ILLUSTRATED SPARE PART LIST

FOR

DV8 ENGINE
FOR POWER GENERATION

APPLICATION CODE NO.

DV8.5005

KIRLOSKAR OIL ENGINES LIMITED

Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

DECEMBER – 2012 PUBLICATION NO. DV8.066.36.0.00 - REV. 01

1
 GROUP INDEX
APPLICATION CODE DV8.5005

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR CLEANER AND MOUNTING DV8.505.2 1 5 TO 7
2 AIR CLEANER STAND & TERMINAL BOX DV8.806.7 1 8
3 ALTERNATOR, 24 V MICO F6.639.2 1 9
ALTERNATOR,400KVA KIRLOSKAR GREEN
(TRIDENT-AG311114R3 ) 415V,3PH,50HZ,
4 SAE1, KG 354 S2 (WITH TERMINAL BOX) DV8.801.5 1 10
(WITHOUT SPREADER BOX &
WITH CT ARRANGEMENT)
5 ANTI VIBRATION MOUNTS DV0.061 1 11
6 ASSEMBLY OF SILENCER DV8.188.10 2 12
7 BASE PLATE FOR 400 KVA DV8.802 1 13
8 BATTERY 12V TATA GREEN 180AH 02.731.2 1 14
BATTERY CABLE 70 SQ.MM WITH
9 SUITABLE LUG AND .LENGTH RED CABLE DV0.907 1 15
500MM & BLACK CABLE 500 MM .
10 BATTERY CLAMP DV0.902.4 1 16
11 BREATHER AND MOUNTING DV0.046 1 17
12 BREATHER PIPE ASSLY DV8.050 1 18
13 CAC PIPES & FASTNERS DV0.033.2 1 19
14 CAC PIPING DV8.033 1 20, 21
15 CAMSHAFT DV8.004 1 22
CANOPY FOR 400 KVA GENSET CLOSED
16 DV8.806 1 23
COUPLED
17 CANOPY WIRING HANRESS FOR 400KVA DV8.901.1 1 24
18 CETRIFUGAL FITER AD ASSLY. DV0.041 1 25,26
19 CONNECTING ROD DV0.005 8 27
20 CRANK SHAFT DV8.003 1 28, 29
30 TO
21 CRANKCASE DV8.001 1
33
34 TO
22 CYLINDER HEAD DV0.007 8
38
23 CYLINDER LINER DV0.002 8 39
24 DELIVERY TUBE DV8.042 1 40, 41
25 EARTHING CABLE DV0.902.3 1 42
ENGINE CONTROL PANEL TO ALTERNATOR
26 CONTROL HARNESS (FOR C.T & 3PH. SUPPLY DV0.911.1 1 43
CONNECTION)
ENGINE CONTROL PANEL WITH
44 TO
27 KG 545 UNIT & (WITH 1700MM PIPE & DV0.853.2 1
48
CONNECTOR)
28 ENGINE FOOT DV0.034 1 49
ENGINE WIRING HARNESS FOR
29 DV8.910.1 1 50
KG545 UNIT & WITH CONECTOR
30 EXHAUST MANIFOLD DV8.024 1 51, 52
31 EXHAUST PIPING DV0.806.4 1 53
32 EXHAUST SYSTEM DV8.064.13 1 54

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
33 FAN DRIVE ARRANAGEMENT DV8.029 1 55, 56
34 FASTENERS FOR EXTENSION PIPE DV0.806.2 1 57
35 FILTER ELEMENTS DV0.065 1 58
36 FLANGE (4" ID) F6.503.04 2 59
FLOAT TYPE LEVEL SENSOR MAKE:
37 RICO THREADING: 1" BSP, DV0.901.11 1 60
EFFECTIVE LENGTH 90 MM
38 FLYWHEEL DV0.026 1 61
39 FOOT MOUNTING WASHER (FOR DISPATCH) DV0.034.04 8 62
40 FUEL FILTER DV0.020 1 63
41 FUEL LEVEL STICKER DV0.806.37 1 64
42 FUEL PIPES INLET RETURN DV8.507 1 65
43 FUEL PIPES DV8.022 1 66, 67
68 TO
44 FUEL PUMP ASSEMBLY. DV8.040 1
75
45 FUEL PUMP CAP DV0.019 1 76
46 GASKET FOR FUEL TANK DV0.806.38 2 77
47 GEAR CASING CUM FLYWHEEL HSG DV0.025 1 78, 79
48 HEAT SHIELD DV8.051 1 80
49 HIGH PRESSURE PIPE (INTEGRAL SLEEVE) DV8.021.5 1 81
50 INJECTORS DV0.008 8 82
INLET MANIFOLD
51 DV8.023.1 2 83
(SPLIT TYPE 2 PORT LH/RH)
ITERMEDIATE DOUBLE GEARS
52 DV0.010 1 84
(CRANK GEAR AND CAM GEAR)
ITERMEDIATE GEAR ASSLY
53 DV0.011 1 85
(CAM & FUEL PUMP GEAR)
54 K LUB OIL DV0.559.1 40 86
55 KIT GROUP DV0.178 1 87
KIT GROUP FOR CONTROL PANEL
56 DV8.178.1 1 88
MOUNTING
57 KIT GROUP DV8.509 1 89
58 LOOSE MATERIAL DV8.806.9 1 90
91 TO
59 LUB OIL COOLER, HEADER AND FILTER DV0.014 1
94
LUB OIL DRAIN ARRANGEMENT FOR
60 DV0.056.2 1 95
W/O DRAIN HAND PUMP
61 LUB OIL PUMP DV0.013 1 96, 97
62 LUB OIL SUMP AND DIPSTICK DV8.017 1 98
LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
63 2H.092.6 1 99
(INDIA), 2 TERMINAL, BODY GROUND WITH
IMPORTED BOBBIN ASSEMBLY
64 MICO ALTERNATOR & MOUNTING DV0.062.2 1 100
65 OIL & FUEL PIPINGS DV8.069 1 101, 102
66 OILSEAL PULLEY END DV0.012 1 103
67 PISTON DV0.006 8 104
68 PREFILTER DV0.053 1 105

3
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
69 PROTECTION CAP DV8.075 1 106
70 RADIATOR HOSE DV8.035.1 1 107, 108
71 RADIATOR SUPPORT FASTNERS DV8.049.1 1 109
72 RADIATOR WITH CAC DV8.035.10 1 110
RMS UNIT FOR REMOTE MONITORING OF
73 DV2.858 1 111
GENSET
ROCK WOOL - 75MM THICKNESS,
74 DV0.806.25 14 112
96 KG/M3 DENSITY, 1M X 0.5M
75 ROCKER COVER DV0.009 8 113
76 S.S.JOINT(4") F6.503.02 2 114
77 SET OF PART ALONG WITH KG545 UNIT DV2.852 1 115
SET OF STICKERS FOR WATER COOLED
78 2H.181.85 1 116, 117
ENGINES (ABOVE 250 KVA - DV SERIES)
79 STARTER DV0.027 1 118
80 SUCTION TUBE DV0.043 1 119
81 TAPPET AND PUSH ROD TUBE DV0.018 16 120
82 THERMOSTAT HOUSING DV0.015 1 121, 122
TIE WRAP 100 MM LENGTH
83 3H.905.06 25 123
(QTY. AS REQUIRED)
TORSIONAL VIBRATION DAMPER+ CRANK
84 DV0.030 1 124
PULLEY
85 TURBO ADAPTOR ( LH AND RH) DV8.034 1 125
86 TURBOCHARGER AND MOUNTING DV8.032 1 126
87 VENT PIPE FOR RADIATOR DV0.071 1 127
88 WATER PUMP DV0.016 1 128
WIRING HARNESS TIE,
89 02.1216.01 2 129
200MM LENGTH, IN BLACK COLOUR
90 SET OF JOINTS DV8.066.38 1 130
91 SET OF WASHERS DV8.066.39 1 133
92 SET OF `O' RINGS DV8.066.40 1 134

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR CLEANER AND MOUNTING GROUP: - DV8.505.2

2
9
29
30 20
11
6 13
31
5 27
7 28

5 24
25 23
8
22
10 17
16
26
18
19 16
21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.505.30.0.00 AIR CLEANER KIT FOR LH 1 OF SR. NO. 2 &
5 TO 11
CONSISTING
OF SR. NO.
2 DV8.505.20.0.00 AIR CLEANER LHS SIDE 1 3&4
NOT SUPPLIED
LOOSE
AIR CLEANER PRIMARY ELEMENT NOT
*3 KV0.505.02.0.00 1
FOR 10K18TA ENGINE ILLUSTRATED
AIR CLEANER SAFETY ELEMENT NOT
*4 KV0.505.03.0.00 1
FOR 10K18TA ENGINE ILLUSTRATED
5 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
6 DV8.505.04.0.00 HOSE FOR AIR CLEANER 1
7 DV0.035.13.0.00 PIPE ASSEMBLY POWER COATED 1
8 DV8.505.08.0.00 HOSE FOR AT TURBO END.8240405 1
RAIN HOOD METAL
9 DV8.505.12.0.00 1
(RAIN CAP FOR AIR CLEANER)
10 DV0.505.01.0.00 HOSE CLAMP T BOLT 1
11 DV0.505.02.0.00 HOSE CLAMP T BOLT 1

5
TITLE: - AIR CLEANER AND MOUNTING GROUP: - DV8.505.2

2
9
29
30 20
11
6 13
31
5 27
7 28

5 24
25 23
8
22
10 17
16
26
18
19 16
21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*12 DV8.505.40.0.00 AIR CLEANER KIT FOR RH 1 OF SR. NO. 13
& 16 TO 22
NOT SUPPLIED
13 DV8.505.10.0.00 AIR CLEANER RH SIDE 1
LOOSE
NOT
*14 KV0.505.02.0.00 AIR CLEANER PRIMARY ELEMENT 1 ILLUSTRATED
NOT
*15 KV0.505.03.0.00 AIR CLEANER SAFETY ELEMENT 1 ILLUSTRATED
16 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
17 DV8.505.04.0.00 HOSE FOR AIR CLEANER 1
18 DV0.035.13.0.00 PIPE ASSEMBLY POWER COATED 1
19 DV8.505.08.0.00 HOSE FOR AT TURBO END.8240405 1
RAIN HOOD METAL
20 DV8.505.12.0.00 1
(RAIN CAP FOR AIR CLEANER)
21 DV0.505.01.0.00 HOSE CLAMP T BOLT 1
22 DV0.505.02.0.00 HOSE CLAMP T BOLT 1
STRAP FOR AIR CLEANER FOR
23 KV0.505.09.0.00 4
DIA 12"
24 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8

6
TITLE: - AIR CLEANER AND MOUNTING GROUP: - DV8.505.2

2
9
29
30 20
11
6 13
31
5 27
7 28

5 24
25 23
8
22
10 17
16
26
18
19 16
21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

25 50.506.10.000. PLAIN MACHINED WASHER - M10 16
26 50.006.10.000. NUT - M10X1.5 - GR.8 8
27 50.002.12.040. SET BOLT - M12X1.75X40 - 8.8 8
28 50.506.12.000. PLAIN MACHINED WASHER - M12 8
29 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 4
30 50.506.08.000. PLAIN MACHINED WASHER - M8 8
31 50.006.08.000. NUT- M8X1.25 - GR.8 4

7
TITLE: - AIR CLEANER STAND &
GROUP: - DV8.806.7
TERMINAL BOX

1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUPPORT FOR AIR CLEANER FOR
1 DV8.505.02.0.00 1
400KVA SET
2 DV8.801.29.0.PR TERMINAL BOX FOR 400 KVA 1

8
TITLE: - MICO ALTERNATOR 24 V GROUP: - F6.639.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ALTERNATOR,
1 F6.639.04.0.00 (MICO- 24V, 45 AMP - W/O 1
BLOCKING DIOD)

9
TITLE: - ALTERNATOR, 400KVA KIRLOSKAR
GREEN (TRIDENT-AG311114R3)
415V, 3PH, 50HZ, SAE1, KG 354 S2
GROUP: - DV8.801.5
(WITH TERMINAL BOX) (WITHOUT
SPREADER BOX & WITH CT
ARRANGEMENT)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

400KVA KIRLOSKAR GREEN
(TRIDENT-AG311114R3)
ALTERNATOR,415V,3PH,50HZ,SAE1
1 DV8.801.06.0.00 1
,KG 354 S2 (WITH TERMINAL BOX)
(WITHOUT SPREADER BOX &
WITH CT ARRANGEMENT)

10
TITLE: - ANTIVIBRATION MOUNTS GROUP: - DV0.061

1
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.061.01.0.00 ANTI VIBRATION MOUNTS 4
2 50.506.12.000. PLAIN MACHINED WASHER - M12 8
3 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 8
4 50.505.12.000. SPRING WASHER - M12 8

11
TITLE: - ASSEMBLY OF NELSON SILENCER GROUP: - DV8.188.10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV8.188.10.0.00 ASSEMBLY OF NELSON SILENCER 2

12
TITLE: - BASE PLATE FOR 400 KVA GROUP: - DV8.802

4
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BASEPLATE FOR 400KVA
1 DV8.802.10.0.00 1
SILENT SET
2 DV8.803.10.0.00 FUELTANK FOR 400KVA SET 1
3 3H.283.06.0.00 SPOUT (FOR FUEL FILLING) 1
4 DV8.802.01.0.00 RADIATOR SUPPORT 2

13
TITLE: - BATTERY 12V TATA GREEN 180AH GROUP: - 02.731.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12V 180AH TATA GREEN MAKE
1 02.731.33.0.00 2
BATTERY

14
TITLE: - BATTERY CABLE 70 SQ.MM WITH
SUITABLE LUG AND .LENGTH RED
GROUP: - DV0.907
CABLE 500MM & BLACK CABLE
500 MM.

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BATTERY CABLE ASSEMBLY
70 SQ.MM WITH SUITABLE LUG
1 DV0.907.10.0.00 1
AND .LENGTH RED CABLE 500 MM
& BLACK CABLE 500 MM.
2 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 1

