MW95A Belt Weigher System: Setup Summary

5/20/2018 Ma nua l EMC 3 - slide pdf.c om
MW95A Belt Weigher System

Setup Summary
Applies to transmitter software version number 3.60 onwards
TYPE SERIAL No.
COMPANY TAG No.
PLANT DATE
Quick Service Setting (password 9713) Field Setting Default/ Address
Key Group
Basic Settings
Engineering units
2111 units metric/imperial [0=any, 1=metric, 2=imperial] 1 0 8042
1
2112 weight units (WU) 101 (kg) 0 8044
2113 belt speed units (BSU) 2 80 (m/s) 0 8046
3
2114 flowrate units (FU) 164 (t/h) 0 8048
2115 totaliser units (TU) 4 102 (t) 0 8050
2116 length units (LU) 5 20 (m) 0 8052
Measuring range
2121 weight capacity [0.001 to 1,000,000] WU 1000 8060
2122 belt speed capacity [0.001 to 1,000,000] BSU 2.00 8062
2123 flowrate capacity [0.001 to 1,000,000] FU 100 8064
Display resolution
2131 weight divisions [100 to 100,000] 500 0 8070
2132 belt speed divisions [100 to 100,000] 500 0 8072
2133 flowrate divisions [100 to 100,000] 500 0 8074
Inputs
Digital inputs
2211 IN1 function (& state6) 7 pulse input 0 3 8170
6/8xx 2212 IN2 function (& state) acquire zero 16 3 8172
6/8xx 2213 IN3 function (& state) run 2 3 8174
6/8xx 2214 IN4 function (& state) reset total 32 3 8176
8xx8 2215 IN5 function (& state) print 40 3 8178
8xx 2216 IN6 function (& state) print total 41 3 8180
8xx 2217 IN7 function (& state) stop 1 3 8182
8xx 2218 IN8 function (& state) pause 3 3 8184
Tacho & Belt lengths / Direct belt calibration

22211 tacho constant (belt travel for 1000 tacho pulses) [0 to 100] 1.000 8160
22212 platform length LU 1.000 8080
22213 belt unload length LU 0.0 4 8082
22214 belt calibration length LU 10.0 8084
22216 internal belt speed (set to 0 when using tacho) BSU 0.00 4 8272
1
Metric: 100=g, 101=kg, 102=t, Imperial: 110=oz, 111=lb, 112=tons
2
Metric: 80=m/s, 81=mm/s, 82=cm/s, 83=m/min, Imperial: 90=ft/s, 91=in/s, 92=yd/s, 93=ft/min
3
Metric: 160=kg/s, 161=kg/min, 162=kg/h, 163=t/min, 164=t/h, Imperial: 170=lb/s, 171=lb/min, 172=lb/h, 173=ton/min,
174=ton/h
4
Metric: 100=g, 101=kg, 102=t, Imperial: 110=oz, 111=lb, 112=tons
5
Metric: 20=m, 21=mm, 22=cm, Imperial: 30=in, 31=ft, 32=yd
6
Hint line shows state as (on) or (off)
7
See I/O Function & Alarm Table page 8. Use negative numbers to reverse the signal sense eg 1=stop (stop when input is on), -
1=NOT stop (stop when input is off).
8
Only for MW8xx transmitters
MW95A_Setup_Summary_SV3.60a EMC INDUSTRI L GROUP LTD

http://slide pdf.c om/re a de r/full/ma nua l-e mc -3 1/15

EMC INDUSTRI L GROUP LTD Setup Summary

Key Group
Tacho & Belt lengths / Tacho cal at known speed

9
22421 belt speed shows belt speed BSU 8908
Tacho & Belt lengths / Measured belt calibration

22231 known belt length 10 LU 0.000 4 8924
22232 measure tacho constant 11 4 8760
22233 measure unload length 11
4 8926
11
22234 measure calibration length 4 8928
11
22235 measure reload length 4 8930
Loadcell input (platform weight)

2231 AI1 response time [0.04 to 32] s 2.00 1 8120
Loadcell input / Calibration with weights

22321 AI1 zero (remove all weight and set to zero) 12 shows platform weight WU 8910
22322 AI1 span (apply span weight and enter weight value) 12 shows platform weight WU 8912
Loadcell input / Direct loadcell calibration

22331 loadcell capacity (sum of capacity of all loadcells) 13 14
WU 1000 1 8122
22332
22333 system sensitivity (average sensitivity of all loadcells) [-20 to 20] mV/V
WU 0
2.00000 1 8124
1 8126
deadload (dead weight on loadcells) [-1,000,000 to 1,000,000]
Loadcell input / Dynamic loadcell calibration

