Hyster 852110 12 01 PM
Hyster 852110 12 01 PM
Hyster 852110 12 01 PM
MANUAL
CHALLENGER
H135XL, H155XL
(F006)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ENGINE ASSEMBLY
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 STEERING SYSTEM
7 BRAKE SYSTEM
8 HYDRAULIC SYSTEM
11 OPTIONS
12 NUMERICAL INDEX
This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE F006
12/2001 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACTUATOR......................................................................................................................................................... 7-18
AIR FILTER
HEAVY DUTY
DIESEL........................................................................................................................................................ 3-72
GASOLINE AND LPG ................................................................................................................................. 3-68
STANDARD
⇒ S/N F006A-7082 ..................................................................................................................................... 3-62
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 3-64
ALTERNATOR
IDENTIFY BY "DELCO"
⇒ S/N F006D-3768..................................................................................................................................... 4-68
IDENTIFY BY "PRESTOLITE" ........................................................................................................................ 4-74
OPTIONAL...................................................................................................................................................... 4-78
S/N F006D-3769 ⇔ S/N F006D-6520 ............................................................................................................ 4-72
ALTERNATOR MOUNTING
DIESEL 1004.42
WITH LOW EMISSIONS ............................................................................................................................. 4-80
AUXILIARY DRIVE ........................................................................................................................................... 2-200
AXLE HOUSING AND ATTACHING PARTS
S/N F6D-6398 ⇒ ............................................................................................................................................ 5-54
B
BACKUP ALARM
OIL CLUTCH
⇒ S/N F006D-3779................................................................................................................................... 11-68
POWERSHIFT .............................................................................................................................................. 11-66
BRAKE
⇒ S/N F006A-3184......................................................................................................................................... 7-12
S/N F006A-1501 ⇒, S/N F006A-3185 ⇒, S/N F006A-4793 ⇒ ...................................................................... 7-16
S/N F006A-3185 ⇔ S/N F006A-4792............................................................................................................. 7-14
BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE PEDAL LINKAGE
OIL CLUTCH
⇒ S/N F006D-3779....................................................................................................................................... 7-6
POWERSHIFT .................................................................................................................................................. 7-8
C
CAB
⇒ S/N F006A-8145, ⇒ S/N F006D-2182 INC. 2237, 2257 ............................................................................ 11-2
S/N F006A-8146 ⇒, S/N F006D-2183 ⇒ EXC. 2237, 2257........................................................................... 11-6
CAB GLASS ..................................................................................................................................................... 11-60
CAMSHAFT AND OIL PAN
GASOLINE AND LPG
2000 SERIES ENGINE ............................................................................................................................. 2-118
4LM 1994 SERIES ENGINE ..................................................................................................................... 2-110
5LM 1995 SERIES ENGINE ..................................................................................................................... 2-112
CAMSHAFT AND OIL SUMP
GASOLINE AND LPG................................................................................................................................... 2-114
CARBURETOR
GASOLINE
DESCRIPTION PAGE
C (continued)
DESCRIPTION PAGE
C (continued)
DESCRIPTION PAGE
C (continued)
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-148
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-146
GASOLINE AND LPG
2000 SERIES ENGINE ............................................................................................................................... 2-78
2KM 1992 SERIES ENGINE ....................................................................................................................... 2-64
3KM 1993 SERIES ENGINE ....................................................................................................................... 2-68
4LM 1994 SERIES ENGINE ....................................................................................................................... 2-72
5LM 1995 SERIES ENGINE ....................................................................................................................... 2-74
⇒ S/N F006A-7082 ..................................................................................................................................... 2-60
OPTION 1.................................................................................................................................................... 2-56
OPTION 2.................................................................................................................................................... 2-76
D
DIFFERENTIAL AND CARRIER
OIL CLUTCH
⇒ S/N F006A-1704 ..................................................................................................................................... 5-56
S/N F006A-1705 ⇒, S/N F006D-1501 ⇔ S/N F006D-3779 ....................................................................... 5-60
POWERSHIFT
⇒ S/N F006A-1754 ..................................................................................................................................... 5-64
S/N F006A-1755 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 5-68
DIRECTION SWITCH......................................................................................................................................... 5-42
DISTRIBUTOR
2KM 1992, 3KM 1993, AND 5LM 1995 SERIES ENGINES ........................................................................... 4-84
⇒ S/N F006A-7082......................................................................................................................................... 4-82
LM4 1994, LX6 1996, LX7 1997, LX8 1998, LX9 1999, AND 2000 SERIES ENGINES ................................ 4-86
DRIVE AXLE ...................................................................................................................................................... 5-46
S/N F6D-6398 ⇒ ............................................................................................................................................ 5-50
DRIVE SHAFT
⇒ S/N F006D-5389 ........................................................................................................................................ 8-66
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-68
E
ELECTRIC CHOKE ............................................................................................................................................ 3-42
ELECTRICAL
GASOLINE
S/N PENDING PER ECN 73001⇒ ............................................................................................................ 4-28
LPG
S/N F006D-4792 ⇒..................................................................................................................................... 4-26
ELECTRICAL CONTROL
GASOLINE
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960, 2976 ........................................................... 4-30
S/N F006D-5320 ⇒..................................................................................................................................... 4-32
LPG
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 4-38
ELECTRICAL SYSTEM
DIESEL
⇒ S/N F006D-3779..................................................................................................................................... 4-40
DESCRIPTION PAGE
E (continued)
GASOLINE
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936.......................... 4-14
GASOLINE AND LPG
⇒ S/N F006A-7082 ....................................................................................................................................... 4-4
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936............................ 4-8
S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976 ........................................................... 4-18
S/N F006D-4792 ⇒..................................................................................................................................... 4-22
LPG
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936.......................... 4-36
ENGINE CONTROL
GASOLINE
S/N F006D-5320 ⇒..................................................................................................................................... 4-34
ENGINE MOUNT
⇒ S/N F006A-7431........................................................................................................................................... 2-4
S/N F006A-7432 ⇒, S/N F006D-1501 ⇒ ......................................................................................................... 2-6
ENGINE WIRE HARNESS
GASOLINE
SHEET 1 OF 2 .......................................................................................................................................... 4-112
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒.............................................................................................. 4-102
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960, 2976...................................................... 4-108
SHEET 2 OF 2 .......................................................................................................................................... 4-114
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒.............................................................................................. 4-106
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960,2976....................................................... 4-110
EXHAUST
WITH CAB ...................................................................................................................................................... 2-12
WITHOUT CAB............................................................................................................................................... 2-16
F
FIRE EXTINGUISHER ....................................................................................................................................... 11-9
FLOW DIVIDER
HEAVY DUTY ................................................................................................................................................. 6-28
FLYWHEEL........................................................................................................................................................... 2-8
⇒ S/N F006D-3779 ........................................................................................................................................ 2-10
FORK
HOOK TYPE ................................................................................................................................................. 11-20
PIN TYPE...................................................................................................................................................... 11-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-20
FUEL INJECTION
DIESEL
⇒ S/N F006A-3039 ..................................................................................................................................... 3-88
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ....................................................................... 3-90
LOW PRESSURE
DIESEL WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ................................................................................................................................. 3-84
FUEL INJECTION AND PUMP
HIGH PRESSURE WITH LOW EMISSIONS
DESCRIPTION PAGE
F (continued)
G
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR....................................................................................................................................................... 3-38
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-38
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 11-36
HEATER
⇒ S/N F006D-2047 INC. 2960, 2976 EXC. 2936 ......................................................................................... 11-10
S/N F006D-2047 ⇒ INC. 2936 EXC. 2960, 2976 ......................................................................................... 11-14
HOOD................................................................................................................................................................. 1-12
HYDRAULIC OIL FILTER ................................................................................................................................... 8-28
HYDRAULIC PUMP............................................................................................................................................ 8-62
HYDRAULIC SUPPLY AND RETURN
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-12
HYDRAULIC TANK
OIL CLUTCH
⇒ S/N F006D-3779, ⇒ S/N F006D-5389 ................................................................................................... 8-22
POWERSHIFT
⇒ S/N F006D-5389..................................................................................................................................... 8-24
DESCRIPTION PAGE
I
IGNITION WIRE ROUTING KIT ......................................................................................................................... 4-12
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
INSTRUMENT PANEL
⇒ S/N F006A-3790......................................................................................................................................... 4-44
S/N F006A-3791 ⇔ S/N F006A-7082............................................................................................................. 4-48
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 4-52
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4
L
LABELS AND PAINT .......................................................................................................................................... 1-19
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10
LIFT PUMP
DIESEL
⇒ S/N F006D-4442..................................................................................................................................... 3-96
WITH LOW EMISSIONS
⇒ S/N F006D-4443 ................................................................................................................................. 3-98
LIGHTS
⇒ S/N F006A-2255....................................................................................................................................... 11-42
S/N F006A-2256 ⇒, S/N F006D-1501 ⇒ ..................................................................................................... 11-44
LOAD BACKREST EXTENSION........................................................................................................................ 1-28
LOCK-OFF FILTER
LPG................................................................................................................................................................. 3-47
LPG CONVERTER
⇒ S/N F006D-1884 ........................................................................................................................................ 3-48
S/N F006D-1885 ⇔ S/N F006D-4317 ............................................................................................................ 3-50
S/N F006D-4318 ⇒ ........................................................................................................................................ 3-52
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
MANIFOLD
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-198
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-174
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-172
MASTER CYLINDER ......................................................................................................................................... 7-20
MONOTROL PEDAL
POWERSHIFT ................................................................................................................................................ 5-44
DESCRIPTION PAGE
O
OIL CLUTCH
⇒ S/N F006D-3779 .......................................................................................................................................... 8-4
OIL FILTER
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇒ ................................................................................................. 2-138
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-136
OIL PAN
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-162
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-158
OIL PAN AND PUMP
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-192
OIL PUMP
GASOLINE AND LPG
2KM 1992 SERIES ENGINE ..................................................................................................................... 2-126
OPTION 1.................................................................................................................................................. 2-122
OPTION 2.................................................................................................................................................. 2-124
OPTION 3.................................................................................................................................................. 2-128
OPTION 4.................................................................................................................................................. 2-130
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2
OVERHEAD GUARD
⇒ S/N PENDING PER ECN 63502-01........................................................................................................... 1-22
S/N PENDING PER ECN 63502-01⇒............................................................................................................ 1-24
P
PARK BRAKE ....................................................................................................................................................... 7-2
POWERSHIFT
⇒ S/N F006D-5389 .......................................................................................................................................... 8-8
PUMP ADAPTER
DIESEL ........................................................................................................................................................... 6-24
S
SEMI-SUSPENSION SEAT .................................................................................................................................. 1-4
SERPENTINE BELT DRIVE
GASOLINE AND LPG
S/N F006D-2947 ⇒ INC. 2960, 2976 EXC. 2936 ....................................................................................... 2-28
SIDE-SHIFT CARRIAGE
60.20-INCH ................................................................................................................................................... 11-22
78.25-INCH
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-26
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-34
SPEED REDUCER
OIL CLUTCH
⇒ S/N F006D-3779....................................................................................................................................... 5-6
viii See Service Manual ©2001 HYSTER COMPANY
for service procedures.
UNIT CODE F006
12/2001 NORTH AMERICA
DESCRIPTION PAGE
S (continued)
STARTER
DIESEL ........................................................................................................................................................... 4-64
OPTIONAL .................................................................................................................................................. 4-66
GASOLINE AND LPG
⇒ S/N PENDING PER ECN 59943 ............................................................................................................ 4-58
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 4-62
S/N PENDING PER ECN 59943 ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936 ................................... 4-60
STEERING AXLE
⇒ S/N PENDING PER ECN 63364 ................................................................................................................ 6-10
S/N PENDING PER ECN 63364⇒ ................................................................................................................. 6-14
STEERING COLUMN
⇒ S/N F006A-3039........................................................................................................................................... 6-2
S/N F006A-3040 ⇔ S/N F006A-6480............................................................................................................... 6-4
S/N F006A-6481 ⇒, S/N F006D-1501 ⇒ ......................................................................................................... 6-6
STEERING CONTROL UNIT ............................................................................................................................... 6-8
STEERING CYLINDER ...................................................................................................................................... 6-30
STEERING HYDRAULIC
HEAVY DUTY ................................................................................................................................................. 8-26
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-16
STEERING PUMP
⇒ S/N F006D-5389 ........................................................................................................................................ 6-18
HEAVY DUTY ................................................................................................................................................. 6-26
S/N F006D-5390 ⇒ ........................................................................................................................................ 6-22
STROBE LIGHT
HIGH INTENSITY ......................................................................................................................................... 11-54
MEDIUM INTENSITY.................................................................................................................................... 11-52
STROBE LIGHT WIRING HARNESS .............................................................................................................. 11-50
T
THROTTLE BODY INJECTOR
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 3-44
THROTTLE LINKAGE
⇒ S/N F006A-7082......................................................................................................................................... 3-54
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 3-56
THROTTLE PEDAL
OIL CLUTCH AND POWERSHIFT WITH FORWARD/REVERSE LEVER..................................................... 3-58
POWERSHIFT WITH MONOTROL PEDAL.................................................................................................... 3-60
TILT CYLINDER ................................................................................................................................................. 8-64
TIMING GEAR
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-190
DIESEL 1004.4
S/N F006A-3040 ⇔ S/N F006D-4442, S/N F006D-1501 ⇒ ..................................................................... 2-156
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-154
TIRE AND WHEEL
DRIVE ........................................................................................................................................................... 11-62
STEERING.................................................................................................................................................... 11-64
DESCRIPTION PAGE
T (continued)
TORQUE CONVERTER
POWERSHIFT ................................................................................................................................................ 5-32
TRANSMISSION
OIL CLUTCH
⇒ S/N F006D-3779....................................................................................................................................... 5-2
POWERSHIFT ................................................................................................................................................ 5-20
TRANSMISSION CONTROL VALVE
POWERSHIFT ................................................................................................................................................ 5-28
TRANSMISSION COOLING
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-20
TRANSMISSION GEARS
POWERSHIFT ................................................................................................................................................ 5-24
U
UNIVERSAL JOINT............................................................................................................................................ 5-71
V
VALVE COVER
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-170
DIESEL 4.248.2
⇒ S/N F006A-1957, ⇒ S/N F006A-3039.................................................................................................. 2-166
⇒ S/N F006A-3039, S/N F006A-1958 ⇒, S/N F006D-1501 ⇒ ................................................................ 2-168
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG..................................................................................................................................... 2-88
2000 SERIES ENGINE ............................................................................................................................... 2-92
VALVE COVER AND ROCKER SHAFT
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-196
VALVE COVERS AND INLET MANIFOLD
GASOLINE AND LPG
4LM 1994 SERIES ENGINE ....................................................................................................................... 2-80
5LM 1995 SERIES ENGINE ....................................................................................................................... 2-84
W
WATER FILTER AND SEPARATOR
DIESEL ......................................................................................................................................................... 3-100
WATER PUMP
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ S/N U892125D ⇒ ................................................................................................. 2-180
S/N F006D-4443 ⇒ S/N U892126D ⇒ ................................................................................................. 2-182
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-178
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-176
WINDOW
FRONT
DESCRIPTION PAGE
W (continued)
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 12-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
GENERAL TRUCK
SEMI-SUSPENSION SEAT
KEY:
A: Standard Seat
B: Suspension Seat
QTY
ITEM PART NO. DESCRIPTION A B
SEMI-SUSPENSION SEAT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a With Cab
b Without Cab
c ⇒ S/N F006A-3202
d S/N F006A-3203 ⇒
e ⇒ S/N F006D-65319
f S/N F006D-65320 ⇒ S/N PENDING PER ECN 63502-01
g S/N PENDING PER ECN 63502-01 ⇒
1-7
UNIT CODE F006
NORTH AMERICA 12/2001
HOOD
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
KEY:
A: Oil Clutch
B: Powershift
QTY
ITEM PART NO. DESCRIPTION A B
1 c 344377 Cowl..................................................................................................................... 1 1
1 de 1346710 Cowl..................................................................................................................... 1 1
2 c 357312 Floorplate............................................................................................................. 1 1
2 de 1312724 Floorplate............................................................................................................. 1 1
3 329067 Screw................................................................................................................... 1 1
4 329067 Screw................................................................................................................... 6 6
5 136681 Capscrew............................................................................................................. 4 4
5 292681 Lockwasher.......................................................................................................... 4 4
6 374002 Plug ..................................................................................................................... 2 2
7 342980 Plate .................................................................................................................... 2 2
8 357276 Floorplate............................................................................................................. 1 1
9 b 177590 Rod End Pin ........................................................................................................ .. 1
10 b 357269 Floorplate............................................................................................................. 1 ..
10 b 357273 Floorplate............................................................................................................. .. 1
10 a 369146 Floorplate............................................................................................................. .. 1
10 a 370283 Floorplate............................................................................................................. 1 ..
11 b 313815 Plate .................................................................................................................... .. 1
12 b 137122 Spring .................................................................................................................. .. 1
13 b 320157 Washer ................................................................................................................ .. 2
14 b 15212 Cotter Pin............................................................................................................. .. 1
15 136692 Nut ....................................................................................................................... 2 2
15 136985 Capscrew............................................................................................................. 2 2
15 292682 Lockwasher (RH) ................................................................................................. 1 1
15 296361 Washer (LH) ........................................................................................................ 2 2
15 320156 Washer ................................................................................................................ 2 2
16 292533 Capscrew............................................................................................................. 2 2
16 300939 Washer ................................................................................................................ 2 2
17 129962 Mount................................................................................................................... 2 2
18 216877 Nut ....................................................................................................................... 2 2
18 292683 Lockwasher.......................................................................................................... 2 2
19 254113 Lifting Eye (Optional) ........................................................................................... 4 4
20 f 370276 Seal ..................................................................................................................... 1 1
20 g 1479752 Seal ..................................................................................................................... 1 1
21 a 370278 Seal ..................................................................................................................... 1 1
22 de 1312722 Floormat (Front)................................................................................................... 1 1
22 369528 Floormat (Front)................................................................................................... 1 1
23 a 369525 Floormat (Rear) ................................................................................................... 1 1
23 b 374004 Floormat (Rear) ................................................................................................... 1 1
FOOTNOTES:
a With Cab
b Without Cab
c ⇒ S/N F006A-3790
d S/N F006A-3791 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-5627
g S/N F006D-5628 ⇒
1-17
UNIT CODE F006
NORTH AMERICA 12/2001
996235 Label Kit (Includes Items 2-4, 9-10, 13-15, 21, 26) ..................................................... 1
29 893697 Label HYSTER (optional Counterweight) (not illustrated) ........................................... 1
FOOTNOTES:
a All Masts 4540-5540 mm Lift without Lights
b Three Stage Full Free-Lift with Lights (4540-5540 mm Lift)
c ⇒ S/N F006A-3790
d ⇒ S/N F006A-6319
e S/N F006A-6320 ⇒
f S/N F006A-6320 ⇒
g S/N F006A-7083 ⇒
h S/N F006D-1501 ⇒
1-21
UNIT CODE F006
NORTH AMERICA 12/2001
OVERHEAD GUARD
(⇒ S/N PENDING PER ECN 63502-01)
FOOTNOTES:
a Heavy Duty Air Filter
OVERHEAD GUARD
(S/N PENDING PER ECN 63502-01⇒)
COUNTERWEIGHT
KEY:
A: H135XL
B: H155XL
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a 60 in. Carriage Width, 2.25 in. Fork Pin Diameter
b 78 in. Carriage Width, 2.25 in. Fork Pin Diameter
c 78 in. Carriage Width, 2.50 in. Fork Pin Diameter
d Optional
e ⇒ S/N F006A-5324
f S/N F006A-5325 ⇒
g S/N F006D-1501 ⇒
2 ENGINE ASSEMBLY
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY (Continued)
DESCRIPTION PAGE
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-148
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-146
GASOLINE AND LPG
2000 SERIES ENGINE ............................................................................................................................... 2-78
2KM 1992 SERIES ENGINE ....................................................................................................................... 2-64
3KM 1993 SERIES ENGINE ....................................................................................................................... 2-68
4LM 1994 SERIES ENGINE ....................................................................................................................... 2-72
5LM 1995 SERIES ENGINE ....................................................................................................................... 2-74
⇒ S/N F006A-7082 ..................................................................................................................................... 2-60
OPTION 1.................................................................................................................................................... 2-56
OPTION 2.................................................................................................................................................... 2-76
ENGINE MOUNT
⇒ S/N F006A-7431........................................................................................................................................... 2-4
S/N F006A-7432 ⇒, S/N F006D-1501 ⇒ ......................................................................................................... 2-6
EXHAUST
WITH CAB ...................................................................................................................................................... 2-12
WITHOUT CAB............................................................................................................................................... 2-16
FLYWHEEL........................................................................................................................................................... 2-8
⇒ S/N F006D-3779 ........................................................................................................................................ 2-10
MANIFOLD
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-198
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-174
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-172
OIL FILTER
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇒ ................................................................................................. 2-138
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-136
OIL PAN
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-162
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-158
OIL PAN AND PUMP
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-192
OIL PUMP
GASOLINE AND LPG
2KM 1992 SERIES ENGINE ..................................................................................................................... 2-126
OPTION 1.................................................................................................................................................. 2-122
OPTION 2.................................................................................................................................................. 2-124
OPTION 3.................................................................................................................................................. 2-128
OPTION 4.................................................................................................................................................. 2-130
SERPENTINE BELT DRIVE
SECTION 2
ENGINE ASSEMBLY (Continued)
DESCRIPTION PAGE
GASOLINE AND LPG
S/N F006D-2947 ⇒ INC. 2960, 2976 EXC. 2936 ....................................................................................... 2-28
TIMING GEAR
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-190
DIESEL 1004.4
S/N F006A-3040 ⇔ S/N F006D-4442, S/N F006D-1501 ⇒ ..................................................................... 2-156
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-154
VALVE COVER
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-170
DIESEL 4.248.2
⇒ S/N F006A-1957, ⇒ S/N F006A-3039.................................................................................................. 2-166
⇒ S/N F006A-3039, S/N F006A-1958 ⇒, S/N F006D-1501 ⇒ ................................................................ 2-168
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG..................................................................................................................................... 2-88
2000 SERIES ENGINE ............................................................................................................................... 2-92
VALVE COVER AND ROCKER SHAFT
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ............................................................................................................................... 2-196
VALVE COVERS AND INLET MANIFOLD
GASOLINE AND LPG
4LM 1994 SERIES ENGINE ....................................................................................................................... 2-80
5LM 1995 SERIES ENGINE ....................................................................................................................... 2-84
WATER PUMP
DIESEL
WITH LOW EMISSIONS
S/N F006D-4443 ⇒ S/N U892125D ⇒ ................................................................................................. 2-180
S/N F006D-4443 ⇒ S/N U892126D ⇒ ................................................................................................. 2-182
DIESEL 1004.4
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ..................................................................... 2-178
DIESEL 4.248.2
⇒ S/N F006A-3039 ................................................................................................................................... 2-176
ENGINE MOUNT
(⇒ S/N F006A-7431)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 300937 Nut ....................................................................................................................... 4 4
2 370263 Washer ................................................................................................................ 2 2
3 398350 Mount................................................................................................................... 2 2
4 340796 Washer ................................................................................................................ 2 2
5 292537 Capscrew............................................................................................................. 2 2
5 300932 Washer ................................................................................................................ 2 2
6 139743 Locknut ................................................................................................................ 4 ..
6 221767 Washer ................................................................................................................ 4 ..
7 226414 Adhesive .............................................................................................................. AR ..
7 372006 Stud ..................................................................................................................... 4 ..
8 1315428 Bracket................................................................................................................. 1 ..
9 a 133503 Capscrew............................................................................................................. .. 8
9 b 292527 Capscrew............................................................................................................. .. 8
9 292683 Lockwasher.......................................................................................................... .. 8
9 313022 Sealant ................................................................................................................ .. AR
10 a 368225 Bracket................................................................................................................. .. 2
10 b 377354 Bracket................................................................................................................. .. 2
11 292540 Capscrew............................................................................................................. 2 2
11 300932 Washer ................................................................................................................ 2 2
12 287860 Capscrew............................................................................................................. 8 8
13 146628 Mount................................................................................................................... 2 2
14 136692 Nut ....................................................................................................................... 8 8
14 292682 Lockwasher.......................................................................................................... 7 7
14 296361 Washer ................................................................................................................ 1 1
15 320161 Washer ................................................................................................................ 4 4
16 293648 Capscrew............................................................................................................. 8 8
16 296422 Washer ................................................................................................................ 8 8
17 340792 Bracket................................................................................................................. 2 2
18 1343207 Washer ................................................................................................................ 2 2
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
ENGINE MOUNT
(S/N F006A-7432 ⇒, S/N F006D-1501 ⇒)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 340792 Bracket................................................................................................................. 2 2
2 293648 Capscrew............................................................................................................. 8 8
3 296422 Washer ................................................................................................................ 8 8
4 292573 Capscrew............................................................................................................. 2 2
5 300932 Washer ................................................................................................................ 2 2
6 300937 Nut ....................................................................................................................... 2 2
7 1357323 Washer ................................................................................................................ 2 2
8 146628 Mount................................................................................................................... 2 2
9 287860 Capscrew............................................................................................................. 8 8
10 292682 Lockwasher.......................................................................................................... 7 7
11 136692 Nut ....................................................................................................................... 8 8
12 292537 Capscrew............................................................................................................. 2 2
13 340796 Washer ................................................................................................................ 2 2
14 398350 Mount................................................................................................................... 2 2
15 320165 Lockwasher.......................................................................................................... 4 4
16 300939 Washer ................................................................................................................ 2 2
17 1357322 Washer ................................................................................................................ 2 2
18 316828 Nut ....................................................................................................................... 2 2
19 377354 Bracket................................................................................................................. .. 2
20 292527 Capscrew............................................................................................................. .. 8
21 292683 Lockwasher.......................................................................................................... .. 8
22 264159 Adhesive .............................................................................................................. .. AR
23 a 1315428 Bracket................................................................................................................. 1 ..
23 b 1383350 Bracket................................................................................................................. 1 ..
24 221767 Washer ................................................................................................................ 4 ..
25 139743 Locknut ................................................................................................................ 4 ..
26 372006 Stud ..................................................................................................................... 4 ..
27 264134 Sealant ................................................................................................................ AR ..
FOOTNOTES:
a ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
b S/N F006D-2947 ⇒ INC. 2936 EXC. 2960, 2976
FLYWHEEL
KEY:
A: Gasoline and LPG (Powershift)
B: Diesel (Powershift)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a S/N F006A-3040 ⇒
b S/N F006D-1501 ⇒
c ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
d S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976
e ⇒ S/N F006D-4442
f S/N F006D-4443 ⇒
g ⇒ S/N F006D-4755
h S/N F006D-4756 ⇒
FLYWHEEL
(⇒ S/N F006D-3779)
KEY:
A: Gasoline and LPG (Oil Clutch)
B: Diesel (Oil Clutch)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
EXHAUST
WITH CAB
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 j 368233 Exhaust Pipe ....................................................................................................... 1 ..
1 m 1325044 Exhaust Pipe ....................................................................................................... 1 ..
1 ty 1330289 Exhaust Pipe ....................................................................................................... 1 ..
1 dd 1389335 Exhaust Pipe ....................................................................................................... 1 ..
2 s 88145 Gasket ................................................................................................................. 3 ..
2 ty 88145 Gasket ................................................................................................................. 2 ..
2 dd 1338258 Seal ..................................................................................................................... 2 ..
3 s 88511 Valve .................................................................................................................... 1 ..
4 e 292682 Lockwasher.......................................................................................................... 6 ..
4 e 16526 Nut ....................................................................................................................... 6 ..
4 cc 16526 Nut ....................................................................................................................... 12 ..
4 dd 192077 Nut ....................................................................................................................... 6 ..
4 z 1369003 Plate .................................................................................................................... 6 ..
5 63116 Clamp .................................................................................................................. 2 ..
6 j 346286 Exhaust Pipe ....................................................................................................... 1 ..
6 ak 1325046 Exhaust Pipe ....................................................................................................... 1 ..
6 dd 1389336 Exhaust Pipe ....................................................................................................... 1 ..
7 30370 Clamp .................................................................................................................. 2 ..
7 q 30370 Clamp .................................................................................................................. .. 2
7 rv 30370 Clamp .................................................................................................................. .. 1
8 n 346284 Tube ..................................................................................................................... 1 1
8 p 292841 Tube ..................................................................................................................... 1 ..
8 rv 346284 Tube ..................................................................................................................... 1 ..
8 ov 292841 Tube ..................................................................................................................... .. 1
9 368249 Exhaust Pipe ....................................................................................................... 1 1
10 30370 Clamp .................................................................................................................. 2 2
11 b 16805 Capscrew............................................................................................................. 2 2
11 cv 16805 Capscrew............................................................................................................. 3 3
12 b 269200 Nut ....................................................................................................................... 5 5
12 cv 269200 Nut ....................................................................................................................... 6 6
13 b 369128 Bracket................................................................................................................. 2 2
13 cv 377616 Bracket................................................................................................................. 1 1
14 b 192077 Nut ....................................................................................................................... 5 5
14 cv 192077 Nut ....................................................................................................................... 6 6
15 15176 Washer ................................................................................................................ 4 4
16 223216 Bushing................................................................................................................ 6 6
17 1375986 Bracket................................................................................................................. 2 2
18 15056 Nut ....................................................................................................................... 1 1
19 1388300 Lockwasher.......................................................................................................... 1 1
20 369136 Clamp .................................................................................................................. 1 1
21 369129 Exhaust Pipe ....................................................................................................... 1 1
22 18540 Capscrew............................................................................................................. 1 1
23 16828 Capscrew............................................................................................................. 1 1
24 369127 Exhaust Shield..................................................................................................... 1 1
25 107151 Washer ................................................................................................................ 1 1
26 369135 Bracket................................................................................................................. 1 1
27 16816 Capscrew............................................................................................................. 2 2
EXHAUST
WITH CAB
QTY
ITEM PART NO. DESCRIPTION A B
28 367266 Muffler.................................................................................................................. 1 1
29 cx 134803 Screw................................................................................................................... 5 5
29 cvaa 399066 Capscrew............................................................................................................. 6 6
30 f 369134 Shield................................................................................................................... 1 1
30 dgw 386383 Shield................................................................................................................... 1 1
30 ubb 1392553 Shield................................................................................................................... 1 1
31 63116 Clamp .................................................................................................................. .. 1
32 j 346289 Exhaust Pipe ....................................................................................................... .. 1
32 l 377329 Exhaust Pipe ....................................................................................................... .. 1
32 rv 1343727 Exhaust Pipe ....................................................................................................... .. 1
33 q 346294 Heat Shield .......................................................................................................... .. 1
34 rv 222899 Clamp .................................................................................................................. .. 1
34 q 222899 Clamp .................................................................................................................. .. 2
35 iv 292681 Lockwasher.......................................................................................................... .. 2
35 h 15155 Lockwasher.......................................................................................................... .. 2
36 j 344379 Bracket................................................................................................................. .. 1
36 l 377345 Bracket................................................................................................................. .. 1
37 h 18499 Capscrew............................................................................................................. .. 2
37 iv 136749 Capscrew............................................................................................................. .. 2
37 15155 Lockwasher.......................................................................................................... .. 2
37 l 292681 Lockwasher.......................................................................................................... .. 2
37 rv 320159 Washer ................................................................................................................ .. 4
38 379952 Spacer ................................................................................................................. 2 2
39 cx 377617 Bracket................................................................................................................. 1 1
40 320157 Washer ................................................................................................................ 2 2
41 1306370 Nut ....................................................................................................................... .. 3
42 1355319 Gasket (DSL 100.4) ............................................................................................. .. 1
42 1329525 Gasket (DSL 4.248.2) .......................................................................................... .. 1
43 rv 1343725 Exhaust Pipe ....................................................................................................... .. 1
44 rv 287860 Capscrew............................................................................................................. .. 2
45 rv 292682 Lockwasher.......................................................................................................... .. 2
46 rv 136692 Nut ....................................................................................................................... .. 2
47 rv 1343731 Bracket................................................................................................................. .. 1
48 dd 1383251 Exhaust Pipe ....................................................................................................... 1 ..
49 dd 1380805 Flange.................................................................................................................. 2 ..
50 dd 1380803 Spring .................................................................................................................. 6 ..
FOOTNOTES:
a S/N F006A-1501 ⇔ S/N F006A-2947 INC. 2969, 2976 EXC. 2936
b ⇒ S/N F006A-1537
c S/N F006A-1538 ⇒
d S/N F006A-2209 ⇒
e ⇒ S/N F006A-2670
f ⇒ S/N F006A-2840
g S/N F006A-2841 ⇒
h ⇒ S/N F006A-3039
i S/N F006A-3040 ⇒
j ⇒ S/N F006A-5277
k S/N F006A-5278 ⇒
l S/N F006A-5278 ⇔ S/N F006A-6590
m S/N F006A-5278 ⇔ S/N F006A-7082
2-14 See Service Manual ©2001 HYSTER COMPANY
for service procedures.
