0% found this document useful (0 votes)
77 views128 pages

3 Me6502

This document outlines the course objectives and units for a Heat and Mass Transfer course. The course covers key topics including conduction, convection, phase change heat transfer, heat exchangers, and radiation. It also covers mass transfer concepts and applications. The course aims to help students understand and apply principles of heat and mass transfer in various applications. It will consist of 5 units covering these essential topics over 45 class periods.

Uploaded by

Xavier G
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
77 views128 pages

3 Me6502

This document outlines the course objectives and units for a Heat and Mass Transfer course. The course covers key topics including conduction, convection, phase change heat transfer, heat exchangers, and radiation. It also covers mass transfer concepts and applications. The course aims to help students understand and apply principles of heat and mass transfer in various applications. It will consist of 5 units covering these essential topics over 45 class periods.

Uploaded by

Xavier G
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 128

REGULATION : 2013 ACADEMIC YEAR : 2018-19

ME6502 HEAT AND MASS TRANSFER L T P C


3 0 0 3
OBJECTIVES:
• To understand the mechanisms of heat transfer under steady and transient conditions.
• To understand the concepts of heat transfer through extended surfaces.
• To learn the thermal analysis and sizing of heat exchangers and to understand the basic
concepts of mass transfer.
(Use of standard HMT data book permitted)

UNIT I CONDUCTION 9
General Differential equation of Heat Conduction– Cartesian and Polar Coordinates – One
Dimensional Steady State Heat Conduction –– plane and Composite Systems – Conduction with
Internal Heat Generation – Extended Surfaces – Unsteady Heat Conduction – Lumped Analysis
– Semi Infinite and Infinite Solids –Use of Heisler’s charts.

UNIT II CONVECTION 9
Free and Forced Convection - Hydrodynamic and Thermal Boundary Layer. Free and Forced
Convection during external flow over Plates and Cylinders and Internal flow through tubes.

UNIT III PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS 9


Nusselt’s theory of condensation - Regimes of Pool boiling and Flow boiling. Correlations in
boiling and condensation. Heat Exchanger Types - Overall Heat Transfer Coefficient – Fouling
Factors - Analysis – LMTD method - NTU method.

UNIT IV RADIATION 9
Black Body Radiation – Grey body radiation - Shape Factor – Electrical Analogy – Radiation
Shields. Radiation through gases.

UNIT V MASS TRANSFER 9


Basic Concepts – Diffusion Mass Transfer – Fick‟s Law of Diffusion – Steady state Molecular
Diffusion – Convective Mass Transfer – Momentum, Heat and Mass Transfer Analogy –
Convective Mass Transfer Correlations.
TOTAL : 45 PERIODS
OUTCOMES:
Upon completion of this course, the students can able to understand and apply different heat and
mass transfer principles of different applications.

TEXT BOOK:
1. Yunus A. Cengel, "Heat Transfer A Practical Approach", Tata McGraw Hill, 2010

REFERENCE BOOKS:
1. Frank P. Incropera and David P. Dewitt, "Fundamentals of Heat and Mass Transfer",
John Wiley & Sons, 1998.
2. Venkateshan. S.P., "Heat Transfer", Ane Books, New Delhi, 2004.
3. Ghoshdastidar, P.S, "Heat Transfer", Oxford, 2004,
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 1
REGULATION : 2013 ACADEMIC YEAR : 2018-19

4. Nag, P.K., "Heat Transfer", Tata McGraw Hill, New Delhi, 2002 5. Holman, J.P.,
"Heat and Mass Transfer", Tata McGraw Hill, 2000
6. Ozisik, M.N., "Heat Transfer", McGraw Hill Book Co., 1994.
7. Kothandaraman, C.P., "Fundamentals of Heat and Mass Transfer", New Age
International, New Delhi, 1998.
8. Yadav, R., "Heat and Mass Transfer", Central Publishing House, 1995.
9. M.Thirumaleshwar : Fundamentals of Heat and Mass Transfer, "Heat and Mass
Transfer",
First Edition, Dorling Kindersley, 2009

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 2
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Subject Code : ME6502 Year/Semester : III/ 05


Subject Name : Heat and Mass Transfer
Subject Handler : S. Boopathi/J.Ravikumar
UNIT I CONDUCTION

General Differential equation of Heat Conduction– Cartesian and Polar Coordinates – One Dimensional
Steady State Heat Conduction –– plane and Composite Systems – Conduction with Internal Heat
Generation – Extended Surfaces – Unsteady Heat Conduction – Lumped Analysis – Semi Infinite and
Infinite Solids –Use of Heisler’s charts.

PART * A

Q.No. Questions

Define Heat Transfer. BTL1


1.
Heat transfer can be defined as the transmission of energy from one region to another region due to
temperature difference.

What are the modes of Heat Transfer? BTL2


2
Conduction , Convection , Radiation

Define Conduction. BTL2


Heat conduction is a mechanism of heat transfer from a region of high temperature to a region of
3 low temperature within a medium (solid, liquid or gases) or between different medium in direct
physical contact.
In condition energy exchange takes place by the kinematic motion or direct impact of molecules.
Pure conduction is found only in solids.

Explain Convection. BTL1

4 Convection is a process of heat transfer that will occur between a solid surface and a fluid medium
when they are at different temperatures.
Convection is possible only in the presence of fluid medium.

Define Radiation. BTL1


5
The heat transfer from one body to another without any transmitting medium is known as radiation.
It is an electromagnetic wave phenomenon.

State Fourier’s Law of conduction. (Apr. ’97, M.U. Oct. ’98 M.U) BTL1
6
The rate of heat conduction is proportional to the area measured – normal to the direction of heat
flow and to the temperature gradient in that direction.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 3
REGULATION : 2013 ACADEMIC YEAR : 2018-19

dT dT
Q - A , Q  - KA , where A – are in m2 ,
dx dx

dT
- Temperature gradient in K/m, K – Thermal conductivity W/m K.
dx

Define Thermal Conductivity.[Apr. ’97 M.U., Oct. ’99 M.U] BTL2


7
Thermal conductivity is defined as the ability of a substance to conduct heat.

Write down the equation for conduction of heat through a slab or plane wall. BTL3
Toverall
Heat transfer Q  , Where  T = T 1 – T2
R
8
L
R - Thermal resistance of slab , L = Thickness of slab
KA

K = Thermal conductivity of slab, A = Area

State Newton’s law of cooling or convection law. BTL2


Heat transfer by convection is given by Newton’s law of cooling
9 Q = hA (Ts - T) Where , A – Area exposed to heat transfer in m2

h - heat transfer coefficient in W/m2 K, Ts – Temperature of the surface in K

T - Temperature of the fluid in K.

Write down one dimensional, steady state conduction equation without internal heat
generation. BTL3
10
 2T
0
x 2

Write down the general equation for one dimensional steady state heat transfer in slab or
plane wall without heat generation. BTL3

11  2T  2T  2T 1 T
  
x 2 y 2 z 2  t

Where, α thermal diffusivity, Temperature gradient

Define overall heat transfer co-efficient. [April ’97 M.U.] BTL2


The overall heat transfer by combined modes is usually expressed in terms of an overall
12
conductance or overall heat transfer co-efficient ‘U’.

Heat transfer Q = UA T.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 4
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Write down the general equation for one dimensional steady state heat transfer in slab with
heat generation. [Oct. ’99 M.U.] BTL3
13
 2T  2T  2T q 1 T
   
x 2 y 2 z 2 K  t

What is critical radius of insulation (or) critical thickness? [Nov. ’96 M.U., Oct. ’97 M.U.]
BTL2
Critical radius = rc Critical thickness = rc – r1
14
Addition of insulating material on a surface does not reduce the amount of heat transfer rate always.
In fact under certain circumstances it actually increases the heat loss up to certain thickness of
insulation. The radius of insulation for which the heat transfer is maximum is called critical radius
of insulation, and the corresponding thickness is called critical thickness.

Explain fins (or) Extended surfaces. BTL2


15
It is possible to increase the heat transfer rate by increasing the surface of heat transfer. The surfaces
used for increasing heat transfer are called extended surfaces or sometimes known as fins.

Define Fin efficiency. [Nov. ’96 M.U., Oct/ ’97 M.U.] BTL4
The efficiency of a fin is defined as the ratio of actual heat transfer by the fin to the maximum
16 possible heat transferred by the fin.
Q fin
 fin 
Qmax

Define Fin effectiveness. [Nov. ’96 M.U. Apr. 2001 M.U.] BTL2
Fin effectiveness is the ratio of heat transfer with fin to that without fin
17
Q with fin
Fin effectiveness =
Qwithout fin

What is meant by Transient heat conduction or unsteady state conduction? BTL2


18
If the temperature of a body varies with time, it is said to be in a transient state and that type of
conduction is known as transient heat conduction or unsteady state conduction.

Explain Lumped heat analysis. [Oct. ’98 M.U.] BTL2


19
In a Newtonian heating or cooling process the temperature throughout the solid is considered to be
uniform at a given time. Such an analysis is called Lumped heat capacity analysis.

What is the significance of Biot number? [Nov. ’96 M.U. Apr. 2002 M.U.] BTL2
20
Biot number is used to find Lumped heat analysis, semi-infinite solids and infinite solids

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 5
REGULATION : 2013 ACADEMIC YEAR : 2018-19

If Bi < 0.1 L  Lumped heat analysis

Bi =   Semi infinite solids

< Bi < 100  Infinite solids.

What are Heisler charts? [Oct. ’99 M.U.] BTL1

21 In Heisler chart, the solutions for temperature distributions and heat flows in plane walls, long
cylinders and spheres with finite internal and surface resistance are presented. Heisler’s charts are
nothing but a analytical solutions in the form of graphs.

Part B

A wall of 0.6m thickness having thermal conductivity of 1.2 W/mK. The wall is to be insulated
with a material having an average thermal conductivity of 0.3 W/mK. Inner and outer surface
temperatures are 1000 C and 10C. Heat transfer rate is 1400 W/m2 calculate the thickness of
insulation. (13 M) -BTL5

Answer: Page 1.26- Dr.S.Senthil

Toverall
Q [From equation (13)] (or) [HMT Data book page No. 34]
R

1 Where,

 T = Ta– Tb (or) T1 – T3 (2M)

1 L L L 1
R  1  2  3  (2M)
ha A K1 A K 2 A K3 A hb A

[T1  T3 ]
Q (2M)
1 L1 L L 1
  2  3 
ha A K1 A K 2 A K 3 A hb A

Heat transfer coefficient ha, hb and thickness L3 are not given. So neglect that terms.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 6
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 Q=
T1  T3 
L1 L
 2
K1 A K 2 A
Q  T1  T3 
  
A L1 L2

K1 K 2
1273  283
1400 
0.6 L2

1.2 0.3
L2  0.0621 m
(7M)

An external wall of a house is made up of 10 cm common brick (K = 0.7 W/mK) followed by a


4 cm layer of Zibsum plaster (K = 0.48 W/mK). What thickness of loosely packed insulation
(K = 0.065 W/mK) should be added to reduce the heat loss through the wall by 80%. (13 M) -
BTL5

Answer: Page 1.77- Dr.S.Senthil

Toverall
Heat flow rate Q 
R

Where

1  1 L1 L2 L3 1 
R      
A  ha K1 K 2 K 3 hb 
2 [The terms ha , hb is not given so neglect that terms]. (3M)
1  L1 L2 L3 
R =    
A  K1 K 2 K 3 

Considering two slabs


T
Q= [Assume heat transfer (Q) = 100 W]
L1 L2

K1 K 2
(4M)
T
100 = Q A = 1m 2 
0.1 0.04

0.7 0.48
T  22.619 K

Heat loss is reduced by 80% due to insulation, so heat transfer is 20 W.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 7
REGULATION : 2013 ACADEMIC YEAR : 2018-19

T
Q= [Q A = 1m2 ]
1  L1 L2 L3 
   
A  K1 K 2 K 3 
22.619
20 =
1  0.1 0.04 L 
  3
1  0.7 0.48 0.065 
L3  0.0588 m
(6M)

A thick walled tube of stainless steel [K = 77.85 kJ/hr mC] 25 mm ID and 50 mm OD is


covered with a 25 mm layer of asbestos [K = 0.88 kJ/hr mC]. If the inside wall temperature
of the pipe is maintained at 550C and the outside of the insulator at 45C. Calculate the heat
loss per meter length of the pipe. (13 M) -BTL5

Answer: Page 1.15- Dr.S.Senthil


Heat flow through composite cylinder is given by

Toverall
Q (2M)
R

Where

 T = T a– Tb

3  r  r  
 In  2  In  3  
  1  2
1  1 r r 1 
R (5M)
2 L  h a r1 K1 K2 hb r3 
 
 

Convective heat transfer co-efficient are not given so neglect ha and hb terms.
Ta  Tb
Q =
  r2   r3  
 In   In   
1   r1 
  2 
r
2 L  K1 K2 
 
 
(3M)
Ta  Tb
 Q/L =
  r2   r3  
 In   In   
1   r1 
  2 
r
2  K1 K2 
 
 

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 8
REGULATION : 2013 ACADEMIC YEAR : 2018-19

550 - 45
Q/L =
  0.025   0.05  
 In  In 
 0.025  
 
0.0125 
 
1
 (3M)
2  21.625 0.244 
 

Q / L  1103.9 W/m
A hollow sphere (K = 65 W/mK) of 120 mm inner diameter and 350 mm outer diameter is
covered 10 mm layer of insulation (K = 10 W/mK). The inside and outside temperatures are
500C and 50C respectively. Calculate the rate of heat flow through this sphere. (13 M) -
BTL5

Answer: Page 1.160- Dr.S.Senthil

Heat loss through hollow sphere is given by


Toverall
Q (2M)
R

Where

 T = T a– Tb

1  1 1 1 1  1  1 1  1 
R         
4  h a r12
K1  r1 r2  K 2  r2 r3  hb r32 
4
Ta  Tb (5M)
Q =
1  1 1 1 1  1  1 1  1 
        
4  h a r1 2
K1  r1 r2  K 2  r2 r3  hb r32 

ha, hb not given so neglect that terms.

Ta  Tb
Q
1 1 1 1  1  1 1 
       
4  r1 r2  k2  r2 r3  
 K1
773 -323

1 1  1 1  1  1 1 
  
4  65  0.060 0.175  10  0.175 0.185  
 Q = 28361 W

Heat transfer = Q = 28361 W (6M)

A wire of 6 mm diameter with 2 mm thick insulation (K = 0.11 W/mK). If the convective heat
5 transfer co-efficient between the insulating surface and air is 25 W/m2L, find the critical
thickness of insulation. And also find the percentage of change in the heat transfer rate if the
critical radius is used. (13 M) -BTL5
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 9
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Page 1.171- Dr.S.Senthil

K
1. Critical radius rc  (2M)
h
0.11
rc   4.4  103 m
25 (2M)
3
rc  4.4  10 m

Critical thickness = rc – r1
 4.4  103  0.003
 1.4  103 m
Critical thickness t c = 1.4  10-3 (or) 1.4 mm
(2M)

2. Heat transfer through an insulated wire is given by


Ta  Tb
Q1 
  r2  
 In   
1   r1  1 

2 L  K1 hbr2 
 
 

From HMT data book Page No.35


2 L (Ta  Tb )
= (3M)
  0.005  
 In  0.003  
   1

 0.11 25  0.005 
 
2 L (Ta  Tb )
Q1 =
12.64

Heat flow through an insulated wire when critical radius is used is given by

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 10
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Ta  Tb
Q2  r2  rc 
  rc  
 In   
1   r1  1 

2 L  K1 hbrc 
 
 

2 L (Ta  Tb )
=
 4.4  10 3 
In  
 0.003   1
0.11 25  4.4  10 3
2 L (Ta  Tb )
Q2 =
12.572 (2M)

Q2  Q1
 Percentage of increase in heat flow by using Critical radius =  100
Q1
1 1
  100
 12.57 12.64
1 (2M)
12.64
 0.55%

A current of 200 A is passed through a stainless steel wire (K = 19 W/mK) 3 mm in diameter.


The resistivity of the steel may be taken as 70  cm and the length of the wire is submerged
in a liquid at 110C with heat transfer co-efficient h = 4 kW/m2C. Calculate the centre
temperature of the wire. (13 M) -BTL5
Answer: Page 1.200- Dr.S.Senthil

The maximum temperature in the wire occurs at the centre.


qr 2
Tmax  Tc  Tw  ........(A) [From Equation No.12]
4K
6
Resistivity  Length
Re sis tance of wire R =
Area
2
70  10  10  1
-6
=
  3  103 2
4
R  0.099 
(3M)
We know that
Q = I2R
= (200)2  (0.099)
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 11
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q = 3960 W (3M)

Q 3960
Heat generated q  
V  d2  L
4
3960
q
4
 3  10 3   1
2

q  560  106 W / m3
(3M)

Substituting q value in Equation (A)

560  106  (1.5  103 )2


Tmax  Tc  383 
4  19
Tc  399.5 K
(4M)

A sphere of 100 mm diameter, having thermal conductivity of 0.18 W/mK. The outer surface
temperature is 8C and 250 W/m2 of energy is released due to heat source. Calculate
1. Heat generated
2. Temperature at the centre of the sphere. (13 M) -BTL5
Answer: Page 1.202- Dr.S.Senthil

Q
Heat generated q 
V
Q/ A
 q/ A  Here Q/A = 250 W/m2 
V
7 Q/ A
 q/ A  Here Q/A = 250 W/m2 
V
250
 q/ A 
4 / 3 r 3
q 250
 
4 r 2
4 / 3 r 3
250  4    (0.050)2
q
4 / 3  (0.50)3
 q = 15,000 W/m3
(8M)
Temperature at the centre of the sphere

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 12
REGULATION : 2013 ACADEMIC YEAR : 2018-19

qr 2
Tc  Tw  [From Equation No.16]
6K
15000  (0.050)2
= 281 +
6  0.18
Tc  315.7 K
(5M)

One end of the long solid rod of 50 mm diameter is inserted into a furnace with the other end
is projecting the atmosphere at 25C. Once the steady state is reached, the temperature of the
rod is measured at two points 20 cm apart are found to be 150C and 100C. The convective
heat transfer co-efficient between the rod and the surrounding air is 30 W/m2K. Calculate the
thermal conductivity of the rod material. (13 M) -BTL5

Answer: Page 1.222- Dr.S.Senthil

Since the rod is long, it is treated as long fin. So, temperature distribution
T  T
 e mx (2M)
Tb  T
373 - 298
  em(0.20)
423 - 298
 0.6 = e-m (0.20)
 In (0.6)= -m  (0.20)
8
 - 0.51 = -m  (0.20)
m = 2.55 m-1 (4M)

We know that,
hP
m [From HMT data book
KA
(CPK) Page No.41]
hP
2.55 = .............(A)
KA
h – heat transfer co-efficient = 30 W/m2K
P – Perimeter = d =   0.050
P  0.157 m


A  Area  d2
4

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 13
REGULATION : 2013 ACADEMIC YEAR : 2018-19


= (0.050)2
4
A  1.96  103 m2 (4M)

30  0.157
(A)  2.55 
K  1.96  10 3
30  0.157
 6.50 =
K  1.96  10-3
K = 369.7 W/mK (3M)
An aluminium alloy fin of 7 mm thick and 50 mm long protrudes from a wall, which is
maintained at 120C. The ambient air temperature is 22C. The heat transfer coefficient and
conductivity of the fin material are 140 W/m2K and 55 W/mK respectively. Determine
1. Temperature at the end of the fin.
2. Temperature at the middle of the fin.
3. Total heat dissipated by the fin. (13 M) -BTL5

Answer: Page 1.230- Dr.S.Senthil

T  T cos h m [L -x]
 .......(A)
Tb  T cos h (mL)

