)
failures caused by:
is notified during the warranty period, LeeBoy will be responsible for
repairing or replacing any part or component of the unit or part that • Misuse, misapplication, negligence, accident or failure to maintain
fails to conform to the warranty during the warranty period. or use in accordance with the most current operating instructions;
• Unauthorized alterations or modifications;
• Any replacement parts or attachments not manufactured by or
Terms and Conditions expressly approved by LeeBoy;
The warranty applies for a period of one year (for unlimited hours of • Failure to conduct normal maintenance and operating service,
usage on the unit during the one year), beginning on the date that including without limitation, providing lubricants, coolant, fuel, tune-
the Dealer from which the unit is purchased submits the warranty ups, inspections or adjustments; or
registration form to LeeBoy (typically on the date of purchase).
• Unreasonable delay, as determined by LeeBoy, in making the
The warranty is not transferable and applies only to the original applicable units or parts available upon notification of a service
purchaser of a new unit from a Dealer. notice ordered by LeeBoy.
Warranty work must be performed at an authorized Dealer location. LeeBoy is not responsible for any of the following:
LeeBoy has the right to repair any component or part before • Defects or failures with respect to any engine or truck chassis;
replacing it with a new one.
• Defects or failures covered by a warranty provided by a third-party,
Replacement parts furnished by LeeBoy are covered for the including without limitation warranties with respect to engines or
remainder of the warranty period applicable to the unit or truck chassis;
component in which such parts are installed.
• Costs related to travel time, mileage or overtime;
All new replacement parts purchased from a Dealer will carry a six
• Costs related to transporting the unit to and from the place at which
(6) month warranty.
warranty work is performed;
• Airfreight charges related to transporting repair parts to the place at
which warranty work is performed;
Items Not Covered
• Used units or used parts of any kind;
LeeBoy is not responsible for the following:
• Repairs due to normal wear and tear, or brought about by abuse or
• All used units or used parts of any kind. lack of maintenance of the equipment, except for premature failures;
• Repairs due to normal wear and tear or brought about by abuse • Attachments not manufactured or installed by LeeBoy; or
or lack of maintenance of the machine.
• Miscellaneous charges.
• Attachments not manufactured or installed by LeeBoy.
• Liability for incidental or consequential damages of any type
including, but not limited to, lost profits or expenses of acquiring
replacement equipment.

Exclusion of Other Warranties/Limitation of Liability

OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR
IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY
IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION,
QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.
IN NO EVENT OR UNDER ANY THEORY OF RECOVERY, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY,
ALLEGED NEGLIGENCE, OR LIABILITY WITHOUT FAULT, SHALL LEEBOY BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING OUT OF THE SALE, USE, OR LOSS OF USE OF ANY PRODUCT, INCLUDING WITHOUT
LIMITATION LOST PROFITS OR REVENUES, COST OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES,
DOWNTIME COSTS, LABOR COSTS, OR DIMINUTION OF VALUE.

2-2 3000C Force Feed Loader

 Information and Specifications

Contact Information
Record dealer information in the space provided.
For information regarding parts and repairs about your For additional information about LeeBoy, please visit:
LeeBoy product, first contact the dealer you purchased www.leeboy.com.
your product from.

Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone:
2
Record of Ownership
Please complete the following information and use it
when you need to contact LeeBoy for service, parts or
literature.
Loader Model Number:
Loader Serial Number:
Date of Purchase:

Nameplate
The nameplate contains the specific model number and Refer to the Engine Operator’s Manual for the location
serial number used to identify the components for any of the engine nameplate.
parts or service information.

SERIAL NUMBER
Figure 2-1. 3000C Nameplate

3000C Force Feed Loader 2-3

Information and Specifications

GENERAL INFORMATION AND SPECIFICATIONS

The descriptions and specifications provided in this section are applicable to the LeeBoy 3000C Force Feed Loader.
Included in this section are machine weights, dimensions, torque values and fastener specifications.

Table 2-1. Engine Specifications

ITEM CHARACTERISTIC
ENGINE
Model and Manufacturer Cummins QSB 4.5 Tier 4F
Type 4-Cycle Diesel
Number of Cylinders Four
Bore & Stroke 4.02 in x 4.72 in (102mm x 120mm)
Displacement 275 cu in (4506 cu. cm.)
Engine Oil Type 15W-40
Firing Order 1, 3, 4, 2
Oil Capacity 11.6 qt (10.98 L)
ENGINE COOLING SYSTEM
Type Radiator
Capacity 5.5 gal (20.8 L)
ENGINE FUEL
Type Used Diesel Fuel
Fuel Capacity 52 gal (197 L)

Table 2-2. Electrical Specifications

ITEM CHARACTERISTIC
BATTERY
Number Per Machine Two (2) Maintenance-Free
Cold Cranking Amps 835 CCA each
Voltage 12 Volts
ALTERNATOR
Type and Voltage 12 Volt, Negative Ground
Output Amperage 95 Amps
Fan Belt Tension Automatic Belt Tension Mechanism
STARTER
Voltage and Type 12 Volt, Negative Ground

2-4 3000C Force Feed Loader

 Information and Specifications

2
12’ 3.5”

Table 2-3. Dimension Specifications

ITEM SPECIFICATIONS
Length 34’ (10.36 cm)
10’ 5.5” (320 cm) [Minimum]
Overall Height
12’ 11” (393 cm) [Maximum]
Width (Machine) 6’ 11” (212 cm)
Width (Cab) 4’ 4.5” (130 cm)
Weight 19,750 lbs (8,958 kg)

3000C Force Feed Loader 2-5

Information and Specifications

Table 2-4. Performance Specifications

ITEM SPECIFICATIONS
Travel (Highway) 0 - 24 mph (0 - 38.6.73 kph)
Working 0 - 8 mph (0 - 12.9 kph)

Table 2-5. Misc. Specifications

ITEM SPECIFICATIONS
Transmission Hydrostatic
Brakes Utilizes hydrostatic transmission (with 2-speed gear box)
Parking Brake Multiple disc on rear-end
Steering Hydraulic Power Assisted
Tires FRONT: 9 x 22.5 12 Ply. 100 PSI
REAR: 14 x 24. 16 Ply. 51 PSI
Feeder:
Raise and Lower Hydraulic with Variable Speed Control
Tapered Moldboards Toe and Heel Adjustable
Gathering Width 7’ (213 cm)
Conveyor:
Control Variable Speed
Belt Width 30” (76.2 cm)
Belt Length 58’ 5” (17.8 m)
Discharge Hydraulically Raised 10’ - 11’ (3 - 3.4 m)
Cab:
Enclosure Fully enclosed with safety glass
Seat Padded with seat belt
Windshield wipers Front and rear
Lights Headlights, tail lights, turn indicators, work lights and instrument
lights

Table 2-6. Machine System Capacity Specifications

ITEM SPECIFICATIONS
Fuel 52 gal. (75.7 L)
Engine Lubrication Oil 11.6 qt. (10.98 L) (with lubrication oil filter)
Cooling System 5.5 gal. (20.8 L)
Hydraulic Oil Reservoir 52 gal. (75.7 L)
Double Pump Drive 4 qt. (3.8 L)
2-Speed Box 3.7 qt. (3.5 L)
Rear Axle 12 qt. (11.4 L) each side
Rear Axle Planet Gear Carrier 5 qt. (4.8 L) each side
Torque Hub Feeder Drive 1 qt. (.9 L)
Torque Hub Conveyor Drive 1 qt. (.9 L)
Diesel Exhaust Fluid (DEF) 5 gal

2-6 3000C Force Feed Loader

 Information and Specifications

TORQUE SPECIFICATIONS Conversion formulas are provided below:

The following tables list torque values for standard Conversion Formula
hardware. This is a guide for average application ft-lb to N•m [ft-lb]*1.3558 = [N•m)
involving typical stresses and machined surfaces. ft-lb to in-lb [ft-lb]*12 = [in-lb]
Values are based upon physical limitations of clean,
N•m to in-lb [N•m]*8.8508 = [in-lb]
plated and lubricated hardware. Under more extreme
conditions, individual torque value should be followed.

Standard Inch Fasteners

2
Table 2-7. Torque Specifications For Standard Inch Fasteners
CAPSCREWS: SAE GRADE 5 CAPSCREWS: SAE GRADE 8
SIZE THREAD TORQUE (ft lb) TORQUE N•m TORQUE (ft lb) TORQUE N•m
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
1/4 20 UNC 8 6 11 8 12 9 16 12
28 UNF 10 7 14 9 14 10 19 14
5/16 18 UNC 17 13 23 18 25 18 34 24
24 UNF 19 15 26 20 27 20 37 27
3/8 16 UNC 31 23 42 31 44 33 60 45
24 UNF 35 26 47 35 49 37 66 50
7/16 14 UNC 49 37 66 50 70 52 95 71
20 UNF 55 41 75 56 78 58 106 79
1/2 13 UNC 75 57 102 77 106 80 144 108
20 UNF 85 64 115 87 120 90 163 122
9/16 12 UNC 109 82 148 111 154 115 209 156
18 UNF 121 91 164 123 171 128 232 174
5/8 11 UNC 150 113 203 153 212 159 287 216
18 UNF 170 127 230 172 240 180 325 244
3/4 10 UNC 267 200 362 271 376 282 510 382
16 UNF 297 223 403 302 420 315 569 427
7/8 9 UNC 429 322 582 437 606 455 822 617
14 UNF 474 355 643 481 669 502 907 681
1 8 UNC 644 483 873 655 909 681 1232 923
14 UNF 722 542 979 735 1020 765 1383 1037
1-1/4 7 UNC 1121 840 1520 1139 1817 1363 2464 1848
12 UNF 1241 930 1683 1261 2012 1509 2728 2046
1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215
12 UNF 2194 1645 2975 2230 3557 2668 4823 3617

3000C Force Feed Loader 2-7

Information and Specifications

Metric Fasteners
Table 2-8. Torque Specifications for Metric Fasteners

CLASS 8.8 [GRADE 5 EQUIVALENT] CLASS 10.9 [GRADE 8 EQUIVALENT]

NOMINAL SIZE
TORQUE (ft lb) TORQUE N•m TORQUE (ft lb) TORQUE N•m
AND PITCH
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
M4 x 0.7 2 2 3 2 3 2 4 3
M5 x 0.8 5 3 7 4 7 5 9 7
M6 x 1 8 6 11 8 11 8 15 11
M8 x 1.25 19 14 26 19 27 20 37 27
M10 x 1.5 37 28 50 38 53 40 72 54
M12 x 1.75 65 49 88 66 93 70 126 95
M14 x 2 104 78 141 106 148 111 201 150
M16 x 2 161 121 218 164 230 173 312 235
M18 x 2.5 222 167 301 226 318 239 431 324
M20 x 2.5 314 236 426 320 449 337 609 457
M22 x 2.5 428 321 580 435 613 460 831 624
M24 x 3 543 407 736 552 777 582 1053 789
M27 x 3 796 597 1079 809 1139 854 1544 1158
M30 x 3.5 1079 809 1463 1097 1544 1158 2093 1570

Hydraulic Fittings Table 2-9. Torque Specifications for Steel Flare

Type Tube Fittings
Tightening Flare-Type Tube Fittings TUBE SIZE NUT SIZE
1. Check the flare and flare seat for defects that might OUTER ACROSS TORQUE VALUE
cause leakage. DIAMETER FLATS
2. Align tube with fitting before tightening. (IN) (IN) (LB FT) (N•m)

3. Lubricate connection. 3/16 7/16 8 11

1/4 9/16 12 16
4. Hand tighten swivel nut until snug.
5/16 5/8 16 22
5. To prevent twisting the tube(s), use two wrenches.
Place one wrench on the connector body and 3/8 11/16 23 31
tighten the swivel nut with the second to the torque 1/2 7/8 38 52
shown in the following table:
5/8 1 54 73
NOTE: The torque values shown are based upon
lubricated connections. 3/4 1 1/4 75 102
7/8 1 3/8 83 113

2-8 3000C Force Feed Loader

 Information and Specifications

Determining Proper Torque L

The only reliable method of creating a consistently

leak-free and long-lasting connection is to ensure the
coupling is brought to the proper torque. Using a torque
wrench with crowfoot is the best method, but the flats
E
method can be used if a torque wrench is not available.
The most straightforward method of determining the
correct torque setting is to multiply the desired torque
by the length of the wrench from the center of the handle
to the center of the drive (L); divided by the length of the
2
LA
wrench from the center of the handle to the crowfoot
center (LA) as shown below:
LA
L

Figure 2-3. Measurements Needed

Figure 2-2. Torque Wrench - Crowfoot
LEGEND
The minimum torque values are
L = Distance from center of torque wrench handle to the
adequate for sealing most applications. Maximum
center of socket drive
torque values should never be exceeded.
E = Distance from center of socket drive to the center of
There are several methods of determining the correct
crowfoot
setting on the torque wrench when using a crowfoot. All
of the methods involve making the setting proportional LA = Distance from center of torque wrench handle to
to the effective change in length of the wrench multiplied the center of crowfoot
by the desired final torque. The equations and TD = Desired torque at the fitting
illustration below describe proper measurements.
TS = Torque setting indicated on wrench
Equations
• Torque setting if the crowfoot is placed in line with
respect to the wrench:
TS = TD * L / LA
OR
TS = TD * L / (L+E)

3000C Force Feed Loader 2-9

Information and Specifications

Coupling Installation Mark Line on Nut

Use the following steps for proper coupling installation:

1. Determine the correct torque value for your
coupling.
NOTE: Only use the torque values specified from
the manufacturer. DO NOT use SAE torque
recommendations.
2. Ensure the seal face and threads are clean and in
good condition. O-Rings should be lubricated with
light oil, but threads should be completely dry unless
making pipe thread connections (interference seal).
Example 2 Flats
NOTE: Attach the male end of the hose onto the difference
equipment first since it may be necessary to
rotate the entire hose assembly to tighten the Figure 2-2. Flats Method Tightening
male threads. Then route the hose into position
NOTE: The mark placed on the nut and backup hex
while avoiding twisting the hose.
after tightening by hand should rotate during final
3. Tighten the connection (by hand), bringing the seal tightening according to the table below. The nut
face into contact and rotating the nut until it stops. and backup hex can then be marked to indicate if
the coupling loosens over time.
4. Mark a line across the coupling nut and backup hex
for the flats method verification of coupling torque. Table 2-10. Flats Method Values for Selected
Terminations
5. Apply a wrench to the backup hex to prevent the
coupling and hose from moving while tightening the FLATS METHOD VALUES
nut with a torque wrench. Termination
Dash Size Flats
Failure to retain the backup hex during Type
installation will also result in additional clamp load JIC -4 1.5 - 1.75
force that could cause damage to the seal face.
JIC -6 1.0 - 1.5
NOTE: The coupling nut must be in motion for an
JIC -8 1.5 - 1.75
accurate torque reading. If the nut is stopped
before final torque value is achieved, it must be JIC -10 1.0 - 1.5
loosened and retightened until the torque is JIC -12 1.0 - 1.5
attained while the nut is in motion.
JIC -16 .75 - 1.0
If a torque wrench cannot fit into the coupling area
JIC -20 .75 - 1.0
or if it is unavailable, the flats method may be used
to ensure that the coupling is properly tightened. JIC -24 .75 - 1.0
JIC -32 .75 - 1.0
JIS -4 .5 - 1.5
1. Seal faces must be in contact with the fitting fully
tightened by hand before marking flats.
2. The flats method is most accurate for the first
assembly cycle. For multiple disassembly and
assembly cycles, torque values are more reliable.
3. Tightening two (2) flats or more may damage seal
faces.

2-10 3000C Force Feed Loader

 Information and Specifications

Table 2-11. Torque Specifications For US Style Coupling Terminations

JIC, SAE 45°, ORFS, O-RING BOSS, GATES ADAPTERLESS AND MEGASEAL
SAE O-Ring Boss SAE O-Ring Boss
JIC 37°, SAE 45° JIC 37°, SAE 45°
Flat Face O-Ring (Steel) & Gates (Steel) & Gates
DASH & Mega-Seal & Mega-Seal
Seal (Steel) Adapterless Adapterless
SIZE (Steel) (Brass)
≤ 4000 PSI > 4000 PSI

-3
-4
Min

10
Max

11
Min

5
Max

6
Min

10
Max

12
Min

14
Max

16
Min
8
14
Max
10
16
2
-5 13 15 7 9 18 20
-6 17 19 12 15 18 20 24 26 24 26
-8 34 38 20 24 32 40 37 44 50 60
-10 50 56 34 40 46 56 50 60 72 80
-12 70 78 53 60 65 80 75 83 125 135
-14 65 80 160 180
-16 94 104 74 82 92 105 111 125 200 220
-20 124 138 75 83 125 140 133 152 210 280
-24 156 173 79 87 150 180 156 184 270 360
-32 219 243 158 175

Table 2-12. Torque Specifications for DIN 24, DIN Table 2-13. Torque Specifications for 4-Bolt
60, and Inverted Cone Style Coupling Terminations Flange Connections
DIN 24, DIN 60, AND INVERTED CONE 4-BOLT FLANGES
Size (mm) Torque (lb ft) Dash Size Bolt Size (in) Torque (lb ft)
Light Heavy -8 0.31 17
Series Series Min Max -12 0.38 26
Tube OD Tube OD
-16 0.44 43
6 7 15
-20 0.50 65
8 15 26
-24 0.63 130
10 8 18 30
-32 0.75 220
12 10 22 33
1. Align faces and tighten bolts (by hand) before
14 12 26 37
applying final torque in a pattern. The seal faces
15 14 30 52 must be parallel with an even bolt tension to seal
16 30 52 properly.
18 20 44 74 2. Torque values apply to bolts that are plated or
coated in light engine oil.
22 25 59 89
3. Before assembly, lubricate O-Ring with light oil
28 30 74 111
(SAE 10W or 20W).
38 74 162
35 133 184
42 148 221

3000C Force Feed Loader 2-11

Information and Specifications

Table 2-14. Torque Specifications for NPTF Dry Seal Table 2-15. Torque Specifications for BSP 30°
Pipe Threads Inverted Cone and JIS Coupling Terminations
NPTF BSP 30° INVERTED CONE AND JIS
Dash Size Max Torque (ft-lb) Torque (ft-lb)
Dash Size
-2 20 Min Max
-4 25 -2 7 9
-6 35 -4 11 18
-8 45 -6 19 28
-12 55 -8 30 36
-16 65 -10 37 44
-20 80 -12 50 60
-24 95 -16 79 95
-32 120 -20 127 152
1. The torque values obtained from tightening pipe -24 167 190
threads can vary considerably depending upon
-32 262 314
thread condition. Adequate sealing can occur at
values much lower than the maximum values listed
above. Only enough torque to achieve adequate
sealing should be used.
2. When using a male tapered pipe thread with a
female straight or parallel pipe thread, maximum
values are 50% of those listed in the table above.
3. If thread sealant is used, maximum values shown
should be decreased by 25%.

2-12 3000C Force Feed Loader

 Section 3
COMPONENT LOCATION
Page
Section 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Control Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operating Control Console. . . . . . . . . . . . . . . . . . . . . . 3-4
Conveyor/Feeder Control Panel. . . . . . . . . . . . . . . . . . . . 3-5
Direction Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3000C Force Feed Loader 3-1

Component Location

NOTES

3-2 3000C Force Feeder Loader

 Component Location

CONTROL CONSOLES
3 4 5

3
7
1

Figure 4-3. Location of Controls

ITEM
CONTROL NAME TYPE FUNCTION
NO.
Conveyor Feeder Control
1 Lever Contains the feeder and conveyer control levers.
Panel
Adjusts position of moldboard. Pushing lever forward
2 Moldboard Lift Control Lever Lever one notch lowers moldboard. Pushing lever completely
forward places moldboard in the float position.
Adjusts position of conveyor. Pushing lever forward one
3 Conveyor Lift Control Lever Lever notch lifts conveyor. Pushing lever completely forward
places conveyor in float position.
Right and Left Turn 3-Position,
4 Turns on the left or right directional flashers.
Indicator Switch Lever Switch
5 Tilt Steering Lock Lever Lever Pull to release.
6 Operating Control Panel Gauge Various control gauges.
Contains direction control, parking brake, drive motor
7 Direction Control Panel Panel
control, motor lock, emergency stop and gear shift.

3000C Force Feeder Loader 3-3

Component Location

Operating Control Console

1
Small Conveyor 8
Lift (Option)

Main 2
Conveyor Small Conveyor 9
Lift Swivel (Option)
3

10

4 11

12

Deflector Small Conveyor

6
Small Conveyor
Deflector 7

Figure 4-4. Operating Control Console

ITEM NO. CONTROL NAME TYPE FUNCTION

1 Reset Buttons Push Buttons Resets for dashboard.
Indicators include: tachometer, fuel level gauge,
2 DP250 Digital Display Digital Display
temperature gauge, pressure gauge, voltmeter.
3 Wait to Start Indicator Light Indicates engine pre-heat and screen booting.
Switches/buttons used for operation of the main and small
Switches and
4 Additional Switches conveyor lifts; small conveyor, conveyor swivel (Optional),
Push Buttons
conveyor lift (Optional), and conveyor deflector.
Signal lights used to communicat with the material truck
5 Optional Work Lights Switches
operator.
6 Horn Push Button Sounds horn.
Starts and stops engine. Full clockwise is START.
Key-Operated
7 Ignition Key Switch Automatic return to center position when key is released.
Rotary Switch
Full counterclockwise position is OFF.
8 12-Volt DC Outlet Outlet Standard 12VDC automotive-style power receptacle.
9 Windshield Wipers Rotary Switch Operates front and rear windshield wipers.
10 Heated Mirror Push Button Turns heat for mirrors on and off.
11 Service Hydraulic Filters Indicator Light Illuminates when filter(s) need service.
12 Lights Switches Turns lights on and off.

3-4 3000C Force Feeder Loader

 Component Location

Conveyor/Feeder Control Panel

3
1

Figure 4-5. Conveyor/Feeder Control Panel

ITEM NO. CONTROL NAME TYPE FUNCTION

Pull backwards to set speed of belt. Push forward to
1 Conveyor Lever Lever
reverse travel of belt.
Pull backwards to pick up material to put on belt. Push
2 Feeder Lever Lever
forward to reverse travel of chain.

3000C Force Feeder Loader 3-5

Component Location

Direction Control Panel

1
3

4
2
5

Figure 4-6. Travel Control Panel

ITEM NO. CONTROL NAME TYPE FUNCTION

Sets direction of travel. Center position is NEUTRAL. Speed
1 Directional Lever Lever increases as the lever is moved further forward or back-
ward.
Turns parking brake on and off. Machine must be stopped
2 Parking Brake Switch
and parking brake applied.
Push/Pull/ Press to deactivate the machine. Twist clockwise to release.
3 Emergency Stop
Turn Must release to allow function
Controls engine RPMs. Move forward to increase; back-
4 Throttle Switch
ward to decrease RPMs.

5 Drive Motor Switch Controls motor torque. Can be used while in motion.

6 2-Speed Gear Shift Switch Forward position is high gear; back position is low gear..

3-6 3000C Force Feeder Loader

 Section 4
OPERATION
Page
Section 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Selecting High or Low Speed . . . . . . . . . . . . . . . . . . . . . 4-5
Forward And Reverse . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Stopping The Engine. . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Operation Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Lever Linkages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Moldboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Feeder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Feeder Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Cam Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Centering Conveyor Belt. . . . . . . . . . . . . . . . . . . . . . . 4-9
Operating Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Lift and Lower Conveyor . . . . . . . . . . . . . . . . . . . . . . . 4-11
Swivel Conveyor (Option) . . . . . . . . . . . . . . . . . . . . . . . 4-11
Loading Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

3000C Force Feed Loader 4-1

Operation

NOTES

4-2 3000C Force Feed Loader

 Operation

GENERAL INFORMATION Initial and Daily Inspection

This section provides the operating instructions for The following inspections are essential and should be
the LeeBoy Model 3000C Force Feed Loader. It is performed before starting the machine. Visually inspect
important to read, understand, and follow all precautions, the unit to check its general condition. Continue with a
operating instructions and warnings in this manual check of the systems and components shown in Table
before starting or operating the machine. 4-1 below:

Ensure operators are properly Table 4-1. Initial and Daily Inspection
licensed if required in your location. INSPECT PROCEDURE
Use only Ultra-Low Sulfur Diesel Engine Oil Maintain oil level between ADD and
(ULSD) with a maximum sulfur content of 15 ppm or Level FULL marks on dipstick.
less in this machine. This is a regulatory requirement. Check for adequate fuel supply. Fill if
Failure to do so will result in damage to the engine Fuel Tank needed. Always fill tank at end of the day
and after-treatment system within a short period of to prevent condensation in the tank.
time. Hydraulic
Check the tank for oil level and leaks.

4
Only authorized personnel who are Tank
properly trained should operate this machine. DO Check the DEF tank level and refill if
NOT allow others on the operator platform or near DEF Tank
needed.
this industrial machine and its heavy equipment at Radiator Check coolant level.
any time.
Ensure all cables are tight and clean.
DO NOT leave the operator station Battery Check for corrosion on the battery
unattended while the engine is running. terminals.
Check the air filter element and
Air Cleaner connections. Air cleaner has both a
Receiving the Machine primary and secondary filter.
Although the machine has been checked thoroughly by Drain Plugs Make sure plugs are inserted and tight.
the manufacturer, road hazards or other factors during Engine Belt Check for wear or damage.
transport may result in damage. Inspect machine for Grease Ensure fittings are greased and in good
any damage during transport. Contact your authorized Fittings working order.
dealer immediately if any damage has occurred.
Tire Check for proper tire inflation. (45 PSI
Be sure to check the machine thoroughly upon receipt: Pressure rear and 90 PSI front tires)
1. Check engine oil. (Page 5-8) Ensure lug nuts are tight and torqued to
Lug Nuts
the correct value.
2. Check hydraulic fluid level. (Page 5-15)
Front Axle Pin and cotter key all bolts.
3. Check DEF tank fluid level. (Page 5-11)
Planetary Check oil level. Drain and replace after
4. Check machine hoses for any damage or leaks. Axle the first 50 hours of operation.
5. Rotate the beacon light bracket from its shipping Check pump box oil level. Oil should be
Pump Box
position to its operating position. Ensure the filled to the top of the knurled surface.
bracket “clicks” into position. Conveyor Ensure the conveyor belt is centered
6. Inspect machine for any damage during transport. Belt and correctly adjusted.
Contact your authorized dealer immediately if any
damage has occurred in transit.

3000C Force Feed Loader 4-3

Operation

START-UP PROCEDURE
1
Start-Up Procedure
NOTE: The engine will not start unless the
conveyor, feeder chain and directional
control levers are all in the NEUTRAL 2
position, and the E-Stop button is released.
1. Check that conveyor lever and feeder chain lever 3
are both in the neutral (N) position. (Figure 4-1)

4
Conveyor
Feeder
Chain

Figure 4-2. Direction Control Panel

1 - Emergency Stop
Figure 4-1. Conveyor and Feeder Levers
2 - Throttle Switch
2. On the direction control panel, turn the parking
brake switch to the ON position. (Figure 4-2) 3 - Direction Control Lever
3. Ensure the direction control lever is in the neutral 4 - 2-Speed Gear Switch
(N) position. 5 - Parking Brake
4. Insert key and turn ignition clockwise to the Start
position. Wait until the “Wait to Start” light turns off
to crank the engine. (Figure 4-3)
If engine does not start, release key
and wait at least two minutes before trying to starting
again. DO NOT leave key in the start position more
than 30 seconds.

4-4 3000C Force Feed Loader

 Operation

5. The DP250 Digital Display on the Operating

Control Console will illuminate, first displaying
the LeeBoy logo as the system “boots,” followed
by the indicators. These indicators include the
tachometer, fuel level, temperature gauge, pressure
gauge and voltmeter. (Figure 4-4)
• The SETUP soft key function allows you to set
the screen contrast, clock and other convenient
1 functions.
• Touch the FAULTS soft key if it or the WARN
2 light illuminates to see what component needs
attention (i.e., coolant level low, engine oil
pressure low, and any other system fault).

3 4
4

Figure 4-4. DP250 Digital Display Screen

Figure 4-3. Operating Control Console
1- DP250 Digital Display
2 - Wait to Start Light Selecting High or Low Speed
3 - Deflector Switch The 2-Speed gear switch selects high or low speed.
It is located below the throttle on the right side of the
4 - Ignition Switch
operator control console. (Figure 4-2)
After starting engine (using the previous procedures)
• On the travel control panel, turn the parking brake
switch to the ON position.
• Shift the High/Low toggle to the gear desired. Hold for
two seconds, then return to center.
• Turn the parking brake switch to OFF and ensure the
gear changed by slowly moving forward and backward
to ensure engagement.

3000C Force Feed Loader 4-5

Operation

Forward And Reverse Braking

Before driving on public roads, check state and local Braking is accomplished by returning the Forward/
laws that may apply to tractors, self-propelled machines, Reverse Directional Control lever to NEUTRAL (center
and towed equipment. Additional lights, mirrors, slow- position). As the lever is moved toward NEUTRAL, the
moving vehicle emblems, or reflectors may be required. speed of travel will slow, allowing the operator to choose
the speed desired. The foot brake maybe also be used
The LeeBoy 3000C Force Feed Conveyor Loader
to slow the machine.
is equipped with a Forward/Reverse variable speed
hydraulic motor that has a two-speed rear-end. The The LeeBoy 3000C Force Feed Loader is equipped
directional control lever controls the speed and with a parking brake located to the right of the operator
direction of the hydraulic pump. (Figure 4-2) beside the 2-Speed gear switch. This brake should only
be used for emergency stopping, parking or changing
between high or low gears. (Figure 4-2)
Travel Mode • To engage the brake, flip switch to the ON position.
• Travel speed is determined by setting the drive motor • To release the brake, flip switch to the OFF position.
switch to AUTO; set engine RPMs to the desired
speed; and the 2-Speed gear shift switch to the HIGH
speed position .
Stopping The Engine
• The farther you move the directional lever either
forward or backward, the faster the machine will travel 1. Move the direction lever to the NEUTRAL position.
in that direction. 2. Stop machine motion by pressing on the brake
pedal.
When using the 2-Speed gear switch
to change speed, the vehicle must be stopped and 3. Move throttle lever to the minimum RPM (turtle)
the direction control lever set to the NEUTRAL position.
position.
4. Flip the parking brake switch to the ON position.
5. Turn ignition key on instrument panel counter-
Work Mode clockwise to the OFF position and remove key.

The Drive Motor switch on the travel control panel has

two settings: Work Low and Auto. (Page 3-6)
When working at the job site, follow these procedures
for moving forward and reverse:
• Shift the machine into low gear using the 2-Speed
gear shift switch.
Note: ALWAYS use the LOW speed position on the
2-Speed gear shift when working.
• Set desired engine RPM.
• Setting the drive motor switch to AUTO allows the
machine to grade at the fastest possible speed with
load.
• Setting the drive motor switch to Work Low allows the
machine to stay at a steady speed, varying only when
using the foot pedal.

4-6 3000C Force Feed Loader

 Operation

OPERATION ADJUSTMENTS 3. Insert safety pins to desired operating height.

(Page 4-6)

Lever Linkages
All lever linkages can be adjusted by loosening the jam
nut on the rod end, then adjusting position of the rod
end. Be sure after making adjustments that the jam nuts
are tightened against the rod ends.

Safety
Moldboard Pin

It is important to set-up the moldboard before operating

the loader. Check the adjustments daily to ensure there
is no interference between the moldboard and the

4
feeder chain assembly. (Figure 4-5)

2
Figure 4-6. Safety Pin Properly Inserted
Never work under the conveyor
without placing safety pins in position. One pin must
be inserted into each conveyor support on each side
beneath the conveyor. When removing pins, be sure
to replace in the stored position above the cylinders.
3
4. Using the conveyor and moldboard lift control levers
(Page 3-4), lower the cutting edges so that all five
cutting edges are flat on the ground. (Figure 4-5)
Figure 4-5. Moldboard and Feeder Chain Assembly 5. Align the moldboard pointers. (Figure 4-7)
1 - Feeder Chains Pointers
2 - Feeder Plate
3 - Cutting Edges
You will need to adjust both the feeder assembly and the
cam roller assembly to set up the moldboard properly.
To prepare machine for these adjustments:
1. Park machine on a flat surface.
2. Raise the rear of the main conveyor into the work
position using the main conveyor lift switch on the
operating control console. (Page 3-3)

Figure 4-7. Moldboard Pointers

3000C Force Feed Loader 4-7

Operation

Feeder Assembly Perform this adjustment as follows:

Adjust the feeder assembly to a height of approximately 1. Check the amount of play in the chains by pulling
two inches off the transition plate using the following up on the center of the chain and check for
procedure (Figure 4-8): approximately one inch of play. If the play is correct,
no adjustment is required. If the chain has too much
slack, proceed with Step 2.

Nuts

2”

Figure 4-9. Feeder Chain Bracket and Bearing

2. Loosen the nuts securing bracket and bearing.
Figure 4-8. Feeder Assembly Height
(Figure 4-9)
1. Lift front of feeder using a lifting hoist.
3. Loosen the jam nut of screw.
2. Loosen jam nuts on both sides of the feeder
assembly support rods. (Figure 4-9)
Jam
NOTE: Ensure cam rollers are not touching while Nut
making this adjustment.
3. Turn nuts on both sides of machine the same
amount, keeping the feeder level.
4. Lock jam nuts. Bolts
5. Lower the feeder and check measurement.
6. Repeat to get the correct height between the feeder
blades and the transition plate.
Figure 4-10. Drive Side of Feeder Chain

Feeder Chains 4. On the drive side, loosen the bolts securing the top
and bottom of the torque hub mount . (Figure 4-10)
The feeder chains pick up material and dump it onto
5. Loosen the jam nut on the adjusting screw for the
the discharge conveyor belt. The feeder chain lever
drive side.
is located on the left side of the operator’s station and
controls the speed of the feeder chain. Pushing the 6. Adjust both screws the same amount, trying to keep
feeder chain lever to neutral slows and stops the feeder both shafts in line with each other and to get the one
chain. Pushing it forward reverses the feeder chain. inch of play required.
(Page 3-6)
7. Tighten jam nuts.
The two chains for the feeder assembly must be
8. Tighten mounting bolts.
adjusted to provide one inch of “play” for proper
operation. 9. Recheck the chain for approximately one inch of
slack. If necessary, repeat the procedure.

4-8 3000C Force Feed Loader

 Operation

Cam Roller Assembly Centering Conveyor Belt

Adjust the cam roller assembly using the following The conveyor belt must be kept centered at all times.
procedure (Figure 4-11): This should be checked daily.
1. Loosen both outer bolts. NOTE: The distance must be the same on both
sides of the belt.
2. Loosen the adjustment bolt.
3. Using a pry bar, raise the roller about 1/2-inch clear The machine must be parked and shut
of the rail. off with all attachments lowered.

4. Tighten outer bolts securely to attach bracket into Be sure to insert safety pins before
place. making adjustments. (Page 4-7, Figure 4-6)

5. Adjust adjusting bolt until touching the frame. To center the conveyor belt:

6. Tighten jam nut securely to fasten bolts into position. 1. Measure the distance from both sides of the belt to
the frame. (Figure 4-12)
3 4 5
2. Determine which side of the belt is closest to the

4
frame. The adjustment will be made on that side of
the belt. If the closest is the drive side, proceed with
Step 3. If the closest is on the bearing side, skip to
Step 8.

