1DV2 (1K1DV450E1) T115SEC Vega Force

T115SEC (1DV2) PHILIPPINES
1K1DV-450E1
( )
T115SEC
PARTS CATALOGUE
©2011 by Yamaha Motor Co., Ltd.
1st edition, February 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code

DRMK(*) DEEP RED METALLIC K 0918
DRYC1(*) DEEP REDDISH YELLOW COCKTAIL 1 0625
S8 SILVER 8 0895
SL SILVER 0035
SMX(*) BLACK METALLIC X 0903
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. 1 ELECTRICAL 2 ..................................................................... 50
CRANKSHAFT & PISTON .................................................... 2 INDEX
VALVE ................................................................................... 3
CAMSHAFT & CHAIN ........................................................... 4 NUMERICAL INDEX ............................................................. 51
OIL PUMP ............................................................................. 5
INTAKE ................................................................................. 6
CARBURETOR ..................................................................... 7
EXHAUST ............................................................................. 9
CRANKCASE ........................................................................ 10
CRANKCASE COVER 1 ....................................................... 11
STARTER .............................................................................. 12
STARTER CLUTCH .............................................................. 13
CLUTCH ................................................................................ 14
TRANSMISSION ................................................................... 16
SHIFT CAM & FORK ............................................................. 18
SHIFT SHAFT ....................................................................... 19
CHASSIS
FRAME .................................................................................. 20
FENDER ................................................................................ 21
SIDE COVER ........................................................................ 22
REAR ARM & SUSPENSION ............................................... 24
STEERING ............................................................................ 25
FRONT FORK ....................................................................... 26
FUEL TANK ........................................................................... 27
SEAT ..................................................................................... 28
FRONT WHEEL .................................................................... 30
FRONT BRAKE CALIPER .................................................... 31
REAR WHEEL ....................................................................... 32
STEERING HANDLE & CABLE ............................................ 34
FRONT MASTER CYLINDER ............................................... 36
STAND & FOOTREST .......................................................... 37
LEG SHIELD ......................................................................... 39
GENERATOR ........................................................................ 42
STARTING MOTOR .............................................................. 43
FLASHER LIGHT .................................................................. 44
METER .................................................................................. 45
HEADLIGHT .......................................................................... 46
TAILLIGHT ............................................................................ 47
HANDLE SWITCH & LEVER ................................................ 48
ELECTRICAL 1 ..................................................................... 49
FIG. 1 CYLINDER HEAD
REF.
1DV2
PART NO. DESCRIPTION REMARKS
NO.
1 31B–E1111–00 HEAD, CYLINDER 1 1
2 90116–06804 BOLT, STUD 2
3 90153–06803 SCREW, HEXAGON 1
4 90430–06014 GASKET 1
5 5D9–E1185–00 COVER, CYLINDER HEAD SIDE 3 1
6 93210–71462 O-RING 1
7 95027–06020 BOLT, FLANGE 2
8 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2
9 93210–448G4 O-RING 2
10 90201–08609 WASHER, PLATE 2
11 92907–08200 WASHER 2
12 90176–08805 NUT, CROWN 4
13 94700–00868 PLUG, SPARK (NGK C6HSA) 1
14 5D9–E1181–00 GASKET, CYLINDER HEAD 1 1
15 91810–14809 PIN, DOWEL 2
16 90105–06849 BOLT, FLANGE 2
17 5D9–E482K–10 PLATE 1
18 5D9–E4840–00 AIR CUT VALVE ASSY 1
19 5D9–E4890–00 REED VALVE ASSY 1
20 5D9–E131H–00 JOINT 1 1
21 91317–06020 BOLT 2
22 5D9–E1310–00 CYLINDER 1
23 5D9–E1351–10 GASKET, CYLINDER 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
1DV2
NO.
1 5D9–WE140–00 CRANKSHAFT ASSY 1
2 5D9–E1681–00 .PIN, CRANK 1 1
3 93310–528YA .BEARING 1
4 5D9–E1651–00 .ROD, CONNECTING 1
5 5D9–E1422–00 .CRANK 2 1
6 93306–305YD BEARING 1
7 90280–03017 KEY, WOODRUFF 1
8 5D9–E1631–00 PISTON (STD) 1
5D9–E1636–09 PISTON (0.50MM O/S) 1 AP
5D9–E1638–09 PISTON (1.00MM O/S) 1 AP
9 5LM–E1633–00 PIN, PISTON 1
10 93450–14088 CIRCLIP 2
11 5D9–E1603–00 PISTON RING SET (STD) 1
5D9–E1605–00 PISTON RING SET (0.50MM O/S) 1 AP
5D9–E1607–00 PISTON RING SET (1.00MM O/S) 1 AP
2
FIG. 3 VALVE
REF.
1DV2
NO.
1 5D9–E2111–10 VALVE, INTAKE 1
2 5D9–E2121–10 VALVE, EXHAUST 1
3 5ER–E2119–00 SEAL, VALVE STEM 2
4 5D9–12113–00 SPRING, VALVE INNER 1
5 15C–E2113–00 SPRING, VALVE INNER 1
6 3S0–E2118–00 COTTER, VALVE 4
7 5TN–12117–00 RETAINER, VALVE SPRING 2
8 5TN–E2126–00 SEAT, VALVE SPRING 2 2
9 5D9–E2151–00 ARM, VALVE ROCKER 2
10 3C1–12159–01 SCREW, VALVE ADJUSTING 2
11 90170–05302 NUT 2
12 4ST–E2156–00 SHAFT, ROCKER 2 2
3
FIG. 4 CAMSHAFT & CHAIN
REF.
1DV2
NO.
1 5D9–E2170–50 CAMSHAFT ASSY 1 1 UR
31B–E2170–10 CAMSHAFT ASSY 1 1 UR
2 93306–002X2 BEARING 1
3 5LW–E111F–00 PLATE 1
4 91317–06012 BOLT 1
5 5LW–E2176–00 SPROCKET, CAM CHAIN 1
6 90201–08326 WASHER, PLATE 1
7 95817–08016 BOLT, FLANGE 1
8 94568–C7090 CHAIN 1
9 5D9–E2231–00 GUIDE, STOPPER 1 1
10 5D9–E2241–00 GUIDE, STOPPER 2 1
11 5D9–E2228–00 BOLT 1
12 5D9–E2210–00 TENSIONER ASSY, CAM CHAIN 1
13 5D9–E2213–10 GASKET, TENSIONER CASE 1
14 91317–06018 BOLT 2
4
FIG. 5 OIL PUMP
REF.
1DV2
NO.
1 5D9–E3300–00 OIL PUMP ASSY 1
2 90110–05801 BOLT, HEXAGON SOCKET HEAD 2
3 90340–12808 PLUG, STRAIGHT SCREW 1
4 4YS–E1198–00 GASKET 1
5 4ST–E3411–00 STRAINER, OIL 1
6 1S7–E3440–00 ELEMENT ASSY, OIL CLEANER 1
7 5D9–E3324–00 GEAR, PUMP DRIVE 1
8 31B–E3447–00 COVER, OIL ELEMENT 1
9 9502L–06020 BOLT, FLANGE 2
10 9502L–06100 BOLT, FLANGE 1
11 93210–60800 O-RING 1
12 31B–E5499–00 PROTECTOR, COVER 1
13 92017–06010 BOLT, BUTTON HEAD 1
5
FIG. 6 INTAKE
REF.
1DV2
NO.
1 5D9–E3586–00 JOINT, CARBURETOR 1 1
2 5D9–E3595–00 JOINT 1
3 93210–258G2 O-RING 1
4 93210–258G2 O-RING 1
6 95027–06030 BOLT, FLANGE 1
7 91317–06025 BOLT 2
8 5D9–E4411–00 CASE, AIR CLEANER 1 1
9 5D9–E4450–01 ELEMENT ASSY, AIR CLEANER 1
10 5D9–E4412–01 CAP, CLEANER CASE 1 1
11 5D9–E4453–00 JOINT, AIR CLEANER 1 1
12 5D9–E4462–00 SEAL 1
13 5D9–E4452–00 SEAL 1
14 9770M–50030 SCREW, TAPPING 4
15 4ST–E443E–00 PIPE, DRAIN 1
16 90467–11106 CLIP 1
17 5D9–E443G–00 PIPE, DRAIN 2 1
18 90467–12052 CLIP 1
19 90460–43053 CLAMP, HOSE 1
20 90387–06803 COLLAR 2
21 90119–06810 BOLT, WITH WASHER 2
22 90467–13808 CLIP 1
23 31B–E3542–00 HOSE, VACUUM SENSING 1 1
24 90467–08801 CLIP 2
25 5D9–E4881–10 HOSE, BEND 1 1
26 90467–16801 CLIP 1
27 90467–16800 CLIP 1
6
FIG. 7 CARBURETOR
REF.
1DV2
NO.
1 31B–E4101–01 CARBURETOR ASSY 1 1
2 802–14161–00 .NUT, CABLE ADJUSTING 1
3 4NM–14198–00 .GASKET 1
4 5D9–14131–00 .SPRING, THROTTLE VALVE 1
