Compression Packages: C-SERIES Configurable

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C-SERIES Configurable

Compression Packages
Get the Performance You Want In Every Package

Natural gas producers must adapt quickly to changes in Exterran’s C-Series Configurable Compression Packages
the market, product pricing, and diverse locations for the provide the right solution for your immediate compression
production, processing and consumption of natural gas. needs. Designed to Exterran’s specifications, you control
Efficient, reliable and flexible compression solutions that the configurability, adding options needed to fit your unique
are designed, constructed and installed in a short time production requirements. With C-Series, Exterran gives you
frame are key to the economics of producing, gathering, speed, confidence and flexibility. We’re ready to be your source
processing and marketing natural gas. for proven, cost-effective and timely compression solutions.

Table Of Contents

C-Series Configurable Compression . . . . . . . . . . . . 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

C-Series 3516 Compression Package . . . . . . . 4 – 5


with Caterpillar 3516 lean-burn engine

C-Series 7044 Compression Package . . . . . . . . 6 – 7


with Waukesha 7044 rich-burn engine

Standard and Optional Equipment . . . . . . . . . 8 – 13

Advanced Emissions Control System . . . . . . . . . . . 8

Programmable Logic Control Panel . . . . . . . . . . . . . 9

2% Sour Gas Trim . . . . . . . . . . . . . . . . . . . . . . . . 12

Overall Dimensions . . . . . . . . . . . . . . . . . . . . . Back


C-SERIES Configurable Compression Packages
What Does “Configurable” Mean?
Configurable means that you’ll THE NEW C-SERIES OFFERS: SPEED YOUR PRODUCTION TO MARKET.
have access to complete base-model Engineered to empower, the Exterran
• Two Driver Options:
compressor packages which have been C-Series Compression Packages
fully engineered and designed, including > Cat 3516 Lean Burn
give you the configuration flexibility to
all critical studies. > Waukesha 7044 Rich Burn
tailor your operations, and get revenue
More than 60 of the industry’s most • 13 Base Models in 1, 2, flowing faster.
requested options are also completely and 3-Stage Configurations
And if you need compression even
designed and engineered to seamlessly • 10-14 Week Delivery sooner, ask your sales rep about our
integrate with the base-models. ready inventory of pre-configured units
• Proposals and Production
Using an online build it tool, customers Drawings in 2-3 Days available for immediate delivery. Visit
can choose the base-model that best exterran.com/c-series to learn more.
fits their application. Plus add any of
• 60+ Pre-engineered Options and
1000+ Configurations
the available options to be included in
the configured package and submit. • Designed with the Highest
Quality Components
Once an order is submitted, the data
from the selection tool is entered into • Over 50+ Years of Field
Exterran’s Oracle and AutoCAD systems Proven Experience
to automatically generate drawings
and bills of material.
The ability to “configure” an Exterran
C-Series package eliminates virtually all
of the up-front engineering costs and
lead time from the package sale.
Imagine this robust, new unit on
your site, ready to get to work in just
10 - 14 weeks!

C-SERIES 3516 Compression Package

www.exterran.com 1
C-SERIES Configurable Compression Packages
OVERVIEW
Exterran C-Series Configurable Gas Both product families are available with
Compression Packages are pre-engineered an extensive list of pre-engineered options
and assembled with high-quality such as upsized coolers, PLC panels
components and a wide range of options and automatic valves.
– allowing for exceptional configuration
STANDARD SAFETY FEATURES:
flexibility and high performance along with
Standard safety features include automatic
rapid delivery and startup. Two product
shutdown controls and checker-plated,
families are currently available – a 1380
skid-resistant work surfaces. Safety is
horsepower Caterpillar 3516B lean-burn
enhanced because all local instrument
engine coupled to an Ariel JGT4 compressor
vents are collected, manifolded and routed
as well as a 1680 horsepower Waukesha
to connections at the skid edge. Our
L7044GSI rich-burn engine paired with
design facilitates air emissions compliance
an Ariel JGK4 compressor. with catalyst housings and exhaust
These combinations are packaged on a sampling ports. Selectable safety options
heavy-duty steel skid suitable for mounting include exhaust insulation, caged ladders,
on a compacted gravel pad, piles or an OSHA-compliant work platforms, and
engineered concrete foundation. trim to handle up to 2% H2S mol.
process gas.