Figure 4-11. Cam Roller Assembly on Transition

Plate
1 - Rail
2 - Outer Bolts
3– Frame Figure 4-12. Centering Measurement
4 - Jam Nut
5 - Adjusting Bolt

3000C Force Feed Loader 4-9

Operation

3. Loosen cap screw on the top and bottom of the

drive assembly.
OPERATING CONVEYOR
4. Loosen the jam nut and adjust position of drive by To raise and lower the conveyor on the rear of the
adjusting screw. machine, use the main conveyor lift switch on the
operating control console. (Page 3-4)
5. Allow conveyor to run several minutes, then recheck
measurements. The belt speed is controlled by the engine speed and
how far the conveyor lever is advanced from neutral.
6. If belt is not centered, adjust in the opposite (Figure 4-13)
direction accordingly, or repeat Steps 3 and 4.
When the lever is pulled backward, the belt will move
7. If belt is centered, tighten the jam nut and the top to discharge material to the swivel or truck. By moving
and bottom cap screws. the lever forward, the belt will run in reverse to free up a
8. Loosen bearing support cap screws so the bearing clogged belt.
position can be changed. The deflector hydraulically tilts, raises and lowers to
9. Loosen the lock nut and adjust bolt as needed. direct the material flow into the receiving truck or other
intended location.
10. If belt is still not centered, repeat Steps 8 and 9. If
belt off center, adjust in the opposite direction. Never use hands to free a clogged
belt. Keep clothing and hands away from moving
11. If belt is now centered, repeat Step 7. belt.

Deflector

Conveyor
Belt

Figure 4-13. Conveyor Belt

4-10 3000C Force Feed Loader

 Operation

Lift and Lower Conveyor The operator will need to become familiar with using the
swivel conveyor as the main conveyor could overload
Lift and lower the discharge conveyor (rear) using the swivel if operating too fast. The swivel conveyor
the conveyor switch on the console to the right of the switch is on the console to the right of the operator’s
operator’s station. (Page 3-4) console. (Page 3-4)
This is a three-position lever (the center position is The swivel conveyor is factory-installed, but it can be
OFF). When the lever is moved forward to the UP removed and reinstalled as needed. To remove the
position, the conveyor is raised. When the switch is component:
moved rearward to the DOWN position, the conveyor is
lowered. 1. Park the loader on a level surface. This is critical for
ensuring the assembly is stable once removed.
Raise the front of the conveyor using the conveyor lever
located on the left side of the operator control console. 2. Raise rear main conveyor and install safety support
(Page 4-4, Figure 4-1) pins. (Page 4-4)
3. Raise the swivel assembly high enough to install the
The conveyor must be raised high
rear long leg stands. (Figure 4-16 on the following
enough to allow a truck to be positioned underneath.
page.)

4
Always lower the conveyor when traveling.
4. Lower swivel assembly slowly to take the weight off
If working under the conveyor, be sure locking pins. Remove locking pins. (Figure 4-15)
to insert the safety pins into the cylinders to prevent
injury. (Page 4-7, Figure 4-6)

Swivel Conveyor (Option)

The main conveyor must be fully
raised with the safety pins inserted in the conveyor
supports before operating the swivel.
The operational swivel conveyor gives the operator the
ability to direct material to the right, left or rear of the
machine. The swivel conveyor can move anywhere in
a 180-degree angle from the main conveyor, directing
material wherever you want it to go. This feature allows
the receiving truck to travel beside the loader in the
same direction as it receives material. (Figure 4-14)
Pins
Figure 4-15. Locking Pins

Figure 4-14. Swivel Conveyor on Job Site

3000C Force Feed Loader 4-11

Operation

LOADING MATERIAL
1. Raise conveyor to work height. (For better
performance of the belt tracking, place support pins
Long in holes in the rear stabilizer).
Leg 2. Set the deflector to the desired position.
3. Using the moldboard lever, align the pointers on the
moldboard.
4. Using the conveyor lever, SLOWLY float the
moldboards down until they touch the ground and
take lever out of float.
Short
5. Return to the conveyor lever, lifting the moldboards
Leg
so they are slightly touching the ground.
6. Place the moldboard lever in float at this time. (This
will put the minimum amount of weight on the cutting
Figure 4-16. Leg Stands edges for prolonged life).

5. Raise the swivel assembly high enough to install the 7. Align truck with conveyor.
short leg stands. 8. Set RPM to desired speed (full RPM for maximum
6. Lower the swivel assembly again so the mounting production).
hooks clear the frame. 9. Pull the feeder chain lever to desired speed.
7. Remove all swivel assembly connection hoses from 10. Pull discharge conveyor lever to full speed, unless
the hydraulic bulkhead. Be sure to label each hose using swivel conveyor.
for its location for ease of reinstalling. (Figure 4-17)
11. Using the direction lever, move forward into the
Hoses material. Be sure not to overload the belt.
12. Using the conveyor lever, raise and lower the
front of the conveyor as needed, ensuring the
moldboards are flat on the ground while keeping the
moldboard lever in float.
ALWAYS watch out for overhead
obstacles while operating conveyor.
13. The deflector may be used to position the material in
the material truck or where desired.
14. For quick stopping, apply the foot brake. Release
the brake to resume speed or return the direction
lever to neutral.

Figure 4-17. Connection Hoses

8. SLOWLY drive the loader away from the swivel
assembly.
9. Reinstall the two locking pins for use during
reassembly.
To reinstall the assembly, simply reverse the steps
above.

4-12 3000C Force Feed Loader

 Operation

TRANSPORTING 3. Switch the machine to LOW gear using the 2-Speed

gear switch on the travel control panel. (Page 3-7)
Remember the following guidelines: 4. SLOWLY drive the loader straight forward up the
• Ensure the ramp, trailer and transport vehicle are ramp to position machine in the center of trailer.
strong enough to safely handle the size and weight of The loader should be centered between the left and
this large industrial machine. right side of the trailer.
• NEVER load the machine onto a transport trailer 5. Engage park brake and set engine speed to IDLE.
without assistance from another person serving as a 6. Lower the moldboard and any attachments (without
ground guide. applying down-pressure) once the loader is
• Park the trailer in a clear, level area when loading or situated. Block the moldboard and all wheels on in
unloading the machine. both directions.
• Keep the loading area clear. Work slowly and 7. Turn off the engine. Relieve residual hydraulic
carefully to avoid accidents. pressure by operating all the console control levers
after turning off the engine.
• DO NOT place tie-down chains or cables over or

4
against hydraulic hoses, cylinders or valves, etc., to 8. Secure machine to the transport trailer using the
prevent machine damage. tie-down procedure that follows.
Check local and state regulations for 9. Ensure cab doors and all engine access panels are
height restrictions on the transit route. closed and secured.

Ensure the transport route is free of 10. Cover the exhaust with heavy-gauge plastic to
low bridges and other obstacles that can damage prevent turbo damage. Don’t forget to remove
the machine and/or cause a traffic accident that can before starting the engine!
result in serious injury or even death. 11. Use enough chains with the strength to secure the
loader, ensuring it will not move during transport.
Use extra caution steering when
Connect chains to the factory-installed D-Ring tie
loading and unloading the machine as slight steering
downs provided on various areas of the machine for
changes on ramps and trailers can cause the
transporting purposes.
machine to fall off. Serious injury or even death can
occur.
15. Use enough chains with the strength to secure the
loader, ensuring it will not move during transport.
Unloading
Connect chains to the factory-installed D-Ring tie 1. Remove tie-down chains.
downs provided on various areas of the machine for
2. Start the engine and allow machine to warm a few
transporting purposes.
minutes to ensure the hydraulic pump is providing
sufficient flow to operate all functions properly.

Loading 3. BEFORE backing machine down ramp:

• Ensure the moldboard is raised.
To prevent damage to the machine
undercarriage, frame and components, reduce • Ensure the hauling vehicle has its park brake
speed before wheels come into contact with loading engaged.
ramps or any abrupt change in the surface. The drive •
system or other components can be damaged by
excessive shock. 4. Place the 2-Speed switch into LOW gear.

1. Center the loader with the ramp. 5. SLOWLY move machine down the ramp.

2. BEFORE moving onto the ramp:

• Ensure the hauling vehicle has its park brake
engaged.
• Ensure the moldboard is raised.

3000C Force Feed Loader 4-13

Operation

TOWING
LeeBoy strongly recommends transporting the grader Prepare the machine for towing as follows:
on a truck trailer, but if you must tow the machine for a
1. Block wheels to prevent machine from moving.
short distance, use a tow hitch. A professional towing
service is recommended. 2. Unhook hoses on shifter and plug hoses.
Improper towing methods can result in 3. Using a small pry bar, manually pull shifting lever at
severe personal injury or even death. front of rear-end until it is fully extended.

Stay clear of tow chains or cable, 4. Now push the lever back in.
especially when tension is applied. A broken cable 5. Find center position to disengage gears for towing.
or chain can cause severe injury or even death. DO
NOT allow bystanders near the tow truck and loader 6. On the sides of the rear-end, locate the screw with a
at any time. DO NOT allow the tow chain or bar to square head.
contact any components. 7. Using a caliper, measure the exact extension of the
screw. Record measurement.
Some state and local laws prohibit or
limit the use of tow chains on highways. Check state 8. Turn the screw completely in to release the brakes.
and local regulations before towing with chains.
To return the machine from towing condition to normal
Wheels must be blocked to prevent operation, proceed as follows:
machine from moving while preparing machine for • Push shifting lever at front of rear-end all the
towing. way in.
If the loader must be towed, remember the following • Adjust square head screw to the exact position
guidelines: measured in Step 5 above.
• DO NOT tow for a long distance. Transport it. • Reattach hoses to the shifter.
• Operator must be in the operator’s seat to control
steering and braking while being towed.
• NEVER tow the loader more than 5 mph (8 km/h).
• Ensure the tow truck has sufficient braking capacity to
stop the loader while being towed.
• Ensure the towline or tow bar is in good condition and
strong enough to tow the grader.
Sudden cab movement can cause
the towline or tow bar to break. When turning, keep
the towing angle and speed to a minimum. Proceed
gradually and smoothly, avoiding any sudden turns,
braking or jerky steering movements.

4-14 3000C Force Feed Loader

 Section 5
MAINTENANCE
Page
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Safety Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-5
50-Hour Routine Maintenance. . . . . . . . . . . . . . . . . . . . 5-5
100-Hour or Monthly Routine Maintenance. . . . . . . . . . . . . . 5-5
250-Hour or Quarterly Routine Maintenance. . . . . . . . . . . . . 5-5
500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-6
1000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
2000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
3000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 5-6
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Change Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Change Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . 5-9
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Crankcase Ventilation Filter . . . . . . . . . . . . . . . . . . . . . . 5-11
Diesel Exhaust Fluid (DEF) System. . . . . . . . . . . . . . . . . . 5-11
DEF Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
DEF Dosing Unit Filter. . . . . . . . . . . . . . . . . . . . . . . . 5-13
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Radiator Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . . 5-14

3000C Force Feed Loader 5-1

Maintenance

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Fuel Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . 5-16
Changing Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . 5-16
Changing Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . 5-17
Charge Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Pump Drive Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Planetary Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Alternator Servicing . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Tire Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Replacing Components. . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Moldboard Cutting Edges . . . . . . . . . . . . . . . . . . . . . . 5-23
Moldboard Lift Cylinders. . . . . . . . . . . . . . . . . . . . . . . 5-23
Paddle Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Conveyor Head Pulley Bearing. . . . . . . . . . . . . . . . . . . . 5-25
Conveyor Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . 5-25
Front Conveyor Lift Cylinder. . . . . . . . . . . . . . . . . . . . . 5-26
Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Discharge Deflector Cylinder. . . . . . . . . . . . . . . . . . . . . 5-27
Welding on Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Periodic Maintenance in Storage. . . . . . . . . . . . . . . . . . . 5-29
Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . 5-29
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-30
Conveyor Chain Tension Slack Adjustment. . . . . . . . . . . . . . 5-31
Troubleshooting Chart. . . . . . . . . . . . . . . . . . . . . . . . 5-32

5-2 3000C Force Feed Loader

 Maintenance

GENERAL INFORMATION daily. Worn or damaged parts should be replaced or

repaired promptly to prevent damage to other areas of
This section gives the necessary procedures for routine the machine. Daily inspections should include checking
and general maintenance on the LeeBoy 3000C Force for loose bolts, fluid leaks, worn or damaged hoses, and
Feed Loader. Keep the loader clean and follow all debris or dirt accumulations to prevent potential service
maintenance schedules and procedures to maintain the or safety problems.
machine in top operating condition. The maintenance program should be done based on the
Maintenance must be a planned program that machine “Operating Hours” recorded on the hour meter
includes periodic machine inspection and lubrication or by following the Periodic Schedule shown below.
procedures. The operator should inspect the machine
Table 1-1.Periodic Maintenance Schedule

1000 Hours
500 Hours
250 Hours
100 Hours
50 Hours
10 Hours

Every
Every

Every

Every

Every

Every
SYSTEM ITEM

Loader Lubricate machine. X

Conveyor Check conveyor belt alignment. X

5
Check 2-Speed gear box oil level. X
Check planetary hub gear oil level. X
Inspect hydraulic hoses. X
Replace hydraulic oil charge filter cartridge. X
Hydraulic
Check hydraulic oil level. X
Change hydraulic oil. X
Check pump drive gear oil. X
Check differential oil level. X
Inspect belts, replace if needed. X
Inspect air intake hoses and clamps. X
Inspect alternator and connections. X
Replace engine oil and oil filter cartridge. X
Engine
Check oil level - change at initial 50 hours. X
Check air cleaner indicator. Clean and
X
replace if indicator is red.
Change crankcase ventilation filter. X
Inspect battery cables and connections. X
Electrical
Service battery. X
Replace fuel filter cartridge. X
Fuel
Inspect fuel system hoses and clamps. X
Check coolant level. Fill if needed. X
Cooling
Inspect coolant hoses and clamps. X
Inspect every 2000 hours (or 2 years). Clean or
Diesel Exhaust Fluid (DEF) Tank Filter
replace if needed.
DEF
Inspect every 4500 hours (or 3 years). Clean or
DEF Supply Module Filter
replace if needed.

3000C Force Feed Loader 5-3

Maintenance

SAFETY PINS MAINTENANCE SCHEDULE

You must insert the safety pin into each conveyor Follow all maintenance schedules and procedures
support on each side of the machine beneath the to maintain the machine in top operating order. The
conveyor as shown in Figure 5-1 before performing any maintenance schedule begins with 10-hour, or daily,
maintenance or machine adjustments. This provides maintenance intervals and continues through the 1000-
additional support and safety. hour, or annual, maintenance schedule intervals.
When removing the pins, be sure to put them back into NOTE: When performing any routine maintenance,
the stored position above the cylinders. always include previous routine
maintenance procedures to the higher
NEVER work under the conveyor
hourly schedule.
without placing BOTH safety pins into position.
Preventive maintenance on the loader will provide
years of trouble-free operation. Adjustments can be
performed in the field with ordinary tools.
Engine preventive maintenance, (other than oil, air
and fuel filter changes), can be found in the Engine
Operator’s Manual.
Anytime the loader has been repainted or the decals
removed, damaged or illegible, replace immediately for
Safety safe operation.
Pin
Tool Hazard! ALWAYS use tools
appropriate for the task. Be sure to use the correct
sized tool for loosening or tightening parts.
Changing oil and cleaning the loader
should only be done in a designated area where
the oil and chemicals can be contained. These by-
products should be discarded in accordance with
environmental regulations.

Figure 5-1. Safety Pin Properly Inserted Failure to observe the operating
precautions and warning instructions provided in
this manual can cause serious injury or death. Only
authorized personnel who are properly trained
should operate the LeeBoy Model 3000C Force
Feed Loader.
Do not operate a machine that is
in need of repair. Put an information tag on the
instrument panel that says “DO NOT OPERATE”
and remove key from the ignition switch. Repair all
damage promptly as even minor damage can result
in major system failures.
NOTE: If the machine is operated more than 10
hours per day, follow the “Hour” schedules.
If the machine is operated less than 10 hours
per day, follow the “Periodic” schedules.

5-4 3000C Force Feed Loader

 Maintenance

10-Hour or Daily Routine 100-Hour or Monthly Routine

Maintenance Maintenance
1. Check engine oil. Add more if needed. (Page 5-8) 1. Perform previous maintenance procedures.
2. Check coolant level. Add more if needed. (Page 2. Inspect air intake hoses and clamps.
5-13)
3. Check for loose, missing, damaged or corroded
3. Check air filter. Clean or replace if indicator is red. parts. Repair or replace as necessary.
(Page 5-19)
4. Check pump drive gear oil. Add more if needed.
4. Check hydraulic oil level. Add more if needed. (Page 5-17)
(Page 5-15)
5. Change engine oil and oil filter. (Page 5-8)
5. Check battery cables and connectors. (Page 5-18)
6. Perform any other engine preventative maintenance
6. Check conveyor belt alignment. (Page 4-19) as described in the Engine Operator’s Manual.
7. Check hydraulic hoses for leaks and wear. 7. Check tire pressure.

50-Hour Routine Maintenance 250-Hour or Quarterly Routine

1. Perform previous maintenance procedures. Maintenance

5
2. Lubricate machine. (Page 5-7) 1. Perform previous maintenance procedures.
3. Inspect fuel system and clamps. (Page 5-14) 2. Replace fuel filters. (Page 5-14)
4. Perform any other engine preventative maintenance 3. Replace hydraulic oil filter. (Page 5-17)
as described in the Engine Operator’s Manual. 4. Inspect engine drive belt. Replace if needed. (Page
5-10)
5. Check for damaged, loose, or missing decals.
Replace decals as required. (Page 1-8)
6. Check differential oil level. Add more if needed.
(Page 5-18)
7. Check planetary hub fluid level. Add more if needed.
(Page 5-18)
8. Service battery. (Page 5-18)
9. Inspect coolant hoses and clamps. (Page 5-14)
10. Perform any other engine preventative maintenance
as described in the Engine Operator’s Manual.

3000C Force Feed Loader 5-5

Maintenance

500-Hour or Semi-Annual 2000-Hour or Annual Routine

Routine Maintenance Maintenance
1. Perform previous maintenance procedures. 1. Inspect the Diesel Exhaust Fluid (DEF) filter. Clean
or replace if needed. (Page 5-12)
1. All bearings are sealed and have grease fittings.
These should be greased with multipurpose grease 2. Perform any other engine preventative maintenance
using a grease gun. as described in the Engine Operator’s Manual.
2. Replace air filter. (Page 5-19)
3. Perform any other engine preventative maintenance 3000-Hour or Annual Routine
as described in the Engine Operator’s Manual.
Maintenance
1. Inspect the DEF Supply Module Filter. Clean or
1000-Hour or Annual Routine replace if needed. (Page 5-12)
Maintenance 2. Perform any other engine preventative maintenance
as described in the Engine Operator’s Manual.
1. Drain and flush the hydraulic tank. A drain plug
is located on the bottom of the tank for this
purpose. Clean the strainer screens in the tank.
The recommended hydraulic oil is Citgo All-
Temperature.
2. Perform the 1,000-hour preventative maintenance
as described in the Engine Operator’s Manual.
3. Check for damaged, loose, or missing decals.
Replace decals immediately for operator safety.
4. Perform any other engine preventative maintenance
as described in the Engine Operator’s Manual.

5-6 3000C Force Feed Loader

 Maintenance

LUBRICATION POINTS
Proper lubrication is necessary to maintain the machine at top efficiency. Lubrication points are shown below:

6
4

5
5
2
3 1

Table 1-3. Lubrication Points Schedule

No. ITEM TYPE OF LUBRICANT INTERVAL

1 King Pin Bearings Shell Avania EP Grease 50 Hours
2 Feeder Bearings Shell Avania EP Grease 50 Hours
3 Leaf Spring Pin Shell Avania EP Grease 50 Hours
4 Feeder Pins Shell Avania EP Grease 50 Hours
5 Tie Rod Ends Shell Avania EP Grease 50 Hours
6 Spring Hangers Shell Avania EP Grease 50 Hours
7 Rear Head Pulley Bearings Shell Avania EP Grease 50 Hours

3000C Force Feed Loader 5-7

Maintenance

ENGINE MAINTENANCE
Check Engine Oil
The engine lubrication oil must be kept at a level above
the ADD mark, but not above the FULL mark, on the
engine lubrication oil dipstick.
To accurately check the engine lubrication oil level, park
the machine on a level surface and stop the engine.
ALWAYS stop the engine before
checking the engine lubrication oil level as hot oil
can be thrown, causing serious injury.
Wait five minutes after engine
shutdown before removing the dipstick from the
engine and checking the oil level to assure accuracy. Figure 5-3. Engine Oil Fill Cap
This also prevents filling the engine with too much
lubrication oil. Engine oil should be warm when
checked.
Change Engine Oil
1. Lift engine cover located on the right side (rear) of
machine to access the oil dipstick. (Figure 5-2) The engine oil must be changed according to the
intervals given in the Engine Operator’s Manual.
2. Clean around the engine lubrication oil dipstick
before removing it from the engine. DO NOT change the engine lubrication
oil when the engine and lubrication oil are hot. Hot
3. Removing dipstick from the engine, wipe with a oil can cause serious injury.
clean cloth, then reinsert.
DO NOT change the engine lubrication
oil while the engine is running as serious damage or
engine failure can occur.

Oil The engine lubrication oil filter must be

Dipstick changed when the engine lubrication oil is changed.
While the engine is warm, proceed as follows:
1. Clean the area around the engine lubrication oil
drain.
2. Place a container that has sufficient capacity to hold
Figure 5-2. Engine Oil Dipstick Location
the drained oil directly under the engine lubrication
4. Pull dipstick out of the engine and check that oil oil drain plug.
level is near the full mark on the dipstick.
3. Carefully remove the engine lubrication oil drain
5. To add oil, remove the fill cap located next to the plug.
dipstick. Twist to remove cap and twist to install (use
4. Clean, install and carefully tighten the lubrication oil
15W40 motor oil). (Figure 5-3)
drain plug.
DO NOT overtighten the drain plug.
5. Fill the engine with 15 quarts (14.2 liters) of oil.
6. Reinsert the engine lubrication oil dipstick.
DO NOT start the engine before
changing the oil filter.

5-8 3000C Force Feed Loader

 Maintenance

Change Engine Oil Filter Air Filter

DO NOT change the engine lubrication The air filter indicator is located on the intake of the air
oil while the engine and lubrication oil are hot. filter. (Figure 5-4)
Change when warm only. Hot oil can cause serious
injury.
DO NOT change the engine lubrication
oil filter with the engine running. Serious engine Air
damage or failure can occur. Filter
After the engine lubrication oil has been changed, Box
proceed as follows:
1. Wipe the area around the engine lubrication oil filter
element and its mounting base with a clean cloth.
2. Place a container under the filter element.
3. Use a filter removal wrench to loosen and remove
the filter element by turning it in a counterclockwise
direction. Drain and discard the removed filter
element.
NOTE: Be sure the used rubber gasket is removed
and discarded with the filter element.
NOTE: Comply with environmental laws by
properly discarding used oil.
Figure 5-4. Air Filter Box
As the air filter becomes more clogged, the air pressure
5
increases, causing the indicator to illuminate. When
4. Wipe the inside area of the lubrication oil filter head
this occurs, the air filter must be cleaned or replaced as
using a clean, lint-free cloth.
follows:
5. Put clean engine lubrication oil on the rubber gasket
1. Open clamps securing the cover on the filter
area of the new filter element. Fill the new filter
housing, then remove the cover.
element with the new oil.
2. Remove the filter cartridge.
6. Install the new filter element onto the filter head.
Carefully tighten the filter element (by hand only). 3. Replace with the new filter cartridge.
NOTE: Tighten the filter element as directed by the 4. Reinstall cover and secure with the clamps.
filter manufacturer. 5. Reset the filter indicator by pressing button on top of
the indicator.

3000C Force Feed Loader 5-9

Maintenance

Engine Drive Belt

The engine belt drives the alternator Idler Fan Pulley
and the cooling fan. Check the engine
belt daily for any damage. The engine
drive belt must be replaced if the belt
Water
appears frayed, punctured, badly Alternator
cracked or breaks. Belt damage can Pump
be caused by:
Belt damage can be caused by:
• Incorrect tension.
• Incorrect size or length.
• Pulley misalignment.
• Incorrect installation. Idler
-OR-
• Severe operating environment. (AC Compressor
OPTION) Tensioner Crankshaft Pulley
• Oil or grease on the side of the belt.
Figure 5-5. Engine Belt

Engine must be turned off and the wheels blocked to prevent motion when servicing the
machine to prevent serious injury or death.

Inspect the drive belt for damage regularly. Inspect the 4. Route the new drive belt as shown in Figure 5-10,
belt grooves for debris, uneven/excessive rib wear or except over the water pump pulley.
exposed belt cords. Inspect the back side of the belt
5. Rotate tensioner in the direction shown in Figure
for glazing (high heat), debris or exposed belt cords.
5-9, then finish installing the belt, routing the belt
Cracks across the width of the belt are acceptable,
over the water pump pulley LAST.
but cracks along the length of the belt intersecting with
cracks across the width must be replaced. 6. Slowly release the tensioner to apply tension to the
drive belt.
To replace the belt:
7. Check the alignment of the belt with the tensioner
1. Turn off engine and block the wheels to prevent
and the rest of the front-end accessory drive.
movement while working on the machine.
8. Start the engine and listen for belt “squeal,”
2. Using a 3/8-inch square drive, rotate tensioner
which indicates belt slippage. If you hear the
in the direction shown in Figure 5-10 to relieve
belt squealing, recheck the routing to ensure it is
pressure on the belt. Remove the belt.
installed correctly on each pulley.
NOTE: The spring-loaded belt tensioner must be
Check the engine belt tensioner, pulley and arm for
pivoted away from the drive belt. Pivoting
cracks every 500 hours. If either component shows
in the wrong direction can damage the
damage, register or log onto the Cummins engine
tensioner.
website for access to additional engine information:
3. Inspect the tensioner, idler and drive pulleys for dirt,
https://quickserve.cummins.com/info/index.html
wear and cracks.
NOTE: Do not confuse build-up road dirt with wear.
Remove any debris from the grooves of the
pulleys, clean, check and reuse all pulleys
if not damaged rather than replacing. If
pulleys are damaged, replace before

5-10 3000C Force Feed Loader

 Maintenance

Crankcase Ventilation Filter DO NOT pressure wash or steam

clean this unit to avoid damage the components. Use
The crankcase ventilation filter should be changed every
compressed air to remove any loose debris.
1000 hours (or annually). (Figure 5-6)
1. Engine should be off to change this filter. DEF contains urea, therefore, wear
safety glasses when performing these procedures.
2. Unscrew filter housing. DO NOT get the substance in your eyes. In case of
3. Remove old filter. contact, immediately flush eyes for a minimum of 15
minutes.
4. Insert new filter and reinstall filter housing.
Before servicing any component in the DEF system,
allow the DEF system to purge. You will hear the
pumping noise as the system completes the purge cycle
automatically after shutting down the engine.
1. Shift transmission into neutral.
2. Apply the parking brake.
Crankcase 3. Shut off the engine. Wait at least five minutes after
Filter shutting down the engine for the after treatment DEF
dosing unit to complete its automatic purge cycle.
DO NOT disconnect battery until the

5
purge cycle has completed to prevent damage to the
unit.
4. Place battery master switch in the OFF position.
(Page 5-16)
Figure 5-6. Crankcase Ventilation Filter

Diesel Exhaust Fluid (DEF)

System
The DEF system is an efficient, effective means of
filtering dirt and other contaminates for optimum
machine performance and reducing air pollution from
exhaust emissions. A sensor on the DEF tank header
monitors the level, temperature and quality of DEF in the
tank. The header is mounted on top of the DEF tank and
provides filtered DEF supply from the tank to the after
treatment DEF dosing unit. Both the DEF tank header
and dosing unit have serviceable filters that require
cleaning or replacement. Fill the DEF tank with DEF
fluid at any gas station and be sure to keep the tank full.
DEF Tank
(Figure 5-7)
The DEF system will automatically purge the fluid Figure 5-7. DEF Tank
from the system after shutting down the machine and It’s important to service the DEF
requires no intervention from the operator. system in a clean, dust-free environment to prevent
NOTE: Check the fittings around the DEF tank contamination in the DEF tank that can damage the
header for leaks or any signs of damage after treatment DEF dosing unit.
regularly. DEF leaks will leave a white
deposit around the fittings.

3000C Force Feed Loader 5-11

Maintenance

DEF Tank Filter 4. Disconnect the coolant connectors and cap the
lines to prevent contamination or DEF leakage. (You
The DEF tank filter should be cleaned or replaced every can also use a pair of coolant hose pinch-off pliers
2000 hours, or every two years, whichever is first. The to clamp the lines. Make sure the tank coolant
filter is the first point of contact with foreign elements. hose material is flexible enough.) DO NOT drain the
To clean or replace the DEF tank filter, remove the DEF cooling system. DO NOT spill any coolant into the
header tank assembly using the following procedures. DEF tank.
The DEF lines are connected using quick-release
fittings and must be disconnected in the order 5. Disconnect the DEF connector.
described below. (Figure 5-8) 6. Disconnect the suction DEF connector.
NOTE: It is imperative that you disconnect the 7. Disconnect the back flow DEF connector.
plumbing from the header in the exact order
8. Disconnect the electrical connector by pressing the
described below to prevent accidental DEF
top of the fitting.
contamination of the electrical connector.
9. Remove the header from the tank by removing the
Wear eye protection, gloves and six bolts on the metal ring separating the header
appropriate protective clothing to avoid injury. The from the tank. Slowly and carefully lift the header
coolant lines connect to the after treatment dosing out of the DEF tank, exposing the filter unit, to avoid
unit are hot and under pressure. DO NOT disconnect damaging the filter or other components.
while the engine is running or before the system has
purged and cooled down after shutting down the 10. Remove the clip, pull the filter cartridge out and
engine. Disconnecting the coolant lines before the inspect for cracks, damage and contamination
system cools down may cause coolant to spray and or debris. Clean the filter and reinsert, unless
burn skin on contact. replacing the filter at service interval or if debris or
damage is evident:
1. Complete Steps 1 - 4 on Page 5-11 to prepare
machine for DEF system maintenance. • Discard the filter element and O-ring in
accordance with environmental regulations and
2. Place a container under the DEF tank as a small replace with a new filter element.
amount of DEF may drain from the coolant lines
when disconnected. (Dispose of the fluid in • Also inspect the after treatment DEF dosing unit
accordance with environmental regulations.) DO filter after replacing the tank filter. (Page 5-13)
NOT flush the coolant. 11. Lubricate the O-rings with clean DEF fluid and install
3. Use a clean, damp cloth to wipe the unit to reduce the new filter element (O-ring side facing outward) in
the risk of contamination entering the DEF tank. its seated notch location.
Wipe away any spilled DEF while servicing the DEF 12. Reinstall the filter cartridge into the DEF tank.
tank filter.
13. Reinstall the tank filter header in reverse order
2
1 3

Figure 5-8. DEF Tank Header Assembly

1 - Suction DEF Connector
2 - DEF Connector
3 - Coolant Connectors
4 - Electrical Connector

5-12 3000C Force Feed Loader

 Maintenance

DEF Dosing Unit Filter COOLING SYSTEM

The DEF dosing unit filter prevents foreign objects that The following information covers general maintenance
may be suspended in the DEF from entering the dosing procedures that are most often required. For specific
system, which draws DEF from the tank, pressurizes engine maintenance information, see the Engine
it, and delivers the DEF through a dosing valve. Any Operator’s Manual.
unused DEF is then routed back to the tank. The DEF
dosing unit filter should be replaced every 4500 hours
or three years, whichever comes first. It is located on
the left inside the rear access panel on the driver’s side.
Radiator Coolant
Follow these procedures to replace the dosing unit filter: The radiator surge tank fill cap is located behind a small
access door marked RADIATOR. (Figure 5-10)
1. Follow Steps 1 - 4 on Page 5-11 to prepare machine
for DEF system maintenance. DO NOT remove the radiator surge
tank cap while the engine is still hot. The radiator is
2. Place a container under the DEF dosing unit as a under pressure and the hot water can cause serious
small amount of DEF may drain from the lines when injury.
disconnected. (Dispose of the fluid in accordance
with environmental regulations.) To check the radiator or add coolant:
3. Use a clean, damp cloth to wipe the unit to reduce 1. Open the access door to access the radiator surge
the risk of contamination entering the DEF system. tank cap. (Figure 5-10)
Debris can cause permanent damage and 2. Remove the cap to check ONLY WHEN UNIT IS

5
premature failure in the DEF dosing unit. COOL. Coolant level should be visible.
4. Unscrew the DEF filter cap and remove the 3. If coolant level is low, add coolant. DO NOT overfill.
equalizing element and filter element. (Figure 5-9)
Radiator Surge Fill Cap
5. Discard both the filter element and equalizing
element in accordance with environmental
regulations.
6. Reinstall the new filter and equalizing element.
7. Reinstall and tighten the cap.
NOTE: Lubrication on the DEF filter O-ring is not
required.

Figure 5-10. Engine Radiator Surge Tank Fill Cap

1 2 3
Figure 5-9. DEF Tank

3000C Force Feed Loader 5-13

Maintenance

Replace Radiator Hoses FUEL SYSTEM

Radiator hoses should be replaced if worn or frayed.
Fuel Tank
Replacement parts are listed in Section 7, Illustrated
Parts List (IPL). The fuel level is indicated on the digital display
component on the dashboard.
This procedure should only be
performed when the equipment is not operating. NOTE: Fill the tank to FULL before storing the
loader overnight to reduce moisture accumulation
DO NOT remove the radiator cap while from condensation in the tank.
the engine is still hot. The radiator is under pressure.
Removing the cap could cause serious injury. The operator should NEVER be on
or near the loader while fuel is being added. NO
1. Turn off ignition, remove key, and allow the engine to
SMOKING while filling the fuel tank as all fuels for
cool down before proceeding:
internal combustion engines are flammable. Fill the
2. Remove the radiator surge tank cap. fuel tank only in a designated area where there is
3. Drain radiator into a suitable container (5.5 gallons good ventilation and a fire extinguisher available.
or 20.8 liters). NEVER fill the tank, check fuel level
4. To remove upper hose, loosen the two hose clamps or check for fuel leaks near an open flame or near
and disconnect. If clamps are not damaged, retain equipment that can create sparks.
for installation.
5. To remove lower hose, loosen the two hose clamps
and disconnect. If clamps are not damaged, retain
Fuel Filters
for installation. The fuel filter elements must be replaced as directed in
6. Install new hoses in reverse order of procedures the Engine Operator’s Manual. The fuel filter is located
above. on top of the engine (Figure 5-11) and the fuel separator
is located at the right side of the frame rail (Figure
5-12).
Fuel Filter

Figure 5-11. Fuel Filter Box

Diesel fuel is very flammable. Use
extra caution and DO NOT spill fuel. DO NOT change
the fuel filter while the loader is running. DO NOT
change the fuel filter in an area near an open flame.
DO NOT smoke while changing the fuel filter.

5-14 3000C Force Feed Loader

 Maintenance

Fuel Water Separator

Water and dirt that gets into fuel settles into the fuel
water separator. (Figure 5-13) As it collects, a red float
rises. When the float reaches the line on the separator,
an error code will appear on the PV485 digital display.
It is important to drain it immediately. The fuel water
separator is conveniently located on the right engine
access door.

Fuel If you run out of fuel, it is important

to pump the water separator to prime fuel injection
Separator
lines. Failure to do so can adversely affect
performance.
To drain the water separator:
1. Pull retainer clip from plug to disconnect the
Figure 5-12. Fuel Water Separator Filter
harness. (Figure 5-13)
Replace the fuel filter using the following general
2. Unplug the harness, then unscrew the plug.
procedures:
3. Drain and reinsert components.
1. Stop the engine.

5
2. Put a container under fuel filters before removing
the filter elements.
NOTE: Consider the environment when discarding
used filters and do so according to safe and Pump
lawful practices.
3. Wipe the area around the fuel filter elements and
element mounting heads using a clean, lint-free Filter
cloth.
Body
4. Use a filter removal wrench to loosen and remove
fuel filter elements by turning in a counterclockwise
direction. Drain and discard the removed elements.
5. Wipe the inside area of the filter heads with a clean,
lint-free cloth. Fill the new fuel filter elements
completely with clean fuel.
6. Put clean fuel onto the element rubber gaskets. Clip
7. Install the new fuel filter elements onto the filter
heads. Carefully tighten the elements (by hand Plug
only).
Figure 5-13. Water Separator
DO NOT overtighten the fuel filter
To clean the water separator:
elements onto the filter heads.
1. Follow the previous steps for draining the water
8. Start the engine and check for ANY fuel leaks.
separator.
STOP the engine immediately if any
2. Loosen and remove the filter body and clean it with
fuel leakage is noted. DO NOT start the engine until
light oil.
the leakage problem is corrected.
3. Reinsert and tighten.
NEVER loosen a fuel injector line as
contents are under high pressure. DO NOT try to
bleed air by loosening injector lines.

