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Introduction To Tool Design

The document provides an overview of tool design. It discusses the goals of tool design which are to reduce costs, increase production rates, and maintain quality. It also lists some common tool types like cutting tools, jigs, fixtures, molds, and dies. The design process involves defining problems and requirements, developing ideas, evaluating alternatives, and implementing and evaluating the final design. Requirements include functions, precision, costs, safety, and adaptability. Economics of design like break even points and economic lot sizes are also covered. Finally, considerations for tooling drawings, layout, tolerances, and safety are discussed.

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Bagus Bramantya bagusbramantya.2019
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113 views24 pages

Introduction To Tool Design

The document provides an overview of tool design. It discusses the goals of tool design which are to reduce costs, increase production rates, and maintain quality. It also lists some common tool types like cutting tools, jigs, fixtures, molds, and dies. The design process involves defining problems and requirements, developing ideas, evaluating alternatives, and implementing and evaluating the final design. Requirements include functions, precision, costs, safety, and adaptability. Economics of design like break even points and economic lot sizes are also covered. Finally, considerations for tooling drawings, layout, tolerances, and safety are discussed.

Uploaded by

Bagus Bramantya bagusbramantya.2019
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Introduction

to Tool
Design

Lecture Video
Tujuan Tool
● Reduce overall cost to manufacture a
product
● Increase production rate
● Maintain/improve quality
● Reduce cost of tooling (cost effective)
○ Remember: Cheap tools might not reduce cost
● Design safe and easy to use tools
Prerequisites:
Lingkup pengetahuan... CAD, Statics, Strengths of Materials &
Manufacturing Processes

● Cutting tools, tool holders, cutting fluids


● Machine tools
● Jigs and fixtures
● Gages and measuring instruments
● Dies for sheet-metal cutting and forming
● Dies for forging, upsetting, cold finishing, and extrusion
● Molds for plastics manufacturing
● Fixtures and accessories for welding, riveting, and
mechanical fastening
The Design Process
● Statement of the problem
○ Scope (apa yang dapat diubah?)
○ Assumptions
● Analysis of requirements (constraints [tolerance, environment])
● Development of initial ideas - Informed Creativity
● Evaluate design alternatives
● Development & Finalization of design ideas
○ Iteration & finalization
● Implement
● Evaluate
Requirements
● Functions
● Precision
● Environment
● Costs
● Lead time
● Safety
● Adaptability, compatibility, standardization
● Working life
Economics of Design
● Berpikir ramping (simple, mudah)
● Menggabungkan berbagai operasi
● Membandingkan berbagai biaya proses
○ Break even point (1-1)
○ Total unit cost for a particular method (1-2a)
○ Break even point, W&S method (1-3)
○ Economic Lot Size (1-4)
Total Unit Cost
Break Even Point
Economic Lot Size

What about SMED, Lean techniques?


Economic Lot Size (simplified)
Cutting tools

http://www.heinemannsaw.com/assets/pdf/US3576200.pdf
Typical Tooling Example
Press tooling
Molds
Workholding & Inspection Tools
Toolmaker’s tools

1-2-3 setup and tri blocks


Sine plates & vises
Spin & index fixtures
Planer gages See Suburban Tool’s
product listing for reference
Bench centers
Measuring instruments
Tooling Drawings
Tooling Drawings
Tooling Drawings
● Do not crowd views
● Analyze each cut
● Use standard values
● Use only the views necessary to define the part
● Realistic, thoughtful tolerances
● Shaft easier to change than hole
● Use stock sizes if possible
● Notes may be necessary
Tooling Layout
● Lay out the part (separate by layer)
● Lay out cutting tools and holders
● Indicate locating requirements
● 3-2-1 locating planes
● Indicate clamping requirements
● Use full scale if possible
● Indicate standard fixture parts
● Identify each item with balloons and leaders
Tolerances
Is this part exactly
One half inch in
diameter?
Tooling Precision (See Dwg)
NX Progressive Die Wizard
NX Injection Mold Wizard
Safety
● Design out hazards if possible
● Always break sharp edges
● Rigidity
● Make drill jigs large enough to hold without spinning
● Use guards if possible
● Punch Presses
● Limit Switches, Shear Pins
● Feed Mechanisms
● Electrical Equipment
● Lockout provisions
● Other Provisions

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