3 Me6502
3 Me6502
UNIT I CONDUCTION 9
General Differential equation of Heat Conduction– Cartesian and Polar Coordinates – One
Dimensional Steady State Heat Conduction –– plane and Composite Systems – Conduction with
Internal Heat Generation – Extended Surfaces – Unsteady Heat Conduction – Lumped Analysis
– Semi Infinite and Infinite Solids –Use of Heisler’s charts.
UNIT II CONVECTION 9
Free and Forced Convection - Hydrodynamic and Thermal Boundary Layer. Free and Forced
Convection during external flow over Plates and Cylinders and Internal flow through tubes.
UNIT IV RADIATION 9
Black Body Radiation – Grey body radiation - Shape Factor – Electrical Analogy – Radiation
Shields. Radiation through gases.
TEXT BOOK:
1. Yunus A. Cengel, "Heat Transfer A Practical Approach", Tata McGraw Hill, 2010
REFERENCE BOOKS:
1. Frank P. Incropera and David P. Dewitt, "Fundamentals of Heat and Mass Transfer",
John Wiley & Sons, 1998.
2. Venkateshan. S.P., "Heat Transfer", Ane Books, New Delhi, 2004.
3. Ghoshdastidar, P.S, "Heat Transfer", Oxford, 2004,
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 1
REGULATION : 2013 ACADEMIC YEAR : 2018-19
4. Nag, P.K., "Heat Transfer", Tata McGraw Hill, New Delhi, 2002 5. Holman, J.P.,
"Heat and Mass Transfer", Tata McGraw Hill, 2000
6. Ozisik, M.N., "Heat Transfer", McGraw Hill Book Co., 1994.
7. Kothandaraman, C.P., "Fundamentals of Heat and Mass Transfer", New Age
International, New Delhi, 1998.
8. Yadav, R., "Heat and Mass Transfer", Central Publishing House, 1995.
9. M.Thirumaleshwar : Fundamentals of Heat and Mass Transfer, "Heat and Mass
Transfer",
First Edition, Dorling Kindersley, 2009
General Differential equation of Heat Conduction– Cartesian and Polar Coordinates – One Dimensional
Steady State Heat Conduction –– plane and Composite Systems – Conduction with Internal Heat
Generation – Extended Surfaces – Unsteady Heat Conduction – Lumped Analysis – Semi Infinite and
Infinite Solids –Use of Heisler’s charts.
PART * A
Q.No. Questions
4 Convection is a process of heat transfer that will occur between a solid surface and a fluid medium
when they are at different temperatures.
Convection is possible only in the presence of fluid medium.
State Fourier’s Law of conduction. (Apr. ’97, M.U. Oct. ’98 M.U) BTL1
6
The rate of heat conduction is proportional to the area measured – normal to the direction of heat
flow and to the temperature gradient in that direction.
dT dT
Q - A , Q - KA , where A – are in m2 ,
dx dx
dT
- Temperature gradient in K/m, K – Thermal conductivity W/m K.
dx
Write down the equation for conduction of heat through a slab or plane wall. BTL3
Toverall
Heat transfer Q , Where T = T 1 – T2
R
8
L
R - Thermal resistance of slab , L = Thickness of slab
KA
Write down one dimensional, steady state conduction equation without internal heat
generation. BTL3
10
2T
0
x 2
Write down the general equation for one dimensional steady state heat transfer in slab or
plane wall without heat generation. BTL3
11 2T 2T 2T 1 T
x 2 y 2 z 2 t
Write down the general equation for one dimensional steady state heat transfer in slab with
heat generation. [Oct. ’99 M.U.] BTL3
13
2T 2T 2T q 1 T
x 2 y 2 z 2 K t
What is critical radius of insulation (or) critical thickness? [Nov. ’96 M.U., Oct. ’97 M.U.]
BTL2
Critical radius = rc Critical thickness = rc – r1
14
Addition of insulating material on a surface does not reduce the amount of heat transfer rate always.
In fact under certain circumstances it actually increases the heat loss up to certain thickness of
insulation. The radius of insulation for which the heat transfer is maximum is called critical radius
of insulation, and the corresponding thickness is called critical thickness.
Define Fin efficiency. [Nov. ’96 M.U., Oct/ ’97 M.U.] BTL4
The efficiency of a fin is defined as the ratio of actual heat transfer by the fin to the maximum
16 possible heat transferred by the fin.
Q fin
fin
Qmax
Define Fin effectiveness. [Nov. ’96 M.U. Apr. 2001 M.U.] BTL2
Fin effectiveness is the ratio of heat transfer with fin to that without fin
17
Q with fin
Fin effectiveness =
Qwithout fin
What is the significance of Biot number? [Nov. ’96 M.U. Apr. 2002 M.U.] BTL2
20
Biot number is used to find Lumped heat analysis, semi-infinite solids and infinite solids
21 In Heisler chart, the solutions for temperature distributions and heat flows in plane walls, long
cylinders and spheres with finite internal and surface resistance are presented. Heisler’s charts are
nothing but a analytical solutions in the form of graphs.
Part B
A wall of 0.6m thickness having thermal conductivity of 1.2 W/mK. The wall is to be insulated
with a material having an average thermal conductivity of 0.3 W/mK. Inner and outer surface
temperatures are 1000 C and 10C. Heat transfer rate is 1400 W/m2 calculate the thickness of
insulation. (13 M) -BTL5
Toverall
Q [From equation (13)] (or) [HMT Data book page No. 34]
R
1 Where,
1 L L L 1
R 1 2 3 (2M)
ha A K1 A K 2 A K3 A hb A
[T1 T3 ]
Q (2M)
1 L1 L L 1
2 3
ha A K1 A K 2 A K 3 A hb A
Heat transfer coefficient ha, hb and thickness L3 are not given. So neglect that terms.
Q=
T1 T3
L1 L
2
K1 A K 2 A
Q T1 T3
A L1 L2
K1 K 2
1273 283
1400
0.6 L2
1.2 0.3
L2 0.0621 m
(7M)
Toverall
Heat flow rate Q
R
Where
1 1 L1 L2 L3 1
R
A ha K1 K 2 K 3 hb
2 [The terms ha , hb is not given so neglect that terms]. (3M)
1 L1 L2 L3
R =
A K1 K 2 K 3
T
Q= [Q A = 1m2 ]
1 L1 L2 L3
A K1 K 2 K 3
22.619
20 =
1 0.1 0.04 L
3
1 0.7 0.48 0.065
L3 0.0588 m
(6M)
Toverall
Q (2M)
R
Where
T = T a– Tb
3 r r
In 2 In 3
1 2
1 1 r r 1
R (5M)
2 L h a r1 K1 K2 hb r3
Convective heat transfer co-efficient are not given so neglect ha and hb terms.
Ta Tb
Q =
r2 r3
In In
1 r1
2
r
2 L K1 K2
(3M)
Ta Tb
Q/L =
r2 r3
In In
1 r1
2
r
2 K1 K2
550 - 45
Q/L =
0.025 0.05
In In
0.025
0.0125
1
(3M)
2 21.625 0.244
Q / L 1103.9 W/m
A hollow sphere (K = 65 W/mK) of 120 mm inner diameter and 350 mm outer diameter is
covered 10 mm layer of insulation (K = 10 W/mK). The inside and outside temperatures are
500C and 50C respectively. Calculate the rate of heat flow through this sphere. (13 M) -
BTL5
Where
T = T a– Tb
1 1 1 1 1 1 1 1 1
R
4 h a r12
K1 r1 r2 K 2 r2 r3 hb r32
4
Ta Tb (5M)
Q =
1 1 1 1 1 1 1 1 1
4 h a r1 2
K1 r1 r2 K 2 r2 r3 hb r32
Ta Tb
Q
1 1 1 1 1 1 1
4 r1 r2 k2 r2 r3
K1
773 -323
1 1 1 1 1 1 1
4 65 0.060 0.175 10 0.175 0.185
Q = 28361 W
A wire of 6 mm diameter with 2 mm thick insulation (K = 0.11 W/mK). If the convective heat
5 transfer co-efficient between the insulating surface and air is 25 W/m2L, find the critical
thickness of insulation. And also find the percentage of change in the heat transfer rate if the
critical radius is used. (13 M) -BTL5
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 9
REGULATION : 2013 ACADEMIC YEAR : 2018-19
K
1. Critical radius rc (2M)
h
0.11
rc 4.4 103 m
25 (2M)
3
rc 4.4 10 m
Critical thickness = rc – r1
4.4 103 0.003
1.4 103 m
Critical thickness t c = 1.4 10-3 (or) 1.4 mm
(2M)
Heat flow through an insulated wire when critical radius is used is given by
Ta Tb
Q2 r2 rc
rc
In
1 r1 1
2 L K1 hbrc
2 L (Ta Tb )
=
4.4 10 3
In
0.003 1
0.11 25 4.4 10 3
2 L (Ta Tb )
Q2 =
12.572 (2M)
Q2 Q1
Percentage of increase in heat flow by using Critical radius = 100
Q1
1 1
100
12.57 12.64
1 (2M)
12.64
0.55%
Q = 3960 W (3M)
Q 3960
Heat generated q
V d2 L
4
3960
q
4
3 10 3 1
2
q 560 106 W / m3
(3M)
A sphere of 100 mm diameter, having thermal conductivity of 0.18 W/mK. The outer surface
temperature is 8C and 250 W/m2 of energy is released due to heat source. Calculate
1. Heat generated
2. Temperature at the centre of the sphere. (13 M) -BTL5
Answer: Page 1.202- Dr.S.Senthil
Q
Heat generated q
V
Q/ A
q/ A Here Q/A = 250 W/m2
V
7 Q/ A
q/ A Here Q/A = 250 W/m2
V
250
q/ A
4 / 3 r 3
q 250
4 r 2
4 / 3 r 3
250 4 (0.050)2
q
4 / 3 (0.50)3
q = 15,000 W/m3
(8M)
Temperature at the centre of the sphere
qr 2
Tc Tw [From Equation No.16]
6K
15000 (0.050)2
= 281 +
6 0.18
Tc 315.7 K
(5M)
One end of the long solid rod of 50 mm diameter is inserted into a furnace with the other end
is projecting the atmosphere at 25C. Once the steady state is reached, the temperature of the
rod is measured at two points 20 cm apart are found to be 150C and 100C. The convective
heat transfer co-efficient between the rod and the surrounding air is 30 W/m2K. Calculate the
thermal conductivity of the rod material. (13 M) -BTL5
Since the rod is long, it is treated as long fin. So, temperature distribution
T T
e mx (2M)
Tb T
373 - 298
em(0.20)
423 - 298
0.6 = e-m (0.20)
In (0.6)= -m (0.20)
8
- 0.51 = -m (0.20)
m = 2.55 m-1 (4M)
We know that,
hP
m [From HMT data book
KA
(CPK) Page No.41]
hP
2.55 = .............(A)
KA
h – heat transfer co-efficient = 30 W/m2K
P – Perimeter = d = 0.050
P 0.157 m
A Area d2
4
= (0.050)2
4
A 1.96 103 m2 (4M)
30 0.157
(A) 2.55
K 1.96 10 3
30 0.157
6.50 =
K 1.96 10-3
K = 369.7 W/mK (3M)
An aluminium alloy fin of 7 mm thick and 50 mm long protrudes from a wall, which is
maintained at 120C. The ambient air temperature is 22C. The heat transfer coefficient and
conductivity of the fin material are 140 W/m2K and 55 W/mK respectively. Determine
