Technical and Maintenance

Handbook
MODEL: AE-500
AGITATOR OF EXTRACTION WITH SCALE
MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

CONTENTS
SECTION 1: INTRODUCTION
SECTION 2: GENERAL SPECIFICATIONS
SECTION 2.1 STANDARD CHARACTERISTICS
SECTION 2.2 ACCESSORIES
SECTION 3: PARTS DESCRIPTION
SECTION 4: DIAGRAMS
SECTION 4.1: DIAGRAM IN BLOCK
SECTION 4.2: GENERAL CONNECTION
SECTION 5: CIRCUITS
SECTION 5.1: CONTROL MAIN PLATE
SECTION 5.1.1: PRINTED CIRCUIT
SECTION 5.1.2: TENSION REGULATOR
SECTION 5.1.3: PHASE OF ENGINE POWER – CLAMPER -
BUZZER AND OPT CONNECTOR
SECTION 5.1.4: SCHEME OF THE ELECTRIC CIRCUIT OF THE DIGITAL CONTROLLER
SECTION 5.1.5: MEMORY CIRCUIT FOR DATA (EEPROM).
CALENDAR – VOLT. BATTERY
SECTION 5.1.6 SCHEME OF THE ELECTRIC CIRCUIT OF THE CONDITIONER OF ANALOG
SIGNAL
SECTION 5.1.7: SCHEME OF THE ELECTRIC CIRCUIT OF THE INTERFACE SERIES WITH
PC AND BAR CODE SCANNER
SECTION 5.1.8: SCHEME OF THE ELECTRIC CIRCUIT OF LCD DISPLAY
SECTION 5.1.9: REFERENCE OF ELECTRIC MATERIALS OF THE CONTROL MAIN PLATE
SECTION 5.1.10: LIST OF ELECTRIC MATERIALS FOR CONTROL MAIN PLATE
SECTION 5.1.11: DESCRIPTION OF THE FUNCTIONING OF THE CONTROL MAIN PLATE.
SECTION 5.2: KEYBOARD TOUCH PLATE.
SECTION 5.2.1: ELECTRIC CIRCUIT
SECTION 6: DESCRIPTION OF THE EQUIPMENT
SECTION 6.1: DETAILED FUNCTIONAL DESCRIPTION OF THE ANALOG AMPLIFIER
PHASE
SECTION 7: MACHINE GAUGING
SECTION 7.1: CONTRAST GAUGING OF THE LCD DISPLAY.
SECTION 7.2: TRAY POSITION GAUGING
SECTION 7.3: GAUGING – PROTECTION BECAUSE OF OVERWEIGHT OF THE TRAY
SECTION 7.4: GAUGING BY RAISING OF THE TRAY.
SECTION 7.5: GAUGING OF THE WEIGHT OF THE EMPTY TRAY.
SECTION 7.6: GAUGING OF THE WEIGHT OF PATTERN.
SECTION 7.7: GAUGING OF AGITATION PER MINUTES (APM).
SECTION 7.8: LANGUAGE SELECTION
SECTION 8: FUNCTIONING OF THE INTERFACE WITH PC BAR CODE SCANNER
SECTION 9: MACHINE MECHANISM
SECTION 9.1: MECHANICAL SET (AGITATION – SCALE)
SECTION 9.1.1: DESCRIPTION OF THE PIECES OF THE MECHANICAL SET (AGITATION –
SCALE)
SECTION 9.1.1: DESCRIPTION OF THE PIECES
SECTION 9.1.2: CENTRAL OF THE CONNECTING ROD
SECTION 9.1.3: CHARGE CELL
SECTION 9.1.4: BASE FOR THE INSTALLATION

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BLOOD BANKS AE-500A

SECTION 9.1.5: ENGINE SUPPORT

SECTION 9.1.6: CONNECTING ROD
SECTION 9.1.7: SET OF PROTECTION.
SECTION 9.1. ARM TO SUPPORT THE TRAY
SECTION 9.1.9: ENGINE: DC
SECTION 9.1.10: GUIDE OF TRAYS
SECTION 9.1.11: MECHANICAL ADJUSTMENTS.
SECTION 9.2: CLAMPER
SECTION 10: POSSIBLE FAILURES AND SOLUTIONS.
SECTION 11: TECHNICAL SERVICE

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

SECTION 1: INTRODUCTION:

The agitator of extraction AE-500A is an agitator of extraction

micro processed with a system of weighing that permits the
standardization and control of donations at a blood bank.

A simple handling with a soft gives the user simplicity in the

use of the equipment.

Controls, constant indications and alarms in the processes

offering reliability and confidence in the process.

SECTION 2: GENERAL SPECIFICATIONS

 VOLTAGE: 220 – 240 VAC (OPTIONAL 110/120 VAC).

