AE8-1408 R2 August 2016

CoreSense™ Communications for 13 to 15 Ton

Copeland Scroll™ Air Conditioning Compressors

TABLE OF CONTENTS
Section Page Section Page

Safety Commissioning
Safety Instructions ................................................... 2 Communications ...................................................... 6
Safety Icon Explanation ........................................... 2 DIP Switch Configuration .......................................... 7
Instructions Pertaining to Risk of Electrical Jumper Setting ......................................................... 7
Shock, Fire, or Injury to Persons .............................. 3 PC Interface Software .............................................. 7
Safety Statements.................................................... 3
Service
Introduction Field Service ............................................................ 8
Overview .................................................................. 4 Troubleshooting ........................................................ 8
Features................................................................... 4
Application Usage .................................................... 4 Tables
Part Numbers ........................................................... 4 Module Part Numbers .............................................. 9
Agency Recognition ................................................. 4 Module Specifications .............................................. 9
Product Specifications.............................................. 4 Accessory Parts ....................................................... 9
Modbus Map ..................................................... 10-12
Installation
DIP Switch Purpose................................................ 13
Mounting .................................................................. 4
LED Flash Code Information ............................. 13-14
Terminal Description and Basic Field Wiring............. 4
Dielectric (Hipot) Testing .......................................... 5 Figures
Terminal Box Wiring Diagrams ............................... 15
Operation
CoreSense Communications Module Photo ........... 16
Warning Codes ........................................................ 5
Thermistor Circuit Cable ......................................... 16
Alert/Lockout Codes ................................................... 5 Modbus Addressing ................................................ 17
Resetting Alert Codes .............................................. 6 PC Interface Wiring ................................................ 18

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Safety Instructions
Copeland Scroll™ compressors with CoreSense™ Communications are manufactured according to the latest
U.S. and European Safety Standards. Particular emphasis has been placed on the user's safety. Safey icons are
explained below and safety instructions applicable to the products in this bulletin are grouped on page 3. These
instructions should be retained throughout the lifetime of the compressor. You are strongly advised to follow these
safety instructions.

Safety Icon Explanation

DANGER indicates a hazardous situation which, if not avoided, will result

DANGER in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
WARNING result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous
CAUTION situation which, if not avoided, could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to personal injury.

CAUTION, without the safety alert symbol, is used to address practices

CAUTION not related to personal injury.

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Instructions Pertaining to Risk of Electrical Shock, Fire, or Injury to Persons

ELECTRICAL SHOCK HAZARD

WARNING • Disconnect and lock out power before servicing.
• Discharge all capacitors before servicing.
• Use compressor with grounded system only.
• Molded electrical plug must be used when required.
• Refer to original equipment wiring diagrams.
•
• Failure to follow these warnings could result in serious personal injury.

PRESSURIZED SYSTEM HAZARD

WARNING • System contains refrigerant and oil under pressure.
• Remove refrigerant from both the high and low compressor side before
removing compressor.
•
• Never install a system and leave it unattended when it has no charge,
a holding charge, or with the service valves closed without electrically
locking out the system.
• Use only approved refrigerants and refrigeration oils.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in serious personal injury.

BURN HAZARD
WARNING • Do not touch the compressor until it has cooled down.
• Ensure that materials and wiring do not touch high temperature areas of
the compressor.
• Use caution when brazing system components.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in serious personal injury or
property damage.

COMPRESSOR HANDLING
CAUTION • Use the appropriate lifting devices to move compressors.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in personal injury or
property damage.

Safety Statements
• Refrigerant compressors must be employed only for their intended use.
•
install, commission and maintain this equipment.
•
• All valid standards and codes for installing, servicing, and maintaining electrical and
refrigeration equipment must be observed.

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INTRODUCTION Copeland Scroll compressors equipped with CoreSense