UNIT CODE F006
12/2001 NORTH AMERICA
EXHAUST
WITH CAB
n ⇒ S/N F006A-5396
o S/N F006A-5397 ⇒
p S/N F006A-5397 ⇔ S/N F006A-6590
q ⇒ S/N F006A-6590
r S/N F006A-6591 ⇒
s ⇒ S/N F006A-7082
t S/N F006A-7083 ⇒
u S/N F006A-8146 ⇒
v S/N F006D-1501 ⇒
w S/N F006D-1501 ⇒ S/N PENDING PER ECN 58764-03
x S/N F006D-1501 ⇔ S/N F006D-2182 INC. 2237, 2237, 2257, 2257
y S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2237, 2237, 2257, 2257
z S/N F006D-1830 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
aa ⇒ S/N F006D-2182
bb S/N F006D-2183 ⇒ EXC. 2237, 2257
cc ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
dd S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976
EXHAUST
WITHOUT CAB
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 c 368233 Exhaust Pipe ....................................................................................................... 1 ..
1 f 1325044 Exhaust Pipe ....................................................................................................... 1 ..
1 mo 1330289 Exhaust Pipe ....................................................................................................... 1 ..
1 r 1383252 Exhaust Pipe ....................................................................................................... 1 ..
2 l 88145 Gasket ................................................................................................................. 3 ..
2 mo 88145 Gasket ................................................................................................................. 2 ..
2 r 1338258 Seal ..................................................................................................................... 2 ..
3 l 88511 Valve .................................................................................................................... 1 ..
4 f 292682 Lockwasher.......................................................................................................... 6 ..
4 f 16526 Nut ....................................................................................................................... 6 ..
4 q 16526 Nut ....................................................................................................................... 12 ..
4 r 192077 Nut ....................................................................................................................... 6 ..
4 p 1369003 Plate .................................................................................................................... 6 ..
5 30370 Clamp .................................................................................................................. 1 ..
6 c 346286 Exhaust Pipe ....................................................................................................... 1 ..
6 do 1325046 Exhaust Pipe ....................................................................................................... 1 ..
6 r 1383253 Exhaust Pipe ....................................................................................................... 1 ..
7 g 346284 Tube ..................................................................................................................... 1 1
7 i 292841 Tube ..................................................................................................................... 1 ..
7 kn 346284 Tube ..................................................................................................................... 1 ..
7 hn 292841 Tube ..................................................................................................................... .. 1
8 346283 Exhaust Pipe ....................................................................................................... 1 1
9 15176 Washer ................................................................................................................ 2 2
9 16815 Capscrew............................................................................................................. 2 2
10 223216 Bushing................................................................................................................ 4 4
11 191534 Nut ....................................................................................................................... 4 4
12 1375986 Bracket................................................................................................................. 2 2
13 30370 Clamp .................................................................................................................. 2 2
14 344275 Muffler.................................................................................................................. 1 1
15 346293 Exhaust Pipe ....................................................................................................... 1 1
16 346295 Shield................................................................................................................... 1 1
17 344381 Bracket................................................................................................................. 2 2
18 16805 Capscrew............................................................................................................. 2 2
19 134803 Screw................................................................................................................... 4 4
20 269200 Nut ....................................................................................................................... 4 4
21 30370 Clamp .................................................................................................................. 2 ..
21 j 30370 Clamp .................................................................................................................. .. 2
21 kn 30370 Clamp .................................................................................................................. .. 1
22 63116 Clamp .................................................................................................................. .. 1
23 c 346289 Exhaust Pipe ....................................................................................................... .. 1
23 e 377329 Exhaust Pipe ....................................................................................................... .. 1
23 kn 1343727 Exhaust Pipe ....................................................................................................... .. 1
24 j 346294 Heat Shield .......................................................................................................... .. 1
25 a 18499 Capscrew............................................................................................................. .. 2
25 bn 136749 Capscrew............................................................................................................. .. 2
25 a 15155 Lockwasher.......................................................................................................... .. 2
25 bn 292681 Lockwasher.......................................................................................................... .. 2
EXHAUST
WITHOUT CAB
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c ⇒ S/N F006A-5277
d S/N F006A-5278 ⇒
e S/N F006A-5278 ⇔ S/N F006A-6590
f S/N F006A-5278 ⇔ S/N F006A-7082
g ⇒ S/N F006A-5396
h S/N F006A-5397 ⇒
i S/N F006A-5397 ⇔ S/N F006A-6590
j ⇒ S/N F006A-6590
k S/N F006A-6591 ⇒
l ⇒ S/N F006A-7082
m S/N F006A-7083 ⇒
n S/N F006D-1501 ⇒
o S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
p S/N F006D-1830 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
q ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936
r S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976
2-19
UNIT CODE F006
NORTH AMERICA 12/2001
COOLING
GASOLINE AND LPG
(⇒ S/N F006D-2202)
COOLING
GASOLINE AND LPG
(⇒ S/N F006D-2202)
2-23
UNIT CODE F006
NORTH AMERICA 12/2001
COOLING
GASOLINE AND LPG
(S/N F006D-2203 ⇒)
COOLING
GASOLINE AND LPG
(S/N F006D-2203 ⇒)
FOOTNOTES:
a ⇒ S/N F006D-2449
b S/N F006D-2450 ⇒
c ⇒ S/N F006D-2947 INC. 2936 EXC. 2960, 2976
d ⇒ S/N F006D-3779
2-27
UNIT CODE F006
NORTH AMERICA 12/2001
FOOTNOTES:
a ⇒ S/N F006D-3098
b S/N F006D-3099 ⇒ S/N PENDING PER ECN 63360
c S/N PENDING PER ECN 63360 ⇒
2-31
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER BLOCK
GASOLINE AND LPG
OPTION 1
KEY:
A: 6KM 1986 Series Engine
B: 7KM 1987 Series Engine
C: 8KM 1988 Series Engine
D: 9KM 1989 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
CYLINDER BLOCK
GASOLINE AND LPG
OPTION 1
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Remanufactured Water Pump 3002545 R
2-35
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER BLOCK
GASOLINE AND LPG
(⇒ S/N F006A-7082)
KEY:
A: 0KM 1990 Series Engine
B: 1KM 1991 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
CYLINDER BLOCK
GASOLINE AND LPG
(⇒ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Remanufactured Water Pump 3002545 R
2-39
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER BLOCK
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
(S/N F006A-7083 ⇒)
FOOTNOTES:
a Remanufactured Water Pump 3002545 R
CYLINDER BLOCK
GASOLINE AND LPG
3KM 1993 SERIES ENGINE
CYLINDER BLOCK
GASOLINE AND LPG
4LM 1994 SERIES ENGINE
FOOTNOTES:
a Optional
b Standard
CYLINDER BLOCK
GASOLINE AND LPG
5LM 1995 SERIES ENGINE
FOOTNOTES:
a Standard
CYLINDER BLOCK
GASOLINE AND LPG
OPTION 2
KEY:
A: 6LX 1996 Series Engine
B: 7LX 1997 Series Engine
C: 8LX 1998 Series Engine
D: 9LX 1999 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
CYLINDER BLOCK
GASOLINE AND LPG
OPTION 2
QTY
ITEM PART NO. DESCRIPTION A B C D
22 1450555 Stud....................................................................................... .. 2 2 2
22 388364 Stud....................................................................................... 2 .. .. ..
23 1335228 Seal....................................................................................... 1 .. .. ..
23 1450556 Seal....................................................................................... .. 1 1 ..
23 1460331 Seal ........................................................................................... .. .. .. 1
24 375575 Bolt ............................................................................................ 1 1 1 2
25 375602 Bolt ............................................................................................ 1 1 1 1
26 1335226 Nut............................................................................................. 1 1 1 1
27 1331341 Plug (LH 3/8 NPT) ..................................................................... 1 1 1 1
27 274232 Plug (RH 1/4 NPT) .................................................................... 1 1 1 1
28 159971 Plug ........................................................................................... 6 6 6 6
29 1358079 Plug (LH) ................................................................................... 1 1 1 3
29 388302 Plug (RH)................................................................................... 1 1 1 2
30 1331341 Plug ........................................................................................... 1 1 1 1
31 274232 Plug ........................................................................................... 3 3 3 3
32 1335212 Gasket ....................................................................................... 1 1 1 1
33 169718 Plug ........................................................................................... 5 5 5 5
FOOTNOTES:
a Standard
2-51
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER BLOCK
GASOLINE AND LPG
2000 SERIES ENGINE
KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine
C: 2MY 2002 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C
1467585 Engine ...................................................................................................... 1 .. ..
1485262 Engine ...................................................................................................... .. 1 ..
1506843 Engine Assembly (Altered) ....................................................................... .. .. 1
1 1460385 Short Block Assembly .......................................................................... 1 .. ..
1 1501157 Short Block Assembly .......................................................................... .. 1 ..
1 .. . . . Short Block Assembly .......................................................................... .. .. 1
2 a 1390759 Piston and Pin Kit (Standard)........................................................... 6 6 6
2 1390760 Piston and Pin Kit (0.5 mm) ............................................................. 6 6 6
3 a 1390761 Piston Ring Kit ................................................................................. 6 6 6
3 1390765 Piston Ring Kit (0.5 mm) .................................................................. 6 6 6
4 1360179 Rod .................................................................................................. 6 6 6
5 1360182 Bolt............................................................................................... 2 2 2
6 1330450 Nut ............................................................................................... 2 2 2
7 a 1390770 Bearing............................................................................................. 6 6 6
7 375580 Bearing (0.014 mm) ......................................................................... 6 6 6
8 1460386 Crankshaft........................................................................................ 1 1 1
9 159971 Plug.................................................................................................. 5 5 ..
9 169718 Plug.................................................................................................. .. .. 5
10 263842 Bolt................................................................................................... 10 10 10
11 a 1460737 Crankshaft Bearing (Crankshaft) ..................................................... 3 3 3
11 1460738 Crankshaft Bearing (Crankshaft) (0.020 in.) .................................... 3 3 3
12 1390773 Crankshaft Bearing (Crankshaft) ..................................................... 1 1 1
13 1358156 Valve ................................................................................................ 1 1 ..
13 1514968 Valve ................................................................................................ .. .. 1
14 159977 Pin.................................................................................................... 4 4 4
15 1374313 Plug.................................................................................................. 1 1 1
16 1335499 Pin.................................................................................................... 2 2 2
17 1451319 Key ....................................................................................................... 1 1 1
18 1335212 Gasket .................................................................................................. 1 1 ..
18 1500884 Gasket .................................................................................................. .. .. 1
19 274232 Plug ...................................................................................................... 5 5 ..
19 1514267 Plug ...................................................................................................... .. .. 5
20 375601 Pin ........................................................................................................ 1 1 1
21 1460330 Retainer Assembly ............................................................................... 1 1 1
22 1450555 Stud.................................................................................................. 2 2 2
23 1460331 Seal.................................................................................................. 1 1 1
24 375575 Bolt ....................................................................................................... 2 2 2
25 375602 Bolt ....................................................................................................... 1 1 1
26 1335226 Nut........................................................................................................ 1 1 1
27 1331341 Plug ...................................................................................................... 3 3 3
CYLINDER BLOCK
GASOLINE AND LPG
2000 SERIES ENGINE
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a Standard
2-55
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
GASOLINE AND LPG
OPTION 1
KEY:
A: 6KM 1986 Series Engine
B: 7KM 1987 Series Engine
C: 8KM 1988 Series Engine
D: 9KM 1989 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
CYLINDER HEAD
GASOLINE AND LPG
OPTION 1
QTY
ITEM PART NO. DESCRIPTION A B C D
25 164050 Grommet........................................................................................ 2 2 2 2
26 321734 Valve .............................................................................................. 1 1 1 1
27 379407 Fitting ............................................................................................. 1 1 1 1
28 1317472 Manifold ......................................................................................... 2 2 2 2
29 352903 Stud (LH) ....................................................................................... 3 3 3 3
29 370168 Stud (RH)....................................................................................... 3 3 3 3
30 16379 Capscrew....................................................................................... 12 12 12 12
31 366686 Lock ............................................................................................... 6 6 6 6
32 353307 Hose .............................................................................................. 1 1 1 1
33 325897 Clamp ............................................................................................ 1 1 1 1
34 1350036 Filter............................................................................................... 1 1 1 1
35 1300152 Washer .......................................................................................... 1 1 1 1
36 14761 Nut ................................................................................................. 1 1 1 1
37 379400 Fitting ............................................................................................. 1 1 1 1
38 379405 Clamp ............................................................................................ 1 1 1 1
39 353199 Clamp ............................................................................................ 1 1 1 1
40 292501 Capscrew....................................................................................... 1 1 1 1
41 320156 Washer .......................................................................................... 1 1 1 1
42 186998 Bracket........................................................................................... 1 1 1 1
43 292680 Lockwasher.................................................................................... 1 1 1 1
44 136687 Nut ................................................................................................. 1 1 1 1
45 342962 Spacer ........................................................................................... 1 1 1 1
46 292682 Lockwasher.................................................................................... 1 1 1 1
47 320159 Washer .......................................................................................... 1 1 1 1
48 16828 Capscrew....................................................................................... 1 1 1 1
49 15162 Lockwasher.................................................................................... 1 1 1 1
50 1304392 Washer .......................................................................................... 12 12 12 12
51 ab 1316494 Shield............................................................................................. .. .. .. 2
52 ab 1316488 Shield............................................................................................. .. .. .. 2
53 171352 Lubricant........................................................................................ AR AR AR AR
FOOTNOTES:
a S/N F006A-5278 ⇒
b S/N F006D-1501 ⇒
2-59
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
GASOLINE AND LPG
(⇒ S/N F006A-7082)
KEY:
A: 0KM 1990 Series Engine
B: 1KM 1991 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
CYLINDER HEAD
GASOLINE AND LPG
(⇒ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
34 1350036 Filter..................................................................................................................... 1 1
35 1300152 Washer ................................................................................................................ 1 1
36 14761 Nut ....................................................................................................................... 1 1
37 379400 Fitting ................................................................................................................... 1 1
38 379405 Clamp .................................................................................................................. 1 1
39 353199 Clamp .................................................................................................................. 1 1
40 15162 Lockwasher.......................................................................................................... 1 1
41 1304392 Washer ................................................................................................................ 12 12
42 1316494 Shield................................................................................................................... 2 2
43 1316488 Shield................................................................................................................... 2 2
44 186998 Bracket................................................................................................................. 1 1
45 292501 Capscrew............................................................................................................. 2 2
46 320156 Washer ................................................................................................................ 2 2
47 292680 Lockwasher.......................................................................................................... 2 2
48 136687 Nut ....................................................................................................................... 2 2
49 171352 Lubricant.............................................................................................................. AR AR
2-63
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
CYLINDER HEAD
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
41 14761 Nut........................................................................................................................... 1
42 379405 Clamp ...................................................................................................................... 1
43 353199 Clamp ...................................................................................................................... 1
44 352903 Stud ......................................................................................................................... 6
45 16379 Capscrew ................................................................................................................ 12
46 366686 Lock......................................................................................................................... 6
47 1304392 Washer .................................................................................................................... 12
48 352952 Shield ...................................................................................................................... 1
49 186998 Bracket......................................................................................................................... 1
50 292501 Capscrew..................................................................................................................... 2
51 320156 Washer ........................................................................................................................ 2
52 292680 Lockwasher.................................................................................................................. 2
53 136687 Nut ............................................................................................................................... 2
2-67
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
GASOLINE AND LPG
3KM 1993 SERIES ENGINE
CYLINDER HEAD
GASOLINE AND LPG
3KM 1993 SERIES ENGINE
2-71
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
GASOLINE AND LPG
4LM 1994 SERIES ENGINE
CYLINDER HEAD
GASOLINE AND LPG
5LM 1995 SERIES ENGINE
CYLINDER HEAD
GASOLINE AND LPG
OPTION 2
KEY:
A: 6LX 1996 Series Engine
B: 7LX 1997 Series Engine
C: 8LX 1998 Series Engine
D: 9LX 1999 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
CYLINDER HEAD
GASOLINE AND LPG
2000 SERIES ENGINE
KEY:
A: 0LX 2000 Series Engine
B: 1LX 2001 Series Engine
C: 2MY 2002 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C
1467585 Engine ...................................................................................................... 1 .. ..
1485262 Engine ...................................................................................................... .. 1 ..
1506843 Engine Assembly (Altered) ....................................................................... .. .. 1
1 1471557 Cylinder Head....................................................................................... 2 2 2
2 1471555 Rocker Arm ...................................................................................... 12 12 12
2 .. . . . Capscrew..................................................................................... 1 1 1
3 1377110 Key (Valve) ....................................................................................... 24 24 24
4 1386194 Exhaust Valve .................................................................................. 6 6 6
5 1386195 Inlet Valve......................................................................................... 6 6 6
6 1393127 Cap .................................................................................................. 12 12 12
7 1386197 Seal.................................................................................................. 12 12 12
8 1386198 Spring............................................................................................... 12 12 12
9 1460384 Seal.................................................................................................. 12 12 12
10 1489643 Pivot Support (Rocker Arm) ............................................................. 2 2 2
2-83
UNIT CODE F006
NORTH AMERICA 12/2001
2-87
UNIT CODE F006
NORTH AMERICA 12/2001
KEY:
A: 6LX 1996 Series Engine
B: 7LX 1997 Series Engine
C: 8LX 1998 Series Engine
D: 9LX 1999 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
1393582 Engine ........................................................................................... .. 1 .. ..
1380300 Engine ........................................................................................... 1 .. .. ..
1453581 Engine ........................................................................................... .. .. 1 ..
1459646 Engine ........................................................................................... .. .. .. 1
1 1386185 Valve Cover (RH) (RH) .............................................................. 1 1 1 1
2 1389102 Valve Cover (LH) (LH) ............................................................... 1 1 1 1
3 1374290 Cap............................................................................................ 1 1 1 1
4 1450869 Distributor (LM4 1994 Series Engine) (☞ Figure 4-31) ........... 1 1 1 1
4 1374322 Distributor (LX6 1996, LX7 1997, LX8 1998, LX9 1999, 2000
Series Engine) (☞ Figure 4-31) ............................................... 1 1 1 1
5 1334423 Gasket ....................................................................................... 1 1 1 1
6 1374288 Grommet ................................................................................... 3 3 3 3
7 1331341 Plug ........................................................................................... 3 3 3 3
8 1335241 Plug (Water Outlet).................................................................... 1 1 1 ..
9 1389093 Bolt ............................................................................................ 8 8 8 8
10 1383904 Grommet ................................................................................... 6 6 6 6
11 1374289 Bolt ............................................................................................ 6 6 6 6
12 1386186 Manifold..................................................................................... 1 1 1 1
13 1386187 Gasket ....................................................................................... 2 2 2 2
14 1374293 Gasket ....................................................................................... 2 2 2 2
15 1377792 Bolt ............................................................................................ 10 10 10 10
16 1377792 Bolt ............................................................................................ 4 4 4 ..
16 1377793 Bolt ............................................................................................ .. .. .. 4
17 1377794 Bolt ............................................................................................ 10 10 10 10
18 1386188 Valve Lifter................................................................................. 12 12 12 12
19 1389050 Guide......................................................................................... 2 2 2 2
20 1389051 Bolt ............................................................................................ 4 4 4 4
21 1386189 Rod............................................................................................ 12 12 12 12
22 1386190 Gasket (Cylinder Head)............................................................. 1 1 1 2
23 1371237 Bolt........................................................................................ 2 2 2 2
23 1386191 Ignition Coil................................................................................ 1 1 1 1
24 1389103 Bracket (Upper) ......................................................................... 1 1 1 1
24 1389105 Bracket (Lower) ......................................................................... 1 1 1 1
25 1380802 Manifold..................................................................................... 2 2 2 2
26 352952 Shield ........................................................................................ 1 1 1 1
27 1316488 Shield (Spark Plug) ................................................................... 2 2 2 2
28 1316494 Shield (Spark Plug) ................................................................... 2 2 2 2
29 1384349 Stud ........................................................................................... 6 6 6 6
30 1383257 Bolt ............................................................................................ 12 12 12 12
31 1383241 Support...................................................................................... 2 2 2 1
32 15154 Lockwasher ............................................................................... 4 4 4 4
33 133469 Capscrew .................................................................................. 4 4 4 4
34 379407 Fitting......................................................................................... 1 1 1 1
35 388514 Dipstick...................................................................................... 1 1 1 1
36 369139 Tube........................................................................................... 1 1 1 1
©2001 HYSTER COMPANY See Service Manual 2-89
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
QTY
ITEM PART NO. DESCRIPTION A B C D
2-91
UNIT CODE F006
NORTH AMERICA 12/2001
KEY:
A: 0XL 2000 Series Engine
B: 1LX 2001 Series Engine
C: 2MY 2002 series engine
QTY
ITEM PART NO. DESCRIPTION A B C
1467585 Engine ...................................................................................................... 1 .. ..
1485262 Engine ...................................................................................................... .. 1 ..
1506843 Engine Assembly (Altered) ....................................................................... .. .. 1
1 1386185 Valve Cover (RH) (RH) ......................................................................... 1 1 1
2 1389102 Valve Cover (LH) (LH) .......................................................................... 1 1 1
3 1374290 Cap (Oil) ............................................................................................... 1 1 1
4 1450869 Distributor (LX6 1996, LX7 1997, LX8 1998, LX9 1999, 2000 Series
Engine) (☞ Figure 4-31) ..................................................................... 1 1 1
4 1374322 Distributor (LM4 1994 Series Engine) (☞ Figure 4-31) ...................... 1 1 1
5 1334423 Gasket .................................................................................................. 1 1 1
6 1374288 Grommet .............................................................................................. 3 3 3
7 375597 Bolt ....................................................................................................... 1 1 1
8 1335497 Clamp ................................................................................................... 1 1 1
9 1389093 Bolt ....................................................................................................... 8 8 8
10 1383904 Grommet .............................................................................................. 6 6 6
11 1374289 Bolt ....................................................................................................... 6 6 6
12 1386186 Manifold (Inlet)...................................................................................... 1 1 1
13 1386187 Gasket .................................................................................................. 2 2 2
14 1374293 Gasket .................................................................................................. 2 2 2
15 1377792 Bolt ....................................................................................................... 10 10 10
16 1377793 Bolt ....................................................................................................... 4 4 4
17 1377794 Bolt ....................................................................................................... 10 10 10
18 1471559 Lifter Assembly..................................................................................... 12 12 12
19 1389050 Guide.................................................................................................... 2 2 2
20 1389051 Bolt ....................................................................................................... 4 4 4
21 1386189 Rod....................................................................................................... 12 12 12
22 1386190 Gasket .................................................................................................. 2 2 2
23 1386191 Ignition Coil........................................................................................... 1 1 1
24 1389133 Spark Plug............................................................................................ 6 6 6
24 1452376 Spark Plug (Optional) ........................................................................... 6 6 6
KEY:
A: 6KM 1986 Series Engine
B: 7KM 1987 Series Engine
C: 8KM 1988 Series Engine
D: 9KM 1989 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
1302960 Engine Assembly ........................................................................... .. .. 1 ..
1312468 Engine Assembly ........................................................................... .. .. .. 1
373100 Engine Assembly ........................................................................... 1 .. .. ..
383134 Engine Assembly ........................................................................... .. 1 .. ..
1 1374309 Piston Assembly (Standard) ...................................................... .. 6 6 6
1 306772 Piston (Standard) ...................................................................... 6 .. .. ..
1 388371 Piston (0.005 in.) ....................................................................... .. .. 6 6
1 388372 Piston (0.030 in.) ....................................................................... 6 6 6 6
2 306774 Piston Ring Set (Standard)........................................................ 6 6 6 6
2 375550 Piston Ring Set (.030 in O/S) .................................................... 6 6 6 6
3 375577 Rod............................................................................................ 6 6 6 6
4 1360182 Bolt........................................................................................ 2 2 2 2
5 221708 Nut ........................................................................................ 2 2 2 2
6 301957 Camshaft Bearing ..................................................................... 1 1 1 1
7 301956 Camshaft Bearing ..................................................................... 2 2 2 2
8 263788 Plug (Rear Bearing) .................................................................. 1 1 1 1
9 375613 Camshaft ................................................................................... 1 .. .. ..
9 388354 Camshaft ................................................................................... .. 1 1 1
10 1450941 Pin......................................................................................... 1 1 1 1
11 1335057 Key ............................................................................................ 2 2 2 2
12 1324015 Bearing (0.010 in.)..................................................................... 1 1 1 1
12 1324016 Bearing (0.020 in.)..................................................................... 1 1 1 1
12 1324017 Bearing (0.030 in.)..................................................................... 1 1 1 1
12 1324018 Bearing (0.040 in.)..................................................................... 1 1 1 1
12 375551 Bearing (Standard) .................................................................... 1 1 1 1
13 263755 Crankshaft Bearing (0.001 in.) .................................................. .. .. 1 1
13 263758 Crankshaft Bearing (0.010 in.) .................................................. .. .. 1 1
13 263759 Crankshaft Bearing (0.020 in.) .................................................. .. .. 1 1
14 1324011 Bearing (0.010 in.)..................................................................... 6 6 6 6
14 1324012 Bearing (0.020 in.)..................................................................... 6 6 6 6
14 1324013 Bearing (0.030 in.)..................................................................... 6 6 6 6
14 1324014 Bearing (0.040 in.)..................................................................... .. .. .. 6
14 375579 Bearing (Standard) .................................................................... 6 6 6 6
15 375575 Bolt ............................................................................................ 2 2 2 2
16 375602 Bolt ............................................................................................ 1 1 1 1
17 c 1454600 Flywheel (☞ Figure 2-3) .......................................................... 1 1 1 1
17 b 344357 Flywheel (☞ Figure 2-3) .......................................................... 1 1 1 1
17 350152 Flywheel (☞ Figure 2-3) .......................................................... 1 1 1 1
18 375582 Gasket ....................................................................................... 1 1 1 1
19 1306676 Oil Pan....................................................................................... 1 1 1 1
20 164029 Screw .................................................................................... 1 1 1 1
20 388305 Gasket................................................................................... 1 1 1 ..
21 16378 Capscrew .................................................................................. 12 12 12 12
22 375584 Nut............................................................................................. 4 4 4 4
23 375574 Stud ........................................................................................... 2 2 2 2
©2001 HYSTER COMPANY See Service Manual 2-95
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
QTY
ITEM PART NO. DESCRIPTION A B C D
24 370156 Nut............................................................................................. 1 .. .. ..
24 388313 Nut............................................................................................. .. 1 1 1
25 375572 Retainer Assembly .................................................................... 1 1 1 1
26 375574 Stud....................................................................................... 1 2 2 2
27 1335228 Seal....................................................................................... 1 1 1 1
28 1335212 Gasket ....................................................................................... 1 1 1 1
29 375570 Crankshaft ................................................................................. 1 1 1 1
30 375571 Pin......................................................................................... 1 1 1 1
31 375601 Pin ............................................................................................. 1 1 1 1
32 .. . . . Bearing Cap .............................................................................. 1 1 1 1
33 263789 Cap............................................................................................ 3 3 3 3
34 263842 Bolt ............................................................................................ 8 8 8 8
35 375615 Sprocket .................................................................................... 1 .. .. ..
35 388310 Sprocket .................................................................................... .. 1 1 1
36 1339967 Damper...................................................................................... .. 1 1 1
36 375576 Damper...................................................................................... 1 .. .. ..
37 221453 Capscrew .................................................................................. .. .. 3 3
37 221455 Capscrew .................................................................................. 3 3 .. ..
37 242164 Washer ...................................................................................... 3 3 3 3
38 1339974 Sprocket .................................................................................... .. .. 1 1
38 375614 Sprocket .................................................................................... 1 .. .. ..
38 388309 Sprocket .................................................................................... .. 1 .. ..
39 375616 Chain ......................................................................................... 1 .. .. ..
39 388355 Chain ......................................................................................... .. 1 1 1
40 301955 Camshaft Bearing.......................................................................... 1 1 1 1
41 .. . . . Pulley (☞ Figure 2-7) ................................................................... 1 1 1 1
42 221549 Capscrew....................................................................................... 1 1 1 1
43 15156 Lockwasher.................................................................................... 3 3 3 3
43 16634 Capscrew....................................................................................... 3 3 3 3
306770 Cylinder Block (Includes Items 1-2, 6-8, 12, 31-34, 40)................. 1 1 1 1
a 1303792 Cylinder Block (Includes Items 1-2, 6-8, 12, 31-34, 40)................. 1 1 1 1
FOOTNOTES:
a Engine has Standard Size Rings and Bearings
b ⇒ S/N F006D-4442
c S/N F006D-4443 ⇒
2-97
UNIT CODE F006
NORTH AMERICA 12/2001
KEY:
A: 0KM 1990 Series Engine
B: 1KM 1991 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
a 1303792 Cylinder Block (Includes Items 1-2, 6-8, 12-13, 30-33, 40) ................................. 1 1
FOOTNOTES:
a Engine has Standard Size Rings and Bearings
b ⇒ S/N F006D-4442
c S/N F006D-4443 ⇒
2-101
UNIT CODE F006
NORTH AMERICA 12/2001
32 375584 Nut........................................................................................................................... 4
33 16378 Capscrew ................................................................................................................ 14
34 1342625 Camshaft ................................................................................................................. 1
35 1450941 Pin....................................................................................................................... 1
36 1339974 Sprocket .................................................................................................................. 1
37 375616 Chain ....................................................................................................................... 1
38 221453 Capscrew ................................................................................................................ 3
39 375615 Sprocket (Crankshaft).............................................................................................. 1
40 1335064 Camshaft Retainer (Camshaft)................................................................................ 1
41 1339963 Bolt .......................................................................................................................... 2
42 .. . . . Bearing Cap ............................................................................................................ 3
43 .. . . . Bearing Cap ............................................................................................................ 1
44 263788 Plug ......................................................................................................................... 1
45 350070 Pulley....................................................................................................................... 1
46 15156 Lockwasher ............................................................................................................. 3
46 16634 Capscrew ................................................................................................................ 3
47 221544 Capscrew ................................................................................................................ 1
48 1305165 Washer .................................................................................................................... 1
49 b 1454600 Flywheel (☞ Figure 2-3) ........................................................................................ 1
49 a 344357 Flywheel (☞ Figure 2-3) ........................................................................................ 1
49 350152 Flywheel (☞ Figure 2-3) ........................................................................................ 1
FOOTNOTES:
a ⇒ S/N F006D-4442
b S/N F006D-4443 ⇒
2-105
UNIT CODE F006
NORTH AMERICA 12/2001
2-109
UNIT CODE F006
NORTH AMERICA 12/2001
KEY:
A: 6LX 1996 Series Engine
B: 7LX 1997 Series Engine
C: 8LX 1998 Series Engine
D: 9LX 1999 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D
1380300 Engine ........................................................................................... 1 .. .. ..
1393582 Engine ........................................................................................... .. 1 .. ..
1453581 Engine ........................................................................................... .. .. 1 ..
1459646 Engine ........................................................................................... .. .. .. 1
1 1374296 Camshaft ................................................................................... 1 1 .. ..
1 1456111 Camshaft ................................................................................... .. .. 1 1
2 1374297 Pin......................................................................................... 2 2 2 2
3 1450792 Chain ......................................................................................... .. 1 1 1
3 375616 Chain ......................................................................................... 1 .. .. ..
4 1374300 Sprocket .................................................................................... 1 1 1 1
5 375615 Sprocket .................................................................................... 1 1 1 1
6 1374301 Bolt ............................................................................................ 3 3 3 3
7 1374299 Bolt ............................................................................................ 2 2 2 2
8 1374298 Retainer..................................................................................... 1 1 1 1
9 b 1454955 Bearing (Position A) .................................................................. .. 1 1 1
9 a 1454955 Bearing (Position A, D) .............................................................. .. 2 2 2
9 301955 Camshaft Bearing (Position A, D) ............................................. 2 .. .. ..
10 a 1454956 Bearing (Position C) .................................................................. .. 1 1 1
10 b 1454956 Bearing (Position B, D) .............................................................. .. 2 2 2
10 301956 Camshaft Bearing (Position B) .................................................. 1 .. .. ..
11 a 1454957 Bearing (Position B) .................................................................. .. 1 1 1
11 b 1454957 Bearing (Position C) .................................................................. .. 1 1 1
11 301957 Camshaft Bearing (Position C) .................................................. 1 .. .. ..
12 1374307 Bolt ............................................................................................ 2 .. .. ..
12 1383257 Bolt ............................................................................................ .. 4 4 4
13 263827 Stud ........................................................................................... 2 .. .. ..
14 1335240 Bolt ............................................................................................ 1 .. .. ..
15 1389100 Water Pump .............................................................................. 1 .. 1 1
15 1450553 Water Pump .............................................................................. .. 1 .. ..
16 263828 Gasket................................................................................... 2 2 2 2
17 1389091 Stud ........................................................................................... .. .. .. 1
17 159977 Pin ............................................................................................. 6 6 6 ..