5 5D9–14112–00 .VALVE, THROTTLE 1 1
6 5D9–1490J–00 .NEEDLE SET 1
7 5TN–14147–00 .O-RING 1
8 4GL–14239–00 .SEAL 1
9 353–14186–00 .PIN, FLOAT 1
10 97607–04112 .SCREW,WITH WASHER 2
11 2MM–14142–17 .JET, PILOT (# 17.5) 1
12 18A–14143–20 .JET, MAIN (#100) 1
13 5TN–14148–00 .PIPE 1
14 5TN–14141–18 .NOZZLE, MAIN 1
15 5DV–14985–00 .FLOAT 1
16 5TN–1410A–00 .STARTER SET 1
17 3RW–14174–00 ..CAP, PLUNGER 1
18 5TN–14940–00 .DIAPHRAGM ASSY 1
19 5D9–14933–00 .SPRING, DIAPHRAGM 1
20 5D9–14104–00 .AIR SCREW SET 1
21 5TN–14103–00 .THROTTLE SCREW SET 1
22 97607–04114 .SCREW,WITH WASHER 4
23 5LW–14191–00 .PLUG, DRAIN 1
24 5D9–14196–00 .PIPE, OVER FLOW 1 1
25 5TN–14216–00 .SCREW 2
26 5TN–14150–10 .NEEDLE ASSY 1
27 22F–14139–00 .CLIP, PIPE 1
7
FIG. 7 CARBURETOR
REF.
1DV2
NO.
28 5D9–E4197–00 PIPE 1
29 90467–07029 CLIP 1
8
FIG. 8 EXHAUST
REF.
1DV2
NO.
1 5D9–E4611–00 PIPE, EXHAUST 1 1
2 5D9–E4628–00 PROTECTOR, EXHAUST PIPE 1
3 90105–06888 BOLT, FLANGE 2
4 92990–06200 WASHER, PLAIN 2
5 31B–E4711–01 MUFFLER 1 1
6 31B–E4718–00 PROTECTOR, MUFFLER 1 1
7 98980–06012 SCREW, BIND 4
8 5TP–E4766–00 WASHER, PROTECTOR 4
9 31B–E4728–00 PROTECTOR, MUFFLER 2 1
10 5LM–E4766–00 WASHER, PROTECTOR 4
11 90201–06557 WASHER, PLATE 2
12 31B–E4787–00 CAP, SILENCER 1
13 9850M–05010 SCREW, PAN HEAD 3
14 90201–04814 WASHER, PLATE 3
15 5TP–E4714–00 GASKET, MUFFLER 1
16 95027–08040 BOLT, FLANGE 1
17 90201–08326 WASHER, PLATE 1
18 95807–08040 BOLT, FLANGE 1
19 90201–083A8 WASHER, PLATE 2
20 95707–08500 NUT, FLANGE 2
21 95827–08045 BOLT, FLANGE 1
22 5TP–E4613–00 GASKET, EXHAUST PIPE 1
23 95707–06500 NUT, FLANGE 2
9
FIG. 9 CRANKCASE
REF.
1DV2
NO.
1 5D9–E5150–00 CRANKCASE ASSY 1
2 4ST–E5371–00 BREATHER 1
3 5D9–E1166–10 PIPE, BREATHER 1 1
4 90467–13808 CLIP 1
5 5D9–E5155–00 NOZZLE 3 1
6 91810–14809 PIN, DOWEL 2
7 9502L–06055 BOLT, FLANGE 4
8 9502L–06040 BOLT, FLANGE 8
9 91810–14809 PIN, DOWEL 2
10 90116–08815 BOLT, STUD 4
11 5D9–E5316–00 DAMPER 1 2
12 90462–08810 CLAMP 1
10
FIG. 10 CRANKCASE COVER 1
REF.
1DV2
NO.
1 31B–E5411–10 COVER, CRANKCASE 1 1
2 5D9–E5451–10 GASKET, CRANKCASE COVER 1 1
3 91810–14809 PIN, DOWEL 2
4 9502L–06040 BOLT, FLANGE 2
5 9502L–06050 BOLT, FLANGE 4
6 90105–06863 BOLT, FLANGE 2
8 93210–148F8 O-RING 1
10 93210–32816 O-RING 1
11 31B–E5113–00 PLATE 1
12 31B–E5418–00 COVER, CHAIN CASE 1
13 31B–E542A–00 DAMPER 1 1
14 95807–06025 BOLT, FLANGE 2
15 90480–13568 GROMMET 2
16 90387–06844 COLLAR 2
17 5D9–E5377–01 GUIDE, INLET 1
18 31B–E5421–00 COVER, CRANKCASE 2 1
19 5D9–E5461–10 GASKET, CRANKCASE COVER 2 1
20 91810–14809 PIN, DOWEL 2
21 9502L–06040 BOLT, FLANGE 9
22 9502L–06050 BOLT, FLANGE 1
23 5D9–E5362–00 PLUG, OIL LEVEL 1
24 93210–198F9 O-RING 1
25 93101–10810 OIL SEAL 1
11
FIG. 11 STARTER
REF.
1DV2
NO.
1 5D9–E5661–20 AXLE, KICK 1
2 5D9–E5641–00 GEAR, KICK 1
3 90468–23194 CLIP 1
4 5D9–E5671–10 WHEEL, RATCHET 1
5 4WH–E5644–00 SHIM 1
6 99009–19400 CIRCLIP 2
7 90508–26808 SPRING, TORSION 1
8 5D9–E5645–10 PLATE 1
9 5D9–E5664–20 GUIDE, SPRING 1
10 90206–19802 WASHER, WAVE 1
11 5D9–E5620–00 KICK CRANK ASSY 1
12 90179–10803 NUT 1
13 93102–16801 OIL SEAL 1
12
FIG. 12 STARTER CLUTCH
REF.
1DV2
NO.
1 2P2–E5512–00 GEAR, IDLER 1 1
2 93608–34800 PIN, DOWEL 1
3 5TP–E5524–00 WHEEL, STARTER 1
4 4WH–E5644–00 SHIM 1
5 40D–E5580–01 STARTER CLUTCH OUTER ASSY 1
6 91317–06012 BOLT 3
13
FIG. 13 CLUTCH
REF.
1DV2
NO.
1 90387–16814 COLLAR 1
2 5D9–E6611–10 CLUTCH HOUSING COMP. 1
3 5D9–E6620–10 CLUTCH CARRIER ASSY 1
4 5D9–E6626–00 .SPRING, CLUTCH WEIGHT 1 3
5 90201–167P7 WASHER, PLATE 1
6 5LM–E6512–00 BOSS, CLUTCH HOUSING 1
7 5D9–E6586–00 CAGE 1
8 93606–10800 PIN, DOWEL 3
9 90501–04805 SPRING, COMPRESSION 2
10 90201–12019 WASHER, PLATE 1
11 90179–12802 NUT 1
12 90387–20810 COLLAR 1
13 5D9–E6150–20 PRIMARY DRIVEN GEAR COMP. 1
14 5D9–E6371–20 BOSS, CLUTCH 1
15 5D9–E6350–20 PRESSURE PLATE ASSY 1
16 5D9–E6321–20 PLATE, FRICTION 2
17 5D9–E6351–20 PLATE, PRESSURE 1 1
18 5D9–E6383–00 SPRING.,CUSHION 3
21 5D9–E6334–00 SPRING, CLUTCH 2 1
22 5D9–E6777–00 BOLT 6
23 5D9–E6628–01 WASHER 1
24 5D9–E6135–00 WASHER, LOCK 1
25 90179–14001 NUT 1
26 5D9–E6357–00 ROD, PUSH 2 1
27 5YP–E6356–00 ROD, PUSH 1 1
14
FIG. 13 CLUTCH
REF.
1DV2
NO.
28 93503–16807 BALL 1
15
FIG. 14 TRANSMISSION
REF.
1DV2
NO.
1 5D9–E7411–00 AXLE, MAIN (12T) 1
2 5D9–E7131–20 GEAR, 3RD PINION (17T) 1
3 5D9–E7141–01 GEAR, 4TH PINION (22T) 1
4 90209–17285 WASHER 1
5 93410–20038 CIRCLIP 1
6 5D9–E7121–00 GEAR, 2ND PINION (16T) 1
7 90201–15700 WASHER, PLATE 1
8 99009–15400 CIRCLIP 1
9 93306–054Y2 BEARING 1
10 93306–252YL BEARING 1
11 3C1–E7471–00 PLATE, COVER 1
12 98517–06012 SCREW, PAN HEAD 2
13 31B–E7402–10 DRIVE AXLE ASSY 1
14 90209–18208 WASHER 1
15 93410–22039 CIRCLIP 1
16 5D9–E7241–01 GEAR, 4TH WHEEL (23T) 1
17 5D9–E7231–00 GEAR, 3RD WHEEL (23T) 1
18 5D9–E7211–20 GEAR, 1ST WHEEL (34T) 1
19 90201–15700 WASHER, PLATE 1
20 99009–15400 CIRCLIP 1
21 31B–E8545–00 SPRING 1
22 31B–E8561–00 PLATE, SIDE 1 1
23 90387–15817 COLLAR 1
24 93306–002YD BEARING 1
25 93306–204YS BEARING 1
26 93102–20892 OIL SEAL 1
27 93812–14822 SPROCKET, DRIVE (14T) 1
16
FIG. 14 TRANSMISSION
REF.
1DV2
NO.
28 1S7–E7456–00 HOLDER, SPROCKET 1
29 95027–06010 BOLT, FLANGE 1
30 31B–E8563–00 SCREW, STOPPER PLATE 1
17
FIG. 15 SHIFT CAM & FORK
REF.
1DV2
NO.
1 31B–E8540–00 SHIFT CAM ASSY 1
2 5D9–E8185–50 SEGMENT 1
3 90149–06159 SCREW 1
4 5TP–E8542–00 POINT, NEUTRAL 1
6 5D9–E8120–00 SHIFT LEVER ASSY 1
7 5D9–E8531–00 BAR, SHIFT FORK GUIDE 1 1
9 5D9–E8511–00 FORK, SHIFT 1 1
10 5D9–E8512–00 FORK, SHIFT 2 1
18
FIG. 16 SHIFT SHAFT
REF.
1DV2
NO.
1 5D9–E8101–01 SHIFT SHAFT ASSY 1
2 5D9–E8179–10 GUIDE 1
3 5D9–E8172–10 GUIDE, SHIFT 1
4 5D9–E8181–00 HOLDER, PAWL 1
5 93102–12891 OIL SEAL 1
6 93608–50149 PIN, DOWEL 1
7 5D9–E8140–10 STOPPER LEVER ASSY 1
8 5D9–E8337–10 SPRING 1
9 5HV–E6346–00 HOOK, SPRING 1
10 90201–127F4 WASHER, PLATE 2
11 93340–212Y8 BEARING 1
12 93604–10801 PIN, DOWEL 1
13 90501–125E9 SPRING, COMPRESSION 1
14 90201–12824 WASHER, PLATE 1
15 5LM–E8173–00 PIN, SHIFT 1
16 5D9–E817A–00 ARM, SHIFT 3 1
17 5D9–E8186–00 SCREW, ADJUSTING 1
18 93210–068F7 O-RING 1
19 95707–06500 NUT, FLANGE 1
20 99009–17400 CIRCLIP 1
21 90201–178D3 WASHER, PLATE 1
22 5TP–E8699–00 BOSS 1 1
23 31B–E8111–00 PEDAL, SHIFT 1
24 91317–08020 BOLT 1
19
FIG. 17 FRAME
REF.
1DV2
NO.
1 31B–F1110–00 FRAME COMP. 1
2 90105–088E0 BOLT, FLANGE 1
3 95817–10120 BOLT, FLANGE 1
4 95817–08120 BOLT, FLANGE 1
5 90201–086P8 WASHER, PLATE 2
6 90201–101J1 WASHER, PLATE 1
7 90179–08818 NUT 2
8 90179–10811 NUT 1
9 5TP–F139R–00 COVER 2 2
10 31B–F117R–00 COVER 4 1
11 4US–F3398–20 MOLD, FRONT 1
12 90520–03802 DAMPER, PLATE 1
20
FIG. 18 FENDER
REF.
1DV2
NO.
1 31B–F1511–00–P0 FENDER, FRONT 1 UR FOR DRMK
31B–F1511–00–P2 FENDER, FRONT 1 UR FOR SMX
31B–F1511–00–P4 FENDER, FRONT 1 UR FOR DRYC1
2 31B–F1556–00 FENDER, FRONT 2 1
3 90387–06681 COLLAR 3
4 97027–06020 BOLT, HEXAGON 3
5 92907–06600 WASHER, PLATE 3
6 90183–05807 NUT, SPRING 2
7 97707–50012 SCREW, TRUSS HEAD TAPPING 2
8 4ST–F1518–00 HOLDER, CABLE 1
9 5LM–F8371–00 DAMPER 2
10 31B–F1611–00 FENDER, REAR 1
12 4XC–H5111–00 REFLECTOR, FRONT 1 1
13 90183–05807 NUT, SPRING 2
21
FIG. 19 SIDE COVER
REF.
1DV2
NO.
1 31B–F1711–00 COVER, SIDE 1 1
3 3XA–F622F–00 DAMPER, LOCATING 1 1
4 31B–F1721–00 COVER, SIDE 2 1
6 3XA–F622F–00 DAMPER, LOCATING 1 1
7 31B–F1731–00–P1 COVER, SIDE 3 1 UR FOR DRMK
31B–F1731–00–P0 COVER, SIDE 3 1 UR FOR SMX
31B–F1731–00–P4 COVER, SIDE 3 1 UR FOR DRYC1
8 98907–05020 SCREW, BIND 1
9 90480–12808 GROMMET 1
10 90387–068D3 COLLAR 1
11 90183–05807 NUT, SPRING 1
13 31B–F622F–00 DAMPER, LOCATING 1 1