(i) Temperature at the end of the fin, Put x = L

T - T cos h m [L-L]
(A)  
9 Tb  T cos h (mL)
T - T 1
  ...(1)
Tb  T cos h (mL)
where
hP
m= (2M)
KA
P = Perimeter = 2  L (Approx)
= 2  0.050
P = 0.1 m

A – Area = Length  thickness = 0.050  0.007


A  3.5  104 m2
hP
 m=
KA
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 14
REGULATION : 2013 ACADEMIC YEAR : 2018-19

140  0.1

55  3.5  10 4 (3M)
m  26.96

T - T 1
(1)  
Tb  T cos h (26.9  0.050)
T - T 1
 
Tb  T 2.05
T - 295 1
 
393 - 295 2.05
 T - 295 = 47.8
 T = 342.8 K
Temperature at the end of the fin Tx L  342.8 K
(3M)

(ii) Temperature of the middle of the fin,

Put x = L/2 in Equation (A)


T - T cos hm [L-L/2]
(A)  
Tb  T cos h (mL)
 0.050 
cos h 26.9 0.050 -
T - T  2 
 
Tb  T cos h  26.9  (0.050)
T- 295 1.234
 
393 - 295 2.049
T - 295
  0.6025
393 -295
T  354.04 K

Temperature at the middle of the fin

Tx L / 2  354.04 K
(2M)

(iii) Total heat dissipated

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 15
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 Q = (hPKA)1/2 (Tb  T )tan h (mL)


 [140  0.1  55  3.5  10-4 ]1/ 2  (393  295)
 tan h (26.9  0.050)
Q = 44.4 W (3 M)

Ten thin brass fins (K = 100 W/mK), 0.75 mm thick are placed axially on a 1 m long and 60
mm diameter engine cylinder which is surrounded by 35C. The fins are extended 1.5 cm
from the cylinder surface and the heat transfer co-efficient between cylinder and atmospheric
air is 15 W/m2K. Calculate the rate of heat transfer and the temperature at the end of fins
when the cylinder surface is at 160C. (13 M) -BTL5

Answer: Page 1.236- Dr.S.Senthil

Heat transferred Q = (hPKA)1/2 (Tb - T) tan h (mL)….(A)


Where
P – Perimeter = 2  Length of the cylinder
P  2m

A = Area = length of the cylinder  thickness


A  0.75  103 m2
hP
10 m
KA
15  2
= (2M)
100  0.75  10 -3
m  20
 Q = (hPKA)1/2 (Tb  T ) tan h (mL)

 [15  2  100  0.75  10 3 ]1/ 2  (433  300)


 tan h (20  1.5  102 )
Q = 1.5  133  0.29
Q = 58.1 W
(2M)

Heat transferred per fin = 58.1 W


The heat transfer for 10 fins = 58.1  10
Q1  581 W ....(B)

Heat transfer from unfinned surface due to convection is

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 16
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q2  h A T
= h  ( dL - 10  t  L) (Tb  T )
[Q Area of unfinned surface = Area of cylinder - Area of
(2M)
fin]
= 15  [  0.060  1]  [10  0.75  10 3  1.5  10 2 ]
[433 - 300]
Q2  375.8 W ..........(C)

So, Total heat transfer Q = Q1 + Q2


Q = 581 + 375.8
Total heat transfer Q  956.8 W (2M)

Temperature distribution [short fin, end insulated]


T  T cos h m [L-x]

Tb  T cos h (mL)
Temperature at the end of fin, so put x = L
T-T 1
 
Tb  T cos h (20  1.5  10-2 )
1
=
0.95
Tb  T
 T - T 
0.95 (5M)
Tb  T
 T = T 
0.95
433 - 300
= 300 +
0.95
T  440 K

An aluminium cube 6 cm on a side is originally at a temperature of 500C. It is suddenly


immersed in a liquid at 10C for which h is 120 W/m2K. Estimate the time required for the
cube to reach a temperature of 250C. For aluminium  = 2700 kg/m3, C = 900 J/kg K, K =
204 W/mK. (13 M) -BTL5
11
Answer: Page 1.290- Dr.S.Senthil

For Cube,
L
Characteristic length Lc 
6

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 17
REGULATION : 2013 ACADEMIC YEAR : 2018-19

0.06

6
Lc  0.01 m
(2M)
We know
hLc
Biot number Bi 
K
120  0.01

204
Bi = 5.88  103  0.1 (3M)

Biot number value is less than 0.1. So this is lumped heat analysis type problem

For lumped parameter system,


  hA 
T  T  t 
C  V  
 e  ....(1) (3M)
T0  T
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc 
A
 h 
 t 
T-T C L  
(1)   e   c 
T0  T
 120 
523 - 283  t 
  e  9000.012700  (3M)
773 - 283
-120
 In (0.489) = t
900  0.01 2700
 t = 144.86 s

Time required for the cube to reach 250C is 144.86 s. (2M)


A steel ball (specific heat = 0.46 kJ/kgK. and thermal conductivity = 35 W/mK) having 5 cm
diameter and initially at a uniform temperature of 450C is suddenly placed in a control
environment in which the temperature is maintained at 100C. Calculate the time required
for the balls to attained a temperature of 150C. Take h = 10W/m2K. (13 M) -BTL5
12
Answer: Page 1.296- Dr.S.Senthil

Density of steel is 7833 kg/m3


  7833 kg/ m3
For sphere,
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 18
REGULATION : 2013 ACADEMIC YEAR : 2018-19

R
Characteristic Length Lc 
3
0.025
=
3
Lc  8.33  103 m
(2M)
We know,
hLc
Biot number Bi 
K
10  8.3  103

35

Bi = 2.38  10-3 < 0.1 (2M)

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system,


  hA 
T  T  t 
C  V  
 e  ……….(1) (2M)
T0  T

[From HMT data book Page No.48]


We know,
V
Characteristics length Lc =
A
 h 
 t 
T-T C L  
(1)   e   c 
T0  T
 10 
423 - 373  3
t 
  e  4608.3310 7833  (5M)
723 - 373
423 - 373 10
 In  t
723 - 373 460  8.33  10 3  7833
 t = 5840.54 s

Time required for the ball to reach 150C is 5840.54 s. (2M)


A large steel plate 5 cm thick is initially at a uniform temperature of 400C. It is suddenly
exposed on both sides to a surrounding at 60C with convective heat transfer co-efficient of
13
285 W/m2K. Calculate the centre line temperature and the temperature inside the plate 1.25
cm from themed plane after 3 minutes. (13 M) -BTL5

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 19
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Page 1.362- Dr.S.Senthil

For Plate :
L
Characteristic Length Lc 
2
0.05
=
2 (2M)
Lc  0.025 m
We know,
hLc
Biot number Bi 
K
285  0.025

42.5
 Bi  0.1675 (2M)

0.1 < Bi < 100, So this is infinite solid type problem.

Infinite Solids

Case (i)

[To calculate centre line temperature (or) Mid plane temperature for infinite plate, refer
HMT data book Page No.59 Heisler chart].

t
X axis  Fourier number =
Lc 2
1.19  10-5  180
=
(0.025)2 (3M)
X axis  Fourier number = 3.42
hLc
Curve 
K

285  0.025
  0.167
42.5
hLc
Curve   0.167
K

X axis value is 3.42, curve value is 0.167, corresponding Y axis value is 0.64

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 20
REGULATION : 2013 ACADEMIC YEAR : 2018-19

T0  T
Y axis =  0.64
Ti  T
T0  T
 0.64
Ti  T

T0  T
  0.64
Ti  T

T0  333
  0.64
673  333
 T0  550.6 K
Center line temperature T0  550.6 K
(2M)

Case (ii)

Temperature (Tx) at a distance of 0.0125 m from mid plane

[Refer HMT data book Page No.60, Heisler chart]


hL
X axis  Biot number Bi  c  0.167
K
x 0.0125
Curve    0.5
Lc 0.025

X axis value is 0.167, curve value is 0.5, corresponding Y axis value is 0.97.

Tx  T
 0.97 (2M)
T0  T

Tx  T
Y axis =  0.97
T0  T
Tx  T
  0.97
T0  T
Tx  333
  0.97
550.6  333
 Tx  544 K

Temperature inside the plate 1.25 cm from the mid plane is 544 K. (2M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 21
REGULATION : 2013 ACADEMIC YEAR : 2018-19

A steel pipe of 120 mm inner diameter, 140 mm outer diameter with thermal conductivity 55
W/mK is covered with two layers of insulation each having a thickness of 55 mm. The thermal
conductivity of the first insulation material is 0.05 W/mK and that of the second is 0.11
W/mK. The temperature of the inside tube surface is 240C and that of the outside surface of
the insulation is 60C. Calculate the loss of heat per meter length of pipe and the interface
temperature between the two layers of insulation. (13 M) BTL4

Answer: Page 1.126- Dr.S.Senthil

Heat flow through composite cylinder is given by

Toverall
Q (2M)
R

Where

14  T = Ta– Tb (or) T1-T4 (2M)

R= 1/2πL (2M)

Q/L = =75.83 W/m (5M)

Q/L = == T2=512.7 K (1M)

Q/L = == T3=372.7 K (1M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 22
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(i) An electric current is passed through a plane wall of thickness 150 mm which generates
heat at the rate of 50000 W/m3. The convective heat transfer coefficient between wall and
ambient air is 65 W/m2K, ambient air temperature is 28C and the thermal conductivity of
the wall material is 22 W/mK. Calculate (i) Surface temperature (ii) Maximum temperature
in the wall. (6M) BTL4
Answer: Page 1.187- Dr.S.Senthil

= = 358.6 K (3M)

= = 364.9 K (3M)

(ii) A copper wire of 40 mm diameter carries 250A and has a resistance of 0.25 x 10 -4 ohm
15 cm/length surface temperature of copper wire is 250C and the ambient air temperature is
10C. If the thermal conductivity of the copper wire is 175 W/mK, Calculate (i) Heat transfer
co-efficient between wire surface and ambient air, (ii) Maximum temperature in the wire.
(6M) BTL4
Answer: Page 1.196- Dr. S. Senthil

Q= = 156 W/m , (1M)

= = 523.07 K (3M)

Surface temperature, = = 5.17 W/ (3M)

Part-C
A wall is constructed of several layers. The first layer consists of masonry brick 20 cm. thick
of thermal conductivity 0.66 W/mK, the second layer consists of 3 cm thick mortar of thermal
conductivity 0.6 W/mK, the third layer consists of 8 cm thick lime stone of thermal
conductivity 0.58 W/mK and the outer layer consists of 1.2 cm thick plaster of thermal
conductivity 0.6 W/mK. The heat transfer coefficient on the interior and exterior of the wall
1 are 5.6 W/m2K and 11 W/m2K respectively. Interior room temperature is 22C and outside air
temperature is -5C. Calculate

a) Overall heat transfer coefficient


b) Overall thermal resistance
c) The rate of heat transfer
d) The temperature at the junction between the mortar and the limestone. (15 M) -BTL5

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 23
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Refer Class Notes


Toverall
Heat flow through composite wall is given by Q  [From equation (13)] (or) [HMT
R
Data book page No. 34], Where,  T = Ta– Tb

1 L L L L 1
R  1  2  3  4 
ha A K1 A K 2 A K 3 A K 4 A hb A
Ta  Tb
Q
1 L L L L 1
 1  2  3  4 
ha A K1 A K 2 A K 3 A K 4 A hb A (3M)
295  268
Q/ A 
1 0.20 0.03 0.08 0.012 1
    
5.6 0.66 0.6 0.58 0.6 11
Heat transfer per unit area Q/A = 34.56 W/m2

We know

Heat transfer Q = UA (Ta – Tb) [From equation (14)]

Where U – overall heat transfer co-efficient

Q
U 
A  (Ta  Tb )
34.56
U  (3M)
295  268
Overall heat transfer co - efficient U = 1.28 W/m2 K

We know

Overall Thermal resistance (R)

1 L L L L 1
R  1  2  3  4  (1M)
ha A K1 A K 2 A K3 A K 4 A hb A

For unit Area

1 L1 L2 L3 L4 1
R     
ha K1 K 2 K 3 K 4 hb
1 0.20 0.03 0.08 0.012 1
=      (2M)
56 0.66 0.6 0.58 0.6 11
R 0.78 K / W

Interface temperature between mortar and the limestone T3

Interface temperatures relation

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 24
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Ta  T1 T1  T2 T2  T3 T3  T4 T4  T5 T5  Tb
Q     
Ra R1 R2 R3 R4 Rb
Ta  T1
Q
Ra
295-T1  1 
Q= Q R a  
1/ ha A  ha A 
295  T1
Q/ A (3M)
1/ ha
295  T1
 34.56 
1/ 5.6
 T1  288.8 K
T1  T2
Q
R1

288.8  T2  L1 
Q Q R1  
L1  k1A
K1 A

288.8  T2
Q/ A
L1
K1
288.8  T2
 34.56 
0.20
0.66
 T2  278.3 K
T2  T3
Q =
R2
278.3  T3  L2 
Q Q R 2  
L2  K2 A 
K2 A
278.3  T3
Q/ A
L2
K2
278.3  T3
 34.56 
0.03
0.6
 T3  276.5 K (3M)

Temperature between Mortar and limestone (T3 is 276.5 K)

A composite slab is made of three layers 15 cm, 10 cm and 12 cm thickness respectively. The
2 first layer is made of material with K = 1.45 W/mK, for 60% of the area and the rest of
material with K = 2.5 W/mK. The second layer is made of material with K = 12.5 W/mK for

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 25
REGULATION : 2013 ACADEMIC YEAR : 2018-19

50% of area and rest of material with K = 18.5 W/mK. The third layer is made of single
material of K = 0.76 W/mK. The composite slab is exposed on one side to warn at 26C and
cold air at -20C. The inside heat transfer co-efficient is 15 W/m2K. The outside heat transfer
co-efficient is 20 W/m2K determine heat flow rate and interface temperatures. (15 M) -BTL5

Answer: Refer Class Notes


Toverall
Heat flow Q 
R

Where

 T = T a– Tb

1  1 L1 L2 L3 1 
R      
A  ha K1 K 2 K 3 hb 
1 L L L 1
=  1  2  3  (2M)
Aa ha A1 K1 A2 K 2 A3 K 3 Ab hb
R = R a  R1  R2  R3  Rb

Ta  Tb
Q = ....( A)
R a  R1  R2  R3  Rb
Where
1 1
Ra  
Aa ha 1 15
Ra  0.066 K / W

R1a  R1b
R1  .....(1)
R1a  R1b
L1 0.15
R1a  
K1a  A1a 1.45  0.6
R1a  0.1724 K/W

L1 0.15
R1b  
K1b  A1b 2.5  0.4 (2M)
R1b  0.15 K/W

Substitute R1a and R1b value in (1)

0.1724  0.15
(1)  R1 
0.1724  0.15
R1  0.08 K / W

Similarly,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 26
REGULATION : 2013 ACADEMIC YEAR : 2018-19

R2 a  R2b
R2  .....(2)
R2 a  R2b
L2 0.1
R 2a  
K 2 a  A2 a 12.5  0.5
R2 a  0.016 K/W

L2 0.1
R 2b  
K 2b  A2b 18.5  0.5
R2b  0.0108 K/W

0.016  0.0108
(2)  R2 
0.016  0.0108
R2  0.0064 K / W

L3 0.12
R3   Q A 3  1m 2 
A3 K 3 1 0.76
R3  0.15789 K/W
1 1
Rb   Q A b  1m 2 
Aa hb 1 20
Rb  0.05 K/W

299  253
( A)  Q 
0.066  0.08  0.0064  0.15789  0.05 (4M)
Q  127.67 W

(ii) Interface températures (T1, T2, T3 and T4)

We know

Ta  Tb Ta  T1 T1  T2 T2  T3
Q   
R Ra R1 R2
(1M)
T T T T
 3 4 = 4 b .....(B)
R3 Rb

Ta  T1
(B)  Q 
Ra
299  T1
=
0.066
299  T1
127.67 
0.066

T1  290.57 K

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 27
REGULATION : 2013 ACADEMIC YEAR : 2018-19

T1  T2
(B)  Q 
R1
290.57  T2
127.67 
0.08
T2  280.35 K
T2  T3
(B)  Q 
R2
280.35  T3
127.67 
0.0064
T3  279.532 K

T3  T4
(B)  Q 
R3
279.532  T4
127.67  (6M)
0.15789
T4  259.374 K

A 12 cm diameter long bar initially at a uniform temperature of 40 C is placed in a medium


at 650C with a convective co-efficient of 22 W/m2K. Determine the time required for the
center to reach 255C. For the material of the bar, K = 20 W/mK, Density = 580 kg/m 3,
specific heat = 1050 J/kg K. (15 M) -BTL5

Answer: Refer Class Notes


For cylinder,
R
Characteristic Length Lc 
2
0.06
=
2 (3M)
3 Lc  0.03 m
We know,
hLc
Biot number Bi 
K
22  0.03

20

Bi = 0.033 < 0.1 (3M)

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system, (2M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 28
REGULATION : 2013 ACADEMIC YEAR : 2018-19

  hA 
T  T  t 
C  V  
 e  ……….(1) (3M)
T0  T
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A
 h 
 t 
T-T C L  
(1)   e   c 
T0  T
 22t 
528 - 923  
  e 10500.03580  (4M)
313 - 923
 t = 360.8 s

Alloy steel ball of 2 mm diameter heated to 800C is quenched in a bath at 100C. The material
properties of the ball are K = 205 kJ/m hr K,  = 7860 kg/m3, C = 0.45 kJ/kg K, h = 150 KJ/ hr m2 K.
Determine (i) Temperature of ball after 10 second and (ii) Time for ball to cool to 400C. (15 M) -
BTL5

Answer: Refer Class Notes

Case (i) Temperature of ball after 10 sec.

For sphere,
R
Characteristic Length Lc 
3
0.006
=
4 3 (3M)
Lc  0.002 m
We know,
hLc
Biot number Bi 
K
41.667  0.002

56.94

Bi = 1.46  10-3 < 0.1 (3M)

Biot number value is less than 0.1. So this is lumped heat analysis type problem.

For lumped parameter system, (2M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 29
REGULATION : 2013 ACADEMIC YEAR : 2018-19

  hA 
T  T  t 
C  V  
 e  ……….(1)
T0  T
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A

 h 
 t 
T-T C L  
(1)   e   c  ..........(2)
T0  T
 41.667 
T - 373  10 
  e  4500.0027860  (3M)
1073 - 373
 T = 1032.95 K

Case (ii) Time for ball to cool to 400C

T = 400C + 273 = 673 K

 h 
 t 
T-T C L  
(2)   e   c  .......(2)
T0  T
 41.667 
673 - 373  t 
  e  4500.0027860  (4M)
1073 - 373
 673 - 373  41.667
 In    t
1073 - 373  450  0.002  7860
 t = 143.849 s

A long steel cylinder 12 cm diameter and initially at 20C is placed into furnace at 820C with
h = 140 W/m2K. Calculate the time required for the axis temperature to reach 800C. Also
calculate the corresponding temperature at a radius of 5.4 cm at that time. Physical properties
of steel are K = 21 W/mK,  = 6.11  10-6 m2/s. (15 M)-BTL5
Answer: Refer Class Notes
5
For Cylinder,
R 0.06
Characteristic Length Lc   (1M)
2 2
Lc  0.03 m
We know,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 30
REGULATION : 2013 ACADEMIC YEAR : 2018-19

hL c
Biot number Bi =
K
140  0.03

21
 Bi  0.2

0.1 < Bi <100, So this is infinite solid type problem. (2M)

Infinite Solids
Case (i)
Axis temperature 

(or)  T0  800C
Centre line temperature 
To = 800C + 273 = 1073 K
Time (t) ?
[Refer HMT data book Page No.61. Heisler’s chart]
hR
Curve 
K
140  0.06
=  0.4
21

T0  T
Y axis =
Ti  T
1073 - 1093
=
293 - 1093
Y axis = 0.025

Curve value is 0.4, Y axis 0.025, corresponding X axis value is 5.

