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CWC HP Xea 195 Z H

This document provides information on the CWC HP XEA 195 Z H chiller/heat pump unit. It describes the basic version as a water-cooled packaged unit with hermetic scroll compressors available in cooling or heat pump models up to 700 kW. Details are given on the casing, compressors, heat exchangers, refrigerant circuit, electrical control panel, electronic controls, and acoustic and hydraulic versions.

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0% found this document useful (0 votes)
220 views8 pages

CWC HP Xea 195 Z H

This document provides information on the CWC HP XEA 195 Z H chiller/heat pump unit. It describes the basic version as a water-cooled packaged unit with hermetic scroll compressors available in cooling or heat pump models up to 700 kW. Details are given on the casing, compressors, heat exchangers, refrigerant circuit, electrical control panel, electronic controls, and acoustic and hydraulic versions.

Uploaded by

Senn Odrapmasd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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T.C.M.S.r.l.

- Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy


tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

CWC HP XEA 195 Z H

Pictures are not binding, may be depicted accessories on request.


For further information please contact our sales offices.

BASIC VERSION
The units belonging to CWC EA family are water cooled packaged chillers and heat pumps, equipped with hermetic scroll
compressors, available in the following versions:
CWC EA - water-water chillers and condenserless units with cooling capacity from 53 to 700 kW
CWC XEA - water-water high efficiency chillers with cooling capacity from 53 to 700 kW
CWC HP XEA - water-water high efficiency heat pumps with cooling capacity from 53 to 700 kW and heating capacity from 60 to 700
kW

PLUS
• The unit can be positioned with a long side adjacent to the wall, optimizing the installation spaces and ensuring full access to all
major components for maintenance activities.
• The CWC EA - XEA - HP XEA units are designed in compliance with the European Regulation (ECODESIGN ENER LOT21 - Tier
1) in force from January 2018, related to all comfort chillers.
• The compact overall dimensions allow extremely flexible installations.
• Interface with Multi-Manager system and e-Manager+ remote control.

ACOUSTIC VERSIONS
Acoustic Versions (to be combined with basic versions):
LN version: unit in low noise version. The noise reduction is achieved by removable compressor sound attenuation jackets.
SL version: unit in super low noise version. The noise reduction is achieved by removable compressor sound attenuation and panels
covered with sound proof insulation.

HYDRAULIC VERSIONS - not Eurovent certified (out of Certification scope)


HYDRAULIC VERSIONS FOR USER SIDE

SINGLE WATER PUMP:


-B1/A1 External hydraulic kit on user side: N.1 pump (ON-OFF or inverter), low available (B) pressure, (A) high available pressure.
It includes 1 water pump, safety valve, relief valve, drain valves.

DOUBLE WATER PUMP:


-A2 External hydraulic kit on user side: N.2 pumps (ON-OFF or inverter), high available (A) pressure.

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 1 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

It includes two water pumps, safety valve, relief valve, check valves, drain valves.

WATER TANK (for cooling only versions):


-SB External hydraulic kit with water tank.

HYDRAULIC VERSION FOR SOURCE SIDE

SINGLE WATER PUMP:


-L1/H1 External hydraulic kit on user side: N.1 pump (ON-OFF or inverter), low available (B) pressure, (A) high available pressure.
It includes 1 water pump, safety valve, relief valve, drain valves.

DOUBLE WATER PUMP:


-H2 External hydraulic kit on source side: N.2 pumps (ON-OFF or inverter), High available (A) pressure.
It includes two water pumps, safety valve, relief valve, check valves, drain valves.

WATER TANK (for cooling only versions):


- SB: External hydraulic kit with water tank.

Casing made with heavy gauge structure in galvanized steel.

CASING
CWC EA - Single circuit models
CWC XEA - Single circuit models
CWC HP XEA - Single circuit models
Casing made with heavy gauge structure in galvanized steel.

CWC EA - Double circuit models


CWC XEA - Double circuit models
CWC HP XEA - Double circuit models
Casing made with heavy gauge structure in galvanized steel with polyester powders paint anti-corrosive treatment over the entire
frame provides long lasting resistance.