14 90159–06817 SCREW, WITH WASHER 1
15 31B–F1741–00–P1 COVER, SIDE 4 1 UR FOR DRMK
31B–F1741–00–P0 COVER, SIDE 4 1 UR FOR SMX
31B–F1741–00–P4 COVER, SIDE 4 1 UR FOR DRYC1
16 98907–05020 SCREW, BIND 1
17 90480–12808 GROMMET 1
18 90387–068D3 COLLAR 1
19 90183–05807 NUT, SPRING 1
21 31B–F622F–00 DAMPER, LOCATING 1 1
23 31B–F171E–00–P1 COVER, SIDE 5 1 UR FOR DRMK
22
FIG. 19 SIDE COVER
REF.
1DV2
NO.
23 31B–F171E–00–P0 COVER, SIDE 5 1 UR FOR SMX
31B–F171E–00–P4 COVER, SIDE 5 1 UR FOR DRYC1
25 90520–03803 DAMPER, PLATE 1
26 1DV–F173E–30 GRAPHIC, 1 1 UR FOR DRMK
1DV–F173E–40 GRAPHIC, 1 1 UR FOR SMX
1DV–F173E–50 GRAPHIC, 1 1 UR FOR DRYC1
27 1DV–F173F–30 GRAPHIC, 2 1 UR FOR DRMK
1DV–F173F–40 GRAPHIC, 2 1 UR FOR SMX
1DV–F173F–50 GRAPHIC, 2 1 UR FOR DRYC1
28 31B–F174G–90 GRAPHIC, 3 1 UR FOR DRMK
31B–F174G–C0 GRAPHIC, 3 1 UR FOR SMX
31B–F174G–D0 GRAPHIC, 3 1 UR FOR DRYC1
29 31B–F174H–90 GRAPHIC, 4 1 UR FOR DRMK
31B–F174H–C0 GRAPHIC, 4 1 UR FOR SMX
31B–F174H–D0 GRAPHIC, 4 1 UR FOR DRYC1
30 1S7–F1737–30 EMBLEM 1 UR FOR DRMK
1S7–F1737–10 EMBLEM 1 UR FOR SMX
1S7–F1737–70 EMBLEM 1 UR FOR DRYC1
23
FIG. 20 REAR ARM & SUSPENSION
REF.
1DV2
NO.
1 31B–F2100–00–35 REAR ARM ASSY 1 SL
2 3HB–F2123–00 .BUSH 1 2
3 5TP–F2151–00 SEAL, GUARD 1
4 5LM–F2141–00 SHAFT, PIVOT 1
5 90201–122F8 WASHER, PLATE 1
6 90201–12190 WASHER, PLATE 1
7 95604–12200 NUT, SELF-LOCKING 1
8 5TP–F2311–00 CASE, CHAIN 1
10 31B–F2210–01 SHOCK ABSORBER ASSY, REAR 2
11 90105–10778 BOLT, FLANGE 2
12 5D9–F2277–00 BOLT 2
24
FIG. 21 STEERING
REF.
1DV2
NO.
1 156–23412–00 RACE, BALL 2 1
2 5TL–2341E–00 RETAINER, BALL BEARING (16) 1
3 22F–23412–01 RACE, BALL 2 1
4 22F–23411–01 RACE, BALL 1 1
5 5TL–2341E–10 RETAINER, BALL BEARING (19) 1
6 3AY–F3416–00 COVER, BALL RACE 2 1
7 5LM–F3415–00 COVER, BALL RACE 1 1
8 90179–25033 NUT 2
9 95027–06016 BOLT, FLANGE 2
10 90387–06681 COLLAR 2
11 31B–F3461–00 BRACKET, HANDLE 1
12 90105–10036 BOLT, FLANGE 1
14 5TP–F5887–00 HOLDER, BRAKE HOSE 1
15 95027–06010 BOLT, FLANGE 1
16 31B–F5886–00 HOLDER, BRAKE HOSE 1
17 31B–F5875–00 HOLDER, BRAKE HOSE 1 1
18 95027–06010 BOLT, FLANGE 1
19 5TP–F331E–00 GUIDE, CABLE 1
20 95027–06025 BOLT, FLANGE 1
21 31B–F3472–00 PROTECTOR 1
22 31B–F331A–00 STAY 1
23 95807–06012 BOLT, FLANGE 2
25
FIG. 22 FRONT FORK
REF.
1DV2
NO.
1 31B–F3100–00 FRONT FORK ASSY 1
2 31B–F3136–00 .TUBE, OUTER (RIGHT) 1
3 3AY–F3145–00 ..OIL SEAL 1
4 5P0–F3156–00 ..RING, SNAP 1
5 31B–F3126–00 .TUBE, OUTER (LEFT) 1
6 3AY–F3145–00 ..OIL SEAL 1
7 5P0–F3156–00 ..RING, SNAP 1
8 31B–F3110–00 .INNER TUBE COMP.1 2
9 5D9–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5D9–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 31B–F3181–00 .BOLT, HEXAGON SOCKET HEAD 2
14 5LM–F3144–00 .SEAL, DUST 2
15 31B–F3141–00 .SPRING, FRONT FORK 2
16 3S3–F3340–00 .UNDER BRACKET COMP. 1
17 31B–F3346–00 .BOLT 1 4
18 31B–F3111–00 .BOLT, CAP 2
19 2JG–F3147–00 .O-RING 2
20 31B–F3153–00 .RING, SNAP 2
21 18G–23411–00 .RACE, BALL 1 1
26
FIG. 23 FUEL TANK
REF.
1DV2
NO.
1 4D7–F4110–10 FUEL TANK COMP. 1
2 4YS–F4514–00 NET, FILTER 1 1
3 31B–F4311–00 PIPE, FUEL 1 1
4 5D9–F4312–00 PIPE 2 1
5 5D9–F4313–00 PIPE 3 1
6 90467–10008 CLIP 2
7 90467–09006 CLIP 2
8 5TN–F4500–00 FUEL COCK ASSY 1 1
9 5D9–F4216–00 STAY 1
10 90105–06878 BOLT, FLANGE 1
11 4YY–F4610–00 CAP ASSY 1
12 4YY–F4612–00 .PACKING, CAP 1
13 31B–F4141–00 PROTECTOR, FUEL TANK 1
14 31B–F414A–00 COVER, FILLER 1
15 31B–F41B1–00 COVER, TANK 1
16 1S7–F1746–00 DAMPER 2
27
FIG. 24 SEAT
REF.
1DV2
NO.
1 31B–XF473–00 DOUBLE SEAT ASSY 1
2 31B–F470F–00 .SEAT COVER COMP. 1
3 5BP–F4741–00 .PAD, SEAT 6
4 90520–03802 DAMPER, PLATE 1
5 5LM–F4728–00 BRACKET, SEAT 1
6 90480–14872 GROMMET 2
7 90201–06071 WASHER, PLATE 2
8 95307–06600 NUT 2
9 5TL–F4727–00 PIN, SEAT FITTING 1
10 31B–F473R–00 BOX 1 1
11 14D–F8415–10 DAMPER 1 1
12 90183–05807 NUT, SPRING 3
13 31B–F475M–00 SEAL 1
14 31B–F473T–00 LID 1 1
16 90480–14806 GROMMET 4
17 90387–068D7 COLLAR 4
18 95827–06030 BOLT, FLANGE 2
19 95827–06025 BOLT, FLANGE 2
20 90201–06033 WASHER, PLATE 2
21 4ST–H2131–00 BAND, BATTERY 1
22 31B–H2131–00 BAND, BATTERY 1
23 40D–F4780–00 SEAT LOCK ASSY 1
24 98507–06012 SCREW, PAN HEAD 2
25 31B–F478E–00 CABLE, SEAT LOCK 1
26 98507–05010 SCREW, PAN HEAD 1
27 1S7–F4768–00 STOPPER 1
28
FIG. 24 SEAT
REF.
1DV2
NO.
28 31B–F4773–00–P0 HANDLE, SEAT 1 SMX
29 95827–06020 BOLT, FLANGE 4
30 31B–F476U–00 PROTECTOR,1 1
31 31B–F476V–00 PROTECTOR,2 1
32 31B–F1978–00 PROTECTOR, FRAME 1
33 5LM–F8100–00 TOOL KIT 1 UR
5LM–F8100–10 TOOL KIT 1 UR
29
FIG. 25 FRONT WHEEL
REF.
1DV2
NO.
1 2S6–F5168–00–33 CAST WHEEL, FRONT 1 YB
2 90560–10292 SPACER 1
3 93106–20816 OIL SEAL 1
4 93306–300X9 BEARING 2
5 94107–17834 TIRE (70/90-17M/C 38P D102FA) 1 DUNLOP
6 94222–17800 TUBE (2.25/2.50-17 TR4) 1 DUNLOP
7 90387–10277 COLLAR 1
8 3AY–F5181–01 AXLE, WHEEL 1
11 5TP–F5190–01 GEAR UNIT ASSY 1
30
FIG. 26 FRONT BRAKE CALIPER
REF.
1DV2
NO.
1 5D9–F582U–01 DISK, BRAKE (RIGHT) 1
2 90111–08815 BOLT,HEX. SOCKET BUTTON 4
3 31B–F580U–01 CALIPER ASSY (RIGHT) 1
4 5P0–W0057–00 .PISTON ASSY, CALIPER 1
5 5YP–W0047–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 4C9–W0048–00 .BLEED SCREW KIT 1
9 5D9–W0045–01 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5P0–F5919–00 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 90149–10805 SCREW 2
31
FIG. 27 REAR WHEEL
REF.
1DV2
NO.
1 2S6–F5338–00–33 CAST WHEEL, REAR 1 YB
2 90560–12145 SPACER 1
3 93306–301YR BEARING 1
4 93306–301YP BEARING 1
5 93210–418G7 O-RING 1
6 1S7–F5364–00 DAMPER 4
7 5D9–F5321–00 PLATE, BRAKE SHOE 1
8 93210–14104 O-RING 2
9 5D9–F530K–00 BRAKE SHOE SET 1
10 90506–12001 SPRING, TENSION 1
12 5D9–F5355–00 LEVER, CAMSHAFT 1
13 5D9–F533A–00 PLATE, INDICATOR 1
14 90206–14093 WASHER, WAVE 1
15 5D9–F5351–00 CAMSHAFT 1
16 97027–06035 BOLT, HEXAGON 1
17 95307–06600 NUT 1
18 5D9–F5366–00 CLUTCH, HUB 1
19 90387–127Y0 COLLAR 1
20 93106–26815 OIL SEAL 1
21 93306–004XC BEARING 1
22 5D9–F5440–00 SPROCKET, DRIVEN (40T) 1
23 5D9–F5412–00 WASHER 2
24 90101–08847 BOLT 4
25 90179–08639 NUT 4
26 94108–17834 TIRE (80/90-17M/C 44P D102A) 1 DUNLOP
27 94227–17805 TUBE (2.75-17 TR4) 1 DUNLOP
32
FIG. 27 REAR WHEEL
REF.
1DV2
NO.
28 3XA–F5381–01 AXLE, WHEEL 1
30 90201–120T5 WASHER, PLATE 2
31 5TP–F5383–00 COLLAR, WHEEL 1
32 90387–12849 COLLAR 1
33 5TP–F5388–00 PULLER, CHAIN 1 2
34 5TP–F539F–10 PLATE 1 2
35 95307–08600 NUT 4
36 92907–08600 WASHER, PLATE 2
37 9X568–C4107 CHAIN (RK 420SBZ1 - 107L) 1
38 5D9–F5371–00 BAR, TENSION 1
39 90109–08828 BOLT 1
40 90202–10800 WASHER, PLATE 1
42 95304–08700 NUT 2
43 91401–20012 PIN, COTTER 2
44 5D9–F5373–00 BOLT, TENSION BAR 1
33
FIG. 28 STEERING HANDLE & CABLE
REF.
1DV2
NO.
1 31B–F6210–00 HANDLE 1
2 97007–08016 BOLT 3
3 90201–08612 WASHER, PLATE 3
4 31B–F6113–00 DAMPER 6
5 31B–F6143–00–P1 COVER,HAND,UPPER 1 1 SMX
6 90183–05807 NUT, SPRING 6
7 31B–F6145–00 COVER,HAND,UPPER 2 1
10 31B–F6477–00–P1 COVER 1 UR FOR DRMK
31B–F6477–00–P0 COVER 1 UR FOR SMX
31B–F6477–00–P4 COVER 1 UR FOR DRYC1
11 97707–50010 SCREW, TAPPING 3
12 31B–F6216–00–P0 CAP, HANDLEBAR COVER 1 S8
13 97707–50010 SCREW, TAPPING 5
14 4NS–F6240–02 GRIP ASSY 1
15 4NS–F6242–00 .GRIP (RIGHT) 1
16 5T4–F6243–00 .TUBE, THROTTLE GUIDE 1
17 90201–261L1 .WASHER, PLATE 1
18 4NS–F6241–00 GRIP 1
19 31B–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
20 31B–F6290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
21 31B–F6311–00 CABLE, THROTTLE 1 1
22 3KA–F6393–00 HOLDER 1
23 98507–05012 SCREW, PAN HEAD 1
24 5LM–F6246–00 END, GRIP 2
25 31B–F6331–00 CABLE, STARTER 1 1
34
FIG. 28 STEERING HANDLE & CABLE
REF.
1DV2
NO.
26 3AY–H3936–10 BAND, SWITCH CORD 2