15
TITLE: - BATTERY CLAMP GROUP: - DV0.902.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BATTERY CLAMP STUD FOR
1 F6.792.03.0.00 2
160 KVA
BATTERY CLAMP
2 F6.792.01.0.00 1
(FOR DOUBLE BATTERY)
3 50.047.05.000. WING NUT(M6) 2
4 50.548.06.000. WASHER 2

16
TITLE: - BREATHER AND MOUNTING GROUP: - DV0.046

12

14

13
8 6
5
7
3

4
9

11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.046.20.0.00 BREATHER ASM 1 OF SR. NO. 2, 9
& 11
CONSISTING
*2 DV0.046.10.0.00 BREATHER PLATE ASM 1 OF SR. NO. 3
TO 8
3 DV0.046.01.0.00 BREATHER PLATE 1
4 50.010.08.040. STUD - M8X1.25X40 - 8.8 2
JOINT (BET. BREATER PLATE &
5 DV0.046.04.0.00 1
ADAPTER)
6 DV0.046.02.0.00 BREATHER ADAPTOR 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.080.08.000. NUT (SS) - M8x1.25 2
9 DV0.046.03.0.00 O RING FOR BREATHER PLATE 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
11 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
12 DV0.046.07.0.00 CRANKCASE BREATHER 1
13 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1
14 DV0.046.09.0.00 `O' RING 1

17
TITLE: - BREATHER PIPE ASSLY GROUP: - DV8.050

11
2
10
5 8

7
6
1 4
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV8.050.01.0.00 BREATHER PIPE 1
RUBBER HOSE FOR BREATHER
2 DV8.050.03.0.00 1
PIPE
3 F6.013.22.0.00 RUBBER HOSE 1
4 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 4
SPACER FOR AIR CLEANER
5 4H.626.14.0.00 1
BRACKET (OD 20X ID 9 X L 52)
6 4H.198.03.0.00 SPACER (FOR EYE BOLT) 1
7 DV0.031.21.0.00 CLIP ( FOR BREATHER PIPE ) 3
8 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 1
9 50.003.08.070. SET SCREW 2
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
11 50.006.08.000. NUT- M8X1.25 - GR.8.8 3

18
TITLE: - CAC PIPES & FASTNERS GROUP: - DV0.033.2

6
1
2
4
9 7
8

10
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.033.26.0.00 AIR INLET PIPE T/C TO CAC 1
2 DV0.033.28.0.00 AIR INLET PIPE FROM CAC 1
JOINT (BETWEEN MAIN AIR PIPE
3 DV0.033.11.0.00 1
HORIZONTAL & VERTICAL)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 8
JOINT (BET.MAIN AIR PIPE
5 DV0.033.13.0.00 1
HOR+VER)
6 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8
7 DV0.033.45.0.00 JOINING PLATE (FOR AIR PIPE) 1
8 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 4
9 50.506.08.000. PLAIN MACHINED WASHER - M8 4
10 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4

19
TITLE: - CAC PIPING GROUP: - DV8.033

15
3
11

7 22
16 9
14
11 21
16
5
7
7
1 4 19
12 13
10
2 11 20
17
18
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BRACKET
*1 DV0.033.25.0.00 4
(FOR AIR PIPE MOUNTING)
2 DV0.033.23.0.00 CLAMP(FOR AIR PIPE) 4
3 50.006.08.000. NUT- M8X1.25 - GR.8 8
4 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 8
5 50.506.08.000. PLAIN MACHINED WASHER - M8 8
6 DV0.033.45.0.00 JOINING PLATE (FOR AIR PIPE) 1
7 50.506.10.000. PLAIN MACHINED WASHER - M10 36
8 50.548.08.000. SPL.PLAIN M/CED WASHER 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 8
TURBO COMPRESSOR OUT PIPE
10 DV0.033.34.0.00 1
(LH VIEW FROM FWE)
11 DV0.033.14.0.00 JOINT (BET.BEND TO AIR PIPE) 4
AIR PIPE FROM TURBO
12 DV8.033.03.0.00 2
COMPRESSOR OUT TO CAC
13 50.002.10.045. SET BOLT - M10X1.5X45 - 8.8 16
14 50.006.10.000. NUT - M10X1.5 - GR.8 20
MAIN AIR PIPE
15 DV0.033.61.0.00 1
(HORIZONTAL CAC INLET) LM 25

20
TITLE: - CAC PIPING GROUP: - DV8.033

15
3
11

7 22
16 9
14
11 21
16
5
7
7
1 4 19
12 13
10
2 11 20
17
18
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8
TURBO COMPRESSOR OUT PIPE
17 DV8.033.35.0.00 1
(RH VIEW FROM FWE)
18 F6.377.06.0.00 O RING FOR TURBO OUTLET 2
19 F6.377.04.0.00 V BEND CLAMP 2
JUPITER T -BOLT CLAMP
20 F6.377.16.0.00 2
S/F 83MM O.D
21 4H.781.11.0.00 NYLOCK NUT M8X1.25 8
MAIN AIR PIPE
22 DV0.033.62.0.00 1
(HORIZONTAL CAC OUT)LM25

21
TITLE: - CAMSHAFT GROUP: - DV8.004

6
5
4
3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
1 DV8.004.01.0.00 CAMSHAFT (FINISHED) 1
LOOSE
NOT SUPPLIED
2 DV8.004.02.0.00 CAM GEAR 1
LOOSE
NOT SUPPLIED
3 DV0.004.03.0.00 THRUST PLATE FOR CAM SHAFT 1 LOOSE
4 50.506.10.000. PLAIN MACHINED WASHER - M10 2
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
6 50.401.08.025. DOWEL PIN 8X25 1
7 50.506.12.000. PLAIN MACHINED WASHER - M12 4
8 DV0.004.06.0.00 SPECIAL BOLT (FOR CAM SHAFT) 4

22
TITLE: - CANOPY FOR 400 KVA GENSET
GROUP: - DV8.806
CLOSED COUPLED

2 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CANOPY ASSEMBLY FOR
1 DV8.806.10.0.00 1
400KVA DV8 SILENT SET
2 4H.448.34.0.00 CUP FOR EMERGENCY STOP 1
CANOPY DOOR BIDDING
NOT
*3 2H.148.01.0.00 18 DIA. BULB GOLDSEAL MAKE 38 ILLUSTRATED
FOR CPCB PROJECT
24 VDC TUBE SET FOR CONTROL
4 F6.864.03.0.00 2
PANEL(BHARAT DEEP MAKE)
5 DV0.806.35.0.00 SILENCER CLAMP S/F 460 DIA. 4
EMERGENCY STOP PUSH BUTTON
6 4H.851.02.0.00 1
(NO ELMENT)
NBR FOAM 1.5mm THK,
NOT
*7 3H.408.48.0.00 110 DENSITY WITH PU FOAM 5
ILLUSTRATED
50mm THK, 26 DENSITY, 2SQM

23
TITLE: - CANOPY WIRING HANRESS FOR
GROUP: - DV8.901.1
400KVA

D2
EMG

D1
PANEL SIDE

2
1

D4 D3
TUBE-2 TUBE-1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CANOPY WIRING HANRESS FOR
1 DV8.901.20.0.00 1
400KVA
CLIP FOR FLEXIBLE PIPE WITH
2 34.151.03.0.00 10
SLEEVE

24
TITLE: - CENTRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

10
14 5
15

16
12
7
13
6

9 4
7
11 6

8 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.041.20.0.00 CENTRIFUGE MTG. ASSLY 1 OF SR. NO. 2 &
11 TO 16
CONSISTING
*2 DV0.041.10.0.00 CENTRIFUGE MTG. SUB ASSLY 1 OF SR. NO. 3
TO 10
3 DV0.041.16.0.00 OIL FILLING PIPE 1
ADAPTOR PIPE FOR CENTRIFUGE
4 DV0.041.03.0.00 1
MTG
CENTRIFUGAL OIL CLEANER
5 DV0.041.70.0.00 1
(BAND DESIGN)
6 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 8
7 50.506.08.000. PLAIN MACHINED WASHER - M8 8
8 DV0.041.17.0.00 `O' RING FOR OIL FILLING PIPE 2
GASKET (JOINT BETWEEN
9 DV0.041.04.0.00 CENTRIFUGAL ADAPTOR AND 2
FILTER)
10 DV0.041.42.0.00 CENTRIFUGE ADAPTOR 1
11 P2.039.07.0.00 CAP ASSLY. (LOCKABLE) 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

25
TITLE: - CETRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

10
14 5
15

16
12
7
13
6

9 4
7
11 6

8 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 50.008.08.000. LOCK NUT - M8X1.25 - GR.8 4
14 50.508.14.000. COPPER WASHER (16X22) 1
ADAPTOR FOR CENTRIFUGE
15 DV0.041.15.0.00 1
FILTER
16 DV0.022.06.0.00 ELBOW CONNECTION (M16X1.5) 1

26
TITLE: - CONNECTING ROD GROUP: - DV0.005

5
3

4
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CON ROD ASSEMBLY WITH
*1 DV0.005.30.0.00 1 OF SR. NO. 2 &
BEARING 6
CONSISTING
CONNECTING ROD ASSLY.WITH OF SR. NO. 3
*2 DV0.005.20.0.00 SMALL END BUSH WITH LARGE 1 TO 5
END BEARING NOT SUPPLIED
LOOSE
3 DV0.005.01.0.00 CONNECTING ROD (M/C) 1
4 DV0.005.02.0.00 CONNECTING ROD BOLT 2
5 DV0.005.07.0.00 SMALL END BUSH 1
NOT SUPPLIED
6 DV0.005.06.0.00 BIG END BEARING (STD) 2
LOOSE

27
TITLE: - CRANK SHAFT GROUP: - DV8.003

6
3
2
5
4

13 9
10
14
8 12
11
4 15
7
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.003.10.0.00 CRANKSHAFT (SUB ASSLY) 1 OF SR. NO.
2 TO 7
NOT SUPPLIED
2 DV8.003.06.0.00 BALANCE WEIGHT FOR WEB 2&7 2
LOOSE
NOT SUPPLIED
3 DV8.003.07.0.00 BALANCE WEIGHT FOR WEB 3 & 6 2 LOOSE
NOT SUPPLIED
4 DV8.003.08.0.00 BALANCE WEIGHT FOR WEB 1&8 2
LOOSE
5 DV0.003.04.0.00 DOWEL FOR BALANCE WEIGHT 12
6 50.076.16.090. ALLEN SCREW 12
NOT SUPPLIED
7 DV8.003.01.0.00 CRANKSHAFT (MACHINING) 1 LOOSE
8 DV8.003.12.0.00 CRANK SHAFT GEAR 1
9 50.401.10.030. DOWEL PIN 3
10 DV0.003.12.0.00 CRANK PULLEY 1
11 DV0.003.13.0.00 CRANK PULLEY (FOR FAN DRIVE) 1
12 DV0.003.14.0.00 CRANK PULLEY BOLT 8
13 50.002.14.060. SET BOLT - M14X2X60 - 8.8 1

28
TITLE: - CRANK SHAFT GROUP: - DV8.003

6
3
2
5
4

13 9
10
14
8 12
11
4 15
7
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.506.14.000. PLAIN MACHINED WASHER - M14 1
SOCKET HEAD SCREW -
15 50.011.08.030. 8
M8X1.25X30 - 8.8

29
TITLE: - CRANKCASE GROUP: - DV8.001

27 30 19 26
4 28 25
15 22
16

13 31
29 37
14 41

12
24 23
38
10 39
34 8 40
17 20 42
33
35 21
18 33 11
9 43
44
6
5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2 &
*1 DV8.001.30.0.00 CRANKCASE ASSEBLY 1 26 TO 36 &
43, 44
CONSISTING
*2 DV8.001.20.0.00 CRANKCASE SUB ASSLY 1 OF SR. NO. 3 &
12 TO 25
CONSISTING
*3 DV8.001.10.0.00 CRANKCASE SUB ASSLY. 1 OF SR. NO. 4
TO 11
NOT SUPPLIED
4 DV8.001.01.0.00 CRANKCASE (MACHINED) 1 LOOSE
MAIN BEARING CAP NOT SUPPLIED
5 DV0.001.07.0.PR 4
INTERMEDIATE LOOSE
NOT SUPPLIED
6 DV0.001.02.0.PR MAIN BEARING CAP (FWE) 1
LOOSE
7 DV0.001.03.0.00 BOLT (BEARING CAP) 10
8 DV0.001.43.0.00 M.B. CROSS BOLT (SHORT) 9
HOLLOW DOWEL
9 DV0.001.04.0.00 6
(FOR BEARING CAP BOLT)

30
TITLE: - CRANKCASE GROUP: - DV8.001

27 30 19 26
4 28 25
15 22
16

13 31
29 37
14 41

12
24 23
38
10 39
34 8 40
17 20 42
33
35 21
18 33 11
9 43
44
6
5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 4H.970.02.0.00 HARD WASHER (FOR M12 BOLT) 10
SEALING CAP SHORT
11 DV0.001.47.0.00 8
(FOR MB CAP SIDE BOLT)
12 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 12
13 50.508.27.000. COPPER WASHER (24X29) 2
14 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 2
15 50.508.12.000. COPPER WASHER (14X20) 2
CORE PLUG-HEXAGONAL
16 50.610.14.000. 2
SOCKET HEAD (DIN-908)
NOT SUPPLIED
17 DV0.001.11.0.00 MAIN BEARING TOP (STD) 5
LOOSE
NOT SUPPLIED
18 DV0.001.12.0.00 MAIN BEARING BOTTOM (STD) 5
LOOSE
19 DV0.001.25.0.00 DISH PLUG (80DIA) 1
20 50.508.19.000. COPPER WASHER (20X26) 2
CORE PLUG HEXAGONAL SOCKET
21 50.610.20.000. 2
HEAD (DIN 908)
22 50.401.06.012. DOWEL 16

