A6 Duct R410A 50Hz Inverter Control
A6 Duct R410A 50Hz Inverter Control
A6 Duct R410A 50Hz Inverter Control
A6 DUCT
R410A 50HZ INVERTER CONTROL
2017 TECHNICAL MANUAL
Table of Contents Page
1. Specifications................................................................................................. 4
1. Model Reference
2. General Specifications
3. Dimensional Drawings
4. Centre of Gravity
5. Electrical Wiring Diagrams
6 Refrigerant Cycle Diagrams
7. Capacity Tables
8. Capacity Correction Factor for Height Difference
9. Noise Data
10. Electrical Characteristics
11. Static Pressure
2. Product Features............................................................................................ 32
1. Operation Modes and Functions
2. Remote Controller Functions
3. Installation..................................................................................................... 49
1. Installation Overview
2. Location Selection
3. Indoor Unit Installation
4. Outdoor Unit Installation
5. Drainage Pipe Installation
6. Refrigerant Pipe Installation
7. Vacuum Drying and Leakage checking
8. Additional Refrigerant Charge
9. Engineering of Insulation
10. Engineering of Electrical Wiring
11. Test Operation
Table of Contents Page
Contents
1. Model Reference.....................................................................................................5
2. General Specifications............................................................................................6
3. Dimensional Drawings...........................................................................................8
4. Centre of Gravity..................................................................................................11
7. Capacity Tables.....................................................................................................22
9. Noise Data.............................................................................................................28
Indoor Unit Model Outdoor Unit Model Capacity (Btu/h) Power Supply
Specifications
MTI-48HWDN1-QW MOD30U-48HDN1-RW 48K 3Φ, 380-415V~, 50Hz
Page 5
2. General Specifications
Indoor model MTI-36HWDN1-QW MTI-48HWDN1-QW MTI-55HWDN1-QW
Qty 1 1 1
Insulation class F B B
Specifications
Capacitor uF 5 10 10
Indoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia.and type mm Φ7,Inner groove tube Φ7,Inner groove tube Φ7,Inner groove tube
Number of circuits 7 8 8
Throttle type / / /
Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")
Indoor
Qty’per 20’ /40’ /40’HQ 77/161/184 62/130/149 62/130/149
unit
Capacitor μF / / /
Qty 1 1 2
Insulation class B B B
Capacitor uF 5 10 5
Page 6
Number of rows 2.0 2.6 1.6
Outdoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia.and type mm Φ9.52,Inner groove tube Φ9.52,Inner groove tube Φ9.52,Inner groove tube
Number of circuits 4 6 8
Specifications
Outdoor unit Packing (W*D*H) mm 1090x500x875 1090x500x875 1095x495x1480
Outdoor
Qty’per 20’ /40’ /40’HQ 44/96/144 44/96/144 22/48/48
unit
Notes:
1) Capacities are based on the following conditions:
Cooling(T1): - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB
Page 7
3. Dimensional Drawings
Model
unit A B C D E F G H I J K L M H1 H2 W1 W2
(KBtu/h)
mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 298 80 150 130 155
36
inch 43.31 9.80 30.47 27.56 5.51 36.46 1.97 6.89 39.41 8.98 0.2 44.88 11.73 3.15 5.91 5.12 6.10
mm 1200 300 874 800 123 1044 50 227 1101 280 5 1240 697 80 150 185 210
48-55
inch 47.24 11.81 34.41 31.5 4.84 41.1 1.97 8.94 43.35 11.02 0.2 48.82 27.44 3.15 5.91 7.28 8.27
Page 8
3.2 Outdoor Unit
Single Fan Outdoor Unit
Specifications
Model unit W D H W1 A B
mm 946 410 810 1030 673 403
MOD30U-36HDN1-RW
inch 37.24 16.14 31.89 40.55 26.50 15.87
mm 946 410 810 1030 673 403
MOD30U-48HDN1-RW
inch 37.24 16.14 31.89 40.55 26.50 15.87
Page 9
Double Fan Outdoor Unit
Specifications
Model unit W D H W1 A B
MOE30U-55HDN1- mm 952 415 1333 1045 634 404
RW inch 37.48 16.34 52.48 41.14 24.96 15.91
Page 10
4. Centre of gravity
MOD30U-36HDN1-RW, MOD30U-48HDN1-RW
Specifications
Page 11
MOE30U-55HDN1-RW
Specifications
Page 12
5. Electrical Wiring Diagrams
Abbreviation Paraphrase
Specifications
FAN Indoor Fan
PUMP PUMP
L LIVE
N NEUTRAL
P2 High Speed
Page 13
MTI-36HWDN1-QW
3 3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote
M FAN1
DC MOTOR
CON2
RED
GENERATOR Output Control
DRIVER MODLE
RED
CN1 CON1
4 3
ALARM ON/OFF
CN34 CN15
M 10
MAGNETIC RING
5 WIRE
CN10 CONTROLLER
T2
4
INDOOR UNIT CN6 BLACK INDOOR COIL TEMP. SENSOR
T1
MAINBOARD
WHITE ROOM TEMP. SENSOR
CN5
CN3
CN45 CN9 YELLOW(WHITE)
CN2
CN18
CN40
BLACK
CN1 Y/G
HB HA X Y E RED
MAGNETIC RING
Y/G
4
CONTROLLER
CONTROLLER
WIRE
WIRE
To CCM
Comm.Bus
1 2 3
1(L) 2(N) S
1 2 3
1(L) 2(N) S
3
2
2
2
OUTDOOR UNIT
OUTDOOR UNIT
1(L) 2(N) S
2 3
2
1
2
1
Power supply:
1-Phase 208-240V~
≤24K : 3-core cable 3x2.5mm2
25K-36K : 3-core cable 3x4.0mm2
≥37K : 3-core cable 3x6.0mm 2
Page 14
MTI-48HWDN1-QW, MTI-55HWDN1-QW
3 3
FAN FOR THE
FRESH AIR
OR ANION Alarm Remote
M FAN1
DC MOTOR
CON2
RED
GENERATOR Output Control
DRIVER MODLE
RED
CN1 CON1
4 3
ALARM ON/OFF
CN34 CN15
Specifications
M MAGNETIC RING
10 DISPLAY 5 WIRE
CN10 BOARD CONTROLLER
T2
INDOOR UNIT CN6
4
BLACK INDOOR COIL TEMP. SENSOR
MAINBOARD T1
WHITE ROOM TEMP. SENSOR
CN5
CN3
CN9 YELLOW
CN2
CN18
CN40
BLACK
CN1 Y/G
X Y E RED
Y/G
MAGNETIC RING
4
CONTROLLER
WIRE
To CCM
Comm.Bus
1 2 3
1(L) 2(N) S
1 2 3
1(L) 2(N) S
3
2
2
2
OUTDOOR UNIT
OUTDOOR UNIT
1(L) 2(N) S
2 3
2
1
2
1
Power supply:
1-Phase 208-240V~
≤24K : 3-core cable 3x2.5mm2
25K-36K : 3-core cable 3x4.0mm2
≥37K : 3-core cable 3x6.0mm 2
Page 15
5.2 Some connectors introduce:
Specifications
A. For new fresh motor terminal port (also for Anion generator) CN43:
1. Connect the fan motor to the port , no need care L/N of the motor ;
2. The output voltage is the power supply;
3. The fresh motor can not excess 200W or 1A , follow the smaller one ;
4. The new fresh motor will be worked when the indoor fan motor work ;when the indoor fan
motor stops , the new fresh motor would be stopped ;