 FREQUENCY: 50/60 Hz.
 BATTERY : 12V 2.0Ah (PR1220) PRESS.
 CABLE: 500V 3 x 0,75 mm² IRAM 2158.
 TEMPERATURE: + 10 ºC a + 40ºC.
 HUMIDITY: 30 a 70 RH.
 RECOLLECTION RANK : 50 a 600 ml.
 RECOLLECTION INCREASE: ±1 ml.
 AGITATION SPEED : 25 a 50 RPM (Able to be programmed).
 COMMUNICATION SERIES : RS232 (9600 baudios, 8 bits de data,
1bit of stop, without parity ).

SECTION 2.1: STANDARD CHARACTERISTICS

 AGITATION TRAY.
 VIEWING LCD 2 LINES OF 16 ALPHA-NUMERICAL CHARACTERS.
 KEYBOARD – 6 TOUCH KEYS.
 SHUTTER DEVICE OR CLAMPER.
 GENERAL KEY.

SECTION 2.2: ACCESSORIES

 1 EQUIPMENT AE-500A .
 1 FEEDING CABLE.
 1 USER’S HANDBOOK.
 BAR CODE SCANNER (OPTIONAL).
 SOFT OF COMMUNICATION - EQUIPMENT -PC (OPTIONAL).

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BLOOD BANKS AE-500A

SECTION 3: PARTS DESCRIPTION

IMAGE 1: FRONT PART OF THE MACHINE

IMAGE 2: REAR PART OF THE MACHINE

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

IMAGE 3: INNER PART OF THE MACHINE

IMAGE 4: LCD DISPLAY

IMAGE 5: CHARGE CELL

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

IMAGE 6: 12V: BATTERY

IMAGE 7: AGITATION SET - SCALE

IMAGE 8: FEEDING CABLE

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

IMAGE 9: BAR CODE SCANNER

IMAGE 10: FRONT PART PICTURE

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

SECTION 4: DIAGRAMS

SECTION 4.1: DIAGRAM IN BLOCK

In diagram 1 the different phases that make up ae-500 a machine are shown

CELL
CHARGE

REFERENCE INSTRUMENTATION
TENSION AMPLIFICATOR
OF TRAY EMPTY RESTADOR

REFERENCE
TENSIÓN
PATERN

MICROCONTROLADOR

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 MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

MEMORI TIMER COMUNICATIÓN

EEPROM CALENDAR RS232
MOTOR CLAMPER

MICROCONTROLADOR

DETECTOR
Keyboard DISPLAY POSITION
LCD TRAY

POWER GENERAL
BATERY CIRCUIT

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SECTION 4.2: GENERAL CONNECTION

CONECTORs
DB9 .

CHARGE
CELL 3Kgr. x
JP4 2mV/V

JP11 JP10
GEAR
ELÉCTRIC JP2 MOTOR
LINE 12 V
220V/110V

TURN ON
KEY MATHER BOARD

TRANS JP5
FORMER.
220/110V
15V x 3A JP2 JP6
JP7 JP11
ÓPTICAL
DETECTOR

- +
`KEYBOARD
BATERY 12VCC x
2AH

CLAMPER
12VCC

DISPLAY LCD

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BLOOD BANKS AE-500A

SECTION 5: CIRCUITS
SECTION 5.1: CONTROL MAIN PLATE

SECTION 5.1.1: PRINTED CIRCUIT

MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

SECTION 5.1.2: TENSION REGULATOR

K2 RELAY DPDT 12V

2
1
7 D19
6 1N4148
TEST BATERIA
8
5
3
JP6-1 (P OSIT IV O BATERIA)
JP5-1 (15VCA-N) 4

D10
JP6-2 (NEGATIV O BATERIA )
W10M Q1
BC337 R24
2

U5 D11 D12 1 2K2

LM2576T 1N4148 1N4148 2
- + U1-23 (PTC6)
4 1 1 4 3
V IN FB

2
OUTPUT

ON/OFF
GND
L1
3

JP5-2 (15VCA-L) 100UHY

JP7-7 (ON/OFF )

5
D14 K1 RELAY DPDT
JP7-8 (ON/OFF )
+ 1N4007 12V
C21 C22 4

2
2200uF/25V 0.1UF D13 + 1 2 3
1N5822 5
C23 8
1000uF/ 16V 6
7 5V

1
1
2

R32
D16 10K
1N4148

Q3 O
R28 D17 R30 BC548
4K7 1N4148 4K7 1
2
Q2 3
BC337 R29
1 2K2
2
3
D18 R31
R33 1N4148 10K
2K2
5V

U9 R46
4N35 10K
1

U1-22 (PTC5)
6

5
U1-28 (PTD4)
4
2

12V 5V 12V
U6 LM 7805 / TO220 U7 LM 7809 / TO220 9V

1 3 1 3
IN OUT IN OUT
GND

GND

C27
C24 + C25 C26 100nf + C28 C29
100nf 10uf 100nf 10uf 100nf
2

AGITADOR DE EXTRACCION
Size Document Number Rev
FUENTE DE ALIM ENTACION 1

Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.3: ENGINE POWER PHASE-CLAMPER-BUZZER- OPT CONNECTOR

12V 12V

JP2 JP3
HEADER 2 HEADER 2

D1 D2
1 1
1N4148
2 MOTOR 1N4148
2 CLAMP

2
R34 1K Q4 R35 1K Q5
1 1
U1-32 (PWM2) U1-39 (P TE3)

3
R22
100K

5V 5V 5V
LS1
BUZZER

D3 1
1N4148 R37 R38
2 220 10K

U1-40 (PTE4)
R36 2K2 1
2 Q6 C

A
U1-41 (PTE5)
3 BC548 ISO1
E OPTO RANURADO

K AGITADOR DE EXTRACCION
Size Document Number Rev
DRIVER Y SENSOR 1
Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.4: SCHEME OF THE ELECTRIC CIRCUIT OF THE DIGITAL CONTROLLER