22341 dynamic zero (set to 0 to start dynamic zero) 12 shows platform weight WU 1 8914
22342 dynamic span by weight 12 shows platform weight WU 1 8916
22343 dynamic span by belt loading 12 shows belt loading WU/LU 1 8918
Loadcell input / Loadcell signals

22351 AI1 signal mV/V 8700
6/8xx15 22352 loadcell 4/6 wire connection 4 wire or 6 wire 8702
22356 calibration sequence no. 8714
Loadcell input / Excitation adjustment

22361 excitation 1 [-250 to 251] 251 (disabled) 1 8132
Current/Voltage input 16
6/8xx 2241 AI2 current low mA 4.000 2 8140
6/8xx 2242 AI2 current high mA 20.000 2 8142
6/8xx 2243 AI2 voltage low V 0.000 2 8144
6/8xx 2244 AI2 voltage high V 10.000 2 8146
17
6/8xx 2245 AI2 signal type 3 2 8148
6/8xx 2246 AI2 signal low 18 FU 0 2 8150
6/8xx 2247 AI2 signal high 18 FU 100 2 8152
6/8xx 2248 AI2 current/voltage mA or V 2 8720
6/8xx 2249 AI2 signal FU 2 8722
9
Entering a value changes the tacho constant to display the entered belt speed.
10
Not retained when power is turned off.
11
When in EDIT mode, the 1 key starts & stops the belt measurement.
12
Entering a value initiates a calibration
13
WARNING: Altering loadcell capacity will NOT change the loadcell calibration, but will re-scale the system sensitivity and deadload
values. Altering the system sensitivity or deadload values WILL change the loadcell calibration
14
[-1,000,000 to 1,000,000]
15
Only for MT6x and MT8x transmitters
16
Only if option MO-2 fitted
17
0=general, 1=weight, 2=belt speed, 3=flowrate, 4=total, 5=belt loading, 6=length, 7=short length, 8=current, 9=voltage
18
Signal units are determined by units of AI2 signal type
MW95A_Setup_Summary_SV3.60a Page 2 of 15


Key Group
Internal Signals
Weight / Basic weight
23111 platform weight WU 8740
23115 belt loading WU/LU 8746
Weight / Weight zeroing

23121 zero range % 2.00 8212
23123 zero tracking band (set to 0 to disable) 19 div 0.0 5 8216
23124 un-zeroed weight WU 8750
23125 zeroing progress 8752
23126 zero weight WU 0 8220
23127 zero deviation WU 8756
Flowrate
2331 flowrate correction (increases measured flowrate) % 0.00 8290
2333 flowrate FU 8762
2336 dynamic filter [0=off,1=low,2=medium,3=high] 0 6 8298
2337 flowrate raw FU 6 8764
Totaliser
2341 low flow cutout % 2.0 8310
2342 totaliser max. count rate [0.1 to 1000] Hz 10.0 8312
2343 OUT1 max. count rate (for external counter) [0.1 to 100] Hz 10.0 8314
2344 total weight TU 0.00 8316
2345 running total TU 0.00 6 8318
2346 totaliser digits 6 8320
Limits/Batching / Limit setpoints

23511 setpoint 1 – high limit 20 FU 90 7 8330
23512 setpoint 2 – low limit 20 FU 10 7 8332
Limits/Batching / Limit sources

23521 setpoint 1 source (modbus address of signal) flowrate 8762 7 8350
23522 setpoint 2 source (modbus address of signal) flowrate 8762 7 8360
Limits/Batching / Batching
23541 batch setpoint TU 0.00 7 8400
23542 batch preact (stop this amount before batch setpoint) TU 0.00 7 8402
Events
2361 event ID 8 8780
2362 event value 8 8782
2364 alarm list (press EDIT to view list of all possible alarms) 8 8920
2365 delay time [0.00 to 300.00] s 0.00 8 8458
Control / Speed demand

23731 speed demand (flow control speed signal) % 8792
19
Set in divisions of weight, the smallest weight increment as displayed when setting the weight capacity or weight divisions. [0.0 to 12]
20
Signal units are determined by units of setpoint 1 source or setpoint 2 source


Key Group
Outputs
Analog output 1 (flowrate)
2411 AO1 source (modbus address of signal) flowrate 8762 10 8520
2412 AO1 signal low FU 0.0 10 8522
2413 AO1 signal high FU FCAP 10 8524
2414 AO1 current low mA 4.000 10 8526
2415 AO1 current high mA 20.000 10 8528
2416 AO1 current (can override output signal) mA 10 8800
2417 AO1 signal (can override output signal) FU 10 8804
Analog output 2 (platform weight)