31
TITLE: - CRANKCASE GROUP: - DV8.001

27 30 19 26
4 28 25
15 22
16

13 31
29 37
14 41

12
24 23
38
10 39
34 8 40
17 20 42
33
35 21
18 33 11
9 43
44
6
5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
23 DV0.001.15.0.00 CAM BUSH 5
LOOSE
24 34.001.23.0.00 DOWEL FOR GEAR CASING 2
25 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
26 DV0.001.22.0.00 GROMMET FOR 22DIA FERRULE 16
GROMMET SUPPORT WASHER
27 DV0.001.82.0.00 16
FOR DIA 31.5
28 DV0.001.24.0.00 FERRULE (22DIA) 16
29 DV0.001.21.0.00 GROMMET FOR 12 DIA FERRULE 24
30 DV0.001.81.0.00 GROMMET SUPPORT WASHET 20.2 24
31 DV0.001.23.0.00 FERRULE (12DIA) 24
32 50.401.07.012. DOWEL PIN 8
NOZZLE BODY
33 DV0.001.05.0.00 8
(FOR OIL SPARY NOZZLE)
34 DV0.001.13.0.00 THRUST WASHER (TOP) 2
35 DV0.001.14.0.00 THRUST WASHER (BOTTOM) 2
CONSISTING
*36 DV0.001.50.0.00 RELIEF VALVE ASSLY. 1 OF SR. NO. 37
TO 42

32
TITLE: - CRANKCASE GROUP: - DV8.001

27 30 19 26
4 28 25
15 22
16

13 31
29 37
14 41

12
24 23
38
10 39
34 8 40
17 20 42
33
35 21
18 33 11
9 43
44
6
5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
37 DV0.001.34.0.00 RELIEF VALVE BODY 1
LOOSE
NOT SUPPLIED
38 DV0.001.32.0.00 PLUNGER (FOR RELIEF VALVE) 1
LOOSE
NOT SUPPLIED
39 DV0.001.31.0.00 SPRING 1
LOOSE
SETTING SCREW
40 DV0.001.33.0.00 1
(FOR RELIEF VALVE)
41 50.508.35.000. COPPER WASHER (30X38) 2
42 DV0.001.18.0.00 CORE PLUG HEX. SOCKET M30X1.5 1
SPECIAL BANJO BOLT
43 DV0.001.06.0.00 8
(FOR OIL SPAY NOZZLE)
44 DV0.001.08.0.00 LIFTING HOOK 4

33
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.007.90.0.00 CYLINDER HEAD ASSEMBLY 1 OF SR. NO. 2 &
51 TO 55
CYLINDER HEAD ASSLY CONSISTING
*2 DV0.007.80.0.00 1
(WITH ROCKER LEVER ASSLY) OF SR. NO. 3
CONSISTING
OF SR. NO. 4 &
CYL HEAD SUB ASSEMBLY
*3 DV0.007.70.0.00 1 16 TO 22 & 34
(WITH SPRING & VALVE) TO 36 & 44 TO
47
SUB ASSLY OF CYLINDER HEAD CONSISTING
*4 DV0.007.20.0.00 (WITH VALVE SEAT & VALVE 1 OF SR. NO. 5
GUIDE) TO 14
NOT SUPPLIED
5 DV0.007.25.0.00 CYLINDER HEAD (SAROJ IRON) 1 LOOSE
INLET VALVE SEAT INSERT
6 DV0.007.06.9.00 2
(SEMIFINISH)
EXHAUST VAVE SEAT INSERT
7 DV0.007.07.9.00 2
(SEMIFINISH)

34
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

8 DV0.007.82.9.PR VALVE GUIDE (SEMIFINISH) 4
9 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
10 DV0.007.71.0.00 SEALING CAP (FOR DIA 25) 1
11 DV0.007.03.0.00 CORE PLUG (20 MM DIA) 2
12 DV0.007.09.0.00 CORE PLUG (DIA 32 MM) 1
13 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 1
14 50.508.27.000. COPPER WASHER (24X29) 1
INLET & EXHAUST VALVE PAIR CONSIST OF
*15 DV0.007.45.0.00 1
FOR DV SERIES SR. NO. 16, 17
16 DV0.007.04.0.00 INLET VALVE 2
17 DV0.007.05.0.00 EXHAUST VALVE 2
18 34.013.13.0.00 CUP FOR VALVE SPRING. 4
19 02.022.13.0.00 VALVE SPRING 4
20 02.022.28.0.00 VALVE COLLET(3-GROOVE) 8
21 02.022.11.0.00 VALVE CUP 4
22 06.631.02.0.00 VALVE SEAL 4
CONSISTING
*23 DV0.007.60.0.00 ASSLY. ROCKER LEVER 1 OF SR. NO. 24
TO 26

35
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

24 DV0.007.22.0.00 ROCKER SHAFT 1
25 DV0.007.24.0.00 ROCKER SUPPORT 2
CONSISTING
*26 DV0.007.40.0.00 INLET LEVER (SUB ASSLY.) 1 OF SR. NO. 27,
28
ROCKER LEVER INLET
27 DV0.007.13.0.00 1
(MACHINING)
CONSISTING
ROCKER LEVER ADJ. SCREW
*28 DV0.007.30.0.00 1 OF SR. NO. 29,
ASSLY. 30
29 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
30 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
31 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
NUT (FOR ROCKER COVER ADJ.
32 DV0.007.18.0.00 1
SCREW)
33 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
34 F6.007.12.0.00 WASHER. 2
35 DV0.007.19.0.00 SPACER BETWEEN LEVER 1

36
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*36 DV0.007.50.0.00 EXHAUST LEVER (SUB ASSLY.) 1 OF SR. NO. 37,
38
ROCKER LEVER EXHAUST
37 DV0.007.14.0.00 1
(MACHING)
CONSISTING
ROCKER LEVER ADJ. SCREW
*38 DV0.007.30.0.00 1 OF SR. NO. 39,
ASSLY. 40
39 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
40 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
41 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
NUT (FOR ROCKER COVER ADJ.
42 DV0.007.18.0.00 1
SCREW)
43 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
44 50.506.10.000. PLAIN MACHINED WASHER - M10 4
45 50.002.10.080. SET BOLT - M10X1.5X80 - 8.8 4
SLOTTED HEAD GRUB SCREW-4*5
46 50.021.04.005. 2
(COARSE PITCHES)

37
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLUG FOR ROCKER SHAFT
47 DV0.007.37.0.00 2
(2 PER SHAFT)
48 DV0.007.26.0.00 BRIDGE (FOR ROCKER LEVER) 2
49 DV0.007.34.0.00 BUTTON (FOR NOZZLE CLAMP) 1
OIL METERING PLUG (FOR
50 DV0.007.36.0.00 1
ROCKER SUPPORT)
51 DV0.007.33.0.00 NOZZLE CLAMP 1
CUP WASHER (FOR NOZZLE
52 DV0.007.35.0.00 1
CLAMP)
CYLINDERHEAD GASKET
53 DV0.007.11.0.00 1
(1.2 THICK)
54 DV0.007.02.0.00 CYLINDER HEAD BOLT 6
55 50.011.10.040. CAP SCREW 1
CYLINDER HEAD GASKET
56 DV0.007.43.0.00 1
(1.15 THK)
57 DV0.007.46.0.00 SEALING CAP 2

38
TITLE: - CYLINDER LINER GROUP: - DV0.002

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.002.10.0.00 CYLINDER LINER ASSEMBLY 1 OF SR. NO.
2&3
NOT SUPPLIED
2 DV0.002.01.0.00 CYLINDER LINER 1
LOOSE
3 DV0.002.02.0.00 O RING (FOR CY LINER) 3

39
TITLE: - DELIVERY TUBE GROUP: - DV8.042

5
4
2

3
10
13
14
12
9
11 7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.042.10.0.00 DELIVERY TUBE 1 OF SR. NO.
2 TO 7
2 DV0.042.02.0.00 FLANGE (FOR DELIVERY TUBE) 1
JOINT (FOR DELIVERY TUBE
3 DV0.042.03.0.00 1
FLANGE)
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
O RING (DIA. 36) FOR LUB.OIL
6 DV0.042.05.0.00 2
DELIVERY TUBE
7 DV8.042.01.0.00 DELIVERY TUBE 1
CONSISTING
*8 DV0.042.30.0.00 DELIVERY TUBE CLAMP ASM 1 OF SR. NO.
9 TO 14
9 DV0.042.07.0.00 CLAMP (FOR OIL DELIVERY TUBE) 1
RUBBER BUSH
10 DV0.042.09.0.00 2
(FOR OIL DELIVERY TUBE)
11 DV0.042.08.0.00 STRAP (FOR OIL DELIVERY TUBE) 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

40
TITLE: - DELIVERY TUBE GROUP: - DV8.042

5
4
2

3
10
13
14
12
9
11 7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
14 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

41
TITLE: - EARTHING CABLE GROUP: - DV0.902.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

EARTHING CABLE, 25/3, 550 MM
1 KV2.901.02.0.00 LENGTH, 10 ID, 50 SQMM LUGS AT 1
BOTH SIDE

42
TITLE: - ENGINE CONTROL PANEL TO
ALTERNATOR CONTROL
GROUP: - DV0.911.1
HARNESS(FOR C.T & 3PH. SUPPLY
CONNECTION)

E
ID
RS
D2
TO
NA

1
TE
AL

E
ID
NE 1
LS
PA D

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE CONTROL PANEL TO
ALTERNATOR CONTROL HARNESS
1 DV0.911.20.0.00 1
ASSEMBLY (FOR C.T & 3PH.
SUPPLY CONNECTION)

43
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE CONTROL PANEL
CONSISTING
ASSEMBLY WITH KG 545 UNIT &
*1 DV0.853.20.0.00 1 OF SR. NO. 2
(WITH 1700MM PIPE(25 MM WITH TO 4 & 24, 31
GLAND & CONNECTOR)
ENGINE CONTROL PANEL FAB.
2 DV0.853.02.0.00 1
DWG. WITH KG 545 UNIT
ENGINE CONTROL& POWER
CONTROL WIRING DIAGRAM NOT
*3 DV0.853.21.0.00 1
SUITABLE FOR KG 545 UNITS ILUSTRATED
WITH ELECT.GOV. CARD
CONSISTING
ELECT. COMPONANT ASSEMBLY
*4 DV0.853.40.0.00 1 OF SR. NO. 5
WITH KG 545 TO 22
GLASS FUSE 1AMP. 20 MM NOT
*5 02.709.22.0.00 4
RELAINCE/ EI MAKE ILUSTRATED
GLASS FUSE 2AMP. 20 MM RELAINCE/ NOT
*6 4H.865.09.0.00 3
EI MAKE ILUSTRATED

44
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT
*7 3H.870.08.0.00 GLASS FUSE 20 MM LENGTH 4 AMP 1
ILUSTRATED
FUSE BLOWN INDICATOR
8 2H.892.09.0.00 12 /24 VDC PHONIX MAKE BLACK 8
COLOUR R
FUSE HOLDER WITH FUSE BLOWN
9 4H.865.08.0.00 INDICATOR PHONIX MAKE 3
(220/230V)
CONNECTWELL MAKE END
10 KV8.853.07.0.00 6
CLAMP (AS REQUIRED)
CONTROL TERMINAL 4
11 38.346.02.0.00 SQ.MM.,600V,25A,TYPE- 10
CTS4UN,CONNECTWELL MAKE
CONTROL TERMINAL
12 4H.865.22.0.00 6 SQ.MM,600V,50A,TYPE-CTS6U, 3
CONNECTWELL MAKE
RELAY BOARD 2.5 CHANEL UL
13 F6.863.17.0.00 1
MAKE 7O AMP. CAPACITY 24 V DC

45
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

MCB 32A SP MERLINGERIN
14 3H.864.04.0.00 1
MAKE(C60H1P32AC)
EMERGENCY STOP PB(WITH NO
ELEMENT)
SCHNEIDER/TELEMECANIQUE
15 4H.1234.09.0.00 1
MAKE HORMONY RANGE
RELEASE MUSHROOM TYPE
XB5AS42N
ON/FF SELECTOR SW.
(WITH NO ELEMENT)
SCHNEIDER/TELEMECANIQUE
16 6H.880.12.0.00 2
MAKE HORMONY RANGE 2 WAY
SELECT. STAY TYPE XB5AD21N &
ZBE-1O1N ELEMENT
DOOR LOCK DARSHANA MAKE
17 6H.880.16.0.00 ,TYPE-DM3WL-,DIE CAST 2
,STANDARD GRIP 30MM

46
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONNECTWELL MAKE END
NOT
*18 2H.892.12.0.00 PLATES FOR 4 SQ.MM TERMINAL 2
ILLUSTRATED
STRIPS
CONNECTWELL MAKE END
NOT
*19 46.480.11.0.00 PLATES FOR 6 SQ.MM TERMINAL 1
ILLUSTRATED
STRIPS
RELAY BOARD UL MAKE 24 VDC
NOT
*20 DV0.854.09.0.00 2CH. 2C/O (RELAY- OMRAN MAKE 1
ILLUSTRATED
5AMP.)
GLASS FUSE 300 MA 20MM NOT
*21 D4.236.05.0.00 3
LENGTH ILLUSTRATED
4 PIN POWER MATE CONNECTOR NOT
*22 DV0.853.11.0.00 1
(FEMALE CON. WITH FEMALE PINS) ILLUSTRATED
MSSL MAKE CONNECTOR 250
SERIES 2PIN FEMALE CONNECTOR
NOT
*23 02.834.03.0.00 (HOUSING 60702481-2) WITH 1 ILLUSTRATED
FEMALE PINS(TERMINALS
82404140) (FOR PANEL)

47
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
TYCO MAKE CONNECTOR FOR PANEL
*24 DV0.853.50.0.00 1 OF SR. NO. 24
SIDE
OT 29
4PIN CONNECTOR HOUSING TYCO NOT
*25 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*26 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
15PIN CONNECTOR HOUSING NOT
*27 47.569.13.0.00 1
TYCO MAKE (MALE) TYPE- 85114-1 ILLUSTRATED
20 AMP. TERMINAL TYCO MAKE NOT
*28 47.569.14.0.00 3
(MALE) TYPE-170341-1 ILLUSTRATED
5 AMP. TERMINAL TYCO MAKE NOT
*29 47.569.15.0.00 12
(MALE) TYPE-173645-1 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*30 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
31 DV0.901.20.0.00 SET OF CONNECTORS FOR KG-545 1

