GD-1250 Total Pump Parts List - 300TWC997 - D

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300TWC997

GARDNER DENVER® Revision D


March 2011

WELL SERVICING PUMP

MODEL

GD-1250

PARTS LIST

ECN 1058215
GD- 1250
WELL SERVICING PUMP

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH


GENUINE GARDNER DENVER PARTS AND SUPPORT SERVICES

Gardner Denver genuine pump parts, 1 Trained parts specialists to assist you in
manufactured to design tolerances, are selecting the correct replacement parts.
developed for optimum dependability. Design 2 Repair and maintenance kits designed with the
and material innovations are the result of years of necessary parts to simplify servicing your pump.
experience with hundreds of different pump
applications. Reliability in materials and quality
assurance are incorporated in our genuine Authorized service technicians are factory trained
replacement parts. and skilled in pump maintenance and repair. They
are ready to respond and assist you by providing
Gardner Denver supports your needs with these fast, expert maintenance and repair services.
services:

For the location of your local authorized Gardner Denver distributor


refer to the yellow pages of your directory or contact:
Factory (Tulsa): Service Center (Odessa): Service Center (Ft. Worth):

Gardner Denver Well Servicing Chaparral Geoquip


Pumps 2121 West 44th Street 7533 Kathy Lane
4747 South 83rd East Avenue Odessa, Texas 79768 Ft. Worth, Texas 76126
Tulsa, Oklahoma 74145

Phone: (918) 664-1151 Phone: (432) 366-5433 Phone: (817) 249-6400


(800) 637-8099 (800) 368-1134 (800) 824-0271

Fax: (918) 664-6225 Fax: (432) 363-9940 Fax: (817) 249-6401

INSTRUCTION FOR ORDERING REPAIR PARTS

When ordering parts, specify Pump SPECIFY THE NUMBER OF PARTS


MODEL and SERIAL NUMBER (see REQUIRED.
nameplate on unit). The Serial Number is
also stamped on top of the cylinder end of DO NOT ORDER BY SETS OR GROUPS.
the frame (cradle area).
To determine the Right Hand and Left Hand
side of a pump, stand at the power end and
Where NOT specified, quantity for parts look toward the fluid end. Right Hand and
required per pump unit is one (1); where Left Hand are indicated in parenthesis
more than one is required per unit, quantity following the part name, i.e. (RH) & (LH),
is indicated in parenthesis. when appropriate

300TWC997 Page i
GARDNER DENVER PRODUCT WARRANTY

GENERAL PROVISIONS AND 3. Repairs are warranted for 90 days from the
LIMITATIONS date of delivery, for the workmanship and
Gardner Denver (the "Company") warrants to each materials of the new parts installed.
original retail purchaser ("Purchaser") of its new 4. Weld repaired fluid ends and weld repaired
products, assemblies or parts from the Company or components are not warranted.
its authorized distributors that such products are, at
the time of delivery to the Purchaser, made with good 5. Expendable fluid end parts, including, but not
material and workmanship. No warranty is made with limited to, valves, valve parts, packing, liners
respect to: and pistons, are not covered by this warranty
due to variable abrasive nature of material
1. Any product which has been repaired or pumped.
altered in such a way, in the Company's
judgment, as to affect the product adversely. PRESERVATION ASSEMBLIES
2. Any product which has, in the Company's
DESTINED FOR STORAGE
judgment, been subject to negligence,
In order for warranty acceptance any pump assembly
accident, or improper storage, improper
not immediately installed or destined to be in storage
installation, operation or application.
or in transit for extended periods of time must be
(Examples: over-pressure, sand-outs,
prepared for storage as defined in the Company’s
cavitation, corrosion, erosion or degradation).
Long Term Storage Procedure. This includes but is
3. Any product which has not been operated or
not limited to:
maintained in accordance with the
recommendations of the Company.
4. Components or accessories manufactured, • Drain and thoroughly clean inside power end
warranted and serviced by others. crankcase.
Any reconditioned or prior owned product. • Spray rust inhibiting oil on all bearing,
machined and inside surfaces of the power
Claims for items described in (4) above should be end.
submitted directly to the manufacturer. • Induce clean gear oil into any circulating
pump, filter, heat exchanger and piping.
WARRANTY PERIOD
The Company's obligation under this warranty is • Remove valves, seats and plungers from the
limited to repairing or, at its option, replacing, during fluid end. Thoroughly clean and dry these
normal business hours at an authorized service parts and all internal surfaces. Coat all
facility of the Company, any part or assembly which in cylinder bores, valve covers and reusable
the Company’s judgment proved to have expendable parts with rust preventative.
unsatisfactory material or workmanship within the • Flush all water, and contaminants from pump,
applicable Warranty Period as follows. tanks, hoses and spray nozzles. Spray all
components with a rust inhibiting oil.
Except for the products or components listed below, • Rotate pump every 30 days to insure
and subject to the limitations and restrictions set forth bearings are oiled.
in the “Disclaimer” section set forth below, the
Warranty Period for all products is 1,250 hours of • At the expense of the Purchaser, any product
operation or three (3) months after start-up, not to properly preserved must be inspected by an
exceed 120 days after delivery to Purchaser, authorized agent of the Company, prior to the
whichever occurs first. The exceptions are as Company, granting any extended warranty
follows: beyond that stated in this warranty.