18 1386176 Oil Pump (6LX 1996, 7LX 1997, 8LX 1998, 9LX 1999-2001
Series Engine) (☞ Figure 2-42) ............................................... 1 1 1 1
19 375587 Fitting (Oil Filter)........................................................................ 1 1 1 1
20 1386178 Damper...................................................................................... 1 1 1 1
21 1386180 Cover ......................................................................................... 1 1 1 1
22 1386179 Bolt ............................................................................................ 3 3 3 3
23 1377103 Bolt ............................................................................................ 2 2 2 2
24 1386184 Gasket (Oil Sump)..................................................................... 1 1 1 1
25 1389104 Oil Pan....................................................................................... 1 1 1 ..
25 1460756 Oil Pan....................................................................................... .. .. .. 1
26 1460757 Screw .................................................................................... 1 1 1 1
26 1460758 Seal....................................................................................... .. .. .. 1
26 388305 Gasket................................................................................... 1 1 1 ..
©2001 HYSTER COMPANY See Service Manual 2-115
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits
2-117
UNIT CODE F006
NORTH AMERICA 12/2001
41 1383263 Cap.......................................................................................................................... 1
42 130845 Clamp ...................................................................................................................... 1
43 1460332 Hose ........................................................................................................................ 1
44 1514963 Sensor (2002 Series Engine) .................................................................................. 1
45 1514964 O-Ring (2002 Series Engine) .................................................................................. 1
46 1514961 Insert (2002 Series Engine) (Not Illusrated)............................................................ 1
47 1514962 Ring (2002 Series Engine) ...................................................................................... 1
48 1514965 Bolt (2002 Series Engine) ....................................................................................... 1
49 1471560 Clamp ...................................................................................................................... 2
FOOTNOTES:
a GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits
b GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits
2-121
UNIT CODE F006
NORTH AMERICA 12/2001
OIL PUMP
GASOLINE AND LPG
OPTION 1
KEY:
A: 6KM 1986 Series Engine
B: 7KM 1987 Series Engine
C: 8KM 1988 and 9KM 1989 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C
1 1304785 Oil Pump ................................................................................................... .. 1 1
1 1307962 Oil Pump ................................................................................................... 1 .. ..
2 .. . . . Cover .................................................................................................... 1 .. ..
2 1304786 Cover .................................................................................................... .. 1 ..
2 1306678 Cover .................................................................................................... .. .. 1
3 149845 Pin.................................................................................................... 1 1 1
4 145177 Spring............................................................................................... 1 .. ..
4 388352 Spring............................................................................................... .. 1 1
5 268573 Regulator Valve ........................................................................................ 1 1 1
6 15154 Lockwasher............................................................................................... 4 4 4
6 16709 Screw........................................................................................................ 4 4 4
7 375585 Screen ...................................................................................................... 1 1 1
8 263849 Bolt ........................................................................................................... 1 .. ..
8 388306 Bolt ........................................................................................................... .. 1 1
9 263795 Retainer .................................................................................................... 1 1 1
10 263794 Shaft ......................................................................................................... 1 1 1
OIL PUMP
GASOLINE AND LPG
OPTION 2
KEY:
A: 0KM 1990 and 1KM 1991 Series Engine
B: 3KM 1993 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
OIL PUMP
GASOLINE AND LPG
2KM 1992 SERIES ENGINE
OIL PUMP
GASOLINE AND LPG
OPTION 3
KEY:
A: 4LM 1994 Series Engine
B: 5LM 1995 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
OIL PUMP
GASOLINE AND LPG
OPTION 4
KEY:
A: 6LX 1996 Series Engine
B: 7LX 1997 Series Engine
C: 8LX 1998 Series Engine
D: 9LX 1999-2001 Series Engine
E: 2MY 2002 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B C D E
COOLING
DIESEL
COOLING
DIESEL
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
d ⇒ S/N F006D-3779
e ⇒ S/N F006D-4442
f S/N F006D-4443 ⇒
2-135
UNIT CODE F006
NORTH AMERICA 12/2001
OIL FILTER
DIESEL 4.248.2
(⇒ S/N F006A-3039)
OIL FILTER
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇒)
FOOTNOTES:
a ⇒ S/N U646744y
b S/N U646745y ⇒
c ⇒ S/N U707727a
d S/N U707728a ⇒
CYLINDER BLOCK
DIESEL 4.248.2
(⇒ S/N F006A-3039)
CYLINDER BLOCK
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
CYLINDER BLOCK
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
d 1391776 Cylinder Block Kit (Includes Items 1, 3-8, 10-13, 28-31) ............................................. 1
e 1470293 Cylinder Block Kit (Includes Items 3-8, 10-13, 27, 30, 34)........................................... 1
FOOTNOTES:
a ⇒ S/N U503404u
b S/N U503405u ⇒
c S/N U646745y ⇒
d ⇒ S/N U707727a
e S/N U707728a ⇒
2-145
UNIT CODE F006
NORTH AMERICA 12/2001
CYLINDER HEAD
DIESEL 4.248.2
(⇒ S/N F006A-3039)
FOOTNOTES:
a Cylinder Head has Standard Valves
b ⇒ S/N U027630m
c S/N U027631m ⇒
CYLINDER HEAD
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N U600869w
b S/N U600870w ⇔ S/N U707726aw
c S/N U707727aw ⇒
FOOTNOTES:
a Use with Crankshaft 340874
b Use with Crankshaft 385203
c S/N F006A-3039 ⇒
d ⇒ S/N U978997l
e S/N U978998l ⇒
NOTE:
Engine S/N 071168 through 071729 Identify Crankshaft by Pulley Mounting
FOOTNOTES:
a Crankshaft Includes Standard Bearings
b ⇒ S/N U797494c
TIMING GEAR
DIESEL 4.248.2
(⇒ S/N F006A-3039)
TIMING GEAR
DIESEL 1004.4
(S/N F006A-3040 ⇔ S/N F006D-4442, S/N F006D-1501 ⇒)
OIL PAN
DIESEL 4.248.2
(⇒ S/N F006A-3039)
OIL PAN
DIESEL 4.248.2
(⇒ S/N F006A-3039)
2-161
UNIT CODE F006
NORTH AMERICA 12/2001
OIL PAN
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
OIL PAN
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N U503404s
b S/N U503405s ⇒
c ⇒ S/N U690784a
d S/N U690785a ⇒
2-165
UNIT CODE F006
NORTH AMERICA 12/2001
VALVE COVER
DIESEL 4.248.2
(⇒ S/N F006A-1957, ⇒ S/N F006A-3039)
VALVE COVER
DIESEL 4.248.2
(⇒ S/N F006A-3039, S/N F006A-1958 ⇒, S/N F006D-1501 ⇒)
VALVE COVER
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N U600869w
b S/N U600870w ⇒
MANIFOLD
DIESEL 4.248.2
(⇒ S/N F006A-3039)
MANIFOLD
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N U600869w
b S/N U600870w ⇒
WATER PUMP
DIESEL 4.248.2
(⇒ S/N F006A-3039)
FOOTNOTES:
a Remanufactured Water Pump 3002531 R
WATER PUMP
DIESEL 1004.4
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a S/N U594369 ⇒
b S/N U594370 ⇒
c ⇒ S/N U600869w
d S/N U600870w ⇒
WATER PUMP
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒ S/N U892125D ⇒)
FOOTNOTES:
a ⇒ D/B 06/1999
b D/B 06/1999 ⇒
WATER PUMP
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒ S/N U892126D ⇒)
CYLINDER BLOCK
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
CYLINDER HEAD
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
FOOTNOTES:
a Crankshaft/Bearing Includes Standard Size Bearings and Thrust Washers
TIMING GEAR
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
49 1454315 Thimble.................................................................................................................... 1
2-195
UNIT CODE F006
NORTH AMERICA 12/2001
MANIFOLD
DIESEL
WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
3 FUEL SYSTEM
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
AIR FILTER
HEAVY DUTY
DIESEL........................................................................................................................................................ 3-72
GASOLINE AND LPG ................................................................................................................................. 3-68
STANDARD
⇒ S/N F006A-7082 ..................................................................................................................................... 3-62
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 3-64
CARBURETOR
GASOLINE
⇒ S/N F006A-7082 ..................................................................................................................................... 3-40
LPG
⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936 ....................................................................................... 3-34
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 3-36
ELECTRIC CHOKE ............................................................................................................................................ 3-42
FUEL INJECTION
DIESEL
⇒ S/N F006A-3039 ..................................................................................................................................... 3-88
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ....................................................................... 3-90
LOW PRESSURE
DIESEL WITH LOW EMISSIONS
S/N F006D-4443 ⇒ ................................................................................................................................. 3-84
FUEL INJECTION AND PUMP
HIGH PRESSURE WITH LOW EMISSIONS
S/N F006D-4443 ⇒..................................................................................................................................... 3-94
FUEL LINES
DIESEL
⇒ S/N F006A-3039 ..................................................................................................................................... 3-76
S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442 ....................................................................... 3-80
FUEL SYSTEM
DIESEL AND GASOLINE
⇒ S/N F006A-7082 ..................................................................................................................................... 3-16
GASOLINE
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 3-20
LPG
⇒ S/N F006A-7082 ....................................................................................................................................... 3-4
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936............................ 3-8
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 3-12
FUEL TANK
DIESEL ........................................................................................................................................................... 3-32
GASOLINE
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 3-30
GASOLINE AND DIESEL
⇒ S/N F006A-7082 ..................................................................................................................................... 3-26
LPG................................................................................................................................................................. 3-24
GOVERNOR....................................................................................................................................................... 3-38
LIFT PUMP
DIESEL
⇒ S/N F006D-4442..................................................................................................................................... 3-96
WITH LOW EMISSIONS
⇒ S/N F006D-4443 ................................................................................................................................. 3-98
SECTION 3
FUEL SYSTEM (Continued)
DESCRIPTION PAGE
LOCK-OFF FILTER
LPG................................................................................................................................................................. 3-47
LPG CONVERTER
⇒ S/N F006D-1884 ........................................................................................................................................ 3-48
S/N F006D-1885 ⇔ S/N F006D-4317 ............................................................................................................ 3-50
S/N F006D-4318 ⇒ ........................................................................................................................................ 3-52
THROTTLE BODY INJECTOR
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 3-44
THROTTLE LINKAGE
⇒ S/N F006A-7082......................................................................................................................................... 3-54
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 3-56
THROTTLE PEDAL
OIL CLUTCH AND POWERSHIFT WITH FORWARD/REVERSE LEVER..................................................... 3-58
POWERSHIFT WITH MONOTROL PEDAL.................................................................................................... 3-60
WATER FILTER AND SEPARATOR
DIESEL ......................................................................................................................................................... 3-100
3-3
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL SYSTEM
LPG
(⇒ S/N F006A-7082)
FUEL SYSTEM
LPG
(⇒ S/N F006A-7082)
FOOTNOTES:
a ⇒ S/N F006A-7082
b S/N F006A-7083 ⇒
c S/N F006D-1501 ⇒
3-7
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL SYSTEM
LPG
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
FUEL SYSTEM
LPG
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
FOOTNOTES:
a ⇒ S/N F006A-7082
b S/N F006A-7083 ⇒
c ⇒ S/N F006A-7103
d S/N F006A-7104 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-2202
g S/N F006D-2203 ⇒
3-11
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL SYSTEM
LPG
(S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976)
FUEL SYSTEM
LPG
(S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976)
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 72037
b S/N PENDING PER ECN 72037 ⇒
3-15
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL SYSTEM
DIESEL AND GASOLINE
(⇒ S/N F006A-7082)
KEY:
A: Gasoline
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
FUEL SYSTEM
DIESEL AND GASOLINE
(⇒ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Optional Anti-Icing
b ⇒ S/N F006A-3039
c S/N F006A-3040 ⇒
3-19
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL SYSTEM
GASOLINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
FOOTNOTES:
a ⇒ S/N F006A-7825
b S/N F006A-7826 ⇒
FUEL SYSTEM
GASOLINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
c S/N F006A-7836 ⇒
d ⇒ S/N F006D-1532
e S/N F006D-1533 ⇔ S/N F006D-2202
f S/N F006D-1533 ⇔ S/N F006D-2974
g S/N F006D-2203 ⇔ S/N F006D-2947
h ⇒ S/N F006D-2947
i S/N F006D-2948 ⇒
j ⇒ S/N PENDING PER ECN 73001
k S/N PENDING PER ECN 73001 ⇒
3-23
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL TANK
LPG
FUEL TANK
GASOLINE AND DIESEL
(⇒ S/N F006A-7082)
KEY:
A: Gasoline
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
FUEL TANK
GASOLINE AND DIESEL
(⇒ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Optional
3-29
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL TANK
GASOLINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
FUEL TANK
DIESEL
CARBURETOR
LPG
(⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
bc 1331600 Carburetor.................................................................................................................... 1
a 349292 Carburetor.................................................................................................................... 1
1 374712 Mixer Assembly ....................................................................................................... 1
2 204782 Valve and Diaphragm Kit..................................................................................... 1
3 .. . . . Screw.............................................................................................................. 4
4 .. . . . Backup Plate................................................................................................... 1
5 .. . . . Diaphragm ...................................................................................................... 1
6 .. . . . Ring (Air Valve) ............................................................................................... 1
7 .. . . . Valve ............................................................................................................... 1
8 .. . . . Spring ............................................................................................................. 1
9 372115 Fitting....................................................................................................................... 1
10 261963 Gasket ..................................................................................................................... 1
11 204787 Gasket ..................................................................................................................... 1
12 214117 Spring ...................................................................................................................... 1
13 374714 Gasket ..................................................................................................................... 1
14 bc 1342990 Governor ................................................................................................................. 1
14 a 374703 Governor ................................................................................................................. 1
15 374710 Spring.................................................................................................................. 1
16 374709 Ring..................................................................................................................... 1
17 374708 Bearing................................................................................................................ 2
18 bc 1339102 Diaphragm .......................................................................................................... 1
18 a 374704 Diaphragm .......................................................................................................... 1
19 bc 374706 Lever ................................................................................................................... 1
19 a 374707 Lever ................................................................................................................... 1
20 bc 1339103 Throttle Shaft ...................................................................................................... 1
21 201800 Fitting........................................................................................................................... 2
22 191805 Fitting........................................................................................................................... 1
23 15055 Nut ............................................................................................................................... 4
23 292681 Lockwasher.................................................................................................................. 4
23 295308 Stud ............................................................................................................................. 4
24 1328936 Gasket (Anti-Icing) (Optional) ...................................................................................... 1
24 bc 1333806 Gasket ......................................................................................................................... 1
24 a 258298 Gasket ......................................................................................................................... 1
FOOTNOTES:
a ⇒ S/N F006A-7082
b S/N F006A-7083 ⇒
c S/N F006D-1501 ⇒
CARBURETOR
LPG
(S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976)
1383200 Carburetor.................................................................................................................... 1
1 374712 Mixer Assembly ....................................................................................................... 1
2 204782 Valve and Diaphragm Kit..................................................................................... 1
3 .. . . . Screw.............................................................................................................. 4
4 .. . . . Backup Plate................................................................................................... 1
5 .. . . . Diaphragm ...................................................................................................... 1
6 .. . . . Ring (Air Valve) ............................................................................................... 1
7 .. . . . Valve ............................................................................................................... 1
8 .. . . . Spring ............................................................................................................. 1
9 372115 Fitting....................................................................................................................... 1
10 204787 Gasket ..................................................................................................................... 1
11 214117 Spring ...................................................................................................................... 1
12 374713 Spring ...................................................................................................................... 1
13 .. . . . Adapter.................................................................................................................... 1
14 261963 Gasket ..................................................................................................................... 1
15 374714 Gasket ..................................................................................................................... 2
16 .. . . . Bolt .......................................................................................................................... 4
17 1383265 Bracket......................................................................................................................... 1
18 1385673 Governor...................................................................................................................... 1
19 1383264 Shaft ........................................................................................................................ 1
20 1342997 Clamp ...................................................................................................................... 1
21 1358241 Lever........................................................................................................................ 1
22 .. . . . Lever........................................................................................................................ 1
23 374708 Bearing .................................................................................................................... 2
24 .. . . . Floating Lever.......................................................................................................... 1
25 .. . . . Throttle Plate ........................................................................................................... 2
26 132473 Screw ...................................................................................................................... 4
27 204790 Screw ...................................................................................................................... 3
28 1374057 Screw ...................................................................................................................... 1
29 204824 Spring ...................................................................................................................... 1
30 .. . . . Roll Pin .................................................................................................................... 1
31 326926 Screw ...................................................................................................................... 2
32 .. . . . Bolt and Washer ...................................................................................................... 4
33 1393165 Screw ...................................................................................................................... 4
1385673 Governor...................................................................................................................... 1
1 1339102 Diaphragm............................................................................................................... 1
2 374709 Ring ......................................................................................................................... 1
3 374708 Bearing .................................................................................................................... 2
4 374706 Lever........................................................................................................................ 1
5 374710 Spring ...................................................................................................................... 1
6 .. . . . Return Spring Pin.................................................................................................... 1
7 204790 Screw ...................................................................................................................... 2
3-39
UNIT CODE F006
NORTH AMERICA 12/2001
CARBURETOR
GASOLINE
(⇒ S/N F006A-7082)
368247 Carburetor.................................................................................................................... 1
1 .. . . . Capscrew ................................................................................................................ 7
2 .. . . . Capscrew ................................................................................................................ 1
3 .. . . . Gasket ..................................................................................................................... 1
4 374933 Pump ....................................................................................................................... 1
5 374930 Float ........................................................................................................................ 1
6 .. . . . Capscrew ................................................................................................................ 1
7 .. . . . Guide....................................................................................................................... 1
8 .. . . . Ball .......................................................................................................................... 1
9 .. . . . Capscrew ................................................................................................................ 3
10 374931 Needle Bearing ....................................................................................................... 1
11 .. . . . Gasket ..................................................................................................................... 1
12 .. . . . Spring ...................................................................................................................... 1
13 .. . . . Gasket ..................................................................................................................... 1
14 .. . . . Capscrew ................................................................................................................ 2
14 .. . . . Lockwasher ............................................................................................................. 2
15 .. . . . Needle and Seat...................................................................................................... 1
16 374929 Fuel Filter ................................................................................................................ 1
17 .. . . . Capscrew ................................................................................................................ 2
18 .. . . . Gasket ..................................................................................................................... 1
19 344997 Governor...................................................................................................................... 1
20 1319102 Plate ........................................................................................................................ 1
21 374710 Spring ...................................................................................................................... 1
374928 Carburetor Kit (Includes Items 3, 7-8, 11-13, 15, 18) .................................................. 1
ELECTRIC CHOKE
FOOTNOTES:
a Fuel Inlet
b Fuel Meter Body
c Fuel Outlet
LPG CONVERTER
(⇒ S/N F006D-1884)
204837 Converter Repair Kit (Includes Items 1, 3-4, 7-8, 13, 17-18, 20) ................................. 1
LPG CONVERTER
(S/N F006D-1885 ⇔ S/N F006D-4317)
LPG CONVERTER
(S/N F006D-4318 ⇒)
THROTTLE LINKAGE
(⇒ S/N F006A-7082)
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 15002 Nut ............................................................................................................ .. 1 ..
2 314809 Rod End.................................................................................................... .. 1 ..
3 126 Rod End Pin ............................................................................................. .. 1 1
4 15200 Cotter Pin.................................................................................................. .. 1 1
5 1300208 Spring ....................................................................................................... .. 1 ..
6 15002 Nut ............................................................................................................ .. .. 1
7 c 350036 Bracket...................................................................................................... .. .. 1
8 bc 15005 Nut ............................................................................................................ .. .. 2
8 ac 16663 Capscrew.................................................................................................. .. .. 2
8 c 273338 Thread Sealant ......................................................................................... .. .. AR
8 c 292681 Lockwasher............................................................................................... .. .. 2
9 136692 Nut ............................................................................................................ 2 2 2
9 136985 Capscrew.................................................................................................. 2 2 2
9 292682 Lockwasher............................................................................................... 2 2 2
10 352499 Pedal (☞ Figure 3-22) ............................................................................. 1 1 1
10 353398 Pedal (☞ Figure 3-23) ............................................................................. 1 1 1
11 15212 Cotter Pin.................................................................................................. 1 1 1
12 162836 Rod End Pin ............................................................................................. 1 1 1
13 1337771 Throttle Cable ........................................................................................... 1 1 1
14 137852 Strap Clamp.............................................................................................. 1 1 1
15 18535 Capscrew.................................................................................................. 2 .. ..
15 292682 Lockwasher............................................................................................... 2 .. ..
16 352837 Bracket...................................................................................................... 1 .. ..
17 1300208 Spring ....................................................................................................... 1 .. ..
18 15024 Nut ............................................................................................................ 2 .. 2
19 161252 Ball Stud ................................................................................................... 1 .. 1
20 15002 Nut ............................................................................................................ 1 .. ..
21 e 383142 Bracket...................................................................................................... .. 1 ..
22 d 15923 Lockwasher............................................................................................... .. .. 1
23 d 1337225 Spring ....................................................................................................... .. .. 1
FOOTNOTES:
a Engine with Removable Plugs
b Engine with Studs
c ⇒ S/N F006A-3039
d S/N F006A-3040 ⇒
e S/N T12197KM02 ⇒
THROTTLE LINKAGE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 352499 Pedal (☞ Figure 3-22) ............................................................................. 1 1 1
1 353398 Pedal (☞ Figure 3-23) ............................................................................. 1 1 1
2 136692 Nut ............................................................................................................ 2 2 2
2 136985 Capscrew.................................................................................................. 2 2 2
2 292682 Lockwasher............................................................................................... 2 2 2
3 15212 Cotter Pin.................................................................................................. 1 1 1
4 162836 Rod End Pin ............................................................................................. 1 1 1
5 cd 1337771 Throttle Cable ........................................................................................... 1 1 1
5 e 1383282 Throttle Cable ........................................................................................... 1 1 1
6 16598 Capscrew.................................................................................................. 2 .. ..
6 j 1493695 Throttle Cable .......................................................................................... 1 1 1
6 292682 Lockwasher............................................................................................... 2 .. ..
7 h 1336133 Bracket...................................................................................................... 1 .. ..
7 i 1461409 Bracket...................................................................................................... 1 .. ..
8 15002 Nut ............................................................................................................ 1 1 2
9 15024 Nut ............................................................................................................ .. .. 2
9 15923 Lockwasher............................................................................................... .. .. 1
10 161252 Ball Stud ................................................................................................... .. .. 1
11 126 Rod End Pin ............................................................................................. .. 1 ..
12 15200 Cotter Pin.................................................................................................. .. 1 ..
13 1330272 Spring (Large) (121.7 mm) ....................................................................... .. 1 ..
13 1330273 Spring (Small) (117.8 mm) ....................................................................... .. 1 ..
14 314809 Rod End.................................................................................................... .. 1 ..
15 cd 1337884 Bracket...................................................................................................... .. 1 ..
16 137852 Strap Clamp.............................................................................................. .. .. 1
17 15923 Lockwasher............................................................................................... .. .. 1
18 cd 1345022 Link ........................................................................................................... .. 1 ..
18 e 1383250 Link ........................................................................................................... .. 1 ..
19 af 1313835 Bracket (Without Low Emissions) ............................................................. .. .. 1
19 bg 1454335 Bracket (With Low Emissions) .................................................................. .. .. 1
20 352782 Bracket...................................................................................................... .. 1 ..
FOOTNOTES:
a ⇒ S/N F006A-10149
b S/N F006A-10150 ⇒
c S/N F006A-7083 ⇒
d S/N F006D-1501 ⇔ S/N F006D-2947
e S/N F006D-2948 ⇔ S/N F006D-6303
f ⇒ S/N F006D-4442
g S/N F006D-4443 ⇒
h ⇒ S/N F006D-5319
i S/N F006D-5320 ⇒
j S/N F006D-6304 ⇒
THROTTLE PEDAL
OIL CLUTCH AND POWERSHIFT WITH FORWARD/REVERSE LEVER
1 352499 Pedal............................................................................................................................ 1
2 352885 Pad .............................................................................................................................. 1
3 a 302248 Screw........................................................................................................................... 2
3 a 320155 Washer ........................................................................................................................ 2
4 a 118051 Pad .............................................................................................................................. 1
5 a 352942 Pad .............................................................................................................................. 1
6 a 352944 Plate ............................................................................................................................ 1
7 a 239503 Nut ............................................................................................................................... 1
8 a 292668 Nut ............................................................................................................................... 2
8 a 292679 Lockwasher.................................................................................................................. 2
9 352485 Shaft ............................................................................................................................ 1
10 15200 Cotter Pin..................................................................................................................... 1
11 320156 Washer ........................................................................................................................ 1
12 353164 Crank ........................................................................................................................... 1
13 353129 Rod .............................................................................................................................. 1
14 292514 Capscrew..................................................................................................................... 1
15 353195 Bumper ........................................................................................................................ 1
16 353159 Bracket......................................................................................................................... 1
17 292682 Lockwasher.................................................................................................................. 1
17 296128 Nut ............................................................................................................................... 1
18 136692 Nut ............................................................................................................................... 2
18 292682 Lockwasher.................................................................................................................. 2
19 352482 Bracket......................................................................................................................... 1
20 353142 Spring .......................................................................................................................... 1
21 353143 Spring .......................................................................................................................... 1
22 325708 Tube ............................................................................................................................. 1
23 292521 Capscrew..................................................................................................................... 1
23 320160 Washer ........................................................................................................................ 1
FOOTNOTES:
a Auxiliary Throttle Pedal
THROTTLE PEDAL
POWERSHIFT WITH MONOTROL PEDAL
AIR FILTER
STANDARD
(⇒ S/N F006A-7082)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a S/N F006A-3040 ⇒
b S/N F006D-1501 ⇒
AIR FILTER
STANDARD
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 344446 Air Filter .................................................................................................... 1 1 1
2 379412 Air Filter ................................................................................................ 1 1 1
3 290734 Clamp ................................................................................................... 1 1 1
4 125847 Nut and Gasket .................................................................................... 1 1 1
5 290735 Baffle .................................................................................................... 1 1 1
6 374922 Cup....................................................................................................... 1 1 1
7 374923 Valve..................................................................................................... 1 1 1
8 344445 Boot .......................................................................................................... 1 1 1
9 287854 Capscrew.................................................................................................. 4 4 4
10 292682 Lockwasher............................................................................................... 4 4 4
11 b 1302715 Connector ................................................................................................. .. .. 1
11 acg 1453526 Connector ................................................................................................. .. .. 1
12 377341 Hose ......................................................................................................... .. .. 1
13 2033817 Clamp ....................................................................................................... 3 3 2
14 1307266 Bonnet ...................................................................................................... .. 1 ..
14 1330323 Bonnet ...................................................................................................... 1 .. ..
15 1345993 Gasket ...................................................................................................... .. 1 ..
15 1345993 Gasket ...................................................................................................... 1 .. ..
16 1330316 Hose ......................................................................................................... 1 1 ..
17 18465 Capscrew.................................................................................................. .. 1 ..
18 18500 Washer ..................................................................................................... .. 1 ..
19 109919 Seal .......................................................................................................... .. 1 ..
20 15055 Nut ............................................................................................................ 2 .. ..
21 320157 Washer ..................................................................................................... 2 .. ..
22 145831 Seal .......................................................................................................... 2 .. ..
23 85777 Hose ......................................................................................................... 1 1 ..
24 353198 Clamp ....................................................................................................... 2 2 ..
25 d 1330396 Hose ......................................................................................................... .. 1 ..
25 ef 1333807 Hose ......................................................................................................... .. 1 ..
26 369815 Clamp ....................................................................................................... .. 2 ..
27 ef 17343 Fitting........................................................................................................ .. 1 ..
27 d 175347 Fitting........................................................................................................ .. 1 ..
28 ef 17343 Fitting........................................................................................................ .. 1 ..
28 d 175347 Fitting........................................................................................................ .. 1 ..
