CFM56-7B Major Module Replacement Training Manual
CFM56-7B Major Module Replacement Training Manual
Major Module
Replacement
Training Manual
Customer Training Services
Feb 1999
GEK-112941
CFMI Proprietary Information PRELIMINARY ISSUE
CFM56-7B TRAINING MANUAL
CFM56-7
Major Module Replacement Course
Volume 1
Course Textbook
Document: GEK-112941
Revised: February 1999
Published by:
CFMI Customer Training Center
GE Aircraft Engines
Customer Technical Education Center
123 Merchant Street
Cincinnati, Ohio 45246
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CFMI PROPRIETARY INFORMATION
INTRO Feb 99
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFMI PROPRIETARY INFORMATION
INTRO Feb 99
CFM56-7B TRAINING MANUAL
This publication is for TRAINING PURPOSES ONLY. This information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult the
pertinent Maintenance Publication.
This product is considered CFMI Aircraft Engines technical data information and therefore is exported under U.S. Government
Export License Regulations. It is issued to the user under specific conditions that; the contained data, or it's product may not
be resold, diverted, transferred, transshipped, reexported, or used in any other country without prior written approval of the U.S.
Government.
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INTRO Feb 99
CFM56-7B TRAINING MANUAL
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INTRO Feb 99
CFM56-7B TRAINING MANUAL
TABLE OF CONTENTS
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CFM56-7B TRAINING MANUAL
EFFECTIVITY
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INTRO Feb 99
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFMI PROPRIETARY INFORMATION
INTRO Feb 99
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFMI PROPRIETARY INFORMATION
INTRO Feb 99
CFM56-7B TRAINING MANUAL
L N
L Left N1 Actual Fan Speed
L/E Leading Edge N1* Desired Fan Speed
lbs. Pounds, Weight N1K Corrected Fan Speed
LCD Liquid Crystal Display N2 Actual Core Speed
L/H Left Hand N2 Desired Core Speed
LP Low Pressure N2K Corrected Core Speed
LPC Low Pressure Compressor N/C Normally Closed
LPT Low Pressure Turbine N/O Normally Open
LPTACC LPT Active Clearance Control NVM Non Volatile Memory
LPTN Low Pressure Turbine Nozzle
LPTR Low Pressure Turbine Rotor O
LRU Line Replaceable Unit OAT Outside Air Temperature
LVDT Linear Variable Differential Transformer OD Outside Diameter
OGV Outlet Guide Vane
M OSG Overspeed Governor
ma Milliamperes (Current) OVBD Overboard
MCD Magnetic Chip Detector
MCL Maximum Climb P
MCR Maximum Cruise Pb Bypass Pressure
MCT Maximum Continuous Pc Regulated Servo Pressure
mils D.A. Mils Double Amplitude Pcr Case Regulated Pressure
mm Millimeters Pf Heated Servo Pressure
Mo Mach Number PN Part Number
MPA Maximum Power Assurance Po Pressure Ambient
MPH Miles Per Hour PPH Pounds per Hour
mV Millivolts PRSOV Pressure Regulating Shutoff Valve
mVDC Millivolts Direct Current Ps Pump Supply Pressure
Ps12 Fan Inlet Static Air Pressure
Ps13 Fan Outlet Static Air Pressure
EFFECTIVITY
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INTRO Feb 99
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFM56-7B TRAINING MANUAL
W
Wf Weight of Fuel or Fuel Flow
WOW Weight on Wheels
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INTRO Feb 99
CFM56-7B TRAINING MANUAL
BASIC ENGINE
Given an objective and/or an engine configuration exercise, the student will identify:
....the basic engine construction of the CFM56-7 engine. (1.A.a)
....the engine data plate. (1.A.a)
....the general weights and dimensions of the CFM56-7 engine. (1.A.a)
....the bearings and sumps of the CFM56-7 engine. (1.A.a)
....selected engine flanges of the CFM56-7 engine. (1.A.a)
Given an objective and/or an engine configuration exercise, the student will select the purpose of:
....the basic engine construction of the CFM56-7 engine. (1.B.a)
....the engine data plate. (1.B.a)
....the bearings and sumps of the CFM56-7 engine. (1.B.a)
....selected engine flanges of the CFM56-7 engine. (1.B.
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
Identification (1.A.a)
The CFM56-7 engine is a high bypass, dual rotor, axial
flow turbofan engine.
Purpose (1.B.a)
The engine supplies thrust to the aircraft, and power to
the following aircraft systems:
- Electrical
- Hydraulic
- Pneumatic
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
ENGINE CONSTRUCTION
EFFECTIVITY
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
Identification (1.A.a)
The stainless steel engine data plate is painted with black
enamel and located on the right hand fan case aft of the oil
tank. The plate consists of the following data:
- Regulatory agency data.
