Mathematical Model and Characterization of The Transient Behavior of A PEM Fuel Cell
Mathematical Model and Characterization of The Transient Behavior of A PEM Fuel Cell
5, SEPTEMBER 2004
Abstract—Modeling of fuel cells is getting more and more im- ature, gas flows, pressure, and humidity. Each of them has a
portant as powerful fuel cell stacks are getting available and have strong influence on the behavior of the cell, especially on its
to be integrated into power systems. In this paper, the governing internal humidity conditions. An inappropriate setting of these
equations of the transient behavior of a proton exchange mem-
brane fuel cell are presented. They show the influence of the op- conditions can not only lower the performances and efficiency
erating conditions and the current density on internal parameters, of the fuel cell but can even lead to an irreversible degradation
especially the ohmic resistance. of internal parts as the catalysts or the membrane.
A method and specially designed electronic load are presented The measurement of the internal resistance of the fuel cell is a
for in-situ membrane resistance measurements. This resistance is
good indicator for correct operation. This is due to the strong de-
plotted in transient operation during parameter changes and cur-
rent variations. The results are compared to the simulated values pendence between the ionic conductivity of the membrane and
to explain the internal phenomena of the fuel cell. Special atten- its water content. In this work, a correlation between the ohmic
tion is given to the water management, one of the most important resistance and the electrode behavior is shown to demonstrate
challenges in low temperature fuel cell operation where drying or the influence of humidity conditions on the general humidity
flooding can decrease the performance or even lead to destruction.
state of the fuel cell.
Index Terms—Fuel cell, proton exchange membrane (PEM).
II. STATE OF THE ART
I. INTRODUCTION Hydrogen PEM fuel cells transform chemical energy into
electrical and thermal energy by the simple chemical reaction
F UEL CELLS currently attract the interest of more and more
engineers, as shown by a growing number of firms in-
vesting in research and development around this chemical re- (1)
actor, allowing production of electrical energy from hydrogen
or other fuels with high efficiency and low emission. Impor- In order to get an electric current out of this reaction, hydrogen
tant progress has been made in optimization of materials and oxidation and oxygen reduction are separated by a membrane,
catalysts for increased lifetime and efficiency as well as lower which is conducting protons from the anode to the cathode side.
weight and volume. The possible fields of use cover stationary, The semi reactions on both electrodes are
mobile and portable applications.
The use of fuel cells in electric circuits needs an under- anode
standing of internal effects for an efficient control of the system
cathode (2)
as well as an understanding of dynamic behavior in order to
design the entire energy production unit with fuel cells, con-
verters, and storage units. Especially in vehicle applications, the While the protons are transported through the membrane, elec-
power demand is rapidly changing during typical load cycles trons are carried by an electric circuit in which their energy can
including acceleration and breaking periods. To find the best be used. An energy balance shows that the electrical efficiency
suited fuel cell power train, it is necessary to know what kind of the fuel cell is about 50%. The thermodynamic (reversible)
of load changes the fuel cell is able to deliver. This information output voltage of one cell can be calculated from Gibb’s free
is necessary for the design of the energy storage unit needed to energy and its value is for a standard operating point
cover the power peaks and maybe to recover breaking energy.
The optimized operation of a fuel cell needs the control of V (3)
F
a great number of conditions, which are imposed by external
pumps, valves or compressors. The most important are temper- In a real fuel cell, one cell can provide a voltage between 0.5
and 0.8 V, due to voltage losses which will be discussed later
Manuscript received July 6, 2003; revised June 3, 2004. Recommended by on. Several cells are usually connected in series, forming a stack.
Associate Editor E. Santi. Anyway, the gas supply is provided in parallel. Existing fuel cell
The authors are with the Institut National Polytechnique de Lorraine, stacks have up to 100 single cells providing a voltage of about
Vandoeuvre-les-Nancy 54516, France (e-mail: [email protected]
nancy.fr). 60 V. For heat evacuation, an external cooling system is needed.
Digital Object Identifier 10.1109/TPEL.2004.833449 This heat can be used to provide cogeneration heating energy.
0885-8993/04$20.00 © 2004 IEEE
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FRIEDE et al.: TRANSIENT BEHAVIOR OF A PEM FUEL CELL 1235
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1236 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 19, NO. 5, SEPTEMBER 2004
(9)
Fig. 2. Humidity conditions of the electrode.
C. Electrodes F F
The electrodes are made of platinum particles which are de- (11)
posited within a carbon support on the membrane surface. As F
a result of membrane porosity, the particles are introduced into
the membrane material. For the reaction, a small water film is The electrochemical potential is linked to the water content
necessary to ensure proton transport in the membrane while too which is defined as the ratio between water molecules and
much water can constrict the pores so that gas supply is not suf- groups in the membrane by the following equations:
ficient any more (Fig. 2) [1]. In the present model, the diffusion
F
through the water layer is described by Fick’s law [13], written
here for partial pressure
(8) (12)
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FRIEDE et al.: TRANSIENT BEHAVIOR OF A PEM FUEL CELL 1237
TABLE I
NUMERICAL PARAMETER VALUES AT 55 C, 10 Pa, AND = 7
(13)
conditions, their dependency on temperature, pressure, and
Knowing the humidity distribution and the proton flow using humidity are given in [18].