Overview Communications will have an “E” in the electrical code.
An example is the 15-ton scroll, ZP182KCE-TED.
CoreSense™ Communications is a breakthrough
innovation for 13 to 15 ton Copeland Scroll ™ air Module Part Numbers
conditioning compressors. The CoreSense
Communications module, installed in the compressor OEM and service compressors will have the CoreSense
electrical box, provides advanced diagnostics, Communications module installed in the compressor
protection, and communications that enhance electrical box. Individually packaged modules are
compressor performance and reliability. available to the aftermarket for component replacement.
Part numbers for OEM and service applications are
Features listed in Table 1 at the end of this bulletin.
CoreSense Communications has the following key Agency Recognition
features:
CoreSense Communications carries the following
1. Motor temperature protection agency recognitions:
2. Missing phase protection U.L. file E253322, Volume 7, Software Class B
3. Reverse phase protection CB Test Certificate
4. Low control circuit voltage protection
Product Specifications
5. Short cycling detection and alert
CoreSense specifications are shown in Table 2. Many of
6. Communication to system controller through the electrical specifcations are the same as previously
RS485/Modbus used electronic motor protection modules.
7. Storage of operational history, runtime information,
fault counters, etc. INSTALLATION
8. Display of status, warning, and alert information Mounting
via LEDs As mentioned above, CoreSense Communications will
be shipped already installed in the compressor electrical
CoreSense Communications provides compressor
box. Two holding tabs secure the module in the box.
and system protection through its proprietary lockout
To remove the module depress the holding tabs and
feature. Depending on the severity and frequency of
remove the module.
the fault that caused the trip condition, the CoreSense
Communications module can lockout the compressor WARNING
contactor to prevent damage to the compressor and
system components. Less severe fault conditions Always disconnect and lockout the power supply
resulting in an occasional trip will not result in a lockout before removing the compressor electrical box cover
condition. for servicing.

Flashing red and green LEDs communicate Status, Terminal Description and Basic Field Wiring
Warning, and Alert codes to the service technician and Figure 2 at the end of this bulletin shows the CoreSense
the master controller. Communications module. Figures 1a and 1b are the
terminal box wiring diagrams. An explanation of the
Application Usage terminal designations follows:
WARNING T2-T1: Module power supply, 24 or 120/240 VAC.
CoreSense Communications modules may only be used L1-L2-L3: Phase inputs corresponding to compressor
to retrofit Kriwan INT69 SU2 modules. They are not input power L1-L2-L3.
interchangeable with any other brand of motor M2-M1: Normally open control circuit contacts; M2-
protection module that may have been previously used M1 should be wired in series with the compressor
with Copeland Scroll compressors. contactor.
CoreSense Communications modules are only intended A (-), GND, B (+): RS485 communications.
to be used as field retrofits for Kriwan INT69 SU2 motor
protection modules that have been previously used with Temperature Plug: See Figure 3 for identification of the
13 to 15 ton Copeland Scroll compressors. PTC and common connections.

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When multiple CoreSense Communications modules Code 3 - Short Cycling

are networked, a shielded, twisted pair cable such The module will flash the green Warning LED three
as Beldon #8761 (22 AWG) should be used for the times indicating the compressor has short cycled more
communication wiring. than 48 times in 24 hours. A short cycle is defined as
NOTICE compressor runtime of less than 3 minutes. The
Warning will be activated when the “Short Cycling”
The RS485 is polarity sensitive. When “daisy dipswitch (#10) is "off" or in the "down" position. When
chaining” modules the A (-) must connect to other fewer than 48 short cycles are accumulated in 24
A (-) terminals and B (+) must connect to other B hours the Warning code will be cleared.
(+) terminals.
Code 4 - Not used with this compressor family
Dielectric (Hipot) Testing
Alert/Lockout Codes (Red LED Flash Code)
CAUTION Code 1 - Motor High Temperature
Use caution with high voltage and never hipot The module will flash the red Alert LED one time
when compressor is in a vacuum. indicating the motor PTC circuit has exceeded 4.5K
Ohms ± 25%. A code 1 Alert will open the M2-M1
U.L. sets the requirement for dielectric strength testing contacts. The Alert will reset after 30 minutes and the
and should be consulted for the appropriate voltage M2-M1 contacts will close if the resistance of the motor
and leakage values. Emerson Climate Technologies PTC circuit is below 2.75K Ohms. Five consecutive
does not recommend hipot testing at voltages higher Code 1 Alerts will lockout the compressor. Once the
than 1,000 VAC. module has locked out the compressor, a power cycle
or Modbus reset command will be required for the
OPERATION lockout to be cleared.
WARNING Code 2 - Open/Shorted Motor Thermistor
The module will flash the red Alert LED two times
The CoreSense Communications module is a indicating the motor PTC thermistor circuit has a
recognized safety device and must be used with
resistance value that indicates an open/shorted
all compressors that have TE* electrical codes.
thermistor chain (see Table 2). A Code 2 Alert will
A solid green LED indicates the module is powered and open the M2-M1 contacts. The Alert will reset after
operation is normal. A solid red LED indicates an internal 30 minutes and the M2-M1 contacts will close if the
problem with the module. See the Troubleshooting resistance of the motor PTC circuit is back in the
section of this bulletin for more information on what to normal range. The module will lockout the compressor
do if the red LED is solid. if the trip condition exists for longer than 6 hours.
Once the module has locked out the compressor, a
CoreSense Communications communicates Warning power cycle or Modbus reset command will be
codes via a green flashing LED. Warning codes do not required to clear the lockout.
result in a trip or lockout condition. Alert codes are
communicated via a red flashing LED. Alert codes Code 3 - Short Cycling
will result in a trip condition and possibly a lockout The module will flash the red Alert LED three times
condition. indicating the compressor is locked out due to short
cycling. A Code 3 Alert will open the M2-M1 contacts.
Warning Codes (Green LED Flash Code) Code 3 will be enabled when the "Short Cycling"
Code 1 - Loss of Communication dipswitch (#10) is "on" or in the "up" position and the
compressor has exceeded the number of short cycles
The module will flash the green Warning LED one configured by the user in a 24 hour period. Once the
time indicating the module has not communicated module has locked out the compressor, a power cycle
with the master controller for longer than 5 minutes. or Modbus reset command will be required to clear
Once communication is reinitiated, the Warning will the lockout.
be cleared.
Code 4 - Not used with this compressor family
Code 2 - Reserved For Future Use