1. Temperature at the end of the fin.
2. Temperature at the middle of the fin.
3. Total heat dissipated by the fin. (13 M) -BTL5
T T cos h m [L -x]
.......(A)
Tb T cos h (mL)
T - T cos h m [L-L]
(A)
9 Tb T cos h (mL)
T - T 1
...(1)
Tb T cos h (mL)
where
hP
m= (2M)
KA
P = Perimeter = 2 L (Approx)
= 2 0.050
P = 0.1 m
140 0.1
55 3.5 10 4 (3M)
m 26.96
T - T 1
(1)
Tb T cos h (26.9 0.050)
T - T 1
Tb T 2.05
T - 295 1
393 - 295 2.05
T - 295 = 47.8
T = 342.8 K
Temperature at the end of the fin Tx L 342.8 K
(3M)
Tx L / 2 354.04 K
(2M)
Ten thin brass fins (K = 100 W/mK), 0.75 mm thick are placed axially on a 1 m long and 60
mm diameter engine cylinder which is surrounded by 35C. The fins are extended 1.5 cm
from the cylinder surface and the heat transfer co-efficient between cylinder and atmospheric
air is 15 W/m2K. Calculate the rate of heat transfer and the temperature at the end of fins
when the cylinder surface is at 160C. (13 M) -BTL5
Q2 h A T
= h ( dL - 10 t L) (Tb T )
[Q Area of unfinned surface = Area of cylinder - Area of
(2M)
fin]
= 15 [ 0.060 1] [10 0.75 10 3 1.5 10 2 ]
[433 - 300]
Q2 375.8 W ..........(C)
For Cube,
L
Characteristic length Lc
6
0.06
6
Lc 0.01 m
(2M)
We know
hLc
Biot number Bi
K
120 0.01
204
Bi = 5.88 103 0.1 (3M)
Biot number value is less than 0.1. So this is lumped heat analysis type problem
R
Characteristic Length Lc
3
0.025
=
3
Lc 8.33 103 m
(2M)
We know,
hLc
Biot number Bi
K
10 8.3 103
35
Biot number value is less than 0.1. So this is lumped heat analysis type problem.
For Plate :
L
Characteristic Length Lc
2
0.05
=
2 (2M)
Lc 0.025 m
We know,
hLc
Biot number Bi
K
285 0.025
42.5
Bi 0.1675 (2M)
Infinite Solids
Case (i)
[To calculate centre line temperature (or) Mid plane temperature for infinite plate, refer
HMT data book Page No.59 Heisler chart].
t
X axis Fourier number =
Lc 2
1.19 10-5 180
=
(0.025)2 (3M)
X axis Fourier number = 3.42
hLc
Curve
K
285 0.025
0.167
42.5
hLc
Curve 0.167
K
X axis value is 3.42, curve value is 0.167, corresponding Y axis value is 0.64
T0 T
Y axis = 0.64
Ti T
T0 T
0.64
Ti T
T0 T
0.64
Ti T
T0 333
0.64
673 333
T0 550.6 K
Center line temperature T0 550.6 K
(2M)
Case (ii)
X axis value is 0.167, curve value is 0.5, corresponding Y axis value is 0.97.
Tx T
0.97 (2M)
T0 T
Tx T
Y axis = 0.97
T0 T
Tx T
0.97
T0 T
Tx 333
0.97
550.6 333
Tx 544 K
Temperature inside the plate 1.25 cm from the mid plane is 544 K. (2M)
A steel pipe of 120 mm inner diameter, 140 mm outer diameter with thermal conductivity 55
W/mK is covered with two layers of insulation each having a thickness of 55 mm. The thermal
conductivity of the first insulation material is 0.05 W/mK and that of the second is 0.11
W/mK. The temperature of the inside tube surface is 240C and that of the outside surface of
the insulation is 60C. Calculate the loss of heat per meter length of pipe and the interface
temperature between the two layers of insulation. (13 M) BTL4
Toverall
Q (2M)
R
Where
R= 1/2πL (2M)
(i) An electric current is passed through a plane wall of thickness 150 mm which generates
heat at the rate of 50000 W/m3. The convective heat transfer coefficient between wall and
ambient air is 65 W/m2K, ambient air temperature is 28C and the thermal conductivity of
the wall material is 22 W/mK. Calculate (i) Surface temperature (ii) Maximum temperature
in the wall. (6M) BTL4
Answer: Page 1.187- Dr.S.Senthil
= = 358.6 K (3M)
= = 364.9 K (3M)
(ii) A copper wire of 40 mm diameter carries 250A and has a resistance of 0.25 x 10 -4 ohm
15 cm/length surface temperature of copper wire is 250C and the ambient air temperature is
10C. If the thermal conductivity of the copper wire is 175 W/mK, Calculate (i) Heat transfer
co-efficient between wire surface and ambient air, (ii) Maximum temperature in the wire.
(6M) BTL4
Answer: Page 1.196- Dr. S. Senthil
= = 523.07 K (3M)
Part-C
A wall is constructed of several layers. The first layer consists of masonry brick 20 cm. thick
of thermal conductivity 0.66 W/mK, the second layer consists of 3 cm thick mortar of thermal
conductivity 0.6 W/mK, the third layer consists of 8 cm thick lime stone of thermal
conductivity 0.58 W/mK and the outer layer consists of 1.2 cm thick plaster of thermal
conductivity 0.6 W/mK. The heat transfer coefficient on the interior and exterior of the wall
1 are 5.6 W/m2K and 11 W/m2K respectively. Interior room temperature is 22C and outside air
temperature is -5C. Calculate
1 L L L L 1
R 1 2 3 4
ha A K1 A K 2 A K 3 A K 4 A hb A
Ta Tb
Q
1 L L L L 1
1 2 3 4
ha A K1 A K 2 A K 3 A K 4 A hb A (3M)
295 268
Q/ A
1 0.20 0.03 0.08 0.012 1
5.6 0.66 0.6 0.58 0.6 11
Heat transfer per unit area Q/A = 34.56 W/m2
We know
Q
U
A (Ta Tb )
34.56
U (3M)
295 268
Overall heat transfer co - efficient U = 1.28 W/m2 K
We know
1 L L L L 1
R 1 2 3 4 (1M)
ha A K1 A K 2 A K3 A K 4 A hb A
1 L1 L2 L3 L4 1
R
ha K1 K 2 K 3 K 4 hb
1 0.20 0.03 0.08 0.012 1
= (2M)
56 0.66 0.6 0.58 0.6 11
R 0.78 K / W
Ta T1 T1 T2 T2 T3 T3 T4 T4 T5 T5 Tb
Q
Ra R1 R2 R3 R4 Rb
Ta T1
Q
Ra
295-T1 1
Q= Q R a
1/ ha A ha A
295 T1
Q/ A (3M)
1/ ha
295 T1
34.56
1/ 5.6
T1 288.8 K
T1 T2
Q
R1
288.8 T2 L1
Q Q R1
L1 k1A
K1 A
288.8 T2
Q/ A
L1
K1
288.8 T2
34.56
0.20
0.66
T2 278.3 K
T2 T3
Q =
R2
278.3 T3 L2
Q Q R 2
L2 K2 A
K2 A
278.3 T3
Q/ A
L2
K2
278.3 T3
34.56
0.03
0.6
T3 276.5 K (3M)
A composite slab is made of three layers 15 cm, 10 cm and 12 cm thickness respectively. The
2 first layer is made of material with K = 1.45 W/mK, for 60% of the area and the rest of
material with K = 2.5 W/mK. The second layer is made of material with K = 12.5 W/mK for
50% of area and rest of material with K = 18.5 W/mK. The third layer is made of single
material of K = 0.76 W/mK. The composite slab is exposed on one side to warn at 26C and
cold air at -20C. The inside heat transfer co-efficient is 15 W/m2K. The outside heat transfer
co-efficient is 20 W/m2K determine heat flow rate and interface temperatures. (15 M) -BTL5
Where
T = T a– Tb
1 1 L1 L2 L3 1
R
A ha K1 K 2 K 3 hb
1 L L L 1
= 1 2 3 (2M)
Aa ha A1 K1 A2 K 2 A3 K 3 Ab hb
R = R a R1 R2 R3 Rb
Ta Tb
Q = ....( A)
R a R1 R2 R3 Rb
Where
1 1
Ra
Aa ha 1 15
Ra 0.066 K / W
R1a R1b
R1 .....(1)
R1a R1b
L1 0.15
R1a
K1a A1a 1.45 0.6
R1a 0.1724 K/W
L1 0.15
R1b
K1b A1b 2.5 0.4 (2M)
R1b 0.15 K/W
0.1724 0.15
(1) R1
0.1724 0.15
R1 0.08 K / W
Similarly,
R2 a R2b
R2 .....(2)
R2 a R2b
L2 0.1
R 2a
K 2 a A2 a 12.5 0.5
R2 a 0.016 K/W
L2 0.1
R 2b
K 2b A2b 18.5 0.5
R2b 0.0108 K/W
0.016 0.0108
(2) R2
0.016 0.0108
R2 0.0064 K / W
L3 0.12
R3 Q A 3 1m 2
A3 K 3 1 0.76
R3 0.15789 K/W
1 1
Rb Q A b 1m 2
Aa hb 1 20
Rb 0.05 K/W
299 253
( A) Q
0.066 0.08 0.0064 0.15789 0.05 (4M)
Q 127.67 W
We know
Ta Tb Ta T1 T1 T2 T2 T3
Q
R Ra R1 R2
(1M)
T T T T
3 4 = 4 b .....(B)
R3 Rb
Ta T1
(B) Q
Ra
299 T1
=
0.066
299 T1
127.67
0.066
T1 290.57 K
T1 T2
(B) Q
R1
290.57 T2
127.67
0.08
T2 280.35 K
T2 T3
(B) Q
R2
280.35 T3
127.67
0.0064
T3 279.532 K
T3 T4
(B) Q
R3
279.532 T4
127.67 (6M)
0.15789
T4 259.374 K
Biot number value is less than 0.1. So this is lumped heat analysis type problem.
hA
T T t
C V
e ……….(1) (3M)
T0 T
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A
h
t
T-T C L
(1) e c
T0 T
22t
528 - 923
e 10500.03580 (4M)
313 - 923
t = 360.8 s
Alloy steel ball of 2 mm diameter heated to 800C is quenched in a bath at 100C. The material
properties of the ball are K = 205 kJ/m hr K, = 7860 kg/m3, C = 0.45 kJ/kg K, h = 150 KJ/ hr m2 K.
