Project no.

: - Created by: Kenneth Anthonsen

MAN no.:
State:
Client:
EZ-118032
Approved
-
Created on:
Approved
by:
Revision:
03.11.09
JRW
03
OPR
Applicable to: I-Jar Wireline and Accelerator

i-Jar Wireline and Accelerator

various sizes

Operational Procedure
 i-Jar Wire line and Acce le rator Doc. No. EZ-118032
Assembly No: various sizes Re vision 03

i-Jar Wireline and Accelerator

various sizes

Supplementary Reference Materials

The following supplementary reference materials are required for complete

documentation and technical information of this product:

Currently available

I. MAN – EZ-155949 1-1/2” HS Spring Jar Maintenance Manual

II. MAN – EZ-156450 1-1/2” HS Accelerator Maintenance Manual

III. MAN – EZ-152653 1-7/8” HS Spring Jar (SA Thread) Maintenance Manual
IV. MAN – EZ-131132 1-7/8” HS Spring Jar (UN Thread) Maintenance Manual
V. MAN – EZ-152625 1-7/8” HS Hydraulic Jar (SA Thread) Maintenance Manual
VI. MAN – EZ-126338 1-7/8” HS Hydraulic Jar (UN Thread) Maintenance Manual
VII. MAN – EZ-162713 1-7/8” SS Hydraulic Jar Maintenance Manual
VIII. MAN – EZ-139756 1-7/8” HS Accelerator Maintenance Manual
IX. MAN – EZ-162830 1-7/8” SS Accelerator Maintenance Manual

X. MAN – EZ-126376 2-1/2” HS Spring Jar Maintenance Manual

XI. MAN – EZ-124930 2-1/2” HS Hydraulic Jar Maintenance Manual
XII. MAN – EZ-115184 2-1/2” SS Hydraulic Jar Maintenance Manual
XIII. MAN – EZ-126355 2-1/2” AS Hydraulic Jar Maintenance Manual
XIV. MAN – EZ-139757 2-1/2” HS Accelerator Maintenance Manual
XV. MAN – EZ-139594 2-1/2” SS Accelerator Maintenance Manual

For copies of these materials, contact your local i-TEC representative.

i-Tec AS

Kanalveien 8
Postboks 8094
4068 Stavanger

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Contents
1 General......................................................................................................... 4
1.1 Purpose of this Operational Procedure................................................................ 4
1.2 Safety Requirements ..................................................................................... 4
1.3 Abbreviations .............................................................................................. 4
2 Description .................................................................................................... 5
2.1 i-Jar and Accelerator Overview......................................................................... 5
2.2 i-Jar Impact Modules..................................................................................... 7
2.3 Release modules .......................................................................................... 8
2.4 Accelerator Overview..................................................................................... 9
3 Pre-Operational Servicing .................................................................................10
3.1 General Instructions.................................................................................... 10
3.2 Spring Jar Module - Adjusting release force ....................................................... 10
4 Final Assembly Procedures ................................................................................11
4.1 Final Module Assembly................................................................................. 11
4.2 Final String Assembly .................................................................................. 12
4.3 Quick Connector System .............................................................................. 13
5 Operational Procedures ....................................................................................14
5.1 Pre-Operational Checks................................................................................ 14
5.2 Operation of Impact Modules......................................................................... 14
5.3 Operation of Release Modules ........................................................................ 16
5.4 Operation of Accelerator............................................................................... 17
6 Post-Operational Servicing / Redressing ...............................................................18
6.1 Cleaning .................................................................................................. 18
6.2 Tool Inspection .......................................................................................... 18
6.3 Pressure Release in the Hydraulic Time Delay Module .......................................... 19
6.4 Complete Redressing – every year / 500 strokes ................................................ 20
6.5 Spring Replacement – every year / 500 strokes ................................................. 20
7 Shipping and Handling .....................................................................................20
Appendix A : i-Jar Connection Drawings .........................................................................21
Appendix B : Accelerator Hookup Drawings .....................................................................26
Appendix C : Spring Jar Module Configurations ................................................................28
Appendix D : Accelerator Spring Configurations ................................................................29
Appendix E : Pre-Operational Checklists ........................................................................31

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1 General
1.1 Purpose of this Operational Procedure
The purpose of this operational procedure is to ensure that the crew operating the tool has sufficient
information in order to prepare for operation, operate, and service the tool described herein.

This operational procedure also contains checklists and necessary QA documentation for tool
servicing. All drawings, checklists and other related documentation will be attached to the
operational procedure as appendices and referred to in the text. When a reference is made to a
module or item from the assembly drawings, a [ ] with the item number will follow. The item
number refers to the assembly drawing bill of material.

