SWFP66D Series Fine-Grinding Hammer Mill: Operation Manual
SWFP66D Series Fine-Grinding Hammer Mill: Operation Manual
Fine-grinding
Hammer Mill
Operation Manual
Prior to use, please read through this operation manual
carefully and keep it properly for reference in the future.
Foreword
1. Firstly, thanks for your purchase of SWFP66D Series Fine-grinding Hammer Mill.
2. This Operation Manual is an important technical document for the safe and correct operation of
SWFP66D Fine-grinding Hammer Mill.
3. Prior to operation, please read over this Operation Manual carefully, well know the attention items
for safety, different performances, requirements to installation and operation etc. of this hammer mill
so that you can adroitly operate and use this machine, and create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of
the operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.
① ② ③
6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER points.
7. Operation and maintenance personal should read carefully this Operation Manual prior to use and
then carry out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look up it at any moment.
9. Please operate and maintenance this machine with thoroughly understanding this Operation
Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please over this Manual together with the machine.
12. Attention, Following are some explanations about the application and the warranty of this machine.
① Application: Specialized for grinding various granular feedstuffs, such as corn, sorghum,
Contents 1
6.2.4 Mechanical maintenance .................................................................................... 6-3
6.3 Cleaning and replacement of bearing ..................................................................... 6-10
6.4 Malfunction and troubleshooting .............................................................................. 6-11
6.5Tools for repair and maintenance ............................................................................ 6-13
6.6Long-term stoppage ................................................................................................ 6-14
6.7Spare parts .............................................................................................................. 6-14
6.7.1 Spare parts ....................................................................................................... 6-14
6.7.2 Electric spare part list ....................................................................................... 6-15
6.7.3Explodeddiagram of different parts .................................................................... 6-16
6.7.4 Ordering list of spare parts ............................................................................... 6-30
7 Appendix ....................................................................................................................... 7-1
7.1 Attached documents ................................................................................................. 7-1
7.2 SWFP66D Series Fine-grinding Hammer Mill (list of operation manuals)................. 7-2
Contents 2
1.Safety
In order to operate this equipment safely, please install it according to following operating conditions.
(1) Please install this equipment indoors according to following conditions:
.Ambient temperature range: -5~+40°C
.Relative humidity range: 30%~85%
.Altitude: less than 1000m
.Guarantee indoor cleaning and ventilation
.Guarantee that the equipment is far away from the corrosive gas, inflammable and explosive gas as
well as steam
(2) Power source: as for Voltage and Frequency, please refer to the nameplate;air supply≧0.6Mpa.
(3) For easy use, operation and maintenance, please check this equipment and reserve enough space for
it.(Please refer to scaled drawing for installation in chapter 4)
(4) Please place the equipment horizontally.
(5) The vibration to be borne under effects of many complicated environments may not exceed 12 mm∙s-1.
(1) In order to well understand this operation Manual, the safety warning marks are divided into following
kinds.
(2) These warning marks have been worked out according to the operating regulations and safety
attention points for this equipment. In order to avoid dangerous accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on sufficient understanding of warning marks.
This mark expresses that in order to avoid death and serious injury
accidents, please be sure to operate this equipment according to
relevant stipulations of safety attention points.
This mark expresses that in order to avoid slight wound and potential
moderate injury accidents, please operate this equipment according to
relevant stipulations of safety attention points.
(1) Relevant safety marks are pasted on different corresponding positions of this equipment, which are
property dangerous to personal safety, as shown in Fig 1-1.
1-1
(2) All the safety marks are indicated in Table 1-1. Please carefully understand and install, adjust, operate,
maintain and inspect this equipment according to the contents in Table 1-1.
(3) Please place these safety marks near the equipment.
(4) When these safety marks have fallen off or been damaged, please replace them with new marks.
(5) If you want to order new marks, please contact our company.
1 2
1-2
3
(1) The here said equipment operators refer to all personnel who participate in operation,
inspection and maintenance etc.
(2) The equipment operator must carry out the operation on the basis of sufficient
understanding the Operation manual.
(3) For safety attention points, the owner has the duty and obligation to deliver the contents
of the Operation Manual for the equipment to all working personnel.
(4) At the same time when obeying all the safety attention points, the users also must obey
the safety regulation and stipulations to prevent accidents.
(5) All related staff should receive safety education, the enterprise management should take
charge of it, and the national, local or the other internal safety regulations of the
enterprise should be observed.
(6) This equipment is used for the grinding of powdery and granular materials. All the
responsibilities for any accidents or damage to the equipment shall not be borne by
manufacture and commission agent if the equipment is not operated according to the
stipulations.
(7) Please install, use and operate the equipment correctly. Whoever takes off guard or
makes it dysfunctional should be responsible for the safety result.
(8) Any reformation of the equipment may not affect the functions and safety performances
of the equipment.
(9) Be sure to run the hammer mill under strict obeying all regulations for prevention of
accidents.
(10) If any accidents are caused due to not obeying the stipulations in the Operation Manual
and the control system for FAMSUN equipment is not used as per the conditions
mentioned above, the FAMSUN Co., Ltd will refuse to take any responsibility. If the
FAMSUN Co., Ltd is required to take responsibility, the Group will reserve the right to
investigate and affix the responsibility of the operator.
1-3
1.5 Safety attention points in transport, storage and installation
(1) The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to different specifications provided
together with the equipment. Electric installation shall be carried out only by professional
persons according to relevant electric safety standards.
(2) Whenever maintenance or repairing is to be done, the power must be cut off so as to
prevent the motor from accidental staring.
(3) For operation, installation, repair and maintenance after stop, please be sure to cut off
and lock the main supply switch, and place the signboard at the workshop gateway, in
front of the electric control cabinet and near the hammer mill respectively, so as to
prevent the motor from accidental staring.