5. When the unit enter force cooling mode or capacity testing mode , the fresh motor isn’t work .
Page 16
Specifications
B For ALARM terminal port CN33
1. Provide the terminal port to connect ALARM ,but no voltage of the terminal port , the power from
the ALARM system (not from the unit )
2. Althought design voltage can support higher voltage ,but we strongly ask you connect the power
less than 24V, current less than 0.5A
3. When the unit occurs the problem , the relay would be closed , then ALARM works
Page 17
Specifications
C. For remote control (ON-OFF) terminal port CN23 and short connector of J7
1. Remove the short connector of J7 when you use ON-OFF function;
2. When remote switch off (OPEN) ;the unit would be off;
3. When remote switch on (CLOSE) ;the unit would be on;
4. When close/open the remote switch, the unit would be responded the demand within 2 seconds;
5. When the remote switch on . you can use remote controller/ wire controller to select the mode
what you want ;when the remote switch off , the unit would not respond the demand from remote
controller/wire controller.
when the remote switch off , but the remote controller / wire controller are on, CP code would be
shown on the display board.
6.The voltage of the port is 12V DC , design Max.current is 5mA.
Page 18
5.3 Outdoor Unit
Abbreviation Paraphrase
KM8 Contactor
Specifications
CT1, CT2 AC Current Detector
COMP Compressor
XT4 Terminal
XP1~XP5,XT5~XT7 Connectors
Page 19
MOD30U-36HDN1-RW, MOD30U-48HDN1-RW
16022500003487
4 6
CN24
CN 508
AC-FAN
Specifications
L1 L2 L3 N S
CN301 CN704 CN703 CN702 CN710
GREEN Y/G
CN13 CH2
BLUE
GREEN
DC MOTOR
DRIVER MODLE
CN3
BLUE
Applicable to the units
3
MOE30U-55HDN1-RW
OPTIONAL
SV NOTE:Four-way valve
EEV 4-WAY1 is used in the
Cooling & Heating
unit only
RED
RED
BLUE
BLUE
5 RED RED
ORANGE
ORANGE
BLACK
RED
BROWN
CN505
CN904
WHITE
CN509
BLUE MAIN BOARD
RED BLUE
BLACK
16022000027389
CN511
RED PART NAME
BLACK CODE
BLACK
CN25 COMPRESSOR
COMP
CN703
CN301 CN13
S Earth CAP1,CAP2 FAN MOTOR CAPACITOR
N CN5
CN6
D DIODE MODULE
YELLOW
WHITE
ELECTRIC EXPANSIVE
BLUE
RED
BLACK
VALVE
BROWN
FM1,FM2 OUTDOOR DC FAN
BLUE
WHITE FAN1,FAN2 OUTDOOR AC FAN
WHITE
Applicable to the units CN1 CON1
BLACK
HEAT_Y,HEAT_D CRANKCASE HEATING
BLACK
adopting DC motor only N RED H-PRO
GRAY
L1 L2 L3 N L S RED
L
L-PRO
~ ~
OPTIONAL
RED
RED
BLACK
BLUE
FAN1 FAN2
EMI
FILTER
Page 20
6. Refrigerant Cycle Diagrams
Specifications
Muffler
Page 21
7. Capacity Tables
7.1 Cooling
MTI-36HWDN1-QW+MOD30U-36HDN1-RW
OUTDOOR ID WB(℃) 16 18 19 22
DB(℃) ID DB(℃) 23 25 27 30 23 25 27 30 23 25 27 30 23 25 27 30
TC 10.4 10.4 10.4 10.6 10.9 10.9 10.9 10.9 11.2 11.2 11.2 11.2 12.1 12.1 12.1 12.1
27 S/T 0.65 0.75 0.81 0.91 0.56 0.65 0.71 0.81 0.50 0.59 0.65 0.75 0.37 0.45 0.50 0.59
PI 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.23 3.24 3.24 3.24 3.24
Specifications
TC 10.1 10.1 10.1 10.2 10.6 10.6 10.6 10.6 10.9 10.9 10.9 10.9 11.8 11.8 11.8 11.8
30 S/T 0.66 0.75 0.81 0.92 0.56 0.66 0.71 0.82 0.50 0.59 0.65 0.75 0.37 0.45 0.50 0.60
PI 3.41 3.41 3.41 3.41 3.42 3.42 3.42 3.42 3.42 3.42 3.42 3.42 3.44 3.44 3.44 3.44
TC 9.9 9.9 9.9 10.0 10.4 10.4 10.4 10.4 10.7 10.7 10.7 10.7 11.5 11.5 11.5 11.5
32 S/T 0.66 0.76 0.82 0.93 0.56 0.66 0.72 0.83 0.50 0.60 0.65 0.76 0.36 0.45 0.50 0.60
PI 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.55 3.55 3.55 3.55 3.57 3.57 3.57 3.57
TC 9.6 9.6 9.6 9.7 10.1 10.1 10.1 10.1 10.4 10.4 10.6 10.4 11.2 11.2 11.2 11.2
35 S/T 0.66 0.77 0.83 0.94 0.56 0.66 0.72 0.84 0.50 0.60 0.65 0.77 0.36 0.45 0.50 0.61
PI 3.73 3.73 3.73 3.73 3.74 3.74 3.74 3.74 3.75 3.75 3.76 3.75 3.75 3.75 3.75 3.75
TC 8.7 8.7 8.7 8.8 9.2 9.2 9.2 9.2 9.4 9.4 9.5 9.4 10.2 10.2 10.2 10.2
43 S/T 0.67 0.79 0.86 0.98 0.57 0.68 0.74 0.87 0.50 0.61 0.67 0.79 0.35 0.45 0.51 0.62
PI 4.35 4.35 4.35 4.35 4.37 4.37 4.37 4.37 4.38 4.38 4.38 4.38 4.40 4.40 4.40 4.40
TC 8.4 8.4 8.4 8.5 8.8 8.8 8.8 8.8 9.1 9.1 9.1 9.1 9.8 9.8 9.8 9.8
46 S/T 0.68 0.80 0.87 1.00 0.57 0.69 0.75 0.88 0.50 0.61 0.68 0.81 0.35 0.45 0.51 0.63
PI 4.58 4.58 4.58 4.58 4.60 4.60 4.60 4.60 4.61 4.61 4.61 4.61 4.65 4.65 4.65 4.65
MTI-48HWDN1-QW+MOD30U-48HDN1-RW
OUTDOOR ID WB(℃) 16 18 19 22
DB(℃) ID DB(℃) 23 25 27 30 23 25 27 30 23 25 27 30 23 25 27 30
TC 13.9 13.9 13.9 14.0 14.5 14.5 14.5 14.7 15.0 15.0 15.0 15.0 16.1 16.1 16.1 16.1
27 S/T 0.68 0.80 0.88 1.00 0.57 0.69 0.76 0.89 0.50 0.62 0.69 0.81 0.35 0.45 0.51 0.63
PI 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.47 4.48 4.48 4.48 4.48
TC 13.5 13.5 13.6 13.8 14.1 14.1 14.1 14.3 14.6 14.6 14.6 14.6 15.7 15.7 15.7 15.7