48
TITLE: - ENGINE FOOT GROUP: - DV0.034

11
5
10

3
4

2 8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE MTG FOOT ASM CONSISTING OF
*1 DV0.034.20.0.00 2 SR. NO. 2 TO 5
(ON FLYWHEEL HSG)
ENGINE MTG. FOOT (ON GEAR
2 DV0.034.02.0.00 1
CASING CUM BELL HSG)
3 29.213.09.0.00 HARD WASHER (BAR) 4
SOCKET HEAD CAP SCREW-
4 50.076.16.035. 4
M16X35-12.9
5 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 1
ENGINE MTG FOOT ASM CONSISTING OF
*6 DV0.034.30.0.00 2 SR. NO. 7 TO 11
(PULLEY END SIDE)
7 DV0.034.03.0.00 ENGINE MTG. FOOT(PULLEY END) 1
8 29.213.09.0.00 HARD WASHER (BAR) 4
SOCKET HEAD SCREW
9 50.076.16.050. 4
(DIN912 M16X50 -12.5)
10 F6.508.03.0.00 HARD WASHER(12 ID) 1
11 50.002.12.055. SET BOLT - M12X1.75X55 - 8.8 1
FOOT MOUNTING WASHER
12 DV0.034.04.0.00 4
(FOR DISPATCH)

49
TITLE: - ENGINE WIRING HARNESS WITH
GROUP: - DV8.910.1
KG545 UNIT & CONECTOR

A
B

10

9
8 6
3

5 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE WIRING HARNESS
1 DV8.910.20.0.00 ASSEMBLY WITH KG545 UNIT & 1
CONECTOR
CLIP FOR FLEXIBLE PIPE WITH
2 34.151.03.0.00 10
SLEEVE
RUBBER SLEEVE FOR
3 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
4 3H.905.02.0.00 CLIP 25 DIA FOR FLEXIBLE PIPE 4
RUBBER SLEEVE 38X10 FOR
5 46.252.02.0.00 1
PR GAUGE SENDOR
6 3H.905.01.0.00 RUBBER SLEEVE 16 DIA 2
7 3H.905.03.0.00 RUBBER SLIVE 27 DIA 2
8 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 20
9 50.506.08.000. PLAIN MACHINED WASHER - M8 22
10 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

50
TITLE: - EXHAUST MANIFOLD GROUP: - DV8.024

4 7
5
6 19

5
8

2
22
3

19

20 20
9
21 22 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.024.10.0.00 EXHAUST MANIFOLD ASSLY (LH) 1 OF SR. NO. 2
TO 9
EXHAUST MANIFOLD
2 DV8.024.11.0.00 1
(L.H. 2 PORT)
EXHAUST MANIFOLD
3 DV0.024.12.0.00 1
(L.H. 2 PORT)
EXPANSION BELLOW
4 DV0.024.05.0.00 1
(FOR EXH. MANIFOLD)
5 50.010.08.022. STUD - M8X1.25X22 - 8.8 8
6 50.506.08.000. PLAIN MACHINED WASHER - M8 8
7 50.080.08.000. NUT (SS) - M8x1.25 8
JOINT (BET.EXH. MANI. AND
8 DV0.024.08.0.00 2
EXPA.BELLOW)
9 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
CONSISTING
*10 DV8.024.20.0.00 EXHAUST MANIFOLD ASSLY (RH) 1 OF SR. NO.11
TO 18
11 DV8.024.13.0.00 EXHAUST MANIFOLD (R.H. 2 PORT ) 1

51
TITLE: - EXHAUST MANIFOLD GROUP: - DV8.024

19
13
16
11 14
15

22 17
21 17
14

20

20 18
21
22 12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

EXHAUST MANIFOLD
12 DV0.024.14.0.00 1
(R.H. 2 PORT)
EXPANSION BELLOW
13 DV0.024.05.0.00 1
(FOR EXH. MANIFOLD)
14 F6.377.11.0.00 STUD M8 (COPPER COATED) 16
15 50.506.08.000. PLAIN MACHINED WASHER - M8 16
16 50.080.08.000. NUT (SS) - M8x1.25 16
JOINT (BET.EXH. MANI. AND
17 DV0.024.08.0.00 2
EXPA.BELLOW)
18 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
JOINT (BET. EXH. MANIFOLD &
19 DV0.024.09.0.00 8
CYLINDER HEAD)
20 50.506.10.000. PLAIN MACHINED WASHER - M10 16
STAINLESS STEEL NUT M10-AISI-
21 50.080.10.000. 16
304
22 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 16

52
TITLE: - EXHAUST PIPING FOR DV10 GROUP: - DV0.806.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

EXTENSION PIPE FROM BELLOW
1 DV0.806.32.0.00 2
TO SILENCER INLET

53
TITLE: - EXHAUST SYSTEM GROUP: - DV8.064.13

10

11 10
11
9

5
4 20
6

8
6 5

7 6
6
2
3
7
4 8
4
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV8.033.04.0.00 EXHAUST ELBOW 1
EXHAUST ELBOW
2 DV8.033.05.0.00 1
(L.H.S FROM F.W.E )
EXPANSION BELLOW 4"
3 F6.550.01.0.00 2
(WITH 4 MTG. HOLE)
4 DV8.064.01.0.00 JOINT FOR TURBO OUTLET 2
5 50.002.14.045. SET BOLT - M14X2X45 - 8.8 16
6 50.506.14.000. PLAIN MACHINED WASHER - M14 32
7 50.006.14.000. NUT - M14X2 - GR.8.8 16
8 F6.503.02.0.00 S.S.JOINT(4") 4
9 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 2
10 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 16
11 50.506.20.000. PLAIN MACHINED WASHER - M20 16

54
TITLE: - FAN DRIVE ARRANGEMENT GROUP: - DV8.029

22 19
2 3
21 9
10
24
20 12 17
5
11
7
8 15
14 13
16

18

23

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.029.30.0.00 FAN DRIVE ASM 1 OF SR. NO.
2 TO 4 & 21, 22
BRACKET
2 DV0.029.03.0.00 1
(FOR FAN DRIVE MOUNTING)
SOCKET HEAD SCREW -
3 50.011.10.025. 4
M10X1.5X25 - 8.8
CONSISTING
BEARING HOUSING ASM
*4 DV8.029.20.0.00 1 OF SR. NO. 5, 6
(PULLEY & SPACER FITMENT) & 10 TO 19
5 DV0.029.02.0.00 BEARING HOUSING FOR FAN DRIVE 1
CONSISTING
*6 DV0.029.10.0.00 FAN DRIVE SHAFT ASM 1 OF SR. NO. 7
TO 9
7 DV0.029.04.0.00 SHAFT (FOR RADIATOR FAN) 1
BALL BEARING
8 F6.192.07.0.00 1
(80 X 35 X 21) 6307 2RS1
9 50.501.35.000. CIRCLIP EXTERNAL - 35 MM 1
BALL BEARING
10 F6.192.07.0.00 1
(80 X 35 X 21 ) 6307 2RS1

55
TITLE: - FAN DRIVE ARRANGEMENT GROUP: - DV8.029

22 19
2 3
21 9
10
24
20 12 17
5
11
7
8 15
14 13
16

18

23

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 50.506.10.000. PLAIN MACHINED WASHER - M10 4
12 50.502.80.000. CIRCLIP INTERNAL - 80 MM 1
SOCKET HEAD SCREW -
13 50.011.08.030. 4
M8X1.25X30 - 8.8
14 DV0.029.06.0.00 WASHER (FOR FAN DRIVE PULLEY) 1
15 DV0.029.01.0.00 FAN PULLEY 1
16 F6.015.07.0.00 HEX.BOLT FOR CRANK-PULLEY 1
17 50.506.06.000. PLAIN MACHINED WASHER - M6 5
18 DV8.053.03.0.00 SPACER (175MM) FOR DV8 FAN 1
19 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
V WRAPPED BELT, SPB AR 1170
20 DV0.016.23.0.00 2
(2 NOS. SET)
21 50.006.10.000. NUT - M10X1.5 - GR.8.8 2
22 DV0.029.07.0.00 SPECIAL STUD 1
PLASTIC FAN 36 INCH MULTIWING
23 DV8.052.01.0.00 1
(FROM ENGINEMATE DRG NO K01222-I)
SOCKET HEAD SCREW -
24 50.011.08.025. 6
M8X1.25X25 - 8.8

56
TITLE: - FASTENERS FOR EXTENSION PIPE GROUP: - DV0.806.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.002.16.050. SET BOLT - M16X2X50 - 8.8 8
2 50.506.16.000. PLAIN MACHINED WASHER - M16 8

57
TITLE: - FILTER ELEMENTS GROUP: - DV0.065

1 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.014.11.0.00 LUB OIL FILTER 1
NOT
*2 DV0.020.03.0.00 FUEL FILTER CARTRIDGE (PRE) 1 ILLUSTRATED
LUB OIL FILTER - WITH
3 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL

58
TITLE: - FLANGE (4" ID) GROUP: - F6.503.04

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 F6.503.04.0.00 FLANGE (4" ID) 2

59
TITLE: - FLOAT TYPE LEVEL SENSOR MAKE:
RICO THREADING: 1" BSP, EFFECTIVE GROUP: - DV0.901.11
LENGTH 90 MM

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLOAT TYPE LEVEL SENSOR
1 DV0.901.11.0.00 MAKE: RICO THREADING: 1" BSP, 1
EFFECTIVE LENGTH 90 MM

60
TITLE: - FLYWHEEL GROUP: - DV0.026

3 2

5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB ASSLY. OF FLYWHEEL AND
*1 DV0.026.10.0.00 1 OF SR. NO.
STARTER RING) 2&3
NOT SUPPLIED
2 DV0.026.01.0.00 FLYWHEEL 1
LOOSE
STARTER RING
3 F6.537.02.0.00 1
(T/C NO 68F6362360)
4 DV0.026.02.0.00 BOLT (FOR FLYWHEEL) 10
5 DV0.026.04.0.00 WASHER (FOR FLYWHEEL BOLT) 10

61
TITLE: - FOOT MOUNTING WASHER
GROUP: - DV0.034.04
(FOR DISPATCH)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FOOT MOUNTING WASHER
1 DV0.034.04.0.00 8
(FOR DISPATCH)

62
TITLE: - FUEL FILTER GROUP: - DV0.020

6
7

2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.020.10.0.00 FUEL FILTER ASM 1 OF SR. NO.
2&5
CONSISTING
2 DV0.020.01.0.00 FUEL FILTER (F 002 H22 027) 1
OF SR. NO. 3, 4
3 DV0.020.03.0.00 FUEL FILTER CARTRIDGE 1
4 DV0.020.04.0.00 FUEL FILTER CARTRIDGE 1
5 DV0.033.63.0.00 FUEL FILTER MOUTING BRACKET 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

63
TITLE: - FUEL LEVEL STICKER GROUP: - DV0.806.37

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.806.37.0.00 FUEL LEVEL STICKER 1

64
TITLE: - FUEL PIPES INLET RETURN GROUP: - DV8.507

2
6

9
7
8
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL PIPE
1 DV0.507.15.0.00 1
(FROM PRE FILTER TO F.I.P)
FUEL PIPE
2 DV8.507.02.0.00 2
(FUEL TANK TO LEAK OFF)
FUEL PIPE
3 DV8.507.03.0.00 1
(FUEL TANK TO FUEL FILTER)
4 DV0.507.04.0.00 ADAPTOR (M22 X 1.5 - M18 X 1.5) 2
5 50.508.18.000. COPPER WASHER (20X24) 8
6 50.504.06.000. BANJO BOLT - M18X1.5 2
7 3H.153.11.0.00 DRAIN COCK 1
ADAPTOR FOR OIL SUMP
8 3H.147.03.0.00 1
(MALE BOTH SIDE TYPE)
ADAPTOR FOR LUB OIL SUMP
9 3H.147.07.0.00 1
DRAIN 1/2" BSP AND M18X1.5

65
TITLE: - FUEL PIPES GROUP: - DV8.022

1
11 4 2
14 5
BANJO
(FOR FUEL PUMP LEAK OFF)

3
END CONNECTION

15 7 (FOR FUEL PIPES)

11 8
6
9 10 12 13 16 17

2 FUEL OUT

3 FUEL OUT
FUEL IN 27
15
5 5
23 18

25
ELBOW CONNECTION 17
24
2 1 BANJO (FOR NOZZLE LEAK OFF)
22 20

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.022.01.0.00 OLIVE (FOR FUEL PIPE END) 22
UNION NUT (FOR FUEL PIPE)
2 DV0.022.02.0.00 22
M16X1.5
FUEL PIPE (FEED PUMP OUT TO
3 DV0.022.03.0.00 1
UNION TEE) OD=10XID=8
4 DV0.022.04.0.00 UNION TEE M16X1.5 2
5 DV0.022.06.0.00 ELBOW CONNECTION (M16X1.5) 7
6 DV8.069.85.0.PR LEAK OFF PIPE (UNIFLEX) 1
7 DV0.022.11.0.00 CLAMP (FOR 2 - FUEL PIPES) 1
8 DV0.022.12.0.00 CLAMP (FOR 3 - FUEL PIPES) 1
9 DV0.022.13.0.00 CLAMP (FOR 4 - FUEL PIPES) 2
10 DV0.022.14.0.00 SLEEVE FOR FUEL PIPE CLAMPING 1
11 50.504.04.000. BANJO BOLT - M14X1.5 1
12 50.006.06.000. NUT - M6X1 - GR.8.8 10
13 50.506.08.0.00 OBSELETE (use 50.506.08.000) 6
14 50.508.13.000. COPPER WASHER (16X20) 2
15 50.508.14.000. COPPER WASHER (16X22) 14
16 50.002.06.020. SET BOLT - M6X1X20 - 8.8 5

