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Measurement of Dryness Fraction

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Chapter 11

Measurement of Dryness Fraction


Throttling Calorimeter
The dryness fraction of a wet vapor (usually steam) can be calculated by
using a throttling calorimeter.

This device uses the fact that throttling is a constant enthalpy process.
Hence,
 h1=h2
 No work is done (W=0)
 The process is adiabatic, Q=0
A sample of steam is taken from the steam pipe and allowed to expand
through an orifice (throttling) to a lower pressure at which the expanded
steam will be superheated.

Measurements are made of the pressure (p1) before throttling, and the
pressure (p2) and temperature (t2) after throttling.

The dryness fraction (x1) of the steam at p1 can be calculated as


follows:
Since throttling is a constant enthalpy process, it implies:

enthalpy before throttling = enthalpy after throttling


hx,1 = hsup,2
hf,1 + x1hfg,1 = hg,2 + Cp (tsup,2 – ts,2)
The throttling calorimeter has a limited use in the sense that if the steam is initially
too wet, it might not be superheated after throttling.
Example 11.1
A throttling calorimeter receives a sample of steam from a steam
main, in which the pressure is 700 kPa gauge. After throttling, the
steam is at 10 kPa gauge and 115 oC. If the atmospheric pressure
is 100 kPa, using the steam table, calculate the dryness fraction of
the steam in the main. For superheated steam Cp = 3.94 KJ/Kg K.
Separating Calorimeter
If the steam is too wet to become superheated
after throttling, a separating calorimeter is used.

This device works on the mechanical principle


whereby allowing the very wet steam to strike a
mesh cup suddenly changes its direction
resulting in most water particles being thrown
out.
The separating calorimeter only gives an approximation of the dryness
fraction since some water remains in the steam leaving.

If M is the mass of the apparently dry steam leaving the calorimeter (obtained
by condensing the steam and weighing it) and m is the mass of water
separated and collected in the calorimeter, then the dryness fraction of wet
steam entering calorimeter:

mass of dry steam


dryness fraction =
mass of wet mixture
Example 11.2
Estimate the dryness fraction of the steam entering a separating
calorimeter if the water collected from the separator is 0.24
Kg/min and the condensate leaving the separator is 13.8 Kg in a
period of 5 minutes.
Combined Calorimeter
A combination of a separating and
throttling calorimeter are used when
the steam in the steam pipe is too wet
to become superheated after
throttling.

The two calorimeters are arranged in


series as shown below. The
separating calorimeter removes most
of the water thus ensuring
superheating after throttling.
Since the separating calorimeter only gives an approximation of the dryness
fraction entering, the real dryness fraction of steam in the pipe x is given by

Where and x2 is the dryness fraction given by throttling calorimeter.


Example 11.3
The following readings were taken during a dryness fraction test using
a combined separating and throttling calorimeter:
Steam pressure in main 700 kPa gauge
Water collected in separator 1.32 Kg
Temperature after throttling 120oC
Pressure after throttling 8 kPa gauge
Steam condensed after throttling 10.56 Kg
Cp for superheated steam 2.24 kJ/Kg K
Atmospheric pressure 100 kPa

Using steam tables determine:


(a) Dryness fraction of the steam leaving the separator/entering
throttling calorimeter
(b) Dryness fraction of steam in steam main.

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