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Code 5 - Reserved for Future Use COMMISSIONING

Communications
Code 6 - Missing Phase
Programming knowledge and a familiarity with
The module will flash the red Alert LED six times
Modbus will be required by the system designer
indicating a missing phase in one of the three leads to
to use the communications features of CoreSense
the compressor. A Code 6 Alert will open the M2-
Communications. CoreSense Communications
M1 contacts. The Alert will reset after 5 minutes and
has opto-isolated RS485 for the physical layer. The
the M2-M1 contacts will close if the missing phase
communication protocol is Standard Modbus and
condition is not present. The module will lockout the
Emerson Climate Technologies Modbus. CoreSense
compressor after 10 consecutive Code 6 Alerts.
Communications will act as the Modbus slave, while
Once the module has locked out the compressor, a
the master will be implemented in a system controller,
power cycle or Modbus reset command will be
PC software, or any other equivalent external device.
required to clear the lockout.
Use of the communications feature of CoreSense
Communications allows the master access to much of
Code 7 - Reverse Phase
the data that resides in the CoreSense Communications
The module will flash the red Alert LED seven times module. Emerson Climate Technologies Modbus has
indicating a reverse phase in two of the three leads six message categories:
to the compressor. A Code 7 Alert will open the M2-
M1 contacts. The module will lockout the compressor 1. Device ID Messages
after one Code 7 Alert. A power cycle or Modbus 2. CoreSense Status Messages
reset command will be required to clear the lockout.
3. CoreSense History Status Messages
Code 8 - Reserved For Future Use 4. Configuration Messages
Code 9 - Module Low Voltage 5. Command Messages
The module will flash the red Alert LED nine times 6. Firmware Update Messages
indicating low module voltage (see Table 2) on the
CoreSense status, configuration, history, and device
T2-T1 terminals for more than 5 seconds. A Code 9
information messages available to the master include
Alert will open the M2-M1 contacts. The Alert will reset
those listed in Table 4.
after 5 minutes and the M2-M1 contacts will close if
the T2-T1 voltage is above the reset value in Table 2. The history status messages give the order in which the
Warning/Alert has happened, with the total compressor
Please see Table 6 for a summary of Warning and Alert run time. Information about the Warning/Alert
codes and troubleshooting information. occurrence during the last 7 days and the cumulative
Warning/Alert counter are also available.
Resetting Alert Codes
Resetting Alert codes can be accomplished in two For more information on CoreSense™ Communications
different ways. First, Alert codes can be reset manually features and to request Modbus maps please contact
by cycling power to the module (disconnect T2 or T1 your Application Engineer.
for 5 seconds). The second way to reset Alert codes
is to send a Modbus reset command from the master DIP Switch Configuration
controller. DIP switch selection for the Modbus address, baud rate,
parity, and other operating conditions simplify service
Power Up Delay and start-up procedures. Table 5 lists the purpose of
When CoreSense Communications is cycled off, there is each switch.
a thirteen to fifteen second delay before the module is NOTICE
active.
The module must be reset after changing any of
If the fault that initiated the Alert code is absent after the DIP switch settings for changes to take effect.
one of the above resets is performed, the Alert code will be
cleared and CoreSense will allow normal operation. If the CoreSense Communications modules are shipped from
fault is still present after the reset is performed the fault the factory with the DIP switches set to default settings
code will continue to be displayed via the green or red for standalone operation. Default settings are shown
flashing LED. in Table 5. Switch 1 is turned “on” as part of a quality