6/8xx21 2421 AO2 source (modbus address of signal) platform weight 8744 10 8530
6/8xx 2422 AO2 signal low WU 0 10 8532
6/8xx 2423 AO2 signal high WU WCAP 10 8534
6/8xx 2424 AO2 current low mA 4.000 10 8536
6/8xx 2425 AO2 current high mA 20.000 10 8538
6/8xx 2426 AO2 current (can override output signal) mA 10 8802
2427 AO2 signal (can override output signal) WU 10 8806
Digital outputs
2431 OUT1 function (& state22)
23 pulse output 48 11 8550
6/8xx 2432 OUT2 function (& state) running 57 11 8552
6/8xx 2433 OUT3 function (& state) run motor 56 11 8554
6/8xx 2434 OUT4 function (& state) healthy 60 11 8556
8xx24 2435 OUT5 function (& state) weight fault 112 11 8558
8xx 2436 OUT6 function (& state) belt speed fault 113 11 8560
8xx 2437 OUT7 function (& state) material feed 59 11 8562
8xx 2438 OUT8 function (& state) alarm alert 63 11 8564
Communications & Display

Comms port 1 – RS232
2511 COM1 baud rate (8 data, no parity, 2 stop) 19200 12 8580
2512 COM1 modbus address [1 to 30] 1 12 8582
2513 COM1 handshake enable [0=disable, 1=enable] 0 12 8584
2514 COM1 error count 12 8810
Comms port 2 – RS485

2521 COM2 baud rate (8 data, no parity, 2 stop) 115200 12 8590
2522 COM2 modbus address[1 to 30] 1 12 8592
2523 COM2 error count 12 8812
Interface registers / Registers 1

25411 platform weight 12 8000
25412 belt speed 12 8002
25413 speed demand 12 8004
25414 no function no function 12 8006
25415 total weight 12 8008
25416 flowrate 12 8010
25417 control1 & control2 12 8012
25418 control3 & status1 12 8014
25419 status2 & status3 12 8016
25410 IOx & faults 12 8018
21
Only for MT6x and MT8x transmitters
22
Hint line shows state as (on) or (off)
23
See I/O Function & Alarm Table page 8. Use negative numbers to reverse the signal sense eg 16=motion (output on when weight is
in motion), -16=NOT motion (output off when weight is in motion)
24
Only for MW8xx transmitters


Key Group
Interface registers / Registers 2

25421 no function 12 8020
25425 speedC 12 8028
25426 ratioC 12 8030
25427 setpointC 12 8032
25428 control2 & control3 12 8034
25429 control1C & control1G 12 8036
Printing & Design

2551 print settings and designs25 0 13 8922
Printing & Design / Print options

25521 print continuous rate26 0 13 8610
25522 disable designs [0=off, 1=on] 0 13 8616
Printing & Design

25531 / Designs
print key design 13 1000
25532 print total key design 13 1100
25533 print remote design 13 1200
25534 print total remote design 13 1300
25535 times to print 13 1400
25536 print at times design 13 1500
25537 print settings design 13 1600
25538 print continuous design 13 1700
Printing & Design / Design subroutines

25541 system name design 13 2000
25542 print key sub design 13 2100
25543 print total key sub design 13 2200
25544 settings sub design 13 2300

25545 designs sub design 13 2400
25546 heading sub design 13 2500
25547 information sub design 13 2600
25548 user 1 sub design 13 2700
25549 user 2 sub design 13 2800
Printing & Design / Event Designs

25551 capture weight design 13 3000
25552 event design 13 3100
25553 temp 1 0 13 8612
25554 temp 2 0 13 8614
25555 perm 1 0 13 8596
25556 perm 2 0 13 8598
25557 date 13 8830
25558 time 13 8832
25
0=press EDIT then use up & down keys to select printout, 1=print quick settings, 2=print main settings, 3=print service settings,
4=print altered settings, 5=print altered designs, 6=print all designs
26
0=off, 1=100Hz, 2=50Hz, 3=20Hz, 4=10Hz, 5=5Hz, 6=2Hz, 7=1Hz, 8=2s, 9=5s, 10=10s, 11=30s, 12=1min, 13=2min, 14=5min,
15=10min


