Schneider
Schneider
Schneider
EIO0000002305 07/2019
07/2019
EIO0000002305.04
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
document on any medium whatsoever without permission of Schneider Electric, given in writing. You also
agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2019 Schneider Electric. All rights reserved.
2 EIO0000002305 07/2019
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part I Servo Drive System Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 1 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Servo Drive Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drive / Motor References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 2 Document Navigator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Document Navigator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Part II Servo Drive System Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 3 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Conditions for UL 508C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Conditions for CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 4 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Servo Drive Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Servo Drive Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Servo Drive Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 Drive Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Single-Phase Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Three-Phase Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Inputs / Outputs Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 5 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Components and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Servo Motor Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Servo Motor Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.2 Motor Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Tightening Torque and Property Class of Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Overload Characteristics Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Encoder Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.3 BCH2MB Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
BCH2MB Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
BCH2MB Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
BCH2MB Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.4 BCH2LD Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
BCH2LD Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
BCH2LD Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
BCH2LD Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.5 BCH2∙F Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
BCH2∙F Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
BCH2∙F Characteristics Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
BCH2∙F Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.6 BCH2LH Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
BCH2LH Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
BCH2LH Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
BCH2LH Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
EIO0000002305 07/2019 3
5.7 BCH2∙M Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
BCH2∙M Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
BCH2∙M Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
BCH2∙M Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.8 BCH2∙R Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
BCH2∙R Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
BCH2∙R Characteristics Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
BCH2∙R Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 6 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Commissioning Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Connectors and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
External Mains Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DC Bus Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Application Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CANopen Connectors, Distributors, Terminating Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CANopen Cables with Open Cable Ends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Encoder Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Signal Cable for Safety Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
External Braking Resistors and Holding Brake Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Motor Protection Switches and Power Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Part III Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Chapter 7 Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
7.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
External Mains Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.2 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
7.3 Residual Current Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Residual Current Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
7.4 Common DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Common DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7.5 Safety Function STO (“Safe Torque Off”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Process Minimizing Risks Associated with the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Requirements for Using the Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Application Examples STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7.6 Rating the Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Rating the Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Internal Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
External Braking Resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
7.7 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7.8 Configurable Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Configurable Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.9 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
General Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
I/O Wiring Example With Modicon M221 Logic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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Part IV Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Chapter 8 Before Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Inspecting the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Chapter 9 Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Mechanical Installation Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Electrical Installation Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Connection Grounding Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Connection I/O Interface (CN1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Connecting the Motor Encoder (CN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Connection PC (CN3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Connection CAN (CN4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Connection Logic Supply and Power Stage Supply (CN5) . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Connection DC Bus (CN6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Connection Braking Resistor (CN7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Connecting the Motor Phases (CN8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Holding Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Connection STO (CN9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Chapter 10 Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Mechanical Installation Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Connections and Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Connection of Motor and Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Holding Brake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Chapter 11 Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Part V Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Chapter 12 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Commissioning Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Chapter 13 Integrated HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Integrated HMI Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
7-Segment Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Status Information Via the HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Chapter 14 Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Commissioning Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Setting the Device Address, Baud Rate and Connection Settings . . . . . . . . . . . . . . . . . . . . 207
Verifying the Direction of Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Test Operation in Operating Mode Velocity (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Verifying the Safety Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Chapter 15 Tuning the Control Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Tuning the Control Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Easy Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Comfort Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Manual Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Part VI Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Chapter 16 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Representation of the Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
P0 - Status Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
P1 - Basic Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
P2 - Extended Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
P3 - Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
P4 - Diagnostics Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
P5 - Motion Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
EIO0000002305 07/2019 5
P6 - Position Sequence Data Sets Group 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
P7 - Position Sequence Data Sets Group 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
P8 - Control Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
P9 - DTM Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Part VII Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Chapter 17 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Access Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Setting the Digital Signal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Setting the Digital Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Functions for Target Value Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
Setting a Signal Output Via Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
Forcing the Digital Signal Inputs and Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Position Capture via DS402 Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Chapter 18 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
18.1 Setting the Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
Setting the Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Object units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
18.2 Jog Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Jog Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
18.3 Operating Mode Pulse Train (PT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
Operating mode Pulse Train (PT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Pulse Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Gear Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Acceleration and Deceleration Limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
18.4 Operating Mode Position Sequence (PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Operating mode Position Sequence (PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Structure of a Data Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
Running Data Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Homing Data Set for Absolute Movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
18.5 Operating Modes Velocity (V) and Velocity Zero (Vz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Operating Modes Velocity (V) and Velocity Zero (Vz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Acceleration and Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
18.6 Operating Modes Torque (T) and Torque Zero (Tz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
Operating Modes Torque (T) and Torque Zero (Tz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
18.7 Operating Mode CANopen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Indication of the Operating State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Changing the Operating State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Starting and Changing a CANopen Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
CANopen Operating Mode Profile Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
CANopen Operating Mode Profile Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
CANopen Operating Mode Profile Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
CANopen Operating Mode Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
CANopen Operating Mode Interpolated Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
CANopen Operating Mode Cyclic Synchronous Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
CANopen Operating Mode Jog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
CANopen Operating Mode Electronic Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
CANopen Operating Mode Analog Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
CANopen Operating Mode Analog Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
Part VIII Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Chapter 19 Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Diagnostics Via the Fieldbus Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
Diagnostics Via the Integrated HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Diagnostics Via the Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
6 EIO0000002305 07/2019
Diagnostics Via the Commissioning Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
Diagnostics Via the Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
Connection for Fieldbus Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
Alert Codes and Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
Part IX Service, Maintenance and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 439
Chapter 20 Service, Maintenance, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
Service Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
Maintenance of the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
Replacement of Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Maintenance of the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
Changing the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
Shipping, Storage, Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Part X CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Chapter 21 CANopen Basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
Communication Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
Service Data Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Process Data Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
Chapter 22 CANopen Object Dictionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
22.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
Specifications for the Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
Object Dictionary Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
22.2 1000h…1FFFh Standard Communication Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
10xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
12xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
14xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
16xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
18xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
1Axxh Object Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
22.3 4000h … 4FFFh Vendor-specific Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
40xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
41xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
42xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
43xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
44xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488
45xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
46xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
47xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
48xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
49xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
4Bxxh Object Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
4Fxxh Object Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
22.4 6000h … 6FFFh Device-Specific Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
60xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
65xxh Object Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
Glossary ..................................................... 517
Index ..................................................... 527
EIO0000002305 07/2019 7
8 EIO0000002305 07/2019
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. These persons
must have sufficient technical training, knowledge and experience and be able to foresee and detect
potential hazards that may be caused by using the product, by modifying the settings and by the
mechanical, electrical and electronic equipment of the entire system in which the product is used.
All persons working on and with the product must be fully familiar with all applicable standards, directives,
and accident prevention regulations when performing such work.
EIO0000002305 07/2019 9
INTENDED USE
The products described or affected by this document are, along with software, accessories and options,
servo drive systems for servo motors and intended for industrial use according to the instructions,
directions, examples and safety information contained in the present document and other supporting
documentation.
The products may only be used in compliance with all applicable safety regulations and directives, the
specified requirements and the technical data.
Prior to using the products, you must perform a risk assessment in view of the planned application. Based
on the results, the appropriate safety-related measures must be implemented.
Since the products are used as components in an entire system, you must ensure the safety of persons by
means of the design of this entire system.
Operate the products only with the specified cables and accessories. Use only genuine accessories and
spare parts.
Any use other than the use explicitly permitted is prohibited and can result in hazards.
10 EIO0000002305 07/2019
About the Book
At a Glance
Document Scope
This document describes the functions of the Servo Drive LXM28A and the BCH2 motor.
Validity Note
This document has been updated with the firmware release of the Lexium 28A V1.75.
The technical characteristics of the devices described in the present document also appear online. To
access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference
that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on
the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in the present document should be the same as those character-
istics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com.
The internet site provides the information you need for products and solutions:
The whole catalog for detailed characteristics and selection guides,
The CAD files to help design your installation,
All software and firmware to maintain your installation up to date,
And finally all the User Guides related to your drive, listed below:
You can download these technical publications and other technical information from our website at
www.schneider-electric.com/en/download.
EIO0000002305 07/2019 11
Product Related Information
The use and application of the information contained herein require expertise in the design and
programming of automated control systems.
Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present
during installation and setup, operation, repair and maintenance of the machine or process.
You must also consider any applicable standards and/or regulations with respect to grounding of all
equipment. Verify compliance with any safety information, different electrical requirements, and normative
standards that apply to your machine or process in the use of this equipment.
Many components of the equipment, including the printed circuit board, operate with mains voltage, or
present transformed high currents, and/or high voltages.
The motor itself generates voltage when the motor shaft is rotated.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the
voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions,
the motor is no longer decelerated in a controlled way. Overload, errors or incorrect use may cause the
holding brake to no longer operate properly and may result in premature wear.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Verify the function of the holding brake at regular intervals.
Do not use the holding brake as a service brake.
Do not use the holding brake for safety-related purposes.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
12 EIO0000002305 07/2019
Drive systems may perform unanticipated movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with undetermined settings and data.
Perform comprehensive commissioning tests that include verification of configuration settings and
data that determine position and movement.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop and overtravel stop, power outage
and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety
Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems” or their equivalent governing your particular location.
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect the voltage supply to all connections.
Wait 15 minutes to allow the DC bus capacitors to discharge.
Use a properly rated voltage-sensing device for measuring (greater than 400 Vdc).
Measure the DC bus voltage between the DC bus terminals (PA/+ and PC/-) to verify that the voltage
is less than 42 Vdc
Contact your local Schneider Electric representative if the DC bus capacitors do not discharge to less
than 42 Vdc within a period of 15 minutes.
Do not operate the product if the DC bus capacitors do not discharge properly.
Do not attempt to repair the product if the DC bus capacitors do not discharge properly.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Failure to follow these instructions will result in death or serious injury.
EIO0000002305 07/2019 13
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that
appear in or on the products themselves, are generally derived from the terms or definitions of international
standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited
to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
message, dangerous, etc.
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
for design and selection
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
fieldbuses - General rules and profile definitions.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
In addition, terms used in the present document may tangentially be used as they are derived from other
standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term zone of operation may be used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the Machinery Directive (2006/42/EC) and
ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present
documentation. For more information concerning the individual standards applicable to the products
described herein, see the characteristics tables for those product references.
14 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Servo Drive System Planning
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Part I
Servo Drive System Planning
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Servo Drive System Planning
16 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
General Overview
EIO0000002305 07/2019
Chapter 1
General Overview
General Overview
EIO0000002305 07/2019 17
General Overview
Presentation
The servo drive system includes:
the drive (see page 31) and the motor (see page 53):
18 EIO0000002305 07/2019
General Overview
Item Description
1 Commissioning tools (see page 92)
2 Connectors and adapters (see page 92)
3 External mains filters (see page 92)
4 DC Bus accessories (see page 93) (1)
5 Application nameplate (see page 93)
6 Fieldbus accessories (see page 94)
7 Motor cables (see page 96)
8 Encoder cables (see page 96)
9 Signal cables (see page 96)
10 Signal cables for safety function STO (see page 97)
11 External braking resistors (see page 97)
12 Circuit breakers (see page 97)
13 Motor protection switches and power contractors (see page 98)
(1) Not available for LXM28A•••M1X drives.
EIO0000002305 07/2019 19
General Overview
Introduction
The present user guide provides information about the following Drives and Motors reference tables.
The Lexium 28A range is defined by AC-servo drives Lexium 28A for combination with AC-servo motors
BCH2.
The combinations of servo motors with servo drives are based on the power class: both servo motor
and servo drive must have the same power class.
The bundle of a servo drive with its related servo motor is designed to cover a nominal power from:
0.05 kW up to 4.5 kW (0.067 up to 6.03 hp) with 200…240 V mains supply voltage.
0.05 kW up to 0.75 kW (0.067 up to 1.005 hp) with 100…120 V mains supply voltage.
Compatibility between Drive and Motor is defined in the Drive / Motor combinations table (see page 22).
For further information, refer to the servo drive general overview (see page 32).
20 EIO0000002305 07/2019
General Overview
For further information, refer to Servo Motor Type Code (see page 58).
EIO0000002305 07/2019 21
General Overview
22 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Document Navigator
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Chapter 2
Document Navigator
Document Navigator
Document Navigator
Document Content
This user guide contains following data:
Technical data (see page 25)
Conditions for UL 508C and CSA (see page 27)
Drive (see page 31)
Motor (see page 53)
Accessories and spare parts (see page 91)
EIO0000002305 07/2019 23
Document Navigator
24 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Servo Drive System Technical Data
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Part II
Servo Drive System Technical Data
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Servo Drive System Technical Data
26 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Certifications
EIO0000002305 07/2019
Chapter 3
Certifications
Certifications
Download links
Item Link
UL certification status UL_InfoBY01
CSA certificate CSA_70022260
CSA_2869159
EU Declaration of conformity NHA3487100
TÜV certificate TUEV_0120554010014
KC certificate - Reference group 1 KC_1333-B797-B43E-FC6C
KC certificate - Reference group 2 KC_8812-6AC0-ECBC-1757
KC certificate - Reference group 3 KC_AE96-6B40-C214-7A18
KC certificate - Reference group 4 KC_A1BB-480B-E156-0EF1
EIO0000002305 07/2019 27
Certifications
Introduction
The UL certification status can be downloaded on the Schneider Electric website.
If the product is used to comply with UL 508C, the following conditions must also be met.
Wiring
Use at least 75 °C (167 °F) copper conductors.
Fuses
Use fuses as per UL 248 or circuit breaker as per UL 489.
Overvoltage Category
Use only in overvoltage category III or where the maximum available Rated Impulse Withstand Voltage
Peak is equal or less than 4000 Volts, or equivalent as defined in UL 840 and its equivalent defined in
IEC 60664-1.
28 EIO0000002305 07/2019
Certifications
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Provide branch circuit protection in accordance with the manual instructions, National Electrical Code and
any additional local codes of the type and size specified in the present document.
Failure to follow these instructions will result in death or serious injury.
For reference groups 1, 2, 3, and 4 (see Fuse Types table), this product is suitable for use on a circuit
capable of delivering not more than 200 kA RMS symmetrical amperes and 230 Vac (LXM28A•••M3X) or
120 Vac (LXM28A•••M1X) maximum, when protected by Listed Class J, CC or RK5 fuses as indicated in
this instruction manual and the Fuse Types table. Instead of fuses, protection may be provided by circuit
breakers of type C60 by Schneider Electric with the maximum current ratings specified in the Fuse Types
table.
For reference group 1 only, this product is suitable for motor group installation on a circuit capable of
delivering not more than 5 kA RMS symmetrical amperes and 230 Vac (LXM28A•••M3X) or 120 Vac
(LXM28A•••M1X) maximum, when protected by Listed Class J or CC fuses as indicated in the instruction
manual and the Fuse Types table. Instead of fuses, protection may be provided by circuit breakers of type
C60 by Schneider Electric with the maximum current ratings specified in the Fuse Types table.
The opening of the branch-circuit protective device may be an indication that an electrical interruption has
been detected.
DANGER
ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Examine all current carrying parts and other components of the drive controller for damage and
replace if necessary before replacing fuses or engaging circuit breakers.
Completely replace overload relays if burnout of the current element occurs.
Failure to follow these instructions will result in death or serious injury.
EIO0000002305 07/2019 29
Certifications
Capacitive voltages above 40 V may remain for up to 15 minutes after power is removed from the drive.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the
voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
These drives are provided with load and speed adjustable motor overload and short circuit protection.
Adjust the parameter P1-78 ‘User-Defined maximal current’ in the drive which protects the motor by limiting
the maximum current according to the required degree of protection of the motors as indicated on the name
plate.
Other Characteristics
Maximum surrounding Air Temperature: 40…55 °C (104…131 °F) with current derating of 1% per °C (per
1.8 °F).
Tightening torque for the connectors labelled CN5, CN7 and CN8 for drive reference group:
3 and 4: 0.7 … 0.8 Nm (6.2 … 7 lb.in)
Fuse Types
30 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Drive
EIO0000002305 07/2019
Chapter 4
Drive
Drive
EIO0000002305 07/2019 31
Drive
Section 4.1
General Overview
General Overview
32 EIO0000002305 07/2019
Drive
Presentation
Integrated Fieldbus
The Lexium 28A Servo Drive embeds a dual port CANopen adapter that can be used in a CANopen
industrial fieldbus.
Parameters Access
Servo drive parameters (see page 237) may be accessed using:
The integrated HMI
The Device Type Manager (DTM)
Directly using the fieldbus address of the device to read and write to parameters using the object
dictionary
Object Dictionary
The CANopen objects may be accessed through the fieldbus, using their address.
The objects Drive Parameters are identified by their name in the Parameter column in the object dictionary
table.
Three groups of objects are available in the object dictionary.
1000h - 1FFFh: Standard communication Object Group (see page 464)
4000h - 4FFFh: Vendor-specific Object Group (see page 477)
6000h - 6FFFh: Device profile Object Group (see page 509)
EIO0000002305 07/2019 33
Drive
Presentation
The nameplate contains the following data:
Item Description
1 Drive reference (see page 35)
2 Logic supply
3 Cable specifications
4 Certifications
5 Barcode
6 Serial number
7 Output power
8 Degree of protection
9 Hardware version
10 Date of manufacture
34 EIO0000002305 07/2019
Drive
Item 1 2 3 4 5
Type code (example) LXM 28 A U07 M3X
Item Meaning
1 Product designation
LXM = Lexium
2 Product type
28 = AC servo drive for one axis
3 Interfaces
A = CAN, PTI, I/O interface, commissioning via Modbus RTU
4 Continuous power
UA5 = 0.05 kW
U01 = 0.1 kW
U02 = 0.2 kW
U04 = 0.4 kW
U07 = 0.75 kW
U10 = 1 kW
U15 = 1.5 kW
U20 = 2 kW
U30 = 3 kW
U45 = 4.5 kW
5 Power stage supply [Vac]
M1X = single phase, 100/120 Vac
M3X = single phase or 3-phase, 200/230 Vac
EIO0000002305 07/2019 35
Drive
Section 4.2
Drive Technical Data
36 EIO0000002305 07/2019
Drive
Environmental Conditions
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Install the drive in a control cabinet or housing with a minimum IP 54 rating.
Failure to follow these instructions will result in death or serious injury.
Description Value
Pollution degree 2
Degree of protection IP20
EIO0000002305 07/2019 37
Drive
WARNING
INOPERABLE SAFETY FUNCTION
Ensure that conductive substances (water, contaminated or impregnated oils, metal shavings, etc.)
cannot get into the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Description Value
Class as per IEC 60721-3-3 3M4 3 mm from 9…200 Hz
Maximum shock 98.1 m/s2 (10 g) Type I
Description Value
Class as per IEC 60721-3-2 2M2
3.5 mm (2…9 Hz)
9.81 m/s2 (1 g) from 9…200 Hz
14.715 m/s2 (1.5 g) from 200…500 Hz
34.335 m/s2 (3.5 g) from 2…9 Hz
Maximum shock 294.3 m/s2 (30 g) Type II
38 EIO0000002305 07/2019
Drive
Dimensions
EIO0000002305 07/2019 39
Drive
LXM28AU30, LXM28AU45
40 EIO0000002305 07/2019
Drive
Electrical Data
Introduction
The products are intended for industrial use and may only be operated with a permanently installed
connection.
Type of Grounding
Description Value
TT grounding system, TN grounding system Approved
IT mains Not approved
Mains with grounded line conductor Not approved
Leakage Current
EIO0000002305 07/2019 41
Drive
Type of Cooling
42 EIO0000002305 07/2019
Drive
Single-Phase Connection
Electrical Data for LXM28A∙∙∙M1X Drive Connected Via a Single-Phase 110 Vac
Power dissipation(5) W 8 10 14 22 38
EIO0000002305 07/2019 43
Drive
Electrical Data for LXM28A∙∙∙M3X Drive Connected Via a Single-Phase 220 Vac
THD (total harmonic distortion)(2)(4) % 262.8 239.2 226.8 211.6 181.8 176.3 166.6
Power dissipation(5) W 8 10 14 22 38 36 41
44 EIO0000002305 07/2019
Drive
Three-Phase Connection
Electrical Data for LXM28A∙∙∙M3X Drive Connected Via Three-Phase 220 Vac
THD (total harmonic distortion) (2)(4) % 227.8 212.7 200.7 183.7 160.8 155.5
Power dissipation(5) W 41 97
EIO0000002305 07/2019 45
Drive
46 EIO0000002305 07/2019
Drive
Logic Type
The outputs are short-circuit protected. The inputs and outputs are galvanically isolated.
The digital inputs and outputs of this product can be wired for positive or negative logic.
EIO0000002305 07/2019 47
Drive
For further information, refer to data for maintenance plan and the calculation for the safety function
(see page 114).
48 EIO0000002305 07/2019
Drive
Signal Function
Signal SIGN before signal PULSE Movement in positive direction
Signal PULSE before signal SIGN Movement in negative direction
The signal shape shown relates to the factory setting (P1-00 C=0). The direction of movement shown
relates to the factory setting (P1-01 C=0).
