Composite Training
Uploaded by
airbuk doeingComposite Training
Uploaded by
airbuk doeing1
Training course on composites applied
to Aeronautics
www.aerogates.com
M00
Overview of
composites
M01 M02 M03 M06
Components Implementation The CND Repairing
M04 M05
Mechanical Modeling
Characterization Calculus
M07
Assembling
Sticking
M08 M09
Quality Regulation
Control Certification
COURSE :
Training modules
2
Overview of composites applied to FILE M00
Aeronautics, Components M01
Objectives: To be able to comprehend:
- the elements constituting composites and their properties,
Prerequisite: - Basic notions of organic chemistry.
Audience: - Research departments, methods, production
Content: Lectures, Tutorials
Basics:
- Definition
- Basic notions
Components:
- Matrices
Heat hardenable resins
Thermoplastic resins
Thermostable resins
- Linings
Types
Commercial layout
- Additives and loads
- Sandwich cores
Characteristics, mixtures, interface.
Structural composite materials.
Law of mixtures: utilization, Calculation of fiber ratio in the structure
TUTORIAL :
Utilization of the Law of mixtures
Duration: 3 days
Validation: Tests
3
Implementation of composite materials FILE M02
Objectives: To be able to comprehend the implementation techniques and process of
parts made of composite materials
Prerequisite: To know the elements constituting composite materials
Audience: Research department and production personnel
Content : Lectures, tutorials
The processes, choice criteria
- Great diffusion
Handcraft processes
Hand lay-up
Spray up
Industrial processes
Resin injection
Compression molding
Centrifugation
- Analysis of production cycles
- High performance
Filament winding
Slanted strip draping
- Special processes
RTM
Pultrusion- Extrusion
Prepregs:
- Impregnation methods
- Control, production cycle
- Draping prepregs
The GLARE: Definition, implementation
Tutorials : Draping prepregs (Karman production)
Duration: 4 days
Validation : Tests
4
Tutorials : Draping prepregs in vacuum,
Sandwich structure applied to M02
Aeronautics
Objectives: To be able to comprehend :
- the elements constituting composite materials and their properties,
- the implementation techniques in aeronautical field,
- Manufacturing process of a composite part consisting of heated draped
prepreg in vacuum
Content :
STEPS
Preparing for use
Cutting the pre-impregnated plies
Materials used: carbon – epoxyd (M10/42%/G1051-100cm)
Draping plies
(0°)
1 (45°) 2 1 (- 45°)
2 (90°) 6
Cutting nida NOMEX: thickness 4 mm ; 6mm.
Stratification scheme :
Pileup sequence: (0, 45, 90, NIDA, 0, -45, 90).
Compacting in vacuum
Wringing (environment: use of technical fabrics).
Polymerization (see cycle), time, T°, pressure.
MANUFACTURING CRITERIA:
Correct structure of the part,
Compacting the layers,
Draining efficiently the gases,
Evacuate the exceeding resin.
Duration: 6 hours Tutorial
Validation: Tests.
5
Repairing aeronautical composites FICHE M06
Objectives: To be able to track a damage, to conceive and implement a solution for
repairing it.
Prerequisite : Implementation and modeling, calculations.
Audience : Engineers and technical experts B.E, methods and production
Contents :
Introduction.
The damages.
Causes
Detection
Classification
The repairs.
Evaluating the damages (CND)
Classification of repairs
Repairing methods.
Most used methods
Utilization of the SRM (aeronautical repair manual)
Case studies (1 day)
Tutorials for repair. (5 days)
Conclusions.
Duration: 8 days
Validation: Tests.
6
Repairing composite materials
Summary of tutorials M06
Type of repairing Tut. # SRM Reference
Posing High-speed-tape 101 53-35-00 5 A
Injection of loaded resin 102 51-77-13
Putty with loaded resin 103 51-77-12 3 A
Filler with loaded resin on sandwich. Open 104 52-81-11 F
damage.
Filler with loaded resin on sandwich. Closed 201 52-81-11 H
damage.
Changing nida nomex with a doubler 202 51-77-13 D
Laying a doubler by filling with a loaded resin 203 51-77-13 C
Laying a doubler by restoring nida nomex 204 51-77-13 C
Initiation to chucking. Airbus-type pileup 301 51-77-11 D
Scarf manufacturing and laying preimpregnated 401 51-77-12 (2)
plies on fiber reinforced materials
Scarf manufacturing and laying preimpregnated 402 51-77-13 (3)
plies on sandwich panel
Step manufacturing and laying preimpregnated 501 51-77-12 D (1)
plies on fiber reinforced materials
Step manufacturing and laying preimpregnated 502 51-77-13 (2)
plies on sandwich panel
Duration: 5 days
Validation: Tests
7
Repairing composite materials
Summary of tutorials M06
Type of repairing Tut. # SRM Reference
Flush repair with composite doubler 601 51-77-13 A (1)
Repairing border with damaged fiber reinforcement 701 51-77-13 F (1)
Repairing border with damaged nida nomex 801 51-77-13 G
Repairing montage hold-down hole on damaged 901 51-77-13 K
fiber reinforcement
Step manufacturing and laying preimpregnated 1001 51-77-12 D
plies on fiber reinforcement hole
Duration: 5 days
Validation: Tests.
