Operation and Maintenance Manual FOR Riken Oxygen Gas Detector Head GD-F4A-1

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PT2E-1515

OPERATION AND MAINTENANCE MANUAL


FOR
RIKEN OXYGEN GAS DETECTOR HEAD
GD-F4A-1
[CAUTIONS ON OPERATION]

This is a fixed type gas detector (head) and alarm instrument to detect oxygen gas in air. The
gas alarm instrument is a safety instrument, not an analyzer nor measuring instrument to make
quantitative and qualitative analysis or measurement.
Please understand following points and use this detector head correctly.

1. The indication on this detector has some changes against fluctuation of atmospheric
pressure. Especially, take care about alarm action at the time of depression caused by
typhoon.
It may also fluctuate against the environmental (temperature, humidity, etc.) change around
detector head.

2. Alarm level for gas alarm instrument shall be set within the performance of the instrument.
Our standard alarm level is 18% by volume for the prevention of oxygen deficiency.

3. This is not control equipment, but a safety instrument.


Use the alarm contact from gas alarm instrument only for external alarm light or buzzer.
And the analog output signal shall be used only for external indicator or recorder.
We do not assume liability for any accident or damage caused by other control purpose than
the above.

4. To maintain the performance of this gas detector, the regular maintenance service including
the regular parts replacement and adjustment described in this manual shall be required.
Also every 6 months regular maintenance and gas calibration are required since this is a
safety instrument.
TABLE OF CONTENTS
1.OUTLINE OF THE PRODUCT
1-1. Preface ……………………………………………………………………… 1
1-2. Purpose of use ……………………………………………………………… 1
1-3. Definition of DANGER, WARNING, CAUTION and NOTE ………………… 1
1-4. Method of confirmation for CE marking type ……………………………… 1

2.IMPORTANT INSTRUCTIONS FOR THE SAFETY


2-1. Danger cases………………………………………………………………… 2
2-2. Warning cases………………………………………………………………… 2
2-3. Caution cases………………………………………………………………… 2
2-4. Caution for explosion proof (In case of intrinsically safe design)…………… 2

3.PRODUCT COMPONENTS
3-1. External drawing……………………………………………………………… 3
3-2. Name of each part and functions…………………………………………… 4
3-3. System composition ………………………………………………………… 4

4.HOW TO USE
4-1. Before using the detector head……………………………………………… 7
4-2. Precautions for installation points…………………………………………… 7
4-3. Maintenance space ………………………………………………………… 7
4-4. How to install ………………………………………………………………… 8
4-5. Caution at wiring construction ……………………………………………… 8
4-6. Applicable cable …………………………………………………………… 8
4-7. Example of cable connection ……………………………………………… 8
4-8. Caution at piping works ……………………………………………………… 10
4-9. Example of piping connection ……………………………………………… 10

5.HOW TO OPERATE
5-1. Preparation for start up …………………………………………………… 12
5-2. How to start the detector head …………………………………………… 12
5-3. How to exit …………………………………………………………………… 12

6.MAINTENANCE
6-1. Maintenance intervals and items …………………………………………… 13
6-2. Calibration
6-2-1. Required kit and tools for calibration…………………………… 14
6-2-2. Performing a zero adjustment …………………………………… 14
6-2-3. Performing a span adjustment…………………………………… 14
6-3. Replacing the sensor
6-3-1. Replacement intervals of the sensor…………………………… 15
6-3-2. How to replace the sensor ……………………………………… 15
6-4. Storage or treatment when not in use for a long period………………… 16
6-5. List of recommendable spare parts for regular replacement …………… 16

7.MEASURES AT ABNORMAL CASE


7-1. Responding to trouble alarm ……………………………………………… 17
7-2. Before it is thought to be a trouble………………………………………… 17

8.DEFINITION OF TERMS………………………………………………… 17

9.PRODUCT SPECIFICATIONS
9-1. Standard specifications ………………………………………………… 18
9-2. Standard accessories …………………………………………………… 18
9-3. Optional accessories …………………………………………………… 18

10.DETECTION PRINCIPLE……………………………………………… 19
1.OUTLINE OF THE PRODUCT

1-1.Preface
Thank you for purchasing our fixed type Oxygen Detector Head GD-F4A-1.
First of all, verify that the model number of this product is identical with specifications
described in this manual. This manual is a guide to operation of the GD-F4A-1. All parsons
who use this detector for the first time and who has ever used this detector are requested to
read through the manual to understand the content before use.