3000C Force Feed Loader 5-15

Maintenance

HYDRAULIC SYSTEM Changing Hydraulic Oil

The hydraulic motors and the hydraulic cylinders use Changing the hydraulic oil removes the accumulation
the same hydraulic oil reservoir and hydraulic oil supply. of dirt, water and mechanical wear particles from the
hydraulic oil reservoir and system. The chemical
The LeeBoy 3000C Force structure of hydraulic oil changes after continuous
Feed Loader hydraulic system requires clean, use, therefore, new oil is important to ensure correct
contaminant-free oil. Be careful working with the operation of the hydraulic system.
hydraulic system to ensure it is completely clean.
Hydraulic oil that has oxidized or
contains contamination can shorten the expected
service life of the components in the hydraulic
Checking Hydraulic Oil Level system.
1. Make sure all cylinders are retracted, so that oil Use the following procedures to change the hydraulic
flows to tank, ensuring an accurate reading. oil:
2. Wait 10 minutes after engine has been shut down 1. Stop the engine. Allow the hydraulic oil to cool
before checking hydraulic oil. until it is at a warm temperature. Slowly loosen and
Oil level is determined by sight gauge. remove the hydraulic oil reservoir filler cap (Figure
(Figure 5-14) Hydraulic oil should be added if the 5-15). Put a clean, lint-free cloth over the reservoir
oil level falls below the fill line. Never fill above the fill tube opening and secure in place with tape.
black fill line. DO NOT drain the hydraulic oil from
Hydraulic Oil the reservoir when it is HOT. Hot hydraulic oil can
Fill Line cause serious injury. Drain at a warm temperature
only.
2. Carefully remove the plug from the hydraulic
tank. Use a drain collection container of sufficient
capacity to collect the hydraulic oil underneath.
Allow all of the hydraulic oil to drain into the
container.
DO NOT fill the hydraulic oil reservoir
with new hydraulic oil until the suction strainer has
been serviced.
3. Check the hydraulic suction strainer in bottom of the
hydraulic oil tank. Clean if necessary.
4. Install the hydraulic oil reservoir drain plug and
tighten securely.
5. Carefully remove the cloth from the hydraulic oil
reservoir fill tube opening.
6. Refill the hydraulic oil reservoir (recommend Citgo
Figure 5-14. Hydraulic Gauge All Weather/All Temperature Multiviscosity hydraulic
3. If level is low, remove hydraulic oil filler cap to add oil).
hydraulic oil to the tank. DO NOT overfill the hydraulic oil
4. Fill tank to the black fill line on sight gauge. reservoir with oil.

5. Screw the hydraulic oil filler cap back onto the Never let tank run dry. Pump damage
hydraulic tank. will occur.

5-16 3000C Force Feed Loader

 Maintenance

7. Check the oil level in the hydraulic oil reservoir, Charge Filter
again. Add oil if needed.
There are two charge filters, one on each side of the
8. Replace the hydraulic oil filler cap onto the reservoir machine. These filters should be changed when the
filler neck and tighten securely. hydraulic fluid is changed. Simply unscrew the filters,
9. Start the engine. dispose of properly, and reinsert new filters. (Figure
5-16)
10. Check the hydraulic system for any leaks.
Charge Filter

Changing Hydraulic Oil Strainer

The oil strainer is mounted in the hydraulic oil filler
opening under the filler cap. (Figure 5-15)
DO NOT remove the hydraulic filler
cap from the reservoir when it is hot as this can
cause serious injury. Allow hydraulic oil to cool down
to a warm temperature.
To change the hydraulic oil strainer:
1. Remove the hydraulic oil filler cap.

5
2. Remove the six (6) screws securing the strainer,
then remove the strainer and gasket.
Figure 5-16. Charge Filters
3. Install a new gasket, aligning the six screw holes in
the gasket with the mounting holes on the reservoir.
4. Install the new strainer, aligning the holes in the Pump Drive Gear Oil
strainer with the mounting holes of the gasket and
secure the strainer with the six screws. It is important to check the pump drive gear oil level and
fill if needed. (Figure 5-17)
5. Fill the hydraulic oil reservoir with (recommend
Citgo All Weather/All Temperature Multiviscosity To check the pump drive gear oil level:
hydraulic oil). 1. Shut down the machine and let the engine cool.
DO NOT overfill the hydraulic oil 2. Unscrew the dipstick (red cap).
reservoir with oil.
3. The gear oil level should reach the top of the knurl
6. Check the oil level in the hydraulic oil reservoir. Add section on the dipstick.
oil if needed.
4. Fill if needed and reinsert dipstick.
7. Reinstall the hydraulic oil filler cap and tighten
securely.

Pump Drive
Hydraulic Gear Oil
Oil Strainer Dipstick

Figure 5-17. Pump Drive Gear Oil Dipstick

Figure 5-15. Hydraulic Oil Strainer

3000C Force Feed Loader 5-17

Maintenance

Transfer Case
The transfer case is located on front the rear axle.
Planetary
(Figure 5-18)
Hub
To check the transfer case gear oil level: Plug

1. Shut down machine and apply park brake.

2. Unscrew the transfer case gear oil plug.
3. Oil should be level with bottom of plug hole.
4. Fill if needed. Figure 5-19. Planetary Hub Plug

Differential
The differential plug is located at the back of the rear
axle under the machine.
To check the differential gear oil level:
1. Shut down machine and apply park brake.
Transfer Case
Gear Oil Plug 2. Unscrew the differential gear oil plug.
3. Oil should be level with bottom of the plug hole.
4. Fill if needed.

Figure 5-18. Transfer Case Gear Oil Plug

Planetary Hub
The planetary hub is mounted on each side of the rear
axle. (Figure 5-19)
You will need an assistant to properly check the gear oil
level:
1. With assistance from a ground guide, the operator
should slowly drive the machine forward until the
planetary hub plug is at the 3 o’clock or 9 o’clock
position.
2. Shut off the engine and apply park brake.
3. Unscrew the planetary hub plug.
4. Oil should be level with bottom of plug hole.
5. Fill if needed.

5-18 3000C Force Feed Loader

 Maintenance

Differential Oil Plug Batteries contain sulfuric acid and

normally produce explosive gases that can cause
serious injury. DO NOT allow flames or sparks to
come near the battery.
When charging or working near a
battery, always shield your face and protect your
eyes. In case of acid contact with skin or eyes,
flush immediately with water for a minimum of 15
minutes and get prompt medical attention. If acid is
swallowed, call a physician immediately.
When replacing the battery, discard the old battery
properly. Before connecting the battery, be sure the
Figure 5-20. Differential Fluid Fill Location Master Disconnect switch is turned off. The switch
is located on the conveyor control panel left of the
operator. (Figure 5-21)
ELECTRICAL SYSTEM When servicing the electrical system
or welding on the machine, always turn the Master
Battery Servicing Disconnect switch to the OFF position to disconnect
the ground strap from the battery to prevent damage
The loader electrical system is a 12-volt negative ground to the machine electrical system.
system.
NOTE: The electrical system is a negative ground
system. Connect the positive (+) cable to
5
the positive (+) post of the battery. Connect
the ground cable to the negative (-) post of
the battery. It is advisable to disconnect the
negative (-) cable first and reconnect it last.
Reversed polarity can damage the electrical
system.
Clean terminals and battery posts thoroughly and check
that battery cable terminals are tight. Dirty or loose
connections can create high electrical resistance and
permit arcing, which will quickly burn and pit terminals
and posts.
Keep the battery clean by washing it off whenever dirt
buildup is excessive. If corrosion is present around Figure 5-21. Battery Disconnect Switch
terminal connections, remove them and wash with
ammonia solution or a solution consisting of 1/4 lb. (11 kg)
baking soda added to one quart of warm water. Make
certain the vent caps are tight to prevent solution from
entering the cells. After cleaning, pour clean water over
the battery and surrounding area to wash the solution
away. Check vent cap breather openings to make sure
they are open.

3000C Force Feed Loader 5-19

Maintenance

Be sure to keep the battery fully charged during cold Lighting

weather to keep it from freezing. Freezing weather has
little effect on a fully charged battery. Inspect lights for proper operation daily. If a light or
group of lights does not function:
When connecting a booster battery, if necessary for
cold weather starting, connect one end of the first • Check the fuse box panel for a blown fuse.
jumper cable to the positive (+) terminal of the dead • Examine all visible wiring connections, ensuring they
battery and the other end to the positive (+) terminal of are not frayed or damaged, and securely fastened.
the booster battery. Connect one end of the second
jumper cable to the negative (-) terminal of the booster • Check lighting mounts for proper ground.
battery and the other end to the frame of the machine • Remove light lens or casing (if applicable) and check
with the dead battery. bulb. Replace if needed.
DO NOT attach the negative (-) cable • Inspect wiring harness for damage (see Schematics
from the booster battery to the negative (-) post of in Section 6).
the dead battery because a spark could cause an
If broken wires are found, solder together and cover with
explosion.
a shrink-wrap type of plastic covering (preferred) or
electrician’s tape to prevent contamination of the solder
joint by moisture.
If you make any repairs to the wiring harness on the
grader, always replace or repair the protective loom
covering the wiring to prevent future damage to the
wiring harness. Examine the routing of the harness and
ensure it is not subjected to excessive movement, which
often causes broken wiring.

5-20 3000C Force Feed Loader

 Maintenance

Alternator Servicing Dielectric Grease

The alternator supplies electrical current for charging Dielectric grease is a nonconductive, insulating
the battery that provides electrical power to electronic compound applied to electrical connectors. When
controls. The built-in regulator in the alternator controls applied correctly, a high-quality dielectric grease
the voltage output. (Figure 5-22) displaces debris and moisture in the connector. The
proper application of dielectric grease fills any gaps
Alternator
between pins or in the connector which prevents debris
and moisture from creating corrosion of the electrical
components.
Equipment damage can occur if using
low-quality, incompatible dielectric grease.
If not applied or incorrectly applied, corrosion can result
that causes rapid increase in resistance, intermittent
connections, overheating, and a variety of electrical
problems. Numerous electrical issues throughout the
machine can be avoided by the proper application and
use of dielectric grease.
Figure 5-22. Alternator
If the wires must be disconnected from the alternator, be
sure to mark them for proper reconnection.
Use the following precautions to prevent damage to the
alternator for any maintenance performed:
5
• Always disconnect the battery before disconnecting
or connecting the alternator.
• An alternator should never be polarized. DO NOT
ground any alternator terminals or circuits.
• Never disconnect the alternator while the machine is
operating.
• Be certain the wiring is properly connected before
connecting the battery.

Figure 5-23. Correct Application of Dielectric Grease

3000C Force Feed Loader 5-21

Maintenance

To correctly apply dielectric grease: TIRE REPLACEMENT

• Apply a thin, visible, uniform coat using ONLY high-
quality dielectric grease (Dow Corning 4 or equivalent) The tires should be maintained at the proper tire
across the MALE connector as shown in Figure 5-23. pressure and checked monthly. Front tires should
be maintained at 90 PSI while rear tires should be
• Coating too thin may not fill the gaps between maintained at 45 PSI.
pins.
If a tire appears to be low when performing the daily
• Coating too thick may prevent proper check of the machine, measure the pressure to be sure
connection or force pins or seals out. (Figure of proper inflation.
5-24)
The rim and tire assemblies for the
• Plug in the male connector. wheels are very heavy and must be supported when
DO NOT force connector to lock if too lug nuts are removed.
much grease has been applied. Engine must be turned off and the
Excessive grease application does wheels blocked to prevent motion when servicing the
not allow a proper connection by preventing the machine.
plugs from locking into place, and can cause damage 1. Turn off engine and block the wheels to prevent
to the connector seals. movement while working on the machine.
2. Loosen lug nuts.
3. Release any air that remains in the tire.
4. Use a jack or hoist to lift the side of the machine.
5. Place supports under the machine.
6. Attach a sling or other support to the tire.
7. Remove the eight (8) lug nuts from the wheel.
8. Release any air that remains in the tire.
9. Using standard tire removal tools, remove the tire
from the wheel.
10. Install new tire on the wheel.
11. Add air. Measure PSI using tire pressure gauge.
Inflate tire to proper PSI (90 PSI for front tires; 45
PSI for rear tires).
12. Align the mounting holes with the studs on the hub.
13. Reinstall the eight lug nuts.
14. Torque the lug nuts in a diagonal pattern to 300 ft-lb
(407 N.m).
15. Remove supports and lower jack.

Figure 5-24. Incorrect Application of Dielectric

Grease

5-22 3000C Force Feed Loader

 Maintenance

REPLACING COMPONENTS Moldboard Lift Cylinders

The moldboard cylinders are located on both sides of
Moldboard Cutting Edges the machine behind the moldboard. These cylinders
The moldboard cutting edge needs to be replaced if should be replaced if damaged or inoperable.
worn. (Figure 5-25) Before breaking circuit connections,
Engine must be turned off and the ensure power is off and system pressure has been
wheels blocked to prevent motion when servicing the released. Lower all vertical cylinders, discharge any
machine. Also block moldboard to prevent injury. accumulators, and block any load that could move
and generate pressure.
Replace the cutting edge as follows:
NOTE: Plug and cap all lines and ports when
1. Raise the moldboards off the ground. disconnected to prevent entry of dirt into
2. Turn off engine and block the wheels to prevent the system.
movement. Block moldboard off the ground as high Hoses Pins
as possible.
3. Clean the area around the cutting edge.
4. Remove the four plow bolts, washers and nuts
securing the cutting edge. Remove cutting edge.
5. Attach a new cutting edge with the plow bolts,

5
washers and nuts .
6. Torque nuts to 105 ft-lb (145 N.m).
7. Lower moldboard, ensuring it is flat on the surface.

Cylinder

Figure 5-26. Moldboard Lift Cylinders

Moldboard Cutting Edges 1. Place a container under the cylinder to catch any
hydraulic oil when the lines are disconnected.
2. Disconnect and label the two hoses connected to
cylinder fittings. (Figure 5-26)
3. Remove the two clevis pins and cotter pins,
securing cylinder.
4. Remove cylinder from machine.
5. Install new cylinder.
6. Reinstall the two clevis pins and cotter pins.
7. Reconnect the two hydraulic hoses.
Figure 5-25. Moldboard Cutting Edges
8. Add hydraulic oil, if needed.
9. Start the engine and operate the cylinder to check
for any leaks and proper operation.

3000C Force Feed Loader 5-23

Maintenance

Paddle Blades Conveyor Belt

The paddle blades need to be replaced when damaged. The conveyor belt weighs nearly
(Figure 5-27) 400 pounds. It will require more than one person to
replace the belt.
Engine must be turned off and the
wheels blocked to prevent motion when servicing NOTE: When installing a belt, use the old belt to
the machine. pull the new belt onto the machine.
Replace the paddle blade as follows:
Deflector
1. Turn off engine and block the wheels to prevent
movement while working on the machine.
2. Clean the area around the paddle blade.
3. Remove the four plow bolts and nuts securing the
paddle blade to the chain assembly. Remove the
paddle blade.. Conveyor
4. Attach a new paddle blade and reinstall the four Belt
plow bolts and nuts.
5. Torque plow bolts to 150 ft-lb (205 N.m).
Paddle Blades

Figure 5-28. Conveyor

For conveyor belt replacement, proceed as follows
(Figure 5-28):
1. Move the existing belt so that the belt joint is on the
top surface near the conveyor head pulley bearing.
2. Remove the belt lacing pin to disengage the belt.
3. Attach one end of the new belt to the top of the old
belt. Attach the belts together with the lacing pin.
4. Slowly thread the new belt around the pulleys back
to the tail pulley group while removing the old belt
from the conveyor.
5. Stop the machine when the end of the new belt is on
Figure 5-27. Paddle Blades top of the pulley group.
6. Remove lacing pin and move old belt clear of the
area.
7. Secure the two ends of the new belt together with
lacing pin.
8. Check that the new belt is properly adjusted and
centered.

5-24 3000C Force Feed Loader

 Maintenance

Conveyor Head Pulley Bearing Conveyor Lift Cylinders

This procedure should only be Before breaking circuit connections,
performed while the machine is not operating. ensure power is OFF and the system pressure
has been released. Lower all vertical cylinders,
1. Check that machine is turned off and remove key
discharge any accumulators, and block any load that
from the ignition.
could move and generate pressure.
2. Remove the two caps screws and associated
NOTE: Plug and cap all lines and ports when
hardware on the bearing. (Figure 5-29)
disconnected to prevent dirt from entering
3. Slide the bearing from the shaft and remove from the system.
machine.
1. Insert safety pins into conveyor support. (Page
4. Clean mounting surface. 5-4) Or use a hoist when replacing conveyor lift
5. Slide new bearing onto shaft. cylinders.

6. Reinstall front cap screw through bearing mount 2. Place a container under the cylinder to catch
and hole in frame. hydraulic oil when the lines are disconnected.
(Figure 5-30)
7. Attach nut and washers to cap screw, but do not
tighten. 3. Disconnect and label the two hoses connected to
cylinder fittings.
8. Reinstall rear cap screw through a washer, then
through the adjusting bolt and mounting hole in the 4. Remove the two clevis pins and clip pins attaching

5
frame. the cylinder to the frame and conveyor.

9. Reattach nut and washers to cap screw. 5. Remove old cylinder from machine and replace with
new cylinder.
10. Torque both nuts to 375 ft-lb (508 N.m).
1. Reinstall the two clevis pins and clip pins to secure
11. Lubricate bearing. the cylinder.
2. Connect the two hydraulic hoses.
3. Add hydraulic oil, if needed.
4. Start the engine and operate the cylinder to check
for leaks and for proper operation.

Conveyor Head Conveyor

Pulley Bearing Lift Cylinders

Figure 5-29. Conveyor Head Pulley Bearing

Figure 5-30. Conveyor Lift Cylinder

3000C Force Feed Loader 5-25

Maintenance

Front Conveyor Lift Cylinder Steering Cylinder

Before breaking circuit connections, Before breaking circuit connections,
ensure power is OFF and the system pressure ensure power is OFF and the system pressure
has been released. Lower all vertical cylinders, has been released. Lower all vertical cylinders,
discharge any accumulators, and block any load that discharge any accumulators, and block any load that
could move and generate pressure. could move and generate pressure.
NOTE: Plug and cap all lines and ports when NOTE: Plug and cap all lines and ports when
disconnected to prevent dirt from entering disconnected to prevent dirt from entering
the system. the system.

Pin

Steering Cylinder
Hoses

Figure 5-32. Steering Cylinder

Cylinder
1. Place a container under the cylinder to catch
hydraulic oil when the lines are disconnected.
2. Disconnect and label the two hoses connected to
Pin cylinder fittings. (Figure 5-32)
3. Remove the two nuts and clip pins attaching the
cylinder to the axle and king pin.
4. Remove old cylinder from machine and replace with
new cylinder.
Figure 5-31. Conveyor Lift Cylinder
5. Reinstall the two nuts and clip pins to secure the
1. Place a container under the cylinder to catch
cylinder.
hydraulic oil when the lines are disconnected.
6. Connect the two hydraulic hoses.
2. Disconnect and label the two hoses connected to
cylinder fittings. (Figure 5-31) 7. Add hydraulic oil, if needed.
3. Remove the two clevis pins and clip pins attaching 8. Start the engine and operate the cylinder to check
the cylinder to the frame and conveyor. for leaks and proper operation.
4. Rest conveyor on blocks.
5. Remove old cylinder from machine and replace with
new cylinder.
6. Reinstall the two clevis pins and clip pins to secure
the cylinder.
7. Connect the two hydraulic hoses.
8. Add hydraulic oil, if needed.
9. Start the engine and operate the cylinder to check
for leaks and proper operation.

5-26 3000C Force Feed Loader

 Maintenance

Discharge Deflector Cylinder WELDING ON MACHINE

Before breaking circuit connections,
ensure power is OFF and the system pressure
has been released. Lower all vertical cylinders,
discharge any accumulators, and block any load that
could move and generate pressure.
NOTE: Plug and cap all lines and ports when
disconnected to prevent dirt from entering
the system.
There is a discharge deflector cylinder on each side of
the conveyor.
Note: Replace one cylinder at a time so the other
supports the deflector.
1. Place a container under the cylinder to catch
hydraulic oil when the lines are disconnected.
Figure 5-34. Welding
2. Disconnect and label the two hoses connected to
cylinder fittings. (Figure 5-33) If the machine has been damaged or metal parts worn
due to extensive use, minor welding may be necessary
3. Remove the two clevis pins and clip pins attaching

5
for repair. Welding is very dangerous. Only individuals
the cylinder to the frame and conveyor.
who are properly trained should weld in a dedicated
area away from others as even looking at ultraviolet light
Discharge Deflector Cylinder
from the arcing can cause serious eye injury.
Welding hazards include toxic fumes, harmful dust,
light radiation, burns, combustion from sparks and the
potential for extensive damage to the eye. There is also
a danger of electric shock. If combustible or flammable
materials are nearby, the heat and sparks produced by
welding can cause fires or explosions.
Electrical current can ignite fire, cause an explosion or
damage machine components, therefore it is critical
to turn off power to the machine. It is also important to
grind off the paint to ensure proper ground on the area
being welded.
DO NOT weld on or near fuel tanks.
Figure 5-33. Deflector Cylinder DO NOT weld near electrical
4. Remove old cylinder from machine and replace with components and harnesses. All components should
new cylinder. be protected from heat and welding sparks.
5. Reinstall the two clevis pins and clip pins to secure
the cylinder.
6. Connect the two hydraulic hoses.
7. Add hydraulic oil, if needed.
8. Start the engine and operate the cylinder to check
for leaks and for proper operation.

3000C Force Feed Loader 5-27

Maintenance

Before welding on the machine: WINTERIZING FOR STORAGE

PREPARE:
Perform the following procedures to prepare the machine
• Clear the area of any fire hazards, flammable liquids for winterizing and storage.
and solids, or any items that could catch on fire.
1. Store the machine in a dry, protected area:
• Ensure a fire extinguisher is available to the work area.
• Cover seat with plastic. Place a “DO NOT
• Hang welding blanket(s) around and underneath the OPERATE” tag on the main control panel.
work area. • Cover all exposed control panels with tarps or
• Paint and rust should be removed from the welding plastic.
area to prevent arcing in other areas or components. • Ensure all cab doors and windows are closed and
An indirect ground can cause arcing that will damage seal properly.
machine components. Only connect the ground to
• Ensure the tires are properly inflated.
the component being welded. DO NOT connect the
ground to other bolted assemblies, wheels, bearings, • Replace worn or damaged decals if needed.
motors, tracks, torque hubs, etc. 2. Inspect the machine thoroughly and repair worn or
DISCONNECT: damaged parts. Inspect all hoses, couplers, fittings
and cylinders. Tighten loose fittings and replace any
• Turn the master battery switch to the OFF position. worn hoses found.
• Disconnect the battery positive and negative 3. Lubricate all grease points:
terminals.
• Coat all exposed cylinder shafts with lithium-based
• Disconnect Plus 1 controller(s). grease.
• Disconnect engine ECU(s) controller (if equipped). • Ensure all exposed threads are lubricated.
• Disconnect engine DEF controller (if equipped). • Ensure cables are lubricated and move freely.
• If machine has truck chassis: Disconnect the battery • If the machine has high- and low-speed chains, be
positive and negative terminals and unplug the ECU(s) sure they are oiled.
for the engine, transmission and ABS systems if 4. Check air filter. Clean or replace air filter elements if
equipped. Refer to the truck owner manual for any needed.
other recommendations.
5. Check engine oil level and fill if needed.
DO NOT MAKE MODIFICATIONS TO THE MACHINE.
ONLY weld if needed for repair purposes. Weldment • Drain dirty engine oil, fill with new oil and run the
modifications to the machine can void your warranty. engine five minutes to allow the oil to penetrate
components.
To avoid the danger of exhaust fume
poisoning, DO NOT operate the engine in a closed
building without proper ventilation. Check hydraulic oil
sight gauge and fill if needed.
Hydraulic oil that is contaminated
must be drained, the filter elements replaced and
the hydraulic tank refilled. Failure to perform this
maintenance procedure if needed could result in
premature failure of the pumps or motors.
6. Ensure the fuel tank is full to prevent condensation
in the fuel tank. Add cold-weather additive when
appropriate.
7. If machine is equipped with Diesel Exhaust Fluid (DEF),
ensure the DEF tank is full.

5-28 3000C Force Feed Loader

 Maintenance

IF machine is equipped with DEF and Periodic Maintenance in Storage

is stored for more than one year, replace the DEF fluid
before operating to prevent SCR system malfunction
If storing the machine more than two months, perform
and/or damage. the 100-Hour routine maintenance procedures for every
100 hours the machine is stored. (Page 5-5)
8. If machine is equipped with a citrus tank, ensure the
tank is full to prevent rust. Also be sure to:
9. If machine is equipped with water tank(s), the tank • Reinstall the battery to start the engine and allow
should be drained. The pump and filter must also be the engine to warm until all machine functions are at
purged to prevent freezing. operating temperature at least twice per month.
10. If machine is equipped with windshield washer bottle, • Keep battery fully charged and check the electrolyte
ensure the bottle is full of window washer fluid with a level regularly.
cold-weather blend.
• Check the hydraulic fluid on a regular basis for
11. Perform specific gravity test on engine coolant. Drain possible moisture contamination. This is especially
and replace or fill with antifreeze mixture to prevent important in climates with varying temperatures and
freeze damage if needed. humidity as condensation can develop inside the
KUBOTA ENGINE NOTICE: If not using anti-freeze, hydraulic tank.
open the cock at the bottom of radiator and remove the
pressure cap to drain water completely. Leave the cock
open. Place a “No Water” sign on the pressure cap. Removing from Storage

5
12. Disconnect battery, adjust the electrolyte level, and
1. Perform maintenance procedures described above.
recharge it. Store battery inside in a cool, dry place.
Ensure breakers are in the OFF position. 2. Check all fluid levels, belt tensions, and bolt torques.
13. Remove steering control boxes and electrical cords. 3. Replace battery.
Store inside in a cool, dry place.
4. Replace alternator belt.
• If equipped with any plugged-in remote sensors
(i.e., sonic auger sensor), disconnect, remove and 5. Clean any excess grease or rust inhibitor from all
store inside in a cool dry place. exposed cylinder rods, seals and O-rings.

14. Cover the exhaust and intake filter. Be sure to seal 6. Start engine and allow machine to warm before
the exhaust cover with tape to prevent moisture from driving out of storage.
entering, especially if storing outside.
15. If the machine is equipped with a propane system,
remove the propane gas bottle and store in a safe area
away from the machine. Purge the gas system and
seal connection(s).
16. Lower machine components and attachments (i.e.,
screed, broom, blade, etc.) to the lowest position,
resting on blocks to prevent ground contact or
pavement damage.
17. Clean the machine, including the undercarriage. Paint
chipped or rusty areas to prevent further rusting. Lock
all lockable panels, cab doors and spare tire. Remove
ignition key and store keys in a safe place.
18. If storing machine for an extended time, run the engine
five minutes every two to three months (under no load)
to keep engine free from rust caused by moisture in
the air. If you do not run the engine for six months or
longer, apply engine oil to the valve guide and stem
seal before starting.

3000C Force Feed Loader 5-29

Maintenance

TROUBLESHOOTING
Grease
O-Ring
Hydraulic Motor Installation Shaft
Splines
(Required)

Start-Up Procedure
Pre-Start
If the hydraulic system is down as a result of a major
component failure: + +
1. Drain and clean the tank and system components
(hoses, valves, fittings and cooler) to ensure it is
free from metallic debris and other contamination. Capscrew Capscrew
Failure to do so may result in damage to the pump(s) (or Bolt) (or Bolt)
and/or other components on start-up.
2. Change all the filters.
Figure 5-35. Hydraulic Motor Mount
3. Change the fluid. On large systems where the cost
of changing the fluid may be prohibitive, the fluid To avoid contamination:
should be flushed until a cleanliness level of ISO
4406 18/16/13 or better is achieved.
• Remove all matter from around the ports of the
motor and the threads of fittings.
• Fill the case of the motor being used (piston-type,
Installation and Start-Up gear motor, gerotor motor, geroller motor or vane
motor) with clean hydraulic fluid through the highest
When installing hydraulic motors, it is important that the
mounting flange of the motor makes full contact with
case drain port and connect the case drain line.
the mounting surface of the application. (Figure 5-35) Failure to do so will result in damage to the motor
Mounting hardware of the appropriate grade and size through inadequate lubrication on start-up.
must be used: • Units that are mounted vertically with the shaft up
1. Use Grade 8 socket-head capscrews to attach the require special attention to ensure the fluid level in
motor. the case is high enough to lubricate the front shaft
bearing(s).
2. Install lock washer over capscrew.
Once all system connections are made, the motor
3. Apply Loctite 243 (blue) to the capscrew threads.
should be run for 15 - 30 minutes at no-load and half-
4. Install extra thick, hardened H-D thick washers over speed to bleed air from the hydraulic system.
the capscrew.
5. Install the capscrew-hardened washer and lock
washer in the SAE two-bolt flange.
6. Torque the capscrew to the wet torque value
defined for the capscrew grade and size.
It is CRITICAL to use the correct
mounting hardware.
Hubs, pulleys, sprockets and couplings must be
properly aligned to avoid inducing excessive thrust or
radial loads. Although the output device must fit the
shaft tightly, a hammer should never be used to install
any type of output device onto the shaft. The port
plugs should only be removed from the motor when the
system connections are ready to be made.

5-30 3000C Force Feed Loader

 Maintenance

Conveyor Chain Tension Slack 45º

Adjustment
The conveyor chains will need periodic adjustment. 45° to Vertical
Generally, the slack of a roller chain should be on the Chain Tension
lower side. (Figure 5-36) S S
TL
Adequate slack (S) is about four (4) percent of the span
for normal drives, but the slack should be about two (2) S - SLACK

percent of the span for the auger chains: TL - TANGENT LENGTH

• Vertical drive or close to vertical drive.

• Center distance between two shafts is greater than
three (3) feet.
• Chain is operated under heavy load and high
Horizontal to 45° Chain Tension
frequency of on and off drive.
• Direction of the drive is often changed.
TL
45º
Conveyor chains must have a slack of
1/4 to 3/8 inches. To measure deflection, exert 40 -
60 pounds of force to chain in either direction.

5
S

S
Figure 5-36. Chain Slack Adjustment for Proper
Tension

REQUIRED MID-SPAN MOVEMENT

Tangent Length (TL) Between Sprockets in Inches (Centimeters)
10 (25) 20 (51) 30 (76) 50 (127) 70 (178) 100 (254)
Tangent Length Between Sprockets in Inches (Millimeters)
Horizontal 0.4 - 0.6 0.8 - 1.2 1.2 - 1.8 2.0 - 3.0 2.8 - 4.2 4.0 - 6.0
To 45° (10 - 15) (20 - 30) (30 - 46) (51 - 76) (71 - 107) (102 - 152)
45° To 0.2 - 0.3 0.4 - 0.6 0.6 - 0.9 1.0 - 1.5 1.4 - 2.1 2.0 - 3.0
Vertical (5 - 8) (10 - 15) (15 - 23) (25 - 38) (36 - 53) (51 - 76)

3000C Force Feed Loader 5-31

Maintenance

Troubleshooting Chart
The troubleshooting charts below identify the most If the problem persists, see your authorized LB
common symptoms of failure. Use these charts to help Performance Dealer.
identify the failed component and possible remedies.

Table 1-1. Troubleshooting Chart

SYMPTOM CAUSE REMEDY
Battery low. Check batteries.
Ignition switch defective. Check ignition switch.
Engine won’t turn over. Controls not in neutral. Check safety neutral switches.
Engine ground corroded. See Engine Operator’s Manual.
E-STOP is engaged. Manually release emergency stop.
Low fuel level. Check fuel in tank.
Contaminated fuel. Drain fuel tank and refill.
Engine won’t start but does
Check fuel cut-off.
turn over.
Fuel flow cut-off. Check power to fuel cut-off.
See engine manual.
Hydraulic fluid level low. Check hydraulic oil level.
Drive cable improperly attached.. Check drive cable connections.
Machine won’t move.. Parking brake not released. Release emergency stop brake.
Drive motor defective. Check drive motor.
Hydraulic pump pressure too low. Check hydraulic pump pressure.
Hydraulic oil level too low. Check hydraulic oil level.
Hydraulic control valve
doesn’t function. Relief valve stuck. Check relief valve to see if stuck open.
Suction filter clogged. Check hydraulic suction filter.
Parking brake switch defective. Check parking brake switch.
Parking brake will not
Brake circuit not complete. Check wire connections.
release.
Solenoid valve defective. Check solenoid valve.
Hydraulic fluid level low. Check hydraulic fluid level.
Conveyor belt inoperable.
Hydraulic filter clogged. Check hydraulic fluid filter.
Insufficient pressure in brake
Foot pedal brake doesn’t Check pressure at caliper (should be 1700 psi).
system
function.
Pressure switch defective. Check charge valve.
Conveyor belt locks. Conveyor jam. Run conveyor belt in reverse to release jam.
Loosen lock nut, then tighten set screw back
Conveyor belt slips. Conveyor belt too loose. to lock nut. Tighten lock nut. Repeat until belt
does not slip.