Determine (i) Temperature of ball after 10 second and (ii) Time for ball to cool to 400C. (15 M) -
BTL5
For sphere,
R
Characteristic Length Lc
3
0.006
=
4 3 (3M)
Lc 0.002 m
We know,
hLc
Biot number Bi
K
41.667 0.002
56.94
Biot number value is less than 0.1. So this is lumped heat analysis type problem.
hA
T T t
C V
e ……….(1)
T0 T
[From HMT data book Page No.48]
We know,
V
Characteristics length Lc =
A
h
t
T-T C L
(1) e c ..........(2)
T0 T
41.667
T - 373 10
e 4500.0027860 (3M)
1073 - 373
T = 1032.95 K
h
t
T-T C L
(2) e c .......(2)
T0 T
41.667
673 - 373 t
e 4500.0027860 (4M)
1073 - 373
673 - 373 41.667
In t
1073 - 373 450 0.002 7860
t = 143.849 s
A long steel cylinder 12 cm diameter and initially at 20C is placed into furnace at 820C with
h = 140 W/m2K. Calculate the time required for the axis temperature to reach 800C. Also
calculate the corresponding temperature at a radius of 5.4 cm at that time. Physical properties
of steel are K = 21 W/mK, = 6.11 10-6 m2/s. (15 M)-BTL5
Answer: Refer Class Notes
5
For Cylinder,
R 0.06
Characteristic Length Lc (1M)
2 2
Lc 0.03 m
We know,
hL c
Biot number Bi =
K
140 0.03
21
Bi 0.2
Infinite Solids
Case (i)
Axis temperature
(or) T0 800C
Centre line temperature
To = 800C + 273 = 1073 K
Time (t) ?
[Refer HMT data book Page No.61. Heisler’s chart]
hR
Curve
K
140 0.06
= 0.4
21
T0 T
Y axis =
Ti T
1073 - 1093
=
293 - 1093
Y axis = 0.025
T0 T
0.025
Ti T
t
X axis = 5
R2
5 (0.06)2
t= (6M)
(6.11 10-6 )
t 2945.9 s
Case (ii)
r 0.054
Curve 0.9
R 0.06
hR
X axis =
K
140 0.06
= 0.4
21
Curve value is 0.9, X axis value is 0.4, and corresponding Y axis value is 0.84.
Tr T
Y axis = 0.84
T0 T
Tr T
0.84
T0 T
Tr 1093
0.84 (6M)
1073 1093
Tr 1076.2 K
UNIT II CONVECTION
Free and Forced Convection - Hydrodynamic and Thermal Boundary Layer. Free and Forced Convection
during external flow over Plates and Cylinders and Internal flow through tubes.
PART * A
Q.No. Questions
Define forced convection. (AU May 2004, Dec 2004, June 2006, May 2004 ) BTL2
9 If the fluid motion is artificially created by means of an external force like a blower or fan, that type
of heat transfer is known as forced convection.
Give the form of equation used to calculate heat transfer for flow through cylindrical pipes.
11 BTL3
Nu = 0.023 (Re)0.8 (Pr)n , n = 0.4 for heating of fluids, n = 0.3 for cooling of fluids
14
Explain thermal boundary layer. BTL2
In thermal boundary layer, temperature of the fluid is less than 99% of free stream velocity.
An electrically heated plate dissipates heat by convection at a rate of 8000 W/m 2 in to the
17 ambient air at 25ºC. If the surface of the hot plate is at 125ºC, calculate the heat transfer
coefficient for convection between the plate and air. (AU May 2005, May 2006) BTL 4.
Heat Transfer Q=hA(Tw-Tα), 8000= h x 1 (398-298) = 80 W/m2 K.
18
solid body, by which the boundary should be displaced to compensate for the reduction in kinetic
energy of the flowing fluid on account of boundary layer formation.
Part-B
Air at 20C, at a pressure of 1 bar is flowing over a flat plate at a velocity of 3 m/s. if the plate
maintained at 60C, calculate the heat transfer per unit width of the plate. Assuming the
length of the plate along the flow of air is 2m. (13 M)-BTL5
Tw T
Film temperature Tf
2
60 20
2
Tf 40C
UL
Reynolds number Re =
v
32
16.96 10 6
35.377 10 4
hs 2
175.27
26.56 103
Local heat transfer coefficient hx = 2.327 W/m2 K (4 M)
Air at 20C at atmospheric pressure flows over a flat plate at a velocity of 3 m/s. if the plate is
1 m wide and 80C, calculate the following at x = 300 mm. 1. Hydrodynamic boundary layer
thickness, 2. Thermal boundary layer thickness, 3. Local friction coefficient, 4. Average
friction coefficient, 5. Local heat transfer coefficient, 6. Average heat transfer coefficient, 7.
Heat transfer. (13 M) BTL5
Answer: Page 2.30- Dr.S.Senthil
Tw T
Film temperature Tf
2
80 20
2
2
Tf 50C
Properties of air at 50C
Density = 1.093 kg/m3
Kinematic viscosity v = 17.95 10 -6m2 / s
Pr andt l number Pr =0.698
Thermal conductivity K = 28.26 10 -3 W / mK
UL
We know, Reynolds number Re =
v
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3 0.3
17.95 106
Re 5.01 104 5 105 (4 M)
hx 5 x (Re)0.5
= 5 0.3 (5.01 104 )0.5
hx 6.7 103 m (1 M)
TX hx (Pr)0.333
TX 6.7 103 (0.698)0.333
TX 7.5 103 m (1 M)
Cfx 0.664(Re)0.5
= 0.664 (5.01 104 )0.5
Cfx = 2.96 10-3 (1 M)
We know
Local Nusselt Number
hx L
Nux
K
hx 0.3
65.9 Q x = L = 0.3m
23.26 10 3
hx 6.20 W/m2K (1 M)
Local heat transfer coefficient h x 6.20 W / m2K
h 2 hx
2 6.20
h 12.41 W / m2K (2 M)
7. Heat transfer:
We know that,
Q h A(Tw T )
= 12.41 (1 0.3) (80-20)
Q = 23.38 Watts (2 M)
Air at 30C, Flows over a flat plate at a velocity of 4 m/s. The plate measures 50 30 cm and is
maintained at a uniform temperature of 90C. Compare the heat loss from the plate when the
air flows (a) Parallel to 50 cm, (b) Parallel to 30 cm, Also calculate the percentage of heat
loss. (13 M) BTL5
Tw T
3 Film temperature Tf
2
90 30
2
Tf 60C
1.060 Kg/m3
18.97 10 6 m2 / s
(2 M)
Pr 0.696
K = 28.96 10-3 W/mK
Case (i) : When the flow is parallel to 50 cm.
UL
Reynolds number Re
v
4 0.50
18.97 10 6
Re 1.05 105 5 105 (2 M)
Since Re <5 105 ,flow is laminar
h xL
NUx
K
hx 0.50
95.35 (3 M)
28.96 10 3
Local heat transfer coefficient hx 5.52 W/m2K
We know
h 2 5.52
h 11.04 W/m2K
Heat transfer Q1 h A(Tw T )
11.04 (0.5 0.3) (90 30)
Q1 99.36 W (1 mark)
Case (ii) : When the flow is parallel to 30 cm side.
UL
Reynolds number Re =
v
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4 0.3
18.97 10 6
Re = 6.3 10 4 5 105
Since Re<5 105 , flow is laminar
h xL
We know that, NUx =
K
hx 0.30
74.008
28.96 103 (1 M)
hx 7.141 W/m2K
h 2 7.14
h 14.28 W/m2K
We know
Heat transfer Q 2 h A (Tw T )
h L W (Tw T )
14.28 0.3 0.5 (363 303)
Q2 128.5W (1 M)
Case (iii):
Q2 Q1
% heat loss = 100
Q1
128.5-99.36
= 100 (1 M)
99.36
% heat loss = 29.3%
4 Air at 290C flows over a flat plate at a velocity of 6 m/s. The plate is 1m long and 0.5 m wide.
The pressure of the air is 6 kN/m2. If the plate is maintained at a temperature of 70C,
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estimate the rate of heat removed from the plate. (13 M) BTL5
Tw T
We know , Film temperature Tf
2
70 290
2
Tf 180C
0.799 Kg/m3
= 32.49 10-6 m2 / s
Pr 0.681
K 37.80 10-3 W/mK
Patm
Kinematic viscosity atm (2 M)
Pgiven
1 bar
32.49 10 6
6 103N / m2
Q Atmospheric pressure = 1 bar
6 105 N / m2
32.49 10
6 103 N / m3
We know,
UL
Reynolds number Re
v
6 1
5.145 10 4
Re 1.10 10 4 5 105
Since Re< 5 105 , flow is laminar (4 M)
For plate, laminar flow,
h xL
We know, NUx=
K
hx 1
30.63 [ Q L = 1 m]
37.80 103
We know
h 2 1.15
(2 M)
h 2.31 W/m2K
We know
Heat transferred Q h A (T Tw )
2.31 (1 0.5) (563 343)
Q 254.1 W
Air at 15C, 30 km/h flows over a cylinder of 400 mm diameter and 1500 mm height with
surface temperature of 45C. Calculate the heat loss. (13 M) BTL5
5 Tw T
Film temperature Tf
2
Tf 30C
UD
Reynolds Number Re =
v
8.33 0.4
16 106
NU 451.3
We know that,
hD
Nusselt Number NU =
K
h 0.4
451.3 =
26.75 10-3
h = 30.18 W/m2K (4 M)
Air at 30C, 0.2 m/s flows across a 120W electric bulb at 130C. Find heat transfer and power
lost due to convection if bulb diameter is 70 mm. (13 M) BTL5
Tw T
1. Film temperature Tf
2
130 30
2
Tf 80C
Properties of air at 80C:
= 1 Kg/m3
= 21.09 10-6 m2 / s
Pr = 0.692
K = 30.47 10-3 W/mK
We know
UD
Reynolds number Re =
0.2 0.070
663.82
21.09 103
Re 663.82 (4 M)
We know
Nusselt Number Nu = 0.37 (Re)0.6
= 0.37 (663.82)0.6
Nu = 18.25
We know
hD
Nusselt number Nu
K
h 0.070
18.25 =
30.47 10-3
h = 7.94 W/m2K (4 M)
Heat transfer coefficient h = 7.94 W/m2 K
We know
h 4 r 2 [Tw T ] [ Q A = 4 r 2 ]
2
0.070
7.94 4 (130 30)
2
Heat transfer Q2 12.22 W
Q2
2. % of heat lost = 100
Q1
12.22
100
120
10.18% (5 M)
Air at 40C flows over a tube with a velocity of 30 m/s. The tube surface temperature is 120C.
