AUTONOMOUS MAINTENANCE MASTER SCHEDULE

2006 2007
DESCRIPTION PIC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

STEP FUGUAI DETECTION PLAN

All group
ACTUAL

INITIAL CLEANING & CHECKING PLAN

1 All group
ACTUAL
AUDIT
STEP 1 AUDIT PLAN
COMMITTEE ACTUAL

STEP 2 TRAINING MODULE PREPARATION COMMITTEE

STEP PLAN
STEP 2 TRAINING AII GROUP ACTUAL
STEP 2 START PLAN
All group
2 ACTUAL
STEP 2 AUDIT AUDIT PLAN
COMMITTEE ACTUAL

STEP 3 TRAINING MODULE PREPARATION COMMITTEE

STEP PLAN

STEP 3 TRAINING AII GROUP ACTUAL

STEP 3 START PLAN

All group
3 ACTUAL
AUDIT
STEP 3 AUDIT PLAN
COMMITTEE ACTUAL

COMMITTEE
STEP STEP 4 TRAINING MODULE PREPARATION PLAN

STEP 4 TRAINING AII GROUP ACTUAL

STEP 4 START PLAN

4 All group
ACTUAL
AUDIT
STEP 4 AUDIT PLAN
COMMITTEE ACTUAL

COMMITTEE
STEP STEP 5 TRAINING MODULE PREPARATION PLAN

STEP 5 TRAINING AII GROUP ACTUAL

STEP 5 START PLAN

5 All group
ACTUAL
AUDIT
STEP 5 AUDIT PLAN
COMMITTEE ACTUAL

COMMITTEE
STEP STEP 6 TRAINING MODULE PREPARATION PLAN

STEP 6 TRAINING AII GROUP ACTUAL

STEP 6 START PLAN

All group
6 ACTUAL
AUDIT
STEP 6 AUDIT PLAN
COMMITTEE ACTUAL

COMMITTEE
STEP STEP 7 TRAINING MODULE PREPARATION PLAN

STEP 7 TRAINING AII GROUP ACTUAL

STEP 7 START PLAN

All group
7 ACTUAL
AUDIT
STEP 7 AUDIT PLAN
COMMITTEE ACTUAL
1st group (audited pass) 2nd group 3rd group
Committee has selected five group's as a step 2 model line. 1. Anggun bergaya 1. Machine 1 1. Machine 5,6,8 Prepared by Checked by Approved by
They will be given training and guidance to do am step 2 and continuous with other's step 2. Machine 12 2. Machine 10 2. Main line
group name :- 3. Spray booth D block C 3, Secondary Process Assy Line 3. Kimikomi
4. Nawhy2 4. Pu Forming 4. Blow moulding
* Group proceed to step 3 * Will be audit on 25.01.2007
 Page 2 of 2 pages

AUTONOMOUS MAINTENANCE MASTER SCHEDULE

2006 2007
DESCRIPTION PIC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

Autonomous Maintenance Awareness All Group PLAN

Training Step 2 (Internal) Members ACT
Autonomous Maintenance Awareness All Group PLAN
Training Step 3 (External - HQ) Members ACT
Autonomous Maintenance Awareness All Group PLAN
Training Step 3 (Internal) Members ACT
Autonomous Maintenance Awareness All Group PLAN
Training Step 4 (Internal) Members ACT
Safety, Health & Environment All Group PLAN
Awareness Training Members ACT
All Group PLAN
How to read MSD/CSDS (EMS)
Members ACT
Supt / PLAN
Report Writing Skills
S'visor ACT
Clerk / PLAN
Report and Filing System
Officer ACT
All Group PLAN
Microsoft Excel Training for Operator
Members ACT
Microsoft Power Point Training for All Group PLAN
Operator Members ACT
All Group PLAN
Forklift Training (Male only)
Members ACT
S'visor / PLAN
Single Cell Work Station Training
Leader ACT
S'visor / PLAN
Motivation and Teambuilding
Leader ACT
Supt / PLAN
Effective English Communication
S'visor ACT
Plastic Injection Moulding All Tech PLAN
Troubleshooting Members ACT
Basic Method of Mould Maintenance All Tech PLAN
Training Members ACT
Root Cause and Analysis Awareness All Tech PLAN
Training Members ACT
Visit To DRB-Hicom Subsidiaries or AM Leader PLAN
other Company (Bechmark) / TPM Staft ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT

Group Name is:-

Committee has selected four group's as a step 2 model line. Legends: Prepared by Checked by Approved by
from Injection Molding, Painting Line, SPM and Secondary Process. Plan Audit Plan
They will be given training and guidance to do AM Step 2 and continuous with other's step Actual Audit Actual
Delay Schedule External Auditor
 GROUP HALF YEARLY PLAN AUTONOMOUS MAINTENANCE ACTIVITIES
YEAR 2007
DESCRIPTION PIC JANUARY FEBRUARY MARCH APRIL MAY JUNE JULY
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
Autonomous Maintenance Awareness All PLAN DONE ON 2006
Training (External) Members ACT
Autonomous Maintenance Awareness All PLAN DONE ON 2006
Training for Step 2 (Internal) Members ACT
Autonomous Maintenance Awareness All PLAN
Training for Step 3 (Internal) Members ACT
Autonomous Maintenance Awareness All PLAN
Training for Step 4 (Internal) Members ACT
Safety, Health & Environment All PLAN DONE ON 2006
Awareness Training Members ACT
All PLAN
Report Writing Skills Step 3
Members ACT
All PLAN
Report and Filing System
Members ACT
Microsoft Excel Training (Up Dateting All PLAN
Report) Members ACT
All PLAN
Motivation and Teambuilding
Members ACT
Root Cause & Analysis Awareness All PLAN
Training Step 3 Members ACT
Visit to DRB Subsidiaries or other All PLAN DEPEND ON COMPANY APPROVAL (TBC)
company (benchmark) Members ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT

LEGENDS: Prepared by Checked by Approved by

PLAN
ACTUAL
 AM GROUP LEADER
ZAMZURI B. ISMAIL
930005
SUPERVISOR (012-6542724)

AM ASSISTANT LEADER
ZAMZUHAILA BT ABD HAMED
203007
OPERATOR

AM MEMBER AM MEMBER AM MEMBER

ARI ARIANDAR MOHD KHAIRULNIZAM USMAN
204073 202048 CONTRACT WORKER
OPERATOR MOULD SETTER OPERATOR
ZAMZURI B. ISMAIL ZAMZUHAILA BT. ABD HAMED ARI ARIANDAR MOHD KHAIRULNIZAM HALIDI USMAN
930005 203007 204073 202048 APMSB
SUPERVISOR OPERATOR OPERATOR MOULD SETTER OPERATOR
 COOLING
WATER
FROM
CHILLER

LEGEND: LEGEND:
HYDRAULIC OIL HYDRAULIC OIL

WATER IN WATER IN

WATER OUT WATER OUT

LEGEND: LEGEND:
HYDRAULIC OIL HYDRAULIC OIL

WATER IN WATER IN

WATER OUT WATER OUT

 Mould Storage

E B ARI ARIANDAR
204073
OPERATOR

MOHD KHAIRULNIZAM HALIDI

202048
MOULD SETTER
QC Table

ZAMZURI B. ISMAIL
930005
SUPERVISOR

D C
G

Working

Robot
F Table A
Robot
ZAMZUHAILA BT. ABD HAMED USMAN
203007 APMSB
OPERATOR OPERATOR
 ATTENDANCE RECORDS FOR AM ACTIVITIES
DATE MONTH OF :
NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Checked by

DATE MONTH OF :
NAME 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Checked by

LEGENDS:
ATTEND NEED SIGNATURE
ABSENT ABS
MEDICAL LEAVE M/C
ANNUAL LEAVE A/L
NIGHT SHIFT N/S
MEETING/TRAINING
 WANTED ITEMS LIST AT WORK AREA
YEAR 2006
NO ITEMS QTY AREA REMARKS
MAY JUN JUL AUG SEP OCT NOV DEC

VERIFIED BY
AM ACTIVITY SCHEDULE MONTH:
ITEMS DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

PLAN

ACT

Prepared by Approved by
 MONTHLY FUGUAI DETECTION AND RESTORATION GRAPH FOR 200
GROUP NAME :

ACCUMULATIVE QUANTITY
QUANTITY

0 100
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED
FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES FUD RES
WEEK 1
WEEK 2
WEEK 3
WEEK 4
WEEK 5
TOTAL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
 AM DAILY CLEANING TIME MONITORING
MONTH :
Minute / manhours

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Date
 AM MONTHLY CLEANING TIME MONITORING FOR THE YEAR OF 200 ~200
MINUTES/MANHOUR

MONTH
 AM CHECK LIST DURING CLEANING
MACHINE: DATE:
STATUS 5`S
AREA ITEM PG PTG MLM REMARK
OK NG OK NG OK NG
TIADA WESTAGE
TIADA MATERIAL TERABUR DI MESIN & LANTAI
TIADA BAG LEBIHAN MATERIAL
TIADA SAMPAH ATAS LANTAI
TIADA BARANGAN ATAS FLATFORM MESIN
A SOP MATERIAL & PARAMETER TRESUSUN
KEADAAN KIPAS YANG BERSIH
TIADA PAIP AIR & JIG ROBOT (TAK SIMPAN )
HOPER BERFUNGSI
TIADA MATERIAL LEAKING DI NOZZLE
KEADAAN MESIN BERSIH DARI KESAN MINYAK & KOTORAN
TIADA MATERIAL TERABUR DI MESIN & LANTAI
TIADA SAMPAH ATAS LANTAI
B TIADA HYDROLIK HOSE LEAKING
TIADA KESAN MINYAK GREASE
VALVE DALAM KEADAAN YANG BAIK
TIADA COIL SCREW YANG TERKELUAR
ROBOT DALAM KEADAAN YANG BAIK
C TIADA BUNYI YANG LUAR BIASA
PERGERAKAN ROBOT SEPERTI DISETKAN
SOKET HOT RUNNER BERFUNGSI
TIADA COIL SCREW YANG TREKELUAR
EJECTOR SENSOR DALAM KEADAAN YANG BAIK
D
TIADA MINYAK & AIR BAWAH MESIN
TIADA PART BAWAH MESIN
TIADA SAMPAH ATAS LANTAI
TIADA MINYAK HYDROLIK MELELEH
E NIPPLE AIR DALAM KEADAAN YANG BAIK ( TIADA LEKING )
HOT WATER CONTROLER BERFUNGSI
TIADA AIR ATAS LANTAI
BUTTON MESIN BERFUNGSI
MEJA KERJA DALAM KEADAAN BAIK
TIADA PART BAWAH MEJA KERJA
TIADA RUNNER DAN LEBIHAN MATERIAL DI LANTAI
F
POLLY BOX & CARTON TERSUSUN RAPI
SOP DITEMPATNYA
TIADA SAMPAH DI LANTAI
PINTU MESIN BERSIH
POLLY BOX & CARTON TERSUSUN RAPI DITEMPATNYA.
TIADA SAMPAH ATAS LANTAI
G
TIADA AIR DI LANTAI
MESIN DALAM KEADAAN BERSIH