5-32 3000C Force Feed Loader

 Section 6
SCHEMATICS
Page
Group, Relays, Grid Heater. . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Panel, Instrument, Top Right (1 of 2). . . . . . . . . . . . . . . . . . . . . 6-5
Panel, Instrument, Top Right (2 of 2) . . . . . . . . . . . . . . . . . . . . . 6-7
Panel, Instrument, Lower Right . . . . . . . . . . . . . . . . . . . . . . . 6-9
Harness, Main (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Harness, Main (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Engine (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Harness, Engine (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Schematic, Electrical (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Schematic, Electrical (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Harness, Emission Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Hydraulic Schematic (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . 6-25
Hydraulic Schematic (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . 6-27
Hydraulic Hose Schematic (1 of 3). . . . . . . . . . . . . . . . . . . . . 6-29
Hydraulic Hose Schematic (2 of 3). . . . . . . . . . . . . . . . . . . . . 6-31
Hydraulic Hose Schematic (3 of 3). . . . . . . . . . . . . . . . . . . . . 6-33

3000C Force Feed Loader 6-1

Schematics

NOTES

6-2 3000C Force Feed Loader

 Schematics

GROUP, RELAYS, GRID HEATER

Part # 1013393

5A
15A 15A

10A

67

250A

175A

Figure 6-1. Schematic of Grid Heater Relays

3000C Force Feed Loader 6-3

Schematics

NOTES

6-4 3000C Force Feed Loader

 Schematics

PANEL, INSTRUMENT, TOP RIGHT (1 OF 2)

Part # 1014275
CONNECTOR FOR
LOAD RESISTOR
B A

WHT
BLU
ORN
ORN
BLU

ORN
ORN

BLU
HORN
TOP

WHT
WAIT TO START DEFLECTOR
CENTER
RED
BLU GRN

BOT
BLU
BLU
RED

IGNITION

FRONT REAR

PUR
WINDOW WINDOW

BRN

RED
PUR
RED
BRN
BEACON

ORN
MC

GRN
WHT
RED
BRN
LEFT FILTER BLU

RED

CW
RIGHT FILTER REAR WIPER GRN

CAN SHIELD
RED
BLU
BRN

REAR WIPER WHT

FRONT WIPER ORN

FRONT WIPER LT BLU

RED

67
PUR

CAN SHIELD
RED

BLU
DOME LIGHT BRN

RED
BLU

CP PUR

PUR

CE
CF

Figure 6-2. Schematic of Instrument Panel, Top Right - 1 of 2

3000C Force Feed Loader 6-5

Schematics

NOTES

6-6 3000C Force Feed Loader

 Schematics

PANEL, INSTRUMENT, TOP RIGHT (2 OF 2)

Part # 1014275

TERMINAL
CW

CONNECTOR FOR
LOAD RESISTOR

CE
CF

67

CP
CS
TERMINAL MC

Figure 6-3. Schematic of Instrument Panel, Top Right - 2 of 2

3000C Force Feed Loader 6-7

Schematics

NOTES

6-8 3000C Force Feed Loader

 Schematics

PANEL, INSTRUMENT, LOWER RIGHT

Part # 1011646

ESTOP THROTTLE

CE

BLU

RED
67
BLU
RED

PRP

Figure 6-4. Schematic of Instrument Panel, Lower Right

3000C Force Feed Loader 6-9

Schematics

NOTES

6-10 3000C Force Feed Loader

 Schematics

HARNESS, MAIN (1 OF 2)
Part # 1011644
8" 8"
DT06-2S RED(36) 1 1 RED/WHT(37) DT06-2S
SM CONV DEF BLK(64) 2 2 BLK(64) SM CONV DEF
2" RED/WHT(08)
8" 8"
DT06-2S GRN(34) 1 1 GRN/BLK(35) DT06-2S
SM CONV LIFT BLK(64) 2 2 BLK(64) SM CONV LIFT
2" 1/4" FEMALE
8" 8"
DT06-2S WHT(32) 1 1 WHT/BLK(33) DT06-2S SPADE
SM CONV SW BLK(64) 2 2 BLK(64) SM CONV SW 2"
2"
8" 8" BRAKE
DT06-2S ORN(18) 1 1 ORN/WHT(19) DT06-2S
BLK(64) 2 LIGHT
MAIN CONV LIFT 2 BLK(64) MAIN CONV LIFT
2"
DT06-2S BLU(16) 1 8" 8" 1 BLU/RED(17) DT06-2S 2"
BS C4A
DT04-2P DPT06-4S HYD TEMP MAIN DEF BLK(64) 2 2 BLK(64) MAIN DEFBS
1 BLK 10G(45) ORN/WHT(62) DT06-2S
BRN/YEL(21) SWIVEL SOLENOID
2 RED 10G(42)
RED(22) 1 3 RED 10G(43) 1 BLU/WHT(39)
BLK(64) 2 4 RED10G(44) 2 BLK(64)

12" FUEL SENDER

20" RTS 9" 2"
15" BLU(20)
DT06-2S
1 YEL(40) 56"
HD36-24-31ST 19" 2 GRN(41)
57" 2" DT06-2S
1 RED/WHT 7" SWIVEL SOLENOID
2 YEL/RED 1 BLU(38)
3 YEL 2 BLK(64)
4 BLU/WHT 4" 6" 1" 35" 60" 40" 6"
5 YEL
MC 84"
6 BLU WORK LIGHT
7 ORN BLU(06.2)
8 RED/WHT 10" OVER REV
23"
9 WHT 28" DT06-2S RED/WHT(08)
12" 8"
10 BLU 12" 1 GRN(61)
11 SHIELD 3" 2 BLK(64)
12 BLK 2"
8" HYD FILTER INDICATOR "R" 14"
13 PRP WORK LOAD BRAKE 1/4" FEMALE
14 PRP/WHT DT06-2S DT06-2S LIGHT SPADE
15 GRN/WHT SC PRP(46) PARK BRAKE 2"
DT06-8S 3" 1 BLU/WHT(04)
16 BLU PRP(46) 1 2 BLK(64) 1 RED/WHT(01)
17 BLU/RED 1 GRN(34) 7" DT06-2S 2 BLK(64)
PRP/WHT(47) 2 2 GRN/BLK(35)
18 ORN CF PNK(29) YEL/RED(28) DT04-3P 2 SPEED HI CONVEYOR NEUTRAL RED/WHT(31)
19 ORN/WHT 3 RED(36) CBU
DT06-4S 4 RED/WHT(37) 1 YEL(03) YEL(05.1) YEL(05.2)
20 BLU LO OIL CUTOFF(OPTION) 4" A ORN(60) 2 BLK(64)
21 BRN/YEL 5 WHT(32)
6 WHT/BLK(33) B ORN/YEL(07)
22 RED C GRN(61) 4"
23 WHT/BLK 7 BLU(38)
24 YEL 8 BLU/WHT(39) 6" 16" YEL(05.2)
25 RED 7" 6" 6"
DT06-2S 6"
26 GRN NEUTRAL START SWITCH DESTROKE
27 BLK/WHT YEL(05) A 13" 11" 1 RED/WHT(62)
28 YEL/RED YEL(05.1) B 2 BLK(64) HYD FILTER INDICATOR "L"
29 PNK 14" 4" 12" 6"
FEED NEUTRAL
30 BRN 2 PIN WEATHERPAC
31 RED/WHT TOWER, MALE PINS PRP/WHT(47)
60" 6"

67
13"
3" YEL(05.3)
DT06-2S
2 SPEED HI
1 YEL/RED(02)
WORK LIGHT 2 BLK(64)
BLU(6.1)

GROUND 4" 9" +12VDC

12"
15" 3/8" 3/8"
13" BLK(45) RED(42)
GROUND RED(43)
40"
3/8" RED(44)
BLK(64)
15" HORN
BLK/WHT(27)
27"

2"

DT06-4S
CNAV
22" DT06-12S
29"
1 BLK(12)
1 GRN(26) C5 2 PRP/WHT(14)
2 YEL(24) 3 PRP(13)
3 RED(25) 4 GRN/WHT(15)
4 BLK(64) 22" BACK-UP 5 YEL(05.3)
15" ALARM 6 WHT/BLK(23)
DT04-4P RED(60) 7 WHT(09)
CRTL 8 LT BLU(10)
9 SHIELD(11)

1 YEL(40) 14"
2 ORN(60) DT04-4P
3 BRN(30) CLTL
4 BLKT(64)

1 GRN(41)
2 ORN(60)
3 BRN(30)
4 BLKT(64)

Figure 6-5. Schematic of Main Harness - 1 of 2

3000C Force Feed Loader 6-11

Schematics

NOTES

6-12 3000C Force Feed Loader

 Schematics

HARNESS, MAIN (2 OF 2)
Part # 1011644
42 RED 10GA
3/8" RING
43 RED 10GA 12 VDC +
44 RED 12GA
SC DT06-8S 45 BLK 10GA 3/8" RING
12 VDC -
SMALL CONVEYOR SWIVEL 32 WHT 5
SMALL CONVEYOR SWIVEL 33 WHT/BLK 6
SMALL CONVEYOR LIFT 34 GRN 1
SMALL CONVEYOR LIFT 35 GRN/BLK 2 DT06-12S C5
SMALL CONVEYOR DEFLECTOR
SMALL CONVEYOR DEFLECTOR
36 RED
37 RED/WHT
3
4
BACKUP ALARM 60 RED DT06-4S CNAV 12 BLK ISC1 THROTTLE
2 24 YEL UP NAV 1
SWIVEL SOLENOID 38 BLUE 7 2 14 PRP/WHT INC THROTTLE
SWIVEL SOLENOID 39 BLU/WHT 8 CLTL DT04-4P 3
4
25 RED
64 BLK
STOP NAV
GROUND 3 13 PRP DEC THROTTLE
KEY SWITCH
26 GRN DOWN NAV 4 15 GRN/WHT
LT REV LIGHT 60 ORN 2 1
5 05.3 YEL NEUTRAL START SOLENOID
LT PARK LIGHT 30 BRN 3
GROUND 64 BLK 4
DT04-4P CRTL 6 23 WHT/BLK WAIT TO START
J1939 HIGH
2 60 ORN RT REV LIGHT 7 09 WHT
LT TURN SIG 41 GRN 1 3 30 BRN RT PARK LIGHT 8 10 LT BLU J1939 LOW
4 64 BLK GROUND 9 11 SHIELD J1939 SHIELD
GROUND 64 BLK
1 40 YEL RT TURN SIG
WORK LIGHT 06.1 BLUE
HORN 27 BLK/WHT 1 16 BLU MAIN DEFLECTOR
C4A DPT06-4S 2 64 BLK GROUND
12 VDC + 42 RED 10GA 2 1 17 BLU/RED MAIN DEFLECTOR
12 VDC + 43 RED 10GA 3 2 64 BLK GROUND
12 VDC + 44 RED 12GA 4 1 18 ORN MAIN CONVEYOR LIFT
12 VDC - 45 BLK 10GA 1 2 64 BLK GROUND
1 19 ORG/WHT MAIN CONVEYOR LIFT
2 64 BLK GROUND
MAIN DEFLECTOR 16 BLU
MAIN DEFLECTOR 17 BLU/RED 1 32 WHT SMALL CONVEYOR SWIVEL
MAIN CONVEYOR LIFT 18 ORG 2 64 BLK GROUND
MAIN CONVEYOR LIFT 19 ORG/WHT 1 33 WHT/BLK SMALL CONVEYOR SWIVEL
2 64 BLK GROUND
1 34 GRN SMALL CONVEYOR LIFT
2 64 BLK GROUND
1 35 GRN/BLK SMALL CONVEYOR LIFT
2 64 BLK GROUND
1 36 RED SMALL CONVEYOR DEFLECTOR
2 64 BLK GROUND
HIGH LOW SWITCH 03 YEL
LOW LOW SWITCH 02 YEL/RED 1 37 RED/WHT SMALL CONVEYOR DEFLECTOR
WORK LOW SWITCH 04 BLU/WHT 2 64 BLK GROUND
THROTTLE ISC1 12 BLK 1 38 BLUE SWIVEL SOLENOID
THROTTLE DEC 13 PRP 2 64 BLK GROUND
THROTTLE INC 14 PRP/WHT
KEY SWITCH 15 GRN/WHT 1 39 BLUE/WHT SWIVEL SOLENOID
MC J1939 HIGH 09 WHT
10 BLU
2 64 BLK GROUND
BRAKE LIGHT SWITCH
J1939 LOW 1/4" FEMALE SPADE
J1939 SHIELD 11 SHIELD BRAKE LIGHT
FUEL SENDER 20 BLU 31 RED/WHT
STARTER SOLENOID 05 YEL 08 RED/WHT
20 BLUE FUEL SENDER
WAIT TO START 23 WHT/BLK
BRAKE PRESSURE SWITCH 22 RED
DOWN NAV LIGHT 26 GRN
UP NAV LIGHT 24 YEL
STOP NAV LIGHT 25 RED 06.2 BLUE WORK LIGHT

67
HYD TEMP SENSOR 21 BRN/YEL
EMERGENCY STOP 01 RED/WHT
BRAKE LIGHT 08 RED/WHT 1/4" FEMALE SPADE
HORN 27 BLK/WHT 08 RED/WHT BRAKE LIGHT
WORK LIGHT 06 BLU 62 ORN/WHT DESTROKE SWITCH

PARK LIGHT 30 BRN

LOW OIL SWITCH 28 YEL/RED
LOW OIL SWITCH 29 PINK
BACK UP 07 ORG/YEL
BRAKE 31 RED/WHT

RTS DT06-2S
RIGHT TURN SIGNAL 40 YEL 1
LEFT TURN SIGNAL 41 GRN 2 DT04-3P 1 2 DT06-2S A B WEATHERPAC 12 12 1 2 12 12
CBU
29 PINK LOW OIL CUT OFF

A BC

64 BLK
21 BRN/YEL HYD TEMP SENSOR

62 RED/WHT DESTROKE
28 YEL/RED LOW OIL CUT OFF

61GRN OVER REV

64 BLK

64 BLK
02 YEL/RED 2 SPEED (LOW)
64 BLK

03 YEL 2 SPEED (HIGH)

01 RED/WHT PARK BRAKE

04 BLUE/WHT WORK LOAD
DT04-2P

64 BLK

64 BLK
BS
60 ORG N/O (3) BACK UP
07 ORG/YEL COM (1) BACK UP

46 PRP HYD FILTER INDICATOR "R"

61 GRN N/C (2)BACK UP

05.1 YEL
05 YEL
64 BLK 2

05.2 YEL CONVEYOR SAFETY SWITCH

05.1 YEL CONVEYOR SAFETY SWITCH

05.2 YEL FEED SAFETY SWITCH

05.3 YEL FEED SAFETY SWITCH

47 PRP/WHT HYD FILTER INDICATOR "L"
BRAKE PRESSURE SWITCH 22 RED 1
NEUTRAL START
CF DT06-4S SWITCH

HYD FILTER INDICATOR "R" 46 PRP 1

HYD FILTER INDICATOR "L" 47 PRP/WHT 2
N/A 3
N/A 4

Figure 6-6. Schematic of Main Harness - 2 of 2

3000C Force Feed Loader 6-13

Schematics

NOTES

6-14 3000C Force Feed Loader

 Schematics

HARNESS, ENGINE (1 OF 2)
Part # 1013785
STARTER
ISOLATION A ALTERNATOR
SWITCH B WHT A
C WHT LT BLU B
D LT BLU C
E SHIELD SHIELD A D
WHT A
LT BLU B
LT BLU B WHT C
SHIELD C

RED

PRP

WHT
LT BLU

RED
BRN

ORN

PRP 67
ORN

RP
A
B
C
ORN D
E
F
G
H
SHIELD
LT BLU

LT BLU
ORN L
GRN
WHT

WHT

RED
RED

BRN
PRP

BRN

BRN

BRN
RED

BLU M
CAN BUS
N
EM SENSORS O
RED P

Figure 6-7. Schematic of Engine Harness - 1 of 2

3000C Force Feed Loader 6-15

Schematics

NOTES

6-16 3000C Force Feed Loader

 Schematics

HARNESS, ENGINE (2 OF 2)
Part # 1013785
ALTERNATOR
DELPHI

STARTER
LOAD
RESISTOR

FUEL TERMINAL
COOLANT
CONTROL

LOAD
RESISTOR

MAIN
HARNESS

67
PANEL

ENGINE COOLANT

TERMINAL TERMINAL

ISOLATION FRAME MODULE

SWITCH GROUND

EMMISION TERMINAL
SENSORS
TERMINAL
Figure 6-8. Schematic of Engine Harness - 2 of 2

3000C Force Feed Loader 6-17

Schematics

NOTES

6-18 3000C Force Feed Loader

 CAB
SOLENOID SWITCH
Part # 1014932

3000C Force Feed Loader

BLU
BLU

SWITCH

WHT
WHT

SWITCH

GRN
GRN
SCHEMATIC, ELECTRICAL (1 OF 2)

SWITCH

RED
RED

AIR
CONDITIONER

PRP
RADIO

ORG WHT
GRN

ORG ORG ORG WHT

ORG
P

TURN SIGNAL SWITCH

P

BLU

RED
1B
1A

1C
2B
2A

2C

BLU BLU
W

BEACON LIGHT BEACON LIGHT

BEACON WINDSHEILD WIPER

M
Figure 6-9. Electrical Schematic - 1 of 2 DOME LIGHT DOME LIGHT
BRN BRN
DOME FRONT WIPER SWITCH
FRONT WIPER
HIGH RED
WASHER
RED LOW H
PRP B I L
R

R
ORG GRN
OPTION
REAR WIPER SWITCH REAR WIPER
HIGH WHT RED
FRONT WIPER WASHER
LOW H
B I L
WHT
REAR WIPER
GRN GRN
HORN HORN
HORN TURN SIGNAL SWITCH

DEFLECTOR DEFLECTOR
DEFLECTOR GRN
DEFLECTOR
RIGHT FRONT SIGNAL
ORG ORG RED

LEFT FRONT SIGNAL

GRN GRN

FLASHER
BLU P RED
L

RED RED
W

RED RED
W
RED
BRN
BRN
RIGHT REAR SIGNAL
IGN BRN WHT
SWITCH RED
UP A
RED STOP
R
LEFT REAR SIGNAL
GRN BRN WHT
CAB DOWN A
SOLENOID RED GRN
Schematics

6-19
67
Schematics

NOTES

6-20 3000C Force Feed Loader

 Schematics

SCHEMATIC, ELECTRICAL (2 OF 2)
Part # 1014932
A
21
22

A
A

1 1
2 2

1 1
2 2

5 5

7 7

1 1
2 2

5 5

7 7

10 10
11 11
12 12

5A A A
15A 15A

10A 5 2 1
250A
5 2 1

67
2
10
11
12

1
15
5

1
2
1

2
A

175A

50 1

17

Figure 6-10. Electrical Schematic - 2 of 2

3000C Force Feed Loader 6-21

Schematics

NOTES

6-22 3000C Force Feed Loader

 Schematics

HARNESS, EMISSION SENSOR

Part # 1014278

SCR TEMP
PIN COLOR FUNCTION PIN COLOR FUNCTION
GROUND RED POWER
LT BLU LT BLU
WHT WHT
RED POWER GROUND

PIN COLOR FUNCTION

RED POWER
GROUND PIN COLOR FUNCTION
WHT PRP DEF HI
LT BLU DEF LO
SHIELD CAN SHIELD
PRP DEF HI
DEF LO

67

DOC TEMP

PIN COLOR FUNCTION PIN COLOR FUNCTION

GROUND RED POWER
LT BLU LT BLU
WHT WHT
RED POWER GROUND

Figure 6-11. Schematic for Emission Senor Harness

3000C Force Feed Loader 6-23

Schematics

NOTES

6-24 3000C Force Feed Loader

 Schematics

HYDRAULIC SCHEMATIC (1 OF 2)
Part # 1014855
-C4
750610
CONVEYOR LIFT -V10
EXT RET 853280 -C9

T
IN CASE DRAIN MANIFOLD 110220
T0 STEERING CYLINDER
-F4
36123 EXT RET
EXT RET 200 MESH, 15 GPM T1 T2 T3 T4 IN

R
-C3 STRAINER
750610 OUT
CONVEYOR LIFT
S COOLER

L
-C1 -P4

STEERING UNIT
OUT
P521124 852580
CONVEYOR DEFLECTOR TANDEM GEAR

140500
EXT RET

-M6
P2 P1

EXT RET
-C2 O P -A1
P521124 855064
CONVEYOR DEFLECTOR -V4 -V3 1100 PSI
750602 852740 1 GAL (4 L)
MANIFOLD W/RELIEF BRAKE CHARGE VALVE ACCUMULATOR
V
A1 B1 A2 B2 AC
W
-SW1
852720
T2 A 1300 PSI
P T T3 LOW PRESSURE BRAKE SWITCH
T1
3000 PSI -V12 T P
1011868 T
CONVEYOR VALVE
-V7
3000 PSI D 858854
SERVICE BRAKE MANIFOLD
-SW3 -SW2 A -V2
853310 853180 853350
275-800 PSI 20-120 PSI BRAKE VALVE WITH PEDAL
T P W Z
PUMP DESTROKE SWITCH X Y BRAKE LIGHT SWITCH
-V15

67
852020
MOLDBOARD / FEEDER VALVE
A1 B1 A2 B2
3 2

-V8
-C7 853850 1
700160-28 FWD/REV SHIFT VALVE
FEEDER LIFT FRW/REV SHIFT
/2.D6
EXT RET R1(P1) R1(P2)
T P

EXT RET
-C8 A TRANS SHIFT
700160-28 983361 B A
FEEDER LIFT -V16

-C5 Br
328370
MOLDBOARD LIFT
EXT RET -B1
1010634
REAR AXLE
R2(P1) R2(P2)
EXT RET
-C6
328370
MO/LDBOARD LIFT

Figure 6-12. Hydraulic Schematic - 1 of 2

3000C Force Feed Loader 6-25

Schematics

NOTES

6-26 3000C Force Feed Loader

 Schematics

HYDRAULIC SCHEMATIC (2 OF 2)
Part # 1014855
OUT
-F2
34463
CHARGE FILTER

L1 IN L1
-M4
-M5 710100
750310 B E D B
FEEDER DRIVE MOTOR
CONVEYOR DRIVE MOTOR L2
C
1.4mm
1x

M3 A
M1

A A
M4
L2 D M2 L2

-P3 B
L1 S
P205232A
TANDEM PISTON PUMP
OUT
-F5
36123
200 MESH, 15 GPM
STRAINER
IN

/1.F11
OUT FRW/REV SHIFT
-F3
34463
HYDRAULIC RETURN FILTER

A(ccw) N B(cw) IN

67
A
M1 E M3
D A L1

M5
2
M4 -M3
1000569
flow out B
HYDRAULIC MOTOR
-V11 1
160380 M3 min.

PUMP DESTROKE VALVE

disp.

ccw
L2

B L2
L1 S -P2 M2
1000568
MAIN DRIVE PUMP B
M4

OUT IN
IN
STRAINER -V13 OUT
200 MESH, 15 GPM 140640
-F8
36123
980560
-F6
100 MESH, 25 GPM, 5 PSI BYPASS
OUT SUCTION STRAINER
IN

Figure 6-13. Hydraulic Schematic - 2 of 2

3000C Force Feed Loader 6-27

Schematics

NOTES

6-28 3000C Force Feed Loader

 Schematics

HYDRAULIC HOSE SCHEMATIC (1 OF 3)

Part # 1013188

1011263-03

1011868

1010634

1011263
67

Figure 6-14. Hydraulic Hose Schematic - 1 of 3

3000C Force Feed Loader 6-29

Schematics

NOTES

6-30 3000C Force Feed Loader

 Schematics

HYDRAULIC HOSE SCHEMATIC (2 OF 3)

Part # 1013188

67
110220

Figure 6-15. Hydraulic Hose Schematic - 2 of 3

3000C Force Feed Loader 6-31

Schematics

NOTES

6-32 3000C Force Feed Loader

 Schematics

HYDRAULIC HOSE SCHEMATIC (3 OF 3)

Part # 1013188

67

Figure 6-16. Hydraulic Hose Schematic - 3 of 3

3000C Force Feed Loader 6-33

Schematics

NOTES

6-34 3000C Force Feed Loader

 Section 7
ILLUSTRATED PARTS LIST
Page
Section 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Loader Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
3000 Force Feeder Loader Auger Moldboard . . . . . . . . . . . . . . . . 7-6
3000 Force Feed Loader Tapered Moldboard (1 of 2) . . . . . . . . . . . . 7-8
3000 Force Feed Loader Tapered Moldboard (2 of 2) . . . . . . . . . . . 7-10
FFLA Feeder Assembly - Auger (1 of 3) . . . . . . . . . . . . . . . . . . . 7-12
FFLA Feeder Assembly - Auger (2 of 3) . . . . . . . . . . . . . . . . . . 7-14
FFLA Feeder Assembly - Auger (3 of 3). . . . . . . . . . . . . . . . . . . 7-16
FFLT Feeder Assembly - Tapered (1 of 3). . . . . . . . . . . . . . . . . . 7-18
Feeder Assembly - Tapered (2 of 3). . . . . . . . . . . . . . . . . . . . 7-20
Feeder Assembly - Tapered (3 of 3). . . . . . . . . . . . . . . . . . . . 7-22
Front Axle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Rear End Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Gear Box (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Gear Box (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Hub Reduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Fuel Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Tail Pulley Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Head Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Cab Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50

3000C Force Feed Loader 7-1

Illustrated Parts List

Cab Mirrors and Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Cab (with Glass). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Steering Wheel and Components . . . . . . . . . . . . . . . . . . . . . . 7-58
Instrument Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Relay Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Engine and Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Engine, T4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Muffler and Air Cleaner Arrangement. . . . . . . . . . . . . . . . . . . . 7-68
Radiator and Battery Arrangement . . . . . . . . . . . . . . . . . . . . . 7-70
Hydraulic Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72
Mechanical Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
Engine Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Direction Light Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
Air Conditioning/Heat Option. . . . . . . . . . . . . . . . . . . . . . . . 7-80
Radio Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82
Swivel Conveyor Option . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Swivel Conveyor - Hydraulics Option (1 of 2) . . . . . . . . . . . . . . . . 7-86
Swivel Conveyor - Hydraulics Option (2 of 2) . . . . . . . . . . . . . . . . 7-88
Swivel Conveyor Assembly (1 of 2) . . . . . . . . . . . . . . . . . . . . . 7-90
Swivel Conveyor Assembly (2 of 2) . . . . . . . . . . . . . . . . . . . . . 7-92
Swivel Stand Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-96

7-2 3000C Force Feed Loader

 Illustrated Parts List

QUICK REFERENCE
FILTERS/STRAINERS ELECTRICAL COMPONENTS

Engine Description Part # Description Part #

Oil Filter 1005230-06 5A Fuse 36746
Fuel/Water Separator Filter 1013667-18 10A Fuse 36340
Fuel Filter 1011263-10 15A Fuse 36341
Air Cleaner, Primary 1011263-13 20A Fuse) 36342
Air Cleaner, Secondary 1012474-25 30A Fuse 36218
Crankcase Filter 1011263-12 175A Fuse 1014120
DEF Tank Filter 1013667-24 200A Fuse 1014121
DEF Supply Module Filter 1013667-23 Breaker, 10A 34964
Hydraulic Breaker, 10A (w/Mount) 986546

Charge Filter 290030 Breaker, 15A 989260

Breaker, 25A 35701
Suction Strainer 1011817 Breaker, 30A 989261

Charge/Return Filter Head 290010

O-RINGS

Description Part #
ENGINE COMPONENTS
O-Ring, Motor Seal 1011461-01
Engine Description Part #
O-Ring, Gear Box 981740-51
O-Ring, (Wheel Hub) 981740-138
Engine Serpentine Belt 1013667-19 O-Ring, Central Housing 1010634-02
O-Ring, (Brakes) 1010634-69

7
O-Ring, (Differential) 1010634-89
O-Ring, (Differential) 981740-134
Alternator 1004985-01

Cutting Edges

Description Part #
Starter 1008650-01 Cutting Edge, Feeder, Low 750507
Cutting Edge, Moldboard Side 750508
Cutting Edge, Feeder 750509
Dipstick 1011263-14 Cutting Edge, 6 x 13, Carbide - Opt. 988744
Cutting Edge, 6 x 42, Carbide - Opt. 988745
Cutting Edge, 6 x 44, Carbide - Opt. 988746

Specifications and designs may change without prior notice. These

illustrations do not necessarily show the standard versions.

3000C Force Feed Loader 7-3

Illustrated Parts List

LOADER FRAME ASSEMBLY

4
3

2
3

4
5,6,8

5,6,7

5,6,7
5,6,8

5,6,7 5,6,7

5,6,8

5,6,7

Figure 7-1. Loader Frame Assembly

7-4 3000C Force Feed Loader

 Illustrated Parts List

Loader Frame Assembly

Item
Part Number Qty. Description Remarks
No.
GRP 1014014 Group, Frame, Loader, T4F
1 1014007 1 Weldment, Frame, Loader, T4F
2 1014007 1 Weldment, Engine Access Panels, Loader, T4F
3 101-16-8-80-8 2 CSHH, 1-8 x 5.00, GR8
4 204-16-8-5 2 Nut, Lock, Stover, 1-8, GR5
5 300-6 8 Washer, Flat, SAE, 3/8
6 302-6 8 Washer, Lock,3/8
7 100-6-16-24-5F 3 CSHH, 3/8-16 x 1.50, GR5, FT
8 100-6-16-20-5F 5 CSHH, 3/8-16 x 1.25, GR5, FT

3000C Force Feed Loader 7-5

Illustrated Parts List

3000 FORCE FEEDER LOADER AUGER MOLDBOARD

1 2,3,4

6
5

1
7

5
8 2,3,4

10
3
11

Figure 7-2. 3000 FFLA Moldboard

7-6 3000C Force Feed Loader

 Illustrated Parts List

3000 Force Feeder Loader Auger Moldboard

Item
Part Number Qty. Description Remarks
No.
GRP 984935 3000 FFLA Moldboard Assembly
1 700160-28 2 Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod
2 100-6-16-16-8F 2 CSHH, 3/-8-16 x 1.00, GR8, FT Mounts to frame
3 302-10 8 Washer, Lock, 5/8” Mounts to frame
4 300-6 2 Washer, Flat, 3/8” Mounts to frame
5 1010370 2 Assembly, Pin, 3” Mounts to frame
6 1005814 1 Subassembly, Lift Arm, Scoop, Right
7 1005813 1 Subassembly, Lift Arm, Scoop, Left
8 986374 1 Moldboard, Loader, All-Purpose
9 P523295 1 Cutting Edge, Moldboard
10 130220 8 Plow Bolt, 5/8-11 x 2.00
11 200-10-11-5 8 Nut, Hex, 5/8-11, GR5
REF 302-6 2 Washer, Lock, 3/8 Not Shown

3000C Force Feed Loader 7-7

Illustrated Parts List

3000 FORCE FEED LOADER TAPERED MOLDBOARD (1 OF 2)

1 41

2
42,37,40
41

9 3
41
11
8
12 1
6 41
19 5
13
10
14

7
18 1 4
15 16 15 22 20
21 1
17
41
2
24 1
32 42,37,40
41
19 25
31 35 11
6 30 34
8 33
5 1
28
12
13 10
27
14 7
26 19
23 26 1,41
29
20
21
19 40 40
37
15 36

15
16 24
18
20 21 22

3
39
40

38

Figure 7-3. 3000 FFLT Moldboard

7-8 3000C Force Feed Loader

 Illustrated Parts List

3000 Force Feed Loader Tapered Moldboard (1 of 2)

Item
Part Number Qty. Description Remarks
No.
GRP 984935 Assembly, 3000 FFLT Moldboard
1 210060 8 Pin, Clevis, 1.00 x 2.625 w/1.5 HD
2 700160-28 2 Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod
3 750506 1 Weldment, Wear Plate, Loader
4 750505 1 Assembly, Moldboard
5 200-12-10-8 6 Nut, Hex, 3/4-10, GR8
6 302-12 6 Washer, Lock, 3/4”
7 100-12-10-36-8 6 CSHH, 3/4-10 x 2.25, GR8
8 328370 2 Cylinder, Hydraulic, Moldboard Lift
9 981438RSRV 1 Assembly, Lift Arm, Scoop, Right
10 700131 2 Weldment, Conveyor Pivot, Moldboard
11 1010370 2 Assembly, Pin, 3”
12 101-16-8-48-8 4 CSHH, Heavy, 1-8 x 3.00, GR8
13 300-16 4 Washer, Flat
14 204-16-8-8 4 Nut, Lock, Stover, 1-8, GR8
REF 750510SRV 2 Assembly, Stabilizer Bar Not Shown
15 640350 4 Ball Joint, Moldboard Stabilizer
16 981765 2 Tube, Stabilizer
17 750511 1 Wing, Moldboard, Right
18 750508 2 Cutting Edge, Moldboard Side
19 130220 19 Plow Bolt, 5/8-11 x 2.00

7
20 302-9 19 Washer, Lock, 9/16
21 200-10-11-8 19 Nut, Hex, 5/8-11-8
22 855192 2 Scoop Holder Rod Pin
23 750512 1 Wing, Moldboard, Left
24 750505-1 1 Weldment, Moldboard (Moldboard assembly is 750505)

25 750506 1 Weldment, Wear Plate, Loader

26 750507 2 Cutting Edge, Feeder, Low
27 750509 1 Cutting Edge, Feeder
28 301-18 1 Washer, Flat, 1-1/8
29 101-16-8-48-8 2 CSHH Heavy 1-8 x 3.00, GR8
30 986511 2 Spacer, Tube, 3.00 OD x 2.00 ID x .50 LG
31 855164 1 Level Rod Mounting Flat Bar
32 855163 1 Level Rod Indicator
33 981438LSRV 1 Assembly, Lift Arm, Scoop, Left
34 855165 1 Scoop Level Mounting Plate
35 105-10-11-20-F 2 Capscrew, Flat Head, 5/8-11 x 1.25
36 100-6-16-12-8F 4 CSHH, 3/8-16 x .75, GR8, FT Item 36 is welded

3000C Force Feed Loader 7-9

Illustrated Parts List

3000 FORCE FEED LOADER TAPERED MOLDBOARD (2 OF 2)

1 41

2
42,37,40
41

9 3
41
11
8
12 1
6 41
19 5
13
10
14

7
18 1 4
15 16 15 22 20
21 1
17
41
2
24 1
32 42,37,40
41
19 25
31 35 11
6 30 34
8 33
5 1
28
12
13 10
27
14 7
26 19
23 26 1,41
29
20
21
19 40 40
37
15 36

15
16 24
18
20 21 22

3
39
40

38

Figure 7-3. 3000 FFLT Moldboard

7-10 3000C Force Feed Loader

 Illustrated Parts List

3000 Force Feed Loader Tapered Moldboard (2 of 2)

Item
Part Number Qty. Description Remarks
No.
37 302-6 6 Washer, Lock, 3/8
38 200-6-16-8 2 Nut, Hex, 3/8-16
39 200-16-8-8 2 Nut, Hex, 1-8
40 300-6 6 Washer, Flat, 3/8”
41 80338 8 Pin, Cotter, .188 x 2.00
42 100-6-16-16-8F 2 CSHH, 3/8-16 x 1.00, GR8, FT
REF 988744 1 Cutting Edge, 6 x 13, Carbide Option, Not shown
REF 988746 1 Cutting Edge, 6 x 44, Carbide Option, Not shown
REF 988745 1 Cutting Edge, 6 x 42, Carbide Option, Not shown

3000C Force Feed Loader 7-11

Illustrated Parts List

FFLA FEEDER ASSEMBLY - AUGER (1 OF 3)

9
14 13
23,24,25 10 15
4
3 22
2
1

6
5 16
12
11

19 18
9
21

17 20
23,24,25

7 (Welded)
8

Figure 7-4. FFLA Feeder Assembly (1 of 3)

7-12 3000C Force Feed Loader

 Illustrated Parts List

FFLA Feeder Assembly

Item
Part Number Qty. Description Remarks
No.
GRP 984934 Assembly, Multipurpose Feeder
1 710100 1 Motor, Hydraulic, Feeder Drive
2 700480 1 Gasket, “B”, 2-Bolt
3 710090-28 1 Torque Hub, Feeder Drive
4 854932 1 Mount, Torque Hub
5 520100 1 Bearing, Insert, 3.00
6 750323 1 Snap Ring, Conveyor, Left Bearing
7 985683 2 Adjustor, Multipurpose Feeder (For Reference Only) Welded to 984902
8 130220 44 Plow Bolt, 5/8-11 X 2.00
9 1010371 2 Assembly, Pin, 2.50”
10 854947 1 Rod, Threaded, Feeder Motor
11 984902 1 Weldment, Feeder
12 710171A 1 Shaft, Feeder, Upper, 3000
13 302-12 2 Washer, Lock, 3/4”
14 301-12 4 Washer, Flat, 3/4”
15 100-12-10-36-8 2 CSHH, 3/4-10 x 2.25, GR8
16 140610 3 Fitting, Lube, Straight, 1/4”-28
17 710230R 1 Chain Assembly, Feeder, Right
18 710230L 1 Chain Assembly, Feeder, Left
19 200-10-11-8 44 Nut, Hex, 5/8-11, GR8
20 710240 11 Blade Paddle

7
21 302-9 44 Washer, Lock, 9/16
22 202-20-12-5 4 Nut, Hex, Jam, 1-1/4-12, GR5
23 100-6-16-16-8F 2 CSHH, 3/8-16 x 1.00, GR8, FT
24 302-6 2 Washer, Lock, 3/8
25 300-6 2 Washer, Flat, 3/8
REF 710230-1 1 Master Link Not Shown

3000C Force Feed Loader 7-13

Illustrated Parts List

FFLA FEEDER ASSEMBLY - AUGER (2 OF 3)

4 1

11 14

12 10
15
13

9
7
8 7
8

6
15
17 16
9

Figure 7-5. FFLA Feeder Assembly (2 of 3)

7-14 3000C Force Feed Loader

 Illustrated Parts List

FFLA Feeder Assembly (2 of 3)

Item
Part Number Qty. Description Remarks
No.
1 1008869 1 Weldment, Chain Guard, Left
2 1008868 1 Weldment, Chain Guard, Right Same hardware as left side
3 202-12-10-5 8 Nut, Hex, Jam, 3/4-10, GR5
4 302-12 8 Washer, Lock, 3/4”
5 100-12-10-72-5 8 CSHH, 3/4-10 X 4.50, GR5
6 W522855SSG 1 Auger (Snow) Left
7 S16103 4 Washer
8 25583 6 Ring, Nozzle
9 130-342 4 Seal, Feeder Shaft
10 855066SRV 2 Sprocket Set, Feeder Drive
11 W522854SSG 1 Auger (Snow), Right
12 854942SRV 2 Keystock, Square .750 x 3.50
13 710221A 1 Shaft, Feeder, Lower
14 101-10-11-88-5 2 CSHH, Heavy, 5/8-11 x 5.50, GR5
15 300-10 4 Washer, Flat, 5/8”
16 302-10 2 Washer, Lock, 5/8”
17 201-10-11-5 2 Nut, Hex, Heavy, 5/8-11, GR5