1-2.Purpose of use
This is a suction(flow-through) type oxygen detector head applying the galvanic cell type
oxygen sensor and is used in combination with indicator / alarm unit to show oxygen content.
Read the operating manual for indicator / alarm unit as well as this manual.
This unit is designed as drip-proof construction for outdoor installation.
Also, it can be used as intrinsically safe system in combination with zener barrier (option) to be
able to install in hazardous area.

1-3.Definition of DANGER, WARNING, CAUTION and NOTE


This manual contains the following headings to ensure the safe and effective operation.

This message indicates that improper handling may cause serious


DANGER damage on life, health or assets.

This message indicates that improper handling may cause serious


WARNING
damage on health or assets.

This message indicates that improper handling may cause minor damage
CAUTION on health or assets.

* NOTE This message indicates advice on handling.

1-4.Method of confirmation for CE marking type


The CE marking is labeled on the detector in case of comply
with CE marking. Please confirm the instrument specification
before using. Please refer Declaration of Conformity that is at
the end of this manual if you have CE marking type.
You can confirm instrument specification to see the CE
marking as follows.

CE marking

CE marking label
1
2. IMPORTANT INSTRUCTIONS FOR THE SAFETY

2-1.Danger cases
DANGER

In case of non-explosion poof system, do not use this unit at the place where combustible gas
may exist.

2-2.Warning cases

WARNING

・Do not cut the wire for protective ground both inside and outside of instrument. Or, do not
disconnect the connection of the ground terminals.
・Before starting the operation, check if any defect is not found on the protective grounding.
・If there is any defect on the protective functions such as protective grounding, do not start the
operation.
・It is very dangerous if the instrument gives oxygen deficiency alarm.
Take appropriate measures based on your judgment at that time.
・Perform gas calibration at proper interval.
・Do not change or remodel the circuit/structure of this unit.
・Do not disassemble the sensor since there is a electrolyte inside.
If your finger touches the electrolyte, wash your finger away with water immediately.

2-3.Caution cases

CAUTION
・Do not use a walky-talky around the instrument.
The indication might be affected by the electromagnetic wave generated by the walky-talky if it
is used near the instrument. When the walky-talky is used, be away enough from the instrument
not to affect.
・Do not control other equipment by using outputs of this detector.
This is not control equipment. It is prohibited to control other equipment by using outputs
of this detector.

2-4.Caution for explosion proof (In case of intrinsically safe design)

CAUTION
・Do not use this detector head expect for the measurement of oxygen content in a mixture of air
and combustible gas or vapors, or a mixture of air and toxic gases.
・When cleaning this unit, do not use dry cloth but use the wet cloth not to change the static
electricity on plastic part.

2
3.PRODUCT COMPONENTS

3-1.External drawing

(For U-bolt)

(For U bolt)

Gas inlet
Cableinlet
inlet Sensor
Cable

Gas inlet
Sensor
Cable inlet

Protective Gas outlet


ground

Protective ground Gas outlet

3
3-2.Name of each part and functions

④ ⑧


⑨ ②

① Oxygen sensor : Galvanic type sensor to detect oxygen content.


② Sensor retainer : This is a retainer to hold the oxygen sensor
(equipped with filter inside).
③ Sensor lead : Lead wires for oxygen signal outputs.
④ Terminal strip : Relayed terminal for sensor lead and external cable.
⑤ Cable gland : Entrance to lead the cable (φ8~φ11mm) from outside.
⑥ Hinge : Hinge for front door.
⑦ Lock : Lock for front door.
⑧ Mounting hole : Mounting hole to fix this unit on the wall surface.
⑨ Protective earth bolt : Bolt for protective grounding.