COMPRESSOR
The unit is equipped with two or more hermetic, direct-drive, 3000 rpm 50 Hz with Intermediate Discharge Valves (IDVs) scroll
compressors.
The Intermediate Discharge Valve adapts the energy consumption to the varying load and pressure conditions in the system.
Motor is suction gas cooled, hermetically sealed, two poles, squirrel cage induction type, with four pressure lubricated rolling
elements, bearing groups shall support the rotating assembly. Motor bearings will be designed for the whole life of the chiller.

USER HEAT EXCHANGER


Dry expansion, stainless steel AISI 316 brazed plate type with double circuit, externally insulated with closed cell anticondensation
material and equipped with water differential pressure switch and antifreeze protection electric heater.

REFRIGERANT CIRCUIT
The units are equipped with one or two independent refrigerant circuits entirely constructed with copper tubes. Each circuit includes:
-electronic expansion valve;
-filter dryer;
-sight glass;
-liquid line solenoid valve;
-liquid line shut-off valve (if present);
-high pressure switch;
-low pressure switch;

ELECTRICAL CONTROL PANEL


Electrical control panel made in accordance with standards CEI 44-5/IEC 204-2, mounted inside the unit, includes:
-safety locked main switch;

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 2 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

-fuses and contactors for compressors;


-fuses 220V auxiliary circuit;
-fuses 24V auxiliary circuit;
-transformer for 24Vac auxiliary circuit power supply;
-low-voltage user terminals board.
The unit is equipped with FG7 cables, with a very good behaviour in an outside installation thanks to their resistance to UV exposure,
more higher in comparison with others standard cables.

ELECTRONIC CONTROLS
The units are equipped by one single device, that handles all circuits. The keypad allows a complete and intuitive display of all the
main control variables of all circuits. The programmable controllers based on a powerful platform with 256 bit microprocessor, 4 MB
mass storage with a hardware and software configuration made with the most innovative technology in terms of processing speed
and connectivity. The diagnostic includes a complete alarm management, alarm history and data logger which stores an archive of
about four days (further expandable by USB memory) where the main variables and the operating status of the unit are recorded.
Modbus communication protocol. The temperature regulation is carried out with continuous proportional logic according to the return
water temperature, or with a proportional and integral logic function of outlet water Temperature according to the type of unit. The
operating parameters of the machine are protected by three levels of password (user-maintainer-builder). The user panel provides
information LCD display with exhaustive descriptions in Italian, English, French, Spanish and German.
-Ability to interface with the main BMS systems via RS485. (Modbus-Lon, Bacnet MSTP; Bacnet TCP/IP).
-Ability to interface with main BMS systems via Ethernet. ( BACnet TCP / IP ) with USB / Ethernet adapter D-Link ;
-Ability to interface with I/O expansion modules via Lan.
-Ability to control the unit by voltage free contacts.
-Input Ethernet RJ45, for routing on the web of all the parameters of the unit, providing a total remote control of unit.
-USB input to upload parameter files, system files, firmware and to download files of historical alarms, residing parameters files and
default parameters files.
-User interface on the door of the panel, low-reflection LCD, equipped with 8 function keys, easy iconic display, easy sliding between
the dynamic screens.
-Management of motorized valves for condensation control and / or evaporation (if required);
-Management of electronic expansion valves through controller based on PID logic, with LOP control (low operating pressure),
maintenance of the minimum working pressure and of the MOP (maximum operating pressure) for the management of the maximum
working pressure.
The microprocessor manages:
-Starting of the compressors with the start-up and stop time control.
-Compressor rotation with FIFO logic, running hours balance.
-Fans start up and modulation according with condensation and evaporation pressure. (ZME version);
-Solenoid valves of liquid lines with pump-down management during stops through double control of suction pressure and maximum
time of the procedure.
-Electric anti-freeze heater for user exchangers.
-The management , through volt free contacts , water pumps or remote condensers for ZME version ;
-Cumulative alarm signal of the unit through voltage free contacts.
The microprocessor will control and display by suitable measuring transducers the following variables:
-Inlet and outlet water temperature to the user exchanger.
-Inlet and outlet water temperature to the source.
-Condensing pressure of each refrigerant circuit.
-Evaporating pressure of each refrigerant circuit.
-Total operating time of each compressor.
-Total operating time of the unit.
The microprocessor will protect the unit in the following cases, the resetting of any alarm will always be manual.
-Low evaporating pressure by analogical and digital input with possibility to edit the marking details.
-High condensing pressure by analogical and digital input.
-High temperature of the compressors windings.
-Reverse rotation of each compressor.
-High temperature of the windings of the fan motors ( setting for ZME versions) ;
-High temperature of the windings of the pump motors ( setting for ZME versions) ;
-Lack of water flow on evaporator and condenser.