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control check to verify communications capability of the the modules on the ends of the daisy chain. All other
module before it leaves the compressor manufacturing jumpers in the sequence of daisy chained modules
plant. All other DIP switch default settings are in the should be removed. The jumper can be removed using
“off” position. miniature electronics needle nose pliers

NOTICE PC Interface Software

If DIP switch settings are inadvertently changed, the PC interface software is available from Emerson Climate
compressor will operate, but could have some loss of Technologies, Inc. The PC interface software allows
protection. Scroll temperature protection and short the design engineer access to status, configuration,
cycle protection could be disabled. history, and data logging via a computer. This method of
connecting and communicating with CoreSense is very
The following steps cover the DIP switch settings helpful during the unit development stage if CoreSense
throughout the commissioning process for a multiple is in stand-alone mode and not communicating with a
compressor system with communications. master controller.

1. Switches 1 through 5 are used for setting The RS-485/USB adapter used to connect the laptop
the device address. DIP switch 1 is the least to the CoreSense is B & B Electronics model number
significant bit (LSB) and switch 5 is the most USOPTL4. Figure 5 illustrates the wiring and DIP switch
significant bit (MSB). DIP switch addresses settings necessary to enable communications.
0 through 31 are shown in Figure 4. Each
CoreSense Communications module that is daisy For more information on the PC interface software, how
chained and connected to a master controller to obtain it, and a tutorial on its use, please contact your
must have a unique node address (as determined Application Engineer.
by the DIP switch settings). SERVICE
2. Switch 6 defines the communication baud rate for Field Service
the CoreSense Communications module. If the
switch is “off”, the baud rate is 19200. If the switch Service compressors will be shipped with the CoreSense
is “on” the baud rate is 9600. The baud rate of Communications module installed in the compressor
each CoreSense Communications module should terminal box. Special attention should be given to the
be set to match the master controller baud rate. module DIP switch settings of the compressor being
replaced so the DIP switch settings can be transferred
3. Switch 7 defines the communications parity. to the module of the replacement compressor. As
The default parity setting for the CoreSense mentioned earlier, the CoreSense Communications
Communications module is no parity. If the switch module is a recognized safety device and shall be used
is set to “on” the module will communicate using only with approved compressors.
even parity. The parity setting must match the
parity setting of the master controller. NOTICE
4. Switch 8 defines the control mode. The If a compressor with CoreSense Communications
default setting is standalone mode (off). If fails in the field, the CoreSense module should
communications with a master controller is remain with the failed compressor so Emerson
desired, switch 8 should be turned “on” to technicians can download the CoreSense data
network. to assist with determining the root cause of
compressor failure.
5. Switch 9 defines the thermistor configuration. The
default setting is “off” for PTC thermistor types. Troubleshooting
6. Switch 10 enables short cycling protection if WARNING
turned “on”. The default setting is “off”.
Always disconnect and lockout the power supply
Jumper Setting before removing the compressor electrical box cover
CoreSense Communications modules are shipped for servicing.
with the jumper installed. For standalone operation For troubleshooting purposes the motor thermistor
the jumper should remain installed. For daisy chained circuits are similar to those of other Copeland Scrolls.
applications the jumper should remain installed for The motor has positive temperature coefficient (PTC)

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type thermistors; as the motor temperature increases,

so does the resistance of the thermistor chain. To
measure the resistance of the PTC circuit simply
remove the temperature plug from the CoreSense
module and measure the resistance in the appropriate
pins shown in Figure 3. The measured values should
be in the ranges listed in Table 2. For information on
troubleshooting causes of high motor temperatures
please refer to the Application Engineering Bulletin for
the compressor.

A loss of communications with the master controller for

more than five minutes is communicated via a green
flash code 1 if DIP switch #8 is enabled. CoreSense
Communications has no provisions to detect incorrect
wiring neither between daisy chained modules nor to
the master controller. Ideally, the master controller will
contain advanced troubleshooting menus for help in
diagnosing communications issues between the master
controller and the CoreSense module.

NOTICE
In some rare cases communication between the
master controller and the CoreSense module is
problematic. Reversing the polarity will re-initiate
communication.