C4 C5 C8
18pF 18pF 10nF

Y1
U1 4.9152 M Hz
MICROCONTROLADOR

1 56
U1-1 PTA2 PTA1 U1-56
2 55 R2
U1-2 PTA3 PTA0 U1-55 10M
3 54
U1-3 PTA4 VSSA (PLL)
4 53 5V 5V
U1-4 PTA5 OSC2
5 52
U1-5 PTA6 OSC1
6 51 R1
U1-6 PTA7 CGMXFC (PLL) 100K
7 50
U1-7 PTB0 / ATD0 VDDA (PLL)
8 49
U1-8 PTB1 / ATD1 RST
9 48
U1-9 PTB2 / ATD2 IRQ U1-48
10 47 SW1
U1-10 PTB3 / ATD3 PTF5 / TXD U1-47 RESET C3
11 46 100nF
U1-11 PTB4 / ATD4 PTF4 / RXD U1-46
12 45
U1-12 PTB5 / ATD5 E
13 44
U1-13 PTB6 / ATD6 D
14 43
5V U1-14 PTB7 / ATD7 PTE7 / TCH3A U1-43
15 42
U1-15 PTC0/ ATD8 PTE6 / TCH2A U1-42
16 41
VDDAD (ADC) PTE5 / TCH1A U1-41
17 40
VSSAD / VREFL (A DC) PTE4 / TCH0A U1-40
18 39
U1-18 VREFH (ADC) PTE3 / TCLKA U1-39
+ C2 C1
10uF 100nF 19 38
U1-19 PTC2 NC
20 37
U1-20 PTC3 PWM6
JP9
21 36
U1-21 PTC4 PWM5 U1-55 1 2
22 35 3 4
U1-22 PTC5 PWMGND 5 6
23 34 7 8
U1-23 PTC6 PWM4 U1-48 9 10
24 33 11 12
U1-24 PTD0 / FAULT1 PWM3 13 14
25 32 5V 15 16
U1-25 PTD1 / FAULT2 PWM2 U1-32
R3 10K JP13 5V HEADER 8X2 5V
26 31 HEADER 4
U1-19 U1-26 PTD2 / FAULT3 PWM1 PROGRAMER
5V 27 30 1
R4 10K U1-27 PTD3 / FAULT4 PTD6 / IS3 2
28 29 3
U1-20 U1-28 PTD4 / IS1 PTD5/ IS2 4

R5 10K
U1-21

AGITADOR DE EXTRACCION
Size Document Number Rev
MICROCONTROLADOR 1
Date: Wednesday, November 02, 2005 Sheet 1 of 1

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BLOOD BANKS AE-500A

SECTION 5.1.5: MEMORY CIRCUIT FOR DATA (EEPROM), CALENDAR-BATTERY VOLT.

5V
TEST BATERIA U1-8 (PTB1)

5V
U8
R39 D20
1N4148 1 8
CS VCC

2 7 C30
VIN+ CLK 100nF

3 6
VIN- DO U1-10 (PTB3)
R40
D21
1N4148 4 5
GND VREF

5V 5V

C31 C32
100nF 100nF

5V

U10

8
U4 1
8

1 7 2 A0 6 5V 5V
X1 SQW/OUT A1 SCLK

VCC
3
VCC

Y2 A2
32768 Hz 7 5
2 WP SDA
X2

GND
6
3 SCLK
VBAT 5 R41 R42
GND

SDA

4
4K7 4K7

BT1
1

3.6V / 60mAH
2

U1-11 (PTB4)

U1-9 (PTB2)

U1-15 (PTC0)

AGITADOR DE EXTRACCION
Size Document Number Rev
I2C 1

Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.6: SCHEME OF THE ELECTRIC CIRCUIT OF THE ANALOG SIGNAL CONDITIONER
9V 5V 5V

C10
9V 100nf
JP4 D4
HEADER 5 R7 10 U2 U3 1N4148

7
5
3 R10 1K

4
7
1 +
C11 6 3
2 1nf 2
+
6
3 - U1-7
2
4 -
C13
5 150nf R11 1K

4
1
8
R8 10 D5

5
1
8
1N4148
C12 R9
100nf

R13
9V 100K
C14 150pf

R12 9V
1K 5V
R15
56K

R18 D8
56K 1N4148

R16

D6 U1-7
2

R19
1
D7

2
+ C17 + C18
R17 10uf 10uf 1
3

+ C19 + C20 D9
R20 10uf 10uf 1N4148

3
1

P2 2

1
50K
P3 2
50K
3

AGITADOR DE EXTRACCION
Size Document Number Rev
ETAPA ANALOGA 1

Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.7: SCHEME OF THE ELECTRIC CIRCUIT OF THE INTERFACE SERIES WITH PC AND BAR
CODE SCANNER, RULE RS232
5V