2
C-SERIES Configurable Compression Packages
KEY BENEFITS INCLUDE: SPEED • CONFIDENCE • FLEXIBILITY
FASTER TO GAS REVENUE • Exterran has built thousands of FLEXIBILITY AND SAVINGS
GET STARTED NOW units and solved challenges for every • Drawing from an extensive list of
• Industry-leading deliveries allow application, so you can be highly pre-engineered options, there are
you to get your revenue stream confident that your unit is reliable thousands of ways to customize units
moving without compromising quality, and fit for purpose. to meet your application requirements.
performance or configurability. • Field-proven engineering ensures • Compact skid designs and
• Ready inventory of preconfigured consistent quality, predictable transportation-considerate packaging
units usually available for immediate performance, simple operation practices reduce permitting
delivery. and easy maintenance. requirements and associated
• Your unit is based on that same trucking costs.
• Standard drawings available with
proposal. Final production drawings engineering expertise and customers • Exterran can install, commission
can be generated within 2-3 days of regularly and consistently achieve and service your units to facilitate
project award to expedite your planning 99+% run-time with C-Series. your startup and unburden your
as well as lower your contract, budget • Engineering and operations experts maintenance operations.
and schedule risks. are available to assist with any
• Simple assembly and commissioning configuration decisions and/or
allows you to bring your operation technical support.
online quickly.
• From purchasing to delivery to
startup, substantial time is saved
which can be directed to other
aspects of your project.

COMPLETE CONFIDENCE
• Exterran’s 50+ years of experience
and unsurpassed expertise as the
global compression leader assures
you are getting high-performing
packages.

C-SERIES 7044 Compression Package

www.exterran.com 3
C-SERIES 3516 Compression Package
As an X-PRESS SHIPTM product, the C-Series 3516 can be fully
configured by the customer and typically delivered in 10 weeks.

a
2-002 is convertible as a one or two stage model
Standard Specifications b
A ll cylinders are Ariel ET-class, except for the first
Number Stage Bore Diameter (inches) Performance Ranges
c stage of model 2-002, which is Ariel T-class
of Stages Model First Stage Second Stage Third Stage Suction psig Discharge psig Flow MMscfd
• Performance based on double acting cases only
6.375 - -
• Performance assumes sweet gas with specific
1 001 6.000 - - 200 - 600 800 - 1200 8.6 - 43.7
gravity of 0.65
- - -
• The performance ranges shown are specifically
- 6.375 - for the cylinder bore diameters that are bolded
2 001 9.750 6.000 - 50 - 200 600 - 1200 4.4 - 17.1 and on the same row to the left
9.250 - -
- 6.375 - 200 - 325 500 - 650 20 - 28.7 single stage
a
2 002 b
9.625 6.000 -
b
9.125 - - 100 - 250 1000 - 1200 6.3 - 14.7 two stage
- - 6.375
3 001 17.250 11.500 6.000 5 - 50 600 - 1200 3.3 - 7.5
16.750 11.000 -
- - 6.375
3 002 15.750 11.500 6.000 10 - 50 800 - 1200 3.7 - 7.0
15.250 11.000 -
- - 6.375
3 003 15.750 9.750 6.000 10 - 40 800 - 1200 3.4 - 6.5
15.250 9.250 -
- - 6.375
3 004 13.500 9.750 6.000 20 - 60 800 - 1300 4.2 - 7.8
13.000 9.250 -