(10), the equations can be solved to determine the water flow
as well as the electric potential which gives the voltage IV. EXPERIMENTAL RESULTS
drop over the membrane.
In contrast to other approaches which determine the resis- A. Test Bench
tance directly from a correlation [13]–[15], our model can deter- The considered fuel cell is a 500 W PEMFC stack installed
mine the water flow through the membrane. In addition to that, in a test bench provided with systems for gas supply and con-
a different humidity of anode and cathode can be taken into ac- trol (Fig. 3). Air is supplied from an oil-free compressor through
count which is important as flooding can take place at one elec- a humidification unit, and pure dry hydrogen from cylinders. A
trode while the other one dries up. cooling system imposes a constant stack temperature by heating
or cooling of the water circuit. A programmable controlling unit
E. Numerical Solution contains all necessary control functions such as reference set-
Each layer is divided into several elements following the ting, and measurement conditioning, and safety shutdown. The
axis. For each element, a number of state values are given as ini- test bench as well as the fuel cell have been delivered by ZSW,
tial conditions as there are partial pressures in the gas diffusion Ulm, Germany. The characteristics of the fuel cell are: 23 cells,
and reactive layer and water content in the membrane. The time active area of 100 cm , every bipolar plate water cooled.
derivative of each state vector is calculated using the above cited An electric load has been constructed locally. It is able to im-
equations. The result is integrated using a Matlab Simulink code. pose a constant current to the fuel cell as well as all kinds of
Between the different layers, continuous flow and pressure harmonics. This is especially important for diagnostic tasks by
is assumed, adjacent layers exchange a partial pressure vector methods like impedance spectroscopy which make it possible to
(from the channel to the membrane side) against a molar estimate parameters which are not simply accessible by dc mea-
flow vector (from the membrane side to the channels). To get surement at the stack terminals. The use of the linear operating
bounding conditions for the membrane water content, sorption point of a metal oxide semiconductor (MOS) transistor allows
terms are used as described in [4], [16], [17]. They give the a current source behavior of the load (Fig. 4). It follows current
water content of the membrane as a function of the water partial references of up to 2 kHz [19].
pressure in the surrounding gas. Two National Instruments data acquisition cards allow data
The numerical values for the above mentioned variables are logging and treatment while the measurement PC can impose
given in Table I. The values are given for typical operation the electrical current forms and gas flows automatically [20].
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1238 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 19, NO. 5, SEPTEMBER 2004
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1240 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 19, NO. 5, SEPTEMBER 2004
Fig. 12. Evolution of the membrane water content as a function of time and
position (x = 0 at the anode side) for the curve at 55 C in Fig. 11.
V. CONCLUSION
A. Measurements
The presented measurements show that operating conditions
Fig. 10. Measurement of voltage and ohmic resistance while humidifier shunt have a very strong influence on the electrical output of a fuel
was opened and closed again. Measurement conditions: current 30 A (0.3 A cell. Two major phenomena have been described and experi-
cm ), stack temperature see legend, humidifier temperature stack temperature mentally distinguished: the humidity of the membrane and the
0 10 C, H /air utilization 50/25%, atmospheric pressure.
flooding and dry out of the electrodes. The effects on the mem-
brane have a time constant of several seconds and can be ob-
The one dimensional model uses a subdivision of the axes served by a measurement of the ohmic resistance of the fuel cell.
which is defined perpendicular to the membrane surface. The Higher time constants can be seen for the flooding of the cell,
water content of each element can be visualized as done in especially due to liquid water accumulation in the electrodes.
Fig. 12 for the simulation of the shunted humidifier at 55 C. These time constants can reach several minutes which has to be
It can be seen that the anode side, which is initially at a low hu- considered when planning an efficient control system. All op-
midity level, is less affected by the change in the air humidity as eration conditions as temperature, pressure and gas flows have
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FRIEDE et al.: TRANSIENT BEHAVIOR OF A PEM FUEL CELL 1241
an effect on the humidity conditions of the fuel cell and their [10] M. D. Lukas, K. Y. Lee, H. Ghezel-Ayagh, S. G. Abens, and M. C. Cervi,
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Wolfgang Friede (M’00) born in Bretten, Germany,
fluence on the values, too. A membrane embedded in the fuel on February 24, 1975. He received the B.S. degree
cell behaves different from an isolated membrane, so the values in electrical engineering from the University of Karl-
of published material parameters can not always be applied to sruhe, Germany, in 2000, the M.S. degree in electrical
engineering from the Ecole Nationale Supérieure des
a fuel cell. The parameters with the biggest influence on the re- Ingénieurs Electriciens de Grenoble, France, in 2000,
sult are those describing the membrane humidity: the sorption and the Ph.D. degree from the National Polytechnic
terms giving the boundary conditions for the water content in Institute of Lorraine, Vandoeuvre-les-Nancy, France,
the membrane and the water diffusion coefficient in the mem- in 2003.
Currently, he works with ENKAT (a division of
brane. Given this difficulties in finding parameter values, the Hydrogenics Corporation), Gelsenkirchen, Germany.
presented curves give a good contribution to the understanding
and description of the internal fuel cell behavior. Stéphane Raël received the M.S. degree in electrical
engineering from the Ecole Nationale Supérieure
des Ingénieurs Electriciens de Grenoble, Grenoble,
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