INDEX 1

A Air Conditioning
Diagnosis
Abbreviations and Their Meanings ..................... 0-17 Compressor Control Circuit (4.3L) ........... 6-1555
Accelerator Controls Compressor Control Circuit
Cable Replacement (4.3L) .......................... 6-1605 (5.0L, 5.7L) ................................... 6-2108
Cable Replacement (5.0L, 5.7L) ................. 6-2157 Compressor Control Circuit (7.4L) ........... 6-3280
Cable Replacement (6.5L-L57) ................... 6-2538 Request Circuit (6.5L-L57) ...................... 6-2509
Cable Replacement (7.4L) .......................... 6-3327 Request Circuit (6.5L-L65) ...................... 6-2819
Pedal Replacement (4.3L) .......................... 6-1610 Air Spring Inspection ......................................... 3-47
Pedal Replacement (5.OL, 5.7L) ................. 6-2163 Air Spring Replacement .................................... 3-50
Pedal Replacement (6.5L-L57) ................... 6-2540 Alarm Switch Replacement .............................. 5-108
Pedal Replacement (7.4L) .......................... 6-3329 * Alignment
Accelerator Pedal Position Checking Frame Alignment .......................... 8-361
Module Replacement (6.5L-L65) ................. 6-2838 Antilock Brake System
Accelerator Pedal Position Module Bleed Procedure .......................................... 5-356
Replacement (6.5L-L57) ................ 6-2537 BPMV Hydraulic Flow Chart ......................... 5-215
Accessory Brackets Brake Pressure Modulator Valve
Replacement (6.5L) .............. 6.549, 6-553 Replacement .................................. 5-358
Accessory Brackets Component Locations ........................ 5.227, 5-229
Replacement (7.4L) .............. 6.780, 6-782 Component Views ........................................ 5-231
Accessory Installation (6.5L) ............................ 6-739 Connector End Views .................................. 5-236
Accessory Mounting Brackets Description
Replacement (5.0L, 5.7L) ..... 6.305, 6-308
Abbreviations and Definitions .................... 5-364
Accessory Removal (6.5L) ............................... 6-648
ABS System ............................................. 5-365
Adjustment
ABS System Operation ............................. 5-365
Backlash Adjustment Basic Knowledge Required ....................... 5-364
Rear Drive Axle .......................................... 4-57
General .................................................... 5-364
ParWNeutral Position Switch Service Precautions .................................. 5-364
Automatic Transmission .4L80-E ............. 7-346
Diagnosis
Pinion Depth Adjustment
ABS Indicator Off No DTC Set ....... 5.346. 5-349
Rear Drive Axle .......................................... 4-49
ABS Indicator On No DTC Set ....... 5.352. 5-354
Pitman Shaft Over-Center Preload .
Power Steering .................2.56. 2-57. 2-58 Clearing DiagnosticTrouble
Codes ............................................. 5-238
Shift Cable
Diagnostic System Check .............. 5.241. 5-244
Automatic Transmission .4L80-E ............. 7-341
Displaying DiagnosticTrouble
Shift Indicator (Tilt Column) .......................... 2-147
Codes ............................................. 5-238
Steering Gear .Power .......................... 2.39, 2-40 DTC List ................................................... 5-246
Wheel Bearing Adjustment lntermittents and Poor Connections .......... 5-238
Rear Drive Axle ................................. 4.74, 4-76 Scan Tool Diagnostics .............................. 5-238
Worm Thrust Bearing Preload . Self-Diagnostics ........................................ 5-238
Power Steering ........................ 2.51, 2-52
Electronic Brake Control Module
Air Cleaner Replacement .................................. 5-357
Assembly Replacement (4.3L) .................... 6-1667 Group Numbers, Service Parts ..................... 5-214
Assembly Replacement Schematic
(5.0L, 5.7L) ................................... 6-2227
ABS Schematic Icons ............................... 5-219
Assembly Replacement (7.4L) .................... 6-3381
ABS Schematic References ...................... 5-219
Element Replacement (4.3L) ...................... 6-1666
Schematics ....................................... 5.220, 5-224
Element Replacement
Special Tools ............................................... 5-367
(5.0L, 5.7L) ................................... 6-2227
Element Replacement Specifications
(6.5L-L57) ..................................... 6-2577 Fastener Tightening .................................. 5-214
Element Replacement (7.4L) ...................... 6-3380 Tube Adapter Replacement .......................... 5-362
Intake Duct Replacement (4.3L) ................. 6-1668 Wheel Speed Sensor
Intake Duct Replacement Replacement ........................ 5.360, 5-361
(5.OL, 5.7L) ................................... 6-2229 Anti-Theft' Labeling ............................................ 0-11
Intake Duct Replacement (7.4L) ................. 6-3383 Arrows and Symbols, Description ........................ 0-4
Outlet Duct Replacement (4.3L) ................. 6-1669 Audible Wamings
Outlet Duct Replacement Diagnosis
(5.0L, 5.7L) ................................... 6-2229 Chime Always On ..................................... 8-325
Outlet Duct Replacement (7.4L) ................. 6-3384 Chime Inoperative ..................................... 8-325
2 INDEX
Audible Warnings (cont.) Automatic Transmission . 4L80-E (cont.)
Diagnosis (cont.) Diagnosis (cont.)
Fasten Safety Belt Chime Always On ....... 8-325 Harsh Shifts ............................................. 7-336
Lights On Chime Inoperative .................... 8-326 High Line Pressure ................................... 7-320
Auto Trans Shift Lock Control Inaccurate Shift Points .............................. 7-335
Assemble (Tilt Column) ................................ 2-179 inadequate Lubrication .............................. 7-321
Description (Tilt Column) .............................. 2-216 Inadequate Lubrication at Low Line
Disassemble (Tilt Column) Off-Vehicle .......... 2-178 or Heavy Loads .............................. 7-321
Schematics Incorrect TCC Apply or Release ............... 7-332
Steering Wheel/Column . Tilt .................... 2-136 Line Pressure Check Procedure ............... 7-304
Automatic Transmission . 4L80-E Loss of Drive ............................................ 7-323
Accumulator Housing Replacement .............. 7-355 ; Loss of Power .......................................... 7-321
Component Location .................................... 7-385 Low Line Pressure .................................... 7-322
Component Location Table ................... 7.54, 7-56 NO D2 to D1 ............................................ 7-338
Connector End Views .................................... 7-59 NO D3 to D2 ............................................ 7-338
Control Valve Body Replacement ................. 7-366 No Diagnostic Link Connector Data .......... 7-221
Description No Engine Braking - D1 ........................... 7-326
Adapt Function ......................................... 7-379 No Engine Braking - D2 ........................... 7-326
Component and System Description ......... 7-379 No Engine Braking - D3 ........................... 7-328
Definitions and Abbreviations .................... 7-376 No First Gear - D1 ................................... 7-325
Electronic Component ............................. 7-380 No First Gear - D2 ................................... 7-326
General Description .................................. 7-379 No First Gear - D3 ................................... 7-327
General Information .................................. 7-376 No First Gear - D4 ................................... 7-328
Identification Information ........................... 7-378 No Fourth Gear - D4 ................................ 7-330
Diagnosis No Gear Selection .................................... 7-323
Case Extension Bearing/Seal Failed ......... 7-335 No Malfunction Indicator Lamp .................. 7-218
Case Porosity Repair ................................ 7-313 No Overrun Braking - D1 .......................... 7-325
Clutch Plate .............................................. 7-310 No Overrun Braking - D2 .......................... 7-326
Converter Ballooning ................................. 7-332 No Overrun Braking - 0 3 .......................... 7-327
Delayed Shift 1 to 2 .................................. 7-338 No Park .................................................... 7-324
Difficult to Shift Out of Park ...................... 7-324 No Reverse .............................................. 7-325
Does Not Stay in Park ............................. 7-324 No Second Gear - D1 .............................. 7-325
Engine Coolant in Transmission ................ 7-310 No Second Gear - D2 .............................. 7-326
Engine Stall .............................................. 7-333 No Second Gear - D3 .............................. 7-327
Engine Stall in Neutral .............................. 7-321 No Second Gear - D4 .............................. 7-329
Engine Starts in Gear ............................... No Second Gear Engine Braking - D2 ...... 7-327
7-322
NO TCC Apply .......................................... 7-331
Erratic Shift Quality ................................... 7-335
No Third Gear - D3 .................................. 7-327
First and Fourth Gear Only . D4 ..............7-329
No Third Gear - D4 .................................. 7-330
First and Second Gear Only . D4 ............. 7-328 No Torque in Reverse and Third .............. 7-321
First Gear Only . D4 ................................ 7-328 No Torque in Second Gear ...................... 7-334
Fluid Foaming ........................................... 7-333 No Torque Multiplication ........................... 7-333
Fluid Leak ................................................ 7-310 Noise ........................................................ 7-333
Case Extension .............................. 7-339 Noise and Vibration Analysis .................... 7-309
Cooler Connector ............................ 7-339
Oil Cooler Flow Test ................................. 7-317
Electrical Connector ........................ 7-339
Fill Tube ......................................... 7-339 Oil Out the Vent Tube .............................. 7-334
Line Pressure Plug ......................... 7-340 On-Board Diagnostic System Check ......... 7-216
Manual Shaft .................................. 7-339 Overheating .............................................. 7-322
Oil Pan ........................................... 7-338 Overheating at WOT ................................. 7-322
Output Shaft Seal ........................... 7-340 Remains in Park ....................................... 7-324
Pump Body Seal ............................ 7-340 Road Test Procedure ............................... 7-305
Vehicle Speed Sensor .................... 7-340 Second and Third Gear Only - D4 ............ 7-328
Forward Motion in Neutral ........................ 7-321 Second Gear Only - 0 4 ............................ 7-328
Fourth Gear Starts .................................... 7-334 Second Gear Starts .................................. 7-334
Functional Test Procedure .......................... 7-39 Shift Lever Indicates Wrong Gear ............. 7-323
Harsh Shift 3 to 4 ..................................... 7-336 Shift Solenoid Leak Test ........................... 7-316
Harsh Shift 4 to 3 ..................................... 7-336 Slipping TCC ............................................ 7-331
Harsh Shift D to R ................................... 7-336 Soft Shift 2 to 1 ........................................ 7-337
Harsh Shift 0 4 to 03, D2, or D1 .............. 7-336 Soft Shift 2 to 3 ........................................ 7-337
INDEX 3
Automatic Transmission .4L80-E (cont.) Automatic Transmission .4L80-E (cont.)
Diagnosis (cont.) Specifications (cont.)
Soft Shift 3 to 2 ........................................ 7-337 Shift Speed ................................................ 7-36
Soft Shift D 3 to 02 ................................... 7-338 Tech 2 Data Value
Soft Shift into R ........................................ 7-337 Examples ....................... 7.20, 7.22. 7-24
Soft Shift R to D ...................................... 7-337 Temperature vs Resistance ........................ 7-18
Soft Shifts ................................................ 7-337 Transmission Scan Tool Data Definitions .......7-25
Soft TCC Apply ........................................ 7-331 Torque Converter Clutch Valve and Spring
Symptom Diagnosis .................................. 7-318 Replacement .................................. 7-355
TCC Stuck On .......................................... 7-332 Vehicle Speed Sensor Replacement ............. 7-351
Third and Fourth Gear Only . D4 ............. 7-329 Vent Hose Replacement .............................. 7-365
Third Gear Starts ...................................... 7-334 Axle Identification-Rear ...................................... 0-10
Torque Converter ...................................... 7-308 Axle Replacement
Torque Converter Vibration Test ............... 7-309 Rear Drive Axle .................................... 4.60. 4-61
Transmission Fluid Checking Axle Replacement. Front ................................... 3-60
Procedure ....................................... 7-303
Transmission Fluid Temperature Valve
Position Switch Resistance Check ..... 7-315 B
Transmission Slips .................................... 7-335 Balance Shaft
Vibration ................................................... 7-333 Bearing and/or Bushing
Wiring Harness Check .............................. 7-313 Installation (4.31) ............................ 6-188
Electrical Connector ..................................... 7-384 Bearing and/or Bushing
Electronic Component Views .......................... 7-58 Removal (4.3L) ............................... 6-187
Filler Tube and Seal Bearing and/or Bushing
Replacement ....7.347, 7.348.7.349. 7-350 Replacement (4.3L) ........................ 6-100
Fluid/Filter Changing .................................... 7-346 Clean and Inspect (4.3L) .............................. 6-187
Forward Servo Replacement ........................ 7-361 Installation (4.3L) ......................................... 6-230
Internal Connector End Views ........................ 7-60 Removal (4.3L) ............................................ 6-150
Mount Replacement ..................................... 7-369 Replacement (4.3L) ........................................ 6-99
Oil Cooler Flushing ...................................... 7-375 Balancing Tires and Wheels ............................ 0-115
Oil Cooler Line Replacement ....................... 7-362 Ball Joint Replacement, Lower Front
Park Lock Pawl and Actuator Suspension ....................................... 3-40
Replacement .................................. 7-352 Ball Joint Replacement, Upper Front
Park/Neutral Position Switch Suspension ....................................... 3-38
Adjustment ..................................... 7-346 Ball Joint Wear Check, Front Suspension .......... 3-28
Park/Neutral Position Switch Battery
Replacement .................................. 7-344 Battery Charge Low or Completely
Pressure Regulator Replacement ................. 7-353 Discharged ................................... 6-1116
Replacement ................................................ 7-370 Cable Replacement .................................. 6-1112
Reverse Servo Replacement ........................ 7-357 Charging ................................................... 6-1114
Schematic Common Causes of Failure ........................ 6-1087
Icon Table .................................................. 7-41 Description ................................................. 6-1169
Reference Table ......................................... 7-41 Electrical Drain/Parasitic Load .................... 6-1093
Hydrometer Displays Dark
Schematic Locations ................. 7.42. 7.46. 7-50
or Yellow Dot ............................... 6-1095
Shift Cable Adjustment ................................. 7-341 Is Undercharged or Overcharge ....... 6-1095, 6-1096
Shift Cable Replacement .............................. 7-342 Jump Starting in Case of
Special Tools ............................................... 7-415 Emergency .................................. 6-1118
Specifications Replacement ............................................. 6-1117
Component Resistance ............................... 7-38 Tray Replacement .................................... 6-1120
Diagnostic Trouble Code (DTC)
Identification ..................... 7.28. 7-31 7-33
Fastener Tightening ...........................
.
7-18. 7-19
Visual Inspection ........................................
Battery Usage Specifications .........................
Bleed Procedure-Antilock Brake System .......... 5-356
6-1087
6-1066

Fluid Capacity ............................................ 7-35 Boost Sensor Replacement (6.5L-L65) ........... 6-2873
General ...................................................... 7-35 Brake Adjustment. Drum .................................. 5-159
Line Pressure ............................................ 7-37 Brake Backing Plate Replacement ...................5-154
Range Reference ....................................... 7-35 Brake Booster Overhaul.
Range Signal ............................................. 7-37 Hydraulic ............................. 5-102. 5-105
Shift Solenoid Valve State Brake Booster Push Rod Gauging
and Gear Ratio ................................ 7-36 Procedure ....................................... 5-109
4 INDEX
Brake Booster Replacement. Camshaft (cont.)
Hydraulic ................................. 5.95. 5-99 Camshaft and Bearings Clean
Brake Caliper and Inspect (7.4L) .......................... 6-926
Inspection .................................................... 5-135 Installation (4.3L) ......................................... 6-229
Mounting Plate Replacement ........................ 5-140 Installation (5.0L, 5.7L) ................................. 6-472
Overhaul ........................................... 5-136, 5-137 Installation (6.5L) ......................................... 6-718
Replacement ..................................... 5-125, 5-127 Installation (7.4L) ......................................... 6-970
Brake Caliper and Anchor Plate Removal (4.3L) ............................................ 6-151
Wear Adjustment ......... 5-130, 5-132, 5-134 Removal (5.0L, 5.7L) ................................... 6-400
Brake Combination Valve Removal (6.5L) ............................................ 6-671
Description ..................................... 5-112 Removal (7.4L) ............................................ 6-894
Brake Combination Valve Replacement ............. 5-81 Replacement (4.3L) ...................................... 6-100
Brake Drum Replacement (5.0L, 5.7L) ............................. 6-354
Inspection .................................................... 5-148 Replacement (6.5L) ...................................... 6-630
Refinishing ................................................... 5-148 Replacement (7.4L) ...................................... 6-845
Replacement ................................................ 5-148 Camshaft Position Sensor
Brake Lining Replacement, Replacement (4.3L) ....................... 6-1657
Drum Brakes .................................. 5-150 Camshaft Position Sensor
Brake Pad Inspection ........................... 5-122, 5-123 Replacement (5.0L, 5.7L) ..............6-2217
Brake Pads Replacement ................................ 5-124 Camshaft Position Sensor
Brake Pedal Replacement ...... 5-70, 5-72, 5-75, 5-79 Replacement (7.4L) ....................... 6-3371
Brake Pedal Travel Camshaft Retard Off set
Hydraulic Brakes ............................................ 5-32 Adjustment (5.0L, 5.7L) .................6-2172
Brake Rotor Replacement ............................... 5-141 Camshaft Retard Offset
Brake Shoe Inspection, Drum Brakes .............. 5-149 Adjustment (7.4L) ......................... 6-3332
Brake System Diagnosis Caster Adjustment, Front ................................... 3-16
Hydraulic Brakes ............................................ 5-34 Catalytic Converter
Brake System Testing Replacement .................... 6-3429. 6-3430
Hydraulic Brakes ....................... ................. 5-33 Caution. Notice and Important,
Brake Warning System Definition of ........................................... 3
Schematics ............................................. 5-7, 5-10 CDR Valve and Hoses
Replacement (6.5L-L57) ................ 6-2576
Brakes Drag ...................................................... 5-48
Charging System
Bushing Replacement
Circuit Description ...................................... 6-1172
Spring
Charging System Check ................................ 6-1086
Rear Suspension ........................................ 3-71
Charging System Description ......................... 6-1171

c
Clutch
Assembly Replacement ................................ 7-427
Cable Replacement Concentric Slave Cylinder ............................ 7-429
Accelerator Controls (4.3L) ......................... 6-1605 Description
Accelerator Controls (5.0L, 5.7L) ................6-2157 Clutch Driven Members ............................ 7-430
Accelerator Controls (6.5L-L57) ..................6-2538 Clutch Driving Members ............................ 7-430
Clutch Operating Members ....................... 7-430
Accelerator Controls (7.4L) ......................... 6-3327
Diagnosis
Camber Adjustment, Front ................................. 3-18
Actuator Fluid Leaks ................................. 7-420
Camshaft
Does Not Disengage ................................ 7-418
Bearing lnstallaticn (4.3L) ............................. 6-184
Grabbing (Chattering) ............................... 7-419
Bearing Instal!ation (5.0L, 5.7L) .................... 6-431 Master Cylinder Fluid Leaks ..................... 7-420
Bearing Installation (6.5L) ............................. 6-706 Noisy ........................................................ 7-419
Bearing Installation (7.4L) ............................. 6-928 Pedal Hard to Push .................................. 7-419
Bearing Removal (4.3Lj ................................ 6-183 Pedal Spongy ........................................... 7-420
Bearing Removal (5.0L, 5.7L) ....................... 6-430 Pedal Stays on Floor
Bearing Removal (6.5L) .............................. 6-676 (Clutch Disengaged) ....................... 7-419
Bearing Removal (7.4L) ............................... 6-925 Pedal Sticks or Binds ............................... 7-420
Camshaft and Bearings Clean Pedal Travels to Floor
and Inspect (4.3L) .......................... 6-181 (Fluid in Master Cylinder) ...............7-420
Camshaft and Bearings Ciean Preliminary Checking Procedure ...............7-418
and lnspect (5.OL, 5.7L) .................. 6-428 Rattle (Trans Click) ................................... 7-419
Camshaft and Bearings Clean Release Bearing Noisy w/Clutch
and Inspect (6.54 ........................ 6-690 ................................... 7-419
Clutch (cont.) Crankshaft (cont.)
Diagnosis (cont.) Balancer Clean and Inspect (6.5L) ............... 6-683
Slipping .................................................... 7-419 Balancer Clean and Inspect (7.4L)
Spin Down Time ....................................... 7-418 Balancer Installation (4.3L) ........................... 6-240
Unable to Select Gears ............................ 7-420 Balancer Installation (5.0L, 5.7L) .
Housing Replacement .................................. 7-426 Balancer Installation (6.5L) ..........
Hydraulic Clutch Bleeding ............................ 7-421 Balancer Installation (7.4L) ............
Master Cylinder Replacement ....................... 7-423 Balancer Removal (4.3L) .............
Pedal Replacement ...................................... 7-422 Balancer Removal (5.0L, 5.7L) ....
Special Tools ............................................... 7-430 Balancer Removal (6.5L) .............................. 6-665
Specifications Balancer Removal (7.4L) ....................
Fastener Tightening .................................. 7-418 Balancer Replacement (4.3L) .............
Start Switch Replacement ............................ 7-425 Balancer Replacement (5.OL, 5.7L) .............. 6-346
Clutch Pilot Bearing Balancer Replacement (6.5L) ....................... 6-618
Installation (5.0L, 5.7L) ................................. 6-495 Balancer Replacement (7.4L) ....................... 6-828
Installation (6.5L) ......................................... 6-738 Crankshaft and Bearings Clean
Removal (5.0L, 5.7L) ................................... 6-383 and Inspect (4.3L) .......................... 6-169
Removal (6.5L) ............................................ 6-649 Crankshaft and Bearings Clean
Coding Keys and Lock Cylinders ....................... 0-23 and Inspect (5.0L, 5.7L) ..............
Coil Springs Replacement, Front ....................... 3-48 Crankshaft and Bearings Clean
Compressor and Inspect (6.5L) .......................... 6-681
Clutch Coil and/or Pulley Rim Crankshaft and Bearings Clean
(NC - Manual) ................................. 1-45 and Inspect (7.4L) .......................... 6-906
Clutch Plate and Hub Assembly Crankshaft and Bearings
(NC - Manual) ................................. 1-42 Installation (4.3L) ............................ 6-223
Clutch Rotor and/or Bearing Crankshaft and Bearings
(NC - Manual) ................................. 1-44 Installation (5.0L, 5.7L) ................... 6-467
Control Switches (NC - Manual) .................... 1-50 Crankshaft and Bearings
Hose Assembly Replacement Installation (6.5L) .................6-707. 6-711
(NC - Manual) ........................................... 1-52 Crankshaft and Bearings
Leak Testing (NC - Manual) .......................... 1-41 Installation (7.4L) .... .................... 6-963
Pressure Relief Valve Crankshaft and Bearings
(NC - Manual) ................................. 1-49 Removal (4.3L) ............................... 6-155
Relay Replacement Crankshaft and Bearings
(NC - Manual) ................................. 1-56 Removal (5.0L, 5.7L) ...................... 6-402
Replacement (NC - Manual) ........... 1-37, 1-38, 1-39 Crankshaft and Bearings
Sealing Washers Replacement Removal (6.5L) .................... 6-675
(NC - Manual) ........................................... 1-51 Crankshaft and Bearings
Shaft Seal (A/C - Manual) ............................. 1-47 Removal (7.4L) ............................... 6-897
Condenser Replacement Crankshaft Rear Oil Seal and
(NC - Manual) ........................ 1-57, 1-58 Housing Installation (4.3L) .............. &225
Control Arm Replacement, Lower ...................... 3-47 Front Cover Oil Seal
Replacement (4.3L) .......................... 6-92
Control Arm Replacement, Upper ...................... 3-46
Conversion Table, English/Metric ......................... 0-3 Front Cover Oil Seal
Replacement (5.0L, 5.7L) ................ 6-31.7
Coolant
Front Cover Oil Seal
Heater Description ...................................... 6-1061
Replacement (7.4L) ........................ 6-833
Recovery Reservoir Replacement Front Oil Seal Replacement (6.5L) ......
(Engine Cooling) ........................... 6-1032
Position Reluctor Ring
Coolant Heater Replacement (4.3L) ..............
Replacement (Engine Cooling) ...................6-1059 Position Reluctor Ring
Cooling Fan-Engine Replacement (5.0L75.7L) ................ 6-350
Auxiliary is Inoperative ...... 6-1016, 6-1017, 6-1019 Position Reluctor Ring
Auxiliary Runs Continuously ............. 6-1021, 6-1022 Replacement (7.4L) ........................ 6-838
Cooling System Draining and Filling ..............6-1029 Rear Oil Seal and Housing
Cooling System Scale Removal Installation (5.OL, 5.7L.) ...........
(Engine Cooling) ........................... 6-1030 Rear Oil Seal and Housing
Crankshaft Removal (4.3L) .......................
Balancer Clean and Inspect (4.3L) ............... 6-179 Rear Qil Seal and Housing
Balancer Clean and Inspect (5.OL, 5.7L) ......... 6-426 Removal (5.0L, 5.7L) ...
6
Crankshaft (cont.) Cylinder Head (cont.)
Rear Oii Seal and Housing Clean and Inspect (5.0L, 5.7L) ..................... 6-437
Replacement (4.3L) .............. 6-1 13. 6-1 16 Clean and Inspect (6.5L) .............................. 6-694
Rear Oil Seal and Housing Clean and Inspect (7.4L) .............................. 6-934
Replacement (5.0L, 5.7L) ....... 6-367. 6-369 Disassemble (4.3L) ...................................... 6-192
Rear Oil Seal Installation (6.5L) ................... 6-714 Disassemble (5.0L, 5.7L) ............................. 6-437
Rear Oil Seal Removal (6.5L) ...................... 6-674 Disassemble (6.5L) ...................................... 6-693
Rear Oil Seal Removal (7.4L) ...................... 6-897 Disassemble (7.4L) ...................................... 6-933
Rear Oil Seal Replacement (6.5L) ................6-634 Installation (4.3L) ............................... 6-243, 6-246
Rear Oil Seal Replacement (7.4L) ................ 6-863 Installation (5.0L, 5.7L) ...................... 6-481, 6-483
Crankshaft Position Sensor Installation (6.5L) ......................................... 6-720
Replacement (4.3L) ....................... 6-1655 Installation (7.4L) ............................... 6-977, 6-978
Crankshaft Position Sensor Removal (4.3L) ................................. 6-138, 6-141
Replacement (5.0L, 5.7L) .............. 6-2215 Removal (5.0L, 5.7L) ......................... 6-391, 6-392
Crankshaft Position Sensor Removal (6.5L) ............................................ 6-669
Replacement (6.5L-L57) ................ 6-2567 Removal (7.4L) ................................. 6-887, 6-888
Crankshaft Position Sensor Replacement (4.3L) ............................... 6-82, 6-86
Replacement (6.5L-L65) ................ 6-2865
Replacement (5.0L, 5.71) ..................6-343, 6-344
Crankshaft Position Sensor Replacement (6.5L) ........................... 6-594, 6-602
Replacement (7.4L) ....................... 6-3369
Replacement (7.4L) ........................... 6-816, 6-822
Crankshaft Position System Variation
Learn Procedure (4.3L) ................. 6-1591
Crankshaft Position System Variation D
Learn Procedure (5.0L, 5.7L) ........ 6-2144 Data Link Communications
Crankshaft Position System Variation Component Views ................................. 8-11. 8-13
Learn Procedure (7.4L) .................6-3316
Components ............................................. 8.8. 8-9
Crankshaft Rear Oil Seal
Connector End Views .................................... 8-15
Installation (7.4L) ............................ 6-967
Description
Crossmember Replacement.
Front Suspension ............................. 3-29 Operation ................................................... 8-21
Cruise Control Diagnosis
Cable Replacement ...................................... 8-356 Scan Tool Does Not Communicate
with Components .............................. 8-16
Component Locations ................................... 8-345
Scan Tool Does Not Communicate
Component Views ........................................ 8-346
with EBCM ....................................... 8-17
Connector End Views .................................. 8-350
Scan Tool Does Not Communicate
Description with TCM ......................................... 8-20
System Circuit ......................................... 8-359 Scan Tool Does Not Communicate
Diagnosis with VCMiPCM ................................. 8-19
Cruise Control Cable ................................ 8-355 System Check ............................................ 8-16
Does Not Resume. Accelerate. Schematic Icons .............................................. 8-5
or Tap Up or Down ........................ 8-355 Schematic References ..................................... 8-5
Does Not Set or Accelerate ........,.. 8-352. 8-355 Data Link Connector (DLC)
System Check .......................................... 8-351 Schematics ............................................... 8-6, 8-7
Schematic Decimal and Metric Equivalents .......................... 0-3
Icons ........................................................ 8-342 Definition of Caution, Notice and important ............ 3
References ............................................... 8-342 Description of Arrows and Symbols ..................... 0-4
Schematics .................................................. 8-343 Diagnosis
Special Tools ............................................... 8-360 Front Wheel Shimmy ....................................... 3-8
Cylinder Boring and Honing (4.3L) ................... 6-161 Low or Uneven Trim Height ........................... 3-13
Cylinder Boring and Honing (5.0L, 5.7L) .......... 6-408 Noise - Front Suspension ................................ 3-6
Cylinder Boring and Honing (6.5L) ................... 6-679 Poor Directional Stability .................................. 3-6
Cylinder Boring and Honing (7.4L) ................... 6-905 Spring Breakage .............................................. 3-8
Cylinder Head Spring Noise, Suspension ................................ 3-8
Assemble (4.3L) ........................................... 6-197 Spring Sags or Bottom .................................... 3-8
Assemble (5.OL, 5.7L) .................................. 6-444 Strategy Based Diagnosis .............................. 0-29
Assemble (6.5L) ........................................... 6-697 Tire Wear, Abnormal or Excessive ........ 3-3, 3-4, 3-5
Assemble (7.4L) ........................................... 6-939 Wheel Bearings ............................................... 3-9
Clean and Inspect (4.3L) .............................. 6-193 Diagnostic Work Sheets ...................................... 0-5
 . . -.

