LAHORE: 109, Divine Mega-2, Airport Road, Lahore, Pakistan.

Ph: +92.42-35700461-3. Fax: +92-42-35700464, [email protected], UAN: 111-222-425, www.coppergat.com COMPANY PROFILE
PLANT & FACTORY: 1.5-Km Defence Road, Main Industrial Zone Kahna Nu, Ferozpur Road, Lahore, Pakistan.
Ph: 0300-8453621, Fax: 092-42-35270885
ISLAMABAD: Office #61, Cricket Stadium Double Road, Rawalpindi/Islamabad.
Ph: +92-3008562230, -92-31:08562231, +92-3008562245, +92-3008562246
MULTAN: 38- Lower Ground, Business city Plaza, Bosan Road Multan. Ph: +92-61-6523642
FAISAIABAD: 6-C-Z-101, 2ND Floor Al-Kuwait Plaza Main Susan Road, Madina Town Faislabad. Ph: +92-41-8733334
KARACHI: C-1, Plot#21-E, Haryani Centere, 4TH Commercial Lane, Zamzama, DHA Phase-V, Karachi.
Ph: +92-21-35360951-2-3
PESHAWAR: Flat#34,3rd Floor,khan Heights Old bara Road university Town Pehsawar. Ph: +92-3008593280
SIALKOT: Umer Centere, Office# 8, Shahab Road, Sialkot. Ph:+92-52-3240083, +92-300-8260083
KHUSHAB/JOHARABAD: Ph: +92-3008496439
QUETTA: Flat#2, First Flooor Civic, Centere, Engle Road, Quetta. Ph:081-2866122, +92-300-8381341
RAHIM YAR KHAN: 1ST Floor Cohan Plaza, Opposite Ghala Mandi, Shahi Road Rahim Yar Khan. Ph: +92-68-5883799
SAHIWAL: Super Market Opposite Govt. Commerce College, Liaqat Road Sahiwal. Ph: +92-404-222020
SARGODHA: +92-3008694445, [email protected]
UAE: Coppergat Al-Mawasim Engineering Co.LLC, Po.Box 7242, Industrial Area-2, SHARJAH U.A.E.
Ph: +971-6-5332090, +971-50-4683282, +971-55-8978220, Fax: +971-6-5332091
SOUTH AFRICA: 8-Cottonfield center Marble Hall South Africa.

COPPERGAT CABLES (PVT) LIMITED. BRITISH standard IEC

UL-AMERICAN standard
UAN: 111 - 222 - 425 PVC-XLPE-LSZH-MGT-SWA
SOFTWARE EMPOWERED BY

www.coppergat.com Compacted Shaped Technology

 An icon of trust and reliability COPPERGAT Wires & Cables is a Value Modern infrastructure at factory, purpose built buildings for production,
Based Organization (VBO). With over 2 decades of expertise in the field logistic center and laboratories are adding value to COPPERGAT’s quality
COMPANY
of wires and cables we have grown to be a trustworthy and reliable of products
PROFILE
source for quality in the building wires and power cables industry. and capacity of production to meet and exceed the expectations of our
COPPERGAT’s products are manufactured to perform their best even in customers.
the harshest of weathers. Striving for technological advancement and
excellence COPPERGAT not only has made its mark in the national Imported cable grade material is used in manufacturing because if copper
market but is also a well-known name in the SAARC region. Committed does not have 100% conductivity, cable will have less conductivity and
to innovation and originality we resolve to become a global entity. greater resistance which means increased electricity bills. This is the
reason that our growth and operational excellence has been awarded
With state of the art manufacturing plant (installation of American with strong business competencies that have served as a solid foundation
Extrusion Lines for XLPE-PVC) and stringent quality checks by for our expansion. The Company has been accredited with:
internationally acclaimed labs such as Pakistan Standards & Quality
Control Authority (PSQCA), Pakistan Council of Scientific & Industrial • ISO-9001: QUALITY MANAGEMENT SYSTEM,
Research (PCSIR),High Voltage Testing Labs of University of Engineering • ISO-14001: ENVIRONMENT MANAGEMENT SYSTEM
& Technology , Metal Industry Research & Development Center (MIRDC) • OHSAS-18001: OCCUPATIONAL HEALTH & SAFETY ADVISORY SERVICES
and American Global Standards (AGS) under all applicable standards of • CE and
IEC, BSS, UL83, ANSI, VDE & DIN we manufacture products that are • RoHS-COMPLIANT
suitable for all electrical operations and are guaranteed for life.
Vision Our manufacturing range with Comparison of Imperial
“To be one of the most progressive institutions in building wires and power cables by and Metric Sizes of cables and Current Ratings.
providing quality products to our clientele in a superior manner. We aim to establish IMPERIAL Nearest
a global corporation empowered with business role model of Sadiq & Ameen.” Stranding CONVERTED TO available Current
Formation ( mm2) metric Size in Amperes
Mission ( mm2 )