3-3.System composition
(1) Intrinsically safe system

Hazardous area Non-hazardous area


Zener barrier

Indicator
Detector
head
/alarm
unit

CVVS-2C 1.25mm2 or equivalent (max 600m) cable

4
! WARNING

1.The oxygen detector shall be used as following composition.

Hazardous Non-hazardous
area area

Li Lo
Ci Co

Lw
Cw

Oxygen detector Safety retainer


Li≒ 0
Ci≒ 0
≒ 0 shows a negligible value

2.The safety retainer to be connected with oxygen detector shall have linear characteristics and
be passed the type approval as it is.
Also it shall satisfy the following conditions.
(1) Rating of safety retainer
Max voltage of intrinsic-safety circuit : Below 28V
Max current of intrinsic-safety circuit : Below 600 mA
Max power of intrinsic-safety circuit : Below 0.75W

(2) Performance division and group


Performance division : ia
Group : ⅡC

(3) Relations between allowable inductance (Lo) and allowable capacitance (Co)
of intrinsic-safety circuit, and external wiring inductance (Lw) and capacitance(Cw)
of intrinsic-safety circuit.
Lo ≧ Li + Lw
Co ≧ C + Cw

(4) When making wiring connection for intrinsic-safety circuit, take care not to induce
an electric current and voltage which will spoil the performance of intrinsically safe
by the electromagnetic induction or electrostatic induction to the intrinsic-safety
circuit.

5
(2) Non-explosion proof system

Non-hazardous area Non-hazardous area

Indicator/alarm
Detector
head

unit
2
CVVS-2C 1.25mm
or equivalent (MAX 600m)

(3) Component inside detector head

Drip-proof housing

Sensor lead

Terminal strip

Oxygen
sensor

Cable gland
Gas inlet
Shielded cable

Gas outlet

6
4.HOW TO USE

4-1.Before using the detector head


All persons who use this detector for the first time and who has even used the detector are
requested to follow all the instructions for use carefully. If not, the instrument may be defective
and correct gas detection may not be performed.

4-2.Precautions for installation points


When installing this detector, note the following points.

WARNING
Do not install the detector head and cable at the following points.
・Place to get direct rays of the sun.
・Places closed to high temperature and/or emission of electromagnetic wave.
・Place with vibration or shocks.
・Place where the mounting part is weak and it is easy to come out.
・Place where it is difficult to make maintenance and inspection.
・Place unable to secure grounding.
・Places where the temperature is drastically changed.
・Places exceeding operating temperature and humidity.

4-3.Maintenance space
A certain maintenance space must be secured around the detector head, so that the maintenance
staff can perform the safe and correct maintenance work. Pay due attention to secure this space
during work plan and execution.

7
2B pipe
4-4.How to install (O.D. 60.5mm)

(1) Mounting to the wall surface


Mount the detector head to a flat surface (wall
surface, etc) with either M6 bolts or M10 bolts
through mounting holes. Refer to 「3-1. External
drawing」 for mounting pitch.
(2) Mounting to the pole
The unit can be mounted to the pole (2B pipe) U-bolt
(Nominal
by using the optional U-bolts shown in right diameter 50B)
figure.
(3) Installation to the outdoors
For outdoor installation, optional drip-proof cover
is required to keep reliable detection although this
is a drip-proof design. Contact RIKEN KEIKI Co.,
Ltd.
Mounting to the pole

4-5.Caution at wiring construction

! CAUTION
・When make wiring construction, take care not to damage the internal electronics circuit.
・When handle the detector unit, put it at horizontal position. If put it vertically, it tends
to fall and damage the detector.
・Power cable and signal cable shall not be laid down together with motive power cable
such as motor, etc.
・When use twisted cable, take care not to contact a part of core cable with other core
cable.