INDEX 7
Disc Brakes Drive Belt (cont.)
Brake Caliper Tensioner Replacement (6.5L) ..................... 6-545
Inspection ................................................. 5-135 Tensioner Replacement (7.4L) ..................... 6-777
Replacement .................................. 5-125, 5-127 Drive Belt Tension Specifications ....................... 0-31
Brake Caliper and Anchor Plate Drum Brake Adjustment .................................. 5-159
Wear Adjustment ......... 5-130, 5-132, 5-134 Drum Brakes
Brake Rotor Replacement ............................ 5-141 Specifications
Description ........................................ 5-145, 5-146 Component ............................................... 5-148
Diagnosis Fastener Tightening .................................. 5-148
Brake Rotor Lateral Runout Check ........... 5-121 System Description ...................................... 5-159
Brake Rotor Thickness Variation Check ....... 5-121 Drum/Rotor Imbalance ....................................... 0-84
Brake Rotor Tolerance .............................. 5-1'21 DTC 21 ........................................................... 7-224
Refinishing Brake Rotors DTC 22 ........................................................... 7-227
Brake RotorRefinishing ............................. 5-143 DTC 24 ........................................................... 7-230
Special Tools ............................................... 5-147 DTC 28 ........................................................... 7-234
Specifications DTC 37 ........................................................... 7-237
Brake Lathe .............................................. 5-119 DTC 38 ........................................................... 7-241
Component .................................... 5-119, 5-120 DTC 39 ........................................................... 7-243
Fastener Tightening .................................. 5-119 DTC 51 ........................................................... 7-245
Distributor DTC 52 ........................................................... 7-246
Inspection ................................................. 6-1121 DTC 53 ........................................................... 7-248
Installation (4.3L) ......................................... 6-251 DTC 58 ........................................................... 7-250
Installation (5.0L, 5.7L) ................................. 6-489 DTC 59 ........................................................... 7-253
Installation (7.4L) ......................................... 6-986 DTC 63 ........................................................... 7-256
Overhaul ................................................... 6-1122 DTC 64 ........................................................... 7-259
Removal (4.3L) ............................................ 6-136 DTC 68 ........................................................... 7-262
Removal (5.0L, 5.7L) ................................... 6-389 DTC 69 ........................................................... 7-265
Removal (7.4L) ............................................ 6-881 DTC 71 ........................................................... 7-267
Replacement ............................................. 6-1127 DTC 72 ........................................................... 7-270
Drain Cock DTC 73 ........................................................... 7-274
Replacement (Engine Cooling) ................... 6-1051 DTC 74 ........................................................... 7-277
Draining and Filling Cooling System DTC 75 ........................................................... 7-280
(Engine Cooling) ........................... 6-1029 DTC 79 ........................................................... 7-283
Draining Fluids and Oil Filter DTC 81 ................ ....................................... 7-286
Removal (4.3L) ............................... 6-128 DTC 82 ........................................................... 7-289
Draining Fluids and Oil Filter DTC 83 ........................................................... 7-292
Removal (5.0L, 5.7L) ...................... 6-382 DTC 85 ........................................................... 7-296
Draining Fluids and Oil Filter DTC 86 ........................................................... 7-299
Removal (7.4L) ............................... 6-873 DTC 87 ........................................................... 7-301
Drive Belt DTC C0221 .......................................... 5-248, 5-251
Diagnosis DTC C0222 .......................................... 5-254, 5-257
Chirping ........................................... 6-38, 6-764 DTC C0223 .......................................... 5-260, 5-263
Excessive Wear ............................... 6-41, 6-767 DTC C0225 .......................................... 5-266, 5-269
Falls Off .......................................... 6-40, 6-766 DTC C0226 .......................................... 5-272, 5-275
Rumbling ......................................... 6-39, 6-765 DTC C0227 .......................................... 5-278, 5-281
Squeal ............................................. 6-39, 6-765 DTC C0229 .......................................... 5-284, 5-286
Vibration ............................... 6-40, 6-527, 6-765 DTC C0235 .......................................... 5-288, 5-290
Whine .............................................. 6-39, 6-765 DTC C0236 .......................................... 5-292, 5-294
Idler Pulley Replacement (4.3L) ..................... 6-51 DTC C0237 .......................................... 5-296, 5-299
Idler Pulley Replacement (5.0L, 5.7L) ........... 6-302 DTC C0238 .......................................... 5-302, 5-304
Idler Pulley Replacement (6.5L) ................... 6-546 DTC CO241-CO254 ............................... 5-306, 5-309
Idler Pulley Replacement (7.4L) ................... 6-778 DTC C0265/C0266 ................................ 5-312, 5-315
Replacement (4.3L) ........................................ 6-48 DTC C0267or C0268 ............................ 5-318, 5-321
Replacement (5.OL, 5.7L) ............................. 6-300 DTC C0269/C0274 ................................ 5-324, 5-327
Replacement (6.5L) ...................................... 6-544 DTC CO271-C0273 ............................... 5-330, 5-331
Replacement (7.4L) ...................................... 6-776 DTC C0281 .......................................... 5-332, 5-335
Tensioner Diagnosis (7.4L) .......................... 6-767 DTC C0286 .......................................... 5-338, 5-340
Tensioner Replacement (4.3L) ....................... 6-50 DTC C0288 .......................................... 5-342, 5-344
Tensioner Replacement (5.0L, 5.7L) ............. 6-301 DTC PO101 ......................... 6-1259, 6-1789, 6-2964
8 INDEX
DTC PO102 ......................... 6.1264. 6.1794. 6-2969 DTC PO183 ..................................... 6.2376. 6-2680
DTC PO103 ......................... 6.1268. 6.1798. 6-2973 DTC PO215 ..................................... 6.2379. 6-2683
DTC PO106 ................................................... 6-1271 DTC PO216 ..................................... 6.2382. 6-2686
DTC PO106 .................................................. 6-1801 DTC PO218 ............................................. 7.62. 7-65
DTC PO107 ....................................... 6.1274. 6-2349 DTC PO219 ..................................... 6.2385. 6-2689
DTC PO107 ..................................... 6.1804. 6-2976 DTC PO220 ..................................... 6.2387. 6-2691
DTC PO108 ....................................... 6.2352. 6-2980 DTC PO221 ..................................... 6.2389. 6-2693
DTC PO108 ..................................... 6.1278. 6-1808 DTC PO222 ..................................... 6.2392. 6-2696
DTC PO112 ................................................... 6-2984 DTC PO223 ..................................... 6.2395. 6-2699
DTC PO112 .................................... 6.1282. 6.1812. DTC PO225 ..................................... 6.2398. 6-2702
6.2355. 6-2660 DTC PO226 ..................................... 6.2400. 6-2704
DTC PO113 ........................ 6.1284. 6.1814. 6.2357. DTC PO227 ..................................... 6.2403. 6-2707
6.2662. 6-2986 DTC PO228 ..................................... 6.2406. 6-2710
DTC PO117 ........................ 6.1287. 6.1817. 6.2360. DTCP0231 .......................................
I 6.2409. 6-2713
6.2665. 6-2989 DTC PO236 .................................................. 6-2716
DTC PO118 ........................ 6-1289. 6-1819. 6-2362. DTC PO237 .................................................. 6-2719
6.2667. 6-2992 DTC PO238 .................................................. 6-2722
DTC PO121 ......................... 6-1292. 6-1822. 6-2365. DTC PO251 ....................................... 6-2412. 6-2725
6.2670. 6-2995 DTC PO263 ..................................... 6-2416. 6-2729
DTC PO122 ........................ 6-1296. 6-1826. 6.2368. DTC PO266 ..................................... 6-2419. 6-2732
6.2673. 6-2999
DTC PO269 ..................................... 6-2422. 6-2735
DTC PO123 ........................ 6-1300. 6-1830. 6.2371.
6.2676. 6-3003 DTC PO272 ..................................... 6.2425. 6-2738
DTC PO125 ................................................... 6-1303
DTC PO125 ..................................... 6.1833. 6-3006
DTC PO275 .....................................
DTC PO278 .....................................
DTC PO281 .......................................
.
6.2428. 6-2741
6-2431 6-2744
6-2434. 6-2747
DTC PO131 ................................................... 6-1835
DTC PO284 ..................................... 6-2437, 6-2750
DTC PO131 ..................................... 6.1305. 6-3008
DTC PO300 ................................................... 6-1933
DTC PO132 ................................................... 6-1839
DTC PO300 ............ 6-1383, 6-2440, 6-2753, 6-3106
DTC PO132 ..................................... 6.1309. 6-3012
DTC PO301 ..................................... 6-2443, 6-2755
DTC PO133 ................................................... 6-3016
DTC PO302 ..................................... 6-2445, 6-2757
DTC PO133 ..................................... 6-1313. 6-1843
DTC PO303 ..................................... 6-2447, 6-2759
DTC PO134 ......................... 6.1318. 6.1848. 6-3021
DTC PO304 ..................................... 6-2449, 6-2761
DTC PO135 ......................... 6-1323. 6-1853. 6-3026
DTC PO305 ..................................... 6-2451, 6-2763
DTC PO137 ..................................... 6-1857. 6-3030
DTC PO306 ..................................... 6-2453, 6-2765
DTC PO138 ..................................... 6.1861. 6-3034
DTC PO140 ................................................... 6-3038 DTC PO307 ..................................... 6-2455, 6-2767
DTC PO308 ..................................... 6-2457, 6-2769
DTC PO140 .................................................. 6-1865
DTC PO141 ....................................... 6-1870. 6-3043 DTC PO325 ......................... 6-1387, 6-1937, 6-3110
DTC PO143 .................................................. 6-1327 DTC PO327 ......................... 6-1390, 6-1940, 6-3113
DTC PO144 .................................................. 6-1331 DTC PO335 ..................................... 6-2459, 6-2771
DTC PO146 .................................................. 6-1335 DTC PO336 ................................................... 6-3117
DTC PO147 .................................................. 6-1340 DTC PO336 ..................................... 6-1394, 6-1944
DTC PO151 ................................................... 6-3047 DTC PO337 ......................... 6-1397, 6-1947, 6-3120
DTC PO151 ..................................... 6.1344. 6-1874 DTC PO338 ......................... 6-1400, 6-1950, 6-3123
DTC PO152 ......................... 6-1348. 6-1878. 6-3051 DTC PO339 ......................... 6-1403, 6-1953, 6-3126
DTC PO153 ......................... 6-1352. 6-1882. 6-3055 DTC PO340 ................................................... 6-1406
DTC PO154 ......................... 6.1356. 6.1887. 6-3060 DTC PO340 ..................................... 6-1956, 6-3129
DTC PO155 ......................... 6-1361. 6-1892. 6-3065 DTC PO341 ....................................... 6-1410, 6-1960
DTC PO157 ..................................... 6-1896. 6-3069 DTC PO341 .................................................. 6-3133
DTC PO158 ................................................... 6-1900 DTC PO370 ....................................... 6-2462, 6-2774
DTC PO158 .................................................. 6-3073 DTC PO380 ......................... 6-2466, 6-2469, 6-2778
DTC PO160 ................................................... 6-1904 DTC PO401 ................................................... 6-3136
DTC PO160 .................................................. 6-3077 DTC PO401 ..................................... 6- 1413, 6-1963
DTC PO161 ..................................... 6.1909. 6-3082 DTC PO404 ......................... 6- 1416, 6-1966, 6-3139
DTC PO171 ......................... 6-1365. 6-1913. 6-3086 DTC PO405 ................................................... 6-1421
DTC PO172 ......................... 6.1370. 6.1918. 6-3091 DTC PO405 ..................................... 6-1970, 6-3143
DTC PO174 ......................... 6.1374. 6.1923. 6-3096 DTC PO420 ......................... 6-1425, 6-1974, 6-3147
DTC PO175 ......................... 6-1 379. 6-1928. 6-3101 DTC PO430 ................................................... 6-3150
DTC PO182 ..................................... 6.2374. 6-2678 DTC PO430 .................................................. 6-1977
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INDEX 9
DTC PO440 ......................... 6.1428. 6.1980. 6-3153 DTC P1121 ................................................... 6-1489
DTC PO442 ................................................... 6-1986 DTC P1121 ..................................... 6.2040. 6-3214
DTC PO442 ..................................... 6.1434. 6-3159 DTC P1122 ................................................... 6-3217
DTC PO446 ................................................... 6-3164 DTC P1122 ..................................... 6.1492. 6-2043
DTC PO446 ..................................... 6.1439. 6-1991 DTC P1125 ..................................... 6-2481, 6-2792
DTC PO452 ......................... 6-1444. 6-1996. 6-3169 DTC P1133 ................................................... 6-2046
DTC PO453 ......................... 6.1447. 6.1999. 6-3172 DTC P1133 ..................................... 6-1495, 6-3220
DTC PO461 ................................................... 6-2002 DTC P1134 ......................... 6-1500, 6-2051, 6-3225
DTC PO461 ..................................... 6.1450. 6-3175 DTC P1153 ................................................... 6-2056
DTC PO462 ................................................... 6-3178 DTC P1153 ..................................... 6-1505, 6-3230
DTC PO462 ..................................... 6.1453. 6-2005 DTC P1154 ......................... 6-1510, 6-2061, 6-3235
DTC PO463 ......................... 6.1456. 6.2007. 6-31181 DTC P1214 ..................................... 6-2483, 6-2794
DTC PO500 ......................... 6.1458. 6.2009. 6-3184 DTC P1216 ..................................... 6-2485, 6-2796
DTC PO501 ..................................... 6.2473. 6-2781 DTC P1217 ..................................... 6-2488, 6-2799
DTC PO502 ....................................................... 7-68 DTC P1218 ..................................... 6-2490, 6-2801
DTC PO503 ....................................................... 7-72 DTC P1336 ......................... 6-1515, 6-2066, 6-3240
DTC PO506 ......................... 6.1461. 6.2012. 6-3187 DTC P1345 ......................... 6-1518, 6-2069, 6-3243
DTC PO507 ................................................... 6-3890 DTC P1351 ......................... 6-1521, 6-2072, 6-3246
DTC PO507 ..................................... 6.1464. 6-2016 DTC P1361 ....................................... 6-1524, 6-3249
DTC PO560 ............................................. 7.76. 7-79 DTC P1361 .................................................. 6-2075
DTC PO567 .................................................. 6-2783 DTC P1380 ......................... 6-1527, 6-2078, 6-3252
DTC PO568 .................................................. 6-2785 DTC P1381 ................................................... 6-1529
DTC PO571 ..................................... 6.2476. 6-2787 DTC P1381 ..................................... 6-2080, 6-3254
DTC PO601 .......................... 6.1467. 6.2020. 6-3193 DTC P1404 ......................... 6-1531, 6-2082, 6-3256
DTC PO601 ..................................... 6.2479. 6-2790 DTC P1441 ....................................... 6-1534, 6-2085
DTC PO602 ....................................... 6.1469. 6-2021 DTC P1441 .................................................. 6-3259
DTC PO602 ......................... 6.2479. 6.2790. 6-3194 DTC P1508 ......................... 6-1537, 6-2088. 6-3262
DTC PO603 ....................................... 6.1471. 6-2023 DTC P1509 ................................................... 6-1540
DTC PO603 .................................................. 6-3196 DTC P1509 ..................................... 6-2092, 6-3265
DTC PO604 ....................................... 6.1473. 6-2024 DTC P1621 .............6-1543, 6-2096. 6-2492, 6-2803
DTC PO604 .................................................. 6-3198 DTC P1621 .................................................. 6-3268
DTC PO605 .......................... 6.1474. 6.2025. 6-3199 DTC P1627 ..................................... 6-2492, 6-2803
DTC PO606 ....................................... 6.2480. 6-2791 DTC P1635 ..................................... 6-2493. 6-2804
DTC PO711 ............................................. 7.82. 7-85 DTC P1641 ..................................... 6-2496. 6-2807
DTC PO712 ............................................. 7.88. 7-91 DTC P1654 ..................................... 6-2498, 6-2809
DTC PO713 ............................................. 7.94. 7-98 DTC P1656 .................................................. 6-2811
DTC PO716 ......................................... 7.102. 7-105 DTC P1810 ......................................... 7-189, 7-193
DTC PO717 ......................................... 7.109. 7-112 DTC P1811 ..................................................... 7-197
DTC PO719 ......................................... 7.115. 7-119 DTC P1860 ......................................... 7-200, 7-204
DTC PO722 .................................................... 7-122 DTC P1870 ......................................... 7-208, 7-212
DTC PO723 ..................................................... 7-126
DTC PO724 ........................................... 7.130. 7-133
DTC PO730 ......................................... 7.135. 7-138 E
DTC PO741 ......................................... 7.141. 7-144
Engine and Transmission Usage ......................... 0-9
DTC PO742 ......................................... 7.147. 7-150
Engine Block
DTC PO748 ......................................... 7.153. 7-157
Clean and Inspect (4.3L) .............................. 6-160
DTC PO751 ........................................... 7.161. 7-164
Clean and Inspect (5.0L, 5.7L) ..................... 6-407
DTC PO753 ........................................... 7.167. 7-171
DTC PO756 ......................................... 7.175. 7-178 Clean and Inspect (6.5L) .............................. 6-678
DTC PO758 ........................................... 7.181. 7-185 Clean and Inspect (7.4L) .............................. 6-903
DTC P1106 ......................... 6.1475. 6.2026. 6-3200 Plug Installation (4.3L) ................................. 6-219
DTC P1107 .................................................... 6-3203 Plug Installation (5.0L, 5.7L) ......................... 6-463
DTC PI107 ..................................... 6.1478. 6-2029 Plug Installation (6.5L) ................................. 6-705
DTC P1111 ................................................... 6-1481 Plug Installation (7.4L) ................................. 6-959
DTC P1111 ..................................... 6.2032. 6-3206 Plug Removal (4.3L) .................................... 6-156
DTC P1112 ......................... 6.1483. 6.2034. 6-3208 Plug Removal (5.0L,5.7L) ........................... 6-404
DTC P1114 ......................... 6.1485. 6.2036. 6-3210 Plug Removal (6.5L) .................................... 6-677
DTC PI115 ......................... 6.1487. 6.2038. 6-3212 Plug Removal (7.4L) .................................... 6-900
10 INDEX
Engine Controls .4.3L Engine Controls .4.3L (cont.)
Component Views ......................................6-1216 Schematic
Components ............................................... 6-1212 Icons ...................................................... 6-1200
Connector End Views ................................. 6-1233 References ............................................. 6-1199
Description . Schematics ................................................ 6-1201
Air Intake System .................................. 6-1706 Special Tools ............................................. 6-1707
Crankcase Ventilation System ................. 6-1706 Specifications
Enhanced Ignition System ....................... 6-1702 DTC List ........................ 6-1192. 6-1 193, 6-1196
EVAP Control System ........................... 6-1699 Fastener Tightening ................................ 6-1183
Exhaust Gas Recirculation System .......... 6-1705 Fuel System :.......................................... 6-1197
Fuel Metering System Component .......... 6-1691 Group Numbers. Service Parts ................ 6-1197
Fuel Supply Component .......................... 6-1689 .
Scan Tool Data Definitions ..................... 6-1187
Fuel System CSFl ................................. 6-1687 Scan Tool Data List ................................ 6-1184
Information Sensors/Switches ................ 6-1682 Temperature vs Resistance ..................... 6-1183
Knock Sensor System ............................. 6-1705 Vehicle Control Module Connector
Long Term Fuel Trim ............................ 6-1698 End Views .................................... 6-1229
Serial Data Communications ................... 6-1678 Engine Controls - 5.0L, 5.7
Short Term Fuel Trim ............................ 6-1697 Specifications
Speed Density System .......................... 6-1698 Scan Tool Data Definitions ..................... 6-1715
Diagnosis Engine Controls - 5.0L, 5.7L .......................... 6-1757
Air Conditioning Compressor Component Views ...................................... 6-1745
Control Circuit ............................... 6-1555 Components ............................................... 6-1741
AlcohoVContaminants-in-Fuel ................... 6-1566 Connector End Views ................................. 6-1761
Backfire .................................................. 6-1553 Description
Crankcase Ventilation System ................. 6-1581 Air Intake System ................................... 6-2267
Cranks but Does Not Run ..................... 6-1247 Crankcase Ventilation System ................. 6-2267
Cuts Out, Misses .................................... 6-1550 Enhanced Ignition System ....................... 6-2263
Data Link Connector ............................... 6-1244 EVAP Control System ............................. 6-2260
DetonatiodSpark Knock .......................... 6-1548 Exhaust Gas Recirculation System .......... 6-2266
Dieseling, Run-on ................................... 6-1553 Fuel Metering System Components ......... 6-2252
Enhanced Ignition System ....................... 6-1573 Fuel Supply Component ........................ 6-2250
EVAP Control System ............................. 6-1567 Fuel System CSFl .................................. 6-2248
Exhaust Gas Recirculation System .......... 6-1578 Information Sensors/Switches ................ 6-2243
Fuel Injector Balance Test Knock Sensor System ............................. 6-2266
with Tech 2 .................................. 6-1559 Long Term Fuel Trim .............................. 6-2259
Fuel Injector Circuit ................................. 6-1565 Serial Data Communications ................... 6-2239
Fuel Injector Coil Test ............................ 6-1563 Short Term Fuel Trim ............................ 6-2259
Fuel Pump Relay Circuit ......................... 6-1249 Speed Density System .......................... 6-2259
Fuel System ........................................... 6-1252 Diagnosis
Hard Start ............................................... 6-1546 Air Conditioning Compressor
Hesitation, Sag, Stumble ......................... 6-1549 Control Circuit ............................... 6-2108
Idle Air Control System ......................... 6-1582 Alcohol/Contaminants-in-Fuel ................. 6-2119
InspectiordMaintenance Status Backfire .................................................. 6-2106
Reset Procedures ......................... 6-1586 Crankcase Ventilation System ................. 6-2134
Intermittent Conditions ............................ 6-1545 Cuts Out, Misses .................................... 6-2102
Lack of Power, Sluggishness, Data Link Connector .............................. 6-1774
or Sponginess .............................. 6-1548 DetonatiordSpark Knock .......................... 6-2101
Malfunction Indicator Lamp Dieseling. Run-on ................................... 6-2105
Circuit Check ................................ 6-1241 Engine Cranks but Does Not Run ........... 6-1777
Poor Fuel Economy ................................ 6-1551 Enhanced Ignition System ....................... 6-2126
Powertrain On Board Diagnostic EVAP Control System ............................. 6-2120
System Check .............................. 6-1239 Exhaust Gas Recirculation System .......... 6-2131
Restricted Exhaust System Check .......... 6-1554 Fuel Injector Balance Test
Rough, Unstable, or Incorrect Idle, with Tech 2 .................................. 6-2112
Stalling ......................................... 6-1552 Fuel Injector Circuit ................................. 6-2118
Service Bay Test .................................... 6-1586 Fuel Injector Coil Test ............................ 6-2116
SurgedChuggles ..................................... 6-1547 Fuel Pump Relay Circuit ......................... 6-1779
Symptoms .............................................. 6-1544 Fuel System ........................................... 6-1782
Emission Hose Routing Diagram ................ 6-1199 Hard Start ............................................... 6-2098
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...
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INDEX 11
Engine Controls .5.0L, 5.71 (cont.) Engine Controls .6.5L (L57)(cont.)
Diagnosis (cont.) Diagnosis (cont.)
Hesitation. Sag. Stumble ......................... 6-2101 Fuel Quality ............................................ 6-2514
Idle Air Control System ........................... 6-2135 Fuel Return System ................................ 6-2525
InspectiodMaintenance Status Fuel Sender ............................................ 6-2515
Reset Procedure ........................... 6-2139 Fuel Supply System Check ..................... 6-2515
Lack of Power. Sluggishness. Fuel Tank Leak Check ............................ 6-2512
or Sponginess .............................. 6-2100 Glow Plug System Check ........... 6-2526,6-2528
Malfunction Indicator Lamp Circuit .......... 6-1771 Hard Start .................................. 6-2501,6-2502
Poor Fuel Economy ................................ 6-2103 Hesitation, Sag, Stumble ............ 6-2505,6-2506
Powertrain On Board Diagnostic Injection Noule(s) ...................... 6-2523,6-2524
System Check .............................. 6-1769 Intermittent Condition .............................. 6-2500
Restricted Exhaust System Check .......... 6-2106 Lack of Power, Sluggishness,
Rough. Unstable. or Incorrect Idle. or Sponginess .................. 6-2503,6-2504
Stalling ......................................... 6-2104 No Malfunction IndicatorLamp .................. 6-2338
Service Bay Test .................................... 6-2139 Poor Fuel Economy ...................6-2507,6-2508
Surges/Chuggles ..................................... 6-2099 Powertrain On-Board Diagnostic
Symptoms .............................................. 6-2097 System Check .............................. 6-2336
Emission Hose Routing Diagram ................ 6-1127 Restricted Exhaust System Check .............6-2509
Schematic Specific Gravity Testing .......................... 6-2515
Icons ...................................................... 6-1728 SurgesJChuggles ........................ 6-2502,6-2503
References ............................................. 6-1727 Symptoms .............................................. 6-2500
Schematics ................................................ 6-1729 Water-in-Fuel Lamp Circuit ..................... 6-2520
Special Tools ............................................. 6-2268 Powertrain Control Module Connector
Specifications End Views .................................... 6-2319
DTC List ..................................... 6-1720. 6-1721 Schematic
Fastener Tightening ................................ 6-1711 Icons ...................................................... 6-2281
Fuel System ........................................... 6-1725 References ............................................. 6-2281
Group Numbers. Service Parts ................ 6-1725 Schematics .................................... 6-2282,6-2295
Scan Tool Data List ................................ 6-1712 Special Tools ............................................. 6-2592
Temperature vs Resistance ..................... 6-1711 Specifications
Engine Controls - 6.5L (L57) DTC List ................................................. 6-2278
Component Views ...................................... 6-2310 Fastener Tightening ................................ 6-2273
Components .................................. 6-2303.6-2306 Fuel System ........................................... 6-2280
Connector End Views .................... 6-2322.6-2329 Group Numbers, Service Parts ................. 6-2280
Description RPM vs Hertz ......................................... 6-2272
Accelerator Pedal Position Module .......... 6-2583 Scan Tool Data Definitions ..................... 6-2276
Air Intake System ................................... 6-2592 Scan Tool Data List ................................ 6-2273
Crankcase Ventilation System ................. 6-2592 Temperature vs Resistance ..................... 6-2272
Fuel Supply Component .......................... 6-2588 Engine Controls - 6.5L (165)
Fuel System ............................... 6-2583.6-2586 Component Views ...................................... 6-2623
Glow Plug System ..................... 6-2590.6-2591 Components ............................................... 6-2619
Serial Data Communications ................... 6-2581 Connector End Views ................................. 6-2641
Diagnosis Description
Air Conditioning Request Circuit .............. 6-2509 Accelerator Pedal Position Module .......... 6-2883
CDR Valve Test ..................................... 6-2529 Air Intake System ................................... 6-2889
Contamination Testing ................ 6-2513. 6-2514 Fuel Supply Component .......................... 6-2886
Cruise Control ........................................ 6-2510 Fuel System ........................................... 6-2883
Cuts Out. Misses .................................... 6-2506 Glow Plug System .................................. 6-2888
Data Link Connector ............................... 6-2340 Information Sensors/Switches .................. 6-2880
Engine Cranks but Serial Data Communications ................... 6-2878
Does Not Run .................. 6-2342.6-2343 Diagnosis
Excessive Smoke ....................... 6.2508. 6-2509 Air Conditioning Request Circuit .............. 6-2819
Fuel Heater Functional ............................ 6-2518 Contamination Testing ............................ 6-2822
Fuel Injection System ............................. 6-2522 Cruise Control ........................................ 6-2820
Fuel KnocWCombustion Cuts Out, Misses .................................... 6-2818
Noise ............................... 6-2504.6-2505 Data Link Connector ............................... 6-2653
Fuel ManagedFilter ................................. 6-2517 Engine Cranks but Does Not Run ........... 6-2655
Fuel Pump Relay Circuit ............ 6-2344.6-2347 Excessive Smoke ................................... 6-2819
12 INDEX
Engine Controls . 6.5L (L65) (cont.) .
Engine Controls 7.4L (cont.)
Diagnosis (cont.) Description (cont.)
Fuel Heater Functional ............................ 6-2826 Information Sensors/Switches .................. 6-3394
Fuel Injection System ............................. 6-2830 Knock Sensor System ............................. 6-3415
Fuel KnocklCombustion Noise ................ 6-2817 Long Term Fuel Trim .............................. 6-3408
Fuel ManagedFiIter ................................. 6-2825 Serial Data Communications ................... 6-3390
Fuel Pump Relay Circuit ......................... 6-2658 Short Term Fuel Trim ............................ 6-3408
Fuel Quality ............................................ 6-2823 Speed Density System .......................... 6-3408
Fuel Return System ................................ 6-2831 Diagnosis
Fuel Sender ............................................ 6-2823 Air Conditioning Compressor
Fuel Supply System Check ..................... 6-2824 Control Circuit ............................... 6-3280
Fuel Tank Leak Check ............................ 6-2822 AlcohoVContaminants-in-Fuel ................. 6-3293
Glow Plug System Check ....................... 6-2832 Backfire .................................................. 6-3278
Hard Start ............................................... 6-2815 Crankcase Ventilation System ................. 6-3308
Hesitation, Sag, Stumble ......................... 6-2817 Cuts Out, Misses .................................... 6-3275
Injection Noule(s) .................................. 6-2830 Data Link Connector ............................... 6-2948
Intermittent Condition .............................. 6-2814 DetonatiotiSpark Knock .......................... 6-3273
Lack of Power, Sluggishness, Dieseling, Run-on ................................... 6-3278
or Sponginess .............................. 6-2816 Electric Cooling Fan ............................... 6-3284
No Malfunction Indicator Lamp ................ 6-2651 Engine Cranks but Does Not Run ........... 6-2951
Poor Fuel Economy ................................ 6-2818 Enhanced Ignition System ....................... 6-3300
Powertrain On-Board Diagnostic EVAP Control System ............................. 6-3294
System Check .............................. 6-2649 Exhaust Gas Recirculation System .......... 6-3305
Restricted Exhaust System Check .......... 6-2819 Fuel Injector Balance Test
Specific Gravity Testing .......................... 6-2823 with Tech 2 .................................. 6-3286
Surges/Chuggles ..................................... 6-2816 Fuel Injector Circuit ................................. 6-3292
Symptoms .............................................. 6-2814 Fuel Injector Coil Test ............................ 6-3290
Water-in-Fuel Lamp Circuit ..................... 6-2828 Fuel Pump Relay Circuit ......................... 6-2954
Emission Hose Routing Diagram ................ 6-2603 Fuel System ........................................... 6-2957
Powertrain Control Module Connector Hard Start ............................................... 6-3271
End Views .................................... 6-2638 Hesitation, Sag, Stumble ......................... 6-3274
Schematic Idle Air Control System ......................... 6-3309
Icons ...................................................... 6-2604 Lack of Power, Sluggishness,
References ............................................. 6-2604 or Sponginess .............................. 6-3272
Schematics ................................................ 6-2605 Malfunction Indicator Lamp
Special Tools ............................................. 6-2889 Circuit Check ................................ 6-2945
Specifications Poor Fuel Economy ................................ 6-3276
DTC List ................................................. 6-2600 Powertrain On-Board Diagnostic
Fastener Tightening ................................ 6-2595 System Check .............................. 6-2943
Fuel System ........................................... 6-2602 Restricted Exhaust System Check .......... 6-3279
Group Numbers, Service Parts ................. 6-2602 Rough, Unstable, or Incorrect Idle,
RPM vs Hertz ......................................... 6-2594 Stalling ......................................... 6-3277
Scan Tool Data Definitions ..................... 6-2598 Service Bay Test .................................... 6-3312
Scan Tool Data List ................................ 6-2595 Surges/Chuggles ..................................... 6-3272
Temperature vs Resistance ..................... 6-2594 Symptoms .............................................. 6-3269
Engine Controls - 7.4L .................................. 6-2895 Emission Hose Routing Diagram ................ 6-2905
Component Views ...................................... 6-2925 Schematic
Components ............................................... 6-2921 Icons ..................................................... 6-2906
Connector End Views ................................. 6-2935 References ............................................. 6-2905
Description Schematics ................................................ 6-2907
Air Intake System .................................. 6-3416 Special Tools ............................................. 6-3417
Crankcase Ventilation System ................. 6-3416 Specifications
Electric Engine Cooling Fan .................... 6-3399 DTC List ..................................... 6.2900, 6-2901
Enhanced Ignition System ..................... 6-3412 Fastener Tightening ................................ 6-2891
EVAP Control System ............................. 6-3409 Fuel System ........................................... 6-2904
Exhaust Gas Recirculation System .......... 6-3415 Scan Tool Data List ................................ 6-2892
Fuel Metering System Component .......... 6-3404 Temperature vs Resistance ..................... 6-2891
Fuel Supply Component ........................ 6-3402 Vehicle Control Module Connector
Fuel System SFI (7.4L) ........................... 6-3400 End Views .................................... 6-2931
INDEX 13
Engine Coolant Temperature Sensor Engine Electrical (cont.)
Replacement (4.3L) ....................... 6-1592 Diagnosis
Engine Coolant Temperature Sensor Battery Common Causes
Replacement (5.0L, 5.7L) .............. 6-2145 of Failure ...................................... 6-1087
Engine Coolant Temperature Sensor Battery Electrical Drain/Parasitic
Replacement (6.5L-L57) ................ 6-2532 Load ............................................. 6-1093
Engine Coolant Temperature Sensor Battery Hydrometer Displays Dark
Replacement (6.5L-L65) ................ 6-2835 or Yellow Dot ............................... 6-1095
Engine Coolant Temperature Sensor Battery Is Undercharged
Replacement (7.4L) ....................... 6-3317 or Overcharged ................ 6-1095, 6-1096
Engine Cooling Battery Not Operating Properly .............. 6-1089
Component Views ...................................... 6-1012 Battery Visual Inspection ......................... 6-1087
Components ............................................... 6-1010 Charging System Check ......................... 6-1086
Connector End Views ................................. 6-1015 Engine Cranks/Cranks Slowly,
Description but Does Not Start ....................... 6-1097
Coolant Heater ....................................... 6-1061 Generator Assembly Bench Check .......... 6-1102
Cooling System ...................................... 6-1060 Generator Noise Test ............................. 6-1098
Electric Engine Cooling Fan .................... 6-1062 Generator Not Operating Properly ........... 6-1098
Radiator Assembly .................................. 6-1061 Ignition Coil Test .................................... 6-1109
Radiator Filler/Pressure Cap Spark Plug Visual ................................... 6-1110
Assembly ...................................... 6-1062 Spark Plug Wire Harness ....................... 6-1111
Radiator Surge Tank ............................... 6-1061 Starter Motor Noise ................................ 6-1103
Thermostat ............................................. 6-1063 Starter No Load Test .............................. 6-1104
Water Pump ........................................... 6-1063 Starter Solenoid Clicks, Engine
Diagnosis Does Not Crank ............................ 6-1107
Auxiliary Cooling Fan Starter Solenoid Does Not Click .............. 6-1104
Inoperative .......... 6-1016, 6-1017, 6-1019 Starting System Check ........................... 6-1086
Auxiliary Cooling Fan Voltmeter Displaying High or Low ..............6-1108
Runs Continuously ........... 6-1021, 6-1022 Generator Overhaul .................................... 6-1154
Coolant Concentration Testing ................ 6-1027 Generator Replacement ................. 6-1162, 6-1163
Cooling System Leak Testing ..................6-1028 Ignition Coil and Ignition Control
Engine Fails To Reach Normal Module Replacement .................... 6-1165
Operating Temperature .................6-1026 Schematic
Fan Clutch .............................................. 6-1026 Starting and Charging ................ 6-1068, 6-1070
Loss of Coolant ...................................... 6-1024 Starting and Charging
Overheating ............................................ 6-1023 References ................................... 6-1067
Thermostat ............................................. 6-1025 Spark Plug Replacement ............................ 6-1164
Schematic Spark Plug Wire Harness
Cooling Fan ............................... 6-1007, 6-1008 Replacement ............................... 6-1164
Cooling System Icons ............................. 6-1006 Special Tools ............................................. 6-1181
Cooling System References .................... 6-1006 Specifications
Special Tools ............................................. 6-1064 Battery Usage Table ............................... 6-1066
Specifications Generator Usage .................................... 6-1066
Fastener Tightening ................................ 6-1005 Spark Plug Usage Table ......................... 6-1067
Engine Cooling System ........................... 6-1005 Spark Plug Wire Resistance ...................6-1067
Engine Diagnosis Starter Motor Usage Table ...................... 6-1066
Exhaust Leakage ....................................... 6-3424 Starting and Charging
Engine Electric Component Views ......................... 6-1075
Specifications Starting and Charging Connector
Fastener Tightening ................................ 6-1065 End Views .................................... 6-1085
Engine Electrical Engine Exhaust
Component Locations .................... 6-1072, 6-1073 Broken Welds ............................................ 6-3426
Description Catalytic Converter Replacement ..... 6-3429, 6-3430
Battery .................................................... 6-1169 Clamps ...................................................... 6-3427
Charging System .................................... 6-1171 Crack Repair .............................................. 6-3426
Charging System Circuit ......................... 6-1172 Description
Ignition System ....................................... 6-1172 Catalytic Converter ................................. 6-3438
Starting System ...................................... 6-1167 Clamps ................................................... 6-3438
Starting System Circuit ...............6-1167, 6-1168 Cleanliness and Care ............................. 6-3438
 14 INDEX
Engine Exhaust (cont.) Engine Mechanical .4.3L
Description (cont.) Description
Exhaust Pipe .......................................... 6-3438 Cleanliness and Care ............................... 6-266
Exhaust System ...................................... 6-3437 Engine Components ................................. 6-261
General Information on Engine Identification ............................................. 6-263
Service ......................................... 6-3438 Installation Precautions ............................. 6-268
Hangers .................................................. 6-3438 Lubrication ................................................ 6-265
Manifold and Converter Assembly ........... 6-3438 New Product Information .......................... 6-261
Muffler .................................................... 6-3438 Replacing Engine Gaskets ........................ 6-266
Diagnosis Separating Parts ....................................... 6-268
Exhaust Noise ........................................ 6-3423 Thread Repair .......................................... 6-218
Restricted Exhaust .................................. 6-3422 Tools and Equipment ................................ 6-269
Vibration or Rattling ................................ 6-3421 Use of RTV and Anaerobic Sealer ............ 6-266
Exhaust Seal Replacement ........................ 6-3428 Diagnosis
General Exhaust System Replacement ......... 6-3427 Base Engine Misfire ................................... 6-30
Muffler Hangers Replacement .................... 6-3436 Drive Belt Tensioner ................................... 6-41
Muffler Replacement ...................... 6-3433, 6-3434 Engine Compression Test ........................... 6-32
Pipe Replacement ......................... 6-3431, 6-3432 Engine Noise .............................................. 6-32
Rust ........................................................... 6-3426 Oil Consumption ......................................... 6-35
Specifications Oil Leak ..................................................... 6-36
Fastener Tightening ................................ 6-3421 Oil Pressure Diagnosis and Testing ............ 6-36
Group Numbers, Service Parts ................ 6-3421 Valve Train ................................................. 6-34
System Inspection ...................................... 6-3425 Disassembled Views ...................................... 6-42
Tail Pipe Replacement ............................... 6-3435 Service Prior to Assembly ........................... 6-218
Engine Flywheel Special Tools ............................................... 6-270
Clean and-Inspect (4.3L) .............................. 6-180 Specifications ................................................. 6-24
Clean and Inspect (5.0L, 5.7L) ..................... 6427 Fastener Tightening .................................... 6-21
Clean and Inspect (6.5L) .............................. 6-684 Group Numbers, Service Parts .................... 6-26
Clean and Inspect (7.4L) .............................. 6-918 Sealers, Adhesives, and Lubricants ............ 6-29
Installation (4.3L) ......................................... 6-259 Engine Mechanical - 5.0L, 5.71
Installation (5.0L, 5.7L) ................................. 6-495 Description
Installation (6.5L) ......................................... 6-739 Cleanliness and Care ............................... 6-501
Installation (7.4L) ......................................... 6-996 Engine Components ................................. 6-498
Removal (4.3L) ............................................ 6-129 Engine Identification .................................. 6-500
Removal (5.0L, 5.7L) ................................... 6-383 Installation Precautions ............................ 6-503
Removal (6.5L) ............................................ 6-649 Lubrication ............................. ............... 6-500
Removal (7.4L) ............................................ 6-873 New Product Information .......................... 6-499
Replacement (4.3L) ...................................... 6-117 Replacing Engine Gaskets ........................ 6-501
Replacement (5.OL, 5.7L) ............................. 6-372 Separating Parts ....................................... 6-503
Replacement (6.5L) ...................................... 6-636 Thread Repair .......................................... 6-462
Replacement (7.4L) ...................................... 6-864 Tools and Equipment ................................ 6-505
Engine Front Cover Clean Use of RTV and Anaerobic Sealer ............ 6-502
and Inspect (6.5L) .......................... 6-702 Diagnosis
Engine Front Cover Installation (4.3L) .............. 6-235 Base Engine Misfire ................................ 6-283
Engine Front Cover Drive Belt Tensioner ................................. 6-294
Installation (5.0L, 5.7L) ................... 6-475 Engine Compression Test ......................... 6-285
Engine Front Cover Installation (6.5L) .............. 6-723 Engine Noise ............................................ 6-285
Engine Front Cover installation (7.4L) .............. 6-972 Oil Consumption ....................................... 6-288
Engine Front Cover Removal (4.3L) ................ 6-147 Oil Leak ................................................... 6-289
Engine Front Cover Removal Oil Pressure Diagnosis and Testing .......... 6-289
(5.OL, 5.7L) ..................................... 6-397 Valve Train ............................................. 6-287
Engine Front Cover Removal (6.5L) ................ 6-666 Disassembled Views .................................... 6-295
Engine Front Cover Removal (7.4L) ................ 6-891 Service Prior to Assembly ............................ 6-463
Engine Front Cover Replacement (4.3L) ............ 6-93 Special Tools ............................................... 6-505
Engine Front Cover Replacement Specifications
(5.0L, 5.7L) ..................................... 6-347 Engine Mechanical ................................... 6-276
Engine Front Cover Replacement (6.5L) .......... 6-621 Fastener Tightening .................................. 6-274
Engine Front Cover Replacement (7.4L) .......... 6-835 Group Numbers, Service Parts .................. 6-279
Engine ID and Partial VIN Location ..................... 0-8 Sealers, Adhesives, and Lubricants .......... 6-282
 INDEX 15
Engine Mechanical .6.5L Engine Mount
Description Inspection (4.3L) ............................................ 6-52
Cleanliness and Care ............................... 6-744 Inspection (5.0L, 5.7L) ................................. 6-303
Engine Components ................................ 6-741 Inspection (6.5L) .......................................... 6-547
Identification ............................................. 6-743 Inspection (7.4L) .......................................... 6-778
Installation Precautions ............................. 6-746 Replacement (4.3L) ........................................ 6-52
Lubrication ................................................ 6-743 Replacement (5.0L, 5.7L) ............................. 6-303
New Product Information .......................... 6-742 Replacement (6.5L) ...................................... 6-548
Replacing Engine Gaskets ........................ 6-744 Replacement (7.4L) ...................................... 6-779
Separating Parts ....................................... 6-745 Engine Oil and Oil Filter Replacement ............. 6-127
Tools and Equipment ................................ 6-747 Engine Oil and Oil Filter
Use of R N and Anaerobic Sealer ............ 6-745 Replacement (5.0L, 5.7L) ................ 6-381
Diagnosis Engine Oil and Oil Filter
Drive Belt Tensioner ................................. 6-529 Replacement (6.5L) ........................ 6-647
Engine Comgression Test ......................... 6-519 Engine Oil and Oil Filter
Engine Cranking Speed Test .................... 6-519 Replacement (7.4L) ........................ 6-872
Engine Noise ............................................ 6-520 Engine Oil Cooler Line Replacement
Engine Vacuum Pump Test ...................... 6-519 (Engine Cooling) ............. 6-1033, 6-1034,
Oil Leak ................................................... 6-524 6-1035, 6-1036
Oil Pressure Diagnosis and Testing .......... 6-523 Engine Oil Pressure SensorlSwitch
Replacement (4.3L) ........................ 6-110
Valve Train ............................ :..................6-522
Engine Oil Pressure Sensor/Switch
Disassembled Views ......................... 6-530, 6-537 Replacement (5.0L, 5.7L) ................ 6-364
Service Prior to Assembly ............................ 6-704
Engine Oil Pressure Sensor/Switch
Special Tools ............................................... 6-747 Replacement (6.51) ........................ 6-566
Specifications .................................... 6-510, 6-514 Engine Oil Pressure Sensor/Switch
Fastener Tightening .................................. 6-509 Replacement (6.5L-L57) ................ 6-2567
Group Numbers, Service Parts .................. 6-517 Engine Oil Pressure Sensor/Switch
Sealers, Adhesives, and Lubricants .......... 6-518 Replacement (6.5L-L65) ................6-2864
Engine Mechanical - 7.4L Engine Oil Pressure Sensor/Switch
Description Replacement (7.4L) ........................ 6-809
Cleanliness and Care ............................... 6-999 Engine Replacement (4.3L) ............................. 6-117
Engine Components ................................. 6-997 Engine Replacement (5.0L, 5.7L) .................... 6-373
Lubrication ................................................ 6-999 Engine Replacement (6.SL) ............................. 6-644
New Product Information .......................... 6-998 Engine Replacement (7.4L) ............................. 6-866
Replacing Engine Gaskets ........................ 6-999 Engine Set-Up and Testing (4.3L) ................... 6-260
Separating Parts ....................................... 6-999 Engine Set-Up and Testing (5.0L, 5.7L) .......... 6-497.
Thread Repair .......................................... 6-958 Engine Set-Up and Testing (6.5L) ................... 6-740
Tools and Equipment .............................. 6-1001 Engine Set-llp and Testing (7.4L) ................... 6-996
Use of RTV and Anaerobic Sealer ........... 6-1000 Engine Wiring Hamess
Diagnosis Assembly Installation, (6.5L) .......................... 6-732
Base Engine Misfire .................................. 6-756 Assembly Removal (6.5L) ............................ 6-656
Engine Compression Test ......................... 6-767 English/Metric Conversion Table .......................... 0-3
Engine Noise ............................................ 6-758 EVAP
Oil Consumption ...................................... 6-761 Canister Purge Solenoid Valve
Oil Leak .................................................. 6-762 Replacement (4.3L) ....................... 6-1649
Oil Pressure Diagnosis and Testing .......... 6-762 Canister Purge Solenoid Valve
Replacement (7.4L) ....................... 6-3365
Valve Train ............................................. 6-760
Canister Purge Valve
Disassembled Views .................................... 6-768
Replacement (5.0L, 5.7L) .............. 6-2209
Identification ................................................. 6-774 Canister Replacement (4.3L) ...................... 6-1653
Service Prior to Assembly ............................ 6-958 Canister Replacement (5.0L, 5.7L) ............. 6-2214
. Special Tools ............................................. 6-1002 Canister Replacement (7.4L) ...................... 6-3368
Specifications ............................................... 6-752 System Cleaning (4.3L) .............................. 6-1654
Specifications System Cleaning (5.0L, 5.7L) ..................... 6-2214
Fastener Tightening .................................. 6-750 System Cleaning (7.4L) .............................. 6-3368
Group Numbers, Service Parts .................. 6-754 System HosedPipes
Sealers, Adhesives, and Lubricants .......... 6-755 Replacement (5.0L, 5.7L) .............. 6-2213
 16 INDEX
EVAP (cont.) Frame and Underbody (cont.)
Vent Valve Replacement (4.3L) .................. 6-1652 Diagnosis
Vent Valve Replacement (5.0L, 5.7L) ......... 6-2212 Checking Frame Alignment ....................... 8-361
Vent Valve Replacement (7.4L) .................. 6-3366 Frame Conditions ..................................... 8-362
Evaporator Tube Replacement Specifications
(NC - Manual) ................................. 1-52 Fastener Tightening .................................. 8-361
Exhaust Gas Recirculation Frame Repair .................................................. 8-363
Pipe Replacement (4.3L) ............................ 6-1666 Front Suspension
Pipe Replacement (5.0L, 5.7L) ................... 6-2226 Component Locations .................................... 3-23
Pipe Replacement (7.4L) ............................ 6-3379 Crossmember Replacement ........................... 3-29
Valve Replacement (4.3L) .......................... 6-1663 Description
Valve Replacement (5.0L, 5.7L) ................. 6-2223 General ...................................................... 3-63
Valve Replacement (7.4L) .......................... 6-3378 Diagnosis
Exhaust Manifold Ball Joint Wear Check ................................ 3-28
Clean and Inspect (4.3L) .............................. 6-216 Special Tools ................................................. 3-63
Clean and Inspect (5.0L, 5.7L) ..................... 6-461 Specifications
Clean and Inspect (6.5L) .............................. 6-703 Fastener Tightening .................................... 3-22
Clean and Inspect (7.4L) .............................. 6-956 Fuel Feed and Fuel Return Pipe Purge
Installation (4.3L) ............................... 6-258. 6-259 Procedure (6.5L-L57) .................... 6-2556
Installation (5.0L, 5.7L) ................................. 6-494 Fuel Feed and Fuel Return Pipe Purge
Installation (6.5L) ............................... 6-728. 6-729 Procedure (6.5L-L65) .................... 6-2857
Installation (7.4L) ............................... 6-993. 6-995 Fuel Filter Element
Removal (4.3L) ................................. 6-129. 6-130 Replacement (6.5L-L57) ................ 6-2541
Removal (5.0L, 5.7L) ......................... 6-384. 6-385 Fuel Filter Element
Removal (6.5L) ................................. 6-660. 6-661 Replacement (6.5L-L65) ................ 6-2839
Removal (7.4L) ................................. 6-874. 6-876 Fuel Filter Replacement, In-line (4.3L) .......... 6-1625
Replacement (4.3L) ............................... 6-79. 6-80 Fuel Filter Replacement,
Replacement (5.0L, 5.7L) .................. 6-339. 6-341 In-line (5.0L, 5.7L) ....................... 6-2179
Replacement (6.5L) ................ 6-586. 6-589. 6-592 Fuel Filter Replacement, In-line (7.4L) .......... 6-3339
Replacement (7.4L) ........................... 6-810. 6-813 Fuel Heater Replacement (6.5L-L57) ............. 6-2547
Fuel Heater Replacement (6.5L-L65) ............. 6-2846
Fuel Hose/Pipes
F Assembly Replacement (4.3L) ....... 6-1637, 6-1641
Fan Assembly Replacement
Clutch Replacement (5.0L, 5.7L) ......... 6-2193, 6-2197, 6-2201
(Engine Cooling) ............. 6- 039. 6.1040. Assembly Replacement
6-1041 (6.5L-L65) ..................................... 6-2855
Electric Engine Cooling Fan Assembly Replacement (7.4L) ...................6-3352,
Description ........................... ........ 6-1062 6-3355, 6-3359
Replacement Fuel Hose/Pipes Assembly
(Engine Cooling) ............. 6- 037. 6-1038. Replacement (6.5L-L57) ................ 6-2553
6-1039 Fuel Hose/Pipes Replacement
Shroud Replacement Engine Compartment (4.3L) ........................ 6-1635
(Engine Cooling) .............. 6-1052. 6-1053 Engine Compartment (5.0L, 5.7L) ............... 6-2191
Fasteners .......................................................... 0-14 Engine Compartment 17.4L) ........................ 6-3350
Filter Replacement Fuel Injection
In-line Fuel (4.3L) ..................................... 6-1625 Pump Installation (6.5L) ............................... 6-725
In-line Fuel (5.0L, 5.7L) ............................. 6-2179 Pump Removal (6.5L) .................................. 6-662
In-line Fuel (7.4L) ..................................... 6-3339 Fuel Injection Pump
Fluid Capacities. Approximate ................. ......... 0-31 Clean and Inspect (6.5L) .............................. 6-703
Fluids and Lubricants. Recommended ............... 0-31
~