(4) In operation, a special attention shall be paid to the positions with attached safety marks.
(5) Do not operate when the safety protection device and operating gate are open. It is
prohibited to open the operating gate until the machine has been fully stopped.
(6) If any troubles occur in the operating gate and safety protection device, please repair or
replace them at once.
(7) The safety protection devices can never be dismounted, covered or overlapped at will. It
can never be opened until the machine has completely stopped. And the machine can
1-4
only be started when these safety protection devices are in good order.
(8) The security mechanism of the operating gate is equipped with the travel switch for
opening, it must be correctly wired as per requirement to ensure the power-off when the
access door is opened, and additionally in such case the machine cannot be started.
Owing to the fact that this safety mechanism is related to life safety, it can never be
removed or discarded! Whenever there is anything wrong with this mechanism, it should
be repaired or renewed promptly.
(9) When the machine is under stoppage, attention must be taken to prevent the hammer
mill from being started by any accidental starting mode.
(10) Except the maintenance of the equipment, it is not allowed to take off the guard and
safety devices.
(11) When the safety guard shields or operating gates have to be opened or the safety
devices have to be disassembled in order to inspect, adjust, repair and maintain the
equipment or replace the parts, please well negotiate about the required safety attention
measures and work out the safety countermeasures prior to the operations and then
carry out the inspection work.
(12) Before starting the machine, check and make sure the cotter pin is installed on the pin
shaft correctly. And it must be replaced in time if destroyed or worn out. The omission of
installation or falling down would cause severe accident, the detail refer to section 6.2.4
replacement of the hammer.
(13) When the machine is running, it is strictly forbidden to put fingers near the running
components, such work as inspection, maintenance and cleaning etc cannot be done
until all the rotors in the hammer mill have been completely stopped.
(14) In case maintenance and inspection work should be done with a welder or other tools
that can generate sparks, strict safety precautions must be taken against dust explosion
and combustion (see "Explosion protection").
(15)If the parts are damaged, please repair or replace them immediately.
(16) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is
strictly prohibited to open the terminal box for avoiding electric shock.
(17)The electric control systemof the hammer mill must follow the following points.
Otherwise, the technical safety responsibility of the supplier will be canceled.
① The electric control systemof the hammer mill must be supplied by FAMSUN Co., Ltd.
② The equipment must be checked up by an expert from FAMSUN Co., Ltd before
commissioning.
③ The electric control is a component part of the safety regulations for accident
precaution.
④ Prior to commissioning the control system must be tested by an expert from FAMSUN
Co., Ltd in light of the testing list and a permit will be signed by him.
⑤ If the control system for FAMSUN machinery equipment is not used as per the
conditions mentioned above, the FAMSUN Co., Ltd will refuse to take any responsibility.
1-5
If the FAMSUN Co., Ltd is required to take responsibility, the Group will reserve the right
to investigate and affix the responsibility of the operator.
1.7 Personal protection
(1) All the mechanical equipments manufactured by FAMSUN Co., Ltd are equipped with
safety devices, which are consistent with modern technical level and universally effective
safety rules prior to ex works, so that the customers can use the machines in accordance
with the regulations.
(2) If the operators employed cannot read or write, the owner has the duty to explain to them
clearly where dangers exist and warn them that special attention should be paid.
(3) In order to guarantee the safety and health of labors during production process, it is
necessary to use labor protection articles (such as gloves, breathing masks and labor
shoes) during operation.
(4) Please execute the special regulations on accidents prevention in the operation manual
provided by us.
(5) The enterprises are obligated to execute following regulations to guarantee operators'
safety.
① The shield cap must be mounted at any moment and keep closing. It is very dangerous
when they are opened or disassembled. It may cause casualty accident. This is also
applicable for the preventive device of the manipulator.
②The safety limit switches should always be kept in good order. Overlap or discard of the
safety limit switches is not allowed.
③The driving motor must be switched off completely to make the machine stop when
carrying out inspection, commissioning, repair and maintenance. This can be done
througha full-phase separating and lockable switch which is installed near the machine
or on the operation desk, or the control panel on the site. It is not enough only to screw
off the fuse wire!
④ If the machine needs other energy like pneumatic, hydraulic, steam and hot water
energy, it is necessary to cut off their energy supply or turn off the switch, and eliminate
the pressure in the internal pipeline system of the machine.
⑤ As for handling heated or cooled parts and components of the machine, especial care
should still be taken for the danger of burning, to prevent any scald.
⑥ If you have pressed the emergency stop switch to stop the machine and you want to
reset the switch, so it is not permissible to only re-press this button to restart the
machine, but only permitted to reclose the master switch.
⑦ If some machines are equipped with a local shutdown system, especial care should be
taken. Read the instruction manuals attached with the machine carefully. In such
machines with a local shutdown system, temperature will rise because pressure or
vacuum will occur after they have been used for a period.
⑧ The cleaning, lubricating and oiling of the machine or its parts and components may be
1-6
carried out only when the machine is stopped. If you have to climb on or enter the
machine to do such work, the mandatory provisions shall be made without exception:
the power supply of motors must be cut off completely and the switch must be locked,
fix the rotor of the hammer mill before entering the hammer mill. Attention must be paid
to safety measures for climbing.
⑨ Be careful, sampling from inside the machine can never be carried out unless there is not
any danger. Usually, the samples can be taken from the pipe under the machine instead of
inside machine.
⑩ Clear off the deposited dust, dirties and materials frequently. Keeping the machine
clean can enhance production safety and the cleaning level of workshop, and is also
beneficial to prevent dust explosion.
⑪ If oil (grease) leakage occurs, clean it immediately and seal well the place where
leakage occurs. For oil or grease leaked on the floor will easily bring about hazards to
the operators.