- - - - = ‘3516T4-3-002-15.750-11.500-6.000’
Stages Model First Second Third (product code example)

½ inch NPT pressure connections on


pulsation bottles enables collection of
pulsation data for future analysis.
One, ¾ inch temperature connections on
all scrubbers

Ariel JGT4 Compressor

Pulsation study pre-performed on all


base model configurations

Engine & compressor oil level regulators


provided with inlet/outlet fire safe valves

Murphy Centurion control panel

Hotstart system for compressor oil (Optional)

One, 2 inch NPT ball valve and


associated threaded piping for future
fuel meter installation

Basket-style inlet suction screen with


removable spool-piece to enable screen
removal (Optional)

Our C-Series 3516 units are designed to


be set on an engineered gravel pad or
concrete foundation. 12 foot wide skid
includes anchor bolt holes and jacking bolts

4
Two, 2 inch NPT emissions test ports
provided in exhaust silencer/catalytic
converter outlet piping

25-30 dB noise reduction with an EMIT


critical grade silencer and catalyst housing

Two Type-K thermocouples for monitoring


catalytic converter inlet and outlet temperature

Catalyst and surge-tank service/work platform


integrated with cooler structure (Optional)

Eight , ¾ inch NPT connections enable local


coolant temperature monitoring/management

Isolation valves for coolant conservation during


engine service

Caged, galvanized ladder to cooler platform


(Optional)

Caterpillar 3516B engine

Upgraded engine exhaust insulation from


Caterpillar included as standard content

OSHA engine work platforms with handrails


and ladder. One platform on each side of
engine (Optional)

Combo Hotstart system for engine oil/water


(Optional)

Cable and tray electrical system approved for


use in NEC Class I, Division 2 hazardous
Local instrument-gas vents and sources of area classifications
fugitive emissions collected/manifolded and
routed to a single skid-edge connection

Weld pad on all scrubbers for future level


gauge supports, if needed
½ inch minimum wall thickness for all
scrubbers and bottles for mechanical strength

Pressure relief valve vents manifolded into


a common header and run to skid edge
(Optional)

Note: Colors shown on the renderings are for clarification purposes. The actual units are painted a single color.
www.exterran.com 5
C-SERIES 7044 Compression Package
Tough field gas applications call for a tough, rich-burn solu-
tion. Now that solution is configurable.

• Performance based on double acting cases only


Standard Specifications • Performance assumes sweet gas with specific
Number Stage Bore Diameter (inches) c
Performance Ranges gravity of 0.65
of Stages Model First Stage Second Stage Third Stage Suction psig Discharge psig Flow MMscfd • The performance ranges shown are specifically
- - - for the cylinder bore diameters that are bolded
and on the same row to the left
1 001 6.250 - - 300-600 800-1200 13.6-51.7
5.875 - -
9.625 - -
2 001 9.125 6.250 - 150-400 600-1200 10.9-32.1
- 5.875 -
11.000 - -
2 002 10.500 6.250 - 100-200 600-1200 8.7-25
- 5.875 -
- - 7.250
3 001 17.875 11.000 6.750 10-30 600-1200 4.46-7.67
17.375 10.500 -
- - 7.250
3 002 15.875 11.000 6.750 20-50 600-1200 5.49-10.59
15.375 10.500 -
- 11.000 7.250
3 003 14.125 10.500 6.750 25-70 600-1200 5.4-12.01
13.625 - -

- - - - = ‘7044K4-3-002-15.875-11.000-6.750’
Stages Model First Second Third (product code example)

½ inch NPT pressure connections on


pulsation bottles enables collection of
pulsation data for future analysis.
One, ¾ inch temperature connections
on all scrubbers

Ariel JGK4 Compressor

Pulsation study pre-performed on all


base model configurations

Engine & compressor oil level regulators


provided with inlet/outlet fire safe valves

Inlet pressure relief valve (Optional)