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 3 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

-Low evaporator outlet water temperature to the user exchanger.


-Low condenser outlet water temperature to the source (water/water).
It is also possible to display and edit through the microprocessor the following value:
-Operating set point of the unit.
-Operating differential of the unit.
-Set point and anti-freeze block differential.
-Minimum operating time of each compressor.
-Minimum stop time of each compressor.
-Maximum number of starts per hour of each compressor.
-Set point and optimal condensation pressure differential (condensation and evaporation control).
Other functionalities ensured from the microprocessor are:
-Activating of preventive functions at extreme conditions of high pressure.
-Activating of preventive functions at extreme conditions of low pressure.
-Activation of preventive functions at limit conditions of high discharge temperature.
-Activating preventive functions at extreme conditions of high evaporator inlet water temperature (summer running).
-Protection from unwanted changes of the parameters thanks of the use of password and systems to confirm the changed data.
-Indication of the unit status and the components status.
-Possibility to exclude each compressor for the maintenance.
-Possibility to change the set point by external analog signal (4-20 MA).
-Possibility of ON/OFF remote signal through digital external signal.
-Communication with supervision systems (data and parameters exchange) through Modbus RTU (std), bacNet (accessories).
-Auto power on-off of the unit using time slots.
-Adjustment of the set point by time bands both with direct and reverse direction logic (Energy Saving).

OPERATING MAP
Operating map for chillers and heat pumps CWC EA - XEA - HP XEA:

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 4 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

ACCORDING TO EN14511
Unit CWC HP XEA 195
ZH
Model 195

Refrigerant fluid R410A

Minimum partialization of the unit % 50

Compressors
Type SCROLL

Number 2

Refrigerant ciruits 1

Capacity steps 2

Total oil charge kg 7.2

Total refrigerant charge kg 12.2

Heat exchanger - Source side


Type PL

Number 1

Water content l 14.1

Heat exchanger - User side


Type PL

Number 1

Water content l 5.1

Dimensions
Lenght mm 1555

Width mm 810

Height mm 1417

Weight
Net weight kg 510.0

Cooling conditions
Fluid - User side Water

Fouling factor - User side m² °C/kW 0.0000000

Inlet water temperature - User side °C 12.00

Outlet water temperature - User side °C 7.00

Fluid - Source side Water

Fouling factor - Source side m² °C/kW 0.0000000

Inlet water temperature - Source side °C 30.00

Outlet water temperature - Source side °C 35.00

Cooling performances
Cooling capacity kW 95.20

Compressors absorbed power kW 19.80

Total absorbed power (R1) kW 19.80

Flow rate - User side m3/h 16.36

Pressure drops - User side kPa 20.7

EER 4.81

Prated.c 95

ns.c % 232

SEER 5.87

Flow rate - Source side m3/h 19.95

Pressure drops - Source side kPa 18.1

Sound levels
Sound power (ISO 9614) dB(A) 82.0

Sound Level pressure at 1 m dB(A) 66

Sound Level pressure at 5 m dB(A) 56

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 5 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

Sound Level pressure at 10 m dB(A) 50

Sound Level pressure at 20 m dB(A) 45

Heating conditions
Inlet water temperature - User side °C 55.00

Outlet water temperature - User side °C 60.00

Inlet water temperature - Source side °C 12.00

Outlet water temperature - Source side °C 7.00

Heating performances
Heating capacity kW 97.6

Compressors absorbed power kW 34.7

Total absorbed power (R1) kW 34.7

Flow rate - User side m3/h 17.09

Pressure drops - User side kPa 13.6

COP 2.82

Prated.h 123

ns.h % 240

SCOP 6.19

Flow rate - Source side m3/h 10.80

Pressure drops - Source side kPa 10.0

ELECTRICAL DATA (Theoretical calculations)