⑫ In production operation, the machine must be equipped with safety devices, which
may be neither removed and abandoned nor reduced in functions. Otherwise, we are
not responsible for any accidents resulted here from, and reserve the right to ascertain
where the responsibility lies.
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard
1-7
Regularly check the electric apparatus and articles, and special attention should be paid to the
following points:
explosion-proof glass.
② It is forbidden to use any lengthened cable or electric furnace.
③ It is necessary to immediately repair or replace the electric apparatus and equipment if
② If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.
③ If it is necessary to carry out welding or the like directly in production area or
storehouse
once in a while, written applications must be submitted to a related supervisor in
advance for written approval. The above mentioned operations can be carried out only
when special safety measures have been taken, such as laying pieces of water soaked
canvas or canvas special for covering on the surrounding area and preparing fire
extinguishers. After completion of the operation, the welding site and the surrounding
area are to be monitored at least for 10h.
④ The gas cutting sparks are very dangerous, for people can't see where they will fly on
earth. They can cross through the narrow clearance of walls and drop downstairs or to
the next rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire
accidents may occur at any time.
⑤ Welding is prohibited on a running conveyor. If the welding work is necessary, shut
down the machine first, and then make a thorough cleaning and isolate both sides of
the welding site tightly with materials like mineral wool to avoid connecting with other
conveying devices, silos or tanks. If the work is to be done on the chutes or conveying
pipes, it is necessary to disassemble them or divert their lower ends and seal them to
avoid welding sparks entering the conveying pipes or silos.
(5) Effect of static electricity
① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
② The paint coat at the electric connections must be removed.
1-8
1.9 Other attention points (environmental protection measurements)
If you decide not to use the machine any longer after it is used for a certain number of years
(about 8-10 years), the measures for environmental protection and reutilization should be
taken.
(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the preparation workshop.
(2) The plastic parts shall be picked out for reutilization.
(3) The metal parts shall be sorted out so as to be ground or scraped.
1-9
2. General
SWFP66D Series Fine-grinding Hammer Mill can be used for grinding various granular feedstuffs,
such as corn, sorghum, wheat, crumbled oil meals and etc. They are applicable for grinding granular
raw materials in various large- and medium-sized livestock feed mills, alcohol plants, food factories and
oil processing mills.
(1) With advanced design of water-drop shaped grinding chamber, adjustable device for screen
hold-down and material retaining as well as tuning technology, it is good for increasing the
machine’s capacity.
(2) Optimized arrangement of hammers contributes to small vibration and noise, steady running and
higher capacity.
(3) The application of adjustable device for screen hold-down and material retaining as well as tuning
technology on the top of the grinding chamber, destroys the material circulating layer and improve
the grinding efficiency.
(4) The design for air supplementing in axial direction effectively destroys the circumfluent material
layer, it is of the benefit of grinding and screening, and it also do good to bearing cooling.
(5) Various accurate detection instruments including dynamic balancing device with high precision
ensure much smoother running, lower noise level and more perfect performance.
(6) The rotor which is capable of both corotation and reversion greatly increases the service life of
wearing parts.
(7) With the movable full-size access door and interlock device ensure safety and operational
convenience.
(8) The coupled screen hold-down mechanism makes the screen segments be replaced conveniently
and reliably.
(9) Equipped with an advanced frequency conversion impeller feeder or a magnetic belt-type feeder,
the machine works more reliably.
(10) The gap between hammers and screen can be adjusted to suit the highly efficient grinding of
different materials.
2-1
1.Feed guiding mechanism 2.Machine base 3.Screen hold-down mechanism
4.Access door 5. Motor 6.Upper housing 7.Rotor
Setting chamber
(1) Feeding
The optimum reliable feeding can be realized by adopting a TWLY feeder, and the automatic
controlling of the feeder can be realized by means of a frequency converter.
(2) Discharging
The mash from the hammer mill can be either pneumatically conveyed or collected into a storage
bin, and a supplemental aspirating device is provided. The joint of the outlet should be furnished with a
seal.
(3) The structures with a storage bin, See Fig.2-2.
Fig.2-2 show the structure equipped with a screw conveyor and a dust collector. These structures
need to be ordered additionally. The storage bin must be big enough so that the fine particles can be
taken away as little as possible by the aspiration device.
(4) Aspiration device
As shown in Fig.2-2, the storage bin must be provided with aspiration, for which the air volumes are
listed in Table2-1.
(5) The grinding of aquafeed formula
For the grinding of strict requirement to particle size, such as fine-grinding of aquafeed, a
secondary grinding process shall be adopted to ensure the fineness of finished production,
namely, coarse grinding first, and then fine-grinding. If there is such material as fats and oils
in formulation, it should be added into the formulation after fine-grinding.
2-3
Note: The motor power configured for this hammer mill series has taken the grinding
demands of material such as livestock and poultry feed and fish feed, etc. The working
current of the hammer mill can reach full load generally when grinding livestock and poultry
feed. And it is normal condition that the motor working current cannot reach the full load
sometimes when fine-grinding fish feed.
SWFP66×125D 12000
SWFP66×100D 10000
SWFP66×80D 8000
SWFP66×60D 6000
2-4
3 Specifications of the hammer mill
Note: if the actual condition fails to accord with the environment condition ①, the
speed reducing motor shall be customized. If it fails to accord with condition ⑥, please
(3)refer
Configuration
to the motorconditions
nameplate.
① The hammer mill should match the equipments before and after it in process flow.
② Configuration shall be carried out within the power supply for normal use (permissible
① The noise level (sound pressure level) of this equipment will exceed 90 dB because the
basement.
③ Any one must wear an auditory guard when entering the workshop.
④ Any one should not stay in the workshop too long when the machine is running.
⑤ A corresponding mark should be provided on the workshop door.
⑥ Noise testing method and condition refer to Table 3-1.