1.2 Safety Requirements

1.2.1 Responsibility
All personnel working with this equipment should have appropriate safety training.

1.2.2 Personal Protective Equipment

Relevant protective equipment while working with this tool includes:

 Safety glasses (where required)

 Ear protection (where required)
 Safety shoes
 Gloves

1.3 Abbreviations
The following abbreviations may be used in this document

Abbreviation Definition
AS Autostroke
BHA Bottom Hole Assembly
BOSS Ball Operated Shear Sub
CT Coil Tubing
HS Heavy Stroke
MU Make Up
OD Outer Diameter
POOH Pull Out Of Hole
RIH Run In Hole
P/N Part Number
QA Quality Assurance
S/N Serial Number
SS Short Stroke
UTS Ultimate Tensile Strength
TBA To Be Announced

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2 Description
i-Tec has introduced a complete new range of i-Jars and accelerators for wireline applications in
response to the increasing demands for new, improved tools to optimise performance, durability and
costs.

The unique feature of the i-Tec jars is that the jars are module based, and can easily be assembled
into various combinations to support multiple different applications. This way the operator has more
options, and fewer tools.

2.1 i-Jar and Accelerator Overview

The i-Jar provides an impact force for downhole wireline applications. Various impact forces may by
possible depending on the i-Jar and accelerator set up, and the pulling force.

Some features of the i-Jar and accelerator include:

 Heavy duty properties, extremely high impact force at even low pull forces.
 Overall short make up length.
 i-Tec’s new low friction, “easy latch” system.
 Available for HP/HT operations.
 Fully pressure balanced.
 New patented load-compensated time delay system which also protects against gas build
up in hydraulic modules.
 Modular design, easy to re-dress and maintain. Reduced service costs.
 Easy stabbing by using the new i-Tec integrated Easy Connect system
 Large ventilation port system in both Accelerator & Jar allow debris to pass without being
trapped inside.
 Scraper rings installed to increase debris tolerance.
 Documented performance chart and detailed operation procedure/service guide provided.

The i-Jar may be assembled in various configurations to optimize performance for any given
application. Each configuration includes end connectors, a Release module and an Impact module.
These are assembled as shown in Figure 2-1.

Figure 2-1: Major Components of the i-Jar Assembly

End connections come in various types of commonly used quick connections, as listed in the
Assembly drawings, and other connections may be designed according to customer request.

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There are three available models of Impact modules, listed in Table 2-1. These modules include the
hammer and anvil components which provide the desired impact force. Heavy stroke (HS) jars have
a long-travel impact module and Short stroke (SS) jars use a shorter version of the impact module.

Table 2-1: Available Impact Modules and Applications

Impact Modules
Short Stroke (SS) Short impact module for limited rig up heights
Heavy Stroke (HS) Heavy duty impact module for extreme fishing operations
Auto Stroke (AS) Self-closing impact module for high deviation wells

There are two available models of Release modules, listed in Table 2-2. This module provides
mechanical feedback to the impact module that triggers the jar action. The patented temperature
and load compensated Release module is well proven, robust and low maintenance.

Table 2-2: Available Release Modules and Applications

Release Modules
Hydraulic Time Delay (HTD) Full load-compensating hydraulic time delay system
Spring-Jar Module (SJM) Easy, adjustable spring release system

An accelerator is normally connected above the release module of the i-Jar to provide sufficient
elasticity in the tool string to ensure optimal impact force under all conditions. The accelerator must
be set up to match each jar for best performance.

End connections for the accelerator come in various types of commonly used quick connections, as
listed in the Assembly drawings, and other connections may be designed according to customer
request.

The Assembly drawing listed in Table 2-3 are available through i-TEC. Connection Drawings can be
found in Appendix A: i-Jar Connection Drawings. Hook up drawings for assembled jars and
accelerators can be found in Appendix B: Accelerator Hookup Drawings.

Table 2-3: Available Assembly Drawings and Assembly Numbers

1-1/2” 1-7/8” 1-7/8” UN 2-1/2”
Connections Drawings EZ-154424 EZ-122597 EZ-122346 EZ-122350
Impact HS EZ-154183 EZ-120841 EZ-121520 EZ-121067
SS TBA EZ-120848 TBA EZ-121050
Module
AS - - - EZ-121053
Release HTD TBA EZ-120762 EZ-121821 EZ-120987
Module SJM EZ-153924 EZ-120804 EZ-121862 EZ-121008
HS TBA EZ-120858 - EZ-120887
Accelerator
SS EZ-154473 EZ-120760 - EZ-120868

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2.2 i-Jar Impact Modules

The impact module of the i-Jar contains the mechanical linking system that provides the hammer
stoke which achieves high impact forces. Some of the features of this module include:

 i-Tecs new low friction, “easy latch” system

 Quick and easy to assemble
 Large ventilation port system allowing debris to pass without being trapped inside
 Scraper rings installed to increase debris tolerance
 Few wear parts
 Simple to redress
 Durable

The physical dimensions of the impact modules are listed in Table 2-4.