T0  T
 0.025
Ti  T
t
 X axis = 5
R2
5  (0.06)2
 t= (6M)
(6.11 10-6 )
t  2945.9 s
Case (ii)

Intermediate radius r – 5.4 cm = 0.054 m


JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 31
REGULATION : 2013 ACADEMIC YEAR : 2018-19

[Refer HMT data book Page No.62]

r 0.054
Curve    0.9
R 0.06
hR
X axis =
K
140  0.06
=  0.4
21

Curve value is 0.9, X axis value is 0.4, and corresponding Y axis value is 0.84.

Tr  T
 Y axis =  0.84
T0  T
Tr  T
  0.84
T0  T
Tr  1093
  0.84 (6M)
1073  1093
 Tr  1076.2 K

1. Time required for the axis temperature to reach 800C is 2945.9 s.


2. Temperature (Tr) at a radius of 5.4 cm is 1076.2 K

UNIT II CONVECTION

Free and Forced Convection - Hydrodynamic and Thermal Boundary Layer. Free and Forced Convection
during external flow over Plates and Cylinders and Internal flow through tubes.

PART * A

Q.No. Questions

Define Reynolds number (Re). BTL1


1. Inertia force
It is defined as the ratio of inertia force to viscous force. Re 
Viscous force

Define Prandtl number (Pr). BTL1


2 Momentum diffusivity
It is the ratio of the momentum diffusivity of the thermal diffusivity. Pr 
Thermal diffusivity

Define Nusselt number (Nu). BTL1


3
It is defined as the ratio of the heat flow by convection process under an unit temperature gradient
to the heat flow rate by conduction under an unit temperature gradient through a stationary
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 32
REGULATION : 2013 ACADEMIC YEAR : 2018-19

thickness (L) of metre.


Qconv
Nusselt number (Nu) = .
Qcond

What is Grashoff number? BTL1


It is defined as the ratio of product of inertia force and buoyancy force to the square of viscous
4 force.
Inertia force  Buyoyancy force
Gr 
(Viscous force)2

Explain Newtonion and non – Newtonion fluids. BTL2


5 The fluids which obey the Newton’s Law of viscosity are called Newtonion fluids and those which
do not obey are called non – newtonion fluids.

What is meant by laminar flow and turbulent flow? BTL2


Laminar flow: Laminar flow is sometimes called stream line flow. In this type of flow, the fluid
moves in layers and each fluid particle follows a smooth continuous path. The fluid particles in each
layer remain in an orderly sequence without mixing with each other.
6
Turbulent flow: In addition to the laminar type of flow, a distinct irregular flow is frequency
observed in nature. This type of flow is called turbulent flow. The path of any individual particle is
zig – zag and irregular. Fig. shows the instantaneous velocity in laminar and turbulent flow.

State Newton’s law of convection. BTL2


Heat transfer from the moving fluid to solid surface is given by the equation Q = h A (T w – T) ,
7 This equation is referred to as Newton’s law of cooling. Where , h – Local heat transfer coefficient
in W/m2 K, A – Surface area in m2,Tw – Surface (or) Wall temperature in K, T  - Temperature of
fluid in K.

Define free or natural convection.(AUMay2004,Dec2004,June 2006, May 2004)BTL2


8 If the fluid motion is produced due to change in density resulting from temperature gradients, the
mode of heat transfer is said to be free or natural convection.

Define forced convection. (AU May 2004, Dec 2004, June 2006, May 2004 ) BTL2
9 If the fluid motion is artificially created by means of an external force like a blower or fan, that type
of heat transfer is known as forced convection.

Define boundary layer thickness. BTL2


10 The thickness of the boundary layer has been defined as the distance from the surface at which the
local velocity or temperature reaches 99% of the external velocity or temperature.

Give the form of equation used to calculate heat transfer for flow through cylindrical pipes.
11 BTL3
Nu = 0.023 (Re)0.8 (Pr)n , n = 0.4 for heating of fluids, n = 0.3 for cooling of fluids

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 33
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Name the dimensionless parameters used in forced convection. BTL2


12 1. Reynolds number (Re)
2. Nusselt number (Nu)
3. Prandtl number (Pr)
Define hydrodynamic boundary layer. BTL2
13
In hydrodynamic boundary layer, velocity of the fluid is less than 99% of free stream velocity.

14
Explain thermal boundary layer. BTL2
In thermal boundary layer, temperature of the fluid is less than 99% of free stream velocity.

Define Stanton number (St). BTL1


It is the ratio of Nusselt number to the product of Reynolds number and Prandtl number.
15
Nu
St 
Re Pr

Indicate the significance of boundary layer. BTL2


In boundary layer concept the flow field over a body is divided into two regions: (i) A thin region
16 near the body called the boundary layer where the velocity and the temperature gradients are large.
(ii) The region outside the boundary layer where the velocity and the temperature gradients are
very nearly equal to their free stream values.

An electrically heated plate dissipates heat by convection at a rate of 8000 W/m 2 in to the
17 ambient air at 25ºC. If the surface of the hot plate is at 125ºC, calculate the heat transfer
coefficient for convection between the plate and air. (AU May 2005, May 2006) BTL 4.
Heat Transfer Q=hA(Tw-Tα), 8000= h x 1 (398-298) = 80 W/m2 K.

Sketch the boundary development of a plate. BTL 1

18

Define displacement thickness. BTL 2


19 The displacement thickness is the distance, measured perpendicular to the boundary, by which the
free stream is displaced on account of formation of boundary layer.

Explain momentum thickness. BTL 2


20 The momentum thickness is defined as the distance through which the total loss of momentum per
second be equal to if it were passing a stationary plate.

21 Define energy thickness. BTL 1


The energy thickness can be defined as the distance, measured perpendicular to the boundary of the
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 34
REGULATION : 2013 ACADEMIC YEAR : 2018-19

solid body, by which the boundary should be displaced to compensate for the reduction in kinetic
energy of the flowing fluid on account of boundary layer formation.

Part-B

Air at 20C, at a pressure of 1 bar is flowing over a flat plate at a velocity of 3 m/s. if the plate
maintained at 60C, calculate the heat transfer per unit width of the plate. Assuming the
length of the plate along the flow of air is 2m. (13 M)-BTL5

Answer: Page 2.26- Dr.S.Senthil

Tw  T
Film temperature Tf 
2
60  20

2
Tf  40C

Properties of air at 40C:

Density  = 1.129 Kg/m3

Thermal conductivity K = 26.56  103 W / mK,


1
Kinematic viscosity v = 16.96  106 m2 / s.

Prandtl number Pr = 0.699


We know,

UL
Reynolds number Re =
v

32

16.96  10 6
 35.377  10 4

Re  35.377  104  5  105 (4 M)

Reynolds number value is less than 5  105, so this is laminar flow.

For flat plate, Laminar flow,


Local Nusselt Number Nux = 0.332 (Re)0.5 (Pr)0.333

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 35
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Nux  0.332 (35.377  10 4 )0.5  (0.699)0.333


Nux  175.27
We know that,
hs  L
Local Nusselt Number Nux 
K

hs  2
 175.27 
26.56  103
Local heat transfer coefficient hx = 2.327 W/m2 K (4 M)

We know, Average heat transfer coefficient h = 2  hx

h  2  2.327 =h = 4.65 W/m2K

Heat transfer Q = h A (Tw - T)


 4.65  2 (60  20)
[ Area  width  length  1 2  2]
Q  372 Watts. (5 M)

Air at 20C at atmospheric pressure flows over a flat plate at a velocity of 3 m/s. if the plate is
1 m wide and 80C, calculate the following at x = 300 mm. 1. Hydrodynamic boundary layer
thickness, 2. Thermal boundary layer thickness, 3. Local friction coefficient, 4. Average
friction coefficient, 5. Local heat transfer coefficient, 6. Average heat transfer coefficient, 7.
Heat transfer. (13 M) BTL5
Answer: Page 2.30- Dr.S.Senthil

Tw  T
Film temperature Tf 
2
80  20
2 
2
Tf  50C
Properties of air at 50C
Density  = 1.093 kg/m3
Kinematic viscosity v = 17.95  10 -6m2 / s
Pr andt l number Pr =0.698
Thermal conductivity K = 28.26  10 -3 W / mK

UL
We know, Reynolds number Re =
v
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 36
REGULATION : 2013 ACADEMIC YEAR : 2018-19

3  0.3

17.95  106
Re  5.01 104  5  105 (4 M)

Since Re < 5  105, flow is laminar

For Flat plate, laminar flow,

1. Hydrodynamic boundary layer thickness:

 hx  5  x  (Re)0.5
= 5  0.3  (5.01 104 )0.5
 hx  6.7  103 m (1 M)

2. Thermal boundary layer thickness:

 TX   hx (Pr)0.333
 
  TX  6.7  103 (0.698)0.333
 TX  7.5  103 m (1 M)

3. Local Friction coefficient:

Cfx  0.664(Re)0.5
= 0.664 (5.01 104 )0.5
Cfx = 2.96  10-3 (1 M)

4. Average friction coefficient:

CfL  1.328 (Re)-0.5


= 1.328 (5.01 10 4 )0.5
= 5.9  10-3
(1 M)
CfL  5.9  10 3

5. Local heat transfer coefficient (hx):


Local Nusselt Number

Nux = 0.332 (Re)0.5 (Pr)0.333

 0.332 (5.01 104 ) (0.698)0.333


Nux  65.9

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 37
REGULATION : 2013 ACADEMIC YEAR : 2018-19

We know
Local Nusselt Number

hx  L
Nux 
K
hx  0.3
65.9  Q x = L = 0.3m
23.26  10 3
 hx  6.20 W/m2K (1 M)
Local heat transfer coefficient h x  6.20 W / m2K

6. Average heat transfer coefficient (h):

h  2  hx
 2  6.20
h  12.41 W / m2K (2 M)
7. Heat transfer:
We know that,
Q  h A(Tw  T )
= 12.41 (1 0.3) (80-20)
Q = 23.38 Watts (2 M)

Air at 30C, Flows over a flat plate at a velocity of 4 m/s. The plate measures 50  30 cm and is
maintained at a uniform temperature of 90C. Compare the heat loss from the plate when the
air flows (a) Parallel to 50 cm, (b) Parallel to 30 cm, Also calculate the percentage of heat
loss. (13 M) BTL5

Answer: Page 2.55- Dr.S.Senthil

Tw  T
3 Film temperature Tf 
2
90  30

2
Tf  60C

Properties of air at 60C,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 38
REGULATION : 2013 ACADEMIC YEAR : 2018-19

  1.060 Kg/m3
  18.97  10 6 m2 / s
(2 M)
Pr  0.696
K = 28.96  10-3 W/mK
Case (i) : When the flow is parallel to 50 cm.
UL
Reynolds number Re 
v

4  0.50

18.97  10 6
Re  1.05  105  5  105 (2 M)
Since Re <5  105 ,flow is laminar

Local nusselt number NUx = 0.332(Re)0.5(Pr)0.333

NUx =0.332 1.05  105 


0.5
 (0.696)0.333

Local nusselt numberNUx =95.35


We know

h xL
NUx 
K
hx  0.50
95.35  (3 M)
28.96  10 3
Local heat transfer coefficient hx  5.52 W/m2K

We know

Average heat transfer coefficient h  2  hx (2 M)

 h  2  5.52
h  11.04 W/m2K
Heat transfer Q1  h A(Tw  T )
 11.04  (0.5  0.3)  (90  30)
Q1  99.36 W (1 mark)
Case (ii) : When the flow is parallel to 30 cm side.
UL
Reynolds number Re =
v
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 39
REGULATION : 2013 ACADEMIC YEAR : 2018-19

4  0.3

18.97  10 6
Re = 6.3  10 4  5  105
Since Re<5  105 , flow is laminar

For flat plate, laminar flow,


Local Nusselt Number

NUx  0.332 (Re)0.5 (0.696)0.333


 0.332 (6.32  10 4 )0.5 (0.696)0.333
NUx  74.008

h xL
We know that, NUx =
K

hx  0.30
74.008 
28.96  103 (1 M)
 hx  7.141 W/m2K

Local heat transfer coefficient h x  7.141 W/m2K

Average heat transfer coefficient h = 2hx

h  2  7.14
h  14.28 W/m2K
We know
Heat transfer Q 2  h  A  (Tw  T )
 h  L  W (Tw  T )
 14.28  0.3  0.5  (363  303)
Q2  128.5W (1 M)

Case (iii):

Q2  Q1
% heat loss =  100
Q1
128.5-99.36
=  100 (1 M)
99.36
% heat loss = 29.3%

4 Air at 290C flows over a flat plate at a velocity of 6 m/s. The plate is 1m long and 0.5 m wide.
The pressure of the air is 6 kN/m2. If the plate is maintained at a temperature of 70C,
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 40
REGULATION : 2013 ACADEMIC YEAR : 2018-19

estimate the rate of heat removed from the plate. (13 M) BTL5

Answer: Page 2.63- Dr.S.Senthil

Tw  T
We know , Film temperature Tf 
2
70  290

2
Tf  180C

Properties of air at 180C (At atmospheric pressure)

  0.799 Kg/m3
 = 32.49  10-6 m2 / s
Pr  0.681
K  37.80  10-3 W/mK

Patm
Kinematic viscosity    atm  (2 M)
Pgiven

1 bar
   32.49  10 6
6  103N / m2
Q Atmospheric pressure = 1 bar 
6 105 N / m2
 32.49  10 
6  103 N / m3

Q 1 bar = 1 105N/ m2 


Kinematic viscosity v = 5.145  10-4m2 / s.

We know,
UL
Reynolds number Re 
v

6 1

5.145  10 4
Re  1.10  10 4  5  105
Since Re< 5  105 , flow is laminar (4 M)
For plate, laminar flow,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 41
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Local nusselt number

NUx  0.332 (Re)0.5 (Pr)0.333


 0.332 (1.10  10 4 )0.5 (0.681)0.333
NUx  30.63

h xL
We know, NUx=
K

hx  1
30.63  [ Q L = 1 m]
37.80  103

Local heat transfer coefficient h x  1.15 W/m2K (2 M)

We know

Average heat transfer coefficient h = 2hx

h  2  1.15
(2 M)
h  2.31 W/m2K
We know
Heat transferred Q  h A (T  Tw )
 2.31 (1 0.5)  (563  343)
Q  254.1 W

Heat transfer from both side of the plate = 2  254.1= 508.2 W. (3 M)

Air at 15C, 30 km/h flows over a cylinder of 400 mm diameter and 1500 mm height with
surface temperature of 45C. Calculate the heat loss. (13 M) BTL5

Answer: Page 2.117- Dr.S.Senthil


We know

5 Tw  T
Film temperature Tf 
2

Tf  30C

UD
Reynolds Number Re =
v

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 42
REGULATION : 2013 ACADEMIC YEAR : 2018-19

8.33  0.4

16  106

ReD  2.08  105


(4 M)
We know
Nusselt Number Nu = C (Re)m (Pr)0.333

 NU = 0.0266  (2.08  105)0.805  (0.701)0.333

NU  451.3

We know that,
hD
Nusselt Number NU =
K

h  0.4
 451.3 =
26.75  10-3
 h = 30.18 W/m2K (4 M)

Heat transfer coefficient h = 30.18 W/m2K


Heat transfer Q = hA (Tw  T )
= h    D  L  (Tw  T )
[ Q A =  DL]
= 30.18    0.4  1.5  (45 -15)
Q = 1706.6 W (5 M)

Air at 30C, 0.2 m/s flows across a 120W electric bulb at 130C. Find heat transfer and power
lost due to convection if bulb diameter is 70 mm. (13 M) BTL5

6 Answer: Page 2.118- Dr.S.Senthil

Tw  T
1. Film temperature Tf 
2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 43
REGULATION : 2013 ACADEMIC YEAR : 2018-19

130  30

2
Tf  80C
Properties of air at 80C:
 = 1 Kg/m3
 = 21.09  10-6 m2 / s
Pr = 0.692
K = 30.47  10-3 W/mK
We know
UD
Reynolds number Re =

0.2  0.070
  663.82
21.09  103
Re  663.82 (4 M)
We know
Nusselt Number Nu = 0.37 (Re)0.6
= 0.37 (663.82)0.6
Nu = 18.25
We know
hD
Nusselt number Nu 
K

h  0.070
 18.25 =
30.47  10-3
 h = 7.94 W/m2K (4 M)
Heat transfer coefficient h = 7.94 W/m2 K

We know

Heat transfer Q2 = h A (Tw - T)

 h  4 r 2 [Tw  T ] [ Q A = 4 r 2 ]
2
 0.070 
 7.94  4       (130  30)
 2 
Heat transfer Q2  12.22 W

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 44
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q2
2. % of heat lost =  100
Q1

12.22
  100
120
 10.18% (5 M)

Air at 40C flows over a tube with a velocity of 30 m/s. The tube surface temperature is 120C.
Calculate the heat transfer for the following cases. 1. Tube could be square with a side of 6
cm. 2. Tube is circular cylinder of diameter 6 cm.(13 M) BTL 5

Answer: Page 2.120- Dr.S.Senthil


We know,

Tw  T
Film temperature Tf 
2
120  40

2

7 Tf  80C
Properties of air at 80C:
 = 1 Kg/m3
(2 M)
 = 21.09  10-6 m2 / s
Pr  0.692
K = 30.47  10-3 W/mK

Case (i): Tube is considered as square of side 6 cm


i.e., L = 6cm = 0.06m
UL
Reynolds number Re =
v

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 45
REGULATION : 2013 ACADEMIC YEAR : 2018-19

30  0.06

21.09  10 6
Re  0.853  105
Nusselt Number Nu = C  (Re)n (Pr)0.333
For square, n = 0.675
(4 M)
C = 0.092
 Nu = 0.092 (0.853  105 )0.675  (0.692)0.333
 Nu = 173.3
hL
We know that, NU =
K
h  0.06
173.3 
30.47  103
Heat transfer coefficient h = 88 W/m2K

Case (ii)
Tube diameter D = 6cm = 0.06 m

UD
Reynolds number Re =

30  0.06
 (2 M)
21.09  10 6
Re  0.853  105
Nusselt number Nu = C (ReD )m (Pr)0.333

Re value is 0.853  105 , so corresponding C and m values are 0.0266 and 0.805 respectively.