To reverse polarity:

1. Adjust CoreSense to negative

2. Adjust master controller to positive

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Table 1
CoreSense Communications Module Part Numbers

Voltage OEM Part Number Service Part Number

24 571-0065-05 971-0065-04
120/240 571-0064-06 971-0064-05

Table 2
CoreSense Communications Module Specifications

Module Part Number 571-0065-05 571-0064-06

120/240 VAC, 60HZ
Module Voltage & Frequency 24 VAC, 50/60 HZ
115/230 VAC, 50 HZ
Allowable Voltage Range 18 - 30 VAC 85 - 265 VAC
T2/T1 Low Voltage Trip 18 VAC 85/170 VAC
T2/T1 Low Voltage Reset 19 VAC 95/185 VAC
Power Consumption 5 VA 5 VA
M1/M2 Contact Rating 2.5A Max 2.5A Max
Motor Temperature Trip Resistance > 4.5KΩ ± 25% > 4.5KΩ ± 25%
Open Motor Thermistor Trip Resistance >220KΩ >220KΩ
Shorted Motor Thermistor Trip Resistance <40Ω <40Ω
Motor Temperature Reset Resistance < 2.75KΩ < 2.75KΩ
Reset Time After Trip 30 minutes 30 minutes
Operating Temperature -40° to 150°F (-40° to 65°C) -40° to 150°F (-40° to 65°C)
Storage Temperature -60° to 175°F (-51° to 80°C) -60° to 175°F (-51° to 80°C)

Table 3
CoreSense Communications Accessory Parts

Part Description Part Number

Motor Thermistor Harness 529-0211-00

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Table 4 - CoreSense Modbus Map

Note: Number of registers value to be send in the query = Number in the column "Message Length With Zero Stuffing" / 2
(e.g. number of reg required to read "Seven day Warning history with cumulative count" is 36 (72/2)

Read Only Data

Read Write Data
Write Only Data

Parameters can be read using Function code 4 (Read Input Register)

Message Message
Location
Parameter Length in Length With Description
in Hex
Bytes Zero Stuffing
CoreSense Module Firmware
300 8 16
Version
308 CoreSense Module Model Number 12 24
314 ASSET Serial Number 12 24
320 ASSET Model Number 18 36
332 CoreSense Module Serial Number 11 22
33D Division Name 29 58
35A Product Code 9 18
363 Product Name 7 14
36A Product type 1 2
36B Endian Convention 1 2
36C Dip switch Setting 2 2
Unused (18 bytes)
0 - Normal Operation
1 - Loss of Communication to E2
2 - Open OR Short Spare Thermister Warning
3 - Open OR Shrt Scroll Thermister Warning
4 - Short Cycle Warning
5 - Module Low Voltage Trip
6 - Spare High Temperature Trip
7 - Missing Phase Trip
8 - Scroll High Temperature Trip
9 - Motor Thermister Open OR Short Trip
380 Alarm Code 1 2
10 - Motor High Temperature Trip
11 -Short Cycle Lockout
12 - Spare High Temperature Lockout
13 - Motor High Temperature Open OR Short
Lockout
14 - Reverse Phase Lockout
15 - Missing Phase Lockout
16 - Scroll High Temperature Lockout
17 - Motor High Temperature Trip Lockout
18 - P47 Module Failure

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Table 4 - CoreSense Modbus Map Continued

Unused (18 bytes) - continued

0x0001 - PTC Status (OK-1/Not OK-0)
0x0002 - Scroll High Temp NTC Status (OK-1/Not
OK-0)
0x0004 - Spare Temp NTC Status (OK-1/Not OK-0)
0x0008 - L1 Voltage Status (Present-1/Absent-0)
0x0010 - L2 Voltage Status (Present-1/Absent-0)
381 Input and Output status 4 4
0x0020 - L3 Voltage Status (Present-1/Absent-0)
0x0040 - Line Phase Voltage Status (OK-1/Not
OK-0)
0x0080 - Line Reverse Voltage Status (OK-1/Not
OK-0)
0x0100 - Pilot Voltage Status (OK-1/Not OK-0)
385 N/A 2 2
387 N/A 2 2
389 Pilot Voltage Value 2 2 Pilot Voltage Value - Range 0 to 655.36 V
Unused (117 bytes)
Ten most recent alarms with time
400 40 60
stamp
Compressor run history with
428 11 20
cumulative count
Compressor start history with
433 19 20
cumulative count
Short Cycle history with cumulative
446 11 20
count
Unused (30 bytes)
Seven day Warning history with
46F 40 72
cumulative count
Seven day Trip history with
497 60 108
cumulative count
Seven day Lockout history with
4D3 70 126
cumulative count