Table 2-4: Parameter comparison for the Impact Modules

OD Make Up Stroke Length Weight Yield UTS
Length

SS TBA TBA TBA TBA TBA

1-1/2”

27.0” 9.5” 9.9 lbs 46 000 lbf 53 000 lbf

HS
686 mm 241 mm 4.0 kg 205 kN 236 kN
23.9” 7.9” 15.4 lbs 66 000 lbf 84 000 lbf
SS
1-7/8”

607 mm 200 mm 7.0 kg 294 kN 374 kN

34.8” 13.4” 17.6 lbs 66 000 lbf 84 000 lbf
HS
885 mm 340 mm 8.0 kg 294 kN 374 kN
27.0” 9.0” 24.2 lbs 137 000 lbf 174 000 lbf
SS
686 mm 230 mm 11.0 kg 609 kN 774 kN
2-1/2”

40.2” 15.6” 37.4 lbs 137 000 lbf 174 000 lbf
HS
1020 mm 400 mm 17.0 kg 609 kN 774 kN
32.8” 9.0” 37.4 lbs 66 000 lbf 76 000 lbf
AS
833 mm 230 mm 17.0 kg 294 kN 338 kN

2.2.1 Heavy Stroke

The Heavy Stroke impact module has a long stroke length in the hammer action, which allows for
higher impact forces. Depending on the accelerator setup and dimension, impact f orce may vary
from 45 000 lbs to 150 000 lbs.

2.2.2 Short Stroke

The Short Stroke impact module has the advantage of a short make up length while still providing
high impact forces. This is useful in applications where the rig up height is limited.

2.2.3 Auto Stroke

The Auto Stroke impact module is self retracting – it resets the jar as wire tension decreases
subsequent to jar impact. The retracting force is approximately 100-200 lbs. This feature has a
great advantage in high deviation wells to ensure reset of the jar for multiple jar actions. This allows
down hole jobs to be performed that were previously limited to runs using a tractor.

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2.3 Release modules

The release module of the i-Jar provides the trigger mechanics that allows release of the hammer in
the impact module. The criteria for hammer release depends on the release module selected.

The physical dimensions of the release modules are listed in Table 2-5.

Table 2-5: Parameter comparison for the Release Modules

OD Make Up Length Weight Yield UTS
HTD TBA TBA TBA TBA
1-1/2”

13.54” 8.8 lbs 50 000 lbf 58 000 lbf

SJM
344 mm 4.0 kg 222 kN 258 kN
16.81” 1.5 lbs 68 000 lbf 85 000 lbf
HTD
1-7/8”

427 mm 6.0 kg 302 kN 378 kN

16.14” 15.4 lbs 68 000 lbf 85 000 lbf
SJM
410 mm 7.0 kg 302 kN 378 kN
17.32” 24.2 lbs 160 000 lbf 203 000 lbf
HTD
2-1/2”

440 mm 11.0 kg 712 kN 903 kN

16.54” 24.2 lbs 147 000 lbf 168 000 lbf
SJM
420 mm 11.0 kg 654 kN 747 kN

2.3.1 Hydraulic Time Delay

A new unique patented time delay system is now integrated in all i-Tec hydraulic-mechanical jars.

This is a load-compensated time delay system which means that the delay system is independent of
the weight applied, i.e. same time delay regardless of applied tension. This is a huge benefit
compared to a standard time delay system as it allows the impact force to vary with the pull force.

The system is also designed to avoid gas build up in hydraulic modules while jarring.

Some other features of the hydraulic time delay module include:

 Load-compensated time delay system

 Pressure compensated
 Few wear parts
 Simple to redress
 Durable
 Temperature compensated

2.3.2 Spring-Jar Module

The Spring-Jar release module is designed to provide consistent impact force. This allows the
impact force to be varied depending on both the size of the spring with which the module was
assembled and the setting of the Adjustment spring.

Some other features of the spring-jar module include:

 Quick and easy adjustment of release force

 Easily replaceable springs
 Few wear parts
 Simple to redress
 Durable

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2.4 Accelerator Overview

This wireline accelerator consists of a series of helical springs mechanically linking the wireline to the
i-Jar which are compressed when a pull force is applied to the wireline.

The main function of the accelerator is to store energy to increase the impact force once triggered.
The accelerator is loaded by applying pull force through the wireline. During the hammer stroke, the
stored energy in the accelerator is released, increasing the i-Jar impact force.

The physical dimensions of the accelerators are listed in Table 2-6.