66
TITLE: - FUEL PIPES GROUP: - DV8.022

1
11 4 2
14 5
BANJO
(FOR FUEL PUMP LEAK OFF)

3
END CONNECTION

15 7 (FOR FUEL PIPES)

11 8
6
9 10 12 13 16 17

2 FUEL OUT

3 FUEL OUT
FUEL IN 27
15
5 5
23 18

25
ELBOW CONNECTION 17
24
2 1 BANJO (FOR NOZZLE LEAK OFF)
22 20

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

17 50.002.08.016. SET BOLT - M8X1.25X16 - 8.8 6
18 4H.031.07.0.00 RUBBER SLEEVE 8
CONSISTING
CLAMP ASSEMBLY(WITHOUT
*19 4H.031.30.0.00 4 OF SR. NO. 20,
RUBBER SLEEVE) 21 & 24, 25
20 4H.031.06.0.00 CLAMP 1
CONSISTING
*21 4H.031.10.0.00 CLAMP SUB ASSLY 1 OF SR. NO. 22,
23
22 4H.031.06.0.00 CLAMP 1
23 50.006.06.000. NUT - M6X1 - GR.8.8 1
24 50.003.06.025. SET SCREW - M6X1X25 - 8.8 1
25 50.506.06.000. PLAIN MACHINED WASHER - M6 1
NOT
*26 DV8.022.33.0.00 CLAMP(FOR FUEL PIPE) 3
ILUSTRATED
27 DV0.069.04.0.00 ADAPTOR ( FOR FUEL PIPE) 6

67
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CAMBOX TYPE FUEL
*1 DV8.040.10.0.00 1 OF SR. NO. 2,
PUMP TOTAL ASSLY. 82 TO 94
CONSISTING
*2 DV8.040.90.0.00 GOVERNOR AND CAMBOX ASSY 1 OF SR. NO. 3,
70 TO 79
CONSISTING
RACK & INDV PUMP ASSY OF SR. NO. 4,
*3 DV8.040.80.0.00 1
(WITH CAMBOX SUB ASSY) 30,34, 42 TO 57,
60 TO 69
FUEL PUMP CAMSHAFT ASSY CONSISTING
OF SR. NO. 5,
*4 DV8.040.70.0.00 (WITH BOTTOM SIDE CORE 1
14, 19 TO 22, 29,
PLUGS) 31 TO 33
CONSISTING
CAMBOX SUB ASSY
*5 DV8.040.50.0.00 1 OF SR. NO.
(WITH STUD & PLUGS-DV8) 6 TO 13
CAMBOX HOUSING
6 DV8.040.12.0.00 1
(MACHINING)
7 DV0.040.53.0.00 STUD FOR PUMP MOUNTING 16

68
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

18
17
93

15
19
25 23
26
16
78
20
24 21
88 28
27
77 92
87
86 89
82

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WASHER FOR OIL GALLERY
8 DV0.040.52.0.00 8
CROSS HOLE PLUG
PLUGS FOR OIL GALLERY CROSS
9 DV0.040.44.0.00 8
HOLES
10 DV0.040.51.0.00 WASHER FOR OILGALLERY PLUG 2
AUXILLARY OIL GALLERY END
11 DV0.040.43.0.00 2
PLUGS
12 50.508.13.000. COPPER WASHER (16X20) 1
CORE PLUG-HEXAGONAL SOCKET
13 50.610.14.000. 1
HEAD (DIN-908)
CAMSHAFT ASSY
CONSISTING OF
*14 DV8.040.40.0.00 (WITH INTERMEDIATE & GOVERNOR 1 SR. NO. 15 TO 18
END BRG.)
15 DV8.040.03.0.00 CAMSHAFT (FOR PF33 (N) FUEL PUMP 1
INTERMEDIATE SUPPORT
16 DV0.040.06.0.00 3
BEARING FOR CAM SHAFT
17 DV0.040.05.0.00 GOVERNOR END BEARING 1
18 50.501.30.000. CIRCLIP EXTERNAL - 30 MM 1

69
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DRIVE END BEARING
19 DV0.040.04.0.00 1
(SKF No. NU2207 ECP)
20 50.508.05.000. COPPER WASHER (8X12) 8
SOCKET HEAD SCREW –
21 50.011.06.016. 8
M6X1X16 - 8.8
CONSISTING
*22 DV0.040.45.0.00 OIL SEAL HOUSING ASSY 1 OF SR. NO.
23 TO 28
23 DV0.040.08.0.00 OIL SEAL HOUSING 1
24 DV0.040.07.0.00 OIL SEAL FOR DRIVE END 1
25 50.507.08.000. PLAIN PUNCHED WASHER - M8 4
26 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
FLAT SEAL FOR OIL SEAL
27 DV0.040.73.0.00 1
HOUSING
28 DV0.040.09.0.00 O RING FOR OIL SEAL HOUSING 1
CORE PLUG FOR FUEL PUMP
29 DV0.040.48.0.00 8
(BOTTOM SIDE)
CONSISTING
*30 DV0.040.30.0.00 ROLLER TAPPET ASSLY. 8 OF SR. NO.
31 TO 33

70
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

31 DV0.040.31.0.00 TAPPET 1
32 DV0.040.32.0.00 ROLLER PIN 1
33 DV0.040.33.0.00 ROLLER 1
CONSISTING
INTERMEDIATE SUPPORT FOR
*34 DV0.040.20.0.00 1 OF SR. NO.
RACK (ASSLY) 35 TO 41
35 DV0.040.23.0.00 RACK SUPPORT ADJ. SCREW 1
36 50.508.09.000. COPPER WASHER (12X16) 1
37 50.009.10.000. NUT 1
38 50.506.10.000. PLAIN MACHINED WASHER - M10 1
39 DV0.040.24.0.00 DOME NUT FOR RACK SUPPORT 1
NOT
*40 DV0.040.84.0.00 NAME PLATE FOR FIP 1
ILLUSTRATED
NOT
*41 50.522.04.005. RIVET (ROUND HEAD) 2
ILLUSTRATED
42 DV0.040.21.0.00 END SUPPORT BUSH FOR RACK 2
RACK/CONTROL ROD FOR FUEL
43 DV8.040.19.0.00 1
PUMP
44 DV0.040.25.0.00 LOCKING SCREW FOR RACK 1

71
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

45 50.507.08.000. PLAIN PUNCHED WASHER - M8 1
DOME NUT FOR RACK LOCKING
46 DV0.040.71.0.00 1
SCREW
47 DV0.040.61.0.00 LOCK FOR END SUPPORT BUSH 1
48 DV0.040.27.0.00 PF33 INDEVIDUAL PUMP 8
49 DV0.040.36.0.00 PF 33 PUMP MOUNTING FLANGE 8
50 50.506.08.000. PLAIN MACHINED WASHER - M8 16
NUT FOR FUEL PUMP
51 DV0.040.83.0.00 16
(M8x1.25 10.9 GRADE)
52 50.508.37.000. COPPER WASHER (35X41) 1
53 DV0.040.49.0.00 CAP NUT FOR RACK DRIVING SIDE 1
54 50.508.18.000. COPPER WASHER (20X24) 1
55 DV0.040.57.0.00 CORE PLUG FOR FUEL GALLERY 1
56 50.508.22.000. COPPER WASHER (21X31) 1
CONSISTING
*57 DV0.040.60.0.00 BREATHER SCREW ASSEMBLY 1 OF SR. NO. 58
,59
58 DV0.040.59.0.00 VENT FOR BREATHER SCREW 1
59 DV0.040.58.0.00 BREATHER SCREW 1

72
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

60 50.010.06.016. STUD - M6X1X16 - 8.8 6
61 08.021.02.0.00 JOINT FOR FEED PUMP 2
62 DV0.040.01.0.00 FEED PUMP 2
63 50.508.05.000. COPPER WASHER (8X12) 6
64 50.006.06.000. NUT - M6X1 - GR.8 6
SHIM FOR ROLLER TAPET NOT
*65 DV0.040.66.0.00 8
(2.5MM THICK) ILLUSTRTAED
SHIM FOR ROLLER TAPPET NOT
*66 DV0.040.67.0.00 8
(2.6MM) ILLUSTRTAED
SHIM FOR ROLLER TAPPET NOT
*67 DV0.040.68.0.00 8
(2.7MM THICK ILLUSTRTAED
SHIM FOR ROLLER TAPPET NOT
*68 DV0.040.74.0.00 8
(2.8MM THICK) ILLUSTRTAED
SHIM FOR ROLLER TAPPET
69 DV0.040.75.0.00 8
(2.9MM THICK)
JOINT FOR GOVERNOR
70 DV0.040.98.0.00 1
MOUNTING PLATE
71 DV0.040.14.0.00 GOVERNOR MTG. PLATE 1
72 50.508.04.000. COPPER WASHER (6X10) 2

73
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

51 50 74
46 72
44 7
49 81
45
48
51
39 54
38 69 73
35 33 55 75
31
36 32
37 47
59 6 71
56 9 70
58 8
94 76
42 90
52 91
53 43
63
12 10 85
11 83 64
13 29 84 62 61 60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

73 50.508.05.000. COPPER WASHER (8X12) 4
74 50.011.06.030. SOCKET HEAD SCREW M6X1X30 2
SOCKET HEAD CAP BOLT
75 50.011.08.050. 4
(M8X50 LONG)
76 34.032.60.0.00 O F VALVE ASSLY 1
77 DV0.040.47.0.00 GEAR MOUNTING FLANGE (HUB) 1
78 50.405.13.000. WOODRUFF KEY 1
DV ELECTRONIC GOVERNOR
CONSISTING
WITH OVER - SPEED PROTECTION
*79 DV0.041.60.0.00 1 OF SR. NO. 80 ,
(ACTUATOR ADD175SA-24 V + 81
SPEED CONTROL UNIT ESD5550)
NOT
*80 DV0.040.92.0.00 SPEED CONTROL UNIT ESD5550 1
ILLUSTRTAED
81 DV0.040.93.0.00 ACTUATOR ADD175SA-24 V 1
LOCKING NUT FOR GEAR
82 DV0.040.11.0.00 1
MTG.FLANGE
83 DV0.040.63.0.00 WASHER FOR FIP MOUNTING 6
SPHERICAL WASHER FOR FIP
84 DV0.040.64.0.00 6
MOUNTING

74
TITLE: - FUEL PUMP ASSEMBLY. GROUP: - DV8.040

18
17
93

15
19
25 23
26
16
78
20
24 21
88 28
27
77 92
87
86 89
82

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

85 50.002.10.080. SET BOLT - M10X1.5X80 - 8.8 6
86 50.505.24.000. SPRING WASHER - M24 1
87 DV8.019.02.0.00 FUEL PUMP GEAR 1
88 08.023.03.0.00 HARD WASHER 4
SET SCREW –
89 50.051.08.025. 4
M8 x 1.25, 25 LONG (10.9 GRADE)
90 50.508.14.000. COPPER WASHER (16X22) 10
91 02.073.03.0.00 ADAPTOR 5
92 DV0.040.85.0.00 LINKAGE ASSLY FOR GOVERNOR 1
93 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 4
94 DV0.040.78.0.00 JUNCTION BOX FOR FUEL PIPES 1

75
TITLE: - FUEL PUMP CAP GROUP: - DV0.019

4 2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.019.20.0.00 FUEL PUMP CAP ASSLY 1 OF SR.NO.
2 TO 4
2 DV0.019.04.0.00 FUEL PUMP CAP 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 4
JOINT FOR FUEL PUMP CAP -
5 DV0.019.07.0.00 1
RIGHT HAND SIDE
JOINT FOR FUEL PUMP CAP - LEFT
6 DV0.019.08.0.00 1
HAND SIDE

76
TITLE: - GASKET FOR FUEL TANK GROUP: - DV0.806.38

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.806.38.0.00 GASKET FOR FUEL TANK 2

77
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025

13 12

14
8
10

9
7
6 5
3
15
4

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
FLYWHEEL HSG CUM GEAR
*1 DV0.025.10.0.00 1 OF SR. NO.
CASING ASSLY 2 TO 12
2 DV0.025.01.0.00 GEAR COVER CUM BELL HOUSING 1
3 DV0.025.02.0.00 OIL SEAL FLYWHEEL END 1
4 F6.016.12.0.00 RUBBER CAP. 1
5 DV0.025.03.0.00 JOINT FOR GEAR CASING 1
6 50.002.12.150. SET BOLT - M12X1.75X150 - 8.8 9
7 50.002.12.100. SET BOLT - M12X1.75X100 - 8.8 2
8 50.506.10.000. PLAIN MACHINED WASHER - M10 4
9 50.506.12.000. PLAIN MACHINED WASHER - M12 11
10 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 4
11 DV0.025.05.0.00 SOCKET HEAD SCREW (M12 X 165) 2
12 F6.044.02.0.00 ADAPTOR FOR SPEED SENSOR 1
MAGNETIC PICK UP
16X1.5 THREADING
13 F6.741.16.0.00 1
(UNITCH MAKE) FOR 250 KVA
WITH 110 SERIES MSSL CON.