Intervals (minimum) HPULSE / HSIGN with PULSE / SIGN with PULSE / SIGN with Open
RS422 RS422 Collector
1 4 MHz 500 kHz 200 kHz
2 0.125 μs 0.1 μs 2.5 μs
3 0.0625 μs 0.5 μs 1.25 μs
EIO0000002305 07/2019 49
Drive
Function CW/CCW
External CW/CCW signals can be supplied via the PTI input as reference values.
Signal Function
Signal PULSE (CCW) Movement in positive direction
Signal SIGN (CW) Movement in negative direction
The signal shape shown relates to the factory setting (P1-00 C=0). The direction of movement shown
relates to the factory setting (P1-01 C=0).
Intervals (minimum) HPULSE / HSIGN with PULSE / SIGN with PULSE / SIGN with Open
RS422 RS422 Collector
1 4 MHz 500 kHz 200 kHz
2 0.125 μs 0.1 μs 2.5 μs
3 0.0625 μs 0.5 μs 1.25 μs
50 EIO0000002305 07/2019
Drive
Function P/D
External P/D signals can be supplied via the PTI input as reference values.
Signal Function
Signal PULSE Motor movement
Signal SIGN Direction of movement
The signal shape shown relates to the factory setting (P1-00 C=0). The direction of movement shown
relates to the factory setting (P1-01 C=0).
Intervals (minimum) HPULSE / HSIGN with PULSE / SIGN with PULSE / SIGN with Open
RS422 RS422 Collector
1 4 MHz 500 kHz 200 kHz
2 0.125 μs 0.1 μs 2.5 μs
3 0.0625 μs 0.5 μs 1.25 μs
4 0.0625 μs 0.5 μs 1.25 μs
EIO0000002305 07/2019 51
Drive
52 EIO0000002305 07/2019
Lexium 28A and BCH2 Servo Drive System
Motor
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Chapter 5
Motor
Motor
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Motor
Section 5.1
General Overview
General Overview
54 EIO0000002305 07/2019
Motor
Presentation
BCH2 servo motors, with a 3-phase stator and rotor with rare earth-based permanent magnets, consist of:
Item Description
1 Connector of the motor cable (see page 96)
2 Connector of the encoder cable (see page 96)
3 Housing
4 Smooth or keyed shaft end, depending on the motor reference
5 4-point axial mounting flange
EIO0000002305 07/2019 55
Motor
BCH2∙B
The nameplate contains the following data:
56 EIO0000002305 07/2019
Motor
EIO0000002305 07/2019 57
Motor
Item 1 2 3 4 5 6 7 8 9 10
Type code (example) BCH2 M B 01 3 3 C A 5 C
Item Meaning
1 Product family
BCH2 = Brushless servo motors - second generation
2 Moment of inertia
L = Low
M = Medium
H = High
3 Size (housing)
B = 40 mm flange
D = 60 mm flange
F = 80 mm flange
H = 100 mm flange
M = 130 mm flange
R = 180 mm flange
4 Nominal power
A5 = 50 W 10 = 1.0 kW
01 = 100 W 13 = 1.3 kW
02 = 200 W 15 = 1.5 kW
03 = 300 W 20 = 2.0 kW
04 = 400 W 30 = 3.0 kW
05 = 500 W 35 = 3.5 kW
06 = 600 W 45 = 4.5 kW
07 = 750 W
08 = 850 W
09 = 900 W
5 Winding
1 = Optimized in terms of torque (1000 rpm/1500 rpm)
2 = Optimized in terms of torque and speed of rotation (2000 rpm)
3 = Optimized in terms of speed of rotation (3000 rpm)
6 Shaft and degree of protection(1)
0 = Smooth shaft; degree of protection: shaft IP 54, housing IP 65(2)
1 = Parallel key; degree of protection: shaft IP 54, housing IP 65(2)
2 = Smooth shaft; degree of protection: shaft and housing IP 65
3 = Parallel key; degree of protection: shaft and housing IP 65
7 Encoder system
C = High-resolution encoder single turn
M = High-resolution encoder multi turn(3)
8 Holding brake
A = Without holding brake
F = With holding brake
9 Connection version
5 = Flying leads (for BCH2∙B, BCH2∙D, BCH2∙F)
6 = MIL connector (for BCH2∙H, BCH2∙M, BCH2∙R)
10 Mechanical interface - mounting
C = Asian style
(1) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor has degree of
protection IP 50.
(2) Only available with single turn encoder, up to 4.5 kW.
(3) Planned marketing end of November 2018.
58 EIO0000002305 07/2019
Motor
Section 5.2
Motor Technical Data
EIO0000002305 07/2019 59
Motor
Environmental Conditions
60 EIO0000002305 07/2019
Motor
EIO0000002305 07/2019 61
Motor
Overview
The drive can access the electronic nameplate via the electronic interface of the encoder for easy
commissioning.
The signals meet the PELV requirements.
Depending on the motor reference, the motor are delivered with a single turn encoder or a multi turn
encoder.
Description Value
Measuring range absolute 1 revolution
Resolution in increments Depending on evaluation
Accuracy of position ±0.044°
Supply voltage 4.1...5.25 Vdc
Maximum supply current 100 mA
Maximum permissible speed of rotation 6000 rpm
Maximum angular acceleration 100,000 rad/s2
Description Value
Measuring range absolute 1 revolution
Resolution in increments Depending on evaluation
Accuracy of position ±0.044°
Supply voltage 4.1...5.25 Vdc
Maximum supply current 40 μA
Maximum permissible speed of rotation 6000 rpm
Maximum angular acceleration 100,000 rad/s2
Battery nominal voltage 3.6 Vdc
Battery nominal current consumption while the encoder is not powered by 20 μA at standstill
the drive 40 μA with rotating shaft
Battery life time (at 25 °C) 7 years
The multi turn counting is preserved through power down by an external battery.
For further information on the battery compartment connection, refer to the motor encoder connection
(see page 158).
For further information on the battery replacement, refer to the maintenance of the motor
(see page 447).
62 EIO0000002305 07/2019
Motor
Section 5.3
BCH2MB Motor
BCH2MB Motor
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Motor
BCH2MB Dimensions
BCH2MB Unit A5 01
L (without holding brake) mm (in) 82 (3.23) 100 (3.94)
L (with holding brake) mm (in) 112 (4.41) 130 (5.12)
Z mm (in) 43.5 (1.71) 61.5 (2.42)
64 EIO0000002305 07/2019
Motor
(2) M0 = Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %.
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
EIO0000002305 07/2019 65
Motor
BCH2MB Curves
BCH2MBA53 + LXM28AUA5
Without shaft sealing ring With shaft sealing ring
BCH2MB013 + LXM28AU01
Without shaft sealing ring With shaft sealing ring
66 EIO0000002305 07/2019
Motor
Section 5.4
BCH2LD Motor
BCH2LD Motor
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Motor
BCH2LD Dimensions
BCH2LD Unit 02 04
L (without holding brake) mm (in) 104 (4.09) 129 (5.08)
L (with holding brake) mm (in) 140 (5.51) 165 (6.5)
Z mm (in) 57 (2.24) 82 (3.23)
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Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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Motor
BCH2LD Curves
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Motor
Section 5.5
BCH2∙F Motor
BCH2∙F Motor
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Motor
BCH2∙F Dimensions
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Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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Motor
BCH2∙F Curves
BCH2LF043 + LXM28AU04
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Motor
Section 5.6
BCH2LH Motor
BCH2LH Motor
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Motor
BCH2LH Dimensions
76 EIO0000002305 07/2019
Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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Motor
BCH2LH Curves
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Motor
Section 5.7
BCH2∙M Motor
BCH2∙M Motor
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Motor
BCH2∙M Dimensions
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Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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BCH2∙M Curves
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Motor
BCH2MM202 + LXM28AU20
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Motor
Section 5.8
BCH2∙R Motor
BCH2∙R Motor
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Motor
BCH2∙R Dimensions
86 EIO0000002305 07/2019
Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of <20 rpm the continuous stall
torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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Motor
(2) M0=Continuous stall torque at 20 rpm and 100 % duty cycle; at speeds of rotation of
<20 rpm the continuous stall torque is reduced to 87 %
(3) RMS value at 1000 rpm and 20 °C (68 °F).
(4) At n = 20 rpm and 20 °C (68 °F).
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BCH2∙R Curves
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Motor
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Lexium 28A and BCH2 Servo Drive System
Accessories and Spare Parts
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Chapter 6
Accessories and Spare Parts
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Accessories and Spare Parts
Commissioning Tools
Description Reference
Commissioning software LXM28 DTM Library, can be downloaded at: www.schneider- -
electric.com
PC connection kit, serial connection between drive and PC, USB-A to RJ45 TCSMCNAM3M002P
Multi-Loader, device for copying the parameter settings to a PC or to another drive VW3A8121
Connection cable for Multi-Loader VW3A8126
Modbus cable, 1 m (3.28 ft), 2 x RJ45 VW3A8306R10
Description Reference
Connector kit for logic supply and power stage supply LXM28AUA5, LXM28AU01, VW3M4C21
(CN5), braking resistor (CN7), and motor (CN8) LXM28AU02, LXM28AU04,
LXM28AU07, LXM28AU10,
LXM28AU15
LXM28AU20 VW3M4C23
LXM28AU30, LXM28AU45 VW3M4C24
Cable shield connection plate, clamps, and screws LXM28AUA5, LXM28AU01, VW3M2C31
LXM28AU02, LXM28AU04,
LXM28AU07, LXM28AU10,
LXM28AU15
LXM28AU20 VW3M2C33
LXM28AU30, LXM28AU45 VW3M2C34
Interface connector for CN1, 50-pin, 3 pieces
Interface adapter for CN1, connector with 0.5 m (1.64 ft) cable and connection module with VW3M1C13
screw terminals for DIN rail mounting
Connector kit for motor Motor end plastic connector Without holding brake VW3M5D1A
With holding brake VW3M5D1F
Motor end MIL connector With holding brake, size VW3M5D2A
100 … 130
With holding brake, size 180 VW3M5D2B
For 8 mm2(AWG8) up to 16 mm 2 VW3M5D2C
(AWG16) with holding brake, size
180
Device end IEEE1394 connector VW3M8D2A
Motor end flying leads Device end IEEE1394 connector VW3M8D1A
Description Reference
Mains filter single-phase;115/230 Vac 9A VW3A4420
16 A VW3A4421
23 A VW3A4426
Mains filter three-phase; 208/400/480 Vac 15 A VW3A4422
25 A VW3A4423
47 A VW3A4424
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Accessories and Spare Parts
DC Bus Accessories
Description Reference
DC bus connection cable, Pre-assembled, 0.1 m (0.33 ft), 5 pieces VW3M7101R01
2 x 6 mm2 (2 x AWG 10) Twisted Pair, shielded, 15 m (49.2 ft) VW3M7102R150
DC bus connector kit, connector housing, and crimp contacts for 3 ... 6 mm (AWG 12 ... 10), VW3M2207
2
10 pieces
A crimping tool is required for the crimp contacts of the connector kit.
Manufacturer: Tyco Electronics, Heavy Head Hand Tool, Tool Pt. No 180250
Application Nameplate
Description Reference
Application nameplate to be clipped onto the top of the drive, size 38.5 mm (1.52 in) x 13 mm VW3M2501
(0.51 in), 50 pieces
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Accessories and Spare Parts
Description Reference
CANopen terminating resistor, 120 Ohm, integrated in RJ45 connector TCSCAR013M120
CANopen cable 2 x RJ45 0.3 m (0.98 ft) VW3CANCARR03
1 m (3.28 ft) VW3CANCARR1
D9-SUB (female) with integrated terminating 1 m (3.28 ft) VW3M3805R010
resistor to RJ45
3 m (9.84 ft) VW3M3805R030
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Accessories and Spare Parts
Cables with open cable ends are suitable for connection of D-SUB connectors. Observe the cable cross
section and the connection cross section of the required connector.
Description Reference
CANopen cable, LSZH standard cable (low-smoke, zero 50 m (164 ft) TSXCANCA50
[(2 x AWG 22) + (2 halogen, flame-retardant, tested as per IEC 100 m (328 ft) TSXCANCA100
x AWG 24)], both 60332-1)
cable ends open 300 m (984 ft) TSXCANCA300
flame-retardant, tested as per IEC 60332-2, UL 50 m (164 ft) TSXCANCB50
certification 100 m (328 ft) TSXCANCB100
300 m (984 ft) TSXCANCB300
flexible LSZH HD standard cable (low-smoke, 50 m (164 ft) TSXCANCD50
zero halogen, flame-retardant, tested as per
100 m (328 ft) TSXCANCD100
IEC 60332-1), for heavy-duty or flexible
installation, oil-resistant 300 m (984 ft) TSXCANCD300
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Accessories and Spare Parts
Motor Cables
Description Reference
Shielded motor cable Motor end plastic connector, 4 x 0.82 mm 2 1.5 m (4.92 ft) VW3M5D1AR15
without holding brake other cable end flying leads (AWG 18) 3 m (9.84 ft) VW3M5D1AR30
5 m (16.4 ft) VW3M5D1AR50
Motor end MIL connector, 4 x 1.3 mm2 3 m (9.84 ft) VW3M5D2AR30
other cable end flying leads (AWG 16) 5 m (16.4 ft) VW3M5D2AR50
4 x 3.3 mm2 3 m (9.84 ft) VW3M5D4AR30
(AWG 12) 5 m (16.4 ft) VW3M5D4AR50
4 x 6 mm2 3 m (9.84 ft) VW3M5D6AR30
(AWG 10) 5 m (16.4 ft) VW3M5D6AR50
Shielded motor cable with Motor end plastic 6 x 0.82 mm2 3 m (9.84 ft)
holding brake connector, other (AWG 18) 5 m (16.4 ft)
cable end flying
leads
Motor end MIL 6 x 1.3 mm2 3 m (9.84 ft)
connector, other (AWG 16) 5 m (16.4 ft)
cable end flying
6 x 3.3 mm2 leads 3 m (9.84 ft) VW3M5D4FR30
(AWG 12) 5 m (16.4 ft) VW3M5D4FR50
6 x 6 mm2 (AWG 10) 3 m (9.84 ft) VW3M5D6FR30
5 m (16.4 ft) VW3M5D6FR50
Description Reference
Encoder cable, 10 x 0.13 mm2 Motor end and device end plastic 1.5 m (4.92 ft) VW3M8D1AR15
(AWG 26) shielded connector
3 m (9.84 ft) VW3M8D1AR30
5 m (16.4 ft) VW3M8D1AR50
Motor end MIL connector, other 3 m (9.84 ft) VW3M8D2AR30
cable end plastic connector 5 m (16.4 ft) VW3M8D2AR50
Battery compartment for multi turn encoder, cable 0.45 m (1.47 ft) VW3M8BATC
Battery 3.6 Vdc for multi turn encoder VW3M9BATT
NOTE: The battery compartment and the battery are not provided with motor equipped with a multi turn
encoder and must be ordered separately.
Signal Cables
Description Reference
Signal cable for signal interface CN1, device end 50-pin connector, other 1 m (3.28 ft) VW3M1C10R10
cable end flying leads
2 m (6.56 ft) VW3M1C10R20
3 m (9.84 ft) VW3M1C10R30
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Accessories and Spare Parts
Description Reference
Signal cable for safety function STO CN9 1 m (3.28 ft) VW3M1C20R10
2 m (6.56 ft) VW3M1C20R20
3 m (9.84 ft) VW3M1C20R30
Description Reference
Holding brake controller HBC with automatic voltage reduction; 24 V - 1.6 A VW3M3103
Braking resistor IP 65 10 Ω Maximum continuous 0.75 m (2.46 ft) VW3A7601R07
connection cable 2.1 mm2 (AWG 14) power 400 W
2 m (6.56 ft) VW3A7601R20
3 m (9.84 ft) VW3A7601R30
Braking resistor IP 65, UL 27 Ω Maximum continuous 0.75 m (2.46 ft) VW3A7602R07
connection cable 2.1 mm2 (AWG 14) power 100 W
2 m (6.56 ft) VW3A7602R20
3 m (9.84 ft) VW3A7602R30
Maximum continuous 0.75 m (2.46 ft) VW3A7603R07
power 200 W
2 m (6.56 ft) VW3A7603R20
3 m (9.84 ft) VW3A7603R30
Maximum continuous 0.75 m (2.46 ft) VW3A7604R07
power 400 W
2 m (6.56 ft) VW3A7604R20
3 m (9.84 ft) VW3A7604R30
72 Ω Maximum continuous 0.75 m (2.46 ft) VW3A7606R07
power 200 W 2 m (6.56 ft) VW3A7606R20
3 m (9.84 ft) VW3A7606R30
Maximum continuous 0.75 m (2.46 ft) VW3A7607R07
power 400 W 2 m (6.56 ft) VW3A7607R20
3 m (9.84 ft) VW3A7607R30
Braking resistor IP20, UL 16 Ω Maximum continuous VW3A7733
screw terminals M6 -
10 Ω power 956 W VW3A7734
Circuit Breakers
Description Reference
Circuit breaker - thermal magnetic -screw terminals 4 … 6.3 A GV2P10
6 … 10 A GV2P14
9 … 14 A GV2P16
13 … 18 A GV2P20
17 … 23 A GV2P21
20 … 25 A GV2P22
24 … 32 A GV2P32
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Accessories and Spare Parts
Drive Nominal power Order no. motor Rated continuous current Order no. power
protection switch motor protection switch contactor
LXM28AUA5 50 W GV2L10 6.3 A LC1K0610••
LXM28AU01 100 W GV2L10 6.3 A LC1K0610••
LXM28AU02 200 W GV2L14 10 A LC1D09••
LXM28AU04 400 W GV2L14 10 A LC1D09••
LXM28AU07 750 W GV2L16 14 A LC1D12••
LXM28AU15 1500 W GV2L22 25 A LC1D18••
LXM28AU20 2000 W GV2L32 30 A LC1D32••
LXM28AU30 3000 W GV2L32 30 A LC1D32••
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Lexium 28A and BCH2 Servo Drive System
Engineering
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Part III
Engineering
Engineering
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Engineering
Chapter 7
Engineering
Engineering
This chapter contains information on the application of the Servo Drive system for the engineering phase.
Section 7.1
Electromagnetic Compatibility (EMC)
Signal interference can cause unexpected responses of the drive and of other equipment in the vicinity of
the drive.
WARNING
SIGNAL AND EQUIPMENT INTERFERENCE
Only operate the drive with the specified external mains filter.
Install the wiring in accordance with the EMC requirements described in the present document.
Verify compliance with the EMC requirements described in the present document.
Verify compliance with all EMC regulations and requirements applicable in the country in which the
product is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Limit Values
This product meets the EMC requirements according to the standard IEC 61800-3 if the measures
described in this manual, and in particular the installation of the mains filters, are implemented during
installation.
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMC shielding techniques to help prevent unintended device operation in accordance with
the standard IEC 61800-3.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
These types of devices are not intended to be used on a low-voltage public network which supplies
domestic premises. Radio frequency interference is expected if used in such a network.
WARNING
RADIO INTERFERENCE
Do not use these products in domestic electrical networks.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
As a system provider, you may have to include this information in the documentation to your customer.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point. 1)
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1)
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The equipotential bonding conductors must be rated for the maximum current. The following conductors
cross sections can be used:
2
16 mm (AWG 4) for equipotential bonding conductors up to a length of 200 m (656 ft)
20 mm2 (AWG 4) for equipotential bonding conductors with a length of more than 200 m (656 ft)
Filter/Drive Combinations
You can obtain EMC conformance by following the wiring standards and practices in the present document
and installing, for each drive, the following filter/drive combination:
For further information, refer to Electromagnetic compatibility (EMC) (see page 102).
If you use mains filters of other manufacturers, these mains filters must have the same technical data as
specified mains filters.
Emission
The specified limit values are complied with if the external mains filters available as accessories are used.
The following limit values for emission are complied with if the installation is EMC-compliant and if the
cables offered as accessories are used.
Section 7.2
Cables
Cables
Cables
WARNING
UNINTENDED EQUIPMENT OPERATION
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point. 1)
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1)
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The equipotential bonding conductor must be rated for the maximum current. The following conductor
cross sections can be used:
2
16 mm (AWG 4) for equipotential bonding conductors up to a length of 200 m (656 ft)
20 mm2 (AWG 4) for equipotential bonding conductors with a length of more than 200 m (656 ft)
Cross section in mm2 (AWG)(1) Current-carrying capacity with Current carrying capacity with
method of installation B2 in A(2) method of installation E in A(2)
0.75 (18) 8.5 10.4
1 (16) 10.1 12.4
1.5 (14) 13.1 16.1
2.5 (12) 17.4 22
4 (10) 23 30
6 (8) 30 37
10 (6) 40 52
16 (4) 54 70
25 (2) 70 88
(1) See chapter “Accessories and spare parts” (see page 91) for available cables.
(2) Values as per IEC 60204-1 for continuous operation, copper conductors, and ambient air temperature
40 °C (104 °F); see IEC 60204-1 for additional information.