Table 2-6: Parameter comparison for the Accelerators

Spring
OD Max Length Default Length Weight UTS
Setup

SS TBA TBA TBA TBA TBA

1-1/2”

HS 1140 lbf 93” (2370 mm) 71” (1800 mm) 27 lbs (12 kg) 24 000 lbf (107 kN)

2000 lbf 82” (2080 mm)

SS 62” (1570 mm) 40 lbs (18 kg) 35 000 lbf (156 kN)
1-7/8”

4000 lbf 78” (1980 mm)

2000 lbf 116” (2950 mm)
HS 92” (2340 mm) 57 lbs (26 kg) 35 000 lbf (156 kN)
4000 lbf 114” (2900 mm)
3000 lbf 84” (2130 mm)
SS 64” (1630 mm) 73 lbs (33 kg) 54 000 lbf (240 kN)
2-1/2”

6000 lbf 80” (2030 mm)

3000 lbf 125” (3180 mm)
HS 95” (2400 mm) 99 lbs (45 kg) 54 000 lbf (240 kN)
6000 lbf 119” (3020 mm)

The design of this tool is robust and low maintenance. Using helical springs simplifies assembly
work. The i-Tec progressive accelerator consists of pre-loaded springs, which has optimised
characteristic for maximum performance of the Jar.

NOTE: For more information, refer to Appendix B: Accelerator Hookup Drawings.

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3 Pre-Operational Servicing
This section describes any checks or adjustments that should be completed before operation. For
assembly or disassembly procedures, refer to the Maintenance Manual.

Most i-Jar equipment is supplied fully assembled and configured. Some tools, however, have
adjustable components that require tuning prior to final assembly. The following procedures should
be performed.

3.1 General Instructions

3.1.1 Where possible, check that the internal parts are clean, intact and lubricated.

3.1.2 Where possible, check that the modules are assembled according to the Assembly Drawings.

3.1.3 Make sure that all thread connections are made up properly, and secured with set-screws.

3.2 Spring Jar Module - Adjusting release force

3.2.1 Set the Adjustment Screw to the required release force. The Release force table is located on
Assembly Drawing for each size module.
Caution! Never adjust the screw to a level not recommended on the drawings. Exceeding
these limits will result in maximum deflection of the spring and the jar will not release.

Number is visible above the edge NOTE - Never adjust the screw above:

 #3 for the 1-1/2” spring jar

(yellow spring # 5445; max 1100 lbf)
 #4 for the 2-1/2” spring jar
(yellow spring # 5468; max 3000 lbf)

Figure 3-1: Adjust the screw on the SJM to the desired release force
While adjusting the Adjustment screw, it is possible for the Mandrel of the SJM to shift out of
position. If this is done it will stick out from the Top Sub. Note that it is not possible to assemble t he
Debris seal/buffer and the Bumper washer in this position.

 Turn the screw back and forth until the Mandrel finds the correct track, and is flush with
the edge of the Top sub.

shifted flush

Incorrect! Correct!

Figure 3-2: Mandrel position after adjustment of Adjustment Screw

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4 Final Assembly Procedures

This section describes the procedures for combining modules prior to use. The impact module is
normally supplied assembled to the release module. To change impact module and release module
combinations, refer to the maintenance manuals for disassembly and assembly instructions for the
respective i-Jar combinations.

Refer to the respective accelerator maintenance manuals for disassembly and assembly instructions
to change the accelerator’s spring set up. A final assembly checklist is provided in Appendix E.

4.1 Final Module Assembly

Prior to final assembly, verify that are parts are located and ready to be assembled.

Some tools may require assembly of end connections. Ensure the correct torques are applied to
these connections as per the Assembly Drawings.

Some modules require additional steps when attaching the end connections. These are described
below.

4.1.1 Spring Jar Module – End Connection Assembly

 Ensure the Adjustment Screw is set to the desired release force as per Chapter 3.2.
 For the 1-7/8” and 2-1/2” Spring Jar Modules, install the Debris seal/buffer and the
bumper washer before attaching the Top connector. For the 1-1/2” Spring Jar Module,
install the Bumper before attaching the Top connector.

Debris seal Bumper washer

Top connector

SJM

Figure 4-1: Spring Jar Module assembly of Top connector

NOTE: It is very important that the Debris seal/buffer and the Bumper washer, or the Bumper for
the 1-1/2” SJM, are part of the assembly when being used since they serve as a damper when the
Spring Jar Module is reset. Omitting them may cause damage to the Grapple due to rapid
movements in the resetting sequence.

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4.2 Final String Assembly

The i-Jar connects the wireline to the object in the well to be hammered. The order in which they are
connected is as follows:

 The Accelerator connects to the wireline

 The Release module connects to the Accelerator
 The Impact module connects to the Release module

Accelerator

Release Module Impact Module

Figure 4-2: Tool String assembly order

Note: in some applications, the accelerator may be replaced with a weight. This is not i-Tec
recommended practise.

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4.3 Quick Connector System

The Short Stroke, Heavy stroke and Auto Stroke system has a new patented Easy Connect (EC)
quick connector system integrated between the accelerator and the i- Jar. The EC connector can also
be supplied as top and bottom connectors.

