OCG Doc.

No: PNG2104-P-DW-201AB

OCEANERGY GASES SDN BHD Rev : 0

th
Date: 16 March 2022

EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21,

SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

DOCUMENT TITLE:
ACTUAL HDD 1 PROFILE
CH 5.00 TO CH 137.00

OGSB GMDSB
Rev Date Status
Prepared By Checked By Checked By Approved By

0 16/03/2022 For Approval MFMF TWW/ CYH

EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

TABLE OF CONTENT

1.0 INTRODUCTION
1.1 BRIEF OF WORK
1.2 BRIEF OF SUBMISSION

2.0 AS BUILT PILOTING RECORD

3.0 AS BUILT PILOTING PROFILE DATA

3.1 AS BUILT PIPELINE DATA/PROPERTIES
3.2 AS BUILT CURVATURE DATA

4.0 CALCULATIONS
4.1 MAXIMUM DEPTH FROM ENTRY TO HORIZONTAL PITCH
4.2 MINIMUM HORIZONTAL LENGTH FROM ENTRY TO HORIZONTAL PITCH
4.3 MAXIMUM DEPTH FROM HORIZONTAL PITCH TO EXIT
4.4 MINIMUM HORIZONTAL LENGTH FROM HORIZONTAL PITCH TO EXIT

5.0 CONCLUSION OF AS BUILT PILOTING PROFILE

6.0 ATTACHMENT

- AS BUILT PROFILE DRAWING

OCEANERGY GASES SDN BHD

 EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

1.0 INTRODUCTION

This document is prepared submitted to Gas Malaysia Distibution Sdn. Bhd. (GMD)'s reviewal and
approval in order to undertake Horizontal Directional Drilling (HDD)'s piloting work for the gas pipeline
construction crossing PLUS highway KM155.90, Sungai Bakap, Pulau Pinang

1.1 BRIEF OF WORK

This as built HDD design is prepared for NPS 8" steel feeder line from CH 5.00 to CH 125.00
due to PLUS Highway Crossing at KM 155.90

1.2 BRIEF OF SUBMISSION

This submission briefly outline the following:

i. As Built Piloting Record

ii. As Built Piloting Profile Data
iii. As Built Curvature Data
iv. Calculations
v. As Built Profile Drawing

The objective of this submission is to:

i. Obtain approval from GMD for piloting work based on minimum bending radius of 1000D
for pipe size less than 400mm, as recommended by DCA "Horizontal Directional Drilling -
Technical Guidelines, Drilling Contractor Association , (2001).

ii. Calculate and analyse the As Built Maximum Depth, Dmax1 and max2 and Minimum Horizontal
Length, L1 and 2 based on the As Built piloting profile and shall conform to acceptance criteria.
of minimum bending radius of 1000 x Diameter (1000D).

The acceptance criteria of the As Built piloting profile shall conform to the followings:

i. The As Built Maximum Depth, Dmax1 and max2 shall same or less than the
Maximum Depth, Dmax1 and Max2 based on the Minimum Bending Radius, Rmin.

ii. The As Built Minimum Horizontal Length, L1 and 2 shall same or more than the
Minimum Horizontal Length, Lmin1 and min2