29 14349 Fitting........................................................................................................ 1 1 1
30 b 1345794 Gasket ...................................................................................................... .. .. 1
30 acg 1345795 Gasket ...................................................................................................... .. .. 1
31 b 1306358 Screw........................................................................................................ .. .. 4
32 377373 Bracket...................................................................................................... 1 1 1
33 136692 Nut ............................................................................................................ 2 2 2
34 b 115696 Clamp ....................................................................................................... .. .. 1
AIR FILTER
STANDARD
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a With Low Emissions
b Without Low Emissions
c S/N F006A-10150 ⇒
d ⇒ S/N F006A-7102
e S/N F006A-7103 ⇒
f S/N F006D-1501 ⇒
g S/N F006D-4443 ⇒
3-67
UNIT CODE F006
NORTH AMERICA 12/2001
AIR FILTER
HEAVY DUTY
GASOLINE AND LPG
AIR FILTER
HEAVY DUTY
GASOLINE AND LPG
FOOTNOTES:
a Gasoline
b LPG
c ⇒ S/N F006A-3039
d ⇒ S/N F006A-7082
e S/N F006A-7083 ⇒
f S/N F006D-1501 ⇒
3-71
UNIT CODE F006
NORTH AMERICA 12/2001
AIR FILTER
HEAVY DUTY
DIESEL
AIR FILTER
HEAVY DUTY
DIESEL
FOOTNOTES:
a With Low Emissions
b Without Low Emissions
c ⇒ S/N F006A-3039
d S/N F006A-3040 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-4442
g S/N F006D-4443 ⇒
3-75
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL LINES
DIESEL
(⇒ S/N F006A-3039)
FUEL LINES
DIESEL
(⇒ S/N F006A-3039)
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
3-79
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL LINES
DIESEL
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FUEL LINES
DIESEL
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a With Low Emissions
b Without Low Emissions
c ⇒ S/N F006A-3039
d S/N F006A-3040 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-4442
g S/N F006D-4443 ⇒
h S/N PENDING PER ECN 63466 ⇒
3-83
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL INJECTION
LOW PRESSURE
DIESEL WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
FUEL INJECTION
LOW PRESSURE
DIESEL WITH LOW EMISSIONS
(S/N F006D-4443 ⇒)
48 292682 Lockwasher.................................................................................................................. 2
49 377378 Tube ............................................................................................................................. 1
50 381879 Spacer ......................................................................................................................... 1
51 381880 Bracket......................................................................................................................... 1
52 132861 Capscrew..................................................................................................................... 1
53 292681 Lockwasher.................................................................................................................. 5
54 191828 Clamp .......................................................................................................................... 3
55 136681 Capscrew..................................................................................................................... 2
56 239503 Nut ............................................................................................................................... 4
57 176640 Capscrew..................................................................................................................... 2
58 320157 Washer ........................................................................................................................ 5
59 985222 Nut ............................................................................................................................... 1
60 16114 Fitting ........................................................................................................................... 2
61 16118 Fitting ........................................................................................................................... 1
62 245885 Heater Induction .......................................................................................................... 1
63 129563 Strap Clamp................................................................................................................. 2
64 168718 Clamp .......................................................................................................................... 4
65 152608 Olive............................................................................................................................. 1
66 152609 Nut ............................................................................................................................... 1
67 176910 Clamp .......................................................................................................................... 1
68 18496 Capscrew..................................................................................................................... 1
69 18515 Washer ........................................................................................................................ 1
70 15155 Lockwasher.................................................................................................................. 1
71 16190 Valve ............................................................................................................................ 1
72 17736 Fitting ........................................................................................................................... 1
73 173941 Plug ............................................................................................................................. 2
74 981260 Washer ........................................................................................................................ 2
75 1336146 Cover ........................................................................................................................... 1
76 17343 Fitting ........................................................................................................................... 1
77 1322232 Fuel Sender ................................................................................................................. 1
78 111561 Gasket ......................................................................................................................... 1
79 16708 Screw........................................................................................................................... 5
80 350483 Seal ............................................................................................................................. 5
81 15916 Lockwasher.................................................................................................................. 1
82 15002 Nut ............................................................................................................................... 1
83 1318511 Wire Harness............................................................................................................... 1
84 138880 Shim (0.020 in.) (Type DS) .......................................................................................... 1
84 298832 Cap .............................................................................................................................. 1
84 63899 Fuel Cap (Type DS) ..................................................................................................... 1
85 1454144 Tube ............................................................................................................................. 1
86 1454335 Bracket......................................................................................................................... 1
87 1307891 Nut........................................................................................................................... 2
87 1307913 Screw ...................................................................................................................... 2
88 1498134 Injector Pump (☞ Figure 3-33) .................................................................................. 1
3-87
UNIT CODE F006
NORTH AMERICA 12/2001
FUEL INJECTION
DIESEL
(⇒ S/N F006A-3039)
FUEL INJECTION
DIESEL
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FUEL INJECTION
DIESEL
(S/N F006A-3040 ⇒, S/N F006D-1501 ⇔ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N U645308Y
b S/N U645309Y ⇒
c ⇒ S/N U679765Y
d S/N U679766Y ⇒
3-93
UNIT CODE F006
NORTH AMERICA 12/2001
LIFT PUMP
DIESEL
(⇒ S/N F006D-4442)
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
LIFT PUMP
DIESEL
WITH LOW EMISSIONS
(⇒ S/N F006D-4443)
271047 Filter............................................................................................................................. 1
1 272273 Filter Head............................................................................................................... 1
2 256219 Bolt .......................................................................................................................... 1
3 256220 Washer .................................................................................................................... 1
4 168914 Seal ......................................................................................................................... 1
5 177407 Filter Element .......................................................................................................... 1
6 292781 Seal (Bottom) .......................................................................................................... 1
7 292782 Seal (Top) ................................................................................................................ 1
8 271443 Base ........................................................................................................................ 1
9 271448 Plug..................................................................................................................... 1
10 271449 Washer ........................................................................................................... 1
11 170688 Plug ............................................................................................................................. 2
12 272274 Washer ........................................................................................................................ 1
3-102
UNIT CODE F006
12/2001 NORTH AMERICA
4 ELECTRICAL SYSTEM
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR
IDENTIFY BY "DELCO"
⇒ S/N F006D-3768..................................................................................................................................... 4-68
IDENTIFY BY "PRESTOLITE" ........................................................................................................................ 4-74
OPTIONAL...................................................................................................................................................... 4-78
S/N F006D-3769 ⇔ S/N F006D-6520 ............................................................................................................ 4-72
ALTERNATOR MOUNTING
DIESEL 1004.42
WITH LOW EMISSIONS ............................................................................................................................. 4-80
CLUSTER GAUGE ............................................................................................................................................. 4-56
DISTRIBUTOR
2KM 1992, 3KM 1993, AND 5LM 1995 SERIES ENGINES ........................................................................... 4-84
⇒ S/N F006A-7082......................................................................................................................................... 4-82
LM4 1994, LX6 1996, LX7 1997, LX8 1998, LX9 1999, AND 2000 SERIES ENGINES ................................ 4-86
ELECTRICAL
GASOLINE
S/N PENDING PER ECN 73001⇒ ............................................................................................................ 4-28
LPG
S/N F006D-4792 ⇒..................................................................................................................................... 4-26
ELECTRICAL CONTROL
GASOLINE
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960, 2976 ........................................................... 4-30
S/N F006D-5320 ⇒..................................................................................................................................... 4-32
LPG
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 4-38
ELECTRICAL SYSTEM
DIESEL
⇒ S/N F006D-3779..................................................................................................................................... 4-40
GASOLINE
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936.......................... 4-14
GASOLINE AND LPG
⇒ S/N F006A-7082 ....................................................................................................................................... 4-4
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936............................ 4-8
S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976 ........................................................... 4-18
S/N F006D-4792 ⇒..................................................................................................................................... 4-22
LPG
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936.......................... 4-36
ENGINE CONTROL
GASOLINE
S/N F006D-5320 ⇒..................................................................................................................................... 4-34
ENGINE WIRE HARNESS
GASOLINE
SHEET 1 OF 2 .......................................................................................................................................... 4-112
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒.............................................................................................. 4-102
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960, 2976...................................................... 4-108
SHEET 2 OF 2 .......................................................................................................................................... 4-114
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒.............................................................................................. 4-106
S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960,2976....................................................... 4-110
IGNITION WIRE ROUTING KIT ......................................................................................................................... 4-12
INSTRUMENT PANEL
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
⇒ S/N F006A-3790......................................................................................................................................... 4-44
S/N F006A-3791 ⇔ S/N F006A-7082............................................................................................................. 4-48
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ....................................................................................................... 4-52
STARTER
DIESEL ........................................................................................................................................................... 4-64
OPTIONAL .................................................................................................................................................. 4-66
GASOLINE AND LPG
⇒ S/N PENDING PER ECN 59943 ............................................................................................................ 4-58
S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976 ....................................................................................... 4-62
S/N PENDING PER ECN 59943 ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936 ................................... 4-60
WIRE HARNESS
GOVERNOR
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................. 4-101
INSTRUMENT PANEL
MAIN
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒................................................................................................ 4-90
LPG ENGINE
S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936 .......................... 4-92
S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976 ........................................................... 4-96
S/N F006D-4792 ⇒..................................................................................................................................... 4-98
NEUTRAL START
FORWARD/REVERSE LEVER
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒.............................................................................................. 4-100
NEUTRAL START MONOTROL PEDAL
S/N F006A-7083 ⇒, S/N F006D-1501 ⇒ ................................................................................................... 4-88
4-3
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL SYSTEM
GASOLINE AND LPG
(⇒ S/N F006A-7082)
KEY:
A: Oil Clutch
B: Powershift
QTY
ITEM PART NO. DESCRIPTION A B
ELECTRICAL SYSTEM
GASOLINE AND LPG
(⇒ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
1351172 High Temperature Wire Kit (Includes Items 55, 58) ............................................. 1 1
996106 Major Tune-Up Kit (Includes Item 55) .................................................................. 1 1
FOOTNOTES:
a Engine
b Monotrol Pedal
c Remanufactured Alternator 3012611 R
d Remanufactured Alternator 3020077 R
e ⇒ S/N F006A-3790
f S/N F006A-3791 ⇒
g S/N F006A-3791 ⇔ S/N F006A-5275
h S/N F006A-3791 ⇔ S/N F006A-5438
i S/N F006A-5276 ⇒
j S/N F006A-5439 ⇒
k D/B 05/1998 ⇒
4-7
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
FOOTNOTES:
a Gasoline
b Powershift (Forward/Reverse Lever)
c Powershift (Monotrol Pedal)
d Remanufactured Alternator 3012611 R
e Remanufactured Alternator 3020077 R
f ⇒ S/N F006D-3779
g ⇒ S/N F006D-3945
h S/N F006D-3946 ⇒
4-11
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL SYSTEM
GASOLINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
ELECTRICAL SYSTEM
GASOLINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
47 220416 Screw........................................................................................................................... 2
48 15916 Lockwasher.................................................................................................................. 2
49 197067 Washer ........................................................................................................................ 2
50 362416 Ground Wire ................................................................................................................ 2
51 287854 Capscrew..................................................................................................................... 2
52 292682 Lockwasher.................................................................................................................. 2
53 320159 Washer ........................................................................................................................ 1
54 296361 Washer ........................................................................................................................ 1
55 1339404 Bracket......................................................................................................................... 1
56 15056 Nut ............................................................................................................................... 4
57 15156 Lockwasher.................................................................................................................. 4
59 1337793 Electronic Control Module Assembly ........................................................................... 1
60 1327962 ECM (Standard) ...................................................................................................... 1
61 1327955 EPROM (EPROM) .............................................................................................. 1
62 1337790 EPROM (Standard) ............................................................................................. 1
62 1357974 Label ............................................................................................................................ 1
62 1358259 EPROM (1900 RPM) ................................................................................................... 1
62 1358260 EPROM (2100 RPM) ................................................................................................... 1
62 1358261 EPROM (2300 RPM) ................................................................................................... 1
63 1334983 Housing (ECM) ............................................................................................................ 1
64 15134 Washer ........................................................................................................................ 2
65 230886 Nut ............................................................................................................................... 2
66 185793 Isolator ......................................................................................................................... 2
67 1345988 Grommet...................................................................................................................... 1
68 1345985 Isolator ......................................................................................................................... 4
69 1336865 Isolator ......................................................................................................................... 1
70 1345984 Pad .............................................................................................................................. 1
71 1345983 Cover ........................................................................................................................... 1
72 1345987 Washer ........................................................................................................................ 1
73 1383779 Starter (☞ Figure 4-20) .............................................................................................. 1
1357971 Reduced Speed Kit (1900 RPM) (Includes Item 62) ................................................... 1
1357972 Reduced Speed Kit (2100 RPM) (Includes Item 62) ................................................... 1
1357973 Reduced Speed Kit (2300 RPM) (Includes Item 62) ................................................... 1
FOOTNOTES:
a ⇒ S/N F006D-4791
b S/N F006D-4792 ⇒
4-17
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976)
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976)
FOOTNOTES:
a Gasoline Only
b Powershift (Forward/Reverse Lever)
c Powershift (Monotrol Pedal)
d Remanufactured Alternator 3012611 R
e Remanufactured Alternator 3020077 R
f ⇒ S/N F006D-3778
g ⇒ S/N F006D-3945
h S/N F006D-3946 ⇒
i ⇒ S/N F006D-4791
j S/N F006D-4792 ⇒
k D/B 05/1998 ⇒
4-21
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006D-4792 ⇒)
ELECTRICAL SYSTEM
GASOLINE AND LPG
(S/N F006D-4792 ⇒)
FOOTNOTES:
a Gasoline Only
b LPG Only
c Powershift (Forward/Reverse Lever)
d Powershift (Monotrol Pedal)
e S/N F006D-3769 ⇔ S/N F006D-6520
f S/N F006D-5320 ⇔ S/N F006D-6520
g ⇒ S/N F006D-6520
h S/N F006D-6521 ⇒
i D/B 05/1998 ⇒
4-25
UNIT CODE F006
NORTH AMERICA 12/2001
ELECTRICAL
LPG
(S/N F006D-4792 ⇒)
FOOTNOTES:
a ⇒ S/N F006D-6520
b S/N F006D-6521 ⇒
ELECTRICAL
GASOLINE
(S/N PENDING PER ECN 73001⇒)
FOOTNOTES:
a ⇒ S/N F006D-5319
b S/N F006D-5320 ⇒
c S/N F006D-5320 ⇔ S/N F006D-6520
d S/N F006D-6521 ⇒
ELECTRICAL CONTROL
GASOLINE
(S/N F006D-2948 ⇔ S/N F006D-5319 INC. 2936 EXC. 2960, 2976)
ELECTRICAL CONTROL
GASOLINE
(S/N F006D-5320 ⇒)
FOOTNOTES:
a ⇒ S/N F006D-6520
b S/N F006D-6521 ⇒
ENGINE CONTROL
GASOLINE
(S/N F006D-5320 ⇒)
FOOTNOTES:
a S/N F006D-5320 ⇔ S/N F006D-6520
b S/N F006D-6521 ⇒
ELECTRICAL SYSTEM
LPG
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
ELECTRICAL CONTROL
LPG
(S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976)
FOOTNOTES:
a ⇒ S/N F006D-4791
b S/N F006D-4792 ⇒
ELECTRICAL SYSTEM
DIESEL
(⇒ S/N F006D-3779)
KEY:
A: Oil Clutch
B: Powershift
QTY
ITEM PART NO. DESCRIPTION A B
ELECTRICAL SYSTEM
DIESEL
(⇒ S/N F006D-3779)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Engine
b Monotrol Pedal
c Remanufactured Alternator 3012611 R
d Remanufactured Alternator 3020077 R
ELECTRICAL SYSTEM
DIESEL
(⇒ S/N F006D-3779)
e Remanufactured Starter 3001265 R
f ⇒ S/N F006A-3039
g S/N F006A-3040 ⇒
h S/N F006A-3040 ⇔ S/N F006A-3790
i ⇒ S/N F006A-3790
j S/N F006A-3791 ⇒
k S/N F006A-3791 ⇔ S/N F006A-5275
l S/N F006A-3791 ⇔ S/N F006A-5438
m S/N F006A-5276 ⇒
n S/N F006A-5439 ⇒
o S/N F006D-1501 ⇒
p S/N F006D-1501 ⇒ S/N PENDING PER ECN 72404
q S/N F006D-4443 ⇒
INSTRUMENT PANEL
(⇒ S/N F006A-3790)
KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 349291 Instrument Panel....................................................................................... 1 1 1
2 15127 Washer ..................................................................................................... 2 2 2
2 353144 Capscrew.................................................................................................. 2 2 2
3 169775 Fuel Gauge ............................................................................................... 1 .. 1
4 369233 Plug .......................................................................................................... .. 1 ..
5 285122 Temperature Gauge.................................................................................. 1 1 1
6 370293 Cover ........................................................................................................ 1 1 1
7 53123 Fuse (5 Amp) ............................................................................................ 2 2 2
8 374037 Bracket...................................................................................................... 1 1 ..
9 374035 Wire Harness (Governor) ......................................................................... 1 1 ..
10 114312 Strap Clamp.............................................................................................. 5 5 ..
11 1302131 Controller .................................................................................................. 1 1 ..
12 197067 Washer ..................................................................................................... 2 2 ..
12 220498 Screw........................................................................................................ 2 2 ..
13 293780 Lockwasher............................................................................................... 2 2 2
13 372972 Bolt ........................................................................................................... 2 2 2
14 136687 Nut ............................................................................................................ 8 8 8
14 292680 Lockwasher............................................................................................... 8 8 8
15 308980 Bolt ........................................................................................................... 2 2 2
16 157554 Horn Relay................................................................................................ 1 1 1
17 293780 Lockwasher............................................................................................... 2 2 2
18 365915 Wire Harness............................................................................................ 1 1 1
19 136687 Nut ............................................................................................................ 2 2 2
19 292680 Lockwasher............................................................................................... 2 2 2
20 15052 Nut ............................................................................................................ 2 2 2
20 15152 Lockwasher............................................................................................... 2 2 2
21 170658 Rivet.......................................................................................................... 2 2 2
22 350142 Fuse Block ................................................................................................ 1 1 1
22 350143 Label (Fuses) ....................................................................................... 1 1 1
23 53124 Fuse (10 Amp) .......................................................................................... 1 1 1
24 21778 Fuse (20 Amp) .......................................................................................... .. .. 1
25 a 339528 Plug .......................................................................................................... 1 1 ..
25 c 339528 Plug (Oil Clutch) ....................................................................................... 2 2 1
25 b 350498 Plug .......................................................................................................... 1 1 ..
26 374046 Plug .......................................................................................................... 2 2 2
27 352985 Bezel......................................................................................................... 1 1 1
28 352987 Nut ............................................................................................................ 2 2 2
29 292501 Capscrew.................................................................................................. 3 3 3
30 15127 Washer ..................................................................................................... 4 4 4
31 275648 Hour Meter................................................................................................ 1 1 1
32 292501 Capscrew.................................................................................................. 1 1 1
32 296359 Lockwasher............................................................................................... 1 1 1
33 137852 Strap Clamp.............................................................................................. 1 1 1
34 374035 Wire Harness (Governor) ......................................................................... 1 1 ..
35 129563 Strap Clamp.............................................................................................. 2 2 2
36 a 181046 Connector ................................................................................................. 1 1 1
©2001 HYSTER COMPANY See Service Manual 4-45
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
INSTRUMENT PANEL
(⇒ S/N F006A-3790)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a Forward/Reverse Lever and Monotrol Pedal
b Powershift (Monotrol Pedal)
c ⇒ S/N F006D-3779
4-47
UNIT CODE F006
NORTH AMERICA 12/2001
INSTRUMENT PANEL
(S/N F006A-3791 ⇔ S/N F006A-7082)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 1346745 Gauge Cluster (RH) (☞ Figure 4-18) ................................................................. .. 1
1 370473 Gauge Cluster (RH) (LPG) (☞ Figure 4-18) ...................................................... 1 ..
1 1346708 Gauge Cluster (RH) (☞ Figure 4-18) ................................................................. 1 ..
2 370599 Capscrew............................................................................................................. 2 2
3 379902 Ignition Switch ..................................................................................................... 1 1
3 186304 Key .................................................................................................................. 1 1
4 g 1324313 Gauge Cluster (LH) (☞ Figure 4-18) ................................................................. 1 1
4 1312338 Gauge.............................................................................................................. 1 1
4 1312339 Gasket ............................................................................................................. 2 2
4 1312340 Bracket ............................................................................................................ 2 2
4 1312473 Bezel ............................................................................................................... 1 1
4 1479807 Hourmeter ....................................................................................................... 1 1
4 15049 Nut................................................................................................................... 3 3
4 16743 Lockwasher ..................................................................................................... 3 3
4 18419 Lockwasher ..................................................................................................... 6 6
4 227131 Screw .............................................................................................................. 6 6
4 367953 Housing (Pin)................................................................................................... 1 1
4 367966 Pin ................................................................................................................... 3 3
4 f 370471 Instrument Cluster (LH) ....................................................................................... 1 1
5 370676 Screw................................................................................................................... 8 8
6 370646 Fuse (5 Amp) ....................................................................................................... 2 2
7 370647 Fuse (10 Amp) ..................................................................................................... 1 1
8 b 292501 Capscrew............................................................................................................. 4 4
8 c 292502 Capscrew............................................................................................................. 4 4
9 136687 Nut ....................................................................................................................... 8 8
10 292680 Lockwasher.......................................................................................................... 8 8
11 197068 Washer ................................................................................................................ 4 4
12 352985 Bezel.................................................................................................................... 1 1
13 352987 Nut ....................................................................................................................... 2 2
14 296359 Lockwasher.......................................................................................................... 6 6
15 c 1300117 Washer ................................................................................................................ 2 2
15 b 1300117 Washer ................................................................................................................ 4 4
16 157554 Horn Relay........................................................................................................... 1 1
17 1324997 Wire Harness (Main)............................................................................................ 1 1
18 370863 Cover ................................................................................................................... 1 1
19 370864 Latch .................................................................................................................... 1 1
20 1320659 Bracket................................................................................................................. 1 1
21 374046 Plug ..................................................................................................................... 2 2
22 1346713 Instrument Panel (RH) ......................................................................................... 1 1
23 1346715 Instrument Panel (LH).......................................................................................... 1 1
24 239503 Nut ....................................................................................................................... 2 2
25 320156 Washer ................................................................................................................ 4 4
26 302399 Nut ....................................................................................................................... 1 1
27 16836 Capscrew............................................................................................................. 1 1
28 15155 Lockwasher.......................................................................................................... 1 1
29 376397 Nut ....................................................................................................................... 1 1
30 89220 Clamp .................................................................................................................. 2 2
INSTRUMENT PANEL
(S/N F006A-3791 ⇔ S/N F006A-7082)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Powershift (Monotrol Pedal)
b ⇒ S/N F006A-4282
c S/N F006A-4283 ⇒
d ⇒ S/N F006A-5275
e S/N F006A-5276 ⇒
f ⇒ S/N F006A-5438
g S/N F006A-5439 ⇒
4-50 See Service Manual ©2001 HYSTER COMPANY
for service procedures.
NOTES
4-51
UNIT CODE F006
NORTH AMERICA 12/2001
INSTRUMENT PANEL
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
INSTRUMENT PANEL
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
FOOTNOTES:
a Diesel
b Gasoline
c LPG
d Monotrol Pedal
4-55
UNIT CODE F006
NORTH AMERICA 12/2001
CLUSTER GAUGE
KEY:
A: Right Hand Side: Gasoline
B: Right Hand Side: Diesel
C: Right Hand Side: LPG
D: Left Hand Side
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Used with Gauge Cluster 8504117
STARTER
GASOLINE AND LPG
(⇒ S/N PENDING PER ECN 59943)
a 353221 Starter.......................................................................................................................... 1
1 354478 Brush Holder ........................................................................................................... 2
2 236066 Brush ....................................................................................................................... 4
3 227097 Screw ...................................................................................................................... 2
4 288917 Frame (CE).............................................................................................................. 1
5 88572 Brush Holder ........................................................................................................... 2
6 236069 Spring ...................................................................................................................... 2
7 236070 Support.................................................................................................................... 2
8 164507 Screw ...................................................................................................................... 2
9 289050 Pole Shoe ................................................................................................................ 4
10 168665 Screw ...................................................................................................................... 4
11 289051 Field Coil ................................................................................................................. 1
12 373136 Washer .................................................................................................................... 1
13 378432 Armature ................................................................................................................. 1
14 88567 Bolt .......................................................................................................................... 2
15 220493 Screw ...................................................................................................................... 1
16 339188 Switch...................................................................................................................... 1
17 16848 Screw ...................................................................................................................... 2
18 236074 Spring ...................................................................................................................... 1
19 354484 Plunger .................................................................................................................... 1
20 354492 Boot ......................................................................................................................... 1
21 130676 Lever........................................................................................................................ 1
22 354485 Pin ........................................................................................................................... 1
23 378434 Screw ...................................................................................................................... 4
24 164514 Nut........................................................................................................................... 1
25 164513 Seal ......................................................................................................................... 2
26 142552 Bushing (16 mm)................................................................................................. 1
26 142741 Housing (DE)........................................................................................................... 1
27 236078 Stud ......................................................................................................................... 1
28 172813 Washer .................................................................................................................... 1
29 236081 Retainer Ring .......................................................................................................... 1
30 236082 Collar ....................................................................................................................... 1
31 378435 Pin ........................................................................................................................... 1
32 1309438 Drive ........................................................................................................................ 1
33 55978 Washer .................................................................................................................... 1
34 123675 Bearing .................................................................................................................... 1
35 131173 Gasket................................................................................................................. 1
36 131172 Bushing ............................................................................................................... 1
37 88035 Oil Seal ............................................................................................................... 1
38 277094 Grommet ................................................................................................................. 1
FOOTNOTES:
a Remanufactured Starter 3012612 R
STARTER
GASOLINE AND LPG
(S/N PENDING PER ECN 59943 ⇒ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
1383779 Starter.......................................................................................................................... 1
1 354478 Brush Holder ........................................................................................................... 2
2 236066 Brush ....................................................................................................................... 4
3 227097 Screw ...................................................................................................................... 2
4 288917 Frame (CE).............................................................................................................. 1
5 88572 Brush Holder ........................................................................................................... 2
6 236069 Spring ...................................................................................................................... 2
7 236070 Support.................................................................................................................... 2
8 164507 Screw ...................................................................................................................... 2
9 289050 Pole Shoe ................................................................................................................ 4
10 168665 Screw ...................................................................................................................... 4
11 1344707 Field Coil ................................................................................................................. 1
12 373136 Washer .................................................................................................................... 1
13 378432 Armature ................................................................................................................. 1
14 88567 Bolt .......................................................................................................................... 2
15 378433 Screw ...................................................................................................................... 1
16 339188 Switch...................................................................................................................... 1
17 339187 Contact Switch .................................................................................................... 1
18 255724 Spring ...................................................................................................................... 1
19 1344710 Plunger .................................................................................................................... 1
20 354492 Boot ......................................................................................................................... 1
21 130676 Lever........................................................................................................................ 1
22 354485 Pin ........................................................................................................................... 1
23 378434 Screw ...................................................................................................................... 4
24 164514 Nut........................................................................................................................... 1
25 164513 Seal ......................................................................................................................... 2
26 142552 Bushing ............................................................................................................... 1
26 142741 Housing (DE)........................................................................................................... 1
27 236078 Stud ......................................................................................................................... 1
28 172813 Washer .................................................................................................................... 1
29 236081 Retainer Ring .......................................................................................................... 1
30 236082 Collar ....................................................................................................................... 1
31 378435 Pin ........................................................................................................................... 1
32 1309438 Drive ........................................................................................................................ 1
33 55978 Washer .................................................................................................................... 1
34 123675 Bearing .................................................................................................................... 1
35 131173 Gasket ..................................................................................................................... 1
36 131172 Bushing ................................................................................................................... 1
37 88035 Oil Seal.................................................................................................................... 1
38 277094 Grommet ................................................................................................................. 1
39 1344712 Screw ...................................................................................................................... 2
40 1389115 Nut........................................................................................................................... 2
41 354487 Nut........................................................................................................................... 1
STARTER
GASOLINE AND LPG
(S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976)
a 1383240 Starter.......................................................................................................................... 1
1 1390149 Yoke......................................................................................................................... 1
1 .. . . . Brushes............................................................................................................... 2
2 1390152 Armature ................................................................................................................. 1
3 1390168 Ball Bearing......................................................................................................... 1
3 1453889 Ball Bearing (Optional)........................................................................................ 1
4 1390169 Ball Bearing......................................................................................................... 1
5 1453546 Clutch Assembly...................................................................................................... 1
6 .. . . . Clutch.................................................................................................................. 1
7 .. . . . Bearing ........................................................................................................... 1
8 .. . . . Ball Bearing .................................................................................................... 1
9 .. . . . Shaft.................................................................................................................... 1
10 .. . . . Spring.................................................................................................................. 1
11 .. . . . Housing............................................................................................................... 1
12 .. . . . Pinion Kit............................................................................................................. 1
13 1459303 Seal..................................................................................................................... 1
14 1390173 Cover ....................................................................................................................... 1
15 1465586 Switch...................................................................................................................... 1
16 1465587 Terminal Kit (M)................................................................................................... 1
17 1453551 Terminal Kit (C) ................................................................................................... 1
18 1391238 Plunger................................................................................................................ 1
19 1391239 Gasket................................................................................................................. 1
20 1391240 Cover................................................................................................................... 1
21 1391241 Bolt...................................................................................................................... 1
22 1453890 Ball Bearing (Optional) ............................................................................................ 1
22 324637 Ball .......................................................................................................................... 1
23 1390158 Spring ...................................................................................................................... 1
24 1390157 Retainer................................................................................................................... 1
25 324634 Roller ....................................................................................................................... 5
26 1390156 Pinion ...................................................................................................................... 1
27 1391243 Frame ...................................................................................................................... 1
28 1390161 Bolt .......................................................................................................................... 2
29 1390162 Screw ...................................................................................................................... 2
30 1390165 Nut........................................................................................................................... 1
31 1390160 Screw ...................................................................................................................... 2
32 1390172 Nut........................................................................................................................... 1
33 1390166 Bolt .......................................................................................................................... 1
34 1391244 Washer .................................................................................................................... 2
35 1390171 Cover ....................................................................................................................... 1
36 1390163 Washer .................................................................................................................... 2
37 1390164 O-Ring ..................................................................................................................... 2
38 1390167 Screw ...................................................................................................................... 1
39 1390155 Brush Holder ........................................................................................................... 1
40 1390159 Spring.................................................................................................................. 1
41 1390170 O-Ring ..................................................................................................................... 1
FOOTNOTES:
a D/B 05/1998 ⇒
STARTER
DIESEL
a 326460 Starter.......................................................................................................................... 1
1 1356843 Armature ................................................................................................................. 1
2 329299 Drive ........................................................................................................................ 1
3 329283 Bushing ................................................................................................................... 2
4 1356848 Armature Attachment Kit ......................................................................................... 1
5 1357350 Field Coil ................................................................................................................. 1
6 1455828 Screw ...................................................................................................................... 1
7 1357351 Lever........................................................................................................................ 1
8 329377 Washer .................................................................................................................... 1
9 329378 Nut........................................................................................................................... 1
10 329285 Stud ......................................................................................................................... 2
11 296417 Lockwasher ............................................................................................................. 2
12 136687 Nut........................................................................................................................... 2
13 329295 Brush Set ................................................................................................................ 1
14 329384 Spring ...................................................................................................................... 4
15 335888 Screw ...................................................................................................................... 4
16 1356845 Screw ...................................................................................................................... 2
17 329291 Cap.......................................................................................................................... 1
18 329289 Cover (CE) .............................................................................................................. 1
19 329290 Bushing ................................................................................................................... 1
20 329296 Brush Holder ........................................................................................................... 1
21 335889 Lockwasher ............................................................................................................. 2
22 296128 Nut........................................................................................................................... 2
23 1356847 Screw ...................................................................................................................... 1
24 329293 Lock Plate................................................................................................................ 1
25 335892 Solenoid .................................................................................................................. 1
26 329298 Support.................................................................................................................... 1
27 335884 Bushing ................................................................................................................... 1
27 335890 Seal ......................................................................................................................... 1
27 335886 Seal ......................................................................................................................... 1
28 329386 Housing (DE)........................................................................................................... 1
29 152542 Bushing ................................................................................................................... 1
30 1356844 Screw ...................................................................................................................... 3
31 1356849 Cap.......................................................................................................................... 1
FOOTNOTES:
a Remanufactured Starter 3001265 R
STARTER
DIESEL
OPTIONAL
1453060 Starter.......................................................................................................................... 1
1 1462233 Yoke Assembly ........................................................................................................ 1
2 1462234 Cover................................................................................................................... 1
3 1462236 Armature ................................................................................................................. 1
4 1462238 Bearing................................................................................................................ 1
5 1462240 Bearing................................................................................................................ 1
6 1462241 Clutch Assembly...................................................................................................... 1
7 .. . . . Pinion Kit............................................................................................................. 1
8 .. . . . Clutch Subassembly ........................................................................................... 1
9 .. . . . Ball Bearing (Front) ............................................................................................. 1
10 .. . . . Ball Bearing (Rear) ............................................................................................. 1
11 .. . . . Spring.................................................................................................................. 1
12 .. . . . Shaft.................................................................................................................... 1
13 .. . . . Housing ................................................................................................................... 1
14 1463075 Switch...................................................................................................................... 1
15 1463076 Terminal Kit ......................................................................................................... 1
16 1462251 Terminal Kit ......................................................................................................... 1
17 1463077 Plunger Subassembly ......................................................................................... 1
18 1462253 Gasket................................................................................................................. 1
19 1462254 Cover................................................................................................................... 1
20 1462255 Bolt...................................................................................................................... 1
21 1462256 Bushing ............................................................................................................... 1
22 1462257 Brush Holder Assembly........................................................................................... 1
23 1462258 Spring.................................................................................................................. 4
24 1463078 Cover ....................................................................................................................... 1
25 1462260 Ball .......................................................................................................................... 1
26 1462261 Spring ...................................................................................................................... 1
27 1462262 Pinion ...................................................................................................................... 1
28 1462263 Roller ...................................................................................................................... 5
29 1462264 Retainer................................................................................................................... 1
30 1462265 Retainer................................................................................................................... 1
31 1462266 Bolt .......................................................................................................................... 2
32 1462267 Screw ...................................................................................................................... 2
33 1462270 Nut........................................................................................................................... 1
34 1367106 Bolt .......................................................................................................................... 3
35 1462271 Lockwasher ............................................................................................................. 1
36 1390167 Screw ...................................................................................................................... 1
37 1462273 Nut........................................................................................................................... 1
38 1390163 Washer .................................................................................................................... 3
39 1367107 Cover ....................................................................................................................... 1
40 1390164 O-Ring ..................................................................................................................... 3
41 1462272 Seal ......................................................................................................................... 1
ALTERNATOR
IDENTIFY BY "DELCO"
(⇒ S/N F006D-3768)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
ALTERNATOR
IDENTIFY BY "DELCO"
(⇒ S/N F006D-3768)
QTY
ITEM PART NO. DESCRIPTION A B
38 292682 Lockwasher.......................................................................................................... 2 ..
39 1307907 Nut ....................................................................................................................... .. 1
40 1307898 Screw................................................................................................................... .. 2
41 1307906 Screw................................................................................................................... .. 1
42 1306214 Lever .................................................................................................................... .. 1
43 1307914 Screw................................................................................................................... .. 2
44 1307910 Screw................................................................................................................... .. 1
45 296418 Washer ................................................................................................................ .. 1
46 b 1306212 Bracket................................................................................................................. .. 1
47 1307908 Screw................................................................................................................... .. 1
48 1306213 Bracket................................................................................................................. .. 1
49 1307909 Screw................................................................................................................... .. 2
50 1306358 Screw................................................................................................................... .. 1
51 1307911 Stud ..................................................................................................................... .. 1
52 1307912 Nut ....................................................................................................................... .. 1
53 1306215 Plate .................................................................................................................... .. 1
54 1307913 Screw................................................................................................................... .. 1
55 1318968 Screw................................................................................................................... .. 2
56 c 292523 Capscrew............................................................................................................. .. 1
57 c 1318306 Washer ................................................................................................................ .. 1
58 c 1345008 Bracket................................................................................................................. .. 1
59 157065 Boot ..................................................................................................................... 1 1
60 136687 Nut ....................................................................................................................... 1 1
60 296359 Lockwasher.......................................................................................................... 1 1
61 136681 Capscrew............................................................................................................. .. 1
61 d 136681 Capscrew............................................................................................................. 1 ..
61 e 176640 Capscrew............................................................................................................. 1 ..
61 292681 Lockwasher.......................................................................................................... 1 1
62 e 1377747 Strap .................................................................................................................... 1 ..
62 f 1389337 Strap .................................................................................................................... 1 ..
63 e 287860 Capscrew............................................................................................................. 4 ..
64 e 292682 Lockwasher.......................................................................................................... 4 ..
65 e 1377738 Spacer ................................................................................................................. 1 ..
66 e 320158 Washer ................................................................................................................ 1 ..
67 e 1377777 Brace ................................................................................................................... 1 ..
68 e 192077 Nut ....................................................................................................................... 1 ..
69 e 15176 Washer ................................................................................................................ 1 ..