- Engine manufacture data.
- Engine performance data.
Purpose (1.B.a)
The engine data plate serves as a single source to record
engine type, model, type certification, production codes,
serial number, thrust ratings, and manufacturer.
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
Identification (1.A.a)
Approximate weights for a CFM56-7 engine are indicated
in the table below. Actual weight will vary with different
aircraft component configurations and options added.
Major Module Weight
Fan 2330 lb (1156.9 kg)
Core 1713 lb (777.5 kg)
Low Pressure Turbine 1090 lb (494.4 kg)
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
Identification (1.A.a)
Five main bearing assemblies are contained within the
forward sump (bearings 1 ball, 2 roller, 3 ball and roller)
and the aft sump (bearings 4 roller and 5 roller).
Purpose (1.B.a)
The bearings provide support for the N1 and N2 shafts.
Ball bearings absorb axial and radial loads from the
shafts. Roller bearings absorb only radial loads.
EFFECTIVITY
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
ENGINE FLANGES
Identification (1.A.a)
The CFM 56-7 engine has sixteen flanges labeled with
alpha or alphanumeric designations. To locate the
appropriate flange use the correct alpha or alphanumeric
flange designation.
Purpose (1.B.a)
Flanges provide attach points for accessories, piping,
and line replaceable units. Flange call-outs are used to
locate dimensional data during the installation of the
CFM56-7 major modules.
EFFECTIVITY
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
ENGINE FLANGES
EFFECTIVITY
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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BASIC ENGINE
CFM56-7B TRAINING MANUAL
MAJOR MODULES
Given an objective and/or an engine configuration exercise, the student will identify:
....the three major modules of the CFM56-7 engine. (3.A.d)
....selected components of the Low Pressure Turbine major module of the CFM56-7 engine. (4.A.d)
....the dimensional data of the CFM56-7 engine (4.A.d)
Given an objective and/or an engine configuration exercise, the student will select the purpose of:)
....the three major modules of the CFM56-7 engine. (3.B.d)
....selected components of the Low Pressure Turbine major module of the CFM56-7 engine. (3 or 4.B.d)
....the dimensional data of the CFM56-7 engine (4.B.d)
Given an objective exercise, the student will match the functional description with:
....the three major modules of the CFM56-7 engine. (4.D.d)
....selected components of the three major modules of the CFM56-7 engine. (4.D.d)
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
General
The CFM56-7 engine is of a modular design that consists
of three major modules. The engine major modules are
as follows:
- Fan major module.
- Core major module.
- LPT major module.
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (1.A.d)
The fan major module consists of the following major
components:
- Fan and Booster.
- Fan Frame.
- No. 1 and No. 2 Bearing Support.
- Accessory Gearbox (AGB).
- Transfer Gearbox (TGB).
- Inlet Gearbox (IGB).
Purpose (1.B.d)
The function of the fan major module is as follows:
- Supplies 85 percent of the total engine thrust
through secondary airflow acceleration.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFM56-7B TRAINING MANUAL
Purpose (3.B.a)
The front and rear spinner cones are aerodynamic
fairings which direct engine inlet airflow.
The front spinner cone, rear spinner cone and fan disk
are all part of the fan and booster module of the fan
major module.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (3.A.a)
The accessory gearbox (AGB) module is on the left hand
side of the engine, on the fan inlet case. It consists of
the following drive pads:
- Engine Electronic Control EEC Alternator.
- Handcranking pad.
- N2 Speed Sensor.
- Starter.
- Integrated Drive Generator (IDG).
- Hydraulic Pump.
- Fuel Pump w/hydromechanical unit (HMU).
- Lubrication Unit.
Purpose (3.B.a)
The AGB sends torque from the N2 rotor through the spur
gears to turn the engine and aircraft accessories.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (3.A.a)
The inlet gearbox (IGB) module is installed in the fan
frame. It is bolted to the forward side of the fan frame aft
flange. The IGB contains a 47 tooth horizontal bevel
gear, a 35 tooth radial bevel gear, the No. 3 ball bearing
and the No. 3 roller bearing. The No. 3 bearing locknut
secures the module to the forward shaft of the high
pressure compressor (HPC) rotor.
Purpose (3.B.a)
The gearbox assembly is the mechanical coupling
between the high pressure compressor (HPC) rotor and
the transfer gearbox (TGB). The No. 3 ball bearing
positions the core rotor axially and the No. 3 roller
bearing provides radial positioning of the forward end of
the HPC rotor.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (1.A.d)
The core major module is a short, 2 bearing high
pressure system. The forward end is supported by the
No. 3 (ball and roller) bearing assembly located in the fan
frame. The rear end is supported by the No. 4 roller
bearing assembly located in the high pressure turbine
(HPT) aft shaft and retained by the low pressure turbine
(LPT) front shaft.