78
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025

13 12

14
8
10

9
7
6 5
3
15
4

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ADAPTOR FOR SPEED SENSOR ON
14 DV0.025.06.0.00 1
F.W. HOUSING
15 DV0.069.13.0.00 ADAPTOR (FOR BELL HOUSING) 2

79
TITLE: - HEAT SHIELD GROUP: - DV8.051

4
2
3

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

HEAT SHIELD L.H. (FOR MODIFIED
1 DV8.051.15.0.00 1
EXHAUST MANIFOLD)
HEAT SHIELD (R.H. (FOR
2 DV8.051.14.0.00 1
MODIFIED EXHAUST MANIFOLD
3 50.002.10.020. SET BOLT - M10X1.5X20 - 8.8 8
4 02.022.06.0.00 WASHER 8

80
TITLE: - HIGH PRESSURE PIPE
GROUP: - DV8.021.5
(INTEGRAL SLEEVE)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY OF H.P.PIPE
CONSISTING
*1 DV8.021.130.0.00 (INTEGRAL SLEEVE, COMPLETE 1 OF SR. N 2,3
SET)
2 DV0.021.120.0.00 H.P.PIPE ASSEMBLY (6.35 X 1.8) 8
HIGH PRESSURE PIPE CLAMP
3 DV0.021.100.0.00 16
ASSEMBLY (FOR 2 GROOVES)

81
TITLE: - INJECTORS GROUP: - DV0.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

INJECTOR ASSLY. CONSISTING
*1 DV0.008.10.0.00 1
(NOZZE HOLDER ASSY.) OF SR. NO. 2
INJECTOR ED80 1106 00
2 DV0.008.13.0.00 1
7X146X1000 HTF)

82
TITLE: - INLET MANIFOLD GROUP: - DV8.023.1

2
9
7
11 5
10

6
12
9
11
4
8 7
3
7
9
9
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
INLET MANIFOLD
*1 DV8.023.40.0.00 1 OF SR. NO. 2
(SPLIT TYPE 2 PORT) RH/LH ASM TO 12
2 50.003.10.028. SET SCREW - M10X1.5X28 - 8.8 8
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
4 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 4
5 50.002.10.065. SET BOLT - M10X1.5X65 - 8.8 24
6 50.006.10.000. NUT - M10X1.5 - GR.8 12
7 50.506.10.000. PLAIN MACHINED WASHER - M10 40
JOINT BET. MANIFOLD &
8 D16.023.06.0.00 6
CYL HEAD
JOINT (MAIN AIR PIPE TO INLET
9 DV0.023.02.0.00 4
MANIFOLD)
COVER PLATE
10 DV0.023.06.0.00 1
(FOR INLET MANIFOLD)
11 DV0.023.08.0.00 INLET MANIFOLD (RH / LH) 2 PORT 2
EXPANSION BELLOW FOR INLET
12 DV0.023.11.0.00 1
MANIFOLD

83
TITLE: - INTERMEDIATE DOUBLE GEARS
GROUP: - DV0.010
(CRANK GEAR AND CAM GEAR)

12
11
5
4

3 7
6

4
8

10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
DOUBLE GEAR ASSLY
*1 DV0.010.20.0.00 1 OF SR. NO. 2 &
(CRANK GEAR AND CAM GEAR) 5 TO 9
SUB ASSLY.OF DOUBE CONSISTING OF
*2 DV0.010.10.0.00 1 SR. NO. 3 & 4
GEAR AND BUSH (INTERMIDATE)
NOT SUPPLIED
3 DV8.010.01.0.00 DOUBLE GEAR 1 LOOSE
4 F6.001.40.0.00 BUSH 2
5 2H.038.02.0.00 THRUST WASHER 1
THRUST WASHER (FOR
6 DV0.010.04.0.00 1
INTERMEDIATE GEAR SUPPORT)
7 DV0.010.02.0.00 DOUBLE GEAR SUPPORT 1
RETAINER PATE
8 DV0.010.03.0.00 1
(FOR GEAR SUPPORT)
9 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
THRUST WASHER
11 DV0.010.06.0.00 (FOR INTERMEDIATE GEAR 1
SUPPORT) 4.2 mm THICK
12 DV0.011.04.0.00 THRUST WASHER (3.9MM THICK) 1

84
TITLE: - INTERMEDIATE GEAR ASSLY
GROUP: - DV0.011
(CAM & FUEL PUMP GEAR)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
INTERMEDIATE GEAR ASSLY
*1 DV0.011.20.0.00 1 OF SR. NO. 2
(CAM & FUEL PUMP GEAR) TO 7
SUB ASSLY. OF INTERMIDIATE NOT SUPLIED
2 DV0.011.10.0.00 1
GEAR AND BUSH LOOSE
3 2H.038.02.0.00 THRUST WASHER 1
RETAINER PATE (FOR GEAR
4 DV0.010.03.0.00 1
SUPPORT)
5 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
INTERMEDIATE GEAR SUPPORT
7 DV0.011.03.0.00 (BETWEEN CAM AND FUE PUMP 1
GEAR)

85
TITLE :- K LUB OIL GROUP :- DV0.559.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

86
TITLE: - KIT GROUP GROUP: - DV0.178

1 4

5 8
11 12
6 9
14
14
7 10 15
15
13

14

15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.507.19.0.00 ADAPTOR (M8 X1.25 - M27 X 1.5) 1
2 50.602.14.000. PLUG (M14X1.5) 1
3 50.508.11.000. COPPER WASHER (14X18) 1
SENSOR UNIT
4 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
5 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 2
6 50.506.20.000. PLAIN MACHINED WASHER - M20 4
7 50.006.20.000. NUT - M20X2.5 - GR.8 2
8 50.003.16.050. SET SCREW - M16X2X50 - 8.8 2
9 50.506.16.000. PLAIN MACHINED WASHER - M16 4
10 50.006.16.000. NUT - M16X2 - GR.8.8 2
11 50.002.14.065. SET BOLT - M14X2X65 - 8.8 12
12 50.002.14.040. SET BOLT - M14X2X40 - 8.8 12
13 50.002.14.050. SET BOLT - M14X2X50 - 8.8 6
14 50.506.14.000. PLAIN MACHINED WASHER - M14 60
15 4H.781.13.0.00 NYLOCK NUT FOR M14X 2 30

87
TITLE: - KIT GROUP FOR CONTROL PANEL
GROUP: - DV8.178.1
MOUNTING

2 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.002.08.025. SET BOLT - M8X1.25X25 - 8.8 4
2 50.506.08.000. PLAIN MACHINED WASHER - M8 8
3 50.003.16.050. SET SCREW - M16X2X50 - 8.8 8
4 50.506.16.000. PLAIN MACHINED WASHER - M16 8

88
TITLE: - KIT GROUP GROUP: - DV8.509

5
6

2 3

1 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.505.12.000. SPRING WASHER - M12 8
2 F6.508.03.0.00 HARD WASHER(12 ID) 8
3 50.506.10.000. PLAIN MACHINED WASHER - M10 12
4 50.505.10.000. SPRING WASHER - M10 12
5 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 12
6 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 8

89
TITLE: - LOOSE MATERIAL GROUP: - DV8.806.9

6
8

7
11
10

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.806.33.0.00 EXHAUST BEND 2
2 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 16
3 50.506.20.000. PLAIN MACHINED WASHER - M20 32
4 50.006.20.000. NUT - M20X2.5 - GR.8 16
CONSISTING
RAIN CAP ASSEMBLY FOR
*5 F6.768.50.0.00 2 OF SR. NO. 6
EXHAUST BEND TO 10
6 F6.768.13.0.00 RAIN CAP 1
7 F6.768.14.0.00 RAIN CAP CLAMP 1
8 3H.160.16.0.00 PIN 1
9 50.006.06.000. NUT - M6X1 - GR.8.8 2
10 50.002.06.040. SET BOLT - M6X1X40 - 8.8 1
11 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 2

90
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

43
37 17
45
11 44
16
33 35
36 42
39
13
41 9
6
7 14
22
40 8
3
27
34 18
30
23 19
38
24
26
5 25 20

10 22 21
28
15 29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO.
*1 DV0.014.50.0.00 LUB OIL COOLER HEADER ASSLY 1 2 & 11, 12, 15
TO 31 & 42 TO
45
CONSISTING
LUB OIL COOLER HEADER SUB-
*2 DV0.014.40.0.00 1 OF SR. NO.
ASSLY 3 TO 10
3 DV0.014.04.0.00 LUB OIL COOLER HEADER 1
4 50.508.32.000. COPPER WASHER (28X33) 1
CORE PLUG (M27X2)-HEXAGONAL
5 50.610.27.000. 1
SOCKET HEAD (DIN 908)
6 DV0.014.13.0.00 O RING (58 DIA) FOR L.O. HEADER 2
7 DV0.014.14.0.00 O RING (67 DIA) FOR L.O. HEADER 2
8 DV0.014.12.0.00 O RING (38 DIA) FOR L.O. HEADER 3
9 F6.007.34.0.00 SEALING CAP 2
10 F6.001.58.0.00 SEALING CAP. (40 DIN 443) 3
LUB OIL COOLER COVER
11 DV0.014.39.0.00 1
(MACHINING)

91
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

43
37 17
45
11 44
16
33 35
36 42
39
13
41 9
6
7 14
22
40 8
3
27
34 18
30
23 19
38
24
26
5 25 20

10 22 21
28
15 29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
LUB OIL COOLER ASSLY
*12 DV0.014.60.0.00 1 OF SR. NO. 13
(17 PLATES) & 14
13 DV0.014.01.0.00 LUB OIL COOLER (17 PLATES) 1
O RING (DIA.29) FOR ELEMENT
14 DV0.014.23.0.00 4
OIL COOLER
15 DV0.014.22.0.00 RUBBER WASHER 2
16 50.508.06.000. COPPER WASHER (8X14) 2
17 08.001.18.0.00 CORE PLUG FOR OIL GALLERY 2
JOINT (FOR WATER PUMP
18 DV0.014.16.0.00 1
SUCTION)
SUCTION TUBE (WITH FLANGED
19 DV0.014.08.0.00 1
ENDS)
20 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
21 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
22 50.506.10.000. PLAIN MACHINED WASHER - M10 19
23 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 1
24 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 1
25 50.002.10.130. SET BOLT - M10X1.5X130 - 8.8 9

92
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

43
37 17
45
11 44
16
33 35
36 42
39
13
41 9
6
7 14
22
40 8
3
27
34 18
30
23 19
38
24
26
5 25 20

10 22 21
28
15 29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 50.002.10.140. SET BOLT - M10X1.5X140 - 8.8 1
27 50.002.10.170. SET BOLT - M10X1.5X170 - 8.8 2
28 50.002.10.190. SET BOLT - M10X1.5X190 - 8.8 1
29 50.002.10.180. SET BOLT - M10X1.5X180 - 8.8 1
SET SCREW M10X1.5X200 LONG
30 50.002.10.200. 1
(8.8 GR)
CONSISTING
*31 DV0.014.20.0.00 FILTER HEADER SUB-ASSLY 1
OF SR. NO. 32
CONSISTING
LUB OIL FILTER HEADER ASSLY
*32 DV0.014.10.0.00 1 OF SR. NO.
(WITH ADAPTOR & CORE PLUG) 33 TO 36
33 DV0.014.05.0.00 FILTER HEADER 1
THREADED ADAPTOR FOR
34 DV0.014.07.0.00 2
HEADER
35 50.508.32.000. COPPER WASHER (28X33) 1
36 46.218.02.0.00 ADAPTOR FOR TEMP.SWITCH 1
37 DV0.014.11.0.00 LUB OIL FILTER 1
LUB OIL FILTER - WITH
38 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL
39 50.506.10.000. PLAIN MACHINED WASHER - M10 4

93
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

43
37 17
45
11 44
16
33 35
36 42
39
13
41 9
6
7 14
22
40 8
3
27
34 18
30
23 19
38
24
26
5 25 20

10 22 21
28
15 29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

40 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 4
41 DV0.014.17.0.00 GASKET (LUB. OIL HEADER) 1
42 50.076.08.040. ALLEN SCREW 14
43 DV0.014.43.0.00 DOME NUT FOR LUB OIL COOLER 2
O RING (DIA.29) FOR ELEMENT
44 DV0.014.23.0.00 2
OIL COOLER
JOINT FOR COOLER COVER
45 DV0.014.51.0.PR 1
(MODIFIED)

94
TITLE: - LUB OIL DRAIN ARRANGEMENT FOR
GROUP: - DV0.056.2
W/O DRAIN HAND PUMP

8
1
9
4
7 5
3

12 6
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB OIL DRAIN PIPE FROM PUMP
1 4H.1713.03.0.00 1
TO SUMP
WORM DRIVE HOSE CLIP
2 2H.064.03.0.00 1
(JUPITOR JW7B9, 20 - 25 DIA )
3 50.508.16.000. COPPER WASHER (18X22) 2
ADAPTOR FOR LUB OIL SUMP
4 3H.147.07.0.00 1
DRAIN 1/2" BSP AND M18X1.5
5 3H.153.11.0.00 DRAIN COCK 1
ADAPTOR WITH HOSE TAIL FOR
6 3H.153.14.0.00 1
SUMP DRAIN
7 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
8 50.006.06.000. NUT - M6X1 - GR.8 2
9 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
CONSISTING
*10 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO. 11,
12
11 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 2
12 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

95
TITLE: - LUB OIL PUMP GROUP: - DV0.013

6
5 4 16
15
3 19 18
17

12
7
10
8

21
20 11

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.013.40.0.00 LUB OIL PUMP ASSEMBLY 1 OF SR. NO. 2 &
20, 21
CONSISTING
*2 DV0.013.30.0.00 LUB OIL PUMP SUB-ASSEMBLY 1 OF SR. NO. 3
TO 19
INT.GEAR SUPPORT
3 DV0.013.08.0.00 1
(FOR LUB OIL PUMP GEAR)
4 DV8.013.07.0.00 INT. GEAR LOP 1
5 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 1
6 DV0.013.12.0.00 WASHER (LUB OIL PUMP GEAR) 1
7 50.052.14.075. SET BOLT-M14X75-10.9 1
LUB OIL PUMP BODY COVER SUB
8 DV2.013.10.0.00 1
ASSLY
9 DV0.013.20.0.00 LUB OIL PUMP BODY ASSEMBLY 1
10 DV8.013.16.0.00 PUMPING GEAR (DRIVING) 1
11 DV8.013.17.0.00 PUMPING GEAR (DRIVEN) 1
12 50.401.08.016. DOWEL PIN 2
13 50.506.08.000. PLAIN MACHINED WASHER - M8 8