We provide the service that enables people and businesses to extend themselves so 1/.044” 0.981 1.0 13.5
they can reach new heights, fulfill their aspirations and achieve the best that’s on offer. 3/.029” 1.290 1.5 17.5
With our customer knowledge and insight, we are determined to be a truly customer 3/.036” 1.970 1.5 17.5
driven business. We are committed to delivering customer satisfaction, developing 7/.029” 2.982 2.5 24.0
business integrity, and establishing worldwide presence. 7/.036” 4.597 4.0 32.0
7/.044” 6.861 6.0 41.0
Values 7/.052” 9.591 10.0 57.0
Nationalistic-Concerned about our people and our land 7/.064” 14.528 16.0 76.0
Respect-We believe in respect for our customers, employees, 19/.052” 26.033 25.0 101.0
stakeholders and community 19/.064” 39.434 35.0 125.0
Trusting- We believe in building strong relationships with our customers 19/.072” 49.909 50.0 151.0
Reliable- We believe our customers are number one 19/.083” 66.323 70.0 192.0
Teamwork-We believe that we can achieve more by working together with teamwork 37/.072” 97.191 95.0 232.0
Accountability-We take ownership and full responsibility for our actions 37/.083” 129.156 120.0 269.0
Professional- We are passionate about giving our customers a world-class service 37/.093” 162.153 150.0 300.0
37/.103” 198.899 185.0 341.0
Product Range 61/.093” 267.333 240.0 400.0
• Building wires& cables
61/.103” 327.915 300.0 458.0
• LT /HT power cables with copper/aluminum conductors
• Armoured and un-armoured cables 91/.093” 398.809 400.0 546.0
• AAC and ACSR conductor as per WAPDA standards 91/.103” 489.185 500.0 617.0
• Flexible DC cables single & multi core 300/500 volts 127/.103” 682.709 630.0 694.0
• Flexible special cables for instrumentation & control Flexible Cables Flexible Cables Flexible Cables Flexible Cables
• Telecommunication cables
14/.0076” 0.409 0.5 03
• RG-type cables
• Flame Retardant LSZH Cables 23/.0076” 0.613 0.75 06
• Fire Retardant MGT-Mica Glass Taped Cables 40/.0076” 1.171 1.0 10
• Cables For Wind and Solar Energy 70/.0076” 2.049 1.5 16
• Customized cables
110/.0076” 3.219 2.5 25
162/.0076” 4.741 4.0 32
Current Carrying Capacity (IN AMPERES)
Table 1: Single-core copper conductor, 70°C PVC insulated, non-armored, with or without sheath
cables, Ambient air temperature: 30°C, Ambient ground temperature: 20°C, Soil thermal resistivity
(cable buried in ground): 2.5K.m/W.
Reference Method A Reference Method F
Reference Method B Reference Method C
(enclosed in conduit (n free air or on a perforated cable tray horizontal or vertical )
(enclosed in conduit (clipped direct)
In thermally insulating On wall or in trunking etc) Touching Spaced by One Cable Diameter
Wall etc)
Conductor
Cross - 2 3 or 4 2 Cables, 3 or 4 Cables, 2Cables, 3 or 4 2 Cables, 3 3 2 Cables, Single -Phase
Sectional Cables Cables, Single - 3- Phase a.c. Single
- Cables, Single - Cables, Cables, a.c. or d.c., or
Area , 3-Phase Phase Phase 3-Phase Phase 3- 3- 3 Cables, 3 -Phase a.c. Flat
Single a.c. a.c. or d.c. a.c. Flat a.c. Flat a.c. or d.c. Phase Phase
-Phase and and Flat a.c. a.c.
a.c. or Touching Touching Flat Trefoil Horizontal Vertical
d.c. or
Trefoil