3-1
Table3-1 Noise testing condition and method
Testing point
3-2
3.2 Main technical parameters
S WF P □
S----Feed WF----Fine-grinding P---- Hammer □----Model
3-3
4 Transport, installation and adjustment
4.1 Transport
(1) Hoisting
①When hoisting, the lifting devices on machine body should be used properly. (See
Fig.4-1 Hoisting diagram of the hammer mill)
②When hoisting, in order to avoid machine damage, the rope shall be capable to bear the
weight (see Table 3-2 for equipment weight) of the hoisted equipment and not be too
short in order to avoid any damage to the equipment. The angle between every two
ropes is not necessarily equal to 60°; actually an angle less than 60° is better, but it
requires a much longer rope. The bearing capacity of the hoisting equipment shall be
1.2 times larger than the weight of the equipment to be hoisted.
(2) Transport
① When leave the factory, whether to use a packing case is determined according to
actual conditions.
② If a packing case is not used in transport, rain-proof measures shall be taken and it
shall be prevented against collision and overturn of the equipments.
③ If a packing case is used, the complete machine and accessories shall be fixed
securely in the case and a certain distance shall be reserved from the plate of the
packing case, so as to avoid collision and damage in transport. If the height is in excess
of the standard, the whole packing shall be separated into parts.
④ During transport, any overturn, intense pressure or collision are not allowed on the
machine body.
4-1
(3) Storage
① When the machine equipment is to be stored in the open air, the facilities for
prevention of rain, sunshine and water accumulation should be available. When the
machine equipment is to be stored indoors, the measures for ventilation and damp
proof shall be taken.
② The equipment should be stored in ventilated, dry and cool place for long-time storage,
and damp proof measures should be taken, the exposed surface without painting
should be painted with rust-proof oil.
4-2
Foot mounting diagram
Feeding inlet
Size
Model
A B C D E F G H L1 L2 L3 S n
SWFP66×125D 630 1270 1440 1532 267 801 1335 1370 3112 3197 3414.5 1300 14
SWFP66×100D 635 1108 1278 1432 586 / 1172 1208 2850 2935 2942.5 1100 12
SWFP66×80D 635 800 970 1355 288 / 862 900 2465 2550 2604.5 800 10
SWFP66×60D 635 600 770 1205 222 / 666 700 2115 2200 2231.5 600 10
② Installation requirements
a) The hammer mill is delivered generally as a complete set. Firstly check if there is any
damage during transportation when unpacking;
b) Installation field should be firm and roomy.When installation, leave an enough space for
maintenance and replacement of fittings;
c) The main shaft of the machine and the motor are driven directly through the elastic pin
coupling connected. The motor is directly fixed on the machine base, in which bolt
holes are provided. The machine can be installed directly. For installing it on a concrete
floor, anchor bolts should be used, and at the supporting points rubber shims 10-15 mm
thick should be fitted for leveling the machine;
d) Due to the high noise of the hammer mill, it is suggested to put the machine inside a
basement or an isolated room.
4.3Electric installation
① Schematic diagram for electric control of the hammer mill see Fig.4-3. The hammer mill
must be wired to the central control room and the wiresmustbe protect in a cable chute.
② The central control roomshould be kept clean and free of dust.
③ The hammer mill should be equipped with a relevant starting device, a safety guard
and
electric instruments. The rotating direction of the main shaft depends on the feeding
direction. Feeding direction is controlled by the feed guiding mechanism, of which a
limit switch will control the rotating direction of the main motor automatically. Fig.4-4
shows the feeding direction of guiding mechanism and the corresponding direction of
main shaft.
④ The safety devices of the access doors on both sides of the machine are controlled by
safety switches;
⑤ All motors and electric control cabinet must be well earthed, and an over-voltage
using the electric elements, which are required to run safely and reliably.
⑦ It is necessary to install an emergency stop switch (emergency stop switch or enclosed
4-4
type maintenance switch) near the machine for stopping the machine under emergency
condition;
⑧ The above schematic diagrams are only for the independent operation of the machine,
the interlocking of the hammer mill with its upstream and downstream processing
equipment should be taken into account in process design.
⑨ KT1 is the time delayed for the switchover of co-rotation and reversion of the hammer
central
control room.
Fig.4-4 Schematic diagram of the directions of feed guiding plate and main shaft
4-5
(2) Schematic diagram of electric control
① Schematic diagram for electric principle of the hammer mill, please refer to Fig.4-5a~4-5d
and Table 4-2:
② For the electric control of pneumatic switch see as follows.