FOOTNOTES:
a Remanufactured Alternator 3012611 R
b ⇒ S/N F006A-6326
c S/N F006A-6327 ⇒
d ⇒ S/N F006D-2202
e S/N F006D-2203 ⇒
f S/N F006D-3099 ⇒
4-71
UNIT CODE F006
NORTH AMERICA 12/2001
ALTERNATOR
(S/N F006D-3769 ⇔ S/N F006D-6520)
ALTERNATOR
IDENTIFY BY "PRESTOLITE"
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
a 385656 Alternator ............................................................................................................. 1 1
1 .. . . . Housing (Front)................................................................................................ 1 1
2 386069 Rotor................................................................................................................ 1 1
3 386070 Stator............................................................................................................... 1 1
4 .. . . . Housing ........................................................................................................... 1 1
5 248128 Bearing ............................................................................................................ 1 1
6 386071 Bearing ............................................................................................................ 1 1
7 248129 Retainer........................................................................................................... 1 1
8 226577 Retainer (Rear)................................................................................................ 1 1
9 386072 Diode ............................................................................................................... 1 1
10 386073 Diode ............................................................................................................... 1 1
11 386074 Brush ............................................................................................................... 1 1
12 386400 Spacer ............................................................................................................. 1 1
13 386401 Spacer ............................................................................................................. 1 1
14 386402 Terminal........................................................................................................... 1 1
15 386403 Terminal........................................................................................................... 1 1
16 386404 Cable ............................................................................................................... 1 1
17 386405 Capacitor ......................................................................................................... 1 1
18 386406 Regulator......................................................................................................... 1 1
19 387493 Bolt .................................................................................................................. 4 4
20 387494 Bolt .................................................................................................................. 1 1
21 386407 Insulator........................................................................................................... 1 1
22 197067 Washer ............................................................................................................ 1 1
23 387489 Washer ............................................................................................................ 1 1
24 248147 Nut................................................................................................................... 1 1
25 15052 Nut................................................................................................................... 1 1
26 387492 Nut................................................................................................................... 1 1
27 387487 Screw .............................................................................................................. 2 2
28 387488 Screw .............................................................................................................. 10 10
29 15152 Lockwasher ..................................................................................................... 1 1
30 246943 Lockwasher ..................................................................................................... 1 1
31 387490 Washer ............................................................................................................ 1 1
32 387491 Clamp .............................................................................................................. 2 2
33 382642 Washer ............................................................................................................ 2 2
34 133481 Heat Shrink Tubing .......................................................................................... 1 1
35 261379 Washer ................................................................................................................ 2 ..
36 1307907 Nut ....................................................................................................................... .. 1
36 139743 Locknut ................................................................................................................ 1 ..
37 189338 Spacer ................................................................................................................. 1 ..
38 f 1377765 Mount................................................................................................................... 1 ..
38 g 1383229 Mount................................................................................................................... 1 ..
38 e 344351 Bracket................................................................................................................. 1 ..
39 18548 Capscrew............................................................................................................. 1 ..
40 1307898 Screw................................................................................................................... .. 2
41 1307906 Screw................................................................................................................... .. 1
42 1306214 Lever .................................................................................................................... .. 1
43 1307914 Screw................................................................................................................... .. 2
ALTERNATOR
IDENTIFY BY "PRESTOLITE"
QTY
ITEM PART NO. DESCRIPTION A B
44 1307910 Screw................................................................................................................... .. 1
45 296418 Washer ................................................................................................................ .. 1
46 b 1306212 Bracket................................................................................................................. .. 1
47 157065 Boot ..................................................................................................................... 1 1
48 136687 Nut ....................................................................................................................... 1 1
48 296359 Lockwasher.......................................................................................................... 1 1
49 e 136681 Capscrew............................................................................................................. 1 1
49 d 176640 Capscrew............................................................................................................. 1 ..
49 292681 Lockwasher.......................................................................................................... 1 1
50 e 136692 Nut ....................................................................................................................... 1 ..
50 e 292682 Lockwasher.......................................................................................................... 1 ..
51 e 136985 Capscrew............................................................................................................. 1 ..
52 e 344358 Strap .................................................................................................................... 1 ..
53 18549 Capscrew............................................................................................................. 1 ..
54 176640 Capscrew............................................................................................................. 1 ..
54 320157 Washer (Cone) .................................................................................................... 1 ..
55 b 1306216 Sleeve.................................................................................................................. .. 1
55 c 1345014 Sleeve.................................................................................................................. .. 1
55 305100 Sleeve.................................................................................................................. 1 ..
56 126358 Fan....................................................................................................................... 1 1
57 1310277 Pulley ................................................................................................................... .. 1
57 d 1377751 Pulley ................................................................................................................... 1 ..
57 e 208483 Pulley ................................................................................................................... 1 ..
58 1307908 Screw................................................................................................................... .. 1
59 1306213 Bracket................................................................................................................. .. 1
60 1307909 Screw................................................................................................................... .. 2
61 1306358 Screw................................................................................................................... .. 1
62 1307911 Stud ..................................................................................................................... .. 1
63 1307912 Nut ....................................................................................................................... .. 1
64 1306215 Plate .................................................................................................................... .. 1
65 1307913 Screw................................................................................................................... .. 1
66 292682 Lockwasher.......................................................................................................... 2 ..
67 1318968 Screw................................................................................................................... .. 2
68 c 292523 Capscrew............................................................................................................. .. 1
69 c 1318306 Washer ................................................................................................................ .. 1
70 c 1345008 Bracket................................................................................................................. .. 1
71 f 1377747 Strap .................................................................................................................... 1 ..
71 g 1389337 Strap .................................................................................................................... 1 ..
72 f 287860 Capscrew............................................................................................................. 4 ..
73 f 292682 Lockwasher.......................................................................................................... 4 ..
74 f 1377738 Spacer ................................................................................................................. 1 ..
75 f 320158 Washer ................................................................................................................ 1 ..
76 f 1377777 Brace ................................................................................................................... 1 ..
77 f 192077 Nut ....................................................................................................................... 1 ..
78 f 15176 Washer ................................................................................................................ 1 ..
FOOTNOTES:
a Remanufactured Alternator 3020077 R
b ⇒ S/N F006A-6326
c S/N F006A-6327 ⇒
d S/N F006D-2023 ⇒
4-76 See Service Manual ©2001 HYSTER COMPANY
for service procedures.
UNIT CODE F006
12/2001 NORTH AMERICA
ALTERNATOR
IDENTIFY BY "PRESTOLITE"
e ⇒ S/N F006D-2202
f S/N F006D-2203 ⇔ S/N F006D-3098
g S/N F006D-3099 ⇒
ALTERNATOR
OPTIONAL
FOOTNOTES:
a Remanufactured Alternator 3000974 R
ALTERNATOR MOUNTING
DIESEL 1004.42
WITH LOW EMISSIONS
DISTRIBUTOR
(⇒ S/N F006A-7082)
DISTRIBUTOR
2KM 1992, 3KM 1993, AND 5LM 1995 SERIES ENGINES
KEY:
A: 2KM 1992 Series Engine
B: 3KM 1993 and 5LM 1995 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
DISTRIBUTOR
LM4 1994, LX6 1996, LX7 1997, LX8 1998, LX9 1999, AND 2000 SERIES ENGINES
KEY:
A: LM4 1994 Series Engine
B: LX6 1996, LX7 1997, LX8 1998, LX9 1999, 2000 Series Engine
QTY
ITEM PART NO. DESCRIPTION A B
4-89
UNIT CODE F006
NORTH AMERICA 12/2001
WIRE HARNESS
INSTRUMENT PANEL
MAIN
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇒)
WIRE HARNESS
LPG ENGINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
WIRE HARNESS
LPG ENGINE
(S/N F006A-7083 ⇒, S/N F006D-1501 ⇔ S/N F006D-2947 INC. 2960, 2976 EXC. 2936)
43 bd 181046 Connector................................................................................................................ 1
44 bd 134812 Terminal Blade ........................................................................................................ 1
FOOTNOTES:
a ⇒ S/N F006A-8275
b S/N F006A-8276 ⇒
c ⇒ S/N F006D-1928
d S/N F006D-1929 ⇒
4-95
UNIT CODE F006
NORTH AMERICA 12/2001
WIRE HARNESS
LPG ENGINE
(S/N F006D-2948 ⇔ S/N F006D-4791 INC. 2936 EXC. 2960, 2976)
WIRE HARNESS
LPG ENGINE
(S/N F006D-4792 ⇒)
FOOTNOTES:
a ⇒ S/N F006D-6520
b S/N F006D-6521 ⇒
4-105
UNIT CODE F006
NORTH AMERICA 12/2001
FOOTNOTES:
a Not Illustrated
b S/N F006D-5320 ⇔ S/N F006D-6520
c S/N F006D-6521 ⇒
FOOTNOTES:
a S/N F006D-5320 ⇔ S/N F006D-6520
b S/N F006D-6521 ⇒
4-116
UNIT CODE F006
12/2001 NORTH AMERICA
5 TRANSMISSION
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION
OIL CLUTCH
(⇒ S/N F006D-3779)
a 284133 Transmission................................................................................................................ 1
1 318657 Cover ....................................................................................................................... 1
2 150511 Plug..................................................................................................................... 3
3 248158 Pin (Trunnion)...................................................................................................... 2
4 150512 Plug (Rail) ........................................................................................................... 1
5 150509 Rail...................................................................................................................... 1
6 318660 Pin (Rail) ............................................................................................................. 1
7 150514 Pin (Shift) ............................................................................................................ 3
8 178473 Spring.................................................................................................................. 2
9 21278 Ball ...................................................................................................................... 2
10 321001 Fork ..................................................................................................................... 1
11 233909 Insert............................................................................................................... 2
12 318658 Rail...................................................................................................................... 1
13 150506 Lug (First/Second) .............................................................................................. 1
14 150507 Fork ..................................................................................................................... 1
15 150508 Insert............................................................................................................... 2
16 53992 Screw ...................................................................................................................... 6
17 286750 Gasket ..................................................................................................................... 1
18 53999 Lockwasher ............................................................................................................. 2
19 53970 Screw ...................................................................................................................... 2
20 53934 Screw ...................................................................................................................... 4
21 318653 Retainer................................................................................................................... 1
22 319139 Retainer .............................................................................................................. 1
23 178446 Oil Seal ............................................................................................................... 1
24 199571 Capscrew ................................................................................................................ 6
25 319143 Stud ......................................................................................................................... 4
26 15304 Fitting....................................................................................................................... 2
27 15927 Washer .................................................................................................................... 4
28 15008 Nut........................................................................................................................... 4
29 319141 Retainer................................................................................................................... 1
30 319142 Oil Seal.................................................................................................................... 1
31 53992 Screw ...................................................................................................................... 4
32 150544 Bearing .................................................................................................................... 1
33 319140 Retainer .............................................................................................................. 1
34 131456 Needle Bearing ................................................................................................... 1
35 150548 Gasket ..................................................................................................................... 1
36 318664 Gasket ..................................................................................................................... 1
37 .. . . . Case ........................................................................................................................ 1
38 .. . . . Clip...................................................................................................................... 1
38 238207 Magnet ................................................................................................................ 1
39 183120 Needle Bearing ................................................................................................... 1
40 318654 Pipe ......................................................................................................................... 1
41 53920 Gasket ..................................................................................................................... 2
42 53919 Cover ....................................................................................................................... 2
43 178440 Gasket ..................................................................................................................... 2
44 178441 Shim ........................................................................................................................ AR
44 178442 Shim ........................................................................................................................ AR
44 178443 Shim ........................................................................................................................ AR
45 150552 Lock Plate................................................................................................................ 1
46 276440 Bearing Cup ............................................................................................................ 1
TRANSMISSION
OIL CLUTCH
(⇒ S/N F006D-3779)
FOOTNOTES:
a Remanufactured Transmission 864847 R
5-5
UNIT CODE F006
NORTH AMERICA 12/2001
SPEED REDUCER
OIL CLUTCH
(⇒ S/N F006D-3779)
SPEED REDUCER
OIL CLUTCH
(⇒ S/N F006D-3779)
FOOTNOTES:
a S/N F006A-3791 ⇒
b S/N F006D-1501 ⇒
5-9
UNIT CODE F006
NORTH AMERICA 12/2001
CLUTCH
OIL CLUTCH
(⇒ S/N F006D-3779)
FOOTNOTES:
a Diesel
b Gasoline and LPG
CONTROL LINKAGE
OIL CLUTCH
FORWARD/REVERSE LEVER
(⇒ S/N F006A-3790)
CONTROL LINKAGE
OIL CLUTCH
FORWARD/REVERSE LEVER
(S/N F006A-3791 ⇒, S/N F006D-1501 ⇔ S/N F006D-3779)
FOOTNOTES:
a Not Illustrated
b ⇒ S/N F006A-6480
CONTROL LINKAGE
OIL CLUTCH
FORWARD/REVERSE LEVER
(S/N F006A-3791 ⇒, S/N F006D-1501 ⇔ S/N F006D-3779)
c S/N F006A-6481 ⇒
d S/N F006D-1501 ⇒
5-17
UNIT CODE F006
NORTH AMERICA 12/2001
CLUTCH LINKAGE
OIL CLUTCH
(⇒ S/N F006D-3779)
TRANSMISSION
POWERSHIFT
TRANSMISSION
POWERSHIFT
34 188210 Fitting....................................................................................................................... 1
34 16983 O-Ring................................................................................................................. 1
35 1320018 Charge Pump .......................................................................................................... 1
36 373950 O-Ring ..................................................................................................................... 1
37 292517 Capscrew ................................................................................................................ 4
38 380524 Washer .................................................................................................................... 4
39 15156 Lockwasher.................................................................................................................. 1
39 18542 Capscrew..................................................................................................................... 1
40 15156 Lockwasher.................................................................................................................. 1
40 16828 Capscrew..................................................................................................................... 1
41 313022 Sealant ........................................................................................................................ AR
41 344448 Housing ....................................................................................................................... 1
42 136985 Capscrew..................................................................................................................... 6
43 292682 Lockwasher.................................................................................................................. 10
44 292524 Capscrew..................................................................................................................... 4
45 292681 Lockwasher.................................................................................................................. 2
46 287851 Capscrew..................................................................................................................... 2
47 340268 Cover ........................................................................................................................... 1
48 15156 Lockwasher.................................................................................................................. 4
48 18547 Capscrew..................................................................................................................... 4
49 222399 Fitting ........................................................................................................................... 1
50 16923 Fitting ........................................................................................................................... 1
51 373449 Oil Seal ........................................................................................................................ 1
FOOTNOTES:
a ⇒ S/N F006A-3618
b S/N F006A-3619 ⇒
c ⇒ S/N F006A-3790
d S/N F006A-3791 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N T40M-2948
g S/N T40M-2949 ⇒
5-23
UNIT CODE F006
NORTH AMERICA 12/2001
TRANSMISSION GEARS
POWERSHIFT
FOOTNOTES:
a ⇒ S/N T096M-1702
b S/N T096M-1703 ⇒
CLUTCH PACK
POWERSHIFT
KEY:
A: Input Clutch
B: Forward Clutch
QTY
ITEM PART NO. DESCRIPTION A B
a 346666 Clutch .................................................................................................................. 1 ..
b 1386979 Clutch .................................................................................................................. 1 ..
a 346667 Clutch .................................................................................................................. .. 1
b 1386980 Clutch .................................................................................................................. .. 1
346675 Snap Ring........................................................................................................ 3 3
2 41208 Bearing ............................................................................................................ 1 1
3 346697 Washer ............................................................................................................ 1 1
4 346731 Needle Bearing ............................................................................................... 2 2
5 346696 Thrust Washer................................................................................................. 2 2
6 346730 Needle Bearing ............................................................................................... 3 3
7 346600 Pinion (Low) .................................................................................................... 1 1
8 334475 Snap Ring........................................................................................................ 2 2
9 334442 Pressure Plate................................................................................................. 2 2
10 a 1469300 Plate (Friction) ................................................................................................. 18 18
10 b 1469301 Plate (Friction) ................................................................................................. 18 18
11 a 334417 Plate (Separator) ............................................................................................. 18 18
11 b 1387235 Plate (Seperator) ............................................................................................. 18 18
12 346698 Washer ............................................................................................................ 1 1
13 334480 Snap Ring........................................................................................................ 2 2
14 346624 Guide............................................................................................................... 2 2
15 346671 Spring .............................................................................................................. 2 2
16 346795 O-Ring ............................................................................................................. 2 2
17 334439 Piston .............................................................................................................. 2 2
18 334402 Seal ................................................................................................................. 2 2
19 346669 Shaft ................................................................................................................ 1 ..
19 346670 Shaft ................................................................................................................ .. 1
20 124606 Ball Bearing ..................................................................................................... 2 2
21 12894 Snap Ring........................................................................................................ 2 2
22 346615 Spacer ............................................................................................................. 1 1
23 346604 Pinion (High).................................................................................................... 1 1
24 124682 Ball Bearing ..................................................................................................... 1 1
FOOTNOTES:
a ⇒ S/N T096M-1702
b S/N T096M-1703 ⇒
KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
a 1313760 Control Valve ....................................................................................................... 1 ..
a 1313761 Control Valve ....................................................................................................... .. 1
bc 1322633 Control Valve ....................................................................................................... 1 ..
bc 1322634 Control Valve ....................................................................................................... .. 1
1 d 1390609 Solenoid Valve................................................................................................. 2 ..
1 e 380497 Solenoid Valve................................................................................................. 2 ..
2 e 1300498 Coil.............................................................................................................. 1 ..
2 d 1452595 Coil.............................................................................................................. 1 ..
3 1312331 Filter ............................................................................................................ 1 ..
3 1452596 Cartridge ..................................................................................................... 1 ..
4 d 1300486 Seal Kit........................................................................................................ 1 ..
4 d 1393160 Seal Kit........................................................................................................ 1 ..
5 15032 Nut................................................................................................................... 1 1
6 181766 Nipple .............................................................................................................. 1 1
7 55280 Ball .................................................................................................................. 1 1
8 346652 Spring .............................................................................................................. 1 1
9 16483 O-Ring ............................................................................................................. 1 1
10 346651 Plug ................................................................................................................. 1 1
11 14591 Fitting............................................................................................................... 1 ..
11 16481 O-Ring......................................................................................................... 1 ..
12 16982 O-Ring......................................................................................................... 1 1
12 200659 Fitting............................................................................................................... 1 1
13 346848 Spacer ............................................................................................................. 1 1
14 346636 Spring (Outer) ................................................................................................. 1 1
15 346788 Spool ............................................................................................................... 1 1
16 bc 1322668 Switch.............................................................................................................. 1 ..
16 a 176409 Switch.............................................................................................................. 1 ..
17 334515 Plug ................................................................................................................. .. 1
18 16482 O-Ring ............................................................................................................. .. 1
19 334513 Spring .............................................................................................................. .. 1
20 55280 Ball .................................................................................................................. .. 1
21 bc 1322668 Switch.............................................................................................................. .. 1
21 a 176409 Switch.............................................................................................................. .. 1
22 16481 O-Ring......................................................................................................... 1 ..
22 16538 Fitting............................................................................................................... 1 ..
23 346654 Tube................................................................................................................. 1 ..
24 16481 O-Ring......................................................................................................... 1 ..
24 16574 Fitting............................................................................................................... 1 ..
25 16923 Fitting............................................................................................................... 1 ..
26 334524 Spool ............................................................................................................... 2 2
27 1313774 Spring .............................................................................................................. 1 1
28 16484 O-Ring......................................................................................................... 1 1
28 235691 Fitting............................................................................................................... 5 5
29 346805 Spring .............................................................................................................. 1 1
30 346634 Spool (Trimmer)............................................................................................... 1 1
31 334542 Spool ............................................................................................................... 1 1
32 334543 Spring .............................................................................................................. 2 2
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006A-3790
b S/N F006A-3791 ⇒
c S/N F006D-1501 ⇒
d S/N T40M-2084 ⇒
e ⇒ S/N T40M-2948
f ⇒ S/N T40M-7283
g S/N T40M-7284 ⇒
5-31
UNIT CODE F006
NORTH AMERICA 12/2001
TORQUE CONVERTER
POWERSHIFT
KEY:
A: Gasoline And LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 a 344332 Torque Converter ................................................................................................. .. 1
1 a 344343 Torque Converter ................................................................................................. 1 ..
1 bc 344343 Torque Converter ................................................................................................. 1 1
2 304464 Plate .................................................................................................................... 1 1
3 261379 Washer ................................................................................................................ 8 8
4 15942 Bolt ...................................................................................................................... 8 8
5 e 1454600 Flywheel (☞ Figure 2-3) .................................................................................... 1 1
5 d 344357 Flywheel (☞ Figure 2-3) .................................................................................... 1 1
5 350152 Flywheel (☞ Figure 2-3) .................................................................................... 1 1
6 388513 Plate .................................................................................................................... .. 1
7 287851 Capscrew............................................................................................................. .. 1
8 320158 Washer ................................................................................................................ .. 1
9 292681 Lockwasher.......................................................................................................... .. 1
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c S/N F006D-1501 ⇒
d ⇒ S/N F006D-4442
e S/N F006D-4443 ⇒
CONTROL LINKAGE
POWERSHIFT
(⇒ S/N F006A-3790)
KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
CONTROL LINKAGE
POWERSHIFT
(⇒ S/N F006A-3790)
QTY
ITEM PART NO. DESCRIPTION A B
5-37
UNIT CODE F006
NORTH AMERICA 12/2001
CONTROL LINKAGE
POWERSHIFT
(S/N F006A-3791 ⇒, S/N F006D-1501 ⇒)
KEY:
A: High and Low
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
CONTROL LINKAGE
POWERSHIFT
(S/N F006A-3791 ⇒, S/N F006D-1501 ⇒)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006A-6480
b S/N F006A-6481 ⇒
c S/N F006D-1501 ⇒
5-41
UNIT CODE F006
NORTH AMERICA 12/2001
DIRECTION SWITCH
KEY:
A: Steering Column
B: Steering Pod
QTY
ITEM PART NO. DESCRIPTION A B
MONOTROL PEDAL
POWERSHIFT
353398 Pedal............................................................................................................................ 1
1 353397 Pedal ....................................................................................................................... 1
2 135685 Bushing ............................................................................................................... 2
3 220932 Screw ...................................................................................................................... 2
3 360387 Sealant .................................................................................................................... AR
4 353154 Pin ........................................................................................................................... 1
5 114312 Strap Clamp ............................................................................................................ 2
6 353168 Spring ...................................................................................................................... 1
7 353422 Magnet .................................................................................................................... 2
7 353432 Nut........................................................................................................................... 2
8 352969 Screw ...................................................................................................................... 6
9 353448 Washer .................................................................................................................... 4
10 57568 O-Ring ..................................................................................................................... 8
11 359207 Plate ........................................................................................................................ 2
12 353175 Pad .......................................................................................................................... 1
13 353220 Switch...................................................................................................................... 1
14 53162 Lockwasher ............................................................................................................. 2
14 16865 Nut........................................................................................................................... 2
15 353165 Retainer................................................................................................................... 1
16 220434 Capscrew ................................................................................................................ 2
DRIVE AXLE
DRIVE AXLE
FOOTNOTES:
a ⇒ S/N F006A-3464
b S/N F006A-3465 ⇒
c S/N F006A-3465 ⇔ S/N F006A-5254
d ⇒ S/N F006A-5254
e S/N F006A-5255 ⇒
f S/N F006D-1501 ⇒
g ⇒ S/N F006D-3779
h ⇒ S/N PENDING PER ECN 63534
i S/N PENDING PER ECN 63534 ⇒
5-49
UNIT CODE F006
NORTH AMERICA 12/2001
DRIVE AXLE
(S/N F6D-6398 ⇒)
DRIVE AXLE
(S/N F6D-6398 ⇒)
5-53
UNIT CODE F006
NORTH AMERICA 12/2001
287700 Differential.................................................................................................................... 1
1 287725 Case ........................................................................................................................ 1
1 .. . . . Case (Flange) ..................................................................................................... 1
2 .. . . . Case (Plain) ........................................................................................................ 1
3 287728 Capscrew ............................................................................................................ 16
4 88587 Washer................................................................................................................ 16
5 200977 Washer .................................................................................................................... 2
6 .. . . . Side Gear ................................................................................................................ 2
7 .. . . . Spider ...................................................................................................................... 1
8 287736 Capscrew ................................................................................................................ 12
9 316816 Gear Set .................................................................................................................. 1
10 240683 Snap Ring ........................................................................................................... 1
11 296844 Bearing................................................................................................................ 1
12 .. . . . Pinion .................................................................................................................. 1
13 287720 Nut ...................................................................................................................... 1
14 125428 Washer .................................................................................................................... 12
15 358099 Nut........................................................................................................................... 12
16 287733 Ring (Adjuster) ........................................................................................................ 2
17 224571 Bearing Cup ............................................................................................................ 2
18 224570 Bearing Cone .......................................................................................................... 2
19 287701 Carrier ..................................................................................................................... 1
20 234073 Capscrew ............................................................................................................ 4
20 86007 Washer................................................................................................................ 4
21 234038 Dowel Pin ............................................................................................................ 4
22 .. . . . Cap ..................................................................................................................... 2
23 200982 Washer .................................................................................................................... 4
24 .. . . . Pinion ...................................................................................................................... 4
25 141933 Cotter Pin ................................................................................................................ 2
26 15316 Fitting....................................................................................................................... 1
27 287721 Shim (0.003 in.) ....................................................................................................... AR
27 287722 Shim (0.005 in.) ....................................................................................................... AR
27 287723 Shim (0.010 in.) ....................................................................................................... AR
28 1323978 Shim (0.242 in.) ....................................................................................................... AR
28 1323979 Shim (0.244 in.) ....................................................................................................... AR
28 1323980 Shim (0.246 in.) ....................................................................................................... AR
28 287704 Shim (0.234 in.) ....................................................................................................... AR
28 287705 Shim (0.235 in.) ....................................................................................................... AR
28 287706 Shim (0.236 in.) ....................................................................................................... AR
28 287707 Shim (0.237 in.) ....................................................................................................... AR
28 287708 Shim (0.238 in.) ....................................................................................................... AR
28 287709 Shim (0.239 in.) ....................................................................................................... AR
28 287710 Shim (0.240 in.) ....................................................................................................... AR
28 287711 Shim (0.247 in.) ....................................................................................................... AR
28 287712 Shim (0.254 in.) ....................................................................................................... AR
28 287713 Shim (0.261 in.) ....................................................................................................... AR
28 287714 Shim (0.268 in.) ....................................................................................................... AR
28 287715 Shim (0.275 in.) ....................................................................................................... AR
28 287716 Shim (0.282 in.) ....................................................................................................... AR
28 287717 Shim (0.289 in.) ....................................................................................................... AR
28 287718 Shim (0.296 in.) ....................................................................................................... AR
5-59
UNIT CODE F006
NORTH AMERICA 12/2001
378288 Differential.................................................................................................................... 1
1 287725 Case ........................................................................................................................ 1
1 .. . . . Case (Flange) ..................................................................................................... 1
2 .. . . . Case (Plain) ........................................................................................................ 1
3 287728 Capscrew ............................................................................................................ 16
4 88587 Washer................................................................................................................ 16
5 200977 Washer .................................................................................................................... 2
6 .. . . . Side Gear ................................................................................................................ 2
7 .. . . . Spider ...................................................................................................................... 1
8 287736 Capscrew ................................................................................................................ 12
9 378291 Gear and Pinion ...................................................................................................... 1
10 240683 Snap Ring ........................................................................................................... 1
11 296844 Bearing................................................................................................................ 1
12 .. . . . Pinion .................................................................................................................. 1
13 287720 Nut ...................................................................................................................... 1
14 125428 Washer .................................................................................................................... 12
15 358099 Nut........................................................................................................................... 12
16 287733 Ring (Adjuster) ........................................................................................................ 2
17 224571 Bearing Cup ............................................................................................................ 2
18 224570 Bearing Cone .......................................................................................................... 2
19 378290 Carrier ..................................................................................................................... 1
20 234073 Capscrew ............................................................................................................ 4
20 86007 Washer................................................................................................................ 4
21 234038 Dowel Pin ............................................................................................................ 4
22 .. . . . Cap ..................................................................................................................... 2
23 200982 Washer .................................................................................................................... 4
24 .. . . . Pinion ...................................................................................................................... 4
25 141933 Cotter Pin ................................................................................................................ 2
26 15316 Fitting....................................................................................................................... 1
27 287721 Shim (0.003 in.) ....................................................................................................... AR
27 287722 Shim (0.005 in.) ....................................................................................................... AR
27 287723 Shim (0.010 in.) ....................................................................................................... AR
28 1323978 Shim (0.242 in.) ....................................................................................................... AR
28 1323979 Shim (0.244 in.) ....................................................................................................... AR
28 1323980 Shim (0.246 in.) ....................................................................................................... AR
28 287704 Shim (0.234 in.) ....................................................................................................... AR
28 287705 Shim (0.235 in.) ....................................................................................................... AR
28 287706 Shim (0.236 in.) ....................................................................................................... AR
28 287707 Shim (0.237 in.) ....................................................................................................... AR
28 287708 Shim (0.238 in.) ....................................................................................................... AR
28 287709 Shim (0.239 in.) ....................................................................................................... AR
28 287710 Shim (0.240 in.) ....................................................................................................... AR
28 287711 Shim (0.247 in.) ....................................................................................................... AR
28 287712 Shim (0.254 in.) ....................................................................................................... AR
28 287713 Shim (0.261 in.) ....................................................................................................... AR
28 287714 Shim (0.268 in.) ....................................................................................................... AR
28 287715 Shim (0.275 in.) ....................................................................................................... AR
28 287716 Shim (0.282 in.) ....................................................................................................... AR
28 287717 Shim (0.289 in.) ....................................................................................................... AR
28 287718 Shim (0.296 in.) ....................................................................................................... AR
5-63
UNIT CODE F006
NORTH AMERICA 12/2001
366054 Differential.................................................................................................................... 1
1 287725 Case ........................................................................................................................ 1
1 .. . . . Case (Flange) ..................................................................................................... 1
2 .. . . . Case (Plain) ........................................................................................................ 1
3 287728 Capscrew ............................................................................................................ 16
4 88587 Washer................................................................................................................ 16
5 200977 Washer .................................................................................................................... 2
6 .. . . . Side Gear ................................................................................................................ 2
7 .. . . . Spider ...................................................................................................................... 1
8 287736 Capscrew ................................................................................................................ 12
9 316816 Gear Set .................................................................................................................. 1
10 240683 Snap Ring ........................................................................................................... 1
11 296844 Bearing................................................................................................................ 1
12 .. . . . Pinion .................................................................................................................. 1
13 287720 Nut ...................................................................................................................... 1
14 125428 Washer .................................................................................................................... 12
15 358099 Nut........................................................................................................................... 12
16 287733 Ring (Adjuster) ........................................................................................................ 2
17 224571 Bearing Cup ............................................................................................................ 2
18 224570 Bearing Cone .......................................................................................................... 2
19 287739 Carrier ..................................................................................................................... 1
20 234073 Capscrew ............................................................................................................ 4
20 86007 Washer................................................................................................................ 4
21 234038 Dowel Pin ............................................................................................................ 2
22 .. . . . Cap ..................................................................................................................... 2
23 200982 Washer .................................................................................................................... 4
24 .. . . . Pinion ...................................................................................................................... 4
25 141933 Cotter Pin ................................................................................................................ 2
26 15316 Fitting....................................................................................................................... 1
27 234041 Shim (0.003 in.) ....................................................................................................... AR
27 234039 Shim (0.005 in.) ....................................................................................................... AR
27 234040 Shim (0.010 in.) ....................................................................................................... AR
28 1323978 Shim (0.242 in.) ....................................................................................................... AR
28 1323979 Shim (0.244 in.) ....................................................................................................... AR
28 1323980 Shim (0.246 in.) ....................................................................................................... AR
28 287704 Shim (0.234 in.) ....................................................................................................... AR
28 287705 Shim (0.235 in.) ....................................................................................................... AR
28 287706 Shim (0.236 in.) ....................................................................................................... AR
28 287707 Shim (0.237 in.) ....................................................................................................... AR
28 287708 Shim (0.238 in.) ....................................................................................................... AR
28 287709 Shim (0.239 in.) ....................................................................................................... AR
28 287710 Shim (0.240 in.) ....................................................................................................... AR
28 287711 Shim (0.247 in.) ....................................................................................................... AR
28 287712 Shim (0.254 in.) ....................................................................................................... AR
28 287713 Shim (0.261 in.) ....................................................................................................... AR
28 287714 Shim (0.268 in.) ....................................................................................................... AR
28 287715 Shim (0.275 in.) ....................................................................................................... AR
28 287716 Shim (0.282 in.) ....................................................................................................... AR
28 287717 Shim (0.289 in.) ....................................................................................................... AR
28 287718 Shim (0.296 in.) ....................................................................................................... AR
5-67
UNIT CODE F006
NORTH AMERICA 12/2001
378287 Differential.................................................................................................................... 1
1 287725 Case ........................................................................................................................ 1
1 .. . . . Case (Flange) ..................................................................................................... 1
2 .. . . . Case (Plain) ........................................................................................................ 1
3 287728 Capscrew ............................................................................................................ 16
4 88587 Washer................................................................................................................ 16
5 200977 Washer .................................................................................................................... 2
6 .. . . . Side Gear ................................................................................................................ 2
7 .. . . . Spider ...................................................................................................................... 1
8 287736 Capscrew ................................................................................................................ 12
9 378291 Gear and Pinion ...................................................................................................... 1
10 240683 Snap Ring ........................................................................................................... 1
11 296844 Bearing................................................................................................................ 1
12 .. . . . Pinion .................................................................................................................. 1
13 287720 Nut ...................................................................................................................... 1
14 125428 Washer .................................................................................................................... 12
15 358099 Nut........................................................................................................................... 12
16 287733 Ring (Adjuster) ........................................................................................................ 2
17 224571 Bearing Cup ............................................................................................................ 2
18 224570 Bearing Cone .......................................................................................................... 2
19 378292 Carrier ..................................................................................................................... 1
20 234073 Capscrew ............................................................................................................ 4
20 86007 Washer................................................................................................................ 4
21 234038 Dowel Pin ............................................................................................................ 4
22 .. . . . Cap ..................................................................................................................... 2
23 200982 Washer .................................................................................................................... 4
24 .. . . . Pinion ...................................................................................................................... 4
25 141933 Cotter Pin ................................................................................................................ 2
26 15316 Fitting....................................................................................................................... 1
27 234041 Shim (0.003 in.) ....................................................................................................... AR
27 234039 Shim (0.005 in.) ....................................................................................................... AR
27 234040 Shim (0.010 in.) ....................................................................................................... AR
28 1323978 Shim (0.242 in.) ....................................................................................................... AR
28 1323979 Shim (0.244 in.) ....................................................................................................... AR
28 1323980 Shim (0.246 in.) ....................................................................................................... AR
28 287704 Shim (0.234 in.) ....................................................................................................... AR
28 287705 Shim (0.235 in.) ....................................................................................................... AR
28 287706 Shim (0.236 in.) ....................................................................................................... AR
28 287707 Shim (0.237 in.) ....................................................................................................... AR
28 287708 Shim (0.238 in.) ....................................................................................................... AR
28 287709 Shim (0.239 in.) ....................................................................................................... AR
28 287710 Shim (0.240 in.) ....................................................................................................... AR
28 287711 Shim (0.247 in.) ....................................................................................................... AR
28 287712 Shim (0.254 in.) ....................................................................................................... AR
28 287713 Shim (0.261 in.) ....................................................................................................... AR
28 287714 Shim (0.268 in.) ....................................................................................................... AR
28 287715 Shim (0.275 in.) ....................................................................................................... AR
28 287716 Shim (0.282 in.) ....................................................................................................... AR
28 287717 Shim (0.289 in.) ....................................................................................................... AR
28 287718 Shim (0.296 in.) ....................................................................................................... AR
KEY:
A: Oil Clutch
B: Powershift
QTY
ITEM PART NO. DESCRIPTION A B
a 340269 Universal Joint ..................................................................................................... 1 ..