1. Power end is warranted for twelve (12) LABOR TRANSPORTATION AND


months from date of start-up or eighteen (18) INSPECTION
months from date of delivery to the The Company will provide labor, by
Purchaser, whichever occurs first Company representative or authorized
.2. Forged steel fluid cylinders are warranted for service personnel, for repair or replacement of
materials and workmanship for 6 months
from the date of installation or 18 months
any product or part thereof which in the
from thdate of delivery to the purchaser, Company's judgment is proved not to be as
which ever occurs first. warranted. Labor shall be limited to the amount
300TWC997 Page ii
specified in the Company's labor rate schedule. NOTWITHSTANDING ANYTHING HEREIN TO THE
Labor costs in excess of the Company rate schedules CONTRARY, THE FOREGOING WARRANTY
caused by, but not limited to, location or SHALL BE THE SOLE AND EXCLUSIVE REMEDY
inaccessibility of the equipment, or labor provided by AVAILABLE TO THE PURCHASER. UNDER NO
unauthorized service personnel is not provided for by CIRCUMSTANCES, WHETHER IN CONTRACT,
this warranty. TORT OR OTHERWISE, SHALL THE COMPANY’S
TOTAL LIABILITY ARISING IN CONNECTION WITH
ANY PURCHASE ORDER EXCEED THE AMOUNT
All costs of transportation of product or parts claimed
OF ANY SALES OR OTHER PROCEEDS
not to be as warranted and, of repaired or
RECEIVED PURSUANT THERETO. IN ADDITION,
replacement parts to or from such service facility shall
UNDER NO CIRCUMSTANCES, WHETHER IN
be borne by the Purchaser. The Company may
CONTRACT, TORT OR OTHERWISE, SHALL THE
require the return of any part claimed not to be as
COMPANY BE LIABLE FOR LIQUIDATED,
warranted to one of its facilities as designated by the
SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY,
Company, transportation prepaid by the Purchaser, to
OR CONSEQUENTIAL DAMAGES, EXPENSES OR
establish a claim under this warranty.
COSTS, INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR FACILITY DOWNTIME, HOWEVER
Replacement parts provided under the terms of this CAUSED AND EVEN IF THE POTENTIAL OF SUCH
warranty are warranted for the remainder of the DAMAGES WAS DISCLOSED AND/OR KNOWN.
Warranty Period of the product upon which installed
to the same extent as if such parts were original
No statement, representation, agreement, or
components.
understanding, oral or written, made by any agent,
distributor, representative, or employee of the
The Company may request a root cause analysis be Company which is not contained in this Warranty will
performed in-order to identify if a request for warranty be binding upon the Company unless made in writing
claim meets the requirements of this warranty. and executed by an officer of the Company.

DISCLAIMER This warranty shall not be effective as to any claim


Except as to title, the foregoing warranty is the sole which is not presented within 30 days after the date
and exclusive warranty of the Company. The upon which the product is claimed not to have been
Company hereby extends other manufactures’ as warranted. Any action for breach of this warranty
warranty or guaranties, if any given to Company by must be commenced within one year after the date
such manufacturer, but only to the extent the upon which the cause of action occurred.
Company is able to enforce such warranty or
guaranties. The Company has not authorized any
party to make any representation or warranty other Any adjustment made pursuant to this warranty shall
than as expressly set forthherein. SELLER HEREBY not be construed as an admission by the Company
DISCLAIMS AND EXCLUDES ANY OTHER that any product was not as warranted.
EXPRESS, IMPLIED OR STATUTORY
WARRANTIES, ARISING BY OPERATION OF LAW
WARRANTY REQUESTS
OR OTHERWISE, INCLUDING, WITHOUT
Products to be returned for warranty analysis shall be
LIMITATION, ANY WARRANTIES OF
approved for return in writing by the Company prior to
MERCHANTABILITY OR FITNESS FOR A
shipment. All requests for product return shall be
PARTICULAR PURPOSE. COMPANY MAKES NO
submitted by email. Facsimile or letter to:
WARRANTIES OR REPRESENTATIONS OF ANY
KIND WHATSOEVER (EXPRESS, IMPLIED OR
STATUTORY), OF LAW OR OTHERWISE, ON ANY Warranty Department c/o
EQUIPMENT, COMPONENT PARTS OR Gardner Denver Petroleum Pumps
ACCESSORIES SOLD HEREUNDER WHICH, ARE 4747 South 83rd East Avenue
NOT MANUFACTURED BY COMPANY. Tulsa, Oklahoma 74145