27 90464–50800 CLAMP 1
28 31B–H3338–10 TUBE CODE 1
35
FIG. 29 FRONT MASTER CYLINDER
REF.
1DV2
NO.
1 31B–F5872–00 HOSE, BRAKE 1 1
2 90401–10812 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5P0–F583T–13 MASTER CYLINDER ASSY 1
5 5P0–W0041–00 .CYLINDER KIT, MASTER 1
6 5P0–F5854–00 .DIAPHRAGM, RESERVOIR 1
7 5P0–F5852–10 .CAP, RESERVOIR (BLACK) 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–11 .BRACKET, MASTER CYLINDER 1
10 5P0–F5855–00 .BUSH,DIAPHRAGM 1
11 91317–06025 BOLT 2
36
FIG. 30 STAND & FOOTREST
REF.
1DV2
NO.
1 5D9–F7111–20 STAND, MAIN 1 UR
5D9–F7111–00 STAND, MAIN 1 UR
2 5D9–F7114–00 STOPPER, MAIN STAND 1
3 3S0–F7112–00 SHAFT, MAIN STAND 1
4 91401–30030 PIN, COTTER 1
6 5D9–F7211–30 PEDAL, BRAKE 1
7 90508–40810 SPRING, TORSION 1
8 5D9–F7231–00 ROD, BRAKE 1
10 90249–12008 PIN 1
11 90179–06411 NUT 1
12 91401–20012 PIN, COTTER 1
13 92907–06600 WASHER, PLATE 1
14 5D9–F7311–10 STAND, SIDE 1
15 90109–08034 BOLT 1
16 95307–08700 NUT 1
18 31B–F7411–00 FOOTREST 1 1
19 95827–08016 BOLT, FLANGE 4
20 5LM–F7413–00 COVER, FOOTREST 2
21 31B–F7430–00 REAR FOOTREST ASSY 1 1
22 31B–F7452–00 .BRACKET, FOOTREST 1 1
23 5TP–F7433–00 .COVER, REAR FOOTREST 1
24 5LM–F7445–00 .PLATE 1 1
25 90240–08145 .PIN, CLEVIS 1
26 91401–25015 .PIN, COTTER 1
37
FIG. 30 STAND & FOOTREST
REF.
1DV2
NO.
27 5TP–F7314–00 .STOPPER 1
28 90480–13398 .GROMMET 1
29 91312–08020 BOLT 1
30 91312–08035 BOLT 1
31 90201–08057 WASHER, PLATE 2
32 31B–F7440–00 REAR FOOTREST ASSY 2 1
33 31B–F7462–00 .BRACKET, FOOTREST 2 1
34 5TP–F7444–00 .COVER, REAR FOOTREST 1
35 5LM–F7445–00 .PLATE 1 1
36 90240–08145 .PIN, CLEVIS 1
37 91401–25015 .PIN, COTTER 1
38 5TP–F7314–00 .STOPPER 1
39 90480–13398 .GROMMET 1
40 91312–08020 BOLT 1
41 91312–08035 BOLT 1
42 90201–08057 WASHER, PLATE 2
43 90387–08826 COLLAR 2
44 31B–F194J–00 STAY, MUFFLER 1
45 95827–08016 BOLT, FLANGE 1
38
FIG. 31 LEG SHIELD
REF.
1DV2
NO.
1 31B–F8311–00–P1 LEG SHIELD 1 1 SMX
2 14D–F8415–10 DAMPER 1 2
5 90183–05807 NUT, SPRING 1
6 31B–F835W–00 HOLDER, WIRE 1
7 1DV–F3391–00–P0 PANEL, FRONT 1 UR FOR DRMK
1DV–F3391–00–P2 PANEL, FRONT 1 UR FOR SMX
1DV–F3391–00–P3 PANEL, FRONT 1 UR FOR DRYC1
8 31B–F8307–00 SEAL 6
9 31B–F313B–00 EMBLEM 1 1
11 31B–F8312–00 LEG SHIELD 2 1
13 90183–05807 NUT, SPRING 5
15 31B–F8321–00 STAY 1 1
16 31B–F8322–10 STAY 2 1
17 90387–06841 COLLAR 2
18 90480–13815 GROMMET 2
19 90201–06557 WASHER, PLATE 2
20 97007–06020 BOLT 2
21 31B–F8385–00–P2 COVER, UNDER 1 UR FOR DRMK
31B–F8385–00–P1 COVER, UNDER 1 UR FOR SMX
31B–F8385–00–P4 COVER, UNDER 1 UR FOR DRYC1
22 90480–18418 GROMMET 1
23 90387–09802 COLLAR 1
39
FIG. 31 LEG SHIELD
REF.
1DV2
NO.
25 90183–05807 NUT, SPRING 2
27 31B–F8395–00–P2 COVER, UNDER 2 1 UR FOR DRMK
31B–F8395–00–P1 COVER, UNDER 2 1 UR FOR SMX
31B–F8395–00–P4 COVER, UNDER 2 1 UR FOR DRYC1
28 90480–18418 GROMMET 1
29 90387–09802 COLLAR 1
31 90183–05807 NUT, SPRING 3
33 31B–F842N–00 COVER 2 1
35 31B–F8349–00–P0 CAP 1 S8
36 97707–50010 SCREW, TAPPING 4
37 31B–F834J–00–P0 CAP 2 1 S8
38 97707–50010 SCREW, TAPPING 3
39 1DV–F832L–30 GRAPHIC, 13 1 UR FOR DRMK
1DV–F832L–40 GRAPHIC, 13 1 UR FOR SMX
1DV–F832L–50 GRAPHIC, 13 1 UR FOR DRYC1
40 31B–F831Y–90 GRAPHIC, 14 1 UR FOR DRMK
31B–F831Y–C0 GRAPHIC, 14 1 UR FOR SMX
31B–F831Y–D0 GRAPHIC, 14 1 UR FOR DRYC1
41 31B–F832B–90 GRAPHIC, 15 1 UR FOR DRMK
31B–F832B–C0 GRAPHIC, 15 1 UR FOR SMX
31B–F832B–D0 GRAPHIC, 15 1 UR FOR DRYC1
42 31B–F832C–90 GRAPHIC, 16 1 UR FOR DRMK
40
FIG. 31 LEG SHIELD
REF.
1DV2
NO.
42 31B–F832C–C0 GRAPHIC, 16 1 UR FOR SMX
31B–F832C–D0 GRAPHIC, 16 1 UR FOR DRYC1
43 31B–F836D–00 TUNING FORK MARK 2
44 31B–F173X–90 GRAPHIC, 7 1 UR FOR DRMK
31B–F173X–C0 GRAPHIC, 7 1 UR FOR SMX
31B–F173X–D0 GRAPHIC, 7 1 UR FOR DRYC1
45 31B–F173Y–90 GRAPHIC, 8 1 UR FOR DRMK
31B–F173Y–C0 GRAPHIC, 8 1 UR FOR SMX
31B–F173Y–D0 GRAPHIC, 8 1 UR FOR DRYC1
41
FIG. 32 GENERATOR
REF.
1DV2
NO.
1 31B–H1410–00 STATOR ASSY 1
2 40D–H1450–00 ROTOR ASSY 1
3 91317–06025 BOLT 3
4 91317–06016 BOLT 2
5 95707–12500 NUT, FLANGE 1
6 90201–122H1 WASHER, PLATE 1
42
FIG. 33 STARTING MOTOR
REF.
1DV2
NO.
1 5D9–H1800–00 STARTING MOTOR ASSY 1
2 5TP–H1801–00 .BRUSH SET 1
3 5D9–H183G–00 .CORD COMP. 1
4 5D9–H1861–00 .GASKET 1
5 5D9–H1828–00 .SCREW 2 2
6 93210–29803 O-RING 1
43
FIG. 34 FLASHER LIGHT
REF.
1DV2
NO.
1 31B–H3310–01 FRONT FLASHER LIGHT ASSY 1 1
2 31B–H5353–00 .BULB (12V-5W) 1
3 5HV–H3311–00 .BULB (12V-10W) AMBER 1
4 31B–H399K–00 .EXTENSION 1
5 31B–H3332–00 .LENS, FLASHER 1
6 31B–H3342–00 .LENS, FLASHER 2 1
8 31B–H331E–00 .CORD ASSY 1
9 31B–H3313–00 .GASKET, FLASHER LENS 1
10 1P7–H411V–00 .CAP 1
11 31B–H3606–00 .CAP, BULB 1
12 31B–H3320–01 FRONT FLASHER LIGHT ASSY 2 1
13 31B–H5353–00 .BULB (12V-5W) 1
14 5HV–H3311–00 .BULB (12V-10W) AMBER 1
15 31B–H399K–10 .EXTENSION 1
17 31B–H3342–00 .LENS, FLASHER 2 1
18 31B–H3322–00 .LENS, FLASHER 2 1
19 31B–H332E–00 .CORD ASSY 1
20 31B–H3313–00 .GASKET, FLASHER LENS 1
21 1P7–H411V–00 .CAP 1
22 31B–H3606–00 .CAP, BULB 1
24 31B–H3368–00 STAY, FLASHER 3 1
25 31B–H3369–00 STAY, FLASHER 4 1
44
FIG. 35 METER
REF.
1DV2
NO.
1 31B–H3510–00 SPEEDOMETER ASSY 1
2 31B–H3511–00 .LENS, SPEEDOMETER 1
3 31B–H353F–00 .CASE, METER LOWER 1
4 90167–04021 .SCREW, TAPPING 2
5 90159–03102 .SCREW, WITH WASHER 3
6 97707–30014 .SCREW, TAPPING 1
7 31B–H3509–00 .SOCKET CORD ASSY 1
8 2GV–83517–00 .BULB (12V-1.7W T6.5) 8
9 5B9–H3751–00 .BULB, LED 3
11 31B–H3550–00 SPEEDOMETER CABLE ASSY 1
45
FIG. 36 HEADLIGHT
REF.
1DV2
NO.
1 31B–H4310–00 HEADLIGHT UNIT ASSY 1
2 5LL–H4314–00 .BULB, HEADLIGHT (12V 25/25W) 2
3 1P7–H411V–00 .CAP 2
4 5TP–H4140–00 .SOCKET CORD ASSY 1
5 95807–06012 BOLT, FLANGE 1
6 3S0–H4374–00 CLIP 2
46
FIG. 37 TAILLIGHT
REF.
1DV2
NO.
1 31B–H4710–00 TAILLIGHT UNIT ASSY 1
2 4AC–H4714–00 .BULB (12V-21/5W) 1
3 5LL–H3311–00 .BULB (12V-10W) AMBER 2
4 31B–H4721–00 .LENS, TAILLIGHT 1
5 31B–H4516–00 .COVER, TAILLIGHT 1
6 31B–H4743–00 .LENS, LICENCE LIGHT 1
7 31B–H4723–00 .GASKET, TAIL LENS 1
8 9770L–40620 .SCREW, TAPPING 4
9 31B–H411V–00 .CAP 1
10 90201–06071 WASHER, PLATE 3
12 90183–05815 NUT, SPRING 2
13 90480–18805 GROMMET 3
14 31B–H4702–00 BRACKET, TAILLIGHT 1
15 95807–06012 BOLT, FLANGE 2
47
FIG. 38 HANDLE SWITCH & LEVER
REF.
1DV2
NO.
1 31B–H3973–00 SWITCH, HANDLE 3 1
2 98507–05025 .SCREW, PAN HEAD 2
3 31B–H2176–00 DAMPER 1
4 31B–H3976–00 SWITCH, HANDLE 1 1
5 98507–05025 .SCREW, PAN HEAD 2
6 31B–H2176–00 DAMPER 1
7 5TL–H3922–10 LEVER 2 1
8 90109–06577 BOLT 1
9 95602–06100 NUT, U 1
10 5TL–H3980–20 FRONT STOP SWITCH ASSY 1
48
FIG. 39 ELECTRICAL 1
REF.
1DV2
NO.
1 5TP–H2310–10 IGNITION COIL ASSY 1
2 97027–06016 BOLT, HEXAGON 2
3 5TP–H2370–00 PLUG CAP ASSY 1
4 3C1–H2100–00 BATTERY ASSY (YTZ5S MF YUASA) 1
5 31B–H2115–00 WIRE, PLUS LEAD 1
6 31B–H2116–00 WIRE, MINUS LEAD 1
7 31B–H252E–01 MAIN SWITCH COMP. 1
9 31B–H2530–00 STOP SWITCH ASSY 1
10 31B–H2590–10 WIRE HARNESS ASSY 1
11 90465–13152 CLAMP 1
49
FIG. 40 ELECTRICAL 2
REF.
1DV2
NO.
1 5D9–H554A–10 C.D.I. UNIT COMP. 1
2 5D9–H5546–00 BAND 1
3 31B–H2540–00 NEUTRAL SWITCH ASSY 1
4 93210–21801 O-RING 1
5 98507–05016 SCREW, PAN HEAD 2
6 5TL–H1960–00 RECTIFIER & REGULATOR ASSY 1
7 95027–06014 BOLT, FLANGE 1
8 1S7–H1940–10 STARTER RELAY ASSY 1
9 5D9–H3350–00 FLASHER RELAY ASSY 1
10 5MX–H3371–10 HORN 1
11 31B–H333F–00 WASHER, SPECIAL 1
12 95807–06010 BOLT, FLANGE 1
13 3S0–H5752–00 SENDER UNIT ASSY, FUEL METER 1
14 5ER–H5757–00 RETAINER 1
15 4US–H5753–00 GASKET, SENDER UNIT 1
50
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5D9–12113–00 3 – 4 5D9–E1607–00 2 – 11 5LM–E4766–00 8 – 10 5D9–E6620–10 13 – 3 31B–F1721–00 19 – 4 2JG–F3147–00 22 – 19