 Nu = 0.0266  (0.853  105 )0.805  (0.692)0.333


Nu = 219.3 (3 M)
hD
We know Nu =
K

h  0.06
 219.3
30.47  10-3
 h = 111.3 W/m2K
 Heat transfer coefficient h = 111.3 W/m2K (2 M)

When 0.6 Kg of water per minute is passed through a tube of 2 cm diameter, it is found to be
8
heated from 20C to 60C. The heating is achieved by condensing steam on the surface of the
tube and subsequently the surface temperature of the tube is maintained at 90C. Determine
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 46
REGULATION : 2013 ACADEMIC YEAR : 2018-19

the length of the tube required for fully developed flow. (13 M) BTL5

Answer: Page 2.131- Dr.S.Senthil

Tmi  Tmo
Bulk mean temperature Tm 
2
20  60

2
Tm  40C
Properties of water at 40C:
 = 995 Kg/m3
 = 0.657  10 -6m2 / s
Pr = 4.340
K = 628  10 -3 W/mK
CP  4.178 KJ/KgK = 4178 J/KgK
Mass flow rate m =  A U
m
 U=
A
0.01
=

995 (0.02)2
4
Velocity U = 0.031 m/s (4 M)

Let us first determine the type of flow


UD
Re 

0.031 0.02
 Re 
0.657  106
Re  943.6 (2 M)
Since Re < 2300, flow is laminar

For laminar flow,


Nusselt number NU = 3.66
We know

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 47
REGULATION : 2013 ACADEMIC YEAR : 2018-19

hD
NU 
K
h  0.02
 3.66 =
628  10-3
 h = 114.9 W/m2K
Heat transfer Q = mCP t
= mCP (Tmo  Tmi )
= 0.01 4178  (60-20)
Q = 1671.2 W (2 M)
We know that Q = h A 
= h    D  L  (Tw  Tm )
= 1671.2 =114.9    0.02  L  (90-40)
L = 4.62m (5 M)

Water at 50C enters 50 mm diameter and 4 m long tube with a velocity of 0.8 m/s. The tube
wall is maintained at a constant temperature of 90C. Determine the heat transfer coefficient
and the total amount of heat transferred if exist water temperature is 70C. (13 M) BTL5

Answer: Page 2.133- Dr.S.Senthil

Tmi  Tmo
Bulk mean temperature Tm 
2
50  70

2
Tm  60C
9 Properties of water at 60C:
 = 985 Kg/m3
 = 0.478  10-6m2 / s
Pr  3.020
K = 651.3  10-3 W/mK
Let us first determine the type of flow:

UD
Re 

0.8  0.05
=
0.478  10-6

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 48
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Re  8.36  104
Since Re > 2300, flow is turbulent (4 M)

L 4
  80
D 0.05
L
 80 > 60
D
Re = 8.36  10 4  10,000
Pr  3.020  0.6 < Pr < 160
L
ratio is greater than 60. Re value is greater than 10,000 and Pr value is in between 0.6 and 160
D
so, (3 M)
Nusselt number NU = 0.023 (Re)0.8 (Pr)n

[Inlet temperature 50C, Exit temperature 70C

 Heating Process, So n = 0.4]

 Nu = 0.023  (8.36  10 4 )0.8  (3.020)0.4


Nu = 310
hD
We know that Nu=
K
h  0.05
310 
651.3  10 3

Heat transfer coefficient h = 4039.3 W/m2 K (2 M)


Heat transfer Q = h A (Tw – Tm)
= h    D  L  (Tw  Tm )
= 4093.3    0.05  4  (90 - 60)
Q = 76139 W (4 M)

Air at 333K, 1.5 bar pressure, flow through 12 cm diameter tube. The surface temperature of
the tube is maintained at 400K and mass flow rate is 75 kg/hr. Calculate the heat transfer
10 rate for 1.5 m length of the tube. (13 M) BTL5

Answer: Page 2.143- Dr.S.Senthil

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 49
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Properties of air at 60C


 = 1.060 Kg/m3
 = 18.97  10-6 m2 / s
Pr = 0.696 (2 M)
K = 28.96  10-3 W/mK
UD
Reynolds number Re =

We know

Mass flow rate m p  U


0.020 = 1.060   D2  U
4

 0.020 = 1.060   (0.12)2  U
4
 U = 1.668 m/s
UD
(1)  Re =

1.668  0.12

18.97  10 -6
Re = 10551.3 (2 M)
Since Re > 2300, so flow is turbulent

For turbulent flow, general equation is (Re>10000)

Nu  0.023  (Re)0.8  (0.696)0.4

Nu = 32.9 (3 M)

hD
We know Nu =
K
h  0.12
 32.9 =
28.96  10-3
 h = 7.94 W/m2K
Heat transfer rate Q = h A (Tw  Tm )
 h  (  D  L)  (Tw  Tm )
 7.94  (  0.12  1.5)  (127  60)
Q  300.82 W (3+3 M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 50
REGULATION : 2013 ACADEMIC YEAR : 2018-19

A vertical plate of 0.7 m wide and 1.2 m height maintained at a temperature of 90ºC in a room
at 30ºC. Calculate the convective heat loss. (13 M) BTL4

Answer: Page 2.168- Dr.S.Senthil


Properties of air at T f=60ºC (2M)

11 (2M)

5.9 x Turbulent flow (2M)


Nusselt number, Nu = 0.10 (Gr.Pr)0.333 =179.3 (2M)

Nu = hl/K  h=4.32 W/m2 K (2M)


Heat loss Q = hA(Tw-Tα)=218.16 W (3M)

Part-C

For a particular engine, the underside of the crank case can be idealized as a flat plat
measuring 80 cm  20 cm. The engine runs at 80 km/hr and the crank case is cooled by air
flowing past it at the same speed. Calculate the loss of heat from the crank case surface of
temperature 75C to the ambient air temperature 25C. Assume the boundary layer becomes
turbulent from the loading edge itself. (15 M) BTL5

Answer: Page 2.108- Dr.S.Senthil


1. Heat loss

Tw  T 75  25
Film temperature Tf  
2 2
Tf  50C
1 Properties of air at 50C:
 = 1.093 Kg/m3 (2 M)
 = 17.95  10-6 m2 / s
Pr  0.698
K  28.26  10 3 W/mK
We know

UL
Re ynolds number Re =
v
22.22  0.8
 [ Q L = 0.8m]
17.95  106

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 51
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Re = 9  105
Re  9  105  5  105
Since Re>5  105 , Flow is turbulent (2 M)
Local Nusselt number} NUx = 0.0296 (Re)0.8 (Pt)0.333
NUx = 1524.6

hxL
We know that, NUx 
K

hx  0.8
1524.6  [ Q L = 0.8m]
28.26  103
hx  53.85 W/m2K (5 M)
Local heat transfer coefficient} hx = 53.85 W/m2 K
For turbulent flow, flat plate
Average heat transfer coefficient} h = 1.24 hx

h = 1.24  53.85 (3 M)

h = 66.78 W/m2 K
We know,

Heat loss Q = h A (Tw - T)

= 66.78  0.16 (75 – 25)

Q = 534.2 W (3 M)

Air at 30C, 6 m/s flows over a rectangular section of size 300  800 mm. Calculate the heat
leakage per meter length per unit temperature difference. (15 M) BTL5

Answer: Page 2.140- Dr.S.Senthil


:
2
Properties of air at 30C
 = 1.165 Kg/m3
 = 16  10-4 m2 / s
Pr = 0.701
K = 26.75  10 -3 W / mK

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 52
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Equivalent diameter for 300  800 mm2 cross section is given by

4A 4  (0.3  0.8)
De  
P 2 (0.3  0.8)
Where P - Perimeter = 2 (L+W)
 De  0.436 m (3 M)

UDe
Reynolds Number Re =

6  0.436

16  106
Re = 16.3  10 4 (3 M)
Since Re > 2300, flow is turbulent.
For turbulent flow general equation is (Re > 10000)
Nu = 0.023 (Re)0.8 (Pr)n

Assuming the pipe wall temperature to be higher than a temperature. So heating process 
n = 0.4

 Nu = 0.023 (16.3  104 )0.8 (0.701)0.4


Nu  294.96
We know

hDe
Nusselt Number Nu =
K
h  0.436
 294.96 =
26.75  10-3

Heat transfer coefficient  h = 18.09 W/m2 K (5 M)

Heat leakage per unit per length per unit temperature difference
Q=hP

= 18.09  2  (0.3 + 0.8

Q = 39.79 W (4 M)

250 Kg/hr of air are cooled from 100C to 30C by flowing through a 3.5 cm inner diameter
3
pipe coil bent in to a helix of 0.6 m diameter. Calculate the value of air side heat transfer
coefficient if the properties of air at 65C are K = 0.0298 W/mK ; = 0.003 Kg/hr – m ;Pr =

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 53
REGULATION : 2013 ACADEMIC YEAR : 2018-19

0.7 ; = 1.044 Kg/m3 . (15 M) BTL5

Answer: Page 2.150- Dr.S.Senthil


UD
Reynolds Number Re =


Kinematic viscosity  

0.003
Kg / s  m
3600
1.044 Kg/m3
v  7.98  10 7 m2 / s (2 M)
Mass flow rate in =  A U


0.056  1.044   D2  U
4

 U = 55.7 m/s
UD
(1)  Re =

55.7  0.035
=
7.98  10-7
Re = 2.44  106 (3 M)

Nu  0.023  (Re)0.8  (Pr)0.3


This is cooling process, so n = 0.3
(4 M)
 Nu = 0.023  (2.44  106 )0.8  (0.7)0.3
Nu  2661.7
hD
We know that, Nu 
K

h  0.035
2661.7 
0.0298

Heat transfer coefficient h = 2266.2 W/m2 K (4 M)

Engine oil flows through a 50 mm diameter tube at an average temperature of 147C. The
flow velocity is 80 cm/s. Calculate the average heat transfer coefficient if the tube wall is
4 maintained at a temperature of 200C and it is 2 m long. (15 M)BTL5

Answer: Page 2.154- Dr.S.Senthil


JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 54
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Properties of engine oil at 147C

UD
Reynolds number Re =

0.8  0.05

7  106
Re = 5714.2 (5 M)
Since Re < 2300 flow is turbulent

L 2
  40
D 0.050
L
10   400
D
For turbulent flow, (Re < 10000)
0.055
0.8 0.33 D
Nusselt number Nu = 0.036 (Re) (Pr) L
 
0.055
 0.050 
Nu  0.036 (5714.2) 0.8
 (116) 0.33
 
 2 
Nu  142.8
hD
We know Nu =
K
h  0.050
 142.8 =
133.8  10-3
 h = 382.3 W/m2K (5+5 M)

A thin 100 cm long and 10 cm wide horizontal plate is maintained at a uniform temperature
of 150ºC in a long tank full of water at 75ºC. Estimate the rate of heat to be supplied to the
plate to maintain constant plate temperature as heat is dissipated from either side of the plate.
(15M) BTL4

Answer: Page 2.210- Dr.S.Senthil


5
Properties of air at T f=112.5ºC
(2M)

(2M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 55
REGULATION : 2013 ACADEMIC YEAR : 2018-19

1.682 x Gr.Pr values lies between 8x106 <Gr.Pr<1011 (2M)

For horizontal plate, upper surface heated,


Nusselt number, Nu = 0.15 (Gr.Pr)0.333 =177.13 (1M)
Nu = hulc/K  h=2419.7 W/m2K
(2M)
For horizontal plate, lower surface heated,

Nusselt number, Nu = 0.27 (Gr.Pr)0.25 =54.68


(1M)
Nu = hllc/K  h=746.94 W/m2K
(2M)
Heat loss Q = (hu+hl)A(Tw-Tα)= (hu+hl)(WxL)(Tw-Tα)=23749.8 W (3M)

UNIT III PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS

Nusselt’s theory of condensation - Regimes of Pool boiling and Flow boiling. Correlations in boiling and
condensation. Heat Exchanger Types - Overall Heat Transfer Coefficient – Fouling Factors - Analysis –
LMTD method - NTU method.

PART * A

Q.No. Questions

Define boiling. BTL1


1.
The change of phase from liquid to vapour state is known as boiling.

What is meant by condensation? BTL2


2
The change of phase from vapour to liquid state is known as condensation.

Give the applications of boiling and condensation. BTL2


Boiling and condensation process finds wide applications as mentioned below.
3
1. Thermal and nuclear power plant.
2. Refrigerating systems
3. Process of heating and cooling Air conditioning systems
Define pool boiling. BTL2
4
If heat is added to a liquid from a submerged solid surface, the boiling process referred to as pool
boiling. In this case the liquid above the hot surface is essentially stagnant and its motion near the

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 56
REGULATION : 2013 ACADEMIC YEAR : 2018-19

surface is due to free convection and mixing induced by bubble growth and detachment.

What are the modes of condensation? BTL2

5 There are two modes of condensation

1. Film wise condensation


2. Drop wise condensation
What is meant by Film wise condensation?[April 2000 MU Oct. 2000 MU] BTL2
6 The liquid condensate wets the solid surface, spreads out and forms a continuous film over the
entire surface is known as film wise condensation.

Write short note on drop wise condensation. [April 2000 MU Oct 2000 MU] BTL2
7 In drop wise condensation the vapour condenses into small liquid droplets of various sizes
which fall down the surface in a random fashion.

What is heat exchanger? BTL2


8 A heat exchanger is defined as an equipment which transfers the heat from a hot fluid to a cold
fluid.

Give classifications of heat exchanger.BTL2


The types of heat exchangers are as follows

1. Direct contact heat exchangers


9 2. Indirect contact heat exchangers
3. Surface heat exchangers
4. Parallel flow heat exchangers
5. Counter flow heat exchangers
6. Cross flow heat exchangers
7. Shell and tube heat exchangers
8. Compact heat exchangers.
What is meant by Direct heat exchanger (or) open heat exchanger? BTL2
10 In direct contact heat exchanger, the heat exchange takes place by direct mixing of hot and cold
fluids.

What is meant by Indirect contact heat exchanger? BTL2


11 In this type of heat exchangers, the transfer of heat between two fluids could be carried out by
transmission through a wall which separates the two fluids.

What is meant by Regenerators? BTL2


12 In this type of heat exchangers, hot and cold fluids flow alternately through the same space.
Examples: IC engines, gas turbines.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 57
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Define recuperators (or) surface heat exchangers.BTL2


13 This is the most common type of heat exchangers in which the hot and cold fluid do not come into
direct contact with each other but are separated by a tube wall or a surface.

What is meant by parallel flow heat exchanger? BTL2


14
In this type of heat exchanger, hot and cold fluids move in the same direction.

What is meant by counter flow heat exchanger? BTL2


15
In this type of heat exchanger hot and cold fluids move in parallel but opposite directions.

What is meant by cross flow heat exchanger? BTL2


16
In this type of heat exchanger, hot and cold fluids move at right angles to each other.

What is shell and tube heat exchanger? BTL2


17 In this type of heat exchanger, one of the fluids move through a bundle of tubes enclosed by a
shell. The other fluid is forced through the shell and it moves over the outside surface of the tubes.

Define compact heat exchangers. [Nov 1996 MU] BTL2

18 There are many special purpose heat exchangers called compact heat exchangers. They are
generally employed when convective heat transfer coefficient associated with one of the fluids is
much smaller than that associated with the other fluid.

What is meant by LMTD? BTL2

We know that the temperature difference between the hot and cold fluids in the heat exchanger
varies from point in addition various modes of heat transfer are involved. Therefore based on
concept of appropriate mean temperature difference, also called logarithmic mean temperature
19 difference, also called logarithmic mean temperature difference, the total heat transfer rate in the
heat exchanger is expressed as

Q = U A (T)m , Where , U – Overall heat transfer coefficient W/m2 K

A – Area m2 , (T)m – Logarithmic mean temperature difference

What is meant by Fouling factor? BTL2


We know the surfaces of a heat exchangers do not remain clean after it has been in use for some
20 time. The surfaces become fouled with scaling or deposits. The effect of these deposits the value of
overall heat transfer coefficient. This effect is taken care of by introducing an additional thermal
resistance called the fouling resistance.

Part- B

1 Water is to be boiled at atmospheric pressure in a polished copper pan by means of an


electric heater. The diameter of the pan is 0.38 m and is kept at 115C. Calculate the
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 58
REGULATION : 2013 ACADEMIC YEAR : 2018-19

following, 1. Power required to boil the water, 2. Rate of evaporation, 3. Critical heat flux.
(13 M) BTL4

Answer: Page 3.7- Dr.S.Senthil

We know saturation temperature of water is 100C

i.e. Tsat  100C

Properties of water at 100C

(From HMT data book Page No.13)

Density 1 = 961 kg/m3


Kinematic viscosity  = 0.293  10 -6 m2 / s
Prandtl number Pr  1.740
Specific heat cpl = 4.216 kj/kg K = 4216/Kg K
Dynamic viscosity 1  1 
= 961 0.293  10-6
1  281.57  10 6 Ns/m2

From steam table R.S. Khurmi Steam table Page No.4 (1 M)

At 100C, Enthalpy of evaporation hfg = 2256.9 kj/kg, hfg = 2256.9  103 j/kg

Specific volume of vapour , vg = 1.673 m3/kg


1
v 
vg
1
Density of vapour ,
1.673
 v  0.597 kg / m3

  Excess temperature = Tw  Tsat  115  100  15C

T  15C  50C. So this process is nucleate pool boiling.


1. Power required to boil the water.

For nucleate boiling

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 59
REGULATION : 2013 ACADEMIC YEAR : 2018-19

3
Q g  (1  v ) Cpl  T
Heat flux  l  hfg 
a  Csf  hfgPr1.7

Q
(1)   281.57  106  2256.9  103
A
0.5
9.81 961  597
58.8  10 3
3
4216  T
.013  2256.9  10   (1.74)1.7
Q
Heat flux  151.1 10 3 W/m 2
A
Heat transfer Q = 151.1 10 3  A

 151.1 103  d2
4

 151.1 103  (0.38)2
4
Q  17.1 10 W3

Q = 17.1 103 = p

power = 17.1 103 W (4 M)

2. Rate of evaporation (m)


We know heat transferred

Q = m  hfg

Q 17.1 103
m 
hfg 2256.9  103 (4 M)
m  .0075 kg / s

3. Critical heat flux


We know for nucleate pool boiling. Critical heat flux

Q   g  (l -  )
 0.18 hfg   0.25
A v2

From HMT data book Page No.142

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 60
REGULATION : 2013 ACADEMIC YEAR : 2018-19

0.18  2256.9  103  0.597


0.25
58.8  10 3  9.81 961  .597
.5972
Q (4 M)
 1.52  106 w/m2
A
Q
Critical Heat flux q = 1.52  10 6 w/m 2
A

Water is boiled at the rate of 24 kg/h in a polished copper pan, 300 mm in diameter, at
atmospheric pressure. Assuming nucleate boiling conditions calculate the temperature of the
bottom surface of the pan. (13 M) BTL4

Answer: Page 3.11- Dr.S.Senthil

We know saturation temperature of water is 100C

i.e. Tsat = 100C

Properties of water at 100C

From HMT data book Page No.13

Density l = 961 kg/m3


Kinematic viscosity v = 0.293  10-6 m2 / s
2 Pr andtl number Pr  1.740
Specific heat Cpl = 4.216 kj/kg K = 4216 j/kg K
Dynamic viscosity l = l  v
= 961 0.293  10-6
L  281.57  10 6 Ns/m2

From steam table (R.S. Khumi Steam table Page No.4)

At 100C

Enthalpy of evaporation hfg = 2256.9 kj/kg

hfg  2256.9  103 j/kg

Specific volume of vapour, Vg = 1.673 m3/kg

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 61
REGULATION : 2013 ACADEMIC YEAR : 2018-19

1
v 
vg
1
Density of vapour, (3 M)
1.673
 v  0.597 kg/m3

For nucleate boiling


3
Q g  ( l   v ) Cpl  T
Heat flux  l  hfg 
A  Csf  hfgPr1.7
We know transferred Q = m  hfg
Heat transferred Q = m  hfg.

Q mhg

A A

Q 6.6  10 3  2256.9  103



A  2
d
4
6.6  10-3  2256.9  103
=
 (5 M)
(.3)2
4
Q
 210  103 w / m2
A
  surface tension for liquid vapour interface

At 100C (From HMT data book Page No.147)

  58.8  103 N/ m

For water – copper – Csf = Surface fluid constant = 013

Csf  .013 (From HMT data book Page No.145)

Q
Substitute, l, hfg, l,  v,  , Cpl, hfg, and Pr values in Equation (1)
A

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 62
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(1)  210  103  281.57  10 6  2256.9  103


0.5
9.81 961  597
58.8  10 3
3
4216  T
.013  2256.9  103  (1.74)1.7

4216  T
  0.825
75229.7
 T(.56)3  .825
 T  .056 = 0.937
T - 16.7 (5 M)
We know that
Excess temperature T = Tw  Tsat
16.7 = Tw  100C.
Tw  116.7C