Key Group
Display (MW99) / keys 0 to 9 locks

25611 key 1 lock .(start) 27 2 14 8620
25612 key 2 lock .(volumetric) 27 0 14 8622
25613 key 3 lock .(remote) 27 0 14 8624
25614 key 4 lock .(stop) 27 0 14 8626
25615 key 5 lock .(speed demand) 27 0 14 8628
25616 key 6 lock .(flow) 27 0 14 8630
25617 key 7 lock .(print total) 27 0 14 8632
25618 key 8 lock .(reset total) 27 0 14 8634
25619 key 9 lock .(batch weight) 27 0 14 8636
25610 key 0 lock .(zero) 27 0 14 8638
Display (MW99) / other key locks

25621 decimal point key lock .(print) 27 0 14 8640
25622 back key lock .(-) back key lock (-) 27 0 14 8642
25623 display key lock .(display) 27 0 14 8644
25624 alarm key lock (alarm) 27 0 14 8646
Display (MW99) / menu item locks

27
25631 menu item 1 lock 27 0 14 8650
25632 menu item 2 lock 0 14 8652
25633 menu item 3 lock 27 0 14 8654
25634 menu item 4 lock 27 0 14 8656
25635 menu item 5 lock 27 0 14 8658
25636 menu item 6 lock 27 0 14 8660
25637 menu item 7 lock 27 0 14 8662
25638 menu item 8 lock 27 0 14 8664
25639 menu item 9 lock 27 0 14 8666
Display (MW99) / Display customisation

25641 identification line [0=off to 1=on] 1 14 8608
25642 main line bar graph [0=off to 1=on] 1 14 8668
25643 secondary line options 28 1t95 14 8648
25644 display select sourceA 0 14 8600

25645 display select sourceB 0 14 8602
25646 menu sourceA 0 14 8604
25647 menu sourceB 0 14 8606
Information & Resets

Transmitter Information
2611 system name 29 Belt Weigher 1 8844
2612 transmitter serial number 8852
2613 software version number 8854
2614 CPU type 8858
2615 CPU circuit number 8856
2616 8866
terminal circuit number
P-Module Information
2621 P-Module serial number 8860
2622 Last version used 8862
Reset settings
2631 reset loadcell calibration (1=reset to defaults) 0 8950
2632 reset comms settings (1= reset to defaults) 0 8952
2633 reset other settings (1= reset to defaults) 0 8954
27
0=never locked, 1=locked with pass code access, 2=always locked (pass code = 99)
28
32=hide
1=hide current
setpointsetpoint, 2=hide total/batch
units, 64=hide total/batch weight
weight,units,
4=hide material feed
128=include total stopped icon, 8=hidelimit
name, 256=include speed demand
icons bar graph
(For multiple & icons,
options, add
together the numbers)
29
Defined by the “system name design” at Quick Key 35541


Key Group
Reset designs
2641 reset all designs (1=reset to defaults) 0 8956

I/O Function & Alarm Table

Input & Output Functions
Description
0 no function/pulse input † 0
1 stop 1
2 ) run 2
Π
3 e pause 3
v
i
4 t
i 4
s l
5 n volumetric mode 5 s
t a
e u n
r
6 s
l remote flowrate mode 6 1
l
p
n
e
t C
1
G
1
e o i n l l
7 v
e
l 7 t
r
n = 1
_
l or i
_
1 or o
r
t or o
r
t
8 ( hold flowrate 8 o o l n n
n C r
t o
r o o
9 o hold control 9 n t c c
i
t n
c o o
10 10 c c
n
u
f
11 11
t
12 u timer enable 12
p
n
i
13 13
14 14
15 15
16 acquire zero 0
17 1
18 2
)
19  3
20 e 4
v
i
t
i
21 s set volumetric mode 5
n
e
22 s reset volumetric mode 6 NOTES
e 2
l
23 g toggle volumetric mode 7 o To invert signal, use negative value.
d r
t
e
( n e.g. for NOT run, use -2.
24 set remote flowrate mode 8 o
n C
25 i
o
t reset remote flowrate mode 9 † IN1 is pulse input, other inputs are no function.
c
26 n toggle remote flowrate mode 10
u
f
‡ OUT1 only. Other outputs are no function.
27 t start 11
u
p
28 n
i timer start 12
29 13
30 14
31 15
32 reset total 0
33 totalise 1
34 2
)
35  3
e
36 v
i 4
t
i
37 s 5
n
e
38 s 6
e 3
l
g o
r
39 d 7 t
e o
40 ( print 8 n
n o
o
i C
41 t print total 9
42 c
n print remote 10
u
f
43 t print total remote 11
u
p
44 n
i 12
45 13
46 14
47 capture weight 15
48 pulse output ‡ 0
49 1
50 2
51 3
52 4
53 n 5
o
i
54 t in volumetric mode 6
c 1
n s
55 u
f
7 u
t
56 t run motor 8 a
t
u S
57 p
t running 9
u
58 o paused 10
59 material feed 11
60 healthy 12
61 fault 13
62 alarm 14
63 alarm alert 15
64 0
65 holding flowrate 1
66 holding control 2
67 3
68 low flow cutout 4
69 n 5
o
i
70 t 6
c 2
n s
71 u
f
7 u
t
72 t 8 a
t
u S
73 p
t 9
u
74 o 10
75 11
76 timer output 12
77 13
78 clock active 14
79 daylight saving time 15