OCEANERGY GASES SDN BHD

 EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

2.0 AS BUILT PILOTING RECORD

ROD LENGTH = 3.00 m ENTRY ANGLE = -20 %

CHAINAGE = CH 5.00 TO CH 137.00 HDD LENGTH= 130.47 m
ROD PITCH CURVATURE HORIZONTAL PIPE DEPTH EXISTING PIPE DEPTH PIPE INVERT PIPE DEPTH
NO. LENGTH LENGTH FROM EGL GROUND LEVEL FROM ENTRY LEVEL FROM EXIT
(%) (m) (m) (m) (m FROM MSL) LEVEL (m) (m FROM MSL) LEVEL (m)
1 -20 0.00 0.00 0.50 1.60 0.00 1.10 -0.60
2 -20 3.00 2.97 1.10 1.61 0.60 0.50 0.00
3 -20 6.00 5.95 1.70 1.61 1.20 -0.10 0.60
4 -19 9.00 8.93 2.26 1.61 1.76 -0.66 1.16
5 -18 12.00 11.93 2.80 1.61 2.30 -1.20 1.70
6 -17 15.00 14.93 3.42 1.61 2.92 -1.82 2.32
7 -16 18.00 17.91 3.77 1.61 3.27 -2.17 2.67
8 -15 21.00 20.91 4.39 1.60 3.89 -2.79 3.29
9 -14 24.00 23.91 4.75 1.60 4.25 -3.15 3.65
10 -12 27.00 26.89 5.10 1.59 4.60 -3.50 4.00
11 -10 30.00 29.88 5.05 1.59 4.55 -3.45 3.95
12 -8 33.00 32.85 5.44 1.59 4.94 -3.84 4.34
13 -6 36.00 35.80 5.62 1.59 5.12 -4.02 4.52
14 -4 39.00 38.75 5.70 1.59 5.20 -4.10 4.60
15 -3 42.00 41.70 5.79 1.60 5.29 -4.19 4.69
16 -2 45.00 44.66 5.85 1.61 5.35 -4.25 4.75
17 -1 48.00 47.61 5.98 1.61 5.48 -4.38 4.88
18 0 51.00 50.61 6.00 1.62 5.50 -4.40 4.90
19 0 54.00 53.61 5.98 1.62 5.48 -4.38 4.88
20 0 57.00 56.61 5.92 1.63 5.42 -4.32 4.82
21 0 60.00 59.61 5.85 1.64 5.35 -4.25 4.75
22 2 63.00 62.56 5.66 1.63 5.16 -4.06 4.56
23 3 66.00 65.51 5.71 1.62 5.21 -4.11 4.61
24 4 69.00 68.47 5.45 1.62 4.95 -3.85 4.35
25 4 72.00 71.42 5.40 1.61 4.90 -3.80 4.30
26 5 75.00 74.37 5.14 1.60 4.64 -3.54 4.04
27 5 78.00 77.32 5.45 1.59 4.95 -3.85 4.35
28 5 81.00 80.28 5.76 1.58 5.26 -4.16 4.66
29 5 84.00 83.23 5.80 1.57 5.30 -4.20 4.70
30 6 87.00 86.18 5.60 1.56 5.10 -4.00 4.50
31 5 90.00 89.14 5.50 1.55 5.00 -3.90 4.40
32 6 93.00 92.09 5.40 1.53 4.90 -3.80 4.30
33 6 96.00 95.04 5.30 1.52 4.80 -3.70 4.20
34 7 99.00 97.99 5.20 1.51 4.70 -3.60 4.10
35 8 102.00 100.95 5.10 1.50 4.60 -3.50 4.00
36 9 105.00 103.90 5.00 1.49 4.50 -3.40 3.90
37 10 108.00 106.85 4.70 1.47 4.20 -3.10 3.60
38 11 111.00 109.80 4.50 1.44 4.00 -2.90 3.40
39 12 114.00 112.76 3.90 1.41 3.40 -2.30 2.80
40 13 117.00 115.71 3.50 1.36 3.00 -1.90 2.40
41 14 120.00 118.66 3.10 1.35 2.60 -1.50 2.00
42 15 123.00 121.61 2.60 1.33 2.10 -1.00 1.50
43 17 126.00 124.57 2.28 1.29 1.78 -0.68 1.18
44 18 129.00 127.52 1.70 1.27 1.20 -0.10 0.60
45 19 132.00 130.47 1.10 1.24 0.60 0.50 0.00

Depth From Pipe Entry MSL (m) to pitch 0% = 5.50 Depth From Pipe Exit MSL (m) to pitch 0% = 4.75

OCEANERGY GASES SDN BHD

 EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

3.0 AS BUILT PILOTING PROFILE DATA

Min Bending Radius,R1 Min Bending Radius,R2

R1-Dmax1 R2-Dmax2

Entry Ground Level Ref Level2 Exit Point

α2
Ref Level1 α1
Max Depth,Dmax1 Max Depth,Dmax2
α0

Horizontal Length,L1 Horizontal Horizontal Length,L2

Length,L0

Total Horizontal Length

3.1. AS BUILT PIPELINE DATA/PROPERTIES

Pipeline Material = Carbon Steel

Nominal Pipeline Size = 8 inch
Pipeline Wall Thickness = 5.60 mm
Pipeline Outer Diameter, Do = 219.1 mm
Pipeline Inner Diameter,Di = 207.9 mm
Pipeline Grade = API 5L X42
Pipeline Coating Type = 3 LPE

3.2 AS BUILT CURVATURE DATA

Horizontal Length,L1 = 50.61 m

Horizontal Length,L0 = 9.00 m
Horizontal Length,L2 = 70.86 m
Total Horizontal Length = 130.47 m

Entry Pitch % = -20 %

Exit Pitch % = 19 %

Entry Ground Level (from MSL) = 1.60 m

Entry Reference Level (from MSL) = 1.10 m
Pipe Depth from Ground Level = 0.50 m
Maximum Depth,Dmax1 = 5.50 m

Existing Ground Level (from MSL) = 1.24 m

Exit Reference Level (from MSL) = 0.50 m
Pipe Depth from Ground Level = 1.10 m
Maximum Depth,Dmax2 = 4.75 m

OCEANERGY GASES SDN BHD

 EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

4.0 CALCULATIONS

4.1 MAXIMUM DEPTH FROM ENTRY TO HORIZONTAL PITCH

Min Bending Radius,R1

R1-Dmax1

Entry Point Entry Reference Level1

α1 Ground Level
Maximum Depth,Dmax1
α0

Horizontal Length,L1

Minimum Bending Radius, Rmin = 1000 Do

Rmin = 219.10 m

Maximum Depth based on Minimum Bending Radius with Horizontal LengthL1 :Dmax1
→ Horizontal Length,L1 = 50.61 m
→ Rmin = 219.10 m