Water is boiling on a horizontal tube whose wall temperature is maintained ct 15C above the
saturation temperature of water. Calculate the nucleate boiling heat transfer coefficient.
Assume the water to be at a pressure of 20 atm. And also find the change in value of heat
transfer coefficient when, The temperature difference is increased to 30C at a pressure of 10
atm, The pressure is raised to 20 atm at  T = 15C (13 M) BTL4

Answer: Page 3.17- Dr.S.Senthil

We know that for horizontal surface, heat transfer coefficient

h = 5.56 (T)3 From HMT data book Page No.128

3 h = 5.56 (Tw – Tsat)3


= 5.56 (115 – 100)3

h  18765 w/m2K (2 M)

Heat transfer coefficient other than atmospheric pressure


hp = hp0.4 From HMT data book Page No.144

= 18765  100.4

Heat transfer coefficient hp  47.13  103 W / m2K (2 M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 63
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Case (i)

P = 100 bar T = 30C From HMT data book Page No.144

Heat transfer coefficient

h  5.56 ( T)3 = 5.56(30)3


(2 M)
h  150  103 W / m2K

Heat transfer coefficient other than atmospheric pressure


hp = hp0.4

 150  103 (10)0.4


(3 M)
hp  377  103 W / m2K

Case (ii)

P = 20 bar; T = 15C

Heat transfer coefficient h = 5.56 (T)3 = 5.56 (15)3

h  18765 W/m2K

Heat transfer coefficient other than atmospheric pressure


hp = hp0.4
= 18765 (20)0.4

hp  62.19  103 W/m2K (4 M)

Dry saturated steam at a pressure of 3 bar, condenses on the surface of a vertical tube of
height 1m. The tube surface temperature is kept at 110C. Calculate the following, 1.
Thickness of the condensate film, 2. Local heat transfer coefficient at a distance of 0.25m. (13
M) BTL4
Answer: Page 3.22- Dr.S.Senthil
4
Properties of steam at 3 bar
From steam table R.S. Khurmi steam table Page No.10)

Tsat  133.5C
hfg  2163.2 kj/kg = 2163.2  103 j/kg

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 64
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Tw  Tsat
We know that Tf 
2

110+133.5
Film temperature =
2
Tf = 121.75C
Properties of saturated water at 121.75C

From HMT data book Page No.13

 = 945 kg/m3
 = 0.247  10-6m2 / s
(4 M)
k = 685  10-3 W/mk
 =   = 945  0.247  10-6

For vertical surfaces,


0.25
 4 K  x  (Tsat  Tw ) 
x   
 g  h   2
 fg  (2 M)
  2.33  104 Ns / m2

From HMT data book Page No.150

 4  2.33  104  685  10 3  0.25  133.5  110 


 
 9.81 2163.2  103  9452  (2 M)
Thickness  x = 1.18  10-4m

k
Local heat transfer coefficient hx 
x

From HMT data book Page No.150

635  103
hx 
1.18  10 4 (5 M)
hx  5775.2 W/m K 2

A vertical tube of 65 mm outside diameter and 1.5 m long is exposed to steam at atmospheric
pressure. The outer surface of the tube is maintained at a temperature of 60C by circulating
5
cold water through the tube. Calculate the following, 1. The rate of heat transfer to the
coolant, 2. The rate of condensation of steam. (13M) BTL4

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 65
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Page 3.34- Dr.S.Senthil

Enthalpy of evaporation

hfg  2256.9 kj/kg = 2256.9  103 j / kg

We know

Tw  Tsat
Film temperature Tf 
2
60  100

2
Tf  80C

Properties of saturated water at 80C

From HMT data book Page No.13

 - 974 kg/m3
 = 0.364  10-6 m2 / s
k = 668.7  10-3 W / mK (4 M)
 =   = 974  0.364  10 -6

 = 354.53  10-6 Ns/m2

Assuming that the condensate film is laminar


For laminar flow, vertical surface heat transfer coefficient
0.25
 K 3  2hfg 
h  0943 
 L(T  T ) 
(2 M)
 sat w 

From HMT data book Page No.150


The factor 0.943 may be replaced by 1.13 for more accurate result as suggested by Mc Adams

 
0.25
 668.7  103 3  (974)2  9.81 2256.9  103 
1.13  
 6
354.53  10  1.5  100  60  (2 M)
 
h  4684 W/m k.2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 66
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q  hAT
= hA(Tsat  Tw )
= h    D  L  (Tsat  Tw )
= 4.684    .065  1.5  100-60
Q = 57.389 W

ii) The rate of condensation of steam m


We know Heat transfer Q = m hfg
Q
m
hfg
57,389
m
2256.9  103
m  0.0254 kg/s

Let us check the assumption of laminar film condensation. We know

4m
Reynolds Number Re 
p P = Perimeter = D =   0.0065 = 0.204 m
Where

4  .0254
Re 
0.204  354.53  106 (5 M)
Re = 1406.3 < 1800

So our assumption laminar flow is correct.

A vertical flat plate in the form of fin is 500m in height and is exposed to steam at
atmospheric pressure. If surface of the plate is maintained at 60C. calculate the following. 1.
The film thickness at the trailing edge, 2. Overall heat transfer coefficient, 3. Heat transfer
rate, 4. The condensate mass flow rate. Assume laminar flow conditions and unit width of the
plate. (13 M) BTL4
Answer: Page 3.37- Dr.S.Senthil
6
Tw  Tsat
Film temperature Tf 
2
60  100

2
Tf  80C

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 67
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Properties of saturated water at 80C

(From HMT data book Page No.13)

 - 974 kg/m3
v  0.364  106 m2 / s

k = 668.7  10-3 W/mk


 = p  v= 974  0.364  10-6

  354.53  106 Ns / m2 (3 M)

1. Film thickness x

We know for vertical plate


Film thickness
0.25
 4K  x  (Tsat  Tw ) 
x   
 g  hfg   2
 

Where, X = L = 0.5 m

4  354.53  106  668.7  103  0.5  100  60


x 
9.81 2256.9  103  9742 (3 M)
 x  1.73  10 m
4

2. Average heat transfer coefficient (h)

For vertical surface Laminar flow


0.25
 k 3   2  g  hfg 
h  0.943  
   L  Tsat  Tw 

The factor 0.943 may be replace by 1.13 for more accurate result as suggested by Mc Adams
0.25
 (668.7  103 )3  (974)2  9.81 2256.9  103 
1.13  
 354.53  106  1.5  100  60  (3 M)
h  6164.3 W/m k. 2

3. Heat transfer rate Q


We know

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 68
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q  hA(Tsat  Tw )
= h  L  W  (Tsat  Tw )
(2 M)
= 6164.3  0.5  1 100-60
Q = 123286 W

4. Condensate mass flow rate m

We know

Q  m  hfg
Q
m
hfg
(2 M)
1.23.286
m
2256.9  103
m  0.054 kg/s

A horizontal tube of outer diameter 2.2 cm is exposed to dry steam at 100C. The pipe
surface is maintained at 62C by circulating water through it. Calculate the rate of formation
of condensate per meter length of the pipe. (13 M) BTL4
Answer: Page 3.54- Dr.S.Senthil

Tw  Tsat
Tf 
2

62+100
Film temperature =
2
Tf  81C  80C
7

Properties of saturated water at 80C

From HMT data book Page No.13

  974 kg/m3
 = .364  10-6 m2 / s
k = 668.7  10-3 W/mk (3 M)
 =   = 974  .364  10 -6

 = 354.53  10-6 Ns/m2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 69
REGULATION : 2013 ACADEMIC YEAR : 2018-19

For horizontal tubes heat transfer coefficient.


0.25
 K 3  2g hfg 
h = 0.728  
  D(Tsat  Tw ) 

From HMT data book Page No.150


0.25
 (668.7  10-3 )3  (974)2  9.81 2256.9  103 
h = 0.728  
 354.53  106  2.2  102  (100  62)  (4 M)
h = 8783.4 W/m2K

We know
Heat transfer Q

hA (Tsat  Tw )
h   DL  (Tsat  Tw )
 8783.4    2.2  10 2  1 (100 - 62) (3 M)
Q L = 1m
Q = 23.068.5 W

We know , Q = mhfg

Q
m
hfg
23.0685
m  0.010 kg/s (3 M)
2256.9  103
m = 0.010 kg/s

In a counter flow double pipe heat exchanger, oil is cooled from 85C to 55C by water
entering at 25C. The mass flow rate of oil is 9,800 kg/h and specific heat of oil is 2000 j/kg K.
the mass flow rate of water is 8,000 kg/h and specific heat of water is 4180 j/kg K. Determine
the heat exchanger area and heat transfer rate for an overall heat transfer coefficient of 280
W/m2 K. (13 M) BTL4.
8
Answer: Page 3.37- Dr.S.Senthil

Heat lost by oil Hot fluid = Heat gained by water cold fluid
Qh = Qc

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 70
REGULATION : 2013 ACADEMIC YEAR : 2018-19

mhCph (T1  T2 )  mc Cpc (t 2  t1 )


2.72  2000 (85-55)=2.22  4180  (t 2  25)
163.2  103  9279.6 t 2  231.9  10 3 (4 M)
t 2  42.5C
Exit temperature of water t 2  42.5C

Heat transfer Q =mc Cpc (t 2  t1 ) (or) mhCph (T1  T2 )


Q  2.22  4180  (42.5  25) (4 M)
Q  162  103 W

Q  UA (T)m........1

From HMT data book Page No.154


For counter flow

(T1  t1 ) - (T2  t 2 )
( T)m 
T t 
In  1 1 
 T2  t 2 
From HMT data book Page No.154
(2 M)
(85  42.5) - (55  25)
( T)m 
 85  42.5 
In 
 55  25 
( T)m  35.8C

Substitute (T)m U and Q values in Equation (1)

(1)  Q = UA (T)m
 162  103  280  A  35.8 (3 M)
 A = 16.16 m2

Water flows at the rate of 65 kg/min through a double pipe counter flow heat exchanger.
Water is heated from 50C to 75C by an oil flowing through the tube. The specific heat of
the oil is 1.780 kj/kg K. The oil enters at 115C and leaves at 70C. The overall heat transfer
9 coefficient is 340 W/m2 K. Calculate the following, 1. Heat exchanger area, 2. Rate of heat
transfer (13 M) BTL4
Answer: Page 3.86- Dr.S.Senthil

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 71
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Heat transfer Q = mc Cpc (t 2  t1 ) (or)


mhCph (T1  T2 )
Q  mc Cpc (t 2  t1 )
(4 M)
Q  1.08  4186  (75  50)
Q Specific heat of water Cph  4186 j/kg K

Q = 113  103 W

We know

Heat transfer Q = U  A (T)m (3 M)

From HMT data book Page No., 154


Where

(T)m – Logarithmic Mean Temperature Difference. LMTD

For Counter flow

(T1  t1 )  (T2  t 2 )
( T)m 
T t 
In  1 1 
 T2  t 2 
From HMT data book Page No.154
(3 M)
(115  75)  (70  50)
(T)m 
115  75 
In 
 70  50 
( T)m  28.8C

Substitute (T)m Q and U values in Equation (1)

(1)  Q =UA (T)m


 113  103  340  A  28.8 (3 M)
 A = 11.54 m2

In a double pipe heat exchanger hot fluid with a specific heat of 2300 J/kg K enters at 380C
and leaves at 300C. cold fluid enters at 25C and leaves at 210C. Calculate the heat
exchanger area required for
10
1. Parallel flow 2. Counter flow
Take overall heat transfer coefficient is 750 w/m2 K and mass flow rate of hot fluid is 1 kg/s.
(13 M) BTL4

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 72
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Page 3.89- Dr.S.Senthil

Case (i)
For parallel flow

(T1  t1 )  (T2  t 2 )
( T)m 
T t 
In  1 1 
 T2  t 2 
From HMT data book Page No.154
(380  25)  (300  210)
(T)m 
 380  25 
In 
 300  210 
( T)m  193.1C

Heat transfer Q = mcCpc (t 2  t1) (or)


mhCph (T1  T2 )
Q  mc Cpc (t 2  t1 )
= 1 2300  380  300
Q = 184  103 W

From HMT data book Page No.154


We know that

Q  U  A (T)m

Heat transfer 184  103  750  A  193.1

Area for parallel flow A = 1.27 m2 (3+3 M)


Case (ii)
For counter flow

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 73
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(T1  t 2 )  (T2  t1 )
( T)m 
T  t 
In  1 2 
 T2  t1 
From HMT data book Page No.154
(5 M)
(380  210)  (300  25)
(T)m 
 380  210 
In 
 300  25 
( T)m  218.3C

We know that,

Heat transfer Q = UA (T)m

 184  103  750  A  218.3


(2 M)
Area for counter flow A = 1.12 m2

Part –C

A nickel wire carrying electric current of 1.5 mm diameter and 50 cm long, is submerged in a
water bath which is open to atmospheric pressure. Calculate the voltage at the burn out
point, if at this point the wire carries a current of 200A. (15 M) BTL4
Answer: Page 3.9- Dr.S.Senthil

hfg  2256.9 kj / kg
hfg = 2256.9  103 j/kg
v g  1.673m3 / kg
1 1
v    0.597 kg/m3
g 1.673
1
 = Surface tension for liquid – vapour interface

At 100C

  58.8  103 N/m (From HMT data book Page No.147)


For nucleate pool boiling critical heat flux (AT burn out)

Q    g  (l -  v)0.25 
 0.18  hfg   v      1 (5 M)
A  v2 

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 74
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(From HMT data book Page No.142)

Substitute hfg, l,  v,  values in Equation (1)

Q
(1)   0.18  2256.9  103  0.597
A
0.25
 58.8  10 3  9.81 (961  .597) 
  (5 M)
 .5972 
Q
 1.52  106 W/m2
A

We know , Heat transferred Q = V  I

Q V I

A A
V  200
1.52  106  Q A =  dL
 dL (5 M)
V  200
1.52  106 =
  1.5  10-3  .50
V  17.9 volts

A heating element cladded with metal is 8 mm diameter and of emissivity is 0.92. The element
is horizontally immersed in a water bath. The surface temperature of the metal is 260C
under steady state boiling conditions. Calculate the power dissipation per unit length for the
heater. (15 M) BTL4
Answer: Refer class notes

T  Tw  Tsat
Excess temperature,
T  260  100

T 160C  50C


2
So this is film pool boiling

Tw  Tsat
Film temperature Tf =
2

260  100

2
Tf  180C

Properties of water vapour at 180C


JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 75
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(From HMT data book Page No.30)

 v  5.16 kg/m3
K v  32.68  10 3 w/mK
(5 M)
Cpv = 2.709 kj/kgK =2709 j/kg K
 v = 15.10  10-6 Ns/m2

Properties of saturated water at 100C

l = 961 kg/m3 (From HMT data book Page No.13)


From steam table At 100C. (R.S. Khurmi Steam
table Page No.4)

hfg  2256.9  103 j / kg (3 M)

In film pool boiling heat is transferred due to both convection and radiation.

3
Heat transfer coefficient h = hconv  hrad    1
4


 K 3v  v  ( v  v )  g  hfg  0.4  Cpv T   
0.25

hconv  0.62 
  vDT 
 

From HMT data book Page No.143

 (32.68  103 )  5.16  961  5.16  9.81


 
 2256.9  103  0.4  2709  160)f 
hconv  0.62 (3 M)
 6 3
15.10  10  8  10  160 
 
 
0.25
 4.10  106 
hconv  0.62  5 
1.93  10 
hconv  421.02 W/m2K........2
 Tw  Tsat
4

hrad   
 Tw  Tsat 

From HMT data book Page No.143

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 76
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 (260  273)4  (100  273)4 


hrad  5.67  108  0.92    (2 M)
 260  273  100  273 
Stefan boltzmann constant

  5.67  108 W/m2K 4


hrad  20W / m2K............3

Substitute (2) (3) in (1)

3
1  h  421.02  (20)
4
h  436.02 W/m2K

Heat transferred Q = hA (Tw  Tsat )


 h    D  L (Tw  Tsat )
(3 M)
= 4366.02    8  10-3  1 260  100
Q = 1753.34 W/m Q L = 1m

Or
Power dissipation = 1753.34 W/m. (2 M)

Steam at 0.080 bar is arranged to condense over a 50 cm square vertical plate. The surface
temperature is maintained at 20C. Calculate the following.

a. Film thickness at a distance of 25 cm from the top of the plate.


b. Local heat transfer coefficient at a distance of 25 cm from the top of the plate.
c. Average heat transfer coefficient.
d. Total heat transfer
e. Total steam condensation rate.
f. What would be the heat transfer coefficient if the plate is inclined at 30C with
horizontal plane. (15 M)-BTL4
3
Answer: Refer class notes

Tw  Tsat
Film temperature Tf 
2
20+41.53
=
2
Tf  30.76C

Properties of saturated water at 30.76C = 30C

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 77
REGULATION : 2013 ACADEMIC YEAR : 2018-19

From HMT data book Page No.13

  997 kg/m3
  0.83  10-6 m2 / s
k  612  10-3 W / mK (2 M)
  p  v  997  0.83  10 6
  827.51 10 6 Ns / m2

a. Film thickness
We know for vertical surfaces
0.25
 4 K  x  (Tsat  Tw ) 
x   
 g  hfg   2
 
(From HMT data book Page No.150) (2 M)
6 3
4  827.51 10  612  10  .25  (41.53  20)100
x 
9.81 2403.2  103  997 2
 x  1.40  104 m

b. Local heat transfer coefficient hx Assuming Laminar flow

k
hx 
x
612  10 3
hx  (3 M)
1.46  10 4
hx  4,191 W/m2K

c. Average heat transfer coefficient h


(Assuming laminar flow)
0.25
 k 3   2  g  hfg 
h  0.943   (3 M)
   L  Tsat  Tw 

The factor 0.943 may be replaced by 1.13 for more accurate result as suggested by Mc adams
0.25
 k 3  2g hfg 
h  0.943  
   L  Tsat  Tw 

Where L = 50 cm = .5 m

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 78
REGULATION : 2013 ACADEMIC YEAR : 2018-19

0.25
(612  103 )3  (997)2  9.81 2403.2  103
h  1.13
827.51 106  .5  41.53  20 (2 M)
h  5599.6 W/m2k
d. Heat transfer (Q), We know , Q = hA(T sat – Tw)

h  A  (Tsat  Tw )
 5599.6  0.25  (41.53  20 (3 M)
Q  30.139.8 W

The outer surface of a cylindrical vertical drum having 25 cm diameter is exposed to


saturated steam at 1.7 bar for condensation. The surface temperature of the drum is
maintained at 85C. Calculate the following, Length of the drum, Thickness of condensate
layer to condense 65 kg/h steam. (15 M) -BTL4
Answer: Page 3.44- Dr.S.Senthil

Tw  Tsat
Film temperature Tf 
2
85  115.2

2
Tf  100.1C

Properties of saturated water at 100C

From HMT data book Page No.13


4
 - 961 kg/m3
 - 0.293  10-6 m2 / s
k  680.4  10 3 W / mK
 =   =961 0.293  10 -6
  281.57  10 6 Ns / m2

For vertical surfaces (Assuming Laminar flow)


Average heat transfer coefficient
0.25
 k 3  2g  hfg 
h  0.943 
 L(T  T ) 
(5 M)
 sat w 

From HMT data book Page No.150

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 79
REGULATION : 2013 ACADEMIC YEAR : 2018-19

0.25
 k 3  2g  hfg 
h  1.13 
 L(T  T ) 
 sat w 

0.25
 (680.4  103 )3 (961)2  9.81 2215.8  103 
h  1.13  
 281.57  106  l  (115.2  85)  (2 M)
h  5900L-0.25 ........1

Heat transfer Q

m  hfg
 0.0180 kg/s  2215.8  103 j/kg
= 39.8  103 j/s
Q = 39.8  103 W

We know that ,

Q  hA(Tsat  Tw )
39.8  103  h   DL  (Tsat  Tw ) (3 M)
39.8  103  h    .25  L (115.2  85)

Substitute h value

39.8  103  (5900L0.25 )    .25  L  (115.2  85)


0.278  L0.75  (115.8  85)
L  0.18m

Length of the drum L = 0.18 m

2. Film thickness
0.25
 4 Kx(Tsat  Tw ) 
x  
 g  h   2 
 fg 
x  L  0.18 m

Let us check the assumption of laminar flow


4m
We know that , Reynolds Number Re 
p

Where , P = Perimeter =  D    .25  0.785

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 80
REGULATION : 2013 ACADEMIC YEAR : 2018-19

4  .0180
Re 
0.785  281.57  106 (5 M)
Re  325.7 < 1800

So our assumption laminar flow is correct.

