J.

MURUGESAN
Mobile: 09842450757
E-Mail: [email protected]

ASSIGNMENTS

Snapshot

A Diploma in Mechanical Engineer with 20 years experience in the Maintenance , Fabrication&

Erection operations in chemical process field

The competency matrix includes:

Maintenance Process Management Process Improvement

Resource Optimization Quality Assurance Staff Motivation

Spare Parts Management Capacity Enhancement Training &Development

Cost Reduction Team Management

Proven talent in coordinating projects/ program for reducing maintenance overtime enhanced system
reliability during major system disruptions and reduced outage times. Ability to design and
successfully implement cost-savings and service-improving procedures. Exposure in working on fully
mechanical and sterile equipments. Skilled in system Planning, Preventive maintenance, budget
management and designing standardized procedures and training programs. A keen learner with a
flair for adopting emerging trends and addressing industry requirements to achieve organisational
objectives. Excellent communication & relationship management skills with demonstrated abilities in
mentoring motivated teams.

CORE COMPETENCIES

Maintenance, Fabrication & Erection Operations:

 Establishing system and processes for improving the productivity and efficiency of the plant.
 Planning and effecting preventive maintenance schedules of various Equipment’s and Machineries to
decrease Breakdown time and increase equipment reliability.
 Identifying areas of obstruction/ breakdowns and taking steps to rectify the equipment’s through
application of trouble shooting tools.
 Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial
reduction in O&M Expenditures and work within the budget.
 Comparing the technical parameters and operating cost of machines.
 Quality Control/ Assurance:

 Ensuring adherence to quality standards and maintaining all related documents.ISO 9001/140001
(Sop Equipments qualification etc.)
 Identifying areas of quality failures and taking steps to rectify the system.
 Practicing quality standards with key emphasis on improving quality.

Man Management:

 Leading/ motivating teams ensuring their career development and positive contribution to the
company.
 Imparting training to various personnel’s, thereby ensuring optimum performance.
 Determining the manpower requirement in accordance with the manpower rationalization and
production norms. Solving the dispute/ negotiation of the work force with firm.

Employment Profile:

Chemplast Sanmar Ltd, Hosur,

Designation: Executive (Mechanical )
Duration: October 2009 to October 2021

Indfrag Limited,Hosur,
Designation: Maintenance Engineer (Mechanical)
Duration: 1.6 years

Ram Mos-Quit Repellent Products,Hosur(krishnagiri)

Designation: :Maintenance Engineer (Mechanical)
Duration: 8 Years

Mahem Engineering Pvt Limited,Hosur,

Designation: DME Trainee and CNC Operator,
Duration: 1995 to 2000

Recent Achievements,

 Performance Award 2011.

 Performance Award 2013

 Performance Award 2015

 Performance Award 2019

 Long service award – 10 years

 Brown field project intime completion.(285 lacs)

 Major Modification works in time completion,

 Tools box training in Fabrication team & fitters level.

Other Skills.
 Manpower planning for maintenance job.

 Erection and commissioning of equipment’s as a part of change over activity.

 Indent preparation and inventory control of equipment & spares.

 Energy Saving initiatives and implementation.

 Project monitoring and control. Fabrication ,Erection ,Commissioning of

process equipment’s and utility equipment’s.

 Handling & monitoring of civil Projects like building construction and etc..

Erection related Equipments Handled:

Rotary Equipments:

 Centrifugal pumps of various make, Johnson, Chemflow, Antico, Fluorine, Raje Dia,
capacity up to 150 m3/hr,

 Air Operated Diaphragm pump, Gear pump, Multi stage pump,

 Air Compressors of various make, (Reciprocating)

 Stainless steel Reactors of various make Capacity up to 8 KL,

 Glass Line Reactors of various make Capacity up to 8 KL,(GMM,Nile etc)

 Centrifuges, (Top lid & Bottom Discharge with VFD,) Hallar Coated, SS, up to 36”

 Vacuum Pump (oil ring, water ring, dry vacuum pump)

 Blowers (Centrifugal) and Compressors Reciprocating

 Rotary Cone Vacuum Drier, RPVD, Crystallizer, Tray Drier,

 Air Handling Unit, HVAC Systems,

 Multimill, Pulverisers, Shieve Shakers, Vibro Separators, Cyclone Separator

 Gear boxes of various makes.

 Ribbon Blendor,

 All Kind of Drives (Belt,Coupling,Tyre,Flange,Gear,)

Stationery Equipments

 Dust collectors, Distillation Column.

 Storage Vessel (SS, MS, HDPE), under ground sumps.

 Scrubbers System, Ejector System.

 Tray Drier, Recivers,

  Fluidized bed drier.

 Heat Recovery units (Economiser, Air Pre Heater, and Water Preheater)

 Oil Preheater (Steam Heated & Electrical Heated)

 Hot Air Oven, Expansion Valves’.

 Electrical Hoist, Lift.

 Nutsche Filter (Poly propylene, Stainless steel)

 Weighing scales,(Manual & Electronic)

 Condenser & Heat Exchanger (SS,Glass,MS,Graphite)

 Steam Trap, Moisture Trap, Under atmospheric &pressure

 Steam Pressure Regulating Station.

 Nitrogen pressure regulation station.

Utilitie
 60TR Temp -10 deg c with brine calcium chloride. (VOLTAS)

 120TR Temp – 7deg c with water(VOLTAS)

 Cooling tower of various make (paharpur, united cooling systems etc)

 Instrument Air, Breathing Air Generators (Ingersoll-Rand & Chicago make)

Others :
 Ultra Filtration, Dosing Systems,
 To carried out All Major Modification and project work.
 SAP Working atmosphere for purchase related activities
 Accountable for ISO 9000, ISO 14000, 5S, activities.
 Critical Area Parameters Maintaining and monitoring
 Pilot plant Equipment’s handling and erection.
 R & D Equipment’s handling (Fume Hood, Rotavapor’s, Magnetic Stirrers etc)
 Accountable for ISO 9000, ISO 14000, 5S, activity
 Storage Tank yard, Regulations (Dike Wall, Dike valve etc).
Safety Skills 

 Good knowledge about safety procedures

 Handling all types of fire hydrants

 Conversant with the usage of various types of extinguishers

 Undergone fire fighting by Mock drill

 Member of safety committee. (13 years)

Academic Credentials:

 Diploma (Mechanical) : From AL-Ameen institute Technology-1994

 Computer Skill : SAP And MS Office, MS-Excel, and PPT.

Personal Details:

Date of Birth : 31.07.1975

Address : No-38/2 Krishnappa colony,

Near Railway station,
Hosur-635109

Languages Known : English, Tamil, Telugu and Malayalam,

Sex : Male

Marital status : Married

Nationality : Indian

Religion : Hindu