Purpose (1.B.d)
The core major module is a high pressure, high speed,
gas generator that produces power to drive the engine.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The aft shaft of the high pressure turbine rotor contains
the No. 4 bearing outer race, an oil seal, and an air duct.
The entire assembly of parts is held in place by the No. 4
bearing retainer nut and ring.
Purpose (4.B.d)
The No. 4 bearing outer race supports the aft end of the
high pressure system. The oil seal is part of the aft
sump pressurization system. The air duct provides a
path for booster discharge air to the aft sump
pressurization seals.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
NO. 4 BEARING RACE, OIL SEAL, AIR DUCT & NO. 4 BEARING RETAINER
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (1.A.d)
The low pressure turbine (LPT) major module is a four
stage turbine that consists of the following modules:
- LPT rotor/stator.
- LPT shaft.
- Turbine frame.
Purpose (1.B.d)
The LPT changes the hot gases into mechanical energy
to turn the fan and booster rotor.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The flame arrestor consists of honeycomb structure
within a housing mounted to the flange assembly at the
center vent tube exit port. The flange assembly bolts to
the rear frame and supports the flame arrestor. An oil
drainage port is located at the 6 o'clock position of the
flange.
Purpose (4.B.d)
The flame arrestor honeycomb structure changes the oil
vapor carried with the vent air back to a liquid thereby
reducing the potential for combustion. The flange
assembly acts as the cover for the rear inner flange of
the low pressure turbine frame.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The oil inlet cover consists of a housing, the oil supply
tube for No. 4 and No. 5 bearings, an oil supply
dampener tube for the No. 5 bearing, pressurization
tubing and the stationary air/oil seals for the aft sump.
The cover mounts to the rear face of the No. 5 bearing
support which is part of the turbine frame.
Purpose (4.B.d)
The oil inlet cover provides the formation of the engine's
aft sump and pressurization of the dual air/oil seal
installed at the rear end of the center vent tube. The oil
inlet cover also supports the rear vent tube.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The aft air/oil separator is of a two piece design. It
consists of the air/oil separator and an air/oil separator
cover. The assembly is retained to the center vent tube
extension duct with a nut.
Purpose (4.B.d)
The aft air/oil separator separates the oil from the air
within the aft sump and allows the air to vent overboard
through the center vent tube.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The low pressure turbine (LPT) shaft plug is placed in the
front of the LPT shaft. It consists of the plug with two o-rings
and an anti-rotation tab. A retaining ring holds the
plug in place.
Purpose (4.B.d)
The LPT shaft plug prevents the flow of sump vent air
from escaping forward through the spinner cones. The
shaft plug tab is an anti-rotation device for the nut that
attaches the LPT shaft to the fan shaft.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
DIMENSIONAL DATA
Identification (4.A.d)
The dimensional data required for reassembly of the
CFM56-7 major modules is as follows:
- LV = Constant
- X = LV + VC + YA
- D48 = X - ZF
Purpose (4.B.d)
These dimensions are provided so that the calculation of
the D48 shim can be performed. The properly sized D48
shim insures that rotor to stator spacing is correct within
the low pressure turbine major module after assembly to
the core major module.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
DIMENSIONAL DATA
Identification (4.A.d)
Additional dimensional data required for reassembly of
the CFM56-7 major modules is as follows:
- ZK = End of LPT shaft to D48 seating shoulder.
- ZL = (ZJ + VD + D48) - ZK
Purpose (4.B.d)
These dimensions are provided so that the calculated ZL
dimension can be performed. Calculated ZL is
compared with actual ZL to insure that the LPT shaft is
properly seated and secured within the fan shaft.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
Identification (4.A.d)
The VC data plate is located at the 9 o'clock position aft
looking forward on strut No. 10 of the fan major module.
Purpose (4.B.d)
The VC dimension measures from the fan frame
mounting flange of the No. 1 and No. 2 bearing support
to the aft flange that interfaces with the core major
module.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
DIMENSIONAL DATA
Identification (4.A.d)
The YA data plate is located at the 8 o'clock position aft
looking forward on flange N of the core major module.
Purpose (4.B.d)
The YA dimension measures from the front flange of the
forward stator case to the aft flange of the combustion
case.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
DIMENSIONAL DATA
Identification (4.A.d)
The ZF data plate is located at the 8 o'clock position aft
looking forward on flange T of the low pressure turbine
(LPT) major module.
Purpose (4.B.d)
The ZF dimension measures from the shoulder at the
front of the LPT shaft to the forward flange of the rotor/
stator case.
EFFECTIVITY
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MAJOR MODULES
CFM56-7B TRAINING MANUAL
EFFECTIVITY
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CFMI PROPRIETARY INFORMATION
Feb 99
MAJOR MODULES