Fuel Injection Pump Replacement

Flushing (Engine Cooling) .............................. 6-1030 (6.5L-L57) ........................ 6-2556, 6-2559
Frame and Underbody Fuel Injection Pump Replacement
Description (6.5L-L65) ..................................... 6-2857
Frame Centerline Length .......................... 8-365 Fuel Injector Replacement
General .................................................... 8-367 CSFl (4.3L) ................................................ 6-1648
Minimizing Frame Service ....................... 8-367 CSFl (5.OL, 5.7L) ....................................... 6-2208
Welding ................................................... 8-366 SFI (7.4L) .................................................. 6-3364
INDEX 17
Fuel Level Sensor Replacement Fuel Tank (cont.)
(5.0L,5.7L) .................................... 6-2188 Pressure Sensor
Fuel Level Sensor Replacement (7.4L) .......... 6-3347 Replacement (4.3L) .......... 6.1627. 6.1630. 6-1633
Fuel Lift Pump Replacement (6.5L-L57) ......... 6-2552 Replacement
Fuel Lift Pump Replacement (6.5L-L65) ......... 6-2855 (5.0L, 5.7L) ......... 6.2182. 6.2184. 6-2189
Fuel ManagedFilter Replacement (6.5L-L57) ............................. 6-2550
Replacement (6.5 L-L57) ............................. 6-2542 Replacement (6.5L-L65) ................ 6.2849. 6-2850
Replacement (6.5L-L65) ............................. 6-2841 Replacement (7.4L) .......... 6.3341. 6.3344. 6-3348
Water Draining Procedure (6.5L-L57) ......... 6-2544
Water Draining Procedure (6.5L-L65) ......... 6-2843
Fuel Meter Body Assembly
G
Replacement (4.3L) ....................... 6-1645 Generator
Fuel Meter Body Assembly Bench Check Assembly ............................. 6-1102
Replacement (5.0L, 5.7L) .............. 6-2203 Noise Test ................................................. 6-1098
Fuel Pressure Connection Valve Not Operating Properly ............................... 6-1098
Replacement (4.3L) ....................... 6-1642 Overhaul .................................................... 6-1154
Fuel Pressure Connection Valve Replacement ................................. 6-1162, 6-1163
Replacement (5.OL, 5.7L) .............. 6-2202 Usage Specifications .................................. 6-1066
Fuel Pressure Connection Valve Glow Plug
Replacement (7.4L) ....................... 6-3360 Damaged Removal (6.5L-L57) .................... 6-2575
Fuel Pressure Regulator Replacement Damaged Removal (6.5L-L65) .................... 6-2872
CSFl (4.3L) ................................................ 6-1643 Relay Replacement (6.5L-L57) ....... 6-2569, 6-2571
CSFI (5.0L, 5.7L) ....................................... 6-2206 Relay Replacement (6.5L-L65) ................... 6-2867
SFI (7.4L) .................................................. 6-3363 Replacement (6.5L-L57) ............................. 6-2573
Fuel Pressure Relief Procedure (4.3L) ........... 6-1619 Replacement (6.5L-L65) ............................. 6-2869
Fuel Pressure Relief Procedure System Type Relearn (6.5L-L57) ................ 6-2575
(5.OL, 5.7L) ................................... 6-2173 Group Numbers, Service Parts
Fuel Pressure Relief Procedure (7.4L) ........... 6-3333 Antilock Brake System ................................. 5-214
Fuel Pump Relay Replacement (4.3L) ........... 6-1649
Fuel Pump Relay Replacement
(5.0L, 5.7L) ................................... 6-2173 H
Fuel Pump Relay Replacement Headlights
(6.5L-L57) ..................................... 6-2566 Schematics ........................................... 8.23, 8-25
Fuel Pump Relay Replacement Headlights - DRL Schematics ................... 8-26, 8-29
(6.5L-L65) ..................................... 6-2864 Heater
Fuel Pump Relay Replacement (7.4L) ........... 6-3365 Hose Replacement (A/C - Manual) ................ 1-59
Fuel Rail Assembly Replacement (7.4L) ........ 6-3361 Heater Replacement-Engine (Block)
Fuel Sender Assembly Coolant ......................................... 6-1059
Replacement (4.3L) .................................... 6-1634 Hook Replacement, Tow ................................. 8-364
Replacement (5.OL, 5.7L) ........................... 6-2189 Horns
.Replacement (6.5L-L57) ............................. 6-2551 Component Locations ........................ 8.333, 8-334
Replacement (6.5L-165) ............................. 6-2853 Component Views ............................. 8-335, 8-337
Replacement (7.4L) .................................... 6-3349 Connector End Views .................................. 8-338
Service (6.5L-L57) ...................................... 6-2552 Description
Service (6.5L-L65) ...................................... 6-2854 Circuit ....................................................... 8-341
Fuel System Diagnosis
Cleaning (4.3L) .......................................... 6-1641 Horns Always On ..................................... 8-339
Cleaning (5.0L, 5.7L) .................................. 6-2201 Horns Inoperative ..................................... 8-339
Cleaning (6.5L-L57) ....................... 6-2554, 6-2555 Schematic
Cleaning (6.5L-L65) .................................... 6-2856 References ............................................... 8-330
Cleaning (7.4L) .......................................... 6-3359 Schematics ....................................... 8-331, 8-332
Fuel Tank Hose Replacement-Radiator .......................... 6-1033
Draining Procedure (4.3L) .......................... 6-1627 Hose Routing Diagram
Draining Procedure (5.OL, 5.7L) .................. 6-2181 Emission (4.3L) .......................................... 6-1199
Draining Procedure (6.5L-L57) .................... 6-2550 Emission (5.0L, 5.7L) ................................. 6-1727
Draining Procedure (6.5L-L65) .................... 6-2848 Emission (6.5L-L65) ................................... 6-2603
Draining Procedure (7.4L) .......................... 6-3341 Emissions (7.4L) ........................................ 6-2905
18 INDEX
HVAC . Manual Hydraulic Brake Booster
Component Locations ........................... 1-10. 1-11 Replacement ........................... 5-95, 5-99
Component Views ................................. 1-13. 1-19 Hydraulic Brake System
Compressor Control Schematic ................. 1.5. 1-8 Component Views .......................................... 5-18
Compressor Hose Assembly Components ......................................... 5-14, 5-15
Replacement .................................... 1-52 Connector End Views .................................... 5-21
Compressor Relay Replacement .................... 1-56 Schematic Icons .............................................. 5-6
Compressor Replacement ............ 1.37. 1.38. 1-39 Schematic References ..................................... 5-6
Compressor Sealing Washers Hydraulic Brakes
Replacement .................................... 1-51 Brake Pedal Travel Gradually Increases ......... 5-36
Condenser Fan Replacement ......................... 1-56 Description
Condenser Replacement ....................... 1-57. 1-58 Brake Fluid and Brake Fluid Handling ..... 5-112
Connector End Views .................................... 1-23 Brake Warning System ..................5-116, 5-117
Description Combination Valve .................................... 5-112
N C System ................................................ 1-60 Hydraulic Brake Booster ........................... 5-113
Air Distribution System ............................... 1-60 Master CylinderBrake Master
Compressor ................................................ 1-64 CylinderDescription ......................... 5-111
Condenser .................................................. 1-64 Diagnosis
Control Assemble ....................................... 1-64 Accumulator Lead-Down System
Evaporator .................................................. 1-64 Not Holding Charge .......................... 5-58
Handling Compressor Oil ............................ 1-62 Accumulator Leak-Down Test ..................... 5-61
Handling of Refrigerant Lines Brake Fluid Leaks ...................................... 5-33
and Fittings ...................................... 1-62 Brake Hose and Pipe ................................. 5-60
Handling R-l34a ........................................ 1-62 Brake Pedal Excessive Action .................... 5-39
Heater Core ............................................... 1-64 Brake Pedal Excessive Effort ...................... 5-38
Heater System ........................................... 1-61 Brake Pedal Excessive Travel .................... 5-35
Maintaining Chemical Stability ..................... 1-63 Brake Pedal Slow Return ........................... 5-42
Odor ........................................................... 1-61 Brake Pedal Travel ..................................... 5-32
Receiver Dehydrator ................................... 1-64 Brake System ............................................. 5-34
Refrigerant R-l34a ..................................... 1-61 Brake System Groan at the
Refrigeration System .................................. 1-61 End of Stop ...................................... 5-58
Relays and Switches .................................. 1-64 Brake System Noise with Brakes
Thermal Expansion Valve ........................... 1-63 Applied ............................................. 5-55
Diagnosis Brake System Noise with Brakes
A/C Compressor Clutch Does Not Applied ...................................... 5-56
Not Disengage ...............1.29. 1-30. 1-31 Brake System Slow Release ....................... 5-45
A/C Compressor Clutch Brake System Slow Response .................... 5-43
Does Not Engage .................... 1.24. 1-27 Brake System Testing ................................ 5-33
Leak Testing .............................................. 1-32 Brake Warning Indicator
Odor ........................................................... 1-34 Always On ...................... 5-23. 5-25, 5-27
Refrigerant System Checks ........................ 1-32 Brake Warning Indicator Inoperative ........... 5-30
Evaporator Tube Replacement ....................... 1-52 Brakes Drag ............................................... 5-48
Heater Hoses Replacement ........................... 1-59 Brakes Self Apply When Turning
Odor Correction ............................................. 1-35 Steering Wheel ................................. 5-59
Receiver Dehydrator and Evaporator Braking Uneven - Side to Side ...................5-50
Hose Assembly ................................ 1-53 Braking Uneven Front to Rear .................... 5-52
Receiver Dehydrator Replacement ................. 1-56 Combination Valve Circuit ......................... 5-31
Refrigerant Recovery ..................................... 1-36 Combination Valve Warning Switch ............. 5-31
Schematic Icons .............................................. 1-4 External Conditions that Affect Brake
Performance ..................................... 5-33
Special Tools .................................................
Hydraulic Booster Functional Test ............... 5-61
1-65
Specifications
Hydraulic Booster Noisy ............................. 5-57
Fastener Tightening ...................................... 1-3 Hydraulic System Fluid Loss ....................... 5-60
Refrigerant Oil Distribution ............................ 1-3 Master Cylinder ......................................... 5-60
Hydraulic Brake Booster Seal Leak ................................................. 5-60
Description ................................................... 5-113 Front Brake Hose
Diagnosis Replacement ................. 5-82, 5-83, 5-85,
Accumulator Leak-Down Test ..................... 5-61 5-86, 5-87, 5-89
Hydraulic Brake Booster Overhaul ........ 5.102. 5-105 Rear Brake Hose Replacement ...................... 5-91
INDEX 19
Hydraulic Brakes (cont.) Instrument Panel. Gauges and Console (cont.)
Special Tools ............................................... 5-118 Diagnosis (cont.)
Specifications Fuel Gauge Always
Brake System ............................................... 5-5 Indicates Empty .............................. 8-310
Fastener Tightening ...................................... 5-5 Fuel Gauge Always
System Bleeding ............................................ 5-92 Indicates Full ....................... 8-311. 8-312
System Flushing ............................................ 5-94 Fuel Gauge Inaccurate
or Inoperative ................................. 8-313
Low Engine Coolant Indicator
Always On ...................................... 8-315
I-Beam Suspension Replacement ...................... 3-38 Low Engine Coolant Indicator
Identification. Vehicle ........................................... 0-6 Inoperative ...................................... 8-315
Idle Air Control Valve Replacement (4.3L) ........ 6-1602 Speedometer and/or Odometer
Inoperative ...................................... 8-316
Idle Air Control Valve Replacement
(5.0L, 5.7L) ................................... 6-2154 Tachometer Inaccurate ............................. 8-317
Idle Air Control Valve Replacement (7.4L) ........ 6-3324 Volt Gauge Inaccurate or Inoperative ........ 8-318
Idle Speed Adjustment (6.5L-L57) .................. 6-2540
Idler Arm Replacement ......................... 2-109, 2-111
Instrument Cluster Component
Locations .............................
Instrument Cluster Component
.
8-291 8-293
Ignition Coil and Ignition Control Module
Views .................................. 8-295. 8-300
Replacement ................................. 6-1165
Instrument Cluster Connector
Ignition System
End Views ...................................... 8-303
Description ................................................. 6-1172
Schematic
Important, Caution and Notice. Definition of ........... 3
Audible Warnings Schematic Icons ........... 8-319
Injection Line(s) Replacement Audible Warnings Schematic
(6.5L-L57) ..................................... 6-2565
References ..................................... 8-319
Injection Line(s) Replacement
Instrument Cluster Schematic Icons .......... 8-282
(6.5L-L65) ..................................... 6-2862
Instrument Cluster Schematic
Injection Nozzle(s) Replacement
References ..................................... 8-282
(6.5L-L57) ..................................... 6-2566
Schematics
Injection Nozzle(s) Replacement
(6.5L-L65) ..................................... 6-2863 Audible Warnings ........................... 8.320. 8-321
Injection Timing Adjustment (6.5L-L57) .......... 6-2562 Instrument ClusterAnalog ............... 8.283. 8-287
Injection Timing Adjustment (6.5L-L65) .......... 6-2860 Intake Air Temperature Sensor
Replacement (4.3L) ....................... 6-1600
Instrument Cluster
Intake Air Temperature Sensor
Description
Replacement (5.0L, 5.7L) .............. 6-2153
Circuit ..................................................... 8-327
Intake Air Temperature Sensor
Instrument Panel. Gauges and Console Replacement (6.5L-L57) ................ 6-2535
Audible Warnings Component Locations ....... 8-322 Intake Air Temperature Sensor
Audible Warnings Component Views ............ 8-323 Replacement (6.5L-L65) ................ 6-2836
Audible Warnings Connector Intake Air Temperature Sensor
End Views ...................................... 8-324 Replacement (7.4L) ....................... 6-3323
Description Intake Manifold
Audible Warnings Circuit ........................... 8-329 Assemble (4.3L) ........................................... 6-211
Diagnosis Assemble (5.0L, 5.7L) .................................. 6-457
Engine Coolant Temperature Gauge Assemble (7.4L) ................................ 6.952. 6-954
Always Cold ................................... 8-307 Clean and Inspect (4.3L) .............................. 6-210
Engine Coolant Temperature Gauge Clean and Inspect (5.0L, 5.7L) ..................... 6-456
Always Hot ..................................... 8-307 Clean and Inspect (6.5L) .............................. 6-703
Engine Coolant Temperature Gauge Clean and Inspect (7.4L) .............................. 6-951
Inaccurate or Inoperative ................ 8-308
Disassemble (4.3L) ...................................... 6-206
Engine Oil Pressure Gauge
Disassemble (5.0L, 5.7L) ............................. 6-451
Always High ................................... 8-308
Disassemble (7.4L) ........................... 6-946. 6-949
Engine Oil Pressure Gauge
Always Low .................................... 8-309 Installation (4.3L) ......................................... 6-249
Engine Oil Pressure Gauge Inaccurate Installation (5.0L, 5.7L) ................................. 6-487
or Inoperative ................................. 8-309 Installation (6.5L) ............................... 6-734. 6-735
Fasten Safety Belt Indicator Installation (7.4L) ......................................... 6-980
Always On ...................................... 8-306 Removal (4.3L) ............................................ 6-136
Fasten Safety Belt Indicator Removal (5.0L, 5.7L) ................................... 6-389
Inoperative ...................................... 8-306 Removal (6.5L) ................................. 6-652. 6-653
20 INDEX
Intake Manifold (cont.)
Removal (7.4L) ............................................ 6-883
Replacement (4.3L) ............................... 6-59, 6-62 Maintenance and Lubrication
Replacement (5.0L, 5.7L) .................. 6-312. 6-319 Explanation of Scheduled Services ................ 0-69
Replacement (6.5L) ................ 6.557. 6.560. 6-563 Maintenance Items ......................................... 0-33
Replacement (7.4L) ........................... 6-783. 6-788 Maintenance Schedule ................................... 0-33
Owner Checks and Services .......................... 0-68
Periodic Maintenance
Inspections .............................. 0-73. 0-74
Jacking and Lifting ............................................ 0-26 Maintenance Items ............................................ 0-33
Maintenance Schedule ...................................... 0-33
Maintenance Schedule Long
Trip/Highway ............................ 0.59. 0-62
Key and Lock Cylinder Coding .......................... 0-23 Maintenance Schedule. Short
Trip/City ................................... 0.38. 0-48
Knock Sensor Replacement (4.3L) .................6-1662
Manifold Absolute Pressure Sensor
Knock Sensor Replacement (5.0L, 5.7L) ........ 6-2221 Replacement (4.3L) ....................... 6-1594
Knock Sensor Replacement (7.4L) ................. 6-3377 Manifold Absolute Pressure Sensor
Replacement (5.0L, 5.7L) .............. 6-2147
L Manifold Absolute Pressure Sensor
Replacement (7.4L) ....................... 6-3318
Label Manual Transmission - New Venture
Anti-Theft Labeling ......................................... 0-11 Backup Lamp Switch ..................................... 7-14
Service Parts ID ............................................ 0-11 Description and Operation .............................. 7-17
Label, Vehicle Certification .................................. 0-7 Diagnosis ........................................................ 7-6
Labels Clutch Spin Down Time ................................ 7-7
Replacement. How to Obtain ......................... 0-13 Fluid Replacement ........................................... 7-8
Leaf Spring Replacement Mount Replacement ....................................... 7-12
Rear Suspension ........................................... 3-72 Replacement .................................................. 7-16
Leaf Spring Replacement. Front ........................ 3-51 Shift Lever ....................................................... 7-9
Lifting and Jacking ............................................ 0-26 Shift Tower Replacement ............................... 7-10
Lighting Systems Special Tools ................................................. 7-17
Component Locations ........................... 8-46, 8-49 Specifications
Component Views ................................. 8-53, 8-59 Fastener Tightening ...................................... 7-5
Connector End Views ........................... 8-64, 8-68 Lubrication ................................................... 7-5
Description Transmission Housing Oil Seal
Replacement .................................... 7-13
Exterior Lights Circuit ........................ 8-79, 8-81
Vehicle Speed Sensor ................................... 7-11
Diagnosis
Mass Air Flow Sensor
Courtesy Lamp or Dome Lamp Replacement (4.3L) ....................... 6-1593
Always On ........................................ 8-73
Mass Air Flow Sensor Replacement
Courtesy Lamp or Dome Lamp (5.0L, 5.7L) ................................... 6-2146
Inoperative .............................. 8-74, 8-75 Mass Air Flow Sensor
Instrument Panel Lamps Do Not Dim ......... 8-76 Replacement (7.4L) ....................... 6-3317
Instrument Panel Lamps Inoperative ........... 8-77 Master Cylinder
Operation ....................................................... 8-79 Bench Bleeding ............................................. 5-69
Schematic Overhaul ........................................................ 5-66
Icons .......................................................... 8-22 Replacement ................................ 5.63. 5.64. 5-65
References ................................................. 8-22 Reservoir Filling ............................................. 5-62
Schematics Meanings of Abbreviations ................................ 0-17
Backup Lights .................................... 8-41, 8-42
Exterior Lights ................................... 8-31, 8-37
Headlights ......................................... 8-23, 8-25
Headlights - Daytime Running Notice. Caution and Important. Definition of ........... 3
Lamps ..................................... 8-26, 8-29
Interior Lights Dimming ......................
Lock Cylinders and Key Coding ........................
8-43, 8-45
0-23 0
Long Trip/Highway Maintenance Oil Fill Tube
Schedule ................................. 0-59, 0-62 lnstallation (6.5L) ......................................... 6-737
Lubricants and Fluids Recommended ................0-31 Removal (6.5L) ............................................ 6-650
INDEX 21
Oil Filter Oil Pump (cont.)
Adapter and Valve Assembly Assemble (7.4L) ........................................... 6-943
Installation (4.3L) ...................................... 6-239 Clean and Inspect (4.3L) .............................. 6-201
Installation (5.0L, 5.7L) ............................. 6-479 Clean and Inspect (5.0L, 5.7L) ..................... 6-448
Installation (6.5L) ...................................... 6-706 Clean and Inspect (6.5L) .............................. 6-700
Installation (7.4L) ...................................... 6-963 Clean and Inspect (7.4L) .............................. 6-942
Removal (4.3L) ......................................... 6-144 Disassemble (4.3L) ...................................... 6-199
Removal (5.0L, 5.7L) ................................ 6-395 Disassemble (5.0L, 5.7L) ............................. 6-446
Removal (6.5L) ......................................... 6-676 Disassemble (6.5L) ...................................... 6-698
Removal (7.4L) ......................................... 6-899 Disassemble (7.4L) ...................................... 6-940
Replacement (4.3L) .................................. 6-103 Drive Installation (6.5L) ................................ 6-730
Replacement (5.0L, 5.7L) .......................... 6-357 Drive Removal (6.5L) ................................... 6-659
Replacement (6.5L) .................................. 6-638 Drive Replacement (6.5L) ............................. 6-568
Replacement (7.4L) .................................. 6-856 Installation (4.3L) ......................................... 6-236
Oil Level Indicator and Tube Installation (6.5L) ......................................... 6-717
Installation (4.3L) ............................ 6-256 Oil Pump, Pump Screen and Deflector
Oil Level Indicator and Tube Installation (5.0L, 5.7L) ...................6-476
Installation (5.0L, 5.7L) ................... 6-493 Oil Pump, Pump Screen and Deflector
Oil Level Indicator and Tube Installation (7.4L) ............................ 6-974
Installation (6.5L) ............................ 6-737 Oil Pump, Pump Screen and Deflector
Oil Level Indicator and Tube Removal (5.0L, 5.7L) ...................... 6-396
Installation (7.4L) ............................ 6-995 Oil Pump. Pump Screen and Deflector
Oil Level Indicator and Tube Removal (7.4L) ............................... 6-891
Removal (4.3L) ............................... 6-131 Oil Pump. Pump Screen and Deflector
Oil Level Indicator and Tube Replacement (5.0L, 5.7L) ................ 6-365
Removal (5.0L, 5.7L) ...................... 6-385 Removal (4.3L) ............................................ 6-146
Oil Level Indicator and Tube Removal (6.5L) ............................................ 6-672
Removal (6.5L) ............................... 6-650 Replacement (4.3L) ...................................... 6-112
Oil Level Indicator and Tube Replacement (6.5L) ...................................... 6-642
Removal (7.4L) ............................... 6-874 Replacement (7.4L) ...................................... 6-861
Oil Level Indicator and Tube Ordering Information, Special Tools ..................... 0-5
Replacement (4.3L) ........................ 6-109 Oxygen Sensor Replacement,
Oil Level Indicator and Tube Heated (4.3L) ............................... 6-1596
Replacement (5.0L, 5.7L) ................ 6-362 Oxygen Sensor Replacement,
Oil Level Indicator and Tube Heated (5.0L, 5.7L) ....................... 6-2149
Replacement (6.5L) ........................ 6-570
Oxygen Sensor Replacement,
Oil Level Indicator and Tube Heated (7.4L) ............................... 6-3319
Replacement (7.4L) ........................ 6-808
Oil Pan
Clean and Inspect (4.3L) .............................. 6-205 P
Clean and Inspect (5.0L, 5.7L) ..................... 6-451
Park Brake
Clean and Inspect (6.5L) .............................. 6-703
Actuator Replacement .................................. 5-206
Clean and Inspect (7.4L) .............................. 6-945
Backing Plate Replacement .......................... 5-201
Installation (4.3L) ......................................... 6-237
Installation (5.0L, 5.7L) ................................. 6-477 Brake Drum Inspection ................................. 5-200
Installation (6.5L) ......................................... 6-717 Brake Drum Replacement ............................ 5-198
Installation (7.4L) ......................................... 6-974 Cable Inspection .......................................... 5-187
Removal (4.3L) ............................................ 6-145 Cable Replacement ............... 5.187. 5-189. 5-191.
Removal (5.0L, 5.7L) ................................... 6-396 5-192. 5-194
Removal (6.5L) ............................................ 6-672 Cable Service/Adjustment ............................. 5-208
Removal (7.4L) ............................................ 6-890 Checking and Adding Park Brake Fluid ........ 5-202
Replacement (4.3L) ...................................... 6-105 Component Locations ................................... 5-165
Replacement (5.0L, 5.7L) ............................. 6-358 Component Views ........................................ 5-168
Replacement (6.5L) ...................................... 6-639 Connector End Views .................................. 5-170
Replacement (7.4L) ...................................... 6-858 Description
Oil Pump Electric/Auto Park Circuit ......................... 5-211
Assemble (4.3L) ........................................... 6-202 Electric/Auto Park System ......................... 5-211
Assemble (5.0L, 5.7L) .................................. 6-448 Electric/Auto Park System Operation ......... 5-211
Assemble (6.5L) ........................................... 6-701 System ..................................................... 5-210
22 INDEX
Park Brake (cont.) Piston. Connecting Rod. and Bearing
Diagnosis Installation (7.4L) ............................ 6-968
Indicator Always On .................................. 5-173 Piston. Connecting Rod. and Bearing
PARK BRAKE Indicator Lamp Removal (4.3L) ............................... 6-152
Does Not Light ............................... 5-174 Piston. Connecting Rod. and Bearing
Park Brake Pump Motor Runs Removal (5.0L, 5.7L) ...................... 6-400
All of the Time ............................... 5-175 Piston. Connecting Rod. and Bearing
Park Brake Will Not Hold .......................... 5-176 Removal (6.5L) ............................... 6-673
Park Brake Will Not Release .................... 5-176 Piston. Connecting Rod. and Bearing
System Check .......................................... 5-173 Removal (7.4L) ............................... 6-895
Lever Replacement ...................................... 5-184 Piston. Connecting Rod and Bearings
Pedal Replacement ...................................... 5-183 Clean/lnspect (4.3L) ........................ 6-164
Pressure Relay Replacement ....................... 5-209 Piston. Connecting Rod and Bearings
Pressure Switch Replacement Clean/lnspect (5.0L, 5.7L) ............... 6-411
Switches ................................................... 5-209 Piston. Connecting Rod and Bearings
Pull Switch Replacement .............................. 5-185 Clean/lnspect (6.5L) ........................ 6-685
Pump Replacement ...................................... 5-203 Piston. Connecting Rod and Bearings
Clean/lnspect (7.4L) ........................ 6-919
Schematic
Piston Selection (4.3L) .................................... 6-167
Icons ........................................................ 5-161
Piston Selection (5.0L, 5.7L) ............................ 6-414
References ............................................... 5-161
Piston Selection (6.5L) .................................... 6-687
Schematics .................................................. 5-162
Piston Selection (7.4L) .................................... 6-923
Service Precautions ..................................... 5-202
Power Steering
Shoe Inspection ........................................... 5-181
Bleeding the System ............................. 2-27. 2-28
Shoe Replacement ....................................... 5-181
Checking and Adding Fluid ............................ 2-27
Solenoid Valve Replacement ........................ 5-205
Description
Specifications
Gear ........................................................... 2-82
Fastener Tightening .................................. 5-160
Pump ......................................................... 2-81
Warning Lamp Switch Replacement ............. 5-186
Diagnosis
Park Brake Pressure Switch Replacement ....... 5-209
Excessive Wheel Kickback or
Pedal Replacement
Loose Steering ................................. 2-15
Accelerator Controls (4.3L) ......................... 6-1610
External Leakage Check ............................. 2-13
Accelerator Controls (5.0L, 5.7L) ................6-2163
Foaming. Milky-Appearing PS Fluid.
Accelerator Controls (6.5L-L57) ..................6-2540 Low in Level .................................... 2-17
Accelerator Controls (7.4L) ......................... 6-3329 Groan Noise in Steering Pump ................... 2-19
Piston Growl Noise in Steering Pump ................... 2-19
Oil Cooling Nozzle Installation (6.5L) ............6-704 Increase in Effort While Turning ..................2-16
Oil Cooling Nozzle Removal (6.5L) .............. 6-678 Locating Fluid Leaks ......................... 2-13. 2-14
Piston and Connecting Rod Low Oil Pressure Due to
Assemble (4.3L) ............................. 6-168 Restriction in the Hose ..................... 2-18
Piston and Connecting Rod Low Oil Pressure Due to
Assemble (5.OL, 5.7L) ..................... 6-415 Steering Gear ................................... 2-18
Piston and Connecting Rod Low Oil Pressure Due to
Assemble (6.5L) ............................. 6-688 Steering Pump ................................. 2-18
Piston and Connecting Rod I
Noise Belt Squeal ....................................... 2-18
Assemble (7.4L) ............................. 6-924
Noise Chirp in Steering Pump .................... 2-18
Piston and Connecting Rod
Objectionable Hiss Noise ............................ 2-15
Disassemble (4.3L) ......................... 6-163
Piston and Connecting Rod Poor Return of Steering Wheel ................... 2-16
Disassemble (5.0L, 5.7L) ................ 6-410 Rattle or Chuckle Noise
Piston and Connecting Rod In Steering Gear ............................... 2-15
Disassemble (6.5L) ......................... 6-685 Rattle or Knock Noise
Piston and Connecting Rod in Steering Pump ............................. 2-19
Disassemble (7.4L) ......................... 6-918 Steering Effort Hard
Piston, Connecting Rod, and Bearing in Both Directions ............................. 2-17
Installation (4.3L) ............................ 6-227 Swish Noise in Steering Pump ................... 2-19
Piston, Connecting Rod, and Bearing System Test Procedure .............................. 2-10
Installation (5.0L, 5.7L) ................... 6-470 Vehicle Leads to One Side
Piston, Connecting Rod. and Bearing or the Other ..................................... 2-17
Installation (6.5L) ............................ 6-715 Wheel Surges or Jerks While Turning ........ 2-17
INDEX 23
Power Steering (cont.) Propeller Shaft (cont.)
Diagnosis (cont.) Diagnosis
Whine Noise in Steering Pump ................... 2-19 Leak at Front Slip Yoke ............................... 4-5
Flushing the System ...................................... 2-28 NoiseKnock or Clunk Noise .......................... 4-7
Gear NoisePing. Snap. or Click Noise ................... 4-7
Disassembled View ............................... 2-7, 2-9 Noisescraping Noise .................................... 4-7
Gear Adjustments ................................. 2-39. 2-40 Noisesqueak Noise ...................................... 4-7
Gear Hose Connectors Roughness or Vibration ................................ 4-5
Replacement .................................... 2-65 Shudder on Acceleration
Gear Replacement .............. 2-31. 2-32. 2.33. 2-34 at Low Speed .................................... 4-7
Hoses Replacement .............................. 2-29. 2-30 Propeller Shaft Replacement.
Housing End Plug Replacement ..................... 2-63 Three-Piece ...................................... 4-12
Pitman Shaft and Side Cover Propeller Shaft Replacement.
Replacement ........................... 2-61. 2-62 Two-Piece .......................................... 4-9
Pitman Shaft Over-Center Preload Specifications
Adjustment ....................... 2-56. 2-57. 2-58 Fastener Tightening ...................................... 4-3
Pitman Shaft Seal Replacement ............ 2.35. 2-37 Lubrication ................................................... 4-4
Pitman Shaft Seals and Bearing Runout Specifications ................................... 4-3
Replacement - Off Vehicle ................ 2-75 Universal Joints Replacement ........................ 4-20
Pump Yoke Replacement ....................... 4-17. 4-18. 4-19
Replacement ............................ 2-20. 2.22. 2-24 Propeller Shaft Balancing
Rack and Pinion Weight Amounts ............................... 0-76
Steering Gear Stub Shaft Bearing Propeller Shaft Replacement ............................... 4-8
and Seal Replacement ..................... 2-42 Propeller Shaft Runout Specifications ................ 0-76
Rack Piston and Worm Shaft Pump Replacement
Replacement ........................... 2-67. 2-71 Fuel Injection (6.5L-L57) ................ 6-2556. 6-2559
Special Tools ................................................. 2-86 Fuel Injection (6.5L-L65) ............................. 6-2857
Specifications Fuel Lift (6.5L-L57) .................................... 6-2552
Adjustment Tightening .................................. 2-6 Fuel Lift (6.5L-L65) .................................... 6-2855
Fastener Tightening ...................................... 2-5
Hydraulic Pump ..................................... 2.5. 2-6
Steering Gear Assemble ................................ 2-46 Q
Steering Gear Check Valve Quick Connect Fitting Service
Replacement .................................... 2-75 Metal Collar (4.3L) ..................................... 6-1619
Steering Gear Disassemble ............................ 2-44 Metal Collar (5.0L, 5.7L) ............................ 6-2174
Steering Gear Valve Replacement ................. 2-66 Metal Collar (7.4L) ..................................... 6-3333
Thrust Support Replacement ................. 2.76. 2-78 Plastic Collar (4.3L) .................................... 6-1622
Worm Thrust Bearing Preload
Adjustment ..............................
Powertrain Control Module
.
2-51 2-52
Plastic Collar (5.OL, 5.7L) ...........................
Plastic Collar (7.4L) ....................................
6-2177
6-3336

Connector End Views (6.5L-L57) ................ 6-2319

Connector End Views (6.5L-L65) ................ 6-2638 R
Description (6.5L-L57) ................................ 6-2578 Radiator
Description (6.5L-L65) ................................ 6-2876 Assembly Description ................................. 6-1061
ReplacementlProgramming (6.5L-L57) ........ 6-2530 Filler/Pressure Cap Assembly
ReplacementlProgramming (6.5L-L65) ........ 6-2834 Description .................................... 6-1062
Programming/Replacement Hose Replacement
Powertrain Control Module (6.5L-L57) ........ 6-2530 (Engine Cooling) ........................... 6-1033
Powertrain Control Module (6.5L-L65) ........ 6-2834 Replacement (Engine Cooling) ......... 6.1054. 6-1055
Vehicle Control Module (4.3L) .................... 6-1587 Surge Tank Description .............................. 6-1061
Vehicle Control Module (5.0L, 5.7L) ........... 6-2140 Surge Tank Replacement
Vehicle Control Module (7.4L) .................... 6-3313 (Engine Cooling) ........................... 6-1031
Propeller Shaft Rear Drive Axle
Center Bearing Replacement ......................... 4-16 Axle Replacement ................................. 4-60. 4-61
Description ..................................................... 4-21 Axle Shaft Replacement ................................. 4-33
Center Bearing .......................................... 4-22 Bearing Cup Replacement .................... 4.70. 4-72
Phasing ...................................................... 4-21 Description
Universal Joint ............................................ 4-22 Rear Axle ................................................... 4-78
24 INDEX
Rear Drive Axle (cont.)
Diagnosis S
Noise Diagnosis ................................ 4.26, 4-28 Schematic
Disassembled View ............................... 4.24. 4-25 Instrument Cluster
Hub and Drum Assembly Analog ........................................... 8.283. 8-287
Replacement ..................................... 4-67 Schematic Icons
Hub and Rotor Assembly Data Link Communications .............................. 8-5
Replacement ..................................... 4-69 Schematic References
Oil Seal and/or Bearing Data Link Communications .............................. 8-5
Replacement ............................ 4.34. 4-36 Steering WheeVColumn .Tilt ....................... 2-135
Pinion Flange Replacement .................. 4.63. 4-65 Schematics
Pinion Oil Seal Replacement ................ 4.39. 4-41 Audible Warnings .............................. 8.320. 8-321
Special Tools ................................................. 4-79 Auto Trans Shift Lock Control
Specifications Steering Wheel/Column . Tilt .................... 2-136
Fastener Tightening .................................... 4-23 Backup Lights ....................................... 8.41. 8-42
Lubrication .................................................. 4-23 Cruise Control .............................................. 8-343
Rear Axle ................................................... 4-23 Data Link Connector (DLC) ...................... 8.6. 8-7
Unit Repair Engine Controls (4.3L) ............................... 6-1201
Axle Housing Inspection ............................. 4-48 Engine Controls (5.0L, 5.7L) ....................... 6-1729
Backlash Adjustment .................................. 4-57 Engine Controls (6.5L-L57) ............ 6.2282. 6-2295
Bearings Inspection .................................... 4-48 Engine Controls (6.5L-L65) ......................... 6-2605
Engine Controls (7.4L) ............................... 6-2907
Determining Total Shim Pack Size .............. 4-52
Exterior Lights ....................................... 8.31. 8-37
Differential Case Assembly ......................... 4-51
Fuse Block Details ............................ 8-140. 8-148
Differential Inspection .................................. 4-48
Ground Distribution ........................... 8.158. 8-170
Differential to Axle Housing Assemble ........ 4-55
Headlights ............................................. 8.23. 8-25
Disassemble ............................................... 4-43 Headlights .Daytime Running
Drive Axle Final Assembly .......................... 4-60 Lamps ..................................... 8.26. 8-29
Gear Tooth Contact Pattern Check ............. 4-57 Horns ................................................ 8.331. 8-332
Inspection Before Disassembly ................... 4-43 Interior Lights Dimming ......................... 8.43. 8-45
Pinion and Ring Gear Inspection ................ 4-48 Power Distribution ............................. 8.132. 8-136
Pinion Depth Adjustment ............................ 4-49 Upfitter Provision ............................... 8-180. 8-182
Pinion Installation ....................................... 4-53 Service Parts ID Label ...................................... 0-11
Shims Inspection ........................................ 4-48 Shock Absorber
Vent Hose Replacement ................................ 4-42 Replacement-Front ................................ 3.59. 3-60
Wheel Bearing Adjustment .................... 4-74, 4-76 Replacement-Rear ........................................ 3-71
Wheel Stud Replacement ............................... 4-38 Short Trip/City Maintenance Schedule .........0.38. 0.48
Rear Suspension SRark Plug
Component Locations ........................... 3-66, 3-68 Replacement .............................................. 6-1164
Diagnosis Usage ........................................................ 6-1067
Spring Maintenance .................................... 3-69 Visual Diagnosis ........................................ 6-11 10
Specifications Wire Harness Diagnosis ............................. 6-1111
Fastener Tightening .................................... 3-65 Special Tools
Relay Antilock Brake System ................................. 5-367
Compressor Relay Replacement Automatic Transmissih (4L80-E) ................. 7-415
(A/C - Manual) ................................. 1-56 Clutch .......................................................... 7-430
Fuel Pump Relay Cruise Control .............................................. 8-360
Replacement (4.3L) ....................... 6-1649 Disc Brakes ................................................. 5-147
Fuel Pump Relay Replacement Engine Controls (4.3L) ............................... 6-1707
(5.OL, 5.7L) ................................... 6-2173 Engine Controls (5.OL, 5.7L) ....................... 6-2268
Fuel Pump Relay Replacement Engine Controls (6.5L-L57) ......................... 6-2592
(6.5L-L57) ..................................... 6-2566 Engine Controls (6.5L-L65) ......................... 6-2889
Fuel Pump Relay Replacement Engine Controls (7.4L) ............................... 6-3417
(6.5L-L65) ..................................... 6-2864 Engine Cooling ........................................... 6-1064
Park Brake Pressure .................................... 5-209 Engine Electrical ........................................ 6-1 181
Relay Rod Replacement - Engine Mechanical (4.3L) ............................. 6-270
Steering ............................... 2-1 13, 2-115 Engine Mechanical (5.0L, 5.7L) .................... 6-505
RotorIDrum Imbalance ....................................... 0-84 Engine Mechanical (6.5L) ............................. 6-747
RPQ Code List ................................................. 0-12 Engine Mechanical (7.4L) ........................... 6-1002
INDEX 25
Special Tools (cont.) Specifications (cont.)
Front Suspension ........................................... 3-63 Fastener Tightening (cont.)
General Information ....................................... 0-30 Engine Controls (5.0L, 5.7L) ................... 6-171i
-
HVAC Manual ............................................. 1-65 Engine Controls (6.5L-L57) ..................... 6-2273
Hydraulic Brakes .......................................... 5-118 Engine Controls (6.5L-L65) ..................... 6-2595
Manual Transmission Engine Controls (7.4L) ............................ 6-2891
New Venture .............................................. 7-17 Engine Cooling ....................................... 6-1005
Power Steering .............................................. 2-86 Engine Electrical ..................................... 6-1065
Rear Drive Axle ............................................. 4-79 Engine Exhaust ...................................... 6-3421
Steering Linkage (Non-Rack & Pinion) ......... 2-127 Engine Mechanical (7.4L) ......................... 6-750
Steering WheelEolumn - Tilt ....................... 2-217 Frame and Underbody .............................. 8-361
Tires and Wheels .......................................... 3-83 Front Suspension ....................................... 3-22
Vibration Diagnosis ...................................... 0-132 HVAC .Manual ............................................ 1-3
Wiring Systems ............................................ 8-280 Hydraulic Brakes .......................................... 5-5
Special Tools Ordering Information ...................... 0-5 Manual Transmission New Venture ............... 7-5
Specification Park Brake ............................................... 5-160
Scan Tool Data Definitions ......................... 6-2895 Power Steering ............................................. 2-5
Specifications Propeller Shaft ............................................. 4-3
7.4L ............................................................. 6-752 Rear Drive Axle .......................................... 4-23
Adjustment Tightening Rear Suspension ........................................ 3-65
Power Steering ............................................. 2-6 Steering Linkage
Approximate Fluid Capacities ......................... 0-31 (Non-Rack & Pinion) ................ 2-88, 2-89
Battery Usage ............................................ 6-1066 Steering WheelEolumn - Tilt .................... 2-128
Brake Lathe Tires and Wheels ....................................... 3-75
Disc Brakes .............................................. 5-119 Wheel Alignment ........................................ 3-14
Brake System Fluid Capacity
Hydraulic Brakes .......................................... 5-5 Automatic Transmission 4L80-E .................. 7-35
Component Fuel System
Drum Brakes ............................................ 5-148 Engine Controls (4.3L) ............................ 6-1197
Component Resistance Engine Controls (5.OL, 5.7L) ................... 6-1725
Automatic Transmission (4L80-E) ................ 7-38 Engine Controls (6.5L-L57) ..................... 6-2280
Components Engine Controls (6.5L-L65) ..................... 6-2602
Disc Brakes ................................... 5-119. 5-120 Engine Controls (7.4L) ............................ 6-2904
Diagnostic Trouble Code (DTC) General
Identification Automatic Transmission (4L80-E) ................ 7-35
Automatic Transmission (4L80-E) ............... 7-28. Generator Usage ........................................ 6-1066
7-31, 7-33 Group Numbers, Service Parts
Drive Belt Tension ......................................... 0-31 Engine Controls (6.5L-L65) ..................... 6-2602
DTC List Group Numbers, Service Parts
Engine Controls (4.3L) .............. 6-1192. 6-1193. Engine Controls (4.3L) ............................ 6-1 197
6-1 196 Engine Controls (5.OL, 5.7L) ................... 6-1725
Engine Controls (5.0L, 5.7L) .........6-1720, 6-1721 Engine Controls (6.5L-L57) ..................... 6-2280
Engine Controls (6.5L-L57) ..................... 6-2278 Engine Exhaust ...................................... 6-3421
Engine Controls (6.5L-L65) ..................... 6-2600 Engine Mechanical (4.3L) ........................... 6-26
Engine Controls (7.4L) ............... 6-2900, 6-2901 Engine Mechanical (5.0L, 5.7L) ................. 6-279
Engine Cooling System Engine Mechanical (6.5L) ......................... 6-517
Engine Cooling ....................................... 6-1005 Hydraulic Pump
Engine Mechanical (4.3L) ............................... 6-24 Power Steering ..................................... 2-5, 2-6
Engine Mechanical (5.0L, 5.7L) .................... 6-276 Lubrication
Fastener Tightening Manual Transmission (New Venture) ............ 7-5
4.3L ........................................................... 6-21 Propeller Shaft ............................................. 4-4
5.0L, 5.7L ................................................. 6-274 Rear Drive Axle .......................................... 4-23
6.5L .......................................................... 6-509 Propeller Shaft Balancing
Antilock Brake System .............................. 5-214 Weight Amounts ............................... 0-76
Automatic Transmission 4L80-E ......... 7-18. 7-19 Propeller Shaft Runout ................................... 0-76
Clutch ....................................................... 7 4 18 Range Reference
Disc Brakes .............................................. 5-119 Automatic Transmission (4L80-E) ................ 7-35
Drum Brakes ............................................ 5-148 Range Signal
Engine Controls (4.3L) ............................ 6-1183 Automatic Transmission (4L80-E) ................ 7-37
26 INDEX
Specifications (cont.) Starter
Recommended Fluids and Lubricants ............. 0-31 Diagnosis
Refrigerant Oil Distribution Solenoid Clicks. Engine
HVAC . Manual ............................................ 1-3 Does Not Crank ............................ 6-1107
Runout Specifications Solenoid Does Not Click ......................... 6-1104
Propeller Shaft ............................................. 4-3 Motor Noise Diagnosis ............................... 6-1103
Scan Tool Data Definitions No Load Test ............................................. 6-1104
Engine Controls (4.3L) ............................ 6-1187 Starter Motor
Engine Controls (5.0L, 5.7L) ...................6-1715 Inspection ...................................... 6-1133. 6-1138
Engine Controls (6.5L-L57) ..................... 6-2276 Overhaul .................................................... 6-1141
Engine Controls (6.5L-L65) ..................... 6-2598 Pinion Clearance Check ............................. 6-1 153
Engine Controls (7.4L) ............................
Scan Tool Data List
Engine Controls (4.3L) ............................
6-2895

6-1184
Relay Replacement ....................................
Replacement ..................... .
6-1150. 6-1 151 6-1 152
Starter Motor Usage ......................................
6-1 149

6-1066
Engine Controls (5.0L, 5.7L) ...................6-1712 Starting System
Engine Controls (6.5L-L57) ..................... 6-2273 Circuit Description ......................... 6-1167. 6-1168
Engine Controls (6.5L-L65) ..................... 6-2595 Description ................................................. 6-1167
Engine Controls (7.4L) ............................ 6-2892 Starting System Check .................................. 6-1086
Sealers, Adhesives. and Lubricants Steering Knuckle Replacement .................3-43. 3-45
Engine Mechanical (4.3L) ........................... 6-29 Steering Linkage (Non-Rack & Pinion)
Engine Mechanical (5.0L, 5.7L) .................6-282 Connecting Rod Replacement ...................... 2-106
Engine Mechanical (6.5L) ......................... 6-518 Description
Engine Mechanical (7.4L) ......................... 6-755 Linkage .................................................... 2-127
Shift Solenoid Valve State and Gear Ratio Idler Arm Inspection ....................................... 2-95
Automatic Transmission (4L80-E) ................7-36 Idler Arm Replacement ...................... 2-109. 2-1 11
Shift Speed Inspection ...................................................... 2-92
Automatic Transmission (4L80-E) ................7-36 Pitman Arm Replacement ..........2-1 19. 2-121. 2-124
Spark Plug Usage ...................................... 6-1067 Relay Rod Replacement .................... 2-113. 2-1 15
Spark Plug Wire Resistance ....................... 6-1067 Special Tools ............................................... 2-127
Starter Motor Usage ................................... 6-1066 Specifications
Tech 2 Data Value Examples Fastener Tightening ........................... 2.88. 2-89
Automatic Transmission (4L80-E) ........ 7-20, 7-22, Steering Damper Inspection ..................2-96. 2-97
7-24 Steering Damper Replacement .......... 2-117. 2-118
Temperature vs Resistance Steering Linkage Component
Automatic Transmission (4L80-E) ................7-18 Views ...................................... 2.90. 2-91
Engine Control (5.0L, 5.7L) ..................... 6-171 1 Tie Rod End Inspection ............... 2.93. 2-94. 2-95
Engine Controls (4.3L) ............................ 6-1183 Tie Rod Replacement .............. 2.98. 2-101. 2-104
Engine Controls (6.5L-L57) ..................... 6-2272 Steering WheeKolumn . Tilt
Engine Controls (6.5L-L65) ..................... 6-2594 Component Locations ........................ 2-138. 2-139
Engine Controls (7.4L) ............................ 6-2891 Component Views ........................................ 2-140
Tire and Wheel Runout .................................. 0-76 Connector End Views .................................. 2-143
Tire Inflation Pressure .................................... 0-32 Description
Transmission Scan Tool Data Definitions
Automatic Transmission (4L80-E) ................ 7-25
Wheel Alignment ............................................ 3-14
.Auto Trans Shift Lock Control ...................2-216
Ignition Lock System Description ..............2-216
Steering Wheel and Column ..................... 2-216
Spring Diagnosis
Bushing Replacement Dimmer Switch Does Not Function ........... 2-145
Rear Suspensiori ........................................ 3-71 Hazard Switch Does Not Stay On ............. 2-146
Rear Suspension High Lock Effort ........................................ 2-144
Leaf Spring Replacement ........................... 3-72 High Lock Effort Between the
Spring Inspection, Air ........................................ 3-47 Off Lock Positions .......................... 2-144
Spring Replacement. Air .................................... 3-50 High Steering Shaft Effort ......................... 2-145
Spring Replacement, Front Leaf ........................ 3-51 Key Cannot Be Removed in the
Springs Replacement. Front Coil ....................... 3-48 Off Lock Position ............................ 2-144
Stabilizer Shaft Lash In Steering Column .......................... 2-145
Replacement ......................................... 3-35. 3-36 Lock Cylinder Can Be Removed
Stabilizer Shaft Replacement Without Depressing Retainer ............2-144
Rear Suspension ........................................... 3-70 Lock System Does Not Lock .................... 2-144
INDEX 27

Steering Wheel/Column . Tilt (cont.) Steering Wheel/Column . Tilt (cont.)