mm2 A A A A A A A A A A A
1.0 11 10.5 13.5 12 15.5 14 - - - - -
1.5 14.5 13.5 17.5 15.5 20 18 - - - -
2.5 20 18 24 21 27 25 - - - - -
4 26 24 32 28 37 33 - - -
6 34 31 41 36 47 43 - - - - -
10 46 42 57 50 65 59 - - - - -
16 61 56 76 68 87 79 - - - - -
25 80 73 101 89 114 104 131 114 110 146 130
35 99 89 125 110 141 129 162 143 137 181 162
50 119 108 151 134 182 167 196 174 167 219 197
70 151 136 192 171 234 214 251 225 216 281 254
95 182 164 232 207 284 261 304 275 264 341 311
120 210 188 269 239 330 303 352 321 308 396 362
150 240 216 300 262 381 349 406 372 356 456 419
185 273 245 341 296 436 400 463 427 409 521 480
240 321 286 400 346 515 472 546 507 485 615 569
300 367 328 458 394 594 545 629 587 561 709 659
400 - - 546 467 694 634 754 689 656 852 795
500 626 533 792 723 868 789 749 982 920
- 720 611 904 826 1005 905 855 1138 1070
Table 1
Table 2: : Rating factors for ambient air Table 3: Rating factors for ambient ground US-American and British units
temperatures other than 30°C to be applied temperatures other than 20°C to be applied Conversion of usual measuring units
to the current carrying capacities for cables to the current-carrying capacities for cables (Units for cables and wires)
in free air. buried to ground. In the US the measurements are mainly used in AWG-numbers (AWG = American Wire Gauge).
The AWG-numbers conform the British B&S-numbers (B&S = Brown & Sharp)
Ambient Ground
PVC XLPE PVC XLPE AWG mm2 AWG mm2 AWG mm2 AWG mm2
Temperature Temperature
30 0.05 18 0.75 6 16 300 MCM 150
25 1.03 1.02 10 1.10 1.07
28 0.08 17 1.00 4 25 350 MCM 185
30 1.00 1.00 15 1.05 1.04
26 0.14 16 1.5 2 35 500 MCM 240
35 0.94 0.96 20 1.00 1.00 24 0.25 14 2.5 1 50 600 MCM 300
40 0.87 0.91 25 0.95 0.96 22 0.34 12 4 2/0 70 750 MCM 400
45 0.79 0.87 30 0.89 0.93 21 0.38 10 6 3/0 95 1000 MCM 500
50 0.71 0.82 35 0.84 0.89 20 0.50 8 10 4/0 120
55 0.61 0.76 40 0.77 0.85 1 CM = 1 Circ. mil. = 0,0005067 mm2 1 MCM = 1000 Circ. mils = 0,5067-mm2 Table 6
This cross reference list shows equivalent nominal values(mm2). Actual cross sections may vary.
60 0.50 0.71 45 0.71 0.80
65 - 0.65 50 0.63 0.76
70 - 0.58 55 0.55 0.71 ELECTRICAL FORMULAS
75 - 0.50 Electrical formulas for determining ampere, Kilowatt, Kilovolt – ampere and horse power.
60 0.45 0.65
80 - 0.41
65 - 0.60
85 - - DIRECT CURRENT (DC) ALTERNATING CURRENT (AC)
70 - 0.53
90 - -
75 - 0.46
95 - - SINGLE PHASE THREE PHASE
80 - 0.38 A = KW x 1000 A = KW x 1000 A = KW x 1000
Table 2 V Vx P.F. 1.73 x V x P.F.
Table 3
A = KVA x 1000 A = KVA x 1000 A = KVA x 1000
V V 1.73 x V
Rating Factor for Soil Thermal Resistivities
A = HP x 746 A = HP x 746 A = HP x 746
Table 4: Rating factors for cables buried direct in the ground or in an underground V x (%Eff.) V x (%Eff.) x P.F. 1.73 x V x (%Eff.) x P.F.
conduit system to BS EN 50086-2-4 for soil thermal resistivities other than 2.5 K.m/W
to be applied to the current-carrying capacities for Reference Method D KW = A x V KW = A x V x P.F. KW = A x V x 1.73 x P.F.
1000 1000 1000
Thermal resisvitity K.m/W 0.5 0.8 1 1.5 2 2.5 3
KVA = A x V KVA = A x V KVA = A x V x 1.73
Rating factor for buried In ducts 1.28 1.20 1.18 1.1 1.05 1 0.96 1000 1000 1000

Rating factor for direct buried 1.88 1.62 1.5 1.28 1.12 1 0.90 HP = A x V x (% Eff.) HP = A x V x (% Eff.) x P.F. HP = A x V x 1.73 x (% Eff.) x P.F.
Table 4 746 746 746
 CABLE SIZE & H.R.C. FUSE RATING FOR MOTORS
Motor Full Load HRC Fuse Cable Size
H.P. Current Rating ( Metric)

1.0 1.9 6.0 2.5 mm2

1.5 2.5 10.0 2.5 mm2
2.0 3.4 15.0 2.5 mm2
3.0 4.8 15.0 4.0 Mm2
4.0 6.4 20.0 4.0 mm2
5.0 7.8 20.0 4,0 mm2
7.5 11.6 30.0 4.0 mm2
10.0 14.4 35.0 6.0 mm2

LSZH, FR PVC & HR CABLES

12.5 17.3 50.0 6.0 mm2
15.0 21.0 30.0 6.0 mm2
20.0 28.0 35.0 10.0 mm2
25.0 35.0 50.0 16.0 mm2
30.0 41.0 50.0 16.0 mm2
40.0 55.0 60.0 25.0 mm2 300/500 V, 450/750 V & 600/1000 V
50.0 69.0 80.0 35.0 mm2
60.0 83.0 100.0 50.0 mm2 As per BS.7211, BS.7846, IEC.61034-2 & IEC.60754
70.0 97.0 100.0 70.0 mm2
80.0 110.0 125.0 70.0 mm2
90.0 123.0 125.0 70.0 mm2
100.0 136.0 150.0 70.0 mm2
125.0 171.0 200.0 95.0 mm2
150.0 200.0 250.0 120.0 mm2
175.0 231.0 300.0 150.0 mm2
200.0 263.0 350.0 185.0 mm2
250.0 - - 240 mm2
300.0 - - 300 mm2
Table 5