340270 Universal Joint ..................................................................................................... .. 1
1 199861 Spider and Bearing ......................................................................................... .. 1
1 a 301183 Spider .............................................................................................................. 2 ..
2 199459 Spider and Bearing ......................................................................................... .. 1
3 a 366788 Tube................................................................................................................. 1 ..
3 366789 Tube................................................................................................................. .. 1
4 a 221507 Capscrew ........................................................................................................ 8 ..
4 221507 Capscrew ........................................................................................................ .. 8
5 a 221466 Capscrew ........................................................................................................ 4 ..
5 221507 Capscrew ........................................................................................................ .. 4
6 a 284142 Yoke................................................................................................................. 1 ..
6 366790 Yoke................................................................................................................. .. 1
7 282650 Yoke................................................................................................................. .. 1
7 a 284169 Yoke................................................................................................................. 1 ..
8 163739 Capscrew ........................................................................................................ .. 4
8 a 221466 Capscrew ........................................................................................................ 4 ..
8 a 226414 Adhesive.......................................................................................................... AR ..
8 226414 Adhesive.......................................................................................................... .. AR
FOOTNOTES:
a ⇒ S/N F006D-3779
5-72
UNIT CODE F006
12/2001 NORTH AMERICA
6 STEERING SYSTEM
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 6
STEERING SYSTEM
DESCRIPTION PAGE
FLOW DIVIDER
HEAVY DUTY ................................................................................................................................................. 6-28
PUMP ADAPTER
DIESEL ........................................................................................................................................................... 6-24
STEERING AXLE
⇒ S/N PENDING PER ECN 63364 ................................................................................................................ 6-10
S/N PENDING PER ECN 63364⇒ ................................................................................................................. 6-14
STEERING COLUMN
⇒ S/N F006A-3039........................................................................................................................................... 6-2
S/N F006A-3040 ⇔ S/N F006A-6480............................................................................................................... 6-4
S/N F006A-6481 ⇒, S/N F006D-1501 ⇒ ......................................................................................................... 6-6
STEERING CONTROL UNIT ............................................................................................................................... 6-8
STEERING CYLINDER ...................................................................................................................................... 6-30
STEERING PUMP
⇒ S/N F006D-5389 ........................................................................................................................................ 6-18
HEAVY DUTY ................................................................................................................................................. 6-26
S/N F006D-5390 ⇒ ........................................................................................................................................ 6-22
STEERING COLUMN
(⇒ S/N F006A-3039)
STEERING COLUMN
(S/N F006A-3040 ⇔ S/N F006A-6480)
FOOTNOTES:
a ⇒ S/N F006A-4282
b S/N F006A-4283 ⇒
STEERING COLUMN
(S/N F006A-6481 ⇒, S/N F006D-1501 ⇒)
FOOTNOTES:
a ⇒ D/B 11/1996
b D/B 11/1996 ⇒
STEERING AXLE
(⇒ S/N PENDING PER ECN 63364)
STEERING AXLE
(⇒ S/N PENDING PER ECN 63364)
46 292687 Lockwasher.................................................................................................................. 4
47 292590 Capscrew..................................................................................................................... 4
48 358674 Sealant ........................................................................................................................ AR
996025 Steering Axle Kit (Includes Items 3-4, 7-10, 12-15, 21-26, 28, 33, 41-42, 48) ............ 1
6-13
UNIT CODE F006
NORTH AMERICA 12/2001
STEERING AXLE
(S/N PENDING PER ECN 63364⇒)
STEERING AXLE
(S/N PENDING PER ECN 63364⇒)
38 292590 Capscrew..................................................................................................................... 4
39 292687 Lockwasher.................................................................................................................. 4
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 63568
b S/N PENDING PER ECN 63568 ⇒
6-17
UNIT CODE F006
NORTH AMERICA 12/2001
STEERING PUMP
(⇒ S/N F006D-5389)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
344397 Steering Control Unit ........................................................................................... 1 1
1 .. . . . Cover .............................................................................................................. 1 1
2 96952 Spring .............................................................................................................. 1 1
3 133816 Plate ................................................................................................................ 1 1
4 54767 Pin ................................................................................................................... 2 2
5 .. . . . Ring ................................................................................................................ 1 1
6 .. . . . Rotor ............................................................................................................... 1 1
7 .. . . . O-Ring ............................................................................................................. 1 1
8 .. . . . O-Ring ............................................................................................................. 1 1
9 .. . . . Body ............................................................................................................... 1 1
10 234004 Needle Bearing ........................................................................................... 1 1
11 .. . . . Seal ................................................................................................................ 1 1
12 169009 Snap Ring........................................................................................................ 1 1
13 97847 Ball Bearing ..................................................................................................... 1 1
14 97846 Shaft ................................................................................................................ 1 1
15 32033 Key .................................................................................................................. 1 1
16 193000 Snap Ring........................................................................................................ 1 1
17 .. . . . Pump Kit.......................................................................................................... 1 1
18 192326 Plug ................................................................................................................. 1 1
19 .. . . . O-Ring ............................................................................................................. 1 1
20 144121 Relief Valve ..................................................................................................... 1 1
21 236024 Spring .............................................................................................................. 1 1
22 18540 Capscrew ........................................................................................................ 4 4
23 236026 Pin ................................................................................................................... 1 1
24 313022 Sealant ................................................................................................................ AR ..
24 366684 Manifold (Inlet) ..................................................................................................... 1 1
25 15154 Lockwasher.......................................................................................................... 2 2
26 18471 Capscrew............................................................................................................. 2 2
27 18462 Capscrew............................................................................................................. 1 1
28 16873 Washer ................................................................................................................ 1 1
29 16634 Capscrew............................................................................................................. .. 2
30 f 15156 Lockwasher.......................................................................................................... 4 ..
30 g 15156 Lockwasher.......................................................................................................... 2 ..
31 f 344355 Plate .................................................................................................................... 1 ..
32 f 344363 Pulley ................................................................................................................... 1 ..
32 h 1377748 Pulley ................................................................................................................... 1 ..
32 i 1383219 Pulley ................................................................................................................... 1 ..
33 15135 Washer ................................................................................................................ 1 ..
34 138750 Nut ....................................................................................................................... 1 ..
35 a 15005 Nut ....................................................................................................................... .. 4
35 a 15155 Lockwasher.......................................................................................................... .. 5
35 a 226414 Adhesive .............................................................................................................. .. AR
36 a 138750 Nut ....................................................................................................................... .. 1
36 a 15135 Washer ................................................................................................................ .. 1
37 a 168889 Adapter ................................................................................................................ .. 1
38 c 168887 Gear..................................................................................................................... .. 1
38 de 1337802 Gear..................................................................................................................... .. 1
STEERING PUMP
(⇒ S/N F006D-5389)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006A-3039
b S/N F006A-3040 ⇒
c ⇒ S/N F006A-6446
d S/N F006A-6447 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-2202
g S/N F006D-2203 ⇒
h S/N F006D-2203 ⇔ S/N F006D-2047 INC. 2960, 2976 EXC. 2936
i S/N F006D-2948 ⇒ INC. 2936 EXC. 2960, 2976
j ⇒ S/N F006D-4442
k S/N F006D-4443 ⇒
6-21
UNIT CODE F006
NORTH AMERICA 12/2001
STEERING PUMP
(S/N F006D-5390 ⇒)
KEY:
A: Gasoline And LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
2036997 Steering Control Unit ........................................................................................... 1 ..
2036998 Steering Pump..................................................................................................... .. 1
1 .. . . . Body ................................................................................................................ 1 1
2 1458844 Flange ............................................................................................................. 1 1
3 1465574 Gear Set .......................................................................................................... 1 ..
3 1465577 Gear Set .......................................................................................................... .. 1
4 1328812 Bolt .................................................................................................................. 4 4
5 293781 Washer ............................................................................................................ 4 4
6 1465572 Key .................................................................................................................. 1 ..
7 1465573 Valve Assembly ............................................................................................... 1 1
8 321797 Spring.......................................................................................................... 1 1
9 321792 Plug ("B") .................................................................................................... 2 2
10 16485 O-Ring......................................................................................................... 2 2
11 1465575 Plug............................................................................................................. 1 1
12 .. . . . Body ................................................................................................................ 1 1
13 .. . . . Plunger ............................................................................................................ 1 1
14 .. . . . Snap Ring........................................................................................................ 1 1
15 .. . . . Oil Seal............................................................................................................ 1 1
16 .. . . . Seal ................................................................................................................. 2 2
17 .. . . . Seal ................................................................................................................. 2 2
18 .. . . . Bushing ........................................................................................................... 4 4
PUMP ADAPTER
DIESEL
STEERING PUMP
HEAVY DUTY
FLOW DIVIDER
HEAVY DUTY
STEERING CYLINDER
6-32
UNIT CODE F006
12/2001 NORTH AMERICA
7 BRAKE SYSTEM
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 7
BRAKE SYSTEM
DESCRIPTION PAGE
ACTUATOR......................................................................................................................................................... 7-18
BRAKE
⇒ S/N F006A-3184......................................................................................................................................... 7-12
S/N F006A-1501 ⇒, S/N F006A-3185 ⇒, S/N F006A-4793 ⇒ ...................................................................... 7-16
S/N F006A-3185 ⇔ S/N F006A-4792............................................................................................................. 7-14
BRAKE LINES ...................................................................................................................................................... 7-4
BRAKE PEDAL LINKAGE
OIL CLUTCH
⇒ S/N F006D-3779....................................................................................................................................... 7-6
POWERSHIFT .................................................................................................................................................. 7-8
MASTER CYLINDER ......................................................................................................................................... 7-20
PARK BRAKE ....................................................................................................................................................... 7-2
PARK BRAKE
FOOTNOTES:
a Monotrol Pedal
b ⇒ S/N F006D-4941
c S/N F006D-4942 ⇒
d ⇒ S/N F006D-6499
e S/N F006D-6500 ⇒
BRAKE LINES
FOOTNOTES:
a Brake Test Fitting (Optional)
b Oil Clutch (Powershift Forward/Reverse Lever)
c Powershift (Monotrol Pedal)
d S/N F006A-3791 ⇒
e S/N F006D-1501 ⇒
f ⇒ S/N F006D-3790
44 15157 Lockwasher.................................................................................................................. 2
44 18559 Capscrew..................................................................................................................... 2
45 15157 Lockwasher.................................................................................................................. 2
45 18558 Capscrew..................................................................................................................... 2
46 26758 Brake Fluid (12 oz.) ..................................................................................................... AR
46 357956 Brake Fluid (1 gallon)................................................................................................... AR
46 357973 Brake Fluid (1 qt.) ........................................................................................................ AR
7-11
UNIT CODE F006
NORTH AMERICA 12/2001
BRAKE
(⇒ S/N F006A-3184)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
335797 Brake (RH)........................................................................................................... 1 ..
335798 Brake (LH) ........................................................................................................... .. 1
1 .. . . . Plate ............................................................................................................... 1 1
2 374535 Plug ................................................................................................................. 2 ..
2 374548 Plug ................................................................................................................. .. 2
3 374543 Spring .............................................................................................................. 2 2
4 374540 Spring .............................................................................................................. 1 1
5 374541 Washer ............................................................................................................ 1 1
6 .. . . . Strut ................................................................................................................ 1 1
7 1321839 Brake Shoe (LH).............................................................................................. .. 1
7 1321843 Brake Shoe (RH) ............................................................................................. 1 ..
8 374544 Spring .............................................................................................................. 1 1
9 1300493 Adjuster Kit ...................................................................................................... 1 1
10 374547 Ring ................................................................................................................. 2 2
11 374546 Plate ................................................................................................................ 2 2
12 374545 Spring .............................................................................................................. 2 2
13 1321838 Brake Shoe (Common).................................................................................... 1 1
14 1300296 Wheel Cylinder Kit........................................................................................... 1 1
14 1312904 Wheel Cylinder ................................................................................................ 1 1
14 385669 Bleeder Screw ........................................................................................ 1 1
15 1300917 Adjuster ........................................................................................................... 1 1
16 374542 Spring.......................................................................................................... 2 2
17 1300494 Washer (0.01 in.)......................................................................................... AR AR
17 1300495 Washer (0.02 in.)......................................................................................... AR AR
17 1300496 Washer (0.04 in.)......................................................................................... AR AR
18 293664 Capscrew ........................................................................................................ 1 1
19 1345903 Washer ............................................................................................................ 1 1
BRAKE
(S/N F006A-3185 ⇔ S/N F006A-4792)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1310593 Brake ................................................................................................................... 1 ..
1310594 Brake ................................................................................................................... .. 1
1 1323995 Plate ................................................................................................................ 1 ..
1 1324002 Plate ................................................................................................................ .. 1
2 374535 Plug ................................................................................................................. 2 2
3 374548 Plug (Inspection) ............................................................................................. 2 2
4 1321836 Screw .............................................................................................................. 2 2
4 1321837 Washer ............................................................................................................ 2 2
4 1323996 Plate ................................................................................................................ 1 1
5 374536 Brake Shoe (Common).................................................................................... 1 1
6 374539 Brake Shoe...................................................................................................... 1 ..
6 374549 Brake Shoe...................................................................................................... .. 1
7 293664 Capscrew ........................................................................................................ 1 1
8 1323998 Strut................................................................................................................. 1 1
8 374540 Spring .............................................................................................................. 1 1
8 374541 Washer ............................................................................................................ 1 1
9 1312904 Wheel Cylinder ................................................................................................ 1 1
9 a 1321373 Wheel Cylinder Kit ...................................................................................... 1 1
9 1371220 Screw .......................................................................................................... 1 1
10 1357370 Adjuster ........................................................................................................... 1 1
11 1323999 Screw .............................................................................................................. 2 2
12 1321842 Lockwasher ..................................................................................................... 1 1
13 1345903 Washer ............................................................................................................ 1 1
14 374543 Spring (Return)................................................................................................ 2 2
15 3063016 Spring .............................................................................................................. 1 1
16 374545 Spring .............................................................................................................. 2 2
17 374546 Plate ................................................................................................................ 2 2
18 374547 Ring ................................................................................................................. 2 2
19 374542 Spring .............................................................................................................. 2 2
20 1300494 Washer (0.01 in.) ............................................................................................. AR AR
20 1300495 Washer (0.02 in.) ............................................................................................. AR AR
20 1300496 Washer (0.04 in.) ............................................................................................. AR AR
21 1300493 Adjuster Kit ...................................................................................................... 2 2
FOOTNOTES:
a Includes Cups, Boots, Pistons and Pushrods
BRAKE
(S/N F006A-1501 ⇒, S/N F006A-3185 ⇒, S/N F006A-4793 ⇒)
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
1310593 Brake ................................................................................................................... .. ..
1310594 Brake ................................................................................................................... .. ..
1327565 Brake ................................................................................................................... 1 ..
1327566 Brake ................................................................................................................... .. 1
1 1323995 Plate ................................................................................................................ 1 ..
1 1324002 Plate ................................................................................................................ .. 1
2 374535 Plug ................................................................................................................. 2 2
3 374548 Plug (Inspection) ............................................................................................. 2 2
4 1321836 Screw .............................................................................................................. 2 2
4 1321837 Washer ............................................................................................................ 2 2
4 1323996 Plate ................................................................................................................ 1 1
5 1321838 Brake Shoe (Common).................................................................................... 1 1
5 374536 Brake Shoe (Common).................................................................................... .. ..
6 1321839 Brake Shoe...................................................................................................... .. 1
6 1321843 Brake Shoe...................................................................................................... 1 ..
6 374539 Brake Shoe...................................................................................................... .. ..
6 374549 Brake Shoe...................................................................................................... .. ..
7 293664 Capscrew ........................................................................................................ 1 1
8 1323998 Strut................................................................................................................. 1 1
8 374540 Spring .............................................................................................................. 1 1
8 374541 Washer ............................................................................................................ 1 1
9 1312904 Wheel Cylinder ................................................................................................ 1 1
9 a 1321373 Wheel Cylinder Kit ...................................................................................... 1 1
9 1371220 Screw .......................................................................................................... 1 1
10 1357370 Adjuster ........................................................................................................... 1 1
11 1323999 Screw .............................................................................................................. 2 2
12 1321842 Lockwasher ..................................................................................................... 1 1
13 1345903 Washer ............................................................................................................ 1 1
14 374543 Spring (Return)................................................................................................ 2 2
15 3063016 Spring .............................................................................................................. 1 1
16 374545 Spring .............................................................................................................. 2 2
17 374546 Plate ................................................................................................................ 2 2
18 374547 Ring ................................................................................................................. 2 2
19 374542 Spring .............................................................................................................. 2 2
20 1300494 Washer (0.01 in.) ............................................................................................. AR AR
20 1300495 Washer (0.02 in.) ............................................................................................. AR AR
20 1300496 Washer (0.04 in.) ............................................................................................. AR AR
21 1300493 Adjuster Kit ...................................................................................................... 2 2
FOOTNOTES:
a Includes Cups, Boots, Pistons and Pushrods
ACTUATOR
MASTER CYLINDER
7-22
UNIT CODE F006
12/2001 NORTH AMERICA
8 HYDRAULIC SYSTEM
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 8
HYDRAULIC SYSTEM
DESCRIPTION PAGE
CONTROL VALVE
FOUR FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................ 8-50
TWO AND THREE FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................. 8-48
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-42
THREE FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-36
TWO FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-30
CONTROL VALVE ATTACHING PARTS WITH FITTINGS
FOUR FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................. 8-56
TWO AND THREE FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................. 8-52
CONTROL VALVE ATTACHING TUBES
FOUR FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................. 8-60
TWO AND THREE FUNCTION
S/N PENDING PER ECN 63408⇒ ............................................................................................................. 8-58
CONTROL VALVE WITH FITTINGS
FOUR FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-46
THREE FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-40
TWO FUNCTION
⇒ S/N PENDING PER ECN 63408 ............................................................................................................ 8-32
DRIVE SHAFT
⇒ S/N F006D-5389 ........................................................................................................................................ 8-66
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-68
HYDRAULIC OIL FILTER ................................................................................................................................... 8-28
HYDRAULIC PUMP............................................................................................................................................ 8-62
HYDRAULIC SUPPLY AND RETURN
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-12
HYDRAULIC TANK
OIL CLUTCH
⇒ S/N F006D-3779, ⇒ S/N F006D-5389 ................................................................................................... 8-22
POWERSHIFT
⇒ S/N F006D-5389..................................................................................................................................... 8-24
OIL CLUTCH
⇒ S/N F006D-3779 .......................................................................................................................................... 8-4
POWERSHIFT
⇒ S/N F006D-5389 .......................................................................................................................................... 8-8
STEERING HYDRAULIC
HEAVY DUTY ................................................................................................................................................. 8-26
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-16
TILT CYLINDER ................................................................................................................................................. 8-64
TRANSMISSION COOLING
SECTION 8
HYDRAULIC SYSTEM (Continued)
DESCRIPTION PAGE
S/N F006D-5390 ⇒ ........................................................................................................................................ 8-20
8-3
UNIT CODE F006
NORTH AMERICA 12/2001
OIL CLUTCH
(⇒ S/N F006D-3779)
KEY:
A: Gasoline And LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 h 1367711 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
1 g 340219 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
2 15866 O-Ring ................................................................................................................. 1 1
3 350079 Tube ..................................................................................................................... 1 1
4 173247 Clamp .................................................................................................................. 1 1
5 239503 Nut ....................................................................................................................... 2 2
5 292681 Lockwasher.......................................................................................................... 2 2
5 320157 Washer ................................................................................................................ 2 2
6 ef 1311014 Hose .................................................................................................................... 1 1
6 d 350095 Hose .................................................................................................................... 1 1
7 129563 Strap Clamp......................................................................................................... 2 2
8 136749 Capscrew............................................................................................................. 1 1
8 292681 Lockwasher.......................................................................................................... 1 1
8 320157 Washer ................................................................................................................ 1 1
9 129684 Clamp .................................................................................................................. 3 3
10 18496 Capscrew............................................................................................................. 2 2
10 292681 Lockwasher.......................................................................................................... 2 2
10 320157 Washer ................................................................................................................ 2 2
11 114371 Hose .................................................................................................................... 1 ..
11 241975 Hose .................................................................................................................... .. 1
12 985338 Hose .................................................................................................................... 1 1
13 127045 Clamp .................................................................................................................. 4 4
14 117580 Hose .................................................................................................................... 1 1
15 17224 Fitting................................................................................................................... 1 1
15 16485 O-Ring ............................................................................................................. 1 1
16 379238 Booster (☞ Figure 7-8) ...................................................................................... 1 1
17 d 17224 Fitting................................................................................................................... 1 1
17 ef 222400 Fitting................................................................................................................... 1 1
17 16485 O-Ring ............................................................................................................. 1 1
18 ef 1312742 Hose .................................................................................................................... 1 1
18 d 368240 Hose .................................................................................................................... 1 1
19 198678 Clamp .................................................................................................................. 1 1
19 239503 Nut ....................................................................................................................... 1 1
19 292681 Lockwasher.......................................................................................................... 1 1
20 357288 Steering Control Unit (☞ Figure 6-4) ................................................................. 1 1
21 ef 1312740 Hose .................................................................................................................... .. 1
21 ef 1312741 Hose .................................................................................................................... 1 ..
21 d 155464 Hose .................................................................................................................... 1 ..
21 d 300596 Hose .................................................................................................................... .. 1
22 129684 Clamp .................................................................................................................. 1 1
22 136749 Capscrew............................................................................................................. 1 1
23 111895 Hose .................................................................................................................... 1 1
24 129563 Strap Clamp......................................................................................................... 3 1
25 96481 Hose .................................................................................................................... 1 1
26 17174 Fitting................................................................................................................... 1 1
27 a 350062 Control Valve (☞ Figure 8-11) ........................................................................... 1 1
27 350063 Valve (☞ Figure 8-13) ........................................................................................ 1 1
OIL CLUTCH
(⇒ S/N F006D-3779)
QTY
ITEM PART NO. DESCRIPTION A B
2036997 Steering Control Unit (Gasoline and LPG) (Includes Item 37)............................. 1 1
2036998 Steering Pump (Diesel) (Includes Item 37).......................................................... 1 1
FOOTNOTES:
a ⇒ S/N F006A-1900
b S/N F006A-1901 ⇒
8-6 See Service Manual ©2001 HYSTER COMPANY
for service procedures.
UNIT CODE F006
12/2001 NORTH AMERICA
OIL CLUTCH
(⇒ S/N F006D-3779)
c S/N F006A-3040 ⇒
d ⇒ S/N F006A-3790
e S/N F006A-3791 ⇒
f S/N F006D-1501 ⇒
g ⇒ S/N F006D-1736
h S/N F006D-1737 ⇒
POWERSHIFT
(⇒ S/N F006D-5389)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 j 1367711 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
1 i 340219 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
2 15866 O-Ring ................................................................................................................. 1 1
3 f 127852 Fitting................................................................................................................... 1 1
3 gh 66997 Fitting................................................................................................................... 1 1
4 350079 Tube ..................................................................................................................... 1 1
5 173247 Clamp .................................................................................................................. 1 1
5 239503 Nut ....................................................................................................................... 1 1
5 292681 Lockwasher.......................................................................................................... 1 1
5 320157 Washer ................................................................................................................ 1 1
6 eh 1311014 Hose .................................................................................................................... 1 1
6 d 350095 Hose .................................................................................................................... 1 1
7 gh 1326651 Hose .................................................................................................................... 1 1
7 f 368242 Hose .................................................................................................................... 1 1
8 129563 Strap Clamp......................................................................................................... 4 4
9 129684 Clamp .................................................................................................................. 1 1
9 136749 Capscrew............................................................................................................. 1 1
9 292681 Lockwasher.......................................................................................................... 1 1
9 320157 Washer ................................................................................................................ 1 1
10 251994 Clamp .................................................................................................................. 3 3
11 129684 Clamp .................................................................................................................. 2 2
11 15055 Nut (LPG Only) .................................................................................................... 2 ..
11 18497 Capscrew............................................................................................................. 2 2
11 292681 Lockwasher.......................................................................................................... 2 2
11 320157 Washer ................................................................................................................ 2 2
12 198678 Clamp .................................................................................................................. 1 1
13 gh 1326927 Hose .................................................................................................................... 1 1
13 f 350097 Hose .................................................................................................................... 1 1
14 127045 Clamp .................................................................................................................. 2 2
15 222512 Fitting................................................................................................................... 1 1
15 16485 O-Ring ............................................................................................................. 1 1
16 379238 Booster (☞ Figure 7-8) ...................................................................................... 1 1
17 d 17224 Fitting................................................................................................................... 1 1
17 16485 O-Ring ............................................................................................................. 1 1
17 eh 222400 Fitting................................................................................................................... 1 1
17 16485 O-Ring ............................................................................................................. 1 1
18 eh 1312742 Hose .................................................................................................................... 1 1
18 d 368240 Hose .................................................................................................................... 1 1
19 357288 Steering Control Unit (☞ Figure 6-4) ................................................................. 1 1
20 eh 1312740 Hose .................................................................................................................... .. 1
20 eh 1312741 Hose .................................................................................................................... 1 ..
20 d 155464 Hose .................................................................................................................... 1 ..
20 d 300596 Hose .................................................................................................................... .. 1
21 a 350062 Control Valve (☞ Figure 8-11) ........................................................................... 1 1
21 350063 Valve (☞ Figure 8-13) ........................................................................................ 1 1
21 350064 Valve (☞ Figure 8-15) ........................................................................................ 1 1
22 392649 Hose .................................................................................................................... 1 1
POWERSHIFT
(⇒ S/N F006D-5389)
QTY
ITEM PART NO. DESCRIPTION A B
POWERSHIFT
(⇒ S/N F006D-5389)
QTY
ITEM PART NO. DESCRIPTION A B
47 eh 16923 Fitting................................................................................................................... 1 1
48 eh 17062 Fitting................................................................................................................... 1 1
48 16484 O-Ring ............................................................................................................. 1 1
49 a 340248 Tilt Cylinder (☞ Figure 8-23) .............................................................................. 2 2
49 bh 2037392 Tilt Cylinder (☞ Figure 8-23) .............................................................................. 2 2
50 340257 Tube (LH) ............................................................................................................. 1 1
51 340258 Tube (LH) ............................................................................................................. 1 1
52 340259 Hose .................................................................................................................... 4 4
53 357252 Tube (RH) ............................................................................................................ 1 1
54 357253 Tube (RH) ............................................................................................................ 1 1
55 16541 Fitting................................................................................................................... 1 1
55 16484 O-Ring ............................................................................................................. 1 1
FOOTNOTES:
a ⇒ S/N F006A-1900
b S/N F006A-1901 ⇒
c S/N F006A-3040 ⇒
d ⇒ S/N F006A-3790
e S/N F006A-3791 ⇒
f ⇒ S/N F006A-4660
g S/N F006A-4661 ⇒
h S/N F006D-1501 ⇒
i ⇒ S/N F006D-1736
j S/N F006D-1737 ⇒
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1367711 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
1 a 340219 Hydraulic Pump (☞ Figure 8-22) ....................................................................... 1 1
2 18886 Screw................................................................................................................... 1 1
3 246108 Sealant ................................................................................................................ AR AR
4 1378948 Adapter ................................................................................................................ 1 ..
4 350054 Adapter ................................................................................................................ .. 1
5 39373 O-Ring ................................................................................................................. 1 ..
6 221547 Capscrew............................................................................................................. 1 ..
7 177947 Lockwasher.......................................................................................................... 3 ..
8 34811 Capscrew............................................................................................................. 3 ..
9 16634 Capscrew............................................................................................................. 4 4
10 15156 Lockwasher.......................................................................................................... 8 8
11 177948 Lockwasher.......................................................................................................... .. 4
12 35116 Capscrew............................................................................................................. .. 4
13 350055 Drive Shaft (☞ Figure 8-25) ............................................................................... 1 1
13 340218 Shaft (☞ Figure 8-25) ........................................................................................ 1 1
14 292529 Capscrew............................................................................................................. 2 2
15 182889 Mount................................................................................................................... 1 1
16 182891 Hose .................................................................................................................... 1 1
17 182890 Washer ................................................................................................................ 2 2
18 320162 Washer ................................................................................................................ 2 2
19 300937 Nut ....................................................................................................................... 2 2
20 190757 Fitting................................................................................................................... 2 2
21 16828 Capscrew............................................................................................................. 4 4
22 15866 O-Ring ................................................................................................................. 1 1
23 350079 Tube ..................................................................................................................... 1 1
24 320157 Washer ................................................................................................................ 4 4
25 292681 Lockwasher.......................................................................................................... 4 4
26 181899 Clamp .................................................................................................................. 1 1
27 239503 Nut ....................................................................................................................... 2 2
28 173247 Clamp .................................................................................................................. 1 1
29 17765 Fitting................................................................................................................... 2 2
30 18588 Capscrew............................................................................................................. 4 4
31 15158 Lockwasher.......................................................................................................... 4 4
32 222588 Fitting................................................................................................................... 1 1
33 92861 O-Ring ................................................................................................................. 1 1
34 173685 Collar ................................................................................................................... 2 2
35 119236 Clamp .................................................................................................................. 4 4
36 377346 Tube ..................................................................................................................... 1 1
37 350099 Dipstick ................................................................................................................ 1 1
38 1463963 Tank ..................................................................................................................... 1 1
39 15962 Plug ..................................................................................................................... 1 1
40 144067 Clamp .................................................................................................................. 2 2
41 18496 Capscrew............................................................................................................. 2 2
42 96481 Hose .................................................................................................................... 1 1
43 127045 Clamp .................................................................................................................. 2 2
44 353302 Breather ............................................................................................................... 1 1
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N F006D-1736
b S/N F006D-1737 ⇒
8-15
UNIT CODE F006
NORTH AMERICA 12/2001
STEERING HYDRAULIC
(S/N F006D-5390 ⇒)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 16634 Capscrew............................................................................................................. 3 ..
2 15156 Lockwasher.......................................................................................................... 5 ..
3 1462305 Stiffener ............................................................................................................... 1 ..
4 1459843 Pulley ................................................................................................................... 1 ..
5 1461876 Nut ....................................................................................................................... 1 ..
6 292683 Lockwasher.......................................................................................................... 1 ..
7 1459838 Adapter ................................................................................................................ 1 ..
8 16815 Capscrew............................................................................................................. 2 ..
9 221767 Washer ................................................................................................................ 2 ..
10 15056 Nut ....................................................................................................................... 2 ..
11 2036997 Steering Control Unit (☞ Figure 6-8) ................................................................. 1 ..