Email: [email protected]
Facsimile:(918)664-6225

300TWC997 Page iii


TABLE OF CONTENTS

MAINTAIN PUMP RELIABILITY AND PERFORMANCE...........................................................................i


GARDNER DENVER PRODUCT WARRANTY........................................................................................ii
POWER END ASSEMBLY...................................................................................................................... 1
CRANKSHAFT GROUP.......................................................................................................................... 6
ROD GROUP.......................................................................................................................................... 7
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE.............................................................................. 8
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE ...................................................................... 10
FLUID CYLINDER ASSEMBLY – LOW PRESSURE ............................................................................ 12
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE WITH D-RING .................................................... 14
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE WITH D-RING.............................................. 16
FLUID CYLINDER ASSEMBLY – LOW PRESSURE WITH D-RING .................................................... 18
3¾” HIGH PRESSURE PACKING GROUP........................................................................................... 20
STUFFING BOX.................................................................................................................................... 21
PACKING GROUPS.............................................................................................................................. 22
LUBE PIPING GROUP.......................................................................................................................... 23
DISCHARGE FLANGE ASSEMBLY...................................................................................................... 24
SUCTION MANIFOLDS ........................................................................................................................ 27
FLUID END SERVICE TOOLS.............................................................................................................. 30
GARDNER DENVER UNIT RECORD................................................................................................... 31

For Operating and Service Instructions see:

SERVICE MANUAL 300TWC996

300TWC997 Page iv
POWER END ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

300TWC810
Refer to page 4 for parts numbers

300TWC997 Page 1
POWER END ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

300TWC810
Refer to page 4 for parts numbers

300TWC997 Page 2
POWER END ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

300TWC800-B3
Refer to page 4 for parts numbers

300TWC997 Page 3
POWER END ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

Ref.
No. Name of Part Qty. Part No.
1 NUT 8 50AW54
2 STUD 8 300TWB110
3 FOOT 2 202TWB166
4 WASHER 4 655EF070
5 SCREW 8 95F7
6 NUT 17 50B31
7 PAN-OIL 1 301TWB545
8 SCREW 4 75LM51
10 STUD 10 79A466
12 NUT-FLANGED 10 50AW5
13 * LUBE PIPING GROUP 1 300TWC4012
14 COVER-FRAME 1 200TWD368
15 O-RING 1 25AH53
16 WASHER 18 95F7
17 SCREW 18 655EF060
18 FRAME 1 203TWB001
19 ADAPTER 1 300TWB170
20 ADAPTER 1 301TWB170
21 SCREW 18 75P152
22 REDUCER-GEAR 1 201TWD449
23 SCREW 18 75LM51
25 O-RING 3 25AH53
26 BREATHER 1 200VQC034
27 PLATE-INSPECTION 1 200TWD052
28 PLATE-INSPECTION 1 201TWD052
29 COVER 1 300TWC225
30 HOUSING 1 200TWB405
31 PIN-DOWEL 2 62V18
32 SEAL-OIL 3 201OPB199
33 HEAD-OIL STOP 3 200TWD051

* See page 23 for details

300TWC997 Page 4
POWER END ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

Ref.
No. Name of Part Qty. Part No.
34 SCREW 18 75LM258
35 PLATE-INSPECTION 1 300TWC052
36 SCREW 4 75LM51
37 PLUG 1 64A6
38 O-RING 3 25AH47
39 ** ROD GROUP (STANDARD) 3 200TWB4043
** ROD GROUP (HEAVY DUTY) 3 300TWC4043
40 SEAL-FASTENER 14 60DD6777
41 WASHER 8 95U14
42 SCREW 14 75P117
43 WASHER 8 95B20
44 PIN-DOWEL 2 62V18
45 SNAP RING 4 926SH01-7
46 RING-RETAINING 2 74D8545
47 PIN-DOWEL 3 62V71
48 *** CRANK SHAFT 2 300TWC4040
*** CRANKSHAFT (HEAVY DUTY) 2 301TWC4040
49 OIL SEAL 1 901SH02-13
50 *** PLUG 1 971VP118-013
51 STUD 18 300TWC110
52 NUT 18 50AQ28
53 LOCKWASHER 18 95H12
55 PLATE-INSPECTION 2 300TWB052
56 SCREW 8 75LM150
57 *** FITTING-TUBE 1 300TWB533
58 *** SCREW 9 75G2
59 *** SCREW 4 75LM199
60 *** RETAINER 3 304TWD205
61 *** NAMEPLATE 1 PP1001260
62 *** DATA PLATE 1 300PA454

* See page 7 for Parts Listing.


** See page 6 for Parts Listing.
*** Not Shown

300TWC997 Page 5
CRANKSHAFT GROUP
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.