Latest Cables Color Codes

Number Colors to BS 5467
Colors to IEC 60502-1
of Cores (A:2008)
1 Red or Black Brown or Blue
2 Red & Black Brown & Blue
3 Red, Yellow and Blue Brown, Black and Grey
4 Red, Yellow, Blue and Black Blue, Brown, Black and Grey
5 Red, Yellow, Blue, Black Green / Yellow, Blue,
and Green / Yellow Brown, Black and Grey
WHAT
Performance and Specification Standards
Low smoke zero halogen cables are manufactured and tested to different standards.
1) Smoke Density Test- (lEC 61034)

are Halogens? 2) Testing the Content of Acidic Halogen Gases- (lEC 60754-1)
3) Testing Acidity and Conductivity for the burned halogens- (lEC 60754-2)
4) Flame Retardant Test- (lEC 60332-1)
Halogens, The symbol X is often used generically to refer to any halogen, include:
1) Astatine 1) Smoke Density Test- (!EC 61034):
2) Bromine The smoke emission of cables is measured using a room chamber by putting the cables to be tested
3) Chlorine horizontally upon alcoholic tray as a source of fire with limited amount of smoke (the number of sam-
4) Flourine ples to be determined according to the required specification), in addition to scalar lamp in one of the
5) Iodine sides of the room facing a electro-photocell to measure the density of light in the opposite wall
connected to an electric circuit and computer to record the value of observation. The level of smoke
Highly reactive: density shall be determined on the basis that before the test the density of the absorbed light shall be
1) Produce bio-accumulative and toxic chemicals considered to be 100% as there is no smoke that hampers the light to reach from the source.
2) Fire - hydrogen chloride/fluoride/ bromide/iodide
3) Water - hydrochloric/flouric/bromic/iodic acids After starting the test and result of the smoke emission due to burning cables that causes hindering the
4) toxic to environment and humans in sufficient quantities light from the emitted by the lamp from reaching the electro-photocell, then the amount of light starts
to be less gradually and according to the increment and the density of smoke, the electric photocell
Transfer rather easily among air, water, and land, and span boundaries of programs, geography, and starts to calculate the percentage of transmitted light during the test.
generations.
The duration of the test according to the specification IEC 61034 is (40 minutes),

WHY?
Use of LSZH, in addition, the minimum percentage of transmitted light required according to the international
specification is 60%.

2) Testing the Content of Acidic Halogen Gases- (lEC 50754-1):

It is required in cables of zero halogen that all insulation, inner and outer sheath materials to pass a test
to determine the percentage of halogen content within each component (lEC 60754-1). This percentage
should not exceed 0.5%. The test is conducted by burning a small sample of insulation or the covering
inside a tubular furnace at 800 oC in the presence of a source of dry and clean air. The result of burning
Materials contain halogens, such as:
process to be collected and then to be analyzed chemically in order to determine the percentage of
CPE, PVC Neoprene, FEP.
halogen, which should be no more 0.5%. This is called the direct way.
LSZH are commonly used because they are durable, resistant to fire, and relatively inexpensive.
3) Testing Acidity and Conductivity for the burned halogens- (lEC 60754-2):
The percentage of halogen could be measured indirectly through the degree acidity and conductivity.
Advantages of LSZH The percentage of acidity (which has a direct relation with halogen) should be more than 4.3% per
every one letter of the distilled water. ln this method, a sample of the insulation or the outer covering
to be burned as per the first method but with higher temperature (935 oC), the result of the burning
1) Safety: LSZH minimize the effects from smoke and harmful corrosive gases in event of combusion.
process to be collected in a distilled water, then measuring the acidity which should be no more than
2) Superior Flame Retardancy
4.3% representing a low degree of acidity.
3) Inexpensive
4) Durability When measuring the percentage of conductivity, it should be more than 1.OptS/mm.