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Table 4 - CoreSense Modbus Map Continued

Parameters can be read using Function code 3 (Read Holding Register)

Message Message
Location in Hex Parameter Length in Length With
Bytes Zero Stuffing
100 Customer Id Code 4 8
104 Customer Location 17 34
115 Customer Name 17 34
126 Compressor Model Number Modified 18 36
138 Compressor serial number 12 24
144 Application code 3 6
147 Temperature code 4 8
14B Refrigerant code 7 14
152 Functional Configuration 2 2
154 Compressor run time to count as short cycle 1 2
155 N/A 2 2
157 N/A 2 2
159 No. of Events to Phase Loss Lockout 1 2
15A Future Use
15B Future Use
15D Future Use
15F N/A 1 2
160 No.of Events to Short Cycling Warning 1 2

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Table 4 - CoreSense Modbus Map Continued

Parameters can be write using Function code 16 (Preset Multiple Registers)

Location Message Message Length

Parameter
in Hex Length in Bytes With Zero Stuffing

100 Customer Id Code 4 8

104 Customer Location 17 34
115 Customer Name 17 34
126 Compressor Model Number Modified 18 36
138 Compressor serial number 12 24
144 Application code 3 6
147 Temperature code 4 8
14B Refrigerant code 7 14
152 Functional Configuration 2 2
Compressor run time to count as short Range: 1 min to
154 1 2
cycle
6 min
155 N/A 2 2
157 N/A 2 2
159 No. of Events to Phase Loss Lockout 1 2 Range: 4 to 24
15A Future Use
15B Future Use
15D Future Use
15F N/A 1 2
160 No. of Events to Short Cycling Warning 1 2 Range: 20 to 200
Options:
0x0800(Alarm
16A Write Command 2 2 Reset) &
0x8000(Module
Reset)

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Table 5 - DIP Switch Purpose

DIP Switch Number On Off
1 through 5 Modbus Module Address
6 Baud Rate = 9600 Baud Rate = 19200
7 Even Parity No Parity
8 Network Mode Stand Alone
91
PTC
10 Enable Short Cycle Protection Disable Short Cycle Protection
1
Thermistor configuration: = PTC only (2 wire connectors)

Table 6 - CoreSense™ Communications LED Flash Code Information

The flash code number corresponds to the number of LED flashes, followed by a pause, and then the flash code is repeated. A lockout
condition produces a red flash, followed by a pause, a solid red, a second pause, and then repeated.

Code Reset
Status Fault Condition Code Fault Description Trouble Shooting Information
Description
Module is powered and
Solid Green Normal Operation N/A N/A
operation is normal
1) Reset module by removing
Solid Red Module Module has internal fault N/A power from T2-T1
Malfunction
2)Replace module
Warning LED Flash
Module and master
controller have lost When 1)Check the control wiring
Green Loss of communications are
communications with each
Flash Code 1 Communication 2)Verify dipswitch 8 is "on"
other for more than 5 confirmed
minutes
Green
Future Use N/A N/A N/A
Flash Code 2
1) Check system charge and
Run time of less than 3 pressure control setting
Green minutes; number of short < 48 short cycles in 2) Adjust set-point of
Short Cycling
Flash Code 3 cycles exceeds 48 in 24 24 hours temperature controller
hours
3) Install anti-short cycling
control
Green Improper Dip
N/A N/A Verify dipswitch 9 is "off"
Flash Code 4 Switch 9 Setting

