9033 Emax2 Ul1066

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BROCHURE

SACE Emax 2 for UL 1066


The all-in-one innovation
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Table of contents

004 – 005 Overview

006 – 007 Efficiency and Control

008 – 009 Connectivity

010– 011 Performance

012 Ease of use

013 Product Conformity

014– 015 Electrical characteristics


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The world of electrical power distribution
changes fast and major new trends such as
renewables, energy storage and microgrids
are now crowding onto the stage. These
trends lead to new customer and application
demands.

To meet these demands, ABB has now


unveiled the innovative Emax 2 all-in-one , the
evolution of the Emax 2 into a multifunctional
platform that is able to manage the next
generation of electrical distribution systems
such as microgrids.

Emax 2 all-in-one is the first circuit breaker


that meets new grid requirements. It enables
a direct communication to the new energy
management cloud-computing platform ABB
Ability™ Electrical Distribution Control
System.

Smart plug and play architecture makes Emax


2 all-in-one easy to use. Leveraging also
unmatched electrical performances, Emax 2
sets a new circuit breaker benchmark for the
needs of today and tomorrow.

SACE Emax 2, the all-in-one solution to


manage "low-voltage distribution systems".
INTRODUCTION 5

Power Manager

Control

Connectivity

Reliability
Protection

Ease of use
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Efficiency and control
The power needed, when needed

Efficiency
Achieving maximum efficiency of an electrical
installation requires intelligent management of
power supplies and energy use. For this reason,
the new technologies used in the SACE Emax 2
circuit breakers allow the productivity and reli-
ability of installations to be optimized, and at
the same time, power consumption to be re-
duced while fully respecting the environment.

New advanced functionalities, together with


Protection trip units, Communication and sys-
tem devices contribute to make SACE Emax 2 the
circuit breaker that maximizes efficiency in all
low-voltage electrical installation.

Control
SACE Emax 2 circuit breaker is the first single de-
vice ready to manage all the dynamics of a
low-voltage electrical installation.

Managing loads in any condition is now possible


thanks to Advanced Functionalities such as:

• Adaptive load shedding. • Synchro-reclosing.


Fast load shedding to guarantee continuity for Synchronization and automatic reconnection
critical loads during black-outs. Typical sce- of the Microgrid to the main grid when the
nario is when LV distribution is disconnected power is back. Emax 2 is able to act as a con-
from the grid (MV). troller of Main grid condition, disconnecting a
plant when necessary and also to adapt pro-
• Predictive load shedding. tection to on-grid or off-grid conditions.
Slow load shedding to avoid overloads, giving
the possibility to modulate loads consumption. • Interface protection system
and Interface Device.
• Power controller. Check of grid-connected operation that shall be
Patented algorithm to reduce the peak of immediately and automatically interrupted in
power consumed, allowing savings on elec- case of outage of the distribution grid or when
tricity bills. Managing different power sources the voltage and frequency values of the grid it-
and connecting them to main grid is also cru- self are out of the range of values defined by the
cial, so that service continuity is maximized. Distribution System Operator (DSO).

• Embedded ATS functions. • Adaptive protection.


An automatic transfer switch system used in Network changes recognition and automatic set
all application where continuity is essential of thresholds to guarantee protection and coor-
and where there are multi source supplies. dination in on-grid and off-grid conditions.
EFFICIENC Y AND CONTROL 7
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Connectivity
Integration is easy. Even from afar

SACE Emax 2 series circuit breakers can be All circuit breaker functions are also accessible
integrated perfectly into all automation and via the Internet, in complete safety, through the
energy management systems to improve Ekip Link switchgear supervision system and
productivity and energy consumption and to the Ekip Control Panel.
carry out remote service.
Furthermore with an easy connection thanks to
All circuit breakers can be equipped with the Ekip Com Hub module, SACE Emax 2 can be
communication units for use with Modbus, integrated into an energy management system,
Profibus, and DeviceNet™ protocols as well as ABB Ability™ Electrical Distribution Control
the modern Modbus TCP, Profinet, EtherNet/ System. The power and auxiliary connections
IP™ and Open ADR. are optimized to simplify connection to the
The cartridge-type modules can be easily switchgear.
installed directly on the terminal box, even at a
later date. Furthermore, the integrated IEC61850 The power terminals, which can be oriented
communication module enables connection to horizontally or vertically, have been designed
automation systems widely used in medium for the most common busbars, while the
voltage power distribution to create intelligent push-in connections of the auxiliaries ensure
networks (Smart Grids). immediate and safe wiring.