4) Flame Retardant Test- (lEC 60332-1):

Where each sample of length of 60cm fixed vertically is exposed to a flame of
3.5Btu/h for a period according to the cable diameter, the measure for passing
the test that fire is self-extinguished when moving the flame away and that the
affected part by fire should not be more than 5 cm below the top of the upper
support. Cables that complying with this test is safe enough in case of using a
single cable ladder or any other place within this site.
Table 1 - LSOH insulated, non-sheathed, single core cables, 450/750 V Table 2 - LSOH insulated, non-sheathed, single core cables, 300/500 V
Construction: Construction:
Annealed copper conductor, class 1 solid conductor and class 2 stranded conductor, as specified below. Annealed copper conductor, class 1 solid conductor, as specified below.
LSOH insulation. LSOH insulation.
Colours for cable identification: green/yellow, blue or other colours Colours for cable identification: green/yellow, blue or other colours

Nominal Class of Radial Thickness Mean overall diameter Current Carrying Nominal Class of Radial Thickness Mean overall diameter Current Carrying
cross-sectional area conductor of insulation Capacity cross-sectional area conductor of insulation Capacity
of conductor lower limit upper limit of conductor lower limit upper limit
(mm²) (mm) (mm) (mm) (A) (mm²) (mm) (mm) (mm) (A)
1.5 1 0.7 2.6 3.3 19 0.5 1 0.6 1.9 2.4 3
1.5 2 0.7 2.7 3.4 19 0.75 1 0.6 2.1 2.6 6
2.5 1 0.8 3.2 4.0 26 1 1 0.6 2.2 2.8 10
2.5 2 0.8 3.3 4.1 26 b) Flexible copper conductor
4 1 0.8 3.6 4.6 35 Construction:
4 2 0.8 3.8 4.7 35 Annealed copper conductor, class 5 flexible conductor, as specified below.
6 1 0.8 4.1 5.2 45 LSOH insulation.
Colours for cable identification: green/yellow, blue or other colours
6 2 0.8 4.3 5.4 45
10 1 1.0 5.3 6.6 61 Nominal Class of Radial Thickness Mean overall diameter Current Carrying
10 2 1.0 5.6 7.0 61 cross-sectional area conductor of insulation Capacity
16 2 1.0 6.4 8.0 81 of conductor lower limit upper limit
25 2 1.2 8.1 10.1 106 (mm²) (mm) (mm) (mm) (A)
35 2 1.2 9.0 11.3 131 0.5 5 0.6 2.1 2.6 3
50 2 1.4 10.6 13.2 158 0.75 5 0.6 2.2 2.8 6
70 2 1.4 12.1 15.1 200 1 5 0.6 2.4 2.9 10
95 2 1.6 14.1 17.6 241
120 2 1.6 15.6 19.4 278
Table 3 - LSOH insulated, non-sheathed, single core cables, 450/750 V
Construction:
150 2 1.8 17.3 21.6 318
Annealed copper conductor, class 1 solid conductor and class 2 stranded conductor, as specified below.
185 2 2.0 19.3 24.1 362 LSOH insulation.
240 2 2.2 22.0 27.5 424 Colours for cable identification: green/yellow, blue or other colours
300 2 2.4 24.0 30.6 486 Sheath type: LSOH
400 2 2.6 27.5 34.3 558 Colour of sheath: White (other colour may be used by agreement between manufacturer and customer).
500 2 2.8 30.5 38.2 642
Nominal Class of Radial Thickness Radial Thickness Mean overall diameter Current Carrying
630 2 2.8 34.0 42.5 739
cross-sectional area conductor of insulation of sheath Capacity
1.5 5 0.7 2.8 3.5 19
of conductor lower limit upper limit
2.5 5 0.8 3.4 4.3 26
(mm²) (mm) (mm) (mm) (mm) (A)
4 5 0.8 3.9 4.9 35
1x1 1 0.7 0.8 3.9 4.8 10
6 5 0.8 4.4 5.5 45
2 0.7 0.8 4.0 4.9 19
10 5 1.0 5.7 7.1 61
1x1.5 1 0.7 0.8 4.2 5.0 26
16 5 1.0 6.7 8.4 81
2 0.7 0.8 4.3 5.2 35
25 5 1.2 8.4 10.6 106
1x2.5 1 0.7 0.8 4.6 5.5 45
35 5 1.2 9.7 12.1 131
2 0.7 0.8 4.7 5.6 61
50 5 1.4 11.5 14.4 158