30 S/T 0.69 0.81 0.88 1.00 0.58 0.69 0.77 0.90 0.51 0.62 0.69 0.82 0.34 0.45 0.52 0.64
PI 4.72 4.72 4.72 4.72 4.72 4.72 4.72 4.72 4.73 4.73 4.73 4.73 4.75 4.75 4.75 4.75
TC 13.2 13.2 13.4 13.5 13.9 13.9 13.9 14.0 14.3 14.3 14.3 14.3 15.4 15.4 15.4 15.4
32 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.70 0.83 0.34 0.45 0.52 0.64
PI 4.89 4.89 4.89 4.89 4.90 4.90 4.90 4.90 4.91 4.91 4.91 4.91 4.93 4.93 4.93 4.93
TC 12.8 12.8 13.0 13.1 13.4 13.4 13.4 13.6 13.9 13.9 14.1 13.9 14.9 14.9 14.9 14.9
35 S/T 0.70 0.83 0.90 1.00 0.58 0.71 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65
PI 5.16 5.16 5.16 5.16 5.17 5.17 5.17 5.17 5.18 5.18 5.19 5.18 5.18 5.18 5.18 5.18
TC 11.6 11.6 11.8 11.9 12.2 12.2 12.2 12.3 12.6 12.6 12.7 12.7 13.6 13.6 13.6 13.6
43 S/T 0.72 0.86 0.94 1.00 0.59 0.73 0.81 0.96 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.67
PI 6.01 6.01 6.01 6.01 6.04 6.04 6.04 6.04 6.05 6.05 6.05 6.05 6.08 6.08 6.08 6.08
TC 11.2 11.2 11.3 11.4 11.8 11.8 11.8 11.9 12.1 12.1 12.1 12.3 13.1 13.1 13.1 13.1
46 S/T 0.73 0.88 0.96 1.00 0.60 0.74 0.83 0.98 0.51 0.65 0.74 0.89 0.33 0.46 0.54 0.68
PI 6.33 6.33 6.33 6.33 6.36 6.36 6.36 6.36 6.37 6.37 6.37 6.37 6.42 6.42 6.42 6.42
Page 22
MTI-55HWDN1-QW+MOE30U-55HDN1-RW
OUTDOOR ID WB(℃) 16 18 19 22
DB(℃) ID DB(℃) 23 25 27 30 23 25 27 30 23 25 27 30 23 25 27 30
TC 15.9 15.9 15.9 16.1 16.6 16.6 16.6 16.6 17.1 17.1 17.1 17.1 18.5 18.5 18.5 18.5
27 S/T 0.66 0.77 0.83 0.95 0.56 0.67 0.73 0.84 0.50 0.60 0.66 0.77 0.36 0.45 0.51 0.61
PI 5.31 5.31 5.31 5.31 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.33 5.33 5.33 5.33
TC 15.5 15.5 15.5 15.6 16.2 16.2 16.2 16.2 16.7 16.7 16.7 16.7 18.0 18.0 18.0 18.0
30 S/T 0.67 0.78 0.84 0.96 0.57 0.67 0.73 0.85 0.50 0.60 0.66 0.78 0.36 0.45 0.51 0.61
PI 5.61 5.61 5.61 5.61 5.62 5.62 5.62 5.62 5.63 5.63 5.63 5.63 5.65 5.65 5.65 5.65
TC 15.2 15.2 15.2 15.3 15.9 15.9 15.9 15.9 16.4 16.4 16.4 16.4 17.6 17.6 17.6 17.6
Specifications
32 S/T 0.67 0.78 0.85 0.97 0.57 0.67 0.74 0.86 0.50 0.61 0.67 0.78 0.35 0.45 0.51 0.62
PI 5.82 5.82 5.82 5.82 5.83 5.83 5.83 5.83 5.84 5.84 5.84 5.84 5.87 5.87 5.87 5.87
TC 14.7 14.7 14.7 14.8 15.4 15.4 15.4 15.4 15.9 15.9 16.1 15.9 17.1 17.1 17.1 17.1
35 S/T 0.67 0.79 0.86 0.98 0.57 0.68 0.74 0.87 0.50 0.61 0.67 0.79 0.35 0.45 0.51 0.62
PI 6.14 6.14 6.14 6.14 6.15 6.15 6.15 6.15 6.17 6.17 6.18 6.17 6.17 6.17 6.17 6.17
TC 13.3 13.3 13.4 13.5 14.0 14.0 14.0 14.1 14.4 14.4 14.5 14.4 15.6 15.6 15.6 15.6
43 S/T 0.69 0.81 0.89 1.00 0.58 0.70 0.77 0.90 0.51 0.62 0.69 0.82 0.34 0.45 0.52 0.64
PI 7.15 7.15 7.15 7.15 7.18 7.18 7.18 7.18 7.20 7.20 7.20 7.20 7.24 7.24 7.24 7.24
TC 12.8 12.8 12.9 13.0 13.5 13.5 13.5 13.6 13.9 13.9 13.9 13.9 15.0 15.0 15.0 15.0
46 S/T 0.70 0.83 0.90 1.00 0.58 0.71 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65
PI 7.53 7.53 7.53 7.53 7.56 7.56 7.56 7.56 7.58 7.58 7.58 7.58 7.64 7.64 7.64 7.64
Page 23
7.2 Heating
MTI-36HWDN1-QW+MOD30U-36HDN1-RW
MTI-48HWDN1-QW+MOD30U-48HDN1-RW
MTI-55HWDN1-QW+MOE30U-55HDN1-RW
Page 24
8. Capacity Correction Factor for Height Difference
Specifications
than Outdoor 10 0.966 0.948 0.929 0.910 0.891
5 0.995 0.976 0.957 0.938 0.919 0.900
Height difference
0 1.000 0.981 0.962 0.943 0.924 0.905
H (m)
-5 1.000 0.981 0.962 0.943 0.924 0.905
Outdoor Upper -10 0.981 0.962 0.943 0.924 0.905
than Indoor -15 0.962 0.943 0.924 0.905
-20 0.943 0.924 0.905
Heating 5 10 15 20 25 30
20 0.972 0.963 0.954
Indoor Upper 15 0.982 0.972 0.963 0.954
than Outdoor 10 0.991 0.982 0.972 0.963 0.954
Height 5 1.000 0.991 0.982 0.972 0.963 0.954
difference 0 1.000 0.991 0.982 0.972 0.963 0.954
H (m) -5 0.992 0.983 0.974 0.965 0.955 0.946
Outdoor Upper -10 0.975 0.966 0.957 0.948 0.939
than Indoor -15 0.958 0.949 0.940 0.931
-20 0.942 0.933 0.924
Page 25
MTI-48HWDN1-QW
Model Pipe Length (m)
MOD30U-48HDN1-RW
Cooling 5 10 20 30 40 50
30 0.862 0.825 0.788
Indoor Upper 20 0.913 0.875 0.837 0.800
than Outdoor 10 0.966 0.927 0.889 0.850 0.812
5 0.995 0.976 0.937 0.898 0.859 0.820
Height difference
0 1.000 0.980 0.941 0.902 0.863 0.824
H (m)
Specifications
Heating 5 10 20 30 40 50
30 0.951 0.931 0.911
Indoor Upper 20 0.970 0.951 0.931 0.911
than Outdoor 10 0.990 0.970 0.951 0.931 0.911
Height 5 1.000 0.990 0.970 0.951 0.931 0.911
difference 0 1.000 0.990 0.970 0.951 0.931 0.911
H (m) -5 0.992 0.982 0.963 0.943 0.923 0.904
Outdoor Upper -10 0.974 0.955 0.935 0.916 0.896
than Indoor -20 0.947 0.928 0.909 0.889
-30 0.921 0.901 0.882
Page 26
MTI-55HWDN1-QW
Model Pipe Length (m)
MOE30U-55HDN1-RW
Cooling 5 10 20 30 40 50