U12A

14
5V CD4066
1 2
U1-46 (RXD)
JP10 5V 5V
CONNECTOR DB9 MACHO

1
6

13
2
CODE BAR READER 7 U11
U1-43 (PTE7)

16
3 MAX232
8 U12C
4 12 CD4066
R1OUT

VCC
9 3 4
5 9
13 R2OUT
R1IN 11
T1IN
10
T2IN

5
8
R2IN C33
U1-42(PTE6)
10uF
2 U12B

+
14 V+ CD4066B
JP11 T1OUT 1 C34 11 10
CONNECTOR DB9 HEMBRA C+ 10uF
3
1 7 C1-

+
6 T2OUT 4 C35
2 C2+ 10uF

12
7 5
PC 3 C2-
+
8 6
4 V- U12D
GND

9 + C36 CD4066
5 10uF 9 8
U1-47 (TXD)
15

AGITADOR DE EXTRACCION
Size Document Number Rev
RS232 1
Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.8: SCHEME OF THE ELECTRIC CIRCUIT OF LCD DISPLAY

5V

C9
100nF

5V

5V DS1
MCC162A4-5 (T RULY)
JP1 MACHO
HEADER 8X2
3

1
JP1-1 VSS
P1 2 1 2 2
3 4 U1-19 (PTC2) JP1-2 VDD
10K
U1-20 (P TC3) 5 6 U1-21 (PTC4)
3
U1-55 (P TA0) 7 8 U1-56 (PTA1) JP1-3 V0
U1-1 (PTA2) 9 10 U1-2 (PTA3)
4
U1-3 (PTA4) 11 12 U1-4 (PTA5) JP1-4 D/I
1

U1-5 (PTA6) 13 14 U1-6 (PTA7)

5
15 16 JP1-5 R/W
6
5V JP1-6 E
LCD 16 X 2 JP1-7
7
DB0
R6
15 / 2W
CARACTERES 8
JP1-8 DB1
9
JP1-9 DB2
10
JP1-10 DB3
11
JP1-11 DB4
12
JP1-12 DB5
JP1 HEMBRA 13
HEADER 8X2 JP1-13 DB6
14
JP1-14 DB7
DS1-1 1 2 DS1-2
15
DS1-3 3 4 DS1-4 JP1-15 A
DS1-5 5 6 DS1-6
16
DS1-7 7 8 DS1-8 JP1-16 K
DS1-9 9 10 DS1-10
DS1-11 11 12 DS1-12
DS1-13 13 14 DS1-14
DS1-15 15 16 DS1-16

AGITADOR DE EXTRACCION
Size Document Number Rev
DISPLAY LCD 1
Date: Wednesday, November 02, 2005 Sheet 1 of 1

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SECTION 5.1.9: REFERENCE OF ELECTRIC MATERIALS OF THE CONTROL

MAIN PLATE

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SECTION 5.1.10: LIST OF ELECTRIC MATERIALS FOR CONTROL MAIN

PLATE

Bill Of Materials September 20,2006 14:47:28 Page1

Item Quantity Reference Part
______________________________________________

1 1 BT1 3.6V / 60mAH

2 13 C1,C3,C7,C9,C10,C12,C24, 100nf
C26,C27,C29,C30,C31,C32
3 14 C2,C6,C15,C16,C17,C18, 10uf
C19,C20,C25,C28,C33,C34,
C35,C36
4 2 C4,C5 18pF
5 1 C8 10nF
6 1 C11 1nf
7 1 C13 150nf
8 1 C14 150pf
9 1 C21 2200uF/25V
10 1 C22 0.1UF
11 1 C23 1000uF/ 16V
12 1 DS1 MCC162A4-5 (TRULY)
13 15 D1,D2,D3,D4,D5,D8,D9,D11, 1N4148
D12,D16,D17,D18,D19,D20,
D21
14 2 D7,D6
15 1 D10 W10M
16 1 D13 1N5822
17 2 D15,D14 1N4007
18 1 ISO1 OPTO - SLOT

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19 3 PLUG JP1, NUT JP9 HEADER 8X2

20 2 JP3,JP2 HEADER 2
21 1 JP4 HEADER 5
22 1 JP7 HEADER 8
23 1 JP10 CONNECTOR DB9 PLUG
24 1 JP11 CONNECTOR DB9 NUT
25 1 JP13 HEADER 4
26 2 K2,K1 RELAY DPDT
27 1 LS1 BUZZER
28 1 L1 100UHY
29 13 P1,R3,R4,R5,R14,R27,R31, 10K
R32,R38,R43,R44,R45,R46
30 2 P3,P2 50K
31 2 Q2,Q1 BC337
32 2 Q6,Q3 BC548
33 2 Q5,Q4
34 7 R1,R10,R11,R12,R13,R22, K
R39
35 1 R2 10M
36 1 R6 15 / 2W
37 2 R7,R8 10
38 1 R9
39 5 R15,R16,R18,R19,R40 K
40 2 R20,R17 K
41 1 R21 0.47 OHMS / 5W
42 4 R24,R29,R33,R36 2K2
43 4 R28,R30,R41,R42 4K7
44 2 R35,R34 1K
45 1 R37 220