Note the derating factors for grouping of cables and correction factors for other ambient conditions
(IEC 60204-1).
The conductors must have a sufficiently large cross section so that the upstream fuse can trip.
In the case of longer cables, it may be necessary to use a greater conductor cross section to reduce the
energy losses.
For conformance to UL requirements, use 75 °C (167 °F) copper conductors.
Section 7.3
Residual Current Device
Direct current can be introduced in the protective ground conductor of this drive. If a residual current device
(RCD / GFCI) or a residual current monitor (RCM) is used for protection against direct or indirect contact,
the following specific types must be used:
WARNING
DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE GROUND CONDUCTOR
Use a Type A Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) for single-
phase drives connected to a phase and to the neutral conductor.
Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) that has
approval for use with frequency inverters and is sensitive to all types of current for three-phase drives
and for single-phase drives not connected to a phase and the neutral conductor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Section 7.4
Common DC Bus
Common DC Bus
Common DC Bus
Function Principle
The DC buses of several devices can be connected so that energy can be used efficiently. If on device
decelerates, a different device connected to the common DC bus can use the generated braking energy.
Without a common DC bus, the braking energy would be converted to heat by the braking resistor while
the other device would have to be supplied with energy from mains.
Another advantage of having a common DC bus is that several devices can share one external braking
resistor. The number of the individual external braking resistors can be reduced to a single braking resistor
if the braking resistor is properly rated.
This and other important information can be found in the Common DC bus Application Note for the drive.
If you wish to take advantage of DC bus sharing, you must first consult the Common DC bus Application
Note for important safety-related information.
Section 7.5
Safety Function STO (“Safe Torque Off”)
For information on using the IEC 61508 standard, refer to Functional Safety (see page 112).
General
The goal of designing machines safely is to protect people. The risk associated with machines with
electrically controlled drives comes chiefly from moving machine parts and electricity itself.
Only you, the user, machine builder, or system integrator can be aware of all the conditions and factors
realized in the design of your application for the machine. Therefore, only you can determine the
automation equipment and the related safeties and interlocks which can be properly used, and validate
such usage.
WARNING
NON-CONFORMANCE TO SAFETY FUNCTION REQUIREMENTS
Specify the requirements and/or measures to be implemented in the risk analysis you perform.
Verify that your safety-related application complies to applicable safety regulations and standards.
Make certain that appropriate procedures and measures (according to applicable sector standards)
have been established to help avoid hazardous situations when operating the machine.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Validate the overall safety-related function and thoroughly test the application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1: General principle
for design describes an iterative process for the selection and design of safety-related parts of controllers
to reduce the risk to the machine to a reasonable degree:
To perform risk assessment and risk minimization according to ISO 12100, proceed as follows:
1. Defining the boundary of the machine.
2. Identifying risks associated with the machine.
3. Assessing risks.
4. Evaluating risks.
5. Minimizing risks by:
Intrinsically safe design
Protective devices
User information (see ISO 12100)
6. Designing safety-related controller parts (SRP/CS, Safety-Related Parts of the Control System) in an
interactive process.
To design the safety-related controller parts in an interactive process, proceed as follows:
Step Action
1 Identify necessary safety functions that are executed via SRP/CS (Safety-Related Parts of the
Control System).
2 Determine required properties for each safety function.
3 Determine the required performance level PLr.
4 Identify safety-related parts executing the safety function.
5 Determine the performance level PL of the afore-mentioned safety-related parts.
6 Verify the performance level PL for the safety function (PL ≥ PLr).
7 Verify if all requirements have been met (validation).
Functional Safety
Overview
Automation and safety engineering are closely related. Engineering, installation, and operation of complex
automation solutions are greatly simplified by integrated safety-related functions and modules.
Usually, the safety-related engineering requirements depend on the application. The level of the
requirements results from, among other things, the risk, and the hazard potential arising from the specific
application and from the applicable standards and regulations.
Data for Maintenance Plan and the Calculations for the Safety Function
The safety function must be tested at regular intervals. The interval depends on the hazard and risk
analysis of the total system. The minimum interval is 1 year (high demand mode as per IEC 61508).
Use the following data of the safety function STO for your maintenance plan and the calculations for the
safety function:
If two non-adjacent IGBTs have a short circuit, a movement of a maximum of 120 degrees (electrical) can
occur even if the safety function STO is active. Include in your risk analysis the probability of IGBT short
circuits, and make a determination whether it is acceptable as it relates to your application.
WARNING
UNINTENTIONAL MOVEMENT DURING STO FUNCTION
Use appropriate safety interlocks (such as a service brake) where personnel and/or equipment hazards
exist.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The probability of such a condition is 1.5 x 10-15 per hour (without common cause error). Include this in
your calculations for the safety function.
Contact your local sales office for additional data, if required.
Definitions
WARNING
UNINTENDED EQUIPMENT OPERATION
Make certain that no hazards can arise for persons or material during the coast down period of the
axis/machine.
Do not enter the zone of operation during the coast down period.
Ensure that no other persons can access the zone of operation during the coast down period.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Function
The safety function STO integrated into the product can be used to implement an “EMERGENCY STOP”
(IEC 60204-1) for category 0 stops. With an additional, approved EMERGENCY STOP safety relay
module, it is also possible to implement category 1 stops.
The safety function STO switches the supply voltage of the IGBT drivers so that PWM signals cannot
switch the IGBTs. The following diagram illustrates the concept:
The safety function STO (Safe Torque Off) does not remove power from the DC bus. The safety function
STO only removes power to the motor. The DC bus voltage and the mains voltage to the drive are still
present.
DANGER
ELECTRIC SHOCK
Do not use the safety function STO for any other purposes than its intended function.
Use an appropriate switch, that is not part of the circuit of the safety function STO, to disconnect the
drive from the mains power.
Failure to follow these instructions will result in death or serious injury.
After the safety function STO is triggered, the motor can no longer generate torque and coasts down
without braking in the case of motors without a holding brake. In the case of motors with holding brake, the
holding brake is not a safety-related function, and may not be sufficient to hold the axis at a standstill.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated service brake if coasting does not meet the deceleration requirements of your
application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The safety function STO is factory-deactivated by means of the jumper for CN9. If you want to use the
safety function STO, you must remove the jumper for CN9. You may only use the safety function STO with
an external PELV 24 Vdc power supply unit.
WARNING
UNINTENDED EQUIPMENT OPERATION
Remove the jumpers connected to the STO power connector (CN9) only if you intend to use the STO
safety-related function for your application.
Use only an external PELV 24 Vdc power supply unit when applying the safety-related STO function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For additional information on deactivating the safety function STO, refer to Connection STO (CN9)
(see page 175).
WARNING
FALLING LOAD
Ensure that all loads come to a secure standstill when the safety function STO is used.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the suspension of hanging / pulling loads is a safety objective for the machine, then you can only achieve
this objective by using an appropriate external brake as a safety-related measure.
WARNING
UNINTENDED AXIS MOVEMENT
Do not use the internal holding brake as a safety-related measure.
Only use certified external brakes as safety-related measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The drive does not provide its own safety-related output to connect an external brake to use as a
safety-related measure.
Unintended Restart
To help avoid unintended restart of the motor after restoration of power (for example, after power outage),
the parameter P2-68 must be set to “X=0”. A controlled restart must be managed externally from the drive,
note that the external management itself must not trigger an unintended restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Set parameter P2-68 setting X to 0 (zero) if the automatic enabling of the power stage presents hazards
in your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
INOPERABLE SAFETY FUNCTION
Ensure that conductive substances (water, contaminated or impregnated oils, metal shavings, etc.)
cannot get into the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Perform a hazard and risk analysis to determine the appropriate safety integrity level, and any other
safety requirements, for your specific application based on all the applicable standards.
Ensure that the hazard and risk analysis is conducted and respected according to EN/ISO 12100
during the design of your machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1 If the maximum output current of the 24 V power supply exceeds 4 A, a 4 A slow-blow fuse is required.
2 Grounded shielded cable for wiring out of the control cabinet.
For further information on STO wiring, refer to Connection of STO (CN9) (see page 175)
NOTE: The internal DC power supply of the drive is only to be used to deactivate the safety function STO
via the jumper supplied with the drive.
WARNING
UNINTENDED EQUIPMENT OPERATION
Remove the jumpers connected to the STO power connector (CN9) only if you intend to use the STO
safety-related function for your application.
Use only an external PELV 24 Vdc power supply unit when applying the safety-related STO function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated service brake if coasting does not meet the deceleration requirements of your
application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the coasting of the motor and its potential load is unsatisfactory as determined by your risk and hazard
analysis, an external service brake may also be required. Refer to Holding Brake and Safety Function STO
(see page 118).
1 If the maximum output current of the 24 V power supply exceeds 4 A, a 4 A slow-blow fuse is required.
For more information on STO wiring, see chapter Connection of STO (CN9) (see page 175)
In this example, when an EMERGENCY STOP is activated, it leads to a category 1 stop:
The safety relay module requests an immediate stop (undelayed) of the drive via the logic controller
(Halt). The logic controller takes the configured or programmed action to instruct the drive to make a
decelerated stop.
The power stage is disabled via the inputs STO_24V and STO_0V of the safety function STO after the
delay time set in the EMERGENCY STOP safety relay module has elapsed. Power can no longer be
supplied to the motor. If the motor is not already at a standstill when safety function STO is triggered
when the delay time has elapsed, it decelerates under the salient physical forces (gravity, friction, etc.)
active at the time until presumably coasting to a standstill.
If the coasting of the motor and its potential load is unsatisfactory as determined by your risk and hazard
analysis, an external service brake may also be required. Refer to Holding Brake and Safety Function STO
(see page 118).
WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated service brake if coasting does not meet the deceleration requirements of your
application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The specified minimum current and the permissible maximum current of the relay outputs of the
EMERGENCY STOP safety relay module must be respected.
Section 7.6
Rating the Braking Resistor
Braking resistors are required for dynamic applications. During deceleration, the kinetic energy is
transformed into electrical energy in the motor. The electrical energy increases the DC bus voltage. The
braking resistor is activated when the defined threshold value is exceeded. The braking resistor transforms
electrical energy into heat. If highly dynamic deceleration is required, the braking resistor must be well
adapted to the system. External driving forces acting on the motor can cause high currents to be
regenerated and supplied back to the drive.
DANGER
FIRE DUE TO EXTERNAL DRIVING FORCES ACTING ON MOTOR
Verify that no external forces can act on the motor that will exceeded the capacity of the braking resistor.
Failure to follow these instructions will result in death or serious injury.
An insufficiently rated braking resistor can cause overvoltage on the DC bus. Overvoltage on the DC bus
causes the power stage to be disabled. The motor is no longer actively decelerated.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the braking resistor has a sufficient rating by performing a test run under maximum load
conditions.
Verify that the parameter settings for the braking resistor are correct.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If multiple drives are connected via a common DC bus, this affects all motors. For further information, refer
to Common DC bus (see page 109).
An external braking resistor (see page 97) is required for applications in which the motor must be
decelerated quickly and the internal braking resistor cannot absorb the excess braking energy.
Introduction
The drive has an internal braking resistor. If the internal braking resistor is insufficient for the dynamics of
the application, one or more external braking resistors must be used.
The resistance values for external braking resistors must not be below the specified minimum resistance.
If an external braking resistor is activated by using the appropriate parameter, the internal braking resistor
is deactivated.
Introduction
An external braking resistor is required for applications in which the motor must be decelerated quickly and
the internal braking resistor cannot absorb the excess braking energy. The temperature of the braking
resistor may exceed 250 °C (482 °F) during operation.
WARNING
HOT SURFACES
Ensure that it is not possible to make any contact with a hot braking resistor.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of the braking resistor.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
VW3A760• Unit 1R•• (1) 2R•• 3R•• 4R•• (1) 5R•• 6R•• 7R•• (1)
Resistance Ω 10 27 72
Continuous power W 400 100 200 400 100 200 400
Maximum time in s 0.72 0.552 1.08 2.64 1.44 3.72 9.6
braking at 115 V / 230 V
Peak power at 115 V / kW 18.5 6.8 2.6
230 V
Maximum peak energy Ws 13300 3800 7400 18100 3700 9600 24700
at 115 V / 230 V
Degree of protection - IP 65
(1) Resistors with a continuous power of 400 W are not UL/CSA-approved.
VW3A77• Unit 04 05
Resistance Ω 15 10
Continuous power W 1000
Maximum time in braking at 115 V / 230 V s 3.5 1.98
Peak power at 115 V / 230 V kW 12.3 18.5
Maximum peak energy at 115 V / 230 V Ws 43100 36500
Degree of protection - IP20
Section 7.7
Monitoring Functions
Monitoring Functions
Monitoring Functions
Overview
The monitoring functions of the drive can be used to monitor movements and to monitor internal signals.
These monitoring functions are not safety-related functions.
The following monitoring functions are available:
Section 7.8
Configurable Inputs and Outputs
Presentation
This drive has digital inputs and outputs that can be configured. The inputs and outputs have a defined
default assignment depending on the operating mode. This assignment can be adapted to the
requirements of the customer's installation.
For further details, refer to chapter Operation (see page 313).
Section 7.9
Wiring
Wiring
General Wiring
Positive Logic
Wiring example with Modicon M221 Logic Controller (positive logic).
Negative Logic
Wiring example with Modicon M221 Logic Controller (negative logic).
Part IV
Installation
Installation
Introduction
An engineering phase is mandatory prior to mechanical and electrical installation. For basic information,
refer to Engineering (see page 101).
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground conductors
with the cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
Do not use cable shields as protective ground conductors.
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
In the case of a ground error, the maximum permissible current in the motor phases may be exceeded.
DANGER
FIRE CAUSED BY INCORRECT INSTALLATION
Use upstream, external ground error detection equipment (Residual Current Device / Ground Fault
Circuit Interrupter).
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop and overtravel stop, power outage
and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety
Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems” or their equivalent governing your particular location.
Conductive foreign objects, dust or liquids may cause safety functions to become inoperative.
WARNING
LOSS OF SAFETY FUNCTION CAUSED BY FOREIGN OBJECTS
Protect the system against contamination by conductive substances.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 65 °C (149 °F) (for bare metal) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
INOPERABLE EQUIPMENT DUE TO INCORRECT MAINS VOLTAGE CONNECTION
Verify that you use the correct mains voltage; install a transformer, if necessary.
Do not connect mains voltage to the output terminals (U, V, W).
Failure to follow these instructions can result in injury or equipment damage.
Chapter 8
Before Mounting
Before Mounting
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Do not use damaged products.
Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric representative if you detect any damage whatsoever to the products.
Scope of Supply
Drive
Drive Lexium 28A
Connector kit with 3 connectors for:
Power stage supply and logic supply
Braking resistor
Including jumper between PBi and PBe
Motor
Plastic tool for opening the spring terminals (available for devices from 50 W to 1.5 kW)
4-pin connector for deactivating the safety function STO (CN9)
Adhesive hazard labels in 5 languages (German, French, Italian, Spanish, Chinese)
Instruction sheet for the product
Motor
BCH2 servo motor
BCH2•R: 2 eyebolts
Information sheet for the product
Chapter 9
Drive Installation
Drive Installation
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
Conductive foreign objects, dust or liquids may cause safety functions to become inoperative.
WARNING
LOSS OF SAFETY FUNCTION CAUSED BY FOREIGN OBJECTS
Protect the system against contamination by conductive substances.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 70 °C (158 °F) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Control Cabinet
The control cabinet (enclosure) must have a sufficient size so that all devices and components can be
permanently installed and wired in compliance with the EMC requirements.
The ventilation of the control cabinet must be sufficient to comply with the specified ambient conditions for
the devices and components operated in the control cabinet.
Install and operate this equipment in a control cabinet rated for its intended environment and secured by
a keyed or tooled locking mechanism.
The connection cables of the devices are routed to the top and to the bottom. The minimum distances must
be adhered to for air circulation and cable installation.
Mounting distances and air circulation
LXM28AUA5, U01, U02, U04, U07, U10, U15, U20, U30, U45
Introduction
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground conductors
with the cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
Do not use cable shields as protective ground conductors.
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
Direct current can be introduced in the protective ground conductor of this drive. If a residual current device
(RCD / GFCI) or a residual current monitor (RCM) is used for protection against direct or indirect contact,
the following specific types must be used:
WARNING
DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE GROUND CONDUCTOR
Use a Type A Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) for single-
phase drives connected to a phase and to the neutral conductor.
Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) that has
approval for use with frequency inverters and is sensitive to all types of current for three-phase drives
and for single-phase drives not connected to a phase and the neutral conductor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
110 Vac
220 Vac
This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection is
interrupted, a hazardous leakage (touch) current may flow if the housing is touched.
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground conductors
with the cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
Do not use cable shields as protective ground conductors.
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
The central grounding screws of the product are located at the front side.
The I/O Interface (CN1) is a D-Sub 50-pin female connector. The following table describes the contacts of
the connector:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
VW3M1C10R•• Pinout
NOTE: For the CN1 mating connector, use a clip-on (latching) type, such as Schneider Electric reference
VW3M1C12 CN1 Connector Kit.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect an external, 24 Vdc power supply to the VDD connection of the I/O interface (CN1)
connector.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Example of pulse input (open collector) with internal power supply (negative logic).
Example of pulse input (open collector) with external power supply (negative logic).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect an external, 24 Vdc power supply to the VDD connection of the I/O interface (CN1)
connector.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Example of pulse input (open collector) with internal power supply (positive logic).
Example of pulse input (open collector) with external power supply (positive logic).
High-Speed Pulses
Example of high-speed pulse input (line driver).
Connect the cable shield to the equipotential ground of your controller/drive electrical system.
Example of digital outputs DO1 ... DO5 with external power supply (negative logic):
Example of digital output DO6 (OCZ) with internal power supply (negative logic):
Example of digital output DO6 (OCZ) with external power supply (negative logic):
Inductive loads using DC voltages may damage the signal outputs. A protection circuit is required to protect
the signal outputs against inductive loads.
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the inductive direct current load
damage.
Failure to follow these instructions can result in injury or equipment damage.
A diode can be used to protect the signal outputs against inductive loads.
Use a diode with the following ratings:
Reverse withstand voltage: voltage of signal output times 10
Forward current: greater than the load current
Example of digital outputs DO1 ... DO5 with external power supply (positive logic):
Inductive loads using DC voltages may damage the signal outputs. A protection circuit is required to protect
the signal outputs against inductive loads.
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the inductive direct current load
damage.
Failure to follow these instructions can result in injury or equipment damage.
A diode can be used to protect the signal outputs against inductive loads. Use a diode with the following
ratings:
Reverse withstand voltage: voltage of signal output times 10
Forward current: greater than the load current
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect an external, 24 Vdc power supply to the VDD connection of the I/O interface (CN1)
connector.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Use a relay or an open collector output (NPN transistor) for the input signal.
Example of digital input (negative logic) with internal power supply:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect an external, 24 Vdc power supply to the VDD connection of the I/O interface (CN1)
connector.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Use a relay or an open collector output (PNP transistor) for the input signal.
Example of digital input with internal power supply (positive logic):
Cable Specifications
For further information, refer to chapter Cables (see page 106).
Wiring Diagram
Connection assignment motor encoder (CN2)
The motor encoder interface (CN2) is a 6-pin connector. The following table describes the contacts of the
connector:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Connecting the Battery Compartment When Using a Motor Equipped With a Multi Turn Encoder
The battery compartment is connected to CN2 Encoder, between the drive and the motor encoder cable.
NOTE: The multi turn counting is preserved through power down by the external battery located into the
battery compartment.
For further information on the battery replacement, refer to the maintenance of the motor (see page 447).
For LXM28A∙∙∙UA5 …U45, the battery compartment should be installed on a baseplate near the drive
Connection PC (CN3)
Function
The commissioning interface (CN3) is an RS-485 connection, supported on an RJ45 connector. If the PC
used to connect to the commissioning interface has an RS-485 port, typically supported on a DB9
connector, you can connect it to this connector (RJ45 / DB9 cable). Otherwise, you can use the USB port
of the PC with a USB to RS-485 converter.
The commissioning interface may only be used for a point-to-point connection, but not for a point-to-
multipoint connection (RS-485 network).
If the commissioning interface at the product is directly connected to an Ethernet interface at the PC, the
PC interface may be damaged and rendered inoperable.
NOTICE
INOPERABLE EQUIPMENT
Do not directly connect an Ethernet interface to the commissioning interface of this product.
Failure to follow these instructions can result in equipment damage.
Connecting a PC
A PC with the commissioning software LXM28 DTM Library can be connected for commissioning. The PC
is connected via a bidirectional USB/RS485 converter, refer to Accessories and Spare Parts
(see page 92).
Cable Specifications
For further information, refer to chapter Cables (see page 106).
Wiring Diagram
Wiring diagram PC with commissioning software
The commissioning interface (CN3) is an RJ45 connector. The following table describes the contacts of
the connector:
6 ... 7 - Reserved -
8 and SHLD Functional ground / shield - internally connected to ground -
connector potential of the drive
housing
(1) No polarization.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Verify that the connector locks snap in properly at the housing.