ABB AbilityTM

Cloud Platform ABB AbilityTM

ABB AbilityTM

Ekip Com Hub

Modbus RS-485 Modbus TCP


FE
C OAT
N NUERCETSI V I T Y 9
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Performance
A size for every requirement

The SACE Emax 2 range is made up of 4 sizes:


E1.2, E2.2, E4.2 and E6.2 up to 6000A, which
enable switchgear of compact dimensions and
high ratings to be built with busbars of reduced
length and cross-section.

The protection trip units, auxiliary connections


and main accessories are the same throughout
the range to simplify design and installation.
Furthermore, the sizes from E2.2 to E6.2 have
the same height and depth.

The rating levels are updated and standardized


throughout the sizes to meet the demands and
needs of today’s installations, from 42kA to
150kA, and to standardize switchgear projects.
High short-time currents, together with the
efficiency of the protection functions,
guarantee complete selectivity in all situations.

Accurate design and choice of materials enable


optimization of the overall dimensions of the
circuit breaker. In this way switchgear of
compact dimensions can be built and
outstanding savings at the same performance
can be obtained.

The SACE Emax 2 range is available with UL certifi-


cation, IEC certification, and now with UL, IEC, and
CCC triple certification up to 5000A.

— — — —
E1.2 E2.2 E4.2 E6.2
PERFORMANCE 11
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Ease of use
Everything under control and
problem free
The entire range is available in fixed and with- As a further guarantee of safety, the shutters of
drawable versions, with double insulation be- the fixed part can be locked from the front when
tween the front of the switchgear and the live the circuit breaker is removed. The shutters of the
parts. The circuit breakers can be powered in- upper terminals are independent of those of the
differently from the lower terminals or the up- lower terminals to facilitate checking and mainte-
per terminals. nance operations.

All essential information is available in the cen- The Ekip Touch protection trip units are
tral area of the front shield and enables imme- equipped with a large color touch-screen display
diate identification of the status of the circuit which enables safe and intuitive operation. Fur-
breaker: open, closed, ready to close, charged thermore the Ekip units can be programmed and
and discharged springs. consulted from a tablet, smart phone or portable
Maintenance is simple and safe. Thanks to the PC via the Ekip Connect application and all the
new front shield design, the main accessories advanced functionalities can be easily pro-
can be installed without completely removing it. grammed thanks to predefined logic templates.

The withdrawable circuit breaker is inserted The trip units are easily interchangeable from the
and removed via dedicated guide rails that sim- front of the circuit breaker, and all communication
plify movement. The correct movement from units can be installed directly on the terminal box
racked-in, test isolated, to racked-out position with a few simple operations, making the complex
is guaranteed by a lock in each position. system ready for a new digital experience.
E A SE OF USE AND PRODUC T CONFORMIT Y 13


Product conformity
Approvals and certification

The SACE Emax 2 circuit breakers and their ac- The main versions of the IEC devices are ap-
cessories conform with ANSI C37.13, C37.16, proved by the following shipping registers:
C37.17 and C37.50 standards and are UL 1066 RINA, Lloyd’s Register of Shipping, ABS Ger-
certified. manischer Lloyd, Bureau Veritas, Det Norske
Veritas, Russian Maritime Register of Shipping,
The UL 1066 certification allows Emax 2 to be CCS and NKK.
used in UL 1558 switchgear, UL 891 switchboards
and CSA C22.2 no. 31 switchgear assemblies. The SACE Emax 2 IEC line also includes certifi-
cation by the Russian certification body GOST
In addition, SACE Emax 2 also consists of a line (Russia Certificate of Conformity) and has
that is compliant with the international IEC achieved China CCC Certification (China
60947, EN 60947 (harmonized in 30 CENELEC Compulsory Certification).
countries), CEI EN 60947 and IEC 61000 Stan-
dards, and conforms to EC “Low Voltage Direc- For the types of certified circuit breakers, certi-
tives” (LVD) and “Electromagnetic Compatibility fied ratings and corresponding validity, please
Directive” (EMC). contact ABB.
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SACE Emax 2
Electrical characteritics