1x4 1 0.7 0.8 5.0 6.0 81
70 5 1.4 13.2 16.6 200
2 0.7 0.9 5.3 6.4 106
95 5 1.6 15.1 18.8 241
1x6 1 0.7 0.9 5.7 6.8 131
120 5 1.6 16.7 20.9 278
2 0.7 0.9 5.9 7.1 158
150 5 1.8 18.6 23.3 318
1x10 2 0.7 0.9 6.7 8.1 200
185 5 2.0 20.6 25.8 362
1x16 2 0.7 0.9 7.6 9.2 241
240 5 2.2 23.5 29.4 424
1x25 2 0.9 1.0 9.4 11.4 278
1x35 2 0.9 1.1 10.6 12.8 318
Table 4 - LSOH insulated, twin, 3-core, 4-core and 5-core Table 4 - (Continued)
circular sheathed cables, 450/750 V
Construction:
Nominal Class of Radial Thickness Radial Thickness Mean overall diameter Current Carrying
Annealed copper conductor, class 1 solid conductor and class 2 stranded conductor, as
specified below.
cross-sectional area conductor of insulation of sheath Capacity
LSOH insulation. of conductor lower limit upper limit
The cores shall be twisted together. Acenter filler may be used. (mm²) (mm) (mm) (mm) (mm) (A)
Colours for cable identification: brown or blue 2 0.7 1.2 9.50 10.2 14
Sheath type: LSOH 4x1.5 1 0.7 1.2 9.50 10.6 17
Colours for core identification: 2 0.7 1.2 9.70 10.9 17
Twin: brown and blue 4x2.5 1 0.7 1.2 10.4 11.6 23
3-core: brown, black and grey
2 0.7 1.2 10.6 11.9 23
4-core: blue, brown, black and grey
5-core: green/yellow,blue, brown, black and grey 4x4 1 0.7 1.2 11.4 12.7 31
Colour of sheath: White 2 0.7 1.2 11.6 13.1 31
4x6 1 0.7 1.4 13.0 13.2 40
Nominal Class of Radial Thickness Radial Thickness Mean overall diameter Current Carrying 2 0.7 1.4 13.8 13.7 40
cross-sectional area conductor of insulation of sheath Capacity 4x10 1 0.7 1.4 15.2 15.5 54
of conductor lower limit upper limit 2 0.7 1.4 15.9 16.7 54
(mm²) (mm) (mm) (mm) (mm) (A) 4x16 2 0.7 1.4 18.0 18.8 73
2x1 1 0.7 1.2 7.9 9.50 14 4x25 2 0.9 1.6 22.7 23.2 95
2 0.7 1.2 8.1 9.70 14 4x35 2 0.9 1.6 25.4 26.0 117
2x1.5 1 0.7 1.2 8.4 10.1 19 5x1 1 0.7 1.2 9.60 10.0 13
2 0.7 1.2 8.5 10.3 19 2 0.7 1.2 10.2 10.2 13
2x2.5 1 0.7 1.2 9.1 11.0 26 5x1.5 1 0.7 1.2 10.2 10.6 17
2 0.7 1.2 9.3 11.3 26 2 0.7 1.2 10.5 10.9 17
2x4 1 0.7 1.2 10.0 12.1 35 5x2.5 1 0.7 1.2 11.2 11.6 23
2 0.7 1.2 10.3 12.4 35 2 0.7 1.2 11.5 11.9 23
2x6 1 0.7 1.2 10.9 13.2 45 5x4 1 0.7 1.4 12.8 12.7 31
2 0.7 1.2 11.3 13.7 45 2 0.7 1.4 13.6 13.1 31
2x10 1 0.7 1.4 12.9 15.5 61 5x6 1 0.7 1.4 14.5 13.2 40
2 0.7 1.4 13.8 16.7 61 2 0.7 1.4 15.0 13.7 40
2x16 2 0.7 1.4 15.6 18.8 81 5x10 1 0.7 1.4 16.5 15.5 54
2x25 2 0.9 1.4 19.2 23.2 106 2 0.7 1.4 17.3 16.7 54
2x35 2 0.9 1.6 21.5 26.0 131 5x16 2 0.7 1.4 20.0 18.8 73
3x1 1 0.7 1.2 8.30 10.0 13 5x25 2 0.9 1.6 25.2 23.2 95
2 0.7 1.2 8.80 10.2 17 5x35 2 0.9 1.6 27.8 26.0 117
3x1.5 1 0.7 1.2 8.80 10.6 17
2 0.7 1.2 9.00 10.9 23
3x2.5 1 0.7 1.2 9.60 11.6 23
2 0.7 1.2 9.80 11.9 23
3x4 1 0.7 1.2 10.5 12.7 31
2 0.7 1.2 10.8 13.1 31
3x6 1 0.7 1.2 11.8 13.2 40
2 0.7 1.4 12.4 13.7 40
3x10 1 0.7 1.4 14.0 15.5 54
2 0.7 1.4 14.6 16.7 54
3x16 2 0.7 1.4 16.5 18.8 73
3x25 2 0.9 1.4 20.4 23.2 95
3x35 2 0.9 1.6 22.9 26.0 117
4x1 1 0.7 1.2 8.90 10.0 14
Table 5 - LSOH insulated, twin,3-core, 4-core and 5-core circular sheathed Table 6 - LSOH insulated, LSOH sheathed, single core Armoured cables, 600/1000 V
cables with cables with circuit protective conductor, 300/500 V Construction:
Construction: Annealed copper conductor, class 1 solid conductor and class 2 stranded conductor, as specified below.
Annealed copper conductor, class 1 solid conductor and class 2 stranded conductor, as specified below. Insulation: LSOH