Output Functions & Alarms

Description
80 limit 1 output 0
81 limit 2 output 1
82 2
83 3
84 4
85 n
5
o
i
86 t 6
c 3
87 n 7 s
u
f u
t
88 t
u 8 t
a
S
p
t
89 u 9
o
90 10
91 11
92 12
93 13
94 disable designs 14
95 MO2 fitted 15
96 IN1 0
97 IN2 1
98 IN3 2
99 IN4 3
100 IN5 4
101 n
IN6 5
o
i
102 t IN7 6
c
103 n IN8 7 x
u
f O
I
104 t OUT1 8
u
105 t
p
u OUT2 9
o
106 OUT3 10
107 OUT4 11
108 OUT5 12
109 OUT6 13
110 OUT7 14
111 OUT8 15 Alarm Comments
AI1 out of range: faulty loadcell or wiring

112 weight fault 0
weight too low or too high
belt speed too high
113 belt speed fault 1 belt speed too low
NAMUR sensor fault
114 flowrate fault 2 flowrate too high

115 m
r not filling or discharging 3 material flow may be blocked
a
l
116 a low flow 4 flowrate setpoint cannot be achieved
117 & 5
n s
t
o
i l
118 t
c
n
6 u
a
119 7 F
u
f
120 t 8
u
p
t
121 u 9
o
122 10
123 11
124 12
125 13
126 14
127 no P-Module fitted 15 fit P-Module
128 can't start stop input is on
129
130 unable to zero belt is not empty or requires recalibration
131 zero limited signal > 3mV/V
132 span limited signal too low to span
133 belt track error check belt lateral alignment
144 power supply brown out check power supply

145 error at power down totaliser and other data may be invalid
146 setting error at address ####
m
r
a design error
l
at address ####
147 a excess recursion at address ####
FRAM error: unit requires servicing

COP error: unit requires servicing
150 processor card alarm
RAM error: cycle power and check alarms
controller fault: contact EMC
FRAM error: unit requires servicing
151 P-Module alarm
replace F-Chip with a P-Module
152 terminal card alarm cycle power and check alarms
153 MO1/MO2 card alarm FRAM error: unit requires servicing

Connections
MW95 Connection Diagram
MD99d Display
P o w e r S u p p ly Power Digital MO 6
+24V 1 +12/24V I/O +12/24V 51
0V 2 0V SUPPLY o p t io n +12/24V 52
Power supply fuse 3 +D IN3d 53

less than 5A 4 -D COM2 IN4d 54
5 0V IN5d 55
6 +S IN6d 56
Input & output
7 IN7d functions are
+V1 57
8 IN8d programmable OUT5d 58
9 0V OUT6d 59
OUT7d 60
COM1
MD99d and transmitter can OUT8d 61
RTS
0V
alternatively be connected RJ11 TXD
RXD 0V 62
0V
COM1 to COM1 using an CTS
0V 63
MAC cable. 0V 64
MW95A only A n a lo g MO4/MO5

MAP o p t io n 20mA 31
DB25M AO1d
0V 32
RXD 2 20mA 33
AO2d
TXD 3 0V 34
To CTS 4 +5EX 35
Printer DSR 6 10V 36
SG 7 20mA 37
AI2d
DTR 20 0V 38
MAD r1 M o d We ig h M W9 5 & M T6 X o r M T8 X
DB9F
P o w e r CN1 CN4 D ig it a l I n p u t s
TXD 2 A1 +12/24V +12/24V D1 B e lt S p e e d Ta c h o
RXD 3 A2 0V SUPPLY +12/24V D2 +