Function
The device is suitable for connection to CANopen and CANmotion.
A CAN bus connects multiple devices via a bus cable. Each network device can transmit and receive
messages. Data between network devices is transmitted serially.
Each network device must be configured before it can be operated on the network. The device is assigned
a unique 7-bit node address (node ID) between 1 (01h) and 127 (7Fh). The address is set during
commissioning.
The baud rate must be the same for all devices in the fieldbus.
Cable Specifications
For further information, refer to chapter Cables (see page 106).
Item Description
1 Devices with RJ45 CAN connection in the control cabinet
2 CANopen cables with RJ45 connectors
3 Connection cables between device and tap, for example TCSCCN4F3M3T for tap TSXCANTDM4
4 Tap in the control cabinet, for example TSXCANTDM4 as D-SUB four-port tap or VW3CANTAP2
as RJ45 tap
5 Fieldbus cable (trunk line) to the bus devices outside of the control cabinet, connected to the tap by
means of screw terminals. Cross section 0.20 mm2 (AWG 24) for CAN level, cross section
0.25 mm2 (AWG 22) for reference potential
6 Terminating resistor 120 Ω RJ45 (TCSCAR013M120)
At a baud rate of 1 Mbit/s, the drop lines are limited to 0.3 m (0.98 ft).
Terminating Resistors
Both ends of a CAN bus line must be terminated. A 120 Ω terminating resistor between CAN_L and CAN_H
is used for this purpose.
Connectors with integrated terminating resistors are available as accessories, refer to chapter CANopen
Connectors, Distributors, Terminating Resistors (see page 94).
Wiring Diagram
Wiring diagram CN4 CANopen
The CAN interface (CN4) consists of 2 RJ45 connectors. The following table describes the contacts of the
connectors:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Connecting CANopen
Connect the CANopen cable to CN4 (pins 1, 2, and 3) with an RJ45 connector. Note the information on
using cables with RJ45 connectors.
Verify that the connector locks snap in properly at the housing.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point. 1)
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1)
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
Terminating Resistors
Both ends of a CAN bus line must be terminated. A 120 Ω terminating resistor between CAN_L and CAN_H
is used for this purpose.
This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection is
interrupted, a hazardous leakage (touch) current may flow if the housing is touched.
DANGER
INSUFFICIENT GROUNDING
Use a protective ground conductor with at least 10 mm2 (AWG 6) or two protective ground conductors
with the cross section of the conductors supplying the power terminals.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
Do not use conduits as protective ground conductors; use a protective ground conductor inside the
conduit.
Do not use cable shields as protective ground conductors.
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
WARNING
INSUFFICIENT PROTECTION AGAINST OVERCURRENT
Use the external fuses specified in chapter “Technical Data”.
Do not connect the product to a supply mains whose short-circuit current rating (SCCR) exceeds the
value specified in the chapter “Technical Data”.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
INCORRECT MAINS VOLTAGE
Verify that the product is approved for the mains voltage before applying power and configuring the
product.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The equipment, drives and motors, are intended for industrial use and may only be operated with a
permanently installed connection.
Prior to connecting the equipment, verify the approved mains types, see chapter Electrical Data Drive
(see page 41).
Cable Specifications
Respect the required cable properties in chapter Cables (see page 106) and in chapter Electromagnetic
Compatibility (EMC) (see page 102).
Shield: -
Twisted Pair: -
PELV: -
Cable composition: The conductors must have a sufficiently large cross section so that the
fuse at the mains connection can trip if required.
Maximum cable length: 3 m (9.84 ft)
Special characteristics: -
UA5, U01, U02, U04, U07, U10, U15, U20, U30, U45
Connection Meaning
R, S, (T) Power stage supply
L1, L2 Logic supply
Verify the type of mains. For the approved types of mains, refer to chapter Electrical Data Drive
(see page 41).
Connect the mains cable.
Verify that the connector locks snap in properly at the housing.
Wiring Diagram for Devices That Can Be Connected Via a Single-Phase or Three Phases
Drives with a continuous power from 50 W to 1500 W can be connected via a single-phase or via three
phases. Drives with a continuous power of more than 1500 W must be connected via three phases.
Wiring diagram for devices that can be connected via a single-phase or three-phases
Incorrect use of the DC bus may permanently damage the drives either immediately or over time.
WARNING
INOPERABLE SYSTEM COMPONENTS AND LOSS OF CONTROL
Verify that all requirements for using the DC bus are met.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
This and other important information can be found in the ”LXM28 - Common DC bus - Application note”
(see page 11). If you wish to take advantage of DC bus sharing, you must first consult the LXM28 -
Common DC bus - Application note for important safety-related information.
An insufficiently rated braking resistor can cause overvoltage on the DC bus. Overvoltage on the DC bus
causes the power stage to be disabled. The motor is no longer actively decelerated.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the braking resistor has a sufficient rating by performing a test run under maximum load
conditions.
Verify that the parameter settings for the braking resistor are correct.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Cable Specifications
For further information, refer to chapter Cables (see page 106).
The braking resistors listed in chapter Accessories and Spare Parts (see page 97) have a 3-wire,
temperature-resistant cable with a length of 0.75 m (2.46 ft) to 3 m (9.84 ft).
Properties of the Terminals (CN7) LXM28AUA5, U01, U02, U04, U07, U10, U15, U20, U30, U45
The terminals are approved for stranded conductors and solid conductors. Use cable ends (ferrules), if
possible.
The removable terminals are approved for fine-stranded conductors and solid conductors. Respect the
maximum permissible connection cross section. Take into account the fact that cable ends (ferrules)
increase the conductor cross section.
NOTE: If you use cable ends (ferrules), use only cable ends (ferrules) with collars for these terminals.
Wiring Diagram
Wiring diagram internal braking resistor activated
LXM28AUA5…U45
LXM28AUA5…U45
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the
voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
High voltages may be present at the motor connection. The motor itself generates voltage when the motor
shaft is rotated. AC voltage can couple voltage to unused conductors in the motor cable.
DANGER
ELECTRIC SHOCK
Verify that no voltage is present prior to performing any type of work on the drive system.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Insulate both ends of unused conductors of the motor cable.
Supplement the motor cable grounding conductor with an additional protective ground conductor to
the motor housing.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.
Incorrect wiring of the motor connection may cause live wires to be exposed outside of the motor connector
below the HMI.
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT WIRING
Verify that the protective ground connection (PE) of the device is connected to ground.
Do not remove the cable end (ferrule) from the protective ground terminal (PE) of the motor connector
until you are prepared to wire the protective ground conductor of the motor to the protective ground
terminal (PE) of the motor connector.
Verify that no bare metal of the wires is exposed outside of the motor connector housing when wiring
the motor connector.
Regularly, as part of a maintenance plan, assure that the motor wires are secured in the terminals of
the motor connector due to vibration or other influences.
Failure to follow these instructions will result in death or serious injury.
Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.
WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Compatibility between Drive and Motor is defined in the Drive / Motor combinations table (see page 22).
Route the cables from the motor and the encoder to the device (starting from the motor). Due to the pre-
assembled connectors, this direction is often faster and easier.
Cable Specifications
For further information, refer to chapter Cables (see page 106).
Monitoring
The drive monitors the motor phases for:
Short circuit between the motor phases
Short circuit between the motor phases and ground (Not applicable for LXM28AUA5 … U07 M3X.)
Short circuits between the motor phases and the DC bus, the braking resistor, or the holding brake wires
are not detected.
When a short-circuit is detected, power is removed by disabling the power stage. The firmware reports
error AL001. Once you have resolved the issue of the over-current, you can re-enable the power stage of
the drive.
NOTE: After three successive unsuccessful retries of resetting the power stage, the reset will be blocked
for a minimum of one minute.
LXM28AUA5…U45
The holding brake in the motor has the task of holding the motor position when the power stage is disabled.
The holding brake is not a safety function and not a service brake.
A motor with a holding brake requires a suitable holding brake controller which releases the brake when
the power stage is enabled and locks the motor shaft when the power stage is disabled.
The holding brake is connected to one of the digital outputs DO1…DO5. The signal output function BRKR
must be assigned to the digital output to which the holding brake is connected. The signal output function
BRKR releases the holding brake when the power stage is enabled. When the power stage is disabled, the
holding brake is reapplied.
The factory settings for the signal outputs depend on the operating mode, see chapter Setting the Digital
Signal Outputs (see page 322). Depending on the operating mode, the signal output function is either
assigned to the digital output DO4 or not assigned at all. When you reset the drive to the factory settings
with P2-08 = 10, the assignments of the signal output functions are also reset to the factory settings.
When you switch the operating mode using the parameter P1-01 or the signal input functions V-Px and V-
T, the signal output functions may also be reset to the factory settings for the new operating mode. If you
use the setting D = 0 of parameter P1-01, the assignment of the signal output functions remains the same
in the new operating mode.
Resetting the drive to the factory settings or switching the operating mode can modify the assignment of
the signal output functions in such a way that the holding brake is released unintentionally.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the digital output to which you have assigned the signal output function BRKR has been
properly wired and configured.
Before switching to a different operating mode, verify that the signal output function BRKR for the
holding brake will not be assigned to an incorrect digital output in the new operating mode.
Before resetting the drive to the factory settings, verify that the signal output function BRKR for the
holding brake will be assigned to the correct digital output or reassign the signal output function BRKR
after the factory reset according to the requirements of your application prior to starting the system.
In all cases, take all necessary measures to prevent unintended movements of the load caused by a
release of the holding brake.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Item Description
1 Triggering an EMERGENCY STOP should apply the holding brake
2 Flyback diode
For important safety information, refer to the chapter Safety Function STO (Safe Torque Off)
(see page 110) for the requirements for using the safety function STO.
Shield: Yes
Twisted Pair: Yes
PELV: Required
Minimum conductor cross section: 2 x 0.34 mm2 (AWG 22)
Maximum cable length: 30 m (98.4 ft)
Fuse: 4A
Shield: No
Twisted Pair: No
PELV: Required
Minimum conductor cross section: 2 x 0.25 mm2 (AWG 24)
Maximum cable length: 3 m (9.84 ft)
Fuse: 4A
Wiring Diagram
Wiring diagram safety function STO
The STO interface (CN9) is a 4-pin female connector. The following table describes the contacts of the
connector:
WARNING
UNINTENDED EQUIPMENT OPERATION
Remove the jumpers connected to the STO power connector (CN9) only if you intend to use the STO
safety-related function for your application.
Use only an external PELV 24 Vdc power supply unit when applying the safety-related STO function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Chapter 10
Motor Installation
Motor Installation
Motors are very heavy relative to their size. The mass of the motor can cause injuries and damage.
WARNING
HEAVY AND/OR FALLING PARTS
Use a suitable crane or other suitable lifting gear for mounting the motor if this is required by the weight
of the motor.
Use the necessary personal protective equipment (for example, protective shoes, protective glasses
and protective gloves).
Mount the motor so that it cannot come loose (use of securing screws with appropriate tightening
torque), especially in cases of fast acceleration or continuous vibration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Motors can generate strong local electrical and magnetic fields. This can cause interference in sensitive
devices.
WARNING
ELECTROMAGNETIC FIELDS
Keep persons with electronic medical implants, such as pacemakers, away from the motor.
Do not place electromagnetically sensitive devices in the vicinity of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 70 °C (158 °F) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
IMPROPER APPLICATION OF FORCES
Do not use the motor as a step to climb into or onto the machine.
Do not use the motor as a load-bearing part.
Use hazard labels and guards on your machine to help prevent the improper application of forces on
the motor.
Failure to follow these instructions can result in injury or equipment damage.
Mounting Position
The following mounting positions are defined and permissible as per IEC 60034-7:
Mounting
When the motor is mounted to the mounting surface, it must be accurately aligned axially and radially and
make even contact with the mounting surface. All mounting screws must be tightened with the specified
tightening torque. No uneven mechanical load may be applied while the mounting screws are tightened.
For data, dimensions, and degrees of protection (IP), refer to chapter Motor (see page 53).
Mounting Situation
NOTICE
FORCES APPLIED TO THE REAR SIDE OF THE MOTOR
Do not place the motor on the rear side.
Protect the rear side of the motor from impact.
Do not lift motors via the rear side.
Only lift motors equipped with eyebolts via the eyebolts.
Failure to follow these instructions can result in equipment damage.
Item Description
1 Protect the rear side of the motor from application of forces.
Eyebolts BCH2•R
Consider the mass of the product when mounting the motor. It may be necessary to use suitable lifting
gear.
Connection overview
Item Description
1 Encoder connection
2 Motor connection
Motor connection MIL connector (type C and type D), motor side:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Mating Connector
For suitable mating connectors, refer to chapter Connectors and Adapters (see page 92).
The motor is designed for operation via a drive. Connecting the motor directly to line voltage will damage
the motor and can cause fires.
DANGER
FIRE HAZARD DUE TO INCORRECT CONNECTION
Only connect the motor to a matching, approved drive.
Failure to follow these instructions will result in death or serious injury.
Compatibility between Drive and Motor is defined in the Drive / Motor combinations table (see page 22).
High voltages may be present at the motor connection. The motor itself generates voltage when the motor
shaft is rotated. AC voltage can couple voltage to unused conductors in the motor cable.
DANGER
ELECTRIC SHOCK
Verify that no voltage is present prior to performing any type of work on the drive system.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Insulate both ends of unused conductors of the motor cable.
Supplement the motor cable grounding conductor with an additional protective ground conductor to
the motor housing.
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of all equipment.
Failure to follow these instructions will result in death or serious injury.
Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.
WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Compatibility between Drive and Motor is defined in the Drive / Motor combinations table (see page 22).
Ground the motor via a grounding screw if grounding via the flange and the protective ground conductor
of the motor cable is not sufficient.
Use parts with suitable corrosion protection.
DANGER
ELECTRIC SHOCK, ARC FLASH AND FIRE CAUSED BY INCORRECT INSTALLATION OF THE
CABLE
Disconnect all power before plugging in or unplugging the connectors.
Verify correct pin assignment of the connectors according to the specifications in this chapter before
connecting the cables.
Verify that the connectors are properly inserted and locked before applying power.
Avoid forces or movements of the cable at the cable entries.
Failure to follow these instructions will result in death or serious injury.
Connect the motor cable and the encoder cable to the drive according to the wiring diagram of the drive.
If your motor is equipped with a holding brake, follow the instructions in chapter Holding Brake
Connection (see page 187).
The holding brake in the motor has the task of holding the motor position when the power stage is disabled.
The holding brake is not a safety function and not a service brake.
A motor with a holding brake requires a suitable holding brake controller which releases the brake when
the power stage is enabled and locks the motor shaft when the power stage is disabled.
See chapter Holding Brake Connection (see page 173) for additional information.
As a result of damage to the insulation of the motor cable, mains voltage may get to the wires for the
holding brake.
DANGER
ELECTRICAL SHOCK CAUSED BY DAMAGE TO THE MOTOR CABLE
Use a PELV power supply for the holding brake.
Insulate both ends of unused conductors of the motor cable.
Failure to follow these instructions will result in death or serious injury.
When the product is operated for the first time, there is a risk of unanticipated movements caused by, for
example, incorrect wiring or unsuitable parameter settings. Releasing the holding brake can cause an
unintended movement, for example, lowering of the load in the case of vertical axes.
WARNING
UNINTENDED MOVEMENT
Verify that there are no persons or obstacles in the zone of operation when performing a test of the
holding brake.
Take appropriate measures to avoid damage caused by falling or lowering loads or other unintended
movements.
Run initial tests without coupled loads.
Verify that a functioning emergency stop push-button is within reach of all persons involved in running
tests.
Anticipate movements in unintended directions or oscillations of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Cable Specifications
For further information on cable specifications, refer to chapter Cables (see page 106).
Chapter 11
Verifying Installation
Verifying Installation
Verifying Installation
Part V
Commissioning
Commissioning
Chapter 12
Overview
Overview
General
You must recommission an already configured device if you want to use it under different operating
conditions.
The safety function STO (Safe Torque Off) does not remove power from the DC bus. The safety function
STO only removes power to the motor. The DC bus voltage and the mains voltage to the drive are still
present.
DANGER
ELECTRIC SHOCK
Do not use the safety function STO for any other purposes than its intended function.
Use an appropriate switch, that is not part of the circuit of the safety function STO, to disconnect the
drive from the mains power.
Failure to follow these instructions will result in death or serious injury.
Unsuitable settings or unsuitable data may trigger unintended movements, trigger signals, damage parts
and disable monitoring functions. Some parameters and other operational data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modification.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the power stage is disabled unintentionally, for example as a result of a power outage, errors or functions,
the motor is no longer decelerated in a controlled way.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Applying the holding brake while the motor is running will cause excessive wear and loss of the braking
force.
WARNING
LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE
Do not use the holding brake as a service brake.
Do not exceed the maximum number of brake applications and the kinetic energy during braking of
moving loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 70 °C (158 °F) during operation.
WARNING
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Rotating parts may cause injuries and may catch clothing or hair. Loose parts or parts that are out of
balance may be ejected.
WARNING
MOVING, UNGUARDED EQUIPMENT
Verify that rotating parts cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
When the product is operated for the first time, there is a risk of unanticipated movements caused by, for
example, incorrect wiring or unsuitable parameter settings. Releasing the holding brake can cause an
unintended movement, for example, lowering of the load in the case of vertical axes.
WARNING
UNINTENDED MOVEMENT
Verify that there are no persons or obstacles in the zone of operation when performing a test of the
holding brake.
Take appropriate measures to avoid damage caused by falling or lowering loads or other unintended
movements.
Run initial tests without coupled loads.
Verify that a functioning emergency stop push-button is within reach of all persons involved in running
tests.
Anticipate movements in unintended directions or oscillations of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The product can be accessed via different types of access channels. Simultaneous access via multiple
access channels or the use of exclusive access may cause unintended equipment operation.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that simultaneous access via multiple access channels cannot cause unintended triggering or
blocking of commands.
Verify that the use of exclusive access cannot cause unintended triggering or blocking of commands.
Verify that the required access channels are available.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Commissioning Tools
Overview
The following tools (see page 92) can be used for commissioning, parameterization, and diagnostics:
Item Description
1 Integrated HMI
2 PC with commissioning software LXM28 DTM Library
3 Fieldbus
Device settings can be duplicated. Stored device settings can be transferred to a device of the same type.
Duplicating the device settings can be used if multiple devices are to have the same settings, for example,
when devices are replaced.
Chapter 13
Integrated HMI
Integrated HMI
Overview
The integrated HMI allows you to edit parameters, start the operating mode Jog or perform autotuning via
the integrated Human-Machine Interface (HMI). Diagnostics information (such as parameter values or
error codes) can also be displayed. The individual sections on commissioning and operation include
information on whether a function can be carried out via the integrated HMI or whether the commissioning
software must be used.
Item Description
1 5-digit 7-segment display
2 OK key
3 Arrow keys
4 M key
5 S key
Incorrect wiring of the motor connection may cause live wires to be exposed outside of the motor connector
below the HMI.
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT WIRING
Verify that the protective ground connection (PE) of the device is connected to ground.
Do not remove the cable end (ferrule) from the protective ground terminal (PE) of the motor connector
until you are prepared to wire the protective ground conductor of the motor to the protective ground
terminal (PE) of the motor connector.
Verify that no bare metal of the wires is exposed outside of the motor connector housing when wiring
the motor connector.
Regularly, as part of a maintenance plan, assure that the motor wires are secured in the terminals of
the motor connector due to vibration or other influences.
Failure to follow these instructions will result in death or serious injury.
When the drive is powered on, the display shows the name of the selected status information function for
approximately one second; after that, it displays the corresponding actual value or status value.
Element Function
HMI display The 5-digit 7-segment display shows actual values, parameter settings, status information,
and error codes.
M key The M key lets you switch between the type of information displayed: status
information/actual values, error codes, and parameters.
If an error is detected, the display shows the error code. If you press the M while the error is
active, you can display other information; however, after approximately 20 seconds without
interaction, the error code is displayed again.
S key The S lets you scroll through the parameter groups.
After you have selected a parameter and its value is displayed, you can use the S key to
move the cursor to the left. The digit at the current cursor position flashes. The arrow keys
let you change the value at the current cursor position.
Arrow keys The arrow keys let you scroll through the actual values/status information and the parameters
within a parameter group. Use the arrow keys to increase or decrease values.
OK key After you have selected a parameter, press the OK key to display the current parameter
value. The arrow keys let you change the displayed value. Pressing the OK key again saves
the value.
7-Segment Display
Saving Settings
If you set a new parameter value and press the OK key, a message is displayed for approximately one
second to provide feedback.
After you have powered on the drive, status information is displayed via the HMI. Use the parameter P0-
02 to select the type of status information to be displayed. For example, if you set the parameter P0-02 to
the value 7, the speed of rotation of the motor after is displayed after you have powered on the drive.