LSOH insulation. Bedding: LSOH
The core or cores shall be laid parallel with the uninsulated circuit protective conductor. Sheath: LSOH
Colours for cable identification: Colours for cable identification: black or other colours
Single core: brown or blue
Twin core: brown and blue Nominal Class of Radial Thickness Thickness Nominal Thickness Aproximate
3-core: brown, black (centre core) and grey cross-sectional area conductor of insulation of extruded aluminium of Overall
Position of circuit protective conductor: of conductor bedding wire sheath diameter
Twin: centrally placed between cores in same plane (mm²) (mm) (mm) diameter (mm)
3-core: centrally placed between black and grey cores in same plane 50 2 1.0 0.8 0.90 1.5 17.2
Sheath type: LSOH
70 2 1.1 0.8 1.25 1.5 20.5
Colour of sheath:
White 95 2 1.1 0.8 1.25 1.6 22.3
120 2 1.2 0.8 1.25 1.6 24.2
Nominal Class of Radial Radial Mean overall diameter Circuit Class of Current 150 2 1.4 1.0 1.60 1.7 27.4
cross-sectional conductor Thickness Thickness protective circuit Carrying 185 2 1.6 1.0 1.60 1.8 30.0
area of of insulation of sheath lower limit upper limit conductor, protect- Capacity
240 2 1.7 1.0 1.60 1.8 32.8
conductor minimum tive
nominal conductor 300 2 1.8 1.0 1.60 1.9 35.6
cross 400 2 2.0 1.2 2.00 2.0 40.5
sectional 500 2 2.2 1.2 2.00 2.1 44.2
area of
630 2 2.4 1.2 2.00 2.2 48.8
conductor
800 2 2.6 1.4 2.50 2.4 55.4
(mm²) (mm) (mm) (mm) (mm) (mm) (mm²) (A)
1000 2 2.8 1.4 2.50 2.5 60.6
1x1 1 0.7 0.9 4.1x5.2 5x6.3 1 1 14
1x1.5 1 0.7 0.9 4.4x5.4 5.3x6.6 1 1 19
2x1 1 0.7 0.9 4.1x7.6 5x9.1 1 1 14
2 0.7 0.9 4.2x7.8 5.1x9.4 1 1 14
2x1.5 1 0.7 0.9 4.4x8.1 5.3x9.7 1 1 19
2 0.7 0.9 4.5x8.3 5.4x10 1 1 19
2x2.5 1 0.7 1.0 4.9x9.3 6x11.2 1.5 1 26
2 0.7 1.0 5x9.5 6.1x11.4 1.5 1 26
2x4 2 0.7 1.0 5.5x10.4 6.7x12.6 1.5 1 35
2x6 2 0.7 1.1 6.2x12 7.5x14.6 2.5 1 45
2x10 2 0.7 1.2 7.3x14.5 8.8x17.6 4 2 61
2x16 2 0.7 1.3 8.4x17 10.1x20.5 6 2 81
3x1 1 0.7 0.9 4.1x10 5.1x12.1 1 1 13
3x1.5 1 0.7 0.9 4.4x10.7 5.3x12.9 1 1 17
3x2.5 1 0.7 1.0 4.9x12 6x14.6 1 1 23
3x4 2 0.7 1.0 5.5x14 6.7x16.9 1.5 1 31
3x6 2 0.7 1.1 6.2x16.2 7.5x19.5 2.5 1 40
3x10 2 0.7 1.2 7.3x19.5 8.8x23.6 4 2 54
3x16 2 0.7 1.3 8.4x22.8 10.1x27.6 6 2 73
 Operating Temperature & Mechanical values:
1) FIRE RESISTANT LSZH CABLE (≤ 0.6/1kV): Maximum continuous normal operating temperature: 70 ⁰C
Maximum permissible temperature at short circuit: 160 ⁰C
Fire resistant cable is cable which will continue to operate normally in the presence of prolonged fire Elongation of PVC (FR): 150 %
for a specified time under defined conditions, or, Fire resistant cables are designed to maintain circuit Tensile strength of PVC (FR): 12.5 N/mm²
integrity of those vital emergency service during fire conditions.
Applications & Characteristics of Flame Retardant PVC Cable:
Construction of Fire Resistant LSZH Cable: Flame retardant PVC cables are designed for use in fire situations where the spread of flames along a
The fire resistant cable are constructed in the following typical format: cable route needs to be retarded.
. Stranded annealed copper conductor
International Standard Compliance for Flame Retardant Cable:
. Mica tape fire resisting barrier
. Flame retardant PVC/LSOH as Insulation & Bedding use
. IEC. 60332-1/BS. 4066-1 –flame test on single vertical insulated wires/cables