The EC connector allows the BHA to be connected without the use of threaded connections.

The EC connectors are provided in both a male and female profiles, and are operated only by hand
power. No tool is required to disengage or engage the EC connector!

4.3.1 Engaging the Easy Connect:

 Insert the male connector into the female connector housing,

 Turn male connector 90 degrees until a distinct “click” is audible; Easy Connect is now
engaged.
 Check that the release button has popped out . This is an indication that the connection is
100% secure and ready to RIH.

4.3.2 Disengaging the Easy Connect

 Press down the release button all the way to bottom with your thumb
 Turn the male connector 90 degrees in either direction, and pull male-female connection
apart.
 Alignment of two indicator marks helps find disengagement position.

NOTE: For more information regarding Easy Connect, refer to the Assembly drawings.

Release button

Female connector

Male connector

Figure 4-3: Components of the Easy Connector

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5 Operational Procedures
5.1 Pre-Operational Checks
Always inspect the tool thoroughly for damage before use.

5.2 Operation of Impact Modules

A description of the impact modules are available in Chapter 2.2.

5.2.1 Short stroke and Heavy Stroke modules

The Impact module provides the hammer and anvil for the jar. The tension on the wireline pulls on
the module Housing. The Housing is mechanically linked to the Grapple via a spring. The Grapple
latches the Latch rod while the spring is fully expanded. As the Housing is pulled back, the Grapple
releases. The Housing is pulled upwards and the Bottom sub strikes the Mandrel, creating the impact
force.

Tensions required in the wireline to trigger an impact are discussed in Chapter 5.2.3. To reset the
jar, tension in the wireline must be released. The weight of the Jar will allow the Grapple to latch the
Latch rod and return to ready position.

The main difference between the modules is the length of the free stroke.

Figure 5-1: Cross section of the Short Stroke and Heavy Stroke impact module

5.2.2 Auto Stroke module

The Auto stroke module is similar to the HS and SS modules, with the exception that there is an
additional spring force when resetting the module. This ensures resetting of the jar in difficult areas.

Figure 5-2: Cross section of the Auto Stroke impact module

5.2.3 Operational forces

Pull force is the force actually experienced on the i-Jar. As there are many losses in the well, this
can most accurately be determined using the accelerator.

The impact force of the impact module depends on the tension in the wireline, and on the maximum
rating of the release module.

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Refer to Table 5-1 and Table 5-2 for the maximum loads for each i-Jar configuration.

Refer to Table 5-3 for the impact force achieved for a given wireline tension.
Note: Do not exceed the release module limits!
Note: Tension of the wireline at the i-Jar may not be equivalent to tension at the top of the well.

Table 5-1: Operational forces of the SS and HS and impact modules

Size Max Tension Release Module Assembly

1-1/2” 1 100 lbf Spring Jar Module (SMJ)
1-1/2” 1 100 lbf Hydraulic Time Delay (HTD)
1-7/8” 2 300 lbf Spring Jar Module (SMJ)
1-7/8” 4 000 lbf Hydraulic Time Delay (HTD)
2-1/2” 3 000 lbf Spring Jar Module (SMJ)
2-1/2” 3 000 lbf Hydraulic Time Delay (HTD) with 1-7/8” quick connector
2-1/2” 5 000 lbf Hydraulic Time Delay (HTD) with 2-1/2” quick connector
NOTE: The 2-1/2” Heavy Stroke module has a maximum operation range up to 6000 lbf, however
exceeding more than 5000 lbf is not recommended in normal fishing operations. Tests have shown
that the 2-1/2” quick connectors can deform at pull forces of 6000 lbf.
A 6000 lbs tension should only be applied when there is no other alternative.

Table 5-2: Operational forces of the AS impact modules

Size Max Tension Release Module Assembly

2-1/2” 3 000 lbf Spring Jar Module (SMJ) with 1-7/8” quick connector
2-1/2” 3 000 lbf Hydraulic Time Delay (HTD) with 1-7/8” quick connector
2-7/8” 3 000 lbf Hydraulic Time Delay (HTD) with 2-1/2” quick connector

Table 5-3: Tension (lbf) conversion to Impact forces (lbf)