Chapter 14
Commissioning Procedure
Commissioning Procedure
Commissioning Software
The commissioning software LXM28 DTM Library has a graphic user interface and is used for
commissioning, diagnostics, and testing settings.
Online Help
The commissioning software offers help functions, which can be accessed via help menu or by pressing
the F1 key.
Each device is identified by a unique address. Each device must have its own unique node address, which
may only be assigned once in the network. The transmission rate (baud rate) must be the same for all
devices in the network.
Use the parameter P3-00 to set the Modbus device address.
Use the parameter P3-05 to set the CANopen device address.
Use the parameter P3-01 to set the baud rate.
Use the parameter P3-02 to set the connection settings.
Setting the baud rate:
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that there is only one master controller configured on the network or remote link.
Verify that all devices have unique addresses.
Confirm that the device address is unique before placing the system into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Direction of Movement
WARNING
UNINTENDED MOVEMENT CAUSED BY INTERCHANGED MOTOR PHASES
Do not interchange the motor phases.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If your application requires an inversion of the direction of movement, you may parameterize the direction
of movement.
Movements are made in positive or in negative directions.
Definition of the direction of movement: Positive direction of movement is when the motor shaft rotates
counterclockwise as you look at the end of the protruding motor shaft.
Direction of movement with factory settings
Select the operating mode Velocity (V) via the parameter P1-01: = 2. Refer to Setting the Operating
Mode (see page 334).
Set the parameter P1-01 to D=1. This assigns defaults to the signal input functions for the operating
mode Velocity (V), DI6…DI8 presets must be modified for this test.
New settings for the parameter P1-01 do not become active until the drive is powered on the next time.
Restart the drive.
Select the following signal input functions via the parameters P2-10 to P2-17:
For further information on the settings, refer to Setting the Digital Signal Inputs (see page 316).
For further information on error messages, refer to Diagnostics and Troubleshooting (see page 431).
Target Velocity
The target velocity is selected via the signal input functions SPD0 (least significant bit) and SPD (most
significant bit):
The safety function STO must be tested at least once per year.
Procedure:
Operate the system with the nominal voltage at the STO inputs as described in the chapter Inputs /
Outputs Characteristics (see page 47).
Enable the power stage (operating state 6 Operation Enabled).
Trigger the safety function STO by switching off the voltage (for example, via an emergency stop push-
button).
The power stage is disabled and the error message AL501 is displayed.
Verify that drive is in the operating state Fault.
Check whether the drive can be set to the operating state 6 Operation Enabled.
The drive remains in the operating state Fault.
Restore the STO voltage at the signal inputs of the safety function STO and trigger a Fault Reset.
Verify that the drive can be set to the operating state 6 Operation Enabled.
The drive is set to the operating state 6 Operation Enabled. Movements are possible again.
Chapter 15
Tuning the Control Loops
Autotuning and manual tuning move the motor in order to tune the control loops. Incorrect parameters may
cause unintended movements or the loss of monitoring functions.
WARNING
UNINTENDED MOVEMENT
Only start the system if there are no persons or obstructions in the zone of operation.
Verify that the values for the parameters P9-26 and P9-27 do not exceed the available movement
range.
Verify that the parameterized movement ranges are available.
In determining the available movement range, consider the additional distance for the deceleration
ramp in the case of an EMERGENCY STOP.
Verify that the parameter settings for a Quick Stop are correct.
Verify correct operation of the limit switches.
Verify that a functioning emergency stop push-button is within reach of all persons involved in the
operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Autotuning adapts the control performance of the drive to the mechanical system used and optimizes the
control loop settings appropriately. External factors such as a load at the motor are considered. The control
loop settings can also be optimized by using manual tuning.
Two autotuning methods and manual tuning are provided for control loop optimization:
Easy Tuning: This type of autotuning is performed without user intervention. For most applications, Easy
Tuning yields good, highly dynamic results.
Comfort Tuning: This type of autotuning is performed with user intervention. You can select optimization
criteria and set parameters for movement, direction, and velocity.
Manual Tuning: This type of tuning allows you to perform test movements and optimize the control loop
settings using the Scope function.
Easy Tuning
Easy Tuning is started via the HMI or the commissioning software LXM28 DTM Library.
Easy Tuning requires an available movement range of 5 revolutions. During Easy Tuning, movements of
2.5 revolutions are performed in positive direction of movement and 2.5 revolutions in negative direction of
movement. If this movement range is not available, you must use Comfort Tuning.
Easy Tuning can be used for a ratio of motor inertia to load inertia of up to 1:50.
After you have started Easy Tuning via P2-32, the display of the HMI shows the progress as a percentage
from tn000 to tn100.
Press the M button of the HMI to cancel autotuning.
If autotuning completes successfully, the display of the HMI shows the message done.
Press the OK key of the HMI to save the control loop parameters. The display of the HMI briefly shows the
message saved.
Press the M key of the HMI to discard the autotuning results.
If autotuning does not complete successfully, the display of the HMI shows the message ERROR. The cause
can be read with the parameter P9-30.
The parameter P9-37 provides additional information on the last event that occurred during autotuning.
Comfort Tuning
Comfort Tuning allows you to select optimization criteria and set values for the movement.
Item Description
1 Optimization for minimum overshoot
2 Optimization for minimum settling time
Vibration suppression compensates resonance frequencies of the mechanical system. The option
Vibration Suppression is available for both optimization criteria.
Setting Smoothing
Comfort Tuning uses S-curve smoothing by default. The value for smoothing via the S-curve is optimized
during Comfort Tunings.
The parameter P9-23 allows you to change from automatic smoothing to manual smoothing.
The following options are available for manual smoothing:
No smoothing
Smoothing via low-pass filter with a fixed value
Smoothing via S-curve with a fixed value
The illustration below shows the movement during Comfort Tuning if smoothing via the low-pass filter is
used:
Comfort Tuning with smoothing via low-pass filter
The illustration below shows the movement during Comfort Tuning if smoothing via an S-curve is used:
Comfort Tuning with smoothing via S-curve
If you want Comfort Tuning in both directions, set parameter P9-20 to 0. Then set the parameters P9-26
and P9-27 to the same values, but with different signs (for example, P9-26 = -20000 and P9-27 = +20000).
The value determines the movement range in both directions.
If you want Comfort Tuning in a single direction, set parameter P9-20 to 2. Then set the parameters P9-26
and P9-27 to the same values. The sign of the value determines the direction for Comfort Tuning. For
example, if you set P9-26 = -20000 and P9-27 = -20000, Comfort Tuning is performed in negative direction
of movement with a movement range of 20000 PUU.
NOTE: If you do not enter consistent values for parameters P9-26 and P9-27, the autotuning is
unsuccessful. Parameter P9-30 contains the information on the unsuccessful autotuning attempt.
After you have started the required Comfort Tuning method via P2-32, the display of the HMI shows the
progress as a percentage from tn000 to tn100.
Press the M button of the HMI to cancel autotuning.
If autotuning completes successfully, the display of the HMI shows the message done.
Press the OK key of the HMI to save the control loop parameters. The display of the HMI briefly shows the
message saved.
Press the M key of the HMI to discard the autotuning results.
If autotuning does not complete successfully, the display of the HMI shows the message ERROR. The
cause can be read with the parameter P9-30.
The parameter P9-37 provides additional information on the last event that occurred during autotuning.
Manual Tuning
Manual tuning is performed in the operating mode Internal Profile. Manual tuning allows you to perform test
movements and optimize the control loop settings using the Scope function.
NOTE: Manual tuning should only be attempted by trained persons who are familiar with and understand
the contents of this manual and all other pertinent product documentation. These persons must have
sufficient technical training, knowledge, and experience and be able to foresee and detect potential
hazards and issues that may be caused by manual tuning, by changing the settings and by the mechanical,
electrical, and electronic equipment of the entire system in which the product is used. No responsibility is
assumed by Schneider Electric for any consequences arising out of the use of manual tuning.
In addition to the low-pass filter, electronic gear filter function can be used in the following cases:
Pulse and direction command has a low resolution
Low rigidity of the coupling between motor and load
Movement is too short
Motor is noisy after tuning
Current is unstable during tuning
Motor temperature is unusually high
Depending on the requirements concerning the control performance, steps 2 and 3 can be omitted.
Perform a movement in both directions after each of the steps below to check the recorded parameter
values on the Scope tab of the commissioning software LXM28 DTM Library.
NOTE: The process of tuning requires trials of successive approximations. Values that are too high or too
low relative to the other relevant values might cause instability. If it is necessary to have a low or high value
of the parameter in the preceding example, you may need to adjust the values of the other relevant
parameters to compensate and achieve a stable system.
When P8-35 (CONTROLMODE) (high byte) is set to 5, the following table presents the values for 10 %
overshoot. Set the filter parameter values P8-14 (NLFILTDAMPING) and P8-15 (NLFILTT1) accordingly:
Increasing P8-27 (GEARFILTT1) smooths the input command, but adds a delay.
Increasing P8-28 (GEARFILTT2) and P8-29 (GEARFILTVELFF) compensate the delay, but adds
overshoots.
If P8-29 (GEARFILTVELFF) has the same value as P8-28 (GEARFILTT2), there is no delay.
Usual values:
P8-27 (GEARFILTT1) is usually around 2 times the input step width
P8-28 (GEARFILTT2) is usually 2 times P8-27 (GEARFILTT1)
NOTE: When a system has multiple axes, gear filter values must be the same for all axes.
Procedure:
Progressively increase the value of parameter P8-14 (NLFILTDAMPING) until the oscilloscope shows
noise and/or oscillation of the reference current, P11-11 (TCMD).
Progressively decrease the value of parameter P8-15 (NLFILTT1) until the oscilloscope shows noise
and/or oscillation of the reference current P11-11 (TCMD).
Increase the value of parameter P8-15 (NLFILTT1) by 20 %, however, by at least 0.05 ms.
Example P8-03 (LTNP) value too high - oscillation at standstill (65 Hz)
Example P8-03 (LTNP) value too high - oscillation at standstill (75 Hz)
Example P8-03 (LTNP) value too high - oscillation at standstill, overshoot of position deviation (100 Hz)
Example P8-02 (LTNIV) position deviation decreases rapidly when target velocity is reached (90 Hz)
Example P8-02 (LTNIV) value too high - oscillation at standstill, overshoot of position deviation (120 Hz)
Example P8-20 (NLPEAFF) maximum position deviation further decreased (220 Hz)
Example P8-20 (NLPEAFF) minimum position deviation, short settling time, oscillation at standstill
(120 Hz)
Example P8-20 (NLPEAFF) negative position deviation during acceleration phase (100 Hz)
Part VI
Parameters
Parameters
Chapter 16
Parameters
Parameters
This chapter provides an overview of the parameters which can be used for operating the product.
Unsuitable settings or unsuitable data may trigger unintended movements, trigger signals, damage parts
and disable monitoring functions. Some parameters and other operational data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modification.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Possible values of a parameter that are not described are considered as reserved and must not be
used.
Parameter Name
The parameter name uniquely identifies a parameter.
Unit
The unit of the value.
P0 - Status Parameters
P0 - Status Parameters
P1 - Basic Parameters
P1 - Basic Parameters
A: Operating mode
Refer to chapter Setting the Operating
Mode (see page 334).
C: Direction of movement
Refer to chapter Verifying the Direction of
Movement (see page 209).
D: Signal input functions and signal output
functions after operating mode switching
Value 0: The assignments of the signal
input functions and the signal output
functions (P2-10 ... P2-22) remain identical
for the new operating mode.
Value 1: The assignments of the signal
input functions and the signal output
functions (P2-10 ... P2-22)) are set to the
default presets of the new operating mode.
Refer to chapters Default Presets of the
Signal Inputs (see page 316) and Default
Presets of the Signal Outputs
(see page 322).
Modified settings become active the next
time the product is powered on.
A: Velocity limitation
0: Deactivate
1: Activate (in operating mode T, and
CANopen T (refer to P1-82))
B: Torque limitation
0: Deactivate
1: Activate (operating modes PT, PS,
CANopen V (refer to P1-85) and V)
P2 - Extended Parameters
P2 - Extended Parameters
P3 - Communication Parameters
P3 - Communication Parameters
P4 - Diagnostics Parameters
P4 - Diagnostics Parameters
When:
S key is indicated by bit0
M key is indicated by bit1
UP key is indicated by bit2
DOWN key is indicated by bit3
ENT key is indicated by bit4
P5 - Motion Settings
Value 1:
Activate software limit switches.
Activate homing transient limits.
Value 2:
Deactivate software limit switches.
Deactivate homing transient limits.
Value 3:
Activate software limit switches.
Deactivate homing transient limits.
P8 - Control Loops
P8 - Control Loops
P9 - DTM Data
P9 - DTM Data
Part VII
Operation
Operation
Chapter 17
Operation
Operation
Access Channels
The product can be accessed via different types of access channels. Simultaneous access via multiple
access channels or the use of exclusive access may cause unintended equipment operation.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that simultaneous access via multiple access channels cannot cause unintended triggering or
blocking of commands.
Verify that the use of exclusive access cannot cause unintended triggering or blocking of commands.
Verify that the required access channels are available.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The product allows you to work with exclusive access which limits access to the product via a single access
channel.
Only one access channel can have exclusive access to the product.
Exclusive access can be provided via different access channels:
Via the integrated HMI:
The operating mode Jog or Autotuning can be started via the HMI.
Via a fieldbus:
Exclusive access is provided to a fieldbus by blocking the other access channels with the parameter
AccessLock.
Via the commissioning software LXM28 DTM Library:
The commissioning software receives exclusive access via the switch Exclusive access in position On.
When the product is powered on, there is no exclusive access via an access channel.
The reference values are effective at the analog inputs and at the pulse inputs when the product is powered
on. If exclusive access has been assigned to an access channel, signal at the pulse inputs are ignored.
The signal inputs of the safety function STO and the signal input functions HALT, FAULT_RESET, SON
(falling edge), CWL(NL) and CCWL(PL) are always effective during exclusive access.
Operating States
State Diagram
When the product is powered on and when an operating mode is started (see page 333), the product goes
through a number of operating states.
The state diagram (state machine) shows the relationships between the operating states and the state
transitions.
The operating states are internally monitored and influenced by monitoring functions.
Operating States
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Verify that the wiring is appropriate for the settings.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CANopen
P2- name V T V T T
10 ... P2-
17
01h SON Servo ON DI1 -
02h FAULT_ Fault Reset DI5 -
RESET
03h GAINUP Increase Gain -
04h CLRPO Clear Position DI2 - DI2 -
SDEV Deviation
05h ZCLAM Zero Clamp -
P
06h INVDIR Inverse Direction Of -
ROT Rotation
07h HALT Halt -
08h CTRG Start Data Set - DI2 - DI2 -
09h TRQLM Activate Torque Limit - DI2 - DI2 -
10h SPDLM Activate Speed Limit - DI2 - DI2 -
11h POS0 Data Set Bit 0 - DI3 - DI3 -
12h POS1 Data Set Bit 1 - DI4 - DI4 -
13h POS2 Data Set Bit 2 -
14h SPD0 Speed Reference - DI3 - DI3 - DI3 - DI5 - DI3 -
Value Bit 0
15h SPD1 Speed Reference - DI4 - DI4 - DI4 - DI6 - DI4 -
Value Bit 1
16h TCM0 Torque Reference DI3 - DI3 - DI3 - DI3 - DI5 -
Value Bit 0
17h TCM1 Torque Reference DI4 - DI4 - DI4 - DI4 - DI6 -
Value Bit 1
18h V-Px Velocity - Position - DI7 - DI7 -
19h V-T Velocity - Torque - DI7 -
1Ah POS3 Data Set Bit 3 -
1Bh POS4 Data Set Bit 4 -
1Ch TPROB Touch Probe 1 -
1
CANopen
P2- name V T V T T
10 ... P2-
17
1Dh TPROB Touch Probe 2 -
2
20h T-Px Torque - Position - DI7 - DI7 - -
21h OPST Stop and Disable DI8
Power Stage
22h CWL(NL Negative Limit Switch DI6 - DI6
) (NL/LIMN)
23h CCWL( Positive Limit Switch DI7 - DI7
PL) (PL/LIMP)
24h ORGP Reference Switch - DI5
27h GOTOH Move To Home -
OME Position
2Ch PTCMS Type of pulses for -
operating mode Pulse
Train (PT) (OFF: Low-
speed pulses, ON:
High-Speed pulses)
37h JOGP Jog Positive -
38h JOGN Jog Negative -
39h STEPU Next Data Set -
40h STEPD Previous Data Set -
41h STEPB First Data Set -
42h AUTOR Automatic Position -
Sequence: Start with
first data set, repeat
sequence
43h GNUM0 Numerator Bit 0 -
Electronic Gear Ratio
44h GNUM1 Numerator Bit 1 -
Electronic Gear Ratio
45h INHP Pulse Inhibit -
46h STOP Stop Motor (operating -
mode PS only)
The operating modes Torque (T) and Torque (Tz) and the dual operating modes with Torque (T) and
Torque (Tz) do not provide deceleration functionality in response to a power stage disable request. In these
operating modes, the motor coasts down to a standstill in response to a power stage disable request. You
must install additional equipment such as a dedicated service brake if your application requires faster
deceleration of the load.
WARNING
UNINTENDED EQUIPMENT OPERATION
During commissioning, trigger all signals and simulate all conditions that cause a power stage disable
request in order to verify that all loads come to a secure standstill when the power stage is disabled
under maximum load conditions.
Install a dedicated service brake if removal of power to the motor does not meet the requirements of
your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The following table provides an overview of the possible signal input functions:
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Verify that the wiring is appropriate for the settings.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CANopen
P2- name V T V T T
18 ... P2-
22
01h SRDY Servo Ready DO1
02h SON Servo On -
03h ZSPD Zero Speed DO2 -
04h TSPD Speed - DO3 -
Reached
05h TPOS Movement DO4 - DO4 -
Completed
06h TQL Torque Limit -
Reached
07h ERROR Error DO5
Detected
08h BRKR Holding - DO4 -
Brake Control
09h HOMED Homing DO3 -
_OK Completed
10h OLW Motor -
Overload
Alert
11h WARN Alert Signal -
activated
12h OVF Position -
command
overflow
13h SCWL( Negative -
SNL) Software
Limit Switch
Reached
14h SCCWL Positive -
(SPL) Software
Limit Switch
Reached
15h CMD_O Data set -
K completed
16h CAP1_ Capture 1 -
OK completed
CANopen
P2- name V T V T T
18 ... P2-
22
17h MC_OK Motion -
control
completed
output
18h - - -
19h SP_OK Speed -
reached
output
1Ah…2Fh - - -
30h SDO_0 Output the -
status of bit 0
of P4-06.
31h SDO_1 Output the -
status of bit 1
of P4-06.
32h SDO_2 Output the -
status of bit 2
of P4-06.
33h SDO_3 Output the -
status of bit 3
of P4-06.
34h SDO_4 Output the -
status of bit 4
of P4-06.
35h SDO_5 Output the -
status of bit 5
of P4-06.
36h SDO_6 Output the -
status of bit 6
of P4-06.
37h SDO_7 Output the -
status of bit 7
of P4-06.
38h…3Fh - - -
The following table provides an overview of the possible signal output functions:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not deactivate the HALT function prior to the deceleration of the motor.
If the deactivation of the HALT function prior to the deceleration of the motor is unavoidable, be sure
to include these circumstances in your hazard and risk analysis of your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If there is uncertainty of the effect of the movement generated by an ongoing pulse stream at the time of
HALT deactivation, you must rehome the application.
WARNING
UNINTENDED EQUIPMENT OPERATION
During commissioning, trigger all signals and simulate all conditions that cause a power stage disable
request in order to verify that all loads come to a secure standstill when the power stage is disabled
under maximum load conditions.
Install a dedicated service brake if removal of power to the motor does not meet the requirements of
your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Forcing of signals means that the digital inputs and outputs are set manually. Forcing input and output
values can have serious consequences on the operation of a machine or process.
WARNING
UNINTENDED EQUIPMENT OPERATION CAUSED BY FORCING
Only force I/O if there are no persons or obstructions in the zone of operation.
Only force I/O if you are fully familiar with the effects of the signals.
Only force I/O for test purposes, maintenance or other short-term tasks.
Do not use forcing for regular, long-term or in-service operation.
Always remove forcing when the task (testing, maintenance or other short-term operation) is
completed.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Description
The motor position can be captured when a signal is detected at a Touch Probe Input.