In a refrigerating plant water is cooled from 20C to 7C by brine solution entering at -2C
and leaving at 3C. The design heat load is 5500 W and the overall heat transfer coefficient is
800 W/m2 K. What area required when using a shell and tube heat exchanger with the water
making one shell pass and the brine making two tube passes. (15 M)- BTL4
Answer: Page 3.112, Dr.S.Senthil

Shell and tube heat exchanger – one shell pass and two tube passes
For shell and tube heat exchanger or cross heat exchanger.

Q = F U A (T)m (Counter flow)


(From HMT data book Page No.154) (3 M)

For counter flow

( T)m 
(T1  t 2 )  (T2  t1)
T  t 
In  1 2 
 T2  t1 
5
(20-3)-(7 +2)
=
 20-3 
In 
 7+2 
(5 M)

(T)m  12.57C

To find correction factor F refer HMT data book Page No.161


One shell pass and two tube passes
From graph

t 2  t1 32 5
Xaxis Value P =  
T1  t1 20  2 22
P  0.22
(5 M)
T T 20  7 13
Curve value = R= 1 2  
t 2  t1 32 5
R = 2.6

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 81
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Xaxis value is 0.22 curve value is 2.6 corresponding Yaxis value is 0.94

Substitute (T)m Q, U and F value is Equation (1)

1  Q  F U A (T)m
5500  0.94  800  A  12.57 (2 M)
A  0.58 m2

UNIT IV RADIATION
Black Body Radiation – Grey body radiation - Shape Factor – Electrical Analogy – Radiation Shields.
Radiation through gases.

PART * A

Q.No. Questions

Define Radiation. BTL1


1 The heat transfer from one body to another without any transmitting medium is known as
radiation. It is an electromagnetic wave phenomenon.

Define emissive power [E]. [Oct. 97, M.U.] [Oct. 2000 M.U.] BTL1
2 The emissive power is defined as the total amount of radiation emitted by a body per unit time
and unit area. It is expressed in W/m2.

Define monochromatic emissive power. [Eb ] BTL1


3 The energy emitted by the surface at a given length per unit time per unit area in all directions is
known as monochromatic emissive power.

What is meant by absorptivity? BTL2


Absorptivity is defined as the ratio between radiation absorbed and incident radiation.
4
Radiation absorbed
Absorptivity  
Incident radiation
What is meant by reflectivity? BTL2
Reflectivity is defined as the ratio of radiation reflected to the incident radiation.
5
Radiation reflected
Reflectivity  
Incident radiation

6 What is meant by Transmissivity? BTL2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 82
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Transmissivity is defined as the ratio of radiation transmitted to the incident radiation.

Radiation transmitted
Transmissivity  
Incident radiation
What is black body? [April.97, April 99, M.U.] BTL2

Black body is an ideal surface having the following properties.


7
1. A black body absorbs all incident radiation, regardless of wave length and direction.

2. For a prescribed temperature and wave length, no surface can emit more energy than black
body.
State Planck’s distribution law. [Oct. 97, April 2000, M.U.] BTL2

The relationship between the monochromatic emissive power of a black body and wave length of
a radiation at a particular temperature is given by the following expression, by Planck.
C1 5
Eb 
 C2 
 
e   T  1
8

Where Eb = Monochromatic emissive power W/m2

 = Wave length – m
c1 = 0.374  10-15 W m2
c2 = 14.4  10-3 mK
State Wien’s displacement law. BTL2

The Wien’s law gives the relationship between temperature and wave length corresponding to the
maximum spectral emissive power of the black body at that temperature.
9
 mas T = c3
Where c3 = 2.9  10-3 [Radiation constant]

  mas T = 2.9  10-3 mK


State Stefan – Boltzmann law. [April 2002, M.U.] BTL2
10
The emissive power of a black body is proportional to the fourth power of absolute temperature.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 83
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Eb  T4
Eb =  T4
Where Eb = Emissive power, w/m2
 = Stefan. Boltzmann constant
= 5.67  10-8 W/m2 K 4
T = Temperature, K

Define Emissivity. [Oct. 2000, April 2002, M.U.] BTL1


It is defined as the ability of the surface of a body to radiate heat. It is also defined as the
11 ratio of emissive power of any body to the emissive power of a black body of equal temperature.

E
Emissivity  
Eb

What is meant by gray body? [April, 2000, 2002, M.U.] BTL2

12 If a body absorbs a definite percentage of incident radiation irrespective of their wave length, the
body is known as gray body. The emissive power of a gray body is always less than that of the
black body.

State Kirchhoff’s law of radiation. [April 2001 M.U.] BTL2


This law states that the ratio of total emissive power to the absorptivity is constant for all surfaces
which are in thermal equilibrium with the surroundings. This can be written as

E1 E2 E3
13   ,
1 2 3

It also states that the emissivity of the body is always equal to its absorptivity when the body
remains in thermal equilibrium with its surroundings.

1 = E1; 2 = E2 and so on.

Define intensity of radiation (Ib). [Nov. 96, Oct. 98, 99 M.U.] BTL1
It is defined as the rate of energy leaving a space in a given direction per unit solid angle per unit
14 area of the emitting surface normal to the mean direction in space.

Eb
In 

State Lambert’s cosine law. BTL1
15 It states that the total emissive power E b from a radiating plane surface in any direction
proportional to the cosine of the angle of emission

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 84
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Eb  cos 

What is the purpose of radiation shield? [Apr. 99, Oct. 99 Apr.2001 M.U.] BTL2
16 Radiation shields constructed from low emissivity (high reflective) materials. It is used to reduce
the net radiation transfer between two surfaces.

Define irradiation (G). [Nov. 96, M.U.] BTL1


17 It is defined as the total radiation incident upon a surface per unit time per unit area. It is
expressed in W/m2.

What is radiosity (J)? [April 2001 M.U.] BTL2


18 It is used to indicate the total radiation leaving a surface per unit time per unit area. It is
expressed in W/m2.

What is meant by shape factor? [M.U. EEE, Oct. 97, Apr. 98, Oct 2001 M.U.] BTL2

19 The shape factor is defined as the fraction of the radiative energy that is diffused from on surface
element and strikes the other surface directly with no intervening reflections. It is represented by
Fij. Other names for radiation shape factor are view factor, angle factor and configuration factor.

What are the assumptions made to calculate radiation exchange between the surfaces?
BTL2
20 1. All surfaces are considered to be either black or gray
2. Radiation and reflection process are assumed to be diffuse.
3. The absorptivity of a surface is taken equal to its emissivity and independent of
temperature of the source of the incident radiation.
Part*B

A black body at 3000 K emits radiation. Calculate the following:

i) Monochromatic emissive power at 7 m wave length.


ii) Wave length at which emission is maximum.
iii) Maximum emissive power.
iv) Total emissive power,
1 v) Calculate the total emissive of the furnace if it is assumed as a real surface having
emissivity equal to 0.85. Madras University, April 96, (13 M)BTL4
Answer: Page 4.9- Dr.S.Senthil
1. Monochromatic Emissive Power :
From Planck’s distribution law, we know

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 85
REGULATION : 2013 ACADEMIC YEAR : 2018-19

C1 5
Eb 
 C2 
 
e   T  1

[From HMT data book, Page No.71]

Where

c1 = 0.374  10-15 W m2
c2 = 14.4  10-3 mK
 = 1  10-6 m [Given]

0.374  10 15 [1 10 6 ]5


 Eb 
 144  10 3 
1 106  3000  (3 M)
  1
Eb  3.10  1012 W/m2

2. Maximum wave length ( max)

From Wien’s law, we know


max T  2.9  10 3 mK
2.9  10 3
 max = (3 M)
3000
max = 0.966  10-6m

3. Maximum emissive power (Eb ) max:

Maximum emissive power


(Eb)max = 1.307  10-5 T5
= 1.307  10-5  (3000)5
(Eb)max = 3.17  1012 W/m2 (2 M)

4. Total emissive power (Eb):

From Stefan – Boltzmann law, we know that


Eb =  T4
[From HMT data book Page No.71]
Where  = Stefan – Boltzmann constant
= 5.67  10-8 W/m2 K4
 Eb = (5.67  10-8) (3000)4
Eb = 4.59  106 W/m2 (2 M)
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 86
REGULATION : 2013 ACADEMIC YEAR : 2018-19

5. Total emissive power of a real surface:

(Eb)real =   T4
Where  = Emissivity = 0.85

(Eb)real = 0.85  5.67  108  (3000)4

(Eb )real  3.90  106 W / m2 (3 M)

A black body of 1200 cm2 emits radiation at 1000 K. Calculate the following:

1. Total rate of energy emission


2. Intensity of normal radiation
3. Wave length of maximum monochromatic emissive power.
4. Intensity of radiation along a direction at 60 to the normal. (13 M)BTL4
Answer: Page 4.13- Dr.S.Senthil

1. Energy emission Eb =  T4
[From HMT data book, Page No.71]

 Eb = 5.67  108  (1000)4

Eb = 5.67  103 W/m2

Here Area = 1200  10-4 m2,


2
 Eb = 5.67103  1200  10-4

Eb = 6804 W (3 M)

2. Intensity of normal radiation

Eb
In 

56.7  103 W / m2
= (5 M)

In = 18,048 W/m2

3. From Wien’s law, we know that

max T = 2.9  10-3 mK

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 87
REGULATION : 2013 ACADEMIC YEAR : 2018-19

2.9  10-3
 max =
3000
max = 2.9  10-6 m (5 M)
max = 2.9  [ Q 1 = 10 -6 m]

Assuming sun to be black body emitting radiation at 6000 K at a mean distance of 12  1010
m from the earth. The diameter of the sun is 1.5  109 m and that of the earth is 13.2  106
m. Calculation the following. (i) Total energy emitted by the sun, (ii) The emission received
per m2 just outside the earth’s atmosphere, (iii) The total energy received by the earth if no
radiation is blocked by the earth’s atmosphere, (iv) The energy received by a 2  2 m solar
collector whose normal is inclined at 45 to the sun. The energy loss through the atmosphere
is 50% and the diffuse radiation is 20% of direct radiation. (13 M)BTL4

Answer: Page 4.15- Dr.S.Senthil

1. Energy emitted by sun Eb =  T4

 Eb = 5.67  10-8  (6000)4


[ Q  = Stefan - Boltzmann constant

3 = 5.67  10-8 W / m2 K 4 ]

Eb = 73.4  10 6 W/m2
Area of sun A 1  4 R12
2
 1.5  109 
= 4   
 2 
A1  7  1018 m2

 Energy emitted by the sun


Eb = 73.4  106  7  1018 (3 M)
Eb  5.14  1026 W

2. The emission received per m2 just outside the earth’s atmosphere:

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 88
REGULATION : 2013 ACADEMIC YEAR : 2018-19

The distance between earth and sun

R = 12  1010 m

Area, A = 4 R2
= 4    (12  1010 )2
A = 1.80  1023 m2
 The radiation received outside the earth atmosphere per
m2 (3 M)
Eb
=
A
5.14  1026
=
1.80  1023
= 2855.5 W/m2
3. Energy received by the earth:


Earth area = (D2 )2
4

=  [13.2  10 6 ]2
4
Earth area = 1.36  10 4m2

Energy received by the earth

 2855.5  1.36  104


(3 M)
 3.88  1017 W

4. The energy received by a 2  2 m solar collector;


Energy loss through the atmosphere is 50%. So energy reaching the earth.

 100 - 50 = 50%
= 0.50
Energy received by the earth

 0.50  2855.5
 1427.7 W/m2 ......(1)

Diffuse radiation is 20%

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 89
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 0.20  1427.7 = 285.5 W/m2


(2 M)
Diffuse radiation = 285.5 W/m2 .........(2)

Total radiation reaching the collection

 142.7  285.5
 1713.2 W/m2

Plate area = A  cos 


= 2  2  cos 45
= 2.82 m2
Energy received by the collector

 2.82  1713.2
(2 M)
 4831.2 W
A large enclosure is maintained at a uniform temperature of 3000 K. Calculate the
following, (i) Emissive power, (ii) The wave length 1 below which 20 percent of the emission
is concentrated and the wave length  2 above which 20 percent of the emission is
concentrated, (iii) The maximum wave length, (iv) Spectral emissive power, (v) The
irradiation incident. (13 M)BTL4

Answer: Page 4.22- Dr.S.Senthil

1. Emissive power Eb =  T4

 5.67  108  (3000)4

Eb  4.59  106 W/m2 (3 M)


4
2. The wave length 1 corresponds to the upper limit, containing 20% of emitted radiation.

Eb(0-1T)
  0.20 , corresponding
 T4
1T = 2666 K
[From HMT data book, Page No.72]

 1T  2666 K
2666
 1 =
3000
 1  0.88

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 90
REGULATION : 2013 ACADEMIC YEAR : 2018-19

The wave length 2 corresponds to the lower limit, containing 20% of emitted radiation.

Eb(0-1T)
  (1  0.20)
 T4
Eb(0-1T)
  0.80, corresponding
 T4
2T  6888 K (3 M)
6888
 2 =
3000
2  2.2 

3. Maximum wave length ( max):

max T = 2.9  10-3 mK

2.9  10-3
max =
3000
= 9.6  10-7m (2 M)
max  0.96  10 6 m

4. Spectral Emissive Power:


From Planck’s distribution law, we know

C1max 5
Eb  [From HMT data book, Page No.71]
 C2 
 
e   T  1

where C1  0.374  10 15 W m2


C2  14.4  103 mK

 0.374  10   0.96  10 
5
15 6

 Eb 
 14.4  10 3 
 6  (3 M)
e
0.96  10  3000 1
 Eb = 3.1  1012 W/m2

5. Irradiation:
The irradiation incident on a small object placed within the enclosure may be treated as
equal to emission from a black body at the enclosure surface temperature.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 91
REGULATION : 2013 ACADEMIC YEAR : 2018-19

So, G = Eb = 4.59  106 W/m2 . (2 M)

A furnace wall emits radiation at 2000 K. Treating it as black body radiation, calculate, (i)
Monochromatic radiant flux density at 1m wave length, (ii) Wave length at which emission
is maximum and the corresponding emissive power., (iii) Total emissive power (13 M)BTL4

Answer: Page 4.26- Dr.S.Senthil

1. Monochromatic emissive power (E b):

c1 5
Eb  [From HMT data book, Page No.71]
 C2 
 
e   T  1

where C1  0.374  10 15 W m 2


C2  14.4  10 3 mK
 = 1 m = 1 10-6 m [Given] (4 M)
0.374  10 15  (1 10 6 )5
 Eb 
 14.4  10 3 
 
e
1 106  2000 1

5 Eb  2.79  1011 W / m2

2. Maximum Wave Length ( max):


From Wien’s Law, we know that

max T = 2.9  103 mK

[From HMT data book, Page No.71]

2.9  10 3
max 
T
2.9  10 3
=  1.45  10 6 m
2000
max  1.45 

Corresponding emissive power

c1max 5
Eb 
 C2 
 
 T
e  max  1

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 92
REGULATION : 2013 ACADEMIC YEAR : 2018-19

5
0.374  10 15  1.45  10 6 

 14.4  10 3  (4 M)
 6 
e
1.45  10  2000 1
 4.09  1011 W / m2

3. Total emissive power (Eb):


From Stefan – Boltzmann law, we know

Eb =  T4

Where  - Stefan – Boltzmann constant

 5.67  108 W / m2 K 4
Eb = 5.67  10-8  (2000)4 (5 M)
Eb  907.2  103 W/m2

The temperature of a black surface 0.25 m2 of area is 650C. Calculate, (i) 1. The total rate
of energy emission, (ii) 2. The intensity of normal radiation, (iii) The wavelength of
maximum monochromatic emissive power. (13 M)BTL4

Answer: Page 4.28- Dr.S.Senthil


1. We know

Emissive power Eb =  T4

= 5.67  108  (923)4


Eb = 41151.8 W/m2

6 Here Area = 0.25 m2

 Eb = 41151.8 W/m2  0.25 m2

Eb  10.28  103 Watts (5 M)

2. We know

Eb
Intensity  In 

10.28  103
= (3 M)

In = 3274.7 W

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 93
REGULATION : 2013 ACADEMIC YEAR : 2018-19

3. From Wien’s law,

max T = 2.9  103 m


2.9  10-3
max = (5 M)
923
max  3.13  106 m

Calculate the heat exchange by radiation between the surfaces of two long cylinders having
radii 120mm and 60mm respectively. The axis of the cylinder are parallel to each other. The
inner cylinder is maintained at a temperature of 130C and emissivity of 0.6. Outer cylinder
is maintained at a temperature of 30C and emissivity of 0.5. (13 M)BTL4

Answer: Page 4.52- Dr.S.Senthil

Q    A T14  T2 4  .....(1)
[From equation No.27]
1
where  
1 A1  1 
   1
1 A 2   2 
1
 = [Q A   DL]
7 1  D1L 2  1 
 1
0.6  D2L 2  0.5 
1
= [ Q L1  L 2  1]
1 0.12  1 
 1
0.6 0.24  0.5 
  0.46
(1) 
Q12  0.46  5.67  10 8    D1  L  (403)4  (303)4 
= 0.46  5.67  10 8    0.12  1 (403)4  (303)4 
(13 M)
Q12  176.47 W

Emissivities of two large parallel plates maintained at 800C and 300C are 0.5 respectively.
Find net radiant hat exchange per square metre for these plates. Find the percentage
8 reduction in heat transfer when a polished aluminium radiation shield of emissivity 0.06 is
placed between them. Also find the temperature of the shield. (13 M)BTL4

Answer: Page 4.60- Dr. S. Senthil

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 94
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Heat exchange between two large parallel plates without radiation shield is given by

Q12    A T14  T24 

(1)  Q12  0.230    A  [T14  T2 4 ]


= 0.230  5.67  108  A  (1073)4  (573)4 
Q12
 15,879.9 W/m2 (3 M)
A
Heat transfer square metre without radiation shield
Q12
 15.87 k W/m2 ......(1)
A

Heat exchange between plate 1 and radiation shield 3 is given by

(1)  Q13   A [T14  T2 4 ]


1

1 1
 1
1 3
  A [T14  T3 4 ]
 Q13  .....(A)
1 1
 1
1 3

Heat exchange between radiation shield 3 and plate 2 is given by

Q32   A [T3 4  T2 4 ]
1
Where =
1 1
 1
3 2
  A T3 4  T2 4 
 Q32  .....(B)
1 1
 1
3 2

We know Q13 = Q32

 T3 4 = 0.926 (1073)4  0.926  (T3 )4   (573)4


(T3 )4  0.926 (T3 4 )  1.33  1012

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 95
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(1.926) (T3 )4 = 1.33  1012


(T3 )4 = 6.90  1011 (5 M)
T3  911.5 K

Radiation shield temperature T3  911.5 K

Substituting T3 value in equation (A) (or) equation (B), Heat transfer with radiation shield

5.67  108  A  (1073)4  (911.5)4 


 Q13 
1 1
 1
0.3 0.06

Q13
 1895.76 W/m2
A
Heat transfer with radiation shield

Q13
  1.89kW / m2 ......(2)
A

Reduction in heat loss due to radiation shield

Qwithout shield  Q with shield Q12  Q13


 
Qwithout shield Q12
15.87 - 1.89
= (5 M)
15.87
= 0.88 = 88%

Find the relative heat transfer between two large plane at temperature 1000 K and 500 K
when they are 1. Black bodies 2. Gray bodies with emissivities of each surface is 0.7.
(13 M)BTL4

Answer: Page 4.15- Dr.S.Senthil

9 Case 1: Heat exchange between two large parallel plate is given by

Q   A  T14  T2 4 
For black bodies,   1
Q = A  T14  T2 4 

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 96
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Q
 5.67  108 (1000)4  (500)4 
A
(5 M)
Q
 53.15  103 W / m2
A

Case 2: Q   A  T14  T24 

1

1 1
 1
1 2
1
 =
1 1
 1
0.7 0.7
  0.538 (8 M)
 Q  0.538  A  5.67  10 (1000)  (500) 
8 4 4

Q
 28.6  103 W / m2
A

Two parallel plates of size 3 m  2 m are placed parallel to each other at a distance of 1 m.
One plate is maintained at a temperature of 550C and the other at 250C and the
emissivities are 0.35 and 0.55 respectively. The plates are located in a large room whose
walls are at 35C. If the plates located exchange heat with each other and with the room,
calculate. (i) Heat lost by the plates, (ii) Heat received by the room. (13 M)BTL4

Answer: Page 4.121 Dr.S.Senthil

Area A1 = 3  2 = 6 m2

A1  A 2  6m2
10
Since the room is large A 3  

From electrical network diagram.