11 2036998 Steering Pump (☞ Figure 6-8) ........................................................................... .. 1
12 15866 O-Ring ................................................................................................................. 1 1
13 190757 Fitting................................................................................................................... 2 2
14 222580 Fitting................................................................................................................... 1 1
15 293781 Washer ................................................................................................................ 4 5
16 1462995 Adapter (☞ Figure 6-9) ...................................................................................... .. 1
17 1329660 Gasket ................................................................................................................. .. 1
18 b 264159 Adhesive .............................................................................................................. .. AR
18 c 280472 Sealant ................................................................................................................ .. AR
19 130845 Clamp .................................................................................................................. 4 4
20 222504 Fitting................................................................................................................... .. 1
21 136985 Capscrew............................................................................................................. .. 2
22 292682 Lockwasher.......................................................................................................... .. 2
23 296010 Capscrew............................................................................................................. .. 5
24 293780 Lockwasher.......................................................................................................... .. 5
25 296025 Capscrew............................................................................................................. .. 1
26 16541 Fitting................................................................................................................... 1 1
26 16484 O-Ring ............................................................................................................. 1 1
27 17062 Fitting................................................................................................................... 1 1
28 17319 Fitting................................................................................................................... 1 1
29 17777 Fitting................................................................................................................... 1 1
30 16923 Fitting................................................................................................................... 1 1
31 b 17223 Fitting................................................................................................................... 1 ..
31 c 222504 Fitting................................................................................................................... 1 ..
32 114371 Hose .................................................................................................................... 1 ..
32 241975 Hose .................................................................................................................... .. 1
33 1312740 Hose .................................................................................................................... .. 1
33 1312741 Hose .................................................................................................................... 1 ..
34 c 125792 Hose .................................................................................................................... .. 1
34 139919 Hose .................................................................................................................... 1 ..
34 b 154594 Hose .................................................................................................................... .. 1
35 129563 Strap Clamp......................................................................................................... 2 2
36 198678 Clamp .................................................................................................................. 1 1
37 129684 Clamp .................................................................................................................. 5 5
38 320157 Washer ................................................................................................................ 3 3
39 292681 Lockwasher.......................................................................................................... 4 4
STEERING HYDRAULIC
(S/N F006D-5390 ⇒)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
b ⇒ S/N PENDING PER ECN 63383-04
c S/N PENDING PER ECN 63383-04 ⇒
8-19
UNIT CODE F006
NORTH AMERICA 12/2001
TRANSMISSION COOLING
(S/N F006D-5390 ⇒)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 66885 Fitting................................................................................................................... 1 1
2 66997 Fitting................................................................................................................... 1 1
3 1326651 Hose .................................................................................................................... 1 1
4 1326927 Hose .................................................................................................................... 1 1
5 129563 Strap Clamp......................................................................................................... 1 1
6 198678 Clamp .................................................................................................................. 1 1
7 251994 Clamp .................................................................................................................. 2 2
8 1326652 Clamp .................................................................................................................. 1 1
9 292681 Lockwasher.......................................................................................................... 1 1
10 239503 Nut ....................................................................................................................... 1 1
11 16542 Fitting................................................................................................................... 1 1
11 16485 O-Ring ............................................................................................................. 1 1
12 16569 Fitting................................................................................................................... 1 1
12 16485 O-Ring ............................................................................................................. 1 1
HYDRAULIC TANK
OIL CLUTCH
(⇒ S/N F006D-3779, ⇒ S/N F006D-5389)
HYDRAULIC TANK
POWERSHIFT
(⇒ S/N F006D-5389)
STEERING HYDRAULIC
HEAVY DUTY
FOOTNOTES:
a ⇒ S/N F006A-3790
b S/N F006A-3791 ⇒
c S/N F006D-1501 ⇒
d ⇒ S/N F006D-1736
e S/N F006D-1737 ⇒
8-29
UNIT CODE F006
NORTH AMERICA 12/2001
FOOTNOTES:
a ⇒ S/N F006A-1900
b ⇒ S/N F006A-3340
c S/N F006A-3341 ⇒
d S/N F006A-3341 ⇔ S/N F006A-5511
e S/N F006A-5512 ⇒
f S/N F006D-1501 ⇒
FOOTNOTES:
a ⇒ S/N F006A-1900
b S/N F006A-1901 ⇒
c S/N F006D-1501 ⇒
8-35
UNIT CODE F006
NORTH AMERICA 12/2001
33 339969 Grommet...................................................................................................................... 2
34 377613 Tube ............................................................................................................................. 1
35 377614 Tube ............................................................................................................................. 1
36 15154 Lockwasher.................................................................................................................. 6
37 de 1328698 Bushing........................................................................................................................ 2
37 c 306599 Bushing........................................................................................................................ 2
38 17321 Fitting ........................................................................................................................... 2
39 de 1328697 Bushing........................................................................................................................ 3
39 c 306598 Bushing........................................................................................................................ 3
FOOTNOTES:
a ⇒ S/N F006A-3340
b S/N F006A-3341 ⇒
c S/N F006A-3341 ⇔ S/N F006A-5511
d S/N F006A-5512 ⇒
e S/N F006D-1501 ⇒
8-39
UNIT CODE F006
NORTH AMERICA 12/2001
36 de 306599 Bushing........................................................................................................................ 2
37 17321 Fitting ........................................................................................................................... 4
38 c 1328697 Bushing........................................................................................................................ 3
38 de 306598 Bushing........................................................................................................................ 3
FOOTNOTES:
a ⇒ S/N F006A-3340
b S/N F006A-3341 ⇒
c S/N F006A-3341 ⇔ S/N F006A-5511
d S/N F006A-5512 ⇒
e S/N F006D-1501 ⇒
8-45
UNIT CODE F006
NORTH AMERICA 12/2001
CONTROL VALVE
TWO AND THREE FUNCTION
(S/N PENDING PER ECN 63408⇒)
CONTROL VALVE
FOUR FUNCTION
(S/N PENDING PER ECN 63408⇒)
KEY:
A: 2 Function
B: 3 Function
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
8-55
UNIT CODE F006
NORTH AMERICA 12/2001
FOOTNOTES:
a Three Function
HYDRAULIC PUMP
FOOTNOTES:
a ⇒ S/N F006D-1736
b S/N F006D-1737 ⇒
TILT CYLINDER
FOOTNOTES:
a 5 Forward/5 Back
b Optional
c ⇒ S/N F006A-1900
d S/N F006A-1901 ⇒
e S/N F006D-1501 ⇒
DRIVE SHAFT
(⇒ S/N F006D-5389)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
340218 Shaft .................................................................................................................... 1 ..
350055 Drive Shaft ........................................................................................................... .. 1
1 278085 Bearing Kit....................................................................................................... 2 2
2 53065 Flange ............................................................................................................. 1 1
3 1309409 Yoke................................................................................................................. 1 1
4 1300301 Yoke................................................................................................................. 1 1
5 .. . . . Yoke................................................................................................................. 1 1
6 15156 Lockwasher.......................................................................................................... 4 4
7 350054 Adapter ................................................................................................................ .. 1
8 35116 Capscrew............................................................................................................. .. 4
9 177948 Lockwasher.......................................................................................................... .. 4
10 34811 Capscrew............................................................................................................. 3 ..
11 177947 Lockwasher.......................................................................................................... 3 ..
12 221547 Capscrew............................................................................................................. 1 ..
13 39373 O-Ring ................................................................................................................. 1 ..
14 b 1378948 Adapter ................................................................................................................ 1 ..
14 a 340216 Plate .................................................................................................................... 1 ..
15 18886 Screw................................................................................................................... 1 1
16 16634 Capscrew............................................................................................................. 4 4
FOOTNOTES:
a ⇒ S/N F006D-2202
b S/N F006D-2203 ⇒
DRIVE SHAFT
(S/N F006D-5390 ⇒)
KEY:
A: Gasoline and LPG
B: Diesel
QTY
ITEM PART NO. DESCRIPTION A B
340218 Shaft .................................................................................................................... 1 ..
350055 Drive Shaft ........................................................................................................... .. 1
1 278085 Bearing Kit....................................................................................................... 2 2
2 53065 Flange ............................................................................................................. 1 1
3 1309409 Yoke................................................................................................................. 1 1
4 1300301 Yoke................................................................................................................. 1 1
5 .. . . . Yoke................................................................................................................. 1 1
8-70
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 9
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HOOK TYPE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-16
PIN TYPE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 9-12
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Letter on Inside Face
b Optional
c Refer to Table
d ⇒ S/N PENDING PER ECN 73564
e S/N PENDING PER ECN 73564 ⇒
INNER MAST
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Letter on Inside Face
b Refer to Table
c ⇒ S/N PENDING PER ECN 73564
d S/N PENDING PER ECN 73564 ⇒
LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Refer to Table
b ⇒ S/N A513A-4284
LIFT
TWO STAGE LIMITED FREE-LIFT
c S/N A513A-4285 ⇒
d ⇒ S/N PENDING PER ECN 73564
e S/N PENDING PER ECN 73564 ⇒
9-9
UNIT CODE F006
NORTH AMERICA 12/2001
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
c .. . . . Lift Cylinder.................................................................................................................. 2
1 c .. . . . Shell ........................................................................................................................ 1
2 187388 Snap Ring................................................................................................................ 1
3 297531 Washer .................................................................................................................... 1
3 637635 Washer (Optional) ................................................................................................... 1
4 39348 O-Ring ..................................................................................................................... 1
5 658947 Valve Repair Kit ....................................................................................................... 1
6 215345 Wear Ring ............................................................................................................... 1
7 309062 Seal ......................................................................................................................... 2
8 637565 Back-Up Ring .......................................................................................................... 2
9 c .. . . . Rod.......................................................................................................................... 1
10 316513 Wear Ring ............................................................................................................... 1
11 15880 O-Ring ..................................................................................................................... 1
12 1331993 Retainer................................................................................................................... 1
13 1314311 Wiper Ring............................................................................................................... 1
14 c .. . . . Spacer ..................................................................................................................... 1
15 186061 Packing Lubricant .................................................................................................... AR
FOOTNOTES:
a Converts Early Cylinders to Retainer 1331993
b For Cylinders First Used on Mast S/N A513D-2316, A513A-4246
c Refer to Table
d ⇒ S/N A513A-4245
e S/N A513A-4246 ⇒
f ⇒ S/N A513D-2315
g S/N A513D-2316 ⇒
CARRIAGE
PIN TYPE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: 1523 mm Carriage
B: 1980 mm Carriage (Early Production)
C: 1980 mm Carriage (Recent Production)
QTY
ITEM PART NO. DESCRIPTION A B C
1318162 Carriage.................................................................................................... .. .. 1
346973 Carriage.................................................................................................... 1 .. ..
346974 Carriage.................................................................................................... .. 1 ..
1 1318167 Frame ................................................................................................... .. .. 1
1 346968 Frame ................................................................................................... 1 .. ..
1 346969 Frame ................................................................................................... .. 1 ..
2 341144 Stubshaft.......................................................................................... 6 6 6
3 1331269 Pin.................................................................................................... .. .. 2
3 270661 Pin.................................................................................................... .. 2 ..
3 270979 Pin.................................................................................................... 2 .. ..
4 126765 Shim (0.020 in.) .................................................................................... AR AR AR
5 187489 Snap Ring............................................................................................. 6 6 6
6 1307395 Pin ........................................................................................................ 2 2 2
7 15222 Cotter Pin ............................................................................................. 4 4 4
8 d 293723 Nut........................................................................................................ 4 4 4
8 c 302406 Nut........................................................................................................ 2 2 2
9 343946 Washer ................................................................................................. 2 2 2
10 1331992 Chain Anchor........................................................................................ 2 2 2
11 1330064 Pin ........................................................................................................ .. .. 2
11 346997 Pin ........................................................................................................ 2 .. ..
11 346998 Pin ........................................................................................................ .. 2 ..
12 a 1343010 Load Roller ("B") (0.030 in.)...................................................................... AR AR AR
12 a 1343011 Load Roller ("C") (0.060 in.)...................................................................... AR AR AR
12 a 1333648 Load Roller ("A") (Standard) ..................................................................... 6 6 6
13 b 66333 Pin ............................................................................................................ 2 2 2
14 b 292528 Capscrew.................................................................................................. 4 4 4
14 b 292683 Lockwasher............................................................................................... 4 4 4
15 b 244005 Roller ........................................................................................................ 2 2 2
16 b 244008 Bracket...................................................................................................... 2 2 2
17 b 192424 Shim (0.030 in.) ........................................................................................ AR AR AR
17 b 192425 Shim (0.062 in.) ........................................................................................ AR AR AR
18 66468 Plate ......................................................................................................... 2 2 2
19 292685 Lockwasher............................................................................................... 4 4 4
20 226458 Capscrew.................................................................................................. 4 4 4
21 b 244009 Pin ............................................................................................................ 2 2 2
22 b 16001 Lube Fitting ............................................................................................... 2 2 2
23 292513 Capscrew.................................................................................................. 2 2 2
24 296420 Washer ..................................................................................................... 2 2 2
25 366116 Spacer ...................................................................................................... 2 2 2
FOOTNOTES:
a Letter on Inside Face
b Optional
CARRIAGE
PIN TYPE
TWO STAGE LIMITED FREE-LIFT
c ⇒ S/N A513A-4284
d S/N A513A-4285 ⇒
9-15
UNIT CODE F006
NORTH AMERICA 12/2001
CARRIAGE
HOOK TYPE
TWO STAGE LIMITED FREE-LIFT
1313806 Carriage....................................................................................................................... 1
1 1313804 Frame ...................................................................................................................... 1
2 1333648 Load Roller .............................................................................................................. 6
3 126765 Shim (0.020 in.) ....................................................................................................... AR
4 187489 Snap Ring................................................................................................................ 6
5 1331992 Chain Anchor........................................................................................................... 2
6 1307395 Pin (Chain Anchor) .................................................................................................. 2
7 15222 Cotter Pin ................................................................................................................ 2
8 343946 Washer .................................................................................................................... 2
9 293723 Nut........................................................................................................................... 4
10 366116 Spacer ..................................................................................................................... 2
11 66333 Pin ........................................................................................................................... 2
12 244005 Roller ....................................................................................................................... 2
13 16001 Lube Fitting.............................................................................................................. 2
14 244008 Bracket .................................................................................................................... 2
15 192424 Shim (0.030 in.) ....................................................................................................... 8
15 192425 Shim (0.062 in.) ....................................................................................................... 6
16 244009 Pin ........................................................................................................................... 2
17 292528 Capscrew ................................................................................................................ 4
18 292683 Lockwasher ............................................................................................................. 4
9-18
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 10
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HOOK TYPE
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-24
PIN TYPE
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10-22
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-20
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Letter on Inside Face
b Refer to Table
c ⇒ S/N PENDING PER ECN 73564
d S/N PENDING PER ECN 73564 ⇒
e S/N PENDING PER ECN 73564 ⇔ S/N PENDING PER ECN
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Letter on Inside Face
b Refer to Table
c ⇒ S/N PENDING PER ECN 73564
d S/N PENDING PER ECN 73564 ⇒
INNER MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Letter on Inside Face
b Refer to Table
c ⇒ S/N PENDING PER ECN 73564
d S/N PENDING PER ECN 73564 ⇒
MAIN LIFT
THREE STAGE FULL FREE-LIFT
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
b ⇒ S/N A514E-1867
c S/N A514E-1868 ⇒
d ⇒ S/N PENDING PER ECN 73564
e S/N PENDING PER ECN 73564 ⇒
10-11
UNIT CODE F006
NORTH AMERICA 12/2001
FREE-LIFT
THREE STAGE FULL FREE-LIFT
FREE-LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
b ⇒ S/N A514E-1867
c S/N A514E-1868 ⇒
d ⇒ S/N PENDING PER ECN 73564
e S/N PENDING PER ECN 73564 ⇒
10-15
UNIT CODE F006
NORTH AMERICA 12/2001
LEFT HAND
RIGHT HAND
c .. . . . Lift Cylinder.................................................................................................................. 2
1 1314311 Wiper Ring............................................................................................................... 1
2 637565 Back-Up Ring .......................................................................................................... 2
3 309062 Seal ......................................................................................................................... 2
4 316513 Wear Ring ............................................................................................................... 1
5 1331993 Retainer................................................................................................................... 1
6 15880 O-Ring ..................................................................................................................... 1
7 364233 Seal ......................................................................................................................... 1
8 636941 Wear Ring ............................................................................................................... 1
9 c .. . . . Rod.......................................................................................................................... 1
10 257913 Check Valve............................................................................................................. 1
11 39348 O-Ring ..................................................................................................................... 1
12 637635 Washer .................................................................................................................... 1
13 187388 Snap Ring................................................................................................................ 1
14 c .. . . . Shell ........................................................................................................................ 1
15 c .. . . . Spacer ..................................................................................................................... 1
16 186061 Packing Lubricant ........................................................................................................ AR
FOOTNOTES:
a Converts Early Cylinders Last Used on Mast S/N A514A-4591, A514D-2146, A514E-2316 to Retainer
1331993 and Wiper 1314311.
b For Cylinders First Used on Mast S/N A514A-4592, A514D-2147, A514E-2317 After the S/N Break.
c Refer to Table
d ⇒ S/N A514A-4591
e S/N A514A-4592 ⇒
f ⇒ S/N A514D-2146
g S/N A514D-2147 ⇒
h ⇒ S/N A514E-2316
i S/N A514E-2317 ⇒
10-19
UNIT CODE F006
NORTH AMERICA 12/2001
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
CARRIAGE
PIN TYPE
THREE STAGE FULL FREE-LIFT
KEY:
A: 1523 mm Carriage
B: 1980 mm Carriage
QTY
ITEM PART NO. DESCRIPTION A B
a 1307340 Carriage............................................................................................................... 1 ..
1318161 Carriage............................................................................................................... .. 1
b 366513 Carriage............................................................................................................... 1 ..
1 a 1307341 Frame .............................................................................................................. 1 ..
1 1331270 Frame .............................................................................................................. .. 1
1 b 366506 Frame .............................................................................................................. 1 ..
2 341144 Stubshaft..................................................................................................... 6 6
3 1331269 Pin............................................................................................................... .. 2
3 270979 Pin............................................................................................................... 2 ..
4 126765 Shim (0.020 in.) (Bottom Four Rollers) ........................................................... AR AR
4 366116 Spacer (Top Two Rollers) ................................................................................ 2 2
5 187489 Snap Ring........................................................................................................ 6 6
6 319322 Guard (RH) (RH) ............................................................................................. 1 1
6 319323 Guard (LH) (LH) .............................................................................................. 1 1
7 317292 Spacer ............................................................................................................. 4 4
8 15155 Lockwasher ..................................................................................................... 4 4
9 18518 Capscrew ........................................................................................................ 4 4
10 1330064 Pin ................................................................................................................... .. 2
10 346997 Pin ................................................................................................................... 2 ..
11 122400 Snap Ring........................................................................................................ 4 4
12 358305 Chain Anchor................................................................................................... 2 2
13 15222 Cotter Pin ........................................................................................................ 4 4
14 1307395 Pin ................................................................................................................... 2 ..
15 1330780 Pin ................................................................................................................... .. 2
15 369436 Pin ................................................................................................................... 2 ..
16 c 1333648 Load Roller ("A") (Standard) ................................................................................ 6 6
16 c 1343010 Load Roller ("B") (0.030 in.)................................................................................. AR AR
16 c 1343011 Load Roller ("C") (0.060 in.)................................................................................. AR AR
17 d 292683 Lockwasher.......................................................................................................... 4 4
18 d 244009 Pin ....................................................................................................................... 2 2
19 d 16001 Lube Fitting .......................................................................................................... 2 2
20 d 66333 Pin ....................................................................................................................... 2 2
21 d 192424 Shim (0.030 in.) ................................................................................................... AR AR
22 d 192425 Shim (0.062 in.) ................................................................................................... AR AR
23 d 244008 Bracket................................................................................................................. 2 2
24 d 244005 Roller ................................................................................................................... 2 2
25 d 292528 Capscrew............................................................................................................. 4 4
26 226458 Capscrew............................................................................................................. 4 4
27 292685 Lockwasher.......................................................................................................... 4 4
28 66468 Plate .................................................................................................................... 2 2
FOOTNOTES:
a 1307000 and 1313000 Series Mast
b 366000 Series Mast
c Letter on Inside Face
d Optional
CARRIAGE
HOOK TYPE
THREE STAGE FULL FREE-LIFT
1313805 Carriage....................................................................................................................... 1
1 1313803 Frame ...................................................................................................................... 1
2 1333648 Load Roller .............................................................................................................. 6
3 126765 Shim (0.020 in.) ....................................................................................................... AR
4 187489 Snap Ring................................................................................................................ 6
5 1307395 Pin (Chain Anchor) .................................................................................................. 2
6 15222 Cotter Pin ................................................................................................................ 2
7 358305 Chain Anchor........................................................................................................... 2
8 122400 Snap Ring................................................................................................................ 4
9 366116 Spacer ..................................................................................................................... 2
10 66333 Pin ........................................................................................................................... 2
11 244005 Roller ....................................................................................................................... 2
12 16001 Lube Fitting.............................................................................................................. 2
13 244008 Bracket .................................................................................................................... 2
14 192424 Shim (0.030 in.) ....................................................................................................... 8
14 192425 Shim (0.062 in.) ....................................................................................................... 6
15 244009 Pin ........................................................................................................................... 2
16 292528 Capscrew ................................................................................................................ 4
17 292683 Lockwasher ............................................................................................................. 4
18 319322 Guard (RH) (RH) ..................................................................................................... 1
18 319323 Guard (LH) (LH) ...................................................................................................... 1
19 317292 Spacer ..................................................................................................................... 4
20 18522 Capscrew ................................................................................................................ 4
21 15155 Lockwasher ............................................................................................................. 4
22 152317 Pin ........................................................................................................................... 1
10-26
UNIT CODE F006
12/2001 NORTH AMERICA
11 OPTIONS
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 11
OPTIONS
DESCRIPTION PAGE
BACKUP ALARM
OIL CLUTCH
⇒ S/N F006D-3779................................................................................................................................... 11-68
POWERSHIFT .............................................................................................................................................. 11-66
CAB
⇒ S/N F006A-8145, ⇒ S/N F006D-2182 INC. 2237, 2257 ............................................................................ 11-2
S/N F006A-8146 ⇒, S/N F006D-2183 ⇒ EXC. 2237, 2257........................................................................... 11-6
CAB GLASS ..................................................................................................................................................... 11-60
FIRE EXTINGUISHER ....................................................................................................................................... 11-9
FORK
HOOK TYPE ................................................................................................................................................. 11-20
PIN TYPE...................................................................................................................................................... 11-18
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 11-38
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 11-36
HEATER
⇒ S/N F006D-2047 INC. 2960, 2976 EXC. 2936 ......................................................................................... 11-10
S/N F006D-2047 ⇒ INC. 2936 EXC. 2960, 2976 ......................................................................................... 11-14
LIGHTS
⇒ S/N F006A-2255....................................................................................................................................... 11-42
S/N F006A-2256 ⇒, S/N F006D-1501 ⇒ ..................................................................................................... 11-44
SIDE-SHIFT CARRIAGE
60.20-INCH ................................................................................................................................................... 11-22
78.25-INCH
THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-26
SIDE-SHIFT CYLINDER .................................................................................................................................. 11-34
STROBE LIGHT
HIGH INTENSITY ......................................................................................................................................... 11-54
MEDIUM INTENSITY.................................................................................................................................... 11-52
STROBE LIGHT WIRING HARNESS .............................................................................................................. 11-50
TIRE AND WHEEL
DRIVE ........................................................................................................................................................... 11-62
STEERING.................................................................................................................................................... 11-64
WINDOW
FRONT
S/N F006A-3758 ⇒, S/N F006D-1501 ⇒ ................................................................................................. 11-56
SIDE
S/N F006A-3758 ⇒, S/N F006D-1501 ⇒ ................................................................................................. 11-58
WIPER AND FAN ............................................................................................................................................. 11-16
WORK LIGHT
F006A OPTION
D/B 11/1998 ⇒.......................................................................................................................................... 11-48
CAB
(⇒ S/N F006A-8145, ⇒ S/N F006D-2182 INC. 2237, 2257)
KEY:
A: Gasoline and Diesel
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
1 dk 1321677 Frame .................................................................................................................. .. 1
1 c 3047231 Frame .................................................................................................................. .. 1
2 283259 Foam Tape........................................................................................................... .. AR
3 dk 1319367 Window (LH) (☞ Figure 11-22) .......................................................................... 1 1
3 dk 1319368 Window (RH) (☞ Figure 11-22) ......................................................................... 1 1
3 c 3047353 Window (LH) ........................................................................................................ 1 1
3 c 3047354 Window (RH) ....................................................................................................... 1 1
4 1321870 Rivet..................................................................................................................... 8 3
4 302031 Screw................................................................................................................... 3 1
5 302045 Screw................................................................................................................... 4 ..
6 3047418 Plate .................................................................................................................... 2 1
7 302399 Nut ....................................................................................................................... 12 6
8 3047176 Handle ................................................................................................................. 2 2
8 1360777 Key .................................................................................................................. 1 1
9 jn 1367714 Sound Liner (LH) ................................................................................................. 1 1
9 p 1367719 Sound Liner (RH)................................................................................................. 1 1
9 im 3047415 Sound Liner (LH) ................................................................................................. 1 1
9 o 3047416 Sound Liner (RH)................................................................................................. 1 1
10 365325 Seal ..................................................................................................................... AR AR
11 222024 Rivet..................................................................................................................... 20 20
12 jn 1358773 Sound Liner (LH) ................................................................................................. 1 1
12 im 3047200 Sound Liner (LH) ................................................................................................. 1 1
12 o 3047201 Sound Liner (RH)................................................................................................. 1 1
13 292680 Lockwasher.......................................................................................................... 2 2
13 302043 Screw................................................................................................................... 2 2
14 261158 Foam Tape........................................................................................................... AR AR
15 1309824 Door Handle (LH) ................................................................................................ 1 1
15 1312450 Door Handle (RH) ................................................................................................ 1 1
16 296396 Washer ................................................................................................................ 4 4
16 296464 Screw................................................................................................................... 4 4
17 15165 Lockwasher.......................................................................................................... 4 4
17 302248 Screw................................................................................................................... 4 4
18 1321870 Rivet..................................................................................................................... 21 21
19 3047178 Clip ...................................................................................................................... 4 4
20 334369 Block .................................................................................................................... 4 4
21 c 3047355 Window (☞ Figure 11-23) .................................................................................. 2 2
22 320048 Latch .................................................................................................................... .. 1
23 el 1321676 Door (RH) ............................................................................................................ .. 1
23 jn 1358769 Door (RH) ............................................................................................................ .. 1
23 jn 1358770 Door (RH) ............................................................................................................ 1 ..
23 jn 1358771 Door (LH) ............................................................................................................. 1 1
23 c 3047230 Door (RH) ............................................................................................................ .. 1
23 im 3047352 Door (LH) ............................................................................................................. 1 1
24 129962 Mount................................................................................................................... 2 2
24 292570 Capscrew............................................................................................................. 2 2
24 379402 Washer ................................................................................................................ 2 2
25 164281 Washer ................................................................................................................ 2 2
CAB
(⇒ S/N F006A-8145, ⇒ S/N F006D-2182 INC. 2237, 2257)
QTY
ITEM PART NO. DESCRIPTION A B
26 292685 Lockwasher.......................................................................................................... 2 2
27 365327 Seal ..................................................................................................................... AR AR
28 3047419 Sound Liner (LH) ................................................................................................. 1 1
28 3047420 Sound Liner (RH)................................................................................................. 1 1
29 1336867 Sound Liner ......................................................................................................... 1 1
30 377612 Sound Liner ......................................................................................................... 1 1
31 3047468 Seal ..................................................................................................................... AR AR
32 134674 Shim (0.060 in.) ................................................................................................... AR AR
32 222163 Capscrew............................................................................................................. 4 4
32 248320 Nut ....................................................................................................................... 4 4
33 1319363 Window (Front) (☞ Figure 11-21) ...................................................................... 1 1
34 365343 Plate .................................................................................................................... 2 2
35 15178 Washer ................................................................................................................ 2 2
36 365344 Bolt ...................................................................................................................... 2 2
37 287851 Capscrew............................................................................................................. 4 ..
38 239503 Nut ....................................................................................................................... 4 ..
38 320157 Washer ................................................................................................................ 4 ..
39 1328887 Seal (Optional)..................................................................................................... AR ..
39 350187 Trim...................................................................................................................... AR ..
40 370269 Cover ................................................................................................................... 1 ..
41 3047330 Rod End............................................................................................................... 2 1
42 292668 Nut ....................................................................................................................... 4 2
43 3047417 Retainer ............................................................................................................... 2 1
44 296472 Screw................................................................................................................... 8 4
45 3047331 Link ...................................................................................................................... 2 1
46 3047329 Knob .................................................................................................................... 2 1
47 318352 Seal ..................................................................................................................... AR AR
48 1321868 Safety Glass (Top) (☞ Figure 11-23) ................................................................. 1 1
49 302032 Screw................................................................................................................... 3 3
50 3047238 Plate .................................................................................................................... 3 3
51 .. . . . Label .................................................................................................................... 1 1
52 1319367 Window (Rear) (☞ Figure 11-23) ....................................................................... 2 2
53 c 365326 Strip ..................................................................................................................... AR AR
53 dk 366123 Strip ..................................................................................................................... AR AR
54 3047332 Screw................................................................................................................... 31 31
55 a 3047252 Bracket................................................................................................................. 1 ..
55 b 386384 Bracket................................................................................................................. 1 ..
56 292600 Nut ....................................................................................................................... 2 2
57 g 1321869 Frame .................................................................................................................. 1 1
57 h 1335011 Frame .................................................................................................................. 1 ..
57 f 383105 Frame .................................................................................................................. 1 1
58 3047394 Insulation ............................................................................................................. 1 1
59 1319365 Safety Glass (Rear) (☞ Figure 11-23) ............................................................... 1 1
FOOTNOTES:
a ⇒ S/N F006A-2840
b S/N F006A-2841 ⇒
c ⇒ S/N F006A-3757
d S/N F006A-3758 ⇒
e S/N F006A-3758 ⇔ S/N F006A-7799
f ⇒ S/N F006A-4360
11-4 See Service Manual ©2001 HYSTER COMPANY
for service procedures.
UNIT CODE F006
12/2001 NORTH AMERICA
CAB
(⇒ S/N F006A-8145, ⇒ S/N F006D-2182 INC. 2237, 2257)
g S/N F006A-4361 ⇔ S/N F006A-7082
h S/N F006A-7083 ⇒
i ⇒ S/N F006A-7799
j S/N F006A-7800 ⇒
k S/N F006D-1501 ⇒
l S/N F006D-1501 ⇔ S/N F006D-1657
m ⇒ S/N F006D-1566
n S/N F006D-1567 ⇒
o ⇒ S/N F006D-1656
p S/N F006D-1657 ⇒
CAB
(S/N F006A-8146 ⇒, S/N F006D-2183 ⇒ EXC. 2237, 2257)
KEY:
A: LPG
B: Gasoline and Diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 a 377612 Sound Liner ......................................................................................................... 1 1
1 b 1479609 Liner..................................................................................................................... 1 1
2 1321868 Safety Glass (☞ Figure 11-23) .......................................................................... 1 1
3 318352 Seal ..................................................................................................................... AR AR
4 1319368 Window (Side) (☞ Figure 11-23) ....................................................................... 2 2
5 a 1369497 Frame .................................................................................................................. 1 1
5 b 1480691 Frame .................................................................................................................. 1 1
6 1374427 Door ..................................................................................................................... 1 1
7 296464 Screw................................................................................................................... 4 4
8 296396 Washer ................................................................................................................ 4 4
9 1309824 Door Handle (LH) ................................................................................................ 1 1
9 1312450 Door Handle (RH) ................................................................................................ 1 1
10 302248 Screw................................................................................................................... 4 4
11 15165 Lockwasher.......................................................................................................... 4 4
12 302043 Screw................................................................................................................... 2 2
13 136692 Nut ....................................................................................................................... 2 2
14 3047176 Handle ................................................................................................................. 2 2
15 365325 Seal ..................................................................................................................... AR AR
16 1319363 Window (Front) (☞ Figure 11-23) ...................................................................... 1 1
17 1321677 Frame .................................................................................................................. 1 ..
18 302031 Screw................................................................................................................... 8 ..
19 283259 Foam Tape........................................................................................................... AR ..
20 320048 Latch .................................................................................................................... 2 ..
21 1374425 Door (RH) ............................................................................................................ 1 ..
21 1374426 Door (RH) ............................................................................................................ .. 1
22 1321870 Rivet..................................................................................................................... .. 8
23 292500 Capscrew............................................................................................................. .. 4
24 320156 Washer ................................................................................................................ .. 4
25 1374428 Latch Assembly ................................................................................................... .. 1
26 1356943 Latch................................................................................................................ .. 1
27 1356948 Bracket ............................................................................................................ .. 1
28 1358734 Spring .............................................................................................................. .. 1
29 226774 Pin ................................................................................................................... .. 1
30 1369498 Striker .................................................................................................................. .. 1
31 825843 Cover ................................................................................................................... 1 ..
32 353144 Capscrew............................................................................................................. 4 ..
33 136687 Nut ....................................................................................................................... 4 ..