Bit Meaning
Bit 0 0: Deactivate Touch Probe Input 1
1: Activate Touch Probe Input 1
Bit 1 0: One time capture
1: Continuous capture
Bit 2 0: Trigger Touch Probe Input 1
1: Trigger with zero pulse signal or position encoder
Bit 3 Reserved
Bit 4 0: Disabling capture with rising edge
1: Enabling capture with rising edge
Bit 5 0: Disabling capture with falling edge
1: Enabling capture with falling edge
Bit 6 … 7 Reserved
Bit 8 0: Deactivate Touch Probe Input 2
1: Activate Touch Probe Input 2
Bit 9 0: One time capture
1: Continuous capture
Bit 10 0: Trigger Touch Probe Input 2
1: Trigger with zero pulse signal or position encoder
Bit 11 Reserved
Bit 12 0: Disabling capture with rising edge
1: Enabling capture with rising edge
Bit 13 0: Disabling capture with falling edge
1: Enabling capture with falling edge
Bit 14 … 15 Reserved
Bit Meaning
Bit 0 0: Touch Probe Input 1 deactivated
1: Touch Probe Input 1 activated
Bit 1 0: Touch Probe Input 1: no value captured for rising edge
1: Touch Probe Input 1: value captured for rising edge
Bit 2 0: Touch Probe Input 1: no value captured for falling edge
1: Touch Probe Input 1: value captured for falling edge
Bit 3 … 7 Reserved
Bit 8 0: Touch Probe Input 2 deactivated
1: Touch Probe Input 2 activated
Bit 9 0: Touch Probe Input 2: no value captured for rising edge
1: Touch Probe Input 2: value captured for rising edge
Bit 10 0: Touch Probe Input 2: no value captured for falling edge
1: Touch Probe Input 2: value captured for falling edge
Bit 11 … 15 Reserved
Chapter 18
Operating Modes
Operating Modes
Section 18.1
Setting the Operating Mode
Unsuitable settings or unsuitable data may trigger unintended movements, trigger signals, damage parts
and disable monitoring functions. Some parameters and other operational data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modification.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The operating modes Torque (T) and Torque (Tz) and the dual operating modes with Torque (T) and
Torque (Tz) do not provide deceleration functionality in response to a power stage disable request. In these
operating modes, the motor coasts down to a standstill in response to a power stage disable request. You
must install additional equipment such as a dedicated service brake if your application requires faster
deceleration of the load.
WARNING
UNINTENDED EQUIPMENT OPERATION
During commissioning, trigger all signals and simulate all conditions that cause a power stage disable
request in order to verify that all loads come to a secure standstill when the power stage is disabled
under maximum load conditions.
Install a dedicated service brake if removal of power to the motor does not meet the requirements of
your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Object units
Overview
Two objects are used to set the gear ratio and the feed constant conversion factors, each of which has two
subindex.
These objects have four equivalent variables:
It is possible to modify the subindex of both objects, but it is usually sufficient to modify only the feed
constant value, as shown in the following example:
Resolution = (6092:1h / 6092:2h) x (6091:1h / 6091:2h)
Example by unit dimensions:
Then:
720000 / [(360000 / 1) x (1 / 1)] = 2 revolutions per second
Acceleration units Assuming:
6092:1h = 360000
6092:2h = 1
6091:1h = 1
6091:2h = 1
The actual acceleration reading = 720000
Then:
720000 / [(360000 / 1) x (1 / 1)] = 2 revolutions per second2
Current units The units are derived from object 6075h (Motor Rated Current)
The value of this object is user-defined, in mA.
After setting a value for 6075h, all other current objects must receive values defined
in 1/1000 (one-thousandth) of 6075h.
For example:
Assuming 6075h has a value of 20000 mA, then to set a value of 15000 mA for 6073h
(Maximum Current), write 750 for 6073h.
The calculation is:
(750 / 1000) × 20000 = 15000 mA
Examples of Rotary Motor with Gear or Rotary to Linear Motion Translation Device
When using a gear or rotary-to-linear motion translation device, set values for the translation ratio of the
gear in order to define the unit variables.
Section 18.2
Jog Operation
Jog Operation
Jog Operation
Description
In the Jog operation, a movement is made from the actual motor position in the specified direction.
The parameter P4-05 is used to set the velocity for the movement in the unit rpm.
The movement can be performed via the arrow keys at the HMI or via the signal input functions JOGP and
JOGN.
For further information on the parameterizable signal input functions, refer to Setting the Digital Signal
Inputs (see page 316).
Section 18.3
Operating Mode Pulse Train (PT)
Description
In the operating mode Pulse Train (PT), movements are carried out according to externally supplied
reference value signals. A position reference value is calculated on the basis of these external reference
values plus an adjustable gear ratio. The reference value signals can be A/B signals, P/D signals or
CW/CCW signals.
Method
A movement can be made using one of 3 methods:
Position synchronization without compensation movement
In the case of position synchronization without compensation movement, the movement is made
synchronously (position synchronicity) with the supplied reference value signals. Reference value
signals supplied during an interruption are not taken into account.
Position synchronization with compensation movement
In the case of position synchronization with compensation movement, the movement is made
synchronously (position synchronicity) with the supplied reference value signals. Reference value
signals supplied during an interruption are taken into account and compensated for.
Velocity synchronization
In the case of velocity synchronization, the movement is made synchronously (velocity synchronicity)
with the supplied reference value signals.
Pulse Settings
The parameter P1-00 lets you specify the type of reference value signals, the input polarity, the maximum
signal frequency and the source of the pulses.
Settings A and C
Type of reference value signals and input polarity
– C=0 C=1
Positive input polarity Negative input polarity
Positive direction of Negative direction of Positive direction of Negative direction of
movement movement movement movement
A=0
A/B signals
A=1
CW/CCW signals
A=2
P/D signals
Setting B
Maximum signal frequency:
Parameter P2-65 bit 6 allows you to set an error response for frequencies exceeding the maximum signal
frequency by more than 10 %.
Setting D
Source of the pulses:
The source of the pulses can also be set via the signal input function PTCMS. The settings of the signal
input function take priority over the settings of the parameter P1-00.
Gear Ratio
The gear ratio is the ratio of the number of motor increments and the number of reference increments.
The reference increments are supplied as reference value signals via the signal inputs.
With the factory setting for the gear ratio, 100000 reference increments correspond to one revolution.
There are 1280000 motor increments per revolution.
Parameterization
You can set up 4 gear ratios. It is possible to switch between these gear ratios via the signal inputs.
The gear ratios are set via parameters P1-44, P1-45, P2-60, P2-61, and P2-62.
You can switch between the gear ratios with the signal input functions GNUM0 and GNUM1.
In order to switch between the gear ratios via the signal inputs, you must first parameterize the signal input
functions GNUM0 and GNUM1, refer to Setting the Digital Signal Inputs (see page 316).
Example 1
Calculation of number of motor revolutions corresponding to 30000 PUU:
Example 2
Calculation of gear ratio if 10000 PUU are to effect 500 revolutions of the motor shaft:
Example 3
A machine encoder with 1024 lines per revolution is to effect one revolution of the motor shaft with one
revolution.
The parameters P1-34 and P1-35 allow you to set a limitation for the acceleration and deceleration.
Section 18.4
Operating Mode Position Sequence (PS)
Description
The operating mode Position Sequence (PS) allows you to set and execute 32 motion profiles in any
sequence. The motion profiles are defined via 32 data sets.
The following values can be set for each data set:
Target position
Type of movement: Absolute or relative
Type of transition between data sets
Acceleration
Target velocity
Deceleration
Waiting time after completion of the data set
In addition, a Homing data set is provided. This Homing data set is used to set a reference point for
absolute movements.
Configuration
The data sets are configured by means of the commissioning software LXM28 DTM Library.
Target Position
The target position is set in the user-defined unit. With the factory scaling, the resolution is 100000 user-
defined units per revolution.
For further information on scaling, refer to chapter Scaling (see page 355).
Type of Movement
In the case of a relative movement, the movement is relative with reference to the previous target position
or the current motor position.
In the case of an absolute movement, the movement is absolute with reference to the zero point.
Homing or position setting is required before the first absolute movement can be performed.
Acceleration Period
The acceleration period is the time in milliseconds required to accelerate from motor standstill to 6000 rpm.
It is used to set the acceleration ramp.
Target Velocity
The target velocity is reached after the time required for acceleration has passed.
Deceleration Period
The deceleration period is the time in milliseconds required to decelerate from 6000 rpm to motor standstill.
It is used to set the deceleration ramp.
Waiting Time
The waiting time is the period of time that must pass after the target position has been reached for the data
set to be considered completed.
Data set Target position Type / transition Acceleration / Waiting time / target
deceleration velocity
1 P6-02 P6-03 P7-02 P7-03
2 P6-04 P6-05 P7-04 P7-05
3 P6-06 P6-07 P7-06 P7-07
4 P6-08 P6-09 P7-08 P7-09
5 P6-10 P6-11 P7-10 P7-11
6 P6-12 P6-13 P7-12 P7-13
7 P6-14 P6-15 P7-14 P7-15
8 P6-16 P6-17 P7-16 P7-17
9 P6-18 P6-19 P7-18 P7-19
10 P6-20 P6-21 P7-20 P7-21
11 P6-22 P6-23 P7-22 P7-23
12 P6-24 P6-25 P7-24 P7-25
13 P6-26 P6-27 P7-26 P7-27
14 P6-28 P6-29 P7-28 P7-29
15 P6-30 P6-31 P7-30 P7-31
16 P6-32 P6-33 P7-32 P7-33
17 P6-34 P6-35 P7-34 P7-35
18 P6-36 P6-37 P7-36 P7-37
19 P6-38 P6-39 P7-38 P7-39
20 P6-40 P6-41 P7-40 P7-41
21 P6-42 P6-43 P7-42 P7-43
22 P6-44 P6-45 P7-44 P7-45
23 P6-46 P6-47 P7-46 P7-47
24 P6-48 P6-49 P7-48 P7-49
25 P6-50 P6-51 P7-50 P7-51
26 P6-52 P6-53 P7-52 P7-53
27 P6-54 P6-55 P7-54 P7-55
28 P6-56 P6-57 P7-56 P7-57
29 P6-58 P6-59 P7-58 P7-59
30 P6-60 P6-61 P7-60 P7-61
31 P6-62 P6-63 P7-62 P7-63
32 P6-64 P6-65 P7-64 P7-65
The selected data set is executed and the movement started via the signal input function CTRG, rising
edge, or via the parameter P5-07.
For further information on parameterizing the signal input functions, refer to Setting the Digital Signal Inputs
(see page 316).
For further information, refer to Setting the Digital Signal Inputs (see page 316).
Running Sequences of Data Sets via the Signal Input Functions AUTOR and STEPB
The signal input function AUTOR allows you to automatically execute a sequence of the 32 available data
sets. When this signal input function is activated, data sets 1 to 32 are executed one after the other with
the values set via the appropriate parameters for each data set (P6-02 … P6-65 and P7-02 … P7-65).
After the last data is completed, the sequence restarts with the first data set. This loop continues as long
as the signal input function AUTOR is active.
If any of the 32 data sets contains an absolute movement, successful homing is required before the signal
input function AUTOR can be used.
The signal input function AUTOR is level-triggered.
If the execution of a data set is interrupted and AUTOR is active again, the data set is resumed where it
was interrupted.
If the signal input function AUTOR is deactivated, the currently active data set is completed. You can use
the signal input function STEPB to return to the first of the 32 data sets.
The parameter P2-44 can be used to provide information on the running sequence of data sets via the
digital outputs. For further information, refer to Status of Data Set Sequences - Parameter P2-44
(see page 353).
For further information on assigning signal input functions to the digital inputs, refer to Setting the Digital
Signal Inputs (see page 316).
Running Sequences of Data Sets via the Signal Input Functions STEPU, STEPD, and STEPB
The signal input functions STEPU and STEPD allow you to run data sets in ascending or descending order.
Successful homing is required before the signal input function STEPU and STEPD can be used.
When the signal input function STEPU is activated via a rising edge at the digital input to which the signal
input function STEPU is assigned, the first of the 32 data sets is executed with the values set via the
parameters (P6-02 … P6-03 and P7-02 … P7-03).
Each subsequent rising edge at the digital input to which the signal input function STEPU is assigned starts
the next data set in the sequence. A falling edge at the digital input has no effect. If a rising edge is detected
at the digital input, the next data set is started immediately if the target position has been reached, even if
the waiting time set for the data set currently being executed has not yet elapsed.
When the last data set (data set 32) is reached with the signal input function STEPU, a further rising edge
at the corresponding input has no effect. Use the signal input functions STEPB to return to the first data
set (data set 1).
The signal input function STEPD works like the signal input function STEPU, but instead of the next data
set, it starts the preceding data set.
You can use the signal input function STEPB to return to the first of the 32 data sets.
The parameter P2-44 can be used to provide information on the running sequence of data sets via the
digital outputs. For further information, refer to Status of Data Set Sequences - Parameter P2-44
(see page 353).
For further information on assigning signal input functions to the digital inputs, refer to Setting the Digital
Signal Inputs (see page 316).
The following table shows the meanings of the bit patterns available via the digital outputs when the
parameter P2-44 is set to 1:
Scaling
Scaling is the ratio of the number of user-defined units and the number of internal units.
The user-defined units are supplied as parameter values in the unit PUU.
With the factory setting for the scaling factor, 100000 user-defined units correspond to one revolution.
The internal units are 1280000 increments per revolution.
Parameterization
The scaling factor is set using the parameters P1-44 and P1-45.
Example 1
Calculation of number of motor revolutions corresponding to 30000 PUU:
Example 2
Calculation of the scaling factor if 10000 PUU are to effect 500 revolutions of the motor shaft:
The Homing data set is used to establish a reference between a mechanical position and the actual
position of the motor.
A reference between a mechanical position and the actual position of the motor is generated by means of
a reference movement or by means of position setting.
A successful reference movement, or position setting, homes the motor.
Homing establishes the zero point for absolute movements.
Methods
The following methods are available:
Reference movement to a limit switch
In the case of a reference movement to a limit switch, a movement to the negative limit switch or the
positive limit switch is performed.
When the limit switch is reached, the motor is stopped and a movement is made back to the switching
point of the limit switch.
From the switching point of the limit switch, an additional movement can be made to the next index pulse
of the motor.
The switching point of the limit switch or the position of the index pulse point is the reference point.
Reference movement to the reference switch
In the case of a reference movement to the reference switch, a movement to the reference switch is
performed.
When the reference switch is reached, the motor is stopped and a movement is made back to the
switching point of the reference switch.
From the switching point of the reference switch, an additional movement can be made to the next index
pulse of the motor.
The switching point of the reference switch or the position of the index pulse point is the reference point.
Reference movement to the index pulse
In the case of a reference movement to the index pulse, a movement is made from the actual position
to the next index pulse. The position of the index pulse is the reference point.
Position setting
In the case of position setting, the current motor position is set to a desired position value.
A reference movement must be terminated without interruption for the new zero point to be valid. If the
reference movement is interrupted, it must be started again.
Setting Velocities
The parameters P5-05 and P5-06 are used to set the velocities for searching the switch and for moving
away from the switch.
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
Reference Movement in Positive Direction to the Rising Edge of the Reference Switch
The following illustrations show reference movements to the rising edge of the reference switch in positive
direction from different starting positions.
Reference movement (ZYX = 002)
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to falling edge at velocity P5-05
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to falling edge at velocity P5-05
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Reference Movement in Negative Direction to the Rising Edge of the Reference Switch
The following illustrations show reference movements to the rising edge of the reference switch in negative
direction from different starting positions.
Reference movement (ZYX = 003)
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to falling edge at velocity P5-05
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to falling edge at velocity P5-05
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to the next index pulse at velocity P5-06
2 Movement to the limit switch at velocity P5-06
Item Description
1 Movement to the next index pulse at velocity P5-06
2 Movement to the limit switch at velocity P5-06
Item Description
1 Movement to the next index pulse at velocity P5-06
2 Movement to the limit switch at velocity P5-06
Item Description
1 Movement to the next index pulse at velocity P5-06
2 Movement to the limit switch at velocity P5-06
Reference Movement in Positive Direction to the Falling Edge of the Reference Switch
The following illustrations show reference movements to the falling edge of the reference switch in positive
direction from different starting positions.
Reference movement (ZYX = 006)
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to rising edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to rising edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to the limit switch at velocity P5-05
4 Movement to rising edge at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Reference Movement in Negative Direction to the Falling Edge of the Reference Switch
The following illustrations show reference movements to the falling edge of the reference switch in negative
direction from different starting positions.
Reference movement (ZYX = 007)
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to rising edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to rising edge at velocity P5-05
3 Movement to the index pulse at velocity P5-06
4 Movement to the limit switch at velocity P5-05
Item Description
1 Movement to falling edge at velocity P5-05
2 Movement to the index pulse at velocity P5-06
3 Movement to the limit switch at velocity P5-05
4 Movement to rising edge at velocity P5-05
Item Description
1 Movement to rising edge at velocity P5-05
2 Movement to falling edge at velocity P5-06
3 Movement to the limit switch at velocity P5-05
Position Setting
By means of position setting, the current motor position is set to the position value in parameter P6-00.
This also defines the zero point.
Position setting is only possible when the motor is at a standstill. Any active position deviation remains
active and can still be compensated for by the position controller after position setting.
Section 18.5
Operating Modes Velocity (V) and Velocity Zero (Vz)
Description
In the operating mode Velocity (V), a movement is made with a specified target velocity.
Example
The illustration below shows how the target velocities are switched by means of the signal input functions
SPD0,SPD1 and SON.
For further information, refer to Setting the Digital Signal Inputs (see page 316).
For assigning the signal input function, refer to Setting the Digital Signal Inputs (see page 316).
Additionally the behavior for ZCLAMP can be set via parameter P2-65 bit 10.
Setting of parameter P2-65 bit 10:
Bit 10 = 0: Immediate stop. Motor is locked at the position where it was when ZCLAMP became active.
Bit 10 = 1: Motor is decelerated with deceleration ramp setting. Motor is locked at the position where
standstill is reached.
The parameters P1-34 and P1-35 allow you to set the acceleration and deceleration.
Section 18.6
Operating Modes Torque (T) and Torque Zero (Tz)
Description
In the operating mode Torque (T), a movement is made with a specified target torque. The target torque is
specified in percent of the nominal torque of the motor.
The operating modes Torque (T) and Torque (Tz) and the dual operating modes with Torque (T) and
Torque (Tz) do not provide deceleration functionality in response to a power stage disable request. In these
operating modes, the motor coasts down to a standstill in response to a power stage disable request. You
must install additional equipment such as a dedicated service brake if your application requires faster
deceleration of the load.
WARNING
UNINTENDED EQUIPMENT OPERATION
During commissioning, trigger all signals and simulate all conditions that cause a power stage disable
request in order to verify that all loads come to a secure standstill when the power stage is disabled
under maximum load conditions.
Install a dedicated service brake if removal of power to the motor does not meet the requirements of
your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Example
The illustration below shows how the target torque is switched by means of the signal input functions
TCM0,TCM1 and SON.
Operating modes Torque (T) and Torque Zero (Tz)
For further information, refer to Setting the Digital Signal Inputs (see page 316).
Section 18.7
Operating Mode CANopen
The parameter Statusword 6041h provides information on the operating state of the device and the
processing status of the operating mode.
Bits 0, 1, 2, 3, 5 and 6
Bits 0, 1, 2, 3, 5 and 6 of the parameter Statusword 6041h provide information on the operating state.
Bit 4
Bit 4=1 indicates whether the DC bus voltage is correct. If the voltage is missing or is too low, the device
does not transition from operating state 3 to operating state 4.
Bit 7
Bit 7=1 indicates that an error has been detected.
Bit 8
Bit 8=1 indicates that a "Halt" is active.
Bit 9
If bit 9 is set, the device carries out commands via the fieldbus. If Bit 9 is reset, the device is controlled via
a different interface. In such a case, it is still possible to read or write parameters via the fieldbus.
Bit 10
Bit 10 is used for monitoring the current operating mode. Details can be found in the chapters on the
individual operating modes.
Bit 11
The assignment of bit 11 can be set via the parameter P3-30.
Bit 12
Bit 12 is used for monitoring the current operating mode. Details can be found in the chapters on the
individual operating modes.
Bit 13
Bit 13 only becomes "1" in the case of an error which needs to be remedied prior to further processing.
Bit 14
Bit 14 changes to "0" if an operating mode is started. When processing is terminated or interrupted, for
example by a "Halt", bit 14 toggles back to "1" once the motor has come to a standstill. The signal change
of bit 14 to "1" is suppressed if one process is followed immediately by a new process in a different
operating mode.
Bit 15
Bit 15 is "1" if the motor has a valid zero point, for example as a result of a reference movement. A valid
zero point remains valid even if the power stage is disabled.
The parameter Controlword 6040h can be used to switch between the operating states.
Bits 0 … 3 and 7
Bits 0 … 3 and bit 7 of the parameter Controlword 6040h allow you to switch between the operating states.
Bits 4 … 6 and 9
Bits 4 to 6 and bit 9 are used for the operating mode-specific settings. Details can be found in the
descriptions of the individual operating modes in this chapter.
Bit 8
A "Halt" can be triggered with bit 8=1.
Bits 10 … 15
Reserved.