30 0.846 0.803 0.759
Indoor Upper 20 0.904 0.859 0.815 0.770
than Outdoor 10 0.963 0.917 0.872 0.827 0.782
5 0.995 0.972 0.927 0.881 0.836 0.790
Height difference
0 1.000 0.977 0.931 0.886 0.840 0.794
H (m)
Specifications
-5 1.000 0.977 0.931 0.886 0.840 0.794
Outdoor Upper -10 0.977 0.931 0.886 0.840 0.794
than Indoor -20 0.931 0.886 0.840 0.794
-30 0.886 0.840 0.794
Heating 5 10 20 30 40 50
30 0.947 0.926 0.905
Indoor Upper 20 0.968 0.947 0.926 0.905
than Outdoor 10 0.989 0.968 0.947 0.926 0.905
Height 5 1.000 0.989 0.968 0.947 0.926 0.905
difference 0 1.000 0.989 0.968 0.947 0.926 0.905
H (m) -5 0.992 0.982 0.961 0.940 0.919 0.898
Outdoor Upper -10 0.974 0.953 0.932 0.911 0.891
than Indoor -20 0.945 0.925 0.904 0.883
-30 0.917 0.897 0.876
Page 27
9. Noise Criterion Curves
Notes:
-Sound measured at 1.5m away from the center of the unit.
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB = 20µPa
-Sound level will vary depending on a range of factors such as the construction -(acoustic absorption coefficient) of particular room
in which the equipment is installed.
-The operating conditions are assumed to be standard.
Page 28
9.2 Outdoor Unit
Specifications
Note: H= 0.5 × height of outdoor unit
Notes:
-Sound measured at 1.0m away from the center of the unit.
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB=20µPa
-Sound level will vary depending on arrange off actors such as the construction (acoustic absorption coefficient) of particular
room in which the equipment is installed.
-The operating conditions are assumed to be standard.
Page 29
10. Electrical Characteristics
Page 30
11. Static Pressure
36K
Specifications
48K/55K
Page 31
Product Features
Contents
1. Operation Modes and Functions.........................................................................33
1.1 Abbreviations...............................................................................................33
1.4 Fan...............................................................................................................33
1.11 Auto-Restart.................................................................................................35
Abbreviation Element
T1 Indoor room temperature
T2 Coil temperature of evaporator
T3 Coil temperature of condenser
T4 Outdoor ambient temperature
T5 Compressor discharge temperature
1.4 Fan
1.2 Safety Features When fan mode is activated:
Compressor three-minute delay at restart • The outdoor fan and compressor are stopped.
Product Features
• Temperature control is disabled and no temperature
Compressor functions are delayed for up to one minute setting is displayed.
upon the first startup of the unit, and are delayed for up
to three minutes upon subsequent unit restarts. • The indoor fan speed can be set to high, medium, low,
or auto.
Phase Check Function
• The louver operations are identical to those in cooling
If the phase sequence is detected wrong or lack of 1 mode.
or 2 phase, the unit won’t start and there is error code
displayed on outdoor PCB. 1.5 Cooling Mode
Low Pressure Check Function(For 36K~55K) 1.5.1 Compressor Control
The low pressure switch should be always closed. If it is • When T1-Ts-∆T is lower than setting value, the
open, the system will stop until the fault is cleared. During compressor ceases operation.
defrosting procedure , 4 minutes after defrosting ends and
• When T1-Ts-∆T is higher than setting value, the
5 minutes after compressor is on in heating mode, low
compressor continues operation.
pressure switch won’t be checked.
1.5.2 Indoor Fan Control
Note: The system will not check if the protection could be
cleared in 30 seconds after the protection occurs. If this • In cooling mode, the indoor fan operates continuously.
protection occurs 3 times, it won’t recover automatically The fan speed can be set to high, medium, low or auto.
until the main power is cut off.
• The auto fan acts according to the value of T1-
Over-current protection TS+∆T1.
When compressor is running, if the current is over twice 1.5.3 Outdoor Fan Control
of the rated for 3 seconds, the compressor will stop and • For single-fan outdoor units, the outdoor fan will
an error code will be displayed on the outdoor PCB. If the run following the compressor except when AC is in
current becomes normal, the indoor sends signal to the evaporator high temperature protection in heating
outdoor, the outdoor will display normally. mode ,condenser high temperature protection in
Open Circuit/Disconnection Sensor Protection cooling mode, defrosting mode and the current
protection.