TOP VIEW
E B
D C
G

F A
 AM CHECK LIST DURING CLEANING
MACHINE: DATE:
STATUS 5`S
AREA ITEMS PG PTG MLM REMARKS
OK NG OK NG OK NG
 AM FUGUAI DETECTION CHECK SHEET
GROUP NAME : DATE :

AREA A B C D E F G TOTAL

NO TAG BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED

PROBLEM FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE

GRAND TOTAL
TOP VIEW
E B Prepared by Checked by Confirmed by Received by
D Group PIC Mentor HOD TPM Office
C
G

PERHATIAN :- F A
** SERAHKAN FUGUAI CHECK SHEET YANG SUDAH DIPENUHKAN KEPADA TPM OFFICE SETIAP KHAMIS SEBELUM PUKUL 12 00 TENGAHARI ( TARGET 40 FUGUAI SETIAP MINGGU )
 MONTHLY FUGUAI DETECTION AND RESTORATION BY AREA
GROUP : _______________________ MONTH OF : ____________
QUANTITY FUGUAI

0
AREA H
FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE
BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED

WEEK 1

WEEK 2

WEEK 3

WEEK 4

WEEK 5
Legends: FOUND RESTORE
BLUE FUGUAI RED FUGUAI BLUE FUGUAI RED FUGUAI
 MONTHLY FUGUAI DETECTION AND RESTORATION BY PROBLEM
GROUP : _______________________ MONTH OF : ____________
QUANTITY FUGUAI
PROBLEM

FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE
BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED

WEEK 1

WEEK 2

WEEK 3

WEEK 4

WEEK 5

TOTAL
Legends: FOUND RESTORE
BLUE FUGUAI RED FUGUAI BLUE FUGUAI RED FUGUAI
 AM OUTSTANDING SCHEDULE FOR RED TAG
PERSON DATE EXPECTED JOB REQUEST
AREA ITEMS REMARKS VERIFIED BY
INCHARGE ISSUED COMPLETE NO
 PARETO WEEKLY FUGUAI DETECTION & RESTORATION SUMMARY BY PROBLEM
WEEK :
100 %
QUANTITY

PROBLEM

FOUND

CUMULATIVE
FOUND
PERCENTAGE
FOUND
CUMULATIVE
PERCENTAGE
 PARETO WEEKLY FUGUAI DETECTION & RESTORATION SUMMARY BY AREA
WEEK :
100 %
QUANTITY

AREA

FOUND

CUMULATIVE
FOUND
PERCENTAGE
FOUND
CUMULATIVE
PERCENTAGE
 MACHINE DAILY OEE MONITORING
MONTH OF :

100

90

80

70

60
MACHINE %

50

40

30

20

10

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AVAILABILITY
RATE
PERFORMANCE
RATE
QUALITY RATE
OEE %
 MACHINE MONTHLY OEE MONITORING
MONTH OF :
100

90

80

70

60
MACHINE %

50

40

30

20

10

MONTH

AVAILABILITY RATE

PERFORMANCE RATE

QUALITY RATE

OEE % 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
 DAILY MACHINE DOWN TIME MONITORING
MACHINE : ___________ MONTH OF : _______________
MINUTE

Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Machine
Downtime
 MONTHLY MACHINE DOWN TIME MONITORING
MACHINE : ___________ YEAR OF : _______________
MINUTE

Month JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
 Machine
Downtime
 SUMMARY OF FUGUAI CHECK SHEET
GROUP: BLUE TAG MONTH:
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 TOTAL
NO PROBLEM
FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE
 SUMMARY OF FUGUAI CHECK SHEET
GROUP: RED TAG MONTH:
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 TOTAL
NO PROBLEM
FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE
 FISHBONE DIAGRAM

METHOD MAN

MATERIAL MACHINE
 AM WHY-WHY ANALYSIS FORM
Date : Group Name :
Machine / Area : Department :
Person Incharge : Gemba Date :
What Problem :

WHY? WHY? WHY? WHY? WHY? HOW?

COMMENT :
 ACTION PLAN (COUNTERMEASURE)
PERSON
NO DESCRIPTION
INCHARGE W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT
PLAN
ACT

Prepared by Checked by Confirmed by

 AM KAIZEN REPORT SHEET
TITLE Reg.No.
Issue Date
Dept
Area

Project Members :

CLASSIFICATION Prepared by Checked by

5S
Housekeping M/C Safety Storage Tools/Jigs
TPM P.Office

Material Method System Machine Date: Date

( Tick where applicable )

PROBLEM

COUNTERMEASURE

ILLUSTRATION
BEFORE AFTER

TPM Promotion Office

HTS/TPM/008-Rev 0
TPM Promotion Office
HTS/TPM/008-Rev 0
 A MEMBER OF :

ONE POINT LESSON DRB-HICOM

DISEDIAKAN DIPERIKSA DILULUSKAN

TARIKH KETUA AM EXECUTIVE HOD
TAJUK
MC/AREA

SEBELUM PEMBETULAN

KOMEN

SELEPAS

KESIMPULAN
PEMBELAJARA

TARIKH PEMBELAJARAN

PENGAJAR
N

JUMLAH PEKERJA

TAHAP KEFAHAMAN

Legends :
Cermerlang 100% Sederhana 50%
Baik 80% Lemah 25%
 ONE POINT LESSON ATTENDANCE RECORD
DISEDIAKAN DIPERIKSA DILULUSKAN
TARIKH KETUA AM EXECUTIVE HOD
TAJUK
MC/AREA

NO NAME ID NO SIGNATURE
 A MEMBER OF :

ONE POINT LESSON DRB-HICOM

PERATURAN DISEDIAKAN DIPERIKSA DILULUSKAN

TARIKH KETUA AM EXECUTIVE HOD
TAJUK KESELAMATAN
DALAM AM AKTIVITI. MC/AREA

PERKARA:

1). SEBELUM MENJALANKAN TUGAS, PASTIKAN MESIN DIBERHENTIKAN

MENGIKUT PERATURAN.