Fig.4-5a Schematic diagram for the electric control of SWFP66D Hammer mill(Ⅰ)
4-6
104
L11
121
SB2 146
SQ2 164
FR1 122
181 183
103
112 KA1
143
SQ3 SQ4 KA3 KA4
E-STOP
QF1 KA2
117
U1 125 KM3 KM4 KM3
100W SQ1 165 166
AC 220V
113
DC 24V
YV1
~
SB3
KA2 - 161 162
163
KM2 KM1
185
142
182
114
167 168
100
KA2 KA3 KA4 HL1 HL3
KA1 KT1 KM1 KM2 KM3 KM4
N
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
Fig.4-5b Schematic diagram for the electric control of SWFP66D Hammer mill(Ⅱ)
Note: All the cables are 0.75mm2,①Start; ②Switching between clockwise/counterclockwise rotation;③Door protection;④Retract to desired position ⑤Push to desired
position ⑥Y-△ switching delay;⑦Rotate in clockwise direction;⑧Rotate in counterclockwise direction ;⑨△-type running ;⑩Y-type starting
4-7
Door protection switch Draw back Shoot out Switch valve
BRN
BLU
BRN
BLU
0.75mm2
146
146
142
143
125
100
161
162
1 2 4 5 3 6 7 8
Provided by user
用户提供
146
161
162
142
125
100
7×0.75mm2
To control room
Fig.4-5c Schematic diagram for the electric control of SWFP66D Hammer mill (Ⅲ)
4-8
温度传感器 温度传感器 温度传感器 温度传感器
+ - + - + - + -
0.75mm2
TM01
TM02
TM03
TM04
T1
T2
T3
T4
1 2 3 4 5 6 7 8
Provided by user
TM01
TM02
TM03
TM04
T1
T2
T3
T4
用户提供
7×0.75mm2
+ - + - + - + -
1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7
HMTD 7000 HMTD 7000 HMTD 7000 HMTD 7000
8 9 10 11 12 13 14 8 9 10 11 12 13 14 8 9 10 11 12 13 14 8 9 10 11 12 13 14
建议:温度控制仪表安装于电气控制柜柜门上
Temperature sensor Temperature sensor Temperature sensor Temperature sensor
of设备端温度传感器1
device end1 of设备端温度传感器2
device end2 of设备端温度传感器3
device end3 of设备端温度传感器4
device end 4
+ - + - + - + -
+ - + - + - + -
温度变送器 温度变送器 温度变送器 温度变送器
1 2 1 2 1 2 1 2
PLC PLC控制系统
control system PLCPLC控制系统
control system PLCPLC控制系统
control system PLCPLC控制系统
control system
Advise: Taking damping or dusting prevention measures for the temperature transmitter that installed in the electric
建议:温度变送器安装于电气控制柜内,注意防潮防尘
control cabinet.
Fig.4-5d Schematic diagram for the electric control of SWFP66D Hammer mill (Ⅳ)
4-9
Table4-2 Motor parameters and cable specifications
Attention
①All cables shall be with a specification of 0.75mm2.
②The user must configure an over-voltage protection device for the power supply.
③In order to ensure safety, it is necessary to install a safety switch nearby the hammer mill
(an emergency stop switch or a lock-up maintenance switch).
④The above schematic diagrams are only for the independent operation of the hammer mill,
the interlocking of the hammer mill with its upstream and downstream processing equipment
should be taken into account in process design.
⑤The access door is equipped with an electronic lock to ensure the hammer mill can only
be started when it is closed to the set place;
⑥Check the wiring at least once a year to ensure the insulation of the electric wiring in good
condition.
4-10
5 Running
Note: When operation is implemented on the machine, besides the safety points specified in
Chapter 1, the regulation items of the owner's enterprise shall also be obeyed.
(1) Pay attention to the place where the dangerous marks are attached.
(2) The safety protection devices can never be dismounted, covered or overlapped at will.
(1) Before leaving the manufacture plant, a perfect test-run has already been conducted to the
machine.
(2) The initial test run in the user’s factory cannot be done until following checks have been conducted.
①There should be no abnormal contact inside the hammer mill chamber or between the other
accessories.
② All connecting points must be checked carefully to ensure there is not any looseness.
③ Check the rotors for flexible rotation, and make sure there is not any abnormal sounds resulted
from blockage, collision or abrasion etc.
④ Check the rotors for their rotating directions matching with that indicated, for this it may need to
start the motor for a short time; meanwhile, check the motor for any change in its rotating direction.
⑤ Emergency stop switch Check
whether the emergency stop switch is in good working condition or not.
⑥ Safety switch of the access door
As a part of the safety control of the machine, whether the safety switch of the access door works
normally or not is directly related with the safety of the hammer mill, so the safety switch should be
frequently checked for its functioning.
⑦ The rotating direction of rotor is matching that of feed guiding plate.
Check and see if the position of the feed guiding plate coincides with the direction of the rotor, for
which the motor needs to be started for a short time. Meanwhile, because the direction of the feed
guiding plate decides the rotating direction of the motor, so checking should be carried out to see if
the rotating direction of the motor changes when the feed guiding plate reverses.
5.3 Commissioning
(1) Before each commissioning or after each unexpected interruption, the residual materials in the
hammer mill chamber must be emptied.
(2) Only when the access door is closed and other related equipment is running, the principal machine
of the hammer mill can be started, and do not feed materials into the hammer mill until the rotor is
running normally.
5-1
5.4 Use and operation
(1) The operator should well know the structure, performance and operating methods of
the machine, and have received the training organized by FAMSUN Co., Ltd.
(2) Feed pellet should be fed evenly in production and may not be sometimes more and
sometimes les, so as to ensure the motor running under a rated load.
(3) After working, the hammer mill must make an idle run for 1-2 min. prior to shutting down,
so as to discharge all materials out of the machine.
(4) If violent vibration occurs when the hammer mill is running, it should be stopped
immediately to find out the cause and may only be restarted for work until the fault is
eliminated.
(5) The temperature raise (refers to the risen temperature above ambient temperature) of
the bearings for main shaft should not be higher than 35 , and the maximum
temperature should not be higher than 70 (ambient temperature should not be higher
than 40 ).
(6) Carry out necessary cleaning and inspection when each shift of work is finished.
(7) Feed materials after the rotor running normally.
(8) Metal or other large impurities should not be included in the material, or else hammers
and screen sieve may be damaged,
(9) Check the working condition of fasteners after using for a few hours.
(10) Avoid overload running, so as to protect the motor the main shaft from damage.
(11) Before each restart, any residues in the hammer mill chamber must be emptied.
Material cannot be fed until the rotor is running normally.
(12) To guarantee the uniform wearing of the screen and hammers, the rotating direction of
the rotor must be reversed everyday and it must be carried out under a shutdown
condition. It is suggested that the total working time difference between the two
directions cannot exceed 12 hours.
5-2
6Inspection, repair and maintenance
In daily and regular inspection, stop the machine rapidly and take on proper measures
in case of any abnormality in machine operation. Re-use the machine after confirming that
the machine is recovered to normal operation.
