TRAINING MAPUTO-

MOZAMBIQUE
22 - 24 AUGUST
2022
Reliability and
Maintenance Best
Practices Masterclass

YOUR COURSE GWIJI

Adam Lea-Bischinger
Eur Eng CEng CMgr MEng MEI MIAM CMRP
CRL MCMI CAMA

KEY TOPICS
Asset Management, Standards, Policies and Stakeholders Leadership, Organization, and Skills

Capital Projects Excellence

Equipment Reliability
Equipment (Asset) Reliability Manufacturing Process Reliability

Key Performance Indicators, Business Materials Management

Goals and Reliability Goals
 Course overview and objectives
The course is a 3- day interactive training course aimed at giving trainees an overview of the
fundamental pillars of Reliability and Maintenance, as defined by the Society of Maintenance and
Reliability Professionals.
Separately from the course, an examination for the SMRP certification of the Certified Maintenance and
Reliability Professional test will be organized right after the conclusion of the course.
Each course module covers one of the 5 pillars of a Reliable Manufacturing Organization, as defined by
the Society of Maintenance and Reliability Professionals (SMRP) body of knowledge for the CMRP
certification.
For individuals that are new to the world of Reliability and Maintenance, the course will provide an
overview of aspects to master. For individuals aiming to take the CMRP test, the course will provide a
refresher prior to the separate test session.
The Certified Maintenance and Reliability Professional (CMRP) program is the primary certification
program for, the skills, knowledge, and abilities of Maintenance and Reliability Professionals. Assessing
more than just textbook knowledge, the exam tests and validates the skills and abilities of maintenance
and reliability professionals according to the objective Body of Knowledge.
The areas examined are:
Business and Management
Covering how to translate business goals into maintenance and reliability goals that support an
organization’s business results.
Equipment Reliability
Assessing capabilities of equipment and processes used to select and apply the most appropriate
maintenance practices to ensure a safe and cost-effective delivery.
Manufacturing Process Reliability
Applying proven, current methods and new data-driven analytical technologies to support optimum
manufacturing process.
Organization and Leadership
of the maintenance and reliability staff as the most qualified and best assigned to achieve the
maintenance
and reliability organizational goals.
Work Management
Focusing on the skills used to get maintenance and reliability work done, including: planning and
scheduling, quality assurance and store inventory management.
The CMRP program is the only certification program of its kind accredited by the American
National Standards Institute (ANSI).

How the course will be conducted

This course is an active exchange between attendees and the instructor, using actual
examples and exercises that are directly applicable to the body of knowledge.
Approximately 45% of time is spent on the core instructional presentation.
Approximately 55% of the time is spent on exercises, discussions and direct application
examples.

The instructor and participants have an ongoing dialogue to ensure that concepts and
methods taught are retained and can be put into use by the participants.

@ [email protected] +254 786 157 892

www.gwijiafrica.com +254 725 373 313
 Meet your course Gwiji
Adam Lea-Bischinger
Eur Eng CEng CMgr MEng MEI MIAM
CMRP CRL MCMI CAMA

Adam is chartered engineer, skilled in asset management with experience of major capital
projects globally. His main area of focus is on asset management of all facilities across the
value chain. He has held both engineering and management consultant roles in oil majors and
consultancies as well as having held P+L responsibility for major projects and focused on
combining both technical and tactical responsibilities, building and maintaining a cohesive
team, and delivering value to the customers. Adam is currently the global principal consultant
for total reliability, leading a group of maintenance and reliability professionals, providing
technical and leadership consultancy services to asset intensive industries. Providing training,
coaching, teaching services to multinational organizations working in power generation,
water, oil and gas, pharmaceuticals, and manufacturing.
Organizations that have benefited from Adam's experience.

• ADNOC • Kazakhstan oil company • ABB • Siemens • Alcoa • SABIC • SNC Lavalin • Pfizer •
Astrazenca • Anglian water • Kuwait Danish dairy • Kuwait national oil • Saudi Arabia railway •
Shell • BP. Mimosa Mines (Zimbabwe). Exxon. Anadarko among others.