1  1 1  0.35
  0.309
1A1 0.35  6
1   2 1  0.55
  0.136 (2 M)
 2 A 2 0.55  6
1 3
0 [ Q A 3  ]
3 A3

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 97
REGULATION : 2013 ACADEMIC YEAR : 2018-19

1 3 1-1 1 2
Apply  0,  0.309,  0.136 values in electrical network diagram.
3 A3 1A1 2A2

To find shape factor F12 refer HMT data book, Page No.78.

b 3
X  3
c 1
(3 M)
a 2
Y   2
c 1
X value is 3, Y value is 2, corresponding shape factor [From
table]

F12 = 0.47

F12  0.47

We know that,
F11 + F12 + F13 = 1
But, F11 = 0

 F13  1  F12
 F13  1  0.47 (2 M)
F13  0.53

Similarly, F21 + F22 + F23 = 1

We know F22 = 0

 F23  1  F21
 F23  1  F12
(2 M)
F13 = 1 - 0.47
F23  0.53

From electrical network diagram,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 98
REGULATION : 2013 ACADEMIC YEAR : 2018-19

1 1
  0.314 ....(1)
A1F13 6  0.53
1 1
  0.314 ....(2) (2 M)
A 2F23 6  0.53
1 1
  0.354 ....(3)
A1F12 6  0.47

From Stefan – Boltzmann law, we know

Eb   T 4
Eb1   T14
= 5.67  10 -8 823 
4

Eb1  26.01 103 W / m2 .....(4)

Eb2   T2 4
= 5.67  10 -8 823 
4

Eb2  4.24  103 W / m2 .....(5)


Eb3   T3 4
= 5.67  10 -8 308 
4

Eb3  J3  510.25 W / m2 .....(6)

At Node J1:

Eb1  J1 J2  J1 Eb3  J1
  0
0.309 1 1
A1F12 A1F13
[From diagram]

At node j2

J1  J2 Eb3  J2 Eb2  J2
  0
1 1 0.136
A1F12 A 2F23

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 99
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 -9.24J1  2.82J2  85.79  103 .....(7)


 2.82J1  13.3J2  32.8  103 .....(8) (2 M)
__________________________

J2  4.73  103 W / m2
J1  10.73  103 W / m2

A furnace of 25 m2 area and 12 m2 volume is maintained at a temperature of 925C over is


entire volume. The total pressure of the combustion gases is 3 atm, the partial pressure of
water vapour is 0.1 atm and that of CO2 is 0.25 atm. Calculate the emissivity of the gaseous
mixture. (13 M)BTL4

Answer: Page 4.161- Dr.S.Senthil

V
Lm  3.6 
A
12
= 3.6 
25
Lm  1.72 m

To find emissivity of CO2

PCO2  Lm  0.25  1.72

11 PCO2  Lm  0.43 m-atm.

From HMT data book, Page No.90, we can find emissivity of CO 2.

 CO  CCO  0.18
2 2

From graph, Emissivity of CO2 = 0.15 ,  CO  0.15


2
(3 M)

To find correction factor for CO2: Total pressure P = 3 atm.

PCO2 Lm  0.43 m-atm

From HMT data book, Page No.91, we can find correction factor for CO2.

From graph, we find CCO2  1.2

CCO2  1.2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 100
REGULATION : 2013 ACADEMIC YEAR : 2018-19

  CO2  CCO2  0.15  1.72 .....(1) (3 M)

To find emissivity of H2O:

PH2O  Lm  0.1 1.72 , PH2O  Lm  0.172

From HMT data book, Page No.92, we can find emissivity of H 2O.
From graph, Emissivity of H2O = 0.15

H O  0.15
2
(3 M)

To find correction factor for H2O:

PH2O  P 0.1  3 PH O  P
  1.55 2  1.55,PH2O Lm  0.172.
2 2 2
From HMT data book, Page No.94, we can find correction factor for H 2O.

PCO2 Lm  PH2O Lm  0.602

From graph, we find

CH2O  1.58

CH2O  1.58
 H2O  CH2O  0.15  1.58
 H O  CH O  0.237 ........(2)
2 2

Correction Factor for mixture of CO2 and H2O:

PH2O 0.1
  0.285
PH2O  PCO2 0.1  0.25

PH2O
 0.285
PH2O  PCO2
PCO2  Lm  PH2O  Lm  0.25  1.72  0.1 1.72 (3 M)
= 0.602.
From HMT data book, Page No.95 we can find correction factor for mixture of CO2 and
H2O.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 101
REGULATION : 2013 ACADEMIC YEAR : 2018-19

From graph, we find  = 0.045.

  0.045 ..........(3)

Total emissivity of the gaseous mixture is

 mix   CO CCO   H O CH O V


2 2 2 2

 mix  0.18  0.237  0.045


(1 M)
[From equation (1), (2) and (3)]
 mix  0.372

Part*C

The sun emits maximum radiation at  = 0.52. Assuming the sun to be a black body,
calculate the surface temperature of the sun. Also calculate the monochromatic emissive
power of the sun’s surface. [April 98, M.U.] (15 M)BTL4

Answer: Page 4.25- Dr.S.Senthil


1. From Wien’s law, we know

max T = 2.9  103 mK


[From HMT data book, Page No.71]
2.9  10-3 (5 M)
 T=
1 0.52  106
T = 5576 K

2. Monochromatic emissive power (E b):


From Planck’s law, we know

c1 5
Eb 
 C2 
 
e   T  1

[From HMT data book, Page No.71]

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 102
REGULATION : 2013 ACADEMIC YEAR : 2018-19

where C1  0.374  10 15 W m 2


C2  14.4  10 3 mK
 = 0.52  10-6 m (5 M)
15 6 5
0.374  10  (0.52  10 )
 Eb  
 14.4  10 3 
 6 
e
0.52  10  5576 1
Eb  6.9  1013 W / m2

(5 M)

Two concentric spheres 30 cm and 40 cm in diameter with the space between them
evacuated are used to store liquid air at - 130C in a room at 25C. The surfaces of the
spheres are flushed with aluminium of emissivity  = 0.05. Calculate the rate of evaporation
of liquid air if the latent heat of vaporization of liquid air is 220 kJ/kg. (15 M)BTL4

Answer: Page 4.56- Dr.S.Senthil


Solution: This is heat exchange between large concentric sphere problems.

Heat transfer Q12    A1 [T14  T24 ] ......(1) (5 M)

1
Where  
1 A1  1 
   1
2 1 A 2   2 

1

1 4 r12  1 
 2 
 1
0.05 4 r2  0.05 
[ Q 1   2  0.05;A  4 r 2 ]
(5 M)
1
=
1 (0.15)2  1 
 1
0.05 (0.20)2  0.05 
  0.032

(5 M)

Emissivities of two large parallel plates maintained at T1 K and T2 K are 0.6 and 0.6
respectively. Heat transfer is reduced 75 times when a polished aluminium radiation shields
3
of emissivity 0.04 are placed in between them. Calculate the number of shields required. (15
M)BTL4

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 103
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Answer: Page 4.75- Dr.S.Senthil

A [T14  T2 4 ]
Qin = .......(1)
1 1  2n 
    (n  1)
1  2   s 
Heat transfer without shield, i.e., n=0 (5 M)
A [T  T2 ]
4 4
(1)  Q12 = 1
.......(2)
1 1
 1
1 2
Heat transfer is reduced 75 times

Qwithout shield
  75
Qwith shield
(5 M)
Q12
  75
Q13

A [T14  T2 4 ]
1 1
 1
(2) 1  2
  75
(1) A [T14  T2 4 ]
1 1 2n
  (n  1)
1 2 s
1 1 2n
  (n  1)
1 2 s
  75
1 1
 1
1 2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 104
REGULATION : 2013 ACADEMIC YEAR : 2018-19

1 1 2n
  (n  1)
 0.6 0.6 0.04 = 75
1 1
 1
0.6 0.6
3.33  50n  (n  1)
  75
2.33
 50n n-1 = 171.67
49n - 1 = 171.67 (5 M)
49n = 172.67
n = 3.52  4
n=4

The inner sphere of liquid oxygen container is 40 cm diameter and outer sphere is 50 cm
diameter. Both have emissivities 0.05. Determine the rate at which the liquid oxygen would
evaporate at -183C when the outer sphere at 20C. Latent heat of oxygen is 210 kJ/kg. (15
M)BTL4

Answer: Page 4.90- Dr.S.Senthil


This is heat exchange between two large concentric spheres problem.

Heat transfer Q    A1 T14  T24  ......(1)

[From equation No.27]

1
where   (5 M)
1 A1  1 
   1
4 1 A 2   2 

1
= [ Q A = 4 r 2 ]
1 4 r12  1 
 2 
 1
0.05 4 r2  0.05 
1
=
1 r  1
2

  1
 1 (5 M)
0.05 r  0.05 
2
2

1

1 (0.20)2  1 
 2 
 1
0.05 (0.25)  0.05 
  0.031

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 105
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(1)  Q12  0.031 5.67  108  4   (90)4  (293)4 


Q12  6.45 W

[Negative sign indicates heat is transferred from outer surface to inner surface.]

Heat transfer
Rate of evaporation =
Latent heat
6.45 W

210  103 J/kg
6.45 J/s

210  103 J / kg

Rate of evaporation = 3.07  10-5kg/ s (5 M)

Emissivities of two large parallel plates maintained at 800C and 300C are 0.3 and 0.5
respectively. Find the net radiant heat exchange per square meter of the plates. If a polished
aluminium shield ( = 0.05) is placed between them. Find the percentage of reduction in heat
transfer. (15 M)BTL4

Answer: Page 4.92- Dr.S.Senthil


Case 1 : Heat transfer without radiation shield:
Heat exchange between two large parallel plats without radiation shield is given by

Q12    A T14  T24 

1

5 1 1
 1
1 2

1
=
1 1
 1
0.3 0.5
  0.230

 Q12  0.230  5.67  108  A  (1073)4  (573)4 


Q12
Heat transfer  15.8  103 W / m2
A

Case 2: Heat transfer with radiation shield:

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 106
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Heat exchange between plate 1 and radiation shield 3 is given by

Q13   A [T14  T2 4 ]
1
where  (5 M)
1 1
 1
1 3
 A [T14  T3 4 ]
 Q13  .....(A)
1 1
 1
1 3

Heat exchange between radiation shield 3 and plate 2 is given by

Q32   A [T3 4  T24 ]

1
Where =
1 1
 1
3 2
 A T3 4  T2 4 
 Q32  .....(B)
1 1
 1
3 2

We know Q13 = Q32

 A [T14  T3 4 ]  A [T3 4  T2 4 ]
 = 
1 1 1 1
 1  1
1 3 3 2
(1073)4 - (T3 4 ) (T3 4 )  (573)4 ]
 = 
1 1 1 1
 1  1
0.3 0.05 0.3 0.05 (5 M)
(1073)4  (T3 4 ) (T3 4 )  (573)4
 
22.3 21
 2.78  10  21T3  22.3T3 4  2.4  1013
13 4

 3.02  1013  43.3T3 4


Shield temperature  T3  913.8 K

Substitute T3 value in equation (A) or (B).

Substituting T3 value in equation (A) (or) equation (B),

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 107
REGULATION : 2013 ACADEMIC YEAR : 2018-19

8
 A  (1073)  (913.8) 
4 4
5.67  10
Heat transfer with   
Q 
radiation shield  13 1 1
 1
0.3 0.05

Q13
 1594.6 W / m2 ......(2)
A

Re duction in heat loss  Q without shield  Q with shield



due to radiation shield  Q without shield
Q12  Q13

Q12 (5 M)
15.8  103 - 1594.6
=
15.8  103
= 0.899 = 89.9%

UNIT V MASS TRANSFER


Basic Concepts – Diffusion Mass Transfer – Fick‟s Law of Diffusion – Steady state Molecular Diffusion –
Convective Mass Transfer – Momentum, Heat and Mass Transfer Analogy –Convective Mass Transfer
Correlations.
PART * A

Q.No. Questions

What is mass transfer? BTL2


1 The process of transfer of mass as a result of the species concentration difference in a mixture is
known as mass transfer.

Give the examples of mass transfer. BTL3


Some examples of mass transfer.
2
1. Humidification of air in cooling tower
2. Evaporation of petrol in the carburetor of an IC engine.
3. The transfer of water vapour into dry air.
What are the modes of mass transfer? BTL2

3 There are basically two modes of mass transfer,


1. Diffusion mass transfer
2. Convective mass transfer
What is molecular diffusion? BTL2
4
The transport of water on a microscopic level as a result of diffusion from a region of higher
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 108
REGULATION : 2013 ACADEMIC YEAR : 2018-19

concentration to a region of lower concentration in a mixture of liquids or gases is known as


molecular diffusion.

What is Eddy diffusion? BTL2


5
When one of the diffusion fluids is in turbulent motion, eddy diffusion takes place.

What is convective mass transfer? BTL2


6 Convective mass transfer is a process of mass transfer that will occur between surface and a fluid
medium when they are at different concentration.

State Fick’s law of diffusion. AU June 06, May’05, Dec’04, Oct’97,99, 2000 & Apr’98. BTL2
The diffusion rate is given by the Fick’s law, which states that molar flux of an element per unit area
is directly proportional to concentration gradient.

ma dCa
 Dab
A dx
7 where,
ma kg -mole
 Molar flux,
A s-m2
Dab Diffusion coefficient of species a and b, m2 / s
dCa
 concentration gradient, kg/m3
dx

What is free convective mass transfer? BTL2


If the fluid motion is produced due to change in density resulting from concentration gradients, the
8
mode of mass transfer is said to be free or natural convective mass transfer.
Example : Evaporation of alcohol.

Define forced convective mass transfer. BTL1


If the fluid motion is artificially created by means of an external force like a blower or fan, that type
9
of mass transfer is known as convective mass transfer.
Example: The evaluation if water from an ocean when air blows over it.

Define Schmidt Number. BTL1


It is defined as the ratio of the molecular diffusivity of momentum to the molecular diffusivity of
10 mass.
Molecular diffusivity of momentum
Sc 
Molecular diffusivity of mass

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 109
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Define Scherwood Number. BTL1


It is defined as the ratio of concentration gradients at the boundary.

hm x
11 Sc 
Dab
hm  Mass transfer coefficient, m/s
Dab  Diffusion coefficient, m2 / s
x  Length, m

Give two examples of convective mass transfer. BTL 3.


12
Evaporation of alcohol, Evaporation of water from an ocean when air blows over it.

Define Mass concentration and molar concentration. BTL 1


13 Mass Concentration = Mass of component/Unit volume of mixture

Molar Concentration = Number of moles of component/ Unit volume of mixture.

Define mass fraction and molar fraction. BTL 1


14 Mass fraction=Mass concentration of a species/ Total mass density
Molar fraction = Mole concentration of a species/ Total molar concentration.

Part * B

Explain steady diffusion through a plane membrane. (13 M)BTL2

Answer: Page:: 5.4- Dr.S.Senthil


Consider a plane membrane of thickness L, containing fluid ‘a’. The concentrations of the fluid at the
opposite wall faces are Ca1 and Ca2 respectively.

d2Ca
0
dx 2
1 Integrating above equation
(3 M)
dCa
 C1
dx
 Ca = C1x  C2 ..........(2)

Apply boundary condition

At, x = L
Ca1 = C2

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 110
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Ca2 = C1L + C2
Ca2 = C1L + Ca1

 C  Ca1 
 C1   a2 
 L 
Substituting C1,C2 values in equation (2) (3 M)
Ca2  Ca1
(2)  Ca1  x  Ca1
L
From Fick’s law we know

ma dCa
Molar flux,  Dab (3 M)
A DX

Ma d   Ca2  Ca1  
  Dab    x  Ca1 
A dx   L  
m kg-mole
where, a  Molar Flux -
A s-m2
 m2 
Dab  diffusion coefficient -  2 
S 
kg-mole
Ca1  Concentrations at inner side -
m3
L – Thickness, For cylinders.

