This document provides information about a lathe machine maintenance project by Muhammad Aniq Syahmi Bin Sanip of TKM 3B. It includes a brief history of the lathe machine dating back to 13th century BCE. The importance of lathe machines is that they can quickly and precisely shape metal objects through processes like cutting and drilling. Finally, it outlines 17 standard operating procedures for safely using a lathe machine, such as securing stock properly, selecting the correct speed, and stopping the machine if odd noises occur.
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Machine Lathe (Machine Maintenance)
This document provides information about a lathe machine maintenance project by Muhammad Aniq Syahmi Bin Sanip of TKM 3B. It includes a brief history of the lathe machine dating back to 13th century BCE. The importance of lathe machines is that they can quickly and precisely shape metal objects through processes like cutting and drilling. Finally, it outlines 17 standard operating procedures for safely using a lathe machine, such as securing stock properly, selecting the correct speed, and stopping the machine if odd noises occur.
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MUHAMMAD ANIQ SYAHMI BIN SANIP
M12221041
TKM 3B
MACHINE MAINTENANCE
MACHINE LATHE
Lathe Machine is used in all the engineering applications and
also in the college Workshops. Lathe machine is used to perform all the basic operations such as drilling, cutting, tapping, turning, etc. with the help of different tools placed in the work environment. HISTORY : What is the history of lathe machine? Lathes Throughout the Centuries The lathe's origin dates back to 13th Century BCE when it was used by Greek woodworkers as shown in findings from archaeological digs. Early units were operated by two people, with one turning a given piece with a rope and another cutting the piece. Importance of machine lathe : They are built to quickly and constantly produce durable, exact and symmetrically shaped metal objects. The lathe machine rotates the raw metal piece and reshapes it through various processes that include cutting, knurling, sanding, drilling, etc. In fact lathes are considered as powerful metal shaping machine tools. STANDARD OPERATING PROCEDURE ‘S.O.P’
1. All stock must be properly secured in the lathe chuck or
mounted prior to the machining process taking place. Use the correct sized clamp or vise for the stock being machined. 2. Turn the chuck or faceplate by hand to ensure there is no binding or danger of the work striking any part of the lathe. 3. Check to ensure the cutting tool will not run into the chuck or lathe dog. If possible, feed away from the chuck or dogs. 4. Before starting the lathe, ensure the spindle work has the cup center embedded; tail, stock and tool rests are securely clamped; and there is proper clearance for the rotating stock. 5. Prior to starting the lathe, ensure that small diameter stock does not project too far from the chuck without support from the tail stock center. 6. When using wood, do not mount a split work piece or one containing knots. 7. When roughing stock, do not force the tool in the work piece or take too big a cut. 8. The operator must always be aware of the direction and speed of the carriage or cross-feed prior to engaging the automatic feed. 9. Never leave the key in the chuck. Do not let go of the key until it is free of the chuck and secured in its proper holding place. 10. Select turning speed carefully. Large diameter stock must be turned at a very low speed. Always use the lowest speed to rough out the stock prior to final machining. 11. The correct speed and feed for the specific material and cutting tool must be used. Stop the machine before making adjustments or measurements. 12. Do not remove metal or wood chips from the table or stock by hand. Use a brush or other tool to properly remove chips or shavings from the table or stock. 13. Never attempt to run the chuck on or off the spindle head by engaging the power. 14. Do not stop the rotation of the chuck by reversing the power to the lathe unless tapping holes. 15. Do not leave tools, bits or excess pieces of stock on the lathe bed. 16. All belts and pulleys must be guarded. If frayed belts or pulleys are observed, the lathe must be taken out of service and the belts or pulleys replaced. 17. Stop the machine immediately if odd noise or excessive vibration occurs.