• For double-fan units, the outdoor fans will run
according to T3.
1.5.4 Evaporator Temperature Protection
When evaporator temperature drops below a configured
value for some time, the compressor ceases operation, the
outdoor fan motor ceases operation 30 seconds later.
Page 33
1.5.5 Condenser Temperature Protection • The louver operates the same as in relevant mode.
When condenser temperature is more than setting value, • If the machine switches mode between heating and
the compressor ceases operations. cooling, the compressor pauses for a certain period of
time intermittently and then selects a mode based on
T1-Ts.
1.6 Heating Mode(Heat pump models)
• If the setting temperature is modified, the machine
1.6.1 Indoor Fan Control: selects a new running function.
• When the compressor is on, the fan speed can be set
to high, medium, low, or auto.And the anti-cold wind 1.8 Drying Mode
function has the priority.
• Indoor fan speed is fixed at low and cannot be
• The auto fan acts according to the value of T1-Ts. changed.
1.6.2 Outdoor Fan Control: • All protections are activated and operate the same as
• The outdoor fan is controlled by T4 and compressor they do in cooling mode.
frequency. • The louver operates the same as in cooling mode.
1.6.3 Defrosting mode
1.9 Timer Function
Product Features
• In auto mode, the machine selects cooling, heating, or • The operational process for sleep mode is as follows:
fan-only mode on the basis of △T (△T =T1-Ts). • When cooling, the temperature rises 1℃ (to not
higher than 30℃) every hour. After 2 hours, the
∆T Running mode temperature stops rising and the indoor fan is fixed to
∆T>2℃ Cooling auto speed.
-1℃≤∆T≤2℃ Fan-only • When heating, the temperature decreases 1℃ (to
∆T<-1℃ Heating* not lower than 17℃) every hour. After 2 hours, the
temperature stops decreasing and the indoor fan is
Heating*: In auto mode, cooling only models run the fan. fixed at auto speed. Anti-cold wind function takes
priority.
• Indoor fans run at the auto fan speed of the relevant
mode. • The operating time for sleep mode is 7 hours, after
Page 34
which, the unit exits this mode and switches off.
• The timer setting is available in this mode.
1.11 Auto-Restart
• The indoor unit has an auto-restart module that
allows the unit to restart automatically. The module
automatically stores the current settings (not including
sleep mode) and, in the case of a sudden power
failure, will restore those setting automatically within 3
minutes after power returns.
• If the unit was in forced cooling mode, it will run in
this mode for 30 minutes and turn to auto mode with
temperature set to 24℃.
• If there is a power failure while the unit is running, the
compressor starts 3 minutes after the unit restarts. If
the unit was already off before the power failure, the
Product Features
compressor starts 1 minute after the unit restarts.
Page 35
2. Remote Controller Functions
climates.
• If pressed during HEAT mode, RESET BUTTON LOCK BUTTON
the electric heater function • Used to restore the system • Used to lock/unlock
becomes ineffective. to its default settings. the current setting.
Timer Lock
Displayed when the LOCK
The “ON” sign lights up mode is on
when the TIMER ON
function is activated
Temperature display
Displays the current set
The “OFF” sign lights up temperature
when the TIMER OFF
function is activated
Page 36
iii) Installation
• Dimensions
120mm 21mm 13.1mm
(4.7”) (0.8”) (0.5”)
19.5mm
19.5 mm
51.1mm (0.7”)
(2”)
120mm 85.5mm
(4.7”) (3.3”)
50mm
(1.9”)
• Wiring diagram
Refer to the following diagram to wire the wall-mounted remote control to the indoor unit.
Product Features
Wire Joint, 5p
Infrared Pipe
Wire Controller
+5V
Indoor Unit
• Installation Diagram
Connect the wire from the display panel of the indoor unit to a connecting cable. Then connect the other side of the
connecting cable to the remote control.
Display board
The connective wires group(6m)
5-core wire
Note: Be sure to reserve a length of the connecting wire for periodic maintenance.
Page 37
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
• For exposed mounting, cut holes on four of the sides according to the picture below.
Product Features
Page 38
2.1.2 LCD Wired Remote Controller KJR-120C/TF-E(Optional)
The KJR-120C/TF-E wired remote controller is optional for all types.
i) Buttons and Functions
13 1
3
2 4
Product Features
56
8 7
swing swing
9 12
10 11
Hold to active the operation of auto-lifting panel when off To set timer on and timer off time of one day
To set temperature, time and timer; set up or down the To set 1 to 2 hours delay off for each day or a whole day off
auto-lifting panel in a weekly timer schedule
Used to select the fan speed. To confirm an setting or call up the menu
Press for adjusting the angel of louver, hold for vertical Back to previous operation or superior menu
swing; individual louver control for cassette panel 12. COPY button
6. Left-righ airflow swing Button Copy timer setting of one day to another in weekly schedule
Press for activing the horizontal swing setting
13 Infrared remote receiver (on some models)
Page 39
ii) LCD Screen
Product Features
Page 40
iii) Installation
• Dimensions
120 18.5
83.5
122
46
62
• Wiring diagram
Product Features
Refer to the following diagram to wire the wall-mounted remote control to the indoor unit.
Insert of the
mainboard CN40
red ----------------------------------- red
black ----------------------------------- black
yellow ----------------------------------- yellow
brown ----------------------------------- brown
4-Core Shield Cable, the length
Wire controller is decided by installation Indoor unit mainboard
• Installation Diagram
Connect the female joint of wires group from the mainboard with the male joint of connective wires group. Then
connect the other side of connective wires group with the male joint of wires group leads from wire controller.
Mainboard
4-core shielding wire The connection cable(6m)
CN40
Page 41
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
• For exposed mounting, four outletting positions. There are three need cutting.
Product Features
Embedded switch
Wiring through the wall
box wiring
Page 42
2.1.3 LCD Wired Remote Controller KJR-120G/TF-E(Optional)
The KJR-120G/TF-E wired remote controller is optional for all types.
i) Buttons and Functions
Product Features
7
M ode 1
2
3 - + 3
Fan speed
4
Lock)
(
1 MODE button
6. TIMER button
Used to select the operation mode: Auto / Cooling / Drying /
To set timer on and timer off time of one day
Heating / Fan;
7.DELAY/DAY OFF button
Hold to active the operation of auto-lifting panel when off
To set 1 to 2 hours delay off for each day or a whole day off
2. POWER button
in a weekly timer schedule
Turn on of turn off the unit.