Calculate the heat transfer for the following cases. 1. Tube could be square with a side of 6
cm. 2. Tube is circular cylinder of diameter 6 cm.(13 M) BTL 5
Tw T
Film temperature Tf
2
120 40
2
7 Tf 80C
Properties of air at 80C:
= 1 Kg/m3
(2 M)
= 21.09 10-6 m2 / s
Pr 0.692
K = 30.47 10-3 W/mK
30 0.06
21.09 10 6
Re 0.853 105
Nusselt Number Nu = C (Re)n (Pr)0.333
For square, n = 0.675
(4 M)
C = 0.092
Nu = 0.092 (0.853 105 )0.675 (0.692)0.333
Nu = 173.3
hL
We know that, NU =
K
h 0.06
173.3
30.47 103
Heat transfer coefficient h = 88 W/m2K
Case (ii)
Tube diameter D = 6cm = 0.06 m
UD
Reynolds number Re =
30 0.06
(2 M)
21.09 10 6
Re 0.853 105
Nusselt number Nu = C (ReD )m (Pr)0.333
Re value is 0.853 105 , so corresponding C and m values are 0.0266 and 0.805 respectively.
h 0.06
219.3
30.47 10-3
h = 111.3 W/m2K
Heat transfer coefficient h = 111.3 W/m2K (2 M)
When 0.6 Kg of water per minute is passed through a tube of 2 cm diameter, it is found to be
8
heated from 20C to 60C. The heating is achieved by condensing steam on the surface of the
tube and subsequently the surface temperature of the tube is maintained at 90C. Determine
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the length of the tube required for fully developed flow. (13 M) BTL5
Tmi Tmo
Bulk mean temperature Tm
2
20 60
2
Tm 40C
Properties of water at 40C:
= 995 Kg/m3
= 0.657 10 -6m2 / s
Pr = 4.340
K = 628 10 -3 W/mK
CP 4.178 KJ/KgK = 4178 J/KgK
Mass flow rate m = A U
m
U=
A
0.01
=
995 (0.02)2
4
Velocity U = 0.031 m/s (4 M)
hD
NU
K
h 0.02
3.66 =
628 10-3
h = 114.9 W/m2K
Heat transfer Q = mCP t
= mCP (Tmo Tmi )
= 0.01 4178 (60-20)
Q = 1671.2 W (2 M)
We know that Q = h A
= h D L (Tw Tm )
= 1671.2 =114.9 0.02 L (90-40)
L = 4.62m (5 M)
Water at 50C enters 50 mm diameter and 4 m long tube with a velocity of 0.8 m/s. The tube
wall is maintained at a constant temperature of 90C. Determine the heat transfer coefficient
and the total amount of heat transferred if exist water temperature is 70C. (13 M) BTL5
Tmi Tmo
Bulk mean temperature Tm
2
50 70
2
Tm 60C
9 Properties of water at 60C:
= 985 Kg/m3
= 0.478 10-6m2 / s
Pr 3.020
K = 651.3 10-3 W/mK
Let us first determine the type of flow:
UD
Re
0.8 0.05
=
0.478 10-6
Re 8.36 104
Since Re > 2300, flow is turbulent (4 M)
L 4
80
D 0.05
L
80 > 60
D
Re = 8.36 10 4 10,000
Pr 3.020 0.6 < Pr < 160
L
ratio is greater than 60. Re value is greater than 10,000 and Pr value is in between 0.6 and 160
D
so, (3 M)
Nusselt number NU = 0.023 (Re)0.8 (Pr)n
Air at 333K, 1.5 bar pressure, flow through 12 cm diameter tube. The surface temperature of
the tube is maintained at 400K and mass flow rate is 75 kg/hr. Calculate the heat transfer
10 rate for 1.5 m length of the tube. (13 M) BTL5
0.020 = 1.060 D2 U
4
0.020 = 1.060 (0.12)2 U
4
U = 1.668 m/s
UD
(1) Re =
1.668 0.12
18.97 10 -6
Re = 10551.3 (2 M)
Since Re > 2300, so flow is turbulent
Nu = 32.9 (3 M)
hD
We know Nu =
K
h 0.12
32.9 =
28.96 10-3
h = 7.94 W/m2K
Heat transfer rate Q = h A (Tw Tm )
h ( D L) (Tw Tm )
7.94 ( 0.12 1.5) (127 60)
Q 300.82 W (3+3 M)
A vertical plate of 0.7 m wide and 1.2 m height maintained at a temperature of 90ºC in a room
at 30ºC. Calculate the convective heat loss. (13 M) BTL4
11 (2M)
Part-C
For a particular engine, the underside of the crank case can be idealized as a flat plat
measuring 80 cm 20 cm. The engine runs at 80 km/hr and the crank case is cooled by air
flowing past it at the same speed. Calculate the loss of heat from the crank case surface of
temperature 75C to the ambient air temperature 25C. Assume the boundary layer becomes
turbulent from the loading edge itself. (15 M) BTL5
Tw T 75 25
Film temperature Tf
2 2
Tf 50C
1 Properties of air at 50C:
= 1.093 Kg/m3 (2 M)
= 17.95 10-6 m2 / s
Pr 0.698
K 28.26 10 3 W/mK
We know
UL
Re ynolds number Re =
v
22.22 0.8
[ Q L = 0.8m]
17.95 106
Re = 9 105
Re 9 105 5 105
Since Re>5 105 , Flow is turbulent (2 M)
Local Nusselt number} NUx = 0.0296 (Re)0.8 (Pt)0.333
NUx = 1524.6
hxL
We know that, NUx
K
hx 0.8
1524.6 [ Q L = 0.8m]
28.26 103
hx 53.85 W/m2K (5 M)
Local heat transfer coefficient} hx = 53.85 W/m2 K
For turbulent flow, flat plate
Average heat transfer coefficient} h = 1.24 hx
h = 1.24 53.85 (3 M)
h = 66.78 W/m2 K
We know,
Q = 534.2 W (3 M)
Air at 30C, 6 m/s flows over a rectangular section of size 300 800 mm. Calculate the heat
leakage per meter length per unit temperature difference. (15 M) BTL5
4A 4 (0.3 0.8)
De
P 2 (0.3 0.8)
Where P - Perimeter = 2 (L+W)
De 0.436 m (3 M)
UDe
Reynolds Number Re =
6 0.436
16 106
Re = 16.3 10 4 (3 M)
Since Re > 2300, flow is turbulent.
For turbulent flow general equation is (Re > 10000)
Nu = 0.023 (Re)0.8 (Pr)n
Assuming the pipe wall temperature to be higher than a temperature. So heating process
n = 0.4
hDe
Nusselt Number Nu =
K
h 0.436
294.96 =
26.75 10-3
Heat leakage per unit per length per unit temperature difference
Q=hP
Q = 39.79 W (4 M)
250 Kg/hr of air are cooled from 100C to 30C by flowing through a 3.5 cm inner diameter
3
pipe coil bent in to a helix of 0.6 m diameter. Calculate the value of air side heat transfer
coefficient if the properties of air at 65C are K = 0.0298 W/mK ; = 0.003 Kg/hr – m ;Pr =
0.003
Kg / s m
3600
1.044 Kg/m3
v 7.98 10 7 m2 / s (2 M)
Mass flow rate in = A U
0.056 1.044 D2 U
4
U = 55.7 m/s
UD
(1) Re =
55.7 0.035
=
7.98 10-7
Re = 2.44 106 (3 M)
h 0.035
2661.7
0.0298
Engine oil flows through a 50 mm diameter tube at an average temperature of 147C. The
flow velocity is 80 cm/s. Calculate the average heat transfer coefficient if the tube wall is
4 maintained at a temperature of 200C and it is 2 m long. (15 M)BTL5
UD
Reynolds number Re =
0.8 0.05
7 106
Re = 5714.2 (5 M)
Since Re < 2300 flow is turbulent
L 2
40
D 0.050
L
10 400
D
For turbulent flow, (Re < 10000)
0.055
0.8 0.33 D
Nusselt number Nu = 0.036 (Re) (Pr) L
0.055
0.050
Nu 0.036 (5714.2) 0.8
(116) 0.33
2
Nu 142.8
hD
We know Nu =
K
h 0.050
142.8 =
133.8 10-3
h = 382.3 W/m2K (5+5 M)
A thin 100 cm long and 10 cm wide horizontal plate is maintained at a uniform temperature
of 150ºC in a long tank full of water at 75ºC. Estimate the rate of heat to be supplied to the
plate to maintain constant plate temperature as heat is dissipated from either side of the plate.
(15M) BTL4
(2M)
Nusselt’s theory of condensation - Regimes of Pool boiling and Flow boiling. Correlations in boiling and
condensation. Heat Exchanger Types - Overall Heat Transfer Coefficient – Fouling Factors - Analysis –
LMTD method - NTU method.
PART * A
Q.No. Questions
surface is due to free convection and mixing induced by bubble growth and detachment.
Write short note on drop wise condensation. [April 2000 MU Oct 2000 MU] BTL2
7 In drop wise condensation the vapour condenses into small liquid droplets of various sizes
which fall down the surface in a random fashion.
18 There are many special purpose heat exchangers called compact heat exchangers. They are
generally employed when convective heat transfer coefficient associated with one of the fluids is
much smaller than that associated with the other fluid.
We know that the temperature difference between the hot and cold fluids in the heat exchanger
varies from point in addition various modes of heat transfer are involved. Therefore based on
concept of appropriate mean temperature difference, also called logarithmic mean temperature
19 difference, also called logarithmic mean temperature difference, the total heat transfer rate in the
heat exchanger is expressed as
Part- B
following, 1. Power required to boil the water, 2. Rate of evaporation, 3. Critical heat flux.
(13 M) BTL4
At 100C, Enthalpy of evaporation hfg = 2256.9 kj/kg, hfg = 2256.9 103 j/kg
3
Q g (1 v ) Cpl T
Heat flux l hfg
a Csf hfgPr1.7
Q
(1) 281.57 106 2256.9 103
A
0.5
9.81 961 597
58.8 10 3
3
4216 T
.013 2256.9 10 (1.74)1.7
Q
Heat flux 151.1 10 3 W/m 2
A
Heat transfer Q = 151.1 10 3 A
151.1 103 d2
4
151.1 103 (0.38)2
4
Q 17.1 10 W3
Q = 17.1 103 = p
Q = m hfg
Q 17.1 103
m
hfg 2256.9 103 (4 M)
m .0075 kg / s
Q g (l - )
0.18 hfg 0.25
A v2
Water is boiled at the rate of 24 kg/h in a polished copper pan, 300 mm in diameter, at
atmospheric pressure. Assuming nucleate boiling conditions calculate the temperature of the
bottom surface of the pan. (13 M) BTL4
At 100C
1
v
vg
1
Density of vapour, (3 M)
1.673
v 0.597 kg/m3
Q mhg
A A
58.8 103 N/ m
Q
Substitute, l, hfg, l, v, , Cpl, hfg, and Pr values in Equation (1)
A
4216 T
0.825
75229.7
T(.56)3 .825
T .056 = 0.937
T - 16.7 (5 M)
We know that
Excess temperature T = Tw Tsat
16.7 = Tw 100C.
Tw 116.7C
Water is boiling on a horizontal tube whose wall temperature is maintained ct 15C above the
saturation temperature of water. Calculate the nucleate boiling heat transfer coefficient.