1 CRANKSHAFT 1 200TWB004 Item 13 includes the following three un-numbered items:


2 O-RING 2 25W27 SCREW 12 200TWD655
3 PLUG 1 300TWC191 DOWEL PIN 6 634VP007-006
4 SCREW 8 454VP034-006 LOCK PIN 3 201TWD838
5 WIRE 2 174000018 14 BEARING-ROLLER 2 200TWB1466
6 SCREW 3 655EE508 15 NUT 21 50AW29
7 SEAL 5 60DD35 16 RETAINER 12 200TWB205
8 PLUG 5 200TWB191 17 SCREW 18 75P82
9 O-RING 5 25AH24 18 SNAP RING 2 926SH01-1
10 BEARING-ROLLER 2 201TWB1466 19 ADAPTOR 1 202TWD170
11 BEARING 3 301TWB174 20 STUD 18 202TWD110
12 BEARING 3 300TWB174 21 LOCKNUT 18 50AP10
13 HOUSING-BEARING (STD) 3 200TWB006 22 ORIFICE 2 200TWB814
BEARING HOUSING (HD) 23 O-RING 2 25W10
24 GASKET 5 25F44

301TWC810

300TWC997 Page 6
ROD GROUP
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

Ref.
No. Name of Part Qty. Part No.

1 O-RING 1 25AH4
2 CONNECTING ROD 1 PP1012138
3 CROSSHEAD 1 300TWB005
4 RETRACT BEARING 1 300TWD174
5 THRUST BEARING 1 200TWD088
6 RETAINING RING 1 300TWD706
7 EXTENSION ROD 1 PP1011519
8 SET SCREW 1 76F35N

201TWB810

300TWC997 Page 7
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)

317TWB810-B

300TWC997 Page 8
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)

+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.

Ref.
No. Name of Part Qty. Part No.
1 CYLINDER-FLUID 1 302TWB029
2 DISCHARGE VALVE COVER – GAGE CONNECTOR (2”-1502) 1 303TWB147
* DISCHARGE VALVE COVER – GAGE CONNECTOR (2”-2002) 1 300TWC147
3 RETAINING RING 1 431640000
4 DISCHARGE VALVE RETAINER 1 304TWB205
5 O-RING (-427) 6 107985
6 BACKUP RING (-427) 12 25BC658
7 VALVE SPRING 6 518532000
+8 DISCHARGE VALVE – MACCLATHIE + 3 506471000
DISCHARGE VALVE – MISSION + 3 VP1005729
DISCHARGE VALVE – NOVATECH + 3 VP1005732
+9 VALVE SEAT – MACCLATCHIE + 6 511306000
VALVE SEAT – MISSION + 6 VP1005731
VALVE SEAT – NOVATECH + 6 VP1005737
10 SUCTION VALVE COVER 3 PP1039286
11 VALVE RETAINER 5 500260090
12 SUCTION VALVE SEAT RETAINER 3 PP1014014
13 PACKING GROUP (See Page 20 and 22) 3
15 PLUNGER 3 508895000
16 PLUNGER COUPLING 3 302THD092
+ 17 SUCTION VALVE – MACCLATCHIE + 3 511555000
SUCTION VALVE – MISSION + 3 VP1005730
SUCTION VALVE – NOVATECH + 3 VP1005733
18 SUCTION MANIFOLD (See page 27 thru 29) 1
19 DISCHARGE VALVE COVER – BLIND 3 304TWB147
20 SCREW 12 75A237
21 O-RING (-260) 3 136236
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DATA PLATE 1 300OPA454
* DRIVE SCREWS 4 75LM199
* NOT SHOWN

300TWC997 Page 9
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)

315TWB810

300TWC997 Page 10
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)

+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.

Ref
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 1 301TWB029
2 STUFFING BOX GROUP – 4.5” (See page 21) 3 306TWC4041
STUFFING BOX GROUP – 5.0” (See page 21) 3 307TWC4041
STUFFING BOX GROUP – 5.5” (See page 21) 3 308TWC4041
3 VALVE COVER ASSEMBLY (Includes the next 3 items) 3 200TWB2016
VALVE COVER 1 200TWB147
BACKUP RING (-439) 2 25BC663
O-RING (-439) 1 107992
4 SUCTION VALVE RETAINER 3 301TWB205
5 DISCHARGE VALVE COVER ASSEMBLY (Includes next 3 items) 2 201TWB2016
VALVE COVER 1 201TWB147
BACKUP RING (-431) 2 25BC659
O-RING (-431) 1 162810
6 DISCHARGE VALVE RETAINER 2 201TWB205
7 VALVE COVER ASSEMBLY – GAGE CONN (Includes next 4 items) 1 202TWB2016
VALVE COVER 1 202TWB147
BACKUP RING (-431) 2 25BC659
O-RING (-431) 1 162810
SEAL 1 901SH06-1
8 DISCHARGE VALVE RETAINER 1 203TWB205
+9 DISCHARGE VALVE – MACCLATCHIE + 3 561829000
DISCHARGE VALVE – MISSION + 3 VP1035028
+ 10 SUCTION VALVE – MACCLATCHIE + 3 561831000
SUCTION VALVE – MISSION + 3 VP1073690
11 VALVE SPRING 6 518532000
+ 12 VALVE SEAT – MACCLATCHIE + 6 200TWB039
VALVE SEAT – MISSION + 6 VP1073502
13 SUCTION MANIFOLD (See page 27 thru 29) 1
14 O-RING 3 25BC333
15 SCREW 12 75A237
18 GUIDE PIN 3 300TWB652
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DATA PLATE 1 203OPA454
* DRIVE SCREWS 4 79LM199
* NOT SHOWN