6.2.1 Machine stoppage
(1) Before carrying out any maintenance or repairing work, the machine and other related
equipment must be shut down.
(2) When the machine is under stoppage, attention must be taken to prevent the hammer
mill from being started by any accidental starting mode.
6-1
6.2.2 Daily inspection (prior to each running or during each running)
6-2
6.2.3 Regular inspection
6-3
Detach pin shaft from Loose handle for screen
buckle base holding down
Pretension nut
When grinding the materials with higher friction, the lining plates inside the machine will be worn
more severely, so it is a must to check the lining plates periodically and replace them if necessary.
Replacing method:
① Open the access door, loosen the screen hold-down mechanism, and take out the screen plate.
② Loosen the fastening bolts of lining plates.
③ Replace the lining plates through the access door. (as shown in Fig 6-3)
④ The procedure for fitting the lining plates is contrary to the above steps.
6-4
Lining plate Lining plate
Lining
plate
In course of grinding, it is very important to keep the hammers uniformly worn. In order to
properly keep the hammers and screen working well, it is suggested to change the rotating direction
of the rotor every one working shift (or working for ten hours) to extend their service life.
The hammers can work on two edge angles. When the two edge angles of the hammer are worn
off ,a new hammer must be replaced. (as shown in Fig.6-4)
Fig.6-4 Hammer
6-5
Fig.6-5 Developed arraying view of hammers (eight groups of hammers)
Note: Pin shaft 1, 3, 5, 7 in the same array, while pin shaft 2, 4, 6, 8 in the same array. The hammers are arrayed
symmetrically on the rotor. Fig.6-5 is a diagram indicating the arraying plan, according to which the hammers are installed.
The total masses difference of the two groups of hammers which are symmetrical cannot exceed 2g.
Note: Pin shaft 1, 3in the same array, while pin shaft 2, 4, in the same array. The hammers are arrayed symmetrically on
the rotor. Fig.6-6 is a diagram indicating the arraying plan for four groups of hammers, according to which the hammers are
installed. The total masses difference of the two groups of hammers which are symmetrical cannot exceed 2g.
6-6
Fig.6-7 Hammer distance
Length of hammer distance Length of hammer distance Number of distance Number of distance
bush Ⅰ L(mm) bush Ⅱ L(mm) bush Ⅰ (piece) bush Ⅱ (piece)
Model
Eight Four Eight Four Eight Four Eight Four
groups groups groups groups groups groups groups groups
The hammers of which the installation hole diameters have deviated due to acute vibration must
be replaced. And the replacement should be done on the basis of group units, not on the basis of
individual pieces.
If the rotor (excluding the pin shafts, hammers and hammer distance bushes) has been
disassembled for replacing component parts, it must be dynamically balanced after it is reassembled.
The dynamic balancing should be carried out as per China National Standard GB/T 9236-1988
Testing of rigid rotor with a balance grade of G2.5.
The hammers should be replaced as per following methods:
② Open the access door, and push it aside, loosen the handle of screen hold-down
mechanism, put down the screen holding frame, and then take out the screen plate.
③ Take out the cotter pin on the pin shaft by a plier and replace the hammer. (as shown in
Fig.6-8)
④ After installing the new hammer, remount the cotter pin on the pin shaft. And if the cotter
pin is destroyed or worn out, replace it with a new one. Not install a cotter pin or the
cotter pin is dropped off may cause severe accident.
6-7
⑤ After all cotter pins are installed, the rotor must be rotated. Each hammer piece on the
rotor can fall down freely and rotate freely without jamming.
⑥ Install the air suction hood, holding down the screen and close the access door.
⑦ Every time after the hammer replacement is done, the running conditions must be
checked. Whenever there is abnormality, carefully find out the causes and get the
trouble remedied.
Cotter pin
There are two sets of holes for fitting pin shafts on rotor hammer supporting discs, each set has
8 groups. These two sets of holes are distributed in the hammer supporting discs in different radii.
In this way by using one of these two sets of holes, two different gaps between the hammers and the
screen will be obtained, so as to meet different grinding requirements. The gap between hammer and
screen is set of the maximum gap before ex-work. (as shown in Fig.6-9)
6-8
(5) Replacement of screen keeper
The screen keeper serves two functions in a hammer mill, i.e. clamping the lower part of the
screen plate and realizing second time grinding. Having been used for a certain period, it is worn and
will influence the grinding efficiency. At this time, it needs to replace screen keeper lip plate. The
screen keeper lip plate is fixed onto the two sides of screen keeper base by means of bolts. So it only
needs to unscrew the bolts on both sides to replace a new screen keeper lip plate, and screw up the
fastening bolts. (as shown in Fig.6-10)
The machine is directly driven through an elastic straight pin coupling, which should be installed
very carefully after maintenance or repair, so as to prevent influence on machine running due to
precision deviation. After the coupling installation is completed, check the result to ensure that the
central height deviation between the two halves of the coupling will be<0.1mm, and the misalignment
<30°, and the clearance between 3mm to 5mm. When adjustment, first regulate the coupling with
angle ruler to guarantee no light is seen from the gap between angle ruler and coupling. The method
can apply to inspect the top and the side of coupling respectively. Make sure no light is seen from the
gaps. And then using a dial indicator to adjust the coupling and ensure the proper alignment less than
0.1mm. (as shown in Fig.6-11)
Angle ruler
6-9
6.3 Cleaning and replacementofbearing
Being an important component part of the hammer mill, bearings should be checked
frequently for any abnormal sound or temperature, and if any, stop the machine for trouble
shooting. Inspect the function of the bearing once a week to avoid the abnormal
temperature increment.
(1) Bearing cleaning
When the machine has worked for 1000 hours, the bearings should be thoroughly
cleaned with clean kerosene. If gasoline is used, attention should be paid to avoiding
explosion hazard because of oil atomization.