8. COPY/FOLLOW ME button
3. Adjust button
To copy timer setting of one day to another in weekly
To set temperature, time and timer; set up or down the schedule setting;
auto-lifting panel
To active the follow me function while in normal
4. FAN SPEED button operation.
Used to select the fan speed. 9. BACK/TURBO button
5. Swing Button Back to previous operation or superior menu
Press to active vertical swing, hold for horizontal swing To active turbo mode while in normal operation
10. CONFIRM button
To confirm an setting or call up the superior menu
Page 43
ii) LCD Screen
Product Features
Page 44
iii) Installation
• Dimensions
120mm 18.5mm
(4.7”) 46mm
(0.7”) (1.8”)
123mm 83.5mm
(4.8”) (3.3”)
62mm
(2.4”)
• Wiring diagram
1) Connection
Product Features
For Cassette: The wired controller connects to main control board directly.
ADSS
EF 01
23 6
BCD
HA HB
45
789A
HA HB
Wired controller
For Duct, Ceiling& floor: The wired controller connects to terminal board, terminal board connects to main control
board.
HA HB
45
789A
HA HB
Wired controller
Page 45
2) Address setting
HA HB
Wired controller
b. When the non-polarity controller is connected to several units, every air-conditioner in network has only one
network address to distinguish each other.
c. Address code of air-conditioner in LAN is set by code switch ENC1(Duct and Ceiling& Floor) or ADSS(Cassette)
of the indoor unit, and the set range is 0-15.
d. Note: The indoor units are controlled at the same time, not independently. The purpose of setting network
address is identify the unit when error occurs.
Page 46
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
Product Features
• From the rear;
• From the bottom;
• From the top;
• From the top center.
1 1
HA HB
3
HA HB 2
PCB PCB
2 2
2 4 1
HA HB
PCB PCB
HA HB
• 1: Indoor Unit.
• 2: Notch the part for the wiring to pass through with a nipper tool.
• Connect the terminals on the remote controller (HA ,HB), and the terminals of the indoor unit. (HA ,HB). (HA
and HB do not have polarity.)
Page 47
2.2 Centralized Controller
1) Connection
For Light commercial air conditioner with XYE port, it can be directly connected to Centralized Controller (CCM03, CCM09).
Product Features
2) Address setting
When setting the address, please make sure the unit is powered off. The address can be set from 0 to 63 by the switch.
Turn on the unit, then the address will be effective.
Note: For light commercial aire conditioner with XYE port, it can be also connected to BMS (Building Management
System).
If there is any CAC (central air conditioner ) connecting with the central controller at the same time, please set the
address from largest (63,62,61…), since the CAC units could obtain address automatically from the smallest (00,01,02…)
Page 48
Installation
Contents
Accessories......................................................................................................................50
1. Installation Overview...........................................................................................51
2. Location Selection................................................................................................52
9. Engineering of Insulation....................................................................................61
outdoor unit.
Transfer connector(�6.35-�9.52)/(�0.25in-
�0.375in)(Packed with the indoor unit )
NOTE: Pipe size may differ from appliance 1
to appliance. To meet different pipe size
(on some models)
requirements, sometimes the pipe connections
Others need a transfer connector installed on the
outdoor unit.
Transfer connector(�9.52-�12.7)/(�0.375in-
�0.5in)(Packed with the indoor unit )
NOTE: Pipe size may differ from appliance 1
to appliance. To meet different pipe size
(on some models)
requirements, sometimes the pipe connections
need a transfer connector installed on the
outdoor unit.
Connecting wire for display (2m) - 1(on some models)
Optional accessories:
• There are two types of remote controls: wired and wireless.
• Select a remote controller based on customer preferences and requirements and install in an appropriate place.
• Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.
Page 50
1. Installation Overview
Installation Order
1 2 3
Install the indoor unit Install the outdoor unit Connect the refrigerant pipes
6 5 4
L N
MC MC
Installation
Evacuate the refrigeration system Connect the wires Install the drainpipe
Page 51
2. Location selection
wa
ll 2.5 If the location is exposed to strong
ck
”f
rom
ba
winds (for example: near a seaside),
1.8
cm
/1 the unit must be placed against the
30
30 cm
/ 11.8
wall to shelter it from the wind. If
” on
M
left
necessary, use an awning.
6 0 cm
/ 23.6
” on
right
P
ro nt
inf
8”
/7
cm N
2 00
L A
25 cm / 9.8” or
L ≤ 1/2H
more
L≤H
30 cm / 11.8” or
1/2H < L ≤ H
more
L>H Can not be installed
Page 52
3. Indoor Unit Installation positions in the internal ceiling. Be sure to hold the drill at
a 90° angle to the ceiling.
3.1 Service space for indoor unit 6. Secure the bolt using the included washers and nuts.
20cm or more 30cm or more 7. Install the four suspension bolts.
8. Mount the indoor unit with at least two people to
lift and secure it. Insert suspension bolts into the unit’s
hanging holes. Fasten them using the washers and nuts
provided.
60cmX60cm
checking orifice
Screw nut
Shockproof cushion
Installation
Electric control box
Page 53
5. Refer to the following static pressure guidelines when
installing the indoor unit.
Model(KBtu/h) Static Pressure(Pa)
36 0-160
48 0-160
55 0-160
Change the fan motor static pressure according to external
duct static pressure.
NOTE: 1.Do not put the connecting duct weight on the NOTE: All the figures in this manual are for demonstration
indoor unit. purposes only. The air conditioner you have purchased may
2.When connecting duct, use inflammable canvas tie-in to be slightly different in design, though similar in shape.
prevent vibrating.
3.Insulation foam must be wrapped outside the duct to
3.5 Fresh air duct installation
avoid condensate. An internal duct underlayer can be Dimension :
added to reduce noise, if the end-user requires.
Duct joint for fresh air
3.4 Adjust the air inlet direction(From rear
side to under-side.)
1. Take off ventilation panel and flange,
Air return flange
Ø125mm(4.92”) Ø160mm(6.3”)
Installation
Ventilation panel
Page 54
5. Drainage Pipe Installation
Install the drainage pipe as shown below and take
measures against condensation. Improperly installation
could lead to leakage and eventually wet furniture and
belongings.
Installation
indoor unit
Capacity (kBtu) Water flowrate (l/h)
36 8
42 10
48 12
Cation 55 14
Since the gravity center of the unit is not at its physical According to the above table to calculate the total water
center, so please be careful when lifting it with a sling. flowrate for the confluence pipe selection.
Never hold the inlet of the outdoor unit to prevent it from For horizontal drainage pipe (The following table is for
deforming. reference)
Page 55
For Vertical drainage pipe (The following table is for
reference)
Reference
Allowable
PVC value of inner
maximum water Remark
pipe diameter of flowrate (l/h)
pipe (mm) •• The correct installation will not cause converse
water flow and the slope of the branch pipes can be
PVC25 20 220 For branch adjusted freely
PVC32 25 410 pipe •• The false installation will cause converse water flow
PVC40 31 730 and the slope of the branch pipe can not be ad-
Could be justed.