300TWC997 Page 11
FLUID CYLINDER ASSEMBLY – LOW PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)

305TWB810-C
(Ref. Drawing)

300TWC997 Page 12
FLUID CYLINDER ASSEMBLY – LOW PRESSURE
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built before November 2008. For assemblies built after October 2008
refer to pages 14-19)
+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.
Ref.
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 1 300TWB029
2 STUFFING BOX GROUP – 5.5” (See Page 21) 3
STUFFING BOX GROUP – 6.0” (See Page 21) 3
STUFFING BOX GROUP – 6.5” (See Page 21) 3
3 SUCTION VALVE COVER ASSEMBLY (Includes the next 3 items) 3 300TWB2016
VALVE COVER 1 300TWB147
BACKUP RING (-443) 2 25BC666
O-RING (-443) 1 901SH05-443
4 RETAINER 3 302TWCB205
5 VALVE COVER ASSEMBLY (Includes the next three items) 2 301TWB2016
VALVE COVER 1 301TWB147
RING (-439) 2 25BC663
O-RING (-439) 1 107992
6 RETAINER 2 301TWB205
7 VALVE COVER ASSEMBLY (Includes next four items) 1 302TWB2016
VALVE COVER 1 302TWB147
RING (-439) 2 25BC663
O-RING (-439) 1 107992
SEAL 1 901SH06-1
8 DISCHARGE VALVE RETAINER 1 303TWB205
+9 DISCHARGE VALVE – MACCLATCHIE + 3 512058000
DISCHARGE VALVE – MISSION + 3 VP1028824
+ 10 SUCTION VALVE – MACCLATCHIE (15K PSI) + 3 556228000
SUCTION VALVE – MISSION (15K PSI) + 3 VP1028823
SUCTION VALVE, 6 ½” PLUNGER ONLY – MACCLATCHIE (10K PSI)+ 3 512057000
SUCTION VALVE, 6 ½” PLUNGER ONLY – MISSION (10K PSI) + 3 VP1028822
11 VALVE SPRING 6 439334000
+ 12 VALVE SEAT – MACCLATCHIE + 6 300TWB039
VALVE SEAT – MISSION + 6 VP1028825
13 SUCTIION MANIFOLD (See page 27 thru 29) 1
14 O-RING (-260) 3 136236
15 SCREW 12 75A237
18 GUIDE PIN 3 300TWB652
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DRIVE PLATE 1 203OPA454
* DRIVE SCREWS 4 79LM199
* NOT SHOWN
300TWC997 Page 13
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

Drawing Ref.: 317TWB810

300TWC997 Page 14
FLUID CYLINDER ASSEMBLY – HIGH PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.

Ref.
No. Name of Part Qty. Part No.
1 CYLINDER-FLUID 1 302TWB029
2 DISCHARGE VALVE COVER – GAGE CONNECTOR (2”-1502) 1 PP1039282
* DISCHARGE VALVE COVER – GAGE CONNECTOR (2”-2002) 1 300TWC147
3 RETAINING RING 1 431640000
4 DISCHARGE VALVE RETAINER 1 304TWB205
5 D-RING 6 VP1041781
7 VALVE SPRING 6 518532000
+8 DISCHARGE VALVE – MACCLATHIE + 3 506471000
DISCHARGE VALVE – MISSION + 3 VP1005729
DISCHARGE VALVE – NOVATECH + 3 VP1005732
+9 VALVE SEAT – MACCLATCHIE + 6 511306000
VALVE SEAT – MISSION + 6 VP1005731
VALVE SEAT – NOVATECH + 6 VP1005737
10 SUCTION VALVE COVER 3 PP1039286
11 VALVE RETAINER 5 500260090
12 SUCTION VALVE SEAT RETAINER 3 PP1014014
13 PACKING GROUP (See Page 20 and 22) 3
15 PLUNGER 3 508895000
16 PLUNGER COUPLING 3 302THD092
+ 17 SUCTION VALVE – MACCLATCHIE + 3 511555000
SUCTION VALVE – MISSION + 3 VP1005730
SUCTION VALVE – NOVATECH + 3 VP1005733
18 SUCTION MANIFOLD (See page 27 thru 29) 1
19 DISCHARGE VALVE COVER – BLIND 3 304TWB147
20 SCREW 12 75A237
21 O-RING (-260) 3 136236
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DATA PLATE 1 300OPA454
* DRIVE SCREWS 4 75LM199
* NOT SHOWN

300TWC997 Page 15
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

Drawing Ref.: 315TWB810

300TWC997 Page 16
FLUID CYLINDER ASSEMBLY – MEDIUM PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.