Assume the water to be at a pressure of 20 atm. And also find the change in value of heat
transfer coefficient when, The temperature difference is increased to 30C at a pressure of 10
atm, The pressure is raised to 20 atm at T = 15C (13 M) BTL4
h 18765 w/m2K (2 M)
= 18765 100.4
Case (i)
Case (ii)
P = 20 bar; T = 15C
h 18765 W/m2K
Dry saturated steam at a pressure of 3 bar, condenses on the surface of a vertical tube of
height 1m. The tube surface temperature is kept at 110C. Calculate the following, 1.
Thickness of the condensate film, 2. Local heat transfer coefficient at a distance of 0.25m. (13
M) BTL4
Answer: Page 3.22- Dr.S.Senthil
4
Properties of steam at 3 bar
From steam table R.S. Khurmi steam table Page No.10)
Tsat 133.5C
hfg 2163.2 kj/kg = 2163.2 103 j/kg
Tw Tsat
We know that Tf
2
110+133.5
Film temperature =
2
Tf = 121.75C
Properties of saturated water at 121.75C
= 945 kg/m3
= 0.247 10-6m2 / s
(4 M)
k = 685 10-3 W/mk
= = 945 0.247 10-6
k
Local heat transfer coefficient hx
x
635 103
hx
1.18 10 4 (5 M)
hx 5775.2 W/m K 2
A vertical tube of 65 mm outside diameter and 1.5 m long is exposed to steam at atmospheric
pressure. The outer surface of the tube is maintained at a temperature of 60C by circulating
5
cold water through the tube. Calculate the following, 1. The rate of heat transfer to the
coolant, 2. The rate of condensation of steam. (13M) BTL4
Enthalpy of evaporation
We know
Tw Tsat
Film temperature Tf
2
60 100
2
Tf 80C
- 974 kg/m3
= 0.364 10-6 m2 / s
k = 668.7 10-3 W / mK (4 M)
= = 974 0.364 10 -6
0.25
668.7 103 3 (974)2 9.81 2256.9 103
1.13
6
354.53 10 1.5 100 60 (2 M)
h 4684 W/m k.2
Q hAT
= hA(Tsat Tw )
= h D L (Tsat Tw )
= 4.684 .065 1.5 100-60
Q = 57.389 W
4m
Reynolds Number Re
p P = Perimeter = D = 0.0065 = 0.204 m
Where
4 .0254
Re
0.204 354.53 106 (5 M)
Re = 1406.3 < 1800
A vertical flat plate in the form of fin is 500m in height and is exposed to steam at
atmospheric pressure. If surface of the plate is maintained at 60C. calculate the following. 1.
The film thickness at the trailing edge, 2. Overall heat transfer coefficient, 3. Heat transfer
rate, 4. The condensate mass flow rate. Assume laminar flow conditions and unit width of the
plate. (13 M) BTL4
Answer: Page 3.37- Dr.S.Senthil
6
Tw Tsat
Film temperature Tf
2
60 100
2
Tf 80C
- 974 kg/m3
v 0.364 106 m2 / s
354.53 106 Ns / m2 (3 M)
1. Film thickness x
Where, X = L = 0.5 m
The factor 0.943 may be replace by 1.13 for more accurate result as suggested by Mc Adams
0.25
(668.7 103 )3 (974)2 9.81 2256.9 103
1.13
354.53 106 1.5 100 60 (3 M)
h 6164.3 W/m k. 2
Q hA(Tsat Tw )
= h L W (Tsat Tw )
(2 M)
= 6164.3 0.5 1 100-60
Q = 123286 W
We know
Q m hfg
Q
m
hfg
(2 M)
1.23.286
m
2256.9 103
m 0.054 kg/s
A horizontal tube of outer diameter 2.2 cm is exposed to dry steam at 100C. The pipe
surface is maintained at 62C by circulating water through it. Calculate the rate of formation
of condensate per meter length of the pipe. (13 M) BTL4
Answer: Page 3.54- Dr.S.Senthil
Tw Tsat
Tf
2
62+100
Film temperature =
2
Tf 81C 80C
7
974 kg/m3
= .364 10-6 m2 / s
k = 668.7 10-3 W/mk (3 M)
= = 974 .364 10 -6
We know
Heat transfer Q
hA (Tsat Tw )
h DL (Tsat Tw )
8783.4 2.2 10 2 1 (100 - 62) (3 M)
Q L = 1m
Q = 23.068.5 W
We know , Q = mhfg
Q
m
hfg
23.0685
m 0.010 kg/s (3 M)
2256.9 103
m = 0.010 kg/s
In a counter flow double pipe heat exchanger, oil is cooled from 85C to 55C by water
entering at 25C. The mass flow rate of oil is 9,800 kg/h and specific heat of oil is 2000 j/kg K.
the mass flow rate of water is 8,000 kg/h and specific heat of water is 4180 j/kg K. Determine
the heat exchanger area and heat transfer rate for an overall heat transfer coefficient of 280
W/m2 K. (13 M) BTL4.
8
Answer: Page 3.37- Dr.S.Senthil
Heat lost by oil Hot fluid = Heat gained by water cold fluid
Qh = Qc
Q UA (T)m........1
(T1 t1 ) - (T2 t 2 )
( T)m
T t
In 1 1
T2 t 2
From HMT data book Page No.154
(2 M)
(85 42.5) - (55 25)
( T)m
85 42.5
In
55 25
( T)m 35.8C
(1) Q = UA (T)m
162 103 280 A 35.8 (3 M)
A = 16.16 m2
Water flows at the rate of 65 kg/min through a double pipe counter flow heat exchanger.
Water is heated from 50C to 75C by an oil flowing through the tube. The specific heat of
the oil is 1.780 kj/kg K. The oil enters at 115C and leaves at 70C. The overall heat transfer
9 coefficient is 340 W/m2 K. Calculate the following, 1. Heat exchanger area, 2. Rate of heat
transfer (13 M) BTL4
Answer: Page 3.86- Dr.S.Senthil
Q = 113 103 W
We know
(T1 t1 ) (T2 t 2 )
( T)m
T t
In 1 1
T2 t 2
From HMT data book Page No.154
(3 M)
(115 75) (70 50)
(T)m
115 75
In
70 50
( T)m 28.8C
In a double pipe heat exchanger hot fluid with a specific heat of 2300 J/kg K enters at 380C
and leaves at 300C. cold fluid enters at 25C and leaves at 210C. Calculate the heat
exchanger area required for
10
1. Parallel flow 2. Counter flow
Take overall heat transfer coefficient is 750 w/m2 K and mass flow rate of hot fluid is 1 kg/s.
(13 M) BTL4
Case (i)
For parallel flow
(T1 t1 ) (T2 t 2 )
( T)m
T t
In 1 1
T2 t 2
From HMT data book Page No.154
(380 25) (300 210)
(T)m
380 25
In
300 210
( T)m 193.1C
Q U A (T)m
(T1 t 2 ) (T2 t1 )
( T)m
T t
In 1 2
T2 t1
From HMT data book Page No.154
(5 M)
(380 210) (300 25)
(T)m
380 210
In
300 25
( T)m 218.3C
We know that,
Part –C
A nickel wire carrying electric current of 1.5 mm diameter and 50 cm long, is submerged in a
water bath which is open to atmospheric pressure. Calculate the voltage at the burn out
point, if at this point the wire carries a current of 200A. (15 M) BTL4
Answer: Page 3.9- Dr.S.Senthil
hfg 2256.9 kj / kg
hfg = 2256.9 103 j/kg
v g 1.673m3 / kg
1 1
v 0.597 kg/m3
g 1.673
1
= Surface tension for liquid – vapour interface
At 100C
Q g (l - v)0.25
0.18 hfg v 1 (5 M)
A v2
Q
(1) 0.18 2256.9 103 0.597
A
0.25
58.8 10 3 9.81 (961 .597)
(5 M)
.5972
Q
1.52 106 W/m2
A
Q V I
A A
V 200
1.52 106 Q A = dL
dL (5 M)
V 200
1.52 106 =
1.5 10-3 .50
V 17.9 volts
A heating element cladded with metal is 8 mm diameter and of emissivity is 0.92. The element
is horizontally immersed in a water bath. The surface temperature of the metal is 260C
under steady state boiling conditions. Calculate the power dissipation per unit length for the
heater. (15 M) BTL4
Answer: Refer class notes
T Tw Tsat
Excess temperature,
T 260 100
Tw Tsat
Film temperature Tf =
2
260 100
2
Tf 180C
v 5.16 kg/m3
K v 32.68 10 3 w/mK
(5 M)
Cpv = 2.709 kj/kgK =2709 j/kg K
v = 15.10 10-6 Ns/m2
In film pool boiling heat is transferred due to both convection and radiation.
3
Heat transfer coefficient h = hconv hrad 1
4
K 3v v ( v v ) g hfg 0.4 Cpv T
0.25
hconv 0.62
vDT
3
1 h 421.02 (20)
4
h 436.02 W/m2K
Or
Power dissipation = 1753.34 W/m. (2 M)
Steam at 0.080 bar is arranged to condense over a 50 cm square vertical plate. The surface
temperature is maintained at 20C. Calculate the following.
Tw Tsat
Film temperature Tf
2
20+41.53
=
2
Tf 30.76C
997 kg/m3
0.83 10-6 m2 / s
k 612 10-3 W / mK (2 M)
p v 997 0.83 10 6
827.51 10 6 Ns / m2
a. Film thickness
We know for vertical surfaces
0.25
4 K x (Tsat Tw )
x
g hfg 2
(From HMT data book Page No.150) (2 M)
6 3
4 827.51 10 612 10 .25 (41.53 20)100
x
9.81 2403.2 103 997 2
x 1.40 104 m
k
hx
x
612 10 3
hx (3 M)
1.46 10 4
hx 4,191 W/m2K
The factor 0.943 may be replaced by 1.13 for more accurate result as suggested by Mc adams
0.25
k 3 2g hfg
h 0.943
L Tsat Tw
Where L = 50 cm = .5 m
0.25
(612 103 )3 (997)2 9.81 2403.2 103
h 1.13
827.51 106 .5 41.53 20 (2 M)
h 5599.6 W/m2k
d. Heat transfer (Q), We know , Q = hA(T sat – Tw)
h A (Tsat Tw )
5599.6 0.25 (41.53 20 (3 M)
Q 30.139.8 W
Tw Tsat
Film temperature Tf
2
85 115.2
2
Tf 100.1C
0.25
k 3 2g hfg
h 1.13
L(T T )
sat w
0.25
(680.4 103 )3 (961)2 9.81 2215.8 103
h 1.13
281.57 106 l (115.2 85) (2 M)
h 5900L-0.25 ........1
Heat transfer Q
m hfg
0.0180 kg/s 2215.8 103 j/kg
= 39.8 103 j/s
Q = 39.8 103 W
We know that ,
Q hA(Tsat Tw )
39.8 103 h DL (Tsat Tw ) (3 M)
39.8 103 h .25 L (115.2 85)
Substitute h value
2. Film thickness
0.25
4 Kx(Tsat Tw )
x
g h 2
fg
x L 0.18 m
4 .0180
Re
0.785 281.57 106 (5 M)
Re 325.7 < 1800
In a refrigerating plant water is cooled from 20C to 7C by brine solution entering at -2C
and leaving at 3C. The design heat load is 5500 W and the overall heat transfer coefficient is
800 W/m2 K. What area required when using a shell and tube heat exchanger with the water
making one shell pass and the brine making two tube passes. (15 M)- BTL4
Answer: Page 3.112, Dr.S.Senthil
Shell and tube heat exchanger – one shell pass and two tube passes
For shell and tube heat exchanger or cross heat exchanger.