Diagnosis (cont.) Unit Repair (cont.)
Lock System Does Not Unlock ................. 2-144 Steering Shaft, Lower Bearing.
Lock System Sticks In Start ...................... 2-144 Jacket- Disassemble ............ 2.201. 2-204
Noise in Steering Column ......................... 2-145 Tilt Spring .Assemble ................... 2.182. 2-183
Turn Signal Difficult to Operate ................. 2-146 Tilt Spring . Disassemble ...............2.179. 2-181
Turn Signal Does Not Cancel ...................2-146 Turn Signal and Multifunction Switch
Turn Signal Does Not Indicate Assembly .Assemble .............2-166. 2-168
Lane Change .................................. 2-146 Turn Signal Cancel Cam. Upper
Bearing Inner Race
Turn Signal Does Not Stay
Assemble ............................. 2-187. 2-189
in Turn Position .............................. 2-146
Hazard Warning Switch Replacement ........... 2-148 Turn Signal Cancel Cam. Upper
Bearing Inner Race
Horn Switch Replacement .............................. 2-150 Disassemble ........................ 2-185. 2-186

.
Lower and Upper Intermediate Visual Identification
Shaft Replacement .............. 2-153, 2-154, Disassembled View ............. 2-129. 2-131 2-133
2-155
Stoplamp Switch
Off-Vehicle Adjustment ................................................... 5-111
Auto Trans Shift Lock Replacement ..................................... 5.109. 5-110
Control-Disassemble ....................... 2-178
Strategy Based Diagnosis ................................. 0-29
Replacement .......................... 2-1 56, 2-1 58, 2-162
Struts or Shock Absorbers
Schematic Diagnosis
References ............................................... 2-135
Bench Test .................................................. 3-7
Shift Indicator Adjustment ............................. 2-147
Binding ......................................................... 3-7
Shift Lever Replacement .............................. 2-149 Noisy ........................................................... 3-7
Special Tools ............................................... 2-217 Suspension
Specifications Diagnosis
Fastener Tightening .................................. 2-128 Abnormal or Excessive
Steering Wheel Replacement ....................... 2-151 Tire Wear ............................ 3.3. 3.4. 3-5
Tilt Lever Replacement ................................ 2-149 Front Wheel Shimmy .................................... 3-8
Turn Signal and Multifunction Switch Low or Uneven Trim Height ........................ 3-13
Assembly - Disassemble ........2-164. 2-165 Noise . Front Suspension ............................. 3-6
Turn Signal Multifunction Signal Noisy Front Suspension ............................... 3-5
Lever Replacement ......................... 2-147 Poor Directional Stability ............................... 3-6
Unit Repair Spring Breakage ........................................... 3-8
Auto Trans Shift Lock Spring Noise ................................................ 3-8
Control-Assemble ............................ 2-179 Spring Sags or Bottoms ............................... 3-8
Dimmer Switch Assembly - Struts or Shock Absorber Bench Test .......... 3-7
Assemble ............................. 2-174, 2-175 Struts or Shock Absorbers Binding ...............3-7
Dimmer Switch Assembly - Struts or Shock Absorbers Noisy .................. 3-7
Disassemble ................................... 2-173 Vehicle Leads/Pulls ...................................... 3-3
Housing - Assemble ....................... 2-192. 2-194 Wheel Bearings ............................................ 3-9
Housing - Disassemble .................. 2-190, 2-191 Wheel Tramp ............................................... 3-5
Ignition Switch Assembly - Front
Assemble ............................. 2-170, 2-172
Description General .................................... 3-63
Ignition Switch Assembly -
Rear
Disassemble ........................ 2-169, 2-170
Component Locations ........................ 3.66. 3-68
Lock Cylinder Set - Assemble ...................2-178
Description General .................................... 3-74
Lock Cylinder Set - Disassemble .............. 2-177
Diagnosis Spring Maintenance .................... 3-69
Lock Housing Assembly -
Assemble ............................. 2-198, 2-199 Switch
A/C Compressor Control ................................ 1-50
Lock Housing Assembly -
Disassemble ........................ 2-195, 2-197 Alarm. Replacement ..................................... 5-108
Pivot and Pulse Switch Assembly - Brake Fluid Flow. Replacement .................... 5-107
Assemble ............................. 2-176, 2-177 Clutch Start Switch Replacement .................7-425
Pivot and Pulse Switch Assembly - Fluid Flow Switch Replacement .................... 5-107
Disassemble ................................... 2-176 Hazard Warning Switch Replacement
Steering Column Accident Damage ...........2-214 (Tilt Column) ................................... 2-148
Steering Shaft, Lower Bearing, Horn Switch Replacement
Jacket- Assemble ................2-206, 2-210 (Tilt Column) ................................... 2-150
28
Switch (cont.) Timing Chain (cont.)
ParWNeutral Position Switch Adjustment Sprockets Replacement (4.3L) ....................... 6-95
Automatic Transmission . 4L80-E ............. 7-346 Sprockets Replacement (5.0L, 5.7L) ............. 6-352
ParWNeutral Position Switch Replacement Sprockets Replacement (6.5L) ..................... 6-627
Automatic Transmission .4L80-E ............. 7-344 Sprockets Replacement (7.4L) ..................... 6-841
Stoplamp Switch Adjustment ........................ 5-1 11 Wear Check (6.5L) ....................................... 6-666
Stoplamp Switch Replacement .......... 5-109, 5-110 Ti re
Switches Chain Usage Description ............................... 3-82
Park Brake Pull Switch Replacement ........... 5-185 Inflation Description ........................................ 3-81
Park Brake Warning Lamp Switch Mounting and Dismounting ............................. 3-79
Replacement .................................. 5-186 Placard Description ........................................ 3-83
Rotation ......................................................... 3-80
Tire and Wheel Balancing ...............................
T Tire and Wheel Inspection-Vibration
0-115