Ref
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 1 301TWB029
2 STUFFING BOX GROUP – 4.5” (See page 21) 3 306TWC4041
STUFFING BOX GROUP – 5.0” (See page 21) 3 307TWC4041
STUFFING BOX GROUP – 5.5” (See page 21) 3 308TWC4041
3 SUCTION VALVE COVER ASSEMBLY (Includes the next 3 items) 3 200TWB2016
VALVE COVER 1 PP1039668
D-RING 2 VP1028133
4 SUCTION VALVE RETAINER 3 PP1014012
5 DISCHARGE VALVE COVER ASSEMBLY (Includes next 3 items) 2 201TWB2016
VALVE COVER 1 PP1039671
D- RING 2 VP1028127
6 DISCHARGE VALVE RETAINER 2 201TWB205
7 VALVE COVER ASSEMBLY – GAGE CONN (Includes next 4 items) 1 202TWB2016
VALVE COVER 1 PP1039672
D-RING 2 VP1028127
SEAL 1 901SH06-1
8 DISCHARGE VALVE RETAINER 1 203TWB205
+9 DISCHARGE VALVE – MACCLATCHIE + 3 561829000
DISCHARGE VALVE – MISSION + 3 VP1035028
+ 10 SUCTION VALVE – MACCLATCHIE + 3 561831000
SUCTION VALVE – MISSION + 3 VP1073690
11 VALVE SPRING 6 518532000
+ 12 VALVE SEAT – MACCLATCHIE + 6 200TWB039
VALVE SEAT – MISSION + 6 VP1073502
13 SUCTION MANIFOLD (See page 27 thru 29) 1
14 O-RING 3 25BC333
15 SCREW 12 75A237
18 GUIDE PIN 3 300TWB652
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DATA PLATE 1 300OPA454
* DRIVE SCREWS 4 79LM199
* NOT SHOWN

300TWC997 Page 17
FLUID CYLINDER ASSEMBLY – LOW PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

Drawing Ref.: 305TWB810

300TWC997 Page 18
FLUID CYLINDER ASSEMBLY – LOW PRESSURE WITH D-RING
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

(This list covers assemblies built after October 2008. For assemblies built before November 2008
refer to pages 8-13)

+ Warning: Valves and seats from Mission, Novatech and MacClathie are NOT compatible. In some
cases the parts will physically fit, but operation will result in major reductions of valve and
seat service life. Personnel in charge of valve and seat replacement must ensure that the parts
installed in a fluid end are from the same manufacturer.

Ref.
No. Name of Part Qty. Part No.
1 FLUID CYLINDER 1 300TWB029
2 STUFFING BOX GROUP – 5.5” (See Page 21) 3
STUFFING BOX GROUP – 6.0” (See Page 21) 3
STUFFING BOX GROUP – 6.5” (See Page 21) 3
3 SUCTION VALVE COVER ASSEMBLY (Includes the next 3 items) 3 300TWB2016
VALVE COVER 1 PP1039480
D-RING 2
4 RETAINER 3 PP1014013
5 VALVE COVER ASSEMBLY (Includes the next three items) 2 301TWB2016
VALVE COVER 1 PP1039674
D-RING 2 VP1028133
6 RETAINER 2 301TWB205
7 VALVE COVER ASSEMBLY (Includes next four items) 1 302TWB2016
VALVE COVER 1 PP1039675
D-RING 2 VP1028133
SEAL 1 901SH06-1
8 DISCHARGE VALVE RETAINER 1 303TWB205
+9 DISCHARGE VALVE – MACCLATCHIE + 3 512058000
DISCHARGE VALVE – MISSION + 3 VP1028824
+ 10 SUCTION VALVE – MACCLATCHIE (15K PSI) + 3 556228000
SUCTION VALVE – MISSION (15K PSI) + 3 VP1028823
SUCTION VALVE, 6 ½” PLUNGER ONLY – MACCLATCHIE (10K PSI)+ 3 512057000
SUCTION VALVE, 6 ½” PLUNGER ONLY – MISSION (10K PSI) + 3 VP1028822
11 VALVE SPRING 6 439334000
+ 12 VALVE SEAT – MACCLATCHIE + 6 300TWB039
VALVE SEAT – MISSION + 6 VP1028825
13 SUCTIION MANIFOLD (See page 27 thru 29) 1
14 O-RING (-260) 3 136236
15 SCREW 12 75A237
18 GUIDE PIN 3 300TWB652
* DISCHARGE FLANGES (See pages 24 thru 26) 1
* DRIVE PLATE 1 300OPA454
* DRIVE SCREWS 4 79LM199
* NOT SHOWN

300TWC997 Page 19
3¾” HIGH PRESSURE PACKING GROUP
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

306TWC810

3¾” HIGH PRESSURE HEADER RING TYPE PACKING GROUP

Ref. GRP-PACKING
No. Description Qty. Part No.