4-6.Applicable cable
Signal transmission : CVVS 1.25mm2, 2C or equivalent
Transmission distance : Within 600m at full lengths
Cable O.D. : φ8-φ11mm

4-7.Example of cable connection


Sensor lead
センサ
(1) In case of non-explosion proof system wire リード線
① Lead the applicable cable through cable inlet
and connect to the terminal strip. Terminal
端子台

② Connect the other side of the cable to the strip


- +
indicator/alarm unit side.
ケーブル
③ Connect the shield’s drain ground on the Cable

indicator/alarm unit side. Cable connection


ケーブルの接続

8
(2) In case of intrinsically safe system
You can build the intrinsically safe system by adding
optional zener barrier between detector head and indicator/alarm unit.
① Lead the applicable cable through cable inlet and connect to the terminal strip.
② Connect the optional zener barrier between this unit and indicator/alarm unit at
non-hazardous area. (See below fig.)
③ Connect the other side of the cable to the indicator/alarm unit side.
④ Connect the shield’s drain wire to ground on the indicator/alarm unit.

max. 600m
Zener
barrier(MTL761Pac)

D u I
e n n
t
e 3 1 i
t d
i
c
t c
o a
t
r o
h r
/
e
a a
d l
a
4 2 r
m
Connection cable
Connection
cable
Hazardous area Non-hazardous area

Example of intrinsically safe system

WARNING
・ Ground the zener barrier separately corresponding to the A-class grounding with ground
resistance of 10Ω or less.
・ Use the specified cable.
・ For system installation, operation and maintenance, take care not to damage the intrinsically
safe design.
・ The power of the indicator/alarm unit shall be turned on after completion of all wirings. If
each wiring is carried out in the power on condition, short-circuit between terminals or an
electrical shock may be occurred.

! CAUTION
・ Do not alter, nor remodel the parts, etc.
・ Use the circuit breaker as for the power of indicator/alarm unit. Also it shall be mounted
nearby indicator/alarm unit and be specified that it is for power interruption of
indicator/alarm unit.

* NOTE
・ When wiring, read the operating manual for the connected indicator/alarm unit.

9
4-8.Cautions at piping works

WARNING
・ This unit is designed to sample the gas in an atmospheric pressure. Do not give an excessive
pressure to gas inlet and outlet of this unit.
・ Connect the exhaust pipe to the gas outlet located at the bottom of this unit and exhaust
the sampled gas to an area known to be non-hazardous.

! CAUTION
・ Use Φ8(O.D)-1t copper pipe and so on for piping.
・ Carry out piping works as straight as possible.
Excessively high load may cause burden on the suction pump, shortening the effective life of
the pump.
When bends the pipe, secure R (radius of curvature) enough to avoid loading to the piping.
・ Determine the suction side piping length while considering the response time. When the
gas is sampled from the piping end (gas detection point), the response time of the gas
detection sensor itself + delay time caused by the piping length becomes equivalent to the
detector response time.
・ Be sure to attach the gas suction port at the end of gas detection point.
・ Be sure to put dust filter in front of gas detector. If sampled gas contains water and
corrosive gases, removal device is required separately.

4-9.Example of piping connection


Gas inlet/outlet fitting of this unit is Rc 1/8 female screw and provided with brass coupling.
Applicable piping is φ8(O.D.)-1t copper pipe. Secure the piping connections not to leak.
The piping material will be changed depending on corrosive gas contained in a sampled gas. In
such case, contact RIKEN KEIKI Co., Ltd.

(1) In case of pump suction


GD-F4A-1

Detection
point

Gas OUT
P 1.0±0.3L/min
Flow control
Pump valve
Flow meter
Dust filter

10
(2) In case of pressurized sample gas
GD-F4A-1

Detection
point

Gas OUT
1.0±0.3 L/min
Flow control valve
Flow meter

Dust filter

(3) In case of aspirator suction

GD-F4A-1
Detection Instrumentation air
point Air consumption:1~3NL/min
Pressure:0.1~0.34MPa

Aspirator
Dust filter Flow meter Flow control
valve

! CAUTION

 It is also possible to apply air aspirator unit to sample the gas by utilizing
instrumentation air. In this method, pressure to the sensor must be kept as
small as possible and make it to -26hPa at a maximum.
As the load to oxygen sensor is high on this method, aspirator suction method
shall be used only when the pump cannot be used.
 If the sample gas pressure would fluctuate, use the constant flow rate control
valve to keep the constant flow rate.
 Exhaust the sampled gas to open air in principle. When make piping to exhaust
side necessarily, choose the piping diameter to keep the pressure loss due to the
length of piping within 13hPa.