Green
Future Use N/A N/A N/A
Flash Code 5

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Table 6 Continued
Alert/Lockout LED Flash
1) Check supply voltage
Red Motor High Ω > 4.5K ± 25%; Ω < 2.75K and 30 2) Check system charge &
Flash Code 1 Temperature Lockout after 5 Alerts minutes superheat
3) Check contactor
1) Check for poor connections
Red Open/Shorted Ω > 220K or Ω < 40; 40 < Ω < 2.75K and at module and thermistor
Flash Code 2 Motor Thermistor Lockout after 6 hours 30 minutes fusite 2) Check continuity of
thermistor wiring harness
1) Check system charge and
Run time of less than 3 Interrupt power to pressure control setting
minutes; Lockout if the
Red T2-T1 or perform 2) Adjust set-point of
Short Cycling number of Alerts exceeds
Flash Code 3 Modbus reset temperature controller
the number configured by
command
the user in 24 hours 3) Install anti-short cycling
control
Red
Not Used N/A N/A N/A
Flash Code 4
Red
Future Use N/A N/A N/A
Flash Code 5
After 5 minutes 1) Check incoming power
Red Missing phase; Lockout and missing phase
Missing Phase 2) Check fuses/breakers
Flash Code 6 after 10 consecutive Alerts
condition is not
present 3) Check contactor
1) Check incoming phase
Interrupt power to sequence
Red Reverse phase; Lockout T2-T1 or perform
Reverse Phase 2) Check contactor
Flash Code 7 after 1 Alert
Modbus reset
command 3) Check module phasing wires
A-B-C
Red
Future Use N/A N/A N/A
Flash Code 8
1) Verify correct module p/n 2)
After 5 minutes and
Red Module Low Low voltage on T2-T1 Check VA rating of transformer
the voltage is back in
Flash Code 9 Voltage terminals1 3) Check for blown fuse in
the normal range
transformer secondary
1
This Alert does not result in a Lockout

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DIP SWITCHES / LED’S / 3

INTERRUPTORES “DIP” DIODOS LUMINOSOS TEMP SENSORS /
SENSORES DE TEMPERATURA
ALERT CODE (RED) 1 2 3 4 5 6 7 8 9 10

/ CODIGO DE ALERTA (ROJO) TYPE / TIPO EVENT / EVENTO JUMPER / CONECTOR DE PUENTE

SOLID / SOLIDO LOCKOUT / LOSS OF FUNCTION / COMMUNICATION PORT /

BLOQUEADO PUERTO DE COMUNICACION
PERDIDA DE FUNCION
1 TRIP / MOTOR HIGH TEMPERATURE / L1
DISPARO TEMPERATURA DEL MOTOR ELEVADA
2 L1 3
LOCKOUT/TRIP / OPEN / SHORT MOTOR THERMISTOR /
BLOQUEADO / TERMISTOR DEL MOTOR EN CIRCUITO M2 M1 L2
2 L2
DISPARO ABIERTO O CORTOCIRCUITO L3
T2 T1 L1 L2 L3
LOCKOUT / SHORT CYCLING /
3 BLOQUEADO L3
CICLOS CORTOS
4 N/A N/A 4
MOTOR WINDINGS L1: RED / ROJO
CONNECTIONS / CONEXIONES
5 N/A FUTURE USE / USO FUTURO 1 4 DE DEVANADO DEL MOTOR
L2: BLACK / NEGRO
LOCKOUT/TRIP / L3: WHITE / BLANCO
MISSING PHASE /
6 BLOQUEADO / PERDIDA DE FASE
DISPARO
WARNING: GREEN FLASHING + PAUSE 2 SEC. /
7 LOCKOUT / REVERSE PHASE / PRECAUCIÓN: LUZ VERDE DESTELLANTE +PAUSA DE 2 SEG.
BLOQUEADO INVERSIÓN DE FASE TRIP: RED FLASHING + PAUSE 2 SEC. /
8 N/A FUTURE USE / USO FUTURO DISPARO: LUZ ROJA DESTELLANTE + PAUSA DE 2 SEG.
TRIP / MODULE LOW VOLTAGE / LOCKOUT: RED FLASHING + PAUSE 2 SEC. + SOLID 3 SEC. + PAUSE 2 SEC. /
9 DISPARO
BAJO VOLTAJE AL MÓDULO BLOQUEO: LUZ ROJA DESTELLANTE + PAUSA DE 2 SEG. + LUZ SOLIDA POR
WARNING (GREEN) / 3 SEG. + PAUSA DE 2 SEG.
PRECAUCIÓN (VERDE) TYPE / TIPO EVENT / EVENTO