2). TUTUPKAN 'MAIN SWITCH' PADA MESIN SEBELUM KERJA-KERJA PEMBERSIHAN

DIJALANKAN UNTUK MENGGELAKKAN KEMALANGAN.

3). JAUHKAN SEGALA BARANGAN SEPERTI 'TROLLEY/POLYBOXES'.

4). KENALPASTI KAWASAN YANG MERBAHAYA PADA MESIN.

5). TUTUPKAN SEMUA 'VALVE' SEPERTI AIR, HYDRAULIC, ANGIN DAN MINYAK
SEBELUM MEMBUAT PENUKARAN.

6). JAUHKAN SEGALA BARANGAN SEPERTI 'TROLLEY/POLYBOXES'.

7). SILA GUNA 'SAFETY HELMET, SAFETY SHOE' DAN SARUNG TANGAN.

8). GUNAKAN ALAT YANG SESUAI SERTA PENGGAWASAN YANG BETUL SEMASA
MENJALANKAN TUGAS.

9). GUNAKAN BAHAN YANG BETUL UNTUK MEMCUCI MESIN.

10). SILA GUNAKAN TANGGA SEMASA MEMBUAT KERJA-KERJA DITEMPAT TINGGI.

11). SILA PASANGKAN KEMBALI MESIN KEPADA KEADAAN ASAL SETELAH AKTIVITI
PEMBERSIHAN SELESAI.
PEMBELAJARAN

TARIKH PEMBELAJARAN

PENGAJAR

JUMLAH PEKERJA

TAHAP KEFAHAMAN

Legend :
Cermerlang 100% Sederhana 50%
Baik 80% Lemah 25%
 ONE POINT LESSON ATTENDANCE RECORD
DISEDIAKAN DIPERIKSA DILULUSKAN
TARIKH KETUA AM EXECUTIVE HOD
TAJUK
MC/AREA

NO NAME ID NO SIGNATURE
 A MEMBER OF :

ONE POINT LESSON DRB-HICOM

PERATURAN SEMASA DISEDIAKAN DIPERIKSA DILULUSKAN

TARIKH KETUA AM EXECUTIVE HOD
TAJUK MEMBUAT
PEMBERSIHAN MC/AREA

PANDANGAN ATAS PADA MESIN

Pandangan Pandangan Kiri

Atas
E
Pandangan Pandangan
Belakang Depan

D C
G B

F A
Pandangan Kanan

AREA PERATURAN PERALATAN

A
B
C
D
E
F
G
PEMBELAJARAN

TARIKH PEMBELAJARAN

PENGAJAR

JUMLAH PEKERJA

TAHAP KEFAHAMAN

Legends :
Cermerlang 100% Sederhana 50%
Baik 80% Lemah 25%
 ONE POINT LESSON ATTENDANCE RECORD
DISEDIAKAN DIPERIKSA DILULUSKAN
TARIKH KETUA AM EXECUTIVE HOD
TAJUK
MC/AREA

NO NAME ID NO SIGNATURE
 Register No: No of Issue:
Leader:
TPM Date Issued:
Minute of Meeting TPM Approved AM Approved Checked by Prepared by

Time: Place: Date:

No Items Subject/Countermeasure Date Line PIC

TPM Comment: Group Leader Comment:

Next Theme: Schedule Next Meeting:

 FUGUAI DETECTION & RESTORATION FOR THE YEAR OF 200
GROUP NAME : _____________________

ACCUMULATIVE QUANTITY
QUANTITY

0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED BLUE RED
FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE FOUND RESTORE

WEEK 1

WEEK 2

WEEK 3

WEEK 4

WEEK 5

TOTAL

ACCM.
 AUTONOMOUS MAINTENANCE CHECK SHEET
6,a 6,g
7.a

6,f

1.b
1.a

3,d
6.e TOP VIEW
MACHINE NO:________ _______ E B
D C
3,b G

3,a F A
GROUP NAME:_____________ __
3,e
6,c 1.f 1.c
H
H
2.d/2.h
6,d L 1.e
MONTH:_____ _________ L 6.a/6.b 2.e/2.i
1.d

DATE
ITEM DESCRIPTION METHOD CHECK POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