11
5.HOW TO OPERATE

5-1.Preparation for start up


Before making power on, take care of the following. If do not keep this, there is the danger of
electrical shock and damage of instrument.

WARNING

・ Make protective grounding.


・ Check that the wiring with outer unit is made correctly.
・ Check that the supply voltage is within the rating.
・ Check that the rated fuse is used.

5-2.How to start the detector head


① This detector head does not equip a power switch. Analog outputs of oxygen sensor are
transmitted to the indicator/alarm unit directly through the connected cable. As far as
the cable has been connected correctly, this system starts operation by putting on the
power switch in indicator/alarm unit.
② Let the gas flow to be sampled to this unit by turning on the pump switch etc.
③ Adjust the flow-rate to lead sampled gas to 1.0L±0.3mL/min.
④ Be sure to perform gas calibration at the time of new installation. Correct reading may
not be obtained before gas calibration.

! CAUTION
・ At the new installation, adjust the reading in indicator/alarm unit according to 「6-2.
Calibration」. Adjustment is done by indicator/alarm unit since the detector head has
no function for adjustment. Refer to operating instructions for the connected
indicator/alarm unit.

5-3.How to exit
① Stop the sample gas supply to this unit by turning off the pump switch, etc.
② This system stops operation by putting off the power in indicator/alarm unit, since this
unit has no power switch.

12
6.MAINTENANCE

Gas detection and alarm instrument is kept in continuous operation over a long time and must
perform a vital role as a safety device. For this purpose, periodical inspection must be made.
The High-pressure Gas Safety Act in Japan sets forth the obligation of periodical inspection of
the gas detection and alarm instrument.

- Maintenance Contract –
Be sure to perform the regular maintenance since this is an instrument for security and
safety. If this detector head founds defective, contact RIKEN KEIKI immediately.

6-1.Maintenance intervals and items


The maintenance includes a daily maintenance which a person in charge of control and operation of
the gas detection instrument performs maintenance before work once a day, and a monthly
maintenance carried out once a month, and periodical maintenance conducted by the service
personnel designated by manufacturer. The maintenance items are confirmation of lights,
concentration indication and alarm function on the indicator/alarm unit side. It is also necessary to
carry out gas calibration at least every 6 months. The law in Japan sets forth that the unit must
issue an alarm during the circuit maintenance related to alarm while providing normal operation, at
least, once a month.
To maintain the safety operation of the gas detection instrument, it is recommended to keep the
maintenance contract with our authorized distributor for regular maintenance, adjustment and
overhaul etc. including the gas sensitivity adjustment (gas calibration).
For the detail of maintenance contract, contact RIKEN KEIKI..

! WARNING
・This is a safety instrument and the maintenance every 6 months or more is
mandatory to ensure the safety. If the unit is used by continuously without
maintenance, the sensor sensitivity may change, resulting in failure of correct
detection.

* NOTE
・Be sure to inform sections concerned beforehand when performing alarm test or
gas calibration. For the equipment connected with output signal from
indicator/alarm unit, perform them after disconnecting the output signal.
・Special trained engineer for gas detection instrument can perform maintenance
work accurately and efficiently.
・Then, it is recommended to contact RIKEN KEIKI for maintenance.

13
6-2.Calibration
Perform gas calibration at new installation, 6 months maintenance and sensor replacement.