Basket-style inlet suction screen


with removable spool-piece to
enable screen removal (Optional)

Off-skid panel mounting available


(Optional)

6
Two, 2 inch NPT emissions test ports
provided in exhaust silencer/catalytic
converter outlet piping

Two Type-K thermocouples for monitoring


catalytic converter inlet and outlet temperature

35-40 dB noise reduction with an EMIT


hospital grade silencer and catalyst housing

Catalyst and surge-tank service/work platform


integrated with cooler structure (Optional)

Cooler-mounted 55-gallon oil day tank (Optional)

Cooler fan deck shipping legs (Optional)

Caged, galvanized ladder to cooler platform


(Optional)

Waukesha L7044GSI engine

Isolation valves for coolant conservation during


engine service

Eight , ¾ inch NPT connections enable local


coolant temperature monitoring/management

OSHA engine work platforms with handrails


and stairs. One platform on each side of engine
(Optional)

Cable and tray electrical system approved


for use in NEC Class I, Division 2 hazardous
area classifications
Local instrument-gas vents and sources of
fugitive emissions collected/manifolded and
routed to a single skid-edge connection

Weld pad on all scrubbers for future level


gauge supports, if needed
½ inch minimum wall thickness for all
scrubbers and bottles for mechanical strength

Skid drains manifolded to a single


customer connection (Optional)

Our C-Series 7044 units are designed to be


set on an engineered gravel pad or concrete Note: Colors shown on the renderings are
foundation. 14 foot wide skid includes anchor for clarification purposes. The actual units
bolt holes and jacking bolts are painted a single color.

www.exterran.com 7
C-SERIES Configurable Compression Packages
Standard and Optional Equipment
• Included with base model ∘ When finished packages are available, these options are included

Compressor Frame & Cylinders


Name Item Description
Variable Volume A01 • Manual head-end VVCP’s included on 1st-stage cylinders only
Clearance Pockets
(VVCP’s) A02 ∘ Manual head-end VVCP’s included on 1st-stage, 2nd-stage, and 3rd-stage (if applicable) cylinders
A03 •∘ Ariel standard manual priming pump
Pneumatic-diaphragm compressor pre-lube pump with block valves, check valve
A04
and strainer
Prelube
Pump Electric-motor (2HP, 3PH, 60HZ, 480V) driven compressor pre-lube pump with block
A05
valves, check valve and strainer. Motor starter provided by customer
Electric-motor (2HP, 3PH, 50HZ, 400V) driven compressor pre-lube pump with block
A11 Only one selection
valves, check valve and strainer. Motor starter provided by customer
can be made
•∘ Not included in base package

Oil Circulating Hotstart system for compressor oil only, with required valves and strainer
A06
Heater Pump motor is 3HP, 3PH, 60HZ, 2.5KW, 480V
Hotstart system for compressor oil only, with required valves and strainer
A12
Pump motor is 3HP, 3PH, 50HZ, 2.5KW, 400V
•∘ Not included in base package
Lube-Oil Meter
A07 Kenco model 1618 low-flow analog compressor lube-oil meter
•∘ Not included. Off-skid oil supply by customer
Oil Day Tanks A08 Cooler-mounted Kenco 55-gallon oil day-tank
A09 Kenco 55-gallon day-tank and stand (shipped loose for customer installation)
Blowcases for •∘ Not included in base package
Distance Piece &
Packing Drains A10 Jatco Model JATC-J5000CX blowcases. Shipped loose for customer off-skid installation

Advanced Emissions Control Systems


(Options B21, B26 & B29)
When configuring a C-Series package with the L7044GSI engine,
customers also have the option of including an advanced
emissions control system. Comprised of a 3-way catalyst, air/
fuel ratio control and a color display panel/interface, an advanced
emissions control system can simplify operation and keep your
emissions in compliance.