'TDC Offset Adjustment Diagnosis ......................................... 0-78

(6.5L-L57) ........................ 6.2563, 6-2564 Tire and Wheel Runout Specifications ............... 0-76
TDC Offset Adjustment (6.5L-L65) ................. 6-2861 Tire Inflation Pressure Specifications .................0-32
Thermostat Tire Placard ........................................................ 0-8
Description ................................................. 6-1063 Tire Wear
Housing Crossover Replacement Abnormal or Excessive .................... 3-3, 3-4. 3-5
(Engine Cooling) ........................... 6-1045 Tires and Wheels
installation (6.5L) ......................................... 6-736 Description
Removal (6.5L) ............................................ 6-651 All Seasons Tires Description ..................... 3-82
Replacement (Engine Cooling) ........6-1041, 6-1042, Chain Usage .............................................. 3-82
6-1043, 6-1044 General ...................................................... 3-81
Thread Inserts ................................................... 0-17 Inflation ...................................................... 3-81
Thread Repair (6.5L) ....................................... 6-743 P-Metric Sized Tires ................................... 3-83
Throttle Body Replacement Tires ...................................... 3-82
Assembly Replacement (4.3L) .................... 6-161 1 Tire Placard ................................................ 3-83
Assembly Replacement-CSFI Wheel Repair ............................................. 3-83
(5.0L, 5.7L) ................................... 6-2164 Wheels ....................................................... 3-83
Assembly Replacement (7.4L) .................... 6-3329 Diagnosis
Installation (7.4L) ................................... Wheel Mounting Surface Check ..................3-75
Removal (7.4L) ............................................ 6-882 Special 'Tools ................................................. 3-83
Throttle Position Sensor Specifications
Adjustment (6.5L-L57) ................... 6-2534
Fastener Tightening .................................... 3-75
Throttle Position Sensor
Replacement (4.3L) ....................... 6-1598
Wheel Removal and Installation ..................... 3-77
Toe Adjustment. Front ....................................... 3-19
Throttle Position Sensor
Replacement (5.0L, 5.7L) ..............6-2151 Tow Hook Replacement .................................. 8-364
Throttle Position Sensor Towing a Disabled Vehicle .......................
Replacement (6.5L-L57) ................ 6-2533 Training Information ............................................ 0-5
Throttle Position Sensor Transmission and Engine Usage ......................... 0-9
Replacement (7.4L) ....................... 6-3321 Transmission ID and Partial VIN Location ........... 0-9
Timing Adjustment, Injection (6.5L-157) ......... 6-2562 Turbocharger
Timing Adjustment, Injection (6.5L-L65) ......... 6-2860 Installation (6.5L) ......................................... 6-730
Timing Chain Removal (6.5L) ............................................ 6-658
Camshaft Sprocket Removal (6.5L) .............. 6-667 Replacement (6.5L) ...................................... 6-582
Sprockets Clean and Inspect (4.3L) ............. 6-189
Sprockets Clean and Inspect
(5.0L, 5.7L) ..................................... 6-434 V
Sprockets Clean and Inspect (6.5L) ............. 6-691 Vaciium Pump Replacement (6.5L) .................6-555
Sprockets Clean and Inspect (7.4L.) ............. 6-930 Vacuum Pump Test .6.5L .............................. 6-519
Sprockets Installation (4.3L) ......................... 6-233 Valve
Sprockets Installation (5.0L, 5.7L) ................6-473 Guide ReamingNalve and Seat
Sprockets Installation (6.5L) ......................... 6-722 Grinding (4.3L) ............................... 6-195
Sprockets Installation (7.4L) ......................... 6-971 Guide ReamingNalve and Seat
Sprockets Removal (4.3L) ............................ 6-148 Grinding (5.0L, 5.7L) ....................... 6-440
Sprockets Removal (5.0L, 5.7L) ...................6-398 Guide ReamingNalve and Seat
Sprockets Removal (7.4L) ............................ 6-892 Grinding (6.5L) ............................... 6-696
INDEX 29
Valve (cont.) Valve (cont.)
Guide ReamingNalve and Seat Rocker Arm Cover Clean
Grinding (7.4L) ............................... 6-937 and Inspect (7.4L) .......................... 6-945
Lash Adjustment (5.0L, 5.7L) ....................... 6-486 Rocker Arm Cover
Lifter Installation (4.3L) ................................. 6-242 Installation (4.3L) ................. 6-254, 6-255
Lifter Installation (5.0L, 5.7L) ........................ 6-481 Rocker Arm Cover
Lifter Installation (6.5L) ................................. 6-719 Installation (5.0L, 5.7L) ................... 6-492
Lifter Installation (7.4L) ................................. 6-976 Rocker Arm Cover
Lifter Removal (4.3L) ................................... 6-143 Installation (6.5L) ............................ 6-721
Lifter Removal (5.0L, 5.7L) ........................... 6-394 Rocker Arm Cover
Lifter Removal (6.5L) ................................... 6-670 Installation (7.4L) ................. 6-988, 6-989
Lifter Removal (7.4L) ................................... 6-889 Rocker Arm Cover
Lifter Replacement (4.3L) ............................... 6-76 Removal (4.3L) .................... 6-134, 6-135
Lifter Replacement (5.0L, 5.7L) .................... 6-336 Rocker Arm Cover
Removal (5.OL, 5.7L) ...................... 6-388
Lifter Replacement (6.5L) ............................. 6-613
Rocker Arm Cover
Lifter Replacement (7.4L) ............................. 6-803
Removal (6.5L) ............................... 6-668
Lifters and Guides Clean and Rocker Arm Cover
Inspect (4.3L) ................................. 6-191 Removal (7.4L) .................... 6-879, 6-880
Lifters and Guides Clean and Rocker Arm Cover
Inspect (5.0L, 5.7L) ........................ 6-436 Replacement (4.3L) ................. 6-67, 6-69
Lifters and Guides Clean and Rocker Arm Cover Replacement
Inspect (6.5L) ................................. 6-693
(5.0L: 5.7L) .......................... 6-323, 6-326
Lifters and Guides Clean and
Inspect (7.4L) .................................
Rocker Arm and Push Rod
6-931
Rocker Arm Cover
Replacement (6.5L) .............. 6-571 6-575
Rocker Arm Cover
.
Installation (4.3L) ............................ 6-248
Replacement (7.4L) .............. 6-792, 6-796
Rocker Arm and Push Rod
Installation (5.0L, 5.7L) ................... 6-485 Rocker Arm. Shaft, and Push Rod
Installation (6.5L) ............................ 6-720
Rocker Arm and Push Rod
Installation (7.4L) ............................ 6-980 Rocker Arm, Shaft, and Push Rod
Rocker Arm and Push Rod Removal (6.5L) ............................... 6-668
Removal (4.3L) ............................... 6-137 Rocker Arm. Shaft. and Push Rod
Rocker Arm and Push Rod Replacement (6.5L) ........................ 6-579
Removal (5.0L, 5.7L) ...................... 6-390 Rocker Arm Stud Installation
Rocker Arm and Push Rod (5.0L, 5.7L) ..................................... 6-443
Removal (7.4L) ............................... 6-886 Rocker Arm Stud Removal
Rocker Arm and Push Rod (5.0L, 5.7L) ..................................... 6-442
Replacement (4.3L) .......................... 6-71 Stem Oil Seal and Valve Spring
Rocker Arm and Push Rod Replacement (4.3L) .......................... 6-72
Replacement (5.0L, 5.7L) ................ 6-329 Stem Oil Seal and Valve Spring
Rocker Arm and Push Rod Replacement (5.0L, 5.7L) ................ 6-331
Replacement (7.4L) ........................ 6-798 Stem Oil Seal and Valve Spring
Rocker Arm and Push Rods Clean Replacement (6.51) ........................ 6-610
and Inspect (4.3L) .......................... 6-190 Stem Oil Seal and Valve Spring
Rocker Arm and Push Rods Clean Replacement (7.4L) ........................ 6-800
and Inspect (5.0L, 5.7L) ..................6-435 Vehicle Certification Label ................................... 0-7
Rocker Arm and Push Rods Clean Vehicle Control Module
and Inspect (7.4L) .......................... 6-931 Connector End Views (4.3L) ....................... 6-1229
Rocker Arm and Shaft Connector End Views (5.0L,5.7L) ...............6-1757
Assemble (6.5L) ............................. 6-693 Connector End Views (7.4L) ....................... 6-2931
Rocker Arm and Shaft Clean Description (4.3L) ....................................... 6-1674
and Inspect (6.5L) .......................... 6-692
Description (5.0L, 5.7L) .............................. 6-2235
Rocker Arm and Shaft
Disassemble (6.5L) ......................... 6-692 Description (7.4L) ....................................... 6-3386
Rocker Arm Cover Clean ReplacemenVProgramming (4.3L) ...............6-1587
and Inspect (4.3L) .......................... 6-204 ReplacemenVProgramming (5.0L, 5.7L) ........ 6-2140
Rocker Arm Cover Clean ReplacemenVProgramming (7.4L) ............... 6-3313
and Inspect (5.0L, 5.7L) .................. 6-450 Vehicle Control Module Connector
Rocker Arm Cover Clean End Views .................................... 6-1757
and Inspect (6.5L) .......................... 6-703 Vehicle Identification ........................................... 0-6
30 INDEX
Vehicle Speed Sensor Water Pump (cont.)
Manual Transmission . New Venture ..............7-11 Replacement (Engine Cooling) ........ 6.1046.6.1047.
Vehicle Speed Sensor Replacement 6.1048. 6-1049
Automatic Transmission .4L80-E ................. 7-351 Water-in-Fuel Sensor Replacement
Vehicle Speed Signal Buffer (6.5L-L57) ..................................... 6-2544
Replacement (6.5L-L57) ................6-2576 Water-in-Fuel Sensor Replacement
Vehicle Speed Signal Buffer (6.5L-L65) ..................................... 6-2843
Replacement (6.5L-L65) ................6-2873 Wheel
Vent Hose Replacement Removal and Installation ................................ 3-77
Rear Drive Axle ............................................. 4-42 Wheel Alignment
Vibration Diagnosis Description
Balancing Tires and Wheels ......................... 0-115 Camber ..................................................... 3-19
Basic Terms ................................................ 0-1 18 Caster ........................................................ 3-19
Classifying the Vibration ................................. 0-80 General ...................................................... 3-19
Diagnosing First-Order I-Beam Front Axle Suspension ................... 3-20
Driveline Vibration ............................ 0-85 Toe ............................................................ 3-20
Diagnosing Second-Order Diagnosis
Driveline Vibration ............................ 0-95 Preliminary Alignment Inspection ................ 3-15
Diagnostic Information and Procedures .......... 0-77 Front Camber Adjustment .............................. 3-18
Driveline Vibration Analysis ............................ 0-85 Front Caster Adjustment ................................ 3-16
Electronic Vibration Analyzer (EVA) .............. 0-128 Front Toe Adjustment .................................... 3-19
Engine Related Vibration .............................. 0-104 Specifications ................................................. 3-14
Matching Frequency to Fastener Tightening .................................... 3-14
Component RPM .............................. 0-82 Wheel Bearing. Hub. Knuckle. and Seal
Reed Tachometer ........................................ 0-128 Replacement ............................ 3-52. 3-55
Road Test ..................................................... 0-79 Wheel Bearings
Rotar/Drum Imbalance ................................... 0-84 Adjustment
Special Tools ............................................... 0-132 Front ................................................. 3.57. 3-58
Systematic Approach ..................................... 0-77 Rear Drive Axle ................................. 4.74. 4-76
Tire and Wheel Inspection ............................. 0-78 Wheel Bearings Diagnosis .................................. 3-9
Tire and Wheel Vibration ............................. 0-109 Wheel Cylinder Overhaul ................................. 5-156
Types of Road Test Procedures .................... 0-79 Wheel Cylinder Replacement ........................... 5-155
Vibrations That Can Be Felt .......................... 0-81 Wheel Hub. Bearing. Knuckle. and Seal
Vibrations That Make Noise ........................... 0-81 Replacement. Front ................... 3.52. 3-55
VIN Derivative ..................................................... 0-6 Wheel Hub Bolt Replacement ................... 3-32. 3-33
VIN, Partial, Location and Engine ID ................... 0-8 Wheel Tramp Diagnosis ...................................... 3-5
Voltmeter Wheels
Displaying High or Low .............................. 6-1 108 Description ..................................................... 3-83
Repair Description ......................................... 3-83
WipersMlasher Systems
Component Locations .................................... 8-87
Wastegate Solenoid Replacement , Component Views .......................................... 8-88
(6.5L-L65) ..................................... 6-2875 Connector End Views .................................... 8-90
Water Pump Description
Clean and Inspect (4.3L) .............................. 6-217 Circuit ....................................................... 8-98
Clean and Inspect (5.0L, 5.7L) ..................... 6-462 Diagnosis
Clean and Inspect (6.5L) .............................. 6-703 Washers Always On ................................... 8-91
Clean and Inspect (7.4L) .............................. 6-957 Washers Inoperative ................................... 8-91
Description ................................................. 6-1063 Wipers and Washer Inoperative
Installation (4.3L) ......................................... 6-257 All Modes ......................................... 8-92
Installation (5.0L, 5.7L) ................................. 6-492 Wipers Delay Mode Inoperative .................. 8-95
lnstallation (6.5L) ......................................... 6-727 Wipers High Mode Inoperative .................... 8-95
Installation (7.4L) ......................................... 6-993 Wipers Inoperative All Modes ..................... 8-94
Removal (4.3L) ............................................ 6-131 Wipers Low or Mist Modes Inoperative ....... 8-96
Removal (5.0L, 5.7L) ................................... 6-386 Schematic
Removal (6.5L) ............................................ 6-661 Icons .......................................................... 8-84
Removal (7.4L) ............................................ 6-877 References ................................................. 8-84
INDEX 31
WipersNVasher Systems (cont.) Wiring Systems (cont.)
Schematics Diagnosis (cont.)
Pulse .......................................................... 8-86 SIR Wiring Repairs ................................... 8-108
Standard .................................................... 8-85 Splicing Copper Wire
Wiring Systems Using Splice Clips .......................... 8-120
Description Splicing Copper Wire
Harness Routing Views ..................8.257. 8-270 Using Splice Sleeves ...................... 8-122
lnline Harness Connector Splicing Inline Harness Diodes ..................8-124
End Views ........................... 8.225. 8-240 Splicing Twisted or Shielded Cable ........... 8-123
Diagnosis Symptom Diagnostic Example ................... 8-113
Chassis Zoning ......................................... 8-108 Terminal Position Assurance Locks ........... 8-127
Checking Aftermarket Accessories ............ 8-116 Testing for Continuity ................................ 8-117
Circuit Protection Circuit Breakers .............8-120 Testing for Electrical Intermittents .............8-115
Circuit Protection Fuses ............................ 8-119 Testing for Short to Ground ...................... 8-118
Circuit Protection Fusible Links .................8-120 Testing for Voltage ................................... 8-117
Connector Position Assurance Locks ........ 8-127 Testing for Voltage Drop ........................... 8-117
Connector Repairs .................................... 8-127 Troubleshooting with a
Electrical Symbols .................................... 8-109 Digital Multimeter ............................ 8-116
Flat Wire Repairs ..................................... 8-127 Troubleshooting with a Short Finder ......... 8-116
General Electrical Diagnosis Troubleshooting with a Test Light .............8-116
Procedures ..................................... 8-113 Using Connector Test Adapters ................8-117
H02S Wiring Repairs ............................... 8-125 Using Fused Jumper Wires ....................... 8-117
How to Use Circuit Descriptions ............... 8-107 Weather Pack Connectors ........................ 8-129
How to Use Component Where to Find Electrical Schematics ........... 8-99
Location Tables .............................. 8-104 Wiring Repairs .......................................... 8-119
How to Use Component Electrical Center Identification ............ 8-219. 8-220
Location Views ............................... 8-104 Power and Grounding
How to Use Connector End Views ............ 8-106 Component Views ........................... 8-203
How to Use Diagnostic Power and Grounding
System Checks .............................. 8-106 Components ........................ 8-185, 8-193
How to Use Diagnostic Tables .................. 8-106 Power and Grounding
How to Use Electrical Diagnosis ...............8-102 Connector End Views ..................... 8-222
How to Use Electrical Schematics ............ 8-102 Schematics
How to Use Schematic Fuse Block Details ......................... 8-140, 8-148
Icon Tables .................................... 8-103 Ground Distribution ........................ 8-158, 8-170
How to Use Schematic Power and Grounding
Reference Tables ........................... 8-103 Schematic Icons ............................. 8-131
lntermittents and Poor Connections .......... 8-114 Power and Grounding
Probing Electrical Connectors ...................8-116 Schematic References .................... 8-131
Pull to Seat Connectors ............................ 8-129 Power Distribution .......................... 8-132, 8-136
Push to Seat Connectors .......................... 8-128 Upfitter Provision ........................... 8-180, 8-182
Repairing Connector Terminals .................8-130 Special Tools ............................................... 8-280
Repairing Damaged Wire Insulation .......... 8-120 Work Sheets, Diagnostic .................................... 0-5
Index (S1) 1
A Axle Identification – Rear (P22) . . . . . . . . . . . (S1) 0-4
Axle Replacement (American Axle
Abbreviations and Definitions, ABS . . . . . . . (S1) 5-80 11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-81
ABS Description . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-81 Axle Replacement (Spicer Dana S135 and
ABS Diagnostic Specifications . . . . . . . . . . . . (S1) 5-3 S150 14 Inch) . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-83
ABS Handling Caution . . . . . . . . . . . . . . . . . . . . . (S1) 3 Axle Shaft Replacement (American Axle
ABS Indicator Lamp Off Constantly, 11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-10
No DTCs . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-66 Axle Shaft Replacement (Spicer Dana
ABS Indicator Lamp On Constantly, S135 and S150 14 Inch) . . . . . . . . . . . . . . (S1) 4-11
No DTCs . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-70
ABS Operation . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-82
ABS Schematic Icons . . . . . . . . . . . . . . . . . . . . (S1) 5-4 B
ABS Schematics (P22 Motorhome) Backlash Adjustment (American Axle
(Cell 44: DLC, EBCM, EBCM Grounds 10 1/2 and 11 1/2 Inch) . . . . . . . . . . . . . . . (S1) 4-70
and Wheel Speed Sensors) . . . . . . . . . . . . (S1) 5-6 Backlash Adjustment (Spicer Dana S135
ABS-Hydraulic Harness to Electronic Brake and S150 14 Inch) . . . . . . . . . . . . . . . . . . . (S1) 4-73
Control Module (EBCM), Right Side Backup Lights Schematics (P22 Motorhome)
Forward View . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-10
(Cell 112) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-24
Accelerator Pedal Position (APP) Sensor Basic Knowledge Required, ABS . . . . . . . . . (S1) 5-81
Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-554 Battery Charging . . . . . . . . . . . . . . . . . . . . . . (S1) 6-276
Accessory Bracket Replacement – Left . . . (S1) 6-44 Battery Common Causes of Failure . . . . . . (S1) 6-278
Adding Lubricant to the Hub Caps . . . . . . . . (S1) 3-15 Battery Description and Operation . . . . . . . (S1) 6-291
Air Cleaner Assembly Replacement . . . . . (S1) 6-597
Battery Disconnect Caution . . . . . . . . . . . . . . . . . (S1) 3
Air Cleaner Element Replacement . . . . . . . (S1) 6-596 Battery Electrical Drain/Parasitic
Air Intake Duct Replacement (8.1L) . . . . . . (S1) 6-598 Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-277
Air Intake System Description . . . . . . . . . . . (S1) 6-618 Battery Inspection/Test . . . . . . . . . . . . . . . . . (S1) 6-274
Alcohol/Contaminants-In-Fuel Battery Protection During Vehicle
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-537
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-278
Allison LCT 1000 Transmission I.D. . . . . . . . . (S1) 0-4 Battery Usage . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-254
Antilock Brake System . . . . . . . . . . . . . . . . . . . (S1) 5-3 Belt Dressing Notice . . . . . . . . . . . . . . . . . . . . . . . (S1) 5
Antilock Brake System Connector Body and Accessories . . . . . . . . . . . . . . . . . . . (S1) 8-1
End Views . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-14 Brake Booster to Steering Gear Hose
Antilock Brake System Schematics Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-20
(P22 Motorhome) (Cell 44: Brake Brake Dust Caution . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3
Booster Pump) . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-9
Brake Fluid Caution . . . . . . . . . . . . . . . . . . . . . . . (S1) 4
Antilock Brake System Schematics Brake Pipe Replacement Caution . . . . . . . . . . . (S1) 4
(P22 Motorhome) (Cell 44: Brake Brake Pressure Modulator Valve (BPMV)
Warning System) . . . . . . . . . . . . . . . . . . . . . (S1) 5-8 Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-76
Antilock Brake System Schematics Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-1
(P22 Motorhome) (Cell 44: Power
Distribution/Ground Distribution) . . . . . . . . (S1) 5-5
Antilock Brake System Schematics C
(P22 Motorhome) (Cell 44: Transmission
Control Module and Stop Lamp Camshaft and Bearings Cleaning and
Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-7 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-139
Approximate Fluid Capacities . . . . . . . . . . . . (S1) 0-13 Camshaft Bearing Installation . . . . . . . . . . . (S1) 6-140
Audible Warnings Schematics Camshaft Bearing Removal . . . . . . . . . . . . . (S1) 6-115
(P22 Motorhome) (Cell 76) . . . . . . . . . . . . (S1) 8-94 Camshaft Installation . . . . . . . . . . . . . . . . . . (S1) 6-187
Automated Bleed Procedure . . . . . . . . . . . . . (S1) 5-74 Camshaft Position (CMP) Sensor
Automatic Transmission – Allison . . . . . . . . . . (S1) 7-3 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-591
Automatic Transmission Sensors Camshaft Removal . . . . . . . . . . . . . . . . . . . . (S1) 6-105
Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-258 Camshaft Replacement . . . . . . . . . . . . . . . . . (S1) 6-70
Automatic Transmission Shift Lock Control Catalytic Converter Replacemen
Schematiics (P22 Motorhome) (Cell 138: (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-623
BTSI Relay and Related Circuits) . . . . . . (S1) 2-27 Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . (S1) 3
Auxiliary Cooling Fan Replacement Charging System Description and
(8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-232 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-292
Auxiliary Cooling Fans . . . . . . . . . . . . . . . . . (S1) 6-223 CKP System Variation Learn
Axle Assemble (American Axle Procedure . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-546
11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-25 Clutch Dust Caution . . . . . . . . . . . . . . . . . . . . . . . (S1) 4
Axle Disassemble (American Axle Component Fastener Tightening Notice . . . . . . (S1) 5
11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-19 Compressor Replacement . . . . . . . . . . . . . . . . (S1) 1-8
Axle Housing Replacement (American Axle Condenser Replacement . . . . . . . . . . . . . . . . . (S1) 1-7
10 1/2 and 11 1/2 Inch) . . . . . . . . . . . . . . . (S1) 4-31 Connector End Views . . . . . . . . . . . . . . . . . . (S1) 6-331
(S1) 2 Index
Cooling Fan 1 . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-224 Diagnostic System Check – Engine
Cooling Fan 2 . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-224 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-352
Cooling System Schematic Icons . . . . . . . . (S1) 6-222 Diagnostic System Check – Engine
Correct Gear Patterns For Gleason Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-263
Cut Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-6 Diagnostic Starting Point – Engine
Crankcase Ventilation System . . . . . . . . . . (S1) 6-216 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-14
Crankcase Ventilation System Diagnostic Trouble Code (DTC) List . . . . . (S1) 6-362
Inspection/Description . . . . . . . . . . . . . . . . (S1) 6-23 Diagnostic Trouble Code (DTC) Type
Crankshaft and Bearings Cleaning and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-298
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-121 Diagnostic Trouble Code (DTC)
Crankshaft and Bearings Installation . . . . . (S1) 6-178 Type(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-298
Crankshaft and Bearings Removal . . . . . . (S1) 6-109 Differential Carrier Replacement (Spicer
Crankshaft and Connecting Rod Bearing Dana S135 and S150 14 Inch) . . . . . . . . . (S1) 4-60
Clearance Measurement . . . . . . . . . . . . . (S1) 6-124 Differential Overhaul (American Axle
Crankshaft and Connecting Rod Bearing 10 1/2 and 11 1/2 Inch) . . . . . . . . . . . . . . . (S1) 4-63
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-123 Differential Overhaul (Spicer Dana S135
Crankshaft Balancer Cleaning and and S150 14 Inch) . . . . . . . . . . . . . . . . . . . (S1) 4-65
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-133 Differential Replacement (American Axle
Crankshaft Balancer Installation . . . . . . . . . (S1) 6-208 10 1/2 and 11 1/2 Inch) . . . . . . . . . . . . . . . (S1) 4-54
Crankshaft Balancer Removal . . . . . . . . . . . (S1) 6-88 Differential Replacement (Spicer Dana
Crankshaft Balancer Replacement . . . . . . . (S1) 6-63 S135 and S150 14 Inch) . . . . . . . . . . . . . . (S1) 4-57
Crankshaft Front Cover Oil Seal Differential Side Bearing Preload Adjustment
Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-64 (American Axle 10 1/2 and
Crankshaft Position (CKP) Sensor 11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-67
Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-590 Drain Cock Replacement (8.1L) . . . . . . . . . (S1) 6-238
Crankshaft Rear Oil Seal Installation . . . . . (S1) 6-183 Draining Fluids and Oil Filter Removal . . . . (S1) 6-88
Crankshaft Rear Oil Seal Removal . . . . . . (S1) 6-108 Drive Belt Chirping Diagnosis . . . . . . . . . . . . (S1) 6-23
Crankshaft Rear Oil Seal Replacement . . . (S1) 6-78 Drive Belt Excessive Wear Diagnosis . . . . . (S1) 6-31
Cylinder Boring and Honing . . . . . . . . . . . . . (S1) 6-119 Drive Belt Falls Off Diagnosis . . . . . . . . . . . . (S1) 6-29
Cylinder Head and Components . . . . . . . . . . (S1) 6-34 Drive Belt Idler Pulley Replacement . . . . . . . (S1) 6-40
Cylinder Head Assemble . . . . . . . . . . . . . . . (S1) 6-154 Drive Belt Replacement . . . . . . . . . . . . . . . . . (S1) 6-38
Cylinder Head Cleaning and Drive Belt Rumbling Diagnosis . . . . . . . . . . . (S1) 6-27
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-148 Drive Belt Squeal Diagnosis . . . . . . . . . . . . . (S1) 6-25
Cylinder Head Disassemble . . . . . . . . . . . . (S1) 6-146 Drive Belt System Description . . . . . . . . . . . (S1) 6-216
Cylinder Head Installation – Left . . . . . . . . . (S1) 6-193 Drive Belt Tensioner Diagnosis . . . . . . . . . . . (S1) 6-32
Cylinder Head Installation – Right . . . . . . . (S1) 6-194 Drive Belt Tensioner Replacement . . . . . . . . (S1) 6-39
Cylinder Head Removal – Left . . . . . . . . . . . (S1) 6-99 Drive Belt Vibration Diagnosis . . . . . . . . . . . . (S1) 6-28
Cylinder Head Removal – Right . . . . . . . . . (S1) 6-100 Drive Belt Whine Diagnosis . . . . . . . . . . . . . . (S1) 6-27
Cylinder Head Replacement – Left . . . . . . . (S1) 6-61 Driveline/Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-1
Cylinder Head Replacement – Right . . . . . . (S1) 6-58 DTC 21 RF Wheel Speed Sensor
Circuit Open . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-21
DTC 22 RF Wheel Speed
D Signal Missing . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-23
Data Link Communications . . . . . . . . . . . . . . . (S1) 8-3 DTC 23 RF Wheel Speed Signal
Data Link Communications Connector Erratic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-25
End Views . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-5 DTC 25 LF Wheel Speed Sensor
Data Link Communications Description and Circuit Open . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-11 DTC 26 LF Wheel Speed Signal
Data Link Communications Schematic Missing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-29
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-3 DTC 27 LF Wheel Speed Signal Erratic . . . (S1) 5-32
Data Link Connector (DLC) Schematics (P22 DTC 31 RR Wheel Speed Signal
Motorhome) (Cell 50) . . . . . . . . . . . . . . . . . . (S1) 8-4 Circuit Open . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-34
Defective Scan Tool Notice . . . . . . . . . . . . . . . . . (S1) 5 DTC 32 RR Wheel Speed Signal
Definition of Caution, Notice, and Missing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-36
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3 DTC 33 RR Wheel Speed Signal
Diagnostic Information and Procedures . . . . (S1) 4-6 Erratic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-39
Diagnostic Starting Point – ABS Brakes . . . (S1) 5-18 DTC 35 LR Wheel Speed Signal