Power supply V/ph/Hz 400/3+n/50

Electrical performances
FLI kW 19.8

Full load current - FLA A 55.7

SA A 224.9

Maximum starting current - LRA A 197.0

FLI Max kW 44.1

FLA Max A 77.2

SA Max A 235.6

Sound Level 63 [Hz] 125 [Hz] 250 [Hz] 500 [Hz] 1000 [Hz] 2000 [Hz] 4000 [Hz] 8000 [Hz]
Lw [dB] 91 87 83 79 76 74 68 63 Lw_tot dB(A) 82.0
Lp [dB] 60 56 51 47 45 42 36 31 Lp_tot dB(A) 50.5

(R1) Compressor power


(S1) Sound power values calculate in compliance with ISO 3744
(S2) Sound pressure values measured at 1 meter from the unit in free field conditions and directional factor Q=2
(R1) Compressor power

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 6 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

Technical data and dimensions are not binding. The company reserves the right to make necessary changes without notice.
Technical data are referred to clean coils without fouling and do not consider the defrost cycles duty.
Refrigerant and oil charges are not binding, please check the effective values shown on unit nameplate.
The minimum and maximum water flow limitations for the heat exchanger can be checked in the technical literature.
The declared performance refers to basic units at an altitude of 0 meter above sea level; some options may affect the performance of the unit.
The use of appropriate correction factors is required to calculate performance if the following options are selected:
- hydraulic kits;
- special coils and/or special coating on coils;
- condensing/evaporating control devices;
- EC fans;
- Low ambient temperature kit;
- Low water temperature kit;
- Additional refrigerant circuit components (e.g. compressor suction service valve);
- High leaving hot water temperature module.
Standard hydraulic versions can operate with a maximum glycol percentage of 25%. Please contact our sales support for the quotation of
hydraulic kits suitable for operation with a glycol percentage higher than 25%.
Performance tolerances at other conditions from the full load test conditions, as defined in EN Standard 14511-3:2018, are different and need to
be checked. Please contact sales support, also in case a performance test is needed at different conditions than those defined in EN Standard
14511-3:2018 (valid for chillers, heat pumps and multi-pipe units).
Hydraulic and electrical data shown are calculated in cooling only mode.
FLI = Full load power input at the conditions of the selection
FLA = Full load current at the conditions of the selection
SA = Inrush current (sum of LRA of the largest compressor, current of the other compressors, total current of the fans)
LRA = Locked rotor amperes for the largest compressor
FLImax= Full load power input at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
FLAmax= Full load current at the worst conditions for compressors and fans (at the limit of the unit operating envelope)
Samax= Inrush current (sum of LRA of the largest compressor, current of the other compressors calculated at the worst conditions, total current of
the fans).
Acoustic data refer to basic units without hydraulic version at the following operating conditions: evaporator water temp. In/out 12°/7°C - outdoor
temp. 35°C.
Correction factors of sound power and sound pressure levels are available on the technical bulletin.
The sound pressure levels are average values calculated in free field with a reflective surface and …and they are indicative
The sound power and sound pressure values are A-weighted [dB(A)]
The values shown in each octave band are indicative and represent sound pressure levels at 5 or 10 m unweighted dB(A).

FOR HEAT PUMPS: the selection of the fixed speed water pump shall be made in accordance to the water flow in cooling mode. In heating mode
the unit will work with the same water flow as in cooing but with consequent variation of the delta T respect to the one of the datasheet.
FOR MULTI-PIPE UNITS:
The selection of the fixed speed water pump on the cooling side shall be made in accordance to the water flow in cooling only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in cooling only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering cold water temperature.
The selection of the fixed speed water pump on the heating side shall be made in accordance to the water flow in heating only mode. In chiller +
total recovery mode (cooling + heating) the unit will work with the same water flow as in heating only mode but with consequent variation of the
delta T respect to the one of the datasheet. Unit controls on the entering hot water temperature.

The TER (Total Efficiency Ratio) is the ratio between the sum of the heating and cooling capacity divided by total compressors power input, in
chiller + heat recovery mode. TER reaches the maximum value when the heating and cooling loads are fully balanced. TER objectively defines
the efficiency of a multi-pipe unit according to simultaneous load requirement.

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 7 of 8
T.C.M.S.r.l. - Via dei Ciclamini 25 - 70026 Modugno - Bari - Italy
tel. + 39.080.5312623 - P.IVA 07963550723 - www.thermocold.it - [email protected]

TEOS The certified standard performances and the certified software tool version can be verified in www.eurovent-certification.com.
ver2.0 / 25/08/2021
Printing date:26/01/2022 Page 8 of 8

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