Values for the parameters Modes of Operation 6060h and Modes of Operation Display (6061h):
Value 1: Profile Position
Value 3: Profile Velocity
Value 4: Profile Torque
Value 6: Homing
Value 7: Interpolated Position
Value 8: Cyclic Synchronous Position
Value -1: Jog
Value -2: Electronic Gear
Value -3: Analog Velocity
Value -4: Analog Torque
Description
In the operating mode Profile Position, a movement to a specified target position is performed.
A movement can be made using one of 2 methods:
Relative movement
Absolute movement
In the case of a relative movement, the movement is relative with reference to the previous target position
or the current motor position.
In the case of an absolute movement, the movement is absolute with reference to the zero point.
The acceleration is set via the parameter Profile Acceleration 6083h and the deceleration is set via
the parameter Profile Deceleration 6084h.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bit 6: Absolute / relative 0: Absolute movement
1: Relative movement
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Bit 10: Target Reached 0: Target position not reached
1: Target position reached
Bit 12: Target value acknowledge 0: New position possible
1: New target position accepted
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Parameterization
The maximum velocity can be adjusted via the parameter Max profile velocity 607Fh.
The reference for a relative movement can be set via the parameter Position option code 60F2h.
Description
In the operating mode Profile Velocity, a movement is made with a specified target velocity.
The acceleration is set via the parameter Profile Acceleration 6083h and the deceleration is set via
the parameter Profile Deceleration 6084h.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bits 4 … 6: Operating mode-specific Not relevant for this operating mode
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Bit 10: Target Reached 0: Target velocity not reached
1: Target velocity reached
Bit 12: Operating mode-specific 0: Velocity = >0
1: Velocity = 0
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Parameterization
The maximum velocity can be adjusted via the parameter Max profile velocity 607Fh.
Description
In the operating mode Profile Torque, a movement is made with a specified target torque.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bits 4 … 6: Operating mode-specific Not relevant for this operating mode
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Bit 10: Target Reached 0: Target torque not reached
1: Target torque reached
Bit 12: Operating mode-specific Not relevant for this operating mode
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Parameterization
In the operating mode Profile Torque, the motion profile for torque can be adjusted via the parameter
Torque slope 6087h.
Description
In the operating mode Homing, a reference is generated between a mechanical position and the actual
position of the motor.
A reference between a mechanical position and the actual position of the motor is generated by means of
a reference movement or by means of position setting.
A successful reference movement or position setting homes the motor and the zero point becomes valid.
The zero point is the point of reference for absolute movements in the CANopen operating mode Profile
Position.
A movement can be made using different methods:
Reference movement to a limit switch
In the case of a reference movement to a limit switch, a movement to the negative limit switch or the
positive limit switch is performed. When the limit switch is reached, the motor is stopped and a
movement is made back to the switching point of the limit switch. From the switching point of the limit
switch, a movement is made to the next index pulse of the motor or to a parameterizable distance from
the switching point. The position of the index pulse or the position of the parameterizable distance from
the switching point is the reference point.
Reference movement to the reference switch
In the case of a reference movement to the reference switch, a movement to the reference switch is
performed. When the reference switch is reached, the motor is stopped and a movement is made back
to the switching point of the reference switch. From the switching point of the reference switch, a
movement is made to the next index pulse of the motor or to a parameterizable distance from the
switching point. The position of the index pulse or the position of the parameterizable distance from the
switching point is the reference point.
Reference movement to the index pulse
In the case of a reference movement to the index pulse, a movement is made from the actual position
to the next index pulse. The position of the index pulse is the reference point.
Position setting
In the case of position setting, the actual position of the motor is set to a specified position value.
A reference movement must be terminated without interruption for the new zero point to be valid. If the
reference movement is interrupted, it must be started again.
Procedure
Set Mode of operation 6060h to operating mode Homing (6).
Set Home offset 607Ch.
Set Home method 6098h, the value range is 1 to 35 and specifies the different homing methods.
Set Home speeds 6099:1h to the value for velocity to search for the limit switches (unit = rpm).
Set Home speeds 6099:2h to the value for velocity to search for the index pulse (unit = rpm).
Set Home acceleration 609Ah to the value for the acceleration ramp (unit = ms from 0 to 3000 rpm).
Controlword
Bit 4 in the parameter Controlword 6040h starts a movement, bit 8 terminates the movement.
Controlword Meaning
Bit 4: Homing operation start Start homing
Bits 5 … 6: Operating mode-specific Not relevant for this operating mode
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 10: Target Reached 0: Homing not completed
1: Homing completed
Bit 12: Homing attained Homing successfully completed
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: Operating mode-specific Not relevant for this operating mode
Bit 15: Operating mode-specific Not relevant for this operating mode
Description
In the operating mode Interpolated Position, the drive follows the position values transmitted on a cyclic
basis. The transmitted values are linearly interpolated within the drive.
This mode uses a buffer of position commands. The buffer size is always 1, thus it is not possible to give
a list of target position commands in advance
The monitoring functions Heartbeat and Node Guarding cannot be used in this operating mode.
Check cyclical reception of PDOs at the PLC in order to detect an interruption of the connection.
The reference positions are transmitted synchronously with each cycle. The cycle time of a cycle can be
set from 1 … 20 ms.
The movement to the reference positions starts with the SYNC signal.
The drive performs an internal fine interpolation with a raster of 250 μs.
The operating mode is selected by writing 7 in the object Mode of operation 6060h.
The object Target velocity 6081h provides the target velocity value.
The object Profile acceleration 6083h provides the acceleration value.
The object Profile deceleration 6084h provides the deceleration value.
The target velocity is limited to the setting in Max Profile Velocity 607Fh.
The object Interpolation time period 60C2h consist of:
Interpolation time units 60C2:01h which specifies the interpolation time.
Interpolation time index 60C2:02h which specifies the time basis. The value of -3 corresponds
to a time basis in milliseconds.
The object Interpolation sub mode select 60C0h allows to select the interpolation mode:
0: Linear interpolation.
1: Cubic interpolation with position only. This forces the interpolated path to pass via the original position
commands sent by the controller.
NOTE: This may cause an abrupt velocity profile when velocity changes.
The value of this object cannot be modified when NMT operating state is Operationnal.
Modified settings become active immediately.
Control Word
In the operating mode, the bit 4 and the bit 8 in the Controlword 6040h start a movement.
Status Word
Information on the current movement is available via bits 10 and 12 … 15 in the Statusword 6041h.
Description
In the operating mode Cyclic Synchronous Position (CSP), the drive synchronously follows the position
values transmitted on a cyclic basis. The transmitted values are linearly interpolated within the drive.
The motion profile is generated by the master controller.
The possible applications for this operating mode are described in the manual of the master controller.
The operating mode is selected by writing 8 in the object Mode of operation 6060h.
Control Word
In the operating mode, the operating mode-specific bits in the Controlword 6040h have no significance.
Status Word
Information on the current movement is available via bits 10 and 12 … 15 in the Statusword 6041h.
Description
In the operating mode Jog, the drive performs a movement with the transmitted jog target value.
The motion profile is generated by the drive, taking into account the target values received from the master
controller.
The operating mode is selected by writing -1 in the object Mode of operation 6060h.
The fast speed is set with the object Jog Speed Fast 4450h.
The slow speed is set with the object Jog Speed Slow 4454h.
The distance is set with the object Jog Step 4452h.
The time is set with the object Jog Time 4451h.
The target velocity is limited to the setting in Max Profile Velocity 607Fh.
The object Profile acceleration 6083h provides the acceleration value.
The object Profile deceleration 6084h provides the deceleration value.
Modified settings become active immediately.
Control Word
In the operating mode, the bits 4 … 6 in the Controlword 6040h start a movement
NOTE: If bit 4 and bit 5 are both at active state, it stops the movement.
Status Word
Information on the current movement is available via bits 10 and 12 … 15 in the Statusword 6041h.
Description
In the operating mode Electronic Gear, movements are carried out according to externally supplied
reference value signals. A position reference value is calculated on the basis of these external reference
values plus an adjustable gear ratio. The reference value signals can be A/B signals, P/D signals or
CW/CCW signals.
Method
A movement can be made using one of 3 methods:
Position synchronization without compensation movement
In the case of position synchronization without compensation movement, the movement is made
synchronously (position synchronicity) with the supplied reference value signals. Reference value
signals supplied during an interruption caused by Halt or by a detected error which cancelled the
movement with a Quick Stop are not taken into account.
Position synchronization with compensation movement
In the case of position synchronization with compensation movement, the movement is made
synchronously (position synchronicity) with the supplied reference value signals. Reference value
signals supplied during an interruption caused by Halt or by a detected error which cancelled the
movement with a Quick Stop are taken into account and compensated for.
Velocity synchronization
In the case of velocity synchronization, the movement is made synchronously (velocity synchronicity)
with the supplied reference value signals.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bits 4 … 6: Operating mode-specific Not relevant for this operating mode
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Statusword Meaning
Bit 12: Operating mode-specific Not relevant for this operating mode
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Pulse Settings
The parameter P1-00 lets you specify the type of reference value signals, the input polarity, the maximum
signal frequency and the source of the pulses.
For further information on the settings of the reference value signal, refer to chapter Pulse Setting
(see page 342).
Gear Ratio
The gear ratio is the ratio of the number of motor increments and the number of reference increments.
The reference increments are supplied as reference value signals via the signal inputs.
With the factory setting for the gear ratio, 100000 reference increments correspond to one revolution.
There are 1280000 motor increments per revolution.
The gear ratio can be adjusted via the objects 4FA5:1h and 4FA5:2h.
The velocity window in gearing mode can be adjusted via the objects 4328h and 606Eh.
Description
In the operating mode Analog Velocity, a movement is made with a specified target velocity. The source
of the reference value signals is the analog input V_REF.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bits 4 … 6: Operating mode-specific Not relevant for this operating mode
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Bit 10: Target Reached 0: Target velocity not reached
1: Target velocity reached
Bit 12: Operating mode-specific Not relevant for this operating mode
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Description
In the operating mode Analog Torque, a movement is made with a specified target torque. The target
torque is specified in percent of the nominal torque of the motor. The source of the reference value signals
is the analog input T_REF.
Controlword
Controlword Meaning
Bit 2: Quick Stop Triggers a Quick Stop
Bits 4 … 6: Operating mode-specific Not relevant for this operating mode
Bit 7: Fault Reset Triggers a Fault Reset
Bit 8: Halt Triggers a Halt
Bit 9: Operating mode-specific Not relevant for this operating mode
Statusword
Statusword Meaning
Bit 8: Halt request active 0: No Halt request
1: A Halt request is active
Bit 10: Target Reached 0: Target torque not reached
1: Target torque reached
Bit 12: Operating mode-specific Not relevant for this operating mode
Bit 13: x_err 0: No error detected
1: An error has been detected
Bit 14: x_end 0: Operating mode started
1: Operating mode terminated
Bit 15: ref_ok 0: Zero point is not valid
1: Zero point is valid
Part VIII
Diagnostics and Troubleshooting
Chapter 19
Diagnostics and Troubleshooting
The illustration below shows the signals of the CAN bus status LEDs (Run=GN; Err=RD).
Item Description
1 NMT state PRE-OPERATIONAL
2 NMT state STOPPED
3 NMT state OPERATIONAL
4 Incorrect settings, for example, invalid node address
5 Alert limit reached, for example after 16 incorrect transmission attempts
6 Node Guarding
7 CAN is BUS-OFF, for example after 32 incorrect transmission attempts.
8 Fieldbus communication without error message
Modbus Activity
The left most decimal point in the integrated HMI indicates Modbus activity by flashing.
Error Memory
Parameters P4-00 to P4-04 allow you to read the error memory.
The error memory also contains a history of the last 5 detected errors.
Parameter Description
P4-00 Error number of the most recently detected error
… …
P4-04 Error number of the oldest detected error
The parameter P0-47 allows you to read the last detected alert.
The signal outputs allow you to indicate, among other things, operating states and detected errors. The
following list is an excerpt of the parameterizable signal output functions. For additional signal output
functions, refer to Setting the Digital Signal Outputs (see page 322).
See the information provided with the commissioning software for details on how to display the device state
via the commissioning software LXM28 DTM Library.
The following table is sorted by CANopen error numbers and shows the corresponding Error Code
(see page 433) (ALnnn).
Description
If the product cannot be addressed via the fieldbus, check the following connections:
Power connections to the device.
Network cable and network wiring.
Network connection to the device.
Meaning of an Alert
An alert indicates a potential issue that was detected by a monitoring function. An alert does not trigger a
transition of the operating state.
Meaning of an Error
An error is a discrepancy between a computed, measured, or signaled value or condition and the specified
or theoretically correct value or condition detected by a monitoring function. An error triggers a transition
of the operating state.
Part IX
Service, Maintenance and Disposal
Chapter 20
Service, Maintenance, and Disposal
General
The product may only be repaired by a Schneider Electric customer service center.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems.
Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present
during installation and setup, operation, repair and maintenance of the machine or process.
You must also consider any applicable standards and/or regulations with respect to grounding of all
equipment. Verify compliance with any safety information, different electrical requirements, and normative
standards that apply to your machine or process in the use of this equipment.
Many components of the equipment, including the printed circuit board, operate with mains voltage, or
present transformed high currents, and/or high voltages.
The motor itself generates voltage when the motor shaft is rotated.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
Measure the voltage on the DC bus with a properly rated voltage sensing device and verify that the
voltage is less than 42.4 Vdc.
Do not assume that the DC bus is voltage-free when the DC bus LED is off.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Service Address
Also include this information if you return the product for inspection or repair.
If you have any questions, contact your sales office. Your sales office staff will provide you the name of a
customer service office in your area.
http://www.schneider-electric.com
Prior to any type of work on the drive system, consult the chapters on Installation and Commissioning for
information to be observed.
Repairs cannot be made with the device installed.
Include the following points in the maintenance plan of your machine.
Cleaning
Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may
excessively increase the temperature.
Replacement of Drive
Unsuitable settings or unsuitable data may trigger unintended movements, trigger signals, damage parts
and disable monitoring functions. Some parameters and other operational data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modification.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Prepare a list with the parameters required for the functions used.
Observe the following procedure when replacing devices:
Step Action
1 Save all parameter settings. Save the data to your PC using the commissioning software, refer
to chapter Commissioning Software (see page 206).
2 Power off all supply voltages. Verify that no voltages are present.
3 Label all connections and remove all connection cables (unlock connector locks).
4 Uninstall the product.
5 Note the identification number and the serial number shown on the product nameplate for later
identification.
6 Install the new product as per chapter Installation (see page 139).
7 If the product to be installed has previously been used in a different system or application, you
must restore the factory settings before commissioning the product.
8 Commission the product as per chapter Commissioning (see page 191).
Prior to any type of work on the drive system, consult the chapters on Installation and Commissioning for
information to be observed.
Repairs cannot be made with the device installed.
Include the following points in the maintenance plan of your machine.
Cleaning
If the permissible ambient conditions are not respected, external substances from the environment may
penetrate the product and cause unintended movement or equipment damage.
WARNING
UNINTENDED MOVEMENT
Verify that the ambient conditions are respected.
Do not allow seals to run dry.
Keep liquids from getting to the shaft bushing (for example, in mounting position IM V3).
Do not expose the shaft sealing rings and cable entries of the motor to the direct spray of a pressure
washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may
excessively increase the temperature.
Motors are not suitable for cleaning with a pressure washer. The high pressure may force water into the
motor.
When using solvents or cleaning agents, verify that the cables, cable entry seals, O-rings, and motor paint
are not damaged.
NOTICE
INOPERABLE EQUIPMENT
Do not replace the rolling bearing.
Failure to follow these instructions can result in equipment damage.
The battery has its manufacturing date printing on it in MMYY format. The expiration date for the battery is
3 years after the manufacturing date.
On the following example, the manufacturing date of the battery is June 2016 (0616). The expiration date
is June 2019.
The battery voltage is monitored by the encoder at each power on of the drive.
An alert Wn731 related to P8-49 Bit 10 is triggered when the measured voltage is in the range
3 … 3.15 Vdc.
An error AL567 related to P8-48 Bit 5 is triggered when the measured voltage is under 3 Vdc.
NOTE: After replacing the battery, the detected error is cleared the next time the drive is powered on
(next battery voltage measurement), or when an explicit command is sent to the encoder by setting P8-
44 to the value 1.
Drive systems may perform unintended movements if unapproved combinations of drive and motor are
used. Even if motors are similar, different adjustment of the encoder system may be a source of hazards.
Even if the connectors for motor connection and encoder connection match mechanically, this does not
imply that the motor is approved for use.
WARNING
UNINTENDED MOVEMENT
Only use approved combinations of drive and motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Compatibility between Drive and Motor is defined in the Drive / Motor combinations table (see page 22).
Observe the following procedure when changing motors:
Step Action
1 Switch off all supply voltages. Verify that no voltages are present.
2 Label all connections and uninstall the product.
3 Note the identification number and the serial number shown on the product nameplate for later
identification.
4 Install the new product as per chapter Installation (see page 177).
5 Commission the product as per chapter Commissioning (see page 191).
If the connected motor is replaced by another approved motor, the new motor is automatically recognized
by the drive.
Shipping
The product must be protected against shocks during transportation. If possible, use the original packaging
for shipping.
Storage
The product may only be stored in spaces where the specified permissible ambient conditions are met.
Protect the product from dust and dirt.
Disposal
The product consists of various materials that can be recycled. Dispose of the product in accordance with
local regulations.
Visit http://www.schneider-electric.com/green-premium for information and documents on environmental
protection as per ISO 14025 such as:
EoLi (Product End-of-Life Instructions)
PEP (Product Environmental Profile)
Part X
CANopen
CANopen
Chapter 21
CANopen Basics
CANopen Basics
Communication Objects
Overview
CANopen manages communication between the network devices with object dictionaries and objects. A
network device can use process data objects (PDO) and service data objects (SDO) to request the object
data from the object dictionary of another device and, if permissible, write back modified values.
PDOs (process data objects) for real-time transmission of process data.
SDOs (service data object) for read and write access to the object dictionary.
Objects for controlling CAN messages:
SYNC object (synchronization object) for synchronization of network devices.
EMCY object (emergency object), for signaling detected errors of a device or its peripherals.
SDO Description
Service Data Objects (SDO) can be used to access the entries of an object dictionary using index and
subindex. The values of the objects can be read and, if permissible, also written.
Every network device has at least one SDO server to be able to respond to read and write requests from
a different device.
The TxSDO of a SDO client is used to send the request for data exchange; the RxSDO is used to receive.
PDO Mapping
Up to 8 bytes of data from different areas of the object dictionary can be transmitted with a PDO message.
Mapping of data to a PDO message is referred to as PDO mapping.
Objects that can be used in PDO mapping are identified in the PDO mapping object column in the object
dictionary table.
The groups of objects that are involved in PDO mapping are:
Vendor-specific Object Group 4000h (see page 477)
Device Profile Object Group 6000h (see page 509)
The picture below shows the data exchange between PDOs and object dictionary based on two examples
of objects in TxPDO4 and RxPDO4 of the PDOs.
Subindex 00h of the communication object contains the number of valid subindex entries.
Chapter 22
CANopen Object Dictionary
Section 22.1
Overview
Overview
Overview
The object dictionary table contains the following information:
Index
The index specifies the position of the object in the object dictionary. The index value is specified as a
hexadecimal value. The subindex is also available in this cell if it is relevant
Name
Name of the object.
Object Type
The object type specifies the data structure of the object:
Data Type
The data type specifies the type of the object:
Access
Indicates the access type for the object:
Minimum Value
The minimum value which can be set.
Factory Setting
The value of the object when the product is shipped from the factory.
Maximum Value
The maximum value which can be set.
Description
Each CANopen device manages an object dictionary which contains the objects for communication.
Section 22.2
1000h…1FFFh Standard Communication Object Group
Section 22.3
4000h … 4FFFh Vendor-specific Object Group
Section 22.4
6000h … 6FFFh Device-Specific Object Group
Glossary
A
Abbreviations
Req. = Required
Opt. = Optional
absolute movement
A movement to a position defined from a reference point.
analog input
Converts received voltage or current levels into numerical values. You can store and process these values
within the logic controller.
analog output
Converts numerical values within the logic controller and sends out proportional voltage or current levels.
ASCII
(American standard code for Information Interchange) A protocol for representing alphanumeric characters
(letters, numbers, certain graphics, and control characters).
AWG
(American wire gauge) The standard that specifies wire section sizes in North America.
B
BOOL
(boolean) A basic data type in computing. A BOOL variable can have one of these values: 0 (FALSE), 1
(TRUE). A bit that is extracted from a word is of type BOOL; for example, %MW10.4 is a fifth bit of memory
word number 10.
BOOTP
(bootstrap protocol) A UDP network protocol that can be used by a network client to automatically obtain
an IP address (and possibly other data) from a server. The client identifies itself to the server using the
client MAC address. The server, which maintains a pre-configured table of client device MAC addresses
and associated IP addresses, sends the client its pre-configured IP address. BOOTP was originally used
as a method that enabled diskless hosts to be remotely booted over a network. The BOOTP process
assigns an infinite lease of an IP address. The BOOTP service utilizes UDP ports 67 and 68.
bps
(bit per second) A definition of transmission rate, also given in conjunction with multiplicator kilo (kbps) and
mega (mbps).
byte
A type that is encoded in an 8-bit format, ranging from 00 hex to FF hex.