( T)m
(T1 t 2 ) (T2 t1)
T t
In 1 2
T2 t1
5
(20-3)-(7 +2)
=
20-3
In
7+2
(5 M)
(T)m 12.57C
t 2 t1 32 5
Xaxis Value P =
T1 t1 20 2 22
P 0.22
(5 M)
T T 20 7 13
Curve value = R= 1 2
t 2 t1 32 5
R = 2.6
Xaxis value is 0.22 curve value is 2.6 corresponding Yaxis value is 0.94
1 Q F U A (T)m
5500 0.94 800 A 12.57 (2 M)
A 0.58 m2
UNIT IV RADIATION
Black Body Radiation – Grey body radiation - Shape Factor – Electrical Analogy – Radiation Shields.
Radiation through gases.
PART * A
Q.No. Questions
Define emissive power [E]. [Oct. 97, M.U.] [Oct. 2000 M.U.] BTL1
2 The emissive power is defined as the total amount of radiation emitted by a body per unit time
and unit area. It is expressed in W/m2.
Radiation transmitted
Transmissivity
Incident radiation
What is black body? [April.97, April 99, M.U.] BTL2
2. For a prescribed temperature and wave length, no surface can emit more energy than black
body.
State Planck’s distribution law. [Oct. 97, April 2000, M.U.] BTL2
The relationship between the monochromatic emissive power of a black body and wave length of
a radiation at a particular temperature is given by the following expression, by Planck.
C1 5
Eb
C2
e T 1
8
= Wave length – m
c1 = 0.374 10-15 W m2
c2 = 14.4 10-3 mK
State Wien’s displacement law. BTL2
The Wien’s law gives the relationship between temperature and wave length corresponding to the
maximum spectral emissive power of the black body at that temperature.
9
mas T = c3
Where c3 = 2.9 10-3 [Radiation constant]
Eb T4
Eb = T4
Where Eb = Emissive power, w/m2
= Stefan. Boltzmann constant
= 5.67 10-8 W/m2 K 4
T = Temperature, K
E
Emissivity
Eb
12 If a body absorbs a definite percentage of incident radiation irrespective of their wave length, the
body is known as gray body. The emissive power of a gray body is always less than that of the
black body.
E1 E2 E3
13 ,
1 2 3
It also states that the emissivity of the body is always equal to its absorptivity when the body
remains in thermal equilibrium with its surroundings.
Define intensity of radiation (Ib). [Nov. 96, Oct. 98, 99 M.U.] BTL1
It is defined as the rate of energy leaving a space in a given direction per unit solid angle per unit
14 area of the emitting surface normal to the mean direction in space.
Eb
In
State Lambert’s cosine law. BTL1
15 It states that the total emissive power E b from a radiating plane surface in any direction
proportional to the cosine of the angle of emission
Eb cos
What is the purpose of radiation shield? [Apr. 99, Oct. 99 Apr.2001 M.U.] BTL2
16 Radiation shields constructed from low emissivity (high reflective) materials. It is used to reduce
the net radiation transfer between two surfaces.
What is meant by shape factor? [M.U. EEE, Oct. 97, Apr. 98, Oct 2001 M.U.] BTL2
19 The shape factor is defined as the fraction of the radiative energy that is diffused from on surface
element and strikes the other surface directly with no intervening reflections. It is represented by
Fij. Other names for radiation shape factor are view factor, angle factor and configuration factor.
What are the assumptions made to calculate radiation exchange between the surfaces?
BTL2
20 1. All surfaces are considered to be either black or gray
2. Radiation and reflection process are assumed to be diffuse.
3. The absorptivity of a surface is taken equal to its emissivity and independent of
temperature of the source of the incident radiation.
Part*B
C1 5
Eb
C2
e T 1
Where
c1 = 0.374 10-15 W m2
c2 = 14.4 10-3 mK
= 1 10-6 m [Given]
(Eb)real = T4
Where = Emissivity = 0.85
A black body of 1200 cm2 emits radiation at 1000 K. Calculate the following:
1. Energy emission Eb = T4
[From HMT data book, Page No.71]
Eb = 6804 W (3 M)
Eb
In
56.7 103 W / m2
= (5 M)
In = 18,048 W/m2
2.9 10-3
max =
3000
max = 2.9 10-6 m (5 M)
max = 2.9 [ Q 1 = 10 -6 m]
Assuming sun to be black body emitting radiation at 6000 K at a mean distance of 12 1010
m from the earth. The diameter of the sun is 1.5 109 m and that of the earth is 13.2 106
m. Calculation the following. (i) Total energy emitted by the sun, (ii) The emission received
per m2 just outside the earth’s atmosphere, (iii) The total energy received by the earth if no
radiation is blocked by the earth’s atmosphere, (iv) The energy received by a 2 2 m solar
collector whose normal is inclined at 45 to the sun. The energy loss through the atmosphere
is 50% and the diffuse radiation is 20% of direct radiation. (13 M)BTL4
3 = 5.67 10-8 W / m2 K 4 ]
Eb = 73.4 10 6 W/m2
Area of sun A 1 4 R12
2
1.5 109
= 4
2
A1 7 1018 m2
R = 12 1010 m
Area, A = 4 R2
= 4 (12 1010 )2
A = 1.80 1023 m2
The radiation received outside the earth atmosphere per
m2 (3 M)
Eb
=
A
5.14 1026
=
1.80 1023
= 2855.5 W/m2
3. Energy received by the earth:
Earth area = (D2 )2
4
= [13.2 10 6 ]2
4
Earth area = 1.36 10 4m2
100 - 50 = 50%
= 0.50
Energy received by the earth
0.50 2855.5
1427.7 W/m2 ......(1)
142.7 285.5
1713.2 W/m2
2.82 1713.2
(2 M)
4831.2 W
A large enclosure is maintained at a uniform temperature of 3000 K. Calculate the
following, (i) Emissive power, (ii) The wave length 1 below which 20 percent of the emission
is concentrated and the wave length 2 above which 20 percent of the emission is
concentrated, (iii) The maximum wave length, (iv) Spectral emissive power, (v) The
irradiation incident. (13 M)BTL4
1. Emissive power Eb = T4
Eb(0-1T)
0.20 , corresponding
T4
1T = 2666 K
[From HMT data book, Page No.72]
1T 2666 K
2666
1 =
3000
1 0.88
The wave length 2 corresponds to the lower limit, containing 20% of emitted radiation.
Eb(0-1T)
(1 0.20)
T4
Eb(0-1T)
0.80, corresponding
T4
2T 6888 K (3 M)
6888
2 =
3000
2 2.2
2.9 10-3
max =
3000
= 9.6 10-7m (2 M)
max 0.96 10 6 m
C1max 5
Eb [From HMT data book, Page No.71]
C2
e T 1
0.374 10 0.96 10
5
15 6
Eb
14.4 10 3
6 (3 M)
e
0.96 10 3000 1
Eb = 3.1 1012 W/m2
5. Irradiation:
The irradiation incident on a small object placed within the enclosure may be treated as
equal to emission from a black body at the enclosure surface temperature.
A furnace wall emits radiation at 2000 K. Treating it as black body radiation, calculate, (i)
Monochromatic radiant flux density at 1m wave length, (ii) Wave length at which emission
is maximum and the corresponding emissive power., (iii) Total emissive power (13 M)BTL4
c1 5
Eb [From HMT data book, Page No.71]
C2
e T 1
2.9 10 3
max
T
2.9 10 3
= 1.45 10 6 m
2000
max 1.45
c1max 5
Eb
C2
T
e max 1
5
0.374 10 15 1.45 10 6
14.4 10 3 (4 M)
6
e
1.45 10 2000 1
4.09 1011 W / m2
Eb = T4
5.67 108 W / m2 K 4
Eb = 5.67 10-8 (2000)4 (5 M)
Eb 907.2 103 W/m2
The temperature of a black surface 0.25 m2 of area is 650C. Calculate, (i) 1. The total rate
of energy emission, (ii) 2. The intensity of normal radiation, (iii) The wavelength of
maximum monochromatic emissive power. (13 M)BTL4
Emissive power Eb = T4
2. We know
Eb
Intensity In
10.28 103
= (3 M)
In = 3274.7 W
Calculate the heat exchange by radiation between the surfaces of two long cylinders having
radii 120mm and 60mm respectively. The axis of the cylinder are parallel to each other. The
inner cylinder is maintained at a temperature of 130C and emissivity of 0.6. Outer cylinder
is maintained at a temperature of 30C and emissivity of 0.5. (13 M)BTL4
Q A T14 T2 4 .....(1)
[From equation No.27]
1
where
1 A1 1
1
1 A 2 2
1
= [Q A DL]
7 1 D1L 2 1
1
0.6 D2L 2 0.5
1
= [ Q L1 L 2 1]
1 0.12 1
1
0.6 0.24 0.5
0.46
(1)
Q12 0.46 5.67 10 8 D1 L (403)4 (303)4
= 0.46 5.67 10 8 0.12 1 (403)4 (303)4
(13 M)
Q12 176.47 W
Emissivities of two large parallel plates maintained at 800C and 300C are 0.5 respectively.
Find net radiant hat exchange per square metre for these plates. Find the percentage
8 reduction in heat transfer when a polished aluminium radiation shield of emissivity 0.06 is
placed between them. Also find the temperature of the shield. (13 M)BTL4
Heat exchange between two large parallel plates without radiation shield is given by
Q32 A [T3 4 T2 4 ]
1
Where =
1 1
1
3 2
A T3 4 T2 4
Q32 .....(B)
1 1
1
3 2
Substituting T3 value in equation (A) (or) equation (B), Heat transfer with radiation shield
Q13
1895.76 W/m2
A
Heat transfer with radiation shield
Q13
1.89kW / m2 ......(2)
A
Find the relative heat transfer between two large plane at temperature 1000 K and 500 K
when they are 1. Black bodies 2. Gray bodies with emissivities of each surface is 0.7.
(13 M)BTL4
Q A T14 T2 4
For black bodies, 1
Q = A T14 T2 4
Q
5.67 108 (1000)4 (500)4
A
(5 M)
Q
53.15 103 W / m2
A
1
1 1
1
1 2
1
=
1 1
1
0.7 0.7
0.538 (8 M)
Q 0.538 A 5.67 10 (1000) (500)
8 4 4
Q
28.6 103 W / m2
A
Two parallel plates of size 3 m 2 m are placed parallel to each other at a distance of 1 m.