HOPPER DRYER
1.a a) TEMP vs. SETTING VISUAL OK/NG
1.b b) BLOWER MOTOR CONDITION HEARING ABNORMAL NOISE
AUTO CLAMP
1.c a) HYD PRESSURE VISUAL 25 Mpa
1.d b) AIR PRESSURE VISUAL 4 Bar
1.e c) HYD OIL LEVEL VISUAL H/M/L
1.f BARREL TEMPERATURE Vs SETTING VISUAL OK/NG
1.g HABUK MATERIAL VISUAL OK/NG
1.h MINYAK GREASE MELELEH VISUAL OK/NG
2.a HYD HOSE LEAKING VISUAL OK/NG
2.b HYD HOSE DAMAGE VISUAL OK/NG
2.c PUMP MOTOR CONDITION VISUAL LEAKAGE OK/NG
HEARING ABNORMAL NOISE
2.d COOLING WATER PRESSURE (IN) VISUAL 3-5 BAR
2.e COOLING WATER PRESSURE (OUT) VISUAL >1 BAR
2.f COOLING WATER TEMP (IN) VISUAL 24-23'C
2.g COOLING WATER TEMP (OUT) VISUAL > 30'C
2.h CHILLED WATER PRESSURE (IN) VISUAL 3-5 BAR
2.I CHILLED WATER PRESSURE (OUT) VISUAL > 2 BAR
2.j CHILLED WATER TEMP (IN) VISUAL 24-28'C
2.k CHILLED WATER TEMP( OUT ) VISUAL < 30`C
2.L HABUK MATERIAL TERABUR VISUAL OK/NG
2.m MINYAK GREASE MELELEH VISUAL OK/NG
3a CLAMP CYLINDER WORKING VISUAL OK/NG
3.b HYD OIL LEAKING VISUAL OK/NG
3.c ABNORMAL NOISE
AIR HOSE LEAKING HEARING
( HISSING)
3.d SCREW HOLE IN GOOD CONDITION VISUAL OK/NG
3.e HYD OIL PRESSURE VISUAL 100-150KG/CM
3.f NO PART UNDER THE MACHINE VISUAL OK/NG
3.g WATER NIPPLE IN GOOD CONDITION VISUAL OK/NG
4.a SCREW HOLE IN GOOD CONDITION VISUAL OK/NG
4.b WATER NIPPLE IN GOON CONDITION VISUAL OK/NG
4.c AIR BAWAH MESIN VISUAL OK/NG
OIL LEAKAGE
5.a a) HYD HOSE VISUAL OK/NG
5.b b) VALVE VISUAL OK/NG
5.c c) CYLINDER & PIPING VISUAL OK/NG
FRL (AIR REGULATOR)
5.a a) AIR PRESSURE VISUAL 6 ~ 8 BAR
5.b b) AIR FILTER VISUAL DRAIN WATER
5.c c) OIL LUBRICATOR LEVEL VISUAL H/M/L
5.d WATER VALVE CONDITION VISUAL OK/NG
5.e AIR ATAS LANTAI VISUAL OK/NG
FRL (AIR REGULATOR)
6.a a) AIR PRESSURE VISUAL 6 BAR
6.b b) AIR FILTER VISUAL DRAIN WATER
6.c c) OIL LUBRICATOR LEVEL VISUAL H/M/L
6.d HYD OIL LEVEL VISUAL H/M/L
6.e CONTROLLER BUTTON VISUAL OK/NG
ROBOT CONDITION
6.f a) AIR HOSE LEAKAGE HEARING HISSING NOISE
6.g b) ARM MOTION HEARING ABNORMAL NOISE
6.h c) LIMIT SWITCH INDICATOR LIGHT VISUAL OK/NG
6.I FLASHING BAWAH MEJA KERJA VISUAL OK/NG
7.a INDICATOR LIGHT VISUAL OK/NG
DAMAGE TO MACHINE VISUAL OK/NG
HOUSEKEEPING VISUAL OK/NG
(ALL MACHINE SURFACE FREE FROM VISUAL OK/NG
DUST AND OIL.)

TIME TAKEN

NOT GOOD (NG) PREPARED BY :

GROUP P.I.C

OK CHECKED BY

GROUP LEADER

CONFIRMED BY
MENTOR
 STOCK CARD FOR CONTROL ITEM

DEPARTMENT

PART NAME

PART NUMBER

TARGET DAILY USAGE

MINIMUM STOCK : Qty MAXIMUM STOCK : Qty

( REORDER )
DATE IN OUT BAL SIGN DATE IN OUT BAL SIGN

STOCK CARD FOR CONTROL ITEM

DEPARTMENT

PART NAME

PART NUMBER

TARGET DAILY USAGE

MINIMUM STOCK : Qty MAXIMUM STOCK : Qty

( REORDER )
DATE IN OUT BAL SIGN DATE IN OUT BAL SIGN
 CONTROL ITEMS FOR TOOL AT WORK AREA
DATE
NO DESCRIPTION QTY IN OUT NAME SIGN
TAKE RETURN

CONTROL ITEMS FOR TOOL AT WORK AREA

DATE
NO DESCRIPTION QTY IN OUT NAME SIGN
TAKE RETURN
 AM KAIZEN SUMMARY
COMPLETED
NO ITEMS ISSUE DATE VERIFIED BY REMARKS
DATE
 REF. NO : VF- PREPARED BY CHECKED BY APPROVED BY

REV. NO : 2

SOP QC
AGREED BY
PRODUCTION

PROCESS PEMBERSIHAN CUSTOMER PART NAME

COLOUR MODEL PART NO

OBJECTIVE KAWASAN SEMPIT & TERSOROK

KEKERAPAN PEMBERSIHAN
KAWASAN:
INJECTION MOTOR KAWASAN B 1X / SEBULAN
ALATAN UNTUK MEMCUCI
1). KAIN RAG / MOP
2). SABUN (CHEMICAL WANI)
PERHATIAN
BERHENTIKAN MESIN SEBELUM
PEMBERSIHAN
CARA - CARA
- GUNAKAN MOTOR PENYEDUT UNTUK
MENYEDUT AIR.
- PASTIKAN AIR TERSEBUT DIBUANG DI
KAWASAN SCHEDULE WASTE