Diagnostic Starting Point – Data Link Circuit Open . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-42
Communications . . . . . . . . . . . . . . . . . . . . . . (S1) 8-6 DTC 36 LR Wheel Speed Signal
Diagnostic Starting Point – Engine Circuit Missing . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-44
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-352 DTC 37 LR Wheel Speed Signal Erratic . . . (S1) 5-47
Diagnostic Starting Point – Engine DTC 38 Wheel Speed Mismatch . . . . . . . . . (S1) 5-49
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-263
Index (S1) 3
DTC 41–58 EBCM Control Valve DTC P1635 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-500
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-51 DTC P1637 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-267
DTC 65 or 66 EBCM Relay Circuit . . . . . . . . (S1) 5-53 DTC P1638 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-268
DTC 67 or 68 Pump Motor Circuit DTC P1639 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-504
Open/Shorted . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-55 DTC U1300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-6
DTC 69 or 74 Excessive Dump/Isolation DTC U1301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-7
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-58
DTC 71–73 EBCM Malfunction . . . . . . . . . . . (S1) 5-60
DTC 81 Brake Switch Circuit . . . . . . . . . . . . . (S1) 5-61 E
DTC 86 ABS Indicator Lamp Circuit Electric Coolant Fan Caution . . . . . . . . . . . . . . . . (S1) 4
Shorted to B+ . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-64 Electrical Center Identification
DTC P0102 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-364 (P22 Motorhome) . . . . . . . . . . . . . . . . . . . . (S1) 8-61
DTC P0103 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-368 Electrolyte Freezing . . . . . . . . . . . . . . . . . . . (S1) 6-278
DTC P0107 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-370 Electronic Brake Control Module (EBCM)
DTC P0108 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-373 Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-75
DTC P0112 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-376 Electronic Ignition (EI) System
DTC P0113 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-378 Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-613
DTC P0117 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-381 Electronic Ignition (EI) System
DTC P0118 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-383 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-537
DTC P0131 or P0151 . . . . . . . . . . . . . . . . . . (S1) 6-386 Emission Modification Notice . . . . . . . . . . . . . . . (S1) 5
DTC P0132 or P0152 . . . . . . . . . . . . . . . . . . (S1) 6-389 Emissions Related DTCs . . . . . . . . . . . . . . . (S1) 6-298
DTC P0134 or P0154 . . . . . . . . . . . . . . . . . . (S1) 6-393 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-1
DTC P0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-396 Engine and Transmission Applications . . . . . (S1) 0-4
DTC P0230 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-398 Engine and Transmission Usage . . . . . . . . . . (S1) 0-4
DTC P0325 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-400 Engine Block Cleaning and Inspection . . . (S1) 6-117
DTC P0327 or P0332 . . . . . . . . . . . . . . . . . . (S1) 6-401 Engine Block Plug Installation . . . . . . . . . . . (S1) 6-173
DTC P0335 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-404 Engine Block Plug Removal . . . . . . . . . . . . (S1) 6-111
DTC P0336 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-407 Engine Component Description . . . . . . . . . (S1) 6-210
DTC P0341 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-409 Engine Compression Test . . . . . . . . . . . . . . . (S1) 6-32
DTC P0342 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-411 Engine Controls – 8.1L . . . . . . . . . . . . . . . . . (S1) 6-295
DTC P0343 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-414 Engine Controls Component Views . . . . . . (S1) 6-316
DTC P0351 1-P0358 . . . . . . . . . . . . . . . . . . (S1) 6-417 Engine Controls Schematic Icons . . . . . . . . (S1) 6-300
DTC P0404 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-420 Engine Controls Schematics (P22
DTC P0405 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-424 Motorhome) (Cell 21: A/C Controls) . . . (S1) 6-315
DTC P0443 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-427 Engine Controls Schematics (P22
DTC P0506 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-429 Motorhome) (Cell 21: Accelerator
DTC P0507 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-431 Pedal Position Sensor Circuits) . . . . . . . (S1) 6-313
DTC P0562 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-265 Engine Controls Schematics (P22
DTC P0563 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-266 Motorhome) (Cell 21: CMP, CKP,
DTC P0601, P0602, P0604, P0606, and KS) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-302
or P1683 . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-433 Engine Controls Schematics (P22
DTC P0650 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-434 Motorhome) (Cell 21: EVAP
DTC P1111 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-436 and EGR) . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-310
DTC P1112 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-438 Engine Controls Schematics (P22
DTC P1114 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-440 Motorhome) (Cell 21: Fuel Pump
DTC P1115 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-442 Controls, Single Tank) . . . . . . . . . . . . . . . (S1) 6-305
DTC P1120 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-444 Engine Controls Schematics (P22
DTC P1125 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-448 Motorhome) (Cell 21: Fuel Pump
DTC P1220 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-449 Injector Controls) . . . . . . . . . . . . . . . . . . . (S1) 6-306
DTC P1221 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-454 Engine Controls Schematics (P22
DTC P1275 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-457 Motorhome) (Cell 21: HO2S Circuit) . . . (S1) 6-308
DTC P1276 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-461 Engine Controls Schematics (P22
DTC P1280 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-465 Motorhome) (Cell 21: Ignition Control,
DTC P1281 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-469 Bank 1 (Left Side)) . . . . . . . . . . . . . . . . . . (S1) 6-303
DTC P1285 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-472 Engine Controls Schematics (P22
DTC P1286 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-476 Motorhome) (Cell 21: Ignition Control,
DTC P1336 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-480 Bank 2 (Right Side)) . . . . . . . . . . . . . . . . . (S1) 6-304
DTC P1404 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-482 Engine Controls Schematics (P22
DTC P1514 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-485 Motorhome) (Cell 21: MAP, ECT, and
DTC P1515 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-487 Air Meter (IAT/MAF)) . . . . . . . . . . . . . . . . (S1) 6-307
DTC P1516 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-490 Engine Controls Schematics (P22
DTC P1517 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-493 Motorhome) (Cell 21: PCM Power,
DTC P1518 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-495 Grounding, DLC, and MIL) . . . . . . . . . . . (S1) 6-301
(S1) 4 Index
Engine Controls Schematics (P22 Exhaust Gas Recirculation (EGR) Pipe
Motorhome) (Cell 21: TAC Cruise Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-594
Control Inputs) . . . . . . . . . . . . . . . . . . . . . (S1) 6-314 Exhaust Gas Recirculation (EGR) System
Engine Controls Schematics (P22 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-595
Motorhome) (Cell 21: TAC Power, Exhaust Gas Recirculation (EGR) System
Grounding, Data Circuits, and Indicator Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-616
Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-311 Exhaust Gas Recirculation (EGR) Valve
Engine Controls Schematics (P22 Bracket Replacement . . . . . . . . . . . . . . . (S1) 6-593
Motorhome) (Cell 21: Throttle Control Exhaust Gas Recirculation (EGR) Valve
Circuits) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-312 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-593
Engine Controls Schematics (P22 Exhaust Manifold Cleaning and
Motorhome) (Cell 21: VSS Circuit) . . . . (S1) 6-309 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-169
Engine Coolant Temperature (ECT) Sensor Exhaust Manifold Installation – Left . . . . . . (S1) 6-202
Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-547 Exhaust Manifold Installation – Right . . . . . (S1) 6-204
Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-221 Exhaust Manifold Removal – Left . . . . . . . . . (S1) 6-91
Engine Cranks But Does Not Run . . . . . . . (S1) 6-522 Exhaust Manifold Removal – Right . . . . . . . (S1) 6-93
Engine Cranks Slowly . . . . . . . . . . . . . . . . . . (S1) 6-272 Exhaust Pipe Replacement (Front)
Engine Crankshaft and Components . . . . . . (S1) 6-36 (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-625
Engine Disassembled Views . . . . . . . . . . . . . (S1) 6-33 Exhaust Pipe Replacement (Intermediate)
Engine Electrical . . . . . . . . . . . . . . . . . . . . . . (S1) 6-253 (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-624
Engine Electrical Component Views . . . . . (S1) 6-258 Exhaust Seal Replacement (8.1L) . . . . . . . (S1) 6-622
Engine Electrical Connector End Exterior Lights Schematics (P22 Motorhome)
Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-262 (Cell 110: Power Distribution – Park
Engine Electrical Schematic Icons . . . . . . . (S1) 6-255 Lamps and Headlight Switch) . . . . . . . . . . (S1) 8-21
Engine Emission Notice . . . . . . . . . . . . . . . . . . . . (S1) 6 Exterior Lights Schematics (P22 Motorhome)
Engine Exhaust . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-621 (Cell 110: Rear Lamps) . . . . . . . . . . . . . . . (S1) 8-23
Engine Flywheel and Flywheel Housing Exterior Lights Schematics (P22 Motorhome)
Components . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-33 (Cell 110: Turn Signal / Cluster Indicators
Engine Flywheel Cleaning and and Front Park Lamps) . . . . . . . . . . . . . . . (S1) 8-22
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-134 Exterior Lights Schematics (P22 Motorhome)
Engine Flywheel Housing Installation . . . . (S1) 6-207 (Cell 110: Turn Signal Multifunction
Engine Flywheel Housing Removal . . . . . . . (S1) 6-90 Switch / Stop Lamps) . . . . . . . . . . . . . . . . . (S1) 8-20
Engine Flywheel Installation . . . . . . . . . . . . (S1) 6-207
Engine Flywheel Removal . . . . . . . . . . . . . . . (S1) 6-89
Engine Flywheel Replacement (Automatic F
Transmission) . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-80 Fan Clutch Replacement (8.1L) . . . . . . . . . (S1) 6-231
Engine Front Cover Installation . . . . . . . . . . (S1) 6-188 Fan Replacement (8.1L) . . . . . . . . . . . . . . . (S1) 6-229
Engine Front Cover Removal . . . . . . . . . . . (S1) 6-104 Fan Shroud Replacement – Lower
Engine Front Cover Replacement . . . . . . . . (S1) 6-65 (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-241
Engine Gaskets, Replacing . . . . . . . . . . . . . (S1) 6-214 Fan Shroud Replacement – Upper
Engine Identification . . . . . . . . . . . . . . . . . . . (S1) 6-217 (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-239
Engine Mechanical – 8.1L . . . . . . . . . . . . . . . . (S1) 6-7 Fastener Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6
Engine Mechanical Specifications . . . . . . . . . (S1) 6-9 Fluid and Lubricant Recommendations . . . . (S1) 0-13
Engine Mount Inspection . . . . . . . . . . . . . . . . (S1) 6-41 Forward View . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-10
Engine Mount Replacement – Left . . . . . . . . (S1) 6-41 Front Suspension Components . . . . . . . . . . . (S1) 3-5
Engine Mount Replacement – Right . . . . . . (S1) 6-43 Front Suspension Crossmember Replacement
Engine Oil and Oil Filter Replacement . . . . (S1) 6-86 (Independent) (P32) . . . . . . . . . . . . . . . . . . . (S1) 3-7
Engine Oil Cooler Line Replacement Front Wheel Speed Sensor (WSS) . . . . . . . (S1) 5-12
(8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-226 Fuel and EVAP Pipe Caution . . . . . . . . . . . . . . . (S1) 4
Engine Replacement . . . . . . . . . . . . . . . . . . . (S1) 6-82 Fuel Filter Replacement . . . . . . . . . . . . . . . . (S1) 6-562
Evaporative Emission (EVAP) Canister Fuel Gauge Leak Caution . . . . . . . . . . . . . . . . . . (S1) 4
Purge Valve Replacement . . . . . . . . . . . (S1) 6-577 Fuel Hose/Pipes Replacement . . . . . . . . . . (S1) 6-567
Evaporative Emission (EVAP) Canister Fuel Injector Balance Test with
Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-582 Special Tool . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-532
Evaporative Emission (EVAP) Canister Fuel Injector Balance Test with Tech 2 . . . (S1) 6-534
Vent Valve Replacement . . . . . . . . . . . . . (S1) 6-579 Fuel Injector Coil Test . . . . . . . . . . . . . . . . . . (S1) 6-530
Evaporative Emission (EVAP) Control Fuel Injector Notice . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6
System Description . . . . . . . . . . . . . . . . . (S1) 6-612 Fuel Injector Replacement . . . . . . . . . . . . . . (S1) 6-575
Evaporative Emission (EVAP) Hoses/Pipes Fuel Level Sensor Replacement . . . . . . . . . (S1) 6-564
Replacement – Engine . . . . . . . . . . . . . . (S1) 6-580 Fuel Line Connection Cleaning Notice . . . . . . . (S1) 6
Evaporative Emission (EVAP) System Fuel Pipe Fitting Caution . . . . . . . . . . . . . . . . . . . (S1) 4
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-584 Fuel Pressure Connection Valve
Exhaust Gas Recirculation (EGR) Caution . . . . (S1) 4 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-569
Index (S1) 5
Fuel Pressure Gage Installation and Generator Pulley Replacement . . . . . . . . . . (S1) 6-286
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-557 Generator Replacement (8.1L) . . . . . . . . . . (S1) 6-287
Fuel Pressure Notice . . . . . . . . . . . . . . . . . . . . . . (S1) 6 Generator Usage . . . . . . . . . . . . . . . . . . . . . . (S1) 6-254
Fuel Pressure Regulator Replacement . . . (S1) 6-574 Generator Wiring Locator . . . . . . . . . . . . . . . (S1) 6-261
Fuel Pressure Relief Procedure . . . . . . . . . (S1) 6-557 Ground Distribution Schematics (P22
Fuel Pump Electrical Circuit Diagnosis . . . (S1) 6-524 Motorhome) (Cell 14: G101, G102,
Fuel Rail Assembly Replacement . . . . . . . . (S1) 6-569 G107, G109 – Dual Rectangular, Single,
Fuel Sender Assembly Replacement . . . . (S1) 6-566 and Base Headlamps with DRL) . . . . . . . (S1) 8-51
Fuel Storage Caution . . . . . . . . . . . . . . . . . . . . . . (S1) 4 Ground Distribution Schematics
Fuel Strainer Replacement . . . . . . . . . . . . . (S1) 6-564 (P22 Motorhome) (Cell 14: G101,
Fuel System Cleaning . . . . . . . . . . . . . . . . . (S1) 6-568 G102, G107, G109 – Dual Rectangular
Fuel System Description . . . . . . . . . . . . . . . (S1) 6-608 Headlamps without DRL) . . . . . . . . . . . . . (S1) 8-52
Fuel System Diagnosis . . . . . . . . . . . . . . . . . (S1) 6-526 Ground Distribution Schematics (P22
Fuel System Specifications . . . . . . . . . . . . . (S1) 6-296 Motorhome) (Cell 14: G101, G102, G107,
Fuel Tank Draining Procedure . . . . . . . . . . . (S1) 6-563 G109 – Single Rectangular and
Fuel Tank Leak Test . . . . . . . . . . . . . . . . . . . (S1) 6-536 Base Headlamps without DRL) . . . . . . . . (S1) 8-53
Fuel Tank Pump Module Replacement . . . (S1) 6-565 Ground Distribution Schematics
Fuel Tank Replacement . . . . . . . . . . . . . . . . (S1) 6-563 (P22 Motorhome) (Cell 14: G108) . . . . . . (S1) 8-54
Fuse Block Details Schematics (P22 Ground Distribution Schematics
Motorhome) (Cell 11: IP Fuse Block, (P22 Motorhome) (Cell 14: G110,
Backup Lamps, Daytime Running G410) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-56
Lights) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-46 Ground Distribution Schematics
Fuse Block Details Schematics (P22 (P22 Motorhome) (Cell 14: G111) . . . . . . (S1) 8-55
Motorhome) (Cell 11: IP Fuse Block, Ground Distribution Schematics
Body Builder Provisions) (1 of 3) . . . . . . . (S1) 8-47 (P22 Motorhome) (Cell 14: G200) . . . . . . (S1) 8-57
Fuse Block Details Schematics (P22 Ground Distribution Schematics
Motorhome) (Cell 11: IP Fuse Block, (P22 Motorhome) (Cell 14: G401,
Body Builder Provisions) (2 of 3) . . . . . . . (S1) 8-48 G501) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-58
Fuse Block Details Schematics (P22
Motorhome) (Cell 11: IP Fuse Block,
Body Builder Provisions) (3 of 3) . . . . . . . (S1) 8-49 H
Fuse Block Details Schematics Handling Electronic Throttle Control
(P22 Motorhome) (Cell 11: IP Fuse Block, Components Notice . . . . . . . . . . . . . . . . . . . . . (S1) 6
Headlamp Switch) . . . . . . . . . . . . . . . . . . . (S1) 8-45 Handling ESD Sensitive Parts Notice . . . . . . . . (S1) 6
Fuse Block Details Schematics (P22 Handling IAC Valve Notice . . . . . . . . . . . . . . . . . . (S1) 6
Motorhome) (Cell 11: IP Fuse Hazard Warning Switch Replacement –
Block, Horn) . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-50 On Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-29
Fuse Block Details Schematics (P22 Headlights DRL Schematics (P22 Motorhome)
Motorhome) (Cell 11: Underhood (Cell 102: Dual Rectangular Lamps) . . . . (S1) 8-19
Fuse Block) (1 of 3) . . . . . . . . . . . . . . . . . . (S1) 8-42 Headlights DRL Schematics (P22
Fuse Block Details Schematics (P22 Motorhome) (Cell 102: Headlamp Switch,
Motorhome) (Cell 11: Underhood DRL Module) . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-17
Fuse Block) (2 of 3) . . . . . . . . . . . . . . . . . . (S1) 8-43 Headlights DRL Schematics (P22
Fuse Block Details Schematics (P22 Motorhome) (Cell 102: Ignition Switch, DRL
Motorhome) (Cell 11: Underhood Fuse Module, Instrument Cluster) . . . . . . . . . . . (S1) 8-16
Block) (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-44 Headlights DRL Schematics (P22
Motorhome) (Cell 102: Single Base and
Rectangular Lamps) . . . . . . . . . . . . . . . . . . (S1) 8-18
G Headlights Schematics (P22 Motorhome)
Gasoline/Gasoline Vapors Caution . . . . . . . . . . (S1) 4 (Cell 100: Dual Rectangular
Gear Set Identification (Spicer Dana S135 Headlamps) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-15
and S150 14 Inch) . . . . . . . . . . . . . . . . . . . (S1) 4-88 Headlights Schematics (P22 Motorhome)
Gear Tooth Contact Pattern Check (Cell 100: Headlamp and Dimmer Switches,
(American Axle 10 1/2 and‘ Instrument Cluster) . . . . . . . . . . . . . . . . . . . (S1) 8-13
11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-74 Headlights Schematics (P22 Motorhome)
Gear Tooth Contact Pattern Check Cell 100: Single Base and Rectangular
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-6 Headlamps) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-14
Gear Tooth Nomenclature . . . . . . . . . . . . . . . . (S1) 4-6 Heated Oxygen and Oxygen Sensor
General Information . . . . . . . . . . . . . . . . . . . . . (S1) 0-1 Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6
General System Description, ABS . . . . . . . . (S1) 5-80 Heated Oxygen Sensor (HO2S) Replacement
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-262 Bank 1 Sensor 1 . . . . . . . . . . . . . . . . . . . . (S1) 6-550
Generator Bracket Replacement . . . . . . . . (S1) 6-285 Heated Oxygen Sensor (HO2S) Replacement
Generator Noise Diagnosis . . . . . . . . . . . . . (S1) 6-281 Bank 2 Sensor 1 . . . . . . . . . . . . . . . . . . . . (S1) 6-552
(S1) 6 Index
Horn Switch Replacement . . . . . . . . . . . . . . . (S1) 2-31 Lighting Systems . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-12
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-101 Lighting Systems Connector End Views . . . (S1) 8-26
Horns Connector End Views . . . . . . . . . . . . (S1) 8-103 Lighting Systems Schematic Icons . . . . . . . . (S1) 8-12
Horns Schematic Icons . . . . . . . . . . . . . . . . (S1) 8-101 Long Trip / Highway Scheduled Maintenance –
Horns Schematics (P22 Motorhome) Gasoline Engines . . . . . . . . . . . . . . . . . . . (S1) 0-18
(Cell: 40) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-102 Low Pressure Gas Source Notice . . . . . . . . . . . (S1) 7
Hub Cap Replacement (I-Beam) (P32) . . . . (S1) 3-14 Lower Control Arm and Components
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 1-1 (Independent Suspension) (P32) . . . . . . . . (S1) 3-6
HVAC Compressor Control Schematics (P22 Lower Engine Block and Components . . . . (S1) 6-37
Motorhome) . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 1-5 Lower O-Ring Removal Caution . . . . . . . . . . . . . (S1) 4
HVAC Connector End Views . . . . . . . . . . . . . . (S1) 1-6 Lubricant Change (Spicer Dana S135 and
HVAC Schematic Icons . . . . . . . . . . . . . . . . . . (S1) 1-4 S150 14 Inch) . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-8
HVAC Systems . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 1-3 Lubricant Level Check (American Axle
11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-8
Lubrication Points (P22) . . . . . . . . . . . . . . . . . (S1) 0-21
I Lubrication Points (P32) . . . . . . . . . . . . . . . . . (S1) 0-22
Ignition Coil(s) Replacement . . . . . . . . . . . . (S1) 6-585
Ignition OFF When Disconnecting Battery
Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 7 M
Ignition System Specifications . . . . . . . . . . (S1) 6-295 Maintenance and Lubrication . . . . . . . . . . . . (S1) 0-13
Inline Harness Connector End Views (P22 Maintenance Items . . . . . . . . . . . . . . . . . . . . . (S1) 0-14
Motorhome) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-73 Maintenance Schedule . . . . . . . . . . . . . . . . . . (S1) 0-14
Instrument Cluster Connector End Manifold Absolute Pressure (MAP) Sensor
Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-99 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-549
Instrument Cluster Schematic Icons . . . . . . (S1) 8-93 Mass Air Flow (MAF)/ Intake Air
Instrument Cluster: Analog Schematics (P22 Temperature (IAT) Sensor
Motorhome) (Cell 81: Gauges) . . . . . . . . . (S1) 8-96 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-548
Instrument Cluster: Analog Schematics (P22 Measuring Connecting Rod Side Clearance . . . . (S1)
Motorhome) (Cell 81: Indicators) . . . . . . (S1) 8-95 6-132
Instrument Cluster: Analog Schematics (P22 Measuring Crankshaft End Play . . . . . . . . . (S1) 6-131
Motorhome) (Cell 81: Indicators and Micrometer Method for Connecting Rod
Illumination Lamps) . . . . . . . . . . . . . . . . . . (S1) 8-97 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-126
Instrument Cluster: Analog Schematics (P22 Micrometer Method for Crankshaft
Motorhome) (Cell 81: PRNDL Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-124
Inputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-98 Moving Parts and Hot Surfaces Caution . . . . . . (S1) 5
Instrument Panel, Gauges and Console . . . (S1) 8-93 Muffler Replacement (8.1L) . . . . . . . . . . . . . (S1) 6-626
Intake Manifold and Components . . . . . . . . . (S1) 6-35 Multifunction Turn Signal Lever
Intake Manifold Assemble . . . . . . . . . . . . . . (S1) 6-167 Replacement – On Vehicle . . . . . . . . . . . . (S1) 2-29
Intake Manifold Cleaning and
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-166
Intake Manifold Disassemble . . . . . . . . . . . (S1) 6-164 N
Intake Manifold Installation . . . . . . . . . . . . . (S1) 6-196 Non-Emissions Related DTCs . . . . . . . . . . (S1) 6-298
Intake Manifold Removal . . . . . . . . . . . . . . . . (S1) 6-96 Nylon Fuel Lines Notice . . . . . . . . . . . . . . . . . . . . (S1) 7
Intake Manifold Replacement . . . . . . . . . . . . (S1) 6-48
Interior Lights Dimming Schematics
(P22 Motorhome) (Cell 117) . . . . . . . . . . . (S1) 8-25 O
Intermediate Steering Shaft OBD II System Description Notice . . . . . . . . . . . (S1) 7
Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-46 Oil Consumption Diagnosis . . . . . . . . . . . . . . (S1) 6-21
Intermittent Conditions . . . . . . . . . . . . . . . . . (S1) 6-508 Oil Cooler Line Replacement . . . . . . . . . . . . (S1) 7-13
Oil Filter Adapter Installation . . . . . . . . . . . . (S1) 6-177
Oil Filter Adapter Removal . . . . . . . . . . . . . . (S1) 6-110
J Oil Filter Bypass Valve Replacement . . . . . . (S1) 6-73
Jump Starting in Case of Emergency . . . . (S1) 6-279 Oil Level Indicator and Tube
Installation . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-206
Oil Level Indicator and Tube Removal . . . . . (S1) 6-90
K Oil Level Indicator and Tube
Knock Sensor (KS) 1 Replacement . . . . . . (S1) 6-591 Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-56
Knock Sensor (KS) 2 Replacement . . . . . . (S1) 6-592 Oil Pan Cleaning and Inspection . . . . . . . . (S1) 6-164
Knock Sensor (KS) System Oil Pan Installation . . . . . . . . . . . . . . . . . . . . (S1) 6-190
Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-615 Oil Pan Removal . . . . . . . . . . . . . . . . . . . . . . (S1) 6-103
Oil Pan Replacement . . . . . . . . . . . . . . . . . . . (S1) 6-74
Oil Pressure Diagnosis and Testing . . . . . . . (S1) 6-21
L Oil Pump Assemble . . . . . . . . . . . . . . . . . . . (S1) 6-159
Index (S1) 7
Oil Pump Cleaning and Inspection . . . . . . . (S1) 6-159 Power Distribution Schematics (P22
Oil Pump Disassemble . . . . . . . . . . . . . . . . . (S1) 6-157 Motorhome) (Cell 10: Battery Bus, Ignition
Oil Pump Drive Cleaning and Switch) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . (S1) 8-40
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-161 Power Steering Gear Assembly . . . . . . . . . . (S1) 2-17
Oil Pump Drive Installation . . . . . . . . . . . . . (S1) 6-192 Power Steering Hydraulic Hoses
Oil Pump Drive Replacement . . . . . . . . . . . . (S1) 6-69 Replacement – Pressure . . . . . . . . . . . . . . (S1) 2-13
Oil Pump Removal . . . . . . . . . . . . . . . . . . . . (S1) 6-102 Power Steering Hydraulic Hoses
Oil Pump Replacement . . . . . . . . . . . . . . . . . (S1) 6-77 Replacement – Return . . . . . . . . . . . . . . . . (S1) 2-15
Oil Pump, Pump Screen and Deflector Power Steering Pump Bracket
Installation . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-190 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-9
Oil Pump, Pump Screen and Deflector Power Steering Pump Pulley
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-103 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-7
Outside Air Duct and Bracket Power Steering Pump Replacement . . . . . . . (S1) 2-4
Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-598 Power Steering Reservoir Assembly
Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-12
Power Steering System . . . . . . . . . . . . . . . . . . (S1) 2-3
P Powertrain Control Module (PCM)
Park/Neutral Position Switch Connector End Views . . . . . . . . . . . . . . . (S1) 6-331
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 7-12 Powertrain Control Module (PCM)
Park/Neutral Position Switch Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-600
Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 7-10 Powertrain Control Module (PCM)
P-Chassis RPO Table . . . . . . . . . . . . . . . . . . . . (S1) 0-5 Programming (Off-Board) . . . . . . . . . . . . (S1) 6-545
PCM and ESD Notice . . . . . . . . . . . . . . . . . . . . . . (S1) 7 Powertrain Control Module (PCM)
Pinion and Ring Gear Replacement Programming (On-Board) . . . . . . . . . . . . (S1) 6-544
(American Axle 11 1/2 Inch) . . . . . . . . . . . (S1) 4-44 Powertrain Control Module (PCM)
Pinion and Ring Gear Replacement (Spicer Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-541
Dana S135 and S150 14 Inch) . . . . . . . . . (S1) 4-47 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 1
Pinion Bearings Replacement (American
Axle 10 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . (S1) 4-33
Pinion Bearings Replacement (American Axle Q
11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-36 Quick Connect Fitting(s) Service (Metal
Pinion Bearings Replacement (Spicer Dana Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-558
S135 and S150 14 Inch) . . . . . . . . . . . . . . (S1) 4-39 Quick Connect Fitting(s) Service (Plastic
Pinion Depth Adjustment (American Axle 11 Collar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-560
1/2 Inch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-52 Quick Connect Fittings Notice . . . . . . . . . . . . . . . (S1) 7
Pinion Yoke and Oil Seal Replacement Quick Disconnect Connector Service
(American Axle 11 1/2 Inch) . . . . . . . . . . . (S1) 4-14 (STC Type) . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 0-8
Pinion Yoke and Oil Seal Replacement (Spicer
Dana S135 and S150 14 Inch) . . . . . . . . . (S1) 4-17
Piston and Connecting Rod Assemble . . . (S1) 6-137 R
Piston and Connecting Rod Radiator Hose Replacement – Inlet
Disassemble . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-134 (8.1L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-225
Piston, Connecting Rod, and Bearing Radiator Hose Replacement – Outlet (8.1L) . . . . (S1)
Installation . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-184 6-226
Piston, Connecting Rod, and Bearing Radiator Replacement (8.1L) . . . . . . . . . . . (S1) 6-243
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-106 Rear Axle Cleaning and Inspection . . . . . . . (S1) 4-85
Piston, Connecting Rod, and Bearings Rear Axle Description . . . . . . . . . . . . . . . . . . . (S1) 4-88
Cleaning and Inspection . . . . . . . . . . . . . (S1) 6-134 Rear Axle Disassembled Views . . . . . . . . . . . (S1) 4-4
Pitman Arm Replacement . . . . . . . . . . . . . . . (S1) 2-21 Rear Axle Housing Cover and Gasket
Plastic Gauge Method for Connecting Rod Replacement (American Axle 10 1/2
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-128 and 11 1/2 Inch) . . . . . . . . . . . . . . . . . . . . . (S1) 4-29
Plastic Gauge Method for Crankshaft Rear Drive Axle . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 4-3
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-127 Rear Hub and Bearing Replacement (Spicer
Power and Grounding Connector Dana S135 and S150 14 Inch) . . . . . . . . . (S1) 4-79
End Views . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-66 Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-17
Power and Grounding Schematic Icons . . . (S1) 8-37 Rear Wheel Speed Sensor (WSS) . . . . . . . . (S1) 5-11