6-2-1.Required kit and tools for calibration


Prepare following jigs and tools to perform zero and span adjustments.
 Calibration gas (standard gas for zero and span)
 Gas sampling bag for calibration gas.
 Gas sampling bag for exhaust gas.
 Suction pump to lead calibration gas
 Flow meter with flow control valve (enable to control 1.0L/min).

6-2-2.Performing a zero adjustment


① Pack the zero gas (Nitrogen more than 99.9 vol %) into gas sampling bag.
② Disconnect piping for both gas inlet and gas outlet of this unit.
③ Connect flow meter (with flow control valve) and suction pump to the detector head.
Turn on the pump and adjust the reading of flow meter to 1.0±0.3L/min.
④ Connect gas sampling bag for calibration to the IN side of the pump and gas sampling bag
for exhaust gas to the outlet of this unit respectively.
⑤ After reading by indicator/alarm unit gets stable, adjust the reading to zero with
respective potentiometer of indicator/alarm unit.
⑥ Stop the supply of zero gas, disconnect gas sampling bag for calibration and confirm that
the oxygen reading returns to 20.9vol %.
⑦ Return disconnected piping to where they were (completion of zero adjustment).

6-2-3.Performing a span adjustment


① Pack the span gas (fresh air for oxygen deficiency alarm instrument and their
concentration is around preset alarm level for other purpose) into gas sampling bag.
For simple calibration, you may be possible to use an ambient air as span gas
containing 20.9vol% O2 providing that the ambient pressure is 1 atm (1000±50hPa)
and contamination in air is negligible against span gas concentration.
② Disconnect piping for both gas inlet and gas outlet of this unit.
③ Connect flowmeter (with flow control valve) and suction pump to the detector head.
Turn on the pump and adjust the reading of flowmeter to 1.0±0.3L/min.
④ Connect gas sampling bag for calibration to the IN side of the pump and gas sampling bag
for exhaust gas to the outlet of this unit respectively.
⑤ After reading by indicator/alarm unit gets stable, adjust the reading to the span gas
concentration with respective potentiometer of indicator/alarm unit.
⑥ Stop the supply of span gas, disconnect gas sampling bag for calibration and confirm that
the oxygen reading is 20.9vol %.
⑦ Return disconnected piping to where they were (Completion of span adjustment).

14
6-3.Replacing the sensor
6-3-1.Replacement intervals of the sensor
To maintain the reliability of the measurement, it is recommendable to replace the sensor
periodically. Our oxygen sensor has an enough life span. However, the actual life is
depending on the operating conditions. Then, replace the sensor once a year as the
tentative deadline for the replacement cycle.

6-3-2.How to replace the sensor


① Verify that the indicator/alarm unit is off. If the sensor is disconnected, the
indicator/alarm unit issues an alarm.
② Turn a lock of detector head and open the front door.
③ Loosen two screws at the top of terminal strip and disconnect two lead (black and white)
wires.
④ Loosen the screw for sensor stopper and take off the sensor stopper.
Pull out the sensor upward from the holder
⑤ Insert new sensor into the holder and push the sensor until it comes to the end.
Mount the sensor stopper and fix it with screw.
⑥ Connect black and white sensor lead wires to the terminal strip. Connect white wire to
positive (+) terminal and black wire to negative (-) terminal respectively.
⑦ Close the front door of the detector head and fasten a lock.

Lead-wire (black)
Lead-wire (white)

Sensor

Sensor stopper

Sensor holder

Negative side cable core

Cable Positive side cable core

! CAUTION
・Be sure to carry out gas calibration after sensor replacement. If not, correct gas detection
may not be performed.

15
6-4.Storage or treatment when not in use for a long period

Oxygen sensor is a kind of cell and will continue to consume its life even though it is not
used. When detector head is not used for a long period, take out the sensor from detector
head and store it at following environment to make lower the consumption of sensor.

・Environment of low temperature (5~10℃)


・Environment of low oxygen content
(Put a sensor into the container and seal off the container.)