While default settings are programmed by the factory, users


have the ability to adjust to richer or leaner through system
display panel interface, helping to maintain compliance as the
engine ages. Optional systems that are currently available are
Waukesha’s emPact system and the “ETS AFRC Advanced”
system from EMIT Technologies.

8
• Included with base model ∘ When finished packages are available, these options are included

Driver
Name Item Description Comments
Catalytic • Not included in base package
3516 Specific

Converter
Elements B23 ∘ (2) DCL catalyst elements and (1) DCL blank element included
B27 • EMIT Critical Grade (25-30 dBA) catalytic converter/silencer
Silencer
B28 ∘ EMIT Hospital Grade (35-40 dBA) catalytic converter/silencer

7044 Start B24 •∘ 7044 - Low-pressure (90 PSIG) start gas pressure
Gas Pressure B22 7044 - High-pressure (150 PSIG) start gas pressure
7044 Specific

• Not included in base package


Emissions B21 Waukesha emPact emissions control system (0.5 g/bhp-hr NOx) B01 is not available
Controls
B26 Waukesha emPact emissions control system (0.15 g/bhp-hr NOx) with these options
Systems ∘
B29 EMIT ETS AFRC Advanced emissions control system

Catalytic Converter •∘ Not included in base package


DPI B01 Catalytic converter DPI included and tubed low on cooler face for easy viewing and access

Catalytic Converter B02 • Catalytic converter test ports locally located on exhaust system above cooler
Test Ports B03 ∘ Catalytic converter test ports tubed low on cooler face for easy access. Includes two half-inch ball valves

Engine Exhaust •∘ Not included in base package


Insulation B04 Blanket insulation of engine exhaust system including silencer/converter

Fuel Filter Level B05 •∘ Manual drain only on fuel filter


Instrumentation B06 Fuel filter to include level controller, auto dump valve, level gauge, and high-level shut-down

Start Gas B08 •∘ Separate 2 inch fuel & 2 inch start gas connections at skid-edge
Inlet Piping B09 Fuel and start inlets combined as a single 2 inch connection at skid-edge
• Not included in base package
Start Gas Inlet PSV
B10 ∘ 1-½ inch x 2 inch NPT start-gas inlet PSV with outlet piping into starter vent piping header

Starter B11 •∘ Starter exhaust locally piped to safe elevation above top of cooler c/w rain cap
Vent Piping B12 Starter exhaust run to its own 3 inch -150# skid-edge connection
•∘ Not included in base package
Lube Oil Meter
B13 Kenco model 1618 low-flow analog engine lube-oil meter
•∘ Not included in base package
Combo Hotstart system for engine oil/water, with required valves and strainer. 480V, 3PH, 60HZ – coolant heater:
Oil Circulating B14
Heater 18KW, 1HP pump motor; oil heater: 6KW, 1HP pump motor
Combo Hotstart system for engine oil/water, with required valves and strainer. 400V, 3PH, 50HZ – coolant heater:
B25
18KW, 1HP pump motor; oil heater: 6KW, 1HP pump motor
Connections for temperature indicators and thermocouples to be provided in engine jacket
B15 •∘
water (EJW) and auxiliary water (AW) piping, to and from engine to cooler
Water
Temperature Only one selection
B16 Temperature indicators to be provided in EJW and AW piping, to and from engine to cooler
Measurement can be made
Temperature indicators and thermocouples to be provided in EJW and AW piping, to and
B17
from engine and cooler
Not included in base package
Engine Work Only one selection
B18 ∘ OSHA engine work platforms with handrails and ladder (one platform on each side of engine)
Platforms can be made
B19 OSHA engine work platforms with handrails and stairs (one platform on each side of engine)

www.exterran.com 9
• Included with base model ∘ When finished packages are available, these options are included

Air Cooler
Name Item Description Comments
Air-X-Changers 144EH, Exterran standard dimensions and nozzles,
C01
sized for customer site conditions
Air-X-Changers 144EH, Exterran-standard dimensions and nozzles.
3516 Specific