3000C Force Feed Loader 7-15

Illustrated Parts List

FFLA FEEDER ASSEMBLY - AUGER (3 OF 3)

10

18

9 3 4
13
6
11 5
4

17

8
16 3
7
15 4

3
14 4 5

2 4
3

19

12
19

Figure 7-6. FFLA Feeder Assembly (3 of 3)

7-16 3000C Force Feed Loader

 Illustrated Parts List

FFLA Feeder Assembly

Item
Part Number Qty. Description Remarks
No.
1 984902 1 Weldment, Feeder
2 750553SRV 1 Assembly, Paddle Shaft Arm, Right
3 302-20 8 Washer, Lock, 1-1/4
4 200-14-9-8 8 Nut, Hex, 7/8-9, GR8
5 100-12-10-36-8 8 CSHH, 3/4-10 x 2.25, GR8
6 854934 1 Assembly , Feeder Bearing Adjustment
7 710160-28R 1 Bearing, Conveyor Head Pulley
8 300-18 2 Washer, Flat, 1-1/8”
9 981763 1 Assembly, Rear Shaft Paddle Stop
10 854946A 1 Paddle Bearing Plate
11 750549SRV 1 Assembly, Fender Tensioner, Rod & Nut
12 750551SRV 1 Assembly ,Paddle Shaft Arm, Left
13 854937 2 Washer, Flat, 1.062 x 2.50 x .500
14 710182 2 Sprocket, Feeder Drive
15 710150-28 2 Bushing, Taper Lock, 2.500
16 710171A 1 Shaft, Feeder, Upper
17 120120 1 Locking Collar
18 811316 1 Roller, 3.25 x 1.25
19 710183 1 Bushing, Feeder

3000C Force Feed Loader 7-17

Illustrated Parts List

FFLT FEEDER ASSEMBLY - TAPERED (1 OF 3)

9 13
14

24,25,26 10 15
4
3 23
2
1

6 16
5 12 11

27
7
8
27

19 18 9
22
24,25,26

20 7
17
27
8

21 7
27

Figure 7-7. Feeder Assembly Tapered (1 of 3)

7-18 3000C Force Feed Loader

 Illustrated Parts List

Conveyor Paddle Assembly (1 of 3)

Item
Part Number Qty. Description Remarks
No.
GRP 855232 Assembly, Conveyor Paddle
1 710100 1 Motor, Hydraulic, Feeder Drive
2 700480 1 Gasket, “B”, 2-Bolt
3 710090-28 1 Torque Hub, Feeder Drive
4 854932 1 Mount, Torque Hub
5 520100 1 Bearing, Insert, 3.00
6 750323 1 Snap Ring, Conveyor Left Bearing
7 210060 4 Clevis Pin
8 750635SRV 2 Assembly, Feeder Support
9 1010371 2 Assembly, Pin, 2.50”
10 854947 1 Rod, Threaded, Feeder Motor
11 984902 1 Weldment, Feeder
12 710171A 1 Shaft, Feeder, Upper
13 302-12 2 Washer, Lock, 3/4”
14 301-12 4 Washer, Flat, 3/4”
15 100-12-10-36-8 2 CSHH, 3/4-10 x 2.25, GR8
16 140610 3 Fitting, Lube, 1/4”-28
17 710230R 1 Chain Assembly, Feeder, Right
18 710230L 1 Chain Assembly, Feeder, Left
19 200-10-11-8 44 Nut, Hex, 5/8-11, GR8
20 710240 11 Blade Paddle
21
22
23
130220
302-9
202-20-12-5
44
44
4
Plow Bolt, 5/8-11 x 2.00
Washer, Lock, 9/16
Nut, Hex, Jam, 1-1/4-12, GR5
7
24 100-6-16-16-8F 2 CSHH, 3/8-16 x 1.00, GR8, FT
25 302-6 2 Washer, Lock, 3/8
26 300-6 2 Washer, Flat, 3/8
27 80338 4 Pin, Cotter, .188 x 2.00

3000C Force Feed Loader 7-19

Illustrated Parts List

FEEDER ASSEMBLY - TAPERED (2 OF 3)

4 1

9 7

Figure 7-8. Feeder Assembly Tapered (2 of 3)

7-20 3000C Force Feed Loader

 Illustrated Parts List

Conveyor Paddle Assembly (2 of 3)

Item
Part Number Qty. Description Remarks
No.
1 1008869 1 Weldment, Chain Guard, Left
2 1008868 1 Weldment, Chain Guard, Right Same hardware as left side
3 202-12-10-5 8 Nut, Hex, Jam, 3/4-10, GR5
4 302-12 8 Washer, Lock, 3/4”
5 100-12-10-72-5 8 CSHH, 3/4-10 x 4.50, GR5
6 980932 1 Shaft, Idler Sprocket
7 988019 4 Tube, Spacer, 5.25 OD x 3.50 ID x .88 W
8 855066SRV 2 Sprocket Set, Feeder Drive
9 1009965 1 Keystock, .750 x 3.00

3000C Force Feed Loader 7-21

Illustrated Parts List

FEEDER ASSEMBLY - TAPERED (3 OF 3)

1

21

20 3 4
23
18
22 5
4

17

8
16 3
19
15 4

3 9
6
14 4 5 5 5
7
2 4
3
8
9 5
4 11 6
10
5
11 13
5 4 3
3

12
5 7
5 6
8

Figure 7-9. Feeder Assembly Tapered (3 of 3)

7-22 3000C Force Feed Loader

 Illustrated Parts List

Conveyor Paddle Assembly (3 of 3)

Item
Part Number Qty. Description Remarks
No.
1 984902 1 Weldment, Feeder
2 750553SRV 1 Assembly, Paddle Shaft Arm, Right
3 302-12 12 Washer, Lock, 3/4
4 200-12-10-5 12 Nut, Hex, 3/4-10
5 100-12-10-40-5 12 Capscrew, Hex Head, 3/4-10 x 2.5
6 202-18-12-5 6 Nut, Hex, Jam, 1-1/8-12
7 811316 2 Cam Follower, 3.25 x 1.25-12
8 300-12 4 Washer, Flat, 3/4”
9 301-18 2 Washer, Flat, 1-1/8
10 750552SRV 1 Assembly, Paddle Bearing Adjustment, Right
11 854953 2 Paddle Roller Spacer
12 750551SRV 1 Assembly ,Paddle Shaft Arm, Left
13 750550SRV 1 Assembly, Paddle Bearing
14 710182 2 Sprocket, Feeder Drive
15 710150-28 2 Bushing, Taper Lock, 2.500
16 710171A 1 Shaft, Feeder, Upper
17 120120 1 Locking Collar
18 854934 1 Assembly ,Feeder Bearing Adjustment
19 710160-28R 1 Bearing., Conveyor Head Pulley
20 981763 1 Assembly, Rear Shaft Paddle Stop
21 854946A 1 Paddle Bearing Plate

7
22 750549SRV 1 Assembly, Fender Tensioner, Rod & Nut
23 854937 2 Washer, Flat, 1.062 x 2.50 x .500

3000C Force Feed Loader 7-23

Illustrated Parts List

FRONT AXLE ASSEMBLY

1

3
4
5
6
10 7
8
9
12
26 27
30
33
12
32
34
35
15 29
23
9 35 16 10
8 21
7 17 11
25 18
6 31
5 12
4 28 14
20 13
3 25 18 12
24 17
19
22
21 15

16
25

Figure 7-10. Front Axle Assembly

7-24 3000C Force Feed Loader

 Illustrated Parts List

Front Axle Assembly

Item
Part Number Qty. Description Remarks
No.
GRP 984915 Assembly, Front Axle
1 852800 2 Tire, Front
2 981738 2 Tire & Wheel Assembly, Front
3 110330 2 Dust Cap, Front Wheel
4 988911SRV 2 Hub Assembly, Wheel, w/2 Studs
5 610210 2 Bearing Cone
6 610200 2 Bearing Cup
7 110260 2 Bearing Cone, Wheel Hub, Inner
8 110250 2 Bearing Cup, Wheel Hub, Inner
9 36830 2 Seal, 3.628OD x 2.250ID x .468
10 110101 2 Machined Nut, Artic
11 854854 1 Hub, Axle, Left Front, Subassembly
REF 110210-1 4 Mount, Tie Rod End Not Shown
12 852827 4 Clamp Half, w/Drilled Holes
13 110320 4 Lock Washer, Front Spindle
14 110310 4 Nut, Front Spindle
15 110061 2 King Pin, Front
16 210240 4 Seal
17 210180 4 Bearing Cone
18 210190 4 Bearing Cup
19 101-10-11-48-8 8 CSHH, Heavy, 5/8-11 x 3.00, GR8

7
20 302-9 8 Washer, Lock, 9/16
21 110210 3 Ball Joint, Right
22 730071 1 Tie Rod, Steering
23 110200 1 Ball Joint, Left
24 110220 1 Cylinder, Hydraulic, 2.50 x 12.00 x 1.50 Rod
25 202-20-12-5 4 Nut, Hex, Jam, 1-1/4-12
26 854855 1 Hub, Axle, Right Front, Subassembly
27 730090 2 Leaf Spring Assembly, Front
28 855105 2 Front End Mounting Plate
29 730013 1 Weldment, Front Axle
30 855082 4 Spring Holder
31 1010373 2 Assembly, Leaf Spring Pin
32 730060 4 Bolt, Grease, 1.0-14 x 4.75
33 730120 4 U-Bolt, Leaf Spring, Loader
34 855194 2 Front End U-Bolt Mounting
35 140610 6 Fitting, Lube, 1/4-28

3000C Force Feed Loader 7-25

Illustrated Parts List

REAR END ASSEMBLY

5
7
2
3

1
1

Figure 7-11. Rear End Assembly

7-26 3000C Force Feed Loader

 Illustrated Parts List

Rear End Assembly

Item
Part Number Qty. Description Remarks
No.
1 1010634 1 Axle, Rear, Fixed
2 750565 2 Tire, Rear
3 1011183 2 Rim, Rear, Loader
4 1011461 1 Motor, Hydraulic, 2-Speed
5 302-12 12 Washer, Lock 3/4”
6 853360 6 U-Bolt, .750, Loader Rear End
7 80375 12 Nut, Flexloc, .750-16, Full
REF 1011185 1 Assembly, Rear, Tire And Wheel, Left Not Shown
REF 1011186 1 Assembly, Rear, Tire And Wheel, Right Not Shown
REF 993000RE 1 Hose Kit, Drive Axle Not Shown
REF 110210-1 2 Mount, Tie Rod End Not Shown
REF 1011461-01 1 O-Ring Motor Seal Not Shown

3000C Force Feed Loader 7-27

Illustrated Parts List

GEAR BOX (1 OF 2)

12

20

17

21

23

24

55
56 67
60
Figure 7-12. Gear Box (1 of 2)

7-28 3000C Force Feed Loader

 Illustrated Parts List

Gear Box (1 of 2)
Item
Part Number Qty. Description Remarks
No.
1 981740-13 1 Housing
2 981740-192 1 Seal
3 981740-15 2 Sliding Pin
4 981740-12 1 Bar
5 981740-16 2 Ball Bearing
6 981740-17 1 Reduction Bushing
7 981740-18 1 Friction Washer
8 981740-19 1 Guide - Tube
9 981740-20 2 Needle Bearing
10 981740-21 1 Bearing
11 981740-22 2 Reduction Bushing
12 981740-23 1 Cover
13 981740-24 4 Hexagon Bolt
14 981740-25 18 Spring Washer
15 1010634-73 1 Cover
16 981740-27 14 Hexagon Bolt
17 981740-28 1 Plug
18 981740-29 1 Magnet Plug
19 981740-30 1 Ball Bearing
20 981740-71 1 Gear Box, Retaining Ring
21 1010634-85 1 Intermediate Cover
22
23
24
1010634-74
1010634-86
981740-14
1
1
1
Electronic Sensor
Cylinder Bolt
O-Ring
7
25 1010634-75 1 Cover
26 981740-33 4 Spring Washer
27 1010634-76 4 Bolt
28 981740-35 1 Nut
29 981740-36 1 Joint or O-Ring
30 981740-37 1 Flange
31 981740-38 1 Vent
32 981740-39 1 Cylinder
33 1010634-77 1 Shim Kit
34 981740-42 1 Circlip
35 981740-43 1 Shim
36 1010634-78 1 Roller Bearing
37 981740-45 1 Friction Washer

3000C Force Feed Loader 7-29

Illustrated Parts List

GEAR BOX (2 OF 2)

12

20

17

21

23

24

55
56 67
60

Figure 7-12. Gear Box (2 of 2)

7-30 3000C Force Feed Loader

 Illustrated Parts List

Gear Box (2 of 2)
Item
Part Number Qty. Description Remarks
No.
38 981740-46 1 Needle Bearing
39 981740-47 1 O-Ring
40 981740-48 1 Reduction Bushing
41 981740-49 2 O-Ring
42 981740-50 1 O-Ring
43 981740-51 1 O-Ring
44 981740-52 1 Piston
45 981740-53 1 Retaining Ring
46 981740-54 1 O-Ring
47 981740-55 1 O-Ring
48 981740-56 1 Seal
49 981740-57 1 Grub Bolt
50 981740-58 1 Spring
51 981740-59 1 Detent, Ball
52 981740-60 1 Seal Washer
53 1010634-79 1 Security Switch
54 981740-62 1 Boot
55 981740-75 2 Stud
56 981740-76 2 Spacer
57 1010634-80 1 O-Ring
58 1010634-81 1 Cover
59
60
61
981740-65
981740-77
981740-06
1
2
1
O-Ring
Spring Washer
Change Selector
7
62 981740-67 1 Coverplate
63 981740-68 1 Retaining Ring
64 1010634-82 1 Cover
65 1010634-83 1 Output Shaft
66 1010634-84 1 Roller Bearing
67 981740-78 2 Nut

3000C Force Feed Loader 7-31

Illustrated Parts List

HUB REDUCTION

28

Figure 7-13. Hub Reduction

7-32 3000C Force Feed Loader

 Illustrated Parts List

Hub Reduction
Item
Part Number Qty. Description Remarks
No.
1 1010634-24 2 Axle Case
2 1010634-46 2 Ring Gear Support (Kit)
3 1010634-25 40 Bolt
4 1010634-26 2 Half Shaft
5 1010634-27 2 Seal
6 1010634-28 2 Ring
7 1010634-29 2 Seal
8 981740-51 4 O-Ring, Gear Box
9 981740-137 24 Stud, Wheel
10 1010634-30 2 Wheel Hub
11 1010634-31 24 Nut
12 981740-138 2 O-Ring
13 1010634-32 8 Snap Ring
14 1010634-33 8 Planet Gear
15 1010634-34 8 Bearing
16 1010634-35 2 Planet Gear Carrier (Kit)
17 1010634-36 2 Planet Gear Carrier
18 1010634-37 2 Plug
19 981740-147 4 Bolt, Countersunk
20 1010634-38 2 Friction Washer
21 1010634-39 16 Nut

7
22 1010634-40 16 Stud
23 1010634-41 2 Locking Plate
24 1010634-42 2 Ring Gear Support
25 1010634-43 2 Ring Gear
26 1010634-44 2 Retaining Ring
27 1010634-08 6 Plug, Magnet
28 1010634-45 2 Pinion

3000C Force Feed Loader 7-33

Illustrated Parts List

CENTRAL HOUSING

WITH REAR INSPECTION WITH REAR PLUG

PLUG 6
11
7
8 12 8

2 6

1 9
9 7

3
6

7
8
3

4 9
3
10
2

3
The cover has to be mounted on the opposite side of the bevel gear set.

Figure 7-14. Central Housing

7-34 3000C Force Feed Loader

 Illustrated Parts List

Central Housing
Item
Part Number Qty. Description Remarks
No.
1 981740-38 1 Gear Box, Vent
2 981740-130 4 Bolt, Cylinder
3 1010634-02 4 O-Ring, Central Housing
4 1010634-03 2 Cover, Intermediate
5 1010634-04 1 Housing
6 1010634-05 1 Retaining Ring
7 1010634-06 1 Plug
8 1010634-07 1 Plug
9 1010634-08 1 Plug, Magnet
10 981740-102 1 Plug
11 1010634-88 1 Plug
12 981740-60 1 Gear Box, Seal Washer

3000C Force Feed Loader 7-35

Illustrated Parts List

BRAKES

7
24

28

29

29

7 Kit = 8+24

24 OPTIONAL

Figure 7-15. Brakes

7-36 3000C Force Feed Loader

 Illustrated Parts List

Brakes
Item
Part Number Qty. Description Remarks
No.
1 1010634-47 2 Spring
2 1010634-48 2 O-Ring (Optional)
3 1010634-49 2 Piston
4 1010634-50 4 Back-Up Ring
5 981740-176 4 Bolt, Bleeding
6 981740-175 4 Plug
7 1010634-51 4 Plug (Kit)
8 1010634-52 4 Seal Washer
9 1010634-53 6 Spring
10 1010634-54 6 Adjusting Bolt
11 1010634-55 6 Intermediate Brake Disc
12 1010634-56 6 Brake Disc
13 1010634-57 2 Reduction Bushing
14 1010634-58 6 Adjusting Bolt
15 1010634-59 6 Spring
16 1010634-60 2 Intermediate Brake Disc
17 1010634-61 2 Cover
18 1010634-62 4 Seal
19 1010634-63 2 Spacer
20 1010634-64 1 Shim Kit
21 981740-166 4 Washer, Lock

7
22 981740-167 4 Nut
23 1010634-65 4 Bolt
24 1010634-72 4 Plug (Optional)
25 1010634-67 2 Piston
26 1010634-68 2 Back-Up Ring
27 1010634-69 2 O-Ring
28 1010634-70 4 Cylinder Bolt
29 1010634-71 4 Dowel

3000C Force Feed Loader 7-37

Illustrated Parts List

DIFFERENTIAL

1
2

25

3 8
4 9

6
7
10
2

6
21 15 14
20 4
11 1
16 3
12
13
22
23

11 19
17 18 25 Kit = 8+9

24

Figure 7-16. Differential

7-38 3000C Force Feed Loader

 Illustrated Parts List

Differential
Item
Part Number Qty. Description Remarks
No.
1 1010634-09 4 Bolt
2 1010634-10 2 Plate, Locking
3 981740-106 2 Ring, Nut
4 981740-114 2 Bearing, Taper Roller
5 1010634-11 20 Bolt
6 1010634-12 1 Carrier, Differential
7 1010634-13 15 Bolt
8 1010634-14 1 Spacer
9 981740-11 1 Shaft w/Gear
10 1010634-15 1 Bevel Gear Set
11 981740-105 2 Bearing, Taper Roller
12 1010634-16 1 Spacer
13 1010634-17 1 Seal
14 1010634-89 1 O-Ring
15 1010634-20 1 Shim
16 1010634-21 1 Intermediate Flange
17 1010634-22 12 Stud
18 981740-132 12 Washer, Spring
19 981740-133 12 Nut
20 981740-130 8 Bolt, Cylinder
21 981740-135 8 Washer, Spring

7
22 981740-129 1 Spacer
23 981740-104 1 Ring, Nut
24 981740-134 1 O-Ring
25 1010634-23 1 No-Spin Differential (Kit)

3000C Force Feed Loader 7-39

Illustrated Parts List

HYDRAULIC TANK GROUP

2
5
25,26,27
3
6
4
1 24

7
8
9 23
22

19,20,21

16,17,18

10

14
11
12 13
15

Figure 7-17. Hydraulic Tank Group

7-40 3000C Force Feed Loader

 Illustrated Parts List

Hydraulic Tank Group

Item
Part Number Qty. Description Remarks
No.
GRP 984924 1 Group, Hydraulic Tank, Loader, T4F
1 750597 1 Weldment, Tank, Hydraulic, 3000
2 140030HL 1 Cap, Hydraulic, Lockable
3 140030FN 1 Filler Neck, Hydraulic Oil/Fuel Cap
4 140030GK 1 Strainer & Gasket Kit, Hydraulic/Fuel
5 122-#10-24-8F 6 PHMS, Cross,, #10-24 x .50, FT
6 500070 1 Gauge, Sight Level, Hydraulic Oil
7 140640 1 Valve, Gate, 1.250
8 980560 1 Strainer, Hydraulic Suction, 8816
9 980754 1 Bar, Flat Vandalism Hydraulic Lock
10 35501 1 Pipe, Plug, .75 Square HD, Magnetic
11 1009089 1 Valve, Ball, 3/4 MNPT x 3/4 FNPT
12 99527 1 Elbow, Pipe, 90°, 3/4 Street, MI
13 855064 1 Accumulator, Brake System, 785/3000
14 982519 2 Mount, Accumulator Base
15 92520 8 Mount, Accumulator Clamp
16 100-6-16-16-5F 8 CSHH, 3/8-16 x 1.00, GR5, FT
17 300-6 8 Washer, Flat, 3/8
18 217-6-16 8 Nut, Lock, Flexloc, 3/8-16, FT
19 100-5-18-12-5F 8 CSHH, 5/16-18 x .75, GR5, FT
20 302-5 8 Washer, Lock, 5/16

7
21 300-5 8 Washer, Flat, 5/16
22 99980 1 Pipe, Bushing, 08MP - 04FP, Steel
23 35368 1 Sender, Temperatire Gauge, 04 MP
24 36123 3 Strainer, Hydraulic Suction, 200 Mesh
25 100-12-16-32-5F 4 CSHH, 3/4-16 x 2.00, GR5, FT
26 302-12 4 Washer, Lock, 3/4
27 200-12-10-5 4 Nut, Hex, 3/4-16, GR5

3000C Force Feed Loader 7-41

Illustrated Parts List

FUEL TANK GROUP

4 3

7 2

8,9,10

Figure 7-18. Fuel Tank Group

7-42 3000C Force Feed Loader

 Illustrated Parts List

Fuel Tank Group

Item
Part Number Qty. Description Remarks
No.
GRP 1014016 1 Group, Fuel Tank, Loader, T4F
1 1013917 1 Weldment, Tank, Fuel, Loader, T4F
2 1013942 1 Sending Unit, Fuel, Loader
3 122-#8-32-8F 5 PHMS, Cross,, #8-32 x .50, FT
4 140030HL 1 Cap, Hydraulic, Lockable
5 122-#10-24-8F 6 PHMS, Cross,, #10-24 x .50, FT
6 140030FN 1 Filler Neck, Hydraulic Oil/Fuel Cap
7 140030GK 1 Strainer & Gasket Kit, Hydraulic/Fuel
8 100-12-16-32-5F 4 CSHH, 3/4-16 x 2.00, GR5, FT
9 302-12 4 Washer, Lock, 3/4
10 200-12-10-5 4 Nut, Hex, 3/4-16, GR5

3000C Force Feed Loader 7-43

Illustrated Parts List

CONVEYOR ASSEMBLY

Figure 7-19. Conveyor Assembly

7-44 3000C Force Feed Loader

 Illustrated Parts List

Conveyor Assembly
Item
Part Number Qty. Description Remarks
No.
1 981386 1 Assembly, Conveyor, 3000
2 750140 A/R Roller, Troughing Idler
3 750090 A/R Roller Assembly, Conveyor Return Idler
4 854741 2 J Bracket, Main Conveyor
5 750610 2 Conveyor Lift Cylinder
6 981438 1 Conveyor Stabilizer
7 750090 3 Roller Assembly, Conveyor Return Idler
8 854795 1 Side Plate, Front Right
9 854799SRV 1 Side Plate, Center Right
10 854797SRV 1 Side Plate, Back Right Side
11 854801 1 Side Plate, Back Left Side
12 854798SRV 1 Side Plate, Center Left Side
13 854796SRV 1 Side Plate, Front Left Side
14 1000284 4 Cylinder, Clevis, 1.00 x 2.75
15 870307 4 Cotter, Hairpin
16 100-8-13-16-5F A/R CSHH, 1/2-13 x 1.00, GR5, FT
17 300-8 A/R Washer, Flat 1/2
18 302-8 A/R Washer, Lock 1/2
19 200-8-16-5 A/R Nut, Hex, 1/2-13, GR5
20 854748-A 2 Clamp, 3-Hole, Top Half
21 854748 2 Clamp, Hose, 3-Hole, Complete Set

7
22 854748-B 2 Clamp, 3-Hole, Bottom Half
REF 750241A A/R Flashing, 25 x 6.0 x 34. Main Not Shown
REF 986603 2 Safety Pin, Conveyor Mount Not Shown

3000C Force Feed Loader 7-45

Illustrated Parts List

TAIL PULLEY GROUP

20

13
14

Figure 7-20. Tail Pulley Group

7-46 3000C Force Feed Loader

 Illustrated Parts List

Tail Pulley Group

Item
Part Number Qty. Description Remarks
No.
1 P202014 1 Belt, Loader, Main Conveyor
2 750080 A/R Pin, Conveyor Belt Lacing, 30”
3 750040 2 Bearing, Flange, 4-Bolt, 2.50, Conveyor Tail Pulley
4 750052 2 Bearing Adjust
5 750050 2 Pulley, Loader
6 750032SRV 1 Bushing, Conveyor Tail Pulley
7 750060A 1 Pulley, Tail, Wing, 10.0 x 32.0
8 750061SRV 1 Guard, Tail Pulley
9 W520862 2 Bolt, Conveyor Adjusting
10 200-12-10-5 2 Nut, Hex, 3/4-10, GR5
11 302-10 8 Washer, Lock, 5/8
12 100-10-11-40-5 4 CSHH, 5/8-11 x 2.50, GR5
13 750131 1 Roller Assembly, Conveyor Troughing, 15 Degree
14 750130 2 Roller Assembly, Conveyor Troughing, 30 Degree
15 300-6 7 Washer, Flat, 3/8
16 204-6-16-5 2 Nut, Lock, .Stover, 3/8-16
17 100-10-11-32-5 4 CSHH, 5/8-11 x 2.00, GR5
18 100-6-16-20-5F 4 CSHH, 3/8-16 x 1.25, GR5, FT
19 302-6 4 Washer, Lock, 3/8
20 986341 9 Roller Assembly (25°), Conveyor Troughing

3000C Force Feed Loader 7-47

Illustrated Parts List

HEAD PULLEY ASSEMBLY

31
29
30
31
31
29
30
28

31
31 26
25
27
32 23
24

Figure 7-21. Head Pulley Assembly

7-48 3000C Force Feed Loader

 Illustrated Parts List

Head Pulley Assembly

Item
Part Number Qty. Description Remarks
No.
1 P521124 2 Hydraulic Cylinder, Discharge Baffle
2 856997 2 Bar, Round w/2 Holes
3 210060 2 Pin, Clevis
4 710160-28R 1 Bearing, Conveyor Head Pulley Right
5 100-12-10-48-5 2 CSHH, 3/4-10 x 3.75, GR5
6 750321SRV 2 Adjuster Bolt, Main Conveyor Belt Right
7 200-12-10-5 4 Nut, Hex, 3/4-10, GR5
8 750653SRV 1 Frame, Discharge Baffle
9 P521452 12 Elevator Bolt, 1/4-20 x 1.00
10 S521763 1 Strip, Flashing Retainer
11 M521454 1 Rubber Skirt, Discharge Baffle
12 854744 1 Adjuster Rod, Tail Pulley
13 750260 1 Pulley, Head Drum w/Lag
14 750051 2 Bushing, Conveyor Head Pulley
15 750271 1 Shaft, Conveyor Head Pulley
16 750323 1 Snap Ring, Conveyor Left Bearing Retainer
17 520100 1 Bearing, 400 Stub Axle, 3.00
18 854788 1 Motor Mount
19 750300 1 Torque Hub, Conveyor Drive
20 P77494 1 Gasket, C, 4-Hole
21 750310 1 Hydraulic Motor, Main Conveyor Drive

7
22 100-8-13-40-5 4 CSHH, 1/2-13 x 2.50, GR5
23 300-8 4 Washer, Flat, 1/2
24 302-8 4 Washer, Lock, 1/2
25 100-10-11-32-5 4 CSHH, 5/8-11 x 2.00, GR5
26 300-10 4 Washer, Flat, 5/8
27 302-10 4 Washer, Lock, 5/8
28 100-16-8-32-5F 2 CSHH, 1-8 x 2.00, GR5, FT
29 300-16 2 Washer, Flat, 1
30 302-16 2 Washer, Lock, 1
31 870307 1 Cotter, Hairpin
32 1013205 1 Weldment, Block, Conveyor

3000C Force Feed Loader 7-49

Illustrated Parts List

CAB GROUP

8 3
3
5
9 5

4 5
7
6

10

11

1 12

14

13
2

Figure 7-22. Cab Group

7-50 3000C Force Feed Loader

 Illustrated Parts List

Cab Group
Item
Part Number Qty. Description Remarks
No.
For reference only.
1 1000573 1 Group, Cab
Not a replacable part.
2 981439 1 Assembly, Cab Manufactured as one assembly
3 920130 2 Cable, Push/Pull, 123 x 3 Stroke
4 920140 1 Cable, Push/Pull, 116 x 3 Stroke
5 920090 3 Ball Joint, .250, w/.375 Stud
6 151190 1 Blade, Windshield Wiper, 20”
7 151180 1 Arm, Windshield Wiper
8 720260 1 Mirror, Inside Rearview
9 151170 1 Motor, Windshield Wiper
10 760010A-06 1 Plate, Rear Wiper Cover, Front
11 P80676 1 Dome Light, Cab
12 410070 1 Bumper, Water Tank/Conveyor
13 985234 1 Manual Case
14 981512 1 Turn Signal Flasher
REF 151200 1 Tank, Windshield Wiper Washer Not Shown
REF 852810 1 Nozzle Kit, Windshield Washer Not Shown
REF 760010A-02 1 Door Key Not Shown

3000C Force Feed Loader 7-51

Illustrated Parts List

CAB MIRRORS AND LIGHTS

5
4

10
9
5

Figure 7-23. Cab Mirrors and Lights

7-52 3000C Force Feed Loader

 Illustrated Parts List

Cab Mirrors and Lights

Item
Part Number Qty. Description Remarks
No.
1 981135 1 Assembly, Beacon Light Bracket, Cab
2 981133 1 Pipe, Beacon Light Mount
3 211748-02 1 Strobe Light, Amber
4 981534 1 Subassembly, Rear Mirror Bracket
5 856987 4 Mount, Light, Mirror
6 856986 2 Brace, Mirror
7 852570 2 Mirror Head
8 151370 2 Mirror, Outside Rearview
9 6161 2 Light, Turn Signal, Amber
10 1012563 2 Light, LED, Circular

3000C Force Feed Loader 7-53

Illustrated Parts List

CAB (WITH GLASS)

Figure 7-24. Cab (with Glass)

7-54 3000C Force Feed Loader

 Illustrated Parts List

Cab (with Glass)

Item
Part Number Qty. Description Remarks
No.
1 760010A 1 Cab, Weldment
2 760021 1 Cover, Hoses
3 760031 2 Panel, Side
6 760062 1 Door
7 760070 1 Seal, Door
8 760080 1 Window, Door
9 760090 1 Seal, Window
10 760101 2 Hinge, 3000 Loader Cab
11 P527323 1 Socket, Door Stop
12 760120 1 Window, Right Side
13 760090 1 Seal, Rear Side Window
14 760130 1 Window, Rear
15 760090 1 Seal, Rear Window
16 760140 1 Window, Front Window
17 760090 1 Seal, Front Window
18 760150 A/R Window Assembly

3000C Force Feed Loader 7-55

Illustrated Parts List

CAB DOOR

20, 10

19

21

Figure 7-25. Cab Door

7-56 3000C Force Feed Loader

 Illustrated Parts List

Cab Door
Item
Part Number Qty. Description Remarks
No.
1 760062 1 Door Weldment
2 760080 1 Glass - Door
3 760090 9 FT Windshield Seal
4 760070 15 FT Edge Trim
5 982060 1 Interior Handle
6 982072 1 Cover
7 982061 1 Foam - Door
8 982073 1 Cover
9 982062 1 Latch, Modified, Right
10 982063 1 Int. Handle & Bezel, Right
11 982064SRV 1 Paddle Handle, Right
12 982065 1 Latch Rod, Left
13 982066 1 7/32 Rod Clip, Right
14 982067 1 7/32 Rod Clip, Left
15 982068 1 Right Trip Rod
16 982069 1 3/16” Rod Clip
17 982070 1 Lock Trip Rod
18 982071 1 5/32 Rod Clip - Right
19 982075 2 3/8” Diameter Hole Plug
20 982076 10 Plug, Button, Nylon, Black, 3/4”
21 76001A-02 1 Key, Cab

3000C Force Feed Loader 7-57

Illustrated Parts List

STEERING WHEEL AND COMPONENTS

5 2
4 3
9

8
10
7

11
12

13

Figure 7-26. Steering Wheel and Components

7-58 3000C Force Feed Loader

 Illustrated Parts List

Steering Wheel and Components

Item
Part Number Qty. Description Remarks
No.
1 1006343 1 Assembly, Seat, w/Leeboy Logo
2 730-3050 1 Seat Belt w/Hardware
3 852100 1 Floor Mat, Loader
4 852020 1 Valve Assembly, 2-Section
5 1006586 2 Assembly, Valve Lever
6 920225 2 Knob, Round Ball, 1-7/8 x 1/2-13
7 853350 1 Valve, Brake, w/Pedal, 1000 PSI
8 855258 1 Steering, Tilt
9 300020 1 Nut, Hex, .813-20
10 300030 1 Steering Wheel, 17.00, 36 Spline
11 33687 1 Turn Signal w/Hazard, 7-Wire
12 300040 1 Steering Column
13 140500 1 Motor, Hydraulic, Power Steering
REF 855358 1 Pin, Push Pin Lock For tilt steering - Not Shown
REF 855357 1 Tube, Push Pin Lock For tilt steering - Not Shown

3000C Force Feed Loader 7-59

Illustrated Parts List

INSTRUMENT PANEL CONTROLS

17

15

12 12

12 12

31 13 15
32
16

9 18

14
10

7
8

11

5 6

2
3

1
19

20 21 22

23

24

25
27

26
28,29

30

Figure 7-27. Loader Instrument Panel

7-60 3000C Force Feed Loader

 Illustrated Parts List

Instrument Panel
Item
Part Number Qty. Description Remarks
No.
1 1014275 1 Panel, Instrument, Top (Right) Includes 2 - 18
2 1011610-01 1 Plate, Instrument Panel
3 39146-14 1 Switch, Ignition, w/Heat
4 982249 1 Switch, Push Button
5 900030 3 Switch, Toggle, 3-Position
6 851391 3 Switch, Toggle, 2-Position
7 72884 1 Switch, Toggle, 2-Position
8 981505 6 Switch, Toggle, 3-Position
9 1010500 1 Light, Indicator, White
10 853090 2 Switch, Wiper/Washer
11 31985 2 Light, Green, Dash, .50 Hole
12 34964 12 Circuit Breaker, 10A
13 989260 5 Circuit Breaker, 15A
14 1014274 1 Display, DP-250
15 35701 2 Circuit Breaker, 25A
16 989261 1 Circuit Breaker, 30A
17 1011679 1 Decal, Operator, Control Panel, Top
18 1011147 1 Power Outlet, 12-Volt
REF 986546 1 Circuit Breaker, 10A w/Mount Not Shown
19 1011646 1 Panel, Instrument, Bottom (Right) Includes 20 - 33
20 1011646-01 1 Plate, Lower, Instrument Panel

7
21 851392 1 Switch, Toggle, 3-Position
22 1005965 1 Switch, E-Stop, Base w/Button
23 851391 1 Switch, toggle, 2-Position
24 851393 1 Switch, Toggle, 3-Position
25 72086 1 Switch, Toggle, 2-Position
26 1011680 1 Decal, Operator Control Panel
REF 1010692 1 Contact Block Not Shown
27 151200 1 Tank, Windshield Wiper
28 855148 1 Pressure Check Valve
29 852720 1 Switch, Brake, Low Press
30 720290 1 Solenoid, 12 Volt, Constant Duty
REF 982008-04 1 Key, Iginition Not Shown
31 980990 1 Control, Conveyor/Feeder, Left Side
32 981010 1 Control, Foward/Reverse, Right Side