5TN–12117–00 3 – 7 5D9–E1631–00 2 – 8 5TP–E4766–00 8 – 8 5D9–E6626–00 13 – 4 31B–F1731–00–P0 19 – 7 5D9–F3152–00 22 – 11
3C1–12159–01 3 – 10 5LM–E1633–00 2 – 9 31B–E4787–00 8 – 12 5D9–E6628–01 13 – 23 31B–F1731–00–P1 19 – 7 31B–F3153–00 22 – 20
5TN–14103–00 7 – 21 5D9–E1636–09 2 – 8 5D9–E482K–10 1 – 17 5D9–E6777–00 13 – 22 31B–F1731–00–P4 19 – 7 5P0–F3156–00 22 – 4
5D9–14104–00 7 – 20 5D9–E1638–09 2 – 8 5D9–E4840–00 1 – 18 5D9–E7121–00 14 – 6 1S7–F1737–10 19 – 30 22 – 7
5TN–1410A–00 7 – 16 5D9–E1651–00 2 – 4 5D9–E4881–10 6 – 25 5D9–E7131–20 14 – 2 1S7–F1737–30 19 – 30 2JG–F3157–00 22 – 10
5D9–14112–00 7 – 5 5D9–E1681–00 2 – 2 5D9–E4890–00 1 – 19 5D9–E7141–01 14 – 3 1S7–F1737–70 19 – 30 509–F3158–L0 22 – 12
5D9–14131–00 7 – 4 5D9–E2111–10 3 – 1 31B–E5113–00 10 – 11 5D9–E7211–20 14 – 18 1DV–F173E–30 19 – 26 5D9–F3170–00 22 – 9
22F–14139–00 7 – 27 15C–E2113–00 3 – 5 5D9–E5150–00 9 – 1 5D9–E7231–00 14 – 17 1DV–F173E–40 19 – 26 31B–F3181–00 22 – 13
5TN–14141–18 7 – 14 3S0–E2118–00 3 – 6 5D9–E5155–00 9 – 5 5D9–E7241–01 14 – 16 1DV–F173E–50 19 – 26 31B–F331A–00 21 – 22
2MM–14142–17 7 – 11 5ER–E2119–00 3 – 3 5D9–E5316–00 9 – 11 31B–E7402–10 14 – 13 1DV–F173F–30 19 – 27 5TP–F331E–00 21 – 19
18A–14143–20 7 – 12 5D9–E2121–10 3 – 2 5D9–E5362–00 10 – 23 5D9–E7411–00 14 – 1 1DV–F173F–40 19 – 27 3S3–F3340–00 22 – 16
5TN–14147–00 7 – 7 5TN–E2126–00 3 – 8 4ST–E5371–00 9 – 2 1S7–E7456–00 14 – 28 1DV–F173F–50 19 – 27 31B–F3346–00 22 – 17
5TN–14148–00 7 – 13 5D9–E2151–00 3 – 9 5D9–E5377–01 10 – 17 3C1–E7471–00 14 – 11 31B–F173X–90 31 – 44 1DV–F3391–00–P0 31 – 7
5TN–14150–10 7 – 26 4ST–E2156–00 3 – 12 31B–E5411–10 10 – 1 5D9–E8101–01 16 – 1 31B–F173X–C0 31 – 44 1DV–F3391–00–P2 31 – 7
802–14161–00 7 – 2 31B–E2170–10 4 – 1 31B–E5418–00 10 – 12 31B–E8111–00 16 – 23 31B–F173X–D0 31 – 44 1DV–F3391–00–P3 31 – 7
3RW–14174–00 7 – 17 5D9–E2170–50 4 – 1 31B–E5421–00 10 – 18 5D9–E8120–00 15 – 6 31B–F173Y–90 31 – 45 4US–F3398–20 17 – 11
353–14186–00 7 – 9 5LW–E2176–00 4 – 5 31B–E542A–00 10 – 13 5D9–E8140–10 16 – 7 31B–F173Y–C0 31 – 45 5LM–F3415–00 21 – 7
5LW–14191–00 7 – 23 5D9–E2210–00 4 – 12 5D9–E5451–10 10 – 2 5D9–E8172–10 16 – 3 31B–F173Y–D0 31 – 45 3AY–F3416–00 21 – 6
5D9–14196–00 7 – 24 5D9–E2213–10 4 – 13 5D9–E5461–10 10 – 19 5LM–E8173–00 16 – 15 31B–F1741–00–P0 19 – 15 31B–F3461–00 21 – 11
4NM–14198–00 7 – 3 5D9–E2228–00 4 – 11 31B–E5499–00 5 – 12 5D9–E8179–10 16 – 2 31B–F1741–00–P1 19 – 15 31B–F3472–00 21 – 21
5TN–14216–00 7 – 25 5D9–E2231–00 4 – 9 2P2–E5512–00 12 – 1 5D9–E817A–00 16 – 16 31B–F1741–00–P4 19 – 15 4D7–F4110–10 23 – 1
4GL–14239–00 7 – 8 5D9–E2241–00 4 – 10 5TP–E5524–00 12 – 3 5D9–E8181–00 16 – 4 1S7–F1746–00 23 – 16 31B–F4141–00 23 – 13
5D9–1490J–00 7 – 6 5D9–E3300–00 5 – 1 40D–E5580–01 12 – 5 5D9–E8185–50 15 – 2 31B–F174G–90 19 – 28 31B–F414A–00 23 – 14
5D9–14933–00 7 – 19 5D9–E3324–00 5 – 7 5D9–E5620–00 11 – 11 5D9–E8186–00 16 – 17 31B–F174G–C0 19 – 28 31B–F41B1–00 23 – 15
5TN–14940–00 7 – 18 4ST–E3411–00 5 – 5 5D9–E5641–00 11 – 2 5D9–E8337–10 16 – 8 31B–F174G–D0 19 – 28 5D9–F4216–00 23 – 9
5DV–14985–00 7 – 15 1S7–E3440–00 5 – 6 4WH–E5644–00 11 – 5 5D9–E8511–00 15 – 9 31B–F174H–90 19 – 29 31B–F4311–00 23 – 3
18G–23411–00 22 – 21 31B–E3447–00 5 – 8 12 – 4 5D9–E8512–00 15 – 10 31B–F174H–C0 19 – 29 5D9–F4312–00 23 – 4
22F–23411–01 21 – 4 31B–E3542–00 6 – 23 5D9–E5645–10 11 – 8 5D9–E8531–00 15 – 7 31B–F174H–D0 19 – 29 5D9–F4313–00 23 – 5
156–23412–00 21 – 1 5D9–E3586–00 6 – 1 5D9–E5661–20 11 – 1 31B–E8540–00 15 – 1 31B–F194J–00 30 – 44 5TN–F4500–00 23 – 8
22F–23412–01 21 – 3 5D9–E3595–00 6 – 2 5D9–E5664–20 11 – 9 5TP–E8542–00 15 – 4 31B–F1978–00 24 – 32 4YS–F4514–00 23 – 2
5TL–2341E–00 21 – 2 31B–E4101–01 7 – 1 5D9–E5671–10 11 – 4 31B–E8545–00 14 – 21 31B–F2100–00–35 20 – 1 4YY–F4610–00 23 – 11
5TL–2341E–10 21 – 5 5D9–E4197–00 7 – 28 5D9–E6135–00 13 – 24 31B–E8561–00 14 – 22 3HB–F2123–00 20 – 2 4YY–F4612–00 23 – 12
36Y–2589H–00 29 – 8 5D9–E4411–00 6 – 8 5D9–E6150–20 13 – 13 31B–E8563–00 14 – 30 5LM–F2141–00 20 – 4 31B–F470F–00 24 – 2
2GV–83517–00 35 – 8 5D9–E4412–01 6 – 10 5D9–E6321–20 13 – 16 5TP–E8699–00 16 – 22 5TP–F2151–00 20 – 3 5TL–F4727–00 24 – 9
31B–E1111–00 1 – 1 4ST–E443E–00 6 – 15 5D9–E6334–00 13 – 21 31B–F1110–00 17 – 1 31B–F2210–01 20 – 10 5LM–F4728–00 24 – 5
5LW–E111F–00 4 – 3 5D9–E443G–00 6 – 17 5HV–E6346–00 16 – 9 31B–F117R–00 17 – 10 5D9–F2277–00 20 – 12 31B–F473R–00 24 – 10
5D9–E1166–10 9 – 3 5D9–E4450–01 6 – 9 5D9–E6350–20 13 – 15 5TP–F139R–00 17 – 9 5TP–F2311–00 20 – 8 31B–F473T–00 24 – 14
5D9–E1181–00 1 – 14 5D9–E4452–00 6 – 13 5D9–E6351–20 13 – 17 31B–F1511–00–P0 18 – 1 31B–F3100–00 22 – 1 5BP–F4741–00 24 – 3
5D9–E1185–00 1 – 5 5D9–E4453–00 6 – 11 5D9–E6352–20 13 – 19 31B–F1511–00–P2 18 – 1 31B–F3110–00 22 – 8 31B–F475M–00 24 – 13
4ST–E1186–00 1 – 8 5D9–E4462–00 6 – 12 5D9–E6353–20 13 – 20 31B–F1511–00–P4 18 – 1 31B–F3111–00 22 – 18 1S7–F4768–00 24 – 27
4YS–E1198–00 5 – 4 5D9–E4611–00 8 – 1 5YP–E6356–00 13 – 27 4ST–F1518–00 18 – 8 31B–F3126–00 22 – 5 31B–F476U–00 24 – 30
5D9–E1310–00 1 – 22 5TP–E4613–00 8 – 22 5D9–E6357–00 13 – 26 31B–F1556–00 18 – 2 31B–F3136–00 22 – 2 31B–F476V–00 24 – 31
5D9–E131H–00 1 – 20 5D9–E4628–00 8 – 2 5D9–E6371–20 13 – 14 31B–F1611–00 18 – 10 31B–F313B–00 31 – 9 31B–F4773–00–P0 24 – 28
5D9–E1351–10 1 – 23 31B–E4711–01 8 – 5 5D9–E6383–00 13 – 18 31B–F1711–00 19 – 1 31B–F3141–00 22 – 15 40D–F4780–00 24 – 23
5D9–E1422–00 2 – 5 5TP–E4714–00 8 – 15 5LM–E6512–00 13 – 6 31B–F171E–00–P0 19 – 23 5LM–F3144–00 22 – 14 31B–F478E–00 24 – 25
5D9–E1603–00 2 – 11 31B–E4718–00 8 – 6 5D9–E6586–00 13 – 7 31B–F171E–00–P1 19 – 23 3AY–F3145–00 22 – 3 2S6–F5168–00–33 25 – 1
5D9–E1605–00 2 – 11 31B–E4728–00 8 – 9 5D9–E6611–10 13 – 2 31B–F171E–00–P4 19 – 23 22 – 6 3AY–F5181–01 25 – 8
51
NUMERICAL INDEX