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46 1 SW1 RESET
47 1 SW1 UP
48 1 SW2 ENTER
49 1 SW3 START / ON
50 1 SW4 DOWN
51 1 SW5 CLAMP
52 1 SW6 STOP / ESC
53 1 U1
54 1 U2
55 1 U3
56 1 U4
57 1 U5 LM2576T
58 1 U6 LM 7805 / TO220
59 1 U7 LM 7809 / TO220
60 1 U8 ADC
61 1 U9 4N35
62 1 U10
63 1 U11 MAX232
64 1 U12 CD4066
65 1 U12 CD4066B
66 1 Y1 4.9152 M Hz
67 1 Y2 32768 Hz

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SECTION 5.1.11: DESCRIPTION OF THE FUNCTIONING OF THE CONTROL

MAIN PLATE

REGULATING CIRCUIT OF TENSION

A 15v-alternating signal is applied to connector jp5. This signal is rectified with the bridge
of d10 diode and it is filtered through c21, c22 in order to have a continuous tension and it is
applied to the entrance of the u5 tension regulator tension of regulated output 13.4v. Diode
protects the regulated source of the battery. When uc applies a logic “1” to the base of q1,
this one leads and lets the uc read the a/d converter in order to get a reading of the battery
charge.
When the start key connected to jp7 connector, is pressed, this one begins the process of
initializing and applies a logic “1” to q2 base, it leads and activates “rele k1” to maintain the
machine with power even when the push button is released.
If a logic “0” is applied to q2 base, it will disconnect the machine.
U9 indicates uc that there is net tension.
U6 and u7 regulators fix tension to feed the different components.

ENGINE POWER PHASE -CLAMPER- BUZZER

When uc applies a logic “1” to q6 base polarized with r36 resistances, this one leads to
activate the ls1 buzzer and a sound is heard.

When uc applies a logic “1” to q5 lock polarized with r35 resistance, this one leads to
activate the clamper.

When uc applies a logic “1” to q4 lock polarized with r34 resistance, this one leads to fix the
engine speed.

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CONNECTION CIRCUIT TO OPT CONNECTION

An opt connection consists of a polarized light emitting diode with r37 and leads to
phototransistor when light influences its base indicating uc the position of the tray.

MEMORY CIRCUIT FOR DATA (EPROM), CALENDAR-CLOCK, BATTERY

VOLT.

U10 eprom memory which stores blood donors’ data is a memory of 8k x 8 bits that
communicates with uc with bus i 2c.
U4 clock gives date, current time, bt1 battery maintains the clock with energy even when
there is no feeding, and y2 crystal synchronizes the seconds.
U8 converter notices the level of the battery tension with r39 resistance divider

INSTRUMENTS AMPLIFIER CIRCUIT – COMPENSATOR OF EMPTY TRAY –

REDUCER

The charge cell connected to jp4 connector is amplified with an amplifier of u2

instruments. The amplified signal is applied to the non-reversing entrance of the u3
operating amplifier formed as reducer. The reducer signal of the output of operating is
read by the converter of uc.

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DESCRIPTION OF THE INTERFACE SERIES WITH PC AND CODE BAR

SCANNER

The max 232 integrated circuit changes the ttl levels to the ones to the rs-232 standard
when a transmission is made, and changes the rs-232 levels to ttl when a reception is
available.
U12 consists of four bi-direction keys. U12a key permits the transmission of data coming
from the bar code scanner. U12 key permits the transmission coming from the pc. U12b
permits the reception of data transmission coming from the bar code scanner. U12 key
permits the reception of data coming from the pc.
U12a and u12b keys of the transmission and reception of data from the bar code scanner
are enabled by means of uc. U12c and u12d keys of the data transmission and reception
from the pc are enabled by means of uc.
The bi-direction keys data transmission is received by uc (rx). The bi-direction keys data
reception is transmitted by uc (tx)

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SECTION 5.2: KEYBOARD TOUCH PLATE

SECTION 5.2.1: ELECTRIC CIRCUIT

SW1 SW2 SW3

UP ENTER START / ON

SW4 SW5 SW6

DOWN CLAMP STOP / ESC

JP7
HEADER 8
1
2
3
4
5
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AGITADOR DE EXTRACCION
Size Document Number Rev
PANEL 1
Date: Wednesday, November 02, 2005 Sheet 1 of 1

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

SECTION 6: DESCRIPTION OF THE EQUIPMENT

SECTION 6.1: DETAILED FUNCTIONAL DESCRIPTION OF THE ANALOG

AMPLIFIER PHASE

Before explaining the machine gauging in detail we will describe the functioning of the
different parts of the device, which is conditioner of the analog signal delivered by charge
cell.