3000C Force Feed Loader 7-61

Illustrated Parts List

RELAY GROUP

1
4 3 2 9

13

10,11,12

5 7
6

Figure 7-28. Relay Group

7-62 3000C Force Feed Loader

 Illustrated Parts List

Relay Group
Item
Part Number Qty. Description Remarks
No.
GRP 1013393 Assembly, Relays, Grid Heater, T4F
1 1013542 1 Enclosure, 12 x 10 x 5, Relays, Grid Heaters, VWCS
2 1013393-01 1 Plate, Panel, Relays, Grid Heater
3 36086 6 Bracket, Relay Mounting
4 36085 6 Relay, 12VDC, SPDT, 40A, 5 Pin
REF 122-#10-24-8F 2 PHMS, Cross, #10-24 x .50, FT Not Shown
REF 300-#10 2 Washer, Flat, SAE, #10 Not Shown
REF 209-#10-24 2 Nut, Hex, Machine, #10-24 Not Shown
5 985752 2 Fuse, Holder, Mega
6 1014120 1 Fuse, 175A, AMG
7 1014121 1 Fuse, 250A, AMG
8 720290 1 Solenoid, 12V, Constant Duty
9 1013394 1 Relay, 200A
REF 100-4-20-8-5F 8 CSHH, 1/4-20 x .50, GR5, FT Not Shown
REF 300-4 4 Washer, Flat, SAE, 1/4 Not Shown
REF 204-4-20-5 8 Nut, Lock, Stover, 1/4-20, GR5 Not Shown
10 1014487 1 Strain Relief, Nylon, Black, 1.50 NPT
11 1014490 1 O-RIng, Buna-N
12 1014489 1 Nut, Locking, 1.50 NPT
13 1014358 1 Connector, 23-Pin, Receptacle, HD34-24-23-ST

3000C Force Feed Loader 7-63

Illustrated Parts List

ENGINE AND PUMPS

1
6
2
5

12
13

14,15,16
4
9 10
17,15 18,19 7
11 3
8

Figure 7-29. Engine and Pumps

7-64 3000C Force Feed Loader

 Illustrated Parts List

Engine and Pumps

Item
Part Number Qty. Description Remarks
No.
GRP 1014015 Group, Engine, Loader, T4F
1 1013667 1 Engine, Cummins, 130HP, T4F
2 P76869A 1 Pump Drive, Dual, 3000
3 1000568 1 Pump, Hydraulic, 4.57 Cir, MAN, B-Pad (Left)
4 P205232A 1 Pump, Hydraulic, Piston, Tandem, CCW
5 981543 1 Weldment, Holder, Cable
6 981778 1 Assembly, Motor Mount, Left
7 750581 1 Weldment, Mount, Motor, Right
8 320140 2 Mounting Pad, Hatz Diesel Engine
9 P76869A-04 1 O-Ring, Pump Drive
10 P76869A-05 1 O-Ring, Pump Conveyor Feeder
11 1010647 1 Bracket, Forward/Reverse, Pump
12 750585SRV 2 Subassembly, Sundstrand Pump
13 1014460 1 Plate, Brace, Intake, Loader, T4F See Figure 7-31
14 100-M16-2-40-8.8F 2 CSHH, M16x2 x 40, C8.8, FT
15 302-10 10 Washer, Lock, 5/8
16 300-10 2 Washer, Flat, 5/8
17 100-10-11-24-8F 8 CSHH, 5/8-11 x 1.5, GR8, FT
18 100-8-13-28-8F 4 CSHH, 1/2-13 x 1.75, GR8, FT
19 302-8 4 Washer, Lock, 1/2

3000C Force Feed Loader 7-65

Illustrated Parts List

ENGINE, T4F

17,18,19

14

12
15
13
16
11 20,21,23

10

7 6

Figure 7-30. Engine, T4F

7-66 3000C Force Feed Loader

 Illustrated Parts List

Engine, T4F
Item
Part Number Qty. Description Remarks
No.
GRP 1014015 Group, Engine, Loader, T4F
1 1013667 1 Engine, Cummins, 130HP, T4F
2 1011263-17 1 Head, Fuel Filter, Engine
3 1011263-10 1 Element, Fuel Filter
4 1013667-18 1 Filter, Fuel/Water Separator
5 1011263-22 1 Cap, Tube, Oil Filler
6 1011263-14 1 Dipstick, Oil
7 1013667-20 1 Tube, Dipstick
8 1005230-06 1 Filter, Oil, Engine, Cummins
9 1013667-19 1 Belt, Serpantine, 1985mm
10 1013667-16 1 Compressor, Freon, AC, Loader
11 1004985-01 1 Alternator, Cummins RW100
12 1008650-01 1 Starter Motor, Cummins
13 1011263-06 1 Crankcase Filter Unit
14 1011624 1 Mount, Crankcase Ventilation, Loader
15 1012641 1 Module, DEF Supply
16 1014338 1 Mount, DEF Supply Module
17 100-5-18-56-5 3 CSHH, 5/16-18 x 3.50, GR5
18 300-5 6 Washer, Flat, 5/16
19 200-5-18-5 3 Nut, Lock, Stover, 5/16-18, GR5
20 100-6-16-20-5F 2 CSHH, 3/8-16 x 1.25, GR5, FT

7
21 300-6 4 Washer, Flat, 3/8
22 204-6-16-5 2 Nut, Lock, Stover, 3/8-16, GR5

3000C Force Feed Loader 7-67

Illustrated Parts List

MUFFLER AND AIR CLEANER ARRANGEMENT

4 5

32

6
8 27

3
27 9

30
2 29

31
27
1 8
21 28 10
20 16,25
22

23 12,24
11,25
18,25
13
24

19 14
12,24
15
11,25
17 26
16,25
17 18,25

Figure 7-31. Muffler and Air Cleaner Arrangement

7-68 3000C Force Feed Loader

 Illustrated Parts List

Muffler and Air Cleaner Arrangement

Item
Part Number Qty. Description Remarks
No.
GRP 1014015 Group, Engine, Loader, T4F
1 1011263-02 1 Air Cleaner, 3000C, T4F
REF 1011263-13 1 Element, Filter, Air, Primary Not Shown
REF 1012474-25 1 Element, Filter, Air, Secondary Not Shown
2 953521244 1 Hump Hose, Reducers, 5.00 - 4.00 ID
3 1000723 1 Pipe, Air Intake, 4.00 x 54.00
4 1011263-04 1 Pre-Cleaner, 3000, T4F
5 1014455 1 Pipe, Exhaust Tip, Loader, T4F
6 1013667-02 1 Aftertreatment, SCR, Vertical
7 1013667-14 1 Aftertreatment, DRT, Cummins, Loader
8 1013667-07 2 Elbow, Stainless Steel, Cummins, Loader
9 1013667-01 1 Aftertreatment, DOC, Loader
10 1013908 1 Weldment, Exhaust, Loader, T4F
11 982779 2 Elbow, Charge, Air, 3.00, 45°
12 1013667-15 2 Elbow, EPDM, 3.00, 45°
13 1011263-06 1 Crankcase, Filter Unit, 3000
14 1013844 1 Pipe, Intake, Turbo Inlet, Loader, T4F
15 161250 2 Clamp, Muffler 3”
16 1012642 2 Hose, Charge Air, Wire Rienforced
17 1000502 1 Tube, Bent, Charge Air, 3.00 OD
18 987282 2 Tube, High Temperature, 3.00 ID, 90°

7
19 1013847 1 Pipe, Intake, Air Cleaner Outlet, Loader
20 953521243 1 Clamp, T-Bolt, 4.31 - 4.59 Range
21 1000834 1 Elbow, Rubber, 4.00 x 3.00 ID, 90°
22 1013849 1 Pipe, Charge Air, Cooler Inlet, Loader
23 1011617 1 Tube, Upper, Charge Air, T4F
24 171090 5 Clamp, T-Bolt, 3.31 - 3.59 Range
25 1011936 12 Clamp, T-Bolt, Constant Tension
26 1014460 1 Plate, Brace, Intake, Loader, T4F See Figure 7-29
27 1013667-08 4 Clamp, Spherical, Marmon, V-Band, 4.00
28 1013667-09 1 Clamp, Standard, Marmon, V-Band, 3.50
29 1013667-10 1 Clamp, Standard, Marmon, V-Band, 4.00
30 953521243 1 Clamp, T-Bolt, 4.31-4.59 Range
31 39068 1 Clamp, T-Bolt, 5.28-5.59 Range
32 1013667-26 2 Clamp, Exhaust, Accuseal, 5.00

3000C Force Feed Loader 7-69

Illustrated Parts List

RADIATOR AND BATTERY ARRANGEMENT

15
1
14

13

2 12

24
10,31
16,17,18 9

25
11
3
19,20 8 26
21,22

19,20
21,22 6
7
23,20
21 4 28,29,30 27

Figure 7-32. Radiator and Battery Arrangement

7-70 3000C Force Feed Loader

 Illustrated Parts List

Radiator and Battery Arrangement

Item
Part Number Qty. Description Remarks
No.
GRP 1013667 Engine Cummins, 130HP, T4F
1 1011263-03 1 Radiator, 3000 T4F
2 988748 2 Link, Top Radiator Gusset
3 988759 1 Mount, Radiator (Front)
4 988762 1 Mount, Radiator (Rear)
5 1013667-03 1 Valve, Coolant Control, Cummins
6 1012526-03 1 Tank, DEF, Cummins, 5 Gallon
7 Purchase Locally 2 BAttery, 12V, 835 CCA, Group 24
8 1013935 1 Weldment, Battery Box, Loader, T4F
9 1013937 1 Weldment, Lid, Battery Box, Loader
10 1012641 1 Module, DEF, Supply
11 1014225 1 Hose, Radiator, Lower, Flex, 19.00
12 36395 1 Hose, Radiator, 1.50 x 1.75, 90°
13 1011263-05 1 Fan, Blower, 3000 T4F
14 988986 1 Sensor, Coolant Level
15 1011263-09 1 Tank, Surge, Loader, T4F
16 100-6-16-16-5F 2 CSHH, 3/8-16- x 1.00, GR5, FT
17 302-6 2 Washer, Lock, 3/8
18 300-6 2 Washer, Flat, 3/8
19 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
20 302-8 10 Washer, Lock, 1/2

7
21 300-8 10 Washer, Flat, 1/2
22 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
23 100-8-13-24-8 2 CSHH, 1/2-13 x 1.50, GR8
24 1013667-21 2 Clamp, Hose, Constant-Torque, 1.56 - 2.50 Range
25 1013667-22 2 Clamp, Hose, Constant-Torque, 2.06 - 3.00 Range
26 1013667-25 1 Cap, DEF Tank, Lockable
27 1013924 2 Strap, DEF Tank, Loader
28 100-6-24-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
29 302-6 4 Washer, Lock, 3/8
30 300-6 4 Washer, Flat, 3/8
31 1014338 1 Mount, DEF Supply Module
REF 1014179 1 Cable, Battery, Positive, Loader
REF 1014178 1 Cable, Battery, Negative, Loader

3000C Force Feed Loader 7-71

Illustrated Parts List

HYDRAULIC GROUP

7
31,32
18,25,29
6

19,25,29 20,26,30

3
5
1 4
2
18,25,29

21,27,31
18,25,29
9
8 10,11

12 1 16
22,27 24,27,31
31 14 17

20,26,30
15
23,28 21,27
2 31

13

Figure 7-33. Hydraulic Group

7-72 3000C Force Feed Loader

 Illustrated Parts List

Hydraulic Group

Item
Part Number Qty. Description Remarks
No.
1 34463 2 Filter Assembly, Hydraulic Return Includes Item 2
2 34463-01 2 Cartrdige, Filter, Spinon
3 852740 1 Valve, Brake Charge
4 852580 1 Pump, Hydraulic, Gear, Tandem, .58 CIR
5 36808 1 O-Ring, 3.237 ID x .103, SAE 152
6 853280 1 Manifold, Case Drain
7 160380 1 Valve, Solenoid, Pump Destroke
8 750602 1 Manifold w/Relief, Brake
9 1011868 1 Assembly, Valve, 2-Section
10 853310 2 Switch, Pressure, 500 psi
11 858854 1 Manifold, Service Brake
12 1011985 1 Mount, Valve, 2-Station, 5-Station
13 1011461 1 Motor, Hydraulic, 2-Speed, 80cc
14 1011461-01 1 O-Ring Motor Seal
15 983361 1 Valve, Transmission Shift
16 984876 1 Mount, 2-Speed Valve
17 853850 1 Valve, Solenoid, Forward/Reverse Shift
18 100-6-16-16-5F 10 CSHH, 3/8-16 x 1.00, GR5, FT
19 100-6-16-20-5 3 CSHH, 3/8-16 x 1.25, GR5
20 102-5-18-16-5F 8 CSSH, 5/16-18-1.00, GR5, FT
21 100-4-20-36-5 4 CSHH, 1/4-20 x 2.25, GR5

7
22 102-4-20-5-5F 4 CSSH, 1/4-20 x .50, GR5, FT
23 102-M14-2.0-40-8.8F 4 CSSH, M14x2.0 x 40, C8.8
24 100-4-20-16-5F 2 CSHH, 1/4-20 x 1.00, GR5, FT
25 302-6 13 Washer, Lock, 3/8
26 302-5 8 Washer, Lock, 5/16
27 302-4 10 Washer, Lock, 1/4
28 307-10 2 Washer, Lock, Hi-Collar, 5/8
29 300-6 13 Washer, Flat, 3/8
30 300-5 8 Washer, Flat, 5/16
31 300-4 11 Washer, Flat, 1/4
32 217-4-20 2 Nut, Lock, Flexlock, 1/4-20, Full, LT

3000C Force Feed Loader 7-73

Illustrated Parts List

MECHANICAL ENCLOSURES

16

14

21 13
17
15

22 6 12

11
18
19 10
9
20
8
23

24 7
6
1 5
25 2
3
4
26

27,28,29 32
34
30

33
31

35

Figure 7-34. Mechanical Enclosures Group

7-74 3000C Force Feed Loader

 Illustrated Parts List

Mechanical Enclosures Group

Item
Part Number Qty. Description Remarks
No.
GRP 1000513 Group, Detail, 3000, 4
1 1013854 1 Weldment, Cover, Engine, Loader, T4F
2 1013855 1 Weldment, Cover, Access, Loader, T4F
3 109740 1 Switch, Master Disconnect, Battery
4 1014001 1 Assembly, Engine Cover, Left
5 20190773 1 Horn Low Pitch
6 981759 2 Weldment, Stabilizer, Small
7 1013907 1 Plate, Heatshield, Loader, T4F
8 852700 2 Backup Light (Clear)
9 852520 1 Horn, Back-Up Alarm
10 981565 1 Tail Light Box, Left
11 720200-01 2 Bumper, “D”, Rubber, No Holes
12 750656 2 Bar, Rear Bumper Mount
13 P70036 1 Sign, Slow Moving Vehicle
14 981438 1 Weldment, Conveyor, Stabalizer
15 1011694 1 Plate, Hood, Engine, Loader
16 1000721 1 Air Intake Stabilizer
17 981564 1 Tail Light Box, Right
18 211748-02 1 Strobe Light, Amber
19 981133 1 Pipe, Beacon Light Mount
20 981135 1 Assembly, Beacon Light Bracket, Cab

7
21 988812 1 Assembly, Engine Cover, Right
22 981566 1 Assembly, Rock Guard, Rear Window
23 851169SRV 1 Tool Box
24 852100 1 Floor Mat, Loader, 3000
25 855128 1 Plate, Fender Slip Foot
26 1013944 1 Plate, Hold Down, Battery
27 007020096 2 Hook, Rubber
28 007020097 2 Bracket, Anchor
29 007020098 2 Bracket, Hood
30 1014504 1 Rubber, Mat, Battery Tray, 3000 T4F
30 1000072 1 Engine Cover, Loader
31 984927 1 Assembly, Grille, Loader Includes 32 - 35
32 1005779 1 Plate, Cover, Radiator
33 855127 1 Collar Mounting Bracket, Bottom
34 855125 1 Collar Mounting Bracket, Left
35 855126 1 Collar Mounting Bracket, Right

3000C Force Feed Loader 7-75

Illustrated Parts List

ENGINE COVER ASSEMBLY

11

5,7,8

Left 10
2

3 6

21

16,19,20

15

21
Right
13
12

17,18

14

Figure 7-35. Engine Cover Assembly

7-76 3000C Force Feed Loader

 Illustrated Parts List

Engine Cover Assembly

Item
Part Number Qty. Description Remarks
No.
GRP 1014001 Assembly, Engine Cover (Left)
1 1014000 1 Weldment, Engine Cover (Left)
2 986692 1 Door, Left
3 160450 1 Latch, Engine Access Panel Door
4 853600 1 Cylinder, Gas Spring Shock
5 853620 2 Ball Stud
6 122-#10-32-8F 4 PHMS, Cross, #10-32 x .50, FT
7 204-5-18-5 2 Nut, Lock, Stover, 5/16-18
8 300-5 2 Washer, Flat, SAE, 5/16
9 205-#10-32-5 4 Nut, Lock, Nylon, #10-32, GR5
10 986693 2 Hinge, Door
11 102-#10-32-6-F 4 CSHH, #10-32 x .38, FT
GRP 988812 Engine Cover Assembly (Right)
12 988757 1 Weldment, Engine Cover (Right)
13 986742 1 Weldment, Right Door
14 160450 1 Latch, Engine Access Panel Door
15 853600 1 Cylinder, Gas Spring Shock
16 853620 2 Ball Stud
17 122-#10-32-8F 4 PHMS, Cross, #10-32 x .50, FT
18 205-#10-32-5 4 Nut, Lock, Nylon, #10-32, GR5
19 300-5 2 Washer, Flat, 5/16

7
20 204-5-18-5 2 Nut, Lock, Stover, 5/16-18, GR5
21 986693 2 Hinge, Door
REF 35560 1 Key, Engine Access Panel Door Not Shown

3000C Force Feed Loader 7-77

Illustrated Parts List

DIRECTION LIGHT ASSEMBLY

11
10
2

7
1

4
8

Figure 7-36. Direction Light Assembly

7-78 3000C Force Feed Loader

 Illustrated Parts List

Direction Light Assembly

Item
Part Number Qty. Description Remarks
No.
GRP 1010973 Assembly, Direction Light
1 1010963 1 Subassembly, Weldment, Inner, Direction Light
2 115-#8-12 4 Screw, Self Drilling/Tapping, #8 x 0.75
3 41490 1 Mount, Guidance Lights
4 38139 2 Light, Yellow w/Arrow, 7.00
5 38138 1 Light, Red, 7.00
6 205-#6-32-5 12 Nut, Lock, Nylon, #6-32
7 300-#6 12 Washer, Flat, #6
8 122-#6-32-14F 12 PHMS, Cross, #6-32 x 0.875
9 113-6-16-10 1 Set Screw, Hex Socket Head, Cup, 3/8-16 x 0.625
10 851156 1 Knob, Round Ball, 1.375 x .375-16
11 1010959 1 Subassembly, Weldment, Outer, Direction Light

3000C Force Feed Loader 7-79

Illustrated Parts List

AIR CONDITIONING/HEAT OPTION

1
5

Figure 7-37. Air Conditioning/Heat Option

7-80 3000C Force Feed Loader

 Illustrated Parts List

Air Conditioning/Heat (Option)

Item
Part Number Qty. Description Remarks
No.
GRP 1014501 Option, AC/Heat, 3000C, T4F
1 1013955 1 Kit, A/C, Heat, Loader, T4F
2 853700-04 1 Pressurizer Plenum Assembly
3 853700-06 1 Switch, Heat/Cool 12V
4 857007 1 Cover, A/C
5 856988 2 Arm, AC Cover
REF 1013667-16 1 Compressor, Freon, AC, Loader Not Shown

3000C Force Feed Loader 7-81

Illustrated Parts List

RADIO OPTION

3
12, 11, 10, 9

5, 7 2 6, 5, 4
8

Figure 7-38. Radio Option

7-82 3000C Force Feed Loader

 Illustrated Parts List

Radio (Option)
Item
Part Number Qty. Description Remarks
No.
1 1008092 1 Mount, Weldment, Radio/Speaker
2 35136-6 2 Plug, Hole, .750, Flush Mount, Plastic
3 1002021 1 Antenna, AM/FM, Flexible
4 300-4 1 Washer, Flat, SAE, 1/4”
5 302-4 5 Washer, Lock, 1/4”
6 200-4-20-5 1 Nut, Hex, 1/4-20
7 100-4-28-12-5F 4 Capscrew, Hex Head, 1/4-28 x 0.75
8 1011314 1 Radio, AM/FM/CD, w/Auxilary Input & Speakers
9 122-#10-24-12F 8 Panhead Machine Screw, #10-24 x 0.75
10 303-#10 8 Washer, Lock, Extension Tooth, #10
11 300-#10 8 Washer, Flat, #10
12 209-#10-24 8 Nut, Hex, #10-24

3000C Force Feed Loader 7-83

Illustrated Parts List

SWIVEL CONVEYOR OPTION

14

13
3
11,12

10

4,5

6,7,8

Figure 7-39. Swivel Conveyor Option

7-84 3000C Force Feed Loader

 Illustrated Parts List

Swivel Conveyor Option

Item
Part Number Qty. Description Remarks
No.
1 1008092 1 Mount, Weldment, Radio/Speaker
2 35136-6 2 Plug, Hole, .750, Flush Mount, Plastic
3 1002021 1 Antenna, AM/FM, Flexible
4 300-4 1 Washer, Flat, SAE, 1/4”
5 302-4 5 Washer, Lock, 1/4”
6 200-4-20-5 1 Nut, Hex, 1/4-20
7 100-4-28-12-5F 4 Capscrew, Hex Head, 1/4-28 x 0.75
8 1011314 1 Radio, AM/FM/CD, w/Auxilary Input & Speakers
9 122-#10-24-12F 8 Panhead Machine Screw, #10-24 x 0.75
10 303-#10 8 Washer, Lock, Extension Tooth, #10
11 300-#10 8 Washer, Flat, #10
12 209-#10-24 8 Nut, Hex, #10-24
12 300-12 4 Washer, Flat, SAE, 3/4
13 1012563 1 Light, LED, Circular
14 P70036 1 Sign, Slow Moving Vehicle

3000C Force Feed Loader 7-85

Illustrated Parts List

SWIVEL CONVEYOR - HYDRAULICS OPTION (1 OF 2)

17

15

25
35,29,29,44

7 27
15 30,47
40,31,31,45
14 31,34,43

19
29,32,38 20
11 46,30,30,41
1
19
26
18
29,32,35
30,33,36 3
28 26
9
5
50
8
4
23 6 48,49
37
2
30,33,42

39,34,31
13
10
24 12

Figure 7-40. Swivel Conveyor - Hydraulics Option (1 of 2)

7-86 3000C Force Feed Loader

 Illustrated Parts List

Swivel Conveyor - Hydraulics Option (1 of 2)

Item
Part Number Qty. Description Remarks
No.
1 852740 1 Valve, Brake Charge
2 984876 1 Mount, 2 Speed Valve
3 983361 1 Valve, Trans Shift
4 853850 1 Valve, Solenoid, FWD/REV Shift
5 750602 1 Manifold w/Relief, 3000 Brake
6 1011985 1 Mount, Valve, 2 Sstation, 5 Station
7 160380 1 Valve, Solenoid, Pump Destroke
8 1011461 1 Motor, Hydraulic, 2 Speed, H1-B, 80CC
9 1011461-01 1 O-Rinf Motor Seal
10 858854 1 Manifold, Service Brake, 685
11 853280 1 Manifold, Case Drain
12 853180 1 Switch, Brake Light 3000
13 853310 1 Switch, Pressure, 500 PSI R, N/O
14 1014393 1 Plate, Mount, Test Port, Loader
15 1013583 7 Test Port Hydraulic To #4 JIC Bulkhead
16 1013588-24 2 SMS Test Hose Assembly w/#4 Female JIC Both Ends 24"
17 1013588-72 5 SMS Test Hose Assembly w/#4 Female JIC Both Ends 72"
18 852580 1 Pump, Hydraulic, Gear, Tandem, .58 CIR
19 36808 2 O-Ring, 3.237 ID x .103, SAE 152
20 500140 2 Switch, Vibrator Actuator
21 1010582 1 Hose Kit, 3000, Loader, Manulli
22 985067 2 Hose Wrap, 1/8 x 12 x 12
23
24
25
1011869
852750
910158
1
1
1
Assembly, Valve, 5 Section W/ Deutsch
Valve, Solenoid, Swivel Conveyor
Manifold, Hopper Wing, 1000B
7
26 550123 2 Manifold, Moldboard Angle Cylinders
27 986557 1 Motor, Hydraulic, Swivel Conveyor Ddrive
28 162803 1 Pump, Hydraulic, Gear, .84 CIR, LH
29 300-6 13 Washer, Flat, SAE, 3/8
30 300-4 18 Washer, Flat, SAE, 1/4
31 300-5 12 Washer, Flat, SAE, 5/16
32 302-6 9 Washer, Lock, 3/8
33 302-4 8 Washer, Lock, 1/4
34 302-5 8 Washer, Lock, 5/16
35 100-6-16-16-5F 8 CSHH, 3/8-16 x 1.00, GR5, FT

3000C Force Feed Loader 7-87

Illustrated Parts List

SWIVEL CONVEYOR - HYDRAULICS OPTION (2 OF 2)

17

15

25
35,29,29,44

7 27
15 30,47
40,31,31,45
14 31,34,43

19
29,32,38 20
11 46,30,30,41
1
19
26
18
29,32,35
30,33,36 3
28 26
9
5
50
8
4
23 6 48,49
37
2
30,33,42

39,34,31
13
10
24 12

Figure 7-40. Swivel Conveyor - Hydraulics Option (2 of 2)

7-88 3000C Force Feed Loader

 Illustrated Parts List

Swivel Conveyor - Hydraulics Option (2 of 2)

Item
Part Number Qty. Description Remarks
No.
36 100-4-20-36-5 2 CSHH,1 /4-20 x 2.25, GR5
37 100-4-20-16-5F 2 CSHH, 1/4-20 x 1.00, GR5, FT
38 100-6-16-20-5F 3 CSHH, 3/8-16 x 1.25, GR5, FT
39 100-5-18-16-5F 4 CSHH, 5/16-18 x 1,GR5,FT
40 100-5-18-36-5 2 CSHH,5/16-18 x 2.25, GR5
41 100-4-20-28-5 4 CSHH, 1/4-20 x 1.75, GR5
42 102-4-20-8-F 4 CSSH, 1/4-20 x.50, FT
43 102-5-18-16-F 4 CSSH, 5/16-18 x 1.00, FT
44 204-6-16-5 2 Nut, Lock, Stover, 3/8-16, GR5
45 204-5-18-5 2 Nut, Lock, Stover, 5/16-18, GR5
46 204-4-20-5 4 Nut, Lock, Stover, 1/4-20, GR5
47 217-4-20 2 Nut, Lock, Flexloc, 1/4-20, Full, LT
48 102-M14-2.0-40-8.8F 4 CSSH, M14 x 2.0 x 40,C8.8, FT
49 307-10 4 Washer, Lock, Hi-Collar, 5/8
50 100-M12-1.75-45-8.8F 8 CSHH, M12 x 1.75 x 45, C8.8, FT
REF 993000RS 1 Hose Kit, 3000, Swivel Conveyor Not Shown

3000C Force Feed Loader 7-89

Illustrated Parts List

SWIVEL CONVEYOR ASSEMBLY (1 OF 2)

30 25
29

13
41

29

14 25

8 36

10 32 (Weld)
4 17 34

6
12
27
9 26 16
5
33 (Weld)
19 (Weld) 28
18 2
22
11

38

23 1
24 31
7 21 20, 15 16
35

Figure 7-41. Swivel Conveyor Assembly (1 of 2)

7-90 3000C Force Feed Loader

 Illustrated Parts List

Swivel Conveyor Assembly (1 of 2)

Item
Part Number Qty. Description Remarks
No.
GRP 853234 Assembly, Swivel Conveyor
1 853341 1 Assembly, Swivel Mount
2 1000074SRV 1 Swivel Frame
3 853271 2 Pivot Shaft
4 853292 1 Plate, Right Conveyor Side Skirt
5 853293 1 Plate, Left Conveyor Side Skirt
6 853294 2 Plate, Skirt Keeper
7 853342 1 Assembly, Rubber Catch Bracket
8 1004691 1 Head Pulley w/V-Groove, Swivel
9 750090 1 Roller Assembly, Conveyor Idler
10 1004693 1 C-Section, V-Guide Belt, Swivel
11 1000768 1 Tail Pulley Scraper
12 100692 3 Troughing Roller, 2 Roller
13 853248 1 Basket, Swivel Conveyor
14 853339SRV 1 Assembly, Roller Adjuster, Large Drum
15 750622 2 Bracket, Pulley Adjustment
16 750627 3 Mount, Bearing
17 750621 1 Bracket, Pulley Bearing Mount
18 853379 1 Plate, Skirt Keeper
19 853227 2 Bracket, Swivel Conveyer CylinderMount
20 750622-1 1 Adjuster, Conveyor, Head Pully, 12.75Lg

7
21 750622-2 1 Adjuster, Swivel Conveyor, Tail Pully, 6.75Lg
22 750628 1 Flashing, Front
23 750620 1 Tail Pulley Shaft
24 1004690 1 Tail Pulley, w/V-Groove, Swivel
25 P521124 2 Cylinder, Hydraulic, 2.00 B x 6.00 S x 1.12 R
26 854741 2 J-Bracket/Main Conveyor
27 750615 2 Bushing, 1-1/2”
28 856996 2 Bar, Round, Pin Deflector, Swivel
29 856997 2 Bar, Round, Pin, Cylinder, Top
30 856926 2 Stop, Swivel Conveyor Motor
31 854819 1 Plate, Spacer
32 852880 1 Clamp, Hose, 4-Hole, 0.625 Hole
33 131140 2 Hose Clamp, 2-Hole
34 750612 1 Shaft, Swivel Conveyor Drive
35 750608 1 Turn Table, Swivel

3000C Force Feed Loader 7-91

Illustrated Parts List

SWIVEL CONVEYOR ASSEMBLY (2 OF 2)

30 25
29

13
41

29

14 25

8 36

10 32 (Weld)
4 17 34

6
12
27
9 26 16
5
33 (Weld)
19 (Weld) 28
18 2
22
11

38

23 1
24 31
7 21 20, 15 16
35

Figure 7-41. Swivel Conveyor Assembly (2 of 2)

7-92 3000C Force Feed Loader

 Illustrated Parts List

Swivel Conveyor Assembly (2 of 2)

Item
Part Number Qty. Description Remarks
No.
36 856309 1 Bar, Flat, Bent With Holes
38 854826 2 Swivel Pulley Stop
39 856996 2 Bar, Round With Two Holes
40 856997 2 Bar, Round With Two Holes
41 M521454 1 Rubber Skirt, Discharge Baffle
REF 100-6-16-16-5F 16 CSHH, 3/8-16 x 1.00, GR5, FT Not Shown
REF 308-6-24 16 Washer, Flat, Fender, 3/8 x 1.50 Not Shown
REF P70036 1 Sign, Slow Moving Vehicle Not Shown
REF 31800 2 Shaft, Clip, Conveyor Not Shown

3000C Force Feed Loader 7-93

Illustrated Parts List

SWIVEL STAND OPTION

2 1
3

Figure 7-42. Swivel Stand Option

7-94 3000C Force Feed Loader

 Illustrated Parts List

Swivel Stand (Option)

Item
Part Number Qty. Description Remarks
No.
GRP 988165 Group, Swivel Stand
1 988167 1 Swivel Stand, 90”
2 988166 1 Swivel Stand, 56”
3 986603 1 Conveyor Locking Pin

3000C Force Feed Loader 7-95

Alphabetical Parts Index

ALPHABETICAL PARTS INDEX

DESCRIPTION PART # ITEM # FIGURE #

-A-
Accumulator, Brake System, 785/3000 855064 13 7-17
Adjuster Bolt, Main Conveyor Belt Right 75 0 3 2 1 S R V 6 7-21
Adjuster Rod, Tail Pulley 8 5 474 4 12 7-21
Adjuster, Conveyor, Head Pully, 12.75Lg 75 0 6 2 2-1 20 7-41
Adjuster, Swivel Conveyor, Tail Pully, 6.75Lg 75 0 6 2 2-2 21 7-41
Adjusting Bolt 1010634-54 10 7-15
Adjusting Bolt 1010634-58 14 7-15
Adjustor, Multipurpose Feeder (For Reference Only) 985683 7 7-4
Aftertreatment, DOC, Loader 1 0 1 3 6 6 7- 0 1 9 7-31
Aftertreatment, DRT, Cummins, Loader 1 0 1 3 6 6 7-1 4 7 7-31
Aftertreatment, SCR, Vertical 1 0 1 3 6 6 7- 0 2 6 7-31
Air Cleaner, 3000C, T4F 1011263-02 1 7-31
Air Intake Stabilizer 1 0 0 07 2 1 16 7-34
Alternator, Cummins RW100 1004985-01 11 7-30
Antenna, AM/FM, Flexible 1002021 3 7-38
Arm, AC Cover 856988 5 7-37
Arm, Windshield Wiper 1 51 1 8 0 7 7-22
Assembly , Feeder Bearing Adjustment 854934 6 7-6
Assembly ,Feeder Bearing Adjustment 854934 18 7-9
Assembly ,Paddle Shaft Arm, Left 75 0 5 51 S R V 12 7-6
Assembly ,Paddle Shaft Arm, Left 75 0 5 51 S R V 12 7-9
Assembly, 3000 FFLT Moldboard 984935 GRP 7-3
Assembly, Beacon Light Bracket, Cab 981135 1 7-23
Assembly, Beacon Light Bracket, Cab 981135 20 7-34
Assembly, Cab 981439 2 7-22
Assembly, Conveyor Paddle 855232 GRP 7-7
Assembly, Conveyor, 3000 981386 1 7-19
Assembly, Direction Light 1 0 1 0 973 GRP 7-36
Assembly, Engine Cover (Left) 1014001 GRP 7-35
Assembly, Engine Cover (Left) 1014001 4 7-34
Assembly, Engine Cover, Right 988812 21 7-34
Assembly, Feeder Support 75 0 6 3 5 S R V 8 7-7

7-96 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Assembly, Fender Tensioner, Rod & Nut 75 0 5 4 9 S R V 11 7-6
Assembly, Fender Tensioner, Rod & Nut 75 0 5 4 9 S R V 22 7-9
Assembly, Front Axle 984915 GRP 7-10
Assembly, Grille, Loader 984927 31 7-34
Assembly, Leaf Spring Pin 1 0 1 0 3 73 31 7-10
Assembly, Lift Arm, Scoop, Left 981438LSRV 33 7-3
Assembly, Lift Arm, Scoop, Right 981438RSRV 9 7-3
Assembly, Moldboard 75 0 5 0 5 4 7-3
Assembly, Moldboard 3000 FFLA 984935 GRP 7-2
Assembly, Motor Mount, Left 9 8 1 7 78 6 7-29
Assembly, Multipurpose Feeder 984934 GRP 7-4
Assembly, Paddle Bearing 75 0 5 5 0 S R V 13 7-9
Assembly, Paddle Bearing Adjustment, Right 75 0 5 5 2 S R V 10 7-9
Assembly, Paddle Shaft Arm, Right 75 0 5 5 3 S R V 2 7-6
Assembly, Paddle Shaft Arm, Right 75 0 5 5 3 S R V 2 7-9
Assembly, Pin, 2.50” 1010371 9 7-4
Assembly, Pin, 2.50” 1010371 9 7-7
Assembly, Pin, 3” 1 0 1 0 3 70 5 7-2
Assembly, Pin, 3” 1 0 1 0 3 70 11 7-3
Assembly, Rear Shaft Paddle Stop 9 8 1 76 3 9 7-6
Assembly, Rear Shaft Paddle Stop 9 8 1 76 3 20 7-9
Assembly, Rear, Tire And Wheel, Left 1011185 REF 7-11
Assembly, Rear, Tire And Wheel, Right 1011186 REF 7-11
Assembly, Relays, Grid Heater, T4F 1013393 GRP 7-28
Assembly, Rock Guard, Rear Window 981566 22 7-34
Assembly, Roller Adjuster, Large Drum 853339SRV 14 7-41
Assembly, Rubber Catch Bracket 853342 7 7-41
Assembly, Seat, w/Leeboy Logo 1006343 1 7-26
Assembly, Stabilizer Bar 75 0 51 0 S R V REF 7-3
Assembly, Swivel Conveyor 853234 3 7-39
Assembly, Swivel Conveyor 853234 GRP 7-41
Assembly, Swivel Mount 8 5 3 3 41 1 7-41
Assembly, Valve Lever 1006586 5 7-26
Assembly, Valve, 2-Section 1011868 9 7-33
Assembly, Valve, 5 Section W/ Deutsch 1011869 23 7-40