96
TITLE: - LUB OIL PUMP GROUP: - DV0.013

6
5 4 16
15
3 19 18
17

12
7
10
8

21
20 11

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 8
RELIEF VALVE
15 DV0.013.09.0.00 1
(FOR LUB OIL PUMP)
16 DV0.013.11.0.00 SPRING (FOR RELIEF VALVE) 1
17 50.001.05.056. SPLIT COTTER PIN - 4X56 1
18 DV0.013.15.0.00 VALVE CUP (FOR LUB OIL PUMP) 1
19 DV8.013.06.0.00 DRIVING GEAR ( LOP ) 1
20 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
21 50.506.10.000. PLAIN MACHINED WASHER - M10 4

97
TITLE: - LUB OIL SUMP AND DIPSTICK GROUP: - DV8.017

9
3
10
4

7
3

6 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.017.10.0.00 LUB OIL SUMP WITH DIPSTICK 1 OF SR. NO. 2
TO 10
2 DV8.017.03.0.00 LUB OIL SUMP 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 34
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 34
5 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 2
6 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
7 50.010.08.020. STUD - M8X1.25X20 - 8.8 4
8 DV0.017.50.0.00 DIPSTICK WITH O RING 1
GASKET BETWEEN OIL SUMP AND
9 DV0.041.07.0.00 1
CENTRIFUGE ADAPTOR
10 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 4

98
TITLE: - LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
GROUP: - 2H.092.6
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY

99
TITLE: - MICO ALTERNATOR & MOUNTING GROUP: - DV0.062.2

15 16 13
14
14

13
9
1
4
11 2
10 3

12 8 7

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CHARGING ALTERNATOR
1 DV0.044.14.0.00 1
BRACKET
2 50.002.16.050. SET BOLT - M16X2X50 - 8.8 2
3 50.506.16.000. PLAIN MACHINED WASHER - M16 2
DOWEL BOLT FOR MICO
4 DV0.044.15.0.00 1
ALTERNATOR
5 50.506.10.000. PLAIN MACHINED WASHER - M10 1
6 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
7 DV0.044.11.0.00 STUD FOR MICO ALTERNATOR 1
8 DV0.044.13.0.00 EYE BOLT (190 MM THREADING) 1
9 DV0.044.12.0.00 SWIVEL PIECE 1
10 50.506.14.000. PLAIN MACHINED WASHER - M14 2
11 50.006.14.000. NUT - M14X2 - GR.8.8 2
12 50.002.12.060. SET BOLT - M12X1.75X60 - 8.8 1
13 50.506.12.000. PLAIN MACHINED WASHER - M12 3
14 50.006.12.000. NUT - M12X1.75 - GR.8.8 2
15 DV0.044.08.0.00 ALTERNATOR PULLEY 1
DOWEL BUSH (FOR ALT.MTG.
16 DV0.044.04.0.00 1
BRACKET)

100
TITLE: - OIL & FUEL PIPINGS GROUP: - DV8.069

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

OIL SUPPLY PIPE
1 DV0.022.09.0.00 1
(CRANKCASE TO FUEL PUMP IN )
OIL DRAIN PIPE
2 DV8.069.65.0.00 1
(FROM FIP TO CRANKCASE)
OIL SUPPLY PIPE L.H. FOR
3 DV0.032.28.0.00 MODIFIED MANIFOLD 1
(CRANKCASE TO T/C IN)
OIL SUPPLY PIPE R.H.FOR
4 DV0.032.29.0.00 MODIFIED MANIFOLD 1
(CRANKCASE TO T/C IN)
NOT
*5 DV0.022.15.0.00 NOZZLE LEAK OFF PIPE 1 ILLUSTRATED
CONSISTING
*6 DV8.073.70.0.00 DV8 FUEL PIPING ASSLY (NORMA) 1 OF SR. NO. 7
TO 18
7 DV8.073.60.0.00 NORMA PIPE SET (REGULAR) 1
BRACKET
8 DV8.073.04.0.00 1
(INLET MANIFOLD MOUNTED)
9 DV8.073.25.0.00 CLAMP ASSLY 2

101
TITLE: - OIL & FUEL PIPINGS GROUP: - DV8.069

22 19
11 10 11 10
23
JOINING
PLATE
12 8
DV0.033.45.0.00

'X'

SEE DEATIAL `C' DETAIL

9
C

13 12 VIEW
14 9
FROM
'X'
16
17
7 15
21 18 20

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 50.506.08.000. PLAIN MACHINED WASHER - M8 2
11 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
12 DV0.073.21.0.00 CLAMP FOR NORMA PIPE 1
13 DV0.073.30.0.00 CLAMP 3 PIPE 1
14 DV0.073.28.0.00 SUPPORT FOR 3P CLAMP 1
MOUNTING CLAMP
15 DV0.073.31.0.PR 3
FOR NORMA PIPE
16 50.003.06.030. SET SCREW - M6X1X30 - 8.8 4
17 50.506.06.000. PLAIN MACHINED WASHER - M6 4
18 50.006.06.000. NUT - M6X1 - GR.8 2
19 DV0.073.17.0.00 SPIGOT NW 3/8''-M14*1.5 8
OIL SUPPLY PIPE FOR
20 DV8.041.80.0.00 1
CENTRIFUGE
21 DV0.069.47.0.00 ADAPTOR 2
22 50.519.04.0.00 WORM DRIVE HOSE CLIP (25 MM) 2
23 50.508.13.000. COPPER WASHER (16X20) 2

102
TITLE: - OILSEAL PULLEY END GROUP: - DV0.012

5
7

5
8

2
3 5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.012.10.0.00 OIL SEAL HSG (SUB ASSEMBLY) 1 OF SR. NO. 2
TO 8
2 DV0.012.01.0.00 OIL SEAL HOUSING 1
3 DV0.012.02.0.00 OIL SEAL PULLEY END 1
4 DV0.012.03.0.00 JOINT (FOR OIL SEAL HOUSING) 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 11
6 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 1
7 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 8
8 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2

103
TITLE: - PISTON GROUP: - DV0.006

2
3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.006.10.0.00 PISTON ASSEMBLY 1 OF SR. NO. 2
TO 7
NOT SUPPLIED
2 DV0.006.01.0.00 PISTON (130 DIA) 1
LOOSE
3 DV0.006.02.0.00 PISTON PIN 1
NOT SUPPLIED
4 DV0.006.03.0.00 TOP RING 1 LOOSE
NOT SUPPLIED
5 DV0.006.04.0.00 SECOND RING 1 LOOSE
NOT SUPPLIED
6 DV0.006.05.0.00 OIL CONTROL RING 1 LOOSE
7 DV0.006.06.0.00 CIRCLIP (FOR PISTON) 2

104
TITLE: - PREFILTER GROUP: - DV0.053

3
1

1
5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.506.10.000. PLAIN MACHINED WASHER - M10 8
2 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 2
3 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
PRELINE FILTER
4 DV0.053.04.0.00 (WITHOUT WATER LEVEL 1
SENSOR) MICO F 002 H22 026
5 50.002.10.075. SET BOLT - M10X1.5X75 - 8.8 2

105
TITLE: - PROTECTION CAPS GROUP: - DV8.075

7
3
1

2
4

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.075.01.0.00 PLASTIC CAP (WATER INLET) 1
2 DV8.075.09.0.00 TURBOCHARGER EXHAUST CAP 2
PLASTIC CAP
3 DV0.075.03.0.00 2
(TURBOCHARGER AIR INLET)
PLASTIC CAP
4 DV0.075.04.0.00 1
(THERMOSAT OUTLET)
5 DV0.075.06.0.00 PLASTIC CAP (CAC OUTLET) 1
6 DV0.075.07.0.00 PLASTIC CAP (CAP INLET) 1
7 50.002.08.025. SET BOLT - M8X1.25X25 - 8.8 4
8 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 8

106
TITLE: - RADIATOR HOSE GROUP: - DV8.035.1

10 15
3
4
12
13

5 9

14
7

13 6
3
8 11

2 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUCTION PIPE
1 DV8.035.20.0.00 1
(FROM RADIATOR TO ENGINE)
2 DV8.035.04.0.00 HOSE FROM RAD TO ENGINE 1
3 DV0.031.03.0.00 HOSE, CAC 2
HOSE T BOLT CLAMP FOR
4 KV0.505.14.0.00 OD 137MM JUPITOR JT6 A20 137DN 4
OR EQUIVALENT
T BOLT CLAMP KLIPCO
5 06.376.03.0.00 5
TB72/JUPITOR ( 79 TO 87 DIA)
JUPITER T -BOLT CLAMP
6 F6.377.16.0.00 1
S/F 83MM O.D
7 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
8 DV0.014.18.0.00 JOINT FOR SUCTION PIPE ASSLY 1
9 DV8.035.05.0.00 PIPE THERMOSTAT TO RAD IN 1
HOSE BETWEEN PIPE &
10 DV0.014.33.0.00 1
THERMOSTAT
HOSE (RADIATOR TO SUCTION
11 DV0.014.24.0.00 1
PIPE)

107
TITLE: - RADIATOR HOSE GROUP: - DV8.035.1

10 15
3
4
12
13

5 9

14
7

13 6
3
8 11

2 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
13 50.506.08.000. PLAIN MACHINED WASHER - M8 6
CLAMP ASSEMBLY
14 DV0.031.80.0.00 1
(FOR WATER OUTLET PIPE)
15 50.548.08.000. SPL.PLAIN M/CED WASHER 1

108
TITLE: - RADIATOR SUPPORT FASTNERS GROUP: - DV8.049.1

2 4
1
3

5 9
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.002.10.025. SET BOLT - M10X1.5X25 - 8.8 4
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
3 50.002.12.030. SET BOLT - M12X1.75X30 - 8.8 4
4 50.506.12.000. PLAIN MACHINED WASHER - M12 4
ADAPTOR FOR DRAIN COCK
5 3H.153.02.0.00 1
(1/2" BSP MAIL)
RADIATOR DRAIN PIPE
6 3H.153.01.0.00 1
(1200MM LENGTH)
SPRING BAND CLIP
7 2H.112.01.0.00 1
(KLIPCO/ NOMINAL DIA. 10)
8 50.002.14.045. SET BOLT - M14X2X45 - 8.8 4
9 50.506.14.000. PLAIN MACHINED WASHER - M14 4

109
TITLE: - RADIATOR WITH CAC GROUP: - DV8.035.10

7
1
6
2

5 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV8.035.12.0.PR RADIATOR CAC ASSLY 1
2 DV8.035.13.0.PR SHROUD S/F 36" FAN 1
3 DV8.035.14.0.PR RADIATOR FAN GAURD 1
RADIATOR BALANCING WATER
4 DV8.035.15.0.PR 1
PIPE
HOSE TO CONNECT BALANCE
5 DV8.035.16.0.PR 2
WATER PIPE
6 DV0.031.17.0.00 RADIATOR PRESSURE CAP 1
7 DV8.035.18.0.PR NO LOSS TANK FOR RADIATOR 1
8 DV0.031.19.0.00 NIPPLE FOR DRAIN COCK 1
9 3H.153.11.0.00 DRAIN COCK 1

110
TITLE: - RMS UNIT FOR REMOTE
GROUP: - DV2.858
MONITORING OF GENSET

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ASSEMBLY FOR RMS (REMOTE
*1 DV2.858.20.0.00 1 OF SR. NO.
MONITORING SYSTEM) UNIT 2&3
ASSEMBLY FOR RMS
2 DV2.858.10.0.00 (REMOTE MONITORING SYSTEM) 1
UNIT WITH SIM CARD
SIM CARD+ SERVICE CHARGES
FOR REMOTE MONITORING NOT
*3 DV2.858.03.0.00 1
MODULE ILLUSTRATED
(SCOPE OF KPIT CUMMINS)

111
TITLE: - ROCK WOOL - 75MM THICKNESS ,
GROUP: - DV0.806.25
96 KG/M 3 DENSITY, 1MX0.5 M

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ROCK WOOL - 75MM THICKNESS , NOT
*1 DV0.806.25.0.00 14
96 KG/M 3 DENSITY, 1MX0.5 M ILLUSTRATED

112
TITLE: - ROCKER COVER GROUP: - DV0.009

6 6

1
4 5
6

5
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.009.01.0.00 ROCKER COVER 1
JOINT FOR ROCKER COVER
2 DV0.009.05.0.00 1
(METALLIC GASKET)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 1
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 6
6 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 4

113
TITLE: - S.S.JOINT (4") GROUP: - F6.503.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 F6.503.02.0.00 S.S.JOINT (4") 4

114
TITLE: - SET OF PART ALONG WITH KG545
GROUP: - DV2.852
UNIT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GENERATOR CONTROL UNIT
1 DV0.901.13.0.00 1
LEVEL-2 KG545

115
TITLE: - SET OF STICKERS FOR WATER
GROUP: - 2H.181.85
COOLED ENGINES (ABOVE 250 KVA)

1 3 4 5 6

TM

KIRLOSKAR
GREEN
POWER IDEAS

7 8 9 10 11

12 13 14 15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.075.18.0.00 KGPI LOGO FOR CANOPY "B" 3
NOT
*2 2H.075.14.0.00 KGPI LOGO GREEN BAND 4
ILLUSTRATED
3 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
4 2H.181.04.0.00 FLU GAS (STICKER WORD) 2
ELECTRICAL SHOCK (STICKER
5 2H.181.05.0.00 1
WORD)
STICKER FOR "ROUTINE CHECK
6 2H.181.06.0.00 1
POINT"
7 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4
8 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
9 2H.181.09.0.00 STICKER FOR "BREATHER" 1
10 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
11 2H.181.12.0.00 STICKER FOR "DO'S AND DON'TS" 1
12 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
13 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
14 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1
15 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1

116
TITLE: - SET OF STICKERS FOR WATER
GROUP: - 2H.181.85
COOLED ENGINES (ABOVE 250 KVA)

16 17 18 19

20 21 22 23

24 25 26 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1
17 2H.181.22.0.00 FUEL SUCTION (STICKER WORD) 1
18 2H.181.23.0.00 FUEL RETURN (STICKER WORD) 1
STICKER FOR LIFTING
19 2H.181.24.0.00 2
INSTRUCTION
20 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
21 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
22 38.065.06.0.00 STICKER FOR "DIESEL'' 1
23 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
24 38.065.13.0.00 STICKER FOR "EARTHING" 1
25 38.065.70.0.00 STICKER FOR "BATTERY" 1
26 38.065.71.0.00 WARNING STICKER 1
27 38.065.74.0.00 DANGER STICKER 1