Cleaning method:
covers;
③ Clean the bearing with clean kerosene. Be careful! Don’t splash the kerosene during
cleaning;
④ Re-fit the upper and lower covers, gasket, tighten the bolts, and remove the support;
⑤ Put the machine into test-run to check for any abnormality, if there is any abnormal
bearing is severely heated or the grease overflow out the bearing, stop the machine for
further treatment at once.
(3) Bearing replacement
When a bearing cannot work properly due to wearing or other reasons, it should be
replaced.
◆ Bearing assembling
Bearings should be assembled in the procedures contrary to that for bearing
disassembling.
— Before assembling, clean all the component parts with detergent free of oil. Especially
bearing surfaces, rotor shaft, locking sleeve and inner race must be absolutely free of oil.
Note: If the machine is suddenly stopped during operation, it only can be restarted after
removing the screen and empty all material in the grinding chamber. Start up the hammer
mill with load is not allowed. Malfunction and troubleshooting for the hammer mill, please
refer to Table6-2.
6-11
Trouble Cause Solution
1. Lower power of motor
1. Repair the motor
2. Hammers worn severely
2. Shift the hammer tips or replace with new
3. Material fed unevenly
hammers.
4. High moisture in raw materials
6.Productivity lowered 3. Make the feeding even.
5. Wrong screen used
notably 4. Dry raw materials.
6. Blocked dust filter bags of the auxiliary air
5. Replace with correct screen.
system
6. Clean or replace the filter bags.
7. Low percentage of the opened screen
7. Choose a screen with a high opening rate.
area
1. Blocked conveying pipe 1. Eliminate the blockage.
2. Blocked screen holes 2. Dredge the screen holes or replace with a new
7.Material back-flow
3. Position of the guiding plate not in screen.
from inlet
accordance with the rotation direction of 3. Shift the guiding plate position or adjust the
rotor motor wiring through phase changing.
1. Screen worn severely or broken 1. Repair or replace the screen.
8.Too coarse mash
2.Screen improperly fitting with its 2. Stop to check and repair, tighten the screen on
product
supporting frame or too big side gap to the frame.
1. Adjust the motor to make it concentric with the
main shaft.
1. The main shaft and motor are not
2. Change the lubricant and refill it as per
concentric with each other.
regulations.
2. Too much or too little or poor lubricant
3. Renew the bearings.
9.Overheated bearings 3. Bearings damaged
4. Straighten the main shaft and balance the
4. Bended main shaft or unbalanced rotor
rotor.
5. Long-term overloaded operation
5. Reduce feeding amount.
6. Improper lubricant used
6. Apply lithium base molybdenum disulfide
lubricant.
6-12
6.5 Tools for repair and maintenance
10 Scissors Cutting
28 Scraper Cleaning
6-13
6.6 Long-term stoppage
If the machine is to be halted for a long time, it must be thoroughly cleaned both inside and outside
and the dustiness must be removed to avoid rusting of the machine and aging of rubber parts.
Important note:
Our works is responsible for repairing or replacing parts (exclusive wearing parts) which are faulted
due to manufacturing quality within one year from the date of leaving the factory under normal use and
safekeeping by the customer, excluding the operations not in accordance with the operating
instructions and human factor.
Our works continues to undertake maintenance and repair after one year from the date of leaving
the factory, to ensure normal use of the customer, but the expenses shall be borne by the customer.
Some parts and components in this equipment are worn off gradually when in use. If these parts
are still used after worn to a certain degree, the property of equipment will be affected and dangerous
accidents will occur probably. Therefore, these parts and components shall be replaced timely after
used for a certain period. The spare parts in this Operation Manual is also called wearing parts.
Whether the spare parts can be ordered timely and accurately will influence your production. So in
order to purchase right spare parts, when place an order, please mention the corresponding serial
number, code, description of the spare part and the quantity needed in the order list. And provide us the
order list (Table6-10 Ordering list of spare parts) via mailing or e-mail; if possible, please attach a sketch
of the spare parts you require.
6-14
6.7.2 Electric spare part list
AZ16-02ZVRK-M16
2 Safety switch SQ1, SQ2 2 2 SCHMERSAL CE
230VAC,4A,IP67
16 Ribbon 1 20
Note: If the components or spare parts configured for the hammer mill not in line with that mentioned above, please subject
to the configuration that delivered to your factory.