Power Distribution Schematics (P22 Rear Wheel Speed Sensor (WSS),
Motorhome) (Cell 10: Battery RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5-13
Bus) . . . . . . . . . . . . . . . . . . . . . . (S1) 8-38, (S1) 8-41 Relieving Fuel Pressure Caution . . . . . . . . . . . . (S1) 5
Power Distribution Schematics (P22 Ring Gear and Pinion Tooth Contact Pattern
Motorhome) (Cell 10: Battery Bus, Ignition (Spicer Dana S135 and S150 14 Inch) . . . (S1) 4-6
Switch) (1 of 2) . . . . . . . . . . . . . . . . . . . . . . (S1) 8-39 Road Test Caution . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5
RPO Code List . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 0-5
(S1) 8 Index
RTV and Anaerobic Sealer, Use of . . . . . . (S1) 6-214 Starter Motor Noise Diagnosis . . . . . . . . . . (S1) 6-279
Starter Motor Replacement . . . . . . . . . . . . . (S1) 6-283
Starter Motor Usage . . . . . . . . . . . . . . . . . . . (S1) 6-254
S Starter Wiring Locator . . . . . . . . . . . . . . . . . . (S1) 6-260
Safety Glasses and Compressed Starting and Charging Schematics (P22
Air Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 5 Motorhome) (Cell 30: Charging
Safety Goggles and Fuel Caution . . . . . . . . . . . (S1) 5 System) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-257
Scan Tool Data Definitions . . . (S1) 6-264, (S1) 6-357 Starting and Charging Schematics (P22
Scan Tool Data List . . . . . . . . . (S1) 6-264, (S1) 6-354 Motorhome) (Cell 30: Starting
Scan Tool Diagnostics, ABS . . . . . . . . . . . . . (S1) 5-18 System) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-256
Scan Tool Does Not Communicate with Starting System Description and
Class 2 Device (8.1 L) . . . . . . . . . . . . . . . . . (S1) 8-8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-292
Scan Tool Does Not Communicate with Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-1
EBCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-10 Steering Column Cover Replacement –
Scan Tool Does Not Power Up . . . . . . . . . . . . (S1) 8-8 Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-36
Sealers, Adhesives, and Lubricants . . . . . . . (S1) 6-13 Steering Column Cover Replacement –
Self-Diagnostics, ABS . . . . . . . . . . . . . . . . . . (S1) 5-20 Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-37
Service Parts Group Numbers, ABS . . . . . . . (S1) 5-3 Steering Column Lock Cylinder
Service Parts Group Numbers, Engine Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-35
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-297 Steering Column Replacement . . . . . . . . . . . (S1) 2-37
Service Parts Group Numbers, Engine Steering Column Support Replacement . . . (S1) 2-39
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-12 Steering Knuckle Replacement
Service Precautions, ABS . . . . . . . . . . . . . . . (S1) 5-80 (Independent) (P32) . . . . . . . . . . . . . . . . . . . (S1) 3-7
Service Prior to Assembly . . . . . . . . . . . . . . (S1) 6-172 Steering Shaft and Sphere Assembly
Service Programming System (SPS) Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-42
Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-604 Steering Wheel and Column – Tilt . . . . . . . . (S1) 2-25
Shift Cable Adjustment . . . . . . . . . . . . . . . . . . . (S1) 7-5 Steering Wheel and Column – Tilt
Shift Cable Replacement . . . . . . . . . . . . . . . . . (S1) 7-6 Schematic Icons . . . . . . . . . . . . . . . . . . . . . (S1) 2-26
Shift Lever Replacement – On Vehicle . . . . (S1) 2-30 Steering Wheel Replacement . . . . . . . . . . . . (S1) 2-32
Shock Absorber Replacement Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-1
(Independent) (P32) . . . . . . . . . . . . . . . . . . (S1) 3-15 Symptoms – Data Link Communications . . . (S1) 8-7
Short Trip / City Scheduled Maintenance – Symptoms – Engine Controls . . . . . . . . . . . (S1) 6-507
Gasoline Engines . . . . . . . . . . . . . . . . . . . (S1) 0-14 Symptoms – Engine Electrical . . . . . . . . . . (S1) 6-269
Single Cylinder Flooding Notice . . . . . . . . . . . . . (S1) 7 Symptoms – Engine Mechanical . . . . . . . . . (S1) 6-14
Spark Plug Inspection . . . . . . . . . . . . . . . . . . (S1) 6-587
Spark Plug Replacement . . . . . . . . . . . . . . . (S1) 6-589
Spark Plug Wire Inspection . . . . . . . . . . . . . (S1) 6-585 T
Spark Plug Wire Replacement . . . . . . . . . . (S1) 6-586 Tailpipe Replacement (8.1L) . . . . . . . . . . . . (S1) 6-627
Specifications – Antilock Brake System . . . . (S1) 5-3 Temperature vs Resistance . . . . . . . . . . . . . (S1) 6-295
Specifications – Automatic Transmission – Thermostat Replacement (8.1L) . . . . . . . . . (S1) 6-234
Allison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 7-3 Thread Repair . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-171
Specifications – Engine Throttle Actuator Control (TAC) Module
Controls – 8.1L . . . . . . . . . . . . . . . . . . . . . (S1) 6-295 Replacement . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-543
Specifications – Engine Cooling . . . . . . . . . (S1) 6-221 Throttle Actuator Control (TAC) System
Specifications – Engine Electrical . . . . . . . . (S1) 6-253 Description . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-606
Specifications – Engine Exhaust . . . . . . . . (S1) 6-621 Throttle Body Assembly Replacement . . . (S1) 6-555
Specifications – Engine Mechanical – Tilt Lever Replacement – On Vehicle . . . . . . (S1) 2-30
8.1L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-7 Tilt Wheel/Column Connector
Specifications – Front Suspension . . . . . . . . . (S1) 3-4 End Views . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-28
Specifications – HVAC Systems . . . . . . . . . . . (S1) 1-3 Timing Chain and Sprockets Cleaning and
Specifications – Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-142
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 0-13 Timing Chain and Sprockets
Specifications – Power Steering System . . . . (S1) 2-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-187
Specifications – Rear Drive Axle . . . . . . . . . . (S1) 4-3 Timing Chain and Sprockets Removal . . . (S1) 6-105
Specifications – Rear Suspension . . . . . . . . (S1) 3-17 Timing Chain and Sprockets
Specifications – Steering Wheel and Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-67
Column Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-25 Tools and Equipment, Engine
Specifications – Wheel Alignment . . . . . . . . . (S1) 3-3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-216
Stabilizer Shaft Replacement Transmission Control Module
(Front) (P22) . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-16 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 7-4
Stabilizer Shaft Replacement Transmission Oil Cooler Replacement . . . . (S1) 7-18
(Rear) (P22) . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-18 Transmission Shift Lever Replacement . . . . . (S1) 7-8
Starter and Knock Sensor – Bank 2 . . . . . . (S1) 6-259 Transmission/Transaxle . . . . . . . . . . . . . . . . . . (S1) 7-1
Index (S1) 9
Tube Adapter Replacement . . . . . . . . . . . . . . (S1) 5-79 Valve Rocker Arm Cover Replacement –
Turn Signal Cancel Cam and Upper Bearing Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-50
Inner Race Replacement – Valve Spring Inspection and
On Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-33 Measurement . . . . . . . . . . . . . . . . . . . . . . (S1) 6-150
Turn Signal Lever Replacement – Valve Stem Oil Seal and Valve Spring
On Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 2-32 Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-52
Vehicle Identification . . . . . . . . . . . . . . . . . . . . . (S1) 0-3
Vehicle Identification Number (VIN)
U System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 0-3
Upper Control Arm and Components Vehicle Lifting Caution . . . . . . . . . . . . . . . . . . . . . (S1) 5
(Independent Suspension) (P32) . . . . . . . . (S1) 3-5 VIN Derivative . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 0-3
Visual/Physical Inspection . . . . . . . . . . . . . . . (S1) 6-14
V
Valve Guide Measurement Procedure . . . . (S1) 6-151 W
Valve Guide Reaming/Valve and Seat Water Crossover Replacement (8.1L) . . . . (S1) 6-232
Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-152 Water Pump Cleaning and Inspection . . . . (S1) 6-169
Valve Lifter Installation . . . . . . . . . . . . . . . . . (S1) 6-192 Water Pump Installation . . . . . . . . . . . . . . . . (S1) 6-201
Valve Lifter Removal . . . . . . . . . . . . . . . . . . . (S1) 6-101 Water Pump Removal . . . . . . . . . . . . . . . . . . (S1) 6-95
Valve Lifter Replacement . . . . . . . . . . . . . . . . (S1) 6-55 Water Pump Replacement (8.1L) . . . . . . . . (S1) 6-235
Valve Lifters and Guides Cleaning and Wheel Alignment . . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-145 Wheel Nut or Stud Notice . . . . . . . . . . . . . . . . . . (S1) 7
Valve Rocker Arm and Push Rod . . . . . . . . (S1) 6-195 Wheel Speed Sensor
Valve Rocker Arm and Push Rod Removal (S1) 6-98 Replacement – Front . . . . . . . . . . . . . . . . . (S1) 5-77
Valve Rocker Arm and Push Rod Wheel Speed Sensor
Replacement . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-51 Replacement – Rear . . . . . . . . . . . . . . . . . (S1) 5-78
Valve Rocker Arm and Push Rods Cleaning Wheel, Bearing Adjustment
and Inspection . . . . . . . . . . . . . . . . . . . . . . (S1) 6-143 (I-Beam) (P32) . . . . . . . . . . . . . . . . . . . . . . (S1) 3-13
Valve Rocker Arm Cover Cleaning and Wheel, Hub, Bearing, and Seal Replacement
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-162 (I-Beam) (P32) . . . . . . . . . . . . . . . . . . . . . . . (S1) 3-9
Valve Rocker Arm Cover Wiper/Washer System (Pulse) Schematics
Installation – Left . . . . . . . . . . . . . . . . . . . (S1) 6-200 (P22 Motorhome) (Cell 91) . . . . . . . . . . . . (S1) 8-34
Valve Rocker Arm Cover Installation – Wiper/Washer System Connector
Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-201 End Views . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-35
Valve Rocker Arm Cover Wiper/Washer System Schematic Icons . . . (S1) 8-33
Removal – Left . . . . . . . . . . . . . . . . . . . . . . (S1) 6-98 Wipers/Washer Systems . . . . . . . . . . . . . . . . (S1) 8-33
Valve Rocker Arm Cover Wiring Systems . . . . . . . . . . . . . . . . . . . . . . . . (S1) 8-37
Removal – Right . . . . . . . . . . . . . . . . . . . . . (S1) 6-98 Work Stall Test Caution . . . . . . . . . . . . . . . . . . . . (S1) 5
Valve Rocker Arm Cover Replacement –
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S1) 6-49
Index (S2) 1
A Audible Warnings Schematics (P52
Commercial) (Cell 76) (L18) . . . . . . . . . . . (S2) 8.5-7
ABS Diagnostic Specifications . . . . . . . . . . . (S2) 5.5-3 AUTO PARK Indicator Lamp Does
ABS Handling Caution . . . . . . . . . . . . . . . . . . . . (S2) 3 Not Light . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-14
Allison LCT 1000 Transmission I.D. . . . . . . . (S2) 0.1-5 Automatic Transmission – 4L80E . . . . . . . . . (S2) 7.2-3
Antilock Brake System Connector End Views Automatic Transmission – Allison LCT 1000
(P32 Motorhome) (L18) . . . . . . . . . . . . . (S2) 5.5-16 Schematic Icons . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-4
Antilock Brake System Connector End Views Automatic Transmission – Allison
(P32 Motorhome) (L31) . . . . . . . . . . . . . (S2) 5.5-19
LCT 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-3
Antilock Brake System Connector End Views Automatic Transmission Controls
(P42 Commercial) (L4B) . . . . . . . . . . . . (S2) 5.5-23 Schematics (P22 Motorhome)
Antilock Brake System Connector End Views (Cell 39: Fuse Block, Transmission
(P52 Commercial) (L18) . . . . . . . . . . . . (S2) 5.5-27 Control Module) (L18) . . . . . . . . . . . . . . . . (S2) 7.3-8
Antilock Brake System Schematic
Automatic Transmission Controls
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-4 Schematics (P22 Motorhome) (Cell 39:
Antilock Brake System Schematics (P32 Park/Neutral Position Switch,
Motorhome) (Cell 44: ABS Inputs and TCM) (L18) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-9
Outputs) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-6 Automatic Transmission Controls
Antilock Brake System Schematics (P32
Schematics (P22 Motorhome) (Cell 39:
Motorhome) (Cell 44: ABS Inputs and O/D Off Switch) (L18) . . . . . . . . . . . . . . (S2) 7.3-10
Outputs) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-8 Automatic Transmission Controls
Antilock Brake System Schematics (P32 Schematics (P42 Commercial)
Motorhome) (Cell 44: Gas, ABS, Power and (Cell 39: Fuse Block, Transmission Control
Grounding, DLC Output) (L18) . . . . . . . . . (S2) 5.5-5
Module) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-5
Antilock Brake System Schematics (P32 Automatic Transmission Controls
Motorhome) (Cell 44: Gas, ABS Power and Schematics (P42 Commercial)
Grounding, DLC Output) (L31) . . . . . . . . . (S2) 5.5-7 (Cell 39: Park Neutral Position Switch,
Antilock Brake System Schematics (P42 TCM) (L4B) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-6
Commercial) (Cell 44: ABS Inputs and
Automatic Transmission Controls
Indicators) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-9 Schematics (P42 Commercial) (Cell 39:
Antilock Brake System Schematics (P42 O/D Off Switch, ABS Data) (L4B) . . . . . . (S2) 7.3-7
Commercial) (Cell 44: ABS Power and Automatic Transmission Controls
Grounding, DLC Output) (L4B) . . . . . . (S2) 5.5-10 Schematics (P52 Commercial) (Cell 39:
Antilock Brake System Schematics (P42
Fuse Block, Transmission
Commercial) (Cell 44: DRAC Control Module) (L18) . . . . . . . . . . . . . . . (S2) 7.3-11
Module) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-12 Automatic Transmission Controls
Antilock Brake System Schematics (P42 Schematics (P52 Commercial)
Commercial) (Cell 44: Speed (Cell 39: Park/Neutral Position Switch,
Inputs) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-11 TCM) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-12
Antilock Brake System Schematics (P52 Automatic Transmission Controls
Commercial) (Cell 44: ABS Power and Schematics (P52 Commercial) (Cell 39:
Grounding) (L18) . . . . . . . . . . . . . . . . . . (S2) 5.5-13 O/D Off Switch) (L18) . . . . . . . . . . . . . . (S2) 7.3-13
Antilock Brake System Schematics (P52
Automatic Transmission Controls
Commercial) (Cell 44: DLC, EBCM, EBCM Schematics (PCM Control) (P32
Grounds and Wheel Speed Motorhome) (Cell 39) (L18) . . . . . . . . . . . (S2) 7.2-4
Sensors) (L18) . . . . . . . . . . . . . . . . . . . . (S2) 5.5-14 Automatic Transmission Controls
Antilock Brake System Schematics (P52 Schematics (PCM Control) (P32
Commercial) (Cell 44: Transmission
Motorhome) (VCM Control) (Cell 39:
Control Module and Stop Lamp TFP, TFT, ISS, OSS, PC SOL) (L31) . . . (S2) 7.2-5
Switch) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 5.5-15 Automatic Transmission Controls
Antilock Brake System . . . . . . . . . . . . . . . . . . (S2) 5.5-3 Schematics (PCM Control) (P32
AT Connector End Views . . . . . . . . . . . . . . . . (S2) 7.2-8 Motorhome) (Cell 39: Internal Solenoids,
AT Inline Harness Connector End View . . . (S2) 7.2-7
Stoplamps Switch) (L31) . . . . . . . . . . . . . . (S2) 7.2-6
Audible Warnings Schematics (P32 Automatic Transmission Fluid/Filter
Motorhome) (Cell 76) (L18) . . . . . . . . . . . (S2) 8.5-4 Replacement . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-29
Audible Warnings Schematics (P32 Automatic Transmission Schematic
Motorhome) (Cell 76) (L31) . . . . . . . . . . . (S2) 8.5-5 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.2-3
Audible Warnings Schematics (P42
Commercial) (Cell 76) (L4B) . . . . . . . . . . . (S2) 8.5-6
(S2) 2 Index
Automatic Transmission Shift Lock Control Cruise Control Connector End Views (P32
Schematics (P32 Motorhome) (Cell 138: Motorhome) (L18) . . . . . . . . . . . . . . . . . . . . (S2) 8.7-8
BTSI Relay and Related Circuits) Cruise Control Connector End Views (P32
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 2.3-4 Motorhome) (L31) . . . . . . . . . . . . . . . . . . . . (S2) 8.7-9
Automatic Transmission Shift Lock Control Cruise Control Connector End Views (P42
Schematics (P32 Motorhome) (Cell 138: Commercial) (L4B) . . . . . . . . . . . . . . . . . (S2) 8.7-10
BTSI Relay and Related Cruise Control Connector End Views (P52
Circuits) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 2.3-5 Commercial) (L18) . . . . . . . . . . . . . . . . . (S2) 8.7-10
Automatic Transmission Shift Lock Control Cruise Control Schematic Icons . . . . . . . . . . (S2) 8.7-3
Schematics (P42 Commercial) (Cell 138: Cruise Control Schematics (P32
BTSI Relay and Related Circuits) Motorhome) (Cell 34: Cruise
(L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 2.3-6 Control Module) (L31) . . . . . . . . . . . . . . . . (S2) 8.7-5
Automatic Transmission Shift Lock Control Cruise Control Schematics (P32
Schematics (P52 Commercial) (Cell 138: Motorhome) (Cell 34: TAC Cruise
BTSI Relay and Related Circuits) Control Inputs) (L18) . . . . . . . . . . . . . . . . . (S2) 8.7-4
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 2.3-7 Cruise Control Schematics (P42
Auxiliary Cooling Fan Schematics (P32 Commercial) (Cell 34: Accelerator
Motorhome) (Cell 31) (L18) . . . . . . . . . . . (S2) 6.2-5 Pedal Position Sensor Circuits)
Auxiliary Cooling Fan Schematics (P32 (L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.7-6
Motorhome) (Cell 31) (L31) . . . . . . . . . . . (S2) 6.2-6 Cruise Control Schematics (P52
Auxiliary Cooling Fan Schematics (P42 Commercial) (Cell 34: TAC Cruise
Commercial) (Cell 31) (L4B) . . . . . . . . . . . (S2) 6.2-7 Control Inputs) (L18) . . . . . . . . . . . . . . . . . (S2) 8.7-7
Auxiliary Cooling Fan Schematics (P52 Cruise Control System Circuit
Commercial) (Cell 31) (L18) . . . . . . . . . . . (S2) 6.2-8 Description . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.7-11
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.7-3
Cummins 4BE Engine I.D. . . . . . . . . . . . . . . . (S2) 0.1-4
B
Backup Lights Schematics (P32 Motorhome)
(Cell 112) (L18) . . . . . . . . . . . . . . . . . . . . (S2) 8.2-36 D
Backup Lights Schematics (P32 Data Link Communications Connector
Motorhome) (Cell 112) (L31) . . . . . . . . (S2) 8.2-37 End Views (P32 L18 Motorhome) . . . . . (S2) 8.1-11
Backup Lights Schematics (P42 Data Link Communications Connector
Commercial) (Cell 112) (L4B) . . . . . . . . (S2) 8.2-38 End Views (P32 L31 Motorhome) . . . . . (S2) 8.1-11
Backup Lights Schematics (P52 Data Link Communications Connector
Commercial) (Cell 112) (L18) . . . . . . . . (S2) 8.2-39 End Views (P42 L4B Commercial) . . . (S2) 8.1-12
Battery Disconnect Caution . . . . . . . . . . . . . . . . . (S2) 3 Data Link Communications Connector
Belt Dressing Notice . . . . . . . . . . . . . . . . . . . . . . . (S2) 5 End Views (P52 L18 Commercial) . . . . (S2) 8.1-13
Brake Dust Caution . . . . . . . . . . . . . . . . . . . . . . . . (S2) 3 Data Link Communications
Brake Fluid Caution . . . . . . . . . . . . . . . . . . . . . . . (S2) 4 Schematic Icons . . . . . . . . . . . . . . . . . . . . . (S2) 8.1-3
Brake Pipe Replacement Caution . . . . . . . . . . . (S2) 4 Data Link Communications . . . . . . . . . . . . . . (S2) 8.1-3
Brake Warning System Schematics (P32 Data Link Connector (DLC) Schematics
Motorhome) (Cell 41) (L18) . . . . . . . . . . . (S2) 5.1-4 (P32 Motorhome) (Cell 50) (L18) . . . . . . . (S2) 8.1-4
Brake Warning System Schematics (P32 Data Link Connector (DLC) Schematics
Motorhome) (Cell 41) (L31) . . . . . . . . . . . (S2) 5.1-5 (P32 Motorhome) (Cell 50) (L31) . . . . . . . (S2) 8.1-5
Brake Warning System Schematics (P42 Data Link Connector (DLC) Schematics
Commercial) (Cell 41: Diode (P42 Commercial) (Cell 50)
Network) (L4B) . . . . . . . . . . . . . . . . . . . . . . (S2) 5.1-6 (L4B) (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.1-6
Brake Warning System Schematics (P52 Data Link Connector (DLC) Schematics
Commercial) (Cell 41) (L18) . . . . . . . . . . . (S2) 5.1-7 (P42 Commercial) (Cell 50)
Brake Warning System Schematics (P52 (L4B) (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.1-7
Commercial) (Cell 44: Brake Booster Data Link Connector (DLC) Schematics
Pump) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.1-8 (P42 Commercial) (Cell 50)
(L4B) (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.1-8
Data Link Connector (DLC) Schematics
C (P52 Commercial) (Cell 50)
Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . (S2) 3 (L18) (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.1-9
Clutch Dust Caution . . . . . . . . . . . . . . . . . . . . . . . (S2) 4 Data Link Connector (DLC) Schematics (P52
Component Fastener Tightening Notice . . . . . . (S2) 5 Commercial) (Cell 50) (L18) (2 of 2) . . (S2) 8.1-10
Component Locator . . . . . . . . . . . . . . . . . . (S2) 8.4-91 Defective Scan Tool Notice . . . . . . . . . . . . . . . . . (S2) 5
Cooling System Schematic Icons . . . . . . . . . (S2) 6.2-4 Definition of Caution, Notice, and Important . . . (S2) 3
Drain Cock Replacement (L18) . . . . . . . . . (S2) 6.2-14
Index (S2) 3
Drain Cock Replacement (L31) . . . . . . . . . (S2) 6.2-14 Engine Controls Schematics (P32
Drive Belt Replacement . . . . . . . . . . . . . . . (S2) 6.1.6-7 Motorhome) (Cell 21: Accelerator
Drive Belt Tension Specifications . . . . . . . . . (S2) 0.2-3 Pedal Position Sensor Circuits) . . . . . (S2) 6.4.6-16
Engine Controls Schematics (P32
Motorhome) (Cell 21: CMP,
E CKP, KS) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-5
Electric Coolant Fan Caution . . . . . . . . . . . . . . . . (S2) 4 Engine Controls Schematics (P32
Electric/Auto Park Circuit Description . . . (S2) 5.4-22 Motorhome) (Cell 21: EVAP
Electric/Auto Park System Description and EGR) . . . . . . . . . . . . . . . (S2) 6.4.2-12, 6.4.6-13
(P32 Motorhome) (L18) . . . . . . . . . . . . . (S2) 5.4-22 Engine Controls Schematics (P32
Electric/Auto Park System Operation . . . . (S2) 5.4-22 Motorhome) (Cell 21: Fuel Injector
Electric/Auto Parking Brake Components Controls) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.2-8
(P32 Motorhome) (L18) . . . . . . . . . . . . . (S2) 5.4-23 Engine Controls Schematics (P32
Electrical Center Identification (P32 Motorhome) (Cell 21: Fuel Pump
Motorhome) (L18) . . . . . . . . . . . . . . . . . . (S2) 8.4-99 Controls, Single Tank) . . . . . . (S2) 6.4.2-7, 6.4.6-8
Electrical Center Identification (P32 Engine Controls Schematics (P32
Motorhome) (L31) . . . . . . . . . . . . . . . . . . (S2) 8.4-111 Motorhome) (Cell 21:
Electrical Center Identification (P42 HO2S Circuit) . . . . . . . . . . . (S2) 6.4.2-10, 6.4.6-11
Commercial) (L4B) . . . . . . . . . . . . . . . . (S2) 8.4-115 Engine Controls Schematics (P32
Electrical Center Identification (P52 Motorhome) (Cell 21: IAC and OSS) . (S2) 6.4.2-11
Commercial) (L18) . . . . . . . . . . . . . . . . (S2) 8.4-126 Engine Controls Schematics (P32
Electronic Component Description . . . . . . (S2) 7.3-43 Motorhome) (Cell 21: Ignition Control,
Emission Modification Notice . . . . . . . . . . . . . . . (S2) 5 Bank 1) (Left Side) . . . . . . . . . . . . . . . . . (S2) 6.4.6-6
Engine and Transmission Applications . . . . (S2) 0.1-4 Engine Controls Schematics (P32
Engine and Transmission Usage . . . . . . . . . (S2) 0.1-4 Motorhome) (Cell 21: Ignition Control,
Engine Controls – 3.9L Bank 2) (Right Side) . . . . . . . . . . . . . . . . (S2) 6.4.6-7
Schematic Icons . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-3 Engine Controls Schematics (P32
Engine Controls – 3.9L . . . . . . . . . . . . . . . . (S2) 6.4.7-3 Motorhome) (Cell 21: Ignition System) (S2) 6.4.2-6
Engine Controls – 5.7L . . . . . . . . . . . . . . . . (S2) 6.4.2-3 Engine Controls Schematics (P32
Engine Controls – 8.1L . . . . . . . . . . . . . . . . (S2) 6.4.6-3 Motorhome) (Cell 21: MAF/IAT,
Engine Controls Connector End Views CMP, CKP) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.2-5
(P22 Motorhome) (L18) . . . . . . . . . . . . . (S2) 7.3-19 Engine Controls Schematics (P32
Engine Controls Connector End Views Motorhome) (Cell 21: MAP, TPS
(P52 Commercial) (L18) . . . . . . . . . . . . (S2) 7.3-24 and ECT) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.2-9
Engine Controls Connector End Views Engine Controls Schematics (P32
(P32 Motorhome) (5.7L) . . . . . . . . . . . (S2) 6.4.2-16 Motorhome) (Cell 21: PCM Power,
Engine Controls Connector End Views Grounding, DLC, MIL) . . . . . . . . . . . . . . (S2) 6.4.6-4
(P32 Motorhome) (8.1L) . . . . . . . . . . . (S2) 6.4.6-34 Engine Controls Schematics (P32
Engine Controls Connector End Views Motorhome) (Cell 21: Power,
(P42 Commercial) (3.9L) . . . . . . . . . . . (S2) 6.4.7-12 Grounding, DLC and MIL) . . . . . . . . . . . (S2) 6.4.2-4
Engine Controls Connector End Views Engine Controls Schematics (P32
(P52 Commercial) (8.1L) . . . . . . . . . . . (S2) 6.4.6-48 Motorhome) (Cell 21: TAC Cruise
Engine Controls Schematics (P32 Control Inputs) . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-17
Motorhome) (Cell 21: Fuel Injector Engine Controls Schematics (P32
Controls) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-9 Motorhome) (Cell 21: TAC Power,
Engine Controls Schematics (P32 Grounding, Data Circuits, Indicator
Motorhome) (Cell 21: MAP, ECT, Control) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-14
MAF, IAT) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-10 Engine Controls Schematics (P32
Engine Controls Schematics (P32 Motorhome) (Cell 21: Throttle Control
Motorhome) (Cell 21: A/C Circuits) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-15
Controls) . . . . . . . . . . . . . . . (S2) 6.4.2-15, 6.4.6-18 Engine Controls Schematics (P32
Engine Controls Schematics (P32 Motorhome) (Cell 21: VSS
Motorhome) (Cell 21: A/T Controls – Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-12
Solenoids and TCC/ Engine Controls Schematics (P42
Stoplamp Switch) . . . . . . . . . . . . . . . . . (S2) 6.4.2-13 Commercial) (Cell 21: Accelerator
Engine Controls Schematics (P32 Pedal Position Sensor Circuits) . . . . . (S2) 6.4.7-10
Motorhome) (Cell 21: A/T Controls – Engine Controls Schematics (P42
Internal Switches and ISS) . . . . . . . . . (S2) 6.4.2-14 Commercial) (Cell 21: Data Link
Communications) . . . . . . . . . . . . . . . . . (S2) 6.4.7-11
(S2) 4 Index
Engine Controls Schematics (P42 Engine Controls Schematics (P52
Commercial) (Cell 21: Engine Sensors) Commercial) (Cell 21: TOSS Sensor
(1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-5 Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-27
Engine Controls Schematics (P42 Engine Controls System Connector
Commercial) (Cell 21: Engine Sensors) End Views (P42 Commercial) (L4B) . . (S2) 7.3-14
(2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-6 Engine Cooling System Connector
Engine Controls Schematics (P42 End Views (P32 Motorhome) (L18) . . . . . (S2) 6.2-9
Commercial) (Cell 21: Engine Sensors) Engine Cooling System Connector
(3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-7 End Views (P32 Motorhome) (L31) . . . (S2) 6.2-10
Engine Controls Schematics (P42 Engine Cooling System Connector
Commercial) (Cell 21: Fuel Heater, End Views (P42 Commercial) (L4B) . . (S2) 6.2-12
Grid Heater Controls) . . . . . . . . . . . . . . . (S2) 6.4.7-9 Engine Cooling System Connector
Engine Controls Schematics (P42 End Views (P52 Commercial) (L18) . . (S2) 6.2-13
Commercial) (Cell 21: Fuel Injector Engine Cooling System Specifications . . . . (S2) 6.2-3
Controls) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-8 Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.2-3
Engine Controls Schematics (P42 Engine Electrical Connector
Commercial) (Cell 21: Power End Views . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-12
and Ground) . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-4 Engine Electrical System Schematic
Engine Controls Schematics (P52 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-3
Commercial) (Cell 21: A/C Engine Electrical . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-3
Controls) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-33 Engine Emission Notice . . . . . . . . . . . . . . . . . . . . (S2) 6
Engine Controls Schematics (P52 Engine Flywheel Replacement . . . . . . . . (S2) 6.1.6-15
Commercial) (Cell 21: Accelerator Engine Identification . . . . . . . . . . . . . . . . . . (S2) 6.1.6-5
Pedal Position Sensor Circuits) . . . . . (S2) 6.4.6-31 Engine Mechanical – 3.9L . . . . . . . . . . . . . (S2) 6.1.6-3
Engine Controls Schematics (P52 Engine Mechanical Specifications . . . . . . (S2) 6.1.6-4
Commercial) (Cell 21: CMP, CKP, KS) (S2) 6.4.6-20 Engine Oil and Filter Replacement . . . . (S2) 6.1.6-25
Engine Controls Schematics (P52 Engine Oil Cooler Line Replacement
Commercial) (Cell 21: EVAP, (L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.2-14
EGR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-28 Engine Replacement . . . . . . . . . . . . . . . . (S2) 6.1.6-17
Engine Controls Schematics (P52 Exhaust Gas Recirculation (EGR) Caution . . . . (S2) 4
Commercial) (Cell 21: Fuel Injector Exhaust Manifold Replacement . . . . . . . . (S2) 6.1.6-8
Controls) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-24 Exterior Lights Schematics (P32
Engine Controls Schematics (P52 Motorhome) (Cell 110: Forward
Commercial) (Cell 21: Fuel Pump Lamps) (L31) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-26
Controls, Single Tank) . . . . . . . . . . . . . (S2) 6.4.6-23 Exterior Lights Schematics (P32
Engine Controls Schematics (P52 Motorhome) (Cell 110: Headlamps
Commercial) (Cell 21: HO2S Circuit) (S2) 6.4.6-26 Switch and IP Cluster) (L31) . . . . . . . . . (S2) 8.2-25
Engine Controls Schematics (P52 Exterior Lights Schematics (P32
Commercial) (Cell 21: Ignition Motorhome) (Cell 110: Power
Control, Bank 1) (Left Side) . . . . . . . . (S2) 6.4.6-21 Distribution – Park Lamps and
Engine Controls Schematics (P52 Headlamp Switch) (L18) . . . . . . . . . . . . (S2) 8.2-21
Commercial) (Cell 21: Ignition Control, Exterior Lights Schematics (P32
Bank 2) (Right Side) . . . . . . . . . . . . . . . (S2) 6.4.6-22 Motorhome) (Cell 110: Rear
Engine Controls Schematics (P52 Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-23
Commercial) (Cell 21: MAP, ECT, Exterior Lights Schematics (P32
MAF, IAT) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-25 Motorhome) (Cell 110: Rear
Engine Controls Schematics (P52 Lamps) (L31) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-27
Commercial) (Cell 21: PCM Power, Exterior Lights Schematics (P32
Grounding, DLC, MIL) . . . . . . . . . . . . . (S2) 6.4.6-19 Motorhome) (Cell 110: Turn Signal
Engine Controls Schematics (P52 Multifunction Switch / Stop
Commercial) (Cell 21: TAC Cruise Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-20