117
TITLE: - STARTER GROUP: - DV0.027

4
1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.506.14.000. PLAIN MACHINED WASHER - M14 3
2 DV0.027.11.0.00 STARTER (DELCO REMY 50MT) 1
3 DV0.027.03.0.00 SPECIAL STUD (FOR STARTER) 3
4 50.006.14.000. NUT - M14X2 - GR.8.8 3

118
TITLE: - SUCTION TUBE GROUP: - DV0.043

5
3 8
4 7

12
2
9

10

11

12

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.043.20.0.00 SUCTION TUBE ASM 1 OF SR. NO.
2 TO 5
2 DV0.043.10.0.00 SUCTION TUBE (SUB ASSLY) 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 3
4 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
JOINT (FOR SUCTION TUBE
5 DV0.043.05.0.00 1
FLANGE)
CONSISTING
CLAMPING PLATE ASM
*6 DV0.043.30.0.00 1 OF SR. NO.
(FOR SUCTION TUBE) 7&8
CLAMPING PLATE
7 DV0.043.06.0.00 1
(FOR SUCTION TUBE)
8 50.006.08.000. NUT- M8X1.25 - GR.8.8 2
9 DV0.043.07.0.00 C-CLAMP (FOR SUCTION TUBE) 1
10 DV0.043.08.0.00 SLEEVE (FOR SUCTION TUBE) 1
11 50.003.08.015. SET SCREW - M8X1.25X15 - 8.8 4
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

119
TITLE: - TAPPET AND PUSH ROD TUBE GROUP: - DV0.018

9
10
11

6
13

8 7
12
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.018.30.0.00 PUSH ROD TUBE & ROD 1 OF SR. NO.
2 & 9 TO 13
CONSISTING
*2 DV0.018.20.0.00 ASSLY PUSH ROD COVER TUBE 1 OF SR. NO.
3&4
3 DV0.018.05.0.00 PUSH ROD COVER TUBE 1
4 34.011.03.0.00 COLLAR 2
CONSISTING
*5 DV0.018.10.0.00 PUSH ROD ASSEMBLY 1 OF SR. NO.
6 TO 8
6 DV0.018.02.0.00 PUSH ROD 1
7 DV0.018.03.0.00 PUSH ROD SOCKET 1
8 DV0.018.04.0.00 PUSH ROD TOE 1
9 02.024.04.0.00 SPRING 1
10 34.011.02.0.00 CUP FOR P R TUBE 1
11 DV0.018.11.0.00 RUBBER BUSH (BOTTOM) 1
12 34.011.06.0.00 RUBBER BUSH (TOP) 1
13 DV0.018.01.0.00 TAPPET 1

120
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11 12 15
8 8
4
9 10
7
14
6 13

2 3

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV0.015.10.0.00 THERMOSTAT HOUSING ASSLY 1 OF SR. NO.
2 TO 15
2 DV0.015.01.0.00 THERMOSTAT ELEMENT 3
3 DV0.015.02.0.00 THERMOSTAT HOUSING 1
4 DV0.015.03.0.00 THERMOSTAT HOUSING COVER 1
JOINT (FOR THERMOSTAT
5 DV0.015.05.0.00 1
HOUSING)
GASKET
6 DV0.015.06.0.00 1
(FOR THERMOSTAT COVER)
WASHER (FOR THERMOSTAT
7 DV0.015.07.0.00 1
HOUSING ASSLY)
8 50.506.08.000. PLAIN MACHINED WASHER - M8 10
9 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 4
10 50.002.08.125. SET BOLT - M8X1.25X125 - 8.8 1
11 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 5
12 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1
13 50.508.08.000. COPPER WASHER (10X16) 2

121
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11 12 15
8 8
4
9 10
7
14
6 13

2 3

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PRECOATED PLUG
14 34.001.35.0.00 2
(FOR OIL GALLERY)
DOME NUT FOR RACK LOCKING
15 DV0.040.71.0.00 1
SCREW

122
TITLE: - TIE WRAP 100 MM LENGTH
GROUP: - 3H.905.06
(QTY. AS REQUIRED)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TIE WRAP 100 MM LENGTH
1 3H.905.06.0.00 25
(QTY. AS REQUIRED)

123
TITLE: - TORSIONAL VIBRATION DAMPER+
GROUP: - DV0.030
CRANK PULLEY

4 3
2

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
TORSIONAL VIBRATION DAMPER
*1 DV0.030.10.0.00 1 OF SR. NO. 2
ASM TO 4
DAMPER (VISCOUS) HODEK MAKE
2 DV0.030.03.0.00 S/F LONG COUPLED GENSET WITH 1
LSC ALTERNATOR
3 50.506.12.000. PLAIN MACHINED WASHER - M12 8
4 50.052.12.045. SET BOLT-M12X45-10.9 8
5 DV0.030.04.0.00 SPACER (FOR TIMING POINTER) 1
6 DV0.030.06.0.00 TIMINING POINTER (FOR PULLEY) 1

124
TITLE: - TURBO ADAPTOR (LH AND RH) GROUP: - DV8.034

1
7
2

4 6 5
4 3
3 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TURBO ADAPTOR
1 DV8.032.18.0.00 1
(R.H. FROM F.W. END)
TURBO ADAPTOR
2 DV8.032.19.0.00 1
(L.H. FROM FW END)
JOINT (BET.EXH.MANI. AND
3 DV0.024.06.0.00 2
ADAPTOR)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 8
STAINLESS STEEL NUT M10-AISI-
5 50.080.10.000. 8
304
STUD M10X1.5X025
6 F6.377.12.0.00 8
(COPPER COATED)
7 F6.377.09.0.00 JOINT FOR TURBO INLET 2

125
TITLE: - TURBOCHARGER AND MOUNTING GROUP: - DV8.032

5 1

2
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SCHWITZER TURBOCHARGER
1 DV8.032.17.0.00 (S200/80H27BECRM/74DA7 – 2
0.85A/R - VTF)
STAINLESS STEEL NUT
2 50.080.10.000. 8
M10-AISI-304
3 DV0.032.08.0.00 FLANGE (FOR TURBO OIL DRAIN) 2
4 DV0.032.41.0.00 TURBO OIL DRAIN PIPE 2
JOINT (FOR FLANGE) FOR
5 DV0.032.06.0.00 2
T/C LUB OIL OUTLET PIPE

126
TITLE: - VENT PIPE FOR RADIATOR GROUP: - DV0.071

4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.071.01.0.00 VENT PIPE 1
ADAPTOR FOR FUEL INLET
2 4H.486.01.0.00 2
(BOTH END M14X1.5)
3 50.508.14.000. COPPER WASHER (16X22) 2
ELBOW CONNECTION
4 DV0.071.02.0.00 1
SUBASSEMBLY

127
TITLE: - WATER PUMP GROUP: - DV0.016

4
5 3
6 9

8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
WATER PUMP ASSEMBLY WITH
*1 DV0.016.20.0.00 1 OF SR. NO.
PULLEY 2 TO 7
2 DV0.016.10.0.00 WATER PUMP ASSLY 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 5
6 50.506.10.000. PLAIN MACHINED WASHER - M10 5
JOINT - BETWEEN WATER PUMP
7 DV0.016.09.0.00 1
HSG AND HEADER.
BELT V SECTION
8 DV0.016.08.0.00 1
(BX 58- PITCH LENGTH 1520)
9 DV0.016.21.0.00 WATER PUMP PULLEY (115 PCD) 1

128
TITLE: - WIRING HARNESS TIE, 200MM
GROUP: - 02.1216.01
LENGTH, IN BLACK COLOUR,

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

200MM LENGTH, IN BLACK
1 02.1216.01.0.00 2
COLOUR, WIRING HARNESS TIE

129
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 DV8.066.38.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 36
*2 08.021.02.0.00 JOINT FOR FEED PUMP 2
JOINT BET. MANIFOLD &
*3 D16.023.06.0.00 12
CYL HEAD
CYLINDERHEAD GASKET
*4 DV0.007.11.0.00 8
(1.2 THICK)
*5 DV0.007.43.0.00 CYLINDER HEAD GASKET(1.15 THK) 8
JOINT FOR ROCKER COVER
*6 DV0.009.05.0.00 8
(METALLIC GASKET)
*7 DV0.012.03.0.00 JOINT (FOR OIL SEAL HOUSING) 1
JOINT (FOR WATER PUMP
*8 DV0.014.16.0.00 1
SUCTION)
*9 DV0.014.17.0.00 GASKET (LUB. OIL HEADER) 1
*10 DV0.014.18.0.00 JOINT FOR SUCTION PIPE ASSLY 1
*11 DV0.014.51.0.PR JOINT FOR COOLER COVER 1
JOINT (FOR THERMOSTAT
*12 DV0.015.05.0.00 1
HOUSING)

130
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GASKET (FOR THERMOSTAT
*13 DV0.015.06.0.00 1
COVER)
JOINT - BETWEEN WATER PUMP
*14 DV0.016.09.0.00 1
HSG AND HEADER .
JOINT FOR FUEL PUMP
*15 DV0.019.07.0.00 1
CAP - RIGHT HAND SIDE
JOINT FOR FUEL PUMP CAP - LEFT
*16 DV0.019.08.0.00 1
HAND SIDE
JOINT (MAIN AIR PIPE TO INLET
*17 DV0.023.02.0.00 8
MANIFOLD)
JOINT (BET.EXH.MANI. AND
*18 DV0.024.06.0.00 2
ADAPTOR)
JOINT (BET.EXH. MANI. AND
*19 DV0.024.08.0.00 4
EXPA.BELLOW)
JOINT (BET. EXH. MANIFOLD &
*20 DV0.024.09.0.00 8
CYLINDER HEAD)
*21 DV0.025.03.0.00 JOINT FOR GEAR CASING 1
JOINT (FOR FLANGE) FOR T/C LUB
*22 DV0.032.06.0.00 2
OIL OUTLET PIPE

131
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT (BETWEEN MAIN AIR PIPE
*23 DV0.033.11.0.00 1
HORIZONTAL & VERTICAL)
JOINT (BET.MAIN AIR PIPE
*24 DV0.033.13.0.00 1
HOR+VER)
*25 DV0.033.14.0.00 JOINT (BET.BEND TO AIR PIPE) 4
JOINT FOR GOVERNOR
*26 DV0.040.98.0.00 1
MOUNTING PLATE
GASKET (JOINT BETWEEN
*27 DV0.041.04.0.00 CENTRIFUGAL ADAPTOR AND 2
FILTER)
GASKET BETWEEN OIL SUMP AND
*28 DV0.041.07.0.00 1
CENTRIFUGE ADAPTOR
JOINT (FOR DELIVERY TUBE
*29 DV0.042.03.0.00 1
FLANGE)
JOINT (FOR SUCTION TUBE
*30 DV0.043.05.0.00 1
FLANGE)
JOINT (BET. BREATER PLATE &
*31 DV0.046.04.0.00 1
ADAPTER)
*32 DV0.806.38.0.00 GASKET FOR FUEL TANK 2

132
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*33 DV8.064.01.0.00 JOINT FOR TURBO OUTLET 2
*34 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 4
*35 F6.377.09.0.00 JOINT FOR TURBO INLET 2
*36 F6.503.02.0.00 S.S.JOINT(4") 6
CONSISTING
*37 DV8.066.39.0.00 SET OF WASHERS 1 OF SR. NO. 38
TO 54
*38 50.508.04.000. COPPER WASHER (6X10) 2
*39 50.508.05.000. COPPER WASHER (8X12) 18
*40 50.508.06.000. COPPER WASHER (8X14) 2
*41 50.508.08.000. COPPER WASHER (10X16) 2
*42 50.508.09.000. COPPER WASHER (12X16) 1
*43 50.508.11.000. COPPER WASHER (14X18) 1
*44 50.508.12.000. COPPER WASHER (14X20) 2
*45 50.508.13.000. COPPER WASHER (16X20) 5
*46 50.508.14.000. COPPER WASHER (16X22) 27
*47 50.508.16.000. COPPER WASHER (18X22) 2
*48 50.508.18.000. COPPER WASHER (20X24) 9
*49 50.508.19.000. COPPER WASHER (20X26) 2

133
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*50 50.508.22.000. COPPER WASHER (21X31) 1
*51 50.508.27.000. COPPER WASHER (24X29) 10
*52 50.508.32.000. COPPER WASHER (28X33) 2
*53 50.508.35.000. COPPER WASHER (30X38) 2
*54 50.508.37.000. COPPER WASHER (35X41) 1
CONSISTING
*55 DV8.066.40.0.00 SET OF `O' RINGS 1 OF SR. NO. 56
TO 68
*56 DV0.002.02.0.00 O RING (FOR CY LINER) 24
*57 DV0.014.12.0.00 O RING (38 DIA)FOR L.O. HEADER 3
*58 DV0.014.13.0.00 O RING (58 DIA) FOR L.O. HEADER 2
*59 DV0.014.14.0.00 O RING (67 DIA) FOR L.O. HEADER 2
O RING (DIA.29) FOR ELEMENT
*60 DV0.014.23.0.00 6
OIL COOLER
*61 DV0.017.07.0.00 O RING FOR DIPSTICK PLUG 2
*62 DV0.040.09.0.00 O RING FOR OIL SEAL HOUSING 1
*63 DV0.041.17.0.00 `O' RING FOR OIL FILLING PIPE 2
O RING (DIA. 36)
*64 DV0.042.05.0.PR 2
FOR LUB.OIL DELIVERY TUBE

134
TITLE: - SET OF JOINTS, COPPER WASHERS
GROUP: -
& 'O' RINGS (DV8.5005)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*65 DV0.046.03.0.00 O RING FOR BREATHER PLATE 1
*66 DV0.046.09.0.00 `O' RING 1
*67 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2
*68 F6.377.06.0.00 O RING FOR TURBO OUTLET 2

135