6-15
6.7.3 Exploded diagram of different parts
6-16
Table6-5a Code table of assembly parts
FAMSUN code Delivery
Qty Recommended Replacement
No. Part name Classification Supplier cycle
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
Tighten
0009 8 Q02020027 Q02020027 Q02020027 Q02020027 2 Easytool 2 / As required
handle
6-17
Table6-5b Code table of assembly parts
FAMSUN code Delivery
Qty cycle Recommended Replacement
No. Part name Classification Supplier
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
SWFP019000171
SWFP02291301 (110kW) SWFP02491313 SWFP019000311
Lower machine (160kW、200kW) SWFP02391316 (90kW) (55kW)
0100 1 1 FAMSUN 1 / As required
body SWFP02291319 (132kW) SWFP02491300 SWFP019000071
(220kW、250kW) SWFP02391307 (110kW) (75kW)
(160kW)
Rotor (eight
Groups of 1 SWFP02291318 SWFP02391319 SWFP02491312 SWFP019000241
hammers)
0200 1 FAMSUN 1 / As required
Rotor (four
groups of 1 SWFP02291320 SWFP02391320 SWFP02491314 SWFP019000251
hammers)
6-18
0012 Screen plate
HH
l
6-19
(2) 0100 Lower machine body
6-20
Table6-6 Code table of lower machine body parts
FAMSUN code Delivery
Qty cycle Recommended Replacement
No. Part name Classification Supplier
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
6-21
(3) 0200 Rotor
6-22
Table6-7a Code table of rotor parts
FAMSUN code Delivery
Qty Recommended Replacement
No. Part name Classification Supplier cycle
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
0201 End cover 1 DBG52061701 DBG52061701 DBG52061701 DBG52061701 2 SKF 2 / As required
0202 Fixing sleeve 2 DBC00032000 DBC00032000 DBC00032000 DBC00032000 2 SKF 2 / As required
0203 Bearing 2 DBA00222001 DBA00222001 DBA00222001 DBA00222001 2 SKF 2 / As required
0204 Bearing pedestal 2 DBB52061700 DBB52061700 DBB52061700 DBB52061700 2 SKF 2 / As required
Flat key
0205 2 UAC2000301 UAC2000301 UAC2000301 UAC2000301 2 GB 1 / As required
C20×30
0206 Oil seal 3 DBF00052001 DBF00052001 DBF00052001 DBF00052001 2 SKF 2 / As required
Round nut
0207 2 FAG13002 FAG12002 FAG12002 FAG12002 2 GB 1 / As required
M120×2
0208 Gasket 120 2 GAF13001 GAF12001 GAF12001 GAF12001 2 GB 1 / As required
0209 Baffle 2 SWFP02211390 SWFP01411311 SWFP01411311 SWFP01411311 1 FAMSUN 1 / As required
0210 End plate 2 SWFP01891323 SWFP02391318 SWFP02391318 SWFP02391318 1 FAMSUN 1 / As required
Hammer (eight
SWFP01461303 SWFP01461303 SWFP01461303 SWFP01461303
groups)
0211 1 FAMSUN 1 As required As required
Hammer (four
SWFP02211394 SWFP02211394 SWFP02211394 SWFP02211394
groups)
Hammer distance
SWFP011007651 SWFP011007501 SWFP011007561 SWFP011007581
bushⅠ (eight
(160 piece) (128 piece) (96 piece) (64 piece)
groups )
0212 1 FAMSUN 1 1 set As required
Hammer distance
SWFP02211392 SWFP02311324 SWFP02411342 SWFP011000551
bushⅠ (four
(160 piece) (128 piece) (96 piece) (64 piece)
groups)
Hammer distance
SWFP01811386 SWFP01461310 SWFP01561326 SWFP01661326
bushⅡ (eight
(160 piece) (128 piece) (96 piece) (64 piece)
groups)
0213 1 FAMSUN 1 1 set As required
Hammer distance
SWFP02211395 SWFP02311325 SWFP02411343 SWFP011000561
bushⅡ (four
(80 piece) (64 piece) (48 piece) (32 piece)
group)
6-23
Table6-7b Code table of rotor parts
FAMSUN code Delivery
Qty Recommended Replacement
No. Part name Classification Supplier cycle
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
Hammer frame SWFP01811443 SWFP02311323 SWFP02311323 SWFP02311323
0214 1 FAMSUN 1 / As required
plate (19 piece) (15 piece) (11 piece) (7 piece)
6-24
0211 Hammer
6-25
(4) 0300 Upper housing
6-26
Table6-8 Code table of upper housing parts
FAMSUN code Delivery
Qty Recommended Replacement
No. Part name Classification Supplier cycle
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
0301 Sealing strip 2 SWFP011002381 SWFP011002381 SWFP011002381 SWFP011002381 1 FAMSUN 1 / As required
Screen support As required
0302 2 SWFP02291317 SWFP02291317 SWFP02291317 SWFP02291317 1 FAMSUN 1 /
ring
0303 Upper housing 1 SWFP02291302 SWFP02391305 SWFP02491315 SWFP019000221 1 FAMSUN 1 / As required
0304 Baffle 2 SWFP02211377 SWFP02311313 SWFP02411315 SWFP011000311 1 FAMSUN 1 / As required
Spring-locating As required
0305 4 SWFP00610061 SWFP00610061 SWFP00610061 SWFP00610061 1 FAMSUN 1 /
clip
Lining plate(1) 1 SWFP011007621 SWFP011007351 SWFP011007241 SWFP011007201 1 FAMSUN 1 / As required
0306
Lining plate(2) 1 SWFP011007631 SWFP011007361 SWFP011007251 SWFP011007211 1 FAMSUN 1 / As required
0307 Switch base 2 SFSP011010471 SFSP011010471 SFSP011010471 SFSP011010471 1 FAMSUN 1 / As required
6-27
(5) 0600 Screen hold-down mechanism
6-28
Table6-9 Code table of screen hold-down mechanism parts
FAMSUN code Delivery
Qty Recommended Replacement
No. Part name Classification Supplier cycle
(piece/set) SWFP66×125D SWFP66×100D SWFP66×80D SWFP66×60D storing QTY frequency
(month)
SWFP019002071 SWFP019002391 SWFP00590032 SWFP00790017
0601 Pull rod 1 FAMSUN 1 / As required
(2 piece) (2 piece) (1 piece) (1 piece)
SWFP019002061 SWFP019002381 SWFP02491305 SWFP019000201
0602 Handle 1 FAMSUN 1 / As required
(2 piece) (2 piece) (1 piece) (1 piece)
Screen hold-down
0603 1 SWFP019002301 SWFP019002351 SWFP01561344 SWFP01661344 1 FAMSUN 1 / As required
frame (upper)
Screen hold-down
0604 1 SWFP019002311 SWFP019002341 SWFP02491304 SWFP01900191 1 FAMSUN 1 / As required
frame (down)
6-29
6.7.4 Ordering list of spare parts
6-30
7 Appendix
7-1
7.2 SWFP66D Series Fine-grinding Hammer Mill (list of operation manuals)
Revised
Revision
version Item Description Pages Revision date Remarks
person
number
Duan cun
002 1 Revised edition All August,2016
zhen
7-2
famsungroup.com