PVC50 40 1440
used for 6. Water storage pipe setting
PVC63 51 2760 confluence
PVC75 67 5710 pipe •• If the indoor unit has high extra static pressure and
without water pump to elevate the condensate wa-
PVC90 77 8280
ter, such as high extra static pressure duct unit , the
Attention: Adopt PVC40 or bigger pipe to be the main water storage pipe should be set to avoid converse
pipe. flow or blow water phenomena.
3. Individual design of drainage pipe system
•• The drainage pipe of air conditioner shall be in-
stalled separately with other sewage pipe, rainwater
pipe and drainage pipe in building.
•• The drainage pipe of the indoor unit with water
pump should be apart from the one without water
pump.
4. Supporter gap of drainage pipe
Installation
8. Blowhole setting
•• For the concentrated drainage pipe system, there
should design a blowhole at the highest point of
main pipe to ensure the condensate water discharge
smoothly.
•• The air outlet shall face down to prevent dirt enter-
Page 56
ing pipe.
•• Each indoor unit of the system should be installed it.
•• The installation should be considering the conve-
nience for future cleaning.
CLOSED OPEN
CLOSED
OPE
N
9. The end of drainage pipe shall not contact with ground Test cap
directly.
Installation
Check that the drainpipe is unhindered.
This test should be performed on newly built houses 2. Turn on the unit in COOLING mode. You will hear
before the ceiling is paved. the drain pump.Check whether the water is discharged
properly (a 1-minute lag is possible, depending on the
2.1 Units without a pump length of the drain pipe), Check whether water leaks from
the joints.
3. Turn off the air conditioner and put the cap back on.
• After turn off the air conditioner 3 minutes, check
whether there is anything abnormal. If drainage
pipes have not been distributed properly, over
back-flow water shall cause the flashing of alarm
indicator at remote-controlled receiving board and
Stow tube
even water shall run over the water collector.
•• Fill the water pan with 2 liters of water.
• Continuously infusing water until water level
•• Check that the drainpipe is unhindered
alarmed, check whether the drainage pump could
.2.2 Units with a pump discharge water at once. If water level does not
decline under warning water level 3 minutes
1. Remove the test cover. later, it shall cause shutdown of unit. When this
•• Fill the water pan with 2 liters of water. situation happens, the normal startup only can
be recovered by turning down power supply and
eliminating accumulated water.
Note: Drain plug at the main water-containing plate
is used for eliminating accumulated water in water-
containing plate when maintaining air conditioner fault.
During normal operation, the plug shall be filled in to
prevent leakage.
Page 57
5.4 Insulation work of drainage pipe 6. Refrigerant Pipe Installation
Refer the introduction to the insulation engineering
parts. 6.1 Maximum length and drop height
Ensure that the length of the refrigerant pipe, the number
of bends, and the drop height between the indoor and
outdoor units meets the requirements shown in the
following table.
Page 58
Pipe diameter Flare dimension A (mm/inch)
Flare shape
(inch(mm)) Min Max
Installation
3.Measure the necessary pipe length. •• For horizontal refrigerant pipe, the distance be-
tween supporters should not be exceed 1m.
4.Cut the selected pipe with pipe cutter •• For vertical refrigerant pipe, the distance between
•• Make the section flat and smooth. supporters should not be exceed 1.5m.
13. Connect the pipe to indoor unit and outdoor unit by
using two spanners.
•• Be sure to use two spanners and proper torque to
90
Oblique Rough Warped
fasten the nut, too large torque will damage the
bellmouthing, and too small torque may cause
leakage. Refer the following table for different pipe
connection.
Torque
Pipe Diameter Sketch map
N.m(lb.ft)
5. Insulate the copper pipe 15~16
1/4" (6.35)
(11~11.8)
•• Before test operation, the joint parts should not be
25~26
heat insulated. 3/8" (9.52)
(18.4~19.18)
6. Flare the pipe 35~36
1/2" (12.7)
•• Insert a flare nut into the pipe before flaring the (25.8~26.55)
pipe 45~47
5/8" (15.9)
•• According to the following table to flare the pipe. (33.19~34.67)
65~67
3/4" (19)
(47.94~49.42)
75-85
7/8" (22)
(55.3-62.7)
Page 59
7. Vacuum Drying and Leakage water might penetrated into pipeline.
Checking 3. Construction period is long, and rain water might
penetrated into pipeline.
7.1 Purpose of vacuum drying 4. Rain water might penetrate into pipeline during
•• Eliminating moisture in system to prevent the phe- construction.
nomena of ice-blockage and copper oxidation.
Ice-blockage shall cause abnormal operation of
Procedures of special vacuum drying are as follows:
system, while copper oxide shall damage
1. Vacuum drying for 1 hour.
compressor.
•• Eliminating the non-condensable gas (air) in system 2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 .
to prevent the components oxidizing, pressure fluc- Because nitrogen is dry gas, vacuum damage could
tuation and bad heat exchange during the operation achieve the effect of vacuum drying, but this method
of system. could not achieve drying thoroughly when there is too
much moisture. Therefore, special attention shall be drawn
7.2 Selection of vacuum pump to prevent the entering of water and the formation of
•• The ultimate vacuum degree of vacuum pump shall condensate water.
be -756mmHg or above. 3. Vacuum drying again for half an hour.
•• Precision of vacuum pump shall reach 0.02mmHg or
above. If the pressure reached -755mmHg, start to pressure
leakage test. If it cannot reached the value, repeat vacuum
7.3 Operation procedure for vacuum damage and vacuum drying again for 1 hour.
drying 4. Leakage test: After the vacuum degree reaches
-755mmHg, stop vacuum drying and keep the pressure for
Due to different construction environment, two kinds of 1 hour. If the indicator of vacuum gauge does not go up,
Installation
vacuum drying ways could be chosen, namely ordinary it is qualified. If going up, it indicates that there is moisture
vacuum drying and special vacuum drying. or leak source.
7.3.1 Ordinary vacuum drying
1. When conduct first vacuum drying, connect pressure
gauge to the infusing mouth of gas pipe and liquid pipe,
and keep vacuum pump running for 1hour (vacuum
degree of vacuum pump shall be reached -755mmHg).
2. If the vacuum degree of vacuum pump could not reach
-755mmHg after 1 hour of drying, it indicates that there is
moisture or leakage in pipeline system and need to go on
with drying for half an hour.
3. If the vacuum degree of vacuum pump still could not
reach -755mmHg after 1.5 hours of drying, check whether
there is leakage source.