In the micro-controller of the system there is a 10 bits A/D converter incorporated, which
is used to digit, read and then process the value the signal voltage value coming from the
charge cell after being correctly amplified.

Such amplifier is in charge of amplifying the signal that is delivered by the charge cell,
taking it to an appropriate value and also here is made the process of electronic gauging,
which is necessary to indicate the weight of the “empty sacks”, that are filled with the
fluid collected.

SECTION 7: MACHINE GAUGING

SECTION 7.1: CONTRAST GAUGING OF THE LCD DISPLAY

1. Remove the machine tray unscrewing the screws that fasten it.
2. Remove the 6 screws that fasten the machine motor frame
3. Lift the motor frame and put it at one side (As it is shown in the picture)

P1

4. Turn on the machine with the START key and with a screwdriver, fasten P1 until
getting the desired contrast.

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SECTION 7.2: TRAY POSITION GAUGING

1. Repeat previous steps 1,2,3

2. Put the tray with the respective screws
3. Turn on the machine with the START key, function 3-AGITATE YES/NO.
4. If you use function 3-AGITATE YES /NO, you will be able to adjust the position
of the tray adjusting the mechanism guide from right to left (it has a slide valve),
-as it is shown in the picture- up to having the tray parallel to the surface.

tray adjusting

SECTION 7.3: GAUGING-PROTECTION BECAUSE OF OVERWEIGHT OF

THE TRAY.

1. Once adjusted the tray

2. Put a weight of 2 kg.
3. Adjust the screw with counter-nut of the image until it becomes a limit as a
bumper with the bar.

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Bar.
Protector screw with counter-nut.

SECTION 7.4: GAUGING BY RAISING OF THE TRAY

1. Once the previous step is adjusted, but with empty tray.

2. Adjust the protecting system with its slide valve up to 1 mm from the bar, as it is
shown in the picture.

Bar
Protecting system with its slide valve.

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SECTION 7.5: GAUGING OF THE EMPTY TRAY.

1. With the machine closed, having adjusted the previous steps and with empty tray.
2. Turn on the machine with the START key, go to Function: “0-TECHNICAL
SERVICE”
3. Enter the password approved by the Company in this case is 21.
4. Go to function 1-GAUGING
5. Adjust P2 that is located in the rear part (Remove the covering hairpiece of
gauging) as it is shown in the picture until it appears zero = 0 (-1) on the screen.

P2 P3

SECTION 7.6: GAUGING OF THE WEIGHT OF PATTERN

1. Once the empty tray has been adjusted, continuing the previous process.
2. Put on the tray a pattern weight, of 500 gr, for example
3. Adjust P3 that is located in the rear part until it appears 500 gr on the screen (in
this case), as it is shown in the picture.

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SECTION 7.7: GAUGING OF AGITATION PER MINUTES.

1. Turn on the machine with the START key, go to Function: “0 –TECHNICAL

SERVICE”.

2. Enter the password approved by the Company.

3. Go to Function: “3-ADJUSTMENT APM” (Agitation per minutes)

4. With “Increase” and “Decrease” keys, you can program the desired agitation.

5. Wait to the speed to be controlled and press ENTER key to escape (the tray
changes its position)

SECTION 7.8: LANGUAGE SELECTION

1. Turn on the machine with the START key, go to Function: “0-TECHNICAL

SERVICE”
2. Enter the password approved by the Company.
3. Go to Function: “2-LANGUAGE”
4. With “Increase” and “Decrease” keys you can program the desired language.

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SECTION 8: FUNCTIONING OF THE INTERFACE WITH PC AND BAR CODE

SCANNER

The necessary elements for the fulfillment of this work are:

Personal Computer with DB9 connector with COM x port –series: RS232- (if it were not
possible, you should use DB25 with the corresponding adaptation).
Software terminal of series communication: vb terminal. Exe from Visual Basic
bookstores may be preferably used. It is formed for 9600 baudios, 8 data bits, 1 sotp bit
and without parity.
“Cable modem null”: It is cable of 3 conductors that has a DB9 plug connector in one
extreme and a DB9 nut connector in the other one. The connection should be made as it
follows:

Bar Code Scanner, formed to 9600 baudios, 8 data bit, 1 stop bit and without parity.
Connected to the AE500A Plug DB9 Connector

Steps of the trial:

1. Connect the bar code scanner to AE500A and have a set of different codes handy
(2,3,4,5 are enough) to be able to fulfill the trial
2. Connect the AE500A to the PC through the “Cable modem null” as it was previously
described.
3. Perform the terminal software you have in the PC; It should be formed as it was
previously described
4. Set option: “DATA BASE – ENABLED”
5. Perform in AE500A the option: “CONNECTION RS-232”. Automatically send to
series port the stream: “AE500A0000” + “Enter”. Where 0000 is the series number in
the absence of the right one.
6. Enter the machine new series number with the control: “CXXXX*”, where XXXX
belongs to the 4 digits of such series number.
7. Verify it has been correctly recorded with “A*” control.
8. Escape from option “CONNECTION-232”, using “X*” control from the PC.
9. Fulfill a complete extraction process, entering when you finish it, an identification
code and permit the recording of it in memory.
10.Enter option: “CONNECTION RS-232” again.