Tension 1-1/2” 1-1/2” 1-7/8” 1-7/8” 2-1/2” 2-1/2” 2-1/2”
SS HS SS HS SS HS AS
500 TBA TBA N/A N/A N/A N/A N/A
1000 TBA TBA 90001 16 2501 N/A N/A N/A
1500 N/A N/A 13 5001 24 3751 22 5001 45 0001 22 5001
2000 N/A N/A 18 0001 32 5001 30 0001 60 0001 30 0001
2500 N/A N/A 22 5002,3 40 6252,3 37 5001 75 0001 37 5001
3000 N/A N/A 27 0002,3 48 7502,3 45 0001,3 90 0001,3 45 0001
3500 N/A N/A 31 5002,3 56 8752,3 52 5002,3 105 0002,3 52 5002,3
4000 N/A N/A 36 0002,3 65 0002,3 60 0002,3 120 0002,3 60 0002,3
4500 N/A N/A N/A N/A 67 5002,3 135 0002,3 N/A
5000 N/A N/A N/A N/A 75 0002,3 150 0002,3 N/A
5500 N/A N/A N/A N/A N/A 165 0004 N/A
6000 N/A N/A N/A N/A N/A 180 0004 N/A
NOTE: All values are in lbf
1
Accelerator spring set up #1 (soft springs).
2
Accelerator spring set up #2 (hard springs).
3
Not applicable for all configurations. Do not exceed limits in Table 5-1 and Table 5-2.
4
For emergencies only - may cause deformation in quick connectors

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5.3 Operation of Release Modules

The release modules provide mechanical feedback to the impact module to trigger the hammer
stroke. A description of these modules is available in Chapter 2.3.

5.3.1 Hydraulic Time Delay Module

The HTD module provides a dampening function, so various impact forces can be achieved based
only on wireline tension. As tension is applied, hydraulic fluid moves between the Compensating
sleeve and the Retainer sleeve, using a patented mechanism that allows the Piston to move at a
constant rate. The mechanism is designed to allow for thermal expansion of fluid. This mechanism
does not contain a small orifice, and is thus resistant to debris buildup.

Normal time delay before impact is between 30 sec to 3 minutes from when tension is applied until
firing.

Figure 5-3: Cross section of the Hydraulic time delay release module

5.3.2 Spring Jar Module

The SJM contains a spring linking the Top sub to the Impact module through the Knuckle rod. The
spring provides the damping function as tension is applied, and triggers when tension has reached
the spring settings.

The spring size can be selected during module assembly to cover a desired range. Refer to the
Maintenance Manual for module assembly, and the Assembly drawings for spring setup ranges. The
SJM release force can be adjusted prior to RIH using the Adjustment screw, as described in Chapter
3.2.
NOTE: Never set the Adjustment Screw beyond limits listed on the drawings.

The spring jar module has no time delay once the trigger force is applied.

Figure 5-4: Cross section of the Spring Jar release module

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5.4 Operation of Accelerator

The Accelerator can be set up with different standard spring configurations to optimize for different
operation loads.

Compared with conventional disc spring accelerators, the accelerators have only 3 to 5 springs, and
are easy to assemble. No specific spring pattern is required. The jar has sufficient stroke length even
at low wireline tensions, which enables the jar to perform impacts at low pull force.

In some cases, it is not strictly necessary to use the accelerator; the i-Jar Wireline can be used as a
substitute in deeper wells, to save rig-up lengths. If the accelerator is excluded, the addition of a
weight bar is recommended for optimum jar performance.
Note: i-Tec recommends always using an accelerator with the i-Jar to obtain maximum
performance.

5.4.1 1-1/2” Accelerator spring set-ups

The 1-1/2” Accelerator has a working range of 400 – 1140 lbs of wireline tension using the standard
spring set up.

5.4.2 1-7/8” Accelerator spring set-ups

The 1-7/8” Aaccelerator has a working range of 1000-2000 lbs of wireline tension using the standard
spring set up. The 1-7/8” accelerator also has a 4000 lbs setup which can be supplied.

5.4.3 2-1/2” Accelerator spring set-ups

The 2-1/2” Accelerator has a working range of 1500 – 3000 lbs of wireline tension using the
standard spring set up. For fishing operations, a special 6000 lbs accelerator is available with a 2,5”
OD. This gives a broader user range on the accelerator just by changing the spring set.

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6 Post-Operational Servicing / Redressing

To maintain durability and service life, it is important that the tool gets cleaned and lubricated after
use in a corrosive environment.

The following service / maintenance plan is recommended.

i-Jar WL and Accelerator

In operation

Between runs in well General Service

short term storage 500 strokes / once per year

Cleaning Tool Inspection Complete Redress Spring Replacement

See Section 6.1 See Section 6.2 See Section 6.4 See Section 6.5

6.1 Cleaning
For cleaning of tools for short term storage between RIH, use the following procedure:

6.1.1 Clean the surface of the tools. Use fresh water to neutralize well fluids.

6.1.2 Flush the tool externally and internally with oil, where possible, to prevent corrosion.

6.1.3 Prime parts with a suitable preserving fluid such as Multigliss or CRC5-56.

6.2 Tool Inspection

6.2.1 Release the pressure in the Hydraulic Time Delay release module. See Section 6.3 for
instructions.

6.2.2 After cleaning, inspect all tools for corrosion or damage.

6.2.3 Re-phosphate parts when corrosion becomes significant.

6.2.4 Replace damaged parts or send for complete redress if necessary.

6.2.5 Inspect all springs, where possible, and replace when corrosion or damage is noted. Springs
are located in the Accelerator and in the Spring Release Module of the jar. Refer to Section
6.5.