. Finally outer sheath of LZSH

. IEC. 60332-3/BS. 4066-3 –flame test on bunched wires/cables
. UL standard for flame retardant cable
Operating Temperature & Mechanical values: . British standard specification (BS. 6746 & BS. 7655)
Maximum continuous normal operating temperature: 90 ⁰C
Maximum permissible temperature at short circuit: 250 ⁰C
Elongation of LSZH: 125 % 3) HEAT RESISTANCE PVC CABLE (300/500V):
Tensile strength of LSZH: 10 N/mm²
Heat resistance (Thermal resistance) is a heat property and a measurement of a temperature difference
Applications & Characteristics of Fire Resistant LSZH Cable: by witch an object or material resists a heat flow.
Fire resistant cable is mainly used for high building, subway, plant station and other places where
require fire-control. Fire resistant cable not only can delivery power with rated voltage 0.6/1kV also Construction of Heat Resistance Cable:
would remain working safely for 3 hours in the case of 950-1000 ⁰C high temperature flame burning. The heat resistance cable are constructed in the following typical format:
Thus it can be seen that fire resistance cable has the highest safety factor than non-fire resistant cable.
. Stranded annealed copper conductor

International Standard Compliance for Fire Resistance LSZH Cable: . Flame retardant PVC as Insulation & Bedding use

. IEC. 60331 -fire resistance test . Finally outer sheath of PVC

. BS. 6387 -fire resistance test

Technical Data:
. British standard specification (BS. 6746 & BS. 7655) Maximum continuous normal operating temperature: 90 ⁰C
Maximum permissible temperature at short circuit: 250 ⁰C
Elongation of PVC (HR): 150 %
2) FLAME RETARDANT PVC CABLE (≤ 0.6/1kV): Tensile strength of PVC (HR): 12.5 N/mm²

Flame retardant cable are not rated to continue to operate under fire circumstances but it will resist
Applications & Characteristics of Heat Resistance Cable:
propagate of fire into a few area by having behavior in fire under defined conditions.
High or low temperatures, heat and cold influences, permanent temperature changes demand cable
types with special insulation and jacket material depending on the different applications.
Construction of Flame Retardant Cable: COPPERGAT Cables supplies these special cables which are used in power stations, iron works,
The flame retardant cable are constructed in the following typical format: steel-works and rolling mill, in foundries, cement, construction and shipbuilding, in brickworks, kitchen
. Stranded annealed copper conductor appliances, measuring and heat appliances as well as in many other areas.
Depending on their individual temperature limits these cables are split in different resistant classes
. Flame retardant PVC as Insulation & Bedding use which cover temperature ranges.
. Finally outer sheath of PVC
International Standard Compliance for Heat Resistance Cable:
. British standard specification (BS. 6231 & BS. 6004)
. IEC. 60502
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4) LOW SMOKE ZERO HALOGEN-LSZH (≤ 450/750V):
Halogens:
REASONS TO BUY COPPERGAT CABLES

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Halogens, the symbol "X" is often used generically to refer to any halogen, include:
Astatine, Bromine, Chlorine, Flourine & Astatine.
Produce bio-accumulative and toxic chemicals
Fire - hydrogen chloride/fluoride/bromide/iodide Product Reliability
Water - hydrochloric/flouric/bromic/iodic acids Leading Laboratories and institutions in the country and abroad such as

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central testing Labs, PCSIR, PSQCA , Hi-Voltage testing Labs of UET and
Toxic to environment and humans in sufficient quantities SMIS-AGS (Systems Machinery & Inspection Services-American Global
Standards) have confirmed our claim of quality products.
Construction of Fire LSZH Cable:
The LSZH cable are constructed in the following typical format:
Safety
Safety is always a top priority and we ensure that no detail is ever
.

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Stranded annealed copper conductor over looked so that we can guarantee safety of our product, people
and premises.
. Flame retardant LSOH as Insulation & Bedding use
. Finally outer sheath of LZSH
Technical support:
Our technical staff is available 24/7 for your support

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Operating Temperature & Mechanical values: and queries. We believe in providing solutions even
Maximum continuous normal operating temperature: 90 ⁰C after the purchase.
Maximum permissible temperature at short circuit: 250 ⁰C
Elongation of LSZH: 125 %
Tensile strength of LSZH: 10 N/mm² Knowledge & Experience:
Confident in our knowledge and expertise we have

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Applications & Characteristics of Heat Resistance Cable: the skills set to solve the issues that may arise during
Because of their low smoke and toxicity benefits, LSZH cables are often chosen for a multitude of the execution of projects.
applications. These include: Railway station, airports and other mass transit facilities, public entertain-
ment and sport facilities, hotels, hospitals & Computer/data centers.
Timely & Flexible Delivery Option
Materials contain halogens, such as:

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Timed delivery with special off loading, prompt and urgent
CPE, PVC Neoprene, FEP. deliveries are standard for us.
LSZH are commonly used because they are durable, resistant to fire, and relatively inexpensive.
Safety: LSZH minimize the effect from smoke and harmful corrosive gases in event of combustion.
Quality assurance:
Our product is tested according to international standards along with

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a third party inspection & testing options by-American Global
Standards.

Direct Marketing & Selling Policy

We provide cables directly from our plant to the customer project
sites without involvement of any distribution channel at competitive
prices without compromising on quality.