Hence, R1 -Dmax1 = √(Rmin)2 - (L1)2

= 213.17 m

Therefore, Dmax1 = Rmin - (R1 - Dmax1)

= 5.93 m

As Built Maximum Depth,Dmax1 = 5.50 m

Since, Dmax1 > Dmax1, maximum depth as built is ACCEPTABLE

OCEANERGY GASES SDN BHD

EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

4.2 MINIMUM HORIZONTAL LENGTH FROM ENTRY TO HORIZONTAL PITCH

Min Bending Radius,R1

R1-Dmax1

Entry Point Entry Reference Level1

α1 Ground Level
Maximum Depth,Dmax1
α0

Horizontal Length,L1

Minimum Bending Radius, Rmin = 1000 Do

Rmin = 219.10 m

Minimum Horizontal Length on Minimum Bending Radius with Maximum Depth,Dmax1: Lmin1
→ Maximum Depth,Dmax1 = 5.50 m
→ Rmin -Dmax1 = 213.60 m

Therefore, Lmin1 = √(RMin)2 - (RMin - Dmax1)2

= 48.78 m

As Built Horizontal Length,L1 = 50.61 m

Since, L1 > Lmin1, horizontal length As Built is ACCEPTABLE

OCEANERGY GASES SDN BHD

EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

4.3 MAXIMUM DEPTH FROM HORIZONTAL PITCH TO EXIT

Min Bending Radius,R2

R2-Dmax2

Entry Reference Level2 Exit Point

Ground Level α2

Max Depth,Dmax2
α0

Horizontal Length,L2

Minimum Bending Radius, Rmin = 1000 Do

Rmin = 219.10 m

Maximum Depth based on Minimum Bending Radius with Horizontal Length,L2 :Dmax
→ Horizontal Length,L2 = 70.86 m
→ Rmin = 219.10 m

Hence, R2 -Dmax2 = √(RMin)2 - (L2)2

= 207.32 m

Therefore, Dmax2 = RMin - (R2 - Dmax2)

= 11.78 m

As Built Maximum Depth,Dmax2 = 4.75 m

Since, Dmax2 > Dmax2, maximum depth As Built is ACCEPTABLE

OCEANERGY GASES SDN BHD

 EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

4.4 MINIMUM HORIZONTAL LENGTH FROM HORIZONTAL PITCH TO EXIT

Min Bending Radius,R2

R2-Dmax2

Entry Reference Level2 Exit Point

Ground Level α2

Max Depth,Dmax2
α0

Horizontal Length,L2

Minimum Bending Radius, Rmin = 1000 Do

Rmin = 219.10 m

Minimum Horizontal Length on Minimum Bending Radius with Maximum Depth, Lmin2
→ Maximum Depth,Dmax2 = 4.75 m
→ Rmin -Dmax2 = 214.35 m

Therefore, Lmin2 = √(RMin)2 - (RMin- Dmax2)2

= 45.37 m

As Built Horizontal Length, L2 = 70.86 m

Since, L2 > Lmin2, horizontal length As Built is ACCEPTABLE

5.0 CONCLUSION OF AS BUILT PILOTING PROFILE

Based on the calculation, all acceptance criteria are met.

OCEANERGY GASES SDN BHD

EPCC OF NGDS TO SUNGAI BAKAP FL STAGE 1/21, SUNGAI BAKAP INDUSTRIAL AREA, PULAU PINANG

6.0 ATTACHMENTS

OCEANERGY GASES SDN BHD

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ACTUAL HDD 1 ENTRY POINT

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PA83008

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LEGEND
LP MH
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00 TNB Power Cable 11KV
EP PM
GAS MALAYSIA DISTRIBUTION
SDN. BHD
TP S

VC No.5, Jalan Serendah 26/17,

MKS W Seksyen 26, 40732 SHAH ALAM,
H
GAS MALAYSIA Selangor Darul Ehsan
DISTRIBUTION
Tel No : 03 - 5101 4400
A Member of Gas Malaysia Berhad
TM BS Fax No : 03 - 5101-4599
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IWK 2.16
X X X X
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No. 11-21-1, Jln Jalil Perkasa 15,
TB
Aked Esplanad, 57000

X
TF EB Bukit Jalil, Kuala Lumpur

X
PH Tel: 03-8999 0005
Fax: 03-8999 0095
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G GS
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CCT
20%
MH TIME

5.10m

3.20m
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MKS W z z

LEGEND

TELECOM
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FIBRE OPTICS BY DIGI BUMI SOLUTIONS SURVEY CONSULTANT
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ROW ROW ROW ROW

BSC.(Hons) in LS,Sc.MSc.Surv.Sc.Ph.D
F.I.S.(M),M.A.A.L.S, Land Surveyor
Land Surveyor, Licensed under Act 458 (Revised 1991)