C19 Flexible operating conditions (between 110°F ambient at 500 feet and 100°F
ambient at 7,000 feet) Either C01, C19,
Cooler C02 or C03
Model Air-X-Changers Compact 156EH, Exterran-standard dimensions and nozzles. must be selected
C02 ∘ Flexible operating conditions (between 110°F ambient at 500 feet and 100°F
ambient at 7,000 feet)
Air-X-Changers Compact 156EH, Exterran standard dimensions and nozzles,
C03
sized for customer site conditions
Air-X-Changers 156EH, Exterran standard dimensions and nozzles, sized for customer
C16
site conditions
7044 Specific

Air-X-Changers 156EH, Exterran-standard dimensions and nozzles. Flexible operating Either C16 or
Cooler C17 ∘ C17 or C18
Model conditions (between 110°F ambient at 500 feet and 100°F ambient at 7,000 feet) must be selected
Air-X-Changers 168EH, Exterran-standard dimensions and nozzles, sized for customer
C18
site conditions
C04 • Moore-10K-Series 8-blade cooler fan
Fan Style
C05 ∘ Moore-CL10K-Series 10-blade low-noise cooler fan

• Not included in base package


Service/Work Included when
Platform C06 Catalyst and surge-tank service/work platform integrated with cooler structure selecting the
∘ Fleet/Flex Coolers
Not included in base package (C02) or (C17)

Ladder C07 ∘ Uncaged, galvanized ladder to cooler platform

C08 Caged, galvanized ladder to cooler platform

•∘ Not included in base package


Hail Guard
C09 Expanded-mesh hail guard on top of cooler

•∘ Not included in base package


Bug Screen
C10 Removable mesh bug screens over cooler intake

•∘ Not included in base package


Shipping Legs
C11 Cooler fan-deck shipping legs (allows cooler to lay on truck for shipping into height-restricted areas)

C12 •∘ One set of manual louvers across gas-sections to control gas discharge temperature
One set of automatic louvers across gas sections to control gas discharge temperature Only one selection
Louvers C13
(includes Kimray T12 controller and Garzo actuator) can be made
Automatic louvers on each gas section to control gas discharge temperatures
C14
(includes Kimray T12 controllers and Garzo actuators)
• Not included in base package
Corrosion
Allowance C15 1/16 inch corrosion allowance on the gas headers

10
• Included with base model ∘ When finished packages are available, these options are included

Controls, Instrumentation, & Wiring


Name Item Description Comments

D01 •∘ Murphy Centurion Not selectable along with automatic bypass


D02 Altronic DE-3000 in lieu of standard Murphy Centurion valve (I03) or automatic blowdown valve (I05)
Control Panel
Make & Model D03 Murphy Centurion Plus in lieu of standard Murphy Centurion
Exterran standard Allen-Bradley CompactLogix PLC panel including Murphy PXT transmitters in lieu of standard
D11
Murphy Centurion
D04 •∘ Panel mounted on skid

Control Panel Off-skid control panel with sufficient umbilical length to allow location up to 10 feet from Only one selection
D05
Location compressor end of skid can be made
Off-skid control panel with sufficient umbilical length to allow location up to 20 feet from
D06
compressor end of skid

Instrument D07 •∘ Regulated gas supplied from downstream of fuel gas filter
Gas/Air Supply D08 1 inch NPT galvanized instrument air header with skid-edge ball valve, regulator PI and root valves

D09 •∘ Tube fittings are clear-zinc coated, carbon steel


Tube Fittings
D10 Tube fittings are 316 stainless steel

Exterran Standard Programmable Logic Control (PLC) Panel (Option D11)