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11.Perform “G*” control from terminal. With it, 10 equal registers to the last fulfilled
process, will be recorded in EEPROM memory. The copies from this one, are
obtained from “RAM” memory; for this reason it should be understood that to fulfill
this trial in a satisfactory way, the machine can not be turned off between step 9 and
Salir de opción "Conección RS232" Año (1byte BCD)
this one.
12.Verify PC
with “F*” control, 'X' that
* the quantity ofAE-500Aregisters in memory, has been increased
Mes (1byte BCD)

in 10 Dia (1byte BCD)

13.Verify with “D*” control, that the registers Hora (1byte BCD)
are recorded and read correctly.
Organización de
14.Repeat
AE-500A from los datos enstep 8'Y' to the Enter present one until completing
Minuto (1byte BCD)
PC the 302 registers in memory.
memoria
Step number EEPROM 11 may 'U' be repeated more than once with the objective of filling the
Tie mpo de extracció n,Minutos (1byte BCD)

memory more quickly. Tiempo de extracción, Segundos (1byte BCD)

15.Erase
Lectura/Descarga de todosthe
los registotal
tros de datos content ofeeprom.
almacenados en memoria the memory Volumen extraiwith
do (2bytes BCD) “E*” control.

Volumen programado (2bytes BCD)

Comandos de comunicación serie PC –IdentifiAE500A

cación (16bytes ASCII) :
PC 'D' * AE-500A

Luego de que el usuario del AE500A entre en la opción

"CONECCIÓN RS232" Año (2 bytes ASCII BCD).
Número de serie
Mes (2 bytes ASCII BCD).
AE-500A AE500A 5 7 1 9 Enter PC
Dia (2 bytes ASCII BCD).
Hora (2 bytes ASCII BCD).
Indica que es un AE500A
AE-500A Minuto (2 bytes ASCII BCD). PC
Leer número de serie Minutos duración (2 bytes ASCII BCD).
Segundos duración (2 bytes ASCII BCD).

PC Volumen extraido (4'Abytes

' ASCII BCD). * AE-500A
Volumen prog. (4 bytes ASCII BCD).
Número de serie
Identificación (16 bytes ASCII BCD).

AE500A Enter
5 7 1 9 Enter
AE-500A PC

Indica que es un AE500A

Información a cerca de cuantos registros de datos hay almacenados en memoria eeprom.
Borrar registros almacenados

PC 'F' * AE-500A
PC 'E' * AE-500A

AE-500A
AE-500A 0 'Y' 3Enter 0 2 Enter PC PC

Cantidad'Ude' registros grabados

en memoria . OK.
Invalido.
Agregar a la memoria 10 registros similares al último que hay en RAM
Ingresar/Modificar número de serie

PC PC 'C''G' 3* 9 2 1 * AE-500A
AE-500A

AE-500A 'Y''Y' Enter

Enter PC 34
AE-500A PC

'U''U'
MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

Salir de opción "Conección RS232"

PC 'X' * AE-500A

AE-500A 'Y' Enter PC

'U'

Lectura/Descarga de todos los registros de datos almacenados en memoria eeprom.

PC 'D' * AE-500A

Año (2 bytes ASCII BCD).

Mes (2 bytes ASCII BCD).
Dia (2 bytes ASCII BCD).
Hora (2 bytes ASCII BCD).

AE-500A Minuto (2 bytes ASCII BCD). PC

Minutos duración (2 bytes ASCII BCD).
Segundos duración (2 bytes ASCII BCD).
Volumen extraido (4 bytes ASCII BCD).
Volumen prog. (4 bytes ASCII BCD).
Identificación (16 bytes ASCII BCD).
Enter

Información a cerca de cuantos registros de datos hay almacenados en memoria eeprom.

PC 'F' * AE-500A

AE-500A 0 3 0 2 Enter PC

Cantidad de registros grabados

en memoria .

Agregar a la memoria 10 registros similares al último que hay en RAM

PC 'G' * AE-500A

AE-500A 'Y' Enter

PC

'U'

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MACHINES FOR LABORATORIES AND Agitator of extraction with scale
BLOOD BANKS AE-500A

SECTION 9: MACHINE MECHANISM

SECTION 9.1: MECHANICAL

SECTION 9.1.1: DESCRIPTION OF THE PIECES OF THE MECHANICAL SET

(AGITATION-SCALE)

ECCENTRIC OF CONNECTING
CHARGE CELL
BASE FOR INSTALLATION
SUPPORT OF THE ENGINE
CONNECTING ROD
TRAY CUIDE

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SECTION 9.1.1: DESCRIPTION OF THE PIECES

ARM TO SUPPORT THE TRAY

DC ENGINE
CHARGE CELL
ALUMINUM BASE FOR INSTALLATION

CABLE WITH CONNECTOR

SECTION 9.1.2: ECCENTRIC OF CONNECTING ROD

The eccentric of connecting rod is joined to the shaft of the dc engine with a fixing screw,
when the engine receives energy, it turns (its direction does not mind), sliding the
connecting rod, and causing the oscillating of the arms than support the tray.