One plate is maintained at a temperature of 550C and the other at 250C and the
emissivities are 0.35 and 0.55 respectively. The plates are located in a large room whose
walls are at 35C. If the plates located exchange heat with each other and with the room,
calculate. (i) Heat lost by the plates, (ii) Heat received by the room. (13 M)BTL4
Area A1 = 3 2 = 6 m2
A1 A 2 6m2
10
Since the room is large A 3
1 1 1 0.35
0.309
1A1 0.35 6
1 2 1 0.55
0.136 (2 M)
2 A 2 0.55 6
1 3
0 [ Q A 3 ]
3 A3
1 3 1-1 1 2
Apply 0, 0.309, 0.136 values in electrical network diagram.
3 A3 1A1 2A2
To find shape factor F12 refer HMT data book, Page No.78.
b 3
X 3
c 1
(3 M)
a 2
Y 2
c 1
X value is 3, Y value is 2, corresponding shape factor [From
table]
F12 = 0.47
F12 0.47
We know that,
F11 + F12 + F13 = 1
But, F11 = 0
F13 1 F12
F13 1 0.47 (2 M)
F13 0.53
We know F22 = 0
F23 1 F21
F23 1 F12
(2 M)
F13 = 1 - 0.47
F23 0.53
1 1
0.314 ....(1)
A1F13 6 0.53
1 1
0.314 ....(2) (2 M)
A 2F23 6 0.53
1 1
0.354 ....(3)
A1F12 6 0.47
Eb T 4
Eb1 T14
= 5.67 10 -8 823
4
Eb2 T2 4
= 5.67 10 -8 823
4
At Node J1:
Eb1 J1 J2 J1 Eb3 J1
0
0.309 1 1
A1F12 A1F13
[From diagram]
At node j2
J1 J2 Eb3 J2 Eb2 J2
0
1 1 0.136
A1F12 A 2F23
J2 4.73 103 W / m2
J1 10.73 103 W / m2
V
Lm 3.6
A
12
= 3.6
25
Lm 1.72 m
CO CCO 0.18
2 2
From HMT data book, Page No.91, we can find correction factor for CO2.
CCO2 1.2
From HMT data book, Page No.92, we can find emissivity of H 2O.
From graph, Emissivity of H2O = 0.15
H O 0.15
2
(3 M)
PH2O P 0.1 3 PH O P
1.55 2 1.55,PH2O Lm 0.172.
2 2 2
From HMT data book, Page No.94, we can find correction factor for H 2O.
CH2O 1.58
CH2O 1.58
H2O CH2O 0.15 1.58
H O CH O 0.237 ........(2)
2 2
PH2O 0.1
0.285
PH2O PCO2 0.1 0.25
PH2O
0.285
PH2O PCO2
PCO2 Lm PH2O Lm 0.25 1.72 0.1 1.72 (3 M)
= 0.602.
From HMT data book, Page No.95 we can find correction factor for mixture of CO2 and
H2O.
0.045 ..........(3)
Part*C
The sun emits maximum radiation at = 0.52. Assuming the sun to be a black body,
calculate the surface temperature of the sun. Also calculate the monochromatic emissive
power of the sun’s surface. [April 98, M.U.] (15 M)BTL4
c1 5
Eb
C2
e T 1
(5 M)
Two concentric spheres 30 cm and 40 cm in diameter with the space between them
evacuated are used to store liquid air at - 130C in a room at 25C. The surfaces of the
spheres are flushed with aluminium of emissivity = 0.05. Calculate the rate of evaporation
of liquid air if the latent heat of vaporization of liquid air is 220 kJ/kg. (15 M)BTL4
1
Where
1 A1 1
1
2 1 A 2 2
1
1 4 r12 1
2
1
0.05 4 r2 0.05
[ Q 1 2 0.05;A 4 r 2 ]
(5 M)
1
=
1 (0.15)2 1
1
0.05 (0.20)2 0.05
0.032
(5 M)
Emissivities of two large parallel plates maintained at T1 K and T2 K are 0.6 and 0.6
respectively. Heat transfer is reduced 75 times when a polished aluminium radiation shields
3
of emissivity 0.04 are placed in between them. Calculate the number of shields required. (15
M)BTL4
A [T14 T2 4 ]
Qin = .......(1)
1 1 2n
(n 1)
1 2 s
Heat transfer without shield, i.e., n=0 (5 M)
A [T T2 ]
4 4
(1) Q12 = 1
.......(2)
1 1
1
1 2
Heat transfer is reduced 75 times
Qwithout shield
75
Qwith shield
(5 M)
Q12
75
Q13
A [T14 T2 4 ]
1 1
1
(2) 1 2
75
(1) A [T14 T2 4 ]
1 1 2n
(n 1)
1 2 s
1 1 2n
(n 1)
1 2 s
75
1 1
1
1 2
1 1 2n
(n 1)
0.6 0.6 0.04 = 75
1 1
1
0.6 0.6
3.33 50n (n 1)
75
2.33
50n n-1 = 171.67
49n - 1 = 171.67 (5 M)
49n = 172.67
n = 3.52 4
n=4
The inner sphere of liquid oxygen container is 40 cm diameter and outer sphere is 50 cm
diameter. Both have emissivities 0.05. Determine the rate at which the liquid oxygen would
evaporate at -183C when the outer sphere at 20C. Latent heat of oxygen is 210 kJ/kg. (15
M)BTL4
1
where (5 M)
1 A1 1
1
4 1 A 2 2
1
= [ Q A = 4 r 2 ]
1 4 r12 1
2
1
0.05 4 r2 0.05
1
=
1 r 1
2
1
1 (5 M)
0.05 r 0.05
2
2
1
1 (0.20)2 1
2
1
0.05 (0.25) 0.05
0.031
[Negative sign indicates heat is transferred from outer surface to inner surface.]
Heat transfer
Rate of evaporation =
Latent heat
6.45 W
210 103 J/kg
6.45 J/s
210 103 J / kg
Emissivities of two large parallel plates maintained at 800C and 300C are 0.3 and 0.5
respectively. Find the net radiant heat exchange per square meter of the plates. If a polished
aluminium shield ( = 0.05) is placed between them. Find the percentage of reduction in heat
transfer. (15 M)BTL4
1
5 1 1
1
1 2
1
=
1 1
1
0.3 0.5
0.230
Q13 A [T14 T2 4 ]
1
where (5 M)
1 1
1
1 3
A [T14 T3 4 ]
Q13 .....(A)
1 1
1
1 3
1
Where =
1 1
1
3 2
A T3 4 T2 4
Q32 .....(B)
1 1
1
3 2
A [T14 T3 4 ] A [T3 4 T2 4 ]
=
1 1 1 1
1 1
1 3 3 2
(1073)4 - (T3 4 ) (T3 4 ) (573)4 ]
=
1 1 1 1
1 1
0.3 0.05 0.3 0.05 (5 M)
(1073)4 (T3 4 ) (T3 4 ) (573)4
22.3 21
2.78 10 21T3 22.3T3 4 2.4 1013
13 4
8
A (1073) (913.8)
4 4
5.67 10
Heat transfer with
Q
radiation shield 13 1 1
1
0.3 0.05
Q13
1594.6 W / m2 ......(2)
A
Q.No. Questions
State Fick’s law of diffusion. AU June 06, May’05, Dec’04, Oct’97,99, 2000 & Apr’98. BTL2
The diffusion rate is given by the Fick’s law, which states that molar flux of an element per unit area
is directly proportional to concentration gradient.
ma dCa
Dab
A dx
7 where,
ma kg -mole
Molar flux,
A s-m2
Dab Diffusion coefficient of species a and b, m2 / s
dCa
concentration gradient, kg/m3
dx
hm x
11 Sc
Dab
hm Mass transfer coefficient, m/s
Dab Diffusion coefficient, m2 / s
x Length, m
Part * B
d2Ca
0
dx 2
1 Integrating above equation
(3 M)
dCa
C1
dx
Ca = C1x C2 ..........(2)
At, x = L
Ca1 = C2
Ca2 = C1L + C2
Ca2 = C1L + Ca1
C Ca1
C1 a2
L
Substituting C1,C2 values in equation (2) (3 M)
Ca2 Ca1
(2) Ca1 x Ca1
L
From Fick’s law we know
ma dCa
Molar flux, Dab (3 M)
A DX
Ma d Ca2 Ca1
Dab x Ca1
A dx L
m kg-mole
where, a Molar Flux -
A s-m2
m2
Dab diffusion coefficient - 2
S
kg-mole
Ca1 Concentrations at inner side -
m3
L – Thickness, For cylinders.
L r2 r1
2 L(r2 r1 )
A (2 M)
r
In 2
r1
A 4 r1r2
where,
for sphere, L = r2 – r1 , r1 = Inner radius - m (2
r2 Outer radius - m
L = Length - m
M)
Helium diffuses through a plane membrane of 2 mm thick. At the inner side the concentration
2 of helium is 0.25 kg mole/m3. At the outer side the concentration of helium is 0.007 kg mole/m 3.
What is the diffusion flux of helium through the membrane. Assume diffusion coefficient of
mo Dab
A
L
Ca1 Ca2 [From equation 3] (4 M)
ma 1 109
Molar flux, [.025 .007]
A .002 (4 M)
ma kg mole
9 10 9
A s m2
Gaseous hydrogen is stored in a rectangular container. The walls of the container are of steel
having 25 mm thickness. At the inner surface of the container, the molar concentration of
hydrogen in the steel is 1.2 kg mole/m3 while at the outer surface of the container the molar
concentration is zero, calculate the molar diffusion flux for hydrogen through the steel. Take
diffusion coefficient for hydrogen in steel is 0.24 10-12 m2/s. (5 M)BTL4
Oxygen at 25C and pressure of 2 bar is flowing through a rubber pipe of inside diameter 25
mm and wall thickness 2.5 mm. The diffusivity of O2 through rubber is 0.21 10-9 m2/s and the
kg mole
solubility of O2 in rubber is 3.12 10-3 . Find the loss of O2 by diffusion per metre
m3 bar
length of pipe. (13 M)BTL4
ma D C Ca2
Molar flux, (1) ab a1
2 L(r2 r1 ) (r2 r1 )
2 L.Dab Ca1 Ca2
ma [ Q Length = 1m) (8
r
In 2
r1
kg mole
ma 4.51 10-11 .
s
M)
Co2 and air experience equimolar counter diffusion in a circular tube whose length and
diameter are 1.2 m, d is 60 mm respectively. The system is at a total pressure of 1 atm and a
temperature of 273 k. The ends of the tube are connected to large chambers. Partial pressure of
CO2 at one end is 200 mm og Hg while at the other end is 90mm of Hg. Calculate the following.