A3 +D COM2 IN1 D3 output
To PC/ DSR 4
A4 -D IN2 D4 acquire zero 0V 3 WIRE PNP
PLC SG 5
A7 0V/SCREEN IN3 D5 run
DTR 6
IN4 D6 reset total or
CTS 7 COM1
RTS 8 RTS Digital MT8X B e lt S p e e d Ta c h o
MAC RJ11 TXD
0V
RXD I n p u t s +12/24V E1
0V
CTS +
CN5
+12/24V E2 - NAMUR
IN5 E3 print
L/C 1/3 CN2 IN6 E4 print total
B1 +EX IN7 E5 stop
LOADCELL B2 -EX1 IN8 E6 pause
B3 +SIG AI1
optional sense 6 D i g it a l
CN5/ O u t p u ts
B4 -SIG
(if used, then all -ve +V1 F1 Totaliser
B5 0V/SCREEN
excitations must connect OUT1 F2 input
B6 +SEN
to -EX1) OUT2 F3 running 0V
B7 -SEN
OUT3 F4 run motor
OUT4 F5 healthy
L/C 2/4 CN3
nd Input & output 0V F6
2 C1 +EX
functions are 0V F7
LOADCELL if C2 -EX2 programmable
used C3 +SIG
Digital MT8X
C4 -SIG Ou t p u t s +V2 G1
C5 0V/SCREEN CN7 OUT5 G2
C6 -EX3 OUT6 G3 weight fault
C7 -EX4 OUT7 G4 belt speed fault
OUT8 G5 material feed
M O2 o p t io n CN5 alarm alert
H1 +5EX 0V G6
H2 10V 0V G7
H3 20mA CN1 I/O
AI2
H4 0V 20mA A5
AO1 flowrate output
H5 20mA 0V A6
platform weight output AO2
H6 0V 0V/SCREEN A7

• Keep all wiring separated from mains wiring
• Use shielded cable where indicated
• All 0V terminals internally connected

Motor VSD integration

The following diagrams show various methods to connect a ModWeigh to a VSD drive or motor contactor.
VSD Drive, keypad run/stop
+24V 0V
run motor [OUTx, 56]
VSD run input
VSD OK
NOT stop [INx, -1]
+ +
AOx 4-20mA VSD speed input
− −
VSD Drive, VSD run/stop

+24V 0V
VSD running signal
run [INx,2]
• disable RUN key
• do not use start function
+ +
− −
VSD drive, start/stop buttons

+24V 0V
START
start [INx, 27]
STOP VSD OK
NOT stop [INx, -1]
run motor [OUTx, 56]

VSD run input
+ +
− −
Motor Contactor, keypad run/stop

+24V 0V
run motor
[OUTx, 56] overload
motor contactor
overload
NOT stop [INx, -1]
Motor Contactor, run/stop buttons

+24V START STOP overload 0V
motor contactor (mc)

• disable RUN key
mc • do not use start function
mc
run [INx, 2]
Key
[OUTx, output function] ModWeigh digital output
[INx, input function] ModWeigh digital input
+
AOx ModWeigh analog output
−

Run/Stop/Pause Logic
The following table describes how the status is affected by the inputs.
Inputs (Control1) Outputs (Status)
KEY
stop run pause start running paused run motor
Entry Description
1 X X X 0 0 0
0 input or output off
0 1 0 X 1 0 1 1 input or output on
0 0 0 0 † 0 0 0
X don’t care (either on or off)
0 X 1 X NC 1 0 NC no change
0 0 0  1 0 1  rising edge (input turns on)
0 0 1  1 1 0 † remains off since last stop
Setpoint & Speed Demand Signals
>=0
speedC [8028]
speed demand [8792]
error [8798] volumetric mode [5]
set local flowrate [8470] + PI

calculate
flowrate ∑ Control
set local flowrate [8470] +
-
Feed
current flowrate setpoint [8790] forward + ∑
manual speed set [120]
set local flowrate [8470]

AI2 signal [8722] slewrate
AI2 % greater % to limit
of signal
AI2d %
X
multiply
setpointC [8032]
>=0
remote flowrate [6]
ratio [8472]
ratioC [8030]
>=0
Flowrate Calculation
platform weight [kg ] × belt speed [m / min] ⎛ flowrate correction [%] ⎞
flowrate [t / h] = platform length [m] ⎜⎝ 1 + 100 ⎠⎟ 0.06
×