Common data
Rated maximum voltage [V] 635
Rated voltage [V] 600
Test voltage (1min. 50/60 Hz) [kV] 2.2
Frequency [Hz] 50 - 60
Numbero of poles 3- 4
Version Fixed (F) - Draw out (W)

ABB SACE Emax 2 for UL1066

Performance levels

[A]

[A]

[A]
Currents
[A]

[A]

[A]

Neutral pole current-carrying capacity for 4 pole breker [%Iu]

254 V [kA]

Interrupting rating 508 V [kA]

635 V [kA]

Rated short time current [kA]

Break time with fault current < rated short time current [ms]
Trip times
Break time with fault current > rated short time current [ms]

H [in/mm]

D [in/mm]
Fixed
W 3p [in/mm]

W 4p - 4p FS [in/mm]
Overall dimensions
H [in/mm]

D [in/mm]
Draw out
W 3p [in/mm]

W 4p - 4p FS [in/mm]

Fixed 3p / 4p / 4p FS [lbs/Kg]
Weight
Draw out 3p / 4p / 4p FS [lbs/Kg]

ABB SACE Emax 2 for UL1066

[Iu]
Mechanical and electrical life with regular ordinary
[Nr.cycles x 1000]
maintenance prescribed by the manufacturer
Frequency [Cycles/Hour]

508 V [Nr.cycles x 1000]

Electrical life 635 V [Nr.cycles x 1000]

Frequency [Cycles/Hour]
ELEC TRIC AL CHAR AC TERISTIC S 15

E1.2 E2.2 E4.2 E6.2

B-A N-A S-A B-A N-A S-A H-A V-A S-A H-A V-A L-A*** H-A V-A L-A***

800 800 250 1600 1600 800 800 250 2500 2500 800 800 4000 4000 4000

1200 1200 400 2000 1200 1200 400 3200 3200 1600 1600 5000 5000 5000

800 1600 1600 800 3600 ** 3600** 2000 2000 6000* 6000* 6000*

1200 2000 2000 1200 2500 2500

1600 1250 1600 3200 3200

1600 2000 3600** 3600**

100 100 100 100 100 100 100 100 100 100 100 100 50-100 50-100 50-100

42 50 65 42 50 65 85 100 65 85 100 125 85 100 150

42 50 65 42 50 65 85 100 65 85 100 125 85 100 150

42 42 42 42 50 65 85 85 65 85 100 100 85 100 100

42 50 50 42 50 65 85 85 65 85 100 100 85 100 100

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

25 25 25 25 25 25 25 25 25 25 25 25 25 25 25

11.65 / 296 14.61/371 14.61/371 14.61/371

7.20 / 183 10.63/270 10.63/270 10.63/270

8.27 / 210 10.87/276 15.12/384 30.00/762

11.02 / 280 14.41/366 20.08/510 34.96/888 - 39.92/1014

14.33 / 363.5 16.73/425 16.73/425 16.73/425

11.06 / 281 15.47/393 15.47/393 15.47/393

10.94 / 278 12.48/317 16.73/425 31.61/803

13.70 / 348 407/16.02 21.69/551 36.57/929 - 42.09/1069

* Only Drawout and 3 poles. Version not yet available, please contact ABB.

** Only Fixed.

*** Version not yet available, please contact ABB.

E1.2 E2.2 E4.2 E6.2

< 800 800 1200 < 1600 1600 2000 <2500 2500 3200 3600 4000 5000

20 20 20 25 25 25 20 20 20 15 12 12

60 60 60 60 60 60 60 60 60 60 60 60

8 8 7 15 12 10 10 8 7 5 4 3

8 8 6,5 15 10 8 10 8 7 4 4 2

30 30 30 30 30 30 20 20 20 20 10 10
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ABB SACE
A division of ABB S.p.A.
L.V. Breakers
Via Pescaria 5,
24123 Bergamo - Italy
Phone: +39 035 395.111
Fax: +39 035 395.306-433

abb.com/lowvoltage
1SDC200039B0202 REVB 07.2018

© Copyright 2017 ABB. All rights reserved.


Specifications subject to change without notice.

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