ATTENTION : IF ANY OUT OF DESCRIPTION FOUND, OPERATOR MUST STOP THE PROCESS AND CALL THE SUPERIOR AND QC.
PERHATIAN : JIKA BERLAKU KELAINAN, OPERATOR MESTI BERHENTIKAN PROSES DAN BERITAHU PADA PENYELIA DAN QC.
HICOM TECK SEE MFG (M) SDN. BHD. HTS / QC / 002
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
JABATAN : NAMA KUMPULAN : HARI: BULAN: SEPTEMBER TAHUN: 2006

INJECTION MOULDING MAINTENANCE PRODUCTION

KAWASAN : NAMA MESIN : DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN

(EXECUTIVE) (SUPERINTENDENT) (EXECUTIVE) (SUPERINTENDENT)

GAMBARAJAH :
CIRI KESELAMATAN

1. TUTUPKAN SELECT SWITCH UNTUK KERJA-KERJA

PEMBERSIHAN MESIN DAN CONTROL BOX

2. TUTUPKAN VALVE ANGIN UNTUK MENGISI MINYAK KEDALAM

FRL

3. TUTUPKAN VALVE AIR SEMASA MEMBUAT PENUKARAN

MOULD PADA MESIN.

4. GUNA TANGGA DAN SAFETY BELT SEMASA MEMBUAT

KERJA-KERJA DI TEMPAT TINGGI.

CATATAN :
JIKA BERLAKU SEBARANG KEADAAN YANG LUAR
E BIASA SEGERA HUBUNGI SUPERINTENDENT DAN
PIHAK MAINTENANCE YANG BERTUGAS.

KAWASAN CARA-CARA STANDARD TEMPOH ULANGAN

BIL PERKARA PEMERIKSAAN MASA DIAMBIL
PEMERIKSAAN PEMERIKSAAN PEMERIKSAAN HARIAN 1 MINGGU 2 MINGGU BULAN

1 G INDICATOR LIGHT VISUAL OK / NG

2 F FLASHING UNDER TABLE VISUAL OK / NG
3 A/B/C/D/G DAMAGE TO MACHINE VISUAL OK / NG
PEMBERSIHAN

4 - ALL MACHINE SURFACE VISUAL OK / NG

5 - FREE FROM DUST & OIL OK / NG
6 E WATER LEAKING VISUAL OK / NG
7 A/B HABUK METARIAL VISUAL OK / NG
8 C/D/E MINYAK GREASE MELELEH VISUAL OK / NG
9 C/D PART DALAM MACHINE VISUAL OK / NG

1 GREASE LEVEL VISUAL OK / NG

2 HYDRAULIC PRESSURE VISUAL 100-150 KG/GM
3 AIR PRESSURE VISUAL 6-8 BAR
PELINCIRAN

4 HYDRAULIC OIL LEVEL VISUAL H/M/L

5 CHILLER WATER PRESS VISUAL 3-5 BAR
6 CLAMP CYLINDER VISUAL OK / NG
7 ARM MOTION HEARING ABNORMAL NOISE

8 COLLING WATER PRESS VISUAL 3-5 BAR

1 A TEMP VS SETTING VISUAL OK / NG

2 F HYDRAULIC PRESSURE VISUAL 25 MPA
3 E/F AIR PRESSURE VISUAL 4 BAR
PEMERIKSAAN

4 A BARREL TEMPERATURE VISUAL OK / NG

5 F HYDRAULIC OIL LEVEL VISUAL H/M/L
6 F OIL LUBRICATOR LEVEL VISUAL H/M/L
7 E VALVE VISUAL OK / NG
8 E OIL GREASE LEVEL VISUAL H/M/L
9 E/F AIR FILTER VISUAL OK / NG
10 F CONTROLLER BUTTON VISUAL OK / NG

JUMLAH MASA : Min.

BIL. MAINTENANCE PRODUCTION
TARIKH PERKARA YANG DIPERBAHARUI
SEMAKKAN DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
JABATAN : NAMA KUMPULAN : HARI: BULAN: TAHUN:

MAINTENANCE PRODUCTION
KAWASAN : NAMA MESIN : DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
(EXECUTIVE) (SUPERINTENDENT) (EXECUTIVE) (SUPERINTENDENT)

GAMBARAJAH :
CIRI KESELAMATAN

1. TUTUPKAN SELECT SWITCH UNTUK KERJA-KERJA

PEMBERSIHAN MESIN DAN CONTROL BOX

2. TUTUPKAN VALVE ANGIN UNTUK MENGISI MINYAK KEDALAM

FRL

3. TUTUPKAN VALVE AIR SEMASA MEMBUAT PENUKARAN

MOULD PADA MESIN.

4. GUNA TANGGA DAN SAFETY BELT SEMASA MEMBUAT

KERJA-KERJA DI TEMPAT TINGGI.

CATATAN :
JIKA BERLAKU SEBARANG KEADAAN YANG LUAR
BIASA SEGERA HUBUNGI SUPERINTENDENT DAN
PIHAK MAINTENANCE YANG BERTUGAS.

KAWASAN CARA-CARA STANDARD TEMPOH ULANGAN

BIL PERKARA PEMERIKSAAN MASA DIAMBIL
PEMERIKSAAN PEMERIKSAAN PEMERIKSAAN HARIAN 1 MINGGU 2 MINGGU BULAN
1
2
3
PEMBERSIHAN

4
5
6
7
8
9

1
2
3
PELINCIRAN

4
5
6
7
8

1
2
3
PEMERIKSAAN

4
5
6
7
8
9
10

JUMLAH MASA : Min.