C
CAN
(controller area network) A protocol (ISO 11898) for serial bus networks, designed for the interconnection
of smart devices (from multiple manufacturers) in smart systems and for real-time industrial applications.
Originally developed for use in automobiles, CAN is now used in a variety of industrial automation control
environments.
CANmotion
A CANopen-based motion bus with an additional mechanism that provides synchronization between the
motion controller and the drives.
CANopen
An open industry-standard communication protocol and device profile specification (EN 50325-4).
CCW
Counter ClockWise
CiA
(CAN in automation) A non-profit group of manufacturers and users dedicated to developing and
supporting CAN-based higher layer protocols.
CiA405
The CANopen interface and device profile for IEC 61131-3 programmable controllers.
closed loop
A closed loop control is a motion control system that used both positional feedback and velocity feedback
to generate a correction signal. It does this by comparing its position and velocity to the values of specified
parameters. The devices providing the feedback are typically encoders, resolvers, LVTDs, and
tachometers.
See also: open loop
COB
(communications object) CANopen refers to a CAN frame as a communications object. Within the CAN
frame is the COB-ID, which is normally an 11-bit identifier and defines the designated device (node) for the
frame and a function code.
COB ID
Each COB is uniquely identified in a CAN network by a number called the COB Identifier (COB-ID).
CODESYS
Free of charge development environment for application programming according to the IEC 61131-3.
controller
Automates industrial processes (also known as programmable logic controller or programmable
controller).
CRC
(cyclical redundancy check) A method used to determine the validity of a communication transmission. The
transmission contains a bit field that constitutes a checksum. The message is used to calculate the
checksum by the transmitter according to the content of the message. Receiving nodes, then recalculate
the field in the same manner. Any discrepancy in the value of the 2 CRC calculations indicates that the
transmitted message and the received message are different.
CSA
(Canadian standards association) The Canadian standard for industrial electronic equipment in hazardous
environments.
CTS
(clear to send) A data transmission signal and acknowledges the RDS signal from the transmitting station.
CW
ClockWise
cyclic task
The cyclic scan time has a fixed duration (interval) specified by the user. If the current scan time is shorter
than the cyclic scan time, the controller waits until the cyclic scan time has elapsed before starting a new
scan.
D
data log
The controller logs events relative to the user application in a data log.
Degree of Protection
The degree of protection is a standardized specification for electrical equipment that describes the
protection against the ingress of foreign objects and water (for example: IP 20).
DHCP
(dynamic host configuration protocol) An advanced extension of BOOTP. DHCP is more advanced, but
both DHCP and BOOTP are common. (DHCP can handle BOOTP client requests.)
digital I/O
(digital input/output) An individual circuit connection at the electronic module that corresponds directly to a
data table bit. The data table bit holds the value of the signal at the I/O circuit. It gives the control logic
digital access to I/O values.
DIN
(Deutsches Institut für Normung) A German institution that sets engineering and dimensional standards.
DINT
(double integer type) Encoded in 32-bit format.
DOM
Date of manufacturing: The nameplate of the product shows the date of manufacture in the format
DD.MM.YY or in the format DD.MM.YYYY. For example: 31.12.11 corresponds to December 31, 2011;
31.12.2011 corresponds to December 31, 2011
DTM
(device type manager) Classified into 2 categories:
Device DTMs connect to the field device configuration components.
CommDTMs connect to the software communication components.
The DTM provides a unified structure for accessing device parameters and configuring, operating, and
diagnosing the devices. DTMs can range from a simple graphical user interface for setting device
parameters to a highly sophisticated application capable of performing complex real-time calculations for
diagnosis and maintenance purposes.
DWORD
(double word) Encoded in 32-bit format.
E
EDS
(electronic data sheet) A file for fieldbus device description that contains, for example, the properties of a
device such as parameters and settings.
EEPROM
(electrically erasable programmable read-only memory) A type of non-volatile memory to store required
data even when power is removed.
Electronic Gear
Calculation of a new output velocity for the motor movement based on the input velocity and the values of
an adjustable gear ratio; calculated by the drive system.
EMC
Electromagnetic compatibility
EMCY
(emergency) The object that enables devices to indicate internal errors detected in and by the device.
When the devices receive this signal, other network participants can evaluate the received information and
start appropriate manufacturer-specific counter actions.
Encoder
Sensor that converts a measured distance or angle into an electrical signal. This signal is evaluated by the
drive to determine the actual position of a shaft (rotor) or a driving unit.
equipment
A part of a machine including sub-assemblies such as conveyors, turntables, and so on.
Error
Discrepancy between a detected (computed, measured or signaled) value or condition and the specified
or theoretically correct value or condition.
ESD
(electro-static discharge)
F
Factory Settings
Settings when the product is shipped.
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A "Fault Reset" or a power cycle are required to exit this operating
state. Prior to this, the cause of the detected error must be removed. Further information can be found in
the pertinent standards such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault Reset
Function used to exit the operating state Fault. Before the function is used, the cause of the detected error
must be removed.
FDR
(fast device replacement): A service supported by the device, that facilitate the replacement of an
inoperable equipment.
FDT
(field device tool) The specification describing the standardized data exchange between the devices and
control system or engineering or asset management tools.
FE
(functional Earth) A common grounding connection to enhance or otherwise allow normal operation of
electrically sensitive equipment (also referred to as functional ground in North America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose other
than shock protection, and may normally carry current. Examples of devices that use functional earth
connections include surge suppressors and electromagnetic interference filters, certain antennas, and
measurement instruments.
firmware
Represents the BIOS, data parameters, and programming instructions that constitute the operating system
on a controller. The firmware is stored in non-volatile memory within the controller.
flash memory
A non-volatile memory that can be overwritten. It is stored on a special EEPROM that can be erased and
reprogrammed.
free wire
The end of a multi-core digital I/O cable whose wires do not have a connector.
H
health bit
Variable that indicates the communication state of the channels.
health timeout
Represents the maximal time (in ms) between a request of the Modbus IO scanner and a response of the
slave.
hex
(hexadecimal)
HMI
(human machine interface) An operator interface (usually graphical) for human control over industrial
equipment.
homing
The method used to establish the reference point for absolute movement.
I
I/O
(input/output)
I/O scan
(input/output scan) Scan that continuously polls I/O modules to collect data bits and status, errors, and
diagnostics information. This process monitors inputs and controls outputs.
I/O terminal
(input/output terminal) A collection of connection points between the field wiring and the I/O modules or
those integrated into the controller.
ID
(identifier/identification)
IEC
(international electrotechnical commission) A non-profit and non-governmental international standards
organization that prepares and publishes international standards for electrical, electronic, and related
technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram. The
textual programming languages include structured text and instruction list.
implicit messaging
UDP/IP-based class 1 connected messaging for EtherNet/IP. Implicit messaging maintains an open
connection for the scheduled transfer of control data between a producer and consumer. Because an open
connection is maintained, each message contains primarily data, without the overhead of object
information, plus a connection identifier.
Input Assembly
Assemblies are blocks of data exchanged between network devices and the logic controller. An Input
Assembly generally contains status information from a network device read by the controller.
INT
(integer) A whole number encoded in 16 bits.
Internal Units
Resolution of the power stage at which the motor can be positioned. Internal units are specified in
increments.
IT Mains
Mains in which all active components are isolated from ground or are grounded by a high impedance. IT:
isolé terre (French), isolated ground. Opposite: Grounded mains, see TT/TN mains
L
LED
(light emitting diode) An indicator that illuminates under a low-level electrical charge.
Limit Switch
Switches that signal overtravel of the permissible range of travel.
LINT
(long integer) A whole number encoded in a 64-bit format (4 times INT or 2 times DINT).
LREAL
(long real) A floating-point number encoded in a 64-bit format.
LSB
(least significant bit/byte) The part of a number, address, or field that is written as the right-most single
value in conventional hexadecimal or binary notation.
LWORD
(long word) A data type encoded in a 64-bit format.
M
minimum I/O update time
The time needed by the module or block to update I/O on the bus. If the bus cycle time is shorter than this
minimum value, the I/O is updated on the bus at the next bus cycle time.
Modbus
The protocol that allows communications between many devices connected to the same network.
Modbus channel
Communication shuttle that carries a Modbus request between the master and a slave.
Modbus SL
(Modbus serial line The implementation of the protocol over a RS-232 or RS-485 serial connection.
Monitoring Function
Monitoring functions acquire a value continuously or cyclically (for example, by measuring) in order to
check whether it is within permissible limits. Monitoring functions are used for error detection.
ms
(millisecond)
MS0, MS1
Number of a master in the network.
MSB
(most significant bit/byte The part of a number, address, or field that is written as the left-most single value
in conventional hexadecimal or binary notation.
N
N/A
(not applicable)
N/O
(normally open) A contact pair that opens when the actuator is de-energized (no power is applied) and
closes when the actuator is energized (power is applied).
NAK
(negative acknowledge)
NC
(not connected)
NEC
(national electric code) The standard that dictates the installation of proper electrical wiring and equipment.
NEMA
(national electrical manufacturers association) The standard for the performance of various classes of
electrical enclosures. The NEMA standards cover corrosion resistance, ability to help protect from rain,
submersion, and so on. For IEC member countries, the IEC 60529 standard classifies the ingress
protection rating for enclosures.
network
A system of interconnected devices that share a common data path and protocol for communications.
nibble
A half-byte (representing 4 bits of a byte).
NMT state machine
(network management state machine) The communication behavior of any CANopen device. The
CANopen NMT state machine consists of an initialization state, a pre-operational state, an operational
state, and a stopped state. After power-on or reset, the device enters the initialization state. After the device
initialization is finished, the device automatically enters the pre-operational state and announces the state
transition by sending the boot-up message. In this manner, the device indicates that it is ready to work. A
device that stays in pre-operational state may start to transmit SYNC-, Time Stamp-, or Heartbeat
message. In this state, the device cannot communicate through a PDO; it communicates with an SDO. In
the operational state, the device can use supported communication objects.
node
An addressable device on a communication network.
non-volatile memory
A memory that can be overwritten. It is stored on a special EEPROM that can be erased and
reprogrammed.
O
OD
(object dictionary) A CANopen protocol.
ODVA
(open DeviceNet vendors association) The family of network technologies that are built on CIP
(EtherNet/IP, DeviceNet, and CompoNet).
OSI
(open system interconnection) The 7-layer reference model that describes network protocol
communications. Each abstract layer receives services from the layer below it and provides services to the
layer above.
P
Parameter
Device data and values that can be read and set (to a certain extent) by the user.
PDO
(process data object) An unconfirmed broadcast message or sent from a producer device to a consumer
device in a CAN-based network. The transmit PDO from the producer device has a specific identifier that
corresponds to the receive PDO of the consumer devices.
PE
(Protective Earth) A common grounding connection to help avoid the hazard of electric shock by keeping
any exposed conductive surface of a device at earth potential. To avoid possible voltage drop, no current
is allowed to flow in this conductor (also referred to as protective ground in North America or as an
equipment grounding conductor in the US national electrical code).
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
periodic execution
The task is executed either cyclically or periodically. In periodic mode, you determine a specific time
(period) in which the task is executed. If it is executed under this time, a waiting time is generated before
the next cycle. If it is executed over this time, a control system indicates the overrun. If the overrun is too
high, the controller is stopped.
persistent data
Value of persistent data is used at next application change or cold start. Only get re-initialized at a reboot
of the controller or reset origin. Especially, they maintain their values after a download.
PLC
(programmable logic controller) An industrial computer used to automate manufacturing, industrial, and
other electromechanical processes. PLCs are different from common computers in that they are designed
to have multiple input and output arrays and adhere to more robust specifications for shock, vibration,
temperature, and electrical interference among other things.
PLCopen
For more information, refer to http://www.plcopen.org/.
Position Deviation
The position deviation is the difference between reference position and actual position. The current
position deviation consists of the load-dependent position deviation and the dynamic position deviation.
Power Stage
The power stage controls the motor. The power stage generates current for controlling the motor on the
basis of the motion signals from the controller.
power supply terminals
The power supply is connected to these terminals to provide power to the controller.
protocol
A convention or standard definition that controls or enables the connection, communication, and data
transfer between 2 computing system and devices.
PTO
(pulse train outputs) a fast output that oscillates between off and on in a fixed 50-50 duty cycle, producing
a square wave form. The PTO is especially well suited for applications such as stepper motors, frequency
converters, and servo motor control, among others.
PWM
(pulse width modulation) A fast output that oscillates between off and on in an adjustable duty cycle,
producing a rectangular wave form (though you can adjust it to produce a square wave). The PTO is well
adapted to simulate or approximate an analog output in that it regulates the voltage of the output over its
period making it useful in light dimming or speed control applications, among others.
Q
Quick Stop
The quick Stop function can be used for fast deceleration of a movement as a response to a detected error
or via a command.
R
REAL
A data type that is defined as a floating-point number encoded in a 32-bit format.
relative movement
Movement by a specified distance from the current position.
RJ45
A standard type of 8-pin connector for network cables defined for Ethernet.
rms
"Root Mean Square" value of a voltage (Vrms) or a current (Arms)
RPDO
(receive process data object An unconfirmed broadcast message or sent from a producer device to a
consumer device in a CAN-based network. The transmit PDO from the producer device has a specific
identifier that corresponds to the receive PDO of the consumer devices.
RPI
(requested packet interval) The time period between cyclic data exchanges requested by the scanner.
EtherNet/IP devices publish data at the rate specified by the RPI assigned to them by the scanner, and
they receive message requests from the scanner with a period equal to RPI.
RPM
(revolutions per minute)
RPS
(revolutions per second)
RSDO
(receive service data object) A message received from a producer device to a consumer device in a CAN-
based network.
RTC
(real-time clock) A battery-backed time-of-day and calender clock that operates continuously, even when
the controller is not powered for the life of the battery.
RTS
(request to send) A data transmission signal and CTS signal that acknowledges the RTS from the
destination node.
RxD
The line that receives data from one source to another.
S
Safety Function
Safety functions are defined in the standard IEC 61800-5-2 (for example, Safe Torque Off (STO), Safe
Operating Stop (SOS) or Safe Stop 1 (SS1)). If the safety functions are wired properly, they meet the
requirements specified in IEC 61800-5-2.
SDO
(service data object) A message used by the field bus master to access (read/write) the object directories
of network nodes in a CAN-based. SDO types include service SDOs (SSDOs) and client SDOs (CSDOs).
security parameters
A set of configuration parameters used to enable or disable specific protocols and features relating to the
cybersecurity of an application.
SINT
(signed integer) A 15-bit value plus sign.
SL
(serial line)
SoMachine
A comprehensive controller development system software tool for configuring and programming the
Modicon logic controller and devices compliant with IEC 61131-3.
SoMachine Basic
SoMachine Basic is a software development tool designed to make it easy to configure, program, and
commission programs for Modicon logic controllers and associated devices.
SSI
(serial synchronous interface) A common interface for relative and absolute measurement systems like
encoders.
STO
(Safe Torque Off) The Safety Function STO (IEC 61800-5-2) (“Safe Torque Off”) removes power to the
motor thereby relieving the torque applied by the motor. There is no monitoring for standstill..
string
A variable that is a series of ASCII characters.
SYNC
Synchronization Object
T
TN Mains
Grounded mains, differ in terms of the ground connection (PE conductor connection). Opposite:
Ungrounded mains, see IT mains.
touchprobe input
Touchprobe inputs are advanced digital inputs. These inputs are used for measuring functions, which
accurately detect positions relative to a measure input. Once a touchprobe function has been activated, it
runs independently in the system, independent of the IEC program. The IEC program can use parameters
to detect the state of the measuring function. This function is supported by hardware and software.
TP
(touch probe) A position capture that is triggered by a fast input signal (quick sensor). On the rising edge
of the touch probe input, the position of an encoder is captured.
For example, this is used for packaging machines to capture the position of a printmark on a film to cut on
the same position.
TPDO
(transmit process data object) An unconfirmed broadcast message or sent from a producer device to a
consumer device in a CAN-based network. The transmit PDO from the producer device has a specific
identifier that corresponds to the receive PDO of the consumer devices.
TSDO
(transmit service data object) A message sent from a producer device to a consumer device in a CAN-
based network.
TT Mains
Grounded mains, differ in terms of the ground connection (PE conductor connection). Opposite:
Ungrounded mains, see IT mains.
TxD
The line that sends data from one source to another.
U
UDINT
(unsigned double integer) Encoded in 32 bits.
UINT
(unsigned integer) Encoded in 16 bits.
UL
(underwriters laboratories) A US organization for product testing and safety certification.
UTC
(universal time coordinated) The primary time standard by which the world regulates clocks and time.
W
Warning
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that
was detected by a monitoring function. A warning does not cause a transition of the operating state.
watchdog
A watchdog is a special timer used to ensure that programs do not overrun their allocated scan time. The
watchdog timer is usually set to a higher value than the scan time and reset to 0 at the end of each scan
cycle. If the watchdog timer reaches the preset value, for example, because the program is caught in an
endless loop, an error is declared and the program stopped.
WORD
A type encoded in a 16-bit format.
Z
Zone of operation
This term is used in conjunction with the description of specific hazards, and is defined as it is for a hazard
zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
Index
A H
access channels, 314 hazard and risk analysis, 111
accessories
external braking resistors, 125
external mains filters, 105 I
improvement of EMC, 104
installation site and connection, 37
B Intended Use, 9, 10
braking resistor internal braking resistor, 124
rating, 122
M
C manual tuning, 222
cable specifications monitoring functions, 126
protected cable installation, 119 mounting distances;ventilation, 140
cables, 106 mounting position, 179
category 0 stop, 115
category 1 stop, 115
comfort tuning, 216 N
commissioning software, 206 nameplate, 34, 56
common DC bus, 109
communication objects, 454
components and interfaces, 55 O
control cabinet, 140 online help, 206
operating states, 315
overvoltage category UL, 28
D
DC bus, 109
degree of protection, 37 P
dimensions P0-00, 239
drive, 39 P0-01, 239
disposal, 449, 449 P0-02, 239
drive:mounting, 141 P0-03, 239
P0-04, 240
P0-08, 240
E P0-09, 240
easy tuning, 215 P0-10, 240
Electrical Installation Drive, 142 P0-11, 240
electromagnetic compatibility (EMC), 102, 103 P0-12, 240
EMC, 102, 103 P0-13, 240
improvement of EMC, 104 P0-17, 241
environmental conditions P0-18, 241
drive, 37 P0-19, 241
motor, 60 P0-20, 241
equipotential bonding conductors, 104, 106, 163 P0-21, 241
P0-25, 241
P0-26, 241
F P0-27, 241
Fault Reset, 315 P0-28, 241
function P0-29, 242
safety function, 116 P0-30, 242
functional safety, 112 P0-31, 242
functions P0-32, 242
CW/CCW, 50 P0-35, 242
P/D, 51 P0-36, 242
signals A/B, 49 P0-37, 242
fuses UL, 28 P0-38, 243
P0-39, 243
P0-40, 243
P8-67, 301 S
P8-68, 301
safe torque off, 110
P8-69, 302
safety function
P8-70, 302
function, 116
P8-71, 302
requirements, 117
P8-99, 302
safety function STO, 110
P9-00, 304
scope of supply, 137
P9-01, 304
shipping, 449
P9-02, 304
signals
P9-06, 304
A/B, 49
P9-07, 304
state diagram, 315
P9-08, 304
STO, 110
P9-09, 304
function, 116
P9-10, 304
requirements, 117
P9-11, 304
storage, 449
P9-12, 304
P9-13, 305
P9-14, 305
P9-15, 305
T
P9-16, 305 tuning the control loops, 214
P9-17, 305 type code, 35, 58
P9-18, 305 drive, 35
P9-19, 305 motor, 58
P9-20, 305 type of cooling, 42
P9-21, 305
P9-22, 305
P9-23, 305
U
P9-25, 306 UL
P9-26, 306 conditions for wiring, 28
P9-27, 306 fuses, 28
P9-28, 306 overvoltage category, 28
P9-29, 306
P9-30, 307, 308
P9-31, 308 W
P9-32, 308 wiring UL, 28
P9-33, 308
P9-34, 308
P9-35, 309
P9-36, 309
P9-37, 309
P9-38, 309
P9-39, 309
P9-40, 309
parallel connection DC bus, 109
PDO mapping:dynamic, 456
PDO mapping:structure of entries, 457
permissible product combinations, 42
pollution degree, 37
protected cable installation, 119
PWM frequency power stage, 41
Q
Qualification of Personnel, 9, 9
R
rating of braking resistor, 122
Representation of the Parameters, 238
requirements
safety function, 117
resetting error message, 315