34 1374440 Foam Lining (LH) (Door)...................................................................................... 1 1
35 1374441 Foam Lining (RH) (Door) ..................................................................................... 1 1
36 1342660 Strip ..................................................................................................................... 3 3
37 302031 Screw................................................................................................................... 3 3
38 3047238 Plate .................................................................................................................... 3 3
39 365344 Bolt ...................................................................................................................... 2 2
40 15178 Washer ................................................................................................................ 2 2
41 365343 Plate .................................................................................................................... 2 2
42 1319365 Safety Glass (Rear) (☞ Figure 11-23) ............................................................... 1 1
43 1375981 Safety Glass (LH) (☞ Figure 11-23) .................................................................. 1 1
CAB
(S/N F006A-8146 ⇒, S/N F006D-2183 ⇒ EXC. 2237, 2257)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 63502-01
b S/N PENDING PER ECN 63502-01 ⇒
HEATER
(⇒ S/N F006D-2047 INC. 2960, 2976 EXC. 2936)
KEY:
A: LPG
B: Gasoline
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 292502 Capscrew.................................................................................................. 7 7 7
2 a 292680 Lockwasher............................................................................................... 7 7 7
3 a 172653 Clamp ....................................................................................................... 2 2 2
3 bg 251994 Clamp ....................................................................................................... 2 2 2
4 397676 Strap Clamp.............................................................................................. AR AR AR
5 925952 Hose ......................................................................................................... .. .. 1
5 925953 Hose ......................................................................................................... 1 1 ..
6 a 166857 Clamp ....................................................................................................... 4 4 4
6 bg 166857 Clamp ....................................................................................................... 6 6 6
7 a 3047258 Reducer .................................................................................................... 2 2 2
8 a 130845 Clamp ....................................................................................................... 4 4 4
9 a 3047259 Elbow ........................................................................................................ 2 2 2
10 a 3047264 Intake ........................................................................................................ 1 1 1
11 a 3047256 Heater ....................................................................................................... 1 1 1
12 a 3047267 Bracket...................................................................................................... 1 1 1
13 134810 Terminal .................................................................................................... 1 1 1
14 e 181045 Connector ................................................................................................. 1 1 1
14 fg 181045 Connector ................................................................................................. 2 2 2
15 181046 Connector ................................................................................................. 1 1 1
16 a 279739 Clamp ....................................................................................................... 5 5 5
16 bg 279739 Clamp ....................................................................................................... 6 6 6
17 317192 Grommet................................................................................................... 1 1 1
18 129894 Terminal .................................................................................................... 1 1 1
19 c 12947 Fitting........................................................................................................ .. .. 1
20 12832 Fitting........................................................................................................ 1 1 ..
21 19548 Fitting........................................................................................................ 1 .. ..
22 16155 Fitting........................................................................................................ 1 1 ..
23 1300741 Valve ......................................................................................................... 1 1 1
24 16156 Fitting........................................................................................................ 2 2 2
25 127852 Fitting........................................................................................................ 2 .. ..
26 12840 Fitting........................................................................................................ 1 .. ..
26 201757 Fitting (Early Models)................................................................................ 1 .. ..
27 dg 12845 Fitting........................................................................................................ .. 1 ..
27 c 12845 Fitting........................................................................................................ 1 1 ..
28 c 19521 Fitting........................................................................................................ 1 1 ..
29 dg 15455 Fitting........................................................................................................ .. 1 ..
30 16156 Fitting........................................................................................................ .. 1 1
31 16155 Fitting........................................................................................................ .. .. 1
31 c 377626 Fitting........................................................................................................ .. .. 1
32 c 222096 Washer ..................................................................................................... .. .. 1
33 172653 Clamp ....................................................................................................... .. .. 1
34 bg 292500 Capscrew.................................................................................................. 6 6 6
35 bg 292680 Lockwasher............................................................................................... 6 6 6
36 bg 379413 Intake ........................................................................................................ 1 1 1
37 bg 379416 Bracket...................................................................................................... 1 1 1
38 bg 379417 Heater ....................................................................................................... 1 1 1
©2001 HYSTER COMPANY See Service Manual 11-11
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
HEATER
(⇒ S/N F006D-2047 INC. 2960, 2976 EXC. 2936)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a ⇒ S/N F006A-2870
b S/N F006A-2871 ⇒
c ⇒ S/N F006A-3039
d S/N F006A-3040 ⇒
e ⇒ S/N F006A-5275
f S/N F006A-5276 ⇒
g S/N F006D-1501 ⇒
11-13
UNIT CODE F006
NORTH AMERICA 12/2001
HEATER
(S/N F006D-2047 ⇒ INC. 2936 EXC. 2960, 2976)
KEY:
A: LPG
B: Gasoline
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 379413 Intake ........................................................................................................ 1 1 1
2 379416 Bracket...................................................................................................... 1 1 1
3 379417 Heater ....................................................................................................... 1 1 1
3 1350058 Motor and Fan ...................................................................................... 1 1 1
3 1350059 Radiator................................................................................................ 1 1 1
4 220497 Capscrew.................................................................................................. 2 2 2
5 15152 Lockwasher............................................................................................... 2 2 2
6 197067 Washer ..................................................................................................... 2 2 2
7 292500 Capscrew.................................................................................................. 5 5 5
8 292680 Lockwasher............................................................................................... 5 5 5
9 129894 Terminal .................................................................................................... 1 1 1
10 320156 Washer ..................................................................................................... 2 2 2
11 279739 Clamp ....................................................................................................... 8 8 8
12 181045 Connector ................................................................................................. 1 1 1
13 137810 Elbow ........................................................................................................ 1 1 1
14 181046 Connector ................................................................................................. 1 1 1
15 317192 Grommet................................................................................................... 1 1 1
16 130845 Clamp ....................................................................................................... 6 5 6
17 1300741 Valve ......................................................................................................... 1 1 1
18 16156 Fitting........................................................................................................ 2 2 2
19 12828 Fitting........................................................................................................ 2 2 2
20 14836 Fitting........................................................................................................ 2 2 2
21 251994 Clamp ....................................................................................................... 2 2 2
22 397676 Strap Clamp.............................................................................................. AR AR AR
23 151857 Hose ......................................................................................................... 1 1 1
24 129114 Hose ......................................................................................................... 1 1 1
25 12823 Fitting........................................................................................................ 1 1 ..
26 138710 Fitting........................................................................................................ 2 1 ..
27 178119 Clamp ....................................................................................................... .. 1 ..
28 293615 Capscrew.................................................................................................. .. 1 ..
29 296418 Washer ..................................................................................................... .. 2 ..
30 292681 Lockwasher............................................................................................... .. 1 1
31 239503 Nut ............................................................................................................ 1 1 ..
32 17665 Fitting........................................................................................................ 1 .. ..
33 16156 Fitting........................................................................................................ .. .. 1
34 16155 Fitting........................................................................................................ .. .. 1
35 131286 Hose ......................................................................................................... .. .. 1
36 925952 Hose ......................................................................................................... .. .. 1
37 136681 Capscrew.................................................................................................. .. .. 1
38 1302129 Cable ........................................................................................................ 1 1 1
FOOTNOTES:
a ⇒ S/N F006D-2944
b S/N F006D-2945 ⇒
FORK
PIN TYPE
FOOTNOTES:
a For All 60.20 and Early 78.25 in Carriages (Use Standard 2-1/4 in. Pins for Limited Free-Lift Mast)
b For All 78.25 in Carriages Except as Noted Above
11-21
UNIT CODE F006
NORTH AMERICA 12/2001
SIDE-SHIFT CARRIAGE
60.20-INCH
358227 Carriage....................................................................................................................... 1
1 187489 Snap Ring................................................................................................................ 6
2 126765 Shim (0.020 in.) (Bottom Four Rollers) ................................................................... AR
2 366116 Spacer (Top Two Rollers) ........................................................................................ 2
3 a 1333648 Load Roller ("A") (Standard).................................................................................... 6
3 a 1343010 Load Roller ("B") (0.030 in.) .................................................................................... AR
3 a 1343011 Load Roller ("C") (0.060 in.) .................................................................................... AR
4 358232 Frame ...................................................................................................................... 1
4 341144 Stubshaft............................................................................................................. 6
5 340105 Cam Follower .......................................................................................................... 2
6 17411 Nut........................................................................................................................... 2
7 16001 Lube Fitting.............................................................................................................. 2
8 15222 Cotter Pin ................................................................................................................ 4
9 1307395 Pin ........................................................................................................................... 2
10 c 1331992 Chain Anchor........................................................................................................... 2
10 b 343935 Chain Anchor........................................................................................................... 2
11 343946 Washer .................................................................................................................... 2
12 c 293723 Nut........................................................................................................................... 4
12 b 302406 Nut........................................................................................................................... 2
13 358236 Hose ........................................................................................................................ 1
14 16006 Lube Fitting.............................................................................................................. 4
15 184898 Shaft ........................................................................................................................ 2
16 174071 Thrust Bearing......................................................................................................... 4
17 125217 Load Roller .............................................................................................................. 2
18 19910 Pin ........................................................................................................................... 2
19 358220 Apron....................................................................................................................... 1
20 58954 Snap Ring................................................................................................................ 2
21 117317 Load Roller .............................................................................................................. 2
21 117318 Load Roller.......................................................................................................... 1
21 117319 Bushing ............................................................................................................... 1
22 346997 Pin ........................................................................................................................... 2
23 226458 Capscrew ................................................................................................................ 2
23 292685 Lockwasher ............................................................................................................. 2
24 358238 Plate ........................................................................................................................ 1
25 365115 Hose ........................................................................................................................ 1
26 16989 Fitting....................................................................................................................... 1
27 16458 Fitting....................................................................................................................... 1
28 16448 Fitting....................................................................................................................... 1
29 16558 Fitting....................................................................................................................... 2
29 16483 O-Ring................................................................................................................. 1
30 1379297 Side-Shift Cylinder (☞ Figure 11-12) ..................................................................... 1
30 358242 Side-Shift Cylinder (☞ Figure 11-12) ..................................................................... 1
31 129563 Strap Clamp ............................................................................................................ 1
32 15236 Cotter Pin ................................................................................................................ 2
33 308117 Rod End Pin ............................................................................................................ 2
34 192424 Shim (0.030 in.) ........................................................................................................... AR
34 192425 Shim (0.062 in.) ........................................................................................................... AR
35 244005 Roller ........................................................................................................................... 2
36 244009 Pin ............................................................................................................................... 2
37 292528 Capscrew..................................................................................................................... 4
37 292683 Lockwasher.................................................................................................................. 4
SIDE-SHIFT CARRIAGE
60.20-INCH
FOOTNOTES:
a Letter on Inside Face
b ⇒ S/N A513A-4284
c S/N A513A-4285 ⇒
11-25
UNIT CODE F006
NORTH AMERICA 12/2001
SIDE-SHIFT CARRIAGE
78.25-INCH
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Side-Shift Carriage 1330796
B: Side-Shift Carriage 1376381
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
78.25-INCH
TWO STAGE LIMITED FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ Side-Shift Cylinder 358242
b Side-Shift Cylinder 1379297 ⇒
11-29
UNIT CODE F006
NORTH AMERICA 12/2001
SIDE-SHIFT CARRIAGE
78.25-INCH
THREE STAGE FULL FREE-LIFT
KEY:
A: Side-Shift Carriage 1330782
B: Side-Shift Carriage 1376382
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
78.25-INCH
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ Side-Shift Cylinder 358242
b Side-Shift Cylinder 1379297 ⇒
11-33
UNIT CODE F006
NORTH AMERICA 12/2001
SIDE-SHIFT CYLINDER
KEY:
A: Cylinder 358242
B: Cylinder 1379297
QTY
ITEM PART NO. DESCRIPTION A B
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 357529 Stubshaft ............................................................................................................. 1 2
2 1332705 Sheave................................................................................................................. 1 2
3 332057 Bushing ........................................................................................................... 1 1
4 320162 Washer ................................................................................................................ 1 2
5 292683 Lockwasher.......................................................................................................... 1 2
6 292535 Capscrew............................................................................................................. 1 2
7 16449 Fitting................................................................................................................... 2 4
8 369426 Plate .................................................................................................................... 1 2
9 a 78286 Clamp .................................................................................................................. 2 4
9 b 78286 Clamp .................................................................................................................. 3 6
10 a 340054 Spacer ................................................................................................................. 2 4
10 b 340054 Spacer ................................................................................................................. 3 6
11 c .. . . . Tube ..................................................................................................................... 2 4
12 c .. . . . Hose .................................................................................................................... 2 4
13 16448 Fitting (Pin Type).................................................................................................. 2 4
14 1302636 Hose .................................................................................................................... 2 2
15 302401 Nut ....................................................................................................................... 1 2
15 320160 Washer ................................................................................................................ 1 2
16 176454 Clamp .................................................................................................................. 1 2
17 15178 Washer ................................................................................................................ 1 2
17 292517 Capscrew............................................................................................................. 1 2
18 1302637 Hose .................................................................................................................... .. 2
19 15178 Washer ................................................................................................................ 2 4
19 292522 Capscrew............................................................................................................. 2 4
20 302401 Nut ....................................................................................................................... 2 4
20 320160 Washer ................................................................................................................ 2 4
FOOTNOTES:
a 2340 mm (92.0 in.) Lift Height and 3340 mm (131.5 in.) Lift Height
b 4340 mm (171.0 in.) Lift Height and Above
c Refer to Table
HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 c .. . . . Tube ..................................................................................................................... 1 1
2 c .. . . . Tube ..................................................................................................................... 1 1
3 c .. . . . Tube ..................................................................................................................... 1 1
4 c .. . . . Tube ..................................................................................................................... 1 1
5 c .. . . . Hose .................................................................................................................... 1 1
6 c .. . . . Hose .................................................................................................................... 2 2
7 c .. . . . Hose .................................................................................................................... .. 2
8 346571 Hose .................................................................................................................... 2 2
9 a 386646 Hose .................................................................................................................... .. 1
9 b 386647 Hose .................................................................................................................... .. 1
10 292519 Capscrew............................................................................................................. 1 1
11 340054 Spacer ................................................................................................................. 2 2
12 78286 Clamp .................................................................................................................. 2 2
13 16449 Fitting................................................................................................................... 3 3
14 255578 Clamp .................................................................................................................. 1 1
15 302401 Nut ....................................................................................................................... 1 1
16 255578 Clamp .................................................................................................................. .. 1
17 356431 Plate .................................................................................................................... .. 1
18 351668 Screw................................................................................................................... 2 2
19 297647 Sheave................................................................................................................. 2 2
20 136045 Bushing ........................................................................................................... 1 1
21 380585 Bracket................................................................................................................. 2 2
22 380587 Shaft .................................................................................................................... 1 1
23 16458 Fitting................................................................................................................... 2 2
24 16542 Fitting................................................................................................................... 4 4
24 16485 O-Ring ............................................................................................................. 1 1
25 380590 Bracket................................................................................................................. 1 1
HEADER HOSE
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
26 380591 Bracket................................................................................................................. 1 1
27 248212 Snap Ring............................................................................................................ 2 2
28 16459 Fitting ................................................................................................................... 1 1
29 358286 Strain Relief ......................................................................................................... .. 1
30 358287 Bracket................................................................................................................. .. 1
31 16870 Capscrew............................................................................................................. .. 2
32 15156 Lockwasher.......................................................................................................... .. 2
33 1390556 Hose Reel (Optional) ........................................................................................... .. 1
33 358289 Hose Reel ............................................................................................................ .. 1
33 672563 Seal Kit ............................................................................................................ .. 1
34 16541 Fitting ................................................................................................................... .. 4
34 16484 O-Ring ............................................................................................................. .. 1
35 386648 Plate .................................................................................................................... .. 1
36 292537 Capscrew............................................................................................................. .. 2
37 292683 Lockwasher.......................................................................................................... .. 2
38 216877 Nut ....................................................................................................................... .. 2
39 273775 Strap Clamp......................................................................................................... .. 2
40 351668 Screw................................................................................................................... .. 1
FOOTNOTES:
a 3590 mm (141.5 in.) thru 5540 mm (218.0 in.) Lift Heights
b 6040 mm (237.5 in.) Lift Height
c Refer to Table
11-41
UNIT CODE F006
NORTH AMERICA 12/2001
LIGHTS
(⇒ S/N F006A-2255)
KEY:
A: Work Lights
B: Work and Rear Drive Lights
C: Work, Rear Drive and Stop/Tail Lights
QTY
ITEM PART NO. DESCRIPTION A B C
1 288394 Adhesive ................................................................................................... .. .. ..
1 316678 Screw........................................................................................................ .. .. 2
2 292681 Lockwasher............................................................................................... .. .. 2
3 329030 Bracket...................................................................................................... .. .. 1
4 1302950 Light .......................................................................................................... .. .. 1
5 146843 Light .......................................................................................................... .. 1 1
6 379986 Bracket...................................................................................................... .. 1 1
7 288394 Adhesive ................................................................................................... .. .. ..
7 316678 Screw........................................................................................................ .. 2 2
8 292681 Lockwasher............................................................................................... .. 2 2
9 236890 Grommet................................................................................................... .. .. 1
10 1152571 Connector ................................................................................................. .. .. 2
11 316678 Screw........................................................................................................ .. 4 4
12 292681 Lockwasher............................................................................................... .. 4 4
13 132131 Clamp ....................................................................................................... .. 4 4
14 379988 Wire Harness............................................................................................ .. 1 1
15 239503 Nut ............................................................................................................ .. 4 4
16 1152571 Connector ................................................................................................. .. 1 1
17 236890 Grommet................................................................................................... .. 2 2
18 69727 Grommet................................................................................................... .. 1 1
19 137852 Strap Clamp.............................................................................................. .. 5 5
20 a 196506 Pressure Switch........................................................................................ .. .. 1
21 a 16186 Fitting........................................................................................................ .. .. 1
22 b 16186 Fitting........................................................................................................ .. .. 1
23 b 196506 Pressure Switch........................................................................................ .. .. 1
24 374044 Wire Harness............................................................................................ 1 1 1
25 53125 Fuse (25 Amp) (25 Amp) .......................................................................... 1 1 1
26 137852 Strap Clamp.............................................................................................. 10 10 10
27 379989 Wire Harness............................................................................................ 1 1 1
28 176640 Capscrew.................................................................................................. 2 2 2
29 146843 Light .......................................................................................................... 1 1 1
30 164488 Clamp ....................................................................................................... 2 2 2
31 292681 Lockwasher............................................................................................... 2 2 2
32 239503 Nut ............................................................................................................ 2 2 2
33 374047 Switch ....................................................................................................... 1 1 1
34 1152571 Connector ................................................................................................. 2 2 2
35 323864 Strap Clamp.............................................................................................. 8 8 8
36 292682 Lockwasher............................................................................................... 4 4 4
37 292514 Capscrew.................................................................................................. 4 4 4
38 147700 Bracket...................................................................................................... 2 2 2
FOOTNOTES:
a Oil Clutch (Powershift Forward/Reverse Lever)
b Powershift (Monotrol Pedal)
LIGHTS
(S/N F006A-2256 ⇒, S/N F006D-1501 ⇒)
KEY:
A: Work Lights
B: Work and Rear Drive Lights
C: Work, Rear Drive, and Stop/Tail Lights
QTY
ITEM PART NO. DESCRIPTION A B C
1 b 236890 Grommet................................................................................................... .. 2 2
1 cd 26283 Grommet................................................................................................... .. 2 2
2 b 236890 Grommet................................................................................................... .. .. 2
2 cd 26283 Grommet................................................................................................... .. .. 2
3 1152571 Connector ................................................................................................. .. .. 4
4 292681 Lockwasher............................................................................................... .. .. 4
5 316678 Screw........................................................................................................ .. .. 4
6 353379 Plate ......................................................................................................... .. 1 1
7 316678 Screw........................................................................................................ .. 5 5
7 358674 Sealant ..................................................................................................... .. AR AR
7 a 288394 Adhesive ................................................................................................... .. AR AR
8 292681 Lockwasher............................................................................................... .. 5 5
9 383141 Bracket...................................................................................................... .. .. 2
10 353479 Lamp......................................................................................................... .. .. 2
10 389792 Lens...................................................................................................... .. .. 1
10 177521 Bulb (12 Volt) ........................................................................................ .. .. 1
11 353478 Light .......................................................................................................... .. 1 1
11 389793 Lamp .................................................................................................... .. 1 1
11 a 357934 Light .......................................................................................................... .. 1 1
11 1350992 Lens...................................................................................................... .. 1 1
12 1152571 Connector ................................................................................................. .. 2 2
13 15052 Nut ............................................................................................................ .. .. 4
14 cd 241878 Clamp ....................................................................................................... 2 2 2
15 cd 1300134 Fuse (25 Amp) .......................................................................................... 1 1 1
16 cd 1323595 Label (Light Fuse)..................................................................................... 1 1 1
17 137852 Strap Clamp.............................................................................................. .. 5 5
18 b 374044 Wire Harness............................................................................................ 1 1 1
19 b 53125 Fuse (25 Amp) .......................................................................................... 1 1 1
20 137852 Strap Clamp.............................................................................................. 10 10 10
21 b 383145 Wire Harness............................................................................................ 1 1 1
21 cd 1324181 Wire Harness............................................................................................ 1 1 1
22 374047 Switch ....................................................................................................... 1 1 1
23 176640 Capscrew.................................................................................................. 4 4 4
24 320157 Washer ..................................................................................................... 2 2 2
25 164488 Clamp ....................................................................................................... 4 4 4
26 239503 Nut ............................................................................................................ 4 4 4
27 292681 Lockwasher............................................................................................... 4 4 4
28 323864 Strap Clamp.............................................................................................. 6 6 6
29 b 353484 Wire Harness............................................................................................ 2 2 2
29 cd 1324176 Wire Harness............................................................................................ 2 2 2
30 1152571 Connector ................................................................................................. 4 4 4
31 292514 Capscrew.................................................................................................. 4 4 4
31 292682 Lockwasher............................................................................................... 4 4 4
32 353478 Light .......................................................................................................... 2 2 2
32 a 357934 Light .......................................................................................................... 2 2 2
32 1350992 Lens...................................................................................................... 1 1 1
©2001 HYSTER COMPANY See Service Manual 11-45
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
LIGHTS
(S/N F006A-2256 ⇒, S/N F006D-1501 ⇒)
QTY
ITEM PART NO. DESCRIPTION A B C
33 389136 Bracket...................................................................................................... 2 2 2
34 69727 Grommet................................................................................................... .. 1 1
35 cd 1324182 Wire Harness............................................................................................ .. 1 1
35 b 383146 Wire Harness............................................................................................ .. 1 1
36 113341 Clamp ....................................................................................................... .. 3 3
37 239503 Nut ............................................................................................................ .. 3 3
38 1300742 Screw........................................................................................................ .. .. 4
39 15152 Lockwasher............................................................................................... .. .. 4
FOOTNOTES:
a Optional
b ⇒ S/N F006A-3790
c S/N F006A-3791 ⇒
d S/N F006D-1501 ⇒
11-47
UNIT CODE F006
NORTH AMERICA 12/2001
WORK LIGHT
F006A OPTION
(D/B 11/1998 ⇒)
KEY:
A: Forward/Reverse (Lever)
B: Monotrol (Lever)
QTY
ITEM PART NO. DESCRIPTION A B
11-51
UNIT CODE F006
NORTH AMERICA 12/2001
STROBE LIGHT
MEDIUM INTENSITY
KEY:
A: Tomar
B: Speaker
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Amber
b Blue
c Red
STROBE LIGHT
HIGH INTENSITY
FOOTNOTES:
a Amber
b Blue
c Red
WINDOW
FRONT
(S/N F006A-3758 ⇒, S/N F006D-1501 ⇒)
WINDOW
SIDE
(S/N F006A-3758 ⇒, S/N F006D-1501 ⇒)
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
CAB GLASS
FOOTNOTES:
a ⇒ S/N F006A-3757
b S/N F006A-3758 ⇒
c ⇒ S/N F006A-8145
d S/N F006A-8146 ⇒
KEY:
A: H135XL (10 Ply 7.50 x 15)
B: H135XL (12 Ply 7.50 x 15)
C: H135-155XL (12 Ply 8.25 x 15)
D: H135-155XL (Solid 8.25 x 15)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 c 237050 Tire ................................................................................................ .. .. .. 1
1 b 336093 Tire ................................................................................................ .. .. .. 1
2 130612 Tire Assembly ................................................................................ 1 .. .. ..
2 130617 Tire Assembly ................................................................................ .. 1 .. ..
2 130616 Tire Assembly ................................................................................ .. .. 1 ..
2 68498 Tire ............................................................................................ 1 .. .. ..
2 129848 Tire ............................................................................................ .. 1 .. ..
2 129846 Tire (With Flap).......................................................................... .. .. 1 ..
2 11280 Tube........................................................................................... 1 1 .. ..
2 25722 Tube........................................................................................... .. .. 1 ..
3 a 340292 Wheel ............................................................................................ .. .. .. 1
3 340292 Wheel ............................................................................................ .. .. 1 ..
3 340293 Wheel ............................................................................................ 1 1 .. ..
4 806557 Shoulder Ring............................................................................ 1 1 1 1
5 980541 Side Ring................................................................................... 1 1 1 1
6 980542 Locking Ring.............................................................................. 1 1 1 1
7 350060 Wheel ............................................................................................ .. .. .. 1
8 980541 Side Ring................................................................................... .. .. .. 1
9 980542 Locking Ring.............................................................................. .. .. .. 1
10 49189 Extension Valve ............................................................................. 1 1 1 ..
11 1376007 Washer .......................................................................................... 1 1 1 ..
FOOTNOTES:
a Optional
b Soft Ride
c Standard Hardness
NOTE:
Part Number Stamped on Wheel
KEY:
A: H135XL (10 Ply 7.50 x 15)
B: H135XL (12 Ply 7.50 x 15)
C: H135-155XL (12 Ply 8.25 x 15)
D: H135-155XL (Solid 8.25 x 15)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 c 237050 Tire ................................................................................................ .. .. .. 1
1 b 336093 Tire ................................................................................................ .. .. .. 1
2 130612 Tire Assembly ................................................................................ 1 .. .. ..
2 130617 Tire Assembly ................................................................................ .. 1 .. ..
2 130616 Tire Assembly ................................................................................ .. .. 1 ..
2 68498 Tire ............................................................................................ 1 .. .. ..
2 129848 Tire ............................................................................................ .. 1 .. ..
2 129846 Tire (With Flap).......................................................................... .. .. 1 ..
2 11280 Tube........................................................................................... 1 1 .. ..
2 25722 Tube........................................................................................... .. .. 1 ..
3 a 237042 Wheel ............................................................................................ .. .. .. 1
3 237042 Wheel ............................................................................................ .. .. 1 ..
3 350058 Wheel ............................................................................................ 1 1 .. ..
4 806557 Shoulder Ring............................................................................ 1 1 1 1
5 980541 Side Ring................................................................................... 1 1 1 1
6 980542 Locking Ring.............................................................................. 1 1 1 1
7 317498 Wheel ............................................................................................ .. .. .. 1
8 980541 Side Ring................................................................................... .. .. .. 1
9 980542 Locking Ring.............................................................................. .. .. .. 1
FOOTNOTES:
a Optional
b Soft Ride
c Standard Hardness
NOTE:
Part Number Stamped on Wheel
BACKUP ALARM
POWERSHIFT
KEY:
A: Monotrol Pedal
B: Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 1339947 Alarm (82-102 dBA)............................................................................................. 1 1
1 1350733 Alarm (87 dBA) .................................................................................................... 1 1
1 1350734 Alarm (97 dBA) .................................................................................................... 1 1
1 1350735 Alarm (102 dBA) .................................................................................................. 1 1
1 1350736 Alarm (107 dBA) .................................................................................................. 1 1
2 1339939 Bracket................................................................................................................. 1 1
3 1301299 Pressure Switch................................................................................................... 1 1
4 1339941 Wire Harness....................................................................................................... 1 1
5 826004 Connector ............................................................................................................ 1 1
6 134812 Terminal Blade..................................................................................................... 3 3
7 129892 Terminal ............................................................................................................... 1 1
8 1301720 Connector Body ................................................................................................... 3 3
9 129887 Terminal ............................................................................................................... 1 1
10 1355816 Conduit (174.60 in.) ............................................................................................. 1 1
11 1355815 Wire (192.64 in.) .................................................................................................. 1 1
12 18461 Capscrew............................................................................................................. 2 2
13 15004 Nut ....................................................................................................................... 2 2
14 15127 Washer ................................................................................................................ 2 2
15 15154 Lockwasher.......................................................................................................... 2 2
16 279739 Clamp .................................................................................................................. 10 10
17 137852 Strap Clamp......................................................................................................... 10 10
18 14645 Fitting................................................................................................................... 1 1
19 1352525 Fitting................................................................................................................... 1 ..
20 1352546 Adapter ................................................................................................................ .. 1
21 16151 Fitting................................................................................................................... .. 1
22 16482 O-Ring ................................................................................................................. .. 1
23 1355813 Bracket................................................................................................................. 1 1
24 220428 Capscrew............................................................................................................. 2 2
25 16865 Nut ....................................................................................................................... 2 2
26 53162 Lockwasher.......................................................................................................... 2 2
27 197064 Washer ................................................................................................................ 2 2
28 214517 Terminal ............................................................................................................... 2 2
29 16923 Fitting................................................................................................................... 1 1
BACKUP ALARM
OIL CLUTCH
(⇒ S/N F006D-3779)
11-70
UNIT CODE F006
12/2001 NORTH AMERICA
12 NUMERICAL INDEX
UNIT CODE F006
12/2001 NORTH AMERICA
SECTION 12
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
126 3-55 3 14303 3-31 42 6-19 35 15052 4-45 20
3-57 11 3-33 12 15006 2-173 16 4-75 25
138 5-13 14 14349 2-34 36 2-177 25 11-45 13
5-35 12 3-27 7 3-25 25 15054 8-31 15
5-35 28 3-65 29 3-77 1 8-37 23
5-39 22 3-69 42 3-77 27 8-43 18
5-39 33 7-5 27 5-15 38 8-53 34
5-40 66 7-5 28 15007 2-137 2 8-57 29
7-9 33 14357 3-31 40 15008 5-3 28 15055 1-13 20
139 5-35 13 14358 3-5 31 15010 2-177 20 1-23 4
5-35 25 3-9 29 15015 5-19 12 2-21 6
5-39 14 3-13 29 15024 3-55 18 2-25 6
5-40 59 14440 3-25 23 3-57 9 2-133 4
7-9 30 14466 2-141 24 15025 5-13 20 3-5 37
141 5-39 39 14586 10-9 16 5-15 23 3-9 22
142 3-61 17 14591 5-29 11 5-35 15 3-17 4
5-39 40 5-30 54 5-35 29 3-17 11
153 7-7 5 14595 8-53 26 5-39 23 3-35 23
7-9 5 14645 11-67 18 5-39 34 3-65 20
7882 2-99 11 11-69 18 5-40 67 3-69 34
9033 2-177 22 14761 2-58 36 7-9 33 8-9 11
11276 6-11 44 2-62 36 15026 2-167 32 8-18 51
11280 11-63 2 2-65 41 2-169 32 15056 2-13 18
11-65 2 2-69 40 2-171 32 2-29 34
11286 5-47 28 2-81 40 2-197 13 4-6 54
11287 5-47 30 2-85 40 5-11 5 4-16 56
12815 2-21 42 14836 11-12 39 5-15 7 4-39 12
2-25 24 11-15 20 5-15 13 5-11 26
2-133 26 15002 3-55 1 5-15 13 5-15 9
12821 4-9 27 3-55 6 5-35 2 5-39 9
4-19 36 3-55 20 5-39 13 5-40 52
4-23 36 3-57 8 5-39 43 6-20 44
12823 11-15 25 3-86 82 5-39 43 6-20 44
12828 11-12 41 4-5 21 7-9 17 8-17 10
11-15 19 4-41 26 7-9 22 15057 1-27 3
12832 3-5 26 11-17 25 15028 5-19 1 15058 5-19 16
11-11 20 15004 3-27 8 7-7 22 15059 4-53 41
12840 11-11 26 3-31 3 7-9 19 15086 7-9 40
12845 3-5 40 3-33 26 7-9 43 15124 3-85 31
3-9 32 3-85 29 15032 5-29 5 15125 2-171 15
3-21 27 5-13 24 5-62 38 2-177 21
11-11 27 5-35 35 5-70 38 2-197 29
11-11 27 5-35 38 15036 3-25 20 15127 2-21 16
12894 5-27 21 5-35 40 5-7 23 2-25 16
12928 2-21 25 5-36 42 15039 4-69 10 2-133 20
2-26 49 11-67 13 4-79 10 2-133 33
2-29 26 11-69 13 15049 4-46 45 2-159 36
12940 9-3 14 15005 2-159 3 4-49 4 2-159 38
12947 11-11 19 2-177 17 4-50 41 3-9 35
13957 6-11 27 3-55 8 4-54 69 3-13 35
6-15 31 3-89 31 4-57 12 3-27 9
14272 3-17 8 5-15 40 11-49 26 3-31 4
©2001 HYSTER COMPANY See Service Manual 12-1
for service procedures.
UNIT CODE F006
NORTH AMERICA 12/2001
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
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