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6.3 Pressure Release in the Hydraulic Time Delay Module

It is very important to check for and release high pressure gas trapped inside the Hydraulic Time
Delay module after use and prior to disassembly.
Note: This does not apply for i-Jar with the spring jar module.

6.3.1 Check for trapped gas. Use a rod to measure Length x from the tip of the Lower mandrel
to the bottom of the Piston.
Jar size Length: No Gas
1-1/2” TBA
1-7/8” 251 mm
2-1/2” 259 mm

Figure 6-1: Length x is correct – NO GAS INSIDE: SAFE

High Pressure Gas

Figure 6-2: Length x is too short – GAS TRAPPED: DANGER!

6.3.2 Release trapped gas through the weep hole. Slowly unscrew the Top Sub, while keeping
the weep hole pointed in a safe direction away from personnel and equipment. High pressure
oil and gas will be released through the weep hole in the HTD housing when the seal passes
the hole.

Top Sub seal weep hole HTD module Housing

Figure 6-3: Pressure release through the weep hole

NOTE: The maximum pressure inside the HTD module is 4 000 psi due to the relief valve over-
pressure limits.

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6.4 Complete Redressing – every year / 500 strokes

For complete redressing of the tools, refer to each tool’s Maintenance Manual. Ensure the following
servicing is complete:

6.4.1 Clean the surface of the tools. Use fresh water to neutralize well fluids.

6.4.2 Disassemble the tools as per recommended procedure and using proper tong locations.

6.4.3 Inspect all parts for wear, damage and corrosion.

6.4.4 Remove rust, and re-phosphate parts that need a new coating.

6.4.5 Replace unapproved parts with new ones.

6.4.6 Replace all wear parts in the redress kit.

6.4.7 Replace accelerator spring and, if applicable, the spring of the spring jar module of the jar.

6.5 Spring Replacement – every year / 500 strokes

The springs in the accelerator and in the spring release module of the jar must be replaced after
every 500 strokes or after one year of operation in order to retain optimal spring force and prevent
damage to other tool components.

If damage is noted, springs must be replaced even if it is prior to the scheduled date. For spring
replacement without redress, use the following procedure.

6.5.1 Disassemble the tool until springs are accessible. Refer to the applicable tool Maintenance
Manual for instructions.

6.5.2 Remove the used springs and inspect. Special attention should be given to:
 wear
 pitting
 corrosion

6.5.3 Visually inspect the new springs to ensure there is no damage prior to installation.

6.5.4 Inspect other components of the tool and replace as necessary if damage is noted.

6.5.5 Reassemble the tool as per the directions in the applicable tool Maintenance Manual.

7 Shipping and Handling

This section describes the proper method to prepare the tool for shipment or storage.

7.1.1 Ensure the tool has been properly cleaned and lubricated with anti-corrosion chemicals.

7.1.2 Place the tool in a box or inside a tool container or other forms of sealed storages, protected
from exposure to seawater or other corrosive environments.

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Appendix A : i-Jar Connection Drawings

Connection drawings for each size i-Jar WL can be found in this appendix. This includes the following
information:

 Available top and bottom end connectors

 Available release and impact modules
 Key physical data of parts including MUL, weight, yield and ultimate tensile strength
 Ordering information

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A.1 1-1/2” i-Jar WL Assembly

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A.2 1-7/8” i-Jar WL Assembly – SA Threads

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A.3 1-7/8” i-Jar WL Assembly – UN Threads

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A.4 2-1/2” i-Jar WL Assembly

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Appendix B : Accelerator Hookup Drawings

The hookup drawings for the following tools can be found in this appendix:

 Wireline Accelerators

Hookup drawing include the following information:

 Housing makeup torques

 Key dimensions
 Connection types

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Accelerator Dimensions and Connections

1-1/2” Heavy Stroke

Max. OD 1.50” 38.1 mm Do not grip:
Default Length 70.9” 1800 mm  Thin walled sections
Maximum Length 93.3” 2370 mm  Threaded surfaces
Weight 24.4 lb 12 kg
Top Thread 15/16” Sucker Rod
1-1/2” HDQRJ
Bottom Thread 15/16” Sucker Rod
1-1/2” HDQRJ
Housing MUT 200 ft·lb