1. Mass transfer rate of Co2 and 2. Mass transfer rate of air. (13 M)BTL4
200
Pa1 = 200 mm of Hg = bar
760
90
Pa2 = 90 mm of Hg = bar
760
we know, Area, A = d2 (0.060)2 ,
4 4
3
1 4 2.82
A 44 2 4104 43m2
ma
6.28 10 8
A
ma 6.28 10 8 2.82 10 3
kg mole
ma 1.77 10 10
s
We know,
1.77 1010 44
[Q Molecular weight of CO2 = 44, refer HMT data book, Page: No.187]
We know,
Molar transfer rate of air, mb =
kg mole
1.77 1010 [Q ma mb ]
s
Mass transfer rate = Molar transfer Molecular weight
of air of air of air
(5 M)
= 1.77 10 -10
29
Mass transfer rate of air = -5.13 10-9kg / s.
Two large tanks, maintained at the same temperature and pressure are connected by a circular
0.15 m diameter direct, which is 3 k in length. One tank contains a uniform mixture of 60 mole
% ammonia and 40 mole % air and the other tank contains a uniform mixture of 20 mole % air
and the other tank contains a uniform mixture of 20 mole % ammonia and 80 mole % air. The
system is at 273 K and 1.013 105 pa. Determine the rate of ammonia transfer between the two
tanks. Assuming a steady state mass transfer. (13 M)BTL4
ma D ab Pa1 Pa2
Molar flux,
A GT x 2 x1
Where,
J
G – Universal gas constant = 8314 (4 M)
6 kg mole k
Area, A = d2 (0.15)2
4 4
Dab = Diffusion coefficient of ammonia with air = 77.8 10-3 m2/h [From HMT data book,
Page: No.185]
77.8 103 m2
Dab
3600s (4 M)
5
Dab 2.16 10 2
m /s
Determine the diffusion rate of water from the bottom of a test tube of 25 mm diameter and 35
mm long into dry air at 25C. Take diffusion coefficient of water in air is 0.28 10-4 m2/s. (13
M)BTL4
ma Dab P P Pw 2
Molar flux, in ....(1)
A GT (x 2 x1 ) P Pw1
[From equation (9)]
Where,
J
G - Universal gas constant - 8314
kg -mole-k
P Totalpressure 1 bar 1 105 N / m2 (5 M)
Pw1 Partial pressure at the bottom of the test tube
Corresponding to saturation temperature 25C
7
At 25C
Pw1 = 0.03166 bar
Pw2 – Partial pressure at the top of the test tube, that is zero
Area, A = d2 (0.025)2
4 4
4
A 4.90 10 m 2
ma
Area A = (1)
4.90 104
0.28 10-4 1 105 1 105 0
= In 5
(5 M)
8314 298 0.035 1 10 0.03166 10
5
kg mole
Molar rate of water vapour ma 5.09 10 10 .
s
Estimate the rate of diffusion of water vapour from a pool of water at the bottom of a well
which is 6.2 m deep and 2.2 m diameter to dry ambient air over the top of the well. The entire
system may be assumed at 30C and one atmospheric pressure. The diffusion coefficient is 0.24
10-4 m2/s. (13 M)BTL4
ma Dab P P Pw 2
in ....(1)
A GT (x 2 x1 ) P Pw1
Molar flux, where,
(5 M)
Area, A = d
2
(2.2) 2
4 4
A 3.80 m2
J
G – Universal gas constant – 8314
8 kg mole k
Pw1 – Partial pressure at the bottom of the test tube corresponding to saturation temperature 30C
At 30C
Pw2 = 0
(1) ma / 3.80
0.24 10-4 1 105 1 105 0
in 5
8314 303 6.2 1 10 0.04241 10
5
kg mole (5 M)
ma 2.53 10 8
s
kg mole
Molar rate of water = 2.53 10-8
s
We know,
Mass rate of = Molar rate of Molecular weight
water vapour water vapour of steam
7
= 2.53 10 18 4.55 10 kg / s
-8
An open pan 210 mm in diameter and 75 mm deep contains water at 25C and is exposed to dry
atmospheric air. Calculate the diffusion coefficient of water in air. Take the rate of diffusion of
water vapour is 8.52 10-4 kg/h. (13 M) BTL4
ma Dab P P Pw 2
in
A GT x 2 x1 P Pw1
Dab A P P Pw 2
ma in
GT x 2 x1 P Pw1
We know that,
Mass rate of = Molar rate of Molecular weight
water vapour water vapour of steam
Dab A P P Pw 2
2.36 10-7 in 18....(1)
9 GT x 2 x1 P Pw1
where,
A Area d2 (0.210)2 0.0346 m2
4 4 (8 M)
1
G Universal gas constant = 8314
kg-mole-k
P total pressure = 1 bar = 1 105 N / m2
Pw1 Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C
At 25C
Pw2 = 0
Estimate the diffusion rate of water from the bottom of a test tube 10mm in diameter and 15cm
long into dry atmospheric air at 25C. Diffusion coefficient of water into air is 0.255 10-4 m2/s.,
(13 M) BTL4
ma Dab P Pw 2
Molar flux, In .....(1)
A GT P Pw1
A Area d2 (.010)2 7.85 10 5 m2
4 4 (5 M)
J
G Universal gas cons tan t 8314
kg mole k
P - Total pressure = 1 bar = 1 105 N/m2
Pw1 – Partial pressure at the bottom of the test tube corresponding to saturation temperature 25C
10
At 25C,
Pw2 = Partial pressure at the top of the test tube that is zero.
Pw2 = 0
ma
(1)
7.85 10 5
0.255 10-4 1 105 1 105 0
= In 5
(5 M)
8314 298 0.15 1 10 0.03166 10
5
kg mole
Molar rate of water vapour, ma 1.73 10 11
s
We know that,
Part*C
ma dc a
A dx
ma dc
Dab a (5 M)
A dx
1 ma dc
Na Dab a
A dx
where,
ma kg-mole
Na Molar flux Unit is
A s-m2
(or)
kg
Mass flux unit is
s-m2
m2
Dab Diffusion coefficient of species a and b - (5
s
dc a
Concentration gradient
dx
M)
2 Hydrogen gases at 3 bar and 1 bar are separated by a plastic membrane having thickness 0.25
mm. the binary diffusion coefficient of hydrogen in the plastic is 9.1 10-3 m2/s. The solubility of
JIT-JEPPIAAR/MECH/Mr.S.BOOPATHI&J.RAVIKUMAR/IIIrd Yr/SEM 05/ME6502/HEAT AND MASS TRANSFER/UNIT
1-5/QB+Keys/Ver1.0
2- 120
REGULATION : 2013 ACADEMIC YEAR : 2018-19
kg mole
hydrogen in the membrane is 2.1 10-3 . An uniform temperature condition of 20 is
m3 bar
assumed. (15 M)BTL4
kg - mole
Ca1 = 6.3 10-3
m3
Molar concentration on outer side
kg - mole
Ca2 = 2.1 10-3 (5 M)
m3
2. We know
mo Dab
A
L
Ca1 Ca2
kg mole
1.52 10 6 2 mole
s m2
[ Q Molecular weight of H2 is 2] (5
kg
Mass flux = 3.04 10-6 .
s m2
M)
dp dpa dph
dx dx dx
Since the total pressure of the system remains constant under steady state conditions.
dp dpa dph
0
dx dx dx
(5
dpa dp
h
dx dx
M)
Na Nb 0
Na - Nb
A dpa A dpa
-Dab Dab .........(5)
GT dx GT dx
A dpa
Na Dab
GT dx
A dpb
Nb Dba
GT dx
We know
dpb dpa
dx dx (5
substitute in Equation (5)
M)
A dpa A dpa
(5) -Dab Dba
GT dx GT dx
Dab Dba D
We know,
A dpa
Na = -Dab
GT dx
int eresting
ma Dab 2 dpa
A GT 1 dx
Na
similarly,
Pa1 1 bar
Pa1 1 105 N / m2
Pa2 0
J
Where, G – Universal gas constant = 8314
kg mole k
A Area = d2
4
= (2.5 10 3 )2
4
A 4.90 10 6 m2 (5 M)
ma 0.28 10 4 1 105 0
(1) x
4.90 10-6 8314 298 15
kg mole
Molar transfer rate of ammonia, ma 3.69 10 13 .
s
We know,
Mass transfer rate = Molar transfer rate Molecular of
of ammonia of ammonia weight of ammonia
kg
Mass transfer rate of ammonia = 6.27 10-12
// 3600h (2 M)
Mass transfer rate of ammonia = 2.25 10 kg / h
-8
We know,
kg mole
Molar transfer rate of air, mb 3.69 10 13
s
[Due to equimolar diffusion, ma mb ]
Mass transfe rate = Molar transfer rate Molecular weight
of air of air of air
3.69 1013 29
kg
1.07 1011
1/ 3600h (3
Mass transfer rate of air = -3.85 10-8kg / h
M)
An open pan of 150 mm diameter and 75 mm deep contains water at 25C and is exposed to
atmospheric air at 25C and 50% R.H. Calculate the evaporation rate of water in grams per
hour. (15 M)BTL4
93 103 m2 / h
93 103 2
Dab m /s
3600 (5
5
5
Dab 2.58 10 m / s .2
M)
Atmospheric air 50% RH (2)
We know that, for isothermal evaporation,
Molar flux, At 25C, Pw1 = 0.03166 bar ,Pw1 = 0.03166 105 N/m2
Pw2 = Partial pressure at the top of the test pan corresponding to 25C and 50% relative humidity.
ma Dab P P Pw 2
In ......(1)
A GT x 2 x1 P Pw1
where,
A - Area = d2 (.150)2
4 4
Area 0.0176 m
2
(5 M)
J
G Universal gas constant = 8314
kg-mole-K
P Total pressure = 1 bar = 1 105 N/m2
Pw1 Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C
ma Dab P P Pw 2
In ......(1)
A GT x 2 x1 P Pw1
where,
A - Area = d2 (.150)2
4 4
At 25C Area 0.0176 m
2
J
G Universal gas constant = 8314
kg-mole-K
P Total pressure = 1 bar = 1 105 N/m2
Pw1 Partial pressure at the bottom of the test tube
corresponding to saturation temperature 25C
a
(1)
0.0176
kg mole
Molar rate of water vapour, ma 3.96 10 9
s
Mass rate of = Molar rate of Molecular weight
water vapour water vapour of steam
= 3.96 10 -9 18 (5
Mass rate of water vapour = 7.13 10 kg/s. -8
1000g
= 7.13 10-8
1
3600h
Mass rate of water vapour = 0.256 g/h
M)
Air at 10C with a velocity of 3 m/s flows over a flat plate. The plate is 0.3 m long. Calculate the
mass transfer coefficient. (15 M)BTL4
Answer: Page: 5.57- Dr.S.Senthil
Properties of air at 10C [From HMT data book, Page: No.22]
We know that,
Ux
Reynolds Number, Re =
3 0.3
= (5
14.16 10-6
Re = 0.63 105 5 105
6
Since, Re < 5 105 , flow is laminar
M)
m2
74.1 103
3600s (5 M)
5
Dab 2.50 10 m / s.
2
14.16 106
(2) Sc
2.05 105
Sc 0.637