Along with the Murphy Centurion Plus and the Altronic DE-3000, Exterran’s
configurable PLC is now available as an option in place of the standard Murphy
Centurion control panel. This offering consists of an Allen Bradley CompactLogix
PLC housed in a painted NEMA 4 enclosure. Following the philosophy of the
C-Series product family, the new PLC has been completely pre-engineered
and programmed to fit within the quick-delivery lead time of the C-Series
packages and to interact with either the Caterpillar ADEM III or
Waukesha ESM.
Process valve sequencing and functionality includes:
no valve, manual valve, or automated spring return
valve selection. All alarms and shutdowns (class
and function) may be configured on the panel’s
HMI screen.

www.exterran.com 11
• Included with base model ∘ When finished packages are available, these options are included

Process Vessels (General)


Name Item Description Comments

E01 •∘ RT-2 radiographic testing on process vessels


Non-Destructive Only one selection
E02 RT-1 radiographic testing on ASME coded vessels
Examination (NDE) can be made
E03 100% radiographic testing on ASME coded vessels

•∘ Not included in base package Must include 100%


Post-Weld Heat
Treatment (PWHT) E04 ASME coded vessels to be PWHT radiography (E03)

•∘ Not included in base package


Sour Gas Trim
E05 Sour gas trim for <= 2% H2S mol. (20,000 PPMV)

2% Sour Gas Trim (Option E05)


To protect personnel and extend the service life of the package in corrosive hydrogen sulfide (H2S) gas service, Exterran has developed a
robust, pre-engineered option package that is now available with our C-Series product families. In applications where process gas includes
H2S concentrations up to and including 20,000ppm (2%), this option must be included. Integrated throughout many sub-systems of the
C-Series package, this option is a comprehensive combination of, material upgrades, NACE MR0175-compliant components, and additional
safety systems. Highlights of the option include:
• Components compliant with NACE MR0175 (2002 edition)
• No yellow metals in process gas system
• Ariel short-2-compartment (S2C) distance pieces
• Purged cylinder pressure packing cases
• Cylinder flushing oil system
• Stainless steel piston rods
• 1 /8 inch corrosion allowance and 100% radiography on all process vessels,
and cooler gas headers. 1/16 inch corrosion allowance on all process piping
• All process gas relief valves are flanged
• Corrosion inhibitor connection on suction piping of each stage

Scrubbers
F01 • Liquid drain valve only
Liquid Drain
Valve System F02 External liquid drain valve with 1 inch NPT isolation ball valves included

•∘ Not included in base package

Scrubber Insulate Blanket insulation of fuel filter and scrubber bottom, dump line and valves and electric heat trace
F03
& Heat Trace (220/240V, 1PH, 50/60HZ)
Blanket insulation of fuel filter and scrubber bottom, dump line and valves and heat trace with EJW
F04
Includes 1 inch pipe through scrubber & fuel filter for heating medium

Pulsation Bottles
•∘ No additional ports/valves for pulsation analysis
Pulsation
Analysis Ports G01 Kiene valves with caps on each cylinder (head end and crank end) and pulsation bottle heads (opposite inlet/outlet)

12
• Included with base model ∘ When finished packages are available, these options are included

Process Gas Piping


Name Item Description Comments

Non-Destructive H01 •∘ Per Code ASME B31.3


Examination (NDE) H02 100% Radiography/UT of welds on process piping
H03 •∘ Tested at 1.5 *MAWP for 1/2 hour
Hydrostatic Testing
H04 Tested at 1.5 *MAWP for 4 hours
PSV vents locally piped to safe elevation above top of cooler (discharge PSV’s) or safely above personnel height
H05 •∘
PSV Vent Piping (suction & fuel PSV’s) c/w rain caps.
H06 PSV vents manifolded together into a common header and run to compressor end of skid
• Not included in base package
Inlet Suction
Screen Basket-style inlet suction screen with removable spool-piece to enable screen removal
H07 ∘
Option includes full-bore orifice plate (shipped loose) to replace screen upon removal in the field