5TP–F5190–01 25 – 11 31B–F6280–00 28 – 19 31B–F835W–00 31 – 6 31B–H333F–00 40 – 11 4C9–W0048–00 26 – 8 90183–05807 18 – 13

5D9–F530K–00 27 – 9 31B–F6290–00 28 – 20 31B–F836D–00 31 – 43 31B–H3342–00 34 – 6 5P0–W0057–00 26 – 4 19 – 11
5D9–F5321–00 27 – 7 31B–F6311–00 28 – 21 5LM–F8371–00 18 – 9 34 – 17 5D9–WE140–00 2 – 1 19 – 19
2S6–F5338–00–33 27 – 1 31B–F6331–00 28 – 25 31B–F8385–00–P1 31 – 21 5D9–H3350–00 40 – 9 31B–XF473–00 24 – 1 24 – 12
5D9–F533A–00 27 – 13 3KA–F6393–00 28 – 22 31B–F8385–00–P2 31 – 21 31B–H3368–00 34 – 24 90101–08847 27 – 24 28 – 6
5D9–F5351–00 27 – 15 31B–F6477–00–P0 28 – 10 31B–F8385–00–P4 31 – 21 31B–H3369–00 34 – 25 90105–06849 1 – 16 31 – 5
5D9–F5355–00 27 – 12 31B–F6477–00–P1 28 – 10 31B–F8395–00–P1 31 – 27 5MX–H3371–10 40 – 10 90105–06863 10 – 6 31 – 13
1S7–F5364–00 27 – 6 31B–F6477–00–P4 28 – 10 31B–F8395–00–P2 31 – 27 31B–H3509–00 35 – 7 90105–06878 23 – 10 31 – 25
5D9–F5366–00 27 – 18 5D9–F7111–00 30 – 1 31B–F8395–00–P4 31 – 27 31B–H3510–00 35 – 1 90105–06888 8 – 3 31 – 31
5D9–F5371–00 27 – 38 5D9–F7111–20 30 – 1 14D–F8415–10 24 – 11 31B–H3511–00 35 – 2 90105–088E0 17 – 2 90183–05815 37 – 12
5D9–F5373–00 27 – 44 3S0–F7112–00 30 – 3 31 – 2 31B–H353F–00 35 – 3 90105–10036 21 – 12 90185–10808 21 – 13
3XA–F5381–01 27 – 28 5D9–F7114–00 30 – 2 31B–F842N–00 31 – 33 31B–H3550–00 35 – 11 90105–10778 20 – 11 90185–10811 25 – 9
5TP–F5383–00 27 – 31 5D9–F7211–30 30 – 6 31B–H1410–00 32 – 1 31B–H3606–00 34 – 11 90109–06577 38 – 8 90185–12804 27 – 29
5TP–F5388–00 27 – 33 5D9–F7231–00 30 – 8 40D–H1450–00 32 – 2 34 – 22 90109–08034 30 – 15 90201–04814 8 – 14
5TP–F539F–10 27 – 34 5D9–F7311–10 30 – 14 5D9–H1800–00 33 – 1 5B9–H3751–00 35 – 9 90109–08828 27 – 39 90201–06033 24 – 20
5D9–F5412–00 27 – 23 5TP–F7314–00 30 – 27 5TP–H1801–00 33 – 2 5TL–H3922–10 38 – 7 90110–05801 5 – 2 90201–06071 24 – 7
5D9–F5440–00 27 – 22 30 – 38 5D9–H1828–00 33 – 5 3AY–H3936–10 28 – 26 90110–06846 6 – 5 37 – 10
31B–F580U–01 26 – 3 31B–F7411–00 30 – 18 5D9–H183G–00 33 – 3 31B–H3973–00 38 – 1 90110–06858 39 – 8 90201–06557 8 – 11
5D9–F582U–01 26 – 1 5LM–F7413–00 30 – 20 5D9–H1861–00 33 – 4 31B–H3976–00 38 – 4 90111–08815 26 – 2 31 – 19
5P0–F583T–13 29 – 4 31B–F7430–00 30 – 21 1S7–H1940–10 40 – 8 5TL–H3980–20 38 – 10 90116–06804 1 – 2 90201–08057 30 – 31
5P0–F5852–10 29 – 7 5TP–F7433–00 30 – 23 5TL–H1960–00 40 – 6 31B–H399K–00 34 – 4 90116–08815 9 – 10 30 – 42
5P0–F5854–00 29 – 6 31B–F7440–00 30 – 32 3C1–H2100–00 39 – 4 31B–H399K–10 34 – 15 90119–05071 40 – 16 90201–081J7 27 – 41
5P0–F5855–00 29 – 10 5TP–F7444–00 30 – 34 31B–H2115–00 39 – 5 1P7–H411V–00 34 – 10 90119–06051 18 – 11 90201–08326 4 – 6
5TL–F5867–11 29 – 9 5LM–F7445–00 30 – 24 31B–H2116–00 39 – 6 34 – 21 90119–06117 20 – 9 8 – 17
31B–F5872–00 29 – 1 30 – 35 31B–H2131–00 24 – 22 36 – 3 90119–06810 6 – 21 90201–083A8 8 – 19
31B–F5875–00 21 – 17 31B–F7452–00 30 – 22 4ST–H2131–00 24 – 21 31B–H411V–00 37 – 9 90149–06159 15 – 3 90201–08609 1 – 10
31B–F5886–00 21 – 16 31B–F7462–00 30 – 33 31B–H2176–00 38 – 3 5TP–H4140–00 36 – 4 90149–10805 26 – 14 90201–08612 28 – 3
5TP–F5887–00 21 – 14 5LM–F8100–00 24 – 33 38 – 6 31B–H4310–00 36 – 1 90153–06803 1 – 3 90201–086P8 17 – 5
5YP–F5917–00 26 – 6 5LM–F8100–10 24 – 33 5TP–H2310–10 39 – 1 5LL–H4314–00 36 – 2 90159–03102 35 – 5 90201–10118 29 – 3
5P0–F5919–00 26 – 11 31B–F8307–00 31 – 8 5TP–H2370–00 39 – 3 3S0–H4374–00 36 – 6 90159–06067 31 – 24 90201–101J1 17 – 6
5YP–F5924–00 26 – 12 31B–F8311–00–P1 31 – 1 31B–H252E–01 39 – 7 31B–H4516–00 37 – 5 31 – 30 25 – 10
5YP–F5925–01 26 – 10 31B–F8312–00 31 – 11 31B–H2530–00 39 – 9 31B–H4702–00 37 – 14 90159–06817 19 – 14 90201–12019 13 – 10
5YP–F5937–00 26 – 7 31B–F831Y–90 31 – 40 31B–H2540–00 40 – 3 31B–H4710–00 37 – 1 19 – 22 90201–120T5 27 – 30
5YP–F5939–00 26 – 13 31B–F831Y–C0 31 – 40 31B–H2590–10 39 – 10 4AC–H4714–00 37 – 2 19 – 24 90201–12190 20 – 6
31B–F6113–00 28 – 4 31B–F831Y–D0 31 – 40 31B–H3310–01 34 – 1 31B–H4721–00 37 – 4 31 – 3 90201–122F8 20 – 5
31B–F6143–00–P1 28 – 5 31B–F8321–00 31 – 15 5HV–H3311–00 34 – 3 31B–H4723–00 37 – 7 31 – 14 90201–122H1 32 – 6
31B–F6145–00 28 – 7 31B–F8322–10 31 – 16 34 – 14 31B–H4743–00 37 – 6 90167–04021 35 – 4 90201–127F4 16 – 10
31B–F6210–00 28 – 1 31B–F832B–90 31 – 41 5LL–H3311–00 37 – 3 4XC–H5111–00 18 – 12 90170–05302 3 – 11 90201–12824 16 – 14
31B–F6216–00–P0 28 – 12 31B–F832B–C0 31 – 41 31B–H3312–00 34 – 7 31B–H5353–00 34 – 2 90176–08805 1 – 12 90201–15700 14 – 7
31B–F622F–00 19 – 13 31B–F832B–D0 31 – 41 31B–H3313–00 34 – 9 34 – 13 90179–06411 30 – 11 14 – 19
19 – 21 31B–F832C–90 31 – 42 34 – 20 5D9–H5546–00 40 – 2 90179–08639 27 – 25 90201–167P7 13 – 5
3XA–F622F–00 19 – 3 31B–F832C–C0 31 – 42 31B–H331E–00 34 – 8 5D9–H554A–10 40 – 1 90179–08818 17 – 7 90201–178D3 16 – 21
19 – 6 31B–F832C–D0 31 – 42 31B–H3320–01 34 – 12 3S0–H5752–00 40 – 13 90179–10803 11 – 12 90201–261L1 28 – 17
4NS–F6240–02 28 – 14 1DV–F832L–30 31 – 39 31B–H3322–00 34 – 18 4US–H5753–00 40 – 15 90179–10811 17 – 8 90202–10800 27 – 40
4NS–F6241–00 28 – 18 1DV–F832L–40 31 – 39 31B–H332E–00 34 – 19 5ER–H5757–00 40 – 14 90179–12802 13 – 11 90206–14093 27 – 14
4NS–F6242–00 28 – 15 1DV–F832L–50 31 – 39 31B–H3332–00 34 – 5 5P0–W0041–00 29 – 5 90179–14001 13 – 25 90206–19802 11 – 10
5T4–F6243–00 28 – 16 31B–F8349–00–P0 31 – 35 34 – 16 5D9–W0045–01 26 – 9 90179–25033 21 – 8 90209–17285 14 – 4
5LM–F6246–00 28 – 24 31B–F834J–00–P0 31 – 37 31B–H3338–10 28 – 28 5YP–W0047–50 26 – 5 90183–05807 18 – 6 90209–18208 14 – 14
52
NUMERICAL INDEX