4 . Leakage test: After the vacuum degree reaches
-755mmHg, stop vacuum drying and keep the pressure for
1 hour. If the indicator of vacuum gauge does not go up,
it is qualified. If going up, it indicates that there is moisture
or leak source.
Page 60
8. Additional Refrigerant Charge 9. Engineering of Insulation
•• After the vacuum drying process is carried out, the
additional refrigerant charge process need to be 9.1 Insulation of refrigerant pipe
performed.
•• The outdoor unit is factory charged with refrigerant. 1. Operational procedure of refrigerant pipe
The additional refrigerant charge volume is decided insulation
by the diameter and length of the liquid pipe be-
Cut the suitable pipe → insulation (except joint section) →
tween indoor and outdoor unit. Refer the following
flare the pipe → piping layout and connection→ vacuum
formula to calculate the charge volume.
drying → insulate the joint parts
Diameter of liquid pipe (mm) Formula
6.35 V=15g/m×(L-5) 2. Purpose of refrigerant pipe insulation
9.52 V=30g/m×(L-5) •• During operation, temperature of gas pipe and
liquid pipe shall be over-heating or over-cooling
12.7 V=65g/m×(L-5)
extremely. Therefore, it is necessary to carry out in-
V: Additional refrigerant charge volume (g). sulation; otherwise it shall debase the performance
L : The length of the liquid pipe (m). of unit and burn compressor.
•• Gas pipe temperature is very low during cooling.
Note: If insulation is not enough, it shall form dew and
•• Refrigerant may only be charged after performed cause leakage.
the vacuum drying process. •• Temperature of gas pipe is very high (generally
•• Always use gloves and glasses to protect your hands 50-100℃) during heating. Insulation work must be
and eyes during the charge work. carried out to prevent hurt by carelessness touching.
•• Use electronic scale or fluid infusion apparatus to 3. Insulation material selection for refrigerant pipe
weight refrigerant to be recharged. Be sure to avoid
•• The burning performance should over 120℃
extra refrigerant charged, it may cause liquid ham-
•• According to the local law to choose insulation
mer of the compressor or protections.
materials
•• Use supplementing flexible pipe to connect refriger-
Installation
•• The thickness of insulation layer shall be above
ant cylinder, pressure gauge and outdoor unit. And
10mm.If in hot or wet environment place, the layer
The refrigerant should be charged in liquid state.
of insulation should be thicker accordingly.
Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted. 4. Installation highlights of insulation construction
•• After finished refrigerant recharge process, check •• Gas pipe and liquid pipe shall be insulated sepa-
whether there is refrigerant leakage at the connec- rately, if the gas pipe and liquid pipe were insulated
tion joint part.(Using gas leakage detector or soap together; it will decrease the performance of air
water to detect). conditioner.
Page 61
insulation and cause easy aging of the material. 10. Engineering of Electrical Wiring
9.2 Insulation of drainage pipe 10.1 Highlights of electrical wiring
1. Operational procedure of refrigerant pipe installation
insulation •• All field wiring construction should be finished by
Select the suitable pipe → insulation (except joint section) qualified electrician.
→ piping layout and connection→ drainage test→ insulate •• Air conditioning equipment should be grounded ac-
the joint parts cording to the local electrical regulations.
•• Current leakage protection switch should be in-
2. Purpose of drainage pipe insulation stalled.
•• Do not connect the power wire to the terminal of
The temperature of condensate drainage water is very low.
signal wire.
If insulation is not enough, it shall form dew and cause
•• When power wire is parallel with signal wire, put
leakage to damage the house decoration.
wires to their own wire tube and remain at least
3. Insulation material selection for drainage pipe 300mm gap.
•• The insulation material should be flame retardant •• According to table in indoor part named “the speci-
material, the flame retardancy of the material should fication of the power” to choose the wiring, make
be selected according to the local law. sure the selected wiring not small than the date
•• Thickness of insulation layer is usually above 10mm. showing in the table.
•• Use specific glue to paste the seam of insulation ma- •• Select different colors for different wire according to
terial, and then bind with adhesive tape. The width relevant regulations.
of tape shall not be less than 5cm. Make sure it is •• Do not use metal wire tube at the place with acid or
firm and avoid dew. alkali corrosion, adopt plastic wire tube to replace it.
•• There must be not wire connect joint in the wire
4. Installation and highlights of insulation tube If joint is a must, set a connection box at the
construction place.
•• The single pipe should be insulated before connect- •• The wiring with different voltage should not be in
Installation
ing to another pipe, the joint part should be insu- one wire tube.
lated after the drainage test. •• Ensure that the color of the wires of outdoor and
•• There should be no insulation gap between the the terminal No. are same as those of indoor unit
insulation material. respectively.
•• You must first choose the right cable size before
preparing it for connection. Be sure to use H07RN-F
cables.
Table: Minimum Cross-Sectional Area able of Power and
Signal Cables
Page 62
11. Test Operation
Installation
11.3 Test operation
1. Open both the liquid and gas stop valves.
2. Turn on the main power switch and allow the unit to
warm up.
3. Set the air conditioner to COOL mode, and check the
following points.
Indoor unit
•• Whether the switch on the remote controller works
well.
•• Whether the buttons on the remote controller
works well.
•• Whether the air flow louver moves normally.
•• Whether the room temperature is adjusted well.
•• Whether the indicator lights normally.
•• Whether the temporary buttons works well.
•• Whether the drainage is normal.
•• Whether there is vibration or abnormal noise during
operation.
Outdoor unit
•• Whether there is vibration or abnormal noise during
operation.
•• Whether the generated wind, noise, or condensed
of by the air conditioner have influenced your neigh-
borhood.
•• Whether any of the refrigerant is leaked.
Page 63
Static Pressure Design
Contents
1. Introduction..........................................................................................................65
3. Dynamic losses......................................................................................................66
6. Unit conversion.....................................................................................................68
Static Pressure
Design
Page 65
3. Dynamic Losses
For dynamic losses, please refer to below image.
Static Pressure
Design
Page 66
4. Corresponding Relation Between Rectangular Duct and Round Duct
Static Pressure
Design
Page 67
5. Method For Duct Calculation (equal friction method)
1)Draw schematic view of the duct system.
1)Make notes for air volume and mark clearly the elbow, the branch parts, the air discharge outlet.
1)Select one main ducting route (where the maximum static pressure loss occures).
1)Select the air velocity for the main duct in accordance with the desirable air velocity.
6. Unit Conversion
• 1 inch water=248.8 N/m2 (Pa)=0.0361 lb/in2 (psi)=25.4 kg/cm2=0.0739 in mercury
• 1 ft3/min (cfm)=1.7 m3/h
• 1 ft/min=5.08*10-3 m/s
• 1 inch=2.54 cm=0.0254m=0.08333ft
Page 68