1 GLAND 1 512061000
2 ADAPTOR, FEMALE - PEEK 1 595687000
3 PACKING-RING PTFE 1 595695000
4 HEADER RING 1 595703000
5 JUNK RING 1 300TWC317
6 POLY-PAK SEAL 1 60AM71
7 GLAND 1 457434000
* WARNING LABEL 1 596791000
* NOT SHOWN

300TWC997 Page 20
STUFFING BOX
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

304TWC810

STUFFING BOX GROUPS – MEDIUM PRESSURE

Size 4-1/2” 5” 5-1/2”


Group Part 306TWC4041 307TWC4041 308TWC4041
Ref.
No. Description Qty. Part No. Part No. Part No.
1 PLUNGER 1 207OPB038 208OPB038 209OPB038
2 PLUNGER COUPLING, Includes 1 342-C-76 342-C77 342-C77
SCREW 2 2009617 2009617 75P79
3 PACKING GROUP (See Page 18) 1 300TWC4060 301TWC4060 302TWC4060
4 STUFFING BOX 1 301TWB014 302TWB014 303TWB014
5 GLAND 1 310TWB008 311TWB008 312TWB008
6 PLUG 5 64AC2 64AC2 64AC2
7 SLEEVE 1 300TWB571 301TWB517 302TWB571

NEW STYLE STUFFING BOX GROUPS – LOW PRESSURE

Size 5-1/2” 6” 6-1/2”


Group Part 309TWC4041 310TWC4041 311TWC4041
Ref.
No. Description Qty. Part No. Part No. Part No.
1 PLUNGER (PUMP) 1 209OPB038 211OPB038 157PN001
2 COUPLING-PLGR 1 342-C-77 342-C-77 342-C-77
INCLUDES SCREWS 2 2009617 2009617 2009617
3 GRP-PACKING (See page 16) 1 303TWC4060 304TWC4060 305TWC4060
4 BOX STUFFING 1 304TWB014 305TWB014 300TWB014
5 GLAND 1 312TWB008 313TWB008 314TWB008
6 PLUG 5 64AC2 64AC2 64AC2
7 SLEEVE 1 303TWB517 304TWB517 305TWB571

300TWC997 Page 21
PACKING GROUPS
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

305TWC810

MEDIUM PRESSURE HEADER RING TYPE PACKING GROUPS

Size 4½” 5” 5½”


Ref.
No. Description Qty. Part No. Part No. Part. No.

1 SEAL 1 60AM73 60AM74 60AM75


2 BRONZE SPACER 1 301TWC144 302TWC144 303TWC144
3 PEEK FEMALE ADAPTER 1 595688000 595689000 595690000
4 TEFLON PRESSURE RING 1 595696000 595697000 595698000
5 HNBR HEADER RING 1 595704000 595705000 595706000
6 JUNK RING 1 302TWC317 303TWC317 304TWC317
7 SLEEVE 1 300TWB571 301TWB571 302TWB571
8 RING (O-RING) 2 901SH05-364 901SH05-364 901SH05-364
9 RING-BACK UP 2 25BC667 25BC667 25BC667

LOW PRESSURE HEADER RING TYPE PACKING GROUPS

Size 5½” 6” 6½”


Ref.
No. Description Qty. Part No. Part No. Part No.

1 SEAL 1 60AM75 60AM76 60AM77


2 BRONZE SPACER 1 303TWC144 304TWC144 305TWC144
3 PEEK FEMALE ADAPTER 1 595690000 595691000 595692000
4 TEFLON PRESSURE RING 1 595698000 595699000 595700000
5 HNBR HEADER RING 1 595706000 595707000 595708000
6 JUNK RING 1 304TWC317 305TWC317 306TWC317
7 SLEEVE 1 303TWB571 304TWB571 305TWB571
8 RING (O-RING) 2 901SH05-368 901SH05-368 901SH05-368
9 RING-BACK UP 2 25BC668 25BC668 25BC668

300TWC997 Page 22
LUBE PIPING GROUP
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

302TWC810

Ref.
No. Name of Part Qty. Part No.

1 UNION-ROTARY 1 200TWD586
2 HOSE ASSEMBLY 1 1025T09
3 ADAPTOR 2 29Z214
4 CROSS 1 64R18
5 HOSE ASSEMBLY 3 30031008
6 NIPPLE 3 63H2G
8 ADAPTOR 1 119333
9 ELBOW 2 64C6
10 PLUG 3 64AA5
11 MANIFOLD-OIL 1 201TWD116
12 REDUCER PIPE 1 64N7
13 ADAPTOR 6 29Z242
14 PLUG 1 64A8
15 ELBOW PIPE 2 64C5
16 NIPPLE-PIPE 2 63G2
17 ELBOW 2 64D10
18 HOSE ASSEMBLY, Includes next three items 1 1025T10
HOSE 1 122406
ADAPTOR-SWIVEL 1 119782
COUPLING 1 119795
19 PLUG 1 64A6
20 COUPLING-PIPE 1 64BK6

300TWC997 Page 23
DISCHARGE FLANGE ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

DISCHARGE PORT BUSHINGS & O-RINGS ASSEMBLY

(Used on all fluid ends)

405TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000

BLIND DISCHARGE FLANGE ASSEMBLY

405TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000
4 Plug 1 403404090
5 Wing Nut 1 403403000
300TWC997 Page 24
DISCHARGE FLANGE ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

2” 1502 FEMALE DISCHARGE FLANGE ASSEMBLY

402TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000
4 2” 1502 Female Treating Adapter 1 479197090
5 Wing Nut 1 403403000

3” 1502 FEMALE DISCHARGE FLANGE ASSEMBLY

403TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000
4 Plug 1 520915090
5 Wing Nut 1 4034030

300TWC997 Page 25
DISCHARGE FLANGE ASSEMBLY
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

2” 2002 FEMALE DISCHARGE FLANGE ASSEMBLY

404TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000
4 2” 1502 Female Treating Adapter 1 PP1001852
5 Wing Nut 1 403403000

3” 2002 FEMALE DISCHARGE FLANGE ASSEMBLY

405TWC4038
Ref.
No. Name of Part Qty Part No .
1 Port Bushing 1 403400090
2 O-Ring 2 169828
3 Backup Ring (For item 2) 2 429003000
4 Plug 1 PP1027503
5 Wing Nut 1 403403000

300TWC997 Page 26
SUCTION MANIFOLDS
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

LOW PRESSURE
Ref.
No. Name of Part Qty Part No .
1 Suction Manifold 1 300TWB069

LOW PRESSURE
Ref.
No. Name of Part Qty Part No .
1 Suction Manifold 1 301TWB069
* Wing Nut – Cleanout 2 64EB875
* Plug – Cleanout 2 64EB876
* O-Ring – Cleanout 2 124642
* Not Shown

300TWC997 Page 27
SUCTION MANIFOLDS
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

LOW PRESSURE
Ref.
No. Name of Part Qty Part No .
1 Suction Manifold 1 PP1007655
* Wing Nut – Cleanout 2 64EB875
* Plug – Cleanout 2 64EB876
* O-Ring – Cleanout 2 124642
* Not Shown

HIGH PRESSURE / MEDIUM PRESSURE

Ref.
No. Name of Part Qty Part No .
1 Suction Manifold 1 PP1007656
* Wing Nut – Cleanout 2 64EB875
* Plug – Cleanout 2 64EB876
* O-Ring – Cleanout 2 124642
* Not Shown

300TWC997 Page 28
SUCTION MANIFOLD
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

HIGH PRESSURE / MEDIUM PRESSURE


Ref.
No. Name of Part Qty Part No .
1 Suction Manifold 1 302TWB069
* Wing Nut – Cleanout 2 64EB875
* Plug – Cleanout 2 64EB876
* O-Ring – Cleanout 2 124642
* Not Shown

300TWC997 Page 29
FLUID END SERVICE TOOLS
Order by Part Number and Description. Reference Numbers are shown for your convenience only.

Ref.
No. Name of Part Qty Part No .
1 Packing Nut Wrench 1 300TWC933
2 Spring Depressor 1 300TWC074
3 3” Hex Wrench 1 342-A-89
4 Slide Hammer Wrench 1 590PN006
5 Seat Puller Tool Kit (Select from 3 size options below) 1

HP (3 ¾” Plunger with 511306000 Seat) Valve Seat Puller Kit


Complete 3 ¾” Valve Seat Puller Kit 1 402THD6031
Seat Puller Jack Assembly (Included) 1 102014
Puller Head Assembly (Included) 1 PP1062146
Tool Box (Included) 1 H-400

MP (4 ½”, 5”, & 5 ½” Plunger with 200TWB039 Seat) Valve Seat Puller Kit
Complete 4 ½ - 5 ½” Valve Seat Puller Kit 1 403THD6031
Seat Puller Jack Assembly (Included) 1 102014
Puller Head Assembly (Included) 1 PP1049189
Tool Box (Included) 1 H-400

LP (5 ½”, 6”, & 6 ½” Plunger with 300TWB039 Seat) Valve Seat Puller Kit
Complete 5 ½ - 6 ½” Valve Seat Puller Kit 1 405THD6031
Seat Puller Jack Assembly (Included) 1 102014
Puller Head Assembly (Included) 1 PP1049190
Tool Box (Included) 1 H-400

300TWC997 Page 30
GARDNER DENVER UNIT RECORD

The following unit identification plate is provided as a convenience to you, our valued
Gardner Denver customer. Please take the time to copy all the information from the
actual nameplate of your unit. The model number, date manufactured and serial number
will be required when contacting the company or your distributor for information or
replacement parts.

200OPA496
(Ref. Drawing)

北京 西安

信德迈科技(北京)有限公司CNMEC Technology 西安嘉岳自动化技术有限公司Garye Automation
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邮编:100029  邮编:710016
电话:010-8428 2935 13910962635 电话:029 - 8610 8648  15319759129
传真:010-8428 8762 传真:029 - 8610 6806   
主页://www.cnmec.biz 主页:http://www.garye.cn
电子邮件:sales@cnmec.biz 电子邮件: sales@garye.cn

300TWC997 Page 31

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