L  r2  r1
2 L(r2  r1 )
A (2 M)
r 
In  2 
 r1 

A  4 r1r2
where,
for sphere, L = r2 – r1 , r1 = Inner radius - m (2
r2  Outer radius - m
L = Length - m
M)

Helium diffuses through a plane membrane of 2 mm thick. At the inner side the concentration
2 of helium is 0.25 kg mole/m3. At the outer side the concentration of helium is 0.007 kg mole/m 3.
What is the diffusion flux of helium through the membrane. Assume diffusion coefficient of

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 111
REGULATION : 2013 ACADEMIC YEAR : 2018-19

helium with respect to plastic is 1  10-9 m2/s. (8 M)BTL4

Answer: Page: 5.13- Dr.S.Senthil


We know, for plane membrane

mo Dab
A

L
Ca1  Ca2  [From equation 3] (4 M)

ma 1 109
Molar flux,  [.025  .007]
A .002 (4 M)
ma kg  mole
 9  10 9
A s  m2

Gaseous hydrogen is stored in a rectangular container. The walls of the container are of steel
having 25 mm thickness. At the inner surface of the container, the molar concentration of
hydrogen in the steel is 1.2 kg mole/m3 while at the outer surface of the container the molar
concentration is zero, calculate the molar diffusion flux for hydrogen through the steel. Take
diffusion coefficient for hydrogen in steel is 0.24  10-12 m2/s. (5 M)BTL4

Answer: Page: 5.18- Dr.S.Senthil


3
ma Dab
A

L
Ca1  Ca2 
0.24  10-12
Molar Flux, = [1.2  0] (5 M)
25
ma kg-mole
 1.15  10-11
A s-m2

Oxygen at 25C and pressure of 2 bar is flowing through a rubber pipe of inside diameter 25
mm and wall thickness 2.5 mm. The diffusivity of O2 through rubber is 0.21  10-9 m2/s and the
kg  mole
solubility of O2 in rubber is 3.12  10-3 . Find the loss of O2 by diffusion per metre
m3  bar
length of pipe. (13 M)BTL4

Answer: Page: 5.13- Dr.S.Senthil


4 We know,

ma Dab Ca1  Ca2 



A L
2 L (r2  r1 ) (5 M)
For cylinders, L = r2  r1; A =
r 
In  2 
 r1 

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 112
REGULATION : 2013 ACADEMIC YEAR : 2018-19

ma D C  Ca2 
Molar flux, (1)   ab a1
2 L(r2  r1 ) (r2  r1 )
2 L.Dab Ca1  Ca2 
 ma  [ Q Length = 1m) (8
r
In 2
r1
kg  mole
ma  4.51 10-11 .
s
M)

Co2 and air experience equimolar counter diffusion in a circular tube whose length and
diameter are 1.2 m, d is 60 mm respectively. The system is at a total pressure of 1 atm and a
temperature of 273 k. The ends of the tube are connected to large chambers. Partial pressure of
CO2 at one end is 200 mm og Hg while at the other end is 90mm of Hg. Calculate the following.
1. Mass transfer rate of Co2 and 2. Mass transfer rate of air. (13 M)BTL4

Answer: Page: 5.28- Dr.S.Senthil

200
Pa1 = 200 mm of Hg = bar
760

Pa1  0.263 bar [  1 bar = 760 mm of Hg]

 Pa1  0.263  105 N/ m2 [ 1 bar = 105N/ m2 ]

5 Partial pressure of CO2 at other end

90
Pa2 = 90 mm of Hg = bar
760

Pa2  0.118 bar

 Pa2  0.118  105 N/ m2 (3 M)

ma Dab  Pa1  Pa2 


We know, for equimolar counter diffusion, Molar flux,    ....(1)
A GT  x 2  x1 

Where, Dab – Diffusion coefficient – m2s


The diffusion coefficient – m2/s

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 113
REGULATION : 2013 ACADEMIC YEAR : 2018-19

 Dab = 4.28  10-3 m2 / h


[From HMT data book, Page No.185]
42.8  103 2
 Dab  m /s
3600

 Dab  1.18  10-5m2 / s


J
G - Universal gas constant = 8314
kg-mole-k

ma 1.18  10 5  0.263  105  0.118  105 


(1)    
A 8314  273  1.2 
ma kg  mole
Molar flux, 6.28  10 8 (5 M)
A m2  s
m kg  mole
Molar flux of CO2 , a  6.28  10 8
A m2  s

 
we know, Area, A = d2   (0.060)2 ,
4 4
3
1 4 2.82
A 44 2 4104 43m2

ma
  6.28  10 8
A
ma  6.28  10 8  2.82  10 3
kg  mole
ma  1.77  10 10
s
We know,

Mass transfer rate = Molar transfer  Molecular weight of CO2

 1.77  1010  44

[Q Molecular weight of CO2 = 44, refer HMT data book, Page: No.187]

Mass transfer rate of CO2  7.78  109 kg/ s

We know,
Molar transfer rate of air, mb =

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 114
REGULATION : 2013 ACADEMIC YEAR : 2018-19

kg  mole
1.77  1010 [Q ma  mb ]
s
Mass transfer rate = Molar transfer  Molecular weight
of air of air of air
(5 M)
= 1.77  10 -10
 29
Mass transfer rate of air = -5.13  10-9kg / s.

Two large tanks, maintained at the same temperature and pressure are connected by a circular
0.15 m diameter direct, which is 3 k in length. One tank contains a uniform mixture of 60 mole
% ammonia and 40 mole % air and the other tank contains a uniform mixture of 20 mole % air
and the other tank contains a uniform mixture of 20 mole % ammonia and 80 mole % air. The
system is at 273 K and 1.013  105 pa. Determine the rate of ammonia transfer between the two
tanks. Assuming a steady state mass transfer. (13 M)BTL4

Answer: Page: 5.31- Dr.S.Senthil


We know, for equimolar counter diffusion,

ma D ab  Pa1  Pa2 
Molar flux,   
A GT  x 2  x1 

Where,

J
G – Universal gas constant = 8314 (4 M)
6 kg  mole  k

 
Area, A = d2   (0.15)2
4 4

Dab = Diffusion coefficient of ammonia with air = 77.8 10-3 m2/h [From HMT data book,
Page: No.185]

77.8  103 m2
 Dab 
3600s (4 M)
5
 Dab  2.16  10 2
m /s

ma 2.16  105  0.6  105  0.2  105 


(1)    
0.017 8314  273  3 
kg  mole
Molar transfer rate of ammonia, m a  2.15  109
s

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 115
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Mass transfer = Molar transfer rate  Molecular of


rate of ammonia of ammonia ammonia weight
(5 M)
= 2.15  10-9  17
Mass transfer rate of ammonia = 3.66  10-8kg / s

Determine the diffusion rate of water from the bottom of a test tube of 25 mm diameter and 35
mm long into dry air at 25C. Take diffusion coefficient of water in air is 0.28  10-4 m2/s. (13
M)BTL4

Answer: Page: 5.35- Dr.S.Senthil


We know, for isothermal evaporation.

ma Dab P  P  Pw 2 
Molar flux,  in   ....(1)
A GT (x 2  x1 )  P  Pw1 
[From equation (9)]
Where,
J
G - Universal gas constant - 8314
kg -mole-k
P  Totalpressure  1 bar  1 105 N / m2 (5 M)
Pw1  Partial pressure at the bottom of the test tube
Corresponding to saturation temperature 25C
7
At 25C
Pw1 = 0.03166 bar

Pw1  0.03166  105 N / m2

Pw2 – Partial pressure at the top of the test tube, that is zero

 
Area, A = d2   (0.025)2
4 4
4
A  4.90  10 m 2

ma
Area A = (1) 
4.90  104
0.28  10-4 1 105  1 105  0 
=  In  5
(5 M)
8314  298 0.035 1 10  0.03166  10 
5

kg  mole
Molar rate of water vapour ma  5.09  10 10 .
s

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 116
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Mass rate of = Molar rate of  Molecular weight of


water vapour water vapour water vapour
We know that, (3 M)
[  Molecular weight of steam = 18 - Refer HMT data book]
Mass transfer rate of water = 9.162  10-9kg / s.

Estimate the rate of diffusion of water vapour from a pool of water at the bottom of a well
which is 6.2 m deep and 2.2 m diameter to dry ambient air over the top of the well. The entire
system may be assumed at 30C and one atmospheric pressure. The diffusion coefficient is 0.24
 10-4 m2/s. (13 M)BTL4

Answer: Page: 5.38- Dr.S.Senthil


We know, for isothermal evaporation,

ma Dab P  P  Pw 2 
 in   ....(1)
A GT (x 2  x1 )  P  Pw1 
Molar flux, where,
(5 M)
 
Area, A = d 
2
 (2.2) 2

4 4
A  3.80 m2

J
G – Universal gas constant – 8314
8 kg  mole  k

Pw1 – Partial pressure at the bottom of the test tube corresponding to saturation temperature 30C

At 30C

Pw1 = 0.04241 bar

Pw1  0.04241 105 N/ m2

Pw2 = 0
(1)  ma / 3.80 
0.24  10-4 1 105  1 105  0 
 in  5 
8314  303 6.2 1 10  0.04241 10 
5

kg  mole (5 M)
 ma  2.53  10 8
s
kg  mole
Molar rate of water = 2.53  10-8
s

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 117
REGULATION : 2013 ACADEMIC YEAR : 2018-19

We know,
Mass rate of = Molar rate of  Molecular weight
water vapour water vapour of steam
7
= 2.53  10  18  4.55  10 kg / s
-8

Diffusion rate of water = 4.55  10-7kg/ s. (3 M)

An open pan 210 mm in diameter and 75 mm deep contains water at 25C and is exposed to dry
atmospheric air. Calculate the diffusion coefficient of water in air. Take the rate of diffusion of
water vapour is 8.52  10-4 kg/h. (13 M) BTL4

Answer: Page: 5.40- Dr.S.Senthil

ma Dab P  P  Pw 2 
  in  
A GT  x 2  x1   P  Pw1 
Dab  A P  P  Pw 2 
ma   in  
GT  x 2  x1   P  Pw1 

We know that,
Mass rate of = Molar rate of  Molecular weight
water vapour water vapour of steam
Dab  A P  P  Pw 2 
2.36  10-7    in   18....(1)
9 GT  x 2  x1   P  Pw1 
where,
 
A  Area  d2   (0.210)2  0.0346 m2
4 4 (8 M)
1
G  Universal gas constant = 8314
kg-mole-k
P  total pressure = 1 bar = 1  105 N / m2
Pw1  Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C
At 25C

Pw1  0.03166 bar


Pw1  0.03166  105 N/m2
Pw 2  Partial pressure at the top of the pan, that is zero

Pw2 = 0

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 118
REGULATION : 2013 ACADEMIC YEAR : 2018-19

(1)  2.36  107

Dab  .0346 1 105  1 105  0 


   In  5
 18
8314  298 0.075 1 10  0.03166  10 
5
(5
Dab  2.18  10-5 m2 / s.
M)

Estimate the diffusion rate of water from the bottom of a test tube 10mm in diameter and 15cm
long into dry atmospheric air at 25C. Diffusion coefficient of water into air is 0.255  10-4 m2/s.,
(13 M) BTL4

Answer: Page: 5.28- Dr.S.Senthil


We know that for isothermal evaporation.

ma Dab  P  Pw 2 
Molar flux,  In   .....(1)
A GT  P  Pw1 
 
A  Area  d2   (.010)2  7.85  10 5 m2
4 4 (5 M)
J
G  Universal gas cons tan t  8314
kg  mole  k
P - Total pressure = 1 bar = 1  105 N/m2

Pw1 – Partial pressure at the bottom of the test tube corresponding to saturation temperature 25C
10
At 25C,

Pw1 = 0.03166 bar

Pw1 = 0.03166  105 N/m2

Pw2 = Partial pressure at the top of the test tube that is zero.
Pw2 = 0

ma
(1) 
7.85  10 5
0.255  10-4 1 105  1 105  0 
=   In  5
(5 M)
8314  298 0.15 1 10  0.03166  10 
5

kg  mole
Molar rate of water vapour, ma  1.73  10 11
s
We know that,

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 119
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Mass rate of = Molar rate of  Molecular weight


Water vapour water vapour of steam
= 1.73  10  18
-11

[ Molecular weight of steam = 18. Refer HMT data book]


(3 M)
Mass rate of water vapour = 3.11 10-10kg / s.

Part*C

Explain FICK’s Law of Diffusion. (15 M)BTL2

Answer: Page: 5.3- Dr.S.Senthil


Consider a system shown in figure.
A partition separates the two gases a and b. When the partition is removed, the two gases
diffuses through one other until the equilibrium is established throughout the system.
(5 M)
The diffusion rate is given by the Fick’s law, which states that molar flux of an element per
unit area is directly proportional to concentration gradient.

ma dc a

A dx
ma dc
 Dab a (5 M)
A dx
1 ma dc
Na  Dab a
A dx
where,

ma kg-mole
Na   Molar flux Unit is
A s-m2
(or)

kg
Mass flux unit is
s-m2
m2
Dab  Diffusion coefficient of species a and b - (5
s
dc a
 Concentration gradient
dx
M)

2 Hydrogen gases at 3 bar and 1 bar are separated by a plastic membrane having thickness 0.25
mm. the binary diffusion coefficient of hydrogen in the plastic is 9.1  10-3 m2/s. The solubility of
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 120
REGULATION : 2013 ACADEMIC YEAR : 2018-19

kg  mole
hydrogen in the membrane is 2.1  10-3 . An uniform temperature condition of 20 is
m3 bar
assumed. (15 M)BTL4

Answer: Page: 5.19- Dr.S.Senthil


1. Molar concentration on inner side,

Ca1 = Solubility  inner pressure

Ca2 = 2.1  10-3  3

kg - mole
Ca1 = 6.3  10-3
m3
Molar concentration on outer side

Ca1 = solubility  Outer pressure

Ca2 = 2.1  10-3  1

kg - mole
Ca2 = 2.1  10-3 (5 M)
m3
2. We know

mo Dab
A

L
Ca1  Ca2 

9.1 (6.3  103  2.1 103 )


Molar flux, = 
.25  103
1.2  0
(5
ma kg-mole
 1.52  106
A s-m2
M)

3. Mass flux = Molar flux  Molecular weight

kg  mole
 1.52  10 6  2 mole
s  m2
[ Q Molecular weight of H2 is 2] (5
kg
Mass flux = 3.04  10-6 .
s  m2
M)

Explain steady state Equimolar counter diffusion. (15 M)BTL2


3
Answer: Page: 5.23- Dr.S.Senthil
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 121
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Consider two large chambers a and b connected by a passage as shown in figure.


Na and Nb are the steady state molar diffusion rates of components a and b respectively.
Equimolar diffusion is defined as each molecule of ‘a’ is replaced by each molecule of ‘b’ and
vice versa. The total pressure P = Pa + Pb is uniform throughout the system.
P = Pa + Pb
Differentiating with respect to x

dp dpa dph
 
dx dx dx
Since the total pressure of the system remains constant under steady state conditions.

dp dpa dph
  0
dx dx dx
(5
dpa dp
  h
dx dx
M)

Under steady state conditions, the total molar flux is zero.

 Na  Nb  0
Na  - Nb
A dpa A dpa
 -Dab  Dab .........(5)
GT dx GT dx

From Fick’s law,

A dpa
Na  Dab
GT dx
A dpb
Nb  Dba
GT dx
We know

dpb dpa

dx dx (5
substitute in Equation (5)
M)

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 122
REGULATION : 2013 ACADEMIC YEAR : 2018-19

A dpa A dpa
(5)  -Dab  Dba
GT dx GT dx
 Dab  Dba  D
We know,
A dpa
Na = -Dab
GT dx
int eresting
ma Dab 2 dpa
A GT 1 dx
Na  

ma Dab  Pa1  Pa2 


Molar flux, Na     .....(6)
A GT  x 2  x1 

similarly,

mb Dab  Pb1  Pb2 


Molar flux, Nb     ......(7) (5
A GT  x 2  x1 
M)

Solved Problems on Equimolar Counter Diffusion


Ammonia and air in equimolar counter diffusion in a cylindrical tube of 2.5 mm diameter and
15m length. The total pressure is 1 atmosphere and the temperature is 25C. One end of the
tube is connected to a large reservoir of ammonia and the other end of the tube is open to
atmosphere. If the mass diffusivity for the mixture is 0.28  10-4 m2/s. Calculate the following, a)
Mass rate of ammonia in kg/h, b) Mass rate of air in kg/h (15 M)BTL4

Answer: Page: 5.26- Dr.S.Senthil


Total pressure P = Pa1 + Pa2
4 1 bar = Pa1+ 0 [Q open to atmosphere. So, Pa2 = 0]

 Pa1  1 bar
 Pa1  1 105 N / m2
Pa2  0

For equimolar counter diffusion

ma Dab  Pa1  Pa2 


Molar flux,    [From equation 6] ...(1) (5 M)
A GT  x 2  x1 

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 123
REGULATION : 2013 ACADEMIC YEAR : 2018-19

J
Where, G – Universal gas constant = 8314
kg  mole  k


A  Area = d2
4

= (2.5  10 3 )2
4
A  4.90  10 6 m2 (5 M)
ma 0.28  10 4 1 105  0 
(1)   x 
4.90  10-6 8314  298  15 
kg  mole
Molar transfer rate of ammonia, ma  3.69  10 13 .
s

We know,
Mass transfer rate = Molar transfer rate  Molecular of
of ammonia of ammonia weight of ammonia

Mass transfer rate of ammonia = 3.69  10-13  17

Molecular weight of ammonia = 17,


[refer HMT data, Page: No.187]

Mass transfer rate of ammonia = 6.27  10-12kg/ s

kg
Mass transfer rate of ammonia = 6.27  10-12
// 3600h (2 M)
Mass transfer rate of ammonia = 2.25  10 kg / h
-8

We know,

kg  mole
Molar transfer rate of air, mb  3.69  10 13
s
[Due to equimolar diffusion, ma  mb ]
Mass transfe rate = Molar transfer rate  Molecular weight
of air of air of air

 3.69  1013  29

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 124
REGULATION : 2013 ACADEMIC YEAR : 2018-19

Mass transfer rate of air = 1.07  1011kg/ s

kg
 1.07  1011
1/ 3600h (3
Mass transfer rate of air = -3.85  10-8kg / h
M)

An open pan of 150 mm diameter and 75 mm deep contains water at 25C and is exposed to
atmospheric air at 25C and 50% R.H. Calculate the evaporation rate of water in grams per
hour. (15 M)BTL4

Answer: Page: 5.50- Dr.S.Senthil

Diffusion coefficient (Dab) [water + air] at 25C

 93  103 m2 / h

93  103 2
 Dab  m /s
3600 (5
5
5
Dab  2.58  10 m / s .2

M)
Atmospheric air 50% RH (2)
We know that, for isothermal evaporation,

Molar flux, At 25C, Pw1 = 0.03166 bar ,Pw1 = 0.03166  105 N/m2

Pw2 = Partial pressure at the top of the test pan corresponding to 25C and 50% relative humidity.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 125
REGULATION : 2013 ACADEMIC YEAR : 2018-19

ma Dab P  P  Pw 2 
 In   ......(1)
A GT  x 2  x1   P  Pw1 
where,
 
A - Area = d2   (.150)2
4 4
 Area  0.0176 m 
2
(5 M)
J
G  Universal gas constant = 8314
kg-mole-K
P  Total pressure = 1 bar = 1 105 N/m2
Pw1  Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C

ma Dab P  P  Pw 2 
 In   ......(1)
A GT  x 2  x1   P  Pw1 
where,
 
A - Area = d2   (.150)2
4 4
At 25C  Area  0.0176 m 
2

J
G  Universal gas constant = 8314
kg-mole-K
P  Total pressure = 1 bar = 1 105 N/m2
Pw1  Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C

Pw 2  0.03166 bar = 0.03166  105  0.50


Pw 2  0.03166  105  0.50
Pw 2  1583 N/ m2

a
(1) 
0.0176

2.58  105 1 105  1 105  1583 


   In  5
8314  298 0.075 1 10  0.03166  10 
5

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 126
REGULATION : 2013 ACADEMIC YEAR : 2018-19

kg  mole
Molar rate of water vapour, ma  3.96  10 9
s
Mass rate of = Molar rate of  Molecular weight
water vapour water vapour of steam
= 3.96  10 -9  18 (5
Mass rate of water vapour = 7.13  10 kg/s. -8

1000g
= 7.13  10-8 
1
3600h
Mass rate of water vapour = 0.256 g/h
M)

Air at 10C with a velocity of 3 m/s flows over a flat plate. The plate is 0.3 m long. Calculate the
mass transfer coefficient. (15 M)BTL4
Answer: Page: 5.57- Dr.S.Senthil
Properties of air at 10C [From HMT data book, Page: No.22]

Kinematic viscosity. V = 14.16  10-6 m2/s

We know that,

Ux
Reynolds Number, Re =

3  0.3
= (5
14.16  10-6
Re = 0.63  105  5  105
6
Since, Re < 5  105 , flow is laminar
M)

For Laminar flow, flat plate,


Sherwood Number (Sh) = 0.664 (Re)0.5 (Sc)0.333 ….(1)

[From HMT data book, Page: No.179]


Where,

Sc – Schmidt Number = ......(2)
Dab

Dab – Diffusion coefficient (water+Air) at 10C = 8C

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 127
REGULATION : 2013 ACADEMIC YEAR : 2018-19

m2
 74.1 103
3600s (5 M)
5
Dab  2.50  10 m / s.
2

14.16  106
(2)  Sc 
2.05  105
Sc  0.637

Substitute Sc, Re values in equation (1)

(1)  Sh  0.664 (0.63  105 )0.5 (0.687)0.333


Sh  147
We know that,
hm x
Sherwood Number, Sh = (5 M)
Dab
hm  0.3
 147 =
2.05  10 5
Mass transfer coefficient, hm  .01 m / s.

JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT


1-5/QB+Keys/Ver1.0
2- 128

You might also like