6-5.List of recommendable spare parts for


regular replacement

No. Name of parts Inspection frequency Replacement interval Q’ty/unit


O-ring
1 1 year 3-6 years 1
(sensor side in the holder)
O-ring
2 1 year 3-6 years 1
(Housing side in the holder)

* NOTE
・The replacement interval will change depending on operating condition and it does not
mean the warranty period.
Replacement interval changes according to the result of regular maintenance.

16
7.MEASURES AT ABNORMAL CASE

7-1.Responding to trouble alarm


If this detector founds defective, contact RIKEN KEIKI.

7-2.Before it is thought to be a trouble

It may be caused by cable disconnection, short circuit, etc.


・Check the wirings around the related instruments as well as this detector head.

It may be caused by improper operation.


・Re-check the detection system and contact RIKEN KEIKI.

8.DEFINITION OF TERMS

Galvanic cell
Galvanic cell type oxygen sensor that produces a current proportional to the oxygen content
permeated through the membrane. Refer to 「10. DETECTION PRINCIPLE」 for details.

Zener barrier
Safety retainer for explosion protection by limiting the energy of electric current within a
non-ignition level.

CVVS
This is a kind of connecting cable between indicator/alarm unit and oxygen detector head.
CVVS means a “Polyethylene insulated and vinyl sheathed control cable with shield”.

Calibration
By using standard (calibration) gas, adjust gas reading in indicator/alarm unit to match the
calibration gas concentration.

17
9.PRODUCT SPECIFICATIONS

9-1.Standard specifications
Model : GD-F4A-1
Detection principle : Galvanic cell method
Target gas : Oxygen in air
Sampling method : Sample-drawing(flow-through type)
Signal transmission : Sensor output direct transmission
Transmission cable : CVVS 1.25mm2 , 2C cable or equivalent
Transmission distance : Max 600m with CVVS 1.25mm2, 2C cable
(between indicator/alarm unit and detector head)
Applicable zener barrier : MTL 761Pac
Cable entry : Cable gland (Applicable cable O.D. : φ8~φ11mm)
Piping connection : Rc 1/8, φ8-1t(Provided with coupling)
Operating temperature : -10~40℃
Operating humidity : Below 90%RH (Non-condensing)
Structure : Wall mounting/2B(50A) pole mounting
Kind of explosion proof : Intrinsically safe(when zener barrier is used)
Explosion proof class : ExiaⅡCT4X(when zener barrier is used)
Outer dimension : Approx. 175(H)×140(W)×86(D)mm
Weight : Approx. 1.5kg
Painting color : Munsell No.2.5Y9/2 half tone
* Specifications subject to change without notice.

9-2.Standard accessories
・Operating manual
・Sensor

9-3.Optional accessories
・U-bolt (for nominal diameter 2B)
・Zener barrier (MTL761Pac)

18
10. DETECTION PRINCIPLE

(1) Structure
In a resin container, there are noble metal electrode as cathode and lead electrode as anode
immersed in an electrolyte.
A part of container is opened and put a membrane over there. A lead wire from each electrode
(anode and cathode) is led to take out an electrical output across a temperature compensation
thermistor net work.
Structure of galvanic cell type oxygen sensor is shown below.

Membran

Gold electrode
(Cathode)
Lead electrode
Electrolyte
(Anode)

Output terminal
Thermistor

Structure of galvanic cell type oxygen sensor

(2) Working principle


By connecting a noble metal and base metal electrodes immersed in an electrolyte with a lead wire,
an electrochemical cell is formed. A membrane covers the cell and allows oxygen to diffuse into
the electrolyte at a rate proportional to the partial pressure to oxygen where reduction on the
noble electrode and oxidation on the lead electrode occur respectively as shown in the following
chemical equations and produce a current between electrodes.
Oxygen concentration can be determined by measuring this current, since it is proportional to the
oxygen content diffusing the membrane.

[Cathode] O2 + 2H2O + 4e- → 4OH- ・・・・・・ ①


[Anode] 2Pb → 2Pb2+ + 4e- ・・・・・・ ②
[Whole reaction] O2 + 2Pb + 2H2O → 2Pb(OH)2 ・・・・・・ ③

19

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