90240–08145 30 – 25 90480–14872 24 – 6 92990–06200 8 – 4 95027–06010 21 – 15 97607–04114 7 – 22

30 – 36 90480–18418 31 – 22 93101–10810 10 – 25 21 – 18 97707–30014 35 – 6
90249–12008 30 – 10 31 – 28 93102–12891 16 – 5 95027–06014 40 – 7 97707–50010 28 – 11
90280–03017 2 – 7 90480–18805 37 – 13 93102–16801 11 – 13 95027–06016 21 – 9 28 – 13
90340–12808 5 – 3 90501–04805 13 – 9 93102–20892 14 – 26 95027–06020 1 – 7 31 – 36
90340–14805 10 – 7 90501–06022 15 – 5 93106–20816 25 – 3 95027–06025 21 – 20 31 – 38
90340–32804 10 – 9 90501–06800 15 – 8 93106–26815 27 – 20 95027–06030 6 – 6 97707–50012 18 – 7
90387–06681 18 – 3 90501–10245 30 – 9 93210–068F7 16 – 18 95027–08040 8 – 16 28 – 8
21 – 10 90501–125E9 16 – 13 93210–14104 27 – 8 9502L–06020 5 – 9 97707–50014 19 – 2
90387–06803 6 – 20 90506–12001 27 – 10 93210–148F8 10 – 8 9502L–06040 9 – 8 19 – 5
90387–06841 31 – 17 90506–15001 27 – 11 93210–198F9 10 – 24 10 – 4 28 – 9
90387–06844 10 – 16 90506–23804 30 – 17 93210–21801 40 – 4 10 – 21 37 – 11
90387–068D3 19 – 10 90506–35806 30 – 5 93210–258G2 6 – 3 9502L–06050 10 – 5 97707–50016 19 – 12
19 – 18 90508–26808 11 – 7 6 – 4 10 – 22 19 – 20
90387–068D7 24 – 17 90508–40810 30 – 7 93210–29803 33 – 6 9502L–06055 9 – 7 24 – 15
90387–08826 30 – 43 90520–03802 17 – 12 93210–32816 10 – 10 9502L–06100 5 – 10 31 – 4
90387–09802 31 – 23 24 – 4 93210–418G7 27 – 5 95304–08700 27 – 42 31 – 10
31 – 29 90520–03803 19 – 25 93210–448G4 1 – 9 95307–06600 24 – 8 31 – 12
90387–10277 25 – 7 90560–10292 25 – 2 93210–60800 5 – 11 27 – 17 31 – 26
90387–127Y0 27 – 19 90560–12145 27 – 2 93210–71462 1 – 6 95307–08600 27 – 35 31 – 32
90387–12849 27 – 32 91312–08020 30 – 29 93306–002X2 4 – 2 95307–08700 30 – 16 31 – 34
90387–15817 14 – 23 30 – 40 93306–002YD 14 – 24 95602–06100 38 – 9 34 – 23
90387–16814 13 – 1 91312–08035 30 – 30 93306–004XC 27 – 21 95604–12200 20 – 7 35 – 10
90387–20810 13 – 12 30 – 41 93306–054Y2 14 – 9 95707–06500 8 – 23 9770L–40620 37 – 8
90401–10812 29 – 2 91317–06012 4 – 4 93306–204YS 14 – 25 16 – 19 9770M–50030 6 – 14
90430–06014 1 – 4 12 – 6 93306–252YL 14 – 10 95707–08500 8 – 20 98507–05010 24 – 26
90460–43053 6 – 19 91317–06016 32 – 4 93306–300X9 25 – 4 95707–12500 32 – 5 98507–05012 28 – 23
90462–08810 9 – 12 91317–06018 4 – 14 93306–301YP 27 – 4 95807–06010 40 – 12 98507–05016 40 – 5
90464–50800 28 – 27 91317–06020 1 – 21 93306–301YR 27 – 3 95807–06012 21 – 23 98507–05025 38 – 2
90465–13152 39 – 11 91317–06025 6 – 7 93306–305YD 2 – 6 36 – 5 38 – 5
90467–07029 7 – 29 29 – 11 93310–528YA 2 – 3 37 – 15 98507–06012 24 – 24
90467–08801 6 – 24 32 – 3 93340–212Y8 16 – 11 95807–06025 10 – 14 9850M–05010 8 – 13
90467–09006 23 – 7 91317–08020 16 – 24 93410–20038 14 – 5 95807–08040 8 – 18 98517–06012 14 – 12
90467–10008 23 – 6 91401–20012 27 – 43 93410–22039 14 – 15 95817–08016 4 – 7 98907–05020 19 – 8
90467–11106 6 – 16 30 – 12 93450–14088 2 – 10 95817–08120 17 – 4 19 – 16
90467–12052 6 – 18 91401–25015 30 – 26 93503–16807 13 – 28 95817–10120 17 – 3 98980–06012 8 – 7
90467–13808 6 – 22 30 – 37 93604–10801 16 – 12 95827–06020 24 – 29 99009–15400 14 – 8
9 – 4 91401–30030 30 – 4 93606–10800 13 – 8 95827–06025 24 – 19 14 – 20
90467–16800 6 – 27 91810–14809 1 – 15 93608–34800 12 – 2 95827–06030 24 – 18 99009–17400 16 – 20
90467–16801 6 – 26 9 – 6 93608–50149 16 – 6 95827–08016 30 – 19 99009–19400 11 – 6
90468–23194 11 – 3 9 – 9 93812–14822 14 – 27 30 – 45 9X568–C4107 27 – 37
90480–12808 19 – 9 10 – 3 94107–17834 25 – 5 95827–08045 8 – 21
19 – 17 10 – 20 94108–17834 27 – 26 97007–06020 31 – 20
90480–13398 30 – 28 92017–06010 5 – 13 94222–17800 25 – 6 97007–08016 28 – 2
30 – 39 92907–06600 18 – 5 94227–17805 27 – 27 97027–06016 39 – 2
90480–13568 10 – 15 30 – 13 94568–C7090 4 – 8 97027–06020 18 – 4
90480–13815 31 – 18 92907–08200 1 – 11 94700–00868 1 – 13 97027–06035 27 – 16
90480–14806 24 – 16 92907–08600 27 – 36 95027–06010 14 – 29 97607–04112 7 – 10
53