Process Gas Valves / Accessories


• No suction relief valve included. Inlet protection by customer.
Suction
Relief Valve Mercer suction PSV appropriately sized for maximum flow condition installed on scrubber inlet nozzle for ease of
I01 ∘
suction spool/strainer removal (if applicable); includes PSV vent piped to top of scrubber with rain cap
I02 •∘ Manually operated bypass valve, KF full-port ball, flanged connections
Start-up
Bypass Valve Automatic bypass valve (pneumatically actuated), KF full-port ball, flanged connections Must select (D03) or
I03
Panel must be upgraded to Murphy Centurion Plus or CompactLogix PLC (D11) control panel
I04 •∘ Manually operated blowdown valve, KF full-port ball, 2 inch NPT
Blowdown
Valve Automatic blowdown valve (pneumatically actuated), KF full-port ball, 2 inch NPT Must select (D03) or
I05
Panel must be upgraded to Murphy Centurion Plus or CompactLogix PLC (D11) control panel
•∘ Not included in base package
Recycle Valve
I06 Automatic Norriseal recycle valve (pneumatically actuated control-valve) sized for 50% of max flow
•∘ Not included in base package
Suction Block Valve
I07 Manual suction block valve (shipped loose for customer installation)

Discharge Block •∘ Not included in base package


Valve I08 Manual discharge block valve (shipped loose for customer installation)

Discharge Check •∘ Not included in base package


Valve I09 Manual discharge check valve (shipped loose for customer installation)

Skid
J01 •∘ Four, (4) 1-1/2 inch FNPT drain connections, one located in each corner
Skid Drains
J02 Manifold four skid drains to a single 1-1/2 inch outlet at compressor-end of package

Surface Prep & Paint


K01 •∘ Exterran Gray using Exterran’s standard onshore paint and service prep
Paint Color
K02 Commercially available color of customer’s choice using Exterran’s standard onshore paint and service prep

Drawings & Documentation


Package Service L01 •∘ Three CD copies of installation, operations and maintenance manual provided
Manuals L02 One printed copy and three CD copies of installation, operations and maintenance manual provided

www.exterran.com 13
C-SERIES Configurable Compression Packages
Proven Quality and Reliability, Delivered Fast

DIMENSIONS
Top View
Overall skid length (shown in top view) is C D
the maximum assembled length of the unit.

Side View
This view represents the length of the skid
and the overall height of the assembled unit.

These illustrations show package with options


not included on base models. Cooler and exhaust
system are typically removed for shipping.
Dimensions shown here are approximate and may
vary. Precise measurements for freight permits
should be confirmed prior to shipping.
A

Dimensions
A B C D E
Skid Length Overall Length Skid Width Overall Width Height
Model
ft - in meters ft - in meters ft - in meters ft - in meters ft - in meters

3516 40 12.19 40 - 11 12.47 12 3.66 23 - 4 7.09 22 - 8 6.93

7044 41 12.50 41 - 11 12.72 14 - 6 4.41 25 - 9 7.85 25 - 8 7.84

ABOUT EXTERRAN
Exterran is a global leader in natural-gas compression and a premier provider of equipment and services for petroleum production, gas
processing, produced water treatment and more. We also offer turnkey services for the design, fabrication, installation and operation of
complete production and processing facilities, as well as an extensive parts and service network. For more than 50 years Exterran has
built a legacy of proven performance. We have abundant worldwide resources, unmatched experience and technical expertise, and an
unwavering commitment to service. We help clients of all sizes reduce their operational and financial risks and achieve project success.

This brochure is intended for general information purposes only and is not intended as
a representation or warranty of any kind, or as a statement of any terms or conditions
Corporate Office of sale. The information herein is believed to be correct, but is not warranted for
16666 Northchase Drive correctness or completeness, or for applicability to any particular customer or situation.
www.exterran.com Houston, TX 77060 © 2015 Exterran Holdings, Inc. All rights reserved. C-SERIES-TECH-EN-AP15-A4

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