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SECTION 9.1.3: CHARGE CELL

The charge cell or “Extension-metric” hub brake has the characteristic of maintaining in
its output, a potential difference which is proportional to the applied charge, 2m, V/V
with 3 Kg. The maximum admissible charge is 3 Kg.

SECTION 9.1.4: BASE FOR THE INSTALLATION

The thick base of aluminum, is used as a support for the charge cell, maintaining it firm,
avoiding bad measurements.

SECTION 9.1.5: ENGINE SUPPORT

It means that it fastens the engine to the base fixed with the charge cell.

SECTION 9.1.6: CONNECTING ROD

The connecting rod gives the oscillating movement to the arm that supports the tray.

SECTION 9.1.7: SET OF PROTECTION

It is composed of a support fixed to the base fastening a sheet of aluminum with a center
hole, which is bigger than the shaft avoiding, in this way, excessive weights or stretching.

SECTION 9.1.8: ARM TO SUPPORT THE TRAY

Both arms make a crutch to support the agitation tray.

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SECTION 9.1.9: ENGINE: DC

The 12V engine has a reducing speed box in its extreme. The engine receives either 5 or
6 V of energy to have the necessary oscillations of the agitation tray.

SECTION 9.1.10: GUIDE OF TRAYS

The guide, together with the opt-connector, indicates the micro-controller that the tray is
parallel to the base.

SECTION 9.1.11: MECHANICAL ADJUSTMENTS.

B and C screws are adjusted maintaining the arm that supports the tray, forming a 90
degrees angle regarding the aluminum base when the connecting rod is in its average
point.
Besides, when such screws are adjusted, it is necessary to verify that the engine does not
have sudden movements when it has energy.

The space (point A) allows the hub brake to diminish when a charge is applied.

A B C

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SECTION 9.2: CLAMPER

SOLENOID MOTOR FRAME

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SECTION 10: POSSIBLE FAILURES AND SOLUTIONS

FAILURES CAUSES SOLUTIONS

Collected Weight is not the programmed 1: Mechanical friction 1: Adjust in a manual way as it is
weight 2: Wear and tear of the material of any indicated in section 9.1.11
piece 2: Replace it
3: Amplifier, analog and non-gauged 3: Gauge step by step as it is indicated in
phase section 7
4: Defective Charge Cell 4: Replace it
5: uC A/D converter –damaged state. 5: Contact the manufacturer for its
replacement

The clamp shutter does not work 1: Connection 1: Adjust the connector and verify that
2: Solenoid the cables are not damaged
3: Mechanical failure or obstruction 2: Replace it
4: Dirty 3: See Section 9.2 for its repair
5: Electronic Circuit 4: Clean
5: See Section 5.1.3

The battery is always low 1: Connection 1: Verify the connection of section 4.2
2: Electronic Circuit adjusting the connectors and verify that
3: Damaged Battery the cables are not damaged
2: Replace for a 12V 2.0 AH Battery

The keyboard does not answer 1: There is a key stuck 1: Dismantle the machine to remove and
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2: Connection change the touch panel.

2: Verify that the flat cable is not
damaged and the connector is not
disconnected
LCD viewing does not work 1: Connection 1: Verify that the flat cable is not
2: Defective LCD damaged and the connector is not
3: Contrast disconnected
4: Feeding 2: Replace it. LCD 2 lines x 16
5: Electronic Circuit characters.
3: Adjust the “Trimpot”: P1 (See section
7.1) to improve the contrast.
4: Check the transformer and see the
circuit of section 5.1.2
5: See section 5.1.8

The tray does not move 1: Connection 1: Verify the connection adjusting the
2: Damaged Engine connectors and verify that the cables are
3: Object that obstruct the movement. not damaged
4: Mechanic Failure 2: Either replace it for a 12V-78RPM
5: Electronic Circuit engine or contact the manufacturer.
3: Remove the object
4: See section 9.1
5: See section 5.1.3

The clock does not work 1: Damaged Battery 1: Replace it for 3.6V 60 mA Battery
2: Quartz Crystal does not oscillate 2: Change for crystal: 32768 HZ
3: ”IC” does not work 3: To verify if it is damaged, remove it
from the printed circuit and install it
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again, then verify. If it does not work,

change it.

The sound signal does not work 1: Damaged Buzzer 1: Replace it

2: Electronic Circuit 2: See section 5.1.3

The programmed data do not remain 1: 24C64 Eeprom Memory does not 1: Replace it.
stored. work

SECTION 11: TECHNICAL SERVICE

Calle 34 ( Ex Francia ) Nro. 3917 – (1650)

Tel/Fax: ( 54 – 11 )
4755-7780 -- 4755-4004 -- 4754-3532
San Martín – Buenos Aires – Argentina
[email protected]

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