1-7/8” Heavy Stroke Short Stroke

Max. OD 1.875” 47.6 mm 1.875” 47.6 mm
Default Length 92” 2337 mm 62” 1575 mm
Max Length
116” 2946 mm 82” 2083 mm
@ 2000 lbf
Max Length
114” 2896 mm 78” 1981 mm
@ 4000 lbf
Length Weight 57 lbs 26 kg 40 lbs 18 kg
Top Thread 1-7/8” EC 1-7/8” EC
1-7/8” QLS 1-7/8” QLS
1-7/8” HDQRJ 1-7/8” HDQRJ
1-7/8” Trinity 1-7/8” Trinity
1-1/16” Sucker Rod 1-1/16” Sucker Rod
Bottom Thread 1-7/8” EC 1-7/8” EC
1-7/8” QLS 1-7/8” QLS
1-7/8” HDQRJ 1-7/8” HDQRJ
1-7/8” Trinity 1-7/8” Trinity
Housing MUT 400 ft·lb 400 ft·lb

2-1/2” Heavy Stroke Short Stroke

Max. OD 2.50” 63.5 mm 2.50” 63.5 mm
Default Length 95” 2413 mm 64” 1626 mm
Max Length
125” 3175 mm 84” 2134 mm
@ 3000 lbf
Max Length
119” 3023 mm 80” 2032 mm
@ 6000 lbf
Weight 99 lbs 45 kg 73 lbs 33 kg
Top Thread 2-1/2” EC 2-1/2” EC
1-7/8” EC 1-7/8” EC
2-1/2” HDQRJ 2-1/2” HDQRJ
1-7/8” HDQRJ 1-7/8” HDQRJ
2-1/2” Trinity 2-1/2” Trinity
1-7/8” Trinity 1-7/8” Trinity
1-1/16” Sucker Rod 1-1/16” Sucker Rod
1-9/16” Sucker Rod 1-9/16” Sucker Rod
Bottom Thread 2-1/2” EC 2-1/2” EC
2-1/2” HDQRJ 2-1/2” HDQRJ
2-1/2” Trinity 2-1/2” Trinity
Housing MUT 1000 ft·lb 1000 ft·lb

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Appendix C : Spring Jar Module Configurations

C.1 1-1/2” Spring Jar Module

5255
5445

C.2 1-7/8” Spring Jar Module – UN and SA threads

C.3 2-1/2” Spring Jar Module

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Appendix D : Accelerator Spring Configurations

D.1 1-1/2” Heavy Stroke Accelerator

D.2 1-7/8” Short Stroke Accelerator

D.3 1-7/8” Heavy Stroke Accelerator

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D.4 2-1/2” Short Stroke Accelerator

D.5 2-1/2” Heavy Stroke Accelerator

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Appendix E : Pre-Operational Checklists

Checklists listing the recommended pre-operational steps for each tool string are provided in this
Appendix.

Use the checklist for the applicable recommended tool string assembly. In this appendix, select
between the following:

1. Spring Jar Tool String

2. Hydraulic Time Delay Jar Tool String

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E.1 Spring Jar Tool String

A checklist of recommended steps prior to RIH is provided below for this tool string assembly.
Operators may sign off in the table below.

Jar assembly: Size_________

Top Connector EZ-__________ Rev. ____ S/N ______ Desc._________________ ____

Spring Jar Module EZ-__________ Rev. ____ S/N ______ Spring config.____________ lbf

Release Module EZ-__________ Rev. ____ S/N ______ Stroke type: HS / SS / AS

Bottom C onnector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Accelerator assembly:

Top Connector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Accelerator EZ-__________ Rev. ____ S/N ______ Spring config._____________ lbf

Bottom C onnector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Checklist E-1: Pre-Operational Checklist

Step P/N Description Date Sign off Remarks
Jar Assembly

Correct SJM spring setting

Debris seal/bumber washer

installed on SJM

Correct end connections

Visual inspection and makeup

Accelerator Assembly

Correct spring setting

Correct end connections

Visual inspection and makeup

Tool String
Affiliated tools (ie i-Shift)
correctly sized including shear
pins and activating pressure

Tool string assembly and makeup

Final String Assembly inspection

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E.2 Hydraulic Time Delay Jar Tool String

A checklist of recommended steps prior to RIH is provided below for this tool string assembly.
Operators may sign off in the table below.

Jar assembly: Size_________

Top Connector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Hydraulic Module EZ-__________ Rev. ____ S/N ______

Release Module EZ-__________ Rev. ____ S/N ______ Stroke type: HS / SS / AS

Bottom C onnector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Accelerator assembly:

Top Connector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Accelerator EZ-__________ Rev. ____ S/N ______ Spring config._____________ lbf

Bottom C onnector EZ-__________ Rev. ____ S/N ______ Desc._____________________

Checklist E-2: Pre-Operational Checklist

Step P/N Description Date Sign off Remarks
Jar Assembly

Correct end connections

Visual inspection and makeup

Accelerator Assembly

Correct spring setting

Correct end connections

Visual inspection and makeup

Tool String
Affiliated tools (ie i-Shift)
correctly sized including shear
pins and activating pressure

Tool string assembly and makeup

Final String Assembly inspection

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