Belt Speed Fault Detection

belt speed [m/s]
belt speed capacity

belt speed fault
after 10 sec-
belt speed capacity

10
20% 100%
speed demand [%]
ModWeigh Design Codes

Code Description
0 end of design
ASCII
1 - 127 standard ASCII characters
128 - 191 reserved
Register Instructions
192 NOP no operation
193 RECALL “register” “register” is an ASCII Modbus address (8000 to 8992). It may take the form “PpSsRrrrr” where p is the port number,
s is the slave address and rrrr is the Modbus register. e.g. “P2S3R8074” retrieves data on COM2, slave address 3 at
register 8074. If either the port or slave_address are not specified, the values in the port and slave_address registers
are used (see RECALL <argument>).
194 RECALL <argument> <argument> register <argument> register
1 weight 17 temp 1
2 platform weight 18 temp 2
3 net weight 19 perm 1
4 zero weight 20 perm 2
5 tare weight 21 P_Module serial number
6 total weight 22-100 invalid argument
7 running total 101 with address in VALUE
8 peak weight 102 default_value
9 flow rate 103 minimum_value
10 belt speed 104 maximum_value
11 current flowrate setpoint 105 column
12 speed demand 106 memory
13 COM 2 modbus address 107 register_number
14 print settings & designs 108 port
15 transmitter serial number 109 slave_address
16 flowrate raw 110-225 invalid argument
195 STORE “register” “register” is an ASCII Modbus register (8000 to 8992).
196 STORE <argument> <argument> selects register. See RECALL instruction.
197 MENU <argument> <argument> action <argument> action
1 start_menu 5 next_service
2 next_operator 6 next_factory
3 next_quick 7 next_altered
198 DESIGN <argument> <argument> action
1 start_design
2
3 next_design
next_ altered _design
Print Instructions
200 PRINT_VALUE
201 PRINT_NAME
202 PRINT_UNITS
203 PRINT_HINT
204 PRINT_DATE
205 PRINT_TIME
207 PRINT_MENU_HEADING
208 PRINT_MENU_PATH
209 PRINT_QUICK_KEY
212 FORMAT “format” “format” is an ASCII format code of the form CcDdBb. c is the column width, d is the number of decimal places and
b is the count by. Any one or combination of the three parts can be included. (e.g. C10d2b5 sets the column width
to 10, the decimal places to 2 and the count by to 5; C10 sets column width to 10). The default is 0.
213 NEWLINE
214 NEWPAGE
215 TAB <column> <column> is a number 1 to 99. Columns are numbered from 0.
218 LIST <design> <design> is number 1 to 99. If <design> = 101, lists design number in VALUE.
219 DUMP <design> <design> is number 1 to 99. If <design> = 101, lists design number in VALUE.

Calculation Instructions
220 VALUE “number” “number” is an ASCII number (e.g. 123.4) If there Calculations are done on a stack in RPN (reverse polish
is no number, then the stack is pushed up. notation). When a value is entered onto the stack with a
221 ADD VALUE = VALUE + Y RECALL or VALUE instruction, the other values on the stack
222 SUB VALUE = VALUE + Y are moved up first.
223 MUL VALUE = VALUE + Y An instruction like ADD or MUL operates on the values in
224 DIV VALUE = VALUE + Y VALUE and Y and places the result in VALUE. Z is moved to Y
and T is copied to Z.
225 MOD VALUE = VALUE + Y
The operation follows the values. e.g RECALL <weight>
226 SWAP_VALUE_Y VALUE and Y swapped
227 ROLL stack rolled down VALUE “2” MUL., this multiplies the weight by 2.
e.g. 2 + 3 x weight =
230 CLEAR_VALUE VALUE is set to zero VALUE “2” VALUE “3” RECALL <weight> MUL ADD
231 CLEAR_ALL VALUE, Y, Z and T all set to 0
232 INC_ VALUE VALUE = VALUE + 1
233 DEC_ VALUE VALUE = VALUE – 1 RECALL ROLL ADD, SUB,
STACK or MUL, DIV, MOD
235 CHANGE_SIGN sign of VALUE changed, plus and minus VALUE
236 ABS absolute value of VALUE T T lost  copied
237 INT integer value of VALUE (e.g. INT(12.54) = 12) Z
238 FIX fixed value of VALUE (e.g. INT(12.54) = 13) Y
VALUE  RESULT
Looping and Control Instructions

240 IF <condition> <condition> is a logical expression made up of one or more values and operators evaluated from left
to right. e.g. =IN3