3000C Force Feed Loader 7-97

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Auger (Snow) Left W5 2 2 8 5 5 S S G 6 7-5
Auger (Snow), Right W5 2 2 8 5 4 S S G 11 7-5
Axle Case 1 0 1 0 6 3 4 -24 1 7-13
Axle, Rear, Fixed 1010634 1 7-11

-B-
Backup Light (Clear) 8 5 2 70 0 8 7-34
Back-Up Ring 1010634-50 4 7-15
Back-Up Ring 1010634-68 26 7-15
Ball Bearing 9 8 1 74 0 -1 6 5 7-12
Ball Bearing 9 8 1 74 0 - 3 0 19 7-12
Ball Joint, .250, w/.375 Stud 920090 5 7-22
Ball Joint, Left 110200 23 7-10
Ball Joint, Moldboard Stabilizer 640350 15 7-3
Ball Joint, Right 110210 21 7-10
Ball Stud 853620 16 7-35
Ball Stud 853620 5 7-35
Bar 9 8 1 74 0 -1 2 4 7-12
Bar, Flat Vandalism Hydraulic Lock 9 8 075 4 9 7-17
Bar, Flat, Bent With Holes 856309 36 7-41
Bar, Rear Bumper Mount 75 0 6 5 6 12 7-34
Bar, Rear Bumper Mount 75 0 6 5 6 10 7-39
Bar, Round, Pin Deflector, Swivel 856996 39 7-41
Bar, Round, Pin Deflector, Swivel 856996 28 7-41
Bar, Round, Pin, Cylinder, Top 8 5 6 9 97 2 7-21
Bar, Round, Pin, Cylinder, Top 8 5 6 9 97 40 7-41
Bar, Round, Pin, Cylinder, Top 8 5 6 9 97 29 7-41
Basket, Swivel Conveyor 8 5 3 24 8 13 7-41
BAttery, 12V, 835 CCA, Group 24 Purchase Locally 7 7-32
Bearing 9 8 1 74 0 -2 1 10 7-12
Bearing 1010634-34 15 7-13
Bearing Adjust 75 0 0 5 2 4 7-20
Bearing Cone 610210 5 7-10
Bearing Cone 210180 17 7-10
Bearing Cone, Wheel Hub, Inner 110260 7 7-10

7-98 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Bearing Cup 610200 6 7-10
Bearing Cup 210190 18 7-10
Bearing Cup, Wheel Hub, Inner 1 1 0 25 0 8 7-10
Bearing, 400 Stub Axle, 3.00 520100 17 7-21
Bearing, Cam Follower 811316 6 7-39
Bearing, Conveyor Head Pulley 7 1 0 1 6 0 -2 8 R 7 7-6
Bearing, Conveyor Head Pulley Right 7 1 0 1 6 0 -2 8 R 4 7-21
Bearing, Flange, 4-Bolt, 2.50, Conveyor Tail Pulley 75 0 0 4 0 3 7-20
Bearing, Insert, 3.00 520100 5 7-4
Bearing, Insert, 3.00 520100 5 7-7
Bearing, Taper Roller 9 8 1 74 0 -1 1 4 4 7-16
Bearing, Taper Roller 9 8 1 74 0 -1 0 5 11 7-16
Bearing., Conveyor Head Pulley 7 1 0 1 6 0 -2 8 R 19 7-9
Belt, Loader, Main Conveyor P202014 1 7-20
Belt, Serpantine, 1985mm 1 0 1 3 6 6 7-1 9 9 7-30
Bevel Gear Set 1 0 1 0 6 3 4 -1 5 10 7-16
Blade Paddle 7 1 0 24 0 20 7-4
Blade Paddle 7 1 0 24 0 20 7-7
Blade, Windshield Wiper, 20” 1 51 1 9 0 6 7-22
Bolt 1 0 1 0 6 3 4 -76 27 7-12
Bolt 1 0 1 0 6 3 4 -2 5 3 7-13
Bolt 1010634-65 23 7-15
Bolt 1010634-09 1 7-16
Bolt 1 0 1 0 6 3 4 -1 1 5 7-16
Bolt 1 0 1 0 6 3 4 -1 3 7 7-16
Bolt, Bleeding 9 8 1 74 0 -1 76 5 7-15
Bolt, Conveyor Adjusting W5 2 0 8 6 2 9 7-20
Bolt, Countersunk 9 8 1 74 0 -1 47 19 7-13
Bolt, Cylinder 9 8 1 74 0 -1 3 0 2 7-14
Bolt, Cylinder 9 8 1 74 0 -1 3 0 20 7-16
Bolt, Grease, 1.0-14 x 4.75 73 0 0 6 0 32 7-10
Boot 9 8 1 74 0 - 6 2 54 7-12
Brace, Mirror 856986 6 7-23
Bracket, Anchor 70 2 0 0 97 28 7-34
Bracket, Forward/Reverse, Pump 1 0 1 0 6 47 11 7-29

3000C Force Feed Loader 7-99

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Bracket, Hood 70 2 0 0 9 8 29 7-34
Bracket, Pulley Adjustment 75 0 6 2 2 15 7-41
Bracket, Pulley Bearing Mount 75 0 6 2 1 17 7-41
Bracket, Relay Mounting 36086 3 7-28
Bracket, Swivel Conveyer CylinderMount 853227 19 7-41
Brake Disc 1010634-56 12 7-15
Bumper, “D”, Rubber, No Holes 720200-01 9 7-39
Bumper, “D”, Rubber, No Holes 720200-01 11 7-34
Bumper, Water Tank/Conveyor 41 0 070 12 7-22
Bushing, 1-1/2” 75 0 6 1 5 27 7-41
Bushing, Conveyor Head Pulley 75 0 0 51 14 7-21
Bushing, Conveyor Tail Pulley 75 0 0 3 2 S R V 6 7-20
Bushing, Feeder 710183 19 7-6
Bushing, Taper Lock, 2.500 7 1 0 1 5 0 -2 8 15 7-6
Bushing, Taper Lock, 2.500 7 1 0 1 5 0 -2 8 15 7-9

-C-
Cab, Weldment 76 0 0 1 0 A 1 7-24
Cable, Battery, Negative, Loader 1 0 1 41 78 REF 7-32
Cable, Battery, Positive, Loader 1 0 1 41 7 9 REF 7-32
Cable, Push/Pull, 116 x 3 Stroke 920140 4 7-22
Cable, Push/Pull, 123 x 3 Stroke 920130 3 7-22
Cam Follower, 3.25 x 1.25-12 811316 7 7-9
Cap, DEF Tank, Lockable 1 0 1 3 6 6 7-2 5 26 7-32
Cap, Hydraulic, Lockable 140030HL 2 7-17
Cap, Hydraulic, Lockable 140030HL 4 7-18
Cap, Tube, Oil Filler 1 0 1 1 2 6 3 -2 2 5 7-30
Capscrew, Flat Head, 5/8-11 x 1.25 1 0 5 -1 0 -1 1 -2 0 - F 35 7-3
Capscrew, Hex Head, 1/4-28 x 0.75 1 0 0 - 4 -2 8 -1 2- 5 F 7 7-38
Capscrew, Hex Head, 3/4-10 x 2.5 1 0 0 -1 2-1 0 - 4 0 - 5 5 7-9
Carrier, Differential 1 0 1 0 6 3 4 -1 2 6 7-16
Cartrdige, Filter, Spinon 34463-01 2 7-33
Chain Assembly, Feeder, Left 710230L 18 7-4
Chain Assembly, Feeder, Left 710230L 18 7-7
Chain Assembly, Feeder, Right 710230R 17 7-4

7-100 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Chain Assembly, Feeder, Right 710230R 17 7-7
Change Selector 9 8 1 74 0 - 0 6 61 7-12
Circlip 9 8 1 74 0 - 4 2 34 7-12
Circuit Breaker, 10A 34964 12 7-27
Circuit Breaker, 10A w/Mount 986546 REF 7-27
Circuit Breaker, 15A 989260 13 7-27
Circuit Breaker, 25A 3 5 70 1 15 7-27
Circuit Breaker, 30A 989261 16 7-27
Clamp Half, w/Drilled Holes 852827 12 7-10
Clamp, 3-Hole, Bottom Half 8 5 474 8 - B 22 7-19
Clamp, 3-Hole, Top Half 8 5 474 8 - A 20 7-19
Clamp, Exhaust, Accuseal, 5.00 1 0 1 3 6 6 7-2 6 32 7-31
Clamp, Hose, 3-Hole, Complete Set 8 5 474 8 21 7-19
Clamp, Hose, 4-Hole, 0.625 Hole 852880 32 7-41
Clamp, Hose, Constant-Torque, 1.56 - 2.50 Range 1 0 1 3 6 6 7-2 1 24 7-32
Clamp, Hose, Constant-Torque, 2.06 - 3.00 Range 1 0 1 3 6 6 7-2 2 25 7-32
Clamp, Muffler 3” 1 6 1 25 0 15 7-31
Clamp, Spherical, Marmon, V-Band, 4.00 1 0 1 3 6 6 7- 0 8 27 7-31
Clamp, Standard, Marmon, V-Band, 3.50 1 0 1 3 6 6 7- 0 9 28 7-31
Clamp, Standard, Marmon, V-Band, 4.00 1 0 1 3 6 6 7-1 0 29 7-31
Clamp, T-Bolt, 3.31 - 3.59 Range 171090 24 7-31
Clamp, T-Bolt, 4.31 - 4.59 Range 9 5 3 5 2 1 24 3 20 7-31
Clamp, T-Bolt, 4.31-4.59 Range 9 5 3 5 2 1 24 3 30 7-31
Clamp, T-Bolt, 5.28-5.59 Range 39068 31 7-31
Clamp, T-Bolt, Constant Tension 1011936 25 7-31
Clevis Pin 210060 7 7-7
Clip, Rod, 3/16” 982069 16 7-25
Clip, Rod, 5/32 (Right) 9 8 2 07 1 18 7-25
Clip, Rod, 7/32 (Left) 982067 14 7-25
Clip, Rod, 7/32 (Right) 982066 13 7-25
Collar Mounting Bracket, Bottom 8 5 51 2 7 33 7-34
Collar Mounting Bracket, Left 8 5 51 2 5 34 7-34
Collar Mounting Bracket, Right 8 5 51 2 6 35 7-34
Compressor, Freon, AC, Loader 1 0 1 3 6 6 7-1 6 10 7-30
Compressor, Freon, AC, Loader 1 0 1 3 6 6 7-1 6 REF 7-37

3000C Force Feed Loader 7-101

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Connector, 23-Pin, Receptacle, HD34-24-23-ST 1014358 13 7-28
Contact Block 1010692 REF 7-27
Control, Conveyor/Feeder, Left Side 980990 31 7-27
Control, Foward/Reverse, Right Side 981010 32 7-27
Conveyor Lift Cylinder 75 0 6 1 0 5 7-19
Conveyor Locking Pin 986603 3 7-42
Conveyor Stabilizer 981438 6 7-19
Cotter, Hairpin 870 3 07 31 7-21
Cotter, Hairpin 870 3 07 15 7-19
Cover 9 8 1 74 0 -2 3 12 7-12
Cover 1 0 1 0 6 3 4 -73 15 7-12
Cover 1 0 1 0 6 3 4 -75 25 7-12
Cover 1010634-81 58 7-12
Cover 1010634-82 64 7-12
Cover 1010634-61 17 7-15
Cover 9 8 2 07 2 6 7-25
Cover 9 8 2 073 8 7-25
Cover, A/C 8 5 70 07 4 7-37
Cover, Hoses 76 0 0 2 1 2 7-24
Cover, Intermediate 1010634-03 4 7-14
Coverplate 9 8 1 74 0 - 6 7 62 7-12
Crankcase Filter Unit 1011263-06 13 7-30
Crankcase, Filter Unit, 3000 1011263-06 13 7-31
C-Section, V-Guide Belt, Swivel 1004693 10 7-41
CSHH Heavy 1-8 x 3.00, GR8 1 0 1 -1 6 - 8 - 4 8 - 8 29 7-3
CSHH, 3/8-16 x 1.25, GR5, FT 1 0 0 - 6 -1 6 -2 0 - 5 F 8 7-1
CSHH, 3/8-16 x 1.50, GR5, FT 1 0 0 - 6 -1 6 -24 - 5 F 7 7-1
CSHH, #10-32 x .38, FT 1 0 2- # 1 0 - 3 2- 6 - F 11 7-35
CSHH, 1/2-13 x 1.00, GR5, FT 1 0 0 - 8 -1 3 -1 6 - 5 F 16 7-19
CSHH, 1/2-13 x 1.50, GR8 1 0 0 - 8 -1 3 -24 - 8 23 7-32
CSHH, 1/2-13 x 1.75, GR5 1 0 0 - 8 -1 3 -2 8 - 5 19 7-32
CSHH, 1/2-13 x 1.75, GR8, FT 1 0 0 - 8 -1 3 -2 8 - 8 F 18 7-29
CSHH, 1/2-13 x 2.50, GR5 1 0 0 - 8 -1 3 - 4 0 - 5 22 7-21
CSHH, 1/4-20 x .50, GR5, FT 1 0 0 - 4 -2 0 - 8 - 5 F REF 7-28
CSHH, 1/4-20 x 1.00, GR5, FT 1 0 0 - 4 -2 0 -1 6 - 5 F 24 7-33

7-102 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

CSHH, 1/4-20 x 1.00, GR5, FT 1 0 0 - 4 -2 0 -1 6 - 5 F 37 7-40
CSHH, 1/4-20 x 1.75, GR5 1 0 0 - 4 -2 0 -2 8 - 5 41 7-40
CSHH, 1/4-20 x 2.25, GR5 1 0 0 - 4 -2 0 - 3 6 - 5 21 7-33
CSHH, 1-8 x 2.00, GR5, FT 1 0 0 -1 6 - 8 - 3 2- 5 F 28 7-21
CSHH, 1-8 x 5.00, GR8 1 0 1 -1 6 - 8 - 8 0 - 8 3 7-1
CSHH, 3/4-10 x 2.25, GR8 1 0 0 -1 2-1 0 - 3 6 - 8 7 7-3
CSHH, 3/4-10 x 2.25, GR8 1 0 0 -1 2-1 0 - 3 6 - 8 15 7-4
CSHH, 3/4-10 x 2.25, GR8 1 0 0 -1 2-1 0 - 3 6 - 8 5 7-6
CSHH, 3/4-10 x 2.25, GR8 1 0 0 -1 2-1 0 - 3 6 - 8 15 7-7
CSHH, 3/4-10 x 2.75. GR5, FT 1 0 0 -1 2-1 0 - 4 4 - 5 F 11 7-39
CSHH, 3/4-10 x 3.75, GR5 1 0 0 -1 2-1 0 - 4 8 - 5 5 7-21
CSHH, 3/4-10 X 4.50, GR5 1 0 0 -1 2-1 0 -7 2- 5 5 7-5
CSHH, 3/4-10 x 4.50, GR5 1 0 0 -1 2-1 0 -7 2- 5 5 7-8
CSHH, 3/4-16 x 2.00, GR5, FT 1 0 0 -1 2-1 6 - 3 2- 5 F 25 7-17
CSHH, 3/4-16 x 2.00, GR5, FT 1 0 0 -1 2-1 6 - 3 2- 5 F 8 7-18
CSHH, 3/8-16 x .75, GR8, FT 1 0 0 - 6 -1 6 -1 2- 8 F 36 7-3
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -1 6 -1 6 - 5 F 16 7-17
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -24 -1 6 - 5 F 28 7-32
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -1 6 -1 6 - 5 F 18 7-33
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -1 6 -1 6 - 5 F 35 7-40
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -1 6 -1 6 - 5 F REF 7-41
CSHH, 3/8-16 x 1.00, GR5, FT 1 0 0 - 6 -1 6 -1 6 - 5 F 16 7-32
CSHH, 3/8-16 x 1.00, GR8, FT 1 0 0 - 6 -1 6 -1 6 - 8 F 42 7-3
CSHH, 3/8-16 x 1.00, GR8, FT 1 0 0 - 6 -1 6 -1 6 - 8 F 23 7-4
CSHH, 3/8-16 x 1.00, GR8, FT 1 0 0 - 6 -1 6 -1 6 - 8 F 24 7-7
CSHH, 3/8-16 x 1.00, GR8, FT 1 0 0 - 6 -1 6 -1 6 - 8 F 2 7-2
CSHH, 3/8-16 x 1.25, GR5 1 0 0 - 6 -1 6 -2 0 - 5 19 7-33
CSHH, 3/8-16 x 1.25, GR5, FT 1 0 0 - 6 -1 6 -2 0 - 5 F 18 7-20
CSHH, 3/8-16 x 1.25, GR5, FT 1 0 0 - 6 -1 6 -2 0 - 5 F 20 7-30
CSHH, 3/8-16 x 1.25, GR5, FT 1 0 0 - 6 -1 6 -2 0 - 5 F 38 7-40
CSHH, 5/16-18 x .75, GR5, FT 1 0 0 - 5 -1 8 -1 2- 5 F 19 7-17
CSHH, 5/16-18 x 1.00,GR5,FT 1 0 0 - 5 -1 8 -1 6 - 5 F 39 7-40
CSHH, 5/16-18 x 3.50, GR5 1 0 0 - 5 -1 8 - 5 6 - 5 17 7-30
CSHH, 5/8-11 x 1.5, GR8, FT 1 0 0 -1 0 -1 1 -24 - 8 F 17 7-29
CSHH, 5/8-11 x 2.00, GR5 1 0 0 -1 0 -1 1 - 3 2- 5 17 7-20

3000C Force Feed Loader 7-103

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

CSHH, 5/8-11 x 2.00, GR5 1 0 0 -1 0 -1 1 - 3 2- 5 25 7-21
CSHH, 5/8-11 x 2.50, GR5 1 0 0 -1 0 -1 1 - 4 0 - 5 12 7-20
CSHH, Heavy, 1-8 x 3.00, GR8 1 0 1 -1 6 - 8 - 4 8 - 8 12 7-3
CSHH, Heavy, 5/8-11 x 3.00, GR8 1 0 1 -1 0 -1 1 - 4 8 - 8 19 7-10
CSHH, Heavy, 5/8-11 x 5.50, GR5 1 0 1 -1 0 -1 1 - 8 8 - 5 14 7-5
CSHH, M12 x 1.75 x 45, C8.8, FT 1 0 0 - M 1 2-1 .75 - 4 5 - 8 . 8 F 50 7-40
CSHH, M16x2 x 40, C8.8, FT 1 0 0 - M 1 6 -2- 4 0 - 8 . 8 F 14 7-29
CSHH, 1 /4-20 x 2.25, GR5 1 0 0 - 4 -2 0 - 3 6 - 5 36 7-40
CSHH, 5/16-18 x 2.25, GR5 1 0 0 - 5 -1 8 - 3 6 - 5 40 7-40
CSSH, 1/4-20 x .50, GR5, FT 1 0 2- 4 -2 0 - 5 - 5 F 22 7-33
CSSH, 1/4-20 x .50, FT 1 0 2- 4 -2 0 - 8 - F 42 7-40
CSSH, 5/16-18 x 1.00, FT 1 0 2- 5 -1 8 -1 6 - F 43 7-40
CSSH, 5/16-18-1.00, GR5, FT 1 0 2- 5 -1 8 -1 6 - 5 F 20 7-33
CSSH, M14 x 2.0 x 40,C8.8, FT 1 0 2- M 1 4 -2 . 0 - 4 0 - 8 . 8 F 48 7-40
CSSH, M14x2.0 x 40, C8.8 1 0 2- M 1 4 -2 . 0 - 4 0 - 8 . 8 F 23 7-33
Cutting Edge, 6 x 13, Carbide 9 8 874 4 REF 7-3
Cutting Edge, 6 x 42, Carbide 9 8 874 5 REF 7-3
Cutting Edge, 6 x 44, Carbide 9 8 874 6 REF 7-3
Cutting Edge, Feeder 75 0 5 0 9 27 7-3
Cutting Edge, Feeder, Low 75 0 5 07 26 7-3
Cutting Edge, Moldboard P523295 9 7-2
Cutting Edge, Moldboard Side 75 0 5 0 8 18 7-3
Cylinder 9 8 1 74 0 - 3 9 32 7-12
Cylinder Bolt 1010634-86 23 7-12
Cylinder Bolt 1 0 1 0 6 3 4 -70 28 7-15
Cylinder, Clevis, 1.00 x 2.75 1000284 14 7-19
Cylinder, Gas Spring Shock 853600 4 7-35
Cylinder, Gas Spring Shock 853600 15 7-35
Cylinder, Hydraulic, 2.00 B x 6.00 S x 1.12 R P 5 2 1 1 24 25 7-41
Cylinder, Hydraulic, 2.50 x 12.00 x 1.50 Rod 110220 24 7-10
Cylinder, Hydraulic, 2.50 x 22.00 x 1.50 640180 4 7-39
Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod 70 0 1 6 0 -2 8 1 7-2
Cylinder, Hydraulic, 3.50 x 10.00 x 1.75 Rod 70 0 1 6 0 -2 8 2 7-3
Cylinder, Hydraulic, Moldboard Lift 3 2 8 3 70 8 7-3

7-104 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

-D-

Decal, Operator Control Panel 1011680 26 7-27

Decal, Operator, Control Panel, Top 1011679 17 7-27
Detent, Ball 9 8 1 74 0 - 5 9 51 7-12
Dipstick, Oil 1 0 1 1 2 6 3 -1 4 6 7-30
Display, DP-250 1 0 1 4 2 74 14 7-27
Dome Light, Cab P 8 0 6 76 11 7-22
Door Weldment 76 0 0 6 2 6 7-24
Door Key 76 0 0 1 0 A - 0 2 REF 7-22
Door Weldment 76 0 0 6 2 1 7-25
Door, Left 986692 2 7-35
Dowel 1 0 1 0 6 3 4 -7 1 29 7-15
Dust Cap, Front Wheel 110330 3 7-10

-E-

Edge Trim 76 0 070 4 7-25

Elbow, Charge, Air, 3.00, 45° 982779 11 7-31
Elbow, EPDM, 3.00, 45° 1 0 1 3 6 6 7-1 5 12 7-31
Elbow, Pipe, 90°, 3/4 Street, MI 99527 12 7-17
Elbow, Rubber, 4.00 x 3.00 ID, 90° 1000834 21 7-31
Elbow, Stainless Steel, Cummins, Loader 1 0 1 3 6 6 7- 07 8 7-31
Electronic Sensor 1 0 1 0 6 3 4 -74 22 7-12
Element, Filter, Air, Primary 1 0 1 1 2 6 3 -1 3 REF 7-31
Element, Filter, Air, Secondary 1 0 1 2474 -2 5 REF 7-31
Element, Fuel Filter 1 0 1 1 2 6 3 -1 0 3 7-30
Elevator Bolt, 1/4-20 x 1.00 P521452 9 7-21
Enclosure, 12 x 10 x 5, Relays, Grid Heaters, VWCS 1013542 1 7-28
Engine Cover Assembly (Right) 988812 GRP 7-35
Engine Cover, Loader 1 0 0 0 07 2 30 7-34
Engine Cummins, 130HP, T4F 1013667 GRP 7-32
Engine, Cummins, 130HP, T4F 1013667 1 7-29
Engine, Cummins, 130HP, T4F 1013667 1 7-30

3000C Force Feed Loader 7-105

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

-F-
Fan, Blower, 3000 T4F 1011263-05 13 7-32
Filler Neck, Hydraulic Oil/Fuel Cap 140030FN 3 7-17
Filler Neck, Hydraulic Oil/Fuel Cap 140030FN 6 7-18
Filter Assembly, Hydraulic Return 34463 1 7-33
Filter, Fuel/Water Separator 1 0 1 3 6 6 7-1 8 4 7-30
Filter, Oil, Engine, Cummins 1005230-06 8 7-30
Fitting, Lube, Straight, 1/4”-28 140610 16 7-7
Fitting, Lube, Straight, 1/4”-28 140610 35 7-10
Fitting, Lube, Straight, 1/4”-28 140610 16 7-4
Flange 9 8 1 74 0 - 3 7 30 7-12
Flashing, 25 x 6.0 x 34. Main 75 0 241 A REF 7-19
Flashing, Front 75 0 6 2 8 22 7-41
Floor Mat, Loader, 3000 852100 3 7-26
Floor Mat, Loader, 3000 852100 24 7-34
Foam - Door 982061 7 7-25
Frame, Discharge Baffle 75 0 6 5 3 S R V 8 7-21
Friction Washer 9 8 1 74 0 -1 8 7 7-12
Friction Washer 9 8 1 74 0 - 4 5 37 7-12
Friction Washer 1010634-38 20 7-13
Front End Mounting Plate 8 5 51 0 5 28 7-10
Front End U-Bolt Mounting 8 5 51 9 4 34 7-10
Fuse, 175A, AMG 1 0 1 41 2 0 6 7-28
Fuse, 250A, AMG 1 0 1 41 2 1 7 7-28
Fuse, Holder, Mega 9 8 5 75 2 5 7-28

-G-
Gasket, “B”, 2-Bolt 70 0 4 8 0 2 7-4
Gasket, “B”, 2-Bolt 70 0 4 8 0 2 7-7
Gasket, C, 4-Hole P 7 74 9 4 20 7-21
Gauge, Sight Level, Hydraulic Oil 5 0 0 070 6 7-17
Gear Box, Retaining Ring 9 8 1 74 0 -7 1 20 7-12
Gear Box, Seal Washer 9 8 1 74 0 - 6 0 12 7-14
Gear Box, Vent 9 8 1 74 0 - 3 8 1 7-14
Glass - Door 76 0 0 8 0 2 7-25

7-106 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Group, Cab 1 0 0 0 5 73 1 7-22
Group, Detail, 3000, 4 1 0 0 0 51 3 GRP 7-34
Group, Engine, Loader, T4F 1014015 GRP 7-29
Group, Engine, Loader, T4F 1014015 GRP 7-30
Group, Engine, Loader, T4F 1014015 GRP 7-31
Group, Frame, Loader, T4F 1014014 GRP 7-1
Group, Fuel Tank, Loader, T4F 1014016 GRP 7-18
Group, Hydraulic Tank, Loader, T4F 9 8 4 9 24 GRP 7-17
Group, Swivel Stand 988165 GRP 7-42
Grub Bolt 9 8 1 74 0 - 5 7 49 7-12
Guard, Tail Pulley 75 0 0 6 1 S R V 8 7-20
Guide - Tube 9 8 1 74 0 -1 9 8 7-12

-G-
Half Shaft 1 0 1 0 6 3 4 -2 6 4 7-13
Head Pulley w/V-Groove, Swivel 1004691 8 7-41
Head, Fuel Filter, Engine 1 0 1 1 2 6 3 -1 7 2 7-30
Hexagon Bolt 9 8 1 74 0 -24 13 7-12
Hexagon Bolt 9 8 1 74 0 -2 7 16 7-12
Hinge, 3000 Loader Cab 76 0 1 0 1 10 7-24
Hinge, Door 986693 10 7-35
Hinge, Door 986693 21 7-35
Hole Plug, 3/8 9 8 2 075 19 7-25
Hook, Rubber 70 2 0 0 9 6 27 7-34
Horn Low Pitch 2 0 1 9 07 73 5 7-34
Horn, Back-Up Alarm 852520 9 7-34
Hose Clamp, 2-Hole 131140 33 7-41
Hose Kit, 3000, Loader, Manulli 1010582 21 7-40
Hose Kit, 3000, Swivel Conveyor 993000RS REF 7-40
Hose Kit, Drive Axle 993000RE REF 7-11
Hose Wrap, 1/8 x 12 x 12 985067 22 7-40
Hose, Charge Air, Wire Rienforced 1012642 16 7-31
Hose, Radiator, 1.50 x 1.75, 90° 36395 12 7-32
Hose, Radiator, Lower, Flex, 19.00 1014225 11 7-32
Housing 9 8 1 74 0 -1 3 1 7-12

3000C Force Feed Loader 7-107

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Housing 1010634-04 5 7-14
Hub Assembly, Wheel, w/2 Studs 988911SRV 4 7-10
Hub, Axle, Left Front, Subassembly 854854 11 7-10
Hub, Axle, Right Front, Subassembly 854855 26 7-10
Hump Hose, Reducers, 5.00 - 4.00 ID 9 5 3 5 2 1 24 4 2 7-31
Hydraulic Cylinder, Discharge Baffle P 5 2 1 1 24 1 7-21
Hydraulic Motor, Main Conveyor Drive 75 0 3 1 0 21 7-21

- I, J , K -
Int. Handle & Bezel, Right 982063 10 7-25
Interior Handle 982060 5 7-25
Intermediate Brake Disc 1010634-55 11 7-15
Intermediate Brake Disc 1010634-60 16 7-15
Intermediate Cover 1010634-85 21 7-12
Intermediate Flange 1 0 1 0 6 3 4 -2 1 16 7-16
J Bracket, Main Conveyor 8 5 4741 4 7-19
J-Bracket/Main Conveyor 8 5 4741 26 7-41
Joint or O-Ring 9 8 1 74 0 - 3 6 29 7-12
Key, Cab 76 0 0 1 A - 0 2 21 7-25
Key, Engine Access Panel Door 35560 REF 7-35
Key, Iginition 982008-04 REF 7-27
Keystock, .750 x 3.00 1009965 9 7-8
Keystock, Square .750 x 3.50 854942SRV 12 7-5
King Pin, Front 110061 15 7-10
Kit, A/C, Heat, Loader, T4F 1013955 1 7-37
Knob, Round Ball, 1.375 x .375-16 8 51 1 5 6 10 7-36
Knob, Round Ball, 1-7/8 x 1/2-13 920225 6 7-26

-L-
Latch Rod, Left 982065 12 7-25
Latch, Engine Access Panel Door 160450 3 7-35
Latch, Engine Access Panel Door 160450 14 7-35
Latch, Modified, Right 982062 9 7-25
Leaf Spring Assembly, Front 73 0 0 9 0 27 7-10
Level Rod Indicator 8 5 51 6 3 32 7-3

7-108 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Level Rod Mounting Flat Bar 8 5 51 6 4 31 7-3
Light, Green, Dash, .50 Hole 31985 11 7-27
Light, Indicator, White 1010500 9 7-27
Light, LED, Circular 1012563 10 7-23
Light, LED, Circular 1012563 13 7-39
Light, Red, 7.00 38138 5 7-36
Light, Turn Signal, Amber 6161 9 7-23
Light, Yellow w/Arrow, 7.00 38139 4 7-36
Link, Top Radiator Gusset 9 8 874 8 2 7-32
Lock Trip Rod 9 8 2 070 17 7-25
Lock Washer, Front Spindle 110320 13 7-10
Locking Collar 120120 17 7-6
Locking Collar 120120 17 7-9
Locking Plate 1 0 1 0 6 3 4 - 41 23 7-13

-M-
Machined Nut, Artic 110101 10 7-10
Magnet Plug 9 8 1 74 0 -2 9 18 7-12
Manifold w/Relief, 3000 Brake 75 0 6 0 2 5 7-40
Manifold w/Relief, Brake 75 0 6 0 2 8 7-33
Manifold, Case Drain 853280 6 7-33
Manifold, Case Drain 853280 11 7-40
Manifold, Hopper Wing, 1000B 910158 25 7-40
Manifold, Moldboard Angle Cylinders 550123 26 7-40
Manifold, Service Brake 858854 11 7-33
Manifold, Service Brake, 685 858854 10 7-40
Manual Case 985234 13 7-22
Master Link 7 1 0 2 3 0 -1 REF 7-4
Mirror Head 8 5 2 5 70 7 7-23
Mirror, Inside Rearview 720260 8 7-22
Mirror, Outside Rearview 1 51 3 70 8 7-23
Module, DEF Supply 1 0 1 2 6 41 15 7-30
Module, DEF, Supply 1 0 1 2 6 41 10 7-32
Moldboard, Loader, All-Purpose 9 8 6 3 74 8 7-2
Motor Mount 8 5 478 8 18 7-21

3000C Force Feed Loader 7-109

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Motor, Hydraulic, 2 Speed, H1-B, 80CC 1011461 8 7-40
Motor, Hydraulic, 2-Speed 1011461 4 7-11
Motor, Hydraulic, 2-Speed, 80cc 1011461 13 7-33
Motor, Hydraulic, Feeder Drive 710100 1 7-4
Motor, Hydraulic, Feeder Drive 710100 1 7-7
Motor, Hydraulic, Power Steering 140500 13 7-26
Motor, Hydraulic, Swivel Conveyor Ddrive 986557 27 7-40
Motor, Windshield Wiper 1 51 1 70 9 7-22
Mount, 2 Speed Valve 9 8 4 876 2 7-40
Mount, 2-Speed Valve 9 8 4 876 16 7-33
Mount, Accumulator Base 9 8 2 51 9 14 7-17
Mount, Accumulator Clamp 9 25 2 0 15 7-17
Mount, Bearing 75 0 6 2 7 16 7-41
Mount, Crankcase Ventilation, Loader 1 0 1 1 6 24 14 7-30
Mount, DEF Supply Module 1014338 16 7-30
Mount, DEF Supply Module 1014338 31 7-32
Mount, Guidance Lights 41 4 9 0 3 7-36
Mount, Light, Mirror 8 5 6 9 87 5 7-23
Mount, Radiator (Front) 9 8 875 9 3 7-32
Mount, Radiator (Rear) 9 8 876 2 4 7-32
Mount, Swivel Conveyor 853212 1 7-39
Mount, Tie Rod End 1 1 0 2 1 0 -1 REF 7-10
Mount, Tie Rod End 1 1 0 2 1 0 -1 REF 7-11
Mount, Torque Hub 854932 4 7-4
Mount, Torque Hub 854932 4 7-7
Mount, Valve, 2 Sstation, 5 Station 1011985 6 7-40
Mount, Valve, 2-Station, 5-Station 1011985 12 7-33
Mount, Weldment, Radio/Speaker 1008092 1 7-38
Mounting Pad, Hatz Diesel Engine 320140 8 7-29

-N-
Needle Bearing 9 8 1 74 0 -2 0 9 7-12
Needle Bearing 9 8 1 74 0 - 4 6 38 7-12
No-Spin Differential (Kit) 1 0 1 0 6 3 4 -2 3 25 7-16
Nozzle Kit, Windshield Washer 852810 REF 7-22