Control Inputs) . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-32 Exterior Lights Schematics (P32
Engine Controls Schematics (P52 Motorhome) (Cell 110: Turn Signal /
Commercial) (Cell 21: TAC Power, Cluster Indicators and Front Park
Grounding, Data Circuits, Indicator Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-22
Control) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-29 Exterior Lights Schematics (P32
Engine Controls Schematics (P52 Motorhome) (Cell 110: Turn Signal
Commercial) (Cell 21: Throttle Control Switch) (L31) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-24
Circuits) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.6-30
Index (S2) 5
Exterior Lights Schematics (P42 Fuse Block Details Schematics (P32
Commercial) (Cell 110: Power Motorhome) (Cell 11: ECM–1
Distribution – Park Lamps and Fuse) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-34
Headlamp Switch) (L4B) . . . . . . . . . . . . (S2) 8.2-29 Fuse Block Details Schematics (P32
Exterior Lights Schematics (P42 Motorhome) (Cell 11: ENG–1
Commercial) (Cell 110: Rear Fuse) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-33
Lamps) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-31 Fuse Block Details Schematics (P32
Exterior Lights Schematics (P42 Motorhome) (Cell 11: ENG-BAT,
Commercial) (Cell 110: Turn Signal ECM-BAT Fuses) (L31) . . . . . . . . . . . . . (S2) 8.4-31
Multifunction Switch / Stop Fuse Block Details Schematics (P32
Lamps) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-28 Motorhome) (Cell 11: Fuse Block,
Exterior Lights Schematics (P42 Horn) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-30
Commercial) (Cell 110: Turn Signal / Fuse Block Details Schematics (P32
Cluster Indicators and Front Park Motorhome) (Cell 11: GAUGES,
Lamps) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-30 TRANS Fuses) (L31) . . . . . . . . . . . . . . . (S2) 8.4-35
Exterior Lights Schematics (P52 Fuse Block Details Schematics (P32
Commercial) (Cell 110: Power Motorhome) (Cell 11: IP Fuse Block,
Distribution – Park Lamps and Headlamp Switch) (L18) . . . . . . . . . . . . (S2) 8.4-25
Headlamp Switch) (L18) . . . . . . . . . . . . (S2) 8.2-33 Fuse Block Details Schematics (P32
Exterior Lights Schematics (P52 Motorhome) (Cell 11: IP Fuse Block,
Commercial) (Cell 110: Rear Backup Lamp Switch, Auto Pk Brk
Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-35 Comp) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-26
Exterior Lights Schematics (P52 Fuse Block Details Schematics (P32
Commercial) (Cell 110: Turn Signal Motorhome) (Cell 11: IP Fuse Block,
Multifunction Switch / Stop Body Builder Provisions) (L18)
Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-32 (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-27
Exterior Lights Schematics (P52 Fuse Block Details Schematics (P32
Commercial) (Cell 110: Turn Signal / Motorhome) (Cell 11: IP Fuse Block,
Cluster Indicators and Front Park Body Builder Provisions) (L18)
Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-34 (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-28
Fuse Block Details Schematics (P32
Motorhome) (Cell 11: IP Fuse Block,
F Body Builder Provisions) (L18)
Fan Clutch Replacement (L18) . . . . . . . . . (S2) 6.2-14 (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-29
Fan Clutch Replacement (L31) . . . . . . . . . (S2) 6.2-14 Fuse Block Details Schematics (P32
Fan Replacement (L18) . . . . . . . . . . . . . . . (S2) 6.2-14 Motorhome) (Cell 11: STOP-HAZ,
Fan Replacement (L31) . . . . . . . . . . . . . . . (S2) 6.2-14 TAIL LPS, HORN DM Fuses) (L31) . . . (S2) 8.4-32
Fan Replacement (L4B) . . . . . . . . . . . . . . . (S2) 6.2-14 Fuse Block Details Schematics (P32
Fan Shroud Replacement – Lower Motorhome) (Cell 11: Underhood Fuse
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.2-14 Block) (L18) (1 of 3) . . . . . . . . . . . . . . . . (S2) 8.4-22
Fan Shroud Replacement – Upper Fuse Block Details Schematics (P32
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.2-14 Motorhome) (Cell 11: Underhood Fuse
Fan Shroud Replacement (L31) . . . . . . . . (S2) 6.2-14 Block) (L18) (2 of 3) . . . . . . . . . . . . . . . . (S2) 8.4-23
Fan Shroud Replacement (L4B) . . . . . . . . (S2) 6.2-14 Fuse Block Details Schematics (P32
Fastener Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6 Motorhome) (Cell 11: Underhood Fuse
Fastener Tightening Specifications Block) (L18) (3 of 3) . . . . . . . . . . . . . . . . (S2) 8.4-24
(3.9L L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-3 Fuse Block Details Schematics (P32
Fastener Tightening Specifications Motorhome) (Cell 11: WIPER,
(L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.2-3 ACC-RADIO, CRANK, AUTO APPLY,
Fluid and Lubricant Recommendations . . . . (S2) 0.2-3 INST LPS Fuses) (L31) . . . . . . . . . . . . . (S2) 8.4-37
Fuel and EVAP Pipe Caution . . . . . . . . . . . . . . . (S2) 4 Fuse Block Details Schematics (P42
Fuel Gauge Leak Caution . . . . . . . . . . . . . . . . . . (S2) 4 Commercial) (Cell 11: Fuse Block,
Fuel Injector Notice . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6 Horn) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-47
Fuel Line Connection Cleaning Notice . . . . . . . (S2) 6 Fuse Block Details Schematics (P42
Fuel Pipe Fitting Caution . . . . . . . . . . . . . . . . . . . (S2) 4 Commercial) (Cell 11: IP Fuse Block,
Fuel Pressure Notice . . . . . . . . . . . . . . . . . . . . . . (S2) 6 Headlamp Switch) (L4B) . . . . . . . . . . . . (S2) 8.4-41
Fuel Storage Caution . . . . . . . . . . . . . . . . . . . . . . (S2) 4 Fuse Block Details Schematics (P42
Fuse Block Details Schematics (P32 Commercial) (Cell 11: IP Fuse Block,
Motorhome) (Cell 11: 1–3, TURN BU, Backup Lamps, Daytime Running
HTR Fuses, PWR CKT BRKR 2, AUX Lights) (L4B) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-42
CKT BRKR 13) (L31) . . . . . . . . . . . . . . . (S2) 8.4-36
(S2) 6 Index
Fuse Block Details Schematics (P42 G
Commercial) (Cell 11: IP Fuse Block,
Body Builder Provisions) (L4B) Gasoline/Gasoline Vapors Caution . . . . . . . . . . (S2) 4
(1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-43 General Information . . . . . . . . . . . . . . . . . . . . (S2) 0.1-3
Fuse Block Details Schematics (P42 Ground Distribution Schematics (P32
Commercial) (Cell 11: IP Fuse Block, Motorhome) (Cell 14: G106, G501)
Body Builder Provisions) (L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-69
(L4B) (2 of 4) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-44 Ground Distribution Schematics (P32
Motorhome) (Cell 14: G110) (L18)
Fuse Block Details Schematics (P42
Commercial) (Cell 11: IP Fuse Block, (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-65
Body Builder Provisions) Ground Distribution Schematics (P32
(L4B) (3 of 4) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-45 Motorhome) (Cell 14: G110) (L18)
Fuse Block Details Schematics (P42 (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-66
Ground Distribution Schematics (P32
Commercial) (Cell 11: IP Fuse Block,
Body Builder Provisions) Motorhome) (Cell 14: G200) (L18)
(L4B) (4 of 4) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-46 (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-67
Fuse Block Details Schematics (P42 Ground Distribution Schematics
Commercial) (Cell 11: Underhood (P32 Motorhome) (Cell 14: G200) (L18)
(2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-68
Fuse Block) (L4B) (1 of 3) . . . . . . . . . . . (S2) 8.4-38
Fuse Block Details Schematics (P42 Ground Distribution Schematics (P32
Commercial) (Cell 11: Underhood Motorhome) (Cell 14: G501,
Fuse Block) (L4B) (2 of 3) . . . . . . . . . . . (S2) 8.4-39 G502) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-77
Fuse Block Details Schematics (P42 Ground Distribution Schematics (P32
Motorhome) (Cell 14: S101,
Commercial) (Cell 11: Underhood
Fuse Block) (L4B) (3 of 3) . . . . . . . . . . . (S2) 8.4-40 S150) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-76
Fuse Block Details Schematics (P52 Ground Distribution Schematics (P32
Commercial) (Cell 11: Fuse Block, Motorhome) (Cell 14: G101, G102,
Horn) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-57 G105, G107, G109) (L18) . . . . . . . . . . . (S2) 8.4-58
Ground Distribution Schematics
Fuse Block Details Schematics (P52
Commercial) (Cell 11: IP Fuse Block, (P32 Motorhome) (Cell 14: G101,
Headlamp Switch) (L18) . . . . . . . . . . . . (S2) 8.4-51 G102, G107, G109 – Dual Rectangular,
Fuse Block Details Schematics (P52 Single and Base Headlamps with
Commercial) (Cell 11: IP Fuse Block, DRL) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-59
Ground Distribution Schematics
Backup Lamps, Daytime Running
Lights) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-52 (P32 Motorhome) (Cell 14: G101,
Fuse Block Details Schematics (P52 G102, G107, G109 – Dual Rectangular
Commercial) (Cell 11: IP Fuse Block, Headlamps without DRL) (L18) . . . . . . (S2) 8.4-60
Body Builder Provisions) (L18) Ground Distribution Schematics (P32
(1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-53 Motorhome) (Cell 14: G101, G102,
Fuse Block Details Schematics (P52 G107, G109 – Single Rectangular
Commercial) (Cell 11: IP Fuse Block, and Base Headlamps without
Body Builder Provisions) (L18) DRL) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-61
Ground Distribution Schematics
(2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-54
Fuse Block Details Schematics (P52 (P32 Motorhome) (Cell 14: G101, G102,
Commercial) (Cell 11: IP Fuse Block, G107 – Single Headlamps) (L31) . . . . (S2) 8.4-71
Body Builder Provisions) (L18) Ground Distribution Schematics (P32
(3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-55 Motorhome) (Cell 14: G105, G106,
G108, G112) (L31) . . . . . . . . . . . . . . . . . (S2) 8.4-72
Fuse Block Details Schematics (P52
Commercial) (Cell 11: IP Fuse Block, Ground Distribution Schematics (P32
Body Builder Provisions) (L18) Motorhome) (Cell 14: G108) (L18) . . . (S2) 8.4-62
(4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-56 Ground Distribution Schematics (P32
Fuse Block Details Schematics (P52 Motorhome) (Cell 14: G109) (L31) . . . (S2) 8.4-73
Ground Distribution Schematics (P32
Commercial) (Cell 11: Underhood
Fuse Block) (L18) (1 of 3) . . . . . . . . . . . (S2) 8.4-48 Motorhome) (Cell 14: G110)
Fuse Block Details Schematics (P52 (L18) (1 of 3) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-64
Commercial) (Cell 11: Underhood Fuse Ground Distribution Schematics (P32
Block) (L18) (2 of 3) . . . . . . . . . . . . . . . . (S2) 8.4-49 Motorhome) (Cell 14: G111) (L18) . . . . (S2) 8.4-63
Ground Distribution Schematics (P32
Fuse Block Details Schematics (P52
Commercial) (Cell 11: Underhood Fuse Motorhome) (Cell 14: G115) (L31) . . . . (S2) 8.4-74
Block) (L18) (3 of 3) . . . . . . . . . . . . . . . . (S2) 8.4-50 Ground Distribution Schematics (P32
Motorhome) (Cell 14: G200) (L31) . . . (S2) 8.4-75
Index (S2) 7
Ground Distribution Schematics (P32 Headlights DRL Schematics (P42
Motorhome) (Cell 14: G205) (L18) . . . (S2) 8.4-70 Commercial) (Cell 102: Ignition Switch, DRL
Ground Distribution Schematics (P42 Module, Instrument Cluster) (L4B) . . . (S2) 8.2-14
Commercial) (Cell 14: G101, G207 – Single Headlights DRL Schematics (P42
Rectangular and Base Headlamps Commercial) (Cell 102: Single Base
with DRL) (L4B) . . . . . . . . . . . . . . . . . . . (S2) 8.4-84 Lamps) (L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-16
Ground Distribution Schematics (P42 Headlights DRL Schematics (P52
Commercial) (Cell 14: G108, G400) Commercial) (Cell 102: Headlamp
(L4B) (2 of 3) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-82 Switch, DRL Module) (L18) . . . . . . . . . . (S2) 8.2-18
Ground Distribution Schematics (P42 Headlights DRL Schematics (P52
Commercial) (Cell 14: G108, G400) Commercial) (Cell 102: Ignition
(L4B) (3 of 3) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-83 Switch, DRL Module, Instrument
Ground Distribution Schematics (P42 Cluster) (L18) . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-17
Commercial) (Cell 14: G110, Headlights DRL Schematics (P52
G111) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-79 Commercial) (Cell 102: Single Base
Ground Distribution Schematics (P42 Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-19
Commercial) (Cell 14: G108, G400) Headlights Schematics (P32 Motorhome)
(L4B) (1 of 3) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-81 (Cell 100: Base Headlamp
Ground Distribution Schematics (P42 w/o DRL) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-6
Commercial) (Cell 14: G109) (L4B) . . . (S2) 8.4-78 Headlights Schematics (P32 Motorhome)
Ground Distribution Schematics (P42 (Cell 100: Dual Rectangular Headlamps
Commercial) (Cell 14: G200) (L4B) . . . (S2) 8.4-80 w/o DRL) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-5
Ground Distribution Schematics (P52 Headlights Schematics (P32 Motorhome)
Commercial) (Cell 14: G101, G207, (Cell 100: Single and Rectangular
G107, G109 – Single Round Headlamps Headlamps w/o DRL) (L18) . . . . . . . . . . . (S2) 8.2-4
with DRL) (L18) . . . . . . . . . . . . . . . . . . . . (S2) 8.4-85 Headlights Schematics (P32 Motorhome)
Ground Locations (P32 Motorhome) (Cell 100: Singular Rectangular Headlamps
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-91 w/o DRL) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-7
Ground Locations (P32 Motorhome) Heated Oxygen and Oxygen Sensor
(L31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-93 Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6
Ground Locations (P42 Commercial) Horns Connector End Views (P32
(L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-95 Motorhome) (L18) . . . . . . . . . . . . . . . . . . . . (S2) 8.6-8
Ground Locations (P52 Commercial) Horns Connector End Views (P32
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-97 Motorhome) (L31) . . . . . . . . . . . . . . . . . . . . (S2) 8.6-9
Horns Connector End Views (P42
Commercial) (L4B) . . . . . . . . . . . . . . . . . (S2) 8.6-10
H Horns Connector End Views (P52
Handling Electronic Throttle Control Components Commercial) (L18) . . . . . . . . . . . . . . . . . . (S2) 8.6-11
Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 6 Horns Schematic Icons . . . . . . . . . . . . . . . . . (S2) 8.6-3
Handling ESD Sensitive Parts Notice . . . . . . . . (S2) 6 Horns Schematics (P32 Motorhome)
Handling IAC Valve Notice . . . . . . . . . . . . . . . . . . (S2) 6 (Cell 40) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.6-4
Headlights DRL Schematics (P32 Horns Schematics (P32 Motorhome)
Motorhome) (Cell 102) (L18) . . . . . . . . . . (S2) 8.2-8 (Cell 40) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.6-5
Headlights DRL Schematics (P32 Horns Schematics (P42 Commercial)
Motorhome) (Cell 102: Dual Rectangular (Cell 40) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.6-6
Lamps) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-10 Horns Schematics (P52 Commercial)
Headlights DRL Schematics (P32 (Cell 40) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.6-7
Motorhome) (Cell 102: Headlamp Switch, Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.6-3
DRL Module) (L18) . . . . . . . . . . . . . . . . . . . (S2) 8.2-9 HVAC Compressor Control Schematics
Headlights DRL Schematics (P32 (P32 Motorhome) (Cell 64: 5.7L
Motorhome) (Cell 102: Ignition Switch Gasoline Engine) (L31) . . . . . . . . . . . . . . (S2) 1.1-5
and IP Cluster) (L31) . . . . . . . . . . . . . . . (S2) 8.2-12 HVAC Compressor Control Schematics
Headlights DRL Schematics (P32 Motorhome) (P32 Motorhome) (Cell 64: 8.1L
(Cell 102: Single Base and Single Gasoline Engine) (L18) . . . . . . . . . . . . . . (S2) 1.1-4
Rectangular Lamps) (L18) . . . . . . . . . . . (S2) 8.2-11 HVAC Compressor Control Schematics
Headlights DRL Schematics (P32 (P42 Commercial) (Cell 64: 3.9L
Motorhome) (Cell 102: Single Diesel Engine) (L4B) . . . . . . . . . . . . . . . . . (S2) 1.1-6
Headlamps) (L31) . . . . . . . . . . . . . . . . . . (S2) 8.2-13 HVAC Compressor Control Schematics
Headlights DRL Schematics (P42 (P52 Commercial) (Cell 64: 8.1L
Commercial) (Cell 102: Headlamp Gasoline Engine) (L18) . . . . . . . . . . . . . . (S2) 1.1-7
Switch, DRL Module) (L4B) . . . . . . . . . (S2) 8.2-15
(S2) 8 Index
HVAC Connector End Views (3.9L Instrument Cluster: Analog Schematics
Diesel) (LB4) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 1.1-9 (P42 Commercial) (Cell 81: Indicators)
HVAC Connector End Views (Gasoline (L4B) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-15
Engine) (L18 and L31) . . . . . . . . . . . . . . . . (S2) 1.1-8 Instrument Cluster: Analog Schematics
HVAC Connector End Views (P32 (P42 Commercial) (Cell 81: Gauges)
Motorhome) (L18) . . . . . . . . . . . . . . . . . . (S2) 1.1-10 (L4B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-16
HVAC System Schematic Icons . . . . . . . . . . (S2) 1.1-3 Instrument Cluster: Analog Schematics
HVAC Systems . . . . . . . . . . . . . . . . . . . . . . . . (S2) 1.1-3 (P42 Commercial) (Cell 81: Power/
Hydraulic Brakes Schematic Icons . . . . . . . . (S2) 5.1-3 Ground/Data Bus Inputs) (L4B) . . . . . . (S2) 8.5-17
Hydraulic Brakes . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.1-3 Instrument Cluster: Analog Schematics
Ignition OFF When Disconnecting (P52 Commercial) (Cell 81:
Battery Notice . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7 Indicators) (L18) . . . . . . . . . . . . . . . . . . . (S2) 8.5-18
Instrument Cluster: Analog Schematics
(P52 Commercial) (Cell 81: Indicators and
I Illumination Lamps) (L18) . . . . . . . . . . . (S2) 8.5-19
In-line Connector Locations (P32 Instrument Cluster: Analog Schematics
Commercial) (L18) . . . . . . . . . . . . . . . . . (S2) 8.4-92 (P52 Commercial) (Cell 81:
In-Line Connector Locations (P32 Gauges) (L18) . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-20
Motorhome) (L31) . . . . . . . . . . . . . . . . . . (S2) 8.4-94 Instrument Panel, Gauges and Console
In-Line Connector Locations (P42 Schematic Icons . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-3
Commercial) (L4B) . . . . . . . . . . . . . . . . . (S2) 8.4-96 Instrument Panel, Gauges and Console . . . (S2) 8.5-3
In-Line Connector Locations (P52 Interior Lights Dimming Schematics
Commercial) (L18) . . . . . . . . . . . . . . . . . (S2) 8.4-98 (P32 Motorhome) (Cell 117) (L18) . . . . (S2) 8.2-40
In-Line Harness Connector End Views Interior Lights Dimming Schematics
(P32 Motorhome) (L18) . . . . . . . . . . . . (S2) 8.4-138 (P32 Motorhome) (Cell 117) (L31) . . . . (S2) 8.2-41
In-Line Harness Connector End Views Interior Lights Dimming Schematics (P42
(P32 Motorhome) (L31) . . . . . . . . . . . . (S2) 8.4-157 Commercial) (Cell 117) (L4B) . . . . . . . . (S2) 8.2-42
In-Line Harness Connector End Views Interior Lights Dimming Schematics (P52
(P42 Motorhome) (L4B) . . . . . . . . . . . . (S2) 8.4-172 Commercial) (Cell 117) (L18) . . . . . . . . (S2) 8.2-43
In-Line Harness Connector End Views
(P52 Commercial) (L18) . . . . . . . . . . . (S2) 8.4-186
Instrument Cluster Connector End Views L
(P32 Motorhome) (L18) . . . . . . . . . . . . . (S2) 8.5-21 Lighting Systems Connector End Views
Instrument Cluster Connector End Views (P32 Motorhome) (L18) . . . . . . . . . . . . . (S2) 8.2-44
(P32 Motorhome) (L31) . . . . . . . . . . . . . (S2) 8.5-23 Lighting Systems Connector End Views
Instrument Cluster Connector End Views (P32 Motorhome) (L31) . . . . . . . . . . . . . (S2) 8.2-52
(P42 Commercial) (L4B) . . . . . . . . . . . . (S2) 8.5-25 Lighting Systems Connector End Views
Instrument Cluster Connector End Views (P42 Commercial) (L4B) . . . . . . . . . . . . (S2) 8.2-59
(P52 Commercial) (L18) . . . . . . . . . . . . (S2) 8.5-27 Lighting Systems Connector End Views
Instrument Cluster: Analog Schematics (P52 Commercial) (L18) . . . . . . . . . . . . (S2) 8.2-64
(P32 Motorhome) (Cell 81: Lighting Systems Schematic Icons . . . . . . . . (S2) 8.2-3
Gauges) (L18) . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-10 Lighting Systems . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.2-3
Instrument Cluster: Analog Schematics Long Trip / Highway Scheduled
(P32 Motorhome) (Cell 81: Maintenance – Diesel Engines . . . . . . . (S2) 0.2-18
Gauges) (L31) . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-13 Long Trip / Highway Scheduled
Instrument Cluster: Analog Schematics Maintenance – Gasoline Engines . . . . . . (S2) 0.2-9
(P32 Motorhome) (Cell 81: Low Pressure Gas Source Notice . . . . . . . . . . . (S2) 7
Indicators) (L18) . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-8 Lower O-Ring Removal Caution . . . . . . . . . . . . . (S2) 4
Instrument Cluster: Analog Schematics Lubrication Points (Typical) . . . . . . . . . . . . (S2) 0.2-23
(P32 Motorhome) (Cell 81: Indicators and
Illumination Lamps) (L18) . . . . . . . . . . . . . (S2) 8.5-9
Instrument Cluster: Analog Schematics M
(P32 Motorhome) (Cell 81: Indicators) Maintenance and Lubrication . . . . . . . . . . . . (S2) 0.2-3
(L31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-11 Maintenance Items . . . . . . . . . . . . . . . . . . . . . (S2) 0.2-4
Instrument Cluster: Analog Schematics Maintenance Schedule . . . . . . . . . . . . . . . . . . (S2) 0.2-5
(P32 Motorhome) (Cell 81: Indicators and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 0.2-5
Illumination Lamps) (L31) . . . . . . . . . . . (S2) 8.5-12 Moving Parts and Hot Surfaces Caution . . . . . . (S2) 5
Instrument Cluster: Analog Schematics
(P42 Commercial) (Cell 81: Indicators)
(L4B) (1 of 2) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.5-14
N
Nylon Fuel Lines Notice . . . . . . . . . . . . . . . . . . . . (S2) 7
Index (S2) 9
O Power Distribution Schematics (P32
Motorhome) (Cell 10: Battery
OBD II System Description Notice . . . . . . . . . . . (S2) 7 Bus) (L18) . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-7
Power Distribution Schematics (P32
P Motorhome) (Cell 10: Battery, Starter and
Junction Block) (L31) . . . . . . . . . . . . . . . . . (S2) 8.4-8
Park Brake Connector End Views
Power Distribution Schematics (P32
(P32 Motorhome) (L18) . . . . . . . . . . . . . . . (S2) 5.4-8
Motorhome) (Cell 10: Fuse
Park Brake Indicator Always On . . . . . . . . (S2) 5.4-13
Block) (L31) . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-9
PARK BRAKE Indicator Lamp
Power Distribution Schematics (P32
Does Not Light . . . . . . . . . . . . . . . . . . . . (S2) 5.4-14
Motorhome) (Cell 10: Ign Switch,
Park Brake Pump Motor Runs
Right Bank Fuel Injectors, Fuse Block)
All of the Time . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-15
(L31) (1 of 2) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-10
Park Brake System Check (Process) (P32
Power Distribution Schematics (P32
Motorhome) (L18) . . . . . . . . . . . . . . . . . . (S2) 5.4-13
Motorhome) (Cell 10: Ign Switch, Right
Park Brake System Repair . . . . . . . . . . . . (S2) 5.4-22
Bank Fuel Injectors, Fuse Block)
Park Brake System Schematic Icons . . . . . . (S2) 5.4-4
(L31) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-11
Park Brake System Schematics (P32
Power Distribution Schematics (P32
Motorhome) (Cell 41: Park Brake
Motorhome) (Cell 10: Ignition
Alarm Control, Brake Indicator)
Switch) (L31) . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-12
(L18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-7
Power Distribution Schematics (P42
Park Brake System Schematics
Commercial) (Cell 10: Battery
(P32 Motorhome) (Cell 41: Power,
Bus) (L4B) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-13
Pump Motor, Park Brake Control,
Power Distribution Schematics (P42
Alarm) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-5
Commercial) (Cell 10: Battery Bus,
Park Brake System Schematics
Ignition Switch) (L4B) (1 of 2) . . . . . . . . (S2) 8.4-14
(P32 Motorhome) (Cell 41: Pump Motor,
Power Distribution Schematics (P42
Park Brake Controls, Brake
Commercial) (Cell 10: Battery Bus,
Indicator) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-6
Ignition Switch) (L4B) (2 of 2) . . . . . . . . (S2) 8.4-15
Park Brake Will Not Hold . . . . . . . . . . . . . . (S2) 5.4-16
Power Distribution Schematics (P42
Park Brake Will Not Release . . . . . . . . . . . (S2) 5.4-17
Commercial) (Cell 10: Battery
Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5.4-3
Bus) (L4B) . . . . . . . . . . . . . . . . . . (S2) 8.4-16, 8.4-17
P-Chassis RPO Table . . . . . . . . . . . . . . . . . . . (S2) 0.1-6
Power Distribution Schematics (P52
PCM and ESD Notice . . . . . . . . . . . . . . . . . . . . . . (S2) 7
Commercial) (Cell 10: Battery
Periodic Maintenance Inspection (Cooling
Bus) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-18
System Maintenace
Power Distribution Schematics (P52
Recommendations) . . . . . . . . . . . . . . . . (S2) 0.2-25
Commercial) (Cell 10: Battery Bus,
Periodic Maintenance Inspection (General
Ignition Switch) (L18) (1 of 2) . . . . . . . . (S2) 8.4-19
Maintenance) . . . . . . . . . . . . . . . . . . . . . (S2) 0.2-24
Power Distribution Schematics (P52
Power and Grounding Connector End
Commercial) (Cell 10: Battery Bus,
Views (P32 Motorhome) (L18) . . . . . . (S2) 8.4-104,
Ignition Switch) (L18) (2 of 2) . . . . . . . . (S2) 8.4-20
8.4-156
Power Distribution Schematics (P52
Power and Grounding Connector
Commercial) (Cell 10: Battery
End Views (P32 Motorhome)
Bus) (L18) . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-21
(L31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-171
Power and Grounding Connector End
Views (P42 Commercial) Q
(L4B) . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-119, 8.4-185 Quick Connect Fittings Notice . . . . . . . . . . . . . . . (S2) 7
Power and Grounding Connector End
Views (P52 Commercial) (L18) . . . . . (S2) 8.4-131
Power and Grounding Schematic Icons . . . (S2) 8.4-3 R
Power Distribution Schematics (P32 Radiator Replacement (L18) . . . . . . . . . . . (S2) 6.2-14
Motorhome) (Cell 10: Battery Radiator Replacement (L31) . . . . . . . . . . . (S2) 6.2-14
Bus) (L18) . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-4 Relieving Fuel Pressure Caution . . . . . . . . . . . . (S2) 5
Power Distribution Schematics (P32 Road Test Caution . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5
Motorhome) (Cell 10: Battery Bus, RPO Code List . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 0.1-6
Ignition Switch) (L18) (1 of 2) . . . . . . . . . . (S2) 8.4-5
Power Distribution Schematics (P32
Motorhome) (Cell 10: Battery Bus, Ignition S
Switch) (L18) (2 of 2) . . . . . . . . . . . . . . . . . (S2) 8.4-6 Safety Glasses and Compressed Air
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 5
(S2) 10 Index
Safety Goggles and Fuel Caution . . . . . . . . . . . (S2) 5 T
Schematic and Routing Diagrams (P32
Motorhome) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.2-3 Thermostat Replacement (L18) . . . . . . . . (S2) 6.2-14
Schematic and Routing Diagrams (P42 Thermostat Replacement (L31) . . . . . . . . (S2) 6.2-14
Commercial) . . . . . . . . . . . . . . . . . . . . . . (S2) 6.4.7-3 Tire Inflation Pressure Specifications . . . . . . (S2) 0.2-4
Service Parts Group Numbers . . . . . . . . . . . (S2) 5.5-3 Transmission General Description . . . . . . (S2) 7.3-43
Short Trip / City Scheduled Maintenance – Transmission General Information . . . . . . (S2) 7.3-40
Diesel Engines . . . . . . . . . . . . . . . . . . . . . (S2) 0.2-11 Transmission General Specifications . . . . . . (S2) 7.3-3
Transmission Identification
Short Trip / City Scheduled Maintenance –
Gasoline Engines . . . . . . . . . . . . . . . . . . . . (S2) 0.2-5 Information . . . . . . . . . . . . . . . . . . . . . . . . (S2) 7.3-40
Single Cylinder Flooding Notice . . . . . . . . . . . . . (S2) 7 Transmission Mount Replacement . . . . . . (S2) 7.3-32
Special Tools and Equipment . . . . . . . . . . (S2) 7.3-45 Transmission Replacement . . . . . . . . . . . . (S2) 7.3-34
Speed Sensor Replacement . . . . . . . . . . . (S2) 7.3-31 Turbocharger Replacement . . . . . . . . . . . (S2) 6.1.6-11
Starter Motor Replacement (3.9L L4B) . . (S2) 6.3-14
Starting and Charging Schematics V
(P32 Motorhome) (Cell 30: Charging
Vehicle Identification Number (VIN)
System) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-4
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 0.1-3
Starting and Charging Schematics
Vehicle Identification . . . . . . . . . . . . . . . . . . . . (S2) 0.1-3
(P32 Motorhome) (Cell 30: Charging
Vehicle Lifting Caution . . . . . . . . . . . . . . . . . . . . . (S2) 5
System) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-6
VIN Derivative . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 0.1-3
Starting and Charging Schematics
(P32 Motorhome) (Cell 30: Starting
System) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-5 W
Starting and Charging Schematics Warning/Indicator Lamp Operation . . . . . (S2) 5.4-22
(P32 Motorhome) (Cell 30: Starting Water Crossover Replacement (L18) . . . (S2) 6.2-14
System) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-7 Water Pump Replacement (L18) . . . . . . . (S2) 6.2-14
Starting and Charging Schematics (P42 Water Pump Replacement (L31) . . . . . . . (S2) 6.2-14
Commercial) (Cell 30: Charging Wheel Nut or Stud Notice . . . . . . . . . . . . . . . . . . (S2) 7
System) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-8 Wheel/Column Connector End Views . . . . . (S2) 2.3-8
Starting and Charging Schematics (P42 Wiper/Washer System (Pulse)
Commercial) (Cell 30: Starting Schematics (P32 Motorhome)
System) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-9 (Cell 91) (L18) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.3-4
Starting and Charging Schematics (P52 Wiper/Washer System (Pulse)
Commercial) (Cell 30: Charging Schematics (P32 Motorhome)
System) (L18) . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-10 (Cell 91) (L31) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.3-5
Starting and Charging Schematics (P52 Wiper/Washer System (Pulse)
Commercial) (Cell 30: Starting Schematics (P42 Commercial)
System) (L18) . . . . . . . . . . . . . . . . . . . . . . (S2) 6.3-11 (Cell 91) (L4B) . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.3-6
Steering Wheel and Column Wiper/Washer System (Pulse) Schematics
Schematic Icons . . . . . . . . . . . . . . . . . . . . . (S2) 2.3-3 (P52 Commercial) (Cell 91) (L18) . . . . . . (S2) 8.3-7
Steering Wheel and Column . . . . . . . . . . . . . (S2) 2.3-3 Wiper/Washer System Connector
Surge Tank Description . . . . . . . . . . . . . . . (S2) 6.2-14 End Views . . . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.3-8
Wiper/Washer System Schematic Icons . . . (S2) 8.3-3
Wipers/Washer Systems . . . . . . . . . . . . . . . . (S2) 8.3-3
Wiring Systems . . . . . . . . . . . . . . . . . . . . . . . . (S2) 8.4-3
Work Stall Test Caution . . . . . . . . . . . . . . . . . . . . (S2) 5