<condition> OR NOT IN4
value [NOT] [operator] [value] [NOT] [operator]
NOT reverses the sense of the value, (e.g. true becomes false).
value test value test
1-127 See I/O Function & Alarm Table 181 end_of_design
182 end_of_menus
151 VALUE>=0 183 new_menu_heading
152 VALUE>0 184 new_menu_path
153 VALUE=0 185 design_altered
154 VALUE<>0 186 clock_active
155 VALUE<0
156 VALUE<=0
157 Y>=VALUE
158 Y>VALUE
159 Y=VALUE operator result
160 Y<>VALUE AND true if both values are true
161 Y<VALUE OR true if either value is true
162 Y<=VALUE
163 VALUE_ALTERED
164 VALUE_NOT_ALTERED
241 IF_EVENT <condition>
242 NOT
243 AND <condition>
244 OR <condition>
245 ELSE
246 END_IF
247 SET_BIT <bit> <bit> is a value from 1 to 127 from the I/O Function & Alarm Table.
248 CLEAR_BIT <bit>
248 TOGGLE_BIT <bit>
250 GOSUB <design> <design> is a design number from 1 to 99. If design = 101, calls subroutine number in VALUE.
251 STOP
253 LOOP
254 EXIT_WHEN <condition> <condition> see IF instruction
255 END_LOOP
To Access Settings Press and hold the MENU key until the display beeps and shows Setup menus.
Press the Quick-key number from the chart above to go directly to the setting.
Or use the UP and DOWN arrow keys to select a menu. Quick setup contains the most important
settings. Main setup contains the main settings for commissioning a system. Service setup contains
all the settings including this for servicing. Altered setup displays all settings that are different from
the default.
Use ENTER and BACK to move forward and backwards through the selected menu.
Press and hold the BACK key to exit and return to normal operation.

To Adjust A Setting Press the EDIT key to allow changes to the selected setting.
If editing is locked, a password w ill be requested. For Quick setup and Main setup, the password is
111. For Service setup the password is 9713. For Altered setup there is no password as settings
are display only.
Use the keypad and/or UP and DOWN arrow keys to increase or decrease the displayed setting. Some
settings allow only one method, and some are display only.
Holding either key down will automatically continually increase or decrease the value.
An alarm is indicated by the light above the ALARM key flashing. An alarm number will flash in the
Alarms display while a fault is active or until it is acknowledged. 30
Press the ALARM key to see the Alarms menu and acknowledge the alarms. The menu shows a list of
the previous alarms.
For details on an alarm in the list, use the UP, DOWN and ENTER keys, or key in the number next to
the alarm.
Press BACK to exit the Alarms menu, or press 6 to clear the alarms and exit the menu.
Modbus Access The Modbus protocol supported is RTU. (ASCII mode is not supported). Transmission is with 8 data
bits, no parity and 2 stop bits. The following function codes are supported;
3 - read holding registers
4 - read input registers
6 - preset single register
16 - preset multiple registers (10 hex)
23 - read/write multiple registers (17 hex)

Data can be accessed as floats (4 bytes) or integers (2 or 4 bytes). Floats are preferred as the data is
stored in engineering units. The following table shows how the addresses shown in the setup sum-
mary are translated into Modbus register addresses. (Note with Modbus protocol, the actual address
transmitted is one less than the register address. With some systems, you must specify an address
one less than expected).
Address Modbus Register Address Data description

1000 to 4999 Address 1000 to 4999 Design strings
8000 to 8999 6000 + (Address - 8000) / 2 6000 to 6599 Integer (16 bit) (limited by integer range)
8000 to 8999 7000 + (Address - 8000) 7000 to 7999 Long integers (32 bit words)
8000 to 8999 Address 8000 to 8999 Float (IEEE 4 byte reals)
The interface registers starting at address 8000 contain the most common data required for Modbus
access.
Modbus registers are 2 bytes, so 4 byte floats or 4 byte integers are stored in two consecutive regis-
ters.
The following tables provide information for Modbus access to the transmitter.
Address Data description
1000 to 4999 Design strings (contains printouts and programs)
8000 to 8029 Interface registers (PLC access)
8030 to 8699 Configuration settings (full instrument calibration)
8700 to 8899 Data outputs (values produced by the instrument)
8900 to 8999 Activations (when set, a process is activated)
COPYRIGHT © 2006 by EMC Industrial Group Ltd..

P.O. Box 101 444, North Shore, Auckland 0745, New Zealand.
56 Tarndale Grove, Albany, North Shore, Auckland 0632.
Telephone +64-9-415 5110. Facsimile +64-9-415 5115.
E-mail [email protected] Web www.emc.co.nz
Re-distribution of this information is prohibited
30
Refer to the ALARM list for the alarm numbers, page 9.

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