1DV2 (1K1DV450E1) T115SEC Vega Force

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1DV2 (1K1DV450E1) T115SEC Vega Force

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1DV2 (1K1DV450E1) T115SEC Vega Force

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T115SEC (1DV2) PHILIPPINES

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code

2 90116–06804 BOLT, STUD 2

3 90153–06803 SCREW, HEXAGON 1

5 5D9–E1185–00 COVER, CYLINDER HEAD SIDE 3 1

7 95027–06020 BOLT, FLANGE 2

8 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2

10 90201–08609 WASHER, PLATE 2

12 90176–08805 NUT, CROWN 4

13 94700–00868 PLUG, SPARK (NGK C6HSA) 1

14 5D9–E1181–00 GASKET, CYLINDER HEAD 1 1

15 91810–14809 PIN, DOWEL 2

16 90105–06849 BOLT, FLANGE 2

18 5D9–E4840–00 AIR CUT VALVE ASSY 1

19 5D9–E4890–00 REED VALVE ASSY 1

23 5D9–E1351–10 GASKET, CYLINDER 1

2 5D9–E1681–00 .PIN, CRANK 1 1

4 5D9–E1651–00 .ROD, CONNECTING 1

7 90280–03017 KEY, WOODRUFF 1

8 5D9–E1631–00 PISTON (STD) 1

5D9–E1636–09 PISTON (0.50MM O/S) 1 AP

5D9–E1638–09 PISTON (1.00MM O/S) 1 AP

9 5LM–E1633–00 PIN, PISTON 1

11 5D9–E1603–00 PISTON RING SET (STD) 1

5D9–E1605–00 PISTON RING SET (0.50MM O/S) 1 AP

5D9–E1607–00 PISTON RING SET (1.00MM O/S) 1 AP

2 5D9–E2121–10 VALVE, EXHAUST 1

3 5ER–E2119–00 SEAL, VALVE STEM 2

4 5D9–12113–00 SPRING, VALVE INNER 1

5 15C–E2113–00 SPRING, VALVE INNER 1

6 3S0–E2118–00 COTTER, VALVE 4

7 5TN–12117–00 RETAINER, VALVE SPRING 2

8 5TN–E2126–00 SEAT, VALVE SPRING 2 2

9 5D9–E2151–00 ARM, VALVE ROCKER 2

10 3C1–12159–01 SCREW, VALVE ADJUSTING 2

12 4ST–E2156–00 SHAFT, ROCKER 2 2

31B–E2170–10 CAMSHAFT ASSY 1 1 UR

5 5LW–E2176–00 SPROCKET, CAM CHAIN 1

6 90201–08326 WASHER, PLATE 1

7 95817–08016 BOLT, FLANGE 1

9 5D9–E2231–00 GUIDE, STOPPER 1 1

10 5D9–E2241–00 GUIDE, STOPPER 2 1

12 5D9–E2210–00 TENSIONER ASSY, CAM CHAIN 1

13 5D9–E2213–10 GASKET, TENSIONER CASE 1

2 90110–05801 BOLT, HEXAGON SOCKET HEAD 2

3 90340–12808 PLUG, STRAIGHT SCREW 1

5 4ST–E3411–00 STRAINER, OIL 1

6 1S7–E3440–00 ELEMENT ASSY, OIL CLEANER 1

7 5D9–E3324–00 GEAR, PUMP DRIVE 1

8 31B–E3447–00 COVER, OIL ELEMENT 1

9 9502L–06020 BOLT, FLANGE 2

10 9502L–06100 BOLT, FLANGE 1

12 31B–E5499–00 PROTECTOR, COVER 1

13 92017–06010 BOLT, BUTTON HEAD 1