7-110 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Nut 9 8 1 74 0 - 3 5 28 7-12
Nut 9 8 1 74 0 -78 67 7-12
Nut 1010634-31 11 7-13
Nut 1010634-39 21 7-13
Nut 9 8 1 74 0 -1 6 7 22 7-15
Nut 9 8 1 74 0 -1 3 3 19 7-16
Nut, Flexloc, .750-16, Full 8 0 3 75 7 7-11
Nut, Front Spindle 110310 14 7-10
Nut, Hex, #10-24 2 0 9 - # 1 0 -24 12 7-38
Nut, Hex, .813-20 300020 9 7-26
Nut, Hex, 1/2-13, GR5 2 0 0 - 8 -1 6 - 5 19 7-19
Nut, Hex, 1/2-13, GR5 2 0 0 - 8 -1 3 - 5 22 7-32
Nut, Hex, 1/4-20 2 0 0 - 4 -2 0 - 5 6 7-38
Nut, Hex, 1-8 2 0 0 -1 6 - 8 - 8 39 7-3
Nut, Hex, 3/4-10 2 0 0 -1 2-1 0 - 5 4 7-9
Nut, Hex, 3/4-10, GR5 2 0 0 -1 2-1 0 - 5 10 7-20
Nut, Hex, 3/4-10, GR5 2 0 0 -1 2-1 0 - 5 7 7-21
Nut, Hex, 3/4-10, GR8 2 0 0 -1 2-1 0 - 8 5 7-3
Nut, Hex, 3/4-16, GR5 2 0 0 -1 2-1 0 - 5 27 7-17
Nut, Hex, 3/4-16, GR5 2 0 0 -1 2-1 0 - 5 10 7-18
Nut, Hex, 3/8-16 2 0 0 - 6 -1 6 - 8 38 7-3
Nut, Hex, 5/8-11, GR5 2 0 0 -1 0 -1 1 - 5 11 7-2
Nut, Hex, 5/8-11, GR8 2 0 0 -1 0 -1 1 - 8 19 7-4
Nut, Hex, 5/8-11, GR8 2 0 0 -1 0 -1 1 - 8 19 7-7
Nut, Hex, 5/8-11-8 2 0 0 -1 0 -1 1 - 8 21 7-3
Nut, Hex, 7/8-9, GR8 2 0 0 -1 4 - 9 - 8 4 7-6
Nut, Hex, Heavy, 5/8-11, GR5 2 0 1 -1 0 -1 1 - 5 17 7-5
Nut, Hex, Jam, 1-1/4-12 2 0 2-2 0 -1 2- 5 25 7-10
Nut, Hex, Jam, 1-1/4-12, GR5 2 0 2-2 0 -1 2- 5 22 7-4
Nut, Hex, Jam, 1-1/4-12, GR5 2 0 2-2 0 -1 2- 5 23 7-7
Nut, Hex, Jam, 1-1/8-12 2 0 2-1 8 -1 2- 5 6 7-9
Nut, Hex, Jam, 3/4-10, GR5 2 0 2-1 2-1 0 - 5 3 7-5
Nut, Hex, Jam, 3/4-10, GR5 2 0 2-1 2-1 0 - 5 3 7-8
Nut, Hex, Jam,, 1-1/4-12, GR5 2 0 2-2 0 -1 2- 5 8 7-39
Nut, Hex, Machine, #10-24 2 0 9 - # 1 0 -24 REF 7-28

3000C Force Feed Loader 7-111

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Nut, Lock, .Stover, 3/8-16 2 0 4 - 6 -1 6 - 5 16 7-20
Nut, Lock, Flexloc, 1/4-20, Full, LT 2 1 7- 4 -2 0 47 7-40
Nut, Lock, Flexloc, 3/8-16, FT 2 1 7- 6 -1 6 18 7-17
Nut, Lock, Flexlock, 1/4-20, Full, LT 2 1 7- 4 -2 0 32 7-33
Nut, Lock, Nylon, #10-32, GR5 2 0 5 - # 1 0 - 3 2- 5 9 7-35
Nut, Lock, Nylon, #10-32, GR5 2 0 5 - # 1 0 - 3 2- 5 18 7-35
Nut, Lock, Nylon, #6-32 2 0 5 - # 6 - 3 2- 5 6 7-36
Nut, Lock, Stover, 1/4-20, GR5 2 0 4 - 4 -2 0 - 5 REF 7-28
Nut, Lock, Stover, 1/4-20, GR5 2 0 4 - 4 -2 0 - 5 46 7-40
Nut, Lock, Stover, 1-8, GR5 2 0 4 -1 6 - 8 - 5 4 7-1
Nut, Lock, Stover, 1-8, GR8 2 0 4 -1 6 - 8 - 8 14 7-3
Nut, Lock, Stover, 3/8-16, GR5 2 0 4 - 6 -1 6 - 5 22 7-30
Nut, Lock, Stover, 3/8-16, GR5 2 0 4 - 6 -1 6 - 5 44 7-40
Nut, Lock, Stover, 5/16-18 2 0 4 - 5 -1 8 - 5 7 7-35
Nut, Lock, Stover, 5/16-18, GR5 2 0 0 - 5 -1 8 - 5 19 7-30
Nut, Lock, Stover, 5/16-18, GR5 2 0 4 - 5 -1 8 - 5 20 7-35
Nut, Lock, Stover, 5/16-18, GR5 2 0 4 - 5 -1 8 - 5 45 7-40
Nut, Locking, 1.50 NPT 1014489 12 7-28

-O-
Option, AC/Heat, 3000C, T4F 1014501 GRP 7-37
Option, Swivel Conveyor, 3000 981679SRV GRP 7-39
O-Rinf Motor Seal 1011461-01 9 7-40
O-Ring 9 8 1 74 0 -1 4 24 7-12
O-Ring 9 8 1 74 0 - 47 39 7-12
O-Ring 9 8 1 74 0 - 4 9 41 7-12
O-Ring 9 8 1 74 0 - 5 0 42 7-12
O-Ring 9 8 1 74 0 - 51 43 7-12
O-Ring 9 8 1 74 0 - 5 4 46 7-12
O-Ring 9 8 1 74 0 - 5 5 47 7-12
O-Ring 1010634-80 57 7-12
O-Ring 9 8 1 74 0 - 6 5 59 7-12
O-Ring 9 8 1 74 0 -1 3 8 12 7-13
O-Ring 1010634-69 27 7-15
O-Ring 1010634-89 14 7-16

7-112 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

O-Ring 9 8 1 74 0 -1 3 4 24 7-16
O-Ring (Optional) 1010634-48 2 7-15
O-Ring Motor Seal 1011461-01 REF 7-11
O-Ring Motor Seal 1011461-01 14 7-33
O-Ring, 3.237 ID x .103, SAE 152 36808 5 7-33
O-Ring, 3.237 ID x .103, SAE 152 36808 19 7-40
O-RIng, Buna-N 1014490 11 7-28
O-Ring, Central Housing 1010634-02 3 7-14
O-Ring, Gear Box 9 8 1 74 0 - 51 8 7-13
O-Ring, Pump Conveyor Feeder P 76 8 6 9A - 0 5 10 7-29
O-Ring, Pump Drive P 76 8 6 9A - 0 4 9 7-29
Output Shaft 1010634-83 65 7-12

-P-
Paddle Bearing Plate 854946A 10 7-6
Paddle Bearing Plate 854946A 21 7-9
Paddle Handle, Right 982064SRV 11 7-25
Paddle Roller Spacer 854953 11 7-9
Panel, Instrument, Bottom (Right) 1011646 19 7-27
Panel, Instrument, Top (Right) 1 0 1 4 2 75 1 7-27
Panel, Side 76 0 0 3 1 3 7-24
Panhead Machine Screw, #10-24 x 0.75 1 2 2- # 1 0 -24 -1 2 F 9 7-38
PHMS, Cross, #10-24 x .50, FT 1 2 2- # 1 0 -24 - 8 F REF 7-28
PHMS, Cross, #10-32 x .50, FT 1 2 2- # 1 0 - 3 2- 8 F 6 7-35
PHMS, Cross, #10-32 x .50, FT 1 2 2- # 1 0 - 3 2- 8 F 17 7-35
PHMS, Cross, #6-32 x 0.875 1 2 2- # 6 - 3 2-1 4 F 8 7-36
PHMS, Cross,, #10-24 x .50, FT 1 2 2- # 1 0 -24 - 8 F 5 7-17
PHMS, Cross,, #10-24 x .50, FT 1 2 2- # 1 0 -24 - 8 F 5 7-18
PHMS, Cross,, #8-32 x .50, FT 1 2 2- # 8 - 3 2- 8 F 3 7-18
Pin, Clevis 210060 3 7-21
Pin, Clevis, 1.00 x 2.625 w/1.5 HD 210060 1 7-3
Pin, Clevis, 1.00 x 2.63 w/1.50 Head 210060 5 7-39
Pin, Conveyor Belt Lacing, 30” 75 0 0 8 0 2 7-20
Pin, Cotter, .188 x 2.00 80338 41 7-3
Pin, Cotter, .188 x 2.00 80338 27 7-7

3000C Force Feed Loader 7-113

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Pin, Push Pin Lock 855358 REF 7-26
Pinion 1010634-45 28 7-13
Pipe, Air Intake, 4.00 x 54.00 1 0 0 07 2 3 3 7-31
Pipe, Beacon Light Mount 981133 2 7-23
Pipe, Beacon Light Mount 981133 19 7-34
Pipe, Bushing, 08MP - 04FP, Steel 99980 22 7-17
Pipe, Charge Air, Cooler Inlet, Loader 1013849 22 7-31
Pipe, Exhaust Tip, Loader, T4F 1014455 5 7-31
Pipe, Intake, Air Cleaner Outlet, Loader 1 0 1 3 8 47 19 7-31
Pipe, Intake, Turbo Inlet, Loader, T4F 1013844 14 7-31
Pipe, Plug, .75 Square HD, Magnetic 35501 10 7-17
Piston 9 8 1 74 0 - 5 2 44 7-12
Piston 1010634-49 3 7-15
Piston 1010634-67 25 7-15
Pivot Shaft 853271 3 7-41
Planet Gear 1010634-33 14 7-13
Planet Gear Carrier 1010634-36 17 7-13
Planet Gear Carrier (Kit) 1010634-35 16 7-13
Plate, Brace, Intake, Loader, T4F 1014460 13 7-29
Plate, Brace, Intake, Loader, T4F 1014460 26 7-31
Plate, Cover, Radiator 1005779 32 7-34
Plate, Fender Slip Foot 8 5 51 2 8 25 7-34
Plate, Heatshield, Loader, T4F 1 0 1 3 9 07 7 7-34
Plate, Hold Down, Battery 1013944 26 7-34
Plate, Hood, Engine, Loader 1011694 15 7-34
Plate, Instrument Panel 1011610-01 2 7-27
Plate, Left Conveyor Side Skirt 853293 5 7-41
Plate, Locking 1 0 1 0 6 3 4 -1 0 2 7-16
Plate, Lower, Instrument Panel 1011646-01 20 7-27
Plate, Mount, Test Port, Loader 1014393 14 7-40
Plate, Panel, Relays, Grid Heater 1013393-01 2 7-28
Plate, Rear Wiper Cover, Front 76 0 0 1 0 A - 0 6 10 7-22
Plate, Right Conveyor Side Skirt 853292 4 7-41
Plate, Skirt Keeper 853294 6 7-41
Plate, Skirt Keeper 853379 18 7-41

7-114 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Plate, Spacer 854819 31 7-41
Plow Bolt, 5/8-11 x 2.00 130220 10 7-2
Plow Bolt, 5/8-11 x 2.00 130220 19 7-3
Plow Bolt, 5/8-11 X 2.00 130220 8 7-4
Plow Bolt, 5/8-11 x 2.00 130220 21 7-7
Plug 9 8 1 74 0 -2 8 17 7-12
Plug 1010634-06 7 7-14
Plug 1 0 1 0 6 3 4 - 07 8 7-14
Plug 9 8 1 74 0 -1 0 2 10 7-14
Plug 1010634-88 11 7-14
Plug 1010634-37 18 7-13
Plug 9 8 1 74 0 -1 75 6 7-15
Plug (Kit) 1 0 1 0 6 3 4 - 51 7 7-15
Plug (Optional) 1 0 1 0 6 3 4 -7 2 24 7-15
Plug, Button, Nylon, Black, 3/4” 9 8 2 076 20 7-25
Plug, Hole, .750, Flush Mount, Plastic 3 51 3 6 - 6 2 7-38
Plug, Magnet 1010634-08 9 7-14
Plug, Magnet 1010634-08 27 7-13
Power Outlet, 12-Volt 1 0 1 1 1 47 18 7-27
Pre-Cleaner, 3000, T4F 1011263-04 4 7-31
Pressure Check Valve 8 5 51 4 8 28 7-27
Pressurizer Plenum Assembly 8 5 3 70 0 - 0 4 2 7-37
Pulley, Head Drum w/Lag 75 0 2 6 0 13 7-21
Pulley, Loader 75 0 0 5 0 5 7-20
Pulley, Tail, Wing, 10.0 x 32.0 75 0 0 6 0 A 7 7-20
Pump Drive, Dual, 3000 P 76 8 6 9A 2 7-29
Pump, Hydraulic, 4.57 Cir, MAN, B-Pad (Left) 1000568 3 7-29
Pump, Hydraulic, Gear, .84 CIR, LH 162803 28 7-40
Pump, Hydraulic, Gear, Tandem, .58 CIR 852580 4 7-33
Pump, Hydraulic, Gear, Tandem, .58 CIR 852580 18 7-40
Pump, Hydraulic, Piston, Tandem, CCW P205232 A 4 7-29

-Q-

3000C Force Feed Loader 7-115

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

-R-
Radiator, 3000 T4F 1011263-03 1 7-32
Radio, AM/FM/CD, w/Auxilary Input & Speakers 1011314 8 7-38
Reduction Bushing 9 8 1 74 0 -1 7 6 7-12
Reduction Bushing 9 8 1 74 0 -2 2 11 7-12
Reduction Bushing 9 8 1 74 0 - 4 8 40 7-12
Reduction Bushing 1010634-57 13 7-15
Relay, 12VDC, SPDT, 40A, 5 Pin 36085 4 7-28
Relay, 200A 1013394 9 7-28
Retaining Ring 9 8 1 74 0 - 5 3 45 7-12
Retaining Ring 9 8 1 74 0 - 6 8 63 7-12
Retaining Ring 1010634-05 6 7-14
Retaining Ring 1010634-44 26 7-13
Right Trip Rod 982068 15 7-25
Rim, Rear, Loader 1011183 3 7-11
Ring 1 0 1 0 6 3 4 -2 8 6 7-13
Ring Gear 1010634-43 25 7-13
Ring Gear Support 1010634-42 24 7-13
Ring Gear Support (Kit) 1010634-46 2 7-13
Ring, Nozzle 25583 8 7-5
Ring, Nut 9 8 1 74 0 -1 0 6 3 7-16
Ring, Nut 9 8 1 74 0 -1 0 4 23 7-16
Rod, Threaded, Feeder Motor 8 5 4 9 47 10 7-4
Rod, Threaded, Feeder Motor 8 5 4 9 47 10 7-7
Roller Assembly (25°), Conveyor Troughing 9 8 6 3 41 20 7-20
Roller Assembly, Conveyor Idler 75 0 0 9 0 9 7-41
Roller Assembly, Conveyor Return Idler 75 0 0 9 0 3 7-19
Roller Assembly, Conveyor Return Idler 75 0 0 9 0 7 7-19
Roller Assembly, Conveyor Troughing, 15 Degree 75 0 1 3 1 13 7-20
Roller Assembly, Conveyor Troughing, 30 Degree 75 0 1 3 0 14 7-20
Roller Bearing 1 0 1 0 6 3 4 -78 36 7-12
Roller Bearing 1010634-84 66 7-12
Roller, 3.25 x 1.25 811316 18 7-6
Roller, Troughing Idler 75 0 1 4 0 2 7-19
Rubber Skirt, Discharge Baffle M521454 11 7-21

7-116 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Rubber Skirt, Discharge Baffle M521454 41 7-41
Rubber, Mat, Battery Tray, 3000 T4F 1014504 30 7-34

-S-
Safety Pin, Conveyor Mount 986603 REF 7-19
Scoop Holder Rod Pin 8 5 51 9 2 22 7-3
Scoop Level Mounting Plate 8 5 51 6 5 34 7-3
Screw, Self Drilling/Tapping, #8 x 0.75 1 1 5 - # 8 -1 2 2 7-36
Seal 2 1 0 24 0 16 7-10
Seal 9 8 1 74 0 -1 9 2 2 7-12
Seal 9 8 1 74 0 - 5 6 48 7-12
Seal 1 0 1 0 6 3 4 -2 7 5 7-13
Seal 1 0 1 0 6 3 4 -2 9 7 7-13
Seal 1010634-62 18 7-15
Seal 1 0 1 0 6 3 4 -1 7 13 7-16
Seal Washer 9 8 1 74 0 - 6 0 52 7-12
Seal Washer 1010634-52 8 7-15
Seal, 3.628OD x 2.250ID x .468 36830 9 7-10
Seal, Door 76 0 070 7 7-24
Seal, Feeder Shaft 130-342 9 7-5
Seal, Front Window 76 0 0 9 0 17 7-24
Seal, Rear Side Window 76 0 0 9 0 13 7-24
Seal, Rear Window 76 0 0 9 0 15 7-24
Seal, Window 76 0 0 9 0 9 7-24
Seat Belt w/Hardware 73 0 - 3 0 5 0 2 7-26
Security Switch 1 0 1 0 6 3 4 -7 9 53 7-12
Sender, Temperatire Gauge, 04 MP 35368 23 7-17
Sending Unit, Fuel, Loader 1013942 2 7-18
Sensor, Coolant Level 988986 14 7-32
Set Screw, Hex Socket Head, Cup, 3/8-16 x 0.625 1 1 3 - 6 -1 6 -1 0 9 7-36
Shaft w/Gear 9 8 1 74 0 -1 1 9 7-16
Shaft, Clip, Conveyor 31800 REF 7-41
Shaft, Conveyor Head Pulley 75 0 2 7 1 15 7-21
Shaft, Feeder, Lower 710221A 13 7-5
Shaft, Feeder, Upper 710171A 16 7-6

3000C Force Feed Loader 7-117

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Shaft, Feeder, Upper 710171A 12 7-7
Shaft, Feeder, Upper 710171A 16 7-9
Shaft, Feeder, Upper, 3000 710171A 12 7-4
Shaft, Idler Sprocket 980932 6 7-8
Shaft, Swivel Conveyor Drive 75 0 6 1 2 34 7-41
Shim 9 8 1 74 0 - 4 3 35 7-12
Shim 1 0 1 0 6 3 4 -2 0 15 7-16
Shim Kit 1 0 1 0 6 3 4 -7 7 33 7-12
Shim Kit 1010634-64 20 7-15
Side Plate, Back Left Side 854801 11 7-19
Side Plate, Back Right Side 8 5 47 97S R V 10 7-19
Side Plate, Center Left Side 8 5 47 9 8 S R V 12 7-19
Side Plate, Center Right 8 5 47 9 9 S R V 9 7-19
Side Plate, Front Left Side 8 5 47 9 6 S R V 13 7-19
Side Plate, Front Right 8 5 47 9 5 8 7-19
Sign, Slow Moving Vehicle P 70 0 3 6 13 7-34
Sign, Slow Moving Vehicle P 70 0 3 6 14 7-39
Sign, Slow Moving Vehicle P 70 0 3 6 REF 7-41
Sliding Pin 9 8 1 74 0 -1 5 3 7-12
SMS Test Hose Assembly w/#4 Female JIC Both Ends 24" 1 0 1 3 5 8 8 -24 16 7-40
SMS Test Hose Assembly w/#4 Female JIC Both Ends 72" 1 0 1 3 5 8 8 -7 2 17 7-40
Snap Ring 1010634-32 13 7-13
Snap Ring, Conveyor Left Bearing 75 0 3 2 3 6 7-7
Snap Ring, Conveyor Left Bearing Retainer 75 0 3 2 3 16 7-21
Snap Ring, Conveyor, Left Bearing 75 0 3 2 3 6 7-4
Socket, Door Stop P 5 2 73 2 3 11 7-24
Solenoid, 12 Volt, Constant Duty 720290 30 7-27
Solenoid, 12V, Constant Duty 720290 8 7-28
Spacer 9 8 1 74 0 -76 56 7-12
Spacer 1010634-63 19 7-15
Spacer 1 0 1 0 6 3 4 -1 4 8 7-16
Spacer 1 0 1 0 6 3 4 -1 6 12 7-16
Spacer 9 8 1 74 0 -1 2 9 22 7-16
Spacer, Tube, 3.00 OD x 2.00 ID x .50 LG 9 8 6 51 1 30 7-3
Spring 9 8 1 74 0 - 5 8 50 7-12

7-118 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Spring 1 0 1 0 6 3 4 - 47 1 7-15
Spring 1010634-53 9 7-15
Spring 1010634-59 15 7-15
Spring Holder 855082 30 7-10
Spring Washer 9 8 1 74 0 -2 5 14 7-12
Spring Washer 9 8 1 74 0 - 3 3 26 7-12
Spring Washer 9 8 1 74 0 -7 7 60 7-12
Sprocket Set, Feeder Drive 855066SRV 10 7-5
Sprocket Set, Feeder Drive 855066SRV 8 7-8
Sprocket, Feeder Drive 710182 14 7-6
Sprocket, Feeder Drive 710182 14 7-9
Starter Motor, Cummins 1008650-01 12 7-30
Steering Column 300040 12 7-26
Steering Wheel, 17.00, 36 Spline 300030 10 7-26
Steering, Tilt 855258 8 7-26
Stop, Swivel Conveyor Motor 856926 30 7-41
Strain Relief, Nylon, Black, 1.50 NPT 1 0 1 4 4 87 10 7-28
Strainer & Gasket Kit, Hydraulic/Fuel 140030GK 4 7-17
Strainer & Gasket Kit, Hydraulic/Fuel 140030GK 7 7-18
Strainer, Hydraulic Suction, 200 Mesh 36123 24 7-17
Strainer, Hydraulic Suction, 8816 980560 8 7-17
Strap, DEF Tank, Loader 1 0 1 3 9 24 27 7-32
Strip, Flashing Retainer S 5 2 1 76 3 10 7-21
Strobe Light, Amber 2 1 1 74 8 - 0 2 3 7-23
Strobe Light, Amber 2 1 1 74 8 - 0 2 18 7-34
Stud 9 8 1 74 0 -75 55 7-12
Stud 1010634-40 22 7-13
Stud 1 0 1 0 6 3 4 -2 2 17 7-16
Stud, Wheel 9 8 1 74 0 -1 3 7 9 7-13
Subassembly, Lift Arm, Scoop, Left 1005813 7 7-2
Subassembly, Lift Arm, Scoop, Right 1005814 6 7-2
Subassembly, Rear Mirror Bracket 981534 4 7-23
Subassembly, Sundstrand Pump 75 0 5 8 5 S R V 12 7-29
Subassembly, Weldment, Inner, Direction Light 1010963 1 7-36
Subassembly, Weldment, Outer, Direction Light 1010959 11 7-36

3000C Force Feed Loader 7-119

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Support, Swivel Conveyor 853202 2 7-39
Switch, Brake Light 3000 853180 12 7-40
Switch, Brake, Low Press 852720 29 7-27
Switch, E-Stop, Base w/Button 1005965 22 7-27
Switch, Heat/Cool 12V 8 5 3 70 0 - 0 6 3 7-37
Switch, Ignition, w/Heat 3 9 1 4 6 -1 4 3 7-27
Switch, Master Disconnect, Battery 1 0 974 0 3 7-34
Switch, Pressure, 500 psi 853310 10 7-33
Switch, Pressure, 500 PSI R, N/O 853310 13 7-40
Switch, Push Button 9 8 2 24 9 4 7-27
Switch, Toggle, 2-Position 8 51 3 9 1 6 7-27
Switch, Toggle, 2-Position 72884 7 7-27
Switch, toggle, 2-Position 8 51 3 9 1 23 7-27
Switch, Toggle, 2-Position 72086 25 7-27
Switch, Toggle, 3-Position 900030 5 7-27
Switch, Toggle, 3-Position 981505 8 7-27
Switch, Toggle, 3-Position 8 51 3 9 2 21 7-27
Switch, Toggle, 3-Position 8 51 3 9 3 24 7-27
Switch, Vibrator Actuator 500140 20 7-40
Switch, Wiper/Washer 853090 10 7-27
Swivel Frame 1 0 0 0 074 S R V 2 7-41
Swivel Pulley Stop 854826 38 7-41
Swivel Stand, 56” 988166 2 7-42
Swivel Stand, 90” 988167 1 7-42

-T-
Tail Light Box, Left 981565 10 7-34
Tail Light Box, Right 981564 17 7-34
Tail Pulley Scraper 1 0 0 076 8 11 7-41
Tail Pulley Shaft 75 0 6 2 0 23 7-41
Tail Pulley, w/V-Groove, Swivel 1004690 24 7-41
Tank, DEF, Cummins, 5 Gallon 1012526-03 6 7-32
Tank, Surge, Loader, T4F 1011263-09 15 7-32
Tank, Windshield Wiper 1 51 2 0 0 27 7-27
Tank, Windshield Wiper Washer 1 51 2 0 0 REF 7-22

7-120 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Test Port Hydraulic To #4 JIC Bulkhead 1013583 15 7-40
Tie Rod, Steering 73 0 07 1 22 7-10
Tire & Wheel Assembly, Front 9 8 1 73 8 2 7-10
Tire, Front 852800 1 7-10
Tire, Rear 75 0 5 6 5 2 7-11
Tool Box 8 51 1 6 9 S R V 23 7-34
Torque Hub, Conveyor Drive 75 0 3 0 0 19 7-21
Torque Hub, Feeder Drive 7 1 0 0 9 0 -2 8 3 7-4
Torque Hub, Feeder Drive 7 1 0 0 9 0 -2 8 3 7-7
Troughing Roller, 2 Roller 100692 12 7-41
Tube, Bent, Charge Air, 3.00 OD 1000502 17 7-31
Tube, Dipstick 1 0 1 3 6 6 7-2 0 7 7-30
Tube, High Temperature, 3.00 ID, 90° 9 87 2 8 2 18 7-31
Tube, Push Pin Lock 855357 REF 7-26
Tube, Round, 2.50 OD x 1.25 ID x .50 854953 7 7-39
Tube, Spacer, 5.25 OD x 3.50 ID x .88 W 988019 7 7-8
Tube, Stabilizer 9 8 1 76 5 16 7-3
Tube, Upper, Charge Air, T4F 1011617 23 7-31
Turn Signal Flasher 9 8 1 51 2 14 7-22
Turn Signal w/Hazard, 7-Wire 3 3 6 87 11 7-26
Turn Table, Swivel 75 0 6 0 8 35 7-41

- U, V -

U-Bolt, .750, Loader Rear End 853360 6 7-11

U-Bolt, Leaf Spring, Loader 73 0 1 2 0 33 7-10
Valve Assembly, 2-Section 8 52 0 2 0 4 7-26
Valve, Ball, 3/4 MNPT x 3/4 FNPT 1009089 11 7-17
Valve, Brake Charge 8 52 74 0 3 7-33
Valve, Brake Charge 8 52 74 0 1 7-40
Valve, Brake, w/Pedal, 1000 PSI 853350 7 7-26
Valve, Coolant Control, Cummins 1 0 1 3 6 6 7- 0 3 5 7-32
Valve, Gate, 1.250 14 0 6 4 0 7 7-17
Valve, Solenoid, Forward/Reverse Shift 853850 17 7-33
Valve, Solenoid, FWD/REV Shift 853850 4 7-40
Valve, Solenoid, Pump Destroke 160380 7 7-33

3000C Force Feed Loader 7-121

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Valve, Solenoid, Pump Destroke 160380 7 7-40
Valve, Solenoid, Swivel Conveyor 8 52 75 0 24 7-40
Valve, Trans Shift 983361 3 7-40
Valve, Transmission Shift 983361 15 7-33
Vent 9 8 1 74 0 - 3 8 31 7-12

-W-

Washer S16103 7 7-5

Washer, Flat 3 0 0 -1 6 13 7-3
Washer, Flat 1/2 300-8 17 7-19
Washer, Flat, #10 300-#10 11 7-38
Washer, Flat, #6 300-#6 7 7-36
Washer, Flat, 1 3 0 0 -1 6 29 7-21
Washer, Flat, 1.062 x 2.50 x .500 8 5 4 9 37 13 7-6
Washer, Flat, 1.062 x 2.50 x .500 8 5 4 9 37 23 7-9
Washer, Flat, 1/2 300-8 21 7-32
Washer, Flat, 1/2 300-8 23 7-21
Washer, Flat, 1/4 300-4 31 7-33
Washer, Flat, 1-1/8 3 0 1 -1 8 28 7-3
Washer, Flat, 1-1/8 3 0 1 -1 8 9 7-9
Washer, Flat, 1-1/8 3 0 0 -1 8 8 7-6
Washer, Flat, 3/4 3 0 1 -1 2 14 7-4
Washer, Flat, 3/4 3 0 1 -1 2 14 7-7
Washer, Flat, 3/4 3 0 0 -1 2 8 7-9
Washer, Flat, 3/8 300-6 25 7-4
Washer, Flat, 3/8 300-6 26 7-7
Washer, Flat, 3/8 300-6 17 7-17
Washer, Flat, 3/8 300-6 15 7-20
Washer, Flat, 3/8 300-6 21 7-30
Washer, Flat, 3/8 300-6 18 7-32
Washer, Flat, 3/8 300-6 30 7-32
Washer, Flat, 3/8 300-6 29 7-33
Washer, Flat, 3/8 300-6 4 7-2
Washer, Flat, 3/8 300-6 40 7-3
Washer, Flat, 5/16 300-5 21 7-17

7-122 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Washer, Flat, 5/16 300-5 18 7-30
Washer, Flat, 5/16 300-5 30 7-33
Washer, Flat, 5/16 300-5 19 7-35
Washer, Flat, 5/8 3 0 0 -1 0 26 7-21
Washer, Flat, 5/8 3 0 0 -1 0 16 7-29
Washer, Flat, 5/8 3 0 0 -1 0 15 7-5
Washer, Flat, Fender, 3/8 x 1.50 3 0 8 - 6 -24 REF 7-41
Washer, Flat, SAE, #10 300-#10 REF 7-28
Washer, Flat, SAE, 1/4 300-4 REF 7-28
Washer, Flat, SAE, 1/4 300-4 30 7-40
Washer, Flat, SAE, 1/4 300-4 4 7-38
Washer, Flat, SAE, 3/4 3 0 0 -1 2 12 7-39
Washer, Flat, SAE, 3/8 300-6 5 7-1
Washer, Flat, SAE, 3/8 300-6 29 7-40
Washer, Flat, SAE, 5/16 300-5 8 7-35
Washer, Flat, SAE, 5/16 300-5 31 7-40
Washer, Lock 9 8 1 74 0 -1 6 6 21 7-15
Washer, Lock 1/2 3 0 2- 8 18 7-19
Washer, Lock 3/4 3 0 2-1 2 5 7-11
Washer, Lock, 1 3 0 2-1 6 30 7-21
Washer, Lock, 1/2 3 0 2- 8 19 7-29
Washer, Lock, 1/2 3 0 2- 8 20 7-32
Washer, Lock, 1/2 3 0 2- 8 24 7-21
Washer, Lock, 1/4 3 0 2- 4 27 7-33
Washer, Lock, 1/4 3 0 2- 4 33 7-40
Washer, Lock, 1/4 3 0 2- 4 5 7-38
Washer, Lock, 1-1/4 3 0 2-2 0 3 7-6
Washer, Lock, 3/4 3 0 2-1 2 3 7-9
Washer, Lock, 3/4 3 0 2-1 2 26 7-17
Washer, Lock, 3/4 3 0 2-1 2 9 7-18
Washer, Lock, 3/4 3 0 2-1 2 6 7-3
Washer, Lock, 3/4 3 0 2-1 2 13 7-4
Washer, Lock, 3/4 3 0 2-1 2 4 7-5
Washer, Lock, 3/4 3 0 2-1 2 13 7-7
Washer, Lock, 3/4 3 0 2-1 2 4 7-8

3000C Force Feed Loader 7-123

Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Washer, Lock, 3/8 3 0 2- 6 REF 7-2
Washer, Lock, 3/8 3 0 2- 6 37 7-3
Washer, Lock, 3/8 3 0 2- 6 24 7-4
Washer, Lock, 3/8 3 0 2- 6 25 7-7
Washer, Lock, 3/8 3 0 2- 6 19 7-20
Washer, Lock, 3/8 3 0 2- 6 17 7-32
Washer, Lock, 3/8 3 0 2- 6 29 7-32
Washer, Lock, 3/8 3 0 2- 6 25 7-33
Washer, Lock, 3/8 3 0 2- 6 32 7-40
Washer, Lock, 5/16 3 0 2- 5 20 7-17
Washer, Lock, 5/16 3 0 2- 5 26 7-33
Washer, Lock, 5/16 3 0 2- 5 34 7-40
Washer, Lock, 5/8 3 0 2-1 0 11 7-20
Washer, Lock, 5/8 3 0 2-1 0 27 7-21
Washer, Lock, 5/8 3 0 2-1 0 15 7-29
Washer, Lock, 5/8 3 0 2-1 0 3 7-2
Washer, Lock, 5/8 3 0 2-1 0 16 7-5
Washer, Lock, 9/16 3 0 2- 9 20 7-3
Washer, Lock, 9/16 3 0 2- 9 21 7-4
Washer, Lock, 9/16 3 0 2- 9 22 7-7
Washer, Lock, 9/16 3 0 2- 9 20 7-10
Washer, Lock, Extension Tooth, #10 303-#10 10 7-38
Washer, Lock, Hi-Collar, 5/8 3 07-1 0 28 7-33
Washer, Lock, Hi-Collar, 5/8 3 07-1 0 49 7-40
Washer, Lock,3/8 3 0 2- 6 6 7-1
Washer, Spring 9 8 1 74 0 -1 3 2 18 7-16
Washer, Spring 9 8 1 74 0 -1 3 5 21 7-16
Weldment, Battery Box, Loader, T4F 1013935 8 7-32
Weldment, Block, Conveyor 1013205 32 7-21
Weldment, Chain Guard, Left 1008869 1 7-5
Weldment, Chain Guard, Left 1008869 1 7-8
Weldment, Chain Guard, Right 1008868 2 7-5
Weldment, Chain Guard, Right 1008868 2 7-8
Weldment, Conveyor Pivot, Moldboard 70 0 1 3 1 10 7-3
Weldment, Conveyor, Stabalizer 9 8 14 3 8 14 7-34

7-124 3000C Force Feed Loader

 Alphabetical Parts Index

DESCRIPTION PART # ITEM # FIGURE #

Weldment, Cover, Access, Loader, T4F 1013855 2 7-34
Weldment, Cover, Engine, Loader, T4F 1013854 1 7-34
Weldment, Engine Access Panels, Loader, T4F 1 0 14 0 07 2 7-1
Weldment, Engine Cover (Left) 1 0 14 0 0 0 1 7-35
Weldment, Engine Cover (Right) 9 8 8757 12 7-35
Weldment, Exhaust, Loader, T4F 1013908 10 7-31
Weldment, Feeder 984902 11 7-4
Weldment, Feeder 984902 1 7-6
Weldment, Feeder 984902 11 7-7
Weldment, Feeder 984902 1 7-9
Weldment, Frame, Loader, T4F 1 0 14 0 07 1 7-1
Weldment, Front Axle 73 0 0 1 3 29 7-10
Weldment, Holder, Cable 981543 5 7-29
Weldment, Lid, Battery Box, Loader 1 0 1 3 9 37 9 7-32
Weldment, Moldboard 75 0 5 0 5 -1 24 7-3
Weldment, Mount, Motor, Right 75 0 5 8 1 7 7-29
Weldment, Right Door 9 8 6 74 2 13 7-35
Weldment, Stabilizer, Small 9 8 1 75 9 6 7-34
Weldment, Tank, Fuel, Loader, T4F 1013917 1 7-18
Weldment, Tank, Hydraulic, 3000 75 0 5 97 1 7-17
Weldment, Wear Plate, Loader 75 0 5 0 6 3 7-3
Weldment, Wear Plate, Loader 75 0 5 0 6 25 7-3
Wheel Hub 1010634-30 10 7-13
Window Assembly 76 0 1 5 0 18 7-24
Window, Door 76 0 0 8 0 8 7-24
Window, Front Window 76 0 14 0 16 7-24
Window, Rear 76 0 1 3 0 14 7-24
Window, Right Side 76 0 1 2 0 12 7-24
Windshield Seal 76 0 0 9 0 3 7-25
Wing, Moldboard, Left 75 0 51 2 23 7-3
Wing, Moldboard, Right 75 0 51 1 17 7-3

- X, Y, Z -

3000C Force Feed Loader 7-125

Illustrated Parts List

NOTES

7-126 3000C Force Feed Loader

 ST Engineering LeeBoy, Inc., dba LeeBoy
500 Lincoln County Parkway Ext.
Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802

www.LeeBoy.com

Printed in the U.S.A.