BIL. SEMAKKAN MAINTENANCE PRODUCTION
TARIKH PERKARA YANG DIPERBAHARUI
DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
JABATAN : NAMA KUMPULAN : HARI: BULAN: TAHUN:

VACUUM FORMING NAWHY2 MAINTENANCE PRODUCTION

KAWASAN : NAMA MESIN : DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN

(EXECUTIVE) (SUPERINTENDENT) (EXECUTIVE) (SUPERINTENDENT)
MESIN 13 MITAKU

GAMBARAJAH :
CIRI KESELAMATAN

1. TUTUPKAN SELECT SWITCH UNTUK KERJA-KERJA

PEMBERSIHAN MESIN DAN CONTROL BOX

2. TUTUPKAN VALVE ANGIN UNTUK MENGISI MINYAK KEDALAM

FRL

3. TUTUPKAN VALVE AIR SEMASA MEMBUAT PENUKARAN

MOULD PADA MESIN.

4. GUNA TANGGA DAN SAFETY BELT SEMASA MEMBUAT

KERJA-KERJA DI TEMPAT TINGGI.

CATATAN :
JIKA BERLAKU SEBARANG KEADAAN YANG LUAR
BIASA SEGERA HUBUNGI SUPERINTENDENT DAN
PIHAK MAINTENANCE YANG BERTUGAS.

BIL
KAWASAN
PERKARA PEMERIKSAAN
CARA-CARA STANDARD TEMPOH ULANGAN MASA DIAMBIL
PEMERIKSAAN PEMERIKSAAN PEMERIKSAAN HARIAN 1 MINGGU 2 MINGGU BULAN
1
2
3
PEMBERSIHAN

4
5
6
7
8
9

1
2
3
PELINCIRAN

4
5
6
7
8

1
2
3
PEMERIKSAAN

4
5
6
7
8
9
10

JUMLAH MASA : Min.

BIL. SEMAKKAN MAINTENANCE PRODUCTION
TARIKH PERKARA YANG DIPERBAHARUI
DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
JABATAN : NAMA KUMPULAN : HARI: BULAN: TAHUN:

VACUUM FORMING NAWHY2 MAINTENANCE PRODUCTION

KAWASAN : NAMA MESIN : DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN

(EXECUTIVE) (SUPERINTENDENT) (EXECUTIVE) (SUPERINTENDENT)
MESIN 13 MITAKU

GAMBARAJAH :
CIRI KESELAMATAN

1. TUTUPKAN SELECT SWITCH UNTUK KERJA-KERJA

PEMBERSIHAN MESIN DAN CONTROL BOX

2. TUTUPKAN VALVE ANGIN UNTUK MENGISI MINYAK KEDALAM

FRL

3. TUTUPKAN VALVE AIR SEMASA MEMBUAT PENUKARAN

MOULD PADA MESIN.

4. GUNA TANGGA DAN SAFETY BELT SEMASA MEMBUAT

KERJA-KERJA DI TEMPAT TINGGI.

CATATAN :
JIKA BERLAKU SEBARANG KEADAAN YANG LUAR
BIASA SEGERA HUBUNGI SUPERINTENDENT DAN
PIHAK MAINTENANCE YANG BERTUGAS.

BIL
KAWASAN
PERKARA PEMERIKSAAN
CARA-CARA STANDARD TEMPOH ULANGAN MASA DIAMBIL
PEMERIKSAAN PEMERIKSAAN PEMERIKSAAN HARIAN 1 MINGGU 2 MINGGU BULAN
1
2
3
PEMBERSIHAN

4
5
6
7
8
9

1
2
3
PELINCIRAN

4
5
6
7
8

1
2
3
PEMERIKSAAN

4
5
6
7
8
9
10

JUMLAH MASA : Min.

BIL. SEMAKKAN MAINTENANCE PRODUCTION
TARIKH PERKARA YANG DIPERBAHARUI
DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
JABATAN : NAMA KUMPULAN : HARI: BULAN: TAHUN:

VACUUM FORMING NAWHY2 MAINTENANCE PRODUCTION

KAWASAN : NAMA MESIN : DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN

(EXECUTIVE) (SUPERINTENDENT) (EXECUTIVE) (SUPERINTENDENT)
MESIN 13 MITAKU

GAMBARAJAH :
CIRI KESELAMATAN

1. TUTUPKAN SELECT SWITCH UNTUK KERJA-KERJA

PEMBERSIHAN MESIN DAN CONTROL BOX

2. TUTUPKAN VALVE ANGIN UNTUK MENGISI MINYAK KEDALAM

FRL

3. TUTUPKAN VALVE AIR SEMASA MEMBUAT PENUKARAN

MOULD PADA MESIN.

4. GUNA TANGGA DAN SAFETY BELT SEMASA MEMBUAT

KERJA-KERJA DI TEMPAT TINGGI.

CATATAN :
JIKA BERLAKU SEBARANG KEADAAN YANG LUAR
BIASA SEGERA HUBUNGI SUPERINTENDENT DAN
PIHAK MAINTENANCE YANG BERTUGAS.

BIL
KAWASAN
PERKARA PEMERIKSAAN
CARA-CARA STANDARD TEMPOH ULANGAN MASA DIAMBIL
PEMERIKSAAN PEMERIKSAAN PEMERIKSAAN HARIAN 1 MINGGU 2 MINGGU BULAN
1
2
3
PEMBERSIHAN

4
5
6
7
8
9

1
2
3
PELINCIRAN

4
5
6
7
8

1
2
3
PEMERIKSAAN

4
5
6
7
8
9
10

JUMLAH MASA : Min.