WHO SHOULD ATTEND

These include Superintendents, Managers, Supervisors, Team Leaders, Heads of Department,

Engineers, Foreman, Planners, Directors of the following departments:
• Maintenance • Mechanical • Preventive Maintenance • Manufacturing • Predictive
Maintenance• Production • Reliability • Process • Control • Instrumentation • Engineering •
Operations • Plant • Transmission • Automation • Inspection • Physical Asset

Course Agenda (Day 1- Day 3)

8:00 Registration

and Breakfast
8:30 Start of the Morning Session
10:00 – 10:20 Break
10:20 – 12:00 Morning Session Continues
12:00 Lunch
13:00 Start of the Afternoon Session
15:00 – 15:15 Break
15:15 – 16:00 Afternoon Session Continues
16:00 – 16:30 Review
16:30 Finish of Day / Course

@ [email protected] +254 786 157 892

+254 725 373 313
www.gwijiafrica.com
 Introduction and Welcome

Asset Management, Standards, Policies and Stakeholders

Standards, Information Guides, and Benchmarking

Asset Management Policies
Stakeholders

Key Performance Indicators, Business Goals and Reliability Goals

Key Performance Indicators

Performance Measurements
What is Manufacturing Reliability
Process Reliability
Design Reliability
Maintenance Reliability

Leadership, Organization, and Skills

Developing Teams
Organizational Structure
Roles and Responsibilities
Reward Structure
Skills Development and Training
Leaders and Managers
Change Management in Practice

@ [email protected] +254 786 157 892

www.gwijiafrica.com +254 725 373 313
 Equipment Reliability
Inherent Reliability and Best Attainable
Installation Practices and Precision Maintenance
Calculating Reliability
Analyzing Reliability
Identifying Where to Focus
MTBF, MTTR, MTBM, Weibull
Strategies that reduce downtime
Preventive Maintenance Strategies
Predictive Maintenance
Manufacturing Process Reliability
Reliability of Processes versus Equipment
Solving Reliability Issues
Lean approach to problem-solving
Bottleneck analysis and Theory of Constraints
Other Process Improvement Methods and Root Cause Analysis
Materials Management
Procurement
Logistics
Warehousing Practices
Leadtime’s/Re-Order Points, and Economic Order Quantity
Kitting
Staging

[email protected]
+254 786 157 892
www.gwijiafrica.com +254 725 373 313
CONT.
Manufacturing Reliability
What is Manufacturing Reliability
Process Reliability
Design Reliability
Maintenance Reliability
Maintenance Management Best Practices
Safety in Focus
Individual exercises

Management and Business

Overview
Performance Measurements
Change Management Theory
Key Performance Indicators

Group exercise

Individual exercises

@ [email protected] +254 786 157 892

www.gwijiafrica.com +254 725 373 313
 Equipment (Asset) Reliability
Identifying Where to Focus
MTBF, MTTR, MTBM, Weibull
Strategies that reduce downtime
Preventive Maintenance Strategies
Predictive Maintenance
Individual exercises

Capital Projects Excellence

Difference between the Capital Projects Role and the Operations and Maintenance Role
Navigating possible conflicts with Operations and Maintenance Life Cycle Cost
Optimizing Life Cycle Profitability

Work Management
Identification of Work
Prioritization
Planning
Scheduling
Supervising
Executing
Closing Out and Analyzing
Support Processes – Technical Databases and Storerooms

Individual exercises

Course Review

Individual exercises

@[email protected]
+254 786 157 892
www.gwijiafrica.com +254 725 373 313
This course is available as a public and in-house and is delivered as a FACE-
TO-FACE clasroom style or as a LVT- Live Virtual Training.

$ 2,470 PER PERSON * THIS INCLUDES SMRP

MEMBERSHIP,EXAMS & CMRP CERTIFICATION*

$2,000 PER PERSON *THIS EXCLUDES EXAM AND

CERTIFICATION*

@ [email protected] +254 786 157 892

+254 725 373 313
www.gwijiafrica.com