SOLID / SOLIDO
NORMAL / NORMAL OPERATION / SYMBOLS / SIMBOLOS
NORMAL OPERACION NORMAL
1 WARNING / LOSS OF COMMUNICATION /
1 PROTECTOR MODULE VOLTAGE / VOLTAGE DEL MODULO DE PROTECCION
PRECAUCION PERDIDA DE COMUNICACIÓN 2 TO CONTROL CIRCUIT / AL CIRCUITO DE CONTROL
WARNING / 3 THERMAL SENSORS DO NOT SHORT / SENSORES DE TEMPERATURA - NO CONECTAR
2
PRECAUCION FUTURE USE / USO FUTURO EN CORTO CIRCUITO
3 WARNING / SHORT CYCLING /
PRECAUCION 4 PHASE SENSING / SENSOR DE FASES
CICLOS CORTOS
4 N/A N/A USE COPPER CONDUCTORS ONLY.
WARNING / USE MINIMUM 75º C WIRE FOR AMPACITY DETERMINATION.
5 FUTURE USE / USO FUTURO USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY.
PRECAUCION PRIMARY SINGLE PHASE FAILURE PROTECTION IS PROVIDED.
DIP SWITCH / PROTECTOR MODULE AND OPTIONAL CRANKCASE HEATER MUST
ON = 1 / OFF = 0 / BE CONNECTED ONLY TO THEIR RATED VOLTAGE.
PURPOSE / PROPOSITO
INTERRUPTORES “DIP” PRENDIDO = 1 APAGADO = 0 OVERCURRENT PROTECTION DEVICE RATING AND TYPE MUST
1 -LSB 0 BE IN ACCORDANCE WITH REGULATORY AGENCY END PRODUCT APPROVALS
2 UNIQUE ADDRESS / DIRECCION UNICA 0 - SEE SYSTEM NAMEPLATE.
3 RANGE 1 TO 32 / RANGO DE 1 A 32 1
4 (EXAMPLE = 12) / (EJEMPLO = 12) 1 UTILICE CONDUCTORES DE COBRE ÚNICAMENTE.
5 - MSB 0 UTILICE CABLE DE 75º C COMO MÍNIMO PARA DETERMINAR LA AMPACIDAD.
6 BAUD RATE / FRECUENCIA DE TRANSMISIÓN EN BAUDIOS 9,600 19,200 UTILICE ESTE EQUIPO EN SISTEMAS CONECTADOS A TIERRA SOLAMENTE.
7 PARITY / PARIDAD EVEN / PAR NONE / NINGUNA SE PROVEE PROTECCION DE FALLA MONOFASICA EN EL CIRCUITO PRIMARIO.
8 COMMUNICATION / COMUNICACION NETWORK / STANDALONE / EL MODULO DE PROTECCION Y EL CALENTADOR DE CARTER OPCIONAL DEBERAN
EN RED INDEPENDIENTE CONECTARSE A SU VOLTAJE NOMINAL RESPECTIVO.
TEMP. CONNECTOR CONFIGURATION /
9
CONFIG. DEL CONECTOR DEL SENSOR DE TEMPERATURA 0 EL TIPO Y LAS CARACTERISTICAS NOMINALES DEL DISPOSITIVO DE PROTECCIÓN DE
SOBRECORRIENTE DEBERÁN RESPETAR LAS APROBACIONES DE LA AGENCIA
SHORT CYCLE PROTECTION / ENABLE / DISABLE / REGLAMENTARIA PARA EL PRODUCTO FINAL
10 PROTECCIÓN CONTRA CICLOS CORTOS ACTIVADO DESACTIVADO - VEA LA PLACA DE DATOS 01-14 052-2841-00

Figure 1 - Wiring Diagram

Figure 2 - CoreSense
Communications Module

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WIRES INSERTED INTO POSITIONS 1 & 4 OF

CONNECTOR

Motor PTC Thermistor Circuit

Not used (blue wire)

Motor PTC Thermistor Circuit

(blue wire) Not used

Terminal identification is from the end of the plug (View A)

Figure 3
Thermistor Circuit Cable

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Switch # 1 2 3 4 5 Switch # 1 2 3 4 5 Switch # 1 2 3 4 5

On On On
=0 = 11 = 22
Off Off Off

=1 = 12 = 23

=2 = 13 = 24

=3 = 14 = 25

=4 = 15 = 26

=5 = 16 = 27

=6 = 17 = 28

=7 = 18 = 29

=8 = 19 = 30

=9 = 20 = 31

= 10 = 21

Figure 4
Modbus Addressing

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Isolated RS - 422/485 USB Adapter

Model USOPTL 4
DIP Switch Settings

RS-422 RS-485 TDA (-)

Echo ON Echo OFF
4-Wire 2-Wire
TDB (+)
4-Wire 2-Wire RDA (-)

USB Serial Conversion RDB (+)

B & B Electronics
GND

USB
Cable

CoreSense
A (-)
Laptop
GND
B (+)

Figure 5
PC Interface Wiring

The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services
described herein or their use or applicability. Emerson Climate Technologies, Inc. reserves the right to modify the designs or specifications of such products at any time without notice. Emerson
Climate Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Climate
Technologies, Inc. product remains solely with the purchaser and end-user.

© 2016 Emerson Climate Technologies, Inc. 19