BIL. SEMAKKAN MAINTENANCE PRODUCTION
TARIKH PERKARA YANG DIPERBAHARUI
DIPERIKSA DILULUSKAN DIPERIKSA DILULUSKAN
 VACUUM FORMING MACHINE

Tank Pressure
A
2

3
 VACUUM FORMING MACHINE

3
4
 VACUUM FORMING MACHINE

2
 VACUUM FORMING MACHINE

5
4
REF. NO : PREPARED BY CHECKED BY APPROVED BY

REV. NO :

:
DATE :
SOP QC
AGREED BY
PRODUCTION

PROCESS CUSTOMER : PART NAME :

COLOUR : MODEL : PART NO :

OBJECTIVE :

LABEL PELINCIRAN MENGIKUT PIAWAIAN

1 KUNING
NOMBOR MENUNJUKKAN JENIS MINYAK
YANG PERLU DIISI, (SEPERTI YANG
MINYAK
TELAH DISENARAIKAN DALAM OIL LIST) 1W
1 KUNING
PUTIH
- OIL
- GREASE
BIRU - COOLANT
1 PUTIH
TEMPOH PENGISIAN:

1W D = HARIAN (DAILY)
W = MINGGUAN (WEEKLY)
M = BULANAN (MONTHLY)
1W
GREASE

Y = TAHUNAN (YEARLY)

1 BIRU
COOLANT
1W

ATTENTION : IF ANY OUT OF DISCRIPTION FOUND, OPERATOR MUST STOP THE PROCESS AND CALL THE SUPERIOR AND QC.
 JIKA BERLAKU KELAINAN, OPERATOR MESTI BERHENTIKAN PROSES DAN BERITAHU PENYELIA DAN QC
HICOM TECK SEE MFG (M) SDN. BHD. REV : 5 HTS / QC / 002

TITLE : Work Instruction Training Record.

OBJECTIVE : To ensure all employees are well trained and responsible for their own processes.

NO DATE NAME EMP. NO. DEPT DESIGNATION SIGNATURE

HICOM TECK SEE MFG (M) SDN. BHD. REV : 5 HTS / QC / 002
 1 1
1W 1W

1 1
1W 1W PEN
 Change Day Month Year
day

Person
Incharge

Next Day Month Year

change

Change Day Month Year

day

Person
Incharge

Next Day Month Year

change

PENUKARAN GREASE MENGIKUT TEMPOH YANG DITETAPKAN

 TOTAL PRODUCTIVE MAINTENANCE OIL LIST
VISCOSITY 28MM 56MM
CLR NO SPECIFICATION o
MAKER SUPPLIER APPLICATION REMARKS
(AT 40 C) DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY

10

11
YELLOW

12

13

14

15

16

17

18

19

20

21

22

23

24

25

TOTAL PRODUCTIVE MAINTENANCE GREASE LIST

VISCOSITY 28MM 56MM
CLR NO SPECIFICATION o
MAKER SUPPLIER APPLICATION REMARKS
(AT 40 C) DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY

6
WHITE

10

11

12

13

14

15

TOTAL PRODUCTIVE MAINTENANCE HYDRAULIC LIST

VISCOSITY 28MM 56MM
CLR NO SPECIFICATION o
MAKER SUPPLIER APPLICATION REMARKS
(AT 40 C) DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY DAILY WEEKLY 2 WEEK MONTHLY 2 MONTH 3 MONTH 6 MONTH YEARLY

6
BLUE

10

11

12

13

14

15
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
INJECTION MOLDING DEPARTMENT

SECTION : ______________________ GROUP NAME :

LEGENDS :-
MACHINE LAYOUT PENUKARAN MINYAK
PENAMBAHAN MINYAK
JADUAL PEMERIKSAAN DAN PELINCIRAN MINYAK PEMERIKSAAN
STANDARD MONTH :
NO ITEM AREA CHECKING
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
CHECKED BY &
SIGN
 TOTAL PRODUCTIVE MAINTENANCE STANDARD
INJECTION MOLDING DEPARTMENT

SECTION : ______________________ GROUP NAME :

LEGENDS :-
PENUKARAN MINYAK
MACHINE LAYOUT PENAMBAHAN MINYAK
JADUAL PEMERIKSAAN DAN PELINCIRAN MINYAK PEMERIKSAAN
STANDARD MONTH :
NO ITEM AREA CHECKING
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
PLAN
ACTUAL
CHECKED BY &
SIGN
MACHINE & FLUID ROUTE
LAYOUT
CHECK SHEET DURING
CLEANING
AM OUT STANDING
SCHEDULE
PARETO FROM PROBLEM
SUMMARY
AM ACTION PLAN
(COUNTERMEASURE)
WEEKLY PARETO BY AREA
WEEKLY PARETO BY
PROBLEM
SUMMARY BY AREA
FUGUAI DETECTION BY
AREA
FUGUAI DETECTION BY
PROBLEM
ORGANISATION CHART
 WANTED ITEMS LIST
AM ATTENDANCE RECORD
AM SCHEDULE ACTIVITY
YEARLY GRAPH
AM DAILY CLEANING
AM MONTHLY CLEANING
FUGUAI CHECK SHEET
DAILY OEE
MONTHLY OEE
MACHINE DOWNTIME
SUMMARY BY PROBLEM
FISH BONE CHART
AM WHY-WHY ANALYSIS
AM MASTER PLAN
KAIZEN REPORT FORM
ONE POINT LESSON
AM MINUTE OF MEETING
AM GROUP PLAN
AM GROUP PLAN